TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-1
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters
July 2007
CA08101001E
Contents Description
Page
Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Facility-Wide Power Protection Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Suppression Products Surge Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Residential Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Entrance Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clipper Power System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visor Series Integrated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Visor Series Retrofit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clipper VL (CVL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AEGIS Powerline Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Datacom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Conditioning Products Sag Ride Through (SRT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic Voltage Regulator (EVR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Factor Correction Capacitor Banks and Harmonic Filters Power Facter Correction Capacitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNIPUMP Power Factor Correction Capacitors . . . . . . . . . . . . . . . . . . . UNIPAK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNIPAK Filter — Harmonic Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUTOVAR 300 Automatic Power Factor Correction Capacitor Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUTOVAR 600 Automatic Power Factor Correction Capacitor Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AUTOVAR Filter — LV Automatic Harmonic Filter. . . . . . . . . . . . . . . . . . . Transient-Free Static Switching Power Factor Correction Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Active-Harmonic Filter-Harmonic Correction Units . . . . . . . . . . . . . . . . . .
10-2 10-4 10-5
Industrial Surge Protection Products
For more information visit: www.eaton.com
10-6 10-6 10-7 10-13 10-15 10-16 10-20 10-21 10-25
10 10-26 10-29 10-31 10-33 10-35 10-35 10-42 10-44 10-48 10-51 10-54
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Product Overview
10-2
July 2007
Protection
Product Overview Residential Protection CHSP Series: Cutler-Hammer whole home Surge Protectors by Eaton Corporation for whole house protection installed at the loadcenter. ■ Surge Strip Series: Plug-in surge strips for home and commercial applications. ■
Family of CHSP Products
10 SurgeTrap Family
ac Electrical Distribution Protection Clipper Power System (CPS) Visor Series and CVL Clipper VL: Commercial/nonessential branch panels. ■ Visor and CVL Retrofits: Suppressors externally mounted to distribution equipment. ■ Visor Integrated Applications: Suppressors built into switchboards, panelboards, motor control centers and busways. ■ Visor OEM: Surge suppression designed to facilitate easy integration in all types of gear. ■
CVL Retrofit
Visor Retrofit
Visor Integrated Applications
Visor OEM Offering
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-3 Product Overview July 2007
Protection
Critical Load Protection
Datacom Protection
AEGIS-HW: Series filters for up to 20 amperes, single-phase (protection for PLCs, control equipment). ■ AEGIS-VL: Hardwired surge filter that protects critical loads up to 5 amperes. ■ AEGIS+: Series filter 20 – 100 amperes (single- and 3-phase) for robotics, rectifiers, automation equipment. ■ OEM Components: A wide variety of components for domestic/ international applications (including military).
Protect your data and communication lines with Eaton’s Cutler-Hammer Datacom surge protection products. Products include:
■
■ ■ ■ ■ ■
Modular protection for multi-pair applications. Hardwire connected (1 or 2 pair protectors). Wiring connectors (D89, DB25 and RJ11). Coaxial cable protection. Mounting hardware.
10
AEGIS Products
Datacom Products
Telecommunications Protection The Cutler-Hammer Clipper Power System — Visor Series Tc Panelboards, electrical distribution products, and family of surge protection devices are the total downtime protection package solution for your wireless telecommunications shelter.
Visor Tc Panelboards ■ ■
■ ■ ■ ■ ■
CA08101001E
Available in standard and custom configurations. Ratings: ❑ 120/240 Vac, single-phase, 3-wire ❑ 208Y/120 Vac, 3-phase, 4-wire ❑ 480Y/277 Vac, 3-phase, 4-wire ❑ 600Y/347 Vac, 3-phase, 4-wire (Other voltage configurations are available.) Copper bus. 12, 18, 24, 30, 36 and 42 circuits. Bolt-on branch breakers. A full range of factory installed modifications and accessories. Fully rated or series rated.
For more information visit: www.eaton.com
Innovative Electrical Distribution and Power Quality Solutions for Telecommunications Facilities
Power Conditioning Sag Ride Through (SRT) The Sag Ride Through (SRT) is a power conditioner that corrects voltage sags to maintain uptime and productivity.
Electronic Voltage Regulator (EVR) The Electronic Voltage Regulator (EVR) is designed to meet the needs of customers who experience voltage regulation problems due to brownout conditions from their electric utilities.
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Product Overview
10-4
July 2007
Applications
Application Recommendations Table 10-1. Application Guide for Surge Products Application Type
Eaton’s Cutler-Hammer Surge Products
Features and Competitive Advantages
■ CHSP™ Complete Home Surge Protector. ■ Surge Strip Series™ plug-in surge protection.
■ CHSP protects all residential loads. ■ Only product available with three levels of protection (ac, telephone, cable). ■ Single point ground eliminates differential ground voltages. ■ SurgePlane™ construction. ■ Value-added package for contractors and home builders.
Residential ■ Home office ■ 120/240 volt loads
Light Commercial ■ Design build ■ Chain stores ■ Small facilities
10
■ Clipper VL. ■ Ideal package for any commercial facility. ■ Clipper Power System — Visor Series Retrofit ■ Cost-effective protection using CPS100 or eight (8) models. CVL protection. ■ Clipper Power System — Visor Series Integrated eight (8) models. ■ Surge Strips plug-in surge protection (commercial grade).
Large Projects Including: ■ Commercial ■ Government ■ Schools ■ Institution ■ Military
■ Clipper Power System — Visor Series Integrated eight (8) models available in panelboards, switchboards, MCCs, switchgear, busway and automatic transfer switches. ■ Clipper VL. ■ Clipper Power System — Visor Series Retrofit eight (8) models. ■ Data signal link protectors. ■ AEGIS for critical load applications. ■ Power Conditioners (models: SRT and EVR).
■ Able to meet any competitor TVSS specification. ■ Significant performance advantage using integrated Visors (the preferred choice of consultants). ■ Quick-ship capabilities from satellites and service centers. ■ The industry’s most comprehensive diagnostics ensure safe operation. ■ Third party tested. ■ Sag correction for low and medium voltage applications.
■ Visor Series MCC (Motor Control Center). ■ Clipper VL. ■ Clipper Power System — Visor Series Integrated and Retrofit (switchgear, switchboards, busway, panelboards and automatic transfer switches). ■ AEGIS powerline filters for critical loads (PLCs, robotics, etc). ■ Datacom protectors. ■ Sag Ride Through (SRT) power conditioner. ■ Electronic Voltage Regulator (EVR).
■ Visor Series MCC offers surge suppression for drives (available for retrofit and new installations). ■ AEGIS products are industry leaders for critical load protection (DIN rail mounting, extended warranty for connected PLC power supplies). ■ Facility-wide solutions. ■ Protection for drive/motor applications. ■ SRT — power conditioning for voltage sag problems. ■ EVR — ideal for voltage regulation problems.
■ Clipper Power System — Visor Series Caseless and Retrofit. ■ Clipper VL. ■ AEGIS powerline filter. ■ Other custom components. ■ Power conditioners. ■ Datacom protectors.
■ 20 years experience in OEM applications. ■ Ability to meet customized requirements. ■ Application engineering assistance. ■ CE approval (AEGIS filters) ideal for international integrators. ■ Small footprint series and parallel power filters.
■ Tc Panelboards (Visor Series (TVSS), transfer switch). ■ QuarterWave (TQP) protectors for RF coaxial lines. ■ AEGIS+. ■ Clipper VL. ■ Engineering design support.
■ Complete solution for protecting cellular (or PCS, microwave, GPS) base stations. ■ Independently tested at lightning labs. ■ Experience in worldwide applications. ■ Ability to meet customized requirements.
Industrial Including: ■ Small and large facilities ■ WWTP
OEM Any OEM customer including: ■ Integrators ■ Medical equipment ■ Automation and control
Telecommunications Including: ■ Cellular sites ■ Microwave ■ PCS ■ Paging systems
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-5 Product Overview July 2007
Facility-Wide Power Protection Solutions
Facility-Wide Power Protection Solutions A facility-wide protection approach should be employed to address power quality issues. This approach minimizes overall lifecycle costs and optimizes facility uptime. The following is a recommended design approach for implementing facility-wide Eaton’s CutlerHammer power protection solutions.
The most accepted design methodology is based on two concepts: 1. Ensure proper grounding conditions exist. All forms of power protection/conditioning rely on good grounding, bonding and earthing practices. 2. Surge protection should be installed at key distribution panels and critical loads.
10
Figure 10-1. Application of Surge Protection/Voltage Regulation and Sag Correction Devices
CA08101001E
For more information visit: www.eaton.com
10-6
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Residential Surge Protection July 2007
Surge Protective Devices
Product Description
Application Description
Stage 1: Primary Protection for Service Entrance
The Problem
Two-Stage Protection
Due to the evolution of electronics and microprocessors in the home, we are continually challenged to provide quality (clean) power for electronic loads such as appliances, computers/ home office and entertainment systems. Surges (also known as transients) due to lighting, utility grid switching and other sources travel on current carrying conductors throughout the home, which can effect and destroy sensitive electronic loads.
The Institute of Electrical and Electronic Engineers (IEEE) recommends two stages of surge suppression to provide the best protection for electronic equipment. Two-stage surge suppression should be provided for all cables entering a home, including power, Internet, coaxial and telephone.
The best place to install surge protection is at the electrical entrance point (loadcenter or breaker panel). This is often where ac power, telephone lines and cable lines are located. Applying a CHSP product to your service entrance (stage 1) will reduce a voltage surge to an acceptable level for appliances and surge strips (see Figure 10-3). For added protection, it is recommended that you install surge protection for your cable and telephone lines at the service entrance. Your ac, cable and telephone lines will all have the same ground potential, in one common location, for passing the surge away from your equipment.
The Solution
Stage 2: Secondary Protection for Point-of-Use A quality Cutler-Hammer SurgeTrap surge strip is recommended for sensitive electronic loads like computers or entertainment centers. Using a SurgeTrap surge strip (stage 2) reduces any voltage remnant down to an acceptable level. Figure 10-2. Two-Stage Protection
20,000 V
Let Through Voltage (V)
10
Eaton has developed the most comprehensive family of surge protection devices and lightning arresters installed at service entrance and point-of-use locations, providing quality power required for sensitive electronic loads.
High Energy Transient Disturbance Input at Main Panel - IEEE Category C3 Impulse (Combination) Waveform, 20,000 V, 10,000 A
10,000 V Best Achievable Performance with CHSP at 120/240 Volt Loadcenter (Stage 1)
400 V Two stage use of Surge Strips (cascade approach ) achieves best possible surge protection (Stage 2)
0 25ÂľS Time (microseconds)
50ÂľS
Figure 10-3. Surge Voltage Remnant Comparison
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-7 Residential Surge Protection July 2007
Service Entrance
Service Entrance Surge Protection Factory Installed
Telephone and Cable Accessories Type CHSP Eaton also offers a full range of accessory products for telephone and cable, including SurgeTel which protects up to four telephone/modem lines; SurgeCable which protects up to two cable/ satellite lines; and SurgeEthernet featuring protection for high speed Internet hookups.
Home Electronics Protection Panel
Industry Breakthrough Eaton is the first to introduce a factory installed surge protection device that is mounted inside a 120/240 volt loadcenter.
Telephone, Cable and Ethernet
Lightning Arresters
Type CHSUR The CHSUR loadcenter provides a customer with the lowest system let-through voltage (best protection) when compared to traditional remote/side mounted devices. The Home Electronic Protection Panel (HEP) is an internally mounted unit that provides industrial level surge protection in a residential design. The HEP is available with 70 kA/phase surge current complete with audible alarm and thermal fusing and provides protection for all residential electrical equipment by reducing power surges, often caused by lightning, to an acceptable level for appliances and electronics.
Remote/Side Mounted Type CHSP The Cutler-Hammer Surge Protector (CHSP) is an externally mounted unit that provides industrial level surge protection in a residential design. The CHSP is available in four models and provides protection for all residential electrical equipment by reducing power surges, often caused by lightning, to an acceptable level for appliances and electronics. These units can be mounted in any manufacturer’s breaker panel (loadcenter).
For use on single-phase 120/240 Vac systems. This easily plugs into a single-phase Type BR loadcenter and occupies two 1-inch (25.4 mm) pole spaces similar to a 2-pole Type BR breaker. When plugged into the first two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the BRSURGE LED visual indicators will signal the need for replacement. This device is suitable for service entry locations installed in accordance with NEC Article 280. The BRSURGE is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.
CHSA Surge Protector
Type CHSA For use on single-phase 120/240 Vac systems. This easily plugs into a single-phase Type CH loadcenter and occupies two 3/4-inch (19.1 mm) pole spaces similar to a 2-pole Type CH breaker. When plugged into the first two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the CHSA LED visual indicators will signal the need for replacement. This device is suitable for service entry locations installed in accordance with NEC Article 280. The CHSA is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.
ac Power (Also Includes Cable/Telephone)
CA08101001E
BRSURGE Surge Protector
Type BRSURGE
For more information visit: www.eaton.com
CHQSA Surge Protector
Type CHQSA For use on single-phase, 120/240 Vac systems. This easily plugs into a Square D , single-phase loadcenter Type QO and occupies two 3/4-inch (19.1 mm) pole spaces similar to a standard 2-pole Type QO breaker. When plugged into the first two stabs at the top of the loadcenter just below the main breaker or main lug, it provides surge protection for the entire loadcenter. If internal components are damaged, the CHQSA LED visual indicators will signal the need for replacement. This device is suitable for service entrance locations installed in accordance with NEC Article 280 and are UL Classified to be used in place of Square D Type QO surge arresters. The CHQSA is ideal for protecting sensitive appliances and electronics, such as refrigerators, microwave ovens, and home computers.
10
10-8
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Residential Surge Protection July 2007
Home Electronics
Service Entrance Surge Protection (Continued)
CHSA01 Surge Protector
10
Point-of-Use Surge Protection Eaton’s Cutler-Hammer Surge Strip series, plug-in surge protectors offer exceptional protection for electrical and electronic devices. Each of the Surge Strip series, Ultra, Max and Micro are available in ac only, ac plus telephone/modem and ac plus cable. The Ultra Series 3-Way, in addition to having the above options, is available in ac plus telephone/modem and cable. Construction series surge strip products are also available.
CHSA01 — For use on single-phase, 120/240 Vac systems. This surge protector can be easily installed in the enclosure of indoor or outdoor loadcenters by using the 1/2-inch (12.7 mm) threaded nipple. It is ideal for protecting outdoor lighting, garages, sump and irrigation pumps, etc.
Point-of-Use Surge Strips CHSA03 Surge Protector
CHSA03 — For use on three-phase, 600 Vac systems. This surge protector can be easily installed in the enclosure of indoor or outdoor loadcenters by using the 1/2-inch (12.7 mm) threaded nipple. It provides protection for commercial electrical services especially those using electric motors.
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-9 Residential Surge Protection July 2007
Technical Data and Specifications
Technical Data and Specifications Table 10-2. Lightning Arresters Description
Discharge Voltage, Vac 1.5 kA
Surge Protector Plug-On Type CH, Single-Phase, 120/240 Vac Surge Protector Plug-On Type BR, Single-Phase, 120/240 Vac Surge Protector Plug-On Type CHQ, Single-Phase, 120/240 Vac Surge Protector, 2-Pole Single-Phase, 3-Wire, 120/240 Vac Surge Protector, 3-Pole Single-Phase, 4-Wire, 120/240 Vac
10 kA
Lead Length Inches (mm)
500 500 500
545 545 545
8.00 (203.2) 8.00 (203.2) 8.00 (203.2)
980 2510
1410 3800
15.00 (381.0) 15.00 (381.0)
3 kA
5 kA
345 345 345
370 370 370
490 1700
640 2100
Catalog Number CHSA BRSURGE CHQSA CHSA01 CHSA03
Table 10-3. Surge Protection Devices Description
System Voltage
Protection Surge Modes Current Capacity
CHSP Micro 120/240
L-G
CHSP Max
L, L, N, G
120/240
UL Let- Telephone Coaxial through Protection Protection Voltage
20,000 A 400 per Phase 750 Joules 50,000 A 400 per Phase 1500 Joules
Maximum Continuous Operating Voltage
EMI/RFI Capac- Installation/ Noise itance Enclosures Rejection (L-N)
Agency Catalog Approvals Number
UL 1449 (2nd Ed.), CSA UL 1449 (2nd Ed.), CSA
—
—
150
—
—
—
150
—
CHSP 3-Way 120/240
L, L, N, G
75,000 A 400 per Phase 3500 Joules
4 Pair, Terminal Mount
—
—
Patented High 150 Frequency “F” Connectors 1 Line Protected — 150
CHSP Ultra
120/240
L, L, N, G
75,000 A 400 per Phase 3500 Joules
CHSP – Field 120/240 Retrofit Kit
L, L, N, G
75,000 A 400 per Phase 3500 Joules
—
—
—
230 Vdc — Breakdown Voltage
10,000 A per Phase
—
SurgeCable 145 Vdc — Breakdown Voltage
5,000 A per Phase
—
—
Surge Ethernet
300 A per Phase
—
2 or 4 Pair — — UTP or Category 5 Lines — Patented High — Frequency “F” Connectors 2 Lines Protected 8 Wires — — (4 Pair)
N/A
N/A
N/A
N/A
N/A
72,000 A per Phase 900 Joules Total
330
No
No
Yes
No
No
Yes
SurgeTel
30 Vdc — Breakdown Voltage Flushmount N/A N/A Kit Surge Strip 120 All Micro Modes
—
Indoor/ Outdoor Enclosure — Indoor/ Outdoor Enclosure Flushmount Kit Available < 15pf, Indoor/ Low Flushmount Signal Enclosure Loss — Indoor/ Outdoor Enclosure Flushmount Kit Available — Mounts in any Type CHPC Loadcenter (see Table 10-7) — Indoor Application
UL 1449 (2nd Ed.), CSA
CHSPULTRA
UL 1449 (2nd Ed.), CSA
CHSPULTRALCRK
UL 497A, CSA
DHW4PT
< 15pf, Indoor Low Application Signal Loss < 70pf Indoor Application
UL 6500, CSA
DCXCAB2
UL 497B
DRJ45D30R
N/A
N/A
N/A
N/A
CHSPFMKIT
150
Up to 15 dB (Peak)
—
Indoor Application
UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA
UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA
MICRONET1 SGXMICROAC6 MICRONET1 SGXMICRONET6 MICRONET1 SGXMICROTV6 SGXMAXAC SGXMAXNET SGXMAXTV
150
—
—
—
All Modes
90,000 A 330 per Phase 1350 Joules Total
No Yes No
No No Yes
150
Up to 15 dB (Peak)
—
Indoor Application
Surge Strip Ultra
120
All Modes
105,000 A 330 per Phase 1575 Joules Total
Up to 35 dB (Peak)
—
Indoor Application
120
All Modes
19,500 A per Phase 750 Joules Total
No No Yes Yes No
150
Construction Series
No Yes No Yes No
150
Up to 15 dB (Peak)
—
Indoor Application
Rack Mount 120 Surge Strip
All Modes
330 84,000 A per Phase 1575 Joules Total
No
No
150
Yes
—
Indoor Application
15 and 20 ampere available. 15 ampere twist lock ac cord.
CA08101001E
10 CHSPCHSR4P
120
CHSPMAX
UL 1449, UL497A, CSA
Surge Strip Max
330
CHSPMICRO
For more information visit: www.eaton.com
UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA UL 1449 (2nd Ed.), UL 1363, UL 497A, CSA
SGXULTAC SGXULTNET SGXULTTV SGXULT3WAY SGXCONST6 SGXCONST8
SGXRM19B SGXRM19BTL
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Residential Surge Protection
10-10
July 2007
Technical Data and Specifications Table 10-4. Residential Surge Protection Devices and Lightning Arresters Product
Protection Levels and Application
Features
Warranty
Installation/ Enclosures
Catalog Number
Price U.S. $
CHSA
Basic Surge Protection
2-Pole Breaker Design
1-Year Product Warranty
Inside Type CH Loadcenter
CHSA
BRSURGE
Basic Surge Protection
2-Pole Breaker Design
1-Year Product Warranty
Inside Type BR Loadcenter/ Classified Listed
BRSURGE
CHQSA
Basic Surge Protection
2-Pole Breaker Design
1-Year Product Warranty
Inside Square D Type QO Loadcenter
CHQSA
CHSA01
Basic Surge Protection for Outdoor Lighting, Garages, Sump and Irrigation Pumps
120/240 Vac Systems
1-Year Product Warranty
Indoor/Outdoor Enclosure
CHSA01
CHSA03
Basic Surge Protection for Commercial Electrical Services
600 Vac Systems
1-Year Product Warranty
Indoor/Outdoor Enclosure
CHSA03
CHSP Micro
Basic Surge Protection for Appliances
Surge Current Rating 20 kA, 2-Year Product Metal Enclosure, Warranty Easy-to-Install Mounting
Indoor/Outdoor Enclosure
CHSPMICRO
CHSP Max
Standard Surge Protection for Major Appliances and Home Electronics
Surge Current Rating 50 kA, Thermal Fusing, Compact, Small Footprint, Status Monitor
Indoor/Outdoor Enclosure, Flushmount Kit Available
CHSPMAX
CHSP 3-Way
Standard 3-Way Protection (ac Power, Phone, Cable) for All Home Electronic Equipment
Indoor/Flushmount Surge Current Rating 75 kA, 5-Year Product Enclosure 4 Telephone Lines, Warranty , $10,000 Connected 1 Cable/Satellite Line Equipment
CHSP Ultra
Ultimate Surge Protection Surge Current Rating 75 kA, for Major Appliances, Home Audible Alarm, Electronics, Computers/Home Thermal Fusing Office and Entertainment Systems
Lifetime Product Warranty , $25,000 Connected Equipment
Indoor/Outdoor Enclosure, Flushmount kit available
CHSPULTRA
SurgeTel
Telephone/Modems
4 Telephone Lines
—
—
DHW4PT
SurgeCable
Cable/Satellite TV
2 Cable/Satellite Lines
—
—
DCXCAB2
SurgeEthernet
Ethernet
Protection for High Speed Internet
—
—
DRJ45D30R
Flushmount Kit
Cover for CHSP Max or Ultra When Used on a Finished Wall
—
—
—
CHSPFMKIT
Surge Strip Series Micro
Appliances
1 and 6 Outlets; Wallmount
5-Year Product Warranty, $1,500 Connected Equipment
— — —
SGXMICROAC6 SGXMICRONET6 SGXMICROTV6 SGXMICRONET1
Surge Strip Series Max
Less Critical Electronic Equipment
7 Outlets; Angled Plug-in
Lifetime Product Warranty, $5,000 Connected Equipment
— — —
SGXMAXAC SGXMAXNET SGXMAXTV
Surge Strip Series Ultra
Home Entertainment Systems and Computer/Home Office
8 Outlets; Angled Plug-in, Lifetime Product Transformer Spacing, Warranty, Series Filter and TCO Fuses $25,000 Connected Equipment
— — — —
SGXULTAC SGXULTNET SGXULTTV SGXULT3WAY
SurgeTrap ValueLine
Basic Surge Protection
6 Outlets
— —
SGXCONST6 SGXCONST8
Stage 1
10
5-Year Product Warranty , $10,000 Connected Equipment
CHSPCHSR4P
Accessories
Stage 2
5-Year Product Warranty
Warranty coverage applicable when CHSP products are used in conjunction with SurgeTrap point-of-use strips and appropriate cable and telephone protectors (see accessories). Please contact your local Eaton sales office. ac power. ac + telephone/modem. ac + cable. ac + telephone/modem + cable. ac power and coaxial cable. 6-foot (1.83 m) cord. 15-foot (4.57 m) cord.
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . 22-CD For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-11 Residential Surge Protection July 2007
Technical Data and Specifications
Factory Installed Surge Suppression — Main Circuit Breaker Loadcenter Table 10-5. Home Electronic Protection Panel (HEP — Surge Panel) Single-Phase 3-Wire — 120/240 Vac Factory Bonded Split Neutral Main Breaker Type
Maximum Main Ampere Rating
Maximum Number 3/4-Inch (19.1 mm) Single Poles
Box Size
Wire Range Size
Loadcenter Box and Panel
CH 10 kAIC
100
22
D
#6 – 4/0
CHSUR22B100D
CHPC8DF
CSR 25 kAIC
150 200 200
32 32 42
L L L
#2 – 300 kcmil
CHSUR32B150L CHSUR32B200L CHSUR42B200L
CHPC8B32LF CHPC8B32LF CHPC8B42LF
Catalog Number
Price U.S. $
Combination Catalog Number
Price U.S. $
Factory Installed Surge Suppression — Main Lug Loadcenter Table 10-6. Home Electronic Protection Panel (HEP — Surge Panel) Single-Phase 3-Wire — 120/240 Vac Factory Bonded Split Neutral Maximum Main Ampere Rating
Maximum Number 3/4-Inch (19.1 mm) Single Poles
125
24
D
#6 – 2/0
CHSUR24L125D
CHPC8DF
225
32 42
L L
#2 – 300 kcmil
CHSUR32L225L CHSUR42L225L
CHPC8B32LF CHPC8L42LF
Box Size
Wire Range Size
Loadcenter Box and Panel Catalog Number
Price U.S. $
Combination Catalog Number
Price U.S. $
10
Surge Suppression Ready Loadcenter (Field Installation Provision) Table 10-7. Type CHPC — Single-Phase, 3-Wire, 120/240 Vac, NEMA Type 1 Indoor and NEMA Type 3R Outdoor Type of Main Device
Main Ampere Rating
Maximum Number of Circuits
Power Center AIC Rating
Power Center
Catalog Number
Combination Style Cover Price U.S. $
Catalog Number
Top Feed Outdoor Power Center (Cover Included) Price U.S. $
Catalog Number
Bottom Feed Outdoor Power Center (Cover Included) Price U.S. $
Catalog Number
Breaker Breaker Lug Lug
100 100 125 125
22 30 12 24
10,000 10,000 10,000 10,000
CHPC22B100D CHPC30B100J CHPC12L125C CHPC24L125D
CHPC8DF CHPC8JF CHPC8CF CHPC8DF
CHPC22B100TR CHPC30B100TR CHPC12L125TR —
CHPC22B100BR CHPC30B100BR CHPC12L125BR —
Breaker Lug Breaker
125 150 150
32 32 32
25,000 25,000 25,000
CHPC32B125L CHPC32L150J CHPC32B150L
CHPC8B32LF CHPC8JF CHPC8B32LF
CHPC32B125TR — CHPC32B150TR
— — CHPC32B150BR
Breaker Breaker Convert.
150 200 200
42 32 32
25,000 25,000 25,000
CHPC42B150L CHPC32B200L CHPC32N200L
CHPC8B42LF CHPC8B32LF CHPC8B32LF
CHPC42B150TR CHPC32B200TR CHPC32N200TR
— CHPC32B200BR —
Breaker Convert. Lug
200 200 225
42 42 42
25,000 25,000 25,000
CHPC42B200L CHPC42N200L CHPC42L225L
CHPC8B42LF CHPC8B42LF CHPC8L42LF
CHPC42B200TR CHPC42N200TR —
CHPC42B200BR — —
Price U.S. $
Note: Factory provision to field install a CHSPULTRALCRK surge protection device: ■ ■ ■ ■ ■
Surge current rating 70 kA. Audible alarm. Thermal fusing. Lifetime product warranty. $25,000 connected equipment.
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22-CD CA08101001E
For more information visit: www.eaton.com
10-12
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Residential Surge Protection July 2007
Cross-Reference
Cross-Reference Note: Cross-Reference continues on the following page.
Table 10-8. Surge Products Cutler-Hammer
Square D
General Electric
Siemens
Leviton
Intermatic
Pass & Seymour
120/240 Vac, Single-Phase, 3-Wire
CHSA01
SDSA1175
N/A
N/A
55175-ASA, 55175-SSA
AG2401
N/A
600 Vac, 3-Phase, 4-Wire, 3-Phase
CHSA03
SDSA3650
N/A
N/A
55650-ASA
AG6503, AG6503L
N/A
120/240 Vac, Type BR Circuit Breaker
BRSURGE
HOM2175SB
THQLSurge
QSA Series
N/A
N/A
N/A
120/240 Vac, Type CH Circuit Breaker
CHSA
QO2175SB
N/A
N/A
N/A
N/A
N/A
120/240 Vac, 20 kA Surge Current
CHSPMICRO
N/A
N/A
N/A
N/A
N/A
N/A
120/240 Vac, 50 kA Surge Current
CHSPMAX
N/A
THQLSurge60
SBPRIMAX, SSPRIMAX
51120-1, 51120-3R
IG1240RC
1224-SL
120/240 Vac, 70 kA Surge Current
CHSPULTRA
N/A
N/A
N/A
IG250LA, IG251
N/A
120/240 Vac, ac, Telephone, Coax, 40 kA Surge Current
CHSPCHSR4P
SDSB1175C, SDSB1175DP
N/A
N/A
51120-PTC, 51110-PTC
N/A
N/A
SurgeTel, 4 Telephone Lines
DHW4PT
N/A
SurgePro THSATEL140
N/A
5350-TLL
N/A
N/A
SurgeCable, 2 Cable/Satellite Lines
DCXCAB2
N/A
SurgePro THQLCOAX
N/A
5350-BNC
N/A
N/A
SurgeEthernet, High Speed Internet
DRJ45D30R
N/A
N/A
N/A
5360-TBT, 3861-ETH
N/A
N/A
Flushmount Kit
CHSPFMKIT
N/A
N/A
N/A
N/A
IG1240FMP2
N/A
NEMA 3R Outdoor Enclosure
CHSPN3R
N/A
N/A
N/A
N/A
N/A
N/A
6 Outlets, Wallmount, ac Only
SGXMICROAC6
N/A
N/A
N/A
N/A
EG33IB
N/A
6 Outlets, Wallmount, ac, Cable
SGXMICROTV6
N/A
N/A
N/A
N/A
EG33EIB
N/A
1 and 6 Outlets, Wallmount, ac, Telephone Modem
SGXMICRONET1 N/A SGXMICRONET6
N/A
N/A
N/A
EG33TIB
N/A
7 Outlets, ac Only
SGXMAXAC
N/A
SU93940
N/A
4950 Series
EG79
PS7
7 Outlets, ac, Cable
SGXMAXTV
N/A
N/A
N/A
4950 Series
N/A
N/A
7 Outlets, ac, Telephone Modem
SGXMAXNET
N/A
SU93942, SU93944
N/A
4950 Series
EG79ASO
PS7P
8 Outlets, ac Only
SGXULTAC
N/A
N/A
SPOWERMAX8
5950 Series
N/A
N/A
8 Outlets, ac, Cable
SGXULTTV
N/A
N/A
SPOWERMAX8_C 5950 Series
EG856EALI
PS8C
8 Outlets, ac, Telephone Modem
SGXULTNET
N/A
SU93950
SPOWERMAX8_T 5950 Series
EG856TALI
PS8P
8 Outlets, ac, Cable, Telephone Modem
SGXULT3WAY
N/A
SU93916
N/A
5950 Series
EG858DSALI, EG858ESALI
N/A
6 Outlets, ac, 6-Foot (1.83 m) Cord
SGXVAL6
N/A
N/A
N/A
4800, 4900, 5100, 5200 and 5300 Series
EG636L1
PS6
6 Outlets, ac, 15-Foot (4.57 m) Cord
SGXVAL15
N/A
N/A
N/A
4800, 4900, 5100, 5200 and 5300 Series
N/A
PS7L
Description
Lightning Arresters
Surge Breakers
Service Entrance
10
Accessories
Surge Strips
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-13 Facility-Wide Surge Protection July 2007
Clipper Power System
Clipper Power System — Visor Series Product Description Eaton has developed the Cutler-Hammer Clipper Power System (CPS) — Visor Series family of products to ensure that the quality power required to maximize productivity in today’s competitive environment is supplied to commercial, industrial, institutional, medical and telecommunications facilities. The Clipper Power System family of products used for Surge Protection Devices (SPDs), also known as Transient Voltage Surge Suppression (TVSS), incorporates clamping and filter components that are integrated into low voltage distribution equipment or assemblies — switchboards, switchgear, panelboards, MCCs, automatic transfer switches, and busway. Eaton also offers CPS units that can be externally mounted to any manufacturers distribution equipment on new or existing installations (Retrofit CPS).
Ten (10) Year Extended Warranty An extended ten (10) year warranty is provided on all CPS units.
Clipper Power System — Visor Series: Integrated Surge Suppression for Low Voltage Distribution Assemblies
Application Flexibility 100, 120, 160, 200, 250, 300, 400 and 500 kA/phase ratings are available. ■ All units utilize our low impedance SurgePlane suppression platform to ensure surge currents are equally diverted to all suppression components, therefore extending life expectancy. ■
Standards and Certifications
Visor Monitoring Options Surge C Currrent Equally D Diverted
Industry Performance and Safety Standards The CPS has been tested by all industry standards (UL 1449 2nd Edition, UL 1283, ANSI/IEEE C62.41 and C62.45, NEMA LS 1-1992, MIL-STD-220AS, and CSA C22.2). All CPS products have been independently tested to verify published surge current ratings.
Features, Benefits and Functions Industry Leadership ■
■
■
■ ■
The Visor is an intelligent surge suppression device that offers advanced monitoring options. It offers improved safety and reliability from a new patent-pending technology — Thermo-Dynamic Fusing . Independently tested by lightning laboratories to ensure performance, long-term reliability, and quality standards are met. Installation flexibility for all low voltage distribution equipment. Worldwide customer, engineering, and application support.
CA08101001E
Pha ase
SurgePlanes
Figure 10-4. SurgePlane Technology
Comprehensive Diagnostics
Our patent-pending Thermo-Dynamic Fusing System provides both safety and performance. This technology uses a fuse trace on each individual metal oxide varistor (MOV) that can sustain high surge currents and provide the necessary interruption of high fault currents (kAIC). ■ Thermo-Dynamic Fusing System also includes a thermal fuse spring (TFS) that provides the needed disconnection from low level fault currents. ■
Maintenance-free surge suppression. (No external test set or routine maintenance required.) ■ The NetVisor, our premium display, allows you to monitor your surge protective device from across the plant or across the world. ■ All monitoring display panels are completely removable and can be installed horizontally or vertically, offering four mounting positions. ■
Components of the Thermo-Dynamic Fusing System
For more information visit: www.eaton.com
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Facility-Wide Surge Protection
10-14
July 2007
Clipper Power System
Technical Data and Specifications Table 10-9. Eaton’s Cutler-Hammer Clipper Power System Specifications
10
CPS Models
CPS-100
CPS-120 CPS-160
CPS-200 CPS-250 CPS-300 CPS-400 CPS-500
Surge Current Per Phase Surge Current Mode L-N (Line-to-Neutral) L-G (Line-to-Ground) N-G (Neutral-to-Ground) L-L (Line-to-Line, Delta, and Ungrounded Applications Only)
100 kA
120 kA
160 kA
200 kA
250 kA
300 kA
400 kA
500 kA
50 kA 50 kA 50 kA
60 kA 60 kA 60 kA
80 kA 80 kA 80 kA
100 kA 100 kA 100 kA
125 kA 125 kA 125 kA
150 kA 150 kA 150 kA
200 kA 200 kA 200 kA
250 kA 250 kA 250 kA
50 kA
60 kA
80 kA
100 kA
125 kA
150 kA
200 kA
250 kA
Single Pulse Surge Current Test Based on IEEE C62.41 8x20 microsecond waveform Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Modes of Protection 3-Phase Wye System 3-Phase Delta System
All 7 6
All 7 6
All 7 6
All 7 6
All 7 6
All 7 6
All 7 6
All 7 6
Filter Attenuation (Based on MIL-STD-220A) at 100 kHz
50 dB
50 dB
50 dB
50 dB
50 dB
50 dB
50 dB
50 dB
Surge Withstand Capabilities IEEE C3 Wave (10 kA)
8,000
9,000
10,000
11,000
12,000
13,000
14,000
15,000
Thermo-Dynamic Fusing System Overcurrent Protection (Thermal Fuse Spring) 200 kAIC capability Individually Fused MOVs
Yes Yes Yes
Yes Yes Yes
Yes Yes Yes
Yes Yes Yes
Yes Yes Yes
Yes Yes Yes
Yes Yes Yes
Yes Yes Yes
Monitoring Display Options SuperVisor (Standard) AdVisor NetVisor
Yes Optional Optional
Yes Optional Optional
Yes Optional Optional
Yes Optional Optional
Yes Optional Optional
Yes Optional Optional
Yes Optional Optional
Yes Optional Optional
Direct Bus Bar Connection
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Warranty — Clipper Power System
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
CPS-250 recommended for service entrance, CPS120 recommended for branch locations using IEEE recommended cascade approach. Optional sizes to meet competitive specifications. All CPS have been independently tested to verify all suppressor components can survive published surge current ratings. Test documents are available upon request.
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-15 Facility-Wide Surge Protection July 2007
Clipper Power System
Clipper Power System — Visor Series Integrated
Product Description Eaton’s Cutler-Hammer Clipper Power System — Visor Series Integrated Design Provides the Lowest System Let-Through Voltage at the Bus Bar Compared to Traditional Cable Connected TVSS Units The Clipper Power System — Visor Series utilizes a direct bus bar connection to achieve the industry’s lowest let-through voltage — effectively suppressing both high and low energy transients. This design provides superior suppression ratings and eliminates poor performance that results from cable connections and/or long lead lengths.
Let-Through Voltage at Bus Bar
Due to the integrated design, the Visor Series also eliminates:
Expensive horizontal “outboard” wall space. ■ Field installation costs. ■ Potential electrical code violations due to improper installation. ■ Invalidation of third party certifications when connecting to existing products. ■
Other suppressor manufacturers’ measurements are made at the TVSS module or the suppressor terminal, not at the distribution equipment bus bar. The distance between the module or suppressor terminals and the distribution equipment bus bar is often 14 inches (355.6 mm) or more. The impedance associated with this lead length can significantly increase the transient let-through voltage.
800
*Based on IEEE C62.41 (1991) Combination Waveform Category B3/C1 (6000 V, 3000 A, 8 x 20 µs) Using #10 AWG Wire.
Cable Connected TVSS (14" Cable Lead Length to Bus Bar)
400 Integrated Clipper Power System
0 0
5
10
15
Time (Microseconds)
Figure 10-5. Panelboard Let-Through Voltage Using Direct Bus Bar Connections
Clipper Power System — Visor Series Integrated Offering Includes Panelboards, Switchboards, Switchgear, MCC and Busway
CA08101001E
Note: Optional sizes to meet competitive specifications. All Visor units have been independently tested to verify all suppressor components can survive published surge current ratings. Test documents are available upon request.
For more information visit: www.eaton.com
Cross-Reference Contact local sales office for competitor cross-reference.
10
10-16
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Facility-Wide Surge Protection July 2007
Clipper Power System
Clipper Power System — Visor Series Retrofit
Visor Series Retrofit
10
Product Description Retrofit Installation Recommendations to Reduce Installed Let-Through Voltage Eaton’s revolutionary Cutler-Hammer surge suppression system for retrofit applications offers the widest variety of surge current ratings, monitoring features, and enclosure options. The Visor Series is the most respected line of surge protection devices in the industry due to its exceptional performance at lightning labs, two decades of experience in the surge suppression industry, worldwide installations, and extensive R & D initiatives.
When installing a surge suppressor in a retrofit environment, it is important to mount the suppressor as close to the electrical equipment as possible. Keep the wiring (lead length) between the electrical equipment and the suppressor as short as possible (less than 14 inches (355.6 mm) is recommended), and twist/wire tie the conductors to reduce inductive effects. Installation lead length reduces the performance of any surge suppressor. For each inch of wiring (installation lead length), add 15 to 25 volts to the surge suppressor’s published let-through voltage at 400 volts and installation of 3 feet (.9 m) of cable = 1000 volts installed rating.
Features, Benefits and Functions
Application Flexibility 100, 120, 160, 200, 250, 300, 400 and 500 kA ratings are available. ■ All units utilize our low impedance SurgePlane suppression platform to ensure surge currents are equally diverted to all suppression components, therefore extending life expectancy. ■ All Visor Series designs have been independently tested to verify published ratings and long-term reliability. ■
Comprehensive Diagnostics ■
■ ■
Industry Leadership Patented designs provide superior performance and reliability. ■ Independently tested by lightning laboratories to ensure performance, reliability and quality standards are met. ■ Installation flexibility for all low voltage distribution equipment. ■ Worldwide customer, engineering and applications support. ■
Increased Protection ■
The UL 1283 listed filter protects against ringing transients and EMI/ RFI noise disturbances. The tuned suppression filter achieves 50 dB attenuation at 100 kHz.
■ ■
Patent pending Thermo-Dynamic Fusing System utilizes individually fused MOVs and Thermal Fuse Spring (TFS) to provide high and low fault current protection. 200 kAIC internal fusing system. Three levels of monitoring display: ❑ AdVisor ❑ SuperVisor ❑ NetVisor Remote mountable monitoring displays. Maintenance-free SPD (no external test kit or routine maintenance required).
Standards and Certifications All Visor units have been tested by UL and meet the requirements under UL 1449 for surge suppression devices. ■ All Visor units have been tested per NEMA LS-1 and ANSI/IEEE recommended high energy impulses (Cat. C3, 20 kV, 10 kA), and internally generated ringwave surges (Cat. B3, 6 kV 500 A at 100 kHz). ■
Visor Series Retrofit — NEMA 1/3R with Disconnect Switch
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-17 Facility-Wide Surge Protection July 2007
Clipper Power System
Product Selection Table 10-10. Visor Series — Retrofit Unit Catalog Numbering System
CPS 100 480Y S K Surge Ratings 100 120 160 200 250 300 400 500
= = = = = = = =
100 kA/phase 120 kA/phase 160 kA/phase 200 kA/phase 250 kA/phase 300 kA/phase 400 kA/phase 500 kA/phase
Diagnostics Packages
Enclosure Cross Reference
A = AdVisor complete with — Status indicator lights on each phase, Form C, Audible Alarm — Enable/Disable. S = SuperVisor complete with — Status indicator lights on each phase, Form C, Audible Alarm — Enable/ Disable, Transient Counter, Push-to-Test, PQ Meter (no date stamp). N = NetVisor complete with — Status indicator lights on each phase, Form C, Audible Alarm — Enable/ Disable, Transient Counter, Push-to-Test, PQ Meter (date stamp), Modbus and Ethernet Communication Port, % Life Remaining, % Voltage THD. Voltage Code
220/127 Three-Phase Wye (4W+G) (Mexico) 120/240 Single Split Phase (3W+G) Three-Phase Delta High Leg (4W+G) Three-Phase Wye (4W+G) Three-Phase Delta (3W+G)
120/208 127/220 240 V 220Y 240S 240H 208Y 240D
10
230/400 400 V
277/480 480 V
347/600 600 V
400Y
480Y 480D
600Y 600D
For voltage codes not shown, please call factory. Disconnect Switch — FDC3030 breaker.
CA08101001E
K = Standard (NEMA 1, 3R) L = Flushmount (NEMA 1) M = Standard (NEMA 1, 3R) complete with Disconnect Switch N = NEMA 4X O = NEMA 4X complete with Disconnect Switch P = NEMA 12 Q = NEMA 12 complete with Disconnect Switch
For more information visit: www.eaton.com
10-18
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Facility-Wide Surge Protection July 2007
Clipper Power System
Technical Data and Specifications Dimensions 15.00 (381.0) CLIPPER POWER SYSTEM
CLIPPER POWER SYSTEM
20.00 (508.0)
16.00 (406.4)
3.90 (99.1)
10
Figure 10-6. NEMA 1 — Flushmount up to 200 kA (480 Volts or Less)
18.00 (457.2)
22.60 (574.0)
CLIPPER POWER SYSTEM
5.20 (132.1)
14.10 (358.1)
Figure 10-9. NEMA 1/3R c/w Disconnect Switch (up to 500 kA/All Voltages)
3.90 (99.1)
13.00 (330.2)
Figure 10-11. NEMA 1/3R 250 kA and up (480 Volts or Less/600 Volts, 100 kA – 500 kA)
CLIPPER POWER SYSTEM
CLIPPER POWER SYSTEM
CLIPPER POWER SYSTEM
16.00 (406.4)
11.00 (279.4)
22.00 (558.8)
3.90 (99.1)
Figure 10-7. NEMA 1/3R up to 200 kA (480 Volts or Less)
17.00 (431.8)
21.90 (556.3)
18.00 (457.2)
3.90 (99.1)
Figure 10-10. NEMA 1 — Flushmount 250 kA and up (480 Volts or Less/600 volts, 100 kA – 500 kA)
18.00 (457.2)
10.40 (264.2)
Figure 10-12. NEMA 4X c/w Disconnect Switch (up to 500 kA/All Voltages)
8.60 (218.4)
CLIPPER POWER SYSTEM
18.00 (457.2)
16.00 (406.4)
Figure 10-8. NEMA 4X up to 500 kA (All Voltages)
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-19 Facility-Wide Surge Protection July 2007
Clipper Power System
Application Description Table 10-11. Service Entrance Applications Switchboard
Switchgear
Motor Control Centers
■ Available on all switchgear designs. ■ Disconnect switch is a standard feature. ■ Unique design minimizes installation impedance. ■ CPS 250 ideal for critical industrial switchgear applications.
■ Ideal protection for PLCs, sensors, drives, electronic starters, or other digital equipment. ■ Visor designed to fit in a standard (2x size) compartment without breaker disconnect and 3x size with breaker disconnect for Freedom 2100 and Advantage MCCs. ■ May be used in new/aftermarket applications. ■ Ideal for water treatment, petrochemical and other industrial applications.
■ UL 891 (Switchboard) ■ UL 1449 2nd Edition (Surge Suppressor) ■ UL 1283 (EMI/RFI Filter) ■ CSA C22.2 Certified (Suppressor)
■ UL 1558 (Switchgear) ■ UL 1449 2nd Edition (Surge Suppressor) ■ UL 1283 (EMI/RFI Filter) ■ CSA C22.2 Certified (Suppressor)
■ UL 845 (MCC) ■ UL 1449 2nd Edition (Surge Suppressor) ■ UL 1283 (EMI/RFI Filter) ■ CSA C22.2 Certified (Suppressor)
Panelboards
Busway
Retrofit
■ Ideal for busway fed distribution systems. ■ Easy-to-install Visor units, fit in standard bus plug assembly. ■ Full diagnostic and monitoring capabilities. ■ Isolates critical busway sections from nearby disturbance producing loads. ■ Designed for new and existing facilities. ■ Integral disconnect.
■ SPDs can be externally mounted to existing distribution equipment. ■ Standard NEMA 1/3R enclosures. ■ Requires field installation. ■ Visor Series 100 to 500 kA/phase units. ■ Clipper VL 50, 80 and 100 kA/phase units.
■ UL 857 (Busway) ■ UL 1449 2nd Edition (Surge Suppressor) ■ UL 1283 (EMI/RFI Filter) ■ CSA C22.2 Certified (Suppressor)
■ UL 1449 2nd Edition (Surge Suppressor) ■ UL 1283 (EMI/RFI Filter) ■ CSA C22.2 Certified (Suppressor)
Features ■ Visor can be integrated into any switchboard. ■ Specifiers have the flexibility to install the Visor in any location within the switchboard. ■ Disconnect switch is a standard feature. ■ Unique design minimizes installation impedance.
Safety Standards
Pow-R-Line 3a
Pow-R-Line 4
Features ■ Visor used extensively on branch panelboards for computer rooms, laboratories, schools, hospitals, industrial applications. ■ 200% rated neutral is provided for non-linear loads. ■ Cost-effective branch protection (assumes main panel protection employed).
Safety Standards ■ UL 67 (Panelboards) ■ UL 1449 2nd Edition (Surge Suppressor) ■ UL 1283 (EMI/RFI Filter) ■ CSA C22.2 Certified (Suppressor)
Note: The CPS Surge components can be integrated into Safety Switches, Automatic Transfer Switches (ATS) and other assemblies.
CA08101001E
For more information visit: www.eaton.com
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Hardwire Surge Protection
10-20
July 2007
Clipper Power System
Clipper VL (CVL)
Product Selection ■ ■
■ ■ ■ ■ ■
CVL — Prevents Downtime and Equipment Damage
10
Individually fused surge suppression components. Status indicator lights to monitor supply power, surge suppression component status and fusing. Can be remotely monitored using Form C contacts. Audible alarm. Ideal for OEM panel applications. Proven track record in international applications. Independently tested at lightning laboratories to verify published surge current ratings.
Standards and Certifications UL 1449 2nd edition listed, UL 1283 listed, CSA approved, CE marked. ■ All Clipper VL units have been tested per NEMA LS-1 and ANSI IEEE recommended high energy impulses (Category C3, 20 kV, 10 kA), and internally generated ringwave surges (Category B3, 6 kV, 500 A at 100 kHz). ■ The UL listed filter protects against ringing transients and EMI/RFI noise disturbances. The tuned suppression filter achieves 40 dB attenuation at 100 kHz (IEEE Category B3 Ringwave). ■
Product Description Surge Protection Device to Prevent Downtime and Equipment Damage The Cutler-Hammer Clipper VL by Eaton Corporation is a commercial grade and light industrial surge protection device (SPD) that combines surge suppression components and EMI/RFI filtering to provide effective protection for sensitive electronic loads.
Features, Benefits and Functions
Product Specifications
SurgePlane technology to ensure reliability and performance by using a low impedance copper platform. ■ Compact design to enable close mounting to electrical distribution equipment. ■ Parallel hybrid filter technology. ■
Three surge current ratings are available to meet a variety of applications — the CVL050 (50 kA/phase), CVL080 (80 kA/phase) and CVL100 (100 kA/phase).
Table 10-12. Clipper VL Catalog Numbering System
CVL
CH
BD
Table 10-13. Clipper VL Price List Catalog Number
Price U.S. $
CVL050CH208YBDRSX CVL050CH208YBDR3R CVL050CH240DBDRSX CVL050CH240DBDR3R CVL050CH240SBDRSX CVL050CH240SBDR3R CVL050CH400YBDRSX CVL050CH400YBDR3R CVL050CH480DBDRSX CVL050CH480DBDR3R CVL050CH480YBDRSX CVL050CH480YBDR3R CVL050CH600DBDRSX CVL050CH600DBDR3R CVL050CH600YBDRSX CVL050CH600YBDR3R CVL080CH208YBDRSX CVL080CH208YBDR3R CVL080CH240DBDRSX CVL080CH240DBDR3R CVL080CH240SBDRSX CVL080CH240SBDR3R CVL080CH400YBDRSX CVL080CH400YBDR3R CVL080CH480DBDRSX CVL080CH480DBDR3R CVL080CH480YBDRSX CVL080CH480YBDR3R CVL080CH600DBDRSX CVL080CH600DBDR3R CVL080CH600YBDRSX CVL100CH208YBDRSX CVL100CH208YBDR3R CVL100CH240DBDRSX CVL100CH240DBDR3R CVL100CH240SBDRSX CVL100CH240SBDR3R CVL100CH400YBDRSX CVL100CH400YBDR3R CVL100CH480DBDRSX CVL100CH480DBDR3R CVL100CH480YBDRSX CVL100CH480YBDR3R CVL100CH600DBDRSX CVL100CH600DBDR3R CVL100CH600YBDRSX CVL100CH600YBDR3R
Voltage Code See Table 10-10 Surge Rating
Enclosure
050 = 50 kA/phase 080 = 80 kA/phase 100 = 100 kA/phase
RSX = Standard Retrofit R3R = Outdoor
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22-CD For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-21 Critical Load Surge Filter July 2007
AEGIS Powerline Filters
AEGIS Powerline Filters
Application Description The AEGIS is the ideal protection solution for your critical loads and facilities.
Loads ■ ■ ■ ■
AEGIS Solutions
■ ■
Product Description Eaton’s Cutler-Hammer AEGIS solutions are specifically designed to protect expensive electronics from the hazards that exist within a facility. This critical load protection is effective at reducing harmful surges and noise. Applying this high performance series powerline filter at your critical loads results in “clean” power entering the electronics and reduction of “soft” errors, operational malfunction, and damage to components.
Standards and Certifications Cutler-Hammer products are designed in accordance with ANSI/IEEE C62.41 (1991) recommended spectrum of transient waveforms. The AEGIS protects against all ringing and impulse disturbances.
■ ■ ■ ■
Programmable controllers (PLCs). Scanning devices. ATMs (Automatic Teller Machines). Cash registers. Alarm systems. Microprocessor-controlled OEM products. Robotics. CAD/CAM systems. Control equipment. Medical electronics and devices.
10
Why Should Sensitive Electronic Loads be Protected? PLC manufacturers and service technicians recommend the use of surge suppressors and filters to prevent downtime and equipment damage due to surges and electrical line noise. One study shows failure to protect sensitive electronic loads costs American manufacturing, commercial and service industries over $39 billion per year in lost time and revenue. Preventing these losses is a major cost-saving opportunity.
AEGIS Powerline Filters Protect Against the Full Spectrum of Transient Disturbances AEGIS filters the entire sine wave and is effective against both frequently occurring low energy and occasional high energy transients. High energy transients can create immediate damage, while low energy transients cause microprocessor failure over time.
Hardwired Surge Filter that Protects Critical Loads (3, 5, 10, 15 or 20 Ampere Models)
CA08101001E
Lightning Protection for ac Powerline Applications (1-, 2-, 3-Phase Applications to 100 Amperes)
For more information visit: www.eaton.com
AEGIS VL Hardwired Critical Load Filter 1, 3 and 5 Ampere Modules Only
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Critical Load Surge Filter
10-22
July 2007
AEGIS Powerline Filters
Features, Benefits and Functions
Standards and Certifications
Table 10-14. AEGIS Powerline Filters Features and Benefits
Based on ANSI/IEEE C62.41, 1991 and C62.45, 1992.
Features
Benefits
Unique Series Hybrid Design (AEGIS-HW, AEGIS+)
■ Protection against high and low energy transients and noise. ■ The tracking filter reacts instantly to changes in frequency and voltage, regardless of phase angle, magnitude or polarity. ■ Active at all times, providing more protection than a conventional surge suppressor. ■ Extends the life of your microprocessors by eliminating degrading power disturbances.
High Performance Suppression Capabilities (AEGIS-HW, AEGIS+)
10
AEGIS-HW and AEGIS-PR have up to 45,500 amperes of surge current suppression and 75 dB of noise attenuation at 100 kHz. This guarantees a superior level of protection and reliability. AEGIS+ has additional protection up to 160 kA/phase.
Status Monitoring Lights (AEGIS-HW, AEGIS+)
No more testing or guessing whether your unit is working properly. Filter indicator lights expedite your troubleshooting efforts during downtime situations.
5-Year Downstream Equipment Warranty (AEGIS-HW only)
Eaton provides a 5-year Extended Warranty on the microprocessor power supply protected by AEGIS. No other manufacturer offers this level of assurance in backing up its claim of product performance, quality and reliability.
Value (AEGIS-HW, AEGIS+)
AEGIS provides superior value when considering the level of performance and benefits offered. It truly delivers the best “bang” for your dollar.
Optional Remote Monitoring Capabilities (AEGIS-HW, AEGIS VL, and AEGIS+ only)
Observe all your operations on a remote basis, including the power protection devices used to safeguard your critical and sensitive electronic loads.
Table 10-15. Let-Through Voltages (L-N) Description
AEGIS-HW (L-N Mode)
Category A3 Ringwave (600 V, 200 A)
6V
Category B3 Ringwave (600 V, 500 A)
9.6 V
Category B3/C1 Combination 70 V (Impulse) Wave (600 V, 300 A) (206 V, dynamic at 90°)
Static testing.
DIN-Rail, J-Rail or Flange Mounting Connections The DIN-Rail mountable enclosures greatly (AEGIS-HW only) reduce installation time, effort and cost. This unique container is the preferred choice among OEMs and contractors. Thermal Cut-Off Protection (TCO) (AEGIS-HW only)
Thermal fuse improves indication, monitor and control during fault conditions.
AEGIS Hybrid Series Powerline Filters Primary Transient Status High High Series Voltage Surge Suppression Frequency Blocking Performance Secondary Indicator Lights TVSS Tracking Filter Capacitor Inductors (TVSS) Power Input Normal Mode
L
Normal Mode
LED
Optional Form C Contacts Power Output Form C
N G
L N
Common Mode
Common Mode
G
Figure 10-13. 3-Wire Design has Normal and Common Mode Protection (L-N, L-G, N-G)
Option for AEGIS and AEGIS+.
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-23 Critical Load Surge Filter July 2007
AEGIS Powerline Filters
B3/C1 Combination (Impulse) Wave (6000 V, 3000 A)
8000 6000
0 -2000 -4000 -6000
400 300 200 100 0 -100 -200 -300 -400
2 Microseconds/Division
Volts
2000
Volts
Volts
4000
7000 6000 5000 4000 3000 2000 1000 0 -1000 -2000 -3000 -4000
2 Microseconds/Division
Before
Volts
A3 Ringwave (Line-to-Neutral) (6000 V, 200 A)
700 600 500 400 300 200 100 0 -100 -200 -300 -400
20 Microseconds/ Division
After
Before
20 Microseconds/ Division
After
Figure 10-14. IEEE C62.41 (1991) Test Waveforms for AEGIS-HW and PR Versions
Product Specifications Table 10-16. Specifications Application
AEGIS-HW 2 W&G Grounded Systems
AEGIS-VL 2 W&G Grounded Systems
AEGIS+ 1-, 2- and 3-Pole Systems
Input Voltage Single-Phase
120, 220, 240 Vac, single-phase
120, 220, 240 Vac, single-phase
120, 208, 240, 400, 480, 600 Vac; Wye, Delta and International systems
Amperage
3, 5, 10, 15, 20 amperes
1, 3, 5 amperes
20, 30, 50, 70, 100 amperes
Frequency
50/60 Hz
50/60 Hz
50/60 Hz
Protection Modes
L-N, L-G, N-G
L-N, L-G, N-G
L-N, L-G, and N-G modes (Wye system); L-L and L-G (Delta system)
MCOV
150, 320 volts
150, 320 volts
150, 320, 420 volts (Wye system) 300, 550, 680 volts (Delta system)
Noise Attenuation Normal Mode: Common Mode:
75 dB at 100 kHz 50 dB at 5 MHz
75 dB at 100 kHz 50 dB at 5 MHz
65 dB at 100 kHz 40 dB from 60 kHz to 5 MHz
Filter Bandwidth
10 kHz to 100 MHz
10 kHz to 100 MHz
10 kHz to 100 MHz
Total Peak Surge Current
45.5 kA per phase
39 kA per phase
40, 80 or 160 kA per phase
Operating Temperature
-40º to +50°C
-40º to +50°C
-40º to +40°C
Response Time
Less than 1 nanosecond
Less than 1 nanosecond
Less than 1 nanosecond
Options
Form C relay contacts
N/A
Form C relay contacts; NEMA 3R/4X container; disconnect switch; 40 kA or 160 kA
Agency Approvals
UL 1449, UL 1283, CSA
UL 1449, UL 1283, CSA
CE, UL 1449 (20 to 70 amperes up to 480 volts)
Warranty
5 years plus downstream connected 5 years warranty
CA08101001E
For more information visit: www.eaton.com
5 years
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Critical Load Surge Filter
10-24
July 2007
AEGIS Powerline Filters
Product Selection Table 10-17. AEGIS-HW (Hardwire Application) Catalog Numbering System
Table 10-19. AEGIS+ Catalog Numbering System
AGSHW CH
AGS+ CH
X
Voltage Code
Voltage Code
Current Capacity
120N 230L
03 05 10 15 20
120N = 120 (1-Phase, 2W + G) 208Y = 208Y/120 (3-Phase, 4W + G) 240S = 240/120 (2-Phase, Delta 2W + G) 230L = 230 (1-Phase, 2W + G) 240D = 240D (3-Phase, Delta 3W + G) 400Y = 400Y/230 (3-Phase, 4W + G) 480Y = 480Y/277 (3-Phase, 4W + G) 480D = 480D (3-Phase, Delta 3W + G) 600Y = 600/347 (3-Phase, 4W + G) 600D = 600 (3-Phase, 3W + G)
Options S = Standard C = Form C contact for Remote Monitor
Model rated at 15 amperes UL/CSA = 16 amperes CE.
Note: 230 V applies to 220 and 240 volt applications.
10
Table 10-18. AEGIS-VL (Hardwire Application) Catalog Numbering System
AGSVL
Operating Current
Voltage Code
Current Capacity
120N 230L
1 3 5
020 030 050
Note: 230 V applies to 220 and 240 volt applications.
070 100
Surge Current Rating/Phase 040 080 160 Enclosure R4X = NEMA 4X Container RSD = Disconnect Switch (with NEMA 12 Container) Blank = Caseless Options (if required) CXX = Form C contacts (remote monitor)
400/230 valid for 380/220 and 415/240 per IEC. Contact factory for resistive ground applications.
Table 10-20. AEGIS Price List Catalog Number
Price U.S. $
AGSHWCH120N03XC AGSHWCH120N03XS AGSHWCH120N05XC AGSHWCH120N05XS AGSHWCH120N10XC AGSHWCH120N10XS AGSHWCH120N15XC AGSHWCH120N15XS AGSHWCH120N20XC AGSHWCH120N20XS AGSHWCH230L03XC AGSHWCH230L03XS AGSHWCH230L05XC AGSHWCH230L05XS AGSHWCH230L10XC AGSHWCH230L10XS AGSHWCH230L15XC AGSHWCH230L15XS AGSHWCH230L20XC AGSHWCH230L20XS AGSPRCH120N15HG AGSPRCH120N15HW AGSPRCH120N15XX AGSPRCH230L15HG AGSPRCH230L15HW AGSVL120N1 AGSVL120N3 AGSVL120N5 AGSVL230L1 AGSVL230L3 AGSVL230L5
Discount Symbol . . . . . . . . . . . . . . . . . . . . . . . . 22-CD For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-25 Power Conditioning Products July 2007
Datacom
Datacom
Power Conditioner
away, the voltage during the sag is typically 40% – 90% of nominal utility voltage. The operation of circuit breakers, fuses and reclosers limits most sags to less than 15 cycles.
Product Description Eaton’s Cutler-Hammer Sag Ride Through — The First of Its Kind The Cutler-Hammer Sag Ride Through (SRT) Power Conditioner prevents electrical downtime. The SRT represents our state-of-the-art solutions to today’s power conditioning challenges.
Voltage sags are experienced 10 to 20 times more frequently than complete outages. However, voltage sags are equally disruptive to sensitive equipment.
The Problem
1. Fault occurs on the transmission or distribution system
Generation
Voltage Sags and Brownouts Datacom Products
Product Description Cutler-Hammer Datacom surge protection products by Eaton Corporation are designed for all industries and applications. The wide range of products offer rugged surge protection in convenient, easy-to-install configurations. Exceptional performance is achieved using three-stage hybrid technology: Gas tubes for shunting high energy. ■ Silicon avalanche components for responsive, low let-through voltages. ■ PTC resettable fuses for mitigating fault current. ■ Our modular design enables customers to protect complete facilities or individual loads. Customers also save significant time and money due to our unique plug-in components and protection modules. ■
The ability of a plant to ride through voltage sags can have a significant impact on operations and competitiveness. In the United States, voltage sags cost billions of dollars in lost production, interruption, damaged materials, retooling and scrap. In addition, sags can cause: increased operating costs, the need for product reworks, safety hazards, equipment damage and/or failure, reduced product quality, increased clean-up, additional labor costs, increased scrap material and costs associated with investigations into the problem.
End Users Transmission Distribution
10 Feeder Breakers
2. Creates a sag event for all users on the system
End User
End User
Figure 10-16. Voltage Sags
Regularity of Voltage Sags Input A
Input A
Input A
600 400 200 0 -200 -400 -600
Figure 10-15. Deep, Single-Phase Sag Today’s industrial and large commercial electricity customers are becoming more sensitive to power disturbances and are demanding better electric quality. However, the quality of power grids is not significantly improving. Customers still experience power quality problems that affect plant operations and profitability.
EPRI conducted a two-year study of power quality levels on distribution systems in the United States. A variation event was recorded every time the voltage dropped below 90% of the nominal. The results are shown in Figure 10-17. A typical distribution system customer experiences about 50 events per year when the voltage drops below 90%, and only about two events per year when the voltage drops below 30% of nominal. The utility study concluded that sags represented almost all of the events experienced at a typical facility.
Definition of Voltage Sag
6
A voltage sag is a sudden, momentary decrease in supply voltage. It can last from a cycle to several seconds. Voltage sags are most often caused by faults on the electrical transmission or distribution system. They can be caused by lightning strikes, animal contact, starting of large motors or an internal fault within a customer’s facility.
5
3 2 1 0 2
1
Figure 10-17. Events per Year CA08101001E
For more information visit: www.eaton.com
0 –7 40
0 5 50 – – –1 20 10 6
0 –1
Depending on the proximity to the fault, which can be hundreds of miles
4
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Conditioning Products
10-26
July 2007
Sag Ride Through
Continuous SAG Regulation
Equipment or Processes ■ ■ ■ ■ ■ ■ ■ ■ ■
Sag Ride Through (SRT)
Sag Correction Using the Sag Ride Through
10
The SRT meets the stringent requirements of the Semi-F47 standard; a key requirement for SAG correction in the semi-conductor industry.
Eaton’s Cutler-Hammer Sag Ride Through (SRT) Power Conditioner prevents expensive, electrical downtime. It is a state-of-the-art solution to today’s power conditioning challenges.
■
The Cutler-Hammer SRT is a high performance, inverter-based voltage conditioning device developed to provide protection to sensitive loads against commonly occurring voltage sags.
■
The SRT monitors the incoming supply voltage and when it deviates from the nominal voltage level, the SRT achieves voltage conditioning by injecting the appropriate correction voltage in series with the power supply. The SRT provides an extremely fast reaction time and subcycle response to sag events that would otherwise cause loads to drop out. The SRT is designed for low voltage systems (600 to 208, 3-phase) and is also offered in medium voltage applications from 25 kVA to 4 MVA. Installation is simple and the SRT provides customers with a new solution to improve productivity and reduce downtime for sag related problems.
Industries and Applications Affected by Sags
Manufacturing Process Controllers. Variable Speed Drives. Robotics. Motor Conductor. Telephone Systems. HID Lighting. HVAC Controls. Medical Equipment. Computers.
■
■
■
Complete correction of singlephase voltage sags down to 63% for 30 seconds. Partial correction of three-phase sags down to 50% for 30 seconds. Continuous regulation of threephase utility undervoltage and sags down to 90% of nominal. Correction of utility voltage imbalance (from network side of transformer). Attenuation of voltage flicker.
3-Phase Utility Supply Distribution Transformer
The Sag Ride Through is an active voltage conditioner. This means it will constantly respond to voltage sags in the -10% range with a regulated output in ±1% range. The SRT can be applied to the main service entrance, at branch locations or in front critical loads. The Cutler-Hammer SRT provides an outstanding return on investment. It delivers operation productivity that is just not possible with traditional tap switching or ferroresonant technologies. The SRT consists of a voltage source inverter, bypass circuit and an injection transformer connected in series between the incoming utility supply and the load, as shown in Figure 10-18. For the standard sag correcting model, the injection transformer consists of a boost component. The SRT monitors the incoming supply voltage and when it deviates from the nominal voltage level the SRT inserts an appropriate compensating voltage using the IGBT inverter and series injection transformer. Energy is sourced from the supply during this time. This regulates the load voltage to its nominal value, thus eliminating voltage disturbances from the utility supply affecting the load.
3-Phase Compensating Voltage Secondary Injection Transformer Primary
3-Phase Load Voltage
Bypass Circuit SRT Input SRT Output
Key Industries ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ ■
Semi-conductor manufacturers. Communications. Steel mills. Petroleum & chemical processing. Health care. Paper mills. Automotives. Textile. Printing. Plastics. Other manufacturing.
Voltage Source Inverter
Figure 10-18. Block Diagram of the SRT Active Voltage Conditioner
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-27 Power Conditioning Products July 2007
Sag Ride Through
Table 10-21. SRT Features and Specifications Features
Specifications
Load Capacity Capacity (kVA) Displacement Power Factor of Connected Load Crest Factor for Rated kVA Overload — 30 Seconds
25 – 6 MVA (as specified per model) 0 – 1, leading or lagging 1.63 at 100% of rated load for continuous operation (including up to 10% voltage correction) 150% with up to 10% of voltage correction
Input Supply Nominal Supply Voltage Maximum Supply Voltage Minimum 3-Phase Supply Voltage – Running – Starting Minimum Single-Phase-to-Ground Supply Voltage – Running – Starting Efficiency of System
208/480/600 V, 60 Hz 3-phase, 3-wire plus ground (higher system voltages supplied to requirement) 110% of nominal supply voltage 50% of nominal supply voltage 75% of nominal supply voltage 25% of nominal supply voltage 63% of nominal supply voltage 98 – 99%
Output Supply Nominal Voltage (V) 3-Phase Balanced Correction Single-Phase-to-Ground Correction Voltage Regulation Response (to Sag Event)
208/480/600 V, 60 Hz; 3-phase, 3-wire plus ground (higher system voltages supplied to requirement) +30% for at least 30 seconds +45% for at least 30 seconds; +10% continuous 3-phase correction (all models). Consult factory for specialist correction requirements. +/- 1% up to 10% continuous 3-phase correction +/- 2.5% at 30% 3-phase correction Initial sag correction applied within 1 ms, remainder over the next cycle
Bypass Nominal Power Maximum Overload Capacity (in Bypass): – For 10 Minutes (%) – For 1 Minute (%) – For 600 Milliseconds (%) – For 100 Milliseconds (%) Transfer Time – Inverter to Bypass (ms) – Bypass to Inverter (ms)
SRT rating (kVA) 125 150 700 1000 < 0.5 < 40 – 750
Environmental Operating Temperature Cooling Capacity Derating with Elevation Humidity Warranty
0 – 40°C; 50°C maximum with 20% load derating Forced ventilation -1.2% every 100 m above 1000 m < 95%, non-condensing 1 year
If SRT has tripped (off-line) due to below threshold input voltages, it cannot be restarted until the system voltage is at least this % of the nominal. Single-phase-to-ground fault occurring on the utility side of a delta-wye distribution transformer. The SRT provides continuous correction and only transitions to and from BYPASS when manually starting and stopping or under fault or overload conditions. The transition from bypass to inverter takes up to 750 ms. The autoresettable bypass mode of operation includes an additional 5-second delay allowing time for the fault to clear.
CA08101001E
For more information visit: www.eaton.com
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Conditioning Products
10-28
July 2007
Sag Ride Through Table 10-22. SRT Controller Cabinet Dimensions Inverter Frame Size
Load Capacity (kVA) 380/400 V 50/60 Hz
Controller Cabinet Dimensions 208 /480/600 V H x W x D Inches (mm) 60 Hz
Controller Weight Lbs. (kg)
Controller Dissipation (Worst Case) %
Airflow m3/min.
kW
1S 2S 3S
20 40 60
25 50 75
35.43 x 23.62 x 27.56 (900 x 600 x 700) 35.43 x 23.62 x 27.56 (900 x 600 x 700) 35.43 x 23.62 x 27.56 (900 x 600 x 700)
551 (250) 727 (330) 881 (400)
1.8 1.8 1.8
0.5 0.9 1.4
2 2 2
2M 3M 1L
140 200 300
175 250 350
84.84 x 31.50 x 31.69 (2155 x 800 x 805) 84.84 x 31.50 x 31.69 (2155 x 800 x 805) 84.84 x 31.50 x 31.69 (2155 x 800 x 805)
1674 (760) 2070 (940) 1542 (700)
1.8 1.8 0.8
3.2 4.5 2.8
4 6 6
2K 2L 3L
400 500 750
500 650 1000
84.84 x 55.12 x 31.69 (2155 x 1400 x 805) 84.84 x 55.12 x 31.69 (2155 x 1400 x 805) 84.84 x 63.00 x 31.69 (2155 x 1600 x 805)
1982 (900) 2093 (950) 2423 (1100)
0.8 0.8 0.8
4.0 5.2 8.0
12 12 18
4L 5L 6L
1000 1250 1500
1250 1500 2000
84.84 x 78.74 x 31.69 (2155 x 2000 x 805) 84.84 x 78.74 x 31.69 (2155 x 2000 x 805) 84.84 x 94.49 x 31.69 (2155 x 2400 x 805)
2753 (1250) 3084 (1400) 3634 (1650)
0.8 0.8 0.8
10.0 12.0 16.0
24 30 36
208 V models are available in 25 – 250 kVA only.
Table 10-23. SRT Transformer Cabinet Dimensions Transformer Cabinet Dimensions H x W x D Inches (mm)
Transformer Weight Lbs. (kg)
1S 2S 3S
In Controller Cabinet In Controller Cabinet In Controller Cabinet
2M 3M 1L
Inverter Frame Size
10
Transformer Dissipation (Worst Case) %
kW
— — —
— — —
— — —
In Controller Cabinet In Controller Cabinet 35.43 x 32.48 x 27.95 (900 x 825 x 710)
— — 1211 (550)
— — <1.0
— — 3.0
2K 2L 3L
39.37 x 35.43 x 35.43 (1000 x 900 x 900) 39.37 x 39.37 x 37.40 (1000 x 1000 x 950) 43.30 x 39.37 x 37.40 (1100 x 1000 x 950)
1762 (800) 1982 (900) 2423 (1100)
<1.0 <1.0 <1.0
4.0 5.0 6.0
4L 5L 6L
51.18 x 55.12 x 47.24 (1300 x 1400 x 1200) 51.18 x 55.12 x 47.24 (1300 x 1400 x 1200) 55.12 x 59.06 x 47.24 (1400 x 1500 x 1200)
3084 (1400) 3744 (1700) 4405 (2000)
<1.0 <1.0 <1.0
7.0 8.0 9.0
Nominal dimensions and weights. Consult factory for precise values.
Table 10-24. 30% Correction Model Catalog Numbering System
Table 10-25. SRTS — SEMI F47 Compliant Version 40% Correction Model Catalog Numbering System
SRT
SRTS
kVA Rating 25 50 75 175 250 350
500 650 1000 1250 1500 2000
Keypad Voltage 208 480 600
Frequency A = 60 Hz B = 50 Hz
kVA Rating
K = Yes Blank = No
17 33 50 110 175 250
Bypass A = No B = Yes
3-phase, 3-wire. Keypad is standard on 175 kVA and larger.
350 425 650 900 1100 1300
Keypad Voltage 208 480 600
Frequency A = 60 Hz B = 50 Hz
K = Yes Blank = No
Bypass A = No B = Yes
3-phase, 3-wire. Keypad is standard on 110 kVA and larger.
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-29 Power Conditioning Products July 2007
Electronic Voltage Regulator
Electronic Voltage Regulator
The IEEE defines voltage regulation as overvoltage or undervoltage. Voltage regulation events last from a few minutes to many hours with voltage varying by +/- 20%. Long-term regulation problems differ from short duration sags and dips, which are much deeper voltage drops.
The Solution
Electronic Voltage Regulator (EVR) Tap Changer
Product Description Electronic Voltage Regulator The Cutler-Hammer Electronic Voltage Regulator (EVR) is the ideal solution for keeping your facility and equipment up and running during brownouts, undervoltage conditions and other power problems. The EVR can significantly reduce the costs of equipment damage and downtime when these situations occur. The state-ofthe-art design provides rapid response time, high efficiency, high inrush current capability, and operating advantages exclusive to Eaton.
Prior to installing an expensive solution, Eaton encourages customers to monitor incoming voltage to determine if voltage regulation is a problem. The local utility may also be able to provide information on voltage expected at the facility. Using a meter, it can quickly be determined if a voltage regulation problem or brownout condition exists. The appropriate solution would be an Electronic Voltage Regulator (EVR). EVRs can be installed at the service entrance, branch panel or at critical loads
Features and Benefits ■
■ ■ ■
■
■ ■
Coordinated with standard thermalmagnetic breakers to allow motor starts. Optional 100 kA per phase surge protection. Input frequency range operation from 57 – 63 Hz. Not affected by load power factor. Can operate effectively in low-load applications due to “unique leakage reactance” technology. Failsafe bypass circuit, isolation transformer and overtemperature protection. Less than 1% THD. Monitoring panel displays rms metering, output voltage and current, kVA, under- and overvoltage, phase rotation, phase loss, first and second stage temperature alarm, shut-off, EPO tripped and eight optional external ports.
The Cutler-Hammer Electronic Voltage Regulator is a solid-state tap changing power conditioner designed to protect against brownouts and long duration voltage regulation problems. Table 10-26. EVR Specification (10 to 1250 kVA) Feature
Description
Technology
Electronic Tap Changer
Input Voltages
240 – 600 Vac; 3-phase (3-wire)
The EVR maintains a tightly regulated output voltage by automatically activating the appropriate transformer tap through a silicone controlled rectifier (SCR). Tap changer response time is initiated at one cycle, ensuring rapid and precise regulation. Switching at zero current enables noise reduction during tap transitions.
Input Voltage Range
+ 10/-26%
Brownouts
Noise Attenuation Common Mode Normal Mode
In the United States, most facilities have sufficient voltage regulation. However, in some U.S. locations and many developing countries, regulation problems occur because of overstressed utility distribution systems. In some cases, due to the excessive demand on the utility system, voltage may be below 10% of nominal (-10%) during the day. This condition is called a voltage regulation or brownout. Customers may notice dim lights and reduced power. During the evening, voltage may rise above 10% of nominal (+10%) because large facilities and loads are shut down. This shutdown reduces the power demand on the grid and results in a voltage increase.
CA08101001E
Output Voltage Range
± 3% typical
Response Time
1 cycle, zero current switching
Frequency
60 Hz standard (other frequencies available)
Efficiency
96% at full load, 98.5% at light loads
Minimum Load
None
Inrush Current Capabilities
1000% for one cycle; 200% for 10 seconds; or as limited by upstream overcurrent protection – 120 dB at 100 kHz – 40 dB at 100 kHz
Monitoring (Option)
Refer to “Features and Benefits” for details
Bypass Panel
Yes
Surge Protection Device (Option)
100 kA per phase
Operating Temperature
0 to +50°C
Altitude
Up to 7,000 ft. (2,134 m)
Standard Warranty
12/18 months
Extended Warranty (Startup Service)
12/18 months factory on-site warranty
For more information visit: www.eaton.com
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Conditioning Products
10-30
July 2007
Electronic Voltage Regulator
Product Selection Table 10-27. EVR Catalog Numbering System
EVR EVR Dimensions (Without Monitoring Option) kVA
10
Weight in Pounds (kg)
BTUs/HR
I/O Regulator (Input/Output Regulator)
Dimensions (H" x W" x D")
Code
Option
Input Voltage Range
Output Voltage Range
S P
Standard Premium
+10/-26% +8/-10%
+/-3% +/-1.5%
10 15 20 30
400 (182) 400 (182) 450 (204) 500 (227)
2040 2040 3050 4080
32.00 x 26.50 x 17.00 32.00 x 26.50 x 17.00 32.00 x 26.50 x 17.00 32.00 x 26.50 x 17.00
50 75 100 150
700 (318) 850 (386) 1000 (454) 1100 (499)
6800 10,200 13,600 17,000
40.50 x 31.50 x 22.00 40.50 x 31.50 x 22.00 66.00 x 50.50 x 32.00 66.00 x 50.50 x 32.00
200 250 300 400
2000 (908) 2450 (1112) 2900 (1317) 3900 (1771)
27,200 34,000 40,800 50,700
66.00 x 50.50 x 32.00 66.00 x 50.50 x 32.00 66.00 x 50.50 x 32.00 73.00 x 67.00 x 35.50
500 600 750 875
4250 (1930) 6500 (2951) 7500 (3405) 8500 (3859)
60,600 70,400 80,800 90,600
73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50
1000 1250
9500 (4313) 99,600 10,500 (4767) 105,000
Monitoring Option X = No M = Monitoring Surge Protection X = No S = Yes Frequency
73.00 x 100.00 x 35.50 73.00 x 100.00 x 35.50
A = 60 Hz B = 50 Hz
EVR Dimensions (With Monitoring Option) kVA
BTUs/HR
Dimensions (H" x W" x D")
Output Voltage Code (Delta Input: L, L, L, N, G)
10 15 20 30
440 (200) 440 (200) 500 (227) 550 (250)
2040 2040 3050 4080
73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50
50 75 100 150
770 (350) 940 (427) 1100 (499) 1250 (568)
6800 10,200 13,600 17,000
73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50
Input Voltage Code (Delta Input: L, L, L, G)
200 250 300 400
2200 (999) 2750 (1249) 3200 (1453) 4300 (1952)
27,200 34,000 40,800 50,700
73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 34.00 x 35.50 73.00 x 67.00 x 35.50
240D = 240 400D = 400 480D = 480 600D = 600
500 600 750 875
4350 (1975) 7150 (3246) 8250 (3746) 9350 (4250)
60,600 70,400 80,800 90,600
73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50 73.00 x 67.00 x 35.50
1000 1250
Weight in Pounds (kg)
10,450 (4744) 99,600 11,550 (5244) 105,000
73.00 x 100.00 x 35.50 73.00 x 100.00 x 35.50
208Y = 120/208 400Y = 230/400 480Y = 277/480 600Y = 347/600
Examples: Catalog Number: EVR0075480D480YAXXS – 75 kVA EVR, 480 V in, 277/480 V out, 60 Hz, no options Extended Description: EVR-75-480D-480Y/277-AXXS Catalog Number: EVR0500208D208YASMP – 500 kVA EVR, 208 V in, 120/208 V out, 60 Hz, with: Surge, Monitoring and Premium Regulation options Extended Description: EVR-500-208D-208Y/120-ASMP
For dimensions in mm, multiply by 25.4. Dimensions listed are for 208 V in model. Dimensions for 480 V in model are: 100 kVA – 40.5"H x 31.5"W x 22.0"D, 100 kVA – 51.5"H x 40.5"W x 26.5"D.
Note: All weights are approximate. Monitor option includes main input circuit breaker. Note: Refer to PAD for pricing and availability.
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-31 Power Factor Capacitors and Harmonic Filters July 2007
Power Factor Correction Capacitors
Power Factor Correction Capacitors
When capacity becomes a problem, the choice of a solution will be dependent upon the size of the increase needed. Like all power quality solutions, there are many factors that need to be considered when determining which solution will be best to solve your power factor problem.
Harmonic Filtering As the world becomes more dependent on electric and electronic equipment, the likelihood that the negative impact
of harmonic distortion increases dramatically. The efficiency and productivity gains from these increasingly sophisticated pieces of equipment have a negative side effect…increased harmonic distortion in the power lines. The difficult thing about harmonic distortion is determining the cause. Once this has been determined, the solution can be easy. Passive and active harmonic filtering equipment will mitigate specific harmonic issues, and correct poor power factor as well.
Product Selection Table 10-28. Capacitor Cell Chart Voltage
kvar
Dimensions in Inches (mm) D
Capacitor Cell With M12 Threaded Mounting Bolt, Washer, Nut
Product Description Eaton introduces Cutler-Hammer power factor correction capacitor banks and harmonic filters. Power factor correction capacitors and harmonic filters are an essential part of modern electric power systems. Power factor correction capacitors are the simplest and most economical means of increasing the capacity of any power system, minimizing energy losses and correcting load power factor. In addition, power factor penalties can be reduced and power quality can be greatly enhanced. There are several reasons to correct poor power factor. The first is to reduce or eliminate a power factor penalty charged by the utility. Another reason is that your existing transformer is, or shortly will be, at full capacity and installing power factor correction capacitors can be a very cost-effective solution to installing a brand new service. Depending on the amount of power factor correction (kvar that needs to be injected into the electrical system to improve the power factor) and the dynamic nature of the load, a fixed or switched capacitor bank may be the best solution.
CA08101001E
H
Weight in Lbs. (kg)
Part Number
240 240 240
1.5 2 2.5
3.1 (79.5) 3.1 (79.5) 3.1 (79.5)
7.9 (200.0) 9.4 (238.0 9.4 (238.0)
1.1 (0.5) 1.3 (0.6) 1.3 (0.6)
643PCRMA 8B43PCRMA 1043PCRMA
240 240 240
3 4 5
3.5 (89.5) 3.1 (79.5) 3.5 (89.5)
9.4 (238.0) 7.9 (200.0) 12.3 (313.0)
1.8 (0.8) 1.1 (0.5) 2.6 (1.2)
12X43PCRMA 423PCRMA 2043PCRMA
240 240 240
6.3 7.5 8.3
3.1 (79.5) 3.1 (79.5) 3.5 (89.5)
9.4 (238.0) 9.4 (238.0) 9.4 (238.0)
1.3 (0.6) 1.3 (0.6) 1.8 (0.8)
6B23PCRMA 7X23PCRMA 8B23PCRMA
240 240 240
10 12.5 15
3.5 (89.5) 3.5 (89.5) 3.5 (89.5)
9.4 (238.0) 12.3 (313.0) 12.3 (313.0)
1.3 (0.6) 2.6 (1.2) 2.6 (1.2)
1023PCRMA 12X23PCRMA 1523PCRMA
240 240 480
16.7 17.5 1.5
3.5 (89.5) 3.5 (89.5) 2.1 (53.0)
15.3 (388.0) 15.3 (388.0) 5.0 (125.8)
3.3 (1.5) 3.3 (1.5) 0.7 (0.3)
16S23PCRMA 17X23PCRMA 1X43PCRMA
480 480 480
2 2.5 3
2.5 (63.5) 2.5 (63.5) 2.5 (63.5)
5.5 (140.8) 5.5 (140.8) 5.5 (140.8)
0.9 (0.4) 0.9 (0.4) 0.9 (0.4)
243PCRMA 2X43PCRMA 343PCRMA
480 480 480
4 5 6
2.5 (63.5) 2.5 (63.5) 3.1 (79.5)
6.5 (165.8) 6.5 (165.8) 7.9 (200.0)
0.9 (0.4) 0.9 (0.4) 1.1 (0.5)
443PCRMA 543PCRMA 643PCRMA
480 480 480
7.5 8.3 9
3.1 (79.5) 3.1 (79.5) 3.1 (79.5)
7.9 (200.0) 9.4 (238.0) 9.4 (238.0)
1.1 (0.5) 1.3 (0.6) 1.3 (0.6)
7X43PCRMA 8B43PCRMA 943PCRMA
480 480 480
10 12.5 15
3.1 (79.5) 3.5 (89.5) 3.5 (89.5)
9.4 (238.0) 9.4 (238.0) 9.4 (238.0)
1.3 (0.6) 1.8 (0.8) 1.8 (0.8)
1043PCRMA 12X43PCRMA 1543PCRMA
480 480 480
18 20 25
3.5 (89.5) 3.5 (89.5) 3.5 (89.5)
12.3 (313.0) 12.3 (313.0) 12.3 (313.0)
2.6 (1.2) 2.6 (1.2) 2.6 (1.2)
1843PCRMA 2043PCRMA 2543PCRMA
480 600 600
30 5 7.5
3.5 (89.5) 3.1 (79.5) 3.1 (79.5)
15.3 (388.0) 9.4 (238.0) 9.4 (238.0)
3.3 (1.5) 1.3 (0.6) 1.3 (0.6)
3043PCRMA 563PCRMA 7X63PCRMA
600 600 600
10 12.5 15
3.1 (79.5) 3.5 (89.5) 3.5 (89.5)
9.4 (238.0) 9.4 (238.0) 12.3 (313.0)
1.3 (0.6) 1.8 (0.8) 2.6 (1.2)
1063PCRMA 12X63PCRMA 1563PCRMA
600 600
17.5 20
3.5 (89.5) 3.5 (89.5)
12.3 (313.0) 15.3 (388.0)
2.6 (1.2) 3.3 (1.5)
2063PCRMA 2563PCRMA
Note: Kvar rating standard. NEMA kvar tolerance is +15% to 0%. Part number shown is for 3-phase units. Up to 5 kvar at 480 V — fast-on terminals are standard. Above 5 kvar at 480 V (and on all other voltages) — sigut terminals are standard.
For more information visit: www.eaton.com
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters
10-32
July 2007
Power Factor Correction Capacitors Table 10-29. Harmonic Rated Capacitor Cell Chart Voltage
kvar
D
Dimensions in Inches (mm) H
Weight in Lbs. (kg)
Part Number
240 480 480
12.5 15.0 25.0
3.5 (89.5) 3.5 (89.5) 3.5 (89.5)
15.3 (388.0) 12.3 (313.0) 15.3 (388.0)
3.3 (1.5) 2.6 (1.2) 3.3 (1.5)
12X23PHRMA 1543PHRMA 2543PHRMA
600 600 600
12.3 14.7 16.7
3.5 (89.5) 3.5 (89.5) 3.5 (89.5)
12.3 (313.0) 15.3 (388.0) 15.3 (388.0)
2.6 (1.2) 3.3 (1.5) 3.3 (1.5)
12A63PHRMA 14S63PHRMA 16S63PHRMA
Technical Data and Specifications Dimensions
10
Figure 10-19. Capacitor Cell Dimensions
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-33 Power Factor Capacitors and Harmonic Filters July 2007
UNIPUMP
UNIPUMP Power Factor Correction Capacitors
Capacitor Cells Terminals: Insulated finger-safe terminals rated for 3 kVAC withstand. Rated for 30 kV BIL. ■ Dielectric fill: Dry-type cells utilize soft organic polymer resin — Resinol. ❑ Eliminates potential for corona / partial discharge / electrochemical oxidation. ❑ Excellent heat dissipation ❑ Flash point: +444°F (+229°C) ❑ Fire point: +840°F (+449°C) ■
■
■
Design: Self-healing metallized high crystalline polypropylene with ramp metallization film. Total losses less than .45 watt per kvar. (Dielectric losses less than .2 watt per kvar.) ■ Ramp metallization: Provides thicker film at higher current density areas, allowing for reduced internal losses, lower operating temperatures and longer life expectancy. ■
UNIPUMP
Product Description
Product Selection
Non-fused capacitors for outdoor irrigation and oil field installations.
Table 10-30. UNIPUMP Selection Chart
■ ■ ■ ■ ■ ■ ■
Designed expressly for outdoor pumping applications. Pole or wall mounting. Small, light-weight enclosure for easy installation. SO-WA type flexible cable facilitates installation (4-conductor). Gland-type weatherproof bushings. Strong outer case. UL and CSA listed.
Applications Outdoor irrigation and oil and gas field pumping.
Features and Specifications Configuration ■
Outer case: Heavy, No. 14 gauge steel finished with durable baked-on enamel. Integral strap mounting bracket with keyhole at top for pole or wall installation. No knockouts.
CA08101001E
kvar
Rated Current
■ ■ ■
Also prevents chain reaction breakdown by limiting propagation of film vaporization. Pressure sensitive interrupter: Builtin, three-phase pop-up interrupter design. UL recognized. Removes capacitor from line before internal pressure can cause case rupture. Bulged capacitor cell top provides easy visual indication of interrupter operation. Ceramic discharge resistors: Reduce residual voltage to less than 50 volts within one minute of de-energization. Selected for 20-year nominal life. Exceeds NEC requirements. Capacitor operating temperature: -40°F (-40°C) to +115°F (+46°C). Case: Weatherproof aluminum housing. Warranty: The longest in the industry — five full years of warranty on capacitor cells.
Case Size
Cable Size
Shipping Weight in Lbs. (kg)
Catalog Number
240 Vac 2 2.5 3
4.8 6.0 7.2
AA AA AA
14.0 14.0 14.0
10.0 (4.7) 10.0 (4.7) 10.0 (4.7)
223JMR 2X23JMR 323JMR
4 5 6 7.5
9.6 12.0 14.4 18.0
AA AA BB BB
14.0 14.0 12.0 12.0
11.0 (4.8) 11.0 (4.8) 15.0 (6.6) 15.0 (6.6)
423JMR 523JMR 623JMR 7X23JMR
2 2.5 3
2.4 3.0 3.6
AA AA AA
14.0 14.0 14.0
10.4 (4.7) 10.4 (4.7) 10.4 (4.7)
243JMR 2X43JMR 343JMR
4 5 6
4.8 6.0 7.2
AA AA AA
14.0 14.0 14.0
10.4 (4.7) 10.4 (4.7) 10.6 (4.8)
443JMR 543JMR 643JMR
7.5 10 12.5
9.0 12.0 15.0
AA AA BB
14.0 14.0 12.0
10.6 (4.8) 10.8 (4.9) 15.0 (6.8)
7X43JMR 1043JMR 12X43JMR
15 17.5 20 25
18.0 21.0 24.0 30.0
BB BB BB BB
12.0 8.0 8.0 8.0
15.0 (6.8) 15.8 (7.2) 16.8 (7.7) 16.8 (7.7)
1543JMR 17X43JMR 2043JMR 2543JMR
5 6 7.5
4.9 5.9 7.4
AA AA AA
14.0 14.0 14.0
10.8 (4.9) 10.8 (4.9) 10.8 (4.9)
563JMR 663JMR 7X63JMR
10 12.5 15
9.8 12.3 14.7
AA AA BB
14.0 12.0 12.0
10.8 (4.9) 15.0 (6.8) 15.8 (7.2)
1063JMR 12X63JMR 1563JMR
17.5 20
17.2 19.6
BB BB
8.0 8.0
16.8 (7.7) 16.8 (7.7)
17X63JMR 2063JMR
480 Vac
600 Vac
For more information visit: www.eaton.com
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters
10-34
July 2007
UNIPUMP
Technical Data and Specifications Dimensions Table 10-31. UNIPUMP Dimension Chart Size Code
Dimensions in Inches (mm) A
B
C
D
AA
11.0 (279.7)
14.2 (360.9)
12.6 (320.0)
13.2 (335.5)
BB
14.0 (354.5)
17.1 (435.6)
15.5 (394.7)
16.1 (410.2)
10
Figure 10-20. UNIPUMP Dimensions
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-35 Power Factor Capacitors and Harmonic Filters July 2007
UNIPAK
UNIPAK
■ ■ ■ ■ ■ ■ ■
Wall (up to 180 kvar) and floor-mounted units available. Fuse protection standard. Blown-fuse indicating lights standard. Quick lead-times. Harmonic filters available. Slim profile allows reduced footprint, conserving valuable floor space. New capacitor configuration leads to cooler operating conditions, extending capacitor life.
■
Options: ❑ No fuses ❑ Fused, no indicating lights ❑ Air filters for units 200 kvar and above
Standards and Certifications ■
UL and CSA listed.
Features and Specifications Configuration Outer case: Heavy, No. 14 gauge steel finished with durable baked-on enamel. Wall mounting flanges and floor mounting feet. Elimination of knockouts permits indoor/outdoor use. Manufactured to NEMA requirements 1, 3R and 12. ■ Elevated floor mounting feet allow access for easy maintenance.
UNIPAK with Optional Air Filter
UNIPAK Filter — Harmonic Filtering
■
UNIPAK
Capacitor Cells ■
■
Note: NEMA 12 up to 180 kvar only.
Cover: “L” shaped gasketed cover with multiple fasteners provides front opening for ease of installation and service. ■ Ground terminal: Furnished inside case. ■ Power terminal lugs: Large size provided for easy connection. ■ Fusing: ❑ Size Code A1: Three midget-type fuses with 100,000 ampere interrupting capacity ❑ Size Code A2 and larger: Three slotted-blade type fuses with 200,000 ampere interrupting capacity; Fuses mounted on stand-off bushings or fuse blocks; Solderless connectors for easy hookup of incoming line conductors ❑ Fuse indicating lights: Red, neon blown-fuse indicating lights are protected by transparent weatherproof guard ■
UNIPAK Interior
Features, Benefits and Functions Five-year warranty on capacitor cells. Designed for heavy-duty applications. ■ Twenty-year life design. ■ Indoor/outdoor service. ■ ■
CA08101001E
For more information visit: www.eaton.com
■
■
■
Terminals: Insulated finger-safe terminals rated for 3 kVAC withstand. Rated for 30 kV BIL. Dielectric fill: Dry-type cells utilize soft organic polymer resin — Resinol. ❑ Eliminates potential for corona / partial discharge / electrochemical oxidation. ❑ Excellent heat dissipation ❑ Flash point: +444°F (+229°C) ❑ Fire point: +840°F (+449°C) Design: Self-healing metallized high crystalline polypropylene with ramp metallization film. Total losses less than .45 watt per kvar. (Dielectric losses less than .2 watt per kvar.) Ramp metallization: Provides thicker film at higher current density areas, allowing for reduced internal losses, lower operating temperatures and longer life expectancy. Also prevents chain reaction breakdown by limiting propagation of film vaporization. Pressure sensitive interrupter: Builtin, three-phase pop-up interrupter design. UL recognized. Removes capacitor from line before internal pressure can cause case rupture. Bulged capacitor cell top provides easy visual indication of interrupter operation.
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters
10-36
July 2007
UNIPAK Ceramic discharge resistors: Reduce residual voltage to less than 50 volts within one minute of de-energization. Selected for 20-year nominal life. Exceeds NEC requirements. ■ Capacitor operating temperature: -40°F (-40°C) to +115°F (+46°C). ■ Case: Weatherproof aluminum housing. ■ Warranty: The longest in the industry — five full years of warranty on capacitor cells. ■
UNIPAK Filter — Harmonic Filtering Harmonic filter systems for low voltage, heavy-duty applications. ■ ■
■
Harmonic Rated Capacitor Cells Standard voltage rated capacitor cells designed for higher dielectric strength and with added ability to withstand stress caused by dv/dt voltage transients caused by harmonics. ■ Better suited for harmonic applications than higher voltage rated cells. ■
10
UNIPAK with Harmonic Rated Capacitor Cells Standard capacitor systems utilizing harmonic rated capacitor cells. ■ For use in moderate harmonic environments where engineering supervision allows in place of harmonic filter designs. ■ Provides future conversion capability into a harmonic filter design due to facility growth or increased non-linear load levels. ■
■ ■ ■ ■
Reduce harmonics and correct power factor. Tuned for maximum efficiency in reducing harmonic currents associated with non-linear load environments (such as VFDs). Two-enclosure design isolates capacitors from high-temperature operating reactors, and allows for flexible installation. Twenty-year life design. Five-year cell warranty / one-year reactor warranty. Three-phase cell capacitor construction. Three-phase interrupter system. UL and CSA listed.
Construction: 100% copper windings for cool operating temperatures; designed operating temperature rise less than 80ºC. Open frame construction with 220ºC insulation system. ■ Thermal sensors: One per phase, self-resetting thermistors provide reactor over-temperature protection and indication. ■ Reactor indicating light: Thermal overload indicating light activates when reactor temperature reaches 180ºC. ■ Warranty: One-year replacement of reactors. ■
Applications Designed for power factor correction in plants experiencing harmonics problems due to high amounts of non-linear loads.
Reactors Tuning: Tuned to 4.7 harmonic order. ■ Detuning: Reactor designs can be detuned upon request (4.2nd, 6.7th for example) to protect capacitors against alternate harmonics. ■
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-37 Power Factor Capacitors and Harmonic Filters July 2007
UNIPAK
Product Selection UNIPAK Low Voltage Fixed Capacitor Banks Table 10-32. 240 Vac UNIPAK Selection Chart kvar
Rated Current
Table 10-33. 480 Vac UNIPAK Selection Chart
Enclosure Shipping Weight in Lbs. (kg)
Part Number
kvar
Enclosure
Rated Current
Shipping Weight in Lbs. (kg)
Part Number
1 1.5 2
2.4 3.6 4.8
A1 A1 A1
18 (8) 18 (8) 19 (9)
123PMURF 1X23PMURF 223PMURF
1.5 2 2.5
A1 A1 A1
1.8 2.4 3
17 (8) 18 (8) 18 (8)
1X43PMURF 243PMURF 2X43PMURF
2.5 3 4
6 7.2 9.6
A1 A1 A1
19 (9) 19 (9) 20 (9)
2X23PMURF 323PMURF 423PMURF
3 4 5
A1 A1 A1
3.6 4.8 6
19 (9) 19 (9) 19 (9)
343PMURF 443PMURF 543PMURF
5 6 7.5
12 14.4 18
A2 A2 A2
29 (13) 29 (13) 30 (14)
523PMURF 623PMURF 7X23PMURF
6 7.5 8
A1 A1 A1
7.2 9 9.6
19 (9) 20 (9) 20 (9)
643PMURF 7X43PMURF 843PMURF
8 10 12.5
19.2 24 30
A2 A2 A2
31 (14) 31 (14) 32 (14)
823PMURF 1023PMURF 12X23PMURF
9 10 12.5
A1 A1 A2
10.8 12 15
20 (9) 20 (9) 29 (13)
943PMURF 1043PMURF 12X43PMURF
15 17.5 20
36 42 48
A2 B1 B1
33 (15) 44 (20) 45 (20)
1523PMURF 17X23PMURF 2023PMURF
15 17.5 20
A2 A2 A2
18 21 24
29 (13) 30 (14) 31 (14)
1543PMURF 17X43PMURF 2043PMURF
22.5 25 30
54 60 72
B1 B1 B1
46 (21) 46 (21) 47 (21)
22X23PMURF 2523PMURF 3023PMURF
22.5 25 27.5
B1 A2 B1
27 30 33
44 (20) 32 (15) 44 (20)
22X43PMURF 2543PMURF 27X43PMURF
32.5 35 40
78 84 96
B1 B1 C1
47 (22) 48 (22) 64 (29)
32X23PMURF 3523PMURF 4023PMURF
30 32.5 35
B1 B1 B1
36 39 42
44 (20) 45 (20) 45 (20)
3043PMURF 32X43PMURF 3543PMURF
42.5 45 50
102 108 120
C1 C1 C1
65 (30) 66 (30) 68 (31)
42X23PMURF 4523PMURF 5023PMURF
37.5 40 42.5
B1 B1 B1
45 48 51
46 (21) 46 (21) 47 (21)
37X43PMURF 4043PMURF 42X43PMURF
60 70 75
144 168 180
C1 C2 C2
69 (31) 99 (45) 100 (46)
6023PMURF 7023PMURF 7523PMURF
45 50 55
B1 B1 B1
54 60 66
47 (22) 48 (22) 48 (22)
4543PMURF 5043PMURF 5543PMURF
80 90 100
192 216 240
C2 C2 C2
101 (46) 103 (47) 104 (47)
8023PMURF 9023PMURF 10023PMURF
60 65 70
B1 C1 C1
72 78 84
48 (22) 64 (29) 65 (30)
6043PMURF 6543PMURF 7043PMURF
120 140 150
288 336 360
D1 D1 D1
133 (60) 137 (62) 140 (64)
12023PMURF 14023PMURF 15023PMURF
75 80 85
C1 C1 C1
90 96 102
65 (30) 66 (30) 68 (31)
7543PMURF 8043PMURF 8543PMURF
160 180 200
384 432 480
E1 E1 E1
175 (80) 182 (83) 189 (86)
16023PMURF 18023PMURF 20023PMURF
90 100 120
C1 C1 C1
108 120 144
68 (31) 69 (31) 69 (31)
9043PMURF 10043PMURF 12043PMURF
125 140 150
C2 C2 C2
150 168 180
99 (45) 100 (46) 101 (46)
12543PMURF 14043PMURF 15043PMURF
160 180 200
C2 C2 D1
192 216 240
103 (47) 104 (47) 137 (62)
16043PMURF 18043PMURF 20043PMURF
225 250 300
D1 E1 E1
270 300 360
140 (64) 170 (77) 175 (80)
22543PMURF 25043PMURF 30043PMURF
350 400
E1 E1
420 480
182 (83) 189 (86)
35043PMURF 40043PMURF
Notes:
Multiply the 240 Vac kvar rating by 0.75 to calculate the kvar value at 208 Vac. ■ Fused with blown-fuse indication available standard. Non-fused and no lights also available — please consult the factory. ■ Other ratings available, consult factory. ■ For dimensional information, refer to Page 10-40. ■
Part Numbers: ■
Notes:
■
■
PMURF – 3 Fuses + 3 Lights. PMUR3 – 3 Fuses + No Lights. ■ PMURN – Non-Fused.
CA08101001E
Fused with blown-fuse indication available standard. Non-fused and no lights also available — please consult the factory. ■ Other ratings available, consult factory. ■ For dimensional information, refer to Page 10-40. ■
For more information visit: www.eaton.com
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters
10-38
July 2007
UNIPAK
UNIPAK Low Voltage Fixed Capacitor Banks (Continued)
UNIPAK — with Harmonic Cells
Table 10-34. 600 Vac UNIPAK Selection Chart
Table 10-35. Low Voltage Fixed Capacitor Systems with Harmonic Cells
kvar
Enclosure
Rated Current
Shipping Weight in Lbs. (kg)
Part Number
5 7.5 10
A1 A1 A1
4.9 7.4 9.8
19 (9) 19 (9) 20 (9)
563PMURF 7X63PMURF 1063PMURF
12.5 15 17.5
A1 A2 A2
12.3 14.7 17.2
20 (9) 29 (13) 29 (13)
12X63PMURF 1563PMURF 17X63PMURF
20 22.5 25
A2 B1 A2
19.6 22.1 24.5
30 (14) 44 (20) 31 (14)
2063PMURF 22X63PMURF 2563PMURF
27.5 30 32.5
B1 B1 B1
27.0 29.4 31.9
44 (20) 45 (20) 45 (20)
27X63PMURF 3063PMURF 32X63PMURF
35 37.5 40
B1 B1 B1
34.3 36.8 39.2
46 (21) 46 (21) 47 (21)
3563PMURF 37X63PMURF 4063PMURF
42.5 45 50
B1 B1 B1
41.7 44.1 49.0
47 (22) 48 (22) 48 (22)
42X63PMURF 4563PMURF 5063PMURF
55 60 65
C1 C1 C1
53.9 58.8 63.7
64 (29) 64 (29) 65 (30)
5563PMURF 6063PMURF 6563PMURF
70 75 80
C1 C1 C1
68.6 73.5 78.4
65 (30) 66 (30) 68 (31)
7063PMURF 7563PMURF 8063PMURF
85 90 100
C1 C1 C1
83.3 88.2 98.0
68 (31) 69 (31) 69 (31)
8563PMURF 9063PMURF 10063PMURF
120 125 140
C2 C2 C2
117.6 122.5 137.2
99 (45) 100 (46) 101 (46)
12063PMURF 12563PMURF 14063PMURF
150 160 180
C2 D1 D1
147.0 156.8 176.4
103 (47) 135 (61) 137 (62)
15063PMURF 16063PMURF 18063PMURF
200 225 250
D1 D1 E1
196.0 220.5 245.0
140 (64) 143 (65) 170 (77)
20063PMURF 22563PMURF 25063PMURF
300 350 400
E1 E1 E1
294.0 343.0 392.0
175 (80) 182 (83) 189 (86)
30063PMURF 35063PMURF 40063PMURF
10
kvar
Rated Current
Case Size
Shipping Weight in Lbs. (kg)
Fused Catalog Number
240 V 15 25 30
36 60 72
B1 B1 C1
38.4 (17) 38.4 (17) 55.2 (25)
1523HURF 2523HURF 3023HURF
50 60 75
120 144 180
C1 C2 C2
57.6 (26) 100.8 (46) 104.4 (47)
5023HURF 6023HURF 7523HURF
100 125
240 300
D1 E1
136.8 (62) 189.6 (86)
10023HURF 12523HURF
15 25 30
18 30 36
A2 B1 B1
25.2 (11) 37.2 (17) 38.4 (17)
1543HURF 2543HURF 3043HURF
50 60 75
60 72 90
B1 C1 C1
39.6 (18) 52.8 (24) 55.2 (25)
5043HURF 6043HURF 7543HURF
100 125 150
120 150 180
C1 C2 C2
57.6 (26) 100.8 (46) 104.4 (47)
10043HURF 12543HURF 15043HURF
200 250 300
240 300 360
D1 E1 E1
136.8 (62) 186.0 (84) 189.6 (86)
20043HURF 25043HURF 30043HURF
480 V
600 V 15 25 30
14.7 24.5 29.4
B1 B1 B1
37.2 (17) 38.4 (17) 39.6 (18)
1563HURF 2563HURF 3063HURF
50 60 75
49 58.8 73.5
C1 C1 C2
55.2 (25) 57.6 (26) 100.8 (46)
5063HURF 6063HURF 7563HURF
100 125 150
98 122.5 147
C2 D1 D1
104.4 (47) 136.8 (62) 136.8 (62)
10063HURF 12563HURF 15063HURF
200 250
196 245
E1 E1
186.0 (84) 189.6 (86)
20063HURF 25063HURF
Notes:
Fused with blown-fuse indication available standard. Non-fused and no lights also available — please consult the factory. ■ Other ratings available, consult factory. ■ For dimensional information, refer to Page 10-40. ■
Part Numbers: PMURF – 3 Fuses + 3 Lights. PMUR3 – 3 Fuses + No Lights. ■ PMURN – Non-Fused. ■ ■
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-39 Power Factor Capacitors and Harmonic Filters July 2007
UNIPAK
UNIPAK Low Voltage Fixed Harmonic Filters Table 10-36. Fixed UNIPAK Harmonic Filters kvar
Rated Current
Case Size
Shipping Weight Lbs.
Reactor Shipping Weight
Combined Shipping Weight
kg
Reactor Cabinet Case Size
Lbs.
Lbs.
kg
kg
Fused Catalog Number
240 V 15 25 30
36 60 72
B1 B1 C1
48.4 48.4 65.2
22.0 22.0 29.6
R R R
90.0 105.0 110.0
40.9 47.7 49.9
138.4 153.4 175.2
62.8 69.6 79.5
15232HMURF 25232HMURF 30232HMURF
50 60 75
120 144 180
C1 C2 C2
67.6 110.8 114.4
30.7 50.3 51.9
R R R
130.0 160.0 185.0
59.0 72.6 84.0
197.6 270.8 299.4
89.7 122.9 135.9
50232HMURF 60232HMURF 75232HMURF
100 125 150
240 300 360
D1 E1 E1
146.8 199.6 220.0
66.6 90.6 99.9
R S S
240.0 280.0 280.0
109.0 127.1 127.1
386.8 479.6 500.0
175.6 217.7 227.0
100232HMURF 125232HMURF 150232HMURF
15 25 30
18 30 36
A2 B1 B1
35.2 47.2 48.4
16.0 21.4 22.0
R R R
90.0 105.0 110.0
40.9 47.7 49.9
125.2 152.2 158.4
56.8 69.1 71.9
15432HMURF 25432HMURF 30432HMURF
50 60 75
60 72 90
B1 C1 C1
49.6 62.8 65.2
22.5 28.5 29.6
R R R
130.0 160.0 185.0
59.0 72.6 84.0
179.6 222.8 250.2
81.5 101.2 113.6
50432HMURF 60432HMURF 75432HMURF
100 125 150
120 150 180
C1 C2 C2
67.6 110.8 114.4
30.7 50.3 51.9
R R S
240.0 280.0 280.0
109.0 127.1 127.1
307.6 390.8 394.4
139.7 177.4 179.1
100432HMURF 125432HMURF 150432HMURF
200 250 300
240 300 360
D1 E1 E1
146.8 196.0 199.6
66.6 89.0 90.6
S T T
330.0 570.0 575.0
149.8 258.8 261.1
476.8 766.0 774.6
216.5 347.8 351.7
200432HMURF 250432HMURF 300432HMURF
480 V
600 V 15 25 30
14.7 24.5 29.4
B1 B1 B1
47.2 48.4 49.6
21.4 22.0 22.5
R R R
90.0 90.0 105.0
40.9 47.7 49.9
137.2 153.4 159.6
62.3 69.6 72.5
15632HMURF 25632HMURF 30632HMURF
50 60 75
49 58.8 73.5
C1 C1 C2
65.2 67.6 110.8
29.6 30.7 50.3
R R R
110.0 130.0 160.0
59.0 72.6 84.0
195.2 227.6 295.8
88.6 103.3 134.3
50632HMURF 60632HMURF 75632HMURF
100 125 150
98 122.5 147
C2 D1 D1
114.4 146.8 146.8
51.9 66.6 66.6
R S S
185.0 240.0 280.0
109.0 127.1 127.1
354.4 426.8 426.8
160.9 193.8 193.8
100632HMURF 125632HMURF 150632HMURF
200 250
196 245
E1 E1
196.0 199.6
89.0 90.6
T T
330.0 570.0
149.8 258.8
526.0 769.6
238.8 349.4
200632HMURF 250632HMURF
Note: Other ratings available, please consult factory.
Technical Data and Specifications
Dimensions
Power Lines from Disconnect Lugs
Fuses
Reactor
Figure 10-22. Reactor Cabinet
Lugs Interconnects (Provided by Customer) í&#x2013;˛ Lugs
Table 10-37. Reactor Cabinet Dimensions Case Size
Width
Depth
R
24.75 (628.7)
20.00 (508.0)
18.13 (460.5)
S
25.00 (635.0)
24.25 (616.0)
20.25 (514.4)
T
31.00 (787.4)
25.00 (635.0)
32.75 (831.9)
Capacitor Bank
Figure 10-21. Filter Schematic with Wiring Interconnects
Dimensions in Inches (mm) Height
Refer to NEC.
CA08101001E
For more information visit: www.eaton.com
10
10-40
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters July 2007
UNIPAK
Low Voltage Fixed Capacitor Banks and Fixed Harmonic Filters â&#x20AC;&#x201D; Dimensions in Inches (mm)
10
Figure 10-23. Case A1, A2
Figure 10-25. Case C1, C2
Figure 10-24. Case B1
Figure 10-26. Case D1, E1 For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-41 Power Factor Capacitors and Harmonic Filters July 2007
UNIPAK Table 10-38. UNIPAK Enclosures Case Size
Dimensions in Inches (mm) A
B
D
E
F
H
L
X1
X2
X3
Y
Z
A1
5.3 (133.5)
8.5 (215.9)
3.5 (88.7)
3.8 (96.8)
10.6 (270.2)
17.3 (439.4)
6.8 (173.9)
2.0 (51.5)
N/A
N/A
7.7 (195.6)
7.2 (181.7)
A2
6.0 (151.2)
8.5 (215.9)
5.6 (141.9)
4.5 (114.6)
13.3 (336.7)
22.3 (567.6)
6.8 (173.9)
2.3 (58.3)
N/A
N/A
7.7 195.6)
7.2 (181.7)
B1
11.1 (280.8)
10.1 (257.3)
5.8 (148.0)
9.6 (244.1)
15.7 (399.0)
25.3 (642.6)
8.5 (215.3)
4.1 (104.4)
4.5 (114.3)
N/A
9.3 (237.0)
8.8 (223.1)
C1
10.6 (270.4)
12.1 (306.8)
7.1 (180.0)
9.1 (231.5)
16.2 (412.5)
26.3 (668.0)
10.4 (264.8)
3.4 (86.9)
1.1 (27.3)
3.6 (92.0)
11.3 (286.5)
10.7 (272.6)
C2
12.0 (304.2)
19.3 (490.7)
16.9 (428.3)
9.5 (240.5)
16.3 (413.0)
36.0 (914.4)
17.7 (448.8)
3.0 (75.3)
1.5 (38.1)
3.8 (95.3)
18.3 (465.3)
18.0 (456.5)
D1
16.8 (426.6)
19.3 (490.7)
16.9 (428.3)
14.6 (370.1)
N/A
36.0 (914.4)
17.7 (448.8)
5.1 (129.1)
2.4 (59.7)
5.0 (127.9)
18.3 (465.3)
N/A
E1
22.3 (566.4)
24.4 (618.7)
16.8 (425.5)
19.5 (494.1)
N/A
36.0 (914.4)
22.7 (576.7)
6.5 (165.1)
4.4 (111.9)
5.0 (127.0)
22.4 (567.9)
N/A
Legend: A = Total depth
H = Total height
B = Total width
L = Width without feet and brackets
D = Height of removable front cover
X = Depth between front and rear mounting holes in inches
E = Depth of feet F = Height of middle mounting hole in wall bracket
Y = Width between floor mounting holes Z = Width between wall bracket mounting holes
CA08101001E
For more information visit: www.eaton.com
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters
10-42
July 2007
AUTOVAR 300
AUTOVAR 300 Automatic Power Factor Correction Capacitor Systems
Applications Service entrance power factor correction installations requiring precise maintenance of target power factor in a very small footprint.
Features and Specifications Configuration ■
■ ■
10
■
■
■
Cabinet: Wall mounting 12 gauge steel with ANSI 61 gray, NEMA 1 (gasketed). Power line interconnect: Rugged, power distribution block connection. Fusing: 200,000 ampere interrupting capacity provided on all three phases of each bank. Blade-type fuses mounted on insulator stand-offs with blown-fuse indicating lights. Blown-fuse lights: Blown-fuse indicating lights for each phase and stage located on the door. Door interlock: Door interlock automatically disengages capacitors. Power continues to be provided to the unit until the disconnect is open. Exhaust fans: Provide ventilation. Dust filtering included.
Controller ■
AUTOVAR 300
Product Description Automatically switched power factor correction systems for low voltage applications. ■ ■
■ ■ ■
Wall-mount design is ideal for minimum space requirements. Programmable to automatically add/ subtract capacitor banks to maintain preset target power factor. Heavy-duty, three-phase capacitor construction. Five-year warranty of cells. UL and CSA listed.
■ ■
■ ■ ■
■ ■
Visual indication of incorrect CT polarity. Digital display of power factor and number of energized banks. Automatic setting of c/k value (sensitivity based on CT ratio and kvar available). Alarm on failed step. Visual indication of insufficient kvar to reach target power factor. Capacitors disabled in steps within 35 milliseconds of main power interruption. Automatic sensing of kvar values per step. Optional communications capability from controller.
For more information visit: www.eaton.com
Optional metering capability: ❑ Voltage ❑ Current (sensed phase only) ❑ Frequency ❑ Active power (kW) ❑ Reactive power (kvar) ❑ Apparent power (kVA) ■ Optional thermostatic control exhaust fans. ■
Contactor Fully rated for capacitor switching up to 60 kvar at 600 V. ■ Integral pre-charge/pre-insertion module standard. The contactor reduces damaging switching transients. This provides safety and durability for the system: ❑ Lessens the chance of disrupting sensitive electronic equipment ❑ Reduced inrush current extends the life of the capacitor cells ■ UL/CSA recognized. ■
Additional Features Optional molded case circuit breaker rated 65 kAIC at 480 V and 600 V. ■ Personnel ground fault interruption provides protection in case of accidental contact with control power and ground. ■ NEMA 3R weatherproofing. ■
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-43 Power Factor Capacitors and Harmonic Filters July 2007
AUTOVAR 300
Product Selection
Dimensions
Table 10-39. Wall-Mounted Switched Capacitor Banks — Low Voltage Applications kvar
Step x kvar
Rated Current Amperes
Case Size
Shipping Weight Lbs. (kg)
Fused Catalog Number
25 50 75
5x5 5 x 10 5 x 15
60 120 180
J J J
217 (98.5) 255 (115.8) 260 (118.0)
25MCSR231 50MCSR231 75MCSR231
100 125
4 x 25 5 x 25
240 300
J J
270 (122.6) 292 (132.6)
100MCSR231 125MCSR231
50 75 100
5 x 10 5 x 15 5 x 20
60 90 120
J J J
200 (90.8) 210 (95.3) 210 (95.3)
50MCSR4313 75MCSR4313 100MCSR4313
125 150 175
5 x 25 5 x 30 5 x 35
150 180 210
J J J
240 (109.0) 240 (109.0) 260 (118.0)
125MCSR4313 150MCSR4313 175MCSR431
200 225 250 300
5 x 40 5 x 45 5 x 50 5 x 60
241 270 300 361
J J J J
270 (122.6) 290 (131.7) 292 (132.6) 310 (140.7)
200MCSR431 225MCSR431 250MCSR431 300MCSR431
50 75 100
5 x 10 5 x 15 5 x 20
48 72 96
J J J
200 (90.8) 210 (95.3) 210 (95.3)
50MCSR6313 75MCSR6313 100MCSR6313
125 150 175
5 x 25 5 x 30 5 x 35
120 144 168
J J J
240 (109.0) 240 (109.0) 260 (118.0)
125MCSR6313 150MCSR6313 175MCSR631
200 225 250 300
5 x 40 5 x 45 5 x 50 5 x 60
192 216 240 288
J J J J
270 (122.6) 290 (131.7) 292 (132.6) 310 (140.7)
200MCSR631 225MCSR631 250MCSR631 300MCSR631
Enclosure J — Dimensions in Inches (mm)
240 Volt On/Off Switch Power Factor Controller
480 Volt
Keylock Handle
Blown Fuse Lights
600 Volt 29.88 (759.0) 36.00 (914.4)
Figure 10-27. Front View of Enclosure J
0.63 (16.0)
Note: Other ratings available, please consult factory.
Table 10-40. Options Description
Option Code
Current transformer — Multi-tap, split core current transformer (3000:5 A)
TX2
Hands-off Auto Switch — Provides manual control to connect or disconnect capacitor stages regardless of controller output
H
Remote Alarm Relay — Relay for a remote alarm to indicate inability to reach target power factor
A
Molded case circuit breaker (65 kAIC at 480 V)
M
Weatherproofing (NEMA 3R)
W
Communicating Controller
C
Metering Option Controller
D
Thermostatic Temp Control
L
A
A current transformer with a 5 ampere secondary is required to operate an automatic capacitor bank. Rating based on Service Entrance Ampacity. For other ratios, please consult factory.
0.63 (16.0)
B
Figure 10-28. Side View of Enclosure J Table 10-41. Enclosure J — Dimensions in Inches (mm) Description
CA08101001E
For more information visit: www.eaton.com
Dimensions in Inches (mm) Height A
Depth B
Without MCCB
36.00 (914.4)
12.00 (304.8)
With MCCB
60.00 (1524.0) 12.00 (304.8)
10
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters
10-44
July 2007
AUTOVAR 600
AUTOVAR 600 Automatic Power Factor Correction Capacitor Systems
■
■
■
■ ■
10
■
AUTOVAR 600
Applications
■
Service entrance power factor correction installations requiring precise maintenance of target power factor.
■
Programmable to automatically add/ subtract capacitor banks to maintain preset target power factor. ■ Heavy-duty, three-phase capacitor construction. ■ Five-year warranty of cells. ■ UL and CSA listed. ■
■
Features and Specifications
Modular tray design: Capacitor banks arranged in modular trays with capacitors, fuses, blown-fuse indicating lights, and contactors grouped in a logical, easily understood layout. This permits easy access, quick identification of operating problems and ease of expandability. Fusing: UL recognized, 200,000 ampere interrupting capacity provided on all three phases of each bank. Blade-type fuses mounted on insulator stand-offs. Blown-fuse lights: Blown-fuse indicating lights located on the doormounted blown and at individual fuses to facilitate tracing of cleared fuses. Push-to-test: Allows testing of doormounted blown fuse indicating lights. AutoLocate: When door is open and bus energized, fuse circuit automatically checks for cleared fuses. If a fuse has cleared, the light at the fuse comes on for easy troubleshooting. Door interlock: Door interlock automatically turns off control circuit when engaged. Power continues to be provided to the unit until disconnect is open. Exhaust fans: Two fans per cabinet provide thermal protection. Dust filtering provided. Ease of expansion: Capacitor stage nests are self-contained and can be added in the field. Two bolts mount the nest in the field. Control wire plugs connect to factory standard wire harness on the left side of the cabinet. Ease of replacement: Cells can be easily individually replaced by removing the mounting bolt and lifting out of the nest without removal of any other components.
Configuration
Controller
Cabinet: 12 gauge steel with ANSI 61 gray, baked enamel finish. Lift bolts standard, NEMA 1. ■ Power line interconnect: Rugged, copper bus bar connection with access provided for top or bottom entry. Bus bars are braced for 65 kAIC at 480 V. All internal power wiring connections from bus are laid out on a most direct basis with minimum bends for ease of troubleshooting. Clear barrier limiting access to live parts included standard.
■
■
■ ■
■ ■
Visual indication of incorrect CT polarity. Digital display of power factor and number of energized banks. Automatic setting of c/k value (sensitivity based on CT ratio and kvar available). Alarm on failed step. Visual indication of insufficient kvar to reach target power factor.
For more information visit: www.eaton.com
■
■ ■ ■
■
Capacitors disabled in steps within 35 milliseconds of main power interruption. Automatic sensing of kvar values per step. Optional communications capability from controller. Optional metering capability: ❑ Voltage ❑ Current (sensed phase only) ❑ Frequency ❑ Active power (kW) ❑ Reactive power (kvar) ❑ Apparent power (kVA) Optional thermostatic control exhaust fans.
Contactor Fully rated for capacitor switching up to 60 kvar at 600 V. ■ Integral pre-charge/pre-insertion module standard. The contactor reduces damaging switching transients. This provides safety and durability for the system: ❑ Lessens the chance of disrupting sensitive electronic equipment ❑ Reduced inrush current extends the life of the capacitor cells ■ UL/CSA recognized. ■
Additional Features ■
■
■
■ ■
Optional molded case circuit breaker, rated 65 kAIC at 480 V and 600 V. Personnel ground fault interruption provides protection in case of accidental contact with control power and ground. Control wiring — standard NEC color-coded modular bundles with quick disconnect feature for ease of troubleshooting or ease of expendability. Optional digital metering — IQ 220. Bottom cable entry spacing.
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-45 Power Factor Capacitors and Harmonic Filters July 2007
AUTOVAR 600
IQ 220 Electronic Meter
Modular Step Nest Assembly
10
AUTOVAR 600 â&#x20AC;&#x201D; Interior View
Bottom Entry Location
CA08101001E
Factory Pre-wired for Future Expansion
For more information visit: www.eaton.com
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters
10-46
July 2007
AUTOVAR 600
Product Selection
Table 10-43. Options Description
Table 10-42. Floor-Mounted Switched Capacitor Banks — Low Voltage Applications kvar
Step x kvar
Rated Current Amperes
Enclosure Size
Shipping Weight Lbs. (kg)
Fused Catalog Number
240 Vac 75 100 125
3 x 25 4 x 25 5 x 25
180 214 300
L L L
150 200 250
6 x 25 8 x 25 10 x 25
316 481 600
L L L
300 350 400
12 x 25 7 x 50 8 x 50
720 844 965
L KK KK
644 (292.4) 692 (314.2) 740 (336.0)
75TPCSR231 100TPCSR231 125TPCSR231
788 (357.8) 884 (401.3) 944 (428.6)
150TPCSR231 200TPCSR231 250TPCSR231
1022 (464.0) 1616 (734.0) 1704 (774.0)
300TPCSR231 350TPCSR231 400TPCSR231
10
150 200 250
3 x 50 4 x 50 5 x 50
180 240 300
L L L
632 (287.0) 676 (306.9) 720 (326.9)
150TPCSR431 200TPCSR431 250TPCSR431
300 350 400
6 x 50 7 x 50 8 x 50
360 420 480
L L L
764 (346.9) 808 (366.8) 852 (386.8)
300TPCSR431 350TPCSR431 400TPCSR431
450 500 550
9 x 50 10 x 50 11 x 50
540 600 660
L L L
896 (406.8) 944 (428.6) 984 (446.7)
450TPCSR431 500TPCSR431 550TPCSR431
600 660 700
12 x 50 11 x 60 7 x 100
720 792 840
L L KK
1022 (464.0) 1010 (458.5) 1616 (734.0)
600TPCSR431 660TPCSR431 700TPCSR431
720 800 840
12 x 60 864 8 x 100 960 14 x 60 1008
L KK KK
1050 (476.7) 1704 (774.0) 1690 (767.7)
720TPCSR431 800TPCSR431 840TPCSR431
9 x 100 10 x 100 11 x 100 12 x 100
1080 1200 1320 1440
KK KK KK KK
1792 (814.0) 1888 (857.0) 1966 (893.0) 2044 (928.0)
900TPCSR431 1000TPCSR431 1100TPCSR431 1200TPCSR431
150 200 250
3 x 50 4 x 50 5 x 50
144 192 240
L L L
632 (287.0) 676 (306.9) 720 (326.9)
150TPCSR631 200TPCSR631 250TPCSR631
300 350 400
6 x 50 7 x 50 8 x 50
288 336 384
L L L
764 (346.9) 808 (366.8) 852 (386.8)
300TPCSR631 350TPCSR631 400TPCSR631
450 500 550
9 x 50 10 x 50 11 x 60
432 480 528
L L L
896 (406.8) 944 (428.6) 984 (446.7)
450TPCSR631 500TPCSR631 550TPCSR631
600 660 700
12 x 50 11 x 60 7 x 100
576 634 672
L L KK
1022 (464.0) 1010 (458.5) 1616 (734.0)
600TPCSR631 660TPCSR631 700TPCSR631
720 800 840
12 x 60 692 8 x 100 768 14 x 60 1008
L KK KK
1050 (476.7) 1704 (774.0) 1690 (767.7)
720TPCSR631 800TPCSR631 840TPCSR631
900 1000 1100 1200
9 x 100 864 10 x 100 960 11 x 100 1056 12 x 100 1152
KK KK KK KK
1792 (814.0) 1888 (857.0) 1966 (893.0) 2044 (928.0)
900TPCSR631 1000TPCSR631 1100TPCSR631 1200TPCSR631
900 1000 1100 1200
Current transformer — Multi-tap, split core current transformer TX2 (3000:5 A) Hands-off Auto Switch — Provides manual control to connect or disconnect capacitor stages regardless of controller output
H
Remote Alarm Relay — Relay for a remote alarm to indicate inability to reach target power factor
A
Molded case circuit breaker (65 kAIC at 480 V)
M
Weatherproofing (NEMA 3R)
W
Communicating Controller
C
Metering Option Controller
D
Thermostatic Temp Control
L
IQ 220 Solid-State Meter
IQ
480 Vac
Option Code
A current transformer with a 5 ampere secondary is required to operate an automatic capacitor bank. Rating based on Service Entrance Ampacity. For other ratios, please consult factory. Not available with weatherproofing option.
600 Vac
Note: Other ratings available, please consult factory.
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-47 Power Factor Capacitors and Harmonic Filters July 2007
AUTOVAR 600
Technical Data and Specifications Dimensions in Inches (mm) (Note: Fans are Vertical Toward Back of Enclosure) Fans
38.50 (977.9)
26.25 (666.8)
(Note: Fans are Side by Side) Fans
1
Ground Lug
2 DANGER
HIGH VOLTAGE PHASE A
PHASE B
PHASE C
CAUTION
DISCONNECT BEFORE SERVICING
3
71.25 (1809.8)
11.75 (298.5)
75.00 (1905.0)
46.00 (1168.4)
10
3.00 (76.2) Filter Tray
Legend 1. Controller 2. On/Off Switch 3. Blown Fuse Indicator Lights
6.00 (152.4)
13.00 (330.2) 25.00 (635.0)
.438 ø Mounting Holes 2 Per Channel
Figure 10-29. Front View of Enclosure L 78.25 (1987.6)
Fans
1
(Note: Fans are Vertical Towards Back of Enclosure)
26.25 (666.8)
Fans
(Note: Fans are Side by Side) Ground Lug
2 DANGER PHASE A
PHASE B
PHASE C
HIGH VOLTAGE CAUTION
DISCONNECT BEFORE SERVICING
3 71.25 (1809.8)
11.75 (298.5)
75.00 (1905.0)
46.00 (1168.4)
.438 ø Mounting Holes 2 Per Channel 3.00 (76.2) Legend 1. Controller 2. On/Off Switch 3. Blown Fuse Indicating Light
Filter Tray
Filter Tray
Figure 10-30. Front and Side View of Enclosure KK CA08101001E
For more information visit: www.eaton.com
6.00 (152.4)
13.00 (330.2) 25.00 (635.0)
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters
10-48
July 2007
AUTOVAR Filter
AUTOVAR Filter — LV Automatic Harmonic Filter
Applications Service entrance power factor correction installations requiring precise maintenance of target power factor in three-phase, non-linear, high harmonic environments.
Features and Specifications Configuration ■
AUTOVAR Filter
10
■
■
■
AUTOVAR Filter — Interior View
Product Description Automatically switched harmonic filter/ power factor corrections systems. ■
■
■
■
■
■
Programmable to automatically add/subtract filter banks to maintain preset target power factor. Filter steps tuned for maximum efficiency in reducing harmonic currents in three-phase environments with heavy non-linear loads. Efficient modular design for short lead times, ease of maintenance and ease of future expansion. Heavy-duty, three-phase capacitor construction with reliable, threaded terminal connections. Cool operating, 100% copper wound, thermal protected reactors are sized up to 150% of rated capacitor current. UL and CSA listed.
■
■
■ ■
Operation: AUTOVAR harmonic filters are designed to be sized the same as any power factor correction unit. In most low voltage applications where harmonics are generated by non-linear loads, no harmonic audit is necessary to design the AUTOVAR filter because it is already designed for typical harmonic spectrums at the kvar size specified. Cabinet: 12 gauge steel with ANSI 61 gray, baked enamel finish. Lift bolts standard, NEMA 1. Power line interconnect: Rugged, copper bus bar connection with access provided for top or bottom entry. Bus bars are braced for 65 kAIC at 480 V. All internal power wiring connections from bus are laid out on a most direct basis with minimum bends for ease of troubleshooting. Clear barrier limiting access to live parts included standard. Modular tray design: Capacitor banks arranged in modular trays with capacitors, fuses, blown-fuse indicating lights, and contactors grouped in a logical, easily understood layout. This permits easy access, quick identification of operating problems and ease of expandability. Fusing: UL recognized, 200,000 ampere interrupting capacity provided on all three phases of each bank. Blade-type fuses mounted on insulator stand-offs. Blown-fuse lights: Blown-fuse indicating lights located on the doormounted blown and at individual fuses to facilitate tracing of cleared fuses. Push-to-test: Allows testing of doormounted blown fuse indicating lights. AutoLocate: When door is open and bus energized, fuse circuit automatically checks for cleared fuses. If a fuse has cleared, the light at the fuse comes on for easy troubleshooting.
For more information visit: www.eaton.com
Door interlock: Door interlock automatically turns off control circuit when engaged. Power continues to be provided to the unit until disconnect is open. ■ Exhaust fans: Two fans per cabinet provide thermal protection. Dust filtering provided. ■ Ease of expansion: Capacitor stage nests are self-contained and can be added in the field. Control wire plugs connect to factory standard wire harness on the left side of the cabinet. ■ Ease of replacement: Cells can be easily individually replaced by removing the mounting bolt and lifting out of the nest without removal of any other components. ■
Controller ■ ■ ■
■ ■ ■
■ ■ ■
■
Visual indication of incorrect CT polarity. Digital display of power factor and number of energized banks. Automatic setting of c/k value (sensitivity based on CT ratio and kvar available). Alarm on failed step. Visual indication of insufficient kvar to reach target power factor. Capacitors disabled in steps within 35 milliseconds of main power interruption. Automatic sensing of kvar values per step. Optional communications capability from controller. Optional metering capability: ❑ Voltage ❑ Current (sensed phase only) ❑ Frequency ❑ Active power (kW) ❑ Reactive power (kvar) ❑ Apparent power (kVA) Optional thermostatic control exhaust fans.
Contactor Fully rated for capacitor switching up to 60 kvar at 600 V. ■ Integral pre-charge/pre-insertion module standard. The contactor reduces damaging switching transients. This provides safety and durability for the system: ❑ Lessens the chance of disrupting sensitive electronic equipment ❑ Reduced inrush current extends the life of the capacitor cells ■ UL/CSA recognized. ■
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-49 Power Factor Capacitors and Harmonic Filters July 2007
AUTOVAR Filter
Reactors ■
■
■
■
■ ■
Tuning: Reactors tuned to the 4.7th harmonic order (nominal 5th). This provides maximum effectiveness in reducing harmonic currents in three-phase systems with harmonics caused by 6-pulse devices. Detuning: Reactor designs can be detuned upon request (4.2nd, 6.7th for example) to protect capacitors against alternate harmonics. Windings: 100% copper windings for minimal temperature rise under load. Thermal overload protection: Each reactor includes three normally closed, auto reset thermostats that open at 180°C. When thermostats engage, the contactor opens. Insulation: 220°C insulation system. Warranty: One-year replacement of reactors.
Additional Features Optional molded case circuit breaker rated 65 kAIC at 480 V and 600 V. ■ Personnel ground fault interruption provides protection in case of accidental contact with control power and ground. ■ Control wiring — standard NEC color-coded modular bundles with quick disconnect feature for ease of troubleshooting or ease of expendability. ■
Product Selection Low Voltage Switched Harmonic Filters Table 10-44. Floor-Mounted Switched Harmonic Filters — Low Voltage kvar
Step x kvar
Rated Current Amperes
Enclosure Size
Shipping Weight Lbs. (kg)
Fused Catalog Number
480 Vac 200 250 300
4x 50 5 x 50 6 x 50
240 300 360
L L KK or L + L
1438 (652.9) 1634 (741.8) 1830 (830.8)
200THFSR431 250THFSR431 300THFSR432
350 400 450
7 x 50 8 x 50 9 x 50
420 480 540
KK or L + L KK or L + L KK or L + L
2026 (919.8) 2222 (1008.8) 2371 (1076.4)
350THFSR432 400THFSR432 450THFSR432
500 550 600
10 x 50 11 x 50 12 x 50
600 660 720
KK or L + L KK or L + L KK or L + L
2525 (1146.4) 2750 (1248.5) 2830 (1284.8)
500THFSR432 550THFSR432 600THFSR432
300 350 400
6 x 50 7 x 50 8 x 50
288 336 384
KK or L + L KK or L + L KK or L + L
1830 (830.8) 2026 (919.8) 2222 (1008.8)
300THFSR632 350THFSR632 400THFSR632
450 500 550 600
9 x 50 10 x 50 11 x 50 12 x 50
432 480 528 576
KK or L + L KK or L + L KK or L + L KK or L + L
2371 (1076.4) 2525 (1146.4) 2750 (1248.5) 2830 (1284.8)
450THFSR632 500THFSR632 550THFSR632 600THFSR632
600 Vac
Notes:
L + L under Enclosure Size denotes two Size L enclosures — one for the capacitors, one for the reactor case. ■ For KK enclosure design, change the last digit of the catalog number to 1. For example, 500THFSR431. ■
Table 10-45. Options Description
Option Code
Current transformer — Multi-tap, split core current transformer
TX2
Hands-off Auto Switch — Provides manual control to connect or disconnect capacitor stages regardless of controller output
H
Remote Alarm Relay — Relay for a remote alarm to indicate inability to reach target power factor
A
Molded case circuit breaker (65 kAIC at 480 V)
M
Weatherproofing (NEMA 3R)
W
Communicating Controller
C
Metering Option Controller
D
Thermostatic Temp Control
L
IQ 220 Solid-State Meter
IQ
A current transformer with a 5 ampere secondary is required to operate an automatic capacitor bank. Rating based on Service Entrance Ampacity. For other ratios, please consult factory. Not available with weatherproofing option.
AUTOVAR Filter — Reactor Cabinet
CA08101001E
Other ratings available, please consult factory. ■ Enclosures for 550 and 600 kvar at 480 and 600 V will be one doubledoor section wide if circuit breakers are required. (Enclosure Size KK.) ■
For more information visit: www.eaton.com
10
10-50
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters July 2007
AUTOVAR Filter
Technical Data and Specifications Dimensions in Inches (mm) 89.00 (2260.6)
(Note: Fans are Vertical Towards Back of Enclosure)
38.50 (977.9)
(Note: Fans are Side by Side)
38.50 (977.9)
Fans
26.25 (666.8)
Fans (Note: Fans are Side by Side)
1
(Note: Fans are Vertical Towards Back of Enclosure)
Ground Lug
Fans
2
Fans DANGER
DANGER
PHASE A
HIGH VOLTAGE CAUTION DISCONNECT
PHASE C
BEFORE SERVICING
3
10
71.25 (1809.8)
75.00 (1905.0)
11.75 (298.5)
46.00 (1168.4) 12.00 (304.8) 3.00 (76.2) Legend 1. Controller 2. On/Off Switch 3. Phase A, B and C Blown Fuse Indicating Lights
6.00 (152.4) Filter Tray
Power Wire Interconnect Conduit
Filter Tray
13.00 (330.2 25.00 (635.0)
.438 ø Mounting Holes 2 per Channel
Figure 10-31. Front and Side View of Enclosures L + L
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-51 Power Factor Capacitors and Harmonic Filters July 2007
Transient-Free Static Switching Units
Transient-Free Static Switching Power Factor Correction Units
Acquisition Time
Unique SCAN feature reduces capacitor duty cycles. ■ Remote control of compensation systems available via LAN or Ethernet. ■ Integrated three-phase network analyzer: ❑ Measures all power parameters on each phase (V, I, kW, kvar, kVA) ❑ Measures voltage and current harmonics to the 63rd harmonic ■
FTE — 5 – 20 ms for a 50 Hz network. FTE — 4 – 16 ms for a 60 Hz network. ■ FTA — 1 – 4 second maximum. ■ ■
Enclosure Applicable Standards ■
■
FTE unit includes all of the above, plus:
■
Reduces voltage flicker and voltage sag. ■ Provides network reactive power support. ■ Offers voltage control options. ■
■ ■
EMC — EN50081-2, EN50082-2, EN55011, EN61000-4-2/3/4/5, ENV50204, ENV50141. CE Mark — 73/23/EEC am. 93/68, 98/37/EC art. 4(2). Safety — EN61010-1, EN60439-1, EN60204. UL 508. CSA.
Applications Motor starting. On-site generation support. ■ Spot welding. ■ Wind turbines. ■ Other dynamic loads. ■
Product Configurations Network Voltage Transient-Free Power Factor Correction System
■ ■
210 – 690 V. Engineered solutions up to 15 kV.
Product Description
Frequency
Transient-free static switching units are available in two models.
■
The FTA model is a fast transient-free system, used to compensate any loads within 3 – 4 seconds. Units are available as tuned (designed to absorb the 5th and higher order harmonics), or detuned (designed to prevent resonance in a system and absorb up to 50% of the 5th harmonic).
Features
Three current transformers with a 5 ampere secondary are required to operate this capacitor bank. Rating based on Service Entrance Ampacity. For other ratios, please consult factory.
45 – 55 Hz for 50 Hz network. 55 – 65 Hz for 60 Hz network.
Capacitor Group Configurations ■ ■
■
Up to 12 groups per one controller. Switching sequence: ❑ 1:1:1:1 (all equal) ❑ 1:2:2:2 (half group) ❑ 1:2:4:4 (quarter, half groups)
Startup and Commissioning by factory trained personnel is required for proper operation and warranty of this system.
Spot Welding (Auto Manufacturer)
L1-Voltage (V)
The FTE model is a real-time transientfree system, used to compensate extremely rapid loads within one cycle of operation (typically 5 – 20 msec).
■
230
220
210 Without
■ ■ ■
CA08101001E
With
1800 L1-Current (A)
■
Transient-free capacitor group switching, using electronic switching elements. Simultaneous connection/disconnection of all required steps. Consistent capacitor values and stable filter characteristics. Harmonic filtration. Three independent control modes: ❑ Power factor control. ❑ Voltage control. ❑ Load sharing with another compensation system connected to the same transformer.
1400
1000 L1-Q (kVAR)
■
10
■
300 150 0
21:33:38
:40
:42
:44
:46
:48
:50
:52
Figure 10-32. Application Example — Spot Welding
For more information visit: www.eaton.com
:54
:56
:58
:00
:02
:04
:06
:08
10-52
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters July 2007
Transient-Free Static Switching Units
Product Selection Transient-Free Reactive Power Compensation Systems Table 10-46. Real-Time Transient-Free Systems — 480 Vac Output kvar
Output per Step (kvar)
Dimensions WxDxH
Recommended Integral Breaker Option available (Amperes)
Catalog Number
Compensate Rapid Loads Within One Cycle (Typically 5 – 20 ms) — Standard 6% Inductors — Detuned to 245 Hz (4.08th Harmonic)
10
156 187 219
31 37.5 31
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
400 400 400
FTE15652480 FTE18752480 FTE21974480
250 262 312
50 37.5 62.5
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
600 600 600
FTE25052480 FTE26274480 FTE31252480
375 437 450
75 62.5 150
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
800 800 800
FTE37552480 FTE43774480 FTE45031480
600 687 750
100 62.5 125
63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7
1200 1200 1600
FTE60661480 FTE687112480 FTE75061480
825 900 1125
75 150 125
63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7 94.5 x 23.6 x 82.7
1600 1600 2000
FTE825112480 FTE90061480 FTE112591480
1350 1500 1800
150 125 150
94.5 x 23.6 x 82.7 126.0 x 23.6 x 82.7 126.0 x 23.6 x 82.7
2500 2500 3200
FTE135091480 FTE1500121480 FTE1800121480
Compensate Rapid Loads Within One Cycle (Typically 5 – 20 ms) — 4.5% Inductors — Tuned to 282 Hz (4.7th Harmonic) 156 187 219
31 37.5 31
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
400 400 400
FTE15652480T FTE18752480T FTE21974480T
250 262 312
50 37.5 62.5
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
600 600 600
FTE25052480T FTE26274480T FTE31252480T
375 437 450
75 62.5 150
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
800 800 800
FTE37552480T FTE43774480T FTE45031480T
600 687 750
100 62.5 125
63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7
1200 1200 1600
FTE60661480T FTE687112480T FTE75061480T
825 900 1125
75 150 125
63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7 94.5 x 23.6 x 82.7
1600 1600 2000
FTE825112480T FTE90061480T FTE112591480T
1350 1500 1800
150 125 150
94.5 x 23.6 x 82.7 126.0 x 23.6 x 82.7 126.0 x 23.6 x 82.7
2500 2500 3200
FTE135091480T FTE1500121480T FTE1800121480T
Note: Standard systems have separate individual connections on each phase in individual cabinets. Note: Systems with internal phase connections are available — contact Asheville PFC group for pricing. Note: Systems with integral breakers/disconnects have internal phase connections between each cabinet.
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-53 Power Factor Capacitors and Harmonic Filters July 2007
Transient-Free Static Switching Units
Transient-Free Reactive Power Compensation Systems (Continued) Table 10-47. Fast Transient-Free Switching Systems — 480 Vac Output kvar
Output per Step (kvar)
Dimensions WxDxH
Recommended Integral Breaker Option available (Amperes)
Catalog Number
Compensate Any Load Within 3 – 4 Seconds — Standard 6% Inductors — Detuned to 245 Hz (4.08th Harmonic) 156 187 219
31 37.5 31
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
400 400 400
FTA15652480 FTA18752480 FTA21974480
250 262 312
50 37.5 62.5
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
600 600 600
FTA25052480 FTA26274480 FTA31252480
375 437 450
75 62.5 150
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
800 800 800
FTA37552480 FTA43774480 FTA45031480
600 687 750
100 62.5 125
63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7
1200 1200 1600
FTA60661480 FTA687112480 FTA75061480
825 900 1125
75 150 125
63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7 94.5 x 23.6 x 82.7
1600 1600 2000
FTA825112480 FTA90061480 FTA112591480
1350 1500 1800
150 125 150
94.5 x 23.6 x 82.7 126.0 x 23.6 x 82.7 126.0 x 23.6 x 82.7
2500 2500 3200
FTA135091480 FTA1500121480 FTA1800121480
Compensate Any Load Within 3 – 4 Seconds — 4.5% Inductors — Tuned to 282 Hz (4.7th Harmonic) 156 187 219
31 37.5 31
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
400 400 400
FTA15652480T FTA18752480T FTA21974480T
250 262 312
50 37.5 62.5
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
600 600 600
FTA25052480T FTA26274480T FTA31252480T
375 437 450
75 62.5 150
31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7 31.5 x 23.6 x 82.7
800 800 800
FTA37552480T FTA43774480T FTA45031480T
600 687 750
100 62.5 125
63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7
1200 1200 1600
FTA60661480T FTA687112480T FTA75061480T
825 900 1125
75 150 125
63.0 x 23.6 x 82.7 63.0 x 23.6 x 82.7 94.5 x 23.6 x 82.7
1600 1600 2000
FTA825112480T FTA90061480T FTA112591480T
1350 1500 1800
150 125 150
94.5 x 23.6 x 82.7 126.0 x 23.6 x 82.7 126.0 x 23.6 x 82.7
2500 2500 3200
FTA135091480T FTA1500121480T FTA1800121480T
Note: Standard systems have separate individual connections on each phase in individual cabinets. Note: Systems with internal phase connections are available — contact Asheville PFC group for pricing. Note: Systems with integral breakers/disconnects have internal phase connections between each cabinet.
CA08101001E
For more information visit: www.eaton.com
10
10-54
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters July 2007
Active Harmonic Filters
Active-Harmonic FilterHarmonic Correction Unit — NEMA 1 Enclosure Specifications
Typical applications include locations with large amounts of non-linear loads including 6- and 12-pulse PWM AC variable frequency drives, DC drives, as well as other switch-mode power supply equipment. This equipment can be found in water and wastewater treatment facilities, industrial manufacturing and warehousing plants, military bases, and commercial (HVAC) locations. Unlike passive filters, by providing dynamic correction, HCUs can provide effective harmonic correction for varying load conditions and harmonic spectrums up to their rated capacity. HCUs also have the secondary benefit of providing power factor correction with any excess capacity after correcting all harmonic conditions.
10
Advantages ■
Harmonic Correction Units — NEMA 1 Enclosure
■ ■
Product Description Active Harmonic Filters (Harmonic Correction Units — HCU) provide dynamic harmonic correction by actively injecting equal and opposite currents into the customer’s electrical distribution system that cancel the entire spectrum of harmonic currents at the point of connection.
■ ■ ■ ■
Can be sized to guarantee specific levels of harmonic correction, such as meeting IEEE 519 recommended levels. Cannot be overloaded. Can be expanded without affecting performance. Broad spectrum of cancellation (2nd to 50th harmonic). Power factor improvement. Easier and less expensive installation. Comprehensive control.
For more information visit: www.eaton.com
Features, Benefits and Functions ■ ■ ■ ■ ■ ■ ■ ■
■ ■
Fast action. 20 kHz switching carrier frequency. UL / CSA approved. 208 – 480 V +/- 10%, 600 V with autotransformer. 50/60 Hz +/- 3 Hz frequency. Ambient temperature 0°C – +40°C enclosed. Seismic Zone 4. NEMA 1 and NEMA 12 enclosures available: ❑ Wall-mount (50 and 100 ampere designs) ❑ Floor-standing (300 ampere design) Output capacity — self limited to 100% current rated. Corrective capability — <5% TDD and near unity displacement power factor.
Note: Requires at least 3% series input line reactor or equivalent 6% DC bus choke in each AC drive for optimum performance. ■
2-line, 20 character per line alphanumeric display.
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-55 Power Factor Capacitors and Harmonic Filters July 2007
Active Harmonic Filters
Product Selection and Sizing Table 10-48. Harmonic Control Unit Ratings — NEMA 1 Enclosed Model
Voltage
Frequency
HCU050D5N1
208 – 480
50/60 Hz
HCU100D5N1
208 – 480
HCU300D5N1
208 – 480
Total Current Amperes (rms)
Watt Losses (kw)
H x W x D Exterior Dimensions in Inches (mm)
Unit Weight Lbs. (kg)
Enclosure Type
Disconnect
50
1.8
51.80 x 20.70 x 18.50 (1315.7 x 525.8 x 469.9)
250 (113.5)
Wall-Mount/ NEMA 1
—
50/60 Hz
100
3.0
68.70 x 20.70 x 18.50 (1745.0 x 525.8 x 469.9)
350 (158.9)
Wall-Mount/ NEMA 1
—
50/60 Hz
300
8.0
74.90 x 32.20 x 19.50 (1902.5 x 817.9 x 495.3)
775 (351.9)
Free-Standing/ NEMA 1
X
Table 10-49. Current transformer Ratings — Dimensions in Inches (mm) Model
Internal Diameter in Inches (mm)
Table 10-50. Autotransformer Required for 600 V operation
ac Line Current Rating
Type
CT500SC CT1000SC
500 1000
Split Split
2.25 (57.2) 4.65 (118.1)
HCUNWL106740EN
39.2
CT3000SC CT5000SC
3000 5000
Split Split
6.50 (165.1) 7.50 (190.5)
50 A 30.00 x 24.00 x 21.00 (762.0 x 609.6 x 533.4)
290 (131.7)
HCUNWL106742EN
78.3
100 A 37.00 x 31.00 x 22.00 (939.8 x 787.4 x 558.8)
500 (227.0)
HCUNWL106744EN
235
300 A 44.00 x 39.00 x 30.00 (1117.6 x 990.6 x 762.0)
1100 (499.4)
Note: Current transformers are rated for 400 Hz. Two current transformers are required for 3-phase loads. Three current transformers are required when single-phase loads are present.
Model
Rating based on Service Entrance Ampacity and optional parallel operation. For other ratios, please consult factory. Startup and Commissioning by factory trained personnel is required for proper operation and warranty of this system.
Technical Data and Specifications Load(s)
Source Transformer
Alternate CT Placement
Typical CT Placement
HCU
Figure 10-33. Installation Diagram
CA08101001E
Amperes Total HCU Current Size
For more information visit: www.eaton.com
H x W x D Dimensions in Inches (mm)
Unit Weight Lbs. (kg)
10
10-56
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters July 2007
Active Harmonic Filters
Source CT Schematics
10
Figure 10-34. Source CT Location
Figure 10-36. Source or Load CT Location
NEED IMAGE!
Figure 10-35. Source or Load CT Location
Figure 10-37. Load CT Location
For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-57 Power Factor Capacitors and Harmonic Filters July 2007
Active Harmonic Filters
Dimensions Drawings — NEMA 1 Enclosure HCU050 Layout Dimensions The HCU050 series offers 50 amperes of corrective current in a convenient package. The enclosed model comes standard with a digital interface panel for control diagnostics and programming. Input fuses are included. The enclosed unit includes a removable panel for bottom conduit entry.
4.57 (116.1)
8.73 (221.6)
10 16.67 (423.4)
4.69 (119.1)
16.06 (408.0)
7.46 (189.5)
50.33 (1278.4)
48.00 (1219.2)
6.00 (152.4)
.53 (13.5)
20.67 (525.0)
3.17 (80.5)
Conduit Plate 6.25 (158.8) 2.17 (55.1)
5.25 (133.4)
9.98 (253.5)
1.63 (41.4)
.85 (21.6)
4.63 (117.6)
2.75 (69.9)
6.25 (158.8)
Figure 10-38. HCU050 — 50 Amperes — Dimensions in Inches (mm) CA08101001E
7.70 (195.6)
For more information visit: www.eaton.com
10-58
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters Power Factor Capacitors and Harmonic Filters July 2007
Active Harmonic Filters
Drawings — NEMA 1 Enclosure HCU100 Layout Dimensions The HCU100 series offers 100 amperes of corrective current in a wall-mounted NEMA 1 enclosure. The enclosed model comes standard with a digital interface module for control, diagnostics and programming. Input fuses are included. The enclosed unit includes a removable panel for bottom conduit entry.
9.79 (248.7)
4.62 (117.3)
20.67 (525.0)
10
16.67 (423.4)
19.94 (506.5)
8.81 (223.8)
67.19 (1706.6) 3.75 (95.3)
65.23 (1656.8)
5.00 (127.0)
16.67 (423.4)
Conduit Plate
6.25 (158.8) 2.55 (64.8)
5.25 (133.4)
1.38 (35.1)
7.70 (195.6)
.51 (13.0) 3.05 (77.5)
1.10 (27.9) 5.25 (133.4) 6.25 (158.8)
11.08 (281.4)
2.38 (60.5)
Figure 10-39. HCU100 — 100 Amperes — Dimensions in Inches (mm) For more information visit: www.eaton.com
CA08101001E
TVSS, Power Conditioning, PF Capacitors & Harmonic Filters 10-59 Power Factor Capacitors and Harmonic Filters July 2007
Active Harmonic Filters
Drawings — NEMA 1 Enclosure HCU300 Layout Dimensions The HCU300 series offers 300 amperes of corrective current for large capacity applications. It is available in a floor-standing NEMA 1 enclosure (including a door-interlocking disconnect). The enclosed model comes standard with digital interface module for control, diagnostics and programming. Input fuses are included. The enclosed unit includes a removable panel for top conduit entry.
23.10 (586.7)
3.00 (76.2)
6.50 (165.1)
Conduit Plate
10 22.08 (560.8)
5.02 (127.5)
8.00 (203.2)
7.00 (177.8)
19.23 (488.4)
31.50 (800.1)
17.38 (441.5) 5.00 (127.0) 13.62 (345.9) 3.63 (92.2)
70.95 (1802.2) 74.71 (1897.6) 12.22 (310.4)
2.72 (69.1)
13.98 (355.1)
4.32 (109.7)
27.13 (689.1)
0.55 TYP (14.0)
0.55 TYP (14.0)
15.31 (389.0)
Figure 10-40. HCU300 — 300 Amperes — Dimensions in Inches (mm) CA08101001E
For more information visit: www.eaton.com
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TVSS, Power Conditioning, PF Capacitors & Harmonic Filters July 2007
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For more information visit: www.eaton.com
CA08101001E