Ref. No. Date Rev. No. Rev. Date
LG Electronics Inc.
LGACC-030418-078 Apr. 18. 2003 Rev.1 Feb. 24. 2005
SPECIFICATION SHEET for APPROVAL MODEL : QK164KBH
CUSTOMER : Everwell Parts Purchasing Manager : Engineering Manager :
LG Electronics Inc. Sales Manager : Engineering Manager :
Please Return 1 Copy on Your Approval. Air Conditioning Compressor Division , LG Electronics Inc. Tel : (55) 269 - 3868
Fax : (55) 267 - 1807 1/6
Ref. No. Date Rev. No. Rev. Date
LGACC-030418-078 Apr. 18. 2003 Rev.0 -
1.Specification 1.1 Compressor 1
Compressor Model Name
QK164KBH
2
Compressor Type
Hermetic Motor Compressor
3
Compression Type
Rotary Type (Rolling Piston Type)
4
Displacement
16.4 cm3 / rev
5
Refrigerant
R - 22
6
Oil / Oil Charging Amount
7
Nitrogen Gas Holding Pressure
SUNISO 4GSI 350 +- 10 cc 0.8 +- 0.2 kg/㎠G
8
Painting
Black Color Paint
9
Net Weight ( Including Oil )
12.3 kg
10
Suction Tube I.D
12.8
+ 0.15 - 0
mm
11
Discharge Tube I.D
8.06
±0.15
mm
1.2 Motor Motor Type / Starting Type
Single Phase Induction Motor / PSC
Pole / Rated Output
2 Pole / 880 watts
Power Source
1 Ph - 208 / 230 volt - 60 Hz
Rated Revolution
3470 rpm
Insulation Class
E Class
Winding Resistance
Main
at 25 oC
Sub
+ 7% ohm 2.76 + 7% ohm -
2.72
2/6
Ref. No. Date Rev. No. Rev. Date
LGACC-030418-078 Apr. 18. 2003 Rev.0 -
1.3 Performance at 230 volt Cooling Capacity ( +- 5%) Power Input ( +- 5%) EER ( +- 5%)
[ BTU/h]
11,500
[ W]
2,898
[ watts]
1,065
[ BTU/wh]
10.8
[A]
5.0
[A]
24 A
Running Current Locked Rotor Ampere Sound Level
58 + - 2 1800 max.
[ dB(A)]
Vibration
[ gal ]
Starting Condition
Specification
at Normal Condition
start at 90% of Rated Voltage ( 187 Volt )
Ps / Pd = 5.34 / 20.86 kg/㎠G
at Overload Condition
start at 95% of Rated Voltage ( 198 Volt )
Ps / Pd =
※) Rating Conditions Cond. Temp. : 54.4 oC ( 130 oF ) Evap. Temp. : 7.2 oC ( 45 oF )
6 / 26
kg/㎠G
Return Gas Temp. : 35.0 oC ( 95 oF ) Liquid Temp. : 46.1 oC ( 115 oF ) Ambient Temp. : 35.0 oC ( 95 oF )
Noise & Vibration Measuring Points 300mm
Microphone
A
300mm Microphone B
m m 0 0 3
● Compressor vibration is measured by a vibration meter which is contacted compressor body’s
3/6
A
,
B
Date
Rev.No.
2005.02.24
1
Ref. No. Date Rev. No. Rev. Date
Description • Sleeve grommet was added.
LGACC-030418-078 Apr. 18. 2003 Rev.1 Feb. 24. 2005
1.4 Others Leak Tight Pressure Hydrostatic Strength Pressure
High Pressure Side
28 Kg/㎠G
Lower Pressure Side
- Kg/㎠G
High Pressure Side
155
Kg/㎠G
Lower Pressure Side
50.6
Kg/㎠G
Insulation Resistance (with 500V D.C Mega Tester)
50 ㏁ Min.
Withstand Voltage
at 1,800V - 1 min.(2,200 V- 1 sec.) Leakage Current is less than 5 mA.
Residual Moisture / Residual Impurities
60mg. Max. / 6 mg Max.
1.5 Electrical Component Part Name
Specification
Running Capacitor
30 MFD / 370 VAC
Overload Protector
MRA 98996 - 12026 (T.I Korea)
2.Delivered Parts List 1
Parts Name
Type ( Model )
Parts Dwg. NO. EA
Supply
Compressor
QK164KBH
1
LG -
O.L.P
MRA98996-12026
6750U - L039A
YES
NO
1
3550U - L004A
YES
NO
1
4986U - L001G
YES
NO
1
1NFZU - L001A
YES
NO
1
1WPZU - L001A
YES
NO
Grommet
－ － － － －
1
3
4022U - L002A
YES
NO
Sleeve, Grommet
-
3
4816U – L001C
YES
NO
3
1BSZU - L002B
YES
NO
3
1WPZU - L003A
YES
NO
3
1NHZU - L001A
YES
NO
1
-
YES
NO
Cover, Terminal Gasket Nut, Hexagon Flange Washer, Plain Cover
Bolt, Stud Washer, Plain Nut, Hexagon Capacitor
－ － － －
※ ) Refer to Attachments ( Accessory Parts Drawings. ) 4/6
YES
NO
Ref. No. Date Rev. No. Rev. Date
LGACC-030418-078 Apr. 18. 2003 Rev.0 -
3.Operating Limit Discharge Pressure Suction Pressure Motor Coil Temp.
[ psi ] [ psi ] [ oF ]
Refrigerant Charge Limit
377 Max 14.2 ~ 99.6 275 Max.
WRAC of Cooling Only
Max. 35 oz. (993g)
WRAC of Heat Pump
Max. 35 oz. (993g)
Continuous Flood Back
Continuous Flood Back before the compressor should not be more than 10% of the total circulation quantity of refrigerant.
On/Off Interval & Cycles Voltage Range Frequency Range Pressure Difference in Operating Pressure Difference at Starting
On / Off = 2 Minutes / 2 Minutes 30,000 Cycles or less Rated Voltage + - 15 % Rated Frequency +- 2 % The Pressure Difference in operating shall be 0.49 MPa or more, but 3 minutes starting excluded. When starting, discharge pressure is balanced with suction pressure.
Tilt in Operation
The allowable tilt of the compressor in operation shall be 5 o or less
* Effective Period of This Document * This document will be effective after LG’s receipt with your authorized signature. When design modification is approved by the customer, the current document is unavailable. 66
* LABEL *
QK164KBH A31AST 30
THERMALLY
PROTECTED
R22
1 PH 60Hz 208/230V LRA 24 SERIAL NO
LG Electronics Inc. MADE IN KOREA
45
WARNING Service should be performed by trained personnel only . ELECTRIC SHOCK HAZARD - Ground the equipment securely. - Turn off the power before servicing. - Securely retain Terminal Cover whenever power is applied to this compressor. GETTING BURNT - Do not touch the Compressor with bare hands during operation or after stoppage instantly. EXPLOSION OR FIRE - Wear safety goggles and gears. - Do not compress air - Do not use refrigerant and lubricants besides those specified.
5/6
Date
Rev.No.
2005.02.24
1
Description • Sleeve grommet was added.
Ref. No. Date Rev. No. Rev. Date
LGACC-030418-078 Apr. 18. 2003 Rev.1 Feb. 24. 2005
Attachment PAGE
1
1. Compressor Drawing
: A-1
2. Wiring Diagram
: A-2
3. Accessory Fitting
: A-3
4. Part Drawings
: A-4 ~ A-10
6/6
264.3 3
Φ176
R
DIS. I.D 8.06
Label position
1.5
3 - Φ19.1
S C
120
51 .0 ± Φ118.5
103
3
Φ 65
5
SUC. I.D . 12.8
60
220
A-1
±
45
±
219.3
±
±
20
51 .0 0 ＋－
33.6
Detail of ⓐ
LGACC-030418-078 Apr. 18. 2003 Rev.0 -
0.5
Detail of ⓑ
Ref. No. Date Rev. No. Rev. Date
LG Electronics Inc. A/C Comp. Division
Apr. 18. 2003 J. M. KIM
CUSTOMER
Apr. 18. 2003 H. C. JEONG
mm Unit SCALE N/S DES. ENGR. CHF. ENGR.
QK164KBH
COMP. OUT LINE
NOTES 1. PAINTING : BLACK PAINT ( ELECTRO DEPOSITION ) 2. OIL : SUNISO 4GSI OR EQUIVALENT 350 cc CHARGED 3. NITROGEN CHARGED AFTER DEHYDRATION
15.8
0.5
±
2.3
。 253.6 3
0.5
10
。 ±
±
b a
WIRING DIAGRAM POWER SUPPLY
◐
○
◐
○
O.L.P
C HERMETIC TERMINAL
RUNNING CAPACITOR
1 3 2
R
S
C(W)
(U) R
S (V)
Cover Terminal
O.L.P C S
Line
R Running Capacitor
A-2
Compressor
Accessory Fitting
C(W)
S(V)
R(U)
Nut, Hexagon Flange
Washer, Plain Cover
O.L.P Cover Terminal Gasket
C,S,R Mark Embossed on Cover Terminal
A-3
6.4±0.2 0.2
3
0.79±0.03 7.9
2
1
±
7.4±0.2
57
4
±
TERMINAL ADAPTER
NO. Q'TY
0.3
① ② ③
0.3
④ ±
16
29.5
±
Φ 24.6±0.2
⑤ ⑥ ⑦ ⑧ ⑨
Φ 26.2±0.3
PART NAME
MATERIAL
1
1
TERMINAL ADAPTER
BRASS, TIN CLAD
2
1
ADJUST SCREW
BRASS
3
1
LOCK NUT
BRASS
4
2
TERMINAL ( NO. 1,2 )
Ag, Cu, STAINLESS CLAD
5
2
MOVABLE CONTACT
Ag-Ni ALLOY, Cu CLAD
6
1
BIMETAL DISC
INVAR Fe-Ni-Cr CLAD
7
1
DISC WASHER
BRASS
8
1
BASE
PHENOLIC RESIN
9
1
COVER
PHENOLIC RESIN 94V-0
VENDER : TEXAS INSTRUMENT KOREA MRA98996-12026
VENDER PART No. : SPECIFICATION 1. OPEN
± 69 ±
TEMP. : 140
2. CLOSE TEMP. :
3. SHORT TIME TRIP :
5℃ 9℃
±
19.5 Amps., 11 5 sec. at 25℃ ℃
4. ULTIMATE TRIP CURRENT :
7.0 Amps., at 100℃ ℃
Ag - Ni Cu Fe
MOVABLE CONTACT mm UNIT SCALE N S DES. ENG. CHF. ENG. 99. 01. 08 99. 01. 08 S. D. KIM H. W. LEE Customer LG Electronics Inc. A/C Comp. Division
A-4
PART NAME
OVERLOAD PROTECTOR
P/NO.
6750U-L039A
8. 22
2. 92
A
)W ( C ) SV (
5. 13
6. 83 8. 92 5. 52
6 Φ
8. 1 2 6. 3 4 ' A
4. 43
6. 83
A-5 0. 04
5. 4 ni M
1. 2
) R U (
5. 33 04. 2
1. 2
6 1
08 / 07 / 99 H. W. LEE 08 / 07 / 99 J.W.KIM
LG Electronics Inc. CUSTOMER A/C COMP. Division
CHF. ENGR.
N/S UNIT mm DES. ENGR.
SCALE
( polybutylene terephthalate styrenics )
Lumax GP-5106F1
MATERIAL
5
MARKS(C(W),R(U),S(V))
BLACK
3550U-L004A
COVER, TERMINAL
REMARK COLOR
Section A-A'
5. 1 1
Φ12
Φ46
R (U)
C(W)
47.2
12.6
10
S(V)
43.6
30
R3
R 5.4
21.8
15 R3
(Φ44)
A-6
27 / 04 / 98 H. W. LEE
27 / 04 / 98 H. S. JEONG
LG Electronics Inc. CUSTOMER A/C COMP Division
CHF. ENGR.
N/S DES. ENGR.
mm
4986U-L001G
GASKET
MARKS(C(W),R(U),S(V)) SILICON
UNIT
REMARK
SCALE
0.35 0
MATERIAL
1.0
＋
A-7
M5 × 0.8
8
5.5
Φ12
9.2
LG Electronics Inc. CUSTOMER A/C COMP Division
16 / 08 / 97 H. W. LEE
N/S
16 / 08 / 97 H. S. JEONG
SCALE
CHF. ENGR.
mm DES. ENGR.
UNIT
1NFZU-L001A
NUT,HEXAGON FLANGE
* MATERIAL : STEEL ( ELECTRIC PLATING OF ZINC )
A-8
1
Φ 5.5
Φ 15
16 / 08 / 97 H. W. LEE
16 / 08 / 97 H. S. JEONG
LG Electronics Inc. CUSTOMER A/C CIMO Division
SCALE N / S CHF. ENGR.
UNIT mm DES. ENGR.
1WPZU-L001A
WASHER, PLAIN COVER
* MATERIAL : POLYAMIDE ( NYLON )
13.8
10
A-9
R 2.75
R 2.75
R 2.75
Φ38
Φ27
Φ20
Φ10.7
Φ10.7
Φ11.2
Φ19
Φ24
Φ25
C2
3 28
Φ36
36
5.5 3.5 5.5 5.5
16 / 08 / 97 H. W. LEE
16 / 08 / 97 H. S. JEONG
LG Electronics Inc. CUSTOMER A/C COMP Division
SCALE N / S CHF. ENGR.
UNIT mm DES. ENGR.
GROMMET
4022U-L002A
* MATERIAL : NATURAL RUBBER
A-10
t 1.0
10.7
0.2
8.7
+0.2 0
1 0
34
±
＋
Sleeve, Grommet
4816U-L001C
SCALE N / S CHF. ENGR.
26 / 12 / 97 26 / 12 / 97 H. S. JEONG H. W. LEE LG Electronics Inc. CUSTOMER A/C Comp. Division
UNIT mm DES. ENGR.
NOTES 1. MATERIAL : SCP1 2. SURFACE TREATMENT : FZMY FZMY-2