Seconds ahead
FLEXCELL UNO Flexible manufacturing system for automated production
www.chiron.de
CHIRON FLEXCELL UNO Compact unit consisting of machining centre and robot cell as a low-cost solution for automated loading and unloading of workpieces during machining
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1 The FZ 08 W MAGNUM and the robot cell as a unit: Transported together, no separate setup, robot cell alignment is not required. The loading door is opened and closed with the articulated robot arm. 2 0 / 180째 workpiece changing device Large clamping surfaces (2 x 660 x 350 mm and 4th NC axis), also equipped for multiple setups.
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3 Since the FLEXCELL UNO is equipped with multiple grippers, turning, brushing, blowing or pressing stations are available for flexible tasks up to 6-sided machining.
Arguments: I Machining centre and robot cell from one source I Integrated automation for CHIRON 08 MAGNUM and 12K series from one source I Compact design for high productivity with low space requirement I High efficiency for more profit I High storage capacity I Simple operation and programming I Raw and finished part pallets can be replaced during machining I Double gripper robot for quick workpiece change (option) I Integrated output for part measurement I Robot can be used for additional tasks I Easy-to-access work area I Large door opening for easy set-up I Quick set-up and commissioning I Rollers for easy mobility within the factory I Machine tool construction “Designed and Made in Germany”
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Technology & Data (combination example) Machining centre
FZ 08 W MAGNUM
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450 – 270 – 280 mm up to 1,0 – 1,5 – 2,0 g up to 75 m / min
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Travel [X–Y–Z] Acceleration [X–Y–Z] Rapid feed rates Clamping surface workpiece changing table Workpiece change time Spindle speed Tool taper Milling capacity in St 60 Drilling capacity in St 60 Thread cutting Basket changer, Tool change time chip-to-chip time
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2 x 660 x 350 mm approx. 2,0 s up to 15.000 rpm HSK A 32 up to 60 cm3 / min up to Ø 16 mm up to M 12 12 tool places 0.5 s 1.3 s
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Max. load Max. range Max. number of pallets Pallet size Max. pallet weight
5 kg 704 mm 12 400 x 300 mm 10 kg
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4 Obstacle-free chip fall as well as reliable coolant and chip disposal 5 The operator can always keep an eye on the loading and unloading process. The robot pulls out the pallets from the storage area and returns them to the storage area after the workpieces have been processed. 6 Pallet storage for max. 12 raw part pallets (300 x 400 mm) with a distance of 50 mm between two pallets. With larger workpieces, the number of stored pallets is lower. The pallets for raw and finished parts can be changed any time during machining (in and out of storage area). The raw part pallets are inserted in the upper part of the storage area and processed step-by-step from top to bottom.
www.chiron.de