engineeringsolutions Access to the world’s most productive machine tools and the engineering solutions to maximise their potential
engineeringtechnologygroup
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Index Customer Support Preventative Maintenance Schemes including Health Checks & Special Hour Packages Changed orders EPS-Remote Diagnostics via the web Engineering Retro-Fits Automation Chiron 4th Axis Hydraulic and Pneumatic Clamping Process Improvement and Re-Engineering Machine Re-Location Training Packages Probe Cycling Operator, Programmer( Fanuc, Siemens & Heidenhain), Maintenance NT nurse Ancillary Equipment Bar Feeds Chillers Collet Chucks & Jaws Coolant Mist Extraction Gripper Jaws for Parts Catcher G High Pressure Coolant Systems Thru Spindle Coolant Oil Skimmers Probes & Lasers Spin Windows Spindle Tools & Back ends Swarf Conveyors & Bins Tool pre-setters Turret Tooling plus “Part Off� Software Packages Off line Programming
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Pre Shutdown maintenance advice
Holiday Shutdowns are approaching •
Avoid that nasty shock and high cost of rectification when the time comes to restart your machines and the screen remains blank
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Back up your Programmes & PLC and Check the Battery Packs on all your key machines prior to the shutdown or any possible prolonged stand bye mode
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We can offer competiveley priced OE PCMCIA cards, RS232 Connection Cables and Battery Packs for next day delivery
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Battery packs easy to install
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Price Guide
PCMCIA cards from £30-00
RS232 Cables from £20-00
Battery Packs from £48-00
Ring 01926 818418 with your Machine Details & Serial Numbers for an instant quote We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity, increased reliability and performance for machine tool users. If you would not like to receive any more offers from ETG please select here Unsubscribe
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Maximise performance
EPS Software Now Available for all Control Systems used on
1. Remote Diagnostics & Problem Resolution
Chiron CNC machines
2. Reports Machine Alarm Conditions Internally and to Chiron Service Engineering
3. Allows Remote Access of Machine 4. Backs up System Automatically Programmes & Controls 5. Reports Production Efficiency
Price •
Free during warranty period
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£2k per annum thereafter per machine or £1750 per annum per machine as part of a PMA package
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Use of EPS & PMA also entitles users to extended warranties on High Speed Spindles
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Retrofit
Automation
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Increased productivity with reduced overall labour time and associated costs in the machining process
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Increased staff safety and reduced repetitive strains, injuries, lost production time, potential claims and compensation
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Increased quality and consistency while reducing marks and handling damage to component surfaces
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Increased reliability and continuity of production through multiple shifts, staff breaks and staff shortages
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Guide price: Circa £60k. Subject to site survey to assess application & interfacing
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Retrofit
Chiron 4th Axis
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Utilise existing equipment to manufacture more complex components
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Complete existing components with reduced set up & component handling
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Retrofits completed including training & any application requirements by Factory Trained Chiron Engineers
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Price: Full quotation following Site Survey to assess machine capability etc
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Retrofit
Hydraulic & Pneumatic Clamping
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Upgrade from manual clamping to automatic
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Reduced loading times & errors with manual clamping
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Auto unclamp when cycle has finished
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System monitoring whilst machining
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Price: from £2000-00
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users. engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Probes & Lasers
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Probes can be used by lathes & mills - Lasers used on mills.
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Decreases setting times
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Tools can be measured pre-cycle or in-cycle.
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Probes & lasers can be used to measure tools quickly, easily & accurately.
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Components can be measured in-cycle & offsets updated, thus controlling process tolerances.
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Price: From £5500-00 Plus installation
Spares are also available for HPRA removable arm probe (supplied with each Nakamura)
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users. engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Machine & Factory Relocations
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Reduce the hassle of factory relocations & machine moving
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Strategic partnerships with experienced machine movers
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One stop contract de-commissioning, move and re-install including all ancillary equipment
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Factory trained engineers
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Project management process
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Detailed site survey
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Comprehensive insurance cover
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Price subject to site survey
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Training
Probe Measurement programming
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Flexible one to two day training courses available from our factory trained Chiron & Nakamura engineers to maximise benefits from using probes
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Benefits from effective use of probes includeReduced machine set-up times Availability of in-process measurements Allowance for Tool wear Enhanced security etc
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Guide price from £650 per day on site
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users. engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Nakamura NT Nurse
Training
Good News in these Challenging times for all Nakamura** owners/users
Get more out of your Nakamura Switch on & use the NT Nurse software on your Nakamura and save money Invest £650‐00* on a day’s onsite training with us and save up to 50% on your consumables bill
*£450‐00 at our Southam training School
**Nakamura machines delivered post January 2001
How often have we heard? “I’ve changed the tips they looked a bit worn” NT nurse automatically manages Tool Life Up to 50% more components made before tip replacement is required Take the human error out of tool life decisions
“Most of the parts made last night will have to be scrapped they’re oversized” NT nurse allows you to use “predictive wear offset update” to ensure component conformity on lights out operation Why not include 2nd/or 3rd R/turn Tools NT Nurse Tool management can help you achieve extended running time by automatically changing to a sister tool after a pre‐determined time or load
One day onsite training will give you all the knowledge to start using the benefits of
“Exclusive to Nakamura” NT nurse and make those savings Training from Factory Tutored trainers will include:
Set up Tool Count (monitor tool use) Introduce sister tooling to increase your production run Implement Tool Monitoring (Optimise Tool Life)
Peck Feed Drilling (using monitoring) Use predictive offset update ensure parts confor‐ mity on lights out operations
“We redu ced our consumable costs by 40% by utilising the NT nurse fun ction on our Na ka mura WT150’s” Leading manufacturer of medical parts
Ring 01926 818418 to book your day First 10 bookings will qualify for a 10% discount engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Training
Programming—Fanuc, Siemens & Heidenhain Controls
Programming, Operator Courses covering:Nakamura:• •
1) TW10/TW20/WT100/WT150/WT300/NTY3/NTJ/WY250/SC300/SC450 with Fanuc 16TTA, 18i TB, 21i TB or 31i A controls
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2) Luck-Bei Conversational Programming (NT Manual Guide i)
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3) NT Nurse - Unique to Nakamura (Operator Assist Facilities)
Chiron:All Chiron Machines with the following control systems:•
Siemens 810/840D, Fanuc OM/15M/16M/18i MB5/21i M or Heidenhain 420i/530i
Guide Prices £650-00 per delegate at our training centre in Southam duration 5 days
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users. engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Product
Designed for
Barfeeders
Horizontal Turning Machines
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Full ranges of Short (1m) & Long (3m) Magazine Bar Feeders
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Short feeders with or without a barfeed support unit (1. 1/2 m)
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Both ranges with either multifeed or multiservo (programmable) units
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Unit pictured is a short magazine barfeed with support unit & multiservo unit
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Guide prices vary from £8000-£12000 depending on specification
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Master spindle liner with 5 bush sets included with each feeder. Dedicated liners also available
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users. engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Chillers
COOLANT
OIL
Increases Tool Life Reduces Evaporation and Coolant use Increases Coolant Life Reduces Thermal Growth & Constant Offset Adjustments Increases Tool Life PRICE: From ÂŁ2000-00 plus Installation
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users. engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Product
Designed for
Collet, Chucks & Jaws
Horizontal turning Machines
Facilitates Quick Set up
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Range of accurate & quick change collet chucks to suit any machine and raw material with a variety of clamping heads (collets).
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Supplemented by a more cost effective range with a quick change version and larger clamping range
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Guide Prices £1000 (Chucks) - Collets from £150-00
Facilitates Quick Set up
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Range of quick change 3 jaw chucks with more accurate cross tenon jaws which don’t require re-boring Guide price £4000– Soft Chuck Jaws from £33-00
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Supplemented by a more cost effective range with serrated jaws requiring reboring Guide price £2000- Soft Chuck Jaws from £33-00
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users. engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Product
Coolant mist extraction
Designed for
Vertical milling & Horizontal turning Machines
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Filters air and coolant mist from the machine cutting area, created by hot swarf & coolant
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Minimising your workshop air contamination when the operator opens the machine door.
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Environmentally friendly
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Guide Price £1500 to £2000 plus fitting and specific support systems
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users. engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Product
Designed for
Gripper Jaws for Parts Catcher G
Horizontal Turning Machines
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Parts Catcher G based on gripping jaw system
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Jaw sets to suit particular machines in the Nakamura range
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Standard range for WT150 12-65 mm in 7mm stages, WT100 12-43 mm etc
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Easy to fit
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Guide Price £ 150-00 per set
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information High Pressure Coolant & Thru Spindle Coolant
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Reductions in cycle time
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Eliminates heat related failure of inserts
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Reduced chip welding and “Built-up edge” in aluminium
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Increased Life of expensive Custom Tooling
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Better Chip control/ Chip ejection
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Prices from: £3500-00
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Designed for
Product
Horizontal Turning Centres and Vertical Milling Machines
Oil Skimmers
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Easy to Install
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Assists with coolant life
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Reduces unpleasant odours created by coolant contamination
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Reduces frequency of cleaning of high pressure pump filters
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Environmentally friendly
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Prices from £400‐00 plus fitting We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Designed for
Product
Vertical Turning & Vertical milling Machines
Spin Windows
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See what’s going on
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If you find that your observation window is obscured due to coolant splash, particularly when using high pressure coolant pumps
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Your view can be improved by having this option fitted – a circular window revolves throwing coolant & swarf off allowing better vision.
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Pneumatic and Electrical options available
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Guide Price from £3000-00
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Spindle Tooling & Back Ends
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In partnership with Kennametal & WNT, let us quote for your complete tooling packages for new work plus for spares and replacements for existing work including Pull Studs, Collets and Coolant tubes
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Advice available from factory trained engineers on selection of packages to optimise specific machine performance including tool & spindle life optimisation
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Will quote for one-offs to full tooling packages offering attractive partnership discounts
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
Technical Information Swarf conveyors & Bins
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Picture details a Standard Hinge Belt version:
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used for chip removal where filtration is not necessary.
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It can be used for all types of application and is the best choice for coarse and stringy chips.
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specially-formed cleats to prevent curled chips from adhering to the belt, reducing wear and improving chip removal.
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Guide price £3000-00 including swarf bin for turning centres Price on application for vertical milling machines
We are able to offer a comprehensive range of other ancillary equipment and accessories to ensure high productivity and performance for machine tool users.
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com
engineeringsolutions
engineeringtechnologygroup Rhodes House Northfield Road Southam CV47 0FG
Phone: 01926 818418 Fax: 01926 818414 E-mail: sales@engtechgroup.com www.engtechgroup.com