Generac Generator Hino 6.4L service and parts manual

Page 1


GENERAC DIESEL GENERATOR

HINO 6.4L ENGINE SPECIFICATIONS AND PARTS

ENGINE SPECIFICATIONS AND PARTS | 6.4 LITER DIESEL ENGINE

Generac Engine Specifications ....... Page 1 - 2

Repair Specifications ...... Page 3 - 6

Tightening Torques ...... Page 7

Repair Parts ...... starts at Page 8

GENERALSPECIFICATIONS

ENGINE SPECIFICATIONS

MARGsceed card dE eE EREDERSoR wn dies dS ewanenaraneweese eens GENER Modeliveccccccccccccccccccccscccccccsvececescscecececseveess 64DN, 64DT

ReLSS PSoseee ee ee ee ee ee ee ee eeee ooeee 6 In-Line

Displacement......eeeeeee (eee ee 390 cubic inches (6.4 liters)

BGTGcceascces CeRASEEE ERT KER RN a 4.33 inch (110mm)

DUPOMGsoypa6 68KOKRESTRETA A ee ee 4.45 inch (113mm)

Compression Ratio. cassceassnesanucs TTTTTTITITIrrrrrioreeeer ee!

Intake Air System

Model G4DNspsccise sieve gcist st esuvaessueeooeeeeee Naturally Aspirated

Model G4DT.awwwccanaceecnaveeeeenneesnseseneersneawene -- Turbocharged

Number Of Main BearingS......cccccsscccccccceces incon ee coeesecccene F

Connecting Rod PtePi oe bokhebbweSSETE6OTS&EewR OE 6ee Carbon Steel

Rated Engine Speed

60 Hertz Generators without Gearbox........2ceeeeee oeeeeee 1800 rpm

50 Hertz Generators without Gearbox......2.ccccecee oeeeees 1500 rpm

60 Hertz Generators with Gearbox... ..crecescvcescces coeeee 2909 pm

50 hertz Generators with Gearbox... .ccecccnvccccenvcveceese 2129 rpm

Cylinder Head... .cccesccccccccccsveseee Cast Iron with Overhead Valves

Piston Material. ...ccccccccsvessvveeeeeee Heat Resistant Aluminum Alloy

Brake Mean Effective Pressure (BMEP)

Mode] G4DNessc cas eke EERE --- 108

Model 64DT without Gearbox.......-.. mae ecm cana ewe we stamens Lee

Model 64DT with 16a POG inc sk ao ES CEES SERRE RE ERR eae 177

Crankshaft Material........... Case Hardened, Die Forged, Carbon Steel

VALVE TRAIN

Lifter TyP@..eeee @eeeeee#e#?s8@#eeees8&e?*#eeoeoees3«se#e#see#e#ee##e?ees¢e#e¢@# @Hollow Carbon Steel

Intake Valve Material.......cccecccveses - Special Heat Resistant Steel

Exhaust Valve Material........ceeeeeeee5e- Special Heat Resistant Steel

LUBRICATION SYSTEM

Crankease Oil Capacity......seeseveeeseee 367 U.S. Gallons (14 liters)

Recommended Oils......---.e Use oils classified "For Service CC or CD"

Above 90 degrees F. (32 degrees C.)........eceseee Use SAE 40 Oi1 90-32 degrees F. (32-0 degrees C.)...eeeeeeeeeeeeeee Use SAE 30 Oil 32 to -12 degrees F. (0-12 degrees C.)...........-.. Use SAE 20 Oil Automatic Low Oil Pressure Shutdown.......ccccceveccecccceeee standard

COOLING SYSTEM

Type Of System. ..ccccccasscesvecceceeecee Pressurized, Closed Recover

Coolant Flow per Minute

60 Hertz Generators without Gearbox................ 106 U.S. quarts

50 Hertz Generators without Gearbox.........eeeee--- 88 U.S. quarts

60 Hertz Generators with Gearbox......-seseeeeeeeee 126 U.S. quarts

50 Hertz Generators with Gearbox......-.seeeeeeeee- L105 U.S. quarts

Heat Rejection to Coolant

SD60

SD80

SD100

Generator Type SD-060.......cccceceeecceeeee 187,000 Btu's per Hour

Generator Type SD-O080... ccc ccc reece eeeeeeee 250,000 Btu's per Hour

Generator Type SD-100..........- cece cceeeeee 321,000 Btu's per Hour

Generac Diesel Generator Hino Engine Parts www.Generac-Generator-Engine-Parts.com

Contact email: EngineParts@HeavyEquipmentRestorationParts.com

Alternate email: engineparts2@gmail.com

Text: 269 760 8652

Phone: 269 673 1638

Whatsapp: 269 760 8652

Generac Diesel Generator Hino Engine

Engine cooling fan

Automatic High Coolant Temperature Shutdown.......eeceeecceee Standard Automatic Low Coolant Level Shutdown........eeeee. oocceeeees. Standard Cooling Fan..nacsanccneseranneenes asst rest desetes cece eee Pusher oes Cooling Fan Diameter.........0.- cece eee oee seeeeeeee¢ 23 inches (600mm)

TYPG@ascaceasesaws @@ee#eee¢8¢@oe7#eoeee##?28 8 eeseee#e#seorTereeet#e7ereree#ee#»#ee+#eetke8#ee#8f @@#ee ee Diesel er of 40 and conforming to ASTM specifications

Fuel Injection Pump.............+.+++--- BOSCH Barrel and Plunger Type Fuel Injectors........

FUEL CONSUMPTION(IN GALLONSPERHOUR)

Generac SD60

Generac SD50

Generac SD80

Generac SD65

Generac SD100

Generac SD92

Contact for engine parts

Email: EngineParts@HeavyEquipmentRestorationParts.com alternate email: engineparts2@gmail.com Text: 269 760 8652 Phone: 269 673 1638

Whatsapp: 269 760 8652 www.HeavyEquipmentRestorationParts.com related website: www.Generac-Generator-Engine-Parts.com

Generac Generator Hino 6.4L Engine Parts quick reference

11 Upper radiator hose 57962

10 Lower radiator hose connector 57094

26 Lower radiator hose 58067

11213 Valve cover gasket 111-55495

9828 Rear crankshaft seal 204-55495

9828A Front crankshaft seal 229-55495

15710 Oil cooler assembly 349-55495

15712 Element for oil cooler 352-55495

15711A Cover for oil cooler 351-55495

11253 Gasket, oil cooler cover to block 342-55495

23710 Nozzle and holder > Injector assembly 475-55495

900146 Thermostat 406-55495

16323 Thermostat cover 402-55495

16321 Lower thermostat case 401-55495

900234 Hose, thermostat to water pump, 407-55495

16306 Fan, engine cooling fan 400-55495

16100 Water Pump 396-55496

Generac Diesel Generator Hino Engine Parts

www.Generac-Generator-Engine-Parts.com www.HeavyEquipmentRestorationParts.com

Contact email: EngineParts@HeavyEquipmentRestorationParts.com

Alternate email: engineparts2@gmail.com

Text: 269 760 8652

Phone: 269 673 1638

Whatsapp: 269 760 8652

--

Generac Generator Hino Engine

Correct

Grind to undersizeor

Replace bearing t 0.15 Replacecamshaft (-0.0059)

valve

Compression270310r.9.m. 29 35kg/cm'® 25kg/cm?

pressure(Ib/sq.in} (Turnwith starter) (413 497 Ib/sq.in.) (356tb/sq/in

TIGHTENING TORQUE

0 = 190 ee

ea

5500 760

7500 3000 ee

Fiywhee! housing bolt

7097 00 0 25

|etemeweomem 10260 0260 0 260 sso a soo 2.

Oil cooler bolt

Alternator mounting bolt

REPAIR PARTS

Exploded Exploded Exploded Exploded Exploded Exp loded Exploded Exploded Exploded Exploded Exploded Exploded Exploded Exploded Exploded Exploded Exploded Exploded Exploded Exp loded Exploded Exploded Exploded Exploded Exploded Exploded View View View View View View View View View View View View View View View View View View View View View View View View View View of Battery Heater of Radiator Shroud of Muffler of Cylinder Head of Cylinder Block of Timing Gear Cover & Flywheel Housing of Main Moving Parts of Camshaft and Idler Gear of Valve System of Air Intake and Exhaust System of Lubricating System of Fuel System of Cooling System of Electrical Parts of Tachometer Drive System of Engine Parts Set of Oil Filter of Oil Pump of Fuel Filter of Nozzle Holder of Coolant Pump of D-C Generator of Starting Motor of Engine Block Heater of Turbocharger System of Gearbox Assembly Engine Wiring Diagram View Engine Parts

EXPLODED VIEW OF BATTERY HEATER 72° (Drawing No. $7453) Yasued - 3/5/81 Pile @ 10-82.11

EXPLODED VIEW OF CYLINDER HEAD

DRAWING NO. 60151

EXPLODED VIEW OF CYLINDER HEAD - 6.4 Liter Engine (Drawing No. 60151 & 60151A ) Original Issue - 3/9/82 REFERENCE NUMBER PART NUMBER QTY DESCRIPTION 11110 356-55495 1 HEADASSY, Cylinder 11115 1011-55495 l GASKET, CYL HEAD 11122 102-55495 12 BUSHING, VALVE GUIDE INTAKE, REPAIR STD 11131 1003-55495 6 SEAT, VALVE INTAKE 11135 104-55495 6 SEAT, VALVE EXH 11144 105~55495 12 PIPE, PUSHRODGUIDE© 11176 106-55495 6 SEAT, INJ NOZZLE 11185 A 107-55495 6 BOLT, CYL HEAD 11185 B 108-55495 20 BOLT, CYL HEAD 11185 C 109-55495 6 BOLT, CYL HEAD 11211 110-55495 1 COVER, CYL HEAD 11213 111-55495 1 GASKET,CYL HEADCOVER 12181 1112-55495 1 CAP, OIL FILLER 12201 A 113-55495 l PIPE SUB ASSY, VENT 12201 B 114-55495 1 PIPE SUB ASSY, VENT 12210 115-55495 1 VENTILATOR ASSY 12238 116-55495 1 PLATE, VENT BAFFLE 12281 117-55495 1 HANGER, ENG 76579 118-55495 l PLATE, CAUTION ENG 900115 119-55495 6 GASKET 900236 120-55495 1 HOSE, VENT 9029 121-55495 1 BOLT 9181 B 123-55495 2 BOLT 9191 124-55495 14 BOLT 9280 125-55495 1 LOCKWASHER

A 126-55495 li stTUD 9311 B 127-55495 1 STUD 9349 128-55495 12 STUD

A 129-55495 2 BOLT 9604 130-55495 1 PLUG | 9639 A 131-55495 6 PLUG, EXPANSION 9639 B 132-55495 8 PLUG, EXPANSION 9639 C 133-55495 11 PLUG, EXPANSION 9639 D 134-55495 11 PLUG, EXPANSION 9639 E 135-55495 2 PLUG, EXPANSION 9654 136-55495 1 WASHER, SOFT 9766 137-55495 2 CLAMP 9800 138-55495 1 BALL, STEEL 9851 139-55495 1 O-RING

EXPLODED VIEW OF

Original Issue - 3/9/82

Part Number Qty Description

140-55495

141-55495

1142-55495

143-55495 144-55495

145-55495

146=-55495

147-55495

148-55495

149-55495

150-55495

151-55495

1592-55495

153-55495

154-55495

1555-55495

156-55495

157-55495

158-55495

159-55495

160-55495

161-55495

162=-55495

163-55495

164-55495

165-55495

166-55495

167-55495

168-55495

169-55495

1700-55495

171-55495

172-55495

173-55495

174-55495 1175-55495 1176-55495 177-55495 178-55495

179-55495

180-55495

181-55495 182-55495

183~-55495 1184-55495 1185-55495

186-55495 187-55495

188-55495

189-55495

60152A)

Cover Sub-Assembly, Water Gallery

Cover, Valve Push Rod

Gasket, Valve Push Rod Cover

Gasket, Water Gallery Cover

Gasket, Water Gallery Cover

Cover Sub-Assembly, F/E Dust

Retainer Assembly, Oil Seal

Gasket, Oil Seal Retainer

Bracket Sub-Assembly, Injection Pump > Block Assembly, Cylinder

Plate, Seal

Liner Assembly, Cylinder (optional)

Liner Assembly, Cylinder (optional)

Liner Asasembly, Cylinder (optional)

Liner Assembly, Cylinder

Bolt, Bearing Cap Bearing, Camshaft, No. Bearing, Camshaft, No. Bearing, Camshaft, No. Bearing, Camshaft, No. Bearing, C.mshaft, No. Bearing, Camshaft, No. Bearing, Camshaft, No. Bearing, Drive Shaft

Pan, Oil

Guide, Oil Dipstick

Gasket, Oil Pan

Bracket, Return Pipe

Dipstick

Cock, Coolant Drain

Gasket

Flange Flange

Hose, Water

Bolt

Nut

Washer, Flat

Washer, Lock Stud

Bolt

Bolt

Pin, Straight Pin, Straight

Reference Part Number Qty Description

Number

9509 1190-55495

9509A 1191-55495

9609 192-55495

9622 1193-55495

9626 1194-55495

9639 1195-55495

9639A 1196-55495

9639B 1197-55495

9639C 1198-55495

9639D 1199-55495

9639E 200-55495

9659 2011-55495

9669 202-55495

9669A 203-55495

9828 204-55495

9851 205-55495

9851B 206-55495

9851¢C 207-55495

File #10-82.1

Pin

Pin Plug Plug Plug ; Plug, Expansion Plug, Expansion Plug, Expansion Plug, Expansion Plug, Expansion Plug, E~pansion washer, Soft Gasket, Flange Gasket, Flange Seal, Oil O-Ring O-Ring O-Ring

EXPLODEDVIEWOFTIMINGGEARCOVER&FLYWHEELHOUSING .

ExplodedViewof TimingGearCoverandFlywheelHousing (DrawingNo. Original Issue- 3/9/82

230-55495 File #10-82.1 60153-A)

100-66199

209-55495

210-55495 101-66199

212-55495

213-55495

214-55495

215-55495

216-55495

217-55495

218-55495

2119-55495

2220-55495

221-55495

222-55495

223-55495

224-55495

225-55495

226-55495

227-55495

228-55495

229-55495

13260-{13272——)

Exploded view of Main Moving Parts (Drawing No. 60154-A)

Original Issue - 3/9/82

Reference Rumber Part Number Qty Description 11011 231-55495 1 Washer set, Crankshaft thrust, std 11012 232-55495 1 Washer set, Crankshaft thrust, (0.25 oversized) 11701 2233-55495 1 Bearing set, Crankshaft 11703 234-§5495 1 Bearing set, Crankshaft (0.25 undersized) 11704 235-55495 1 Bearing set, Crankshaft {0.50 undersized) 11705 236-55495 1 Bearing set, Crankshaft (0.75 undersized) 11706 237-55495 1 Bearing set, Crankshaft ~ (1.00 undersized) 13011 238-55495 1 Ring set, Piston, Std 13011 239-55495 1 Ring set, Piston, Std (optional) 13201 2240-55495 1 Bearing set, Conrod, Std 13203 2441-55495 1 Bearing set, Conrod, (0.25 undersized) 13204 2242-55495 1 Bearing set, Conrod, (0.50 undersized) 13205 243-55495 1 Bearing set, Conrod, (0.75 undersized) 13206 2244-55495 1 Bearing set, Conrod, (1.00 undersized)

13216 2455-55495 6 Piston, 8/8 13251 246-55495 6 Rod Pin, Piston, Std 13260 2247-55495 6 Rod Assy, Connecting 13265 2248-55495 12 Bolt, Conrod 13266 2449-55495 12 Nut, Conrod

13272 250-55495 6 Bushing, Conrod, Repair 8td 3411 2251-55495 1 Crankshaft 3435 252~55495 1 Slinger, Crankshaft o11

A 13451

*'253-55495 2554-55495 102-66199 103-66199 257-55495 258-55495 259-55495 260-55495 2611-55495 262-55495 263-55495 264-55495 265-55495 266-55495 267-55495 268-55495 269-55495 270-55495 271-55495 272-55495 273-55495

Sleeve Sleeve Flywheel Geac, Flywheel Ring Bolt, Plywheel Pulley Assy, Crankshaft Center, Crankshaft Pulley Slinger, Crank Pulley’ Gear, Crankshaft

Spacer

Collar

Bolt

Bolt Nut

Washer, plain Lockwasher Pin

Key “Ring, Retainer O-Ring O-Ring O-Ring

Part60155)Number

10 Description

Gear Sub Assy, Idle Camshaft

Gear, Camshaft Plate, Camshaft Thrust Plate, Idle Gear Thrust Plate, Idle Gear Thrust

Shaft Assy, Idle Gear

Bolt Bolt Bolt Nut Lockwasher Pin, Straight Pin

Key, Woodruff | Bushing| -O

3127-55495 Pile @ 10-82.2

ng ~ -we Description Valve, Intake, Valve, Exh, Std Beal, Valve Stem oft Spring, Valve, Outer Seat, Valve Spg, Lwr Seat, Valve 8&pg. Upr Cap, Valve Stern Litter, Valve Rod, Valve Push Screw, Valve Adj Arega Assy, Valve Rocker Bushing, Rocker Arr Arm Assy, Valve Rocker Exh Shaft Bub Assy, Valve Rocker Support, Valwe Rocker Support, Valve Rocker Bupport, Valwe Rocker Spacer Bolt Lock, Valwe Spg Retainer Bolt Nut Washer, Plain Washer, Plain Plug, Expaneéeion Spring, Compression

(Drawing No. 60157)

EXPLODEDVIEWOF LUBRICATINGSYSTEM- 6.4 Liter Engine |

(Drawing No. 60158) Original Issue - 3/9/82

Eploded View of Lubricating System

(Drawing No. 60158)

Reference Number Part Number Q

11253 342-55495

15048 343-55495

15104 344-55495

15110 345-55495

15411 346-55495

15600 347-55495

15691 348-55495

15710 349-55495

15711 350-55495

1S71l1 A 351-55495

15712 352-55495

15717 353-55495

15726 354-55495

15771 355-55495

16134 357-55495

17157 358-55495

765861 359-55495

76581 360-55495

900234 361-55495

9011 362-55495

9011 A 363-55495

9059 364-55495

9059 A 365-55495

9181 366-55495

9181A 367-55495

9191 368-55495

9191 A 369-55495

9191 B 370-55495

9191 C 371-55495

9191 D 372-55495

9191 E 373-55495

9191 F 374-55495

9191 G 375-55495

9200 376-55495

9209 377-55495

9260 378-55495

9260 A 379-55495

9269 380-55495

9280 381-55495

9280 A 382-55495

9280 B 3883-55495 9411 384-55495

9411 A 385-55495

9411 B 386-55495

9609 387-55495

9654 388-55495

9669 389-55495

9764 390-55495

9851 3911-55495

9851 A 392-55495

9851 B 393-55495

9851 C 394-55495

9851 D 395~55495

File # 10-82.2

K Description | Gasket, Bracket Sub Assy, Oil Pipe Strainer Sub Assy, Oil Pump Assy, Oil L/Stnr Pipe, Oil Pump, Inlet Filter Assy, Oil Gasket, Oil Filter Cooler Assy, Oil Case, Oil Cooler Case, Oil Cooler Element, Oil Cooler Gasket, Oil Cooler Element Plug, Blind Pipe, Oil | Pipe, Coolant Oil Cooler

Insulator, Exh Mfld Heat Plate, Caution Plate, Caution Hose, Water

Washer, Plain

Washer, Plain Washer, Plain

Lockwasher

Lockwasher

Lockwasher

Plug

Washer, Soft Gasket, Flange Clamp

O-Ring O-Ring O-Ring

Part

45856-55495 457-554395 4588-55495 459-55495 4600-55495 4461-55495 4462-55495 463-$5495 4464-55496 465-55495 4466-55496

467-55495 468-55496 469-55495 470-55495 471-55495 4472-55495 473-55495 474-55495 4755-55495 476-55495 477-55495 4789-55495 479-55495 480-55495 481-55495 482-55495 483-55495 4846-55495 485-55495 486-55495 4887-55495 488-55495 489-55495 4490-55495 491-55495 492-55495 493-55495 494-S5495 495-55495 496-55495 4497-55495 498-55495 499-55495 $00-55495 501-55495 $02-55495 5303-55495 5304-55495 5305-55495 506-S$5495 507-S5495 5308-55495 509-S5495 File @ 10-82.2

~ Descr Plate Shaft

iption « Inj Pump Gear Thrust

Gear, Pipe, Pipe, Pipe, Joint

+ Inj Pump Drive Inj Pump Drive oil oil

oil

Sub Assy, 3 Way Pump Assy, Injection Body Assy, Fuel

rpp) Pump Body Assy, Fuel rpa) (1800 cpm) (2550 rpm) f Injection (1800

Injection (2550 t Governor Assy, Mechanical (1800 rp)

Governor Mechanical (2550 rpm)

Timer Assy, Auto Pump Assy, Fuel Feed Coupling Assy Sub Assy, Nozzle Leakage

Pilte c Assy, Fuel Pipe Fuel Leakage Nozzl Holde Nozzl

e and Holder Set

cr Assy, Nozzle

Ring, Pipe, Pipe, Pipe, Pipe, Pipe, Pipe, Pipe, Brack Hose Hose Clip Clip Clip

e Assy Packing

Inj, No.l

Inj, No.2

Inj, No.3

Inj, No.4

Inj, No.5

Inj, No.6 Through Peed et, Fuel Pipe

Sub Assy, Fuel

Sub Assy, Fuel

Sub Assy

Bub Assy

Sub Assy

Washe

gf, LockwasherLock

Bolt Key, Woodruff

Key

Washer, Soft

Washer, Soft Washer, Soft Seal, Oil

(Drawing No. 60160) Orlginal Issue -. 3/9/82

Exploded View of Cooling System {Drawing No. 60160)

Reference

Coolant

Cooling

EXPLODED VIEW OF ELECTRICAL PARTS - 6.4 Liter Engine (Drawing No. 60161) Original Issue - 3/9/82Exploded1900803View of Electrical Parts (Drawing No.

Reference.

60161)

Part Number

421-55495

422-55495

423-55495

442-55495

424-55495

425-55495

426-55495

427-55495

428-55495

429-55495

430-55495

431-55495

432-55495

433-55495

434-55495

4355-55495

436-55495

437-55495

4438-55495

4439-55495

440-55495

441-55495 ¢ 10-82.2

© he Description

Bracket, Gen Brace, Gen Alternator Assy

Starter Assy

Switch Assy, Oil Press

Switch Assy, Temp | {

V-Belt Set

Strap, Band

Bolt

Bolt

Nut

Nut

Washer, Washer, Plain

Washer, Plain

Lockwasher

Lockwasher

Bolt

Bolt

Bolt

Washer, Washer, Plain Soft Soft

EXPLODED VIEW OF TACHOMETER DRIVE SYSTEM

(Drawing No. 60162)

Original Issue - 3/9/82

Reference Number Part Number Qty Description 13619 4443-55495 1 Shaft, Tach Drive 13640 4444-55495 1 Drive Assy, Tach 13640 445-55495 1 Drive Assy, Tach| 13645 4446-55495 1 Plate, Set 900115 447~+55495 1 Gasket 9181 4448-55495 3 Bolt 9828 449-55495 1 Seal, Oil

Pile @ 10-82.2

ENGINE PARTS SET

{Drawing No. 60163)

Original Issue - 3/9/82

Reference Number Part Number Qty Description27700 4580-55495 1 Regulator Assy, Gen 28410 4511-55495 1 Relay Assy, Start Block 28420 452-55495 1 Relay Assy, Emergency Stop 28550 453-55495 1 Controller Assy, Glow Plug 28620 454-55495 1 Relay Assy, Intake Air Heater 84510 4455-55495 L Switch Assy, Start

Pile # 10-82.2

27700
28350

Item 10

Part Number

347-5495

5110-55495

5111-55495

512-55495

5113-55495

514-55495

100~-55495

516-55495

517-55495

518-55495

519-55495

520-55495

521-55495

522-55495

523-55495

524-55495

525-55495

526-55495 File # 10-82.5

ASSEMBLY, Oil Filter

Cover, Oil Filter |Element, Lwr

Bolt

Plug, Oil Filter Drain O-Ring

Spring, Oil Filter Ellement Supt. Element Set O-Ring | Washer O-Ring

Cap Assy, Oil Filter

Cover, Oil Filter Element

Valve, Filter

Spring, Oil Valve

Plug, Oil Valve

Gasket, Oil Plug

Valve Sub Assy, Oil Check O-Ring

473-55495

532-55495

533-55495

534-55495

535-55495

536-55495

537-55495

538-55495

539-55495

540-55495

5411-55495

542-55495

543-55495

544-55495

Qty. Description

5545-55495 File # 10-82.5 +

ASSEMBLY,Fuel[Filter

Cover Assy, Fuel Filter

Cover, Fuel Filter

Plug, Air

Gasket, Air Plug

Cover, Fuel Filter, Lwr

Element Set, Fuel Filter

Gasket, Filter Bowl

Gasket, Element O-Ring

Bolt, Center

Plug, Drain

Spring, Filter Element Set O-Ring

Plate, Spg.

476~-55495

546-55495

547-55495

548-55495

549-55495

550-55495

551-55495

552-55495

553-55495

554-55495

555-55495 10-82.5556-55495

Qty. Description

Holder Assembly, Nozzle

Body Sub Assy, Nozzle Holder

Inlet Connector Gasket

Pin, Nozzle Holder Press

Spring, Nozzle

Screw, Nozzle Holder Adj. Nut, Nozzle Retaining Gasket, Retaining nut Bolt, Joint Gasket

Nut, Nozzle Holder Cap

ExplodedView of PumpCoolant (DrawingNo. 60465) Issued

S14 3-25-82 Part Number

Item Number

File #10-82.5

573-55495

396-55495

5357-55495

558-55495

559-55495

5600-55495

5611-55495

562-55495

563-55495

5564-55495

565-55495

566-55495

567-55495

5568-55495

569-55495

570-55495

571-55495

5572-55495

Oty. Description Pump Assembly, Coolant Case, Coolant Pump Shaft, Coolant Pump Vane, Coolant Pump Seal Sub Assy, Coolant Pump Bearing, Ball |. Bearing, Ball ' Collar Ring, Retainer Washer, Plain ; Key Washer, Plain Lockwasher Nut Cover, Coolant Pump Gasket, Coolant ‘Pump Cover Bolt Fitting, Lubrication

Exploded View of Generator (Drawing No. 60466)

Issued 3-25-82

Item Numberc Part Number Qt

oor 423-55495

1 574-55495

2 §75-55495

3 §76-55495

4 §77-55495

5 §78-55495

6 5§79-55495

7 5800-55495

8 §81-S5495

$8.1 $82-55495

s9 §83-S5495

S9.l1 584~-55495

$10 §85-55495

S1l 586-55495

$12.1 §$87-55495

13 5588-55495

$14 §89-55495

16 590-55495

17 591-55495

18 §92-55495

$19 §93-55495

$20 594-55495

22 §95-55495

23 §96-S55495

24 597-55495

$25 598~-55495

27 599-55495

28 600-55495

28.1 6011-55495

28 .3 602-55495

29 603-~-55495

30 604-55495

31 605-55495

32 606-55495

33 607-55495

34 608-S55495

35 609-55495

36 610-55495

37 6111-55495

38 612-55495

39 613-55495

40 6114-55495

$42 615-55495

$43 616-55495

S44 617-55495

45 ; 618-55495

46 6119-55495

47 620-55495

48 621-55495

49 622-55495

§1 623-55495

52 624-55495

$53 625-55495

$54 626-55495

S55 627-55495

$9 628-55495

60 629-55495

61 6300-55495

$62 631-55495

$63 632-55495

$64 633-55495

$65 634-55495

66 635-55495

367 636-55495

69 637-55495

70 638~-55495

S71 639~55495

File #10-82.5

Alternator Assembly

Statoc Assembly

Plate, Commutatorc Holder Assembly, Brush Brush, Alternator, A Spring, Brush Plate, Insulation Insultoc Terminal

Bolt

Bolt

Lockwasher

Washer, Plain

Nut

Bolt

Washer, Plain Holder Assembly,iGen Brush

Bolt

Holder, w/Rectifier

Holder Insulator, Holder Brush

Bolt

Washer, Plain Insulator, Terminal Condenser, Alternator Condenser, Alternator

Bolt

Bolt

Insulatoc, Terminal

Bolt

Insulator, Holder Brush Insulator, Holder Brush Insulator, Holder Brush Nut, Lock Washer, Plain Lockwashecr

Insulatoc, Holder Brush Insulator, Holder Brush Insulator, Holder Brush

Nut

Washer, Plain

Lockwasher

Bolt, Terminal (F,N)

Bolt

Lockwasher

Washer, Plain ‘Rotor Assembly, Alternator Frame Assembly, Gen Drive End

Plate, Retainer O-Ring

Bearing, Ball Stator Assembly

Seal, Oil

Bolt

Lockwasher Pulley AssemblyAlternator w/Fan

Packing, Retainer Plate

Bearing, Ball : Bolt

Lockwasher

Key, Woodruff

Lockwasher

Cover

Bolt

Cap, Battery Cable Terminal

Clamp | Bolt , (

Item Number 3-25-82 Part Number

442-55495

640-55495

641-55495

6422-55495

643-55495

644-55495

645-55495

646-55495

647-55495

648-S55495

649-55495

650-55495

6351-55495

6552-55495

6353-55495

654-55495

655-55495

656-55495

657~-55495

658-55495

659~-55495

660-55495

661-55495

662-55495

663-55495

664-55495

665-55495

666-55495

667-55495

668-55495

669-55495

670-55495 File #10-82.5

Starter Assembly Coil, Start Field Frame Assembly, Start Commutator End

Holder Assembly, Start Brush Spring, Start Brush Brush, Start Armature Assembly, Start Bearing, Ball Bearing, Ball Housing, Gear Bolt, Housing Set Shaft, Drive Bearing, Center Bush, Center Bearing O-Ring Lever, Pinion Drive Clutch Sub Assembly, Start Stopper, Pinion Set Housing, Start Drive Bush, Drive Housing Bolt, Housing Set Bolt, Housing Set

Switch Assembly, Start Magnet Bolt, Housing Set Plate

Point Assembly, Contactor Core Assembly, Contactor Cover Assembly, Contactor w/Terminal

Terminal Assembly, w/Nut Band Assembly, Start Lead, Switch Connection Leadwire

REQ’D DESCRIPTION

CLAMP ,Hose

1/2 (SENFLEX) - 4" Long hpt x 5/8 hose

x 5/8 hose

SUPPORTASSEMBLY:
OIL FILTER

ADAPTER- 37 degree Flare . NUT, Hex- M8

CAPSCREW, Hex Head- M8-1l.

SPACER |

GASKET, Exhaust Flange _ WASHER, Soft

ADAPTER, Oil Pressure |

NIPPLE, Close- 1/8" NPT ' TEE, Pipe- 1/8" NPT | SWITCH, Oil Pressure

SENDER, Oil Pressure | NIPPLE-2-1/2"NPTx 3" Long

ELEMENT, Air Cleaner RING, Turbo Seal ELBOW-4" NPT (Supplied with Muffler Kit)

CLAMP, Hose-~- 3-1/4" Maximum ELBOW-1/4"NPT x 9/1638 Flare

SPACER

BRACKET, Throttle Adjust NUT, Lock-~ M8-1.25 WASHER, Lock- 1/4" (M6)

CAPSCREW, Hex Head- M6-1.00 x 90mm

CAPSCREW, Hex Head- M8-1.25 x 95mm

TUBING- 2" ID x 3-1/2" Long

CONNECTOR, Lower Hose

CLAMP, Hose

CLAMP, Hose

HOSE- 3/8" ID x 18" Long

HOSE~- 5/8" ID x 16" Long

CLAMP, Hose

FITTING, Barbed 90 Degree- 1/2" x 5/8"

FITTING, Barbed Straight- 1/4" x 3/8"

FITTING (Banjo)- 14mm

CAPSCREW, Hex Head- 1/4"-20 x 3/4"

NUT, Hex Lock- 1/4"-20

END, Ball Joint Rod

NUT, Hex- 1/4"-28

STUD- 1/4"-28 x 7" Long

CAPSCREW, Hex Head- M6-1.00 x 20mm

FITTING, Barbed 60 Degree- 3/8" x 5/8"

TUBING- 5/8" ID x 12" Long

ADAPTER, Oil Drain

SOLENOID- 12 Volts d-c

BRACKET, Solenoid

NUT, Hex- M6-1.00

HOSE- 5/8" ID x 15" Long

HOSE- 3/8" ID x 28" Long

CAPSCREW, Hex Head- M8-1.25 x 60mm

ADAPTER, Water Outlet

SWITCH ASSEMBLY, Temperature

SENDER, Water Temperature

ADAPTER, Water Temperature Sender

JOINT, Ball

BRACKET

NAMEPLATE

GASKET, Water Outlet

O-RING

COCK, Coolant Drain

WASHER, Lock—- M8

HARNESS, Engine Wiring

CABLE ASSEMBLY, RPM Sensor * Part of the Engine

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