Metal Forming Capabilities Maximum Capacity: •
Mechanical press: 1,000 tons with a 96” x 147” bed
•
Hydraulic press: 2,250 tons with a 96” x 180” bed
• • • •
Draw Forming Die Simulation Carbon Steels Stainless Steels
• Inconel • Aluminum • Titanium • Magnesium
Body Sides
Gladiator Fire Truck Grille
Fuel Tanks
1955 Fender
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Press Information TYPE
PRESS
TONNAGE
BED SIZE
MAX. HT.
MIN. HT.
STROKE
CUSHION
CUSHION TONNAGE
MECHANICAL
DANLY
1000
96’’ X 147’’
48’’
18’’
MECHANICAL
SCHULER
1000
60’’ X 108’’
33’
22’’
24’’
10’’
166
24’’
7.5’’
100
MECHANICAL
DANLY
500
60’’ X 84’’
44’’
22.5’’
16’’
8’’
60
MECHANICAL
VERSON
400
59’’ X 108’’
N/A
N/A
18’’
N/A
N/A
MECHANICAL
CLEARING
350
60’’ X 84’’
40’’
25’’
16’’
8.5’’
N/A
MECHANICAL
CLEARING
350
60’’ X 84’’
40’’
25’’
16’’
8.5’’
N/A
MECHANICAL
250 CLEARING
250
41.5’’ X 72’’
29.5’’
21’’
8’’
NO
N/A
TYPE
PRESS
TONNAGE
BED SIZE
MAX. HT.
MIN. HT.
STROKE
CUSHION
CUSHION TONNAGE
HYDRAULIC
SUTHERLAND
2250
96’’ X 180’’
84’’
24’’
60’’
17’’
880
HYDRAULIC
SUTHERLAND
1654
96’’ X 120’’
72’’
24’’
48’’
17’’
660
HYDRAULIC
ERIE
1650
192’’ X 96’’
98’’
46’’
52’’
20’’
500
HYDRAULIC
ERIE
1500
135’’ X 144’’
80’’
32’’
48’’
NO
NA
HYDRAULIC
MOHAWK
1000
84’’ X 146’’
97’’
53’’
44’’
NO
NA
HYDRAULIC
PACIFIC
1000
72’’ X 147’’
42’’
18’’
24’’
12’’
200
HYDRAULIC
850
850
71’’ X 86’’
42’’
12.5’’
29.5’’
9.5’’
150
HYDRAULIC
WW3
600
60’’ X 72’’
42’’
12’’
30’’
10’’
150
HYDRAULIC
WW2
600
60’’ X 72’’
42’’
12’’
30’’
10’’
150
HYDRAULIC
WW1
600
60’’ X 72’’
42’’
12’’
30’’
10’’
150
HYDRAULIC
ITALIAN
600
78’’ X 87’’
42’’
12’’
30’’
NO
N/A
HYDRAULIC
OLD 600
600
42’’ X 60’’
23.5’’
14’’
10’’
NO
N/A
HYDRAULIC
STILLMAN
600
72’’ X 84’’
74”
33.5’’
40.5’’
11.5’’
150
HYDRAULIC
STILLMAN
600
72’’ X 84’’
73.5’’
33.5’’
40’’
11.5’’
150
HYDRAULIC
VERSON
500
55’’ X 102’’
52’’
14’’
36”
11.5’’
125
HYDRAULIC
BETHLEHAM
400
61’’ X 89’’
30.75’’
16’’
14.75’’
NO
N/A
HYDRAULIC
H.S.I. 350
350
64’’ X 88’’
25’’
6’’
19’’
NO
N/A
HYDRAULIC
H.S.I. 150
150
40’’ X 45’’
36’’
12’’
24’’
NO
N/A
HYDRAULIC
SPOTTING
50
48’’ X 86’’
63’’
15’’
48’’
NO
N/A
6385 Wall St. Sterling Heights, MI 48312 phone: 586.977.7800 fax: 586.977.6981 www.experi-metal.com
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Assembly Capabilities From complete Body-In-White to instrument panels and door frames, Experi-Metal Inc. provides entire assemblies with expertise in MIG, TIG and resistance welding.
• AC & DC Resistance Spot Welding • TIG & MIG • Welders Certified to IAW and AWS Standards: - Carbon Steels - Armor Plate - Aluminum - Stainless Steel
Complete Spot Welded Sub and Vehicle Assembly
Door Frame Assemblies
Bumper Assemblies
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Floor Pan Assembly
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Body-In-White
‘34 Ford Coupe
‘32 Ford Coupe
‘32 Chevy Roadster Spartan Furion Fire Truck Cab
‘05 Ford Mustang EMI ‘57 Body
EMI ‘55 Body
Lightweight Suburban 6385 Wall St. Sterling Heights, MI 48312 phone: 586.977.7800 fax: 586.977.6981 www.experi-metal.com
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Fabrication Experi-Metal Inc. utilizes five-axis Mazak Lasers featuring CATIA-based CENIT programming software. The laser allows 3-dimensional precision part trimming with repeatable accuracy.
• Stretch Bending • Table Bending • Cerrobend Tank and Bending • Machining • 5-Axis Laser Trimming • Roll Forming/Drag Section • CNC Brake Forming • Hammer Forming Unconventional Inlet Cooling Tube • Extrusion/Co-Extrusion
specializes in “ EMI conventional block and cerrobend processing. ”
Windshield Frame Assembly
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Complex Press Brake Componetry
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Experi-Metal’s highly skilled labor force can bend or hammer form any job to assure top quality consistent parts, cost effective tooling and timely delivery.
Inc. is proficient in “ Experi-Metal quick and cost effective tooling for draw bench, roll form and press break section for bending and stretch bend applications.
”
6385 Wall St. Sterling Heights, MI 48312 phone: 586.977.7800 fax: 586.977.6981 www.experi-metal.com
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Tooling Capabilities Experi-Metal Inc. manages “quality, budgets and delivery with complete in-house tooling capabilities.
”
EMI operates a self-contained zinc alloy (kirksite) foundry with a maximum pouring capacity of 60,000 lbs. per casting. Our Tool Room is equipped with a variety of conventional machines including Bridgeports, Lathes, Surface Grinders and Drill Presses - all used to produce precision tooling and products.
The Quality Control Department at Experi-Metal Inc. utilizes Brown & Sharp Xcel and Wenzel Coordinate Measuring Machines equipped with PC-DMIS software. Our maximum measuring envelope is 108” x 240” x 84”.
• CNC Cutting • Kirksite Foundry • Kirksite Forming Dies • Tool Steel Forming Dies • Stainless Forming Dies • Inspection Fixtures • Trimming Fixtures • CMM Validation • Master Models • Assembly Tooling
Experi-Metal Inc. operates an array of CNC milling machines.
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Equipment List PRESSES
(Please see Metal Forming page.)
CNC PRESS BRAKES
1 - Accurpress 12’ - 175 ton 1 - Accurpress 4’ - 25 ton
WELDING
4 - AC weld cells 4 - DC weld cells 7 - MIG Welders 6 - TIG Welders 1 - Pulse Welder 1 - Drawn Arc Stud Welder
LASER
4 - Mazak 5 - axis
MACHINING
CAD (latest version)
8 - Standard Bridgeport Vertical Mills 1 - CNC Bridgeport Vertical Mill 2 - Lathes 1 - Radial Drill 1 - Boring Mill 1 - Horizontal Band Saw
5 - Unigraphics/NX 2 - Catia 1 - Solidworks 2 - Simitron 3 - Mazcad (laser software) 1 - Cenit (laser software) 1 - Dynaform (die simulation software)
DRAG/ROLL FORM/EXTRUSION 1 - 28 Station 1.5” Roll Mill 1 - 12” Draw Bench Table 2 - 2” PVC Extruders 1 - 1.25” PVC Extruder 1 - 2.5” Rubber Extruder
CAM
1 - Droop & Rein (Table Size - 116’’ x 59’’) 2 - Taurus (Table Size - 83’’ x 60’’) 1 - Taurus Rougher (Table Size - 116’’ x 60’’) 2 - Toyoda (Table Size - 50’’ x 25.5’’)
KIRKSITE FOUNDRY
QUALITY
Max Pour Capacity: 60,000 lb per casting
1 - Dual Arm Wenzel (max. envelope 108’’ x 240’’) 1 - Brown & Sharp Xcel (max. envelope 64’’ x 120’’)
6385 Wall St. Sterling Heights, MI 48312 phone: 586.977.7800 fax: 586.977.6981 www.experi-metal.com
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Design and Engineering
• • • •
Unigraphics / NX CATIA Solidworks Dynaform Die Simulation
• Manufacturing Feasibility • Reverse Engineering • White Light Scanning
• Full Service Program Management • Dedicated Job Representative • Estimating • Design Reviews • Continuous Improvement • Integrity • Commitment
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Notes:
6385 Wall St. Sterling Heights, MI 48312 phone: 586.977.7800 fax: 586.977.6981 www.experi-metal.com
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