A NEW DIMENSION OF PERFORMANCE
racy innovations
2014 Cutting | Grinding | Sanding | Polishing | Drilling
.
ON I T A OV N IN
14 0 2
A NEW DIMENSION OF The latest generation of cutting and grinding tools
Faster, more durable, more comfortable The DRONCO Ceramic-Inside product-line covers newly developed cutting and grinding tools, which reach performance-classes that were not achievable before. Ceramic-Inside products are made with state-of-the-art ceramic grains. Due to their microcrystalline structure they are self sharpening and continually reforming during the grinding process.
Due to the continuous self-sharpening process new sharp edges are created. This is the secret that gives the continuity of performance of this top product. The bond of the Ceramic-Inside discs has been formulated to compliment the function of the ceramic grains. Special additives increase the mechanical and thermal stability of the disc. Compared to conventional cutting and grinding discs, the new Ceramic-Inside discs already achieve their full performance using only low grinding pressure.
With DRONCO Ceramic-Inside discs, you work comfortable with low power-consumption with high cutting speed and removal rate with outstanding lifetime, considerably greater in comparison to conventional discs more economic with less down time.
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PERFORMANCE EVOLUTION AK 36 T INOX The first thin cutting and grinding disc with ceramic grain
Increased productivity due to a very high removal rate Less pressure Less vibration Significantly increased lifetime Results achieved with low grinding pressure The Evolution AK 36 T can be used - without backing pad - for grinding and for cutting
Grinding test on edges
For preparing and removal of welding seams For removal of weld spatter For descaling and heavy deburring For snagging For fast speed cutting
Material stainless steel V2A Angle- grinder 1400 W Grinding- pressure 6 Amperes
160
154,3
140 120
131,4
100 80
Time : 5 minutes
72,9
60 40
Thin cutting and grinding wheel for steel, stainless steel, high alloyed steels, non ferrous metals. Fe/S/Cl ≤ 0,1 %. AK 36 T INOX
Material removal in g Wheel wear in g
20
45,5
34,2
39,4
0
DRONCO AS 36 TX with backing pad (125x3,0mm)
| EVOLUTION
DRONCO AS 46 T Inox Cut&Grind (125x2,5mm)
DRONCO AK 36 T Ceramic-Inside (125x3,0mm)
| GRINDING AND CUTTING
Dimension [mm]
Dimension [Inch]
Speed [r.p.m.]
Content/pc.
Shape
Item code
EAN-Code [4081600]
115 x 3 x 22,23
4 1/2 x 1/8 x 7/8
13280
10
depressed
3113550
311099
125 x 3 x 22,23
5 x 1/8 x 7/8
12200
10
depressed
3123550
320091
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ON I T A OV N IN
HOT AFFAIR
14 0 2
The new cutting disc generation with ceramic grains
Faster, more durable, more comfortable The new DRONCO Ceramic-Inside cutting discs convince through their unique composition of power and efficiency. The specifically designed bond of this disc is perfectly balanced to the ceramic grain. The use of functional additives increases drastically the mechanical and thermal stability. The aggressiveness of the shelf-sharpening ceramic grain in combination with the strong bond produces a product with fabulous cutting efficiency, highest cutting speed and greatly improved tool life compared to conventional cutting discs. However the cutting process is clearly more pleasant, because the full performance of this industrial tool is already achieved by using the weight of the machine.
State-of-the-art within the DRONCO high-end range: less pressure = more comfortable for the operator, gentle use for the machine
Increased produ through extreme clean and cool c
Very comfortab to minimal effor
Improved efficie of extended lifet
Full performanc at low grinding p
easy, clean and cool cut = less reworking outstanding cutting time = high productivity fabulous lifetime = fewer changes of disc required edges with less burring
Increased productivity with more efficient working than using conventional cutting discs.
average number of cuts of three cutting discs
Comparison of cutting Material: S235JR+AR (ST 37) 25x25x3mm Number of cuts made before wheel worn out
350 300
320
250
A comparison testing in the DRONCO laboratory impressively proved the performance of the new Ceramic Inside products compared tocutting normal average number of cuts of three discs / standard high-end cutting wheels.
Angle grinder 1400 W Grinding pressure (load of the power tool) 8,0 A
200 150 100
140
50 0
Cutting speed
DRONCO AK 46 V (125x1,6mm)
Ø 2,8 sec per cut
The end results can be subject to variations.
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DRONCO AS 46 V (125x1,6mm)
Ø 3,0 sec per cut
The Ceramic Inside cutting discs show their best performance in thicker profiles and solid material. For steel and stainless steel. Fe/S/Cl ≤ 0,1 %
uctivity ely fast, cutting
EVOLUTION AK 46 V INOX 1,6 mm high-end cutting disc with ceramic grain
ble working due rt required
ency because time
Ceramic-Inside type
ce achieved pressure
Improved cutting speed
Improved lifetime
Improved comfort/handling
Compared to DRONCO product = considerably better = better
EVOLUTION AK 36 V INOX
AK 36 V AK 46 V 2 mm 1,6 mm
AS 30 V AS46V INOX INOX
2 mm high-end cutting disc with ceramic grain
AK 46 V INOX
| EVOLUTION
| FREEHAND CUTTING
Dimension [mm]
Dimension [Inch]
Speed [r.p.m.]
Content/pc.
Shape
Item code
EAN-Code [4081600]
115 x 1,6 x 22,23
4 1/2 x 1/16 x 7/8
13280
25
flat
1111511
111767
125 x 1,6 x 22,23
5 x 1/16 x 7/8
12200
25
flat
1121511
122190
115 x 1,6 x 22,23
4 1/2 x 1/16 x 7/8
13280
Lifetime-Plus Tin á 10 pcs.
flat
6900903
702217
125 x 1,6 x 22,23
5 x 1/16 x 7/8
12200
Lifetime-Plus Tin á 10 pcs.
flat
6900904
702224
AK 36 V INOX
| EVOLUTION
| FREEHAND CUTTING
Dimension [mm]
Dimension [Inch]
Speed [r.p.m.]
Content/pc.
Shape
Item code
EAN-Code [4081600]
115 x 2 x 22,23
4 1/2 x 5/64 x 7/8
13280
25
flat
1111551
111774
125 x 2 x 22,23
5 x 5/64 x 7/8
12200
25
flat
1121551
122206
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ON I T A OV N IN
14 0 2
The new Evolution Race Maxx sets standards and combines all the features a top-allround-disc can offer.
By combining high performance diamonds with state-of-the-art bonding ensures the perfect solution. Prooving the advantages in every way. Extremely high cutting speed Excellent cutting ability High lifetime with 10 mm segments Allround application Cool-Formula: no cooling breaks needed Highest safety: laserwelded plain segments
EVOLUTION RACE MAXX
| EVOLUTION
| DRY AND WET CUTTING
|
Dimension [mm]
Dimension [Inch]
Speed [r.p.m.]
Number of segments
Height of segments [mm]
Form
Item code
EAN-Code [4081600]
115x2,2x22,23
4 1/2 x 3/32 x 7/8
13280
8
10
C3
4110135
412369
125x2,2x22,23
5 x 3/32 x 7/8
12200
9
10
C3
4120135
422368
180x2,4x22,23
7 x 3/32 x 7/8
8600
12
10
C3
4180135
442366
230x2,6x22,23
9 x 7/64 x 7/8
6600
16
10
C3
4230135
452365
300x3,2x20
12 x 1/8 x 3/4
6400
21
10
C3
4300134
463309
300x3,2x22,23
12 x 1/8 x 7/8
6400
21
10
C3
4300135
463316
300x3,2x25,4
12 x 1/8 x 1
6400
21
10
C3
4300136
463323
350x3,2x20
14 x 1/8 x 3/4
5500
25
10
C3
4350134
471700
350x3,2x22,23
14 x 1/8 x 7/8
5500
25
10
C3
4350135
471717
350x3,2x25,4
14 x 1/8 x 1
5500
25
10
C3
4350136
471724
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MORE THAN 30% FASTER THAN OUR PREVIOUS TOP-PRODUCT
Intelligent Bonding Technology
STATE-OF–THE–ART TUNING The new patent pending segment bonding-technology IBT permits a precisely defined release of the high performance diamonds inside the cutting segment. The result is a considerably improved removal rate of the material. This results in an increased cutting speed of more than 30% compared to our previous top-product. Comparison cutting time in concrete Evolution Race Maxx vs. Evolution Speed
Evo Speed Current production
TOP RESULTS
Cutting-time for 10 cuts [sec]
Test comparisons in the DRONCO testinglaboratory prove the excellent performance of the new high performance cutting disc Race Maxx.
Evo Race Maxx IBT Segment
35% faster in concrete 150 cuts freehand in concrete 200 x 50 mm (see drawing on the left)
Total of the cutting-times: Evo Race Maxx: 24:11 min:sec Evo Speed: 38:27 min:sec gain in time approx. 35 %
Number of cuts
35% faster in granite 20 cuts semiautomatic in granite G 603, 300 x 30 mm
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DRONCO.COM
Head office and production in Germany
250 000 units per day
Latest R&D facilities
Highest safety and quality standards DIN EN ISO 9001:2008 Member of oSa
Modern logistics
Your DRONCO-Dealer:
DRONCO is one of the world‘s largest manufacturer of cutting and grinding wheels, flap discs and diamond tools. Sold only through specialized trade. For your local dealer contact: DRONCO GmbH Wiesenmühle 1 D-95632 Wunsiedel Tel.: ++49 (0) 92 32/609-0 Fax: ++49 (0) 92 32/609-159 E-Mail: info@dronco.com
DRONCO Abrasives UK Ltd. Unit 8, Wheel Forge Way Ashburton Park, Trafford Park Manchester, M17 1GU Phone: ++44 (0) 161 874 2600 Fax: ++44 (0) 161 874 2609 E-Mail: droncouk@dronco.com
DRONCO France Eurl ZA Sud Allée Thomas Edison F-67600 Sélestat Tél.: 03.88.58.34.80 Fax: 03.88.58.34.89 E-mail: dronco.france@dronco.com
DRONCO Scandinavia AB Östanvindsgatan 17 S-65221 Karlstad Tel: ++46 (0) 54 68 86 60 Fax: ++46 (0) 54 68 86 68 E-Mail: droncosc@dronco.com
DRONCO.COM
6460492 - Englisch 2.Auflage 06/2014
Technological quantum leap