Edmundson Twickenham Cable Components Catalogue

Page 1

Cable Components Specialists

Power Cable Accessories

0208 891 1331


We support & stock.......

2


Power Cable Accessories

As the flagship branch of the UK’s largest electrical distributer, we look to lead the way across our various market sectors. Edmundson’s Twickenham, are renowned for our superb standard of customer care, paralleled with the high level of service we offer. Our continued success, vast experience, and expertise within the industry enables us to grow our business and to specialise in Cable Components.

The Cable Components Catalogue provides the customer with a complete offer for all of your power cable accessory needs. We take pride in our expert internal sales team, whose sole purpose is to support our valued customers. They have over 200 years of combined industry experience, paired with our investment in training and development. This is why we believe, whatever your requirements, Edmundson Twickenham have the answer.

The one stop shop... Edmundson Twickenham holds vast amounts of stock, which means same day delivery to our customers. We only deal with MAJOR BRANDS, who provide QUALITY products. We are mayor stockists of PRYSMIAN, DRAKA & NEXANS cable, with our annual turnover hitting £15million We aim to provide a one stop shop for all of your electrical goods, saving you time and money. If you have a query, don’t hesitate to call us!

0208 891 1331 3


Find us at...

Twickenham Industrial Estate Rugby Road Twickenham Middlesex TW1 1DQ Tel: 0208 891 1331 Fax: 0208 892 3731 Email: twickenham.016@eel.co.uk www.edmundson-electrical.co.uk

4


CABLE COMPONENTS Product Index Section 1

7

Cable Glands, Adaptors & Reducers Section 2 Cable Cleats & Ties

47

Cable Terminals & Mechanical Connectors

77

Tooling, Tool Hire & Cable Handling Equipment, TOOL HIRE

95

Low Voltage Jointing

109

Section 3

Section 4

Section 5

Section 6 Medium Voltage Joints and Terminations

125

Separable Connector Systems

141

Earthing & Lightning Protection

153

Cable Identification & Marking

166

Cable Data Guides

175

Section 7

Section 8

Section 9

Section 10

5


6


Cable Glands

1

CABLE COMPONENTS

Section 1 Cable Glands CONTENTS

PAGE

Stuffing Glands

8

ATEX Stuffing Glands

9

A2 Stuffing Glands

13

Economy BW & CW Glands

14-15

CW Aluminium Glands

16

E1W Weatherproof Glands

17-18

Taurus Earthing Nut Gland Kits

19

Prysmian BW & CW

20-21

CX Braided or Taped Armour Glands

22

CW CIEC Integral Earthing Lug Glands

23

Eex d & Eex e Flameproof, Explosion proof, Hazardous Area Glands

24-30

Hawke Glands

31-39

Gland Accessories– Shrouds, Look Nuts, Earth Tags, Washers & Rods

40-46

7


Cable Glands

1

Nylon Glands Wiska Sprint Glands WISKA– Glands SPRINT Cable Glands   

Only one assembly tool needed, whether using a brass or a plastic gland. No difference or reduction in clamping range between brass and plastic. All sealing inserts suitable for brass and plastic glands.

Variable The IP 68 plastic and brass cable glands provide a first-class seal, and are extremely versatile to work with because they can be combined with reducing seals, specialpurpose seals or multiple seals in any material. The SPRINT range is well roundedoff with EMC inserts and a complete series of cable glands and accessories for explosion proof installations. Safe WISKA's patented lamella system, provides strain relief over the entire capacity of the cable. The plastic cable glands as well as the clamping inserts of the brass glands are made of halogen-free polyamide as standard feature, permitting their use under extreme climatic conditions and offering high resistance to chemicals. Certified The seal and cable grip of WISKA SPRINT cable glands have been tested to EN Standard 50262

SPRINT Stuffing Glands Sealings and Accessories  

Reduction sealing inserts RDE (12-63)

Reduction sealing inserts Low Temp RDE LT (12-63)

 

Multiple sealing inserts MFD

       

Suitable for all types of WISKA SPRINT glands IP rating maintained Other designs available on request Special sealing inserts possible FFD sealing insert for flat cables SFD sealing insert for ASi-BUS lines GF split sealing insert Also available with reduction insert, multiple sealing insert, special sealing insert and dust-protection gasket More details available on request

 

Blind sealing inserts VFD (12-63)

Special sealing inserts FSD

Dust protection gaskets ESTS

O ring seals– EPDM- ODR-E FPM (viton)- ODR-V Silicone– ODR-S

Connection thread gaskets (soft rubber)- ADR (7-48)

Blind plugs BSP

Connection thread gaskets EADR (12-63)

8


Cable Glands

Nylon Glands Increased Safety Industrial Nylon SPRINT Stuffing Glands (inc Lock Nut)       

Indoor/Outdoor for unarmoured cable Temperature range –40 to +100 VDE approval –20 to +100C Flammability rating UL 94 Protection class to EN 60 529: IP68 5bar (30min) Also available with reduction insert, multiple sealing insert, special sealing insert and dust-protection gasket Chemical resistance: Acetone, benzine, benzene, diesel oil, oils and greases, paint and varnish solvents

Size mm

L mm

SW mm

E1 mm

TL mm

Clamping Range mm

EPN250M12

12

9

16

18

29 - 34

3-7

EPN250M16

16

9

20

22

31 - 37

4,5 - 10

EPN250M20

20

10

24

27

36 - 45

6 - 13

EPN250M20+

20+

10

24

27

36 - 45

7,5 - 14

EPN250M25

25

10

29

32

38 - 47

9 - 17

EPN250M32

32

12

36

40

42 - 51

13 - 21

EPN250M40

40

12

46

51

52 - 65

16 - 28

EPN250M50

50

14

55

61

59 - 72

21 - 35

EPN250M63

63

15

68

75

64 - 78

34 - 48

Part Number

ATEX Increased Safety Nylon SPRINT Stuffing Glands (inc Lock Nut)       

Indoor/Outdoor for unarmoured cable Temperature range –40 to +75°C Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 05 ATEX 1068 X Flame protection: Glow wire test 750°C acc. to EN 60695-2-11 Profil thread with high torque guarantees tight and permanent fit of the cap nut (vibration safe)

Size mm

L mm

SW mm

E1 mm

TL mm

Clamping Range mm

ESKE-e 16

16

9

20

22

31 - 37

4-9

ESKE-e 20

20

10

24

27

36 - 45

6 - 13

ESKE-e 25

25

10

29

32

38 - 47

7 - 17

ESKE-e 32

32

12

36

40

42 - 51

13 - 21

ESKE-e 40

40

12

46

51

52 - 65

17 - 28

ESKE-e 50

50

14

55

61

59 - 72

23 - 35

ESKE-e 63

63

15

68

75

64 - 78

31 - 48

Part Number

9

1


Cable Glands

1

Specialised Nylon Glands Intrinsic Safety, Explosion Proof ATEX Intrinsic Safety Nylon SPRINT Stuffing Glands (inc Lock Nut)   

Indoor/Outdoor for unarmoured cable Temperature range –40 to +75°C Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 05 ATEX 1068 X Colour: Fitting RAL 9005, cap nut RAL 5012 Flame protection: Glow wire test 750°C acc. to EN 60695-2-11 Profil thread with high torque guarantees tight and permanent fit of the cap nut (vibration safe)

    

Part Number

Size mm

L mm

SW mm

E1 mm

TL mm

Diameter Range mm

ESKE-i 16

16

9

20

22

31 - 37

4-9

ESKE-i 20

20

10

24

27

36 - 45

6 - 13

ESKE-i 25

25

10

29

32

38 - 47

7 - 17

ESKE-i 32

32

12

36

40

42 - 51

13 - 21

ESKE-i 40

40

12

46

51

52 - 65

17 - 28

ESKE-i 50

50

14

55

61

59 - 72

23 - 35

ESKE-i 63

63

15

68

75

64 - 78

31 - 48

Explosion Proof ATEX SPRINT Brass Glands (inc Lock Nut)       

Brass nickel plated gland Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 04 ATEX 1112 X Temperature range –40 to +75°C Includes dust protection gasket Profil thread with high torque guarantees tight and permanent fit of the cap nut (vibration safe) Suitable for all adaptors and inserts

 

Also available in - Stainless steel A2 (1.4305 / AI. SI 303) & Stainless Steel A4 (1.4404 / AISI 316L)

Part Number

Size mm

L mm

SW mm

E1 mm

TL mm

Diameter Range mm

EMSKE 12

12

5

16

18

23 - 30

4-7

EMSKE 16

16

5

20

22

26 - 34

5 - 10

EMSKE 20

20

6

24

27

29 - 37

6 - 13

EMSKE 25

25

7

29

32

33 - 42

10 - 17

EMSKE 32

32

8

36

40

36 - 44

13 - 21

EMSKE 40

40

8

46

51

44 - 55

16 - 28

EMSKE 50

50

9

55

61

51 - 62

21 - 35

EMSKE 63

63

10

68

75

56 - 67

32 - 48

10


Cable Glands

Specialised Nylon Glands Vent Glands Wiska VENT Glands VENT Cable Glands Pressure, temperature, and air humidity are in a constant state of change, often causing problems to electric devices. Consistently, electronic housings, sensors and other devices are affected breakdowns caused by condensation water. Why condensation water? Condensation water is created despite (and even more through) high IP protection degrees. Among others, these provide absolute water tightness to the enclosure. Although they are liquid-tight, they still allow for air interchange, therefore water vapour can still penetrate the housing. If surroundings cause a fast temperature change, such as pressure differences when entering a tunnel, damp is absorbed from outside. The air then condenses, and resulting water leads to corrosion, short circuits, and breakdown. Advantages to you

  

Condensation water is reduced to a minimum– saving you expensive breakdowns and maintenance work You can easily replace your current gland with VENT gland and save any other installation work and precious time VENT gland is part of the SPRINT system, therefore ALL of the unique inserts and accessories can still be used

Unsure of what glands your requirements are? Call us on 0208 891 1331. We can put your technical details through the VENT gland calculator to ensure we meet your requirements. We’ll ask you for the following:

  

The volume of the equipment to be vented Highest and lowest temperature exposure Timeframe of pressure equalisation

VENT gland SPRINT Nylon Glands (inc Lock Nut)        

Protection class to EN 60 529: IP 68 to 0,6 bar Protection class to DIN 40 050-T9: IP 69K Temperature range: -40°C to 100°C, intermediate up to approx. 120°C Material: Polyamide Maximum traction relief through WISKA patent lamella Seal-tight to enclosure rack through additional EPDM sealing ring Same sealing range on all SPRINT-glands Also available with reduction insert, multiple sealing insert, special sealing insert and dust-protection gasket

Part Number

Size mm

D mm

L mm

SW mm

E1 mm

TL mm

Clamping Range mm

ESVG 20

20

M20X1.5

10

24

27

41-50

6-13

ESVG 25

25

M25X1.5

10

29

32

45-54

9-17

ESVG 32

32

M32X1.5

12

36

40

49-58

13-21

ESVG 40

40

M40X1.5

12

46

51

52-65

16-28

11

1


Cable Glands

1

Brass Glands Vent Sprint Glands VentGLAND SPRINT Brass Glands (inc Lock Nut)           

Protection class to EN 60 529: IP 68 to 0,6 bar Protection class to DIN 40 050-T9: IP 69K -40°C to 100°C, intermediate up to approx. 120°C - Cable gland: brass nickel plated - A micro-porous, liquid-tight and breathable ePTFE membrane as an integrated element of the cable gland - Maximum traction relief through WISKA patent lamella - Seal-tight to enclosure rack through additional EPDM sealing ring - Same sealing range on all SPRINT-glands - Also available with reduction insert, multiple sealing insert, special sealing insert and dust-protection gasket Also available in: Stainless steel 1.4305 & 1.4404 EMC Vent Gland available on request

Size mm

D mm

L mm

Clamping Range mm

SW Mm

E1 mm

TL mm

EMSVG 20

20

M 20x1,5

6

6 - 13

24

27

41 - 50

EMSVG 25

25

M 25x1,5

7

9 - 17

29

32

43 - 52

EMSVG 32

32

M 32x1,5

8

13 - 21

36

40

47 - 56

EMSVG 40

40

M 40x1,5

8

16 - 28

46

51

57 - 70

EMSVG 50

50

M 50x1,5

9

21 - 35

55

61

64 - 77

EMSVG 63

63

M 63x1,5

10

34 - 48

68

75

69 - 83

Part number

Plastic locknuts    

Temperature range: -40°C to 100°C, interm. up to approx. 150°C Material: Polyamide / reinforced glass fibre Chemical resistance: Acetone, benzine, benzene, diesel oil, oils and greases, paint and varnish solvents Low susceptibility to stress cracking

Part number

Part No White

Part No Black

Part No Grey

Box Quantity

D mm

SW mm

E1 mm

TL mm

EMUG 12

10060770

10061780

10062712

100/1000

M 12x1,5

18

20

5

EMUG 16

10060771

10061781

10062713

100/1000

M 16x1,5

22

24

5

EMUG 20

10060772

10061782

10062714

100/1000

M 20x1,5

27

29

5

EMUG 25

10060773

10061783

10062715

100

M 25x1,5

32

35,5

6

EMUG 32

10060774

10061784

10062716

100

M 32x1,5

40

44,5

6

EMUG 40

10060775

10061785

10062717

50

M 40x1,5

50

55

7

EMUG 50

10060776

10061786

10062718

25

M 50x1,5

60

67

7

EMUG 63

10060777

10061787

10062719

10

M 63x1,5

75

83

7

12


Cable Glands

Brass Glands A2 Glands A2 Stuffing Glands    

Application: Brass indoor and outdoor gland suitable for all types of unarmoured cable, providing a seal on the outer sheath. Operating Temperature (standard seals): -20OC to +80OC Ingress Protection: IP66 EN60529 Approval: BS EN 50262:1999

Part No. Pack Entry Thread Qty

A2/2016 A2/20S A2/20 A2/25 A2/32 A2/40 A2/50S A2/50 A2/63S A2/63 A2/75S A2/75 A2/90

2 2 2 2 2 2 1 1 1 1 1 1 1

Diameter Length N D 20 12 20 12 20 12 25 12 32 12 40 15 50 15 50 15 63 15 63 15 75 15 75 15 *90 15

Cable Hexagonal Details Assembled OD mm Min Max A/F A/C Length A 3.5 8 11 13 19 25 31.5 37 42.5 48.5 54.5 60.5 70

A 9 11.8 13.8 19.8 26.4 32.4 38 43.5 49 55.5 62 67 79

F 17 19 21 27 35 42 50 55 63 70 75 80 95

C 18.8 21 23.3 30 38.8 46.6 55.5 61 70 77.7 83.2 88.8 105.4

E 17 18 18 20 24 27 28 28 30 30 32 32 34

Selection guide for Single Core Cables

Cable Size mm² Cable

10

16

25

50

70

95

120

150

185

240

300

400

500

630

6491B

20SS

20SS

20S 20S 20

25

25

25

32

32

40

40

50S

50S

50

6181Y

20S

20S

20

20

25

25

25

25

32

32

40

40

50S

50S

50

20

25

25

32

32

32

40

40

40

50S

50S

50

63S

63

6381TQ 20

35

13

1


Cable Glands

1

Brass Glands BW Glands BW Gland Kit– Indoor 

   Pack

Entry Thread Diameter Length

LSF Part No.

PVC Part No.

Qty

LSFBW20S LSFBW20 LSFBW25 LSFBW32 LSFBW40 LSFBW50S LSFBW50 LSFBW63S LSFBW63 LSFBW75S LSFBW75 LSFBW90

BW20SK BW20K BW25K BW32K BW40K BW50SK BW50K BW63SK BW63K BW75SK BW75K BW90K

2 2 2 2 1 1 1 1 1 1 1 1

N

D

20 20 25 32 40 50 50 63 63 75 75 *90

10 10 10 10 15 15 15 15 15 20 20 20

Application: Brass indoor gland suitable for all types of steel wire armoured cable (SWA), providing mechanical cable retention and electrical continuity via armour wire termination. Operating Temperature: -80OC to +300OC Ingress Protection: IP2X EN60529 Approval: BS 6121 Part 1:2005

Cable Acceptance Details Hexagonal Details Assembled Armour Wire A/F A/C Dia Dia. Length Size B T A F C E max min max min 8 11.8 12.9 15.8 0.90/1.25 22 24.4 16 11 13.8 15.5 20.8 0.90/1.25 27 30 18 13 19.8 20.3 27.5 1.25/1.60 34 37.7 20 19 26.4 26.7 33.5 1.60/2.00 41 45.5 21 25 32.4 33 40.9 1.60/2.00 50 55.5 23 31.5 38 39.4 46.3 2.00/2.50 60 66.6 24.5 36.5 44 45.7 52.6 2.00/2.50 65 72.1 24.5 42.5 49 52.1 61.5 2.5 75 83.2 29 48.5 55.5 58.4 65.3 2.5 80 88.8 29 54.5 62 64.8 73 2.5 90 100 33 60.5 67 71 78 2.5 95 105.4 33 66 79 77 90 2.50/3.15 106 117.6 37

Selection Guide for XLPE SWA PVC or LSF 600/1000v Cables Cores

1.5

2.5

4.0

6.0

10

16

25

35

50

70

95

2Core

20S

20S

20S

20

20

25

25

25

25

32

32

3Core

20S

20S

20S

20

25

25

32

32

32

40

40

4Core

20S

20S

20

20

25

25

32

32

40

40

50S

50

14

120

150

185

240

300

400

40

40

50S

50S

50S

50

50

63S

50

63S

63

75S

50

63S

63

75S

75


Cable Glands

Brass Glands CW Glands CW Gland Kit– Outdoor 

  

Application: Brass indoor and outdoor gland suitable for all types of steel wire armoured cable (SWA), providing an environmental seal on the outer cable sheath. Operating Temperature: -20OC to +80OC Ingress Protection: IP66 Approval: BS 6121 Part 1:2005 Cable Acceptance Details Armour Wire Dia. Dia. Size

LSF Part No.

PVC Part No.

LSFCW20S LSSFCW20 LSFCW25 LSFCW32 LSFCW40 LSFCW50S LSFCW50 LSFCW63S LSFCW63 LSFCW75S LSFCW75

CW20SK CW20K CW25K CW32K CW40K CW50SK CE50K CW63SK CW63K CW75SK CW75K

Hexagonal Details

Length

Glands Back Nut Compression Nut

Entry Threads Thread Length Dia N D

max

min

max

20 x 1.5 20 x 1.5 25 x 1.5 32 x 1.5 40 x 1.5 50 x 1.5 50 x 1.5 63 x 1.5 63 x 1.5 75 x 1.5 75 x 1.5

11.8 13.6 20 26.5 32.1 37 42.4 48.5 55.2 60 67.7

12.8 15.5 22 26 33 39.5 45 52 59 66 70

15.5 19.5 26.5 33.5 39.5 45 52 59 66 70 78

10 10 10 10 15 15 15 15 15 20 20

Assembled

B

A

T

0.9 0.9 1.25 1.6 1.6 2 2 2.5 2.5 2.5 2.5

E Approx.

J

K

F

C

A/F

A/C

A/F

A/C

22 25 33 41 48 55 60 68 75 85 92

24.4 27.7 36.6 45.5 53.3 61 66.6 75.5 83.3 94.4 102.1

24 27 35 43 51 58 63 72 79 90 98

26.6 30 38.8 47.7 56.6 64.4 70 80 87.7 100 108.8

38 39 44 48 52 55 55 60 60 66 66

Selection Guide for XLPE SWA PVC or LSF 600/1000v Cables Cores

1.5

2.5

4.0

6.0

10

16

25

35

50

70

95

2Core

20S

20S

20S

20

20

25

25

25

25

32

32

3Core

20S

20S

20S

20

25

25

32

32

32

40

40

4Core

20S

20S

20

20

25

25

32

32

40

40

50S

50

15

120

150

185

240

300

400

40

40

50S

50S

50S

50

50

63S

50

63S

63

75S

50

63S

63

75S

75

1


Cable Glands

1

Aluminium Weatherproof Glands E1W Aluminium GXD Brass Gland Kit for Braided Cables  

    Part No.

Pack Qty

Entry Thread Diameter Length N

GXD20S GXD20 GXD25 GXD32 GXD40 GXD50S GXD50

2 2 2 2 1 1 1

GXD Cable Glands Application: Brass indoor and outdoor gland suitable for all types of flexible wire braided cable (CY or SY), providing an environmental seal around the outer sheath, and internal mechanical retention of wire braid for electrical continuity. Operating Temperature (standard seals): -20OC to +80OC Ingress Protection: IP66 EN60529 Approval: BS EN 50262:1999 15mm thread length

20 20 20 25 32 40 50

Cable Acceptance Diameter

A/F

A/C

Total Length Length

B

F

C

E

24.0 27.0 36.0 41.0 50.0 55.0 60.0

26.9 30.0 40.3 45.6 55.8 61.5 67.0

18.0 20.0 26.0 26.0 27.0 27.0 27.0

D 15 15 15 15 15 15 15

min 7.0 10.5 12.5 18.5 25.0 30.5 36.5

16

max 11.6 13.6 19.8 26.3 32.1 38.1 44.0

Hex


Cable Glands

Brass Glands E1W E1W Weatherproof Brass Gland Kit      

E1W Premier 5 Part Brass Cable Glands (LSF) Application: Brass indoor and outdoor gland suitable for all types of steel wire armoured cable (SWA), providing an environmental seal on both the cable inner and outer sheaths. Operating Temperature (standard seals): -20OC to +80OC Ingress Protection: IP66 EN60529 Approval: BS EN 50262:1999 15mm thread length

The gland also provides mechanical cable retention and electrical continuity via armour wire termination. 

Aluminium E1W available on request

Part No.

Pack Qty

Entry Thread Diameter Length N D

Cable Acceptance Diameter

Diameter B min | max 8.4 13.8 12.9 15.5 20.3 26.7 33 39.4 45.7 52.1 58.4 64.8 71

E1W20/16

2

20

15

A min | max 3.5 9

E1W20S E1W20 E1W25 E1W32 E1W40 E1W50S E1W50 E1W63S E1W63 E1W75S E1W75

2 2 2 2 2 1 1 1 1 1 1

20 20 25 32 40 50 50 63 63 75 75

15 15 15 15 20 20 20 20 20 20 20

8 11 13 19 25 31.5 36.5 42.5 48.5 54.5 60.5

11.8 13.8 19.8 26.4 32.4 38 44 49 55.5 62 67

15.8 20 27.5 33.5 40.9 46.3 52.6 61.5 65.3 73 78

Armour Wire Size

Hex

Total Length

A/F A/C F C

Length E

0.9

22

24.4

40

0.90/1.25 0.90/1.25 1.25/1.60 1.60/2.00 16.0/2.00 2.00/2.50 2.00/2.50 2.5 2.5 2.5 2.5

23 24 30 38 46 55 60 65 75 80 90

26.6 33.3 42.2 51 61 66.6 72.1 83.2 88.8 100 105

42 43 46 50 54.5 57.5 57.5 63 63 68 68

Selection guide for XLPE SWA PVC or LSF 600/1000v Cables

Cable Size mm² Cores

1.5

2.5

4.0

6.0

10

16

25

35

50

70

95

120

150

185

240

300

400

2Core

20SS

20S

20S

20

20

25

25

25

25

32

32

40

40

50S

50

50

63S

3Core

20S

20S

20

20

25

25

25

32

32

40

40

50S

50S

50S

63S

63

75S

4Core

20S

20S

20

20

25

25

32

32

40

40

50S

50

50

63S

63

75S

75

17

1


Cable Glands

1

Brass Industrial Glands Prysmian BW Glands Prysmian BW Gland Kit– Indoor         Pack Entry Thread Qty Length E

Part No.

2 2 2 1 1 1 1 1 1

LSF20sBW LSF20BW LSF25BW LSF32BW LSF40BW LSF50BW LSF63BW LSF75SBW LSF75BW

Dia. A max 11.6 13.9 19.9 26.2 32.1 44 55.9 61.9 67.9

10 10 10 10 15 15 15 15 15

Premium Indoor LS0H gland & accessories for SWA cable Guaranteed termination system with Prysmian and Draka Cable Temperature range –40 to +100 For use in dry, dust free situation BS6321-1 CuZn39Pb3 extruded brass alloy used for guaranteed strength and performance Service temperature range –20°C to +90°C LUL approved

Cable Acceptance Details Armour Wire Size C max 0.90 0.90/1.25 1.25/1.60 1.60/2.00 16.0/2.00 2.00/2.5 2.5 2.5 2.5

Hexagonal Details A/F A/C G H 22 27 32.9 42.4 50.0 70.1 80.0 85.0 98.8

24.9 30.5 36.8 47.8 57.0 77.2 87.4 95.0 109.2

Selection Guide for XLPE SWA PVC or LSF 600/1000v Cables Cable Size mm2 Cores

1.5

2.5

4.0

6.0

10

16

25

35

50

70

95

2Core

20S

20S

20S

20

20

25

25

25

25

32

32

3Core

20S

20S

20S

20

25

25

32

32

32

40

40

4Core

20S

20S

20

20

25

25

32

32

40

40

50S

50

18

120

150

185

240

300

400

40

40

50S

50S

50S

50

50

63S

50

63S

63

75S

50

63S

63

75S

75


Cable Glands

Brass Industrial Glands Prysmian CW Glands Prysmian CW Gland Kit– Outdoor          

Premium Indoor/Outdoor LS0H gland & accessories for SWA cable Guaranteed termination system with Prysmian and Draka Cable Brass indoor and outdoor cable gland & accessories Three part amour lock with separate armour locking ring ideal for checking electrical continuity Temperature range –40°C to +100°C IP66 rated BS6121: Pt1:1989 EN 50262 CuZn39Pb3 extruded brass alloy used for guaranteed strength and performance LUL approved Pack Entry Thread Qty Length E

Part No.

2 2 2 2 1 1 1 1 1 1 1

LSF20SSCW LSF20SCW LSF20CW LSF25CW LSF32CW LSF40CW LSF50SCW LSF50CW LSF63CW LSF75SCW LSF75CW

Dia. B max 13.2 15.8 20.8 27.2 33.5 39.9 46.2 52.6 65.3 78.0 88.0

10 10 10 10 10 15 15 15 15 15 15

Cable Acceptance Details Armour Wire Size C max 0.90 0.90 0.90/1.25 1.25/1.60 1.60/2.00 16.0/2.00 2.00/2.5 2.00/2.5 2.5 2.5 3.15

Hexagonal Details A/F A/C G H 23.4 25.7 30.5 37.6 47.3 56.4 65.5 70.1 80.0 98.8 115.0

26.7 29.2 34.0 42.2 53.6 61.5 72.1 77.2 87.4 109.2 126.0

Selection Guide for XLPE SWA PVC or LSF 600/1000v Cables Cores

1.5

2.5

4.0

6.0

10

16

25

35

50

70

95

120

150

185

240

300

400

2Core

20SS

20S

20S

20

20

25

25

25

32

32

32

40

40

50S

50

50

63S

3Core

20S

20S

20

20

20

25

32

32

32

40

40

50S

50S

50

63S

63

75S

4Core

20S

20S

20

20

20

25

32

32

40

40

50S

50

50

63S

63

75S

75

19

1


Cable Glands

1

Aluminium Glands CW Aluminium CW Aluminium Glands for Single Core AWA Cables  

CW Aluminium LSOH Cable Glands Application: Aluminium indoor and outdoor gland suitable all types of aluminium wire armoured cable (AWA), providing an environmental seal on the cable outer sheath LUL approved Made from 6082 aluminium alloy, for guaranteed strength Operating Temperature (standard seals): -20OC to +90OC Ingress Protection: IP66 EN60529 Approval: BS EN 50262:1999

    

Part No.

LSF20SCWAL LSF20CWAL LSF25CWAL LSF32CWAL LSF40CWAL LSF50SCWAL LSF50CWAL LSF63SCWAL LSF63CWAL LSF75SCWAL LSF75CWAL

Entry Threads Thread Dia Length N D min 20 x 1.5 10 20 x 1.5 10 25 x 1.5 10 32 x 1.5 10 40 x 1.5 15 50 x 1.5 15 50 x 1.5 15 63 x 1.5 15 63 x 1.5 15 75 x 1.5 20 75 x 1.5 20

Cable Acceptance Details Armour Wire Dia. Dia. Size B T A

max 11.8 13.6 20 26.5 32.1 37 42.4 48.5 55.2 60 67.7

min 12.8 15.5 22 26 33 39.5 45 52 59 66 70

max 15.5 19.5 26.5 33.5 39.5 45 52 59 66 70 78

0.9 0.9 1.25 1.6 1.6 2 2 2.5 2.5 2.5 2.5

Assembled Hexagonal Details

Length

Glands Back Nut Compression Nut J K F C A/F A/C A/F A/C 22 25 33 41 48 55 60 68 75 85 92

24.4 27.7 36.6 45.5 53.3 61 66.6 75.5 83.3 94.4 102.1

24 27 35 43 51 58 63 72 79 90 98

26.6 30 38.8 47.7 56.6 64.4 70 80 87.7 100 108.8

E Approx.

38 39 44 48 52 55 55 60 60 66 66

Selection Guide for XLPE AWA PVC or LSF 600/1000v Cables Cores

70

95

120

150

185

240

300

400

500

630

800

1000

1Core

20

25

25

32

32

32

40

50S

50S

50

63S

63

20


Cable Glands

Brass Industrial Glands Taurus Earthing Nut Gland Kits Taurus BWTM & CW Gland Kits 

Premium gland pack product featuring the Award Winning EarthingNutTM 2010 Innovative Power Product of the Year (also sold separately) 60% quicker installation Brass indoor 2 part gland (BW) and indoor and outdoor 4 part gland suitable (CW) for all types of steel wire armoured cable (SWA), providing mechanical cable retention and electrical continuity via armour wire termination. LSF -80OC to + 300OC (BW) -20OC to + 80OC (CW) IP2X EN60529 (BW,) IP66 (CW) BS 6121 Part 1:2005

 

   

Pack Qty

Part No.

Entry Thread Diameter Length N

D

20 20 25 32 40 50 63

10 10 10 10 15 15 15

2 2 2 2 1 1 1

TPBW20SLSF TPBW20LSF TPBW25LSF TPBW32LSF TPBW40LSF TPBW50LSF TPBW63LSF

Pack Qty

Entry Thread Dia | Length N D

Cable Acceptance Details Dia. Dia. Armour Wire A B T

Part No.

TPCW20SLSF TPCW20LSF TPCW25LSF TPCW32LSF TPCW40LSF TPCW50LSF TPCW63LSF

Cable Acceptance Details Dia. Dia. Armour Wire Size A B T max max 11.8 15.8 0.90/1.25 13.8 19.5 0.90/1.25 19.8 27 1.25/1.60 26.4 33.5 1.60/2.00 32.4 40.1 16.0/2.00 44 52.6 2.00/2.5 56.2 65.5 2.5

min | max

2 2 2 2 1 1 1

20 20 25 32 40 50 63

10 10 10 10 15 15 15

8 11 13 19 25 37 48

12 14 20 26 32 44 56

13 16 20 27 33 46 58

min | max

16 21 27 34 40 53 65

21

0.90/1.25 0.90/1.25 1.25/1.60 1.60/2.00 1.60/2.00 2.00/2.50 2.5

Hexagonal Details A/F F 22 25 33 40 48 62.5 76

A/C

Assembled Length

C

E

24.4 27.7 36.6 44.4 53.3 69.4 84.4

16 17 18 21 23 25 28

Hexagonal Details Body & Compression Back Nut Nut A/F A/C A/F A/C F C J K 23 26 24 27 26 29 28 31 34 38 36 40 42 47 46 51 50 56 55 61 62 69 65 72 76 85 80 89

Assembled Length E

38 39 45 48 53 59 66

1


Cable Glands

1

Brass Glands Prysmian CX Gland CX Gland Kit– Wire Braided Cable 

CX Indoor/Outdoor LSOH gland for wire braided cable Brass indoor and outdoor cable gland & accessories Three part armour lock with separate armour locking ring ideal for checking electrical continuity Temperature range –20°C to +90°C IP66 rated BS 6121:Pt 1:1989 EN 50262 CuZn39Pb3 extruded brass alloy used for guaranteed strength and performance LUL approved

      

Part No.

Pack

Entry Thread

Qty

Length E

CX20SSLSF CX20SLSF CX20LSF CX25LSF CX32LSF CX40LSF CX50SLSF CX50LSF CX63LSF CX75LSF

2 2 2 2 1 1 1 1 1 1

10 10 10 10 10 15 15 15 15 15

Cable Acceptance Details Under Braid Diameter A max 20 20 20 25 32 40 50 50 63 75S

Overall Diameter B max 13.2 15.8 20.8 27.2 33.5 39.9 46.2 52.6 65.3 78.0

22

Hexagonal Details

Braid Wire Diameter

A/F

A/C

C

F

H

0.2/0.3 0.2/0.3 0.2/0.3 0.2/0.45 0.3/0.45 0.3/0.45 0.3/0.45 0.3/0.45 0.3/0.45 0.3/0.45

23.4 25.7 30.5 37.6 47.3 56.4 65.5 70.1 80.0 98.8

26.7 29.2 34.0 42.2 53.6 61.5 72.1 77.2 87.4 109.2


Cable Glands

Integral Earth Glands CW CIEL CW CIEL Integral Earth Lug Glands        

Brass indoor and outdoor cable gland with earth bonding connection Suitable for circular galvanised steel wire armoured, plastic or rubber sheathed cables Outer seal grips sheath of cable Three part armour lock with separate armour locking ring Temperature range –20°C to +90°C IP66 rated EN 50262 Integral earth connection complies with GDCD 190 Category A (43.3kA for 1 second) Entry Thread

Pack Part No.

CW-CIEL20SLSF CW-CIEL20LSF CW-CIEL25LSF CW-CIEL32LSF CW-CIEL40LSF CW-CIEL50LSF CW-CIEL63LSF CW-CIEL75LSF CW-CIEL85LSF

Qty

2 2 2 2 1 1 1 1 1

Diameter

Length

B

D

15.8 20.8 27.2 33.5 39.9 52.6 65.3 78.0 88.0

10 10 10 10 10 15 15 15 20

Cable Acceptance Details Under Armour Diameter A max 13.2 15.8 20.8 27.2 33.5 39.9 46.2 52.6 65.3

23

Armour Wire Diameter C max 0.9/1.25 0.9/1.25 1.25/1.6 1.6/2.0 1.6/2.0 1.6/2.0 2.5 2.5 3.15

Hexagonal Details A/F

A/C

G

H

30.5 30.5 42.4 56.4 56.4 70.1 90.1 106.2 115.0

34.0 34.0 48.0 61.5 61.5 77.2 100.0 117.0 126.0

1


Cable Glands

1

Brass Industrial Glands A2P/A2 LSF A2EX EEx d IIC & EEx eII Deluge & Flame Proof Gland           

Part No.

A2F16 A2F20S A2F20 A2F25 A2F32 A2F40 A2F50 A2F63 A2F75S A2F75

Pack Qty

2 2 2 2 2 2 1 2 1 1

Indoor/Outdoor gland for use with unarmoured cable in hazardous areas Suitable for circular unarmoured cables with extruded oversheath Achieves IP66, IP68 (1bar) and deluge proof DTS01:1991 seal onto cable to enclosure with suitable sealing washer or thread sealant. Dual seal option (a2EXP available to special order) For use with single wire armour “W”, wire braid “X”, elastomer and plastic insulated cables Temperature range –50°C to +200°C Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version NPT thread alternative

Gland Dimensions mm Entry Thread Cable Acceptance Details Overall Dia. Approx Length Hexagonal Details Length B D E F D min max 15 3.5 8.5 36 24.9 22.0 15 8.0 11.5 36 24.9 22.0 15 8.0 16.0 34 28.7 25.7 15 11.5 21.0 44 36.9 33.0 15 18.5 27.5 38 42.2 37.5 15 24.0 34.0 46 53.6 47.2 15 31.0 41.0 44 61.5 56.4 15 40.0 52.5 61 77.2 70.0 15 52.5 58.0 46 87.4 98.8 15 54.5 65.5 66 109.2 98.8

24


Cable Glands

Flameproof Gland for SWA E1WF E1WF EEx d IIC & EEx e II Brass Gland       

 

Indoor/Outdoor gland for steel wire armoured cable in hazardous areas Three part armour lock with separate armour locking ring ideal for checking electrical continuity Temperature range –60°C to +90°C IP66 rated Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 600797: 2006-07, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Nickel plated version also available NPT thread available on request

May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 2 with EEx nA II equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 21 & 22 with ExtD A21, IP66 - Zones 1&2 with EEx e II equipment Where cable is effectively filled may also be used in: - Zones 1&2 with EEx d IIC equipment not containing a source of ignition & with a volume les than 2000cm3 - Zones 1 & 2 with EEx d IIA & EEx d IIB equipment not containing a source of ignition & with any volume - Zones 1 with EEx d IIA & EEx d IIB equipment containing a source of ignition & with a volume less than 2000cm3 - Zone 2 with EEx d IIA & EEx d UUB equipment containing a source of ignition & with any volume - Zone 2 with EEx nR II equipment Pack Part No.

E1WF16 E1WF20SS E1WF20S E1WF20 E1WF25 E1WF32 E1WF40 E1WF50S E1WF50 E1WF63S E1WF63 E1WF75S E1WF75 E1WF85

Qty

2 2 2 2 2 2 2 2 1 1 1 1 1 1

Entry Thread Length D 15 15 15 15 15 15 15 15 15 15 15 15 15 20

Cable Acceptance Details Inner sheath Dia. ‘A’ min max 3.81 8.74 3.81 8.74 8.00 11.79 11.79 14.15 14.00 20.12 19.70 26.55 26.55 32.42 32.42 38.39 38.39 44.33 44.33 50.27 50.27 56.24 56.24 62.18 62.18 68.13 68.0 74.00

Overall Dia. ‘B’ min min 8.0 13.2 8.0 13.2 8.0 15.8 11.7 20.8 17.00 27.2 23.5 33.5 29.0 39.9 38.0 46.2 39.5 52.6 50.0 58.9 51.3 65.3 62.0 71.6 62.5 78.0 68.0 88.0

25

Hexagonal Details Armour Wire Size T 0.9 0.9 0.9/1.4 0.9/1.4 1.25/1.6 1.6/2.0 1.6/2.0 2.0/2.5 2.0/2.5 2.5 2.5 2.5 2.5 3.15

A/C E 26.7 26.7 29.2 34.0 42.2 53.6 61.5 66.0 72.2 83.0 87.4 99.1 109.2 126.0

A/F F 23.4 23.4 25.7 30.5 37.6 47.2 56.4 60.0 70.1 75.0 80.0 90.2 98.8 115.1

1


Cable Glands

1

Flameproof Wire Braid Gland E1XF E1XF EEx d IIC & EEx e II Brass Gland 

Indoor/Outdoor flameproof gland for wire braid cable for use in hazardous areas Three part armour lock with separate armour locking ring ideal for checking electrical continuity Temperature range –60°C to +90°C IP66 rated Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 600797: 2006-07, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Nickel plated version also available NPT thread available on request

     

 

May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 2 with EEx nA II equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 21 & 22 with ExtD A21, IP66- Zones 1&2 with EEx e II equipment Where cable is effectively filled may also be used in: - Zones 1&2 with EEx d IIC equipment not containing a source of ignition & with a volume les than 2000cm3 - Zones 1 & 2 with EEx d IIA & EEx d IIB equipment not containing a source of ignition & with any volume - Zones 1 with EEx d IIA & EEx d IIB equipment containing a source of ignition & with a volume less than 2000cm3 - Zone 2 with EEx d IIA & EEx d UUB equipment containing a source of ignition & with any volume - Zone 2 with EEx nR II equipment Pack Entry Thread Cable Acceptance Details Hexagonal Details Qty Length Inner sheath Dia. Overall Dia. Braid Wire Size A/C A/F Part No. D T ‘A’ ‘B’ E F min max min min 2 15 3.81 8.74 8.0 13.2 0.2/0.3 26.7 23.4 E1XF16 2 15 3.81 8.74 8.0 13.2 0.2/0.3 26.7 23.4 E1XF20SS 2 15 8.00 11.79 8.0 15.8 0.2/0.3 29.2 25.7 E1XF20S 2 15 11.79 14.15 11.7 20.8 0.2/0.3 34.0 30.5 E1XF20 2 15 14.00 20.12 17.00 27.2 0.2/0.45 42.2 37.6 E1XF25 2 15 19.70 26.55 23.5 33.5 0.3/0.45 53.6 47.2 E1XF32 2 15 26.55 32.42 29.0 39.9 0.3/0.45 61.5 56.4 E1XF40 2 15 32.42 38.39 38.0 46.2 0.3/0.45 66.0 60.0 E1XF50S 1 15 38.39 44.33 39.5 52.6 0.3/0.45 72.2 70.1 E1XF50 1 15 44.33 50.27 50.0 58.9 0.3/0.45 83.0 75.0 E1XF63S 1 15 50.27 56.24 51.3 65.3 0.3/0.45 87.4 80.0 E1XF63 1 15 56.24 62.18 62.0 71.6 0.3/0.45 99.1 90.2 E1XF75S 1 15 62.18 68.13 62.5 78.0 0.3/0.45 109.2 98.8 E1XF75 1 20 68.0 74.00 68.0 88.0 0.3/0.45 126.0 115.1 E1XF85

26


Cable Glands

Flameproof Universal EEx e EEx d Gland E1W-XL E1W-XL EEx d IIC & EEx e II Brass Gland          

Flameproof Universal Gland EEx d & EEx e Dual Certified ATEX/IECEx Double seal gland for Outdoor or Indoor use For use with single wire armour “W”, wire braid “X”, elastomer and plastic insulated cables Temperature range –60°C to +90°C IP67 ingress protection Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version NPT thread alternative

May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 1 & 2 with EEx p II equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 2 with EEx nA II equipment - Zones 1&2 with EEx e II equipment - Zones 21 & 22 with ExtD A21, IP66 Where cable is effectively filled may also be used in: - Zones 1&2 with EEx d IIC equipment not containing a source of ignition & with a volume les than 2000cm3 - Zones 1 & 2 with EEx d IIA & EEx d IIB equipment not containing a source of ignition & with any volume - Zones 1 with EEx d IIA & EEx d IIB equipment containing a source of ignition & with a volume less than 2000cm3 - Zone 2 with EEx d IIA & EEx d UUB equipment containing a source of ignition & with any volume - Zone 2 with EEx nR II equipment

Part No.

Gland Dimensions mm

Pack

Entry Thread

Cable Acceptance Details

Qty

Length

Inner sheath Dia.

Overall Dia.

Braid Wire Size

D

‘A’

‘B’

T

Approx Length C

min

max

min

min

Hexagonal Details D E

E1WXL20SS

15

3.81

8.74

8.0

13.2

0.2/0.3

41.0

26.7

23.4

E1WXL20S

15

8.00

11.79

8.0

15.8

0.2/0.3

43.0

29.2

25.7

E1WXL20

15

11.79

14.15

11.7

20.8

0.2/0.3

43.0

34.0

30.5

E1WXL25

2

15

14.00

20.12

17.00

27.2

0.2/0.45

48.0

42.2

37.6

E1WXL32

2

15

19.70

26.55

23.5

33.5

0.3/0.45

53.0

53.6

47.2

E1WXL40

2

15

26.55

32.42

29.0

39.9

0.3/0.45

56.0

61.5

56.4

E1WXL50S

2

15

32.42

38.39

38.0

46.2

0.3/0.45

61.0

66.0

60.0

E1WXL50

1

15

38.39

44.33

39.5

52.6

0.3/0.45

61.0

72.2

70.1

E1WXL63S

1

15

44.33

50.27

50.0

58.9

0.3/0.45

64.0

83.0

75.0

E1WXL63

1

15

50.27

56.24

51.3

65.3

0.3/0.45

64.0

87.4

80.0

E1WXL75S

1

15

56.24

62.18

62.0

71.6

0.3/0.45

73.0

99.1

90.2

E1WXL75

1

15

62.18

68.13

62.5

78.0

0.3/0.45

73.0

109.2

98.8

E1WXL85

1

20

68.0

74.00

68.0

88.0

0.3/0.45

102.0

126.0

115.1

27

1


Cable Glands

1

Barrier Glands BARR A BARR-A EEx d IIC Brass Barrier Gland           May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 1 & 2 with EEx d II equipment - Zones 1&2 with EEx e II equipment

Part No.

Pack

Entry Thread

Qty

Diameter Length N

BARRA20

Indoor/Outdoor gland for use with unarmoured cable in Zone 1 and Zone 2 hazardous areas Temperature range –60°C to +90°C IP66 rated Provides mechanical retention Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version Matching accessory kits available NPT thread alternative

- Zones 1 & 2 with EEx p II equipment - Zone 2 with EEx nA II equipment - Zone 2 with EEx nR II equipment - Zones 21 & 22 with ExtD A21, IP66

Gland Dimensions mm

Cable Acceptance Details Dia. Over No. of Conductors Conductors

Overall Dia.

Approx Length

B

C

D

E

D max

max

min

max

Hexagonal Details

20

15

11.0

30

8.9

15.7

56

40.0

36.0

42

13.0

19.3

59

48.0

42.4

BARRA25

2

25

15

16.00

BARRA32

2

32

15

22.1

60

17.0

25.4

59

53.6

47.2

BARRA40

2

40

15

28.2

100

24.1

30.0

63

61.5

56.4

BARRA50

1

50

15

37.1

200

29.0

41.9

66

77.2

70.1

BARRA63

1

63

15

48.4

400

40.9

52.8

69

87.4

80.0

BARRA75

1

75

15

58.6

400

49.8

59.9

80

109.2

98.8

BARRA85

1

85

20

65.8

400

58.9

73.9

83

116.8

106.2

28


Cable Glands

1

Barrier Glands BARR W BARR-W EEx d IIC Brass Barrier Gland           

Indoor/Outdoor for use with armoured cable in Zone 1 and Zone 2 hazardous areas Temperature range –60°C to +90°C IP66 rated Provides mechanical retention and electrical continuity through the armour wire termination Weatherproof & waterproof Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0072x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version Matching accessory kits available NPT thread alternative May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 1 & 2 with EEx d II equipment with any volume - Zones 1&2 with EEx e II equipment

Gland Dimensions mm Dia. Over No. of Armour Approx Hexagonal Inner Sheath Dia. Overall Dia. Qty Diameter Length Wire Dia. Length Details Conductors Conductors

Pack Part No.

- Zones 1 & 2 with EEx p II equipment - Zone 2 with EEx nA II equipment - Zone 2 with EEx nR II equipment - Zones 21 & 22 with ExtD A21, IP66

Entry Thread

N

Cable Acceptance Details

A

D

B

max

max

min

max

min

max

C

D

E

F

BARRW20S

2

20

15

11.0

30

-

12.5

8.0

15.8

0.9/1.4

67

34.0

30.5

BARRW20

2

20

15

11.0

30

-

12.5

11.7

20.8

0.9/1.4

64

34.0

30.5

BARRW25

2

25

15

16.00

42

11.5

18.0

17.0

27.2

1.25/1.6

65

42.2

37.6

BARRW32

1

32

15

22.1

60

17.0

25.0

19.0

33.5

1.6/2.0

77

53.6

47.3

BARRW40

2

40

15

28.2

100

24.0

31.5

26.5

39.9

1.6/2.0

77

61.5

56.4

BARRW50

1

50

15

37.1

200

30.0

41.5

36.0

52.6

2.0/2.5

84

77.2

70.1

BARRW63

1

63

15

48.4

400

40.0

54.0

46.5

65.3

2.5

90

87.4

80.0

BARRW75

1

75

15

58.6

400

53.0

65.5

58.0

78.0

2.5/3.15

96

109.2 98.8

BARRW85

1

85

20

65.8

400

60.0

74.0

68.0

88.0

2.5/3.15

108

126.0

29

115


Cable Glands

1

Barrier Glands BARR X BARR-X EEx dIIC Brass Barrier Gland           

Indoor/Outdoor for use with wire braid cable in Zone 1 and Zone 2 hazardous areas Temperature range –60°C to +90°C IP66 rated Provides mechanical retention and electrical continuity through the braid wire termination Weatherproof & waterproof Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0072x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version Matching accessory kits available NPT thread alternative

May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 1 & 2 with EEx d II equipment with any volume - Zones 1&2 with EEx e II equipment

Gland Dimensions mm Dia. Over No. of Braid Approx Hexagonal Inner Sheath Dia. Overall Dia. Qty Diameter Length Wire Dia. Length Details Conductors Conductors

Pack Part No.

- Zones 1 & 2 with EEx p II equipment - Zone 2 with EEx nA II equipment - Zone 2 with EEx nR II equipment - Zones 21 & 22 with ExtD A21, IP66

Entry Thread

N

Cable Acceptance Details

A

D

B

max

max

min

max

min

max

C

D

E

F

BARRX20S

2

20

15

11.0

30

-

11.5

8.0

15.8

0.2/0.3

67

34.0

30.5

BARRX20

2

20

15

11.0

30

-

12.5

11.7

20.8

0.2/0.3

64

34.0

30.5

BARRX25

2

25

15

16.00

42

11.5

18.0

17.0

27.2

0.2-0.45

65

42.2

37.6

BARRX32

1

32

15

22.1

60

17.0

25.0

19.0

33.5

0.3/0.45

77

53.6

47.3

BARRX40

2

40

15

28.2

100

24.0

31.5

26.5

39.9

0.3/0.45

77

61.5

56.4

BARRX50

1

50

15

37.1

200

30.0

41.5

36.0

52.6

0.3/0.45

84

77.2

70.1

BARRX63

1

63

15

48.4

400

40.0

54.0

46.5

65.3

0.3/0.45

90

87.4

80.0

BARRX75

1

75

15

58.6

400

53.0

65.5

58.0

78.0

0.3/0.45

96

109.2 98.8

BARRX85

1

85

20

65.8

400

60.0

74.0

68.0

88.0

0.3/0.45

108

126.0

For LSF & LS0H gland, add LSF or LS0H to the end of part number

30

115


Cable Glands

Hawke Glands 121 Industrial 121 Industrial Glands Application  Outdoor or indoor use  For use with non-armoured elastomer and plastic insulated cables. Technical Data  Construction and Test Standards: EN 50262, BS 6121 : Part 1 Type A2.  Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days)to IEC/EN 60529.  Deluge Protection to DTS01.  Operating Temperature Range: -60°C to +100°C.  Assembly Instruction Sheet: AI 392. Features  Provides a cable retention seal onto the cables outer sheath.  Manufactured in Brass (standard), Nickel Plated Brass, 316 Stainless Steel or Aluminium.  Brass NPT entries are nickel plated as standard.

CABLE GLAND SELECTION TABLE Entry Thread Size Size Ref.

Metric

Cable Acceptance Details

Hexagon Dimensions

Outer Sheath ‘B’

NPT * Standard or Option

Min.

Max.

Min.

Max.

Standard Seal

Alternative Seal (S)

'G'

Across Flats

Across Corners

2K

M16

-

3.2

8.0

-

-

23.5

19.0

21.2

Os

M20²

½"

3.2

8.0

-

-

23.8

24.0

26.5

O

M20²

½"

6.5

11.9

-

-

23.8

24.0

26.5

A

M20

¾" or ½"

10.0

14.3

8.5

13.4

24.8

30.0

32.5

B

M25

1" or ¾"

13.0

20.2

9.5

15.4

25.8

36.0

39.5

C

M32

1¼" or 1"

19.5

26.5

15.5

21.2

28.2

46.0

50.5

C2

M40

1½" or 1¼"

25.0

32.5

22.0

28.0

29.5

55.0

60.6

D

M50

2" or 1½"

31.5

44.4 / 42.3¹

27.5

34.8

40.4

65.0

70.8

E

M63

2½" or 2"

42.5

56.3 / 54.3¹

39.0

46.5

38.2

80.0

88.0

F

M75

3" or 2½"

54.5

68.2 / 65.3¹

48.5

58.3

40.5

95.0

104.0

G

M80

3½"

67.0

73.0

-

-

41.0

106.4

115.0

H

M90

3½"

67.0

77.6

-

-

41.0

115.0

130.0

J

M100

4"

75.0

91.6

-

-

41.0

127.0

142.0

All dimensions in millimeters (except * where dimensions are in inches). 2K - F size metric entry threads are 1.5mm pitch as standard, 15mm length of thread. For G size glands and above, a 2mm pitch is supplied as standard, 20mm length of thread (1.5mm pitch with 15mm length of thread can be supplied) please specify when ordering

¹ Smaller value is applicable when selecting reduced NPT entry option. ² Sizes Os and O are available with an M16 thread size. For O size with M16 thread, the maximum cable inner sheath diameter is 10.9mm

31

1


Cable Glands

1

Hawke Glands 153/RAC 153/RAC Industrial Glands Application  Outdoor or indoor use.  For use with single wire armour ‘W’, wire braid ‘X’, aluminium strip armour ‘Y’ and steel tape armour ‘Z’ elastomer and plastic insulated cables. Technical Data  Construction and Test Standards: EN 50262, BS 6121 : Part 1  Type E1W, E1X, E1Y and E1Z.  Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days) to IEC/EN 60529 and NEMA 4X.  Deluge Protection to DTS01 (Deluge Seal Optional).  Operating Temperature Range: -60°C to +80°C.  Assembly Instruction Sheet: AI 399. Features  Provides armour clamping using one clamping arrangement for all amour / braid types.  Provides a seal on the cables inner sheath.  Provides a cable retention and low smoke and fume, zero halogen seal onto the cables outer sheath.  Manufactured in Brass (standard), Nickel Plated Brass,316 Stainless Steel or Aluminium.  Brass NPT entries are nickel plated as standard. CABLE GLAND SELECTION TABLE Entry Thread Size Size Ref.

Metric

NPT * Standard or Option

Hexagon Dimensions

Cable Acceptance Details Outer Sheath 'B'

Inner Sheath ‘A’

Standard Seal

Alternative Seal (S)

Min.

Max.

Armour / Braid ‘C’

'G'

Orientation Orientation 1 2

Across Flats

Across Corners

Os

M20²

½"

3.0

8.0

-

-

5.5

12.0

0.8 / 1.25

0.0 / 0.8

52.0

24.0

26.5

O

M20²

½"

6.5

11.9

-

-

9.5

16.0

0.8 / 1.25

0.0 / 0.8

52.0

24.0

26.5

A

M20

¾" or ½"

10.0

14.3

8.5

13.4

12.5

20.5

0.8 / 1.25

0.0 / 0.8

53.0

30.0

32.5

B

M25

1" or ¾"

12.5

20.2

9.5

15.4

16.9

26.0

1.25 / 1.6

0.0 / 0.7

69.5

36.0

39.5

C

M32

1¼" or 1"

19.0

26.5

14.5

21.2

22.0

33.0

1.6 / 2.0

0.0 / 0.7

64.0

46.0

50.5

C2

M40

1½" or 1¼"

25.0

32.5

22.0

28.0

28.0

41.0

1.6 / 2.0

0.0 / 0.7

68.3

55.0

60.6

D

M50

2" or 1½"

31.5

44.4 / 42.3¹

27.5

34.8

36.0

52.6

1.8 / 2.5

0.0 / 1.0

79.0

65.0

70.8

E

M63

2½" or 2"

42.5

56.3 / 54.3¹

39.0

46.5

46.0

65.3

1.8 / 2.5

0.0 / 1.0

78.9

80.0

88.0

F

M75

3" or 2½"

54.5

68.2 / 65.3¹

48.5

58.3

57.0

78.0

1.8 / 2.5

0.0 / 1.0

83.7

95.0

104.0

G

M80

3½"

67.0

73.0

-

-

75.0

89.5

2.0 / 3.5

0.0 / 1.0

95.6

106.4

115.0

H

M90

3½"

67.0

77.6

-

-

75.0

89.5

2.0 / 3.5

0.0 / 1.0

95.6

115.0

130.0

J

M100

4"

75.0

91.6

-

-

88.0

104.5

2.5 / 4.0

0.0 / 1.0

95.6

127.0

142.0

All dimensions in millimetres (except * where dimensions are in inches). Os - F size metric entry threads are 1.5mm pitch as standard, 15mm length of thread. For G size glands and above, a 2mm pitch is supplied as standard, 20mm length of thread (1.5mm pitch with 15mm length of thread can be supplied) please specify when ordering.

¹ Smaller value is applicable when selecting reduced NPT entry option. ² Sizes Os and O are available with an M16 thread size. For O size with M16 thread, the maximum cable inner sheath diameter is 10.9mm

32


Cable Glands

Hawke Glands 501/421 EExd 501/421 EExd Glands Application The 501/421 cable gland provides a seal on the outer cable sheath and is intended for use on non-armoured elastomer and plastic insulated cables. The cable gland is dual certified Exd and Exe and is suitable for installation in Zone 1 (21) and Zone 2 (22) hazardous areas. Technical Data  Flameproof Exd and Increased Safety Exe II 2 GD ExtD A21.  Certifi cate No’s: Baseefa06ATEX0056X and IECEx BAS 06.0013X.  Suitable for use in Zone 1, Zone 2, Zone 21, Zone 22 and in Gas Groups IIA, IIB and IIC.  Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-1,  IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1.  Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days) to IEC/EN 60529 and NEMA 4X.  Deluge Protection to DTS01.  Operating Temperature Range: -60°C to +100°C.  Assembly Instruction Sheet: AI 307. Features  When used in Increased Safety applications, this cable gland may be used with braided cable where the braid and the outer sheath pass into the enclosure. The braid must then be suitably terminated inside the enclosure.  Manufactured in Brass (standard), Nickel Plated Brass, 316 Stainless Steel or Aluminium.  Brass NPT entries are nickel plated as standard. CABLE GLAND SELECTION TABLE Entry Thread Size

Cable Acceptance Details

Hexagon Dimensions

Outer Sheath ‘B’

Size Ref.

Metric

NPT * Standard or Option

Min.

Max.

Min.

Max.

2K

M16

-

3.2

8.0

-

-

Os

M20²

½"

3.2

8.0

-

O

M20²

½"

6.5

11.9

A

M20

¾" or ½"

10.0

B

M25

1" or ¾"

C

M32

C2

‘G’

Across Flats

Across Corners

23.5

19.0

21.2

-

23.8

24.0

26.5

-

-

23.8

24.0

26.5

14.3

8.5

13.5

24.8

30.0

32.5

13.0

20.2

9.5

15.4

25.8

36.0

39.5

1¼" or 1"

19.5

26.5

15.5

21.2

28.2

46.0

50.5

M40

1½" or 1¼"

25.0

32.5

22.0

28.0

29.5

55.0

60.6

D

M50

2" or 1½"

31.5

44.4 / 42.3¹

27.5

34.8

40.4

65.0

70.8

E

M63

2½" or 2"

42.5

56.3 / 54.3¹

39.0

46.5

38.2

80.0

88.0

F

M75

3" or 2½"

54.5

68.2 / 65.3¹

48.5

58.3

40.5

95.0

104.0

G

M80

3½"

67.0

73.0

-

-

41.0

106.4

115.0

H

M90

3½"

67.0

77.6

-

-

41.0

115.0

130.0

J

M100

4"

75.0

91.6

-

-

41.0

127.0

142.0

Standard Seal

Alternative Seal (S)

All dimensions in millimetres (except * where dimensions are in inches). 2K - F size metric entry threads are 1.5mm pitch as standard, 15mm length of thread. For G size glands and above, a 2mm pitch is supplied as standard, 20mm length of thread (1.5mm pitch with 15mm

¹ Smaller value is applicable when selecting reduced NPT entry option. ² Sizes Os and O are available with an M16 thread size. For O size with M16 thread, the maximum cable outer sheath diameter is 10.9mm

33

1


Cable Glands

1

Hawke Glands 501/453 EExd Glands 501/453/UNIVERSAL EExd Glands Application  Outdoor or indoor use.  For use with single wire armour ‘W’, wire braid ‘X’, steel tape armour ‘Z’, elastomer and plastic insulated cables.  For particular use with Cables that exhibit ‘Cold Flow’ characteristics. Technical Data  Flameproof Exd and Increased Safety Exe II 2 GD ExtD A21 and Restricted Breathing ExnR II 3G.  Certificate No’s: For sizes Os to F: Baseefa06ATEX0057X and IECExBAS 06.0014X. For sizes G to J: Baseefa06ATEX0056X and IECEx BAS 06.0013X.  Suitable for use in Zone 1, Zone 2, Zone 21, Zone 22 and in Gas Groups IIA, IIB and IIC.  Construction and Test Standards: IEC/EN 60079-0, IEC/EN 600791, IEC/EN 60079-7, IEC/EN 60079-15, IEC/EN 61241-0 and IEC/EN 61241-1.  Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days) to IEC/EN 60529 and NEMA 4X.  Deluge Protection to DTS01.  Operating Temperature Range: -60°C to +80°C.  Assembly Instruction Sheet: AI 300 (Sizes Os to F) and AI 303 (Sizes G to J). Features

 

Provides armour clamping using one clamping arrangement for all armour / braid types. Provides a diaphragm seal on inner sheath of cable which willnot damage cables that exhibit ‘Cold Flow’ characteristics. Provides an outer deluge seal to prevent moisture ingress to the cable armour / braid. Provides a cable retention and low smoke and fume, zero halogen seal onto the cables outer sheath. Manufactured in Brass (standard), Nickel Plated Brass, 316 Stainless Steel or Aluminium. Brass NPT entries are nickel plated as standard.

   

CABLE GLAND SELECTION TABLE Entry Thread Size Size Ref.

Metric

NPT * Standard or Option

Os

M20²

½"

O

M20²

½"

Cable Acceptance Details Inner Sheath ‘A’ Min.

Outer Sheath ‘B’

Max.

Min.

Max.

3.5

8.1

5.5

12.0

6.5

11.4

9.5

16.0

Hexagon Dimensions

Armour / Braid ‘C’ Orientation Orientation 1 2 0.0 / 0.8 0.8 / 1.25

'G'

Across Flats

Across Corners

61.6

24.0

26.5

0.8 / 1.25

0.0 / 0.8

61.6

24.0

26.5

A

M20

¾" or ½"

8.4

14.3

12.5

20.5

0.8 / 1.25

0.0 / 0.8

63.0

30.0

32.5

B

M25

1" or ¾"

11.1

19.7

16.9

26.0

1.25 / 1.6

0.0 / 0.7

69.9

36.0

39.5

C

M32

1¼" or 1"

17.6

26.5

22.0

33.0

1.6 / 2.0

0.0 / 0.7

73.2

46.0

50.5

C2

M40

1½" or 1¼"

23.1

32.5

28.0

41.0

1.6 / 2.0

0.0 / 0.7

77.9

55.0

60.6

D

M50

2" or 1½"

28.9

44.4 / 42.3¹

36.0

52.6

1.8 / 2.5

0.0 / 1.0

93.5

65.0

70.8

E

M63

2½" or 2"

39.9

56.3 / 54.3¹

46.0

65.3

1.8 / 2.5

0.0 / 1.0

94.0

80.0

88.0

F

M75

3" or 2½"

50.5

68.2 / 65.3¹

57.0

78.0

1.8 / 2.5

0.0 / 1.0

103.0

95.0

104.0

G

M80

3½"

67.0

73.0

75.0

89.5

2.0 / 3.5

0.0 / 1.0

90.6

106.4

115.0

H

M90

3½"

67.0

77.6

75.0

89.5

2.0 / 3.5

0.0 / 1.0

90.6

115.0

130.0

J

M100

4"

75.0

91.6

88.0

104.5

2.5 / 4.0

0.0 / 1.0

90.6

127.0

142.0

All dimensions in millimetres (except * where dimensions are in inches). Os - F size metric entry threads are 1.5mm pitch as standard, 15mm length of thread. For G size glands and above, a 2mm pitch is supplied as standard, 20mm length of thread (1.5mm pitch with 15mm length of thread can be supplied) please specify when ordering. G size and above are available in the 501/453/RAC design style. ¹ Smaller value is applicable when selecting reduced NPT entry option. ² Sizes Os and O are available with an M16 thread size. For O size with M16 thread, the maximum cable inner sheath diameter is 10.9mm

34


Cable Glands

Hawke Glands ICG/653 EExd Barrier Glands ICG/653/UNIVERSAL EExd Barrier Glands Application  Outdoor or indoor use.  For use with single wire armour ‘W’, wire braid ‘X’, steel tape armour ‘Z’, elastomer and plastic insulated cables.  Cables that are not effectively filled, compact and/or circular, have tape bedding or have hygroscopic fillers.  Cables that exhibit ‘Cold Flow’ characteristics.  Enclosures containing an ignition source in gas group IIC areas or containing an ignition source in a Zone 1 area. Technical Data  Flameproof Exd and Increased Safety Exe II 2 GD ExtD A21.  Certificate No’s: Baseefa06ATEX0058X and IECEx BAS 06.0015X.  Suitable for use in Zone 1, Zone 2, Zone 21, Zone 22 and in Gas Groups IIA, IIB and IIC.  Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-1, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1.  Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days) to IEC/EN 60529 and NEMA 4X.  Deluge Protection to DTS01.  Operating Temperature Range: -60°C to +80°C.  Assembly Instruction Sheet: AI 301. Features  Provides a barrier seal to the individual insulated cores within the cable and prevents entry of the products of an explosion into the cable.  Assembly of the cable gland compresses and distributes the compound evenly to create a barrier seal at the point of entry into the enclosure.  The compound chamber may be separated from the cured compound to ensure that the chamber has been effectively filled. If required, external voids can be repaired.  Provides armour clamping, using one clamping arrangement for all armour / braid types.  Provides an outer deluge seal to prevent moisture ingress to the cable armour / braid.  Provides a cable retention and low smoke and fume, zero halogen seal onto the cables outer sheath.  Manufactured in Brass (standard), Nickel Plated Brass, 316 Stainless Steel or Aluminium.  Brass NPT entries are nickel plated as standard. CABLE GLAND SELECTION TABLE Entry Thread Size Siz e Ref .

Metric

10.0

6

Outer Sheath ‘B’ Min

Max

5.5

12.0

Armour / Braid ‘C’

'G'

Orientation Orientation 1 2 0.8 / 1.25

Across Flats

Across Corners

24.0

26.5

M20 ½" 8.9selecting reduced 10.0 NPT entry 6 option.9.5 16.0 sizes 0.8 are / 1.25 0.0 / 0.8 ¹O Smaller value is applicable when Note: Larger available. M20

8.9

Max. No. of Cores

67.0

A

½"

Inner Sheath / Cores Max. Max Inner Over Sheath ‘E’ Cores ‘D’

0.0 / 0.8

Os

M20

NPT * Standard or Option

Hexagon Dimensions

Cable Acceptance Details

67.0

24.0

26.5

¾" or ½"

11.0

12.5

10

12.5

20.5

0.8 / 1.25

0.0 / 0.8

67.0

30.0

32.5

B

M25

1" or ¾"

16.2

18.4

21

16.9

26.0

1.25 / 1.6

0.0 / 0.7

73.6

36.0

39.5

C

M32

1¼" or 1"

21.9

24.7

42

22.0

33.0

1.6 / 2.0

0.0 / 0.7

78.0

46.0

50.5

C2

M40

1½" or 1¼"

26.3

29.7

60

28.0

41.0

1.6 / 2.0

0.0 / 0.7

82.4

55.0

60.6

D

M50

2" or 1½"

37.1

41.7

80

36.0

52.6

1.8 / 2.5

0.0 / 1.0

88.7

65.0

70.8

E

M63

2½" or 2"

47.8

53.5

100

46.0

65.3

1.8 / 2.5

0.0 / 1.0

92.7

80.0

88.0

F

M75

3" or 2½"

59.0

66.2 / 65.3¹

120

57.0

78.0

1.8 / /2.5

0.0 / 1.0

99.4

95.0

104.0

All dimensions in millimeters (except * where dimensions are in inches). Metric entry threads are 1.5mm pitch as standard, 15mm length of

35

1


Cable Glands

1

Hawke Selection Charts Hawke Selection Charts Gland Type/Function

501/ 421

501/ 423

501/ 453 RAC

501/ 453 RAC

501/ 453 UNI

Industrial Industrial ( UL Wet Locations ) Dual certified Exe / Exd Certified IECEx Certified ExnR Group II certified Group I certified Certified Class 1, Div 1 Certified Class 1, Div 2 Certified Class 1, Zone 1 Certified Class 1, Zone 2 Certified UL / ULc Certified CSA Certified Cepel Certified GOST-R Certified GOST -K Certified DNV Marine approval Certified ABS Marine approval For use with non-armoured elastomer & plastic insulated cables May be used on unarmoured cables incorpoFor use with single wire armoured 'W', wire braided 'X' and steel tape armoured 'Z' elasFor use with single wire armoured 'W', wire braided 'X' and steel tape armoured 'Z' cables with a lead inner sheath For use with pliable wire armour For use with braided cables only For use with single wire armour only For cables exhibiting 'cold flow' characteristics For cables that are not substantially compact and circular, have extruded bedding and any fillers are hygroscopic For use with continuous corrugated aluminium, interlocked aluminium and interlocked steel metal clad and teck cables

36

PSG 553/ RAC

453 UNI V

653 453 ICG 453/T UNI 653/T RAC 623 V

ICG 653/ UNI

ICG 653/ UNIV

501/ 414


Cable Glands

Hawke Selection Charts Hawke Selection Charts Gland Type/Function

501/ 421

501/ 423

501/ 453 RAC

501/ 453 RAC L

501/ 453 UNI V

PSG 553/ RAC

Provides a diaphragm seal on the cables inner sheath Provides a compound barrier seal between the individual insulated cores within the cable Provides an elastomeric seal between the individual insulated cores within the cable For use with enclosures containing an ignition source in gas group II C areas For use with enclosures exceeding 2 litres in volume, containing an ignition source and installed in a Zone 1 area Comes with a deluge boot as standard Has a 'compression' type seal Can be used with conduit systems

37

453 UNI V

453 453/T 653 653/T ICG RAC UNI 623 V

ICG 653/ UNI V

ICG 653/ UNIV L

501/ 414

1


Cable Glands

1

Hawke Selection Chart Hawke Selection Charts CSB 150 SB 656 / Gland Type/Function 121 123 474 & RA 656 C Industrial Industrial ( UL Wet Locations ) Dual certified Exe / Exd Certified IECEx Certified ExnR Group II certified Group I certified Certified Class 1, Div 1 Certified Class 1, Div 2 Certified Class 1, Zone 1 Certified Class 1, Zone 2 Certified UL / ULc Certified CSA Certified Cepel Certified GOST-R Certified GOST -K Certified DNV Marine approval Certified ABS Marine approval For use with non-armoured elastomer & plastic insulated cables May be used on unarmoured cables incorporating inner & outer sheaths For use with single wire armoured 'W', wire braided 'X' and steel tape armoured 'Z' elastomer and plastic insulated cables For use with single wire armoured 'W', wire braided 'X' and steel tape armoured 'Z' cables with a lead inner sheath For use with pliable wire armour For use with braided cables only For use with single wire armour only For cables exhibiting 'cold flow' characteristics For cables that are not substantially compact and circular, have extruded bedding and any fillers are hygroscopic For use with continuous corrugated aluminium, interlocked aluminium and interlocked steel metal clad and teck cables

38

151 / RA C

153 / RA C

153 153 / 153 UN 114 701 711 710 753 755 RA /X IV CL


Cable Glands

Hawke Selection Chart Hawke Selection Charts Gland Type/Function SB CSB 121 123 150 474 656 / & RA 656 C Provides a diaphragm seal on the cables inner sheath Provides a compound barrier seal between the individual insulated cores within the cable Provides an elastomeric seal between the individual insulated cores within the cable For use with enclosures containing an ignition source in gas group II C areas For use with enclosures exceeding 2 litres in volume, containing an ignition source and installed in a Zone 1 area Comes with a deluge boot as standard Has a 'compression' type seal Can be used with conduit systems

39

151 / RA C

153 / RA C

153 153 114 153 701 711 710 753 755 / UN /X RA IV CL

1


Cable Glands

1

Gland Accessories Locknuts & Earthtags Gland Accessories Brass Hexagon Locknuts

Aluminium Hexagon Locknuts

Part Number

Thread Size

Part Number

Thread Size

16GNL

16mm

16AGNL

16mm

20GNL

20mm

20AGNL

20mm

25GNL

25mm

25AGNL

25mm

32GNL

32mm

32AGNL

32mm

40GNL

40mm

40AGNL

40mm

50GNL

50mm

50AGNL

50mm

63GNL

63mm

63AGNL

63mm

75GNL

75mm

75AGNL

75mm

80GNL

80mm

80AGNL

80mm

Brass Earthtags

Aluminium Earthtags

Part Number

Thread Size

Part Number

Thread Size

ET20

20mm

AET20

20mm

ET25

25mm

AET25

25mm

ET32

32mm

AET32

32mm

ET40

40mm

AET40

40mm

ET50

50mm

AET50

50mm

ET63

63mm

AET63

63mm

ET75

75mm

AET75

75mm

ET80

80mm

AET80

80mm

ET90

90mm

AET90

90mm

Nylon Entry Thread Washers

Red Fibre Entry Thread Washers

Part Number

Thread Size

Part Number

Thread Size

M16NYW

16mm

M16FIB

16mm

M20NYW

20mm

M20FIB

20mm

M25NYW

25mm

M25FIB

25mm

M32NYW

32mm

M32FIB

32mm

M40NYW

40mm

M40FIB

40mm

M50NYW

50mm

M50FIB

50mm

M63NYW

63mm

M63FIB

63mm

M75NYW

75mm

M75FIB

75mm

40


Cable Glands

Gland Accessories Gland Shrouds MICC Cable Gland Shrouds        

Protection class to EN 60 529: IP 68 to 1,5 bar 30 min.) Protection class to DIN 40 050-T9: IP 69K Flame protection: Glow wire test 650°C acc. to EN 60695-2-11 Temperature range: 40°C to 100°C, interm. up to approx. 120°C Material: Polymide Equipment: A micro-porous, liquid-tight and breathable ePTFE membrane 4 standard colours: R= Red W= White O= Orange B=Black Other colours can be made to order

Part Number

mm

RHGMM20

20

RHGMM25

25

RHGMM32

32

*Add letter for colour

ATEX Explosion proof Gland Shrouds and Earth Tags

ATEX Earth Tags Part Number

Size Mm

ATEX Shroud Type A (Armoured) Part Number

Size Mm

Gland type

ATEX Shroud Type B (NON-Armoured) Part Number

Size Mm

Gland type

OSET-A16

16

OSSH-A16

16

E1XF / WF 16

OSSH-A16

16

A2F16

OSET-A20

20

OSSH-A20

20

E1XF / WF 20

OSSH-A20

20

A2F20

OSET-A25

25

OSSH-A25

25

E1XF / WF 25

OSSH-A25

25

A2F25

OSET-A32

32

OSSH-A32

32

E1XF / WF 32

OSSH-A32

32

A2F32

OSET-A40

40

OSSH-A40

40

E1XF / WF 40

OSSH-A40

40

A2F40

OSET-A50

50

OSSH-A50

50

E1XF / WF 50

OSSH-A50

50

A2F50

OSET-A63

63

OSSH-A63

63

E1XF / WF 63

OSSH-A63

63

A2F63

OSET-A75

75

OSSH-A75

75

E1XF / WF 75

OSSH-A75

75

A2F75

41

1


Cable Glands

1

Glands Accessories Vent Plug/ Earthing Nut VENT Ventilation plug unit      

Protection class to EN 60 529: IP 68 to 1,5 bar 30 min.) Protection class to DIN 40 050-T9: IP 69K Flame protection: Glow wire test 650°C acc. to EN 60695-2-11 Temperature range: 40°C to 100°C, interm. up to approx. 120°C Material: Polymide Equipment: A micro-porous, liquid-tight and breathable ePTFE membrane

Part Number

M mm

L mm

SW mm

E1 mm

TL mm

EVPS12

12

8

16

18

17.5

Earthing NutsTM The Earthing Nut is designed to save you up to 60% fitting time than conventional methods when terminating and earthing metal cable glands Features:  Fitted right first time every time  Replaces traditional “banjo” earth-tag and lock-nut  Enable a direct integrity connection for protective earthing  Grub screw secures nut to the gland ensuring continuity, even if the enclosure becomes damaged  Can be tightened with one tool from outside the box using unique teeth bite into the box wall  Improved safety

Part No.

To Suit Thread Size Pack Quantity

BELN20

20

2 OR 10

BELN25

25

2 OR 10

BELN32

32

2

BELN40

40

1

BELN50

50

1

BELN63

63

1

BELN75

75

1

42


Cable Glands

Glands Accessories Enlargement Adaptors ATEX Plastic Enlargement & Reduction adaptors    

Explosion protection II 2 Ex e II; II 2 EX tD A21 IP66 Certificates: PTB 04 ATEX 1040 X Temperature range –20°C to +70°C IP66

REDUCTION ADAPTOR METRIC-METRIC Part Number

ATEX ADAPTOR PG-METRIC

Size mm

DA Mm

Di Mm

SW

TL mm

EX-KRM 16/12

16/12 M 16x1,5 M 12x1,5

20

27

EX-KRM 20/12

20/12 M 20x1,5 M 12x1,5

24

16

EX-KRM 20/16

20/16 M 20x1,5 M 16x1,5

24

27

EX-KRM 25/12

25/12 M 25x1,5 M 12x1,5

29

17

EX-KRM 25/16

25/16 M 25x1,5 M 16x1,5

29

17

EX-KRM 25/20

25/20 M 25x1,5 M 20x1,5

29

17

EX-KRM 32/16

32/16 M 32x1,5 M 16x1,5

36

19

Size mm

DA Mm

Di Mm

S W

TL mm

EX-APM 7/12

25

PG 7

M 12

16

27

EX-KRM 32/20

32/20 M 32x1,5 M 20x1,5

36

19

EX-APM 7/16

25

PG 7

M 16

20

27

EX-KRM 32/25

32/25 M 32x1,5 M 25x1,5

36

19

EX-APM 9/12

25

PG 9

M 12

20

27

EX-KRM 40/20

40/20 M 40x1,5 M 20x1,5

46

19

EX-APM 9/16

25

PG 9

M 16

20

27

EX-KRM 40/25

40/25 M 40x1,5 M 25x1,5

46

19

EX-APM 9/20

25

PG 9

M 20

24

27

EX-KRM 40/32

40/32 M 40x1,5 M 32x1,5

46

19

EX-APM 11/16

25

PG 11

M 16

22

27

EX-KRM 50/20

50/20 M 50x1,5 M 20x1,5

55

21

EX-APM 11/20

25

PG 11

M 20

24

27

EX-KRM 50/25

50/25 M 50x1,5 M 25x1,5

55

21

EX-APM 11/25

25

PG 11

M 25

29

27

EX-KRM 50/32

50/32 M 50x1,5 M 32x1,5

55

21

EX-APM 13,5/16

25

PG 13,5

M 16

24

28

EX-KRM 50/40

50/40 M 50x1,5 M 40x1,5

55

21

EX-APM 13,5/20

25

PG 13,5

M 20

24

28

EX-KRM 63/20

63/20 M 63x1,5 M 20x1,5

68

22

EX-APM 13,5/25

25

PG 13,5

M 25

29

28

EX-KRM 63/25

63/25 M 63x1,5 M 25x1,5

68

22

EX-APM 16/20

25

PG 16

M 20

27

28

EX-KRM 63/32

63/32 M 63x1,5 M 32x1,5

68

22

EX-APM 16/25

25

PG 16

M 25

29

28

EX-KRM 63/40

63/40 M 63x1,5 M 40x1,5

68

22

EX-APM 16/32

25

PG 16

M 32

36

28

EX-KRM 63/50

63/50 M 63x1,5 M 50x1,5

68

22

EX-APM 21/20

10

PG 21

M 20

33

19

EX-APM 21/25

10

PG 21

M 25

33

30

EX-APM 21/32

10

PG 21

M 32

36

30

EX-APM 21/40

10

PG 21

M 40

46

30

EX-APM 29/20

10

PG 29

M 20

42

19

EX-APM 29/25

10

PG 29

M 25

42

19

EX-APM 29/32

10

PG 29

M 32

42

19

EX-APM 29/40

10

PG 29

M 40

46

30

EX-APM 29/50

10

PG 29

M 50

55

30

Part Number

ENGLARGEMENT ADAPTER METRIC-METRIC Size DA Di TL Part Number SW mm Mm Mm mm 20 27 EX-KEM 12/16 100 M 12x1,5 M 16x1,5

LARGER SIZES AVAILABLE ON REQUEST

43

EX-KEM 16/20

100

M 16x1,5 M 20x1,5

24

27

EX-KEM 20/25

100

M 20x1,5 M 25x1,5

29

27

EX-KEM 25/32

100

M 25x1,5 M 32x1,5

36

28

EX-KEM 32/40

50

M 32x1,5 M 40x1,5

46

30

EX-KEM 40/50

25

M 40x1,5 M 50x1,5

55

30

EX-KEM 50/63

5

M 50x1,5 M 63x1,5

68

32

1


Cable Glands

1

Gland Accessories ATEX adaptors ATEX Ex d Brass Enlargement & Reduction adaptors    

Explosion protection II 2 G/D EEx d IIC / Ddx e II, IP67 Certificates: ATEX NEMKO 03 ATEX145(8/9) Temperature range –20°C to +70°C IP67

ATEX Ex d Reduction adaptor

ATEX Ex d Enlargement adaptor Part number

Size mm

OSAJ 16/20

DA mm

DI mm

SW mm

16/20 M 16x1,5

M 20x1,5

25

OSAJ 16/25

16/25 M 16x1,5

M 25x1,5

28

OSAJ 20/25

20/25 M 20x1,5

M 25x1,5

28

OSAJ 16/32

16/32 M 16x1,5

M 32x1,5

35

OSAJ 20/32

20/32 M 20x1,5

M 32x1,5

35

OSAJ 25/32

25/32 M 25x1,5

M 32x1,5

35

OSAJ 20/40

20/40 M 20x1,5

M 40x1,5

45

OSAJ 25/40

25/40 M 25x1,5

M 40x1,5

45

OSAJ 32/40

32/40 M 32x1,5

M 40x1,5

45

OSAJ 25/50

25/50 M 25x1,5

M 50x1,5

55

OSAJ 32/50

32/50 M 32x1,5

M 50x1,5

55

OSAJ 40/50

40/50 M 40x1,5

M 50x1,5

55

OSAJ 32/63

32/63 M 32x1,5

M 63x1,5

67

OSAJ 40/63

40/63 M 40x1,5

M 63x1,5

67

OSAJ 50/63

50/63 M 50x1,5

M 63x1,5

67

OSAJ 40/75

40/75 M 40x1,5

M 75x1,5

80

OSAJ 50/75

50/75 M 50x1,5

M 75x1,5

80

OSAJ 63/75

63/75 M 63x1,5

M 75x1,5

80

44

Part number

Size Mm

DA Mm

DI Mm

SW mm

OSRA 20-16

20-16

M 20x1,5

M 16x1,5

25

OSRA 25-16

25-16

M 25x1,5

M 16x1,5

28

OSRA 25-20

25-20

M 25x1,5

M 20x1,5

28

OSRA 32-16

32-16

M 32x1,5

M 16x1,5

35

OSRA 32-20

32-20

M 32x1,5

M 20x1,5

35

OSRA 32-25

32-25

M 32x1,5

M 25x1,5

35

OSRA 40-20

40-20

M 40x1,5

M 20x1,5

45

OSRA 40-25

40-25

M 40x1,5

M 25x1,5

45

OSRA 40-32

40-32

M 40x1,5

M 32x1,5

45

OSRA 50-25

50-25

M 50x1,5

M 25x1,5

55

OSRA 50-32

50-32

M 50x1,5

M 32x1,5

55

OSRA 50-40

50-40

M 50x1,5

M 40x1,5

55

OSRA 63-32

63-32

M 63x1,5

M 32x1,5

67

OSRA 63-40

63-40

M 63x1,5

M 40x1,5

67

OSRA 63-50

63-50

M 63x1,5

M 50x1,5

67

OSRA 75-40

75-40

M 75x1,5

M 40x1,5

80

OSRA 75-50

75-50

M 75x1,5

M 50x1,5

80

OSRA 75-63

75-63

M 75x1,5

M 63x1,5

80


Cable Glands

1

Gland Accessories Earthing cones Earthing cones to DIN 89345 for SPRINT Glands   

EMC cable gland with core parts acc. To DIN 89345 Continuous EMX protection due to earthing cones Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 04 ATEX 1112 X Temperature range –40 to +75°C Inc. Dust protection gasket ALSO AVAILABLE IN STAINLESS STEEL

    

Part number

Size mm

D mm

Cable OD mm

Below shield D mm

SW mm

E1 mm

TL mm

EMSKE 12 EMV-Z

12

M 12x1,5

3-7

5

16

18

23 - 30

EMSKE 16 EMV-Z

16

M 16x1,5

4,5 - 10

7,5

20

22

26 - 34

EMSKE 20 EMV-Z

20

M 20x1,5

6 - 13

9,5

24

27

29 - 37

EMSKE 25 EMV-Z

25

M 25x1,5

9 - 17

16

29

32

33 - 42

EMSKE 32 EMV-Z

32

M 32x1,5

13 - 21

20

36

40

36 - 44

EMSKE 40 EMV-Z

40

M 40x1,5

16 - 28

26

46

51

44 - 55

EMSKE 50 EMV-Z

50

M 50x1,5

21 - 35

33

55

61

51 - 62

EMSKE 63 EMV-Z

63

M 63x1,5

34 - 48

45

68

75

56 - 67

Explosion Proof ATEX Plastic Stop Ends       

EEx e polyamide stop end, for secure closing of unused threaded holes or through holes Self loosening protection Suitable for explosion endangered areas Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 06 ATEX 1032 X Temperature range –40°C to +75°C

Part number

Size mm

D mm

L mm

SW1 mm

SW2 mm

E1 mm

TL mm

EX-EVSG 12

12

M 12x1,5

15

16

6

18

19

EX-EVSG 16

16

M 16x1,5

15

20

8

22

19

EX-EVSG 20

20

M 20x1,5

15

24

8

26

19

EX-EVSG 25

25

M 25x1,5

15

29

8

31

20

EX-EVSG 32

32

M 32x1,5

15

36

8

39

20

EX-EVSG 40

40

M 40x1,5

15

46

8

50

20

EX-EVSG 50

50

M 50x1,5

15

55

8

60

20

EX-EVSG 63

63

M 63x1,5

15

68

8

73

20

EX-EVSG 75

75

M 75x1,5

15

82

8

90

20

45


Cable Glands

1

Gland Accessories ATEX Stop Ends Explosion Proof ATEX Brass Stop Ends      

Brass Nickel plated ATEX Stop End O ring– EPDM Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 05 ATEX 1106 Temperature range –40°C to +120°C

Size mm

D mm

L mm

TL mm

EMVS 12

12

M 12x1,5

5

7.5

EMVS 16

16

M 16x1,5

5

8

EMVS 20

20

M 20x1,5

6

9

EMVS 25

25

M 25x1,5

6.5

10

EMVS 32

32

M 32x1,5

7

10.5

EMVS 40

40

M 40x1,5

8

12

EMVS 50

50

M 50x1,5

9

15

EMVS 63

63

M 63x1,5

10

16

Part number

Explosion Proof ATEX Ex d Stop Ends     

EEx d Brass nickel-plated Stop End Explosion protection II 2 GD E Ex d IIC/EEexe II Protection class to EN 60 529: IP67 Certificates: Nemko 02 ATEX 502 Temperature range –40°C to +100°C

Size mm

D mm

L mm

OSSP-R 16

16

M 16x1,5

15

OSSP-R 20

20

M 20x1,5

15

OSSP-R 25

25

M 20x1,5

15

OSSP-R 32

32

M 32x1,5

15

OSSP-R 40

40

M 40x1,5

15

OSSP-R 50

50

M 50x1,5

15

OSSP-R 63

63

M 63x1,5

15

OSSP-R 75

70

M 75x1,5

15

Part number

46


Cable Cleats

CABLE COMPONENTS

2

Section 2 Cleats and Ties CONTENTS

PAGE 48-52

Plastic & LSF Cable Cleats Aluminium Single Bolt Cleats

53

Aluminium 2 Bolt Cleats

54

Cast Iron Cleats for Fire Performance Cable

54-55

Cable Cleat Selector for Single and Two Bolt Cleats

56

Aluminium Trefoil Cleats with Single & Two Bolt Fixing

57

Prysmian MultiCleat System

58-59

Threaded Rods & End Caps

60

Ellis Phoenix Cleat

61

Ellis Vulcan Cleats

62-63

Ellis Emperor Cleat

64

Ellis Atlas Cleat

65

Elis VariCleat

66

Ellis Centaur Cleats

67

Cable Hangers

68

Cable Ties

69-74

Accessories

75-76

47


PVC Cleats Single and Two Bolt Cleats Standard PVC Single & Two Bolt Cleat Cable Cleats

    

2

Part number

Suitable for use up to 50.8mm diameter cable Manufactured in high strength polypropylene High impact resistance Temperature stability of –35°C up to +105°C constant Unaffected by corrosive environments

Diameter Range mm

Stud Hole Size/Fixing Kit

Dimensions A

B

C

C3 Cable Cleat

5.0-7.6

6

12.5

15.0

26.5

C4 Cable Cleat

7.7-10.0

6

15.0

15.0

27.0

C5 Cable Cleat

10.5-12.7

6

17.0

16.0

29.7

C6 Cable Cleat

12.6-15.2

6

19.5

16.5

33.0

C7 Cable Cleat

15.1-17.8

6

25.0

19.5

36.0

C8 Cable Cleat

17.7-20.3

6

26.0

19.5

38.0

C9 Cable Cleat

20.2-22.8

6

29.0

19.5

42.0

C10 Cable Cleat

22.7-25.4

6

32.5

22.0

46.0

C11 Cable Cleat

25.3-27.7

CFK10-100

36.0

22.0

50.5

C12 Cable Cleat

27.6-30.5

CFK10-100

40.0

25.0

59.0

C14 Cable Cleat

30.4-35.5

CFK10-100

46.5

25.0

63.0

C16 Cable Cleat

35.4-40.6

CFK10-100

52.0

25.0

69.0

C18 Cable Cleat

40.5-45.7

CFK10-100

58.0

25.0

72.5

C20 Cable Cleat

45.6-50.8

CFK10=100

60.0

25.0

72.0

Part number

Diameter Range mm

Fixing Kit

Dimensions A

B

C

TC9 Cable Cleat

50-57

DFK10-125

60.0

32.0

76.2

TC10 Cable Cleat

57-64

DFK10-125

60.0

35.0

76.2

TC11 Cable Cleat

64-70

DFK10-125

62.5

40.0

114.3

TC12 Cable Cleat

70-76

DFK10-150

62.5

44.0

114.3

TC14 Cable Cleat

76-85

DFK10-150

63.5

46.5

114.3

TC15 Cable Cleat

85-105

DFK12-200

73.0

54.0

147.0

TC16 Cable Cleat

105-112

DFK12-200

90.0

74.0

139.0

TC17 Cable Cleat

112-120

DFK12-200

90.0

78.0

139.0

TC18 Cable Cleat

120-128

DFK12-200

100.0

82.5

157.0

TC19 Cable Cleat

128-135

DFK12-200

100.0

87.0

157.0

Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts

48


Selection Charts 1 & 2 Bolt Cleats Single LSF Bolt Two Part Cleat        

Cable Cleats

Designed for ease of installation M10 fixings used throughout Double stacking of different sizes possible LSF & LSOH (zero halogen) as standard UV and weather resistant Can be double stacked on one fixing Operating temperature of –70°C up to +70°C Flammability rating UL94-V0

Part number

2

Diameter Range mm

Cleat Width

Cleat Height

Cleat Depth

Cleat Fixing Kit

1LSF10

10-13

37.8

27.0

41.4

CFK10-100

1LSF11

13-16

41.2

30.0

41.4

CFK10-100

1LSF12

10.5-12.7

44.3

33.0

41.4

CFK10-100

1LSF13

12.6-15.2

48.2

36.0

41.4

CFK10-100

1LSF14

15.1-17.8

52.2

40.0

41.4

CFK10-100

1LSF15

17.7-20.3

57.1

44.0

41.4

CFK10-100

1LSF16

20.2-22.8

63.1

49.0

41.4

CFK10-100

1LSF17

22.7-25.4

71.3

58.0

41.4

CFK10-125

1LSF18

25.3-27.7

77.3

67.0

41.4

CFK10-125

1LSF19

27.6-30.5

83.2

72.0

41.4

CFK10-125

Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts

49


LSF LSOH Cleats LSF LS0H Telcleats Telcleats Cable Cleats

         

2

Part number

LUL approved Designed for use with Afumex, LSOH and LSF cables Suitable for cables 10-51mm diameter Overlapping self adjusting ranges UV and weather resistant One piece, single fixing design Can be double stacked on one fixing Operating temperature of –70°C up to +70°C Flammability rating Ul94—V2 Low density polyethylene- unaffected by corrosive elements

Pack Quantity

Diameter mm

Standard

LSF LS0H (LUL Approved)

385AA01

385LSF01

100

10-15

385AA02

385LSF02

100

12-17

385AA03

385LSF03

100

15-20

385AA04

385LSF04

50

18-24

385AA05

385LSF05

25

22-29

385AA06

385LSF06

25

26-34

385AA07

385LSF07

10

32-42

385AA08

385LSF08

10

39-51

Cleat details B

C

Min

Max

Max

15

18

32

17

22

21

D Approx Weight g

Fixing

Screw Cable Tray

12

2.3

1. 1/4 x 8

M4 x 30

36

14

3.4

1. 1/2 x 8

M4 x 35

26

43

16

5.5

1. 3/4 x 8

M4 x 40

25

31

51

18

8.6

2x8

M4 x 45

30

37

57

20

12.4

2. 1/4 x 12

M6 x 50

.2

43

65

22

16.4

2. 1/2 x12

M6 x 60

42

52

78

25

24

2. 3/4 x 12

M6 x 70

50

62

91

26

35

3. 1/4 x 12

M7 x 80

50


LSF LSOH Cleats LSF LS0H Two Bolt Cleats LUL Approved LSOH Two Bolt Cleats           

Cable Cleats

LUL approved Designed for use with Afumex, LSOH and LSF cables LSOH Suitable for cables 50 to 94mm diameter Overlapping self adjusting ranges UV and weather resistant Can be double stacked on one fixing Operating temperature of –70°C up to +70°C Flammability rating Ul94—V2 Low density polyethylene- unaffected by corrosive elements Can be double stacked

Cable & Cleat Selection Cable Dia. Min Max 50 58 374LSF01 56 64 374LSF02 62 70 374LSF03 68 76 374LSF04 74 82 374LSF05 80 88 374LSF06 86 94 374LSF07 Part No.

B 89 93 98 104 110 118 121

Dimensions (mm) C D 102 45 102 45 114 45 114 50 126 50 126 50 136 60

2

Cleat Details Fixing Kit E 80 DFK10-125 80 DFK10-150 92 DFK10-150 92 DFK10-150 104 DFK10-200 104 DFK10-200 114 DFK10-200

SWL FOS2 (kgf) 290 340 360 400 375 445 475

Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts

51

Weight (g) 174 158 174 210 254 264 326


Aluminium Cleats Aluminium Single & Two Bolt Cleats Aluminium Single Bolt Claw Cleats Cable Cleats

 

2

LUL Approved Suitable for use with cables from 10 to 51mm in diameter Can be used for types of cable routes Operating temperature –60°C to + 100°C Can be stacked to a maximum of three on one fixing Epoxy coated versions available on request

    Table & Cleat Selection Part No. 370BA01 370BA02 370BA03 370BA04 370BA05 370BA06 370BA07 370BA08 370BA09

Cable Diameter Min Max 10 13 13 16 16 19 19 22 22 25 25 32 32 38 38 44 44 51

B 21 21 24 27 30 37 43 49 56

Cleat Details Approx. SWL Weight (FOS 3) E g kg 16 60 150 16 50 148 18 60 121 19 70 112 21 80 95 24 90 85 27 110 83 30 120 60 34 150 62

Dimensions C D 38 46 38 46 41 46 44 46 48 46 54 46 60 46 67 46 73 46

Stud Size CFK10-100 CFK10-100 CFK10-100 CFK10-100 CFK10-100 CFK10-100 CFK10-125 CFK10-125 CFK10-125

Claw Cleat Accessories 

Packing Pieces

Enables double stacking of claw cleats

389AC03

Adaptor Plate

Assists in fixing cleats to channel

380AG02

Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts

52


Aluminium Cleats Aluminium Single & Two Bolt Cleats Aluminium Two Bolt Cleats       

Cable Cleats

LUL Approved Suitable for LV & HV cables from 51 to 159mm diameter Can be used for types of cable routes EN 50368:2003 Operating temperature –60°C to + 100°C Can be double stacked Epoxy coated versions available on request

Cleat Selection Cable Diameter A (mm) Part No. Min Max 51 57 370BA10 57 64 370BA11 64 70 370BA12 70 76 370BA13 76 83 370BA14 83 89 370BA15 89 95 370BA16 95 101 370BA17 101 108 370BA18 108 114 370BA19

2

Cleat Details

B (max) 70 76 82 88 96 101 108 114 120 126

Dimensions (mm) C D 98 49 98 49 135 64 135 64 140 64 140 64 152 76 152 76 165 76 165 76

E 76 76 114 114 114 114 126 126 140 140

Stud size M10 M10 M10 M10 M12 M12 M12 M12 M12 M12

Approx Weight g 230 240 384 384 420 490 442 442 650 650

Cast Iron Single Bolt Claw Cleats for Fire Protection Cables        

LUL approved For use with Fire Protection (FP) Cables Suitable for use with cables from 10 to 54mm in diameter Can be used for types of cable routes Hot dip galvanised finish on cast iron Operating temperature –60°C to +100°C & can withstand 2hr excursion to 1000°C Can be stacked to a maximum of three on one fixing Epoxy coated versions available on request Table & Cleat Selection

Part No. 370CG01 370CG02 370CG03 370CG04 370CG05 370CG06 370CG07 370CG08 370CG09

Cable Diameter Min Max 10 13 13 16 16 19 18 22 21 26 25 32 31 38 36 46 44 54

B 22 22 25 28 32 37 43 53 59

Dimensions C D 38 46 38 46 41 46 45 46 48 46 54 46 60 46 67 46 73 46

Cleat Details Approx. SWL Weight (FOS 3) E g kg 16 227 150 16 208 148 18 232 121 19 279 112 21 299 95 24 319 85 27 395 83 30 492 60 33 502 62

Fixing Kit M10 M10 M10 M10 M10 M10 M10 M10 M10

Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts

53


Fire Performance Single & Two bolt Cleats 1& 2 Bolt Cast Iron Cleats Cast Iron Two Bolt Cleats for Fire Resistant Cables Cable Cleats

      

2

LUL approved For use with Fire Protection (FP) Cables Suitable for LV & HV cables from 51 to 89mm diameter Hot dip galvanised finish on cast iron Can be used for types of cable routes EN 50368:2003 Operating temperature –60°C to +100°C & can withstand 2hr excursion to 1000°C Can be double stacked Epoxy coated versions available on request

 

Cleat Selection Cable Diameter A (mm) Part No. Min Max 51 59 370CG10 54 62 370CG11 57 65 370CG12 62 70 370CG13 68 76 370CG14 74 82 370CG15 80 89 370CG16

Cleat Details

B (max) 70 76 82 88 96 101 108

Dimensions (mm) C D 98 49 98 49 135 64 135 64 140 64 140 64 152 76

Stud size M10 M10 M10 M10 M12 M12 M12

E 76 76 114 114 114 114 126

Approx Weight g 230 240 384 384 420 490 442

Selection Guide for FP600S Cable Cable Size mm Cores

4.0

6

10

16

25

35

50

70

95

120

150

185

240

300

400

2Core

04

04

04

05

06

06

06

07

07

08

08

09

09

10

11

3Core

04

04

05

06

06

07

07

08

08

08

09

09

09

11

12

4Core

04

05

05

06

07

07

08

08

09

09

10

11

12

13

14

Selection Guide for FP400 Cable Cable Size mm Cores

1.5

2.5

4.0

6

10

16

25

35

50

70

95

120

150

185

240

300

400

2Core

02

02

02

03

04

04

05

06

06

06

07

08

08

09

09

09

10

3Core

02

02

03

03

04

05

06

06

07

07

08

08

09

09

10

12

13

4Core

02

02

04

05

05

06

07

07

08

08

09

09

10

11

12

13

14

7Core

03

03

04

12Core

05

05

06

19Core

05

06

27Core

06

07

37Core

07

08

54


Single & Two bolt Cleats Selection charts Cable Cleat Selector Cable Spec Conductor Area mm2

1.5

2.5

4

6

10

16

25

35

50

70

95

120

150

185

240

300

400

Number of cores

Clingstrap

2 3 4 7 12 19 27 37 48 2 3 4 7 12 19 27 37 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4

5 6 6 6 8

TC Clamp

6 6 6 7 9

6 7 7 7 7 8 8 8 9 8 9 10 10 11 12 12 12 14 11 12 14 12 14 16 14 16 18 16 16 20 16 18 18 20 20

8

8 8 9 8 8 9 9 9 10 9 10 11 10 11 14

55

Cleats Telcleats (LUL 2 Bolt Afumex Cleat approved) (LUL approved) 1 1 1 2 3 4 5 6 6 1 1 2 2 4 5 6 6 2 2 3 3 3 4 4 4 4 4 4 5 4 5 5 5 5 6 5 6 6 6 6 7 6 7 8 7 7 8 7 8 01 8 8 01 8 01 02 01 02 03 01 03 05

Cable Cleats Aluminium Claw Cleats 1 1 1 2 3 4 5 6 6 2 2 2 3 4 5 6 6 2 2 3 3 3 4 4 4 5 4 5 6 4 6 6 5 6 6 6 6 6 6 7 7 7 7 8 7 8 9 8 9 10 9 9 10 9 10 11 10 11 12 11 12 13

SW1B1 /B2

2 3 4 5 6 6 2 2 2 3 4 5 6 6 2 2 3 3 3 4 4 4 5 4 5 6 4 6 6 5 6 6 6 6 6 6 7 7 7 7 8 7 8 9 8 9 10 9 9 10 9 10 11 10 11 12 11 12 13

2


Aluminium Trefoil Cleats Single & Two Bolt Aluminium Cleats Aluminium Trefoil Cleats with Single & Two Bolt Fixing Cable Cleats

  

Suitable for cables in trefoil groups 24-76mm 33 sizes in range Available in single or two bolt fixing design Operating temperature –60 to +100°C  Single Fixing 376AC  Double Fixing 376AB  Tested to Peak Fault 76KA (30Ka RMS)  Recommended spacing's:  900mm straight runs  300mm vertical bends & horizontal bends  Fixing Kit  TFK10-25 (M10 25mm set screw, flat washer, plain channel nut)

2

Part No.

376AC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Cable & Cleat Selection Cable Diameter A (mm)

376AB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

min 24 25 27 28 30 32 34 35 36 38 40 41 43 44 46 48 49 51 53 54 55.5 57 59 60 62 63.5 65 66.5 68 70 71.5 73 74.5

max 25 27 28 30 32 34 35 36 38 40 41 43 44 46 48 49 51 53 54 55.5 57 59 60 62 63.5 65 66.5 68 70 71.5 73 74.5 76

Cleat Details Dimensions (mm) Single Fixing B 94 97 100 103 105 106 109 113 116 119 122 124 127 130 133 137 140 143 146 155 158 160 163 165 168 172 176 178 181 187 190 193 197

D 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 44 44 44 44 44 44 44 44 44 44 44 44 44 44

56

C 75 75 75 76 79 83 86 89 92 95 99 105 108 112 114 118 121 124 127 133 137 141 145 148 152 156 160 164 168 171 175 179 183

Approx. Weight (g) Two Fixing C 128 128 128 130 133 135 137 138 140 145 147 149 150 154 156 159 165 165 172 183 187 189 191 194 196 199 202 205 208 215 217 220 222

E 102 102 102 104 107 109 110 113 114 118 121 123 124 128 129 133 135 137 141 152 155 157 160 162 165 168 170 173 176 183 186 188 191

Single Fixing 234 241 248 255 269 284 291 298 305 312 319 326 340 354 361 369 376 383 390 503 517 532 546 552 567 581 602 624 652 680 695 709 722

Two Fixing 276 284 291 298 305 312 319 326 333 340 347 354 369 383 390 397 404 411 418 560 574 588 602 617 631 645 666 687 716 745 758 773 787


Specialised Trefoil Cleats MultiCleat System

MultiCleat System 

Cable Cleats

24 to 110mm diameter cables in trefoil groups in 10 sizes Can be used for all types of cable routes May be used to anchor three cable sin trefoil formation, single cables, or bundles of cables Two bolt fixing Aluminium base standard, different material available on request Tested BS EN 50368 Operating temperature –60C to +100C

     

2

Fire Resistance

Short Circuit Withstand

Cast iron or Stainless steel bases will survive an excursion to +1000C for up to 2 hours

Suitable for Fire Protection (FP) Cable

   

Part Number Standard 378AB01 378AB02 378AB03 378AB04 378AB05 378AB06 378AB07 378AB08 378AB09

Standard 1.8m spacing=43KA RMS (Peak 114KA) Heavy 1.5m spacing=50KA RMS (Peak 130KA) Heavy 1.2 spacing= 71KA RMS (Peak 184KA) Vertical spacing=300mm Cable Diameter

Heavy Duty 378AB51 378AB52 378AB53 378AB54 378AB55 378AB56 378AB57 378AB58 378AB59 378AB29 378AB39

Singles 34-65mm 60-85mm 80-90mm 85-110mm 105-120mm 85-110mm -

Trefoil 24-34mm 30-41mm 37-47mm 43-54mm 50-60mm 56-67mm 63-73mm 69-80mm 80-110mm

For Multicleats with other bases, replace “AB” with Letters from List Below: Alumium alloy epoxy coated Cast iron hot dip galvanised Cast iron epoxy coated Stainless steel plain Aluminium alloy kevlar coated

57

- AD - CB - CD - JB - AK


Specialised Trefoil Cleats MultiStrap System Multistrap System Cable Cleats

2

   

Multistrap complete with tensioning clip, securing pin and winding key Made from high corrosion resistant non-magnetic stainless steel Used as an intermediate restraint between Multicleats Standard duty designed to have 2 loops of 0.38mm thick strap Heavy duty, designed to have 3 loops of 0.38 thick strap

Part Number Standard 377AB01 377AB02 377AB03 377AB04 377AB05 377AB06 377AB07 377AB08 -

Cable Diameter

Heavy Duty 377AB51 377AB52 377AB53 377AB54 377AB55 377AB56 377AB57 377AB58 377AB39

Singles 34-65mm 60-85mm 80-90mm 85-110mm -

Trefoil 24-34mm 30-41mm 37-47mm 43-54mm 50-60mm 56-67mm 63-73mm 69-80mm 85-110mm

LSF Liner 

LSF liners are installed with Multistraps to protect the cable sheaths

Part Number

Applicable Cleats Sizes

377LSF01

01-04 & 51-54

377LSF02

05-09 & 29, 39, 55-59

58


Cleat Accessories Threaded Rods Cleat Fixing Kits Cable Cleats

Cleat Fixing Kits 1 bolt fixing kits: CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut 2 bolt fixing kits: DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts Trefoil fixing kits: TFK: Includes M10 BZP set screw, flat washer and plain channel nut For stud size, please refer to cleat data within this catalogue.

Threaded Rods Part No 825ST 830ST 840ST 850ST 860ST 870ST 880ST 8100ST 8125ST 8150ST 8200ST 1025ST 1030ST 1040ST 1050ST 1060ST 1070ST 1050ST 1060ST 1080ST 10100ST 10125ST 10150ST 10200ST

Size M8 x 25mm M8 x 30mm M8 x 40mm M8 x 50mm M8 x 60mm M8 x 70mm M8 x 80mm M8 x 100mm M8 x 125mm M8 x 150mm M8 x 200mm M10 x 25mm M10 x 30mm M10 x 40mm M10 x 50mm M10 x 60mm M10 x 70mm M10 x 50mm M10 x 60mm M10 x 80mm M10 x 100mm M10 x125mm M10 x 150mm M10 x 200mm

Protective Plastic End Caps Part No CAP6B CAP8B CAP10B CAP12B CAP6W CAP8W CAP10W CAP12W

Size M6 black caps M8 black caps M10 black cap M12 black caps M6 white caps M8 white caps M10 white caps M12 white caps

59

2


Ellis Cable Cleats Phoenix Cleat Ellis Phoenix Cleat Cable Cleats

 

2

Fire Rated Cable Clamp Designed for the installation of Fire Protection (FP) rated cables Engineered from type 316L stainless steel Short Circuit tested to 60kA at 600mm Cleat Spacing

 

Part No.

Diameter Range (mm)

Dimensions (mm)

Fixing Holes

W

H

D

E

Weight g

1FP-10SS

10-13

40

21

40

13.7

1 x M10

91

1FP-11SS

13-16

44

24

40

13.7

1 x M10

106

1FP-12SS

16-19

47

27

40

13.7

1 x M10

113

1FP-13SS

19-23

51

31

40

13.7

1 x M10

125

1FP-14SS

23-27

55

35

40

13.7

1 x M10

139

1FP-15SS

27-32

60

40

40

13.7

1 x M10

153

1FP-16SS

32-38

66

46

40

13.7

1 x M10

174

1FP-17SS

38-46

74

54

40

13.7

1 x M10

201

1FP-18SS

46-51

80

59

40

13.7

1 x M10

225

1FP-19SS

51-57

85

64

40

13.7

1 x M10

242

1FP-20SS

57-65

93

73

40

13.7

1 x M10

265

Cable Size mm Cores

10

16

25

35

50

70

95

120

150

185

240

300

400

2Core

13

14

14

15

15

15

16

17

17

17

18

19

20

3Core

14

14

15

15

15

16

17

17

18

19

19

20

20

4Core

14

15

15

16

16

17

17

18

19

20

20

-

-

60


Ellis Cable Cleats Vulcan Cleat Ellis Vulcan+ Cleats Cable Cleats

The Vulcan+ Cleat is suitable for cables in trefoil or single formation. It is purpose built for the harshest conditions, and manufactured using type 316L stainless steel, which coupled with the design provides exceptional strength. This enables it to reach:  132kA peak S/C test level at 300mm spacing  104kA peak S/C test level at 600mm spacing

2

With a:  Lateral load test of (trefoil) 3000N  Temperature range: -40°C to +60°C Material specification is LUL approved with testing carried out to:  Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999  Smoke Emission to BS 6853: 1999 Annex D.8.3  Toxic Fume Emission to NFX 70-100:2008

Compliant with London Underground Engineering Standard 1-085 Product register No: 361 Selection Chart Part No. Trefoil Diameter Range Single Diameter Range (mm) (mm) Min Max Min Max W 19 24 30 42 60 VRT+00 23 28 38 50 63 VRT+01 27 32 43 58 72 VRT+02 30 35 49 64 79 VRT+03 33 38 55 70 85 VRT+04 36 42 58 75 96 VRT+05 40 46 63 84 105 VRT+06 44 50 73 90 112 VRT+07 48 55 83 100 121 VRT+08 51 58 86 104 126 VRT+09 55 62 88 110 134 VRT+10 59 66 90 115 143 VRT+11 63 70 100 125 152 VRT+12 67 74 107 132 161 VRT+13 71 78 120 145 169 VRT+14 74 82 125 150 176 VRT+15 77 85 132 153 183 VRT+16 81 89 136 156 190 VRT+17 85 93 139 159 200 VRT+18 89 97 142 162 200 VRT+19 93 101 150 170 215 VRT+20

61

Dimensions (mm) H 93 98 106 112 118 125 133 140 149 154 162 170 177 185 192 199 205 216 225 235 240

D 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54

P n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 50 50 50 75 75 75 75 75 75 75 75

Fixing Weight Holes g 1 x M10 251 1 x M10 258 1 x M10 269 1 x M10 279 1 x M10 284 1 x M10 319 1 x M10 331 1 x M10 391 1 x M10 405 1 x M10 411 3 x M10 442 3 x M10 453 3 x M10 460 3 x M10 524 3 x M10 536 3 x M10 542 3 x M10 544 3 x M10 618 3 x M10 628 3 x M10 637 3 x M10 646


Ellis Cleats Vulcan Quad Cleat Ellis Vulcan Quadrofoil Cleat Cable Cleats

The Vulcan+ Quadrofoil Cleat is a high specification Quadrofoil cleat, purpose built for the harshest conditions. It is manufactured using type 316L stainless steel, providing exceptional strength enabling it to reach:  132kA peak S/C test level at 300mm spacing  104kA peak S/C test level at 600mm spacing

2

With a:  Lateral load test of (trefoil) 3000N  Temperature range: -40°C to +60°C The product is designed for installations that require three phases and neutral conductors to be grouped together Material specification is LUL approved with testing carried out to:  Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999  Smoke Emission to BS 6853: 1999 Annex D.8.3  Toxic Fume Emission to NFX 70-100:2008 Compliant with London Underground Engineering Standard 1-085 Product register No: 361

Part No.

VRQ+01 VRQ+02 VRQ+03 VRQ+04 VRQ+05 VRQ+06 VRQ+07 VRQ+08 VRQ+09

23 26 28 33 43 48 51 58 64

Quad Diameter Range (mm) Min Max 25 27 32 42 47 50 57 63 70

Selection Chart Dimensions (mm) W 68 70 80 103 120 121 140 150 170

H 110 113 128 148 165 170 190 200 218

62

D 54 54 54 54 54 54 54 54 54

P n/a n/a n/a n/a n/a n/a 50 50 75

Fixing Holes 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 3 x M10 3 x M10 3 x M10

Weight g 284 286 318 378 452 467 486 499 581


Ellis Cleats Emperor Cleat Ellis Emperor Cleats Cable Cleats

The Emperor Cleat is a high specification trefoil formation cleat, purpose built for the harshest conditions. The Emperor Cleat is manufactured using type 316L stainless steel, providing exceptional strength enabling it to reach:  235kA peak S/C test level at 225mm spacing  195kA peak S/C test level at 300mm spacing  156kA peak S/C test level at 600mm spacing

2

With a:  Lateral load test of (Trefoil) 14500N  Temperature range: -40°C to +60°C Material specification is LUL approved with testing carried out to:  Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999  Smoke Emission to BS 6853: 1999 Annex D.8.3  Toxic Fume Emission to NFX 70-100:2008  Single application also available

Compliant with London Underground Engineering Standard 1-085 Product register No: 362

Part No.

Quad Diameter Range

Dimensions (mm)

(mm) ER23-28 ER27-32 ER30-35 ER33-38 ER36-42 ER40-46 ER44-50 ER48-55 ER51-58 ER55-62 ER59-66 ER63-70 ER67-74 ER71-78 ER74-82 ER77-85 ER82-88 ER88-96 ER96-103 ER103-111 ER111-119 ER119-128

Min 23 27 30 33 36 40 44 48 51 55 59 63 67 71 74 77 82 88 96 103 111 119

Max 28 32 35 38 42 46 50 55 58 62 66 70 74 78 82 85 88 96 103 111 119 128

W 96 97 99 103 124 125 130 132 136 160 163 166 169 172 177 183 191 207 221 237 253 265

H 83 88 91 95 100 106 117 121 128 135 143 151 158 165 171 177 187 203 218 235 250 275

D 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54

63

P 25 25 25 25 50 50 50 50 50 75 75 75 75 75 75 75 75 75 75 75 75 75

Fixing Holes 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12

Weight g 425 440 445 460 600 605 630 640 650 810 825 850 850 890 890 905 820 890 940 950 1010 1220


Ellis Cleats Atlas Cleat Ellis Atlas Cleats Cable Cleats

The Atlas cleat can be used in trefoil and single formation, and has the advantage of having numerous fixing options. Manufactured using type 316L stainless steel, the atlas cleat is suitable for the harshest conditions, and reaches a high short circuit level of:  112kA peak S/C test level at 750mm spacing

2

With a:  Lateral load test of (trefoil) 10670N  Temperature range: -40°C to +60°C Material specification is LUL approved with testing carried out to:  Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999  Smoke Emission to BS 6853: 1999 Annex D.8.3  Toxic Fume Emission to NFX 70-100:2008 Trefoil Selection Chart Part No.

AR2-A31AR2-A32AR2-A33AR2-A34AR3-A35AR3-A36AR4-A37AR4-A38AR4-A39AR5-A61AR5-A62AR5-A63AR8-A64AR8-A65-

Diameter Range (mm) W 170 170 170 170 198 198 214 214 214 250 250 250 285 285

24-26 26-30 30-35 35-40 40-45 45-50 50-55 55-60 60-66 66-71 71-76 76-82 82-92 92-102

Dimensions (mm) Single Bolt

Two Bolt H 121 122 133 134 158 160 174 179 185 225 226 230 250 250

D 54 54 54 54 54 54 54 54 54 54 54 54 54 54

P 150 150 150 150 175 175 200 200 200 225 225 225 225 225

Fixing Holes 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10

W 144 144 157 158 185 187 204 210 217 254 255 260

H 130 130 141 142 165 167 182 187 193 225 226 230

D 54 54 54 54 54 54 54 54 54 54 54 54 N/A N/A

Framing Channel Fixing Holes 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12

144 144 157 158 185 187 204 210 217 254 255 260

125 125 136 137 160 162 177 182 188 220 221 225

54 54 54 54 54 54 54 54 54 54 54 54

N/A N/A

1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12

Weight g 930 930 970 930 1200 1200 1300 1300 1300 1800 1800 1800 2100 1900

Single Application Selection Chart Part No.

Diameter Range

Dimension (mm) Single Bolt

Two Bolt

AR2-A11AR2-A12AR2-A13AR2-A14AR3-A15AR3-A16AR4-A17AR4-A18AR4-A19AR5-A51AR5-A52AR5-A53-

38-41 41-47 47-55 55-63 63-70 70-79 79-87 87-95 95-104 104-112 112-120 120-130

170 170 170 170 198 198 214 214 214 250 250 250

128 129 140 141 164 166 180 186 192 231 232 237

54 54 54 54 54 54 54 54 54 54 54 54

150 150 150 150 175 175 200 200 200 225 225 225

Fixing Holes 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10

W 144 144 157 158 185 187 204 210 217 254 255 260

64

H 136 136 147 148 172 173 188 193 199 231 232 237

D 54 54 54 54 54 54 54 54 54 54 54 54

Fixing Holes 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12

Framing Channel Weight Fixing W H D Holes g 144 131 54 1 x M10 950 144 131 54 1 x M10 930 157 142 54 1 x M10 940 158 143 54 1 x M10 930 185 167 54 1 x M10 1200 187 168 54 1 x M10 1200 204 183 54 1 x M12 1300 210 188 54 1 x M12 1300 217 197 54 1 x M12 1300 254 226 54 1 x M12 1700 255 227 54 1 x M12 1700 260 232 54 1 x M12 1700


Ellis Cleats VariCleats Ellis VariCleat Cable Cleats

The Vari-cleat is a high specification trefoil, bundled cable, and single formation cleat, which withstands moderate levels of short circuit. The Vari-cleat is manufactured using type 316L stainless steel, providing exceptional strength enabling it to reach: 

2

101kA peak S/C test level at 600mm spacing

Vari-cleats can be installed once the cable is in position.

Part No.

Diamter Range (mm)

Diameter Range (mm)

No Liner

with Liner

Dimensions (mm) Fixing Holes

Weight

Trefoil

Single

Trefoil

Single

W

H

D

P

VC-AN1-

21-24

36-43

19-22

31-38

82

80

74

25

2 x M8

373

VC-AN2-

22-26

41-48

21-24

36-43

82

84

74

25

2 x M8

373

VC-AN3-

24-28

44-51

23-26

39-46

83

88

74

25

2 x M8

373

VC-AN4-

26-30

49-54

25-29

44-51

86

92

74

25

2 x M8

373

VC-BN1-

29-33

51-59

27-31

46-54

97

94

74

25

2 x M8

430

VC-BN2-

30-35

55-63

29-33

50-58

97

97

74

25

2 x M8

430

VC-BN3-

32-37

60-68

30-36

55-63

100

101

74

25

2 x M8

430

VC-BN4-

34-38

64-70

33-38

59-68

104

105

74

25

2 x M8

430

VC-CN1-

37-42

68-76

35-40

63-71

117

105

76

25

2 x M8

490

VC-CN2-

39-44

72-81

37-42

67-76

117

109

76

25

2 x M8

490

VC-CN3-

42-47

76-85

39-45

71-80

118

115

76

25

2 x M8

490

VC-CN4-

44-48

81-87

44-48

76-86

124

121

76

50

2 x M8

490

VC-DN1-

47-53

86-96

47-51

81-91

138

126

78

50

2 x M8 + 1 x M10

610

VC-DN2-

50-56

91-100

49-54

86-95

141

132

78

50

2 x M8 + 1 x M10

610

VC-DN3-

54-59

96-105

52-57

91-100

147

138

78

50

2 x M8 + 1 x M10

610

VC-DN4-

56-60

101-106

55-60

96-106

153

144

78

75

2 x M8 + 1 x M10

610

VC-EN1-

59-63

105-112

58-62

100-107

163

147

80

75

2 x M8 + 1 x M10

730

VC-EN2-

62-67

111-118

61-66

106-113

167

154

80

75

2 x M8 + 1 x M10

730

VC-EN3-

65-70

118-125

64-69

113-120

174

160

80

75

2 x M8 + 1 x M10

730

VC-EN4-

68-74

125-132

67-73

120-127

181

167

80

75

2 x M8 + 1 x M10

730

VC-FN1-

71-76

125-140

69-74

120-135

187

170

82

90

3 x M12

880

VC-FN2-

74-80

132-145

72-78

128-140

194

177

82

90

3 x M12

880

VC-FN3-

78-84

139-152

76-82

134-147

201

185

82

90

3 x M12

880

VC-FN4-

82-88

148-160

80-86

143-155

210

193

82

90

3 x M12

880

VC-GN1-

84-91

145-160

82-89

140-155

217

197

82

114

3 x M12

970

VC-GN2-

88-95

155-170

86-93

150-165

225

205

82

114

3 x M12

970

VC-GN3-

92-99

165-180

90-97

160-175

233

213

82

114

3 x M12

970

VC-GN4-

96-103

175-190

94-101

170-185

240

221

82

114

3 x M12

970

VC-HN1-

98-106

170-190

96-104

165-185

247

229

84

136

3 x M12

1170

VC-HN2-

102-110

180-200

100-108

175-195

255

237

84

136

3 x M12

1170

VC-HN3-

106-114

190-205

104-112

185-200

263

245

84

136

3 x M12

1170

VC-HN4-

110-118

200-215

108-116

195-210

271

252

84

136

3 x M12

1170

65

g


Ellis Cleats Centaur Cleats Ellis Centaur Cleats Cable Cleats

The Centaur cleat is used when you need a short-circuit tested product to secure large diameter insulated HV cables.  Designed to support cables with diameters from 100mm to 162mm.  Consists of an extruded and pressed aluminium saddle and a hinged aluminium over strap  LS0H Liner Manufactured using type 316L stainless steel, the atlas cleat is suitable for the harshest conditions, and reaches a high short circuit level of:  112kA peak S/C test level at 750mm spacing With a:  Lateral load test of (trefoil) 10670N  Temperature range: -40°C to +60°C

2

Material specification is LUL approved with testing carried out to:  Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999  Smoke Emission to BS 6853: 1999 Annex D.8.3  Toxic Fume Emission to NFX 70-100:2008

Part No. CS100-112/400 CS108-122/400 CS120-132/400 CS128-142/400 CS140-152/400 CS148-162/400

Diameter range 100-112 108-122 120-132 128-142 140-152 148-162

Part No. CS100-112/600 CS108-122/600 CS120-132/600 CS128-142/600 CS140-152/600 CS148-162/600

Diameter range 100-112 108-122 120-132 128-142 140-152 148-162

Part No. CS100-112/800 CS108-122/800 CS120-132/800 CS128-142/800 CS140-152/800 CS148-162/800

Diameter range 100-112 108-122 120-132 128-142 140-152 148-162

400mm

600mm

800mm

66


Cable Hangers J Hooks Cable Hangers    

Cable Cleats

Manufactured in Mild Steel. Hot dipped galvanised after manufacture to BS EN ISO 1461:1999. Special designs available on request e.g. Girder hanging, 90° Twist, side by side cables. Used to hang cables on walls and support structures. Bespoke Fabrication available to your requirement

Way Part No. s

2

A

B

C

D

E

F

Fixing Material Size Holes ThickW ness dia.

CH1W1 1

145

105

20

105

-

37

40

6

11

1

500

CH2W1 2

235

195

20

105

90

37

40

6

11

1

900

CH3W1 3

325

285

20

105

90

37

40

6

11

1

1300

CH4W1 4

415

375

20

105

90

37

40

6

11

1

1700

CH5W1 5

505

465

20

105

90

37

40

6

11

1

2100

CH6W1 6

595

555

20

105

90

37

40

6

11

1

2500

CH1W2 1

170

130

20

130

-

50

50

6

13

1

820

CH2W2 2

295

255

20

130

125

50

50

6

13

1

1480

CH3W2 3

420

380

20

130

125

50

50

6

13

1

2240

CH4W2 4

545

505

20

130

125

50

50

6

13

1

2980

CH5W2 5

670

630

20

130

125

50

50

6

13

1

3710

CH6W2 6

795

755

20

130

125

50

50

6

13

1

4440

CH1W3 1

185

145

20

145

-

62

50

6

13

1

980

CH2W3 2

345

305

20

145

160

62

50

6

13

1

1900

CH3W3 3

505

465

20

145

160

62

50

6

13

1

2820

CH4W3 4

665

625

20

145

160

62

50

6

15

1

3600

CH5W3 5

825

785

20

145

160

62

50

6

15

1

4660

CH6W3 6

985

945

20

145

160

62

50

6

15

1

5600

Pack

Weight

Qty

g

Part No.

Dimensions (mm)

Max

Dimensions (mm)

Weigh Pack t Qty g

Dia.

T

U

V

Material Size ThickW ness

SHA1

50

105

25

11

40

6

1

320

SHA2

75

120

25

13

50

6

1

490

SHA3

100

155

25

13

50

6

1

640

SHB1

50

125

55

11

40

6

1

440

SHB2

75

140

60

13

50

6

1

680

SHB3

100

150

60

13

50

6

1

780

SHC1

50

125

40

13

40

6

1

460

SHC2

75

140

45

13

50

6

1

700

SHC3

100

150

45

13

50

6

1

780

67

Size 1 for cables up to 50mm Diameter

Size for cables 51-75mm Diameter

Size 3 for cables 76-100mm Diameter

Type A

Type B

Type C


BAND-IT ties BAND-FAST Clamp System BAND-FAST® Clamp System Cable Cleats

    

2

Part No.

  

Band-Fast Cable Restraint Clamps Low cost alternative to Cable Cleats 316 grade stainless steel PPA 571 coating (0.4mm coating thickness) DNV & GL Approved materials  Significant cost & labour savings compared to cleats  Low Profile finish provides space savings  Reduced weight  LS0H, LSF Single or Double Wrap for extra strength Short Circuit tested to No Accessories required

64kA peak S/C test level at 300mm spacing

Band Ref Length

Width

300 400

LFAC-F1015M030-A900 LFAC-F1015M040-A900 LFAC-F1015M050-A900 LFAC-F1015M060-A900 LFAC-F1015M070-A900 LFFC-F1015M030-A900 LFFC-F1015M040-A900

5/8" AE4359 (15.88mm)

LFFC-F1015M050-A900 LFFC-F1015M060-A900 LFFC-F1015M070-A900 LFFC-F1015M080-A900 LFFC-F1015M100-A900

500 600 700 300 400 500 600 700 800 1000

Clip ref

AE455

LE155

Single/ Double Wrap

Single

Double

Max Cable OD

Pack Weight

Single 40mm 75mm

Trefoil 13mm 28mm

Quadrafoil 12mm 25mm

100mm 130mm 160mm 25mm 40mm 55mm 70mm 85mm 100mm 130mm

43mm 57mm 70mm 10mm 13mm 21mm 28mm 35mm 42mm 57mm

37mm 50mm 60mm 9mm 12mm 18mm 25mm 31mm 37mm 50mm

qty 100 100

(Kg) 0.025 0.03

100 100 100 100 100 100 100 100 100 100

0.038 0.045 0.052 0.025 0.03 0.038 0.045 0.052 0.06 0.075

Band & Buckle System– Buckles  

Available in 201, 316 grade stainless steel, & nylon 11 coated version Can be applied on 1/4" BAND-IT® band with the following BANDIT® tools: C00169, C00369, C07569, J02069 Width

Weight

(mm)

Package Quantity

Lbs.

Kg

6.4

100/Box

0.3

0.1

3/8

9.6

100/Box

0.8

0.4

1/2

12.7

100/Box

2.1

1.0

201/301 Stainless Steel

5/8

15.9

100/Box

2.4

1.1

Product

Material

In.

C25299**

201/301 Stainless Steel

1/4

C25399

201/301 Stainless Steel

C25499

201/301 Stainless Steel

C25599 C25699

201/301 Stainless Steel

3/4

19.1

100/Box

3.7

1.7

AE4529

316 SS

1/4

6.4

100/Box

0.3

0.1

AE4539

316 SS

3/8

9.6

100/Box

0.6

0.3

AE4549

316 SS

1/2

12.7

100/Box

1.0

0.4

AE4559

316 SS

5/8

15.9

100/Box

1.1

0.5

AE4569

316 SS

3/4

19.1

100/Box

1.3

0.6

68


BAND-IT Ties Band & Buckle System Band & Buckle System– Banding Cable Cleats

BAND-IT® Band is the industry standard in 316 stainless steel banding. BAND-IT® Band offers high strength fastening and clamping and can be formed to any diameter and shape. 

2

316 stainless steel banding with superior corrosion resistance in marine atmospheres, mild chemicals and fresh water

Used with BAND-IT Ear-Lok Buckles  Utilized in general use banding applications for marine splash zone

Comes with Easy Scale patented imprint on the band to quickly determine band length without waste Installs easily with the following tools: the Standard Banding Tool (C00169), the Heavy Duty Banding Tool (C00369), the Bantam Tool (C07569), the Bantam Strapping Tool (C08569) and the Ratchet Tool (C40099)

In.

(mm)

In.

(mm)

316 SS

1/4

6.4

0.020

0.51

Average Breaking Strength (Lbs.) 400

Width Product

Material

C40299

Thickness

Weight Package Quantity

Lbs.

Kg

100' Roll

2.0

0.9

C40399

316 SS

3/8

9.6

0.025

0.64

750

100' Roll

3.5

1.6

C403Y9

316 SS

3/8

9.6

0.025

0.64

750

Yellow Tote / 100' Roll

3.7

1.7

C40499

316 SS

1/2

12.7

0.030

0.76

1200

100' Roll

4.9

2.2

C404B9

316 SS

1/2

12.7

0.030

0.76

1200

Blue Tote / 100' Roll

5.6

2.6

C40599 C405G9

316 SS 316 SS

5/8 5/8

15.9 15.9

0.030 0.030

0.76 0.76

1500 1500

100' Roll Green Tote / 100' Roll

6.2 6.9

2.8 3.1

C40699 C406R9

316 SS 316 SS

3/4 3/4

19.1 19.1

0.030 0.030

0.76 0.76

1800 1800

100' Roll Red Tote / 100' Roll

7.5 8..2

3.4 3.7

C44499

316 SS

1/2

12.7

0.015

0.38

600

200' Roll

5.7

2.6

C444B9

316 SS

1/2

12.7

0.015

0.38

600

Blue Tote / 200' Roll

5.8

2.7

C44599 C445G9

316 SS 316 SS

5/8 5/8

15.9 15.9

0.015 0.015

0.38 0.38

750 750

200' Roll Green Tote / 200' Roll

6.7 6.9

3.0 3.1

C44699

316 SS

3/4

19.1

0.015

0.38

900

200' Roll

8.3

3.8

C446R9

316 SS

3/4

19.1

0.015

0.38

900

Red Tote / 200' Roll

8.4

3.8

69


BAND-IT Ties Ball-Lok Ties Ball-Lok Ties-Uncoated Cable Cleats

     

2

Part Number

Width Coated / MateUncoated rial*

Length

In

mm

In

KE1128 Uncoated 304 SS

0.180

4.6

KE1138 Uncoated 304 SS

0.180

Base Material Thickness

Maximum Diameter Single Wrap

MiniPackage weight mum Loop Package Tensile Quantity Lbs Kg Strength (Lbs)

In

mm

In

mm

7.9 201

0.010

0.25

2.0

50

200

100 / Bag

0.6

0.3

4.6

10.2 259

0.010

0.25

2.7

69

200

100 / Bag

0.7

0.4

KE1148 Uncoated 304 SS 0.180

4.6

14.2 360

0.010

0.25

4.0

102

200

100 / Bag

0.9

0.5

KE1158 Uncoated 304 SS

0.180

4.6

20.4 520

0.010

0.25

6.0

152

200

100 / Bag

1.3

0.6

KE1168 Uncoated 304 SS

0.180

4.6

26.8 679

0.010

0.25

8.0

203

200

100 / Bag

1.8

0.8

KE1178 Uncoated 304 SS

0.180

4.6

33.0 838

0.010

0.25

10.0

254

200

100 / Bag

2.1

1.0

42.0 1067

KE1188 Uncoated 304 SS

0.180

4.6

KE0128 Uncoated 316 SS

0.180

4.6

KE0138 Uncoated 316 SS

0.180

KE0148 Uncoated 316 SS

mm

BAND-IT Ball Lok Tes CE Marked, DNV Approved Self-locking Ties Available in two widths: 0.180 & 0.310 Selectively coated Nylon 1 or uncoated styles available K50289 Application Tool available

0.010

0.25

12.0

305

200

100 / Bag

2.4

1.1

201

0.010

0.25

2.0

50

200

100 / Bag

0.6

0.3

4.6

10.2 259

0.010

0.25

2.7

69

200

100 / Bag

0.7

0.4

0.180

4.6

14.2 360

0.010

0.25

4.0

102

200

100 / Bag

0.9

0.5

KE0158 Uncoated 316 SS

0.180

4.6

20.4 520

0.010

0.25

6.0

152

200

100 / Bag

1.3

0.6

KE0168 Uncoated 316 SS

0.180

4.6

26.8 679

0.010

0.25

8.0

203

200

100 / Bag

1.8

0.8

KE0178 Uncoated 316 SS

0.180

4.6

33.0 838

0.010

0.25

10.0

254

200

100 / Bag

2.1

1.0

KE0188 Uncoated 316 SS

0.180

4.6

42.0 1067 0.010

0.25

12.0

305

200

100 / Bag

2.4

1.1

KE1328 Uncoated 304 SS

0.310

7.9

7.9

201

0.010

0.25

2.0

50

300

100 / Bag

1.0

0.5

KE1338 Uncoated 304 SS

0.310

7.9

10.2 259

0.010

0.25

2.7

69

300

100 / Bag

1.3

0.6

KE1348 Uncoated 304 SS

0.310

7.9

14.2 360

0.010

0.25

4.0

102

300

100 / Bag

1.7

0.8

KE1358 Uncoated 304 SS

0.310

7.9

20.4 520

0.010

0.25

6.0

152

300

100 / Bag

2.2

1.1

KE1368 Uncoated 304 SS

0.310

7.9

26.8 679

0.010

0.25

8.0

203

300

100 / Bag

2.9

1.3

KE1378 Uncoated 304 SS

0.310

7.9

33.0 838

0.010

0.25

10.0

254

300

100 / Bag

3.5

1.6

KE1388 Uncoated 304 SS

0.310

7.9

42.0 1067 0.010

0.25

12.0

305

300

100 / Bag

4.6

2.1

KE0328 Uncoated 316 SS

0.310

7.9

7.9

201

0.010

0.25

2.0

50

300

100 / Bag

1.0

0.5

KE0338 Uncoated 316 SS

0.310

7.9

10.2 259

0.010

0.25

2.7

69

300

100 / Bag

1.3

0.6

KE0348 Uncoated 316 SS

0.310

7.9

14.2 360

0.010

0.25

4.0

102

300

100 / Bag

1.7

0.8

KE0358 Uncoated 316 SS

0.310

7.9

20.4 520

0.010

0.25

6.0

152

300

100 / Bag

2.2

1.1

KE0368 Uncoated 316 SS

0.310

7.9

26.8 679

0.010

0.25

8.0

203

300

100 / Bag

2.9

1.3

KE0378 Uncoated 316 SS

0.310

7.9

33.0 838

0.010

0.25

10.0

254

300

100 / Bag

3.5

1.6

KE0388 Uncoated 316 SS

0.310

7.9

42.0 1067 0.010

0.25

12.0

305

300

100 / Bag

4.6

2.1

KE0828

Coated

316 SS

0.310

7.9

7.9

201

0.010

0.25

2.0

50

300

100 / Bag

1.2

0.6

KE0848

Coated

316 SS

0.310

7.9

14.2 360

0.010

0.25

4.0

102

300

100 / Bag

1.8

0.9

KE0858

Coated

316 SS

0.310

7.9

20.4 520

0.010

0.25

6.0

152

300

100 / Bag

2.5

1.2

7.9

70


BAND-IT Ties Tie-Lok Ties Tie-Lok Ties  

Cable Cleats

BAND-IT Tie-Lok ties offer a unique, patented dimple lock with a smooth ID and a low profile This is a fast, consistent and reliable clamp. Used in many industries from automotive to cable bundling

Width

Length

2

Minimum Maximum Loop TenDiameter Thickness Package sile Single Wrap Quantity Strength (Lbs) In mm In mm

Application Tools

Package weight

Part #

Material*

In

mm

In

mm

Lbs

Kg

AS2119

304 SS

1/4

6.4

10.0

254

0.015

0.38

2

51

250

100 / Bag

1.2

0.6

AS2129

304 SS

1/4

6.4

16.5

419

0.015

0.38

4

101

250

100 / Bag

1.8

0.9

AS2139

304 SS

1/4

6.4

22.5

572

0.015

0.38

6

152

250

100 / Bag

2.6

1.2

AS2149

304 SS

1/4

6.4

29.0

737

0.015

0.38

8

203

250

100 / Bag

3.3

1.5

AS2159

304 SS

1/4

6.4

35.0

889

0.015

0.38

10

254

250

100 / Bag

3.9

1.

AS6219

304 SS

3/8

9.6

8.6

219

0.020

0.51

1.5

40

350

100 / Bag

2.1

1.0 TL3800

AS6229

304 SS

3/8

9.6

11.5

292

0.020

0.51

2

51

350

100 / Bag

2.8

1.3

AS6239

304 SS

3/8

9.6

17.5

445

0.020

0.51

4

101

350

100 / Bag

4.1

1.9

AS6249

304 SS

3/8

9.6

24

610

0.020

0.51

6

152

350

100 / Bag

5.5

2.5

AS6259

304 SS

3/8

9.6

30.5

775

0.020

0.51

8

203

350

100 / Bag

6.9

3

IT6000

Multi-Lok Ties     

UL listed, CE marked, DNV Approved Self locking ties Fast, easy application Install by hand or with a variety of tools Unique multiple locking system Coated with Nylon 11 or uncoated styles available

Width

Length

Thickness

Part # Material* In

Maximum Diameter Single Wrap

MiniPackage Application mum weight Tools Loop Package Tensile Quantity Strength Lbs Kg (Lbs)

In

mm

In

mm

mm

In

mm

AS2219 304 SS

0.177

4.5

7.0

165 0.015 0.38

1

25

100

100 / Bag 0.7 0.3

AS2229 304 SS

0.177

4.5

10.0

254 0.015 0.38

2

51

100

100 / Bag 0.9 0.4

AS2239 304 SS

0.177

4.5

16.0

406 0.015 0.38

4

102

100

100 / Bag 1.4 0.7

AS2249 304 SS

0.177

4.5

22.5

572 0.015 0.38

6

152

100

100 / Bag 1.9 0.9

AS2259 304 SS

0.177

4.5

29.0

737 0.015 0.38

8

203

100

100 / Bag 2.4 1.1

AS4219 316 SS

0.177

4.5

7.0

165 0.015 0.38

1

25

100

AS4229 316 SS

0.177

4.5

10.0

254 0.015 0.38

2

51

100

100 / Bag 0.7 0.3 IT0750 100 / Bag 0.9 0.4

AS4239 316 SS

0.177

4.5

16.0

406 0.015 0.38

4

102

100

100 / Bag 1.4 0.7

AS4249 316 SS

0.177

4.5

22.5

572 0.015 0.38

6

152

100

100 / Bag 1.9 0.9

AS4259 316 SS

0.177

4.5

29.0

737 0.015 0.38

8

203

100

100 / Bag 2.4

71

1

A91079


Standard Stainless Steel Ties Stainless Steel Rollerball Ties Stainless Steel Rollerball Cable Ties Cable Cleats

Stainless Steel (AISI 316) with a ball locking mechanism Ideal for use in environmentally harsh conditions where subjected to various chemicals or high temperatures Black epoxy coated LS0H ties also available

2

Part No Plain

Epoxy Coated

Length (mm)

Width (mm)

Bundle Dia Max (mm)

Min Tensile Strength (Kg)

SSTRB201-4.6 SSTRB266-4.6

SSTRB201-4.6EC

201

4.6

50

45

SSTRB266-4.6EC

266

4.6

72

45

SSTRB266-7.9

SSTRB266-7.9EC

266

7.9

72

45

SSTRB300-4.6

SSTRB300-4.6EC

300

4.6

81

45

SSTRB362-4.6

SSTRB362-4.6EC

362

4.6

102

45

SSTRB362-7.9

SSTRB362-7.9EC

362

7.9

102

Plain 113, Coated 79

SSTRB521-7.9

SSTRB521-7.9EC

521

7.9

152

Plain 113, Coated 79

SSTRB679-7.9

SSTRB679-7.9EC

679

7.9

203

Plain 113, Coated 79

SSTRB838-7.9 SSTRB1067-7.9

SSTRB838-7.9EC SSTRB1067-7.9EC

838 1067

7.9 7.9

254 320

Plain 113, Coated 79 Plain 113, Coated 79

All Round Band 

An all purpose fixing system suitable for hostile environments No wastage Available in galvanised steel, stainless steel uncoated and in PPA coated versions Available in 3 widths (12mm, 17mm & 26mm) In 1.5 metre, 3 metre and 10 metre coils

    10 METRE COIL SIZE Part No.

SPECIFICATION

Diameter Size

Colour/Finish

ARB12/BL

12mm

BLACK

ARB12/WH

12mm

WHITE

ARB12/RED

12mm

RED

ARB12/GA

12mm

GALVANISED

ARB12/C

12mm

COPPER

ARB12/SS

12mm

STAINLESS STEEL

ARB12/AL

12mm

ALUMINIUM

ARB17/BL

17mm

BLACK

ARB17/WH

17mm

WHITE

ARB17/RED

17mm

RED

ARB17/GA

17mm

GALVANSIED

ARB17/C

17mm

COPPER

ARB17/SS

17mm

STAINLESS STEEL

ARB17/AL

17mm

ALUMINIUM

ARB26/C

26mm

COPPER

ARB26/GA

26mm

GLAVANISED

Max. Working Load

Thickness (mm)

Fixing Hole Dia (mm)

ARB12- 85Kg

0.9

5

ARB17- 115Kg

0.9

7

ARB26– 255Kg

1.2

8

Diameter Size

Colour/Finish

ARB12/P3/BL

12mm

BLACK

ARB12/P3/WH

12mm

WHITE

ARB12/P3/RED

12mm

RED

ARB12/P3/GA

12mm

GLAVANISED

ARB12/P3/GR

12mm

GREY

ARB17/P3/BL

17mm

BLACK

3 METRE COIL SIZE Part No.

1.5 METRE COIL SIZE Part No. ARB12/P1.5/C

72

Diameter Size

Colour/Finish

12mm

COPPER


Nylon Cable Ties Standard Nylon Cable Ties Standard Nylon Cable Ties       

Cable Cleats

Standard cable ties manufactured from UL approved nylon 6.6 General operating temerature : -40C to +85C Flammability rating: UL94V-2 (self-extinguishing within 30 seconds) UV resistant for outdoor use Halogen Free Ties available on request (black as standard) Coloured Cable ties available on request Other non-standard sizes also available on request

Part No. CT100-2.5N CT100-2.5B CT160-2.5N CT160-2.5B CT200-2.5N CT200-2.5B CT140-3.6N CT140-3.6B CT200-3.6N CT200-3.6B CT300-3.6N CT300-3.6B CT120-4.8N CT1204.8B CT160-4.8N CT160-4.8B CT200-4.8N CT200-4.8B CT250-4.8N CT250-4.8B CT300-4.8N CT300-4.8B CT370-4.8N CT370-4.8B CT430-4.8N CT430-4.8B CT240-7.8N CT240-7.8B CT300-7.8N CT300-7.8B CT370-7.8N CT370-7.8B

Size mm 100 x 2.5 100 x 2.5 160 x 2.5 160 x 2.5 200 x 2.5 200 x 2.5 140 x 3.6 140 x 3.6 200 x 3.6 200 x 3.6 300 x 3.6 300 x 3.6 120 x 4.8 120 x 4.8 160 x 4.8 160x 4.8 200 x 4.8 200 x 4.8 250 x 4.8 250 x 4.8 300 x 4.8 300 x 4.8 370 x 4.8 370 x 4.8 430 x 4.8 430 x 4.8 240 x 7.8 240 x 7.8 300 x 7.8 300 x 7.8 370 x 7.8 370 x 7.8

Colour Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black

73

2

Min. Tensile Strength (kg) 8 8 8 8 8 8 13 13 13 13 13 13 22 22 22 22 22 22 22 22 22 22 22 22 22 22 55 55 55 55 55 55


Specialist Cable Ties Flame Retardant Cable Ties Flame Retardant Cable Ties Cable Cleats

Flame retardant cable ties, suitable for use in low flammability and low smoke environments Manufactured from low smoke flame retarded Polyamide 6.6 Halogen & Silicone free Flammability Rating UL94-V0 Approved by UL, Lloyd Register, Germinisher Lloyd & Bureau Veritas

2

  

Part No.

Size mm

Bundle Dia. mm

Min Tensile Strength (N)

Tooling

Natural TS1025HF TS1435HF TS2045HF TS2845HF TS3645HF

100 x 2.5 140 x 3.6 200 x 4.8 280 x 4.8 370 x 4.8

2-22 2.5-33 3-50 5-70 5-102

80 180 220 220 220

ERG50 WT193A

TS3675HF

370 x 7.6

5-102

540

ERG120 L-500-EU WT3D

TY RAP Premium Cable Ties      

Natural TY23M TYB2315M TY232M TY234M TY24M TY242M TY26M TY244M TY25M TY253M TY28M TY271M TY272M TY27M TY275M TY277M TY29M

Part No. Black TY23MX TYB2315MX TY232MX TY234MX TY24MX TY242MX TY26MX TY244MX TY25MX TY253MX TY28MX TY271MX TY272MX TY27MX TY275MX TY277MX TY29MX

Premium cable ties with steel locking barb Rounded edges on head and strap Smooth, notchless body, reduces stress concentration points, allowing for a thinner yet stronger tie Angled & Non slip tail for easy insertion and increased grip Halogen & Silicon Free Approved by: UL, Lloyd Register, Germanischer Lloyd & Bureau Veritas

Size mm

Bundle Dia. mm

Min Tensile Strength (N)

92 x 2.4 178 x 2.4 203 x 2.4 356 x 2.4 140 x 3.6 204 x 3.6 284 x 3.6 368 x 3.6 186 x 4.8 295 x 4.8 361 x 4.8 150 x 7.6 223 x 6.9 340 x 6.9 457 x 6.9 617 x 6.9 771 x 6.9

2-16 2-38 2-50 2-102 2-29 2-50 2-76 2-103 3.5-45 3.5-78 3.5-102 6-31 6-50 6-90 6-127 6-177 6-229

80 80 80 80 180 180 130 130 220 220 220 540 540 540 540 540 540

74

Tooling

ERG50 WT193A

ERG50 ERG120 WT193A

ERG120 L-500EU


Bolts & Fixings Bolts Cable Cleats

Brass Hex Setscrews

Zinc Plated Hex Setscrews

Part No HS612

Size M6 X 12

HS616

M6 X 16

HS620

M6 X 20

HS625

M6 X 25

HS630

M6 X 30

HS635

M6 X 35

HS640

M6 X 40

HS816

M8 X 16

HS820

M8 x 20

HS825

M8 x 25

HS830

M8 X 30

HS835

M8 X 35

HS840

M8 X 40

HS850

M8 X 50

HS1016

M10 X 16

HS1020

M10 X 20

HS1025

M10 X 25

HS1030

M10 X 30

HS1035

M10 X 35

HS1040

M10 X 40

HS1050

M10 X 50

HS1060

M10 X 60

HS1070

M10 X 70

HS1220

M12 X 20

HS1225

M12 X 25

HS1230

M12 X 30

HS1235

M12 X 35

HS1240

M12 X 40

HS1250

M12 X 50

HS1260 HS1270

M12 X 60 M12 X 70

2 Part No BHS612 BHS616 BHS620 BHS625 BHS630 BHS640 BHS820 BHS825 BHS830 BHS840

Size M6 X 12 M6 X 16 M6 X 20 M6 X 25 M6 X 30 M6 X 40 M8 x 20 M8 x 25 M8 X 30 M8 X 40

Channel Nuts (Zebs, Spring Nuts) Plain Part No EZ6P EZ8P EZ10P EZ12P

Size M6 M8 M10 M12

Part No EZ6L EZ8L EZ10L EZ12L

Size M6 M8 M10 M12

Long Spring

Short Spring Part No EZ6L EZ8L EZ10L EZ12L

75

Size M6 M8 M10 M12


Bolts & Fixings Nuts & Washers Cable Cleats

2

Brass Washers

Part No M4BW M5BW M6BW M8BW M10BW M12BW M16BW M20BW

Brass Nuts

Size M4 M5 M6 M8 M10 M12 M16 M20

Flat Washers Mild Steel BZP Part No M3W M4W M5W M6W M8W M10W M12W M16W M20W M24W

Part No M4BN M5BN M6BN M8BN M10BN M12BN M16BN M20BN

Size M4 M5 M6 M8 M10 M12 M16 M20

Part No M4N M5N M6N M8N M10N M12N M16N M20N M24N

Size M4 M5 M6 M8 M10 M12 M16 M20 M24

Hex Full Nuts BZP Size M3 M4 M5 M6 M8 M10 M12 M16 M20 M24

76


CABLE COMPONENTS

Section 3 Terminations & Mechanical Connectors

Terms & Connectors

CONTENTS

PAGE

Pre-Insulated Terminals

78-79

Copper Tube Terminals 600/1000v

80-84

Copper Tube Terminals 11-36kV

85-87

Mechanical Connectors

88-91

77

3


Pre-Insulated Terminals Pre-Insulated Ring & Fork Terminations

Ring Terminals Terms & Connectors

3

Part number

Conductor Size

Stud Size mm

32RER

Colour

Fork Terminals Crimping tool

Part number

Conductor Size

Fork Size mm

3

32RF

0.5mm²

3

43RF

to

4

43RER

0.5mm²

4

53RER

to

5

65RER

1.5mm²

6

65RF

1.5mm²

6

85RER

8

43BF

1.0mm²

4

10RER

10

53BF

to

5

32BER

3

65BF

2.5mm²

6

85BF

43BER

1.0mm²

4

53BER

to

5

65BER

2.5mm²

RED

BLUE

RPI-CH

5

53RF

RPI-CH

4.0mm²

5

6

65YF

to

6

85BER

8

85YF

6.0mm²

8

10BER

10

10YF

43YER

4 4.0mm²

5

65YER

to

6

85YER

6.0mm²

YELLOW

RED

RPI-CH

BLUE

RPI-CH

YELLOW

RPI-CH

10

RPI-CH

8

10YER

10

12YER

12

Butt Splices

Blade Terminals Part number

Part number

Crimping tool

8

53YF

53YER

Colour

Conductor Size

Stud Size mm

Colour

Crimping tool

15BSL

0.5mm² to 1.5mm²

5

RED

RPI-CH

25BSL

1.5mm² to 2.5mm²

5

BLUE

RPI-CH

6BSL

4mm² to 6mm²

6

YELLOW

RPI-CH

All Preinsulated terms are: UL Approval E100455 CSA approval 093995 RoHS compliant Pack Qty 100

Conductor Size

Blade Length mm

Colour

Crimping tool

10RB

0.5mm² to

5

RED

RPI-CH

18RB

1.5mm²

6

9BB

1.0mm² to

5

BLUE

RPI-CH

18BB

2.5mm²

6

10YB

4.0mm² to

6

YELLOW

RPI-CH

818YB

6.0mm²

8

Halogen free available on request 78


Pre-Insulated Terminals Hooked Blade Terminals

Part number

Hooked Fork Terminals

Conductor Size

Blade Size Mm

Colour

Crimping tool

30RHB

0.5mm to

3

RED

HP 3

46RHB

1.5mm2

14.6

30BHB

1.0 to

3

46BHB

2.5mm2

4.6

30YHB

4.0mm to

3

6.0mm2

46YHB

BLUE

Part number

HP 3

YELLOW

HP 3

4.6

Bullet Terminals (male/female)

Part number

Conductor Size

Colour

Crimping tool

0.5mm to 1.5mm2

RED

HP 3

4BBM

1.0 to

BLUE

HP 3

50BBM

2.5mm2

50YBM

4.0mm to 6.0mm2

YELLOW

HP 3

Conductor Size

Colour

Crimping tool

4RSF

0.5mm to 1.5mm2

RED

HP 3

4BSF

1.0 to

BLUE

HP 3

50BSF

2.5mm2

50YSF

4.0mm to 6.0mm2

4RBM

Part number

YELLOW

Conductor Size

28RMP

0.5mm²

48RMP

to

63RMP

1.5mm²

48BMP

1.0mm² to

63BMP

2.5mm²

63YMP

4.0mm² to 6.0mm²

Colour

Crimping tool

RED

YELLOW

37RHF

0.5mm2

3

43RHF

to

4

53RHF

1.5mm2

5

37BHF

1.0mm2

3

43BHF

to

4

53BHF

2.5mm2

5

37YHF

4.0mm2

3

43YHF

to

4

53YHF

6.0mm2

5

Colour

Crimping tool

RED

RPI-CH

BLUE

RPI-CH

YELLOW

RPI-CH

Part number

Conductor Size

Pin Length Mm

Colour

Crimping tool

95RP

0.5mm to

10

RED

HP 3

12RP

1.5mm2

18

95BP

1.0 to

10

BLUE

HP 3

12BP

2.5mm2

18

14YP

4.0mm to

10

YELLOW

HP 3

18YP

6.0mm2

18

Female Push-on Terminals

HP 3

HP 3

Part number

Conductor Size

28RFP

0.5mm²

48RFP

to

63RFP

1.5mm²

28BFP

1.0mm²

48BFP

to

63BFP

2.5mm²

63YFP

4.0mm² to

95YFP

6.0mm²

All Preinsulated terms are: UL Approval E100455 CSA approval 093995 RoHS compliant Pack Qty 100

Colour

Crimping tool HP 3

RED

HP 3 BLUE

YELLOW

Halogen free available on request 79

Terms & Connectors

3

HP 3

HP 3

BLUE

Stud Size mm

Pin Terminals

Male Push-on Terminals

Part number

Conductor Size

HP 3


Standard Copper Tube Terminals Copper Tube Lugs 600/1000v    Terms & Connectors

3

Part No. BT1.5C BT2.5C BT4C BT6C BT10C Bt16C BT25C BT35C BT50C BT70C BT95C BT120C BT150C BT185C BT240C BT300C BT400C BT500C BT630C

Nominal cross section mm2 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Uninsulated Heavy duty terminals suitable for power cables up to 1000volvs Manufactured from seamless copper tube to BS EN12449:1999 Electro Tin plated finish to BS 1872:1974

Stud sizes (add to order reference) M4 M5 M6 M4 M5 M6 M4 M5 M6 M4 M5 M6 M5 M6 M5 M6 M5 M6 M6 M6 M6 M6

M8 M8 M8 M8 M8 M8 M8 M8 M8 M8

M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10

M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12

M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14

M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16

M20 M20 M20 M20 M20 M20 M20 M20

Reduced Palm Heavy Duty Lugs 

For L.V. Circuit breakers with reduced space terminal blocks for immediate and easier installation Uninsulated Heavy duty terminals suitable for power cables up to 1000volvs Manufactured from seamless copper tube to BS EN12449:1999 Electro Tin plated finish to BS 1872:1974

  

Part No. 10TRP16TRP25TRP35TRP50TRP70TRP95TRP120TRP150TRP185TRP240TRP300TRP-

Nominal cross section mm2 10 16 25 35 50 70 95 120 150 185 240 300

Stud sizes (add to order reference) M5 M5 M5 M6 M6 M6 M8 M8 M8

80

M10 M10 M10 M10

M12 M12

M16


Premium Copper Tube Terminals Klauke Copper Tube Lugs 600/1000v Klauke L Series are manufactured using high purity copper, with a tin plated surface. Features:  Flat contact surface and chamfered barrel for easy cable insertion  Inspection hole to ensure full conductor insertion  Annealed material optimises crimping properties

Part No. L075 L15 L2.5 L4 L6 L10 L16 L25 L35 L50 L70 L95 L120 L150 L185 L240 L300 L400 L500 L630

Nominal cross section mm2 0.75 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Stud sizes (add to order reference) M3 M4 M5 M3 M4 M5 M6 M3 M4 M5 M6 M4 M5 M6 M4 M5 M6 M4 M5 M6 M5 M6 M5 M6 M6 M6 M6 M6

Terms & Connectors

3 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8

M10 M10 M10 M10 M10 M10 M10 M10 M10 M10

M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12

M14 M14 M14 M14 M14 M14 M14 M14 M14 M14

M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16

Large stud copper lugs Manufactured from flat copper sheet and formed into a palm and brazed seam barrel. Approvals:  UL E100455  CSA 093995  RoHS compliant

Part No. ST10ST16ST25ST35ST50ST70ST95-

Nominal cross section mm2 rm/sm Stud sizes (add to order reference) 10 M5 M6 M8 M10 16 M5 M6 M8 M10 25 M6 M8 M10 35 M6 M8 M10 50 M6 M8 M10 70 M6 M8 M10 95 M8 M10

81

M12 M12 M12 M12 M12 M12 M12

M14 M14

M16 M16 M16 M16 M16 M16

M20 M20 M20 M20 M20 M20 M20 M20 M20


Copper Tube Terminals Four Bolt Transformer Lugs Four Bolt Fixing Transformer Lugs 600/1000v     

Terms & Connectors

3

Part No. 8mm stud hole BT120-4C8 BT150-4C8 BT185-4C8 BT240-4C8 BT300-4C8 BT400-4C8 BT500-4C8 BT630-4C8

10mm stud hole BT120-4C10 BT150-4C10 BT185-4C10 BT240-4C10 BT300-4C10 BT400-4C10 BT500-4C10 BT630-4C10

Four Bolt Copper Tube Transformer Lugs manufactured to BS EN 12449:1999 Electro Tin plated to BS 1872:1974 Available in either M8 or M10 stud holes Fixing centres of 25 x 35mm Special Fixings available to order

Cable Size mm 120 150 185 240 300 400 500 630

Dimensions mm A 22.0 23.0 24.8 28.0 33.0 36.0 38.0 44.0

B 15.0 13.5 18.5 21.0 23.0 27.0 30.0 34.0

W 56.0 56.0 56.0 56.0 56.0 56.0 56.0 63.0

E 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

F 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0

D 34.0 34.0 34.0 34.0 42.0 44.0 65.0 65.0

L 119.0 119.0 119.0 119.0 126.0 126.0 150.0 150.0

S 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0

Long Palm Blank Lugs 600/1000v  

Part No. LP B95 LP B120 LP B150 LP B185 LP B240 LP B300 LP B400 LP B500 LP B630 LP B800

Undrilled blank cabled lug Enables on site drilling of stud holes

Conductor Size mm2 95 120 150 185 240 300 400 500 630 800

Palm Length mm 75 75 75 75 75 75 75 75 75 75

82

Palm width mm 24.3 27.2 30 33.5 37.7 41 47.3 55 63 70

T 4.0 4.5 4.5 5.0 7.0 8.5 8.0 10.0


Copper Tube Terminals Two Bolt Fixing Lugs Two Bolt Fixing Lugs 600/1000v    

Uninsulated Heavy duty terminals suitable for power cables up to 1000volvs Manufactured from seamless copper tube to BS EN12449:1999 Electro Tin plated finish to BS 1872:1974 All terminals are manufactured from 99.5% copper and fully annealed ensuring optimum ductility

Part No. POI10POI16POI25POI35POI50POI70POI95POI120 POI150 POI185

Nominal cross section mm2 rm/sm Stud sizes (add to order reference) 10 M6 16 M6 25 M6 35 M6 50 M6 70 95 120 150 185

Terms & Connectors

3

M12 M12 M12 M12 M12

Solid Pin Lugs 600/1000v   

Un-insulated Solid Copper Pin Electrolytic Copper Electro-Tin Plated Finish

Part No. 10USP 16USP 25USP 35USP 50USP 70USP 95USP 120USP 150USP 185USP 240USP 300USP

Cond. Size (mm2) 10 16 25 35 50 70 95 120 150 185 240 300

A 10 13 20 20 20 20 20 25 32 32 32 32

83

Dimensions mm B 13 17 17 17 21 23 26 25 32 32 32 32

C 6.2 7.1 9 10.6 12.4 14.7 17.5 19.4 21.5 24 27.3 30.6

D 3.8 3.8 5 5 7.5 8 8 11.5 11.5 11.5 15.6 15.6


Copper Tube Terminals Butt Splices Copper Butt Splices 600/1000v Klauke L range copper butt splices  High Purity Copper  Surface Tin plated  Centre stop Tested and approved to:  BS EN 61238 (2003 ) class A,  UL/ CSA listed

Terms & Connectors

3

Conductor Size/mm2 0.75 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Part No.

LV0.75 LV15 LV2.5 LV4 LV6 LV10 LV16 LV25 LV35 LV50 LV70 LV95 LV120 LV150 LV185 LV240 LV300 LV400 LV500 LV630

L (mm)

D (mm)

20.0 25.0 25.0 25.0 20.0 21.0 26.0 29.0

2.8 3.3 4.2 5.0 6.0 6.0 8.0 9.0

32.0 38.0 42.0 48.0 52.0 56.0 65.0 75.0 75.0 75.0 140.0 160.0

11.0 12.0 14.5 17.0 19.5 21.0 24.0 26.0 29.5 34.0 38.0 40.0

DIN Copper Butt Splices LV - MV Klauke DIN Copper splices according to DIN 46267, pt. 1  High Purity Copper/ Surface Tin plated  Centre stop  Markings for correct crimp positions Part No. 121R 122R 123R 124R 125R 126R 127R 128R 129R 130R 131R 132R 133R 134R

Die Code 5 6

Nominal cross section mm2 6 10

8 10 12 14 16 18 20 22 25 28 32 38

16 25 35 50 70 95 120 150 185 240 300 400

84


Copper Tube Terminals 11-36kV Copper Lugs & Splices 11-36kV Copper Lugs Klauke DIN Copper Lugs are manufactured according to DIN 46235, using high purity copper, with a tin plated surface. Suitable for voltages up to 36kV with the appropriate termination kit Features:  Markings for correct crimp positions  Annealed material optimises crimping properties  Chamfered barrel entry for easy cable insertion  Untinned version available—add suffix‘BK’ Part No. 101R 102R 103R 104R 105R 106R 107R 108R 109R 110R 111R 112R 113R 114R 115R 116R

Nominal cross section mm2 Die Code Stud sizes (add to order reference) 6 5 M5 M6 M8 10 6 M5 M6 M8 16 8 M6 M8 25 10 M6 M8 35 12 M6* M8 50 14 M8 70 16 M8 95 18 M8 120 20 150 22 185 25 240 28 300 32 400 38 500 42 625 44

Terms & Connectors

3 M10 M10 M10 M10 M10 M10 M10 M10 M10

M12* M12 M12 M12 M12 M12 M12 M12 M12 M12

M14* M14* M14* M14* M14* M14* M14* M14* M14*

M16 M16 M16 M16 M16 M16 M16 M16 M16 M16* M16*

Klauke MV compression splices are manufactured using high purity copper, Suitable for voltages up to 36kV with the appropriate termination kit Features:  Markings for correct crimp positions  Oil stop central barrier version —add suffix LD  Annealed material optimises crimping properties

Part No. (un blocked) Part no (Blocked) 504R 504RLD 505R 505RLD 506R 506RLD 507R 507RLD 508R 508RLD 509R 509RLD 510R 510RLD 511R 511RLD 512R 512RLD 513R 513RLD 514R 514RLD

Die Code 12 12 14 16 18 20 22 25 28 32 38

Nominal cross section mm2 6 10 16 25 35 50 70 95 120 150 185

85

Length l 60 60 65 65 90 90 105 105 125 125 160

M20 M20 M20 M20 M20 M20 M20 M20


Copper Tube Terminals 11-36kV Waterblocked 11-36kV Waterblocked Lugs   

Terms & Connectors

 

Klauke waterblocked terminals for Medium Voltage Cables 50mm2-630mm2 For applications up to 36kV Thick wall High purity oxygen free copper tube which is tin plated and waterblocked (waterproof seal) Barrels have knurl markings to indicate crimp positions BS EN 61228 (2003) class A (including short circuit) BS 4579 Part1

3

Part No. BTHW50C12 BTHW70C12 BTHW95C12 BTHW120C12 BTHW150C12 BTHW185C12 BTHW185C16 BTHW240C12 BTHW240C16 BTHW300C12 BTHW300C16 BTHW400C16 BTHW400C20 BTHW500C12 BTW630C16 BTW630C20

Conductor 50 70 95 120 150 185 185 240 240 300 300 400 400 500 630 630

Stud Size (mm) 12 12 12 12 12 12 16 12 16 12 16 16 20 12 16 20

C (mm) 24.5 27.6 27.2 32 32 32 32 41.5 41.5 45 45 50 50 55.5 62.7 62.7

N (mm) 69.2 71 78 90.6 91.6 95.6 101.6 107.2 113.2 107.2 113.2 125.5 135.4 136.8 173 173

L (mm) 11.9 11.9 11.9 14.4 14.4 14.4 17.4 14.4 17.4 14.4 17.4 20.6 28.3 20.6 27 27

Z (mm) 14.4 14.4 14.4 14.4 14.4 14.4 17.4 14.4 17.4 14.4 17.4 17.4 19.9 17.4 28 28

Specialist Cable Lugs 

We work closely with specialist manufacturers from the UK and Worldwide.

If you have a lug requirement that is not standard, we can still provide this for you, at competitive rates.

Please contact our internal sales with your enquiries.

86


Copper Tube Terminals 11-36kV Aluminium Lugs LV—MV Stranded/ Solid Aluminium Lugs Klauke Aluminium Cable lugs 16-400mm2 Features:  Suitable for round stranded and sector shaped cores*  High purity E-Al  Chamfered barrel entry for easy cable insertion  Markings for correct crimp positions

Terms & Connectors

* Pre-rounding of sector shaped cores required with appropriate dies. Nominal cross Nominal cross section mm2 section mm2 Part No. (stranded Al) (solid Al) 16 25 203R 25 35 204R 35 50 205R 50 70 206R 70 95 207R 95 120 208R 120 150 209R 150 185 210R 185 240 211R 240 300 212R 300 213R 400 214R

3

Die code Stud sizes (add to order reference) 12 M8 M10 12 M8 M10 14 M10 16 M10 18 M10 22 M10 22 25 28 32 34 38

M12 M12 M12 M12 M12 M12 M12 M12

M16 M16 M16 M16 M16 M16 M16

LV—MV Stranded/ Solid Aluminium Splices Klauke Aluminium Cable splices 35-400mm2. Features:  Suitable for round stranded and sector shaped cores*  Blocked/ unblocked versions from High purity E-Al  Chamfered barrel entry for easy cable insertion  Markings for correct crimp positions * Pre-rounding of sector shaped cores required with appropriate dies.

Part No. (standard) 405R 406R 407R 408R 409R 410R 411R 412R 413R 414R

Part No. (Blocked) 415R 416R 417R 418R 419R 420R 421R 422R 423R 424R

Nominal cross section mm2 (stranded Al) 35 50 70 95 120 150 185 240 300 400

Nominal cross section mm2 (solid Al) 50 70 95 120 150 185 240 300

Die code 12 12 14 16 18 22 22 25 28 32

87

Length l 90 90 95 100 105 105 125 125 125 150

Length l (barrier version) 95 95 100 105 110 110 130 130 135 165

M20 M20 M20 M20 M20


Bi-Metal Connectors 11-36kV LV-MV Bimetallic Al-Cu Cable Lugs Klauke Bi-metal single bolt compression lugs are manufactured according to DIN 48201 part 5 , and EN 50182 Features:  Friction welded interface  Markings for correct crimp positioning  Chamfered barrel entry for easy cable insertion Dimensions and Spec sheet available on request

Part No. 363R 364R 365R 366R 367R 368R 369R 370R 371R

Nominal cross section mm2 16 25 35 50 70 95 120 150 185

Nominal cross section (Solid) 25 35 50 70 95 120 150 185 240

Die Code Stud sizes (add to order reference) 12 M8 M10 12 M8 M10 M12 14 M8 M10 M12 16 M8 M10 M12 18 M10 M12 22 M10 M12 22 M12 25 M12 28 M10 M12

M16 M16 M16 M16

M20 M20

LV-MV Bimetallic Al-Cu Cable Pins Klauke Bi-metal Cable pin compression lugs are manufactured according to DIN 48201 part 5 , and EN 50182 Features:  Friction welded interface  Markings for correct crimp positioning  Chamfered barrel entry for easy cable insertion Dimensions and Spec sheet available on request

Part No. 344R 345R 346R 347R 348R 349R 350R 351R 352R 353R

Nominal cross section mm2 (stranded) 25 35 50 70 95 120 150 185 240 300

Nominal cross section (Solid) 35 50 70 95 120 150 185 240 300

88

Die Code 12 14 16 18 22 22 25 28 32 34

Overall Length/ mm 58 71 74 87 91 97 108 116 128 131

Cu pin length/ mm 20 22 25 30 33 38 38 44 44 46


Bi-Metal Connectors 11-36kV LV-MV Bimetallic Al-Cu Cable joints Klauke Bi-metal compression joints are manufactured according to DIN 48201 part 5 , and EN 50182. Perfect for connecting differing cable types and sizes. Features:  Friction welded interface  Blocked design  Markings for correct crimp positioning  Chamfered barrel entry for easy cable insertion

Part No. 323R10 323R16 324R16 324R25 325R25 325R35 326R35 326R50 327R50 327R70 328R70 328R95 329R95 329R120 330R120 330R150 331R150 331R185 332R185 332R240 333R240 333R300

Al mm2/ Stranded 16 16 25 25 35 35 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300 300

AL mm2/ Solid 25 25 35 35 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300 300

Cu mm2 1 16 16 25 25 35 35 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300

Die Code/ Al 12 12 12 12 14 14 16 16 18 18 22 22 22 22 25 25 28 32 32 34

89

Die Code/ Cu 6 8 8 10 10 12 12 14 14 16 16 18 18 20 20 22 22 25 25 28 28 32

Overall length/ mm 55 61 61 61 71 71 71.5 77.5 85 86 87 95 97 97 107.5 124 113 116 127 128 128 134


Mechanical Connectors Pfisterer Sicon Connectors Pfisterer SICON Screw Cable Lugs & Connectors SICON– The Bolted Connector with Stepless Shear Bolts for Cables up to 36kV  Reduces installation time; no need for crimp tools  Compact design with rounded edges and flat transitions, perfect for slide on and shrink sleeves  Contact technology type-tested to IEC 61238-1  Proven in joint tests to HD 629 and in 18-month endurance test

Terms & Connectors

3 Part No.

SBC10-95 SBC50-240 SBC95-300

Dimensions (mm) D 24 33 38

d 13 20 24

L 70 115 120

Part No.

Rounded and compacted (mm2) 10 95 50-240 95-300

Round (mm2) 50-185 95-300

Dimensions (mm) D

d 24 33 38

SBS10-95 SBS50-240 SBS95-300

No of Screws

L 13 20 24

Part No.

65 126 140

Round (mm2) 2 4 4

50-185 95-300

Dimensions (mm) D

SBT50-240

No of Screws 1 2 2

d 20

No of Screws

L 20

65

90

Round (mm2) 2

Hexagon key 4mm-3/16" 6mm-1/4" 8mm-5/16"

Rounded and compacted (mm2) 10 95 50-240 95-300

Rounded and compacted (mm2) 10 95

Mounting hole (mm0 13 13 13

Hexagon key 4mm-3/16" 6mm-1/4" 8mm-5/16"

Hexagon key 4mm-3/16"


C Tap Connectors C Tap Connectors Furse C Tap Connectors  

Manufactured from pure copper Please ensure all underground connections are sealed/ waterproofed using denso tape

Part No. CN1010 CN1616 CN2510 CN2525 CN3516 CN3535 CN5025 CN5050 CN7025 CN7035 CN7070 CN9535 CN9570 CN9595 CN120120 CN150120 CN150150 CN18595 CN185185 CN240120 CN240150 CN240185 CN240240 CN300120 CN300300

Conductor Range (Main) mm² 10 16 16-25 25 35 35 50 50 70 50-70 50-70 95 95 95 120 150 150 185 120-185 150-240 240-150 240-185 240-240 300-120 300-300

91

Conductor Range (Tap) mm² 1.5-10 1.5-16 1.5-10 16-25 1.5-16 25-35 4-25 35-50 1.5-25 4-35 35-70 4-35 35-70 70-95 25-120 25-120 70-150 16-95 120-185 95-120 240-150 240-185 240-240 300-120 300-300

Terms & Connectors

3


CABLE COMPONENTS

92


CABLE COMPONENTS

Section 4 Tooling, Cable Handling Equipment & TOOL HIRE CONTENTS

Tools & Equipment

4

PAGE

Hand tools

94-95

Hydraulic Crimp Heads

96

Hydraulic Pumps

97

Battery Operated Crimping Tools

98

Core Cutters

99

Battery Operated Cutting Tools

100

Universal Crimping & Cutting Tools

101

Cable Drum Handling Equipment

102

Cable Pulling Equipment

103

TOOL HIRE

104

93


Tooling Rachet Hand tools Rachet Handtool for Pre-Insulated Terminals 0.5-6mm2   

Tools & Equipment

4

2 types of Hand ratchet tool to crimp pre-insulated terminals 0.5mm²-6.0mm² For precise crimping both conductor and insulation in one easy action. Three colour coded crimp positions

Order Reference:  New improved ergonomic design, enabling a far easier, effortless crimp RPI-CH  Standard hand ratchet crimp tool RPI

Rachet Handtool for Uninsulated Terminals 1.5-16mm2   

Hand ratchet tool to crimp un-insulated terminals 1.5mm²16mm² For precise crimping both conductor and insulation in one easy action. Automatic release on crimp completion

Order Reference: RP1516

Rachet Handtool for Uninsulated Terminals 10-25mm2   

Hand ratchet tool to crimp un-insulated terminals 10mm²25mm² For precise crimping both conductor and insulation in one easy action. Automatic release on crimp completion

Order Reference RP625

Mechanical Handtool for Uninsulated Terminals upto 120mm2   

2 types of Hand ratchet tool to crimp un-insulated terminals 6.0mm²-120mm² For precise crimping both conductor and insulation in one easy action. Hexagonal crimp for secure all round crimping

Order Reference  6.0mm2-50mm² Crimp tool CT650H  6.0mm2-120mm² Crimp tool CT6120H

94


Tooling Hydraulic Handtools Hydraulic Handtool 10-150mm2     

Lightweight and compact hand hydraulic hexagon crimp tool 10mm2—150mm2 Closed crimping head with quick coupling, flip top style, under no pressure, rotates 180° Supplied complete with case 5.2 Ton output Length 370mm Weight 2.0kg Tools & Equipment

Order Reference HH10150H

Hydraulic Handtool 10-400mm2     

Hand hydraulic hexagon crimp tool 10mm2—400mm2 Closed crimping head with quick coupling, flip top style, under no pressure, rotates 180° For connection to hydraulic drive units with 700 bar operating pressure for best possible crimping results 13 Ton output Length 650mm Weight 7.4kg

Order Reference HH10400H-C

Jointers Hydraulic Handtool 10-400mm2     

Hydraulic crimping head 10-400mm2 H-head ideal for joining in confined spaces, rotatable 2 stage hydraulic system with fast feed & power stroke For 13 series interchangeable dies, wide crimping Automatic retraction when crimp is complete

Order Reference HK120U

Die Sets We stock a complete range of die sets for all of our tools offered in this catalogue. Please contact our sales team with your enquiry. 020 8891 1331

95

4


Tooling Hydraulic Crimp Heads Hydraulic Crimp Head 10-400 mm²    

Hydraulic crimping head– 6-400mm² For 13 series interchangeable dies G-form crimping head with quick coupling, rotates 360° For connection to hydraulic drive units with 700 bar operating pressure for best possible crimping results

Order Reference: Tools & Equipment

4

PK12042

Jointers Hydraulic Crimp Head 10-400 mm²    

Hydraulic crimping head– 10-400mm2 For 13 series interchangeable dies H-Form crimping head with quick coupling, rotates 360° Ideal for applications with restricted space

Order Reference: PK120U

Hydraulic Crimp Head 10-630 mm²     

Hydraulic crimping head– 16-630mm2 Up to 60% less crimping operations due to wide crimping For 25 series interchangeable dies Crimping head with quick coupling, rotates 360° For connection to hydraulic drive units with 700 bar operating pressure for best possible crimping results

Order Reference:

PK252

Hydraulic Crimp Head 120-1000 mm²    

Hydraulic crimping head– 120-1000mm2 For 45 series interchangeable dies Crimping head with quick coupling, rotates 360° For connection to hydraulic drive units with 700 bar operating pressure for best possible crimping results

Order Reference:

96

PK45


Tooling Foot & Electro-Hydraulic Pumps Hydraulic Cutting Heads up to 105mm dia.  

Powerful remote cutting heads suitable for SWA cables For connection to 700bar (10,000 psi) pumps

Order Reference: SDG852 (85mm dia) SDG105 (105mm dia)

Hydraulic Foot pump FHP 2   

Generates 700bar (10,000psi) operating pressure Two stage hydraulics Manual retraction in case of need and at high pressure end A range if hose lengths available  2m (standard); 3m; 4m; 5m; 6m; 8m; 10m

Order Reference:

FHP2

Battery Operated Electro-Hydraulic Pump       

Suitable for operating single acting crimping and cutting tools of 700 bar (10,000 psi) operating pressure Compact and light design for mobile field applications High capacity oil reservoir Selector switch for crimping, cutting and punching operations Two powerful 18V Li-ion batteries 3.0Ah (included) 240V mains quick charger (included) Remote control with 1.5m cabled (included)

Order Reference: AHP700-L

Electro-Hydraulic Pump          

Generates 700bar (10,000psi) operating pressure Rated for Continuous operation High capacity Compact design 3 phase electrical supply reqd. 2 metre high pressure hose 10 metre connecting cable Three stage safety foot switch included Electronic control Motor Voltage: 360V - 440V

Order Reference: EHP3 97

Tools & Equipment

4


Tooling Battery Operated Crimping Tools Battery Operated Crimping Tool 6-150 mm2       

Tools & Equipment

Slim crimping head– ideal for space critical situations Crimp tool for 4 series interchangeable dies Closed crimping head, flip and rotating– ideal when space is critical Electronic control and monitoring of crimping operation Integrated pressure measurement system (IPS) to identify failures Automatic retraction after crimp Evaluation function using optical interface and USB adapter (PGA1) to track every crimp

Order Reference: EK 35/4 EK 35/4-L (with IPS & 18V Li-ion Battery)

4

Battery Operated Crimping Tool 6-300 mm2       

Slim crimping head– ideal for space critical situations Crimp tool for 22 series interchangeable dies Closed crimping head, flip and rotating– ideal when space is critical Automatic retract stop for positioning control when doing multiple crimps Electronic control and monitoring of crimping operation Pressure measurement system (IPS) to identify crimp failures Evaluation function using optical interface and USB adapter (PGA1) to track every crimp

Order Reference EKM 60/22-L

Battery Operated Crimping Tool 10-400 mm2        

Part number

Crimp tool for 13 series interchangeable dies Open C crimping head, rotatable Automatic retract stop for positioning control when doing multiple crimps Quick motor stop for increased user safety Pressure measurement system to identify crimp failures Evaluation function using optical interface and USB adapter (PGA1) to track every crimp Balanced centre of gravity for easy handling and effortless operations High performance 18V Li-ion batteries with 22 min charge time

Crimp Range

Stroke/opening width

EK12030L

10 to 400mm2

30mm

EK12042L

2

42mm

10 to 400mm

98


Tooling Cutting Tools Rachet Core Cutters    

Hand ratchet heavy duty core cutter with extendable handles. Suitable for cables up to 400mm² single core copper/aluminium cable Length: 240mm Weight: 0.98kg

Order Reference:

RCC400HD

Tools & Equipment

Rachet Cable Cutters   

Ratchet heavy duty cable cutter with extendable handles suitable for armoured cables (SWA) (AWA) up to 32mm diameter. Length: 310mm (380mm when handles extended) Weight: 3.0kg

Order Reference: RCC32A

Mechanical Core Cutters   

Large heavy duty cable cutter up to 500mm² single core copper/aluminium cable Length: 810mm Weight: 1.25kg

Order Reference: CC500

Hydraulic Cable Cutters     

Powerful hydraulic cable cutters up to 50/ 85mm diameter 50mm version for Cu/ Al only 85mm version capable of SWA cables Supplied in a steel carry case Weight: 1.25kg

Order Reference: HSG50 (50mm dia.) HSG852 (85mm dia.)

99

4


Tooling Battery Operated Cutting Tools Battery Operated Cutting Tool Ø 25mm      Tools & Equipment

Cuts armoured copper and aluminium cables, Guy wire, steel rope up to Ø 25mm Also suitable for round material made of Al, Cu & Steel Slim cutting head– ideal for space critical situations Closed cutting head with bolt interlock, flip top and rotating High performance 18V Li-ion batteries with extremely short charge time

Order Reference: ESG 25-L

4 Battery Operated Cutting Tool for Ø 50mm cables     

Cuts copper and aluminium cables up to Ø 50mm 60 kN Cutting force for maximum output Closed cutting head, flip top and rotating High performance 18V Li-ion batteries with high capacity and extremely short charge time Spare blades available

Order Reference:

ESG50EF1

ESG 50-L

ESG50ES

Battery Operating Cutting Tool for Ø 85mm cables       

Cuts copper and aluminium cables with steel armour up to Ø 85mm Suitable for fine stranded cables and telecommunication cable 60 kN Cutting force for maximum output Closed cutting head with bolt interlock, flip top and rotating High performance 18V Li-ion batteries with high capacity and extremely short charge time High performance motors for maximum operating speed Spare blades available

ORDER REFERENCE: ESG 85-L ESG85EF1

ESG85ES1

100


Tooling Battery Operated Universal Cutting & Crimping Battery Operated Cutting Tool for Ø 105mm cables      

Cuts copper and aluminium cables incl. armoured cables up to Ø 105mm 120 kN Cutting force for maximum output Closed cutting head with bolt interlock, flip top and rotating Automatic retract when cutting is complete High-performance motors for maximum operating speed Spare blades available

Order Reference

Tools & Equipment

ESG105EF ESG 105-L ESG105ES

Universal Cutting and Crimping Tool 

        

One head for:  Crimping  Cutting (SWA, Din Rail, Threaded Rod)  Punching In 6 and 12 ton designs Adapter for crimping dies of most Klauke ranges Various cutting dies for aluminium and copper cables with and without armouring Special dies for cutting threaded rods and DIN rails Punching adapter for Greenlee punching tools Die for punching DIN rails 6 ton design is set apart by its low weight and extremely easily handling 12 ton tool offers wider crimping ranges and higher punching capacities Crimping to cutting in seconds

Order Reference:

EK60UNV-L / EK120UNV-L

EKM 60UNV-L EKM60UNV-L EK 120 UNV-L

Klauke Intelligent Pressing System Klauke Intelligent Pressing System– Quality Assurance Guarantee The ‘IPS’ system is unique to Klauke enabling the user to produce documentation for every crimp, certifying that the tool has reached pressure, and the crimp connection in guaranteed. Each tool has an integrated pressure sensor, paired with a microchip, that is then read through the PGA as shown. Computer software is a FREE download System can be used with crimping, cutting, and Hydraulic Pumps Order Reference: PGA1 101

4


Tools & Equipment Punch tool Battery Operated Hydraulic Punch Driver Tool     Tools & Equipment

4

Hole Punching Capacity  Square or special shape: 138mmx138mm  Round punch 150mm 360 Rotating Head Automatic limit stop Light weight (incl bat) 2.12kg

Kit includes  LGL1 Quick-charger for 18V Li-Ion Batteries  RAL2 Battery 18V Li-Ion 45Wh Battery  Spacer  HSS Co5 step bit  Draw stud 9.5x71mm  Draw stud adaptor  Case Order Reference: LS50-L Flex

Easy Drum Rollers    

A full range of Cable drum rotators are available Greenlee drum rollers — Robust construction Low gradient ramp for easy loading Adjustable rollers to suit different drum diameters

Order Reference Capacity 52055383 200Kg 52055384 250Kg CDR2 1500Kg

Weight 10kg 11kg 54Kg

Cable Drum Jacks 

A wide range of Cable Jacks available ranging from:  Screw Jacks  Jack Towers  Hydraulic Jacks  Jack Plinths for larger drums Suitable for:  Standard and broad cable drum  Width 500 & 700mm drums (using a flexible adjustment) up to 250kg

102


Cable Pulling Equipment Cable Stockings Cable Stockings Cable   

stockings for cable pulling Made from high tensile galvanised steel wire Can also be used for supporting as well as pulling Ideal method prior to cleating  Available in Single & Double Eye

Single Eye Part No.

Double Eye Part No.

CS11 CS12 CS13 CS14 CS15 CS16 CS17 CS18 CS19

CS21 CS22 CS23 CS24 CS25 CS26 CS27 CS28 CS29

Actual Break Tonne 0.75 1.00 2.50 3.50 5.00 5.00 6.00 7.00 7.00

Cable Diameter (mm) 6-13mm 13-19mm 19-25mm 12 12 12 16 12 16

Conduit Draw Rods A high quality glass fibre reinforced helically wound epoxy rod giving good adhesion properties for the outer polyethylene coating  Available in 4, 6, 9, 11 & 14mm Dia.  40-350 metre lengthy Order Reference

LCR and state size & length

Cable Rollers  

All types of cable roller available, Please call our internal sales team with your requirements

Can’t find something?! Can’t find what you’re looking for? We have a full range of cable pulling and drum handling equipment available. So much so, we can’t fit it all in our catalogue. Test us, we won’t let you down.

103

Tools & Equipment

4


CABLE COMPONENTS

EDMUNDSON TWICKENHAM TOOL HIRE Edmundson Tool Hire Unique Service– Keeping Tool Hire Fair

Our tool hire aims to solve tool mismanagement and large unreasonable invoices. 

Invoiced every month to avoid one off long term unexpected charge

Hire cost capped at value of the tool

Once the cap is reached, you have the option of owning the tool, for no extra cost

If you choose to return the tool, we’ll give you 5% of the total hire back

104


TOOL HIRE TOOL HIRE Hand Hydraulic Crimp Tools

Tools & Equipment

4 Range:

6.0mm-120mm²

Crimp Reference:

Range:

CT2

10mm-400mm²

Crimp Reference:

CT3

Battery Operated Hydraulic Crimp Tools

Range: Crimp Reference:

6mm-120mm²

Range:

CT5

Crimp Reference:

10mm-400mm² CT6

Battery Operated Hydraulic Crimp Tools

Hydraulic Footpump:

FP1 Range: Crimp Reference:

105

50mm-630mm² CT7


TOOL HIRE TOOL HIRE Hydraulic Cutting Tools

Tools & Equipment

4 Range:

Range:

up to 150mm² 4c

Cutter Reference:

up to 400mm² 4c

Cutter Reference:

CH1

CH2

Equipment

DJ3 DJ6 DJ8

CDR1 CDR2

3 TONNE 6 TONNE 8 TONNE

50x1200mm 50x1800mm 50x2100mm

DJ10

10 TONNE 75x2100mm

HSP125

HOLDS 200Kg HOLDS 1500Kg

ONLY AVAILABLE AS SETS OF 10

106


TOOL HIRE TOOL HIRE Klauke Hydraulic Tools

Tools & Equipment

4 Range:

6.0mm-300mm²

Range:

400mm² 4c SWA+

Klauke Ref:

EKM6022L

Klauke Ref:

ESG85

Hire Ref:

CT8

Hire Ref:

CH3

Klauke Universal Tool– Crimping, Cutting & Punching in ONE All in one tool for the following: Cutting Dies: Range : up to Ø 40mm SWA (70mm 4c)

Punching Adaptor Range : Ø 144mm round, 138 x 138mm square

Range: 10-400 mm² 4c Klauke Ref: EK120 UNV-L Hire Ref:

CT9

Threaded Rod Cutting Dies M10

107


TOOL HIRE TOOL HIRE Klauke Hydraulic Tools

Tools & Equipment

4

Klauke Ref:

AHP700-L

Hire Range:

63mm Stainless Steel

Hire Ref:

HP1

Klauke Ref:

LS50-L FLEX

Hire Ref:

CP1

Intelligent Pressing System

To use the IPS system (page 101) please request: PGA1

108


CABLE COMPONENTS

Section 5 LV Jointing CURRENTLY IN STOCK

PAGE

SJK Straight Resin Joints

110

BJK Branch Resin Joints

111

MPJEM Prysmian Resin Joints

112-113

Mechanical Connectors

114-115

Heatshrink and Oversleeving products

115-119

Coldshrink products

120-121

Tapes and Mastics

122-123

Consumables

124

LV Jointing

5

109


LV Resin Joints Straight Joints Cellpack Straight Resin Joints Voltage Level: 1.2 kV Application: Universally suitable to connect low voltage plastic-insulated cables or connectors insulated with PVC, PE, VPE, and EPR. Suitable for copper and aluminium conductors Application Ranges: Suitable for Indoor, outdoor, underground, water & cable trays Features:  Visible splice position before casting  Large insertion opening for easy casting  Simple and fast fitting– saves times and costs  Halogen-free polyurethanic cast resin, containing the correct volume ready for mixing within a twochamber mixing bag. No need for skin contact  INLUDES CONNECTORS Part No.

L (mm)

D (mm)

H (mm)

SJK1516

260

47

63

SJK1

190

36

50

SJK2

260

47

63

SJK3

360

55

75

SJK4

400

70

95

SJK5

530

100

120

SJK6

700

125

160

SJK7

900

150

170

Sizes up to 400mm² 4 core on request

Tests and Approvals DIN VDE 0278 PART 1 and 2, DIN VDE 0278 PART 393, EN 50393, as well as CENELEC HD623 (VDE 0278, PART 623) LV Jointing

5

Cable Size mm² Cores

1.5

2.5

4.0

6.0

10

16

25

35

50

70

95

120

150

185

240

300

400

2Core SJK1 SJK1 SJK1 SJK1 SJK2 SJK3 SJK3 SJK3 SJK3 SJK5S

SJK4

SJK5 SJK5 SJK6S SJK6 SJK6 SJK7

3Core SJK1 SJK1 SJK1 SJK1 SJK2 SJK3 SJK3 SJK4 SJK4

SJK5

SJK5

SJK5 SJK6

4Core SJK1 SJK1 SJK1 SJK1 SJK2 SJK3 SJK4 SJK4 SJK4

SJK5

SJK6S SJK6 SJK6 SJK7S SJK7 SJK7 SJK7

SJK6

SJK6 SJK7 SJK7

Cable Size mm² Cores

5

7

10

12

19

22

27

30

40

48

1.5mm

SJK1

SJK2

SJK2

SJK3

SJK4

SJK4

SJK4

SJK4

SJK4

SJK5

2.5mm

SJK1

SJK2

SJK2

SJK3

SJK4

SJK4

SJK4

SJK4

SJK4

SJK5

4.0mm

SJK1

SJK1

SJK1

SJK1

SJK2

SJK3

SJK4

SJK4

SJK4

SJK5

110


LV Resin Joints Branch Joints Cellpack Branch Resin Joints Voltage Level: 1.2 kV Application: Universally suitable to connect low voltage plasticinsulated cables or connectors insulated with PVC, PE, VPE, and EPR. Suitable for copper and aluminium conductors Application Ranges: Suitable for Indoor, outdoor, underground, water & cable trays Features:  Visible splice position before casting  Large insertion opening for easy casting  Simple and fast fitting– saves times and costs  Halogen-free polyurethanic cast resin, containing the correct volume ready for mixing within a two-chamber mixing bag. No need for skin contact  INLUDES CONNECTORS

Part No.

L (mm)

B (mm)

D (mm)

H (mm)

BJK1

185

80

45

55

BJK2

240

110

60

70

BJK3

285

120

65

75

BJK4

240

145

100

110

BJK5

300

150

110

120

BJK6

285

170

110

120

BJK7

335

193

120

130

BJK8

382

220

140

150

BJK9

570

275

180

190

LV Jointing

5

111


LV Resin Joints Straight Joints Prysmian MPJEM Straight Resin Joints Application: Straight joints for LV cables with copper conductors from 1.5mm² to 400mm² Features:  Low Hazard Isocynate free JEM resin  Twin Pack mixing in clear laminate sachets  Extremely low viscosity combined with enhanced adhesion  Transparent injection moulded polypropylene shells up to size 4 and vacuum formed clear HIPS for larger sizes  Slim-line design for use with compression connectors

Technical Data    

Low Voltages Straight Joints for 600/1000 Volt polymeric insulated copper conductors, SWA cables to BS5467, BS6346 & IEC 502 Tested and approved to BS EN 50393 & ENA ER C81 Includes constant force spring armour bonds JEM Resin  Extremely low mix viscosity allows void free joint filling  Insensitive to moisture and will cure under water  High flash point. Non-flammable liquid– No special storage or transport requirements  No classified as irritating to the skin or eyes  Doe not cause skin sensitization

Joint Ref

LV Jointing

5

MPJEMJ1 MPJEMJ2 MPJEMJ3 MPJEMJ4 MPJEMJ5 MPJEMJ6 MPJEMJ7 MPJEMJ8 Conductor size 1.5mm² 2.5mm² 4mm² 6mm² 10mm² 16mm² 25mm² 35mm²

Min box entry dia A 12mm 14mm 23mm 28mm 32mm 45mm 40mm 57mm

2 core MPJEMJ1 MPJEMJ1 MPJEMJ1 MPJEMJ1 MPJEMJ2 MPJEMJ2 MPJEMJ3 MPJEMJ3

Max box entry dia Box Length B C 26mm 185mm 32mm 245mm 39mm 325mm 50mm 375mm 58mm 520mm 75mm 705mm 89mm 862mm 95mm 900mm

3 core MPJEMJ1 MPJEMJ1 MPJEMJ1 MPJEMJ2 MPJEMJ2 MPJEMJ3 MPJEMJ3 MPJEMJ4

Internal dia D 35mm 48mm 52mm 68mm 102mm 124mm 140mm 150mm

Connector 4 core Ref. MPJEMJ1 BERS MPJEMJ1 BEBS MPJEMJ1 BEYS/BT6CS MPJEMJ2 BT6CS MPJEMJ2 BT10CS MPJEMJ3 BT16CS MPJEMJ3 BT25CS MPJEMJ4 BT35CS

112

C

B

A D Conductor size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm²

2 core MPJEMJ4 MPJEMJ4 MPJEMJ4 MPJEMJ5 MPJEMJ5 MPJEMJ5 MPJEMJ6 MPJEMJ6 MPJEMJ8*

3 core MPJEMJ4 MPJEMJ4 MPJEMJ5 MPJEMJ5 MPJEMJ6 MPJEMJ6 MPJEMJ7 MPJEMJ7 MPJEMJ8*

Connector 4 core Ref. MPJEMJ4 BT50CS MPJEMJ5 BT70CS MPJEMJ5 BT95CS MPJEMJ6 BT120CS MPJEMJ6 BT150CS MPJEMJ6 BT185CS MPJEMJ7 BT240CS MPJEMJ7 BT300CS MPJEMJ8* BT400CS


LV Resin Joints Branch Joints Prysmian JBR Branch Resin Joints Application: Branch joints for LV cables with copper conductors from 1.5mm² to 400mm² Features:  Low Hazard Isocynate free JEM resin  Twin Pack mixing in clear laminate sachets  Extremely low viscosity combined with enhanced adhesion  Transparent vacuum formed shells which offer greater working dimensions & interlocking flange seals Technical Data    

Low Voltages Straight Joints for 600/1000 Volt polymeric insulated copper conductors, SWA cables to BS5467, BS6346 & IEC 502 Tested and approved to BS EN 50393 & ENA ER C81 Includes constant force spring armour bonds JEM Resin  Extremely low mix viscosity allows void free joint filling  Insensitive to moisture and will cure under water  High flash point. Non-flammable liquid– No special storage or transport requirements  No classified as irritating to the skin or eyes  Doe not cause skin sensitization

Shell Joint Ref Dimensions A JBR6 240mm JBR16 345mm JBR35 435mm JBR95 650mm JBR185 870mm JBR300 1020mm

Conductor size 1.5mm² 2.5mm² 4mm² 6mm² 10mm² 16mm² 25mm² 35mm²

2 core JRB6 JBR6 JBR6 JBR6 JBR6 JBR16 JBR16 JBR35

3 core JBR6 JBR6 JBR6 JBR6 JBR16 JBR16 JBR16 JBR35

4 core JBR6 JBR6 JBR6 JBR6 JBR16 JBR16 JBR35 JBR35

Conductor size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

113

Shell Shell Min. Box Dimensions Dimensions Entry B C D 125mm 75mm 12mm 160mm 95mm 20mm 175mm 100mm 24mm 210mm 190mm 27mm 250mm 230mm 40mm 300mm 310mm 55mm

Max. Box Entry E 22mm 35mm 40mm 51mm 65mm 80mm

LV Jointing

5 2 core JBR95 JBR95 JBR95 JBR185 JBR185 JBR185 JBR300 JBR300

3 core JBR95 JBR95 JBR95 JBR185 JBR185 JBR185 JBR300 JBR300

4 core JBR95 JBR95 JBR95 JBR185 JBR185 JBR185 JBR300 JBR300


Mechanical Connectors Allen Key Head Connectors 

P1 Type

Non shear-head multi purpose mechanical connectors for, suitable for jointing smaller conductors together. Connectors are installed using an allen key.

   

P1– 4.0mm²-35mm² MF4/1– 6.0-mm²-16mm² MF4/2– 16mm²-50mm² MF4/3– 35mm²-70mm²

MF Type

Mechanical Branch Connectors  

For copper and aluminium cables. Mains branch connectors to accept 3 and 4 core sector shaped stranded conductors, using a shear head screw to compress conductors

  

WM1– 16mm²-95mm² WM2– 50mm²-185mm² WM3– 120mm²-300mm²

11kV Mechanical Connectors 

LV Jointing

5

Non shear-head multi purpose mechanical connectors suitable for jointing smaller conductors together. Connectors are installed using an allen key.

   

MF1/1–50mm²-95mm² MF1/2– 95mm²-185mm² MF1/3– 185mm²-300mm² MF1/4- 400mm²-500mm²

Straight Connectors

For copper and aluminium stranded circular/ sector shaped services to 3 or 4 core stranded sector shaped mains conductors.

  

US1–50mm²-95mm² US2– 120mm²-150mm² US3– 185mm²-300mm²

Branch Connectors

114

Designed for straight through mains to accept 3 or 4 core sector shaped stranded conductors incorporating the shear head screw for reliable connection.

  

UM1–70mm²-95mm² UM2– 95mm²-150mm² UM3– 185mm²-300mm²


Mechanical Connectors Birkett Mechanical Connectors Birkett Mains Bi-Metallic Mechanical Connectors Birkett patented shear bolt straight mechanical connector suitable for both copper and aluminium conductors  Tested to IEC 61238-1  Suitable for both polymeric and paper insulated cables up to 400m2  For stranded and solid conductors  Range taking capabilities- larger range of conductor sizes can be accommodated within each connector  Precise deign with shear bolt head torque control provides high conductivity under 130°C with a short circuit test of 250°C ensuring compatibility with the overload requirement of today's cables

Straight Connectors Part No.

Conductor

MC70 MC95 MC120 MC185 MC300 MC400

35-70 50-95 70-120 95-185 120-300 120-400

Stud Size (mm) 12 12 12 12 12 12

Branch Connectors Part No. BX70 BC120 BC185 BC300 BC400

Service Connectors Part No. SC50 SC70 SC120 SC185 SC300 SC400

Conductor 16-50 35-70 70-120 95-185 120-300 120-400

Stud Size (mm) 12 12 12 12 12 12

Straight/Branch Connectors Part No. BAC35

Conductor 4-35

Stud Size (mm) 12

Conductor 35-70 50-120 95-185 120-300 120-400

Stud Size (mm) 12 12 12 12 12

Double Branch Connectors Part No. DMBC70 DMBC120 DMBC185 DMBC300 DMBC400

Conductor 35-70 70-120 95-185 120-300 120-400

Stud Size (mm) 12 12 12 12 12

LV Jointing

5 Solid Brass In-Line Mechanical Ferrules Part No. MCB25SHR MCB35SHR MCB50SHR MCB70SHR

115

Conductor 4-25 4-35 4-50 4-70

Stud Size (mm) 12 12 12 12


Heatshinkable Straight Joints & Repair Sleeves Heatshrinkable Straight Joints 600/3.3kV Heatshrinkable Cable Joint Kits suitable for:  1kV (1.5mm²-300mm²)  3.3kV (25mm²-300mm²)  For XLPE/SWA/PVC or LSF  Manufactured to meet national and international standard  BS6910, VDE0278

Part Number 1kV SMH1 SMH2 SMH3 SMH4 SMH5

3.6kV N/A N/A SMH3 SMH4 SMH5

Cable Size mm2 1.5-4 6-16 25-50 70-150 185-300

No. Of Cores 4 4 4 4 4

Sheath Repair Sleeves 

3M™ HDCW wraparound heat shrink cable repair sleeve is designed to repair damaged cable sheaths Also suitable for cable joints and as additional corrosive protection Dielectric strength: 12kV/mm Shrinking temperature: 120°C Available in: 250, 500, 750, 1000 (stocked), 1200 lengths

    LV Jointing

5

Part no. HDCW 35/10/1000 HDCW 55/15 HDCW 80/25 HDCW 110/30 HDCW 140/40

Max Cable Diameter Min Cable Diameter 35 10 55 15 80 25 110 30 140 40

116

Overlap width 18 18 30 30 30

Thickness after shrink 0.9 0.9 0.9 0.9 0.9


LSF LS0H Sleeving LSF LS0H Heatshrink Tubing & Oversleeving Heatshrink Tubing Standard Grade Polyolefin Heatshrink  2:1 shrink ratio  Shrink with hot airgun or naked flame  Flexible, flame-retardant heat shrinkable tubing suitable for insulation, marking, strain relief and mechanical protection  Self-extinguishing  * indicate colour  For LSF LSOH, add to the end of Part Number

Cable Size 1.5 2.5 4.0 6 10 16 25 35

6491X(B) SG4.8* SG4.8* SG6.4* SG6.4* SG9.5* SG9.5* SG12* SG12*

6181Y SG64* SG64* SG95* SG95* SG12* SG12* SG19* SG19*

Cable Size 50 70 95 120 150 185 240 300

6491X(B) SG19* SG25* SG25* SG25* SG38* SG38* SG38* SG38*

6181Y SG19* SG25* SG25* SG25* SG38* SG38* SG38* SG38*

Cable Size 400 500 630

6491X(B) SG50* SG50* SG50*

6181Y SG50* SG50* SG50*

Coloured Oversleeving PVC Sleeving  Operating temp: -20°C to 70°C  Tensile Strength 15MPa  Elongation at break: 220%  Hardness: BSS20-30  Flammability: Self-extinguishing  RoHS compliant  For LSF LSOH, add to the end of Part Number Part No. PVC1.5* PVC2* PVC3* PVC4* PVC5* PVC6* PVC8* PVC10* PVC12*

Internal Dia 1.5 2.0 3.0 4.0 5.0 6.0 8.0 10.0 12.0

LV Jointing

Nominal Wall Thickness 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

117

Coil Size (metres) 100 100 100 100 100 100 100 100 100

5


Heatshrink Tubing Medium Wall Heatshrink Tubing Polyolefin sleeving with adhesive suitable for insulating, pressure and humidity tight sheathings.  Medium wall  Halogen free  Shrink ratio 3:1  Resistant to cold flow  U.V Resistant  Non-corrosive  Minimum shrink temperature:125°C  RoHS Compliant

Part No. SRH2-12-3 SRH2-22-6 SRH2-34-7 SRH2-40-12 SRH2-56-16 SRH2-75-22 SRH2-95-26 SRH2-120-34

Max Cable Dia 12 22 34 40 56 75 95 120

Min Cable Dia 3 6 7 12 16 22 26 34

Wall Thickness after shrinkable 2.2 2.6 2.6 2.6 2.7 3.0 3.2 3.3

Standard length 1000 1000 1000 1000 1000 1000 1000 1000

Thick Wall Heatshrink Tubing Polyolefin sleeving with adhesive suitable for insulating, pressure and humidity tight sheathings.  Medium wall  Halogen free  Shrink ratio 3:1  Resistant to cold flow  U.V Resistant  Non-corrosive  Minimum shrink temperature:125°C  RoHS Compliant

LV Jointing

5 Part No. SRH3-12-3 SRH3-22-6 SRH3-33-8 SRH3-45-12 SRH3-55-15 SRH3-75-20 SRH3-92-25 SRH3-130-34

Max Cable Dia 12 22 33 45 55 75 92 130

Min Cable Dia 3 6 8 12 15 20 25 34

118

Wall Thickness after shrinkable 2.6 2.7 4.0 4.4 4.4 4.5 4.6 4.8

Standard length 1000 1000 1000 1000 1000 1000 1000 1000


Heatshrink Mouldings Heatshrink End Caps & Breakouts Heatshrink End Caps Heatshrinkable end caps used to seal cables during storage or transportation. Suitable for use on both polymeric and paper insulated, lead jacketed cables which may include aluminium or steel armouring.  Shrinkable temperature: +135°C  Operating temperature: -55°C to +100°C  Dielectric Strength: 15 kV/mm  Shrink Ration: 3:1

Part No. HEC10-4 HEC16-6 HEC26-11 HEC40-17 HEC57-22 HEC75-32 HEC105-45 HEC148-57 HEC158-63

Recommended application To (mm) (mm) 4.0 10.0 6.0 16.0 11.00 26.0 17.00 40.0 22.0 57.0 32.0 75.0 45.0 105.0 57.0 148.0 63.0 158.0 From

Wall Thickness after shrinking 2.0 2.0 3.0 3.5 4.0 5.2 7.0 7.0 7.0

Heatshrink Cable Breakouts Heat shrinkable cable breakouts. Branching parts with adhesive serve to relieve the mechanical tension in cable harnesses whilst providing excellent IP ratings.    

Shrinkable temperature: +135°C Operating temperature: -55°C to +100°C Dielectric Strength: 15 kV/mm Shrink Ration: 3:1

Part No. HSC2-30-15 HSC2-50-12 HSC2-87-43

LV Jointing

Two-Core Breakouts Recommended application mm² 4-35.0 25-185 70-400

Part No. HSC4-35-12

Part No. HSC3-25-9 HSC3-55-31 HSC3-110-35

Three-Core Breakouts Recommended application mm² 2.5-16 25-150 120-630

Four-Core Breakouts Recommended application mm² 4.0-50 10-95 25-400

HSC4-47-23 HSC4-78-36

**5 & 6 Core Break outs available on requests**

119

5


Coldshrink Tubes Coldshrink Tubes 

3M™ Cold Shrink tubes are a series of open-ended, tubular rubber sleeves. Cold applied and therefore they are quicker, easier and safer to install than heat shrink alternatives Ideal where hot work permits are difficult to obtain

 

Silicone 8440 Series  Resists fire  Resists moisture  Self extinguishing LS0H  Operating Temperature –55°C to +260°C  UV Stable

EPDM Rubber 8420 Series  Resists fire  Resists moisture, acids, alkalis, ozone & UV light  Use up to 1000v

LV Jointing

5

Part No. Max Cable Dia Min Cable Dia 14 6.86 CST8443-2 14 6.86 CST8443-6.5 18 8.89 CST8445-7.5 24 12.19 CST8447-3.2 24 12.19 CST8447-8

Standard Length 44 159 179 76 184

Part No. CST8423-6 CST8424-8 CST8425-8 CST8426-9 CST8426-11 CST8427-6 CST8427-12 CST8427-16 CST8428-6 CST8418-12 CST8428-18 CST8428-24 CST8429-6 CST8429-9 CST8429-12 CST8429-18 CST8429-24 CST8430-9 CST8430-18 CST8430-24

Standard Length 152 203 203 229 279 152 305 406 152 305 406 152 305 457 609 152 229 305 457 609

Max Cable Dia 14.3 9.9 20.8 25.4 25.4 33 33 33 49.3 49.3 49.3 49.3 67.8 67.8 67.8 67.8 67.8 93.7 93.7 93.7

Min Cable Dia 7.8 3 10.2 13 17.5 17.5 17.5 24 24 24 24 32.2 32.2 32.2 32.2 32.2 32.2 42.6 42.6 42.6

Constant Force Springs

Constant force springs

Order Reference

120

CSP1


Coldshrink Coldshrink End Caps Cold Shrink End Caps 3MCold Shrink End Caps environmentally seal and mechanically protect exposed cable ends using no tools, mastics or tapes.  They are close-ended, tubular rubber sleeves that are factory expanded and loaded  onto a removable core.  When positioned over the end of a cable, or other cylindrical object, the core is removed to provide a reliable seal that protects your cable ends from environmental damage.  Easily nstalled and cleanly removable.

Part No.

From

Wall Thickness after shrinking

(mm) 11.6 15.9 26.0 45.5

EC1 EC2 EC3 EC4

20.9 30.1 49.2 84.3

Cable Abandonment Kits 3MCold Shrink Cable Abandonment Kits are designed for single & milti core Low Voltage Power Cables up to 3.3kV  Offer complete solution to abandon cables temporarily or permanently  Cold Shrink technology provides environmental seal and mechanical protection, eliminating the need for heat or special tools. LV Jointing

Kit Content  Cold Srhink End Cap  Cold Shrink Pre Stretched Tube  Self Amalgamating Insulation Tape  Armour/Earth connection components  Full Installation Instructions

5

Part no.

Max Cable Diameter 18 18 25 42 56

CSCAK/1 CSCAK/2 CSCAK/3 CSCAK/4 CSCAK/5

121

Min Cable Diameter 12 25 42 55 81


Consumables Mastic & Protection Products Mastic & Protection Products Scotchfil Electrical Insulation Putty  Self amalgamating  UL Recognised as a joint insulation for electrical conductors when overwrapped with either Supper 33+ or Super88 Scotch VM 2210 Vinyl Mastic Tape & Pads  Self-fusing, rubber based insulating compound  PVC backing– All weather  Insulates connections upto 600v  Available in tape and pads form BR PADS 55/022297 Scotchrap 50 All Weather Corrosion Protection  0.25mm thick PVC tape with special high tack adhesives to resist corrosion  For use with pipe and conduit  Must be prepared with Scotchrap Primer

LV Jointing

5

Scotchrap 51 All Weather Corrosion Protection  0.5mm thick PVC tape with special high tack adhesives to resist corrosion  For use with pipe and conduit  Must be prepared with Scotchrap Primer

Part No. Width Thickness Length Temperature mm mm metre Rating Scotchfil 38 3.2 1.5 80°C

Part No. Width Thickness Length Temperature mm mm metre Rating VM19 19 0.63 6 80°C VM38 38 0.63 6 80°C VM101 101 0.63 3 80°C VMP-10 114 0.63 0.165 80°C

Part No. Width Thickness Length Temperature mm mm metre Rating T5025 25 0.25 30.5 80°C T5050 50 0.25 30.5 80°C T50101 101 0.25 30.5 80°C T50152 152 0.25 30.5 80°C

Part No. Width Thickness Length Temperature mm mm metre Rating T5125 25 0.5 30.5 80°C T5150 50 0.5 30.5 80°C T51101 101 0.5 30.5 80°C T51152 152 0.5 30.5 80°C

Scotchrap Primer  Pipe primer  Quick drying  Non-sag

Part No.

Scotch 2000 Electricians Duct Tape  Easy tear  No water absorption  0.152mm thick

Part No.

Primer

R391 Pirelli Compound Easy tear  Non-hardening weatherproof sealant  Can be applied to protect electrical connections from moisture and corrosive vapours 122

T200050

Width mm 1gallon

Temperature Rating 80°C

Width mm 50

Thickness mm 0.5

Length metre 46

Part No. Unit of scale R391

2 x 250g blcoks 0.5 46


Consumables PVC Electrical Tapes PVC Electrical tapes PVC tape Part No. Width Thickness Length Temperature mm mm metre Rating PVC* 19 0.15 25 80°C

Black

Blue

Brown

Grey

Part No. Width Thickness Length Temperature mm mm metre Rating T2212 12 0.25 33 80°C T2219 19 0.25 33 80°C T2225 25 0.25 33 80°C T2238 38 0.25 33 80°C T2250 50 0.25 33 80°C

General use economy PVC Tape

Green/Yellow

Red

White

Scotch 22  Heavy duty PVC Electrical Tape  0.254mm thick  Electrically insulating  Colour: Black

Part No. Width Thickness Length Temperature mm mm metre Rating T2319 19 0.76 9.15 90°C T2325 25 0.76 9.15 90°C T2338 38 0.76 9.15 90°C T1150 50 0.76 9.15 90°C

Scotch 23  Premium grade self bonding rubber  Can be stretched ipt o 100% to give void-free, moisture resistant insulation  Primary electrical insulation for cable jointing and terminating up to 69kV  Colour: Black  BR PADS 55/022275

Part No. Width Thickness Length Temperature mm mm metre Rating T339 19 0.18 20 105°C

Scotch Super 33+  Premium grade PVC tape 0.178mm thick  Excellent resistance to abrasion, moisture, alkalis, acid, copper corrosion, and weather conditions.  Colour: Black BR PADS 55/022271

Part No. Width Thickness Length Temperature mm mm metre Rating T35* 19 0.18 20 105°C

Black

Blue

Brown

Grey

Part No. Width Thickness Length Temperature mm mm metre Rating T8819 19 0.22 20 105°C T8825 25 0.22 33 105°C T8838 38 0.22 33 105°C

Yellow

LV Jointing

5

Scotch 35  Premium grade PVC tape 0.178mm thick  Pressure sensitive rubber adhesive  UV resistant and flame retardant Green/Yellow

Red

White

Scotch Super 88  All weather Heavy Duty PVC tape  Excellent resistance to abrasion, moisture, alkalis, acids, corrosion & varying weather conditions  Colour: Black BR PADS 55/121001

123

Yellow


Consumables Sprays & Lubricants Aerosol Sprays   

Part No. 1600 1601 1602 1605 1609 1617 1625 1626 1633

3M™ Scotch Spray Aerosol Sprays All products are CFC free Supplied in 400ml cans

Description

Applications Protects against moisture, salt water spray, corrosive Anti Corrosion Spray media and impacts Clear protective hardens into a flexible film, resistant to UV rays, insulation spray acids, oils and alkalis Red Protective Insulation hardens into a flexible film, resistant to UV rays, Spray acids, oils and alkalis For preventative maintenance, penetrates and Dehumidifier Spray displaces moisture For preventative maintenance, protection and Silicone Spray lubrication Cold glavanising for steel containment products, Zinc Spray primer fir netak constructions Ideal for general cleaning. Loosens dirt, light ocide Contact Cleaner layers and impurities Degreasing Cleaner Ideal for dissolving greases, oils, resins, and tar Forms a moisture barrier to inhibit rust and corrosion. Rust Remover Displaces moisture

Temperature Rating

Colour

80°C

Black

120°C

Clear

120°C

Red

120°Chang

Beige

120°Chang

Clear

500°C

Grey

NA NA

Clear Clear

NA

Clear

Wire & Cable Lubricant 3M™ Scotch Spray Aerosol Sprays  Low cp-efficient of friction makes cable pulling easier and safer  Temperature stable between –5°C to 45°C  Colourless, water soluble, and non-staining  Non-flammable LV Jointing

5

Wire Pulling Lubricant Solids content <3.5%. Formulated for finer cables and wires, e.g. Conduit installation Part No. Description LUB-I/0.20 0.20 litre tube LUB-I/0.95 0.95 litre bottle LUB-I/3.78 3.78 litre bucket LUC-I/18.92 18.92 litre bucket

Cable Installation Lubricant Solids content <5.5%. Formulated for larger diameter power cables Part No. Description LUBP-I/3.78 3.78 litre bucket LUBP-I/18.92 18.92 litre bucket LUBP-I/207.9 207.9 litre bucket

124


CABLE COMPONENTS

Section 6 MV Joints & Terminations CONTENTS

PAGE

Nexans Heatshrink Terminations Single Core XLPE Indoor Terminations 11-33kV

126

Three Core XLPE Indoor Terminations 11-33kV

127

Three Core PILC 11kV Indoor Terminations

128

Single & Three Core XLPE 11-33kV Outdoor Terminations

129

Termination Accessories

130-131

3M Coldshrink Terminations & Joints

132-136

Coldshrink Terminaions

132-136

Coldshrink Joints

137-138

3M MV Tapes

139

Consumables

140

MV Terms & Joints

6

125


MV Heatshrink Terminations Nexans Data Single Core XLPE Indoor Terminations 11-33kV   

Part No. SREI12/35-95 SREI12/120-240 SREI12/240-500 SREI12/400-630

11kV

Part No. SREI36/70-95 SREI36/120-240 SREI36/240-500

33kV

Nexans MV Heat shrink Terminations are used to connect polymeric insulated cables to equipment widely used by power utilities and in industrial applications . Indoor terminations are designed for use in controlled environmental conditions and subject to light condensation. Meets the requirements of CENELEC HD 629.1 and IEC 60502-4

Min Cable Size mm² 35 120 240 400

Max Cable Size mm² 95 240 500 630

Max System Voltage 12kV 12kV 12kV 12kV

Min Cable Size mm² 70 120 240

Max Cable Size mm² 95 240 500

Max System Voltage 36kV 36kV 36kV

Single Core 11kV Heatshrink Indoor Selection Guide To suit core polymeric (XLPE or EPR) insulated AWA 11kV cables (All items supplied in sets of three)

Cable Size

MV Terms & Joints

6

35-50mm² 1 core 70-95mm² 1 core 120-240mm² 1 core 300-400mm² 1 core 500mm² 1 core 630mm² 1 core

Heatshrink Termination Kit

Top Hat Gland Kit

Solderless Screen Earthing Kit

SREI12/35-95 SREI12/35-95 SREI12/120-240 SREI12/240-500 SREI12/240-500 SREI12/400-630

HSGK3 HSGK3 HSGK3 HSGK3 HSGK3 HSGK3

SE1 SE2 SE3 SE4 SE4 SE4

126

Busing Boot Kit (angled/straight) RAB1/SB1 RAB1/SB1 RAB2/SB2 RAB2/SB2 15TS-NSS 15TS-NSS


MV Heatshrink Terminations Nexans Data Three Core XLPE Indoor Terminations 11-33kV   

Nexans MV Heat shrink Terminations are used to connect polymeric insulated cables to equipment widely used by power utilities and in industrial applications Indoor terminations are designed for use in controlled environmental conditions and subject to light condensation. Meets the requirements of CENELEC HD 629.1 and IEC 60502-4.

Part No. 11kV

SRDI12/16-25B SRDI12/35-95B SRDI12/120-240B SRDI12/240-400B

Part No. 33kV

SRDI36/70-120B SRDI36/150-240B SRDI36/240-400B

Min Cable Size mm² 16 35 120 240

Max Cable Size mm² 25 95 240 400

Max System Voltage 12kV 12kV 12kV 12kV

Min Cable Size mm² 70 150 240

Max Cable Size mm² 120 240 400

Max System Voltage 36kV 36kV 36kV

Three Core XLPE 11kV Heatshrink Indoor Selection Guide

Cable Size 16-25mm² 3 core 35-50mm² 3 core 70-95mm² 3 core 120-240mm² 3 core 300-400mm² 3 core

Heatshrink Termination Kit

Top Hat Gland Kit

Solderless Screen Earthing Kit

SRDI12/16-25B SRDI12/35-95B SRDI12/35-95B SRDI12/120-240B SRDI12/240-400B

HSGK1 HSGK1 HSGK1 HSGK2 HSGK2

SE1 SE1 SE2 SE3 SE4

127

Busing Boot Kit (angled/straight) RAB1/SB1 RAB1/SB1 RAB1/SB1 RAB2/SB2 RAB2/SB2

MV Terms & Joints

6


MV Heatshrink Terminations Nexans Data Three Core PILC/PICAS Indoor Termination 11kV 

 

Part No. SRDI12/16-25B SRDI12/35-70B SRDI12/95-150B SRDI12/185-500B

Nexans MV Heat shrink terminations are used to connect paper insulated lead covered cables or paper insulated cables with a corrugated aluminium sheath to equipment widely used by power utilities and in industrial applications Indoor terminations are designed for use in controlled environmental conditions and subject to light condensation Meets the requirements of CENELEC HD 629.1 and IEC 60502-4

Min Cable Size mm² 16 35 95 185

Max Cable Size mm² 25 70 150 500

Max System Voltage 12kV 12kV 12kV 12kV

Three Core PILC 11kV Heatshrink Indoor Selection Guide

Cable Size 16-25mm² 3 core 35-70mm² 3 core 95mm² 3 core 120-150mm² 3 core 185mm² 3 core 240-300mm² 3 core 400mm² 3 core

Heatshrink Termination Kit

Top Hat Gland Kit

Solderless Screen Earthing Kit

SRDI12/16-25B SRDI12/35-70B SRDI12/95-150B SRDI12/95-150B SRDI12/185-500B SRDI12/185-500B SRDI12/185-500B

HSGK1 HSGK1 HSGK2 HSGK2 HSGK2 HSGK2 HSGK2

CK1 CK1 CK1 CK2 CK2 CK3 CK4

MV Terms & Joints

6

128

Busing Boot Kit (angled/straight) RAB1/SB1 RAB1/SB1 RAB1/SB1 RAB2/SB2 RAB2/SB2 RAB2/SB2 RAB2/SB2


MV Heatshrink Terminations Nexans Data Single Core XLPE Outdoor Terminations 11-33kV 

Nexans MV Heat shrink Terminations are used to connect polymeric insulated cables to equipment widely used by power utilities and in industrial applications These termination are for use outdoors with exposure to prolonged sunshine and open to the elements Meets the requirements of CENELEC HD 629.1 and IEC 60502-4.

 

Part No. 11kV

SREF12/35-95 SREF12/120-240 SREF12/240-500 SREF12/400-630

Part No. 33kV

SREF36/70-95 SREF36/120-240 SREF36/240-500

Min Cable Size mm² 35 120 240 400

Max Cable Size mm² 95 240 500 630

Max System Voltage 12kV 12kV 12kV 12kV

Min Cable Size mm² 70 120 240

Max Cable Size mm² 95 240 500

Max System Voltage 36kV 36kV 36kV

Three Core XLPE Outdoor Terminations 11-33kV   

Nexans MV Heat shrink Terminations are used to connect polymeric insulated cables to equipment widely used by power utilities and in industrial applications These termination are for use outdoors with exposure to prolonged sunshine and open to the elements Meets the requirements of CENELEC HD 629.1 and IEC 60502-4.

Part No. 11kV

SRDF12/16-25B SRDF12/35-95B SRDF12/120-240 SRDF12/240-400

Part No. 33kV

SRDF36/70-120B SRDF36/150-240B SRDF36/240-400B

Min Cable Size mm² 16 35 120 240

Max Cable Size mm² 25 95 240 400

Max System Voltage 12kV 12kV 12kV 12kV

Min Cable Size mm² 70 150 240

Max Cable Size mm² 120 240 400

Max System Voltage 36kV 36kV 36kV

MV Terms & Joints

6

129


MV Heatshrink Terminations Nexans Data Top Hat Gland Kits 

Nexans cable gland kits, for use with three core armoured cables, are used on equipment such as switchgear or transformer cable boxes Indoor and outdoor applications They provide an effective moisture seal around the cable stealth and earth armour wires Comply with stud spacing to BS 2562.

  

Part No. HSGK1 HSGK2

Cable Size Range 16-95mm² 95-300mm²

Fixing Centres (X) 66 x 66mm (Y) 86 x 95mm

Fixing Stud Size M10 M12

Bore Hole Dia 66mm 98mm

Mounting Plate Dimensions 115 x 135mm 115 x 135mm

Aluminium Top Hat Gland Kits   

Part No. HSGK3

Cable Size Range 35-630mm²

Fixing Centres (X) 66 x 66mm

Nexans cable gland kits, for use with single core armoured cables, are used on equipment such as switchgear or transformer cable boxes. Indoor and outdoor applications. They provide an effective moisture seal around the cable stealth and earth armour wires. Comply with stud spacing to BS 2562. Fixing Stud Size M10

Bore Hole Dia 66mm

Mounting Plate Dimensions 90 x 90mm

Gland Insulating Kits  

Part No. . IG2

MV Terms & Joints

6

To Suit Gland Size HSGK1&3 HSGK2

Fixing Centres (X) 66 x 66mm (Y) 86 x 95mm

IG’s are insulating plates used in conjunction with Nexans cable gland kits They give the user the opportunity to earth the cable gland separate from the cable box. IG1/IG2 included within HSGK

Fixing Stud Size M10 M12

Bore Hole Dia 66mm 98mm

Mounting Plate Dimensions 115 x 135mm 115 x 135mm

Remote Armour Earthing Kits 

In situations where cable glands cannot be used, RAE’s provide the means of connecting the cable armour to system earth. Part No. RAE1 RAE2 RAE3 RAE4 RAE5 RAE6

130

Cable Under Armour Range 25-35mm 32-42mm 40-48mm 48-55mm 55-61mm 61-75mm


MV Heatshrink Terminations Nexans Data Solderless Screen Earthing Kits  

Nexans solderless earth connection is required to effectively earth the copper tape screen of polymeric (XLPE & EPR) insulated cables without soldering Supplied in sets of 3

Part No. SE1 SE2 SE3 SE4 SE5

7.2kV 16-50mm² 70-95mm² 120-240mm² 300-630mm²

12kV 16-50mm² 70-95mm² 120-240mm² 300-630mm² 500-800mm²

24kV

33kV

35-50mm² 95-185mm² 240-500mm² 400-800mm²

16-35mm² 50-70mm² 95-300mm² 400-800mm²

PILC Solderless Earthing Kit   

Nexans solderless earth connection allows the earthing of lead sheath without the need for plumbing For use with HSGK range of gland kits when installing lead sheathed cables (PILC) Supplied in sets of 3.

Part No. CK1 CK2 CK3 CK4

Cable Range @ 11kV 16-95mm² 120-185mm² 240-300mm² 400-500mm²

PICAS Solderless Earthing Kit 

Nexans PE’s allow the earthing of corrugated aluminium sheaths (PICAS) without the need for plumbing.

Part No. PE1 PE2

Cable Range @ 11kV 16-185mm² 240-400mm²

MV Terms & Joints

6

131


MV Heatshrink Terminations Nexans Data Flexible Bushing Boot Kit 

 

Bushing insulating elastomeric boots are used to insulate the bushing in switchgear and transformer cable termination boxes up to 17.5 kV especially where the clearances between phase to phase and phase to earth is less than the normal air clearance These boots provide protection against flash over in the event of high humidity and surge impulse The boots are made from highly insulating flexible and weather resistant elastomeric material

Part No. RCFB35-500

Cable Range 35-400mm²

Insulating Bushing Boot Kits  

Part No. RAB1 RAB2 SB1 SB2

Nexans Heat shrinkable bushing boot are used to increase the creepage distance between the live metal and surrounding metal work and neighbouring phases This is an unscreened boot and therefore not save to touch when energised Description 90° Angle 90° Angle Straight Straight

Cable Range 16-95mm² 120-300mm² 16-95mm² 120-300mm²

Universal Bushing Boot Kit 

   

MV Terms & Joints

This universal bushing boot is manufactured from nontracking EPDM rubber and is designed to mate with all types of cold or heat-shrinkable terminations (without sheds) The bushing part fits interface of 40 and 60 mm diameter Separable system allows easy removal for testing. This boot is suitable for all angles between 90° and 180° Unscreened boot id not safe to touch when energised

Part No. 15TS-NSS

Cable Range 35-630mm²

Anti-Tracking Heatshrink Sleeving

6

Nexans GT2 tube is an antitracking and insulating tube suitable as primary insulations in medium voltage joints and terminations

Part No. HSRU3512 HSRU4219 HRSU6029

Cable Range @ 11kV 16-95mm² 120-240mm² 300-630mm²

132


MV Heatshrink Terminations Nexans Data Coldshrink Single Core XLPE QTII Termination 11kV 3M QII Cold Shrink kits are designed for 12kV Umax voltage class, Single core polymeric power cable systems according to HD620 (IEC 60502), copper tape screened (cuTS), AWA cables. Includes: Silicone termination body with integrated stress control device, and silicone elastomeric insulation. Silicone tape for moisture sealing, all armour continuity components Meet and exceed the requirements of the European standard CENELEC HD 629.1 as well as IEC 60502-4

Part No. 92-EB62-1-P 92-EB631-1-P 92-EB641-1-P 92-EB651-1-P

Min Cable Size mm² 50 185 300 500

Max Cable Size mm² 150 400 630 1000

Max System Voltage 11kV 11kV 11kV 11kV

Coldshrink Three Core XLPE QTII Terminations 11kV 3M QII Cold Shrink kits are designed for 12kV Umax voltage class, Three core polymeric power cable systems according to HD620 (IEC 60502) copper tape screened (cuTS), AWA cables. Includes: Silicone termination body with integrated stress control device, and silicone elastomeric insulation. Silicone tape for moisture sealing, all armour continuity components, re-jacketing tubes, and 3 core breakout boots Meet and exceed the requirements of the European standard CENELEC HD 629.1 as well as IEC 60502-4

Part No. 92-EB61-3-P 92-EB62-3-P 92-EB63-3-P 92-EB64-3-P

Min Cable Size mm² 16 70 150 300

Max Cable Size mm² 50 120 300 400

Max System Voltage 11kV 11kV 11kV 11kV MV Terms & Joints

6

133


MV Heatshrink Terminations Nexans Data Coldshrink Single Core XLPE QTIII Terminations    

Suitable for both copper-tape & copper wire screened cables up to 36kV Designed for use with crimp lugs QTIII body features stress control and mastic layers Preassembled for quick install

INDOOR TERMINATION Part No. 92-EP629-1 92-EP639-1 92-EP649-1

Min Cable Size mm² 50 120 400

Max Cable Size mm² 95 300 630

Max System Voltage 11kV 11kV 11kV

INDOOR & OUTDOOR TERMINATION Part No. 94-EP610-2 94-EP620-2 94-EP630-2 94-EP640-2

Min Cable Size mm² 35 50 120 240

Max Cable Size mm² 120 150 300 630

Max System Voltage 33kV 33kV 33kV 33kV

Single Core 11kV Coldshrink Indoor Selection Guide To suit single core polymeric (XLPE or EPR) insulated AWA 11kV cables (Sets of three)

Cable Size 50-95mm² 120-300mm² 400-630mm²

Coldshrink Termination Kit

Top Hat Gland Kit

Boot Kit

CSGK3 CSGK3 CSGK3

92-EE717-1 92-EE717-1 15TS-NSS

92-EP629-1 92-EP639-1 92-EP649-1

MV Terms & Joints

6

134


MV Coldshrink Terminations Three Core XLPE QIII Coldshrink Three Core XLPE QTIII Terminations 11kV    

Suitable for three core polymeric insulated (XLPE, PE & EPR) cables QTIII body features stress control and mastic layers, preassembled for quick install Suitable for SWA & Lead sheathed cables Includes: break outs, rejacketing sleeve, solderless screen earthing kit, and mastics

INDOOR TERMINATION Part No. 92-EP626-3 92-EP636-3 92-EP646-3 92-EP656-3

Min Cable Size mm² 50 150 240 400

Max Cable Size mm² 120 185 300 400

Max System Voltage 11kV 11kV 11kV 11kV

OUTDOOR TERMINATION Part No. 7691-S4-3W 7692-S4-3W 7693-S4-3W

Min Cable Size mm² 16 70 150

Max Cable Size mm² 50 120 300

Max System Voltage 11kV 11kV 11kV

Three Core 11kV Coldshrink Indoor Selection Guide

Cable Size 50-95mm² 120mm² 150-185mm² 240-300mm² 400mm²

Coldshrink Termination Kit 92-EP626-3 92-EP626-3 92-EP636-3 92-EP646-3 92-EP656-3

Top Hat Gland Kit

Boot Kit

MTHG1 MTHG2 MTHG2 MTHG2 MTHG2

92-EE717-1 92-EE717-1 92-EE717-1 92-EE717-1 92-EE717-1

MV Terms & Joints

6

135


MV Coldshrink Terminations Coldshrink Accessories Coldshrink Top Hat Gland Kits  

Part No. MTHG1 MTHG2 MTHG2-E

Coldshrink Top Hat Gland Kit suitable for use with a SWA cables upto 36kV Kit contains: Steel gland, jubilee clips, bolt pack & coldshrink sleeve

Cable Size Range 11kV 16-95mm² 120-400mm² Trip;ex Cables

Diamter Size X 36-65mm Size Y53-94mm Size Y

Coldshrink Aluminium Top Hat Gland Kits  

Part No. CSGK3

Coldshrink Top Hat Gland Kit suitable for use with a SWA cables upto 36kV Kit contains: Steel gland, jubilee clips, bolt pack & coldshrink sleeve

Cable Size Range 11kV 35-630mm²

Diamter Size X

Coldshrink Universal Bushing Kit    

Bushing insulation boot, used to reduce phase to phase, and phase to earth minimum dimensions. Uses track resistant EPDM rubber Can be used Straight or right angle No heat required

Part No. 92-EE717-1

Cable Range @ 11kV 35-300mm²

MV Terms & Joints

6

136


MV Coldshrink Terminations Single Core Joints 11-36kV Coldshrink Single Core Joints 11-36kV Application  Suitable for all polymeric insulated & paper MV cables  To HD6209 BS7888  Single and Three core kits available for voltages up to 72kV and transition jointing

Manufacturers Description 3M QS1000(11kV) & QS2000(36kV) are one-piece cold shrink joint bodies manufactured from a specially formulated silicone material, which provides flexibility, easy installation at low temperature and superior electrical performance over a wide range of operating temperatures. The finish body is expanded and loaded onto removable supporting core, which allows the joint to be installed without the need for tools or heat. Product Features  One part joint body  100% tested after manufacture  No heat required  Tool free installation  Permanent radial pressure  Low temperature installation  Provide consistent installation quality

Part No. 92-AG611-1 92-AG621-1 92AG631-1

For use with polymeric, copper wire screened, unarmoured cables 11kV Diameter over Primary Insulation Application Range 17.7-26.0mm 70-150mm² 22.3-33.2mm 185-240mm² 28.4-42.0mm 300-400mm²

Part No. 92-AG612-1 92-AG622-1 92AG633-1

For use with polymeric, copper tape screened, armoured AWA cables 11kV Diameter over Primary Insulation Appication Range 17.7-26.0mm 70-150mm² 22.3-33.2mm 185-240mm² 28.4-42.0mm 300-400mm²

Part No. 94-AP631-1 94-AC640-1

For use with polymeric, copper wire screened cables Diameter over Primary Insulation 28.4-42.0mm 31.5-52.6mm

Application Range 50-400mm² 300-630mm²

Part No. 94-AP642-1

For use with polymeric, copper tape screened, armoured cables Diameter over Primary Insulation 31.5-52.6mm

Application Range 300-630mm²

137

MV Terms & Joints

6


MV Heatshrink Terminations Nexans Data Coldshrink Three Core Joints QS1000 Application  Designed for inline splicing up to 12kV of three core polymeric power cable systems with copper tape screen & armour, with or without lead sheath  To HD620 (IEC 60502)  Suitable for transition jointing to PILC/PICAS three core cables with use of additional components Kit Contents  Cold Shrink QS1000 silicone splice body, with integrated stress control device, conductive electrode, silicone elastomeric insulation, and outer semi-conductive layer  Constant force springs  Armour and/or lead sheath connection components  Brass mechanical connectors Sold Separately  Outer protection kits  Mould Shells & Resin packs for transition jointing Product Features  A prefabricated one-piece cold shrink splice body allows installation on a wide range of cable sizes and types  Fast & easy installation at temperature ranging from –20°C to +50°C  No heat or flame needed  No specialist tooling  Outer protection using scotch cast 1402FR resin enables in zones 1 & 2 hazardous areas  Differing sized cables can be joined using build up kits

Part No. 92-AV610-3/C 92-AV620-3/C 92-AV630-3/C

Diameter over Primary Insulation 17.7-26.0mm 22.3-33.2mm 28.4-42.0mm

12kV 70-95mm² 120-185mm² 240-300mm²

Outer cover selection guide. Part No.

MV Terms & Joints

6

Cold Shrink Kit for Polymeric, Standard Buried Application Non Hazardous Areas quiring resin

re-

92-AV610-3/C

CS610-3

1451 Mould Shell & 470W Type Resin

92-AV620-3/C

CS620-3

1451 Mould Shell & 470W Type Resin

92-AV630-3/C

CS630-3

1452 Mould Shell & 470W Type Resin

Hazardous Area Application 1451-PET Mould Shell & 1402FR Type Resin 1451-PET Mould Shell & 1402FR Type Resin 1451-PET Mould Shell & 1402FR Type Resin

Transition and PILC/PICAS Joints Part No. 92-AV610-3/C 92-AV620-3/C 92-AV630-3/C

Transition Joint to PILC/PICAS Cable Fully PILC/PICAS Joint PILCL1 Supplementary Kit, Qty 1 PILCL1 Supplementary Kit, Qty 2 PILCL2 Supplementary Kit, Qty 1 PILCL2 Supplementary Kit, Qty 2 PILCL3 Supplementary Kit, Qty 1 PILCL3 Supplementary Kit, Qty 2

For Screened Paper Cables SPM2 Suplementary Kit SPM2 Suplementary Kit SPM2 Suplementary Kit

Selection for polymeric cables when joining different sizes Part No. 92-AV610-3/C 92-AV620-3/C 92-AV630-3/C

Transition Joint to PILC/PICAS Cable Fully PILC/PICAS Joint PILCL1 Supplementary Kit, Qty 1 PILCL1 Supplementary Kit, Qty 2 PILCL2 Supplementary Kit, Qty 1 PILCL2 Supplementary Kit, Qty 2 PILCL3 Supplementary Kit, Qty 1 PILCL3 Supplementary Kit, Qty 2

138

For Screened Paper Cables SPM2 Suplementary Kit SPM2 Suplementary Kit SPM2 Suplementary Kit


MV Heatshrink Terminations Nexans Data Medium Voltage Tapes Part No. Width Thickness Length Temperature mm mm metre Rating T1319 19 0.76 4.5 90°C

Part No. T2425

Width mm 25 BR PADS 55/022272

Part No.

Width mm 12

T2512

Length metre 4.5

Length metre 4.5

Part No. Width Thickness Length Temperature mm mm metre Rating T2720M 12 0.17 20 130°C

Part No. Width Thickness Length Temperature mm mm metre Rating T7025 25 0.3 9 180°C

Part No. T7738 T7776

Part No. T2220

Width mm 38 76

Width mm 19

Thickness mm 0.8 0.8

Length metre 4.5

Length metre 6 6

Temperature Rating 90°C

Scotch 13  

Scotch semi conductive tape Provides cable shield continuation

Scotch 24  Scotch Copper Electrical Shielding Tape  All metal open weave shielding braid  Continues electrostatic shielding across cable splices Scotch 25  Scotch Grounding Braid Tape  All metal woven braid  High current carrying capacity  Solderable  Conformable grounding braid for splices and terminations Scotch 27  Scotch Glass Cloth Electrical Tape  Woven insulating glass cloth  High temperature resistance and mechanical strength  Heat stable insulation for furnace and oven controls, motor switches and leads Scotch 70  Scotch Silicone Rubber Self Amalgamating Tape  Arc and track resistant  Used as protective wrap Scotch 77  Scotch Electric Arc Proofing Tape  Protects high energy cables that are within 450mm of each other until protection devices are in place Scotch 2220 Scotch Electric Arc Proofing Tape  Protects high energy cables that are within 450mm of each other until protection devices are in place

139

MV Terms & Joints

6


MV Heatshrink Terminations Nexans Data Consumables BICCONX Oxide inhibiting paste designed to prevent galvanic corrosion, and enhance electrical connections.

Cable Cleaning Wipes Oxide inhibiting paste designed to prevent galvanic corrosion, and enhance electrical connections.

Paper Roll Blue paper roll

Cotton Rag White cotton lint free rags

Protective Gloves Latex examination gloves, for protecting hands when installing cable

MV Terms & Joints

6

140

Part No. BXI-225

Unit of Sale 225gram

Part No. WIPE12 WIPE3 WIPE1

Unit of Sale 500 wipes 250 wipes 75 wipes

Part No. PAPER ROLL

Unit of Sale 300mtrs

Part No. WCR125

Unit of Sale 12.5kg bag

Part No. WCR125

Unit of Sale 12.5kg bag


CABLE MARKERS

Section 7 Seperable Connector Systems CONTENTS

PAGE

Nexans Euromold Type A connectors

142

Nexans Euromold Type B connectors

143

Nexans Euromold Type C connectors

144-147

Nexans Euromold Type D connectors

148-149

Nexans Euromold Type E connectors

150-151

141


MV Heatshrink Terminations Nexans Data Euromold 158LR Elbow Interface Type A       

Part No.

158LR K158LR

Separable Connectors

7

Max Continuous Voltage Current Rating 12kV 250A 24kV 250A

Overload Current Rating (8h24h) 300A 300A

System Voltage K

Connector Type 158LR

Housing Size G11 G13 FB FG GA GAB GH

Core Insulation Min Max 12.6 16.1 14.6 18.7 17.5 20.2 18.4 21.2 19.7 22.5 21.0 23.8 23.2 26.4

Conductor Size 16mm² 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm²

Copper Conductor Contact Din Contact Ref Die Set 16(K)M11-2 8 25(K)M11-2 10 35(K)M11-2 12 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22

Housing Size

24kV-250A Nexans Euromold separable elbow connectors are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable using the appropriate mating part. The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The separable connector 158LR meets the requirements of CENELEC HD 629.1. Supplied as a Single phase kit?? Refer to ETS catalogue

Basic Impulse Levek 75kV 125kV

Industrial Power Frequency Partial (50Hz Discharge 1min) 11kV@5pC 35kV 21kV@5pC 55kV

Conductor Contact

Cable Screen Adaptor

Thermal Short Circuit 1 second 12.5kA 12.5kA

Copper Cable Aluminium Range Cable Range 16-150mm² 25-120mm² 16-120mm² 25-120mm²

Copper-Tape Screening Kit

Outdoor Version MWS

Core Insulation Cable Screen Adapter Min Max N/A 12.6 16.1 N/A 14.6 18.7 11TL FB/FG 17.2 21.2 11TL GA/GAB 19.7 23.8 11TL GB/GH 22.2 26.4 11TL HA/HAB 24.9 29.9

Aluminium Conductor Contact Din Contact Ref Die Set 25(K)M12-2 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2

142

12 14 16 18 20 22

Copper Tape Kit 16mm² 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm²

Cable Voltage Class 7.2kV 12kV 15/24kV MT/SE1 MT/SE1 MT/SE2 MT/SE1 MT/SE1 MT/SE2 MT/SE1 MT/SE1 MT/SE3 MT/SE1 MT/SE1 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE2 MT/SE3


MV Heatshrink Terminations Nexans Data Euromold 400LR Elbow Interface Type B     

Up to 36kV– 400A Nexans Euromold separable elbow connectors (plug-in type) are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The separable connector 400LR meets the requirements of CENELEC HD 629.1.

Overload Current Part No. Max Continuous Rating Voltage Current Rating (8h24h) 400LR/G 12kV 400A 600A K400LR/G 24kV 400A 600A M400LR/G 36kV 400A 600A

System Voltage K Housing Size G11 G15 G19 G22 G25 G27

Conductor Size 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

Connector Type 158LR

Housing Size

Basic Impulse Levek 75kV 125kV 170kV

Partial Discharge 11kV@5pC 21kV@5pC 31kV@5pC

Conductor Contact

Core Insulation Min Max 12.0 17.5 16.0 22.0 20.0 26.5 23.5 31.0 26.5 32.5 28.5 37.5

Copper Conductor Contact Din Contact Ref Die Set 25(K)M11-2 12 35(K)M11-2 12 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32

Industrial Power Thermal Frequency Short Copper (50Hz Circuit 1 Cable Aluminium 1min) second Range Cable Range 35kV 15kA 25-300mm² 35-300mm² 55kV 15kA 25-300mm² 35-300mm² 75kV 15kA 25-185mm² 35-185mm²

Copper-Tape Screening Kit

Copper Tape Kit 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

Aluminium Conductor Contact Din Contact Ref Die Set 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2 150(K)M12-2 185(K)M12-2 240(K)M12-2 300(K)M12-2

14 16 18 20 22 25 28 32 34

143

7.2kV MT/SE1 MT/SE1 MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3

Outdoor Version MWS Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4


MV Heatshrink Terminations Nexans Data Euromold 430TB Break Tee Interface Type C       

7

Housing Size

Conductor Contact

Voltage Detection Point VD

Core Insulation Core Insulation Housing 12-24kV 36kV Size Min Max Min Max 11 12.0 17.5 12.0 17.5 16 17.0 23.5 16.0 22.0 18 19.0 32.6 20.0 26.5 22 23.5 31.0 25 26.5 32.5 27 28.5 37.5

Conductor Size 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

Copper Conductor Contact Din Contact Ref Die Set 25(K)M11-2 12 35(K)M11-2 12 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32

Copper Tape Kit 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

Aluminium Conductor Contact Din Contact Ref Die Set 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2 150(K)M12-2 185(K)M12-2 240(K)M12-2 300(K)M12-2

144

14 16 18 22 22 25 28 32 34

Copper-Tape Screening Kit

7.2kV MT/SE1 MT/SE1 MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3

Outdoor Version MWS

Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4

Mechanical Contact 630A

120.300-12.5

Separable Connectors

Connector Type 430TB

95.240-14.5

System Voltage 3xM

Continuous Current Rating 630A (800A) 630A (800A) 630A (800A)

50.150-14.5

3x430TB 3xK430TB 3xM430TB

Max Voltage 12kV 24kV 36kV

Industrial Overload Power Thermal Current Basic Frequency Short Copper Rating Impulse Partial (50Hz Circuit 1 Cable Aluminium (8h24h) Level Discharge 1min) second Range Cable Range 800A (900A) 75kV 11kV@5pC 35kV 28kA 25-300mm² 35-300mm² 800A (900A) 125kV 21kV@5pC 55kV 28kA 25-240mm² 35-240mm² 800A (900A) 170kV 31kV@5pC 75kV 28kA 25-185mm² 35-185mm²

16.95-14.5

Part No.

36kV-1250A Nexans Euromold separable tee shape connector (bolted type) are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 430TB separable connector meets the requirements of CENELEC HD 629.1.


MV Heatshrink Terminations Nexans Data Euromold 400TB Break Tee Interface Type C

Part No.

400TB K400TB M400TB P400TB System Voltage P

Max Voltage 12kV 24kV 36kV 42kV

Continuous Current Rating 630A 630A 630A 630A

Connector Type 400TB

Housing Size G-11 G-16 G-18 G-22 G-25 G-27

Overload Current Rating (8h24h) 800A 800A 800A 800A

Housing Size

Basic Impulse Level 75kV 125kV 170kV 195kV

Partial Discharge 11kV@5pC 21kV@5pC 31kV@5pC 35kV@5pC

Copper Conductor Contact Din Contact Ref Die Set 25(K)M11-2 12 35(K)M11-2 12 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32

Copper Tape Kit 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

Aluminium Conductor Contact Din Contact Ref Die Set 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2 150(K)M12-2 185(K)M12-2 240(K)M12-2 300(K)M12-2

145

Copper Cable Range 35-300mm² 35-300mm² 50-185mm² 50-185mm²

Copper-Tape Screening Kit

Conductor Contact

Core Insulation Min Max 12.0 17.5 16.0 22.0 20.0 26.5 23.5 31.0 26.5 32.5 28.5 37.5

Conductor Size 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

Industrial Power Thermal Frequency Short (50Hz Circuit 1 1min) second 35kV 28kA 55kV 28kA 75kV 28kA 86kV 28kA

14 16 18 22 22 25 28 32 34

7.2kV MT/SE1 MT/SE1 MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3

Aluminium Cable Range 35-300mm² 35-300mm² 50-185mm² 50-185mm²

Outdoor Version MWS

Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4

Mechanical Contact 630A

120.300-12.5

95.240-14.5

50.150-14.5

Up to 42kV– 800 A Nexans Euromold separable tee shape connector (bolted type)are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors,…). Also connects cable to cable when using the appropriate mating parts. The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 400TB separable connector meets the requirements of CENELEC HD 629.1 S1.

16.95-14.5

 


MV Heatshrink Terminations Nexans Data Euromold 484TB Break Tee Interface Type C    

 

Overload Max Continuous Current Rating Voltage Current Rating (8h24h) 3x484TB 12kV 630A (1250A) 800A (1500A) 3xK484TB 24kV 630A (1250A) 800A (1500A) 3xM484TB 36kV 630A (1250A) 800A (1500A) 3xP484TB 42kV 630A (1250A) 800A (1500A)

Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

7 Conductor Size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

Copper Conductor Contact Din Contact Ref Die Set 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32 400(K)M11-2 38 500(K)M11-2 42 630(K)M11-2 44

Voltage Detection Point VD

Aluminium Conductor Contact Din Contact Ref Die Set 50(K)M12-2 16 70(K)M12-2 18 95(K)M12-2 22 120(K)M12-2 22 150(K)M12-2 25 185(K)M12-2 28 240(K)M12-2 32 300(K)M12-2 34 400(K)M12-2 38 500(K)M12-2 44 630(K)M12-1 46

146

Copper-Tape Screening Kit

7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4

Aluminium Cable Range 185-630mm² 95-630mm² 50-630mm² 50-630mm²

Outdoor Version MWS

Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE5 MT/SE5

Mechanical Contact 630A 1250A

185.40012.5

Core Insulation Min Max 23.5 31.0 28.5 37.5 34.0 42.5 39.0 48.5 45.5 56.0

Conductor Contact

400 630 12.5

Housing Size G-22 G-27 G-32 G-37 G43

Housing Size

50-450-14.5

Connector Type 484TB

Partial Discharge 11kV@5pC 21kV@5pC 31kV@5pC 35kV@5pC

185.40014.5

Separable Connectors

System Voltage 3xM

Basic Impulse Level 75kV 125kV 170kV 195kV

Industrial Power Thermal Frequency Short (50Hz Circuit 1 Copper 1min) second Cable Range 35kV 28kA 185-630mm² 55kV 28kA 95-630mm² 75kV 28kA 50-630mm² 86kV 28kA 50-630mm²

400 630 14.5

Part No.

42kV– 1250A Nexans Euromold separable tee shape connector (bolted type) are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 430TB separable connector meets the requirements of CENELEC HD 629.1.


MV Heatshrink Terminations Nexans Data Euromold 440TB Break Tee Interface Type C

Part No.

440TB K440TB M440TB P440TB System Voltage

Housing Size G-22 G-27 G-32 G-37 G43

Conductor Size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

Industrial Overload Power Current Basic Frequency Max Continuous Rating Impulse Partial (50Hz Voltage Current Rating (8h24h) Levek Discharge 1min) 12kV 630A (1250A) 800A (1500A) 75kV 11kV@5pC 35kV 24kV 630A (1250A) 800A (1500A) 125kV 21kV@5pC 55kV 36kV 630A (1250A) 800A (1500A) 170kV 31kV@5pC 75kV 42kV 630A (1250A) 800A (1500A) 195kV 35kV@5pC 86kV

Connector Type 440TB

Housing Size

Conductor Contact

Copper Conductor Contact Din Contact Ref Die Set 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32 400(K)M11-2 38 500(K)M11-2 42 630(K)M11-2 44

Copper-Tape Screening Kit

Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

Core Insulation Min Max 23.5 31.0 28.5 37.5 34.0 42.5 39.0 48.5 45.5 56.0

Aluminium Conductor Contact Din Contact Ref Die Set 50(K)M12-2 16 70(K)M12-2 18 95(K)M12-2 22 120(K)M12-2 22 150(K)M12-2 25 185(K)M12-2 28 240(K)M12-2 32 300(K)M12-2 34 400(K)M12-2 38 500(K)M12-2 44 630(K)M12-1 46

147

Thermal Short Circuit 1 Copper second Cable Range 28kA 185-630mm² 28kA 95-630mm² 28kA 50-630mm² 28kA 50-630mm²

7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4

Aluminium Cable Range 185-630mm² 95-630mm² 50-630mm² 50-630mm²

Outdoor Version MWS

Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE5 MT/SE5

Mechanical Contact 630A 1250A

185.40012.5

400 630 12.5

185.40014.5

Up to 42kV– 1250A Nexans Euromold separable tee shape connector (bolted type) are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 430TB separable connector meets the requirements of CENELEC HD 629.1.

400 630 14.5

 


MV Heatshrink Terminations Nexans Data Euromold 650LR Break Tee Interface Type D      

Part No. Max Voltage 12kV 24kV

650LR K650LR System Voltage

Connector Type 650LR

Overload Current Continuous Rating Current Rating (8h24h) 800A 900A 800A 900A

Housing Size

Up to 24kV-800A Nexans Separable tee shape connector (bolted 5/8" type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 650LR separable connector meets the requirements of CENELEC HD 629.1.S1. Industrial Power Thermal Basic Frequency Short Copper Impulse Partial (50Hz Circuit 1 Cable Aluminium Levek Discharge 1min) second Range Cable Range 75kV 9kV@1pC 35kV 50kA 50-630mm² 50-630mm² 125kV 18kV@1pC 55kV 50kA 50-630mm² 50-630mm²

Conductor Contact

Core Insulation Reducer Core Insulation Min Max Size Min Max F 16.3 20.8 G15 16.0 22.0 G 19.3 24.1 G19 20.0 26.5 H 21.6 26.7 G22 23.5 31.0 J 24.9 30.0 G27 28.5 37.5 K 27.7 33.3 G32 34.0 42.5 L 30.0 37.2 G37 39.0 48.5 M 34.8 41.4 G43 45.5 56.0 N 38.5 45.2 P 43.8 49.1

7 Conductor Size 16mm² 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm²

Copper Conductor Contact Din Contact Ref 16(K)M11-2 25(K)M11-2 35(K)M11-2 50(K)M11-2 70(K)M11-2 95(K)M11-2 120(K)M11-2 150(K)M11-2

Die Set 8 10 12 14 16 18 20 22

Copper-Tape Screening Kit

Outdoor Version MWS

Core Insulation Cable Screen Adapter Min Max 11TL EB/EF 12.6 16.1 11TL FA/FAB 14.6 18.7 11TL FB/FG 17.2 21.2 11TL GA/GAB 19.7 23.8 11TL GB/GH 22.2 26.4 11TL HA/HAB 24.9 29.9 11TL HB/HJ 27.8 33.2 11TL JA/JAB 31.0 35.4 11TL JB/KA 34.4 40.5 11TL KB/PA 40.0 45.3 Not required with Screen-Break Variant

Screen-Break Variant

Separable Connectors

Standard Variant

Reducer Size

Cable Screen Adaptor

Aluminium Conductor Contact Die Din Contact Ref Set 25(K)M12-2 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2

148

12 14 16 18 20 22

Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

Cable Voltage Class 7.2kV 12kV 15/24kV 36kV MT/SE1 MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE5 MT/SE5


MV Heatshrink Terminations Nexans Data Euromold 675LR Break Tee Interface Type D  

Up to 24kV– 1250A Nexans Separable tee shape connector (bolted 5/8" type) designed to connect polymeric insulated cable to equipment transformers, switchgear, motors...). Also connects cable to cable, when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 675LR separable connector meets the requirements of CENELEC HD 629.1.S1.

Part No. Max Voltage 12kV 24kV

675LR K675LR System Voltage K

Connector Type 675LR

Continuous Current Rating 1250A 1250A

Housing Size

Screen-Break Variant

Standard Variant

Conductor Size

Copper Conductor Contact Din Contact Ref Die Set 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32 400(K)M11-2 38 500(K)M11-2 42 630(K)M11-2 44

Basic Impulse Level 75kV 125kV

Industrial Power Thermal Frequency Short Copper Partial (50Hz Circuit 1 Cable Aluminium Discharge 1min) second Range Cable Range 9kV:1pC 35kV 75kA 50-630mm² 50-630mm² 18kV@1pC 55kV 75kA 50-630mm² 50-630mm²

Conductor Contact

Core Insulation Reducer Core Insulation Min Max Size Min Max F 16.3 20.8 G15 16.0 22.0 G 19.3 24.1 G19 20.0 26.5 H 21.6 26.7 G22 23.5 31.0 J 24.9 30.0 G27 28.5 37.5 K 27.7 33.3 G32 34.0 42.5 L 30.0 37.2 G37 39.0 48.5 M 34.8 41.4 G43 45.5 56.0 N 38.5 45.2 P 43.8 49.1

Reducer Size

50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

Overload Current Rating (8h24h) 1800A 1800A

Cable Screen Adaptor

Copper-Tape Screening Kit

Outdoor Version

Core Insulation Cable Screen Adapter Min Max 11TL EB/EF 12.6 16.1 11TL FA/FAB 14.6 18.7 11TL FB/FG 17.2 21.2 11TL GA/GAB 19.7 23.8 11TL GB/GH 22.2 26.4 11TL HA/HAB 24.9 29.9 11TL HB/HJ 27.8 33.2 11TL JA/JAB 31.0 35.4 11TL JB/KA 34.4 40.5 11TL KB/PA 40.0 45.3 Not required with Screen-Break Variant

Aluminium Conductor Contact Mechanical Contact Din Contact Ref Die Set 630A 1250A 50(K)M12-2 16 70(K)M12-2 18 95(K)M12-2 22 120(K)M12-2 22 150(K)M12-2 25 185(K)M12-2 28 240(K)M12-2 32 300(K)M12-2 34 400(K)M12-2 38 500(K)M12-2 44 630(K)M12-1 46 185.40012.5

400 630 12.5

120.30012.5

149

Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4

Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE5 MT/SE5


MV Heatshrink Terminations Nexans Data Euromold 750LR Break Tee Interface Type E      

Part No.

750LR

Separable Connectors

7

Max Voltage 36kV

Continuous Current Rating 800A

System Voltage

Connector Type 750LR

Housing Size G H J K L M N P Q

Core Insulation Min Max 19.3 24.1 21.6 26.7 24.9 30.0 27.7 33.3 34.8 41.4 34.8 41.4 38.5 45.2 43.8 49.1 48.3 53.9

Conductor Size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

Housing Size

Overload Current Rating (8h24h) 900A

36kV-800A Nexans Separable tee connector (bolted 5/8” type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable using the appropriate mating part. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The 750LR & 775LR separable connector meets the requirements of CENELEC HD 629.1.

Basic Impulse Level 170kV

Conductor Contact

Industrial Power Thermal Frequency Short Copper Partial (50Hz Circuit 1 Cable Aluminium Discharge 1min) second Range Cable Range 31kV@5pC 75kV 50kA 50-630mm² 50-630mm² Cable Screen Adaptor

Cable Screen Adapter 11TL EB/EF 11TL FA/FAB 11TL FB/FG 11TL GA/GAB 11TL GB/GH 11TL HA/HAB 11TL HB/HJ 11TL JA/JAB 11TL JB/KA 11TL KB/PA

150

Outdoor Version MWS

Core Insulation Min Max 12.6 16.1 14.6 18.7 17.2 21.2 19.7 23.8 22.2 26.4 24.9 29.9 27.8 33.2 31.0 35.4 34.4 40.5 40.0 45.3

Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

Tinned Alloy Conductor Contact Din Contact Ref Die Set 50(K)M14 14 70(K)M14 16 95(K)M14 18 120(K)M14 20 150(K)M14 22 185(K)M14 25 240(K)M14 28 300(K)M14 32 400(K)M14 38 500(K)M14 42 630(K)M14 44

Copper-Tape Screening Kit

7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4

Cable Voltage Class 12kV 15/24kV MT/SE1 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5

36kV MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE5 MT/SE5


MV Heatshrink Terminations Nexans Data Euromold 775LR Dead-Break Tee Interface Type E

 

Max Voltage

Continuous Current Rating

Overload Current Rating (8h24h)

36kV

1250A

1800A

Part No.

775LR

Connector Type 775LR

Reducer Size G H J K L M N P Q

Conductor Size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

Housing Size

Basic Impulse Level 170kV

31kV@5pC

Conductor Contact

75kV

Aluminium Conductor Contact Din Contact Ref Die Set 50(K)M12-2 16 70(K)M12-2 18 95(K)M12-2 22 120(K)M12-2 22 150(K)M12-2 25 185(K)M12-2 28 240(K)M12-2 32 300(K)M12-2 34 400(K)M12-2 38 500(K)M12-2 44 630(K)M12-1 46

Mechanical Contact 630A

1250A

151

Copper Cable Range

Aluminium Cable Range

75kA

50-630mm² 50-630mm²

Cable Screen Adaptor

Copper-Tape Screening Kit

Cable Screen Adapter 11TL EB/EF 11TL FA/FAB 11TL FB/FG 11TL GA/GAB 11TL GB/GH 11TL HA/HAB 11TL HB/HJ 11TL JA/JAB 11TL JB/KA 11TL KB/PA

Core Insulation Min Max 19.3 24.1 21.6 26.7 24.9 30.0 27.7 33.3 34.8 41.4 34.8 41.4 38.5 45.2 43.8 49.1 48.3 53.9

Copper Conductor Contact Din Contact Ref Die Set 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32 400(K)M11-2 38 500(K)M11-2 42 630(K)M11-2 44

Industrial Power Thermal Frequency Short Partial (50Hz Circuit 1 Discharge 1min) second

185.40012.5

400 630 12.5

Up to 36kV– 1250A Nexans Separable tee connector (bolted 5/8” type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable using the appropriate mating part. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The 750LR & 775LR separable connector meets the requirements of CENELEC HD 629.1.

120.30012.5

 

Core Insulation Min Max 12.6 16.1 14.6 18.7 17.2 21.2 19.7 23.8 22.2 26.4 24.9 29.9 27.8 33.2 31.0 35.4 34.4 40.5 40.0 45.3

Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4

Cable Voltage Class 12kV 15/24kV MT/SE1 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5

36kV MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE5 MT/SE5


152


CABLE MARKERS

Section 8 Earthing & Lightning Protection CONTENTS

PAGE

Copper Tapes

154-155

Clips & Clamps

156-157

Earth Rods

158

Earth Rod Clamps

159

Earthing Accessories

160-161

Earth Bars

162-163

Custom Earth Bars

164

Earthing Consumables

165

Earthing & Lightning Protection

8 153


Earthing & Lightning Protection Bare Tapes Bare Copper Tape 

Part Number TC010 TC020 TC030 TC035 TC040 TC042 TC044 TC043 TC045 TC055 TC060 TC065 TC067 TC066 TC071 TC068 TC070 TC075 TC078 TC080 TC090

High Conductivity tape to BS EN 13601 (formerly BS1432)

Conductor Size 12.5x3mm 20.x3mm 25x3mm 25x4mm 25x6mm 30x3mm 30x4mm 30x5mm 31x3mm 38x3mm 38x5mm 38x6mm 40x3mm 40x4mm 40x5mm 40x6mm 50x3mm 50x4mm 50x5mm 50x6mm 50x7mm

Coil Length 100m 100m 50m 50m 40m 50m 40m 40m 50m 50m 30m 25m 40m 30m 25m 25m 40m 30m 20m 20m 20m

Bare Aluminium Tape 

Earthing & Lightning Protection

Part Number TA030 TC040 TC080

Bare aluminium tape to BS EN 755-5

Conductor Size 25x3mm 25x6mm 50x6mm

8 154

Coil Length 100m 100m 50m


Earthing & Lightning Protection Covered Tapes Covered Copper Tape High   

conductivity copper tape to BS EN 13601. PVC colours to BS5252. Green to BS6746C LSF LSOH Available

Part Number TC110 TC140 TC245

Conductor Size 25x3mm 25x6mm 50x6mm

Coil Length 25m 25m 20m

*Please add suffix for colour required Bk

Bl

Br

Gr

GY

R

Wh

Y

Covered Aluminium Tape    

Aluminium tape manufactured to BS EN 755-5 PVC colours to BS5252. Green to BS6746C LSF LSOH Available

Part Number TA105

Conductor Size 25x3mm

Coil Length 50m

*Please add suffix for colour required Bk

Bl

Br

Gr

GY

R

Wh

Y

Earthing & Lightning Protection

8 155


Earthing & Lightning Protection Tape Clips Plastic Tape Clips   

Bare Copper Part Number CP005 CP010 CP015

Tape Size 20x3mm 20x3mm 50x6mm

High grade Polypropylene, UV stabilized against degradation by sunlight Non-brittle to prevent cold weather damage Available in six colours to match bare PVC covered cables

PVC Covered Tape Copper Part Number CP025 CP030 CP035 CP040 CP045 CP050

Colour Brown Grey Brown

Tape Size 25x3mm 25x3mm 25x3mm 25x3mm 25x3mm 25x3mm

Colour Brown Black Green Grey Stone White

Metallic DC Tape Clips DC tape clips  manufactured from high quality copper and aluminium alloys  excellent corrosion resistance and high pull off loads

Part Number CP210-H CP220-H CP240-H CP260-H CP110-H CP120-H CP265

Earthing & Lightning Protection

8

Part Number CP215 CP225 CP265 CP115 CP130

Clips for BARE tape Tape Size 25x3mm 25x6mm 38x6mm 50x6mm 25x3mm 25x6mm 50x6mm

Clips for PVC Covered Tape Tape Size 25x3mm 25x6mm 50x6mm 25x3mm 50x6mm

156

Conductor Material Copper Copper Copper Copper Aluminium Aluminium Aluminium

Conductor Material Copper Copper Copper Aluminium Aluminium


Earthing & Lightning Protection Tape Clamps Square Tape Clamp Provides an effective low resistance connection between overlapping tapes to allow cross, tee, through and right angle joints to be formed Part Number CT105-H CT110-H CT115-H CT005-H CT010H

Tape Size 25x3mm 25x6mm 50x6mm 25x3mm 25x6mm

Conductor Material Copper Copper Copper Aluminium Aluminium

Joiner/Test Clamp 

Simple install, joins cables in a straight run

Part Number CN105-H CN005

Conductor Material Copper Aluminium

Plate Type Test Clamp  

The clamped connection is easily made/remade to allow for periodic testing Enables cross, tee, through and right angle joints to be formed

Part Number CT405

Conductor Material Copper

Plate Type Test Clamp  

The clamped connection is easily made/remade to allow for periodic testing Enables cross, tee, through and right angle joints to be formed

Part Number CT305

Conductor Material Copper Earthing & Lightning Protection

8 157


Earthing & Lightning Protection Copper Rods Copper Bonded Earth Rods Copper bonded earth rods manufactured using molecular bonding of 99.9% pure electrolytic copper on to a low carbon steel core  High corrosive resistance  Very high tensile strength allowing rods to be driven by power hammers to great depths

Part Number RB105 RB110 RB115 RB125 RB205 RB210 RB215 RB225 RB235 RB305 RB310 RB315

Rod Diameter 1⁄2” 1⁄2” 1⁄2” 1⁄2” 5⁄8” 5⁄8” 5⁄8” 5⁄8” 5⁄8” 3/4” 3/4” 3/4”

Length 1200mm 1500mm 1800mm 2400mm 1200mm 1500mm 1800mm 2400mm 3000mm 1200mm 1500mm 1800mm

Part Number CG170 CG270 CG370

For Rod Diameter 1/2” 5/8” 3/4”

Coupling Coupling Coupling

Part Number ST100 ST200 ST300

For Rod Diameter 1/2” 5/8” 3/4”

Driving Stud Driving Stud Driving Stud

Solid Copper Earth Rods Furse solid copper earth rods offer greater resistance to corrosion. Ideally used in applications where soil conditions are very aggressive. Part Number RC010 RC011 RC012 RC015 RC016 RC017

Earthing & Lightning Protection

8

Part Number ST010 ST015 CG013 SP010 SP015

158

Rod Diameter 15mm 15mm 15mm 20mm 20mm 20mm For Rod Diameter 15mm 20mm 15&20mm 15mm 20mm

Length 1200mm 1500mm 3000mm 1200mm 1500mm 3000mm

Driving Stud Driving Stud Coupling dowel Steel Spike Steel Spike


Earthing & Lightning Protection Earth Rod Clamps Earth Rod To Cable Clamp Part Number CR505 CR108 CR110

Rod Diameter 9.5mm 12.5mm 16mm

Cable 6-35mm² 16-35mm² 16-70mm²

Earth Rod To Tape ‘A’ Clamp

Part Number CR105 CR108 CR110 CR115 CR130

Rod Diameter 16mm 16mm 16mm 16mm 20mm

Tape Width 25mm 31mm 38mm 50mm 25mm

Split Connector Clamp High strength copper alloy cable lug clamp designed to provide a high quality, low resistance connection between stranded conductor and earth rod. Part Number CR215 CR225 CR220 CR230

Rod Diameter 16mm 25mm 16mm 20mm

Rod Type Bonded Bonded Solid Solid

U Bolt Clamps Single Plate U Bolt Clamps for flat tape or stranded conductors Part Number CR305 CR310 CR315 CR325 CR330

Rod Diameter 16mm 20mm 25mm 38mm 50mm

Tape Width 16mm 20mm 25mm 38mm 50mm

Two Plate U Bolt Clamps for solid circular or stranded conductors Part Number CR700 CR705

Rod Diameter 16mm 16mm

Cable Range 16-95mm² 70-185mm²

159

Earthing & Lightning Protection

8


Earthing & Lightning Protection Test Links... Disconnectable Test Link Highly conductive disconnecting link 500x6mm copper bar mounted on two insulators and stainless steel channel. Order Reference: LK205

Bi-Metallic Tape Connector 

Manufactured from a friction welded joint between high conductivity coper and aluminium to provide the ideal means of interconnecting copper and aluminium conductors whilst avoiding bimetallic corrosion

Pipe Earthing Collars 

For Bonding to ducts ands in large diameter pipeworks to BS EN 50164-1 Class H, BS7430

Inspection Pit (concrete & Lightweight)   

Manufactured from high-performance, UV stable and chemically resistant polymer, with either polymer or concrete lid to suit the application. Designed for use in pedestrianised and light vehicular areas– 1200kg load Lid can be locked in place

Order Reference: PT205

Earthing & Lightning Protection

Concrete inspection pit suitable for most types of earthing and lightning protection inspections

Order References:

8 160

Concrete Inspection Kit: PT005 5 Hole Earth Bar: PT004


Earthing & Lightning Protection Braid & Copper bar Flexible Braid Bond   

Flexible copper braid terminated with pressed ferrule connector at each end. Suitable for bonding gates, doors, fences etc Braids available on other sizes, materials and terminations to special order

Part Number BN505 BN515

Dimensions 200x25x3.5 400x25x3.5

Flexible Circular Copper Braid Bond   

Flexible copper braid terminated with pressed terminal lug at each end. Suitable for bonding gates, doors, fences etc Braids available on other sizes, materials and terminations to special order

Part Number CBB-16-200-9 CBB-16-400-9

Dimensions 7x200 7x400

Insulator Insulator manufactured from grey GRP material with brass insert Part Number IN020 IN030 IN040 IN013 IN060 IN070

Amperage Rating 25x3mm 35x6mm 38x6mm 50x6mm 75x6mm 100x6mm

Hard Drawn Copper Bar Part Number BA205 BA210 BA225 BA230 BA235 BA240

Amperage Rating 25x3mm 25x6mm 38x6mm 50x6mm 50x10mm 75x6mm

Earthing & Lightning Protection

8 161


Earthing & Lightning Protection Earthbars Standard Earthbars     

Part Number

Number of Studs

Rated 600 & 1000 amps Manufactured from 50mm by 6mm thick copper bar M10 termination screws Corrosion proof plastic channel base as standard, and reduced weight benefit Swan-Neck accessory, to facilitate the main earth bar connection

Insulators

LK245

Earthing & Lightning Protection

8 162

Overall Length


Earthing & Lightning Protection Earthbars Earthbar With Single Disconnecting Link

Part Number LK243-6 LK243-8 LK243-10 LK243-12 LK243-14 LK243-16 LK243-18 LK243-20 LK243-22 LK243-24 LK243-26 LK243-28 LK243-30

Number of Studs 6 8 10 12 14 16 18 20 22 24 26 28 30

Overall Length 475mm 575mm 725mm 825mm 925mm 1025mm 1125mm 1275mm 1375mm 1475mm 1575mm 1725mm 1825mm

Earthbar With Twin Disconnectable Links

Part Number LK207-6 LK207-8 LK207-10 LK207-12 LK207-14 LK207-16 LK207-18 LK207-20 LK207-22 LK207-24 LK207-26 LK207-28 LK207-30

Number of Studs 6 8 10 12 14 16 18 20 22 24 26 28 30

Overall Length 550mm 650mm 800mm 900mm 1000mm 1100mm 1200mm 1350mm 1450mm 1550mm 1650mm 1800mm 1900mm

Earthing & Lightning Protection

8 163


Earthing & Lightning Protection Earth Bars Custom Earth Bars As part of our dedicated service, we offer a custom earth bar service.  We work with the leading manufacturers to provide bespoke quality earthbars to your exact specifications.  We recommend calling our sales team with your requirements, and providing them a rough sketch or drawing, so we ensure we meet your requirements with minimal fuss.

Earthing & Lightning Protection

8 164


Earthing & Lightning Protection Earthing Accessories DENSO Tape

Oxide Inhibitor

DENSO tape used for rapping joints in copper and aluminium tapes to protect against corrosion

For use when joining aluminium conductors  Deals electrical connections from oxygen and moisture, ensuring good conductivity

Order Reference: DZT1

Order Reference: CM005

Bentonite Clay

FurseCEM

Used as an earth-electrode backfill to reduce soil resistivity by retaining moisture.

Add FurseCEM to cement in replace of sand and aggregate to for a conductive concret.  Greatly increases electrode’s surface area, lowering it resistance to earth

CM015

Order Reference: CM025

Brass Set Screws & Accessories

Part Number BHS612 BHS616 BHS620 BHS625 BHS630 BHS640 BHS820 BHS825 BHS830 BHS840 BHS850 BHS1020 BHS1025 BHS1030 BHS1040 BHS1050 BHS1225 BHS1230 BHS1240 BHS1250

Number of Studs M6 x 12 M6 x 16 M6 x 20 M6 x 25 M6 x 30 M6 x 40 M8 x 20 M8 x 25 M8 x 30 M8 x 40 M8 x 50 M10 x 20 M10 x 25 M10 x 30 M10 x 40 M10 x 50 M12 x 25 M12 x 30 M12 x 40 M12 x 50

165

Earthing & Lightning Protection

8


CABLE MARKERS

Section 9 Cable Markers CONTENTS

PAGE

Closed PA/Z type markers

167

Open PC Snap on type markers

168

POK tie on Carrier Strip K type Markers

169

Cable Marker Kits

170

Selection Charts

171-172

Hellerman TIPTAG Printing System

173

Cable Marking

9 166


Cable Marker Partex PA closed markers PARTEX PA Markers      

Closed secure marker sleeve for unconnected wires and cables Unique profile with spring-action bellows covers a wider range of diameters, reducing marker stock requirements Interlocking for easy alignment Available in Black on White & Colour Coded numbers Other colour combinations available to order Standard Legends:  0-9, A-Z,, +, -, /, EARTH,, BLANK Special symbols available to order Specification  Permanent shape retention between –30 to +60C  Self-extinguishing  UV, Gamma, and Chemical resistant

PA Chevron Cut Wire Markers Part No. PA02 PACK PA02 REEL PA1 PACK PA1 REEL PA2 PACK PA2 REEL PA3 PACK

Size Range

Packaging (please specify)

dia: 1.3-3.0mm Ø: 0.5-0.75mm2

1000 piece multi pack (5x200 loose)

dia: 2.5-5.0mm Ø:0.75-4.00mm2

1000 piece multi pack (5x200 loose)

dia: 4.0-10mm Ø: 2.5-16mm2

500 piece multi pack (5x200 loose)

dia: 8.0-16mm Ø: 16-70mm2

1000 piece reel 1000 piece reel 250 piece reel 100 piece multi pack (5x200 loose)

Packaging

Packs PA02– 1000 (5x200 loose) PA1– 1000 (5x200 loose) PA2– 500 (5x100 loose) PA3- 100 (5x20 loose)

Reels PA02– 1000 piece reel PA1– 1000 piece reel

Reels PA2– 250 piece reel Cable Marking

9 167


Cable Markers Partex PC Open markers PARTEX PC Markers        

Open marker sleeve for post termination marking Securely positioned through inverted legs Fast, snap-on installation Interlocking for easy alignment Available in Black on White & Colour Coded numbers Other colour combinations available to order Standard Legends  0-9,A-Z, +, -, /, EARTH, BLANK Special symbols available to order

Specification  Permanent shape retention between –30 to +60C  Self-extinguishing  UV, Gamma, and Chemical resistant

PC Chevron Cut Wire Markers Part No.

Size Range

Packaging (please specify)

PC 10 PACK

dia: 2.4mm-3.0mm Ø: 0.5mm2

1000 piece multi pack (5x200 loose)

PC 20 PACK

dia: 3.0-4.0mm Ø:0.75, 1.0 & 1.5mm2

1000 piece multi pack (5x200 loose)

PC30 PACK

dia: 4.0-5.0mm Ø: 2.5 & 4.0mm2

500 piece multi pack (5x200 loose)

Applicators

Applicators Part No.

Size Range

For Use With

PUJ 3T

dia: 1.5mm-2.5mm Ø 0.5mm2

PA02

PUJ 4T

dia: 2.5-3.5mm Ø:0.75, 1.0 & 1.5mm2

PA02, PA1

PUJ 5T

dia: 4.0-5.0mm Ø: 2.5 & 4.0mm2

PA1

Cable Marking

9 168


Cable Marker Partex POK Carrier Strip Markers PARTEX POK Markers & Carrier Strips     

Closed or open application Marker can be fitted over cable or pipe (4.0-6.0mm2), or to a carrier strip Unique shape allows secure position Colour: Black on Yellow

Standard Legends:  0-9, A-Z,, +, -, /, EARTH,, BLANK Special symbols available to order

Also available HALOGEN FREE

Specification  Permanent shape retention between –30 to +60C  Self-extinguishing  UV, Gamma, and Chemical resistant Cable Markers Part No.

Packaging

POK10 POZ10 (Zero Halogen)

500 piece reel

Carrier Strip– POH Range Part no.

Description

Packaging

Material

POH7

7 digit carrier strip

100 pieces

Rigid PVC

POH12

12 digit carrier strip

100 pieces

Rigid PVC

POH18

18 digit carrier strip

100 pieces

Rigid PVC

POH30

30 digit carrier strip

100 pieces

Rigid PVC

PKH70POL

10 digit carrier strip

100 pieces

PKH110POL

20 digit carrier strip

100 pieces

Cable Ties for POH Carrier Strips Part no.

Size (mm)

Colour

CT100-2.5B

100x2.5

Black

CT100-2.5N

100x2.5

Natural

CT200-2.5B

100x2.5

Black

CT200-2.5N

100x2.5

Natural Cable Marking

9 169


Cable Markers Cable Marker Kits Cable Marker Kits    

3 types of marker kits available Large 50 compartment & Small 18 compartment Prefilled with quality Partex Markers Applicators included

Special requests/Bespoke kits  If you have any specific cable marking requirements, our dedicated sales team is here to help. 020 8891 1331

Closed Marker Sleeve Kits Part No.

Kit Size

Cable Size

Quantity

ELK-S PA02 B/W or C/C

Small

Ø: 0.5-0.75mm2

200 OF EACH

ELK-S PA1 B/W or C/C

Small

Ø:0.75-4.0mm2

200 OF EACH

ELK-S PA2 B/W or C/C

Small

Ø: 2.5-16mm2

100 OF EACH

ELK-S PA3 B/W or C/C

Small

Ø: 16-70mm2

20 OF EACH

ELK-L PA02 B/W or C/C

Large

Ø: 0.5-0.75mm2

200 OF EACH

ELK-L PA1 B/W or C/C

Large

Ø:0.75-4.0mm2

200 OF EACH

ELK-L PA2 B/W or C/C

Large

Ø: 2.5-16mm2

100 OF EACH

ELK-L PA3 B/W or C/C

Large

Ø: 16-70mm2

20 OF EACH

Part No.

Kit Size

Cable Size

Quantity

ECK-S PC10 B/W or C/C

Small

Ø: 0.5-0.75mm2

200 OF EACH

ECK-S PC20 B/W or C/C

Small

Ø:0.75-4.0mm2

200 OF EACH

ECK-S PC30 B/W or C/C

Small

Ø: 2.5-16mm2

100 OF EACH

ECK-S PC40 B/W or C/C

Small

Ø: 16-70mm2

20 OF EACH

ECK-L PC10 B/W or C/C

Large

Ø: 0.5-0.75mm2

200 OF EACH

ECK-L PC20 B/W or C/C

Large

Ø:0.75-4.0mm2

200 OF EACH

ECK-L PC30 B/W or C/C

Large

Ø: 2.5-16mm2

100 OF EACH

ECK-L PC40 B/W or C/C

Large

Ø: 16-70mm2

20 OF EACH

B/W = Black on White, C/C= Colour Coded

Carrier Strip Marker Sleeve Kits Cable Marking

Part No.

Quantity

ERK-S POK10

100 OF EACH & 100 OF POH7 & 100 OF POH18

ERK-L POK10

100 OF EACH& 100 OF POH7 & 100 OF POH12 & 100 OF POH18

9 170


Cable Markers Cable Marker Selection Chart PARTEX PC Markers

Cable Marking

9 171


Cable Markers Cable Marker Selection Chart PARTEX POK Markers

Cable Marking

9 172


Cable Markers Cable Marking Printing System TIPTAG Printing System TT4000 Printer for TIPTAG Printable Lables       

Thermal transfer printer 300 dpi, flat type 150mm/sec print speed 2 MB RAM (Memory) 1000mm Print length 105.6mm Print width ROHS compliant

TIPTAG  London Underground Specification RSE STD 013  Network Rail Approved PADS: 846/011671  Limited Fire Hazard, Low generation fo toxic gases & corrosive acid, LS0H  Operating Temperature: -40°C to +90°C Continuous, (+160°C for 200 hours)  Recommended Ribbon Type: TTDHOUT  Comes in WHITE & YELLOW (White PADS approved)

PADS approved tags Part No.

Colour

Height

Length

TIPTAG11X65WH

White

11mm

65mm

TIPTAG11X100WH

White

11mm

100mm

TIPTAG15X65WH

White

15mm

65mm

TIPTAG15X100WH

White

15mm

100mm

TIPTAG25X65WH

White

25mm

65mm

TIPTAGE25X100WH

White

25mm

100mm

TIPTAG40X65WH

White

40mm

65mm

TIPTAG40X100WH

White

40mm

100mm

Cable Marking

9 173


CABLE COMPONENTS

174


CABLE COMPONENTS

Section 10 Cable Data Guides

CONTENTS

PAGE

Single Core LV Cables

176

Single Core Cables AWA & PILC

177

Multi Core SWA Cables

178-179

Multi Core PILC Cables

180

Fire Performance Cables

181-183

Instrumental & Control Cables

184

Single Core MV Unarmoured Cables

185

Single Core MV Armoured Cables

186

Three Core MV Armoured Cables

187

MV PILC Cables

188

175

Cable Data Guide

10


Cable Data Guides

7

Cable Data Guides Single Core LV Cables Single Core cu PVC or LSF Conduit Wire 6491 (X)(B) 450/750v Conductor size mm² 16 25 35 50 70 95 120 150 185 240 300 400 500 630

Approx. Overall Dia. mm 7.8 9.7 10.9 12.8 14.6 17.1 18.8 20.9 23.3 26.6 29.6 33.2 36.9 41.1

Maximum Bending Radius mm 25 30 45 55 60 70 80 85 95 160 180 210 230 250

Approx. Cable Weight kg 180 280 380 490 710 980 1210 1510 1900 2490 3050 3900 4880 6210

A2 Gland 20SS 20S 20S 25 25 25 25 32 32 40 40 50S 50S 50

Single Core cu XLPE Unarmoured LSF 600/1000v Conductor size mm² 50 70 95 120 150 185 240 300 400 500 630 800 1000

Approx. Overall Diame- Maximum Bending Rater dius mm mm 13.1 60 15.1 70 16.7 70 18.3 80 20.2 90 22.4 90 25.3 160 28.1 170 31.2 190 34.6 210 38.9 240 43.6 270 50.8 310

Approx. Cable Weight kg 540 750 1000 1250 1530 1900 2450 300 3880 4930 6250 8250 10400

A2 Gland 25 25 25 25 32 32 40 40 50S 50S 50 63S 63

Single Core cu EPR CSP 6381TQ 450/700v Conductor size mm² 25 35 50 70 95 120 150 185 240 300 400 500 630

Approx. Overall Dia. mm 12.5-16.5 14.0-18.5 16.5-21.0 18.5-23.5 21.0-26.0 23.5-28.5 26.0-31.5 27.5-34.5 30.5-38.0 33.5-41.5 37.5-46.5 41.5-51.5 45.5-56.5

Maximum Bending Radius mm 70 75 85 95 110 115 130 140 160 170 190 210 230

176

Approx. Cable Weight kg 400 520 730 980 1270 1570 1960 2380 3100 3790 4880 6070 7460

A2 Gland 25 25 25/32 32 32 32/40 40 40/50S 50S 50S/50 50/63S 50/63S 63S/63


Cable Data Guides Single Core LV Cables Single Core cu XLPE AWA LSF 600/1000v Conductor Size mm² 70 95 120 150 185 240 300 400 500 630 800 1000

Nom. Outside Dia. mm 20.0 21.6 23.2 25.8 28.0 30.5 33.5 37.4 40.7 44.9 54.8 58.4

Armour Wire Dia. mm 1.3 1.3 12.5 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.5 2.5

Under Armour Dia. mm 14.7 16.3 17.9 19.8 22.0 24.5 27.3 30.2 33.3 37.3 45.8 49.2

Min. Bending Radius mm 120 130 140 160 170 190 210 230 250 280 340 360

CW Cable Weight GLAND kg 950 20 1225 25 1500 25 1950 32 2350 32 3000 32 3675 40 4700 50S 5925 50S 7450 50 9400 63S 11400 63

Single Core cu PILC PVC 600/1000v Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630 800 1000

Nom. Outside Dia. mm 17.0 18.8 20.9 22.7 24.4 26.5 29.5 32.4 35.7 39.7 44.1 48.8 53.7

Lead Alloy Sheath Thickness mm 1.2 1.2 1.2 1.3 1.3 1.4 1.4 1.5 1.6 1.7 1.8 1.9 2.0

Under Armour Dia. mm 13.9 15.7 17.8 19.6 21.4 23.4 26.4 29.3 32.6 36.4 40.6 45.0 49.8

Min. Bending Radius mm 255 285 315 340 365 400 445 490 535 595 665 735 810

Cable Weight kg 1120 1420 1770 2150 2510 3030 3760 4590 5680 7010 8750 10860 13330

Single Core cu XLPE AWA LSF 1900/3300v Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630 800 1000

Nom. Outside Dia. mm 20.1 21.9 23.5 25.6 27.1 28.9 31.2 33.9 37.4 40.7 44.9 51.2 58.3

Armour Wire Dia. mm 1.25 1.25 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2.5 2.5

Under Armour Dia. mm 14.8 16.6 18.2 19.6 21.1 22.8 25.1 27.7 30.2 33.3 37.3 42.2 49.2

177

Min. Bending Radius mm 130 140 150 160 170 180 190 210 230 250 280 310 350

Cable Weight kg 820 1050 1320 1675 2050 2350 2925 3550 4275 5625 7025 10500 12550

CW CIEL AL GLAND 25 25 25 32 32 32 32 40 50S 50S 50 63S 63


Cable Data Guides

7

Cable Data Guides Multi Core XLPE SWA LSF Cables Multi Core cu XLPE SWA LSF 600/1000v Approx Overall ameter mm 14.9 16.5 18.9 20.4 23.2 27.3 30 32.9 37.9 44.1

Minimum Bending Radius mm 90 100 115 125 140 165 180 200 230 270

Cable Weight (kg/km) 400 490 715 900 1200 1650 2200 2700 3600 4700

Gland Kit CW 20S 20 20 25 25 32 32 40 40 50S

0.9 1.25 1.25 1.6 1.6 1.6

95 120 140 170 180 210

500 820 1080 1550 1850 2900

20 25 25 32 32 40

17.6 22.8 27 31.3 34.3 40.1

0.9 1.25 1.6 1.6 1.6 2.0

110 140 170 190 210 250

730 1020 1530 1960 2440 3550

20 25 32 32 40 50S

20.1 26.1 29.7 34.8 39.6 44.7

1.25 1.6 1.6 1.6 2.0 2.0

130 160 180 210 240 270

840 1390 1850 2420 3320 4850

25 32 32 40 40 50S

Conductor Size mm2 1.5 2.5 4 6 10 16 25 35 50 70

Cores

1.5 1.5 1.5 1.5 1.5 1.5

7core 12core 19core 27core 37core 48core

15.8 20 22.6 27.3 29.9 33.5

2.5 2.5 2.5 2.5 2.5 2.5

7core 12core 19core 27core 37core 48core

4.0 4.0 4.0 4.0 4.0 4.0

7core 12core 19core 27core 37core 48core

5core 5core 5core 5core 5core 5core 5core 5core 5core 5core

Di- Armour Wire ameter mm 0.9 0.9 1.25 1.25 1.25 1.6 1.6 1.6 2.0 2.0

Di-

Three Core cu XLPE SWA LSF 1900/3300v Conductor Size mm2 25 35 50 70 95 120 150 185 240 300 400

Approx Overall Diameter mm 31.3 33.9 35.1 38.4 41.5 45.7 48.3 51.6 56.1 60.4 65.3

Armour Wire Diameter mm 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5

178

Minimum Bending Radius mm 190 210 290 320 340 380 400 430 460 500 540

Cable Weight (kg/km) 1125 1650 2250 2750 3600 4500 5800 6500 7500 9375 10700

Gland Kit CWCIEL 32 40 40 40 50S 50S 50 50 63S 63 75S


Cable Glands

Cable Data Guides 2, 3 & 4 Core XLPE SWA LSF 2, 3 & 4 Core cu XLPE SWA LSF 600/1000v Conductor Size

Cores

Approx Overall Diameter

Armour Wire Diameter

Minimum Bending Radius

Cable Weight

Gland Kit CWCIEL

mm2 l1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400

2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core

mm 12.8 14.1 15.1 16.3 18.4 21.2 20.9 23 25.3 28.5 32.3 34.8 37.9 42.5 46.5 50.3 54.7

mm 0.9 0.9 0.9 0.9 0.9 1.25 1.25 1.6 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5

mm 80 85 95 100 110 130 170 190 210 230 260 280 310 340 380 410 440

(kg/km) 320 365 440 470 810 1025 1000 1400 1750 2300 3100 3700 4400 5700 7100 8500 10700

20SS 20S 20S 20 20 25 25 25 32 32 32 40 40 50S 50 50 63S

1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400

3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core

13.3 14.6 15.8 17 19.9 22.4 25.6 28 30 33.6 37.7 41 45.7 49.8 54.8 59.4 65.4

0.9 0.9 0.9 0.9 1.25 1.25 1.6 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5

80 90 95 110 120 140 160 170 240 270 310 340 370 400 440 480 530

340 410 500 600 915 1200 1300 1400 1750 2300 3100 3700 4400 5700 7100 8500 10700

20S 20S 20 20 20 25 32 32 32 40 40 50S 50S 50 63S 63 75S

1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400

4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core

14 15.5 16.9 19.1 21.4 24.1 27.6 30.2 32.2 37.6 41.3 46.4 50.6 55.3 61.1 66.7 75.3

0.9 0.9 0.9 1.25 1.25 1.25 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 3.15

85 95 110 120 130 150 170 190 260 310 340 380 410 450 489 540 610

400 470 580 810 1085 1450 2060 2550 2875 4250 5475 7175 8475 10350 13000 15750 20400

20S 20S 20 20 25 25 32 32 40 40 50S 50 50 63S 63 75S 75

179

7


Cable Data Guides

7

Cable Data Guides 2, 3 & 4 Core PILC SWA PVC Cables 2, 3 & 4 Core cu PILC 600/1000v

2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core

Approx Overall Diameter mm 25.5 27.5 30.6 33.4 36.5 39.2 43.6 46.6 51.6 55.4 60.4

Over Lead Diameter mm 15.9 17.7 19.6 22.4 25.3 27.8 31 33.8 38.4 42 46.6

Armour Wire Diameter mm 1.25 1.6 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5

Cable Weight (kg/km) 2160 2520 3000 3940 4840 5720 7110 8300 10280 12100 14690

25 35 50 70 90 120 150 185 240 300 400

3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core

27.6 29.9 32.4 36.4 40 43.2 48.4 52 57.4 62.1 67.9

17.8 20.1 22.4 25.4 28.8 31.8 35.6 39 44.2 48.5 53.9

1.6 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5

2650 3200 3850 5000 6210 7350 9280 10910 13500 16030 19570

25 35 50 70 90 120 150 185 240 300 400

4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core

30.2 32.9 36.6 40.6 44.9 49.5 54.3 58.5 65.2 70.5 78.8

23.4 25.9 28.6 32.4 36.5 39.9 44.3 48.3 54.6 59.7 66.1

1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 2.5

3170 3770 4840 6140 7650 9530 11490 13560 17050 20280 25660

Conductor Size mm2 25 35 50 70 90 120 150 185 240 300 400

Cores

Three Core cu PILC SWA PVC 1900/3300v BS6480 Conductor Size mm2 25 35 50 70 90 120 150 185 240 300 400

Cores 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core

Approx Overall Diameter mm 30.1 32.4 35.7 39.2 42.8 46.9 49.9 53.5 58.5 63.2 70.3

Over Lead Diameter mm 20.3 22.4 24.7 28 31.4 34.3 37.1 40.5 45.1 49.6 55

180

Armour Wire Diameter mm 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5

Cable Weight (kg/km) 2570 2900 3580 4260 5020 6120 6890 7860 9290 10850 13690


Cable Glands

Cable Data Guides Prysmian FP400 Prysmian FP400 cu LSOH SWA 600/1000v BS6724/7622

2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core

Approx Overall Diameter mm 13.6 15.1 16.1 17.3 20 22.1 22 24.8 28 30.7 35.3 36.6 39.3 44.2 48 51.8 55.9

Armour Wire Diameter mm 0.9 0.9 0.9 0.9 1.25 1.25 1.25 1.6 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5

1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400

3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core

14.2 15.7 16.9 18.1 21 23.5 27.4 29.2 33 37 40.6 43.8 48 52 27.1 63 69.5

0.9 0.9 0.9 0.9 1.25 1.25 1.6 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5

120 130 140 150 170 190 220 240 270 300 330 360 390 420 460 510 560

380 430 530 730 940 1370 1800 2100 2600 3400 4500 5500 6900 8200 10200 12200 15000

20s 20s 20 20 25 25 32 32 40 40 50s 50s 50 63 63 63 75

1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400

4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core

15.1 16.8 18.1 20.3 22.6 26 29.1 32.2 35 40.2 44 48.4 52.5 57.1 62.7 69.6 78

0.9 0.9 0.9 1.25 1.25 1.25 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 2.5

130 140 150 170 190 210 240 260 280 330 360 390 420 460 510 560 630

420 500 700 850 1090 1560 2100 2500 3200 4500 5600 7200 8500 10300 12800 15600 20400

20s 20 20 25 25 25 32 32 40 50s 50s 50 50 63 63 75 75

Conductor Size mm2 1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400

Cores

181

Minimum Bending Radius Cable Weight mm (kg/km) 110 340 130 390 130 460 140 640 160 820 180 1025 180 1200 200 1600 230 2000 250 2400 290 3300 300 3800 320 4400 360 5700 390 7200 420 8300 450 10500

Gland Kit CW 20s 20s 20s 20 25 25 25 32 32 32 40 40 40 50s 50 50 63

7


Cable Data Guides

7

Cable Data Guides Draka FIRETUFpowerplus Draka FIRETUFpowerplus cu MICA XLPE SWA LSOH 600/1000v

2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core

Approx Overall Diameter mm 22.7 24.7 27.6 30.4 28.5 31.7 35.4 38 41 45.8 49.9 53.8 59.1

Armour Wire Diameter mm 1.25 1.25 1.25 1.6 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5

Minimum Bending Radius mm 182 198 221 244 228 254 284 304 328 367 400 431 473

Cable Weight (kg/km) 1060 1290 1640 2130 2030 2580 3440 4050 4740 6050 7390 8760 10720

Gland Kit CW 25 25 32 32 32 32 40 40 50S 50S 50 63S 63

10 16 25 35 50 70 90 120 150 185 240 300 400

3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core

23.6 25.8 29.6 31.9 31.6 35.2 39.2 42.3 46.9 51.1 56 60.5 66.8

1.25 1.25 1.6 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5

189 207 237 255 253 282 314 339 375 409 448 484 535

1180 1460 2070 2480 2630 3400 4550 5410 6800 8140 10040 12020 14820

25 32 32 32 40 40 50S 50S 50 50 63S 63 75S

10 16 25 35 50 70 90 120 150 185 240 300 400

4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core

25.2 27.6 31.8 34.4 35.3 40.5 44.2 48.8 53 57.9 63.3 68.4 77.4

1.25 1.25 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 3.15

202 221 255 275 283 324 354 391 424 463 506 547 619

1350 1690 2410 1920 3280 4570 5720 7270 8580 10300 12800 15410 19910

25 32 32 40 40 50S 50S 50 63S 63S 63 75S 75

Conductor Size mm2 10 16 25 35 50 70 90 120 150 185 240 300 400

Cores

182


Cable Glands

Cable Data Guides Prysmian FP600S Prysmian FP600S cu LSOH SWA 600/1000v

2core 2core 2core 2core 2core 2core

Approx Overall Diameter mm 21 23 26 30 31 33

Armour Wire Diameter mm 0.9 1.25 1.25 1.6 1.6 1.6

Minimum Bending Radius mm 252 276 312 360 372 396

Cable Weight (kg/km) 740 1000 1300 1800 2200 2600

Gland Kit CW 25 25 32 32 32 32

10 16 25 35 50 70

3core 3core 3core 3core 3core 3core

23 25 30 32 35 39

1.25 1.25 1.6 1.6 1.6 1.6

276 300 360 384 420 468

1050 1400 2000 2300 2800 3600

25 32 32 40 40 40

10 16 25 35 50 70 95 120 150 185 240 300 400

4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core

24 27 32 35 36 41 45 50 54 60 65 71 80

1.25 1.25 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 3.15

288 324 384 420 432 492 540 600 648 720 780 852 960

1200 1600 2400 2800 3200 4500 5700 7200 8500 10400 13000 15600 20000

25 32 32 40 40 50S 50S 50 63S 63 75S 75S 90

Conductor Size mm2 10 16 25 35 50 70

Cores

183

7


Cable Data Guides

7

Cable Data Guides Instrumental & Control Cable Paired Conductors cu PVC SWA Part 2 Type 2 Individually Screened 1 Pair Conductor Outside DiSize ameter

2 Pair (Quad)

Under Armour

5 pair

10 Pair

20 Pair

30 Pair

Outside Diameter

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

15.8 16.6 19.4

11 11.8 13.7

19.9 21 24.4

14.2 15.3 17.8

26.9 28.5 32.5

20.1 21.7 25.5

33.3 36.8 41.6

26.3 28.8 33.4

39.5 42.9 49.8

31.3 34.5 40

50 Pair Outside Under Diameter Armour

mm2

0.5 0.75 1.5

50.5 54 61.6

40.7 44 51.2

Collectively Screened 1 Pair Conductor Outside DiSize ameter

2 Pair (Quad)

5 pair

10 Pair

20 Pair

30 Pair

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

7 7.3 8.3

12.3 12.9 14.3

7.9 19.8 22.1

17.9 19.8 22.1

13.1 14.3 16.4

22.9 25.3 28.4

17.2 18.7 21.6

29.1 31.3 35.7

22.3 24.5 28.5

33.9 37.5 42.5

26.9 29.5 34.3

50 Pair Outside Under Diameter Armour

mm2

0.5 0.75 1.5

11.4 11.7 12.9

42.1 34.5 40

33.9 37.4 43.6

Individually & Collectively Screened 1 Pair Conductor Outside DiSize ameter

2 Pair (Quad)

Under Armour

5 pair

10 Pair

20 Pair

30 Pair

Outside Diameter

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

Outside Diameter

Under Armour

16.8 17.6 20.4

12 12.8 14.7

20.9 22 25.4

15.2 16.3 18.8

27.9 29.5 33.5

21.1 22.7 26.5

34.3 37.8 42.6

27.3 29.8 34.4

40.5 43.9 50.8

32.3 35.5 41

50 Pair Outside Under Diameter Armour

mm2

0.5 0.75 1.5

51.5 55 62.6

41.7 45 52.5

SY Controlflex cu PVC GSWB PVC 2 Core Conductor Outside Size Diameter

0.75 1 1.5 2.5

8.6 8.9 9.5 11.1

Under Armour

Outside Diameter

Under Armour

5.6 5.9 6.5 8.1

8.9 9.3 10 11.8

5.9 6.3 6.9 8.8

10 Core Conductor Outside Size Diameter

0.75 1 1.5 2.5

13.2 13.7 15.6 19.9

0.75 1 1.5 2.5

18.8 19.7 21.6 28

12 Core

Under Armour

Outside Diameter

Under Armour

10 10.6 12.2 16

13.5 14.1 16 20.4

10.3 10.9 12.6 16.6

24/25/26 Core Conductor Outside Size Diameter

3 Core

30 Core

Under Armour

Outside Diameter

Under Armour

15 15.8 17.6 23.4

19.7 20.6 23.6 30

15.9 16.8 19.3 25.1

4 Core

5 Core

Outside Under Outside Diameter Armour Diameter

9.5 9.9 10.6 12.7

6.5 6.9 7.6 9.7

10.1 10.5 11.3 13.7

14 Core

10.9 11.9 13.2 17.4

15.3 13 17.4 22.9

32 Core

Under Armour

11.9 12.5 14 19

34/36 Core

Outside Under Outside Diameter Armour Diameter

20.3 21.3 24.3 31

7.1 7.5 8.3 10.7

16 Core

Outside Under Outside Diameter Armour Diameter

14.1 15.3 16.7 21.4

Under Armour

16.5 17.4 20 26

21 22.6 25.2 32

184

Under Armour

17.1 18.7 20.9 27

6 Core

7 Core

8 Core

Outside Under Outside Under Outside Under Diameter Armour Diameter Armour Diameter Armour

10.7 11.2 12.2 14.7

7.7 8.2 9.2 11.7

18 Core

11.4 12.1 13 15.7

8.4 9.1 10 12.7

20 Core

12.5 13 14.1 18.7

9.3 9.8 10.9 14.9

21 Core

Outside Under Outside Under Outside Under Diameter Armour Diameter Armour Diameter Armour

15.9 16.6 18.9 24.3

12.5 13.2 15.1 20

40/42 Core

16.7 17.4 19.8 25.6

13.2 14 16 21.3

50 Core

17.3 18.7 20.6 26.9

13.9 15.1 16.8 22.3

61 Core

Outside Under Outside Under Outside Under Diameter Armour Diameter Armour Diameter Armour

23 24.4 27.1 34.3

19 20.1 22.5 29.2

24.9 26.5 29.6 37.4

20.6 21.9 24.6 31.9

26.5 27.8 31.2 39.3

21.9 23.2 26.1 33.8


Cable Glands

Cable Data Guides Single Core XLPE Unarmoured MV Cables Single Core cu XLPE cuWS Unarmoured PVC 11kV Conductor Size mm² 25 35 50 70 95 120 150 185 240 300 400 500 630

Approx Overall Diameter 21.4 22.6 23.7 25.7 27.4 29.2 30.5 32.5 34.9 37.2 40.1 43.2 46.9

Primary Insulation Minimum Diameter Bending Radius mm mm 14.9 350 15.9 350 17 400 18.8 400 20.5 450 22 450 23.3 500 25.1 500 27.3 550 29.6 600 32.3 650 35.2 650 38.6 700

Copper Wire Screened Area 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 25mm² 25mm² 35mm² 35mm² 35mm²

Cable Weight kg/km 800 900 1000 1300 1500 1800 2100 2500 3100 3700 4700 5700 7000

Gland Kit A2 32 32 32 40 40 40 40 50S 50S 50 50 63S 63S

Single Core cu XLPE cuWS Unarmoured PVC 22kV Conductor Size

Approx Overall Diameter

mm² 35 50 70 95 120 150 185 240 300 400 500 630

27.4 28.8 30.6 32.5 34 35.5 37.3 39.7 42.2 45.2 48.3 51.9

Copper Wire Screened Area 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 25mm² 25mm² 35mm² 35mm² 35mm²

Primary Insulation Minimum Diameter Bending Radius mm 20.5 21.6 23.4 25.1 26.6 27.9 29.7 31.9 34.2 36.9 39.8 43.2

mm 500 550 600 600 650 650 700 750 800 850 900 950

Cable Weight

Gland Kit

kg/km 1100 1200 1500 1800 2000 2400 2700 3400 4100 5000 6100 7400

A2 40 40 40 50S 50S 50S 50 50 50 63S 63S 63

Single Core cu XLPE cuWS Unarmoured PVC 33kV

Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630

Approx Overall Diameter 34.5 36.5 38.4 39.9 41.2 43.2 45.7 48.2 51.1 54 57.8

Copper Wire Screened Area 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 25mm² 25mm² 35mm² 35mm² 35mm²

Primary Insulation Minimum Diameter Bending Radius mm mm 27.1 750 28.9 800 30.6 850 32.1 850 33.4 900 35.2 950 37.4 1000 39.7 1050 42.4 1100 45.3 1150 48.7 1250

185

Cable Weight kg/km 1500 1800 2100 2400 2700 3100 3800 4500 5500 6600 8000

Gland Kit A2 50S 50S 50 50 50 63S 63S 63S 63 63 75S

7


Cable Data Guides

7

Cable Data Guides Single Core XLPE Armoured MV Cables Single Core cu XLPE cuTS AWA PVC 11kV

Conductor Size mm² 25 35 50 70 95 120 150 185 240 300 400 500 630

Approx Overall Diameter 25.6 26.6 27.7 29.7 31.4 33.1 35.4 37..2 39.8 42.3 45.2 49.5 53.3

Armour Wire Diameter mm 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2 2 2.5 2.5

Primary Insulation Diameter mm 14.9 15.9 17 18.8 20.5 22 23.3 25.1 27.3 29.6 32.3 35.2 38.6

Minimum Bending Radius mm 400 400 450 450 500 500 550 600 600 650 700 750 800

Cable Weight kg/km 1000 1100 1300 1600 1900 2200 2600 3000 3600 4300 5200 6500 7900

Gland Kit CWCIEL AL 32 32 32 32 32 40 40 40 50S 50S 50 50 63S

Single Core cu XLPE cuTS AWA PVC 22kV

Conductor Size mm² 35 50 70 95 120 150 185 240 300 400 500 630

Approx Overall Diameter 31.4 32.7 35.3 37.2 38.7 40.4 42.2 44.6 48.3 51.2 54.5 58.3

Armour Wire Dia mm 1.6 1.6 2 2 2 2 2 2 2.5 2.5 2.5 2.5

Primary Insulation Diameter mm 20.5 21.6 23.4 25.1 26.6 27.9 29.7 31.9 34.2 36.9 39.8 43.2

Minimum Bending Radius mm 600 600 650 700 700 750 800 850 900 950 1000 1050

Cable Weight kg/km 1400 1600 1900 2300 2600 2900 3400 4000 4900 5800 7000 8400

Gland Kit CWCIEL AL 32 40 40 40 40 50S 50S 50 50 50 63S 63

Single Core cu XLPE cuTS AWA PVC 33kV

Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630

Approx Overall Diameter 39.4 41.4 43.3 44.8 47.5 49.5 51.7 54.4 57.3 60.6 64.2

Armour Wire Dia mm 2 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5 2.5

Primary Insulation Minimum Diameter Bending Radius Cable Weight mm mm kg/km 27.1 850 2100 28.9 900 2400 30.6 950 2700 32.1 950 3100 33.4 1000 3600 35.2 1050 4000 37.4 1100 4700 39.7 1150 5500 42.4 1250 6400 45.3 1300 7600 48.7 1350 9100

186

Gland Kit CWCIEL AL 40 50S 50S 50S 50 50 50 63S 63S 63 63


Cable Glands

Cable Data Guides Three Core XLPE Armoured MV Cables Three Core cu XLPE cuTS SWA PVC 11kV

Conductor Size mm² 25 35 50 70 95 120 150 185 240 300 400

Approx Overall Diameter 47.9 50.3 53.1 57.1 61.2 65 68 72.3 79 84.5 90.9

Armour Wire Dia mm 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.15 3.15 3.15

Primary Insulation Diameter mm 14.9 15.9 17 18.8 20.5 22 23.3 25.1 27.3 29.6 32.3

Minimum Bending Radius mm 600 650 650 700 750 800 850 900 950 1050 1100

Cable Weight kg/km 4300 4700 5500 6400 7500 8600 9600 11200 142 16500 19700

Gland Kit CWCIEL 50 50 63S 63S 63 63 75S 75 90 90 100

Three Core cu XLPE cuTS SWA PVC 22kV Conductor Size mm² 35 50 70 95 120 150 185 240 300 400

Approx Overall Diameter 61.2 63.8 68.1 72.3 77.1 80.3 84.7 89.9 95.2 101.9

Armour Wire Primary Insulation Dia Diameter mm mm 2.5 20.5 2.5 21.6 2.5 23.4 2.5 25.1 3.15 26.6 3.15 27.9 3.15 29.7 3.15 31.9 3.15 34.2 3.15 36.9

Minimum Bending Radius mm 950 1000 1050 1100 1200 1250 1300 1350 1450 1550

Cable Weight kg/km 6100 6800 7800 9100 11000 12100 13800 16100 18400 21700

Gland Kit CWCIEL 63 63 75S 75 90 90 90 100 100 115

Three Core cu XLPE cuTS SWA PVC 33kV

Conductor Size mm² 35 50 70 95 120 150 185 240 300 400

Approx Overall Diameter 74.3 78.5 82.6 86.7 90.3 93.3 97.6 102.9 108.5 114.9

Armour Wire Primary Insulation Dia Diameter mm mm 2.5 26 3.15 27.1 3.15 28.9 3.15 30.6 3.15 32.1 3.15 33.4 3.15 35.2 3.15 37.4 3.15 39.7 3.15 42.4

187

Minimum Bending Radius mm 1350 1450 1500 1600 1650 1700 1800 1900 2000 2100

Cable Weight kg/km 8500 9700 10700 12000 13300 14400 16100 18400 21000 24200

Gland Kit CWCIEL 75 90 90 90 100 100 100 115 115 130

7


Cable Data Guides

7

Cable Data Guides PILC 11kV Single Core PILC PVC 11kV

Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630 800 1000

Approx Overall Diameter 21.1 23.1 25 26.8 28.3 30.4 33 35.7 39 43.3 47.7 52.4 57.6

Lead Alloy Sheath Thickness 1.2 1.3 1.3 1.4 1.4 1.5 1.5 1.6 1.7 1.7 1.8 1.9 2.1

Over Lead Dia mm 18 20 21.9 23.7 25.2 27.3 30 32.6 35.8 39.8 44 48.4 53.4

Minimum Bending Radius mm 350 350 400 450 450 500 500 550 600 650 750 800 900

Cable Weight kg/km 1500 1900 2200 2600 3000 3600 4300 5100 6300 7500 9300 11500 14200

Three Core cu PILC (Belted) SWA PVC 11kV Conductor Size mm² 25 35 50 70 95 120 150 185 240 300 400

Approx Overall Diameter 43.4 42.3 45.6 48.9 52.3 55 57.8 61.2 66 71.6 77

Armour Wire Dia mm 2 2 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.15 3.15

Over Lead Dia mm 32.4 31.3 33.6 36.9 40.3 43 45.8 49.2 54 58.3 63.7

Minimum Bending Radius mm 550 550 550 600 650 700 700 750 800 900 950

Cable Weight kg/km 5100 5300 6500 7600 9000 10100 11500 13200 16000 19400 23100

Three Core al PICAS (Screened) 11kV Conductor Size mm² 95 185 300

Approx Overall Diameter 49 60.7 72.5

Aluminium Sheath Thickness mm 2 2 2.5

188

Minimum Bending Radius mm 600 750 900

Cable Weight kg/km 3400 5200 7500


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