Chiron 18 Series Vertical Single & Dual spindle cnc milling

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Seconds ahead

Powerful, single and twin-spindle machining centers for high-speed machining and heavy cutting

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CHIRON 18 Series High-performance milling centers – compact, strong and precise

The CHIRON 18 series machining centers are among the best machine tools of their class worldwide in terms of cutting capacity, unparalleled high working speed, precision and reliability. They have enormous power reserves for heavy milling. A variety of configurations and equipment options provide the ideal solution for any job. 18 series machine models are available with one or two spindles with either the lightning-fast basket tool changer, or with a pick-up tool magazine. With chip-to-chip times from 1.9 s, rapid feed rates of up to 60 m / min and axis acceleration of up to 10 m / s², the 18 series performs at the top of its class with regard to productivity. Based on its modular construction, every basic 18 machine can be combined to make a perfect individual solution. How you benefit with the 18 series: High precision, cutting capacity and availability with the lowest cost per part.

DZ 18 W MAGNUM high speed (figure) twin-spindle machining center with basket tool changer (2 x 12 tool places) and workpiece changing device for loading and unloading during machining

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CHIRON 18 Series


Application ranges

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Machine design

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Models

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Extension options

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Services

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High performance for reliable manufacturing Vertical milling at high technical level

Automotive industry: Individual solutions for highly productive wheel machining on the front and back sides, e.g. aluminium wheel (24´´, Ø 550 x 270 mm)

For many years, CHIRON, with its 18 series machine and production concepts, has been a reliable worldwide partner for: I I I I

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CHIRON 18 Series

Automobile industry and supplier companies Mechanical engineering Aerospace Manufacturers of: - tools - hydraulic and pneumatic parts - fittings - electrical and electronic components - and much more.


Application ranges

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Machine design

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Models

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Services

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1 Automotive industry: Twin-spindle 5-axis complete machining of chassis components (set of right and left parts), e.g. steering knuckles (L x W x H - 355 x 270 x 180 mm) 2 Mechanical engineering: Machining of long profile components, e.g. cutter bar for a cutting machine (L x W x H - 475 x 50 x 27 mm)

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3 Mechanical engineering: 5-axis simultaneous machining of workpieces made of high-strength steels with high precision and surface quality, e.g. turbine blades (L x W x H: 200 x 65 x 30 mm) 4 Automotive industry: Piece cost-effective twin-spindle-machining of caliper units (L x W x H: 300 x 170 x 90 mm) 5 Automotive: All types of housing machining, e.g. turbo housing for combustion motors (L x W x H - 250 x 220 x 140 mm, weight: 12 kg)

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The principle – vertical, powerful, robust for first-class process results and uncompromised machining quality

Design related advantages: I Vertical moving column principle I Extremely stable, robust machine bed made of mineral casting I Compact design for high productivity per unit area I High thermal stability I Digital direct drives and guides outside the work area I High running, positioning and long-term precision I High cutting capacity and precision I High torque and spindle performance I Large travels for a wide variety of workpieces I Longbed version with up to 6 000 mm of travel on the X axis I Fully enclosed work area I Protective covering in the work area made of stainless steel I Easily viewable and accessible work area I Smooth, steeply sloping walls for optimum chip flow straight into the chip conveyor (central chip discharge) I Flexible machine set-up thanks to chip disposal, either with discharge laterally or toward the rear I Low-maintenance and durable I Service friendly access to all auxiliary units

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3 Cover concept: Fully enclosed work area with protective covering made of stainless steel slats.

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CHIRON 18 Series

4 Workpiece changing devices for loading and unloading during machining with integrated NC tilt rotary tables, counter bearings and energy supply passages.

Central chip fall: Chips and coolant are directly transported to the large, central disposal chute.


Application ranges

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Machine design

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Models

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Extension options

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Services

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DZ 18.2K W MAGNUM High productive twin-spindle machining center with chain tool changer and integrated work piece changing device 0째 / 180째 for loading and unloading during machining.

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1 All CHIRON machining centers are based on the vertical travelling column principle with 3 axes in the tool. As a result, the accuracy of the machine is independent of the workpiece weight, ensuring that the highest possible accuracy is always achieved.

5 Good view into and access to the work area.

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Modules for any application Unique versatility for maximum flexibility

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FZ 18 S high speed with basket tool changer, rigid table and large work area for universal use.

Process advantages: I Spindle speeds up to 20 000 rpm I Tool change time as fast as 0.9 s I Chip-to-chip time as fast as 1.9 s I Axis acceleration (X-Y-Z) up to 5 - 7 - 10 m / s² I Rapid feed rates up to 60 m / min I Up to 195 tool places I ISO/CAT 40 / HSK-A 63 tool interface I Tool diameter up to 180 mm I Tool length starting up to 300 mm I Tool weight up to 10 kg I Automatic workpiece exchange 3.5 s I High productivity within a compact space

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CHIRON 18 Series


Application ranges

The machining centers of the 18 series have a modular design and allow ideal adaptation to various tasks with their time-tested components.

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Machine design

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Models

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Extension options

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Services

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1 CNC controls, can be supplied by either Siemens or Fanuc. 2 CHIRON basket tool changer with 20 places (ISO/CAT 40 / HSK-A 63): - High productivity thanks to minimal tool change times starting from 0.9 s and chip-to-chip times starting from 1.9 s - Large tool diameters and tool lengths - Use of special tools, workpiece grippers and angle heads 3 Automatic tool change with the pick-up procedure in as fast as 1.0 s (56 tool places HSK-A 63). Highly productive twin-spindle machining centers also belong to the 18 series model range (2 x 30 tool places, HSK-A 63). 4 Background magazines of 195 or 2 x 83 tool places for simultaneous loading and unloading of tools during machining.

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5 Integrated 0째 / 180째 workpiece changing unit for loading and unloading during machining with 4th NC axis on both sides and counter-bearing for clamping bridge for multiple setups.

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7 2-axis NC tilt rotary table with one or two adapter face plates. The adapter face plate provides the option of hydraulic or pneumatic workpiece clamping.

Individual solutions for highly productive wheel machining.

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The appropriate machine for each part 18 Series - Models

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CHIRON 18 Series


Application ranges

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Machine design

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Models

[ 10 - 11 ]

Extension options

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Services

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DZ 18.2K W MAGNUM high speed Twin-spindle machining center with pick-up chain magazine (2 x 30 tool places), workpiece changing device 0째 / 180째 for easy loading and unloading during machining and NC tilt rotary tables (4th axis)

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FZ 18 S high speed with basket tool changer and rigid table. Sufficient space for clamping devices and NC rotary axes for multi-sided machining in one set-up.

3 FZ18 S five-axis high-speed with basket tool changer and fully integrated 2-axis tilt rotary table for 5-axis machining, e.g. highly productive wheel machining.

4 FZ 18 L high-speed with basket tool changer for powerful and fast longbed production in pendulum mode or multiple set-ups up to 8,000 mm.

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Precision and dynamics at the highest level 5-axis simultaneous and complete machining

FZ 18 S five axis Your advantages: I Highest precision in positioning and simultaneous operation I Excellent surface quality I Integrated 2-axis tilt rotary table with direct measuring systems I Integrated energy supply for clamping device on the adapter face plate I 4th axis with swivel range of + / - 110째 I 5th axis, with TORQUE drive up to 100 rpm I Prepared for automation with workpiece holder pallets and zero point clamping systems 3 Integrated 2-axis NC tilt rotary table with 2 adapter face plates.

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CHIRON 18 Series


Application ranges

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Machine design

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Models

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Extension options

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Services

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DZ 18 W

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1 2-axis NC tilt rotary table with additional clamping surfaces to the right and left of the adapter face plate: - Swivel range + / - 110° - Adapter face plate up to Ø 450 mm or square 450 x 450 mm - Indexing speed of 5th axis up to 100 rpm - Direct path measuring systems - Mounting hole pattern M 16 x Ø 15H7 x 50 mm - Load capacity 320 kg.

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5 2-axis NC tilt rotary table with square adapter face plate (450 x 450 mm).

Machine models of the 18 series are suitable both for volume metal cutting at up to 500 cm³ / min as well as for ultrafine machining with shiny surfaces.

2 Twin-spindle machining center DZ 18 W with basket tool changer, 0° / 180° workpiece changing device and integrated 2-axis NC tilt rotary table for 5-axis complete machining in one set-up.

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Lowest cost per part thanks to multi-spindle machining and automatic workpiece exchange

DZ 18.2K W MAGNUM The combination of 2 spindles and a 4-fold clamping device results in a cost saving of up to 40 % by doubled productivity

Your advantages: I Twin spindles – double productivity I Two spindles + four clamping nests = only one tool change for four parts = reduced idle time I Super-fast basket tool changer or proven automatic tool change with the pick-up method I Chip-to-chip time as fast as 1.9 s I Workpiece changing device with center divider and easy access for safe loading and unloading while machining is being performed on the other table side I Set-up with 2-axis NC tilt rotary table or NC rotary table with basic device for profitable multi-sided machining in one setup I More work area for larger workpieces or multiple setups

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CHIRON 18 Series

1 Workpiece changing device for loading and unloading during machining with high table loading capacity and large clamping surfaces, mounting hole pattern as well as central distributor for energy supply.


Application ranges

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Machine design

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Models

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Extension options

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Services

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The multiplier effect: More spindles, more cutting edges, more profit By using CHIRON multi-spindle machining centers with an integrated workpiece changing decvice and high performance tools, users can achieve multiple performance increases.

DZ 18 W

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3 18 series machining centers are available with fast workpiece changing table and an integrated rotary axis. For complete machining of even complex workpieces in one set-up, 1- or 2-axis tilt rotary tables can be integrated in them.

4 Chips and coolant are directly transported to the large, central disposal chute.

High visibility into the working area for process observation. Ideal for set-up of tilted NC rotary axis.

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Manufacturing wheels in minute intervals Highly productive wheel machining for individual demands

1000 wheels per day FZ 18 S five axis for productive 5-axis simultaneous machining in one set-up. Bolt and valve stem holes can be produced quickly and efficiently. Non-productive times and tolerance stack-up due to re-clamping are avoided. Therefore, high production quality can be achieved.

FZ 18 S five axis Your advantages: I Highly productive wheel machining for individual demands I Maximum flexibility and minimal set-up costs for all wheel variations and batch sizes I Wheel machining on the front and back side in a single set-up I Swivelable device, ideally suited for dry machining and machining with high chip volume I 5-axis complete machining of truck wheels I Fast workpiece exchange (FZ 18 W) for machining time parallel to loading and unloading I Excellent accessibility for loading and unloading wheels I Large work areas of the FZ 18 L machine models with ideal conditions for fast change over and flexible pendulum machining I High machine availability and process reliability I User-friendly work area with perfect ergonomics

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CHIRON 18 Series

1 Multiple wheel sizes can be machined on a single fixture (16“ up to 26.5“).


Application ranges Machine design

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Models

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Extension options

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Services

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50 million wheels per year are manufactured on CHIRON machining centers. FZ 18 W with fast workpiece changing table: While a wheel is being machined on one side of the table, loading and unloading can be performed on the other table side during the machining operation. This reduces non-productive time to a minimum.

FZ 18 W

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3 Thanks to the option of wheel machining on the front and back side in one set-up, non productive times are reduced, quality is enhanced and the production volume is considerably increased.

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The large work area of the FZ 18 L 2000 offers ideal conditions for the pendulum machining of aluminium wheels.

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Long, fast, productive The large area for efficient workpiece machining in pendulum mode and with multiple set-ups.

Design related advantages: I Long travel with compact external machine dimensions I Travel X axis: 2 000 / 3 000 / 4 500 / 6 000 mm I Precise manufacturing of long workpiece without center divider I Loading and unloading of workpieces during machining using multiple work areas with center divider I Easy crane loading of large and heavy devices as well as workpieces I Large working areas with the possibility of multiple clamping fixtures to reduce idle times and to optimize productivit I Fast basket tool changer with the option of having large tool diameters and lengths, and energy supply for workpiece grippers and angle heads I High milling capacity and precision I Ideally suited for dry machining and machining with high chip volume I High machine availability and process reliability I User-friendly, easily accessible work area with perfect ergonomics I Large door opening for easy set-up I Traversable control panel 18 I

CHIRON 18 Series


Application ranges

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Machine design

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Models

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Extension options

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Services

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FZ 18 L 6000 high speed: The fastest CHIRON longbed machining center with X travel of 6 000 mm with compact outer machine dimensions and chip-to-chip times of 1.9 s. The machining center proves itself with unrivalled advantages from its basket tool changer.

Pendulum machining with the FZ 18 L 2000 high speed. The work area of the longbed machining center can be divided into two areas separated by the center divider. The advantage: loading and unloading on one side during machining on the other side resulting in the reduction of non-productive times to a minimum.

FZ 18 L 6000

FZ 18 L 2000

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2 The original CHIRON basket tool changer provides many users with new rationalization potential with its unrivalled advantages thanks to its high working speed and use of a wide variety of tools.

3 High milling capacity and dynamics in the machining process.

Easy crane loading of large and heavy devices, as well as workpieces.

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Automatically more profit Perfect automation solutions for more availability and productivity

1 High machining efficiency thanks to the space-saving integration of an articulated arm robot for loading/unloading workpieces. Easy accessibility, exemplary ergonomics and ideal visibility in the work area for observing the process.

Customized automation solutions: I Fully automated workpiece handling with articulated arm or portal robot I Part specific workpiece magazine (e.g. pallets) and feed device (e.g. loading magazines) I Fully automatic wheel machining cell with drilling, milling, turning, superfinishing, measuring, deburring, wheel detection, automatic loading / unloading, can be ideally used for high production volumes I Machine-integrated loading systems I In-process measuring of the workpieces I Tool breakage detection I Tool measurement

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CHIRON 18 Series

3 Spindle gripper for machine-integrated workpiece handling


Application ranges

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Machine design

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Models

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Extension options

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Services

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2 Ideal for high production volumes: Complete machining of aluminium wheels every 60 seconds with the fully automatic wheel machining cell with an availability of 92 %.

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5 Stationary 3D probing system for tool length measurement, tool breakage monitoring as well as machine thermal compensation.

6 CHIRON laser control for tool length measurement, tool breakage monitoring and machine thermal compensation.

Portable manual pulse generator for traversing the NC axes in set-up mode.

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The perfect solution for maximum productivity and process reliability

CHIRON turnkey solutions ... customized and ready to use I Extensive consulting I Comprehensive process design I Expert engineering I Experienced project management I Training in operation and programming I Production assistance during the initial phase I Ensuring the required part quantity and quality I CHIRON services available worldwide

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CHIRON 18 Series


Application ranges

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Machine design

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Models

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Extension options

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Services

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24/7 service ... sure and reliable I Remote diagnostics and teleservice I High replacement part availability I Worldwide customer service I Production support I Process optimization I Modernisation I Training

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I Germany

I Italy

I United States of America

CHIRON-WERKE GmbH & Co. KG Kreuzstraße 75 78532 Tuttlingen, Germany Tel. +49 7461 940-0 Fax +49 7461 940-8000 info@chiron.de www.chiron.de

CHIRON Italia S.p.A. Via Ambrosoli 4/C 20090 Rodano Millepini - MI, Italy Tel. + 39 0 2-953 211 02 Fax + 39 0 2-953 286 20 info@chironitalia.it www.chironitalia.it

CHIRON America INC. 10950 Withers Cove Park Drive Charlotte, NC 28278, USA Tel. +01 704 587 95 26 Fax +01 704 587 04 85 info@chironamerica.com www.chironamerica.com

CMS-GmbH Gewerbepark „take-off“ 125 78579 Neuhausen ob Eck, Germany Tel. +49 7461 940-3700 Fax +49 7461 940-3701 cms@chiron.de www.pre-owned-machines.com

I Australia

I China

CHIRON-WERKE Asia Pacific Pty. Ltd. 18 North Drive, Virginia Park 236-262 East Boundary Road East Bentleigh, Vic 3165, Australia Tel. +61 395 750 000 Fax +61 395 637 944 info@chiron.com.au www.chiron.com.au

CHIRON Machine Tool (Beijing) Ltd. China Room 1202, Tower 1 China Central Plaza Office Building No. 81, Jianguo Road, Chaoyang District, Beijing 100025, P.R. China Tel. +86 10 6598 9811 Fax +86 10 6598 9812 info@chiron-china.com www.chiron-china.com

I France CHIRON Technologies de Production SAS 14 Chemin de la Litte 92390 Villeneuve-la-Garenne, France Tel. +33 1479 859 50 Fax +33 1479 854 31 info@chiron-technologies.fr www.chiron-technologies.fr

I Contact data for further sales areas can be found at www.chiron.de

CHIRON worldwide CHIRON-WERKE and subsidiaries CHIRON Partners

CHIRON-WERKE GmbH & Co. KG Kreuzstrasse 75 78532 Tuttlingen, Germany Tel. +49 7461 940-0 Fax +49 7461 940-8000 info@chiron.de www.chiron.de

1983 / E 1.0 / 12.09 / BIM / TD I Printed in Germany Subject to technical changes

Seconds ahead


Seconds ahead

Technical data

18 Series Powerful, single and twin-spindle machining centres for high-speed machining and heavy cutting

www.chiron.de


Machining centres Technical data Drilling capacity in St 60 with inserted drill Thread cutting Milling capacity in St 60 Tool places Tool taper DIN 69871

in rigid table - and five axis version FZ 18 S

FZ 18 S five axis

Ø 42 mm

Ø 42 mm

M 30

M 30

500 cm3 / min

500 cm3 / min

20

20

ISO/CAT 40

ISO/CAT 40

Max. tool Ø

65 mm

65 mm

Max tool Ø if adjacent places are free

180 mm

180 mm

Max. tool weight

5 (8) kg

5 (8) kg

Tool change time approx.

0.9 s

0.9 s

Chip-to-chip time approx.

2.1 s

2.1 s

10,500 rpm

10,500 rpm

Infinitely variable speed range up to Spindle drive Siemens

18 kW

18 kW

Max. torque Siemens

140 Nm

140 Nm

Spindle drive Fanuc

22 kW

22 kW

Max. torque Fanuc

150 Nm

150 Nm

Spindle bearing diameter-front

70 mm

70 mm

Tool clamping

8,000 N

8,000 N

600 mm

600 mm

Distance spindle to cover Clearance spindle take-up – table surface Clearance spindle take-up – adapter face plate Travel X/Y/Z axis Feed force X/Y/Z axis Rapid feed rate X/Y/Z axis Acceleration X/Y/Z axis Rigid table, clamping surface T slots

190 - 820 mm

200 - 830 mm

800 / 520 / 630 mm

800 / 520 / 630 mm

5,000 / 5,000 / 10,000 N

5,000 / 5,000 / 10,000 N

40 m /min

40 m /min

5 / 5 / 7 m /s2

5 / 5 / 7 m /s2

1,400 mm x 570 mm

2 x 18 H 12

Aligning groove and centre hole

1 x 18 H8

Table load capacity

1,200 kg

NC swivel range

+/- 110°

Face plate diameter

280 mm

Fixture mounting pattern

M 16 x Ø 15 H7 x 50 mm

Max. load capacity

320 kg

Speed 4th/5th axis

30 / 45 rpm

Media line to the adapter face plate

4

1,050 mm

1,050 mm

150 l

150 l

20 kVA

27 kVA

Chip conveyor, ejection height Chip conveyor, tank capacity Total connected power approx. Machine weight approx.

7.0 t

7.5 t

Floor space approx.

7.3 m2

8.7 m2

Air connection

6 bar

6 bar

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Options

FZ 18 S

FZ 18 S five axis

High Speed package Increased speed range up to

12,000 rpm

12,000 rpm

Chip-to-chip time approx.

1.9 s

1.9 s

Rapid feed rate X/Y/Z axis

60 m / min

60 m / min

High Speed Plus package Increased speed range up to

20,000 rpm

20,000 rpm

Tool taper DIN 69893

HSK-A 63

HSK-A 63

Max. tool Ø if adjacent places are free

100 mm

100 mm

Max. torque

90 Nm

90 Nm

Spindle drive

14 kW

14 kW

60 m / min

60 m / min

30 kVA

30 kVA

10,500 rpm

10,500 rpm

Rapid feed rate X/Y/Z axis Total connected power approx. More powerful spindle drive Infinitely variable speed range up to Spindle drive Siemens

26 kW

26 kW

Max. torque Siemens

300 Nm

300 Nm

Spindle drive Fanuc

31.5 kW

31.5 kW

Max. torque Fanuc

300 Nm

300 Nm

Drilling capacity in St 60 with inserted drill

Ø 50 mm

Ø 50 mm

Thread cutting Milling capacity in St 60

M 36

M 36

700 cm3/min

700 cm3/min

More Options Coolant through the spindle up to

70 bar

70 bar

Chip spiral

Coolant treatment

Rinsing gun

Rotating viewing window

NC rotary table

NC rotary table with basic device

2-axis NC rotary table for 5-axis machining

2-spindle, 2-axis NC rotary table for 5-axis machining

Zero point clamping system integrated in adapter face plate

Face plate

Adapter face plate with integrated take-up for ISO/CAT and HSK

Workpiece gripper in main spindle

Tool life monitoring

Tool measurement and management

CHIRON Thermo Control

CHIRON Laser Control

Tool breakage monitoring

Stationary 3D probing system

Probes

Direct path measuring system

Standard

Work area mist collection

Connection for central mist collection

Oil package

Machining with minimal lubrication

Pneumatic connection for clamping devices

Hydraulic unit and connection for clamping devices

Automatic doors

Handwheel

HSK-A 63

HSK-A 63

Multi spindle head adapter

Central lubrication

Robot interface, electric

Workpiece transport and magazining devices

MPC (Multi Pallet Changer)

Handling robot and workpiece storage

Control: Heidenhain

Tool taper DIN 69893

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Machining centres with workpiece changing device Technical data Drilling capacity in St 60 with inserted drill Thread cutting Milling capacity in St 60 Tool places Tool taper DIN 69871

FZ 18 W

DZ 18 W

Ø 42 mm

2 x Ø 36 mm

DZ 18 W MAGNUM 2 x Ø 36 mm

M 30

2 x M 24

2 x M 24

500 cm3 / min

2 x 150 cm3 / min

2 x 150 cm3 / min

20

2 x 12

2 x 12

ISO/CAT 40

ISO/CAT 40

ISO/CAT 40

Max. tool Ø

65 mm

65 mm

65 mm

Max. tool Ø if adjacent places are free

180 mm

180 mm

180 mm

Max. tool weight

5 (8) kg

5 (8) kg

5 (8) kg

Tool change time approx.

0.9 s

0.9 s

0.9 s

Chip-to-chip time approx.

2.1 s

2.1 s

2.1 s 10,500 rpm

Infinitely variable speed range up to

10,500 rpm

10,500 rpm

Spindle drive Siemens

18 kW

2 x 14 kW

2 x 14 kW

Max. torque Siemens

140 Nm

2 x 90 Nm

2 x 90 Nm

Spindle drive Fanuc

22 kW

2 x 15 kW

2 x 15 kW

Max. torque Fanuc

150 Nm

2 x 95 Nm

2 x 95 Nm

Spindle bearing diameter-front

70 mm

70 mm

70 mm

Tool clamping

8,000 N

8,000 N

8,000 N

Distance spindle to cover

480 mm

480 mm

480 mm

Clearance spindle take-up – table surface

190 - 820 mm

190 - 820 mm

Clearance spindle take-up – NC axis max.

538 mm

Spindle distance in X

320 mm

400 mm

Travel X/Y/Z axis Feed force X/Y/Z axis Rapid feed rate X/Y/Z axis Acceleration X/Y/Z axis Workpiece changing device with Speed Control

630 / 400 / 630 mm

400 / 400 / 630 mm

400 / 400 / 630 mm

5,000 / 5,000 / 10,000 N

5,000 / 5,000 / 10,000 N

5,000 / 5,000 / 10,000 N

40 m / min

40 m / min

40 m / min

5 / 5 / 7 m /s2

5 / 5 / 7 m /s2

5 / 5 / 7 m /s2

0° / 180°

0° / 180°

Clamping surface

2 x 940 mm x 520 mm

2 x 940 mm x 520 mm

Fixture mounting pattern

M 16 x Ø 15 H7 x 50 mm

M 16 x Ø 15 H7 x 50 mm

3.5 s

3.5 s

400 kg

400 kg

Workpiece changing device with integrated NC rotary tables and Speed Control

0° / 180°

Bridge dimension

Ø 450 mm x 900 mm

Workpiece changing time approx.

3,5 s

Load capacity per table side

250 kg

1.050 mm

1,050 mm

1,019 mm

150 l

150 l

150 l

20 kVA

22 kVA

22 kVA

Workpiece changing time approx. Load capacity per table side

Chip conveyor, ejection height Chip conveyor, tank capacity Total connected power approx. Machine weight approx.

7,5 t

8.0 t

9.0 t

Floor space approx.

7,5 m2

7.5 m2

7.5 m2

Air connection

6 bar

6 bar

6 bar

4


Options

FZ 18 W

DZ 18 W

DZ 18 W MAGNUM

12,000 rpm

12,000 rpm

12,000 rpm

High Speed package Increased speed range up to Chip-to-chip time approx.

1.9 s

1.9 s

1.9 s

Rapid feed rate X/Y/Z axis

60 m / min

60 m / min

60 m / min

High Speed Plus package Increased speed range up to

20,000 rpm

Tool taper DIN 69893

HSK-A 63

Max. tool Ø if adjacent places are free

100 mm

Max. torque

90 Nm

Spindle drive

14 kW

60 m / min

30 kVA

10,500 rpm

Rapid feed rate X/Y/Z axis Total connected power approx. More powerful spindle drive Infinitely variable speed range up to

10,500 rpm

10,500 rpm

Spindle drive Siemens

26 kW

2 x 18 kW

2 x 18 kW

Max. torque Siemens

300 Nm

2 x 140 Nm

2 x 140 Nm

Spindle drive Fanuc

31.5 kW

2 x 22 kW

2 x 22 kW

Max. torque Fanuc

300 Nm

2 x 150 Nm

2 x 150 Nm

Drilling capacity in St 60 with inserted drill

Ø 50 mm

2 x Ø 42 mm

2 x Ø 42 mm

M 36

2 x M 30

2 x M 30

700 cm3/min

2 x 350 cm3/min

2 x 350 cm3/min

Thread cutting Milling capacity in St 60 More Options Spindle position adjustment

70 bar

70 bar

70 bar

Chip spiral

Coolant treatment

Coolant through the spindle up to

Rinsing gun

Rotating viewing window

NC rotary table

NC rotary table with basic device

Workpiece changing device with integrated NC rotary table

Standard

Workpiece changer with 2 integrated 2-spindle 2-axis tables

Workpiece gripper in main spindle

Tool life monitoring

Tool measurement and management

CHIRON Thermo Control

CHIRON Laser Control

Tool breakage monitoring

Stationary 3D probing system

Probes

Direct path measuring system

Work area mist collection

Connection for central mist collection

Oil package

Machining with minimal lubrication

Pneumatic connection for clamping devices

Hydraulic unit and connection for clamping devices

Standard

Hydraulic and pneumatic connections via central rotating distributor

Automatic doors

Handwheel

• HSK-A 63

Tool taper DIN 69893

HSK-A 63

HSK-A 63

Multi spindle head adapter

Central lubrication

Robot interface, electric

Workpiece transport and magazining devices

Handling robot and workpiece storage

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Machining centres with workpiece changing device Technical data Drilling capacity in St 60 with inserted drill Thread cutting Milling capacity in St 60 Tool places Tool taper DIN 698893

FZ 18.2K W

DZ 18.2K W

DZ 18.2K W MAGNUM

Ø 42 mm

2 x Ø 42 mm

2 x Ø 42 mm

M 30

2 x M 30

2 x M 30

500 cm3/min

2 x 350 cm3 / min

2 x 350 cm3 / min

56

2 x 28

2 x 30

HSK-A 63

HSK-A 63

HSK-A 63

Max. tool Ø

78 mm

78 mm

78 mm

Max. tool Ø if adjacent places are free

160 mm

160 mm

160 mm

Max. tool length

300 mm

300 mm

300 mm

Max. tool weight

5 (10) kg

5 (10) kg

5 (10) kg

Tool change time approx.

1.0 s

1.0 s

1.0 s

Chip-to-chip time approx.

2.4 s

2.7 s

2.7 s

Infinitely variable speed range up to

12,000 rpm

12,000 rpm

12,000 rpm

Spindle drive Siemens

18 kW

2 x 18 kW

2 x 18 kW

Max. torque Siemens

2 x 140 Nm

140 Nm

2 x 140 Nm

Spindle drive Fanuc

22 kW

2 x 22 kW

2 x 22 kW

Max. torque Fanuc

140 Nm

2 x 140 Nm

2 x 140 Nm

Spindle bearing diameter-front

70 mm

70 mm

70 mm

20,000 N

20,000 N

20,000 N

Distance spindle to cover

96 - 616 mm

96 - 616 mm

96 - 616 mm

Clearance spindle take-up – table surface

300 - 700 mm

300 - 700 mm

Clearance spindle take-up – NC axis max.

545 mm

Tool clamping

Spindle distance in X Travel X/Y/Z axis Feed force X/Y/Z axis Rapid feed rate X/Y/Z axis Acceleration X/Y/Z axis

Workpiece changing device with Speed Control

320 mm

400 mm

630 / 520 / 400 mm

630 / 520 / 400 mm

400 / 520 / 400 mm

7,000 / 7,000 / 12,000 N

7,000 / 7,000 / 12,000 N

7,000 / 7,000 / 12,000 N

60 m / min

60 m / min

60 m / min

5 / 7 / 10 m /s

5 / 7 / 10 m /s

5 / 7 / 10 m /s

0° / 180°

0° / 180°

Clamping surface

2 x 940 mm x 520 mm

2 x 940 mm x 520 mm

Fixture mounting pattern

M 16 x Ø 15 H7 x 50 mm

M 16 x Ø 15 H7 x 50 mm

Workpiece changing time approx.

3.5 s

3.5 s

400 kg

400 kg

Workpiece changing device with integrated NC rotary tables and Speed Control

0° / 180°

Bridge dimension

Ø 450 mm x 900 mm

Workpiece changing time approx.

3.5 s

Load capacity per table side

250 kg

1,120 mm

1,120 mm

1,050 mm

150 l

150 l

150 l

20 kVA

38 kVA

38 kVA

8.0 t

9.5 t

9.8 t

Load capacity per table side

Chip conveyor, ejection height Chip conveyor, tank capacity Total connected power approx. Machine weight approx. Floor space approx. Air connection

6

10.5 m 6 bar

2

10.5 m 6 bar

2

11.3 m2 6 bar


Options

FZ 18.2K W

DZ 18.2K W

DZ 18.2K W MAGNUM

More powerful spindle drive Infinitely variable speed range up to

10,500 rpm

Spindle drive

26 kW

Max. torque

300 Nm

Drilling capacity in St 60 with inserted drill

Ø 50 mm

Thread cutting Milling capacity in St 60

M 36

700 cm3/min

More Options Spindle position adjustment Tool places

195

2 x 83

2 x 81

70 bar

70 bar

70 bar

Chip spiral

Coolant treatment

Coolant through the spindle up to

Rinsing gun

Rotating viewing window

NC rotary table

NC rotary table with basic device

Workpiece changing device with integrated NC rotary table

Standard

Workpiece changer with 2 integrated 2-spindle 2-axis tables

Workpiece gripper in main spindle

Tool life monitoring

Tool measurement and management

CHIRON Thermo Control

CHIRON Laser Control

Tool breakage monitoring

Stationary 3D probing system

Probes

Direct path measuring system

Work area mist collection

Connection for central mist collection

Oil package

Machining with minimal lubrication

Pneumatic connection for clamping devices

Hydraulic unit and connection for clamping devices

Standard

Hydraulic and pneumatic connections via central rotating distributor

Automatic doors

Handwheel

Multi spindle head adapter

Central lubrication

Robot interface, electric

Workpiece transport and magazining devices

Handling robot and workpiece storage

7


Machining centres in long-bed design Technical data Drilling capacity in St 60 with inserted drill Thread cutting Milling capacity in St 60 Tool places Tool taper DIN 69871

FZ 18 L 2000

FZ 18 L 3000

Ø 42 mm

Ø 42 mm

FZ 18 L 4500 Ø 42 mm

FZ 18 L 6000 Ø 42 mm

M 30

M 30

M 30

M 30

500 cm3 / min

500 cm3 / min

500 cm3 / min

500 cm3 / min

20

20

20

20

ISO/CAT 40

ISO/CAT 40

ISO/CAT 40

ISO/CAT 40

Max. tool Ø

65 mm

65 mm

65 mm

65 mm

Max. tool Ø if adjacent places are free

180 mm

180 mm

180 mm

180 mm

Max. tool weight

5 (8) kg

5 (8) kg

5 (8) kg

5 (8) kg

Tool change time approx.

0.9 s

0.9 s

0.9 s

0.9 s

Chip-to-chip time approx.

2.1 s

2.1 s

2.1 s

2.1 s 10,500 rpm

Infinitely variable speed range up to

10,500 rpm

10,500 rpm

10,500 rpm

Spindle drive Siemens

18 kW

18 kW

18 kW

18 kW

Max. torque Siemens

140 Nm

140 Nm

140 Nm

140 Nm

Spindle drive Fanuc

22 kW

22 kW

22 kW

22 kW

Max. torque Fanuc

150 Nm

150 Nm

150 Nm

150 Nm

Spindle bearing diameter-front

70 mm

70 mm

70 mm

70 mm

Tool clamping

8,000 N

8,000 N

8,000 N

8,000 N

Distance spindle to cover

260 - 830 mm

260 - 830 mm

260 - 830 mm

260 - 830 mm

Clearance spindle take-up – table surface

190 - 670 mm

190 - 670 mm

190 - 670 mm

190 - 670 mm

Travel X/Y/Z axis Feed force X/Y/Z axis Rapid feed rate X/Y/Z axis

2,000 / 570 / 480 mm

3,000 / 570 / 480 mm

4,500 / 570 / 480 mm

6,000 / 570 / 480 mm

5,000 / 5,000 / 10,000 N

5,000 / 5,000 / 10,000 N

5,000 / 5,000 / 10,000 N

5,000 / 5,000 / 10,000 N

40 m / min

40 m / min

40 m / min

40 m / min

2 x 750 mm

2 x 1,250 mm

2 x 2,000 mm

2 x 2,750 mm

Rigid table length

2,600 mm

3,600 mm

5,100 mm

6,600 mm

Rigid table depth

710 mm

710 mm

710 mm

710 mm

4 x 18 H 12

4 x 18 H 12

4 x 18 H 12

4 x 18 H 12

18 H8

18 H8

18 H8

18 H8

1,050 mm

1,050 mm

1,050 mm

1,050 mm

150 l

150 l

600 l

800 l

21 kVA

21 kVA

21 kVA

21 kVA

9.5 t

13.5 t

18.5 t

23.0 t

14.5 m2

23.8 m2

30.8 m2

36.5 m2

6 bar

6 bar

6 bar

6 bar

Max. pendulum working

T slots Aligning groove Chip conveyor, ejection height Chip conveyor, tank capacity Total connected power approx. Machine weight approx. Floor space approx. Air connection

8


Options

FZ 18 L 2000

FZ 18 L 3000

FZ 18 L 4500

FZ 18 L 6000

High Speed package 12,000 rpm

12,000 rpm -

12,000 rpm

Chip-to-chip time approx.

1.9 s

1.9 s

1.9 s

1.9 s

Rapid feed rate X/Y/Z axis

60 m / min

60 m / min

60 m / min

60 m / min

Increased speed range up to

12,000 rpm

High Speed Plus package Increased speed range up to

20,000 rpm

20,000 rpm

20,000 rpm

20,000 rpm

Tool taper DIN 69893

HSK-A 63

HSK-A 63

HSK-A 63

HSK-A 63

Max. tool Ø if adjacent places are free

100 mm

100 mm

100 mm

100 mm

Max. torque Siemens

90 Nm

90 Nm

90 Nm

90 Nm

Spindle drive

14 kW

14 kW

14 kW

14 kW

60 m / min

60 m / min

60 m / min

60 m / min

30 kVA

30 kVA

30 kVA

30 kVA

10,500 rpm

Rapid feed rate X/Y/Z axis Total connected power approx. More powerful spindle drive Infinitely variable speed range up to

10,500 rpm

10,500 rpm

10,500 rpm

Spindle drive Siemens

26 kW

26 kW

26 kW

26 kW

Max. torque Siemens

300 Nm

300 Nm

300 Nm

300 Nm

Spindle drive Fanuc

31,5 kW

31,5 kW

31,5 kW

31,5 kW

Max. torque Fanuc

300 Nm

300 Nm

300 Nm

300 Nm

Drilling capacity in St 60 with inserted drill

Ø 50 mm

Ø 50 mm

Ø 50 mm

Ø 50 mm

Thread cutting Milling capacity in St 60

M 36

M 36

M 36

M 36

700 cm3/min

700 cm3/min

700 cm3/min

700 cm3/min

70 bar

70 bar

70 bar

70 bar

More Options Coolant through the spindle up to Chip spiral

Standard

Standard

Coolant treatment

Rinsing gun

NC rotary table

NC rotary table with basic device

2-axis NC rotary table for 5-axis machining

2-spindle 2-axis NC rotary table for 5-axis machining

Workpiece gripper in main spindle

Tool life monitoring

Tool measurement and management

CHIRON Thermo Control

CHIRON Laser Control

Tool breakage monitoring

Stationary 3D probing system

Probe

Direct path measuring system

X axis Standard

X axis Standard

X axis Standard

Work area mist collection

Connection for central mist collection

Oil package

Machining with minimal lubrication

Pneumatic connection for clamping devices

Hydraulic unit and connection for clamping devices

Automatic doors

Central splash guard

Handwheel

HSK-A 63

HSK-A 63

HSK-A 63

HSK-A 63

Tool taper DIN 69893 Multi spindle head adapter Central lubrication

Robot interface, electric

Workpiece transport and magazining devices

Handling robot and workpiece storage unit

9


Dimesions Series 18 a1

Cabin width

FZ 18 S

FZ 18 W

FZ 18.2K W

DZ 18 W

DZ 18.2K W

2,150 mm

2,000 mm

2,100 mm

2,000 mm

2,100 mm

ay1 Total width with chip conveyor to the side

4,347 mm

4,532 mm

4,669 mm

4,532 mm

4,669 mm

ay2 Total width with chip conveyor to the rear

3,310 mm

3,495 mm

4,330 mm

3,495 mm

4,330 mm

b

3,933 mm

4,265 mm

4,887 mm

4,265 mm

4,887 mm

3,445 mm

3,925 mm

4,545 mm

3,925 mm

4,545 mm

Total depth

b1 Cabin depth c

Control panel depth

335 mm

335 mm

372 mm

335 mm

372 mm

d

Total height max.

3,192 mm

3,202 mm

3,490 mm

3,202 mm

3,490 mm

e

Cabin height

2,270 mm

2,270 mm

2,420 mm

2,270 mm

2,420 mm

f

Control panel height

1,870 mm

1,870 mm

1,875 mm

1,870 mm

1,875 mm

g

Clamping surface - height

870 mm

870 mm

870 mm

870 mm

870 mm

h

Clamping surface - length

1,400 mm

940 mm

940 mm

940 mm

940 mm

j

Clamping surface - depth

570 mm

2 x 520 mm

2 x 520 mm

2 x 520 mm

2 x 520 mm

k

Clearance spindle take-up – clamping surface

190 mm

190 mm

300 mm

190 mm

300 mm

l

Ejection height chip conveyor min.

1,050 mm

1,050 mm

1,120 mm

n

Spindle distance in X

x

Travel X axis

y Z

1,050 mm

1,120 mm

320 mm

320 mm

800 mm

630 mm

630 mm

400 mm

630 mm

Travel Y axis

520 mm

400 mm

520 mm

400 mm

520 mm

Travel Z axis

630 mm

630 mm

400 mm

630 mm

400 mm

FZ 18 S

FZ 18 W FZ 18.2K W

DZ 18 W DZ 18.2K W

10


Dimensions FZ 18 S five axis a1

Cabin width

2,351 mm

ay1 Total width with the chip conveyor to the side

4,347 mm

ay2 Total width with chip conveyor to the rear

3,310 mm

b

3,953 mm

Total depth

b1 Cabin depth c

Control panel depth

3,445 mm 355 mm

c1

Control panel depth - swiveled

d

Total height max.

3,332 mm

435 mm

e

Cabin height

2,410 mm

f

Control panel height

1,865 mm

g

Adapter face plate height

1,000 mm

h

Bridge dimension

950 mm

i

Adapter face plate diameter / clamping surface

280 mm

j

Clamping surface - depth

505 mm

k

Clearance spindle take-up – adapter face plate

l

Ejection height chip conveyor min.

o

Clearance Y traversing range – centre of rotation

275 mm

p

Clearance adapter face plate – centre of rotation

100 mm

x

Travel X axis

800 mm

y

Travel Y axis

520 mm

Z

Travel Z axis

630 mm

200 mm 1,050 mm

FZ 18 S five axis 11


Dimensions

Series 18 a1

Cabin width

DZ 18 W MAGNUM

DZ 18.2K W MAGNUM

2,000 mm

2,250 mm

ay1 Total width with chip conveyor to the side

3,883 mm

5,107 mm

ay3 Total width with chip conveyor pulled out

5,883 mm

6,272 mm

b

4,395 mm

5,161 mm

b1 Cabin depth

4,055 mm

4,819 mm

by1 Total depth with chip conveyor to the rear

4,884 mm

5,697 mm

by2 Total depth with chip conveyor pulled out

5,746 mm

7,761 mm

Total depth

c

Control panel depth

317 mm

d

372 mm

Total height max.

3,202 mm

3,615 mm

e

Cabin height

2,270 mm

2,395 mm

f

Control panel height

1,850 mm

1,870 mm

g

Height NC axis

1,152 mm

1,150 mm

h

Bridge dimension

900 mm

900 mm

k

Clearance spindle take-up – NC axis

- 92 mm

k1

Clearance spindle take-up – NC axis

l

Ejection height chip conveyor min.

1,050 mm

1,050 mm

m

Ø Tilt rotary table

450 mm

450 mm

n

Spindle clearance

400 mm

400 mm

x

Travel X axis

400 mm

400 mm

y

Travel Y axis

400 mm

520 mm

Z

Travel Z axis

630 mm

Z1

Travel Z axis

DZ 18 W MAGNUM DZ 18.2K W MAGNUM

12

– 145 mm

– 400 mm


Dimensions Series 18 a1

FZ 18 L 2000

Cabin width

FZ 18 L 3000

FZ 18 L 4500

FZ 18 L 6000

4,515 mm

6,005 mm

8,385 mm

10,635 mm

ay1 Total width the chip conveyor to the side

7,300 mm

8,790 mm

11,170 mm

13,420 mm

ay2 Total width with chip conveyor to the rear

5,870 mm

7,360 mm

9,740 mm

11,990 mm

b

3,802 mm

3,802 mm

3,802 mm

3,802 mm

3,238 mm

3,238 mm

3,238 mm

3,238 mm

Total depth

b1 Cabin depth c

Control panel depth

564 mm

564 mm

564 mm

564 mm

d

Total height max.

3,225 mm

3,225 mm

3,225 mm

3,225 mm

e

Cabin height

2,540 mm

2,540 mm

2,540 mm

2,540 mm

f

Control panel height

1,870 mm

1,870 mm

1,870 mm

1,870 mm

g

Clamping surface - height

770 mm

770 mm

770 mm

770 mm

h

Clamping surface - length

2,600 mm

3,600 mm

5,100 mm

6,600 mm

j1

Clamping surface - depth

710 mm

710 mm

710 mm

710 mm

k

Clearance spindle take-up – clamping surface

190 mm

190 mm

190 mm

190 mm

l

Ejection height chip conveyor min.

x1

Max. pendulum working

x y Z

1,050 mm

1,050 mm

1,050 mm

1,050 mm

2 x 750 mm

2 x 1,250 mm

2 x 2,000 mm

2 x 2,750 mm

Travel X axis

2,000 mm

3,000 mm

4,500 mm

6,000 mm

Travel Y axis

570 mm

570 mm

570 mm

570 mm

Travel Z axis

480 mm

480 mm

480 mm

480 mm

y

z

d

x

e

x1

a1 ay2

b1 b

g

j

l

h

f

k

x1

c

ay1

FZ 18 L

13


CHIRON subsidiaries

High Speed package High Speed Plus package More powerful spindle drive Spindle position adjustment with double spindle Tool places up to 195 tools Coolant through the spindle up to 70 bar Coolant treatment Rinsing gun Rotating viewing window NC rotary table NC rotary table with basic device Integrated workpiece changing unit 2-axis NC rotary table for 5-axis machining 2-spindle, 2-axis NC rotary table for 5-axis machining Workpiece changer with integrated NC rotary table Workpiece changer with 2 integrated 2-spindle 2-axis tables Zero point clamping systems integrated in adapter face plate Face plate Adapter face plate with integrated take-up for ISO/CAT and HSK Workpiece gripper in main spindle Tool life monitoring Tool measurement and management CHIRON Thermo Control CHIRON Laser Control Tool breakage monitoring Stationary 3D probing system Probe Direct path measuring system Work area mist collection Connection for central mist collection Oil package Machining with minimal lubrication Pneumatic connection for clamping devices Hydraulic unit and connection for clamping devices Hydraulic and pneumatic connections via central rotating distributor Automatic doors Central splash guard Handwheel Tool taper HSK-A 63 Multi spindle head adapter Central lubrication system Robot interface, electric Workpiece transport and magazining device MPC (Multi Pallet Changer) Handling robot with workpiece storage Basic series 08 Magnum Series Fast, compact milling centres for high precision and diverse applications 12 Series Fast, compact single and multi-spindle precision machining centres 15 Series Fast, powerful, single and twin-spindle precision milling centres for profitable series production 18 Series Powerful, single and twin-spindle machining centres for high-speed machining and heavy cutting MILL Series Universal precision machining centres as well for combined milling and turning machining BIG MILL Series High-precision machining centres for heavy cutting and large workpieces

Flexible production systems FLEXCELL UNO / DUO Robot-automated 6-side complete machining MPC Pallet automation You can request further brochures on the following topics: - CHIRON Turnkey - Multi-spindle machining - 5-axis machining - MPS profile machining - Wheel machining - Aerospace industry

CHIRON-WERKE Asia Pacific Pty. Ltd. 18 North Drive, Virginia Park 236-262 East Boundary Road East Bentleigh, Vic 3165, Australia Tel. +61 395-750 000, Fax -637 944 info@chiron.com.au www.chiron.com.au CHIRON Machine Tool (Beijing) Ltd. China Room 1202, Tower 1, China Central Plaza Office Building No. 81, Jianguo Road, Chaoyang District, Beijing 100025, P.R. China Tel. +86 10-6598 9811, Fax -9812 info@chiron-china.com www.chiron-china.com CHIRON Technologies de Production SAS 14 Chemin de la Litte 92390 Villeneuve-la-Garenne, France Tel. +33 1 47 98-5950, Fax -5431 info@chiron-technologies.fr www.chiron-technologies.fr CMS-GmbH Gewerbepark „take-off“ 125 78579 Neuhausen ob Eck, Germany Tel. +49 7461 940-3700, Fax -3701 cms@chiron.de www.pre-owned-machines.com CHIRON Italia S.p.A. Via Ambrosoli 4/C 20090 Rodano Millepini – (MI), Italy Tel. +39 02 953-21102, Fax -28620 info@chironitalia.it www.chironitalia.it CHIRON-America INC. 10950 Withers Cove Park Drive Charlotte, NC 28278, USA Tel. +01 704 587-9526, Fax -0485 info@chironamerica.com www.chironamerica.com

CHIRON-WERKE GmbH & Co. KG Kreuzstrasse 75 78532 Tuttlingen, Germany Tel. +49 7461 940-0 Fax +49 7461 940-8000 info@chiron.de

www.chiron.de

1983/E 1.0/12.09/A/TD • Printed in Germany • Subject to modifications • Only the current offer is valid

Series 18 Options


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