Klauke: The go-to-partner for your electrical installation work
Klauke.com
OUR PROMISE
Klauke takes your needs seriously. For us, "Made by Klauke" means that all products are manufactured with the highest quality.
ALWAYS ON THE SAFE SIDE, WITH KLAUKE
Safety and reliability through quality
Our products are tested by authorized inspection agencies certified to ISO 17025 so that we are able to offer our customers – and thereby your customers, too – the highest safety and reliability possible. This ensures accurate and reliable test results. The scope of testing ranges from the connection materials we use to the tools we make.
CERTIFICATES
Company – ISO 14001 – ISO 9001
Quality of the connection – IEC 61238-1 (Class A) – UL468A-468B – DNV
Merely meeting the standards' requirements is not enough for us. When it comes to safety and reliability, usability and robustness, Klauke's products fulfill the highest demands and deliver more than the standards require.
This serves to firmly establish the prerequisites for market entry and guarantees quality assurance, because the conformity assessment includes performance and qualification testing ranging from drop tests, flammability tests and functional safety tests to screw tear-out tests and much more.
Safety of the tools – IEC 62841-1 – VDE nach REG. F647
Certified quality management systems of the Klauke companies – ISO 9001:2015 - Customer- and process-oriented quality management system – IATF 16949:2016 - The IATF 16949 standard goes beyond the DIN ISO 9001-series standards, and is the internationally recognized standard for quality management systems in the automotive industry.
– ISO 14001:2015 - Environmental management systems for continuously improving environmental performance
OVERHEAD APPLICATION
ESG 25 and ESM 25
Battery powered hydraulic cutting tools 25 mm dia.
• For cutting Al/St cables (ACSR), round materials (Cu, Al, St) as well as armoured cables, solid structural steel and fine-stranded copper cables (ESG 25)
• High-performance cutting characteristics for highly-flexible conductors and wire cables
• Quick-change cutting blades
ESGM 452
Battery powered hydraulic cutting tool 45 mm dia.
•For cutting Al/St cables (ACSR), round materials (CU, Al, St) as well as armoured cables
• Lightest tool in the market – only inline tool with 45mm opening
• Quick Change of cutting blades
• Dampening System extends life time, reduces shock load and risk of flying materials
• Capable to cut rebar up to 14 mm
ES 20 RMC and ESM 35 RMC
Battery powered hydraulic cutting tool 20 mm dia. and 35 mm dia.
• For cutting Al/St conductors (ACSR) according to DIN EN 50182, solid Al/Cu cables according to DIN EN 60228, Class 1 and laminated copper bus bars
• Tool with remote control, e.g. for hot stick
• Extremely robust design, lightweight and with a slim cutting head –ideal when space is critical
EKM 60/22
Battery powered hydraulic crimping tool 6 - 300 mm²
• Large crimping range up to 300 mm²
• Lightweight and perfect for working in a cramped room condition
• Closed rotateable head, flip top style
• Automatic retract stop (ARS) for faster crimping cycles in case of multiple crimps
EK 120/42
Battery powered hydraulic crimping tool 16 - 400 mm²
• C-head with very wide crimping range up to 400 mm²
• Fewer crimps necessary thanks to wide crimping
• Easy handling in all working environments by optimum weight distribution
• Automatic retract stop (ARS) for faster crimping cycles in case of multiple crimps
THESE TOOLS ARE ONLY EXAMPLES OF OUR BROAD RANGE. FIND OUT MORE ABOUT OUR UTILITY TOOLS.
UNDERGROUND APPLICATION
ESM 50
Battery powered hydraulic cutting tool 50 mm dia. for copper and aluminium cable
• Cuts every soft metal cable that fi ts in
• Clean cut which does not require rework
• Cuts every cable class (Class 1–6)
ES 65 / ES 85 / ESG 85 / ES 105 / ESG 105
Battery powered hydraulic cutting tool 65 up to 105 mm dia.
•Cuts copper and aluminium cables with lightweight steel armouring
•Saves time with multiple cuts thanks to MRS Function
ESG
ES
ESG
EKM 60 ID
Battery powered hydraulic crimping tool 10 - 240 mm²
• Extra large crimping area
• Indent crimping - no change of crimping dies required
• Very well suited for compacted conductors
• Especially for fine strand conductors to DIN VDE 60228
EK 120 42 and EK 135
Battery powered hydraulic crimping tool 16 - 400 mm² or Battery powered hydraulic crimping tool 10 - 630 mm²
•Powerful with a crimping force up to 13.5 t tools
• Up to 60 % fewer crimps thanks to wide crimping
• Automatic retract stop (ARS) for faster crimping cycles in case of multiple crimps
EK 60 UNV and EKM 60 UNV
Battery powered hydraulic universal tools
• One tool for crimping, cutting and punching with interchangeable dies
• Crimping range: 6 - 300 mm²
• Cutting max. 40 mm dia.
• Punching capacity: to 64 mm dia. round; to 92 x 92 mm square
• Ideal for all jobs where you need multiple applications at different places
• Dies are easy and fast changeable
THE ORANGE RANGE
Klauke offers a wide range of 1000V Insulated ORANGE tools for MORE SAFETY, EFFICIENCY AND ERGONOMICS on the jobsite.
OVERHEAD LINE W-DIE CRIMPING TOOL
EK425ISM VDE battery powered hydraulic crimping tool
• Ergonomic design with optimised centre of gravity for a perfectly balanced tool
• Accepts industry standard W-dies for crimping OHL fittings
• Add 18V Makita battery
• 3.0 kg
CABLE JOINTERS CUTTER
ES32SISML VDE battery powered hydraulic cutting tool 32 mm dia.
• Compact core cutter with specially shortened blades
• 10.8V battery platform
• Protective blade shrouds available
• 2.1 kg
LARGE CUTTING RANGE
ESM50ISM VDE battery powered hydraulic cutting tool 50 mm dia.
• All Cu/Al cable incl. super-fine stranded & light-armored cable
• Special blade guide for straight and safer cable cutting
• 3.3 kg
ACSR CUTTER FOR OVERHEAD LINES
ES20ISM VDE battery-powered hydraulic cutting tool 20 mm dia.
• Suitable for ACSR, Cu & Al to 20 mm dia.
• 360 degrees swivel head for ease of positioning
• 2.3 kg
OVERHEAD LINE W-DIE CRIMPING TOOL
EK425ISML VDE Battery-powered hydraulic crimping tool 32 mm dia.
• Compact W-die crimping tool
• Interchangeable jaws for cutting Cu, Alu & ACSR
• 10.8V battery platform
• 2.6 kg
UTILITY CRIMPING & CUTTING
For cutting of Utility cables, both underground and overhead applications including armoured cables and ACSR conductors.
COMPACT OVERHEAD LINE
W-DIE CRIMPING TOOL
EK425CFM/B for crimping of all overhead conductors with W-dies
• Ergonomic design for optimised centre of gravity and perfect balance
• Interchangeable jaws available for cutting Cu, Al & ACSR
• 18V battery Makita/ Bosch
• 2.6 kg
DIE-LESS 4-INDENT CRIMPING
EK60VPCFM for 10 - 240 mm²
• Well balanced for indent crimping
• Fast Cycle time
• Worklight illumination
• Available with shrouded head
HAND-OPERATED HYDRAULIC CUTTING
HSG85/2 hand operated cutting tool to 85 mm dia. cables
• 60 kN force
• Suitable for Cu, Alu and light armoured cables
• Head closes around cable with secure bolt interlock
• Supplied in a steel carry case
• 18V Makita/ Bosch battery platforms
PORTABLE HYDRAULIC PUMP 700 BAR
AHP700L pump unit for use with remote crimping & cutting heads
• Delivers 700 bar (10,000psi) to drive remote heads
• Supplied with hose, 2 x 18V Makita batteries, mains charger and shoulder carry strap
HAND-OPERATED HYDRAULIC CRIMPING
HK12032 hand-operated hydraulic crimping tool 16 - 400 mm²
• 12 Ton force suitable for industry standard U-dies
• 2-stage hydraulic system for fast feed
• Automatic retraction
• Supplied in a steel carry case
THE RATCHET CUTTER
Battery ratchet cable cutters to slice through power cables and ACSR conductors at the touch of a button
ELECTROMECHANICAL RATCHET CUTTERS FOR CU & ALU - EMS55CU, AND ACSR - EMS55ST
ELECTROMECHANICAL CUTTING TOOLS
Technical data
Part no.
EMS55CU
EMS55ST
Cutting range max. Ø 50 mm max. Ø 45 mm
Conductor classes 1, 2 and 5 1, 2 and ACSR
Battery life 150 cuts min.150 cuts min.
Weight with battery 3.4 kg 3.4 kg
SCOPE OF DELIVERY
Technical data
Part no. EMS55CU EMS55ST
Fabric tool bag with shoulder strapTT55 TT55
Makita battery 4 Ah, 18V RAL40 RAL40
Makita charger LGL1 LGL1
TEST & MEASUREMENT - HDE
Instruments and protective devices to keep Utility workers safe, in storms and darkness. Making the invisible visible.
IT CAN SAVE YOUR LIFE, IT'S THAT SIMPLE
V-Watch VWS-20 personal voltage detector
• Alarms (audible & visual) on detection of electric field
• Perfect for Power Utility and Rail industries
• 2.4kV and aboves
• Automatic self test when the unit is activated for detection of voltages
FOR OVERHEAD AND UNDERGROUND APPLICATIONS
HVA-2000 high voltage digital ammeter
• Measures AC current from 1 to 2000 Amps on system voltages up to 500kV line-to-ground
• Dual measurement modes, peak hold and real time
• Takes spot-load checks with eas e
PORTABLE, DURABLE. EASY TO USE.
RT-10 Rope Tester
• Test the dielectric strength of your rope in the field
• For any length of rope.
• Clear visual and audible indication
• Magnetic mounts
IDEAL FOR LONG CABLE RUNS
3ID-100 three phase cable identifier
• Identifies matching phases on long deenergized and discharged conductors
• Identifies all three cable phases simultaneously and any shorted phases
• Compact, lightweight
MEASURE VOLTAGES UP TO 80KV
DVM-80UVM
DigiVolt Digtal voltmeter
• Measures voltage from 5V to 40kV and up to 80kV with add-on resistors
• Auto-ranging with digital display
• Supplied in a kit
SAFETY CUTTER
ESSG 105L
battery-powered hydraulic safety cutting unit to max. 105 mm dia.
• Safety cutter for cutting live Cu/Al cables without steel armouring which, may carry voltages of up to 60 kV
• Single-core lives cables without steel armouring can be cut under voltage of up to 110 kV/60 Hz
• The cutting head is supplied with a safety hydraulic hose (10 m)
ASSG 120L
Battery powered hydraulic safety cutters to max. 120 mm dia.
•Single-core lives cables without steel armouring can be cut under voltage of up to 110 kV/60 Hz
•Very wide opening width to 120 mm
•The cutting head is supplied with a safety hydraulic hose (10 m)
CUTTER WITH REMOTE CONTROL
ESG 65 RMCP and ESG 105 RMCP
Battery-operated hydraulic cutting tools with only remote control 65 and 105 mm dia.
• Tool with remote control to maintain a safe distance during cutting
• Full cut detection not based on pressure sensor
• Raise of productivity due to easier operation (twice as fast to former solutions)
• Nearly maintanance free (no need of exchanging oil or hose)
• Closed head design prevents cable to slip out or damage nearby cables
• Remote distance up to 70 m
HIGHLIGHTEN und steht auch als 65 mm zur Verfügung
ESG 65 RMC + ESG 105 RMC
Battery-operated hydraulic cutting tools with remote control 65 mm dia. and 105 mm dia.
• Tool with optional remote control (usable with and without)
• Full cut detection not based on pressure sensor
• Raise of productivity due to easier operation (twice as fast to former solutions)
• Nearly maintanance free (no need of exchanging oil or hose)
• Closed head design prevents cable to slip out or damage nearby cables
• Remote distance up to 70 m
UNDERGROUND LINE LOCATORS
SeekTech SR-20
Trace any frequency from 10 Hz to 35 kHz
• Target line and guidance arrows quickly identify distortion.
• Proximity signal and signal strength help work through difficult locates.
• Trace any frequency from 10 Hz to 35 kHz.
SeekTech SR-24 LE
Line Locator with Bluetooth® and GPS
• Bluetooth® Compatibility - Bluetooth® Low Energy technology streams data to smartphones, tablets or high-precision GPS instruments
• Integrated Battery Adaptor - Equipped with a SeekTech Battery Adaptor for your RIDGID 18V Lithium Ion battery (battery purchased separately)
• Delineation - Intuitive mapping display shows concealed utilities estimated position, direction, and depth
SeekTech 4" (100 mm) Inductive Signal Clamp
Compatible with all RIDGID® transmitters
• Induces a signal onto a cable or pipe less than 119 mm (4.7 in) in diameter
• Compatible with all RIDGID SeekTech line transmitters, including the ST-305, ST-305R, ST-33Q+ and ST-510
• Additionally compatible with any comparable line transmitter which has a 10 watt or less maximum output power if frequency is under 45 kHz, and a 1 watt maximum if above 45 kHz
• Can be used with frequencies from 8 kHz to 262 kHz
• Ergonomic handle for easy opening and closing tight spaces
ST-305
Transmitters for tracing underground metallic pipes and cables
• Lightweight and compact transmitter that delivers up to 5 watts of power.
• Can transmit two frequencies simultaneously.
• Audio feedback confirms a good circuit before beginning a trace.
ST-510
Transmitters for tracing underground metallic pipes and cables
• Ten watts of fully variable power output
• LCD display provides instant visual feedback on line resistance and current flow
• Two 25' (7,62 m) lead wires with heavy duty clips
• Audio feedback confirms a good circuit before trace
RIDGIDtrax
KLAUKE SYSTEM TRAINING
Always on the safe side with first-hand professional expertise
What cable lug works best for which cable? What form of crimping die works best in each application? What tool should you use? Does that apply for copper as well as aluminum? And what about DIN-compliant crimping?
Hundreds of companies have already called on Klauke for training – from medium-sized businesses to large corporate groups: the content and scope of Klauke System training courses are always personally coordinated and agreed with you, customized to your applications and needs. Every participant completing a training program is of course awarded a personal certificate.
The broad field of electrical connection technology is a complex subject area that requires expertise and precision. There is no room for error, as any mistake can be a threat to personal safety. Klauke offers training that clarifies what's right and what's wrong.
INFORMATION AND APPOINTMENT SCHEDULING
Training management
UK Field Sales team
Phone: +49 21 91 907 4450
Klauke-Sales@Emerson.com
THE KLAUKE MOBILE AND TECHNICAL CONSULTING
On-site
tool demonstrations at your premises
The Klauke Mobile is a workshop on wheels packed full with the newest and most important tools: everything from compact hand-held crimping pliers to battery-powered hydraulic crimping machines handling up to 400 mm² – we have it all on hand, offering you every possibility to thoroughly try out and test the Klauke System.
We offer you the possibility to test our solutions first hand, on your job site and on the cables you use every day. Handy tools, powerful battery-driven hydraulic
Your partner for demanding work
Our Application Technology team also conducts tensile testing for your specific electrical connections, and advises you on selecting the right components, tools and processing methods – always applying state-of-the-art practices and complying with the applicable codes and standards.
No question is too hard or detailed: you can always reach us by e-mail or telephone for specific advice – that's how we clarify your specific application cases and questions in no time at all.
shears like the exclusive VDE-tested Klauke ORANGE cutting tools or our safety cutters certified by the German institutions for statutory accident insurance and prevention –the Klauke Mobile has it all on board.
APPOINTMENTS
Simply speak to your personal technical consultant to arrange a visit, or contact us at: n Klauke-Sales@Emerson.com
POINT OF CONTACT
n Application Technology Hotline: +49 (0)2191 907-1070
n Klauke-Anwendungstechnik@Emerson.com
