Cable Components Specialists
Power Cable Accessories
0208 891 1331
We support & stock.......
2
Power Cable Accessories
As the flagship branch of the UK’s largest electrical distributer, we look to lead the way across our various market sectors. Edmundson’s Twickenham, are renowned for our superb standard of customer care, paralleled with the high level of service we offer. Our continued success, vast experience, and expertise within the industry enables us to grow our business and to specialise in Cable Components.
The Cable Components Catalogue provides the customer with a complete offer for all of your power cable accessory needs. We take pride in our expert internal sales team, whose sole purpose is to support our valued customers. They have over 200 years of combined industry experience, paired with our investment in training and development. This is why we believe, whatever your requirements, Edmundson Twickenham have the answer.
The one stop shop... Edmundson Twickenham holds vast amounts of stock, which means same day delivery to our customers. We only deal with MAJOR BRANDS, who provide QUALITY products. We are mayor stockists of PRYSMIAN, DRAKA & NEXANS cable, with our annual turnover hitting £15million We aim to provide a one stop shop for all of your electrical goods, saving you time and money. If you have a query, don’t hesitate to call us!
0208 891 1331 3
Find us at...
Twickenham Industrial Estate Rugby Road Twickenham Middlesex TW1 1DQ Tel: 0208 891 1331 Fax: 0208 892 3731 Email: twickenham.016@eel.co.uk www.edmundson-electrical.co.uk
4
CABLE COMPONENTS Product Index Section 1
7
Cable Glands, Adaptors & Reducers Section 2 Cable Cleats & Ties
47
Cable Terminals & Mechanical Connectors
77
Tooling, Tool Hire & Cable Handling Equipment, TOOL HIRE
95
Low Voltage Jointing
109
Section 3
Section 4
Section 5
Section 6 Medium Voltage Joints and Terminations
125
Separable Connector Systems
141
Earthing & Lightning Protection
153
Cable Identification & Marking
166
Cable Data Guides
175
Section 7
Section 8
Section 9
Section 10
5
6
Cable Glands
1
CABLE COMPONENTS
Section 1 Cable Glands CONTENTS
PAGE
Stuffing Glands
8
ATEX Stuffing Glands
9
A2 Stuffing Glands
13
Economy BW & CW Glands
14-15
CW Aluminium Glands
16
E1W Weatherproof Glands
17-18
Taurus Earthing Nut Gland Kits
19
Prysmian BW & CW
20-21
CX Braided or Taped Armour Glands
22
CW CIEC Integral Earthing Lug Glands
23
Eex d & Eex e Flameproof, Explosion proof, Hazardous Area Glands
24-30
Hawke Glands
31-39
Gland Accessories– Shrouds, Look Nuts, Earth Tags, Washers & Rods
40-46
7
Cable Glands
1
Nylon Glands Wiska Sprint Glands WISKA– Glands SPRINT Cable Glands
Only one assembly tool needed, whether using a brass or a plastic gland. No difference or reduction in clamping range between brass and plastic. All sealing inserts suitable for brass and plastic glands.
Variable The IP 68 plastic and brass cable glands provide a first-class seal, and are extremely versatile to work with because they can be combined with reducing seals, specialpurpose seals or multiple seals in any material. The SPRINT range is well roundedoff with EMC inserts and a complete series of cable glands and accessories for explosion proof installations. Safe WISKA's patented lamella system, provides strain relief over the entire capacity of the cable. The plastic cable glands as well as the clamping inserts of the brass glands are made of halogen-free polyamide as standard feature, permitting their use under extreme climatic conditions and offering high resistance to chemicals. Certified The seal and cable grip of WISKA SPRINT cable glands have been tested to EN Standard 50262
SPRINT Stuffing Glands Sealings and Accessories
Reduction sealing inserts RDE (12-63)
Reduction sealing inserts Low Temp RDE LT (12-63)
Multiple sealing inserts MFD
Suitable for all types of WISKA SPRINT glands IP rating maintained Other designs available on request Special sealing inserts possible FFD sealing insert for flat cables SFD sealing insert for ASi-BUS lines GF split sealing insert Also available with reduction insert, multiple sealing insert, special sealing insert and dust-protection gasket More details available on request
Blind sealing inserts VFD (12-63)
Special sealing inserts FSD
Dust protection gaskets ESTS
O ring seals– EPDM- ODR-E FPM (viton)- ODR-V Silicone– ODR-S
Connection thread gaskets (soft rubber)- ADR (7-48)
Blind plugs BSP
Connection thread gaskets EADR (12-63)
8
Cable Glands
Nylon Glands Increased Safety Industrial Nylon SPRINT Stuffing Glands (inc Lock Nut)
Indoor/Outdoor for unarmoured cable Temperature range –40 to +100 VDE approval –20 to +100C Flammability rating UL 94 Protection class to EN 60 529: IP68 5bar (30min) Also available with reduction insert, multiple sealing insert, special sealing insert and dust-protection gasket Chemical resistance: Acetone, benzine, benzene, diesel oil, oils and greases, paint and varnish solvents
Size mm
L mm
SW mm
E1 mm
TL mm
Clamping Range mm
EPN250M12
12
9
16
18
29 - 34
3-7
EPN250M16
16
9
20
22
31 - 37
4,5 - 10
EPN250M20
20
10
24
27
36 - 45
6 - 13
EPN250M20+
20+
10
24
27
36 - 45
7,5 - 14
EPN250M25
25
10
29
32
38 - 47
9 - 17
EPN250M32
32
12
36
40
42 - 51
13 - 21
EPN250M40
40
12
46
51
52 - 65
16 - 28
EPN250M50
50
14
55
61
59 - 72
21 - 35
EPN250M63
63
15
68
75
64 - 78
34 - 48
Part Number
ATEX Increased Safety Nylon SPRINT Stuffing Glands (inc Lock Nut)
Indoor/Outdoor for unarmoured cable Temperature range –40 to +75°C Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 05 ATEX 1068 X Flame protection: Glow wire test 750°C acc. to EN 60695-2-11 Profil thread with high torque guarantees tight and permanent fit of the cap nut (vibration safe)
Size mm
L mm
SW mm
E1 mm
TL mm
Clamping Range mm
ESKE-e 16
16
9
20
22
31 - 37
4-9
ESKE-e 20
20
10
24
27
36 - 45
6 - 13
ESKE-e 25
25
10
29
32
38 - 47
7 - 17
ESKE-e 32
32
12
36
40
42 - 51
13 - 21
ESKE-e 40
40
12
46
51
52 - 65
17 - 28
ESKE-e 50
50
14
55
61
59 - 72
23 - 35
ESKE-e 63
63
15
68
75
64 - 78
31 - 48
Part Number
9
1
Cable Glands
1
Specialised Nylon Glands Intrinsic Safety, Explosion Proof ATEX Intrinsic Safety Nylon SPRINT Stuffing Glands (inc Lock Nut)
Indoor/Outdoor for unarmoured cable Temperature range –40 to +75°C Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 05 ATEX 1068 X Colour: Fitting RAL 9005, cap nut RAL 5012 Flame protection: Glow wire test 750°C acc. to EN 60695-2-11 Profil thread with high torque guarantees tight and permanent fit of the cap nut (vibration safe)
Part Number
Size mm
L mm
SW mm
E1 mm
TL mm
Diameter Range mm
ESKE-i 16
16
9
20
22
31 - 37
4-9
ESKE-i 20
20
10
24
27
36 - 45
6 - 13
ESKE-i 25
25
10
29
32
38 - 47
7 - 17
ESKE-i 32
32
12
36
40
42 - 51
13 - 21
ESKE-i 40
40
12
46
51
52 - 65
17 - 28
ESKE-i 50
50
14
55
61
59 - 72
23 - 35
ESKE-i 63
63
15
68
75
64 - 78
31 - 48
Explosion Proof ATEX SPRINT Brass Glands (inc Lock Nut)
Brass nickel plated gland Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 04 ATEX 1112 X Temperature range –40 to +75°C Includes dust protection gasket Profil thread with high torque guarantees tight and permanent fit of the cap nut (vibration safe) Suitable for all adaptors and inserts
Also available in - Stainless steel A2 (1.4305 / AI. SI 303) & Stainless Steel A4 (1.4404 / AISI 316L)
Part Number
Size mm
L mm
SW mm
E1 mm
TL mm
Diameter Range mm
EMSKE 12
12
5
16
18
23 - 30
4-7
EMSKE 16
16
5
20
22
26 - 34
5 - 10
EMSKE 20
20
6
24
27
29 - 37
6 - 13
EMSKE 25
25
7
29
32
33 - 42
10 - 17
EMSKE 32
32
8
36
40
36 - 44
13 - 21
EMSKE 40
40
8
46
51
44 - 55
16 - 28
EMSKE 50
50
9
55
61
51 - 62
21 - 35
EMSKE 63
63
10
68
75
56 - 67
32 - 48
10
Cable Glands
Specialised Nylon Glands Vent Glands Wiska VENT Glands VENT Cable Glands Pressure, temperature, and air humidity are in a constant state of change, often causing problems to electric devices. Consistently, electronic housings, sensors and other devices are affected breakdowns caused by condensation water. Why condensation water? Condensation water is created despite (and even more through) high IP protection degrees. Among others, these provide absolute water tightness to the enclosure. Although they are liquid-tight, they still allow for air interchange, therefore water vapour can still penetrate the housing. If surroundings cause a fast temperature change, such as pressure differences when entering a tunnel, damp is absorbed from outside. The air then condenses, and resulting water leads to corrosion, short circuits, and breakdown. Advantages to you
Condensation water is reduced to a minimum– saving you expensive breakdowns and maintenance work You can easily replace your current gland with VENT gland and save any other installation work and precious time VENT gland is part of the SPRINT system, therefore ALL of the unique inserts and accessories can still be used
Unsure of what glands your requirements are? Call us on 0208 891 1331. We can put your technical details through the VENT gland calculator to ensure we meet your requirements. We’ll ask you for the following:
The volume of the equipment to be vented Highest and lowest temperature exposure Timeframe of pressure equalisation
VENT gland SPRINT Nylon Glands (inc Lock Nut)
Protection class to EN 60 529: IP 68 to 0,6 bar Protection class to DIN 40 050-T9: IP 69K Temperature range: -40°C to 100°C, intermediate up to approx. 120°C Material: Polyamide Maximum traction relief through WISKA patent lamella Seal-tight to enclosure rack through additional EPDM sealing ring Same sealing range on all SPRINT-glands Also available with reduction insert, multiple sealing insert, special sealing insert and dust-protection gasket
Part Number
Size mm
D mm
L mm
SW mm
E1 mm
TL mm
Clamping Range mm
ESVG 20
20
M20X1.5
10
24
27
41-50
6-13
ESVG 25
25
M25X1.5
10
29
32
45-54
9-17
ESVG 32
32
M32X1.5
12
36
40
49-58
13-21
ESVG 40
40
M40X1.5
12
46
51
52-65
16-28
11
1
Cable Glands
1
Brass Glands Vent Sprint Glands VentGLAND SPRINT Brass Glands (inc Lock Nut)
Protection class to EN 60 529: IP 68 to 0,6 bar Protection class to DIN 40 050-T9: IP 69K -40°C to 100°C, intermediate up to approx. 120°C - Cable gland: brass nickel plated - A micro-porous, liquid-tight and breathable ePTFE membrane as an integrated element of the cable gland - Maximum traction relief through WISKA patent lamella - Seal-tight to enclosure rack through additional EPDM sealing ring - Same sealing range on all SPRINT-glands - Also available with reduction insert, multiple sealing insert, special sealing insert and dust-protection gasket Also available in: Stainless steel 1.4305 & 1.4404 EMC Vent Gland available on request
Size mm
D mm
L mm
Clamping Range mm
SW Mm
E1 mm
TL mm
EMSVG 20
20
M 20x1,5
6
6 - 13
24
27
41 - 50
EMSVG 25
25
M 25x1,5
7
9 - 17
29
32
43 - 52
EMSVG 32
32
M 32x1,5
8
13 - 21
36
40
47 - 56
EMSVG 40
40
M 40x1,5
8
16 - 28
46
51
57 - 70
EMSVG 50
50
M 50x1,5
9
21 - 35
55
61
64 - 77
EMSVG 63
63
M 63x1,5
10
34 - 48
68
75
69 - 83
Part number
Plastic locknuts
Temperature range: -40°C to 100°C, interm. up to approx. 150°C Material: Polyamide / reinforced glass fibre Chemical resistance: Acetone, benzine, benzene, diesel oil, oils and greases, paint and varnish solvents Low susceptibility to stress cracking
Part number
Part No White
Part No Black
Part No Grey
Box Quantity
D mm
SW mm
E1 mm
TL mm
EMUG 12
10060770
10061780
10062712
100/1000
M 12x1,5
18
20
5
EMUG 16
10060771
10061781
10062713
100/1000
M 16x1,5
22
24
5
EMUG 20
10060772
10061782
10062714
100/1000
M 20x1,5
27
29
5
EMUG 25
10060773
10061783
10062715
100
M 25x1,5
32
35,5
6
EMUG 32
10060774
10061784
10062716
100
M 32x1,5
40
44,5
6
EMUG 40
10060775
10061785
10062717
50
M 40x1,5
50
55
7
EMUG 50
10060776
10061786
10062718
25
M 50x1,5
60
67
7
EMUG 63
10060777
10061787
10062719
10
M 63x1,5
75
83
7
12
Cable Glands
Brass Glands A2 Glands A2 Stuffing Glands
Application: Brass indoor and outdoor gland suitable for all types of unarmoured cable, providing a seal on the outer sheath. Operating Temperature (standard seals): -20OC to +80OC Ingress Protection: IP66 EN60529 Approval: BS EN 50262:1999
Part No. Pack Entry Thread Qty
A2/2016 A2/20S A2/20 A2/25 A2/32 A2/40 A2/50S A2/50 A2/63S A2/63 A2/75S A2/75 A2/90
2 2 2 2 2 2 1 1 1 1 1 1 1
Diameter Length N D 20 12 20 12 20 12 25 12 32 12 40 15 50 15 50 15 63 15 63 15 75 15 75 15 *90 15
Cable Hexagonal Details Assembled OD mm Min Max A/F A/C Length A 3.5 8 11 13 19 25 31.5 37 42.5 48.5 54.5 60.5 70
A 9 11.8 13.8 19.8 26.4 32.4 38 43.5 49 55.5 62 67 79
F 17 19 21 27 35 42 50 55 63 70 75 80 95
C 18.8 21 23.3 30 38.8 46.6 55.5 61 70 77.7 83.2 88.8 105.4
E 17 18 18 20 24 27 28 28 30 30 32 32 34
Selection guide for Single Core Cables
Cable Size mm² Cable
10
16
25
50
70
95
120
150
185
240
300
400
500
630
6491B
20SS
20SS
20S 20S 20
25
25
25
32
32
40
40
50S
50S
50
6181Y
20S
20S
20
20
25
25
25
25
32
32
40
40
50S
50S
50
20
25
25
32
32
32
40
40
40
50S
50S
50
63S
63
6381TQ 20
35
13
1
Cable Glands
1
Brass Glands BW Glands BW Gland Kit– Indoor
Pack
Entry Thread Diameter Length
LSF Part No.
PVC Part No.
Qty
LSFBW20S LSFBW20 LSFBW25 LSFBW32 LSFBW40 LSFBW50S LSFBW50 LSFBW63S LSFBW63 LSFBW75S LSFBW75 LSFBW90
BW20SK BW20K BW25K BW32K BW40K BW50SK BW50K BW63SK BW63K BW75SK BW75K BW90K
2 2 2 2 1 1 1 1 1 1 1 1
N
D
20 20 25 32 40 50 50 63 63 75 75 *90
10 10 10 10 15 15 15 15 15 20 20 20
Application: Brass indoor gland suitable for all types of steel wire armoured cable (SWA), providing mechanical cable retention and electrical continuity via armour wire termination. Operating Temperature: -80OC to +300OC Ingress Protection: IP2X EN60529 Approval: BS 6121 Part 1:2005
Cable Acceptance Details Hexagonal Details Assembled Armour Wire A/F A/C Dia Dia. Length Size B T A F C E max min max min 8 11.8 12.9 15.8 0.90/1.25 22 24.4 16 11 13.8 15.5 20.8 0.90/1.25 27 30 18 13 19.8 20.3 27.5 1.25/1.60 34 37.7 20 19 26.4 26.7 33.5 1.60/2.00 41 45.5 21 25 32.4 33 40.9 1.60/2.00 50 55.5 23 31.5 38 39.4 46.3 2.00/2.50 60 66.6 24.5 36.5 44 45.7 52.6 2.00/2.50 65 72.1 24.5 42.5 49 52.1 61.5 2.5 75 83.2 29 48.5 55.5 58.4 65.3 2.5 80 88.8 29 54.5 62 64.8 73 2.5 90 100 33 60.5 67 71 78 2.5 95 105.4 33 66 79 77 90 2.50/3.15 106 117.6 37
Selection Guide for XLPE SWA PVC or LSF 600/1000v Cables Cores
1.5
2.5
4.0
6.0
10
16
25
35
50
70
95
2Core
20S
20S
20S
20
20
25
25
25
25
32
32
3Core
20S
20S
20S
20
25
25
32
32
32
40
40
4Core
20S
20S
20
20
25
25
32
32
40
40
50S
50
14
120
150
185
240
300
400
40
40
50S
50S
50S
50
50
63S
50
63S
63
75S
50
63S
63
75S
75
Cable Glands
Brass Glands CW Glands CW Gland Kit– Outdoor
Application: Brass indoor and outdoor gland suitable for all types of steel wire armoured cable (SWA), providing an environmental seal on the outer cable sheath. Operating Temperature: -20OC to +80OC Ingress Protection: IP66 Approval: BS 6121 Part 1:2005 Cable Acceptance Details Armour Wire Dia. Dia. Size
LSF Part No.
PVC Part No.
LSFCW20S LSSFCW20 LSFCW25 LSFCW32 LSFCW40 LSFCW50S LSFCW50 LSFCW63S LSFCW63 LSFCW75S LSFCW75
CW20SK CW20K CW25K CW32K CW40K CW50SK CE50K CW63SK CW63K CW75SK CW75K
Hexagonal Details
Length
Glands Back Nut Compression Nut
Entry Threads Thread Length Dia N D
max
min
max
20 x 1.5 20 x 1.5 25 x 1.5 32 x 1.5 40 x 1.5 50 x 1.5 50 x 1.5 63 x 1.5 63 x 1.5 75 x 1.5 75 x 1.5
11.8 13.6 20 26.5 32.1 37 42.4 48.5 55.2 60 67.7
12.8 15.5 22 26 33 39.5 45 52 59 66 70
15.5 19.5 26.5 33.5 39.5 45 52 59 66 70 78
10 10 10 10 15 15 15 15 15 20 20
Assembled
B
A
T
0.9 0.9 1.25 1.6 1.6 2 2 2.5 2.5 2.5 2.5
E Approx.
J
K
F
C
A/F
A/C
A/F
A/C
22 25 33 41 48 55 60 68 75 85 92
24.4 27.7 36.6 45.5 53.3 61 66.6 75.5 83.3 94.4 102.1
24 27 35 43 51 58 63 72 79 90 98
26.6 30 38.8 47.7 56.6 64.4 70 80 87.7 100 108.8
38 39 44 48 52 55 55 60 60 66 66
Selection Guide for XLPE SWA PVC or LSF 600/1000v Cables Cores
1.5
2.5
4.0
6.0
10
16
25
35
50
70
95
2Core
20S
20S
20S
20
20
25
25
25
25
32
32
3Core
20S
20S
20S
20
25
25
32
32
32
40
40
4Core
20S
20S
20
20
25
25
32
32
40
40
50S
50
15
120
150
185
240
300
400
40
40
50S
50S
50S
50
50
63S
50
63S
63
75S
50
63S
63
75S
75
1
Cable Glands
1
Aluminium Weatherproof Glands E1W Aluminium GXD Brass Gland Kit for Braided Cables
Part No.
Pack Qty
Entry Thread Diameter Length N
GXD20S GXD20 GXD25 GXD32 GXD40 GXD50S GXD50
2 2 2 2 1 1 1
GXD Cable Glands Application: Brass indoor and outdoor gland suitable for all types of flexible wire braided cable (CY or SY), providing an environmental seal around the outer sheath, and internal mechanical retention of wire braid for electrical continuity. Operating Temperature (standard seals): -20OC to +80OC Ingress Protection: IP66 EN60529 Approval: BS EN 50262:1999 15mm thread length
20 20 20 25 32 40 50
Cable Acceptance Diameter
A/F
A/C
Total Length Length
B
F
C
E
24.0 27.0 36.0 41.0 50.0 55.0 60.0
26.9 30.0 40.3 45.6 55.8 61.5 67.0
18.0 20.0 26.0 26.0 27.0 27.0 27.0
D 15 15 15 15 15 15 15
min 7.0 10.5 12.5 18.5 25.0 30.5 36.5
16
max 11.6 13.6 19.8 26.3 32.1 38.1 44.0
Hex
Cable Glands
Brass Glands E1W E1W Weatherproof Brass Gland Kit
E1W Premier 5 Part Brass Cable Glands (LSF) Application: Brass indoor and outdoor gland suitable for all types of steel wire armoured cable (SWA), providing an environmental seal on both the cable inner and outer sheaths. Operating Temperature (standard seals): -20OC to +80OC Ingress Protection: IP66 EN60529 Approval: BS EN 50262:1999 15mm thread length
The gland also provides mechanical cable retention and electrical continuity via armour wire termination.
Aluminium E1W available on request
Part No.
Pack Qty
Entry Thread Diameter Length N D
Cable Acceptance Diameter
Diameter B min | max 8.4 13.8 12.9 15.5 20.3 26.7 33 39.4 45.7 52.1 58.4 64.8 71
E1W20/16
2
20
15
A min | max 3.5 9
E1W20S E1W20 E1W25 E1W32 E1W40 E1W50S E1W50 E1W63S E1W63 E1W75S E1W75
2 2 2 2 2 1 1 1 1 1 1
20 20 25 32 40 50 50 63 63 75 75
15 15 15 15 20 20 20 20 20 20 20
8 11 13 19 25 31.5 36.5 42.5 48.5 54.5 60.5
11.8 13.8 19.8 26.4 32.4 38 44 49 55.5 62 67
15.8 20 27.5 33.5 40.9 46.3 52.6 61.5 65.3 73 78
Armour Wire Size
Hex
Total Length
A/F A/C F C
Length E
0.9
22
24.4
40
0.90/1.25 0.90/1.25 1.25/1.60 1.60/2.00 16.0/2.00 2.00/2.50 2.00/2.50 2.5 2.5 2.5 2.5
23 24 30 38 46 55 60 65 75 80 90
26.6 33.3 42.2 51 61 66.6 72.1 83.2 88.8 100 105
42 43 46 50 54.5 57.5 57.5 63 63 68 68
Selection guide for XLPE SWA PVC or LSF 600/1000v Cables
Cable Size mm² Cores
1.5
2.5
4.0
6.0
10
16
25
35
50
70
95
120
150
185
240
300
400
2Core
20SS
20S
20S
20
20
25
25
25
25
32
32
40
40
50S
50
50
63S
3Core
20S
20S
20
20
25
25
25
32
32
40
40
50S
50S
50S
63S
63
75S
4Core
20S
20S
20
20
25
25
32
32
40
40
50S
50
50
63S
63
75S
75
17
1
Cable Glands
1
Brass Industrial Glands Prysmian BW Glands Prysmian BW Gland Kit– Indoor Pack Entry Thread Qty Length E
Part No.
2 2 2 1 1 1 1 1 1
LSF20sBW LSF20BW LSF25BW LSF32BW LSF40BW LSF50BW LSF63BW LSF75SBW LSF75BW
Dia. A max 11.6 13.9 19.9 26.2 32.1 44 55.9 61.9 67.9
10 10 10 10 15 15 15 15 15
Premium Indoor LS0H gland & accessories for SWA cable Guaranteed termination system with Prysmian and Draka Cable Temperature range –40 to +100 For use in dry, dust free situation BS6321-1 CuZn39Pb3 extruded brass alloy used for guaranteed strength and performance Service temperature range –20°C to +90°C LUL approved
Cable Acceptance Details Armour Wire Size C max 0.90 0.90/1.25 1.25/1.60 1.60/2.00 16.0/2.00 2.00/2.5 2.5 2.5 2.5
Hexagonal Details A/F A/C G H 22 27 32.9 42.4 50.0 70.1 80.0 85.0 98.8
24.9 30.5 36.8 47.8 57.0 77.2 87.4 95.0 109.2
Selection Guide for XLPE SWA PVC or LSF 600/1000v Cables Cable Size mm2 Cores
1.5
2.5
4.0
6.0
10
16
25
35
50
70
95
2Core
20S
20S
20S
20
20
25
25
25
25
32
32
3Core
20S
20S
20S
20
25
25
32
32
32
40
40
4Core
20S
20S
20
20
25
25
32
32
40
40
50S
50
18
120
150
185
240
300
400
40
40
50S
50S
50S
50
50
63S
50
63S
63
75S
50
63S
63
75S
75
Cable Glands
Brass Industrial Glands Prysmian CW Glands Prysmian CW Gland Kit– Outdoor
Premium Indoor/Outdoor LS0H gland & accessories for SWA cable Guaranteed termination system with Prysmian and Draka Cable Brass indoor and outdoor cable gland & accessories Three part amour lock with separate armour locking ring ideal for checking electrical continuity Temperature range –40°C to +100°C IP66 rated BS6121: Pt1:1989 EN 50262 CuZn39Pb3 extruded brass alloy used for guaranteed strength and performance LUL approved Pack Entry Thread Qty Length E
Part No.
2 2 2 2 1 1 1 1 1 1 1
LSF20SSCW LSF20SCW LSF20CW LSF25CW LSF32CW LSF40CW LSF50SCW LSF50CW LSF63CW LSF75SCW LSF75CW
Dia. B max 13.2 15.8 20.8 27.2 33.5 39.9 46.2 52.6 65.3 78.0 88.0
10 10 10 10 10 15 15 15 15 15 15
Cable Acceptance Details Armour Wire Size C max 0.90 0.90 0.90/1.25 1.25/1.60 1.60/2.00 16.0/2.00 2.00/2.5 2.00/2.5 2.5 2.5 3.15
Hexagonal Details A/F A/C G H 23.4 25.7 30.5 37.6 47.3 56.4 65.5 70.1 80.0 98.8 115.0
26.7 29.2 34.0 42.2 53.6 61.5 72.1 77.2 87.4 109.2 126.0
Selection Guide for XLPE SWA PVC or LSF 600/1000v Cables Cores
1.5
2.5
4.0
6.0
10
16
25
35
50
70
95
120
150
185
240
300
400
2Core
20SS
20S
20S
20
20
25
25
25
32
32
32
40
40
50S
50
50
63S
3Core
20S
20S
20
20
20
25
32
32
32
40
40
50S
50S
50
63S
63
75S
4Core
20S
20S
20
20
20
25
32
32
40
40
50S
50
50
63S
63
75S
75
19
1
Cable Glands
1
Aluminium Glands CW Aluminium CW Aluminium Glands for Single Core AWA Cables
CW Aluminium LSOH Cable Glands Application: Aluminium indoor and outdoor gland suitable all types of aluminium wire armoured cable (AWA), providing an environmental seal on the cable outer sheath LUL approved Made from 6082 aluminium alloy, for guaranteed strength Operating Temperature (standard seals): -20OC to +90OC Ingress Protection: IP66 EN60529 Approval: BS EN 50262:1999
Part No.
LSF20SCWAL LSF20CWAL LSF25CWAL LSF32CWAL LSF40CWAL LSF50SCWAL LSF50CWAL LSF63SCWAL LSF63CWAL LSF75SCWAL LSF75CWAL
Entry Threads Thread Dia Length N D min 20 x 1.5 10 20 x 1.5 10 25 x 1.5 10 32 x 1.5 10 40 x 1.5 15 50 x 1.5 15 50 x 1.5 15 63 x 1.5 15 63 x 1.5 15 75 x 1.5 20 75 x 1.5 20
Cable Acceptance Details Armour Wire Dia. Dia. Size B T A
max 11.8 13.6 20 26.5 32.1 37 42.4 48.5 55.2 60 67.7
min 12.8 15.5 22 26 33 39.5 45 52 59 66 70
max 15.5 19.5 26.5 33.5 39.5 45 52 59 66 70 78
0.9 0.9 1.25 1.6 1.6 2 2 2.5 2.5 2.5 2.5
Assembled Hexagonal Details
Length
Glands Back Nut Compression Nut J K F C A/F A/C A/F A/C 22 25 33 41 48 55 60 68 75 85 92
24.4 27.7 36.6 45.5 53.3 61 66.6 75.5 83.3 94.4 102.1
24 27 35 43 51 58 63 72 79 90 98
26.6 30 38.8 47.7 56.6 64.4 70 80 87.7 100 108.8
E Approx.
38 39 44 48 52 55 55 60 60 66 66
Selection Guide for XLPE AWA PVC or LSF 600/1000v Cables Cores
70
95
120
150
185
240
300
400
500
630
800
1000
1Core
20
25
25
32
32
32
40
50S
50S
50
63S
63
20
Cable Glands
Brass Industrial Glands Taurus Earthing Nut Gland Kits Taurus BWTM & CW Gland Kits
Premium gland pack product featuring the Award Winning EarthingNutTM 2010 Innovative Power Product of the Year (also sold separately) 60% quicker installation Brass indoor 2 part gland (BW) and indoor and outdoor 4 part gland suitable (CW) for all types of steel wire armoured cable (SWA), providing mechanical cable retention and electrical continuity via armour wire termination. LSF -80OC to + 300OC (BW) -20OC to + 80OC (CW) IP2X EN60529 (BW,) IP66 (CW) BS 6121 Part 1:2005
Pack Qty
Part No.
Entry Thread Diameter Length N
D
20 20 25 32 40 50 63
10 10 10 10 15 15 15
2 2 2 2 1 1 1
TPBW20SLSF TPBW20LSF TPBW25LSF TPBW32LSF TPBW40LSF TPBW50LSF TPBW63LSF
Pack Qty
Entry Thread Dia | Length N D
Cable Acceptance Details Dia. Dia. Armour Wire A B T
Part No.
TPCW20SLSF TPCW20LSF TPCW25LSF TPCW32LSF TPCW40LSF TPCW50LSF TPCW63LSF
Cable Acceptance Details Dia. Dia. Armour Wire Size A B T max max 11.8 15.8 0.90/1.25 13.8 19.5 0.90/1.25 19.8 27 1.25/1.60 26.4 33.5 1.60/2.00 32.4 40.1 16.0/2.00 44 52.6 2.00/2.5 56.2 65.5 2.5
min | max
2 2 2 2 1 1 1
20 20 25 32 40 50 63
10 10 10 10 15 15 15
8 11 13 19 25 37 48
12 14 20 26 32 44 56
13 16 20 27 33 46 58
min | max
16 21 27 34 40 53 65
21
0.90/1.25 0.90/1.25 1.25/1.60 1.60/2.00 1.60/2.00 2.00/2.50 2.5
Hexagonal Details A/F F 22 25 33 40 48 62.5 76
A/C
Assembled Length
C
E
24.4 27.7 36.6 44.4 53.3 69.4 84.4
16 17 18 21 23 25 28
Hexagonal Details Body & Compression Back Nut Nut A/F A/C A/F A/C F C J K 23 26 24 27 26 29 28 31 34 38 36 40 42 47 46 51 50 56 55 61 62 69 65 72 76 85 80 89
Assembled Length E
38 39 45 48 53 59 66
1
Cable Glands
1
Brass Glands Prysmian CX Gland CX Gland Kit– Wire Braided Cable
CX Indoor/Outdoor LSOH gland for wire braided cable Brass indoor and outdoor cable gland & accessories Three part armour lock with separate armour locking ring ideal for checking electrical continuity Temperature range –20°C to +90°C IP66 rated BS 6121:Pt 1:1989 EN 50262 CuZn39Pb3 extruded brass alloy used for guaranteed strength and performance LUL approved
Part No.
Pack
Entry Thread
Qty
Length E
CX20SSLSF CX20SLSF CX20LSF CX25LSF CX32LSF CX40LSF CX50SLSF CX50LSF CX63LSF CX75LSF
2 2 2 2 1 1 1 1 1 1
10 10 10 10 10 15 15 15 15 15
Cable Acceptance Details Under Braid Diameter A max 20 20 20 25 32 40 50 50 63 75S
Overall Diameter B max 13.2 15.8 20.8 27.2 33.5 39.9 46.2 52.6 65.3 78.0
22
Hexagonal Details
Braid Wire Diameter
A/F
A/C
C
F
H
0.2/0.3 0.2/0.3 0.2/0.3 0.2/0.45 0.3/0.45 0.3/0.45 0.3/0.45 0.3/0.45 0.3/0.45 0.3/0.45
23.4 25.7 30.5 37.6 47.3 56.4 65.5 70.1 80.0 98.8
26.7 29.2 34.0 42.2 53.6 61.5 72.1 77.2 87.4 109.2
Cable Glands
Integral Earth Glands CW CIEL CW CIEL Integral Earth Lug Glands
Brass indoor and outdoor cable gland with earth bonding connection Suitable for circular galvanised steel wire armoured, plastic or rubber sheathed cables Outer seal grips sheath of cable Three part armour lock with separate armour locking ring Temperature range –20°C to +90°C IP66 rated EN 50262 Integral earth connection complies with GDCD 190 Category A (43.3kA for 1 second) Entry Thread
Pack Part No.
CW-CIEL20SLSF CW-CIEL20LSF CW-CIEL25LSF CW-CIEL32LSF CW-CIEL40LSF CW-CIEL50LSF CW-CIEL63LSF CW-CIEL75LSF CW-CIEL85LSF
Qty
2 2 2 2 1 1 1 1 1
Diameter
Length
B
D
15.8 20.8 27.2 33.5 39.9 52.6 65.3 78.0 88.0
10 10 10 10 10 15 15 15 20
Cable Acceptance Details Under Armour Diameter A max 13.2 15.8 20.8 27.2 33.5 39.9 46.2 52.6 65.3
23
Armour Wire Diameter C max 0.9/1.25 0.9/1.25 1.25/1.6 1.6/2.0 1.6/2.0 1.6/2.0 2.5 2.5 3.15
Hexagonal Details A/F
A/C
G
H
30.5 30.5 42.4 56.4 56.4 70.1 90.1 106.2 115.0
34.0 34.0 48.0 61.5 61.5 77.2 100.0 117.0 126.0
1
Cable Glands
1
Brass Industrial Glands A2P/A2 LSF A2EX EEx d IIC & EEx eII Deluge & Flame Proof Gland
Part No.
A2F16 A2F20S A2F20 A2F25 A2F32 A2F40 A2F50 A2F63 A2F75S A2F75
Pack Qty
2 2 2 2 2 2 1 2 1 1
Indoor/Outdoor gland for use with unarmoured cable in hazardous areas Suitable for circular unarmoured cables with extruded oversheath Achieves IP66, IP68 (1bar) and deluge proof DTS01:1991 seal onto cable to enclosure with suitable sealing washer or thread sealant. Dual seal option (a2EXP available to special order) For use with single wire armour “W”, wire braid “X”, elastomer and plastic insulated cables Temperature range –50°C to +200°C Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version NPT thread alternative
Gland Dimensions mm Entry Thread Cable Acceptance Details Overall Dia. Approx Length Hexagonal Details Length B D E F D min max 15 3.5 8.5 36 24.9 22.0 15 8.0 11.5 36 24.9 22.0 15 8.0 16.0 34 28.7 25.7 15 11.5 21.0 44 36.9 33.0 15 18.5 27.5 38 42.2 37.5 15 24.0 34.0 46 53.6 47.2 15 31.0 41.0 44 61.5 56.4 15 40.0 52.5 61 77.2 70.0 15 52.5 58.0 46 87.4 98.8 15 54.5 65.5 66 109.2 98.8
24
Cable Glands
Flameproof Gland for SWA E1WF E1WF EEx d IIC & EEx e II Brass Gland
Indoor/Outdoor gland for steel wire armoured cable in hazardous areas Three part armour lock with separate armour locking ring ideal for checking electrical continuity Temperature range –60°C to +90°C IP66 rated Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 600797: 2006-07, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Nickel plated version also available NPT thread available on request
May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 2 with EEx nA II equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 21 & 22 with ExtD A21, IP66 - Zones 1&2 with EEx e II equipment Where cable is effectively filled may also be used in: - Zones 1&2 with EEx d IIC equipment not containing a source of ignition & with a volume les than 2000cm3 - Zones 1 & 2 with EEx d IIA & EEx d IIB equipment not containing a source of ignition & with any volume - Zones 1 with EEx d IIA & EEx d IIB equipment containing a source of ignition & with a volume less than 2000cm3 - Zone 2 with EEx d IIA & EEx d UUB equipment containing a source of ignition & with any volume - Zone 2 with EEx nR II equipment Pack Part No.
E1WF16 E1WF20SS E1WF20S E1WF20 E1WF25 E1WF32 E1WF40 E1WF50S E1WF50 E1WF63S E1WF63 E1WF75S E1WF75 E1WF85
Qty
2 2 2 2 2 2 2 2 1 1 1 1 1 1
Entry Thread Length D 15 15 15 15 15 15 15 15 15 15 15 15 15 20
Cable Acceptance Details Inner sheath Dia. ‘A’ min max 3.81 8.74 3.81 8.74 8.00 11.79 11.79 14.15 14.00 20.12 19.70 26.55 26.55 32.42 32.42 38.39 38.39 44.33 44.33 50.27 50.27 56.24 56.24 62.18 62.18 68.13 68.0 74.00
Overall Dia. ‘B’ min min 8.0 13.2 8.0 13.2 8.0 15.8 11.7 20.8 17.00 27.2 23.5 33.5 29.0 39.9 38.0 46.2 39.5 52.6 50.0 58.9 51.3 65.3 62.0 71.6 62.5 78.0 68.0 88.0
25
Hexagonal Details Armour Wire Size T 0.9 0.9 0.9/1.4 0.9/1.4 1.25/1.6 1.6/2.0 1.6/2.0 2.0/2.5 2.0/2.5 2.5 2.5 2.5 2.5 3.15
A/C E 26.7 26.7 29.2 34.0 42.2 53.6 61.5 66.0 72.2 83.0 87.4 99.1 109.2 126.0
A/F F 23.4 23.4 25.7 30.5 37.6 47.2 56.4 60.0 70.1 75.0 80.0 90.2 98.8 115.1
1
Cable Glands
1
Flameproof Wire Braid Gland E1XF E1XF EEx d IIC & EEx e II Brass Gland
Indoor/Outdoor flameproof gland for wire braid cable for use in hazardous areas Three part armour lock with separate armour locking ring ideal for checking electrical continuity Temperature range –60°C to +90°C IP66 rated Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 600797: 2006-07, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Nickel plated version also available NPT thread available on request
May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 2 with EEx nA II equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 21 & 22 with ExtD A21, IP66- Zones 1&2 with EEx e II equipment Where cable is effectively filled may also be used in: - Zones 1&2 with EEx d IIC equipment not containing a source of ignition & with a volume les than 2000cm3 - Zones 1 & 2 with EEx d IIA & EEx d IIB equipment not containing a source of ignition & with any volume - Zones 1 with EEx d IIA & EEx d IIB equipment containing a source of ignition & with a volume less than 2000cm3 - Zone 2 with EEx d IIA & EEx d UUB equipment containing a source of ignition & with any volume - Zone 2 with EEx nR II equipment Pack Entry Thread Cable Acceptance Details Hexagonal Details Qty Length Inner sheath Dia. Overall Dia. Braid Wire Size A/C A/F Part No. D T ‘A’ ‘B’ E F min max min min 2 15 3.81 8.74 8.0 13.2 0.2/0.3 26.7 23.4 E1XF16 2 15 3.81 8.74 8.0 13.2 0.2/0.3 26.7 23.4 E1XF20SS 2 15 8.00 11.79 8.0 15.8 0.2/0.3 29.2 25.7 E1XF20S 2 15 11.79 14.15 11.7 20.8 0.2/0.3 34.0 30.5 E1XF20 2 15 14.00 20.12 17.00 27.2 0.2/0.45 42.2 37.6 E1XF25 2 15 19.70 26.55 23.5 33.5 0.3/0.45 53.6 47.2 E1XF32 2 15 26.55 32.42 29.0 39.9 0.3/0.45 61.5 56.4 E1XF40 2 15 32.42 38.39 38.0 46.2 0.3/0.45 66.0 60.0 E1XF50S 1 15 38.39 44.33 39.5 52.6 0.3/0.45 72.2 70.1 E1XF50 1 15 44.33 50.27 50.0 58.9 0.3/0.45 83.0 75.0 E1XF63S 1 15 50.27 56.24 51.3 65.3 0.3/0.45 87.4 80.0 E1XF63 1 15 56.24 62.18 62.0 71.6 0.3/0.45 99.1 90.2 E1XF75S 1 15 62.18 68.13 62.5 78.0 0.3/0.45 109.2 98.8 E1XF75 1 20 68.0 74.00 68.0 88.0 0.3/0.45 126.0 115.1 E1XF85
26
Cable Glands
Flameproof Universal EEx e EEx d Gland E1W-XL E1W-XL EEx d IIC & EEx e II Brass Gland
Flameproof Universal Gland EEx d & EEx e Dual Certified ATEX/IECEx Double seal gland for Outdoor or Indoor use For use with single wire armour “W”, wire braid “X”, elastomer and plastic insulated cables Temperature range –60°C to +90°C IP67 ingress protection Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version NPT thread alternative
May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 1 & 2 with EEx p II equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 2 with EEx nA II equipment - Zones 1&2 with EEx e II equipment - Zones 21 & 22 with ExtD A21, IP66 Where cable is effectively filled may also be used in: - Zones 1&2 with EEx d IIC equipment not containing a source of ignition & with a volume les than 2000cm3 - Zones 1 & 2 with EEx d IIA & EEx d IIB equipment not containing a source of ignition & with any volume - Zones 1 with EEx d IIA & EEx d IIB equipment containing a source of ignition & with a volume less than 2000cm3 - Zone 2 with EEx d IIA & EEx d UUB equipment containing a source of ignition & with any volume - Zone 2 with EEx nR II equipment
Part No.
Gland Dimensions mm
Pack
Entry Thread
Cable Acceptance Details
Qty
Length
Inner sheath Dia.
Overall Dia.
Braid Wire Size
D
‘A’
‘B’
T
Approx Length C
min
max
min
min
Hexagonal Details D E
E1WXL20SS
15
3.81
8.74
8.0
13.2
0.2/0.3
41.0
26.7
23.4
E1WXL20S
15
8.00
11.79
8.0
15.8
0.2/0.3
43.0
29.2
25.7
E1WXL20
15
11.79
14.15
11.7
20.8
0.2/0.3
43.0
34.0
30.5
E1WXL25
2
15
14.00
20.12
17.00
27.2
0.2/0.45
48.0
42.2
37.6
E1WXL32
2
15
19.70
26.55
23.5
33.5
0.3/0.45
53.0
53.6
47.2
E1WXL40
2
15
26.55
32.42
29.0
39.9
0.3/0.45
56.0
61.5
56.4
E1WXL50S
2
15
32.42
38.39
38.0
46.2
0.3/0.45
61.0
66.0
60.0
E1WXL50
1
15
38.39
44.33
39.5
52.6
0.3/0.45
61.0
72.2
70.1
E1WXL63S
1
15
44.33
50.27
50.0
58.9
0.3/0.45
64.0
83.0
75.0
E1WXL63
1
15
50.27
56.24
51.3
65.3
0.3/0.45
64.0
87.4
80.0
E1WXL75S
1
15
56.24
62.18
62.0
71.6
0.3/0.45
73.0
99.1
90.2
E1WXL75
1
15
62.18
68.13
62.5
78.0
0.3/0.45
73.0
109.2
98.8
E1WXL85
1
20
68.0
74.00
68.0
88.0
0.3/0.45
102.0
126.0
115.1
27
1
Cable Glands
1
Barrier Glands BARR A BARR-A EEx d IIC Brass Barrier Gland May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 1 & 2 with EEx d II equipment - Zones 1&2 with EEx e II equipment
Part No.
Pack
Entry Thread
Qty
Diameter Length N
BARRA20
Indoor/Outdoor gland for use with unarmoured cable in Zone 1 and Zone 2 hazardous areas Temperature range –60°C to +90°C IP66 rated Provides mechanical retention Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0071x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version Matching accessory kits available NPT thread alternative
- Zones 1 & 2 with EEx p II equipment - Zone 2 with EEx nA II equipment - Zone 2 with EEx nR II equipment - Zones 21 & 22 with ExtD A21, IP66
Gland Dimensions mm
Cable Acceptance Details Dia. Over No. of Conductors Conductors
Overall Dia.
Approx Length
B
C
D
E
D max
max
min
max
Hexagonal Details
20
15
11.0
30
8.9
15.7
56
40.0
36.0
42
13.0
19.3
59
48.0
42.4
BARRA25
2
25
15
16.00
BARRA32
2
32
15
22.1
60
17.0
25.4
59
53.6
47.2
BARRA40
2
40
15
28.2
100
24.1
30.0
63
61.5
56.4
BARRA50
1
50
15
37.1
200
29.0
41.9
66
77.2
70.1
BARRA63
1
63
15
48.4
400
40.9
52.8
69
87.4
80.0
BARRA75
1
75
15
58.6
400
49.8
59.9
80
109.2
98.8
BARRA85
1
85
20
65.8
400
58.9
73.9
83
116.8
106.2
28
Cable Glands
1
Barrier Glands BARR W BARR-W EEx d IIC Brass Barrier Gland
Indoor/Outdoor for use with armoured cable in Zone 1 and Zone 2 hazardous areas Temperature range –60°C to +90°C IP66 rated Provides mechanical retention and electrical continuity through the armour wire termination Weatherproof & waterproof Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0072x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version Matching accessory kits available NPT thread alternative May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 1 & 2 with EEx d II equipment with any volume - Zones 1&2 with EEx e II equipment
Gland Dimensions mm Dia. Over No. of Armour Approx Hexagonal Inner Sheath Dia. Overall Dia. Qty Diameter Length Wire Dia. Length Details Conductors Conductors
Pack Part No.
- Zones 1 & 2 with EEx p II equipment - Zone 2 with EEx nA II equipment - Zone 2 with EEx nR II equipment - Zones 21 & 22 with ExtD A21, IP66
Entry Thread
N
Cable Acceptance Details
A
D
B
max
max
min
max
min
max
C
D
E
F
BARRW20S
2
20
15
11.0
30
-
12.5
8.0
15.8
0.9/1.4
67
34.0
30.5
BARRW20
2
20
15
11.0
30
-
12.5
11.7
20.8
0.9/1.4
64
34.0
30.5
BARRW25
2
25
15
16.00
42
11.5
18.0
17.0
27.2
1.25/1.6
65
42.2
37.6
BARRW32
1
32
15
22.1
60
17.0
25.0
19.0
33.5
1.6/2.0
77
53.6
47.3
BARRW40
2
40
15
28.2
100
24.0
31.5
26.5
39.9
1.6/2.0
77
61.5
56.4
BARRW50
1
50
15
37.1
200
30.0
41.5
36.0
52.6
2.0/2.5
84
77.2
70.1
BARRW63
1
63
15
48.4
400
40.0
54.0
46.5
65.3
2.5
90
87.4
80.0
BARRW75
1
75
15
58.6
400
53.0
65.5
58.0
78.0
2.5/3.15
96
109.2 98.8
BARRW85
1
85
20
65.8
400
60.0
74.0
68.0
88.0
2.5/3.15
108
126.0
29
115
Cable Glands
1
Barrier Glands BARR X BARR-X EEx dIIC Brass Barrier Gland
Indoor/Outdoor for use with wire braid cable in Zone 1 and Zone 2 hazardous areas Temperature range –60°C to +90°C IP66 rated Provides mechanical retention and electrical continuity through the braid wire termination Weatherproof & waterproof Certified II 2GD, EEx e II d IIC under ATEX directive 94/9/EC IEECx Sir 10.0072x IEC 60079-0: 2004, IEC 60079-1: 2007-04, IEC 60079-7: 200607, IEC 61241-0: 2004, EN 60079-0: 2006, EN 60079-1: 2007, EN 60079-7: 2007, EN 61241-0: 2006, EN 61241-1: 2004 Also available in Nickel plated version Matching accessory kits available NPT thread alternative
May be used in: - Zones 0, 1 &2 with EEx ia IIA, B & C equipment - Zones 1 & 2 with EEx ib IIA, B & C equipment - Zones 1 & 2 with EEx d II equipment with any volume - Zones 1&2 with EEx e II equipment
Gland Dimensions mm Dia. Over No. of Braid Approx Hexagonal Inner Sheath Dia. Overall Dia. Qty Diameter Length Wire Dia. Length Details Conductors Conductors
Pack Part No.
- Zones 1 & 2 with EEx p II equipment - Zone 2 with EEx nA II equipment - Zone 2 with EEx nR II equipment - Zones 21 & 22 with ExtD A21, IP66
Entry Thread
N
Cable Acceptance Details
A
D
B
max
max
min
max
min
max
C
D
E
F
BARRX20S
2
20
15
11.0
30
-
11.5
8.0
15.8
0.2/0.3
67
34.0
30.5
BARRX20
2
20
15
11.0
30
-
12.5
11.7
20.8
0.2/0.3
64
34.0
30.5
BARRX25
2
25
15
16.00
42
11.5
18.0
17.0
27.2
0.2-0.45
65
42.2
37.6
BARRX32
1
32
15
22.1
60
17.0
25.0
19.0
33.5
0.3/0.45
77
53.6
47.3
BARRX40
2
40
15
28.2
100
24.0
31.5
26.5
39.9
0.3/0.45
77
61.5
56.4
BARRX50
1
50
15
37.1
200
30.0
41.5
36.0
52.6
0.3/0.45
84
77.2
70.1
BARRX63
1
63
15
48.4
400
40.0
54.0
46.5
65.3
0.3/0.45
90
87.4
80.0
BARRX75
1
75
15
58.6
400
53.0
65.5
58.0
78.0
0.3/0.45
96
109.2 98.8
BARRX85
1
85
20
65.8
400
60.0
74.0
68.0
88.0
0.3/0.45
108
126.0
For LSF & LS0H gland, add LSF or LS0H to the end of part number
30
115
Cable Glands
Hawke Glands 121 Industrial 121 Industrial Glands Application Outdoor or indoor use For use with non-armoured elastomer and plastic insulated cables. Technical Data Construction and Test Standards: EN 50262, BS 6121 : Part 1 Type A2. Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days)to IEC/EN 60529. Deluge Protection to DTS01. Operating Temperature Range: -60°C to +100°C. Assembly Instruction Sheet: AI 392. Features Provides a cable retention seal onto the cables outer sheath. Manufactured in Brass (standard), Nickel Plated Brass, 316 Stainless Steel or Aluminium. Brass NPT entries are nickel plated as standard.
CABLE GLAND SELECTION TABLE Entry Thread Size Size Ref.
Metric
Cable Acceptance Details
Hexagon Dimensions
Outer Sheath ‘B’
NPT * Standard or Option
Min.
Max.
Min.
Max.
Standard Seal
Alternative Seal (S)
'G'
Across Flats
Across Corners
2K
M16
-
3.2
8.0
-
-
23.5
19.0
21.2
Os
M20²
½"
3.2
8.0
-
-
23.8
24.0
26.5
O
M20²
½"
6.5
11.9
-
-
23.8
24.0
26.5
A
M20
¾" or ½"
10.0
14.3
8.5
13.4
24.8
30.0
32.5
B
M25
1" or ¾"
13.0
20.2
9.5
15.4
25.8
36.0
39.5
C
M32
1¼" or 1"
19.5
26.5
15.5
21.2
28.2
46.0
50.5
C2
M40
1½" or 1¼"
25.0
32.5
22.0
28.0
29.5
55.0
60.6
D
M50
2" or 1½"
31.5
44.4 / 42.3¹
27.5
34.8
40.4
65.0
70.8
E
M63
2½" or 2"
42.5
56.3 / 54.3¹
39.0
46.5
38.2
80.0
88.0
F
M75
3" or 2½"
54.5
68.2 / 65.3¹
48.5
58.3
40.5
95.0
104.0
G
M80
3½"
67.0
73.0
-
-
41.0
106.4
115.0
H
M90
3½"
67.0
77.6
-
-
41.0
115.0
130.0
J
M100
4"
75.0
91.6
-
-
41.0
127.0
142.0
All dimensions in millimeters (except * where dimensions are in inches). 2K - F size metric entry threads are 1.5mm pitch as standard, 15mm length of thread. For G size glands and above, a 2mm pitch is supplied as standard, 20mm length of thread (1.5mm pitch with 15mm length of thread can be supplied) please specify when ordering
¹ Smaller value is applicable when selecting reduced NPT entry option. ² Sizes Os and O are available with an M16 thread size. For O size with M16 thread, the maximum cable inner sheath diameter is 10.9mm
31
1
Cable Glands
1
Hawke Glands 153/RAC 153/RAC Industrial Glands Application Outdoor or indoor use. For use with single wire armour ‘W’, wire braid ‘X’, aluminium strip armour ‘Y’ and steel tape armour ‘Z’ elastomer and plastic insulated cables. Technical Data Construction and Test Standards: EN 50262, BS 6121 : Part 1 Type E1W, E1X, E1Y and E1Z. Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days) to IEC/EN 60529 and NEMA 4X. Deluge Protection to DTS01 (Deluge Seal Optional). Operating Temperature Range: -60°C to +80°C. Assembly Instruction Sheet: AI 399. Features Provides armour clamping using one clamping arrangement for all amour / braid types. Provides a seal on the cables inner sheath. Provides a cable retention and low smoke and fume, zero halogen seal onto the cables outer sheath. Manufactured in Brass (standard), Nickel Plated Brass,316 Stainless Steel or Aluminium. Brass NPT entries are nickel plated as standard. CABLE GLAND SELECTION TABLE Entry Thread Size Size Ref.
Metric
NPT * Standard or Option
Hexagon Dimensions
Cable Acceptance Details Outer Sheath 'B'
Inner Sheath ‘A’
Standard Seal
Alternative Seal (S)
Min.
Max.
Armour / Braid ‘C’
'G'
Orientation Orientation 1 2
Across Flats
Across Corners
Os
M20²
½"
3.0
8.0
-
-
5.5
12.0
0.8 / 1.25
0.0 / 0.8
52.0
24.0
26.5
O
M20²
½"
6.5
11.9
-
-
9.5
16.0
0.8 / 1.25
0.0 / 0.8
52.0
24.0
26.5
A
M20
¾" or ½"
10.0
14.3
8.5
13.4
12.5
20.5
0.8 / 1.25
0.0 / 0.8
53.0
30.0
32.5
B
M25
1" or ¾"
12.5
20.2
9.5
15.4
16.9
26.0
1.25 / 1.6
0.0 / 0.7
69.5
36.0
39.5
C
M32
1¼" or 1"
19.0
26.5
14.5
21.2
22.0
33.0
1.6 / 2.0
0.0 / 0.7
64.0
46.0
50.5
C2
M40
1½" or 1¼"
25.0
32.5
22.0
28.0
28.0
41.0
1.6 / 2.0
0.0 / 0.7
68.3
55.0
60.6
D
M50
2" or 1½"
31.5
44.4 / 42.3¹
27.5
34.8
36.0
52.6
1.8 / 2.5
0.0 / 1.0
79.0
65.0
70.8
E
M63
2½" or 2"
42.5
56.3 / 54.3¹
39.0
46.5
46.0
65.3
1.8 / 2.5
0.0 / 1.0
78.9
80.0
88.0
F
M75
3" or 2½"
54.5
68.2 / 65.3¹
48.5
58.3
57.0
78.0
1.8 / 2.5
0.0 / 1.0
83.7
95.0
104.0
G
M80
3½"
67.0
73.0
-
-
75.0
89.5
2.0 / 3.5
0.0 / 1.0
95.6
106.4
115.0
H
M90
3½"
67.0
77.6
-
-
75.0
89.5
2.0 / 3.5
0.0 / 1.0
95.6
115.0
130.0
J
M100
4"
75.0
91.6
-
-
88.0
104.5
2.5 / 4.0
0.0 / 1.0
95.6
127.0
142.0
All dimensions in millimetres (except * where dimensions are in inches). Os - F size metric entry threads are 1.5mm pitch as standard, 15mm length of thread. For G size glands and above, a 2mm pitch is supplied as standard, 20mm length of thread (1.5mm pitch with 15mm length of thread can be supplied) please specify when ordering.
¹ Smaller value is applicable when selecting reduced NPT entry option. ² Sizes Os and O are available with an M16 thread size. For O size with M16 thread, the maximum cable inner sheath diameter is 10.9mm
32
Cable Glands
Hawke Glands 501/421 EExd 501/421 EExd Glands Application The 501/421 cable gland provides a seal on the outer cable sheath and is intended for use on non-armoured elastomer and plastic insulated cables. The cable gland is dual certified Exd and Exe and is suitable for installation in Zone 1 (21) and Zone 2 (22) hazardous areas. Technical Data Flameproof Exd and Increased Safety Exe II 2 GD ExtD A21. Certifi cate No’s: Baseefa06ATEX0056X and IECEx BAS 06.0013X. Suitable for use in Zone 1, Zone 2, Zone 21, Zone 22 and in Gas Groups IIA, IIB and IIC. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-1, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days) to IEC/EN 60529 and NEMA 4X. Deluge Protection to DTS01. Operating Temperature Range: -60°C to +100°C. Assembly Instruction Sheet: AI 307. Features When used in Increased Safety applications, this cable gland may be used with braided cable where the braid and the outer sheath pass into the enclosure. The braid must then be suitably terminated inside the enclosure. Manufactured in Brass (standard), Nickel Plated Brass, 316 Stainless Steel or Aluminium. Brass NPT entries are nickel plated as standard. CABLE GLAND SELECTION TABLE Entry Thread Size
Cable Acceptance Details
Hexagon Dimensions
Outer Sheath ‘B’
Size Ref.
Metric
NPT * Standard or Option
Min.
Max.
Min.
Max.
2K
M16
-
3.2
8.0
-
-
Os
M20²
½"
3.2
8.0
-
O
M20²
½"
6.5
11.9
A
M20
¾" or ½"
10.0
B
M25
1" or ¾"
C
M32
C2
‘G’
Across Flats
Across Corners
23.5
19.0
21.2
-
23.8
24.0
26.5
-
-
23.8
24.0
26.5
14.3
8.5
13.5
24.8
30.0
32.5
13.0
20.2
9.5
15.4
25.8
36.0
39.5
1¼" or 1"
19.5
26.5
15.5
21.2
28.2
46.0
50.5
M40
1½" or 1¼"
25.0
32.5
22.0
28.0
29.5
55.0
60.6
D
M50
2" or 1½"
31.5
44.4 / 42.3¹
27.5
34.8
40.4
65.0
70.8
E
M63
2½" or 2"
42.5
56.3 / 54.3¹
39.0
46.5
38.2
80.0
88.0
F
M75
3" or 2½"
54.5
68.2 / 65.3¹
48.5
58.3
40.5
95.0
104.0
G
M80
3½"
67.0
73.0
-
-
41.0
106.4
115.0
H
M90
3½"
67.0
77.6
-
-
41.0
115.0
130.0
J
M100
4"
75.0
91.6
-
-
41.0
127.0
142.0
Standard Seal
Alternative Seal (S)
All dimensions in millimetres (except * where dimensions are in inches). 2K - F size metric entry threads are 1.5mm pitch as standard, 15mm length of thread. For G size glands and above, a 2mm pitch is supplied as standard, 20mm length of thread (1.5mm pitch with 15mm
¹ Smaller value is applicable when selecting reduced NPT entry option. ² Sizes Os and O are available with an M16 thread size. For O size with M16 thread, the maximum cable outer sheath diameter is 10.9mm
33
1
Cable Glands
1
Hawke Glands 501/453 EExd Glands 501/453/UNIVERSAL EExd Glands Application Outdoor or indoor use. For use with single wire armour ‘W’, wire braid ‘X’, steel tape armour ‘Z’, elastomer and plastic insulated cables. For particular use with Cables that exhibit ‘Cold Flow’ characteristics. Technical Data Flameproof Exd and Increased Safety Exe II 2 GD ExtD A21 and Restricted Breathing ExnR II 3G. Certificate No’s: For sizes Os to F: Baseefa06ATEX0057X and IECExBAS 06.0014X. For sizes G to J: Baseefa06ATEX0056X and IECEx BAS 06.0013X. Suitable for use in Zone 1, Zone 2, Zone 21, Zone 22 and in Gas Groups IIA, IIB and IIC. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 600791, IEC/EN 60079-7, IEC/EN 60079-15, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days) to IEC/EN 60529 and NEMA 4X. Deluge Protection to DTS01. Operating Temperature Range: -60°C to +80°C. Assembly Instruction Sheet: AI 300 (Sizes Os to F) and AI 303 (Sizes G to J). Features
Provides armour clamping using one clamping arrangement for all armour / braid types. Provides a diaphragm seal on inner sheath of cable which willnot damage cables that exhibit ‘Cold Flow’ characteristics. Provides an outer deluge seal to prevent moisture ingress to the cable armour / braid. Provides a cable retention and low smoke and fume, zero halogen seal onto the cables outer sheath. Manufactured in Brass (standard), Nickel Plated Brass, 316 Stainless Steel or Aluminium. Brass NPT entries are nickel plated as standard.
CABLE GLAND SELECTION TABLE Entry Thread Size Size Ref.
Metric
NPT * Standard or Option
Os
M20²
½"
O
M20²
½"
Cable Acceptance Details Inner Sheath ‘A’ Min.
Outer Sheath ‘B’
Max.
Min.
Max.
3.5
8.1
5.5
12.0
6.5
11.4
9.5
16.0
Hexagon Dimensions
Armour / Braid ‘C’ Orientation Orientation 1 2 0.0 / 0.8 0.8 / 1.25
'G'
Across Flats
Across Corners
61.6
24.0
26.5
0.8 / 1.25
0.0 / 0.8
61.6
24.0
26.5
A
M20
¾" or ½"
8.4
14.3
12.5
20.5
0.8 / 1.25
0.0 / 0.8
63.0
30.0
32.5
B
M25
1" or ¾"
11.1
19.7
16.9
26.0
1.25 / 1.6
0.0 / 0.7
69.9
36.0
39.5
C
M32
1¼" or 1"
17.6
26.5
22.0
33.0
1.6 / 2.0
0.0 / 0.7
73.2
46.0
50.5
C2
M40
1½" or 1¼"
23.1
32.5
28.0
41.0
1.6 / 2.0
0.0 / 0.7
77.9
55.0
60.6
D
M50
2" or 1½"
28.9
44.4 / 42.3¹
36.0
52.6
1.8 / 2.5
0.0 / 1.0
93.5
65.0
70.8
E
M63
2½" or 2"
39.9
56.3 / 54.3¹
46.0
65.3
1.8 / 2.5
0.0 / 1.0
94.0
80.0
88.0
F
M75
3" or 2½"
50.5
68.2 / 65.3¹
57.0
78.0
1.8 / 2.5
0.0 / 1.0
103.0
95.0
104.0
G
M80
3½"
67.0
73.0
75.0
89.5
2.0 / 3.5
0.0 / 1.0
90.6
106.4
115.0
H
M90
3½"
67.0
77.6
75.0
89.5
2.0 / 3.5
0.0 / 1.0
90.6
115.0
130.0
J
M100
4"
75.0
91.6
88.0
104.5
2.5 / 4.0
0.0 / 1.0
90.6
127.0
142.0
All dimensions in millimetres (except * where dimensions are in inches). Os - F size metric entry threads are 1.5mm pitch as standard, 15mm length of thread. For G size glands and above, a 2mm pitch is supplied as standard, 20mm length of thread (1.5mm pitch with 15mm length of thread can be supplied) please specify when ordering. G size and above are available in the 501/453/RAC design style. ¹ Smaller value is applicable when selecting reduced NPT entry option. ² Sizes Os and O are available with an M16 thread size. For O size with M16 thread, the maximum cable inner sheath diameter is 10.9mm
34
Cable Glands
Hawke Glands ICG/653 EExd Barrier Glands ICG/653/UNIVERSAL EExd Barrier Glands Application Outdoor or indoor use. For use with single wire armour ‘W’, wire braid ‘X’, steel tape armour ‘Z’, elastomer and plastic insulated cables. Cables that are not effectively filled, compact and/or circular, have tape bedding or have hygroscopic fillers. Cables that exhibit ‘Cold Flow’ characteristics. Enclosures containing an ignition source in gas group IIC areas or containing an ignition source in a Zone 1 area. Technical Data Flameproof Exd and Increased Safety Exe II 2 GD ExtD A21. Certificate No’s: Baseefa06ATEX0058X and IECEx BAS 06.0015X. Suitable for use in Zone 1, Zone 2, Zone 21, Zone 22 and in Gas Groups IIA, IIB and IIC. Construction and Test Standards: IEC/EN 60079-0, IEC/EN 60079-1, IEC/EN 60079-7, IEC/EN 61241-0 and IEC/EN 61241-1. Ingress Protection: IP66, IP67 and IP 68 (30 metres for 7 days) to IEC/EN 60529 and NEMA 4X. Deluge Protection to DTS01. Operating Temperature Range: -60°C to +80°C. Assembly Instruction Sheet: AI 301. Features Provides a barrier seal to the individual insulated cores within the cable and prevents entry of the products of an explosion into the cable. Assembly of the cable gland compresses and distributes the compound evenly to create a barrier seal at the point of entry into the enclosure. The compound chamber may be separated from the cured compound to ensure that the chamber has been effectively filled. If required, external voids can be repaired. Provides armour clamping, using one clamping arrangement for all armour / braid types. Provides an outer deluge seal to prevent moisture ingress to the cable armour / braid. Provides a cable retention and low smoke and fume, zero halogen seal onto the cables outer sheath. Manufactured in Brass (standard), Nickel Plated Brass, 316 Stainless Steel or Aluminium. Brass NPT entries are nickel plated as standard. CABLE GLAND SELECTION TABLE Entry Thread Size Siz e Ref .
Metric
10.0
6
Outer Sheath ‘B’ Min
Max
5.5
12.0
Armour / Braid ‘C’
'G'
Orientation Orientation 1 2 0.8 / 1.25
Across Flats
Across Corners
24.0
26.5
M20 ½" 8.9selecting reduced 10.0 NPT entry 6 option.9.5 16.0 sizes 0.8 are / 1.25 0.0 / 0.8 ¹O Smaller value is applicable when Note: Larger available. M20
8.9
Max. No. of Cores
67.0
A
½"
Inner Sheath / Cores Max. Max Inner Over Sheath ‘E’ Cores ‘D’
0.0 / 0.8
Os
M20
NPT * Standard or Option
Hexagon Dimensions
Cable Acceptance Details
67.0
24.0
26.5
¾" or ½"
11.0
12.5
10
12.5
20.5
0.8 / 1.25
0.0 / 0.8
67.0
30.0
32.5
B
M25
1" or ¾"
16.2
18.4
21
16.9
26.0
1.25 / 1.6
0.0 / 0.7
73.6
36.0
39.5
C
M32
1¼" or 1"
21.9
24.7
42
22.0
33.0
1.6 / 2.0
0.0 / 0.7
78.0
46.0
50.5
C2
M40
1½" or 1¼"
26.3
29.7
60
28.0
41.0
1.6 / 2.0
0.0 / 0.7
82.4
55.0
60.6
D
M50
2" or 1½"
37.1
41.7
80
36.0
52.6
1.8 / 2.5
0.0 / 1.0
88.7
65.0
70.8
E
M63
2½" or 2"
47.8
53.5
100
46.0
65.3
1.8 / 2.5
0.0 / 1.0
92.7
80.0
88.0
F
M75
3" or 2½"
59.0
66.2 / 65.3¹
120
57.0
78.0
1.8 / /2.5
0.0 / 1.0
99.4
95.0
104.0
All dimensions in millimeters (except * where dimensions are in inches). Metric entry threads are 1.5mm pitch as standard, 15mm length of
35
1
Cable Glands
1
Hawke Selection Charts Hawke Selection Charts Gland Type/Function
501/ 421
501/ 423
501/ 453 RAC
501/ 453 RAC
501/ 453 UNI
Industrial Industrial ( UL Wet Locations ) Dual certified Exe / Exd Certified IECEx Certified ExnR Group II certified Group I certified Certified Class 1, Div 1 Certified Class 1, Div 2 Certified Class 1, Zone 1 Certified Class 1, Zone 2 Certified UL / ULc Certified CSA Certified Cepel Certified GOST-R Certified GOST -K Certified DNV Marine approval Certified ABS Marine approval For use with non-armoured elastomer & plastic insulated cables May be used on unarmoured cables incorpoFor use with single wire armoured 'W', wire braided 'X' and steel tape armoured 'Z' elasFor use with single wire armoured 'W', wire braided 'X' and steel tape armoured 'Z' cables with a lead inner sheath For use with pliable wire armour For use with braided cables only For use with single wire armour only For cables exhibiting 'cold flow' characteristics For cables that are not substantially compact and circular, have extruded bedding and any fillers are hygroscopic For use with continuous corrugated aluminium, interlocked aluminium and interlocked steel metal clad and teck cables
36
PSG 553/ RAC
453 UNI V
653 453 ICG 453/T UNI 653/T RAC 623 V
ICG 653/ UNI
ICG 653/ UNIV
501/ 414
Cable Glands
Hawke Selection Charts Hawke Selection Charts Gland Type/Function
501/ 421
501/ 423
501/ 453 RAC
501/ 453 RAC L
501/ 453 UNI V
PSG 553/ RAC
Provides a diaphragm seal on the cables inner sheath Provides a compound barrier seal between the individual insulated cores within the cable Provides an elastomeric seal between the individual insulated cores within the cable For use with enclosures containing an ignition source in gas group II C areas For use with enclosures exceeding 2 litres in volume, containing an ignition source and installed in a Zone 1 area Comes with a deluge boot as standard Has a 'compression' type seal Can be used with conduit systems
37
453 UNI V
453 453/T 653 653/T ICG RAC UNI 623 V
ICG 653/ UNI V
ICG 653/ UNIV L
501/ 414
1
Cable Glands
1
Hawke Selection Chart Hawke Selection Charts CSB 150 SB 656 / Gland Type/Function 121 123 474 & RA 656 C Industrial Industrial ( UL Wet Locations ) Dual certified Exe / Exd Certified IECEx Certified ExnR Group II certified Group I certified Certified Class 1, Div 1 Certified Class 1, Div 2 Certified Class 1, Zone 1 Certified Class 1, Zone 2 Certified UL / ULc Certified CSA Certified Cepel Certified GOST-R Certified GOST -K Certified DNV Marine approval Certified ABS Marine approval For use with non-armoured elastomer & plastic insulated cables May be used on unarmoured cables incorporating inner & outer sheaths For use with single wire armoured 'W', wire braided 'X' and steel tape armoured 'Z' elastomer and plastic insulated cables For use with single wire armoured 'W', wire braided 'X' and steel tape armoured 'Z' cables with a lead inner sheath For use with pliable wire armour For use with braided cables only For use with single wire armour only For cables exhibiting 'cold flow' characteristics For cables that are not substantially compact and circular, have extruded bedding and any fillers are hygroscopic For use with continuous corrugated aluminium, interlocked aluminium and interlocked steel metal clad and teck cables
38
151 / RA C
153 / RA C
153 153 / 153 UN 114 701 711 710 753 755 RA /X IV CL
Cable Glands
Hawke Selection Chart Hawke Selection Charts Gland Type/Function SB CSB 121 123 150 474 656 / & RA 656 C Provides a diaphragm seal on the cables inner sheath Provides a compound barrier seal between the individual insulated cores within the cable Provides an elastomeric seal between the individual insulated cores within the cable For use with enclosures containing an ignition source in gas group II C areas For use with enclosures exceeding 2 litres in volume, containing an ignition source and installed in a Zone 1 area Comes with a deluge boot as standard Has a 'compression' type seal Can be used with conduit systems
39
151 / RA C
153 / RA C
153 153 114 153 701 711 710 753 755 / UN /X RA IV CL
1
Cable Glands
1
Gland Accessories Locknuts & Earthtags Gland Accessories Brass Hexagon Locknuts
Aluminium Hexagon Locknuts
Part Number
Thread Size
Part Number
Thread Size
16GNL
16mm
16AGNL
16mm
20GNL
20mm
20AGNL
20mm
25GNL
25mm
25AGNL
25mm
32GNL
32mm
32AGNL
32mm
40GNL
40mm
40AGNL
40mm
50GNL
50mm
50AGNL
50mm
63GNL
63mm
63AGNL
63mm
75GNL
75mm
75AGNL
75mm
80GNL
80mm
80AGNL
80mm
Brass Earthtags
Aluminium Earthtags
Part Number
Thread Size
Part Number
Thread Size
ET20
20mm
AET20
20mm
ET25
25mm
AET25
25mm
ET32
32mm
AET32
32mm
ET40
40mm
AET40
40mm
ET50
50mm
AET50
50mm
ET63
63mm
AET63
63mm
ET75
75mm
AET75
75mm
ET80
80mm
AET80
80mm
ET90
90mm
AET90
90mm
Nylon Entry Thread Washers
Red Fibre Entry Thread Washers
Part Number
Thread Size
Part Number
Thread Size
M16NYW
16mm
M16FIB
16mm
M20NYW
20mm
M20FIB
20mm
M25NYW
25mm
M25FIB
25mm
M32NYW
32mm
M32FIB
32mm
M40NYW
40mm
M40FIB
40mm
M50NYW
50mm
M50FIB
50mm
M63NYW
63mm
M63FIB
63mm
M75NYW
75mm
M75FIB
75mm
40
Cable Glands
Gland Accessories Gland Shrouds MICC Cable Gland Shrouds
Protection class to EN 60 529: IP 68 to 1,5 bar 30 min.) Protection class to DIN 40 050-T9: IP 69K Flame protection: Glow wire test 650°C acc. to EN 60695-2-11 Temperature range: 40°C to 100°C, interm. up to approx. 120°C Material: Polymide Equipment: A micro-porous, liquid-tight and breathable ePTFE membrane 4 standard colours: R= Red W= White O= Orange B=Black Other colours can be made to order
Part Number
mm
RHGMM20
20
RHGMM25
25
RHGMM32
32
*Add letter for colour
ATEX Explosion proof Gland Shrouds and Earth Tags
ATEX Earth Tags Part Number
Size Mm
ATEX Shroud Type A (Armoured) Part Number
Size Mm
Gland type
ATEX Shroud Type B (NON-Armoured) Part Number
Size Mm
Gland type
OSET-A16
16
OSSH-A16
16
E1XF / WF 16
OSSH-A16
16
A2F16
OSET-A20
20
OSSH-A20
20
E1XF / WF 20
OSSH-A20
20
A2F20
OSET-A25
25
OSSH-A25
25
E1XF / WF 25
OSSH-A25
25
A2F25
OSET-A32
32
OSSH-A32
32
E1XF / WF 32
OSSH-A32
32
A2F32
OSET-A40
40
OSSH-A40
40
E1XF / WF 40
OSSH-A40
40
A2F40
OSET-A50
50
OSSH-A50
50
E1XF / WF 50
OSSH-A50
50
A2F50
OSET-A63
63
OSSH-A63
63
E1XF / WF 63
OSSH-A63
63
A2F63
OSET-A75
75
OSSH-A75
75
E1XF / WF 75
OSSH-A75
75
A2F75
41
1
Cable Glands
1
Glands Accessories Vent Plug/ Earthing Nut VENT Ventilation plug unit
Protection class to EN 60 529: IP 68 to 1,5 bar 30 min.) Protection class to DIN 40 050-T9: IP 69K Flame protection: Glow wire test 650°C acc. to EN 60695-2-11 Temperature range: 40°C to 100°C, interm. up to approx. 120°C Material: Polymide Equipment: A micro-porous, liquid-tight and breathable ePTFE membrane
Part Number
M mm
L mm
SW mm
E1 mm
TL mm
EVPS12
12
8
16
18
17.5
Earthing NutsTM The Earthing Nut is designed to save you up to 60% fitting time than conventional methods when terminating and earthing metal cable glands Features: Fitted right first time every time Replaces traditional “banjo” earth-tag and lock-nut Enable a direct integrity connection for protective earthing Grub screw secures nut to the gland ensuring continuity, even if the enclosure becomes damaged Can be tightened with one tool from outside the box using unique teeth bite into the box wall Improved safety
Part No.
To Suit Thread Size Pack Quantity
BELN20
20
2 OR 10
BELN25
25
2 OR 10
BELN32
32
2
BELN40
40
1
BELN50
50
1
BELN63
63
1
BELN75
75
1
42
Cable Glands
Glands Accessories Enlargement Adaptors ATEX Plastic Enlargement & Reduction adaptors
Explosion protection II 2 Ex e II; II 2 EX tD A21 IP66 Certificates: PTB 04 ATEX 1040 X Temperature range –20°C to +70°C IP66
REDUCTION ADAPTOR METRIC-METRIC Part Number
ATEX ADAPTOR PG-METRIC
Size mm
DA Mm
Di Mm
SW
TL mm
EX-KRM 16/12
16/12 M 16x1,5 M 12x1,5
20
27
EX-KRM 20/12
20/12 M 20x1,5 M 12x1,5
24
16
EX-KRM 20/16
20/16 M 20x1,5 M 16x1,5
24
27
EX-KRM 25/12
25/12 M 25x1,5 M 12x1,5
29
17
EX-KRM 25/16
25/16 M 25x1,5 M 16x1,5
29
17
EX-KRM 25/20
25/20 M 25x1,5 M 20x1,5
29
17
EX-KRM 32/16
32/16 M 32x1,5 M 16x1,5
36
19
Size mm
DA Mm
Di Mm
S W
TL mm
EX-APM 7/12
25
PG 7
M 12
16
27
EX-KRM 32/20
32/20 M 32x1,5 M 20x1,5
36
19
EX-APM 7/16
25
PG 7
M 16
20
27
EX-KRM 32/25
32/25 M 32x1,5 M 25x1,5
36
19
EX-APM 9/12
25
PG 9
M 12
20
27
EX-KRM 40/20
40/20 M 40x1,5 M 20x1,5
46
19
EX-APM 9/16
25
PG 9
M 16
20
27
EX-KRM 40/25
40/25 M 40x1,5 M 25x1,5
46
19
EX-APM 9/20
25
PG 9
M 20
24
27
EX-KRM 40/32
40/32 M 40x1,5 M 32x1,5
46
19
EX-APM 11/16
25
PG 11
M 16
22
27
EX-KRM 50/20
50/20 M 50x1,5 M 20x1,5
55
21
EX-APM 11/20
25
PG 11
M 20
24
27
EX-KRM 50/25
50/25 M 50x1,5 M 25x1,5
55
21
EX-APM 11/25
25
PG 11
M 25
29
27
EX-KRM 50/32
50/32 M 50x1,5 M 32x1,5
55
21
EX-APM 13,5/16
25
PG 13,5
M 16
24
28
EX-KRM 50/40
50/40 M 50x1,5 M 40x1,5
55
21
EX-APM 13,5/20
25
PG 13,5
M 20
24
28
EX-KRM 63/20
63/20 M 63x1,5 M 20x1,5
68
22
EX-APM 13,5/25
25
PG 13,5
M 25
29
28
EX-KRM 63/25
63/25 M 63x1,5 M 25x1,5
68
22
EX-APM 16/20
25
PG 16
M 20
27
28
EX-KRM 63/32
63/32 M 63x1,5 M 32x1,5
68
22
EX-APM 16/25
25
PG 16
M 25
29
28
EX-KRM 63/40
63/40 M 63x1,5 M 40x1,5
68
22
EX-APM 16/32
25
PG 16
M 32
36
28
EX-KRM 63/50
63/50 M 63x1,5 M 50x1,5
68
22
EX-APM 21/20
10
PG 21
M 20
33
19
EX-APM 21/25
10
PG 21
M 25
33
30
EX-APM 21/32
10
PG 21
M 32
36
30
EX-APM 21/40
10
PG 21
M 40
46
30
EX-APM 29/20
10
PG 29
M 20
42
19
EX-APM 29/25
10
PG 29
M 25
42
19
EX-APM 29/32
10
PG 29
M 32
42
19
EX-APM 29/40
10
PG 29
M 40
46
30
EX-APM 29/50
10
PG 29
M 50
55
30
Part Number
ENGLARGEMENT ADAPTER METRIC-METRIC Size DA Di TL Part Number SW mm Mm Mm mm 20 27 EX-KEM 12/16 100 M 12x1,5 M 16x1,5
LARGER SIZES AVAILABLE ON REQUEST
43
EX-KEM 16/20
100
M 16x1,5 M 20x1,5
24
27
EX-KEM 20/25
100
M 20x1,5 M 25x1,5
29
27
EX-KEM 25/32
100
M 25x1,5 M 32x1,5
36
28
EX-KEM 32/40
50
M 32x1,5 M 40x1,5
46
30
EX-KEM 40/50
25
M 40x1,5 M 50x1,5
55
30
EX-KEM 50/63
5
M 50x1,5 M 63x1,5
68
32
1
Cable Glands
1
Gland Accessories ATEX adaptors ATEX Ex d Brass Enlargement & Reduction adaptors
Explosion protection II 2 G/D EEx d IIC / Ddx e II, IP67 Certificates: ATEX NEMKO 03 ATEX145(8/9) Temperature range –20°C to +70°C IP67
ATEX Ex d Reduction adaptor
ATEX Ex d Enlargement adaptor Part number
Size mm
OSAJ 16/20
DA mm
DI mm
SW mm
16/20 M 16x1,5
M 20x1,5
25
OSAJ 16/25
16/25 M 16x1,5
M 25x1,5
28
OSAJ 20/25
20/25 M 20x1,5
M 25x1,5
28
OSAJ 16/32
16/32 M 16x1,5
M 32x1,5
35
OSAJ 20/32
20/32 M 20x1,5
M 32x1,5
35
OSAJ 25/32
25/32 M 25x1,5
M 32x1,5
35
OSAJ 20/40
20/40 M 20x1,5
M 40x1,5
45
OSAJ 25/40
25/40 M 25x1,5
M 40x1,5
45
OSAJ 32/40
32/40 M 32x1,5
M 40x1,5
45
OSAJ 25/50
25/50 M 25x1,5
M 50x1,5
55
OSAJ 32/50
32/50 M 32x1,5
M 50x1,5
55
OSAJ 40/50
40/50 M 40x1,5
M 50x1,5
55
OSAJ 32/63
32/63 M 32x1,5
M 63x1,5
67
OSAJ 40/63
40/63 M 40x1,5
M 63x1,5
67
OSAJ 50/63
50/63 M 50x1,5
M 63x1,5
67
OSAJ 40/75
40/75 M 40x1,5
M 75x1,5
80
OSAJ 50/75
50/75 M 50x1,5
M 75x1,5
80
OSAJ 63/75
63/75 M 63x1,5
M 75x1,5
80
44
Part number
Size Mm
DA Mm
DI Mm
SW mm
OSRA 20-16
20-16
M 20x1,5
M 16x1,5
25
OSRA 25-16
25-16
M 25x1,5
M 16x1,5
28
OSRA 25-20
25-20
M 25x1,5
M 20x1,5
28
OSRA 32-16
32-16
M 32x1,5
M 16x1,5
35
OSRA 32-20
32-20
M 32x1,5
M 20x1,5
35
OSRA 32-25
32-25
M 32x1,5
M 25x1,5
35
OSRA 40-20
40-20
M 40x1,5
M 20x1,5
45
OSRA 40-25
40-25
M 40x1,5
M 25x1,5
45
OSRA 40-32
40-32
M 40x1,5
M 32x1,5
45
OSRA 50-25
50-25
M 50x1,5
M 25x1,5
55
OSRA 50-32
50-32
M 50x1,5
M 32x1,5
55
OSRA 50-40
50-40
M 50x1,5
M 40x1,5
55
OSRA 63-32
63-32
M 63x1,5
M 32x1,5
67
OSRA 63-40
63-40
M 63x1,5
M 40x1,5
67
OSRA 63-50
63-50
M 63x1,5
M 50x1,5
67
OSRA 75-40
75-40
M 75x1,5
M 40x1,5
80
OSRA 75-50
75-50
M 75x1,5
M 50x1,5
80
OSRA 75-63
75-63
M 75x1,5
M 63x1,5
80
Cable Glands
1
Gland Accessories Earthing cones Earthing cones to DIN 89345 for SPRINT Glands
EMC cable gland with core parts acc. To DIN 89345 Continuous EMX protection due to earthing cones Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 04 ATEX 1112 X Temperature range –40 to +75°C Inc. Dust protection gasket ALSO AVAILABLE IN STAINLESS STEEL
Part number
Size mm
D mm
Cable OD mm
Below shield D mm
SW mm
E1 mm
TL mm
EMSKE 12 EMV-Z
12
M 12x1,5
3-7
5
16
18
23 - 30
EMSKE 16 EMV-Z
16
M 16x1,5
4,5 - 10
7,5
20
22
26 - 34
EMSKE 20 EMV-Z
20
M 20x1,5
6 - 13
9,5
24
27
29 - 37
EMSKE 25 EMV-Z
25
M 25x1,5
9 - 17
16
29
32
33 - 42
EMSKE 32 EMV-Z
32
M 32x1,5
13 - 21
20
36
40
36 - 44
EMSKE 40 EMV-Z
40
M 40x1,5
16 - 28
26
46
51
44 - 55
EMSKE 50 EMV-Z
50
M 50x1,5
21 - 35
33
55
61
51 - 62
EMSKE 63 EMV-Z
63
M 63x1,5
34 - 48
45
68
75
56 - 67
Explosion Proof ATEX Plastic Stop Ends
EEx e polyamide stop end, for secure closing of unused threaded holes or through holes Self loosening protection Suitable for explosion endangered areas Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 06 ATEX 1032 X Temperature range –40°C to +75°C
Part number
Size mm
D mm
L mm
SW1 mm
SW2 mm
E1 mm
TL mm
EX-EVSG 12
12
M 12x1,5
15
16
6
18
19
EX-EVSG 16
16
M 16x1,5
15
20
8
22
19
EX-EVSG 20
20
M 20x1,5
15
24
8
26
19
EX-EVSG 25
25
M 25x1,5
15
29
8
31
20
EX-EVSG 32
32
M 32x1,5
15
36
8
39
20
EX-EVSG 40
40
M 40x1,5
15
46
8
50
20
EX-EVSG 50
50
M 50x1,5
15
55
8
60
20
EX-EVSG 63
63
M 63x1,5
15
68
8
73
20
EX-EVSG 75
75
M 75x1,5
15
82
8
90
20
45
Cable Glands
1
Gland Accessories ATEX Stop Ends Explosion Proof ATEX Brass Stop Ends
Brass Nickel plated ATEX Stop End O ring– EPDM Explosion protection II 2 G Ex e II; II 2 D Ex tD A21 IP68 Protection class to EN 60 529: IP68 5bar (30min) Certificates: PTB 05 ATEX 1106 Temperature range –40°C to +120°C
Size mm
D mm
L mm
TL mm
EMVS 12
12
M 12x1,5
5
7.5
EMVS 16
16
M 16x1,5
5
8
EMVS 20
20
M 20x1,5
6
9
EMVS 25
25
M 25x1,5
6.5
10
EMVS 32
32
M 32x1,5
7
10.5
EMVS 40
40
M 40x1,5
8
12
EMVS 50
50
M 50x1,5
9
15
EMVS 63
63
M 63x1,5
10
16
Part number
Explosion Proof ATEX Ex d Stop Ends
EEx d Brass nickel-plated Stop End Explosion protection II 2 GD E Ex d IIC/EEexe II Protection class to EN 60 529: IP67 Certificates: Nemko 02 ATEX 502 Temperature range –40°C to +100°C
Size mm
D mm
L mm
OSSP-R 16
16
M 16x1,5
15
OSSP-R 20
20
M 20x1,5
15
OSSP-R 25
25
M 20x1,5
15
OSSP-R 32
32
M 32x1,5
15
OSSP-R 40
40
M 40x1,5
15
OSSP-R 50
50
M 50x1,5
15
OSSP-R 63
63
M 63x1,5
15
OSSP-R 75
70
M 75x1,5
15
Part number
46
Cable Cleats
CABLE COMPONENTS
2
Section 2 Cleats and Ties CONTENTS
PAGE 48-52
Plastic & LSF Cable Cleats Aluminium Single Bolt Cleats
53
Aluminium 2 Bolt Cleats
54
Cast Iron Cleats for Fire Performance Cable
54-55
Cable Cleat Selector for Single and Two Bolt Cleats
56
Aluminium Trefoil Cleats with Single & Two Bolt Fixing
57
Prysmian MultiCleat System
58-59
Threaded Rods & End Caps
60
Ellis Phoenix Cleat
61
Ellis Vulcan Cleats
62-63
Ellis Emperor Cleat
64
Ellis Atlas Cleat
65
Elis VariCleat
66
Ellis Centaur Cleats
67
Cable Hangers
68
Cable Ties
69-74
Accessories
75-76
47
PVC Cleats Single and Two Bolt Cleats Standard PVC Single & Two Bolt Cleat Cable Cleats
2
Part number
Suitable for use up to 50.8mm diameter cable Manufactured in high strength polypropylene High impact resistance Temperature stability of –35°C up to +105°C constant Unaffected by corrosive environments
Diameter Range mm
Stud Hole Size/Fixing Kit
Dimensions A
B
C
C3 Cable Cleat
5.0-7.6
6
12.5
15.0
26.5
C4 Cable Cleat
7.7-10.0
6
15.0
15.0
27.0
C5 Cable Cleat
10.5-12.7
6
17.0
16.0
29.7
C6 Cable Cleat
12.6-15.2
6
19.5
16.5
33.0
C7 Cable Cleat
15.1-17.8
6
25.0
19.5
36.0
C8 Cable Cleat
17.7-20.3
6
26.0
19.5
38.0
C9 Cable Cleat
20.2-22.8
6
29.0
19.5
42.0
C10 Cable Cleat
22.7-25.4
6
32.5
22.0
46.0
C11 Cable Cleat
25.3-27.7
CFK10-100
36.0
22.0
50.5
C12 Cable Cleat
27.6-30.5
CFK10-100
40.0
25.0
59.0
C14 Cable Cleat
30.4-35.5
CFK10-100
46.5
25.0
63.0
C16 Cable Cleat
35.4-40.6
CFK10-100
52.0
25.0
69.0
C18 Cable Cleat
40.5-45.7
CFK10-100
58.0
25.0
72.5
C20 Cable Cleat
45.6-50.8
CFK10=100
60.0
25.0
72.0
Part number
Diameter Range mm
Fixing Kit
Dimensions A
B
C
TC9 Cable Cleat
50-57
DFK10-125
60.0
32.0
76.2
TC10 Cable Cleat
57-64
DFK10-125
60.0
35.0
76.2
TC11 Cable Cleat
64-70
DFK10-125
62.5
40.0
114.3
TC12 Cable Cleat
70-76
DFK10-150
62.5
44.0
114.3
TC14 Cable Cleat
76-85
DFK10-150
63.5
46.5
114.3
TC15 Cable Cleat
85-105
DFK12-200
73.0
54.0
147.0
TC16 Cable Cleat
105-112
DFK12-200
90.0
74.0
139.0
TC17 Cable Cleat
112-120
DFK12-200
90.0
78.0
139.0
TC18 Cable Cleat
120-128
DFK12-200
100.0
82.5
157.0
TC19 Cable Cleat
128-135
DFK12-200
100.0
87.0
157.0
Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts
48
Selection Charts 1 & 2 Bolt Cleats Single LSF Bolt Two Part Cleat
Cable Cleats
Designed for ease of installation M10 fixings used throughout Double stacking of different sizes possible LSF & LSOH (zero halogen) as standard UV and weather resistant Can be double stacked on one fixing Operating temperature of –70°C up to +70°C Flammability rating UL94-V0
Part number
2
Diameter Range mm
Cleat Width
Cleat Height
Cleat Depth
Cleat Fixing Kit
1LSF10
10-13
37.8
27.0
41.4
CFK10-100
1LSF11
13-16
41.2
30.0
41.4
CFK10-100
1LSF12
10.5-12.7
44.3
33.0
41.4
CFK10-100
1LSF13
12.6-15.2
48.2
36.0
41.4
CFK10-100
1LSF14
15.1-17.8
52.2
40.0
41.4
CFK10-100
1LSF15
17.7-20.3
57.1
44.0
41.4
CFK10-100
1LSF16
20.2-22.8
63.1
49.0
41.4
CFK10-100
1LSF17
22.7-25.4
71.3
58.0
41.4
CFK10-125
1LSF18
25.3-27.7
77.3
67.0
41.4
CFK10-125
1LSF19
27.6-30.5
83.2
72.0
41.4
CFK10-125
Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts
49
LSF LSOH Cleats LSF LS0H Telcleats Telcleats Cable Cleats
2
Part number
LUL approved Designed for use with Afumex, LSOH and LSF cables Suitable for cables 10-51mm diameter Overlapping self adjusting ranges UV and weather resistant One piece, single fixing design Can be double stacked on one fixing Operating temperature of –70°C up to +70°C Flammability rating Ul94—V2 Low density polyethylene- unaffected by corrosive elements
Pack Quantity
Diameter mm
Standard
LSF LS0H (LUL Approved)
385AA01
385LSF01
100
10-15
385AA02
385LSF02
100
12-17
385AA03
385LSF03
100
15-20
385AA04
385LSF04
50
18-24
385AA05
385LSF05
25
22-29
385AA06
385LSF06
25
26-34
385AA07
385LSF07
10
32-42
385AA08
385LSF08
10
39-51
Cleat details B
C
Min
Max
Max
15
18
32
17
22
21
D Approx Weight g
Fixing
Screw Cable Tray
12
2.3
1. 1/4 x 8
M4 x 30
36
14
3.4
1. 1/2 x 8
M4 x 35
26
43
16
5.5
1. 3/4 x 8
M4 x 40
25
31
51
18
8.6
2x8
M4 x 45
30
37
57
20
12.4
2. 1/4 x 12
M6 x 50
.2
43
65
22
16.4
2. 1/2 x12
M6 x 60
42
52
78
25
24
2. 3/4 x 12
M6 x 70
50
62
91
26
35
3. 1/4 x 12
M7 x 80
50
LSF LSOH Cleats LSF LS0H Two Bolt Cleats LUL Approved LSOH Two Bolt Cleats
Cable Cleats
LUL approved Designed for use with Afumex, LSOH and LSF cables LSOH Suitable for cables 50 to 94mm diameter Overlapping self adjusting ranges UV and weather resistant Can be double stacked on one fixing Operating temperature of –70°C up to +70°C Flammability rating Ul94—V2 Low density polyethylene- unaffected by corrosive elements Can be double stacked
Cable & Cleat Selection Cable Dia. Min Max 50 58 374LSF01 56 64 374LSF02 62 70 374LSF03 68 76 374LSF04 74 82 374LSF05 80 88 374LSF06 86 94 374LSF07 Part No.
B 89 93 98 104 110 118 121
Dimensions (mm) C D 102 45 102 45 114 45 114 50 126 50 126 50 136 60
2
Cleat Details Fixing Kit E 80 DFK10-125 80 DFK10-150 92 DFK10-150 92 DFK10-150 104 DFK10-200 104 DFK10-200 114 DFK10-200
SWL FOS2 (kgf) 290 340 360 400 375 445 475
Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts
51
Weight (g) 174 158 174 210 254 264 326
Aluminium Cleats Aluminium Single & Two Bolt Cleats Aluminium Single Bolt Claw Cleats Cable Cleats
2
LUL Approved Suitable for use with cables from 10 to 51mm in diameter Can be used for types of cable routes Operating temperature –60°C to + 100°C Can be stacked to a maximum of three on one fixing Epoxy coated versions available on request
Table & Cleat Selection Part No. 370BA01 370BA02 370BA03 370BA04 370BA05 370BA06 370BA07 370BA08 370BA09
Cable Diameter Min Max 10 13 13 16 16 19 19 22 22 25 25 32 32 38 38 44 44 51
B 21 21 24 27 30 37 43 49 56
Cleat Details Approx. SWL Weight (FOS 3) E g kg 16 60 150 16 50 148 18 60 121 19 70 112 21 80 95 24 90 85 27 110 83 30 120 60 34 150 62
Dimensions C D 38 46 38 46 41 46 44 46 48 46 54 46 60 46 67 46 73 46
Stud Size CFK10-100 CFK10-100 CFK10-100 CFK10-100 CFK10-100 CFK10-100 CFK10-125 CFK10-125 CFK10-125
Claw Cleat Accessories
Packing Pieces
Enables double stacking of claw cleats
389AC03
Adaptor Plate
Assists in fixing cleats to channel
380AG02
Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts
52
Aluminium Cleats Aluminium Single & Two Bolt Cleats Aluminium Two Bolt Cleats
Cable Cleats
LUL Approved Suitable for LV & HV cables from 51 to 159mm diameter Can be used for types of cable routes EN 50368:2003 Operating temperature –60°C to + 100°C Can be double stacked Epoxy coated versions available on request
Cleat Selection Cable Diameter A (mm) Part No. Min Max 51 57 370BA10 57 64 370BA11 64 70 370BA12 70 76 370BA13 76 83 370BA14 83 89 370BA15 89 95 370BA16 95 101 370BA17 101 108 370BA18 108 114 370BA19
2
Cleat Details
B (max) 70 76 82 88 96 101 108 114 120 126
Dimensions (mm) C D 98 49 98 49 135 64 135 64 140 64 140 64 152 76 152 76 165 76 165 76
E 76 76 114 114 114 114 126 126 140 140
Stud size M10 M10 M10 M10 M12 M12 M12 M12 M12 M12
Approx Weight g 230 240 384 384 420 490 442 442 650 650
Cast Iron Single Bolt Claw Cleats for Fire Protection Cables
LUL approved For use with Fire Protection (FP) Cables Suitable for use with cables from 10 to 54mm in diameter Can be used for types of cable routes Hot dip galvanised finish on cast iron Operating temperature –60°C to +100°C & can withstand 2hr excursion to 1000°C Can be stacked to a maximum of three on one fixing Epoxy coated versions available on request Table & Cleat Selection
Part No. 370CG01 370CG02 370CG03 370CG04 370CG05 370CG06 370CG07 370CG08 370CG09
Cable Diameter Min Max 10 13 13 16 16 19 18 22 21 26 25 32 31 38 36 46 44 54
B 22 22 25 28 32 37 43 53 59
Dimensions C D 38 46 38 46 41 46 45 46 48 46 54 46 60 46 67 46 73 46
Cleat Details Approx. SWL Weight (FOS 3) E g kg 16 227 150 16 208 148 18 232 121 19 279 112 21 299 95 24 319 85 27 395 83 30 492 60 33 502 62
Fixing Kit M10 M10 M10 M10 M10 M10 M10 M10 M10
Cleat Fixing Kits CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts
53
Fire Performance Single & Two bolt Cleats 1& 2 Bolt Cast Iron Cleats Cast Iron Two Bolt Cleats for Fire Resistant Cables Cable Cleats
2
LUL approved For use with Fire Protection (FP) Cables Suitable for LV & HV cables from 51 to 89mm diameter Hot dip galvanised finish on cast iron Can be used for types of cable routes EN 50368:2003 Operating temperature –60°C to +100°C & can withstand 2hr excursion to 1000°C Can be double stacked Epoxy coated versions available on request
Cleat Selection Cable Diameter A (mm) Part No. Min Max 51 59 370CG10 54 62 370CG11 57 65 370CG12 62 70 370CG13 68 76 370CG14 74 82 370CG15 80 89 370CG16
Cleat Details
B (max) 70 76 82 88 96 101 108
Dimensions (mm) C D 98 49 98 49 135 64 135 64 140 64 140 64 152 76
Stud size M10 M10 M10 M10 M12 M12 M12
E 76 76 114 114 114 114 126
Approx Weight g 230 240 384 384 420 490 442
Selection Guide for FP600S Cable Cable Size mm Cores
4.0
6
10
16
25
35
50
70
95
120
150
185
240
300
400
2Core
04
04
04
05
06
06
06
07
07
08
08
09
09
10
11
3Core
04
04
05
06
06
07
07
08
08
08
09
09
09
11
12
4Core
04
05
05
06
07
07
08
08
09
09
10
11
12
13
14
Selection Guide for FP400 Cable Cable Size mm Cores
1.5
2.5
4.0
6
10
16
25
35
50
70
95
120
150
185
240
300
400
2Core
02
02
02
03
04
04
05
06
06
06
07
08
08
09
09
09
10
3Core
02
02
03
03
04
05
06
06
07
07
08
08
09
09
10
12
13
4Core
02
02
04
05
05
06
07
07
08
08
09
09
10
11
12
13
14
7Core
03
03
04
12Core
05
05
06
19Core
05
06
27Core
06
07
37Core
07
08
54
Single & Two bolt Cleats Selection charts Cable Cleat Selector Cable Spec Conductor Area mm2
1.5
2.5
4
6
10
16
25
35
50
70
95
120
150
185
240
300
400
Number of cores
Clingstrap
2 3 4 7 12 19 27 37 48 2 3 4 7 12 19 27 37 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4
5 6 6 6 8
TC Clamp
6 6 6 7 9
6 7 7 7 7 8 8 8 9 8 9 10 10 11 12 12 12 14 11 12 14 12 14 16 14 16 18 16 16 20 16 18 18 20 20
8
8 8 9 8 8 9 9 9 10 9 10 11 10 11 14
55
Cleats Telcleats (LUL 2 Bolt Afumex Cleat approved) (LUL approved) 1 1 1 2 3 4 5 6 6 1 1 2 2 4 5 6 6 2 2 3 3 3 4 4 4 4 4 4 5 4 5 5 5 5 6 5 6 6 6 6 7 6 7 8 7 7 8 7 8 01 8 8 01 8 01 02 01 02 03 01 03 05
Cable Cleats Aluminium Claw Cleats 1 1 1 2 3 4 5 6 6 2 2 2 3 4 5 6 6 2 2 3 3 3 4 4 4 5 4 5 6 4 6 6 5 6 6 6 6 6 6 7 7 7 7 8 7 8 9 8 9 10 9 9 10 9 10 11 10 11 12 11 12 13
SW1B1 /B2
2 3 4 5 6 6 2 2 2 3 4 5 6 6 2 2 3 3 3 4 4 4 5 4 5 6 4 6 6 5 6 6 6 6 6 6 7 7 7 7 8 7 8 9 8 9 10 9 9 10 9 10 11 10 11 12 11 12 13
2
Aluminium Trefoil Cleats Single & Two Bolt Aluminium Cleats Aluminium Trefoil Cleats with Single & Two Bolt Fixing Cable Cleats
Suitable for cables in trefoil groups 24-76mm 33 sizes in range Available in single or two bolt fixing design Operating temperature –60 to +100°C Single Fixing 376AC Double Fixing 376AB Tested to Peak Fault 76KA (30Ka RMS) Recommended spacing's: 900mm straight runs 300mm vertical bends & horizontal bends Fixing Kit TFK10-25 (M10 25mm set screw, flat washer, plain channel nut)
2
Part No.
376AC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
Cable & Cleat Selection Cable Diameter A (mm)
376AB 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
min 24 25 27 28 30 32 34 35 36 38 40 41 43 44 46 48 49 51 53 54 55.5 57 59 60 62 63.5 65 66.5 68 70 71.5 73 74.5
max 25 27 28 30 32 34 35 36 38 40 41 43 44 46 48 49 51 53 54 55.5 57 59 60 62 63.5 65 66.5 68 70 71.5 73 74.5 76
Cleat Details Dimensions (mm) Single Fixing B 94 97 100 103 105 106 109 113 116 119 122 124 127 130 133 137 140 143 146 155 158 160 163 165 168 172 176 178 181 187 190 193 197
D 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 38 44 44 44 44 44 44 44 44 44 44 44 44 44 44
56
C 75 75 75 76 79 83 86 89 92 95 99 105 108 112 114 118 121 124 127 133 137 141 145 148 152 156 160 164 168 171 175 179 183
Approx. Weight (g) Two Fixing C 128 128 128 130 133 135 137 138 140 145 147 149 150 154 156 159 165 165 172 183 187 189 191 194 196 199 202 205 208 215 217 220 222
E 102 102 102 104 107 109 110 113 114 118 121 123 124 128 129 133 135 137 141 152 155 157 160 162 165 168 170 173 176 183 186 188 191
Single Fixing 234 241 248 255 269 284 291 298 305 312 319 326 340 354 361 369 376 383 390 503 517 532 546 552 567 581 602 624 652 680 695 709 722
Two Fixing 276 284 291 298 305 312 319 326 333 340 347 354 369 383 390 397 404 411 418 560 574 588 602 617 631 645 666 687 716 745 758 773 787
Specialised Trefoil Cleats MultiCleat System
MultiCleat System
Cable Cleats
24 to 110mm diameter cables in trefoil groups in 10 sizes Can be used for all types of cable routes May be used to anchor three cable sin trefoil formation, single cables, or bundles of cables Two bolt fixing Aluminium base standard, different material available on request Tested BS EN 50368 Operating temperature –60C to +100C
2
Fire Resistance
Short Circuit Withstand
Cast iron or Stainless steel bases will survive an excursion to +1000C for up to 2 hours
Suitable for Fire Protection (FP) Cable
Part Number Standard 378AB01 378AB02 378AB03 378AB04 378AB05 378AB06 378AB07 378AB08 378AB09
Standard 1.8m spacing=43KA RMS (Peak 114KA) Heavy 1.5m spacing=50KA RMS (Peak 130KA) Heavy 1.2 spacing= 71KA RMS (Peak 184KA) Vertical spacing=300mm Cable Diameter
Heavy Duty 378AB51 378AB52 378AB53 378AB54 378AB55 378AB56 378AB57 378AB58 378AB59 378AB29 378AB39
Singles 34-65mm 60-85mm 80-90mm 85-110mm 105-120mm 85-110mm -
Trefoil 24-34mm 30-41mm 37-47mm 43-54mm 50-60mm 56-67mm 63-73mm 69-80mm 80-110mm
For Multicleats with other bases, replace “AB” with Letters from List Below: Alumium alloy epoxy coated Cast iron hot dip galvanised Cast iron epoxy coated Stainless steel plain Aluminium alloy kevlar coated
57
- AD - CB - CD - JB - AK
Specialised Trefoil Cleats MultiStrap System Multistrap System Cable Cleats
2
Multistrap complete with tensioning clip, securing pin and winding key Made from high corrosion resistant non-magnetic stainless steel Used as an intermediate restraint between Multicleats Standard duty designed to have 2 loops of 0.38mm thick strap Heavy duty, designed to have 3 loops of 0.38 thick strap
Part Number Standard 377AB01 377AB02 377AB03 377AB04 377AB05 377AB06 377AB07 377AB08 -
Cable Diameter
Heavy Duty 377AB51 377AB52 377AB53 377AB54 377AB55 377AB56 377AB57 377AB58 377AB39
Singles 34-65mm 60-85mm 80-90mm 85-110mm -
Trefoil 24-34mm 30-41mm 37-47mm 43-54mm 50-60mm 56-67mm 63-73mm 69-80mm 85-110mm
LSF Liner
LSF liners are installed with Multistraps to protect the cable sheaths
Part Number
Applicable Cleats Sizes
377LSF01
01-04 & 51-54
377LSF02
05-09 & 29, 39, 55-59
58
Cleat Accessories Threaded Rods Cleat Fixing Kits Cable Cleats
Cleat Fixing Kits 1 bolt fixing kits: CFK: Includes M10 stud, BZP washer, hexagon BZP nut, plain M10 channel nut 2 bolt fixing kits: DFK: Includes two M10 studs, two BZP washers, two hexagon BZP nuts and two plain channel nuts Trefoil fixing kits: TFK: Includes M10 BZP set screw, flat washer and plain channel nut For stud size, please refer to cleat data within this catalogue.
Threaded Rods Part No 825ST 830ST 840ST 850ST 860ST 870ST 880ST 8100ST 8125ST 8150ST 8200ST 1025ST 1030ST 1040ST 1050ST 1060ST 1070ST 1050ST 1060ST 1080ST 10100ST 10125ST 10150ST 10200ST
Size M8 x 25mm M8 x 30mm M8 x 40mm M8 x 50mm M8 x 60mm M8 x 70mm M8 x 80mm M8 x 100mm M8 x 125mm M8 x 150mm M8 x 200mm M10 x 25mm M10 x 30mm M10 x 40mm M10 x 50mm M10 x 60mm M10 x 70mm M10 x 50mm M10 x 60mm M10 x 80mm M10 x 100mm M10 x125mm M10 x 150mm M10 x 200mm
Protective Plastic End Caps Part No CAP6B CAP8B CAP10B CAP12B CAP6W CAP8W CAP10W CAP12W
Size M6 black caps M8 black caps M10 black cap M12 black caps M6 white caps M8 white caps M10 white caps M12 white caps
59
2
Ellis Cable Cleats Phoenix Cleat Ellis Phoenix Cleat Cable Cleats
2
Fire Rated Cable Clamp Designed for the installation of Fire Protection (FP) rated cables Engineered from type 316L stainless steel Short Circuit tested to 60kA at 600mm Cleat Spacing
Part No.
Diameter Range (mm)
Dimensions (mm)
Fixing Holes
W
H
D
E
Weight g
1FP-10SS
10-13
40
21
40
13.7
1 x M10
91
1FP-11SS
13-16
44
24
40
13.7
1 x M10
106
1FP-12SS
16-19
47
27
40
13.7
1 x M10
113
1FP-13SS
19-23
51
31
40
13.7
1 x M10
125
1FP-14SS
23-27
55
35
40
13.7
1 x M10
139
1FP-15SS
27-32
60
40
40
13.7
1 x M10
153
1FP-16SS
32-38
66
46
40
13.7
1 x M10
174
1FP-17SS
38-46
74
54
40
13.7
1 x M10
201
1FP-18SS
46-51
80
59
40
13.7
1 x M10
225
1FP-19SS
51-57
85
64
40
13.7
1 x M10
242
1FP-20SS
57-65
93
73
40
13.7
1 x M10
265
Cable Size mm Cores
10
16
25
35
50
70
95
120
150
185
240
300
400
2Core
13
14
14
15
15
15
16
17
17
17
18
19
20
3Core
14
14
15
15
15
16
17
17
18
19
19
20
20
4Core
14
15
15
16
16
17
17
18
19
20
20
-
-
60
Ellis Cable Cleats Vulcan Cleat Ellis Vulcan+ Cleats Cable Cleats
The Vulcan+ Cleat is suitable for cables in trefoil or single formation. It is purpose built for the harshest conditions, and manufactured using type 316L stainless steel, which coupled with the design provides exceptional strength. This enables it to reach: 132kA peak S/C test level at 300mm spacing 104kA peak S/C test level at 600mm spacing
2
With a: Lateral load test of (trefoil) 3000N Temperature range: -40°C to +60°C Material specification is LUL approved with testing carried out to: Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999 Smoke Emission to BS 6853: 1999 Annex D.8.3 Toxic Fume Emission to NFX 70-100:2008
Compliant with London Underground Engineering Standard 1-085 Product register No: 361 Selection Chart Part No. Trefoil Diameter Range Single Diameter Range (mm) (mm) Min Max Min Max W 19 24 30 42 60 VRT+00 23 28 38 50 63 VRT+01 27 32 43 58 72 VRT+02 30 35 49 64 79 VRT+03 33 38 55 70 85 VRT+04 36 42 58 75 96 VRT+05 40 46 63 84 105 VRT+06 44 50 73 90 112 VRT+07 48 55 83 100 121 VRT+08 51 58 86 104 126 VRT+09 55 62 88 110 134 VRT+10 59 66 90 115 143 VRT+11 63 70 100 125 152 VRT+12 67 74 107 132 161 VRT+13 71 78 120 145 169 VRT+14 74 82 125 150 176 VRT+15 77 85 132 153 183 VRT+16 81 89 136 156 190 VRT+17 85 93 139 159 200 VRT+18 89 97 142 162 200 VRT+19 93 101 150 170 215 VRT+20
61
Dimensions (mm) H 93 98 106 112 118 125 133 140 149 154 162 170 177 185 192 199 205 216 225 235 240
D 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54
P n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 50 50 50 75 75 75 75 75 75 75 75
Fixing Weight Holes g 1 x M10 251 1 x M10 258 1 x M10 269 1 x M10 279 1 x M10 284 1 x M10 319 1 x M10 331 1 x M10 391 1 x M10 405 1 x M10 411 3 x M10 442 3 x M10 453 3 x M10 460 3 x M10 524 3 x M10 536 3 x M10 542 3 x M10 544 3 x M10 618 3 x M10 628 3 x M10 637 3 x M10 646
Ellis Cleats Vulcan Quad Cleat Ellis Vulcan Quadrofoil Cleat Cable Cleats
The Vulcan+ Quadrofoil Cleat is a high specification Quadrofoil cleat, purpose built for the harshest conditions. It is manufactured using type 316L stainless steel, providing exceptional strength enabling it to reach: 132kA peak S/C test level at 300mm spacing 104kA peak S/C test level at 600mm spacing
2
With a: Lateral load test of (trefoil) 3000N Temperature range: -40°C to +60°C The product is designed for installations that require three phases and neutral conductors to be grouped together Material specification is LUL approved with testing carried out to: Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999 Smoke Emission to BS 6853: 1999 Annex D.8.3 Toxic Fume Emission to NFX 70-100:2008 Compliant with London Underground Engineering Standard 1-085 Product register No: 361
Part No.
VRQ+01 VRQ+02 VRQ+03 VRQ+04 VRQ+05 VRQ+06 VRQ+07 VRQ+08 VRQ+09
23 26 28 33 43 48 51 58 64
Quad Diameter Range (mm) Min Max 25 27 32 42 47 50 57 63 70
Selection Chart Dimensions (mm) W 68 70 80 103 120 121 140 150 170
H 110 113 128 148 165 170 190 200 218
62
D 54 54 54 54 54 54 54 54 54
P n/a n/a n/a n/a n/a n/a 50 50 75
Fixing Holes 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 3 x M10 3 x M10 3 x M10
Weight g 284 286 318 378 452 467 486 499 581
Ellis Cleats Emperor Cleat Ellis Emperor Cleats Cable Cleats
The Emperor Cleat is a high specification trefoil formation cleat, purpose built for the harshest conditions. The Emperor Cleat is manufactured using type 316L stainless steel, providing exceptional strength enabling it to reach: 235kA peak S/C test level at 225mm spacing 195kA peak S/C test level at 300mm spacing 156kA peak S/C test level at 600mm spacing
2
With a: Lateral load test of (Trefoil) 14500N Temperature range: -40°C to +60°C Material specification is LUL approved with testing carried out to: Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999 Smoke Emission to BS 6853: 1999 Annex D.8.3 Toxic Fume Emission to NFX 70-100:2008 Single application also available
Compliant with London Underground Engineering Standard 1-085 Product register No: 362
Part No.
Quad Diameter Range
Dimensions (mm)
(mm) ER23-28 ER27-32 ER30-35 ER33-38 ER36-42 ER40-46 ER44-50 ER48-55 ER51-58 ER55-62 ER59-66 ER63-70 ER67-74 ER71-78 ER74-82 ER77-85 ER82-88 ER88-96 ER96-103 ER103-111 ER111-119 ER119-128
Min 23 27 30 33 36 40 44 48 51 55 59 63 67 71 74 77 82 88 96 103 111 119
Max 28 32 35 38 42 46 50 55 58 62 66 70 74 78 82 85 88 96 103 111 119 128
W 96 97 99 103 124 125 130 132 136 160 163 166 169 172 177 183 191 207 221 237 253 265
H 83 88 91 95 100 106 117 121 128 135 143 151 158 165 171 177 187 203 218 235 250 275
D 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54 54
63
P 25 25 25 25 50 50 50 50 50 75 75 75 75 75 75 75 75 75 75 75 75 75
Fixing Holes 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12 2 x M10 + 1 x M12
Weight g 425 440 445 460 600 605 630 640 650 810 825 850 850 890 890 905 820 890 940 950 1010 1220
Ellis Cleats Atlas Cleat Ellis Atlas Cleats Cable Cleats
The Atlas cleat can be used in trefoil and single formation, and has the advantage of having numerous fixing options. Manufactured using type 316L stainless steel, the atlas cleat is suitable for the harshest conditions, and reaches a high short circuit level of: 112kA peak S/C test level at 750mm spacing
2
With a: Lateral load test of (trefoil) 10670N Temperature range: -40°C to +60°C Material specification is LUL approved with testing carried out to: Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999 Smoke Emission to BS 6853: 1999 Annex D.8.3 Toxic Fume Emission to NFX 70-100:2008 Trefoil Selection Chart Part No.
AR2-A31AR2-A32AR2-A33AR2-A34AR3-A35AR3-A36AR4-A37AR4-A38AR4-A39AR5-A61AR5-A62AR5-A63AR8-A64AR8-A65-
Diameter Range (mm) W 170 170 170 170 198 198 214 214 214 250 250 250 285 285
24-26 26-30 30-35 35-40 40-45 45-50 50-55 55-60 60-66 66-71 71-76 76-82 82-92 92-102
Dimensions (mm) Single Bolt
Two Bolt H 121 122 133 134 158 160 174 179 185 225 226 230 250 250
D 54 54 54 54 54 54 54 54 54 54 54 54 54 54
P 150 150 150 150 175 175 200 200 200 225 225 225 225 225
Fixing Holes 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10
W 144 144 157 158 185 187 204 210 217 254 255 260
H 130 130 141 142 165 167 182 187 193 225 226 230
D 54 54 54 54 54 54 54 54 54 54 54 54 N/A N/A
Framing Channel Fixing Holes 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12
144 144 157 158 185 187 204 210 217 254 255 260
125 125 136 137 160 162 177 182 188 220 221 225
54 54 54 54 54 54 54 54 54 54 54 54
N/A N/A
1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12
Weight g 930 930 970 930 1200 1200 1300 1300 1300 1800 1800 1800 2100 1900
Single Application Selection Chart Part No.
Diameter Range
Dimension (mm) Single Bolt
Two Bolt
AR2-A11AR2-A12AR2-A13AR2-A14AR3-A15AR3-A16AR4-A17AR4-A18AR4-A19AR5-A51AR5-A52AR5-A53-
38-41 41-47 47-55 55-63 63-70 70-79 79-87 87-95 95-104 104-112 112-120 120-130
170 170 170 170 198 198 214 214 214 250 250 250
128 129 140 141 164 166 180 186 192 231 232 237
54 54 54 54 54 54 54 54 54 54 54 54
150 150 150 150 175 175 200 200 200 225 225 225
Fixing Holes 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10 2 x M10
W 144 144 157 158 185 187 204 210 217 254 255 260
64
H 136 136 147 148 172 173 188 193 199 231 232 237
D 54 54 54 54 54 54 54 54 54 54 54 54
Fixing Holes 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M10 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12 1 x M12
Framing Channel Weight Fixing W H D Holes g 144 131 54 1 x M10 950 144 131 54 1 x M10 930 157 142 54 1 x M10 940 158 143 54 1 x M10 930 185 167 54 1 x M10 1200 187 168 54 1 x M10 1200 204 183 54 1 x M12 1300 210 188 54 1 x M12 1300 217 197 54 1 x M12 1300 254 226 54 1 x M12 1700 255 227 54 1 x M12 1700 260 232 54 1 x M12 1700
Ellis Cleats VariCleats Ellis VariCleat Cable Cleats
The Vari-cleat is a high specification trefoil, bundled cable, and single formation cleat, which withstands moderate levels of short circuit. The Vari-cleat is manufactured using type 316L stainless steel, providing exceptional strength enabling it to reach: 
2
101kA peak S/C test level at 600mm spacing
Vari-cleats can be installed once the cable is in position.
Part No.
Diamter Range (mm)
Diameter Range (mm)
No Liner
with Liner
Dimensions (mm) Fixing Holes
Weight
Trefoil
Single
Trefoil
Single
W
H
D
P
VC-AN1-
21-24
36-43
19-22
31-38
82
80
74
25
2 x M8
373
VC-AN2-
22-26
41-48
21-24
36-43
82
84
74
25
2 x M8
373
VC-AN3-
24-28
44-51
23-26
39-46
83
88
74
25
2 x M8
373
VC-AN4-
26-30
49-54
25-29
44-51
86
92
74
25
2 x M8
373
VC-BN1-
29-33
51-59
27-31
46-54
97
94
74
25
2 x M8
430
VC-BN2-
30-35
55-63
29-33
50-58
97
97
74
25
2 x M8
430
VC-BN3-
32-37
60-68
30-36
55-63
100
101
74
25
2 x M8
430
VC-BN4-
34-38
64-70
33-38
59-68
104
105
74
25
2 x M8
430
VC-CN1-
37-42
68-76
35-40
63-71
117
105
76
25
2 x M8
490
VC-CN2-
39-44
72-81
37-42
67-76
117
109
76
25
2 x M8
490
VC-CN3-
42-47
76-85
39-45
71-80
118
115
76
25
2 x M8
490
VC-CN4-
44-48
81-87
44-48
76-86
124
121
76
50
2 x M8
490
VC-DN1-
47-53
86-96
47-51
81-91
138
126
78
50
2 x M8 + 1 x M10
610
VC-DN2-
50-56
91-100
49-54
86-95
141
132
78
50
2 x M8 + 1 x M10
610
VC-DN3-
54-59
96-105
52-57
91-100
147
138
78
50
2 x M8 + 1 x M10
610
VC-DN4-
56-60
101-106
55-60
96-106
153
144
78
75
2 x M8 + 1 x M10
610
VC-EN1-
59-63
105-112
58-62
100-107
163
147
80
75
2 x M8 + 1 x M10
730
VC-EN2-
62-67
111-118
61-66
106-113
167
154
80
75
2 x M8 + 1 x M10
730
VC-EN3-
65-70
118-125
64-69
113-120
174
160
80
75
2 x M8 + 1 x M10
730
VC-EN4-
68-74
125-132
67-73
120-127
181
167
80
75
2 x M8 + 1 x M10
730
VC-FN1-
71-76
125-140
69-74
120-135
187
170
82
90
3 x M12
880
VC-FN2-
74-80
132-145
72-78
128-140
194
177
82
90
3 x M12
880
VC-FN3-
78-84
139-152
76-82
134-147
201
185
82
90
3 x M12
880
VC-FN4-
82-88
148-160
80-86
143-155
210
193
82
90
3 x M12
880
VC-GN1-
84-91
145-160
82-89
140-155
217
197
82
114
3 x M12
970
VC-GN2-
88-95
155-170
86-93
150-165
225
205
82
114
3 x M12
970
VC-GN3-
92-99
165-180
90-97
160-175
233
213
82
114
3 x M12
970
VC-GN4-
96-103
175-190
94-101
170-185
240
221
82
114
3 x M12
970
VC-HN1-
98-106
170-190
96-104
165-185
247
229
84
136
3 x M12
1170
VC-HN2-
102-110
180-200
100-108
175-195
255
237
84
136
3 x M12
1170
VC-HN3-
106-114
190-205
104-112
185-200
263
245
84
136
3 x M12
1170
VC-HN4-
110-118
200-215
108-116
195-210
271
252
84
136
3 x M12
1170
65
g
Ellis Cleats Centaur Cleats Ellis Centaur Cleats Cable Cleats
The Centaur cleat is used when you need a short-circuit tested product to secure large diameter insulated HV cables. Designed to support cables with diameters from 100mm to 162mm. Consists of an extruded and pressed aluminium saddle and a hinged aluminium over strap LS0H Liner Manufactured using type 316L stainless steel, the atlas cleat is suitable for the harshest conditions, and reaches a high short circuit level of: 112kA peak S/C test level at 750mm spacing With a: Lateral load test of (trefoil) 10670N Temperature range: -40°C to +60°C
2
Material specification is LUL approved with testing carried out to: Limited Oxygen Index (LOI) to BS EN ISO 4589-2: 1999 Smoke Emission to BS 6853: 1999 Annex D.8.3 Toxic Fume Emission to NFX 70-100:2008
Part No. CS100-112/400 CS108-122/400 CS120-132/400 CS128-142/400 CS140-152/400 CS148-162/400
Diameter range 100-112 108-122 120-132 128-142 140-152 148-162
Part No. CS100-112/600 CS108-122/600 CS120-132/600 CS128-142/600 CS140-152/600 CS148-162/600
Diameter range 100-112 108-122 120-132 128-142 140-152 148-162
Part No. CS100-112/800 CS108-122/800 CS120-132/800 CS128-142/800 CS140-152/800 CS148-162/800
Diameter range 100-112 108-122 120-132 128-142 140-152 148-162
400mm
600mm
800mm
66
Cable Hangers J Hooks Cable Hangers
Cable Cleats
Manufactured in Mild Steel. Hot dipped galvanised after manufacture to BS EN ISO 1461:1999. Special designs available on request e.g. Girder hanging, 90° Twist, side by side cables. Used to hang cables on walls and support structures. Bespoke Fabrication available to your requirement
Way Part No. s
2
A
B
C
D
E
F
Fixing Material Size Holes ThickW ness dia.
CH1W1 1
145
105
20
105
-
37
40
6
11
1
500
CH2W1 2
235
195
20
105
90
37
40
6
11
1
900
CH3W1 3
325
285
20
105
90
37
40
6
11
1
1300
CH4W1 4
415
375
20
105
90
37
40
6
11
1
1700
CH5W1 5
505
465
20
105
90
37
40
6
11
1
2100
CH6W1 6
595
555
20
105
90
37
40
6
11
1
2500
CH1W2 1
170
130
20
130
-
50
50
6
13
1
820
CH2W2 2
295
255
20
130
125
50
50
6
13
1
1480
CH3W2 3
420
380
20
130
125
50
50
6
13
1
2240
CH4W2 4
545
505
20
130
125
50
50
6
13
1
2980
CH5W2 5
670
630
20
130
125
50
50
6
13
1
3710
CH6W2 6
795
755
20
130
125
50
50
6
13
1
4440
CH1W3 1
185
145
20
145
-
62
50
6
13
1
980
CH2W3 2
345
305
20
145
160
62
50
6
13
1
1900
CH3W3 3
505
465
20
145
160
62
50
6
13
1
2820
CH4W3 4
665
625
20
145
160
62
50
6
15
1
3600
CH5W3 5
825
785
20
145
160
62
50
6
15
1
4660
CH6W3 6
985
945
20
145
160
62
50
6
15
1
5600
Pack
Weight
Qty
g
Part No.
Dimensions (mm)
Max
Dimensions (mm)
Weigh Pack t Qty g
Dia.
T
U
V
Material Size ThickW ness
SHA1
50
105
25
11
40
6
1
320
SHA2
75
120
25
13
50
6
1
490
SHA3
100
155
25
13
50
6
1
640
SHB1
50
125
55
11
40
6
1
440
SHB2
75
140
60
13
50
6
1
680
SHB3
100
150
60
13
50
6
1
780
SHC1
50
125
40
13
40
6
1
460
SHC2
75
140
45
13
50
6
1
700
SHC3
100
150
45
13
50
6
1
780
67
Size 1 for cables up to 50mm Diameter
Size for cables 51-75mm Diameter
Size 3 for cables 76-100mm Diameter
Type A
Type B
Type C
BAND-IT ties BAND-FAST Clamp System BAND-FAST® Clamp System Cable Cleats
2
Part No.
Band-Fast Cable Restraint Clamps Low cost alternative to Cable Cleats 316 grade stainless steel PPA 571 coating (0.4mm coating thickness) DNV & GL Approved materials Significant cost & labour savings compared to cleats Low Profile finish provides space savings Reduced weight LS0H, LSF Single or Double Wrap for extra strength Short Circuit tested to No Accessories required
64kA peak S/C test level at 300mm spacing
Band Ref Length
Width
300 400
LFAC-F1015M030-A900 LFAC-F1015M040-A900 LFAC-F1015M050-A900 LFAC-F1015M060-A900 LFAC-F1015M070-A900 LFFC-F1015M030-A900 LFFC-F1015M040-A900
5/8" AE4359 (15.88mm)
LFFC-F1015M050-A900 LFFC-F1015M060-A900 LFFC-F1015M070-A900 LFFC-F1015M080-A900 LFFC-F1015M100-A900
500 600 700 300 400 500 600 700 800 1000
Clip ref
AE455
LE155
Single/ Double Wrap
Single
Double
Max Cable OD
Pack Weight
Single 40mm 75mm
Trefoil 13mm 28mm
Quadrafoil 12mm 25mm
100mm 130mm 160mm 25mm 40mm 55mm 70mm 85mm 100mm 130mm
43mm 57mm 70mm 10mm 13mm 21mm 28mm 35mm 42mm 57mm
37mm 50mm 60mm 9mm 12mm 18mm 25mm 31mm 37mm 50mm
qty 100 100
(Kg) 0.025 0.03
100 100 100 100 100 100 100 100 100 100
0.038 0.045 0.052 0.025 0.03 0.038 0.045 0.052 0.06 0.075
Band & Buckle System– Buckles
Available in 201, 316 grade stainless steel, & nylon 11 coated version Can be applied on 1/4" BAND-IT® band with the following BANDIT® tools: C00169, C00369, C07569, J02069 Width
Weight
(mm)
Package Quantity
Lbs.
Kg
6.4
100/Box
0.3
0.1
3/8
9.6
100/Box
0.8
0.4
1/2
12.7
100/Box
2.1
1.0
201/301 Stainless Steel
5/8
15.9
100/Box
2.4
1.1
Product
Material
In.
C25299**
201/301 Stainless Steel
1/4
C25399
201/301 Stainless Steel
C25499
201/301 Stainless Steel
C25599 C25699
201/301 Stainless Steel
3/4
19.1
100/Box
3.7
1.7
AE4529
316 SS
1/4
6.4
100/Box
0.3
0.1
AE4539
316 SS
3/8
9.6
100/Box
0.6
0.3
AE4549
316 SS
1/2
12.7
100/Box
1.0
0.4
AE4559
316 SS
5/8
15.9
100/Box
1.1
0.5
AE4569
316 SS
3/4
19.1
100/Box
1.3
0.6
68
BAND-IT Ties Band & Buckle System Band & Buckle System– Banding Cable Cleats
BAND-IT® Band is the industry standard in 316 stainless steel banding. BAND-IT® Band offers high strength fastening and clamping and can be formed to any diameter and shape.
2
316 stainless steel banding with superior corrosion resistance in marine atmospheres, mild chemicals and fresh water
Used with BAND-IT Ear-Lok Buckles Utilized in general use banding applications for marine splash zone
Comes with Easy Scale patented imprint on the band to quickly determine band length without waste Installs easily with the following tools: the Standard Banding Tool (C00169), the Heavy Duty Banding Tool (C00369), the Bantam Tool (C07569), the Bantam Strapping Tool (C08569) and the Ratchet Tool (C40099)
In.
(mm)
In.
(mm)
316 SS
1/4
6.4
0.020
0.51
Average Breaking Strength (Lbs.) 400
Width Product
Material
C40299
Thickness
Weight Package Quantity
Lbs.
Kg
100' Roll
2.0
0.9
C40399
316 SS
3/8
9.6
0.025
0.64
750
100' Roll
3.5
1.6
C403Y9
316 SS
3/8
9.6
0.025
0.64
750
Yellow Tote / 100' Roll
3.7
1.7
C40499
316 SS
1/2
12.7
0.030
0.76
1200
100' Roll
4.9
2.2
C404B9
316 SS
1/2
12.7
0.030
0.76
1200
Blue Tote / 100' Roll
5.6
2.6
C40599 C405G9
316 SS 316 SS
5/8 5/8
15.9 15.9
0.030 0.030
0.76 0.76
1500 1500
100' Roll Green Tote / 100' Roll
6.2 6.9
2.8 3.1
C40699 C406R9
316 SS 316 SS
3/4 3/4
19.1 19.1
0.030 0.030
0.76 0.76
1800 1800
100' Roll Red Tote / 100' Roll
7.5 8..2
3.4 3.7
C44499
316 SS
1/2
12.7
0.015
0.38
600
200' Roll
5.7
2.6
C444B9
316 SS
1/2
12.7
0.015
0.38
600
Blue Tote / 200' Roll
5.8
2.7
C44599 C445G9
316 SS 316 SS
5/8 5/8
15.9 15.9
0.015 0.015
0.38 0.38
750 750
200' Roll Green Tote / 200' Roll
6.7 6.9
3.0 3.1
C44699
316 SS
3/4
19.1
0.015
0.38
900
200' Roll
8.3
3.8
C446R9
316 SS
3/4
19.1
0.015
0.38
900
Red Tote / 200' Roll
8.4
3.8
69
BAND-IT Ties Ball-Lok Ties Ball-Lok Ties-Uncoated Cable Cleats
2
Part Number
Width Coated / MateUncoated rial*
Length
In
mm
In
KE1128 Uncoated 304 SS
0.180
4.6
KE1138 Uncoated 304 SS
0.180
Base Material Thickness
Maximum Diameter Single Wrap
MiniPackage weight mum Loop Package Tensile Quantity Lbs Kg Strength (Lbs)
In
mm
In
mm
7.9 201
0.010
0.25
2.0
50
200
100 / Bag
0.6
0.3
4.6
10.2 259
0.010
0.25
2.7
69
200
100 / Bag
0.7
0.4
KE1148 Uncoated 304 SS 0.180
4.6
14.2 360
0.010
0.25
4.0
102
200
100 / Bag
0.9
0.5
KE1158 Uncoated 304 SS
0.180
4.6
20.4 520
0.010
0.25
6.0
152
200
100 / Bag
1.3
0.6
KE1168 Uncoated 304 SS
0.180
4.6
26.8 679
0.010
0.25
8.0
203
200
100 / Bag
1.8
0.8
KE1178 Uncoated 304 SS
0.180
4.6
33.0 838
0.010
0.25
10.0
254
200
100 / Bag
2.1
1.0
42.0 1067
KE1188 Uncoated 304 SS
0.180
4.6
KE0128 Uncoated 316 SS
0.180
4.6
KE0138 Uncoated 316 SS
0.180
KE0148 Uncoated 316 SS
mm
BAND-IT Ball Lok Tes CE Marked, DNV Approved Self-locking Ties Available in two widths: 0.180 & 0.310 Selectively coated Nylon 1 or uncoated styles available K50289 Application Tool available
0.010
0.25
12.0
305
200
100 / Bag
2.4
1.1
201
0.010
0.25
2.0
50
200
100 / Bag
0.6
0.3
4.6
10.2 259
0.010
0.25
2.7
69
200
100 / Bag
0.7
0.4
0.180
4.6
14.2 360
0.010
0.25
4.0
102
200
100 / Bag
0.9
0.5
KE0158 Uncoated 316 SS
0.180
4.6
20.4 520
0.010
0.25
6.0
152
200
100 / Bag
1.3
0.6
KE0168 Uncoated 316 SS
0.180
4.6
26.8 679
0.010
0.25
8.0
203
200
100 / Bag
1.8
0.8
KE0178 Uncoated 316 SS
0.180
4.6
33.0 838
0.010
0.25
10.0
254
200
100 / Bag
2.1
1.0
KE0188 Uncoated 316 SS
0.180
4.6
42.0 1067 0.010
0.25
12.0
305
200
100 / Bag
2.4
1.1
KE1328 Uncoated 304 SS
0.310
7.9
7.9
201
0.010
0.25
2.0
50
300
100 / Bag
1.0
0.5
KE1338 Uncoated 304 SS
0.310
7.9
10.2 259
0.010
0.25
2.7
69
300
100 / Bag
1.3
0.6
KE1348 Uncoated 304 SS
0.310
7.9
14.2 360
0.010
0.25
4.0
102
300
100 / Bag
1.7
0.8
KE1358 Uncoated 304 SS
0.310
7.9
20.4 520
0.010
0.25
6.0
152
300
100 / Bag
2.2
1.1
KE1368 Uncoated 304 SS
0.310
7.9
26.8 679
0.010
0.25
8.0
203
300
100 / Bag
2.9
1.3
KE1378 Uncoated 304 SS
0.310
7.9
33.0 838
0.010
0.25
10.0
254
300
100 / Bag
3.5
1.6
KE1388 Uncoated 304 SS
0.310
7.9
42.0 1067 0.010
0.25
12.0
305
300
100 / Bag
4.6
2.1
KE0328 Uncoated 316 SS
0.310
7.9
7.9
201
0.010
0.25
2.0
50
300
100 / Bag
1.0
0.5
KE0338 Uncoated 316 SS
0.310
7.9
10.2 259
0.010
0.25
2.7
69
300
100 / Bag
1.3
0.6
KE0348 Uncoated 316 SS
0.310
7.9
14.2 360
0.010
0.25
4.0
102
300
100 / Bag
1.7
0.8
KE0358 Uncoated 316 SS
0.310
7.9
20.4 520
0.010
0.25
6.0
152
300
100 / Bag
2.2
1.1
KE0368 Uncoated 316 SS
0.310
7.9
26.8 679
0.010
0.25
8.0
203
300
100 / Bag
2.9
1.3
KE0378 Uncoated 316 SS
0.310
7.9
33.0 838
0.010
0.25
10.0
254
300
100 / Bag
3.5
1.6
KE0388 Uncoated 316 SS
0.310
7.9
42.0 1067 0.010
0.25
12.0
305
300
100 / Bag
4.6
2.1
KE0828
Coated
316 SS
0.310
7.9
7.9
201
0.010
0.25
2.0
50
300
100 / Bag
1.2
0.6
KE0848
Coated
316 SS
0.310
7.9
14.2 360
0.010
0.25
4.0
102
300
100 / Bag
1.8
0.9
KE0858
Coated
316 SS
0.310
7.9
20.4 520
0.010
0.25
6.0
152
300
100 / Bag
2.5
1.2
7.9
70
BAND-IT Ties Tie-Lok Ties Tie-Lok Ties
Cable Cleats
BAND-IT Tie-Lok ties offer a unique, patented dimple lock with a smooth ID and a low profile This is a fast, consistent and reliable clamp. Used in many industries from automotive to cable bundling
Width
Length
2
Minimum Maximum Loop TenDiameter Thickness Package sile Single Wrap Quantity Strength (Lbs) In mm In mm
Application Tools
Package weight
Part #
Material*
In
mm
In
mm
Lbs
Kg
AS2119
304 SS
1/4
6.4
10.0
254
0.015
0.38
2
51
250
100 / Bag
1.2
0.6
AS2129
304 SS
1/4
6.4
16.5
419
0.015
0.38
4
101
250
100 / Bag
1.8
0.9
AS2139
304 SS
1/4
6.4
22.5
572
0.015
0.38
6
152
250
100 / Bag
2.6
1.2
AS2149
304 SS
1/4
6.4
29.0
737
0.015
0.38
8
203
250
100 / Bag
3.3
1.5
AS2159
304 SS
1/4
6.4
35.0
889
0.015
0.38
10
254
250
100 / Bag
3.9
1.
AS6219
304 SS
3/8
9.6
8.6
219
0.020
0.51
1.5
40
350
100 / Bag
2.1
1.0 TL3800
AS6229
304 SS
3/8
9.6
11.5
292
0.020
0.51
2
51
350
100 / Bag
2.8
1.3
AS6239
304 SS
3/8
9.6
17.5
445
0.020
0.51
4
101
350
100 / Bag
4.1
1.9
AS6249
304 SS
3/8
9.6
24
610
0.020
0.51
6
152
350
100 / Bag
5.5
2.5
AS6259
304 SS
3/8
9.6
30.5
775
0.020
0.51
8
203
350
100 / Bag
6.9
3
IT6000
Multi-Lok Ties
UL listed, CE marked, DNV Approved Self locking ties Fast, easy application Install by hand or with a variety of tools Unique multiple locking system Coated with Nylon 11 or uncoated styles available
Width
Length
Thickness
Part # Material* In
Maximum Diameter Single Wrap
MiniPackage Application mum weight Tools Loop Package Tensile Quantity Strength Lbs Kg (Lbs)
In
mm
In
mm
mm
In
mm
AS2219 304 SS
0.177
4.5
7.0
165 0.015 0.38
1
25
100
100 / Bag 0.7 0.3
AS2229 304 SS
0.177
4.5
10.0
254 0.015 0.38
2
51
100
100 / Bag 0.9 0.4
AS2239 304 SS
0.177
4.5
16.0
406 0.015 0.38
4
102
100
100 / Bag 1.4 0.7
AS2249 304 SS
0.177
4.5
22.5
572 0.015 0.38
6
152
100
100 / Bag 1.9 0.9
AS2259 304 SS
0.177
4.5
29.0
737 0.015 0.38
8
203
100
100 / Bag 2.4 1.1
AS4219 316 SS
0.177
4.5
7.0
165 0.015 0.38
1
25
100
AS4229 316 SS
0.177
4.5
10.0
254 0.015 0.38
2
51
100
100 / Bag 0.7 0.3 IT0750 100 / Bag 0.9 0.4
AS4239 316 SS
0.177
4.5
16.0
406 0.015 0.38
4
102
100
100 / Bag 1.4 0.7
AS4249 316 SS
0.177
4.5
22.5
572 0.015 0.38
6
152
100
100 / Bag 1.9 0.9
AS4259 316 SS
0.177
4.5
29.0
737 0.015 0.38
8
203
100
100 / Bag 2.4
71
1
A91079
Standard Stainless Steel Ties Stainless Steel Rollerball Ties Stainless Steel Rollerball Cable Ties Cable Cleats
Stainless Steel (AISI 316) with a ball locking mechanism Ideal for use in environmentally harsh conditions where subjected to various chemicals or high temperatures Black epoxy coated LS0H ties also available
2
Part No Plain
Epoxy Coated
Length (mm)
Width (mm)
Bundle Dia Max (mm)
Min Tensile Strength (Kg)
SSTRB201-4.6 SSTRB266-4.6
SSTRB201-4.6EC
201
4.6
50
45
SSTRB266-4.6EC
266
4.6
72
45
SSTRB266-7.9
SSTRB266-7.9EC
266
7.9
72
45
SSTRB300-4.6
SSTRB300-4.6EC
300
4.6
81
45
SSTRB362-4.6
SSTRB362-4.6EC
362
4.6
102
45
SSTRB362-7.9
SSTRB362-7.9EC
362
7.9
102
Plain 113, Coated 79
SSTRB521-7.9
SSTRB521-7.9EC
521
7.9
152
Plain 113, Coated 79
SSTRB679-7.9
SSTRB679-7.9EC
679
7.9
203
Plain 113, Coated 79
SSTRB838-7.9 SSTRB1067-7.9
SSTRB838-7.9EC SSTRB1067-7.9EC
838 1067
7.9 7.9
254 320
Plain 113, Coated 79 Plain 113, Coated 79
All Round Band
An all purpose fixing system suitable for hostile environments No wastage Available in galvanised steel, stainless steel uncoated and in PPA coated versions Available in 3 widths (12mm, 17mm & 26mm) In 1.5 metre, 3 metre and 10 metre coils
10 METRE COIL SIZE Part No.
SPECIFICATION
Diameter Size
Colour/Finish
ARB12/BL
12mm
BLACK
ARB12/WH
12mm
WHITE
ARB12/RED
12mm
RED
ARB12/GA
12mm
GALVANISED
ARB12/C
12mm
COPPER
ARB12/SS
12mm
STAINLESS STEEL
ARB12/AL
12mm
ALUMINIUM
ARB17/BL
17mm
BLACK
ARB17/WH
17mm
WHITE
ARB17/RED
17mm
RED
ARB17/GA
17mm
GALVANSIED
ARB17/C
17mm
COPPER
ARB17/SS
17mm
STAINLESS STEEL
ARB17/AL
17mm
ALUMINIUM
ARB26/C
26mm
COPPER
ARB26/GA
26mm
GLAVANISED
Max. Working Load
Thickness (mm)
Fixing Hole Dia (mm)
ARB12- 85Kg
0.9
5
ARB17- 115Kg
0.9
7
ARB26– 255Kg
1.2
8
Diameter Size
Colour/Finish
ARB12/P3/BL
12mm
BLACK
ARB12/P3/WH
12mm
WHITE
ARB12/P3/RED
12mm
RED
ARB12/P3/GA
12mm
GLAVANISED
ARB12/P3/GR
12mm
GREY
ARB17/P3/BL
17mm
BLACK
3 METRE COIL SIZE Part No.
1.5 METRE COIL SIZE Part No. ARB12/P1.5/C
72
Diameter Size
Colour/Finish
12mm
COPPER
Nylon Cable Ties Standard Nylon Cable Ties Standard Nylon Cable Ties
Cable Cleats
Standard cable ties manufactured from UL approved nylon 6.6 General operating temerature : -40C to +85C Flammability rating: UL94V-2 (self-extinguishing within 30 seconds) UV resistant for outdoor use Halogen Free Ties available on request (black as standard) Coloured Cable ties available on request Other non-standard sizes also available on request
Part No. CT100-2.5N CT100-2.5B CT160-2.5N CT160-2.5B CT200-2.5N CT200-2.5B CT140-3.6N CT140-3.6B CT200-3.6N CT200-3.6B CT300-3.6N CT300-3.6B CT120-4.8N CT1204.8B CT160-4.8N CT160-4.8B CT200-4.8N CT200-4.8B CT250-4.8N CT250-4.8B CT300-4.8N CT300-4.8B CT370-4.8N CT370-4.8B CT430-4.8N CT430-4.8B CT240-7.8N CT240-7.8B CT300-7.8N CT300-7.8B CT370-7.8N CT370-7.8B
Size mm 100 x 2.5 100 x 2.5 160 x 2.5 160 x 2.5 200 x 2.5 200 x 2.5 140 x 3.6 140 x 3.6 200 x 3.6 200 x 3.6 300 x 3.6 300 x 3.6 120 x 4.8 120 x 4.8 160 x 4.8 160x 4.8 200 x 4.8 200 x 4.8 250 x 4.8 250 x 4.8 300 x 4.8 300 x 4.8 370 x 4.8 370 x 4.8 430 x 4.8 430 x 4.8 240 x 7.8 240 x 7.8 300 x 7.8 300 x 7.8 370 x 7.8 370 x 7.8
Colour Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black Natural Black
73
2
Min. Tensile Strength (kg) 8 8 8 8 8 8 13 13 13 13 13 13 22 22 22 22 22 22 22 22 22 22 22 22 22 22 55 55 55 55 55 55
Specialist Cable Ties Flame Retardant Cable Ties Flame Retardant Cable Ties Cable Cleats
Flame retardant cable ties, suitable for use in low flammability and low smoke environments Manufactured from low smoke flame retarded Polyamide 6.6 Halogen & Silicone free Flammability Rating UL94-V0 Approved by UL, Lloyd Register, Germinisher Lloyd & Bureau Veritas
2
Part No.
Size mm
Bundle Dia. mm
Min Tensile Strength (N)
Tooling
Natural TS1025HF TS1435HF TS2045HF TS2845HF TS3645HF
100 x 2.5 140 x 3.6 200 x 4.8 280 x 4.8 370 x 4.8
2-22 2.5-33 3-50 5-70 5-102
80 180 220 220 220
ERG50 WT193A
TS3675HF
370 x 7.6
5-102
540
ERG120 L-500-EU WT3D
TY RAP Premium Cable Ties
Natural TY23M TYB2315M TY232M TY234M TY24M TY242M TY26M TY244M TY25M TY253M TY28M TY271M TY272M TY27M TY275M TY277M TY29M
Part No. Black TY23MX TYB2315MX TY232MX TY234MX TY24MX TY242MX TY26MX TY244MX TY25MX TY253MX TY28MX TY271MX TY272MX TY27MX TY275MX TY277MX TY29MX
Premium cable ties with steel locking barb Rounded edges on head and strap Smooth, notchless body, reduces stress concentration points, allowing for a thinner yet stronger tie Angled & Non slip tail for easy insertion and increased grip Halogen & Silicon Free Approved by: UL, Lloyd Register, Germanischer Lloyd & Bureau Veritas
Size mm
Bundle Dia. mm
Min Tensile Strength (N)
92 x 2.4 178 x 2.4 203 x 2.4 356 x 2.4 140 x 3.6 204 x 3.6 284 x 3.6 368 x 3.6 186 x 4.8 295 x 4.8 361 x 4.8 150 x 7.6 223 x 6.9 340 x 6.9 457 x 6.9 617 x 6.9 771 x 6.9
2-16 2-38 2-50 2-102 2-29 2-50 2-76 2-103 3.5-45 3.5-78 3.5-102 6-31 6-50 6-90 6-127 6-177 6-229
80 80 80 80 180 180 130 130 220 220 220 540 540 540 540 540 540
74
Tooling
ERG50 WT193A
ERG50 ERG120 WT193A
ERG120 L-500EU
Bolts & Fixings Bolts Cable Cleats
Brass Hex Setscrews
Zinc Plated Hex Setscrews
Part No HS612
Size M6 X 12
HS616
M6 X 16
HS620
M6 X 20
HS625
M6 X 25
HS630
M6 X 30
HS635
M6 X 35
HS640
M6 X 40
HS816
M8 X 16
HS820
M8 x 20
HS825
M8 x 25
HS830
M8 X 30
HS835
M8 X 35
HS840
M8 X 40
HS850
M8 X 50
HS1016
M10 X 16
HS1020
M10 X 20
HS1025
M10 X 25
HS1030
M10 X 30
HS1035
M10 X 35
HS1040
M10 X 40
HS1050
M10 X 50
HS1060
M10 X 60
HS1070
M10 X 70
HS1220
M12 X 20
HS1225
M12 X 25
HS1230
M12 X 30
HS1235
M12 X 35
HS1240
M12 X 40
HS1250
M12 X 50
HS1260 HS1270
M12 X 60 M12 X 70
2 Part No BHS612 BHS616 BHS620 BHS625 BHS630 BHS640 BHS820 BHS825 BHS830 BHS840
Size M6 X 12 M6 X 16 M6 X 20 M6 X 25 M6 X 30 M6 X 40 M8 x 20 M8 x 25 M8 X 30 M8 X 40
Channel Nuts (Zebs, Spring Nuts) Plain Part No EZ6P EZ8P EZ10P EZ12P
Size M6 M8 M10 M12
Part No EZ6L EZ8L EZ10L EZ12L
Size M6 M8 M10 M12
Long Spring
Short Spring Part No EZ6L EZ8L EZ10L EZ12L
75
Size M6 M8 M10 M12
Bolts & Fixings Nuts & Washers Cable Cleats
2
Brass Washers
Part No M4BW M5BW M6BW M8BW M10BW M12BW M16BW M20BW
Brass Nuts
Size M4 M5 M6 M8 M10 M12 M16 M20
Flat Washers Mild Steel BZP Part No M3W M4W M5W M6W M8W M10W M12W M16W M20W M24W
Part No M4BN M5BN M6BN M8BN M10BN M12BN M16BN M20BN
Size M4 M5 M6 M8 M10 M12 M16 M20
Part No M4N M5N M6N M8N M10N M12N M16N M20N M24N
Size M4 M5 M6 M8 M10 M12 M16 M20 M24
Hex Full Nuts BZP Size M3 M4 M5 M6 M8 M10 M12 M16 M20 M24
76
CABLE COMPONENTS
Section 3 Terminations & Mechanical Connectors
Terms & Connectors
CONTENTS
PAGE
Pre-Insulated Terminals
78-79
Copper Tube Terminals 600/1000v
80-84
Copper Tube Terminals 11-36kV
85-87
Mechanical Connectors
88-91
77
3
Pre-Insulated Terminals Pre-Insulated Ring & Fork Terminations
Ring Terminals Terms & Connectors
3
Part number
Conductor Size
Stud Size mm
32RER
Colour
Fork Terminals Crimping tool
Part number
Conductor Size
Fork Size mm
3
32RF
0.5mm²
3
43RF
to
4
43RER
0.5mm²
4
53RER
to
5
65RER
1.5mm²
6
65RF
1.5mm²
6
85RER
8
43BF
1.0mm²
4
10RER
10
53BF
to
5
32BER
3
65BF
2.5mm²
6
85BF
43BER
1.0mm²
4
53BER
to
5
65BER
2.5mm²
RED
BLUE
RPI-CH
5
53RF
RPI-CH
4.0mm²
5
6
65YF
to
6
85BER
8
85YF
6.0mm²
8
10BER
10
10YF
43YER
4 4.0mm²
5
65YER
to
6
85YER
6.0mm²
YELLOW
RED
RPI-CH
BLUE
RPI-CH
YELLOW
RPI-CH
10
RPI-CH
8
10YER
10
12YER
12
Butt Splices
Blade Terminals Part number
Part number
Crimping tool
8
53YF
53YER
Colour
Conductor Size
Stud Size mm
Colour
Crimping tool
15BSL
0.5mm² to 1.5mm²
5
RED
RPI-CH
25BSL
1.5mm² to 2.5mm²
5
BLUE
RPI-CH
6BSL
4mm² to 6mm²
6
YELLOW
RPI-CH
All Preinsulated terms are: UL Approval E100455 CSA approval 093995 RoHS compliant Pack Qty 100
Conductor Size
Blade Length mm
Colour
Crimping tool
10RB
0.5mm² to
5
RED
RPI-CH
18RB
1.5mm²
6
9BB
1.0mm² to
5
BLUE
RPI-CH
18BB
2.5mm²
6
10YB
4.0mm² to
6
YELLOW
RPI-CH
818YB
6.0mm²
8
Halogen free available on request 78
Pre-Insulated Terminals Hooked Blade Terminals
Part number
Hooked Fork Terminals
Conductor Size
Blade Size Mm
Colour
Crimping tool
30RHB
0.5mm to
3
RED
HP 3
46RHB
1.5mm2
14.6
30BHB
1.0 to
3
46BHB
2.5mm2
4.6
30YHB
4.0mm to
3
6.0mm2
46YHB
BLUE
Part number
HP 3
YELLOW
HP 3
4.6
Bullet Terminals (male/female)
Part number
Conductor Size
Colour
Crimping tool
0.5mm to 1.5mm2
RED
HP 3
4BBM
1.0 to
BLUE
HP 3
50BBM
2.5mm2
50YBM
4.0mm to 6.0mm2
YELLOW
HP 3
Conductor Size
Colour
Crimping tool
4RSF
0.5mm to 1.5mm2
RED
HP 3
4BSF
1.0 to
BLUE
HP 3
50BSF
2.5mm2
50YSF
4.0mm to 6.0mm2
4RBM
Part number
YELLOW
Conductor Size
28RMP
0.5mm²
48RMP
to
63RMP
1.5mm²
48BMP
1.0mm² to
63BMP
2.5mm²
63YMP
4.0mm² to 6.0mm²
Colour
Crimping tool
RED
YELLOW
37RHF
0.5mm2
3
43RHF
to
4
53RHF
1.5mm2
5
37BHF
1.0mm2
3
43BHF
to
4
53BHF
2.5mm2
5
37YHF
4.0mm2
3
43YHF
to
4
53YHF
6.0mm2
5
Colour
Crimping tool
RED
RPI-CH
BLUE
RPI-CH
YELLOW
RPI-CH
Part number
Conductor Size
Pin Length Mm
Colour
Crimping tool
95RP
0.5mm to
10
RED
HP 3
12RP
1.5mm2
18
95BP
1.0 to
10
BLUE
HP 3
12BP
2.5mm2
18
14YP
4.0mm to
10
YELLOW
HP 3
18YP
6.0mm2
18
Female Push-on Terminals
HP 3
HP 3
Part number
Conductor Size
28RFP
0.5mm²
48RFP
to
63RFP
1.5mm²
28BFP
1.0mm²
48BFP
to
63BFP
2.5mm²
63YFP
4.0mm² to
95YFP
6.0mm²
All Preinsulated terms are: UL Approval E100455 CSA approval 093995 RoHS compliant Pack Qty 100
Colour
Crimping tool HP 3
RED
HP 3 BLUE
YELLOW
Halogen free available on request 79
Terms & Connectors
3
HP 3
HP 3
BLUE
Stud Size mm
Pin Terminals
Male Push-on Terminals
Part number
Conductor Size
HP 3
Standard Copper Tube Terminals Copper Tube Lugs 600/1000v Terms & Connectors
3
Part No. BT1.5C BT2.5C BT4C BT6C BT10C Bt16C BT25C BT35C BT50C BT70C BT95C BT120C BT150C BT185C BT240C BT300C BT400C BT500C BT630C
Nominal cross section mm2 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630
Uninsulated Heavy duty terminals suitable for power cables up to 1000volvs Manufactured from seamless copper tube to BS EN12449:1999 Electro Tin plated finish to BS 1872:1974
Stud sizes (add to order reference) M4 M5 M6 M4 M5 M6 M4 M5 M6 M4 M5 M6 M5 M6 M5 M6 M5 M6 M6 M6 M6 M6
M8 M8 M8 M8 M8 M8 M8 M8 M8 M8
M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10
M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12
M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14 M14
M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16
M20 M20 M20 M20 M20 M20 M20 M20
Reduced Palm Heavy Duty Lugs
For L.V. Circuit breakers with reduced space terminal blocks for immediate and easier installation Uninsulated Heavy duty terminals suitable for power cables up to 1000volvs Manufactured from seamless copper tube to BS EN12449:1999 Electro Tin plated finish to BS 1872:1974
Part No. 10TRP16TRP25TRP35TRP50TRP70TRP95TRP120TRP150TRP185TRP240TRP300TRP-
Nominal cross section mm2 10 16 25 35 50 70 95 120 150 185 240 300
Stud sizes (add to order reference) M5 M5 M5 M6 M6 M6 M8 M8 M8
80
M10 M10 M10 M10
M12 M12
M16
Premium Copper Tube Terminals Klauke Copper Tube Lugs 600/1000v Klauke L Series are manufactured using high purity copper, with a tin plated surface. Features: Flat contact surface and chamfered barrel for easy cable insertion Inspection hole to ensure full conductor insertion Annealed material optimises crimping properties
Part No. L075 L15 L2.5 L4 L6 L10 L16 L25 L35 L50 L70 L95 L120 L150 L185 L240 L300 L400 L500 L630
Nominal cross section mm2 0.75 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630
Stud sizes (add to order reference) M3 M4 M5 M3 M4 M5 M6 M3 M4 M5 M6 M4 M5 M6 M4 M5 M6 M4 M5 M6 M5 M6 M5 M6 M6 M6 M6 M6
Terms & Connectors
3 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8
M10 M10 M10 M10 M10 M10 M10 M10 M10 M10
M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12
M14 M14 M14 M14 M14 M14 M14 M14 M14 M14
M16 M16 M16 M16 M16 M16 M16 M16 M16 M16 M16
Large stud copper lugs Manufactured from flat copper sheet and formed into a palm and brazed seam barrel. Approvals: UL E100455 CSA 093995 RoHS compliant
Part No. ST10ST16ST25ST35ST50ST70ST95-
Nominal cross section mm2 rm/sm Stud sizes (add to order reference) 10 M5 M6 M8 M10 16 M5 M6 M8 M10 25 M6 M8 M10 35 M6 M8 M10 50 M6 M8 M10 70 M6 M8 M10 95 M8 M10
81
M12 M12 M12 M12 M12 M12 M12
M14 M14
M16 M16 M16 M16 M16 M16
M20 M20 M20 M20 M20 M20 M20 M20 M20
Copper Tube Terminals Four Bolt Transformer Lugs Four Bolt Fixing Transformer Lugs 600/1000v
Terms & Connectors
3
Part No. 8mm stud hole BT120-4C8 BT150-4C8 BT185-4C8 BT240-4C8 BT300-4C8 BT400-4C8 BT500-4C8 BT630-4C8
10mm stud hole BT120-4C10 BT150-4C10 BT185-4C10 BT240-4C10 BT300-4C10 BT400-4C10 BT500-4C10 BT630-4C10
Four Bolt Copper Tube Transformer Lugs manufactured to BS EN 12449:1999 Electro Tin plated to BS 1872:1974 Available in either M8 or M10 stud holes Fixing centres of 25 x 35mm Special Fixings available to order
Cable Size mm 120 150 185 240 300 400 500 630
Dimensions mm A 22.0 23.0 24.8 28.0 33.0 36.0 38.0 44.0
B 15.0 13.5 18.5 21.0 23.0 27.0 30.0 34.0
W 56.0 56.0 56.0 56.0 56.0 56.0 56.0 63.0
E 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
F 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0
D 34.0 34.0 34.0 34.0 42.0 44.0 65.0 65.0
L 119.0 119.0 119.0 119.0 126.0 126.0 150.0 150.0
S 17.0 17.0 17.0 17.0 17.0 17.0 17.0 17.0
Long Palm Blank Lugs 600/1000v
Part No. LP B95 LP B120 LP B150 LP B185 LP B240 LP B300 LP B400 LP B500 LP B630 LP B800
Undrilled blank cabled lug Enables on site drilling of stud holes
Conductor Size mm2 95 120 150 185 240 300 400 500 630 800
Palm Length mm 75 75 75 75 75 75 75 75 75 75
82
Palm width mm 24.3 27.2 30 33.5 37.7 41 47.3 55 63 70
T 4.0 4.5 4.5 5.0 7.0 8.5 8.0 10.0
Copper Tube Terminals Two Bolt Fixing Lugs Two Bolt Fixing Lugs 600/1000v
Uninsulated Heavy duty terminals suitable for power cables up to 1000volvs Manufactured from seamless copper tube to BS EN12449:1999 Electro Tin plated finish to BS 1872:1974 All terminals are manufactured from 99.5% copper and fully annealed ensuring optimum ductility
Part No. POI10POI16POI25POI35POI50POI70POI95POI120 POI150 POI185
Nominal cross section mm2 rm/sm Stud sizes (add to order reference) 10 M6 16 M6 25 M6 35 M6 50 M6 70 95 120 150 185
Terms & Connectors
3
M12 M12 M12 M12 M12
Solid Pin Lugs 600/1000v
Un-insulated Solid Copper Pin Electrolytic Copper Electro-Tin Plated Finish
Part No. 10USP 16USP 25USP 35USP 50USP 70USP 95USP 120USP 150USP 185USP 240USP 300USP
Cond. Size (mm2) 10 16 25 35 50 70 95 120 150 185 240 300
A 10 13 20 20 20 20 20 25 32 32 32 32
83
Dimensions mm B 13 17 17 17 21 23 26 25 32 32 32 32
C 6.2 7.1 9 10.6 12.4 14.7 17.5 19.4 21.5 24 27.3 30.6
D 3.8 3.8 5 5 7.5 8 8 11.5 11.5 11.5 15.6 15.6
Copper Tube Terminals Butt Splices Copper Butt Splices 600/1000v Klauke L range copper butt splices High Purity Copper Surface Tin plated Centre stop Tested and approved to: BS EN 61238 (2003 ) class A, UL/ CSA listed
Terms & Connectors
3
Conductor Size/mm2 0.75 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630
Part No.
LV0.75 LV15 LV2.5 LV4 LV6 LV10 LV16 LV25 LV35 LV50 LV70 LV95 LV120 LV150 LV185 LV240 LV300 LV400 LV500 LV630
L (mm)
D (mm)
20.0 25.0 25.0 25.0 20.0 21.0 26.0 29.0
2.8 3.3 4.2 5.0 6.0 6.0 8.0 9.0
32.0 38.0 42.0 48.0 52.0 56.0 65.0 75.0 75.0 75.0 140.0 160.0
11.0 12.0 14.5 17.0 19.5 21.0 24.0 26.0 29.5 34.0 38.0 40.0
DIN Copper Butt Splices LV - MV Klauke DIN Copper splices according to DIN 46267, pt. 1 High Purity Copper/ Surface Tin plated Centre stop Markings for correct crimp positions Part No. 121R 122R 123R 124R 125R 126R 127R 128R 129R 130R 131R 132R 133R 134R
Die Code 5 6
Nominal cross section mm2 6 10
8 10 12 14 16 18 20 22 25 28 32 38
16 25 35 50 70 95 120 150 185 240 300 400
84
Copper Tube Terminals 11-36kV Copper Lugs & Splices 11-36kV Copper Lugs Klauke DIN Copper Lugs are manufactured according to DIN 46235, using high purity copper, with a tin plated surface. Suitable for voltages up to 36kV with the appropriate termination kit Features: Markings for correct crimp positions Annealed material optimises crimping properties Chamfered barrel entry for easy cable insertion Untinned version available—add suffix‘BK’ Part No. 101R 102R 103R 104R 105R 106R 107R 108R 109R 110R 111R 112R 113R 114R 115R 116R
Nominal cross section mm2 Die Code Stud sizes (add to order reference) 6 5 M5 M6 M8 10 6 M5 M6 M8 16 8 M6 M8 25 10 M6 M8 35 12 M6* M8 50 14 M8 70 16 M8 95 18 M8 120 20 150 22 185 25 240 28 300 32 400 38 500 42 625 44
Terms & Connectors
3 M10 M10 M10 M10 M10 M10 M10 M10 M10
M12* M12 M12 M12 M12 M12 M12 M12 M12 M12
M14* M14* M14* M14* M14* M14* M14* M14* M14*
M16 M16 M16 M16 M16 M16 M16 M16 M16 M16* M16*
Klauke MV compression splices are manufactured using high purity copper, Suitable for voltages up to 36kV with the appropriate termination kit Features: Markings for correct crimp positions Oil stop central barrier version —add suffix LD Annealed material optimises crimping properties
Part No. (un blocked) Part no (Blocked) 504R 504RLD 505R 505RLD 506R 506RLD 507R 507RLD 508R 508RLD 509R 509RLD 510R 510RLD 511R 511RLD 512R 512RLD 513R 513RLD 514R 514RLD
Die Code 12 12 14 16 18 20 22 25 28 32 38
Nominal cross section mm2 6 10 16 25 35 50 70 95 120 150 185
85
Length l 60 60 65 65 90 90 105 105 125 125 160
M20 M20 M20 M20 M20 M20 M20 M20
Copper Tube Terminals 11-36kV Waterblocked 11-36kV Waterblocked Lugs
Terms & Connectors
Klauke waterblocked terminals for Medium Voltage Cables 50mm2-630mm2 For applications up to 36kV Thick wall High purity oxygen free copper tube which is tin plated and waterblocked (waterproof seal) Barrels have knurl markings to indicate crimp positions BS EN 61228 (2003) class A (including short circuit) BS 4579 Part1
3
Part No. BTHW50C12 BTHW70C12 BTHW95C12 BTHW120C12 BTHW150C12 BTHW185C12 BTHW185C16 BTHW240C12 BTHW240C16 BTHW300C12 BTHW300C16 BTHW400C16 BTHW400C20 BTHW500C12 BTW630C16 BTW630C20
Conductor 50 70 95 120 150 185 185 240 240 300 300 400 400 500 630 630
Stud Size (mm) 12 12 12 12 12 12 16 12 16 12 16 16 20 12 16 20
C (mm) 24.5 27.6 27.2 32 32 32 32 41.5 41.5 45 45 50 50 55.5 62.7 62.7
N (mm) 69.2 71 78 90.6 91.6 95.6 101.6 107.2 113.2 107.2 113.2 125.5 135.4 136.8 173 173
L (mm) 11.9 11.9 11.9 14.4 14.4 14.4 17.4 14.4 17.4 14.4 17.4 20.6 28.3 20.6 27 27
Z (mm) 14.4 14.4 14.4 14.4 14.4 14.4 17.4 14.4 17.4 14.4 17.4 17.4 19.9 17.4 28 28
Specialist Cable Lugs
We work closely with specialist manufacturers from the UK and Worldwide.
If you have a lug requirement that is not standard, we can still provide this for you, at competitive rates.
Please contact our internal sales with your enquiries.
86
Copper Tube Terminals 11-36kV Aluminium Lugs LV—MV Stranded/ Solid Aluminium Lugs Klauke Aluminium Cable lugs 16-400mm2 Features: Suitable for round stranded and sector shaped cores* High purity E-Al Chamfered barrel entry for easy cable insertion Markings for correct crimp positions
Terms & Connectors
* Pre-rounding of sector shaped cores required with appropriate dies. Nominal cross Nominal cross section mm2 section mm2 Part No. (stranded Al) (solid Al) 16 25 203R 25 35 204R 35 50 205R 50 70 206R 70 95 207R 95 120 208R 120 150 209R 150 185 210R 185 240 211R 240 300 212R 300 213R 400 214R
3
Die code Stud sizes (add to order reference) 12 M8 M10 12 M8 M10 14 M10 16 M10 18 M10 22 M10 22 25 28 32 34 38
M12 M12 M12 M12 M12 M12 M12 M12
M16 M16 M16 M16 M16 M16 M16
LV—MV Stranded/ Solid Aluminium Splices Klauke Aluminium Cable splices 35-400mm2. Features: Suitable for round stranded and sector shaped cores* Blocked/ unblocked versions from High purity E-Al Chamfered barrel entry for easy cable insertion Markings for correct crimp positions * Pre-rounding of sector shaped cores required with appropriate dies.
Part No. (standard) 405R 406R 407R 408R 409R 410R 411R 412R 413R 414R
Part No. (Blocked) 415R 416R 417R 418R 419R 420R 421R 422R 423R 424R
Nominal cross section mm2 (stranded Al) 35 50 70 95 120 150 185 240 300 400
Nominal cross section mm2 (solid Al) 50 70 95 120 150 185 240 300
Die code 12 12 14 16 18 22 22 25 28 32
87
Length l 90 90 95 100 105 105 125 125 125 150
Length l (barrier version) 95 95 100 105 110 110 130 130 135 165
M20 M20 M20 M20 M20
Bi-Metal Connectors 11-36kV LV-MV Bimetallic Al-Cu Cable Lugs Klauke Bi-metal single bolt compression lugs are manufactured according to DIN 48201 part 5 , and EN 50182 Features: Friction welded interface Markings for correct crimp positioning Chamfered barrel entry for easy cable insertion Dimensions and Spec sheet available on request
Part No. 363R 364R 365R 366R 367R 368R 369R 370R 371R
Nominal cross section mm2 16 25 35 50 70 95 120 150 185
Nominal cross section (Solid) 25 35 50 70 95 120 150 185 240
Die Code Stud sizes (add to order reference) 12 M8 M10 12 M8 M10 M12 14 M8 M10 M12 16 M8 M10 M12 18 M10 M12 22 M10 M12 22 M12 25 M12 28 M10 M12
M16 M16 M16 M16
M20 M20
LV-MV Bimetallic Al-Cu Cable Pins Klauke Bi-metal Cable pin compression lugs are manufactured according to DIN 48201 part 5 , and EN 50182 Features: Friction welded interface Markings for correct crimp positioning Chamfered barrel entry for easy cable insertion Dimensions and Spec sheet available on request
Part No. 344R 345R 346R 347R 348R 349R 350R 351R 352R 353R
Nominal cross section mm2 (stranded) 25 35 50 70 95 120 150 185 240 300
Nominal cross section (Solid) 35 50 70 95 120 150 185 240 300
88
Die Code 12 14 16 18 22 22 25 28 32 34
Overall Length/ mm 58 71 74 87 91 97 108 116 128 131
Cu pin length/ mm 20 22 25 30 33 38 38 44 44 46
Bi-Metal Connectors 11-36kV LV-MV Bimetallic Al-Cu Cable joints Klauke Bi-metal compression joints are manufactured according to DIN 48201 part 5 , and EN 50182. Perfect for connecting differing cable types and sizes. Features: Friction welded interface Blocked design Markings for correct crimp positioning Chamfered barrel entry for easy cable insertion
Part No. 323R10 323R16 324R16 324R25 325R25 325R35 326R35 326R50 327R50 327R70 328R70 328R95 329R95 329R120 330R120 330R150 331R150 331R185 332R185 332R240 333R240 333R300
Al mm2/ Stranded 16 16 25 25 35 35 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300 300
AL mm2/ Solid 25 25 35 35 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300 300
Cu mm2 1 16 16 25 25 35 35 50 50 70 70 95 95 120 120 150 150 185 185 240 240 300
Die Code/ Al 12 12 12 12 14 14 16 16 18 18 22 22 22 22 25 25 28 32 32 34
89
Die Code/ Cu 6 8 8 10 10 12 12 14 14 16 16 18 18 20 20 22 22 25 25 28 28 32
Overall length/ mm 55 61 61 61 71 71 71.5 77.5 85 86 87 95 97 97 107.5 124 113 116 127 128 128 134
Mechanical Connectors Pfisterer Sicon Connectors Pfisterer SICON Screw Cable Lugs & Connectors SICON– The Bolted Connector with Stepless Shear Bolts for Cables up to 36kV Reduces installation time; no need for crimp tools Compact design with rounded edges and flat transitions, perfect for slide on and shrink sleeves Contact technology type-tested to IEC 61238-1 Proven in joint tests to HD 629 and in 18-month endurance test
Terms & Connectors
3 Part No.
SBC10-95 SBC50-240 SBC95-300
Dimensions (mm) D 24 33 38
d 13 20 24
L 70 115 120
Part No.
Rounded and compacted (mm2) 10 95 50-240 95-300
Round (mm2) 50-185 95-300
Dimensions (mm) D
d 24 33 38
SBS10-95 SBS50-240 SBS95-300
No of Screws
L 13 20 24
Part No.
65 126 140
Round (mm2) 2 4 4
50-185 95-300
Dimensions (mm) D
SBT50-240
No of Screws 1 2 2
d 20
No of Screws
L 20
65
90
Round (mm2) 2
Hexagon key 4mm-3/16" 6mm-1/4" 8mm-5/16"
Rounded and compacted (mm2) 10 95 50-240 95-300
Rounded and compacted (mm2) 10 95
Mounting hole (mm0 13 13 13
Hexagon key 4mm-3/16" 6mm-1/4" 8mm-5/16"
Hexagon key 4mm-3/16"
C Tap Connectors C Tap Connectors Furse C Tap Connectors
Manufactured from pure copper Please ensure all underground connections are sealed/ waterproofed using denso tape
Part No. CN1010 CN1616 CN2510 CN2525 CN3516 CN3535 CN5025 CN5050 CN7025 CN7035 CN7070 CN9535 CN9570 CN9595 CN120120 CN150120 CN150150 CN18595 CN185185 CN240120 CN240150 CN240185 CN240240 CN300120 CN300300
Conductor Range (Main) mm² 10 16 16-25 25 35 35 50 50 70 50-70 50-70 95 95 95 120 150 150 185 120-185 150-240 240-150 240-185 240-240 300-120 300-300
91
Conductor Range (Tap) mm² 1.5-10 1.5-16 1.5-10 16-25 1.5-16 25-35 4-25 35-50 1.5-25 4-35 35-70 4-35 35-70 70-95 25-120 25-120 70-150 16-95 120-185 95-120 240-150 240-185 240-240 300-120 300-300
Terms & Connectors
3
CABLE COMPONENTS
92
CABLE COMPONENTS
Section 4 Tooling, Cable Handling Equipment & TOOL HIRE CONTENTS
Tools & Equipment
4
PAGE
Hand tools
94-95
Hydraulic Crimp Heads
96
Hydraulic Pumps
97
Battery Operated Crimping Tools
98
Core Cutters
99
Battery Operated Cutting Tools
100
Universal Crimping & Cutting Tools
101
Cable Drum Handling Equipment
102
Cable Pulling Equipment
103
TOOL HIRE
104
93
Tooling Rachet Hand tools Rachet Handtool for Pre-Insulated Terminals 0.5-6mm2
Tools & Equipment
4
2 types of Hand ratchet tool to crimp pre-insulated terminals 0.5mm²-6.0mm² For precise crimping both conductor and insulation in one easy action. Three colour coded crimp positions
Order Reference: New improved ergonomic design, enabling a far easier, effortless crimp RPI-CH Standard hand ratchet crimp tool RPI
Rachet Handtool for Uninsulated Terminals 1.5-16mm2
Hand ratchet tool to crimp un-insulated terminals 1.5mm²16mm² For precise crimping both conductor and insulation in one easy action. Automatic release on crimp completion
Order Reference: RP1516
Rachet Handtool for Uninsulated Terminals 10-25mm2
Hand ratchet tool to crimp un-insulated terminals 10mm²25mm² For precise crimping both conductor and insulation in one easy action. Automatic release on crimp completion
Order Reference RP625
Mechanical Handtool for Uninsulated Terminals upto 120mm2
2 types of Hand ratchet tool to crimp un-insulated terminals 6.0mm²-120mm² For precise crimping both conductor and insulation in one easy action. Hexagonal crimp for secure all round crimping
Order Reference 6.0mm2-50mm² Crimp tool CT650H 6.0mm2-120mm² Crimp tool CT6120H
94
Tooling Hydraulic Handtools Hydraulic Handtool 10-150mm2
Lightweight and compact hand hydraulic hexagon crimp tool 10mm2—150mm2 Closed crimping head with quick coupling, flip top style, under no pressure, rotates 180° Supplied complete with case 5.2 Ton output Length 370mm Weight 2.0kg Tools & Equipment
Order Reference HH10150H
Hydraulic Handtool 10-400mm2
Hand hydraulic hexagon crimp tool 10mm2—400mm2 Closed crimping head with quick coupling, flip top style, under no pressure, rotates 180° For connection to hydraulic drive units with 700 bar operating pressure for best possible crimping results 13 Ton output Length 650mm Weight 7.4kg
Order Reference HH10400H-C
Jointers Hydraulic Handtool 10-400mm2
Hydraulic crimping head 10-400mm2 H-head ideal for joining in confined spaces, rotatable 2 stage hydraulic system with fast feed & power stroke For 13 series interchangeable dies, wide crimping Automatic retraction when crimp is complete
Order Reference HK120U
Die Sets We stock a complete range of die sets for all of our tools offered in this catalogue. Please contact our sales team with your enquiry. 020 8891 1331
95
4
Tooling Hydraulic Crimp Heads Hydraulic Crimp Head 10-400 mm²
Hydraulic crimping head– 6-400mm² For 13 series interchangeable dies G-form crimping head with quick coupling, rotates 360° For connection to hydraulic drive units with 700 bar operating pressure for best possible crimping results
Order Reference: Tools & Equipment
4
PK12042
Jointers Hydraulic Crimp Head 10-400 mm²
Hydraulic crimping head– 10-400mm2 For 13 series interchangeable dies H-Form crimping head with quick coupling, rotates 360° Ideal for applications with restricted space
Order Reference: PK120U
Hydraulic Crimp Head 10-630 mm²
Hydraulic crimping head– 16-630mm2 Up to 60% less crimping operations due to wide crimping For 25 series interchangeable dies Crimping head with quick coupling, rotates 360° For connection to hydraulic drive units with 700 bar operating pressure for best possible crimping results
Order Reference:
PK252
Hydraulic Crimp Head 120-1000 mm²
Hydraulic crimping head– 120-1000mm2 For 45 series interchangeable dies Crimping head with quick coupling, rotates 360° For connection to hydraulic drive units with 700 bar operating pressure for best possible crimping results
Order Reference:
96
PK45
Tooling Foot & Electro-Hydraulic Pumps Hydraulic Cutting Heads up to 105mm dia.
Powerful remote cutting heads suitable for SWA cables For connection to 700bar (10,000 psi) pumps
Order Reference: SDG852 (85mm dia) SDG105 (105mm dia)
Hydraulic Foot pump FHP 2
Generates 700bar (10,000psi) operating pressure Two stage hydraulics Manual retraction in case of need and at high pressure end A range if hose lengths available 2m (standard); 3m; 4m; 5m; 6m; 8m; 10m
Order Reference:
FHP2
Battery Operated Electro-Hydraulic Pump
Suitable for operating single acting crimping and cutting tools of 700 bar (10,000 psi) operating pressure Compact and light design for mobile field applications High capacity oil reservoir Selector switch for crimping, cutting and punching operations Two powerful 18V Li-ion batteries 3.0Ah (included) 240V mains quick charger (included) Remote control with 1.5m cabled (included)
Order Reference: AHP700-L
Electro-Hydraulic Pump
Generates 700bar (10,000psi) operating pressure Rated for Continuous operation High capacity Compact design 3 phase electrical supply reqd. 2 metre high pressure hose 10 metre connecting cable Three stage safety foot switch included Electronic control Motor Voltage: 360V - 440V
Order Reference: EHP3 97
Tools & Equipment
4
Tooling Battery Operated Crimping Tools Battery Operated Crimping Tool 6-150 mm2
Tools & Equipment
Slim crimping head– ideal for space critical situations Crimp tool for 4 series interchangeable dies Closed crimping head, flip and rotating– ideal when space is critical Electronic control and monitoring of crimping operation Integrated pressure measurement system (IPS) to identify failures Automatic retraction after crimp Evaluation function using optical interface and USB adapter (PGA1) to track every crimp
Order Reference: EK 35/4 EK 35/4-L (with IPS & 18V Li-ion Battery)
4
Battery Operated Crimping Tool 6-300 mm2
Slim crimping head– ideal for space critical situations Crimp tool for 22 series interchangeable dies Closed crimping head, flip and rotating– ideal when space is critical Automatic retract stop for positioning control when doing multiple crimps Electronic control and monitoring of crimping operation Pressure measurement system (IPS) to identify crimp failures Evaluation function using optical interface and USB adapter (PGA1) to track every crimp
Order Reference EKM 60/22-L
Battery Operated Crimping Tool 10-400 mm2
Part number
Crimp tool for 13 series interchangeable dies Open C crimping head, rotatable Automatic retract stop for positioning control when doing multiple crimps Quick motor stop for increased user safety Pressure measurement system to identify crimp failures Evaluation function using optical interface and USB adapter (PGA1) to track every crimp Balanced centre of gravity for easy handling and effortless operations High performance 18V Li-ion batteries with 22 min charge time
Crimp Range
Stroke/opening width
EK12030L
10 to 400mm2
30mm
EK12042L
2
42mm
10 to 400mm
98
Tooling Cutting Tools Rachet Core Cutters
Hand ratchet heavy duty core cutter with extendable handles. Suitable for cables up to 400mm² single core copper/aluminium cable Length: 240mm Weight: 0.98kg
Order Reference:
RCC400HD
Tools & Equipment
Rachet Cable Cutters
Ratchet heavy duty cable cutter with extendable handles suitable for armoured cables (SWA) (AWA) up to 32mm diameter. Length: 310mm (380mm when handles extended) Weight: 3.0kg
Order Reference: RCC32A
Mechanical Core Cutters
Large heavy duty cable cutter up to 500mm² single core copper/aluminium cable Length: 810mm Weight: 1.25kg
Order Reference: CC500
Hydraulic Cable Cutters
Powerful hydraulic cable cutters up to 50/ 85mm diameter 50mm version for Cu/ Al only 85mm version capable of SWA cables Supplied in a steel carry case Weight: 1.25kg
Order Reference: HSG50 (50mm dia.) HSG852 (85mm dia.)
99
4
Tooling Battery Operated Cutting Tools Battery Operated Cutting Tool Ø 25mm Tools & Equipment
Cuts armoured copper and aluminium cables, Guy wire, steel rope up to Ø 25mm Also suitable for round material made of Al, Cu & Steel Slim cutting head– ideal for space critical situations Closed cutting head with bolt interlock, flip top and rotating High performance 18V Li-ion batteries with extremely short charge time
Order Reference: ESG 25-L
4 Battery Operated Cutting Tool for Ø 50mm cables
Cuts copper and aluminium cables up to Ø 50mm 60 kN Cutting force for maximum output Closed cutting head, flip top and rotating High performance 18V Li-ion batteries with high capacity and extremely short charge time Spare blades available
Order Reference:
ESG50EF1
ESG 50-L
ESG50ES
Battery Operating Cutting Tool for Ø 85mm cables
Cuts copper and aluminium cables with steel armour up to Ø 85mm Suitable for fine stranded cables and telecommunication cable 60 kN Cutting force for maximum output Closed cutting head with bolt interlock, flip top and rotating High performance 18V Li-ion batteries with high capacity and extremely short charge time High performance motors for maximum operating speed Spare blades available
ORDER REFERENCE: ESG 85-L ESG85EF1
ESG85ES1
100
Tooling Battery Operated Universal Cutting & Crimping Battery Operated Cutting Tool for Ø 105mm cables
Cuts copper and aluminium cables incl. armoured cables up to Ø 105mm 120 kN Cutting force for maximum output Closed cutting head with bolt interlock, flip top and rotating Automatic retract when cutting is complete High-performance motors for maximum operating speed Spare blades available
Order Reference
Tools & Equipment
ESG105EF ESG 105-L ESG105ES
Universal Cutting and Crimping Tool
One head for: Crimping Cutting (SWA, Din Rail, Threaded Rod) Punching In 6 and 12 ton designs Adapter for crimping dies of most Klauke ranges Various cutting dies for aluminium and copper cables with and without armouring Special dies for cutting threaded rods and DIN rails Punching adapter for Greenlee punching tools Die for punching DIN rails 6 ton design is set apart by its low weight and extremely easily handling 12 ton tool offers wider crimping ranges and higher punching capacities Crimping to cutting in seconds
Order Reference:
EK60UNV-L / EK120UNV-L
EKM 60UNV-L EKM60UNV-L EK 120 UNV-L
Klauke Intelligent Pressing System Klauke Intelligent Pressing System– Quality Assurance Guarantee The ‘IPS’ system is unique to Klauke enabling the user to produce documentation for every crimp, certifying that the tool has reached pressure, and the crimp connection in guaranteed. Each tool has an integrated pressure sensor, paired with a microchip, that is then read through the PGA as shown. Computer software is a FREE download System can be used with crimping, cutting, and Hydraulic Pumps Order Reference: PGA1 101
4
Tools & Equipment Punch tool Battery Operated Hydraulic Punch Driver Tool Tools & Equipment
4
Hole Punching Capacity Square or special shape: 138mmx138mm Round punch 150mm 360 Rotating Head Automatic limit stop Light weight (incl bat) 2.12kg
Kit includes LGL1 Quick-charger for 18V Li-Ion Batteries RAL2 Battery 18V Li-Ion 45Wh Battery Spacer HSS Co5 step bit Draw stud 9.5x71mm Draw stud adaptor Case Order Reference: LS50-L Flex
Easy Drum Rollers
A full range of Cable drum rotators are available Greenlee drum rollers — Robust construction Low gradient ramp for easy loading Adjustable rollers to suit different drum diameters
Order Reference Capacity 52055383 200Kg 52055384 250Kg CDR2 1500Kg
Weight 10kg 11kg 54Kg
Cable Drum Jacks
A wide range of Cable Jacks available ranging from: Screw Jacks Jack Towers Hydraulic Jacks Jack Plinths for larger drums Suitable for: Standard and broad cable drum Width 500 & 700mm drums (using a flexible adjustment) up to 250kg
102
Cable Pulling Equipment Cable Stockings Cable Stockings Cable
stockings for cable pulling Made from high tensile galvanised steel wire Can also be used for supporting as well as pulling Ideal method prior to cleating Available in Single & Double Eye
Single Eye Part No.
Double Eye Part No.
CS11 CS12 CS13 CS14 CS15 CS16 CS17 CS18 CS19
CS21 CS22 CS23 CS24 CS25 CS26 CS27 CS28 CS29
Actual Break Tonne 0.75 1.00 2.50 3.50 5.00 5.00 6.00 7.00 7.00
Cable Diameter (mm) 6-13mm 13-19mm 19-25mm 12 12 12 16 12 16
Conduit Draw Rods A high quality glass fibre reinforced helically wound epoxy rod giving good adhesion properties for the outer polyethylene coating Available in 4, 6, 9, 11 & 14mm Dia. 40-350 metre lengthy Order Reference
LCR and state size & length
Cable Rollers
All types of cable roller available, Please call our internal sales team with your requirements
Can’t find something?! Can’t find what you’re looking for? We have a full range of cable pulling and drum handling equipment available. So much so, we can’t fit it all in our catalogue. Test us, we won’t let you down.
103
Tools & Equipment
4
CABLE COMPONENTS
EDMUNDSON TWICKENHAM TOOL HIRE Edmundson Tool Hire Unique Service– Keeping Tool Hire Fair
Our tool hire aims to solve tool mismanagement and large unreasonable invoices.
Invoiced every month to avoid one off long term unexpected charge
Hire cost capped at value of the tool
Once the cap is reached, you have the option of owning the tool, for no extra cost
If you choose to return the tool, we’ll give you 5% of the total hire back
104
TOOL HIRE TOOL HIRE Hand Hydraulic Crimp Tools
Tools & Equipment
4 Range:
6.0mm-120mm²
Crimp Reference:
Range:
CT2
10mm-400mm²
Crimp Reference:
CT3
Battery Operated Hydraulic Crimp Tools
Range: Crimp Reference:
6mm-120mm²
Range:
CT5
Crimp Reference:
10mm-400mm² CT6
Battery Operated Hydraulic Crimp Tools
Hydraulic Footpump:
FP1 Range: Crimp Reference:
105
50mm-630mm² CT7
TOOL HIRE TOOL HIRE Hydraulic Cutting Tools
Tools & Equipment
4 Range:
Range:
up to 150mm² 4c
Cutter Reference:
up to 400mm² 4c
Cutter Reference:
CH1
CH2
Equipment
DJ3 DJ6 DJ8
CDR1 CDR2
3 TONNE 6 TONNE 8 TONNE
50x1200mm 50x1800mm 50x2100mm
DJ10
10 TONNE 75x2100mm
HSP125
HOLDS 200Kg HOLDS 1500Kg
ONLY AVAILABLE AS SETS OF 10
106
TOOL HIRE TOOL HIRE Klauke Hydraulic Tools
Tools & Equipment
4 Range:
6.0mm-300mm²
Range:
400mm² 4c SWA+
Klauke Ref:
EKM6022L
Klauke Ref:
ESG85
Hire Ref:
CT8
Hire Ref:
CH3
Klauke Universal Tool– Crimping, Cutting & Punching in ONE All in one tool for the following: Cutting Dies: Range : up to Ø 40mm SWA (70mm 4c)
Punching Adaptor Range : Ø 144mm round, 138 x 138mm square
Range: 10-400 mm² 4c Klauke Ref: EK120 UNV-L Hire Ref:
CT9
Threaded Rod Cutting Dies M10
107
TOOL HIRE TOOL HIRE Klauke Hydraulic Tools
Tools & Equipment
4
Klauke Ref:
AHP700-L
Hire Range:
63mm Stainless Steel
Hire Ref:
HP1
Klauke Ref:
LS50-L FLEX
Hire Ref:
CP1
Intelligent Pressing System
To use the IPS system (page 101) please request: PGA1
108
CABLE COMPONENTS
Section 5 LV Jointing CURRENTLY IN STOCK
PAGE
SJK Straight Resin Joints
110
BJK Branch Resin Joints
111
MPJEM Prysmian Resin Joints
112-113
Mechanical Connectors
114-115
Heatshrink and Oversleeving products
115-119
Coldshrink products
120-121
Tapes and Mastics
122-123
Consumables
124
LV Jointing
5
109
LV Resin Joints Straight Joints Cellpack Straight Resin Joints Voltage Level: 1.2 kV Application: Universally suitable to connect low voltage plastic-insulated cables or connectors insulated with PVC, PE, VPE, and EPR. Suitable for copper and aluminium conductors Application Ranges: Suitable for Indoor, outdoor, underground, water & cable trays Features: Visible splice position before casting Large insertion opening for easy casting Simple and fast fitting– saves times and costs Halogen-free polyurethanic cast resin, containing the correct volume ready for mixing within a twochamber mixing bag. No need for skin contact INLUDES CONNECTORS Part No.
L (mm)
D (mm)
H (mm)
SJK1516
260
47
63
SJK1
190
36
50
SJK2
260
47
63
SJK3
360
55
75
SJK4
400
70
95
SJK5
530
100
120
SJK6
700
125
160
SJK7
900
150
170
Sizes up to 400mm² 4 core on request
Tests and Approvals DIN VDE 0278 PART 1 and 2, DIN VDE 0278 PART 393, EN 50393, as well as CENELEC HD623 (VDE 0278, PART 623) LV Jointing
5
Cable Size mm² Cores
1.5
2.5
4.0
6.0
10
16
25
35
50
70
95
120
150
185
240
300
400
2Core SJK1 SJK1 SJK1 SJK1 SJK2 SJK3 SJK3 SJK3 SJK3 SJK5S
SJK4
SJK5 SJK5 SJK6S SJK6 SJK6 SJK7
3Core SJK1 SJK1 SJK1 SJK1 SJK2 SJK3 SJK3 SJK4 SJK4
SJK5
SJK5
SJK5 SJK6
4Core SJK1 SJK1 SJK1 SJK1 SJK2 SJK3 SJK4 SJK4 SJK4
SJK5
SJK6S SJK6 SJK6 SJK7S SJK7 SJK7 SJK7
SJK6
SJK6 SJK7 SJK7
Cable Size mm² Cores
5
7
10
12
19
22
27
30
40
48
1.5mm
SJK1
SJK2
SJK2
SJK3
SJK4
SJK4
SJK4
SJK4
SJK4
SJK5
2.5mm
SJK1
SJK2
SJK2
SJK3
SJK4
SJK4
SJK4
SJK4
SJK4
SJK5
4.0mm
SJK1
SJK1
SJK1
SJK1
SJK2
SJK3
SJK4
SJK4
SJK4
SJK5
110
LV Resin Joints Branch Joints Cellpack Branch Resin Joints Voltage Level: 1.2 kV Application: Universally suitable to connect low voltage plasticinsulated cables or connectors insulated with PVC, PE, VPE, and EPR. Suitable for copper and aluminium conductors Application Ranges: Suitable for Indoor, outdoor, underground, water & cable trays Features: Visible splice position before casting Large insertion opening for easy casting Simple and fast fitting– saves times and costs Halogen-free polyurethanic cast resin, containing the correct volume ready for mixing within a two-chamber mixing bag. No need for skin contact INLUDES CONNECTORS
Part No.
L (mm)
B (mm)
D (mm)
H (mm)
BJK1
185
80
45
55
BJK2
240
110
60
70
BJK3
285
120
65
75
BJK4
240
145
100
110
BJK5
300
150
110
120
BJK6
285
170
110
120
BJK7
335
193
120
130
BJK8
382
220
140
150
BJK9
570
275
180
190
LV Jointing
5
111
LV Resin Joints Straight Joints Prysmian MPJEM Straight Resin Joints Application: Straight joints for LV cables with copper conductors from 1.5mm² to 400mm² Features: Low Hazard Isocynate free JEM resin Twin Pack mixing in clear laminate sachets Extremely low viscosity combined with enhanced adhesion Transparent injection moulded polypropylene shells up to size 4 and vacuum formed clear HIPS for larger sizes Slim-line design for use with compression connectors
Technical Data
Low Voltages Straight Joints for 600/1000 Volt polymeric insulated copper conductors, SWA cables to BS5467, BS6346 & IEC 502 Tested and approved to BS EN 50393 & ENA ER C81 Includes constant force spring armour bonds JEM Resin Extremely low mix viscosity allows void free joint filling Insensitive to moisture and will cure under water High flash point. Non-flammable liquid– No special storage or transport requirements No classified as irritating to the skin or eyes Doe not cause skin sensitization
Joint Ref
LV Jointing
5
MPJEMJ1 MPJEMJ2 MPJEMJ3 MPJEMJ4 MPJEMJ5 MPJEMJ6 MPJEMJ7 MPJEMJ8 Conductor size 1.5mm² 2.5mm² 4mm² 6mm² 10mm² 16mm² 25mm² 35mm²
Min box entry dia A 12mm 14mm 23mm 28mm 32mm 45mm 40mm 57mm
2 core MPJEMJ1 MPJEMJ1 MPJEMJ1 MPJEMJ1 MPJEMJ2 MPJEMJ2 MPJEMJ3 MPJEMJ3
Max box entry dia Box Length B C 26mm 185mm 32mm 245mm 39mm 325mm 50mm 375mm 58mm 520mm 75mm 705mm 89mm 862mm 95mm 900mm
3 core MPJEMJ1 MPJEMJ1 MPJEMJ1 MPJEMJ2 MPJEMJ2 MPJEMJ3 MPJEMJ3 MPJEMJ4
Internal dia D 35mm 48mm 52mm 68mm 102mm 124mm 140mm 150mm
Connector 4 core Ref. MPJEMJ1 BERS MPJEMJ1 BEBS MPJEMJ1 BEYS/BT6CS MPJEMJ2 BT6CS MPJEMJ2 BT10CS MPJEMJ3 BT16CS MPJEMJ3 BT25CS MPJEMJ4 BT35CS
112
C
B
A D Conductor size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm²
2 core MPJEMJ4 MPJEMJ4 MPJEMJ4 MPJEMJ5 MPJEMJ5 MPJEMJ5 MPJEMJ6 MPJEMJ6 MPJEMJ8*
3 core MPJEMJ4 MPJEMJ4 MPJEMJ5 MPJEMJ5 MPJEMJ6 MPJEMJ6 MPJEMJ7 MPJEMJ7 MPJEMJ8*
Connector 4 core Ref. MPJEMJ4 BT50CS MPJEMJ5 BT70CS MPJEMJ5 BT95CS MPJEMJ6 BT120CS MPJEMJ6 BT150CS MPJEMJ6 BT185CS MPJEMJ7 BT240CS MPJEMJ7 BT300CS MPJEMJ8* BT400CS
LV Resin Joints Branch Joints Prysmian JBR Branch Resin Joints Application: Branch joints for LV cables with copper conductors from 1.5mm² to 400mm² Features: Low Hazard Isocynate free JEM resin Twin Pack mixing in clear laminate sachets Extremely low viscosity combined with enhanced adhesion Transparent vacuum formed shells which offer greater working dimensions & interlocking flange seals Technical Data
Low Voltages Straight Joints for 600/1000 Volt polymeric insulated copper conductors, SWA cables to BS5467, BS6346 & IEC 502 Tested and approved to BS EN 50393 & ENA ER C81 Includes constant force spring armour bonds JEM Resin Extremely low mix viscosity allows void free joint filling Insensitive to moisture and will cure under water High flash point. Non-flammable liquid– No special storage or transport requirements No classified as irritating to the skin or eyes Doe not cause skin sensitization
Shell Joint Ref Dimensions A JBR6 240mm JBR16 345mm JBR35 435mm JBR95 650mm JBR185 870mm JBR300 1020mm
Conductor size 1.5mm² 2.5mm² 4mm² 6mm² 10mm² 16mm² 25mm² 35mm²
2 core JRB6 JBR6 JBR6 JBR6 JBR6 JBR16 JBR16 JBR35
3 core JBR6 JBR6 JBR6 JBR6 JBR16 JBR16 JBR16 JBR35
4 core JBR6 JBR6 JBR6 JBR6 JBR16 JBR16 JBR35 JBR35
Conductor size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²
113
Shell Shell Min. Box Dimensions Dimensions Entry B C D 125mm 75mm 12mm 160mm 95mm 20mm 175mm 100mm 24mm 210mm 190mm 27mm 250mm 230mm 40mm 300mm 310mm 55mm
Max. Box Entry E 22mm 35mm 40mm 51mm 65mm 80mm
LV Jointing
5 2 core JBR95 JBR95 JBR95 JBR185 JBR185 JBR185 JBR300 JBR300
3 core JBR95 JBR95 JBR95 JBR185 JBR185 JBR185 JBR300 JBR300
4 core JBR95 JBR95 JBR95 JBR185 JBR185 JBR185 JBR300 JBR300
Mechanical Connectors Allen Key Head Connectors
P1 Type
Non shear-head multi purpose mechanical connectors for, suitable for jointing smaller conductors together. Connectors are installed using an allen key.
P1– 4.0mm²-35mm² MF4/1– 6.0-mm²-16mm² MF4/2– 16mm²-50mm² MF4/3– 35mm²-70mm²
MF Type
Mechanical Branch Connectors
For copper and aluminium cables. Mains branch connectors to accept 3 and 4 core sector shaped stranded conductors, using a shear head screw to compress conductors
WM1– 16mm²-95mm² WM2– 50mm²-185mm² WM3– 120mm²-300mm²
11kV Mechanical Connectors
LV Jointing
5
Non shear-head multi purpose mechanical connectors suitable for jointing smaller conductors together. Connectors are installed using an allen key.
MF1/1–50mm²-95mm² MF1/2– 95mm²-185mm² MF1/3– 185mm²-300mm² MF1/4- 400mm²-500mm²
Straight Connectors
For copper and aluminium stranded circular/ sector shaped services to 3 or 4 core stranded sector shaped mains conductors.
US1–50mm²-95mm² US2– 120mm²-150mm² US3– 185mm²-300mm²
Branch Connectors
114
Designed for straight through mains to accept 3 or 4 core sector shaped stranded conductors incorporating the shear head screw for reliable connection.
UM1–70mm²-95mm² UM2– 95mm²-150mm² UM3– 185mm²-300mm²
Mechanical Connectors Birkett Mechanical Connectors Birkett Mains Bi-Metallic Mechanical Connectors Birkett patented shear bolt straight mechanical connector suitable for both copper and aluminium conductors Tested to IEC 61238-1 Suitable for both polymeric and paper insulated cables up to 400m2 For stranded and solid conductors Range taking capabilities- larger range of conductor sizes can be accommodated within each connector Precise deign with shear bolt head torque control provides high conductivity under 130°C with a short circuit test of 250°C ensuring compatibility with the overload requirement of today's cables
Straight Connectors Part No.
Conductor
MC70 MC95 MC120 MC185 MC300 MC400
35-70 50-95 70-120 95-185 120-300 120-400
Stud Size (mm) 12 12 12 12 12 12
Branch Connectors Part No. BX70 BC120 BC185 BC300 BC400
Service Connectors Part No. SC50 SC70 SC120 SC185 SC300 SC400
Conductor 16-50 35-70 70-120 95-185 120-300 120-400
Stud Size (mm) 12 12 12 12 12 12
Straight/Branch Connectors Part No. BAC35
Conductor 4-35
Stud Size (mm) 12
Conductor 35-70 50-120 95-185 120-300 120-400
Stud Size (mm) 12 12 12 12 12
Double Branch Connectors Part No. DMBC70 DMBC120 DMBC185 DMBC300 DMBC400
Conductor 35-70 70-120 95-185 120-300 120-400
Stud Size (mm) 12 12 12 12 12
LV Jointing
5 Solid Brass In-Line Mechanical Ferrules Part No. MCB25SHR MCB35SHR MCB50SHR MCB70SHR
115
Conductor 4-25 4-35 4-50 4-70
Stud Size (mm) 12 12 12 12
Heatshinkable Straight Joints & Repair Sleeves Heatshrinkable Straight Joints 600/3.3kV Heatshrinkable Cable Joint Kits suitable for: 1kV (1.5mm²-300mm²) 3.3kV (25mm²-300mm²) For XLPE/SWA/PVC or LSF Manufactured to meet national and international standard BS6910, VDE0278
Part Number 1kV SMH1 SMH2 SMH3 SMH4 SMH5
3.6kV N/A N/A SMH3 SMH4 SMH5
Cable Size mm2 1.5-4 6-16 25-50 70-150 185-300
No. Of Cores 4 4 4 4 4
Sheath Repair Sleeves
3M™ HDCW wraparound heat shrink cable repair sleeve is designed to repair damaged cable sheaths Also suitable for cable joints and as additional corrosive protection Dielectric strength: 12kV/mm Shrinking temperature: 120°C Available in: 250, 500, 750, 1000 (stocked), 1200 lengths
LV Jointing
5
Part no. HDCW 35/10/1000 HDCW 55/15 HDCW 80/25 HDCW 110/30 HDCW 140/40
Max Cable Diameter Min Cable Diameter 35 10 55 15 80 25 110 30 140 40
116
Overlap width 18 18 30 30 30
Thickness after shrink 0.9 0.9 0.9 0.9 0.9
LSF LS0H Sleeving LSF LS0H Heatshrink Tubing & Oversleeving Heatshrink Tubing Standard Grade Polyolefin Heatshrink 2:1 shrink ratio Shrink with hot airgun or naked flame Flexible, flame-retardant heat shrinkable tubing suitable for insulation, marking, strain relief and mechanical protection Self-extinguishing * indicate colour For LSF LSOH, add to the end of Part Number
Cable Size 1.5 2.5 4.0 6 10 16 25 35
6491X(B) SG4.8* SG4.8* SG6.4* SG6.4* SG9.5* SG9.5* SG12* SG12*
6181Y SG64* SG64* SG95* SG95* SG12* SG12* SG19* SG19*
Cable Size 50 70 95 120 150 185 240 300
6491X(B) SG19* SG25* SG25* SG25* SG38* SG38* SG38* SG38*
6181Y SG19* SG25* SG25* SG25* SG38* SG38* SG38* SG38*
Cable Size 400 500 630
6491X(B) SG50* SG50* SG50*
6181Y SG50* SG50* SG50*
Coloured Oversleeving PVC Sleeving Operating temp: -20°C to 70°C Tensile Strength 15MPa Elongation at break: 220% Hardness: BSS20-30 Flammability: Self-extinguishing RoHS compliant For LSF LSOH, add to the end of Part Number Part No. PVC1.5* PVC2* PVC3* PVC4* PVC5* PVC6* PVC8* PVC10* PVC12*
Internal Dia 1.5 2.0 3.0 4.0 5.0 6.0 8.0 10.0 12.0
LV Jointing
Nominal Wall Thickness 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5
117
Coil Size (metres) 100 100 100 100 100 100 100 100 100
5
Heatshrink Tubing Medium Wall Heatshrink Tubing Polyolefin sleeving with adhesive suitable for insulating, pressure and humidity tight sheathings. Medium wall Halogen free Shrink ratio 3:1 Resistant to cold flow U.V Resistant Non-corrosive Minimum shrink temperature:125°C RoHS Compliant
Part No. SRH2-12-3 SRH2-22-6 SRH2-34-7 SRH2-40-12 SRH2-56-16 SRH2-75-22 SRH2-95-26 SRH2-120-34
Max Cable Dia 12 22 34 40 56 75 95 120
Min Cable Dia 3 6 7 12 16 22 26 34
Wall Thickness after shrinkable 2.2 2.6 2.6 2.6 2.7 3.0 3.2 3.3
Standard length 1000 1000 1000 1000 1000 1000 1000 1000
Thick Wall Heatshrink Tubing Polyolefin sleeving with adhesive suitable for insulating, pressure and humidity tight sheathings. Medium wall Halogen free Shrink ratio 3:1 Resistant to cold flow U.V Resistant Non-corrosive Minimum shrink temperature:125°C RoHS Compliant
LV Jointing
5 Part No. SRH3-12-3 SRH3-22-6 SRH3-33-8 SRH3-45-12 SRH3-55-15 SRH3-75-20 SRH3-92-25 SRH3-130-34
Max Cable Dia 12 22 33 45 55 75 92 130
Min Cable Dia 3 6 8 12 15 20 25 34
118
Wall Thickness after shrinkable 2.6 2.7 4.0 4.4 4.4 4.5 4.6 4.8
Standard length 1000 1000 1000 1000 1000 1000 1000 1000
Heatshrink Mouldings Heatshrink End Caps & Breakouts Heatshrink End Caps Heatshrinkable end caps used to seal cables during storage or transportation. Suitable for use on both polymeric and paper insulated, lead jacketed cables which may include aluminium or steel armouring. Shrinkable temperature: +135°C Operating temperature: -55°C to +100°C Dielectric Strength: 15 kV/mm Shrink Ration: 3:1
Part No. HEC10-4 HEC16-6 HEC26-11 HEC40-17 HEC57-22 HEC75-32 HEC105-45 HEC148-57 HEC158-63
Recommended application To (mm) (mm) 4.0 10.0 6.0 16.0 11.00 26.0 17.00 40.0 22.0 57.0 32.0 75.0 45.0 105.0 57.0 148.0 63.0 158.0 From
Wall Thickness after shrinking 2.0 2.0 3.0 3.5 4.0 5.2 7.0 7.0 7.0
Heatshrink Cable Breakouts Heat shrinkable cable breakouts. Branching parts with adhesive serve to relieve the mechanical tension in cable harnesses whilst providing excellent IP ratings.
Shrinkable temperature: +135°C Operating temperature: -55°C to +100°C Dielectric Strength: 15 kV/mm Shrink Ration: 3:1
Part No. HSC2-30-15 HSC2-50-12 HSC2-87-43
LV Jointing
Two-Core Breakouts Recommended application mm² 4-35.0 25-185 70-400
Part No. HSC4-35-12
Part No. HSC3-25-9 HSC3-55-31 HSC3-110-35
Three-Core Breakouts Recommended application mm² 2.5-16 25-150 120-630
Four-Core Breakouts Recommended application mm² 4.0-50 10-95 25-400
HSC4-47-23 HSC4-78-36
**5 & 6 Core Break outs available on requests**
119
5
Coldshrink Tubes Coldshrink Tubes
3M™ Cold Shrink tubes are a series of open-ended, tubular rubber sleeves. Cold applied and therefore they are quicker, easier and safer to install than heat shrink alternatives Ideal where hot work permits are difficult to obtain
Silicone 8440 Series Resists fire Resists moisture Self extinguishing LS0H Operating Temperature –55°C to +260°C UV Stable
EPDM Rubber 8420 Series Resists fire Resists moisture, acids, alkalis, ozone & UV light Use up to 1000v
LV Jointing
5
Part No. Max Cable Dia Min Cable Dia 14 6.86 CST8443-2 14 6.86 CST8443-6.5 18 8.89 CST8445-7.5 24 12.19 CST8447-3.2 24 12.19 CST8447-8
Standard Length 44 159 179 76 184
Part No. CST8423-6 CST8424-8 CST8425-8 CST8426-9 CST8426-11 CST8427-6 CST8427-12 CST8427-16 CST8428-6 CST8418-12 CST8428-18 CST8428-24 CST8429-6 CST8429-9 CST8429-12 CST8429-18 CST8429-24 CST8430-9 CST8430-18 CST8430-24
Standard Length 152 203 203 229 279 152 305 406 152 305 406 152 305 457 609 152 229 305 457 609
Max Cable Dia 14.3 9.9 20.8 25.4 25.4 33 33 33 49.3 49.3 49.3 49.3 67.8 67.8 67.8 67.8 67.8 93.7 93.7 93.7
Min Cable Dia 7.8 3 10.2 13 17.5 17.5 17.5 24 24 24 24 32.2 32.2 32.2 32.2 32.2 32.2 42.6 42.6 42.6
Constant Force Springs
Constant force springs
Order Reference
120
CSP1
Coldshrink Coldshrink End Caps Cold Shrink End Caps 3MCold Shrink End Caps environmentally seal and mechanically protect exposed cable ends using no tools, mastics or tapes. They are close-ended, tubular rubber sleeves that are factory expanded and loaded onto a removable core. When positioned over the end of a cable, or other cylindrical object, the core is removed to provide a reliable seal that protects your cable ends from environmental damage. Easily nstalled and cleanly removable.
Part No.
From
Wall Thickness after shrinking
(mm) 11.6 15.9 26.0 45.5
EC1 EC2 EC3 EC4
20.9 30.1 49.2 84.3
Cable Abandonment Kits 3MCold Shrink Cable Abandonment Kits are designed for single & milti core Low Voltage Power Cables up to 3.3kV Offer complete solution to abandon cables temporarily or permanently Cold Shrink technology provides environmental seal and mechanical protection, eliminating the need for heat or special tools. LV Jointing
Kit Content Cold Srhink End Cap Cold Shrink Pre Stretched Tube Self Amalgamating Insulation Tape Armour/Earth connection components Full Installation Instructions
5
Part no.
Max Cable Diameter 18 18 25 42 56
CSCAK/1 CSCAK/2 CSCAK/3 CSCAK/4 CSCAK/5
121
Min Cable Diameter 12 25 42 55 81
Consumables Mastic & Protection Products Mastic & Protection Products Scotchfil Electrical Insulation Putty Self amalgamating UL Recognised as a joint insulation for electrical conductors when overwrapped with either Supper 33+ or Super88 Scotch VM 2210 Vinyl Mastic Tape & Pads Self-fusing, rubber based insulating compound PVC backing– All weather Insulates connections upto 600v Available in tape and pads form BR PADS 55/022297 Scotchrap 50 All Weather Corrosion Protection 0.25mm thick PVC tape with special high tack adhesives to resist corrosion For use with pipe and conduit Must be prepared with Scotchrap Primer
LV Jointing
5
Scotchrap 51 All Weather Corrosion Protection 0.5mm thick PVC tape with special high tack adhesives to resist corrosion For use with pipe and conduit Must be prepared with Scotchrap Primer
Part No. Width Thickness Length Temperature mm mm metre Rating Scotchfil 38 3.2 1.5 80°C
Part No. Width Thickness Length Temperature mm mm metre Rating VM19 19 0.63 6 80°C VM38 38 0.63 6 80°C VM101 101 0.63 3 80°C VMP-10 114 0.63 0.165 80°C
Part No. Width Thickness Length Temperature mm mm metre Rating T5025 25 0.25 30.5 80°C T5050 50 0.25 30.5 80°C T50101 101 0.25 30.5 80°C T50152 152 0.25 30.5 80°C
Part No. Width Thickness Length Temperature mm mm metre Rating T5125 25 0.5 30.5 80°C T5150 50 0.5 30.5 80°C T51101 101 0.5 30.5 80°C T51152 152 0.5 30.5 80°C
Scotchrap Primer Pipe primer Quick drying Non-sag
Part No.
Scotch 2000 Electricians Duct Tape Easy tear No water absorption 0.152mm thick
Part No.
Primer
R391 Pirelli Compound Easy tear Non-hardening weatherproof sealant Can be applied to protect electrical connections from moisture and corrosive vapours 122
T200050
Width mm 1gallon
Temperature Rating 80°C
Width mm 50
Thickness mm 0.5
Length metre 46
Part No. Unit of scale R391
2 x 250g blcoks 0.5 46
Consumables PVC Electrical Tapes PVC Electrical tapes PVC tape Part No. Width Thickness Length Temperature mm mm metre Rating PVC* 19 0.15 25 80°C
Black
Blue
Brown
Grey
Part No. Width Thickness Length Temperature mm mm metre Rating T2212 12 0.25 33 80°C T2219 19 0.25 33 80°C T2225 25 0.25 33 80°C T2238 38 0.25 33 80°C T2250 50 0.25 33 80°C
General use economy PVC Tape
Green/Yellow
Red
White
Scotch 22 Heavy duty PVC Electrical Tape 0.254mm thick Electrically insulating Colour: Black
Part No. Width Thickness Length Temperature mm mm metre Rating T2319 19 0.76 9.15 90°C T2325 25 0.76 9.15 90°C T2338 38 0.76 9.15 90°C T1150 50 0.76 9.15 90°C
Scotch 23 Premium grade self bonding rubber Can be stretched ipt o 100% to give void-free, moisture resistant insulation Primary electrical insulation for cable jointing and terminating up to 69kV Colour: Black BR PADS 55/022275
Part No. Width Thickness Length Temperature mm mm metre Rating T339 19 0.18 20 105°C
Scotch Super 33+ Premium grade PVC tape 0.178mm thick Excellent resistance to abrasion, moisture, alkalis, acid, copper corrosion, and weather conditions. Colour: Black BR PADS 55/022271
Part No. Width Thickness Length Temperature mm mm metre Rating T35* 19 0.18 20 105°C
Black
Blue
Brown
Grey
Part No. Width Thickness Length Temperature mm mm metre Rating T8819 19 0.22 20 105°C T8825 25 0.22 33 105°C T8838 38 0.22 33 105°C
Yellow
LV Jointing
5
Scotch 35 Premium grade PVC tape 0.178mm thick Pressure sensitive rubber adhesive UV resistant and flame retardant Green/Yellow
Red
White
Scotch Super 88 All weather Heavy Duty PVC tape Excellent resistance to abrasion, moisture, alkalis, acids, corrosion & varying weather conditions Colour: Black BR PADS 55/121001
123
Yellow
Consumables Sprays & Lubricants Aerosol Sprays
Part No. 1600 1601 1602 1605 1609 1617 1625 1626 1633
3M™ Scotch Spray Aerosol Sprays All products are CFC free Supplied in 400ml cans
Description
Applications Protects against moisture, salt water spray, corrosive Anti Corrosion Spray media and impacts Clear protective hardens into a flexible film, resistant to UV rays, insulation spray acids, oils and alkalis Red Protective Insulation hardens into a flexible film, resistant to UV rays, Spray acids, oils and alkalis For preventative maintenance, penetrates and Dehumidifier Spray displaces moisture For preventative maintenance, protection and Silicone Spray lubrication Cold glavanising for steel containment products, Zinc Spray primer fir netak constructions Ideal for general cleaning. Loosens dirt, light ocide Contact Cleaner layers and impurities Degreasing Cleaner Ideal for dissolving greases, oils, resins, and tar Forms a moisture barrier to inhibit rust and corrosion. Rust Remover Displaces moisture
Temperature Rating
Colour
80°C
Black
120°C
Clear
120°C
Red
120°Chang
Beige
120°Chang
Clear
500°C
Grey
NA NA
Clear Clear
NA
Clear
Wire & Cable Lubricant 3M™ Scotch Spray Aerosol Sprays Low cp-efficient of friction makes cable pulling easier and safer Temperature stable between –5°C to 45°C Colourless, water soluble, and non-staining Non-flammable LV Jointing
5
Wire Pulling Lubricant Solids content <3.5%. Formulated for finer cables and wires, e.g. Conduit installation Part No. Description LUB-I/0.20 0.20 litre tube LUB-I/0.95 0.95 litre bottle LUB-I/3.78 3.78 litre bucket LUC-I/18.92 18.92 litre bucket
Cable Installation Lubricant Solids content <5.5%. Formulated for larger diameter power cables Part No. Description LUBP-I/3.78 3.78 litre bucket LUBP-I/18.92 18.92 litre bucket LUBP-I/207.9 207.9 litre bucket
124
CABLE COMPONENTS
Section 6 MV Joints & Terminations CONTENTS
PAGE
Nexans Heatshrink Terminations Single Core XLPE Indoor Terminations 11-33kV
126
Three Core XLPE Indoor Terminations 11-33kV
127
Three Core PILC 11kV Indoor Terminations
128
Single & Three Core XLPE 11-33kV Outdoor Terminations
129
Termination Accessories
130-131
3M Coldshrink Terminations & Joints
132-136
Coldshrink Terminaions
132-136
Coldshrink Joints
137-138
3M MV Tapes
139
Consumables
140
MV Terms & Joints
6
125
MV Heatshrink Terminations Nexans Data Single Core XLPE Indoor Terminations 11-33kV
Part No. SREI12/35-95 SREI12/120-240 SREI12/240-500 SREI12/400-630
11kV
Part No. SREI36/70-95 SREI36/120-240 SREI36/240-500
33kV
Nexans MV Heat shrink Terminations are used to connect polymeric insulated cables to equipment widely used by power utilities and in industrial applications . Indoor terminations are designed for use in controlled environmental conditions and subject to light condensation. Meets the requirements of CENELEC HD 629.1 and IEC 60502-4
Min Cable Size mm² 35 120 240 400
Max Cable Size mm² 95 240 500 630
Max System Voltage 12kV 12kV 12kV 12kV
Min Cable Size mm² 70 120 240
Max Cable Size mm² 95 240 500
Max System Voltage 36kV 36kV 36kV
Single Core 11kV Heatshrink Indoor Selection Guide To suit core polymeric (XLPE or EPR) insulated AWA 11kV cables (All items supplied in sets of three)
Cable Size
MV Terms & Joints
6
35-50mm² 1 core 70-95mm² 1 core 120-240mm² 1 core 300-400mm² 1 core 500mm² 1 core 630mm² 1 core
Heatshrink Termination Kit
Top Hat Gland Kit
Solderless Screen Earthing Kit
SREI12/35-95 SREI12/35-95 SREI12/120-240 SREI12/240-500 SREI12/240-500 SREI12/400-630
HSGK3 HSGK3 HSGK3 HSGK3 HSGK3 HSGK3
SE1 SE2 SE3 SE4 SE4 SE4
126
Busing Boot Kit (angled/straight) RAB1/SB1 RAB1/SB1 RAB2/SB2 RAB2/SB2 15TS-NSS 15TS-NSS
MV Heatshrink Terminations Nexans Data Three Core XLPE Indoor Terminations 11-33kV
Nexans MV Heat shrink Terminations are used to connect polymeric insulated cables to equipment widely used by power utilities and in industrial applications Indoor terminations are designed for use in controlled environmental conditions and subject to light condensation. Meets the requirements of CENELEC HD 629.1 and IEC 60502-4.
Part No. 11kV
SRDI12/16-25B SRDI12/35-95B SRDI12/120-240B SRDI12/240-400B
Part No. 33kV
SRDI36/70-120B SRDI36/150-240B SRDI36/240-400B
Min Cable Size mm² 16 35 120 240
Max Cable Size mm² 25 95 240 400
Max System Voltage 12kV 12kV 12kV 12kV
Min Cable Size mm² 70 150 240
Max Cable Size mm² 120 240 400
Max System Voltage 36kV 36kV 36kV
Three Core XLPE 11kV Heatshrink Indoor Selection Guide
Cable Size 16-25mm² 3 core 35-50mm² 3 core 70-95mm² 3 core 120-240mm² 3 core 300-400mm² 3 core
Heatshrink Termination Kit
Top Hat Gland Kit
Solderless Screen Earthing Kit
SRDI12/16-25B SRDI12/35-95B SRDI12/35-95B SRDI12/120-240B SRDI12/240-400B
HSGK1 HSGK1 HSGK1 HSGK2 HSGK2
SE1 SE1 SE2 SE3 SE4
127
Busing Boot Kit (angled/straight) RAB1/SB1 RAB1/SB1 RAB1/SB1 RAB2/SB2 RAB2/SB2
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MV Heatshrink Terminations Nexans Data Three Core PILC/PICAS Indoor Termination 11kV
Part No. SRDI12/16-25B SRDI12/35-70B SRDI12/95-150B SRDI12/185-500B
Nexans MV Heat shrink terminations are used to connect paper insulated lead covered cables or paper insulated cables with a corrugated aluminium sheath to equipment widely used by power utilities and in industrial applications Indoor terminations are designed for use in controlled environmental conditions and subject to light condensation Meets the requirements of CENELEC HD 629.1 and IEC 60502-4
Min Cable Size mm² 16 35 95 185
Max Cable Size mm² 25 70 150 500
Max System Voltage 12kV 12kV 12kV 12kV
Three Core PILC 11kV Heatshrink Indoor Selection Guide
Cable Size 16-25mm² 3 core 35-70mm² 3 core 95mm² 3 core 120-150mm² 3 core 185mm² 3 core 240-300mm² 3 core 400mm² 3 core
Heatshrink Termination Kit
Top Hat Gland Kit
Solderless Screen Earthing Kit
SRDI12/16-25B SRDI12/35-70B SRDI12/95-150B SRDI12/95-150B SRDI12/185-500B SRDI12/185-500B SRDI12/185-500B
HSGK1 HSGK1 HSGK2 HSGK2 HSGK2 HSGK2 HSGK2
CK1 CK1 CK1 CK2 CK2 CK3 CK4
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128
Busing Boot Kit (angled/straight) RAB1/SB1 RAB1/SB1 RAB1/SB1 RAB2/SB2 RAB2/SB2 RAB2/SB2 RAB2/SB2
MV Heatshrink Terminations Nexans Data Single Core XLPE Outdoor Terminations 11-33kV
Nexans MV Heat shrink Terminations are used to connect polymeric insulated cables to equipment widely used by power utilities and in industrial applications These termination are for use outdoors with exposure to prolonged sunshine and open to the elements Meets the requirements of CENELEC HD 629.1 and IEC 60502-4.
Part No. 11kV
SREF12/35-95 SREF12/120-240 SREF12/240-500 SREF12/400-630
Part No. 33kV
SREF36/70-95 SREF36/120-240 SREF36/240-500
Min Cable Size mm² 35 120 240 400
Max Cable Size mm² 95 240 500 630
Max System Voltage 12kV 12kV 12kV 12kV
Min Cable Size mm² 70 120 240
Max Cable Size mm² 95 240 500
Max System Voltage 36kV 36kV 36kV
Three Core XLPE Outdoor Terminations 11-33kV
Nexans MV Heat shrink Terminations are used to connect polymeric insulated cables to equipment widely used by power utilities and in industrial applications These termination are for use outdoors with exposure to prolonged sunshine and open to the elements Meets the requirements of CENELEC HD 629.1 and IEC 60502-4.
Part No. 11kV
SRDF12/16-25B SRDF12/35-95B SRDF12/120-240 SRDF12/240-400
Part No. 33kV
SRDF36/70-120B SRDF36/150-240B SRDF36/240-400B
Min Cable Size mm² 16 35 120 240
Max Cable Size mm² 25 95 240 400
Max System Voltage 12kV 12kV 12kV 12kV
Min Cable Size mm² 70 150 240
Max Cable Size mm² 120 240 400
Max System Voltage 36kV 36kV 36kV
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129
MV Heatshrink Terminations Nexans Data Top Hat Gland Kits
Nexans cable gland kits, for use with three core armoured cables, are used on equipment such as switchgear or transformer cable boxes Indoor and outdoor applications They provide an effective moisture seal around the cable stealth and earth armour wires Comply with stud spacing to BS 2562.
Part No. HSGK1 HSGK2
Cable Size Range 16-95mm² 95-300mm²
Fixing Centres (X) 66 x 66mm (Y) 86 x 95mm
Fixing Stud Size M10 M12
Bore Hole Dia 66mm 98mm
Mounting Plate Dimensions 115 x 135mm 115 x 135mm
Aluminium Top Hat Gland Kits
Part No. HSGK3
Cable Size Range 35-630mm²
Fixing Centres (X) 66 x 66mm
Nexans cable gland kits, for use with single core armoured cables, are used on equipment such as switchgear or transformer cable boxes. Indoor and outdoor applications. They provide an effective moisture seal around the cable stealth and earth armour wires. Comply with stud spacing to BS 2562. Fixing Stud Size M10
Bore Hole Dia 66mm
Mounting Plate Dimensions 90 x 90mm
Gland Insulating Kits
Part No. . IG2
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To Suit Gland Size HSGK1&3 HSGK2
Fixing Centres (X) 66 x 66mm (Y) 86 x 95mm
IG’s are insulating plates used in conjunction with Nexans cable gland kits They give the user the opportunity to earth the cable gland separate from the cable box. IG1/IG2 included within HSGK
Fixing Stud Size M10 M12
Bore Hole Dia 66mm 98mm
Mounting Plate Dimensions 115 x 135mm 115 x 135mm
Remote Armour Earthing Kits
In situations where cable glands cannot be used, RAE’s provide the means of connecting the cable armour to system earth. Part No. RAE1 RAE2 RAE3 RAE4 RAE5 RAE6
130
Cable Under Armour Range 25-35mm 32-42mm 40-48mm 48-55mm 55-61mm 61-75mm
MV Heatshrink Terminations Nexans Data Solderless Screen Earthing Kits
Nexans solderless earth connection is required to effectively earth the copper tape screen of polymeric (XLPE & EPR) insulated cables without soldering Supplied in sets of 3
Part No. SE1 SE2 SE3 SE4 SE5
7.2kV 16-50mm² 70-95mm² 120-240mm² 300-630mm²
12kV 16-50mm² 70-95mm² 120-240mm² 300-630mm² 500-800mm²
24kV
33kV
35-50mm² 95-185mm² 240-500mm² 400-800mm²
16-35mm² 50-70mm² 95-300mm² 400-800mm²
PILC Solderless Earthing Kit
Nexans solderless earth connection allows the earthing of lead sheath without the need for plumbing For use with HSGK range of gland kits when installing lead sheathed cables (PILC) Supplied in sets of 3.
Part No. CK1 CK2 CK3 CK4
Cable Range @ 11kV 16-95mm² 120-185mm² 240-300mm² 400-500mm²
PICAS Solderless Earthing Kit
Nexans PE’s allow the earthing of corrugated aluminium sheaths (PICAS) without the need for plumbing.
Part No. PE1 PE2
Cable Range @ 11kV 16-185mm² 240-400mm²
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MV Heatshrink Terminations Nexans Data Flexible Bushing Boot Kit
Bushing insulating elastomeric boots are used to insulate the bushing in switchgear and transformer cable termination boxes up to 17.5 kV especially where the clearances between phase to phase and phase to earth is less than the normal air clearance These boots provide protection against flash over in the event of high humidity and surge impulse The boots are made from highly insulating flexible and weather resistant elastomeric material
Part No. RCFB35-500
Cable Range 35-400mm²
Insulating Bushing Boot Kits
Part No. RAB1 RAB2 SB1 SB2
Nexans Heat shrinkable bushing boot are used to increase the creepage distance between the live metal and surrounding metal work and neighbouring phases This is an unscreened boot and therefore not save to touch when energised Description 90° Angle 90° Angle Straight Straight
Cable Range 16-95mm² 120-300mm² 16-95mm² 120-300mm²
Universal Bushing Boot Kit
MV Terms & Joints
This universal bushing boot is manufactured from nontracking EPDM rubber and is designed to mate with all types of cold or heat-shrinkable terminations (without sheds) The bushing part fits interface of 40 and 60 mm diameter Separable system allows easy removal for testing. This boot is suitable for all angles between 90° and 180° Unscreened boot id not safe to touch when energised
Part No. 15TS-NSS
Cable Range 35-630mm²
Anti-Tracking Heatshrink Sleeving
6
Nexans GT2 tube is an antitracking and insulating tube suitable as primary insulations in medium voltage joints and terminations
Part No. HSRU3512 HSRU4219 HRSU6029
Cable Range @ 11kV 16-95mm² 120-240mm² 300-630mm²
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MV Heatshrink Terminations Nexans Data Coldshrink Single Core XLPE QTII Termination 11kV 3M QII Cold Shrink kits are designed for 12kV Umax voltage class, Single core polymeric power cable systems according to HD620 (IEC 60502), copper tape screened (cuTS), AWA cables. Includes: Silicone termination body with integrated stress control device, and silicone elastomeric insulation. Silicone tape for moisture sealing, all armour continuity components Meet and exceed the requirements of the European standard CENELEC HD 629.1 as well as IEC 60502-4
Part No. 92-EB62-1-P 92-EB631-1-P 92-EB641-1-P 92-EB651-1-P
Min Cable Size mm² 50 185 300 500
Max Cable Size mm² 150 400 630 1000
Max System Voltage 11kV 11kV 11kV 11kV
Coldshrink Three Core XLPE QTII Terminations 11kV 3M QII Cold Shrink kits are designed for 12kV Umax voltage class, Three core polymeric power cable systems according to HD620 (IEC 60502) copper tape screened (cuTS), AWA cables. Includes: Silicone termination body with integrated stress control device, and silicone elastomeric insulation. Silicone tape for moisture sealing, all armour continuity components, re-jacketing tubes, and 3 core breakout boots Meet and exceed the requirements of the European standard CENELEC HD 629.1 as well as IEC 60502-4
Part No. 92-EB61-3-P 92-EB62-3-P 92-EB63-3-P 92-EB64-3-P
Min Cable Size mm² 16 70 150 300
Max Cable Size mm² 50 120 300 400
Max System Voltage 11kV 11kV 11kV 11kV MV Terms & Joints
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133
MV Heatshrink Terminations Nexans Data Coldshrink Single Core XLPE QTIII Terminations
Suitable for both copper-tape & copper wire screened cables up to 36kV Designed for use with crimp lugs QTIII body features stress control and mastic layers Preassembled for quick install
INDOOR TERMINATION Part No. 92-EP629-1 92-EP639-1 92-EP649-1
Min Cable Size mm² 50 120 400
Max Cable Size mm² 95 300 630
Max System Voltage 11kV 11kV 11kV
INDOOR & OUTDOOR TERMINATION Part No. 94-EP610-2 94-EP620-2 94-EP630-2 94-EP640-2
Min Cable Size mm² 35 50 120 240
Max Cable Size mm² 120 150 300 630
Max System Voltage 33kV 33kV 33kV 33kV
Single Core 11kV Coldshrink Indoor Selection Guide To suit single core polymeric (XLPE or EPR) insulated AWA 11kV cables (Sets of three)
Cable Size 50-95mm² 120-300mm² 400-630mm²
Coldshrink Termination Kit
Top Hat Gland Kit
Boot Kit
CSGK3 CSGK3 CSGK3
92-EE717-1 92-EE717-1 15TS-NSS
92-EP629-1 92-EP639-1 92-EP649-1
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MV Coldshrink Terminations Three Core XLPE QIII Coldshrink Three Core XLPE QTIII Terminations 11kV
Suitable for three core polymeric insulated (XLPE, PE & EPR) cables QTIII body features stress control and mastic layers, preassembled for quick install Suitable for SWA & Lead sheathed cables Includes: break outs, rejacketing sleeve, solderless screen earthing kit, and mastics
INDOOR TERMINATION Part No. 92-EP626-3 92-EP636-3 92-EP646-3 92-EP656-3
Min Cable Size mm² 50 150 240 400
Max Cable Size mm² 120 185 300 400
Max System Voltage 11kV 11kV 11kV 11kV
OUTDOOR TERMINATION Part No. 7691-S4-3W 7692-S4-3W 7693-S4-3W
Min Cable Size mm² 16 70 150
Max Cable Size mm² 50 120 300
Max System Voltage 11kV 11kV 11kV
Three Core 11kV Coldshrink Indoor Selection Guide
Cable Size 50-95mm² 120mm² 150-185mm² 240-300mm² 400mm²
Coldshrink Termination Kit 92-EP626-3 92-EP626-3 92-EP636-3 92-EP646-3 92-EP656-3
Top Hat Gland Kit
Boot Kit
MTHG1 MTHG2 MTHG2 MTHG2 MTHG2
92-EE717-1 92-EE717-1 92-EE717-1 92-EE717-1 92-EE717-1
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MV Coldshrink Terminations Coldshrink Accessories Coldshrink Top Hat Gland Kits
Part No. MTHG1 MTHG2 MTHG2-E
Coldshrink Top Hat Gland Kit suitable for use with a SWA cables upto 36kV Kit contains: Steel gland, jubilee clips, bolt pack & coldshrink sleeve
Cable Size Range 11kV 16-95mm² 120-400mm² Trip;ex Cables
Diamter Size X 36-65mm Size Y53-94mm Size Y
Coldshrink Aluminium Top Hat Gland Kits
Part No. CSGK3
Coldshrink Top Hat Gland Kit suitable for use with a SWA cables upto 36kV Kit contains: Steel gland, jubilee clips, bolt pack & coldshrink sleeve
Cable Size Range 11kV 35-630mm²
Diamter Size X
Coldshrink Universal Bushing Kit
Bushing insulation boot, used to reduce phase to phase, and phase to earth minimum dimensions. Uses track resistant EPDM rubber Can be used Straight or right angle No heat required
Part No. 92-EE717-1
Cable Range @ 11kV 35-300mm²
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MV Coldshrink Terminations Single Core Joints 11-36kV Coldshrink Single Core Joints 11-36kV Application Suitable for all polymeric insulated & paper MV cables To HD6209 BS7888 Single and Three core kits available for voltages up to 72kV and transition jointing
Manufacturers Description 3M QS1000(11kV) & QS2000(36kV) are one-piece cold shrink joint bodies manufactured from a specially formulated silicone material, which provides flexibility, easy installation at low temperature and superior electrical performance over a wide range of operating temperatures. The finish body is expanded and loaded onto removable supporting core, which allows the joint to be installed without the need for tools or heat. Product Features One part joint body 100% tested after manufacture No heat required Tool free installation Permanent radial pressure Low temperature installation Provide consistent installation quality
Part No. 92-AG611-1 92-AG621-1 92AG631-1
For use with polymeric, copper wire screened, unarmoured cables 11kV Diameter over Primary Insulation Application Range 17.7-26.0mm 70-150mm² 22.3-33.2mm 185-240mm² 28.4-42.0mm 300-400mm²
Part No. 92-AG612-1 92-AG622-1 92AG633-1
For use with polymeric, copper tape screened, armoured AWA cables 11kV Diameter over Primary Insulation Appication Range 17.7-26.0mm 70-150mm² 22.3-33.2mm 185-240mm² 28.4-42.0mm 300-400mm²
Part No. 94-AP631-1 94-AC640-1
For use with polymeric, copper wire screened cables Diameter over Primary Insulation 28.4-42.0mm 31.5-52.6mm
Application Range 50-400mm² 300-630mm²
Part No. 94-AP642-1
For use with polymeric, copper tape screened, armoured cables Diameter over Primary Insulation 31.5-52.6mm
Application Range 300-630mm²
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MV Heatshrink Terminations Nexans Data Coldshrink Three Core Joints QS1000 Application Designed for inline splicing up to 12kV of three core polymeric power cable systems with copper tape screen & armour, with or without lead sheath To HD620 (IEC 60502) Suitable for transition jointing to PILC/PICAS three core cables with use of additional components Kit Contents Cold Shrink QS1000 silicone splice body, with integrated stress control device, conductive electrode, silicone elastomeric insulation, and outer semi-conductive layer Constant force springs Armour and/or lead sheath connection components Brass mechanical connectors Sold Separately Outer protection kits Mould Shells & Resin packs for transition jointing Product Features A prefabricated one-piece cold shrink splice body allows installation on a wide range of cable sizes and types Fast & easy installation at temperature ranging from –20°C to +50°C No heat or flame needed No specialist tooling Outer protection using scotch cast 1402FR resin enables in zones 1 & 2 hazardous areas Differing sized cables can be joined using build up kits
Part No. 92-AV610-3/C 92-AV620-3/C 92-AV630-3/C
Diameter over Primary Insulation 17.7-26.0mm 22.3-33.2mm 28.4-42.0mm
12kV 70-95mm² 120-185mm² 240-300mm²
Outer cover selection guide. Part No.
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Cold Shrink Kit for Polymeric, Standard Buried Application Non Hazardous Areas quiring resin
re-
92-AV610-3/C
CS610-3
1451 Mould Shell & 470W Type Resin
92-AV620-3/C
CS620-3
1451 Mould Shell & 470W Type Resin
92-AV630-3/C
CS630-3
1452 Mould Shell & 470W Type Resin
Hazardous Area Application 1451-PET Mould Shell & 1402FR Type Resin 1451-PET Mould Shell & 1402FR Type Resin 1451-PET Mould Shell & 1402FR Type Resin
Transition and PILC/PICAS Joints Part No. 92-AV610-3/C 92-AV620-3/C 92-AV630-3/C
Transition Joint to PILC/PICAS Cable Fully PILC/PICAS Joint PILCL1 Supplementary Kit, Qty 1 PILCL1 Supplementary Kit, Qty 2 PILCL2 Supplementary Kit, Qty 1 PILCL2 Supplementary Kit, Qty 2 PILCL3 Supplementary Kit, Qty 1 PILCL3 Supplementary Kit, Qty 2
For Screened Paper Cables SPM2 Suplementary Kit SPM2 Suplementary Kit SPM2 Suplementary Kit
Selection for polymeric cables when joining different sizes Part No. 92-AV610-3/C 92-AV620-3/C 92-AV630-3/C
Transition Joint to PILC/PICAS Cable Fully PILC/PICAS Joint PILCL1 Supplementary Kit, Qty 1 PILCL1 Supplementary Kit, Qty 2 PILCL2 Supplementary Kit, Qty 1 PILCL2 Supplementary Kit, Qty 2 PILCL3 Supplementary Kit, Qty 1 PILCL3 Supplementary Kit, Qty 2
138
For Screened Paper Cables SPM2 Suplementary Kit SPM2 Suplementary Kit SPM2 Suplementary Kit
MV Heatshrink Terminations Nexans Data Medium Voltage Tapes Part No. Width Thickness Length Temperature mm mm metre Rating T1319 19 0.76 4.5 90°C
Part No. T2425
Width mm 25 BR PADS 55/022272
Part No.
Width mm 12
T2512
Length metre 4.5
Length metre 4.5
Part No. Width Thickness Length Temperature mm mm metre Rating T2720M 12 0.17 20 130°C
Part No. Width Thickness Length Temperature mm mm metre Rating T7025 25 0.3 9 180°C
Part No. T7738 T7776
Part No. T2220
Width mm 38 76
Width mm 19
Thickness mm 0.8 0.8
Length metre 4.5
Length metre 6 6
Temperature Rating 90°C
Scotch 13
Scotch semi conductive tape Provides cable shield continuation
Scotch 24 Scotch Copper Electrical Shielding Tape All metal open weave shielding braid Continues electrostatic shielding across cable splices Scotch 25 Scotch Grounding Braid Tape All metal woven braid High current carrying capacity Solderable Conformable grounding braid for splices and terminations Scotch 27 Scotch Glass Cloth Electrical Tape Woven insulating glass cloth High temperature resistance and mechanical strength Heat stable insulation for furnace and oven controls, motor switches and leads Scotch 70 Scotch Silicone Rubber Self Amalgamating Tape Arc and track resistant Used as protective wrap Scotch 77 Scotch Electric Arc Proofing Tape Protects high energy cables that are within 450mm of each other until protection devices are in place Scotch 2220 Scotch Electric Arc Proofing Tape Protects high energy cables that are within 450mm of each other until protection devices are in place
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MV Heatshrink Terminations Nexans Data Consumables BICCONX Oxide inhibiting paste designed to prevent galvanic corrosion, and enhance electrical connections.
Cable Cleaning Wipes Oxide inhibiting paste designed to prevent galvanic corrosion, and enhance electrical connections.
Paper Roll Blue paper roll
Cotton Rag White cotton lint free rags
Protective Gloves Latex examination gloves, for protecting hands when installing cable
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140
Part No. BXI-225
Unit of Sale 225gram
Part No. WIPE12 WIPE3 WIPE1
Unit of Sale 500 wipes 250 wipes 75 wipes
Part No. PAPER ROLL
Unit of Sale 300mtrs
Part No. WCR125
Unit of Sale 12.5kg bag
Part No. WCR125
Unit of Sale 12.5kg bag
CABLE MARKERS
Section 7 Seperable Connector Systems CONTENTS
PAGE
Nexans Euromold Type A connectors
142
Nexans Euromold Type B connectors
143
Nexans Euromold Type C connectors
144-147
Nexans Euromold Type D connectors
148-149
Nexans Euromold Type E connectors
150-151
141
MV Heatshrink Terminations Nexans Data Euromold 158LR Elbow Interface Type A
Part No.
158LR K158LR
Separable Connectors
7
Max Continuous Voltage Current Rating 12kV 250A 24kV 250A
Overload Current Rating (8h24h) 300A 300A
System Voltage K
Connector Type 158LR
Housing Size G11 G13 FB FG GA GAB GH
Core Insulation Min Max 12.6 16.1 14.6 18.7 17.5 20.2 18.4 21.2 19.7 22.5 21.0 23.8 23.2 26.4
Conductor Size 16mm² 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm²
Copper Conductor Contact Din Contact Ref Die Set 16(K)M11-2 8 25(K)M11-2 10 35(K)M11-2 12 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22
Housing Size
24kV-250A Nexans Euromold separable elbow connectors are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable using the appropriate mating part. The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The separable connector 158LR meets the requirements of CENELEC HD 629.1. Supplied as a Single phase kit?? Refer to ETS catalogue
Basic Impulse Levek 75kV 125kV
Industrial Power Frequency Partial (50Hz Discharge 1min) 11kV@5pC 35kV 21kV@5pC 55kV
Conductor Contact
Cable Screen Adaptor
Thermal Short Circuit 1 second 12.5kA 12.5kA
Copper Cable Aluminium Range Cable Range 16-150mm² 25-120mm² 16-120mm² 25-120mm²
Copper-Tape Screening Kit
Outdoor Version MWS
Core Insulation Cable Screen Adapter Min Max N/A 12.6 16.1 N/A 14.6 18.7 11TL FB/FG 17.2 21.2 11TL GA/GAB 19.7 23.8 11TL GB/GH 22.2 26.4 11TL HA/HAB 24.9 29.9
Aluminium Conductor Contact Din Contact Ref Die Set 25(K)M12-2 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2
142
12 14 16 18 20 22
Copper Tape Kit 16mm² 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm²
Cable Voltage Class 7.2kV 12kV 15/24kV MT/SE1 MT/SE1 MT/SE2 MT/SE1 MT/SE1 MT/SE2 MT/SE1 MT/SE1 MT/SE3 MT/SE1 MT/SE1 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE2 MT/SE3
MV Heatshrink Terminations Nexans Data Euromold 400LR Elbow Interface Type B
Up to 36kV– 400A Nexans Euromold separable elbow connectors (plug-in type) are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The separable connector 400LR meets the requirements of CENELEC HD 629.1.
Overload Current Part No. Max Continuous Rating Voltage Current Rating (8h24h) 400LR/G 12kV 400A 600A K400LR/G 24kV 400A 600A M400LR/G 36kV 400A 600A
System Voltage K Housing Size G11 G15 G19 G22 G25 G27
Conductor Size 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²
Connector Type 158LR
Housing Size
Basic Impulse Levek 75kV 125kV 170kV
Partial Discharge 11kV@5pC 21kV@5pC 31kV@5pC
Conductor Contact
Core Insulation Min Max 12.0 17.5 16.0 22.0 20.0 26.5 23.5 31.0 26.5 32.5 28.5 37.5
Copper Conductor Contact Din Contact Ref Die Set 25(K)M11-2 12 35(K)M11-2 12 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32
Industrial Power Thermal Frequency Short Copper (50Hz Circuit 1 Cable Aluminium 1min) second Range Cable Range 35kV 15kA 25-300mm² 35-300mm² 55kV 15kA 25-300mm² 35-300mm² 75kV 15kA 25-185mm² 35-185mm²
Copper-Tape Screening Kit
Copper Tape Kit 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²
Aluminium Conductor Contact Din Contact Ref Die Set 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2 150(K)M12-2 185(K)M12-2 240(K)M12-2 300(K)M12-2
14 16 18 20 22 25 28 32 34
143
7.2kV MT/SE1 MT/SE1 MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3
Outdoor Version MWS Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4
MV Heatshrink Terminations Nexans Data Euromold 430TB Break Tee Interface Type C
7
Housing Size
Conductor Contact
Voltage Detection Point VD
Core Insulation Core Insulation Housing 12-24kV 36kV Size Min Max Min Max 11 12.0 17.5 12.0 17.5 16 17.0 23.5 16.0 22.0 18 19.0 32.6 20.0 26.5 22 23.5 31.0 25 26.5 32.5 27 28.5 37.5
Conductor Size 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²
Copper Conductor Contact Din Contact Ref Die Set 25(K)M11-2 12 35(K)M11-2 12 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32
Copper Tape Kit 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²
Aluminium Conductor Contact Din Contact Ref Die Set 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2 150(K)M12-2 185(K)M12-2 240(K)M12-2 300(K)M12-2
144
14 16 18 22 22 25 28 32 34
Copper-Tape Screening Kit
7.2kV MT/SE1 MT/SE1 MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3
Outdoor Version MWS
Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4
Mechanical Contact 630A
120.300-12.5
Separable Connectors
Connector Type 430TB
95.240-14.5
System Voltage 3xM
Continuous Current Rating 630A (800A) 630A (800A) 630A (800A)
50.150-14.5
3x430TB 3xK430TB 3xM430TB
Max Voltage 12kV 24kV 36kV
Industrial Overload Power Thermal Current Basic Frequency Short Copper Rating Impulse Partial (50Hz Circuit 1 Cable Aluminium (8h24h) Level Discharge 1min) second Range Cable Range 800A (900A) 75kV 11kV@5pC 35kV 28kA 25-300mm² 35-300mm² 800A (900A) 125kV 21kV@5pC 55kV 28kA 25-240mm² 35-240mm² 800A (900A) 170kV 31kV@5pC 75kV 28kA 25-185mm² 35-185mm²
16.95-14.5
Part No.
36kV-1250A Nexans Euromold separable tee shape connector (bolted type) are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 430TB separable connector meets the requirements of CENELEC HD 629.1.
MV Heatshrink Terminations Nexans Data Euromold 400TB Break Tee Interface Type C
Part No.
400TB K400TB M400TB P400TB System Voltage P
Max Voltage 12kV 24kV 36kV 42kV
Continuous Current Rating 630A 630A 630A 630A
Connector Type 400TB
Housing Size G-11 G-16 G-18 G-22 G-25 G-27
Overload Current Rating (8h24h) 800A 800A 800A 800A
Housing Size
Basic Impulse Level 75kV 125kV 170kV 195kV
Partial Discharge 11kV@5pC 21kV@5pC 31kV@5pC 35kV@5pC
Copper Conductor Contact Din Contact Ref Die Set 25(K)M11-2 12 35(K)M11-2 12 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32
Copper Tape Kit 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²
Aluminium Conductor Contact Din Contact Ref Die Set 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2 150(K)M12-2 185(K)M12-2 240(K)M12-2 300(K)M12-2
145
Copper Cable Range 35-300mm² 35-300mm² 50-185mm² 50-185mm²
Copper-Tape Screening Kit
Conductor Contact
Core Insulation Min Max 12.0 17.5 16.0 22.0 20.0 26.5 23.5 31.0 26.5 32.5 28.5 37.5
Conductor Size 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²
Industrial Power Thermal Frequency Short (50Hz Circuit 1 1min) second 35kV 28kA 55kV 28kA 75kV 28kA 86kV 28kA
14 16 18 22 22 25 28 32 34
7.2kV MT/SE1 MT/SE1 MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3
Aluminium Cable Range 35-300mm² 35-300mm² 50-185mm² 50-185mm²
Outdoor Version MWS
Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE2 MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4
Mechanical Contact 630A
120.300-12.5
95.240-14.5
50.150-14.5
Up to 42kV– 800 A Nexans Euromold separable tee shape connector (bolted type)are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors,…). Also connects cable to cable when using the appropriate mating parts. The thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 400TB separable connector meets the requirements of CENELEC HD 629.1 S1.
16.95-14.5
MV Heatshrink Terminations Nexans Data Euromold 484TB Break Tee Interface Type C
Overload Max Continuous Current Rating Voltage Current Rating (8h24h) 3x484TB 12kV 630A (1250A) 800A (1500A) 3xK484TB 24kV 630A (1250A) 800A (1500A) 3xM484TB 36kV 630A (1250A) 800A (1500A) 3xP484TB 42kV 630A (1250A) 800A (1500A)
Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
7 Conductor Size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
Copper Conductor Contact Din Contact Ref Die Set 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32 400(K)M11-2 38 500(K)M11-2 42 630(K)M11-2 44
Voltage Detection Point VD
Aluminium Conductor Contact Din Contact Ref Die Set 50(K)M12-2 16 70(K)M12-2 18 95(K)M12-2 22 120(K)M12-2 22 150(K)M12-2 25 185(K)M12-2 28 240(K)M12-2 32 300(K)M12-2 34 400(K)M12-2 38 500(K)M12-2 44 630(K)M12-1 46
146
Copper-Tape Screening Kit
7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4
Aluminium Cable Range 185-630mm² 95-630mm² 50-630mm² 50-630mm²
Outdoor Version MWS
Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE5 MT/SE5
Mechanical Contact 630A 1250A
185.40012.5
Core Insulation Min Max 23.5 31.0 28.5 37.5 34.0 42.5 39.0 48.5 45.5 56.0
Conductor Contact
400 630 12.5
Housing Size G-22 G-27 G-32 G-37 G43
Housing Size
50-450-14.5
Connector Type 484TB
Partial Discharge 11kV@5pC 21kV@5pC 31kV@5pC 35kV@5pC
185.40014.5
Separable Connectors
System Voltage 3xM
Basic Impulse Level 75kV 125kV 170kV 195kV
Industrial Power Thermal Frequency Short (50Hz Circuit 1 Copper 1min) second Cable Range 35kV 28kA 185-630mm² 55kV 28kA 95-630mm² 75kV 28kA 50-630mm² 86kV 28kA 50-630mm²
400 630 14.5
Part No.
42kV– 1250A Nexans Euromold separable tee shape connector (bolted type) are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 430TB separable connector meets the requirements of CENELEC HD 629.1.
MV Heatshrink Terminations Nexans Data Euromold 440TB Break Tee Interface Type C
Part No.
440TB K440TB M440TB P440TB System Voltage
Housing Size G-22 G-27 G-32 G-37 G43
Conductor Size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
Industrial Overload Power Current Basic Frequency Max Continuous Rating Impulse Partial (50Hz Voltage Current Rating (8h24h) Levek Discharge 1min) 12kV 630A (1250A) 800A (1500A) 75kV 11kV@5pC 35kV 24kV 630A (1250A) 800A (1500A) 125kV 21kV@5pC 55kV 36kV 630A (1250A) 800A (1500A) 170kV 31kV@5pC 75kV 42kV 630A (1250A) 800A (1500A) 195kV 35kV@5pC 86kV
Connector Type 440TB
Housing Size
Conductor Contact
Copper Conductor Contact Din Contact Ref Die Set 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32 400(K)M11-2 38 500(K)M11-2 42 630(K)M11-2 44
Copper-Tape Screening Kit
Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
Core Insulation Min Max 23.5 31.0 28.5 37.5 34.0 42.5 39.0 48.5 45.5 56.0
Aluminium Conductor Contact Din Contact Ref Die Set 50(K)M12-2 16 70(K)M12-2 18 95(K)M12-2 22 120(K)M12-2 22 150(K)M12-2 25 185(K)M12-2 28 240(K)M12-2 32 300(K)M12-2 34 400(K)M12-2 38 500(K)M12-2 44 630(K)M12-1 46
147
Thermal Short Circuit 1 Copper second Cable Range 28kA 185-630mm² 28kA 95-630mm² 28kA 50-630mm² 28kA 50-630mm²
7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4
Aluminium Cable Range 185-630mm² 95-630mm² 50-630mm² 50-630mm²
Outdoor Version MWS
Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE5 MT/SE5
Mechanical Contact 630A 1250A
185.40012.5
400 630 12.5
185.40014.5
Up to 42kV– 1250A Nexans Euromold separable tee shape connector (bolted type) are designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 430TB separable connector meets the requirements of CENELEC HD 629.1.
400 630 14.5
MV Heatshrink Terminations Nexans Data Euromold 650LR Break Tee Interface Type D
Part No. Max Voltage 12kV 24kV
650LR K650LR System Voltage
Connector Type 650LR
Overload Current Continuous Rating Current Rating (8h24h) 800A 900A 800A 900A
Housing Size
Up to 24kV-800A Nexans Separable tee shape connector (bolted 5/8" type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors...). Also connects cable to cable, when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 650LR separable connector meets the requirements of CENELEC HD 629.1.S1. Industrial Power Thermal Basic Frequency Short Copper Impulse Partial (50Hz Circuit 1 Cable Aluminium Levek Discharge 1min) second Range Cable Range 75kV 9kV@1pC 35kV 50kA 50-630mm² 50-630mm² 125kV 18kV@1pC 55kV 50kA 50-630mm² 50-630mm²
Conductor Contact
Core Insulation Reducer Core Insulation Min Max Size Min Max F 16.3 20.8 G15 16.0 22.0 G 19.3 24.1 G19 20.0 26.5 H 21.6 26.7 G22 23.5 31.0 J 24.9 30.0 G27 28.5 37.5 K 27.7 33.3 G32 34.0 42.5 L 30.0 37.2 G37 39.0 48.5 M 34.8 41.4 G43 45.5 56.0 N 38.5 45.2 P 43.8 49.1
7 Conductor Size 16mm² 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm²
Copper Conductor Contact Din Contact Ref 16(K)M11-2 25(K)M11-2 35(K)M11-2 50(K)M11-2 70(K)M11-2 95(K)M11-2 120(K)M11-2 150(K)M11-2
Die Set 8 10 12 14 16 18 20 22
Copper-Tape Screening Kit
Outdoor Version MWS
Core Insulation Cable Screen Adapter Min Max 11TL EB/EF 12.6 16.1 11TL FA/FAB 14.6 18.7 11TL FB/FG 17.2 21.2 11TL GA/GAB 19.7 23.8 11TL GB/GH 22.2 26.4 11TL HA/HAB 24.9 29.9 11TL HB/HJ 27.8 33.2 11TL JA/JAB 31.0 35.4 11TL JB/KA 34.4 40.5 11TL KB/PA 40.0 45.3 Not required with Screen-Break Variant
Screen-Break Variant
Separable Connectors
Standard Variant
Reducer Size
Cable Screen Adaptor
Aluminium Conductor Contact Die Din Contact Ref Set 25(K)M12-2 35(K)M12-2 50(K)M12-2 70(K)M12-2 95(K)M12-2 120(K)M12-2
148
12 14 16 18 20 22
Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
Cable Voltage Class 7.2kV 12kV 15/24kV 36kV MT/SE1 MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE5 MT/SE5
MV Heatshrink Terminations Nexans Data Euromold 675LR Break Tee Interface Type D
Up to 24kV– 1250A Nexans Separable tee shape connector (bolted 5/8" type) designed to connect polymeric insulated cable to equipment transformers, switchgear, motors...). Also connects cable to cable, when using the appropriate mating parts. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. The screen break design enables cable outer sheath testing without removing or dismantling the connector. The 675LR separable connector meets the requirements of CENELEC HD 629.1.S1.
Part No. Max Voltage 12kV 24kV
675LR K675LR System Voltage K
Connector Type 675LR
Continuous Current Rating 1250A 1250A
Housing Size
Screen-Break Variant
Standard Variant
Conductor Size
Copper Conductor Contact Din Contact Ref Die Set 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32 400(K)M11-2 38 500(K)M11-2 42 630(K)M11-2 44
Basic Impulse Level 75kV 125kV
Industrial Power Thermal Frequency Short Copper Partial (50Hz Circuit 1 Cable Aluminium Discharge 1min) second Range Cable Range 9kV:1pC 35kV 75kA 50-630mm² 50-630mm² 18kV@1pC 55kV 75kA 50-630mm² 50-630mm²
Conductor Contact
Core Insulation Reducer Core Insulation Min Max Size Min Max F 16.3 20.8 G15 16.0 22.0 G 19.3 24.1 G19 20.0 26.5 H 21.6 26.7 G22 23.5 31.0 J 24.9 30.0 G27 28.5 37.5 K 27.7 33.3 G32 34.0 42.5 L 30.0 37.2 G37 39.0 48.5 M 34.8 41.4 G43 45.5 56.0 N 38.5 45.2 P 43.8 49.1
Reducer Size
50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
Overload Current Rating (8h24h) 1800A 1800A
Cable Screen Adaptor
Copper-Tape Screening Kit
Outdoor Version
Core Insulation Cable Screen Adapter Min Max 11TL EB/EF 12.6 16.1 11TL FA/FAB 14.6 18.7 11TL FB/FG 17.2 21.2 11TL GA/GAB 19.7 23.8 11TL GB/GH 22.2 26.4 11TL HA/HAB 24.9 29.9 11TL HB/HJ 27.8 33.2 11TL JA/JAB 31.0 35.4 11TL JB/KA 34.4 40.5 11TL KB/PA 40.0 45.3 Not required with Screen-Break Variant
Aluminium Conductor Contact Mechanical Contact Din Contact Ref Die Set 630A 1250A 50(K)M12-2 16 70(K)M12-2 18 95(K)M12-2 22 120(K)M12-2 22 150(K)M12-2 25 185(K)M12-2 28 240(K)M12-2 32 300(K)M12-2 34 400(K)M12-2 38 500(K)M12-2 44 630(K)M12-1 46 185.40012.5
400 630 12.5
120.30012.5
149
Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4
Cable Voltage Class 12kV 15/24kV 36kV MT/SE1 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE2 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE4 MT/SE5 MT/SE4 MT/SE5 MT/SE5
MV Heatshrink Terminations Nexans Data Euromold 750LR Break Tee Interface Type E
Part No.
750LR
Separable Connectors
7
Max Voltage 36kV
Continuous Current Rating 800A
System Voltage
Connector Type 750LR
Housing Size G H J K L M N P Q
Core Insulation Min Max 19.3 24.1 21.6 26.7 24.9 30.0 27.7 33.3 34.8 41.4 34.8 41.4 38.5 45.2 43.8 49.1 48.3 53.9
Conductor Size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
Housing Size
Overload Current Rating (8h24h) 900A
36kV-800A Nexans Separable tee connector (bolted 5/8” type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable using the appropriate mating part. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The 750LR & 775LR separable connector meets the requirements of CENELEC HD 629.1.
Basic Impulse Level 170kV
Conductor Contact
Industrial Power Thermal Frequency Short Copper Partial (50Hz Circuit 1 Cable Aluminium Discharge 1min) second Range Cable Range 31kV@5pC 75kV 50kA 50-630mm² 50-630mm² Cable Screen Adaptor
Cable Screen Adapter 11TL EB/EF 11TL FA/FAB 11TL FB/FG 11TL GA/GAB 11TL GB/GH 11TL HA/HAB 11TL HB/HJ 11TL JA/JAB 11TL JB/KA 11TL KB/PA
150
Outdoor Version MWS
Core Insulation Min Max 12.6 16.1 14.6 18.7 17.2 21.2 19.7 23.8 22.2 26.4 24.9 29.9 27.8 33.2 31.0 35.4 34.4 40.5 40.0 45.3
Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
Tinned Alloy Conductor Contact Din Contact Ref Die Set 50(K)M14 14 70(K)M14 16 95(K)M14 18 120(K)M14 20 150(K)M14 22 185(K)M14 25 240(K)M14 28 300(K)M14 32 400(K)M14 38 500(K)M14 42 630(K)M14 44
Copper-Tape Screening Kit
7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4
Cable Voltage Class 12kV 15/24kV MT/SE1 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5
36kV MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE5 MT/SE5
MV Heatshrink Terminations Nexans Data Euromold 775LR Dead-Break Tee Interface Type E
Max Voltage
Continuous Current Rating
Overload Current Rating (8h24h)
36kV
1250A
1800A
Part No.
775LR
Connector Type 775LR
Reducer Size G H J K L M N P Q
Conductor Size 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
Housing Size
Basic Impulse Level 170kV
31kV@5pC
Conductor Contact
75kV
Aluminium Conductor Contact Din Contact Ref Die Set 50(K)M12-2 16 70(K)M12-2 18 95(K)M12-2 22 120(K)M12-2 22 150(K)M12-2 25 185(K)M12-2 28 240(K)M12-2 32 300(K)M12-2 34 400(K)M12-2 38 500(K)M12-2 44 630(K)M12-1 46
Mechanical Contact 630A
1250A
151
Copper Cable Range
Aluminium Cable Range
75kA
50-630mm² 50-630mm²
Cable Screen Adaptor
Copper-Tape Screening Kit
Cable Screen Adapter 11TL EB/EF 11TL FA/FAB 11TL FB/FG 11TL GA/GAB 11TL GB/GH 11TL HA/HAB 11TL HB/HJ 11TL JA/JAB 11TL JB/KA 11TL KB/PA
Core Insulation Min Max 19.3 24.1 21.6 26.7 24.9 30.0 27.7 33.3 34.8 41.4 34.8 41.4 38.5 45.2 43.8 49.1 48.3 53.9
Copper Conductor Contact Din Contact Ref Die Set 50(K)M11-2 14 70(K)M11-2 16 95(K)M11-2 18 120(K)M11-2 20 150(K)M11-2 22 185(K)M11-2 25 240(K)M11-2 28 300(K)M11-2 32 400(K)M11-2 38 500(K)M11-2 42 630(K)M11-2 44
Industrial Power Thermal Frequency Short Partial (50Hz Circuit 1 Discharge 1min) second
185.40012.5
400 630 12.5
Up to 36kV– 1250A Nexans Separable tee connector (bolted 5/8” type) designed to connect polymeric insulated cable to equipment (transformers, switchgear, motors…). Also connects cable to cable using the appropriate mating part. A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel. Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory. The 750LR & 775LR separable connector meets the requirements of CENELEC HD 629.1.
120.30012.5
Core Insulation Min Max 12.6 16.1 14.6 18.7 17.2 21.2 19.7 23.8 22.2 26.4 24.9 29.9 27.8 33.2 31.0 35.4 34.4 40.5 40.0 45.3
Copper Tape Kit 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²
7.2kV MT/SE1 MT/SE2 MT/SE2 MT/SE2 MT/SE2 MT/SE3 MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4
Cable Voltage Class 12kV 15/24kV MT/SE1 MT/SE2 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE2 MT/SE3 MT/SE3 MT/SE4 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5
36kV MT/SE3 MT/SE3 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE4 MT/SE5 MT/SE5 MT/SE5
152
CABLE MARKERS
Section 8 Earthing & Lightning Protection CONTENTS
PAGE
Copper Tapes
154-155
Clips & Clamps
156-157
Earth Rods
158
Earth Rod Clamps
159
Earthing Accessories
160-161
Earth Bars
162-163
Custom Earth Bars
164
Earthing Consumables
165
Earthing & Lightning Protection
8 153
Earthing & Lightning Protection Bare Tapes Bare Copper Tape
Part Number TC010 TC020 TC030 TC035 TC040 TC042 TC044 TC043 TC045 TC055 TC060 TC065 TC067 TC066 TC071 TC068 TC070 TC075 TC078 TC080 TC090
High Conductivity tape to BS EN 13601 (formerly BS1432)
Conductor Size 12.5x3mm 20.x3mm 25x3mm 25x4mm 25x6mm 30x3mm 30x4mm 30x5mm 31x3mm 38x3mm 38x5mm 38x6mm 40x3mm 40x4mm 40x5mm 40x6mm 50x3mm 50x4mm 50x5mm 50x6mm 50x7mm
Coil Length 100m 100m 50m 50m 40m 50m 40m 40m 50m 50m 30m 25m 40m 30m 25m 25m 40m 30m 20m 20m 20m
Bare Aluminium Tape
Earthing & Lightning Protection
Part Number TA030 TC040 TC080
Bare aluminium tape to BS EN 755-5
Conductor Size 25x3mm 25x6mm 50x6mm
8 154
Coil Length 100m 100m 50m
Earthing & Lightning Protection Covered Tapes Covered Copper Tape High
conductivity copper tape to BS EN 13601. PVC colours to BS5252. Green to BS6746C LSF LSOH Available
Part Number TC110 TC140 TC245
Conductor Size 25x3mm 25x6mm 50x6mm
Coil Length 25m 25m 20m
*Please add suffix for colour required Bk
Bl
Br
Gr
GY
R
Wh
Y
Covered Aluminium Tape
Aluminium tape manufactured to BS EN 755-5 PVC colours to BS5252. Green to BS6746C LSF LSOH Available
Part Number TA105
Conductor Size 25x3mm
Coil Length 50m
*Please add suffix for colour required Bk
Bl
Br
Gr
GY
R
Wh
Y
Earthing & Lightning Protection
8 155
Earthing & Lightning Protection Tape Clips Plastic Tape Clips
Bare Copper Part Number CP005 CP010 CP015
Tape Size 20x3mm 20x3mm 50x6mm
High grade Polypropylene, UV stabilized against degradation by sunlight Non-brittle to prevent cold weather damage Available in six colours to match bare PVC covered cables
PVC Covered Tape Copper Part Number CP025 CP030 CP035 CP040 CP045 CP050
Colour Brown Grey Brown
Tape Size 25x3mm 25x3mm 25x3mm 25x3mm 25x3mm 25x3mm
Colour Brown Black Green Grey Stone White
Metallic DC Tape Clips DC tape clips manufactured from high quality copper and aluminium alloys excellent corrosion resistance and high pull off loads
Part Number CP210-H CP220-H CP240-H CP260-H CP110-H CP120-H CP265
Earthing & Lightning Protection
8
Part Number CP215 CP225 CP265 CP115 CP130
Clips for BARE tape Tape Size 25x3mm 25x6mm 38x6mm 50x6mm 25x3mm 25x6mm 50x6mm
Clips for PVC Covered Tape Tape Size 25x3mm 25x6mm 50x6mm 25x3mm 50x6mm
156
Conductor Material Copper Copper Copper Copper Aluminium Aluminium Aluminium
Conductor Material Copper Copper Copper Aluminium Aluminium
Earthing & Lightning Protection Tape Clamps Square Tape Clamp Provides an effective low resistance connection between overlapping tapes to allow cross, tee, through and right angle joints to be formed Part Number CT105-H CT110-H CT115-H CT005-H CT010H
Tape Size 25x3mm 25x6mm 50x6mm 25x3mm 25x6mm
Conductor Material Copper Copper Copper Aluminium Aluminium
Joiner/Test Clamp
Simple install, joins cables in a straight run
Part Number CN105-H CN005
Conductor Material Copper Aluminium
Plate Type Test Clamp
The clamped connection is easily made/remade to allow for periodic testing Enables cross, tee, through and right angle joints to be formed
Part Number CT405
Conductor Material Copper
Plate Type Test Clamp
The clamped connection is easily made/remade to allow for periodic testing Enables cross, tee, through and right angle joints to be formed
Part Number CT305
Conductor Material Copper Earthing & Lightning Protection
8 157
Earthing & Lightning Protection Copper Rods Copper Bonded Earth Rods Copper bonded earth rods manufactured using molecular bonding of 99.9% pure electrolytic copper on to a low carbon steel core High corrosive resistance Very high tensile strength allowing rods to be driven by power hammers to great depths
Part Number RB105 RB110 RB115 RB125 RB205 RB210 RB215 RB225 RB235 RB305 RB310 RB315
Rod Diameter 1⁄2” 1⁄2” 1⁄2” 1⁄2” 5⁄8” 5⁄8” 5⁄8” 5⁄8” 5⁄8” 3/4” 3/4” 3/4”
Length 1200mm 1500mm 1800mm 2400mm 1200mm 1500mm 1800mm 2400mm 3000mm 1200mm 1500mm 1800mm
Part Number CG170 CG270 CG370
For Rod Diameter 1/2” 5/8” 3/4”
Coupling Coupling Coupling
Part Number ST100 ST200 ST300
For Rod Diameter 1/2” 5/8” 3/4”
Driving Stud Driving Stud Driving Stud
Solid Copper Earth Rods Furse solid copper earth rods offer greater resistance to corrosion. Ideally used in applications where soil conditions are very aggressive. Part Number RC010 RC011 RC012 RC015 RC016 RC017
Earthing & Lightning Protection
8
Part Number ST010 ST015 CG013 SP010 SP015
158
Rod Diameter 15mm 15mm 15mm 20mm 20mm 20mm For Rod Diameter 15mm 20mm 15&20mm 15mm 20mm
Length 1200mm 1500mm 3000mm 1200mm 1500mm 3000mm
Driving Stud Driving Stud Coupling dowel Steel Spike Steel Spike
Earthing & Lightning Protection Earth Rod Clamps Earth Rod To Cable Clamp Part Number CR505 CR108 CR110
Rod Diameter 9.5mm 12.5mm 16mm
Cable 6-35mm² 16-35mm² 16-70mm²
Earth Rod To Tape ‘A’ Clamp
Part Number CR105 CR108 CR110 CR115 CR130
Rod Diameter 16mm 16mm 16mm 16mm 20mm
Tape Width 25mm 31mm 38mm 50mm 25mm
Split Connector Clamp High strength copper alloy cable lug clamp designed to provide a high quality, low resistance connection between stranded conductor and earth rod. Part Number CR215 CR225 CR220 CR230
Rod Diameter 16mm 25mm 16mm 20mm
Rod Type Bonded Bonded Solid Solid
U Bolt Clamps Single Plate U Bolt Clamps for flat tape or stranded conductors Part Number CR305 CR310 CR315 CR325 CR330
Rod Diameter 16mm 20mm 25mm 38mm 50mm
Tape Width 16mm 20mm 25mm 38mm 50mm
Two Plate U Bolt Clamps for solid circular or stranded conductors Part Number CR700 CR705
Rod Diameter 16mm 16mm
Cable Range 16-95mm² 70-185mm²
159
Earthing & Lightning Protection
8
Earthing & Lightning Protection Test Links... Disconnectable Test Link Highly conductive disconnecting link 500x6mm copper bar mounted on two insulators and stainless steel channel. Order Reference: LK205
Bi-Metallic Tape Connector
Manufactured from a friction welded joint between high conductivity coper and aluminium to provide the ideal means of interconnecting copper and aluminium conductors whilst avoiding bimetallic corrosion
Pipe Earthing Collars
For Bonding to ducts ands in large diameter pipeworks to BS EN 50164-1 Class H, BS7430
Inspection Pit (concrete & Lightweight)
Manufactured from high-performance, UV stable and chemically resistant polymer, with either polymer or concrete lid to suit the application. Designed for use in pedestrianised and light vehicular areas– 1200kg load Lid can be locked in place
Order Reference: PT205
Earthing & Lightning Protection
Concrete inspection pit suitable for most types of earthing and lightning protection inspections
Order References:
8 160
Concrete Inspection Kit: PT005 5 Hole Earth Bar: PT004
Earthing & Lightning Protection Braid & Copper bar Flexible Braid Bond
Flexible copper braid terminated with pressed ferrule connector at each end. Suitable for bonding gates, doors, fences etc Braids available on other sizes, materials and terminations to special order
Part Number BN505 BN515
Dimensions 200x25x3.5 400x25x3.5
Flexible Circular Copper Braid Bond
Flexible copper braid terminated with pressed terminal lug at each end. Suitable for bonding gates, doors, fences etc Braids available on other sizes, materials and terminations to special order
Part Number CBB-16-200-9 CBB-16-400-9
Dimensions 7x200 7x400
Insulator Insulator manufactured from grey GRP material with brass insert Part Number IN020 IN030 IN040 IN013 IN060 IN070
Amperage Rating 25x3mm 35x6mm 38x6mm 50x6mm 75x6mm 100x6mm
Hard Drawn Copper Bar Part Number BA205 BA210 BA225 BA230 BA235 BA240
Amperage Rating 25x3mm 25x6mm 38x6mm 50x6mm 50x10mm 75x6mm
Earthing & Lightning Protection
8 161
Earthing & Lightning Protection Earthbars Standard Earthbars
Part Number
Number of Studs
Rated 600 & 1000 amps Manufactured from 50mm by 6mm thick copper bar M10 termination screws Corrosion proof plastic channel base as standard, and reduced weight benefit Swan-Neck accessory, to facilitate the main earth bar connection
Insulators
LK245
Earthing & Lightning Protection
8 162
Overall Length
Earthing & Lightning Protection Earthbars Earthbar With Single Disconnecting Link
Part Number LK243-6 LK243-8 LK243-10 LK243-12 LK243-14 LK243-16 LK243-18 LK243-20 LK243-22 LK243-24 LK243-26 LK243-28 LK243-30
Number of Studs 6 8 10 12 14 16 18 20 22 24 26 28 30
Overall Length 475mm 575mm 725mm 825mm 925mm 1025mm 1125mm 1275mm 1375mm 1475mm 1575mm 1725mm 1825mm
Earthbar With Twin Disconnectable Links
Part Number LK207-6 LK207-8 LK207-10 LK207-12 LK207-14 LK207-16 LK207-18 LK207-20 LK207-22 LK207-24 LK207-26 LK207-28 LK207-30
Number of Studs 6 8 10 12 14 16 18 20 22 24 26 28 30
Overall Length 550mm 650mm 800mm 900mm 1000mm 1100mm 1200mm 1350mm 1450mm 1550mm 1650mm 1800mm 1900mm
Earthing & Lightning Protection
8 163
Earthing & Lightning Protection Earth Bars Custom Earth Bars As part of our dedicated service, we offer a custom earth bar service. ď&#x201A;ˇ We work with the leading manufacturers to provide bespoke quality earthbars to your exact specifications. ď&#x201A;ˇ We recommend calling our sales team with your requirements, and providing them a rough sketch or drawing, so we ensure we meet your requirements with minimal fuss.
Earthing & Lightning Protection
8 164
Earthing & Lightning Protection Earthing Accessories DENSO Tape
Oxide Inhibitor
DENSO tape used for rapping joints in copper and aluminium tapes to protect against corrosion
For use when joining aluminium conductors Deals electrical connections from oxygen and moisture, ensuring good conductivity
Order Reference: DZT1
Order Reference: CM005
Bentonite Clay
FurseCEM
Used as an earth-electrode backfill to reduce soil resistivity by retaining moisture.
Add FurseCEM to cement in replace of sand and aggregate to for a conductive concret. Greatly increases electrode’s surface area, lowering it resistance to earth
CM015
Order Reference: CM025
Brass Set Screws & Accessories
Part Number BHS612 BHS616 BHS620 BHS625 BHS630 BHS640 BHS820 BHS825 BHS830 BHS840 BHS850 BHS1020 BHS1025 BHS1030 BHS1040 BHS1050 BHS1225 BHS1230 BHS1240 BHS1250
Number of Studs M6 x 12 M6 x 16 M6 x 20 M6 x 25 M6 x 30 M6 x 40 M8 x 20 M8 x 25 M8 x 30 M8 x 40 M8 x 50 M10 x 20 M10 x 25 M10 x 30 M10 x 40 M10 x 50 M12 x 25 M12 x 30 M12 x 40 M12 x 50
165
Earthing & Lightning Protection
8
CABLE MARKERS
Section 9 Cable Markers CONTENTS
PAGE
Closed PA/Z type markers
167
Open PC Snap on type markers
168
POK tie on Carrier Strip K type Markers
169
Cable Marker Kits
170
Selection Charts
171-172
Hellerman TIPTAG Printing System
173
Cable Marking
9 166
Cable Marker Partex PA closed markers PARTEX PA Markers
Closed secure marker sleeve for unconnected wires and cables Unique profile with spring-action bellows covers a wider range of diameters, reducing marker stock requirements Interlocking for easy alignment Available in Black on White & Colour Coded numbers Other colour combinations available to order Standard Legends: 0-9, A-Z,, +, -, /, EARTH,, BLANK Special symbols available to order Specification Permanent shape retention between –30 to +60C Self-extinguishing UV, Gamma, and Chemical resistant
PA Chevron Cut Wire Markers Part No. PA02 PACK PA02 REEL PA1 PACK PA1 REEL PA2 PACK PA2 REEL PA3 PACK
Size Range
Packaging (please specify)
dia: 1.3-3.0mm Ø: 0.5-0.75mm2
1000 piece multi pack (5x200 loose)
dia: 2.5-5.0mm Ø:0.75-4.00mm2
1000 piece multi pack (5x200 loose)
dia: 4.0-10mm Ø: 2.5-16mm2
500 piece multi pack (5x200 loose)
dia: 8.0-16mm Ø: 16-70mm2
1000 piece reel 1000 piece reel 250 piece reel 100 piece multi pack (5x200 loose)
Packaging
Packs PA02– 1000 (5x200 loose) PA1– 1000 (5x200 loose) PA2– 500 (5x100 loose) PA3- 100 (5x20 loose)
Reels PA02– 1000 piece reel PA1– 1000 piece reel
Reels PA2– 250 piece reel Cable Marking
9 167
Cable Markers Partex PC Open markers PARTEX PC Markers
Open marker sleeve for post termination marking Securely positioned through inverted legs Fast, snap-on installation Interlocking for easy alignment Available in Black on White & Colour Coded numbers Other colour combinations available to order Standard Legends 0-9,A-Z, +, -, /, EARTH, BLANK Special symbols available to order
Specification Permanent shape retention between –30 to +60C Self-extinguishing UV, Gamma, and Chemical resistant
PC Chevron Cut Wire Markers Part No.
Size Range
Packaging (please specify)
PC 10 PACK
dia: 2.4mm-3.0mm Ø: 0.5mm2
1000 piece multi pack (5x200 loose)
PC 20 PACK
dia: 3.0-4.0mm Ø:0.75, 1.0 & 1.5mm2
1000 piece multi pack (5x200 loose)
PC30 PACK
dia: 4.0-5.0mm Ø: 2.5 & 4.0mm2
500 piece multi pack (5x200 loose)
Applicators
Applicators Part No.
Size Range
For Use With
PUJ 3T
dia: 1.5mm-2.5mm Ø 0.5mm2
PA02
PUJ 4T
dia: 2.5-3.5mm Ø:0.75, 1.0 & 1.5mm2
PA02, PA1
PUJ 5T
dia: 4.0-5.0mm Ø: 2.5 & 4.0mm2
PA1
Cable Marking
9 168
Cable Marker Partex POK Carrier Strip Markers PARTEX POK Markers & Carrier Strips
Closed or open application Marker can be fitted over cable or pipe (4.0-6.0mm2), or to a carrier strip Unique shape allows secure position Colour: Black on Yellow
Standard Legends: 0-9, A-Z,, +, -, /, EARTH,, BLANK Special symbols available to order
Also available HALOGEN FREE
Specification Permanent shape retention between –30 to +60C Self-extinguishing UV, Gamma, and Chemical resistant Cable Markers Part No.
Packaging
POK10 POZ10 (Zero Halogen)
500 piece reel
Carrier Strip– POH Range Part no.
Description
Packaging
Material
POH7
7 digit carrier strip
100 pieces
Rigid PVC
POH12
12 digit carrier strip
100 pieces
Rigid PVC
POH18
18 digit carrier strip
100 pieces
Rigid PVC
POH30
30 digit carrier strip
100 pieces
Rigid PVC
PKH70POL
10 digit carrier strip
100 pieces
PKH110POL
20 digit carrier strip
100 pieces
Cable Ties for POH Carrier Strips Part no.
Size (mm)
Colour
CT100-2.5B
100x2.5
Black
CT100-2.5N
100x2.5
Natural
CT200-2.5B
100x2.5
Black
CT200-2.5N
100x2.5
Natural Cable Marking
9 169
Cable Markers Cable Marker Kits Cable Marker Kits
3 types of marker kits available Large 50 compartment & Small 18 compartment Prefilled with quality Partex Markers Applicators included
Special requests/Bespoke kits If you have any specific cable marking requirements, our dedicated sales team is here to help. 020 8891 1331
Closed Marker Sleeve Kits Part No.
Kit Size
Cable Size
Quantity
ELK-S PA02 B/W or C/C
Small
Ø: 0.5-0.75mm2
200 OF EACH
ELK-S PA1 B/W or C/C
Small
Ø:0.75-4.0mm2
200 OF EACH
ELK-S PA2 B/W or C/C
Small
Ø: 2.5-16mm2
100 OF EACH
ELK-S PA3 B/W or C/C
Small
Ø: 16-70mm2
20 OF EACH
ELK-L PA02 B/W or C/C
Large
Ø: 0.5-0.75mm2
200 OF EACH
ELK-L PA1 B/W or C/C
Large
Ø:0.75-4.0mm2
200 OF EACH
ELK-L PA2 B/W or C/C
Large
Ø: 2.5-16mm2
100 OF EACH
ELK-L PA3 B/W or C/C
Large
Ø: 16-70mm2
20 OF EACH
Part No.
Kit Size
Cable Size
Quantity
ECK-S PC10 B/W or C/C
Small
Ø: 0.5-0.75mm2
200 OF EACH
ECK-S PC20 B/W or C/C
Small
Ø:0.75-4.0mm2
200 OF EACH
ECK-S PC30 B/W or C/C
Small
Ø: 2.5-16mm2
100 OF EACH
ECK-S PC40 B/W or C/C
Small
Ø: 16-70mm2
20 OF EACH
ECK-L PC10 B/W or C/C
Large
Ø: 0.5-0.75mm2
200 OF EACH
ECK-L PC20 B/W or C/C
Large
Ø:0.75-4.0mm2
200 OF EACH
ECK-L PC30 B/W or C/C
Large
Ø: 2.5-16mm2
100 OF EACH
ECK-L PC40 B/W or C/C
Large
Ø: 16-70mm2
20 OF EACH
B/W = Black on White, C/C= Colour Coded
Carrier Strip Marker Sleeve Kits Cable Marking
Part No.
Quantity
ERK-S POK10
100 OF EACH & 100 OF POH7 & 100 OF POH18
ERK-L POK10
100 OF EACH& 100 OF POH7 & 100 OF POH12 & 100 OF POH18
9 170
Cable Markers Cable Marker Selection Chart PARTEX PC Markers
Cable Marking
9 171
Cable Markers Cable Marker Selection Chart PARTEX POK Markers
Cable Marking
9 172
Cable Markers Cable Marking Printing System TIPTAG Printing System TT4000 Printer for TIPTAG Printable Lables
Thermal transfer printer 300 dpi, flat type 150mm/sec print speed 2 MB RAM (Memory) 1000mm Print length 105.6mm Print width ROHS compliant
TIPTAG London Underground Specification RSE STD 013 Network Rail Approved PADS: 846/011671 Limited Fire Hazard, Low generation fo toxic gases & corrosive acid, LS0H Operating Temperature: -40°C to +90°C Continuous, (+160°C for 200 hours) Recommended Ribbon Type: TTDHOUT Comes in WHITE & YELLOW (White PADS approved)
PADS approved tags Part No.
Colour
Height
Length
TIPTAG11X65WH
White
11mm
65mm
TIPTAG11X100WH
White
11mm
100mm
TIPTAG15X65WH
White
15mm
65mm
TIPTAG15X100WH
White
15mm
100mm
TIPTAG25X65WH
White
25mm
65mm
TIPTAGE25X100WH
White
25mm
100mm
TIPTAG40X65WH
White
40mm
65mm
TIPTAG40X100WH
White
40mm
100mm
Cable Marking
9 173
CABLE COMPONENTS
174
CABLE COMPONENTS
Section 10 Cable Data Guides
CONTENTS
PAGE
Single Core LV Cables
176
Single Core Cables AWA & PILC
177
Multi Core SWA Cables
178-179
Multi Core PILC Cables
180
Fire Performance Cables
181-183
Instrumental & Control Cables
184
Single Core MV Unarmoured Cables
185
Single Core MV Armoured Cables
186
Three Core MV Armoured Cables
187
MV PILC Cables
188
175
Cable Data Guide
10
Cable Data Guides
7
Cable Data Guides Single Core LV Cables Single Core cu PVC or LSF Conduit Wire 6491 (X)(B) 450/750v Conductor size mm² 16 25 35 50 70 95 120 150 185 240 300 400 500 630
Approx. Overall Dia. mm 7.8 9.7 10.9 12.8 14.6 17.1 18.8 20.9 23.3 26.6 29.6 33.2 36.9 41.1
Maximum Bending Radius mm 25 30 45 55 60 70 80 85 95 160 180 210 230 250
Approx. Cable Weight kg 180 280 380 490 710 980 1210 1510 1900 2490 3050 3900 4880 6210
A2 Gland 20SS 20S 20S 25 25 25 25 32 32 40 40 50S 50S 50
Single Core cu XLPE Unarmoured LSF 600/1000v Conductor size mm² 50 70 95 120 150 185 240 300 400 500 630 800 1000
Approx. Overall Diame- Maximum Bending Rater dius mm mm 13.1 60 15.1 70 16.7 70 18.3 80 20.2 90 22.4 90 25.3 160 28.1 170 31.2 190 34.6 210 38.9 240 43.6 270 50.8 310
Approx. Cable Weight kg 540 750 1000 1250 1530 1900 2450 300 3880 4930 6250 8250 10400
A2 Gland 25 25 25 25 32 32 40 40 50S 50S 50 63S 63
Single Core cu EPR CSP 6381TQ 450/700v Conductor size mm² 25 35 50 70 95 120 150 185 240 300 400 500 630
Approx. Overall Dia. mm 12.5-16.5 14.0-18.5 16.5-21.0 18.5-23.5 21.0-26.0 23.5-28.5 26.0-31.5 27.5-34.5 30.5-38.0 33.5-41.5 37.5-46.5 41.5-51.5 45.5-56.5
Maximum Bending Radius mm 70 75 85 95 110 115 130 140 160 170 190 210 230
176
Approx. Cable Weight kg 400 520 730 980 1270 1570 1960 2380 3100 3790 4880 6070 7460
A2 Gland 25 25 25/32 32 32 32/40 40 40/50S 50S 50S/50 50/63S 50/63S 63S/63
Cable Data Guides Single Core LV Cables Single Core cu XLPE AWA LSF 600/1000v Conductor Size mm² 70 95 120 150 185 240 300 400 500 630 800 1000
Nom. Outside Dia. mm 20.0 21.6 23.2 25.8 28.0 30.5 33.5 37.4 40.7 44.9 54.8 58.4
Armour Wire Dia. mm 1.3 1.3 12.5 1.6 1.6 1.6 1.6 2.0 2.0 2.0 2.5 2.5
Under Armour Dia. mm 14.7 16.3 17.9 19.8 22.0 24.5 27.3 30.2 33.3 37.3 45.8 49.2
Min. Bending Radius mm 120 130 140 160 170 190 210 230 250 280 340 360
CW Cable Weight GLAND kg 950 20 1225 25 1500 25 1950 32 2350 32 3000 32 3675 40 4700 50S 5925 50S 7450 50 9400 63S 11400 63
Single Core cu PILC PVC 600/1000v Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630 800 1000
Nom. Outside Dia. mm 17.0 18.8 20.9 22.7 24.4 26.5 29.5 32.4 35.7 39.7 44.1 48.8 53.7
Lead Alloy Sheath Thickness mm 1.2 1.2 1.2 1.3 1.3 1.4 1.4 1.5 1.6 1.7 1.8 1.9 2.0
Under Armour Dia. mm 13.9 15.7 17.8 19.6 21.4 23.4 26.4 29.3 32.6 36.4 40.6 45.0 49.8
Min. Bending Radius mm 255 285 315 340 365 400 445 490 535 595 665 735 810
Cable Weight kg 1120 1420 1770 2150 2510 3030 3760 4590 5680 7010 8750 10860 13330
Single Core cu XLPE AWA LSF 1900/3300v Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630 800 1000
Nom. Outside Dia. mm 20.1 21.9 23.5 25.6 27.1 28.9 31.2 33.9 37.4 40.7 44.9 51.2 58.3
Armour Wire Dia. mm 1.25 1.25 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2.5 2.5
Under Armour Dia. mm 14.8 16.6 18.2 19.6 21.1 22.8 25.1 27.7 30.2 33.3 37.3 42.2 49.2
177
Min. Bending Radius mm 130 140 150 160 170 180 190 210 230 250 280 310 350
Cable Weight kg 820 1050 1320 1675 2050 2350 2925 3550 4275 5625 7025 10500 12550
CW CIEL AL GLAND 25 25 25 32 32 32 32 40 50S 50S 50 63S 63
Cable Data Guides
7
Cable Data Guides Multi Core XLPE SWA LSF Cables Multi Core cu XLPE SWA LSF 600/1000v Approx Overall ameter mm 14.9 16.5 18.9 20.4 23.2 27.3 30 32.9 37.9 44.1
Minimum Bending Radius mm 90 100 115 125 140 165 180 200 230 270
Cable Weight (kg/km) 400 490 715 900 1200 1650 2200 2700 3600 4700
Gland Kit CW 20S 20 20 25 25 32 32 40 40 50S
0.9 1.25 1.25 1.6 1.6 1.6
95 120 140 170 180 210
500 820 1080 1550 1850 2900
20 25 25 32 32 40
17.6 22.8 27 31.3 34.3 40.1
0.9 1.25 1.6 1.6 1.6 2.0
110 140 170 190 210 250
730 1020 1530 1960 2440 3550
20 25 32 32 40 50S
20.1 26.1 29.7 34.8 39.6 44.7
1.25 1.6 1.6 1.6 2.0 2.0
130 160 180 210 240 270
840 1390 1850 2420 3320 4850
25 32 32 40 40 50S
Conductor Size mm2 1.5 2.5 4 6 10 16 25 35 50 70
Cores
1.5 1.5 1.5 1.5 1.5 1.5
7core 12core 19core 27core 37core 48core
15.8 20 22.6 27.3 29.9 33.5
2.5 2.5 2.5 2.5 2.5 2.5
7core 12core 19core 27core 37core 48core
4.0 4.0 4.0 4.0 4.0 4.0
7core 12core 19core 27core 37core 48core
5core 5core 5core 5core 5core 5core 5core 5core 5core 5core
Di- Armour Wire ameter mm 0.9 0.9 1.25 1.25 1.25 1.6 1.6 1.6 2.0 2.0
Di-
Three Core cu XLPE SWA LSF 1900/3300v Conductor Size mm2 25 35 50 70 95 120 150 185 240 300 400
Approx Overall Diameter mm 31.3 33.9 35.1 38.4 41.5 45.7 48.3 51.6 56.1 60.4 65.3
Armour Wire Diameter mm 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5
178
Minimum Bending Radius mm 190 210 290 320 340 380 400 430 460 500 540
Cable Weight (kg/km) 1125 1650 2250 2750 3600 4500 5800 6500 7500 9375 10700
Gland Kit CWCIEL 32 40 40 40 50S 50S 50 50 63S 63 75S
Cable Glands
Cable Data Guides 2, 3 & 4 Core XLPE SWA LSF 2, 3 & 4 Core cu XLPE SWA LSF 600/1000v Conductor Size
Cores
Approx Overall Diameter
Armour Wire Diameter
Minimum Bending Radius
Cable Weight
Gland Kit CWCIEL
mm2 l1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400
2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core
mm 12.8 14.1 15.1 16.3 18.4 21.2 20.9 23 25.3 28.5 32.3 34.8 37.9 42.5 46.5 50.3 54.7
mm 0.9 0.9 0.9 0.9 0.9 1.25 1.25 1.6 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5
mm 80 85 95 100 110 130 170 190 210 230 260 280 310 340 380 410 440
(kg/km) 320 365 440 470 810 1025 1000 1400 1750 2300 3100 3700 4400 5700 7100 8500 10700
20SS 20S 20S 20 20 25 25 25 32 32 32 40 40 50S 50 50 63S
1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400
3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core
13.3 14.6 15.8 17 19.9 22.4 25.6 28 30 33.6 37.7 41 45.7 49.8 54.8 59.4 65.4
0.9 0.9 0.9 0.9 1.25 1.25 1.6 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5
80 90 95 110 120 140 160 170 240 270 310 340 370 400 440 480 530
340 410 500 600 915 1200 1300 1400 1750 2300 3100 3700 4400 5700 7100 8500 10700
20S 20S 20 20 20 25 32 32 32 40 40 50S 50S 50 63S 63 75S
1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400
4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core
14 15.5 16.9 19.1 21.4 24.1 27.6 30.2 32.2 37.6 41.3 46.4 50.6 55.3 61.1 66.7 75.3
0.9 0.9 0.9 1.25 1.25 1.25 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 3.15
85 95 110 120 130 150 170 190 260 310 340 380 410 450 489 540 610
400 470 580 810 1085 1450 2060 2550 2875 4250 5475 7175 8475 10350 13000 15750 20400
20S 20S 20 20 25 25 32 32 40 40 50S 50 50 63S 63 75S 75
179
7
Cable Data Guides
7
Cable Data Guides 2, 3 & 4 Core PILC SWA PVC Cables 2, 3 & 4 Core cu PILC 600/1000v
2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core
Approx Overall Diameter mm 25.5 27.5 30.6 33.4 36.5 39.2 43.6 46.6 51.6 55.4 60.4
Over Lead Diameter mm 15.9 17.7 19.6 22.4 25.3 27.8 31 33.8 38.4 42 46.6
Armour Wire Diameter mm 1.25 1.6 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5
Cable Weight (kg/km) 2160 2520 3000 3940 4840 5720 7110 8300 10280 12100 14690
25 35 50 70 90 120 150 185 240 300 400
3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core
27.6 29.9 32.4 36.4 40 43.2 48.4 52 57.4 62.1 67.9
17.8 20.1 22.4 25.4 28.8 31.8 35.6 39 44.2 48.5 53.9
1.6 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5
2650 3200 3850 5000 6210 7350 9280 10910 13500 16030 19570
25 35 50 70 90 120 150 185 240 300 400
4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core
30.2 32.9 36.6 40.6 44.9 49.5 54.3 58.5 65.2 70.5 78.8
23.4 25.9 28.6 32.4 36.5 39.9 44.3 48.3 54.6 59.7 66.1
1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 2.5
3170 3770 4840 6140 7650 9530 11490 13560 17050 20280 25660
Conductor Size mm2 25 35 50 70 90 120 150 185 240 300 400
Cores
Three Core cu PILC SWA PVC 1900/3300v BS6480 Conductor Size mm2 25 35 50 70 90 120 150 185 240 300 400
Cores 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core
Approx Overall Diameter mm 30.1 32.4 35.7 39.2 42.8 46.9 49.9 53.5 58.5 63.2 70.3
Over Lead Diameter mm 20.3 22.4 24.7 28 31.4 34.3 37.1 40.5 45.1 49.6 55
180
Armour Wire Diameter mm 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5
Cable Weight (kg/km) 2570 2900 3580 4260 5020 6120 6890 7860 9290 10850 13690
Cable Glands
Cable Data Guides Prysmian FP400 Prysmian FP400 cu LSOH SWA 600/1000v BS6724/7622
2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core
Approx Overall Diameter mm 13.6 15.1 16.1 17.3 20 22.1 22 24.8 28 30.7 35.3 36.6 39.3 44.2 48 51.8 55.9
Armour Wire Diameter mm 0.9 0.9 0.9 0.9 1.25 1.25 1.25 1.6 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5
1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400
3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core
14.2 15.7 16.9 18.1 21 23.5 27.4 29.2 33 37 40.6 43.8 48 52 27.1 63 69.5
0.9 0.9 0.9 0.9 1.25 1.25 1.6 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5
120 130 140 150 170 190 220 240 270 300 330 360 390 420 460 510 560
380 430 530 730 940 1370 1800 2100 2600 3400 4500 5500 6900 8200 10200 12200 15000
20s 20s 20 20 25 25 32 32 40 40 50s 50s 50 63 63 63 75
1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400
4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core
15.1 16.8 18.1 20.3 22.6 26 29.1 32.2 35 40.2 44 48.4 52.5 57.1 62.7 69.6 78
0.9 0.9 0.9 1.25 1.25 1.25 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 2.5
130 140 150 170 190 210 240 260 280 330 360 390 420 460 510 560 630
420 500 700 850 1090 1560 2100 2500 3200 4500 5600 7200 8500 10300 12800 15600 20400
20s 20 20 25 25 25 32 32 40 50s 50s 50 50 63 63 75 75
Conductor Size mm2 1.5 2.5 4 6 10 16 25 35 50 70 90 120 150 185 240 300 400
Cores
181
Minimum Bending Radius Cable Weight mm (kg/km) 110 340 130 390 130 460 140 640 160 820 180 1025 180 1200 200 1600 230 2000 250 2400 290 3300 300 3800 320 4400 360 5700 390 7200 420 8300 450 10500
Gland Kit CW 20s 20s 20s 20 25 25 25 32 32 32 40 40 40 50s 50 50 63
7
Cable Data Guides
7
Cable Data Guides Draka FIRETUFpowerplus Draka FIRETUFpowerplus cu MICA XLPE SWA LSOH 600/1000v
2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core 2core
Approx Overall Diameter mm 22.7 24.7 27.6 30.4 28.5 31.7 35.4 38 41 45.8 49.9 53.8 59.1
Armour Wire Diameter mm 1.25 1.25 1.25 1.6 1.6 1.6 2 2 2 2.5 2.5 2.5 2.5
Minimum Bending Radius mm 182 198 221 244 228 254 284 304 328 367 400 431 473
Cable Weight (kg/km) 1060 1290 1640 2130 2030 2580 3440 4050 4740 6050 7390 8760 10720
Gland Kit CW 25 25 32 32 32 32 40 40 50S 50S 50 63S 63
10 16 25 35 50 70 90 120 150 185 240 300 400
3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core 3core
23.6 25.8 29.6 31.9 31.6 35.2 39.2 42.3 46.9 51.1 56 60.5 66.8
1.25 1.25 1.6 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5
189 207 237 255 253 282 314 339 375 409 448 484 535
1180 1460 2070 2480 2630 3400 4550 5410 6800 8140 10040 12020 14820
25 32 32 32 40 40 50S 50S 50 50 63S 63 75S
10 16 25 35 50 70 90 120 150 185 240 300 400
4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core
25.2 27.6 31.8 34.4 35.3 40.5 44.2 48.8 53 57.9 63.3 68.4 77.4
1.25 1.25 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 3.15
202 221 255 275 283 324 354 391 424 463 506 547 619
1350 1690 2410 1920 3280 4570 5720 7270 8580 10300 12800 15410 19910
25 32 32 40 40 50S 50S 50 63S 63S 63 75S 75
Conductor Size mm2 10 16 25 35 50 70 90 120 150 185 240 300 400
Cores
182
Cable Glands
Cable Data Guides Prysmian FP600S Prysmian FP600S cu LSOH SWA 600/1000v
2core 2core 2core 2core 2core 2core
Approx Overall Diameter mm 21 23 26 30 31 33
Armour Wire Diameter mm 0.9 1.25 1.25 1.6 1.6 1.6
Minimum Bending Radius mm 252 276 312 360 372 396
Cable Weight (kg/km) 740 1000 1300 1800 2200 2600
Gland Kit CW 25 25 32 32 32 32
10 16 25 35 50 70
3core 3core 3core 3core 3core 3core
23 25 30 32 35 39
1.25 1.25 1.6 1.6 1.6 1.6
276 300 360 384 420 468
1050 1400 2000 2300 2800 3600
25 32 32 40 40 40
10 16 25 35 50 70 95 120 150 185 240 300 400
4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core 4core
24 27 32 35 36 41 45 50 54 60 65 71 80
1.25 1.25 1.6 1.6 1.6 2 2 2.5 2.5 2.5 2.5 2.5 3.15
288 324 384 420 432 492 540 600 648 720 780 852 960
1200 1600 2400 2800 3200 4500 5700 7200 8500 10400 13000 15600 20000
25 32 32 40 40 50S 50S 50 63S 63 75S 75S 90
Conductor Size mm2 10 16 25 35 50 70
Cores
183
7
Cable Data Guides
7
Cable Data Guides Instrumental & Control Cable Paired Conductors cu PVC SWA Part 2 Type 2 Individually Screened 1 Pair Conductor Outside DiSize ameter
2 Pair (Quad)
Under Armour
5 pair
10 Pair
20 Pair
30 Pair
Outside Diameter
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
15.8 16.6 19.4
11 11.8 13.7
19.9 21 24.4
14.2 15.3 17.8
26.9 28.5 32.5
20.1 21.7 25.5
33.3 36.8 41.6
26.3 28.8 33.4
39.5 42.9 49.8
31.3 34.5 40
50 Pair Outside Under Diameter Armour
mm2
0.5 0.75 1.5
50.5 54 61.6
40.7 44 51.2
Collectively Screened 1 Pair Conductor Outside DiSize ameter
2 Pair (Quad)
5 pair
10 Pair
20 Pair
30 Pair
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
7 7.3 8.3
12.3 12.9 14.3
7.9 19.8 22.1
17.9 19.8 22.1
13.1 14.3 16.4
22.9 25.3 28.4
17.2 18.7 21.6
29.1 31.3 35.7
22.3 24.5 28.5
33.9 37.5 42.5
26.9 29.5 34.3
50 Pair Outside Under Diameter Armour
mm2
0.5 0.75 1.5
11.4 11.7 12.9
42.1 34.5 40
33.9 37.4 43.6
Individually & Collectively Screened 1 Pair Conductor Outside DiSize ameter
2 Pair (Quad)
Under Armour
5 pair
10 Pair
20 Pair
30 Pair
Outside Diameter
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
Outside Diameter
Under Armour
16.8 17.6 20.4
12 12.8 14.7
20.9 22 25.4
15.2 16.3 18.8
27.9 29.5 33.5
21.1 22.7 26.5
34.3 37.8 42.6
27.3 29.8 34.4
40.5 43.9 50.8
32.3 35.5 41
50 Pair Outside Under Diameter Armour
mm2
0.5 0.75 1.5
51.5 55 62.6
41.7 45 52.5
SY Controlflex cu PVC GSWB PVC 2 Core Conductor Outside Size Diameter
0.75 1 1.5 2.5
8.6 8.9 9.5 11.1
Under Armour
Outside Diameter
Under Armour
5.6 5.9 6.5 8.1
8.9 9.3 10 11.8
5.9 6.3 6.9 8.8
10 Core Conductor Outside Size Diameter
0.75 1 1.5 2.5
13.2 13.7 15.6 19.9
0.75 1 1.5 2.5
18.8 19.7 21.6 28
12 Core
Under Armour
Outside Diameter
Under Armour
10 10.6 12.2 16
13.5 14.1 16 20.4
10.3 10.9 12.6 16.6
24/25/26 Core Conductor Outside Size Diameter
3 Core
30 Core
Under Armour
Outside Diameter
Under Armour
15 15.8 17.6 23.4
19.7 20.6 23.6 30
15.9 16.8 19.3 25.1
4 Core
5 Core
Outside Under Outside Diameter Armour Diameter
9.5 9.9 10.6 12.7
6.5 6.9 7.6 9.7
10.1 10.5 11.3 13.7
14 Core
10.9 11.9 13.2 17.4
15.3 13 17.4 22.9
32 Core
Under Armour
11.9 12.5 14 19
34/36 Core
Outside Under Outside Diameter Armour Diameter
20.3 21.3 24.3 31
7.1 7.5 8.3 10.7
16 Core
Outside Under Outside Diameter Armour Diameter
14.1 15.3 16.7 21.4
Under Armour
16.5 17.4 20 26
21 22.6 25.2 32
184
Under Armour
17.1 18.7 20.9 27
6 Core
7 Core
8 Core
Outside Under Outside Under Outside Under Diameter Armour Diameter Armour Diameter Armour
10.7 11.2 12.2 14.7
7.7 8.2 9.2 11.7
18 Core
11.4 12.1 13 15.7
8.4 9.1 10 12.7
20 Core
12.5 13 14.1 18.7
9.3 9.8 10.9 14.9
21 Core
Outside Under Outside Under Outside Under Diameter Armour Diameter Armour Diameter Armour
15.9 16.6 18.9 24.3
12.5 13.2 15.1 20
40/42 Core
16.7 17.4 19.8 25.6
13.2 14 16 21.3
50 Core
17.3 18.7 20.6 26.9
13.9 15.1 16.8 22.3
61 Core
Outside Under Outside Under Outside Under Diameter Armour Diameter Armour Diameter Armour
23 24.4 27.1 34.3
19 20.1 22.5 29.2
24.9 26.5 29.6 37.4
20.6 21.9 24.6 31.9
26.5 27.8 31.2 39.3
21.9 23.2 26.1 33.8
Cable Glands
Cable Data Guides Single Core XLPE Unarmoured MV Cables Single Core cu XLPE cuWS Unarmoured PVC 11kV Conductor Size mm² 25 35 50 70 95 120 150 185 240 300 400 500 630
Approx Overall Diameter 21.4 22.6 23.7 25.7 27.4 29.2 30.5 32.5 34.9 37.2 40.1 43.2 46.9
Primary Insulation Minimum Diameter Bending Radius mm mm 14.9 350 15.9 350 17 400 18.8 400 20.5 450 22 450 23.3 500 25.1 500 27.3 550 29.6 600 32.3 650 35.2 650 38.6 700
Copper Wire Screened Area 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 25mm² 25mm² 35mm² 35mm² 35mm²
Cable Weight kg/km 800 900 1000 1300 1500 1800 2100 2500 3100 3700 4700 5700 7000
Gland Kit A2 32 32 32 40 40 40 40 50S 50S 50 50 63S 63S
Single Core cu XLPE cuWS Unarmoured PVC 22kV Conductor Size
Approx Overall Diameter
mm² 35 50 70 95 120 150 185 240 300 400 500 630
27.4 28.8 30.6 32.5 34 35.5 37.3 39.7 42.2 45.2 48.3 51.9
Copper Wire Screened Area 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 25mm² 25mm² 35mm² 35mm² 35mm²
Primary Insulation Minimum Diameter Bending Radius mm 20.5 21.6 23.4 25.1 26.6 27.9 29.7 31.9 34.2 36.9 39.8 43.2
mm 500 550 600 600 650 650 700 750 800 850 900 950
Cable Weight
Gland Kit
kg/km 1100 1200 1500 1800 2000 2400 2700 3400 4100 5000 6100 7400
A2 40 40 40 50S 50S 50S 50 50 50 63S 63S 63
Single Core cu XLPE cuWS Unarmoured PVC 33kV
Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630
Approx Overall Diameter 34.5 36.5 38.4 39.9 41.2 43.2 45.7 48.2 51.1 54 57.8
Copper Wire Screened Area 16mm² 16mm² 16mm² 16mm² 16mm² 16mm² 25mm² 25mm² 35mm² 35mm² 35mm²
Primary Insulation Minimum Diameter Bending Radius mm mm 27.1 750 28.9 800 30.6 850 32.1 850 33.4 900 35.2 950 37.4 1000 39.7 1050 42.4 1100 45.3 1150 48.7 1250
185
Cable Weight kg/km 1500 1800 2100 2400 2700 3100 3800 4500 5500 6600 8000
Gland Kit A2 50S 50S 50 50 50 63S 63S 63S 63 63 75S
7
Cable Data Guides
7
Cable Data Guides Single Core XLPE Armoured MV Cables Single Core cu XLPE cuTS AWA PVC 11kV
Conductor Size mm² 25 35 50 70 95 120 150 185 240 300 400 500 630
Approx Overall Diameter 25.6 26.6 27.7 29.7 31.4 33.1 35.4 37..2 39.8 42.3 45.2 49.5 53.3
Armour Wire Diameter mm 1.6 1.6 1.6 1.6 1.6 1.6 2 2 2 2 2 2.5 2.5
Primary Insulation Diameter mm 14.9 15.9 17 18.8 20.5 22 23.3 25.1 27.3 29.6 32.3 35.2 38.6
Minimum Bending Radius mm 400 400 450 450 500 500 550 600 600 650 700 750 800
Cable Weight kg/km 1000 1100 1300 1600 1900 2200 2600 3000 3600 4300 5200 6500 7900
Gland Kit CWCIEL AL 32 32 32 32 32 40 40 40 50S 50S 50 50 63S
Single Core cu XLPE cuTS AWA PVC 22kV
Conductor Size mm² 35 50 70 95 120 150 185 240 300 400 500 630
Approx Overall Diameter 31.4 32.7 35.3 37.2 38.7 40.4 42.2 44.6 48.3 51.2 54.5 58.3
Armour Wire Dia mm 1.6 1.6 2 2 2 2 2 2 2.5 2.5 2.5 2.5
Primary Insulation Diameter mm 20.5 21.6 23.4 25.1 26.6 27.9 29.7 31.9 34.2 36.9 39.8 43.2
Minimum Bending Radius mm 600 600 650 700 700 750 800 850 900 950 1000 1050
Cable Weight kg/km 1400 1600 1900 2300 2600 2900 3400 4000 4900 5800 7000 8400
Gland Kit CWCIEL AL 32 40 40 40 40 50S 50S 50 50 50 63S 63
Single Core cu XLPE cuTS AWA PVC 33kV
Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630
Approx Overall Diameter 39.4 41.4 43.3 44.8 47.5 49.5 51.7 54.4 57.3 60.6 64.2
Armour Wire Dia mm 2 2 2 2 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Primary Insulation Minimum Diameter Bending Radius Cable Weight mm mm kg/km 27.1 850 2100 28.9 900 2400 30.6 950 2700 32.1 950 3100 33.4 1000 3600 35.2 1050 4000 37.4 1100 4700 39.7 1150 5500 42.4 1250 6400 45.3 1300 7600 48.7 1350 9100
186
Gland Kit CWCIEL AL 40 50S 50S 50S 50 50 50 63S 63S 63 63
Cable Glands
Cable Data Guides Three Core XLPE Armoured MV Cables Three Core cu XLPE cuTS SWA PVC 11kV
Conductor Size mm² 25 35 50 70 95 120 150 185 240 300 400
Approx Overall Diameter 47.9 50.3 53.1 57.1 61.2 65 68 72.3 79 84.5 90.9
Armour Wire Dia mm 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.15 3.15 3.15
Primary Insulation Diameter mm 14.9 15.9 17 18.8 20.5 22 23.3 25.1 27.3 29.6 32.3
Minimum Bending Radius mm 600 650 650 700 750 800 850 900 950 1050 1100
Cable Weight kg/km 4300 4700 5500 6400 7500 8600 9600 11200 142 16500 19700
Gland Kit CWCIEL 50 50 63S 63S 63 63 75S 75 90 90 100
Three Core cu XLPE cuTS SWA PVC 22kV Conductor Size mm² 35 50 70 95 120 150 185 240 300 400
Approx Overall Diameter 61.2 63.8 68.1 72.3 77.1 80.3 84.7 89.9 95.2 101.9
Armour Wire Primary Insulation Dia Diameter mm mm 2.5 20.5 2.5 21.6 2.5 23.4 2.5 25.1 3.15 26.6 3.15 27.9 3.15 29.7 3.15 31.9 3.15 34.2 3.15 36.9
Minimum Bending Radius mm 950 1000 1050 1100 1200 1250 1300 1350 1450 1550
Cable Weight kg/km 6100 6800 7800 9100 11000 12100 13800 16100 18400 21700
Gland Kit CWCIEL 63 63 75S 75 90 90 90 100 100 115
Three Core cu XLPE cuTS SWA PVC 33kV
Conductor Size mm² 35 50 70 95 120 150 185 240 300 400
Approx Overall Diameter 74.3 78.5 82.6 86.7 90.3 93.3 97.6 102.9 108.5 114.9
Armour Wire Primary Insulation Dia Diameter mm mm 2.5 26 3.15 27.1 3.15 28.9 3.15 30.6 3.15 32.1 3.15 33.4 3.15 35.2 3.15 37.4 3.15 39.7 3.15 42.4
187
Minimum Bending Radius mm 1350 1450 1500 1600 1650 1700 1800 1900 2000 2100
Cable Weight kg/km 8500 9700 10700 12000 13300 14400 16100 18400 21000 24200
Gland Kit CWCIEL 75 90 90 90 100 100 100 115 115 130
7
Cable Data Guides
7
Cable Data Guides PILC 11kV Single Core PILC PVC 11kV
Conductor Size mm² 50 70 95 120 150 185 240 300 400 500 630 800 1000
Approx Overall Diameter 21.1 23.1 25 26.8 28.3 30.4 33 35.7 39 43.3 47.7 52.4 57.6
Lead Alloy Sheath Thickness 1.2 1.3 1.3 1.4 1.4 1.5 1.5 1.6 1.7 1.7 1.8 1.9 2.1
Over Lead Dia mm 18 20 21.9 23.7 25.2 27.3 30 32.6 35.8 39.8 44 48.4 53.4
Minimum Bending Radius mm 350 350 400 450 450 500 500 550 600 650 750 800 900
Cable Weight kg/km 1500 1900 2200 2600 3000 3600 4300 5100 6300 7500 9300 11500 14200
Three Core cu PILC (Belted) SWA PVC 11kV Conductor Size mm² 25 35 50 70 95 120 150 185 240 300 400
Approx Overall Diameter 43.4 42.3 45.6 48.9 52.3 55 57.8 61.2 66 71.6 77
Armour Wire Dia mm 2 2 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3.15 3.15
Over Lead Dia mm 32.4 31.3 33.6 36.9 40.3 43 45.8 49.2 54 58.3 63.7
Minimum Bending Radius mm 550 550 550 600 650 700 700 750 800 900 950
Cable Weight kg/km 5100 5300 6500 7600 9000 10100 11500 13200 16000 19400 23100
Three Core al PICAS (Screened) 11kV Conductor Size mm² 95 185 300
Approx Overall Diameter 49 60.7 72.5
Aluminium Sheath Thickness mm 2 2 2.5
188
Minimum Bending Radius mm 600 750 900
Cable Weight kg/km 3400 5200 7500