Ets brochure 2017 low res v10 with cover

Page 1

Power Cable Accessories


POWER CABLE ACCESSORIES

MARKET SECTORS

Data Centres

Hazardous Areas

Surface Rail

PV Solar Farms

Utilities

2

London Underground

Wind Farms

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

Waste to Energy


Product Index Section 1

CABLE GLANDS, THREAD REDUCERS & ADAPTORS

pg. 5

Section 2

CABLE TIES & CLEATS

pg. 39

Section 3

CABLE TERMINALS, LUGS & CONNECTORS

pg. 75

Section 4

CABLE INSTALLATION TOOLING

pg. 103

Section 5

LV JOINTING & ACCESSORIES

pg. 129

Section 6

MV CABLE TERMINATIONS & JOINTS

pg. 153

Section 7

MV SEPARABLE CONNECTORS

pg. 171

Section 8

EARTHING & EXOTHERMIC WELDING

pg. 189

Section 9

MARKERS, MATTING & MISCELLANEOUS

pg. 215

Section 10

CABLE DATA

pg. 233

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3


Crimping & Cutting Tools for Hire

ETS offer the most comprehensive Tool Hire service within the UK. We specialise in Cembre compression tooling, but also feature tools from Pfisterer and Klauke, as well as cable installation tools: jacks, rollers, winches, etc. Please contact our Sales Team for preferential hire rates, sale options and repair/service of your existing tools.

Our most popular tools shown below, many others available for hire or sale. See pages 103-128.

HT131-C Handtool

B500E Battery Crimp Tool

Standard hand held hydraulic crimp tool which accepts a wide range of LV and MV die sets.

Ideal for use in confined spaces. Latest 18v Li-Ion battery powered crimping tools, with OLED information display and built-in LED work light. Supplied with spare battery and charger.

See page 108 for further details.

See page 113 for further details.

ECW-H3D Head & Footpump

B-TC095 Battery Cutting Tool

Larger crimping head with footpump.

14.4v battery powered hydraulic cutting tool, suitable for unarmoured cable diameters up to 95mm maximum. Supplied with spare battery and charger.

See page 110 for further details.

See page 119 for further details.

Next-day, nationwide delivery available. 4

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


CONTENTS

PAGE

CONTENTS

PAGE

6

Cable Gland Shrouds

6

Cable Gland Spanners

28

EExe Polyamide Cable Gland

6

Industrial Reducers & Adaptors

29

A2 Cable Gland

7

Industrial Round Head Plugs

29

A2D Cable Gland

8

BW Indoor Cable Gland

9

ATEX Hazardous Area Reducers, Adaptors & Plugs

30

Industrial Cable Glands Polyamide Cable Gland

CW Outdoor Cable Gland

10

28

ATEX Metric Reducers & Adaptors

30

E1W Weatherproof Cable Gland

11

ATEX NPT-Metric Adaptors

30

CWCIEL Outdoor Cable Gland

12

ATEX PG-Metric Adaptors

31

13

ATEX Metric Recessed Stopper Plugs

31

CWAL Aluminium Cable Gland

ATEX Hazardous Area Insulated Gland Adaptors

E1WAL Weatherproof Cable Gland

14

CWALCIEL Outdoor Cable Gland

15

121 Unarmoured Cable Gland

16

ATEX Metric Insulated Adaptors

32

153/RAC Weatherproof Cable Gland

17

ATEX Metric 777-Type Insulated Adaptors

32

ZEN Cable Gland Concept

18 18

ATEX Metric Hexagon Head Stopper Plugs

33

B327/B350 Brass ZEN Cable Glands

19

ATEX Metric Dome Head Stopper Plugs

33

ATEX Hazardous Area Cable Glands

20 20

Single Core LV Cable Gland Selection Guide

34

21

Single-Core 6491B/X Cables

34

T3CDS Hazardous Area Cable Gland

22

Single-Core Double-Insulated Cables

34

TE1FU Hazardous Area SS316 Cable Gland

Single-Core BS6007 Tri-Rated Cables

34

23

Single-Core BS6724 AWA Cables

35

501/421 Unarmoured Cable Gland

24

Single-Core BS6724 AWA Cables 3.3kV

35

501/453 Universal Cable Gland

25

Multi-Core BS6724 SWA Cables

36

26

Multiple-Cores BS6724 SWA Cables

37

Nylon Hexagon Locknuts

26

Multi-Core BS7846 SWA FTP120 Cables

37

Metallic Hexagon Locknuts

26

Metallic Earthtags

26

Ingress Protection Thread Washers

27

Single-Core BS6724 AWA 11kV Cables

38

Neoprene Thread Washers

27

Single-Core BS6724 AWA 22kV Cables

38

Serrated “Shake-Proof” Washers

27

Single-Core BS6724 AWA 33kV Cables

38

E1WF Weatherproof Area Cable Gland

Cable Gland Accessories

Single Core MV Cable Gland Selection Guide

1

32

A324/A348 & B324/B348 ZEN Glands

A2F Unarmoured Cable Gland

CABLE GLANDS & ACCESSORIES

1

CABLE GLANDS, THREAD REDUCERS & ADAPTORS

38

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

5


INDUSTRIAL Cable Glands

heading Polyamide Cable Gland

EN 60423 & EN 50262

CABLE GLANDS & ACCESSORIES

➜➜ Specification EN 60423 & EN 50262

General purpose polyamide stuffing glands, suitable for use with all unarmoured cables to restrain the cable and provide an IP68 environmental seal. Each gland is supplied with a neoprene O-ring to continue the IP68 rating at the equipment entry.

➜➜ Application Industrial In/Outdoor

Manufactured from Polyamide PA6.6 which exhibits selfextinguishing characteristics to UL94 Class V2.

➜➜ Temperature Range -20ºC to +90ºC

Available from stock in RAL 9005 black (type BK), versions are also available in RAL 7035 light grey (LG), RAL 7001 dark grey (DG).

➜➜ Protection Rating IP66

Order Reference Black (RAL9005)

1

Order Reference Light Grey (RAL7035)

Cable Outside Diameter Range

Locknuts are available to order separately.

Thread Size

Thread Pitch

Thread Length

Gland Length Maximum

A2PBK M12

A2PLG M12

3.5-7.0

M12

1.5

8.0

15.0

22.0

A2PBK M16

A2PLG M16

5.0-10.0

M16

1.5

8.0

19.0

27.0

A2PBK M20

A2PLG M20

7.0-13.0

M20

1.5

9.0

25.0

30.0

A2PBK M25

A2PLG M25

10.0-17.0

M25

1.5

10.0

30.0

39.0

A2PBK M32

A2PLG M32

13.0-21.0

M32

1.5

10.0

36.0

44.0

A2PBK M40

A2PLG M40

19.0-28.0

M40

1.5

10.0

46.0

45.0

A2PBK M50

A2PLG M50

27.0-35.0

M50

1.5

12.0

55.0

52.0

A2PBK M63

A2PLG M63

34.0-45.0

M63

1.5

12.0

66.0

55.0

heading EExe Polyamide Cable Gland

EN 60079-0/7, EN 61241-0/1

➜➜ Specification EN 60079-0/7, EN 61241-0/1 ➜➜ Application Increased Safety ➜➜ Temperature Range -35ºC to +95ºC ➜➜ Protection Rating IP66/IP68

6

Hexagon Across Flats

­­­ ATEX  certified Category 2 polyamide stuffing glands, suitable for use with all un-armoured cables within Gas Explosive atmospheres in Zones 1 & 2 and Dust Explosive atmospheres in Zones 21 & 22 on EExpII, EExeII, EExiIIA, EExiIIB & EExiIIC equipment. Features a unique clamping ring to restrain the cable and provides an IP68 environmental seal on the cable sheath. Supplied with neoprene sealing washer at the equipment entry to meet IP68. Manufactured from Grilon 2 R40 GM Polyamide 6, being LSFZeroHalogen and exhibits self-extinguishing characteristics to UL94 Class V0. Available from stock with metric threads in RAL 9005 black, a version is also available in RAL 5012 (blue) and also with PG threads, please contact ou­­­r Sales Team for further information. Locknuts are available to order separately.

Order Reference Black (RAL9005)

Order Reference Blue (RAL5012)

Cable Outside Diameter Range

Thread Size

Thread Pitch

Thread Length

Hexagon Across Flats

Gland Length Maximum

SIB-TEC M16L.BK

SIB-TEC M16L.BE

5.0-8.0

M16

1.5

15.0

19.0

27.0

SIB-TEC M20SL.BK

SIB-TEC M20SL.BE

7.0-12.0

M20

1.5

15.0

24.0

30.0

SIB-TEC M20L.BK

SIB-TEC M20L.BE

10.0-14.0

M20

1.5

15.0

270

33.0

SIB-TEC M25L.BK

SIB-TEC M25L.BE

12.0-18.0

M25

1.5

15.0

33.0

38.0

SIB-TEC M32L.BK

SIB-TEC M32L.BE

16.0-25.0

M32

1.5

15.0

42.0

42.0

SIB-TEC M40L.BK

SIB-TEC M40L.BE

22.0-32.0

M40

1.5

16.0

53.0

52.0

SIB-TEC M50L.BK

SIB-TEC M50L.BE

28.0-38.5

M50

1.5

16.0

60.0

55.0

SIB-TEC M63L.BK

SIB-TEC M63L.BE

40.0-48.0

M63

1.5

16.0

70.0

56.0

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INDUSTRIAL Cable Glands

heading A2 Cable Gland

BS 6121:Part1:1989, IEC 62444, EN 62444

CABLE GLANDS & ACCESSORIES

General purpose brass stuffing glands, suitable for use with all un-armoured cables, providing mechanical cable retention and an IP66/67/68 environmental displacement seal onto the cable’s outer sheath. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer. An IP68 version is also available to order which features an integral O-ring. Manufactured as standard from high quality brass, other materials are available including aluminium and stainless steel, to order. Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud and brass locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred. ThermIn high-temperature version also available, with seal rated upto 200ºC. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

LUL APR Product No: 2707

Cable Outside Diameter Range

Thread Size

Thread Pitch

Thread Length

Hexagon Across Flats

Body Length Maximum

Gland Weight grams

A2K 20S16 LSF

3.2-8.7

M20

1.5

10.0

24.0

25.1

70

A2K 20S LSF

6.1-11.7

M20

1.5

10.0

24.0

25.1

60

A2K 20 LSF

6.5-14.0

M20

1.5

10.0

27.0

27.2

70

A2K 25 LSF

11.1-20.0

M25

1.5

10.0

36.0

35.5

130

A2K 32 LSF

17.0-26.3

M32

1.5

10.0

41.0

34.2

150

A2K 40 LSF

23.5-32.2

M40

1.5

15.0

50.0

35.1

200

A2K 50S LSF

31.0-38.2

M50

1.5

15.0

55.0

32.0

260

A2K 50 LSF

35.6-44.0

M50

1.5

15.0

60.0

36.3

270

A2K 63S LSF

41.5-49.9

M63

1.5

15.0

70.0

33.5

430

A2K 63 LSF

47.2-55.9

M63

1.5

15.0

75.0

35.8

460

A2K 75S LSF

54.0-61.9

M75

1.5

15.0

80.0

34.2

520

A2K 75 LSF

61.1-67.9

M75

1.5

15.0

85.0

40.6

500

A2K 90 LSF

66.6-79.9

M90

2.0

24.0

108.0

58.3

1600

A2K 100 LSF

76.0-91.0

M100

2.0

24.0

123.0

55.2

1780

A2K 115 LSF

86.0-97.9

M115

2.0

24.0

133.4

65.2

2670

A2K 130 LSF

97.0-114.9

M130

2.0

24.0

152.4

73.9

3800

TECHNICAL DATA

Order Reference

Temperature Range

-60ºC to +130ºC

Cable Type

All un-armoured cables

Armour Clamping

None

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Indoor/Outdoor/Commercial/Industrial

Seal Ingress Protection Rating

IP66/IP67/IP68 (10mts depth)

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP54 standard

Deluge Protection Compliance

DTS01:91 Document: 5046 C549-D

Marine Approvals

LRS: 01/00171 (E1), ABS: 16-LD1472056-PDA

London Underground APR Number

2707

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Aluminium, nickel plated brass, 316 stainless steel

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

1

7


INDUSTRIAL Cable Glands

A2D Cable Gland

BS 6121:Part1:1989, IEC 62444, EN 62444

CABLE GLANDS & ACCESSORIES

Dome top brass stuffing gland with unique finger-locking type seal and O-ring to the equipment entry. Suitable for use with all un-armoured cables, providing mechanical cable retention and a IP66/67/68 environmental seals onto the cable’s outer sheath and equipment entry thread. Manufactured as standard from high quality, nickel-plated brass. Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required. Available with two metric thread lengths, add L to order reference if the extended length is required. An NPT threaded variant is also, please contact our Sales Team for further information. Available end 2017.

Cable Outside Diameter Range

Thread Size

Standard Thread Length

Extended Thread Length

Hexagon Across Flats

Body Length Maximum

Gland Weight grams

A2D 12

2.0-6.5

M12

6.0

10.0

16.0

22.3

20

A2D 16S

3.0-7.5

M16

6.0

10.0

20.0

23.6

30

A2D 16

5.5-10.0

M16

6.0

10.0

20.0

23.6

30

A2D 20S

5.0-9.5

M20

6.5

10.0

25.0

26.7

50

A2D 20

9.0-14.0

M20

6.5

10.0

25.0

26.7

50

A2D 25S

9.0-15.5

M25

7.0

12.0

30.0

32.0

80

A2D 25

12.5-18.0

M25

7.0

12.0

30.0

32.0

80

A2D 32S

12.5-19.0

M32

8.0

12.0

40.0

37.8

150

A2D 32

18.5-25.0

M32

8.0

12.0

40.0

37.8

150

A2D 40S

19.0-27.0

M40

8.0

15.0

50.0

44.7

260

A2D 40

24.0-32.0

M40

8.0

15.0

50.0

44.7

260

A2D 50S

24.0-34.0

M50

9.0

15.0

57.0

48.7

370

A2D 50

28.0-38.0

M50

9.0

15.0

57.0

48.7

370

A2D 63S

32.0-43.0

M63

10.0

15.0

67.0

52.2

510

A2D 63

37.0-48.0

M63

10.0

15.0

67.0

52.2

510

TECHNICAL DATA

1

Order Reference

8

Temperature Range

-60ºC to +100ºC

Cable Type

All un-armoured cables

Armour Clamping

None

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Indoor/Outdoor/Commercial/Industrial

Seal Ingress Protection Rating

IP66/IP67/IP68

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP68 standard

Standard Material

Nickel plated brass to EN12168 CW614N (CuZN39Pb3)

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INDUSTRIAL Cable Glands

BW Indoor Cable Gland

BS 6121:Part1:1989

CABLE GLANDS & ACCESSORIES

­­­ Suitable for use with all steel wire armoured (SWA) cables within dry indoor environments, providing mechanical cable retention and electrical continuity of the cable’s armouring. Metric male threads are rated at IP54. Manufactured as standard from high quality brass, other materials are available including aluminium and stainless steel, to order. Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud brass earthtag and brass or BZP locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred.

LUL APR Product No: 2707

Max. Outside Diameter

Max. Bedding Diameter

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Hexagon Across Flats

Body Length Max.

Gland Weight grams

BWK 20S LSF

15.8

11.7

M20

1.5

10.0

0.8-1.25

22.0

18.5

52

BWK 20 LSF

21.1

14.0

M20

1.5

10.0

0.8-1.25

28.0

22.5

88

BWK 25 LSF

27.2

20.0

M25

1.5

10.0

1.25-1.6

33.0

21.5

110

BWK 32 LSF

34.1

26.3

M32

1.5

10.0

1.6-2.0

41.0

22.5

149

BWK 40 LSF

42.4

32.2

M40

1.5

15.0

1.6-2.0

50.0

30.0

316

BWK 50S LSF

50.1

38.2

M50

1.5

15.0

2.0-2.5

57.1

30.0

468

BWK 50 LSF

55.7

44.1

M50

1.5

15.0

2.0-2.5

65.0

32.0

477

BWK 63S LSF

62.4

50.0

M63

1.5

15.0

2.0-2.5

75.0

41.3

632

BWK 63 LSF

68.2

56.0

M63

1.5

15.0

2.0-2.5

79.0

41.3

890

BWK 75S LSF

76.8

62.0

M75

1.5

15.0

2.0-2.5

89.0

47.6

1268

BWK 75 LSF

82.9

68.0

M75

1.5

15.0

2.5-3.0

95.0

49.6

1400

BWLK 90 LSF

90.4

80.0

M90

2.0

24.0

3.15-4.0

114.3

66.6

2460

TECHNICAL DATA

Order Reference

Temperature Range

-60ºC to +200ºC

Cable Type

Single, steel wire armoured (SWA) cables

Armour Clamping

Two-part armour lock

Design Specification

BS6121 Part 1

Application Environment

Indoor/Commercial/Industrial

Seal Ingress Protection Rating

IP2X

Sealing Area

None

Thread Ingress Protection Rating

IP54 standard

GOST-R Certificate

POCC GB. 05.H00187

GOST-K Certificate

KZ 7500361.01.01.25266

Marine Approvals: LRS

01/00171 (E1), ABS: 01-LD234401/2-PDA

London Underground APR Number

2707

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Nickel plated brass

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

1

9


INDUSTRIAL Cable Glands

CABLE GLANDS & ACCESSORIES

CW Outdoor Cable Gland

Suitable for use with all steel wire armoured (SWA) cables for either indoor or outdoor environments, providing an IP66 environmental seal to the cable outer sheath. Mechanical armour wire retention and electrical continuity is provided by a detachable armour cone and AnyWay universal clamping ring which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. Metric male thread lengths are at least 15mm and rated at IP54 as standard, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information. Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud brass earthtag and brass or BZP locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred. ThermIn high-temperature version also available, with seal rated upto 200ยบC

LUL APR Product No: 2707

Order Reference

Outside Diameter Range

Max. Bedding Diameter

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Hexagon Across Flats

Body Length Max.

Gland Weight grams

CWK 20S16 LSF

6.1-13.1

8.7

M20

1.5

15.0

0.8-1.25

24.0

48.0

100

CWK 20S LSF

9.5-15.9

11.7

M20

1.5

15.0

0.8-1.25

24.0

48.0

140

CWK 20 LSF

12.5-20.9

14.0

M20

1.5

15.0

0.8-1.25

30.5

48.0

180

CWK 25S LSF

14.0-22.0

20.0

M25

1.5

15.0

1.25-1.6

37.5

56.0

257

CWK 25 LSF

18.2-26.2

20.0

M25

1.5

15.0

1.25-1.6

37.5

56.0

257

CWK 32 LSF

23.7-33.9

26.0

M32

1.5

15.0

1.6-2.0

46.0

54.0

376

CWK 40 LSF

27.9-40.4

32.2

M40

1.5

15.0

1.6-2.0

55.0

58.0

630

CWK 50S LSF

35.2-46.7

38.2

M50

1.5

15.0

2.0-2.5

60.0

61.0

757

CWK 50 LSF

40.4-53.0

44.1

M50

1.5

15.0

2.0-2.5

70.1

60.0

862

CWK 63S LSF

45.6-59.4

50.0

M63

1.5

15.0

2.0-2.5

75.0

74.0

1390

CWK 63 LSF

54.6-65.8

56.0

M63

1.5

15.0

2.0-2.5

80.0

71.0

1360

CWK 75S LSF

59.0-72.0

62.0

M75

1.5

15.0

2.0-2.5

90.0

86.0

2307

CWK 75 LSF

66.7-78.4

64.2

M75

1.5

15.0

2.5-3.0

100.0

82.0

2909

CWK 90 LSF

76.2-90.3

78.6

M90

2.0

24.0

3.15-4.0

114.3

95.0

3858

CWK 100 LSF

86.1-101.4

91.0

M100

2.0

24.0

3.15-4.0

123.0

95.0

4958

CWK 115 LSF

101.5-110.2

98.0

M115

2.0

24.0

3.15-4.0

133.4

107.5

5058

CWK 130 LSF

110.2-123.2

115.0

M130

2.0

24.0

3.15-4.0

152.4

110.0

6158

TECHNICAL DATA

1

10

BS 6121:Part1:1989, IEC 62444, EN 62444

Temperature Range

-60ยบC to +130ยบC

Cable Type

Single, steel wire armoured (SWA) cables

Armour Clamping

Separate armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Indoor/Outdoor/Commercial/Industrial

Seal Ingress Protection Rating

IP66 (standard)

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP54 standard

GOST-R Certificate

POCC GB. 05.H00187

GOST-K Certificate

KZ 7500361.01.01.25266

Marine Approvals

LRS: 01/00171 (E1), ABS: 01-LD234401/2-PDA

London Underground APR Number

2707

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Aluminium, nickel plated brass

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


INDUSTRIAL Cable Glands

E1W Weatherproof Cable Gland

BS 6121:Part1:1989, IEC 62444, EN 62444

CABLE GLANDS & ACCESSORIES

Suitable for use with all steel wire armoured (SWA) cables within exposed outdoor environments, providing an IP66 environmental seal on the cable’s inner and outer sheaths. Mechanical armour wire retention and electrical continuity is provided by a detachable armour cone and AnyWay universal clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. Metric male thread lengths are at least 15mm and supplied with ETS nylon thread washers to retain the IP66 rating. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information. Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud, nylon thread washer, brass earthtag and locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred. ThermIn high-temperature version also available, with seal rated upto 200ºC.

LUL APR Product No: 2707

Order Reference

Outside Diameter Range

Bedding Diameter Range

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Hexagon Across Flats

Body Length Max.

Gland Weight grams

E1WK 20S16 LSF

6.1-13.1

3.1-8.6

M20

1.5

15.0

0.8-1.25

24.0

72.5

163

E1WK 20S LSF

9.5-15.9

6.1-11.6

M20

1.5

15.0

0.8-1.25

24.0

70.0

150

E1WK 20 LSF

12.5-20.9

6.5-13.9

M20

1.5

15.0

0.8-1.25

30.5

73.0

210

E1WK 25S LSF

14.0-22.0

11.1-19.9

M25

1.5

15.0

1.25-1.6

37.5

89.0

330

E1WK 25 LSF

18.2-26.2

11.1-19.9

M25

1.5

15.0

1.25-1.6

37.5

89.0

330

E1WK 32 LSF

23.7-33.9

17.0-26.2

M32

1.5

15.0

1.6-2.0

46.0

86.0

430

E1WK 40 LSF

27.9-40.4

22.0-32.1

M40

1.5

15.0

1.6-2.0

55.0

90.0

620

E1WK 50S LSF

35.2-46.7

29.5-38.1

M50

1.5

15.0

2.0-2.5

60.0

91.0

750

E1WK 50 LSF

40.4-53.0

35.6-44.0

M50

1.5

15.0

2.0-2.5

70.1

95.0

950

E1WK 63S LSF

45.6-59.4

40.1-49.9

M63

1.5

15.0

2.0-2.5

75.0

102.0

1340

E1WK 63 LSF

54.6-65.8

47.2-55.9

M63

1.5

15.0

2.0-2.5

80.0

104.0

1340

E1WK 75S LSF

59.0-72.0

52.8-61.9

M75

1.5

15.0

2.0-2.5

90.0

115.0

2110

E1WK 75 LSF

66.7-78.4

59.1-67.9

M75

1.5

15.0

2.5-3.0

100.0

117.0

2420

E1WK 90 LSF

76.2-90.3

66.6-78.6

M90

2.0

24.0

3.15-4.0

114.3

147.0

4210

E1WK 100 LSF

86.1-101.4

76.0-90.9

M100

2.0

24.0

3.15-4.0

123.0

140.0

4450

101.5-110.2

86.0-97.9

M115

2.0

24.0

3.15-4.0

133.4

162.0

6190

110.2-123.2

97.0-114.9

M130

2.0

24.0

3.15-4.0

152.4

174.0

8340

TECHNICAL DATA

E1WK 115 LSF E1WK 130 LSF

Temperature Range

-60ºC to +130ºC

Cable Type

Single, steel wire armoured (SWA) cables

Armour Clamping

Separate armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Outdoor/Weatherproof/Commercial/Industrial

Seal Ingress Protection Rating

IP66 (IP67/IP68 version also available to order)

Sealing Area

Inner and Outer sheath

Thread Ingress Protection Rating

IP54 standard, IP66 with supplied ETS thread washer

GOST-R Certificate

POCC GB. 05.H00187

GOST-K Certificate

KZ 7500361.01.01.25266

Marine Approvals

LRS: 01/00171 (E1), ABS: 01-LD234401/2-PDA

London Underground APR Number

2707

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Aluminium, nickel plated brass

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

1

11


INDUSTRIAL Cable Glands

CABLE GLANDS & ACCESSORIES

CWCIEL Outdoor Cable Gland Symmetrical Fault Current rating for 1second applicable to the CIEL range:

12

­­­ Suitable for use with all steel wire armoured (SWA) cables for either indoor or outdoor environments, featuring a CIEL cast integral earth lug providing a permanently crimped, lowimpedence connection to the cable armouring. Particularly critical on installations where high induced currents through the cable armour may be experienced, or for use with 11-42kV cables. An IP66 environmental seal is provided to the cable outer sheath. Metric male threads are rated at IP54 as standard, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

➜➜ Sizes 20S-40mm 26.0kA ➜➜ Sizes 50S-130mm 43.0kA

Available in kit form which includes:  gland, grey LSFZeroHalogen shroud and brass locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds. Aluminium version also available for AWA cables, type CWALCIEL .

Order Reference

Max. Bedding Diameter

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Hexagon Across Flats

CIEL Bolt Size

Body Length Max.

Gland Weight grams

CWCIELK 20S LSF 9.5-15.9

11.7

M20

1.5

10.0

0.8-1.25

24.0

M8

48.0

195

CWCIELK 20 LSF

12.5-20.9

14.0

M20

1.5

10.0

0.8-1.25

30.5

M8

48.0

276

CWCIELK 25S LSF

14.0-22.0

20.0

M25

1.5

10.0

1.25-1.6

37.5

M8

56.0

436

CWCIELK 25 LSF

18.2-26.2

20.0

M25

1.5

10.0

1.25-1.6

37.5

M8

56.0

435

Outside Diameter Range

CWCIELK 32 LSF

23.7-33.9

26.0

M32

1.5

10.0

1.6-2.0

46.0

M8

54.0

506

CWCIELK 40 LSF

27.9-40.4

32.2

M40

1.5

15.0

1.6-2.0

55.0

M10

58.0

802

CWCIELK 50S LSF 35.2-46.7

38.2

M50

1.5

15.0

2.0-2.5

60.0

M12

61.0

883

CWCIELK 50 LSF

44.1

M50

1.5

15.0

2.0-2.5

70.1

M12

60.0

1088

CWCIELK 63S LSF 45.6-59.4

50.0

M63

1.5

15.0

2.0-2.5

75.0

M12

74.0

1636

CWCIELK 63 LSF

54.6-65.8

56.0

M63

1.5

15.0

2.0-2.5

80.0

M12

71.0

1597

CWCIELK 75S LSF

59.0-72.0

62.0

M75

1.5

15.0

2.0-2.5

90.0

M12

86.0

2310

CWCIELK 75 LSF

66.7-78.4

64.2

M75

1.5

15.0

2.5-3.0

100.0

M12

82.0

2717

CWCIELK 90 LSF

76.2-90.3

78.6

M90

2.0

24.0

3.15-4.0

114.3

M12

95.0

4417

CWCIELK 100 LSF

86.1-101.4

91.0

M100 2.0

24.0

3.15-4.0

123.0

M12

95.0

4820

CWCIELK 115 LSF

101.5-110.2

98.0

M115

2.0

24.0

3.15-4.0

133.4

M12

107.5

6191

CWCIELK 130 LSF

110.2-123.2

115.0

M130

2.0

24.0

3.15-4.0

152.4

M12

110.0

8388

TECHNICAL DATA

1

BS 6121:Part1:1989, IEC 62444, EN 62444

40.4-53.0

Temperature Range

-60ºC to +130ºC

Cable Type

Single, steel wire armoured (SWA) cables

Armour Clamping

Separate armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Indoor/Outdoor/Commercial/Industrial

Seal Ingress Protection Rating

IP66

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP54 standard

GOST-R Certificate

POCC GB. 05.H00187

GOST-K Certificate

KZ 7500361.01.01.25266

Marine Approvals

LRS: 01/00171 (E1), ABS: 01-LD234401/2-PDA

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Aluminium, nickel plated brass

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


INDUSTRIAL Cable Glands

CWAL Aluminium Cable Gland

Suitable for use with aluminium wire armoured (AWA) cables for either indoor or outdoor environments, providing an IP66 environmental seal to the cable’s outer sheath. A variant is also available, Type CY, to suit aluminium strip armoured (ASA) cables, to order. Mechanical armour wire retention and electrical continuity of the AWA is provided by an armour cone and separate clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information. Available from stock in kit form which includes: aluminium gland, grey LSFZeroHalogen shroud, aluminium earthtag and locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred.

LUL APR Product No: 2707

Outside Diameter Range

Max. Bedding Diameter

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Hexagon Across Flats

Body Length Max.

Gland Weight grams

CWALK 20S LSF

9.5-15.9

11.7

M20

1.5

10.0

0.8-1.25

24.0

48.0

53

CWALK 20 LSF

12.5-20.9

14.0

M20

1.5

10.0

0.8-1.25

30.5

48.0

64

CWALK 25 LSF

18.2-26.2

20.0

M25

1.5

10.0

1.25-1.6

37.5

56.0

72

CWALK 32 LSF

23.7-33.9

26.0

M32

1.5

10.0

1.6-2.0

46.0

54.0

112

CWALK 40 LSF

27.9-40.4

32.2

M40

1.5

15.0

1.6-2.0

55.0

58.0

180

CWALK 50S LSF

35.2-46.7

38.2

M50

1.5

15.0

2.0-2.5

60.0

61.0

208

CWALK 50 LSF

40.4-53.0

44.1

M50

1.5

15.0

2.0-2.5

70.1

60.0

264

CWALK 63S LSF

45.6-59.4

50.0

M63

1.5

15.0

2.0-2.5

75.0

74.0

410

CWALK 63 LSF

54.6-65.8

56.0

M63

1.5

15.0

2.0-2.5

80.0

71.0

368

CWALK 75S LSF

59.0-72.0

62.0

M75

1.5

15.0

2.0-2.5

90.0

86.0

645

CWALK 75 LSF

66.7-78.4

64.2

M75

1.5

15.0

2.5-3.0

100.0

82.0

735

CWALK 90 LSF

76.2-90.3

78.6

M90

2.0

24.0

3.15-4.0

114.3

95.0

785

TECHNICAL DATA

Order Reference

Temperature Range

-60ºC to +130ºC

Cable Type

Single, aluminium wire armoured (AWA) cables

Armour Clamping

Separate armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Indoor/Outdoor/Commercial/Industrial

Seal Ingress Protection Rating

IP66 (standard)

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP54 standard

GOST-R Certificate

POCC GB. 05.H00187

GOST-K Certificate

KZ 7500361.01.01.25266

Marine Approvals

LRS: 01/00171 (E1), ABS: 01-LD234401/2-PDA

London Underground APR Number

2707

Standard Material

Aluminium alloy grade BS1474/1 6082/HE30

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE GLANDS & ACCESSORIES

BS 6121:Part1:1989, IEC 62444, EN 62444

1

13


INDUSTRIAL Cable Glands

CABLE GLANDS & ACCESSORIES

E1WAL Weatherproof Cable Gland

Suitable for use with aluminium wire armoured (AWA) cables for outdoor, weatherproof environments, providing an IP66 environmental seal to both the cable’s inner and outer sheaths. A variant is also available, Type E1Y, to suit aluminium strip armoured (ASA) cables, to order. Mechanical armour wire retention and electrical continuity of the AWA is provided by an armour cone and separate clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information. Available from stock in kit form which includes: aluminium gland, grey LSFZeroHalogen shroud, aluminium earthtag and locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred.

LUL APR Product No: 2707

Order Reference

Outside Diameter Range

Bedding Diameter Range

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Hexagon Across Flats

Body Length Max.

Gland Weight grams

E1WALK 20S LSF

9.5-15.9

6.1-11.6

M20

1.5

15.0

0.8-1.25

24.0

70.0

68

E1WALK 20 LSF

12.5-20.9

6.5-13.9

M20

1.5

15.0

0.8-1.25

30.5

73.0

99

E1WALK 25 LSF

18.2-26.2

11.1-19.9

M25

1.5

15.0

1.25-1.6

37.5

89.0

160

E1WALK 32 LSF

23.7-33.9

17.0-26.2

M32

1.5

15.0

1.6-2.0

46.0

86.0

218

E1WALK 40 LSF

27.9-40.4

22.0-32.1

M40

1.5

15.0

1.6-2.0

55.0

90.0

353

E1WALK 50S LSF

35.2-46.7

29.5-38.1

M50

1.5

15.0

2.0-2.5

60.0

91.0

390

E1WALK 50 LSF

40.4-53.0

35.6-44.0

M50

1.5

15.0

2.0-2.5

70.1

95.0

498

E1WALK 63S LSF

45.6-59.4

40.1-49.9

M63

1.5

15.0

2.0-2.5

75.0

102.0

713

E1WALK 63 LSF

54.6-65.8

47.2-55.9

M63

1.5

15.0

2.0-2.5

80.0

104.0

715

E1WALK 75S LSF

59.0-72.0

52.8-61.9

M75

1.5

15.0

2.0-2.5

90.0

115.0

1015

E1WALK 75 LSF

66.7-78.4

59.1-67.9

M75

1.5

15.0

2.5-3.0

100.0

117.0

1205

E1WALK 90 LSF

76.2-90.3

66.6-78.6

M90

2.0

24.0

3.15-4.0

114.3

147.0

1273

TECHNICAL DATA

1

14

BS 6121:Part1:1989, IEC 62444, EN 62444

Temperature Range

-60ºC to +130ºC

Cable Type

Single, aluminium wire armoured (AWA) cables

Armour Clamping

Separate armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Outdoor/Weatherproof/Commercial/Industrial

Seal Ingress Protection Rating

IP66 (IP67/IP68 version also available to order)

Sealing Area

Inner and Outer sheath

Thread Ingress Protection Rating

IP54 standard, IP66 with supplied ETS thread washer

GOST-R Certificate

POCC GB. 05.H00187

GOST-K Certificate

KZ 7500361.01.01.25266

Marine Approvals

LRS: 01/00171 (E1), ABS: 01-LD234401/2-PDA

London Underground APR Number

2707

Standard Material

Aluminium alloy grade BS1474/1 6082/HE30

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


INDUSTRIAL Cable Glands

CWALCIEL Outdoor Cable Gland Symmetrical Fault Current rating for 1second applicable to the CIEL range:

Suitable for use with all aluminium wire armoured (AWA) cables for either indoor or outdoor environments, featuring a CIEL cast integral earth lug which provides a permanently crimped, lowimpedence connection to the cable armouring. Particularly critical on installations where high induced currents through the cable armour may be experienced, or for use with 11-42kV cables. An IP66 environmental seal is provided to the cable outer sheath. Metric male threads are rated at IP54 as standard, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

➜➜ Sizes 20S-40mm: 26.0kA ➜➜ Sizes 50S-130mm: 43.0kA

Available in kit form which includes: aluminium gland, grey LSFZeroHalogen shroud and aluminium locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred. Symmetrical Fault Current rating for 1second applicable to the CIEL range,

Outside Diameter Range

Max. Bedding Diameter

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Hexagon Across Flats

CIEL Bolt Size

Body Length Max.

Gland Weight grams

CWALCIELK 20S LSF

9.5-15.9

11.7

M20

1.5

10.0

0.8-1.25

24.0

M8

48.0

46

CWALCIELK 20 LSF

12.5-20.9

14.0

M20

1.5

10.0

0.8-1.25

30.5

M8

48.0

72

CWALCIELK 25S LSF

14.0-22.0

20.0

M25

1.5

10.0

1.25-1.6

37.5

M8

56.0

94

CWALCIELK 25 LSF

18.2-26.2

20.0

M25

1.5

10.0

1.25-1.6

37.5

M8

56.0

94

CWALCIELK 32 LSF

23.7-33.9

26.0

M32

1.5

10.0

1.6-2.0

46.0

M8

54.0

146

CWALCIELK 40 LSF

27.9-40.4

32.2

M40

1.5

15.0

1.6-2.0

55.0

M10

58.0

224

CWALCIELK 50S LSF

35.2-46.7

38.2

M50

1.5

15.0

2.0-2.5

60.0

M12

61.0

282

CWALCIELK 50 LSF

40.4-53.0

44.1

M50

1.5

15.0

2.0-2.5

70.1

M12

60.0

360

CWALCIELK 63S LSF

45.6-59.4

50.0

M63

1.5

15.0

2.0-2.5

75.0

M12

74.0

452

CWALCIELK 63 LSF

54.6-65.8

56.0

M63

1.5

15.0

2.0-2.5

80.0

M12

71.0

496

CWALCIELK 75S LSF

59.0-72.0

62.0

M75

1.5

15.0

2.0-2.5

90.0

M12

86.0

740

CWALCIELK 75 LSF

66.7-78.4

64.2

M75

1.5

15.0

2.5-3.0

100.0

M12

82.0

872

CWALCIELK 90 LSF

76.2-90.3

78.6

M90

2.0

24.0

3.15-4.0

114.3

M12

95.0

1165

CWALCIELK 100 LSF

86.1-101.4

91.0

M100 2.0

24.0

3.15-4.0

123.0

M12

95.0

1272

CWALCIELK 115 LSF

101.5-110.2

98.0

M115

2.0

24.0

3.15-4.0

133.4

M12

107.5

1635

CWALCIELK 130 LSF

110.2-123.2

115.0

M130

2.0

24.0

3.15-4.0

152.4

M12

110.0

2215

TECHNICAL DATA

Order Reference

Temperature Range

-60ºC to +130ºC

Cable Type

Single, aluminium wire armoured (AWA) cables

Armour Clamping

Separate armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Indoor/Outdoor/Commercial/Industrial

Seal Ingress Protection Rating

IP66

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP54 standard

GOST-R Certificate

POCC GB. 05.H00187

GOST-K Certificate

KZ 7500361.01.01.25266

Marine Approvals

LRS: 01/00171 (E1), ABS: 01-LD234401/2-PDA

London Underground APR Number

2707

Standard Material

Aluminium alloy grade BS1474/1 6082/HE30

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE GLANDS & ACCESSORIES

BS 6121:Part1:1989, IEC 62444, EN 62444

1

15


INDUSTRIAL Cable Glands

CABLE GLANDS & ACCESSORIES

121 Unarmoured Cable Gland

General purpose brass stuffing glands, suitable for use with all un-armoured cables, providing mechanical cable retention and an IP66/67/68 environmental displacement seal onto the cable’s outer sheath. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer. Manufactured as standard from high quality brass grade, other materials are available including nickel-plated brass and stainless steel, to order. Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Order Reference

Outside Diameter Range

Thread Size

Thread Pitch

Thread Length

Hexagon Across Flats

Body Length Minimum

Gland Weight grams

121/2K/M16

3.0-8.0

M16

1.5

15.0

19.0

23.5

60

121/OS/M20

3.0-8.0

M20

1.5

15.0

24.0

21.8

60

121/O/M20

7.5-11.9

M20

1.5

15.0

24.0

21.8

60

121/A/M20S

8.5-13.4

M20

1.5

15.0

30.0

22.8

70

121/A/M20

11.0-14.3

M20

1.5

15.0

30.0

22.8

70

121/B/M25S

9.5-15.4

M25

1.5

15.0

36.0

23.8

130

121/B/M25

13.0-20.2

M25

1.5

15.0

36.0

23.8

130

121/C/M32S

15.5-21.2

M32

1.5

15.0

46.0

26.2

150

121/C/M32

19.0-26.5

M32

1.5

15.0

46.0

26.2

150

121/C2/M40S

22.0-28.0

M40

1.5

15.0

55.0

27.5

200

121/C2/M40

25.0-32.5

M40

1.5

15.0

55.0

27.5

200

121/D/M50S

27.5-34.8

M50

1.5

15.0

65.0

38.5

260

121/D/M50

31.5-44.4

M50

1.5

15.0

65.0

38.5

260

121/E/M63S

39.0-46.5

M63

1.5

15.0

80.0

36.2

430

121/E/M63

42.5-56.3

M63

1.5

15.0

80.0

36.2

430

121/F/M75S

48.5-58.3

M75

1.5

15.0

95.0

38.5

520

121/F/M75

54.5-68.2

M75

1.5

15.0

95.0

38.5

520

121/G/M80

67.0-73.0

M80

2.0

20.0

106.4

41.0

1400

121/H/M90

67.0-77.6

M90

2.0

20.0

115.0

41.0

1600

121/J/M100

75.0-91.6

M100

2.0

20.0

127.0

41.0

1800

TECHNICAL DATA

1

16

BS 6121:Part1:1989, IEC 62444, EN 62444

Temperature Range

-60ºC to +100ºC

Cable Type

All un-armoured cables

Armour Clamping

None

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Indoor/Outdoor/Commercial/Industrial

Seal Ingress Protection Rating

IP66/IP67/IP68 (30metres for seven days)

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP54 standard, IP66 when using ETS thread washer

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Nickel plated brass, 316 stainless steel

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


INDUSTRIAL Cable Glands

heading 153/RAC Weatherproof Cable Gland

Brass weatherproof gland providing an IP66 environmental seal on the cable inner and outer sheaths and three-part armour wire termination. This gland features a RAC Reversible Armour Clamp for use with all cable types, SWA, STA and wire braid. IP66/67/68 seals throughout the gland construction and a uniform hexagon profile to enable easy installation. Manufactured as standard from high quality brass, other materials are available including nickel-plated brass and stainless steel, to order. Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Order Reference

Outside Diameter Range

Bedding Diameter Range

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Braid/Tape Thickness

Hexagon Across Flats

Body Length Min.

Gland Weight grams

153/RAC/2K/M16

5.5-10.9

3.0-8.0

M16

1.5

15.0

0.8-1.25

0.0-0.8

24.0

64.4

150

153/RAC/OS/M20

5.5-12.0

3.0-8.0

M20

1.5

15.0

0.8-1.25

0.0-0.8

24.0

64.4

160

153/RAC/O/M20

9.5-16.0

6.5-11.9

M20

1.5

15.0

0.8-1.25

0.0-0.8

24.0

64.4

160

153/RAC/A/M20S

12.5-20.5

8.5-13.4

M20

1.5

15.0

0.8-1.25

0.0-0.8

30.0

65.4

230

153/RAC/A/M20

12.5-20.5

10.0-14.3

M20

1.5

15.0

0.8-1.25

0.0-0.8

30.0

65.4

230

153/RAC/B/M25S

16.9-26.0

9.5-15.4

M25

1.5

15.0

1.25-1.6

0.0-0.7

36.0

71.0

350

153/RAC/B/M25

16.9-26.0

12.5-20.2

M25

1.5

15.0

1.25-1.6

0.0-0.7

36.0

71.0

350

153/RAC/C/M32S

22.0-33.0

14.5-21.2

M32

1.5

15.0

1.6-2.0

0.0-0.7

46.0

76.0

550

153/RAC/C/M32

22.0-33.0

19.0-26.5

M32

1.5

15.0

1.6-2.0

0.0-0.7

46.0

76.0

550

153/RAC/C2/M40S 28.0-41.0

22.0-28.0

M40

1.5

15.0

1.6-2.0

0.0-0.7

55.0

78.1

840

153/RAC/C2/M40

28.0-41.0

25.0-32.5

M40

1.5

15.0

1.6-2.0

0.0-0.7

55.0

78.1

840

153/RAC/D/M50S

36.0-52.6

27.5-34.8

M50

1.5

15.0

1.8-2.5

0.0-1.0

65.0

93.1

1270

153/RAC/D/M50

36.0-52.6

31.5-44.4

M50

1.5

15.0

1.8-2.5

0.0-1.0

65.0

93.1

1270

153/RAC/E/M63S

46.0-65.3

39.0-46.5

M63

1.5

15.0

1.8-2.5

0.0-1.0

80.0

99.0

1840

153/RAC/E/M63

46.0-65.3

42.5-56.3

M63

1.5

15.0

1.8-2.5

0.0-1.0

80.0

99.0

1840

153/RAC/F/M75S

57.0-78.0

48.5-58.3

M75

1.5

15.0

1.8-2.5

0.0-1.0

95.0

101.9

2560

153/RAC/F/M75

57.0-78.0

54.5-68.2

M75

1.5

15.0

1.8-2.5

0.0-1.0

95.0

101.9

2560

153/RAC/G/M80

75.0-89.5

67.0-73.0

M80

2.0

20.0

2.0-3.5

0.0-1.0

106.4

90.6

3680

75.0-89.5

67.0-77.6

M90

2.0

20.0

2.0-3.5

0.0-1.0

115.0

90.6

4720

88.0-104.5

75.0-91.6

M100

2.0

20.0

2.5-4.0

0.0-1.0

127.0

90.6

5870

TECHNICAL DATA

153/RAC/H/M90 153/RAC/J/M100

Temperature Range

-60ยบC to +80ยบC

Cable Type

SWA & STA armoured cables, wire-braided cables

Armour Clamping

RAC reversible clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Outdoor/Weatherproof/Commercial/Industrial

Seal Ingress Protection Rating

IP66/IP67/IP68 (30metres for seven days)

Sealing Area

Inner and Outer sheath

Thread Ingress Protection Rating

IP54 standard, IP66 when using ETS thread washer

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Nickel plated brass, 316 stainless steel

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE GLANDS & ACCESSORIES

BS 6121:Part1:1989, IEC 62444, EN 62444

1

17


ZEN Cable Gland Concept

heading A324/A348 & B324/B348 ZEN Glands

CABLE GLANDS & ACCESSORIES

Symmetrical Fault Current rating for 1second applicable to the CIEL range:

➜➜ Sizes 50S-130mm 43.0kA

18

The ZEN range of insulated cable glands enables an innovative approach for electrical installations, providing a method which permits the zoning of earth connections for earthed neutral systems of supply. The ZEN concept effectively insulates the gland and cable armouring from the equipment, eliminates circulating currents and provides high levels of protection against fault currents, particularly useful for Medium Voltage (11-33kV) cable installations. Manufactured in both aluminium (A prefix) and brass (B prefix) depending upon the armour wire material, two variants of gland are available: ➜➜ (A)(B)324 ZEN insulated gland with CIEL (cast integral earth lug)

➜➜ (A)(B)348 standard ZEN insulated gland

It is usual to install the 324-style CIEL gland at the supply end of the cable, with the 348-style being installed onto the equipment at the load end. Mechanical armour wire retention and electrical continuity is provided by a separate armour cone and clamping ring which allows for easy removal of the gland body for testing. Rather than a traditional metric thread at the equipment entry, the ZEN concept features a two-part insulated component which secures the gland onto the equipment, continuing the IP66 rating. 324-style CIEL Version Order Ref.

348-style Insulated Version Order Ref.

Outside Diameter Range

Max. Bedding Diameter

Fixing Hole Diameter

Armour Wire Diameter

Hexagon Across Flats

CIEL Bolt Size

Body Length Maximum

(A)(B)324 20S

(A)(B)348 20S

9.5-15.9

11.6

20.6

0.8-1.25

24.0

M8

58.6

(A)(B)324 20

(A)(B)348 20

12.5-20.9

13.9

20.6

0.8-1.25

30.5

M8

59.9

(A)(B)324 25S

(A)(B)348 25S

14.0-22.0

19.9

25.6

1.25-1.6

37.5

M8

69.1

(A)(B)324 25

(A)(B)348 25

18.2-26.2

19.9

25.6

1.25-1.6

37.5

M8

69.1

(A)(B)324 32

(A)(B)348 32

23.7-33.9

26.2

32.6

1.6-2.0

46.0

M8

67.6

(A)(B)324 40

(A)(B)348 40

27.9-40.4

32.1

40.6

1.6-2.0

55.0

M10

73.1

(A)(B)324 50S

(A)(B)348 50S

35.2-46.7

38.1

50.7

2.0-2.5

60.0

M12

72.1

(A)(B)324 50

(A)(B)348 50

40.4-53.0

44.0

50.7

2.0-2.5

70.1

M12

74.2

(A)(B)324 63S

(A)(B)348 63S

45.6-59.4

49.9

63.7

2.0-2.5

75.0

M12

86.2

(A)(B)324 63

(A)(B)348 63

54.6-65.8

55.9

63.7

2.0-2.5

80.0

M12

86.1

(A)(B)324 75S

(A)(B)348 75S

59.0-72.0

61.9

75.7

2.0-2.5

90.0

M12

96.5

(A)(B)324 75

(A)(B)348 75

66.7-78.4

67.9

75.7

2.5-3.0

100.0

M12

95.3

(A)(B)324 90

(A)(B)348 90

76.2-90.3

79.4

90.8

3.15-4.0

115.0

M12

107.6

TECHNICAL DATA

1

➜➜ Sizes 20S-40mm 26.0kA

BS 6121:Part1:1989, IEC 62444, EN 62444

Temperature Range

-60ºC to +130ºC

Cable Type

Single, steel (SWA) or aluminium (AWA) wire armoured cables

Armour Clamping

Separate armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Indoor/Outdoor/Industrial/Power Generation

Seal Ingress Protection Rating

IP66

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP66

GOST-R Certificate

POCC GB. 05.H00187

GOST-K Certificate

KZ 7500361.01.01.25266

Marine Approvals

LRS: 01/00171 (E1), ABS: 01-LD234401/2-PDA

Standard Materials

A324/A348: Aluminium to BS1474/1 6082/HE30 B324/B348: Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Nickel plated brass and 316 stainless steel

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


ZEN Cable Gland Concept

B327/B350 Brass ZEN Cable Glands Symmetrical Fault Current rating for 1second applicable to the CIEL range:

ZEN insulated brass gland suitable for use with screened telecommunication and control cables with steel wire armoured (SWA). Suitable for use within indoor or outdoor environments, providing an IP66 environmental seal to the cable outer sheath. The ZEN concept effectively insulates the gland, cable armouring and screening layer from the equipment, eliminating circulating currents and cable noise and provides a single-point earthing facility, two variants available:

➜➜ Sizes 20S-40mm 26.0kA ➜➜ Sizes 50S-130mm 43.0kA

➜➜ B327 ZEN insulated gland with CIEL cast integral earth lug

➜➜ B350 standard ZEN insulated gland

Mechanical armour wire retention and electrical continuity is provided by a separate armour cone and clamping ring which allows for easy removal of the gland body for testing. Rather than a traditional metric thread at the equipment entry, the ZEN concept features a two-part insulated component which secures the gland onto the equipment, continuing the IP66 rating.

B327 CIEL Version Order Reference

B350 Insulated Version Order Reference

Outside Diameter Range

Max. Bedding Diameter

Fixing Hole Diameter

Armour Wire Diameter

Hexagon Across Flats

CIEL Bolt Size

Body Length Max

Gland Weight grams

B327 20S

B350 20S

9.5-15.9

11.6

20.6

0.8-1.25

24.0

M8

58.6

160

B327 20

B350 20

12.5-20.9

13.9

20.6

0.8-1.25

30.5

M8

59.9

220

B327 25S

B350 25S

14.0-22.0

19.9

25.6

1.25-1.6

37.5

M8

69.1

340

B327 25

B350 25

18.2-26.2

19.9

25.6

1.25-1.6

37.5

M8

69.1

340

B327 32

B350 32

23.7-33.9

26.2

32.6

1.6-2.0

46.0

M8

67.6

440

B327 40

B350 40

27.9-40.4

32.1

40.6

1.6-2.0

55.0

M10

73.1

710

B327 50S

B350 50S

35.2-46.7

38.1

50.7

2.0-2.5

60.0

M12

72.1

820

B327 50

B350 50

40.4-53.0

44.0

50.7

2.0-2.5

70.1

M12

74.2

1060

B327 63S

B350 63S

45.6-59.4

49.9

63.7

2.0-2.5

75.0

M12

86.2

1510

B350 63

54.6-65.8

55.9

63.7

2.0-2.5

80.0

M12

86.1

1530

B350 75S

59.0-72.0

61.9

75.7

2.0-2.5

90.0

M12

96.5

2100

B327 75

B350 75

66.7-78.4

67.9

75.7

2.5-3.0

100.0

M12

95.3

2620

B327 90

B350 90

76.2-90.3

79.4

90.8

3.15-4.0

115.0

M12

107.6

3740

TECHNICAL DATA

B327 63 B327 75S

Temperature Range

-60ºC to +130ºC

Cable Type

Screened telecommunication and control SWA cables

Armour Clamping

Separate armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Indoor/Outdoor/Industrial/Power Generation

Seal Ingress Protection Rating

IP66

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP66

GOST-R Certificate

POCC GB. 05.H00187

v GOST-K Certificate

KZ 7500361.01.01.25266

Marine Approvals

LRS: 01/00171 (E1), ABS: 01-LD234401/2-PDA

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Aluminium, nickel plated brass, 316 stainless steel

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE GLANDS & ACCESSORIES

BS 6121:Part1:1989, IEC 62444, EN 62444

1

19


ATEX HAZARDOUS AREA Cable Glands

CABLE GLANDS & ACCESSORIES

A2F Unarmoured Cable Gland

ATEX certified brass stuffing glands suitable for use with all un-armoured cables, providing mechanical cable retention and an IP66/67/68 LSFZeroHalogen environmental displacement seal onto the cable’s outer sheath. Tri-Star triple certified Flameproof EExd, Increased Safety EExe and Restricted Breathing ExnR for use within hazardous areas. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer or IP68 deluge-protected with the addition of an O-ring to special order. Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud and brass locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred. Longer metric threads are also available as well as a NPT threaded variant. The A2F gland can also be supplied rated to IP67 or IP68 to special order, please contact our Sales Team for further information. ThermEx high-temperature version also available, with seal rated upto 200ºC.

Order Reference

20

Outside Diameter Range

Thread Size

Thread Pitch

Thread Length

Hexagon Across Flats

Body Length Max

Gland Weight grams

A2FK 16 LSF

3.2-8.7

M16

1.5

15.0

24.0

25.1

60

A2FK 20S16 LSF

3.2-8.7

M20

1.5

15.0

24.0

25.1

70

A2FK 20S LSF

6.1-11.7

M20

1.5

15.0

24.0

25.1

60

A2FK 20 LSF

6.5-14.0

M20

1.5

15.0

27.0

27.2

70

A2FK 25 LSF

11.1-20.0

M25

1.5

15.0

36.0

35.5

130

A2FK 32 LSF

17.0-26.3

M32

1.5

15.0

41.0

34.2

150

A2FK 40 LSF

23.5-32.2

M40

1.5

15.0

50.0

35.1

200

A2FK 50S LSF

31.0-38.2

M50

1.5

15.0

55.0

32.0

260

A2FK 50 LSF

35.6-44.0

M50

1.5

15.0

60.0

36.3

270

A2FK 63S LSF

41.5-49.9

M63

1.5

15.0

70.0

33.5

430

A2FK 63 LSF

47.2-55.9

M63

1.5

15.0

75.0

35.8

460

A2FK 75S LSF

54.0-61.9

M75

1.5

15.0

80.0

34.2

520

A2FK 75 LSF

61.1-67.9

M75

1.5

15.0

85.0

40.6

500

A2FK 90 LSF

66.6-79.9

M90

2.0

24.0

108.0

58.3

1600

A2FK 100 LSF

76.0-91.0

M100

2.0

24.0

123.0

55.2

1780

A2FK 115 LSF

86.0-97.9

M115

2.0

24.0

133.4

65.2

2670

A2FK 130 LSF

97.0-114.9

M130

2.0

24.0

152.4

73.9

3800

TECHNICAL DATA

1

BS 6121:Part1:1989, IEC 62444, EN 62444

Temperature Range

-60ºC to +130ºC

Cable Type

All un-armoured cables

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Zone 1, Zone 2, Zone 21 and Zone 22 hazardous areas

ATEX Certification

SIRA13ATEX1068X, SIRA13ATEX4074X

IECEx Certification

IECEx SIR 13.0023X, IECEx SIM 14.006X

Code of Protection

Exd IIC, Exe II, ExnR II, Enclosure Type 4X Class 1, Div. 1 & Div. 2, Groups B, C & D

Seal Ingress Protection Rating

IP66/IP67/IP68 (10mts depth)

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP54 standard

Deluge Protection Compliance

DTS01:91 Document: 5046 C549-D

Marine Approvals

LRS: 01/00172 (E3), DNV E-13848, ABS: 14-LD234401A-4-PDA

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Aluminium, nickel plated brass, 316 stainless steel

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


ATEX HAZARDOUS AREA Cable Glands

E1WF Weatherproof Area Cable Gland

Flameproof ATEX hazardous area brass glands suitable for use with all steel wire armoured (SWA) cables within CAT 2 (Zone 1) and CAT 3 (Zone 2) Hazardous Areas, providing IP66 LSFZeroHalogen environmental seals onto the cable inner and outer sheaths. Mechanical armour wire retention and electrical continuity is provided by a detachable armour cone and AnyWay universal clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. Metric male thread lengths are at least 15mm and supplied with ETS nylon thread washers to retain the IP66 rating. Available from stock in kit form which includes: gland, grey LSFZeroHalogen shroud, nylon thread washer, brass earthtag and locknut. Also available with black LSFZeroHalogen, PVC or PCP shrouds if preferred. Longer metric threads are also available as well as a NPT threaded variant. The E1WF gland can also be supplied rated to IP67 or IP68 to special order, please contact our Sales Team for further information.

Outside Diameter Range

Bedding Diameter Range

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Hexagon Across Flats

Body Length Max

Gland Weight grams

E1WFK 20S16 LSF

6.1-13.1

E1WFK 20S LSF

9.5-15.9

3.1-8.6

M20

1.5

15.0

0.8-1.25

24.0

72.5

163

6.1-11.6

M20

1.5

15.0

0.8-1.25

24.0

70.0

150

E1WFK 20 LSF E1WFK 25S LSF

12.5-20.9

6.5-13.9

M20

1.5

15.0

0.8-1.25

30.5

73.0

210

14.0-22.0

11.1-19.9

M25

1.5

15.0

1.25-1.6

37.5

89.0

330

E1WFK 25 LSF

18.2-26.2

11.1-19.9

M25

1.5

15.0

1.25-1.6

37.5

89.0

330

E1WFK 32 LSF

23.7-33.9

17.0-26.2

M32

1.5

15.0

1.6-2.0

46.0

86.0

430

E1WFK 40 LSF

27.9-40.4

22.0-32.1

M40

1.5

15.0

1.6-2.0

55.0

90.0

620

E1WFK 50S LSF

35.2-46.7

29.5-38.1

M50

1.5

15.0

2.0-2.5

60.0

91.0

750

E1WFK 50 LSF

40.4-53.0

35.6-44.0

M50

1.5

15.0

2.0-2.5

70.1

95.0

950

E1WFK 63S LSF

45.6-59.4

40.1-49.9

M63

1.5

15.0

2.0-2.5

75.0

102.0

1340

E1WFK 63 LSF

54.6-65.8

47.2-55.9

M63

1.5

15.0

2.0-2.5

80.0

104.0

1340

E1WFK 75S LSF

59.0-72.0

52.8-61.9

M75

1.5

15.0

2.0-2.5

90.0

115.0

2110

E1WFK 75 LSF

66.7-78.4

59.1-67.9

M75

1.5

15.0

2.5-3.0

100.0

117.0

2420

E1WFK 90 LSF

76.2-90.3

66.6-78.6

M90

2.0

24.0

3.15-4.0

114.3

147.0

4210

E1WFK 100 LSF

86.1-101.4

76.0-90.9

M100

2.0

24.0

3.15-4.0

123.0

140.0

4450

E1WFK 115 LSF

101.5-110.2

86.0-97.9

M115

2.0

24.0

3.15-4.0

133.4

162.0

6190

E1WFK 130 LSF

110.2-123.2

97.0-114.9

M130

2.0

24.0

3.15-4.0

152.4

174.0

8340

TECHNICAL DATA

Order Reference

Temperature Range

-60ยบC to +130ยบC

Cable Type

Steel wire armoured (SWA) cables

Armour Clamping

Separate armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Zone 1, Zone 2, Zone 21 and Zone 22 hazardous areas

ATEX Certification

SIRA13ATEX1071X, SIRA13ATEX4077X

IECEx Certification

IECEx SIR 13.0026X, IECEx SIM 14.007X

Code of Protection

Exd IIC Gb, Exe II Gb, ExnR II Gc, Exta IIIC Da, Exd I Mb, Exe I Mb

Seal Ingress Protection Rating

IP66 (IP67/IP68 version also available to order) Deluge-protected DTS01: 91 option available on request

Sealing Area

Inner and outer sheath

Thread Ingress Protection Rating

IP54 as standard, IP66 when supplied with ETS thread washer

Marine Approvals

LRS: 01/00171 (E3), DNV E-13848, ABS: 14-LD234401A-4-PDA

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Aluminium, nickel plated brass

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE GLANDS & ACCESSORIES

BS 6121:Part1:1989, IEC 62444, EN 62444

1

21


ATEX HAZARDOUS AREA Cable Glands

CABLE GLANDS & ACCESSORIES

T3CDS Hazardous Area Cable Gland

Triton Compensating Displacement Seal (CDS) glands feature a unique reversible armour cone making them suitable for steel wire (SWA), steel tape (STA) and braided armoured cables within Flameproof ATEX hazardous areas, CAT 2 (Zone 1) and CAT 3 (Zone 2). Provides IP66 LSFZeroHalogen environmental seals onto the cable’s inner and outer sheaths and integral Deluge Protection seal to prevent corrosion of the cable’s armouring. Mechanical armour wire retention and electrical continuity is provided by the reversible armour cone and AnyWay universal clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. A variant is also available to suit Lead sheathed (Pb) cables. Longer metric threads are also available as well as a NPT threaded variant. ThermEx high-temperature version also available, with seal rated upto 200ºC.

Order Reference

Outside Diameter Range

Bedding Diameter Range

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Braid/Tape Thickness

Hexagon Across Flats

Body Length Max.

Gland Weight grams

T3CDS 20S16

6.1-13.1

3.1-8.6

M20

1.5

15.0

0.8-1.25

0.3-1.0

24.0

78.7

170

T3CDS 20S

9.5-15.9

6.1-11.6

M20

1.5

15.0

0.8-1.25

0.3-1.0

24.0

78.7

170

T3CDS 20

12.5-20.9

6.5-13.9

M20

1.5

15.0

0.8-1.25

0.4-1.0

30.5

76.2

256

T3CDS 25S

14.0-22.0

11.1-19.9

M25

1.5

15.0

1.25-1.6

0.4-1.2

37.5

88.8

379

T3CDS 25

18.2-26.2

11.1-19.9

M25

1.5

15.0

1.25-1.6

0.4-1.2

37.5

88.7

379

T3CDS 32

23.7-33.9

17.0-26.2

M32

1.5

15.0

1.6-2.0

0.4-1.2

46.0

90.7

560

T3CDS 40

27.9-40.4

22.0-32.1

M40

1.5

15.0

1.6-2.0

0.4-1.6

55.0

93.2

848

T3CDS 50S

35.2-46.7

29.5-38.1

M50

1.5

15.0

2.0-2.5

0.4-1.6

60.0

100.7

1055

T3CDS 50

40.4-53.0

35.6-44.0

M50

1.5

15.0

2.0-2.5

0.6-1.6

70.1

105.8

1521

T3CDS 63S

45.6-59.4

40.1-49.9

M63

1.5

15.0

2.0-2.5

0.6-1.6

75.0

102.5

1750

T3CDS 63

54.6-65.8

47.2-55.9

M63

1.5

15.0

2.0-2.5

0.6-1.6

80.0

105.4

1685

T3CDS 75S

59.0-72.0

52.8-61.9

M75

1.5

15.0

2.0-2.5

0.6-1.6

90.0

110.6

2345

T3CDS 75

66.7-78.4

59.1-67.9

M75

1.5

15.0

2.5-3.0

0.6-1.6

100.0

120.3

3200

T3CDS 90

76.2-90.3

66.6-78.6

M90

2.0

24.0

3.15-4.0

0.8-1.6

126.5

138.9

5100

T3CDS 100

86.1-101.4

76.0-90.9

M100

2.0

24.0

3.15-4.0

0.8-1.6

139.7

128.2

5210

T3CDS 115

101.5-110.2

86.0-97.9

M115

2.0

24.0

3.15-4.0

0.8-1.6

151.8

161.3

7245

T3CDS 130

110.2-123.2

97.0-114.9

M130

2.0

24.0

3.15-4.0

0.8-1.6

172.7

173.3

9760

TECHNICAL DATA

1

22

BS 6121:Part1:1989, IEC 62444, EN 62444

Temperature Range

-60ºC to +130ºC

Cable Type

Braided, steel wire (SWA) and steel tape armoured (STA)

Armour Clamping

Reversible armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Zone 1, Zone 2, Zone 21 and Zone 22 hazardous areas

ATEX Certification

SIRA13ATEX1073X, SIRA13ATEX4079X

IECEx Certification

IECEx SIR 13.0028X, IECEx SIM 14.007X

Code of Protection

Exd IIC Gb, Exe II Gb, ExnR II Gc, Exta IIIC Da, Exd I Mb, Exe I Mb

Seal Ingress Protection Rating

IP66/IP67/IP68 Deluge-protected DTS01:91 as standard

Sealing Area

Inner and outer sheath

Thread Ingress Protection Rating

IP54 as standard, IP66 when supplied with ETS thread washer

Marine Approvals

LRS: 01/00172 (E3), DNV E-13848, ABS: 14-LD234401A-4-PDA

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Aluminium, nickel plated brass, 316 stainless steel

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


ATEX HAZARDOUS AREA Cable Glands

TE1FU Hazardous Area SS316 Cable Gland

Globally approved 316 stainless steel cable gland, suitable for use within potentially hazardous, onerous installation environments. Featuring the Compensating Displacement Seal (CDS) and reversible armour cone making them suitable for steel wire (SWA), steel tape (STA) and braided armoured cables within Flameproof ATEX hazardous areas, CAT 2 (Zone 1) and CAT 3 (Zone 2). Provides IP66 LSFZeroHalogen environmental seals onto the cable’s inner and outer sheaths and integral Deluge Protection seal to prevent corrosion of the cable’s armouring. Mechanical armour wire retention and electrical continuity is provided by the reversible armour cone and AnyWay universal clamping ring, which allows for easy removal of the gland body for testing without disturbing the clamping arrangement. A variant is also available to suit Lead sheathed (Pb) cables. Longer metric threads are also available as well as a NPT threaded variant.

Order Reference

Outside Diameter Range

Bedding Diameter Range

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Braid/Tape Thickness

Hexagon Across Flats

Body Length Max.

Gland Weight grams

TE1FU 20S16

6.1-13.1

3.1-8.6

M20

1.5

15.0

0.8-1.25

0.3-1.0

24.0

57.3

150

TE1FU 20S

9.5-15.9

6.1-11.6

M20

1.5

15.0

0.8-1.25

0.3-1.0

24.0

57.3

150

TE1FU 20

12.5-20.9

6.5-13.9

M20

1.5

15.0

0.8-1.25

0.4-1.0

30.5

61.2

230

TE1FU 25S

14.0-22.0

11.1-19.9

M25

1.5

15.0

1.25-1.6

0.4-1.2

37.5

74.0

340

TE1FU 25

18.2-26.2

11.1-19.9

M25

1.5

15.0

1.25-1.6

0.4-1.2

37.5

74.0

340

TE1FU 32

23.7-33.9

17.0-26.2

M32

1.5

15.0

1.6-2.0

0.4-1.2

46.0

78.2

550

TE1FU 40

27.9-40.4

22.0-32.1

M40

1.5

15.0

1.6-2.0

0.4-1.6

55.0

81.6

790

TE1FU 50S

35.2-46.7

29.5-38.1

M50

1.5

15.0

2.0-2.5

0.4-1.6

60.0

88.1

1000

TE1FU 50

40.4-53.0

35.6-44.0

M50

1.5

15.0

2.0-2.5

0.6-1.6

70.1

91.2

1370

TE1FU 63S

45.6-59.4

40.1-49.9

M63

1.5

15.0

2.0-2.5

0.6-1.6

75.0

90.5

1500

TE1FU 63

54.6-65.8

47.2-55.9

M63

1.5

15.0

2.0-2.5

0.6-1.6

80.0

90.3

1560

TE1FU 75S

59.0-72.0

52.8-61.9

M75

1.5

15.0

2.0-2.5

0.6-1.6

90.0

104.7

2450

TE1FU 75

66.7-78.4

59.1-67.9

M75

1.5

15.0

2.5-3.0

0.6-1.6

100.0

110.8

3150

TE1FU 90

76.2-90.3

66.6-78.6

M90

2.0

24.0

3.15-4.0

0.8-1.6

115.0

135.5

4620

TE1FU 100

86.1-101.4

76.0-90.9

M100

2.0

24.0

3.15-4.0

0.8-1.6

127.0

126.8

4950

101.5-110.2

86.0-97.9

M115

2.0

24.0

3.15-4.0

0.8-1.6

138.0

157.5

7600

110.2-123.2

97.0-114.9

M130

2.0

24.0

3.15-4.0

0.8-1.6

157.0

164.5

8730

TECHNICAL DATA

TE1FU 115 TE1FU 130

Temperature Range

-60ºC to +130ºC

Cable Type

Braided, steel wire (SWA) and steel tape armoured (STA)

Armour Clamping

Reversible armour cone and AnyWay clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Zone 1, Zone 2, Zone 21 and Zone 22 hazardous areas

ATEX Certification

SIRA13ATEX1073X, SIRA13ATEX4079X

IECEx Certification

IECEx SIR 13.0028X, IECEx SIM 14.007X

Code of Protection

Exd IIC Gb, Exe II Gb, ExnR II Gc, Exta IIIC Da, Exd I Mb, Exe I Mb

Seal Ingress Protection Rating

IP66/IP67/IP68 Deluge-protected DTS01:91 as standard

Sealing Area

Inner and outer sheath

Thread Ingress Protection Rating

IP54 as standard, IP66 when supplied with ETS thread washer

Marine Approvals

LRS: 01/00172 (E3), DNV E-13848, ABS: 14-LD234401A-4-PDA

Standard Material

316 stainless steel

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE GLANDS & ACCESSORIES

BS 6121:Part1:1989, IEC 62444, EN 62444

1

23


ATEX HAZARDOUS AREA Cable Glands

CABLE GLANDS & ACCESSORIES

501/421 Unarmoured Cable Gland

Dual-certified ATEX/IECEx brass stuffing gland, suitable for use unarmoured cables within EExd/EExe Hazardous Areas. Provides mechanical cable retention and an IP66/67/68 environmental displacement seal onto the cable’s outer sheath. Metric male threads are rated at IP54, which can be increased to IP66 with a nylon thread washer. Manufactured as standard from high quality brass grade, other materials are available including nickel-plated brass and stainless steel, to order. Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Order Reference

Outside Diameter Range

Thread Size

Thread Pitch

Thread Length

Hexagon Across Flats

Body Length Min.

Gland Weight grams

501/421/2K/M16

3.0-8.0

M16

1.5

15.0

19.0

23.5

60

501/421/OS/M20

3.0-8.0

M20

1.5

15.0

24.0

21.8

60

501/421/O/M20

7.5-11.9

M20

1.5

15.0

24.0

21.8

60

501/421/A/M20S

8.5-13.5

M20

1.5

15.0

30.0

22.8

70

501/421/A/M20

11.0-14.3

M20

1.5

15.0

30.0

22.8

70

501/421/B/M25S

9.5-15.4

M25

1.5

15.0

36.0

23.8

130

501/421/B/M25

13.0-20.2

M25

1.5

15.0

36.0

23.8

130

501/421/C/M32S

15.5-21.2

M32

1.5

15.0

46.0

26.2

150

501/421/C/M32

19.0-26.5

M32

1.5

15.0

46.0

26.2

150

501/421/C2/M40S

22.0-28.0

M40

1.5

15.0

55.0

27.5

200

501/421/C2/M40

25.0-32.5

M40

1.5

15.0

55.0

27.5

200

501/421/D/M50S

27.5-34.8

M50

1.5

15.0

65.0

38.5

260

501/421/D/M50

31.5-44.4

M50

1.5

15.0

65.0

38.5

260

501/421/E/M63S

39.0-46.5

M63

1.5

15.0

80.0

36.2

430

501/421/E/M63

42.5-56.3

M63

1.5

15.0

80.0

36.2

430

501/421/F/M75S

48.5-58.3

M75

1.5

15.0

95.0

38.5

520

501/421/F/M75

54.5-68.2

M75

1.5

15.0

95.0

38.5

520

501/421/G/M80

67.0-73.0

M80

2.0

20.0

106.4

41.0

1400

501/421/H/M90

67.0-77.6

M90

2.0

20.0

115.0

41.0

1600

501/421/J/M100

75.0-91.6

M100

2.0

20.0

127.0

41.0

1800

TECHNICAL DATA

1

24

BS 6121:Part1:1989, IEC 62444, EN 62444

Temperature Range

-60ºC to +100ºC

Cable Type

All un-armoured cables

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Zone 1, Zone 2, Zone 21 and Zone 22 hazardous areas

ATEX Certification

Baseefa 06ATEX0056X & IECEx BAS 06.0013X

Code of Protection

ATEX Exe II 2 GD, ExtD A21

Seal Ingress Protection Rating

IP66/IP67/IP68 (30mts depth for seven days)

Sealing Area

Outer sheath

Thread Ingress Protection Rating

IP54 standard, IP66 when using ETS thread washer

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Nickel plated brass, 316 stainless steel

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


ATEX HAZARDOUS AREA Cable Glands

501/453 Universal Cable Gland

Dual-certified ATEX/IECEx brass weatherproof gland providing an IP66 environmental seal on the cable inner and outer sheaths. This gland features a “RAC” reversible armour clamp for use with all cable types: SWA, STA and wire braid, and a UNIVERSAL diaphragm-type seal onto the cable inner sheath and deluge boot protecting the gland-mating thread. IP66/67/68 seals throughout the gland construction and a uniform hexagon profile to enable easy installation. Manufactured as standard from high quality brass, other materials are available including nickel-plated brass and stainless steel, to order. Standard order reference is for gland only, with a full range of suitable accessories available from stock. Please advise which are required. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information.

Outside Diameter Range

Bedding Diameter Range

Thread Size

Thread Pitch

Thread Length

Armour Wire Diameter

Braid/ Tape Thickness

Hexagon Across Flats

Body Length Min.

Gland Weight grams

501/453/U/OS/M20

5.5-12.0

3.0-8.1

M20

1.5

15.0

0.8-1.25

0.0-0.8

24.0

64.4

160

501/453/U/O/M20

9.5-16.0

6.5-11.4

M20

1.5

15.0

0.8-1.25

0.0-0.8

24.0

64.4

160

501/453/U/A/M20

12.5-20.5

8.4-14.3

M20

1.5

15.0

0.8-1.25

0.0-0.8

30.0

65.4

230

501/453/U/B/M25

16.9-26.0

11.1-19.7

M25

1.5

15.0

1.25-1.6

0.0-0.7

36.0

71.0

350

501/453/U/C/M32

22.0-33.0

17.6-26.5

M32

1.5

15.0

1.6-2.0

0.0-0.7

46.0

76.0

550

501/453/U/C2/M40

28.0-41.0

23.1-32.5

M40

1.5

15.0

1.6-2.0

0.0-0.7

55.0

78.1

840

501/453/U/D/M50

36.0-52.6

28.9-44.4

M50

1.5

15.0

1.8-2.5

0.0-1.0

65.0

93.1

1270

501/453/U/E/M63

46.0-65.3

39.9-56.3

M63

1.5

15.0

1.8-2.5

0.0-1.0

80.0

99.0

1840

501/453/U/F/M75

57.0-78.0

50.5-68.2

M75

1.5

15.0

1.8-2.5

0.0-1.0

95.0

101.9

2560

TECHNICAL DATA

Order Reference

Temperature Range

-60ºC to +80ºC

Cable Type

SWA & STA armoured cables, wire-braided cables

Armour Clamping

RAC reversible clamping ring

Design Specification

IEC 62444, EN 62444 & BS6121 Part 1

Application Environment

Zone 1, Zone 2, Zone 21 and Zone 22 hazardous areas

ATEX Certification

Baseefa 06ATEX0057X & IECEx BAS 06.0014X

Code of Protection

ATEX Exe II 2 GD, ExtD A21

Seal Ingress Protection Rating

IP66/IP67/IP68 (30mts depth for seven days)

Sealing Area

Inner and Outer sheath

Thread Ingress Protection Rating

IP54 standard, IP66 when using ETS thread washer

Deluge Protection Compliance

DTS01:91

Standard Material

Brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

Nickel plated brass, 316 stainless steel

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE GLANDS & ACCESSORIES

BS 6121:Part1:1989, IEC 62444, EN 62444

1

25


CABLE GLAND Accessories

CABLE GLANDS & ACCESSORIES

Nylon Hexagon Locknuts

Black (RAL9005) Order Ref.

Light Grey (RAL7035) Order Ref.

Thread Size

Thread Pitch

Min. Thickness

Hexagon Across Flats

NN-BK 12

NN-LG 12

M12

1.5

5.0

17.0

NN-BK 16

NN-LG 16

M16

1.5

5.0

22.0

NN-BK 20

NN-LG 20

M20

1.5

6.0

27.0

NN-BK 25

NN-LG 25

M25

1.5

6.0

32.0

NN-BK 32

NN-LG 32

M32

1.5

7.0

41.0

Also available in a variety of colours to compliment our polyamide Industrial gland range:

NN-BK 40

NN-LG 40

M40

1.5

7.0

50.0

➜➜ NN-BE Blue (RAL5012)

NN-BK 50

NN-LG 50

M50

1.5

8.0

60.0

NN-BK 63

NN-LG 63

M63

1.5

8.0

75.0

➜➜ NN-WH White (RAL9003)

➜➜ NN-RD Red (RAL53025)

Metallic Hexagon Locknuts

1

Also available in 316 stainless steel, aluminium and different thread types (e.g. NPT):

➜➜ SS-LN 316 stainless steel

➜➜ AL-LN Aluminium

Standard Brass Order Ref.

Nickel-Plated Brass Order Ref.

Thread Size

Thread Pitch

Min. Thickness

Hexagon Across Flats

BN 16

NP-BN 16

M16

1.5

3.2

22.0

BN 20

NP-BN 20

M20

1.5

3.2

24.0

BN 25

NP-BN 25

M25

1.5

3.2

30.0

BN 32

NP-BN 32

M32

1.5

3.2

36.0

BN 40

NP-BN 40

M40

1.5

4.8

46.0

BN 50

NP-BN 50

M50

1.5

6.3

55.0

BN 63

NP-BN 63

M63

1.5

6.3

70.0

BN 75

NP-BN 75

M75

1.5

6.3

80.0

BN 90

NP-BN 90

M90

2.0

9.5

108.0

BN 100

NP-BN 100

M100

2.0

9.5

122.0

Metallic Earthtags

Also available in 316 stainless steel, aluminium and different thread types (e.g. NPT):

➜➜ SS-ET 316 stainless steel

26

➜➜ AL-ET Aluminium

Standard Brass Order Ref.

Nickel-Plated Brass Order Ref.

Thread Size

Min. Thickness

Overall Length

Stud Hole Size

ET 16

NP-ET 16

M16

1.5

49.3

M6

ET 20

NP-ET 20

M20

1.5

53.4

M6

ET 25

NP-ET 25

M25

1.5

59.4

M10

ET 32

NP-ET 32

M32

1.5

77.0

M12

ET 40

NP-ET 40

M40

1.5

88.7

M13

ET 50

NP-ET 50

M50

1.5

111.1

M13

ET 63

NP-ET 63

M63

1.5

128.6

M13

ET 75

NP-ET 75

M75

1.5

141.1

M13

ET 90

NP-ET 90

M90

1.5

161.0

M13

ET 100

NP-ET 100

M100

1.5

194.0

M13

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CABLE GLAND Accessories

Ingress Protection Thread Washers Natural Colour Nylon 6.6 Order Ref.

Red Fibre Order Ref.

Thread Size

Min. Thickness

Nominal Diameter

ETS 16

RFW 16

M16

1.0

25.4

ETS 20

RFW 20

M20

1.0

28.6

ETS 25

RFW 25

M25

1.0

35.0

ETS 32

RFW 32

M32

1.0

44.5

ETS 40

RFW 40

M40

1.0

50.8

ETS 50

RFW 50

M50

1.0

65.0

ETS 63

RFW 63

M63

1.0

76.2

ETS 75

RFW 75

M75

1.0

95.0

ETS 90

RFW 90

M90

1.0

110.0

ETS 100

RFW 100

M100

1.0

125.0

Neoprene Thread Washers

Black (RAL9005) Order Ref.

Light Grey (RAL7035) Order Ref.

FD-M12

Used to increase the IP (Ingress Protection) rating between the equipment our range of A2P Industrial cable glands to IP68.

➜➜ RAL9005 temperature range -25ºC to +100ºC

➜➜ RAL7035 temperature range -20ºC to +70ºC

Minimum Thickness

Nominal Diameter

M12

1.2

16.0

FD-M16

3573-M16

M16

1.2

20.0

FD-M20

3573-M20

M20

1.2

24.0

FD-M25

3573-M25

M25

1.2

31.0

FD-M32

3573-M32

M32

1.5

40.0

FD-M40

M40

1.5

48.0

FD-M50

M50

1.0

55.0

FD-M63

M63

1.0

68.0

Serrated “Shake-Proof” Washers

Available in 316 stainless steel as standard, serrated “shake-proof” washers are fitted onto the gland’s male thread internally to the equipment, onto which the hexagon locknut is then installed. The washer acts as an antivibration device to prevent the gland and locknut inadvertently loosening in service.

Thread Size

CABLE GLANDS & ACCESSORIES

Used to maintain the IP (Ingress Protection) rating between the equipment and cable gland or adaptor if in excess of IP54 (standard gland thread IP rating). The use of a thread washer increases the Ingress Protection rating to IP66.

1

316 Stainless Steel Order Ref.

BZP Mild Steel Order Ref.

Thread Size

Min. Thickness

Nominal Diameter

SSWR M16

ZPWR M16

M16

3.3

25.4

SSWR M20

ZPWR M20

M20

3.7

32.0

SSWR M25

ZPWR M25

M25

3.7

40.0

SSWR M32

ZPWR M32

M32

3.7

44.0

SSWR M40

ZPWR M40

M40

3.7

59.0

SSWR M50

ZPWR M50

M50

3.7

80.0

SSWR M63

ZPWR M63

M63

4.5

100.0

SSWR M75

ZPWR M75

M75

5.0

112.0

SSWR M90

M90

5.0

120.0

SSWR M100

M100

6.3

150.0

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27


CABLE GLAND Accessories

CABLE GLANDS & ACCESSORIES

Cable Gland Shrouds

1

Although most ETS cable glands are supplied in complete kits, a full range of shrouds is also available to complement the gland ranges. Available in two materials as standard:

➜➜ PVC Black PVC for outdoor environments.

➜➜ LSF Blue/grey LSFZeroHalogen. LUL tested. ➜➜ LSFBK Black LSFZeroHalogen.

Also available in range of alternative colours to special order, e.g: Red, Blue and White.

Gland Size

SIB-TEC Gland

A2 CXT

BW

CW CX

E1W E2W

ZEN Range

T3CDS

TE1FU

16

-

-

-

-

-

-

36

-

20S16

-

04

-

04

04

-

36

04

20S

-

04

02

04

04

04

36

04

20

04

05

05

06

06

06

06

06

25S

-

-

-

09

09

09

09

09

25

09

09

07

09

09

09

09

09

32

10

10

10

11

11

11

11

11

40

-

13

13

15

15

15

15

15

50S

-

15

16

18

18

18

18

18

50

17

18

19

21

21

21

21

21

63S

-

21

23

23

23

23

23

23

63

19

23

24

25

25

25

25

25

75S

-

24

27

28

28

28

28

28

75

-

26

29

30

30

30

30

30

90

-

31

-

32

32

32

32

32

100

-

33

-

33

33

-

33

33

115

-

34

-

34

34

-

34

34

130

-

35

-

35

35

-

35

35

Gland Size

A2 CXT

BW

CW CX

E1W E2W

ZEN Range

T3CDS

TE1FU

20S16

01/02

-

02

02

02

02

02

20S

01/02

01

02

02

02

02

02

20

02/03

05

04/06

04/06

04/06

04

04

25S

09

-

07/09

09

07/09

07

07

25

09

08

07/09

09

07/09

07

07

32

08

08

10/11

12

10/11

11

11

40

13

13

13/14

15

13/14

14

14

50S

14

17

18

15/18

18

16/18

16/18

50

18

19

19/20

18/19/20

19/20

18/20

18/20

63S

19/20

20/21

20/21

20/21

20/21

19/21

19/21

63

20/21

22/39

22/39

21/22/39

22/39

20/22

20/22

75S

22

23/24

24

22/24

24

22/24

22/24

75

23

24/34

25

23/25

25

23/25

23/25

90

35

-

27

27/35

27

25/27

25/27

100

27/36

-

36

36

36

20/26 29/36

20/26 29/36

115

30/37

-

30

30

30

28/30 31

28/30 31

130

38

-

38

33/38

38

32/33 38

32/33 38

Cable Gland Spanners

When installing CMP cable glands it is vitally important to use the correct tools to carry out the installation. This includes the use of the correct CMP Cable Gland Spanner, specifically designed to fit each individual component to minimise the potential for accidental injury caused by slippage and ensure trouble-free installation. Bear in mind that spanners will need to be at least used in pairs, some sizes requiring three or four different-sized spanners. To complete order reference please add the size/s required to: SPANNER SP--

28

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INDUSTRIAL Reducers, Adaptors & Plugs

Industrial Reducers & Adaptors

➜➜ RM Metric reducer, i.e. smaller female thread size.

➜➜ AM Metric adaptor, i.e. larger female thread size.

Available from stock in nickel-plated brass (add S to complete Order Reference) or RAL7035 light grey nylon (add N to complete Order Reference). Standard ingress protection rating is IP54, which can be increased to IP66 if used with a thread washer, ETS type for brass, FD-type for nylon. Examples:

➜➜ RM40M25S M40 to M25 nickelplated brass thread reducer.

➜➜ AM40M50N M40 to M50 RAL7035 light grey nylon thread adaptor.

MALE THREAD

FEMALE THREAD M16

M20

M25

M32

M40

M50

M63

M75

M16

-

AM16M20

-

-

-

-

-

-

M20

RM20M16

-

AM20M25

-

-

-

-

-

M25

RM25M16

RM25M20

-

AM25M32

-

-

-

-

M32

-

RM32M20

RM32M25

-

AM32M40

-

-

-

M40

-

RM40M20

RM40M25

RM40M32

-

AM40M50

-

-

M50

-

RM50M20

RM50M25

RM50M32

RM50M40

-

AM50M63

-

M63

-

RM63M20

RM63M25

RM63M32

RM63M40

RM63M50

-

AM63M75

M75

-

-

-

-

-

RM75M50

RM75M63

-

CABLE GLANDS & ACCESSORIES

Industrial metric reducers and adaptors are a cost-effective alternative to our Hazardous Area range. Please also order suitable locknuts if required.

1

Industrial Round Head Plugs Industrial metric round-headed stopping plugs, ideal for sealing unused equipment entry holes. Please also order suitable locknuts if required. Available as standard in RAL7035 light grey, we also offer nickel-plated brass plugs in two thread lengths. Standard ingress protection rating is IP54, which can be increased to IP66 if used with a thread washer, FD-type for nylon, ETS type for brass. Examples:

➜➜ EMV-32 M32 light grey plug. Also order FD-M32 thread washer to uprate to IP66.

NYLON

BRASS – STANDARD

Thread Size

Order Reference

Thread Length

M16

EMV-16

6.0

M20

EMV-20

M25

EMV-25

M32

Thread Size

➜➜ EMVS-L50 M50 nickel-plated brass plug, with 15.5mm thread length. Also order ETS 50 thread washer to uprate to IP66.

BRASS – LONG

Order Reference

Thread Length

M16

EMVS-16

6.0

6.0

M20

EMVS-20

7.0

M25

EMVS-25

EMV-32

7.0

M32

M40

EMV-40

9.0

M50

EMV-50

10.0

M63

EMV-63

10.0

Thread Size

Order Reference

Thread Length

M16

EMVS-L16

13.0

6.5

M20

EMVS-L20

13.0

7.0

M25

EMVS-L25

14.0

EMVS-32

8.0

M32

EMVS-L32

14.5

M40

EMVS-40

8.5

M40

EMVS-L40

14.5

M50

EMVS-50

9.0

M50

EMVS-L50

15.5

M63

EMVS-63

10.0

M63

EMVS-L63

15.5

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29


ATEX HAZARDOUS AREA Reducers, Adaptors & Plugs

ATEX Metric Reducers & Adaptors

Metric thread reducers for use when the equipment entry is greater than the cable gland being used. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

➜➜ Thread Specification ISO BS3643:1981 & ISO 965

CABLE GLANDS & ACCESSORIES

➜➜ Application Hazardous Areas In/ Outdoor Exe, Exd, ExnR, Exta

Manufactured as standard from high quality, un-plated brass to BS2874:1985 to CZ121, other materials or special finishes are available to order. Standard ingress protection rating is IP54, which can be increased to IP66 if used with an ETS thread washer. Please also order suitable locknuts if required. Examples:

➜➜ Temperature Range -60ºC to +400ºC

➜➜ REDF 4025 M40 to M25 ATEX-rated brass thread reducer.

➜➜ ADPF 3240 M32 to M40 ATEX-rated brass thread adaptor.

FEMALE THREAD

MALE THREAD

1

BS 6121:Part1:1989, IEC 62444, EN 62444

M16

M20

M25

M32

M40

M50

M63

M75

M16 M20 M25 M32

REDF 2016 REDF 2516 -

ADPF 1620 REDF 2520 REDF 3220

ADPF 2025 REDF 3225

ADPF 2532 -

ADPF 3240

-

-

-

M40 M50 M63 M75 M80

-

REDF 4020 REDF 5020 REDF 6320 -

REDF 4025 REDF 5025 REDF 6325 -

REDF 4032 REDF 5032 REDF 6332 REDF 7532 -

REDF 5040 REDF 6340 REDF 7540 -

ADPF 4050 REDF 6350 REDF 7550 -

ADPF 5063 REDF 7563 REDF 8063

REDF 8075

ATEX NPT-Metric Adaptors

BS 6121:Part1:1989, IEC 62444, EN 62444

National Pipe Thread (NPT) to Metric thread reducers and adaptors for use when the equipment entry has tapered NPT threads, into which a Metric cable gland is to be installed. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

➜➜ Thread Specification ANSI/ASME:1983 (male only) ➜➜ Application Hazardous Areas In/ Outdoor Exe, Exd, ExnR, Exta

Manufactured as standard from high quality, un-plated brass to BS2874:1985 to CZ121, other materials or special finishes are available to order. Standard ingress protection rating is IP54, which can be increased to IP66 if used with an ETS thread washer. Please also order suitable locknuts if required. Examples:

➜➜ Temperature Range -60ºC to +400ºC

➜➜ NPTF 07520 3/4"NPT ➜➜ NPTF 12550 1 1/2"NPT thread to M20 ATEX-rated thread to M50 ATEX-rated brass thread reducer. brass thread adaptor.

MALE THREAD

FEMALE THREAD

30

1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 3 1/2"

M20

M25

M32

M40

M50

M63

M75

NPTF 05020 NPTF 07520 NPTF 10020 NPTF 12520 NPTF 15020 NPTF 20020 NPTF 25020 NPTF 30020 NPTF 35020

NPTF 05025 NPTF 07525 NPTF 10025 NPTF 12525 NPTF 15025 NPTF 20025 NPTF 25025 NPTF 30025 NPTF 35025

NPTF 07532 NPTF 10032 NPTF 12532 NPTF 15032 NPTF 20032 NPTF 25032 NPTF 30032 NPTF 35032

NPTF 07540 NPTF 10040 NPTF 12540 NPTF 15040 NPTF 20040 NPTF 25040 NPTF 30040 NPTF 35040

NPTF 10050 NPTF 12550 NPTF 15050 NPTF 20050 NPTF 25050 NPTF 30050 NPTF 35050

NPTF 12563 NPTF 15063 NPTF 20063 NPTF 25063 NPTF 30063 NPTF 35063

NPTF 15075 NPTF 20075 NPTF 25075 NPTF 30075 NPTF 35075

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ATEX HAZARDOUS AREA Reducers, Adaptors & Plugs

ATEX PG-Metric Adaptors

PG to Metric thread reducers and adaptors for use when the equipment entry has PG DIN-standard threads, into which a Metric cable gland is to be installed. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

➜➜ Thread Specification DIN 40430:1971 (male only) ➜➜ Application Hazardous Areas In/ Outdoor Exe, Exd, ExnR, Exta

Manufactured as standard from high quality, un-plated brass to BS2874:1985 to CZ121, other materials or special finishes are available to order. Standard ingress protection rating is IP54, which can be increased to IP66 if used with a ETS thread washer. Please also order suitable locknuts if required. Examples:

➜➜ Temperature Range -60ºC to +400ºC

➜➜ PGPF 2925 PG29 thread to M25 ATEX-rated brass thread reducer.

➜➜ PGPF 4250 PG42 thread to M50 ATEX-rated brass thread adaptor.

MALE THREAD

FEMALE THREAD

PG9 PG11 PG13.5 PG16 PG21 PG29 PG36 PG42 PG48

M20

M25

M32

M40

M50

M63

M75

PGPF 0920 PGPF 1120 PGPF 13520 PGPF 1620 PGPF 2120 PGPF 2920 PGPF 3620 PGPF 4220 PGPF 4820

PGPF 0925 PGPF 1125 PGPF 13525 PGPF 1625 PGPF 2125 PGPF 2925 PGPF 3625 PGPF 4225 PGPF 4825

PGPF 1132 PGPF 13532 PGPF 1632 PGPF 2132 PGPF 2932 PGPF 3632 PGPF 4232 PGPF 4832

PGPF 1640 PGPF 2140 PGPF 2940 PGPF 3640 PGPF 4240 PGPF 4840

PGPG 2150 PGPF 2950 PGPF 3650 PGPF 4250 PGPF 4850

PGPF 2963 PGPF 3663 PGPF 4263 PGPF 4863

PGPF 3675 PGPF 4275 PGPF 4875

ATEX Metric Recessed Stopper Plugs

BS 6121:Part1:1989, IEC 62444, EN 62444

➜➜ Thread Specification ISO BS3643:1981 & ISO 965

Metric recessed head stopper plugs for insertion into un-used equipment entries and tightened by Allen key to leave a flush finish. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

➜➜ Application Hazardous Areas In/ Outdoor Exe, Exd, ExnR, Exta ➜➜ Temperature Range -60ºC to +400ºC

CABLE GLANDS & ACCESSORIES

BS 6121:Part1:1989, IEC 62444, EN 62444

1

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, other materials or special finishes are available to order. Two versions available:

➜➜ RXP Tightened from the outside of the equipment.

➜➜ HXP Tightened from within the equipment to provide a tamper-proof finish.

Also available in other thread forms:- Imperial ET, NPT, BSP and PG threads. Standard Order Reference

Tamper-Proof Order Reference

Thread Size

Thread Pitch

Thread Length

Head Diameter

Allen Key Size

RXP 16

747DAM1

HXP 16

747DBM1

M16

1.5

15.0

19.0

M8

RXP 20

747DAM2

HXP 20

747DBM2

M20

1.5

15.0

23.3

M10

RXP 25

747DAM3

HXP 25

747DBM3

M25

1.5

15.0

28.0

M10

RXP 32

747DAM4

HXP 32

747DBM4

M32

1.5

15.0

37.6

M10

RXP 40

747DAM5

HXP 40

747DBM5

M40

1.5

15.0

47.2

M10

RXP 50

747DAM6

HXP 50

747DBM6

M50

1.5

15.0

55.9

M10

RXP 63

747DAM7

HXP 63

747DBM7

M63

1.5

15.0

70.0

M14

RXP 75

747DAM8

HXP 75

747DBM8

M75

1.5

15.0

80.0

M14

RXP 90

747DAM9

HXP 90

747DBM9

M90

2.0

24.0

96.0

M14

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31


ATEX HAZARDOUS AREA Insulated Gland Adaptors

CABLE GLANDS & ACCESSORIES

ATEX Metric Insulated Adaptors

1

BS 6121:Part1:1989, IEC 62444, EN 62444

Metric insulated adaptors provide a means to isolate the earth of the supply cable from the load equipment to reduce the effects of circulating currents. Generally used in conjunction with CIEL (cast integral earth lug) glands, they can be used with any metric brass gland within our range. Certified for use within ATEX CAT 2 Exd/ Exe Hazardous Areas, can also be supplied with IECEx, INMETRO or GOST-R approvals to order.

➜➜ Thread Specification ISO BS3643:1981 & ISO 965 ➜➜ Application Hazardous Areas In/ Outdoor Exe, Exd, ExnR, Exta

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, with nylon insulating component. Other materials or special finishes are available to order.

➜➜ Temperature Range -60ºC to +130ºC

Also available in other thread forms:- Imperial ET, NPT, BSP and PG threads.

Order Reference

Alternative Reference

Thread Size

Thread Pitch

Thread Length

Maximum Bore

Insulated Protrusion

Insulated Diameter

Across Flats

IADP 16

DBA1111D

M16

1.5

17.0

11.0

45.0

30.0

19.0

IADP 20

DBA1212D

M20

1.5

17.0

14.3

45.0

42.0

23.3

IADP 25

DBA1313D

M25

1.5

17.0

20.5

45.0

47.0

28.0

IADP 32

DBA1414D

M32

1.5

17.0

26.8

45.0

54.0

37.6

IADP 40

DBA1515D

M40

1.5

17.0

33.5

45.0

62.0

47.2

IADP 50

DBA1616D

M50

1.5

17.0

44.0

45.0

77.0

55.9

IADP 63

DBA1717D

M63

1.5

17.0

55.2

45.0

87.0

70.0

IADP 75

DBA1818D

M75

1.5

17.0

66.7

45.0

102.0

80.0

ATEX Metric 777-Type Insulated Adaptors ➜➜ Thread Specification ISO BS3643:1981 & ISO 965

BS 6121:Part1:1989, IEC 62444, EN 62444

CMP’s 777 range of metric insulated adaptors isolate metallic cable glands from the equipment to reduce the effects of circulating currents. Essential in areas of high electromagnetic noise and used throughout the energy generation industry. Generally used in conjunction with CIEL (cast integral earth lug) glands, they can be used with any metric brass gland within our range. Certified for use within ATEX CAT 2 Exd/ Exe Hazardous Areas, globally marked IECEx, ATEX & cCSAus.

➜➜ Application Hazardous Areas In/ Outdoor Exe, Exd, ExnR, Exta

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, with nylon insulating component. Other materials or special finishes are available to order.

➜➜ Temperature Range -60ºC to +130ºC

Also available in other thread forms:- Imperial ET, NPT, BSP and PG threads.

32

Order Reference

Thread Size

Thread Pitch

Thread Length

Maximum Bore

Insulated Protrusion

Across Flats

777DAM2M2

M20

1.5

15.0

14.0

37.8

36.0

777DAM3M3

M25

1.5

15.0

20.0

36.2

46.0

777DAM4M4

M32

1.5

15.0

26.3

35.7

55.0

777DAM5M5

M40

1.5

15.0

32.1

35.7

70.1

777DAM6M6

M50

1.5

15.0

44.2

36.7

80.0

777DAM7M7

M63

1.5

15.0

53.0

38.2

100.0

777DAM8M8

M75

1.5

15.0

64.8

41.2

110.0

777DAM9M9

M90

1.5

24.0

79.3

52.7

132.2

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ATEX HAZARDOUS AREA Stopping Plugs

ATEX Metric Hexagon Head Stopper Plugs

Metric hexagon head stopper plugs for insertion into un-used equipment entries and tightened by conventional hexagon spanner from outside of the equipment. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

➜➜ Thread Specification ISO BS3643:1981 & ISO 965 ➜➜ Application Hazardous Areas In/ Outdoor Exe, Exd, ExnR, Exta

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, other materials or special finishes are available to order.

➜➜ Temperature Range -60ºC to +400ºC

Also available in other thread forms:- Imperial ET, NPT, BSP and PG threads.

Order Reference

Alternative Reference

Thread Size

Thread Pitch

Thread Length

Across Flats

Head Thickness

HPL 16

757DM1

M16

1.5

15.0

22.0

9.0

HPL 20

757DM2

M20

1.5

15.0

24.0

9.0

HPL 25

757DM3

M25

1.5

15.0

30.0

9.0

HPL 32

757DM4

M32

1.5

15.0

36.0

9.0

HPL 40

757DM5

M40

1.5

15.0

46.0

9.0

HPL 50

757DM6

M50

1.5

15.0

55.0

9.0

HPL 63

757DM7

M63

1.5

15.0

65.0

9.0

HPL 75

757DM8

M75

1.5

15.0

80.0

9.0

HPL 90

757DM9

M90

2.0

24.0

95.0

9.0

ATEX Metric Dome Head Stopper Plugs ➜➜ Thread Specification ISO BS3643:1981 & ISO 965

CABLE GLANDS & ACCESSORIES

BS 6121:Part1:1989, IEC 62444, EN 62444

1

BS 6121:Part1:1989, IEC 62444, EN 62444

Metric raised dome head stopper plugs for insertion into un-used equipment entries and tightened by Allen key from outside of the equipment. Certified for use within ATEX CAT 2, IECEx Exd/Exe and INMETRO Hazardous Areas, can also be supplied with UL, CSA, GOST-R or GOST-K approvals to special order.

➜➜ Application Hazardous Areas In/ Outdoor Exe, Exd, ExnR, Exta

Manufactured as standard from high quality brass to BS2874:1985 to CZ121, other materials or special finishes are available to order. Also available in other thread forms:- Imperial ET, NPT, BSP and PG threads.

➜➜ Temperature Range -60ºC to +400ºC

Order Reference

Alternative Reference

Thread Size

Thread Pitch

Thread Length

Head Diameter

Head Thickness

Allen Key Size

HXMH 16

767DM1

M16

1.5

15.0

22.0

5.5

M8

HXMH 20

767DM2

M20

1.5

15.0

27.0

5.5

M10

HXMH 25

767DM3

M25

1.5

15.0

30.0

5.5

M10

HXMH 32

767DM4

M32

1.5

15.0

36.0

5.5

M10

HXMH 40

767DM5

M40

1.5

15.0

46.0

5.5

M10

HXMH 50

767DM6

M50

1.5

15.0

55.0

5.5

M10

HXMH 63

767DM7

M63

1.5

15.0

68.0

5.5

M14

HXMH 75

767DM8

M75

1.5

15.0

80.0

5.5

M14

HXMH 90

767DM9

M90

2.0

24.0

95.0

5.5

M14

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

33


SINGLE CORE LV Cable Gland Selection Guide

CABLE GLANDS & ACCESSORIES

Single-Core 6491B/X Cables

1

Single-Core Double-Insulated Cables

Cross Sectional Area

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

Cross Sectional Area

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

10mm2

A2PBK M16

SIB-TEC M16L.BK

A2K 20S16 LSF

25mm2

A2PBK M20 SIB-TEC M20L.BK

A2K 20S LSF

16mm2

A2PBK M16

SIB-TEC M20L.BK A2K 20S16 LSF

35mm2

A2PBK M20 SIB-TEC M20L.BK

A2K 20 LSF

25mm2

A2PBK M20

SIB-TEC M20L.BK A2K 20S LSF

50mm2

A2PBK M25

SIB-TEC M25L.BK

A2K 20 LSF

35mm

2

2

A2PBK M20

SIB-TEC M20L.BK A2K 20S LSF

70mm

A2PBK M25

SIB-TEC M25L.BK

A2K 25 LSF

2

50mm

A2PBK M20

SIB-TEC M20L.BK A2K 20 LSF

95mm

A2PBK M32

SIB-TEC M25L.BK

A2K 25 LSF

70mm2

A2PBK M25

SIB-TEC M25L.BK

A2K 25 LSF

120mm2

A2PBK M32

SIB-TEC M25L.BK

A2K 25 LSF

95mm

A2PBK M32

SIB-TEC M25L.BK

A2K 25 LSF

2

150mm

A2PBK M40 SIB-TEC M32L.BK

A2K 32 LSF

A2PBK M32

2

A2PBK M40 SIB-TEC M32L.BK

A2K 32 LSF

2

2

120mm

SIB-TEC M32L.BK

A2K 25 LSF

185mm

2

150mm

A2PBK M40 SIB-TEC M32L.BK

2

185mm

A2PBK M40 SIB-TEC M32L.BK

2

A2K 32 LSF

2

240mm

A2PBK M40 SIB-TEC M40L.BK A2K 40 LSF A2PBK M50 SIB-TEC M40L.BK A2K 40 LSF

A2K 32 LSF

300mm

2

A2PBK M40 SIB-TEC M40L.BK A2K 40 LSF

300mm

240mm

2 2

400mm

A2PBK M50 SIB-TEC M50L.BK A2K 50S LSF

2

A2PBK M63 SIB-TEC M50L.BK A2K 50S LSF

2

A2PBK M63 SIB-TEC M63L.BK

A2K 50 LSF

A2PBK M50 SIB-TEC M40L.BK A2K 40 LSF

500mm

2

400mm

A2PBK M50 SIB-TEC M50L.BK A2K 50S LSF

630mm

2

500mm

A2PBK M63

SIB-TEC M50L.BK A2K 50S LSF

800mm

-

-

A2K 63S LSF

630mm2

A2PBK M63

SIB-TEC M63L.BK

1000mm2 -

-

A2K 63 LSF

2

A2K 50 LSF

2

Single-Core BS6007 Tri-Rated Cables

1core EPR/CSP Flexible 450/750v

Cross Sectional Area

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

25mm2

A2PBK M25

SIB-TEC M25L.BK

A2K 25 LSF

35mm2

A2PBK M25

SIB-TEC M25L.BK

A2K 25 LSF

50mm2

A2PBK M32

SIB-TEC M32L.BK

A2K 32 LSF

2

70mm

A2PBK M40

SIB-TEC M32L.BK

A2K 32 LSF

2

95mm

A2PBK M40

SIB-TEC M32L.BK

A2K 32 LSF

120mm2

A2PBK M40

SIB-TEC M40L.BK

A2K 40 LSF

2

150mm

A2PBK M50

SIB-TEC M40L.BK

A2K 40 LSF

2

185mm

A2PBK M50

SIB-TEC M50L.BK

A2K 40 LSF

2

A2PBK M50

SIB-TEC M50L.BK

A2K 50S LSF

300mm

240mm

A2PBK M63

SIB-TEC M63L.BK

A2K 50S LSF

2

400mm

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

2

500mm

-

-

A2K 63S LSF

2

630mm

-

-

A2K 63 LSF

2

Disclaimer

34

A2K LSF Gland Kit

The following cable gland guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


SINGLE CORE LV Cable Gland Selection Guide

Single-Core BS6724 AWA Cables

1core XLPE/AWA/PVC or LSF 600/1000v

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

CWALK LSF Gland Kit

E1WALK LSF Gland Kit

A324W A348W Gland

70mm2

A2PBK M32

SIB-TEC M32L.BK

A2K 32 LSF

CWALK 20 LSF

E1WALK 20 LSF

20

A2PBK M40

SIB-TEC M32L.BK

A2K 32 LSF

CWALK 25 LSF

E1WALK 25 LSF

25

95mm2 120mm

A2PBK M40

SIB-TEC M32L.BK

A2K 32 LSF

CWALK 25 LSF

E1WALK 25 LSF

25

2

A2PBK M40

SIB-TEC M40L.BK

A2K 32 LSF

CWALK 32 LSF

E1WALK 32 LSF

32

2

2

150mm 185mm

A2PBK M50

SIB-TEC M40L.BK

A2K 40 LSF

CWALK 32 LSF

E1WALK 32 LSF

32

2

A2PBK M50

SIB-TEC M40L.BK

A2K 40 LSF

CWALK 32 LSF

E1WALK 32 LSF

32

300mm

40

240mm

A2PBK M50

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 40 LSF

E1WALK 40 LSF

2

400mm

A2PBK M63

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 40 LSF CWALK 50S LSF

E1WALK 40 LSF 40 E1WALK 50S LSF 50S

500mm2

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 50S LSF

E1WALK 50S LSF 50S

630mm2

A2PBK M63

-

A2K 63S LSF

CWALK 50 LSF

E1WALK 50 LSF

50

-

-

A2K 63 LSF

CWALK 63S LSF

E1WALK 63S LSF

63S

-

-

A2K 75S LSF

CWALK 63 LSF

E1WALK 63 LSF

63

2

800mm

2

1000mm

2

CABLE GLANDS & ACCESSORIES

Cross Sectional Area

1 Single-Core BS6724 AWA Cables 3.3kV

1core XLPE/AWA/PVC or LSF 3300v

Cross Sectional Area

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

CWALK LSF Gland Kit

CWALCIEL LSF Gland Kit

E1WALK LSF Gland Kit

A324W A348W Gland

50mm2

A2PBK M32

SIB-TEC M32L.BK

A2K 32 LSF

CWALK 25 LSF

CWALCIEL 25

E1WALK 25 LSF

25

70mm2

A2PBK M40

SIB-TEC M32L.BK

A2K 32 LSF

CWALK 25 LSF

CWALCIEL 25

E1WALK 25 LSF

25

A2PBK M40

SIB-TEC M32L.BK

A2K 32 LSF

CWALK 25 LSF

CWALCIEL 25

E1WALK 25 LSF

25

95mm2

A2PBK M40

SIB-TEC M40L.BK

A2K 32 LSF

CWALK 32 LSF

CWALCIEL 32

E1WALK 32 LSF

32

2

A2PBK M40

SIB-TEC M40L.BK

A2K 40 LSF

CWALK 32 LSF

CWALCIEL 32

E1WALK 32 LSF

32

2

120mm

2

150mm

A2PBK M50

SIB-TEC M40L.BK

A2K 40 LSF

CWALK 32 LSF

CWALCIEL 32

E1WALK 32 LSF

32

2

A2PBK M50

SIB-TEC M40L.BK

A2K 40 LSF

CWALK 32 LSF

CWALCIEL 32

E1WALK 32 LSF

32

300mm

185mm

240mm

A2PBK M50

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 40 LSF

CWALCIEL 40

E1WALK 40 LSF

40

2

400mm

A2PBK M63

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

2

500mm

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

630mm2

A2PBK M63

-

A2K 63S LSF

CWALK 50 LSF

CWALCIEL 50

E1WALK 50 LSF

50

800mm2

-

-

A2K 63 LSF

CWALK 63S LSF

CWALCIEL 63S

E1WALK 63S LSF

63S

1000mm2

-

-

A2K 75S LSF

CWALK 63 LSF

CWALCIEL 63

E1WALK 63 LSF

63

2

Disclaimer The following cable gland guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

35


MULTI-CORE LV Cable Gland Selection Guide

CABLE GLANDS & ACCESSORIES

Multi-Core BS6724 SWA Cables Cross Sectional Area

Cores

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

BWK LSF Gland Kit

CWK LSF Gland Kit

E1WK LSF Gland Kit

B324 B348 Gland

1.5mm2

2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5

A2PBK M20 A2PBK M25 A2PBK M25 A2PBK M25 A2PBK M25 A2PBK M25 A2PBK M25 A2PBK M25 A2PBK M25 A2PBK M25 A2PBK M32 A2PBK M32 A2PBK M25 A2PBK M32 A2PBK M32 A2PBK M32 A2PBK M20 A2PBK M32 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M50 A2PBK M50 A2PBK M40 A2PBK M50 A2PBK M50 A2PBK M50 A2PBK M40 A2PBK M50 A2PBK M50 A2PBK M63 A2PBK M50 A2PBK M50 A2PBK M63 A2PBK M63 A2PBK M50 A2PBK M63 A2PBK M63 A2PBK M63 A2PBK M63 A2PBK M63 A2PBK M63 -

SIB-TEC M20L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M32L.BK SIB-TEC M25L.BK SIB-TEC M25L.BK SIB-TEC M32L.BK SIB-TEC M32L.BK SIB-TEC M20L.BK SIB-TEC M32L.BK SIB-TEC M32L.BK SIB-TEC M32L.BK SIB-TEC M32L.BK SIB-TEC M32L.BK SIB-TEC M32L.BK SIB-TEC M40L.BK SIB-TEC M32L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M32L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M50L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M50L.BK SIB-TEC M63L.BK SIB-TEC M40L.BK SIB-TEC M50L.BK SIB-TEC M63L.BK SIB-TEC M50L.BK SIB-TEC M63L.BK SIB-TEC M63L.BK SIB-TEC M50L.BK SIB-TEC M63L.BK SIB-TEC M63L.BK SIB-TEC M63L.BK -

A2K 20 LSF A2K 20 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 25 LSF A2K 32 LSF A2K 32 LSF A2K 20 LSF A2K 32 LSF A2K 32 LSF A2K 32 LSF A2K 32 LSF A2K 32 LSF A2K 32 LSF A2K 40 LSF A2K 32 LSF A2K 32 LSF A2K 40 LSF A2K 40 LSF A2K 32 LSF A2K 40 LSF A2K 40 LSF A2K 50S LSF A2K 32 LSF A2K 40 LSF A2K 50S LSF A2K 50 LSF A2K 40 LSF A2K 50S LSF A2K 50S LSF A2K 63S LSF A2K 50S LSF A2K 50S LSF A2K 50LSF A2K 63 LSF A2K 50S LSF A2K 50 LSF A2K 63S LSF A2K 75S LSF A2K 50 LSF A2K 63S LSF A2K 63 LSF A2K 75 LSF A2K 50 LSF A2K 63 LSF A2K 75S LSF A2K 75 LSF

BWK 20S LSF BWK 20S LSF BWK 20S LSF BWK 20S LSF BWK 20S LSF BWK 20S LSF BWK 20S LSF BWK 20 LSF BWK 20S LSF BWK 20S LSF BWK 20 LSF BWK 20 LSF BWK 20 LSF BWK 20 LSF BWK 20 LSF BWK 20 LSF BWK 20 LSF BWK 25 LSF BWK 25 LSF BWK 25 LSF BWK 25 LSF BWK 25 LSF BWK 25 LSF BWK 32 LSF BWK 25 LSF BWK 32 LSF BWK 32 LSF BWK 32 LSF BWK 32 LSF BWK 32 LSF BWK 32 LSF BWK 40 LSF BWK 25 LSF BWK 32 LSF BWK 32 LSF BWK 50S LSF BWK 32 LSF BWK 32 LSF BWK 40 LSF BWK 50S LSF BWK 32 LSF BWK 40 LSF BWK 50S LSF BWK 50 LSF BWK 40 LSF BWK 40 LSF BWK 50S LSF BWK 63S LSF BWK 40 LSF BWK 50S LSF BWK 50 LSF BWK 63 LSF BWK 50S LSF BWK 50 LSF BWK 63S LSF BWK 75S LSF

CWK 20S16 LSF CWK 20S LSF CWK 20S LSF CWK 20S LSF CWK 20S LSF CWK 20S LSF CWK 20S LSF CWK 20 LSF CWK 20S LSF CWK 20 LSF CWK 20 LSF CWK 20 LSF CWK 20 LSF CWK 20 LSF CWK 20 LSF CWK 20 LSF CWK 20 LSF CWK 25 LSF CWK 25 LSF CWK 25 LSF CWK 25 LSF CWK 25 LSF CWK 25 LSF CWK 32 LSF CWK 25 LSF CWK 32 LSF CWK 32 LSF CWK 32 LSF CWK 32 LSF CWK 32 LSF CWK 32 LSF CWK 40 LSF CWK 25 LSF CWK 32 LSF CWK 32 LSF CWK 50S LSF CWK 32 LSF CWK 32 LSF CWK 40 LSF CWK 50S LSF CWK 32 LSF CWK 40 LSF CWK 50S LSF CWK 50 LSF CWK 40 LSF CWK 40 LSF CWK 50S LSF CWK 63S LSF CWK 40 LSF CWK 50S LSF CWK 50 LSF CWK 63 LSF CWK 50S LSF CWK 50 LSF CWK 63S LSF CWK 75S LSF

E1WK 20S16 LSF E1WK 20S LSF E1WK 20S LSF E1WK 20S LSF E1WK 20S LSF E1WK 20S LSF E1WK 20S LSF E1WK 20 LSF E1WK 20S LSF E1WK 20 LSF E1WK 20 LSF E1WK 20 LSF E1WK 20 LSF E1WK 20 LSF E1WK 20 LSF E1WK 20 LSF E1WK 20 LSF E1WK 25 LSF E1WK 25 LSF E1WK 25 LSF E1WK 25 LSF E1WK 25 LSF E1WK 25 LSF E1WK 32 LSF E1WK 25 LSF E1WK 32 LSF E1WK 32 LSF E1WK 32 LSF E1WK 32 LSF E1WK 32 LSF E1WK 32 LSF E1WK 40 LSF E1WK 25 LSF E1WK 32 LSF E1WK 32 LSF E1WK 50S LSF E1WK 32 LSF E1WK 32 LSF E1WK 40 LSF E1WK 50S LSF E1WK 32 LSF E1WK 40 LSF E1WK 50S LSF E1WK 50 LSF E1WK 40 LSF E1WK 40 LSF E1WK 50S LSF E1WK 63S LSF E1WK 40 LSF E1WK 50S LSF E1WK 50 LSF E1WK 63 LSF E1WK 50S LSF E1WK 50 LSF E1WK 63S LSF E1WK 75S LSF

20S 20S 20S 20S 20S 20S 20S 20 20S 20 20 20 20 20 20 20 20 25 25 25 25 25 25 32 25 32 32 32 32 32 32 40 25 32 32 50S 32 32 40 50S 32 40 50S 50 40 40 50S 63S 40 50S 50 63 50S 50 63S 75S

2 3 4 5 2 3 4 2 3 4

-

-

A2K 63S LSF A2K 63 LSF A2K 75S LSF A2K 90 LSF A2K 63 LSF A2K 75S LSF A2K 75 LSF A2K 63 LSF A2K 75 LSF A2K 90 LSF

BWK 50 LSF BWK 63S LSF BWK 63 LSF BWK 75 LSF BWK 50 LSF BWK 63S LSF BWK 75S LSF BWK 63S LSF BWK 63 LSF BWK 75 LSF

CWK 50 LSF CWK 63S LSF CWK 63 LSF CWK 75 LSF CWK 50 LSF CWK 63S LSF CWK 75S LSF CWK 63S LSF CWK 63 LSF CWK 75 LSF

E1WK 50 LSF E1WK 63S LSF E1WK 63 LSF E1WK 75 LSF E1WK 50 LSF E1WK 63S LSF E1WK 75S LSF E1WK 63S LSF E1WK 63 LSF E1WK 75 LSF

50 63S 63 75 50 63S 75S 63S 63 75

2.5mm2

4.0mm2

6.0mm2

10mm2

16mm2

1

25mm2

35mm2

50mm2

70mm2

95mm2

120mm2

150mm2

185mm2

240mm2

300mm2 400mm2

36

2, 3, 4 & 5core XLPE/SWA/PVC or LSF 600/1000v

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


MULTI-CORE LV Cable Gland Selection Guide

Multiple-Cores BS6724 SWA Cables Cross Sectional Area

Cores

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

BWK LSF Gland Kit

CWK LSF Gland Kit

E1WK LSF Gland Kit

B324 B348 Gland

1.5mm2

7core 12core 19core 27core 37core 48core

A2PBK M25 A2PBK M32 A2PBK M40 A2PBK M40 A2PBK M50 A2PBK M50

SIB-TEC M25L.BK SIB-TEC M32L.BK SIB-TEC M32L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M50L.BK

A2K 25 LSF A2K 32 LSF A2K 32 LSF A2K 40 LSF A2K 40 LSF A2K 50S LSF

BWK 20S LSF BWK 20 LSF BWK 25 LSF BWK 32 LSF BWK 32 LSF BWK 40 LSF

CWK 20 LSF CWK 25 LSF CWK 25 LSF CWK 32 LSF CWK 32 LSF CWK 40 LSF

E1WK 20 LSF E1WK 25 LSF E1WK 25 LSF E1WK 32 LSF E1WK 32 LSF E1WK 40 LSF

20 25 25 32 32 40

2.5mm2

7core 12core 19core 27core 37core 48core

A2PBK M32 A2PBK M40 A2PBK M40 A2PBK M50 A2PBK M50 A2PBK M63

SIB-TEC M25L.BK SIB-TEC M32L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M50L.BK SIB-TEC M63L.BK

A2K 25 LSF A2K 32 LSF A2K 40 LSF A2K 40 LSF A2K 50S LSF A2K 50 LSF

BWK 20 LSF BWK 25 LSF BWK 32 LSF BWK 32 LSF BWK 40 LSF BWK 40 LSF

CWK 20 LSF CWK 25 LSF CWK 32 LSF CWK 32 LSF CWK 40 LSF CWK 50S LSF

E1WK 20 LSF E1WK 25 LSF E1WK 32 LSF E1WK 32 LSF E1WK 40 LSF E1WK 50S LSF

20 25 32 32 40 50S

4.0mm2

7core 12core 19core 27core 37core 48core

A2PBK M32 A2PBK M40 A2PBK M50 A2PBK M63 A2PBK M63 -

SIB-TEC M32L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M50L.BK SIB-TEC M63L.BK -

A2K 32 LSF A2K 40 LSF A2K 40 LSF A2K 50S LSF A2K 50 LSF A2K 63S LSF

BWK 25 LSF BWK 25 LSF BWK 32 LSF BWK 40 LSF BWK 40 LSF BWK 50S LSF

CWK 25 LSF CWK 32 LSF CWK 32 LSF CWK 40 LSF CWK 40 LSF CWK 50S LSF

E1WK 25 LSF E1WK 32 LSF E1WK 32 LSF E1WK 40 LSF E1WK 40 LSF E1WK 50S LSF

25 32 32 40 40 50S

Multi-Core BS7846 SWA FTP120 Cables

2, 3 & 4core MICA/SWA/LSOH Firetuf 600/1000v

Cross Sectional Area

Cores

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

CWK LSF Gland Kit

E1WK LSF Gland Kit

B324 B348 Gland

10mm2

2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4

A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M40 A2PBK M50 A2PBK M50 A2PBK M50 A2PBK M50 A2PBK M50 A2PBK M50 A2PBK M50 A2PBK M63 A2PBK M50 A2PBK M63 A2PBK M63 A2PBK M63 A2PBK M63 A2PBK M63 A2PBK M63 A2PBK M63 A2PBK M63 -

SIB-TEC M32L.BK SIB-TEC M32L.BK SIB-TEC M40L.BK SIB-TEC M32L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M40L.BK SIB-TEC M50L.BK SIB-TEC M40L.BK SIB-TEC M50L.BK SIB-TEC M50L.BK SIB-TEC M40L.BK SIB-TEC M50L.BK SIB-TEC M50L.BK SIB-TEC M50L.BK SIB-TEC M50L.BK SIB-TEC M63L.BK SIB-TEC M50L.BK SIB-TEC M63L.BK SIB-TEC M63L.BK SIB-TEC M63L.BK SIB-TEC M63L.BK -

A2K 32 LSF A2K 32 LSF A2K 32 LSF A2K 32 LSF A2K 40 LSF A2K 40 LSF A2K 40 LSF A2K 40 LSF A2K 40 LSF A2K 40 LSF A2K 50S LSF A2K 50S LSF A2K 40 LSF A2K 50S LSF A2K 50S LSF A2K 50S LSF A2K 50S LSF A2K 50 LSF A2K 50S LSF A2K 50 LSF A2K 63S LSF A2K 50 LSF A2K 50 LSF A2K 63S LSF A2K 50 LSF A2K 63S LSF A2K 63 LSF A2K 63S LSF A2K 63 LSF A2K 75S LSF A2K 63 LSF A2K 75S LSF A2K 75 LSF A2K 63 LSF A2K 75S LSF A2K 90 LSF A2K 75S LSF A2K 75 LSF A2K 90 LSF

CWK 25 LSF CWK 25 LSF CWK 25 LSF CWK 25 LSF CWK 32 LSF CWK 32 LSF CWK 32 LSF CWK 32 LSF CWK 32 LSF CWK 32 LSF CWK 32 LSF CWK 40 LSF CWK 32 LSF CWK 32 LSF CWK 40 LSF CWK 32 LSF CWK 40 LSF CWK 50S LSF CWK 40 LSF CWK 40 LSF CWK 50S LSF CWK 40 LSF CWK 50S LSF CWK 50 LSF CWK 50S LSF CWK 50 LSF CWK 63S LSF CWK 50S LSF CWK 50 LSF CWK 63S LSF CWK 50 LSF CWK 63S LSF CWK 63 LSF CWK 63S LSF CWK 63 LSF CWK 75S LSF CWK 63 LSF CWK 75S LSF CWK 75 LSF

E1WK 25 LSF E1WK 25 LSF E1WK 25 LSF E1WK 25 LSF E1WK 32 LSF E1WK 32 LSF E1WK 32 LSF E1WK 32 LSF E1WK 40 LSF E1WK 32 LSF E1WK 32 LSF E1WK 40 LSF E1WK 32 LSF E1WK 40 LSF E1WK 50S LSF E1WK 40 LSF E1WK 40 LSF E1WK 50S LSF E1WK 40 LSF E1WK 50S LSF E1WK 50 LSF E1WK 50S LSF E1WK 50 LSF E1WK 63S LSF E1WK 50S LSF E1WK 50 LSF E1WK 63S LSF E1WK 50 LSF E1WK 63S LSF E1WK 63 LSF E1WK 63S LSF E1WK 63 LSF E1WK 75S LSF E1WK 63 LSF E1WK 75S LSF E1WK 75 LSF

25 25 25 25 32 32 32 32 40 32 32 40 32 40 50S 40 40 50S 40 50S 50 50S 50 63S 50S 50 63S 50 63S 63 63S 63 75S 63 75S 75

16mm2 25mm2 35mm2 50mm2 70mm2 95mm2 120mm2 150mm2 185mm2 240mm2 300mm2 400mm2

CWK 32 LSF shown in orange also require one B30888 CMP Special Armour Cone, which is needed to accommodate the smaller armour wire diameter of the cables noted.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE GLANDS & ACCESSORIES

7, 12, 19, 27, 37 & 48core XLPE/SWA/PVC or LSF 600/1000v

1

37


SINGLE CORE MV Cable Gland Selection Guide

CABLE GLANDS & ACCESSORIES

Single-Core BS6724 AWA 11kV Cables

1

1core XLPE/cuTS/AWA/MDPE or LSOH 12kV Umax

Cross Sectional Area

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

CWALK LSF Gland Kit

CWALCIEL LSF Gland Kit

E1WALK LSF Gland Kit

A324W A348W Gland

35mm2

A2PBK M40

SIB-TEC M40L.BK

A2K 40 LSF

CWALK 32 LSF

CWALCIEL 32

E1WALK 32 LSF

32

50mm2

A2PBK M40

SIB-TEC M40L.BK

A2K 40 LSF

CWALK 32 LSF

CWALCIEL 32

E1WALK 32 LSF

32

70mm2

A2PBK M50

SIB-TEC M40L.BK

A2K 40 LSF

CWALK 32 LSF

CWALCIEL 32

E1WALK 32 LSF

32

A2PBK M50

SIB-TEC M40L.BK

A2K 40 LSF

CWALK 32 LSF

CWALCIEL 32

E1WALK 32 LSF

32

95mm

2

120mm

A2PBK M50

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 40 LSF

CWALCIEL 40

E1WALK 40 LSF

40

2

A2PBK M63

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 40 LSF

CWALCIEL 40

E1WALK 40 LSF

40

2

A2PBK M63

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

2

240mm

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

300mm2

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

400mm2

-

-

A2K 63S LSF

CWALK 50 LSF

CWALCIEL 50

E1WALK 50 LSF

50

2

500mm

-

-

A2K 63 LSF

CWALK 50 LSF

CWALCIEL 50

E1WALK 50 LSF

50

2

630mm

-

-

A2K 63 LSF

CWALK 63S LSF

CWALCIEL 63S

E1WALK 63S LSF

63S

2

150mm 185mm

Single-Core BS6724 AWA 22kV Cables

Cross Sectional Area

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

CWALK LSF Gland Kit

CWALCIEL LSF Gland Kit

E1WALK LSF Gland Kit

A324W A348W Gland

50mm2

A2PBK M50

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 32 LSF

CWALCIEL 32

E1WALK 32 LSF

32

70mm2

A2PBK M63

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 40 LSF

CWALCIEL 40

E1WALK 40 LSF

40

95mm2

A2PBK M63

SIB-TEC M50L.BK

A2K 50S LSF

CWALK 40 LSF

CWALCIEL 40

E1WALK 40 LSF

40

120mm2

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 40 LSF

CWALCIEL 40

E1WALK 40 LSF

40

150mm2

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

185mm

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

2

-

-

A2K 63S LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

300mm

2

240mm

-

-

A2K 63S LSF

CWALK 50 LSF

CWALCIEL 50

E1WALK 50 LSF

50

2

400mm

-

-

A2K 63 LSF

CWALK 50 LSF

CWALCIEL 50

E1WALK 50 LSF

50

2

500mm

-

-

A2K 63 LSF

CWALK 63S LSF

CWALCIEL 63S

E1WALK 63S LSF

63S

2

630mm

-

-

A2K 75S LSF

CWALK 63S LSF

CWALCIEL 63S

E1WALK 63S LSF

63S

2

Single-Core BS6724 AWA 33kV Cables

1core XLPE/cuTS/AWA/MDPE or LSOH 36kV Umax

Cross Sectional Area

A2PBK Polyamide Gland

SIB-TEC LSOH Polyamide Gland

A2K LSF Gland Kit

CWALK LSF Gland Kit

CWALCIEL LSF Gland Kit

E1WALK LSF Gland Kit

A324W A348W Gland

50mm2

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 40 LSF

CWALCIEL 40

E1WALK 40 LSF

40

70mm2

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

95mm2

A2PBK M63

SIB-TEC M63L.BK

A2K 50 LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

120mm2

-

-

A2K 63S LSF

CWALK 50S LSF

CWALCIEL 50S

E1WALK 50S LSF

50S

2

150mm

-

-

A2K 63S LSF

CWALK 50 LSF

CWALCIEL 50

E1WALK 50 LSF

50

2

185mm

-

-

A2K 63 LSF

CWALK 50 LSF

CWALCIEL 50

E1WALK 50 LSF

50

2

-

-

A2K 63 LSF

CWALK 50 LSF

CWALCIEL 50

E1WALK 50 LSF

50

300mm

240mm

-

-

A2K 63 LSF

CWALK 63S LSF

CWALCIEL 63S

E1WALK 63S LSF

63S

2

400mm

-

-

A2K 75S LSF

CWALK 63S LSF

CWALCIEL 63S

E1WALK 63S LSF

63S

2

500mm

-

-

A2K 75S LSF

CWALK 63 LSF

CWALCIEL 63

E1WALK 63 LSF

63

2

630mm

-

-

A2K 75 LSF

CWALK 63 LSF

CWALCIEL 63

E1WALK 63 LSF

63

2

38

1core XLPE/cuTS/AWA/MDPE or LSOH 24kV Umax

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


CABLE TIES & CLEATS

CONTENTS

PAGE

Cable Ties For The Industrial Market Nylon Cable Ties Stainless Steel Cable Ties

London Underground Approved Cable Ties

PAGE

Vulcan Medium-Duty 316L Stainless Steel Quadrofoil Cleats

59

41

Emperor Heavy-Duty 316L Stainless Steel Trefoil Cleats

60

42

Emperor Heavy-Duty 316L Stainless Steel Single-Way Cleats

61

Formers For Triplex Cable Applications

62

316L Stainless Steel Short-Circuit Retention Straps

63

Atlas Heavy-Duty Hot-Dip Galvanised Steel Single-Way Cleats

64

Atlas Heavy-Duty Hot-Dip Galvanised Trefoil Cleats

65 66

40 40

Nylon LUL-Approved Cable Ties

42

Stainless Steel LUL-Approved Cable Ties

43

Banding System For The Industrial Market 44 Uncoated Stainless Steel Banding

44

PPA571 Coated Stainless Steel Banding

44

Cable Tie & Banding Installation Tools

CONTENTS

45

DSTG Cable Tie Tool

45

SSTG Cable Tie Tool

45

MK9SST Cable Tie Tool

45

Power Generation And Utility Cable Cleats

RR-T03 Band Tensioning Tool

45

Colossus Trefoil Cleats

66

BANTAM Band Tensioning Tool

45

Centaur Cable Saddles

67

Cleats For The Industrial Market

46

Single-Bolt LSF Nylon Cleats

46

Single-Core LV Cable Cleat Selection Guide

68

Two-Bolt LSF Nylon Cleats

47

Single-Bolt 1A Aluminium Cleats

48

Two-Bolt 2A Aluminium Cleats

49

Cast Aluminium Cleats

50

Cleats For London Underground Applications 51 LSF Cableclamps

51

LUL-Approved LSF Cleats

52

LUL-Approved Fire Performance Cleats

53

Hangers For London Underground Applications 54 J-Type Cable Hangers

54

PEGASUS Cable Hanger System

55

No-Bolt DC Track Feeder Cable Cleats

56

Alpha Aluminium Trefoil Cleats

57

Vulcan Medium-Duty 316L Stainless Steel Trefoil/Single-Way Cleats

58

CABLE TIES & CLEATS

2

2

Single-Core BS5467 Unarmoured Cables 68 Single-Core BS6007 Tri-Rated Cables

68

Single-Core BS6724 AWA Cables

69

Single-Core BS6724 AWA Cables 3.3kV

69

Multi-Core LV Cable Cleat Selection Guide

70

Multi-Core BS6724 SWA Cables

70

Multiple-Cores BS6724 SWA Cables

71

Multi-Core BS7846 SWA FTP120 Cables

71

Single-Core MV Cable Cleat Selection Guide

72

Single-Core BS6724 cuWS 11kV, 22kV and 33kV Cables

72

Single-Core BS6724 AWA 11kV, 22kV and 33kV Cables

73

Three Core MV Cable Cleat Selection Guide Three-Core IEC502 SWA 11kV, 22kV and 33kV Cables

74 74

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

39


Cable Ties for the INDUSTRIAL MARKET

Nylon Cable Ties

BS EN 50146:2000

Manufactured from UV stabilised LSFZeroHalogen black Nylon 66, this material offers a combination of engineering properties, characterised by its’ high strength and rigidity and exhibits excellent chemical, solvent and oil resistance. Specification and testing of these cable ties has been based on the directives detailed in Military Specification SAE-AS23190, related to SAE-AS33671 and SAE-AS33681.

CABLE TIES & CLEATS

Available from stock in UV stabilised black as standard, natural white (LSFWH) and a limited range of coloured ties are available to order.

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

LSF 100 2.5

100.0

2.5

22.0

78N

LSF 150 7.6

150.0

7.6

35.0

530N

LSF 120 2.5

120.0

2.5

30.0

78N

LSF 300 7.6

300.0

7.6

76.0

530N

LSF 160 2.5

160.0

2.5

40.0

78N

LSF 370 7.6

370.0

7.6

100.0

530N

LSF 200 2.5

200.0

2.5

50.0

78N

LSF 450 7.6

450.0

7.6

115.0

530N

LSF 540 7.6

540.0

7.6

140.0

530N

LSF 750 7.6

750.0

7.6

210.0

530N

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

LSF 430 9.0

430.0

9.0

110.0

770N

LSF 530 9.0

530.0

9.0

135.0

770N

LSF 610 9.0

610.0

9.0

180.0

770N

LSF 710 9.0

710.0

9.0

200.0

770N

LSF 780 9.0

780.0

9.0

220.0

770N

LSF 914 9.0

914.0

9.0

260.0

770N

LSF 1020 9.0

1020.0

9.0

290.0

770N

LSF 1220 9.0

1220.0

9.0

355.0

770N

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

LSF 140 3.6

140.0

3.6

33.0

175N

LSF 200 3.6

200.0

3.6

50.0

175N

LSF 300 3.6

300.0

3.6

76.0

175N

LSF 370 3.6

370.0

3.6

100.0

175N

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

LSF 120 4.8

120.0

4.8

30.0

215N

LSF 160 4.8

160.0

4.8

40.0

215N

LSF 200 4.8

200.0

4.8

50.0

215N

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

LSF 250 4.8

250.0

4.8

60.0

215N

LSF 280 12.7

280.0

12.7

76.0

1110N

LSF 300 4.8

300.0

4.8

76.0

215N

LSF 380 12.7

380.0

12.7

105.0

1110N

480.0

12.7

120.0

1110N

LSF 370 4.8

370.0

4.8

100.0

215N

LSF 480 12.7

LSF 390 4.8

390.0

4.8

105.0

215N

LSF 580 12.7

580.0

12.7

170.0

1110N

LSF 430 4.8

430.0

4.8

110.0

215N

LSF 760 12.7

760.0

12.7

205.0

1110N

LSF 530 4.8

530.0

4.8

135.0

215N

LSF 880 12.7

880.0

12.7

245.0

1110N

LSF 630 4.8

630.0

4.8

180.0

215N

LSF 1030 12.7

103.0

12.7

290.0

1110N

TECHNICAL DATA

2

Order Reference

40

Specification/Standard

BS EN 50146:2000, IEC 62275

Material

Nylon 66

Moisture Absorption

1.0-2.0%

Temperature Range

-40ºC to +85ºC

Melting Point

+250ºC

UL Flammability Rating

UL94-V2

Limited Oxygen Index

25-28% ASTMD 2863

Smoke Density

Flaming 35 ASTMD 2843 Non-Flaming 13 ASTME 662

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Cable Ties for the INDUSTRIAL MARKET

Stainless Steel Cable Ties

IEC 62275:2013

Rollerball cable ties feature a retained, locking, ball bearing which grips the tie strap and locks the tie as it is tensioned. Standard product is supplied uncoated, a coated version also available which features a 50-60micron black polyester coating. Suitable for use indoor or outdoors, where resistance to corrosion is paramount and offer excellent resistance to a wide variety of chemicals.

Polyester Coated Order Reference

Overall Length

Strap Width

Strap Thickness

Head Width

Head Height

Max. Bundle Diameter

Tensile Strength

BU46-150

BC46-150

150.0

4.6

0.25

6.3

4.0

43.0

430N

BU46-200

BC46-200

200.0

4.6

0.25

6.3

4.0

59.0

430N

BU46-300

BC46-300

300.0

4.6

0.25

6.3

4.0

88.0

430N

BU46-360

BC46-360

360.0

4.6

0.25

6.3

4.0

110.0

430N

BU46-520

BC46-520

520.0

4.6

0.25

6.3

4.0

161.0

430N

BU46-620

BC46-620

620.0

4.6

0.25

6.3

4.0

192.0

430N

BU46-840

BC46-840

840.0

4.6

0.25

6.3

4.0

263.0

430N

BU46-1000

BC46-1000

1000.0

4.6

0.25

6.3

4.0

313.0

430N

Uncoated Order Reference

Epoxy Coated Order Reference

Overall Length

Strap Width

Strap Thickness

Head Width

Head Height

Max. Bundle Diameter

Tensile Strength

BU76-150

BC76-150

150.0

7.9

0.25

10.3

5.4

43.0

1070N

BU76-200

BC76-200

200.0

7.9

0.25

10.3

5.4

59.0

1070N

BU76-300

BC76-300

300.0

7.9

0.25

10.3

5.4

88.0

1070N

BU76-360

BC76-360

360.0

7.9

0.25

10.3

5.4

110.0

1070N

BU76-520

BC76-520

520.0

7.9

0.25

10.3

5.4

161.0

1070N

BU76-620

BC76-620

620.0

7.9

0.25

10.3

5.4

192.0

1070N

BU76-840

BC76-840

840.0

7.9

0.25

10.3

5.4

263.0

1070N

BU76-1000

BC76-1000

1000.0

7.9

0.25

10.3

5.4

313.0

1070N

Uncoated Order Reference

Polyester Coated Order Reference

Overall Length

Strap Width

Strap Thickness

Head Width

Head Height

Max. Bundle Diameter

Tensile Strength

BU126-150

BC126-150

150.0

12.7

0.40

15.1

5.6

43.0

2450N

BU126-200

BC126-200

200.0

12.7

0.40

15.1

5.6

59.0

2450N

BU126-300

BC126-300

300.0

12.7

0.40

15.1

5.6

88.0

2450N

BU126-360

BC126-360

360.0

12.7

0.40

15.1

5.6

110.0

2450N

BU126-520

BC126-520

520.0

12.7

0.40

15.1

5.6

161.0

2450N

BU126-620

BC126-620

620.0

12.7

0.40

15.1

5.6

192.0

2450N

BU126-840

BC126-840

840.0

12.7

0.40

15.1

5.6

263.0

2450N

BU126-1000

BC126-1000

1000.0

12.7

0.40

15.1

5.6

313.0

2450N

TECHNICAL DATA

Uncoated Order Reference

Specification/Standard

IEC 62275:2013

UL Listing Number

E227552

Material

316 Stainless Steel EN DIN 1.4401

Temperature Range (BU type)

-80ยบC to +500ยบC

Temperature Range (BC coated type)

-80ยบC to +150ยบC

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

Due to the +1200ยบC melting point of 316 stainless steel, these ties are generally accepted as fire resistant.

2

41


LONDON UNDERGROUND APPROVED Cable Ties

Nylon LUL-Approved Cable Ties

IEC62275:2013

London Underground Approved ties manufactured in two materials, depending upon the installation environment:

➜➜ PA66 LSFZeroHalogen ➜➜ PA66W LSFZeroHalogen Black polyamide 6.6. Our standard Black polyamide 6.6W, this version product, this material offers exhibits greater UV resistance a combination of engineering and better-suited to outdoor properties, characterised by its’ installations. high strength and rigidity and exhibits excellent chemical, solvent and oil resistance.

CABLE TIES & CLEATS

LUL APR Product No: 2248

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

T18R-

100.0

2.5

22.0

80N

T120I-

300.0

7.6

80.0

535N

T18I-

145.0

2.5

35.0

80N

T150R(H)-

365.0

7.6

100.0

670N

T18L-

205.0

2.5

55.0

80N

T120R(E)-

387.0

7.6

100.0

535N

T25L-

240.0

2.8

65.0

110N

T120M-

460.0

7.6

130.0

535N

T120XM-

600.0

7.6

175.0

535N

T120L-

760.0

7.6

225.0

535N

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

T150M-

525.0

8.9

150.0

780N

T150L-

820.0

8.9

245.0

780N

T150XL-

1095.0

8.9

330.0

780N

T150XLL-

1325.0

8.9

405.0

780N

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

T30R-

150.0

3.5

35.0

135N

T30L-

198.0

3.5

50.0

135N

T30LL-

290.0

3.5

80.0

135N

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

T50S-

150.0

4.6

35.0

225N

T50R-

200.0

4.6

50.0

225N

T50M-

245.0

4.6

65.0

225N

T50I-

300.0

4.6

85.0

225N

T50L-

390.0

4.6

110.0

225N

Order Reference

Overall Length

Strap Width

Max. Bundle Diameter

Tensile Strength

T50LL-

445.0

4.6

130.0

225N

T250X-

370.0

12.5

100.0

1115N

T80R-

210.0

4.7

55.0

355N

T250M-

565.0

12.5

150.0

1115N

T80I-

300.0

4.7

85.0

355N

T250L-

880.0

12.5

254.0

1115N

T80L-

390.0

4.7

110.0

355N

T250XL-

1030.0

12.5

305.0

1115N

TECHNICAL DATA

2

Please add material suffix required to complete Order Reference. These high-quality cable ties benefit from a wealth of international approvals, in addition to their LUL APR inclusion. Please refer to our Sales Team for further details.

42

Specification/Standard

IEC62275:2013

UL Listing Number

E64139

Material

Polyamide Nylon 6.6 and 6.6W (UV-resistant)

Temperature Range

-40ºC to +85ºC (+105 for 500ºC hours)

UL Flammability Rating

UL94-V2

Limited Oxygen Index

25-28% ASTMD 2863

PA66W UV Resistance

2% Carbon Black, ASTMD 6779

Chemical Resistance

Outstanding. For full details, please contact our Sales Team

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


LONDON UNDERGROUND APPROVED Cable Ties

Stainless Steel LUL-Approved Cable Ties

IEC62275:2013

Premium range of 316 stainless steel Ball-Lock cable ties have a non-releasable, ball bearing locking mechanism which grips the tie strap and locks the tie as it is tensioned. Available in bare SS316, a LSFZeroHalogen black polyester coated version also available which features a 30-50micron coating. Widely used throughout mass-transit systems, off-shore applications and the Petro-Chemical industry, these ties also benefit from inclusion within the London Underground Product Register. Suitable for use indoor or outdoors, where resistance to corrosion is paramount and offer excellent resistance to a wide variety of chemicals.

Uncoated Order Reference

Polyester Coated Order Reference

Overall Length

Strap Width

Strap Thickness

Head Width

Head Height

Max. Bundle Diameter

Tensile Strength

MBT5S

MBT5SFC

127.0

4.6

0.25

6.3

4.0

25.0

900N

MBT8S

MBT8SFC

201.0

4.6

0.25

6.3

4.0

50.0

900N

MBT14S

MBT14SFC

362.0

4.6

0.25

6.3

4.0

102.0

900N

MBT20S

MBT20SFC

521.0

4.6

0.25

6.3

4.0

152.0

900N

MBT27S

MBT27SFC

681.0

4.6

0.25

6.3

4.0

203.0

900N

MBT33S

MBT33SFC

838.0

4.6

0.25

6.3

4.0

254.0

900N

CABLE TIES & CLEATS

Due to the +1200ยบC melting point of 316 stainless steel, these ties are generally accepted as fire resistant.

LUL APR Product No: 2002

2 Uncoated Order Reference

Epoxy Coated Order Reference

Overall Length

Strap Width

Strap Thickness

Head Width

Head Height

Max. Bundle Diameter

Tensile Strength

MBT8H

MBT8HFC

201.0

7.9

0.25

10.3

5.4

50.0

2000N

MBT14H

MBT14HFC

362.0

7.9

0.25

10.3

5.4

102.0

2000N

MBT20H

MBT20HFC

521.0

7.9

0.25

10.3

5.4

152.0

2000N

MBT27H

MBT27HFC

681.0

7.9

0.25

10.3

5.4

203.0

2000N

MBT33H

MBT33HFC

838.0

7.9

0.25

10.3

5.4

254.0

2000N

Uncoated Order Reference

Polyester Coated Order Reference

Overall Length

Strap Width

Strap Thickness

Head Width

Head Height

Max. Bundle Diameter

Tensile Strength

MBT14XH

MBT14XHFC

362.0

12.3

0.40

15.1

5.6

102.0

2700N

MBT20XH

MBT20XHFC

521.0

12.3

0.40

15.1

5.6

152.0

2700N

MBT27XHFC

681.0

12.3

0.40

15.1

5.6

203.0

2700N

MBT33XHFC

8380

12.3

0.40

15.1

5.6

254.0

2700N

TECHNICAL DATA

MBT27XH MBT33XH

Specification/Standard

IEC62275:2013

Material

316 Stainless Steel EN DIN 1.4401

Temperature Range (MBT type)

316 Stainless Steel EN DIN 1.4401

Temperature Range (MBTFC coated type)

-50ยบC to +150ยบC

Chemical Resistance

Outstanding. For full details, please contact our Sales Team

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

43


Banding System for the INDUSTRIAL MARKET

Uncoated Stainless Steel Banding Uncoated stainless steel banding and buckle system used in a wide variety of cable installation applications, e.g. bundling and primary retention of multicore power cables in confined environments. Three material types available depending upon the installation environment.

➜➜ SS201 Heavy-duty, suitable for all general industrial applications. ➜➜ SS304 Heavy-duty, outdoor or potentially corrosive environments.

➜➜ SS316 Heavy-duty, PetroChem or other highly corrosive environments.

SS 201 SS 316

2

SS 304

CABLE TIES & CLEATS

Installed using RR-T03 or BANTAM installation tools.

Band Width

Band Thickness

Roll Length

Breaking Strength

Order Reference

mm

Inch

mm

Inch

Metres

Feet

Newtons

lbs

Jaw Type Buckles

Wing Type Buckles

RSU06B305 RSU09B306-5C RSU12B307-5C RSU16B307-5C RSU19B307-5C

6.5 9.5 12.7 16.0 19.0

1/4 3/8 1/2 5/8 3/4

0.50 0.65 0.75 0.75 0.75

0.020 0.026 0.030 0.030 0.030

30.5 30.5 30.5 30.5 30.5

100 100 100 100 100

2225 4005 6675 8344 10013

500 900 1500 1875 2250

RCU06BJ RCU09BJ RCU12BJ RCU16BJ RCU19BJ

RCU06BW RCU09BW RCU12BW RCU16BW RCU19BW

Band Width

Band Thickness

Roll Length

Breaking Strength

Order Reference

mm

Inch

mm

Inch

Metres

Feet

Newtons

lbs

Jaw Type Buckles

Wing Type Buckles

RSU06F305C RSU09F306-5C RSU12F307-5C RSU16F307-5C RSU19F307-5C

6.5 9.5 12.7 16.0 19.0

1/4 3/8 1/2 5/8 3/4

0.50 0.65 0.75 0.75 0.75

0.020 0.026 0.030 0.030 0.030

30.5 30.5 30.5 30.5 30.5

100 100 100 100 100

1669 3115 4895 6230 7565

375 700 1100 1400 1700

RCU06FJ RCU09FJ RCU12FJ RCU16FJ RCU19FJ

RCU06FW RCU09FW RCU12FW RCU16FW RCU19FW

Band Width

Band Thickness

Roll Length

Breaking Strength

Order Reference

mm

Inch

mm

Inch

Metres

Feet

Newtons

lbs

Jaw Type Buckles

Wing Type Buckles

RSU06E305C RSU09E306-5C RSU12E307-5C RSU16E307-5C RSU19E307-5C

6.5 9.5 12.7 16.0 19.0

1/4 3/8 1/2 5/8 3/4

0.50 0.65 0.75 0.75 0.75

0.020 0.026 0.030 0.030 0.030

30.5 30.5 30.5 30.5 30.5

100 100 100 100 100

1780 3338 5340 6675 8010

400 750 1200 1500 1800

RCU06EJ RCU09EJ RCU12EJ RCU16EJ RCU19EJ

RCU06EW RCU09EW RCU12EW RCU16EW RCU19EW

PPA571 Coated Stainless Steel Banding PPA571 coated 316 stainless steel banding, suitable for installation within the most harsh of corrosive environments. PPA571 is a thermoplastic powder coating specifically designed to provide a tough, long-lasting coating to stainless and mild steels, it benefits from being LSFZeroHalogen and flame retardant with an extremely low toxicity index. The PP571 coated 316 stainless steel banding is resistant to adverse whether conditions, detergents, salt spray and airborne pollutants making it ideal for installation within marine, Petro-Chem and mass transit environments. Installed using RR-T03 or BANTAM installation tools.

Band Width

44

Band Thickness

Roll Length

Breaking Strength

Order Reference

mm

Inch

mm

Inch

Metres

Feet

Newtons

lbs

Jaw Type Buckles

Wing Type Buckles

RSP06E254T RSP09E254T RSP12E254T RSP16E254T RSP19E254T

6.5 9.5 12.7 16.0 19.0

1/4 3/8 1/2 5/8 3/4

1.1 1.1 1.1 1.1 1.1

0.04 0.04 0.04 0.04 0.04

25 25 25 25 25

82.5 82.5 82.5 82.5 82.5

1490 2250 2980 3740 4450

335 505 670 840 1000

RCU06EJ RCU09EJ RCU12EJ RCU16EJ RCU19EJ

RCU06EW RCU09EW RCU12EW RCU16EW RCU19EW

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


Cable Tie & Banding INSTALLATION TOOLS

DSTG Cable Tie Tool ➜➜ Suitable for installing medium- ➜➜ Ratchet system tensions duty stainless steel cable ties. the cable tie, separate cutting jaws.

Order Reference

Maximum Tie Width

Maximum Tie Thickness

Weight grams

DSTG

7.9

0.3

550

➜➜ Suitable for installing nylon and medium-duty stainless steel cable ties.

➜➜ Automatically tensions and cuts the tie tail in one operation. ➜➜ Adjustable tensioning device.

Order Reference

Maximum Tie Width

Maximum Tie Thickness

Weight grams

SSTG

7.9

0.3

560

MK9SST Cable Tie Tool ➜➜ Quality tool installing medium ➜➜ Automatically tensions and heavy-duty stainless steel and cuts the tie tail in one cable ties. operation.

CABLE TIES & CLEATS

SSTG Cable Tie Tool

2

➜➜ Adjustable tensioning device. Order Reference

Maximum Tie Width

Maximum Tie Thickness

Weight grams

MK9SST

16.0

0.3

600

RR-T03 Band Tensioning Tool ➜➜ Spinning handle tensions the stainless steel band.

➜➜ Drop-forged tool with built-in band cutting jaw. ➜➜ Spring-loaded gripper lever improves ease of use.

Order Reference

Maximum Tie Width

Maximum Tie Thickness

Weight grams

RR-T03

19.0

0.75

2000

BANTAM Band Tensioning Tool ➜➜ Quality ratchet-action, compact tool for installing all stainless steel banding.

➜➜ Built-in band cutting jaw.

➜➜ Zinc-plated for corrosion resistance.

➜➜ Designed for easy loading and removal of material.

➜➜ Three-way handle adjusts for one or two-handed tensioning.

Order Reference

Maximum Tie Width

Maximum Tie Thickness

Weight grams

BANTAM

19.0

1.1

1180

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

45


Cleats for the INDUSTRIAL MARKET

Single-Bolt LSF Nylon Cleats

IEC BS EN 61914:2015

ETS range of single-bolt fixing two-part cable cleats are suitable for all single-core or multi-core power cables up to 57.0mm. Available as standard in LSFZeroHalogen flame retardant nylon, the product is UV stabilised, features high tensile strength and safe working loads similar to aluminium cleats. M10 fixings are used throughout the range to enable different sizes to be easily stacked, indeed the single-bolt version can be stacked above the two-bolt cleat version, particularly useful if running a clean earth with a multi-core power cable.

CABLE TIES & CLEATS

A black polyethylene version is also available for outdoor, non-LSF applications.

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Hole

Cleat Weight grams

Safe Working Load (kgs)

Fixing Size

1LSF10

10.0-13.0

37.8

27.0

41.4

M10

19.6

95

CFK10-100

1LSF11

13.0-16.0

41.2

30.0

41.4

M10

23.0

95

CFK10-100

1LSF12

16.0-19.0

44.3

33.0

41.4

M10

26.4

95

CFK10-100

1LSF13

19.0-23.0

48.2

36.0

41.4

M10

30.2

95

CFK10-100

1LSF14

23.0-27.0

52.2

40.0

41.4

M10

34.6

85

CFK10-100

1LSF15

27.0-32.0

57.1

44.0

41.4

M10

39.0

70

CFK10-100

1LSF16

32.0-38.0

63.1

49.0

41.4

M10

46.2

70

CFK10-100

1LSF17

38.0-46.0

71.3

58.0

41.4

M10

64.0

70

CFK10-125

1LSF18

46.0-51.0

77.3

67.0

41.4

M10

73.2

70

CFK10-125

1LSF19

51.0-57.0

83.2

72.0

41.4

M10

80.4

70

CFK10-125

TECHNICAL DATA

2

Order Reference

46

Specification/Standard

IEC BS EN 61914:2015

Material

Nylon 6, Flame-Retardant

Cleat Type

6.1, 6.1.2, Non-metallic

Short Circuit Test

Untested

Temperature Range

-40ยบC to +60ยบC

UL Flammability Rating

UL94-V0

Limited Oxygen Index

34% ASTMD 2863

Needle Flame Test

>120seconds passed

Lateral Load Test

470N

Axial Movement Test

360N

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


Cleats for the INDUSTRIAL MARKET

Two-Bolt LSF Nylon Cleats

IEC BS EN 61914:2015

ETS range of two-bolt fixing two-part cable cleats are suitable for all single-core or multi-core power cables from 38.0 to 168.0mm. Available as standard in black LSFZeroHalogen flame retardant nylon, the product is UV stabilised, features high tensile strength and safe working loads similar to aluminium cleats.

2HVR red version also available to compliment red-sheathed HV power cables from 46.0 to 135.0mm diameter. M10 fixings can be used throughout the range and some sizes feature the same boltfixing centres which can enable different sizes to be easily stacked.

Order Reference (Black)

Order Reference (Red)

2LSF07

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Holes

Cleat Weight grams

Safe Working Load (kgs)

Fixing Size (x 2)

38.0-46.0

92.0

60.0

54.0

68.0

2xM10

91.0

1500

CFK10-100

2LSF08

2HVR08

46.0-51.0

103.0

71.0

54.0

79.0

2xM10

109.9

1500

CFK10-125

2LSF09

2HVR09

51.0-57.0

103.0

76.0

54.0

79.0

2xM10

119.0

1500

CFK10-125

2LSF10

2HVR10

57.0-64.0

103.0

82.0

54.0

79.0

2xM10

122.5

2000

CFK10-125

2LSF11

2HVR11

64.0-70.0

130.0

89.0

54.0

106.0

2xM10

157.3

2000

CFK10-125

2LSF1200 2HVR1200

70.0-76.0

128.0

95.0

75.0

104.0

2xM12

190.0

2200

CFK10-150

2LSF1201

2HVR1201

76.0-83.0

135.0

100.0

75.0

111.0

2xM12

206.5

2200

CFK10-150

2LSF1202

2HVR1202

83.0-90.0

143.0

108.0

75.0

119.0

2xM12

228.6

2700

CFK10-150

2LSF131

2HVR131

90.0-97.0

165.0

115.0

100.0

138.0

2xM12

423.0

2700

CFK12-200

2LSF132

2HVR132

97.0-105.0

171.0

122.0

100.0

144.0

2xM12

440.6

2700

CFK12-200

2LSF141

2HVR141

105.0-112.0

178.0

130.0

100.0

151.0

2xM12

509.9

2700

CFK12-200

2LSF142

2HVR142

112.0-120.0

187.0

138.0

125.0

160.0

2xM12

622.0

2700

CFK12-200

2HVR151

120.0-128.0

196.0

148.0

125.0

168.0

2xM12

715.7

2700

CFK12-200

2HVR152

128.0-135.0

203.0

158.0

125.0

176.0

2xM12

771.9

2700

CFK12-200

2LSF161

135.0-144.0

222.0

168.0

150.0

190.0

2xM16

1108.4

2700

CFK16-250

2LSF162

144.0-152.0

232.0

179.0

150.0

200.0

2xM16

1203.1

2700

CFK16-250

2LSF171

152.0-160.0

242.0

190.0

150.0

210.0

2xM16

1301.6

2700

CFK16-250

2LSF172

160.0-168.0

252.0

201.0

150.0

220.0

2xM16

1402.9

2700

CFK16-250

TECHNICAL DATA

2LSF151 2LSF152

Specification/Standard

IEC BS EN 61914:2015

Material

Nylon 6, Flame-Retardant

Cleat Type

6.1, 6.1.3, Non-metallic

Short Circuit Test

76kA peak (36kA RMS)

Temperature Range

-40ยบC to +60ยบC

UL Flammability Rating

UL94-V0

Limited Oxygen Index

34% ASTMD 2863

Needle Flame Test

>120seconds passed

Lateral Load Test

18,400N

Axial Movement Test

2,000N

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

A black polyethylene version is also available for outdoor, non-LSF applications.

2

47


Cleats for the INDUSTRIAL MARKETS

Single-Bolt 1A Aluminium Cleats

IEC BS EN 61914:2015

Diecast aluminium cable cleats are short-circuit tested to 70kA peak and suitable for cables from 10mm to 57mm overall diameter. The standard product is supplied in plain aluminium, suitable for normal industrial use or outdoor, un-polluted environments. The product can also be supplied with a variety of protective coatings to order (e.g. polyester). Designed for direct fixing onto ladder or channel with no additional adaptor plates or packing piece required and can be easily stacked.

CABLE TIES & CLEATS

CFK cleat fixing kits enable easy fixing of the cleat to cable ladder rungs or 41mm wide steel channel. Included in each kit: M10 threaded stud, hexagon nut, flat washers and plain channel nut.

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Hole

Cleat Weight grams

Safe Working Load (kgs)

Fixing Size

1A-10N

10.0-13.0

37.8

27.0

41.4

M10

20

95

CFK10-100

1A-11N

13.0-16.0

41.2

30.0

41.4

M10

23

95

CFK10-100

1A-12N

16.0-19.0

44.3

33.0

41.4

M10

27

95

CFK10-100

1A-13N

19.0-23.0

48.2

36.0

41.4

M10

30

95

CFK10-100

1A-14N

23.0-27.0

52.2

40.0

41.4

M10

35

85

CFK10-100

1A-15N

27.0-32.0

57.1

44.0

41.4

M10

39

70

CFK10-100

1A-16N

32.0-38.0

63.1

49.0

41.4

M10

46

70

CFK10-100

1A-17N

38.0-46.0

71.3

58.0

41.4

M10

64

70

CFK10-125

1A-18N

46.0-51.0

77.3

67.0

41.4

M10

73

70

CFK10-125

1A-19N

51.0-57.0

83.2

72.0

41.4

M10

81

70

CFK10-125

TECHNICAL DATA

2

Order Reference

48

Specification/Standard

BS EN 61914:2015

Material

LM6 Grade Aluminium to BS1490

Cleat Type

6.1.1, Metallic

Short Circuit Test

70kA peak (33.3kA RMS)

Temperature Range

-40ยบC to +120ยบC

Needle Flame Test

>120seconds passed

Lateral Load Test

4,000N

Axial Movement Test

300N

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


Cleats for the INDUSTRIAL MARKETS

Two-Bolt 2A Aluminium Cleats

IEC BS EN 61914:2015

2A-N diecast aluminium cable cleats are short-circuit tested to 113kA peak and suitable for cables from 38mm to 168mm overall diameter. The standard product is supplied in plain aluminium, suitable for normal industrial use or outdoor, un-polluted environments. The product can also be supplied with a variety of protective coatings to order (e.g. polyester) and neoprene liners are available across the range (noted reduced diameter range shown in the table below).

Cable Outside Diameter Range

Diameter Range With Liner

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Holes

Cleat Weight grams

Safe Working Load (kgs)

Fixing Size (x 2)

2A-07N

38.0-46.0

32.0-40.0

94.0

48.0

49.0

68.0

2xM10

166

200

CFK10-100

2A-08N

46.0-51.0

40.0-45.0

104.0

54.0

49.0

79.0

2xM10

196

200

CFK10-125

2A-09N

51.0-57.0

45.0-51.0

105.0

61.0

49.0

79.0

2xM10

210

200

CFK10-125

2A-10N

57.0-64.0

51.0-580

105.0

68.0

49.0

79.0

2xM10

226

200

CFK10-125

2A-11N

64.0-70.0

58.0-64.0

133.0

75.0

64.0

106.0

2xM10

339

200

CFK10-125

2A-1200N

70.0-76.0

64.0-70.0

133.0

80.0

64.0

106.0

2xM10

347

200

CFK10-150

2A-1201N

76.0-83.0

70.0-77.0

133.0

87.0

64.0

106.0

2xM10

342

200

CFK10-150

2A-1202N

83.0-90.0

77.0-84.0

133.0

94.0

64.0

106.0

2xM10

356

200

CFK10-150

2A-131N

90.0-97.0

82.0-89.0

154.0

101.0

76.0

126.0

2xM10

490

200

CFK10-200

2A-132N

97.0-105.0

89.0-97.0

154.0

109.0

76.0

126.0

2xM10

468

300

CFK10-200

2A-141N

105.0-112.0

97.0-104.0

165.0

118.0

76.0

135.0

2xM10

532

500

CFK10-200

2A-142N

112.0-120.0

104.0-112.0

173.0

124.0

76.0

143.0

2xM10

590

500

CFK10-200

2A-151N

120.0-128.0

100.0-118.0

196.0

148.0

125.0

168.0

2xM12

1700

500

CFK12-200

2A-152N

128.0-135.0

118.0-125.0

203.0

158.0

125.0

176.0

2xM12

1840

500

CFK12-200

2A-161N

135.0-144.0

125.0-134.0

222.0

168.0

150.0

190.0

2xM16

2633

500

CFK16-250

2A-162N

144.0-152.0

134.0-142.0

232.0

179.0

150.0

200.0

2xM16

2856

500

CFK16-250

2A-171N

152.0-160.0

142.0-150.0

242.0

190.0

150.0

210.0

2xM16

3089

500

CFK16-250

2A-172N

160.0-168.0

150.0-158.0

252.0

201.0

150.0

220.0

2xM16

3332

500

CFK16-250

TECHNICAL DATA

Order Reference

Specification/Standard

BS EN 61914:2015

Material

LM6 Grade Aluminium to BS1490

Cleat Type

6.1.3, Metallic

Short Circuit Test

113kA peak (51.6kA RMS)

Temperature Range

-40ºC to +90ºC

Needle Flame Test

>120seconds passed

Lateral Load Test

25,000N

Axial Movement Test

1,200N

To order two-bolt cleats with neoprene liner, please change the Order Reference suffix from ‘N’ to ‘L’.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

The two-bolt aluminium cleat features unique flanges alongside the strengthening spine, designed for direct fixing onto ladder or channel with no additional adaptor plates or packing piece required. Some sizes feature the same bolt-fixing centres which enable different sizes to be easily stacked.

2

49


Cleats for the INDUSTRIAL MARKET

Cast Aluminium Cleats

BS EN 50368:2003

Space saving, stackable cast aluminium cleats to accommodate cables from 10mm to 120mm outside diameter. Single-bolt version designed for easy stacking atop each other, the two-bolt version features unique flanges alongside the fixing turrets to enable a firm fixing to cable ladder rungs or conventional steel channel systems, preventing the rocking feature of some competitors products.

CABLE TIES & CLEATS

Designed for direct fixing onto ladder or channel support structures and requiring no additional special adaptor plates or packing pieces, only being subject to environmental considerations where 91-ST Cleat Separation Washers should be used.

Order Reference

50

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Hole

Cleat Weight grams

Safe Working Load (kgs)

Fixing Size

1ALM01

10.0-13.0

41.0

32.0

43.0

-

M10

75.0

200

CFK10-100

1ALM02

13.0-16.0

44.0

34.0

43.0

-

M10

79.8

200

CFK10-100

1ALM03

16.0-19.0

48.0

36.0

43.0

-

M10

90.8

200

CFK10-100

1ALM04

19.0-22.0

50.0

38.0

43.0

-

M10

98.4

200

CFK10-100

1ALM05

22.0-26.0

53.0

40.0

43.0

-

M10

100.2

200

CFK10-100

1ALM06

26.0-33.0

59.0

44.0

43.0

-

M10

119.6

200

CFK10-100

1ALM07

33.0-39.0

65.0

50.0

43.0

-

M10

131.8

200

CFK10-100

1ALM08

39.0-45.0

71.0

56.0

43.0

-

M10

151.8

200

CFK10-100

1ALM09

45.0-51.0

78.0

63.0

43.0

-

M10

168.4

200

CFK10-125

1ALM10

51.0-58.0

84.0

73.0

43.0

-

M10

202.2

300

CFK10-125

1ALM11

58.0-65.0

91.0

80.0

43.0

-

M10

189.0

500

CFK10-125

1ALM12

65.0-71.0

97.0

89.0

43.0

-

M10

252.6

500

CFK10-125

2ALM10

51.0-57.0

96.0

68.0

49.0

76.0

2xM10

207.6

200

CFK10-100

2ALM11

57.0-64.0

96.0

75.0

49.0

76.0

2xM10

220.0

200

CFK10-125

2ALM12

64.0-70.0

134.0

84.0

64.0

114.0

2xM10

375.8

200

CFK10-125

2ALM13

70.0-76.0

134.0

90.0

64.0

114.0

2xM10

392.2

200

CFK10-125

2ALM14

76.0-83.0

142.0

96.0

64.0

114.0

2xM12

450.6

200

CFK10-150

2ALM15

83.0-89.0

142.0

102.0

64.0

114.0

2xM12

550.0

200

CFK12-150

2ALM16

89.0-95.0

154.0

114.0

76.0

126.0

2xM12

650.0

200

CFK12-150

2ALM17

95.0-101.0

154.0

120.0

76.0

126.0

2xM12

750.0

200

CFK12-200

2ALM18

101.0-108.0

169.0

134.0

76.0

140.0

2xM12

1100.0

200

CFK12-200

2ALM19

108.0-114.0

169.0

140.0

76.0

140.0

2xM12

1450.0

300

CFK12-200

2ALM20

115.0-120.0

172.0

150.0

76.0

144.0

2xM12

1200.0

500

CFK12-200

TECHNICAL DATA

2

Available as standard in plain aluminium suitable for normal industrial use or outdoor, un-polluted environments. The product can also be supplied with a variety of protection coatings to order, e.g. epoxy.

Specification/Standard

BS EN 50368:2003

Material

LM6 Grade Aluminium to BS1490

Cleat Type

6.1.1, Metallic (1ALM)

Short Circuit Test

Untested

Temperature Range

-40ยบC to +90ยบC

Needle Flame Test

>120seconds passed

Lateral Load Test

4,670N (1ALM)

28,000N (2ALM)

Axial Movement Test

1,170N (1ALM)

2,000N (2ALM)

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

6.1.3, Metallic (2ALM)


Cleats for LONDON UNDERGROUND applications

LSF Cableclamps

BS EN 50368:2003

LSFZeroHalogen flame-retardant nylon Cableclamps, suitable for all LV multicore power cables up to 51mm diameter.

LUL APR Product No: 365

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Cleat Weight grams

Safe Working Load (kgs)

Fixing Size

17-01LUL

10.0-15.0

27.8

17.6

12.0

3.5

18

M4 x 30

17-02LUL

12.0-17.0

32.0

20.8

14.0

5.4

24

M4 x 35

17-03LUL

15.0-20.0

37.0

25.3

16.0

8.6

32

M4 x 40

17-04LUL

18.0-24.0

41.0

29.6

18.0

12.2

39

M4 x 50

17-05LUL

22.0-29.0

52.1

35.4

20.0

18.6

52

M6 x 55

17-06LUL

26.0-34.0

58.2

40.9

22.0

27.9

66

M6 x 60

17-07LUL

32.0-42.0

69.3

49.2

25.0

42.9

79

M6 x 75

17-08LUL

39.0-51.0

81.7

58.5

26.0

60.1

93

M6 x 90

TECHNICAL DATA

Order Reference

Specification/Standard

BS EN 50368:2003

Material

Nylon 6, Flame-Retardant (LUL-approved)

Cleat Type

6.1, 6.1.2, Non-metallic

LUL APR Product No

365

Short Circuit Test

Untested

Temperature Range

-40ºC to +60ºC

Limited Oxygen Index (LOI)

BS EN ISO 4589-2:1999

Smoke Emission Tested

BS 6853:1999, Annex D.8.3

Toxic Fume Emissions

FX 70-100:2008

Needle Flame Test

>120seconds passed

Lateral Load Test

18,400N

Axial Movement Test

TBC

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

Compliant with London Underground Engineering Standard 1-085 A2, “Fire Standard Performance Materials” Product Register No: 365, this product represent the highest quality nylon light-duty clamp on the market.

2

51


Cleats for LONDON UNDERGROUND applications

LUL-Approved LSF Cleats

IEC BS EN 61914:2015

Compliant with London Underground Engineering Standard 1-085 A2, “Fire Standard Performance Materials”. The ETS range of single and two-bolt fixing, two-part cable cleats represent the highest quality nylon cleat on the market and is suitable for all single-core or multi-core power cables up to 120.0mm. The LUL-approved material is LSFZeroHalogen flame retardant nylon, testing has been carried out according to the following parameters for electro-technical components:

➜➜ Limited Oxygen Index (LOI) to BS EN ISO 4589-2:1999.

➜➜ Smoke Emission to BS 6853:1999, Annex D.8.3. ➜➜ Toxic Fume Emission to NFX 70-100:2008.

CABLE TIES & CLEATS

LUL APR Product No: 363 & 364

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Hole/s

Cleat Weight grams

Safe Working Load (kgs)

Fixing Size

1F10-LUL

10.0-13.0

37.8

27.0

41.4

-

M10

23.8

95

CFK10-100

1F11-LUL

13.0-16.0

41.2

30.0

41.4

-

M10

27.7

95

CFK10-100

1F12-LUL

16.0-19.0

44.3

33.0

41.4

-

M10

32.0

95

CFK10-100

1F13-LUL

19.0-23.0

48.2

36.0

41.4

-

M10

36.5

95

CFK10-100

1F14-LUL

23.0-27.0

52.2

40.0

41.4

-

M10

42.0

85

CFK10-100

1F15-LUL

27.0-32.0

57.1

44.0

41.4

-

M10

47.6

70

CFK10-100

1F16-LUL

32.0-38.0

63.1

49.0

41.4

-

M10

55.7

70

CFK10-100

1F17-LUL

38.0-46.0

71.3

58.0

41.4

-

M10

77.9

70

CFK10-125

1F18-LUL

46.0-51.0

77.3

67.0

41.4

-

M10

88.0

70

CFK10-125

1F19-LUL

51.0-57.0

83.2

72.0

41.4

-

M10

96.2

70

CFK10-125

2F08-LUL

46.0-51.0

103.0

71.0

54.0

79.0

2xM10

132.0

1500

CFK10-125

2F09-LUL

51.0-57.0

103.0

76.0

54.0

79.0

2xM10

155.0

1500

CFK10-125

2F10-LUL

57.0-64.0

103.0

82.0

54.0

79.0

2xM10

156.5

2000

CFK10-125

2F11-LUL

64.0-70.0

130.0

89.0

54.0

106.0

2xM10

189.0

2000

CFK10-125

2F1200-LUL

70.0-76.0

128.0

95.0

75.0

104.0

2xM12

285.0

2200

CFK10-150

2F1201-LUL

76.0-83.0

135.0

100.0

75.0

111.0

2xM12

309.8

2200

CFK10-150

2F1202-LUL

83.0-90.0

143.0

108.0

75.0

119.0

2xM12

342.9

2700

CFK10-150

2F131-LUL

90.0-97.0

165.0

115.0

100.0

138.0

2xM12

634.5

2700

CFK12-200

2F132-LUL

97.0-105.0

171.0

122.0

100.0

144.0

2xM12

660.9

2700

CFK12-200

2F141-LUL

105.0-112.0

178.0

130.0

100.0

151.0

2xM12

764.9

2700

CFK12-200

2F142-LUL

112.0-120.0

187.0

138.0

125.0

160.0

2xM12

933.0

2700

CFK12-200

TECHNICAL DATA

2

Order Reference

52

Cleat Type

1F-LUL

2F-LUL

Specification/Standard

IEC BS EN 61914:2015

IEC BS EN 61914:2015

Material

Nylon 6, Flame-Retardant (LUL-approved)

Nylon 6, Flame-Retardant (LUL-approved)

Cleat Type

6.1, 6.1.2, Non-metallic

6.1, 6.1.3, Non-metallic

LUL APR Product No

363

364

Short Circuit Test

Untested

76kA peak (36kA RMS)

Temperature Range

-40ºC to +60ºC

-40ºC to +60ºC

Limited Oxygen Index (LOI)

BS EN ISO 4589-2:1999

BS EN ISO 4589-2:1999

Smoke Emission Tested

BS 6853:1999, Annex D.8.3

BS 6853:1999, Annex D.8.3

Toxic Fume Emissions

FX 70-100:2008

FX 70-100:2008

Needle Flame Test

>120seconds passed

>120seconds passed

Lateral Load Test

470N

18,400N

Axial Movement Test

360N

2,000N

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


Cleats for LONDON UNDERGROUND applications

LUL-Approved Fire Performance Cleats

IEC BS EN 61914:2015

Designed for use with FP600, FP600S and Draka Firetuf PowerPlus cables, Phoenix cleats are intended for use within installations which require vital circuits to continue operation in the event of a fire outbreak.

LUL APR Product No: 1661

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Hole

Cleat Weight grams

Safe Working Load (kgs)

Fixing Size

1FP-10SS

10.0-13.0

36.0

21.0

40.0

M10

91.0

250

CFK10-100

1FP-11SS

13.0-16.0

40.0

24.0

40.0

M10

106.0

250

CFK10-100

1FP-12SS

16.0-19.0

43.0

27.0

40.0

M10

114.0

250

CFK10-100

1FP-13SS

19.0-22.0

47.0

31.0

40.0

M10

126.0

250

CFK10-100

1FP-14SS

22.0-26.0

51.0

35.0

40.0

M10

140.0

250

CFK10-100

1FP-15SS

26.0-33.0

56.0

40.0

40.0

M10

155.0

250

CFK10-100

1FP-16SS

33.0-39.0

62.0

46.0

40.0

M10

176.0

250

CFK10-100

1FP-17SS

39.0-45.0

70.0

54.0

40.0

M10

202.0

250

CFK10-125

1FP-18SS

45.0-51.0

75.0

59.0

40.0

M10

225.0

250

CFK10-125

1FP-19SS

51.0-58.0

84.0

64.0

40.0

M10

245.0

250

CFK10-125

1FP-20SS

58.0-65.0

91.0

73.0

40.0

M10

265.0

250

CFK10-125

1FP-21SS

65.0-74.0

98.0

82.0

40.0

M10

293.0

250

CFK10-125

TECHNICAL DATA

Order Reference

Specification/Standard

IEC BS EN 61914:2015

Material

316L Stainless Steel EN DIN 1.4435

Cleat Type

6.1, 6.1.1, Metallic

LUL APR Product No

1661

Short Circuit Test

60kA peak (28.5kA RMS)

Temperature Range

-40ยบC to +1000ยบC

Fire Performance Test

BS 8491:2008 F120

Lateral Load Test

4,670N

Axial Movement Test

TBC

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

Independently tested to BS 8491:2008 (F120) by the prestigious BRE Global test facility in Watford UK for a period of 120minutes at an average temperature of 839ยบC. To fully comply with this test, we recommend A4 316 stainless steel fixings studs and accessories are used when installing the Phoenix cleat range. The full test report is available upon application. Manufactured from 40x2mm 316L stainless steel, providing high strength without brittleness and superb abrasion and corrosion resistance, the product is equally suitable for use within extremely onerous environmental conditions: power stations, petro-chemical plants, mass transit systems etc.

2

53


Hangers for LONDON UNDERGROUND applications

J-Type Cable Hangers

BS EN 10025-2:2004

➜➜ Material Steel BS EN 100252:2004

J-Hangers are ideal for installing multi-core or bundled communications cables on long horizontal runs, e.g. tunnel installations. Widely used within Public Mass Transit systems throughout the World.

➜➜ Cleat Type Metallic

Fabricated from mild steel bar (S275JR+AR grade) each product is hot-dip spin galvanised after manufacture to BS EN ISO 1461:1999. Standard products are shown below, but special designs are available upon request, e.g: for girder hanging, 90º twist, extended arms etc.

➜➜ LUL APR Product No Not Applicable

CABLE TIES & CLEATS

➜➜ Temperature Range -40ºC to +150ºC

2

54

The recommended safe working load (SWL) for each hook is detailed below. Brackets with multiple hook configurations are designed to operate with all hooks carrying their maximum load.

Order Reference

Internal Diameter

Overall Width

Overall Height

Overall Depth

Fixing Hole

Material Size

Weight grams

Safe Working Load (kgs)

SHA 1

50.0

68.0

105.0

40.0

M10

40.0x6.0

340

200

SHA 2

75.0

96.0

120.0

50.0

M12

50.0x6.0

570

250

SHA 3

100.0

120.0

155.0

50.0

M12

50.0x6.0

820

250

Order Reference

Welded Hooks

Internal Diameter

Overall Width

Overall Height

Overall Depth

Fixing Centres

Fixing Hole

Material Size

Weight grams

Safe Working Load (kgs)

CH1W1

1

50.0

74.0

145.0

40.0

105.0

2xM10

40.0x6.0

500

200

CH2W1

2

50.0

74.0

235.0

40.0

195.0

2xM10

40.0x6.0

900

200

CH3W1

3

50.0

74.0

325.0

40.0

285.0

2xM10

40.0x6.0

1300

200

CH4W1

4

50.0

74.0

415.0

40.0

375.0

2xM10

40.0x6.0

1700

200

CH5W1

5

50.0

74.0

505.0

40.0

465.0

2xM10

40.0x6.0

2100

200

CH6W1

6

50.0

74.0

595.0

40.0

555.0

2xM10

40.0x6.0

2500­­­­

200

Order Reference

Welded Hooks

Internal Diameter

Overall Width

Overall Height

Overall Depth

Fixing Centres

Fixing Hole

Material Size

Weight grams

Safe Working Load (kgs)

CH1W2

1

75.0

100.0

170.0

50.0

130.0

2xM12

50.0x6.0

820

250

CH2W2

2

75.0

100.0

295.0

50.0

255.0

2xM12

50.0x6.0

1480

250

CH3W2

3

75.0

100.0

420.0

50.0

380.0

2xM12

50.0x6.0

2240

250

CH4W2

4

75.0

100.0

545.0

50.0

505.0

2xM12

50.0x6.0

2980

250

CH5W2

5

75.0

100.0

670.0

50.0

630.0

2xM12

50.0x6.0

3710

250

CH6W2

6

75.0

100.0

795.0

50.0

755.0

2xM12

50.0x6.0

4440

250

Order Reference

Welded Hooks

Internal Diameter

Overall Width

Overall Height

Overall Depth

Fixing Centres

Fixing Hole

Material Size

Weight grams

Safe Working Load (kgs)

CH1W3

1

100.0

124.0

185.0

50.0

145.0

2xM12

50.0x6.0

980

250

CH2W3

2

100.0

124.0

345.0

50.0

305.0

2xM12

50.0x6.0

1900

250

CH3W3

3

100.0

124.0

505.0

50.0

465.0

2xM12

50.0x6.0

2820

250

CH4W3

4

100.0

124.0

665.0

50.0

625.0

2xM12

50.0x6.0

3600

250

CH5W3

5

100.0

124.0

825.0

50.0

785.0

2xM12

50.0x6.0

4660

250

CH6W3

6

100.0

124.0

985.0

50.0

945.

2xM12

50.0x6.0

5600

250

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


Hangers for LONDON UNDERGROUND applications

PEGASUS Cable Hanger System ➜➜ Material Aluminium/LULApproved Nylon Hybrid

The PEGASUS is a modular, non-metallic J hanger system featuring high strength nylon hangers especially formulated to meet the requirements of the London Underground 1-085 specification.

➜➜ LUL APR Product No 3153 ➜➜ Temperature Range -40ºC to +60ºC

Up to 50% lighter than an equivalent galvanised steel J hanger and fully modular, PEGASUS can be custom-manufactured to suit unique requirements.

Order Reference

Hook Quantity

Internal Diameter

Overall Width

Overall Height

Fixing Centres

Fixing Hole

Weight grams

Safe Working Load (kgs)

PG50-1

1

50.0

92.0

197.0

121.0

2xM12

300

45

PG50-2

2

50.0

92.0

276.0

200.0

2xM12

460

90

PG50-3

3

50.0

92.0

355.0

279.0

2xM12

620

135

PG50-4

4

50.0

92.0

434.0

358.0

2xM12

780

180

PG50-5

5

50.0

92.0

513.0

437.0

2xM12

940

225

PG50-6

6

50.0

92.0

592.0

516.0

2xM12

1100

270

Order Reference

Hook Quantity

Internal Diameter

Overall Width

Overall Height

Fixing Centres

Fixing Hole

Weight grams

Safe Working Load (kgs)

PG75-1

1

75.0

108.0

237.0

161.0

2xM12

390

45

PG75-2

2

75.0

108.0

357.0

281.0

2xM12

640

90

PG75-3

3

75.0

108.0

476.0

400.0

2xM12

890

135

PG75-4

4

75.0

108.0

595.0

519.0

2xM12

1140

180

PG75-5

5

75.0

108.0

714.0

638.0

2xM12

1390

225

PG75-6

6

75.0

108.0

834.0

758.0

2xM12

1640

270

Order Reference

Hook Quantity

Internal Diameter

Overall Width

Overall Height

Fixing Centres

Fixing Hole

Weight grams

Safe Working Load (kgs)

PG100-1

1

100.0

122.0

279.0

203.0

2xM12

550

60

PG100-2

2

100.0

122.0

440.0

364.0

2xM12

960

120

PG100-3

3

100.0

122.0

600.0

524.0

2xM12

1370

180

PG100-4

4

100.0

122.0

760.0

684.0

2xM12

1780

240

PG100-5

5

100.0

122.0

921.0

845.0

2xM12

2190

300

PG100-6

6

100.0

122.0

1085.0

1009.0

2xM12

2600

360

Order Reference

Hook Quantity

Internal Diameter

Overall Width

Overall Height

Fixing Centres

Fixing Hole

Weight grams

Safe Working Load (kgs)

PGCC-1

1

107.0 x 55.0

57.0

279.0

203.0

2xM12

450

25

PGCC-2

2

107.0 x 55.0

57.0

440.0

364.0

2xM12

760

50

PGCC-3

3

107.0 x 55.0

57.0

600.0

524.0

2xM12

1070

75

PGCC-4

4

107.0 x 55.0

57.0

760.0

684.0

2xM12

1380

100

PGCC-5

5

107.0 x 55.0

57.0

921.0

845.0

2xM12

1690

125

PGCC-6

6

107.0 x 55.0

57.0

1085.0

1009.0

2xM12

2000

150

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

The strengthening spine is a marine-grade aluminium extrusion onto which the hangers are fixed, the specially shaped profile exhibiting superb strength and rigidity. Resistance to “selfcorrosion” and “bi-metallic corrosion” are considered in the design and the non-metallic nature of the materials ensures that corrosion will not occur, even in the harshest of environments.

➜➜ Cleat Type Composite

2

55


NO-BOLT DC TRACK FEEDER Cable Cleat

No-Bolt Cable Cleat

IEC BS EN 61914:2015

The No-Bolt cleat is a fully polymeric cable cleat designed for fast installation of DC track feeder cables within difficult, line-side applications. Manufactured from a high-strength nylon polymer specifically formulated to meet the London Underground 1-085 specification. Due to its non-metallic design the cleat is impervious to bi-metallic corrosion and suitable for use within the harshest of environments.

➜➜ Stackable design for multiple cable runs.

Unique cleat closure splines

CABLE TIES & CLEATS

➜➜ No risk of damaging cable.

2

➜➜ Range suits Ø18-Ø55mm single cables. ➜➜ Fast installation. Available with M8 single-bolt fixing or unique “Twist-Fit” mounting foot which eliminates the need for any metallic fixings and enables the stackable feature. Standard size of 109.0 x 91.0 x 90.0mm, with the exception of the NBC45-55 each cleat is supplied with an insert moulding to hold and restrain the cable.

No-Bolt cleat with insert moulding and “Twist-Fit” mounting

M8 Standard Fixing Order Reference

“Twist-Fit” Mounting Order Reference

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Weight grams

NBC18-22-M8

NBC18-22-TF

18.0-22.0

109

91

90

830

NBC20-26-M8

NBC20-26-TF

20.0-26.0

109

91

90

815

NBC24-30-M8

NBC24-30-TF

24.0-30.0

109

91

90

808

NBC28-34-M8

NBC28-34-TF

28.0-34.0

109

91

90

801

NBC32-39-M8

NBC32-39-TF

32.0-39.0

109

91

90

792

NBC37-47-M8

NBC37-47-TF

37.0-47.0

109

91

90

758

NBC45-55-M8

NBC45-55-TF

45.0-55.0

109

91

85

675

TECHNICAL DATA

Easy, time-saving installation procedure

56

Ultimately stackable

Specification/Standard

IEC BS EN 61914:2015

Material

LSFZeroHalogen Nylon (LUL 1-085 approved)

Cleat Type Short Circuit Tests

6.1, 6.1.2, Non-metallic Stacked Horizontal

71.7kA peak (34.1kA RMS) 75mm phase spacing, 300mm centres 101kA peak (48.0kA RMS) 110mm phase spacing, 300mm centres

Temperature Range

-40˚C to +60˚C

UL Flammability Rating

UL94-V0

Lateral Load Test

TBC

Axial Movement Test

TBC

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


ALUMINIUM Trefoil Cleats

Alpha Aluminium Trefoil Cleats

IEC BS EN 61914:2015

Designed for use within industrial/commercial installations where light to moderate levels of short-circuit withstand are required, the Alpha provides a strong, robust and light solution for cleating single-core cables in trefoil formation. The preferred option with installers due to it’s unique features.

➜➜ All aluminium construction, no hinge pins to corrode. ➜➜ Internal grip ridges to eliminate cable slippage.

➜➜ Resists brittleness failures, no hidden defects from any casting process. ➜➜ Greater range-taking ability, when compared to cast trefoil cleats.

M10 fixings are used throughout the range. Aluminium base pad has ridges to sit directly onto steel framing channels and cable ladder rungs easily.

LUL APR Product No: 360

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Hole

Cleat Weight grams

Fixing Size

ALP01

23.2-25.1

76.0

93.0

48.5

M10

168

TFK10-25

ALP02

25.1-27.1

79.0

96.0

48.5

M10

178

TFK10-25

ALP03

27.1-29.3

82.0

101.0

48.5

M10

185

TFK10-25

ALP04

29.3-31.7

86.0

105.0

48.5

M10

195

TFK10-25

ALP05

31.7-34.2

91.0

110.0

48.5

M10

205

TFK10-25

ALP06

34.2-37.0

96.0

116.0

48.5

M10

217

TFK10-25

ALP07

37.0-40.0

101.0

121.0

48.5

M10

229

TFK10-25

ALP08

40.0-43.2

106.0

127.0

48.5

M10

241

TFK10-25

ALP09

43.2-46.7

113.0

134.0

48.5

M10

255

TFK10-25

ALP10

46.7-50.5

119.0

141.0

48.5

M10

272

TFK10-25

ALP11

50.5-54.6

127.0

148.0

48.5

M10

288

TFK10-25

ALP12

54.6-59.0

135.0

156.0

48.5

M10

307

TFK10-25

ALP13

59.0-63.8

144.0

165.0

48.5

M10

327

TFK10-25

ALP14

63.8-69.0

153.0

175.0

48.5

M10

348

TFK10-25

ALP15

69.0-74.6

163.0

186.0

48.5

M10

372

TFK10-25

TECHNICAL DATA

Order Reference

Specification/Standard

IEC BS EN 61914:2015

UL Listing Number

E337815

Material

5000-Series aluminium

Cleat Type

6.1, 6.1.1, Metallic/Composite

LUL APR Product No

360

Short Circuit Test

72.4kA peak (31.4kA RMS)

Temperature Range

-40ºC to +90ºC

Fire Performance Test

>120seconds passed

Lateral Load Test

TBC

Axial Movement Test

400N

ALPOH version: Also available with LSFZeroHalogen nylon base with reduced temperature range of -40ºC to +60ºC

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

➜➜ Accepts cable diameters up to 74.6mm in trefoil formation.

2

57


Medium-Duty 316L STAINLESS STEEL Trefoil/Single-Way Cleats

Vulcan Trefoil/Single-Way Cleats

IEC BS EN 61914:2015

Suitable for both cables in trefoil formation or single cables, the Vulcan+ is a robust, versatile and economical product. The unique compact design allows easy installation where space is limited. Manufactured from 316L stainless steel they offer the ultimate protection against the harshest environmental conditions, where moderate to high levels of short-circuit withstand are required.

CABLE TIES & CLEATS

➜➜ LSFZeroHalogen protection liner included within standard product.

58

➜➜ Accepts cable diameters up to 170.0mm in Single-Way formation.

M10 fixings are used throughout the range, VRT+00 to VRT+09 being singlebolt fixing, sizes from VRT+10 feature a base pad that provides either single or two-bolt fixing options.

LUL APR Product No: 361

Order Reference

Cable Outside Diameter Range

Single Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Hole/s

Cleat Weight grams

Fixing Size

VRT+00

19.0-24.0

33.0-42.0

60.0

93.0

59.0

-

M10

251

TFK10-25

VRT+01

23.0-28.0

38.0-50.0

63.0

98.0

59.0

-

M10

258

TFK10-25

VRT+02

27.0-32.0

43.0-58.0

72.0

106.0

59.0

-

M10

269

TFK10-25

VRT+03

30.0-35.0

49.0-64.0

79.0

112.0

59.0

-

M10

279

TFK10-25

VRT+04

33.0-38.0

55.0-70.0

85.0

118.0

59.0

-

M10

284

TFK10-25

VRT+05

36.0-42.0

58.0-75.0

96.0

125.0

59.0

-

M10

319

TFK10-25

VRT+06

40.0-46.0

63.0-84.0

105.0

133.0

59.0

-

M10

331

TFK10-25

VRT+07

44.0-50.0

73.0-90.0

112.0

140.0

59.0

-

M10

391

TFK10-25

VRT+08

48.0-55.0

83.0-100.0

121.0

149.0

59.0

-

M10

405

TFK10-25

VRT+09

51.0-58.0

86.0-104.0

126.0

154.0

59.0

-

M10

411

TFK10-25

VRT+10

55.0-62.0

88.0-110.0

134.0

162.0

59.0

50.0­­­­

3xM10

442

TFK10-25

VRT+11

59.0-66.0

90.0-115.0

143.0

170.0

59.0

50.0

3xM10

453

TFK10-25

VRT+12

63.0-70.0

100.0-125.0

152.0

177.0

59.0

75.0

3xM10

450

TFK10-25

VRT+13

67.0-74.0

107.0-132.0

161.0

185.0

59.0

75.0

3xM10

524

TFK10-25

VRT+14

71.0-78.0

120.0-145.0

169.0

192.0

59.0

75.0

3xM10

536

TFK10-25

VRT+15

74.0-82.0

125.0-150.0

176.0

199.0

59.0

75.0

3xM10

542

TFK10-25

VRT+16

77.0-85.0

132.0-153.0

183.0

205.0

59.0

75.0

3xM10

544

TFK10-25

VRT+17

81.0-89.0

136.0-156.0

190.0

216.0

59.0

75.0

3xM10

618

TFK10-25

VRT+18

85.0-93.0

139.0-159.0

200.0

225.0

59.0

75.0

3xM10

628

TFK10-25

VRT+19

89.0-97.0

142.0-162.0

200.0

235.0

59.0

75.0

3xM10

637

TFK10-25

VRT+20

93.0-101.0

150.0-170.0

215.0

240.0

59.0

75.0

3xM10

646

TFK10-25

TECHNICAL DATA

2

➜➜ Accepts cable diameters up to 101.0mm in Trefoil formation.

Specification/Standard

IEC BS EN 61914:2015

UL Listing Number

E337815

Material

316L Stainless Steel EN DIN 1.4435

Cleat Type

6.1, 6.1.3, Composite

LUL APR Product No

361

Short Circuit Test

104kA peak (49.5kA RMS)

Temperature Range

-40ºC to +60ºC

Fire Performance Test

>120seconds passed

Lateral Load Test

3,000N (Trefoil) 5,830N (Single-Way)

Axial Movement Test

1,000N

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


Medium-Duty 316L STAINLESS STEEL Quadrofoil Cleats

Vulcan Quadrofoil Cleats

IEC BS EN 61914:2015

The Vulcan+ QUADROFOIL version has been developed specifically for installations that require the three phases and each neutral conductor to be grouped together to form a TPN circuit. The unique compact design allows easy installation where space is limited. Manufactured from stainless steel they offer the ultimate protection against the harshest environmental conditions, where moderate to high levels of shortcircuit withstand are required.

➜➜ Accepts cable diameters up to 70.0mm in Quadrofoil formation.

M10 fixings are used throughout the range, VRQ+01 to VRQ+06 being singlebolt fixing, sizes from VRQ+07 feature a base pad that provides either single or two-bolt fixing options.

LUL APR Product No: 361

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Hole/s

Cleat Weight grams

Fixing Size

VRQ+X03

19.0-23.0

77.0

110.0

59.0

-

M10

290

TFK10-25

VRQ+01

23.0-25.0

68.0

110.0

59.0

-

M10

284

TFK10-25

VRQ+02

26.0-27.0

70.0

113.0

59.0

-

M10

286

TFK10-25

VRQ+03

28.0-31.0

80.0

128.0

59.0

-

M10

318

TFK10-25

VRQ+03A

31.0-35.0

90.0

138.0

59.0

-

M10

350

TFK10-25

VRQ+04

35.0-42.0

103.0

148.0

59.0

-

M10

378

TFK10-25

VRQ+05

43.0-47.0

120.0

165.0

59.0

-

M10

452

TFK10-25

VRQ+06

48.0-50.0

121.0

170.0

59.0

-

M10

467

TFK10-25

VRQ+07

51.0-57.0

140.0

190.0

59.0

50.0

3xM10

486

TFK10-25

VRQ+08

58.0-63.0

150.0

200.0

59.0

50.0

3xM10

499

TFK10-25

VRQ+09

64.0-70.0

170.0

218.0

59.0

75.0

3xM10

581

TFK10-25

TECHNICAL DATA

Order Reference

Specification/Standard

IEC BS EN 61914:2015

UL Listing Number

E337815

Material

316L Stainless Steel EN DIN 1.4435

Cleat Type

6.1, 6.1.3, Composite

LUL APR Product No

361

Short Circuit Test

104kA peak (49.5kA RMS)

Temperature Range

-40ºC to +60ºC

Fire Performance Test

>120seconds passed

Lateral Load Test

3,000N

Axial Movement Test

1,000N

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

➜➜ LSFZeroHalogen protection liner included within standard product.

2

59


Heavy-Duty 316L STAINLESS STEEL TREFOIL CLEATS

Emperor Trefoil Cleats

IEC BS EN 61914:2015

The Emperor range is an exceptionally strong, high specification trefoil cleat, suitable for instances where the highest levels of short-circuit withstand are required. Designed for installation within the most harsh and demanding environments, used throughout the Petro-Chemical industry, the product is manufactured from 316L stainless steel with M12 A4 closure assembly to BS 3692:2001.

CABLE TIES & CLEATS

➜➜ LSFZeroHalogen protection liner included within standard product.

60

➜➜ Superb range-taking ability.

The Emperor range features a wide opening hinge enabling easy cable installation and has a dual-fixing option, each cleat is supplied drilled with two M10 and one M12 stud hole to allow either single or double bolt fixing.

LUL APR Product No: 362

Order Reference

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Holes Option 1

Fixing Hole Option 2

Cleat Weight grams

ER 19-23 ER 23-28 ER 27-32 ER 30-35 ER 33-38 ER 36-42 ER 40-46 ER 44-50 ER 48-55 ER 51-58 ER 55-62 ER 59-66 ER 63-70 ER 67-74 ER 71-78 ER 74-82 ER 77-85 ER 82-88 ER 88-96 ER 96-103 ER 103-111 ER 111-119 ER 119-128

19.0-23.0 23.0-28.0 27.0-32.0 30.0-35.0 33.0-38.0 36.0-42.0 40.0-46.0 44.0-50.0 48.0-55.0 51.0-58.0 55.0-62.0 59.0-66.0 63.0-70.0 67.0-74.0 71.0-78.0 74.0-82.0 77.0-85.0 82.0-88.0 88.0-96.0 96.0-103.0 103.0-111.0 111.0-119.0 119.0-128.0

96.0 96.0 97.0 99.0 103.0 124.0 125.0 130.0 132.0 136.0 160.0 163.0 166.0 169.0 172.0 177.0 183.0 191.0 207.0 221.0 237.0 253.0 265.0

83.0 83.0 88.0 91.0 95.0 100.0 106.0 117.0 121.0 128.0 135.0 143.0 151.0 158.0 165.0 171.0 177.0 187.0 203.0 218.0 235.0 250.0 275.0

54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0 54.0

25.0 25.0 25.0 25.0 25.0 50.0 50.0 50.0 50.0 50.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0 75.0

2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10 2xM10

M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12

425 425 440 445 460 600 605 630 640 650 810 825 850 850 890 890 905 805 850 940 950 1010 1220

TECHNICAL DATA

2

➜➜ Accepts cable diameters up to 128.0mm in Trefoil formation.

Specification/Standard

IEC BS EN 61914:2015

UL Listing Number

E337815

Material

316L Stainless Steel EN DIN 1.4435

Cleat Type

6.1, 6.1.3, Composite

LUL APR Product No

362

Short Circuit Test

156kA peak (74kA RMS)

Temperature Range

-40ºC to +60ºC

Fire Performance Test

>120seconds passed

Lateral Load Test

14,500N

Axial Movement Test

650N

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


Heavy-Duty 316L STAINLESS STEEL SINGLE-WAY CLEATS

Emperor Single-Way Cleats

IEC BS EN 61914:2015

The Emperor single-way cleat is an exceptionally strong, high specification 316L stainless steel cleat, suitable for instances where the highest levels of short-circuit withstand are required. Designed for installation within the most harsh and demanding environments, used throughout the Petro-Chemical industry, the product is manufactured from 316L stainless steel with M12 A4 closure assembly to BS 3692:2001.

➜➜ Accepts cable diameters up to 150.0mm in single-way formation. ➜➜ Superb range-taking ability.

The Emperor range features a wide opening hinge enabling easy cable installation and has a dual-fixing option, each cleat is supplied drilled with two M10 and one M12 stud hole to allow either single or double bolt fixing.

LUL APR Product No: 362

Order Reference

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Holes Option 1

Fixing Hole Option 2

Cleat Weight grams

ES 32-39

32.0-39.0

91.0

89.0

54.0

25.0

2xM10

M12

450

ES 37-45

37.0-45.0

96.0

93.0

54.0

25.0

2xM10

M12

470

ES 44-52

44.0-52.0

99.0

98.0

54.0

25.0

2xM10

M12

480

51.0-59.0

103.0

102.0

54.0

25.0

2xM10

M12

490

58.0-66.0

109.0

101.0

54.0

25.0

2xM10

M12

500

ES 65-73

65.0-73.0

111.0

103.0

54.0

25.0

2xM10

M12

510

ES 73-85

73.0-85.0

135.0

112.0

54.0

50.0

2xM10

M12

640

ES 84-94

84.0-94.0

135.0

135.0

54.0

50.0

2xM10

M12

660

ES 94-118

94.0-118.0

160.0

150.0

54.0

75.0

2xM10

M12

710

ES 118-130

118.0-130.0

175.0

160.0

54.0

75.0

2xM10

M12

900

ES 127-150

127.0-150.0

180.0

180.0

54.0

75.0

2xM10

M12

940

TECHNICAL DATA

ES 51-59 ES 58-66

Specification/Standard

IEC BS EN 61914:2015

UL Listing Number

E337815

Material

316L Stainless Steel EN DIN 1.4435

Cleat Type

6.1, 6.1.3, Composite

LUL APR Product No

362

Short Circuit Test

156kA peak (74kA RMS)

Temperature Range

-40ºC to +60ºC

Fire Performance Test

>120seconds passed

Lateral Load Test

14,500N

Axial Movement Test

650N

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

➜➜ LSFZeroHalogen protection liner included within standard product.

2

61


Formers for TRIPLEX CABLE applications

Triplex Former System

BS EN 50368:2003

Specifically developed for Distribution Network Operator companies using singlecore cables in Triplex twisted formation. The former overcomes the twist in the cable, allowing it to be cleated at any point along its length.

CABLE TIES & CLEATS

The SFT/SFT2F Triplex former is manufactured from LSFZeroHalogen Megalon with impressive range-taking ability. Can be used in conjunction with several products to create a variety of trefoil cleats:

2

62

➜➜ Standard BS EN 50368:2003

➜➜ VRT+ Vulcan+ stainless steel trefoil ➜➜ 2LSF range of nylon cleats to cleats. Short circuit withstand test: create an all-insulated trefoil cleat. 104kA peak (49.5kA RMS). Short circuit withstand test: 76kA peak (36kA RMS). ➜➜ ES Emperor stainless steel trefoil cleats. Short circuit withstand test: ➜➜ 2A range of aluminium cleats. 156kA peak (74kA RMS). Short circuit withstand test: 113kA peak (51.6kA RMS).

➜➜ Material Nylon 6, Flame-Retardant ➜➜ Temperature Range -40ºC to +60ºC SFT Standard Former Core Outside Diameter

SFT Liner Reference

Vulcan Cleat Reference

SFT2F Additional Width Former Emperor Cleat Reference

2LSF Cleat Reference

2A Cleat Reference

24.0

SFT26

VRT+03

ES 51-59

2LSF09

2A-09N

25.0

SFT26

VRT+03

ES 51-59

2LSF10

2A-10N

26.0

SFT26

VRT+03

ES 51-59

2LSF10

2A-10N

27.0

SFT26

VRT+04

ES 58-66

2LSF10

2A-10N 2A-10N

28.0

SFT26

VRT+04

ES 58-66

2LSF10

29.0

SFT31

VRT+05

ES 65-73

2LSF11 2LSF11

30.0

SFT31

VRT+05

ES 65-73

31.0

SFT31

VRT+06

ES 65-73

SFT2F Liner Reference

2LSF Cleat Reference

2A Cleat Reference

SFT2F31

2LSF1200

2A-11N

SFT2F31

2LSF1200

2A-11N

SFT2F31

2LSF1200

2A-1200N

32.0

SFT31

VRT+06

ES 65-73

SFT2F31

2LSF1200

2A-1200N

33.0

SFT31

VRT+06

ES 65-73

SFT2F31

2LSF1200

2A-1200N

34.0

SFT31

VRT+06

ES 73-85

SFT2F31

2LSF1200

2A-1200N

35.0

SFT36

VRT+07

ES 73-85

SFT2F36

2LSF1201

2A-1201N

36.0

SFT36

VRT+07

ES 73-85

SFT2F36

2LSF1201

2A-1201N

37.0

SFT36

VRT+07

ES 73-85

SFT2F36

2LSF1202

2A-1202N

38.0

SFT36

VRT+07

ES 73-85

SFT2F36

2LSF1202

2A-1202N

39.0

SFT36

VRT+08

ES 84-94

SFT2F36

2LSF1202

2A-1202N

40.0

SFT43

VRT+08

ES 84-94

SFT2F43

2LSF1202

2A-1202N

41.0

SFT43

VRT+08

ES 84-94

SFT2F43

2LSF131

2A-131N

42.0

SFT43

VRT+09

ES 84-94

SFT2F43

2LSF131

2A-131N

43.0

SFT43

VRT+09

ES 94-118

SFT2F43

2LSF131

2A-131N

44.0

SFT43

VRT+09

ES 94-118

SFT2F43

2LSF131

2A-131N

45.0

SFT43

VRT+10

ES 94-118

SFT2F43

2LSF132

2A-132N

46.0

SFT43

VRT+10

ES 94-118

SFT2F43

2LSF132

2A-132N

47.0

SFT43

VRT+11

ES 94-118

SFT2F43

2LSF132

2A-132N

48.0

SFT51

VRT+11

ES 94-118

SFT2F51

2LSF141

2A-141N

49.0

SFT51

VRT+12

ES 94-118

SFT2F51

2LSF141

2A-141N

50.0

SFT51

VRT+12

ES 94-118

SFT2F51

2LSF141

2A-141N

51.0

SFT51

VRT+12

ES 94-118

SFT2F51

2LSF142

2A-142N

52.0

SFT51

VRT+12

ES 94-118

SFT2F51

2LSF142

2A-142N

53.0

SFT51

VRT+13

ES 118-130

SFT2F51

2LSF142

2A-142N

54.0

SFT51

VRT+13

ES 118-130

SFT2F51

2LSF151

2A-151N

55.0

SFT51

VRT+13

ES 118-130

SFT2F51

2LSF151

2A-151N

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


316L STAINLESS STEEL Short-Circuit Retention Straps

FlexiStrap Retention Straps

IEC BS EN 61914:2015

To augment the Vulcan and Emperor trefoil cleat ranges, we also offer FlexiStrap intermediate short-circuit tested retention straps. Designed to retain the trefoil or quad formation, FlexiStrap enables greater fixing distances between cleats. Suitable for installation within the harshest of environments, FlexiStrap is supplied with a LSFZeroHalogen protection liner to cushion and protect the cables in the event of a short-circuit.

to be used with the Emperor trefoil cleats and FlexiCleat ranges. Heavy-Duty Order Reference

TREFOIL Cable Outside Diameter Range

QUADROFOIL Cable Outside Diameter Range

Strap Width

Standard-Duty Weight grams

Heavy-Duty Weight grams

FS24-34SDL FS30-41SDL FS37-47SDL FS43-54SDL FS50-60SDL FS56-67SDL FS63-73SDL FS69-80SDL FS72-85SDL FS82-95SDL FS92-105SDL FS102-115SDL FS112-125SDL FS122-135SDL FS132-145SDL

FS24-34HDL FS30-41HDL FS37-47HDL FS43-54HDL FS50-60HDL FS56-67HDL FS63-73HDL FS69-80HDL FS72-85HDL FS82-95HDL FS92-105HDL FS102-115HDL FS112-125HDL FS122-135HDL FS132-145HDL

24.0-34.0 30.0-41.0 37.0-47.0 43.0-54.0 50.0-60.0 56.0-67.0 63.0-73.0 69.0-80.0 72.0-85.0 82.0-95.0 92.0-105.0 102.0-115.0 112.0-125.0 122.0-135.0 132.0-145.0

21.0-26.0 26.0-35.0 32.0-40.0 37.0-46.0 43.0-51.0 49.0-57.0 55.0-62.0 60.0-68.0 62.0-73.0 71.0-81.0 80.0-90.0 88.0-98.0 97.0-107.0 105.0-116.0 114.0-124.0

50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0 50.0

131 144 155 168 180 193 204 217 226 245 264 282 301 319 338

165 185 195 210 225 245 255 275 285 306 330 355 376 398 423

TECHNICAL DATA

Standard-Duty Order Reference

Specification/Standard

IEC BS EN 61914:2015

Material

316L Stainless Steel EN DIN 1.4435

Cleat Type

6.1, 6.1.3, Composite

SD Short Circuit Test

105kA peak (47.5kA RMS)

HD Short Circuit Test

156kA peak (74kA RMS)

Temperature Range

-40ºC to +60ºC

Fire Performance Test

>120seconds passed

Lateral Load Test

TBC

Axial Movement Test

TBC

ProTect Retention Straps

CABLE TIES & CLEATS

➜➜ SD standard-duty double-wrap ➜➜ FS-T0019-4 Special 1/4" drive design to be used with the Vulcan+ socket required to tension each trefoil or quadrofoil cleats and FlexiCleat. One supplied free of FlexiCleat ranges. charge within each carton of cleats. ➜➜ HD heavy-duty triple-wrap design

2

BS EN 50368:2003

➜➜ Standard BS EN 50368:2003

➜➜ Temperature Range -40ºC to +60ºC

➜➜ Material 316L S-Steel EN DIN 1.4435

➜➜ Fire Performance Test >120seconds passed ➜➜ Axial Movement Test 650N

➜➜ Cleat Type 6.1, 6.1.3, Composite ➜➜ Short Circuit Test 135kA peak (49.5kA RMS)

ProTect retention straps are available for trefoil cable applications where the highest levels of short circuit withstand are required. Manufactured for known cable diameters only, please contact our Sales Team for further information.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

63


Heavy-Duty HOT-DIP GALVANISED STEEL Single-Way Cleats

Atlas Single-Way Cable Cleats

BS EN 50368:2003

Atlas is suitable for applications where high levels of short-circuit withstand are required, this version being suitable for large diameter cables in single-way formation. Offering significant mechanical protection, the Atlas cable cleat range represents the strongest cable cleating solution available within the market. Manufactured as standard from hot-dipped galvanised steel, a 316L stainless steel variant is also available for use within the most onerous of environments. LSFZeroHalogen protection liners are provided to cushion and protect the cables in the event of a short-circuit and provide the main cable retention feature.

CABLE TIES & CLEATS

Three fixing options are available to suit your specific application: conventional single-bolt (type SB), two-bolt (type TB) and a variant designed for installation onto 41mm wide channel framing system.

64

TB Two-Bolt Fixing

Single-Way Order Reference

Cable Outside Diameter Range

Cleat Width

Cleat Height

Fixing Hole

Cleat Width

Cleat Height

Fixing Holes

Cleat Depth

Cleat Weight grams

AR2-A11-

38.0-41.0

144.0

136.0

M10

170.0

128.0

2xM10

54.0

950

AR2-A12-

41.0-54.0

144.0

136.0

M10

170.0

129.0

2xM10

54.0

930

AR2-A13-

47.0-55.0

157.0

147.0

M10

170.0

140.0

2xM10

54.0

940

AR2-A14-

55.0-63.0

158.0

148.0

M10

170.0

141.0

2xM10

54.0

930

AR3-A15-

63.0-70.0

185.0

172.0

M10

198.0

164.0

2xM10

54.0

1200

AR3-A16-

70.0-79.0

187.0

173.0

M10

198.0

166.0

2xM10

54.0

1200

AR4-A17-

79.0-87.0

204.0

188.0

M12

214.0

180.0

2xM10

54.0

1300

AR4-A18-

87.0-95.0

210.0

193.0

M12

214.0

186.0

2xM10

54.0

1300

AR4-A19-

95.0-104.0

217.0

199.0

M12

214.0

192.0

2xM10

54.0

1300

AR5-A51-

104.0-112.0

254.0

231.0

M12

250.0

231.0

2xM10

54.0

1700

AR5-A52-

112.0-120.0

255.0

232.0

M12

250.0

232.0

2xM10

54.0

1700

AR5-A53-

120.0-130.0

260.0

237.0

M12

250.0

237.0

2xM10

54.0

1700

TECHNICAL DATA

2

SB Single-Bolt Fixing

Specification/Standard

BS EN 50368:2003

Standard Material

Mild Steel BS EN 10025-2:2004

Alternative Material

316L Stainless Steel EN DIN 1.4435

Cleat Type

6.1, 6.1.3, Composite

Short Circuit Test

100kA peak (47kA RMS)

Temperature Range

-40ยบC to +60ยบC

Fire Performance Test

>120seconds passed

Lateral Load Test

10,670N

Axial Movement Test

1,450N

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


Heavy-Duty HOT-DIP GALVANISED STEEL Treoil Cleats

Atlas Trefoil Cable Cleats

BS EN 50368:2003

Atlas is suitable for applications where high levels of short-circuit withstand are required. Trefoil version suitable for cable diameters up to 102.0mm in trefoil formation. Quadrofoil version also available to special order.

Three fixing options are available to suit your specific application: conventional single-bolt (type SB), two-bolt (type TB) and a variant designed for installation onto 41mm wide channel framing system.

SB Single-Bolt Fixing

TB Two-Bolt Fixing

Trefoil Order Reference

Cable Outside Diameter Range

Cleat Width

Cleat Height

Fixing Hole

Cleat Width

Cleat Height

Fixing Holes

Cleat Depth

Cleat Weight grams

AR2-A31-

24.0-26.0

144.0

130.0

M10

170.0

121.0

2xM10

54.0

930

AR2-A32-

26.0-30.0

144.0

130.0

M10

170.0

122.0

2xM10

54.0

930

AR2-A33-

30.0-35.0

157.0

141.0

M10

170.0

133.0

2xM10

54.0

970

AR2-A34-

35.0-40.0

158.0

142.0

M10

170.0

134.0

2xM10

54.0

930

AR3-A35-

40.0-45.0

185.0

165.0

M10

198.0

158.0

2xM10

54.0

1200

AR3-A36-

45.0-50.0

187.0

167.0

M10

198.0

160.0

2xM10

54.0

1200

AR4-A37-

50.0-55.0

204.0

182.0

M12

214.0

174.0

2xM10

54.0

1300

AR4-A38-

55.0-60.0

210.0

187.0

M12

214.0

179.0

2xM10

54.0

1300

AR4-A39-

60.0-66.0

217.0

193.0

M12

214.0

185.0

2xM10

54.0

1300

AR5-A61-

66.0-71.0

254.0

225.0

M12

250.0

225.0

2xM10

54.0

1800

AR5-A62-

71.0-76.0

255.0

226.0

M12

250.0

226.0

2xM10

54.0

1800

76.0-82.0

260.0

230.0

M12

250.0

230.0

2xM10

54.0

1800

82.0-92.0

TBC

TBC

TBC

285.0

250.0

2xM10

54.0

2100

AR8-A65-

92.0-102.0

TBC

TBC

TBC

285.0

250.0

2xM10

54.0

1900

TECHNICAL DATA

AR5-A63AR8-A64-

Specification/Standard

BS EN 50368:2003

Standard Material

Mild Steel BS EN 10025-2:2004

Alternative Material

316L Stainless Steel EN DIN 1.4435

Cleat Type

6.1, 6.1.3, Composite

Short Circuit Test

100kA peak (47kA RMS)

Temperature Range

-40ยบC to +60ยบC

Fire Performance Test

>120seconds passed

Lateral Load Test

10,670N

Axial Movement Test

1,450N

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

Offering significant mechanical protection, the Atlas cable cleat range represents the strongest cable cleating solution available within the market. Manufactured as standard from hot-dipped galvanised steel, a 316L stainless steel variant is also available for use within the most onerous of environments. LSFZeroHalogen protection liners are provided to cushion and protect the cables in the event of a short-circuit and provide the main cable retention feature.

2

65


POWER GENERATION and UTILITY Cable Cleats

Colossus Trefoil Cleats

IEC BS EN 61914:2015

Colossus hybrid cable cleats have a unique design incorporating a LSFZeroHalogen protection clamp and the strength of a 316L stainless steel frame. Superb rangetaking capability to suit up to 170mm diameter cables in trefoil formation. With its depth increasing the greater the cable diameter, the Colossus cleat is designed to be mounted at greater centres than similar products and is better-suited to large diameter, heavier cables where support is of paramount consideration. We recommend fixing the Colossus cleats using either 10mm or 12mm bolts (not supplied, but available as extra items). Alternative bolt recommendations on request.

CABLE TIES & CLEATS

Saddled, 300mm depth version available for greater weight-handling capability.

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Holes Option 1

Fixing Hole Option 2

Cleat Weight grams

COL24-29

24.0-29.0

128.0

87.0

60.0

25.0

2xM10

M12

604

COL27-32

27.0-32.0

133.0

92.0

60.0

25.0

2xM10

M12

623

COL30-36

30.0-36.0

137.0

101.0

60.0

25.0

2xM10

M12

639

COL34-41

34.0-41.0

146.0

110.0

60.0

25.0

2xM10

M12

690

COL39-47

39.0-47.0

157.0

122.0

60.0

25.0

2xM10

M12

734

COL45-54

45.0-54.0

171.0

141.0

70.0

50.0

2xM10

-

913

COL52-62

52.0-62.0

185.0

156.0

70.0

50.0

2xM10

-

974

COL60-72

60.0-72.0

204.0

176.0

70.0

50.0

2xM10

-

1063

COL69-83

69.0-83.0

225.0

202.0

100.0

75.0

2 x M12

-

1590

COL79-95

79.0-95.0

247.0

225.0

100.0

75.0

2 x M12

-

1700

COL91-109

91.0-109.0

273.0

253.0

100.0

120.0

2 x M12

-

1900

COL105-126

105.0-126.0

306.0

286.0

150.0

120.0

2 x M12

-

3030

COL122-146

122.0-146.0

345.0

324.0

150.0

150.0

2 x M12

-

3270

COL142-170

142.0-170.0

390.0

371.0

150.0

150.0

2 x M12

-

3680

Saddled Version Order Reference

Cable Outside Diameter Range

Cleat Width

Cleat Height

Cleat Depth

Fixing Centres

Fixing Holes Option 1

Cleat Weight grams

COL69-83SC

69.0-83.0

225.0

202.0

300.0

75.0

2 x M12

1750

COL79-95SC

79.0-95.0

247.0

225.0

300.0

75.0

2 x M12

1870

COL91-109SC

91.0-109.0

273.0

253.0

300.0

120.0

2 x M12

2090

COL105-126SC

105.0-126.0

306.0

286.0

300.0

120.0

2 x M12

3400

COL122-146SC

122.0-146.0

345.0

324.0

300.0

150.0

2 x M12

3600

COL142-170SC

142.0-170.0

390.0

371.0

300.0

150.0

2 x M12

4050

TECHNICAL DATA

2

Standard Order Reference

66

Specification/Standard

IEC BS EN 61914:2015

Standard Material

316L Stainless Steel EN DIN 1.4435/Nylon 6 Hybrid

Cleat Type

6.1, 6.1.3, Composite

Short Circuit Test

104kA peak (49kA RMS)

Temperature Range

-40ยบC to +60ยบC

Fire Performance Test

>120seconds passed

Lateral Load Test

14,000N

Axial Movement Test

TBC

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


POWER GENERATION and UTILITY Cable Cleats

Centaur Cable Saddles Centaur Cable Saddles have been designed as a solution for cleating large diameter HV power transmission cables, typically 275kV or 400kV. Generally installed within tunnels and affixed to supporting steel-work, the Centaur Cable Saddle accommodates cables from 100mm, up to 162mm outside diameter.

Centaur consists of an extruded and pressed aluminium saddle and hinged aluminium over-strap. The curvature of the saddle accommodates the thermal expansion of the cable and the ends of the saddle are flared so that the cable never comes into contact with a sharp edge under any circumstances. The overstrap incorporates a LSFZeroHalogen polymeric liner, which cushions the cable in the event of a short-circuit.

➜➜ Short Circuit Test 163kA peak (64kA RMS) 8.4 metre saddle spacing

All the fixing bolts are in Type 316L stainless steel. To eliminate the possibility of galvanic corrosion, all dissimilar metals are isolated from each other by injection moulded separation washers. The saddles are available in lengths of either 400mm, 600mm and 800mm to allow for different mounting centres. Intermediate short-circuit straps are also available as part of the system, as well as a roller system for easy cable installation. Centaur has also been successfully tested for corrosion resistance having been subjected to an independent salt-spray test carried out in accordance with BS EN 9227:2006 corrosion test in artificial atmospheres.

Cable Outside Diameter Range

400mm Length Cable Saddle Order Reference

600mm Length Cable Saddle Order Reference

800mm Length Cable Saddle Order Reference

100.0-112.0

CS100-112/400

CS100-112/600

CS100-112/800

108.0-122.0

CS108-122/400

CS108-122/600

CS108-122/800

120.0-132.0

CS120-132/400

CS120-132/600

CS120-132/800

128.0-142.0

CS128-142/400

CS128-142/600

CS128-142/800

140.0-152.0

CS140-152/400

CS140-152/600

CS140-152/800

148.0-162.0

CS148-162/400

CS148-162/600

CS148-162/800

CABLE TIES & CLEATS

Centaur is the only solution that has been put through, and passed, the most rigorous of testing procedures. Using cable manufactured by ABB Sweden, the Centaur Saddle Cleats were tested to 162kA peak (63kA RMS) for one second, in both three-phase and phase-to-phase fault installations. A full test report from KEMA is available upon request.

2

Please contact our Sales Team for further information or assistance with this product range.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

67


SINGLE-CORE LV Cable Cleat Selection Guide

Single-Core BS5467 Unarmoured Cables Cross Sectional Area

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan Single-Way Cleat

Emperor Single-Way Cleat

Alpha Trefoil Cleat

Vulcan Trefoil Cleat

Vulcan Quadrofoil Cleat

Emperor Trefoil Cleat

25mm2

1LSF10

-

1A-10N

-

-

-

-

-

-

-

35mm2

1LSF10

-

1A-10N

-

-

-

-

-

-

-

2

50mm

1LSF11

-

1A-11N

-

-

-

-

-

-

-

2

70mm

1LSF11

-

1A-11N

-

-

-

-

-

-

-

1LSF12

-

1A-12N

-

-

-

-

-

-

-

95mm

2

120mm

1LSF12

-

1A-12N

-

-

-

-

-

-

2

1LSF13

-

1A-13N

-

-

-

-

VRT+00

VRQ+X03 -

2

2

CABLE TIES & CLEATS

1core XLPE/PVC or LSF “Double-Insulated” 600/1000v

150mm 185mm

1LSF13

-

1A-13N

-

-

-

-

VRT+00

VRQ+X03 -

2

1LSF14

-

1A-14N

-

-

-

ALP02

VRT+01

VRQ+01

ER 23-28

300mm

ER 27-32

240mm

1LSF15

-

1A-15N

-

-

-

ALP03

VRT+02

VRQ+03

2

400mm

1LSF15

-

1A-15N

-

VRT+00

-

ALP04

VRT+02

VRQ+03A ER 30-35

2

500mm

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP06

VRT+04

VRQ+03A ER 33-38

630mm2

1LSF17

2LSF07

1A-17N

2A-07N

VRT+00

ES 37-45

ALP07

VRT+05

VRQ+04

ER 36-42

800mm2

1LSF17

2LSF07

1A-17N

2A-07N

VRT+01

ES 37-45

ALP09

VRT+06

VRQ+05

ER 40-46

1000mm2

1LSF18

2LSF08

1A-18N

2A-08N VRT+02

ES 44-52

ALP11

VRT+08

VRQ+06

ER 48-55

2

2 Single-Core BS6007 Tri-Rated Cables Cross Sectional Area

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan Single-Way Cleat

Emperor Single-Way Cleat

Alpha Trefoil Cleat

Vulcan Trefoil Cleat

Vulcan Quadrofoil Cleat

Emperor Trefoil Cleat

25mm2

1LSF11

-

1A-11N

-

-

-

-

-

-

-

35mm2

1LSF12

-

1A-12N

-

-

-

-

-

-

-

2

50mm

1LSF12

-

1A-12N

-

-

-

-

-

-

-

2

70mm

1LSF13

-

1A-13N

-

-

-

-

VRT+00 VRQ+X03

-

1LSF14

-

1A-14N

-

-

-

ALP01

VRT+00 VRQ+01

ER 23-28

95mm

2

120mm

1LSF14

-

1A-14N

-

-

-

ALP02

VRT+01

VRQ+01

ER 23-28

2

1LSF15

-

1A-15N

-

-

-

ALP03

VRT+02

VRQ+03

ER 27-32

2

2

150mm 185mm

1LSF15

-

1A-15N

-

VRT+00

-

ALP04

VRT+02

VRQ+03

ER 27-32

2

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP06

VRT+03

VRQ+03A

ER 30-35

300mm

240mm

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP07

VRT+04

VRQ+04

ER 33-38

2

400mm

1LSF17

2LSF07

1A-17N

2A-07N

VRT+01

ES 37-45

ALP08

VRT+05

VRQ+04

ER 36-42

2

500mm

1LSF18

2LSF08

1A-18N

2A-08N

VRT+01

ES 44-52

ALP09

VRT+07

VRQ+05

ER 44-50

630mm2

1LSF18

2LSF08

1A-18N

2A-08N

VRT+02

ES 44-52

ALP11

VRT+08

VRQ+07

ER 48-55

2

68

1core EPR/CSP Flexible 450/750v

Disclaimer The following cable cleat guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


SINGLE-CORE LV Cable Cleat Selection Guide

Single-Core BS6724 AWA Cables

1core XLPE/AWA/PVC or LSF 600/1000v

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan Single-Way Cleat

Emperor Single-Way Cleat

Alpha Trefoil Cleat

Vulcan Trefoil Cleat

Vulcan Quadrofoil Cleat

70mm2

1LSF13

-

1A-13N

-

-

-

-

VRT+00

VRQ+X03 -

1LSF13

-

1A-13N

-

-

-

-

VRT+00

VRQ+X03 -

95mm2 120mm

Emperor Trefoil Cleat

1LSF14

-

1A-14N

-

-

-

ALP01

VRT+01

VRQ+01

ER 23-28

2

1LSF14

-

1A-14N

-

-

-

ALP02

VRT+02

VRQ+02

ER 23-28

2

2

150mm 185mm

1LSF15

-

1A-15N

-

-

-

ALP03

VRT+02

VRQ+03

ER 27-32

2

1LSF15

-

1A-15N

-

VRT+00

-

ALP04

VRT+02

VRQ+03

ER 27-32

300mm

240mm

1LSF16

-

1A-16N

-

VRT+00

-

ALP05

VRT+03

VRQ+03A ER 30-35

2

400mm

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP07

VRT+04

VRQ+04

ER 33-38

2

500mm

1LSF17

2LSF07

1A-17N

2A-07N

VRT+00

ES 37-45

ALP08

VRT+05

VRQ+04

ER 36-42

2

1LSF17

2LSF07

1A-17N

2A-07N

VRT+01

ES 44-42

ALP09

VRT+06

VRQ+05

ER 40-46

1LSF19

2LSF09

1A-19N

2A-09N VRT+02

ES 51-59

ALP11

VRT+08

VRQ+07

ER 48-55

-

2LSF10

-

2A-10N

ES 51-59

ALP12

VRT+09

VRQ+08

ER 55-62

2

630mm

800mm

2

1000mm

2

VRT+03

CABLE TIES & CLEATS

Cross Sectional Area

2 Single-Core BS6724 AWA Cables 3.3kV

1core XLPE/AWA/PVC or LSF 3300v

Cross Sectional Area

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan Single-Way Cleat

Emperor Single-Way Cleat

Alpha Trefoil Cleat

Vulcan Trefoil Cleat

Emperor Trefoil Cleat

70mm2

1LSF13

-

1A-13N

-

-

-

-

VRT+00

-

1LSF14

-

1A-14N

-

-

-

-

VRT+00

ER 23-28

95mm2 120mm

1LSF14

-

1A-14N

-

-

-

ALP02

VRT+01

ER 23-28

2

1LSF15

-

1A-14N

-

-

-

ALP02

VRT+01

ER 23-28

2

2

150mm 185mm

1LSF15

-

1A-15N

-

-

-

ALP03

VRT+02

ER 27-32

2

1LSF15

-

1A-15N

-

VRT+00

-

ALP04

VRT+02

ER 27-32

300mm

240mm

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP05

VRT+03

ER 30-35

2

400mm

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP07

VRT+04

ER 33-38

2

500mm

1LSF17

2LSF07

1A-17N

2A-07N

VRT+00

ES 37-45

ALP08

VRT+05

ER 36-42

2

1LSF17

2LSF07

1A-17N

2A-07N

VRT+01

ES 37-45

ALP09

VRT+06

ER 40-46

1LSF19

2LSF09

1A-19N

2A-09N

VRT+02

ES 44-52

ALP11

VRT+08

ER 48-55

-

2LSF10

-

2A-10N

VRT+03

ES 51-59

ALP12

VRT+09

ER 55-62

2

630mm

800mm

2

1000mm

2

Disclaimer The following cable cleat guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

69


MULTI-CORE LV Cable Cleat Selection Guide

Multi-Core BS6724 SWA Cables Cross Sectional Area

Cores

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

One-Bolt Aluminium Cleat

Two-Bolt Aluminium Cleat

One-Bolt Aluminium 1A Cleat

Two-Bolt Aluminium 2A Cleat

Vulcan Single-Way Cleat

Emperor Single-Way Cleat

1.5mm²

2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 2 3 4

1LSF10 1LSF11 1LSF11 1LSF11 1LSF11 1LSF11 1LSF11 1LSF12 1LSF11 1LSF11 1LSF12 1LSF12 1LSF12 1LSF12 1LSF12 1LSF13 1LSF12 1LSF13 1LSF13 1LSF14 1LSF13 1LSF13 1LSF14 1LSF15 1LSF13 1LSF14 1LSF15 1LSF15 1LSF13 1LSF15 1LSF15 1LSF16 1LSF14 1LSF15 1LSF16 1LSF16 1LSF15 1LSF16 1LSF16 1LSF17 1LSF16 1LSF16 1LSF17 1LSF19 1LSF16 1LSF17 1LSF18 1LSF19 1LSF16 1LSF17 1LSF18 1LSF17 1LSF18 1LSF19 1LSF18 1LSF19 1LSF18 1LSF19 -

2LSF07 2LSF07 2LSF09 2LSF07 2LSF08 2LSF09 2LSF07 2LSF09 2LSF11 2LSF07 2LSF08 2LSF09 2LSF11 2LSF08 2LSF09 2LSF10 2LSF12 2LSF08 2LSF10 2LSF11 2LSF09 2LSF11 2LSF1200

1ALM01 1ALM02 1ALM02 1ALM02 1ALM02 1ALM02 1ALM02 1ALM03 1ALM02 1ALM02 1ALM03 1ALM03 1ALM03 1ALM03 1ALM03 1ALM04 1ALM03 1ALM04 1ALM04 1ALM05 1ALM04 1ALM05 1ALM05 1ALM06 1ALM04 1ALM05 1ALM06 1ALM06 1ALM05 1ALM06 1ALM06 1ALM06 1ALM05 1ALM06 1ALM06 1ALM07 1ALM06 1ALM07 1ALM07 1ALM08 1ALM06 1ALM07 1ALM08 1ALM10 1ALM07 1ALM08 1ALM09 1ALM10 1ALM07 1ALM09 1ALM10 1ALM11 1ALM08 1ALM09 1ALM10 1ALM11 1ALM09 1ALM10 1ALM11 1ALM09 1ALM11 1ALM12 1ALM10 1ALM12 -

2ALM10 2ALM10 2ALM10 2ALM11 2ALM10 2ALM11 2ALM10 2ALM11 2ALM13 2ALM11 2ALM12 2ALM10 2ALM12 2ALM13

1A-10N 1A-11N 1A-11N 1A-11N 1A-11N 1A-11N 1A-11N 1A-12N 1A-11N 1A-11N 1A-12N 1A-12N 1A-12N 1A-12N 1A-12N 1A-13N 1A-12N 1A-13N 1A-13N 1A-14N 1A-13N 1A-13N 1A-14N 1A-15N 1A-13N 1A-14N 1A-15N 1A-15N 1A-13N 1A-15N 1A-15N 1A-16N 1A-14N 1A-15N 1A-16N 1A-16N 1A-15N 1A-16N 1A-16N 1A-17N 1A-16N 1A-16N 1A-17N 1A-19N 1A-16N 1A-17N 1A-18N 1A-19N 1A-16N 1A-17N 1A-18N 1A-17N 1A-18N 1A-19N 1A-18N 1A-19N 1A-18N 1A-19N -

2A-07N 2A-07N 2A-09N 2A-07N 2A-08N 2A-09N 2A-07N 2A-09N 2A-11N 2A-07N 2A-08N 2A-09N 2A-11N 2A-08N 2A-09N 2A-10N 2A-12N 2A-08N 2A-10N 2A-11N 2A-09N 2A-11N 2A-1200N

VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+01 VRT+00 VRT+00 VRT+01 VRT+02 VRT+00 VRT+01 VRT+01 VRT+02 VRT+00 VRT+01 VRT+02 VRT+04 VRT+01 VRT+02 VRT+02 VRT+04 VRT+01 VRT+02 VRT+03 VRT+05 VRT+02 VRT+03 VRT+04 VRT+02 VRT+04 VRT+06

ES 32-39 ES 32-39 ES 32-39 ES 32-39 ES 32-39 ES 37-45 ES 32-39 ES 32-39 ES 37-45 ES 51-59 ES 32-39 ES 37-45 ES 44-52 ES 51-59 ES 32-39 ES 44-52 ES 44-52 ES 58-66 ES 37-45 ES 44-52 ES 51-59 ES 58-66 ES 44-52 ES 51-59 ES 58-66 ES 65-73 ES 44-52 ES 58-66 ES 65-73 ES 51-59 ES 58-66 ES 73-85

2.5mm²

CABLE TIES & CLEATS

4.0mm²

2

6.0mm²

10mm²

16mm²

25mm²

35mm²

50mm²

70mm²

95mm²

120mm²

150mm²

185mm²

240mm²

300mm² 400mm²

70

2, 3, 4 & 5core XLPE/SWA/PVC or LSF 600/1000v

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


MULTI-CORE LV Cable Cleat Selection Guide

Multiple-Cores BS6724 SWA Cables Cross Sectional Area

Cores

One-Bolt LSF Cleat

One-Bolt Aluminium Cleat

One-Bolt Aluminium 1A Cleat

1.5mm²

7core 12core 19core 27core 37core 48core 7core 12core 19core 27core 37core 48core 7core 12core 19core 27core 37core 48core

1LSF11 1LSF13 1LSF13 1LSF15 1LSF15 1LSF16 1LSF12 1LSF13 1LSF14 1LSF15 1LSF16 1LSF17 1LSF13 1LSF14 1LSF15 1LSF16 1LSF17 1LSF17

1ALM02 1ALM04 1ALM05 1ALM06 1ALM06 1ALM07 1ALM03 1ALM05 1ALM06 1ALM06 1ALM07 1ALM08 1ALM04 1ALM05 1ALM06 1ALM07 1ALM08 1ALM08

1A-11N 1A-13N 1A-13N 1A-15N 1A-15N 1A-16N 1A-12N 1A-13N 1A-14N 1A-15N 1A-16N 1A-17N 1A-13N 1A-14N 1A-15N 1A-16N 1A-17N 1A-17N

2.5mm²

4.0mm²

Multi-Core BS7846 SWA FTP120 Cables

2, 3 & 4core MICA/SWA/LSOH Firetuf 600/1000v

Cross Sectional Area

Cores

One-Bolt Aluminium Cleat

Two-Bolt Aluminium Cleat

One-Bolt Aluminium 1A Cleat

Two-Bolt Aluminium 2A Cleat

Phoenix Fire Survival 1FP Cleat

Vulcan Single-Way Cleat

Emperor Single-Way Cleat

10mm²

2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4

1ALM05 1ALM05 1ALM05 1ALM05 1ALM05 1ALM06 1ALM06 1ALM06 1ALM06 1ALM06 1ALM06 1ALM07 1ALM06 1ALM06 1ALM07 1ALM06 1ALM07 1ALM08 1ALM07 1ALM07 1ALM08 1ALM07 1ALM08 1ALM09 1ALM08 1ALM09 1ALM10 1ALM09 1ALM10 1ALM10 1ALM09 1ALM10 1ALM11 1ALM10 1ALM11 1ALM12 1ALM11 1ALM12 -

2ALM10 2ALM10 2ALM10 2ALM10 2ALM11 2ALM10 2ALM11 2ALM12 2ALM11 2ALM12 2ALM14

1A-13N 1A-14N 1A-14N 1A-14N 1A-14N 1A-15N 1A-15N 1A-15N 1A-15N 1A-15N 1A-15N 1A-16N 1A-15N 1A-15N 1A-16N 1A-15N 1A-16N 1A-17N 1A-16N 1A-17N 1A-17N 1A-16N 1A-17N 1A-18N 1A-17N 1A-18N 1A-19N 1A-17N 1A-19N 1A-18N 1A-19N 1A-19N -

2A07-N 2A-07N 2A-07N 2A-07N 2A-08N 2A-07N 2A-08N 2A-09N 2A-07N 2A-09N 2A-10N 2A-08N 2A-09N 2A-10N 2A-09N 2A-10N 2A-11N 2A-10N 2A-11N 2A-1201N

1FP-14SS 1FP-14SS 1FP-14SS 1FP-14SS 1FP-14SS 1FP-15SS 1FP-15SS 1FP-15SS 1FP-15SS 1FP-15SS 1FP-15SS 1FP-16SS 1FP-15SS 1FP-15SS 1FP-16SS 1FP-15SS 1FP-16SS 1FP-17SS 1FP-16SS 1FP-16SS 1FP-17SS 1FP-16SS 1FP-17SS 1FP-18SS 1FP-17SS 1FP-18SS 1FP-19SS 1FP-18SS 1FP-18SS 1FP-19SS 1FP-18SS 1FP-19SS 1FP-20SS 1FP-19SS 1FP-20SS 1FP-21SS 1FP-20SS 1FP-21SS -

VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+00 VRT+01 VRT+00 VRT+01 VRT+01 VRT+01 VRT+01 VRT+02 VRT+01 VRT+02 VRT+03 VRT+02 VRT+02 VRT+04 VRT+02 VRT+03 VRT+04 VRT+03 VRT+04 VRT+06

ES 32-39 ES 32-39 ES 32-39 ES 37-45 ES 32-39 ES 37-45 ES 37-45 ES 32-39 ES 37-45 ES 44-52 ES 37-45 ES 44-52 ES 51-59 ES 44-52 ES 44-52 ES 51-59 ES 44-52 ES 51-59 ES 58-66 ES 51-59 ES 58-66 ES 65-73 ES 58-66 ES 65-73 ES 73-85

16mm² 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm²

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

7, 12, 19, 27, 37 & 48core XLPE/SWA/PVC or LSF 600/1000v

2

71


SINGLE-CORE MV Cable Cleat Selection Guide

CABLE TIES & CLEATS

Single-Core BS7870 cuWS 11kV Cables

2

1core XLPE/cuWS/unarmoured/MDPE or LSOH 12kV Umax

Cross Sectional Area

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan Single-Way Cleat

Emperor Single -Way Cleat

Alpha Trefoil Cleat

Vulcan Trefoil Cleat

Emperor Trefoil Cleat

35mm²

1LSF13

-

1A-13N

-

-

-

-

VRT+00

-

50mm²

1LSF14

-

1A-14N

-

-

-

ALP01

VRT+00

ER 23-28

70mm²

1LSF14

-

1A-14N

-

-

-

ALP02

VRT+01

ER 23-28

95mm²

1LSF15

-

1A-15N

-

-

-

ALP03

VRT+01

ER 23-28

120mm²

1LSF15

-

1A-15N

-

-

-

ALP03

VRT+02

ER 27-32

150mm²

1LSF15

-

1A-15N

-

VRT+00

-

ALP04

VRT+02

ER 27-32

185mm²

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP05

VRT+03

ER 30-35

240mm²

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP06

VRT+03

ER 33-38

300mm²

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP07

VRT+04

ER 33-38

400mm²

1LSF17

2LSF07

1A-17N

2A-07N

VRT+00

ES 37-45

ALP08

VRT+05

ER 36-42

500mm²

1LSF17

2LSF07

1A-17N

2A-07N

VRT+01

ES 37-45

ALP08

VRT+06

ER 40-46

630mm²

1LSF18

2LSF08

1A-18N

2A-08N

VRT+01

ES 44-52

ALP10

VRT+07

ER 44-50

Single-Core BS7870 cuWS 22kV Cables Cross Sectional Area

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

Two-Bolt RED LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan SingleWay Cleat

Emperor SingleWay Cleat

Alpha Trefoil Cleatt

Vulcan Trefoil Cleat

Emperor Trefoil Cleat

50mm²

1LSF15

-

-

1A-15N

-

-

-

ALP03

VRT+02

ER 27-32

70mm²

1LSF15

-

-

1A-15N

-

VRT+00

-

ALP04

VRT+02

ER 27-32

95mm²

1LSF16

-

-

1A-16N

-

VRT+00

ES 32-39

ALP05

VRT+03

ER 30-35

120mm²

1LSF16

-

-

1A-16N

-

VRT+00

ES 32-39

ALP05

VRT+03

ER 30-35

150mm²

1LSF16

-

-

1A-16N

-

VRT+00

ES 32-39

ALP06

VRT+04

ER 33-38

185mm²

1LSF16

-

-

1A-16N

-

VRT+00

ES 32-39

ALP07

VRT+05

ER 36-42

240mm²

1LSF17

2LSF07

-

1A-17N

2A-07N

VRT+00

ES 37-45

ALP07

VRT+05

ER 36-42

300mm²

1LSF17

2LSF07

-

1A-17N

2A-07N

VRT+01

ES 37-45

ALP08

VRT+06

ER 40-46

400mm²

1LSF17

2LSF07

-

1A-17N

2A-07N

VRT+01

ES 44-52 ALP09

VRT+06

ER 40-46

500mm²

1LSF18

2LSF08

2HVR08

1A-18N

2A-08N

VRT+01

ES 44-52 ALP10

VRT+07

ER 44-50

630mm²

1LSF19

2LSF09

2HVR09

1A-19N

2A-09N

VRT+02

ES 51-59

VRT+08

ER 48-55

Single-Core BS7870 cuWS 33kV Cables

72

1core XLPE/cuWS/unarmoured/MDPE or LSOH 24kV Umax

ALP11

1core XLPE/cuWS/unarmoured/MDPE or LSOH 36kV Umax

Cross Sectional Area

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

Two-Bolt RED LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan SingleWay Cleat

Emperor Single -Way Cleat

Alpha Trefoil Cleat

Vulcan Trefoil Cleat

Emperor Trefoil Cleat

50mm²

1LSF16

-

-

1A-16N

-

VRT+00

ES 32-39

ALP06

VRT+04

ER 30-35

70mm²

1LSF16

-

-

1A-16N

-

VRT+00

ES 32-39

ALP06

VRT+04

ER 33-38

95mm²

1LSF17

2LSF07

2HVR07

1A-17N

2A-07N

VRT+00

ES 37-45

ALP07

VRT+05

ER 36-42

120mm²

1LSF17

2LSF07

2HVR07

1A-17N

2A-07N

VRT+00

ES 37-45

ALP07

VRT+05

ER 36-42

150mm²

1LSF17

2LSF07

2HVR07

1A-17N

2A-07N

VRT+00

ES 37-45

ALP08

VRT+05

ER 36-42

185mm²

1LSF17

2LSF07

2HVR07

1A-17N

2A-07N

VRT+01

ES 37-45

ALP09

VRT+06

ER 40-46

240mm²

1LSF17

2LSF07

2HVR07

1A-17N

2A-07N

VRT+01

ES 44-52 ALP09

VRT+07

ER 44-50

300mm²

1LSF18

2LSF08

2HVR08

1A-18N

2A-08N

VRT+01

ES 44-52 ALP10

VRT+07

ER 44-50

400mm²

1LSF19

2LSF09

2HVR09

1A-19N

2A-09N

VRT+02

ES 44-52 ALP11

VRT+08

ER 48-55

500mm²

1LSF19

2LSF09

2HVR09

1A-19N

2A-09N

VRT+02

ES 51-59

ALP11

VRT+08

ER 48-55

630mm²

-

2LSF10

2HVR10

-

2A-10N

VRT+03

ES 51-59

ALP12

VRT+10

ER 55-62

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SINGLE-CORE MV Cable Cleat Selection Guide

Single-Core BS6724 AWA 11kV Cables Cross Sectional Area

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan Single-Way Cleat

Emperor Single -Way Cleat

Alpha Trefoil Cleat

Vulcan Trefoil Cleat

Emperor Trefoil Cleat

35mm²

1LSF14

-

1A-14N

-

-

-

ALP02

VRT+01

ER 23-28

50mm²

1LSF15

-

1A-15N

-

-

-

ALP03

VRT+02

ER 23-28

70mm²

1LSF15

-

1A-15N

-

-

-

ALP04

VRT+02

ER 27-32

95mm²

1LSF15

-

1A-15N

-

VRT+00

-

ALP04

VRT+03

ER 27-32

120mm²

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP05

VRT+03

ER 30-35

150mm²

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP06

VRT+04

ER 33-38

185mm²

1LSF16

-

1A-16N

-

VRT+00

ES 32-39

ALP07

VRT+04

ER 33-38

240mm²

1LSF17

2LSF07

1A-17N

2A-07N

VRT+00

ES 37-45

ALP07

VRT+05

ER 36-42

300mm²

1LSF17

2LSF07

1A-17N

2A-07N

VRT+01

ES 37-45

ALP08

VRT+06

ER 40-46

400mm²

1LSF17

2LSF07

1A-17N

2A-07N

VRT+01

ES 44-52

ALP09

VRT+06

ER 40-46

500mm²

1LSF18

2LSF08

1A-18N

2A-08N

VRT+02

ES 44-52

ALP10

VRT+07

ER 44-50

630mm²

1LSF19

2LSF09

1A-19N

2A-09N

VRT+02

ES 51-59

ALP11

VRT+08

ER 48-55

Single-Core BS6724 AWA 22kV Cables

1core XLPE/cuTS/AWA/MDPE or LSOH 24kV Umax

Cross Sectional Area

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

Two-Bolt RED LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan SingleWay Cleat

Emperor Single -Way Cleat

Alpha Trefoil Cleat

Vulcan Trefoil Cleat

Emperor Trefoil Cleat

50mm²

1LSF16

-

-

1A-16N

-

VRT+00

ES 32-39

ALP05

VRT+03

ER 30-35

70mm²

1LSF16

-

-

1A-16N

-

VRT+00

ES 32-39

ALP06

VRT+04

ER 33-38

95mm²

1LSF16

-

-

1A-16N

-

VRT+00

ES 32-39

ALP07

VRT+04

ER 33-38

120mm²

1LSF17

2LSF07

-

1A-17N

2A-07N

VRT+00

ES 37-45

ALP07

VRT+05

ER 36-42

150mm²

1LSF17

2LSF07

-

1A-17N

2A-07N

VRT+00

ES 37-45

ALP08

VRT+05

ER 36-42

185mm²

1LSF17

2LSF07

-

1A-17N

2A-07N

VRT+01

ES 37-45

ALP08

VRT+06

ER 40-46

240mm²

1LSF17

2LSF07

-

1A-17N

2A-07N

VRT+01

ES 44-52 ALP09

VRT+06

ER 40-46

300mm²

1LSF18

2LSF08

2HVR08

1A-18N

2A-08N

VRT+01

ES 44-52 ALP10

VRT+07

ER 44-50

400mm²

1LSF19

2LSF09

2HVR09

1A-19N

2A-09N

VRT+02

ES 44-52 ALP11

VRT+08

ER 48-55

500mm²

1LSF19

2LSF09

2HVR09

1A-19N

2A-09N

VRT+02

ES 51-59

ALP11

VRT+09

ER 51-58

630mm²

-

2LSF10

2HVR10

-

2A-10N

VRT+03

ES 51-59

ALP12

VRT+10

ER 55-62

Single-Core BS6724 AWA 33kV Cables

CABLE TIES & CLEATS

1core XLPE/cuTS/AWA/MDPE or LSOH 12kV Umax

2

1core XLPE/cuTS/AWA/MDPE or LSOH 36kV Umax

Cross Sectional Area

One-Bolt LSF Cleat

Two-Bolt LSF Cleat

Two-Bolt RED LSF Cleat

One-Bolt 1A Alum. Cleat

Two-Bolt 2A Alum. Cleat

Vulcan SingleWay Cleat

Emperor Single -Way Cleat

Alpha Trefoil Cleat

Vulcan Trefoil Cleat

Emperor Trefoil Cleat

50mm²

1LSF17

-

-

1A-17N

-

VRT+00

ES 37-45

ALP07

VRT+05

ER 36-42

70mm²

1LSF17

-

-

1A-17N

-

VRT+01

ES 37-45

ALP08

VRT+05

ER 36-42

95mm²

1LSF17

-

-

1A-17N

-

VRT+01

ES 37-45

ALP09

VRT+06

ER 40-46

120mm²

1LSF17

2LSF07

-

1A-17N

2A-07N

VRT+01

ES 37-45

ALP10

VRT+06

ER 40-46

150mm²

1LSF18

2LSF08

2HVR08

1A-18N

2A-08N

VRT+01

ES 44-52

ALP10

VRT+07

ER 44-50

185mm²

1LSF18

2LSF08

2HVR08

1A-18N

2A-08N

VRT+01

ES 44-52

ALP10

VRT+07

ER 44-50

240mm²

1LSF19

2LSF09

2HVR09

1A-19N

2A-09N

VRT+02

ES 44-52

ALP11

VRT+08

ER 48-55

300mm²

1LSF19

2LSF09

2HVR09

1A-19N

2A-09N

VRT+02

ES 51-59

ALP11

VRT+08

ER 48-55

400mm²

-

2LSF10

2HVR10

-

2A-10N

VRT+02

ES 51-59

ALP12

VRT+09

ER 51-58

500mm²

-

2LSF10

2HVR10

-

2A-10N

VRT+03

ES 58-66

ALP13

VRT+10

ER 55-62

630mm²

-

2LSF11

2HVR11

-

2A-11N

VRT+04

ES 58-66

ALP14

VRT+11

ER 59-66

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73


THREE CORE MV Cable Cleat Selection Guide

CABLE TIES & CLEATS

Three-Core IEC502 SWA 11kV Cables

2

3core XLPE/cuTS/SWA/MDPE or LSOH 12kV Umax

Cross Sectional Area

Two-Bolt LSF Cleat

Two-Bolt RED LSF Cleat

One-Bolt Aluminium Cleat

Two-Bolt Aluminium Cleat

Two-Bolt Aluminium 2A Cleat

Phoenix Fire Survival 1FP Cleat

Vulcan Single-Way Cleat

Emperor Single-Way Cleat

25mm²

2LSF08

2HVR08

1ALM09

-

2A-08N

1FP-18SS

VRT+01

ES 44-52

35mm²

2LSF08

2HVR08

1ALM09

-

2A-08N

1FP-18SS

VRT+02

ES 44-52

50mm²

2LSF09

2HVR09

1ALM10

2ALM10

2A-09N

1FP-19SS

VRT+02

ES 51-59

70mm²

2LSF09

2HVR09

1ALM10

2ALM10

2A-09N

1FP-19SS

VRT+02

ES 51-59

95mm²

2LSF10

2HVR10

1ALM11

2ALM11

2A-10N

1FP-20SS

VRT+03

ES 58-66

120mm²

2LSF11

2HVR11

1ALM11

2ALM11

2A-11N

1FP-20SS

VRT+04

ES 58-66

150mm²

2LSF11

2HVR11

1ALM12

2ALM12

2A-11N

1FP-21SS

VRT+04

ES 65-73

185mm²

2LSF1200

2HVR1200

-

2ALM13

2A-1200N

-

VRT+05

ES 65-73

240mm²

2LSF1201

2HVR1201

-

2ALM14

2A-1201N

-

VRT+06

ES 73-85

300mm²

2LSF1202

2HVR1202

-

2ALM15

2A-1202N

-

VRT+07

ES 73-85

400mm²

2LSF1202

2HVR1202

-

2ALM16

2A-1202N

-

VRT+08

ES 84-94

Three-Core IEC502 SWA 22kV Cables Cross Sectional Area

Two-Bolt LSF Cleat

Two-Bolt RED LSF Cleat

One-Bolt Aluminium Cleat

Two-Bolt Aluminium Cleat

Two-Bolt Aluminium 2A Cleat

Phoenix Fire Survival 1FP Cleat

Vulcan Single-Way Cleat

Emperor Single-Way Cleat

35mm²

2LSF10

2HVR10

1ALM11

2ALM11

2A-10N

1FP-20SS

VRT+03

ES 58-66

50mm²

2LSF10

2HVR10

1ALM11

2ALM11

2A-10N

1FP-20SS

VRT+03

ES 58-66

70mm²

2LSF11

2HVR11

1ALM12

2ALM12

2A-11N

1FP-21SS

VRT+04

ES 65-73

95mm²

2LSF1200

2HVR1200

-

2ALM13

2A-1200N

1FP-21SS

VRT+05

ES 65-73

120mm²

2LSF1201

2HVR1201

-

2ALM14

2A-1201N

-

VRT+06

ES 73-85

150mm²

2LSF1201

2HVR1201

-

2ALM14

2A-1201N

-

VRT+06

ES 73-85

185mm²

2LSF1202

2HVR1202

-

2ALM15

2A-1202N

-

VRT+07

ES 73-85

240mm²

2LSF1202

2HVR1202

-

2ALM15/16

2A-1202N

-

VRT+08

ES 84-94

300mm²

2LSF131

2HVR131

-

2ALM16

2A-131N

-

VRT+08

ES 94-118

400mm²

2LSF132

2HVR132

-

2ALM17

2A-132N

-

VRT+09

ES 94-118

400mm²

2LSF1202

2HVR1202

-

2ALM16

2A-1202N

-

VRT+08

ES 84-94

Three-Core IEC502 SWA 33kV Cables

74

3core XLPE/cuTS/SWA/MDPE or LSOH 24kV Umax

3core XLPE/cuTS/SWA/MDPE or LSOH 36kV Umax

Cross Sectional Area

Two-Bolt LSF Cleat

Two-Bolt RED LSF Cleat

Two-Bolt Aluminium Cleat

Two-Bolt Aluminium 2A Cleat

Vulcan Single-Way Cleat

Emperor Single-Way Cleat

35mm²

2LSF1200

2HVR1200

2ALM13

2A-1200N

VRT+06

ES 73-85

50mm²

2LSF1201

2HVR1201

2ALM14

2A-1201N

VRT+06

ES 73-85

70mm²

2LSF1201

2HVR1201

2ALM14

2A-1201N

VRT+06

ES 73-85

95mm²

2LSF1202

2HVR1202

2ALM15

2A-1202N

VRT+07

ES 84-94

120mm²

2LSF131

2HVR131

2ALM16

2A-131N

VRT+08

ES 84-94

150mm²

2LSF131

2HVR131

2ALM16

2A-131N

VRT+08

ES 84-94

185mm²

2LSF132

2HVR132

2ALM17

2A-132N

VRT+09

ES 94-118

240mm²

2LSF132

2HVR132

2ALM18

2A-132N

VRT+09

ES 94-118

300mm²

2LSF141

2HVR141

2ALM18/19

2A-141N

VRT+10

ES 94-118

400mm²

2LSF142

2HVR142

2ALM19/20

2A-141N

VRT+12

ES 94-118

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


CONTENTS

PAGE

PVC Insulated Terminals Cembre Pre-Insulated Ring Terminals

76 76

CONTENTS

PAGE

Aluminium MV Cable Lugs

95

Cembre MV Aluminium Cable Lugs

95

Cembre MV Bi-Metallic Cable Lugs

96

Cembre Pre-Insulated Fork Terminals

77

Cembre Pre-Insulated Blade Terminals

78

Cembre Copper C-Tap Connectors

97

Cembre Pre-Insulated Hooked Terminals

78

Mechanical LV Cable Connectors

98

Cembre Pre-Insulated Pin Terminals

79

Cembre Pre-Insulated Disconnects

79

Cembre Single-Entry Cord End Ferrules

80

Cembre Twin-Entry Cord End Ferrules

81

Copper LV Cable Lugs LV Copper Cable Lugs

82 82

Mechanical LV Straight Connectors

98

Mechanical LV Brass Connectors

98

Mechanical LV Branch Connectors

99

Mechanical LV Service Connectors

99

Mechanical MV Cable Lugs & Connectors

100

Cembre LV Copper Cable Lugs

84

Pfisterer SICON MV Cable Lugs

100

Klauke LV Copper Cable Lugs

86

Pfisterer SICON MV Connectors

100

Cembre LV Copper Two-Bolt Fixing Lugs 88

Nexans-GPH MV Cable Lugs

101

Cembre LV Copper Reduced Palm Lugs

89

Nexans-GPH MV Connectors

102

LV Copper Solid Pin Lugs

90

Nexans-GPH MV Split-Bolt Connectors

103

LV Copper Cable Splices

90

Cembre LV Copper Transformer Lugs

Copper MV Cable Lugs

CABLE TERMINALS, LUGS & CONNECTORS

3

CABLE TERMINALS, LUGS & CONNECTORS

3

91

92

Cembre MV Copper Cable Lugs

92

Cembre MV Copper Cable Lugs

93

Cembre MV Copper Two-Bolt Fixing Lugs

94

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

75


PVC INSULATED Terminals

CABLE TERMINALS, LUGS & CONNECTORS

Cembre Pre-Insulated Ring Terminals

3

Cembre pre-insulated ring terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available, compression tool.

➜➜ Chamfered conductor entry. ➜➜ High-grade PVC insulation.

Order Reference

Metric Conductor Size

American Wire Gauge

Metric Stud Size

Imperial Stud Size

Stud Hole d

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Crimping Tools

RF-M2* Red RF-M3 RF-M3.5 RF-M3.5/1 RF-M4 RF-M4/3* RF-M5 RF-M6 RF-M6/1 RF-M7 RF-M8 RF-M10 RF-M12

0.5mm2 -1.5mm2

22-16 AWG

M2 M3 M3.5 M3.5 M4 M4 M5 M6 M6 M7 M8 M10 M12

No:2 No:4 No:6 No:6 No:8 No:8 No:10 No:12 No:12 5/16" 3/8" 1/2"

2.2 3.2 3.7 3.7 4.3 4.3 5.3 6.4 6.4 7.2 8.4 10.5 13.0

5.6 5.6 5.6 6.2 7.0 7.8 7.8 9.4 12.0 9.4 12.0 15.5 18.0

4.5 4.5 4.5 7.1 6.5 7.1 7.1 8.1 10.3 8.1 10.3 13.0 15.5

2.8 2.8 2.8 3.1 3.5 3.9 3.9 4.7 6.0 4.7 6.0 7.7 9.0

17.4 17.4 17.4 20.3 20.1 21.1 21.1 22.9 26.4 22.9 26.4 30.9 34.6

HP1 HP3 HP4-R

BF-M2* BF-M3 BF-M3.5 BF-M3.5/1 BF-M4 BF-M5 BF-M6 BF-M6/1 BF-M6/2* BF-M7 BF-M8 BF-M10 BF-M12

Blue

1.5mm² -2.5mm²

16-14 AWG

M2 M3 M3.5 M3.5 M4 M5 M6 M6 M6 M7 M8 M10 M12

No:2 No:4 No:6 No:6 No:8 No:10 No:12 No:12 No:12 5/16" 3/8" 1/2"

2.2 3.2 3.7 3.7 4.3 5.3 6.4 6.4 6.4 7.2 8.4 10.5 13.0

5.6 5.6 5.6 6.2 8.0 8.0 9.4 12.0 8.4 10.0 12.0 15.5 18.0

5.0 5.0 5.0 6.5 6.5 7.5 8.6 10.3 5.4 7.8 10.3 13.0 15.5

2.8 2.8 2.8 3.1 4.0 4.0 4.7 6.0 4.2 5.0 6.0 7.7 9.0

17.9 17.9 17.9 19.7 20.6 21.6 23.4 26.4 19.7 22.9 26.4 30.9 34.6

HP1 HP3 HP4-B

Yellow

4.0mm2 -6.0mm²

12-10 AWG

M3 M3.5 M4 M5 M6 M6 M7 M8 M8 M10 M10 M12 M14 M16

No:4 No:6 No:8 No:10 No:12 No:12 5/16" 5/16" 3/8" 3/8" 1/2" 9/16" 5/8"

3.2 3.7 4.3 5.3 6.4 6.4 7.2 8.4 8.4 10.5 10.5 13.0 15.0 17.0

8.0 8.0 9.0 9.0 11.0 11.0 11.0 13.6 11.0 13.6 15.5 19.0 21.0 24.0

8.1 8.1 8.1 8.1 11.1 8.1 11.1 12.1 8.1 12.1 13.8 15.1 16.1 17.1

4.0 4.0 4.5 4.5 5.5 5.5 5.5 6.8 5.5 6.8 7.7 9.5 10.5 12.0

26.3 26.3 26.8 26.8 30.8 27.8 30.8 33.1 27.8 33.1 35.8 38.8 40.8 43.3

HP3 HP4-G

GF-M3 GF-M3.5 GF-M4 GF-M5 GF-M6 GF-M6/1 GF-M7 GF-M8 GF-M8/1* GF-M10 GF-M10/1 GF-M12 GF-M14 GF-M16

76

Insulation Colour

➜➜ UL approved, number: E125401. Items noted * are outside the UL approval.

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PVC INSULATED Terminals

Cembre Pre-Insulated Fork Terminals

➜➜ Chamfered conductor entry. ➜➜ High-grade PVC insulation.

Order Reference

Insulation Colour

RF-U3 RF-U3.5

Red

➜➜ UL approved, number: E125401. Items noted * are outside the UL approval.

Metric Conductor Size

American Wire Gauge

Metric Stud Size

Imperial Stud Size

Stud Hole d

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Crimping Tools

0.5mm2

22-16

M3

No:4

3.2

5.5

5.5

4.0

19.6

HP1

-1.5mm

AWG

M3.5

No:6

3.7

6.0

6.5

3.8

20.4

HP3

M3.5

No:6

3.7

7.2

6.5

3.8

20.4

HP4-R

6.5

3.8

20.4

2

RF-U3.5/1 RF-U3.5/2*

M3.5

No:6

3.7

6.4

RF-U4

M4

No:8

4.3

6.5

7.5

3.7

21.3

RF-U4/1

M4

No:8

4.3

8.5

7.5

3.7

21.3

RF-U4/2

M4

No:8

4.3

7.5

7.5

3.7

21.3

RF-U5

M5

No:10

5.3

8.5

7.5

3.7

21.3

RF-U5/1*

M5

No:10

5.3

9.4

7.5

3.7

21.3

RF-U6

M6

No:12

6.4

9.4

8.1

4.7

22.9

RF-U6/1

M6

No:12

6.4

12.0

9.2

7.1

26.4

RF-U8

M8

5/16"

8.4

14.0

10.0

6.3

26.4

RF-U10

M10

3/8"

10.5

17.5

13.0

7.7

30.9

RF-U12

M12

1/2"

13.0

20.0

15.5

9.0

34.6

BF-U3

1.5mm

16-14

M3

No:4

3.2

5.5

5.5

4.0

19.6

HP1

-2.5mm2

AWG

M3.5

No:6

3.7

6.4

6.5

3.8

20.4

HP3

BF-U3.5/1

M3.5

No:6

3.7

7.2

6.5

3.8

20.4

HP4-B

BF-U4

M4

No:8

4.3

6.5

7.5

3.7

21.3

BF-U4/1

M4

No:8

4.3

8.5

7.5

3.7

21.3

BF-U4/2

M4

No:8

4.3

7.5

7.5

3.7

21.3

BF-U5

M5

No:10

5.3

8.5

7.5

3.7

21.3

BF-U5/2*

M5

No:10

5.3

12.0

11.3

5.0

26.3

BF-U6

M6

No:12

6.4

9.4

8.1

4.7

22.9

BF-U6/1

M6

No:12

6.4

12.0

9.2

7.1

26.4

BF-U8

M8

5/16"

8.4

14.0

10.0

6.3

26.4

BF-U10

M10

3/8"

10.5

17.5

13.0

7.7

30.9

M12

1/2"

13.0

20.0

15.5

9.0

34.6

12-10

M3.5

No:6

3.7

7.5

8.5

3.9

26.6

HP3

AWG

HP4-G

BF-U3.5

2

Blue

BF-U12 GF-U3.5 GF-U4

4.0mm2 Yellow

M4

No:8

4.3

7.5

8.0

4.4

26.6

GF-U5

M5

No:10

5.3

9.5

8.0

4.4

26.6

GF-U6

M6

No:12

6.4

10.0

11.0

5.5

30.7

GF-U8

M8

5/16"

8.4

13.5

12.0

8.0

34.2

GF-U10

M10

3/8"

10.5

15.5

13.0

8.0

35.2

GF-U10/1

M10

3/8"

10.5

17.5

13.8

7.7

35.8

GF-U12

M12

1/2"

13.0

21.0

15.1

9.5

38.8

GF-U14

M14

9/16"

15.0

23.0

16.1

10.5

40.8

GF-U16

M16

5/8"

17.0

26.0

17.1

11.5

42.8

-6.0mm

2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TERMINALS, LUGS & CONNECTORS

Cembre pre-insulated fork/spade terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available, compression tool.

3

77


PVC INSULATED Terminals

CABLE TERMINALS, LUGS & CONNECTORS

Cembre Pre-Insulated Blade Terminals

3

Cembre pre-insulated blade terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available compression tool.

➜➜ Chamfered conductor entry. ➜➜ High-grade PVC insulation.

Order Reference

RF-PP12 RF-PP12/1 RF-PP12/19 RF-PP12/23 RF-PP14 RF-PP16 BF-PP12 BF-PP12/25 BF-PP12/29* BF-PP16-25 GF-PP12 GF-PP17

Insulation Colour

➜➜ UL approved, number: E125401. Items noted * are outside the UL approval.

Metric Conductor Size

American Wire Gauge

Blade Width B

Blade Length P

Overall Length L

Crimping Tools

Red

0.5mm2 -1.5mm2

22-16 AWG

3.0 3.0 1.9 2.3 3.0 2.3

12.8 11.3 13.2 13.2 14.8 17.2

22.9 21.4 23.3 23.3 24.9 27.3

HP1 HP3 HP4-R

Blue

1.5mm2 -2.5mm2

16-14 AWG

3.5 2.5 2.9 2.5

12.8 13.3 13.3 17.2

22.9 23.4 23.4 27.3

HP1 HP3 HP4-B

Yellow

4.0mm2 -6.0mm2

12-10 AWG

4.0 4.0

13.3 19.2

27.5 33.4

HP3 HP4-G

Cembre Pre-Insulated Hooked Terminals Cembre pre-insulated hooked blade terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available compression tool.

➜➜ Chamfered conductor entry.

➜➜ UL approved, number: E125401.

➜➜ High-grade PVC insulation.

Order Reference

Insulation Colour

RF-PPL30 RF-PPL46

Red

Metric Conductor Size

American Wire Gauge

Blade Width B

Blade Length P

Hook Height X

Overall Length L

Crimping Tools

0.5mm²

22-16

3.0

17.5

1.7

28.4

HP1

-1.5mm²

AWG

4.6

17.5

1.7

28.4

HP3 HP4-R

BF-PPL30 BF-PPL46

Blue

1.5mm²

16-14

3.0

17.5

1.7

28.4

HP1

-2.5mm²

AWG

4.6

17.5

1.7

28.4

HP3 HP4-B

GF-PPL46 Yellow

78

4.0mm²

12-10

-6.0mm²

AWG

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

4.6

17.5

1.9

32.7

HP3 HP4-G


PVC INSULATED Terminals

Cembre Pre-Insulated Pin Terminals

➜➜ Chamfered conductor entry.

➜➜ UL approved, number: E125401.

➜➜ High-grade PVC insulation.

Order Reference

Insulation Colour

RF-P8 RF-P10

Red

Metric Conductor Size

American Wire Gauge

Blade Width B

Blade Length P

Overall Length L

Crimping Tools

0.5mm2

22-16

1.6

8.0

17.9

HP1

-1.5mm2

AWG

1.6

10.0

19.9

HP3

1.6

12.0

22.1

HP4-R

RF-P12 BF-P8 BF-P10

1.5mm

16-14

1.7

8.0

17.9

HP1

-2.5mm2

AWG

1.8

10.0

19.9

HP3

1.8

12.0

22.9

HP4-B

4.0mm2

12-10

2.2

8.0

24.6

HP3

AWG

2.2

10.0

26.8

HP4-G

2.2

14.0

28.8

2

Blue

BF-P12 GF-P8 GF-P10

Yellow

-6.0mm

2

GF-P14

CABLE TERMINALS, LUGS & CONNECTORS

Cembre pre-insulated pin terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available compression tool.

3

Cembre Pre-Insulated Disconnects Cembre pre-insulated male/female disconnect terminals manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easyentry chamfer within the PVC insulation and rifled conductor barrel aids conductor insertion. Crimped using any suitable, commercially available compression tool.

➜➜ Chamfered conductor entry.

➜➜ UL approved, number: E125401.

➜➜ High-grade PVC insulation.

FEMALE Insulation Colour

MALE

Metric Conductor Size

American Wire Gauge

Crimping Tools

Order Reference

Tab Size

Order Reference

Tab Size

0.5mm² -1.5mm²

22-16 AWG

HP1, HP3, HP4-R

RF-F305 RF-F308 RF-F405 RF-F408 RF-F608

2.8x0.5 2.8x0.8 4.8x0.5 4.8x0.8 6.35x0.8

RF-M608

6.35 x 0.8

Red

1.5mm² -2.5mm²

16-14 AWG

HP1, HP3, HP4-B

BF-F405 BF-F408 BF-F608

4.8x0.5 4.8 x0.8 6.35 x 0.8

BF-M608

6.35 x 0.8

Blue

12-10 AWG

HP3, HP4-G

GF-F608

6.35 x 0.8

GF-M608

6.35 x 0.8

Yellow

4.0mm2 -6.0mm2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

79


PVC INSULATED Terminals

CABLE TERMINALS, LUGS & CONNECTORS

Cembre Single-Entry Cord End Ferrules Cembre pre-insulated single-entry cord end ferrules manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation aids conductor insertion, crimped using any suitable, commercially available, compression tool. Designed for use when terminating flexible copper conductors to BS EN 60228:2005 Class 5 into tunnel terminals, the copper sleeve protecting the conductor from being damaged by the terminal screws. Available in two colour options, French (EDF-standard) and German (DIN).

French Order Reference

French Insulation Colour

German Insulation Colour

PKC306 ­­­­ PKE308

Yellow

PKE508 PKE7508

Red PKE1508

Orange

PKC2518 PKC418 PKC618

PKE1612

PKC1018

PKE25016

PKC1618 PKC25022

12.4

0.5mm²

20AWG

8.0

14.0

10.0

16.0

8.2

14.6

12.0

14.6

8.2

14.6

12.0

18.4

8.2

14.6

18.0

24.4

8.2

15.2

18.0

25.0

9.0

16.0

18.0

25.0

12.0

20.0

18.0

26.0

12.0

21.5

18.0

27.5

12.0

22.7

18.0

28.6

16.0

29.0

22.0

35.0

16.0

30.0

25.0

39.0

20.0

36.0

30.0

46.0

2.5mm² 4.0mm²

18AWG

17AWG 15AWG 13AWG 11AWG

Grey 6.0mm²

10AWG

Black 10mm²

7AWG

16mm²

5AWG

Ivory Green 25mm²

3AWG

Brown 35mm²

2AWG

Beige

PKC50020 PKC50030

10.4

8.0

Blue

PKC35016 PKC35025

6.0

-22AWG

1.5mm²

PKC25016 Black

27AWG

-0.3mm²

Red

PKC1612 White

0.25mm²

1.0mm²

PKC1012 Brown

Overall Length (L)

Yellow

PKC612 Green

PKE1012

PKE25022

PKC1518

Barrel Length (P)

0.75mm²

PKC409

PKE612

PKE1618

PKC112

American Wire Gauge

White

PKC2508 Grey

PKE409

PKE1018

PKC7512

Metric Conductor Size

Orange

PKC1508 Black

PKE2508

PKE618

PKC510

PKC108

PKE108

PKE418

Light Blue

PKC7508 Blue

PKE2518

PKC308 PKC508

White

PKE1518

3

German Order Reference

50mm²

1/0

Olive

PKC70022

70mm²

2/0

22.0

38.0

95mm²

3/0

25.0

44.0

120mm²

4/0

27.0

48.0

Yellow PKC95025 Red PKC120027 Blue

80

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


PVC INSULATED Terminals

Cembre pre-insulated twin-entry cord end ferrules manufactured from tinned electrolytic copper with high-grade PVC colour-coded insulation. Easy-entry chamfer within the PVC insulation aids insertion of two conductors in to the barrel. Crimped using any suitable commercially available, compression tool, but note the different crimp position due to the two conductors within the barrel. Designed for use when terminating flexible copper conductors to BS EN 60228:2005 Class 5 into tunnel terminals, the copper sleeve protecting the conductor from being damaged by the terminal screws. Available in two colour options, French (EDF-standard) and German (DIN).

French Order Reference

French Insulation Colour

German Order Reference

PKCT508

PKET508 White Blue

PKET108 PKET112 PKET1508 PKET1512 PKET2510 PKET2512

PKCT7512 PKCT112 PKCT1518

PKET412

PKCT2512

8.0

15.0

1.0mm²

0.75mm²

18AWG

8.0

15.0

1.5mm²

12.0

19.0

1.0mm²

17AWG

8.0

16.0

12.0

20.0

8.0

16.0

12.0

20.0

10.0

18.0

12.0

21.0

15AWG

2.5mm²

13AWG

2.5mm² 2.5mm² 4.0mm²

4.0mm²

11AWG

12.0

23.0

6.0mm²

6.0mm²

10AWG

14.0

26.0

10mm²

10mm²

7AWG

14.0

26.0

16mm²

16mm²

5AWG

16.0

30.0

35mm²

Black PKCT1014

Brown

3

Ivory PKCT1616

White

20AWG

Blue

PKCT614

PKET1616

0.5mm²

Grey

Green PKET1014

Crimp Position

1.5mm²

PKCT412 Orange

PKET614

Overall Length (L)

Red

PKCT2510 Grey

Barrel Length (P)

Yellow

PKCT1508 Black

American Wire Gauge

White

PKCT108 Red

Metric Conductor Size

Orange PKCT7508

PKET7508 PKET7512

German Insulation Colour

CABLE TERMINALS, LUGS & CONNECTORS

Cembre Twin-Entry Cord End Ferrules

Green

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

81


COPPER LV Cable Lugs

LV Copper Cable Lugs

BS4579-3:1976

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS4579-3:1976

3

82

ETS copper cable lugs are designed for use with stranded copper conductors to BS EN 60228:2005 Class 2 for all LV applications up to 3300v. Manufactured from highconductivity seamless copper tube with a purity greater than 99.5%.

➜➜ Material Copper Tube to EN 12735

For standard applications, the manufacturer recommends that a single crimp with a compatible die set is sufficient for electrical conductivity purposes. Further consideration should be made for installations which experience excessive vibration or other mechanical stresses. Please contact our Technical Sales Team for further assistance if necessary.

➜➜ Temperature Range -20ºC to +60ºC

➜➜ Bell-mouth conductor entry up to 400mm2.

➜➜ All terminals feature a visual inspection hole.

➜➜ Chamfered conductor entry from 500mm2 to 1000mm2.

➜➜ Standard finish is brightelectro tin plated to BS1872.

Order Reference

Conductor Size

Stud Size d

Barrel Internal Diameter

Barrel External Diameter

Palm Width B

Hole Centre M

Hole Centre N

Barrel Length

Overall Length L

Die Set

Number of Crimps

CT 10 C5 CT 10 C6 CT 10 C8 CT 10 C10 CT 10 C12 CT 16 C5 CT 16 C6 CT 16 C8 CT 16 C10 CT 16 C12 CT 25 C5 CT 25 C6 CT 25 C8 CT 25 C10 CT 25 C12 CT 35 C6 CT 35 C8 CT 35 C10 CT 35 C12 CT 50 C6 CT 50 C8 CT 50 C10 CT 50 C12 CT 70 C6 CT 70 C8 CT 70 C10 CT 70 C12 CT 70 C14 CT 70 C16 CT 95 C6 CT 95 C8 CT 95 C10 CT 95 C12 CT 95 C14 CT 95 C16 CT 120 C8 CT 120 C10 CT 120 C12 CT 120 C14 CT 120 C16 CT 120 C20

10mm²

M5 M6 M8 M10 M12 M5 M6 M8 M10 M12 M5 M6 M8 M10 M12 M6 M8 M10 M12 M6 M8 M10 M12 M6 M8 M10 M12 M14 M16 M6 M8 M10 M12 M14 M16 M8 M10 M12 M14 M16 M20

4.7 4.7 4.7 4.4 4.4 5.5 5.5 5.5 5.5 5.6 7.0 7.0 7.0 7.0 7.0 8.2 8.2 8.2 8.2 9.5 9.5 9.5 9.5 11.5 11.5 11.5 11.5 11.5 11.5 13.5 13.5 13.5 13.5 13.5 13.5 15.0 15.0 15.0 15.0 15.0 15.0

6.6 6.6 6.6 6.9 6.9 7.5 7.5 7.5 7.5 8.0 9.4 9.4 9.4 9.4 9.4 10.6 10.6 10.6 10.6 11.9 11.9 11.9 11.9 14.5 14.5 14.5 14.5 14.5 14.5 16.7 16.7 16.7 16.7 16.7 16.7 19.0 19.0 19.0 19.0 19.0 19.0

10.8 10.8 13.5 16.0 18.0 10.8 10.8 13.5 15.0 18.0 13.8 13.8 13.8 16.0 18.0 15.3 15.3 15.3 18.0 17.4 17.4 17.4 17.4 20.9 20.9 20.9 20.9 20.9 20.9 24.3 24.3 24.3 24.3 24.3 24.3 27.3 27.3 27.3 27.3 27.3 27.2

5.6 5.6 8.0 12.0 12.0 8.8 8.8 8.0 10.9 12.0 8.8 8.8 8.0 10.9 10.5 8.8 8.0 10.9 10.5 8.8 8.0 10.9 10.5 8.8 8.0 10.9 10.5 13.0 13.0 10.9 10.9 10.9 10.5 13.0 13.0 14.4 14.4 14.0 13.2 13.0 18.7

5.2 5.2 7.0 10.0 10.0 6.2 6.2 7.0 9.6 10.0 6.2 6.2 7.0 9.6 10.0 6.2 7.0 9.6 10.0 6.2 7.0 9.6 10.0 6.2 7.0 9.6 10.0 13.0 13.0 9.6 9.6 9.6 10.0 13.0 13.0

8.0 8.0 9.5 10.0 10.0 9.5 9.5 9.5 9.5 11.0 12.0 12.0 12.0 12.0 12.0 14.0 14.0 14.0 14.0 14.9 14.9 14.9 14.9 17.0 17.0 17.0 17.0 17.0 17.0 19.0 19.0 19.0 19.0 19.0 19.0

26.0 26.0 29.5 39.0 39.0 30.0 30.0 30.0 35.5 42.0 32.5 32.5 32.5 38.0 38.0 35.0 35.0 40.5 40.5 37.0 37.0 42.5 42.5 40.5 40.5 46.0 46.0 50.0 50.0 49.5 49.5 49.5 49.5 56.0 56.0

10HX

1

16HX

1

25HX

1

35HX

1

50HX

1

70HX

1

95HX

1

9.6 9.6 10.0 10.8 13.0 14.3

20.0 20.0 20.0 20.0 20.0 27.0

55.5 55.5 55.5 55.5 60.0 75.0

120HX

1

16mm²

25mm²

35mm²

50mm²

70mm²

95mm²

120mm²

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


COPPER LV Cable Lugs

LV Copper Cable Lugs Order Reference

Conductor Size

Stud Size d

Barrel Internal Diameter

Barrel External Diameter

Palm Width B

Hole Centre M

Hole Centre N

Barrel Length

Overall Length L

Die Set

Number of Crimps

CT 150 C8 CT 150 C10 CT 150 C12 CT 150 C14 CT 150 C16 CT 150 C20

150mm²

M8 M10 M12 M14 M16 M20

16.5 16.5 16.5 16.5 16.5 16.5

21.0 21.0 21.0 21.0 21.0 21.0

30.2 30.2 30.2 30.2 30.2 30.0

14.0 14.0 14.0 13.2 13.0 17.0

10.0 10.0 10.0 10.8 13.0 16.0

23.0 23.0 23.0 23.0 23.0 27.0

61.0 61.0 61.0 61.0 65.0 78.0

150HX

1

CT 185 C8 CT 185 C10 CT 185 C12 CT 185 C14 CT 185 C16 CT 185 C20

185mm²

M8 M10 M12 M14 M16 M20

18.5 18.5 18.5 18.5 18.5 18.5

23.0 23.0 23.0 23.0 23.0 23.0

33.3 33.3 33.3 33.3 33.5 33.5

14.0 14.0 14.0 13.2 16.5 17.0

10.0 10.0 10.0 10.8 16.5 16.0

26.0 26.0 26.0 26.0 30.0 30.0

66.5 66.5 66.5 66.5 82.0 82.0

185HX

1

CT 240 C8 CT 240 C10 CT 240 C12 CT 240 C14 CT 240 C16 CT 240 C20

240mm²

M8 M10 M12 M14 M16 M20

21.0 21.0 21.0 21.0 21.0 21.0

26.0 26.0 26.0 26.0 26.0 26.0

37.7 37.7 37.7 37.7 37.7 37.7

18.0 18.0 18.0 18.0 18.0 18.0

17.0 17.0 17.0 17.0 17.0 17.0

32.0 32.0 32.0 32.0 32.0 32.0

88.0 88.0 88.0 88.0 88.0 88.0

240HX

1

CT 300 C10 CT 300 C12 CT 300 C14 CT 300 C16 CT 300 C20

300mm²

M10 M12 M14 M16 M20

23.0 23.0 23.0 23.0 23.0

28.0 28.0 28.0 28.0 28.0

41.0 41.0 41.0 41.0 41.0

18.0 18.0 18.0 18.0 18.0

17.0 17.0 17.0 17.0 17.0

37.0 37.0 37.0 37.0 37.0

97.0 97.0 97.0 97.0 97.0

300HX

1

CT 400 C10 CT 400 C12 CT 400 C14 CT 400 C16 CT 400 C20

400mm²

M10 M12 M14 M16 M20

27.0 27.0 27.0 27.0 27.0

32.0 32.0 32.0 32.0 32.0

47.3 47.3 47.3 47.3 47.3

20.0 20.0 20.0 20.0 20.0

20.0 20.0 20.0 20.0 20.0

38.0 38.0 38.0 38.0 38.0

103.0 103.0 103.0 103.0 103.0

400HX

1

CT 500 C10 CT 500 C12 CT 500 C14 CT 500 C16 CT 500 C18 CT 500 C20

500mm²

M10 M12 M14 M16 M18 M20

30.0 30.0 30.0 30.0 30.0 30.0

36.0 36.0 36.0 36.0 36.0 36.0

53.0 53.0 53.0 53.0 53.0 53.0

20.0 20.0 20.0 20.0 20.0 20.0

20.0 20.0 20.0 20.0 20.0 20.0

43.0 43.0 43.0 43.0 43.0 43.0

105.0 105.0 105.0 105.0 105.0 105.0

ME100 -3D

1

CT 630 C10 CT 630 C12 CT 630 C14 CT 630 C16 CT 630 C20 CT 630 C22

630mm²

M10 M12 M14 M16 M20 M22

33.8 33.8 33.8 33.8 33.8 33.8

44.0 44.0 44.0 44.0 44.0 44.0

63.0 63.0 63.0 63.0 63.0 63.0

24.0 24.0 24.0 24.0 24.0 24.0

24.0 24.0 24.0 24.0 24.0 24.0

46.0 46.0 46.0 46.0 46.0 46.0

125.0 125.0 125.0 125.0 125.0 125.0

ME120 -3D

1

CT 800 C10 CT 800 C12 CT 800 C14 CT 800 C16 CT 800 C18 CT 800 C20 CT 800 C22

800mm²

M10 M12 M14 M16 M18 M20 M22

38.0 38.0 38.0 38.0 38.0 38.0 38.0

49.0 49.0 49.0 49.0 49.0 49.0 49.0

70.0 70.0 70.0 70.0 70.0 70.0 70.0

36.0 36.0 36.0 36.0 36.0 36.0 36.0

36.0 36.0 36.0 36.0 36.0 36.0 36.0

56.0 56.0 56.0 56.0 56.0 56.0 56.0

169.0 169.0 169.0 169.0 169.0 169.0 169.0

MK50P -500

1

CT 1000 C10 CT 1000 C12 CT 1000 C14 CT 1000 C16 CT 1000 C18 CT 1000 C20 CT 1000 C22

1000mm²

M10 M12 M14 M16 M18 M20 M22

42.5 42.5 42.5 42.5 42.5 42.5 42.5

53.0 53.0 53.0 53.0 53.0 53.0 53.0

77.0 77.0 77.0 77.0 77.0 77.0 77.0

33.5 33.5 33.5 33.5 33.5 33.5 33.5

33.5 33.5 33.5 33.5 33.5 33.5 33.5

56.0 56.0 56.0 56.0 56.0 56.0 56.0

170.0 170.0 170.0 170.0 170.0 170.0 170.0

MK52 -500

1

CABLE TERMINALS, LUGS & CONNECTORS

BS4579-3:1976

3

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

83


COPPER LV Cable Lugs

Cembre LV Copper Cable Lugs

BS EN61238-1:2003

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS EN61238-1:2003

3

84

➜➜ Material Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

Cembre copper cable lugs are designed for use with stranded copper conductors to BS EN 60228:2005 Class 2 and Class 5 flexible cables. Suitable for applications up to 11,000v when used within a protected environment and crimped with the correct Cembre die set/tool combination. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.

➜➜ Chamfered conductor entry for all sizes. ➜➜ All terminals feature a visual inspection hole.

➜➜ Standard finish is brightelectro tin plated to BS1872.

Order Reference

Conductor Size (Class 2)

Conductor Size (Class 5)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Handtool or Die Set

Number of Crimps

A1-M3.5 A1-M4 A1-M5 A1-M6 A1-M8 A1-M10

4.0mm² to 6.0mm²

-

M3.5 M4 M5 M6 M8 M10

3.6 3.6 3.6 3.6 3.6 3.6

7.5 8.0 9.0 11.0 14.0 16.5

4.5 5.0 6.5 7.0 9.0 11.0

3.5 4.0 6.0 6.0 8.0 10.0

20.5 21.5 25.0 25.5 29.5 33.5

HN1 ME1 ME1-50

1 1 1

A2-M4 A2-M5 A2-M6 A2-M8 A2-M10 A2-M12 A2-M16

10mm²

-

M4 M5 M6 M8 M10 M12 M16

4.6 4.6 4.6 4.6 4.6 4.6 4.6

10.0 10.0 11.0 15.0 18.0 19.0 24.7

5.0 6.5 7.0 9.0 11.0 14.0 22.0

4.0 6.0 6.0 8.0 10.0 12.0 16.0

22.5 26.0 26.5 30.5 34.5 39.5 55.6

HN5 HN-A25 ME2 ME2-50 ME2-C

1 1 1 1 1

A3-M4 A3-M5 A3-M6 A3-M8 A3-M10 A3-M12 A3-M16

16mm²

-

M4 M5 M6 M8 M10 M12 M16

5.8 5.8 5.8 5.8 5.8 5.8 5.8

11.5 11.5 11.5 15.0 18.0 20.0 25.9

5.0 6.5 7.0 9.0 11.0 14.0 23.5

4.0 6.0 6.0 8.0 10.0 12.0 16.1

25.5 29.0 29.5 33.5 37.5 42.5 57.8

HN5 HN-A25 ME3 ME3-50 ME3-C

1 1 1 1 1

A5-M4 A5-M5 A5-M6 A5-M8 A5-M10 A5-M12 A5-M16

25mm²

-

M4 M5 M6 M8 M10 M12 M16

7.0 7.0 7.0 7.0 7.0 7.0 7.0

14.0 14.0 14.0 15.0 18.0 21.0 25.3

5.0 6.5 7.0 9.0 11.0 14.0 24.0

4.0 6.0 6.0 8.0 10.0 12.0 16.0

28.0 31.5 32.0 36.0 40.0 45.0 60.3

HN-A25 ME5 ME5-50 ME5-C

1 1 1 1

A7-M5 A7-M6 A7-M8 A7-M10 A7-M12 A7-M14 A7-M16

35mm²

25mm2 35mm2

M5 M6 M8 M10 M12 M14 M16

8.9 8.9 8.9 8.9 8.9 8.9 8.9

17.0 17.0 17.0 19.0 21.0 23.8 26.2

6.5 7.0 9.0 11.0 14.0 23.0 16.0

6.0 6.0 8.0 10.0 12.0 15.5 19.4

34.0 34.5 38.5 42.5 47.5 61.0 55.7

ME7 ME7-50 ME7-C

1 1 1

A10-M6 A10-M8 A10-M10 A10-M12 A10-M14 A10-M16

50mm²

35mm² 50mm2

M6 M8 M10 M12 M14 M16

10.0 10.0 10.0 10.0 10.0 10.0

19.0 19.0 20.0 21.0 25.0 26.0

8.0 9.0 11.0 14.0 16.0 18.0

7.0 8.0 10.0 12.0 14.0 16.0

40.5 42.5 46.5 51.5 55.5 59.5

ME10 ME10-50 ME10-C

2 2 1

A14-M6 A14-M8 A14-M10 A14-M12 A14-M14 A14-M16

70mm²

50mm² 70mm2

M6 M8 M10 M12 M14 M16

11.3 11.3 11.3 11.3 11.3 11.3

21.0 21.0 21.0 22.0 25.0 26.0

8.0 9.0 11.0 14.0 16.0 18.0

7.0 8.0 10.0 12.0 14.0 16.0

44.0 46.0 50.0 55.0 59.0 63.0

ME14 ME14-50 ME14-C

2 2 1

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


COPPER LV Cable Lugs

Cembre LV Copper Cable Lugs Order Reference

Conductor Size (Class 2)

Conductor Size (Class 5)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Die Set

Number of Crimps

A19-M6 A19-M8 A19-M10 A19-M12 A19-M14 A19-M16 A19-M20

95mm²

70mm2 95mm2

M6 M8 M10 M12 M14 M16 M20

13.5 13.5 13.5 13.5 13.5 13.5 13.5

25.0 25.0 25.0 25.0 25.0 27.0 29.5

8.0 9.0 11.0 14.0 16.0 18.0 22.0

7.0 8.0 10.0 12.0 14.0 16.0 20.0

50.5 52.5 56.5 61.5 65.5 69.5 77.5

ME19 ME19-50 ME19-C

2 2 1

A24-M8 A24-M10 A24-M12 A24-M14 A24-M16 A24-M20

120mm²

95mm² 120mm2

M8 M10 M12 M14 M16 M20

15.2 15.2 15.2 15.2 15.2 15.2

28.5 28.5 28.5 28.5 28.5 30.0

9.0 11.0 14.0 16.0 18.0 22.0

8.0 10.0 12.0 14.0 16.0 20.0

54.0 58.0 63.0 67.0 71.0 79.0

ME24 ME24L ME24-50 ME24-C

2 2 2 1

A30-M8 A30-M10 A30-M12 A30-M14 A30-M16 A30-M20

150mm²

120mm² 150mm2

M8 M10 M12 M14 M16 M20

16.7 16.7 16.7 16.7 16.7 16.7

31.5 31.5 31.5 31.5 31.5 31.5

13.0 13.0 16.0 18.0 19.0 22.0

11.0 11.0 14.0 16.0 17.0 20.0

69.0 69.0 75.0 79.0 81.0 87.0

ME30 ME30L ME30-50 ME30-C

3 3 3 1

A37-M8 A37-M10 A37-M12 A37-M14 A37-M16 A37-M20

185mm²

150mm² 185mm2

M8 M10 M12 M14 M16 M20

19.2 19.2 19.2 19.2 19.2 19.2

35.5 35.5 35.5 35.5 35.5 35.5

13.0 13.0 16.0 18.0 19.0 22.0

11.0 11.0 14.0 16.0 17.0 20.0

76.0 76.0 82.0 86.0 88.0 94.0

ME37-50 ME37-C

3 1

A48-M8 A48-M10 A48-M12 A48-M14 A48-M16 A48-M20

240mm²

185mm² 240mm2

M8 M10 M12 M14 M16 M20

21.1 21.1 21.1 21.1 21.1 21.1

39.0 39.0 39.0 39.0 39.0 39.0

13.0 13.0 16.0 18.0 19.0 22.0

11.0 11.0 14.0 16.0 17.0 20.0

82.0 82.0 88.0 92.0 94.0 100.0

ME48-50 ME48-C

3 2

A60-M10 A60-M12 A60-M14 A60-M16 A60-M20

300mm²

240mm² 300mm2

M10 M12 M14 M16 M20

23.7 23.7 23.7 23.7 23.7

44.0 44.0 44.0 44.0 44.0

20.0 20.0 22.0 22.0 24.0

11.0 14.0 16.0 19.0 23.0

96.0 99.0 103.0 106.0 112.0

ME60-C

3

A80-M10 A80-M12 A80-M14 A80-M16 A80-M20

400mm²

300mm² 400mm2

M10 M12 M14 M16 M20

27.0 27.0 27.0 27.0 27.0

51.0 51.0 51.0 51.0 51.0

22.0 22.0 22.0 22.0 24.0

19.0 19.0 19.0 19.0 23.0

113.0 113.0 113.0 113.0 119.0

ME80-C 3 ME80-3D 2 ME80-520 2

A100-M10 A100-M12 A100-M14 A100-M16 A100-M20

500mm²

400mm² 500mm2

M10 M12 M14 M16 M20

30.3 30.3 30.3 30.3 30.3

56.5 56.5 56.5 56.5 56.5

22.0 22.0 22.0 22.0 24.0

19.0 19.0 19.0 19.0 23.0

117.0 117.0 117.0 117.0 123.0

ME100-3D 2 ME100520 2

A120-M10 A120-M12 A120-M14 A120-M16 A120-M20

630mm²

500mm² 630mm2

M10 M12 M14 M16 M20

33.4 33.4 33.4 33.4 33.4

61.6 61.6 61.6 61.6 61.6

22.0 22.0 22.0 22.0 24.0

19.0 19.0 19.0 19.0 23.0

128.0 128.0 128.0 128.0 123.0

ME120-3D ME120520

2

A160-M14 A160-M16 A160-M20

800mm²

630mm²

M14 M16 M20

38.0 38.0 38.0

72.0 72.0 72.0

24.0 24.0 24.0

19.0 19.0 23.0

141.0 141.0 145.0

ME160520

2

A200-M16 A200-M20

1000mm²

800mm²

M16 M20

44.0 44.0

80.0 80.0

24.0 24.0

19.0 23.0

158.0 162.0

ME200520

2

CABLE TERMINALS, LUGS & CONNECTORS

BS EN61238-1:2003

3

2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

85


COPPER LV Cable Lugs

Klauke LV Copper Cable Lugs

BS EN61238-1:2003

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS EN61238-1:2003

3

86

➜➜ Material Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

Klauke L-Series copper cable lugs are designed for use with stranded copper conductors to BS EN 60228:2005 Class 2. Suitable for all LV applications. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.

➜➜ Chamfered conductor entry for all sizes. ➜➜ All terminals feature a visual inspection hole.

➜➜ Standard finish is brightelectro tin plated to BS1872.

Order Reference

Conductor Size (Class 2)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Die Sets

Number of Crimps

L1.53MS L1.54MS L1.55MS L1.56MS

1.5mm²

M3 M4 M5 M6

1.8 1.8 1.8 1.8

6.5 6.5 7.5 9.0

4.0 5.0 5.5 6.5

3.3 4.0 4.8 6.5

15.3 17.0 18.8 22.5

R501

1

L2.53MS L2.54MS L2.55MS L2.56MS L2.58MS

2.5mm²

M3 M4 M5 M6 M8

2.3 2.3 2.3 2.3 2.3

7.5 7.5 8.5 9.5 13.0

4.0 5.0 5.5 7.0 9.5

3.3 4.0 4.8 6.5 78

15.3 17.5 18.8 22.5 27.8

R501

1

L44MS L45MS L46MS L48MS

4.0mm²

M4 M5 M6 M8

3.0 3.0 3.0 3.0

8.5 9.0 10.0 13.0

5.5 6.0 7.0 9.5

4.8 4.8 6.5 8.5

21.8 21.8 25.5 30.5

R502

1

L64MS L65MS L66MS L68MS

6.0mm²

M4 M5 M6 M8

4.0 4.0 4.0 4.0

9.5 9.5 10.0 14.0

5.5 6.5 6.5 8.5

5.0 6.5 7.0 8.5

23.0 25.5 26.0 30.5

R502 HL46 L226 HL136

1 1 1 1

L104MS L105MS L106MS L108MS

10mm²

M4 M5 M6 M8

4.4 4.4 4.4 4.4

10.0 10.0 10.0 13.0

5.5 6.5 7.0 8.5

5.0 6.3 7.0 8.5

25.0 27.3 28.0 32.5

R502 HL410 L2210 L1310

1 1 1 1

L165MS L166MS L168MS L1610MS L1612MS

16mm²

M5 M6 M8 M10 M12

5.5 5.5 5.5 5.5 5.5

11.5 11.5 14.0 17.0 19.0

6.5 7.5 9.5 11.5 13.0

5.5 6.3 8.5 10.5 12.0

29.5 30.3 35.5 39.5 43.0

L501625 HL416 L2216 HL1316 HL2516

2 1 1 1 1

L255MS L256MS L258MS L2510MS L2512MS

25mm²

M5 M6 M8 M10 M12

6.8 6.8 6.8 6.8 6.8

13.0 13.0 14.0 17.0 19.0

7.5 7.5 10.0 12.0 13.0

7.5 7.5 10.0 12.0 13.0

33.5 33.5 38.0 43.0 45.0

L501625 HL425 L2225 HL1325 HL2525

2 2 2 1 1

L356MS L358MS L3510MS L3512MS L3514MS L3516MS

35mm²

M6 M8 M10 M12 M14 M16

8.2 8.2 8.2 8.2 8.2 8.2

16.0 16.0 18.0 19.0 21.0 26.0

7.5 10.0 12.0 13.0 14.5 14.5

7.5 10.0 12.0 13.0 14.5 14.5

37.5 42.0 47.0 49.0 52.5 52.5

HL435 HL5635 L2235 HL1335 HL2535

2 2 2 1 1

L506MS L508MS L5010MS L5012MS L5014MS L5016MS

50mm²

M6 M8 M10 M12 M14 M16

9.5 9.5 9.5 9.5 9.5 9.5

18.0 18.0 18.0 21.0 21.0 26.0

7.5 10.0 12.0 13.0 14.5 16.0

7.5 10.0 12.0 13.0 14.5 16.0

43.5 46.0 50.0 52.0 56.5 59.0

HL450 HL51050 L2250 HL1350 HL2550

2 2 2 1 1

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


COPPER LV Cable Lugs

Klauke LV Copper Cable Lugs Order Reference

Conductor Size (Class 2)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Die Sets

Number of Crimps

L706MS L708MS L7010MS L7012MS L7014MS L7016MS

70mm²

M6 M8 M10 M12 M14 M16

11.2 11.2 11.2 11.2 11.2 11.2

21.0 21.0 21.0 22.0 23.0 26.0

10.0 10.0 12.0 13.0 14.5 16.0

10.0 10.0 12.0 13.0 14.5 16.0

49.0 49.0 53.0 55.0 59.5 62.0

HL470 HL51670 L2270 HL1370 HL2570

2 2 2 1 1

L956MS L958MS L9510MS L9512MS L9514MS L9516MS L9520MS

95mm²

M6 M8 M10 M12 M14 M16 M20

13.4 13.4 13.4 13.4 13.4 13.4 13.4

25.0 25.0 25.0 25.0 27.0 27.0 30.0

10.0 10.0 12.0 13.0 14.5 16.0 16.0

10.0 10.0 12.0 13.0 14.5 16.0 16.0

55.0 55.0 57.0 60.0 63.5 67.0 73.0

HL495 HL52595 L2295 HL1395 HL2595

2 2 2 1 1

L1208MS L12010MS L12012MS L12014MS L12016MS L12020MS

120mm²

M8 M10 M12 M14 M16 M20

15.0 15.0 15.0 15.0 15.0 15.0

28.0 28.0 28.0 28.0 30.0 36.0

14.0 14.0 14.0 15.0 16.0 22.0

14.0 14.0 14.0 15.0 16.0 22.0

65.0 65.0 65.0 67.0 70.0 85.0

HL4120 HL5120 L22120 HL13120 HL25120

2 2 2 1 1

L1508MS L15010MS L15012MS L15014MS L15016MS L15020MS

150mm²

M8 M10 M12 M14 M16 M20

16.5 16.5 16.5 16.5 16.5 16.5

31.0 31.0 31.0 31.0 31.0 36.0

14.0 14.0 15.0 15.0 16.0 22.0

14.0 14.0 15.0 15.0 16.0 22.0

70.0 70.0 72.0 72.0 74.0 88.0

HL4150 HL5150 L22150 HL13150 HL25150

2 2 2 1 1

L18510MS L18512MS L18514MS L18516MS L18520MS

185mm²

M10 M12 M14 M16 M20

19.0 19.0 19.0 19.0 19.0

35.0 35.0 35.0 35.0 39.0

18.0 18.0 18.0 18.0 22.0

18.0 18.0 18.0 18.0 22.0

83.0 83.0 83.0 83.0 91.0

HL5185 L22185 HL13185 HL25185

2 2 1 1

L24010MS L24012MS L24014MS L24016MS L24020MS

240mm²

M10 M12 M14 M16 M20

21.0 21.0 21.0 21.0 21.0

39.0 39.0 39.0 39.0 39.0

19.0 19.0 19.0 19.0 19.0

21.5 21.5 21.5 21.5 22.0

93.5 93.5 93.5 93.5 94.0

L22240 HL13240 HL25240

4 2 2

L30012MS L30014MS L30016MS L30020MS

300mm²

M12 M14 M16 M20

23.5 23.5 23.5 23.5

43.0 43.0 43.0 43.0

24.0 24.0 24.0 24.0

24.0 24.0 24.0 24.0

111.0 111.0 111.0 111.0

L22300 HL13300 HL25300

4 2 2

L40012MS L40014MS L40016MS L40020MS

400mm²

M12 M14 M16 M20

27.0 27.0 27.0 27.0

49.0 49.0 49.0 49.0

24.0 24.0 24.0 24.0

24.0 24.0 24.0 24.0

114.0 114.0 114.0 114.0

HL13400 HL25400

2

L50016MS L50020MS

500mm²

M16 M20

31.0 31.0

56.0 56.0

24.0 24.0

24.0 24.0

144.0 144.0

HL15500 HL25500

4 4

L63016MS L63020MS

630mm²

M16 M20

34.0 34.0

59.0 59.0

24.0 24.0

24.0 24.0

144.0 144.0

HL15630 HL25630

4 4

CABLE TERMINALS, LUGS & CONNECTORS

BS EN61238-1:2003

3

2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

87


COPPER LV Cable Lugs

Cembre LV Copper Two-Bolt Fixing Lugs

BS EN61238-1:2003

Cembre A-2M series lugs feature two stud holes at standard 44.5mm centres. Designed for use with stranded copper conductors to BS

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS EN61238-1:2003

3

88

EN 60228:2005 Class 2 and Class 5 flexible copper cables. Suitable for applications up to 11,000v when used within a protected environment and crimped with the correct Cembre die set/tool combination. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.

➜➜ Application Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

➜➜ Chamfered conductor entry for all sizes. ➜➜ All terminals feature a visual inspection hole.

➜➜ Standard finish is brightelectro tin plated to BS1872.

Order Reference

Conductor Size (Class 2)

Conductor Size (Class 5)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre E

Hole Centre N

Overall Length L

Die Set

Number of Crimps

A5-2M8 A5-2M10 A5-2M12 A7-2M8 A7-2M10 A7-2M12 A10-2M8 A10-2M10 A10-2M12 A14-2M8 A14-2M10 A14-2M12 A14-2M14 A19-2M10 A19-2M12 A19-2M14 A19-2M16 A24-2M10 A24-2M12 A24-2M14 A24-2M16 A30-2M10 A30-2M12 A30-2M14 A30-2M16 A37-2M10 A37-2M12 A37-2M14 A37-2M16 A48-2M10 A48-2M12 A48-2M14 A48-2M16 A60-2M10 A60-2M12 A60-2M14 A60-2M16 A80-2M12 A80-2M14 A80-2M16 A100-2M12 A100-2M16 A120-2M12 A120-2M16

25mm²

-

ME14-50 ME14-C

2 1

95mm²

70mm² 95mm2

ME19-50 ME19-C

2 1

120mm²

95mm² 120mm2

ME24-50 ME24-C

2 1

150mm²

120mm² 150mm2

ME30-50 ME30-C

3 1

185mm²

150mm² 185mm2

ME37-50 ME37-C

3 1

240mm²

185mm² 240mm2

ME48-50 ME48-C

3 2

300mm²

240mm² 300mm2

ME60-C

3

400mm²

300mm² 400mm2

500mm²

400mm² 500mm² 500mm² 630mm²

88.5 88.5 88.5 90.0 87.0 96.0 92.0 94.0 100.0 95.5 97.5 103.5 107.5 104.0 110.0 114.0 116.0 105.5 113.0 116.5 119.0 113.5 119.5 123.5 125.5 120.5 126.5 130.5 132.5 126.5 132.5 136.5 138.5 133.5 143.5 147.5 148.5 152.5 154.5 157.5 151.5 158.5 167.5 172.5

2 1

50mm² 70mm2

11.0 11.0 14.0 11.0 10.0 14.0 11.0 11.0 14.0 11.0 11.0 14.0 16.0 11.0 14.0 16.0 17.0 11.0 14.0 16.0 17.0 11.0 14.0 16.0 17.0 11.0 14.0 16.0 17.0 11.0 14.0 16.0 17.0 11.0 14.0 16.0 17.0 14.0 16.0 14.0 14.0 19.0 14.0 19.0

ME10-50 ME10-C

70mm²

44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5

1 1

35mm² 50mm2

13.0 13.0 16.0 13.0 11.0 16.0 11.0 13.0 16.0 11.0 13.0 16.0 18.0 13.0 16.0 18.0 19.0 13.0 16.0 18.0 19.0 13.0 16.0 16.0 19.0 13.0 16.0 18.0 19.0 13.0 16.0 18.0 19.0 13.0 20.0 22.0 22.0 22.0 22.0 22.0 17.0 19.0 22.0 22.0

ME7-50 ME7-C

50mm²

18.0 18.0 21.0 21.0 19.0 21.0 19.0 20.0 21.0 21.0 21.0 22.0 25.0 25.0 25.0 25.0 25.0 28.5 28.5 28.5 28.5 31.5 31.5 31.5 31.5 35.5 35.5 35.5 35.5 39.0 39.0 39.0 39.0 44.0 44.0 44.0 44.0 51.0 51.0 51.0 56.5 56.5 61.6 61.6

1 1

25mm2 35mm2

7.0 7.0 7.0 8.9 8.9 8.9 10.0 10.0 10.0 11.3 11.3 11.3 11.3 13.5 13.5 13.5 13.5 15.2 15.2 15.2 15.2 16.7 16.7 16.7 16.7 19.2 19.2 19.2 19.2 21.1 21.1 21.1 21.1 23.7 23.7 23.7 23.7 27.0 27.0 27.0 30.3 30.3 33.4 33.4

ME5-50 ME5-C

35mm²

2 x M8 2 x M10 2 x M12 2 x M8 2 x M10 2 x M12 2 x M8 2 x M10 2 x M12 2 x M8 2 x M10 2 x M12 2 x M14 2 x M10 2 x M12 2 x M14 2 x M16 2 x M10 2 x M12 2 x M14 2 x M16 2 x M10 2 x M12 2 x M14 2 x M16 2 x M10 2 x M12 2 x M14 2 x M16 2 x M10 2 x M12 2 x M14 2 x M16 2 x M10 2 x M12 2 x M14 2 x M16 2 x M12 2 x M14 2 x M16 2 x M14 2 x M16 2 x M12 2 x M16

ME80-C ME80-3D ME80-520 ME100-3D ME100-520 ME120-3D ME120-520

3 2 2 2 2 2 2

630mm²

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


COPPER LV Cable Lugs

Cembre LV Copper Reduced Palm Lugs

Cembre copper cable lugs featuring reduced palm width, designed for installation within LV circuit breakers, the narrowed palm allows for easier installation than our range of standard copper lugs. For use with stranded copper conductors to BS EN 60228:2005 Class 2 and Class 5 flexible cables. Suitable for applications up to 11,000v when used within a protected environment and crimped with the correct Cembre die set/tool combination. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.

➜➜ Application Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

➜➜ Chamfered conductor entry ➜➜ Standard finish is brightfor all sizes. electro tin plated to BS1872. ➜➜ All terminals feature a visual inspection hole. Order Reference

Conductor Size (Class 2)

Conductor Size (Class 5)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Die Set

Number of Crimps

A10B-M6-11.5

50mm²

35/50mm²

M6

10.0

11.5

8.0

7.0

40.5

ME10-50

2

A14B-M6-11.5

70mm²

50/70mm²

M6

11.3

11.5

8.0

7.0

44.0

ME14-50

2

A19B-M8-15.5

95mm²

70/95mm²

M8

13.5

15.5

9.0

8.0

52.5

ME19-50

2

A24B-M8-19

120mm²

95mm²

M8

15.2

19.0

14.0

9.0

60.0

ME24-50

2

120mm²

M10

15.2

19.0

14.0

9.0

60.0

ME24-C

1

120mm²

M8

15.2

19.0

18.0

9.0

70.0

ME30-50

3

150mm²

M10

15.2

19.0

18.0

9.0

70.0

ME30-C

1

150mm²

M10

19.2

24.5

18.0

9.0

77.0

ME37-50

3

185mm²

M12

19.2

31.0

19.0

12.0

80.0

ME37-C

1

185mm²

M10

21.1

31.0

13.0

9.0

80.0

ME48-50

3

120mm²

M12

21.1

31.0

16.0

12.0

86.0

ME48-C

2

M16

21.1

31.0

19.0

17.0

94.0

240mm²

M10

23.7

31.0

16.0

12.0

95.0

ME60-C

3

300mm²

M12

23.7

31.0

16.0

12.0

95.0

A24B-M10-19 A30B-M8-19

150mm²

A30B-M10-19 A37B-M10-24.5

185mm²

A37B-M12-31 A48B-M10-31

240mm²

A48B-M12-31 A48B-M16-31 A60B-M10-31 A60B-M12-31

300mm²

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS EN61238-1:2003

BS EN61238-1:2003

3

89


COPPER LV Cable Lugs

LV Copper Solid Pin Lugs

BS4579-3:1976

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS4579-3:1976

3

➜➜ Material Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

ETS solid copper cable pin lugs are designed for use with both stranded copper conductors to BS EN 60228:2005 Class 2 and Class 5 flexible copper cables. Suitable for all LV applications up to 3300v. Manufactured from high-conductivity copper with a purity greater than 99.5%, each product is designed to meet the requirements of BS4579-3: 1976 when used with the appropriate die set/compression tool combination.

➜➜ Chamfered conductor entry for all sizes. ➜➜ Standard finish is brightelectro tin plated to BS1872.

Order Reference

Conductor Size (Class 2)

Pin Diameter

Pin Length

Barrel Internal Diameter

Barrel External Diameter

Overall Length L

Handtool or Die Set

Number of Crimps

DSP 10 DSP 16 DSP 25 DSP 35 DSP 50 DSP 70 DSP 95 DSP 120 DSP 150 DSP 185 DSP 240 DSP 300 DSP 400

10mm² 16mm² 25mm² 35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm²

3.8 3.8 4.5 5.0 7.5 8.0 8.0 10.0 10.0 12.0 14.0 16.0 16.0

10.0 13.5 19.0 19.0 19.0 19.5 19.5 24.0 24.0 25.0 25.0 32.0 32.0

4.45 5.35 7.0 8.0 9.7 11.5 13.5 15.0 16.5 18.5 21.0 23.0 27.0

6.25 7.0 9.0 10.7 12.3 15.8 17.0 19.0 22.0 25.0 25.0 28.0 33.0

23.0 29.9 38.0 40.0 41.0 45.0 45.0 54.0 56.0 60.0 62.0 82.0 85.0

HN5 HN5 25HX 35HX 50HX 70HX 95HX 120HX 150HX 185HX 240HX 300HX 400HX

1 1 1 1 1 1 1 1 1 1 1 1 1

LV Copper Cable Splices

BS4579-3:1976

➜➜ Specification/Standard BS4579-3:1976 ➜➜ Material Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

ETS copper cable splices are designed for use with Class 2 stranded copper conductors to BS EN 60228:2005. Suitable for all LV applications up to 1000v. Manufactured from high-conductivity copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS4579-3:1976 when used with the appropriate die set/compression tool combination.

➜➜ Bell-mouth conductor entry up to 400mm2. ➜➜ Chamfered conductor entry from 500mm² to 630mm².

90

➜➜ Specific pin diameters can be manufactured to your precise requirements.

➜➜ Standard finish is brightelectro tin plated to BS1872.

Order Reference

Conductor Size (Class 2)

Handtool or Die Set

Number of Crimps

Order Reference

Conductor Size (Class 2)

Die Set

Number of Crimps

10 CS

10mm²

10HX

1+1

120 CS

120mm2

120HX

1+1

16 CS

16mm²

16HX

1+1

150 CS

2

150mm

150HX

1+1

25 CS

25mm²

25HX

1+1

185 CS

2

185mm

35 CS

35mm²

35HX

1+1

50 CS

50mm²

50HX

70 CS

70mm²

95 CS

95mm²

185HX

1+1

240 CS

2

240mm

ME48-3D

1+1

1+1

300 CS

2

300mm

ME60-3D

1+1

70HX

1+1

400 CS

2

400mm

95HX

1+1

500 CS 630 CS

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

ME80-3D

1+1

2

500mm

ME100-3D

1+1

2

630mm

ME120-3D

1+1


COPPER LV Cable Lugs

Cembre LV Copper Transformer Lugs ➜➜ Specification/Standard BS EN61238-1:2003

Cembre copper cable lugs designed to fit most common transformer fixings to ESI standards with M8 studs (25.0 x 35.0mm). For use with stranded copper conductors to BS EN 60228:2005 Class 2 and Class 5 flexible cables. Suitable for applications up to 11,000v when used within a protected environment and crimped with the correct Cembre die set/tool combination. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/ compression tool combination.

➜➜ Application Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

➜➜ Chamfered conductor entry for all sizes. ➜➜ All terminals feature a visual inspection hole.

➜➜ Standard finish is brightelectro tin plated to BS1872.

Order Reference

Conductor Size (Class 2)

Conductor Size (Class 5)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Die Set

Number of Crimps

A37-4ESI

185mm²

150/185mm²

4 x M8

19.2

61.0

20.0

15.0

124.0

ME37-C

1

A48-4ESI

240mm²

185/240mm²

4 x M8

21.1

61.0

20.0

15.0

128.0

ME48-C

2

A60-4ESI

300mm²

240/300mm²

4 x M8

23.7

61.0

20.0

15.0

133.0

ME60-C

3

A80-4ESI

400mm²

300/400mm²

4 x M8

27.0

61.0

20.0

15.0

134.0

ME80-C

3

A100-4ESI

500mm²

400/500mm²

4 x M8

30.3

61.0

20.0

15.0

139.0

ME100-3D

2

A120-4ESI

630mm²

500/630mm²

4 x M8

33.4

61.0

20.0

15.0

144.0

ME120-3D

2

A160-4ESI

800mm²

630mm²

4 x M8

38.0

61.0

20.0

15.0

158.0

ME160-520

2

A200-4ESI

1000mm²

800mm²

4 x M8

44.0

61.0

20.0

15.0

175.0

ME200-520

2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TERMINALS, LUGS & CONNECTORS

BS EN61238-1:2003

3

91


COPPER MV Cable Lugs

Cembre MV Copper Cable Lugs

BS EN61238-1:2003

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS EN61238-1:2003

3

92

➜➜ Material Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

Cembre long-barrelled copper cable lugs are ideal for a variety of Medium Voltage applications. Suitable for use within indoor termination applications up to 36kV, providing they are installed using the cable size/die set combination listed below within a suitably calibrated Cembre compression tool. Designed for use with stranded copper conductors to BS EN 60228:2005 Class 2. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.

➜➜ Chamfered conductor entry for all sizes.

➜➜ Standard finish is brightelectro tin plated to BS1872.

Order Reference

Conductor Size (Class 2)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Die Set

Number of Crimps

2A3-M8 2A3-M10

16mm²

M8 M10

5.8 5.8

15.0 18.0

9.0 11.0

8.0 10.0

43.5 47.5

ME3-50 ME3-C

1 1

2A5-M8 2A5-M10 2A5-M12

25mm²

M8 M10 M12

7.0 7.0 7.0

15.0 18.0 21.0

9.0 11.0 14.0

8.0 10.0 12.0

51.0 55.0 60.0

ME5-50 ME5-C

1 1

2A7-M8 2A7-M10 2A7-M12

35mm²

M8 M10 M12

8.9 8.9 8.9

17.0 19.0 21.0

9.0 11.0 14.0

8.0 10.0 12.0

53.0 57.0 62.0

ME7-50 ME7-C

1 1

2A10-M10 2A10-M12 2A10-M14 2A10-M16

50mm²

M10 M12 M14 M16

10.0 10.0 10.0 10.0

20.0 21.0 25.0 26.0

11.0 14.0 16.0 18.0

10.0 12.0 14.0 16.0

63.0 68.0 72.0 76.0

ME10-50 ME10-C

2 1

2A14-M10 2A14-M12 2A14-M14 2A14-M16

63mm² & 70mm²

M10 M12 M14 M16

11.3 11.3 11.3 11.3

21.0 22.0 25.0 26.0

11.0 14.0 16.0 18.0

10.0 12.0 14.0 16.0

70.0 75.0 79.0 83.0

ME14-50 ME14-C

2 1

2A19-M10 2A19-M12 2A19-M14 2A19-M16 2A19-M20

95mm²

M10 M12 M14 M16 M20

13.5 13.5 13.5 13.5 13.5

25.0 25.0 25.0 27.0 29.5

11.0 14.0 16.0 18.0 22.0

11.0 14.0 16.0 18.0 22.0

76.5 81.5 85.5 90.5 97.5

ME19-50 ME19-C

2 1

2A24-M10 2A24-M12 2A24-M14 2A24-M16 2A24-M20

120mm² & 125mm²

M10 M12 M14 M16 M20

15.2 15.2 15.2 15.2 15.2

28.5 28.5 28.5 28.5 30.0

11.0 14.0 16.0 18.0 22.0

10.0 12.0 14.0 16.0 20.0

82.0 87.0 91.0 95.0 103.0

ME24-50 ME24-C

2 1

2A30-M10 2A30-M12 2A30-M14 2A30-M16 2A30-M20

150mm²

M10 M12 M14 M16 M20

16.7 16.7 16.7 16.7 16.7

31.5 31.5 31.5 31.5 31.5

13.0 16.0 18.0 19.0 22.0

11.0 14.0 16.0 17.0 20.0

92.0 98.0 102.0 104.0 110.0

ME30-50 ME30-C

3 1

2A37-M12 2A37-M14 2A37-M16 2A37-M20

185mm²

M12 M14 M16 M20

19.2 19.2 19.2 19.2

35.5 35.5 35.5 35.5

16.0 18.0 19.0 22.0

14.0 16.0 17.0 20.0

108.0 112.0 114.0 120.0

ME37-50 ME37-C

3 1

2A48-M12 2A48-M14 2A48-M16 2A48-M20

240mm²

M12 M14 M16 M20

21.1 21.1 21.1 21.1

39.0 39.0 39.0 39.0

16.0 18.0 19.0 22.0

14.0 16.0 17.0 20.0

109.0 113.0 115.0 121.0

ME48-50 ME48-C

3 2

2A60-M12 2A60-M14 2A60-M16 2A60-M20

300mm²

M12 M14 M16 M20

23.7 23.7 23.7 23.7

44.0 44.0 44.0 44.0

20.0 22.0 22.0 24.0

14.0 16.0 19.0 23.0

129.5 133.5 136.5 142.5

ME60-C

3

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


COPPER MV Cable Lugs

Cembre MV Copper Cable Lugs ➜➜ Specification/Standard BS EN61238-1:2003

Cembre CA/2A range copper cable lugs are designed for all Medium Voltage applications up to 36kV. Designed for use with circular stranded copper conductors to BS EN 60228:2005 Class 2. The absence of an inspection hole makes the CA/2A range ideal for outdoor applications. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN612381:2003 when used with the appropriate die set/compression tool combination.

➜➜ Material Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

➜➜ Chamfered conductor entry for all sizes. ➜➜ Standard finish is brightelectro tin plated to BS1872.

➜➜ CA range, die compression positions are marked on the lug barrel.

Order Reference

Conductor Size (Class 2)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Die Set

Number of Crimps

CA25-M10 CA25-M12

25mm²

M10 M12

6.8 6.8

18.0 21.0

13.0 16.0

11.0 14.0

72.0 78.0

MMT25-C

Marked on barrel

CA35-M10 CA35-M12 CA35-M16

35mm²

M10 M12 M16

8.25 8.25 8.25

21.0 21.0 26.0

13.0 16.0 19.0

11.0 14.0 17.0

73.0 79.0 85.0

MMT50-C

Marked on barrel

CA50-M10 CA50-M12 CA50-M14 CA50-M16

50mm²

M10 M12 M14 M16

9.5 9.5 9.5 9.5

21.0 21.0 25.0 26.0

13.0 16.0 18.0 19.0

11.0 14.0 16.0 17.0

73.0 79.0 83.0 85.0

MMT50-C

Marked on barrel

CA70S-M10 CA70S-M12 CA70S-M14 CA70S-M16

70mm²

M10 M12 M14 M16

11.0 11.0 11.0 11.0

26.0 28.0 28.0 30.0

13.0 16.0 18.0 19.0

11.0 14.0 16.0 17.0

75.2 81.2 85.2 87.2

MMT95-C

Marked on barrel

CA95-M10 CA95-M12 CA95-M16

95mm²

M10 M12 M16

13.5 13.5 13.5

28.0 29.0 30.0

16.0 18.0 20.0

14.0 16.0 17.0

91.0 94.5 97.0

MMT95-C

Marked on barrel

CA120-M12 CA120-M16

120mm²

M12 M16

15.0 15.0

31.0 31.0

16.0 19.0

14.0 17.0

97.0 103.0

MMT200-C

Marked on barrel

CA150-M12 CA150-M16

150mm²

M12 M16

16.5 16.5

31.0 31.0

16.0 19.0

14.0 17.0

97.0 103.0

MMT200-C

Marked on barrel

CA185-M12 CA185-M16

185mm²

M12 M16

18.0 18.0

33.5 33.5

16.0 19.0

14.0 17.0

97.0 103.0

MMT200-C

Marked on barrel

CA240-M12 CA240-M16 CA240-M20

240mm²

M12 M16 M20

20.5 20.5 20.5

42.0 42.0 42.0

16.0 19.0 22.0

14.0 17.0 20.0

103.0 109.0 115.0

MMT315-C

Marked on barrel

CA300-M12 CA300-M16 CA300-M20

300mm²

M12 M16 M20

23.0 23.0 23.0

43.5 43.5 43.5

16.0 19.0 22.0

14.0 17.0 20.0

109.5 115.5 121.5

MMT315-C

Marked on barrel

2A80-M12 2A80-M14 2A80-M16 2A80-M20

400mm²

M12 M14 M16 M20

27.0 27.0 27.0 27.0

51.0 51.0 51.0 51.0

22.0 22.0 22.0 24.0

19.0 19.0 19.0 23.0

140.0 140.0 140.0 146.0

ME80-C ME80-3D

3 2

2A100-M12 2A100-M16 2A100-M20

500mm²

M12 M16 M20

30.3 30.3 30.3

56.5 56.5 56.5

22.0 22.0 24.0

19.0 19.0 23.0

147.0 147.0 153.0

ME100-3D

2

2A120-M12 2A120-M16 2A120-M20

630mm²

M12 M16 M20

33.4 33.4 33.4

61.5 61.5 61.5

22.0 22.0 24.0

19.0 19.0 23.0

159.0 159.0 165.0

ME120-3D

2

2A160-M16 2A160-M20

800mm²

M16 M20

38.0 38.0

72.0 72.0

24.0 24.0

23.0 23.0

187.0 187.0

ME160-520 MK50P-520

2 2

2A200-M16 2A200-M20

1000mm²

M16 M20

44.0 44.0

80.0 80.0

24.0 24.0

23.0 23.0

202.0 202.0

ME200-520 MK52-520

2 2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TERMINALS, LUGS & CONNECTORS

BS EN61238-1:2003

3

93


COPPER MV Cable Lugs

Cembre MV Copper Two-Bolt Fixing Lugs

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS EN61238-1:2003

3

94

➜➜ Material Copper Tube to EN 12735 ➜➜ Temperature Range -20ºC to +60ºC

BS EN61238-1:2003

Cembre 2A range two-bolt fixing copper cable lugs are designed for all Medium Voltage applications up to 36kV and feature an extended palm with two fixing holes at 44.5mm centres. Designed for use with circular stranded copper conductors to BS EN 60228:2005 Class 2, shaped conductors may require prerounding prior to cable lug installation. Manufactured from high-conductivity seamless copper tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination.

➜➜ Chamfered conductor entry for all sizes.

➜➜ Standard finish is brightelectro tin plated to BS1872.

Other configurations are available upon request. Order Reference

Conductor Size (Class 2)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre E

Hole Centre N

Overall Length L

Die Set

Number of Crimps

2A10-2M12

50mm²

2 x M12

10.0

21.0

14.0

44.5

12.0

112.5

ME10-50 ME10-C

3 2

2A14-2M12 2A14-2M14

70mm²

2 x M12 2 x M14

11.3 11.3

22.0 25.0

16.0 18.0

44.5 44.5

14.0 16.0

123.5 127.5

ME14-50 ME14-C

3 2

2A19-2M10 2A19-2M12 2A19-2M16

95mm²

2 x M10 2 x M12 2 x M16

13.5 13.5 13.5

25.0 25.0 25.0

13.0 16.0 19.0

44.5 44.5 44.5

11.0 14.0 17.0

124.0 130.0 136.0

ME19-50 ME19-C

3 2

2A24-2M10 2A24-2M12 2A24-2M14 2A24-2M16

120mm²

2 x M10 2 x M12 2 x M14 2 x M16

15.2 15.2 15.2 15.2

28.5 28.5 28.5 28.5

13.0 16.0 18.0 19.0

44.5 44.5 44.5 44.5

11.0 14.0 16.0 17.0

129.5 137.0 140.5 143.0

ME24-50 ME24-C

3 2

2A30-2M10 2A30-2M12 2A30-2M14

150mm²

2 x M10 2 x M12 2 x M14

16.7 16.7 16.7

31.5 31.5 31.5

16.0 16.0 18.0

44.5 44.5 44.5

11.0 14.0 16.0

136.5 142.5 146.5

ME30-50 ME30-C

3 2

2A37-2M10 2A37-2M12 2A37-2M14

185mm²

2 x M10 2 x M12 2 x M14

19.2 19.2 19.2

35.5 35.5 35.5

13.0 16.0 18.0

44.5 44.5 44.5

11.0 14.0 16.0

146.5 152.5 156.5

ME37-50 ME37-C

3 2

2A48-2M10 2A48-2M12 2A48-2M14 2A48-2M16

240mm²

2 x M10 2 x M12 2 x M14 2 x M16

21.1 21.1 21.1 21.1

39.0 39.0 39.0 39.0

13.0 16.0 18.0 19.0

44.5 44.5 44.5 44.5

11.0 14.0 16.0 17.0

156.0 162.0 166.0 168.0

ME48-50 ME48-C

3 2

2A60-2M10 2A60-2M12 2A60-2M14 2A60-2M16

300mm²

2 x M10 2 x M12 2 x M14 2 x M16

23.7 23.7 23.7 23.7

44.0 44.0 44.0 44.0

13.0 20.0 22.0 22.0

44.5 44.5 44.5 44.5

11.0 14.0 16.0 17.0

164.0 174.0 178.0 179.0

ME60-C

3

2A80-2M12 2A80-2M14 2A80-2M16

400mm²

2 x M12 2 x M14 2 x M16

27.0 27.0 27.0

51.0 51.0 51.0

22.0 22.0 22.0

44.5 44.5 44.5

14.0 16.0 14.0

177.5 181.5 184.5

ME80-C ME80-3D ME80-520

3 2 2

2A100-2M14 2A100-2M16

500mm²

2 x M14 2 x M16

30.3 30.3

56.5 56.5

17.0 19.0

44.5 44.5

16.0 19.0

182.5 185.5

ME100-3D ME100-520

2 2

2A120-2M14 2A120-2M16

630mm²

2 x M12 2 x M16

33.4 33.4

61.6 61.6

22.0 22.0

44.5 44.5

14.0 19.0

200.5 202.5

ME120-3D ME120-520

2 2

2A160-2M12 2A160-2M14 2A160-2M16

800mm²

2 x M12 2 x M14 2 x M16

38.0 38.0 38.0

72.0 72.0 72.0

20.0 22.0 24.0

44.5 44.5 44.5

14.0 19.0 19.0

218.5 225.5 227.5

ME160-520

2

2A200-2M12 2A200-2M14 2A200-2M16 2A200-2M20

1000mm²

2 x M12 2 x M14 2 x M16 2 x M20

44.0 44.0 44.0 44.0

80.0 80.0 80.0 80.0

20.0 22.0 22.0 24.0

44.5 44.5 44.5 44.5

14.0 16.0 19.0 23.0

233.5 237.5 240.5 246.5

ME200-520 2

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ALUMINIUM MV Cable Lugs

Cembre MV Aluminium Cable Lugs ➜➜ Specification/Standard BS EN61238-1:2003

Cembre aluminium cable lugs are designed for Medium Voltage applications up to 36kV, for use with all manner of aluminium conductors to BS EN 60228:2005. The absence of an inspection hole makes the AA range suitable for both indoor and outdoor applications.Manufactured from aluminium tube with a purity greater than 99.5%, each product is designed to meet the requirements of BS EN61238-1:2003 when used with the appropriate die set/compression tool combination. Barrels are supplied capped and filled with grease to avoid oxidisation of the aluminium.

➜➜ Material Aluminium Tube ➜➜ Temperature Range -20ºC to +60ºC

➜➜ Stranded Class 2 conductors may be crimped with the appropriate die set. ➜➜ Tin-plated version also available. Please add ST to Order Reference.

➜➜ Solid Class 1 conductors will require pre-rounding prior to lug installation Please select appropriate UP130-C pre-rounding die set.

Order Reference

Conductor Size (Class 2)

Stud Size d

Barrel Internal Diameter

Palm Width B

Hole Centre M

Hole Centre N

Overall Length L

Die Set

Rounding Die Set

AA16-M8

16mm²

M8

5.5

21.0

13.0

11.0

77.0

MK16-C

-

AA25-M8

25mm²

M8

6.5

21.0

13.0

11.0

77.0

MK16-C

UP130-6.3C

AA35-M8

35mm²

M8

8.0

23.0

13.0

11.0

77.5

MK20-C

UP130-7.5C

M10

8.0

23.0

13.0

11.0

77.5

M12

9.0

26.0

16.0

14.0

91.0

MK20-C

UP130-7.5C

M14

9.0

26.0

18.0

16.0

95.0

M12

11.0

27.0

16.0

14.0

91.0

MK20-C

UP130-9.0C

M14

11.0

27.0

18.0

16.0

95.0

M12

12.5

27.0

16.0

14.0

91.0

MK20-C

UP130-10.5C

M14

12.5

27.0

18.0

16.0

95.0

M12

15.5

34.0

16.0

14.0

115.0

MK25-C

UP130-14.0C

M14

15.5

34.0

18.0

16.0

119.0

M12

17.0

42.0

20.0

14.0

122.0

MK32L-C

UP130-15.7C

M14

17.0

42.0

22.0

16.0

126.0

M12

19.5

44.0

20.0

14.0

122.0

MK32L-C

UP130-17.5C

M14

19.5

44.0

22.0

16.0

126.0

AA35-M10 AA50-M12

50mm²

AA50-M14 AA70-M12

70mm²

AA70-M14 AA95-M12

95mm²

AA95-M14 AA150-M12

150mm²

AA150-M14 AA185-M12

185mm²

AA185-M14 AA240-M12

240mm²

AA240-M14

M12

22.5

47.0

22.0

14.0

130.0

MK34L-C

UP130-20.2C

AA300-34-M14

M14

22.5

47.0

22.0

16.0

132.0

MK34L-C

UP130-20.2C

AA300-34-M16

M16

22.5

47.0

22.0

17.0

133.0

MK34L-C

UP130-20.2C

AA300-M16

M16

23.3

54.0

19.0

17.0

172.0

MK38-3D

UP130-20.2C

AA300-34-M12

300mm²

AA400-M16

400mm²

M16

26.0

56.0

19.0

17.0

172.0

MK38-3D

-

AA500-40-M16

500mm²

M16

29.1

57.0

22.0

19.0

177.0

MK38-3D

-

AA630-M16

630mm²

M16

32.5

70.0

22.0

19.0

177.0

MK46-3D

-

CABLE TERMINALS, LUGS & CONNECTORS

BS EN61238-1:2003

3

Die compression positions are marked on the lug barrel.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

95


ALUMINIUM MV Cable Lugs

Cembre MV Bi-Metallic Cable Lugs

BS EN61238-1:2003

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS EN61238-1:2003

3

➜➜ Material Aluminium Tube/Copper ➜➜ Temperature Range -20ºC to +60ºC

Consisting of aluminium barrels friction welded to copper palms, the Cembre bi-metallic cable lugs are designed for Medium Voltage applications up to 36kV, for use with all manner of aluminium conductors to BS EN 60228:2005. The absence of an inspection hole makes the CAA range suitable for both indoor and outdoor applications. Barrels are supplied capped and filled with grease to avoid oxidisation of the aluminium.

➜➜ Stranded Class 2 conductors may be crimped with the appropriate die set.

Order Reference

Conductor Size (Class 2)

Stud Size d

Barrel Internal Diameter

Palm Width B

Overall Length L

Die Set

Rounding Die Set

CAA10-M12

10mm²

M12

4.3

24.0

87.0

MK16-C

-

CAA16-M12

16mm²

M12

5.5

24.0

87.0

MK16-C

-

CAA25-M12

25mm²

M12

6.5

24.0

87.0

MK16-C

UP130-6.3C

CAA35-M12

35mm²

M12

8.0

24.0

87.0

MK20-C

UP130-7.5C

CAA50-M12

50mm²

M12

9.0

24.0

87.0

MK20-C

UP130-7.5C

CAA70-M12

70mm²

M12

11.0

24.0

87.0

MK20-C

UP130-9.0C

CAA95-M12

95mm²

M12

12.5

24.0

87.0

MK20-C

UP130-10.5C

CAA120-M12

120mm²

M12

13.7

31.0

111.0

MK25-C

UP130-12.5C

CAA150-M12

150mm²

M12

15.5

31.0

111.0

MK25-C

UP130-14.0C

CAA185-M12

185mm²

M12

17.0

35.0

116.0

MK32L-C

UP130-15.7C

CAA240-M12

240mm²

M12

19.5

35.0

116.0

MK32L-C

UP130-17.5C

CAA300-34-M12

300mm²

M12

22.5

35.0

120.0

MK34L-C

UP130-20.2C

CAA300-34-M16

M16

22.5

35.0

120.0

MK34L-C

UP130-20.2C

CAA300-M16

M16

23.3

35.0

152.5

MK38-3D

-

CAA400-M16

400mm²

M16

26.0

35.0

152.5

MK38-3D

-

CAA500-M16TNBD

500mm²

M16

29.1

35.0

152.5

MK38-3D

-

CAA630-4M8*

630mm²

4 x M8

32.5

60.0

192.0

MK46-3D

-

CAA630-4M8* has four 9.0mm diameter holes on 30.0 x 30.0mm centres. Die compression positions are marked on the lug barrel.

96

➜➜ Solid Class 1 conductors will require pre-rounding prior to lug installation. Please select appropriate UP130-C pre-rounding die set.

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COPPER C-Tap Connectors

Cembre Copper C-Tap Connectors

BS EN61238-1:2003

➜➜ Specification/Standard BS EN61238-1:2003 ➜➜ Material Copper Tube to EN 12735

Standard product is supplied in bare copper with bright surface finish, a tin-plated version is also available, the C- ST range. Please specify which type is required when ordering.

➜➜ Temperature Range -20ºC to +60ºC

Bare Copper Order Reference

Tinned Copper Order Reference

Main Conductor Size Range

Tap Conductor Size Range

External Width A

External Height B

External Depth C

Die Set

C6-C6

C6-C6-ST

2.5-6.0mm²

1.5-6.0mm²

9.0

9.8

6.4

MC6-50

C10-C10

C10-C10-ST

10mm²

1.5-10mm²

12.0

12.6

8.4

MC10-C

C16-C16

C16-C16-ST

16mm²

1.5-16mm²

17.0

19.4

12.0

MC25-C

C25-C10

C25-C10-ST

16-25mm²

1.5-10mm²

17.0

19.8

13.0

MC25-C

C25-C25

C25-C25-ST

25mm²

16-25mm²

17.0

21.4

13.0

MC25-C

C35-C16

C35-C16-ST

35mm²

1.5-16mm²

21.0

24.6

15.4

MC35-C

C35-C35

C35-C35-ST

35mm²

25-35mm²

21.0

26.6

15.6

MC35-C

50mm²

10-25mm²

C50-C25

C50-C25-ST

50mm²

4.0-25mm²

25.0

32.9

21.0

MC70-C

C50-C50

C50-C50-ST

50mm²

35-50mm²

26.0

33.0

21.0

MC70-C

C70-C25N

C70-C25N-ST

70mm²

1.5-25mm²

21.0

26.4

17.5

MC35-C

C70-C35

C70-C35-ST

50-70mm²

4.0-35mm²

28.0

33.0

21.0

MC70-C

C70-C70

C70-C70-ST

50-70mm²

50-70mm²

28.0

34.0

21.0

MC70-C

C95-C35

C95-C35-ST

95mm²

4.0-35mm²

29.0

40.6

26.0

MC95-C

C95-C70

C95-C70-ST

95mm²

35-70mm²

29.0

41.0

26.0

MC95-C

C95-C95

C95-C95-ST

70-95mm²

70-95mm²

29.0

41.0

26.0

MC95-C

C120-C120

C120-C120-ST

120mm²

25-120mm²

30.0

45.0

28.0

MC185-C

C150-C120

C150-C120-ST

150mm²

25-120mm²

31.0

45.0

28.0

MC185-C

C150-C150

C150-C150-ST

150mm²

70-150mm²

30.0

45.0

28.0

MC185-C

C185-C95

C185-C95-ST

185mm²

16-95mm²

31.0

45.0

28.0

MC185-C

C185-C185

C185-C185-ST

120-185mm²

120-185mm²

22.6

68.0

34.0

MC185-3D

C240-C120

C240-C120-ST

150-240mm²

95-120mm²

22.6

68.0

34.0

MC240-3D

YC240C

YC240CTN

150-240mm²

150-240mm²

32.0

74.0

34.0

1011

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TERMINALS, LUGS & CONNECTORS

Cembre C-tap connectors are manufactured from highconductivity copper section with a purity greater than 99.5%. Suitable for a variety of uses, either to create an earthing network or tapping off from LV overhead-line distribution networks.

3

97


MECHANICAL LV Cable Connectors

Mechanical LV Straight Connectors

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS EN61238-1:2003

3

➜➜ Material Aluminium Alloy ➜➜ Temperature Range 25,800A (270ºC)

BS EN61238-1:2003

Aluminium alloy mechanical connectors suitable for straight jointing cut low voltage cables within our ranges of LV straight joints. Suitable for both copper and aluminium conductors of all Class types, Class 1: solid, Class 2: stranded and Class 5: finelystranded. The shear bolt system also allows additional service cables to be installed alongside the main, cut conductors, providing the combined cross-sectional area of the cables is within the range of the connector being used.

➜➜ Supplied with plastic insulation shield.

➜➜ Tensile tested to 18,200Nm.

➜➜ Aluminium shear-head bolts, shear when correct torque is reached.

➜➜ Smaller conductors can be accommodated using additional pressure pad.

➜➜ Brass gauze supplied with connector to maximise electrical conductivity. Order Reference

Standard Conductor Size Range

Minimum Conductor Size

Width

Height

Overall Length

Socket Size (across flats)

MC70

35-70mm²

25mm²

22.0

31.0

80.0

13.0

MC95

50-95mm²

35mm²

28.0

33.0

90.0

17.0

MC120

70-120mm²

50mm²

28.0

39.0

90.0

17.0

MC185

95-185mm²

70mm²

35.0

43.0

100.0

17.0

MC300

120-300mm²

95mm²

41.0

45.0

130.0

170

MC400

120-400mm²

95mm²

41.0

45.0

130.0

17.0

Mechanical LV Brass Connectors Manufactured from high-quality brass throughout, the MCB range is suitable for most LV jointing applications up to 70mm².

➜➜ Allen-key type grub screws ➜➜ Serrated tunnel bore to secure conductors. ensure excellent electrical connection.

98

Order Reference

Standard Conductor Size Range

Internal Bore

Width

Height

Overall Length

Allen-Key Size (across flats)

MCB25

4.0-25mm²

7.0

11.0

13.0

35.0

3.0

MCB35

4.0-35mm²

9.0

11.0

13.0

35.0

3.0

MCB50

4.0-50mm²

11.0

16.0

17.0

45.0

3.0

MCB70

4.0-70mm²

13.0

19.0

19.0

55.0

3.0

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MECHANICAL LV Cable Connectors

Mechanical LV Branch Connectors

➜➜ Material Aluminium Alloy

Aluminium alloy mechanical connectors suitable for UNCUT mains branch low voltage cables within our ranges of LV straight joints. Suitable for both copper and aluminium conductors of all Class types, Class 1: solid, Class 2: stranded and Class 5: finely-stranded. Note, not suitable for instances where the main cable has been cut, please use DMBC connectors for this application.

➜➜ Supplied with plastic insulation shield. ➜➜ Aluminium shear-head bolts, shear when correct torque is reached. ➜➜ Brass gauze supplied with connector to maximise electrical conductivity.

➜➜ Tensile tested to 18,200Nm. ➜➜ Smaller conductors can be accommodated using additional pressure pad.

Order Reference

Standard Conductor Size Range

Minimum Conductor Size

Width

Height

Overall Length

Socket Size (across flats)

BC70 BC120 BC185 BC300 BC400

35-70mm² 70-120mm² 95-185mm² 120-300mm² 120-400mm²

25mm² 35mm² 70mm² 95mm² 95mm²

40.0 49.0 62.0 74.0 74.0

31.0 32.0 42.0 45.0 45.0

40.0 45.0 50.0 65.0 65.0

13.0 17.0 17.0 170 17.0

DMBC120 DMBC185 DMBC300 DMBC400

70-120mm² 95-185mm² 120-300mm² 120-400mm²

35mm² 70mm² 95mm² 95mm²

49.0 62.0 74.0 74.0

32.0 42.0 45.0 45.0

90.0 100.0 130.0 130.0

17.0 17.0 170 17.0

Mechanical LV Service Connectors ➜➜ Specification/Standard BS EN61238-1:2003 ➜➜ Application Aluminium Alloy

BS EN61238-1:2003

CABLE TERMINALS, LUGS & CONNECTORS

➜➜ Specification/Standard BS EN61238-1:2003

BS EN61238-1:2003

3

Aluminium alloy mechanical connectors suitable for jointing service cables to UNCUT low voltage mains cables within our ranges of LV joints. Suitable for both copper and aluminium conductors of all Class types, Class 1: solid, Class 2: stranded and Class 5: finely-stranded.

➜➜ Supplied with plastic insulation shield. ➜➜ Aluminium shear-head bolts, shear when correct torque is reached.

➜➜ Brass gauze supplied with connector to maximise electrical conductivity. ➜➜ Tensile tested to 18,200Nm.

Order Reference

Standard Conductor Size Range

Minimum Conductor Size

Width

Height

Overall Length

Socket Size (across flats)

SC50

16-50mm2

4.0-16mm²

24.0

32.0

20.0

13.0

SC70

35-70mm²

4.0-35mm²

28.0

33.0

25.0

17.0

SC120

70-120mm²

4.0-35mm²

26.0

38.0

25.0

17.0

SC185

95-185mm²

4.0-35mm²

35.0

43.0

30.0

17.0

SC300

120-300mm²

4.0-35mm²

41.0

45.0

40.0

170

SC400

120-400mm²

4.0-35mm²

41.0

45.0

40.0

17.0

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

99


MECHANICAL MV Cable Lugs & Connectors

Pfisterer SICON MV Cable Lugs

BS EN61238-1:2003

CABLE TERMINALS, LUGS & CONNECTORS

The Pfisterer SICON range of mechanical screw lugs and connectors are suitable for use with all cables up to 42kV. The specially designed step-less shear bolt feature enables the maximum clamping force onto the conductor be achieved, making SICON superior to other mechanical connectors on the market.

3

➜➜ Suitable for solid or stranded, aluminium or copper conductors, including Mineral Insulated (MICC) solid-copper cables. ➜➜ 4 Compact design with rounded edges, suitable for all types of ColdShrink and heatshrink products. ➜➜ Smooth breakage of the shear bolt simplifies the tightening process.

➜➜ Shear bolt breaks off flush with the terminal body, no need for port hole filing. ➜➜ Superior compressive force, even suitable for Class 5 fine-stranded or 90º sector-shaped conductors. ➜➜ Internally grooved to aid electrical connection and protect against oxidisation. ➜➜ Blocked design to provide an oil or water barrier.

Order Reference

Stranded Circular Conductor Size Range

Solid Circular Conductor Size Range

CU/AL Solid 90º Sector Conductor Size Range

Stud Size

Number of Bolts

Barrel Diameter Palm Width

Overall Length

PADS Number

332/604/010

10-95mm²

10-95mm²

50-95mm²

M12

1

24.0

70.0

054/212161

332/599/010

25-150mm²

25-150mm²

35-120mm²

M12

1

28.0

91.0

054/039337

332/595/010 332/595/011

50-185mm²

50-240mm²

50-185mm²

M12 M16

2 2

33.0 33.0

115.0 115.0

054/039338 054/212162

332/605/010 332/605/011

95-300mm²

95-400mm²

95-240mm²

M12 M16

2 2

38.0 38.0

120.0 120.0

054/212163 054/212164

332/625/010 332/625/011

185-400mm²

185-500mm²

185-240mm²

M12 M16

3 3

42.0 42.0

138.0 138.0

-

332/606/010

300-630mm²

300-800mm²

-

M16

3

50.0

180.0

054/212151

Pfisterer SICON MV Connectors

BS EN61238-1:2003

Pfisterer SICON mechanical screw connectors to suit all ColdShrink and heatshrink cable joints up to 42kV . Blocked design provides an oil or water barrier between jointed cables.

100

Order Reference

Stranded Circular Conductor Size Range

Solid Circular Conductor Size Range

CU/AL Solid 90º Sector Conductor Size Range

Number of Bolts

Barrel Diameter

Overall Length

PADS Number

332/601/010

10-95mm²

10-95mm²

35-70mm²

2

24.0

65.0

054/212155

332/607/010

25-150mm²

25-150mm²

35-120mm²

2

28.0

68.0

-

332/593/010

25-150mm²

25-150mm²

50-120mm²

4

28.0

102.0

054/010281

332/592/010

50-185mm²

50-240mm²

50-150mm²

4

33.0

126.0

054/010282

332/614/010

50-240mm²

50-240mm²

50-240mm²

4

35.0

126.0

-

332/602/010

95-300mm²

95-400mm²

95-240mm²

4

38.0

140.0

054/212156

332/617/010

185-400mm²

185-500mm²

185-240mm²

6

42.0

170.0

-

332/603/010

300-630mm²

300-800mm²

300-400mm²

6

50.0

230.0

054/212168

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MECHANICAL MV Cable Lugs & Connectors

Nexans-GPH MV Cable Lugs

BS EN61238-1:2003

➜➜ Suitable for solid or stranded, aluminium or copper conductors.

➜➜ Internally grooved to aid electrical connection and protect against oxidisation.

➜➜ Suitable for all types of ColdShrink and heatshrink products. ➜➜ Blocked design to provide an oil or water barrier. ➜➜ Centering rings are enclosed for centric conductor positing.

Order Reference

CU Stranded Circular Conductor Size Range

AL Stranded Circular Conductor Size Range

CU/AL Stranded 90º Sector Conductor Size Range

Stud Size

Number of Bolts

Cable Depth

Barrel Diameter Palm Width

Fixing Length

Overall Length

C16-95X12

16-95mm²

16-95mm²

25-70mm²

M12

1

32.0

24.0

60.0

72.0

M16

1

32.0

24.0

60.0

72.0

M12

1

35.0

30.0

79.0

94.0

M16

1

35.0

30.0

79.0

94.0

M12

2

56.0

35.0

93.5

111.0

M16

2

56.0

35.0

93.5

111.0

M12

2

56.0

33.0

95.0

111.5

M16

2

56.0

33.0

95.0

111.5

M12

2

67.0

38.0

105.0

124.0

M16

2

67.0

38.0

105.0

124.0

M12

3

82.0

42.0

120.0

141.0

M16

3

82.0

42.0

120.0

141.0

C16-95X16 C50-150X12

35-120mm²

50-150mm²

50-120mm²

C50-150X16 C70-240X12

70-240mm²

70-240mm²

70-240mm²

C70-240X16 C95-240X12

95-240mm²

95-240mm²

95-185mm²

C95-240X16 C120-300X12

120-300mm²

120-300mm²

120-240mm²

C120-300X16 C185-400X12

185-400mm²

185-400mm²

185-300mm²

C185-400X16 C400-630X12

M12

3

94.0

52.0

130.0

156.0

C400-630X16

M16

3

94.0

52.0

130.0

156.0

C400-630X20

M20

3

94.0

52.0

130.0

156.0

M20

4

105.0 65.0

165.0

197.5

C630-1000X20

400-630mm²

630-800mm²

400-630mm²

400-500mm²

630-1000mm² -

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TERMINALS, LUGS & CONNECTORS

High-strength, tin-plated, aluminium alloy shear-head mechanical cable lugs suitable for use with all cables up to 36kV.

3

101


MECHANICAL MV Cable Lugs & Connectors

Nexans-GPH MV Connectors

BS EN61238-1:2003

CABLE TERMINALS, LUGS & CONNECTORS

High-strength, tin-plated, aluminium alloy shear-head mechanical connectors suitable for use with all cables up to 52kV.

3

Order Reference

CU Stranded Circular Conductor Size Range

AL Stranded Circular Conductor Size Range

AL Solid Circular Conductor Size Range

CU/AL Stranded 90º Sector Conductor Size Range

Number of Bolts

Cable Depth

Barrel Diameter

Overall Length

M16-95

16-95mm²

16-95mm²

16-95mm²

25-70mm²

2

32.0

24.0

70.0

M50-150

25-120mm²

25-150mm²

25-150mm²

35-120mm²

2

35.0

30.0

85.0

M70-240

70-240mm²

70-240mm²

70-240mm²

70-240mm²

4

56.0

35.0

120.0

M70-240/33

70-240mm²

70-240mm²

70-185mm²

70-240mm²

4

56.0

33.0

120.0

M95-240

95-240mm²

95-240mm²

95-240mm²

95-185mm²

4

56.0

33.0

120.0

M120-300

120-300mm²

120-300mm²

120-300mm²

120-240mm²

4

67.0

38.0

142.0

M185-400

185-400mm²

185-400mm²

185-400mm²

185-300mm²

6

82.0

42.0

170.0

M300-500

300-500mm²

300-500mm²

300-500mm²

300-400mm²

6

94.0

52.0

200.0

M400-630

400-630mm²

400-630mm²

400-630mm²

400-500mm²

6

94.0

52.0

200.0

M630-1000

630-1000mm²

630-1000mm²

630-1000mm²

-

8

105.0 65.0

220.0

M800

800mm²

800mm²

800mm²

-

8

105.0 60.0

220.0

M1000

-

1000mm²

1000mm²

-

8

105.0 60.0

220.0

M800-1200

630-1000mm²

800-1200mm²

630-1200mm²

-

8

105.0 72.0

220.0

Nexans-GPH MV Split-Bolt Connectors

BS EN61238-1:2003

High-strength, tin-plated, aluminium alloy shear-head mechanical connectors with split-bolt feature. Two-piece connector and joining bolt enables easier core laying in confined spaces. Suitable for use with all cables up to 36kV.

➜➜ Suitable for solid or stranded, aluminium or copper conductors.

➜➜ Internally grooved to aid electrical connection and protect against oxidisation.

➜➜ Suitable for all types of ColdShrink and heatshrink products. ➜➜ Blocked design to provide an oil or water barrier. ➜➜ Centering rings are enclosed for centric conductor positing.

102

Order Reference

CU Stranded Circular Conductor Size Range

AL Stranded Circular Conductor Size Range

AL Solid Circular Conductor Size Range

CU/AL Stranded 90o Sector Conductor Size Range

Number of Bolts

Cable Depth

Barrel Diameter

Overall Length

SB70-240

70-240mm²

70-240mm²

70-240mm²

70-240mm²

4

56.0

35.0

144.0

SB120-300

2

120-300mm

120-300mm²

120-300mm²

120-240mm²

4

67.0

38.0

170.0

SB185-400

185-400mm²

185-400mm²

185-400mm²

185-300mm²

6

82.0

42.0

200.0

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CONTENTS

PAGE

Mechanical And Ratchet Crimping Tools Cembre HP Ratchet Crimpers

CONTENTS

PAGE

Hydraulic Cutting Tools 104 104

Cembre HTTC0851 Hand Cutter

117 117

Cembre TC096 Cutting Head

117

Cembre TC120 Cutting Head

118

Cembre CP1120 Insulated Cutting Head

118

Cembre MLS Cord End Ferrule Crimpers

104

Cembre HNKE Ratchet Crimpers

104

Cembre ND Cord End Ferrule Crimpers

104

Cembre HN Ratchet Crimpers

105

Cembre HN-A25 Ratchet Crimpers

105

Conduit Rods

120

Klauke Mechanical Crimpers

105

Cable Rollers

121

Klauke Ratchet Crimpers

105

Triple Corner Roller

121

Cembre KT Ratchet Cutting Tools

106

Cable Drum Rotators

122

Cembre MCC Shear-Type Cutting Tools

106

Screw-Type Cable Drum Jacks

122

1000v Insulated Ratchet Cutting Tools

106

Hydraulic Cable Drum Jacks

122

Cable Stockings

123

Pulling Lubricants

123

1000v Insulated Shear-Type Cutting Tools

Hydraulic Crimping Tools

106

Electro-Hydraulic Cutting Tools

119

Cable Installation Equipment

120

107

Cable Preparation Knives

124

Cembre 50kN Hydraulic Crimpers

107

Cable Sheath Stripping Tools

125

Cembre HT131-C Hydraulic Crimper

108

Cembre RHC131 Hydraulic Crimp Head

108

MV Cable Preparation Tools

126

Cembre HT131-UC Hydraulic Crimper

109

OUT SCP Easy-Peel Screen Removal Tool

126

109

OUT SCNP Bonded Screen Removal Tool

126

OUT SCPNP Dual Screen Removal Tool

126

Cembre RHU131-C Hydraulic Crimp Head Cembre ECW-H3D Hydraulic Crimp Head Cembre RHU520 Hydraulic Crimp Head

Electro-Hydraulic Crimping Tools

110

POLY SCP Easy-Peel Multi-Purpose Tool

127

111

POLY SCNP Bonded Multi-Purpose Tool

127

112

CHANFREIN-DT Chamfering Tool

127

Cembre 50kN Battery Crimpers

112

Cembre B500E Battery Crimper

113

Cembre B1350-CE Battery Tool

114

Cembre B1350L-CE Battery Tool

114

Cembre B1350L-CE Battery Tool

115

Hydraulic Pump Units

Composite Electrical Gloves

CABLE INSTALLATION TOOLING

4

CABLE INSTALLATION TOOLING

4

128

116

Cembre PO7000 Footpump

116

Cembre B70M-P24 Battery Pump

116

Cembre CPE-1 Mains-Powered Pump

116

Cembre CPE-0-P12N

116

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103


MECHANICAL and RATCHET Crimping Tools

Cembre HP Ratchet Crimpers ➜➜ Suitable for PVC & PA6.6 vinyl insulated terminals & connectors.

CABLE INSTALLATION TOOLING

➜➜ Ratchet control to ensure consistent pressure & emergency release lever.

4

➜➜ Indent-style crimp. ➜➜ Automatic handle opening upon completion of the crimping operation.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Height

Weight grams

HP1

0.2mm2

2.5mm2

234.5

73.0

18.3

512

HP3

0.25mm

6.0mm

234.5

73.0

18.3

498

2

2

Cembre MLS Cord End Ferrule Crimpers ➜➜ Suitable for both insulated and un-insulated cord end ferrules.

➜➜ Automatic handle opening upon completion of the crimping operation.

➜➜ Trapezoid-shaped crimp.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Height

Weight grams

MLS1

0.25mm2

6.0mm2

198.0

77.0

18.0

350

MLS2

6.0mm

16mm

198.0

77.0

18.0

350

2

2

Cembre HNKE Ratchet Crimpers ➜➜ Suitable for both insulated and un-insulated cord end ferrules.

➜➜ Trapezoid-shaped crimp.

➜➜ Ratchet control to ensure consistent pressure & emergency release lever.

➜➜ Automatic handle opening upon completion of the crimping operation.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Height

Weight grams

HNKE4

0.5mm²

4.0mm2

236.0

73.0

18.3

516

HNKE16

4.0mm

16mm

236.0

73.0

18.3

491

HNKE50

25mm

50mm

234.5

73.0

18.3

590

2

2

2 2

Cembre ND Cord End Ferrule Crimpers ➜➜ Suitable for both insulated and un-insulated cord end ferrules.

➜➜ Automatic handle opening upon completion of the crimping operation.

➜➜ Trapezoid-shaped crimp.

104

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Height

Weight grams

ND1

0.3mm2

1.5mm2

190.0

72.0

21.0

470

ND2

1.0mm

6.0mm

190.0

72.0

21.0

470

ND3

6.0mm

16mm

190.0

72.0

21.0

470

ND4

0.5mm

4.0mm

190.0

72.0

21.0

470

2 2

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2

2

2 2


MECHANICAL and RATCHET Crimping Tools

Cembre HN Ratchet Crimpers ➜➜ Indent-style crimp.

➜➜ Ratchet control to ensure consistent pressure & emergency release lever.

➜➜ Automatic handle opening upon completion of the crimping operation.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Height

Weight grams

HN1

0.25mm2

10mm2

234.5

73.0

18.3

480

HN5

10mm

16mm

234.5

73.0

18.3

489

2

2

Cembre HN-A25 Ratchet Crimpers ➜➜ Suitable for UN-insulated terminals & connectors.

➜➜ Indent-style crimp.

➜➜ Ratchet control to ensure consistent pressure & emergency release lever.

➜➜ Automatic handle opening upon completion of the crimping operation.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Height

Weight grams

HN-A25

10mm2

25mm2

229.0

78.6

18.3

500

Klauke Mechanical Crimpers ➜➜ Suitable for un-insulated Klauke terminals.

➜➜ Cross-section marked on terminal barrel during the crimping process.

➜➜ Revolving die, hexagon-style crimp. Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Height

Weight grams

K05

6.0mm2

50mm2

390.0

140.0

40.0

1100

K08

16mm

95mm

530.0

120.0

40.0

1800

K06

10mm

650.0

120.0

40.0

2900

K09

25mm

650.0

120.0

40.0

2900

2 2 2

2

120mm

2

150mm

2

CABLE INSTALLATION TOOLING

➜➜ Suitable for UN-insulated terminals & connectors.

4

Klauke Ratchet Crimpers ➜➜ Ratchet version, effort-saving and ensures consistent crimp results. ➜➜ Suitable for un-insulated Klauke terminals.

➜➜ Revolving die, hexagon-style crimp. ➜➜ Cross-section marked on terminal barrel during the crimping process.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Height

Weight grams

K05SP

6.0mm2

50mm2

390.0

140.0

40.0

1100

K08SP

16mm2

95mm2

530.0

120.0

40.0

1800

K06SP

10mm

120mm

650.0

120.0

40.0

2900

K09SP

25mm

650.0

120.0

40.0

2900

2 2

2

150mm

2

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105


MECHANICAL and RATCHET Crimping Tools

Cembre KT Ratchet Cutting Tools ➜➜ High-precision cast jaws for copper ➜➜ Ratchet control to ensure precise, (CU) or aluminium (AL) cores only. consistent pressure.

CABLE INSTALLATION TOOLING

➜➜ Not suitable for AWA or SWA cables. ➜➜ Emergency release lever.

4

Order Reference

Maximum Diameter

CU Conductor Maximum

AL Conductor Maximum

Length

Weight grams

KT3

32mm

185mm2

240mm2

255.0

590

KT4

52mm

400mm

630mm

310.0

890

2

2

Cembre MCC Shear-Type Cutting Tools ➜➜ High-precision, replaceable jaws for copper (CU) or aluminium (AL) cores only.

➜➜ Not suitable for AWA or SWA cables. ➜➜ Cast aluminium handles.

Order Reference

Maximum Diameter

CU Conductor Maximum

AL Conductor Maximum

Length

Weight grams

MCC240

27mm

185mm2

240mm2

600.0

1500

MCC500

40mm

300mm

500mm

800.0

3000

2

2

1000v Insulated Ratchet Cutting Tools

IEC/EN 60-900

➜➜ 1000v orange-insulated handles to IEC/EN 60-900. ➜➜ High-precision cast jaws for copper (CU) or aluminium (AL) cores only.

➜➜ Not suitable for AWA or SWA cables. ➜➜ Ratchet control to ensure precise, consistent pressure.

Order Reference

Maximum Diameter

CU Conductor Maximum

AL Conductor Maximum

Length

Weight grams

KT361

36mm

185mm2

KT471

45mm

KT521 KT551

240mm2

250.0

830

2

300mm

500mm2

265.0

800

52mm

2

400mm

630mm

280.0

980

55mm

400mm

630mm

310.0

1550

2

2 2

1000v Insulated Shear-Type Cutting Tools

IEC/EN 60-900

➜➜ 1000v orange-insulated handles to IEC/EN 60-900.

➜➜ Not suitable for AWA or SWA cables.

➜➜ High-precision cast jaws for copper (CU) or aluminium (AL) cores only.

106

Order Reference

Maximum Diameter

CU Conductor Maximum

AL Conductor Maximum

Length

Weight grams

M600

35mm

185mm2

240mm2

600.0

2110

M800

44mm

300mm

500mm

830.0

3690

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2

2


HYDRAULIC Crimping Tools

Cembre 50kN Hydraulic Crimpers Light-weight and compact, these tools are ideal for the compression of LV lugs and splices and some overhead-line and earthing applications. Featuring wide-opening jaws, each head can be placed around the conductor and closed prior to the compression process. For ease of operation and operator comfort, the tool heads can be also rotated through 180º. Having the benefit of spring-loaded handles, the ram can be advanced with only one hand, leaving the other hand free for positioning of the connector. The built-in safety valve will bypass the oil supply when maximum pressure is reached, a pressure releasing system being easily operated at any stage of the compression process.

➜➜ 50kN compressive force.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Weight kgs

HT45-E

4.0mm2

150mm2

346.0

130.0

2.0

HT51

4.0mm2

240mm2

380.0

130.0

2.7

Conductor Size

A/HT Range Copper Terminals

Flexible Copper Terminals

4.0mm

ME1

-

6.0mm

ME1

-

2

10mm

ME2

-

2

ME3

-

25mm

ME5

-

2

HT45-E Die Selection

2

16mm

2

ME7

ME9

2

50mm

ME10

ME12

70mm2

ME14

ME17

95mm2

ME19

ME20

120mm2

ME24

ME29

150mm

ME30

-

35mm

2

2

Conductor Size

A/HT Range Copper Terminals

Flexible Copper Terminals

Cord End Ferrules

4.0mm

ME1-50

-

-

6.0mm

ME1-50

-

-

2

10mm

ME2-50

-

-

2

16mm

ME3-50

-

MTT16-50

25mm2

ME5-50

-

MTT25-50

35mm2

ME7-50

ME9-50

MTT35-50

50mm2

ME10-50

ME12-50

MTT50-50

70mm

ME14-50

ME17-50

MTT70-50

ME19-50

ME20-50

MTT95-50

2

HT51 Die Selection

2

2

95mm

2

ME24-50

ME29-50

MTT120-50

2

ME30-50

ME35-50

-

2

ME37-50

ME40-50

-

240mm

ME48-50

-

-

120mm

2

150mm 185mm

2

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CABLE INSTALLATION TOOLING

Each tool is sold with a twelve month warranty, calibration certificate and supplied within a VAL P1 polypropylene protection case, suitable for the tool storage and twenty die sets. Wide range of die sets available, to be ordered separately.

4

107


HYDRAULIC Crimping Tools

Cembre HT131-C Hydraulic Crimper Quality hand tool with classic “G” head, now the industry standard for most crimping requirements up to 400mm2. Robust and sturdy, two-speed hydraulic tool which accepts a wide variety of C-shaped die sets. Suitable for the compression of lugs up to 400mm2 and splices up to 185mm2, the tool is also suitable for insulated terminals, overhead-line and earthing applications. For ease of operation and operator comfort, the tool head can be also rotated through 180º. Featuring two-speed ram advance enabling easy positioning of the connector. The built-in safety valve will bypass the oil supply when maximum pressure is reached, a pressure releasing system being easily operated at any stage of the compression process.

CABLE INSTALLATION TOOLING

Each tool is sold with a twelve month warranty, calibration certificate and supplied within a VAL P3 polypropylene protection case, suitable for the tool storage and fourteen die sets. Wide range of die sets available, to be ordered separately.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

➜➜ 120kN compressive force.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Weight kgs

HT131-C

10mm2

400mm2

473.0

144.0

5.5

Cembre RHC131 Hydraulic Crimp Head “G” shaped hydraulic crimper head complete with male Quick-fit automatic coupler for connection to hydraulic pump units with a working pressure of 700bar. Each tool is sold with a twelve month warranty and calibration certificate. VAL P8 polypropylene protection case also available, suitable for the tool storage and fourteen die sets. Accepts the same C-type dies as HT131-C hydraulic hand tool.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

➜➜ 120kN compressive force.

4

Die Selection

Conductor Minimum

Conductor Maximum

Length

Width

Weight kgs

RHC131

10mm2

400mm2

232.0

124.0

3.8

Conductor Size

ETS CT Range Copper Terminals

A/HT Range Copper Terminals

Flexible Copper Terminals

ANE Range Nylon Insulated Terminals

CA Range Copper Terminals

BTHW Range Copper Terminals

AA/CAA Range Bimetallic Terminals

10mm2

10HX

ME2-C

-

MN2RF-C

-

-

-

16mm

16HX

ME3-C

-

MN3RF-C

-

U25H

MK16-C

25mm2

25HX

ME5-C

-

MN5RF-C

MMT25-C

U25H

MK16-C

2

35mm

35HX

ME7-C

ME9-C

MN7RF-C

MMT50-C

U50H

MK16-C

50mm2

50HX

ME10-C

ME12-C

MN10RF-C

MMT50-C

U50H

MK20-C

70mm

70HX

ME14-C

ME17-C

MN14RF-C

MMT95-C

U95H

MK20-C

95mm

95HX

ME19-C

ME20-C

MN19RF-C

MMT95-C

U95H

MK20-C

120mm2

120HX

ME24-C

ME29-C

MN24RF-C

MMT200-C

U185H

MK25-C

2

150mm

150HX

ME30-C

ME35-C

MN30RF-C

MMT200-C

U185H

MK25-C

185mm2

185HX

ME37-C

ME40-C

-

MMT200-C

U185H

MK32L-C

240mm

240HX

ME48-C

-

-

MMT315-C

U300H

MK32L-C

300mm2

300HX

ME60-C

-

-

MMT315-C

U300H

MK34L-C

400mm

400HX

ME80-C

-

-

ME80-C

-

-

2

2 2

2

2

108

Order Reference

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HYDRAULIC Crimping Tools

Cembre HT131-UC Hydraulic Crimper Quality hand tool with removable die-holder, suitable for the compression of lugs and splices up to 400mm², the tool is also suitable for insulated terminals, overheadline and earthing applications. Robust and sturdy, two-speed hydraulic tool which accepts a wide variety of C-shaped die sets. For ease of operation and operator comfort, the tool head can be also rotated through 180º. Featuring two-speed ram advance enabling easy positioning of the connector. The built-in safety valve will bypass the oil supply when maximum pressure is reached, a pressure releasing system being easily operated at any stage of the compression process. Each tool is sold with a twelve month warranty, calibration certificate and supplied within a VAL P3 polypropylene protection case, suitable for the tool storage and fourteen die sets.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Weight kgs

HT131-UC

10mm2

400mm2

488.0

149.0

5.4

Cembre RHU131-C Hydraulic Crimp Head Hydraulic crimper head with removable die-holder, complete with male Quickfit automatic coupler for connection to hydraulic pump units with a working pressure of 700bar. Each tool is sold with a twelve month warranty and calibration certificate. VAL P8 polypropylene protection case also available, suitable for the tool storage and fourteen die sets. Accepts the same C-type dies as HT131-UC hydraulic hand tool.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

➜➜ 120kN compressive force.

Conductor Minimum

Conductor Maximum

Length

Width

Weight kgs

RHU131-C

10mm2

400mm2

245.0

89.0

3.7

Conductor Size

ETS CT Range Copper Terminals

A/HT Range Copper Terminals

Flexible Copper Terminals

ANE Range Nylon Insulated Terminals

CA Range Copper Terminals

BTHW Range Copper Terminals

AA/CAA Range Bimetallic Terminals

10mm2

10HX

ME2-C

-

MN2RF-C

-

-

-

16mm

16HX

ME3-C

-

MN3RF-C

-

U25H

MK16-C

25mm2

25HX

ME5-C

-

MN5RF-C

MMT25-C

U25H

MK16-C

2

35mm

35HX

ME7-C

ME9-C

MN7RF-C

MMT50-C

U50H

MK16-C

50mm2

50HX

ME10-C

ME12-C

MN10RF-C

MMT50-C

U50H

MK20-C

70mm

70HX

ME14-C

ME17-C

MN14RF-C

MMT95-C

U95H

MK20-C

95mm

95HX

ME19-C

ME20-C

MN19RF-C

MMT95-C

U95H

MK20-C

120mm2

120HX

ME24-C

ME29-C

MN24RF-C

MMT200-C

U185H

MK25-C

2

150mm

150HX

ME30-C

ME35-C

MN30RF-C

MMT200-C

U185H

MK25-C

185mm2

185HX

ME37-C

ME40-C

-

MMT200-C

U185H

MK32L-C

240mm

240HX

ME48-C

-

-

MMT315-C

U300H

MK32L-C

300mm2

300HX

ME60-C

-

-

MMT315-C

U300H

MK34L-C

400mm

400HX

ME80-C

-

-

ME80-C

-

-

2

Die Selection

Order Reference

2 2

2

2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE INSTALLATION TOOLING

Wide range of die sets available, to be ordered separately.

➜➜ 120kN compressive force.

4

109


HYDRAULIC Crimping Tools

Cembre ECW-H3D Hydraulic Crimp Head Hydraulic crimper head with removable die-holder, complete with male Quickfit automatic coupler for connection to hydraulic pump units with a working pressure of 700bar. Suitable for the compression of lugs and splices up to 630mm2, the tool is also suitable for insulated terminals, overhead-line and earthing applications. An adaptor die (AU230-130D) is available to accept C-shape die sets common to most 130kN tools, as well as a cutting die (WT2-3D) suitable for up to 20mm diameter. Supplied as standard with a quick-fit automatic coupler, can also be supplied with Imperial 3/4" BSP connector is available if preferred. Each tool is sold with a twelve month warranty and calibration certificate. VALECW-H3D steel case is available, suitable for the tool storage and ten die sets. Wide range of die sets available, to be ordered separately. Die sets shown in

CABLE INSTALLATION TOOLING

italics require insertion into a AU230-130D adaptor die to enable use within the ECW-H3D crimper head.

Order Reference

Conductor Minimum

Conductor Maximum

Length

Width

Weight kgs

ECW-H3D

10mm2

630mm2

290.0

120.0

5.5

Conductor Size

ETS CT Range Copper Terminals

A/HT Range Copper Terminals

Flexible Copper Terminals

ANE Range Nylon Insulated Terminals

CA Range Copper Terminals

BTHW Range Copper Terminals

AA/CAA Range Bimetallic Terminals

10mm2

10HX

ME2-C

-

MN2RF-C

-

-

-

2

16mm

16HX

ME3-C

-

MN3RF-C

-

U25H

MK16-C

25mm

25HX

ME5-C

-

MN5RF-C

MMT25-C

U25H

MK16-C

2

35HX

ME7-C

ME9-C

MN7RF-C

MMT50-C

U50H

MK16-C

2

50mm

50HX

ME10-C

ME12-C

MN10RF-C

MMT50-C

U50H

MK20-C

2

70mm

70HX

ME14-C

ME17-C

MN14RF-C

MMT95-C

U95H

MK20-C

95mm2

95HX

ME19-C

ME20-C

MN19RF-C

MMT95-C

U95H

MK20-C

120mm2

120HX

ME24-C

ME29-C

MN24RF-C

MMT200-C

U185H

MK25-C

150mm2

150HX

ME30-C

ME35-C

MN30RF-C

MMT200-C

U185H

MK25-C

185mm

185HX

ME37-C

ME40-C

-

MMT200-C

U185H

MK32L-C

35mm

2

Die Selection

4

2

240HX

ME48-C

-

-

MMT315-C

U300H

MK32L-C

2

300HX

ME60-C

-

-

MMT315-C

U300H

MK34L-C

2

240mm

2

300mm

ME80-3D

ME80-3D

-

-

ME80-3D

-

-

2

500mm

ME100-3D

ME100-3D

-

-

ME100-3D

-

-

2

630mm

ME120-3D

ME120-3D

-

-

ME120-3D

-

-

PO7000

B70M-P24

400mm

Foot-operated two-speed pump. Further details of our range of hydraulic power units are shown on page 116.

110

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

➜➜ 230kN compressive force.

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

Portable 24v electro-hydraulic pump.


HYDRAULIC Crimping Tools

Cembre RHU520 Hydraulic Crimp Head Robust hydraulic crimper head with removable top die, complete with male Quick-fit automatic coupler for connection to hydraulic pump units with a working pressure of 700bar. Generally used for the compression of lugs and splices between 400mm2 and 1000mm2, the tool is also suitable for overhead-line and earthing applications. An adaptor die (AU520-130D) is available to accept C-shape die sets common to most 130kN tools. Supplied as standard with a quick-fit automatic coupler, can also be supplied with Imperial 3/4" BSP connector is available if preferred.

Wide range of die sets available, to be ordered separately. Die sets shown in italics require insertion into a AU520-130D adaptor die to enable use within the RHU520 crimper head.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

➜➜ 520kN compressive force.

Conductor Minimum

Conductor Maximum

Length

Width

Weight kgs

RHU520

10mm2

1200mm2

306.0

200.0

18.0

Conductor Size

ETS CT Range Copper Terminals

A/HT Range Copper Terminals

Flexible Copper Terminals

ANE Range Nylon Insulated Terminals

CA Range Copper Terminals

BTHW Range Copper Terminals

AA/CAA Range Bimetallic Terminals

10mm2

10HX

ME2-C

-

MN2RF-C

-

-

-

2

16mm

16HX

ME3-C

-

MN3RF-C

-

U25H

MK16-C

25mm

25HX

ME5-C

-

MN5RF-C

MMT25-C

U25H

MK16-C

2

35mm

35HX

ME7-C

ME9-C

MN7RF-C

MMT50-C

U50H

MK16-C

2

50mm

50HX

ME10-C

ME12-C

MN10RF-C

MMT50-C

U50H

MK20-C

2

70mm

70HX

ME14-C

ME17-C

MN14RF-C

MMT95-C

U95H

MK20-C

95mm2

95HX

ME19-C

ME20-C

MN19RF-C

MMT95-C

U95H

MK20-C

120mm2

120HX

ME24-C

ME29-C

MN24RF-C

MMT200-C

U185H

MK25-C

150mm2

150HX

ME30-C

ME35-C

MN30RF-C

MMT200-C

U185H

MK25-C

185mm

185HX

ME37-C

ME40-C

-

MMT200-C

U185H

MK32L-C

2

Die Selection

Order Reference

2

240mm

240HX

ME48-C

-

-

MMT315-C

U300H

MK32L-C

2

300HX

ME60-C

-

-

MMT315-C

U300H

MK34L-C

2

2

300mm 400mm

ME80-520

ME80-520

-

-

ME80-520

-

-

2

ME100-520

ME100-520

-

-

ME100-520

-

-

2

ME120-520

ME120-520

-

-

ME120-520

-

-

MK50P-520 MK50P-520 -

-

MK50P-520 -

-

MK52-520

-

MK52-520

-

500mm 630mm

800mm

2

1000mm

MK52-520

-

-

4

PO7000

B70M-P24

2

CABLE INSTALLATION TOOLING

Each tool is sold with a twelve month warranty and calibration certificate. VAL-520 steel case is available for the tool storage. Die case VALMAT-520 also available for the storage of ten die sets.

Foot-operated two-speed pump.

Portable 24v electro-hydraulic pump.

Further details of our range of hydraulic power units are shown on page 116.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

111


ELECTRO-HYDRAULIC Crimping Tools

Cembre 50kN Battery Crimpers New design, 18V Li-Ion battery-powered cordless hydraulic tools. Light-weight and compact, these tools are ideal for working in confined spaces. Suitable for the compression of LV lugs and splices up to 150mm², the tools are also suitable for some Medium Voltage and earthing applications. Featuring wide-opening jaws, the heads can be placed around conductors and closed prior to the compression process. For ease of operation and operator comfort, tool heads can be also rotated through 180º. Durable moulded bodies offering high resistance to wear and damage in all operating conditions. Each tool is supplied with one spare battery and 240v AC charger, all within a robust carry case and suitable for the storage of nine die sets (purchased separately).

CABLE INSTALLATION TOOLING

The built-in safety valve will bypass the oil supply when maximum pressure is reached, a pressure releasing system being easily operated at any stage of the compression process.

Wide range of die sets available, to be ordered separately.

Order Reference

Conductor Minimum

Conductor Maximum

Battery Current

Length

Width

Weight kgs

B35-45MD

4.0mm2

150mm2

2Ah

354.0

133.0

2.19

B35-50MD

4.0mm2

150mm2

2Ah

387.0

133.0

2.6

Conductor Size

A/HT Range Copper Terminals

Flexible Copper Terminals

4.0mm

ME1

-

6.0mm

ME1

-

2

10mm

ME2

-

2

ME3

-

2

25mm

ME5

-

35mm2

ME7

ME9

50mm2

ME10

ME12

70mm2

ME14

ME17

ME19

ME20

ME24L

ME29

ME30L

-

2 2

16mm

95mm

2

120mm

2

150mm

2

Conductor Size

A/HT Range Copper Terminals

Flexible Copper Terminals

Cord End Ferrules

4.0mm2

ME1-50

-

-

6.0mm

ME1-50

-

-

10mm2

ME2-50

-

-

16mm2

ME3-50

-

MTT16-50

25mm2

ME5-50

-

MTT25-50

35mm

B35-50MD Die Selection

2

ME7-50

ME9-50

MTT35-50

2

50mm

ME10-50

ME12-50

MTT50-50

2

70mm

ME14-50

ME17-50

MTT70-50

ME19-50

ME20-50

MTT95-50

ME24L-50

ME29-50

MTT120-50

ME30L-50

-

-

2

95mm

2

120mm

2

150mm

2

112

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

➜➜ 50kN compressive force.

B35-45MD Die Selection

4

Each tool is sold with a twelve month warranty and calibration certificate.

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


ELECTRO-HYDRAULIC Crimping Tools

Cembre B500E Battery Crimper Latest generation 18v Li-Ion battery-powered cordless hydraulic tool, suitable for the compression of LV terminals up to 300mm², as well as a variety of MV and earthing applications. Light-weight and compact, these tools are ideal for working in confined spaces. Featuring wide-opening jaws, the head can be placed around conductors and closed prior to the compression process. For ease of operation and operator comfort, tool heads can be also rotated through 180º. Faster compression and greater crimping force result from the new two-speed ram advance enabling easy positioning of the connector, prior to the powerful crimping process.

OLED display provides essential real-time data, including:

➜➜ Crimping force generated, verifying ➜➜ The number of work cycles accordance with best practice. completed and remaining before maintenance. ➜➜ Battery charge status and general operating information. Each tool is sold with a twelve month warranty, calibration certificate and supplied within a VAL P35 polypropylene protection case, suitable for the tool storage and fourteen die sets. Wide range of die sets available, to be ordered separately.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

➜➜ 63kN compressive force.

Order Reference

Conductor Minimum

Conductor Maximum

Battery Current

Length

Width

Weight kgs

B500E

4.0mm2

300mm2

4Ah

300.0

83.0

4.2

CABLE INSTALLATION TOOLING

Fitted with a maximum pressure sensor for enhanced precision and repeatability of the maximum pressure cycle, a pressure relief valve providing additional safety for the operator.

4 Conductor Size

A/HT Range Copper Terminals

Cord End Ferrules

Flexible Copper Terminals

CA Range Copper Terminals

4.0mm2

ME1-50

-

-

-

6.0mm

ME1-50

-

-

-

2

10mm

ME2-50

-

-

-

2

ME3-50

MTT16-50

-

-

2

25mm

ME5-50

MTT25-50

-

MMT25-50

35mm2

ME7-50

MTT35-50

ME9-50

MMT50-50

50mm2

ME10-50

MTT50-50

ME12-50

MMT50-50

70mm2

ME14-50

MTT70-50

ME17-50

MMT95-50

ME19-50

MTT95-50

ME20-50

MMT95-50

2

Die Selection

16mm

95mm

2

ME24-50

MTT120-50

ME29-50

MMT200-50

2

ME30-50

-

ME35-50

MMT200-50

2

120mm

2

150mm

ME37-50

-

ME40-50

MMT200-50

2

ME48-50

-

-

-

300mm

ME60-50

-

-

-

185mm

240mm

2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

113


ELECTRO-HYDRAULIC Crimping Tools

Cembre B1350-CE Battery Tool The next generation of Cembre cordless hydraulic tools represents a significantly advantageous evolution from current models. Born of the renowned B135-C type crimping tool, first into the market is the 132kN B1350-CE, suitable for a wide range of connectors up to 400mm² using a variety of die sets common to the Cembre 130kN tooling range. New Li-Ion 18V 4Ah batteries offer a higher capacity than 14.4V 3Ah, while greater crimping speed and crimping force result from a revitalised hydraulic system with double-speed action: a rapid approach of the dies to the connector then a slower, more powerful speed for crimping. A maximum pressure sensor and security valve assure greater precision and repeatability of the pressure cycle and double the provision for operator safety.

CABLE INSTALLATION TOOLING

The OLED display provides essential real time tool operating information data including crimping force being generated. Crimping cycle data (up to 200,000 events) is automatically stored on a memory card for transfer to PC by USB interface.

4

Designed with less weight and improved balance, B1350-CE is easily manageable during the crimping process and, by the use of bi-component plastics, has a shell with high resistance to wear and damage. Rubber grip inserts, low noise and minimal vibration aid operator comfort while additional convenience and safety are provided by LED lighting of the working area. Each tool is sold with a spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALP36 polypropylene protection case, suitable for the tool storage, accessories and seven die sets.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

➜➜ 132kN compressive force.

Order Reference

Conductor Minimum

Conductor Maximum

Battery Current

Length

Width

Weight kgs

B1350-CE

4.0mm2

400mm2

4Ah

338.0

83.0

6.4

Cembre B1350L-CE Battery Tool The B1350L-CE version features a large 42mm jaw opening for easier introduction and removal of both lugs and splices up to 400mm². Each tool is sold with a spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALP36 polypropylene protection case, suitable for the tool storage, accessories and seven die sets.

➜➜ 132kN compressive force.

114

Order Reference

Conductor Minimum

Conductor Maximum

Battery Current

Length

Width

Weight kgs

B1350L-CE

4.0mm2

400mm2

4Ah

395.0

83.0

8.2

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


ELECTRO-HYDRAULIC Crimping Tools

Cembre B1350-UCE Battery Tool Born of the renowned B135-UC type crimping tool, the 132kN B1350-UCE features a removable top die holder, ideal for use with both splices and lugs up to 400mm² the tool also accepts a wide variety of die sets common to the Cembre 130kN tooling range. Each tool is sold with a spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALP36 polypropylene protection case, suitable for the tool storage, accessories and seven die sets.

Conductor Minimum

Conductor Maximum

Battery Current

Length

Width

Weight kgs

B1350-UCE

4.0mm2

400mm2

4Ah

351.0

83.0

5.9

Conductor Size

ETS CT Range Copper Terminals

A/HT Range Copper Terminals

Flexible Copper Terminals

ANE Range Nylon Insulated Terminals

CA Range Copper Terminals

BTHW Range Copper Terminals

AA/CAA Range Bimetallic Terminals

10mm2

10HX

ME2-C

-

MN2RF-C

-

-

-

16mm

16HX

ME3-C

-

MN3RF-C

-

U25H

MK16-C

2

25HX

ME5-C

-

MN5RF-C

MMT25-C

U25H

MK16-C

2

35HX

ME7-C

ME9-C

MN7RF-C

MMT50-C

U50H

MK16-C

50mm2

50HX

ME10-C

ME12-C

MN10RF-C

MMT50-C

U50H

MK20-C

70mm

70HX

ME14-C

ME17-C

MN14RF-C

MMT95-C

U95H

MK20-C

25mm

2

35mm Die Selection

Order Reference

2

95HX

ME19-C

ME20-C

MN19RF-C

MMT95-C

U95H

MK20-C

2

120mm

120HX

ME24-C

ME29-C

MN24RF-C

MMT200-C

U185H

MK25-C

150mm2

150HX

ME30-C

ME35-C

MN30RF-C

MMT200-C

U185H

MK25-C

185mm2

185HX

ME37-C

ME40-C

-

MMT200-C

U185H

MK32L-C

240mm2

240HX

ME48-C

-

-

MMT315-C

U300H

MK32L-C

2

300mm

300HX

ME60-C

-

-

MMT315-C

U300H

MK34L-C

2

400mm

400HX

ME80-C

-

-

ME80-C

-

-

95mm

2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE INSTALLATION TOOLING

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

➜➜ 132kN compressive force.

4

115


HYDRAULIC Pump Units

Cembre PO7000 Footpump Foot-operated double-speed pump developing a maximum pressure of 700bar. Pressure release mechanism allows the fitted crimp or cutting head to be withdrawn at any time. Supplied with 3.0mtr hose, within VALP21 polypropylene protection case.

CABLE INSTALLATION TOOLING

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

Order Reference

Operating Pressure

Length

Width

Height

Weight kgs

PO7000

700bar

600.0

200.0

163.0

9.8

Cembre B70M-P24 Battery Pump Portable electro-hydraulic pump powered by a powerful 24v Ni-MH battery and developing 700bar pressure. Can also be powered by an external 24v source if required. Hand-held remote controller with pressure release, allowing the fitted crimp or cutting head to be withdrawn at any time. Supplied complete with 3.0mtr hose, remote control, shoulder strap, external battery charger and canvas accessory bag.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates. Order Reference

Operating Pressure

Length

Width

Height

Weight kgs

B70M-P24

700bar

390.0

163.0

323.0

9.2

Cembre CPE-1 Mains-Powered Pump Electrically driven hydraulic pump unit powered by 230v 50-60Hz single-phase motor, with remote hand-operated controller and emergency mechanicallyactuated button located on the pump arrangement which can release pressure at any stage in the crimping process. CPE-1-110, 110v version also available.

4

Supplied complete with 3.0mtr hose, remote control and power lead, fitted with 16A industrial plug.

Order Reference

Operating Pressure

Length

Width

Height

Weight kgs

CPE-1

700bar

372.0

223.0

482.0

21.0

Cembre CPE-0-P12N Portable electro-hydraulic pump powered by an internal 12v battery and developing 700bar pressure. Can also be powered by an external 12v source if required. Handheld remote controller with pressure release, allowing the fitted crimp or cutting head to be withdrawn at any time. Supplied complete with 3.0mtr hose, remote control, spare internal battery charger for 240v AC supply and canvas accessory bag.

116

Order Reference

Operating Pressure

Length

Width

Height

Weight kgs

CPE-0-P12N

700bar

343.0

162.0

353.0

19.5

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


HYDRAULIC Cutting Tools

Cembre HTTC0851 Hand Cutter Quality hand-operated cutting tool designed to cut un-armoured cables with a maximum diameter of 85mm, also suitable for steel SWA cables up to 150mm² 4core (51mm diameter). Robust and sturdy, the tool features high-strength, heat-treated steel blades and double-speed action, fast advancing the moving blade to the cable and a slower, more powerful speed for cutting. For ease of operation and operator comfort, the tool head can be easily opened to allow the cutting of running cables and can be fully rotated through 180º. The built-in safety valve will bypass the oil supply when maximum pressure is reached, a pressure releasing system being easily operated at any stage of the cutting process.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates. Order Reference

Maximum Diameter

Length

Width

Weight kgs

HTTC0851

85.0

652.5

175.0

6.6

Cembre TC096 Cutting Head Robust scissor-design cutting head designed to cut un-armoured cables with a maximum diameter of 96mm, also suitable for steel SWA cables up to 185mm² 4core (56mm diameter). Featuring high-strength, heat-treated steel blades, the head has a Quick-Fit coupler designed for connection to any hydraulic pump unit developing 700bar (10,000psi) pressure.

CABLE INSTALLATION TOOLING

Each tool is sold with a twelve month warranty and supplied within a VAL P7 polypropylene protection case.

4

Each tool is sold with a twelve month warranty and supplied within a VAL 096 steel carry-case.

Maximum Diameter

Length

Width

Weight kgs

TC096

96.0

397.0

249.0

7.9

PO7000

B70M-P24

Order Reference

Foot-operated two-speed pump.

Portable 24v electro-hydraulic pump.

Further details of our range of hydraulic power units are shown on page 116.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

117


HYDRAULIC Cutting Tools

Cembre TC120 Cutting Head Hydraulic cutting head designed to cut un-armoured cables with a maximum diameter of 120mm, also suitable for steel SWA cables up to 400mm² 4core (80mm diameter). Featuring high-strength, heat-treated steel blades, the head has a Quick-Fit coupler designed for connection to any hydraulic pump unit developing 700bar (10,000psi) pressure. Each tool is sold with a twelve month warranty and supplied within a VAL TC120 steel carry-case.

4

Maximum Diameter

Length

Width

Weight kgs

TC120

120.0

536.0

175.0

9.5

B70M-P24

Order Reference

PO7000

CABLE INSTALLATION TOOLING

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates.

Foot-operated two-speed pump.

Portable 24v electro-hydraulic pump.

Further details of our range of hydraulic power units are shown on page 116.

Cembre CP1120 Insulated Cutting Head Insulated hydraulic cutting head and footpump assembly designed to cut potentially live LV/MV cables up to 36kV maximum operating voltage. Suitable for cables with a maximum diameter of 120mm, also suitable for steel SWA cables up to 400mm2 4core (80mm diameter). Featuring high-strength, heat-treated steel blades, the head has a earthing facility for connection to EK500P grounding kit (optional accessory). Supplied with a specially-designed, Quick-Fit coupler system, 10mtr insulated high-pressure hose and featuring a 700bar footpump, fitted with a manometer for inspection of the oil pressure at any stage in the cutting process. The footpump can also be earthed by using the EK100 grounding kit (not supplied). Each tool/pump unit is sold with a twelve month warranty and supplied within a VAL CP096-W steel carry-case. Optional accessories:

➜➜ EK100 earthing cable for footpump ➜➜ EK500P earthing cable for cutting (1mtr length). head (5mtr length), supplied c/w earthing rod and canvas bag.

118

Order Reference

Maximum Diameter

Length

Width

Weight kgs

CP1120-W1000-KV

120.0

536.0 (head only)

185.0 (head only)

10.0 (head only)

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


ELECTRO-HYDRAULIC Cutting Tools

Cembre B-TC500E Battery Cutter Next generation of 18V cordless hydraulic cutting tool specifically designed to cut copper, aluminium and telecommunication cable having a maximum overall diameter of 50mm. The blades are manufactured from high-strength special steel, heat-treated to ensure a long service life. New Li-Ion 18V 4Ah batteries offer a higher capacity than 14.4V 3Ah, while greater cutting speed and cutting force result from a revitalised hydraulic system with double speed action. The battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. The head can rotate through 90º, to enable the operator to work in the most comfortable position and can easily be opened to allow cutting of running cables. Fitted with a maximum hydraulic pressure valve.

Order Reference

Maximum Diameter

Length

Width

Weight kgs

B-TC500E

50.0

405.0

83.0

5.8

Cembre B-TC650E Battery Cutter Suitable for copper, aluminium and telecommunication cable having a maximum overall diameter of 65mm and featuring the new Li-Ion 18V 4Ah batteries, offering a higher capacity and greater cutting speed than the previous 14.4V 3Ah version. Battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. The head can rotate through 335º, to enable the operator to work in the most comfortable position and can easily be opened to allow cutting of running cables. Fitted with a maximum hydraulic pressure valve. LED lighting provided to illuminate the working area. Each tool is sold with a carrying strap, spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALP37 polypropylene protection case.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates. Order Reference

Maximum Diameter

Length

Width

Weight kgs

B-TC650E

65.0

429.0

83.0

6.4

CABLE INSTALLATION TOOLING

Each tool is sold with a carrying strap, spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALP37 polypropylene protection case.

4

Cembre B-TC950E Battery Cutter Suitable for copper, aluminium and telecommunication cable having a maximum overall diameter of 95mm and featuring the new Li-Ion 18V 4Ah batteries, offering a higher capacity and greater cutting speed than the previous 14.4V 3Ah version. Battery is equipped with LED indicators to show the remaining battery life at any time by pressing the adjacent button. The head can rotate through 335º, to enable the operator to work in the most comfortable position and can easily be opened to allow cutting of running cables. Fitted with a maximum hydraulic pressure valve. LED lighting provided to illuminate the working area. Each tool is sold with a carrying strap, spare battery and 240v AC charger, twelve month warranty, calibration certificate and supplied within a VALB-TC095 steel protection case.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates. Order Reference

Maximum Diameter

Length

Width

Weight kgs

B-TC950E

95.0

518.0

83.0

7.8

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

119


CABLE INSTALLATION Equipment

Conduit Rods Conduit rods are an ideal way of running-in cable draw ropes into ducts or along cable support structures, they can also be used for directly installing small power or data cables. Featuring a high-quality glass-fibre reinforced epoxy rod, helically wound metallic layer and outer polyethylene coating, giving excellent bending elasticity, these products are ideal for both short and long installation routes.

CABLE INSTALLATION TOOLING

Four rod diameters available;

➜➜ LCR4 4.0mm diameter rod, ➜➜ LCR9 9.0mm diameter light-duty applications. rod, medium/heavy-duty applications. ➜➜ LCR6 6.0mm diameter rod, light/medium-duty ➜➜ LCR11 11.0mm diameter applications. rod, very heavy-duty applications. Each rod is supplied on a free-standing, zinc-coated reel frame with guide tip and end connector.

LCR4 Order Reference

LCR6 Rod Diameter

Rod Length (metres)

Reel Diameter

Weight kgs

120

Rod Diameter

Rod Length (metres)

Reel Diameter

Weight kgs

LCR4/40R

4.0

40

480.0

5.0

LCR6/60R

6.0

60

590.0

10.0

LCR4/60R

4.0

60

480.0

6.0

LCR6/80R

6.0

80

590.0

11.0

LCR4/80R

4.0

80

480.0

7.0

LCR6/100R

6.0

100

590.0

12.0

LCR4/100R

4.0

100

480.0

8.0

LCR6/150R

6.0

150

590.0

13.0

LCR9

4

Order Reference

LCR11

Order Reference

Rod Diameter

Rod Length (metres)

Reel Diameter

Weight kgs

Order Reference

Rod Diameter

Rod Length (metres)

Reel Diameter

Weight kgs

LCR9/60R

9.0

60

1040.0

26.0

LCR11/100R

11.0

100

1160.0

39.0

LCR9/80R

9.0

80

1040.0

28.0

LCR11/150R

11.0

150

1160.0

47.0

LCR9/100R

9.0

100

1040.0

30.0

LCR11/200R

11.0

200

1160.0

54.0

LCR9/120R

9.0

120

1040.0

32.0

LCR11/250R

11.0

250

1160.0

61.0

LCR9/150R

9.0

150

1040.0

35.0

LCR11/300R

11.0

300

1160.0

69.0

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CABLE INSTALLATION Equipment

Cable Rollers An extensive range of zinc-plated steel rollers designed to ease cable installation and handling on site. Products available to suit trench, open-route or cable tray installations. Various sizes and types available, depending upon installation environment,as well as multiple corner rollers, duct rollers etc. Please contact our Sales Team for further information.

Order Reference

Description

Maximum Cable Diameter

Roller Diameter

Base Area

Height

Weight kgs

SLR1

Light-duty compact roller for use in narrow trenches or confined spaces.

90.0

76.0

275.0 x 150.0

150.0

2.5

SLR2

Light-duty bridge-style roller. Can be placed over existing cables in the trench.

90.0

76.0

275.0 x 150.0

180.0

2.6

SLR3

Compact cable roller which can be bolted to cable tray/ladder systems.

90.0

76.0

200.0 x 160.0

100.0

2.0

SLR4

Standard-duty 110.0mm diameter roller to suit larger power cables.

130.0

110.0

300.0 x 225.0

225.0

3.8

SLR5

Standard bridge-style roller. Can be placed over existing cables in the trench.

130.0

110.0

300.0 x 225.0

250.0

3.9

SLR6

Compact cable roller which can be bolted to cable tray/ladder systems.

130.0

110.0

200.0 x 160.0

100.0

2.0

SLR7

Heavy-duty 110.0mm diameter roller to suit larger power cables.

130.0

110.0

410.0 x 205.0

220.0

3.5

SLR8

Heavy-duty, bridge-style roller. Can be placed over existing multiple cables.

130.0

110.0

400.0 x 360.0

340.0

4.3

SLR9

Heavy-duty 110.0mm diameter roller and solid base for soft ground.

130.0

110.0

300.0 x 215.0

230.0

4.3

SLR10

Heavy-duty to suit power cables up to 205mm in diameter.

205.0

110.0

300.0 x 350.0

300.0

4.9

SLR11

Heavy-duty 110.0mm diameter roller, designed to fit onto cable ladder rungs.

130.0

110.0

400.0 x 225.0

225.0

4.0

HR1

Heavy-duty 110.0mm diameter roller with hinged gate and hanging eye.

130.0

110.0

340.0

240.0

5.0

CABLE INSTALLATION TOOLING

➜➜ Available for both sale and HIRE. Please contact our Sales Team for hire rates. Our standard hire fleet product consists of the SLR4.

4

Triple Corner Roller The BR3 is an heavy-duty triple corner cable roller for use in most cable laying applications. These can be used singularly or linked together using link-pins to form a full bend.

➜➜ Heavy-duty corner roller from tubular sections. ➜➜ Sealed roller bearing fitted.

➜➜ Zinc-plated finish. ➜➜ Universal link-pin mount positions.

Order Reference

Maximum Cable Diameter

Roller Diameter

Base Area

Height

Weight kgs

BR3

130.0

110.0

360.0 x 300.0

320.0

8.5

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

121


CABLE INSTALLATION Equipment

Cable Drum Rotators Cable drum rotator plates are ideal for smaller, lighter cable drums and supremely portable around sites and office buildings, when conventional cable jacks might be cumbersome. Plate type available in two sizes and finished in hot-dip galvanised finish the DR1 can be supplied with anti-skid feet for use on slippery or decorative flooring.

CABLE INSTALLATION TOOLING

The DR3 is more heavy duty than the rotator plates and supplied as a pair of roller skids, one for each drum flange. Any drum width can be accommodated.

Order Reference

Max. Drum Weight kgs

Max. Drum Diameter

Max. Drum Width

Base Area

Weight kgs

DR1

200

800.0

550.0

620.0 x 650.0

14.0

DR2

750

1200.0

580.0

620.0 x 650.0

14.0

DR3

1,500

2200.0

NA

1160.0 x 130.0

17.5

Screw-Type Cable Drum Jacks Robust, heavy-duty steel screw-type cable jack sets. Finished in hot-dip galvanised finish and supplied c/w spindle. Large, welded delta-shaped bases, designed for excellent stability even on soft ground. Accessories also available:

➜➜ JP368 plinth base designed to raise each cable jacks by an additional 300mm.

➜➜ LC50 locking collar to suit 50mm diameter spindles. ➜➜ LC76 locking collar to suit 76mm diameter spindles.

➜➜ DS3 spare spindle, 50 x 1200mm.

➜➜ Available for both sale and HIRE. Please contact our Sales Team for ➜➜ DS10 spare spindle, 76 x 2000mm. hire rates. ➜➜ DS6 spare spindle, 50 x 1800mm.

Order Reference

4

Max. Drum Weight kgs

Max. Drum Diameter

Open Height

Base Area

Set Weight kgs

SJ3C

3,000

1200.0

840.0

300.0 x 300.0

56.0

SJ6C

6,000

1900.0

990.0

460.0 x 300.0

73.0

SJ8C

8,000

2200.0

1140.0

600.0 x 300.0

129.0

Hydraulic Cable Drum Jacks The hydraulic drum jack range is ideal for use in cable yards and on site alike. With a large drum range, the jacks are very flexible and raising of the drum is effortless. With health and safety being paramount, a secondary automatic mechanical lift lock further enhances the product. Finished in hot-dip galvanised finish and supplied c/w spindle, locking collars are also available if required. Accessories:

➜➜ DS3 spare spindle, 50 x 1200mm.

➜➜ LC50 locking collar to suit 50mm diameter spindles.

➜➜ DS6 spare spindle, 50 x 1800mm. ➜➜ DS10 spare spindle, 76 x 2000mm.

122

➜➜ LC76 locking collar to suit 76mm diameter spindles.

Order Reference

Max. Drum Weight kgs

Min. Drum Diameter

Max. Drum Diameter

Base Area

Set Weight kgs

HDJ3C

3,000

725.0

2500.0

700.0 x 450.0

133.0

HDJ6C

6,500

750.0

3000.0

900.0 x 450.0

195.0

HDJ10C

10,000

800.0

3500.0

900.0 x 450.0

268.0

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CABLE INSTALLATION Equipment

Cable Stockings Manufactured from galvanised high-tensile steel wire, bunched and wound into a collapsible/expandable latticed tube which securely grips the cable during the pulling/installation process. Also available in 316 stainless steel on request. Three different versions available;

➜➜ SOC 3 - type, supplied open and then laced together around the cable circumference. Can be installed anywhere along ➜➜ SOC 2 - type, with double the cable length. pulling eye. Can be used at the cable’s travelling end or slid down the cable if necessary.

Single-Eye Version Order Reference

Double-Eye Version Order Reference

Open-Laced Version Order Reference

Cable Outside Diameter Range

Lattice Weave

Lattice Length

Overall Length

Breaking Strength kgs

SOC 11

SOC 21

SOC 31

6.0-13.0

Single

230.0

305.0

750

SOC 12

SOC 22

SOC 32

13.0-19.0

Single

355.0

430.0

1,000

SOC 13

SOC 23

SOC 33

19.0-25.0

Single

405.0

510.0

2,500

SOC 14

SOC 24

SOC 34

25.0-38.0

Single

455.0

610.0

3,500

SOC 15

SOC 25

SOC 35

38.0-50.0

Double

535.0

735.0

5,000

SOC 16

SOC 26

SOC 36

50.0-63.0

Double

610.0

865.0

5,000

SOC 17

SOC 27

SOC 37

63.0-89.0

Double

685.0

990.0

6,000

SOC 18

SOC 28

SOC 38

89.0-115.0

Double

685.0

990.0

7,000

Heavy-duty, double cable socks designed to suit larger diameter cables.

➜➜ Lattice strand diameter: 2.67mm. ➜➜ Strand detail: 19 x 0.12 strands.

Order Reference

Cable Outside Diameter Range

Lattice Weave

Lattice Length

Overall Length

Breaking Strength kgs

DEM 90

90.0-110.0

Double

900.0

1100.0

11,500

DEM 110

110.0-130.0

Double

900.0

1100.0

11,600

DEM 120

120.0-150.0

Double

1550.0

1750.0

12,500

DEM 140

140.0-180.0

Double

1550.0

1750.0

12,500

CABLE INSTALLATION TOOLING

➜➜ SOC 1 - type, with single pulling eye and only for use at the cable’s travelling end.

4

Pulling Lubricants Slow drying, friction reducing cable pulling lubricant from 3M. The LUB range of pulling lube is a polymer gel, enabling easier cable pulling and reduced risk of damage to wires and cable insulation from high pulling forces.

➜➜ UL File Number 842F ➜➜ Application -5ºC to +45ºC

LUB Suitable for smaller wires in conduits and trunking. LUBP Slightly more viscose blend, better-suited to installing power cables. The easy to apply lubricants are a non-flammable, non-staining, water soluble polymer producing low residue.

➜➜ Temperature stable.

➜➜ Low coefficient of friction.

➜➜ Colourless, non-staining ➜➜ Does not contain any and is easy to cleanup. wax, grease or silicone.

Order Reference

Volume

Order Reference

Volume

LUB0.20

200ml

LUBP095

950ml

LUB095

950ml

LUBP3.78

3.78ltr

LUB3.78

3.78ltr

LUBP18.92

18.92ltr

LUB18.92

18.92ltr

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

123


CABLE PREPARATION Knives

Curved, Short-Bladed Cable Knives

IEC EN 60 900

Curved short-bladed electrician’s knives with the added benefit of being insulated up to 1000v.

CABLE INSTALLATION TOOLING

➜➜ High-quality stainless steel blade.

➜➜ 1000v insulated to IEC/EN 60-900.

Order Reference

Description

Blade Length

Overall Length

CL

Standard blunt-ended blade

40.0

165.0

CL-P

Pointed blade

40.0

165.0

Curved, Long-Bladed Cable Knife

IEC EN 60 900

Curved long-bladed electrician’s knife with the added benefit of being insulated up to 1000v.

➜➜ High-quality stainless steel blade.

➜➜ 1000v insulated to IEC/EN 60-900.

Order Reference

Blade Length

Overall Length

D1001

60.0

205.0

Hook-Bladed Cable Knife

IEC EN 60 900

Hook-bladed electrician’s knife with the added benefit of being insulated up to 1000v.

4

➜➜ High-quality stainless steel blade.

➜➜ 1000v insulated to IEC/EN 60-900.

Order Reference

Blade Length

Overall Length

TPIM

20.0

160.0

Straight-Bladed Cable Knife

IEC EN 60 900

Straight-bladed electrician’s knife with the added benefit of being insulated up to 1000v.

➜➜ High-quality stainless steel blade.

124

➜➜ 1000v insulated to IEC/EN 60-900.

Order Reference

Blade Length

Overall Length

C1

45.0

170.0

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CABLE PREPARATION Tools

PAD-A Cable Sheath Stripping Pliers Suitable for longitudinal and circumferential cutting of the outer sheaths of both Low and Medium Voltage cables between 10-45mm diameter.

Order Reference

Circumferential Depth

Longitudinal Depth

PAD 16-20A

1.6

2.0

PAD 20-24A

2.0

2.4

PAD 24-28A

2.4

2.8

PAD 28-32A

2.8

3.2

PAD-B Cable Sheath Stripping Pliers Suitable for longitudinal and circumferential cutting of the outer sheaths of both Low and Medium Voltage cables between 20-54mm diameter.

➜➜ Four circular cutting blades which meet at 90º around the cable.

➜➜ One longitudinal blade and roller guide.

Order Reference

Circumferential Depth

Longitudinal Depth

PAD 20-20B

2.0

2.0

PAD 20-24B

2.0

2.4

PAD 24-28B

2.4

2.8

PAD 28-32B

2.8

3.2

ALROC PG Cable Sheath Stripping Pliers Suitable for longitudinal and circumferential cutting of the outer sheaths of both Low and Medium Voltage cables. Order Reference

Diameter Range

Circumferential Depth

Longitudinal Depth

8YRO-PG1

8.0-21.0

1.8

1.8

8YRO-PG2

21.0-35.0

2.0

2.0

8YRO-PG3

26.0-52.0

2.8

2.8

8YRO-PG4

47.0-75.0

3.0

3.3

8YRO-PG5

65.0-95.0

3.5

3.5

8YRO-PG6

80.0-125.0

3.5

3.3

CABLE INSTALLATION TOOLING

➜➜ Three circular cutting blades which ➜➜ One longitudinal blade and meet at 120º around the cable. roller guide.

4

POLY Cable Sheath Stripping Tool Two-position blade allows for helical stripping and circumferential finishing operations, providing fast, accurate, easy and safe removal of both cable sheaths and polymeric insulation of Medium Voltage cables. High-precision blade is specially designed to lift the material being cut to minimise any chance of damaging the conductor or screen wires.

➜➜ Cuts helically and circumferentially. ➜➜ Cuts both cable outer sheath and primary insulation. ➜➜ Adjustable insulation stripping length stop guide, 20-110mm range. Order Reference

Diameter Range

Maximum Cutting Depth

POLY

25.0-55.0

12.0

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125


MV CABLE PREPARATION Tools

OUT SCP Easy-Peel Screen Removal Tool Suitable for scoring of the Easy-Peel semi-conductive layer around the core insulation of Medium Voltage cables, enabling easy stripping prior to installation of termination and jointing materials.

CABLE INSTALLATION TOOLING

Due to the high-quality construction of the tool scoring speed is automatic, providing a consistent, faultless surface finish to the primary insulation.

4

Order Reference

Cable Diameter Range

Scoring Depth Range

OUT SCP

15.0-55.0

0.1-1.2

Cables sizes possible with this tool

All single-core cables

11kV

185-630mm2

22kV

95-630mm2

33kV

35-630mm2

OUT SCNP Bonded Screen Removal Tool Suitable for shaving of the BONDED semi-conductive layer around the core insulation of Medium Voltage cables, prior to installation of termination and jointing materials. Due to the high-quality construction of the tool shaving speed is automatic, providing a consistent, faultless surface finish to the primary insulation.

Order Reference

Cable Diameter Range

Shaving Depth Range

OUT SCNP

15.0-55.0

0.1-1.2

Cables sizes possible with this tool

All single-core cables

11kV

185-630mm2

22kV

95-630mm2

33kV

35-630mm2

OUT SCPNP Dual Screen Removal Tool Dual-purpose tool suitable for both Easy-Peel and BONDED semi-conductive layers of Medium Voltage cables. Due to the high-quality construction of the tool stripping speed is automatic, providing a consistent, faultless surface

126

Order Reference

Cable Diameter Range

Scoring/Shaving Depth Range

OUT SCPNP

25.0-55.0

0.1-1.2

Cables sizes possible with this tool

All single-core cables

11kV

185-630mm2

22kV

95-630mm2

33kV

35-630mm2

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MV CABLE PREPARATION Tools

POLY SCP Easy-Peel Multi-Purpose Tool Multi-purpose tool which is suitable for all processes when preparing Easy-Peel semi-conductive screened MV cables for termination or jointing. Two-position blade allows for helical stripping and circumferential finishing of both the cable sheath and polymeric insulation.

Order Reference

Cable Diameter Range

Cutting Depth Maximum

Scoring Depth Range

POLY SCP

25.0-55.0

12.0

0.1-1.2

Cables sizes possible with this tool

Single-core unarmoured cables

Single-core AWA armoured cables

11kV

185-630mm2

185-630mm2

22kV

95-630mm2

95-500mm2

33kV

35-500mm2

35-300mm2

POLY SCNP Bonded Multi-Purpose Tool Multi-purpose tool which is suitable for all processes when preparing BONDED semi-conductive screened MV cables for termination or jointing. Two-position blade allows for helical stripping and circumferential finishing of both the cable sheath and polymeric insulation. A separate blade enables the helical shaving of the BONDED semi-conductive layer. Order Reference

Cable Diameter Range

Cutting Depth Maximum

Shaving Depth Range

POLY SCNP

25.0-55.0

12.0

0.1-1.2

Cables sizes possible with this tool

Single-core unarmoured cables

Single-core AWA armoured cables

11kV

185-630mm2

185-630mm2

22kV

95-630mm2

95-500mm2

33kV

35-500mm2

35-300mm2

CABLE INSTALLATION TOOLING

A separate blade enables the helical scoring and removing of the Easy-Peel semiconductive layer.

4

CHANFREIN-DT Chamfering Tool Tool designed to provide a consistent 30ยบ angled chamfer to the end of polymeric cable insulation, as stipulated within the installation instructions of some cable termination and jointing procedures, e.g. Euromold (M)430TB range of separable tee connectors.

Order Reference

CHANFREIN-DT

Cables sizes possible with this tool

All single-core cables

11kV

185-630mm2

22kV

95-630mm2

33kV

35-630mm2

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

127


INSULATED ELECTRICAL Gloves

Composite Electrical Gloves

IEC EN 60 900

Specially treated composite insulating gloves to obtain high dielectric characteristics for working in complete safety without leather overgloves. The composite material confers on the gloves great flexibility, despite the required thickness for guaranteeing real protection against mechanical hazards. Moreover, the chemical formula of the outer coating gives the gloves an exceptional “grip”, even in damp conditions. To lessen the effects of perspiration, each pair of gloves is sold with a pair of lining mitt-type gloves. Separate from the gloves, the lining gloves can be replaced regularly thus limiting bacteriological problems linked to residual humidity due to perspiration. In choosing a voltage class, it is important choose from the grid the recommended Operating Voltage use.

CABLE INSTALLATION TOOLING

➜➜ For multiple phased grids, the nominal grid voltage is the voltage between phases.

A glove has a limited lifetime, the NF EN CEI 60903 standards indicate:

Class 0 For class 0 gloves, checking for air leaks and a visual check may be deemed sufficient. However, an individual dielectric test can be carried out at the request of the owner if required.

Classes 1, 2, 3 or 4

Class 0

Periodic inspection: No glove of class 1, 2, 3 or 4 even stored, can be used without having first been tested and then re-tested at least every 6 months. The tests consist of: an inflation test to detect leaks, a visual check when the glove is inflated and then a dielectric test.

Class 4

Class 3

Class 2

Class 1

4

➜➜ The proof voltage is the voltage applied to the gloves during individual duplicate tests.

128

➜➜ The withstand voltage is the voltage applied during validation tests after conditioning the gloves for 16 hours in water and after a 3-minute test at the testing voltage.

Order Reference

Proof Voltage

Withstand Voltage

Operating Voltage

Size

Length

R1260T08

5,000v

10,000v

1,000v

8

410.0

R1260T09

5,000v

10,000v

1,000v

9

410.0

R1260T10

5,000v

10,000v

1,000v

10

410.0

R1260T11

5,000v

10,000v

1,000v

11

410.0

R1261T08

10,000v

20,000v

7,500v

8

410.0

R1261T09

10,000v

20,000v

7,500v

9

410.0

R1261T10

10,000v

20,000v

7,500v

10

410.0

R1261T11

10,000v

20,000v

7,500v

11

410.0

R1262T08

20,000v

30,000v

17,000v

8

410.0

R1262T09

20,000v

30,000v

17,000v

9

410.0

R1262T10

20,000v

30,000v

17,000v

10

410.0

R1262T11

20,000v

30,000v

17,000v

11

410.0

R1263T08

30,000v

40,000v

26,500v

8

410.0

R1263T09

30,000v

40,000v

26,500v

9

410.0

R1263T10

30,000v

40,000v

26,500v

10

410.0

R1263T11

30,000v

40,000v

26,500v

11

410.0

R1264T08

40,000v

50,000v

36,000v

8

410.0

R1264T09

40,000v

50,000v

36,000v

9

410.0

R1264T10

40,000v

50,000v

36,000v

10

410.0

R1264T11

40,000v

50,000v

36,000v

11

410.0

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


5

LV JOINTING & ACCESSORIES PAGE

Resin-Filled Jointing Kits

CONTENTS

PAGE

130

Scotch 69 Tape

139

130

Scotch 70 Tape

139

130

Scotch 77 Tape

139

131

Scotch 2220 Tape

139

131

Scotchrap 50 Tape

140

3M LVI-1 Straight Joint Kits

132

ScotchrapTM 51 Tape

140

3M LVI-1/PT Pilot Cable Joint Kits

132

Scotch Repair Tape

140

3M LVI-3 ATEX Straight Joint Kits

133

Scotch 2000 Tape

140

3M LVI-3/IC ATEX Pilot Cable Joint Kits

133

Coldshrink Tubing & Cable Accessories

134

R391 Weatherproof Sealing Compound

141

134

BICASEAL Putty

141

134

BX1 Oxide Inhibiting Paste

141

Birkett Resin Straight Joint Kits Birkett Resin LSOH Straight Joint Kits Birkett Resin Branch Joint Kits Birkett Resin Multi-Service Joint Kits

ColdShrink

PST Tubes

ColdShrink

Cable End Caps

TM TM

ColdShrinkTM Cable Abandonment Kits

135

Constant Force Springs

135

3M Scotch Tapes

136

TM

Prysmian Compound, Putty & Paste

141

Scotch Aerosol Sprays & Cleaning Wipes

142

Heatshrink Tubing & Cable Accessories

143

Temflex 1500 Tape

136

Scotch 22 Tape

136

ZHCTW Heatshrink Sleeving

143

Scotch 2228 Tape

136

Medium/Thick Wall Heatshrink Tubings

144

Scotch 33+ Tape

136

Heatshrink Cable End Caps

145

Scotch 35 Tape

137

Heatshrink Cable Breakouts

146

Scotch Super 88 Tape

137

Heatshrink Sheath Repair Sleeves

147

ScotchfilTM Putty Tape

137

TM

Heatshrink Multi-Core SWA Joint Kits

Powersafe LV Connectors

148

149

Scotch VM Tape

137

Scotch 13 Tape

138

SPS Panel Source Socket Connectors

150

Scotch 23 Tape

138

SLD Line Drain Plug Connectors

150

Scotch 24 Tape

138

SPD Panel Drain Connectors

151

Scotch 25 Tape

138

SLS Line Source Coupler Connectors

151

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

LV JOINTING & ACCESSORIES

CONTENTS

5

129


RESIN-FILLED Jointing Kits

Birkett Resin Straight Joint Kits

BS EN 50393

Birkett’s premium range of LV straight joints with transparent 2-part polyurethane resin mixing system which ensures safe handling, as tested by the Health & Safety Executive. The largest and most versatile joint shells on the market, these joints are designed to enable core cross-over and can be used with both compression splices or mechanical core connectors, available as separate items. High-performance 2-part polyurethane Swishpak resin system. Supplied with armour wire continuity, suitable for use with the following LV cable types:

➜➜ EPR, XLPE, PVC or LSOH outer sheath types.

➜➜ Lead (Pb) sheathed & PILC cables (additional earthing required). ➜➜ Wire armour, waveform or braided armour cables.

LV JOINTING & ACCESSORIES

Each kit comprises: two-part transparent mould, Swishpak resin pack/s, armour continuity braid, under-armour support rings, worm-drive clips, mastic tape and full installation instructions. S95-S300 joints are also able to accept one service cable up to 35mm² 4core, although additional armour bonding will be required. S400 can accept two such cables.

5

Order Reference

Maximum Diameter

External Length

External Width

Single Core XLPE/AWA/LSF

Two Core XLPE/SWA/LSF

Three Core XLPE/SWA/LSF

Four Core XLPE/SWA/LSF

S6

27.0

195.0

45.0

-

1.5-10mm²

1.5-6.0mm²

1.5-6.0mm²

S10

33.0

210.0

61.0

25-50mm

16mm²

10mm²

10mm²

S16

39.0

226.0

71.0

50-70mm²

25mm²

16mm²

16mm²

S25

39.0

256.0

71.0

70-95mm²

35mm²

25mm²

25mm²

S35

39.0

325.0

80.0

120-185mm²

50mm²

35-50mm²

35mm²

S50

48.0

400.0

90.0

240-400mm²

70mm²

70mm²

50mm²

S95

45.0

575.0

165.0

400-630mm²

95-120mm²

95mm²

70-95mm²

S120

53.0

630.0

190.0

800-1000mm²

150-185mm²

120-150mm²

120mm²

S185

62.0

735.0

210.0

-

240-300mm²

185mm²

150-185mm²

S300

73.0

885.0

235.0

-

400mm²

240-400mm²

240-300mm²

S400

80.0

960.0

295.0

-

-

-

400mm²

²

Birkett Resin LSOH Straight Joint Kits LSFZeroHalogen variant manufactured from transparent modified polyester, suitable for installation in Commercial or Industrial areas with high levels of public traffic or Mass Transit networks.

BS EN 50393

Test Mark

Result

Maximum temperature of smoke from ignition

120ºC

113ºC

Time of maximum smoke opacity after ignition

10mins

9:49mins

➜➜ No toxic fumes or odours on combustion.

Duration of flame before self-extinguishing

20secs

14.8secs

Flame droplets given off

None

None

➜➜ Very low smoke density and toxicity.

Smoke intensity

<1.5%

<1%

➜➜ No flaring droplets given off. Fire retardant to DIN4102.

130

Order Reference

Maximum Diameter

External Length

External Width

Single Core XLPE/AWA/LSF

Two Core XLPE/SWA/LSF

Three Core XLPE/SWA/LSF

Four Core XLPE/SWA/LSF

MS25-LSOH

28.0

260.0

120.0

70-95mm²

1.5-16mm²

1.5-16mm²

1.5-16mm²

MS35-LSOH

32.0

390.0

165.0

120-185mm²

25-35mm²

25-35mm²

25-35mm²

MS50-LSOH

45.0

390.0

165.0

240-400mm²

50mm²

50mm²

50mm²

S95-LSOH

45.0

575.0

165.0

400-630mm²

70-95mm²

70-95mm²

70-95mm²

S120-LSOH

53.0

630.0

190.0

800-1000mm²

120mm²

120mm²

120mm²

S185-LSOH

62.0

735.0

210.0

-

150-185mm²

150-185mm²

150-185mm²

S300-LSOH

73.0

885.0

235.0

-

240-300mm²

240-300mm²

240-300mm²

S400-LSOH

80.0

960.0

295.0

-

400mm²

400mm²

400mm²

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


RESIN-FILLED Jointing Kits

Birkett Resin Branch Joint Kits

BS EN 50393

Birkett’s premium range of LV branch joint kits are suitable for both cut and uncut mains cables with transparent 2-part polyurethane resin mixing system, as tested by the Health & Safety Executive. The largest and most versatile joint shells on the market, these joints are designed to enable core cross-over and are suitable for use with a variety of mechanical branch or core connectors, available as separate items. High-performance 2-part polyurethane Swishpak resin system. Supplied with armour wire continuity, suitable for use with the following LV cable types:

➜➜ EPR, XLPE, PVC or LSOH outer sheath types.

➜➜ Lead (Pb) sheathed & PILC cables (additional earthing required). ➜➜ Wire armour, waveform or braided armour cables.

Order Reference

Maximum Diameter

External Length

External Width

Single Core XLPE/AWA/LSF

Two Core XLPE/SWA/LSF

Three Core XLPE/SWA/LSF

Four Core XLPE/SWA/LSF

B10

33.0

210.0

120.0

50-120mm²

1.5-16mm²

1.5-10mm²

1.5-6.0mm²

B25

39.0

256.0

156.0

150mm²

16-25mm²

16-25mm²

-

B35

32.0

395.0

190.0

185mm²

35mm²

35mm²

10-35mm²

B50

40.0

395.0

190.0

240-300mm²

50mm²

50mm²

-

B70

40.0

470.0

192.0

400mm²

70mm²

70mm²

50-70mm²

B120

50.0

540.0

215.0

500-630mm²

95-120mm²

95-120mm²

95-120mm²

B185

60.0

585.0

245.0

800-1000mm²

150-185mm²

150-185mm²

150-185mm²

B300

70.0

800.0

290.0

-

300mm²

300mm²

300mm²

B400

80.0

980.0

290.0

-

400mm²

400mm²

400mm²

Birkett Resin Multi-Service Joint Kits

BS EN 50393

LV multi-service joints with transparent 2-part polyurethane resin mixing system which ensures safe handling, as tested by the Health & Safety Executive.

➜➜ MS25, MS35 and MS50 accept two service cables.

➜➜ MS70-MS300 are capable of accepting up to six service cables from 1.5mm²-35mm² and ideally suited for un-cut mains cables only.

Order Reference

Maximum Diameter

External Length

External Width

Maximum MAIN Cable XLPE/SWA/LSF

Maximum Service Cable XLPE/SWA/LSF

MS25

33.0

260.0

120.0

16mm² 4core

6.0mm² 4core

MS35

39.0

390.0

165.0

35mm² 4core

10mm² 4core

MS50

32.0

390.0

165.0

50mm² 4core

16mm² 4core

MS70

40.0

360.0

195.0

70mm² 4core

16mm² 4core

MS120

40.0

405.0

215.0

120mm² 4core

16mm² 4core

MS185

50.0

435.0

230.0

185mm² 4core

16mm² 4core

MS300

60.0

570.0

260.0

300mm² 4core

16mm² 4core

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

LV JOINTING & ACCESSORIES

Each kit comprises: two-part transparent mould, Swishpak resin pack/s, armour continuity braid, under-armour support rings, worm-drive clips, mastic tape and full installation instructions.

5

131


RESIN-FILLED Jointing Kits

3M LVI-1 Straight Joint Kits

BS EN 50393

3M ScotchcastTM resin joints are designed for use with multi-core armoured LV power cables. This new product features a unique hinged mould body and totally enclosed resin mixing system which significantly reduces the chances of spillage, skin contact and vapour inhalation. The LVI-1/ range replaces the traditional LA-range and is designed for use with both compression splices or mechanical connectors, the two smallest joints LVI- 1/2C and LVI-1/3C being supplied with mechanical connectors to suit multi-core cables.

➜➜ One-piece, hinged mould body with foam sealing at cable entrance.

➜➜ High-performance 2-part polyurethane 470W resin system. ➜➜ Suitable for use with wire armour (AWA and SWA) cables.

LV JOINTING & ACCESSORIES

Each kit comprises: one-part transparent, hinged mould, 470W resin pack/s, armour continuity braids, constant force springs, Scotch T2319 self-amalgamating tape and full installation instructions.

Order Reference

Diameter Range

External Length

External Width

Single Core XLPE/AWA/LSF

Two Core XLPE/SWA/LSF

Three Core XLPE/SWA/LSF

Four Core XLPE/SWA/LSF

LVI-1/2C

12.0-25.0

230.0

42.0

-

1.5-6.0mm²

1.5-6.0mm²

1.5-6.0mm²

LVI-1/3C

13.0-32.0

270.0

59.0

50-70mm²

10-25mm²

10mm²

10mm²

LVI-1/4

18.0-36.0

319.0

67.0

95-150mm²

35mm²

16-25mm²

16-25mm²

LVI-1/5

19.0-45.0

369.0

80.0

185-240mm²

50-70mm²

35-50mm²

35-50mm²

LVI-1/6

27.0-54.0

479.0

105.0

300-400mm²

95-150mm²

70-95mm²

70mm²

LVI-1/7

29.0-64.0

643.0

134.0

500-1000mm²

185-240mm²

120-185mm²

95-150mm²

LVI-1/8

60.0-90.0

890.0

144.0

-

300-400mm²

240-300mm²

185-300mm²

3M LVI-1/PT Pilot Cable Joint Kits

BS EN 50393

3M ScotchcastTM resin joints are designed for use with multi-pair/cored and armoured Pilot and Telecom cables. Featuring a unique hinged mould body and totally enclosed resin mixing system which significantly reduces the chances of spillage, skin contact and vapour inhalation. The LVI-1/-PT range replaces the former 91-B range and is designed for use with both compression splices or insulation displacement connectors (IDCs), which are supplied as separate items.

5

➜➜ One-piece, hinged mould body with foam sealing at cable entrance.

➜➜ High-performance 2-part polyurethane 470W resin system. ➜➜ Suitable for use with steel wire armoured (SWA) Pilot & Telecom cables.

Each kit comprises: one-part transparent, hinged mould, 470W resin pack/s, armour continuity braids, constant force springs, Scotch T2319 self-amalgamating tape and full installation instructions.

132

Order Reference

Diameter Range

External Length

External Width

0.9mm² Multi-Pair PE/SWA

0.9mm² Multi-Pair PVC/SWA

1.5mm² Multi-Core PVC/SWA

2.5mm² Multi-Core PVC/SWA

LVI-1/2-PT

12.0-25.0

230.0

42.0

-

2pairs

-

-

LVI-1/3-PT

13.0-32.0

270.0

59.0

4-7pairs

5-15pairs

2-4cores

2-4cores

LVI-1/4-PT

18.0-36.0

319.0

67.0

19pairs

20-30pairs

7-19cores

7-19cores

LVI-1/5-PT

19.0-45.0

369.0

80.0

37pairs

40-50pairs

27-37cores

27-37cores

LVI-1/6-PT

27.0-54.0

479.0

105.0

61pairs

60-100pairs

-

-

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


RESIN-FILLED Jointing Kits

3M LVI-3 ATEX Straight Joint Kits

BS EN 50393

3M ScotchcastTM Hazardous Area joint kits include the new flame-retardant, hydrocarbon resistant, halogen-free 1402FR resin packs. Designed for use with both single-core and multi-core armoured power cables up to 3.3kV, this new product features a totally enclosed resin mixing system which is suitable for use in areas of high soil contamination and ATEX-rated Hazardous Areas. The LVI-3/ range replaces the traditional LR-range and is designed for use with both compression splices or mechanical connectors, the two smallest joints LVI-3/2C and LVI-3/3C being supplied with mechanical connectors to suit multi-core cables.

➜➜ High-performance 2-part polyurethane 1402F-R Hazardous Area resin system.

➜➜ Suitable for use with wire armour (AWA and SWA) cables.

Order Reference

Diameter Range

External Length

External Width

Single Core XLPE/AWA/LSF

Two Core XLPE/SWA/LSF

Three Core XLPE/SWA/LSF

Four Core XLPE/SWA/LSF

LVI-3/2C

14.0-30.0

276.0

49.0

50mm²

1.5-6.0mm²

1.5-6.0mm²

1.5-6.0mm²

LVI-3/3C

23.0-35.0

360.0

54.0

70-95mm²

10-25mm²

10-16mm²

10-16mm²

LVI-3/4

28.0-47.0

400.0

69.0

120-185mm²

35-70mm²

25-50mm²

25-35mm²

LVI-3/5

45.0-60.0

580.0

105.0

240-500mm²

95-120mm²

70-95mm²

50-70mm²

LVI-3/6

48.0-70.0

700.0

126.0

630-800mm²

150-185mm²

120mm²

95-120mm²

LVI-3/7

50.0-90.0

890.0

140.0

1000mm²

240-400mm²

150-300mm²

150-185mm²

LVI-3/8

55.0-100.0

1210.0

140.0

-

-

400mm²

240-400mm²

3M LVI-3/IC ATEX Pilot Cable Joint Kits

BS EN 50393

3M ScotchcastTM Hazardous Area joint kits include the new flame-retardant, hydrocarbon resistant, halogen-free 1402FR resin packs. Designed for use with multicore or multi-paired armoured control and instrumentation cables, this new product features a totally enclosed resin mixing system which is suitable for use in areas of high soil contamination and ATEX-rated Hazardous Areas. The LVI-3/-IC range replaces the former LR-range and is designed for use with both compression splices or insulation displacement connectors (IDCs), which are supplied as separate items.

➜➜ High-performance 2-part polyurethane 1402F-R Hazardous Area resin system.

LV JOINTING & ACCESSORIES

Each kit comprises: two-part transparent mould, 1402FR resin pack/s, armour continuity stocking, constant force springs, Scotch T2319 self-amalgamating tape, phase spacer web and full instructions.

5

➜➜ Suitable for use with wire armour (AWA and SWA) cables.

Each kit comprises: two-part transparent mould, 1402FR resin pack/s, armour continuity stocking, constant force springs, Scotch T2319 self-amalgamating tape, phase spacer web and full instructions

Order Reference

Diameter Range

External Length

External Width

0.9mm² Multi-Pair PE/SWA

1.5mm² Multi-Core PVC/SWA

2.5mm² Multi-Core PVC/SWA

LVI-3/2-IC

14.0-30.0

276.0

49.0

1-2pairs

2-6cores

2-6cores

LVI-3/3-IC

23.0-35.0

360.0

54.0

5pairs

7-12cores

7-12cores

LVI-3/4-IC

28.0-47.0

400.0

69.0

10pairs

14-21cores

14-21cores

LVI-3/5-IC

45.0-60.0

580.0

105.0

15-20pairs

24-37cores

24-37cores

LVI-3/6-IC

48.0-70.0

700.0

126.0

30-50pairs

-

-

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

133


COLDSHRINK Tubing & Cable Accessories

ColdShrinkTM PST Tubes 3M ColdShrinkTM Permanent Sealing Tubes are ideal for insulation and protection of LV cables and approved for use by Network Rail for live rail terminations and in-line joints for DC track feeder applications. The ColdShrinkTM material provides a permanent radial seal, expanding and contracting with the cable under load conditions. Manufactured in EPDM rubber, the tubes are factory assembled, expanded onto a removable supporting plastic core. As the core is unwound, the insulating sleeve shrinks to form a tight seal around the terminal or splice providing a rugged environmental seal.

➜➜ Resists moisture, acids, alkalis, ozone and UV light.

LV JOINTING & ACCESSORIES

➜➜ Thick walled material to resist puncture.

➜➜ Retain their resiliency and pressure throughout years of ageing and exposure.

Order Reference

Diameter Range

Length

Feeder Cable Minimum

Feeder Cable Maximum

Primary Use

PADS Number

LO41

24.4-98.2

234.0

300mm²

1000mm²

Track feeder cable PST end terminal seal

055/121353

LO42

15.2-61.0

191.0

150mm²

240mm²

Track feeder cable PST end terminal seal

055/121351

LA11

38.1-114.0

457.0

300mm²

1000mm²

Track feeder cable PST in-line joint seal

055/121352

ColdShrinkTM Cable End Caps 3M ColdShrinkTM end caps feature the same material specification used within the Permanent Sealing Tubes and provide a permanent radial seal for un-energised cables at all voltages. Positioned over the end of the cable, the core is removed by hand. The live memory action of the EPDM material shrinks the end cap into position, providing a reliable, durable seal and protecting the cable ends from environmental damage.

➜➜ Resists moisture, acids, alkalis, ozone and UV light. ➜➜ Thick walled material to resist puncture.

5

134

➜➜ No heat required.

➜➜ No heat required. ➜➜ Retain their resiliency and pressure throughout years of ageing and exposure.

Order Reference

Diameter Range

Length

Single Core XLPE/AWA/LSF

Two Core XLPE/SWA/LSF

Three Core XLPE/SWA/LSF

Four Core XLPE/SWA/LSF

Three Core 3.3kV XLPE/SWA/LSF

EC1

11.6-20.9

55.0

-

1.5-10mm²

1.5-6.0mm²

1.5-6.0mm²

-

EC2

15.9-30.1

60.0

70-150mm²

10-70mm²

10-35mm²

6.0-25mm²

-

EC3

26.0-49.2

60.0

185-630mm²

70-240mm²

50-150mm²

25-120mm²

25-150mm²

EC4

45.5-84.3

65.0

800-1000mm²

300-400mm²

185-400mm²

150-400mm²

120-400mm²

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


COLDSHRINK Tubing & Cable Accessories

ColdShrinkTM Cable Abandonment Kits 3M ColdShrinkTM components, supplied in a complete kit form to enable abandonment of live, unscreened armoured power cables up to 3.3kV (LV), either permanently or temporarily.

➜➜ EPR, XLPE, PVC or LSOH outer sheath types.

➜➜ Tested for use in Zone 1 & Zone 2 Hazardous Areas.

➜➜ Lead (Pb) sheathed cables.

➜➜ Retain their resiliency and pressure throughout years of ageing and exposure.

➜➜ Wire armour or braided armour cables. Order Reference

Diameter Range

Single Core XLPE/AWA/LSF

Two Core XLPE/SWA/LSF

Three Core XLPE/SWA/LSF

Four Core XLPE/SWA/LSF

Three Core 3.3kV XLPE/SWA/LSF

CSCAK/1

12.0-18.0

-

1.5-6.0mm²

1.5-6.0mm²

1.5-4.0mm²

-

CSCAK/2

18.0-25.0

70-120mm²

10-35mm²

10-16mm²

6.0-16mm²

-

CSCAK/3

25.0-42.0

150-500mm²

50-150mm²

25-120mm²

25-95mm²

25-95mm²

CSCAK/4

42.0-55.0

500-630mm²

185-400mm²

150-185mm²

120-150mm²

120-185mm²

CSCAK/5

56.0-81.0

800-1000mm²

-

240-400mm²

185-400mm²

240-400mm²

Constant Force Springs Stainless steel 301/302 constant force springs are suitable for a range of solderless mechanical earthing applications:

➜➜ Screen connections on MV/HV cables. ➜➜ Lead (Pb) or corrugated aluminium (CAS) sheath earthing.

➜➜ Earthing of steel (SWA) or aluminium (AWA) armour wires at any voltage.

Using constant force springs is an easy and reliable way to earth terminations and cable joints as they constantly exert pressure on the earth braid to achieve a reliable continuity. Manufactured from Stainless Steel to BS EN 10151, Grade 1.4310, we offer both 3M and Filoform versions from stock.

3M Type

LV JOINTING & ACCESSORIES

Each kit comprises: ColdShrinkTM end cap and PST tube, copper braid, tinned copper mesh tape, constant force spring, Scotch 2228 mastic tape, ScotchfilTM putty, Scotch 23 self-amalgamating tape and full installation instructions. Suitable for use with the following LV cable types:

5

Filoform Type

Order Reference

Diameter Range

Spring Width

Spring Length

Internal Diameter

Order Reference

Diameter Range

Spring Width

Spring Length

Internal Diameter

P59

4.0-10.0

9.0

80.0

3.5

CFS00

5.0-10.0

6.35

75.0

4.5

P60

9.0-15.0

10.0

175.0

7.5

CFS0

9.0-15.0

10.0

175.0

7.5

P61

14.0-22.0

16.0

225.0

11.0

CFS1

14.0-22.0

16.0

210.0

11.0

P62

18.5-29.0

16.0

295.0

14.5

P63

23.5-37.0

16.0

375.0

18.5

CFS2

18.5-29.0

19.0

230.0

15.0

P64

31.0-50.0

16.0

505.0

25.0

CFS3

23.5-37.0

19.0

370.0

18.0

P65

44.0-70.0

20.0

710.0

32.0

CFS4

31.0-50.0

19.0

500.0

25.0

P66

58.0-94.0

20.0

935.0

44.0

CFS5

44.0-70.0

19.0

650.0

31.0

P67

70.0-110.0

20.0

1250.0

57.0

CFS6

58.0-94.0

19.0

900.0

42.0

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

135


3M SCOTCH Tapes

TemflexTM 1500 Tape Description: General use PVC tape, available in all popular colours.

Application: Primary electrical insulation for all wire, cable joints and repairs, busbar insulation, phase identification and cable harnessing. Designed to perform continuously in ambient temperatures up to 90ºC, not suitable for use at exceedingly cold temperatures. Good resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions, including ultraviolet exposure.

➜➜ Temperature rating up ➜➜ Good abrasion resistance. to 90ºC. ➜➜ Conforms to IEC60454-3➜➜ High dielectric strength. 1-5/F. ➜➜ Good resistance to corrosion, ➜➜ VDE Approved. UV moisture and chemicals. Order Ref.

Width

Thickness

Length

Voltage Class

T1500-

19.0

0.15

25mts

440v

Please add suffix for colour required: Blue BK Black BE GE Grey GY Green-Yellow RD Red WH White

BR OR YW

Brown Orange Yellow

Scotch 22 Tape Description: Black, heavy duty,

LV JOINTING & ACCESSORIES

premium grade PVC insulation tape.

5

Application: Suitable for heavy duty applications, cable and busbar insulation up to 600v, cable harnessing, cable sheath repair and sealing connectors. Designed to perform continuously in ambient temperatures up to +80ºC, the tape is conformable and suitable for cold weather applications down to -10ºC. 22 tape has excellent resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions.

➜➜ Temperature rating -10ºC to 80ºC. ➜➜ High elastic memory. ➜➜ Flame retardant.

➜➜ High resistance to corrosion, UV moisture and chemicals. ➜➜ Superb abrasion resistance. ➜➜ Conforms to BS3924 & UL510.

Order Ref.

Width

Thickness

Length

Voltage Class

T2212

12.0

0.254

33mts

600v

T2219

19.0

0.254

33mts

600v

T2225

25.0

0.254

33mts

600v

T2238

38.0

0.254

33mts

600v

T2250

50.0

0.254

33mts

600v

Scotch 2228 Tape Description: Black, exceptionally thick, self-amalgamating EPR mastic.

Application: Primary electrical insulation for all cables and wire up to 1000v. Can be used as a busbar insulation tape up to 35kV. Moisture sealing for a variety of applications: cable jackets, conduit entries, earth conductor sealing in ambient temperatures up to 90ºC, with an emergency overload rating of 130ºC. Excellent resistance to moisture, alkalis, acids, corrosion and varying weather conditions, including ultra-violet exposure.

➜➜ Temperature rating up to 90ºC. ➜➜ Highly conformable EPR material. ➜➜ Moisture resistance to UL486D.

➜➜ Compatible with solid dielectric cable insulations. ➜➜ Suitable for busbar insulation up to 35kV.

Order Ref.

Width

Thickness

Length

Voltage Class

T2228

50.0

1.65

3.03mts

1000v

Scotch 33+ Tape Description: Black, premium grade PVC insulation tape.

➜➜ Temperature rating -18ºC to 105ºC. ➜➜ Highly conformable. ➜➜ Flame retardant.

➜➜ High resistance to corrosion, UV moisture and chemicals. ➜➜ Excellent abrasion resistance. ➜➜ Conforms to BS3924 & UL510.

Application: Primary electrical insulation for all wire, cable joints and repairs and busbar insulation up to 600v, moisturetight electrical and mechanical protection. Abrasion and weather resistant, excellent electrical insulating properties, wraps and conforms well over a wide range of ambient temperatures up to 105ºC. Excellent resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions, including UV.

136

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Order Ref.

Width

Thickness

Length

Voltage Class

T33P

19.0

0.178

20mts

600v


3M SCOTCH Tapes

Scotch 35 Tape Description: Premium use PVC tape, available in all popular colours.

Application:

Insulation, phase identification and cable harnessing. Abrasion and weather resistant, excellent electrical insulating properties, wraps and conforms well over a wide range of ambient temperatures up to 80ºC. Good resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions, including ultraviolet exposure.

➜➜ Temperature rating up to 80ºC. ➜➜ High elastic memory. ➜➜ Flame retardant.

➜➜ Good resistance to corrosion, UV moisture and chemicals. ➜➜ Superb abrasion resistance. ➜➜ Conforms to BS3924 & UL510.

Order Ref.

Width

Thickness

Length

Voltage Class

T35

19.0

0.178

20mts

600v

Please add suffix for colour required: Blue BR Brown BE GY Green-Yellow OR Orange WH White YW Yellow

GE RD

Grey Red

Description:

Black PVC, allweather heavy duty insulation tape.

Application: Primary electrical insulation for all wire, cable joints and repairs and busbar insulation up to 600v, moisturetight electrical and mechanical protection. Abrasion and weather resistant, excellent electrical insulating properties, wraps and conforms well over a wide range of ambient temperatures up to 105ºC. Excellent resistance to abrasion, moisture, alkalis, acids, corrosion and varying weather conditions, including UV.

➜➜ Temperature rating -18ºC to 105ºC. ➜➜ Highly conformable. ➜➜ Flame retardant.

➜➜ High resistance to corrosion, UV moisture and chemicals. ➜➜ Excellent abrasion resistance. ➜➜ Conforms to BS3924 & UL510.

Order Ref.

Width

Thickness

Length

Voltage Class

T8819

19.0

0.216

20mts

600v

T8825

25.0

0.216

33mts

600v

T8838

38.0

0.216

33mts

600v

ScotchfilTM Putty Tape Description: Black, electrical insulation putty in a convenient tape form.

Application: UL recognised as a joint insulation for electrical conductors up to 600v, when over-wrapped with either Super 33+ or Super 88 PVC tape. Designed for a variety of void filling or padding applications, from low voltage cable splices to bolted connections on high voltage busbars or bushings. The tape is highly conformable and suitable for moisture sealing within cable joints and multiple cable connections.

➜➜ Temperature rating up to 80ºC. ➜➜ 3.175mm thick putty in tape form. ➜➜ Non-corrosive, synthetic rubber.

➜➜ Excellent electrical properties. ➜➜ Excellent aging properties. ➜➜ UL recognised Category OCOT2.

LV JOINTING & ACCESSORIES

Scotch Super 88 Tape

5

Order Ref.

Width

Thickness

Length

Voltage Class

Scotchfil

38.0

3.175

1.5mts

600v

Scotch VM Tape Description:

Black, self-fusing rubber, PVC backed insulating tape and pads with mastic.

Application: Designed to insulate and moisture seal all connections up to 600v, e.g. traffic and lighting cable connections and transformer bushing protection. Suitable for cable end sealing, terminal protection or general void filling tasks in both indoor and outdoor environments. Excellent resistance to abrasion, moisture, alkalis, acids, copper corrosion and varying weather and UV conditions.

➜➜ Temperature rating up to 80ºC. ➜➜ Excellent resistance to corrosion, UV, moisture and chemicals.

➜➜ Available in tape and pad form. ➜➜ Compatible with solid dielectric cable insulations. ➜➜ Excellent electrical properties.

Order Ref.

Width

Thickness

Length

Voltage Class

VM19

19.0

0.815

6mts

600v

VM38

38.0

0.815

6mts

600v

VM101

101.0

1.18

3mts

600v

VMP-10

114.0

3.2

165.0

600v

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137


3M SCOTCH Tapes

Scotch 13 Tape Description: Highly-conformable, semi-conductive MV/HV splicing tape.

Application: Designed for use within polymeric high voltage cable terminations and joints, rounding-off the cable terminals to minimise electrical stress. Also used to replicate the semiconductive layer of polymeric high voltage cables within joints and terminations or for constructing geometric stress cones. The tape is not oil resistant and should not be used with paper insulated cables.

➜➜ Semi-conductive EPR formulation. ➜➜ Temperature rating 0ºC to 90ºC. ➜➜ Emergency overload rating 130ºC.

➜➜ Compatible with solid dielectric cable insulations. ➜➜ Meets the requirements of ASTM D4388, Type IV.

Order Reference

Width

Thickness

Length

T1319

19.0

0.76

4.5mts

Scotch 23 Tape

LV JOINTING & ACCESSORIES

Description: Black, highlyconformable, self-fusing EPR MV/ HV insulation tape.

5

Application: Designed as a high-voltage insulation tape, for use up to 69kV. 23 tape is also suitable for use in replacing damaged cable jackets, moisture sealing electrical connections and busbar insulation up to 600v. 23 tape is non-vulcanising with stable conductivity over a wide range of temperatures up to 90ºC, with an emergency overload rating of 130ºC.

➜➜ Temperature rating 0ºC ➜➜ Self amalgamating EPR. to 90ºC. ➜➜ Excellent electrical insulation ➜➜ Compatible with solid properties, used as primary dielectric cable insulations. insulation up to 35kV. Order Reference

Width

Thickness

Length

T2319-1.5

19.0

0.76

1.5mts

T2319

19.0

0.76

9.15mts

T2325

25.0

0.76

9.15mts

T2338

38.0

0.76

9.15mts

T2350

50.0

0.76

9.15mts

Scotch 24 Tape Description: Conformable tinned copper wire braid, in a flat tape form.

➜➜ Temperature rating 0ºC to 90ºC. ➜➜ Inter-locking open-weave 36AWG tinned copper wires in tape form.

➜➜ Fire, oil & corrosion resistant. ➜➜ Excellent resistance to solvents moisture, UV and weathering.

Application: Provides additional shielding for cable joints or terminations on shielded data cables or high voltage screened power cables. Because of it’s construction, the tape inter-locks with the previous layer, thereby assuring a tighter wrap. Compatible with all high voltage splicing and terminating materials and cable insulation types.

Order Reference

Width

Thickness

Length

T2425

25.0

0.406

4.5mts

Scotch 25 Tape Description: Tinned copper wire braid, in flat tape form. 16mm² cross-sectional area.

➜➜ Temperature rating 0ºC to 90ºC. ➜➜ 240 strands of 30AWG tinned copper wire in tape form.

Application: Current path across shielded cable joints or

➜➜ High current-carrying capacity. ➜➜ Fire, oil & corrosion resistant. ➜➜ Excellent resistance to solvents moisture, UV and weathering.

grounding in high voltage joints, terminations etc. 25 tape is highly conformable due to it’s woven construction of 240 strands of 30AWG tinned copper wires.

138

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Order Reference

Width

Thickness

Length

T2512

12.0

2.38

4.5mts


3M SCOTCH Tapes

Scotch 69 Tape Description: White, glass cloth tape with high temperature adhesive.

Application: Designed for insulating electric and induction type furnace power supply leads, 69 tape is equally suitable for most high temperature protection uses, or as a LSFZeroHalogen overwrap for cables, joints, terminations etc. Offers protection against fire in confined areas such as tunnels when used in conjunction with 77 tape for arc and fire-proofing applications.

➜➜ High temperature rated: +200ºC. ➜➜ Conforms to Military Specification No: MIL-I-19166C.

➜➜ Flame retardant. ➜➜ Good resistance to corrosion, UV moisture and chemicals ➜➜ Excellent insulating properties.

Order Ref.

Width

Thickness

Length

Voltage Class

T6915

15.0

0.177

33mts

600v

T6919

19.0

0.177

33mts

600v

T6925

25.0

0.177

33mts

600v

T6938

38.0

0.177

33mts

600v

T6950

50.0

0.177

33mts

600v

Description: Grey, highlyconformable, self-amalgamating, anti-tracking insulation tape.

➜➜ Inorganic silicone formulation. ➜➜ Class “H” material, capable of continuous operation at 180ºC.

➜➜ High dielectric strength. ➜➜ Excellent arc and track resistance. ➜➜ Compatible with solid dielectric cable insulations.

Application: Used as an over-wrap for protection of high voltage cables against arcing and tracking. 70 tape features instantaneous fusion, self-amalgamating upon contact and benefits from the inherent LSFZeroHalogen characteristics of the silicone rubber material, making it ideal for use in confined areas. Capable of continuous operation at 180ºC.

Order Reference

Width

Thickness

Length

T7025

25.0

0.3

9mts

Scotch 77 Tape Description: Black, fire and electric arc proofing tape.

➜➜ Flame retardant. ➜➜ Good resistance to corrosion, UV moisture and chemicals. ➜➜ Self extinguishing to UL94-V0. ➜➜ Excellent insulating properties. ➜➜ Heat activated intumescent characteristics.

5

Application: The unique formulation of 77 tape creates an intumescent elastomer which expands in fire to form a thick char build-up between the flame and cable. This insulating barrier acts as a heat shield and flame barrier, protecting the cables and accessories. Extremely conformable, 77 tape should be used in conjunction with 69 tape to form an excellent arc and fireproofing barrier.

LV JOINTING & ACCESSORIES

Scotch 70 Tape

Order Reference

Width

Thickness

Length

T7738

38.0

0.76

6mts

T7776

76.0

0.76

6mts

Scotch 2220 Tape Description: Black mastic, resistive stress control tape.

➜➜ Resistive stress control formula. ➜➜ Temperature rating 0ºC to 90ºC.

➜➜ Emergency overload rating 130ºC. ➜➜ Compatible with solid dielectric cable insulations.

Application: Provides stress relief for all high voltage cable joints and terminations, reduces the stress concentration to values found within continuous cables. Changes the voltage distribution in the electrical field surrounding a high voltage termination or joint.

Order Reference

Width

Thickness

Length

T2220

19.0

0.762

4.5mts

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139


3M SCOTCH Tapes

ScotchrapTM 50 Tape Description: Black, thick PVC tape with special high-tack adhesive.

Application: The ScotchrapTM adhesive is formulated to resist corrosion of metal piping systems above and below ground, fittings and joints on mill-coated pipe and electrical conduit systems. Excellent resistance to abrasion, impact, punctures, moisture, alkalis, acids, corrosion and varying weather conditions, including ultraviolet exposure. Can be used as a build-up compound on highly irregular surfaces, providing a smooth waterproof taping surface.

➜➜ Temperature rating -48ºC ➜➜ Resistant to impact and to 80ºC. punctures. ➜➜ Excellent resistance ➜➜ Excellent electrical strength to abrasion moisture, and insulating properties. corrosion, acids, salts alkalis, UV and weathering. Order Reference

Width

Thickness

Length

T5025

25.0

0.254

30.5mts

T5050

50.0

0.254

30.5mts

T50101

101.0

0.254

30.5mts

T50152

152.0

0.254

30.5mts

ScotchrapTM 51 Tape Description: Black, extra-thick

LV JOINTING & ACCESSORIES

PVC tape with special high-tack adhesive.

5

Application: The ScotchrapTM adhesive is formulated to resist corrosion of metal piping systems above and below ground, fittings and joints on mill-coated pipe and electrical conduit systems. Excellent resistance to abrasion, impact, punctures, moisture, alkalis, acids, corrosion and varying weather conditions, including ultraviolet exposure. Can be used as a build-up compound on highly irregular surfaces, providing a smooth waterproof taping surface.

➜➜ Temperature rating -48ºC ➜➜ Resistant to impact and to 80ºC. punctures. ➜➜ Excellent resistance ➜➜ Excellent electrical strength to abrasion moisture, and insulating properties. corrosion, acids, salts alkalis, UV and weathering. Order Reference

Width

Thickness

Length

T5125

25.0

0.508

30.5mts

T5150

50.0

0.508

30.5mts

T51101

101.0

0.508

30.5mts

T51152

152.0

0.508

30.5mts

Scotch Repair Tape Description: Ideal for quick, longlasting repairs to cable outer sheaths damaged during installation.

➜➜ Ideal for on-site, quick, universal cable sheath repairs. ➜➜ Durable and flexible.

➜➜ No heat required. ➜➜ Water resistant. ➜➜ Self healing. ➜➜ Flame retardant.

Application: Highly flexible and easy to install, providing a durable, abrasion and weather resistant cable protection layer with self-healing capabilities. Wraps and conforms well over a wide range of ambient temperatures up to 105ºC.

Order Reference

Width

Thickness

Length

T2234

50.8

1.6

1.82mts

Scotch 2000 Tape Description: Grey, vinyl-based water resistant duct tape.

➜➜ Non-cloth vinyl duct tape, does not absorb moisture. ➜➜ Easy tear.

➜➜ Clean removal, minimal residue. ➜➜ Water resistant.

Application: Designed for general purpose cable bundling or harnessing applications, 2000 has a myriad of industrial/ commercial taping uses.

140

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Order Reference

Width

Thickness

Length

T2000

51.0

0.152

46mts


PRYSMIAN Compound, Putty & Paste

R391 Weatherproof Sealing Compound Non-hardening plastic weatherproof compound which can be applied to protect electrical connections from moisture and corrosive vapours. Has the consistency of putty and good insulation properties, being rated at 1000v AC. May be moulded around cable terminals and connections or used to mechanically seal any form of enclosure, conduit box or cable gland. Being soft enough to mould around intricate contours or pressed into fine cavities, it has the ability to resist the dislodging effects of vibration and prevent moisture creepage. Does not harden on exposure to air or sunlight, making it very easy to remove and therefore ideal for use in maintenance purposes where cables may have to be removed and replaced at regular intervals.

Order Reference

Pack Size

R391

500g

R392

3.0kg

BICASEAL Putty Two-part, hardening putty that can be used for sealing, repairing, jointing, insulation and waterproofing a variety of materials including metal, wood, glass, ceramics and some plastics. The putty consists of resin and hardener which, when mixed in equal parts (until a uniform colour is formed), may be moulded around terminals and connections or used to mechanically seal any form of enclosure, conduit box or cable gland. The resultant compound then hardens to form a tough, resilient bond onto the worked material which can be drilled, tapped, filed or cut. Bicaseal solid setting putty resists water permeation and is unaffected by dilute acids and alkalis in liquid or vapour form. It has no deleterious effects on metals, plastic, natural or synthetic rubber, PVC or most other polymeric cable insulation. Suitable for capping the ends of metal or PVC sheath cables and for sealing the interstices of multi-core cables, thus providing a moisture barrier. Order Reference

Pack Size

F70612-52

500g

LV JOINTING & ACCESSORIES

Suitable for use to prevent electrical leakage on short circuits and protection of electrical contacts against corrosion. It is a useful filler for junction or conduit boxes and the sealing of irregular opening screw threads and cable entries.

5

BX1 Oxide Inhibiting Paste The Prysmian BICON X1 oxide inhibiting, electrical joint compound are designed to prevent galvanic corrosion and to enhance the connections within electrical joints. Can be used at any interface between different metals to prevent oxide build up. The inhibiting paste has a natural petroleum grease base. Especially effective at preventing oxide build up when used on copper to aluminium and aluminium to aluminium cable joints.

Order Reference

Pack Size

BX1-225

225g

BX1-BUCKET

3.0kgs

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141


SCOTCH Aerosol Sprays & Cleaning Wipes

3M Aerosol Sprays The 3M ScotchTM Spray product range consists of a number of different insulating, cleaning, protective and preventative maintenance sprays. These products should form a major part of any maintenance programme, from preventative action to repairing damage in all electrical and electronic environments. By safeguarding the quality and function of technical equipment and accessories, service life can be considerably increased. All of these ScotchTM Sprays are comply with all European legal requirements, including safety instructions printed on all spray cans. Alternatively this information on material and safety data sheets can be obtained from our website if required.

LV JOINTING & ACCESSORIES

➜➜ All products are CFC free.

➜➜ Supplied in 400ml cans.

Order Reference

Description

Application

Temperature Rating

Colour

1600

Anti Corrosion Spray

Protects against moisture, salt water spray, corrosive media and impacts.

80ºC

Black

1601

Clear Protective Insulation Spray

Hardens into a flexible film, resistant to UV rays, acids, oils and alkalis.

120ºC

Clear

1602

Red Protective Insulation Spray

Hardens into a flexible film, resistant to UV rays, acids, oils and alkalis.

120ºC

Red

1605

Dehumidifier Spray

For preventative maintenance, penetrates and displaces moisture.

-75ºC +175ºC

Beige

1609

Silicone Spray

For preventative maintenance, protection and lubrication.

-32ºC 177ºC

Clear

1617

Zinc Spray

Cold galvanising for mild steel products, primer for metal constructions.

500ºC

Grey

1625

Contact Cleaner

Ideal for general cleaning. Loosens dirt, light oxide layers and impurities.

NA

Clear

1626

Degreasing Cleaner

Ideal for dissolving greases, oils, resins and tar.

NA

Clear

1633

Rust Remover

Is a moisture barrier to inhibit rust and corrosion. Displaces moisture.

NA

Clear

5 Cable Cleaning Wipes

3M cable cleaning and degreasing wipes are lint free, high strength wipes impregnated with an environmentally friendly chemical solvent. The cable wipes, available in 75, 250 and 500 wipe containers, are suitable for removing grease, oil, tar, bitumen and many other impurities from cables before jointing and switchgear. May also be used for degreasing overhead rail powerlines. 3M wipes are able to remove both old and heavy deposits with easy, without hazard to the user, equipment or environment. Uses:

➜➜ Cable cleaning prior to jointing.

➜➜ Sub-station cleaning and maintenance. ➜➜ Removal of protective greases and jelly from switchgear. ➜➜ Degreasing overhead power lines or rails. Order Reference

142

Number of Wipes Per Tub

Volume

WIPE1

75

1ltr

WIPE3

250

3ltr

WIPE12

500

12ltr

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HEATSHRINK Tubing & Cable Accessories

ZHCTW Heatshrink Sleeving

BS4G-198 Pt.3 Type 15

Commercial-grade LSFZeroHalogen, self-extinguishing heatshrink polyolefin sleeving, generally used for phase identification or additional insulation for Low Voltage power cables. Available as standard in phase colours to IEC 60446, special colours are available to order. Can be supplied on standard spool lengths, or cut to order in multiples of 1 metre.

➜➜ Highly flexible.

➜➜ Shrinking temperature: 100ºC.

➜➜ Self-extinguishing & flame retardant.

Expanded Diameter

Recovered Diameter

Wall Thickness

600/1000v Suggested Core Size

ZHCTW 16

1.6

0.8

0.43

-

150/200

ZHCTW 24

2.4

1.2

0.51

0.5mm²

150/200

ZHCTW 32

3.2

1.6

0.51

0.75-1.0mm²

150/200

ZHCTW 48

4.8

2.4

0.51

1.5-2.5mm

75/100

ZHCTW 64

6.4

3.2

0.65

2.5-6.0mm²

75/100

ZHCTW 95

9.5

4.8

0.65

6.0-16mm

75/100

ZHCTW 127

12.7

6.4

0.65

10-35mm²

75/100

ZHCTW 190

19.0

9.5

0.75

25-95mm

60/100

ZHCTW 254

25.4

12.7

0.90

50-150mm²

ZHCTW 380

38.1

19.1

1.00

150-300mm

ZHCTW 510

50.8

25.4

1.15

240-630mm²

ZHCTW 762

76.2

38.1

1.25

630-1000mm

²

²

²

Spool Length (mts)

LV JOINTING & ACCESSORIES

Order Reference

60/50 30/50

²

30/25 ²

30

Standard colours, please add suffix required: BE

Blue

BK

Black

BR

Brown

GE

Grey

YW

Yellow

GY

Green-Yellow

RD

Red

Special colours available on request, subject to MOQs: GN

Green

CL

Clear

WH

White

TECHNICAL DATA

Test Method

5 Value

Specification/Standard

BS4G-198 Pt.3 Type 15

Continuous Temperature Range

-

-30ºC to +125ºC

Shrinking Temperature

-

+100ºC

Tensile Strength

ISO 37

7MPa (min.)

Ultimate Elongation

ISO 37

200% (min.)

Dielectric Strength

IEC 243

15kV/mm

Oxygen Index (at ambient)

ISO 4589-2

32 (max.)

Smoke Index

IEC 60684-2

20 (max.)

Toxicity Index (per 100grams)

IEC 60684-2

5 (max.)

Heat Shock Pass

ASTM D2671

4hrs @ +175ºC

Heat Ageing

ISO 188

168hrs @ +135ºC

Low Temperature Flexibility

ASTM D2671

4hrs @ -30ºC

Corrosion (Copper Contact & Mirror)

ASTM D2671

Zero

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143


HEATSHRINK Tubing & Cable Accessories

Medium/Thick Wall Heatshrink Tubings Heat-shrinkable tubings suitable for low voltage insulation or environmental protection to all polymeric or paper insulated cables. Used as the primary insulation for cable splices/joints up to 1000v or the re-jacketing of damaged cable sheaths at all voltages. Manufactured from thermally-stabilised, cross-linked, weather-resistant polyolefin material. Supplied as standard internally coated with a co-extruded hot-melt adhesive, each product can also be supplied uncoated. Supplied as standard in 1000mm lengths, cut lengths and bulk spools can also be supplied to special order.

➜➜ Resists moisture, acids, alkalis, ozone and UV light.

➜➜ Provides a water-tight seal upon recovery.

➜➜ Offers mechanical durability.

LV JOINTING & ACCESSORIES

Medium-Wall

Thick-Wall

Order Reference

Expanded Diameter

Recovered Diameter

Wall Thickness

Order Reference

Expanded Diameter

Recovered Diameter

Wall Thickness

MWT 9/3/1000

9.0

3.0

2.0

TWT 12/4/1000

12.0

4.0

2.6

MWT 12/3/1000

12.0

4.0

2.0

TWT 20/6/1000

20.0

6.0

2.7

MWT 22/6/1000

22.0

6.0

2.5

TWT 30/8/1000

30.0

8.0

3.0

MWT 30/8/1000

30.0

8.0

2.6

TWT 40/12/1000

40.0

12.0

3.2

MWT 40/12/1000

40.0

12.0

2.6

MWT 55/16/1000

55.0

16.0

2.7

TWT 55/16/1000

55.0

16.0

3.2

MWT 80/22/1000

80.0

22.0

3.0

TWT 80/22/1000

80.0

21.0

3.5

MWT 120/34/1000

120.0

34.0

3.0

TWT 120/34/1000

120.0

34.0

4.0

MWT 140/40/1000

140.0

40.0

3.2

TWT 140/40/1000

140.0

40.0

4.0

MWT 160/50/1000

160.0

50.0

3.3

TWT 160/50/1000

160.0

50.0

4.0

MWT 180/60/1000

180.0

60.0

3.3

TWT 180/60/1000

180.0

60.0

4.0

TECHNICAL DATA

5

144

Test Method

Value

Specific Gravity

ASTM D – 1505

1.25 + 0.2

Water Absorption

ASTM D – 570/ISO 62

0.2% (max.)

Tensile Strength

ASTM D – 412/ISO 37

10 N/mm² (min.)

Ultimate Elongation

ASTM D – 412/ISO 37

350% (min.)

Hardness

ASTM D 2240

45 +/- 3 Shore D

Volume Resistivity

ASTM D – 257/ISO 93

1x1012 Ohm-cm (min.)

Dielectric Strength

ASTM D – 149/ISO 243

8kV/mm (min.)

Dielectric Constant

ASTM D – 150/ISO 250

3.5 (max.)

Fungus Resistance

ASTM G – 21

<1

Salt Spray Test

ASTM B – 117

No pitting/No corrosion

Chemical Resistance: Immersion in following liquids for 24 hours at room temperature: NAOH (40%), H2So4 (3%), Toluene and Acetone

ISO 175

Good No visual defects

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HEATSHRINK Tubing & Cable Accessories

Heatshrink Cable End Caps Heatshrinkable cable end caps used for sealing all un-energised cables to prevent moisture ingress. Manufactured from semi-rigid, self-extinguishing, thermally-stabilised crosslinked polyolefin material with hot-melt adhesive lining. Longitudinal change up to 10% on shrinkage. Valve fitting for pressurised cables can also be accommodated.

➜➜ Suitable for un-energised sealing cables at all voltages.

➜➜ Offers mechanical durability. ➜➜ Provides a water-tight seal upon recovery.

Order Reference

Expanded Diameter

Recovered Diameter

Wall Thickness

Overall Length (up to +10%)

Hot Melt Adhesive Coating Length

CEC 14/4

14.0

4.5

2.5

60.0

15.0

CEC 24/8

24.0

8.0

2.8

65.0

15.0

CEC 40/17

40.0

17.0

3.2

105.0

35.0

CEC 55/25

55.0

25.0

4.2

105.0

70.0

CEC 75/34

75.0

34.0

3.5

105.0

70.0

CEC 100/59

100.0

59.0

3.5

110.0

70.0

CEC 120/59

120.0

59.0

3.5

110.0

70.0

CEC 145/71

145.0

71.0

4.6

120.0

70.0

CEC 158/59

158.0

59.0

4.6

190.0

70.0

LV JOINTING & ACCESSORIES

➜➜ Resistant to UV light, common fluids and solvents.

TECHNICAL DATA

5 Test Method

Value

Specific Gravity

ASTM D – 1505

1.1 + 0.2

Water Absorption

ASTM D – 570/ISO 62

1% (max.)

Tensile Strength

ASTM D – 412/ISO 37

10 N/mm² (min.)

Ultimate Elongation

ASTM D – 412/ISO 37

300% (min.)

Hardness

ASTM D 2240

45 + 3 Shore D

Volume Resistivity

ASTM D – 257/ISO 93

1x1012 Ohm-cm (min.)

Dielectric Strength

ASTM D – 149/ISO 243

10kV/mm (min.)

Dielectric Constant

ASTM D – 150/ISO 250

3.5 (max.)

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145


HEATSHRINK Tubing & Cable Accessories

Heatshrink Cable Breakouts Heatshrinkable cable breakout range, suitable for environmental sealing of cable interstices and crutch area when breaking formation. Suitable for use with all polymeric or paper insulated cables at any voltage. Manufactured from semi-rigid, self-extinguishing, thermally-stabilised cross-linked polyolefin material with hot-melt adhesive lining.

➜➜ Resistant to UV light, common fluids and solvents.

➜➜ Provides a water-tight seal upon recovery.

➜➜ Offers mechanical durability.

LV JOINTING & ACCESSORIES

Two-Core Breakouts

5

Order Reference

Outside Diameter Range

Core Diameter Range

Wall Thickness

600/1000v Suggested Core Size

Recovered Length Range

EB2 3210

10.0-30.0

4.0-12.0

1.5

4.0-35mm²

87.0-90.0

EB2 5024

24.0-50.0

7.0-21.0

3.0

50-95mm²

118.0-121.0

EB2 8025

25.0-80.0

15.0-35.0

2.2

120-300mm²

185.0-195.0

Three-Core Breakouts EB3 2509

9.0-25.0

3.0-9.0

2.5

4.0-35mm²

70.0-72.0

EB3 5523

23.0-55.0

8.0-25.0

3.3

70-185mm²

165.0-177.0

EB3 7528

28.0-75.0

13.0-35.0

3.5

185-300mm²

211.0-215.0

EB3 11025

25.0-110.0

17.0-50.0

4.0

400-630mm²

210.0-220.0

Four-Core Breakouts EB4 2809

9.0-28.0

2.0-8.0

2.2

4.0-25mm²

77.0-80.0

EB4 3512

12.0-35.0

4.0-13.0

2.5

16-70mm²

102.0-105.0

EB4 6025

25.0-60.0

8.0-25.0

4.2

50-150mm²

186.0-194.0

EB4 9536

36.0-95.0

14.0-35.0

3.5

150-400mm²

220.0-222.0

3.0-20.0

4.0

16-95mm²

95.0-105.0

185-630mm² 70-240mm²

180.0-190.0

Five-Core Breakouts EB5 7015

15.0-70.0

Six-Core Breakouts To suit three-core cables with three fibre-optic or earth cables

TECHNICAL DATA

EB6 11554

146

54.0-115.0

20.0-54.0 13.0-30.0

4.3

Test Method

Value

Density

ASTM D – 1505

1.05 + 0.2g/cm2

Water Absorption

ASTM D – 570/ISO 62

0.15% (max.)

Tensile Strength

ASTM D – 412/ISO 37

13 N/mm² (min.)

Ultimate Elongation

ASTM D – 412/ISO 37

400% (min.)

Hardness

ASTM D 2240

45 + 3 Shore D

Volume Resistivity

ASTM D – 257/ISO 93

1x1012 Ohm-cm (min.)

Dielectric Strength

ASTM D – 149/ISO 243

10kV/mm (min.)

Dielectric Constant

ASTM D – 150/ISO 250

5 (max.)

Ultimate Elongation

ASTM D – 412/ISO 37

300% (min.)

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HEATSHRINK Tubing & Cable Accessories

Heatshrink Sheath Repair Sleeves Adhesive-lined, heatshrinkable wraparound sleeves with stainless steel self-locking channel, primarily used for outer sheath repair for power cables any voltage. Provides corrosion protection to the cable’s armouring and a watertight seal around the sheath. Manufactured from semi-rigid, self-extinguishing, thermally-stabilised cross-linked polyolefin material with hot-melt adhesive lining. Supplied as standard in 1000mm lengths, other lengths can also be supplied to special order, up to 1500mm.

➜➜ Provides a water-tight seal upon recovery.

➜➜ Offers mechanical durability. ➜➜ Thermochromatic paint changes at correct shrinkage temperature (250ºC).

Expanded Diameter

Recovered Diameter

Wall Thickness

Sleeve Width (when flat)

Overlap Width

SWRS 52/10/1000

52.0

10.0

0.9

175.0 ± 5.0

18.0

SWRS 76/22/1000

76.0

22.0

0.9

260.0 ± 10.0

18.0

SWRS 100/30/1000

100.0

30.0

0.9

355.0 ± 15.0

30.0

SWRS 139/38/1000

139.0

38.0

0.9

450.0 ± 15.0

30.0

SWRS 185/55/1000

185.0

55.0

0.9

590.0 ± 15.0

30.0

SWRS 210/60/1000

210.0

60.0

0.9

720.0 ± 25.0

30.0

TECHNICAL DATA

Order Reference

Test Method

Value

Water Absorption

ASTM D – 570/ISO 62

0.1% (max.)

Tensile Strength

ASTM D – 412/ISO 37

17.5 N/mm² (min.)

Ultimate Elongation

ASTM D – 412/ISO 37

300% (min.)

Torchability

TE 201 AOL

No Split

ESCR 48hours @ 50ºC

ASTM D – 1693

No Cracks

Dielectric Strength

ASTM D – 149

128kV/mm (min.)

Chemical Resistance: Immersion in following liquids for 24 hours at room temperature: NAOH (40%), H2So4 (3%), Toluene and Acetone

ISO 175

Good No visual defects

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LV JOINTING & ACCESSORIES

➜➜ Resistant to UV light, common fluids and solvents.

5

147


HEATSHRINK Tubing & Cable Accessories

Heatshrink Multi-Core SWA Joint Kits Utilising components from our heatshrink tubing range and suitable for use with mechanical connectors, standard joints are available to suit XLPE/SWA/ PVC or LSF low voltage cables up to 1000v. Custom variants are also available to accommodate virtually any cable configuration, to special order. Suitable for installation in confined areas such as cable trays due to their small profile.

➜➜ Slimline profile and ideal for vertical jointing. ➜➜ Allows for immediate back-fill and/or energisation.

LV JOINTING & ACCESSORIES

➜➜ Mechanical durability equal to the cable.

148

➜➜ Custom variants available for transitional or trifurcating jointing.

Order Reference

Cable Range

Overall Length

Earth Continuity Method

Suggested Connector

RHLAJ 1.5-2.5-4

1.5-2.5mm²

300.0

Tinned Copper Mesh

-

RHLAJ 4-6-4

4.0-6.0mm²

400.0

Tinned Copper Mesh

-

RHLAJ 10-16-4

10-16mm²

550.0

Tinned Copper Mesh

MF 4-1

RHLAJ 25-50-4

25-50mm²

600.0

Aluminium Cage

MF 4-2

RHLAJ 70-95-4

70-95mm²

700.0

Aluminium Cage

332/601/010

RHLAJ 120-185-4

120-185mm²

900.0

Aluminium Cage

332/592/010

RHLAJ 240-400-4

240-400mm²

1200.0

Aluminium Cage

332/617/010

Heatshrink Single-Core AWA Joint Kits Order Reference

Cable Range

Overall Length

Earth Continuity Method

Suggested Connector

RHLAJ 50-95-1

50-95mm²

500.0

Tinned Copper Mesh

332/601/010

RHLAJ 120-185-1

120-185mm²

600.0

Aluminium Cage

332/592/010

RHLAJ 240-300-1

240-300mm²

650.0

Aluminium Cage

332/602/010

RHLAJ 400-630-1

400-630mm²

700.0

Aluminium Cage

332/603/010

TECHNICAL DATA

5

➜➜ Suitable for use with mechanical core connectors, available separately.

Test Method

Value

Specific Gravity

ASTM D – 1505

1.25 + 0.2

Water Absorption

ASTM D – 570/ISO 62

0.2% (max.)

Tensile Strength

ASTM D – 412/ISO 37

10 N/mm² (min.)

Ultimate Elongation

ASTM D – 412/ISO 37

350% (min.)

Hardness

ASTM D 2240

45 +/- 3 Shore D

Volume Resistivity

ASTM D – 257/ISO 93

1x1012 Ohm-cm (min.)

Dielectric Strength

ASTM D – 149/ISO 243

8kV/mm (min.)

Dielectric Constant

ASTM D – 150/ISO 250

3.5 (max.)

Fungus Resistance

ASTM G – 21

<1

Salt Spray Test

ASTM B – 117

No pitting/No corrosion

Chemical Resistance: Immersion in following liquids for 24 hours at room temperature: NAOH (40%), H2So4 (3%), Toluene and Acetone

ISO 175

Good No visual defects

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POWERSAFE LV Connectors

POWERSAFE High-Current Connectors

EN 605269

POWERSAFE high-current connectors are used throughout the Low Voltage temporary power generation industry to connect LV generators to load (drain) equipment. The compact design and high-current capacity has now led to these products being adopted by the Military, vessel wiring, rail, dockside, data centre and entertainment industries, anywhere where a high-current and reliable, locked LV equipment connection is required. The POWERSAFE range is inter-mateable with the original VEAM PowerLock product, but a redesign of the active contact element and superior materials and construction has led to a range of products with up-rated current carrying capacity and higher short-circuit capability. This makes the POWERSAFE product range the highest current-rated connector system of its type available on the market today.

➜➜ IP2X finger-proof contacts for both male and female genders.

➜➜ Superior short-circuit capability, up to 35.5kA.

➜➜ Multi-point, self-wiping contact area.

➜➜ Surge current rating: 75kA.

➜➜ Permanent identification marking. ➜➜ Metric, EN-compliant cable gland entry with strain relief. ➜➜ No special tools required for assembly. ➜➜ Bayonet-lock mating method ➜➜ Increased electrical performance. ➜➜ Mechanical Allen-key contact used between: 16-150mm² (500A version).

Power Generation Side

A. Panel Source Socket

A

B. Line Source Coupler

B

C

➜➜ In accordance with EN 605269, IP68 ingress-protection rated. ➜➜ Reduced insertion force. ➜➜ High impact and abrasion resistance. ➜➜ Flame retardant to UL94-VO. Zero Oxygen Index. ➜➜ Rubber protective caps to protect against moisture, dirt and abrasion. ➜➜ RoHs Compliant. ➜➜ CE Compliant. ➜➜ Mating cycles greater than 500 operations.

C. Line Drain Plug

B

5

D. Panel Drain Connector

C

D

Power Load Side

➜➜ Silver-plated, low-resistance contacts.

LV JOINTING & ACCESSORIES

➜➜ Available colour-coded to European, ➜➜ Compression-type contacts US and Australian directives. used between: 150-300mm² (800A version). ➜➜ Mechanically keyed to prevent connection errors. ➜➜ Exceptional continuous currentcarrying capacity, up to 800A. ➜➜ Locking mechanism to prevent accidental disconnection ➜➜ High temperature-resistant under load. materials used through the range.

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149


POWERSAFE LV Connectors

SPS Panel Source Socket Connectors Fitted to the power supply side, whether LV generator or conventional mains power, panel source connectors provide a touch-safe socket outlet which are supplied colour-coded and mechanically keyed to prevent connection errors. Mates with line drain connectors below.

➜➜ Available in 500A and 800A versions.

➜➜ Camlok mountable versions available on request.

➜➜ Four colour-coding options. Please choose from the cable below.

LV JOINTING & ACCESSORIES

Supplied with an internal M12 connection stud as standard suitable for cable lug connection within the equipment. Crimp-type cable connection is also available as a product option.

Connector Type

Key Position

EU Harmonised Colour-Coding

UK Traditional Colour-Coding

USA Colour-Coding

Australia Colour-Coding

500A Threaded Post

800A Threaded Post

SPS-E

Earth

GN

Green

GN

Green

GN

Green

GN

Green

T5

T8

SPS-N

Neutral

BL

Blue

BK

Black

W

White

BK

Black

T5

T8

SPS-1

Phase 1

BN

Brown

R

Red

BK

Black

R

Red

T5

T8

SPS-2

Phase 2

BK

Black

Y

Yellow

R

Red

W

White

T5

T8

SPS-3

Phase 3

GY

Grey

BL

Blue

BL

Blue

BL

Blue

T5

T8

SLD Line Drain Plug Connectors Line drain plug connectors are fitted to the line cable and mate with the panel source sockets shown above or SLS line source couplers. Featuring finger-proof contacts to prevent accidental contact with live elements and supplied colour-coded and mechanically keyed to prevent connection errors. A secondary spring-loaded pin is fitted to the plug connector which engages with a slot in the source connector used to prevent accidental disconnection under load.

➜➜ 500A version with Allen-key conductor contact for use between 25-150mm².

5

150

➜➜ Supplied with compression gland to provide moisture seal to cable entry point.

➜➜ 800A version with sizesensitive compression contacts for 150-300mm².

Connector Type

Key Position

EU Harmonised Colour-Coding

UK Traditional Colour-Coding

USA Colour-Coding

Australia Colour-Coding

500A Version

800A Version

Gland Size

SLD-E

Earth

GN

Green

GN

Green

GN

Green

GN

Green

S150

C*

**

SLD-N

Neutral

BL

Blue

BK

Black

W

White

BK

Black

S150

C*

**

SLD-1

Phase 1

BN

Brown

R

Red

BK

Black

R

Red

S150

C*

**

SLD-2

Phase 2

BK

Black

Y

Yellow

R

Red

W

White

S150

C*

**

SLD-3

Phase 3

GY

Grey

BL

Blue

BL

Blue

BL

Blue

S150

C*

**

500A version uses a screw-type connection terminal suitable for 150mm² conductors. Smaller conductor sizes require copper reduction sleeves. Please add conductor size required to complete Order Reference.

**Select gland size based on cable outside diameter:

800A version uses a copper compression contact for sizes 150-300mm². *Please add conductor size required to complete Order Reference.

40S

15.0-23.0mm

40A

19.0-28.0mm

40B

22.0-32.0mm

50

29.0-38.0mm

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POWERSAFE LV Connectors

SPD Panel Drain Connectors Fitted to the load equipment side, panel drain connectors feature finger-proof contacts and are colour-coded and mechanically keyed to prevent connection errors. A secondary spring-loaded pin is fitted to the connector which engages with a slot in the line source connector (shown below) to prevent accidental disconnection under load

➜➜ Available in 500A and 800A versions.

➜➜ Camlok mountable versions available on request.

➜➜ Four colour-coding options. Please choose from the cable below.

Connector Type

Key Position

EU Harmonised Colour-Coding

UK Traditional Colour-Coding

USA Colour-Coding

Australia Colour-Coding

500A Threaded Post

800A Threaded Post

SPD-E

Earth

GN

Green

GN

Green

GN

Green

GN

Green

T5

T8

SPD-N

Neutral

BL

Blue

BK

Black

W

White

BK

Black

T5

T8

SPD-1

Phase 1

BN

Brown

R

Red

BK

Black

R

Red

T5

T8

SPD-2

Phase 2

BK

Black

Y

Yellow

R

Red

W

White

T5

T8

SPD-3

Phase 3

GY

Grey

BL

Blue

BL

Blue

BL

Blue

T5

T8

SLS Line Source Coupler Connectors Line source coupler connectors are fitted to the line cable and mate with the panelmounted drain connectors shown above or SLD line drain plugs. Featuring fingerproof contacts to prevent accidental contact with live elements and supplied colourcoded and mechanically keyed to prevent connection errors.

➜➜ 500A version with Allen-key conductor contact for use between 25-150mm².

➜➜ Supplied with compression gland to provide moisture seal to cable entry point.

➜➜ 800A version with sizesensitive compression contacts for 150-300mm².

LV JOINTING & ACCESSORIES

Supplied with an internal M12 connection stud as standard suitable for cable lug connection within the equipment. Crimp-type cable connection is also available as a product option.

5

Connector Type

Key Position

EU Harmonised Colour-Coding

UK Traditional Colour-Coding

USA Colour-Coding

Australia Colour-Coding

500A Version

800A Version

Gland Size

SLS-E

Earth

GN

Green

GN

Green

GN

Green

GN

Green

S150

C*

**

SLS-N

Neutral

BL

Blue

BK

Black

W

White

BK

Black

S150

C*

**

SLS-1

Phase 1

BN

Brown

R

Red

BK

Black

R

Red

S150

C*

**

SLS-2

Phase 2

BK

Black

Y

Yellow

R

Red

W

White

S150

C*

**

SLS-3

Phase 3

GY

Grey

BL

Blue

BL

Blue

BL

Blue

S150

C*

**

500A version uses a screw-type connection terminal suitable for 150mm² conductors. Smaller conductor sizes require copper reduction sleeves. Please add conductor size required to complete Order Reference.

**Select gland size based on cable outside diameter:

800A version uses a copper compression contact for sizes 150-300mm². *Please add conductor size required to complete Order Reference.

40S

15.0-23.0mm

40A

19.0-28.0mm

40B

22.0-32.0mm

50

29.0-38.0mm

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151


NAME Data

LV JOINTING & ACCESSORIES

Product Training

5

PRODUCT DEMONSTRATION

PRODUCT INSTALLATION TRAINING

Demonstration and installation of termination and jointing products onto pre-prepared cables.

Full training courses for experienced and qualified craftsmen, including cable preparation and installation of termination and jointing products.

Attendance certificates will be supplied.

152

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Training certificates will be supplied.


CONTENTS

PAGE

CONTENTS

PAGE

Heatshrink MV Cable Joints

162

Heatshrink MV Cable Terminations & Accessories

154

Heatshrink Termination Overview

154

MONOi/e Single Core Terminations

155

SREI/F Single Core Core Terminations

156

SRDI/F Three Core Terminations

157

ColdShrink

Heatshrink Trifurcating Kits

158

Single Core ColdShrink

Terminations

165

Anti-Tracking Tubing

158

Three Core ColdShrinkTM Terminations

166

Solderless Earth Screening Kits

159

Steel Top Hat Gland Kits

167

Remote Armour Earthing Kits

159

Aluminium Top Hat Gland Kits

167

Steel Top Hat Gland Kits

160

Gland Insulating Kits

167

REPL Heatshrink MV Straight Joints

162

Tyco 12kV Shrinkset Three-Core Joints

163

ColdshrinkTM MV Cable Terminations & Accessories TM

Termination Overview TM

Coldshrink

TM

MV Cable Joints

Aluminium Top Hat Gland Kits

160

Gland Insulating Kits

160

Single Core ColdShrink

Bushing Insulation Boots

161

3M ColdShrink

TM

TM

Joints

Three Core Joints

164 164

168 168 169

MV CABLE TERMINATIONS & JOINTS

6

MV CABLE TERMINATIONS & JOINTS

6

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153


HEATSHRINK MV Cable Terminations & Accessories

Heatshrink Termination Overview

IEC 60502-4

Nexans is the leading European specialised designer, manufacturer and distributor of prefabricated cable accessories for medium voltage energy distribution. It provides a complete range of accessories for underground cables: pre-moulded EPDM or silicone rubber connectors, terminations and joints for cables and epoxy bushings for transformers and switchgear, as well as a large range of cold-shrinkable terminations and joints from 12 to 72kV. ETS Cable Components offer Nexans heatshrink terminations suitable for the termination of all common medium voltage, screened power cables between 7.236kV. Kits are available for:

➜➜ Single-core screened polymeric cables.

➜➜ Three-core belted or screened paper-insulated cables.

➜➜ Three-core screened polymeric cables.

➜➜ Single-core belted or screened paper-insulated cables.

Please contact our Sales Team for further information on paper-insulated cable terminations, not shown in this catalogue.

MV CABLE TERMINATIONS & JOINTS

Each termination is assembled from quality components which are certified by National & International laboratories like KEMA, CESI, ATEX etc. prove the conformity of our products. Long duration tests of existing or new products are continuously performed in our test fields. Installation is quick and simple, with the resultant termination being environmentally robust and will provide longterm performance and the highest reliability in service. Fully tested to International standards like: VDE0278, CENELEC HD 629.1, CENELEC EN 50180, IEC 137, IEEE 386 & 404, as well as country specifications. Since June 2000, Nexans’ independent ELAB laboratory obtained the BELTEST accreditation no.1 92-T-ISO 17025 conforming with the European standards for laboratories ISO 17025 for electrical testing of medium voltage cable accessories, according to the International standards IEC 61442 and HD 629.

6

Maximum cable voltage (phase to phase)

12kV

24kV

36kV

Impulse Voltage Withstand

95kV

125kV

175kV

• Without additional bushing insulation

127.0mm

242.0mm

356.0mm

• Termination fitted with bushing insulation

75.0mm

100.0mm

125.0mm

• Without additional bushing insulation

75.0mm

140.0mm

222.0mm

• Termination fitted with bushing insulation

60.0mm

75.0mm

100.0mm

TECHNICAL DATA

Minimum clearance between live metals

154

Minimum clearance between live and earth

Rated Withstand Voltage

25kV 1min

50kV 1min

70kV 1min

Partial Discharge

<20pC 12kV

<20pC 24kV

<20pC 36kV

Thermal Short-Circuit Resistance

>10kA min 1S

>10kA min 1S

>10kA min 1S

DC Voltage

48kV 30min

96kV 30min

144kV 30min

AC Voltage (Outdoor)

28kV 1min

50kV 1min

70kV 1min

Humidity Test (Indoor)

7kV 100hrs

14kV 100hrs

21kV 100hrs

Test in Conductive Fog (Outdoor)

7kV 1000hrs

14kV 1000hrs

21kV 1000hrs

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HEATSHRINK MV Cable Terminations & Accessories

MONOi/e Single Core Terminations

IEC 60502-4

The Nexans MONO heatshrink terminations are a one-piece solution to suit singlecore polymeric insulated (PVC, XLPE, EPR etc) MV screened cables. Quick and easy to install with fewer installation steps, the MONO range is suitable for copperwire screened cables as standard. Copper-tape screened cables can also be accommodated. Two versions are available:

Indoor: Suitable for installation within termination chambers of MV equipment, switchgear etc.

Outdoor: Designed for terminating cables onto OHL networks. Equally suitable for exposed equipment bushings or installations requiring longer creepage distances. Additional items may be required to complete installation depending upon the cable construction:

➜➜ Cable glands to earth the wire armours (AWA).

➜➜ Additional bushing insulation (boot kits). ➜➜ Gland insulation kits.

OUTDOOR KITS Core Length

Order Reference (sets of three phases)

Cable Range

Core Length

3x12MONOi-1.95

25-95mm²

260.0

3x12MONOe-1.95

25-95mm²

390.0

3x12MONOi-1.240 3x12MONOi-1.400

120-240mm

260.0

3x12MONOe-1.240

120-240mm²

390.0

300-400mm²

280.0

3x12MONOe-1.400

300-400mm²

410.0

3x12MONOi-1.630

500-630mm²

280.0

3x12MONOe-1.630

500-630mm²

410.0

3x24MONOi-1.95

25-95mm²

320.0

3x24MONOe-1.95

25-95mm²

450.0

3x24MONOi-1.240

120-240mm²

320.0

3x24MONOe-1.240

120-240mm²

450.0

3x24MONOi-1.400

300-400mm²

340.0

3x24MONOe-1.400

300-400mm²

470.0

3x24MONOi-1.630

500-630mm²

340.0

3x24MONOe-1.630

500-630mm²

470.0

3x36MONOi-1.95

25-95mm²

420.0

3x36MONOe-1.95

25-95mm²

470.0

3x36MONOi-1.240

120-240mm²

420.0

3x36MONOe-1.240

120-240mm²

470.0

3x36MONOi-1.400

300-400mm²

440.0

3x36MONOe-1.400

300-400mm²

490.0

3x36MONOi-1.630

500-630mm²

440.0

3x36MONOe-1.630

500-630mm²

490.0

²

12kV

Cable Range

24kV

Order Reference (sets of three phases)

36kV

36kV

24kV

12kV

INDOOR KITS

➜➜ Cable terminals.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

MV CABLE TERMINATIONS & JOINTS

➜➜ Copper-tape screened cables will require additional SE earthing kits.

6

155


HEATSHRINK MV Cable Terminations & Accessories

SREI/F Single Core Core Terminations

IEC 60502-4

Heatshrink termination kits to suit all single-core polymeric insulated (PVC, XLPE, EPR etc) medium voltage cables up to 36kV. Suitable for copper-wire screened cables, additional items may be required to complete installation depending upon the cable detail. Standard core tube lengths are shown below, but can be extended by using additional lengths of anti-tracking HSRU tubing if required. Two versions are available:

Indoor: Suitable for installation within termination chambers of MV equipment, switchgear etc.

Outdoor: Designed for terminating cables onto OHL networks. Equally suitable for exposed equipment bushings or installations requiring longer creepage distances. Additional items may be required to complete installation depending upon the cable construction:

➜➜ Copper-tape screened cables will require additional SE earthing kits.

156

➜➜ Additional bushing insulation (boot kits). ➜➜ Gland insulation kits.

OUTDOOR KITS Cable Range

Core Length

Order Reference (sets of three phases)

Cable Range

Core Length

SREI 7.2 25-70

25-70mm²

650.0

SREF 7.2 25-70

25-70mm²

650.0

SREI 7.2 70-185

70-185mm²

650.0

SREF 7.2 70-185

70-185mm²

650.0

SREI 7.2 185-400

185-400mm²

650.0

SREF 7.2 185-400

185-400mm²

650.0

SREI 7.2 400-630

400-630mm²

650.0

SREF 7.2 400-630

400-630mm²

650.0

SREI 12 16-25

16-25mm²

650.0

SREF 12 16-25

16-25mm²

650.0

SREI 12 35-95

35-95mm²

650.0

SREF 12 35-95

35-95mm²

650.0

SREI 12 120-240

120-240mm²

650.0

SREF 12 120-240

120-240mm²

650.0

SREI 12 240-500

240-500mm²

650.0

SREF 12 240-500

240-500mm²

650.0

SREI 12 400-630

400-630mm²

650.0

SREF 12 400-630

400-630mm²

650.0

SREI 12 630-800

630-800mm²

650.0

SREF 12 630-800

630-800mm²

650.0

SREI 24 35-70

35-70mm²

650.0

SREF 24 35-70

35-70mm²

650.0

SREI 24 95-185

95-185mm²

650.0

SREF 24 95-185

95-185mm²

650.0

SREI 24 240-400

240-400mm²

650.0

SREFI 24 240-400

240-400mm²

650.0

SREI 24 400-630

400-630mm²

650.0

SREFI 24 400-630

400-630mm²

650.0

SREI 36 50-95

50-95mm²

650.0

SREF 36 50-95

50-95mm²

650.0

SREI 36 120-240

120-240mm²

650.0

SREF 36 120-240

120-240mm²

650.0

SREI 36 240-500

240-500mm²

650.0

SREF 36 240-500

240-500mm²

650.0

SREI 36 400-630

400-630mm²

650.0

SREF 36 400-630

400-630mm²

650.0

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

24kV

12–17.5kV

7.2kV

Order Reference (sets of three phases)

36kV

7.2kV 12–17.5kV 36kV

6

INDOOR KITS

24kV

MV CABLE TERMINATIONS & JOINTS

➜➜ Cable glands to earth the wire armours (AWA).

➜➜ Cable terminals.


HEATSHRINK MV Cable Terminations & Accessories

SRDI/F Three Core Terminations

IEC 60502-4

Heatshrink termination kits to suit all three-core screened polymeric insulated (PVC, XLPE, EPR etc) medium voltage cables up to 36kV. Standard core tube lengths are shown below, but can be extended by using additional lengths of anti-tracking HSRU tubing if required. Special length kits can also be supplied to order. Two versions are available:

Indoor: Suitable for installation within termination chambers of MV equipment, switchgear etc.

Outdoor: Designed for terminating cables onto OHL networks. Equally suitable for exposed equipment bushings or installations requiring longer creepage distances. Additional items may be required to complete installation depending upon the cable construction:

➜➜ Cable glands to earth the wire armours (SWA).

➜➜ Additional bushing insulation (boot kits). ➜➜ Gland insulation kits.

OUTDOOR KITS Cable Range

Core Length

Order Reference

Cable Range

Core Length

SRDI 7.2 35-70B

35-70mm²

650.0

SRDF 7.2 35-70B

35-70mm²

650.0

SRDI 7.2 95-185B

95-185mm²

650.0

SRDF 7.2 95-185B

95-185mm²

650.0

SRDI 7.2 185-400B

185-400mm²

650.0

SRDF 7.2 185-400B

185-400mm²

650.0

SRDI 12 16-25B

16-25mm²

650.0

SRDF 12 16-25B

16-25mm²

650.0

SRDI 12 35-95B

35-95mm²

650.0

SRDF 12 35-95B

35-95mm²

650.0

SRDI 12 120-240B

120-240mm²

650.0

SRDF 12 120-240B

120-240mm²

650.0

SRDI 12 240-400B

240-400mm²

650.0

SRDF 12 240-400B

240-400mm²

650.0

SRDI 24 35-70B

35-70mm²

650.0

SRDF 24 35-70B

35-70mm²

1200.0

SRDI 24 95-185B

95-185mm²

650.0

SRDF 24 95-185B

95-185mm²

1200.0

SRDI 24 240-400B

240-400mm²

650.0

SRDF 24 240-400B

240-400mm²

1200.0

SRDI 36 70-95B

70-95mm²

900.0

SRDF 36 70-95

70-95mm²

1200.0

SRDI 36 120-240B

120-240mm²

900.0

SRDF 36 120-240

120-240mm²

1200.0

SRDI 36 240-400B

240-400mm²

900.0

SRDF 36 240-400

240-400mm²

1200.0

24kV

12–17.5kV

7.2kV

Order Reference

36kV

36kV

24kV

12–17.5kV

7.2kV

INDOOR KITS

➜➜ Cable terminals.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

MV CABLE TERMINATIONS & JOINTS

➜➜ Copper-tape screened cables will require additional SE earthing kits.

6

157


HEATSHRINK MV Cable Terminations & Accessories

Heatshrink Trifurcating Kits An all-heatshrink adjunct kit to our ranges of Euromold/Elastimold separable connectors, designed to break MV three-core cables from trefoil formation and provides moisture and abrasion resistance to the insulated cores. Equally suitable as a heatshrink termination kit for 3.3kV three-core un-screened cables, if required. Manufactured from cross-linked, self-extinguishing polymeric insulating material, UV and thermally resistant and internally coated with a hot-melt adhesive.

MV CABLE TERMINATIONS & JOINTS

When used as an MV trifurcating kit, care should be taken to install these kits in conjunction with the installation instructions supplied with the separable connectors being used. Additional materials may be required for armour (SWA or AWA) earthing.

Order Reference

Insulation Diameter Range

3.3kV Cables

7.2kV Cables

12-17.5kV Cables

24kV Cables

36kV Cables

3CK-HSS-1

14.0-26.0

50-185mm²

25-120mm²

25-95mm²

25-70mm²

-

3CK-HSS-2

20.0-42.0

185-400mm²

95-240mm²

95-185mm²

95-300mm²

70-185mm²

3CK-HSS-3

28.0-52 .0

-

300-400mm²

240-400mm²

300-400mm²

185-400mm²

Anti-Tracking Tubing Heatshrinkable, non-tracking, insulating tubing provide environmental protection and tracking resistance to MV cable terminations up to 36kV. Manufactured from cross-linked, self-extinguishing polymeric insulating material, UV and thermally resistant and internally coated with a hot-melt adhesive, this tubing is used throughout the Nexans termination range. Sold by the metre, or in cut lengths to order.

6 Expanded Diameter

Minimum Diameter

Wall Thickness

7.2kV Cables

12-17.5kV Cables

24kV Cables

36kV Cables

HSRU 35/12 HSRU 42/19 HSRU 54/32 HSRU 60/29 HSRU 76/38

35.0 42.0 54.0 60.0 76.0

12.0 19.0 32.0 29.0 38.0

2.8 2.9 2.9 3.1 3.2

35-120mm² 120-300mm² 300-500mm² 400-800mm² 80-1000mm²

25-95mm² 120-240mm² 240-500mm² 300-800mm² 630-1000mm²

25-95mm² 35-185mm² 185-400mm² 240-630mm² 500-630mm²

25-35mm² 25-120mm² 95-240mm² 185-500mm² 400-630mm²

TECHNICAL DATA

Order Reference

158

Test Method

Value

Maximum Voltage

-

36kV

Volume Resistivity

ASTM D257/IEC93

1x1012 Ohm -cm

Dielectric Strength

ASTM D149/IEC243

10kV (min)

Dielectric Constant

ASTM D150/IEC250

15.0 (max)

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


HEATSHRINK MV Cable Terminations & Accessories

Solderless Earth Screening Kits Required to effectively earth the copper tape screens of polymeric (XLPE & EPR) insulated Medium Voltage power cables without the need for soldering. Each kit contains three stainless steel constant-force springs and three lengths of tinned copper braid, the braid featuring soldered moisture blocks which ensure no migration of moisture between the cable semi-conductive layer and primary insulation, which could lead to partial discharge issues and, over time, potential failure.

➜➜ Stainless steel constant force springs.

➜➜ Pre-soldered moisture blocks to protect the cables primary insulation.

➜➜ 400mm long copper braids, tinned to prevent corrosion.

Order Reference

Diameter Range

Braid Size

Stud Size

7.2kV Cables

12-17.5kV Cables

24kV Cables

36kV Cables

SE1

16.0-18.0

13.0 x 1.5

M8

16-50mm²

16-50mm²

16-25mm²

-

SE2

19.0-24.0

13.0 x 1.5

M8

70-95mm²

70-95mm²

35-50mm²

25-35mm²

SE3

25.0-30.0

20.0 x 2.0

M8

120-240mm²

120-240mm²

70-185mm²

50-70mm²

SE4

31.0-44.0

23.0 x 3.0

M10

300-630mm²

300-630mm²

240-500mm²

95-300mm²

SE5

41.0-65.0

23.0 x 3.0

M10

-

500-800mm²

400-800mm²

400-800mm²

Remote Armour Earthing Kits Earthing kit designed for terminating single-core AWA armour wires in instances where glands are not desired, e.g. when installing AWA cables with SREF single-core outdoor terminations or separable connector systems.

MV CABLE TERMINATIONS & JOINTS

➜➜ Pre-soldered end with stud hole, for connection to system earthing.

6 Order Reference

Diameter Range

7.2kV Cables

12-17.5kV Cables

24kV Cables

36kV Cables

RAE1

25.0-35.0

35-240mm²

35-185mm²

35-95mm²

-

RAE2

32.0-42.0

300-400mm²

240-300mm²

120-240mm²

50-120mm²

RAE3

40.0-48.0

500-800mm²

400-630mm²

300-400mm²

150-240mm²

RAE4

48.0-55.0

-

-

400-630mm²

300-500mm²

RAE5

55.0-61 .0

-

-

-

630mm²

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

159


HEATSHRINK MV Cable Terminations & Accessories

Steel Top Hat Gland Kits

Tubular gland with four-bolt fixing to BS2562. Manufactured from galvanised steel, suitable for use with SWA cables up to 36kV. The cable armour wires are effectively earthed around the circumference of the gland, with an integral earth facility provided on the mounting flange to allow connection to the building system earth. Supplied with a sealant-lined heatshrink shroud to provide a barrier to moisture ingress.

➜➜ HSGK 1 supplied with M10 ➜➜ HSGK 2-TRIPLEX version fixings but feature both X and Y available to suit three singlemounting centres, core TRIPLEX cables.

MV CABLE TERMINATIONS & JOINTS

➜➜ HSGK 2 supplied with M12 fixings and Y mounting centres only.

6

Order Reference

Diameter Range

Mounting Centres

HSGK 1 HSGK 2

36.0-60.0 66.0 x 66.0 86.0 x 95.0 53.0-94.0 86.0 x 95.0

HSGK 2 TRIPLEX

53.0-94.0

86.0 x 95.0

Bore Hole Diameter

Flat Plate Dimensions

66.0

Gland Length

➜➜ Insulating plates are also available for instances where the SWA is required to be isolated from the equipment, see IG 1 or IG 2 kits shown below.

7.2-12-17.5kV Cables

24kV Cables

36kV Cables

115.0 x 135.0 145.0

16-95mm²

-

-

98.0

115.0 x 135.0 145.0

95-400mm² 35-240mm²

98.0

115.0 x 135.0 145.0

95-300mm² 95-300mm² -

Aluminium Top Hat Gland Kits

35-150mm²

Set of three tubular glands with M10 four-bolt fixing to BS2562 dimension X. Manufactured from aluminium alloy and suitable for use with AWA cables up to 36kV, the cable armour wires are effectively earthed around the circumference of the gland. Supplied with a sealant-lined heatshrink shrouds to provide a barrier to moisture ingress.

➜➜ Shrouds can be supplied as separate items for instances where the glands have been supplied with the equipment.

➜➜ Insulating plates are also available for instances where the AWA is required to be isolated from the equipment, see IG 1 kit shown below.

Order Reference

Diameter Range

Mounting Centres

Bore Hole Diameter

Flat Plate Dimensions

Gland Length

7.2-12-17.5kV Cables

24kV Cables

36kV Cables

HSGK 3

36.0-60.0

66.0 x 66.0

66.0

90.0 x 90.0

145.0

150-630mm²

70-630mm²

50-630mm²

Gland Insulating Kits

Thick cork insulating gasket supplied with nylon set screw assemblies, to insulate our range of heatshrink tubular cable gland kits from the equipment when a remote earthing facility is required.

➜➜ Supplied as single kits, please order in multiples of three when using with the HSGK 3 aluminium gland kit.

160

Order Reference

Use With Gland Size

Mounting Centres

Bore Hole Diameter

External Dimensions

Plate Thickness

Fixing Stud Size

IG 1

HSGK 1 & 3

66.0 x 66.0

66.0

89.0 x 89.0

6.0

M10

IG 2

HSGK 2

86.0 x 95.0

98.0

115.0 x 122.0

6.0

M12

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


BUSHING Insulation Boots

Universal Bushing Boot Kit

HD629.1/IEC60502-4

Universal bushing boots consist of a one piece anti-tracking elastomeric body suitable for additional insulation of medium voltage equipment bushings up to 24kV. Designed for use with both heat and ColdShrinkTM ranges of termination kits, the product is suitable for both angled and straight connections to equipment bushings of cast resin or porcelain type. The elastomeric material retains a constant compressive force onto the cable and equipment bushing, allowing the product to expand and contract under constant loading and heat-cycling conditions, even after prolonged years of service.

➜➜ Sold in sets of three phases.

Bushing Diameter Range

Bushing Length Range

Core Diameter Range

12kV Cables

17.5kV Cables

24kV Cables

RCFB 35-300-0

30.0-45.0

35.0-127.0

20.0-41.0

35-300mm²

25-240mm²

NA

RCFB 35-300-1

46.0-70.0

35.0-127.0

20.0-41.0

35-300mm²

25-300mm²

35-240mm²

RCFB 185-630-2

46.0-70.0

35.0-127.0

35.0-48.0

185-630mm²

150-630mm²

300-500mm²

TECHNICAL DATA

Order Reference

Maximum cable voltage (phase to phase)

12kV

17.5kV

24kV

Impulse Voltage Withstand

95kV

95kV

125kV

Minimum clearance between live metals

75.0

100.0

100.0

Minimum clearance between live and earth

60.0

75.0

75.0

Minimum clearance between boots

12.0

15.0

20.0

Maximum Temperature

+90ºC

+90ºC

+90ºC

Separable Bushing Boot Kit

HD629.1

Separable un-screened bushing boots manufactured from EPDM rubber body suitable for additional insulation of MV equipment bushings up to 15kV. The product features two rotatable components which accommodate both angled and straight connections to equipment bushings of cast resin or porcelain type, with diameters between 40-60mm.

➜➜ Robust design, suitable for larger conductor size cables up to 630mm².

➜➜ No need for heat, naked flames and special tooling. ➜➜ Sold in sets of three phases.

MV CABLE TERMINATIONS & JOINTS

➜➜ RCFB 185-630-2 not recommended for right-angled connections greater than 400mm². Straight connection only. Use 15TS-NSS for larger right-angled connections.

➜➜ Concertina design allows for either angled or straight connection to bushing.

6

➜➜ Un-screeened, for use with heatshrink termination kits.

Bushing Diameter Range

Bushing Length Range

Maximum Core Diameter

7.2kV Cables

12kV Cables

15kV Cables

15TS-NSS

40.0-60.0

50.0-127.0

45.0

35-630mm²

35-630mm²

35-630mm²

TECHNICAL DATA

Order Reference

Maximum cable voltage (phase to phase)

12kV

15kV

Impulse Voltage Withstand

80kV

80kV

Minimum clearance between live metals

75.0

100.0

Minimum clearance between live and earth

60.0

75.0

Maximum Temperature

+90ºC

+90ºC

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

161


HEATSHRINK MV Cable Joints

Heatshrink MV Straight Joints

IEC502, IEEE 48-1990 & VDE 0278

Heatshrink straight joint kits to suit all cable insulation types, for polymeric (PVC, XLPE, EPR etc) and paper insulated medium voltage cables up to 36kV, including trifurcating and transition variants. Utilising high-quality heatshrink components from REPL International, these joints are suitable for installation both above ground and direct burial applications. Supplied as complete kits to suit specific cable configurations, please create correct Order Reference from each table detailed below.

➜➜ Variants available to suit all types of cable armour: AWA, SWA or Pb (leadsheath) and transition arrangements.

➜➜ KEMA type-test reports available. ➜➜ Supplied with or without complete mechanical connectors. ➜➜ Single-core joints are supplied as individual phases.

➜➜ Dual-wall primary insulation/ connector tubing.

MV CABLE TERMINATIONS & JOINTS

ORDERING EXAMPLES

6

Straight joint including mechanical connector

➜➜ Cable 1: 185mm² single-core XLPEcuWS/MDPE 33kV ➜➜ Cable 2: Same as above

Table B

Table C

Table D

Table E

Table F

Table G

RHSJ

U

36

X

95-185

1

MC

RHTSJ

A

24

X

240-300

3

-

RHTJ

A

12

PX

35-95

3

-

Trifurcating joint, without connectors

➜➜ Cable 1: 300mm² three-core XLPE/cuTS/SWA/LSOH 22kV ➜➜ Cable 2: 3 x 300mm² single-core XLPE/cuWS/MDPE 22kV Transition joint, without connectors:

➜➜ Cable 1: 95mm² three-core XLPE/cuTS/SWA/LSOH 11kV ➜➜ Cable 2: 95mm² three-core PI(belted)/Pb/SWA/PVC 11kV

TABLE A

TABLE C

TABLE E

Select joint type

Order Suffix

Select operating voltage

Order Suffix

Select size range

Order Suffix

Straight

RHSJ

6.6kV

7.2

35-95mm²

35-95

Transition

RHTJ

11kV

12

95-185mm²

95-185

Trifurcating

RHTSJ

Trifurcating transition

RHTTJ

15kV

17.5

240-300mm²

240-300

Branch

RHBBJ

22kV

24

400-630mm²

400-630

Live pot end

RHES

33kV

36

630-1000mm²

630-1000

TABLE B

162

Table A

TABLE D

TABLE F

Select armouring type

Order Suffix

Select insulation type

Order Suffix

Select cable construction

Order Suffix

Single wire armour

A

Polymeric (XLPE/EPR)

X

Single-core

1

Double wire armour

D

Paper belted

P

Three-core

3

Unarmoured

U

Polymeric to paper

PX

Lead (Pb) sheath

L

Polymeric to HSL

HX

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

TABLE G Connectors required

Order Suffix

None

-

Mechanical

MC


HEATSHRINK MV Cable Joints

Tyco 12kV Shrinkset Three-Core Joints

IEC502, IEEE 48-1990 & VDE 0278

➜➜ Heatshrink primary insulation and stress-control components.

➜➜ Earth continuity tested to 13kA/3seconds fault rating.

➜➜ Split-bolt mechanical connectors.

➜➜ High-impact joint shell and twopart polyurethane resin compound as standard, each product can also be supplied with 3M’s 1402F-RMP Hazardous Area resin if required at additional cost.

➜➜ Mechanical armour earthing (SWA) and lead (Pb) sheath earthing components.

Order Reference

Joint Type

12kV Cable Range

Resin Volume

Standard Resin (Supplied)

Hazardous Area Resin (Extra Cost)

SHSS-12A-IND

Straight/Transition

70-185mm²

14litres

2 x 53534-51

2 x 1402F-RMP

SHSS-12B-IND

Straight/Transition

185-300mm²

28litres

4 x 53534-51

4 x 1402F-RMP

SMOE 61987

Mains Branch

95-185mm²

42litres

6 x 53534-51

6 x 1402F-RMP

SMOE 61988

Mains Branch

185-300mm²

48litres

7 x 53534-51

7 x 1402F-RMP

SMOE 62668

Live Pot End

95-300mm²

14litres

2 x 53534-51

2 x 1402F-RMP

Tyco Build-Up Kits The Shrinkset joints can also accommodate smaller conductor sizes than those mentioned above by utilising additional heatshrink “build-up” kits to increase the smaller core diameter/s, allowing the joint’s dual-walled insulation tubes to shrink sufficiently. Please order the relevant build-up kit from the table below. Special Note! Please bear in mind that additional resin may be required when jointing smaller conductor sizes, due to the reduced volume each cable occupies. Please contact our Sales Team for further advice.

Order Reference

12kV Cable Range

For Use With Straight Joint

For Use With Mains Branch Joint

BU 1

16-50mm²

SHSS-12A-IND

SMOE 61987

BU 2

95-150mm²

SHSS-12B-IND

SMOE 61988

BU 3

16-70mm²

SHSS-12B-IND

SMOE 61988

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

MV CABLE TERMINATIONS & JOINTS

The Shrinkset range us suitable for jointing both polymeric (PVC, XLPE, EPR etc) and paper-belted PILC Pb-sheathed three-core 11kV cables, either as straight or transition arrangements. Cables of differing cross-sectional areas can be accommodated due to the mechanical range-taking, split-bolt connectors contained within each kit. The range also includes branch joints and a range-taking live pot end. The design is based on heatshrink insulation components with a two-part polyurethane resin-filled shell which meets Electricity Association ER C90 and other relevant specifications.

6

163


COLDSHRINKTM MV Cable Terminations & Accessories

ColdShrinkTM Termination Overview

IEC502, IEEE 48-1990 & VDE 0278

3M QTIII ColdShrinkTM terminations are suitable for the termination of all common screened polymeric insulated (EPR, PE and XLPE) medium voltage cables. Kits are available for single core and three core derivitives up to 72kV. Installation is quick and simple, with less opportunity for installer errors due to reduced critical steps and less hazardous working conditions, due to the absence of heat or naked flames. 3M ColdShrinkTM QTIII terminations feature built in Hi-K stress control and insulation layers, expanded and factory installed onto a unique and patented spiral core. Manufactured from silicone rubber, these terminations exhibit superior tracking resistance due to the hydrophobic nature of the material; water forms into droplets rather than spreading across the surface of the tubing, thus reducing the likelihood of tracking providing a reliable termination with greater service life than comparable technologies: e.g. heatshrink.

MV CABLE TERMINATIONS & JOINTS

➜➜ Single piece design: built in refractive stress control and mastic layers.

➜➜ Approved to IEC502, IEEE 48-1990 & VDE 0278 Part 4 specifications.

➜➜ Eliminates the requirement of silicone grease and tapes.

➜➜ Moulded creepage extenders (aka rain sheds) on outdoor terminations.

➜➜ Eliminates the need for heat, naked flames and special tooling.

➜➜ Continuous operating temperature of 90ºC, overload rating: 130ºC.

➜➜ Easy and quick to install, limiting the possibility of installer error.

➜➜ Excellent low temperature properties.

➜➜ Permanent radial pressure, expands and contracts with the cable under load and varying environmental conditions.

➜➜ Optimum High-K stress control.

➜➜ Retain their resiliency and pressure throughout years of ageing and exposure.

➜➜ High reliability, over 20 years of proven field experience. ➜➜ Silicone components are inherently LSFZeroHalogen. ➜➜ Lower installation costs.

➜➜ Every component factory tested.

6 Maximum cable voltage (phase to phase)

12kV

36kV

Impulse Voltage Withstand

95kV

175kV

• Without additional bushing insulation

127.0mm

356.0mm

• Termination fitted with bushing insulation

75.0mm

NA

• Without additional bushing insulation

95.0mm

222.0mm

• Termination fitted with bushing insulation

50.0mm

NA

Basic Impulse Level

95kV 1min

150kV 1min

Partial Discharge

<3pC 35kV

<3pC 45kV

Dry AC Withstand

75kV 15min

140kV 15min

115kV 6hrs

240kV 69hrs

TECHNICAL DATA

Minimum clearance between live metals

164

Minimum clearance between live and earth

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


COLDSHRINKTM MV Cable Terminations & Accessories

Single Core ColdShrinkTM Terminations

IEC502, IEEE 48-1990 & VDE 0278

3M QTII/QTIII ColdShrinkTM termination kits to suit single core polymeric cables insulated (EPR, PE and XLPE) medium voltage cables up to 52kV. Different kits are available for copper wire screened or copper tape screened/AWA cables. Offering excellent insulating properties and featuring hydrophobic, high quality silicone material, these terminations are inherently LSFZeroHalogen and suitable for installation in the most onerous of environments. Two versions are available:

Indoor: Suitable for installation within termination chambers of MV equipment, switchgear etc.

Outdoor: Designed for terminating cables onto OHL networks. Equally suitable for exposed equipment bushings or installations requiring longer creepage distances. Additional items may be required to complete installation:

➜➜ Cable glands to seal around the outer sheath.

➜➜ Additional bushing insulation (boot kits).

➜➜ Cable or grounding terminals.

TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 7.2-24kV

7.2-24kV UNARMOURED INDOOR KITS Order Reference (sets of three phases)

Insulation Diameter

Maximum Voltage

Impulse Level

7.2kV Cables

12kV Cables

15kV Cables

24kV Cables

92-EP621-1

16.3-27.4

17.5kV

110kV

70-120mm²

50-95mm²

25-50mm²

-

92-EP631-1

20.5-38.9

17.5kV

110kV

150-400mm²

120-400mm²

95-150mm²

-

92-EP641-1

26.7-45.7

17.5kV

110kV

400-630mm²

400-630mm²

240-400mm²

-

92-EP656-1

35.9-55.9

17.5kV

110kV

630-1000mm²

630-1000mm²

500-1000mm²

-

93-EP610-1

16.3-27.4

24kV

125kV

-

-

-

25-120mm²

93-EP620-1

21.1-38.9

24kV

125kV

-

-

-

95-300mm²

TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 36KV

36kV UNARMOURED IN/OUTDOOR KITS Order Reference (sets of three phases)

Insulation Diameter Range

Outer Sheath Diameter Range

Maximum Voltage

Impulse Level

36kV Cables

PADS Number

94-EP610-2

18.3-32.8

26.3-40.7

35kV

170kV

25-120mm²

-

94-EP620-2

21.1-38.9

28.4-47.5

35kV

170kV

70-240mm²

055/51013

94-EP630-2

26.7-45.7

35.3-61.0

35kV

170kV

95-400mm²

055/51014

94-EP640-2

38.9-58.9

46.8-71.1

35kV

170kV

400-630mm²

055/51015

MV CABLE TERMINATIONS & JOINTS

Each termination is suitable for a range of conductor cross-sectional areas, depending on the cable’s maximum voltage rating. Please select the kit size based on your specific cable.

6

TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 52KV

52kV UNARMOURED IN/OUTDOOR KITS Order Reference (single phases)

Insulation Diameter Range

Outer Sheath Diameter Range

Maximum Voltage

Impulse Level

25/44kV Cables

PADS Number

95-EB62-2

33.0-53.0

53.0

52kV

250kV

70-400mm²

054/64152

95-EB63-2

46.0-66.0

66.0

52kV

250kV

400-1000mm²

054/64140

95-EP631-2

38.6-51.0

64.0

52kV

250kV

240-500mm²

054/63136

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

165


COLDSHRINKTM MV Cable Terminations & Accessories

Three Core ColdShrinkTM Terminations

IEC502, IEEE 48-1990 & VDE 0278

3M QTIII ColdShrinkTM termination kits to suit three core, copper tape screened polymeric insulated (EPR, PE and XLPE) medium voltage cables up to 24kV. Offering excellent insulating properties and featuring hydrophobic, high quality silicone material, these terminations are inherently LSFZeroHalogen and suitable for installation in the most onerous of environments. Two versions are available:

Indoor: Suitable for installation within termination chambers of MV equipment, switchgear etc.

Outdoor: Designed for terminating cables onto OHL networks. Equally suitable for exposed equipment bushings or installations requiring longer creepage distances. Additional items may be required to complete installation: ➜➜ Cable glands to seal around the outer sheath.

➜➜ Additional bushing insulation (boot kits).

➜➜ Cable terminals.

MV CABLE TERMINATIONS & JOINTS

Each termination is suitable for a range of conductor cross-sectional areas, depending on the cable’s maximum voltage rating. Please select the kit size based on your specific cable.

6

TO SUIT COPPER-TAPE SCREENED THREE-CORE CABLES, 7.2-15KV

7.2-15kV INDOOR KITS Order Reference

Insulation Diameter

Maximum Voltage

Impulse Level

7.2kV Cables

12kV Cables

15kV Cables

92-EP626-3

16.3-27.4

15kV

95kV

70-120mm²

50-120mm²

25-70mm²

92-EP636-3

20.5-38.9

15kV

95kV

150-185mm²

150-185mm²

70-150mm²

92-EP646-3

26.7-45.7

15kV

95kV

240-400mm²

240-300mm²

185-240mm²

92-EP656-3

26.7-45.7

15kV

95kV

-

400mm²

300-400mm²

TO SUIT COPPER-TAPE SCREENED THREE-CORE CABLES, 7.2-24KV

7.2-24kV INDOOR KITS Order Reference

Insulation Diameter

Maximum Voltage

Impulse Level

7.2kV Cables

12kV Cables

15kV Cables

24kV Cables

7620-T95-3W

8.4-12.7

15kV

95kV

16-25mm²

-

-

-

7621-T95-3W

12.7-17.8

15kV

95kV

35-70mm²

16-50mm²

16-25mm²

-

7623-T95-3W

17.8-23.4

15kV

95kV

95-150mm²

70-120mm²

35-95mm²

-

7624-T95-3W

23.4-30.0

15kV

95kV

185-300mm²

150-300mm²

120-185mm²

-

7625-T95-3W

30.0-38.6

15kV

95kV

-

300-400mm²

185-300mm²

-

7693-T150-3W

17.8-23.4

25kV

150kV

-

-

35-95mm²

25-70mm²

7694-T150-3W

23.4-30.0

25kV

150kV

-

-

120-185mm²

95-185mm²

7695-T150-3W

30.0-38.6

25kV

150kV

-

-

185-300mm²

185-300mm²

TO SUIT COPPER-TAPE SCREENED THREE-CORE CABLES, 7.2-24KV

7.2-24kV OUTDOOR KITS

166

Order Reference

Insulation Diameter

Maximum Voltage

Impulse Level

7.2kV Cables

12kV Cables

15kV Cables

24kV Cables

7691-S4-3W

12.7-17.8

25kV

150kV

25-70mm²

16-50mm²

-

-

7692-S4-3W

16.3-27.4

25kV

150kV

70-185mm²

70-120mm²

35-120mm²

35-50mm²

7693-S4-3W

18.3-32.8

25kV

150kV

150-400mm²

150-300mm²

70-150mm²

70-120mm²

7694-S4-3W

21.1-38.9

25kV

150kV

-

-

120-240mm²

95-120mm²

7695-S4-3W

26.7-45.7

25kV

150kV

-

-

240-400mm²

150-400mm²

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


COLDSHRINKTM MV Cable Terminations & Accessories

Steel Top Hat Gland Kits

Tubular gland with four-bolt fixing to BS2562. Manufactured from galvanised steel, suitable for use with SWA cables up to 36kV. The cable armour wires are effectively earthed around the circumference of the gland, with an integral earth facility provided on the mounting flange to allow connection to the building system earth. Supplied with a EPDM rubber ColdShrinkTM shroud to provide a barrier to moisture ingress.

Order Reference

Diameter Range

Mounting Centres

Bore Hole Diameter

Flat Plate Dimensions

Gland Length

7.2-12-17.5kV Cables

24kV Cables

36kV Cables

CSGK 1

36.0-60.0

66.0 x 66.0 86.0 x 95.0

66.0

115.0 x 135.0

145.0

16-95mm²

-

-

CSGK 2

53.0-94.0

86.0 x 95.0

98.0

115.0 x 135.0

145.0

120-300mm²

35-240mm²

35-150mm²

Aluminium Top Hat Gland Kits

Set of three tubular glands with M10 four-bolt fixing to BS2562 dimension X. Manufactured from aluminium alloy and suitable for use with AWA cables up to 36kV, the cable armour wires are effectively earthed around the circumference of the gland. Supplied with EPDM rubber ColdShrinkTM shrouds to provide a barrier to moisture ingress.

➜➜ Shrouds can be supplied as ➜➜ Insulating plates are also available separate items for instances where for instances where the AWA is the glands have been supplied required to be isolated from the with the equipment. equipment, see IG 1 kit shown below.

Order Reference

Diameter Range

Mounting Centres

Bore Hole Diameter

Flat Plate Dimensions

Gland Length

7.2-12-17.5kV Cables

24kV Cables

36kV Cables

CSGK 3

36.0-60.0

66.0 x 66.0

66.0

90.0 x 90.0

145.0

150-630mm²

70-630mm²

50-630mm²

Gland Insulating Kits

Thick cork insulating gasket supplied with nylon set screw assemblies, to insulate our range of heatshrink tubular cable gland kits from the equipment when a remote earthing facility is required.

MV CABLE TERMINATIONS & JOINTS

➜➜ CSGK 1 supplied with M10 fixings ➜➜ Insulating plates are also available but feature both X and Y mounting for instances where the SWA is centres. required to be isolated from the equipment, see IG 1 or IG 2 kits ➜➜ CSGK 2 supplied with M12 fixings shown below. and Y mounting centres only.

6

➜➜ Supplied as single kits, please order in multiples of three when using with the CSGK 3 aluminium gland kit.

Order Reference

Use With Gland Size

Mounting Centres

Bore Hole Diameter

External Dimensions

Plate Thickness

Fixing Stud Size

IG1

CSGK 1 & 3

66.0 x 66.0

66.0

89.0 x 89.0

6.0

M10

IG2

CSGK 2

86.0 x 95.0

98.0

115.0 x 122.0

6.0

M12

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

167


COLDSHRINKTM MV Cable Joints

Single Core ColdShrinkTM Joints

IEC502, IEEE 48-1990 & VDE 0278

3M QuickSplice ColdShrinkTM joints are suitable for all common screened polymeric insulated (EPR, PE and XLPE) single core cables up to 52kV. Installation is quick and simple, with less opportunity for installer errors due to reduced critical steps and less hazardous working conditions, due to the absence of heat or naked flames. The QuickSplice joint body is injection moulded, expanded and loaded onto a removable supporting core and consists of three layers: a semi-conductive layer which forms a Faraday cage around the core connector, a high permittivity insulation layer and outer semi-conductive layer which ensures all screens are at earth potential.

MV CABLE TERMINATIONS & JOINTS

All joints are supplied complete with mechanical core connectors and supplied as single-phase kits only.

➜➜ Eliminates the need for heat, naked flames and special tooling.

➜➜ Excellent low temperature properties.

➜➜ Permanent radial pressure, expands and contracts with the cable under load and varying environmental conditions.

➜➜ 100% AC Withstand and Partial Discharge tested. ➜➜ High reliability, over 20 years of proven field experience.

➜➜ Approved to IEC502, HD629 & VDE 0278 specifications.

TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 12KV

12kV UNARMOURED STRAIGHT JOINTS Order Reference

Insulation Diameter

Cable Range

Mechanical Connector

QuickSplice Version

Maximum Voltage

92-AG611-1/C

17.7-26.0

70-150mm²

332/607/010

QS1000

15kV

92-AG621-1/C

22.3-33.2

185-240mm²

MF15/3M

QS1000

15kV

92-AG631-1/C

28.4-42.0

300-400mm²

332/617/010

QS1000

15kV

92-AK610-1/C

14.6-28.0

50-150mm²

332/607/010

QS200

12kV

92-AK620-1/C

17.6-38.0

95-300mm²

332/602/010

QS200

12kV

92-AK630-1/C

27.4-66.0

300-630mm²

332/603/010

QS200

12kV

TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 36KV

36kV UNARMOURED STRAIGHT JOINTS

6

Order Reference

Insulation Diameter

Cable Range

Mechanical Connector

QuickSplice Version

Maximum Voltage

PADS Number

94-AP630-1/C

28.4-42.0

120-240mm²

332/614/010

QS2000

36kV

055/46027

94-AP631-1/C

28.4-42.0

185-400mm²

332/627/010

QS2000

36kV

055/46028

94-AK620-1/C

19.1-38.0

50-240mm²

332/592/010

QS200

36kV

-

94-AK630-1/C

35.9-66.0

300-630mm²

332/603/010

QS200

36kV

-

TO SUIT COPPER-WIRE SCREENED SINGLE-CORE CABLES, 52KV

52kV UNARMOURED STRAIGHT JOINTS

168

Order Reference

Insulation Diameter

Cable Range

Mechanical Connector

QuickSplice Version

Maximum Voltage

PADS Number

95-AC645-1/240C

31.5-52.6

120-240mm²

332/602/010

QSIII

52kV

054/64139

95-AC645-1/400C

31.5-52.6

300-400mm²

332/617/010

QSIII

52kV

054/64139

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COLDSHRINKTM MV Cable Joints

3M ColdShrinkTM Three Core Joints

IEC502, IEEE 48-1990 & VDE 0278

3M QuickSplice ColdShrinkTM QS1000 11kV joints are suitable for three core polymeric (EPR, PE & XLPE) and paper insulated (belted) cables up to 15kV. The base kit includes sufficient components to join the three cores and restore the cable armour wire, then select between either a ColdShrinkTM outer protection tube (range CS) or mould body and resin options. Resins available include our standard two part LDPU resin pack (53534-51) or 3M Hydro- Carbon resistant (1402F-RMP) for use in contaminated or hazardous areas. Supplementary kits are available for transitional (XLPE to PILC) and PILC to PILC jointing and build up kits are also available when installing smaller conductors, outside the standard range of the joint. Installation is quick and simple, with less opportunity for installer errors and less hazardous working conditions, due to the absence of heat or naked flames.

➜➜ Continuous operating temperature of 90ºC, overload rating: 130ºC.

➜➜ High reliability, over 20 years of proven field experience. ➜➜ Supplied with mechanical connectors.

Order Reference

Insulation Diameter

Maximum Voltage

Impulse Level

7.2kV Cables

12kV Cables

15kV Cables

92-AV610-3/C

17.7-26.0

15kV

95kV

95-150mm²

50-120mm²

35-120mm²

92-AV620-3/C

22.3-33.2

15kV

95kV

185-240mm²

150-240mm²

120-185mm²

92-AV630-3/C

28.4-42.0

15kV

95kV

300-400mm²

300-400mm²

240-400mm²

ColdShrink TM Outer

Mould & Resin Options

Order Reference

Order Reference

To Suit Joint Size

Mould Length

Two Part LDPU Resin

Hydro-Carbon Resistant Resin

1451PET

92-AV610-3/C 92-AV620-3/C

1250.0

2 x 53534-51

2 x 1402F-RMP

1452PET

92-AV630-3/C

1450.0

3 x 53534-51

3 x 1402F-RMP

To Suit Joint Size

CS610-3

92-AV610-3/C

CS620-3

92-AV620-3/C

CS630-3

92-AV630-3/C

6

PILC Earthing Kits

Build-Up Kits

Order Reference

To Suit Joint Size

Order Reference

To Suit Joint Size

7.2kV Cables

12kV Cables

15kV Cables

PILCL1

92-AV610-3/C

92-PG610-1

92-AV610-3/C

35-95mm²

25-70mm²

35-50mm²

PILCL2

92-AV620-3/C

92-PG620-1

92-AV620-3/C

95-185mm²

70-150mm²

35-95mm²

PILCL3

92-AV630-3/C

92-PG630-1

92-AV630-3/C

185-300mm²

150-240mm²

120-185mm²

Additional kits are required to cater for paper insulated, lead (Pb) sheathed or PICAS cables, please select based on the base joint size. PICAS cables require additional screen-earthing kits. One required for transitional jointing, two for PILC to PILC.

MV CABLE TERMINATIONS & JOINTS

➜➜ Single piece design: built in refractive stress control and mastic layers.

For use with all polymeric cables within all QS1000 joints to increase the diameter of smaller cross sectional area cables. Supplied singularly, please order in multiples of three.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

169


Product Training

PRODUCT DEMONSTRATION

PRODUCT INSTALLATION TRAINING

Demonstration and installation of termination and jointing products onto pre-prepared cables.

Full training courses for experienced and qualified craftsmen, including cable preparation and installation of termination and jointing products.

Attendance certificates will be supplied.

170

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

Training certificates will be supplied.


CONTENTS

PAGE

Euromold MV Separable Connectors

172

CONTENTS Pfisterer MV-CONNEX Separable Connectors

PAGE 184

Separable Connector Overview

172

MV-CONNEX Product Overview

184

Bushing Interface Dimensions

173

MV-CONNEX Size: 1

185

158LR Dead-Break Elbow Connector

174

MV-CONNEX Size: 2

186

400LR Dead-Break Elbow Connector

175

MV-CONNEX Size: 3

187

400TB Dead-Break Tee Connector

176

MV-CONNEX Size: 3S

188

430TB Dead-Break Tee Connector

177

480TB Dead-Break Tee Connector

178

484TB Dead-Break Tee Connector

179

440TB Dead-Break Tee Connector

180

650/675LR Dead-Break Tee Connectors

181

750/775LR Dead-Break Tee Connectors

182

784TB Dead-Break Tee Connector

183

MV SEPARABLE CONNECTORS

7

MV SEPARABLE CONNECTORS

7

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

171


EUROMOLD MV Separable Connectors

Separable Connector Overview

CENELEC EN50180, EN50181 & IEEE386, IEEE404

APPLICATION Euromold, a Nexans company and Elastimold provide Medium Voltage dead-break separable connector systems in five main bushing interface types for connecting cables to MV switchgear, transformers and protection devices. The separable connection system is also suitable for cable-tocable connection, as well as multi-way connections and is augmented by a range of MV junction boxes, widely used within the Renewables Industry. The compactness of these EPDM rubber separable connectors has enabled a new generation of space-saving equipment and suitably-profiled epoxy bushings are now a well-established favourite of SF6 gas-insulated switchgear manufacturers such as: ABB, Areva, Siemens, Schneider, et al. The bushing system is equally popular with oilinsulated transformer manufacturers such as Brush, VTDTransformatori etc as well as many OEMs within the Wind and Solar Energy generation industry.

SPECIFICATION Meeting the requirements of either: ANSI/IEEE 386 & 404 or CENELEC EN50180 and EN50181 (dependant upon product manufacturer). All the products detailed hereafter are certified as “Dead-Break”-type, i.e. can only be installed and/or disconnected on UN-energised cables. There is also a USspecification “Load-Break” product within the Elastimold range designed for energised cable applications which is also available, please contact our MV Sales Team for further details.

RELIABILITY Guaranteed. Each connector, bushing or accessory is individually tested for partial discharge and industrial power frequency prior to leaving the factory.

MV SEPARABLE CONNECTORS

TRAINING

7

ETS provide installation/product familiarisation training and certification for competant, experienced cable jointers. Please contact our MV Sales Team for further information.

FEATURES AND BENEFITS ➜➜ Compactness: fully-screened, enabling connectors to be installed in close proximity to surrounding steelwork and each other, even touching if necessary. ➜➜ Safety: touch-safe, weather-proof and offers excellent mechanical strength. ➜➜ Flexibility: disconnectable and re-useable. An added benefit of these products is their ability for re-use making the movement of equipment possible without having to re-terminate the cables on each occasion. ➜➜ Easy to install and suitable for all polymeric screened MV cable types. DESIGN Manufactured from three layers of EPDM rubber, each product features: built-in stress-control, an insulating layer and outer semi-conductive layer, each mimicking the construction of the screened MV cables for which they’re designed. The EPDM rubber used is a terpolymer containing ethylene, propylene and a nonconjugated diene, the resultant hydro-carbon based elastomer having excellent electrical and mechanical strength and being highly-resistant to adverse environmental conditions. EPDM rubber also has excellent resistence to: ozone/corona effects, chemicals, water and is used within some Nuclear containment areas.

172

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CABLE REQUIREMENTS Separable connectors are primarily designed for use on copper-wire screened polymeric-insulated Medium Voltage distribution cables up to 42kV. Copper-tape screened cables are also commonly used, as well as cables with lead (Pb) or graphite layers, but will require additional components to correctly ground (earth) the connector arrangement. In certain instances we have supplied custom-made connectors to suit paper-insulated cables and there is also a range of connectors designed for unscreened cables, not shown within this literature. Please provide constructional and dimensional information for the cables being used wherever possible, to ensure compatibility of the proposed cable/connector arrangement.


EUROMOLD MV Separable Connectors

Bushing Interface Dimensions

CENELEC EN50180, EN50181 & IEEE386, IEEE404

200 SERIES CONNECTORS 200 Series Interface Type A Equipment Bushing - 250A

Connection Type

7.9mm Plug-In Pin Contact

Voltage Range

12-24kV

Current Rating

250amps

Specification

CENELEC EN50180 and EN50181

48.5

32.5

30.9

48.0

400 SERIES CONNECTORS 400 Series Interface Type B Equipment Bushing - 400A

Connection Type

14mm Plug-In Pin Contact

Voltage Range

12-36kV

Current Rating

400amps

Specification

CENELEC EN50180 and EN50181

70.0

56.0

46.0

90.0

400 Series Interface Type C Equipment Bushing- 630A/1250A

Connection Type

M16 Bolted Copper Insert

Voltage Range

12-42kV

Current Rating

630amps or 1250amps

Specification

CENELEC EN50180 and EN50181

70.0

56.0

46.0

25.0

90.0

600 SERIES CONNECTORS 600 Series Interface Type D Equipment Bushing - 800A

Connection Type

5/8" UNC Bolted Aluminium Stud

Voltage Range

12-24kV

Current Rating

800amps

Specification

ANSI/IEEE 386 & 404

76.0

52.1

39.9

31.8

32.0

81.0

600 Series Interface Type D Equipment Bushing - 1250A

Connection Type

5/8" UNC Bolted Copper Stud (M16 version also available)

Voltage Range

12-24kV

Current Rating

1250amps

Specification

ANSI/IEEE 386 & 404

700 SERIES CONNECTORS

7

700 Series Interface Type E Equipment Bushing - 800A

Connection Type

5/8" UNC Bolted Aluminium Stud

Voltage Range

12-36kV

Current Rating

800amps

Specification

ANSI/IEEE 386 & 404

MV SEPARABLE CONNECTORS

ATEX-rated version, certified for use within certain Hazardous Areas.

76.2

61.5

39.6

31.8

105.3

700 Series Interface Type D Equipment Bushing - 1250A

Connection Type

5/8" UNC Bolted Copper Stud

Voltage Range

12-36kV

Current Rating

1250amps

Specification

ANSI/IEEE 386 & 404

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

173


EUROMOLD MV Separable Connectors

158LR Dead-Break Elbow Connector

CENELEC EN50180, EN50181 & IEEE386, IEEE404

Application: Euromold separable elbow connector designed to

➜➜ Continuous Current Rating 250A

connect all polymeric screened cables to suit CENELEC Interface Type A (250amp) equipment bushings with 7.9mm Plug-In pins. A range of tee and cross connectors is also available to enable multiple connection options. Supplied as a three-phase kit:

➜➜ Maximum Voltage Rating 24kV ➜➜ Overload Current Rating 300A

➜➜ 3 x (K)158BLR Sizesensitive connector housing.

➜➜ 3 x 154LRF Bushing contact pin and hex-key.

➜➜ 3 x 164LRC Compressiontype conductor contact.

➜➜ 3 x 11TL Size-sensitive screen adaptor (not required with G-11 or G-13 versions).

➜➜ 3 x 150BA-B1 Bail restraint.

Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

TECHNICAL DATA

12kV

24kV

Voltage Prefix (start of Order Reference)

(K)

(K)

Basic Impulse Level

75kV

125kV

Partial Discharge

11kV @ 5pC

21kV @ 5pC

Industrial Power Frequency (50Hz 1minute)

35kV

55kV

Thermal Short-Circuit (1sec)

12.5kA

12.5kA

MV SEPARABLE CONNECTORS

ORDERING EXAMPLE

7

174

To suit 70mm² copper XLPE/cuTS 11kV, featuring EasyPeel conductor screening.

System Voltage

Connector Type

Table A

Table B

Table X

Supplied as a three-phase kit:

3x(K)

158LR

FB

70CU2

FB/FG MT/SE2 MFC

TABLE A

Table C

Table D

TABLE B

Select Housing Size

Insulation Range

Select Contact Type

Stranded Copper

DIN Die Set

Stranded Aluminium

DIN Die Set

G-11

12.6-16.1

16mm²

16CU2

8

14.6-18.7

25mm²

25CU2

FB

17.5-20.2

35mm²

10

25BI2

12

35CU2

12

35BI2

14

FG

18.4-21.2

50mm²

50CU2

14

50BI2

16

GA

19.7-22.5

70mm²

70CU2

16

70BI2

18

GAB

21.0-23.8

95mm²

95CU2

18

95BI2

20

GH

23.2-26.4

120mm²

120CU2

20

120BI2

22

150mm²

150CU2

22

G-13

TABLE X

TABLE C

Select Screen Adaptor

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

Not required with G-11

12.6-16.1

MT/SE1

16-50mm²

16-25mm²

Not required with G-13

14.6-18.7

MT/SE2

70-95mm²

35-50mm²

FB/FG

17.2-21.2

MT/SE3

120-150mm²

95-150mm²

GA/GAB

19.7-23.8

GB/GH

22.2-26.4

HA/HAB

24.9-29.9

TABLE D Additional Tapes

MWS

Water-sealing mastic for moist applications.

MFC

Field control mastic for Easy-Peel screen.

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


EUROMOLD MV Separable Connectors

400LR Dead-Break Elbow Connector

CENELEC EN50180, EN50181

Application: Euromold separable elbow connector designed

➜➜ Continuous Current Rating 400A

to connect all polymeric screened cables to CENELEC Interface Type B (400amp) equipment bushings with 14mm Plug-In pins. Supplied as a three-phase kit:

➜➜ Maximum Voltage Rating 36kV

➜➜ 3 x 400LRF Bushing contact pin and hex-keys.

➜➜ 3 x (K)(M)400BLR/G Connector housing with earthing leads.

➜➜ Overload Current Rating 600A

➜➜ 3 x 400BA Bail restraints. ➜➜ 3 x 400LRC Compression- ➜➜ 3 x 411CA Size-sensitive type conductor contacts. Hi-K cable reducers. Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

TECHNICAL DATA

12kV

24kV

36kV

Voltage Prefix (start of Order Reference)

(K)

(K)

(M)

Basic Impulse Level

75kV

125kV

170kV

Partial Discharge

11kV @ 5pC

21kV @ 5pC

31kV @ 5pC

Industrial Power Frequency (50Hz 1minute)

35kV

55kV

75kV

Thermal Short-Circuit (1sec)

15kA

15kA

15kA

To suit 185mm² aluminum XLPE/cuTS 36kV, supplied with mechanical contacts for use within equipment.

System Voltage

Connector Type

Table A

Table B

Table C

Table D

Supplied as a three-phase kit:

3x(K)

400LR

G-27

95.240UN5

MT/SE4

MFC

TABLE A

TABLE C

Select Cable Reducer Size

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

36kV Cables

G-11

12.0-17.5

MT/SE1

16-50mm²

16-25mm²

-

G-15

16.0-22.0

MT/SE2

70-95mm²

35-50mm²

25-35mm²

G-19

20.0-26.5

MT/SE3

120-240mm²

95-185mm²

50-70mm²

G-22

23.5-31.0

MT/SE4

300mm²

240-300mm²

95-240mm²

G-25

26.5-32.5

G-27

28.5-37.5

TABLE D Additional Tapes

MWS

Water-sealing mastic for moist applications.

MFC

Field control mastic for Easy-Peel screen.

TABLE B Select Contact Type

Stranded Copper

DIN Die Set

Stranded Aluminium

DIN Die Set

35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

35CU2 50CU2 70CU2 95CU2 120CU2 150CU2 185CU2 240CU2 300CU2

12 14 16 18 20 22 25 28 32

35BI2 50BI2 70BI2 95BI2 120BI2 150BI2 185BI2 240BI2 300BI2

14 16 18 20 22 25 28 32 34

MV SEPARABLE CONNECTORS

ORDERING EXAMPLE

7

Mechanical Contact Options

16.95UN5 50-150UN5 95.240UN5 120.300UN5

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

175


EUROMOLD MV Separable Connectors

400TB Dead-Break Tee Connector

CENELEC EN50180, EN50181

Application: Euromold separable tee connector of symmetrical

➜➜ Continuous Current Rating 630A

design. Suitable for connection of all polymeric screened cables to CENELEC Interface Type C (630amp) equipment bushings with M16 bolted connection. Multiple connections to one bushing are possible by using (K)(M)440PBM coupling connectors or (K) (M)400CP connecting plugs and additional tee connectors. (K) (M)400CP also suitable for cable-to-cable connections. Supplied as a single phase kit:

➜➜ Maximum Voltage Rating 42kV ➜➜ Overload Current Rating 800A

➜➜ (K)(M)(P)400BT Connector housing with earthing lead.

➜➜ 400TCS M16 Bushing clamping screw assembly. ➜➜ 411CA Size-sensitive Hi-K cable reducer.

➜➜ TBC or TMBC Compression-type or mechanical conductor contact.

➜➜ (K)(M)(P)400BIPA Insulating plug with voltage detection point & rubber cap.

MV SEPARABLE CONNECTORS

TECHNICAL DATA

Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

Voltage Prefix (start of Order Reference) Basic Impulse Level Partial Discharge Industrial Power Frequency (50Hz 1minute) Thermal Short-Circuit (1sec)

12kV

24kV

36kV

42kV

(K) 75kV 11kV @ 5pC 35kV 28kA

(K) 125kV 21kV @ 5pC 55kV 28kA

(M) 170kV 31kV @ 5pC 75kV 28kA

(P) 200kV 42kV @ 5pC 85kV 28kA

ORDERING EXAMPLE To suit 120mm² copper XLPE/cuWS 42kV, installed within an outdoor environment.

System Voltage

Connector Type

Table A

Table B

Table C

Table D

Supplied as a single-phase kit:

(P)

400TB

G-27

120CU2

-

MWS

TABLE A

TABLE C

Select Cable Reducer Size

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

36kV Cables

G-11 G-15 G-19 G-22 G-25 G-27

12.0-17.5 16.0-22.0 20.0-26.5 23.5-31.0 26.5-32.5 28.5-37.5

MT/SE1 MT/SE2 MT/SE3 MT/SE4

16-50mm² 70-95mm² 120-240mm² 300mm²

16-25mm² 35-50mm² 95-185mm² 240-300mm²

25-35mm² 50-70mm² 95-240mm²

TABLE D Additional Tapes

7

176

MWS MFC

Water-sealing mastic for moist applications. Field control mastic for Easy-Peel screen.

TABLE B Select Contact Type

Stranded Copper

DIN Die Set

Stranded Aluminium

DIN Die Set

35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

35CU2 50CU2 70CU2 95CU2 120CU2 150CU2 185CU2 240CU2 300CU2

12 14 16 18 20 22 25 28 32

35BI2 50BI2 70BI2 95BI2 120BI2 150BI2 185BI2 240BI2 300BI2

14 16 18 20 22 25 28 32 34

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

Mechanical Contact Options

16.95UN5 50-150UN5 95.240UN5 120.300UN5


EUROMOLD MV Separable Connectors

430TB Dead-Break Tee Connector

CENELEC EN50180, EN50181

Application: CENELEC to Interface Type C (630-1250amp)

➜➜ Continuous Current Rating 630-1250A

equipment bushings with M16 bolted connection. Designed to fit within increasingly compact termination chambers, the profile is only 185mm deep. Multiple connections to one bushing are possible by using (K)(M)300PBM coupling connectors. Cableto-cable connections are also possible by using (K)(M)400CP-SC connecting plugs.

➜➜ Maximum Voltage Rating 42kV ➜➜ Overload Current Rating 800-1500A

➜➜ 3 x (K)(M)430BT Connector housing with earthing lead.

➜➜ 3 x 430TCS M16 Bushing clamping screw assembly. ➜➜ 3 x 430CA/411CA Sizesensitive Hi-K cable reducer.

➜➜ 3 x TBC or TMBC Compression-type or mechanical conductor contact.

➜➜ 3 x 300BIPA/VD Insulating plug with voltage detection point & rubber cap.

TECHNICAL DATA

Voltage Prefix (start of Order Reference) Basic Impulse Level Partial Discharge Industrial Power Frequency (50Hz 1minute) Thermal Short-Circuit (1sec)

12kV

24kV

36kV

(K) 75kV 11kV @ 5pC 35kV 28kA

(K) 125kV 21kV @ 5pC 55kV 28kA

(M) 170kV 31kV @ 5pC 75kV 28kA

ORDERING EXAMPLE To suit 240mm² aluminium XLPE/cuWS 11kV, installed within an outdoor environment.

System Voltage

Connector Type

Table A

Table B

Table C

Table D

Supplied as a three-phase kit:

3x(K)

430TB

G-18

240BI2

-

MWS

TABLE A

TABLE C

Select Cable Reducer Size

G-11 G-16 G-18 G-19 G-22 G-25 G-27

(430CA) (430CA) (430CA) (411CA) (411CA) (411CA) (411CA)

12-24kV 12-24kV 12-24kV 36kV 36kV 36kV 36kV

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

36kV Cables

12.0-17.5 17.0-23.5 19.0-32.6 20.0-26.5 23.5-31.0 26.5-32.5 28.5-37.5

MT/SE1 MT/SE2 MT/SE3 MT/SE4

16-50mm² 70-95mm² 120-240mm² 300mm²

16-25mm² 35-50mm² 95-185mm² 240-300mm²

25-35mm² 50-70mm² 95-240mm²

TABLE D

MV SEPARABLE CONNECTORS

Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

Additional Tapes

MWS MFC

Water-sealing mastic for moist applications. Field control mastic for Easy-Peel screen.

TABLE B Select Contact Type

Stranded Copper

DIN Die Set

Stranded Aluminium

DIN Die Set

35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

35CU2 50CU2 70CU2 95CU2 120CU2 150CU2 185CU2 240CU2 300CU2

12 14 16 18 20 22 25 28 32

35BI2 50BI2 70BI2 95BI2 120BI2 150BI2 185BI2 240BI2 300BI2

14 16 18 20 22 25 28 32 34

7

Mechanical Contact Options

16.95UN5 50-150UN5 95.240UN5 120.300UN5

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

177


EUROMOLD MV Separable Connectors

480TB Dead-Break Tee Connector

CENELEC EN50180, EN50181

Application: CENELEC to Interface Type C (630-1250amp) equipment bushings with M16 bolted connection. Designed to fit within increasingly compact termination chambers, the profile is only 185mm deep. Multiple connections to one bushing are possible by using (K)(M)800PB coupling connectors. Cable-tocable connections are also possible by using (K)(M)400CP-SC connecting plugs.

➜➜ Continuous Current Rating 630-1250A ➜➜ Maximum Voltage Rating 42kV ➜➜ Overload Current Rating 800-1500A

➜➜ 3 x 430TCS M16 Bushing clamping screw assembly.

➜➜ 3 x (K)(M)(P)480BT Connector housing with earthing lead.

➜➜ 3 x 430CA Size-sensitive Hi-K cable reducer.

➜➜ 3 x TBC or TMBC Compression-type or mechanical conductor contact.

➜➜ 3 x 800BIPA Insulating plug with voltage detection point & rubber cap.

MV SEPARABLE CONNECTORS

TECHNICAL DATA

Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

Voltage Prefix (start of Order Reference) Basic Impulse Level Partial Discharge Industrial Power Frequency (50Hz 1minute) Thermal Short-Circuit (1sec)

12kV

24kV

36kV

42kV

(K) 75kV 11kV @ 5pC 35kV 28kA

(K) 125kV 21kV @ 5pC 55kV 28kA

(M) 170kV 31kV @ 5pC 75kV 28kA

(P) 200kV 42kV @ 5pC 85kV 28kA

ORDERING EXAMPLE To suit 300mm² copper XLPE/cuTS 36kV, installed within an outdoor environment.

System Voltage

Connector Type

Table A

Table B

Table C

Table D

Supplied as a three-phase kit:

3x(M)

480TB

G-30

300CU2

MT/SE4

MWS

TABLE A

TABLE C

Select Cable Reducer Size

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

36kV Cables

G-11

12.0-17.5

G-16

17.0-23.5

G-18

19.0-32.6

G-27

28.5-37.5

MT/SE1 MT/SE2 MT/SE3 MT/SE4

16-50mm² 70-95mm² 120-240mm² 300mm²

16-25mm² 35-50mm² 95-185mm² 240-300mm²

25-35mm² 50-70mm² 95-300mm²

G-30

36.0-40.5

TABLE D Additional Tapes

7

178

MWS MFC

Water-sealing mastic for moist applications. Field control mastic for Easy-Peel screen.

TABLE B Select Contact Type

Stranded Copper

DIN Die Set

Stranded Aluminium

DIN Die Set

35mm² 50mm² 70mm² 95mm² 120mm² 150mm² 185mm² 240mm² 300mm²

35CU2 50CU2 70CU2 95CU2 120CU2 150CU2 185CU2 240CU2 300CU2

12 14 16 18 20 22 25 28 32

35BI2 50BI2 70BI2 95BI2 120BI2 150BI2 185BI2 240BI2 300BI2

14 16 18 20 22 25 28 32 34

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

Mechanical Contact Options

16.95UN5 50-150UN5 95.240UN5 120.300UN5


EUROMOLD MV Separable Connectors

484TB Dead-Break Tee Connector

CENELEC EN50180, EN50181

➜➜ Continuous Current Rating 630-1250A ➜➜ Maximum Voltage Rating 42kV ➜➜ Overload Current Rating 800-1500A

Application: Euromold separable “Compact” tee connector

designed to connect all polymeric screened cables to CENELEC Interface Type C (630amp or 1250amp) equipment bushings with M16 bolted connection. Designed primarily to suit conductor sizes above 185mm², to fit within increasingly compact termination chambers the profile being only 185mm deep. Multiple connections are possible by using (K)(M)804PB coupling connectors. Supplied as a three-phase kit:

➜➜ 3 x (K)(M)(P)484BT Connector housing with earthing lead.

➜➜ 3 x 430TCS M16 Bushing clamping screw assembly. ➜➜ 3 x 611CA Size-sensitive Hi-K cable reducer.

➜➜ 3 x TBC or TMBC Compression-type or mechanical conductor contact.

➜➜ 3 x 800BIPA Insulating plug with voltage detection point & rubber cap.

Voltage Prefix (start of Order Reference) Basic Impulse Level Partial Discharge Industrial Power Frequency (50Hz 1minute) Thermal Short-Circuit (1sec)

12kV

24kV

36kV

42kV

(K) 75kV 11kV @ 5pC 35kV 28kA

(K) 125kV 21kV @ 5pC 55kV 28kA

(M) 170kV 31kV @ 5pC 75kV 28kA

(P) 200kV 42kV @ 5pC 85kV 28kA

ORDERING EXAMPLE To suit 500mm² aluminum XLPE/cuWS 36kV, supplied with mechanical contacts for use within a humid area.

System Voltage

Connector Type

Table A

Table B

Table C

Table D

Supplied as a three-phase kit:

3x(M)

484TB

G-37

400-630UN5

-

MWS

TABLE A

TABLE C

Select Cable Reducer Size

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

36kV Cables

G-22 G-27 G-32 G-37 G-43

23.5-31.0 28.5-37.5 34.0-42.5 39.0-48.5 45.5-56.0

MT/SE2 MT/SE3 MT/SE4 MT/SE5

70-95mm² 120-240mm² 300-630mm² -

35-50mm² 95-185mm² 240-500mm² 400-630mm²

25-35mm² 50-70mm² 95-300mm² 400-630mm²

TABLE D

MV SEPARABLE CONNECTORS

TECHNICAL DATA

Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

Additional Tapes

MWS MFC

Water-sealing mastic for moist applications. Field control mastic for Easy-Peel screen.

TABLE B Select Contact Type

Stranded Copper

DIN Die Set

Stranded Aluminium

DIN Die Set

95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

95CU2 120CU2 150CU2 185CU2 240CU2 300CU2 400CU2 500CU2 630CU2

18 20 22 25 28 32 38 42 44

95BI2 120BI2 150BI2 185BI2 240BI2 300BI2 400BI2 500BI2 630BI1

22 22 25 28 32 34 38 44 46

7

Mechanical Contact Options

50-150UN5 95-240UN5

185.400UN5

400-630UN5

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

179


EUROMOLD MV Separable Connectors

440TB Dead-Break Tee Connector

CENELEC EN50180, EN50181

➜➜ Continuous Current Rating 630-1250A ➜➜ Maximum Voltage Rating 42kV ➜➜ Overload Current Rating 800-1500A

Application: Euromold separable tee connector of symmetrical design to connect all polymeric screened cables to CENELEC Interface Type C (630amp or 1250amp) equipment bushings with M16 bolted connection. Designed primarily to suit conductor sizes above 185mm². Multiple connections are possible by using (K)(M)440PB coupling connectors or (K)(M)440CP connecting plugs and additional tee connectors. Supplied as a single-phase kit: ➜➜ 400TCS M16 Bushing clamping screw assembly.

➜➜ (K)(M)(P)440BT Connector housing with earthing lead.

➜➜ 611CA Size-sensitive Hi-K cable reducer.

➜➜ TBC or TMBC Compression-type or mechanical conductor contact.

➜➜ 400BIPA Insulating plug with voltage detection point & rubber cap.

MV SEPARABLE CONNECTORS

TECHNICAL DATA

Standard kits are suitable for copper-wire screened cables. Coppertape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

7

180

Voltage Prefix (start of Order Reference) Basic Impulse Level Partial Discharge Industrial Power Frequency (50Hz 1minute) Thermal Short-Circuit (1sec)

12kV

24kV

36kV

42kV

(K) 75kV 11kV @ 5pC 35kV 28kA

(K) 125kV 21kV @ 5pC 55kV 28kA

(M) 170kV 31kV @ 5pC 75kV 28kA

(P) 200kV 42kV @ 5pC 85kV 28kA

ORDERING EXAMPLE To suit 630mm² copper XLPE/cuTS 11kV, featuring Easy-Peel conductor screening & mechanical contact, for use within an outdoor application. Supplied as a single-phase kit:

TABLE A

System Voltage

Connector Type

Table A

Table B

Table C

Table D

(K)

440TB

G-32

400-630UN5 MT/SE4

MFC/MWS

TABLE C

Select Cable Reducer Size

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

36kV Cables

G-22 G-27 G-32 G-37 G-43

23.5-31.0 28.5-37.5 34.0-42.5 39.0-48.5 45.5-56.0

MT/SE2 MT/SE3 MT/SE4 MT/SE5

70-95mm² 120-240mm² 300-630mm² -

35-50mm² 95-185mm² 240-500mm² 400-630mm²

25-35mm² 50-70mm² 95-300mm² 400-630mm²

TABLE D Additional Tapes

MWS MFC

Water-sealing mastic for moist applications. Field control mastic for Easy-Peel screen.

TABLE B Select Contact Type

Stranded Copper

DIN Die Set

Stranded Aluminium

DIN Die Set

95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

95CU2 120CU2 150CU2 185CU2 240CU2 300CU2 400CU2 500CU2 630CU2

18 20 22 25 28 32 38 42 44

95BI2 120BI2 150BI2 185BI2 240BI2 300BI2 400BI2 500BI2 630BI1

22 22 25 28 32 34 38 44 46

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

Mechanical Contact Options

50-150UN5 95-240UN5

185-400UN5

400-630UN5


EUROMOLD MV Separable Connectors

650/675LR Dead-Break Tee Connectors

ANSI/IEEE 386 & 404

➜➜ Continuous Current Rating 650LR 675LR 800A 1250A ➜➜ Maximum Voltage Rating 650LR 675LR 24kV 24kV

Application: Elastimold separable tee connector of symmetrical design to connect all polymeric screened cables to ANSI-style Interface Type D 800amp (650LR) or 1250amp (675LR) equipment bushings with 5/8" 11UNC-2A bolted connection. Multiple connections to one bushing are possible by using connecting plugs and additional tee connectors. Supplied as a single-phase kit. Screen-break application as standard, supplied with earth lead. Comprising: (K)650BLR/G connector housing, compression or mechanical type conductor contact, 611CA size sensitive Hi-K cable reducer and (K)600BIP or (K)675BIP basic insulating plug, with voltage detection point.

➜➜ Overload Current Rating 650LR 675LR 900A 1800A

Voltage Prefix (start of Order Reference) Basic Impulse Level Partial Discharge Industrial Power Frequency (50Hz 1minute) 650LR Thermal Short-Circuit (1sec) 675LR Thermal Short-Circuit (1sec)

12kV

24kV

(K) 75kV 8kV @ 5pC 35kV 50kA 75kA

(K) 125kV 18kV @ 5pC 55kV 50kA 75kA

ORDERING EXAMPLE 800amp connector to suit 500mm² aluminium XLPE/ cuTS 24kV, featuring Easy-Peel conductor screening.

System Voltage

Connector Type

Table A

Table B

Table C

Table D

Supplied as a single-phase kit:

(K)

650LR

G-32

500UN2

MT/SE4

MFC

TABLE A

TABLE C

Select Cable Reducer Size

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

G-15 G-19 G-22 G-27 G-32 G-37 G-43

16.0-22.0 20.0-26.5 23.5-31.0 28.5-37.5 34.0-42.5 39.0-48.5 45.5-56.0

MT/SE2 MT/SE3 MT/SE4 MT/SE5

95mm² 120-240mm² 300-630mm² -

95-185mm² 240-500mm² 400-630mm²

TABLE D Additional Tapes

MWS MFC

Water-sealing mastic for moist applications. Field control mastic for Easy-Peel screen.

TABLE B Select Contact Type

650LR CU/AL Contact

DIN Die Set

675LR CU Contact

DIN Die Set

675LR AL Contact

DIN Die Set

95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

95UN2 120UN2 150UN2 185UN2 240UN2 300UN2 400UN2 500UN2 630UN2

18 20 22 25 28 32 38 42 44

95CU2 120CU2 150CU2 185CU2 240CU2 300CU2 400CU2 500CU2 630CU2

22 22 25 28 32 34 38 42 44

95BI2 120BI2 150BI2 185BI2 240BI2 300BI2 400BI2 500BI2 630BI1

22 22 25 28 32 34 38 44 46

MV SEPARABLE CONNECTORS

TECHNICAL DATA

A non screen-break version is also available, please contact our Sales Team for more information. Standard kits are suitable for copperwire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

7

Mechanical Contact Options (650LR & 675LR)

95-240UN5

185-400UN5

400-630UN5

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

181


EUROMOLD MV Separable Connectors

750/775LR Dead-Break Tee Connectors

ANSI/IEEE 386 & 404

➜➜ Continuous Current Rating 750LR 775LR 800A 1250A ➜➜ Maximum Voltage Rating 750LR 775LR 36kV 36kV ➜➜ Overload Current Rating 750LR 775LR 900A 1800A

Application: Elastimold separable tee connector of symmetrical design to connect all polymeric screened cables to ANSIstyle Interface Type E 800amp (750LR) or 1250amp (775LR) equipment bushings with 5/8" 11UNC-2A bolted connection. Multiple connections to one bushing are possible by using connecting plugs and additional tee connectors. Supplied as a single-phase kit. Comprising: 750BLR/G connector housing, compression or mechanical type conductor contact, 755CA size sensitive cable reducer and 750DP or 775DP dead-end insulating plug, with voltage detection point and size-sensitive cable adaptor. Standard kits are suitable for copper-wire screened cables. Copper-tape screen cables will also require an additional screen earthing kit, type MT/SE. For outdoor applications add suffix MWS for additional water-sealing mastic.

36kV

TECHNICAL DATA

MV SEPARABLE CONNECTORS

7

182

170kV 31kV @ 5pC 75kV 50kA 75kA

Voltage Prefix (start of Order Reference) Basic Impulse Level Partial Discharge Industrial Power Frequency (50Hz 1minute) 750LR Thermal Short-Circuit (1sec) 775LR Thermal Short-Circuit (1sec) ORDERING EXAMPLE

1250amp connector to suit 630mm² copper XLPE/ cuWS 36kV, installed within an outdoor environment.

Connector Type

Table A

Table B

Table X

Table C

Table D

Supplied as a single-phase kit:

775LR

P

630CU2

KB/PA

-

MWS

TABLE A

TABLE C

Table A

Insulation Range

Table X

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

36kV Cables

H J K L M N P Q

21.6-26.7 24.9-30.0 27.7-33.3 30.0-37.2 34.8-41.4 38.5-45.2 43.8-49.1 48.3-53.9

FB/FG GA/GAB GB/GH HA/HAB HB/HJ JA/JAB JB/KA KB/PA

17.2-21.2 19.7-23.8 22.2-26.4 24.9-29.9 27.8-33.2 31.0-35.4 34.4-40.5 40.0-45.3

MT/SE2 MT/SE3 MT/SE4 MT/SE5

95mm² 120-240mm² 300-630mm² -

95-185mm² 240-500mm² 400-630mm²

95-300mm² 400-630mm²

TABLE D Additional Tapes

MWS MFC

Water-sealing mastic for moist applications. Field control mastic for Easy-Peel screen.

TABLE B Select Contact Type

750LR CU/AL Contact

DIN Die Set

775LR CU Contact

DIN Die Set

775LR AL Contact

DIN Die Set

95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

95UN2 120UN2 150UN2 185UN2 240UN2 300UN2 400UN2 500UN2 630UN2

18 20 22 25 28 32 38 42 44

95CU2 120CU2 150CU2 185CU2 240CU2 300CU2 400CU2 500CU2 630CU2

18 20 22 25 38 32 38 42 44

95BI2 120BI2 150BI2 185BI2 240BI2 300BI2 400BI2 500BI2 630BI1

22 22 25 28 32 34 38 44 46

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

Mechanical Contact Options (750LR & 775LR)

95-240UN5

185-400UN5

400-630UN5


EUROMOLD MV Separable Connectors

784TB Dead-Break Tee Connector

CENELEC EN50180, EN50181 & IEEE386, IEEE404

➜➜ Continuous Current Rating 1250A ➜➜ Maximum Voltage Rating 42kV ➜➜ Overload Current Rating 1500A

Application: Euromold European-manufactured separable tee connector of symmetrical design to connect all polymeric screened cables to ANSI-style Interface Type E 1250A equipment bushings with copper 5/8" 11UNC-2A bolted connection. Replaces the 775LR connector range. Supplied as a three-phase kit:

➜➜ 3 x (K)(M)(P)784BT/G Connector housing with earthing lead.

➜➜ 3 x Bushing clamping screw assembly. ➜➜ 3 x 611CA Size-sensitive Hi-K cable reducer.

➜➜ 3 x TBC or TMBC Compression-type or mechanical conductor contact.

➜➜ 3 x 858BIPA Insulating plug with voltage detection point & rubber cap.

Standard kits are suitable for copper-wire screened cables. Coppertape screen cables will also require an additional screen earthing kit, type MT/SE.

Voltage Prefix (start of Order Reference) Basic Impulse Level Partial Discharge Industrial Power Frequency (50Hz 1minute) Thermal Short-Circuit (1sec)

12kV

24kV

36kV

42kV

(K) 75kV 11kV @ 5pC 35kV 28kA

(K) 125kV 21kV @ 5pC 55kV 28kA

(M) 170kV 31kV @ 5pC 75kV 28kA

(P) 190kV 35kV @ 5pC 86kV 28kA

ORDERING EXAMPLE To suit 400mm² copper XLPE/cuWS 36kV, featuring a mechanical contact, for use within an outdoor application.

System Voltage

Connector Type

Table A

Table B

Table C

Table D

Supplied as a three-phase kit:

3x(K)

784TB

G-S-37

185-400UN5

-

MWS

TABLE A

TABLE C

Select Cable Reducer Size

Insulation Range

Screen Earthing Kit

12kV Cables

24kV Cables

36kV Cables

G-S-15 G-S-19 G-S-22 G-S-27 G-S-32 G-S-37 G-S-43

16.0-22.0 20.0-26.5 23.5-31.0 28.5-37.5 34.0-42.5 39.0-48.5 45.5-56.0

MT/SE2 MT/SE3 MT/SE4 MT/SE5

70-95mm² 120-240mm² 300-630mm² -

35-50mm² 95-185mm² 240-500mm² 400-630mm²

25-35mm² 50-70mm² 95-300mm² 400-630mm²

TABLE D Additional Tapes

MWS MFC

Water-sealing mastic for moist applications. Field control mastic for Easy-Peel screen.

TABLE B Select Contact Type

Stranded Copper

DIN Die Set

Stranded Aluminium

DIN Die Set

95mm² 120mm² 150mm² 185mm² 240mm² 300mm² 400mm² 500mm² 630mm²

95CU2 120CU2 150CU2 185CU2 240CU2 300CU2 400CU2 500CU2 630CU2

18 20 22 25 28 32 38 42 44

95BI2 120BI2 150BI2 185BI2 240BI2 300BI2 400BI2 500BI2 630BI1

22 22 25 28 32 34 38 44 46

MV SEPARABLE CONNECTORS

TECHNICAL DATA

For outdoor applications add suffix MWS for additional watersealing mastic. A variant is available for use within potentially explosive atmospheres, for 12kV max. Add ATEX suffix if required.

7

Mechanical Contact Options

90-240UN5

185-400UN5

400-630UN5

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

183


PFISTERER MV-CONNEX Separable Connectors

MV-CONNEX Product Overview

CENELEC EN50180, EN50181 & DIN47637

APPLICATION The MV-CONNEX range is ideal for use in ring main units (RMUs), circuit-breaker switch-gear, high-voltage motors, transformers, capacitors, transducers and sealing boxes. The connectors on the equipment side are designed to meet EN50180, EN50181 and DIN47637 and suitable for all polymeric insulated, screened power cables up to 52kV. As well as a wide range of standard connector types suitable for indoor and normal outdoor environments, there are also customer-specific variants and versions with bronze bell housings for use within onerous environments such as offshore, or within contaminated mining industries. The MV-CONNEX system also features: Bushings, MultiContact Elbows, Surge Arresters, Motor Connection adjuncts, Cable Joints, Blanking Plugs and various testing devices.

RELIABILITY Guaranteed. Each connector, bushing or accessory is individually tested for partial discharge and industrial power frequency prior to leaving the factory.

TRAINING ETS provide installation and product familiarisation training and certification for competant, experienced cable jointers. Please contact our MV Sales Team for further information.

MV SEPARABLE CONNECTORS

TOOLING

7

FEATURES AND BENEFITS ➜➜ No liquid insulating medium. ➜➜ Separable and re-pluggable.

Cable preparation tooling is also offered for sale, as detailed within Section 4, pages 125-127

➜➜ Metal-enclosed. ➜➜ Fully screened, insulated and touch-proof. ➜➜ High short-circuit protection. ➜➜ Maintenance free. ➜➜ Free from arcing. DESIGN The MV-CONNEX “plug-in” connectors feature an insulated silicon bush to control the electrical field present when the cable screen is removed. Conductor contact is made in two ways, depending upon the plug size: Size 0: Pin contact is crimped directly onto the conductor using hydraulic tooling and DIN standard die sets. Sizes 1, 2, 3 & 3S: A size-sensitive cone clamp is secured onto the conductor by hydraulically compressing a contact ring onto the core utilising specialist tooling. A heatshrinkable sleeve provides a moisture barrier between the cable sheath and connector housing. The finished connector arrangement is then plugged into the equipment bushing by using proprietary tooling, depending upon connector size being used. Various termination accessories are also available to correctly earth cable screens and/or armouring layers, or to deal with specific screen types.

184

We also offer the full range of Pfisterer hydraulic and assembly tooling required to correctly install the MV-CONNEX range. Some tools are also available as part of our Hire Fleet, please contact our Sales Team for further details.

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE REQUIREMENTS MV-CONNEX connectors are primarily designed for use on bonded semi-conductive layer, copper-wire (cuWS) screened polymeric-insulated Medium Voltage distribution cables up to 52kV. Copper-tape screened (cuTS) cables are also commonly used, as well as cables with lead (Pb) or graphite layers, but will require additional components to correctly earth the connector arrangement. Easy-Peel semi-conductive screened cables will also require an EARTHING KIT F to complete installation. For vertical outdoor assembly from above, an additional sealing kit is required:

559/218/002 to suit Size 2 connectors. 559/218/001 to suit Size 3/3S connectors. Please provide constructional and dimensional information for the cables being used wherever possible, to ensure compatibility of the proposed cable/connector arrangement.


PFISTERER MV-CONNEX Separable Connectors

MV-CONNEX Size: 1

CENELEC EN50180, EN50181 & DIN47637

Application: Plug-In type connector without voltage tap facility, designed to connect all polymeric screened cables to Size 1 MVCONNEX equipment bushings in the vertical plane. 850 type (with voltage tap facility) also available. To compliment the range various accessories are available:

➜➜ 827/513/--- 10kA rated surge arresters, 7.5-36kV versions.

➜➜ 827/186/211 45° angled test adaptor. ➜➜ 827/181/011 currenttesting adaptor.

➜➜ Assembled test leads. ➜➜ Straight and branching joint boxes.

➜➜ 827/125/001 cabletesting socket.

➜➜ 90° fixed and rotatable ➜➜ 827/150/002 blanking connector, to blank-off elbow adaptors. unused bushing apertures. Supplied as a three-phase kit. Standard kits are suitable for bonded semiconductive layer, copper-wire screened MV cables. Copper-tape screen (cuTS) cables will also require an additional EARTHING KIT. AWA (aluminium wire armour) cables will also require an EARTHING KIT E. Cables with Easy-Peel semi-conductive layer will require a

Continuous Current Rating

630A

Partial Discharge at 2xU0

<10pC

Maximum Voltage Rating

36kV

Rated Power Frequency (50Hz 1minute)

70kV

Basic Impulse Level

170kV

Rated Short-Time Withstand Current (0.5sec) 50kV

Rated Impulse Current

125kV

(1sec)

12kV

24kV

31.5kV 36kV

Connector Size

Conductor Diameter Range

Order Reference

Insulation Diameter Range

Order Reference

Insulation Diameter Range

Order Reference

Insulation Diameter Range

35mm²

6.0-7.3

870/110/035

14.5-17.5

870/120/035

18.0-21.5

-

-

50mm²

7.5-8.8

870/110/050

16.0-19.5

870/120/050

18.0-21.5

870/130/050

23.5-27.0

70mm²

9.3-10.6

870/110/070

18.0-21.5

870/120/070

22.0-25.5

870/130/070

25.0-28.5

95mm²

10.8-12.1

870/110/095

18.0-21.5

870/120/095

23.5-27.0

870/130/095

26.5-30.0

120mm²

12.3-13.6

870/110/120

19.0-23.5

870/120/120

23.5-27.0

870/130/120

28.0-31.5

150mm²

13.8-15.1

870/110/150

22.0-25.5

870/120/150

25.0-28.5

870/130/150

30.0-33.0

185mm²

15.3-16.6

870/110/185

23.5-27.0

870/120/185

26.5-30.0

870/130/185

31.0-34.0

240mm²

17.8-19.1

870/110/240

25.0-28.5

870/120/240

28.0-31.5

-

-

Additional Screen Earthing Kit Order Reference

12kV Cables

24kV Cables

36kV Cables

EARTHING KIT A

35-300mm²

35-300mm²

50-185mm²

EARTHING KIT B

-

-

240-300mm²

EARTHING KIT C

400-630mm²

400-630mm²

400-630mm²

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

MV SEPARABLE CONNECTORS

TECHNICAL DATA

EARTHING KIT F.

7

185


PFISTERER MV-CONNEX Separable Connectors

MV-CONNEX Size: 2

CENELEC EN50180, EN50181 & DIN47637

Application: Plug-In type connector without voltage tap facility, designed to connect all polymeric screened cables to Size 2 MVCONNEX equipment bushings in the vertical plane. 850 type (with voltage tap facility) also available. To compliment the range various accessories are available: ➜➜ 827/186/212 45° angled test adaptor. ➜➜ 827/181/012 currenttesting adaptor. ➜➜ 827/125/002 cabletesting socket.

➜➜ 827/523/--- 10kA rated surge arresters, 7.552.5kV versions. ➜➜ Assembled test leads. ➜➜ Straight and branching joint boxes.

➜➜ Double and Quadruple ➜➜ 827/150/003 blanking multi-elbow bushing connector, to blank-off unused bushing apertures. adaptors. Supplied as a three-phase kit. Standard kits are suitable for bonded semiconductive layer, copper-wire screened MV cables. Copper-tape screen (cuTS) cables will also require an additional EARTHING KIT. AWA (aluminium wire armour) cables will also require an EARTHING KIT E. Cables with Easy-Peel semi-conductive layer will require a

7

186

TECHNICAL DATA

MV SEPARABLE CONNECTORS

EARTHING KIT F. Continuous Current Rating

800A

Partial Discharge at 2xU0

<10pC

Maximum Voltage Rating

42kV

Rated Power Frequency (50Hz 1minute)

95kV

Basic Impulse Level

200kV

Rated Short-Time Withstand Current (0.5sec) 50kV

Rated Impulse Current

125kV

(1sec)

12kV

24kV

40kV 36kV

Connector Size

Conductor Diameter Range

Order Reference

Insulation Diameter Range

Order Reference

Insulation Diameter Range

Order Reference

Insulation Diameter Range

35mm²

6.0-7.3

-

-

-

-

870/230/035

16.0-19.5

50mm²

7.5-8.8

870/210/050

13.7-17.5

870/220/050

20.0-23.5

870/230/050

23.5-27.0

70mm²

9.3-10.6

870/210/070

16.0-19.5

870/220/070

20.0-23.5

870/230/070

25.0-28.5

95mm²

10.8-12.1

870/210/095

18.0-21.5

870/220/095

22.0-25.5

870/230/095

26.5-30.0

120mm²

12.3-13.6

870/210/120

20.0-23.5

870/220/120

23.5-27.0

870/230/120

28.0-31.5

150mm²

13.8-15.1

870/210/150

20.0-23.5

870/220/150

25.0-28.5

870/230/150

29.5-33.0

185mm²

15.3-16.6

870/210/185

22.0-25.5

870/220/185

26.5-30.0

870/230/185

31.0-34.0

240mm²

17.8-19.1

870/210/240

25.0-28.5

870/220/240

29.5-33.0

870/230/240

32.5-36.0

300mm²

19.2-20.9

870/210/300

28.0-31.5

870/220/300

31.0-34.5

870/230/300

35.0-38.0

Additional Screen Earthing Kit Order Reference

12kV Cables

24kV Cables

36kV Cables

EARTHING KIT A

35-300mm²

35-300mm²

50-185mm²

EARTHING KIT B

-

-

240-300mm²

EARTHING KIT C

400-630mm²

400-630mm²

400-630mm²

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


PFISTERER MV-CONNEX Separable Connectors

MV-CONNEX Size: 3

CENELEC EN50180, EN50181 & DIN47637

Application: Plug-In type connector without voltage tap facility, designed to connect all polymeric screened cables to Size 3 MVCONNEX equipment bushings in the vertical plane. 850 type (with voltage tap facility) also available. To compliment the range various accessories are available:

➜➜ 827/186/213 45° angled test adaptor. ➜➜ 827/181/013 currenttesting adaptor. ➜➜ 827/125/003 cabletesting socket.

➜➜ 827/537/--- 10kA rated surge arresters, 7.552.5kV versions. ➜➜ Assembled test leads. ➜➜ Straight and branching joint boxes.

➜➜ Double and Quadruple ➜➜ 827/150/004 blanking multi-elbow bushing connector, to blank-off unused bushing apertures. adaptors. Supplied as a three-phase kit. Standard kits are suitable for bonded semiconductive layer, copper-wire screened MV cables. Copper-tape screen (cuTS) cables will also require an additional EARTHING KIT. AWA (aluminium wire armour) cables will also require an EARTHING KIT E. Cables with Easy-Peel semi-conductive layer will require a

Continuous Current Rating

1250A

Partial Discharge at 2xU0

<10pC

Maximum Voltage Rating

42kV

Rated Power Frequency (50Hz 1minute)

95kV

Basic Impulse Level

200kV

Rated Short-Time Withstand Current (0.5sec) 63kV

Rated Impulse Current

150kV

(1sec)

12kV

24kV

50kV 36kV

Connector Size

Conductor Diameter Range

Order Reference

Insulation Diameter Range

Order Reference

Insulation Diameter Range

Order Reference

Insulation Diameter Range

50mm²

7.2-9.4

-

19.0-23.0

870/320/050

19.0-23.0

870/330/050

22.5-26.5

70mm²

9.0-11.2

-

19.0-23.0

870/320/070

19.0-23.0

870/330/070

24.5-28.5

95mm²

10.5-12.7

-

22.5-26.5

870/320/095

22.5-26.5

870/330/095

26.0-30.0

120mm²

11.5-13.7

870/310/120

24.5-28.5

870/320/120

22.5-26.5

870/330/120

28.0-32.0

150mm²

13.5-15.7

870/310/150

26.0-30.0

870/320/150

24.5-28.5

870/330/150

30.0-34.0

185mm²

15.0-17.2

870/310/185

30.0-34.0

870/320/185

26.0-30.0

870/330/185

32.0-36.0

240mm²

17.5-19.7

870/310/240

32.0-36.0

870/320/240

28.0-32.0

870/330/240

34.0-38.0

300mm²

19.5-21.7

870/310/300

36.0-39.5

870/320/300

30.0-34.0

870/330/300

36.0-39.5

400mm²

22.6-24.8

870/310/400

22.6-24.8

870/320/400

34.0-38.0

870/330/400

38.0-41.0

500mm²

25.4-27.6

870/310/500

25.4-27.6

870/320/500

36.0-39.5

870/330/500

42.0-44.5

630mm²

28.9-31.1

870/310/630

28.9-31.1

870/320/630

40.0-43.0

870/335/630

44.5-47.0 46.5-49.0

870/335/631

Additional Screen Earthing Kit Order Reference

12kV Cables

24kV Cables

36kV Cables

EARTHING KIT A

35-300mm²

35-300mm²

50-185mm²

EARTHING KIT B

-

-

240-300mm²

EARTHING KIT C

400-630mm²

400-630mm²

400-630mm²

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

MV SEPARABLE CONNECTORS

TECHNICAL DATA

EARTHING KIT F.

7

187


PFISTERER MV-CONNEX Separable Connectors

MV-CONNEX Size: 3S

CENELEC EN50180, EN50181 & DIN47637

Application: Plug-In type connector designed to connect larger diameter 52kV polymeric screened cables to Size 3 MV-CONNEX equipment bushings in the vertical plane. 850 type (with voltage tap facility) supplied as standard up to 500mm². To compliment the range various Size 3 accessories can be used:

➜➜ 827/186/213 45° angled test adaptor. ➜➜ 827/181/013 currenttesting adaptor. ➜➜ 827/125/003 cabletesting socket.

➜➜ 827/537/--- 10kA rated surge arresters, 7.552.5kV versions. ➜➜ Assembled test leads. ➜➜ Straight and branching joint boxes.

➜➜ Double and Quadruple ➜➜ 827/150/004 blanking multi-elbow bushing connector, to blank-off unused bushing apertures. adaptors. Supplied as a three-phase kit. Standard kits are suitable for bonded semiconductive layer, copper-wire screened MV cables. Copper-tape screen (cuTS) cables will also require an additional EARTHING KIT. AWA (aluminium wire armour) cables will also require an EARTHING KIT E. Cables with Easy-Peel semi-conductive layer will require a

7

188

TECHNICAL DATA

MV SEPARABLE CONNECTORS

EARTHING KIT F. Continuous Current Rating

1250A

Partial Discharge at 2xU0

<10pC

Maximum Voltage Rating

52kV

Rated Power Frequency (50Hz 1minute)

117kV

Basic Impulse Level

250kV

Rated Short-Time Withstand Current (0.5sec) 63kV

Rated Impulse Current

150kV

(1sec)

50kV

Order Reference

Connector Size

Conductor Diameter Range

Cable Insulation Thickness

Insulation Diameter Range

850/350/120

120mm²

11.5-13.7

11.0

32.0-36.0

850/350/150

150mm²

13.5-15.7

11.0

36.0-39.5

850/350/185

180mm²

15.0-17.2

11.0

36.0-39.5

850/350/240

240mm²

17.5-19.7

11.0

38.0-41.0

850/350/300

300mm²

19.5-21.7

11.0

38.0-41.0

850/350/400

400mm²

22.6-24.8

11.0

40.0-43.0

850/350/500

500mm²

25.4-27.6

11.0

43.5-46.0

870/350/630

630mm²

28.9-31.1

11.0

47.5-50.0

Additional Screen Earthing Kit Order Reference

36kV Cables

EARTHING KIT A

50-185mm²

EARTHING KIT B

240-300mm²

EARTHING KIT C

400-630mm²

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CONTENTS

PAGE

Earthing Conductors Copper/Aluminium 190 Bare Earthing Tapes

190

CONTENTS Earthing Inspection Housings

PAGE 202

Concrete Earth Inspection Housings

202 202

PVC Covered Earthing Tapes

191

Light Duty Plastic Inspection Housings

LSF Covered Copper Earth Tape

191

Heavy Duty Plastic Inspection Housings 202

Flexible Copper Flat Braid

192

Inspection Housing Earthbars

203

Flexible Copper Braid Bonds

192

Disconnectable Links

203

Stranded Copper Conductors

193

Switchroom Earthbars

204

Ground Enhancement Materials

206

Flat Conductor Tape Clips

194

Metallic Direct Contact Tape Clips

194

One-Piece Polypropylene Tape Clips

195

Two-Piece Polypropylene Tape Clips

195

Earth Ground Rods & Accessories

196

Bentonite Moisture Retaining Clay

206

Marconite Conductive Aggregate

206

GEM Ground Enhancement Material

206

CADWELD Exothermic Welding System ®

207

Threaded Copper-Bonded Earth Rods

196

Earth Rod Drivers

196

CADWELD Exothermic Overview

207

Solid Copper Earth Rods

197

CADWELD PLUS Control Units

208

Copper Tape Lattice Earth Mats

197

CADWELD® PLUS Weld Metals

208

198

CADWELD “Traditional” Weld Metals

208

Mould Numbering System

209

Cable to Cable or Earth Rod

210

Cable to Steel Profile/Rebar

211

Cable to Busbar/Tape

212

Earthing Rod & Cable Clamps Earth Rods to Tape ‘A’ Clamps

198

Earth Rods to Cable ‘G’ Clamps

199

Earth Rod Split Connector Clamps

199

‘U-Bolt’ Clamps

200

Bimetallic Connectors

200

Flat Conductor Clamps

201

Square Tape Clamps

201

Oblong Junction Clamps

201

Plate & Screw-Down Test Clamps

201

® ®

®

Busbar-Busbar/Tape-Tape 213 Copper Busbar/Tape to Steel Surface

213

CADWELD Handle Clamps

214

®

EARTHING & EXOTHERMIC WELDING

8

EARTHING & EXOTHERMIC WELDING

8

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189


EARTHING CONDUCTORS Copper/Aluminium

Bare Earthing Tapes

BS EN 13601 & BS 2898-1350

➜➜ Copper Specification BS EN 13601 ➜➜ Aluminium Specification BS 2898-1350

High-conductivity soft-drawn flat copper and aluminium tapes used within a variety of earthing (grounding) and lightning protection applications. Annealed for ultimate ductility, all sizes have radiused edges and are available in the coil lengths mentioned below.

➜➜ TT Tinned Copper Tapes Certain sizes of copper tape can also be supplied fully-tinned for use in areas of high soil contamination or where different metals (e.g. aluminium & copper) will be in contact with each other. Please contact our Sales Team for further information on this product option.

COPPER TAPES Alternative Reference

Tape Width

Tape Thickness

Conductor Size

Current Rating

Weight kgs/mtr

Standard Coil Length

Coil Weight kgs

TC 123

TC010

12.5

3.0

37.5mm²

80A

0.33

100mtr

33.0

TC 203

TC020

20.0

3.0

60mm²

140A

0.53

100mtr

53.0

TC 253

TC030

25.0

3.0

75mm²

175A

0.67

25mtr 50mtr

16.8 33.6

TC 254

TC035

25.0

4.0

100mm²

230A

0.89

50mtr

44.5

TC 256

TC040

25.0

6.0

150mm²

350A

1.33

40mtr

53.2

TC 303

TC042

30.0

3.0

90mm²

210A

0.80

50mtr

40.0

TC044

30.0

4.0

120mm²

280A

1.07

40mtr

42.8

TC 305

TC043

30.0

5.0

150mm²

350A

1.33

40mtr

53.2

TC 313

TC045

31.0

3.0

93mm²

215A

1.65

30mtr

49.5

TC 383

TC055

38.0

3.0

114mm²

260A

1.01

50mtr

50.5

TC 385

TC060-FU

38.0

5.0

190mm²

445A

1.69

30mtr

50.7

TC 386

TC065

38.0

6.0

228mm²

530A

2.02

25mtr

50.5

TC 403

TC067

40.0

3.0

120mm²

270A

1.06

40mtr

42.4

TC 404

TC066

40.0

4.0

160mm²

370A

1.42

30mtr

42.6

TC 405

TC071

40.0

5.0

200mm²

470A

1.78

25mtr

44.5

TC 406

TC068

40.0

6.0

240mm²

550A

2.16

25mtr

54.0

TC 503

TC070

50.0

3.0

150mm²

350A

1.33

40mtr

53.2

TC 504

TC075

50.0

4.0

200mm²

470A

1.78

30mtr

53.4

TC 505

TC078

50.0

5.0

250mm²

580A

2.22

20mtr

44.4

TC 506

TC080

50.0

6.0

300mm²

700A

2.68

20mtr

53.6

TC 508

TC082

50.0

8.0

400mm²

930A

3.60

15mtr

54.0

EARTHING & EXOTHERMIC WELDING

Order Reference

TC 304

8

Order Reference

Alternative Reference

Tape Width

Tape Thickness

Conductor Size

Current Rating

Weight kgs/mtr

Standard Coil Length

Coil Weight kgs

TA 121

TA005

12.5

1.5

18.75mm²

20A

0.05

50mtr

2.5

TA 203

TA020

20.0

3.0

60mm²

62A

0.15

50mtr

7.5

TA 253

TA030

25.0

3.0

75mm²

77A

0.21

50mtr

10.5

TA 303

TA042

30.0

3.0

90mm²

93A

0.25

50mtr

12.5

TA 256

TA040

25.0

6.0

150mm²

155A

0.42

50mtr

21.0

TA 406

TA068

40.0

6.0

240mm²

248A

0.67

50mtr

33.5

TA 506

TA080

50.0

6.0

300mm²

310A

0.85

50mtr

42.5

ALUMINIUM TAPES

190

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EARTHING CONDUCTORS Copper/Aluminium

PVC Covered Earthing Tapes

BS EN 13601 & BS 2898-1350

➜➜ Copper Specification BS EN 13601

PVC insulated high-conductivity soft-drawn flat copper and aluminium tapes used within a variety of earthing (grounding) and lightning protection applications. Annealed for ultimate ductility, all sizes have radiused edges and are available in the coil lengths mentioned below.

➜➜ Aluminium Specification BS 2898-1350

Additionally, we are able to supply to special order tapes covered in virtually any colour, in both PVC and LSFZeroHalogen compounds. Please contact our Sales Team for further information on this service option.

COPPER TAPES Order Reference

Tape Width

Tape Thickness

Conductor Size

Current Rating

Weight kgs/mtr

Standard Coil Length

Coil Weight kgs

TP 253 --

25.0

3.0

75mm²

175A

0.77

25mtr 50mtr

19.25 38.5

TP 256 --

25.0

6.0

150mm²

350A

1.53

40mtr

61.2

TP 404 --

40.0

4.0

160mm²

370A

1.64

30mtr

49.2

TP 503 --

50.0

3.0

150mm²

350A

1.53

40mtr

61.2

TP 506 --

50.0

6.0

300mm²

700A

2.95

20mtr

59.0

Order Reference

Tape Width

Tape Thickness

Conductor Size

Current Rating

Weight kgs/mtr

Standard Coil Length

Coil Weight kgs

TAP 253 --

25.0

3.0

75mm²

77A

0.25

50mtr

12.5

Standard colours, please add suffix required: GN GE

Green

06C39 00A07

Grey

BK GY

Black Green-Yellow

18B29

BR

BS6746C

Note: Green-Yellow only available for TP 253 GY, copper, 25.0 x 3.0mm size.

Brown

BS6746C

Special colours available on request, subject to MOQs: ST

Stone

08B23

WH

White

10B15

LSF Covered Copper Earth Tape ➜➜ Specification BS EN 13601

BS EN 13601

High-conductivity soft-drawn flat copper tape made in accordance to BS EN 13601 (previously BS1432-C101), insulated in Green (BS525206C39) LSFZeroHalogen compound. Used within public and tunnel environments.

EARTHING & EXOTHERMIC WELDING

ALUMINIUM TAPES

8 Order Reference

Alternative Reference

Tape Width

Tape Thickness

Conductor Size

Current Rating

Weight kgs/mtr

Standard Coil Length

Coil Weight kgs

TPLSF 253 GN

TC910

25.0

3.0

75mm²

175A

0.77

25mtr 50mtr

19.25 38.5

TPLSF 256 GN

TC940

25.0

6.0

150mm²

350A

1.53

40mtr

61.2

TPLSF 506 GN

TC980

50.0

6.0

300mm²

700A

2.95

20mtr

59.0

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191


EARTHING CONDUCTORS Copper/Aluminium

Flexible Copper Flat Braid

BS EN 13602

A range of highly flexible, high-conductivity flat copper braids, available in standard bare finish for standard earth bonding applications. A fully tinned version is also available for use in areas of high soil contamination or where different metals (e.g. aluminium & copper) will be in contact with each other.

➜➜ Specification/Standard BS EN 13602

EARTHING & EXOTHERMIC WELDING

Also available to special order:

➜➜ CFB Circular bare copper flexible braid.

➜➜ PVC insulated flat and circular flexible braids.

➜➜ CFT Circular fully-tinned copper flexible braid.

➜➜ Stainless steel, aluminium and nickel-plated versions.

Bare Copper Order Reference

Tinned Copper Order Reference

Nominal Width

Nominal Thickness

Conductor Size

Current Rating

Strand Diameter

Weight kgs/mtr

FLB2-5-36

FLBT2-5-36

6.0

1.0

2.5mm²

36A

0.15

0.025

FLB4-52

FLBT4-52

10.0

1.0

4.0mm²

52A

0.15

0.04

FLB2-6-66

FLBT2-6-66

12.0

1.0

6.0mm²

66A

0.20

0.06

FLB2-10-90

FLBT2-10-90

15.0

1.5

10mm²

90A

0.20

0.10

FLB2-16-120

FLBT2-16-120

19.0

2.5

16mm²

120A

0.20

0.16

FLB2-25-150

FLBT2-25-150

25.0

3.0

25mm²

150A

0.20

0.25

FLB2-35-200

FLBT2-35-200

25.0

4.0

35mm²

200A

0.20

0.35

FLB2-50-250

FLBT2-50-250

30.0

5.0

50mm²

250A

0.20

0.50

FLB2-70-300

FLBT2-70-300

32.0

6.0

70mm²

300A

0.20

0.70

FLB2-95-350

FLBT2-95-350

37.0

6.0

95mm²

350A

0.20

0.95

FLB2-120-400

FLBT2-120-400

45.0

6.0

120mm²

400A

0.20

1.20

FLB2-150-500

FLBT2-150-500

50.0

8.0

150mm²

500A

0.20

1.50

FLB2-200-550

FLBT2-200-550

50.0

10.0

200mm²

550A

0.20

2.00

Flexible Copper Braid Bonds

BS 7430:2011

➜➜ Specification/Standard BS 7430:2011

Pre-made flexible braid bonds, manufactured from highconductivity flat copper braid with solder-blocked ends. Used for the earth bonding of metal gates, doors etc. Available from stock three lengths and in standard bare finish, fullytinned or PVC-insulated versions can also be supplied to special order. Also available to special order:

➜➜ PVC insulated version. ➜➜ Tin-plated copper version.

➜➜ Stainless steel, aluminium and nickel-plated versions.

8

192

Order Reference

Alternative Reference

Nominal Width

Nominal Thickness

Hole Centres

Hole Diameter

Conductor Size

Current Rating

Weight grams

BFE 200

BN505

25.0

3.5

200.0

11.0

35mm²

200A

90

BFE 300

-

25.0

3.5

300.0

11.0

35mm²

200A

130

BFE 400

BN510

25.0

3.5

400.0

11.0

35mm²

200A

160

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EARTHING CONDUCTORS Copper/Aluminium

Stranded Copper Conductors

BS EN 60228:2005

➜➜ Specification/Standard BS EN 60228:2005

High-conductivity stranded copper conductors to BS EN 60228:2005, available in several versions.

➜➜ Temperature Range 0ºC to +70ºC

➜➜ CBS Bare soft-drawn ➜➜ CHS Bare hard-drawn (annealed) stranded copper. stranded copper. ➜➜ CTS Tinned, bare softdrawn (annealed) stranded copper.

➜➜ CPS Green-Yellow PVCinsulated (annealed) stranded copper.

CPS Green-Yellow, PVC insulated conductor is manufactured in

Bare Copper Order Reference

Tinned Copper Order Reference

Conductor Size

Stranding Details

Nominal Diameter

Resistance Ohms/km

Current Rating

Weight kgs/mtr

CBS006

CTS006

6.0mm²

7 x 1.04

3.12

3.080

41A

0.05

CBS010

CTS010

10mm²

7 x 1.35

4.05

1.830

57A

0.09

CBS016

CTS016

16mm²

7 x 1.70

5.1

1.150

68A

0.15

CBS025

CTS025

25mm²

7 x 2.14

6.42

0.727

101A

0.23

CBS035

CTS035

35mm²

19 x 1.53

7.65

0.524

125A

0.32

CHS035 Hard drawn

35mm²

7 x 2.52

7.65

0.540

125A

0.32

CBS050

50mm²

19 x 1.78

8.9

0.387

151A

0.43

CTS050

CHS050 Hard drawn

50mm²

7 x 3.00

8.9

0.399

151A

0.43

CBS070

70mm²

19 x 2.14

10.7

0.268

192A

0.62

70mm²

19 x 2.1

10.5

0.276

192A

0.62

CTS070

CHS070 Hard drawn CBS095

CTS095

95mm²

19 x 2.52

12.6

0.193

232A

0.86

CHS095 Hard drawn

95mm²

19 x 2.5

12.5

0.199

232A

0.86

CBS120

120mm²

37 x 2.03

14.21

0.153

269A

1.09

CTS120

CBS150

CTS150

150mm²

37 x 2.25

15.75

0.124

300A

1.33

CBS185

CTS185

185mm²

37 x 2.52

17.64

0.099

341A

1.67

CBS240

CTS240

240mm²

61 x 2.25

20.25

0.075

400A

2.20

CBS300

CTS300

300mm²

61 x 2.52

22.68

0.060

458A

2.76

CBS400

CTS400

400mm²

61 x 2.85

25.65

0.047

546A

3.53

Conductor Size

Stranding Details

Nominal Diameter

Resistance Ohms/km

Current Rating

Weight kgs/mtr

Green-Yellow PVC Insulated Copper Order Reference

CPS006

6.0mm²

7 x 1.04

4.8

3.080

41A

0.07

CPS010

10mm²

7 x 1.35

6.1

1.830

57A

0.12

CPS016

16mm²

7 x 1.70

7.1

1.150

68A

0.19

CPS025

25mm²

7 x 2.14

8.9

0.727

101A

0.29

CPS035

35mm²

19 x 1.53

10.1

0.524

125A

0.41

CPS050

50mm²

19 x 1.78

11.8

0.387

151A

0.53

CPS070

70mm²

19 x 2.14

13.6

0.268

192A

0.73

CPS095

95mm²

19 x 2.52

15.9

0.193

232A

1.00

CPS120

120mm²

37 x 2.03

17.5

0.153

269A

1.16

CPS150

150mm²

37 x 2.25

19.4

0.124

300A

1.54

CPS185

185mm²

37 x 2.52

21.7

0.099

341A

2.01

CPS240

240mm²

61 x 2.25

24.5

0.075

400A

2.49

CPS300

300mm²

61 x 2.52

27.5

0.060

458A

3.05

CPS400

400mm²

61 x 2.85

30.9

0.047

546A

3.90

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

EARTHING & EXOTHERMIC WELDING

accordance with BS 6004 (H07V-R), voltage rating 450/750v. Heat-resisting PVC insulation complying with BS 7655 Type TI 1. PVC colour to BS 6746C.

8

193


FLAT CONDUCTOR Tape Clips

Metallic Direct Contact Tape Clips

BS 7430:2011

Gunmetal alloy DC clips secure flat tape conductors throughout their route to the building surface. All designed to be fixed using No: 10 woodscrews and wall plugs or M6 counter-sunk head set screws.

DCA aluminium version for lightning down conductors.

EARTHING & EXOTHERMIC WELDING

TO SUIT BARE COPPER TAPES Order Ref.

Alternative Ref.

Tape Width

Tape Thickness

Clip Length

Clip Width

Clip Thickness

Weight grams

DCG 203

CP205

20.0

3.0

50.0

20.0

10.0

60

DCB 253

CP210-H

25.0

3.0

50.0

20.0

10.0

60

DCG 254

CP216

25.0

4.0

50.0

20.0

10.0

60

DCG 256

CP220-H

25.0

6.0

50.0

20.0

12.0

60

DCG 305

CP227

30.0

5.0

56.0

20.0

11.0

80

DCG 313

-

31.0

3.0

60.0

20.0

10.0

80

DCG 316

-

31.0

6.0

60.0

20.0

13.0

90

DCG 383

-

38.0

3.0

64.0

20.0

10.0

80

DCG 385

CP245

38.0

5.0

64.0

20.0

13.0

100

DCG 386

-

38.0

6.0

64.0

20.0

13.0

100

DCG 404

CP241

40.0

4.0

70.0

20.0

12.0

100

DCG 405

-

40.0

5.0

70.0

20.0

14.0

100

DCG 406

-

40.0

6.0

70.0

20.0

14.0

100

DCG 503

-

50.0

3.0

80.0

20.0

10.0

100

DCG 504

CP256

50.0

4.0

80.0

20.0

11.0

100

DCB 506

-

50.0

6.0

80.0

20.0

14.0

140

DCG 508

-

50.0

8.0

80.0

20.0

14.0

140

TO SUIT COVERED COPPER TAPES Order Ref.

Alternative Ref.

Tape Width

Tape Thickness

Clip Length

Clip Width

Clip Thickness

Weight grams

DGP 253

CP215

25.0

3.0

55.0

20.0

14.0

60

DGP 256

CP225

25.0

6.0

58.0

20.0

18.0

110

DGP 506

CP265

50.0

6.0

61.0

20.0

19.0

200

TO SUIT BARE ALUMINIUM TAPES

8

Order Ref.

Alternative Ref.

Tape Width

Tape Thickness

Clip Length

Clip Width

Clip Thickness

Weight grams

DCA 253

CP105

25.0

3.0

55.0

20.0

10.0

20

DCA 256

-

25.0

6.0

50.0

20.0

13.0

30

DCA 506

-

50.0

6.0

80.0

20.0

16.0

40

TO SUIT COVERED ALUMINIUM TAPES

194

Order Ref.

Alternative Ref.

Tape Width

Tape Thickness

Clip Length

Clip Width

Clip Thickness

Weight grams

DAP 253

CP115

25.0

3.0

55.0

20.0

20.0

30

DAP 506

CP130

50.0

6.0

80.0

20.0

23.0

40

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FLAT CONDUCTOR Tape Clips

One-Piece Polypropylene Tape Clips

BS 7430:2011

One-piece, polypropylene tape clips with hinged lid, colour-matched to suit bare copper, bare aluminium or PVC/LSF served tapes. UV-stablised to prevent degradation from sunlight and non-brittle to protect against cold weather. All designed to be fixed using No: 10 woodscrews and wall plugs or M6 counter-sunk head set screws.

TO SUIT BARE CU/AL TAPES Order Ref.

Alternative Ref.

NM 203 BR

CP005

NM 203 GE

BS5252 Colour

Tape Width

Tape Thickness

Clip Length

Clip Width

Clip Thickness

Weight grams

Brown

20.0

3.0

55.0

18.0

16.0

10

CP010

Grey

20.0

3.0

50.0

18.0

16.0

10

NM 253 BR

CP015

Brown

25.0

3.0

50.0

18.0

16.0

10

NM 253 GE

CP020

Grey

25.0

3.0

50.0

18.0

16.0

10

NM 506 BR

CP065

Brown

50.0

5.0

80.0

25.0

26.0

20

Tape Width

Tape Thickness

Clip Length

Clip Width

Clip Thickness

Weight grams

Order Ref.

Alternative Ref.

BS5252 Colour

NP 253 GN

CP035

Green

25.0

3.0

55.0

18.0

16.0

10

NP 253 BK

CP030

Black

25.0

3.0

50.0

18.0

16.0

10

NP 253 BR

CP025

Brown

25.0

3.0

50.0

18.0

16.0

10

NP 253 GE

CP040

Grey

25.0

3.0

50.0

18.0

16.0

10

NP 253 ST

CP045

Stone

25.0

3.0

50.0

18.0

16.0

10

NP 253 WH

CP050

White

25.0

3.0

50.0

18.0

16.0

10

Two-Piece Polypropylene Tape Clips

BS 7430:2011

Two-piece, polypropylene tape clips to suit bare copper or aluminium tapes. Black UV stablised to prevent degradation from sunlight and nonbrittle to protect against cold weather. Slotted 11.0 x 8.0mm fixing hole for No: 10 screws or M6 fixing.

Order Ref.

Tape Width

Tape Thickness

Clip Length

Clip Width

Clip Thickness

Weight grams

70-04B

20.0

3.0

55.0

25.0

22.0

15

70-06B

20.0

6.0

55.0

25.0

21.0

16

70-07B

25.0

6.0

55.0

25.0

21.0

14

70-08B

50.0

4.0

87.0

25.0

23.0

28

70-09B

40.0

6.0

87.0

25.0

21.0

28

70-10B

50.0

6.0

87.0

25.0

20.0

26

70-11B

40.0

4.0

87.0

25.0

23.0

28

70-12B

50.0

10.0

87.0

25.0

26.0

24

70-14B

60.0

6.0

97.0

25.0

23.0

31

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

EARTHING & EXOTHERMIC WELDING

TO SUIT COVERED CU/AL TAPES

8

195


EARTH GROUND RODS & Accessories

Threaded Copper-Bonded Earth Rods

BS 7430:2011

Copper-bonded earth rods are the industry-standard and offer the installer the most cost effective means of achieving a low resistance path to earth (ground).

EARTHING & EXOTHERMIC WELDING

Each rod has a high tensile strength, low-carbon steel core onto which is electrolytically bonded a 99.95% copper layer with 0.25mm (250micron) typical thickness. The resultant product is ideal for extension and deep driving by power hammers, provides superb corrosion resistance and an excellent earth path. Threaded rods (9/16", 5/8" and 3/4") feature cold-rolled threads which ensures strength and maintains the electrolytic bonding along the full length of the thread. Order Reference

Alternative Reference

Rod Shank Diameter

Overall Length

Thread Size

Length of Thread

Weight grams

ERB 012

RB005

9.5

1200.0

Un-threaded

NA

62

ERB 412

RB105

12.7

1200.0

9â „16 UNC-2A

30.0

118

ERB 415

RB110

12.7

1500.0

9â „16 UNC-2A

30.0

155

ERB 418

RB115

12.7

1800.0

9/16 UNC-2A

30.0

176

ERB 424

RB125

12.7

2400.0

9/16 UNC-2A

30.0

236

ERB 112

RB205-FU

14.2

1200.0

5/8 UNC-2A

30.0

153

ERB 115

RB210

14.2

1500.0

5/8 UNC-2A

30.0

188

ERB 118

RB215

14.2

1800.0

5/8 UNC-2A

30.0

229

ERB 124

RB225

14.2

2400.0

5/8 UNC-2A

30.0

300

ERB 130

RB235

14.2

3000.0

5/8 UNC-2A

30.0

379

ERB 212

RB305

17.2

1200.0

3/4 UNC-2A

35.0

219

ERB 215

RB310

17.2

1500.0

3/4 UNC-2A

35.0

273

ERB 218

RB315

17.2

1800.0

3/4 UNC-2A

35.0

327

ERB 224

RB325

17.2

2400.0

3/4 UNC-2A

35.0

435

ERB 230

RB335

17.2

3000.0

3/4 UNC-2A

35.0

544

THREADED COUPLERS

HT STEEL DRIVING HEADS

Order Reference

Alternative Reference

Thread Size

Overall Length

Weight grams

Order Reference

Alternative Reference

Thread Size

Overall Length

Weight grams

ERBO 12

CG170

9/16 UNC-2A

68.0

70

ERBD 12

ST100

9/16 UNC-2A

50.0

50

ERBO 16

CG270

5/8 UNC-2A

68.0

120

ERBD 16

ST200

5/8 UNC-2A

55.0

80

ERBO 20

CG370

3/4 UNC-2A

78.0

180

ERBD 20

ST300

3/4 UNC-2A

60.0

130

Earth Rod Drivers Earth Rod Drivers are a simple, effective and affordable way to install copper-bonded earth rods. The driver body features a soft rubber grip, size-sensitive insert which secures the rod to be driven and a retaining collar which holds the driving insert in place during storage.

8

Ideal for manually installing ground rods, there is no simpler or more effective tool when not using power-driven hammers. Heavy-duty steel construction enables maximum driving force, while the rubber ergonomic grip provides user comfort.

196

Order Reference

Alternative Reference

Rod Shank Diameter

Overall Length

Thread Size

Weight kgs

EGRD58

158500

14.2

1525.0

5/8 UNC-2A

10.4

EGRD34

158520

17.2

1525.0

3/4 UNC-2A

10.4

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


EARTH GROUND RODS & Accessories

Solid Copper Earth Rods

BS 7430:2011

Solid copper earth rods to BS EN 13601, designed for use in areas of extremely high corrosion or where exceptionally long life-span is required.

Order Reference

Alternative Reference

Rod Shank Diameter

Overall Length

Thread Size

Length of Thread

Weight kgs

ERC 112

RC010

15.0

1200.0

M10

20.0

1.88

ERC 115

-

16.0

1500.0

M10

20.0

2.66

ERC 118

-

16.0

1800.0

M10

20.0

3.20

ERC 124

-

16.0

2400.0

M10

20.0

4.28

ERC 130

-

16.0

3000.0

M10

20.0

5.36

ERC 212

RC015

20.0

1200.0

M10

20.0

3.34

ERC 215

RC016

20.0

1500.0

M10

20.0

4.18

ERC 218

-

20.0

1800.0

M10

20.0

5.03

ERC 224

-

20.0

2400.0

M10

20.0

6.71

ERC 230

-

20.0

3000.0

M10

20.0

8.40

ERC 312

-

25.0

1200.0

M12

25.0

5.23

ERC 315

-

25.0

1500.0

M12

25.0

6.54

ERC 318

-

25.0

1800.0

M12

25.0

7.86

ERC 324

-

25.0

2400.0

M12

25.0

10.5

ERC 330

-

25.0

3000.0

M12

25.0

13.1

DRIVING HEADS

EXTENSION DOWELS

Order Reference

Alternative Reference

ERCD 16

ST010

ERCD 20 ERCD 25

Thread Size

Order Reference

Alternative Reference

M10

ERD 01

CG013

ST015

M10

ERD 02

-

-

M12

DRIVING SPIKES Thread Size

Order Reference

Alternative Reference

Thread Size

M10

ERCS 16

SP010

M10

M12

ERCS 20

SP015

M10

ERCS 25

-

M12

Copper Tape Lattice Earth Mats Lattice earth mats formed from copper tapes offer a more economical cost option to installing solid copper plates and provide a long-lasting solution in locations where driving earth rods may be impractical. Often used for potential grading of telecommunications towers or on solar farms where touch and step potential could cause issues. Usual practice is to install horizontally into a prepared pit and backfill with one of our soil enhancement products. Can also be supplied with mechanical or exothermically-bonded leads to special order, please contact our Sales Team for further information. Order Reference

Alternative Reference

Tape Size

External Dimensions

Surface Area

Lattice Grid

Weight kgs

EML 603

PE110

25.0 x 3.0

600.0 x 600.0

0.31mtrÂł

5 Tapes

4.0

EML 903SPC

-

25.0 x 3.0

900.0 x 900.0

0.31mtrÂł

5 Tapes

6.1

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

EARTHING & EXOTHERMIC WELDING

Featuring internal threads which enable driving spikes, driving heads or extension dowels to be fitted, it is recommended that when deep driving the usual practice is to insert into a bored hole and backfill with one of our soil enhancement products.

8

197


EARTHING ROD & CABLE Clamps

Earth Rods to Tape ‘A’ Clamps

BS 7430:2011

Five sizes of aluminium bronze alloy clamps, supplied with M10 x 25mm phosphor bronze set screw. Used for mechanically bonding a variety of copper tapes to all earth rods (copper-bonded, solid copper or stainless steel versions). Corrosion resistance, conductivity and mechanical strength are essential considerations in clamp design to ensure an earthing system remains operative for many years. These clamps have a high resistance to corrosion and are mechanically strong to ensure a lasting, reliable connection.

8

198

Order Reference

Alternative Reference

Material

Length

Width

Thickness

Weight grams

ERA 1625A

-

Aluminium

44.0

40.0

19.0

60

ERA 1625

CR105

Alu/Bronze

43.0

37.0

17.0

100

ERA 1631

CR110

Alu/Bronze

43.0

45.0

18.0

200

ERA 1638

CR110

Alu/Bronze

44.0

51.0

22.0

250

ERA 1650

CR115

Alu/Bronze

47.0

64.0

20.0

210

ERA 2525

CR125

Alu/Bronze

55.0

40.0

25.0

200

Tape Size

SELECTION GUIDE

EARTHING & EXOTHERMIC WELDING

ERA 1625A aluminium version also available, generally used to connect aluminium tapes to PFA 01 aluminium puddle flange. Supplied with M10 x 25mm stainless steel set screw.

Earth Rod Shank Diameter 12.7

14.2

15.0

16.0

17.2

20.0

25.0

TC 123

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 2525

TC 203

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 2525

TC 253

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 2525

TC 254

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 2525

TC 256

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 1625

ERA 2525

TC 303

ERA 1631

ERA 1631

ERA 1631

ERA 1631

ERA 1631

ERA 1631

-

TC 304

ERA 1631

ERA 1631

ERA 1631

ERA 1631

ERA 1631

ERA 1631

-

TC 305

ERA 1631

ERA 1631

ERA 1631

ERA 1631

ERA 1631

ERA 1631

-

TC 313

ERA 1631

ERA 1631

ERA 1631

ERA 1631

ERA 1631

ERA 1631

-

TC 383

ERA 1638

ERA 1638

ERA 1638

ERA 1638

ERA 1638

ERA 1638

-

TC 385

ERA 1638

ERA 1638

ERA 1638

ERA 1638

ERA 1638

ERA 1638

-

TC 386

ERA 1638

ERA 1638

ERA 1638

ERA 1638

ERA 1638

ERA 1638

-

TC 403

-

ERA 1650

ERA 1650

ERA 1650

ERA 1650

ERA 1650

-

TC 404

-

ERA 1650

ERA 1650

ERA 1650

ERA 1650

ERA 1650

-

TC 405

-

ERA 1650

ERA 1650

ERA 1650

ERA 1650

ERA 1650

-

TC 406

-

ERA 1650

ERA 1650

ERA 1650

ERA 1650

ERA 1650

-

TC 503

-

ERA 1650

ERA 1650

ERA 1650

ERA 1650

ERA 1650

-

TC 504

-

ERA 1650

ERA 1650

ERA 1650

ERA 1650

ERA 1650

-

TC 505

-

ERA 1650

ERA 1650

ERA 1650

ERA 1650

ERA 1650

-

TC 506

-

ERA 1650

ERA 1650

ERA 1650

ERA 1650

ERA 1650

-

TC 508

-

ERA 1650

ERA 1650

ERA 1650

ERA 1650

ERA 1650

-

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


EARTHING ROD & CABLE Clamps

Earth Rods to Cable ‘G’ Clamps

BS 7430:2011

Four sizes of gunmetal clamps, supplied with M10 x 25mm phosphor bronze set screw. Used for mechanically bonding a variety of circular conductors (both stranded cables and solid core) to all earth rods (copper-bonded, solid copper or stainless steel versions). Corrosion resistance, conductivity and mechanical strength are essential considerations in clamp design to ensure an earthing system remains operative for many years. These clamps have a high resistance to corrosion and are mechanically strong to ensure a lasting, reliable connection. Exception: ERR 1035 is supplied with M6 x 20mm stainless steel set screw. Order Reference

Alternative Reference

Material

Length

Width

Thickness

Weight grams

ERR 1035

CR505

Naval Brass

32.0

20.0

16.0

40

ERR 1635

-

Gunmetal

34.0

25.0

15.0

50

ERR 1670

CR510-FU

Gunmetal

41.0

25.0

17.0

80

ERR 2095

CR520

Gunmetal

48.0

30.0

19.0

100

Earth Rod Shank Diameter 9.5

SELECTION GUIDE

12.7

14.2

15.0

16.0

17.2

20.0

8.0mm solid ERR 1035

ERR 1670

ERR 1670

ERR 1670

ERR 1670

ERR 2095

ERR 2095

6.0mm²

ERR 1035

ERR 1635

ERR 1635

ERR 1635

ERR 1670

ERR 2095

ERR 2095

10mm²

ERR 1035

ERR 1635

ERR 1635

ERR 1635

ERR 1670

ERR 2095

ERR 2095

16mm²

ERR 1035

ERR 1635

ERR 1635

ERR 1635

ERR 1670

ERR 2095

ERR 2095

25mm²

ERR 1035

ERR 1635

ERR 1670

ERR 1670

ERR 1670

ERR 2095

ERR 2095

35mm²

ERR 1035

ERR 1635

ERR 1670

ERR 1670

ERR 1670

ERR 2095

ERR 2095

50mm²

-

ERR 1670

ERR 1670

ERR 1670

ERR 1670

ERR 2095

ERR 2095

70mm²

-

ERR 1670

ERR 1670

ERR 1670

ERR 1670

ERR 2095

ERR 2095

95mm²

-

-

ERR 2095

ERR 2095

ERR 2095

ERR 2095

-

120mm²

-

-

ERR 2095

ERR 2095

ERR 2095

-

-

150mm²

-

-

ERR 2095

ERR 2095

-

-

-

185mm²

-

-

ERR 2095

-

-

-

-

Earth Rod Split Connector Clamps

BS 7430:2011

Split connector clamps are used to connect cable lugs onto our range of copper-bonded earth rods. Bolt size: M12 x 50mm. Corrosion resistance, conductivity and mechanical strength are essential considerations in clamp design to ensure an earthing system remains operative for many years. These clamps have a high resistance to corrosion and are mechanically strong to ensure a lasting, reliable connection.

ERSS version also available for solid copper earthrods. Please contact our Sales Team for further information. Order Reference

Alternative Reference

Material

Thread Size

Length

Width

Thickness

EARTHING & EXOTHERMIC WELDING

Cable CSA

8

Weight grams

ERSO 16

CR215

Gunmetal

5/8 UNC-2A

42.0

26.0

26.0

220

ERSO 20

CR225

Gunmetal

3/4 UNC-2A

50.0

29.0

29.0

310

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

199


EARTHING ROD & CABLE Clamps

‘U-Bolt’ Clamps

BS 7430:2011

Gunmetal castings with M10 threaded copper ‘U-Bolts’ can be used for a variety of earth bonding applications. Suitable for bonding copper tapes and cables to a variety of circular earth rods, pipes, conduits and steel Rebar. Corrosion resistance, conductivity and mechanical strength are essential considerations in clamp design to ensure an earthing system remains operative for many years. These clamps have a high resistance to corrosion and are mechanically strong to ensure a lasting, reliable connection.

SUITABLE FOR DRILLED, HORIZONTAL FLAT TAPES

SINGLE PLATE TYPE Order Ref.

Alternative Ref.

Max. Rod Diameter

Hole Centres

Length

Width

Thickness

Weight grams

ERU 016

CR305

16.0

30.0

58.0

62.0

33.0

150

ERU 025

CR315

25.0

37.0

70.0

62.0

33.0

150

ERU 031

-

31.0

41.0

85.0

68.0

33.0

280

ERU 038

CR325

38.0

46.0

90.0

75.0

33.0

280

ERU 050

CR330

50.0

63.0

100.0

90.0

33.0

450

SUITABLE FOR UN-DRILLED PARALLEL OR VERTICAL FLAT TAPES

DOUBLE PLATE TYPE

EARTHING & EXOTHERMIC WELDING

Order Ref.

Max. Tape Width

Max. Rod Diameter

Hole Centres

Length

Width

Thickness

Weight grams

ERU 216

25.0

16.0

30.0

68.0

62.0

33.0

210

ERU 225

25.0

25.0

37.0

70.0

62.0

33.0

230

ERU 231

25.0

31.0

41.0

85.0

68.0

33.0

330

ERU 238

25.0

38.0

46.0

90.0

75.0

33.0

380

ERU 250

25.0

50.0

63.0

100.0

90.0

33.0

580

SUITABLE FOR STRANDED CABLES AND CIRCULAR RODS

DOUBLE PLATE TYPE Order Ref.

16mm Rod Cable Range

20mm Rod Cable Range

25mm Rod Cable Range

Length

Width

Thickness

Weight grams

ERU 470

16-150mm²

16-70mm²

-

57.0

51.0

40.0

210

ERU 570

150-300mm²

70-300mm²

-

73.0

68.0

40.0

340

ERU 670

-

-

16-70mm²

85.0

80.0

40.0

450

ERU 770

-

-

70-300mm²

98.0

93.0

40.0

540

Bimetallic Connectors

BS 7430:2011

These connectors are designed to join all sizes of aluminium lightning down conductors to copper tapes or cables at the ground connection, ensuring no adverse reaction takes place between the two dissimilar metals.

BIM 253 Friction-welded aluminium and copper stalks, with central plastic saddle to enable fixing to the building structure.

8

BSS 253 All stainless steel construction with central counter-sunk hole.

Order Ref.

200

Alternative Ref.

Material

Bolt Size

Length

Width

Height

Weight grams

BIM 253

CN910

Copper/Aluminium M10

98.0

29.0

25.0

200

BSS 253

-

Stainless Steel

76.0

21.0

20.0

160

M10

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FLAT CONDUCTOR Clamps

Square Tape Clamps

BS 7430:2011

Multi-purpose gunmetal four-way clamp used for making straight, angled, tee or cross-over connections of flat earth tapes/bars. The base has a counter-sunk hole in the middle for securing the clamp to the building surface, the lid-plate being fixed by four machine screws. Corrosion resistance, conductivity and mechanical strength are essential considerations in clamp design to ensure an earthing system remains operative for many years. These clamps have a high resistance to corrosion and are mechanically strong to ensure a lasting, reliable connection. Order Ref.

Alternative Ref.

Max. Tape Size

Material

Length

Width

Thickness

Weight grams

JA 253 JG 253 JG 256 JG 313 JG 386 JG 503 JG 506

CT005-H CT105-H CT110-H CT115-H

25.0 x 3.0 25.0 x 3.0 25.0 x 6.0 31.0 x 3.0 38.0 x 6.0 50.0 x 3.0 50.0 x 6.0

Aluminium Gunmetal Gunmetal Gunmetal Gunmetal Gunmetal Gunmetal

50.0 50.0 50.0 60.0 71.0 80.0 79.0

50.0 50.0 50.0 60.0 71.0 80.0 79.0

13.0 13.0 20.0 14.0 22.0 16.0 22.0

70 150 250 220 590 500 520

Oblong Junction Clamps

BS 7430:2011

Corrosion resistance, conductivity and mechanical strength are essential considerations in clamp design to ensure an earthing system remains operative for many years. These clamps have a high resistance to corrosion and are mechanically strong to ensure a lasting, reliable connection.

Order Ref.

Alternative Ref.

Max. Tape Size

Material

Length

Width

Thickness

Weight grams

JAO 253

CN005

26.0 x 8.0

Aluminium

68.0

40.0

23.0

110

JGO 253

CN105-H

26.0 x 8.0

Gunmetal

68.0

40.0

23.0

340

JGO 506

-

51.0 x 10.0

Gunmetal

90.0

63.0

26.0

580

Plate & Screw-Down Test Clamps

BS 7430:2011

Conductor clamps generally used as disconnectable links between building down conductors and the earth grounding system. Can also be used for making straight, angled, tee or cross-over connections of flat earth tapes/ bars. Counter-sunk holes are provided in the bottom plate for fixing to the building structure. Corrosion resistance, conductivity and mechanical strength are essential considerations in clamp design to ensure an earthing system remains operative for many years. These clamps have a high resistance to corrosion and are mechanically strong to ensure a lasting, reliable connection. Order Ref.

Alternative Ref.

Max. Tape Size

Material

Clamp Type

Diameter

Height

Weight grams

JPA 253

-

26.0 x 15.0

Aluminium

Flat Plate

70.0

38.0

100

JPG 253

CT405

26.0 x 15.0

Gunmetal

Flat Plate

70.0

38.0

400

JSG 253

CT305

26.0 x 8.0

Gunmetal

Screw-Down

61.0

50.0

720

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

EARTHING & EXOTHERMIC WELDING

Oblong box clamps designed for straight-through connection of a variety of tape sizes, many of which can be over-lapped and bolted by means of two set screws. Not designed for fixing to the building structure.

8

201


EARTHING INSPECTION Housings

Concrete Earth Inspection Housings

BS 7430:2011

A range of concrete earth inspection pits load rated up to 4,500kgs and suitable for all types of earthing and lightning protection applications, providing an accessible recess into which earth rods are installed. Suitable for use within soil or for casting into concrete or Tarmac sub-bases.

➜➜ ERH-LW Lightweight pit proving most popular due to its ease of handling, smaller size and lower profile.

➜➜ ERH 01W Heavy-duty with nontrip plain lid. ➜➜ ERH 02W Heavy-duty, lid with central steel lifting eye.

Concrete earth inspection housings are able to accept earthbars across the corners, providing additional tape/conductor connection points if required. Supplied without conductor fixing bolts, please order as separate items. Order Ref.

Alternative Ref.

Feature

Earthbar Option

Lid Dimensions

Height

Weight kgs

ERH-LW

-

Lightweight

EBC 05LW

275.0 x 275.0

130.0

16.0

ERH 01W

PT005

Plain Lid

EBC 05 or 07

315.0 x 315.0

170.0

24.0

ERH 02W

PT005-C

Lifting Eye

EBC 05 or 07

315.0 x 315.0

170.0

24.0

Light Duty Plastic Inspection Housings

BS 7430:2011

EARTHING & EXOTHERMIC WELDING

Light duty polypropylene earth pits have a maximum loading capacity of 2,000kgs, are UV stabilised against degradation by sunlight and non-brittle to prevent cold weather damage. The unique, detachable easy-locking lid ensures security of installed earth rods or conductors as the locking mechanism can only be operated by a special key, provided with the housing. Termination capacity can be doubled simply by stacking two pits together, allowing deeper earth electrode connections to be made. These housings are able to accept earthbars within the housing, providing additional tape/conductor connection points if required. Supplied without conductor fixing bolts, please order as separate items. Order Ref.

Feature

Earthbar Option

Base Width

Lid Width

Height

Weight kgs

ERH 20

Black Lid

EBC 25 or 27

260.0 x 260.0

200.0 x 200.0

230.0

1.5

ERH 21

Grey Lid

EBC 25 or 27

260.0 x 260.0

200.0 x 200.0

230.0

1.5

Heavy Duty Plastic Inspection Housings

BS 7430:2011

Heavy duty polypropylene earth pits are specifically designed, shaped and sized to fit easily into brick-paved walkways. The lip around the base makes a flush fit with standard sized bricks making the housing blend in without the need for a cement surround. Also suitable for casting into concrete and can be used with our range of WES earth rod sealing kits. Featuring a strong GRP lid, the housings have a maximum loading capacity of 6,000kgs, are UV stabilised against degradation by sunlight and non-brittle to prevent cold weather damage. The lid locks into the base and can be opened with a standard flat screwdriver.

8

These housings are able to accept earthbars within the housing, providing additional tape/conductor connection points if required. Supplied without conductor fixing bolts, please order as separate items.

202

Order Ref.

Alternative Ref.

Feature

Earthbar Option

Base Width

Lid Width

Height

Weight kgs

EPP 001W

PT205

Black Lid

EBC 35 or 37

306.0 x 306.0

260.0 x 260.0

216.0

3.0

EPP 002W

PT205

Grey Lid

EBC 35 or 37

306.0 x 306.0

260.0 x 260.0

216.0

3.0

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EARTHING INSPECTION Housings & Disconnectable Links

Inspection Housing Earthbars

BS 7430:2011

High-conductivity hard-drawn copper earthbars made in accordance to BS EN 13601 (previously BS1432-C101), used to provide additional earth points within our range of earth rod inspection housings.

Order Ref.

To Suit Inspection Pit

Copper Bar Size

Number/Diameter of Holes

Overall Length

Weight grams

EBC 05LW

ERH-LW

25.0 x 6.0

5 x 11.0

230.0

340

EBC 05

ERH 01W or 02W

30.0 x 6.0

5 x 11.0

250.0

490

EBC 07

ERH 01W or 02W

30.0 x 6.0

7 x 11.0

250.0

500

EBC 25

ERH 20 or ERH 21

30.0 x 6.0

5 x 11.0

285.0

420

EBC 27

ERH 20 or ERH 21

30.0 x 6.0

7 x 11.0

285.0

390

EBC 35

EPP 001W or 002W

25.0 x 6.0

5 x 11.0

203.0

240

EBC 37

EPP 001W or 002W

25.0 x 6.0

7 x 11.0

203.0

220

Disconnectable Link

BS 7430:2011

Disconnectable link with slotted opening to one end. Designed to enable a temporary break in the earth connection to allow inspection and testing of an earth electrode/path. Manufactured from high-conductivity hard-drawn copper earth in accordance to BS EN 13601 (previously BS1432-C101), mounted on a pre-galvanised steel base with reinforced polyester M10 x 35mm insulators Version also available with tinned copper bar, for use within exposed environments.

Order Ref.

Alternative Ref.

Feature

Bar Size

Length

Base Width

Height

Weight grams

EBC 001

LK205

Bare Copper

50.0 x 6.0

125.0

103.0

90.0

600

EBCXT 001

-

Tinned Copper

50.0 x 6.0

125.0

103.0

90.0

600

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EARTHING & EXOTHERMIC WELDING

Supplied without conductor fixing bolts, please order as separate items.

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203


SWITCHROOM Earthbars

EARTHING & EXOTHERMIC WELDING

Custom Earthbar Service

ETS offer a custom earthbar manufacturing service which incorporates features from our quality range of standard bars. Thousands of our earthbars are in service within many high-profile commercial, mass-transit projects and Health Authorities throughout both the UK and the World. The totally bespoke service is tailored to your requirements. Any size of copper bar can be sourced, fixing materials changed and channel bases redesigned to enable a product to be engineered to meet your requirements exactly. Earthbars can be provided within polycarbonate enclosures for clean earth and MEIGaN equipotential bonding systems. Please contact our Sales Team with your requirements.

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SWITCHROOM Earthbars

Switchroom Earthbars

BS 7430:2011

ETS standard switchroom earthbars are manufactured from high conductivity (HC) C101 copper bar to BS1433/BS2874-C11, with a typical Cu content in excess of 99.9%. M10 x 35mm brass machine screws to BS-A-260:1976/BS36431:2007 are used throughout the range for earth conductor or lug termination. 50mm centres are provided between each screw fixing to allow for connection of cable lugs up to 400mm² or 50mm wide earthing tapes, each fixing is supplied with two brass hexagon nuts and brass washer. Each bar is supplied fully assembled on a mild steel channel base, zinc coated to BS2989:1982, grade Z2. The base profile allows for immediate installation, without the need to disassemble the earthbar, 6mm diameter holes being provided for screw-fixing to walls or containment structure.

Order Reference

Outgoing Studs

Insulators

Bar Size

Length

Base Width

Height

Weight kgs

EBC 004

4 x M10

2

50.0 x 6.0

300.0

103.0

90.0

1.6

EBC 006

6 x M10

2

50.0 x 6.0

400.0

103.0

90.0

2.2

EBC 008

8 x M10

2

50.0 x 6.0

500.0

103.0

90.0

2.7

EBC 010

10 x M10

3

50.0 x 6.0

650.0

103.0

90.0

3.0

EBC 012

12 x M10

3

50.0 x 6.0

750.0

103.0

90.0

3.9

EBC 014

14 x M10

3

50.0 x 6.0

850.0

103.0

90.0

4.0

EBC 016

16 x M10

3

50.0 x 6.0

950.0

103.0

90.0

4.5

EBC 020

20 x M10

4

50.0 x 6.0

1200.0

103.0

90.0

5.7 INCLUDING DEDICATED M10 INCOMING STUD

SINGLE DISCONNECTABLE LINK Order Reference

Outgoing Studs

Insulators

Bar Size

Length

Base Width

Height

Weight kgs

EBC 104

4 x M10

4

50.0 x 6.0

525.0

103.0

90.0

3.1

EBC 106

6 x M10

4

50.0 x 6.0

625.0

103.0

90.0

3.4

EBC 108

8 x M10

4

50.0 x 6.0

725.0

103.0

90.0

4.1

EBC 110

10 x M10

5

50.0 x 6.0

900.0

103.0

90.0

4.9

EBC 112

12 x M10

5

50.0 x 6.0

975.0

103.0

90.0

5.5

EBC 114

14 x M10

5

50.0 x 6.0

1075.0

103.0

90.0

6.7

EBC 116

16 x M10

5

50.0 x 6.0

1175.0

103.0

90.0

7.7

EBC 120

20 x M10

6

50.0 x 6.0

1425.0

103.0

90.0

9.6

EARTHING & EXOTHERMIC WELDING

WITHOUT LINK

EACH LINK HAS ONE DEDICATED M10 INCOMING STUD

TWIN DISCONNECTABLE LINKS Order Reference

Outgoing Studs

Insulators

Bar Size

Length

Base Width

Height

Weight kgs

EBC 204

4 x M10

6

50.0 x 6.0

750.0

103.0

90.0

4.3

EBC 206

6 x M10

6

50.0 x 6.0

850.0

103.0

90.0

4.8

EBC 208

8 x M10

6

50.0 x 6.0

950.0

103.0

90.0

5.2

EBC 210

10 x M10

7

50.0 x 6.0

1100.0

103.0

90.0

6.3

EBC 212

12 x M10

7

50.0 x 6.0

1200.0

103.0

90.0

6.9

EBC 214

14 x M10

7

50.0 x 6.0

1300.0

103.0

90.0

9.0

EBC 216

16 x M10

7

50.0 x 6.0

1400.0

103.0

90.0

10.2

EBC 220

20 x M10

8

50.0 x 6.0

1650.0

103.0

90.0

12.1

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GROUND ENHANCEMENT Materials

Bentonite Moisture Retaining Clay Bentonite is a moisture-retaining clay which is used as an earthing back-fill on installed earth rods or mats which helps to lower soil resistivity. The natural clay is a sodium-activated montmorillonite which when mixed with water, typically swells to twice its original dry volume. Bentonite has the ability to hold its moisture content for a considerable period of time and has the ability to absorb moisture from the surrounding soil or from rainfall. Widely used throughout Northern Europe as the standard ground enhancement material.

➜➜ Resistivity: 3.0 ohm/metre. ➜➜ Versatile: Suitable for most ground conditions.

➜➜ Natural: Non-toxic, naturally occurring compound.

Order Reference

Feature

Pallet Quantity

Weight kgs

EBG 25

Granular version, ideal for back-filling trenches or encasing lattice mats.

42

25.0

EBG 25P

Fine powder version, better-suited to filling deep bore holes of earthrods.

42

25.0

EARTHING & EXOTHERMIC WELDING

Marconite Conductive Aggregate Marconite is a dark grey synthetic, granular aggregate replacement material manufactured for use specifically in earthing (grounding) applications and, when added to Portland cement forms an extremely low-resistivity, conductive concrete. Generally used to increase the surface area of installed earthing conductors (earth rods, mats etc.) or encasing steel Rebars in projects following the principles of the Ufer Grounding Method. Marconite is synthetically produced in a unique manufacturing process to conduct electrical currents in way similar to metals, namely: through the free movement of electrons. When mixed, Marconite becomes a permanent, solid structure that does not dry out or shrink, nor is it prone to being washed away over time.

➜➜ Resistivity: 0.1 ohm/metre.

Order Reference

Feature

Pallet Quantity

EMA 25

Marconite granular concrete admixture. Add to cement and water mixture. 40

25.0

EMA 26

PREMIX form, pre-weighed amounts of EMA 25 and Portland cement.

25.0

40

Weight kgs

GEM Ground Enhancement Material

IEC 62561-7

ERICO’s Ground Enhancement Material (GEM) is a superior conductive material that solves your toughest grounding problems. Third-party testing has been completed to verify that GEM conforms to IEC 62561-7. GEM is a low-resistance, non-corrosive, carbon concrete aggregate mixed with Portland cement which hardens when set, providing a permanent, maintenance-free ground enhancement solution which will never leach or wash away.

8

GEM improves grounding effectiveness regardless of soil conditions. It is the ideal material to use in areas of poor conductivity, such as rocky ground, mountain tops and sandy soil.

➜➜ Resistivity: 0.002 ohm/metre.

206

Order Reference

Feature

Pallet Quantity

Weight kgs

GEM25A

Bagged version

66

11.1

GEM25A-BK

Supplied within LDPE bucket

48

11.1

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CADWELD® Exothermic Welding System

CADWELD® Exothermic Overview APPLICATION

CADWELD® “TRADITIONAL”

The CADWELD® system provides a means to exothermically weld different metals/alloys together in a molecularlybonded connection which is electrically sound, immune to thermal conditions and not subject to the corrosion issues associated with mechanical or compression materials.

The traditional CADWELD® system utilises powder welding material which is poured into the crucible of each mould-body and ignited with a flint-gun device. The carbon-graphite mould bodies are unique to each connection being performed and have a service life of up to fifty individual connections. A full range of accessories is available including handle clamps for securing the moulds to the material, cleaning materials and preparation tools.

The CADWELD® process fuses metals with a currentcarrying capacity equal to the grounding conductor, enabling lower resistivity and therefore, a better earth-path for potential short-circuit strikes.

CADWELD® PLUS Utilising the same mould-bodies as the “Traditional” range, CADWELD® PLUS provides the welding material in an enclosed metallic cup which includes the starting powder. Easier and quicker to use than the “Traditional” product, CADWELD® PLUS welding material is ignited with a remotecontrol unit, enabling the operator to be further away from the ignition process.

RELIABILITY GUARANTEED With millions of CADWELD® connections in operation, within a host of extreme environments throughout the world, reliability, durability and longevity of operation are key product design features.

The CADWELD® system can be used for cable-to-cable connection, including parallel joints.

CADWELD® can be used for:

➜➜ Cable-to-cable connection, including parallel joints, tees, cross-overs, multiple connections and tap-offs.

The CADWELD® system is recognised throughout the world as the de-facto system for exothermic welding and complies with all of the recognised Standards Bodies. ERICO manufactures all of the components in-house to help ensure compatibility and traceability across the product range.

➜➜ Cable to grounding rod connections, including termination and tee connection of through conductors. ➜➜ Cable to metallic surfaces, e.g. for grounding steel structures and fabrications. ➜➜ Cable to busbar connections or joining to flat-tape earthing systems and cable termination. ➜➜ Cable to concrete reinforcing bars or metal pipe-work. ➜➜ Flat busbar/tape connection, including parallel joints, tees, cross-overs, tap-offs or creating earthing grid networks. ➜➜ Flat busbar/tape to grounding rod connections, including termination and tee connection of through conductors. ➜➜ Flat busbar/tape to metallic surfaces, e.g. for grounding steel structures and fabrications.

TRAINING ETS provide installation/product familiarisation training for the CADWELD® range. Please contact our Sales Team for further information.

EARTHING & EXOTHERMIC WELDING

STANDARD COMPLIANCE

8

The CADWELD® system features high-quality graphite moulds which accept both CADWELD® PLUS and Traditional weld metals.

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207


CADWELD® Exothermic Welding System

CADWELD® PLUS Control Units

CADWELD® PLUS control units initiate the reaction of the welding material within the mould body. The standard PLUSCU unit is suitable for up to 600 ignition sequences and includes a 1.8mtr high-temperature control lead which attaches to the welding material ignition strip using a purposedesigned termination clip.

Order Reference

Description

Weight grams

PLUSCU

Electronic control unit, supplied with 1.8mtr lead.

907

PLUSCU15L

Electronic control unit, supplied with 4.6mtr lead.

1088

PLUSCULD

Replacement 1.8mtr lead.

136

PLUSCULD15

Replacement 4.6mtr lead.

318

The PLUSCU15L unit is also available with a 4.6mtr control lead, for use within more confined areas and spare leads are available. Supplied with one set of standard AA batteries, these control units requires no special batteries or charging units.

CADWELD® PLUS Weld Metals

EARTHING & EXOTHERMIC WELDING

Order Reference

Weight grams

Pack Quantity

15PLUSF20

Black

49

20

25PLUSF20

Red

63

20

32PLUSF20

White

65

20

45PLUSF20

Light Blue

86

20

65PLUSF20

Dark Green

104

20

90PLUSF20

Grey

158

10

CADWELD PLUS, a range of pre-sealed powder welding materials contained within a moistureresistant, disposable metal cup.

115PLUSF20

Orange

185

10

150PLUSF20

Blue

217

10

200PLUSF20

Yellow

267

10

Different volumes available depending on the mould size/s being used. Suitable for using with a range of copper and mild steel metals. Not suitable for cast iron or cathode protection applications, please contact our Sales Team for further information.

250PLUSF20

Purple

353

10

300PLUSF20

Light Green

376

10

400PLUSF20

Brown

534

10

500PLUSF20

Light Brown

1070

10

®

CADWELD® “Traditional” Weld Metals

8 CADWELD® “Traditional” welding material, a range of powder volumes available depending on the mould size/s being used. A T320 flint ignitor is required to ignite the starting material of each weld.

208

Colour Identification

Order Reference

Weight grams

Pack Quantity

15F20

15

20

25F20

25

20

32F20

32

20

45F20

45

20

65F20

65

20

90F20

90

10

115F20

115

10

150F20

150

10

200F20

200

10

250F20

250

10

500F20

500

10

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CADWELD® Exothermic Welding System

Mould Numbering System Mould bodies are size-sensitive and need to be ordered to suit the specific conductor/s and geometry of each connection.

Common mould types are detailed within the following pages, to which unique conductor codes need to be added to create complete Order References.

ORDERING EXAMPLES Mould Type

Mould Size*

Main Conductor Code

Tap Conductor Code

Horizontal-Vertical Tee, 14.2mm shank ground rod to 25x3mm cu tape.

CN

C

16

CAJ

Horizontal tee for 70mm² main conductor to 35mm² tap.

TA

C

Y4

Y2

Horizontal Splice, 50.0 x 6.0mm tape to 40.0 BB x 4.0mm tape.

D

PAM

EAL

*Mould size is dependant upon conductor sizes being jointed. FLAT TAPE THICKNESS CODES

Conductor Size

Stranding Details

Copper Conductor

Nominal Diameter

Size Code

Conductor Thickness

Imperial Equivalent

Size Code

8.0mm

NA

Soft Drawn

8.0

W6

2.0mm

1/12"

BA

10mm²

7/1.37

Soft Drawn

4.12

W2

3.0mm

1/8"

CA

16mm²

7/1.73

Soft Drawn

5.18

W3

3.5mm

-

DA

25mm²

7/2.16

Soft Drawn

6.48

Y1

4.0mm

1/6"

EA

25mm²

19/1.32

Soft Drawn

6.6

Y1

5.0mm

1/5"

FA

35mm²

19/1.55

Soft Drawn

7.75

Y2

6.0mm

1/4"

PA

35mm²

7/2.54

Hard Drawn

7.62

Y2

8.0mm

1/3"

GA

50mm²

19/1.85

Soft Drawn

9.27

Y3

10.0mm

-

HA

50mm²

7/3.00

Hard Drawn

8.9

Y3

70mm²

19/2.18

Soft Drawn

10.9

Y4

70mm²

19/2.1

Hard Drawn

10.5

Y4

95mm²

19/2.57

Soft Drawn

12.8

Y5

95mm²

19/2.5

Hard Drawn

12.5

120mm²

37/2.03

Soft Drawn

120mm²

19/2.84

125mm²

FLAT TAPE WIDTH CODES Conductor Width

Imperial Equivalent

Size Code

Y5

20mm

3/4"

H

14.2

Y6

25mm

1"

J

Soft Drawn

14.2

Y6

30mm

-

K

37/2.00

Hard Drawn

14.5

R6

35mm

1-1/4"

V

150mm²

37/2.29

Soft Drawn

16.0

Y7

40mm

1-1/2"

L

185mm²

37/2.54

Soft Drawn

19.8

Y8

50mm

2"

M

240mm²

37/2.90

Soft Drawn

20.3

Y9

60mm

2-1/4"

N

300mm²

61/2.51

Soft Drawn

22.6

Y0

80mm

3"

P

GROUND ROD CODES

EARTHING & EXOTHERMIC WELDING

CABLE CONDUCTOR SIZE CODES

REBAR DIAMETER CODES

Ground Rod Shank Diameter

Ground Rod Nominal Size

Size Code

Rebar Diameter

Size Code

Rebar Diameter

Size Code

12.7mm

1/2"

14

10.0mm

51

25.0mm

56

14.2mm

5/8"

16

12.0mm

52

32.0mm

58

15.0mm

-

16

16.0mm

53

36.0mm

59

17.2mm

3/4"

18

20.0mm

92

40.0mm

83

23.2mm

1"

22

22.0mm

55

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CADWELD® Exothermic Welding System

EARTHING & EXOTHERMIC WELDING

Cable to Cable or Earth Rod PG

PP

PR

PT

➜➜ Horizontal Parallel Splice.

➜➜ Horizontal Elbow.

➜➜ Horizontal Parallel Splice.

➜➜ Side-by-side through connection.

➜➜ 90º angled connection.

➜➜ Horizontal-Vertical Elbow.

SS

➜➜ Horizontal Splice.

➜➜ 90º angled connection.

➜➜ Over-and-under connection.

TA

TC

TD

➜➜ Horizontal Flat Tee.

➜➜ Vertical-Horizontal Tee.

➜➜ Horizontal Double Flat Tee.

➜➜ Uncut vertical to cut horizontal tee.

XA

XB

XC

XD

➜➜ Horizontal Crossover.

➜➜ Horizontal Lapped Crossover.

➜➜ Vertical-Horizontal Crossover.

➜➜ Vertical-Horizontal Crossover.

➜➜ Uncut lapped cross cables.

➜➜ Horizontal cut cross cables.

➜➜ Vertical cut cross cables.

GF

GR

GT

GY

➜➜ Horizontal Cable to Earth Rod Splice.

➜➜ Horizontal Cable to Vertical Earth Rod.

➜➜ Horizontal-Vertical Cable to Earth Rod Tee.

➜➜ Horizontal Cable to Vertical Earth Rod.

➜➜ Cable to earth rod horizontal splice.

➜➜ 90º angled connection.

➜➜ Horizontal uncut cable to vertical earth rod side.

➜➜ Horizontal uncut cable to vertical earth rod side.

➜➜ Cut cross cables.

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CADWELD® Exothermic Welding System

Cable to Steel Profile/Rebar HA

HC

HS

HT

➜➜ Horizontal Surface Tap.

➜➜ Horizontal Surface Through.

➜➜ Horizontal Raised Tap.

➜➜ Horizontal Raised Through. ➜➜ Raised from steel surface.

VB

VF

VG

VS

➜➜ Vertical Parallel Tap Down.

➜➜ Vertical Parallel Tap Up.

➜➜ Horizontal Through.

➜➜ Vertical Steel 45º Angled.

➜➜ Cable on surface.

➜➜ Uncut cable on surface.

➜➜ Surface Tap.

RC

RD

RH

RJ

➜➜ Vertical-Horizontal Crossover.

➜➜ Horizontal Crossover.

➜➜ Horizontal Tee.

➜➜ Vertical-Horizontal Tee.

➜➜ Raised from steel surface.

➜➜ Vertical rebar to horizontal uncut cable.

RL

➜➜ Horizontal rebar to uncut cable.

➜➜ Vertical uncut rebar to horizontal cable.

RM

RR

RW

EARTHING & EXOTHERMIC WELDING

➜➜ Raised from steel surface.

8 ➜➜ Vertical-Horizontal Tee.

➜➜ Vertical-Horizontal Tee.

➜➜ Vertical uncut cable to horizontal rebar.

➜➜ Vertical cable to uncut horizontal rebar.

➜➜ Horizontal Parallel Raised Tap.

➜➜ Parallel Vertical Through. ➜➜ Uncut vertical cable.

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211


CADWELD® Exothermic Welding System

EARTHING & EXOTHERMIC WELDING

Cable to Busbar/Tape GL

LA

LB

LD

➜➜ Horizontal Grounding Lug Connection.

➜➜ Horizontal Cable Splice.

➜➜ Horizontal Splice.

➜➜ Vertical Splice.

➜➜ Busbar/tape in horizontal plane.

➜➜ Busbar/tape in “on edge”.

➜➜ Busbar/tape down.

LE

LJ

LL

LM/LR

➜➜ Horizontal Tee.

➜➜ Horizontal Tee.

➜➜ Horizontal-Vertical Tee.

➜➜ Horizontal-Vertical Tee.

➜➜ Uncut cable to cut busbar/tape tee.

➜➜ Uncut busbar/tape to cut cable.

➜➜ Horizontal busbar “on edge” vertical cut cable.

➜➜ Horizontal busbar “on edge” to vertical cable up.

Ground Rod to Busbar/Tape CM

CN

CP

CQ

➜➜ Horizontal-Vertical Tee.

➜➜ Horizontal-Vertical Tee.

➜➜ Horizontal-Vertical Tee.

➜➜ Horizontal-Vertical Tee.

➜➜ Busbar/tape “on edge” to ground rod.

➜➜ Flat busbar/tape end to ground rod.

➜➜ Flat uncut busbar/tape to ground rod.

➜➜ Ground rod to “on edge” busbar/tape.

CR

CS

LA

➜➜ Horizontal-Vertical Tee.

➜➜ Vertical Splice.

➜➜ Horizontal Splice.

➜➜ Busbar/tape “on edge” to lapped ground rod.

➜➜ Busbar/tape up, rod down.

➜➜ Busbar/tape and rod in horizontal plane.

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CADWELD® Exothermic Welding System

Busbar-Busbar/Tape-Tape BA

BB

BC

BD

➜➜ Horizontal Splice.

➜➜ Horizontal Splice.

➜➜ Vertical Splice.

➜➜ Horizontal Splice.

➜➜ Busbar/tape “on edge”.

➜➜ Flat busbar/tape.

BH

BM

EA

EB

➜➜ Vertical Double Splice.

➜➜ Horizontal Flat Tee.

➜➜ Horizontal Flat Crossover.

➜➜ Horizontal Flat Lapped Crossover.

➜➜ Cut crossed busbars/tape.

➜➜ Uncut, lapped busbars/tape.

➜➜ Flat busbars/tape.

Copper Busbar/Tape to Steel Surface BW

CC

CF

CG

➜➜ Vertical Tap Down.

➜➜ Horizontal Parallel Through.

➜➜ Vertical Parallel Through.

➜➜ Horizontal Flat Tap.

➜➜ Steel to “on edge” busbar/tape.

CH

DF

EARTHING & EXOTHERMIC WELDING

➜➜ Busbar/tape “on edge”.

HL

8 ➜➜ Horizontal Lapped Through.

➜➜ Horizontal “On Edge” Tap.

➜➜ GL Lug 45º Connection.

➜➜ Left or right-handed versions available.

➜➜ 45º GL lug tap to horizontal flat steel.

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213


CADWELD® Exothermic Welding System

CADWELD® Handle Clamps

Handle clamps are required to hold together the mould body during the welding process. Two standard models are available to suit the mould body sizes shown, with additional clamps/supports required for some specific weld types.

Order Reference

Description

Weight grams

L159

Standard handle clamp for mould bodies: D, F, J & Z.

1325

L160

Standard handle clamp for mould bodies: C, E, Q & R.

1185

B134

Vertical mould support for L160 handle clamp.

360

B135

Vertical mould support for L159 handle clamp.

414

B159

Magnetic handle clamp for mould bodies: D & F.

3000

B396

Magnetic handle clamp for mould bodies: C & R.

2000

B399AM

Magnetic handle clamp for mould body: T.

2000

B399BM

Magnetic handle clamp for mould bodies: P & N.

2000

EARTHING & EXOTHERMIC WELDING

INSTALLATION TOOLS & ACCESSORIES

8

214

Order Reference

Description

Use

B136A

Slag removal spade.

For removing excess slag from mould using 65F20 or 65PLUSF20 weld metals or smaller.

B136B

Slag removal spade.

For removing excess slag from mould using 90F20 or 90PLUSF20 weld metals or greater.

B265

Cable clamp.

For use when welding hard-drawn copper conductors under tension. Retains the inherent tension in the cable.

T111

Propane torch head.

Self-igniting propane torch head, used for pre-heating graphite moulds and moisture vapourising, cleaning etc.

T306

Woven ceramic blanket.

Can be used to hold a hot mould or keep the work surface free of slag when cleaning the mould.

T313

Card cleaning brush.

Flat wire brush for cleaning and de-oxidising copper earthing tapes prior to the CADWELD® process.

T314

Cable cleaning brush.

V-shaped wire brushes. Aids in removing oxides from conductor surfaces. Useful for cleaning coarse or very dirty conductors.

T321

Steel surface rasp.

Used to remove rust from steel surfaces or to remove galvanizing from HDG steel to expose the bare steel for welding.

T328D

Spare disk kit.

Contains 20 of the three disk sizes for common CADWELD® “Traditional“ connection applications.

T329

File.

Used for solid conductor or steel surface preparation.

T331

Tool tray.

Ideal for carrying one or two moulds, welding material, propane torch and tools.

T372A

Galvanizing aerosol spray. Used to touch up heat affected areas on galvanized steel surfaces after welding.

T378L

Safety gloves.

Heavy canvas gloves with leather palms.

T393

Safety goggles.

Provides protection against moderate impact hazards. May be worn separately or over prescription glasses.

T394

Mould cleaning brush.

Removes slag and particles from mould cavity, tap hole, crucible and cover. Soft bristles to minimize wear of graphite moulds.

T396

Standard Tool Box.

Metal box with removable tool tray for carrying CADWELD® tools, moulds etc. Dimensions: 483 x 178 x 191mm.

T401PLUS

Compact Tool Box.

Designed to hold the CADWELD® MULTI connection kit. Can also be used as a compact tool box. Dimensions: 340 x 330 x 270mm.

T427

Sleeve kit.

A variety of adaptor sleeves that allow smaller conductors to fit the opening of larger-sized conductors in CADWELD® moulds.

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9

MARKERS, MATTING & MISCELLANEOUS PAGE

MARKINGenius® Marking System

216

MARKINGenius MG3 Printer

216

ROLLY2000 Printer Family

216

®

Slide-On Cable Marking System

218

PA-Type Cable Markers

218

POK-Type Cable Markers

218

Switchgear Rubber Matting Cable Route Marking Products

CONTENTS Liquid-Tight Metallic Conduit Systems

PAGE 226

LTP Galvanised Steel, Coated Conduit

226

LTPLFH Galvanised Steel, Coated Conduit

226

Stainless Steel Conduit Systems

227

219

LFHUBRD Stainless Steel Braided Conduit

227

220

LTPBRD Stainless Steel Braided Conduit

227

EXD LTP Conduit Glands

228

Concrete Cable Tiles

220

Concrete Marker Blocks

220

Concrete Marker Posts

220

Rail Sector Solutions

229

Plastic Cable Tiles & TAPETILE

220

Cable Containment, Ladder & Tray Systems

230

Steel Framing Channel

230

Street Lighting Products

221

Duct Sealing Systems

222

MDII Duct Sealing System

222

MDIII Duct Sealing System

222

MDIV Duct Blanking System

222

FILOseal+ Duct Sealing Systems

223

Non-Metallic Conduit Systems

224

FPAL Light-Weight Conduit

224

FPAS Standard-Weight Conduit

224

FPAH Heavy-Weight Conduit

225

FPR Low Fire Hazard Conduit

225

MRF Cable Trays

231

HRF Cable Trays

231

LR4 Cable Ladder

232

LR5 Cable Ladder

232

MARKERS, MATTING & MISCELLANEOUS

CONTENTS

9

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215


MARKINGenius® Marking System

MARKINGenius® MG3 Printer

UNI EN ISO 4892-2

MARKINGenius® MG3 is a high resolution, plug & play thermal transfer printer developed exclusively by Cembre to produce high quality print-on markers, legends and labels for the identification of conductors, components and equipment. Offering the most time/cost effective production process – no warm up, easy loading/unloading of media in cards, 10second print cycle, quality checked by the operator, MARKINGenius® MG3 is quiet, produces no fumes or residue and may be conveniently located in an office, like any other peripheral. Compact and rugged, reasonably portable, unaffected by environmental changes or relocation, and being plug & play is well suited for on-site application. Printing cost is not variable depending on print density, as with ink or laser, and each monochrome ribbon can typically print around 1600 sheets of media with full printable surface coverage – e.g.. more than 300,000 MG-TPMF 4x10 mm cable tags. The dry resin ribbon is clean to touch, easy to change and as the pigment deposited during printing dries instantaneously, printed media are immediately ready to use. MARKINGenius® media can be printed with monocolour Windows True Type fonts at high speed, as well as logos, images, drawings, barcodes and geometrics down to very small sizes.

MG3 and ROLLY2000 printed media are compliant with the most stringent international standards including:

➜➜ UNI EN ISO 4892-2 UV resistance compliant.

➜➜ CEI 23-11 (CEI EN 61058-1) print integrity.

➜➜ CEI 16-7 thermal resistance.

➜➜ CEI EN 61010-1 (VDE 0411-1) print integrity.

➜➜ CEI 16-7 print integrity.

MARKERS, MATTING & MISCELLANEOUS

➜➜ IEC 61439-1:2009 clause 10.2.7 print integrity.

ROLLY2000 Printer Family

UNI EN ISO 4892-2

Robust and quiet, the ROLLY2000 family provides reliable, intensive operation in office or factory combined with the facility to optimise printer set-up according to the media. ROLLY2000 is delivered complete with power & connection cables and GENIUSPRO software including a universal driver for Windows (2000, XP, Vista, W7 & W8) to ensure program compatibility.

9 PRINTING SERVICE We offer a full printing service for the MARKINGenius® range. Just provide an Excel spreadsheet with your cable identification codes and we will supply pre-printed labels to your requirements. Please contact our Sales Team for further information.

216

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MARKINGeniusÂŽ Marking System

MG-TPMF

MG-TPM

MG-TDM

Precut 4mm push-in markers

Precut 4mm push-in markers

4mm one-piece push-on marker

One-piece tags require no transparent holders and are mounted on cables via two range-taking apertures. Halogen-free.

MG2-TDMO

MG-ETF

MG-CPM

4mm one-piece push-on marker

Precut tie-on marker tags

Terminal block markers

One piece tags require no transparent holder and simply clip on to cables so are ideal for post-termination marking. Mounted directly to cables using the two range-taking apertures.

Secured in place with conventional cable ties. Ideal for use with large diameter cables, conduits, pipes and hoses.

Available in versions to suit the particular clip formats of the most widely used Weidmuller, ABB Entrelec, Wago, Allen Bradley, Contaclip, Harting, Morsettitalia, Woertz and Connectwell terminals.

MG-DOG

MG-VYT

TPM-ROLL

Pre-cut, pre-drilled dog tags

Self-adhesive, pre-cut labels

Precut 4mm push-in markers

Dog tags are often loosely attached to equipment where a label cannot be fixed, e.g. on valves, tappings, bolts etc. in oil/ solvent-rich atmospheres.

Dielectric PVC film labels used for internal and external marking. Available in white or yellow in various sizes. Other colours to special order.

ROLLY2000 version tags are used for marking cables, conduit, tubes, conductors and components. Tags are simply snapped off the roll and inserted into the appropriate holder.

ETF-ROLL

PMF

SIGN STICK-ON

Precut 13 x 57mm tie-on marker tags

Transparent cable tag holders

Self-adhesive warning signs

CABLE TIES & CLEATS

Used for marking cables, conduit, tubes, conductors and components. Presented in stem format, tags are simply snapped off their stems and inserted into the appropriate transparent holder.

MARKERS, MATTING & MISCELLANEOUS

SerieFLAT tags are used for marking cables, conduit, tubes, conductors and components, Presented in stem format, tags are simply snapped off their stems and inserted into the appropriate holders.

9 ROLLY2000 version. Secured in place with cables ties. Ideal for use with large diameter cables, conduits, pipes and hoses. Available in white, yellow, red and blue.

PMF holders are specifically designed to accept TPMF and TPM-ROLL push-in cable markers. Lengths available from 1040mm to suit cable diameters between 1.3 and 26mm diameter.

A wide range of self-adhesive signs in various types and formats, for comprehensive signing of all hazardous situations in factories, workshops and industrial premises.

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217


SLIDE-ON Cable Marking System

PA-Type Cable Markers Chevron cut, closed marker sleeve for installation onto unconnected wires and cables. Standard figures available: 0-9, A-Z, +, -, /, earth symbol or blank. Special symbols available to order. Specification:

➜➜ Material Cadmium-free soft PVC. ➜➜ Colours Standard black on white. Black on yellow or to International resistor colour code to order.

➜➜ Temperature The shape is permanent between -30ºC and +60ºC. ➜➜ Properties Self-extinguishing, good resistance to chemicals, gamma and UV radiation.

Marker Kits available, if preferred.

Order Reference Add figure required:

Conductor Size

Conductor Diameter Range

Pack Quantity

Packaging Detail

PA02-KR-BW-

0.5-0.75mm²

1.3-3.0

1,000 1,000 500

Reel Loose Strip (pack) Compactadisk

0.75-4.0mm²

2.5-5.0

1,000 1,000 500

Reel Loose Strip (pack) Compactadisk

2.5-16mm²

4.0-10.0

500 250

Loose Strip (pack) Compactadisk

16-70mm²

8.0-16.0

100

Loose Strip (pack)

PA02-KS-BWPA02-CS-BWPA1-KR-BWPA1-KS-BWPA1-CD-BWPA2-DS-BWPA2-CD-BW-

MARKERS, MATTING & MISCELLANEOUS

PA3-LP-BW-

9

218

POK-Type Cable Markers Oval design marker for use with PKH or POH carrier strips and secured to larger diameter cables with 4.8mm wide cable ties. Designed to interlock when fitted, enabling easy alignment with neighbouring characters. Standard figures available: 0-9, A-Z, +, -, /, earth symbol or blank. Special symbols available to order. Specification:

➜➜ Material Cadmium-free soft PVC. ➜➜ Colour Standard black on yellow only.

➜➜ Temperature The shape is permanent between -30ºC and +60ºC. ➜➜ Properties Self-extinguishing, good resistance to chemicals, gamma and UV radiation.

Order Reference Add figure required:

Conductor Size

Conductor Diameter Range

Pack Quantity

Packaging Detail

POK10-BY-

4.0-10mm²

5.0-7.0

500

Compactadisk

CARRIER STRIPS Order Reference

Description

Pack Quantity

POH07

7 digit carrier strip

100

POH12

12 digit carrier strip

100

POH18

18 digit carrier strip

100

PKH07

7 digit multi-purpose carrier strip

100

PKH20

20 digit multi-purpose carrier strip

100

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SWITCHGEAR Rubber Matting

IEC Rubber Switchgear Matting

IEC61111:2009

➜➜ Specification IEC6111:2009

Fine ribbed rubber electrical safety matting designed to meet the IEC61111:2009 specification, primarily used to line the floors of LV switchrooms.

➜➜ Tensile Strength 3MPA min. (ASTM D412)

Manufactured from higher-quality material than the traditional BS921 rubber matting, enabling a thinner profile to offer the same insulation qualities and thereby providing less of an operator trip hazard.

➜➜ Temperature Range -25ºC to +70ºC

Colour Identification

AC Working Voltage

DC Tested Voltage

Width

Standard Thickness

Maximum Thickness

Weight kgs/mtr

RSM-CLASS: 0

Red

1kV

1.5kV

1000.0

3.0

6.0

4.3

RSM-CLASS: 1

White

7.5kV

11.25kV

1000.0

3.0

6.0

5.1

RSM-CLASS: 2

Yellow

17kV

25.5kV

1000.0

4.0

8.0

5.9

RSM-CLASS: 3

Green

26.5kV

39.75kV

1000.0

4.5

11.0

6.7

RSM-CLASS: 4

Orange

36kV

54kV

1000.0

5.0

14.0

8.3

BS Rubber Switchgear Matting

BS921:1976

➜➜ Specification BS921:1976 (9mm only)

Traditional fluted rubber electrical safety matting, primarily used to line the floors of LV switchrooms.

➜➜ Tensile Strength 6MPA min. (BS903)

Manufactured from high-quality rubber in two thicknesses, this matting exhibits excellent mechanical properties, i.e. resistance to impact, abrasion and tearing.

➜➜ Temperature Range -40ºC to +70ºC

Available from stock in BLACK, standard coil length is 10metres and can also cut to specific lengths. Please contact our Sales Team with your requirements.

Order Reference

AC Working Voltage

DC Tested Voltage

Width

Standard Thickness

Weight kgs/mtr

RM1109

450V

11kV

915.0

6.0

9.7

RM1110

450V

11kV

1000.0

6.0

10.6

RM1112

450V

11kV

1200.0

6.0

12.7

RM1509

650V

15kV

915.0

9.0

14.6

RM1512

650V

15kV

1200.0

9.0

19.2

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MARKERS, MATTING & MISCELLANEOUS

Order Reference

CABLE TIES & CLEATS

Available from stock in BLACK, standard coil length is 10metres and can also cut to specific lengths. Please contact our Sales Team with your requirements. Also available to special order in GREY and in a selection of vibrant colours to match the voltage class colour scheme.

9

219


CABLE ROUTE Marking Products

Concrete Cable Tiles

BS2484:1985

Precast concrete cable tiles provide a robust product that meets the requirements of BS2484:1985. Marked: ELECTRIC CABLES as standard. Other legends available to special order. Available in three widths, these tiles feature interlocking chevrons to ensure full route protection. Order Reference

Width

Length

Weight kgs

CCT366

152.0

914.0

15.0

CCT369

229.0

914.0

23.0

CCT3612

305.0

914.0

34.0

Concrete Marker Blocks

BS2484:1985

Precast concrete marker blocks used for route marking and change of direction when installing power cables of all voltages. Marked: ELECTRIC CABLES as standard. Other legends available to special order.

MARKERS, MATTING & MISCELLANEOUS

A 98.0 x 73.0mm recess is provided to accept Traffolyte labels or a FLAG 1 lead insert, on which additional information can be detailed.

9

220

Order Reference

Width

Height

Weight kgs

CB12

305.0 x 305.0

152.0

33.5

CB24

610.0 x 610.0

102.0

87.0

Concrete Marker Posts

BS2484:1985

Precast concrete marker posts used for route marking and change of direction when installing power cables of all voltages Marked: ELECTRIC CABLES as standard. Other legends available to special order. A 98.0 x 73.0mm recess is provided to accept Traffolyte labels or a FLAG 1 lead insert, on which additional information can be detailed.

Order Reference

Width

Length

Thickness

Weight kgs

MP1

160.0

615.0

75.0

17.0

MP2

315.0/160.0

770.0

75.0

24.0

Plastic Cable Tiles & TAPETILE

BS2484:1985

Recycled plastic cable protection covers and TAPETILE provide heavy-duty protection for underground cables and pipes. Manufactured from high impact recycled polyethylene, these products have been specially developed to withstand damage from plant and tools and provide highly visible and durable warnings against possible accidental damage. Order Reference

Width

Length

Thickness

Weight kgs

PT152 PTHD152 PTHD244 PTHD300 PTHD450 TT200

152.0 152.0 244.0 300.0 450.0 200.0

1000.0 1000.0 1000.0 1000.0 1000.0 40mts

6.0 12.0 12.0 12.0 12.0 2.5

0.9 1.8 2.85 3.5 5.25 18.0

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STREET LIGHTING Products

Street Lighting Fused Units

BS 7654:1997 and IEC/EN 60947 Part 1

Modular fuse units available in single pole & neutral, double pole or three phase & neutral variants. Uses LST type fuses; 2A, 4A, 6A, 10A, 16A, 20A and 25A. The improved Titan2 range has been designed with a unique cam lever carrier release which enables easy fuse removal. Titan2 can be adapted in many ways to suit each individual application, variants are available to accept cable lug connection in preference to the standard tunnel terminals and virtually any combination of incoming cable sizes and quantities can be accommodated by using the various gland plate options available.

Custom-made fused units can also be supplied. Please contact our Sales Team to discuss your requirements. Order Reference

Description

Fuse/s

NT02/TT/NGO2/NF

Single Pole, Neutral & Earth Fuse Unit, Loop-In/Loop-Out

1 Fuse

NT04/TT/NGO2/NF

Single Pole, Neutral & Earth Fuse Unit, Loop-In/Loop-Out

2 Fuses

NT06/TT/NGO2/NF

Double Pole & Earth Fuse Unit, Loop-In/Loop-Out

1 Fuse

NT08/TT/NGO2/NF

Double Pole & Earth Fuse Unit, Loop-In/Loop-Out

2 Fuses

NT10/TT/NG12/NF

Double Pole & Earth Fuse Unit, DP Fused Spur, Loop-In/Loop-Out

2 Fuses

NT12/TT/NGO2/NF

Three Phase, Double Pole & Earth Fuse Unit, Loop-In/Loop-Out

1 Fuse

NT14/TT/NGO2/NF

Three Phase, Double Pole & Earth Fuse Unit, Loop-In/Loop-Out

2 Fuses

NT15/TT/NGO2/NF

Single Pole, CNE Fuse Unit, Loop-In/Loop-Out

1 Fuse

DOUBLE ENTRY GLAND PLATES Designed for fitting to the standard fused unit termination chamber, various options are available from stock depending upon your requirements.

Order Reference

Description

NG06

Plastic plate with 2 x 25mm blind grommets.

NG12

Brass plate with 2 x 20mm blind grommets.

NEF short extension trough

NG13

Brass plate with 2 x 25mm blind grommets.

available to increase termination chamber room, easing cable installation.

NG25

Brass plate with 2 x LM20 tubes & Jubilee clips.

NG26

Brass plate with 2 x LM25 tubes & Jubilee clips.

Order Reference

Description

NG52

Brass plate with 1 x 20mm, 2 x 25mm blind grommets.

NG53

Brass plate with 3 x 25mm blind grommets.

NG61

Brass plate with 3 x LM25 tubes & Jubilee clips.

NG66

Brass plate with 2 x 25mm blind grommets.

NG67

Brass plate with 3 x LM20 tubes & Jubilee clips.

NG68

Brass plate with 3 x 20mm blind grommets.

TRIPLE ENTRY GLAND PLATES Designed for fitting to the NEA triple extension trough, various gland plate options are available from stock to suit on-site conditions. We would advise the use of the use of this option when installing 16mm² or 25mm² conductor sizes into Titan2 fused units.

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MARKERS, MATTING & MISCELLANEOUS

Detailed below are the standard products, supplied with tunnel terminals and a removable plastic plate with two 20mm blind rubber grommets, generally used with unarmoured cables. For armour wire termination additional gland plates are available. Please select the preferred method of armour wire termination when ordering.

CABLE TIES & CLEATS

Each unit is supplied with an internal earthing terminal, all brass gland plates have an additional earth stud and PME blocks are also available if required.

9

221


DUCT SEALING Systems

MDII Duct Sealing System ➜➜ Pressure tested to 1 BAR. ➜➜ Resistant to Hydrogen Sulphide/ Methane and other gases.

➜➜ Temperature resistance: -20ºC to +120ºC.

Order Reference

Maximum Duct Diameter

Maximum Cable Diameter in Duct

Weight grams

Duct sealing system type MDII has been developed to provide an effective and simple solution for all your gas and water-tight duct sealing requirements. Seals internally and externally around the outside edge of the duct.

MDII-3-50

50.0

40.0

264

MDII-2-110

110.0

70.0

556

MDII-1-125

125.0

90.0

657

MDII-0-160

160.0

130.0

1125

Suitable for ducts with a diameter of 40mm up to 200mm and cables or pipes with a diameter up to 160mm.

MDII-0-200

200.0

160.0

1170

MDII-0-250

250.0

200.0

1266

MDIII Duct Sealing System

WIMES Compliant, (3.02 clause 7.4.3.2, d,e)

➜➜ Pressure tested to 1 BAR ➜➜ Temperature resistance: -20ºC to +120ºC

➜➜ Can be made Two-Hour FireResistant by using MD+ sealant.

MARKERS, MATTING & MISCELLANEOUS

➜➜ Complies with ATEX Hazardous Area regulations. ➜➜ Resistant to Hydrogen Sulphide/ ➜➜ Excellent mechanical strength Methane and other gases. once cured.

9

MDIII have been developed to an provide effective and simple solution for gas and water-tight sealing of cables / pipes in ducts or bore holes. Suitable for ducts with a diameter of 25mm up to 250mm and cables or pipes with a diameter up to 220mm, this duct sealing system is extremely flexible and can be installed in ducts both vertically and horizontally.

Maximum Duct Diameter

Maximum Cable Diameter in Duct

Weight grams

MDIII-25

25.0

8.0

100

MDIII-50

50.0

20.0

151

MDIII-75

75.0

40.0

250

MDIII-110

110.0

80.0

292

MDIII-160

160.0

130.0

626

MDIII-200

200.0

160.0

1265

MDIII-250

250.0

220.0

1595

MDIV Duct Blanking System

WIMES Compliant, (3.02 clause 7.4.3.2, d,e)

➜➜ Pressure tested to 1 BAR. ➜➜ Temperature resistance: -20ºC to +120ºC.

➜➜ Can be made Two-Hour FireResistant by using MD+ sealant. ➜➜ Complies with ATEX Hazardous Area regulations.

➜➜ Resistant to Hydrogen Sulphide/ Methane and other gases. ➜➜ Excellent mechanical strength once cured.

Duct sealing system type MDII has been developed to provide an effective and simple solution for all your gas and water-tight duct sealing requirements. Seals internally and externally around the outside edge of the duct. Suitable for ducts with a diameter of 40mm up to 200mm and cables or pipes with a diameter up to 160mm.

222

Order Reference

Order Reference

Maximum Duct Diameter

Maximum Cable Diameter in Duct

Weight grams

MDIV-1

75.0

95.0

295

MDIV-3

95.0

125.0

455

MDIV-4

125.0

150.0

657

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DUCT SEALING Systems

FILOseal+ Duct Sealing Systems

WIMES Compliant

FILOseal+ kits a universal solution for sealing cables and pipes in ducts or bore holes. Suitable for sealing several cables or pipes contained within one duct and also allows re-entry of the seal to add or remove cables or pipes as required. Available in two types:

FILOseal+KIT Very easy to apply regardless of the type of cable scenario in the ducts as it uses a uniquely shaped foam piece which positions neatly around the cables or pipes in the duct. This foam is easily installed in vertical scenarios while providing the added security of insuring no loss of components down the duct.

Better-suited to horizontal ducts, the HD range features a strong support system of linked hexagonal tube sections which build up around the cable/s like a honeycomb structure. The unique design of the tubes makes positioning and separation very simple, whilst providing a strong backing for the sealant to be applied on. Both types are supplied with MD+ fire-resistant sealant which is easily applied from a conventional skeleton gun. The high quality, one component, flexible MD+ sealant is based on a silicon compound that cures with air (humidity). After application and full curing the thixotropic sealant forms a plastic elastomer mass with special qualities effectively sealing and bonding, while providing a high level of durability. Additional tubes of sealant can be purchased as a separate item if required.

➜➜ Two Hour Fire Resistance properties. ➜➜ Resistant against Water, Alkaline, Chemical agents.

MD+ sealant is installed with a conventional skeleton gun onto the relevant support system.

➜➜ Non corrosive and solvent free. ➜➜ Shock absorbing. ➜➜ Non toxic, neutral and almost odourless. ➜➜ Complies with ATEX Hazardous Area regulations.

➜➜ Resistant to, Petrol, Diesel, Ethanol, ➜➜ WIMES Compliant, (3.02 clause ASTM oil, LPG & Many more. 7.4.3.2, d & e). ➜➜ Suitable for sealing underground ➜➜ Suitable for any shaped duct/bore ducts set out within the APEA hole/opening. ‘Blue Book’. ➜➜ Seals all know materials, PVC ➜➜ Resistant to Hydrogen Sulphide/ & PE sheathed cables, PILC, (HD) Methane and many other Gases PE pipes. (NedLab). FILOSEAL+KIT

MD+ sealant is smoothed with Filoform 282595 finishing sponge.

Order Reference

Maximum Duct Diameter

Maximum Cable Diameter in Duct

Weight grams

FiloSeal+ KIT125

152.0

95.0

753

FiloSeal+ KIT200

200.0

160.0

1295

Order Reference

Maximum Duct Diameter

Maximum Cable Diameter in Duct

Weight grams

FiloSeal+ HD110

110.0

80.0

1000

FiloSeal+ HD160

160.0

130.0

2000

FILOSEAL+HD

MD+310ML SEALANT Completed duct seal. Re-enterable, WIMES compliant and long-lasting.

Order Reference

Volume

Weight grams

MD+310ML

310ml

457

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MARKERS, MATTING & MISCELLANEOUS

➜➜ High levels of Gas and Water tightness and excellent adhesion.

CABLE TIES & CLEATS

FILOseal+HD

9

223


NON-METALLIC Conduit Systems

FPAL Light-Weight Conduit ➜➜ Highly flexible and high fatigue life. ➜➜ Halogen, sulphur and phosphorus free. ➜➜ High impact strength and recovers if crushed. ➜➜ UV resistant (black). ➜➜ Temperature range: -40ºC and +120ºC.

➜➜ Self extinguishing. ➜➜ Highly resistant to solvents and oils.

➜➜ UL listed / UL recognised.

MARKERS, MATTING & MISCELLANEOUS

Light-weight nylon (PA6) corrugated flexible conduit. Available in black or grey (RAL7031) as standard.

224

Outside Diameter

Inside Diameter

Maximum Radius

Corrugation Pitch

Reel Lengths metres

FPAL10

10.0

6.5

15.0

Fine

50

FPAL11

11.5

8.4

20.0

Fine

50

FPAL13

13.0

10.0

25.0

Fine

50

FPAL16

15.8

12.0

35.0

Fine

50

FPAL18

18.5

14.2

35.0

Fine

50

FPAL20

20.0

15.0

40.0

Coarse

50

APPLICATION

FPAL21

21.2

16.9

40.0

Fine

50

Equipment which requires a lower level of protection and general building use.

FPAL25

25.0

19.3

45.0

Coarse

50

FPAL28

28.5

23.0

45.0

Fine

25, 50

FPAL34

34.5

28.3

55.0

Coarse

50

FPAL42

42.5

35.7

65.0

Coarse

25

FPAL54

54.5

47.4

80.0

Coarse

25

FPAL67

67.2

56.5

110.0

Coarse

10

FPAS Standard-Weight Conduit ➜➜ UL 94 V2 flame retardancy.

➜➜ UL listed / UL recognised.

➜➜ Standard low fire hazard rated.

➜➜ Halogen, sulphur and phosphorus free.

➜➜ Highly flexible and high fatigue life.

Standard-weight, low fire hazard, flame retardant nylon (PA6) corrugated flexible conduit to UL94:V2. Available in black or grey (RAL7031) as standard.

APPLICATION

9

Order Reference

All types of machinery, equipment and public building use.

➜➜ Temperature range: -40ºC and +120ºC.

➜➜ UV resistant (black).

➜➜ Lloyd’s Register Type Approval.

➜➜ Highly resistant to solvents and oils.

➜➜ Abrasion resistant.

Order Reference

Outside Diameter

Inside Diameter

Maximum Radius

Corrugation Pitch

Reel Lengths metres

FPAS10 FPAS11 FPAS13 FPAS16 FPAS18 FPAS20 FPAS21 FPAS25 FPAS28 FPAS28C FPAS34 FPAS34F FPAS42 FPAS54 FPAS67

10.0 11.5 13.0 15.8 18.5 20.0 21.2 25.0 28.5 28.5 34.5 34.5 42.5 54.5 67.2

6.3 8.2 9.8 11.8 14.2 14.8 16.7 19.1 22.8 21.6 28.1 28.8 35.5 47.2 56.3

15.0 20.0 25.0 35.0 40.0 45.0 45.0 50.0 50.0 50.0 60.0 60.0 70.0 80.0 130.0

Fine Fine Fine Fine Fine Coarse Fine Coarse Fine Coarse Coarse Fine Coarse Coarse Coarse

50 50 25, 50 25, 50 50 10, 25, 50 10, 25, 50 10, 25, 50 10, 25, 50 50 25, 50 50 10, 25, 50 10, 25, 50 10

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


NON-METALLIC Conduit Systems

FPAH Heavy-Weight Conduit ➜➜ UL 94 V2 flame retardancy.

➜➜ UL recognised.

➜➜ Standard low fire hazard rated.

➜➜ Halogen, sulphur and phosphorus free.

➜➜ High mechanical strength.

➜➜ UV resistant. ➜➜ Abrasion resistant. ➜➜ Highly resistant to solvents and oils.

Heavy-weight, low fire hazard flame retardant, nylon (PA6) corrugated flexible conduit to UL94:V2. Standard colour: black.

Order Reference

Outside Diameter

Inside Diameter

Maximum Radius

Corrugation Pitch

Reel Lengths metres

FPAH13

13.0

9.0

35.0

Fine

50

APPLICATION

FPAH16

15.8

11.5

45.0

Fine

50

All types of equipment and buildings where a high level of protection is required.

FPAH21

21.2

15.5

55.0

Coarse

50

FPAH28

28.5

21.3

60.0

Coarse

50

FPAH34

34.5

27.6

70.0

Coarse

25

FPAH42

42.5

34.6

80.0

Coarse

25

FPAH54

54.5

46.0

90.0

Coarse

25

FPR Low Fire Hazard Conduit ➜➜ UL 94 V0 flame retardancy.

➜➜ Lloyd’s Register Type Approval.

➜➜ Extremely low fire hazard rated.

➜➜ UL recognised.

➜➜ High impact strength and recovers ➜➜ Halogen, sulphur and if crushed. phosphorus free. ➜➜ Highly flexible and high fatigue life. ➜➜ UV resistant. ➜➜ Temperature range: -40ºC and +120ºC.

LUL APR Product No: 298

Order Reference

Outside Diameter

Inside Diameter

➜➜ Abrasion resistant. ➜➜ Highly resistant to solvents and oils.

Maximum Radius

Corrugation Pitch

Reel Lengths metres

LSFZeroHalogen standard-weight, low fire hazard flame retardant, nylon (PA6) corrugated flexible conduit to UL94:V0. Standard colour: black.

FPR10

10.0

6.3

15.0

Fine

50

FPR13

13.0

9.8

25.0

Fine

50

FPR16

15.8

11.8

35.0

Fine

50

APPLICATION

FPR20

20.0

14.8

45.0

Coarse

50

FPR21

21.2

16.7

45.0

Fine

50

FPR25

25.0

19.1

50.0

Coarse

50

FPR28

28.5

21.7

50.0

Coarse

50

FPR34

34.5

28.1

60.0

Coarse

50

FPR42

42.5

35.5

70.0

Coarse

25

FPR54

54.5

47.2

80.0

Coarse

25

Railways, mass transit and public buildings, benefiting from LUL Approved Products Register inclusion, number: 298.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE TIES & CLEATS

➜➜ Temperature range: -40ºC and +120ºC.

MARKERS, MATTING & MISCELLANEOUS

➜➜ High impact resistance.

9

225


LIQUID-TIGHT METALLIC Conduit Systems

LTP Galvanised Steel, Coated Conduit ➜➜ High mechanical strength.

➜➜ UV resistant, tested to UL 13CA50836.

➜➜ Excellent flexibility.

➜➜ EN61373 Cat 2 vibration and shock tested.

➜➜ Temperature range: -20ºC and +105ºC. ➜➜ Lloyd’s Register Type Approval.

➜➜ Resistant to solvents and oils. ➜➜ LTPAS Anti-Static coating also available.

Helically-wound galvanised steel core flexible conduit, with a smooth liquidtight, oil-resistant and high temperature PVC covering. Standard colour: black.

APPLICATION

MARKERS, MATTING & MISCELLANEOUS

Outdoor installations where liquid-tight is a requirement. Also suitable for ATEX Hazardous Areas when used with our EXD range of conduit fittings.

Order Reference

Outside Diameter

Inside Diameter

Maximum Radius

Reel Lengths metres

LTP10B

11.8

7.0

35.0

50

LTP12B

14.2

10.0

40.0

25, 50

LTP16B

17.8

12.6

45.0

10, 25, 50

LTP20B

21.1

16.0

65.0

10, 25, 50

LTP25B

26.4

21.0

100.0

10, 25, 50

LTP32B

33.1

26.5

135.0

10, 25, 50

LTP40B

41.8

35.4

175.0

10, 25

LTP50B

47.9

40.4

230.0

10, 25

LTP63B

59.7

51.6

280.0

10, 25

LTPLFH Galvanised Steel, Coated Conduit ➜➜ UL 94 V0 flame retardancy. ➜➜ Extremely low fire hazard rated.

➜➜ Temperature range: -25ºC and +90ºC. ➜➜ EN61373 Cat 2 vibration and shock tested.

➜➜ High mechanical strength. ➜➜ Excellent flexibility.

➜➜ Resistant to solvents and oils.

LUL APR Product No: 2020

Helically-wound galvanised steel core flexible conduit, with a smooth liquid-tight, oil-resistant and LSFZeroHalogen covering. Standard colour: black.

APPLICATION

Order Reference

Outside Diameter

Inside Diameter

Maximum Radius

Reel Lengths metres

LTPLFH16B

17.8

12.6

60.0

25

LTPLFH20B

21.1

16.0

100.0

10, 25

LTPLFH25B

26.4

21.0

130.0

10, 25

LTPLFH32B

33.1

26.5

180.0

10

9

Railways, mass transit and public buildings, benefiting from LUL Approved Products Register inclusion, number: 2020.

226

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


STAINLESS STEEL Conduit Systems

LFHUBRD Stainless Steel Braided Conduit ➜➜ UL 94 V0 flame retardancy. ➜➜ Extremely low fire hazard rated.

➜➜ Temperature range: -20ºC and +90ºC. ➜➜ EN61373 Cat 2 vibration and shock tested.

➜➜ High mechanical strength. ➜➜ Excellent flexibility.

Helically-wound galvanised steel core, with LSFZeroHalogen coating and 316 stainless steel, vandal-resistant over-braid.

Order Reference

Outside Diameter

Inside Diameter

Maximum Radius

Reel Lengths metres

LFHUBRD20

22.7

16.9

45.0

25

APPLICATION

LFHUBRD25

27.2

21.1

55.0

25

Railways, mass transit and public buildings, benefiting from LUL Approved Products Register inclusion, number: 297.

LFHUBRD32

35.2

28.1

70.0

25

LFHUBRD40

45.7

37.6

80.0

10

LTPBRD Stainless Steel Braided Conduit ➜➜ Extremely high mechanical strength.

➜➜ Temperature range: -60ºC and +150ºC.

➜➜ Very high tensile strength.

➜➜ EN61373 Cat 2 vibration and shock tested.

➜➜ Excellent flexibility.

➜➜ Also provides EMC screening.

Helically-wound galvanised steel core, with smooth, liquid-tight, TPE coating and 316 stainless steel, vandal-resistant over-braid.

Order Reference

Outside Diameter

Inside Diameter

Maximum Radius

Reel Lengths metres

LTPBRD16

19.3

12.6

45.0

25

APPLICATION

LTPBRD20

22.6

16.0

65.0

25

Used within extremely onerous environments where moving equipment is in close proximity, e.g. steel works or water treatment plants.

LTPBRD25

27.9

21.0

100.0

25

LTPBRD32

34.6

26.5

135.0

25

LTPBRD40

43.3

35.4

175.0

10

LTPBRD50

49.3

40.4

230.0

10

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

MARKERS, MATTING & MISCELLANEOUS

LUL APR Product No: 297

CABLE TIES & CLEATS

➜➜ Also provides EMC screening.

9

227


EXD LTP Conduit Glands

EXD LTP Conduit Glands

BS EN IEC 61386

ATEX certified conduit glands to suit the LTP/LTPAS range of liquid-tight flexible conduits. Nickel-plated brass fitting with a nylon seal and two part epoxy resin pack. Supplied in boxes of one complete with instructions and gloves. Flexicon EXD barrier glands can be used in Zone 1 and Zone 2 areas where Group A, B or C gases are present. As the gland does not add to the temperature of the enclosure, it does not have a temperature classification and so can be used with all temperature classes. Flexicon EXD barrier glands can be used in Zone 21 and Zone 22 where explosive dust may be present. Metric male thread lengths are at least 15mm and rated at IP54 as standard, which can be increased to IP66 with a nylon thread washer. Longer metric threads are also available as well as a NPT threaded variant, please contact our Sales Team for further information. Also available manufactured from 316 stainless steel for use within more onerous environments. LUL APR Product No: 2624

9

228

45o ANGLED GLAND

90o ANGLED GLAND

Order Reference

Conduit Size

Order Reference

Conduit Size

Order Reference

Conduit Size

LTP16-M20-EXD

LTP20

LTP16-M20-EXD-45

LTP20

LTP16-M20-EXD-90

LTP20

LTP20-M20-EXD

LTP20

LTP20-M20-EXD-45

LTP20

LTP20-M20-EXD-90

LTP20

LTP25-M25-EXD

LTP25

LTP25-M25-EXD-45

LTP25

LTP25-M25-EXD-90

LTP25

LTP32-M32-EXD

LTP32

LTP32-M32-EXD-45

LTP32

LTP32-M32-EXD-90

LTP32

LTP40-M40-EXD

LTP40

LTP40-M40-EXD-45

LTP40

LTP40-M40-EXD-90

LTP40

LTP50-M50-EXD

LTP50

LTP50-M50-EXD-45

LTP50

LTP50-M50-EXD-90

LTP50

LTP63-M63-EXD

LTP63

LTP63-M63-EXD-45

LTP63

LTP63-M63-EXD-90

LTP63

TECHNICAL DATA

MARKERS, MATTING & MISCELLANEOUS

STANDARD GLAND

Temperature Range

-60ºC to +85ºC

Conduit Type

LTP and LTPAS (liquid-tight)

Design Specification

BS EN IEC 61386, EN60079-0 2009, IEC60079-0 2007

Application Environment

Zone 1, Zone 2, Zone 21 and Zone 22 hazardous areas

ATEX Certification

SIRA10ATEX1172X, SIRA13ATEX1072X

IECEx Certification

IECEx SIR 10.0094X, IECEx SIR 13.0027X

Code of Protection

Exd IIC Gb, Exe II Gb, Exta IIIC DA IP6X

Ingress Protection Rating

IP66/IP67/IP68 (5BAR)/IP69

Thread Ingress Protection Rating

IP54 standard. IP66 thread sealing washer

GOST Approval

POCC GB.HO06.B00207

London Underground APR Number

2624

Standard Material

Nickel-plated brass to EN12168 CW614N (CuZN39Pb3)

Alternative Materials

316 stainless steel

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


RAIL SECTOR Solutions

Rail Sector Solutions

Typical Product Includes:

Applications include:

INFRASTRUCTURE ➜➜ Ticketing and Passenger Access. ➜➜ Station Car Parks. ➜➜ CCTV/Passenger Information Systems. ➜➜ Lifts and Escalators.

LFH Low Fire Hazard products and systems.

➜➜ Lighting. ➜➜ Platform Edge Screens.

➜➜ Rail Crossings. ➜➜ Trackside Points Machines. ➜➜ Trackside Signalling. ➜➜ Trackside Power. ➜➜ Tunnels. ➜➜ Depot (Berthing and Maintenance).

ROLLING STOCK FP High impact nylon products and systems.

➜➜ High Speed. ➜➜ Intercity/Urban and Regional Trains. ➜➜ Metro.

SS Stainless Steel products and systems.

➜➜ Propulsion and Control Systems. ➜➜ HVAC. ➜➜ Couplers.

➜➜ Trams and Trolleybuses. ➜➜ Pantograph. ➜➜ Monorail.

➜➜ Brake Systems.

➜➜ Locomotives.

➜➜ Door Modules.

➜➜ Bogies. LT Liquid Tight systems.

FPA(X) Up to IP69K Ingress Protection.

Braided Metallic and nylon products and systems.

Benefits:

➜➜ High performance products offering superior tensile and impact/compression strength. ➜➜ Vibration proof.

➜➜ Anti-tamper. ➜➜ Designed to meet the strictest standards – EMC testing/vibration. ➜➜ Wide product range to meet all applications.

Please contact our Sales Team for further information on this range of products.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

MARKERS, MATTING & MISCELLANEOUS

Flexicon offer a range of products for this technically demanding sector. IP ratings, tensile strength characteristics, weight, corrosion resistance, fire performance properties and operating temperature ranges are all factors to consider.

CABLE TIES & CLEATS

For more information, please visit: www.etscablecomponents.com/ sector/surface-rail

9

229


CABLE CONTAINMENT, LADDER & TRAY Systems

Steel Framing Channel Cold-rolled, 2.5mm thick mild steel framing channel for cable and equipment support. The standard product is supplied pre-galvanised to BS EN 10142, can also be supplied Hot Dip Galvanised to BS EN 1461 and stainless steel. Available from stock in 3metre lengths, 6metre lengths are also available, as well as lengths pre-cut to your specific requirements.

MARKERS, MATTING & MISCELLANEOUS

PLAIN CHANNEL Pre-Galvanised Order Reference

Hot Dipped Galvanised Order Reference

Width

Depth

Length metres

Weight kgs

CHP4121-3

GCHP4121-3

41.0

21.0

3

5.55

CHP4121-6

GCHP4121-6

41.0

21.0

6

11.1

CHP4141-3

GCHP4141-3

41.0

41.0

3

8.01

CHP4141-6

GCHP4141-6

41.0

41.0

6

16.02

Pre-Galvanised Order Reference

Hot Dipped Galvanised Order Reference

Width

Depth

Length metres

Standard Slot Dimensions

Weight kgs

CHS4121-3

GCHS4121-3

41.0

21.0

3

13.0 x 28.0

5.13

CHS4121-6

GCHS4121-6

41.0

21.0

6

13.0 x 28.0

10.26

CHS4141-3

GCHS4141-3

41.0

41.0

3

13.0 x 28.0

7.59

CHS4141-6

GCHS4141-6

41.0

41.0

6

13.0 x 28.0

15.18

SLOTTED CHANNEL

BACK-TO-BACK CHANNEL Pre-Galvanised Order Reference

Hot Dipped Galvanised Order Reference

Width

Depth

Length metres

Weight kgs

CHBB4121-3

GCHBB4121-3

41.0

41.0

3

11.1

CHBB4121-6

GCHBB4121-6

41.0

41.0

6

22.2

CHBB4141-3

GCHBB4141-3

41.0

82.0

3

16.02

CHBB4141-6

GCHBB4141-6

41.0

82.0

6

32.04

9 Please check-out our full offering of steel channel accessories, brackets and cantilever arms at www.etscablecomponents.com

230

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


CABLE CONTAINMENT, LADDER & TRAY Systems

MRF Cable Trays Medium duty, 10mm return flange cable tray featuring 25mm side-wall height. Standard material finish is pre-galvanised mild steel to BS EN 10142, additional finishes are available including hot dip galvanised to ISO EN 1461, stainless steel and a variety of epoxy or PVC coatings, please call our Sales Team for further information.

Hot Dipped Galvanised Order Reference

Width

Gauge

Flange Height

Length metres

Weight kgs

MRF75 T

GMRF75 T

75.0

0.9

25.0

3

2.74

MRF100 T

GMRF100 T

100.0

0.9

25.0

3

3.24

MRF150 T

GMRF150 T

150.0

0.9

25.0

3

4.06

MRF225 T

GMRF225 T

225.0

0.9

25.0

3

5.58

MRF300 T

GMRF300 T

300.0

1.0

25.0

3

8.5

MRF450 T

GMRF450 T

450.0

1.5

25.0

3

16.7

MRF600 T

GMRF600 T

600.0

1.5

25.0

3

21.33

MRF750 T

GMRF750 T

750.0

1.5

25.0

3

26.2

MRF900 T

GMRF900 T

900.0

1.5

25.0

3

31.6

HRF Cable Trays Heavy duty, 18mm return flange cable tray featuring 50mm side-wall height. Standard material finish is pre-galvanised mild steel to BS EN 10142, additional finishes are available including hot dip galvanised to ISO EN 1461, stainless steel and a variety of epoxy or PVC coatings, please call our Sales Team for further information. Supplied in 3metre lengths as standard.

Pre-Galvanised Order Reference

Hot Dipped Galvanised Order Reference

Width

Gauge

Flange Height

Length metres

Weight kgs

HRF75 T

GHRF75 T

75.0

0.9

50.0

3

4.1

HRF100 T

GHRF100 T

100.0

0.9

50.0

3

5.22

HRF150 T

GHRF150 T

150.0

0.9

50.0

3

5.86

HRF225 T

GHRF225 T

225.0

1.2

50.0

3

9.22

HRF300 T

GHRF300 T

300.0

1.2

50.0

3

11.56

HRF450 T

GHRF450 T

450.0

1.5

50.0

3

19.78

HRF600 T

GHRF600 T

600.0

1.5

50.0

3

23.93

HRF750 T

GHRF750 T

750.0

2.0

50.0

3

37.5

HRF900 T

GHRF900 T

900.0

2.0

50.0

3

45.25

MARKERS, MATTING & MISCELLANEOUS

Pre-Galvanised Order Reference

CABLE TIES & CLEATS

Supplied in 3metre lengths as standard.

9

Please check-out our full offering of steel cable tray and accessories at www.etscablecomponents.com

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

231


CABLE CONTAINMENT, LADDER & TRAY Systems

LR4 Cable Ladder Standard duty, 103.5 mm side wall cable ladder featuring shaped flanges for higher strength and greater rigidity than many competitor’s products. Manufactured as standard from mild steel to BS1449 and hot dip galvanised after manufacture to ISO EN 1461. Cable rungs are fixed alternately inverted on 300mm centres to allow for cables to be secured within the ladder flange, or hung below if required. This allows for cable cleats to be fixed at 600mm centres, in line with common practice. Non-standard materials and finishes are available to special order, please call our Sales Team for further information.

MARKERS, MATTING & MISCELLANEOUS

Supplied in 3metre lengths as standard, 6metre lengths also available to special order.

9

Order Reference

Width

Gauge

Flange Height

Loading Depth

Length metres

Weight kgs

LR4/SL/150/G

150.0

1.5

103.5

78.0

3

11.6

LR4/SL/300/G

300.0

1.5

103.5

78.0

3

13.21

LR4/SL/450/G

450.0

1.5

103.5

78.0

3

14.82

LR4/SL/600/G

600.0

1.5

103.5

78.0

3

16.43

LR4/SL/750/G

750.0

1.5

103.5

78.0

3

20.89

LR4/SL/900/G

900.0

1.5

103.5

78.0

3

23.07

LR4/SL/1050/G

1050.0

1.5

103.5

78.0

3

25.25

LR5 Cable Ladder Medium duty, 125 mm side wall cable ladder featuring shaped flanges for higher strength and greater rigidity than many competitor’s products. Manufactured as standard from mild steel to BS1449 and hot dip galvanised after manufacture to ISO EN 1461. Cable rungs are fixed alternately inverted on 300mm centres to allow for cables to be secured within the ladder flange, or hung below if required. This allows for cable cleats to be fixed at 600mm centres, in line with common practice. Non-standard materials and finishes are available to special order, please call our Sales Team for further information. Supplied in 3metre lengths as standard, 6metre lengths also available to special order.

Order Reference

Width

Gauge

Flange Height

Loading Depth

Length metres

Weight kgs

LR5/SL/150/G

150.0

2.0

125.0

100.0

3

18.16

LR5/SL/300/G

300.0

2.0

125.0

100.0

3

19.77

LR5/SL/450/G

450.0

2.0

125.0

100.0

3

21.38

LR5/SL/600/G

600.0

2.0

125.0

100.0

3

22.99

LR5/SL/750/G

750.0

2.0

125.0

100.0

3

27.45

LR5/SL/900/G

900.0

2.0

125.0

100.0

3

29.63

LR5/SL/1050/G

1050.0

2.0

125.0

100.0

3

31.81

Please check-out our full offering of steel cable ladder and accessories at www.etscablecomponents.com

232

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


10

CABLE DATA

CONTENTS

PAGE

Single-Core Un-Armoured LV Cables

235

CONTENTS SWA Armoured LV Cables

PAGE 238

Single-Core 6491B/X Cables

235

Multi-Core BS6724 SWA Cables

238

Single-Core Double-Insulated Cables

235

Multiple-Cores BS6724 SWA Cables

239

Single-Core BS6007 Tri-Rated Cables

235

Multi-Core BS7846 SWA FTP120 Cables 239

Single-Core AWA Armoured LV Cables

236

Single-Core Un-Armoured MV Cables

240

236

Single-Core BS6724 AWA Cables 3.3kV

236

Single-Core AWA Armoured MV Cables

241

237

Three Core SWA Armoured MV Cables

242

Multi-Core NYY-J Un-Armoured LV Cables

CABLE DATA

Single-Core BS6724 AWA Cables

10 WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

233


CABLE DATA

10 234

Disclaimer These cable data guides are based on information generally available and are intended as a guide only. We would always advise that accurate data is taken from the actual cables being used, as ETS cannot be held responsible for errors in selection of products where incorrect cable dimensions are used.

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


SINGLE-CORE Un-Armoured LV Cables

Single-Core 6491B/X Cables Cross Sectional Area

Nominal Outside Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

16mm²

7.8

25.0

180

25mm²

9.7

30.0

280

35mm²

10.9

45.0

380

50mm²

12.8

55.0

490

70mm²

14.6

60.0

710

95mm²

17.1

70.0

980

120mm²

18.8

80.0

1,210

150mm²

20.9

85.0

1,510

185mm²

23.3

95.0

1,900

240mm²

26.6

160.0

2,490

300mm²

29.6

180.0

3,050

400mm²

33.2

210.0

3,900

500mm²

36.9

230.0

4,880

630mm²

41.1

250.0

6,210

Single-Core Double-Insulated Cables Cross Sectional Area

Nominal Outside Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

50mm²

13.1

60.0

540

70mm²

15.1

70.0

750

95mm²

16.7

70.0

1,000

120mm²

18.3

80.0

1,250

150mm²

20.2

90.0

1,530

185mm²

22.4

90.0

1,900

240mm²

25.3

160.0

2,450

300mm²

28.1

170.0

3,050

400mm²

31.2

190.0

3,880

500mm²

34.6

210.0

4,930

630mm²

38.9

240.0

6,250

800mm²

43.6

270.0

8,250

1000mm²

50.8

310.0

10,400

Cross Sectional Area

Outside Diameter Range

Minimum Bending Radius

Cable Weight (kgs/km)

25mm²

12.5 - 16.5

70.0

400

35mm²

14.0 - 18.5

75.0

520

50mm²

16.5 - 21.0

85.0

730

70mm²

18.5 - 23.5

95.0

980

95mm²

21.0 - 26.0

110.0

1,270

120mm²

23.5 - 28.5

115.0

1,570

150mm²

26.0 - 31.5

130.0

1,960

185mm²

27.5 - 34.5

140.0

2,380

240mm²

30.5 - 38.0

160.0

3,100

300mm²

33.5 - 41.5

170.0

3,790

400mm²

37.5 - 46.5

190.0

4,880

500mm²

41.5 - 51.5

210.0

6,070

630mm²

45.5 - 56.5

230.0

7,460

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE DATA

Single-Core BS6007 Tri-Rated Cables

10 235


SINGLE-CORE AWA Armoured LV Cables

Single-Core BS6724 AWA Cables

1core XLPE/AWA/PVC or LSF 600/1000v

Cross Sectional Area

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Under Armour Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

70mm²

20.0

1.25

42mm²

14.7

120.0

950

95mm²

21.6

1.25

47mm²

16.3

130.0

1,225

120mm²

23.2

1.25

52mm²

17.9

140.0

1,500

150mm²

25.8

1.6

76mm²

19.8

160.0

1,950

185mm²

28.0

1.6

84mm²

22.0

170.0

2,350

240mm²

30.5

1.6

94mm²

24.5

190.0

3,000

300mm²

33.5

1.6

104mm²

27.3

210.0

3,675

400mm²

37.4

2.0

147mm²

30.2

230.0

4,700

500mm²

40.7

2.0

163mm²

33.3

250.0

5,925

630mm²

44.9

2.0

182mm²

37.3

280.0

7,450

800mm²

54.8

2.5

260mm²

45.8

340.0

9,400

1000mm²

58.4

2.5

284mm²

49.2

360.0

11,400

CABLE DATA

Single-Core BS6724 AWA Cables 3.3kV Cross Sectional Area

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Under Armour Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

50mm²

20.1

1.25

26mm²

14.8

130.0

820

70mm²

21.9

1.25

42mm²

16.6

140.0

1,050

95mm²

23.5

1.25

47mm²

18.2

150.0

1,320

120mm²

25.6

1.6

52mm²

19.6

160.0

1,675

150mm²

27.1

1.6

76mm²

21.1

170.0

2,050

185mm²

28.9

1.6

84mm²

22.8

180.0

2,350

240mm²

31.2

1.6

94mm²

25.1

190.0

2,925

300mm²

33.9

1.6

104mm²

27.7

210.0

3,550

400mm²

37.4

2.0

147mm²

30.2

230.0

4,275

500mm²

40.7

2.0

163mm²

33.3

250.0

5,625

630mm²

44.9

2.0

182mm²

37.3

280.0

7,025

800mm²

51.2

2.5

260mm²

42.2

310.0

10,500

1000mm²

58.3

2.5

284mm²

49.2

350.0

12,550

10 236

1core XLPE/AWA/PVC or LSF 3300v

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


MULTI-CORE NYY-J Un-Armoured LV Cables

Multi-Core NYY-J Un-Armoured Cables Cross Sectional Area

Cores

Nominal Outside Diameter

Nominal Insulation Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

1.5mm²

2 3 4 5 7 12 19 27

10.0 10.4 11.6 12.0 12.9 16.6 18.9 22.6

6.4 6.8 8.0 8.4 9.3 13.0 15.3 19.0

120.0 125.0 140.0 145.0 155.0 200.0 230.0 275.0

147 166 198 232 280 475 648 895

2.5mm²

2 3 4 5 7 12 19

10.7 11.3 12.1 13.1 14.1 18.2 20.3

7.1 7.7 8.5 9.5 10.5 14.6 16.7

130.0 135.0 145.0 160.0 170.0 220.0 245.0

179 212 252 302 368 628 843

4.0mm²

2 3 4 5

13.0 13.8 15.1 16.6

9.4 10.2 11.5 13.0

155.0 165.0 185.0 200.0

268 318 391 477

6.0mm²

2 3 4 5

14.2 15.0 16.5 18.2

10.6 11.4 12.9 14.6

170.0 180.0 200.0 220.0

337 402 501 618

10mm²

2 3 4 5

16.2 17.1 18.6 20.3

12.6 13.5 15.0 16.7

195.0 205.0 225.0 245.0

472 570 702 853

16mm²

2 3 4 5

18.2 19.2 21.1 23.1

14.6 15.6 17.5 19.5

220.0 230.0 255.0 280.0

644 789 992 1,212

25mm²

3 4 5

22.1 24.2 26.6

18.5 20.6 23.0

265.0 290.0 320.0

1,141 1,431 1,759

35mm²

3 4

24.1 26.6

20.5 23.0

290.0 320.0

1,462 1,861

50mm²

3 4

27.6 30.9

24.0 27.1

335.0 370.0

1,964 2,535

70mm²

3 4

36.3 35.1

32.1 30.9

435.0 425.0

3,635 3,441

95mm²

3 4

40.0 40.4

35.6 36.0

480.0 485.0

4,488 4,691

120mm²

4

44.2

39.4

475.0

5,757

150mm²

4

48.5

43.5

585.0

7,095

185mm²

4

53.9

48.5

650.0

8,810

240mm²

4

61.1

55.3

735.0

11,400

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE DATA

2, 3, 4, 5, 7, 12, 19 & 27core PVC/FR-PVC or LSF 600/1000v

10 237


SWA Armoured LV Cables

CABLE DATA

Multi-Core BS6724 SWA Cables

10 238

2, 3, 4 & 5core XLPE/SWA/PVC or LSF 600/1000v

Cross Sectional Area

Cores

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Under Armour Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

1.5mm²

2 3 4 5

12.3 12.8 13.5 14.2

0.9 0.9 0.9 0.9

15mm² 16mm² 17mm² 19mm²

7.7 8.2 9.0 9.9

80.0 80.0 85.0 90.0

300 340 390 433

2.5mm²

2 3 4 5

13.6 14.1 15.0 16.0

0.9 0.9 0.9 0.9

17mm² 19mm² 20mm² 22mm²

8.5 9.1 10.0 11.0

85.0 90.0 95.0 100.0

360 410 465 530

4.0mm²

2 3 4 5

11.6 15.3 16.4 18.4

0.9 0.9 0.9 1.25

19mm² 21mm² 23mm² 25mm²

9.7 10.4 11.5 12.7

95.0 95.0 100.0 110.0

420 500 579 775

6.0mm²

2 3 4 5

12.6 16.6 18.7 19.7

0.9 0.9 0.9 1.25

22mm² 23mm² 36mm² 40mm²

10.7 11.5 12.7 14.0

100.0 110.0 115.0 120.0

500 600 820 929

10mm²

2 3 4 5

18.0 19.5 21.1 23.2

0.9 1.25 1.25 1.25

26mm² 39mm² 43mm² 46mm²

12.7 13.7 15.1 17.1

1100 120.0 130.0 140.0

650 900 1,090 1,300

16mm²

2 3 4 5

20.0 21.2 22.9 26.6

1.25 1.25 1.25 1.6

41mm² 44mm² 49mm² 72mm²

14.5 15.5 17.2 19.8

130.0 140.0 150.0 160.0

910 1,080 1,400 1,880

25mm²

2 3 4 5

24.1 26.7 28.9 31.7

1.25 1.6 1.6 1.6

42mm² 62mm² 70mm² 88mm²

18.4 20.1 22.3 24.5

190.0 215.0 230.0 255.0

1,060 1,750 2,100 2,670

35mm²

2 3 4 5

27.9 29.6 32.1 32.8

1.6 1.6 1.6 1.6

62mm² 70mm² 80mm² 100mm²

21.3 22.8 25.3 26.0

190.0 240.0 260.0 270.0

1,480 2,100 2,580 2,950

50mm²

2 3 4 5

25.8 28.5 32.0 32.8

1.6 1.6 1.6 1.6

68mm² 78mm² 90mm² 144mm²

19.0 21.7 25.0 26.0

210.0 230.0 260.0 265.0

1,800 2,350 3,000 3,000

70mm²

2 3 4 5

29.0 32.2 37.7 37.8

1.6 1.6 2.0 2.0

80mm² 90mm² 131mm² 166mm²

22.0 25.2 29.5 30.0

230.0 260.0 300.0 310.0

2,300 3,150 4,300 4,300

95mm²

2 3 4 5

33.1 37.0 41.7 43.1

2.0 2.0 2.0 2.0

113mm² 128mm² 147mm² 180mm²

25.1 28.8 33.3 34.9

260.0 310.0 335.0 350.0

3,170 4,300 5,510 5,510

120mm²

2 3 4 5

36.1 40.4 47.1 48.8

2.0 2.0 2.0 2.5

125mm² 141mm² 206mm² 250mm²

27.9 32.0 37.5 39.4

280.0 340.0 380.0 390.0

3,800 5,250 7,150 7,350

150mm²

2 3 4 5

39.3 45.5 51.4 53.5

2.0 2.5 2.5 2.5

138mm² 201mm² 230mm² 270mm²

30.9 35.9 41.6 43.7

310.0 370.0 410.0 430.0

4,500 6,720 8,500 8,920

185mm²

2 3 4 5

44.7 49.8 56.6 58.5

2.5 2.5 2.5 2.5

191mm² 220mm² 255mm² 295mm²

34.9 40.0 46.4 48.5

340.0 400.0 450.0 475.0

5,800 8,040 10,300 10,700

240mm²

2 3 4 5

59.0 55.1 63.0 75.0

2.5 2.5 2.5 2.5

215mm² 250mm² 289mm² 330mm²

39.0 44.9 52.6 56.0

380.0 440.0 500.0 600.0

7,280 10,150 13,000 16,800

300mm²

2 3 4

53.5 60.2 68.8

2.5 2.5 2.5

235mm² 269mm² 319mm²

43.3 49.8 58.0

410.0 480.0 550.0

8,750 12,320 15,750

400mm²

2 3 4

59.0 66.6 78.1

2.5 2.5 3.15

265mm² 304mm² 452mm²

48.4 55.4 64.8

440.0 530.0 625.0

10,700 15,090 20,450

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SWA Armoured LV Cables

Multiple-Cores BS6724 SWA Cables

7, 12, 19, 27, 37 & 48core XLPE/SWA/PVC or LSF 600/1000v

Cross Sectional Area

Cores

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Under Armour Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

1.5mm²

7 12 19 27 37 48

15.8 20.0 22.6 27.3 29.9 33.5

10.9 1.25 1.25 1.6 1.6 1.6

22mm² 40mm² 47mm² 74mm² 84mm² 90mm²

10.7 14.0 16.4 20.2 22.5 26.0

95 120 140 170 180 210

500 820 1,080 1,550 1,850 2,900

2.5mm²

7 12 19 27 37 48

17.6 22.8 27.0 31.3 34.3 40.1

0.9 1.25 1.6 1.6 1.6 2.0

24mm² 45mm² 70mm² 84mm² 94mm² 138mm²

12.5 16.6 19.9 24.0 27.0 31.4

110 140 170 190 210 250

730 1,020 1,530 1,960 2,440 3,550

4.0mm²

7 12 19 27 37 48

20.1 26.1 29.7 34.8 39.6 44.7

1.25 1.6 1.6 1.6 2.0 2.0

39mm² 68mm² 80mm² 96mm² 138mm² 157mm²

14.1 19.2 22.6 27.3 31.1 35.8

130 160 180 210 240 270

840 1,390 1,850 2,420 3,320 4,850

2, 3 & 4core MICA/SWA/LSOH Firetuf 600/1000v

Cross Sectional Area

Cores

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Under Armour Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

10mm²

2 3 4

22.7 23.6 25.2

1.25 1.25 1.25

26mm² 39mm² 43mm²

16.6 17.6 19.2

182.0 189.0 202.0

1,060 1,180 1,350

16mm²

2 3 4

24.7 25.8 27.6

1.25 1.25 1.25

41mm² 44mm² 49mm²

18.6 19.8 21.6

198.0 207.0 221.0

1,290 1,460 1,690

25mm²

2 3 4

27.6 29.6 31.8

1.25 1.6 1.6

42mm² 62mm² 70mm²

21.6 23.0 25.2

221.0 237.0 255.0

1,640 2,070 2,410

35mm²

2 3 4

30.4 31.9 34.4

1.6 1.6 1.6

62mm² 70mm² 80mm²

23.7 25.2 27.7

244.0 255.0 275.0

2,130 2,480 2,920

50mm²

2 3 4

28.5 31.6 35.3

1.6 1.6 1.6

68mm² 78mm² 90mm²

21.8 24.9 28.5

228.0 253.0 283.0

2,030 2,630 3,280

70mm²

2 3 4

31.7 35.2 40.5

1.6 1.6 2.0

80mm² 90mm² 131mm²

24.8 28.3 32.4

254.0 282.0 324.0

2,580 3,400 4,570

95mm²

2 3 4

35.4 39.2 44.2

2.0 2.0 2.0

113mm² 128mm² 147mm²

27.5 31.1 35.9

284.0 314.0 354.0

3,440 4,550 5,720

120mm²

2 3 4

38.0 42.3 48.8

2.0 2.0 2.5

125mm² 141mm² 206mm²

29.9 34.0 39.4

304.0 339.0 391.0

4,050 5,410 7,720

150mm²

2 3 4

41.0 46.9 53.0

2.0 2.5 2.5

138mm² 201mm² 230mm²

32.7 37.4 43.3

328.0 375.0 424.0

4,740 6,800 8,850

185mm²

2 3 4

45.8 51.1 57.9

2.5 2.5 2.5

191mm² 220mm² 255mm²

36.2 41.4 47.8

367.0 409.0 463.0

6,050 8,140 10,300

240mm²

2 3 4

49.9 56.0 63.3

2.5 2.5 2.5

215mm² 250mm² 289mm²

40.0 45.9 53.0

400.0 448.0 506.0

7,390 10,040 12,800

300mm²

2 3 4

53.8 60.5 68.4

2.5 2.5 2.5

235mm² 269mm² 319mm²

43.7 50.2 57.7

431.0 484.0 547.0

8,760 12,020 15,410

400mm²

2 3 4

59.1 66.8 77.4

2.5 2.5 3.15

265mm² 304mm² 452mm²

48.6 56.1 64.9

473.0 535.0 619.0

10,720 14,820 19,910

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE DATA

Multi-Core BS7846 SWA FTP120 Cables

10 239


SINGLE-CORE Un-Armoured MV Cables

Single-Core BS7870 cuWS 11kV Cables Cross Sectional Area

Nominal Outside Diameter

Copper Wire Screen Area

1core XLPE/cuWS/un-armoured/MDPE or LSOH 12kV Umax Primary Insulation Diameter

35mm²

22.6

16mm²

15.9

350.0

800

23.7

16mm²

17.0

350.0

900

70mm²

25.7

16mm²

18.8

400.0

1,000

95mm²

27.4

16mm²

20.5

400.0

1,300

120mm²

29.2

16mm²

22.0

450.0

1,500

150mm²

30.5

16mm²

23.3

450.0

1,800

185mm²

32.5

16mm²

25.1

500.0

2,100

240mm²

34.9

25mm²

27.3

500.0

2,500

300mm²

37.2

25mm²

29.6

550.0

3,100

400mm²

40.1

35mm²

32.3

600.0

3,700

500mm²

43.2

35mm²

35.2

650.0

4,700

630mm²

46.9

35mm²

38.6

650.0

5,700

1core XLPE/cuWS/un-armoured/MDPE or LSOH 24kV Umax

Cross Sectional Area

Nominal Outside Diameter

Copper Wire Screen Area

Primary Insulation Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

50mm²

27.4

16mm²

21.6

550.0

1,200

70mm²

28.8

16mm²

23.4

600.0

1,500

95mm²

30.6

16mm²

25.1

600.0

1,800

120mm²

32.5

16mm²

26.6

650.0

2,000

150mm²

34.0

16mm²

27.9

650.0

2,400

185mm²

35.5

16mm²

29.7

700.0

2,700

240mm²

37.3

25mm²

31.9

750.0

3,400

300mm²

39.7

25mm²

34.2

800.0

4,100

400mm²

42.2

35mm²

36.9

850.0

5,000

500mm²

45.2

35mm²

39.8

900.0

6,100

630mm²

48.3

35mm²

43.2

950.0

7,400

CABLE DATA

Single-Core BS7870 cuWS 33kV Cables

240

Cable Weight (kgs/km)

50mm²

Single-Core BS7870 cuWS 22kV Cables

10

Minimum Bending Radius

1core XLPE/cuWS/un-armoured/MDPE or LSOH 36kV Umax

Cross Sectional Area

Nominal Outside Diameter

Copper Wire Screen Area

Primary Insulation Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

50mm²

34.5

16mm²

27.1

750.0

1,500

70mm²

36.5

16mm²

28.9

800.0

1,800

95mm²

38.4

16mm²

30.6

850.0

2,100

120mm²

39.9

16mm²

32.1

850.0

2,400

150mm²

41.2

16mm²

33.4

900.0

2,700

185mm²

43.2

16mm²

35.2

950.0

3,100

240mm²

45.7

25mm²

37.4

1000.0

3,800

300mm²

48.2

25mm²

39.7

1050.0

4,500

400mm²

51.1

35mm²

42.4

1100.0

5,500

500mm²

54.0

35mm²

45.3

1150.0

6,600

630mm²

57.8

35mm²

48.7

1250.0

8,000

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


SINGLE-CORE AWA Armoured MV Cables

Single-Core BS6724 AWA 11kV Cables

1core XLPE/cuTS/AWA/MDPE or LSOH 12kV Umax

Cross Sectional Area

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Primary Insulation Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

35mm²

26.6

1.6

70mm²

15.9

400.0

1,100

50mm²

27.7

1.6

75mm²

17.0

450.0

1,300

70mm²

29.7

1.6

79mm²

18.8

450.0

1,600

95mm²

31.4

1.6

85mm²

20.5

500.0

1,900

120mm²

33.1

1.6

91mm²

22.0

500.0

2,200

150mm²

35.4

1.6

95mm²

23.3

550.0

2,600

185mm²

37.2

2.0

126mm²

25.1

600.0

3,000

240mm²

39.8

2.0

135mm²

27.3

600.0

3,600

300mm²

42.3

2.0

145mm²

29.6

650.0

4,300

400mm²

45.2

2.0

154mm²

32.3

700.0

5,200

500mm²

49.5

2.0

167mm²

35.2

750.0

6,500

630mm²

53.3

2.5

226mm²

38.6

800.0

7,900

Single-Core BS6724 AWA 22kV Cables

1core XLPE/cuTS/AWA/MDPE or LSOH 24kV Umax

Cross Sectional Area

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Primary Insulation Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

50mm²

32.7

1.6

95mm²

21.6

600.0

1,600

70mm²

35.3

2.0

126mm²

23.4

650.0

1,900

95mm²

37.2

2.0

135mm²

25.1

700.0

2,300

120mm²

38.7

2.0

142mm²

26.6

700.0

2,600

150mm²

40.4

2.0

148mm²

27.9

750.0

2,900

185mm²

42.2

2.0

154mm²

29.7

800.0

3,400

240mm²

44.6

2.0

164mm²

31.9

850.0

4,000

300mm²

48.3

2.5

221mm²

34.2

900.0

4,900

400mm²

51.2

2.5

236mm²

36.9

950.0

5,800

500mm²

54.5

2.5

256mm²

39.8

1000.0

7,000

630mm²

58.3

2.5

271mm²

43.2

1050.0

8,400

Single-Core BS6724 AWA 33kV Cables Cross Sectional Area

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Primary Insulation Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

50mm²

39.4

2.0

145mm²

27.1

850.0

2,100

70mm²

41.4

2.0

151mm²

28.9

900.0

2,400

95mm²

43.3

2.0

161mm²

30.6

950.0

2,700

120mm²

44.8

2.0

167mm²

32.1

950.0

3,100

150mm²

47.5

2.5

216mm²

33.4

1000.0

3,600

185mm²

49.5

2.5

226mm²

35.2

1050.0

4,000

240mm²

51.7

2.5

241mm²

37.4

1100.0

4,700

300mm²

54.4

2.5

256mm²

39.7

1150.0

5,500

400mm²

57.3

2.5

270mm²

42.4

1250.0

6,400

500mm²

60.6

2.5

285mm²

45.3

1300.0

7,600

630mm²

64.2

2.5

305mm²

48.7

1350.0

9,100

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

CABLE DATA

1core XLPE/cuTS/AWA/MDPE or LSOH 36kV Umax

10 241


THREE CORE SWA Armoured MV Cables

Three-Core IEC502 SWA 11kV Cables

3core XLPE/cuTS/SWA/MDPE or LSOH 12kV Umax

Cross Sectional Area

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Primary Insulation Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

25mm²

47.9

2.5

221mm²

14.9

600.0

4,300

35mm²

50.3

2.5

231mm²

15.9

650.0

4,700

50mm²

53.1

2.5

246mm²

17.0

650.0

5,500

70mm²

57.1

2.5

266mm²

18.8

700.0

6,400

95mm²

61.2

2.5

290mm²

20.5

750.0

7,500

120mm²

65.0

2.5

305mm²

22.0

800.0

8,600

150mm²

68.0

2.5

320mm²

23.3

850.0

9,600

185mm²

72.3

2.5

344mm²

25.1

900.0

11,200

240mm²

79.0

3.15

302mm²

27.3

950.0

14,200

300mm²

84.5

3.15

322mm²

29.6

1050.0

16,500

400mm²

90.9

3.15

347mm²

32.3

1100.0

19,700

Three-Core IEC502 SWA 22kV Cables

3core XLPE/cuTS/SWA/MDPE or LSOH 24kV Umax

Cross Sectional Area

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Primary Insulation Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

35mm²

61.2

2.5

290mm²

20.5

950.0

6,100

50mm²

63.8

2.5

300mm²

21.6

1000.0

6,800

70mm²

68.1

2.5

325mm²

23.4

1050.0

7,800

95mm²

72.3

2.5

344mm²

25.1

1100.0

9,100

120mm²

77.1

3.15

292mm²

26.6

1200.0

11,000

150mm²

80.3

3.15

308mm²

27.9

1250.0

12,100

185mm²

84.7

3.15

322mm²

29.7

1300.0

13,800

240mm²

89.9

3.15

347mm²

31.9

1350.0

16,100

300mm²

95.2

3.15

367mm²

34.2

1450.0

18,400

400mm²

101.9

3.15

392mm²

36.9

1550.0

21,700

CABLE DATA

Three-Core IEC502 SWA 33kV Cables

10 242

3core XLPE/cuTS/SWA/MDPE or LSOH 36kV Umax

Cross Sectional Area

Nominal Outside Diameter

Armour Wire Diameter

Armour Wire Cross Sectional Area

Primary Insulation Diameter

Minimum Bending Radius

Cable Weight (kgs/km)

35mm²

74.3

2.5

354mm²

26.0

1350.0

8,500

50mm²

78.5

3.15

298mm²

27.1

1450.0

9,700

70mm²

82.6

3.15

317mm²

28.9

1500.0

10,700

95mm²

86.7

3.15

332mm²

30.6

1600.0

12,000

120mm²

90.3

3.15

347mm²

32.1

1650.0

13,300

150mm²

93.3

3.15

357mm²

33.4

1700.0

14,400

185mm²

97.6

3.15

377mm²

35.2

1800.0

16,100

240mm²

102.9

3.15

397mm²

37.4

1900.0

18,400

300mm²

108.5

3.15

422mm²

39.7

2000.0

21,000

400mm²

114.9

3.15

446mm²

42.4

2100.0

24,200

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


Catalogue Index

Order Ref/Description

Page

Order Ref/Description

Page

Order Ref/Description

1000v Insulated Cable Knives

124

650/675LR Tee Connectors

181

1000v Insulated Cutters

106

70-B Polypropylene Clips

195

121 Cable Glands

16

747 Type - ATEX-Rated Plugs

1402F-RMP ATEX-Rated Resin

169

750/775LR Tee Connectors

145- Joint Mould Boxes

169

757 Type - ATEX-Rated Plugs

153/RAC Cable Glands

17

158LR Elbow Connectors

174

15TS-NSS Separable Bushing Boots

161

16-- Aerosol Sprays

142

76-- ColdShrinkTM Terminations

31 182 33 166

Aerosol Sprays

142

784TB Tee Connectors

183

850 Pfisterer MVCONNEX Range

188 185-187

870 Pfisterer MVCONNEX Range

1FP Type Stainless Steel Cleats

53

8YRO Sheath Stripping Pliers

125

1LSF Nylon Cable Cleats

46

92-AG ColdShrinkTM Straight Joints

168

92-AK ColdShrink Straight Joints

168

TM

2A Aluminum Cable Cleats

49 94

92-AV ColdShrinkTM Straight Joints

169

2A-2M Cembre MV TwoBolt Lugs

50

92-EP ColdShrinkTM Terminations

165-166

2ALM Aluminium Cable Cleats 2A-M Cembre MV Cable Lugs

92-93

92-PG ColdShrinkTM Build-Up Kits

169

93-EP ColdShrink Terminations

165

94-AK ColdShrinkTM Straight Joints

168

TM

332 SICON MV Lugs/ Connectors

100

30

30

52

47

Adaptors - ATEX-Rated

ADPF ATEX-Rated Adaptors

1F LUL-Approved Cable Cleats

2LSF Nylon Cable Cleats

89

32

50

47

AB-M Cembre Reduced Palm Lugs

777 Type ATEX-Rated Insulators

1ALM Aluminium Cable Cleats

2HVR Nylon Cable Cleats

95

29

48

52

AA-M Cembre Aluminium Lugs

Adaptors - Industrial

1A Aluminum Cable Cleats

2F LUL-Approved Cable Cleats

91

33

51

223

A-4ESI Cembre LV Four-Bolt Lugs

767 Type ATEX-Rated Plugs

17 Type LSF Cableclamps

282595 Filoform Finishing Sponge

ALP Aluminium Trefoil Cleats ALROC Sheath Stripping Pliers

Aluminum Cable Cleats

48-50

A-M Cembre LV Cable Lugs

84-85

AM Industrial Adaptors Anti-Tracking Tubing

64 65

ATEX-Rated Adaptors/ Reducers

30-31

ATEX-Rated Cable Glands

20-25

ATEX-Rated Conduit Glands

228

ATEX-Rated Gland Insulators

32

ATEX-Rated Straight Joints

64

Atlas Trefoil Cleats

65

®

214 214

94-AP ColdShrinkTM Straight Joints

168

B134 CADWELD Mould Support

165

B135 CADWELD® Mould Support

3M ColdShrinkTM LV Accessories

134-135

95-AC ColdShrinkTM Straight Joints

168

B1350- Battery Tool Range

3M SCOTCH Tapes

136-140

95-EB ColdShrinkTM Terminations

165

95-EP ColdShrinkTM Terminations

165

176

430TB Tee Connectors

177

440TB Tee Connectors

180

480TB Tee Connectors 484TB Tee Connectors

7

A2D Cable Glands

8

A2F Cable Glands

20 88

178

A-2M Cembre LV TwoBolt Lugs

179

A2PBK Polyamide Glands

214

B159 CADWELD Magnetic Clamp

214

®

B265 CADWELD® Cable Clamp

214

B324 Zen Cable Glands

18

B327 Zen Cable Glands

19

B348 Zen Cable Glands

18

B350 Zen Cable Glands

19

6

B35-45MD Battery Crimper

112

6

B396 CADWELD Magnetic Clamp

214

501/421 Cable Glands

24

A2PLG Polyamide Glands

501/453 Cable Glands

25

A324 Zen Cable Glands

18

169

A348 Zen Cable Glands

18

53534-51 Industrial Resin

114-115

B136A/B CADWELD Spades ®

A2 Cable Glands

133

Atlas Single-Way Cleats

94-EP ColdShrinkTM Terminations

400TB Tee Connectors

158

AR Atlas Trefoil Cleats

158

175

29

AR Atlas Single-Way Cleats

3CK-HSS Heatshrink Trifurcating Kits

400LR Elbow Connectors

125 13-15

27

155

57

Aluminium Cable Glands

3573 Thread Washers

3x--MONO MV Termination Kits

Page

®

B399AM CADWELD® Magnetic Clamp

214

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

243


Catalogue Index

Order Ref/Description

B399BM CADWELD Magnetic Clamp

®

Order Ref/Description

214 113

B70M-P24 Battery Pump

116

BANTAM Band Tensioning Tool

45

BC LV Mechanical Connectors

99

BC Stainless Steel Cable Ties

41

BF PVC Insulated Terminals

206 76-79

BFE Copper Braid Bonds

192

BICASEAL Putty

141

BIM 253 Bimetallic Connector

Cable Preparation Tools Cable Rollers

B500E Battery Crimper

Bentonite Clay

200

Cable Route Markers Cable Stockings

131

BS921 Rubber Matting

219 200

B-TC500E Battery Cutter

119

B-TC650E Battery Cutter

119

B-TC950E Battery Cutter

119

BU Stainless Steel Cable Ties

41

BU- Tyco Build-Up Kits

163

Bushing Boots - MV

161

Bushing Interfaces

173

BW Cable Glands

9

BX1- Oxide Inhibiting Paste

141

C-Nexans MV Cable Lugs

101

C1 Cable Knife

124

CAA-M Cembre MV Cable Lugs

96

Cable Cleaning Wipes

121

Constant Force Springs

135

220

Copper Braid & Bonds

123

Cord End Ferrules

118

Cable Ties - LUL-Approved LSF

42

CP1120 Hydraulic Cutting System

Cable Ties - Stainless Steel

41

CPE-0-P12N Battery Pump

116

CPE-1 Mains-Powered Pump

116

CPS PVC Insulated Copper Cable

193

CS Cable Splices

90

Cable Trays

231

CADWELD® Exothermic Welding CADWELD® Mould Numbering

207-214 209

CS- ColdShrink

TM

CADWELD® Weld Metals CA-M Cembre MV Cable Lugs

210-213 214

Outer Sleeve

169

End Caps

135

CSCAK ColdShrink

TM

CSGK ColdShrink

TM

208 93

Gland Kits

CT LV Cable Lugs C-Tap Grounding Connectors

82-93 97

220

CTS Tinned Copper Cable

CBS Bare Copper Cable

193

CW Cable Glands

10

CCT Concrete Cable Tiles

220

CWAL Cable Glands

13

CEC Heatshrink End Caps

145

CWALCIEL Cable Glands

15

CWCIEL Cable Glands

12

Cembre Hydraulic Crimpers

107-115

Cembre Hydraulic Cutters

117-119

Cembre LV Cable Lugs

84-91

Cembre MV Cable Lugs

92-95

Cembre Ratchet Crimpers

104-105

Cembre Ratchet Cutters

106

Centaur Cable Saddles

67

CFS- Constant Force Springs CH Cable Hangers CH Steel Framing Channel

135 54 230

124

DAP Metallic Tape Clips

194

DBA ATEX-Rated Insulators

194

DCB Metallic Tape Clips

194

DCG Metallic Tape Clips

194

Derancourt 1000v Cutters

106

Derancourt 1000v Cable Knives

124

Derancourt Sheath Stripping Pliers

125

DGP Metallic Tape Clips

194 99

Cable Drum Jacks

122

CHS Hard Drawn Copper Cable

193

Cable Drum Rotators

122

CL-Cable Knives

124

DMBC LV Mechanical Connectors

Cable Gland Spanners

28

COBRA Conduit Rods

120

Dome Top Glands

66

32

DCA Metallic Tape Clips

142

COL Colossus Trefoil Cleats

193

D1001 Cable Knife

127

54-55

167

CB Concrete Marker Blocks

CHANFREIN-DT Chamfering Tool

Cable Hangers

192 80-81

40

CADWELD® Tools & Accessories

Branch Joints - Resin-Filled

120

Cable Ties - Industrial LSF

26

121

Conduit Rods

140

BN Locknuts

BR3 Triple Corner Roller

125-127

Page

Corrosion Protection Tapes

CADWELD® Mould Types

196

Order Ref/Description

45

96

Bonded Copper Earth Rods

Page

Cable Tie Installation Tools

Bi-Metallic Cable Lugs

BSS 253 Bimetallic Connector

8

DR Cable Drum Rotators

122

134-135

DS Drum Spindles

122

167

DSP Solid Pin Lugs

90

Cable Knives

124

ColdShrink

LV Accessories

Cable Ladder

232

ColdShrink

MV Gland Kits

Cable Lugs - Aluminium MV

95

ColdShrink

MV Terminations

165-166

DSTG Cable Tie Tool

45

Cable Lugs - Bi-Metallic MV

96

ColdShrink

Straight Joints

168-169

Duct Sealing Systems

222

Cable Lugs - Copper LV Cable Lugs - Copper MV

244

Page

TM TM TM TM

82-91

Colossus Trefoil Cleats

92-94

Concrete Route Markers

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

66 220

E1W Cable Glands

11

E1WAL Cable Glands

14


Catalogue Index

Order Ref/Description

E1WF Cable Glands

Page

Order Ref/Description

21

Page

Order Ref/Description

ERA Earth Rod ‘A’ Clamps

198

FS Flexistrap Retention Straps GEM Ground Enhancement Material

206

GF PVC Insulated Terminals

76-79

Earth Pits

202

ERB Bonded Copper Earth Rods

196

Earthbars

205

ERBD Earth Rod Driving Head

196

Earthing Conductor - Braid

192

ERBO Earth Rod Couplers

196

Earthing Conductor - Cables

193

ERC Solid Copper Earth Rods

197

Earthing Conductor - Tapes

190-191

ERCD Earth Rod Driving Head

197

Earthing Kit - Pfisterer

185-188

ERCS Earth Rod Driving Spikes

197

ERD Earth Rod Extension Dowels

197

Earthing Tape - Metallic Clips

194

Earthing Tape Polypropylene Clips

195

Earthing Tapes Aluminium/PVC

191

Earthing Tapes - Bare Aluminium

190

Earthing Tapes - Bare Copper

190

Earthing Tapes - Copper/LSF

191

Earthing Tapes - Copper/PVC Earthtags

202

ERR Earth Rod 'G' Clamps

199

ERSO Earth Rod Split Clamp

199 200

ES Emperor SS316L Cleats

61

ET Earthtags

26

191

ETF-ROLL MARKINGenius® Range

217

26

Hawke Cable Glands Industrial

16-17

223

HDJ-C Hydraulic Cable Drum Jacks

122

Heatshrink - Anti-Tracking Tubing

158

Heatshrink - Breakouts

146

Heatshrink - End Caps

145

Heatshrink - LV Straight Joints

148 160

27

Heatshrink - MV Gland Kits

Euromold - 158LR Elbows

174

EBC 001 Disconnect Link

203

Euromold - 400LR Elbows

175

Heatshrink MV Termination Kits

EBC Inspection Housing Earthbars

203

Euromold - 400TB Tees

176

EBC Switchroom Earthbars

205

EC ColdShrink

TM

End Caps

ECW-H3D Hydraulic Crimp Head

206 134 110

EExd Cable Glands

20-25

EExe Cable Glands

6

EML Copper Lattice Earth Mats Emperor SS316L SingleWay Cleats

197 61

Emperor SS316L Trefoil Cleats

60

EMV Industrial Plugs

29

EMVS Industrial Plugs

29

EPP Earth Inspection Housings ER Emperor SS316L Trefoil Cleats

202 60

Heatshrink - Trifurcating Kits

158

Heatshrink - ZHCTW Tubing

143

HN Cembre Ratchet Crimpers

105 104 104

178

Euromold - 484TB Tees

179

Euromold - 650/675LR Tees

181

Euromold - 750/775LR Tees

182

HNKE Cembre Ratchet Crimpers

Euromold - 784TB Tees

183

HP Cembre Ratchet Crimpers

Euromold - Bushing Interfaces

173

HPL - ATEX-Rated Plugs

33

228

HR1 Cable Roller

121

141

HRF Cable Trays

231

27

F70612-52 Putty

206

147

Euromold - 480TB Tees

128

EMA 25/26 Marconite Aggregate

Heatshrink - Repair Sleeves

177

Electrical Gloves

119

144

180

EXD LTP Conduit Glands

Electro-Hydraulic Cutters

Heatshrink - MWT/TWT Tubing

Euromold - 440TB Tees

196

112-115

155-157

Euromold - 430TB Tees

EGRD Earth Rod Drivers

Electro-Hydraulic Crimpers

20-25

HD110/160 FiloSeal Kits

ETS Thread Washers

EBG 25 Bentonite Clay

32 24-25

146

203

63

Hawke Cable Glands ATEX-Rated

Hazardous Area Cable Glands

ERH Earth Inspection Housings

ERU 'U-Bolt' Clamps

Gland Insulated Adaptors

EB Heatshrink Breakouts

EBCXT 001 Disconnect Link

Page

HSGK Heatshrink Gland Kits

160

FILOseal+ Duct Sealing Systems

223

HSRU Anti-Tracking Tubing

158

FLAG 1

220

HT131-C Hydraulic Crimper

108

FD Thread Washers

FLB/T Flexible Copper Braid

192

HT131-UC Hydraulic Crimper

109

Flexible Conduit - Liquid Tight

226

HT45-E Hydraulic Crimper

107

HT51 Hydraulic Crimper

107

Flexible Conduit - Plastic

224-225

HTTC0851 Hydraulic Cutter

117

63

HXMH ATEX-Rated Plugs

33

FPAH Heavy-Weight Conduit

225

HXP - ATEX-Rated Plugs

31

FPAL Light-Weight Conduit

224

Hydraulic Pump Units

116

FPAS Standard-Weight Conduit

224

IADP ATEX-Rated Insulators

32

FPR Low Fire Hazard Conduit

225

IEC Rubber Matting

Flexible Conduit - SS316 Braided Flexistrap Retention Straps

226

219

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

245


Catalogue Index

Order Ref/Description

Page

Order Ref/Description

Page

IG Gland Insulating Kits

160

LTP EXD Conduit Glands

228

Insulated Cable Glands

18-19

LTP Liquid Tight Conduit

226

LTPBRD Stainless Steel Conduit

227

Insulated Electrical Gloves

128

Insulated Gland Adaptors

32

LTPLFH Liquid Tight Conduit

226

Insulated Hydraulic Cutting System

118

LUB/LUBP Pulling Lubricants

123

LUL-Approved Cable Cleats

52-61

Integral Earth Glands Aluminium

15

Integral Earth Glands - Brass

12

LUL-Approved Cable Hangers

J Type Cable Hangers

54

LUL-Approved Cable Ties

LUL-Approved Cable Glands

7-15 55 42-43

JAO 253 Oblong Tape Clamp

201

LUL-Approved Cableclamps

51

JG Square Tape Clamps

201

LUL-Approved Trefoil Cleats

57-60

JGO Oblong Tape Clamps

201

LV Copper Cable Lugs

82-91

JP368 Cable Jack Plinth

122

LVI-1/- 3M Resin Joints

132

JPA 253 Plate Test Clamp

201

LVI-3/- 3M Resin Joints

133

JPG 253 Plate Test Clamp

201

M- 1000v Insulated Cutters

106

JSG 253 Screw-Down Test Clamp

201

M- Nexans MV Connectors

102

M35-50MD Battery Crimper

112

K0- Klauke Ratchet Crimpers

105

Marconite Aggregate

KIT125/200 FiloSeal Kits

223

MARKINGenius® Range

216-217

86-87

MBT Range Hellermann Cable Ties

43

MC LV Mechanical Connectors MCB LV Mechanical Connectors

Klauke LV Cable Lugs Klauke Ratchet Crimpers

105

KT 1000v Insulated Cutters

106

KT Cembre Ratchet Cutters

106

L Type Klauke LV Cable Lugs

86-87

L159 CADWELD® Handle Clamp

214

L160 CADWELD® Handle Clamp

214

LA11 PST Tube

134

Lattice Earth Mats - Copper

197

LC Locking Collars

122

LCR Conduit Rods

120

LFHUBRD Stainless Steel Conduit

227

LO41/LO41 PST Tubes

134

Locknuts LR4/5 Cable Ladder LSF Cable Cleats

26 232 46-47

206

LSF Cable Gland Shrouds

28

LSF Cable Ties

40

LSF Cableclamps LSFBK Cable Gland Shrouds

51 28

LSOH Resin Straight Joints

130

LST Fuses

220

Page

MG-VYT MARKINGenius Range

217

MK9SST Cable Tie Tool

45

®

MLS Cembre Ratchet Crimpers

104

MONO MV Termination Kits

155

MP Concrete Marker Posts

220

MRF Cable Trays

231

MS- Multi-Service Resin Joints

131

MS-LSOH Resin Joints MV Cable Preparation Tools

130 125-127

MWT Heatshrink Tubing

144

NBC Track Feeder Cleats

56

ND Cembre Ratchet Crimpers Neoprene Thread Washers

104 27

Nexans MV Cable Lugs

101

Nexans MV Connectors

102

Nexans MV Terminations

155-157

NG Titan2 Gland Plates

220

NM Polypropylene Clips

195

NN-BK Locknuts

26

NN-LG Locknuts

26

98

No-Bolt Track Feeder Cleats

56

98

NP Polypropylene Clips

MCC Cembre Cutters

106

MD Duct Sealing Systems

222

MD+310ML Sealant

223

Mechanical Cable Lugs - MV

100-101

Mechanical Connectors - LV

98-99

Mechanical Connectors - MV

100-102

MG2-TDMO MARKINGenius® Range

217

MG3 MARKINGenius® Printer

216

MG-CPM MARKINGenius® Range

217

MG-DOG MARKINGenius® Range

217

MG-ETF MARKINGenius Range

195

NP-BN Locknuts

26

NP-ET Earthtags

26

NPTF ATEX-Rated Adaptors

30

NT Titan2 Fused Units Nylon Thread Washers OUT Range Screen Removal Tools

220 27 126

Outdoor Cable Glands

10-11

Oxide Inhibiting Paste

141

P- Constant Force Springs

135

PA Cable Markers

218

PA02 Cable Markers

218

PAD Sheath Stripping Pliers

125

217

PEGASUS Cable Hangers

55

217

Pfisterer MV Cable Lugs/ Connectors

100

MG-TDM MARKINGenius® Range MG-TPM MARKINGenius® Range

217

MG-TPMF MARKINGenius® Range

217

®

246

Order Ref/Description

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

Pfisterer MV-CONNEX Range PG Sheath Stripping Pliers PGPF ATEX-Rated Adaptors Phase Tape

185-187 125 31 136


Catalogue Index

Order Ref/Description

Phoenix Stainless Steel Cleats

Page

Order Ref/Description

Order Ref/Description

Reducers - ATEX-Rated

30

SIB-TEC Polyamide Glands

169

Reducers - Industrial

29

Pin Lugs

90

Remote Armour Earthing Kits

SICON MV Cable Lugs/ Connectors

PKC Cord End Ferrules

80

RF PVC Insulated Terminals

PKCT Cord End Ferrules

81

RFW Thread Washers

27

PKE Cord End Ferrules

80

RHBBJ Heatshrink Joints

162

PKET Cord End Ferrules

81

RHC131 Hydraulic Crimp Head

108

RHES Heatshrink Pot Ends

162

RHLAJ Heatshrink Straight Joints

148

RHSJ Heatshrink Joints

162

RHTJ Heatshrink Joints

PILCL- PILC Earthing Kits

PKH Cable Marker Carrier Strips Plastic Cable Glands Plastic Cable Tiles

218 6 220

Plugs - ATEX-Rated

31-33

Plugs - Industrial

29 208

PLUS CADWELD® Weld Metals PLUSCU CADWELD Control Units

53

Page

®

208

159 76-79

163 123

162

Solderless Earth Screen Kits

159

RHTSJ Heatshrink Joints

162

Solid Copper Earth Rods

197

RHTTJ Heatshrink Joints

162

SPANNER - Gland Spanners

28

RHU131-C Hydraulic Crimp Head

109

SPD Panel Drain Connectors

151

SPS Panel Source Connectors

150

SRDF MV Termination Kits

157

SRDI MV Termination Kits

157

SREF MV Termination Kits

156

SREI MV Termination Kits

156

RM Industrial Reducers

POK Cable Markers

218

ROLLY2000 MARKINGenius® Printer

216

POLY Range MultiPurpose Tools

127

RR-T03 Band Tensioning Tool

45

POLY Sheath Stripping Tool

125

RSM-CLASS Rubber Matting

219

ProTect Retention Straps PT/PTHD Plastic Tiles

63 220

PTS ProTect Retention Straps

63

Pulling Lubricants

123

PVC Cable Gland Shrouds PVC Insulated Terminals

28 76-79

150

SOC Cable Stockings

218

76-79

SLD Line Drain Connectors

SMOE Tyco Shrinkset Joints

POH Cable Marker Carrier Strips

Pre-Insulated Terminals

122

130

RM BS921 Rubber Matting

149-151

SJ-C Cable Drum Jacks

S-LSOH Resin Straight Joints

116

POWERSAFE Connectors

217

151

PO7000 Footpump

66-67

SIGN MARKINGenius® Range

SLS Line Source Connectors

RHU520 Hydraulic Crimp Head

Power Generation Cleats

100

121

217

6

6

SLR Cable Rollers

PMF MARKINGenius® Range

Polyamide Cable Glands

Page

111 219 29

SSTG Cable Tie Tool

45

SSWR Serrated Washers

27 44

RSP Stainless Steel Banding

44

Stainless Steel Band & Buckles

RSU Stainless Steel Banding

44

Stainless Steel Cable Glands

23

Rubber Switchgear Matting

219

Stainless Steel Cable Ties - LUL

41

Stainless Steel Cable Ties BU/BC

41

RXP - ATEX-Rated Plugs

31

S- Resin Straight Joints

130

SB- Nexans MV Connectors

102

SC LV Service Connectors SCOTCH Tapes

99 136-140

Scotchfil Putty Tape

137

SE Solderless Earth Screen Kits

159

Serrated Thread Washers

27 62

Steel Framing Channel Stopper Plugs - ATEX-Rated

230 31-33

Straight Joints - 3M

132

Straight Joints - ATEX-Rated

133

Straight Joints - Industrial

130

Straight Joints - MV Heatshrink

162

Straight Joints - MV Shrinkset

163

Street Lighting Fused Units

220

Quadrofoil Cleats

59

R391/R392 Compound

141

SFT Triplex Cable Former System

RAE Remote Armour Earthing Kits

159

SHA Cable Hangers

54

Stuffing Glands

6-8

Shake-Proof Thread Washers

27

Switchgear Rubber Matting

219

Sheath Repair - Heatshrink Sleeves

147

Switchroom Earthbars

205

Rail Market Cable Cleats Ratchet Crimpers

56 104-105 161

Sheath Repair - Tape

140

SWRS Heatshrink Repair Sleeves

147

RCFB Universal Bushing Boots RCU Stainless Steel Buckles

44

Sheath Stripping Pliers

125

T Range Hellermann Cable Ties

42

REDF ATEX-Rated Reducers

30

Shrouds - PVC & LSF

Reduced Palm Cable Lugs

89

SHSS Tyco Shrinkset Joints

28 163

T111 CADWELD® Torch Head

214

T1319 Scotch Tape

138

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

247


Catalogue Index

Order Ref/Description

Order Ref/Description

T1500 Temflex Tape

136

T2000 Scotch Tape

140

T22-- Scotch Tape

136

T2220 Scotch Tape

139

T2228 Scotch Tape

136

T2234 Scotch Tape

140

T23-- Scotch Tape

T393 CADWELD Safety Goggles

Page

Order Ref/Description

®

214

T394 CADWELD® Cleaning Brush

214

T396 CADWELD® Tool Box T3CDS Cable Glands

214 22

TP Copper Earthing Tapes

191

TPIM Cable Knife

124

TPLSF Copper Earthing Tapes

191

TPM-ROLL MARKINGenius Range

217

®

91

Trefoil Cleats - Aluminium

57

214

Trefoil Cleats - Colossus

65

T50-- Scotch Tape

140

Trefoil Cleats - HD Galvanised

65

T51-- Scotch Tape

140

Trefoil Cleats - SS316L

T69-- Scotch Tape

139

Triplex Cable Former System

T7025 Scotch Tape

139

TT200 TAPETILE

T77-- Scotch Tape

139

TWT Heatshrink Tubing

144

T88-- Scotch Tape

137

VM Scotch Tape

137

TA Aluminium Earthing Tapes

190

VRQ+ SS316L Quadrofoil Cleats

59

TAP Aluminium Earthing Tapes

191

VRT+ SS316L Trefoil Cleats

58

136-140

Vulcan SS316L Quadrofoil Cleats

58

Vulcan SS316L Trefoil Cleats

58

Weatherproof Sealing Compound

141

117

TC120 Hydraulic Cutting Head

118

WIPE Cable Cleaning Wipes

142

TE1FU Cable Glands

23

Zen Cable Glands

Thread Washers

27

ZHCTW Heatshrink Tubing

214

138

T2425 Scotch Tape

138

T427 CADWELD® Sleeve Kit

T2512 Scotch Tape

138

T306 CADWELD® Ceramic Blanket

214

T313 CADWELD® Cleaning Brush

214

T314 CADWELD® Cleaning Brush

214

T321 CADWELD Steel Surface Rasp

214

T328D CADWELD® Spare Disk Kit

214

T329 CADWELD® File

214

TAPETILE

220

T331 CADWELD Tool Tray

214

TC Copper Earthing Tapes

190

T33P Scotch Tape

136

TC096 Hydraulic Cutting Head

T35 Scotch Tape

137

T372A CADWELD® Galvanizing Spray

214

T378L CADWELD® Safety Gloves

214

®

Page

Transformer Fixing Cable Lugs

T401PLUS CADWELD® Tool Box

®

248

Page

Tapes - Scotch/3M

Titan2 Fused Units

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789

220

ZPWR Serrated Washers

58-60 62 220

18-19 143 27


Preferential Discount Schedule

Discount Group

Description

Discount

Discount Group

Description

Discount

Discount Group

Description

A

BWK Brass Gland Kits (20S-25 only)

FX2

Flexicon ATEX Products

Q3

Varicleat Range & Multicleat Range

A1

Cable Handling Equipment

FX3

Flexicon SS316 Products

Q4

Emperor ER & ES Cleat Ranges

A2

BZP Set Screws & Fixings

G

Thread Reducers, Adaptors & Plugs

Q5

B

BWK Brass Gland Kits (32-90)

G1

Nexans Heatshrink Terminations & Accs

Vulcan VRT & VRQ Cleat Ranges

R

ETS Alpha & Cast Aluminium Cleats

B1

Birkett Resin Joints

G2

Cantilever Arms

B2

ETS Cable Tray & Accessories

R1

Bare Aluminium & Copper Earth Tapes

H

C

CWK Brass Gland Kits (all sizes)

HSS Holesaws & Arbors

S

Nylon & LSF Nylon Cable Ties

C1

LV Mechanical Connectors

S1

Served Aluminium & Copper Earth Tapes

C2

Concrete Products & Cable Protection

D

E1WK Brass Gland Kits (all sizes)

D1

Prysmian MPJ Resin Joints

D2

Rubber Switchgear Matting

E

Other Brass Glands & Accessories

E1

LV Heatshrink Straight Joints

E2

Cable Identification Tapes

E3

A2K Brass Gland Kits (all sizes)

E4

A2POH Nylon Glands & Locknuts

E5

Hawke Industrial Glands

E6

Hawke ATEX Glands

H2

BZP Studding & Cut Studs

I

CWK ALM Alum. Gland Kits (all sizes)

J

Other Aluminium Glands & Accs.

T

Stainless Steel Cable Ties

J1

MV Mechanical Connectors

T1

Concrete Earth Pits

J2

EK & EZ Cable Markers

U

ETS LV Standard Copper Cable Lugs

BWK LSF Brass Gland Kits (all sizes)

U1

Earthing Accessories

V

Cembre LV Copper Lugs & C-Taps

V1

Street Lighting Products & Fuses

W

Cembre MV Copper Cable Lugs

W1

House Service Fuses (ME & MF)

K K1

Klauke Lugs

K3

CWK LSF Brass Gland Kit (all sizes)

L

CWALK LSF Alum. Gland Kits (all sizes)

MG1

MarkinGenius

N

ETS Polypropylene Cleats (1B/2B)

O

ETS LSF Nylon Cleats (1LSF/2LSF)

O1

X

ETS Pre-Insulated Copper Terminals

Tapes, Pastes & Compounds

X1

J Type Fuses

Y

Cembre Aluminium & Bi-Metallic Cable Lugs

F

Zen, Triton, Poseidon & C2K Cable Glands

P

F1

LV Heatshrink Tubings & Mouldings

Other Nylon & Polypropylene Cleats

P1

Miscellaneous

Y1

Pre-Galvanised & HDG Steel Channel

F2

Channel Bracketry

Q

ETS Aluminium Cleats (1ALM/2ALM)

Z

Installation Tooling & Die Sets

FX1

Flexicon Standard Products

Q1

Copper Bonded Earth Rods

Z3

Discount

3M Products

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

249


Condensed terms & conditions of sale & hire

PRICING All quotations and/or prices are issued “Errors and Omissions Excepted” (E&OE). Every effort is made to ensure the accuracy of any prices quoted, but these may be subject to changes beyond our control. We therefore reserve the right to change or amend any prices quoted at any stage of the contract/order period.

CARRIAGE ETS Cable Components endeavour to deliver as many orders as possible on our own transport, carriage paid, on the next working day, whatever the order value. For instances where this is not possible we have various trusted third-party couriers to provide deliveries of consignments throughout the UK, Europe and the World, subject to a minimum order value of £200.00. Such consignments may attract additional cost, which will be confirmed at time of order. Times deliveries can also be accommodated wherever possible, although we reserve the right to charge for this service.

RETURNS Items supplied as ordered will not be accepted back for credit without prior written consent and a handling charge will normally be incurred. Items ordered in especially from manufacturers may also be subject to inspection and re-packing charges and any item will only be accepted back for credit after ETSCC inspection, to ensure the product/s are in a re-saleable condition. Any errors in goods (or quantities) supplied should be advised in writing within seven days of receipt.

HIRE CHARGES Hire charges will be calculated from delivery date, based on a weekly rate for the tool/s, until such time as the tool is officially taken “off hire”. Please contact our Sales Team who will advise you of the tool “off hire” number, which should be recorded by the hirer. No responsibility will be accepted for customers failing to confirm hire completion. Lost tools will be charged at the FULL replacement cost.

DAMAGED HIRE EQUIPMENT All tools are checked for faults, damage and correct pressure prior to despatch and similarly upon return. Any damage that may occur during the hire period due to misuse is the responsibility of the hirer and will be charged for.

SELECTION GUIDES With the myriad of different cable manufacturers within the marketplace currently, no selection guide can be 100% accurate. The guides given within this catalogue are given in good faith, but can only be regarded as “for information only”. Please ensure that any item purchased correctly suits the application and cable size required. ETSCC cannot be held responsible for mistakes made in selection, however caused.

Full terms and conditions available upon request.

250

EMAIL sales@etscablecomponents.com | TEL +44 (0)20 8405 6789


www.etscablecomponents.com

Visit our website

FULLY “CONTENT-DRIVEN” DATA BASE DETAILING OVER 5,000 DIFFERENT PRODUCTS AVAILABLE FROM STOCK ➜➜ Product technical data sheets.

➜➜ Interactive enquiry builder.

➜➜ Dimensional data sheets for all popular types of LV & MV cables.

➜➜ Blog and feedback section.

WEBSITE www.etscablecomponents.com | TEL +44 (0)20 8405 6789

251


Power Cable Accessories

ETS Cable Components are a ISO9001 Quality Assured Company.

TEL

+44 (0)208 405 6789

WEB

www.etscablecomponents.com sales@etscablecomponents.com

EMAIL

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