D
AN H C N U QCT P
5
1 0 2 E U G LO A T A C E DI
PROFESSIONAL TOOLS annular cutters – rail cutters – twist drills – spade drills – hole saws – countersinks step drills - magnetic Base Drills - punches & dies - carbide burrs
www.qctools.com.au
QUALITY CUTTING TOOLS - HEAD OFFICE
QUALITY CUTTING TOOLS PTY LTD ABN 60 089 561 339
PO Box 488 North Lakes Qld 4509 Unit 13, 8 Oxley Street North Lakes Qld 4509 Ph: 07 3205 2799 Fax: 07 3205 5730
www.qctools.com.au
PUNCHES & DIES
QUALITY TOOLING • Punches • Dies
• Bar Stock Blades • Notching Blades
• Shear Blades • Punch Holders & Nuts
• Punch & Die Reducers
TOOLING FOR STEELWORKERS - CONTENTS SHAPES
3
FICEP
4
GEKA
5-6
KINGSLAND
7
MARKSMAN
8
MUBEA
9
NITTO-KHOKI
10
OMERA
10
PEDDINGHAUS
11
SCOTCHMAN
12
SUNRISE
12-13
ORDER CONFIRMATION
14
NOTES ON USE
15
NOTE: ALL PRICES EXCLUDE GST
1
DIRECTORY DURMA
- SEE GEKA PAGE
5
FABTECH
- SEE MUBEA PAGE
9
FICEP
- SEE FICEP PAGE
4
GEKA
- SEE GEKA PAGE
5-6
IMS
- SEE PEDDINGHAUS PAGE
KINGSLAND
- SEE KINGSLAND PAGE
KIPPEN
- SEE PEDDINGHAUS PAGE
MADISON
- SEE MUBEA PAGE
9
MARKSMAN
- SEE MARKSMAN PAGE
8
METALMASTER
- SEE MUBEA PAGE
9
MUBEA
- SEE MUBEA PAGE
9
NITTO KOHKI/SELFER
- SEE NITTO KOHKI PAGE
10
OMERA
- SEE OMERA PAGE
10
PACIFIC
- SEE KINGSLAND PAGE
PEDDINGHAUS
- SEE PEDDINGHAUS PAGE
PUNCHTECH
- SEE MUBEA PAGE
SCOTCHMAN
- SEE SCOTCHMAN PAGE
12
SELFER
- SEE NITTO-KHOKI PAGE
10
STEELMASTER
- SEE KINGSLAND PAGE
SUNRISE (PRE 2000)
- SEE SUNRISE (PRE 2000) PAGE
SUNRISE (POST 2000)
- SEE SUNRISE (POST 2000) PAGE
11 7 11
7 11 9
7 13 12-13
PLEASE CONTACT SALES FOR INFORMATION ON THE FOLLOWING - sales@qualitycuttingtools.com.au EDWARDS • GAIRU • OMES • ROYAL • SHARP • UNI-HYDRO • OR OTHER...
2
NOTE: ALL PRICES EXCLUDE GST
STANDARD SHAPES ROUND
OBLONG
SQUARE
RECTANGLE
HEX
FLATTED ROUND
DBL FLATTED ROUND
FLATTED OBLONG
SQUARE RADIUS CNR
KEYHOLE STYLE - A
KEYHOLE STYLE - B
KEYHOLE STYLE - D
TRIANGLE
Many other shapes are available and we are happy to quote on your specialised requirements. Dies are available in .2mm, .7mm,1.2mm and 1.7mm clearances
SPECIAL SHAPES R
B
Radiusing
NOTE: ALL PRICES EXCLUDE GST
B
R
Shearing & Radiusing
R
B
R
Shearing & double-sided Radiusing
R Corner Radiusing
3
FICEP - STOCK ITEMS 210/16
210/16
35
50.8
31
ROUND
$36.00
21016RP
SHAPE
$92.00
21016OP
26
ROUND
$40.00
21016RD
SHAPE
$100.00
21016OD
65
ROUND
4mm - 31mm in 1mm increments
OBLONG
6x20, 8x20, 8x25, 10x20, 10x25, 10x30, 12x20, 12x25, 12x30 14x25, 14x30, 16x25, 16x30, 18x25, 18x30, 20x30, 22x30, 24x30
Other sizes are available on a made to order basis.
FICEP - NON STOCK ITEMS FICEP 10
FICEP 13
FICEP 14
FICEP 16
FICEP H4
25
30
32
40
57
21
26
28
30
51
51
49
50
72
FICEP 10
FICEP 13
FICEP 14
40
40
50
22
30
FICEP 16
FICEP H4
55
80 30
60
30
41
These punches and dies are a made to order basis
4
NOTE: ALL PRICES EXCLUDE GST
GEKA - STOCK ITEMS NO.6 STOCK
NO.6 STOCK
31
28
46 ROUND
$36.00
GEKA13RP
SHAPE
$92.00
GEKA13OP
21013RD
SHAPE
$100.00
21013OD
ROUND
5mm - 28mm in 1mm increments
OBLONG
8x20, 8x25, 10x20, 10x25, 10x28, 12x20, 12x25, 14x25, 14x28, 18x25, 18x28, 22x28
NO.3 STOCK
35
NO.8 STOCK
50.8
60 26
32
65
ROUND
$36.00
21016RP
SHAPE
$92.00
21016OP
ROUND
$40.00
21016RP
ROUND
$40.00
NO8RD
SHAPE
$100.00
21016OP
SHAPE
$100.00
NO8OD
ROUND
4mm - 31mm in 1mm increments
OBLONG
6x20, 8x20, 8x25, 10x20, 10x25, 10x30, 12x20, 12x25, 12x30, 14x25, 14x30, 16x25, 16x30, 18x25, 18x30, 20x30, 22x30, 24x30
NO.8/40 STOCK
NO.8 STOCK
43
40
$40.00
58
NO.8/31 STOCK
31
27
ROUND
60 ROUND
$50.00
GEKA840RP
SHAPE
$116.00
GEKA840OP
32
ROUND
$40.00
NO8RD
SHAPE
$100.00
NO8OD
64
ROUND
40mm
OBLONG
14x40, 18x40, 20x40, 22x40, 24x40
Other sizes are available on a made to order basis.
NOTE: ALL PRICES EXCLUDE GST
5
GEKA - NON STOCK ITEMS NO.12A
NO.13
79
75
NO.13A
104
104
100
73
NO.1
58
NO.5/15
100
24
20
73
NO.5/27 30
25
14
26
19
NO.11
49
NO.12
78
NO.1
61
28.5
28.5
NO.10
43 17
41
125
NO.2
35
26
41
NO.13
100 28.5
30
NO.8/19
19
49
NO.2
73 17
32
Other sizes are available on a made to order basis.
6
NOTE: ALL PRICES EXCLUDE GST
KINGSLAND - STOCK ITEMS 9001 STOCK
Other sizes are available on a made to order basis.
35
31
ROUND
$36.00
21016RP
ROUND
4mm - 31mm in 1mm increments
SHAPE
$92.00
21016OP
OBLONG
6x20, 8x20, 8x25, 10x20, 10x25x 10x30, 12x20, 12x25, 12x30, 14x25, 14x30, 16x25, 16x30, 18x25, 18x30, 20x30, 22x30, 24x30
65
9004 STOCK 45
ROUND
5mm - 38mm in 1mm increments
OBLONG
10x25, 12x25, 12x30, 14x25, 14x30, 18x25, 18x30, 18x38
ROUND
$44.00
K9004RP
SHAPE
$100.00
K9004OP
38
62
9006 STOCK 45
38
ROUND
$65.00
K9006RP
ROUND
6mm - 38mm in 2mm increments
SHAPE
$130.00
K9006OP
OBLONG
14x30, 18x30, 18x38, 22x30, 22x38
76
ROUND
6mm - 38mm in 2mm increments
OBLONG
14x30, 18x30, 18x38, 22x30, 22x38
ROUND
$40.00
NO8RD
SHAPE
$100.00
NO8OD
9023 NO.8 STOCK 60 32
KINGSLAND - NON STOCK ITEMS 9000
9007
9009
25
63
63
19
57
57
62
63
9024 94 32 80
These punches and dies are a made to order basis.
NOTE: ALL PRICES EXCLUDE GST
7
MARKSMAN GR2 STOCK
NO.8 STOCK
35
30
60 ROUND
$36.00
GR2RP
SHAPE
$92.00
GR2OP
ROUND
4mm - 30mm in 1mm increments
OBLONG
14x40, 16x40, 18x40, 22x40, 26x40
NO8RD
SHAPE
$100.00
NO8OD
ROUND
$40.00
NO8RD
SHAPE
$100.00
NO8OD
ROUND
$112.00
GR4RD
SHAPE
$198.00
GR4OD
NO.8 STOCK
45
60 ROUND
$40.00
GR3RP
SHAPE
$100.00
GR3OP
32
70
ROUND
32mm - 40mm in 1mm increments
OBLONG
14x40, 16x40, 18x40, 22x40, 26x40
GR4 STOCK
GR4 STOCK
55
50
$40.00
70
GR3 STOCK
40
32
ROUND
80 ROUND
$112.00
GR4RP
SHAPE
$176.00
GR4OP
40
70
ROUND
50mm
OBLONG
18x50, 22x50
Other sizes are available on a made to order basis.
8
NOTE: ALL PRICES EXCLUDE GST
MUBEA GR1 STOCK
GR1 STOCK
20
15
30 ROUND
$36.00
GR1RD
SHAPE
$92.00
GR1OD
SHAPE
$100.00
GR1OD
ROUND
$40.00
GR2RD
SHAPE
$100.00
GR2OD
GR2 STOCK
35 ROUND
$36.00
GR2RD
SHAPE
$92.00
GR2OD
45 22
70
ROUND
4mm - 30mm in 1mm increments
OBLONG
8x20, 8x25, 10x20, 10x25x 10x30, 12x20, 12x25, 12x30, 14x20, 14x25, 14x30. 16x30, 18x25, 18x30, 22x30, 24x30
GR3 STOCK
NO.8 STOCK
45
60 ROUND
$40.00
GR3RD
SHAPE
$100.00
GR3OD
32
ROUND
$40.00
NO8RD
SHAPE
$100.00
NO8OD
ROUND
$112.00
GR4RD
SHAPE
$198.00
GR4OD
70
ROUND
32mm - 40mm in 1mm increments
OBLONG
14x40, 16x40, 18x40, 22x40, 26x40
GR4 STOCK
GR4 STOCK
55
50
GR1RD
4mm - 15mm in 1mm increments
GR2 STOCK
40
$40.00
38
ROUND
30
15
ROUND
80 ROUND
$112.00
GR4RD
SHAPE
$176.00
GR4OD
40
70
ROUND
50MM
OBLONG
18x50, 22x50
Other sizes are available on a made to order basis.
NOTE: ALL PRICES EXCLUDE GST
9
NITTO-KHOKI NITTO SELFER STOCK
NITTO SELFER STOCK
30
24
42 ROUND
$36.00
NITTORP
SHAPE
$92.00
NITTOOP
17
ROUND
$40.00
NITTORD
SHAPE
$100.00
NITTOOD
ROUND
$40.00
OM13RD
SHAPE
$100.00
OM13OD
ROUND
$55.00
OM16RD
SHAPE
$110.00
OM16OD
Offset - Round only $55.00
60
ROUND
6mm - 26mm in 1mm increments
Other sizes are available on a made to order basis.
OMERA OM13 STOCK
OM13 STOCK
35
30
45 ROUND
$36.00
OM13RP
SHAPE
$92.00
OM13OP
53
ROUND OM13
OM16 STOCK
65 ROUND
$55.00
OM16RP
SHAPE
$110.00
OM16OP
30
TOP VIEW
68
ROUND
5mm - 35mm in 1mm increments
Other sizes are available on a made to order basis.
10
5mm - 30mm in 1mm increments
0M16 STOCK
40
35
21
These punches and dies are a made to order basis
NOTE: ALL PRICES EXCLUDE GST
PEDDINGHAUS - STOCK ITEMS NO.4 210/13 STOCK
NO.2 210/13 STOCK
30
46
26
ROUND
$36.00
21013RP
SHAPE
$92.00
21013OP
28
ROUND
$40.00
21013RD
SHAPE
$100.00
21013OD
ROUND
$40.00
21016RD
SHAPE
$100.00
21016OD
49
ROUND
5mm - 26mm in 1mm increments
OBLONG
10x20, 10x25, 12x25, 14x25, 16x25, 18x25
NO.5 210/16 STOCK
NO.3 210/16 STOCK
35
50.8
31
ROUND
$36.00
21016RP
SHAPE
$92.00
21016OP
25
65
ROUND
4mm - 31mm in 1mm increments
OBLONG
6x20, 8x20, 8x25, 10x20, 10x25x 10x30, 12x20, 12x25, 12x30, 14x25, 14x30, 16x25, 16x30, 18x25, 18x30, 20x30, 22x30, 24x30
Other sizes are available on a made to order basis.
PEDDINGHAUS - NON STOCK ITEMS NO.1
NO.2
19
14
NO.3
25
49
30
19
26
61
NO.1
NO.11
76
NO.6
58
72
72
NO.5
63.5
73 32
32
NO.20
90
140 32
NOTE: ALL PRICES EXCLUDE GST
65
39
72
19 90
NO.7
43
NO.4
32
94
NO.6
32
Other sizes are available on a made to order basis.
11
SCOTCHMAN - STOCK ITEMS 210/16 STOCK
210/16 STOCK
35
50.8
31
ROUND
$36.00
21016RP
SHAPE
$92.00
21016OP
26
ROUND
$40.00
21016RD
SHAPE
$100.00
21016OD
65
ROUND
4mm - 31mm in 1mm increments
OBLONG
6x20, 8x20, 8x25, 10x20, 10x25x 10x30, 12x20, 12x25, 12x30, 14x25, 14x30, 16x25, 16x30, 18x25, 18x30, 20x30, 22x30, 24x30
S314
S314 Punch and Die Available only on a made to order basis
S314
25.4
50.8
Slot for circlip
22
82
Other sizes are available on a made to order basis.
SUNRISE - GEKA STYLE (POST 2000) NO.5 210/16 STOCK
NO.2 210/13 STOCK
35
31
46 ROUND
$36.00
21016RP
SHAPE
$92.00
21016OP
21013RD
SHAPE
$100.00
21013OD
ROUND
Punch = 4-31mm in 1mm Increments – 210/13 Die = 4-27mm (larger sizes see No.8 Die)
OBLONG
6x20, 8x20, 8x25, 10x20, 10x25x 10x30, 12x20, 12x25, 12x30, 14x25, 14x30, 16x25, 16x30, 18x25, 18x30, 20x30, 22x30, 24x30
NO.8 STOCK
45
12
$40.00
65
GR3
40
28
ROUND
60 ROUND
$40.00
GR3RP
SHAPE
$100.00
GR3OP
32
ROUND
$40.00
NO8RD
SHAPE
$100.00
NO8OD
70
ROUND
32mm - 40mm in 1mm increments
OBLONG
14x40, 16x40, 18x40, 22x40, 26x40
NOTE: ALL PRICES EXCLUDE GST
SUNRISE - GEKA STYLE (POST 2000) GR4 STOCK
GR4 STOCK
55
50
80 ROUND
$112.00
GR4RP
SHAPE
$176.00
GR4OP
40
ROUND
$112.00
GR4RD
SHAPE
$198.00
GR4OD
70
ROUND
50mm
OBLONG
18x50, 22x50
SUNRISE - MUBEA STYLE (PRE 2000) GR2 STOCK
GR2 STOCK
35
30
45 ROUND
$36.00
GR2RP
SHAPE
$92.00
GR2OP
GR2RD
SHAPE
$100.00
GR2OD
ROUND
4mm - 30mm in 1mm increments
OBLONG
8x20, 8x25, 10x20, 10x25x 10x30, 12x20, 12x25, 12x30, 14x20, 14x25, 14x30, 16x30, 18x25, 18x30, 22x30, 24x30
NO.8 STOCK
45
60 ROUND
$40.00
GR3RP
SHAPE
$100.00
GR3OP
32
ROUND
$40.00
NO8RD
SHAPE
$100.00
NO8OD
ROUND
$112.00
GR4RD
SHAPE
$198.00
GR4OD
70
ROUND
32mm - 40mm in 1mm increments
OBLONG
14x40, 16x40, 18x40, 22x40, 26x40
GR4
GR4 STOCK
55
50
$40.00
70
GR3
40
22
ROUND
80 ROUND
$112.00
GR4RP
SHAPE
$176.00
GR4OP
40
70
NOTE: ALL PRICES EXCLUDE GST
ROUND
50mm
OBLONG
18x50, 22x50
13
ORDER CONFIRMATION COMPANY NAME: ADDRESS:
TELEPHONE:
FAX:
CONTACT PERSON: MACHINE TYPE AND MODEL: SIZE OF PUNCH AND DIE REQUIRED: SIGNED:
SHOULD YOU REQUIRE A SHAPE OTHER THAN STANDARD PLEASE PROVIDE A DRAWING BELOW:
A
D
BORE SIZE
C
E
B
DIE
SIZE
A
D
B
E
C Email: sales@qualitycuttingtools.com.au
14
NOTE: ALL PRICES EXCLUDE GST
APPLICATION GUIDELINE Ringing
POSSIBLE SOLUTION
‘Ringing’ will occur with each stroke of the press, deforming the material
Face Chipping
‘Compressive Failure’ occurs when the compressive strength of the punch has been exceeded and the entire woking end shatters. This is caused by attempting to punch extremely hard or thick materials. This could also be caused by complete misalignment of punch and die.
‘Ringing’ the punch occurs when the material is thicker than the working length of the punch or the punch is entering into the die too far.
Adjust stroke length to enter into the die a maximum of 2mm
Heavy Galling on one area of punch
A loose coupling nut, worn punch stem or coupling nut will cause head to fracture
Poor alignment between Punch and Die, causing the punch to drag
POSSIBLE SOLUTION
Re-tighten coupling nut after the first several hits and periodically throughout the day
POSSIBLE SOLUTION
Adjust alignment between punch and die. Equal clearance all round Punch Side
Die Side
A portion of the punch is broken off in the material
POSSIBLE SOLUTION
Adjust stripper closer to the material
Shear
When punching mild steel 3mm or thicker, the side of the slug will be dished. The periphery of the slug will be shiny or sheared, for a distance of 10% to 20% of the material thickness The punch side will have the center point indentation and a slight burr
Double shear indicates not enough clearance between punch and die
POSSIBLE SOLUTION increase die clearance
Angular Fracture
Too much stripper movement Material Movement
Heavy burr on the side of material indicates too much clearance between punch and die
POSSIBLE SOLUTION
Decrease die clearance Uneven burr indicates worn tools or misalignment.
POSSIBLE SOLUTION
Check alignment and condition of die
NOTE: ALL PRICES EXCLUDE GST
15
QUALITY CUTTING TOOLS PTY LTD TERMS & CONDITIONS
16
NOTE: ALL PRICES EXCLUDE GST
Core drills – Hole saws – Step drills – Conical drills
Solid carbide burrs
Carbide tipped circular saws
Metal circular saw blades – Segmental saw blades – S olid carbide saw blades
Hacksaws – Handsaws – Bandsaws
End mills/Micro end mills solid carbide – diamond – P CD – CBN – Cermet – CVD
High performance twist drill/Micro twist drill solid carbide – PKD
Thread mills/Micro thread mills solid carbide
Reamers/Micro reamers solid carbide – Cermet – PCD
Lubricant and cutting fluids
Tools for aeronautic and space flight industry – Composites
Magnetic Hole Cutting Machines
QCT PUNCH AND DIE CATALOGUE / 2015
QUALITY CUTTING TOOLS
PO Box 488 North Lakes Qld 4509 Unit 13, 8 Oxley Street North Lakes Qld 4509 Ph: 07 3205 2799 Fax: 07 3205 5730 www.qctools.com.au
Quality Cutting Tools Punch and Die Catalogue 2015 www.qctools.com.au