Volvo VED7A Bolt Tightening Torque Values Main Bearing Bolts 110 Ft Lbs Connecting Rod Bolts 140 Ft Lbs Camshaft Thrust Flange Bolts 40 Ft Lbs Timing Gear Case Bolts 24 Ft Lbs Camshaft to Camshaft Gear Bolts 44 Ft Lbs Injection Pump Drive Gear Bolts 24 Ft Lbs Idler Gear Shaft Bolts 66 Ft Lbs Rocker Shaft Stand Bolts 37 Ft Lbs Oil Pan Bolts 18 Ft Lbs Oil Pan Drain Plug 60 Ft lbs Flywheel Bolts 140 Ft Lbs Flywheel Housing Bolts 103 Ft Lbs Front Crankshaft Bolt 192 Ft Lbs Piston Cooling Nozzle Nut 24 Ft Lbs Engine Oil Pump Bracket Bolt 48 Ft Lbs Engine Oil Pump Idler Gear Bolt 24 Ft Lbs Oil Feed Pipe with New Ferrule 180 degrees Injection Pump Mounting Bracket to Injection Pump Bolt 24 Ft Lbs Injection Pump Mounting Bracket to Engine Block 18 Ft Lbs Injector Retainer Stud Nut 37 Ft Lbs Clamping Bolt for Injection Pump Drive Coupling 84 Ft lbs Exhaust Manifold Nuts 35 Ft Lbs Intake Manifold Bolts 28 Ft Lbs Turbocharger Mounting Studs Nuts 57 Ft Lbs Turbocharger Oil Line Bolts 28 Ft Lbs Thermostat Housing Bolts 28 Ft Lbs Water Pump Mounting Bolts 57 Ft Lbs Head Bolt Torque Value – 4 tightening stages 1st tightening 22 Ft Lbs 2nd tightening 66 Ft Lbs 3rd tightening 66 Ft Lbs 4th tightening 60 degrees Head Bolt Tightening Sequence 5 7
1 3
9 11
13
16
18
19
15
14
20
17
8 6
4 2
12 10
www.Volvo-VED7-Parts.com
.
Volvo VED7A Parts Quick Reference 477807 Head Bolt Set 477804 Soft Plug Set Cylinder Head 477805 Soft Plug Set Block, Crankcase 8149188 Thermostat Kit, with installation seals/gaskets. 20575655 Water Pump Kit, with installation seals/gaskets. 478093 Upper Engine Gasket and Seal Set 478099 Lower Engine Gasket and Seal Set 478016 Front Crankshaft Seal 478024 Rear Crankshaft Seal 478125 Engine Oil Pump 478127 Oil Line, Injection Pump to Crankcase, Block 478129 Oil Filter Set 478130 Oil Cooler Kit, with installation seals/gaskets 478260 Fuel Leak-off Line Set, injector return line set with seals and hollow bolts 478267 Injector, confirm with engine numbers or VIN 478268 Injector, confirm with engine numbers or VIN 478231 Injector, confirm with engine numbers or VIN 478251 Injector Line #1 478252 Injector Line #2 478253 Injector Line #3 478254 Injector Line #4 478255 Injector Line #5 478256 Injector Line #6 977300 Turbocharger Fastener Set, turbocharger to exhaust manifold, – studs, nuts, bolts, spacers, washers, 977293 Exhaust Manifold Fastener Set, exhaust manifold to cylinder heads, – studs, nuts, bolts, spacers, washers, 1545108 Exhaust Sealing Ring, between exhaust manifold sections 421543 Retainer, exhaust sealing ring retainer 477410 Intake Manifold Fastener Set, intake manifold to cylinder heads, – studs, nuts, bolts, spacers, washers, 9959556 Cable Harness, intake heater 9959554 Relay, intake heater 9959553 Element, intake heater coil 3944119 Coolant Temperature Sensor 1077572 Engine Oil Pressure Sensor 3944119 Engine Speed Sensor, RPM Sensor 1594224 Charge Boost Pressure Sensor 1696760 Engine Stop Motor 1607438 Cable Harness, Engine Stop Wire Harness 479770 Fuel Overflow Valve 471597 Fuel Return Line, injector return line to fuel pump housing
1699649 Hand Primer Pump, fuel, 1699651 Fuel Feed Pump with Hand Primer Pump 479770 Overflow valve, Fuel Relief Valve, 240665 Screw, fuel bleeder screw with gasket, filter housing 240671 Screw, fuel bleeder screw, pump 8490338 Separator , Fuel Water Separator Assembly 477677 Fuel Line, feed to injection pump 8490780 Fuel Line, feed to injection pump 477759 Pipe, fuel 477760 Pipe, fuel 945460 Hose, fuel overflow 471485 Pipe, fuel, Injection Pump 471484 Pipe, fuel, Injection Pump 477786 Pipe, fuel, Injection Pump 477675 Oil Line, Return, Injection Pump 477258 Oil Line, Return, Injection Pump 471609 Oil Line, Return, Injection Pump 1666837 Oil Line, Injection Pump 1666838 Oil Line, Injection Pump 1666839 Oil Line, Injection Pump 25169 Hollow Screw, Banjo Bolt 25171 Hollow Screw, Banjo Bolt 1675359 Coolant Hose, Upper Radiator Hose 1675361 Coolant Hose, Upper Radiator Hose 1675358 Coolant Hose, Lower Radiator Hose 1675356 Coolant Hose, Lower Radiator Hose 1660268 Coolant Hose 1660267 Coolant Hose 944386 Coolant Hose 944387 Coolant Hose 1676217 Hose, Charge Air Cooler Pipe, upper 1675096 Hose, Charge Air Cooler Pipe, lower 1661600 Connector, Charge Air Cooler Pipe to Turbo 1675787 Fan Hub Drive Support and Shaft Bearing Assembly 1675865 Pulley, Fan Drive 1675868 Pulley, Fan Drive 967297 Fan Belt 967299 Fan Belt 3183641 Belt Tensioner 1607468 Cushion, Engine Mount 1613624 Cushion, Engine Mount 1591598 Cushion, Engine Mount 6772254 Cushion, Engine Mount
6792086 Cushion, Engine Mount 70301773 Cushion, Engine Mount 20399981 Cushion, Engine Mount Website: www.Volvo-VED7-Parts.com Volvo VED7A Engine Parts Contact:
Heavy Equipment Restoration Parts LLC 4730 118th Ave Fennville Michigan 49408 USA Phone: 269 673 1638 Fax: 269 673 7226 email: EngineParts@HeavyEquipmentRestorationParts.com alternate email: EngineParts2@gmail.com
Related website: www.HeavyEquipmentRestorationParts.com ___________________________________________________