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Experience and ambition
Electrum designs and delivers investment and technology projects for the energy industry and specialised engineering. Fully competent in engineering (energy, ICT, construction), consulting (value engineering, risk management, legal counselling) and administration (project management), we offer cost effective, reliable and high quality solutions. As a general contractor in EPCM contracts, we build and modernise energy (power plants), electricity (110/220/400 kV infrastructure) and industrial facilities, and we shape future energy technologies. Our portfolio contains more than 700 MW of connected RES capacity and dozens of innovative technology projects in Poland and abroad. Our references show that we are a trusted partner with years of experience and a unique team of specialists.
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Power of competence
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Creating and implementing our own standards of work requires high level of competence in every stage and every aspect of realised projects.
power engineering
DESIGN & ENGINEERING
electrical power engineering ICT automation construction
CONSULTING
MANAGEMENT
value engineering risk management legal counselling negotiation project management leadership
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We keep our promises The offer of Electrum encompasses comprehensive realization of every entrusted task and always takes into consideration the specific character of the sector. The expertise that we bring into every project is always a guarantee of safety and completion within the deadline, compliant with the assumed budget. The added value of Electrum is noticeable on every stage of cooperation. As early as the concept phase, we make a contribution of quality by proposing risk evaluation and optimal engineering and cost solutions. Unconventional thinking and imagination of Electrum during design and realization works allows for execution of the most exquisite and customised projects. Reliability of structures built by our company confirms effectiveness of our activities and references from top world investors are the proof of that. The offer of Electrum is a promise of competitiveness and a guarantee of success in each project. 6
From concept to operation
PLANNING & CONSULTING
DESIGN & ENGINEERING
PROJECT MANAGEMENT & CONSTRUCTION
OPERATION & MAINTENANCE
Concept creation and modification
Value engineering
Full project management
Full construction design
Construction site management
Warranty inspections and maintenance
Obtaining necessary permits
Subcontractor coordination and supervision
Finding best solutions Value engineering Alternative solutions
Full executive design Our own prefabrication
24/7 Support System and equipment training
Purchasing and Logistics Full as-built documentation Start up and commissioning
Engineering Procurement Construction Management
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Over 100 completed projects, including 25 wind farms and 50 power stations. 700 MW of connected RES capacity. Cooperation with major operators with up to 400 kV voltage.
110 kV
220 kV
400 kV RES
operators
industry 9
The harder the better. The most challenging investments are our most pride. The following pages contain detailed description of the most important projects successfully completed by Electrum in the past years 10
CASE STUDIES Banie Wind Farm – p. 12 R-Świebodzice 220/110/kV substation – p. 16 Korytnica Wind Farm – p. 20 „Rudna” Copper Mine – p. 24 Krywiatycze and Topczykały Wind Farms – p. 28 TEVA Pharmaceutical Factory – p. 32 11
Banie Wind Farm 12
CASE STUDY 13
2 substations in 6 months Banie Wind Farm is the biggest investment of this kind in Poland. The scope of works executed by Electrum encompassed i.a. comprehensive executive designs and the „turnkey” construction of Banie Wind Farm power stations: 220/110 kV Nowe Czarnowo and 110/33 kV Kozielice, as well as design and construction of the Poland’s longest 220 kV cable line with the length of 1500 m, connecting Nowe Czarnowo with the Krajnik station owned by Polskie Sieci Elektroenergetyczne S.A. The total scope of Electrum works, from the commencement of design works up to the connection of both stations, was performed in the record time of 6 months with simultaneous and constant support for investor in arrangements with the operator. 14
Execution time:
Scope of works:
May - December 2015
Challenges:
• construction of over 1500 m 220 kV cable line connecting Krajnik substation owned by PSE S.A. with the Nowe Czarnowo 220/110 kV substation being part of Banie Wind Farm
• record time of full completion
• „turnkey” construction of 220/110 kV Nowe Czarnowo substation
• executive designs as additional works
• „turnkey” construction of 110/33 kV Kozielice substation • executive and construction designs of reserve power supply for house load operation, including technical designs, arrangements with owners and managers of roads and network, as well as obtaining necessary permits • construction of medium/low-voltage transformer station and external cable lines of reserve power supply for house load operation
• support for investor in contact with the operator
• construction of 220 kV cable line • arrangements with operator on data exchange between SCADA systems • support in obtaining operator’s consent to investor’s executive designs • participation in preparing alternative construction designs
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R-Ĺšwiebodzice 220/110 kV substation 16
CASE STUDY 17
Modernization of operating facility Thorough modernization of one of the oldest and largest 220/110 kV stations in Tauron Dystrybucja S.A., executed on constantly operating facility. The scope of works executed by Electrum as a General Contractor included i.a. removal of existing overhead 110 kV switchgear, construction of 3-floor 110 kV switchgear building along with the installation of new 110 kV GIS switchgear with 17 functional units, construction of T-3 and T-4 110/20 kV transformer stands with containments adjusted for 40 MVA units installation, as well as execution of comprehensive infrastructure in the area of the station. 18
Execution time:
Scope of works:
October 2013 – November 2015
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preparation of executive documentation removal of existing overhead 110 kV switchgear together with compressed air system construction of 3-floor building of 110 kV switchgear installation of new, internal 110 kV switchgear in SF6 gas insulation (GIS switchear with 17 functional units) construction of new high-voltage apparatus stands by the existing substation 110 kV cable arrangement between GIS 110 kV switchgear and 110 kV cable lines and between GIS 110 kV switchgear and transformer stations installation of 110 kV cable heads construction of overhead pipe bridge connecting new 110 kV switchgear with AT-2 220/110kV autotransformer construction of overhead rope bridge connecting new 110 kV switchgear with AT-1(AT-12) 400/110kV autotransformer construction of earthing and lightning protection of 110 kV switchgear construction of new 110/20 kV T-3 and T-4 transformers’ posts with containments adjusted for final 40 MVA units installation removal of existing and construction of new antenna tower of 60 m AGL altitude digital telecommunication SDH network with multiplexer and PDH digital terminal equipment realization of monitoring and area protection system construction of „copper” and fibre optic connection to external operator construction of roads, lights and fences in the area of the station
Challenges:
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work requiring admissions, on an active power facility
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laying the 110 kV cables connecting the 110 kV GIS switchgear with modernized power line and transformer stations - works conducted in direct proximity of operating 110 kV line
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construction works conducted in direct proximity of operating 110 kV line
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construction of feeder bay and transformer posts - works conducted in direct proximity of operating 110 kV line
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constructing the building atop of existing cable duct, connecting the existing control room building with 110 kV bays
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protecting the cable duct form damage during construction works
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removal of existing and construction of the new antenna tower - works conducted in direct proximity of working 110 kV and 220 kV line
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Korytnica Wind Farm 20
CASE STUDY 21
RES of highest voltage Korytnica Wind Farm is a rare in Poland and Europe example of wind farm connected to the highest level of voltage. Works executed by Electrum within only 8 months included comprehensive executive documentation and the „turnkey” construction of 110/30 kV Pniewnik substation and 400/110 kV Wólka substation for the purposes of this wind farm. The works also included the construction of 110 kV overhead and cable line, fibre optic line and 400 kV cable line connecting 400/110 kV Wólka station owned by Polskie Sieci Elektroenergetyczne S.A. with 400 kV Stanisławów station together with the necessary infrastructure in the operator’s station area. 22
Execution time:
Scope of works:
May - December 2015
• preparation of executive documentation • „turnkey”construction of 400/110 kV Wólka Main Reception Point substation • „turnkey” construction of 110/30 kV Pniewnik Main Reception Point substation for the purposes of Korytnica Wind Farm • construction of 110 kV overhead and cable line and fibre optic line connecting 110/30 kV MRP Pniewnik with 110/400 kV MRP Wólka • construction of 400 kV cable line and fibre optic line connecting MRP Point Wólka and 400 kV Stanisławów station
Challenges:
• short execution time for a broad scope of works • construction of 110 kV cable and overhead line in difficult, forest area, within the roads area, and in direct vicinity of high-voltage line • preparation of executive documentation of 400 kV cable line • supply and installation of 400 kV cable and installation of 400 kV cable heads
• supply and assembly of foundations and steel construction for 400 kV cable heads installation • supply and assembly of foundations and construction for arresters’ installation in the area of 400 kV Stanisławów station
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„Rudna” Copper Mine 24
CASE STUDY 25
Advanced trigeneration system In terms of number of installations and their complexity, modernization of Rudna Mine is one of the greatest projects yet executed by Electrum. The works included construction and executive design of transformer and switchgear 110/10 kV station, extension of existing 110 kV switchgear, executive designs and construction of automatic cold production, electric power and teletechnical installations for the purposes of Surface Air-Conditioning Station and Power Generators Station operating in advanced trigeneration system. Electrum also executed HVAC automatic system. 26
Execution time:
Scope of works:
2014 - 2015
Challenges:
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preparation of construction and executive designs for the purposes of modernization of the GST-KRC 110/10 kV station in the area of R-XI shaft
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range of the project containing extensive power system supplying the Surface Air-Conditioning Station
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extension of existing 110 kV switchgear by one 110 kV functional unit including power, electric and telemechanic installations
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design and construction of advanced, automatic cold production and distribution system
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extension of A and B sections of GST-11 switchgear by additional 5 functional unit for each section
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for the purposes of GST-11, section C, a new station building was constructed; Electrum supplied 10 kV switchboards in section C and comprehensively executed electrical wiring, teletechnics and telemechanics
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preparation of executive designs for automatic technology of chilled water system, air-conditioning and ventilation, electrical wiring, and teletechnics for the purposes of Surface Air-Conditioning Station and Power Generators Station operating in trigeneration system in the area of R-XI shaft
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execution of comprehensive electrical wiring, teletechnics, telemechanics, HVAC automatics and automatics of cold production
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Krywiatycze / Topczykały Wind Farm 28
CASE STUDY 29
BoP on the region’s largest wind farm Topczykały and Krywiatycze Wind Farms are the comprehensive execution of the wind project, including electric power and construction. For the purposes of Krywiatycze Wind Farm, Electrum constructed subscriber’s 30/110 kV station and cable lines connected to nine turbines as well as access roads, assembly yards, and foundations. Topczykały Wind Farm works included construction of access roads, assembly yards, and foundations for another five turbines, and medium-voltage line connecting them with the station constructed by Electrum on the previous stage of the project. 30
Execution time:
Scope of works:
April 2014 – December 2015
• construction of 30/110 kV Orla subscribers’ station of 40 MW total installed power and its connection to the distribution system of PGE S.A. • execution of medium-voltage line of 30 kV rated voltage and 30 km of length • construction of 15 octagonal turbine foundations of 20 m diameter each • construction of access roads of total length of 16 km and 15 assembly yards
Challenges:
• first BoP project executed by Electrum • support for the client in obtaining all necessary consents and permits, i.a. from network operator and local government units • obtaining, on behalf of investor, construction permit for railway and pipe bridge in the area of existing 110 kV switchgear of 110/15 kV station and Main Power Supply Point station • full executive design of roads and assembly yards • full executive design of 30/110 kV subscribers’ station together with pipe bridge
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TEVA pharmaceutical factory 32
CASE STUDY 33
Safe laboratory First foreign construction in Electrum’s experience. Because of the specific character of the building, which encompasses laboratory and production line for pharmaceuticals, internal installations executed by Electrum, as well as HVAC and BMS systems included several specific systems which guarantee to keep necessary ecological parameters. In the scope of Electrum’s works there were i.a. low-voltage unit switchgears, 400 kVA electric power generator, control system of „clean” rooms lock and access control as well as ventilation system control. 34
Execution time:
Scope of works:
2013
• comprehensive execution of internal electrical wiring • comprehensive execution of internal teletechnic installation • comprehensive execution of EMS (Environment Monitoring System) installation • comprehensive execution of HVAC and BMS installation
Challenges:
• works performed in the territory of the Republic of Lithuania, which meant the necessity to fulfill numerous formal requirements, i.a. obtaining a licence for conducting operational and connection works • construction of complex installations in the space limited area complied with pharmaceutical requirements
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Overview of significant projects
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2015
2014
2013
Banie Wind Farm 220/110 kV R-Świebodzice Substation Korytnica Wind Farm Skurpie Wind Farm Tomaszów Wind Farm Suchań Wind Farm „Rudna” Copper Mine Poniec Wind Farm Tyszowce Wind Farm 110 kV switchgear of 400/110 kV Gdańsk - Błonia Substation Krywiatycze Wind Farm Wróblew Wind Farm
Radysy Wind Farm Rajgród Wind Farm L’Oréal Production Plant in Kanie Korsze Wind Farm Gawłowice Wind Farm EMS Białousy, Nowy Tomyśl, Długołęka Topczykały Wind Farm Regional Power Station-4 Białystok 110/15 kV Rzeszów Dworzysko Station 110 MV Regional Power Station Biała Piska
TEVA Pharmaceutical Factory Silesian Science and Technology Centre of Aviation Industry Taczalin Wind Farm Zopowy Wind Farm BPS Bank in Warsaw Monitoring of dynamic line load Iłża Wind Farm 110/15 kV Regional Power Station Polanka 110/15 kV Łomża-1 110/15 kV ECB in Białystok
2009
2008
2007
Wronki Wielkie Wind Farm UPM Raflatac – labels factory 110/15 kV Regional Power Station Ełk II Veneda shopping centre in Łomża Flanders Business Park in Warsaw Tesco Ełk
Canal+ building in Warsaw Rondo 1 in Warsaw Aviation Plant PZL Świdnik S.A M Shopping Centre in Białystok Auchan Białystok German Embassy in Warsaw 110/15 kV Regional Power Station Wysokie Mazowieckie Podlaska Shopping Centre in Białystok
District Court and District Prosecutors’ Offices in Białystok IBC II building in Warsaw 110/15 kV Grajewo Station 110/15 kV Regional Power Station Filipów 110/15 kV Hańcza Station 110/15 kV Wizna Station 110/15 kV Regional Power Station-5 in Białystok Toyota Showroom in Lublin
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2010
Krobia 1 Wind Farm Sports Hall in Częstochowa Wastewater Treatment Station in Toruń 6 kV switchgear of biomass boiler in Heat and Power Plant in Białystok 110/15 kV Banie Mazurskie Station 110/20 kV Reja Station in Suwałki 110/15 kV Adamowo Station Production hall - Metale Szlachetne S.A. Tesco Kętrzyn
Taciewo Wind Farm National Centre for Nuclear Research in Świerk Warsaw University – FDG laboratory Smart grid in the area of PGE Dystrybucja Podlasie Opera and Philharmonic in Białystok Chocolate products production line Wedel Avon Factory in Garwolin 110/15 kV Regional Power Station 8 in Białystok 110/15 kV Wyszków 2 Station 110/15 kV Regional Power Station 5 w Białymstoku 110 kV switchgear in Dębe Water Power Plant 220/110/15 kV Main Power Station-1 Białystok Tesco Suwałki
Piecki Wind Farm Uniqua Forum in Warsaw Powszechny Theatre in Warsaw DAX Cosmetics – production plant Tradis S.A. in Porosły – warehouse Historic building, Próżna Street in Warsaw Office building, Taneczna Street in Warsaw Wastewater Treatment Station MPWIK in Łomża 110/15 kV Regional Power Station Osowiec 110/15 kV Regional Power Station Knyszyn Tesco Łapy
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JCI Factory in Siemianowice Experimental Medicine Centre in Białystok National Veterinary Research Institute in Puławy
Gas Compression Station in Zambrów Experimental Medicine Centre in Białystok National Veterinary Research Institute in Puławy FAGOR Palmiry– production and warehouse building
Blue City Shopping Centre in Warsaw Royal Trakt Offices Warsaw
Full list of projects: electrum.pl/en/success-stories 37
Basing on our competences and years of experience, we create professional and comprehensive engineering solutions by applying modern technologies, innovative way of thinking and highest working standards. We work courageously, unconventionally, responsibly, with passion, and as a result we deliver to our clients services of a highest quality, technically optimized and cost effective.
MISSION
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VISION To change the environment through creating expertise, advanced solutions and unconventional way of thinking, where technology, science, art, and sport meet.
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Business focused on development
One of our credos is development and continuous search for business and technological possibilities. We always choose ambitious projects, and our organization and way of thinking is adjusted to challenges we face. • smart grid technologies • energy storage • energy management for industry • e-mobility and modern urban infrastructure 40
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Socially responsible company we exclusively use Polish green energy
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Environmentally conscious
High standards, good practices
Running a business obliges. We know that as a company we influence on the world around us. In our activities we focus on education, culture and sport promotion, and, as a company directly involved in renewable energy sources development, on protection of the natural environment.
Our ambition is to run a business that is based on honesty, respect, and transparent rules. We believe that the highest QHSE standards should be visible in every aspect of our activity. This is why we introduce only verified procedures and processes along with transparent division of authority. 43
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Electrum sp. z o.o., ul. Watykańska 13, 15-638 Białystok, Poland • tel. +48 85 664 73 73 • fax +48 85 664 73 72 • electrum@electrum.pl • www.electrum.pl 45
www.electrum.pl