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GENERAC EK100 HINO DIESEL ENGINE SERVICE RECOMMENDATIONS CAPACITIES. Crankcase oil: 7.13 U.S. Gallons Cooling system: 7.66 U.S. Gallons (29 liters)
RECOMMENDED FLUIDS ENGINE OIL: Use a high quality detergent oil having API classification "For Service CC or CD". The SAE viacosity rating of the oil should be carefully selected, based on the prevailing ambient temperature range anticipated before the next oil change. Recommended SAE viscosity grade is 15W-40.
RECOMMENDED COOLANT Use a mixture of half low silicate.ethylene glycol base anti-freeze and half soft water. Cooling system capacity is about is U.S. gallons (29 liters). Use only soft water and only low silicate anti-freeze. If desired, add a high quality rust inhibitor to the recom mended coolant mixture. When adding coolant, always add the recommended 50/50 mixture.
PERIODIC ENGIN-,. E . :�.M:. AINTENANCE SCHEDULE:
AFTER FIRST 30 HOURS OF OPERATION Change engine crankcase oil.
EVERY TWO YEARS Replace all rubber hoses. Replace engine fan belts. Drain, flush and refill engine cooling system.
EVERY SIX MONTHS Change engine oil and filter. Lubricate engine controls. Service engine air cleaner. Service engine fuel filter. Inspect AC generator. Test engine safety controls. Inspect fan belts. Check engine coolant level. Check engine cooling system hoses.
GENERAC EK100 HINO Diesel Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com
2
GENERAC EK100 HINO DIESEL QUICK REFERENCE / TUNE-UP PARTS! ENGINE GASKETS DESCRIPTION
GENERAC#
Gasket, Cylinder Head Gasket, Cylinder head cover Gasket, Valve Push Rod Cover .Gasket, Cylinder.Liner Gasket, Cylinder Liner Gasket, Oil Pan Gasket, Oil Outlet Gasket, Front End Plate Gasket, Timing Gear Cover Gasket Sub Assembly, Exhaust Manifold Gasket, Intake Manifold Gasket, Surge Tank Gasket, Oil Cooler Case Gasket, Oil Cooler .Element Gasket, Nozzle Holder Gasket, Coolant Pump Gasket, Thermostat Gasket, Coolant Pump Case Gasket and Seal Set, Upper Gasket and Seal Set, Lower
102-84761 118-59089 165-76815 159-59089 103-76815'. 115-84761, 118-84761 171-76815 136-84761'. 153-84761 353-59089 183-76815 428-59089 430-59089 493-59089 595-59089 605-59089 687-59089 104-76815 118-76815
ENGINE PARTS.
QTY 2 2 2 6 6 . 1 1 1 1 6 6 3 1 2 6 1 1 1
TORQUE SPECS (In fUbs)
DESCRIPTION
PART#
Oil Filter Element (Primary) Oil Filter Element (Bypass) Fuel Filter Element Air Filter Element Camshaft Bearings (see page 9) Crankshaft Bearings STD (Set) Ring Set, Piston (STD) Bearing Set, Conrod STD Piston STD路 Pin, Piston STD Bushing, Conrod Repair, STD Oil Pump Injector Assembly, Fuel Feed Pump Body, Water Separator Pump Assembly, Coolant Thermostat V-Belt Set, Coolant Pump V-Belt Set, Alternator Alternator, WI Regulator Starter
101-59089 102-59089 100-59089 61701 260-59089 265-59089 133-76815 134-76815 135-76815 148-84761 158-84761 220-76815 211-76815 340-64238 596-59089 624-59089 625-59089 290-76815 694-59089 195-84761
Inlet Fuel Filter ,( in Inlet Banjo Bolt )
283-76815
Cylinder Head Cover Bolt Cylinder Head Bolt (16mm) Cylinder Head Bolt (12mm) Nozzle Holder Bolt Rocker Arm Support Bolt Idler Gear Bolt Camshaft Gear Bolt Camshaft Gear Thrust Plate Bolt Fuel Injection Pump Drive Gear Nut Oil Pan Bolt Oil Drain Plug (18mm) Oil Drain Plug (22mm) Crankshaft Pulley Bolt Flywheel Bolt : Conrod Bolt Crankshaft Bearing Cap Bolts Flywheel Housing Bolt Oil Cooler Bolt .. 路路 Oil Filter Assembly Bolt (to block) Oil Pump Mounting Bolt 路 Oil Filter Center Bolt (through element)
GENERAC EK100 HINO Diesel Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com
10-13 196-209 58-65 11-13 109-122 209-224 95-101 55-61 145-159 10-13 29-36 11-18 507-542 189-209 145-159 174-188 95-101 10-13 26-28 80-86 29-36
GENERAC EK100 HINO DIESEL
ITEM
PART NO.
DESCRIPTION
QTY
11080
159-76815
Engine Assembly, Partial
1
!
4
GENERAC EK100 HINO DIESEL SHORT BLOCK ASSEMBLY! 11400
ITEM
PART NO.
DESCRIPTION
QTY
11400
160-76815
Block Assembly, Short
1
5
GENERAC EK100 HINO DIESEL CYLINDER HEAD AND ACCESSORIES
900236
!Ml0116 9341
u:�
6
GENERAC EK100 HINO DIESEL CYLINDER HEAD AND ACCESSORIES! ITEM 11110 11115 11122 11122A 11131 11135 11143 11185A 111858 11185C 11185D 11211 11213 11243 12161 12181 12210 12281 12281A 13719 15492 900116 900116A 900236 9191 9191A 9200 9201 9201A 9209 9209A 9260 9260A 9280 9280A 92808 9341 9351 9369 9369A 9411 9504 9639 9639A 9639B 9639C 9639D 9639E 9766 9769 9851
PART NO. 161-76815 102-84761 109-59089 108-59089 110-59089 162-76815 112-59089 103-84761 115-59089 104-84761 163-76815 105-84761 118-59089 119-59089 120-59089 121-59089 106-84761 123-59089 124-59089 125-59089 126-59089 127-59089 128-59089 129-59089 130-59089 . 131-59089 132-59089 133-59089 134-59089 · 135-59089 13&-59089 137-59089 138-59089' 139-59089 140-59089 141-59089 142-59089 143-59089 144-59089 164-76815 .146-59089 147-59089 107-84761 127-76815 108-84761 149-59089 150-59089 151-59089 152-59089 153-59089 154-59089 117-59089
DESCRIPTION Head Assembly, Cylinder Gasket, Cylinder Head Bushing, Valve Guide, Intake, STD Bushing, Valve Guide, Intake, STD Seat ! Valve, Intake Seat, Valve, Exhaust Pipe, Cylinder Head, Blind Bolt, Cylinder Head Bolt, Cylinder Head ; Bolt. Cylinder Head · Bolt, Cylinder Head Cover, Cylinder Head Gasket, Cylinder Head Cover Plate, Baffle Pipe, Oil Filler Cap, Oil Filler Ventilator Assembly Hanger, Engine . Hanger, Engine Seal, Valve Stem Oil Holder, Clip Spacer Spacer Hose, Vent Bolt Bolt Nut Nut Nut Nut Nut Washer, Plain .. Washer, Plain Lockwasher Lockwasher Lockwasher Stud Stud ·stud Stud Bolt Pin, Straight Plug, Expansion Plug, Expansion Plug, Expansion Plug, Expansion Plug, Expansion Plug, Expansion Clamp Clamp O-ring Head Bolt Set EK100 EK130
..
Generac Hino EK100 Diesel Engine Parts Phone: 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com 7
QTY 2 2 6 6 6 6 6 20 2 6 2 2 2 1 1 1 1 1 1 12 1 2 4 1 3 16 12 1 2 12 12 12 1 1 12 2 2 12 8 4 4 12 6 2 6 6 4 4 1 2 2 1
:
GENERAC EK100 HINO DIESEL CYLINDER BLOCK AND ACCESSORIES
.
112111
12151
12101
8
191C
116448
.,.,::::::s
I
11!:SOI
'
GENERAC EK100 HINO DIESEL CYLINDER BLOCK AND ACCESSORIES! ITEM 11203 11253 11408 11410 11453 11467 11471 11471A 11488 11491 11521 11811 11821 11831 11841 11851 11861 11871 12101 12141 12151 13575 15301 15602 15707 15773 · 24135 900124 900129 . 900211 9029 91818 9191 9191A 91918 9191C 9401 9401A 94018 9411 9419 9503 9504 9504A 95048 9504C 9504D ·9509 9609A 9610 9626 9626A 9629 9629A 9639 96398 9639C 96448 9645A 9654 9654A 9659 96598 9659C 9659D 98,55
PART NO. 109-84761 165-76815 110-84761 111-84761 112-84761 .158-59089 159-59089 103-76815 160-59089 166-76815 162-59089 163-59089 164-59089 165-59089 107-76815 167-59089 168-59089 169-59089. 114-84761' 171-59089 115-84761 173-:-59089 174-59089 208-84761 116-84761 117-84761 118-84761 119-84761 175-59089 120-84761 121-84761 122-84761 176-59089 177-59089 180-55495 179-59089 442-59089 167-76815 652-59089 123-84761 168-76815 112-76815 181-59089 114-76815 115-76815 116-76815 117-76815 119-76815 120-76815 121-76815 122-76815 126-84761 124-76815 169-76815 125-76815 193-59089 127-76815 128-76815 129-76815 194-59089 195-59089 130-84761 132-84761. 131-84761 129-84761 199-59089
DESCRIPTION Cover Sub Assembly, Valve Push Rod Gasket, Valve Push Rod Cover Pipe Sub Assembly, Oil Jet Block Assembly, Cylinder Plug, Main Hole Liner, Cylinder, Standard Size Gasket, Cylinder Liner Gasket, Cylinder Liner Pipe, Oil Jet Bracket, Injection Pump . Bolt. Bearing Cap Bearing, Camshaft No. 1 Bearing, Camshaft No. 2 Bearing, Camshaft No. 3 Bearing, Camshaft No. 4 Bearing, Camshaft No. 5 Bearing, Camshaft No. 6 Bearing, Camshaft No. 7 Pan Sub Assembly, Oil Guide, Oil Level Guage Gasket, Oil Pan Plate, Camshaft Guage Sub Assembly, Oil Level Valve Sub Assembly, Oil Pressure Pipe Sub Assembly, Oil Pipe.Oil Gasket, Oil Outlet Bolt Collar Flange· Bolt Bolt Bolt· Bolt Bolt Bolt· Bolt Bolt Bolt Bolt Bolt Pin, Straight Pin, Straight Pin, Straight Pih, Straight Pin, Straight Pin, Straight Plug Plug Plug Plug Plug Plug Plug Plug, Expansion Plug, Expansion Plug, Expansion O-ring O-ring Washer; Soft Washer, Soft Washer, Soft Washer, Soft Washer, Soft Washer, Soft Joint, Pipe
9
QTY
..
-
2 2 6 1 2 6 6 6 1 1 14 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 6 26 2 1 38 1 2 2 1 2 2 6 4 2 6 2 2 1 1 1 1 1 1 1 2 3 2 1 1 2 1 1 1
1 .2 1
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2
900212 90011 1 \ _
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\_9 181
11380
GENERAC EK100 HINO DIESEL TIMING GEAR HOUSING, FLYWHEEL COVERI ITEM
PART NO.
DESCRIPTION
QTY
11306A
134-84761
Cover Sub Assembly, F/H Dust
1
113068
201-59089
Cover Sub Assembly, F/H Dust
1
11311
170-76815
Plate, Front End
1
11312
171-76815
Gasket, Front End Plate
1
11320
204-59089
Cover Assembly, T/G Case
1
113298
136-84761
Gasket, T/G Case Cover
11351
137-84761
Housing, Flywheel
11380
138-84761
Retainer Assembly, Oil Seal
12301
172-76815
Bracket Sub Assembly, Engine Mount, Front
12302
173-76815
Bracket Sub Assembly, Engine Mount, Front LH
900111
216-59089
Shim T=0.05
217-59089
Shim T=0.10
218-59089
Shim T=0.20
AR
220-59089
Helisert
2
900113
, .
. .
1 1 1 1 1
..
AR AR
900113A
220-59089
Helisert
6
9001138
219-59089
Helisert
16
900124
222-59089
Bolt
2
900211
223-59089
Flange
1
900212
224-59089
Pin, Bolt.
225-59089
Pin, Bolt
AR
226-59089
Pin, Bolt
AR
228-59089
Bolt
2
9181
,. .
AR
9191
368-55495
Bolt
6
9191A
230-59089
Bolt
91918
231-59089
Bolt
5 . 路2.
9201
232-59089
Nut
3
9201A
233-59089
Nut
3
9260
234-59089
Washer, Plain
3
9280A
236-59089
Lockwasher . 路
3
9290
237-59089 174-76815 140-84761
Lockwasher
5
Stud
1
Stud
2
9341 9341A
Stud
3
Bolt
8
Bolt
3
Bolt
3
9401
240-59089 141-84761
9401A
242-59089
94018
243-59089
9409
175-76815
Bolt
10
9411
247-59089
Bolt
8
9411A
248-59089
. Bolt
9644
路 142-84761
9828 9828A
9351
-
4
O-ring ...
1
251-59089
Seal.Oil
1
252-59089
Seal.Oil路
1
9851A
254-59089
O-ring
1
98518
255-59089
O-ring
2
11
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2
13251 gag �
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13213 13214 3215 3216
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13265}13260
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13201
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13437B
-
134!50
N
13470{
13407 13471
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GENERAC EK100 HINO DIESEL MAIN MOVING PARrsl ITEM 11011
PART NO.
DESCRIPTION
QTY
258-59089
Washer Set, Crankshaft Thrust, STD
1
11012
259-59089
11701
260-59089
Washer Set, Crankshaft Thrust, O/S 0.25 Bearing Set, Crankshaft, STD
1
11703
261-59089
Bearing Set, Crankshaft, UIS 0.25
1
11704
262-59089
Bearing Set, Crankshaft, U/S 0.50
1
11705
263-59089
Bearing Set, Crankshaft, UIS 0. 75
1
1
11706
264-59089
Bearing Set, Crankshaft, U/S 1.00
1
13011
265-59089
Ring Set, Piston STD
1 1
13013
267-59089
Ring Set; Piston O/S 0.50
13014
269-59089
Ring Set, Piston O/S 0.75
13015
271-59089
Ring Set, Piston O/S 1.00
13201
133-76815
Bearing Set, Conrod, STD
-·
1 1
.
1
·-
13213
176-76815
Piston, O/S 0.50
13214
177-76815
Piston, O/S 0.75
13215
178-76815
Piston, O/S 1.00
13216 13251
134-76815 135-76815
Piston, STD Pin, Piston STD
13260
146-84761
Rod Assembly, Connecting
6
13265
147-84761
Bolt, Conrod
12
13266
179-76815
Nut, Conrod
12
13272
148-84761
Bushing, Conrod Repair, STD
13400
286-59089
Crankshaft Assembly
6 1
13407
287-59089
Damper Sub Assembly, Crankshaft
1
13437A
138-76815
Sleeve
1
13437B
139-76815
Sleeve
1
6
..
6 6
,.
6 6
13450-
180-76815
Flywheel Assembly
1.
13453
291-59089
Gear, Flywheel Ring
1
13455
292-59089
Bolt, Flywheel
8
13470
140-76815
Pulley Assembly, Crankshaft
13471
294-59089
Pulley, Crankshaft
1
..
1
13474
295-59089
Slinger, Crank Pulley
1
13521
296-59089
Gear, Crankshaft
1
13531
297-59089
Gear, Oil Pump Drive
900124A
298-59089
Bolt
9001248
141-76815
Bolt
6
900129
300-59089
Collar
1
9504A
302-59089
Pin, Straight
1
9504B
115-76815
Pin, Straight
2
9533A
305-59089
Key
1
306-59089
Key
1
9629
307-59089
Plug
9819
142-76815
Ring, Retainer
9851A
309-59089
O-ring
1
9851B
310-59089
O-ring
1
9533B
I
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-·
13
1 1
6 12
GENERAC EK100 HINO DIESEL.CAMSHAFT AND TIMING GEAR
Fuel lrd«llan Pimp Orh1e
�i
1361:5
ITEM
PART NO.
DESCRIPTION
QTY
13505
143-76815
Gear Sub Assembly, Idle
1
13511
312-59089
Camshaft
1
13523
313-59089
Gear, Camshaft
1
13571
146-76815
Plate, Camshaft Thrust
1
13580
147-76815
Shaft Assembly, Idle Gear
1
13613
181-76815
Gear, Injection Pump Drive
1
900116
148-76815
Spacer
1
'
900116A
149-76815
Spacer
900124
150-76815
Bolt
9019
151-76815
Bolt
9269A
152-76815
Washer, Plain
9401
153-76815
Bolt
4
9503
154-76815
Pin, Straight
1
9534
324-59089
Key, Woodruff
1
9867
155-76815
Bushing
2
1 1
Ii
1 1
I
14
GENERAC EK100 HINO DIESEL VALVES AND ROCKERS!
ITEM
PART NO.
DESCRIPTION
QTY . '
12
13708
326-59089
Rod Sub Assembly, Valve Push
13711
150-84761
Valve, Intake STD
6
13715
182-76815
Valve, Exhaust STD
6
13731
329-59089
Spring, Valve Outer
12
13734
330-59089
Seat, Valve Spring, Lower
12
13735
331-59089
Seat, Valve Spring, Upper
12
13739
332-59089
Cap, Valve Stem
13750
333-59089
Lifter Assembly, Valve
12
13787
334-59089
Screw, Valve Adjustment
12
13830
335-59089
Arm Assembly, Valve Rocker
6
13831.
336-59089
Bushing, Rocker Arm
12
13840
337-59089
Arm Assembly, Valve Rocker Exhaust
6
13951
338-59089
Support, Valve Rocker
6
900124
339-59089
Bolt
6
900126
340-59089
Lock, Valve Spring Retainer
24
9219
313-55495
Nut
12
9269
342-59089
Washer, Plain
12
9812
343-59089
Ring, Retainer
12
. .··
Generac EK100 Hino Diesel Engine Parts Phone: 269 673 1638 15 Email: EngineParts@HeavyEquipmentRestorationParts.com
12
9219 �
17041A
9260
9321
9321A
17141A 171!53C 60B
9280
920
�/ vll3A-
201
�· 27392 282
9201A 280A
9260 9341
9419
GENERAC EK100 HINO DIESEL ·INTAKE AND EXHAUST MANIFOLDS! ITEM
PART NO.
DESCRIPTION
QTY
17041A
152-84761
Insulator Sub Assembly, Exhaust
1
17104
153-84761
Gasket Sub Assembly, Exhaust Manifold
6
17110
345-59089
Manifold Assembly, Intake
1
Pipe, Intake
1
17113
17141
347-59089
Manifold, Exhaust
1
· 17141A
154-84761
Manifold, Exhaust
1
171418
· 155-84761
Manifold, Exhaust
1
17153A
351-59089
Bracket, lnsl
1
. 17153C
156-84761
Bracket, lnsl
1
17155
352-59089
Seai, Ring
6
17171
353-�9089
Gasket. Intake Manifold
6
17175
183-76815
Gasket. Surge Tank
3
19201
184-76815
Heater Sub Assembly, Air Intake
2
27392
185-76815
Cover
2
28266
186-76815
Plate
1
900113
358-59089
Helisert
2
900113A
359-59089
Helisert
2
900115
360-59089
Gasket
1
900211
361-59089
Flange
1
900803
362-59089
Strap, Band
1
9191
363-59089
Bolt
2
9201
133-59089
Nut
10
9201A
232-59089
Nut
2
9219
366-,59089
Nut
4
9260
157-84761
. Washer, Plain
4
9260A
424-64238
Washer, Plain
2
92608
187-76815
Washer, Plain
2
9280
139-59089
Lockwasher
10
9280A
140-59089
Lockwasher
2
9311
126-55495
Stud
9
9321
373-59089
Stud
2
9341
188-76815
Stud
2
9341A
189-76815
Stud
2
9419
190-76815
Bolt
2
17
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9191
9191
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Generac EK100 Hino Diesel Engine Parts Phone: 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com
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GENERAC EK100 HINO DIESEL LUBRICATING SYSTEM! ITEM
PART NO.
DESCRIPTION
QTY
15110
158-84761
Pump Assembly, Less Strainer- see page 23
1
15116
417-59089
Screen, Oil Strainer
1
15141
418-59089
Strainer, Oil
1
15418
419-59089
Pipe, Oil Fitter Inlet
1
15431
159-84761
Pipe, Oil Feed
1
15600
421-59089
Filter Assembly, Oil
1
15671
191-76815
Bracket, Oil Fitter
1
15710
161-84761
Cooler Assembly, Oil- see page 22
1
15715
428-59089
Gasket, Oil Cooler Case
1
15800
431-59089
Filter Assembly, Oil- see page 20
1
76581
432-59089
Plate, Caution Complete
2
76581
360-55495
Plate, Caution complete
2
9181
434-59089
Bolt
4
9181A
195-64238
Bolt
2
9191
436-59089
Bolt
14
9191C
437-59089
Bott
2
9401
652-59089
Bolt
1
9401A
442-5908�
Bolt
2
9401B
443-59089
Bolt
2
9411
444-59089
Bolt
3
9411B
192-76815
Bolt
2
9411C
445-59089
Bolt
1
94110
447-59089
Bolt
2
9419
448-59089
Bolt
1
9419A
449-59089
Bolt
2
9644
163-84761
O-ring
9
9644A
164-84761
O-ring
1
'
Generac EK100 Hino Diesel Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 Website: www.Generac-Generator-Engine-Parts.com 19
GENERAC EK100 HINO DIESEL O_IL FILTER ASSEMBLY
20
GENERAC EK100 HINO DIESEL OIL FILTER ASSEMBLY! PART NO.
DESCRIPTION
QTY
421-59089
Filter Assembly, Oil
1
1
379-59089
Cover, Oil Filter Element, Lower
1
2
380-59089
Cover, Oil Filter Element, Lower
1
3
381-59089
Bolt
1
4
382-59089
Bolt
1
5
512-55495
Plug, Oil Filter Drain
2
6
384-59089
O-ring
3
7
385-59089
Spring, Oil Filter Element Support
2
9
386-59089
Seat Sub Assembly, Element Spring
1
ITEM
10
102-59089
Element Set, Oil Filter (Bypass)
1
11
387-59089
O-ring
1
13
388-59089
O-ring
1
14
389-59089
O-ring
1
15
390-59089
O-ring
1
16
101-59089
Element Set, Oil Filter (Primary)
1
17
387-59089
O-ring
1
18
392-59089
Washer
1
20
393-59089
O-ring
1
21
394-59089
Cap Assembly, Oil Filter
1
21.1
395-59089
Cover, Oil Filter Element
1
22
396-59089
Valve, Filter Safety
1
23
397-59089
Valve Sub Assembly, Oil Safety
1
24
193-76815
Spring, Oil Valve
1
25
399-59089
Plug Assembly, Oil
1
25.1
400-59089
O-ring
1
27
401-59089
Plug
1
28
400-59089
O-ring
1
30
403-59089
Cap Assembly, Oil Filter
1
30.1
404-59089
Cover, Oil Filter Element
1
31
405-59089
Valve Sub Assembly, Oil Check
1
35
406-59089
O-ring
1
38
401-59089
Plug
1
39
400-59089
0-ring
1
40
409-59089
Stud
4
41
410-59089
Washer, Plain
4
42
428-59089
Lockwasher
4
43
412,59089
Nut
4
44
413-59089
O-ring
1
45
194-76815
O-ring
2
46
406-59089
O-ring
1
21
, GENERAC EK100 HINO DIESEL OIL COOLER ASSEMBLY
PART NO.
DESCRIPTION
QTY
161-84761
Cooler Assembly, Oil
1
1
426-59089
Element, Oil Cooler
1
2
422-64238
Nut
'
4 4
ITEM
3
424-64238
Washer, Plain
!
4
428-64238
Lockwasher
I
4
5
423-59089
Case Sub Assembly, Oil Cooler
1
5.1
429-59089
Plug, Valve Spring
!
5.2
452-59089
O-ring
6
425-59089
Case, Oil Cooler
I
1
7
453-59089
O-ring
'
1
8
427-59089
Valve, Safety
9
430-59089
Gasket, Oil Cooler Element
11
454-59089
O-ring
2
i
2
i
1 2 2
I
! 22
,
GENERAC EK100 HINO DIESEL.OIL PUMP ASSEMBLY!
0----2· 1
PART NO.
DESCRIPTION
QTY
158-84761
Pump Assembly, Oil Less Strainer
1
1
167-84761
Body Assembly, Oil Pump
1
1.1
168-84761
Collar
2
2
195-76815
Cover Assembly, Oil Pump
1
2.1
170-84761
Pin, Straight
1
3
414-55495
Bolt
3
4
459-59089
Gear Sub Assembly, Oil Pump
1
5
460-59089
Valve Safety
1
6
171-84761
Spring, Oil Pump Relief Valve_
1
9
172-84761
Pin, Straight
2
10
173-84761
Seat, Spring, Oil Pump
1
11
174-84761
Ring, Retainer
1
12
175-84761
Shim T=1.2
2
ITEM
23
GENERAC EK100 HINO DIESEL
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13610 does not include gear See page 14 for gear
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GENERAC EK100 HINO DIESEL FUEL SYSTEM! ITEM 11487 13610 13611 13614 13691 13693 15461 15492 15492A 154928 15492C 15774 22020 22560 23081 23082 23300 23391 23391A 23394 23600 23607 23620 23640 23661 23665 23666 23711 23712 23713 23714 23715 23716 23781 23806 238068 44803 76581 79904 79904A 799048 79904C 900111 900115 900116 900119 900119A 900124 900129
PART NO. 196-76815 197-76815 198-76815 199-76815 200-76815 201-76815 202-76815 203-76815 126-59089 204-76815 205-76815 206-76815 476-59089 211-76815 213-76815 214-76815 215-76815 474-55495 216-76815 217-76815 218-76815 219-76815 220-76815 221-76815 493-59089 222-76815 223-76815 224-76815 225-76815 226-76815 227-76815 500-59089 501-59089
286-64238
228-76815 229-76815 583-59089 616-55495 230-76815 231-76815 491-55495 232-76815 233-76815 234-76815 235-76815 236-76815 237-76815 238-76815 239-76815
DESCRIPTION Pipe, Drain Shaft Assembly, Injection Pump Shaft, Injection Pump Drive (included in 13610) Sleeve (included in 13610) Case, Bearing Holder (included in 13610) Retainer, Bearing (included in 13610) Hose, 011 Holder, Clip Holder, Clip Holder, Clip Holder, Clip Pipe.Oil Pump Assembly, Injection PumpAssembly, Fuel Feed- see page 30 Pipe Sub Assembly, Nozzle Leakage Pipe Sub Assembly, Nozzle Leakage Filter Assembly, Fuel- see page 28 Pipe, Fuel Leakage Pipe, Fuel Leakage Bracket, Fuel Filter Nozzle And Holder Set EK100 EK130 Ring, Sub Assembly. Packing Injector Assembly- see page 29 Hino EK100 Hino EK130 Nozzle Assembly Gasket, Injector Adaptor, Nozzle Holder Gauge, Nozzle Holder Pipe, Injection No. 1 Pipe, Injection No. 2 Pipe, Injection No. 3 Pipe, Injection No. 4 Pipe, Injection No. 5 Pipe, Injection No. 6 Pipe, Fuel Hose Sub Assembly, Fuel Hose Sub Assembly, Fuel Separator Sub Assembly, Water- see page 31 Plate, Caution Complete Clip Sub Assembly Clip Sub Assembly Clip Sub Assembly Clip Sub Assembly Shim T=0.10 (included in 13610) Gasket (included in 13610) Spacer Clip Clip Bolt Collar (included in 13610)
this section continued next poage
Generac EK100 Hino Diesel Engine Parts Phone: 269 673 1638 25 Email: EngineParts@HeavyEquipmentRestorationParts.com
QTY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 6 6 6 6 4 1 1 1
1 1 1 1 2 1 1 1 1 6 10 1
AR 1 3 1 1 1 1
GENERAC EK100 HINO DIESEL
154928
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GENERAC EK100 HINO DIESEL FUEL SYSTEM (continued)! ITEM
PART NO.
DESCRIPTION
QTY
900231
240-76815
Hose, Fuel
1
9011
241-76815
Bolt
1
9019
617-55495
Bolt
1
9019A
300-64238
Bolt
2
90198
493-55495
Bolt
2
9029
618-55495
Bolt
1
9190
242-76815
Bolt (included in 13610)
4
9191
130-59089
Bolt
1
9191A
177-59089
Bolt
2
91918
179-59089
Bolt
11
9201
308-64238
Nut
5
9201A
422-64238
Nut
2
9219
243-76815
Nut (included in 13610)
1
9260
332-55495
Washer, Plain
1
9260A
332-55495A
Washer, Plain
4
92608
424-64238
Washer, Plain
2
9280
260-64238
Lockwasher
5
9280A
428-64238
Lockwasher
2
9401A
186-55495
Bolt
1
9411
539-59089
Bolt
4
9411A
244-76815
Bolt
4
9534
504-55495A
Key, Woodruff (included in 13610)
1
9534A
290-55495
Key, Woodruff (included in 13610)
1
96540
194-59089
Washer, Soft
1
9659
315-64238A
Washer, Soft
2
9659A
315-64238
Washer, Soft
2
96598
317-64238
Washer, Soft
2
9659C
546-59089
Washer, Soft
8
9679
245-76815
Grommet
1
9729
246-76815
Connector
1
9749
247-76815
Tee, 3-Way
1
9762
248-76815
Clip
1
9828
249-76815
Seal, Oil (included in 13610)
1
9851
250-76815
Injector Seal
6
9851A
251â&#x20AC;¢76815
O-ring (included in 13610)
1
98518
555-59089
O-ring
1
9854
319-64238
Clip
2
993
252-76815
Bearing, Tapered Roller (included in 13610)
2
27
GENERAC EK100 HINO DIESEL FUEL FILTER ASSEMBLY
L------4
PART NO.
DESCRIPTION
QTY
215-76815
Filter Assembly, Fuel
1
1
253-76815
Cover Assembly, Fuel Filter
1
2
323-64238
Plug, Air
1
3
535-55495
Gasket, Air Plug
1
4
100-59089
Element Set, Fuel Filter
1
ITEM
.
28
GENERAC EK100 HINO DIESEL INJECTOR
-'
IO
( ·t--NOZZLE AND CJ . HOLDER SET
-:tih �
ITEM
PART NO.
DESCRIPTION
QTY
220-76815
Holder Assembly, Nozzle Injector Assembly Hino EK100 Hino EK130
1
1
255-76815
Nut, Nozzle Holder Cap
1
1.1
256-76815
Connector Sub Assembly, Inlet
1
1.3
257-76815.
Gasket, Inlet Connector
1
4
258-76815
Pin, NOzzle Holder Press
1
5
259-76815
Spring, Nozzle
1
6
260-76815
Screw, Nozzle Holder Adjustment
1
7
261-76815
Nut, Nozzle Holder Cap
1
7.1
262-76815
Gasket, Retaining Nut
1
8
263-76815
Bolt, Joint
1
9
264-76815
Gasket
2
10
265-76815
Nut, Nozzle Retaining
1
10.2
266-76815
Pin, Nozzle Dowel
2
Generac EK100 Hino Diesel Engine Parts Contact email: EngineParts@HeavyEquipmentRestorationParts.com Phone: 269 673 1638 29 Website: www.Generac-Generator-Engine-Parts.com
GENERAC EK100 HINO DIESEL FUEL FEED PUMP
23
./ 11
�"
·�� 22
�· 21
PART NO.
DESCRIPTION
QTY
211-76815
Pump Assembly, Fuel Feed
1
1
267-76815
Housing Assembly, Feed Pump
1
2
268-76815
Piston, Feed Pump
1
6
269-76815
Spring, Feed Pump Piston
1
7
270-76815
Plug, Screw
1
8
271-76815
Gasket
1
10
272-76815
Tappet, Feed Pump
11
273-76815
Tappet, Feed Pump
13
274-76815
Valve, Feed Pump Check
2
14
275-76815
Spring, Feed Pump Check Valve
2
15
276-76815
Plug, Screw
1
16
277-76815
Gasket
1
17
278-76815
O-ring
1
18
279-76815
Pump Sub Assembly, Priming
1
19
280-76815
Bolt, Joint
1
21
281-76815
Bolt, Joint
1
22
546-59089
Washer, Soft
4
23
282-76815
Cover, Priming Pump
1
ITEM
I
I
30
1 1
GENERAC EK100 HINO DIESEL WATER SEPARATOR
SIO----f'lc
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V
I I------©
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8 ��
PART NO.
DESCRIPTION
QTY
583--59089
Separator Sub Assembly, Water
1
1
335-64238
Cover Assembly, Water Separator
1
2
336-64238
Cover, Water Separator
1
3
337-64238
Plug, Air
1
4
338-64238
Gasket, Air Plug
1
5
339-64238
Body Assembly, Water Separator
1
6
340-64238
Body, Water Separator
1
7
341-64238
O-ring
1
8
342-64238
Plug, Drain
1
9
34J..64238
Ring, Retainer
1
10
344-64238
O-ring
1
11
345-64238
Float
1
ITEM
. 31
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GENERAC EK100 HINO DIESEL
2
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920<A
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GENERAC EK100 HINO DIESEL COOLING SYSTEM ITEM
PART NO.
DESCRIPTION
QTY
11471
595-59089
Gasket, Coolant Pump
1
16100
596-59089
Pump Assembly, Coolant- see page 36
1
16117
283-76815
Plate, Coolant Pump
1
16180
598-59089
Cock Assembly, Coolant
16181
599-59089
Valve, Coolant Cock
1
16268
600-59089
Pipe, Coolant Bypass
1
16303
601-59089
Manifold Sub Assembly, Coolant
1
16306
623-55495
Fan Sub Assembly, Cooling
1
16321
603-59089
Case, Thermostat
1
16323
604-59089
·cover, Thermostat Case
1
16325
605-59089
Gasket, Thermostat
1
16333
606-59089
Manifold, Coolant
1
16371
607-59089
Pulley, Fan
1
16372
609-59089
Holder, Fan Drive
1
16372A
608-59089
Holder, Fan Drive
1
16377
610-59089
Spacer, Fan Pulley
1
16377A
611-59089
Spacer, Fan Pulley
1
16380
612-59089
Pulley Assembly, Belt Tension
1
16382
613-59089
Bracket, Tension Pulley
1
16382A
614-59089
Bracket, Tension Pulley
1
16383
615-59089
Shaft, Tension Pulley
1
16384
616-59089
Pulley, Tension
1
16387
617-59089
Cover, Tension Pulley
1
16391
618-59089
Shaft, Fan Drive
1
16900
619-59089
Drive Assembly, Cooling Fan
1
900111
620-59089
Shim T=0._10
AR
900111
621-59089
Shim T=0.30
AR
900116
623-59089
Spacer
1
900146
624-59089
Thermostat
1
900149
625-59089
V-Belt Set
1
900234
626-59089
Hose, Water
1
900234A
627-59089
Hose, Water
2
9002348
628-59089
Hose, Water
1
9181
137-64238
Bolt
3
9191
· 631-59089
Bolt
2
9201
422-64238
Nut
6
9201A
633-59089
Nut
1
9209
634-59089
Nut
1
'
33
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GENERAC EK100 HINO DIESEL
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GENERAC EK100 HINO DIESEL COOLING SYSTEM (continued) ITEM
PART NO.
DESCRIPTION
QTY
9210
635-59089
Nut, Lock
1
9210A
636-59089
Nut, Lock
1
9260
309-64238
Washer, Plain
6
9260A
638-59089
Washer, Plain
1
9262
639-59089
Washer, Plain
1
9262A
640-59089
Washer, Plain
1
9279
641-59089
Washer, Lock
1
9279A
642-59089
Washer, Lock
1
9280
428-64238
Lockwasher
6
9280A
644-59089
Lockwasher
1
92808
645-59089
Lockwasher
1
9339
646-59089
Stud
1
9341
647-59089
Stud
4
9341A
648-59089
Stud
2
9401
649-59089
Bolt
2
9401A
360-64238
Bolt
2
94018
651-59089
Bolt
4
9401C
652-59089
Bolt
4
94010
653-59089
Bolt
1
9411
654-59089
Bolt
2
9411A
655-59089
Bolt
4
94118
656-59089
Bolt
1
9411C
657-59089
Bolt
1
9419
658-59089
Bolt
5
9419A
659-59089
Bolt
1
9534
660-59089
Key, Woodruff
1
9609
661-59089
Plug
1
9609A
120-76815
Plug
1
9626
662-59089
Plug
2
9644 9654
676-55495A
O-ring
1
195-59089
Washer, Soft
1
9669
663-59089
Gasket, Flange
2
9764
390-55495
Clamp
3
9764A
665-59089
Clamp
3
9800
666-59089
Ball, Steel·
1
9802
667-59089
Fitting, Lubrication
1
9802A
180-84761
Fitting, Lubrication
1
9851A
668-59089
O-ring
2
9851C
670-59089
O-ring
1
1
990
671-59089
Bearing, Ball
990A
672-59089
Bearing, Ball
1
990B
673-59089
Bearing, Ball
1
990C
674-59089
Bearing, Ball
1
35
I'
19
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17
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26
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7
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LOWER RADIATOR HOSE
/
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I
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16
HARNESS GRO.
', BAR
.,,,. ✓ /
3" --35
/ /
/ ......,,,..,,,. ,,,
,,, /� 36
UPPER RADIATOR HOSE
18
..... ' ..... .....
) ',,
33
_,,, .,,,.
/ /
FTERCOOLE IPE
/�✓
0;s 6
AFTERCOOLER HOSE 15 CONNECTOR 16
43 16 14
\ AFTERCOOLER HOSE CONNECTOR 16
TO BOSCH
1
16 �URBO HOSE CONNECTOR
GENERAC EK100 HINO DIESEL RADIATOR HOSES, AFTERCOOLER HOSES, PIPES, ITEM 12 13 14 15 16 17 17 17 17 17 17 17 17 18 18 18 18 18 18 18 18
PART NUMBER 78172 78171 82560 80773 57648 0F9231 0A2819 0A8587 0G5276 250-59089 266-59089 250-76815 266-76815 0F9230 0A2813 0A2836 0G3664 256-59089 257-59089 251-76815 267-76815
DESCRIPTION PIPE, AFTERCOOLER TO AIR INTAKE PIPE, CHARGE AIR AFTERCOOLER INLET TUBE HOSE, AFTERCOOLER PIPE HOSE, TURBO TO AFTERCOOLER PIPE CLAMP UPPER RADIATOR HOSE UPPER RADIATOR HOSE UPPER RADIATOR HOSE UPPER RADIATOR HOSE UPPER RADIATOR HOSE UPPER RADIATOR HOSE UPPER RADIATOR HOSE UPPER RADIATOR HOSE LOWER RADIATOR HOSE LOWER RADIATOR HOSE LOWER RADIATOR HOSE LOWER RADIATOR HOSE LOWER RADIATOR HOSE LOWER RADIATOR HOSE LOWER RADIATOR HOSE LOWER RADIATOR HOSE
Generac EK100 Hino Diesel Engine Parts Phone: 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com Website: Generac-Generator-Engine-Parts.com
GENERAC EK100 HINO DIESEL WATER PUMP
ITEM
PART NO.
DESCRIPTION
596-59089
Pump Assembly, Coolant
1
676-59089
Case, Coolant Pump
1
2
677-59089
Shaft Sub Assembly, Coolant Pump
1
3
678-59089
Vane, Coolant Pump
1
4
181-84761
Seal Sub Assembly, Coolant Pump
1
4.1
680-59089
Spacer
1
5
681-59089
Bearing, Ball
1
6
682-59089
Seal, Oil
1
7
182-84761
Retainer, Coolant Pump Bearing
1
8
684-59089
Bolt
4
9
260-64238
Lockwasher
4
10
686-59089
Cover, Coolant Pump
1
11
687-59089
Gasket, Coolant Pump Case
1
12
688-59089
Pin, Straight
2
13
689-59089
Bolt
3
QTY ;
36
1
GENERAC EK100 HINO DIESEL AUXILLARY COVERS!
'""%:
94;?18
900211
<
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ITEM
PART NO.
DESCRIPTION
QTY
11313
284-76815
Gusset, Front End Plate
1
900211
285-76815
Flange
1
9401C
286-76815
Bolt
1
9401D
442-59089
Bolt
1
9411B
654-59089
Bolt
3
9645
287-76815
O-ring
1
9645A
288-76815
O-ring
1
37
GENERAC EK100 HINO DIESEL ELECTRICAL COMPONENTS
.,
0 OI
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GENERAC EK100 HINO DIESEL ELECTRICAL COMPONENTS ITEM
PART NO.
DESCRIPTION
QTY
12511
691-59089
Bracket, Generator
1
12517
692-59089
Bracket, Generator Brace
1
12519
693-59089
Distance Piece, Generator
1
27040
694-59089
Alternator Assembly, With Regulator
1
28100
195-84761
Starter Assembly
1
83420
696-59089
Guage Assembly, Water Temp Sender
1
83430
697-59089
Switch Assembly, Temperature
1
83520
698-59089
Guage Assembly, Oil Pressure Sender
1
83530
289-76815
Switch Assembly, Oil Pressure
1
900116
700-59089
Spacer
1
900145
290-76815
V-Belt
1
900803
362-59089
Strap, Band
1
900803A
703-59089
Strap, Band
1
9019
704-59089
Bolt
1
9031
184-84761
Bolt
1
9191A
706-59089
Bolt
1
9201
422-64238
Nut
2
92608
424-64238
Washer, Plain
2
9262
710-59089
Washer, Plain
2
9262A
711-59089
Washer, Plain
1
92808
428-64238
Lockwasher
2
9401
714-59089
Bolt
1
9401C
957-59089
Bolt
1
94010
442-59089
Bolt
1
9659
435-64238
Washer, Soft
1
9659A
508-55495
Washer, Soft
1
9855
133-84761
Joint, Pipe
1
Generac EK100 Hino Diesel Engine Parts Phone: 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com
39
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GENERAC EK100 HINO DIESEL 8
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GENERAC EK100 HINO DIESEL TURBOCHARGED SD150 - SD200 1989-92) ITEM
2 3
4
5 7 8 9 10 11 12 14
15 16 17 18 19 20 21
22
23 24 25 26 27 28 29 30 32 33 34 35 36 37 36 39 40 -'1 42 -'3 « 45 46 47 48 49 50 51 52 53 St 55 56 57 58 59 61
62
63 64 66
PART NO.
22500-A 49810 22129 57642
64965 64964 59660
64973
64969 64966 39294 57185
64963
61703 79922
45m
61702 61704 59690 57648 61712
80773
64962 64971
59999-B 59654
59683 64970 55934-C 42568 22473 2«94 56739 79921 45773 52242 59995 61701 63511 100-59089 511612 61706 46526 49814 52859 42914 55934-M .57640 52201 39253 64974 52611 57192 43123 BEM5761 64989
66730 51769 52857 22131
QTY
DESCRIPTION
1 3 3 1
Spacer- O.75" Washer, Flat- M8 Washer, Lock• Ma Hex Head Cap Screw- M10 Adaptor, 90" JIC to NPT Line. 0. Turbo 1"'81 Adaptor, Oil Inlet Flange Gasket, Oil Inlet flange Adaptor, Oil 0utlet Flange Turbochaiger Clamp, Hose
2 1
1
1 1
1
Hose, Turbo Air Inlet Boot
Tube, Turbo Air Inlet Elbow, 90" Rubber• S1ud, M10 1.5 High Temp Nut. Hex· M10 1.5 Band, Air Cleaner Mounting Braoat, Air Cleaner Mounting Spacer Clamp, Hose Bracket, Air Cleaner Support Tube, Connector Tube, Turbo Air Oulat Support, Outlet Tube
.
-
Tube, Intake Air
Elbow. Intake AJr Heallar Adaptor Tube, Turbo 011 Drain Clamp Hex Head Capscrew Fla1Wlsher Solenoid, ·Starter (Black) Solenoid. Starter (Silver) Stud, M12-1.75 High Temp Nut, Hex Spacer Flange, Oil Retum Fill&r. Air Cleaner Adaptor, Turtlochaiger to Manifold Gasket, !make Heater Adaptor Clamp.Hose Clamp, HOie washer, Lock HexHeadCapecrew Nut, Hex Lodl Hex Head C8pec:n,w Clamp Fitting (Gyrotok) Socket Head CApscrew Hex Head C8pec:n,w Galket. Oil OUtlet Flange Hex Head capsaew Socket Head Capsaew Washer, Lock Stud Clamp, Manifold Connec:tion, Exhaust Wllaher, Lock Flange Nut .. Washer, Flat
41
6 1 1 1 5 10 2 1 2 3 1 1 1 1 1 1 1 1 1 4 4
1
1 2
4
2 1
'
1 1 1 1 1 8 7 5 2 1 2 2 1
1 2 4 2
2 1 1
2
4 5
GENERAC EK100 HINO DIESEL
'"----
8
61
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1
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51
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Generac EK100 Hino Diesel Engine Parts Phone: 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com
I
56
GENERAC EK100 HINO DIESEL TURBOCHARGED SD150 - SD200 1992 AND UP ITEM 1 2 3
4
5 7 8 9 10 12 14 15 16 17
18
19 20 21 22 23
24 25
26 27
28 29
30 32 33 34 35 37
38
39
40 41
42
43
44
45 46 47
48
49
50 51 53 54 55 56 57 58
59
61 62 63 64 65 66 67
PART NO.
DESCRIPTION
QTY
43107
Hex Head Capscrew Spacer- 0.75" washer,Flat- MS Washer,Lock- MS Hex Head Cap Screw- M10 Adaptor,90 ° JIC to NPT Line,Oil-Turbo Inlet Adaptor,Oil Inlet Flange Gasket, 011 Inlet Flange
1 1 3 3 1 2 1 1 1 1 5 1 1 1 5 10 2 1 2 3
22500-A
49810 22129 57642 · 64965 ·
64964 59660 64973 64966
86133-F 57185
64963
61703 79922
88510
61702 61704
59690 57648
61712 80773-A
64962
64971
59999-B 59654
62303
85368
55934-C 42568 22473 56739
82982
79921 51548 52242 59995 61701 63511 100-59089 58612 61706 46526 49814 52859 42914 55934-M ·52201 39253 64974 52611 57192 43123 BB-45761 64989 66730 .51769 52857 59967 22131 57822
Turbocharger
Clamp Hose, Turbo Air Inlet Boot Tube, Turbo Air Inlet Elbow,90° Rubber- from Air Filter Stud,M10 1.5 HighTemp Nut, Hex- M10 1.5 Band,Air Cleaner Mounting Bracet, Air Cleaner Mounting Spacer
Clamp, Hose Bracket,Air Cleaner Support
Hose Turbo Outlet Charge Air
Tube,Turbo AirOutlet Support,OutletTube Tube, Tube Intake Air Elbow, Intake Air Heater Adaptor Tube,Turbo Oil Drain Clamp Hex Head Capscrew Flat Washer Solenoid, Starter (Silver)- 12V Solenoid, Starter (Silver)- 24V Stud, M12- 1.75 HighTemp Nut, Hex Spacer Flange, 011 Return Filter, Air Cleaner Adaptor,Turbocharger to Manifold Gasket, Intake Heater �apter Clamp, Hose Clamp, Hose Washer, Lock Hex Head Capscrew Nut, Hex Lock Hex Head Capscrew Clamp Socket Head Capscrew Hex Head Capscrew Gasket, Oil Outlet Flange Hex Head Capscrew Socket Head Capscrew Washer, Lock Stud Clamp, Manifol� Connection, Exhaust Pipe Washer, Lock Flange Nut Barbed Straight, NPT Washer, Flat Clamp, Hose
43
1
1 1 1 1 1 1 1 1 4 4 2 2 2
4
1 1 1
1 1 1 1 8 7 5 2 1 2 1 1 2 4 2 2 1
1 2 4 1 5 ' 1
GENERAC EK100 HINO DIESEL TURBOCHARGED AFTERCOOLED
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GENERAC EK100 HINO DIESEL TURBOCHARGED AFTERCOOLED GT SERIES AND SOUND ATTENUATED! ITEM
2 3 4 5 7 8 9 10 12 14 15 16 17 18 19 20 21 22 23
24
25 26 27 28 29 30 32 33
34
35 37
38
39
40 41
42
43
44
45 46 47
48
49
50
51 53 54 55 56 57 58 59 61 62 63 64
65 66
67 68 69 70
PART NO.
22500-A 49810 22129 57642 64965 64964 59660 64973
64966
86133-F 57185 64963 61703 79922 88510 61702 61704 59690 57648 61712 80n3-A
64962
54971
59999-8
59654 62303 85368 55934-C 42568 22473 82982 79921 51548 52242 59995 61701 63511 100-59089 58612 61706 46526 49814 52859 42914 55934-M 52201 39253 64974 52611 57192 43123 88-45761 64989 86295A 51769 52857 59967 22131 57822 83468 87080 82361
DESCRIPTION
Spacer- 0. 75" Washer, Flat- MS Washer, Lock- MS Hex Head Cap Saew- M10 Adaptor, 90• JIC to NPT Line, Oil- Turbo Inlet Adaptor, Oil Inlet Flange Gasket, Oil Inlet Flange Turbocharger Clamp Hose, Turbo Air Inlet Boot Tube, Turbo Air Inlet Elbow, 90• Rubber- from Air Filter Stud, M10 1.5 High Temp Nut, Hex- M10 1.5 Band, Air Cleaner Mounting Bracket, Air Cleaner Mounting Spacer Clamp, Hose Bracket, Air Cleaner Support Hose Turbo Charge Air Outlet Tube, Turbo Air Outlet to Intake Support, Outlet Tube Tube Intake Air Elbow, Intake Air Heater Adaptor Tube, Turbo Oil Drain Clamp Hex Head Capscrew Flat Washer Solenoid, Starter (Silver)- 24V Stud, M12� 1.75 High Temp Nut, Hex Spacer Flange, Oil Return Filter, Air Cleaner Adaptor, Turbocharger to Manifold Gasket, Intake Heater Adaptor Clamp, Hose Clamp, Hose Washer, Lock Hex Head Capscrew Nut, Hex Lock Hex Head Capscrew Clamp Socket Head CApsaew Hex Head Capscrew Gasket, Oil Outlet Flange Hex Head Capscrew Socket Head Capsaew Washer, Lock Stud Clamp, Manifold Flex Exhaust Pipe Washer, Lock Flange Nut Barbed Straight, NPT Washer, Flat . Clamp, Hose U-Bolt & Saddle Pipe- so• Exhaust Insulation- Pipe Wrap
45
QTY 1
3 3 1 2 1 1 1 1 5 1 1 1 5 10 2 1 2 3 1 1 1 1 1 1 1 1 1 4 4 2 2 4 2 1 1 1 1 1 1 8 7 5
2 1 2 1 1 2 4 2 2 1 1 2 4 1 5 1 1 1 25ft
GENERAC EK100 HINO DIESEL TURBOCHARGED AFTERCOOLED
61 /"') ,/
}2 ',,s1,_'-\,,/]•32 \ ,/,/
I
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- et-....�� �i
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66 .
67
46
\ \--17
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GENERAC EK100 HINO DIESEL TURBOCHARGED AFTERCOOLED SD230 - SD275 1990-1992 ITEM
PART NO.
DESCRIPTION
QTY
3 4 5 7 8 9 10 11 12 14 15 16 17
49810 22129 57642
Washer, Flat- MB Washer, Lock- MB Hex Head Cap Saew- M10 Adaptor, 90 ° JIC to NPT Line, 011- Turbo Inlet Adaptor, 011 Inlet Flange Gasket, Oil Inlet Flange Adaptor, Oil Outlet Flange Turbocharger Clamp, Hose Hose Turbo Air Inlet Tube, Turbo Air Inlet Elbow, 90° Rubber from Air Filter Stud, M10 1.5 High Temp Nut, Hex- M10 1.5 Band, Air Cleaner Mounting Bracet, Air Cleaner Mounting Spacer Clamp, Hose Bracket, Air Cleaner Support Tube, Connector Support, Outlet Tube Clamp, Hose Tube, LAC Outlet Adaptor Tube, Turbo 011 Drain Clamp Flat Washer Hex Head Capscrew Solenoid, Starter (Silver) Stud, M12-1.75 High Temp Nut, Hex Spacer Flange, Oil Return Filter, Air Cleaner Adaptor, Turbocharger to Manifold Gasket, Intake Heater Adaptor Clamp, Hose Clamp, Hose Washer, Lock Hex Head Capscrew Nut, Hex Lock Hex Head Capscrew Clamp Fitting (Gyrolok) Tube Aftercooler Charge Air Inlet Hex Head Capscrew Gasket, Oil Outlet Flange Hex Head Capscrew Socket Head Capscrew Washer, Lock Hose, Aftercooler to Air Intake Hose, Connector Air Intake from Aftercooler Clamp, Manifold Connection, Exhaust Washer, Lock Hex Head Capscrew Flange Nut Stud Socket Head Capscrew
3 3 1 2 1 1 1 1 1 3 1 1 1 5 10 2 1 2 2 1 1 1 11 1 1 1 1 4
18 19
20 21 22 23 24 25 27
28
29 30 32 33 34 35 37 38
39 40 41
42
43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
64965 64964
59660 64973.
64969
81245 66212 57185
64963
61703 79922 45TT2 61702 61704
59690
78190 61712 80TT3 64971 57648 78172 62303 64970 559� 22473
42568
56739 79921 45TT3 52242
59995
61701 63511 100-59089 58612 61706
46526
49814 52859 42914 55934-M 57640 78171 39253 64974 52611 57192 43123 82560 59999-F
64989
66730 51769 51756 52857 8845761 52201
47
4
1 2
4
2 1 1 1 1 1 1 8 7 5 2 1 2 1 1 1 2
4
2 2 1 1 1 2 2 4 2 2
GENERAC EK100 HINO DIESEL TURBOCHARGED AFTERCOOLED SD230 - SD275 1992 AND UP
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Generac EK100 Hino Diesel Engine Parts Phone: 269 673 1638 Email: EngineParts@HeavyEquipmentRestorationParts.com
GENERAC EK100 HINO DIESEL TURBOCHARGED AFTERCOOLED SD230 - SD275 1992 AND UP ITEM 2 3 4 5 7 8 9 10 12 14 15 16 17 18 19 20 21 22 23 24 25 27 28 29 30 31 32 33 34 35 37 38 39 40 41 42 43 45 46 47 48 49 50 51 52 53 54
55 56 57 58 59 60 61 62 63 64
65 66 67 68 69 70 71
PART NO. 22500-A 49810 22129 57642 64965 64964 59660 64973 81245 86133-F 57185 64963 61703 79922 88510 61702 61704 59690 86133-H 61712 80TT3-A 64971 86133-G 78172 62303 85964 85368 55934-C 42568 52857 56739 82982 79921 51548 52242 59995 61701 63511 58612 61706 46526 49814 52859 42914 55934-M A5263-B 78171 39253 64974 52611 57192 43123 82560-B 59999-F 64989 66730 51769 51756 22473 59967 57822 100-59089 52201 �5761 78190
DESCRIPTION
QTY
Spacer Washer, Flat- MS Washer, Lock- MS Hex Head Cap Screw- M10 Adaptor, 90° JIC to NPT Line, Oil- Turbo Inlet Adaptor, Oil Inlet Flange Gasket, Oil Inlet Flange Turbocharger Clamp, High Torque Hose Turbo Air Inlet Tube, Turbo Air Inlet Elbow, 90" Rubber from Air Filter Stu�.M10 1.5 High Temp Nut, Hex- M10 1.5 Band, Air Cleaner Mounting Bracet, Air Cleaner Mounting Spacer Clamp, High Torque Bracket, Air Cleaner Support Hose Turbocharger to Aftercooler Support, Outlet Tube Clamp, High Torque Tube, Aftercooler Outlet to Intake Adaptor Hose Tube, Turbo Oil Drain Clamp Hex Head Capscrew Flange Nut Solenoid, Starter (Silver)- 12V Solenoid. Starter (Silver)- 24V Stud, M12- 1.75 High Temp Nut, Hex Spacer Flange, Oil Return Filter, Air Cleaner Adaptor, Turbocharger to Manifold Clamp, Hose Clamp, Hose Washer, Lock Hex Head Capscrew Nut, Hex Lock Hex Head Capscrew Clamp Hose Aftercooler to Air Intake Tube Aftercooler Charge AirInlet Hex Head Capscrew Gasket, Oil Outlet Flange Hex Head Capscrew Socket Head Capscrew Washer, Lock Hose to Aftercooler Hose Connector Air Intake from Aftercooler Clamp, Manifold Connection, Exhaust Pipe Washer, Lock Hex Head Capscrew Flange Washer Barb Straight, NPT Clamp, Hose Gasket, Intake Heater Adaptor Socket Head Capscrew Stud Clamp, Hose
1 2 2 1 2 1 1 1 1 2 1 1 1 5 10 2 1 2 1 1 1 1 6 1 1 1 1 1
49
4
4 2 2 2 4 2 1 1 1 1 1 8 7 5 2 1 1 1 1 1 2 4 2 1 1 1 1 3 2 4 1 1 1 2 2 2
.
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GENERAC EK100 HINO DIESEL NATURALLY ASPIRATED �
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GENERAC EK100 HINO DIESEL ENGINE PARTS- INJECTOR SIDE (NATURALLY ASPIRATED)! ITEM
2 3 4 5 6 7 8 9 10 11 12
14
15 16 17 18 19 20 21 22 23 25 26
28
29 30 31 32 33 35 36 37 38 40 41 42 43 44 45 46
47
48
49 50 51 52 53 54 55 56 57 59 60 62
PART NO. 58612 61701 61702 61706 61707 59665
59463-A
51145 52232
49954
57182 102-59089 101-59089
53666
42574 52201
46526 59664
103-59089 55934-D 100-59089 66139 59690 61704 66142 52611 43123 51755 42911 52859 61712 39253 22129 49814 42907 55934-F 35471 35472 55934-C 47783 22473 27529 22097 36409 47411 52857 42568 43107 59694 87718 82130-D 60137 56739 35430
QTY
DESCRIPTION
3 1 2 1 1 1 1 1 1 1 1 1 1 1 1
Clamp, Hose Cleaner, Air Air Filter Band, Air Cleaner Mounting Clamp, Hose Elbow, 90 ° Rubber Air Intake Elbow, 90° Rubber Air Intake Tube, Air Cleaner Intake End, Ball Joint Rod Stud Joint, Ball Bracket Filter, Oil Filter, Oil Sender, Oil Pressure Adaptor Socket Head Capscrew Washer, Lock Adaptor, Air Intake Gasket, Intake Heater Clamp, Hose Filter, Fuel Bracket, Solenoid Mounting
4
4 1 1 3 1 1 2 1 1 2 2 2 4 5 1 3 5 1 2 2 2
Spacer
Bracket, Air Cleaner Mounting
Solenoid, 24 voe Hex Head Capscrew Washer, Lock Hex Head Capscrew Hex Head Capscrew Lock Nut, Flanged Support, Air Cleaner Bracket Hex Head Capscrew Washer, Lock Hex Head Capscrew Hex Head Capscrew Clamp Hose Clamp, Hose Clamp Hex Head Cap Washer, Flat Nut, Hex Washer, Lock Nut, Hex Hex Head Capscrerw Nut, Hex Lock Hex Head Capscrew Hex Head Capscrew Hex Head Capscrew Bracket, RPM Sensor Mounting Sensor Assy, RPM Switch, Oil Pressure Solenoid, Starter (Silver)- 12V Tee
4
.
51
1 1 2 1 4 5 4 8 4 1 1 1 1 1 2 1
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GENERAC EK100 HINO DIESEL ENGINE PARTS SD150 - SD250
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GENERAC EK100 HINO DIESEL ENGINE PARTS- INJECTOR SIDE SD150 - SD250 ITEM
PART NO.
DESCRIPTION
QTY
9
51145
End, Ball Joint Rod
1
10
52232
Stud
1
11
49954
Joint, Ball
1
12
57182
Bracket
1
14
102-59089
Filter, Oil
1
15
101-59089
Filter, Oil
1
16
53666
Sender, Oil Pressure
1
17
42574
Adaptor
1
19
46526
Washer, Lock
2
21
103-59089
Gasket, Intake Heater Adaptor
1
22
55934-D
Clamp, Hose
3
23
100-59089
Filter, Fuel
1
25
66139
Bracket, Solenoid Mounting
1
29
66142
Solenoid, 24
32
51755
Hex Head Capscrew
2
37
39253
Hex Head Capscrew
4
38
22129
Washer, Lock
6
41
42907
Hex Head Capscrew
2
42
55934-F
Clamp
2
43
47290
Hose
2
44
35472
Clamp, Hose
4
45
55934-C
Clamp
1
46
47783
Hex Head Capscrew
1
47
22473
Washer, Flat
2
48
27529
Nut, Hex Lock
1
49
22097
Washer, Lock
5
50
36409
Nut, Hex
5
51
47411
Hex Head Capscrew
4
52
52857
Nut, Hex Lock
4
54
43107
Hex Head Capscrew
1
55
59694
Hex Head Capscrew
1
56
87718
Bracket, RPM·Sensor Mounting
1
57
82130-D
Sensor Assy, RPM
1
59
60108
Switch, Oil Pressure
1
62
35430
Tee
1
voe Fuel Shutoff Solenoid
53
1
GENERAC EK100 HINO DIESEL GT190 - GT225
17�
32 >-
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ENGINE MOUNTING BASE SUPPORT
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GENERAC EK100 HINO DIESEL ENGINE PARTS- INJECTOR SIDE GT190 - GT225 ITEM
PART NO.
DESCRIPTION
QTY
9
51145
End, Ball Joint Rod
1
10
52232
Stud
1
11
49954
Joint, Ball
1
12
57182
Bracket
1
14
102-59089
Filter, Oil
1
15
101-59089
Filter, Oil
1
16
53666
Sender, Oil Pressure
1
17
42574
Adaptor
1-
19
46526
washer, Lock
2
23
100-59089
Filter, Fuel
1
25
66139
Bracket, Solenoid Mounting
1
29
66142
Solenoid, 24 voe Fuel Shutoff Solenoid
1
32
51755
Hex Head Capscrew
2
37
39253
Hex Head Capscrew
4
38
22129
Washer, Lock
6
42
55934-F
Clamp
2
43
35471
Hose
2
44
35472
Clamp, Hose
4
46
47783
Hex Head Capscrew
1
47
22473
Washer, Flat
2
48
27529
Nut, Hex Lock
1
49
22097
Washer, Lock
5
50
36409
Nut, Hex
5
51
47411
Hex Head Capscrew
4
52
52857
Nut, Hex Lock
4
59
·60108
Switch, Oil Pressuw
1
62
35430
Tee
1
63
35471
Hose
1
64
22238
Hex Head Capscrew
1
65
· 22131
Flat Washer
1
66
22237
Lock Washer
1
67
22241
Hex Nut
1
68
22261
Lock Washer, Shakeproof
1
55
GENERAC EK100 HINO DIESEL ENGINE PARTS SD275 CONTROL BOX 25
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GENERAC EK100 HINO DIESEL ENGINE PARTS- INJECTOR SIDE SD275 ITEM
PART NO.
DESCRIPTION
QTY
1
79944
Actuator, Linear
1
2
78583
Support, Governor
1
3
80534
Clevis
1
4
43463
Rod, Thread
1
5
79945
Throttle, Arm
1
6
79946
Rod, End Bearing
2
7
22158
Nut, Jam
5
8
22859
Round Head Machine Screw
2
9
22152
Washer, Lock
2
10
42568
Hex Head Capscrew
4
22097
Washer, Lock
4
12
49813
Nut, Hex
4
13
46526
Washer, Lock
3
14
22131
Washer, Flat
3
15
45772
Nut, Hex
1
16
49541
Hex Head Capscrew
2
17
45757
Hex Head Capscrew
1
18
102-59089
Filter, Oil
1
19
101-59089
Filter, Oil
1
20
42907
Hex Head Capscrew
1
21
82130-0
Sensor Assy, RPM
1
. 23
87718
Bracket, RPM Sensor Mounting
1
24
59694
Hex Head Capscrew
1
25
22129
Washer, Lock
4
26
35472
Clamp, Hose
4
27
47290
Hose
2
28
100-59089
Filter, Fuel
1
29
103-59089
Gasket, Intake Air Adaptor
1
30
55934-F
Clamp
2
31
39253
Hex Head Capscrew
3
32
42574
Adaptor
1
33
35430
Tee, Adaptor
1
34
53666
Sender, Oil Pressure
1
35
60108
Switch, Oil Pressure
1
40
75477
Saew, Phillips
4
41
49226
Washer, Lock
4
23897
Washer, Flat
43
51716
Nut, Hex
4
11
42
4
57
GENERAC EK100 HINO DIESEL ENGINE PARTS SD130 - SD275
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GENERAC EK100 HINO DIESEL ENGINE PARTS STARTER SIDE SIDE SD130 - SD275 ITEM
PART NO.
DESCRIPTION
QTY
1
76815
Engine, 13.3 Diesel
1
4
58917
Gasket, Exhaust
1
5
79921
Stud, High Temp
3
5A
52645
SocketHeadCapscrew
3
7
51548
Nut, Hex
6
7A
51769
Washer, Lock
3
8
59975
Adaptor, Water Temp. Sender
1
9
53667
Sender, Water Temperature
1
11
46526
Washer, Lock
1
12
55934-D
Clamp, Hose
1
13
57823
Clamp,Hose
4
14
59967
Fitting, Barbed
3
15
59963
Adaptor, Coolant Return
1
0-ring
1
16
°
2
18
26307
Elbow, 90
19
265n
Bushing, Reducer
2
21
59687
Heater, Engine Coolant
1
22
61569
Bracket, EngineCoolantHeater
1
23
86743
Relay, 15A 24VDC
1
60169
Relay, 15A 12VDC
1
24
45757
HexHeadCapscrew
4
25
22097
Washer, Lock
3
26
43146
HexHeadCapscrew
4 1 1
27
59962
Fitting, EngineCoolant Supply
28
53966
Box, TrickleCharger
29
42568
HexHeadCapscrew
2
30
52857
Nut, Flanged Lock
4
31
53965
Cover, TrickleCharger·
1
32
42909
HexHeadCapscrew
2
33
22129
Washer, Lock
4
34
59057
Hose
1
35
59057
Hose
1
36
'65807
Exhaust, Flex
1
38
81098
Spacer
2
39
59921
Hex Head Capscrew
1
40
47527
Fitting, Barbed
1
41
57642
Hex HeadCap�
1
42
36918
PhillipsHead M'achine Screw
2
43
38150
Flat Washer
2
44
22264
Lock Washer
2
45
22471
Hex Nut
2
46
49813
Hex Nut
1
47
57522
Water Level Sensor
1
59
GENERAC EK100 HINO DIESEL ENGINE PARTS- STARTER SIDE SIDE GT190 - GT225)
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....
THERMOSTAT HOUSING ��,�-
1
ITEM
PART NO.
DESCRIPTION
QTY
1
76815
Engine, 13.3 Liter Diesel
1
2
59975
Adaptor, Water Temperature Sender
1
3
53667
Sender, Water Temperature
4
87859
Switch, High Coolant Temperature
1
5
88189
Nut, Hex
1
1
I
Generac EK100 Hino Diesel Engine Parts Phone: 269 673 1638 ' Email: EngineParts@HeavyEquipmentRestorationParts.com : '
60
.
