Catalogo Lincoln Electric completo ingles by Ezequiel Fausto

2011 EQUIPMENT

CATALOG www.lincolnelectric.com

E1.10

Welding Jackets | Welding Gloves | Caps & Doo Rags | Safety Glasses

WE L

ING G D

AR E

Welding

Take the removable Welding Gear catalog with you!

1840 1840 BLACK K3023-1

CRUZIN STICKS™ K3025-1 25-1

TRIBAL™ K3024-1

1840 ™ PATRIOT A K3026-1 K3026 K 3026-1 1

AMP ANGEL™ K3027-1

2450 HEAVY METAL™ K3029-1

STREET ET ROD™ K3035-1

2450 BLACK K3028-1

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Availability and/or specifications of products listed in this catalog are subject to change at any time without notice. 2

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HEMISFEAR™ K3030-1

2450 ™ PATRIOT PA A ATRIOT K3032-1

How To Use This Catalog 1

TIG WELDERS

2 Processes • Stick • TIG

Square Wave TIG 175 ™

Sets the Standard for Premium, Economical TIG Welding Performance

Output

- Standard Auto Balance® control automatically delivers optimal mix of cleaning action vs. penetration. - Excellent low amperage starting performance – down to 10 amps.

• It’s Like Getting a Stick Welder for FREE! You can tackle AC/DC steel, stainless, cast iron and hardfacing applications, including AWS E6010 applications (Fleetweld® 5P+).

Shown: K1478-5 Square Wave™ TIG 175

• Standard Foot Amptrol™ – Remotely controlling your current level with a foot control is an added expense with other TIG welders in this class.

• Automatic Remote Sensing – The unit automatically senses when a remote current control, such as a foot or hand Amptrol™, has been connected.

• Enhanced TIG Torch Handling – Includes a rugged, removable Series 17 torch with Ultra-Flex™ cable.

AC DC

Input

PHASE

Key Options • K964-1 Undercarriage • KP508 PTA-17 Parts Kit • More options at end of section Literature E3.35

• Shielding gas pre-flow and post-flow – Built-in 0.50 second pre-flow and 15 second post-flow timers purge and protect the weld and tungsten.

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output(1) Current /Voltage/Duty Cycle

Input Current @ Rated Output(2)

Square Wave™ TIG 175

K1478-5

208/230/1/60

150A/26V/25%

64/57A

Unit Includes • Series 17 TIG Torch, 12.5 ft (3.8 m), with one-piece cable • 3/32 in (2.4 mm) Collet Body • 3/32 in (2.4 mm) Collet • 3/32 in (2.4 mm) x 7 in (177 mm) Ceriated Tungsten Electrode • Long Backcap • 7/16 in (11.1 mm) diameter Alumina Gas Cup Nozzle • Twist Mate™ Torch Adapter • Foot Amptrol™ with 15 ft (4.6 m) cable • Gas Regulator & Hose • Stick Electrode Holder (200 amp) with 10 ft (3.1 m) cable and Twist Mate™ Connector • Work Clamp & 10 ft (3.0 m) Cable • 6 ft (1.8 m) Input Cable with NEMA 6-50P Plug

Back by popular demand, this great little AC/DC TIG and stick welder delivers a classic smooth DC and stable AC square wave welding output – outstanding TIG performance as well as stick welding – it's like getting a stick welder for FREE!

Table of Contents

Output Range DC: 10-175A AC: 10-175A Max. OCV: 59V DC Max. OCV: 74V AC

HxWxD inches (mm)

Net Weight lbs.(kg)

19.5 x 13.7 x 25.0 (495 x 348 x 635)

185 (84)

Catalog Section Identifies catalog section for easy-to-find products.

Processes Recommended arc welding processes for the product.

Product Name Official Lincoln product name.

Input & Output Icons See below for descriptions.

Product Description Brief description of the product.

Unit Includes/Key Options These sections list options that are included or are the most popular options requested for each product.

Opening Paragraph This is a general description of the product. It may include features and applications of the product.

Literature Number Order number to request more information.

Technical Specifications Common specifications, ratings, dimensions and weight for the product.

Key Features This section highlights the key features and benefits of the product.

Product Picture Detailed photo of Lincoln product.

Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page New Welding Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Table of Contents & How To Use This Catalog . . . . . . . . . . . 3 Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8 TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15 MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . 16-20 MIG & FCAW: Industrial Welders . . . . . . . . . . . . . . . . . . 21-23 Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . 24-27 Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . 28-32 Multi-Operator Welding Systems . . . . . . . . . . . . . . . . . 33-35 Engine Drives: Commercial/Small Contractors . . . . . . . 36-41 Engine Drives: Industrial/Construction . . . . . . . . . . . . . 42-49 Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . 50-58 Submerged Arc & Automatic Equipment . . . . . . . . . . . 59-68 Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . 69-70 Welding Helmets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-73 Guns & Torches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74-80 Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . 81-90 Weld Fume Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 91-100 Recommended Equipment Options . . . . . . . . . . . . . .101-114 Welding Consumables . . . . . . . . . . . . . . . . . . . . . . . . . .115-140 Stick . . . . . . . . . . . . . . . 116-118 MIG & TIG . . . . . . . . . . . 119-120 Metal-Cored. . . . . . . . . . . . . 121 Flux-Cored . . . . . . . . . . 122-125 Submerged Arc . . . . . . 126-129

Stainless, Nickel & High Alloy . . . . . . . . . 130-133

Hardfacing . . . . . . . . . . 134-138 Aluminum, Cast Iron & Non-Ferrous . . . . . . . 139-140

Welding Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . 141 District Sales Offices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Icons Output Icons AC

CC For constant current stick and TIG processes

11.5P kW

Alternating current welding output

Peak auxiliary power output

CV For constant voltage MIG, flux-cored and subarc processes

5.5s kW

Direct current welding output

Surge auxiliary power output

CC CV

4-Roll Wire Feeder

For multiprocess constant current or constant voltage applications

2-Roll Wire Feeder

Alternating or direct current welding output

Continuous auxiliary power output

115 VAC

PHASE

Single phase input power

115 Volt AC Wire feeder input power 42

VAC

PHASE

Three phase input power 1 3

42 Volt AC Wire feeder input power 40

VDC

CATALOG

50 Hz

50 Hertz input power

40 Volt DC Wire feeder input power

Engine Driven – Gas, Diesel or LPG

ELECTRONIC

60 Hz

60 Hertz input power

50 60 Hz

PHASE

Single or three phase input power

Check Out Our 2011

Equipment

Input Icons 1

Lincoln Electric’s Green Initiative Awareness Program is designed to promote the company’s initiatives to reduce environmental impact of its manufacturing processes and products. The continued investment in technological advancement for its welding products has resulted in lower environmental impacts for its customers and underlines its commitment to creating products that help customers reduce welding costs and adhere to environmental standards. To help customers easily identify the products connected to these initiatives, Lincoln Electric is labeling them with a new “Green Initiative” logo that clearly states the product’s green advantage.

50/60 Hertz input power

ONLINE! Available for Download at www.lincolnelectric.com

www.lincolnelectric.com

STICK WELDERS

Versatile Stick Welders for Shop or Field • Weld a Wide Range of Materials and Thicknesses • Conventional or Inverter Models

Invertec V155-S

AC-225

AC/DC 225/125

Portable. Professional. Rugged. Affordable.

AC General Purpose Welding

Tackle more tasks with AC/DC

Invertec V275-S

Idealarc 250

Idealarc R3R-400 & R3R-500

Weather-Resistant Stick and TIG Welder

Basic Industrial Stick Welding

Heavy Duty Stick Welding and Arc Gouging

COMMERCIAL

INDUSTRIAL

Invertec V275-S

Idealarc R3R-400

Idealarc R3R-500

® ®

Excellent

Good

www.lincolnelectric.com/stick-welders

•

5-275 DC

•

60-500 DC

•

75-625 DC

•

Optional

Arc Gouge

50,60 50/60

TIG Hi-Freq ™

1 1/3

35-300 AC

Touch Start TIG®

5-155 DC

40-250 DC

TIG Scratch

Polarity Switch

7-Yr. Warranty (on Power Rectifier)

Meters

Invertec V155-S

40-225 AC

50,60

Arc Force

AC/DC

30-125 DC

Hot Start

FEATURES 115/230 Volt Auto-Sensing

AC/DC

40-225 AC

Hertz

Current Range (Amps)

Stick

Polarity AC

Idealarc 250 ®

KEY: 4

INPUT

PROCESS

Phase

AC/DC 225/125

Mode

AC-225

OUTPUT

Compact

3-Phase

Transformer

Inverter

1-Phase Transformer

MODEL

•

STICK WELDERS Processes • Stick

AC-225

Output

AC General Purpose Welding

CC AC

Input

PHASE

Unit Includes • Insulated electrode holder and cable • Heavy duty work clamp and cable • Helpful Welder’s Guide • Input Cable with integrated plug

Use our popular AC-225 to stick weld mild steel, low alloy and stainless steels as well as cast iron for common repair and hobby projects.

Key Options • K761 Wheel Kit • More options at end of section

• 40-225 amps AC stepped output control is enough for 3/16 in. (4.8 mm) diameter mild steel general purpose stick electrodes and select 5/32 in. (4.0 mm) diameter electrodes.

Literature E2.30

• Weld 16 gauge sheet metal to heavy plate on mild steel, low alloy stainless, cast iron and hardfacing applications.

Shown: K1170 AC-225

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

AC-225

K1170

230/1/60

225A/25V/20%(1)

50A

(1) Except

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

40-225 Amps Max. OCV: 79V

24 x 17.25 x 12 (610 x 438 x 305)

109 (49.5)

75 amp setting which can be used continuously for 1 hour.

AC/DC 225/125

Processes • Stick • TIG

Tackle More Tasks with AC/DC

Output

Select DC polarity for extremely stable arc action or out-of-position welding with Lincoln Electric Fleetweld® 5P+. Choose AC polarity for welding on heavier plate, greater deposition or faster travel speeds with Lincoln Electric Fleetweld® 35. Great choice for stick welding on mild steel, low alloy and stainless steels as well as cast iron and hardfacing for maintenance, repair and light fabrication projects.

Unit Includes • Insulated electrode holder and cable • Heavy duty work clamp and cable • Helpful Welder’s Guide • Input Cable with integrated plug and receptacle

• 40-225 amps AC and 30-125 amps DC stepped output control is enough for 3/16 in. (4.8 mm) mild steel general purpose electrode diameters and select 5/32 in. (4.0 mm) diameter electrodes.

Literature E2.60

AC DC

Input

PHASE

Key Options • K761 Wheel Kit • More options at end of section

Wheel Kit Includes axle, two wheels, and assembly hardware. Can be installed in minutes. Order K761 for AC-225, AC/DC 225/125

• Weld 16 gauge sheet metal to heavy plate on mild steel, low alloy stainless, cast iron and hardfacing applications. • Includes integrated input power cable with plug and receptacle for wall-mounting. Shown: K1297 AC/DC 225/125

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

AC/DC 225/125

K1297

230/1/60

AC: 225A/25V/20% DC: 125A/25V/20%

AC: 50A DC: 36A

Output Range 40-225 Amps AC Max. OCV: 79V 30-125 Amps DC Max. OCV: 73V

HxWxD inches (mm)

Net Weight lbs.(kg)

24 x 17.25 x 12 (610 x 438 x 305)

124 (56.3)

www.lincolnelectric.com/stick-welders

STICK WELDERS Processes • Stick • Gouging • TIG (optional)

Idealarc 250 ®

Basic Industrial Stick Welding

Output

The Idealarc® 250 delivers up to 300 amps AC (250 amps DC) for stick welding in vocational education, industrial production, maintenance and repair or farm shop environments.

Input

PHASE

Key Options • K704 Accessory Kit, 400 Amp • K930-2 TIG Module • More options at end of section

• Plenty of output—300 amps AC and 250 amps DC is enough for up to 1/4 in. (6.4 mm) diameter of some stick electrode types.

Literature E2.70

• Run every type of stick electrode, including cellulosic and low hydrogen, and those for stainless steel, hardfacing and cast iron applications.

Undercarriage For hand moving. Includes handle, axle, wheels, front bracket and mounting hardware. Order K866 for Idealarc® 250

• Easy to use full range continuous control provides precise command of heat input in the weld. • Stackable case design can be stacked up to three high to save valuable floor space. Shown: K1053-9 Idealarc® 250

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Idealarc® 250

K1053-9 (w/PFC)

208/230/460/1/60

AC: 250A/30V/30% DC: 250A/30V/30%

75/68/34A

K1053-8

230/460/575/1/60

86/43/34A

Output Range 35-300 Amps AC Max. OCV: 72V 40-250 Amps DC Max. OCV: 70V

HxWxD inches (mm)

Net Weight lbs.(kg)

27 x 19 x 21.5 (686 x 483 x 546)

350 (159)

Processes • Stick • DC TIG

Invertec V155-S ®

www.lincolnelectric.com/green

Portable. Professional. Rugged. Affordable.

Output

The Invertec® V155-S offers much more than you would expect from a welder this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec® V155-S is no lightweight contender. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It features 120/230V auto reconnect operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. • Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes. • Fan-As-Needed™ (F.A.N.™ ) reduces noise and dust inside the machine.

CC DC

Input

1 PHASE

50 60 Hz

Base Unit Includes • Invertec® V155-S (K2605-1). • Stick electrode holder, cable and Twist Mate™ plug. • Work cable and clamp with Twist Mate™ plug. • Fully adjustable shoulder strap. • 120/230V input cord, 6.6 ft. (2 m) with a 120V 15 Amp plug. • Extra 120V 20 Amp plug. Key Options • K2275-1 Welding Cart • K852-25 Twist Mate™ Cable Plug Kit • TIG Ready-Pak® (K2606-1) (see TIG Welders Section for details). • More options at end of section

• Auto-Adaptive Arc Force minimizes electrode sticking in the puddle without compromising arc stability or increased spatter. • Automatic Hot Start boosts the current during starting to make striking an arc easier.

Literature E2.141

• Touch Start TIG mode – it’s like getting a TIG welder for free! ®

Shown: K2605-1 Invertec® V155-S Base Unit with Stick Accessories

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output(1)

Invertec® V155-S

K2605-1 (machine only) and K2606-1 Ready-Pak®

120V/1/50/60

75A/23.0V/100% Stick 100A/24.0V/30% Stick 105A/14.2V/100% TIG 130A/15.2V/30% TIG 100A/24.0V/100% Stick 145A/25.8V/30% Stick 100A/14.0V/100% TIG 155A/16.2V/30% TIG

24.0A 33.8A 21.5A 28.8A 21.0A 31.0A 14.1A 22.8A

(1) Input

amps on 60 Hz input.

www.lincolnelectric.com/stick-welders

230V/1/50/60

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

5-155 Amps DC Max. OCV: 75V

11.3 x 6.2 x 15.4 (288 x 158 x 392)

14.7 (6.7)

STICK WELDERS

Invertec V275-S ®

www.lincolnelectric.com/green

Weather-Resistant Stick and TIG Welder

Processes • Stick • TIG • Gouging Output

The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S rated and equipped with weather resistant features. Up to 275 amps of output gives you access to a greater number of stick electrodes, including outstanding E6010 performance. • Outstanding AWS E6010 and AWS E7018 performance using up to 7/32 in. (5.6 mm) diameter electrode. • Touch Start TIG® DC allows the welding arc to be established without high frequency starting. • Air Carbon Arc Cutting and Gouging with up to 3/16 in. (4.8 mm) diameter carbon electrode. • Selectable Hot Start—Turn it off for thin material or flip it on for thick, rusty or dirty material.

CC DC

Input

1 3 50 60 PHASE

Key Options • K852-70 Twist Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable • K1759-70 Twist Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable • K2394-1 Stick Electrode Holder, Work Clamp, Cable and Twist Mate™ Set • K857 Remote Output Control, 6-pin, 25 ft (7.6 m) • K2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled) • More options at end of section Literature E2.161

• Variable Arc Force—Dial in the “soft” or “crisp” arc you want. Shown: K2269-1 Invertec® V275-S

• All-in-one machine—208/220/230/380/400/415/440/460/575 input volt settings—no single phase de-rating. Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Invertec® V275-S

K2269-1

208/230/460/ 575/3/60

208/230/460/ 575/1/60

Invertec® V275-S (Tweco®)(1)

K2269-3

220/380/400/ 415/440/3/50 220/380/400/ 415/440/1/50

275A/31V/35% 250A/30V/60% 200A/28V/100% 275A/29-31V/35% 250A/30V/60% 200A/28V/100% 250A/30V/35% 200A/28V/100%

38/37/19/16A 34/33/17/14A 27/25/13/11A 68/67/38/31A 63/62/33/27A 49/48/26/21A 32/20/19/18/17A 25/15/15/14/13A 63/42/40/38/36A 48/32/30/29/27A

Output Range 5-275A

HxWxD inches (mm)

Net Weight lbs.(kg)

13.6 x 9.0 x 20.25 (345 x 229 x 514)

54.5 (24.7)

(1)With Tweco®-style output connectors. Tweco® is a registered trademark of Thermadyne.

Idealarc R3R-400 & R3R-500 ®

Heavy Duty Stick Welding and Arc Gouging

Processes • Stick • TIG • Gouging Output

Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc® R3R-400 and R3R-500 produce a smooth, quality arc for consistent results day-in and day-out. • Substantial amperage ranges include the R3R-400 at 60-500 amps and the R3R-500 at 72-625 amps. • Easy to operate—Calibrated current control knob makes procedure setting simple and easy.

CC DC

Input

PHASE

Key Options • K841 Undercarriage – Hand moving • K2149-1 Work Lead Package • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 6-pin, 100 ft. (30 m) • More options at end of section Literature E2.100

• Polarity switch, voltmeter and ammeter are standard on the K1285-16 R3R-400 and K1286-16 R3R-500. • Arc gouge with the R3R-400 using up to 5/16 in. (7.9 mm) diameter carbon electrode and the R3R-500 using up to 3/8 in. (9.5 mm) diameter carbon electrode.

Shown: K1285-16 Idealarc® R3R-400

• Seven-year warranty on the power rectifier.

Shown: K1286-16 Idealarc® R3R-500

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Idealarc® R3R-400 Idealarc® R3R-500

K1285-16

230/460/3/60

400A/36V/60%

74/37A

K1286-16 K1286-25

500A/40V/60%

88/44A

230/460/575/3/60

Output Range 60-500A Max. OCV: 67V 72-625A Max. OCV: 67V

HxWxD inches (mm)

Net Weight lbs.(kg)

27.5 x 22.3 x 32 (699 x 566 x 813)

402 (183) 446 (203)

NOTE: 50 Hertz models available.

www.lincolnelectric.com/stick-welders

STICK WELDERS

Stick Options See the “Recommended Equipment Options” section for descriptions. AC-225

Invertec® V275-S

General Options K761 Wheel Kit — Weld Fume Control System

Rack Options K2665-1 Caster Kit General Options K852-70 Twist Mate™ Cable Plug, for 1/0-2/0, 50-70 mm2 cable K852-95 Twist Mate™ Cable Plug, for 2/0-3/0, 70-95 mm2 cable K1759-70 Twist Mate™ Receptacle, for 1/0-2/0, 50-70 mm2 cable K1759-95 Twist Mate™ Receptacle, for 2/0-3/0, 70-95 mm2 cable — Weld Fume Control System Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist Mate™ Set K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 6-pin, 25 ft. (7.6 m) K857-1 Remote Output Control, 6-pin, 100 ft. (30 m) TIG Options K2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled) K960-1 Twist Mate™ Torch Adapter (with separate gas) K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style)

AC/DC 225/125 General Options K761 Wheel Kit — Weld Fume Control System

Idealarc® 250 General Options K866 Undercarriage — Weld Fume Control System Stick Options K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp TIG Options K930-2 TIG Module K938-1 Contactor Kit K936-4 Control Cable (9-pin to 115V plug)

Invertec® V155-S General Options K2275-1 Welding Cart 80 cu. ft. (24.4 m) bottle capacity — Weld Fume Control System TIG Options K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch w/Ultra-Flex™ Cable (12.5 ft., 1 pc.) K960-2 Small Twist Mate™ Torch Adapter (with separate gas) KP508 Parts Kit for PTA-17 Series Torches K852-25 Twist Mate™ Cable Plug Kit for 6-4 cable K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit, 4.3 ft. (1.3 m)

www.lincolnelectric.com/stick-welders

Idealarc® R3R-400 and R3R-500 General Options K841 Undercarriage – Hand moving K2149-1 Work Lead Package 15 ft. (4.6 m) 4/O Cable — Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 6-pin, 25 ft. (7.6 m) K857-1 Remote Output Control, 6-pin, 100 ft. (30 m) TIG Options K930-2 TIG Module K939-1 Docking Kit K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K938-1 Contactor Kit K936-3 Control Cable (9-pin to 6-pin and 115V plug) K937-45 Control Cable Extension, 45 ft. K586-1 Deluxe Adjustable Gas Regulator and Hose Kit

TIG WELDERS

Lincoln TIG Welders Give You the Power to Perform! • Precision Arc Control • Code Quality Results • Convenient High Value Features SM

Precision TIG 275

Precision TIG 375

Sets the Standard for Premium, Economical TIG Welding Performance

Great for Motorsports and Custom Fabricators

Serious TIG Performance

Precision Arc — Maximum Control

Phase

Hertz

Square Wave™ TIG 175

AC/DC

10-175

Precision TIG 225

AC/DC

5-230

50,60

•

2-340

50,60

•

50,60

•

• •

Current Range (Amps)

Stick

Polarity

Ready-Pak ®

•

Precision TIG 275

AC/DC

Precision TIG 375

AC/DC

2-420

Invertec V155-S

5-155

50,60

•

Invertec V160-T

5-160

50,60

•

Invertec V205-T DC

6-200

50,60

•

Invertec V205-T AC/DC

AC/DC

6-200

50,60

•

® ® ®

KEY:

Excellent

Good

INVERTER TECHNOLOGY

FEATURES Variable AC Frequency

INPUT Auto-Balance ®

PROCESS

Code Quality AC/DC TIG Welding

Auto-Reconnect™

Code Quality DC TIG Welding

OUTPUT

Inverter

Mode Conventional Rectifier

MODEL

Micro-Start™ II

Serious DC TIG Arc – Extremely Small Package

Invertec V205-T DC Invertec V205-T AC/DC

TIG Pulse

Portable. Professional. Rugged. Affordable.

TIG Hi-Freq ™

Invertec V160-T

Touch Start TIG®

Invertec V155-S

RECTIFIER TECHNOLOGY

Precision TIG 225

™

One-Pak ®

Square Wave TIG 175

• •

•

Optional www.lincolnelectric.com/tig-welders

TIG WELDERS Processes • Stick • TIG

Square Wave TIG 175 ™

Sets the Standard for Premium, Economical TIG Welding Performance

Output

• Top TIG Welding Performance - Square Wave™ Technology – Delivers a low peak current and fast transition time. Experience reduced tungsten spitting, tungsten erosion and a smooth, stable AC welding arc. - Standard Auto Balance® control automatically delivers optimal mix of cleaning action vs. penetration. - Excellent low amperage starting performance – down to 10 amps. • It’s Like Getting a Stick Welder for FREE! You can tackle AC/DC steel, stainless, cast iron and hardfacing applications, including AWS E6010 applications (Fleetweld® 5P+).

Shown: K1478-5 Square Wave™ TIG 175

• Enhanced TIG Torch Handling – Includes a rugged, removable Series 17 torch with Ultra-Flex™ cable.

AC DC

Input

PHASE

• Standard Foot Amptrol™ – Remotely controlling your current level with a foot control is an added expense with other TIG welders in this class.

• Automatic Remote Sensing – The unit automatically senses when a remote current control, such as a foot or hand Amptrol™, has been connected.

Key Options • K964-1 Undercarriage • KP508 PTA-17 Parts Kit • More options at end of section Literature E3.35

• Shielding gas pre-flow and post-flow – Built-in 0.50 second pre-flow and 15 second post-flow timers purge and protect the weld and tungsten.

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output(1) Current/Voltage/Duty Cycle

Input Current @ Rated Output(2)

Square Wave™ TIG 175

K1478-5

208/230/1/60

150A/26V/25%

64/57A

Output Range DC: 10-175A AC: 10-175A Max. OCV: 59V DC Max. OCV: 74V AC

HxWxD inches (mm)

Net Weight lbs.(kg)

19.5 x 13.7 x 25.0 (495 x 348 x 635)

185 (84)

(1) Based (2) The

on a 10 minute period. Additional ratings include: 110A/25V/60% and 90A/24V/100%. All ratings at 104˚F (40˚C). National Electrical Code permits operation at rated output and duty cycle from a 50 amp receptacle when supply lines and fuses are properly sized. See Power Source operator’s manual.

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Easy Navigation Browse and shop our website to find relevant information using intuitive menus and advanced search capabilities. Learn From The Welding Experts Find latest industry news, research, and welding technology information. User-Friendly Product Catalog The online catalog features intuitive, book-like navigation, making Lincoln Electric’s entire product line more easily accessible.

TIG WELDERS

Precision TIG 225

Processes • Stick • TIG

Great for Motorsports and Other Custom Fabricators

Output

Input

PHASE

50 60 Hz

Ready-Pak Pkg. (K2535-1) Includes • Precision TIG® 225 • Removable Lift Eye • 10 ft. (3.0 m) Work Cable & Clamp • NEMA 6-50R Receptacle (208/230V models only) • TIG Procedure Guide • GTAW (TIG) Handbook • PTA-17 One-Piece TIG Torch • Gas Regulator/Hose • Foot Amptrol™ ®

The Precision TIG® 225 gives you The Power to Perform . Choose Precision TIG® for general fabrication, automotive/motorsports, vocational schools or serious hobby work. Micro-Start™ II Technology delivers precision arc performance to improve arc starting, welding and weld cratering. SM

• 5-230 amps is the widest welding range in its class. • Patented Micro-Start™ II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding.

Ready-Pak® w/Cart Pkg. (K2535-2) Includes • Everything Listed Above (K2535-1) • Understorage Cart

• AC Auto-Balance® automatically sets the optimal cleaning action vs. penetration levels for great looking aluminum welds. • FREE! Built-in TIG pulser helps control heat input in the weld.

Key Options • K2266-1 TIG-Mate™ 17 Air-Cooled TIG Torch Starter Pack • K870 Foot Amptrol™ • K963-3 Hand Amptrol™ • K2348-1 Understorage Cart • Weld Fume Control System • More options at end of section

• 115 volt auxiliary power receptacles with 20 amp service reliably powers water coolers or other tools. (208/230V models only. 460/575V models feature 6 amp service).

Literature E3.37 Shown: K2535-2 Ready-Pak ® w/Cart Pkg.

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output(1) Current/Voltage/Duty Cycle

Input Current @ Rated Output(2)

Precision TIG® 225 Ready-Pak® Pkg.

K2535-1

208/230/1/60

90A/23.4V/100%

42/39A

Precision TIG® 225 Ready-Pak® w/Cart Pkg.

K2535-2

Precision TIG® 225 Base Model

K2533-2 K2534-1

(1)Tested

at 104°F (40°C).

(2)Inputs

460/575/1/60 380/400-415/1/50/60

HxWxD inches (mm)

Net Weight lbs.(kg)

20.7 x 14.5 x 25.6 (526 x 368 x 650)

212 (96)

31.2 x 19.8 x 38 (794 x 503 x 966)

258 (117)

20.7 x 14.5 x 25.6 (526 x 368 x 650)

192 (87)

Output Range 5-230 Amps AC 5-230 Amps DC Max. OCV: 75V

18/15A 21/20-19A

and ratings are based on the 115 volt auxiliary receptacle being loaded to its full rating. 208/230V model feature a 20 amp rated auxiliary. 460/575V models feature a 6 amp auxiliary.

Build Your Own Package Do you need to customize your own package to fit your performance needs or budget? Here’s everything you need to pick and choose the accessories you want.

Select Precision TIG® 225 Machine K2533-2 460/575/1/60 K2534-1 380/400-415/1/50/60

Optional Understorage Cart K2348-1

Select Remote Control Device K870 Foot Amptrol™ K963-3 Hand Amptrol™ K814 Arc Start™ Switch

Select TIG Torch Starter Pack

Select Water Cooler

Air-Cooled

N/A

K2266-1 TIG-Mate™ 17 Water-Cooled K2267-1 TIG-Mate™ 20

K1813-1 Cool Arc® 40 115V 50/60Hz K2187-1 Cool Arc® 40 230V 50/60Hz

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TIG WELDERS

Precision TIG 275 & 375

Processes • Stick • TIG

Precision Arc – Maximum Control

Output

For fabrication, aerospace, production, motorsports or vocational education, Precision TIG® models help you deliver serious code-level quality.

Precision TIG® 275 Water-Cooled Ready-Pak® w/Cart Includes • K2619-1 Precision TIG® 275 • Under-Cooler Cart • Foot Amptrol™ • Gas Regulator/Flowmeter/Hose • PTW-20 Pro-Torch™ TIG Torch • Zippered Torch Cover • Parts Kit • Water Hose (2 included) • 15 ft. (4.5 m) 2/0 Work Cable/Clamp • PTA-9 or -17 Torch Adapter

• Patented Micro-Start™ II Technology delivers extremely stable low amperage starting, welding and cratering for AC and DC welding. • AC Auto-Balance® automatically sets the optimal cleaning vs. penetration levels for great looking aluminum welds. • Widest Output Range in class – 3-340 amps for 275 model and 2-420 amps for 375 model.

• FREE! Built-in TIG pulser helps control heat input in the weld to reduce distortion and burnthrough on thin materials. Optional on 275 model. • Neat/organized cable management with integrated torch holster.

Shown: K2618-1 Ready-Pak® w/Cart Pkg.

Shown: K2624-1 Ready-Pak® w/Cart Pkg.

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output (1) Current/Voltage/Duty Cycle

Input Current @ Rated Output

Precision TIG® 275 Ready-Pak® w/Cart Pkg.

K2618-1

208/230/460/1/60

275A/31V/40%

80/72/36A with PFC 104/94/47A w/o PFC

K2619-1

208/230/460/1/60

K2619-2

460/575/1/60

K2620-1

220-230/380-400/ 415/1/50/60

K2624-1

208/230/460/1/60

K2622-1

208/230/460/1/60

K2622-2

230/460/575/1/60

102/51/41A with PFC

K2623-1

220-230/380-400/ 415/1/50/60

119/69/63A with PFC

Precision TIG 275

Precision TIG® 375 Ready-Pak® w/Cart Pkg.

Precision TIG 375

(1)Tested

Input

PHASE

Output Range DC: 2-340A AC: 2-340A Max. OCV: 75V

80/72/36A with PFC 104/94/47A w/o PFC 35/28A with PFC 47/38A w/o PFC 80/46/43A with PFC 95/55/50A w/o PFC 375A/35V/40%

102/92/46A with PFC DC: 2-420A AC: 2-420A Max. OCV: 80V

HxWxD inches (mm)

Net Weight lbs.(kg)

49.7 x 28 x 41 (1262 x 711 x 1041)

641 (291)

31 x 22 x 26 (787 x 559 x 660)

397 (180)

49.7 x 28 x 41 (1262 x 711 x 1041)

751 (340)

31 x 22 x 26 (787 x 559 x 660)

507 (230)

Advanced Control Panel 1) Trigger Switch (2-step/4-step) 2) Pulse/Spot Time Mode Switch 3) Pulse Frequency Control 4) Pulse % On Time Control 5) Pulse Background Current Control 6) Downslope Time, In Seconds 7) Spot Time

www.lincolnelectric.com/tig-welders

Literature E3.42 (Precision TIG® 275) E3.51 (Precision TIG® 375)

at 104°F (40°C).

Standard on Precision TIG® 375 Optional on Precision TIG® 275

50 60

Key Options • K2621-1 Advanced Control Panel (275 model only) • K963-3 Hand Amptrol™ • K704 Stick Welding Accessory Kit • More options at end of section

• Built-in storage compartment with removable tray for torch consumables.

AC DC

Precision TIG® 375 Water-Cooled Ready-Pak® w/Cart Includes • K2622-1 Precision TIG® 375 • Under-Cooler Cart • Foot Amptrol™ • Gas Regulator/Flowmeter/Hose • PTW-20 Pro-Torch™ TIG Torch • Zippered Torch Cover • Parts Kit • Water Hose (2 included) • 15 ft., (4.5 m) 2/0 Work Cable/Clamp • PTA-9 or -17 Torch Adapter

• Highest duty cycle – 275 @ 40% for 275 model and 375 amps @ 40% for 375 model.

• Fan-As-Needed™ (F.A.N.™ ) prevents overheating. F.A.N.™ reduces power consumption, noise, motor wear and dust in the machine

4&7

TIG WELDERS Processes • Stick

Invertec V155-S ®

Output

Portable. Professional. Rugged. Affordable.

Input

1 PHASE

50 60 Hz

TIG Ready-Pak Welding Package (K2606-1) Includes • Invertec® V155-S (K2605-1) • Stick electrode holder & cable, 10 ft. (3.0 m) with Twist Mate™ plug • Work clamp and cable, 10 ft. (3.0 m) with Twist Mate™ plug • Fully adjustable shoulder strap • 120/230V input cord [6.6 ft. (2 m)] with a 120V 15 Amp plug • Extra 120V 20 Amp plug • Gas Regulator • PTA-17V TIG torch with Ultra-Flex™ cable and Twist Mate™ adapter • PTA-17 TIG Accessory Kit (KP508) • Easy-Store/Easy-Carry Suitcase ®

• Touch Start TIG® DC operation allows you to strike the arc easily without high frequency or tungsten contamination. • Dent resistant case is IP23 rated for outdoor use. • Fan-As-Needed™ (F.A.N.™ ) reduces noise and dust inside the machine. • Two stick modes, SOFT and CRISP, provide the right arc characteristics for different types of electrodes. • Auto-Adaptive Arc Force minimizes electrode sticking in the puddle without compromising arc stability or increased spatter.

Shown: K2606-1 Ready-Pak ® Pkg.

• Automatic Hot Start boosts the current during starting to make striking an arc easier.

Key Options • K2275-1 Welding Cart • K852-25 Twist Mate™ Cable Plug Kit • K1782-13 PTA-17FV Flex Head Gas Valve Torch • More options at end of section Literature: E2.141

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output(1)

Invertec® V155-S

K2606-1 (machine only) and K2605-1 Ready-Pak®

120/1/50/60

75A/23.0V/100% Stick 100A/24.0V/30% Stick 105A/14.2V/100% TIG 130A/15.2V/30% TIG 75A/23.0V/100% Stick 100A/24.0V/30% Stick 105A/14.2V/100% TIG 130A/15.2V/30% TIG

24.0A 33.8A 21.5A 28.8A 21.0A 31.0A 14.1A 22.8A

230/1/50/60

amps on 60 Hz input.

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

5-155 Amps DC Max. OCV: 75V

11.3 x 6.2 x 15.4 (288 x 158 x 392)

14.7 (6.7)

Processes • Stick • TIG

Invertec V160-T ®

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Serious DC TIG Arc — Extremely Small Package

Output

CC DC

Input

1 5060 PHASE

Unit Includes • 115V Input Cord (10 ft.) & Plug (NEMA 5-15P) • 20 Amp Plug (NEMA 5-20P) • Twist Mate™ Torch Adapter for PTA-9 or -17 one-piece torch • Adjustable Shoulder Strap • Work Clamp & Cable

The Invertec® V160-T is a full function DC TIG inverter intended for alloy fabrication or critical maintenance work. • Advanced inverter technology delivers superior TIG performance. • Selectable Touch Start TIG® starting or high frequency starting makes it easy to establish an arc under a variety of conditions. • Built-in pulsing functions give you greater control over thin materials.

Key Options • TIG-Mate™ 17 Air-Cooled TIG Torch Starter Pack (K2266-1) • Foot Amptrol™ (K870) • Hand Amptrol™ (K963-3) • Weld Fume Control System • More options at end of section

• Auto-reconnect between 115/230V 50/60Hz input power eliminates operator error. • Auto restore fuse protects the machine from high input currents. • Integral gas and power connector for simple torch connections and quick changes between TIG and stick welding.

CC DC

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The Invertec® V155-S offers much more than you would expect from a welder this size. It features 120/230V Auto-Reconnect™ operation and can operate from a portable generator. It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld just about anywhere. The Invertec® V155-S is available in two models: a base unit with stick accessories or a complete Stick/TIG ready to weld package in an Easy-Store/Easy-Carry Suitcase.

(1)Input

• DC TIG

Shown: K1845-1 Invertec® V160-T

Literature E3.105

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output(1)

Invertec® V160-T

K1845-1

115/1/50/60 20A Branch Circuit

90A/13.6V/100% TIG 60A/22.4V/100% Stick

20A

115/1/50/60 30A Branch Circuit

110A/14.4V/100% TIG 80A/23.2V/100% Stick

25A

230/1/50/60 30A Branch Circuit

130A/15.2V/100% TIG 130A/25.2V/100% Stick

25A

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

5-160 Amps DC Max OCV: 48V

13 x 8 x 17 (330 x 203 x 432)

24 (10.8)

(1)Input

amps on 60 Hz input.

www.lincolnelectric.com/tig-welders

TIG WELDERS Processes • Stick • TIG

Invertec V205-T DC & V205-T AC/DC ®

www.lincolnelectric.com/green

(1)

(1) AC (2) DC

Input

1 5060 PHASE

Invertec V205-T DC. Invertec® V205-T AC/DC

Code Quality TIG Welding

(2)

These compact AC/DC or DC only model TIG power sources are intended for critical TIG welding in maintenance, fabrication, motorsports, aerospace, nuclear piping and shipbuilding. • Stick Crisp Mode for exceptional Fleetweld® 5P and 5P+ (E6010) performance. • Adjustable DC strike mode – Allows adjustment for a hotter or colder start depending on the tungsten diameter.

DC Model (K2671-1) One-Pak® Pkg. Includes • K2629-1 Invertec® V205-T DC • K2266-1 TIG-Mate™ 17 air-cooled TIG Torch Starter Kit • K870 Foot Amptrol™ AC/DC Model (K2350-2) One-Pak® Pkg. Includes • K1855-4 V205-T AC/DC • 230V Input Cord & Plug • Adjustable Shoulder Strap • K870 Foot Amptrol™ • K2266-1 TIG Mate™ 17 TIG Torch Starter Kit

• Voltage Reduction Device™ (VRD™) – Reduces the open circuit voltage in STICK mode for use in electrically hazardous conditions or when the use of a VRD™ is required.

Key Options • K2266-1 TIG Mate™ 17 Air-Cooled TIG Torch Starter Kit (AC/DC model) • K870 Foot Amptrol™ • K963-3 Hand Amptrol™ • Weld Fume Control System • More options at end of section

• 200 amps @ 40% duty cycle – highest output rating in this machine class. • Auto-Reconnect – For single phase 115V or 230V 50/60Hz input power.

Output CC

Shown: K1855-4 Invertec® V205-T AC/DC

• Fan-As-Needed™ (F.A.N.™) – Fan only operates when needed to reduce power consumption, noise and dust in machine.

Shown: K2629-1 Invertec® V205-T DC

Literature E3.110.1 (Invertec® V205-T DC) E3.110 (Invertec® V205-T AC/DC)

TIG-Mate™ Starter Kits Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case.

TIG-Mate™ 17 Air-Cooled TIG Torch Starter Kit Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output(1)

Invertec® V205-T DC

K2629-1

115/1/50/60

150A/16.0V/40% TIG 120A/14.8V/60% TIG 100A/14.0V/100% TIG 200A/18.0V/40% TIG 170A/16.0V/60% TIG 140A/15.6V/100% TIG 110A/24.4V/35% Stick 90A/23.6V/60% Stick 70A/22.8V/100% Stick 180A/27.2V/35% Stick 150A/26.0V/60% Stick 130A/25.2V/100% Stick 150A/16.0V/40% TIG 120A/14.8V/60% TIG 100A/14.0V/100% TIG 200A/18.0V/40% TIG 170A/16.0V/60% TIG 140A/15.6V/100% TIG 110A/24.4V/35% Stick 90A/23.6V/60% Stick 70A/22.8V/100% Stick 180A/27.2V/35% Stick 150A/26.0V/60% Stick 130A/25.2V/100% Stick

or 230/1/50/60(2) K2671-1 One-Pak® Pkg.

115/1/50/60 230/1/50/60(2)

Invertec® V205-T AC/DC

K1855-4

115/1/50/60

or 230/1/50/60(2) K2350-2 One-Pak® Pkg.

115/1/50/60 230/1/50/60(2)

(1)Input

TIG-Mate™ 20 Water-Cooled TIG Torch Starter Pack

current on 60 hertz input. (2)Also operates on 208V input.

www.lincolnelectric.com/tig-welders

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

34.0A 25.0A 20.0A 30.0A 18.0A 15.0A 34.0A 28.0A 20.0A 30.0A 23.0A 19.0A

6-200A DC Max OCV: 53.7V

15.0 x 8.5 x 19.0 (381 x 216 x 483)

38 (17.3)

34.0A 25.0A 20.0A 30.0A 18.0A 15.0A 34.0A 28.0A 20.0A 30.0A 23.0A 19.0A

6-200A AC/DC Max OCV: 53.7V

15.0 x 8.5 x 19.0 (381 x 216 x 483)

38 (17.3)

TIG WELDERS

TIG Options See the “Recommended Equipment Options” section for descriptions. Square Wave™ TIG 175

Precision TIG® 375

Invertec® V205-T DC

General Options K964-1 Undercarriage — Weld Fume Control System TIG Options K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K814 Arc Start™ Switch K1781-9 PTA-9F Flex Head™ w/Ultra-Flex Cable TIG Torch Package, 12.5 ft. (3.8 m), 1pc K1622-1 Twist Mate™ Torch Adapter, PTA-9, -17 KP507 Parts Kit For PTA-9 Series Torches KP508 Parts Kit For PTA-17 Series Torches KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit — Cut Length Consumables

General Options K1869-1 Undercarriage K2150-1 Work Clamp and Cable Assembly — Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options — Pro-Torch™ Air and Water-Cooled TIG Torches K2166-3 PTA-9, -17 One Cable Torch Adapter K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter K2166-1 PTA-26 One Cable Torch Adapter K1828-1 Under-Cooler Cart Water Cooler 3100211 Harris® Argon/CO2 Flowmeter Regulator & Hose Kit K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K814 Arc Start™ Switch — Cut Length Consumables

General Options K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Weld Fume Control System Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist Mate™ Set TIG Options K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K814 Arc Start™ Switch K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60 K1859-2 Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA) K1781-1 PTA-9 TIG Torch, 12.5 ft. (3.8 m), 1pc K1782-1 PTA-17 TIG Torch, 12.5 ft. (3.8 m), 1pc K1622-1 Twist Mate™ Torch Adapter, PTA-9 and -17 K1783-1 PTA-26 TIG Torch, 12.5 ft. (3.8 m), 1pc K1622-3 Twist Mate™ Torch Adapter, PTA-26 K1784-3 PTW-20 Braided TIG Torch, 12.5 ft. (3.8 m), 3pc K1622-4 Twist Mate™ Torch Adapter - Water-Cooled — Cut Length Consumables

Precision TIG® 225 General Options K2348-1 Understorage Cart K2617-1 Dual Cylinder Cart K2378-1 Medium Canvas Cover — Weld Fume Control System Stick Options K2374-1 Stick Electrode Holder and Cable TIG Options K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) K1781-9 PTA-9F Flexible Head w/Ultra-Flex™ Cable Torch Package, 12.5 ft. (3.8 m), 1pc KP2414-1 PTA-9/PTW-20 Gas Lens Parts Kit KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K814 Arc Start™ Switch K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60 — Cut Length Consumables

Precision TIG® 275 General Options K2621-1 Advanced Control Panel K1869-1 Undercarriage K2150-1 Work Clamp and Cable Assembly — Weld Fume Control System Stick Options K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options — Pro-Torch™ Air and Water-Cooled TIG Torches K2166-3 PTA-9, -17 One Cable Torch Adapter K2166-2 PTA-9, -17, -26 Two Cable Torch Adapter K2166-1 PTA-26 One Cable Torch Adapter K1828-1 Under-Cooler Cart Water Cooler 3100211 Harris® Argon/CO2 Flowmeter Regulator & Hose Kit K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K814 Arc Start™ Switch — Cut Length Consumables

Invertec® V155-S General Options K2275-1 Welding Cart (80 cu ft bottle capacity) — Weld Fume Control System TIG Options K1782-13 PTA-17FV Flex Head Gas Valve TIG Torch w/Ultra-Flex™ Cable, 12.5 ft. (3.8 m), 1 pc. K960-2 Small Twist Mate™ Torch Adapter (w/separate gas) KP508 Parts Kit for PTA-17 Series Torches K852-25 Twist Mate™ Cable Plug Kit for 6-4 Cable K586-1 Deluxe Adjustable Gas Regulator and Gas Hose Kit — Cut Length Consumables

Invertec® V160-T General Options K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Weld Fume Control System Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist Mate™ Set TIG Options K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) 3100211 Harris® Argon/CO2 Flowmeter Regulator & Hose Kit K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K814 Arc Start™ Switch K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60 — Cut Length Consumables

Invertec® V205-T AC/DC General Options K2275-1 Welding Cart (80 cu ft. bottle capacity) K520 Utility Cart (150 cu ft. bottle capacity) K2377-1 Small Canvas Cover — Weld Fume Control System Stick Options K2394-1 Stick Electrode Holder, Work Clamp, Cable & Twist Mate™ Set TIG Options K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K814 Arc Start™ Switch K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60 K1781-1 PTA-9 TIG Torch (12.5 ft., 1 pc.) K1622-1 Twist Mate™ Torch Adapter, PTA-9 and -17 K1782-1 PTA-17 TIG Torch, 12.5 ft. (3.8 m), 1 pc. K1783-1 PTA-26 TIG Torch, 12.5 ft. (3.8 m), 1 pc. K1622-3 Twist Mate™ Torch Adapter, PTA-26 K1784-3 PTW-20 Braided TIG Torch, 12.5 ft. (3.8 m), 3 pc. K1622-4 Twist Mate™ Torch Adapter, Water-Cooled K1859-2 Water Hose Kit, 25 ft. (7.6 m) (5/8 LH CGA to 5/8 LH CGA) — Cut Length Consumables

www.lincolnelectric.com/tig-welders

MIG

WIRE FEEDER WELDERS

PORTABLE

POWER MIG® – The Professional’s Choice!SM • Typical applications include – home, farm, autobody, maintenance or fabrication • Diamond Core Technology™ delivers a superior arc • Professional Drive System • Spool Gun Ready • Three Year Warranty

SP-140T

SP-180T

POWER MIG 140C

POWER MIG 180C

120 Volt Input Wire Welder with Tapped Voltage Control

230 Volt Input Wire Welder with Tapped Voltage Control

Premium 120 Volt Input Wire Welder with Continuous Controls

Premium 230 Volt Input Wire Welder with Continuous Controls

POWER MIG 216

POWER MIG 255XT

POWER MIG 350MP

The Professional’s Choice! for Autobody and Sheetmetal Welding

More Power for Job Shop Fabrication

Stick, TIG, MIG, Flux-Cored and Advanced Process with Power Mode and Pulse-on-Pulse

POWER MIG 140C

30-140

SP-180T

30-180

POWER MIG 180C

30-180

POWER MIG 216

30-250

POWER MIG 255XT

30-300

POWER MIG 350MP

5-350

® ® ® ®

KEY: 16

Excellent

Good

www.lincolnelectric.com/mig-welders

Optional

•

• • •

1 50/60 1

1 50/60

Chopper Technology®

Diamond Core Technology™

•

Push-Pull Model

Synergic Control

FEATURES

Meters

Touch Start TIG®

.035 (0.9) .035 (0.9) .035-.045 (0.9-1.2) .035-.045 (0.9-1.2) .035-.045 (0.9-1.2) .035-.045 (0.9-1.2) .035-.045 (0.9-1.2)

Stick

.023-.035 (0.6-0.9) .023-.035 (0.6-0.9) .023-.035 (0.6-0.9) .023-.035 (0.6-0.9) .023-.045 (0.6-1.2) .023-.045 (0.6-0.9) .023-.045 (0.6-1.2)

Flux-Cored

50-500 (1.3-12.7) 50-500 (1.3-12.7) 50-500 (1.3-12.7) 50-500 (1.3-12.7) 50-700 (1.3-17.7) 50-700 (1.3-17.7) 50-700 (1.3-17.7)

MIG Pulsed

Cored Wire Size Range in. (mm)

Portable

30-140

Solid Wire Size Range in. (mm)

Hertz

SP-140T

Wire Feed Speed Range ipm (m/min)

Phase

208-230 Volt Input

120 Volt Input

Current Range (Amps)

INPUT

PROCESS

MIG

OUTPUT

MODEL

Locking Tool Storage

MOBILE

• • • • • •

• •

MIG: WIRE FEEDER / WELDERS Processes • MIG

SP-140T & SP-180T

Output

120 or 208/230 Volt Compact Wire Welders • Ready to Weld! Includes mild steel MIG and flux-cored wire spools and regulator. Just add shielding gas for MIG welding (sold separately). Shown: K2688-1 SP-140T

• MIG weld 24 gauge up to 10 gauge with the SP-140T or 3/16 in. (4.8 mm) with the SP-180T in a single pass. Weld up to 5/16 in. (7.9 mm) or 1/2 in. (12.8 mm) steel using self-shielded Innershield® wire (FCAW-S).

Spool Gun Ready

• Spool Gun Ready – add the optional Magnum® 100 SG spool gun for reliable aluminum welding.

PHASE

Literature E7.62 (SP-140T) E7.63 (SP-180T)

Magnum® 100SG Medium Duty

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

SP-140T

K2688-1

120/1/60

90A/19.5V/20%

20A

SP-180T

K2689-1

208/230/1/60

208V: 130A/17V/30% 230V: 130A/20V/30%

20A

HxWxD inches (mm)

Net Weight lbs.(kg)

30-140 Amps DC 50-500 ipm WFS (1.3-12.7 m/min) Max. OCV: 33V

13.7 x 10.15 x 17.9 (347 x 258 x 454)

54 (24.5)

30-180 Amps DC 50-500 ipm WFS (1.3-12.7 m/min) Max. OCV: 34V

13.7 x 10.15 x 17.9 (347 x 258 x 454)

64 (29)

Output Range

POWER MIG 140C & 180C ®

Premium 120 or 208/230 Volt Wire Welders Select the POWER MIG® 140 for home projects and repair, sheet metal or autobody work. Step up to the 230 volt POWER MIG® 180C for farm, shop and light fabrication. • Exclusive Diamond Core Technology™ delivers an outstanding arc you’ll immediately notice: - Great arc starts. - Wide voltage ‘sweet spot’ gives you a very forgiving arc. • Wide Welding Output Range – 30-140 amps for the 140C model and 30-180 for the 180C model.

• Spool Gun Ready – add the optional Magnum® 100 SG spool gun for reliable aluminum welding.

Input

Key Options • K2532-1 Magnum® 100SG Spool Gun • More options at end of section

Shown: K2689-1 SP-180T

Product Name

• MIG weld 24 gauge up to 10 gauge with the 140C model or 3/16 in. (4.8 mm) with the 180C model in a single pass. Weld up to 5/16 in. (7.9 mm) or 1/2 in. (12.8 mm) steel using self-shielded Innershield® wire.

CV DC

Unit Includes • Magnum® 100L gun 10 ft. (3.0 m) • .025 in. (0.6 mm) Contact Tips (Qty. 3) • .035 in. (0.9 mm) Contact Tips (Qty. 3) • Gasless Nozzle for Innershield® • Gas Nozzle for MIG • Spindle Adapter, 8 in. (203 mm) Dia. Spools • .025-.030 in. (0.6-0.7 mm) MIG Drive Roll • .035 in. (0.9 mm) MIG Drive Roll • .030-.045 in. (0.7-1.1 mm) Knurled Drive Roll • Adjustable Gas Regulator & Hose • 2 lb. (0.9 kg) Spool of SuperArc® L-56® MIG wire • 1 lb. (0.45 kg) Spool NR®-211-MP • Work Clamp & 10 ft. (3.0 m) Cable • Learn-To-Use DVD

Choose these great little welders for project or repair welding in your garage, barn or shop using MIG or self-shielded flux-cored wire welding.

• Easy to Set – 5 position tap voltage control and continuous full-range wire feed speed control help you dial in your application.

• Flux-Cored

Shown: K2471-1 POWER MIG ® 140C Shown: K2473-1 POWER MIG ®180C

Medium Duty

Output

• Flux-Cored

CV DC

Input

PHASE

Unit Includes • Magnum® 100L Gun, 10 ft. (3.0 m) • Gas and Gasless Nozzles • Cable Liner • Contact Tips • Work Cable and Clamp • Adjustable Gas Regulator & Hose • Spindle Adapter • 2 lb. (0.90 kg) Spool of SuperArc® L-56® Mild Steel MIG Wire • 1 lb. (0.45 kg) Spool NR®-211-MP Flux-Cored Wire • Learn-To-Use DVD Key Options • K520 Utility Cart, 150 cu ft. bottle capacity • K2377-1 Small Canvas Cover • K2525-1 Spot Timer Kit • K2532-1 Magnum® 100SG Spool Gun • More options at end of section

Spool Gun Ready

Magnum® 100SG

Processes • MIG

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

POWER MIG® 140C

K2471-1

120/1/60

90A/19.5V/20%

20A

POWER MIG® 180C

K2473-1

208/230/1/60

208V: 130A/17V/30% 230V: 130A/20V/30%

20A

Literature E7.23 (140C)

• E7.24 (180C) HxWxD inches (mm)

Net Weight lbs.(kg)

30-140 Amps DC 50-500 ipm WFS (1.3-12.7 m/min) Max. OCV: 33V

14 x 10.15 x 18.6 (357 x 258 x 472)

58 (26.3)

30-180 Amps DC 50-500 ipm WFS (1.3-12.7 m/min) Max. OCV: 34V

14 x 10.15 x 18.6 (357 x 258 x 472)

66 (30)

Output Range

www.lincolnelectric.com/mig-welders

MIG: WIRE FEEDER / WELDERS

POWER MIG 216

Processes • MIG

POWER MIG . The Professional’s Choice!

• Diamond Core Technology™ – Delivers a forgiving arc, excellent out-of-position arc action, low spatter and a wide voltage sweet spot for steel, stainless steel or aluminum. • More Output and Better Efficiency – Compare the best in class rated output, wide amperage range and efficiency.

Spool Gun Capable

Magnum® 100SG

Magnum® SG

Magnum® 250LX ™

Medium Duty

Heavy Duty

Product Name

Shown: K2816-1 POWER MIG ® 216

Product Input Power Rated Output Number Voltage/Phase/Hertz Current/Voltage/Duty Cycle

POWER MIG® K2816-1 216

208/230/1/60 220/1/50

170A/24VDC/60% 216A/22VDC/30%

Input

50 60 Hz

PHASE

Key Options • K466-6 Magnum® Connection Kit • K2703-1 POWER MIG® Spool Gun Adapter • K468 Spindle Adapter for 8 in. O.D. Spools • K1702-1 Dual Cylinder Mounting Kit • K2378-1 Medium Canvas Cover • K2532-1 Magnum® 100SG Spool Gun • K487-25 Magnum® SG Spool Gun • K2490-1 Magnum® 250LX™ Spool Gun • More options at end of section

• Great Value-Adding Features – Coil Claw™ Cable Management system keeps your workstation organized. Note the convenient top-mounted gun expendables tray and all metal case front. Spool Gun Capable

CV DC

Unit Includes • Magnum® 250L Gun • Work Clamp and Cable, 10 ft. (3.0 m) • 230V Input Power Cable w/Plug (208/230V model only) • Drive Rolls & Guide for Steel • Adjustable Gas Regulator & Hose

The POWER MIG® 216 offers the autobody and sheet metal fabrication industries top welding performance with a host of professional features.

Spool Gun Ready

Output

• Flux-Cored

Literature E7.52

Input Current @ Rated Output

Max. Open Circuit Voltage

Output Range

Wire Feed Speed ipm (m/min)

HxWxD inches (mm)

Net Weight lbs.(kg)

208V:33A @ 170A/24VDC/60% 208V:40A @ 216A/22VDC/30% 230V:30A @ 170A/24VDC/60% 230V:36A @ 216A/22VDC/30%

36VDC

30-250A

50-700 (1.3-17.8)

32.56 x 19.15 x 39.92 (827 x 487 x 1,014)

206.5 (93.7)

Processes • MIG

POWER MIG 255XT ®

Output

The Professional’s Choice! for Job Shop Fabrication

• Flux-Cored

CV DC

Input

PHASE

One-Pak Spool Gun Pkg. Includes • POWER MIG® 255XT (K2701-1) • Magnum® 250XL Spool Gun • Spool Gun Holder • Dual Cylinder Mounting Kit • Adjustable Gas Regulator & Hose Kit ®

The POWER MIG® 255XT sets the standard for MIG and flux-cored welding in industrial production, job shop fabrication, maintenance or repair work. • Timer Functions – Adds 4-step interlock, spot mode, adjustable run-in speed for smoother arc starting and adjustable burnback timer.

• Digital meters display – Preset wire feed speed and voltage, and actual amperage and voltage while welding. • Spool Gun Ready – Electronics and second gas solenoid are built-in to drive either the Magnum® SG or Magnum® 250LX™ spool gun. • 115V auxiliary receptacle (208/230V model only) powers a grinder or other equipment.

Spool Gun Ready

Spool Gun Capable

Magnum® 250LX ™

Magnum® SG

Heavy Duty

Medium Duty

Key Options • K1702-1 Dual Cylinder Kit • K2378-1 Medium Canvas Cover • K2490-1 Magnum® 250LX™ Spool Gun • K487-25 Magnum® SG Spool Gun • K2445-1 POWER MIG® SG Spool Gun Control Cable Adapter • More options at end of section

Shown: K2701-1 POWER MIG ® 255XT

Literature: E7.54 Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output(1)

POWER MIG® 255XT

K2701-1 K2701-2 K2702-1

208/230/1/60 230/460/575/1/60 208/230/1/60

250A/26V/40%

56/52A 50/24/19A 56/52A

POWER MIG 255XT One-Pak® w/Spool Gun (1)Input

current is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.

www.lincolnelectric.com/mig-welders

Output Range 30-300 Amps 50-700 ipm WFS (1.3 -17.7 m/min) Max. OCV: 40V

HxWxD inches (mm)

Net Weight lbs.(kg)

31.8 x 18.9 x 38.8 (808 x 480 x 985) —

240 (109) (with gun) —

MIG: WIRE FEEDER / WELDERS

POWER MIG 350MP ®

The Professional’s Choice!

Chopper Technology®

Processes • Stick • TIG • MIG Output

When you want more than just a MIG machine, the POWER MIG® 350MP is the choice for you. Lincoln’s Chopper Technology® delivers more welding processes: Stick, TIG, MIG, Flux-cored, and Advanced Processes such as Power Mode® and Pulse-On-Pulse®. • Pulse-on-Pulse® – Improves cleaning action when welding aluminum and delivers a TIG-like appearance to the MIG weld beads. • Synergic control of voltage and wire feed speed allows you to set weld procedures with one control.

CC CV

• Pulsed • Flux-Cored DC

Input

50 60 Hz

PHASE

Unit Includes • POWER MIG® 350MP • Magnum® 300 Gun • Work Clamp and Cable • 230V Input Power Cable w/Plug (208/230V model only) • Drive Rolls & Guide for Steel • Adjustable Gas Regulator & Hose Key Options • K1702-1 Dual Cylinder Kit • K2378-1 Medium Canvas Cover • K3038-2 Python®-Plus Air-Cooled Gun, 25 ft. (7.6 m) • K2490-1 Magnum® 250LX™ Spool Gun • More options at end of section

• Push-Pull or Spool Gun Ready – A second gas solenoid and other electronics are built-in to drive either a spool gun or push-pull gun. • 115V auxiliary receptacle – Powers a grinder or other equipment. • Dual Procedure capable – Select between either two welding procedures or two welding modes.

Literature E7.57

Spool Gun Ready Shown: K2403-1 POWER MIG ® 350MP

Magnum® 250LX ™ Heavy Duty

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

POWER MIG® 350MP

K2403-1

208/230/460/575/1/50/60

300A/32V/60%(1)

72/62/31/25A

(1)40%

Output Range 5-350 Amps DC 50-700 ipm WFS (1.3 -17.7 m/min) Max. OCV: 67V

HxWxD inches (mm)

Net Weight lbs.(kg)

31.8 x 18.9 x 38.8 (808 x 408 x 985)

255 (116)

on 208V input. Ratings based on 60 Hz operation.

3 WAYS TO FEED ALUMINUM Push Gun

Spool Gun

Push-Pull Gun

Good for occasional aluminum work

Better feeding with integrated 2 lb. spools

Best performance for production aluminum welding. (use larger spools.)

GOOD

BETTER

BEST

Magnum® 250LX™ Spool Gun

Python®, Python®-Plus and Cougar™ Push-Pull Guns

280 amps, 60% duty cycle. Feeds .025-3/64 in. (0.6-1.2 mm) diameter aluminum wire on 2 lb. (0.9 kg) spools. With remote wire feed speed control. 25 ft. (7.6 m) cable.

Select Python® gooseneck-style guns for advanced aluminum welding applications. Cougar™ push-pull guns are intended for operators who prefer an upright pistol-grip design. Air-cooled rated 300A @ 60% duty cycle w/Argon. Water-cooled rated 400A @100% duty-cycle w/Argon.

Magnum® PRO Curve™ guns are intended for most .035-.045 in. (0.9-1.1 mm) wire diameter applications in job shops, production or manufacturing. Order: K2951-2-6-45 for Magnum® PRO Curve™ 300 Gun, 15 ft. (4.6 m), .035-.045 in. (0.9-1.1 mm)

Order K2490-1

Order: K2212-2 Python® Water-Cooled, 25 ft. (7.6 m) K3038-1 Python®-Plus Air Cooled, 15 ft. (4.5 m) K3038-2 Python®-Plus Air Cooled, 25 ft. (7.6 m) K3038-3 Python®-Plus Air Cooled, 50 ft. (15.2 m) K2704-2 Cougar™ Air Cooled, 25 ft. (7.6 m) K2704-3 Cougar™ Air Cooled, 50 ft. (15.2 m)

www.lincolnelectric.com/mig-welders

MIG: WIRE FEEDER / WELDERS

MIG: Wire Feeder/Welder Options See the “Recommended Equipment Options” section for descriptions. SP-140T and SP-180T

POWER MIG® 216

POWER MIG® 350MP

General Options K2275-1 K520 K2377-1 K2525-1 KP2529-1

General Options K2378-1 K466-6 K468 K1702-1 KP1696-030S

General Options KP1696-030S Drive Roll Kit, .023-.030 in. (0.6-0.8 mm) Solid Wire KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire KP1696-1 Drive Roll Kit, .035 and .045 in. (0.9 and 1.1 mm) Solid Wire KP1696-2 Drive Roll Kit, .040 in. (1.0 mm) Solid Wire KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire KP1697-035C Drive Roll Kit, .030-.035 in. (0.8-0.9 mm) Cored Wire KP1697-045C Drive Roll Kit, .040-.045 in. (1.0-1.1 mm) Cored Wire KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm) Aluminum Wire K1702-1 Dual Cylinder Mounting Kit K2378-1 Medium Canvas Cover — Weld Fume Control System Stick Options K875 Accessory Kit, 150 Amp K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) TIG Options — Pro-Torch™ TIG Torches KP508 Parts Kit For PTA-17 Series Torches KP509 Parts Kit For PTW-18 and -26 Series Torches K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K814 Arc Start Switch — Cut Length Consumables Wire Feeder Options K489-8 Fast-Mate™ Adapter For POWER MIG® K2212-2 Python® Water-Cooled, 25 ft. (7.6 m) K3038-1 Python®-Plus Air Cooled, 15 ft. (4.5 m) K3038-2 Python®-Plus Air Cooled, 25 ft. (7.6 m) K3038-3 Python®-Plus Air Cooled, 50 ft. (15.2 m) K2704-2 Cougar™ Air Cooled, 25 ft. (7.6 m) K2704-3 Cougar™ Air Cooled, 50 ft. (15.2 m) K2154-1 Push-Pull Gun Connection Kit K468 8 in. (203.2 mm) O.D. Spool Adapter Spool Gun Options K2490-1 Magnum® 250LX™ Spool Gun K2519-1 Control Cable Extension, 25 ft. (7.6 m) K1738-1 Spool Gun Holder

Welding Cart (80 cu. ft. bottle capacity) Utility Cart (150 cu. ft. bottle capacity) Small Canvas Cover Spot Timer Kit Drive Roll, .025-.030 in. (0.6-0.8 mm) Smooth KP2529-2 Drive Roll, .035 in. (0.9 mm) Smooth KP2529-3 Drive Roll, .030-.045 in. (0.8-1.1 mm) Knurled — Weld Fume Control System Wire Feeder Options K2532-1 Magnum® 100SG Spool Gun K2528-1 .045 in. (1.1 mm) Innershield® Welding Kit (SP-180T only)

POWER MIG® 140C and POWER MIG® 180C General Options K2275-1 K520 K2377-1 K2525-1 KP2529-1

Welding Cart (80 cu. ft. bottle capacity) Utility Cart (150 cu. ft. bottle capacity) Small Canvas Cover Spot Timer Kit Drive Roll, .025-.030 in. (0.6-0.8 mm) Smooth KP2529-2 Drive Roll, .035 in. (0.9 mm) Smooth KP2529-3 Drive Roll, .030-.045 in. (0.8-1.1 mm) Knurled KP2531-1 Inner Wire Guide, .025-.035 in. (0.6-0.9 mm) Steel KP2531-2 Inner Wire Guide, .045 in. (1.1 mm) Steel — Weld Fume Control System Wire Feeder Options K2532-1 Magnum® 100SG Spool Gun K2528-1 .045 in. (1.1 mm ) Innershield® Welding Kit (POWER MIG® 180C only)

www.lincolnelectric.com/mig-welders

Medium Canvas Cover Connector Kit – POWER MIG® 8 in. (203.2 mm) O.D. Spool Adapter Dual Cylinder Mounting Kit Drive Roll Kit, .023-.030 in. (0.6-0.8 mm) Solid Wire KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire KP1696-1 Drive Roll Kit, .035 and .045 in. (0.9 and 1.1 mm) Solid Wire KP1696-2 Drive Roll Kit, .040 in. (1.0 mm) Solid Wire KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire KP1697-035C Drive Roll Kit, .030-.035 in. (0.8-0.9 mm) Cored Wire KP1697-045C Drive Roll Kit, .040-.045 in. (1.0-1.1 mm) Cored Wire KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm) Aluminum Wire — Weld Fume Control System Spool Gun Options K2532-1 Magnum® 100SG Spool Gun K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K2490-1 Magnum® 250LX™ Spool Gun K2703-1 Adapter Kit for Magnum® SG or Magnum® 250LX™ Spool Gun

POWER MIG® 255XT General Options K1702-1 K2378-1 K466-6 K468 KP1696-030S

Dual Cylinder Mounting Kit Medium Canvas Cover Connector Kit – POWER MIG® 8 in. (203.2 mm) O.D. Spool Adapter Drive Roll Kit, .023-.030 in. (0.6-0.8 mm) Solid Wire KP1696-035S Drive Roll Kit, .035 in. (0.9 mm) Solid Wire KP1696-1 Drive Roll Kit, .035 and .045 in. (0.9 and 1.1 mm) Solid Wire KP1696-2 Drive Roll Kit, .040 in. (1.0 mm) Solid Wire KP1696-045S Drive Roll Kit, .045 in. (1.1 mm) Solid Wire KP1697-035C Drive Roll Kit, .030-.035 in. (0.8-0.9 mm) Cored Wire KP1697-045C Drive Roll Kit, .040-.045 in. (1.0-1.1 mm) Cored Wire KP1695-3/64A Drive Roll Kit, 3/64 in. (1.2 mm) Aluminum Wire — Weld Fume Control System Spool Gun Options K2490-1 Magnum® 250LX™ Spool Gun K2519-1 Control Cable Extension, 25 ft. (7.6 m) K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K2445-1 POWER MIG® 255XT/Magnum® SG Spool Gun Control Cable Adapter K1738-1 Spool Gun Holder

MIG & FCAW INDUSTRIAL WELDERS • Recommended for industrial job shops and manufacturing applications • Optimized for CV processes • Designed for use with a variety of wire feeders • 100% Duty Cycle

CV-655

CV-400

650 Amps @ 100% Duty Cycle Rated – Dependable High Output MIG Welding

Hertz

50-400

CV-400

60-500

CV-655 KEY:

Excellent

Good

70-815

FEATURES

50,60

Stackable

Phase

CV-305

Current Range (Amps)

MIG

Polarity

Arc Gouging

INPUT

Mode

Submerged Arc

PROCESS

OUTPUT

Flux-Cored

MODEL

7-Yr. Warranty (on Power Rectifier)

400 Amps @ 100% Duty Cycle Rated for Wire Welding

Digital Display

CV-305 315 Amps @ 100% Duty Cycle Rated for All Day Long MIG Welding

•

Optional

•

Optional

www.lincolnelectric.com/mig-welders

MIG & FCAW INDUSTRIAL WELDERS

CV-305, CV-400 & CV-655

Processes • MIG • Flux-Cored

Dependable High Output Wire Welding

Output

Reliability and exceptional wire welding performance set Lincoln Electric CV series welders apart. Tackle MIG and flux-cored wire welding for fabrication and production in transportation, heavy equipment, structural steel, railroad and furniture.

Shown: K1346-13 CV-400

Shown: K1480-1 CV-655

Shown: K2400-1 CV-305

CV-400

CV-655

CV-305

• Connect wire feeders via either 14-pin MS-type or terminal strip.

• Calibrated output control lets operator accurately regulate power levels.

• Digital Ammeter/Voltmeter – view voltage presets.

• 115V and 42V wire feeder auxiliary power with circuit breaker protection.

• Line voltage compensation maintains weld consistency.

• Internal components, including windings, rectifiers and circuit boards, are coated to protect against moisture and corrosion.

• 115-volt duplex receptacle provides 20 amps of auxiliary power.

• Electronic and thermostatic protection.

• Separate output studs allow the operator to select high or low inductance.

• Seven-year warranty on power rectifier.

• Easy access Twist Mate™ connections on the front of the machine. • Two output connectors allow you to connect to high or low inductance for optimal arc control. • Stack them three-high. • Compact unit is 20 lbs. (9.0 kg) lighter and significantly smaller than competitive models. • Seven-year warranty on power rectifier.

CV DC

Input

PHASE

50 60 Hz

CV-305 Ready-Pak Package (K2395-2) Includes • CV-305 Power Source (K2400-1) • LF-72 Bench Model (2-Roll) Wire Feeder with standard Wire Reel Stand • Control Cable, 10 ft. (3.0 m) • .035-.052 in. (0.9-1.3 mm) solid wire Drive Roll and Guide Tube Kits. • 15 ft. (4.5 m) Magnum® PRO 350 gun and cable assembly with .035-.045 in. (0.9-1.2 mm) liner. • Work, 15 ft. (4.6 mm) and Wire Feeder, 10 ft. (3.0 m) Power Cables Package • Harris® Flowmeter Regulator and Gas Hose. ®

CV-400 Ready-Pak® Package (K2439-2) Includes • CV-400 Power Source (K1346-13) • LF-72 Bench Model, Heavy Duty (Heavy Duty Wire Reel Stand) • .035-.045 in. Drive Rolls for Solid Wire • Heavy Duty Wire Reel Stand • Control Cable, 10 ft. (3.0 m) • Weld Power Cable, 10 ft. (3.0 m) • Work Clamp • 15 ft. (4.5 m) Magnum® PRO 350 gun and cable assembly with .035-.045 in. (0.9-1.2 mm) liner. • Harris® Flowmeter Regulator and Gas Hose Key Options • K857 Remote Output Control CV-305 Only: • K852-70 Twist Mate™ Welding Cable Connectors • K852-90 Twist Mate™ Welding Cable Connectors CV-400 Only: • K864 Remote Control Adapter • K841 Undercarriage CV-655 Only: • K1842-1 Digital Meter Kit • K1486-1 Air Filter Kit • K1528-1 Dual Process Switch • More options at end of section Literature E4.22 (CV-305) E4.30 (CV-400) E4.40 (CV-655)

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

CV-305

K2400-1 K2400-2

208/230/460/3/60 230/460/575/3/60

315A/32.6V/100%

52/48/24A 48/24/19A

50-400A 7-37V

24.6 x 19.5 x 27.0 (625 x 495 x 686)

330 (149)

CV-305/LF-72 Ready-Pak® Pkg.

K2395-2

208/230/460/3/60

47.7 x 25.5 x 33.0 (1212 x 648 x 838)

448 (203)

CV-400

K1346-22 K1346-13 K2439-2

230/460/575/3/60 230/460/3/60

400A/36V/100% 450A/38V/60%

77/39/31A 80/40/32A 77/39A 80/40A

60-500A 12-42V

27.5 x 22.2 x 32 (699 x 564 x 813) 22.5 x 36.5 x 53 (571 x 927 x 1346) 27.5 x 36.5 x 53 (699 x 927 x 1346)

383 (174) 490 (222) 490 (222)

230/460/3/60

650A/44V/100%

94/47A

70-815A 13-44V Max. OCV: 48V

27.5 x 22.2 x 38.0 (699 x 565 x 965)

652 (296)

CV-400/LF-72 Ready-Pak® Pkg. CV-400/LF-74 Ready-Pak® Pkg. CV-655

K2496-2 K1480-1

NOTE: 50 Hertz models available for the CV-305 and CV-400.

52/48/24A

www.lincolnelectric.com/mig-welders

MIG & FCAW INDUSTRIAL WELDERS

MIG & FCAW Industrial Welders Options See the “Recommended Equipment Options” section for descriptions. CV-305

CV-400

CV-655

General Options K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K1803-1 Work and Wire Feeder 2/0 Weld Cable Package, 10 ft. (3.0 m) K852-70 Twist Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable K852-95 Twist Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable K484 Jumper Plug Kit K867 Universal Adapter Plug K874 Undercarriage – Hand moving — Weld Fume Control System Wire Feeder Options — LF-72 and LF-74, LN-25 PRO K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m)

General Options K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K841 Undercarriage – Hand moving K484 Jumper Plug Kit K2149-1 Work Lead Package — Weld Fume Control System Wire Feeder Options — LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-25 PRO

General Options K1482-1 Digital Meter Kit K1486-1 Air Filter Kit K1528-1 Dual Process Switch K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage — Weld Fume Control System Wire Feeder Options — LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-25 PRO

www.lincolnelectric.com/mig-welders

MULTIPROCESS WELDERS

• For Heavy Manufacturing and Fabrication • One Machine For Stick, TIG, Wire Welding and Arc Gouging • Ruggedly Built For Tough Environments

Invertec V350-PRO

Flextec 450

350 Amps @ 60% Duty Cycle. Designed Smart. Built Tough.

FLEXible TEChnologyTM

™

Idealarc DC-400

Idealarc DC-600

Idealarc DC-655

400 Amps @ 100 Duty Cycle

600 Amps @ 100 Duty Cycle for Industrial Manufacturing

Efficiently delivers 650 Amps @ 100% Duty Cycle

Idealarc DC-655 ®

KEY:

Excellent

Good

7-Yr. Warranty on Power Rectifier

Inverter

Arc Gouge

Submerged Arc

Flux-Cored

MIG Pulsed

FEATURES

5-425

1/3

50/60

•

5-500

50/60

•

60-500

50,60

•

70-850

50/60

•

50-815

50,60

•

Current Range (Amps)

Optional

www.lincolnelectric.com/multi-process-welders

MIG

Hertz

Idealarc DC-600 ®

INPUT

PROCESS

Phase

Idealarc DC-400 ®

Polarity

Mode

Flextec 450 ™

CC CV CC CV CC CV CC CV CC CV

Stackable

OUTPUT

MODEL

Invertec ® V350-PRO

TIG

CONVENTIONAL RECTIFIER

Stick

INVERTER TECHNOLOGY

MULTI-PROCESS WELDERS Processes • Stick • TIG • MIG

Invertec V350-PRO ®

Designed Smart. Built Tough.

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Output

The multi-process Invertec® V350-PRO is an efficient, lightweight and portable choice for training, fabrication or construction applications. Available in four models: Construction, Factory, Factory (Tweco®) and Advanced Process.

• Pulsed (Advanced Process Panel only) • Flux-Cored • Gouging

CC CV

Input

1 3 50 60 PHASE

Ready-Pak Package (K2437-2) Includes • V350-PRO Factory Model (K1728-6) • LF-72 Heavy Duty Wire Feeder (K2327-6) • Magnum® PRO 350 Gun & Cable Assembly, 15 ft. (4.6 m) • Work & Wire Feeder 2/0 Welding Cable Package, 10 ft. (3.0 m) • Harris® Flowmeter/Regulator w/Adapter and Hose, 10 ft. (3.0 m) • Inverter and Wire Feeder Cart • More options at end of section ®

• All input voltages and frequencies are both single and three phase rated—no phase derating necessary on single phase. • 5-425 amp output range for all recommended processes from DC TIG to arc gouging. • Input voltage from 208-575V—this one machine is capable of running on virtually any input power supply. • 50 and 60 Hz operation—can be connected anywhere in the world. • Touch Start TIG® for contamination-free starts. Product Name Invertec® V350-PRO

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

350A/34V/60%

3-ph: 50/42/28-26/23/18 1-ph: 94/85/54/42/37 3-ph: 41-39/36/23-22/19/16 1-ph: 76/69/41/36/31

K1728-5 Construction 200-208/230/380-415/ K1728-6 Factory 460/575/3/50/60 K1728-7 Advanced Process 208/230/415/ 460/575/1/50/60 K1728-13 Factory (Tweco®)

Invertec® V350-PRO/LF-72 K2437-2 Ready-Pak® Pkg. Invertec® V350-PRO

Model

Literature E5.91

Shown: K1728-6 Invertec ® V350-PRO (Factory Model)

• 88% efficiency—low power consumption for energy savings.

300A/32V/100%

200-220/380-400/ 415-440/1/3/50/60

350A/34V/60% (3ph) 320A/33V/60% (1ph) 300A/32V/100% (3ph) 275A/31V/100% (1ph)

www.lincolnelectric.com/green

Processes • Stick • DC TIG • MIG Output

This multi-process welder delivers up to 500 amps of welding power for a variety of applications, including construction and fabrication. It features an IP23 rating for outdoor operation and storage, and the latest inverter technology will save you real dollars on the utility costs associated with your welding operations. • Flexible Multi-Process Capability – Including stick, Touch Start TIG® (DC), MIG, flux-cored welding and carbon arc gouging with up to a 3/8 in. (9.5 mm) carbon. • The Future is NowSM – You no longer have to pay a price premium to gain the advantages of inverter technology over conventional welders. - Faster Arc Response, Low Power Consumption and Enhanced Portability. • Compact, Durable Case – Tough IP23 enclosure rating for extreme field environments. • Selectable Hot Start – Turn it off for thin material or flip it on to get the extra starting amperage you need for thick, rusty or dirty material.

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Flextec™ 450 Flextec™ 450/LF-72 Heavy Duty Wire Feeder One-Pak® Pkg. w/Cart Flextec™ 450/LF-72 Standard Duty Wire Feeder One-Pak® Pkg. Flextec™ 450/LF-74 Heavy Duty Wire Feeder One-Pak® Pkg. w/Cart

K2882-1 K2959-1

380/460/575/3/50/60

K2960-1 K3033-1

55.2 x 28.5 x 55.5 (1403 x 724 x 1410)

370 (168)

14.8 x 13.3 x 27.9 (376 x 338 x 709)

86.5 (37.4)

CC CV

• Flux-Cored • Gouging DC

Input

3 PHASE

50 60 Hz

Flextec™ 450/LF-72 Heavy Duty Wire Feeder One-Pak® Package (K2959-1) Includes • Flextec™ 450 (K2882-1) • LF-72 Bench Model, Heavy Duty (K2327-6) - Heavy Duty Wire Reel Stand - Drive Roll and Wire Guide Kit .035-.045 in. (0.9-1.1 mm) - Magnum® PRO 350 Gun & Cable Assembly - Control Cable 10 ft. (3.0 m) • 2/0 Welding Cable • Work Lead Package • Harris® Flowmeter Regulator & Hose • Heavy Duty Inverter/Wire Feeder Cart (K1764-1) Key Options • K1764-1 Inverter/Wire Feeder Cart • K857-1 Remote Output Control, 100 ft. (30.5 m) • More options at end of section

• Variable Arc Control – In stick mode, vary the arc force to obtain a “soft” or “crisp” arc. In CV modes, vary the pinch or inductance to control spatter, fluidity and bead appearance.

• Desert Duty™ Rated – Welding outputs are rated for extreme temperature operation up to 55°C (131°F).

81 (36.7)

3ph: 41-37/28-22/22-21

Flextec 450

• Full-Featured Remote Control Capability – Use a foot pedal or hand control to remotely vary output up to 100 ft. (30.5 m) away.

14.8 x 13.3 x 27.9 (376 x 338 x 709)

3ph: 48/28-27/26-24

™

FLEXible TEChnology ™

Net Weight lbs.(kg)

5-425A Max OCV: 80V DC

Factory

K1728-8

HxWxD inches (mm)

Output Range

Shown: K2882-1 Flextec™ 450

Wire Feeders LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO, LN-25 PRO Dual Power, LN-25 Pipe (115 volt input wire feeders are not supported)

Literature E5.95 Rated Output Current/Voltage/Duty Cycle 450A/38V/60% 400A/36V/100% Desert Duty™ Rated: 340A/34V/100%/55°C 375A/35V/60%/55°C 400A/36V/40%/55°C 450A/38V/20%/55°C

Input Current @ Rated Output Output Range 37/27/22A 29/21/17A

5-500 Amps

HxWxD inches (mm)

Net Weight lbs.(kg)

18.8 x 14 x 26.5 (477 x 356 x 673)

125 (56.8)

www.lincolnelectric.com/multi-process--welders

MULTI-PROCESS WELDERS

Idealarc DC-400, DC-600, DC-655 ®

Industrial DC Multi-Process Welders Rugged construction, simple controls and a 100% duty cycle output rating make these machines a sound investment for heavy duty shop applications.

Processes • Stick • TIG • MIG • Flux-Cored • Submerged Arc • Gouging Output

CC CV

Input

3 PHASE

50 60 Hz

Key Options DC-400 • K804-1 Multi-Process Switch • K841 Undercarriage DC-600 • K804-1 Multi-Process Switch • K1611-1 Paralleling Kit (for codes above 10500) • K842 Undercarriage DC-655 • K1482-1 Digital Meter Kit • K1528-1 Dual Process Switch • K1611-1 Paralleling Kit • K842 Undercarriage • More options at end of section

Shown: K1308-25 Idealarc® DC-400

Shown: K1609-2 Idealarc® DC-655

Literature E5.20 (Idealarc® DC-400) E5.40 (Idealarc® DC-600) E5.46 (Idealarc® DC-655)

Shown: K1288-17 Idealarc® DC-600

Idealarc® DC-400

Idealarc® DC-655

Idealarc® DC-600

• Large, conveniently located controls make it easy to change between CC (Stick/TIG/arc gouging), CV (MIG/flux-cored) and CV Submerged Arc modes.

• CC Arc Force Control Knob with built-in “Hot Start”.

• 115V, 15 amps, duplex auxiliary power receptacle (60Hz models) makes it easy to power lights, grinders and other shop tools at your work station.

• Arc force control adjusts short circuit current for a soft arc or a forceful driving arc in the CC (Stick/TIG) mode.

• “Idle Shut Down mode” automatically shuts machine off when not in use to minimize power consumption. • Fan-As-Needed™ (F.A.N.™) – solid state thermally controlled cooling fan operates only when required. Minimizes power consumption, operating noise and dust intake.

• Full range output voltage control for easy operation and precise control. • Standard analog ammeter and voltmeter.

• Arc control adjustment changes pinch effect of the arc to control spatter, fluidity, and bead shape in the MIG/Flux-Cored mode.

• Separate output studs let you choose low or high inductance.

• ±10% input line voltage compensation for maintaining weld consistency.

• Remote and other switches are behind front latched panel, for added protection.

• Low profile case allows stacking machines up to three high to conserve floor space.

• Flat-top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other.

• Seven-year warranty on power rectifier.

•Seven-year warranty on power rectifier.

• Mode switch for selecting desired output characteristics. • Windings and rectifiers protected against moisture and corrosive environments.

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Idealarc® DC-400

K1308-25 K1308-12 w/Multi-Process Switch K1288-18 w/Multi-Process Switch K1288-17 K1288-22 K1288-28

230/460/3/60

400A/36V/100% (450A/38V/60%) (500A/40V/50%) 600A/44V/100% 680A/44V/60%

Idealarc® DC-600 ®

Idealarc DC-600 w/Meters Idealarc® DC-600 VRD Idealarc® DC-655

K1609-2

www.lincolnelectric.com/multi-process-welders

230/460/3/60

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

78/39A

60-500A 12-42V

27.5 x 22.3 x 33.1 (698 x 566 x 840)

473 (215)

108/54A

CV: 70-850A, 13-44V CC: 90-850A, 24-42V

30.7 x 22.2 x 38 (781 x 565 x 965)

522 (237)

50-815A 13-44V Max. OCV: 46V (CV) 68V (CC)

27.5 x 22.2 x 38 (699 x 564 x 965)

720 (327)

230/460/575/3/60 108/54/43.2A

230/460/575/3/60

650A/44V/100% (815A/44V/60%)

Shown: K804-1 Multi-Process Switch

122/61/49A

MULTI-PROCESS WELDERS

Multi-Process Welder Options See the “Recommended Equipment Options” section for descriptions. Invertec® V350-PRO

Flextec™ 450

General Options K1763-1 Advanced Process Panel K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K1803-1 Work and Wire Feeder 2/0 Weld Cable Package, 10 ft. (3.0 m) K852-70 Twist Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable K852-95 Twist Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable K1759-70 Twist Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable K1759-95 Twist Mate™ Receptacle for 2/0-3/0, 70-95 mm2 cable K2176-1 Twist Mate™ to Lug Cable Adapter K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K867 Universal Adapter Plug — Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6m) K857-1 Remote Output Control, 100 ft. (30m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K936-4 Control Cable (9-pin to 115V plug) K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K814 Arc Start™ Switch K1762-2 Invertec® TIG Solenoid Kit K1622-1 Twist Mate™ Torch Adapter, PTA-9, -17 K1622-3 Twist Mate™ Torch Adapter, PTA-26 K1622-4 Twist Mate™ Torch Adapter, Water-Cooled K960-1 Twist Mate™ Torch Adapter (with separate gas) K2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled) K2266-1 TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled) K2267-1 TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled) Wire Feeder Options — LF-72 and LF-74, LN-10 and DH-10, LN-15 and LN-25 PRO

General Options K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K1764-1 Inverter and Wire Feeder Cart — Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30.5 m) TIG Options — Pro-Torch™ TIG Torches K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K814 Arc Start™ Switch Wire Feeder Options — LF-72, LF-74, LN-10, DH-10, LN-15, LN-25 PRO, LN-25 PRO Dual Power and LN-25 Pipe

Idealarc® DC-400 General Options K804-1 Multi-Process Switch K841 Undercarriage – Hand moving K2149-1 Work Lead Package — Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip K937-45 Control Cable Extension, 45 ft. (13.7 m) K939-1 Docking Kit K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K864 Remote Control Cable Adapter K843 Amptrol™ Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit Wire Feeder Options — LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-15 and LN-25 PRO, LN-23P, LN-35, NA-3S, NA-5, LT-7

Idealarc® DC-600 General Options K804-1 Multi-Process Switch K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage K1611-1 Paralleling Kit (codes above 10500) K1897-1 Paralleling Kit (codes below 10500) — Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip K937-45 Control Cable Extension, 45 ft. (13.7 m) K939-1 Docking Kit K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K843 Amptrol™ Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.2 m) Wire Feeder Options — LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-15 and LN-25 PRO, LN-23P, LN-35, NA-3 and NA-5, LT-7

Idealarc® DC-655 General Options K1482-1 Digital Meter Kit K1486-1 Air Filter Kit K1528-1 Dual Process Switch K1611-1 Paralleling Kit K842 Undercarriage – Hand moving K1737-1 All-Terrain Undercarriage — Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K864 Remote Control Cable Adapter TIG Options K930-2 TIG Module K936-1 Control Cable (9-pin to 14-pin) K1798 Adapter Cable – Male 14-pin Control Cable to Terminal Strip K937-45 Control Cable Extension, 45 ft. K939-1 Docking Kit K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K864 Remote Control Cable Adapter K843 Amptrol™ Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit Wire Feeder Options — LF-72 and LF-74, LN-8, LN-9, LN-10 and DH-10, LN-15 and LN-25 PRO, LN-23P, LN-35, NA-3 and NA-5, LT-7

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ADVANCED PROCESS WELDERS • A Wide Variety Of Welding Waveforms For Every Application • Fast, Reliable Digital Communication • Multi-Process Welding On A Variety Of Materials

Power Wave STT Module

Dedicated Surface Tension Transfer® (STT®) Process Welder. 225 Amps @ 60% Duty Cycle.

Gain outstanding puddle control for critical sheet metal or pipe root pass welding. For Power Wave® S350.

PROCESS

Power Wave C300

Power Wave S350

Portable, Powerful, Compact Wire Feeder/Welder. 300 Amps @ 40% Duty Cycle.

Latest Industrial Inverter Power Source. 350 Amps @ 40% Duty Cycle.

Power Wave S350 ®

Power Wave 355M ®

Power Wave 455M ®

Excellent

5-570

50,60

•

STT

N/A

•

CC CV CC CV CC CV CC CV

5-300

1,3

50,60

•

5-350

1,3

50,60

•

5-425

1,3

50,60

•

5-570

50,60

•

Good

www.lincolnelectric.com/multi-process-welders

Optional

N/A

Inverter Efficiency

ArcLink® Digital Communication

•

Arc Gouge

50,60

Flux-Cored

CC CV

Pulsed

0-450 PEAK 0-125 BKGRND

MIG/STT®

Current Range (Amps)

MIG

Waveform Control Technology®

Power Wave C300

KEY:

STT®

Power Wave STT Module ®

Hertz

Phase

FEATURES

INPUT

Polarity

Power Wave 455M/STT

PROCESS

Powerful Multi-Process Power Source. 450 Amps @ 100% Duty Cycle.

Mode ®

Compact, Multi-Process Inverter. 350 Amps @ 60% Duty Cycle.

TIG

MULTI-PROCESS

Multi-Process including STT®. 450 Amps @ 100% Duty Cycle.

OUTPUT

Invertec STT II STT®

Power Wave 355M Power Wave 455M

MODEL

MULTI-PROCESS

Shown: K2921-1 CE Model

Power Wave 455M/STT

Shown: K2902-1 US/International Model

Stick

INCLUDES STT®

Invertec STT II

•

ADVANCED PROCESS WELDERS Processes • MIG-STT®

Invertec STT II ®

www.lincolnelectric.com/green

Output

Featuring Surface Tension Transfer (STT ) Process ®

• Controlled penetration and outstanding heat input control—Ideal for welding joints with open root, gaps, or on thin material with no burnthrough.

• Various shielding gases—STT® may be used with various gas blends including 100% CO2 and Argon or Helium blends. Larger diameter wires can typically be used. • Good bead control and faster travel speeds—Can replace TIG (GTAW) in many applications without sacrificing appearance or quality.

Invertec® STT® II

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

208/230/460/3/60

225A/29V/60% 200A/28V/100%

32/30/16A 33/30/15/17/16A 36/34/20/19/18A 33/30/18/17/16A 36/34/20/19/18A

200-208/220-230/380-415/440-460/3/50/60

60 Hz

Shown: K1525-1 Invertec ® STT ® II

• Adjustable Hot Start controls the heat at the start of the weld.

K1525-1 K1526-1 K1526-2 K1527-1 K1527-2

50 60

Literature E4.52

• Background and Tailout Current—accurately control fine and coarse heat input for reduced distortion and burnthrough as well as proper penetration.

Invertec® STT® II

3 PHASE

Key Options • K1560-2 STT® 10 Wire Feeder • K2614-1 LN-25 PRO Dual Power • K1759-xx Twist Mate™ Cable Receptacles • K2593-100 Coaxial Power #1 Cable, 100 ft. (30.5 m), 300 amps • K852-xx Twist Mate™ Welding Cable Plugs • More options at end of section

• Reduced spatter and fumes—Current is controlled to achieve optimal metal transfer.

Product Number

Input

Unit Includes • Twist Mate™ Cable Plugs (qty.2) • STT® II Sense Lead Kit, 25 ft. (7.6 m)

The Invertec® STT® II power source combines high frequency inverter technology with advanced Waveform Control Technology® to provide a better welding solution than traditional short arc MIG.

Product Name

STT DC

200/208/380/400/415/3/50/60 200/220/380/415/440/3/50/60 200/208/380/400/415/3/50/60

Power Wave C300

HxWxD inches (mm)

Net Weight lbs.(kg)

23.2 x 13.2 x 24.4 (589 x 336 x 620)

117 (53)

Output Range Peak Current: 0-450A Background Current: 0-125A Max. OCV: 85V

www.lincolnelectric.com/green

Portable. Powerful. Compact. One Machine Does it All!

Processes • Stick • DC TIG • Pulsed DC TIG Output

The Power Wave® C300 is an advanced compact multi-process power source with an integrated wire feeder. It’s ideal for welding on a wide variety of materials, including aluminum, stainless, and nickel materials – where arc performance is critical.

• Pulsed MIG • MIG • Flux-Cored

CC CV

Input

1 3 50 60 PHASE

Steel Ready-Pak Package (K2774-2) Includes • Power Wave® C300 (K2675-2) • Power Wave® C300 Undercarriage • Magnum® PRO Curve™ 300 Gun Package • Harris® Flowmeter & Hose ®

Unit Includes • Drive Roll Kit, .035/.045 in. (0.9/1.2 mm) • Input Cord, 10 ft. (3.0 mm) • Work Lead & Clamp, 10 ft. (3.0 m)

• Tribrid™ Power Module – Exceptional welding performance with high power factor and efficiency. • Production Monitoring™ 2 – Track equipment usage, store weld data and configure fault limits to aid in production analysis and process improvements.

Key Options • K2734-2 Understorage Cart • Pro-Torch™ TIG Torches • K870-2 Foot Amptrol™ • K963-4 Hand Amptrol™ • More options at end of section

• Compact and Durable Case – IP23 rated to withstand harsh environments. • Integrated TIG Torch and Spool Gun Solenoid – Makes for fast changeovers to TIG welding or spool gun operation. Shown: K2774-2 Power Wave® C300 Steel Ready-Pak® Pkg.

Literature: E5.100

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Wire Feed Speed Range ipm (m/min)

Wire Size Range inches (mm)

HxWxD inches (mm)

Net Weight lbs.(kg)

Power Wave® C300

K2675-2

3 Ph 50/60: 208/220-230/380-415/ 460/575

300A/29V/40% 250A/27V/100%

3 Ph/40% Duty Cycle: 30/28/16/14/11A

50-700 (1.27-17.8)

18.8 x 14 x 27.4 (478 x 356 x 697)

100 (47.6)

Power Wave® C300 Steel Ready-Pak® Pkg.

K2774-2

Solid: .023-.045 (0.6-1.2) Cored: .035-.045 (0.9-1.2)

40.2 x 24 45.2 (1021 x 609 x 1148)

180 (81.6)

Power Wave® C300 Educational Ready-Pak® Pkg.

K2774-4

1 Ph 50/60: 208/220-230

1 Ph/40% Duty Cycle: 53/48/29A

www.lincolnelectric.com/multi-process-welders

ADVANCED PROCESS WELDERS Processes • Stick • DC TIG • Pulsed DC TIG

Power Wave S350 ®

Portable, Powerful, Multi-Process. www.lincolnelectric.com/green

The multi-process Power Wave S350 provides an extremely fast arc response, includes over 65 standard welding waveforms for optimized performance on almost any application and efficiently converts input power to reduce operational costs – all in a compact, rugged case.

Output

CC CV

• MIG • Pulsed MIG • Flux-Cored 1 3 50 60

Input

PHASE

Base Unit (K2823-3) Includes • Input Power Cord, 10 ft. (3.0 m) Key Options • K3001-1 S-Series User Interface Kit • K2902-1 Power Wave® STT® Module • K2829-1 115V Auxiliary Kit • K1764-1 Inverter & Wire Feeder Cart • K875 Accessory Kit • K857-2 Remote Output Control • K870-2 Foot Amptrol™ • Magnum® PRO Semiautomatic Guns • Pro-Torch™ TIG Torches • More options at end of section

• PowerConnect™ Technology (Patent-Pending) – Automatically adjusts to input power from 200-600V, 50 or 60 Hz, single phase or three phase. Welding output remains constant through the entire input voltage range. • Tribrid™ Power Module – Exceptional welding performance with high power factor and efficiency. • Production Monitoring™ 2 – Track equipment usage, store weld data and configure fault limits to aid in production analysis and process improvements. • Optional 115V (10A) AC Duplex Auxiliary Power Receptacle – Patent-pending Surge Blocker™ Technology ensures simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current).

Wire Feeders Power Feed™ 10M, Power Feed™ 25M Shown: K2823-1 Power Wave® S350

• Compact and Durable Case – IP23 rated to withstand harsh environments.

Literature E5.110

• Standard Ethernet – Allows for effortless software upgrades through www.powerwavesoftware.com. Product Name

Product Number

Input Voltage

Input Current @ Rated Output

Power Wave® S350

K2823-3

208/230/380415/460/575/ 1/3/50/60

3 Ph / 40% Duty Cycle: 39/35/19/17/14 3 Ph / 100% Duty Cycle: 31/28/15/14/11 1 Ph / 40% Duty Cycle: 60/671/NA/NA/NA 1 Ph / 100% Duty Cycle: 60/53/NA/NA/NA

Power Wave® S350 One-Pak® (steel) (1)

K3005-1

Rated Output Current/Voltage/Duty Cycle

Output Range(3)

5-350A GMAW: 350A/31.5V/40%2 SMAW: 250A/30V/100% GMAW: 300A/29V/100% GTAW-DC: 350A/24V/40% 2 GTAW-DC: 300A/22V/100% SMAW: 325A/33V/40%

208/230/380415/460/575/ 1/3/50/60

Based on the U.S. National Electrical Code

(2)

230 Volt/1 Phase inputs, the peak rating is at 30% duty cycle, except for GTAW.

(3)

Net Wt. lbs. (kg)

20.40 x 14 x 24.80 (518 x 356 x 630)

85 (38.6)

52 x 39 x 26 (1321 x 991 x 660)

450 (204.1)

On 208 Volt inputs, the maximum output is limited to 300 amps.

Power Wave STT Module ®

HxWxD inches (mm)

Processes • GMAW-STT® Output

Add STT ® Process Capability Add STT® (Surface Tension Transfer®) process capability to any compatible Power Wave® S-Series power source to gain outstanding puddle control for critical sheet metal or pipe root pass welding. • Exceptional Arc Control - Outstanding burnthrough control on thin metal or critical pipe welding.

STT DC

Input

VDC

U.S./International Model (K2902-1) Includes • Power Source Output Pigtail Adapter Cable (Tweco®-style) • Remote Voltage Sense Lead, 25 ft. (3.7 m) CE Model (K2921-1) Includes • Sync Tandem/STT® Receptacle • ArcLink® Receptacle • Sense Lead

• UltimArc™ - In synergic STT® modes, it dynamically and simultaneously controls all heat input parameters together, including peak, background and tailout currents. The result is easy procedure setting for the operator.

Literature E5.190

• Modular Design - Allows easy connection and fast digital ArcLink® communication with compatible S-Series Power Wave® power sources, Power Feed™ wire feeders, and water coolers. Add STT® capability without having to purchase a second power source.

Shown: K2921-1 CE Model Shown: K2902-1 US/International Model

• Compact Footprint - Securely connects directly below Lincoln S-Series Power Wave® models, without taking valuable floor space. • Self-Protecting Circuits - The module will protect itself from the excessive transient voltages associated with highly inductive weld circuits. Product Name

Product Number

Power Wave® STT® Module

K2902-1 US/International K2921-1 CE Model

www.lincolnelectric.com/multi-process-welders

Input Power 40V DC

Rated Output(1) Current/Voltage/Duty Cycle

HxWxD inches (mm)

Net Weight lbs.(kg)

100% Duty Cycle: 450A 60% Duty Cycle: 500A 40% Duty Cycle: 550A Peak (MAX.): 750A

11.5 x 13.9 x 25.4 (292 x 353 x 645)

47 (21.3)

(1)

Dependent on host welding power source output.

ADVANCED PROCESS WELDERS

Power Wave 355M ®

COMMUNICATIONS PROTOCOL

Superior Arc Performance. Revolutionary Communication.

Processes • Stick • TIG • MIG Output

Choose the compact, efficient Power Wave 355M inverter-based welding power source for advanced process semiautomatic welding, including aluminum push-pull capability.

• Pulsed • Flux-Cored • Gouging

CC CV

Input

1 3 50 60 PHASE

• Waveform Control Technology® gives you the ability to select the right waveform for each application—that means the arc has been optimized for each wire type and size for exceptionally smooth arc performance. • Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the wire feeder. • Push-pull capability for ultimate aluminum welding with the Power Feed™ 10M or Power Feed™ 25M wire feeder.

www.lincolnelectric.com/green

• Pulse-On-Pulse® welding mode improves cleaning action when welding aluminum and delivers a TIG-like bead appearance.

Ready-Pak® Package for Steel (K2372-1) Includes • Power Wave® 355M (K2368-1) • Power Feed™ 10M Bench (K2230-1) • .035 and .045 in. (0.9 and 1.1 mm) Drive Roll & Spilt Wire Guide Kit • Magnum® 400 Gun Pkg., 15 ft. (4.5 m) • Work & Wire Feeder Power Cable Pkg. • Harris® Flowmeter/Regulator, 10 ft. (3.0 m) • Inverter and Wire Feeder Cart • 10 ft. (3.0 m) Power Input Cord Key Options • K586-1 Deluxe Adjustable Gas Regulator and Hose Kit • K1764-1 Inverter & Wire Feeder Cart • K1803-1 Work & Feeder Cables Pkg. • K2436-1 Ethernet/DeviceNet™ Interface • More options at end of section

• Power Mode® maintains a stable, smooth arc for short arc welding on thin materials. • State-of-the-art inverter technology provides high power efficiency, excellent welding performance and a lightweight, compact design. • Rigorous environmental, mechanical and weld testing ensures ruggedness and reliability.

Shown: K2368-1 Power Wave® 355M

Wire Feeders Power Feed™ 10M, Power Feed™ 25M Literature: E5.146

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Power Wave® 355M

K2368-1

3 ph: 200/208-230/380-400/ 415-460/575/3/50/60

350A/34V/60% (300A/32V/100%)

3 ph: 50/50-42/28-27/26-23/18A 1 ph: 94-85/64-42/37A

Power Wave® 355M/ Power Feed™ 10M Ready-Pak® Pkg.

K2372-1 (for steel)

1 ph: 208-230/415-460/575/ 1/50/60

350A/34V/60% (300A/32V/100%)

Power Wave 455M & Power Wave 455M/STT ®

COMMUNICATIONS PROTOCOL

www.lincolnelectric.com/green

Superior Arc Performance. Revolutionary Communication. • Waveform Control Technology® gives you the ability to select the right waveform for each application, enabling patented processes like Pulse-On-Pulse®, Power Mode® and RapidArc®. • Choose from over 60 standard welding waveform programs that offer a broad range of electrode size, type and shielding gas combinations to give you optimal appearance, penetration, beadshape and travel speed for each application.

• Push-Pull capability delivers ultimate aluminum welding with the Power Feed™ 10M and Power Feed™ 25M wire feeder. Shown: K2203-1 Power Wave® 455M/STT®

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Power Wave® 455M Power Wave® 455M/ Power Feed™ 10M Ready-Pak® Power Wave® 455M/STT® Power Wave® 455M/STT® Pipefab™ Ready-Pak® Power Wave® 455M Power Wave® 455M/STT®

K2202-1

208/230/460/575/3/50/60

60Hz: 450A/38V/100% (570A/43V60%) 50Hz: 400A/36V/100% (500A/40V/60%)

60Hz: 58/53/25/22A (82/78/37/31A) 50Hz: 49/45/23/18A (67/61/31/25A) 60Hz & 50Hz: 36/33A (48/44A)

K2202-2 K2203-2

380/415/3/50/60

5-425A

14.8 x 13.3 x 27.9 (376 x 338 x 709)

81.5 (37)

— —

250 (113)

Processes • Stick • TIG • MIG • Pulsed Output

CC CV

• STT® (455M/STT® only) • Flux-Cored • Gouging DC

Input

3 PHASE

50 60 Hz

Ready-Pak® Pkg. (K2375-1) Includes • Power Wave® 455M (K2202-1) • Power Feed™ 10M Bench (K2230-1) • .040-.045 in. (1.0-1.1 mm) Drive Roll & Guide Tube Kit • Magnum® 400 Gun Pkg.,15 ft. (4.5 m) • Work Lead Package • Harris® Flowmeter/Regulator, 10 ft. (3.0 m)

Wire Feeders Power Feed™ 10M, Power Feed™ 25M Literature: E5.161

Product Name

K2375-1 K2203-1 K2792-1

Net Weight lbs.(kg)

Key Options • K2149-1 Work Lead Package • K2207-2 Ethernet/DeviceNet™ Module • K1570-1 Dual Cylinder Undercarriage • K1813-1 Cool Arc® 40 • More options at end of section

• Optional communication modules provide networking and process monitoring capabilities via DeviceNet™ or Ethernet.

• Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the wire feeder.

HxWxD inches (mm)

Output Range

60Hz & 50Hz: 400A/36V/100% (500A/40V/60%)

Output Range 5-570A

HxWxD inches (mm)

Net Weight lbs.(kg)

26.1 x 19.9 x 32.9 (663 x 505 x 835)

286 (130) 477 (216) 293 (133) 549 (249) 280 (127) 340 (154)

www.lincolnelectric.com/multi-process-welders

ADVANCED PROCESS WELDERS

Advanced Process Welder Options See the “Recommended Equipment Options” section for descriptions. Invertec® STT® II General Options K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K940-25 Sense Lead Kit, 25 ft. (7.6 m) K940-75 Sense Lead Kit, 75 ft. (22.9 m) K1796-25 Coaxial Weld Power Cable (350A), 25 ft. (7.6 m) K1796-50 Coaxial Weld Power Cable (350A), 50 ft. (15.2 m) K1796-75 Coaxial Weld Power Cable (300A), 75 ft. (22.9 m) K1796-100 Coaxial Weld Power Cable (300A), 100 ft. (30.5 m) K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. (30.5 m) K852-70 Twist Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable K852-95 Twist Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable K1759-70 Twist Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable K1759-95 Twist Mate™ Receptacle for 2/0-3/0, 70-95 mm2 cable K2176-1 Twist Mate™ to Lug Cable Adapter — Weld Fume Control System Wire Feeder Options — STT®-10, LN-25 PRO Dual Power

Power Wave® C300 General Options K2378-1 Medium Canvas Cover K2734-2 Understorage Cart K2909-1 12-pin to 6-pin Adapter Cable K2910-1 12-pin to 7-pin Adapter Cable — Weld Fume Control System Stick Options K875 Accessory Kit, 150 amps K857-2 Remote Output Control, 12-pin, 25 ft. (7.6 m) TIG Options K1782-2 PTA-17, 150 Amp, Air-Cooled TIG Torch, 12.5 ft. (3.8 m) length, 2-cable K1782-4 PTA-17, 150 Amp, Air-Cooled TIG Torch, 25 ft. (7.6 m) length, 2-cable K1783-2 PTA-26, 200 Amp, Air-Cooled TIG Torch, 12.5 ft. (3.8 m) length, 2-cable K1783-4 PTA-26, 200 Amp, Air-Cooled TIG Torch, 25 ft. (7.6 m) length, 2-cable KP508 Parts Kits for PTA-17 Series Torches KP509 Parts Kits for PTA-26 and PTW-18 Series Torches K870-2 Foot Amptrol™ 12-pin K963-4 Hand Amptrol™ 12-pin K814 Arc Start™ Switch K2505-3 TIG Torch Twist Mate™ to Stud Adapter Cable, 2 ft. (0.61 m) Gas Hose

Power Wave® C300, con’t. Wire Feeder Options K489-8 Fast-Mate™ Adapter K2490-1 Magnum® 250LX™ Spool Gun K2519-1 Magnum® 250LX™ Spool Gun Control Cable Extension, 25 ft. (7.6 m) K3038-1 Python®-Plus Push-Pull Gun, Air-Cooled, 15 ft. (4.6 m) K3038-2 Python®-Plus Push-Pull Gun, Air-Cooled, 25 ft. (7.6 m) K3038-3 Python®-Plus Push-Pull Gun, Air-Cooled, 50 ft. (15.2 m) K2704-2 Cougar™ Push-Pull Gun, Air-Cooled, 25 ft. (7.6 m) K2704-3 Cougar™ Push-Pull Gun, Air-Cooled, 50 ft. (15.2 m)

Power Wave® S350 General Options K3001-1 S-Series User Interface Kit K2902-1 Power Wave® STT® Module K2829-1 115V Auxiliary Power Kit K2827-1 DeviceNet™ Kit K1764-1 Inverter and Wire Feeder Cart K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K1803-2 Work and Wire Feeder Weld Cable Package with Tweco®-Style Plugs K2946-1 Tweco®-Style Adapter Plug K2909-1 12-pin to 6-pin Adapter Cable K940-25 Sense Lead Kit, 25 ft. (7.6 m) K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m) — Weld Fume Control System Stick Options K875 Accessory Kit, 150 Amp K857-2 Remote Output Control, 12-pin, 25 ft. (7.6 m) TIG Options K1782-1 PTA-17 TIG Torch, 12.5 ft. (3.8 m) K1782-3 PTA-17 TIG Torch, 25 ft. (7.6 m) KP508 Parts Kit For PTA-17 Series Torches K1783-1 PTA-26 TIG Torch, 12.5 ft. (3.8 m), 2 pc K1783-3 PTA-26 Pro-Torch TIG Torch, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870-2 Foot Amptrol™ 12-pin K963-4 Hand Amptrol™ 12-pin K960-3 Tweco®-Style TIG Torch Adapter Wire Feeder Options — Power Feed™ 10M, Power Feed™ 25M

Power Wave® 355M General Options K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) K1764-1 Inverter and Wire Feeder Cart K1702-1 Dual Cylinder Mounting Kit K852-70 Twist Mate™ Cable Plug for 1/0-2/0, 50-70 mm cable K852-95 Twist Mate™ Cable Plug for 2/0-3/0, 70-95 mm cable K1759-70 Twist Mate™ Receptacle for 1/0-2/0, 50-70 mm cable K1759-95 Twist Mate™ Receptacle for 2/0-3/0, 70-95 mm cable K2176-1 Twist Mate™ to Lug Cable Adapter K940-25 Sense Lead Kit, 25 ft. (7.6 m) K940-75 Sense Lead Kit, 75 ft. (22.9 m) K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m) K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m) K1803-1 Work and Wire Feeder 2/0 Weld Cable Package, 10 ft. (3.0 m) K2436-1 Ethernet/DeviceNet™ Communication Interface — Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp TIG Options K2265-1 TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled) Wire Feeder Options — Power Feed™ 10M, Power Feed™ 25M

Power Wave® 455M & 455M/STT® General Options K2207-2 Ethernet/DeviceNet™ Interface Module K1570-1 Dual Cylinder Platform Undercarriage K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60 K2149-1 Work Lead Package K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m) K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m) — Weld Fume Control System Stick Options K704 Accessory Kit, 400 Amp TIG Options K1782-7 PTA-17V TIG Torch, 12.5 ft. (3.8 m), 2 pc K1783-7 PTA-26V TIG Torch, 12.5 ft. (3.8 m), 2 pc Wire Feeder Options — Power Feed™ 10M, Power Feed™ 25M

Production Monitoring™ 2 Software Advanced weld data collection and monitoring allows fabricators to analyze and improve their welding operations and processes. Features • Collect short- and long-term welding logs – Complete with statistics for each recorded weld. • Set logical limits – Monitor arc current, arc voltage and wire feed speed and set acceptable fault limits for alerts, reports and corrective actions. • Build up to thirty-two (32) distinct Weld Profiles – With separate limit settings for each profile (number of profiles is dependent on system configuration). • Power Wave® Email Functionality – Send various email alerts regarding weld limit faults and other error data to multiple users. • Track wire usage – Automatically monitor wire consumption and deliver email notification to appropriate personnel to minimize downtime. 32

www.lincolnelectric.com/multi-process-welders

Visit the demo site for a test drive: www.lincolnproductionmonitoring.com

MULTI OPERATOR

WELDING SYSTEMS

• Great For Field or Shop Applications • Multiple Arcs • Simultaneous Welding with a Number of Operators ™

Multi-Weld 350 MULTI-ARC SYSTEMS

Connect Several DC+ Welders to One Power Supply

Invertec V350-PRO

Flextec 450

Compact multi-process welding. Select 4 or 6 Pack.

Compact Stick/TIG Welding. Select 4 or 8 Pack.

™

COMING SOON

OUTPUT

Hertz

DC+ Welding Only

5-275

1/3

50,60

•

Invertec V350-PRO

CC CV CC CV

5-425

1/3

50/60

•

10-500

50/60

Flextec 450 ™

KEY:

Excellent

Good

Touch-Start TIG®

Phase

Invertec V275-S

Arc Gouge

•

Flux-Cored

—

Pulsed

—

MIG

30-350

TIG

DC+ only

Current Range (Amps)

Stick

Polarity

CC CV

Multi-Weld ™ 350 ®

RACKS

FEATURES

INPUT

PROCESS

Mode MULTI ARC

MODEL

POWER SOURCE RACK SYSTEMS

One Disconnect Switch

Invertec V275-S

Optional

www.lincolnelectric.com/racks

MULTI-OPERATOR WELDING SYSTEMS ™

Multi-Weld 350

Chopper Technology®

Connect Several DC+ Welders to One Power Supply

Output

The Multi-Weld™ 350 system offers a cleaner, safer job site, and allows operators to have high performance welding control right where they need it – at the arc. • Independent arcs. Starting or stopping one Multi-Weld doesn’t affect the welding of the others.

• The Multi-Weld™ 350 is capable of continuous operation at 350 amps in 122°F (50°C) air temperature. • No control cables are needed. Single weld cable output from the power source to one or several Multi-Weld™ 350s.

• High efficiency design uses less than half the power of other grid systems.

• Additional stick welding controls include hot start, arc force, and electrode type selection (E7018 & E6010).

Multi-Weld™ 350

K1735-1

80V DC

Input

VDC

Wire Feeders LN-25 PRO

• Lincoln® Chopper Technology® for quality welds with instant control of the arc for superior welding results.

Input Volts

Power Sources Idealarc® DC-655, Idealarc® DC-1000, Idealarc® DC-1500, SAE-400®, SAE-500®, Vantage® 500

• Controls are located close to the operator for quick access.

Product Number

CC CV

Key Options • K1736-1 Distribution Box • K852-70 Twist Mate™ Welding Cable Connectors • K1759-70 Twist Mate™ Female Plug • K857 Remote Output Control • More options at end of section

™

Product Name

Processes (DC+ only) • Stick • MIG • Flux-Cored • Gouging

Literature E5.302

Shown: K1735-1 Multi-Weld™ 350

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

350A/34V/100% (DC+ only output)

165A

Output Range 15-40 Volts 30-350 Amps Max. OCV: 76V

HxWxD inches (mm)

Net Weight lbs.(kg)

11.6 x 10 x 21.5 (295 x 254 x 546)

59 (27)

Processes:

Inverter Racks

www.lincolnelectric.com/green

Featuring Invertec V275-S or V350-PRO Power Sources with Tweco Output Connectors ®

Invertec® V275-S • Stick • TIG • Gouging Output

Ideal for grouping several inverter power sources in a portable industrial-grade package. These inverter racks are constructed of heavy gauge square tubular steel to ensure long life, yet maintain an extremely compact size.

CC DC

Input

3 PHASE

50 60 Hz

Invertec® V350-PRO • Stick • Flux-Cored • TIG • Gouging • MIG

• One easy connection allows power sources to be connected with one easy primary drop.

Output

• The power sources are factory installed in the rack and wired to the main power distribution panel.

CC CV

Input

3 PHASE

50 60 Hz

Key Options • K2665-1 Caster Kit • More options at end of section

• Weather-resistant IP-23 S-rated power sources. • Entire system meets National Electrical Code (NEC).

Literature E5.92

• 200 amp, 600 volt, 3-phase main disconnect switch. • Individual fuses provide overcurrent protection for each power source.

Shown: K2667-2 V350-PRO Tweco® 6-Pack Rack

• Standard length input cord insures the power sources can be placed in any position on the rack. Product Name

Product Number

4-Pack Rack V275-S 8-Pack Rack V275-S

K2666-1

4-Pack Rack V350-PRO 6-Pack Rack V350-PRO

K2667-1

K2666-2

Rack Input Power(1)

Rated Output Current/Voltage/Duty Cycle(2)

Rack Input Current @ Rated Output

208/230/460/575/3/60 220/380/400/415/440/3/50 208/230/460/575/3/60 220/380/400/415/440/3/50

275A/31V/35% 250A/30V/35% 275A/31V/35% 250A/30V/35%

96/89/46/39A 89/53/53/50/46A 161/149/77/65A 149/89/89/83/77A

208/230/380-415/460/575/3/50/60

350A/34V/60%

128/67/57A

K2667-2

(1)

Fused for 380/460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed.

www.lincolnelectric.com/racks

HxWxD in. (mm)

Net Weight lbs.(kg)

5-275A

60.0 x 38.0 x 33.5 (1524 x 965 x 851) 60.0 x 59.0 x 33.5 (1524 x 1499 x 851)

483 (219) 986 (447)

5-425A

60.0 x 44.5 x 33.5 (1524 x 1130 x 851) 60.0 x 59.0 x 33.5 (1524 x 1499 x 851)

796 (361) 1,039 (471)

Output Range

171/90/76A (2)

Based on a 10 minute period. Output is for each individual machine.

MULTI-OPERATOR WELDING SYSTEMS Processes • Stick • DC TIG • MIG • Flux-Cored • Gouging

Flextec 450 Racks ™

Output

Product Name

Product Number

Rack Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Output Range

4-Pack Rack Flextec™ 450

K2956-1

380/460/575/3/50/60

450A/38V/60% 400A/36V/100%

103/75/61A

5-500 Amps

6-Pack Rack Flextec™ 450

K2957-1

138/100/81A

CC CV

Input

50 60 Hz

PHASE

HxWxD in. (mm)

Net Weight lbs.(kg)

70.25 x 37.5 x 33.0 (1,784 x 952 x 838)

800 (363)

70.25 x 49.5 x 33.0 (1,784 x 1257 x 838)

1,100 (499)

Multi-Operator Options See the “Recommended Equipment Options” section for descriptions. Multi-Weld™ 350

Inverter Racks

General Options K1736-1 Distribution Box K852-70 Twist Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable K852-95 Twist Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable K1759-70 Twist Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable K1759-95 Twist Mate™ Receptacle for 2/0-3/0, 70-95 mm2 cable K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) — Weld Fume Control System Power Source Options DC-655, DC-1000 & DC-1500 SAE-400®, SAE-500®, Vantage® 500 Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder

Power Source Options K2269-3 Invertec® V275-S K1728-13 Invertec® V350-PRO K2882-1 Flextec™ 450 General Options K2665-1 Caster Kit

www.lincolnelectric.com/racks

ENGINE DRIVES COMMERCIAL

• For Farm, Contractors, and Maintenance • Outstanding Arc For Stick, TIG and Wire Welding • Plenty of AC Generator Power • Rugged Reliability

300 Amps for more DC Stick/Pipe/ Touch Start TIG®/Wire Welding/ AC Generator. Gasoline Powered.

Ranger 305 D 300 Amps for more DC Stick/Pipe/

DC TIG/Wire Welding/AC Generator. Liquid Propane Gas Powered.

Touch Start TIG®/Wire Welding/ AC Generator. Diesel Powered.

Tube Frame

Chopper Technology®

Reactor Technology

Arc Gouge in. (mm)

70-140 AC

5,500(S)/4,000(C)

•

Outback® 145

50-145 DC

4,750(P)/4,250(C)

•

Outback® 185

50-185 DC

5,700(P)/5,200(C)

•

Ranger ® 225

CC/CV

50-225 DC

Ranger ® 250 GXT

CC/CV AC/DC

Ranger ® 305 G

CC/CV

50-250 DC 50-250 AC

10,500(P)/9,000(C)

5/32 (4.0)

•

11,000(P)/10,000(C)

3/16 (4.8)

•

• • •

10,500(P)/9,500(C)

3/16 (4.8)

•

• • • • • • •

10,000(P)/9,000(C)

3/16 (4.8)

•

10,000(P)/9,500(C)

3/16 (4.8)

•

• • • • • • •

20-305 DC

40-300 DC Pipe

MIG

AC TIG

Pipe

Bulldog® 140

Current Range (Amps)

Stick

Polarity

Flux-Cored

FEATURES

Mode

(C)=Continuous (P)=Peak (S)=Surge

DC Touch Start TIG®

AC Generator Power (In Watts)

Gasoline

PROCESS

OUTPUT

MODEL

DC TIG Scratch Start

140-225 AMP MODELS 250-300 AMP MODELS

Ranger 305 LPG 300 Amps for more DC Stick/Pipe/

Digital Meters

250 Amps AC/DC @ 100% Duty Cycle

Hot Start

Ranger 305 G

Arc Force Control

Ranger 250 GXT

225 Amps DC Stick Welding @ 40% Duty Cycle

Welding / AC Generator

Downhill Pipe Mode

Smooth DC Welding / AC Generator

Remote Capable

Portable AC Welder / AC Generator

Ranger 225

Outback 185 Weld Thicker Material Using DC

Electric Fuel Gauge

Outback 145

Enclosed Case

Bulldog 140

20-250 DC TIG

LPG Diesel

20-300 DC

Ranger ® 305 LPG Ranger ® 305 D

40-300 DC Pipe 20-250 DC TIG

• • • • •

20-305 DC

CC/CV

40-300 DC Pipe 20-250 DC TIG

KEY: 36

CC/CV

Excellent

www.lincolnelectric.com/engine-drives

Good

Optional

ENGINE DRIVES: COMMERCIAL

Bulldog 140

Processes • Stick

Portable AC Welder / AC Generator

Output

CC AC

Input

5.5s kW

Key Options • K875 Accessory Kit • K2722-1 Undercarriage • K2819-1 Lift Bail Kit • K2804-1 Canvas Cover • K2471-1 POWER MIG® 140C • K2473-1 POWER MIG® 180C • K2532-1 Magnum® 100SG Spool Gun (Requires POWER MIG® 140C or 180C) • More options at end of section

It’s great for homeowners and anyone who needs portable AC stick welding and AC generator power! • Low-Lift™ Grab Bars (patent-pending) – More leverage for lifting unit on and off truck beds. Provides extra protection against product damage. • 1-1/4 in. (32 mm) Diameter Rugged Tube Frame – Great for all-around sturdy protection. Largest diameter tube frame in its class! • 6.8 Gallon (25.7 Liter) Fuel Tank – For extended run times, less frequent re-fueling. Large fuel fill opening for easy re-fueling, too!

Literature E6.31

• AC Welding with up to 1/8 in. (3.2 mm) Stick Electrode – Up to 140 amps of AC output for many applications.

Outback®/Bulldog® Canvas Cover To protect your machine when not in use. Made from attractive red canvas material that is flame retardant, mildew resistant and water repellent. Order K2804-1

• 5,500 Watts Surge (4,000 Watts Continuous) AC Generator Power – For many uses, including grinder, work lights, pump, motor starting or emergency power. Plug in a Lincoln® POWER MIG® 140C or POWER MIG® 180C for wire welding! Product Name

Product Number

Bulldog® 140

K2708-1

Rated Output Current/Voltage/Duty Cycle 125A AC/20V/30% 100A AC/25V/60%

Shown: K2708-1 Bulldog ® 140

Output Range

Engine Model

70 - 140A AC 5,500 Watts Surge 4,000 Watts Continuous

Subaru® EX30

Number of Cylinders

HP@ Speed (rpm)

Dimensions - H x W x D inches (mm)

Net Weight lbs. (kg)

10 @ 3,600

25.5 x 21.1 x 31.5 (647 x 536 x 800)

205 (93)

Outback 145 & 185

Processes • Stick

Built for the Outdoors!

Output

™

Outback® models are great for service trucks, fence contractors, maintenance crews, farmers, ranchers and anyone who needs portable DC stick welding and AC generator power! • Low-Lift™ Grab Bars – More leverage for lifting unit on and off truck beds. Provides extra protection against product damage. • Outback® 185 model includes electric start switch and choke control. All engine controls on front control panel for easy access, especially when mounted on truck beds. • 1-1/4 in. (32 mm) Diameter Rugged Tube Frame for all-around sturdy protection. • 6.8 Gallon (25.7 Liter) Fuel Tank for extended run times and less frequent re-fueling. Large fuel fill opening for easy re-fueling, too! • DC Welding with up to 1/8 in. (3.2 mm) stick electrode on Outback® 145 and 5/32 in. (4 mm) stick electrode on Outback® 185. • Versatile AC Generator Power – 4,750 Watts Peak (4,250 Watts Continuous) on Outback® 145 and 5,700 Watts Peak (5,200 Watts Continuous) on Outback® 185. Use for many tasks, including powering a grinder, work lights, pump, motor starting, or emergency power. Plug in a Lincoln POWER MIG® 140C or POWER MIG® 180C for wire welding!

CC DC 4.7

(1)

5.7P kW

(2)

Input

Key Options • K875 Accessory Kit • K2793-1 Spark Arrestor Kit (Outback® 185 only) • K2722-1 Undercarriage • K2819-1 Lift Bail Kit • K2804-1 Canvas Cover • K1690-1 GFCI Receptacle Kit (2 Kits Required) • K2471-1 POWER MIG® 140C • K2473-1 POWER MIG® 180C • K2532-1 Magnum® 100SG Spool Gun (Requires POWER MIG® 140C or 180C) • More options at end of section Literature E6.65 (Outback® 145) E6.70 (Outback® 185) (1)

Outback ® 145 Outback ® 185

(2)

Shown: K2707-1 Outback® 145 Shown: K2706-1 Outback® 185

Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

Output Range

Type of Engine

No. of Cyl.

HP & Speed (rpm)

HxWxD inches (mm)

Net Weight lbs.(kg)

Outback® 145

K2707-1

80A DC/25V/100% 100A DC/25V/60% 125A DC/25V/30%

50-145 DC 4,750 Watts Peak 4,250 Watts Continuous

Subaru® EX30

10 @ 3,600

25.5 x 21.1 x 31.5 (647 x 536 x 800)

238 (108)

Outback® 185

K2706-1

100A DC/25V/100% 130A DC/25V/60% 150A DC/25V/20%

50-185 DC 5,700 Watts Peak 5,200 Watts Continuous

Kohler® CS 12.75

12.75 @ 3,600

25.5 x 21.1 x 31.5 (647 x 536 x 800)

310 (141)

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ENGINE DRIVES: COMMERCIAL Processes • Stick • TIG • MIG

Ranger 225 ®

Got It Covered! ™ Enclosed-Case Welder

Output

A great choice for getting the job done! For construction contractors, maintenance crews, farmers or ranchers, the Ranger® 225 does a variety of basic welding jobs.

10.5P kW

Input

Key Options • K1898-1 Spark Arrestor Kit • K886-2 Canvas Cover • K1737-1 All-Terrain Undercarriage • K704 Accessory Kit • K2613-1 LN-25 PRO Wire Feeder • K126-12 K126-PRO 350 amp Innershield® Gun • KP1697-068 Drive Roll and Guide Tube Kit • K2473-1 POWER MIG® 180C • K1816-1 Full KVA Adapter Kit • K2532-1 Magnum® 100SG Spool Gun (requires POWER MIG® 140C or 180C) • More options at end of section

• Totally Enclosed Case – The engine is fully protected. The case includes 3 service access doors. Low Noise – 76.4 dBA sound level at 23 ft. (7 m). 100.7 dB sound power (Lwa) at rated output. • Versatile DC Welding – Smooth DC welding output for a broad range of stick electrode types. The machine is also MIG, Flux-Cored and TIG capable (with optional equipment). • 10,500 Watts Peak Single-Phase AC Generator Power – Peak for motor starting. Features 9,000 watts continuous power for generator, plasma cutter, inverter welder, lights, grinder, or power tools. • 23 HP Kohler® Gasoline Engine – 2 cylinder, 4 cycle overhead valve air-cooled design. Includes oil drain extension for easy oil changes. A 12 gallon tank for extended run times. Consumption is only 1.3 gallons/hour at 210 amps DC, 25V, 100% duty cycle. Visual fuel level gauge is on both sides of unit.

CC CV

• Flux-Cored • Gouging

Shown: K2857-1 Ranger® 225

Literature E6.89

• Rugged Reliability – Welding and AC Generator Outputs Rated at 104ºF (40ºC). Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

Ranger® 225

K2857-1

225A DC CC/25V/40% 210A DC CC/25V/100% 200A DC CV/20V/100%

Output Range

Engine Model

50-225A DC 15-25V CV 10,500 watts peak 9,000 watts continuous

Kohler® OHV Command® CH23S

Number of Cylinders

HP@ Speed (rpm)

Dimensions - H x W x D inches (mm)

Net Weight lbs. (kg)

23 @ 3600

29.9 x 21.5 x 42.3 (759 x 546 x 1074) To Top of Exhaust Tube: 36.2 (920)

514 (233)

Processes • Stick • TIG • MIG • Flux-Cored • Gouging

Ranger 250 GXT ®

XTra Performance! XTra Power! XTra Protection!

Output

The Ranger® 250 GXT has all of the Xtras you need for construction and maintenance work—250 amps for AC or DC stick and wire welding, 11,000 watts peak AC generator power and a Lincoln Electric enclosed case.

• 11,000 Watts Peak Single-Phase AC Generator Power – 10,000 watts continuous power for generator, plasma cutter or inverter welder.

Input G

Literature E6.96

Shown: K2382-4 Ranger® 250 GXT

• 23 HP Kohler® Gasoline Engine – 2 cylinder, 4 cycle overhead valve air-cooled design. – Electric fuel pump avoids vapor lock. – Oil drain extension. – 12 gallon tank for extended run times. – Electric fuel gauge located on control panel. • Rugged Reliability – Welding and AC Generator Outputs Rated at 104ºF (40ºC).

Shown: K2382-5 Stainless Roof, Sides, Doors

Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

Output Range

Type of Engine

No. of Cyl.

HP & Speed (rpm)

HxWxD inches (mm)

Net Weight lbs.(kg)

Ranger® 250 GXT

K2382-4 K2382-5

250 AC/DC CC/25V/100% 250A DC CV/25V/100%

50-250A AC/DC 14-28V CV 11,000 watts peak 10,000 watts continuous

Kohler® OHV Command CH23S (Electric Fuel Pump)

23 @ 3600

29.9 x 21.5 x 42.3 (759 x 546 x 1074) To top of exhaust tube: 36.2 (920)

602 (273)

(Stainless Steel Roof, Case Sides & Engine Doors)

AC DC

Key Options • K886-2 Canvas Cover • K930-2 TIG Module • K1737-1 All-Terrain Undercarriage • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 100 ft. (30 m) • More options at end of section

• Totally Enclosed Case – Engine is fully protected. – Low Noise – 76.4 dBA sound level at 23 ft. (7 m). 100.7 dB sound power (Lwa) at rated output. – Choose from painted or stainless steel roof, case sides and engine doors. • Versatile AC/DC Welding – AC/DC welding output for a broad range of stick electrode types. – Excellent AC TIG welding with optional TIG Module. – MIG and Flux-Cored capable (with optional equipment). – Remote ready!

CC CV

www.lincolnelectric.com/engine-drives

ENGINE DRIVES: COMMERCIAL

Ranger 305 G, 305 LPG & 305 D ®

300 Amp DC Gasoline or Diesel Engine–Driven Welder/Generators

Processes • Stick • TIG • MIG Output

Whether you run a gasoline or diesel fleet, or require LPG power, these powerful stick, TIG, wire and pipe welders are ready for all day, everyday performance. Rugged and dependable, Ranger® 305 G, 305 D and 305 LPG models feature a totally enclosed case for maximum protection and a 12 gallon (45 L) fuel tank to last the entire day.

Input

CC CV (1)

• Flux-Cored • Gouging DC L P G

10.5P

(1)

(2)

(2)(3)

(3)

Ranger® 305 G One-Pak® Package Includes • K1726-5 Ranger® 305G • K704 Accessory Kit, 400 Amp • K2613-1 LN-25 PRO Wire Feeder • K126-12 K126™ PRO 350 amp Innershield® Gun • KP1697-068 Drive Roll Kit • .072 in. (1.8 mm) NR®-232, 25 lb. (11.3 kg) Spool

Chopper Technology® www.lincolnelectric.com/green

Ranger® 305 LPG One-Pak® Package (K2944-1) Includes • K2937-1 Ranger® 305 LPG • K1770-1 Factory Undercarriage • K1745-1 Welding Gas Cylinder/ LPG Tank Holder • K2361-1 LPG Tank Strap • K704 Accessory Kit • ED032589 1/8 in. (3.2 mm) Excalibur® 7018 MR Stick Electrode - Six 10 lb. (4.5 kg) Easy Open Cans

Shown: K2937-1 Ranger® 305 LPG

Shown: K1726-5 Ranger® 305 G

Ranger® 305 D One-Pak® Package Includes • K1727-3 Ranger® 305 D • K704 Accessory Kit, 400 Amp • K2613-1 LN-25 PRO Wire Feeder • K126-12 K126™ PRO 350 amp Innershield® Gun • KP1697-068 Drive Roll Kit • .072 in. (1.8 mm) NR®-232, 25 lb. (11.3 kg) Spool

Shown: K1727-3 Ranger® 305 D

• Excellent DC multi-process welding for general purpose stick, downhill pipe (stick), TIG, CV wire welding up to 5/64 in (2.0 mm) diameter electrodes, (100% CO2 and mixed gas) and arc gouging with up to 3/16 in. (4.8 mm) carbons. • Lincoln’s® Chopper Technology® provides easy starts, a smooth arc, low spatter and excellent bead appearance. • Digital Weld Meters – For amps and volts. Precisely preset procedures and monitor actual welding output.

• A portable powerhouse – - Ranger 305 G : 10,500 watts peak and 9,500 continuous watts. - Ranger 305 LPG : 10,000 watts peak and 9,000 continuous watts. - Ranger 305 D : 10,000 watts peak and 9,500 continuous watts.

Key Options • K886-2 Canvas Cover (Ranger® 305 G and LPG) • K704 Accessory Kit, 400 Amp • K857-1 Remote Output Control, 100 ft. (30 m) • More options at end of section

• Arc force control provides a soft or more forceful digging arc.

Literature E6.117 (Ranger® 305 G) E6.119 (Ranger® 305 LPG) E6.118 (Ranger® 305 D)

• Built-in “hot” start for easier starts and restrikes. • Touch Start TIG® DC – Lift tungsten to start the arc.

Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

Output Range

Type of Engine

No. of Cyl.

HP & Speed (rpm)

HxWxD inches (mm)

Net Weight lbs.(kg)

Ranger® 305 G

K1726-5

305A DC CC/29V/100% 300A DC CV/29V/100%

Kohler® OHV Command® CH23S Gas Electric Fuel Pump

23 @ 3600

K2353-2

29.9 x 21.5 x 42.3 (759 x 546 x 1074) To top of exhaust tube: 36.2 (920) —

510 (231)

Ranger® 305 G One-Pak® Package Ranger® 305 LPG

20-305A DC 40-300A Pipe 20-250A DC TIG 14-29V CV 10,500 watts peak 9,500 watts continuous 20-300A DC 40-300A Pipe 20-250A DC TIG 14-29V CV 10,000 watts peak 9,000 watts continuous 20-305A DC 40-300A Pipe 20-250A DC TIG 14-29V CV 10,000 watts peak 9,500 watts continuous

29.9 x 21.5 x 42.3 (759 x 546 x 1073) To top of exhaust tube: 36.2 (920) —

480 (218)

29.9 x 21.5 x 52.3 (759 x 546 x 1327) To top of exhaust tube: 35.8 (909) —

698 (317)

Ranger® 305 LPG One-Pak® Package Ranger® 305 D

Ranger® 305 D One-Pak® Package

K2937-1

300A DC CC/25V/100% 300A DC CV/25V/100%

K2944-1 K1727-3

K2352-1

305A DC CC/29V/100% 300A DC CV/29V/100%

Kohler® OHV Command® CH730 LPG

Kubota® D722 Diesel EPA Tier 4 Final

25 @ 3600

18.8 @ 3600

(1)

Ranger® 305 G

(2)

Ranger® 305 LPG

—

— (3)

Ranger® 305 D

www.lincolnelectric.com/engine-drives

ENGINE DRIVES: COMMERCIAL

Engine Drives: Commercial/Small Contractor Options See the “Recommended Equipment Options” section for descriptions. Bulldog® 140

Ranger® 225

Ranger® 250 GXT

General Options K875 Accessory Kit, 150 Amp K2722-1 Undercarriage K2819-1 Lift Bail Kit K2804-1 Canvas Cover Wire Feeder Options K2471-1 POWER MIG® 140C K2473-1 POWER MIG® 180C Spool Gun Options K2532-1 Magnum® 100SG Spool Gun

General Options K802N Power Plug Kit, 20 amp T12153-9 Full-KVA Power Plug (1-phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K2635-1 Small Two-Wheel Road Trailer with Duo-Hitch™ K2639-1 Fender and Light Kit K2640-1 Cable Rack Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V (25ft 2pc) KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K2535-1 Precision TIG 225 Ready-Pak® K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Solid/Cored Wire OR K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 in. and .045 in. (0.9 and 1.1 mm) Solid Wire K2473-1 POWER MIG® 180C K1816-1 Full-KVA Adapter Kit (1-phase) K2532-1 Magnum® 100SG Spool Gun

General Options K802N Power Plug Kit, 20 Amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K2635-1 Small 2-Wheel Road Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K1783-4 Pro-Torch™ TIG Torch PTA-26, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-3 Control Cable (9-pin to 6-pin and 115V plug) K937-45 Control Cable Extension, 45 ft. (13.7 m) K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K938-1 Contactor Kit K939-1 Docking Kit Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 and .045 in. (0.9 and 1.1 mm) Solid K2473-1 POWER MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun

Outback® 145 General Options K875 Accessory Kit, 150 Amp K2722-1 Undercarriage K2819-1 Lift Bail Kit K2804-1 Canvas Cover K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) Wire Feeder Options K2471-1 POWER MIG® 140C K2473-1 POWER MIG® 180C Spool Gun Options K2532-1 Magnum® 100SG Spool Gun

Outback® 185 General Options K875 Accessory Kit, 150 Amp K2793-1 Spark Arrestor Kit K2722-1 Undercarriage K2819-1 Lift Bail Kit K2804-1 Canvas Cover K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) Wire Feeder Options K2471-1 POWER MIG® 140C K2473-1 POWER MIG® 180C Spool Gun Options K2532-1 Magnum® 100SG Spool Gun

www.lincolnelectric.com/engine-drives

ENGINE DRIVES: COMMERCIAL

Engine Drives: Commercial/Small Contractor Options, con’t. See the “Recommended Equipment Options” section for descriptions. Ranger® 305 G

Ranger® 305 LPG

Ranger® 305 D

General Options K802N Power Plug Kit, 20 amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1737-1 All-Terrain Undercarriage K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K2635-1 Small 2-Wheel Road Trailer and Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K2535-1 Precision TIG® 225 Ready-Pak K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 and .045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) K2473-1 POWER MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun

General Options K802N Power Plug Kit, 20 Amp T12153-9 Full-KVA Power Plug (1-phase) K1898-1 Spark Arrestor Kit K886-2 Canvas Cover K1770-1 Factory Undercarriage K1745-1 Welding Gas Cylinder/LPG Tank Holder K2361-1 LPG Tank Strap (requires K1745-1) K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30.5 m) K2627-2 Remote Output Control with 120V AC, 100 ft. (30.5 m) TIG Options K1783-9 PTA-26V Pro-Torch TIG Torch, 25 ft. (7.6 m), 2pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K2535-1 Precision TIG® 225 Ready-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Solid/Cored Wire KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Solid/Cored Wire K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 & .045 in. (0.9 & 1.1 mm) Solid Wire Spool Gun Options K2473-1 POWER MIG® 180C K1816-1 Full-KVA Adapter Kit (1-phase) K2532-1 Magnum® 100SG Spool Gun K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m)

General Options K802N Power Plug Kit, 20 Amp T12153-9 Full KVA Power Plug (1-Phase) K1690-1 GFCI Receptacle Kit, 120V, 20 Amp (2 required) K1898-1 Spark Arrestor Kit K2635-1 Small 2-Wheel Road Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), qty. 2 KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K963-3 Hand Amptrol™ (Rotary Track Style) K870 Foot Amptrol™ K2535-1 Precision TIG® 225 Ready-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder with Internal Contactor & Gas Solenoid K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 m) Cored/Solid K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 in. and .045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m) K2473-1 POWER MIG® 180C K1816-1 Full KVA Adapter Kit (required) K2532-1 Magnum® 100SG Spool Gun

www.lincolnelectric.com/engine-drives

ENGINE DRIVES INDUSTRIAL

Pipeliner 200D Cross-Country Pipe DC 200 Amp Diesel

Classic 300D Excellent for Pipe, Construction

Engine Driven Welder

and Maintenance

™

Big Red 500 Simple and Rugged. Stick, TIG and Arc Gouging.

Construction Welding

500 AMP MODELS

Corrosive Environments

Vantage 500 Vantage 500 and AirThree in One – Welder, 500 (Compact Case) Generator and Air Compressor Vantage High Output Multi-Process Powerhouse for ®

™

•

Classic ® 300D

40-350 DC

1-Phase: 3,000 (C)

3/16 (4.8)

•

Vantage ® 300

CC/CV

3-Phase: 12,500(P)/11,000(C) 1-Phase: 11,500(P)/10,000(C)

1/4 (6.3)

• •

•

3-Phase: 19,000(P)/17,000(C) 1-Phase: 12,000(P)/11,000(C)

5/16 (8.0)

• •

1-Phase: 3,600 (C)

5/16 (8.0)

40-300 DC Pipe 30-500 DC

Vantage ® 400

CC/CV

40-300 DC Pipe 20-250 DC TIG

Optional

Big Red ™ 500

SAE-500 ®

80-575 DC

1-Phase: 3,000 (C)

3/8 (10)

•

SAE-500 ® Severe Duty ™

80-575 DC

1-Phase: 3,000 (C)

3/8 (10)

•

Vantage ® 500

CC/CV

30-575 DC 40-300 DC Pipe

3-Phase: 20,000 (C) 1-Phase: 12,000 (C)

3/8 (10)

• •

•

3-Phase: 22,000 (P) / 20,000 (C) 1-Phase: 13,000 (P) / 12,000 (C)

3/8 (10)

• •

3-Phase: 20,000(C) 1-Phase: 12,000(C)

3/8 (10)

• •

60-500 DC

20-250 DC TIG

Vantage ® 500 (Compact Case)

CC/CV

30-575 DC 40-300 DC Pipe

CC/CV

40-300 DC Pipe 20-250 DC TIG

KEY:

Excellent

•

20-250 DC TIG 30-575 DC

Air Vantage ® 500

Air Compressor

Voltage Reduction Device™ (VRD™)

5/32 (4.0)

Corrosive Environments

Weld Meters

Stainless Steel Case

Chopper Technology®

Pure DC Generator

1,750 DC

Arc Gouge in. (mm)

40-300 DC

(C)=Continuous

Flux-Cored

(P)=Peak

MIG

AC Generator Power (Watts)

AC TIG

Pipeliner ® 200D

Current Range (Amps)

Pipe

Polarity

Reactor Technology

FEATURES

Mode

DC Touch Start TIG®

PROCESS DC TIG Scratch Start

OUTPUT

20-250 DC TIG

Diesel

Welding and AC Generator Power

30-400 DC

Vantage 400 Compact, Multi-Process,

High Output AC Generator

SAE-500 SAE-500 Severe Duty Heavy Duty Pipe and Offshore and Other

MODEL

Vantage 300 Compact, Multi-Process

Stick

200-400 AMP MODELS

• World’s Most Respected Products Among Pipe Welders • Built Tough for Extreme Environments • Strong Arc Gouging Capability

Good

www.lincolnelectric.com/engine-drives

Optional

•

ENGINE DRIVES: INDUSTRIAL Processes • Stick • Flux-Cored(1) • Gouging

Pipeliner 200D ®

Rich Heritage – 200 Amp DC Diesel Engine

www.lincolnelectric.com/green

Output

The Pipeliner® 200D is a direct descendant of Lincoln’s® industryrespected 200 amp pure DC generator welders for cross-country pipeline welding. It features a DC exciter and runs slower than the common 1800 RPM, as requested by the most discriminating cross-country pipeline operators.

CC CV

(1)

DC 1.75 kW

Input

Key Options • K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K924-4 Remote Control Kit, 100 ft. (30.5 m) (for use w/o Wire Feed Module) • K623-1 Wire Feed Module • More options at end of section

• All copper windings enhance arc stability. • 200 amps DC @ 60% duty cycle. Weld up to 7/32 in. (5.6 mm) low hydrogen electrode. Gouge with up to 5/32 in. (4.0 mm) carbons.

Literature E6.132

• Five overlapping current ranges with fine-tuning within each range for precise control. • Custom Arc® 150 RPM high idle (OCV) adjustment range—enhanced fine tuning for pipe. Shown: K6090-11 Pipeliner® 200D

• Local/Remote switch and receptacle are factory installed. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.) Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

Pipeliner® 200D

K6090-11

200A/40V/60%

Type of Engine

No. of Cylinders

HP & Speed (rpm)

HxWxD inches (mm)

Net Weight lbs.(kg)

Kubota® V2403M Diesel EPA Tier 4i

27.8 @ 1600

37.1 x 24.0 x 68.0 (943 x 610 x 1727) To top of exhaust tube: 45.5 (1156)

1,302 (590)

Output Range 40-300A DC 1,750 watts DC Auxiliary Power

(1)

With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.

Classic 300D

Processes • Stick • TIG • MIG(1)

Excellent for Pipeline, Construction and Maintenance

www.lincolnelectric.com/green

Output

• 300 amps @ 60% duty cycle. Welds with up to 7/32 in. (5.6 mm) Fleetweld® 5P+ cellulosic and Excalibur® low hydrogen electrode. • 3,000 watts of AC auxiliary power. • All copper windings enhance arc stability for an extremely smooth arc. • Five current ranges with overlap and fine-tuning within each range. • Local/Remote switch and receptacle are factory installed. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)

Shown: K1643-9 Classic ® 300D

With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.

Rated Output Current/Voltage/Duty Cycle

Classic® 300D (Perkins®) Classic® 300D w/Wire Feed Module Classic® 300D One-Pak® Classic® 300D Ready-Pak®

K1643-7 K1643-8 K1864-3 K2242-3

250A/30V/100% 300A/32V/60%

Classic® 300D (Kubota®) Classic® 300D w/Wire Feed Module Classic® 300D One-Pak® Classic® 300D Ready-Pak®

K1643-9 K1643-10 K2386-3 K2387-3

(1)

DC 3 kW

Input

(1)

Product Number

CC CV

Ready-Pak® Package Includes • Classic® 300D • Road Trailer & Combination Ball/Eye Hitch • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 2/0, two 50 ft. (15.3 m) lengths • Electrode Cable 2/0, 10 ft. (3.0 m) • Work Cable 2/0, 50 ft. (15.3 m) • 300A Electrode Holder • 300A Work Clamp

The Classic® 300D, with proven, rugged construction, is recommended for pipeline, construction and maintenance welding. It features Lincoln’s® pure DC generator design for outstanding performance on pipe. Choose Perkins® or Kubota® 4-cylinder, water-cooled industrial diesel engines and add CV wire welding with the optional Wire Feed Module.

Product Name

• Flux-Cored(1) • Gouging

Output Range 40-350A DC 3000 watts AC Power

Type of Engine

No. of Cylinders

HP & Speed (rpm)

HxWxD inches (mm)

Net Weight lbs.(kg)

Perkins® 404D-22 Diesel EPA Tier 4i

32.7 @ 1800

37.1 x 24.0 x 65.0 (943 x 610 x 1651)

1354 (614) 1389 (630) —

To top of exhaust tube: 45.5 (1156)

Kubota® V2403M Diesel EPA Tier 4i

35.5 @ 1800

37.1 x 24.0 x 66.4 (943 x 610 x 1687) To top of exhaust tube: 45.5 (1156)

1320 (599) 1355 (615) —

www.lincolnelectric.com/engine-drives

ENGINE DRIVES: INDUSTRIAL

Vantage 300 & 400 ®

Chopper Technology®

Compact, Multi-Process, Excellent Value

Processes • Stick • TIG • MIG Output

Quiet, compact Vantage® 300 & 400 models are an ideal choice for construction teams, pipe rig owners and rental fleet managers. Select your choice of proven 4 cylinder 1800 RPM diesel engines.

• Compact Case with stainless steel enclosure. • Lincoln’s® Chopper Technology® delivers great arc starts and a smooth arc for stick, TIG or wire welding. • Multi-Process Welding – Five process modes, including: - CC-Stick (3/16 in./4.8 mm with Vantage® 300, 1/4 in./6.4 mm with Vantage® 400) - Downhill Pipe (for stick) - Touch Start TIG® DC - CV-Wire (5/64 in./2.0 mm with Vantage® 300, 3/32 in./2.4 mm with Vantage® 400) - Arc Gouging – Carbon sizes up to 1/4 in. (6.4 mm) with Vantage® 300 and 5/16 in. (8.0 mm) with the Vantage® 400. Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

Vantage® 300

K2409-3

300A/32V/100% 350A/28V/100%

Vantage 300 One-Pak Vantage® 300 Ready-Pak®

K2452-3 K2453-3

CC CV

12.5P

(1)

(2)

Input

Vantage® 300 Ready-Pak® Package Includes • Vantage® 300 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 2/0, two 50 ft. (15.3 m) lengths • Electrode Cable 2/0, 10 ft. (3.0 m) • Work Cable 2/0, 50 ft. (15.3 m) • 300A Electrode Holder • 300A Work Clamp Vantage® 400 Ready-Pak® Package Includes • Vantage® 400 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 3/0, two 50 ft. (15.3 m) lengths • Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft. (15.3 m) • 400A Electrode Holder • 500A Work Clamp

Shown: K2409-3 Vantage® 300

Shown: K2410-3 Vantage® 400

www.lincolnelectric.com/green

• Flux-Cored • Gouging

Key Options • K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K2627-2 Remote Output Control w/120V AC, 100 ft. (30.5 m), 20A capacity • More options at end of section

• Plenty of AC Generator Power Vantage® 300 – 12.5 kW peak (11 kW continuous) 3-phase 240V AC – 11.5 kW peak (10 kW continuous) 1-phase 120/240 AC

Literature E6.206 (Vantage® 300) E6.210 (Vantage® 400)

Vantage® 400 – 19 kW peak (17 kW continuous) 3-phase 240V AC – 12 kW peak (11 kW continuous) 1-phase 120/240V AC

(1)

Vantage® 300

(2)

Vantage® 400

• Low Noise – As low as 99.1 dBA Lwa sound power (74.8 dB at 23 ft./7 m) with Vantage® 400.

Output Range 30-400A DC 40-300A Pipe 20-250A DC TIG 14-32V CV

Type of Engine

No. of Cylinders

HP & Speed (rpm)

HxWxD inches (mm)

Net Weight lbs.(kg)

Kubota® V1505 Diesel EPA Tier 4i

22 @ 1800

35.9 x 25.3 x 60.0 (913 x 642 x 1524)

1,035 (469)

To top of exhaust tube: 44.3 (1124)

—

35.9 x 25.3 x 60 (913 x 642 x 1524)

1,230 (559)

To top of exhaust tube: 46.6 (1184)

—

3-Phase AC Power: 12.5 kW Peak , 11 kW Continuous 1-Phase AC Power: 11.5 kW Peak , 10 kW Continuous Vantage® 400

K2410-3

Vantage® 400 One-Pak® Vantage® 400 Ready-Pak® Vantage® 400

K2508-3 K2509-3 K2711-1

Vantage® 400 One-Pak® Vantage® 400 Ready-Pak®

K2717-3 K2718-3

www.lincolnelectric.com/engine-drives

400A/36V/100% 450A/32V/100%

30-500A DC 40-300A Pipe 20-250A DC TIG 14-36V CV 3-Phase AC Power: 19 kW Peak , 17 kW Continuous 1-Phase AC Power: 12 kW Peak , 11 kW Continuous

Perkins® 404D-22 Diesel EPA Tier 4i

Kubota® V2403M EPA Tier 4i

32.7 @ 1800

35.5 @ 1800

1,245 (565) —

ENGINE DRIVES: INDUSTRIAL ™

Big Red 500 www.lincolnelectric.com/green

Simple and Rugged. Stick, TIG and Arc Gouging.

Processes • Stick • TIG • Gouging Output

Built for operation in remote locations, the Big Red 500 is a simple, rugged diesel engine driven welder for stick welding, TIG and arc gouging.

CC DC 3.6 kW

Input

™

Key Options • K2861-1 Remote Control Kit 100 ft. (30 m) • K2636-1 Two-Wheeled Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K2639-1 Fender & Light Kit • K2640-1 Cable Rack • K2863-1 Analog Weld Meters Kit • K2864-1 Spark Arrestor Kit • K704 Accessory Kit, 400 Amp • More options at end of section

• Simple, Rugged Design – Proven reactor technology. No PC boards. Heavy gauge steel base, frame, case sides and roof. • High-Output Welding and Arc Gouging – 500 Amps DC stick and DC TIG welding. 8 mm (5/16 in.) carbon arc gouging. • Desert Duty™ Rated – Rated welding outputs for extreme temperature operation up to 55°C (131°F).

Literature E6.225

• Versatile Receptacle Connections for 60 Hz AC Generator Power – Operate common construction tools with: - 2,400 watts, 120V Euro and NEMA receptacles, both GFCI protected. - 3,600 watts, 240V Euro receptacle, RCD (Residual Current Device) port for easily adding this item. • Popular Deutz® Industrial Diesel Engine – Deutz® D2011L3i, 32 HP, 1800 RPM. 3-cylinder, oil/air-cooled. EPA Tier 4i. Engine protection for low oil pressure and high temperature. Low maintenance and long life. Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

Big Red™ 500

K2810-1

At 40º C (104ºF): 500A/30V/40% 450A/34V/60% 400A/40V/100%

Medium Two-Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes a Duo-Hitch™ – a 2 in. Ball/Lunette Eye combination hitch. Order K2636-1

Shown: K2810-1 Big Red™ 500

Output Range

Engine Model

65-500A DC 3600 watts

Deutz® D2011L3i Diesel EPA Tier 4i

Number of Cylinders

HP@ Speed (rpm)

HxWxD inches (mm)

Net Weight lbs. (kg)

32 @ 1800

36.9 x 28.3 x 65.1 (937 x 718 x 1654)

1538 (697)

To top of exhaust tube: 46.5 in. (1181 mm)

Desert Duty™ Rated: 350A/34V/30%/55ºC 400A/36V/30%/50ºC 450A/34V/30%/45ºC

™

Big Red 500 ™

DESERT DUTY RATED UP TO 55°C

www.lincolnelectric.com/engine-drives

ENGINE DRIVES: INDUSTRIAL

SAE-500 & SAE-500 Severe Duty ®

™

www.lincolnelectric.com/green

Processes • Stick • TIG • Flux-Cored(1) • Gouging Output

Heavy Duty Industrial Pipe and Construction Stick Welder (Select SAE-500 ® Severe Duty ™ for Off-Shore Salt Spray and other Corrosive Environments.)

CC CV

(1)

DC 3 kW

Input

SAE-500® Ready-Pak® Package Includes • SAE-500® • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 3/0, two 50 ft. (15.3 m) lengths • Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft. (15.3 m) • 400A Electrode Holder • 500A Work Clamp

For high amperage stick applications in demanding environments, the SAE-500® and SAE-500® Severe Duty™ deliver 500 amps for DC stick welding and 3,000 watts of AC power. Both models are powered by a heavy duty Kubota® industrial turbo-charged diesel engine, offering low maintenance and a long service life. For offshore salt spray and other corrosive environments, the SAE-500® Severe Duty™ (“Silver Bullet”) is the preferred choice – featuring great arc performance, design simplicity, high reliability and extreme ruggedness.

Key Options • K924-4 Remote Control Kit, 100 ft. (30 m) • K2637-1 Large Two-Wheeled Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K385-2 CV Adapter • More options at end of section Literature E6.182 (SAE-500®) E6.184 (SAE-500® Severe Duty™) (1)

With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle. (Not available with upgrades for severe duty environments.)

Shown: K1278-11 SAE-500 ® Shown: K1278-12 SAE-500 ® Severe Duty™

Both Models

• Rugged Construction – Withstands rough field handling, protecting internal parts. • High Welding Output – 60% duty cycle at 500 amps for demanding applications. • Large diameter stick welding and arc gouging with up to 3/8 in. (10 mm) carbons. • Dual Continuous Output Control – Continuous adjustment of voltage and current. Select either a soft “buttery” arc or snappy “digging” arc. • Multiple Arcs – Robust DC weld output makes the SAE-500® the #1 choice for the multi-arc Multi-Weld™ 350 system. Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

SAE-500®

K1278-11

400A/40V/100% 500A/40V/60%

SAE-500 One-Pak SAE-500® Ready-Pak®

K2726-3 K2730-3

SAE-500® Severe Duty™

K1278-12

www.lincolnelectric.com/engine-drives

400A/40V/100% 500A/40V/60%

SAE-500® Severe Duty™ Only • Stainless steel and hot-dip galvanized case and internal sheet metal parts. – Stainless steel brushholder assemblies. – All copper coils. – Coated radiator, laminations and wire connections. – Sealed switches. • Spark arrestor and engine air intake shutdown per Mineral Management Services Code. • Remote Control Included

Type of Engine

No. of Cylinders

HP & Speed (rpm)

HxWxD inches (mm)

Net Weight lbs.(kg)

80-575A DC 3,000 Watts AC Power

Kubota® V3600-T Turbo Diesel EPA Tier 4i

57.8 @ 1800

45.8 x 28 x 83 (1164 x 711 x 2109)

2,048 (928) —

80-575A DC 3,000 Watts AC Power

Kubota® V3600-T Turbo Diesel EPA Tier 4i

Output Range

To top of exhaust tube: 54.3 (1379)

57.8 @ 1800

45.8 x 28 x 83 (1164 x 711 x 2109) To top of exhaust tube: 54.3 (1379)

2,048 (928)

ENGINE DRIVES: INDUSTRIAL

Vantage 500 ®

Processes • Stick • TIG • MIG

Chopper Technology® www.lincolnelectric.com/green

500 Amps at 100% Duty Cycle, 20,000+ Watts AC Generator Power! Select our full-size Deutz -driven model or the compact case, turbo-charged Perkins -driven model for truck bed installation where space and weight capacity are limited. Both are rugged welders intended for demanding construction, rental fleet or repair applications. Both deliver the low maintenance, long service life, easy operation and great arc performance every owner appreciates. ®

• Multi-Process Welding – 500 amps at 100% duty cycle for CC-stick, pipe, CV-wire, DC Touch-Start TIG® and arc gouging. • Plenty of AC Generator Power: Vantage® 500 (Deutz®) - 20 kW continuous 3-phase 240V AC - 12 kW continuous 1-phase 120/240V AC

Shown: K2405-2 Vantage® 500

Shown: K2686-1 Vantage® 500 (Compact Case)

Vantage® 500 Compact Case (Perkins®) - 22 kW peak (20 kW continuous) 3-Phase 240V AC - 13 kW peak (12 kW continuous) 1-phase 120/240V AC

• Voltage Reduction Device™ (VRD™) for reduced open circuit voltage (OCV) in the CC-Stick weld mode (Vantage® 500 Compact Case Perkins® only).

• Digital Weld Meters and fuel, oil pressure and engine temperature gauges. Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

Vantage® 500

K2405-2

500A/40V/100% 550A/36V/60% 575A/35V/50%

Vantage 500 One-Pak Vantage® 500 Ready-Pak®

K2288-3 K2290-3

Vantage® 500, Compact Case

K2686-1

Vantage 500 One-Pak Vantage® 500 Ready-Pak®

CC CV

Output

DC 20 kW

Input

• Stainless steel enclosure for corrosion-resistant protection and durability.

• Flux-Cored • Gouging

Output Range

Type of Engine

K2724-3 K2728-3

Air Vantage 500 ®

HxWxD inches (mm)

Net Weight lbs.(kg)

48 @ 1800

42.0 x 31.5 x 63.1 (1069 x 800 x 1603)

1,532 (695) —

To top of exhaust tube: 50.8 (1290)

43 @ 1,850

35.9 x 25.3 x 60.0 (913 x 642 x 1524)

1,290 (586) —

To top of exhaust tube: 46.6 (1184)

Chopper Technology®

Processes • Stick • TIG Output

CC CV

• MIG • Flux-Cored • Gouging DC 20 kW

Input

Ready-Pak Package Includes • Air Vantage® 500 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Cable Connectors (qty. 2) • Electrode Cable 3/0, 50 ft. (15.3 m) (qty. 2) • Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft (15.3 m) • 400A Electrode Holder & 500A Work Clamp ®

When you need it all, consider the rugged Air Vantage® 500 for railroad, mining, heavy duty construction, and rental fleet use. A compressor pumps plenty of air for arc gouging with up to 3/8 in. (10 mm) carbons, plasma cutting or other air tools. A powerful 500 amps @ 100% duty cycle is enough for almost any stick, TIG, MIG or flux-cored welding project. • Rotary screw compressor rated at 60 CFM, 100 PSI, 100% duty cycle. www.lincolnelectric.com/green

• Plenty of AC Generator Power – 20 kW continuous 3-phase 240V AC – 12 kW continuous 1-phase 120/240V AC

Key Options • K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • K704 Accessory Kit, 400 Amp • K857-1 Remote Control, 100 ft. (30.5 m) • More options at end of section

• Stainless steel corrosion-resistant enclosure. • Three-year warranty on welder. (Engine is warranted separately by the manufacturer.)

Literature: E6.216 (Vantage® 500) E6.214 (Vantage® 500, Compact Case)

HP & Speed (rpm)

It’s Three in One —Welder, Generator and Air Compressor

• Multi-process powerhouse—500 amps at 100% duty cycle, or 575 amps at 50%.

No. of Cyl.

30-575A DC Deutz® D2011 L4i 40-300A Pipe Diesel 20-250A DC TIG EPA Tier 4i 14-40V CV 3-Phase AC Power: 20 kW Continuous 1-Phase AC Power: 12 kW Continuous 30-525A DC Perkins® 404D-22T 40-300A Pipe Turbo Diesel 20-250A DC TIG EPA Tier 4i 14-40V CV 3-Phase AC Power: 20 kW Continuous 1-Phase AC Power: 12 kW Continuous

500A/40V/100% 525A/38V/60%

Ready-Pak® Package Includes • Vantage® 500 • Road Trailer with Duo-Hitch™: Ball/Eye Hitch Combo • Fender and Light Kit • Cable Rack • Electrode Cable 3/0, two 50 ft. (15.3 m) lengths • Electrode Cable 3/0, 10 ft. (3 m) • Work Cable 3/0, 50 ft (15.3 m) • 400A Electrode Holder • 500A Work Clamp

Shown: K2325-2 Air Vantage® 500

Literature: E6.217 Product Name

Product Number

Rated Output Current/Voltage/Duty Cycle

Air Vantage® 500

K2325-2

500A/40V/100% 550A/36V/60% 575A/35V/50%

K2725-3 Air Vantage 500 One-Pak Air Vantage® 500 Ready-Pak® K2729-3

Output Range 30-575A DC 40-300A Pipe 20-250A DC TIG 14-40V CV 3-Phase AC Power: 20 kW Continuous 1-Phase AC Power: 12 kW Continuous Compressor: 60 CFM, 100 PSI

Type of Engine

No. of Cyl.

HP & Speed (rpm)

HxWxD inches (mm)

Net Weight lbs.(kg)

Kubota® V3600-T Turbo Diesel EPA Tier 4i

58 @ 1,850

42.0 x 32.7 x 63.1 (1067 x 831 x 1603)

1,730 (785) —

To top of exhaust tube: 48.9 (1243)

www.lincolnelectric.com/engine-drives

ENGINE DRIVES: INDUSTRIAL

Engine Drives: Industrial/Construction Options See the “Recommended Equipment Options” section for descriptions. Pipeliner® 200D (Kubota®)

Vantage® 300 (Kubota®)

Vantage® 400 (Perkins® and Kubota®)

General Options K903-1 Spark Arrestor Kit K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2423-1 Stainless Steel Sheet Metal Kit Stick Options K704 Accessory Kit, 400 Amp K875 Accessory Kit, 150 Amp K924-4 Remote Control Kit, 100 ft. (30.5 m) Wire Feeder Options K623-1 Wire Feed Module K2464-1 Remote Control Kit, 100 ft. (30.5 m) (use when Wire Feed Module is installed) K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-12 K126-PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid

General Options K802N Power Plug Kit, 20 amp T12153-9 Full KVA Power Plug (1-Phase) T12153-10 Full KVA Power Plug (3-Phase) K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K1898-1 Spark Arrestor Kit K2467-1 Digital Weld Meters Kit (for K2409-1 & K2499-1) K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC, 100 ft. (30.5 m), 20 amp capacity TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K2535-1 Precision TIG® 225 Ready-Pak® Package K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 in. and .045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m)

General Options K802N Power Plug Kit, 20 amp T12153-9 Full-KVA Power Plug (1-Phase) T12153-10 Full-KVA Power Plug (3-Phase) K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K903-1 Spark Arrestor Kit K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit K2679-1 Cold Weather Heater and Tarp Kit (Perkins®) K2735-1 Cold Weather Heater and Tarp Kit (Kubota®)

Classic® 300D (Perkins® and Kubota®) General Options K802D Power Plug Kit K903-1 Spark Arrestor Kit K2636-1 Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2423-1 Stainless Steel Sheet Metal Kit Stick Options K704 Accessory Kit, 400 Amp K924-4 Remote Control Kit, 100 ft. (30.5 m) TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K937-45 Control Cable Extension, 45 ft. (13.7 m) K814 Arc Start™ Switch K938-1 Contactor Kit Wire Feeder Options K623-1 Wire Feed Module K2464-1 Remote Control Kit, 100 ft. (30.5 m) (use when Wire Feed Module is installed) K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 in. and .045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m)

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Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K2535-1 Precision® TIG 225 Ready-Pak® Package K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 in. and .045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m)

Big Red™ 500 (Deutz®) General Options K2636-1 Medium Two-Wheel Road Trailer with Duo-Hitch™ K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheeled Steerable Yard Trailer with Duo-Hitch™ K2863-1 Analog Weld Meters Kit K2864-1 Spark Arrestor Kit K1735-1 Multi-Weld™ 350 (For DC+ Welding Only) Stick Options K704 Accessory Kit, 400 Amp K2861-1 Remote Control Kit, 100 ft. (30 m) TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), 2pc KP509 Parts Kit For PTW-18 and PTA-26 Series Torches

ENGINE DRIVES: INDUSTRIAL

Engine Drives: Industrial/Construction Options, con’t. See the “Recommended Equipment Options” section for descriptions. SAE-500® (Kubota®)

Vantage® 500 (Deutz® and Perkins®)

Air Vantage® 500 (Kubota®)

General Options K802D Power Plug Kit K1690-1 GFCI Receptacle Kit, 120V, 20 Amp K2637-1 Large Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-1 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K1735-1 Multi-Weld™ 350 (See Bulletin E5.302) Stick Options K704 Accessory Kit, 400 Amp K924-4 Remote Control Kit, 100 ft. (30.5 m) TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K930-2 TIG Module K936-4 Control Cable (9-pin to 115V plug) K937-45 Control Cable Extension, 45 ft. K814 Arc Start™ Switch K938-1 Contactor Kit Wire Feeder Options K385-2 CV Adapter (with MS-Type connection, local/remote switch) K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. Cored/Solid K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 and .045 in. (0.9 and 1.1 mm) Solid

General Options K802N Power Plug Kit, 20 amp T12153-9 Full-KVA Power Plug (1-Phase) T12153-10 Full-KVA Power Plug (3-Phase) (Perkins®) K2636-1 Medium Two Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K887-1 Ether Start Kit (Deutz) K899-1 Spark Arrestor Kit (Deutz) K903-1 Spark Arrestor Kit (Perkins) K2679-1 Cold Weather Heater & Tarp Kit (Perkins) K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K2535-1 Precision® TIG 225 Ready-Pak® Package K1816-1 Full-KVA Adapter Kit (1-phase) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Cored/Solid KP1697-3/32 Drive Roll Kit, 3/32 in. (2.4 mm) Cored/Solid K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 and .045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m)

General Options K802N Power Plug Kit, 20 amp T12153-9 Full-KVA Power Plug (1-Phase) K2636-1 Medium Two Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-2 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch K2354-2 Air Dryer Kit (Kubota®) K2642-1 Polarity/Multi-Process Switch K2663-1 Docking Kit Stick Options K704 Accessory Kit, 400 Amp K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30 m) K2627-2 Remote Output Control with 120V AC, 100 ft. (30 m), 20 amp capacity TIG Options K1783-9 Pro-Torch™ TIG Torch PTA-26V, 25 ft. (7.6 m), 2 pc KP509 Parts Kit for PTW-18 and PTA-26 Series Torches K870 Foot Amptrol™ K963-3 Hand Amptrol™ (Rotary Track Style) K2350-2 Invertec® V205-T AC/DC One-Pak® K1816-1 Full-KVA Adapter Kit (1-phase) K2535-1 Precision TIG® 225 Ready-Pak® Package Wire Feeder Options K2613-1 LN-25 PRO Wire Feeder w/Internal Contactor & Gas Solenoid K126-12 K126™ PRO FCAW-SS Gun, 15 ft (4.6 m), .062-5/64 in. (1.6-2.0 mm) KP1697-068 Drive Roll Kit, .068-.072 in. (1.7-1.8 mm) Cored/Solid KP1697-5/64 Drive Roll Kit, 5/64 in. (2.0 mm) Cored/Solid K2652-2-10-45 Magnum® PRO 350 Ready-Pak®, 15 ft. (4.6 mm), .035-5/64 in. (0.9-2.0 mm). Includes K466-10 Connector Kit KP1696-1 Drive Roll Kit, .035 and .045 in. (0.9 and 1.1 mm) Solid Spool Gun Options K487-25 Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m) K488 SG Control Module K691-10 Control Module Input Cable, 14-pin MS-type & Lug, 10 ft. (3.0 m)

SAE-500® Severe Duty™ (Kubota®) General Options K802D Power Plug Kit K1690-1 GFCI Receptacle Kit, 120V, 20 Amp K2637-1 Large Two Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch K2639-1 Fender and Light Kit K2640-1 Cable Rack K2641-1 Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch Stick Options K704 Accessory Kit, 400 Amp

www.lincolnelectric.com/engine-drives

LN -10 Enhanced Control, Single 4

DH-10 Enhanced Control, Dual 4 Roll

STT -10 Specifically for STT II Power

Heavy Duty Industrial Applications

Roll Drive, Bench or Boom

Drives, Bench or Boom

Source, Single 4 Roll Drive

for Larger Wire Sizes

LN -23P

FIELD CONSTRUCTION

LN -15

DIGITAL ARCLINK® COMPONENT COMMUNICATION

Power Feed 10M Dual Dual 4 Roll Drive, Bench or Boom

Digital Display

FEATURES 4-Roll Drive

WIRE SIZE RANGE in. (mm)

2-Roll Drive

Submerged Arc

Flux-Cored

MIG-STT®

WIRE FEED SPEED RANGE ipm (m/min) High Speed Low Speed

High Speed Solid Low Speed Solid

High Speed Cored Low Speed Cored

LF-72

50-800 (1.3-20.3)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

LF-74

100-800 (2.5-20.3)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

LF-74 Extra Torque

50-400 (1.3-10.1)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

LN-8 and LN-9

50-600 (1.3-15.2)

.040-3/32 (1.0-2.4)

.045-.120 (1.2-3.0)

LN-10

35-750 (0.8-19.0)

.023-3/32 (0.6-2.4) .023-5/64 (0.6-2.4)

.035-1/8 (0.9-3.2)

•

DH-10

35-750 (0.8-19.0)

.023-3/32 (0.6-2.4)

.030-1/8 (0.8-3.2)

•

STT -10

35-500 (0.8-12.7)

.023-.052 (0.6-1.4)

—

•

LN-15

50-700 (1.3-17.7)

—

.035-1/16 (0.9-1.6)

LN-23P

30-170 (0.76-4.3)

.023-.052 (0.6-1.3)

.068-5/64 (1.7-2.0)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

MIG Analog

Pulsed MIG

PROCESS

Field

™

Power Feed 10M Single 4 Roll Drive, Bench or Boom

2 Roll MAXTRAC® Drive

MODEL

LN-25 PRO Extra Torque

50-700 (1.3-17.7) 50-200 (1.3-5.0) 50-400 (1.3-10.1) 50-200 (1.3-5.0)

LN-25 PRO Dual Power

50-700 (1.3-17.7)

LN-25 PRO

50-800 (1.3-20.3) 30-400 (0.76-10.1) 75-1200 (2.0-30.5) 50-800 (1.27-20.3) 75-1200 (2.0-30.5) 50-800 (1.27-20.3)

™

Power Feed 25M Digital

Select Standard, Extra Torque or Dual Power.

™

Power Feed 25M Portable, Shop or Field, Push-Pull Capable,

LN -25ForPipe & LN -25 PRO construction, ship, rental.

Lightweight, intended for erection & pipe.

Compact, for 8 in. (203 mm) spools, Across Arc or Control cables

™

Power Feed 10M ™

Power Feed 10M Dual KEY: |

LF-72 and LF-74 LN -8 and LN-9 2 or 4 Roll MAXTRAC Drives, Heavy Duty Recommended

™

WIRE FEEDERS

ArcLink ®

ANALOG SHOP MODELS

SEMIAUTOMATIC

Excellent

Good

www.lincolnelectric.com//wire-feeders

Optional

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4) .030-5/64 (0.8-2.0) .035-5/64 (0.9-2.0) .035-.120 (0.9-3.0) .035-5/64 (0.9-2.0) .035-.120 (0.9-3.0)

.025-1/16 (0.6-1.6) .025-3/32 (0.6-2.4) .025-1/16 (0.6-1.6) .025-3/32 (0.6-2.4)

✓

•

✓ ✓

• • LN-9

•

✓

•

✓ ✓ ✓ ✓ •

• • •

•

SEMIAUTOMATIC WIRE FEEDERS Processes • MIG • Pulsed • Flux-Cored

LF-72 & LF-74 Heavy Duty Industrial 2-Roll and 4-Roll Wire Feeders

(1)

Output

Designed for MIG and cored wire welding in job shop and manufacturing environments, the rugged LF-72 and LF-74 wire feeders are built to deliver reliable performance day after day. Select the LF-74 for large diameter wires, longer gun cables or long boom conduits.

(2)

Input

24-42 50

VAC

Required Options Weld Power Cable Key Options • K2330-1 Postflow and Burnback Timer Kit • K2329-1 Remote Voltage Control Kit • K1546-1 Incoming Bushing for Lincoln Conduit • More options at end of section

• Patented MAXTRAC heavy-duty cast aluminum wire drive system provides reliable feeding and durability. • Brass-to-brass gun connections for better electrical conductivity that results in better arc performance.

Literature E8.11

• Totally tool-less drive rolls and wire guide installation. Gear-driven wire drive rolls easily slide on and off. • Calibrated wire feed speed dial for precise and accurate settings.

(1)

LF-72 LF-74

(2)

• In addition to great mild steel performance, these feeders deliver positive arc starting and feeding with stainless steel, aluminum and flux-cored wires.

Shown: K2327-2 LF-72 Bench Model, Standard Duty (shown with optional wire.)

Shown: K2426-3 LF-74 Bench Model Heavy Duty, Extra Torque (shown with optional wire.)

Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Wire Feed Speed Range ipm (m/min)

Wire Size Range in (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

LF-72 Base Model (w/o gun or cable) LF-72 Bench Model Standard Duty LF-72 Bench Model Heavy Duty LF-72 Bench Model Heavy Duty (w/o gun)

K2327-4

24-42 VAC 50/60 Hz 9 Amps

500A/60%

50-800 (1.3-20.3)

Solid: .023-1/16 (0.6-1.6) Cored: .030-5/64 (0.8-2.0)

11.1 x 10.2 x 12.9 (282 x 259 x 328) 12.6 x 10.9 x 22.5 (320 x 277 x 574) 15.3 x 13.0 x 27.7 (389 x 330 x 704) 15.3 x 13.0 x 27.7 (389 x 330 x 704)

24 (11) 52 (24) 69 (31) 63 (29)

11.1 x 10.2 x 12.9 (282 x 259 x 328) 15.3 x 13.0 x 27.7 (389 x 330 x 704)

27 (12) 63 (29)

LF-74 Base Model LF-74 Bench Model Heavy Duty

K2327-5 K2327-6 K2327-7 K2426-4

600A/60%

K2426-5

MODEL SELECTION

Model Product Number Application Drive Roll & Wire Guide Kit .035/.045 in. (0.9/1.2 mm)

LF-72 Base Model

LF-72 Bench Model, Standard Duty

LF-72 Bench Model, Heavy Duty

K2327-4

K2327-5

K2327-6

K2327-7

Boom or Bulk Pack General, 45 lb (20 kg) spool General, 60 lb (27 kg) spool General, 60 lb (27 kg) spool

LF-74 Bench Model, Heavy Duty

K2426-4

K2426-5

Boom or Bulk Pack

General, 60 lb (27 kg) spool

•

Control Cable, 10 ft. (3.0 m)

•

Magnum® PRO 350 Gun

•

Wire Reel Stand, 45 lb. (20.4 kg)

•

Wire Reel Stand, 60 lb. (27 kg)

•

LF-74 Base Model

•

www.lincolnelectric.com/wire-feeders

SEMIAUTOMATIC WIRE FEEDERS

LN-8 and LN-9

Processes • Flux-Cored • Submerged Arc

Semiautomatic Wire Feeders

Output

The LN-8 and LN-9 are semiautomatic wire feeders that deliver dependable performance and reliable operation, making them ideal for shop or field operations. Heavy-Duty, recommended for larger size wires.

Required Options • Drive Roll Kit • Control Cable • Terminal Strip Adapter Cable • Control Extension Cable • Weld Power Cable

• Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls.

• Control of wire feed speed and voltage at the wire feeder eliminates the need to return to the power source to adjust procedures.

115 VAC

Key Options • K1524-3 Heavy Duty Wire Reel Stand • K1555-1 Insulated Lift Bail • K1556-1 Light Duty Caster Kit • K1557-1 Swivel Platform • More options at end of section

• Rugged and durable design recognized throughout the industry for its long life and years of trouble-free wire feeding. • Standard digital meter can be set to read volts, inches or meters/minute on the LN-9.

Input

Shown: K357-1 LN-9 (shown with options.)

Literature E8.30 Shown: K297 LN-8 (shown with options.)

Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Wire Feed Speed Range ipm (m/min)

Wire Size Range in. (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

LN-8

K297

115 VAC 50/60 Hz

600A/60%

50-600 (1.3-15.2)

Solid: .040-3/32 (1.0-2.4) Cored: .045-.120 (1.2-3.0) Hardfacing: 7/64 (2.8)

10.9 x 9.8 x 9.6 (277 x 248 x 244)

36 (16.2)

LN-9

K357-1

11.5 x 11.3 x 11.5 (292 x 287 x 292)

42 (19)

Processes • MIG • Pulsed • Flux-Cored

LN-10 & DH -10 Single and Double Header Wire Feeders

Output

The LN-10 and DH-10 semiautomatic wire feeders feature our revolutionary split wire guide and rugged 4 roll drive to deliver precisely aligned, fully supported wire through the entire feeding system. Modular construction provides for many mounting options, including boom mounting. Choose the dual feeder DH-10 to weld with two different wires or welding procedures using one power source. • Split wire guide and 4 driven rolls deliver positive, high traction wire feeding.

• Standard dual procedure for each wire drive allows the operator to set different voltage and wire feed speeds and switch between the two.

• Standard Preflow/Postflow/Burnback and Spot Timer.

VAC

50 60 Hz

Bench Model Includes • Control Cable, 10 ft. (3.0 m) Required Options • Drive Roll Kit • Weld Power Cable Key Options • K1501-10 Control Cable • K1798 Terminal Strip Adapter Cable • K1785-12 Control Cable (Heavy Duty), 12 ft. (3.6 m) • K1785-16 Control Cable (Heavy Duty), 16 ft. (4.8 m) • Weld Fume Control System • More options at end of section

• Selectable trigger control for standard 2-step, interlocking 4-step, spot weld and cold feed trigger control.

• Standard Dual Digital Displays are easy to read from a distance.

Input

Literature E8.200

Shown: K1559-3 LN-10 Bench Model (shown with optional wire.)

Shown: K1499-3 DH-10 Bench Model (shown with optional wire.)

Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Wire Feed Speed Range ipm (m/min)

Wire Size Range in (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

LN-10 Bench Model

K1559-3

42 VAC 50/60 Hz 6 amps

600A/60% 500A/100%

35-750 (0.8-19.0)

Solid: .023-3/32 (0.6-2.4) Cored: .035-1/8 (0.9-3.2)

16 x 15 x 31 (406 x 381 x 787)

65 (29.5)

LN-10 Generic Boom Package

K1564-4

DH-10 Bench Model DH-10 Generic Boom Package

K1499-3 K1521-7

42 VAC 50/60 Hz 6 Amps

600A/60% 500A/100%

35-750 (0.8-19.0)

Solid: .023-3/32 (0.6-2.4) Cored: .030-1/8 (0.8-3.2)

21 x 20 x 32 (533 x 508 x 813)

98 (44.4)

NOTE: All units include 10 ft. (3.0 m) control cable. Boom packages also include a 25 ft (7.6 m) control cable/welding cable (3/0) assembly.

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SEMIAUTOMATIC WIRE FEEDERS Processes • MIG-STT®

STT -10 ®

Output

Semiautomatic Wire Feeder

Input

VAC

Required Options Drive Roll Kit

The sophisticated STT®-10 Process Controller was designed specifically to work with the revolutionary STT® II power source. Its digital displays make the STT®-10 easy to develop optimal procedures and set the range of operator adjustments. • Presettable background and peak current settings for optimum starting performance.

Key Options • K1758-50 Control Cable, 50 ft. (15.2 m). • K940-25 Sense Lead Kit, 25 ft. (7.6 m) • More options at end of section

• Split wire guide and four drive rolls for positive feeding.

Literature E4.52

• Modular design for many mounting options. • Range control keeps procedures in the “sweet spot”. • Four step trigger for “cruise control” on long welds and hard automation. Shown: K1560-2 STT®-10 (shown with options.)

Product Name

Product Number

Wire Feed Speed Range ipm (m/min)

Wire Size Range in. (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

STT®-10

K1560-2

35-500 (0.8-12.7)

Solid: .023-.052 (0.6-1.4)

16 x 15 x 31 (406 x 381 x 787)

65 (29.5)

Processes • MIG • Pulsed • MIG-STT® (Control Cable Model only) • Flux-Cored

LN-15 Portable, Semiautomatic Wire Feeder The LN-15 is available in both Across-The-Arc and Control Cable versions. Both offer outstanding welding performance, including pulse welding, on a wide variety of steel, stainless steel, and alloy materials.

Output

Input

15-110 (1) VDC

42 (2)

VAC

• Designed for MIG, Pulsed MIG, Flux-Cored, and Metal-Cored welding processes using light weight 8 in. (203 mm) diameter spools.

Unit Includes • K1500-2 Gun Receiver Bushing • Carrying Strap • Spindle Adapter for 8 in. (203.2 mm) O.D. Spools

• Fully enclosed molded case is heat, spatter and impact resistant.

Required Options • Drive Roll Kit

• Full body aluminum roll cage provides sturdy impact protection and all-around handles for easy portability.

Key Options • K1500-1 Gun Receiver Bushing • K1500-2 Gun Receiver Bushing • K1797-25 Control Extension Cable, 25 ft. (7.6 m) • K1797-50 Control Extension Cable, 50 ft. (15.2 m) • More options at end of section

• Adjustable carrying strap makes it easy to carry and hang. • Compact unit fits easily through 14 in. diameter manhole/manway.

Literature E8.60 Shown: K1870-1 LN-15 Across-The-Arc

Shown: K1871-1 LN-15 Control Cable

(1)

LN-15 Across-The-Arc LN-15 Control Cable

(2)

Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Wire Feed Speed Range ipm (m/min)

Wire Size Range in. (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

LN-15 Across-The-Arc

K1870-1

15-110 VDC

300A/60%

50-700 (1.3-17.8)

Solid: .023-.052 (0.6-1.3) Cored: .035-1/16 (0.9-1.6)

12.7 x 8.7 x 23 (356 x 188 x 533)

30 (15.4)

LN-15 Control Cable

K1871-1

42 VAC

500A/60%

28 (12.7)

www.lincolnelectric.com/wire-feeders

SEMIAUTOMATIC WIRE FEEDERS Processes • Flux-Cored

LN-23P

Output

Semiautomatic Wire Feeder

Input

VDC

Unit Includes • 25 ft. (7.6m) Control Cable • 25 ft. (7.6m) 1/0 Electrode Cable • 3/32 in. (2.4 mm) Drive Rolls and Guide Tubes

The LN-23P semiautomatic wire feeder is able to handle the toughest work sites and is an excellent choice for pipe welding applications. It is portable, easy to set-up, and ideal for reaching difficult locations. • Weighs less than 50 lbs. (22.7 kg) including optional Innershield® gun and 14 lb (6.3 kg) coil of electrode.

Required Options • Adapter Kit • FCAW-SS 90° Nozzle • More options at end of section

• Continuous wire feed speed control, voltage control and analog voltmeter are standard. • Completely enclosed wire reel keeps the wire free of contaminants.

Literature E8.90

• Equipped with trigger interlock circuit to reduce operator fatigue. • Gun-mounted two-position switch allows on-the-fly change to 83% of the preset wire feed speed. • Electrode and control cable quickly connect to power source.

Shown: K316L-1 LN-23P (shown with options)

• One or two LN-23P wire feeders can be directly connected to recommended Lincoln® power sources, but only one can be used at a time. Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Wire Feed Speed Range ipm (m/min)

Wire Size Range in. (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

LN-23P

K316L-1

14-50V DC (90V DC Max. OCV)

350A/60%

30-170 (0.76-4.3)

.068-5/64 (1.7-2.0)

20.5 x 9 x 19 (520 x 230 x 480)

27 (12.3)

Portable Industrial Wire Feeder

Processes LN-25 PRO • MIG • Pulsed • Flux-Cored

The LN-25 PRO is designed to be simple, reliable and easy to service. It’s ideal for field construction and fabrication, shipyards, and rental companies.

Output

LN-25 PRO & LN-25 Pipe

• The Extra Torque model features additional torque gearing for reliable feeding of large diameter flux-cored wires.

• Dual range wire feed speed provides more precision at low end wire feed speeds.

Input

15-110 VDC

24-42 VAC

LN-25 PRO Includes • Internal Contactor • Gas Solenoid • Arc Sensing Lead & Clip, 15 ft. (4.5m) • 2 Gun Bushings (K1500-2 installed; K1500-1 loose)

• The LN-25 PRO is available in 4 models: Standard, Extra Torque, Dual Power and Pipe.

• The Dual Power model features a voltage control knob for superior arc control, digital meters for increased monitoring, MIG-STT® capability, and can be powered by either a control cable or across the arc.

LN-25 Dual Power • MIG • Flux-Cored • Pulsed STT® • STT®

LN-25 Pipe Includes All options in LN-25 PRO plus: • 14 lbs. Innershield® coil adapter • 5/64 in. (2.0 mm) cored wire drive rolls and guide kit

Shown: K2614-5 LN-25 Pipe K2613-5 LN-25 PRO Standard

Required Options • Drive Roll and Guide Kit

• Lightweight, impact and flame resistant polycarbonate case design keeps the internal components protected.

Key Options • K3016-1 Flowmeter • More options at end of section

• Potted and trayed PC board protects against moisture and corrosion.

Power Sources All electric or engine drive welders with CV capability.

• Case can be replaced in less than 5 minutes – eliminates downtime. • Timer Kit available – includes preflow, postflow and burnback.

Literature E8.105 Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Gas Solenoid

LN-25 PRO Standard

K2613-5

15-110V DC

450A/60%

YES

LN-25 PRO Extra Torque

K2613-7

LN-25 PRO Dual Power

K2614-6

LN-25 Pipe

K2614-5

Wire Feed Speed Range ipm (m/min)

Wire Size Range - in. (mm) Solid Cored Aluminum

High: 50-700 (1.3-17.7) Low: 50-200 (1.3-5.0)

.023-1/16 .030-5/64 (0.6-1.6) (0.8-2.0)

High: 50-400 (1.3-10.1) Low: 50-200 (1.3-5.0)

.030-3/32 (0.8-2.4)

15-110V DC or 24-42V AC

50-700 (1.3-17.7)

.030-5/64 (0.8-2.0)

15-110V DC

50-700 (1.3-17.7)

.023-1/16 .030-5/64 (0.6-1.6) . (0.8-2.0)

www.lincolnelectric.com/wire-feeders

.035-1/16 (0.9-1.6)

. .

HxWxD in. (mm)

Net Weight lbs.(kg)

15 x 8 x 22 (381 x 203 x 558)

37 (17)

SEMIAUTOMATIC WIRE FEEDERS Processes • MIG • Pulsed • STT® • Flux-Cored

™

Power Feed 25M Premium Welding Solution with a Portable Design!

• Stick • TIG • Gouging

COMMUNICATIONS PROTOCOL

Output

Lincoln offers this full featured design in a robust package that can meet industry challenges. The lightweight construction, durable case, as well as the patented design of the MAXTRAC® wire drive system delivers the results you need.

• Hardened and Construction Ready. Built tough for rough environments. From construction to shipbuilding, this design will meet your expectations. Packaged standard with either a durable aluminum or plastic case.

Key Options • Magnum® Gun & Cable Assemblies • Self-Shielded Gun & Cable Assemblies • K1543-25 ArcLink®/Linc-Net™ Control Cables • K1733-4 Micro Wire Straightner • More options at end of section

• Internal Lighting. High intensity LEDs illuminate the wire drive. • Internal heating maintains control of humidity on your consumable by keeping the package warmed and protected in an enclosed case. • Mode Select Panel (MSP4) allows easy access to the Power Wave® library of waveforms. Advanced controls and set-up options are only a fingertip away!

Power Feed™ 25M

Input Power

K2536-2

40 VDC

(Aluminum Case)

K2536-3

Gearing Standard Speed (factory setting) Extra Torque

(Plastic Case)

Shown: K2536-3 Power Feed ™ 25M (Plastic Case)

Shown: K2536-2 Power Feed ™ 25M (Aluminum Case)

• Dual Procedure and Memory Buttons allow you to set-up an A and B procedure to simplify “on the-fly” switching. Product Number

VDC

Unit Includes • Electrode Pigtail • MSP4 Panel • Dual Procedure/Memory Panel • Push-Pull Gun Connector • Remote Control Connector • Gun Receiver Bushing • Standard & Extra Torque Gearing

• Push-Pull Capability is a standard function that delivers premier aluminum performance by offering uniform feeding, as well as a flexible system for extending the gun.

Product Name

Input

Literature E8.271

Wire Feed Speed Range ipm (m/min)

Wire Size Range – Solid in. (mm)

Wire Size Range – Cored in. (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

Solid: 50-800 (2.5-20.3) Cored: 50-800 (2.5-20.3) Solid: 30-400 (1.3-10.4) Cored: 30-400 (1.3-10.4)

.023-1/16 (0.6-1.6)

.030-5/64 (0.8-2.0)

14.5 x 8.5 x 23.5 (368 x 216 x 597)

35 (15.9)

.023-1/16 (0.6-1.6)

.030-3/32 (0.8-2.4)

™

Power Feed 10M COMMUNICATIONS PROTOCOL

Single and Dual Bench Wire Feeders

When you need a versatile, multi-process industrial wire feeder for welding virtually any material, you need the Power Feed™ 10M. Choose the Power Feed™ 10M for automotive manufacturing, shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction. • World-class arc performance on steel, stainless steel, aluminum and other materials. • Waveform Control Technology® featuring patented processes like Pulse-On-Pulse®, for a TIG-like bead appearance, and Power Mode®, for a stable arc at low current levels. • Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration with the power source.

Processes • MIG • Pulsed • STT® • Flux-Cored Output

• Stick • TIG •Gouging Input

VDC

Dual Bench Model Includes • Wire Reel Stand • MSP4 Panel • Dual Procedure/Memory Panel • ArcLink®/Linc-Net™ Control Cable • Weld Power Cable, 8 ft. (2.4 m) • High Speed Pinion Gear • Power Wave® Utilities CD-ROM with Power Wave® Manager® Key Options • K1543-XX ArcLink®/Linc-Net™ Control Cable • K1733-1 Wire Straightener • K2593-XX Coaxial Weld Power Cable • More options at end of section

• Pulsed MIG process—great for low spatter, low heat input and out-of-position applications—makes virtually any operator a better welder! • Easy-to-understand standard user interface panel with large numeric displays make it easy to set weld parameters and recall previously saved procedures.

Shown: K2230-1 Power Feed ™ 10M (shown with optional coil adapter and wire)

• Features push-pull capability for great performance on aluminum.

Literature E8.266

Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Wire Feed Speed Range in/min (m/min)

Wire Size Range in. (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

Power Feed™ 10M Single Bench Model

K2230-1

40 VDC

600A/60% 500A/100%

62 (28.1)

K2234-1

High Speed: Solid: .025-1/16 (0.6-1.6) Cored: .035-5/64 (0.9-2.0) Low Speed: Solid: .025-3/32 (0.6-2.4) Cored: .035-.120 (0.9-3.0)

18.5 x 13.5 x 30.5 (470 x 343 x 775)

Power Feed™ 10M Dual Bench Model

High Speed: 75-1200 (2.0-30.5) Low Speed: 50-800 (1.27-20.3)

20.0 x 20.0 x 30.7 (508 x 508 x 781)

90 (40.8)

www.lincolnelectric.com/wire-feeders

SEMIAUTOMATIC WIRE FEEDERS ™

Power Feed 10M Single and Dual Boom Wire Feeders

COMMUNICATIONS PROTOCOL

The Power Feed™ 10M single or dual industrial wire feeders are recommended for multi-process wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrication industries, particularly when code quality work is required. • Waveform Control Technology® featuring patented processes like Pulse-On-Pulse®, for a TIG-like bead appearance, and Power Mode®, for a stable arc at low current levels. • ArcLink® capability for networking welding equipment. • Pulsed MIG process—great for low spatter, low heat input and out-of-position applications— makes virtually any operator a better welder!

• Stick • TIG •Gouging

Output

Input

VDC

Dual Boom Model Includes • MSP4 Panel • Dual Procedure/Memory Panel • Gun Trigger Cable • ArcLink®/Linc-Net™ Control Cables, 8 ft. (2.4 m) and 25 ft. (7.6 m) • Hardware Kit (high speed pinion gear, mounting hardware) • Power Wave® Utilities CD-ROM with Power Wave® Manager® Key Options • Magnum® Gun & Cable Assemblies • K1733-1 Wire Straightner • K2593-100 Coaxial Weld Power #1 Cable, 100 ft. (30.5 m) • KP1505-030S Drive Roll Kit – .023-.030 in. (0.6-0.8 mm) Solid Wire • More options at end of section

• Easy-to-understand standard user interface panel with large numeric displays make it easy to set weld parameters and recall previously saved procedures. • Power Wave® Manager software allows for easy system configuration via either the serial port or the ethernet port on the Power Wave® power source.

Processes • MIG • Pulsed • STT® • Flux-Cored

Shown: K2314-1 Power Feed ™ 10M Single Boom Model

Literature: E8.267 Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Wire Feed Speed Range ipm (m/min)

Wire Size Range in. (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

Power Feed™ 10M Single Boom Model

K2314-1

40 VDC

600A/60% 500A/100%

High Speed: 75-1200 (2.0-30.5) Low Speed: 50-800 (1.27-20.3)

Power Feed™ 10M Dual Boom Model

K2316-1

High Speed: Solid: .025-1/16 (0.6-1.6) Cored: .035-5/64 (0.9-2.0) Low Speed: Solid: .025-3/32 (0.6-2.4) Cored: .035-.120 (0.9-3.0)

Control: 13.0 x 8.5 x 4.0 (330 x 215 x 105) Wire Drive: 7.6 x 12.9 x 13.7 (195 x 325 x 345) Control: 13.0 x 8.5 x 4.0 (330 x 215 x 105) Wire Drive: 9.0 x 19.0 x 15.5 (228 x 483 x 394)

8.5 (3.8) 30 (13.6) 8.5 (3.8) 50 (22.7)

™

www.lincolnelectric.com//wire-feeders

SEMIAUTOMATIC WIRE FEEDERS

Semiautomatic Wire Feeders Options See the “Recommended Equipment Options” section for descriptions. LF-72 and LF-74 Wire Feeders

LN-8 and LN-9 Wire Feeders

Required Options Weld Power Cables See Weld Power Cables chart in the “Recommended Equipment Options” section. General Options K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing K1500-5 OXO® Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series — Weld Fume Control System Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended Equipment Options” section. Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended Equipment Options” section. K2330-1 Postflow and Burnback Timer Kit K2329-1 Remote Voltage Control Kit K1546-1 Incoming Bushing for Lincoln® Conduit, .025-1/16 in. (0.6-1.6 mm) wire K1546-2 Incoming Bushing for Lincoln® Conduit, 1/16-1/8 in. (1.6-3.2 mm) wire K162-1 Spindle Kit, 2 Inch (50.8 mm) Hub K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) 3100211 Harris® Argon/CO2 Flowmeter Regulator & Hose Kit, 10 ft. (3.0 m) K2335-1 Adapter for Competitive Power Sources K1798 Adapter Cable, Male 14-pin Control Cable to Terminal Strip K1520-1 42 Volt Transformer Kit Additional Options For Base Model K2328-1 Standard Duty Wire Reel Stand, 44 lbs. (20 kg) spools, max. K1524-3 Heavy Duty Wire Reel Stand, 60 lbs. (27.2 kg) spools, max. Additional Options For Feeders Equipped With Standard Duty Wire Reel Stand, 44 lbs. (20 kg) spools, max. K163 Undercarriage K435 14 lb. (6.4 kg) Innershield® Coil Adapter K468 8 in. (203 mm) O.D. Spool Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg) Additional Options For Feeders Equipped With Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail, 60 lbs. 27.2 kg) spools, max. K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K163 Undercarriage K435 14 lb. (6.4 kg) Innershield® Coil Adapter K468 8 in. (203 mm) O.D. Spool Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg) K1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter, 2 inch (50.8 mm) spindle K1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg) Power Source Options — MIG Welders (CV), Multi-Process Welders (CC/CV)

Required Options Drive Roll and Guide Tube Kits See Drive Roll and Guide Tube Kits chart in the “Recommended Equipment Options” section. Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended Equipment Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended Equipment Options” section. General Options K1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K363P 22-30 lb. (10-13.6 kg) Readi-Reel® Adapter K1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter, 2 inch (50.8 mm) spindle K435 14 lb. (6.4 kg) Innershield® Coil Adapter K468 8" (203.2 mm) O.D. Spool Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg) K1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg) K425 Gas Solenoid Kit (for codes above 9131) K261 Wire Feed Speed Meter Kit K202 Burnback Kit K305 Wire Reel and Flux Tank Assembly K163 Undercarriage K110 Mechanized Hand Travel Unit K161-50 Squirtmobile® Power Pack, 50 ft. (15.2 m) K283 Portable Digital Wire Feed Speed Meter Power Source Options Multi-Process Welders (CC/CV) (excludes Invertec® V350-PRO and Flextec™ 450)

LN-10 and DH-10 Wire Feeders Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended Equipment Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended Equipment Options” section. General Options Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended Equipment Options” section. K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing K1500-5 OXO® Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series K1546-1 Incoming Bushing for Lincoln® Conduit, .025-1/16 in. (0.6-1.6 mm) wire K1546-2 Incoming Bushing for Lincoln® Conduit, 1/16-1/8 in. (1.6-3.2 mm) wire K1733-1 Wire Straightener K1733-4 Micro Wire Straightener K162-1 Spindle Kit, 2 Inch (50.8 mm) Hub K435 14 lb. (6.4 kg) Innershield® Coil Adapter K363P 22-30 lb. (10-13.6 kg) Readi-Reel® Adapter K438 50-60 lb. (22.7-27.2 kg) Readi-Reel® Adapter K1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter, 2 inch (50.8 mm) spindle K1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg) K1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg) K590-6 Water Connection Kit K683-3 Dual Procedure Switch (5-pin) K1520-1 42 Volt Transformer Kit K283 Portable Digital Wire Feed Speed Meter K1764-1 Inverter and Wire Feeder Cart — Weld Fume Control System

LN-10 and DH-10 Wire Feeders, con’t. For LN-10 only: K163 Undercarriage K1557-1 Swivel Platform K1556-1 Light Duty Caster Kit K1555-1 Insulated Lift Bail Power Source Options — MIG Welders (CV) — Multi-Process Welders (CC/CV)

STT®-10 Wire Feeder Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended Equipment Options” section. General Options Boom: Drive-to-Control Box K1567-20 Head to Control, 20 ft. (6.0 m) K1567-25 Head to Control, 25 ft. (7.6 m) Bench: STT®-10 to Power Source and Boom: Control Box-to-Power Source K1758-10 Control / Weld Cable, 10 ft. (3.0 m) K1758-25 Control / Weld Cable, 25 ft. (7.6 m) K1758-50 Control / Weld Cable, 50 ft. (15.2 m) K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series K940-25 Sense Lead Kit, 25 ft.(7.6 m) K940-75 Sense Lead Kit, 75 ft. (22.9 m) K1561-1 Robotic Interface Module K468 8 in. (203.2 mm) O.D. Spool Adapter K363P 22-30 lb. (10-13.6 kg) Readi-Reel® Adapter K1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter, 2 inch (50.8 mm) spindle K1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg) K1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg) K683-3 Dual Procedure Switch (5-pin) K1556-1 Light Duty Caster Kit K1555-1 Insulated Lift Bail Power Source Options — Invertec® STT® II

www.lincolnelectric.com/wire-feeders

SEMIAUTOMATIC WIRE FEEDERS

Semiautomatic Wire Feeders Options, con’t. See the “Recommended Equipment Options” section for descriptions. LN-15 Wire Feeder Required Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended Equipment Options” section. General Options K1733-4 Micro Wire Straightener K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended Equipment Options” section. K484 Jumper Plug Kit K468 8 in. (203.2 mm) O.D. Spool Adapter Weld Power Cables See Weld Power Cables chart in the “Recommended Equipment Options” section. K283 Portable Digital Wire Feed Speed Meter — Weld Fume Control System Power Source Options — CV-400, CV-655, Invertec® STT® II — Engine Driven Welders — Multi-Process Welders (CC/CV)

LN-25 PRO Wire Feeder (includes Dual Power and Extra Torque models) Required Options Drive Roll and Wire Guide Kits See chart in “Recommended Equipment Options” section. General Options K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing K1500-5 OXO® Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate® Adapter 10 Series K2330-2 Preflow, Postflow and Burnback Timer Kit K484 Jumper Plug Kit K363P 22-30 lb. (10.0-13.6 kg) Readi-Reel™ Adapter K435 14 lb. (6.4 kg) Innershield® Coil Adapter K468 8 in. (203.2 mm) O.D. Spool Adapter K2596-2 Plastic Case Replacement Kit K852-95 Twist Mate™ Cable Plug, for 2/0-3/0, 70-95 mm2 Cable K1733-4 Micro Wire Straightener

Power Feed™ 25M Wire Feeder LN-23P Wire Feeder Required Options K345-10 350A FCAW-SS Gun, 10 ft. (3.0 m), .068-5/64 in. (1.7-2.0 mm) Options for K316L-1 only K350 LN-23P Adapter Kit, For Terminal Strip Connection K350-1 LN-23P Adapter Kit, For 14-pin Connection Power Source Options — MIG Welders (CV) — Multi-Process Welders (CC/CV) — Engine Driven Welders

LN-25 Pipe Required Options Drive Roll and Wire Guide Kits See chart in “Recommended Equipment Options” section. General Options K2330-2 Preflow, Postflow and Burnback Timer Kit K468 8 in. (203.2 mm) O.D. Spool Adapter K852-95 Twist Mate™ Plug, For 2/0-3/0, 70-95 mm2 Cable K3016-1 Flowmeter

58 58

www.lincolnelectric.com//wire-feeders

General Options Push-Pull Guns See Push-Pull Guns chart in the “Recommended Equipment Options” section. K590-6 Water Connection Kit K2339-1 Push-Pull Gun Adapter Kit K586-1 Deluxe Adjustable Gas Regulator & Hose Kit, 4.3 ft. (1.3 m) ArcLink®/Linc-Net™ Control Cables See ArcLink®/Linc-Net™ Control Cables chart in the “Recommended Equipment Options” section. Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended Equipment Options” section. K1796-25 Coaxial Weld Power Cable (350A), 25 ft. (7.6 m) K1796-50 Coaxial Weld Power Cable (350A), 50 ft. (15.2 m) K1796-75 Coaxial Weld Power Cable (300A), 75 ft. (22.9 m) K1796-100 Coaxial Weld Power Cable (300A), 100 ft. (30.5 m) K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. (30.5 m) Weld Power Cables See Weld Power Cables chart in the “Recommended Equipment Options” section. K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing K1500-5 OXO® Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series K1733-4 Micro Wire Straightner K2429-1 ArcLink® “T” Cable Connector K2596-2 Replacement Case (Polycarbonate) — Weld Fume Control System Power Source Options — Power Wave® 355M, 455M, 455M/STT®

Power Feed™ 10M and Power Feed™ 10M Dual Wire Feeders General Options Drive Roll and Wire Guide Kits See Drive Roll and Wire Guide Kits chart in the “Recommended Equipment Options” section. ArcLink®/Linc-Net™ Control Cables See ArcLink®/Linc-Net™ Control Cables chart in the “Recommended Equipment Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended Equipment Options” section. K1796-25 Coaxial Weld Power Cable (350A), 25 ft. (7.6 m) K1796-50 Coaxial Weld Power Cable (350A), 50 ft. (15.2 m) K1796-75 Coaxial Weld Power Cable (300A), 75 ft. (22.9 m) K1796-100 Coaxial Weld Power Cable (300A), 100 ft. (30.5 m) K2593-100 Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft. (30.5 m) K1500-1 Gun Receiver Bushing K1500-2 Gun Receiver Bushing K1500-3 Magnum® 550 Gun Adapter K1500-4 Miller® Gun Receiver Bushing K1500-5 OXO® Gun Receiver Bushing K489-7 Dual Schedule Fast-Mate™ Adapter 10 Series K683-3 Dual Procedure Switch (5 pin) K2429-1 ArcLink® “T” Cable Connector K1733-1 Wire Straightener K1733-4 Micro Wire Straightener K435 14 lb. (6.4 kg) Innershield® Coil Adapter K468 8 in. (203.2 mm) O.D. Spool Adapter K363P 22-30 lb. (10.0-13.6 kg) Readi-Reel® Adapter K438 50-60 lb. (22.7-27.2 kg) Readi-Reel® Adapter K1634-1 Plastic Wire Cover, 30-40 lbs. (13.6-18.1 kg) K1634-2 Plastic Wire Cover, up to 60 lbs. (27.2 kg) K1504-1 50-60 lb. (22.7-27.2 kg) Coil Adapter, 2 inch (50.8 mm) spindle) K1546-1 Incoming Bushing for Lincoln® Conduit .025-1/16 in. (0.6-1.6 mm) wire K1546-2 Incoming Bushing for Lincoln® Conduit 1/16-1/8 in. (1.6-3.2 mm) wire K590-6 Water Connection Kit K1536-1 Flow Sensor K283 Portable Digital Wire Feed Speed Meter — Weld Fume Control System For Single Bench and Dual Bench Models only: K2339-1 Push-Pull Gun Adapter Kit K1556-1 Light Duty Caster Kit K2320-1 Foot Amptrol® Connector Kit For Single Bench and Single Boom Models only: K2360-1 Dual Procedure/Memory Panel For Single Bench Model only: K1557-1 Swivel Platform K1555-1 Insulated Lift Bail Power Source Options — Power Wave® 355M, 455M and 455M/STT®

SUBMERGED ARC EQUIPMENT

Power Wave AC/DC 1000 SD

Recommended for integrator or robotic SAW applications

Full control over hard automation applications

LN -8 and LN -9

NA-3S, NA-4 & NA-5 Control & Heads

LT-7 Tractor

Semiautomatic, Shop or Field, Fabrication or Hardfacing

Maximum control over deposition and penetration in single or multi-arc environments.

™

ADVANCED PROCESS DIGITAL EQUIPMENT

MAXsa 19 Controller & MAXsa 29 Feed Head

MAXsa 10 Controller & MAXsa 22 Feed Head

™

Self-Propelled, Mechanized Track Capable

FEEDER / HEADS / DRIVES

Automatic, High Deposition, Beam Mountable.

Idealarc DC-600 Idealarc DC-655 Idealarc DC-1000 Idealarc DC-1500 Idealarc AC-1200

Idealarc DC-655 ®

Idealarc DC-1000 ®

Idealarc DC-1500 ®

Idealarc AC-1200 Digital

Power Wave AC/DC 1000 ® SD ®

KEY:

Excellent

—

INPUT

POWER SOURCES

•

• •

•

FEATURES ArcLink®

Arc Gouge

PROCESS

TIG

Polarity

Mode Analog

Idealarc ® DC-600

Current Range (Amps)

40 VDC

Waveform Control Technology®

OUTPUT

WELDER MODEL

—

Submerged Arc

NA-5 Control & Heads MAXsa™ 10 Controller & 22 Feed Head MAXsa™ 19 Controller & 29 Feed Head

— .045-5/32 (1.2-4.0)

Flux-Cored

AC-1200 DC-600, DC-655, DC-1000, DC-1500

— .045-5/32 (1.2-4.0)

Pulsed

NA-4 Control & Heads

—

MIG

NA-3 Control & Heads

DC-600, DC-655, DC-1000, DC-1500

Stick

SemiMechanized automatic (Tractors) (Hand-held) Automatic

Cruiser Tractor

Power Wave® AC/DC 1000® SD

Digital Display

.045-7/32 (1.1-5.6)

DC-600, DC-655, DC-1000

7-Yr. Warranty on Power Rectifier

10-500 (0.25-12.7)

LT-7 Tractor

Waveform Control Technology®

Power Wave® AC/DC 1000® SD

LN-9 Feeder

115 VAC 115 VAC 115 VAC 40 VDC 115 VAC 115 VAC 115 VAC 40 VDC

Stackable

.040-3/32 (1.0-2.4) .040-3/32 (1.0-2.4) 3/32-3/16 (2.4-4.8) 1/16-7/32 (1.6-5.6) 1/16-7/32 (0.8-5.6) 1/16-7/32 (0.8-5.6) .035-7/32 (0.9-5.6) .045-7/32 (1.1-5.6)

.045-.120 (1.2-3.0) .045-.120 (1.2-3.0)

Power Wave® AC/DC 1000® SD

50-600 (1.3-15.2) 50-600 (1.3-15.2) 100-400 (2.5-10.2) 15-200 (0.4-5.0) 25-600 (0.6-15.2) Subject to arc voltage used 25-775 (0.6-19.7) 10-500 (0.25-12.7)

DC-600, DC-655 DC-600, DC-655

LN-8 Feeder

ArcLink®

Cored Wire Size Range in. (mm)

Power

Solid Wire Size Range in. (mm)

Submerged Arc

Wire Feed Speed Range ipm (m/min)

FEATURES

INPUT

PROCESS

MIG

OUTPUT

Power Source Required

™

Specifically designed for NA-4 equipment. 1200 amps @ 100% duty cycle.

Flux-Cored

WIRE FEEDER MODEL

1500 amps @ 100% duty cycle

Production Monitoring

1000 amps @ 100% duty cycle

Hertz

Efficiently delivers 650 amps @ 100% duty cycle

Phase

600 Amps @ 100 Duty Cycle for industrial manufacturing

•

CC CV CC CV CC CV CC CV CC CV

70-680

3 50/60

50-815

3 50,60

150-1300

3 50,60

200-1500

3 50,60

•

200-1500

1 50,60

•

CC CV

AC/ DC

100-1000

3 50/60

Good

Optional

Analog

Digital

• •

•

www.lincolnelectric.com/subarc

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Power Wave AC/DC 1000 SD ®

Processes • DC+ Submerged Arc • DC- Submerged Arc • Balanced AC Submerged Arc • Variable AC Submerged Arc

Increase Productivity, Quality and Flexibility Software-driven output delivers maximum control over the deposition rate and penetration in single or multi-arc environments.

www.lincolnelectric.com/green

Output

CC CV

AC DC

Input

50 60

3 PHASE

• Easy to Parallel Machines or Run Multiple Arcs.

Key Options • K3048-1 Cruiser™ Tractor • K2814-1 MAXsa™ 10 Controller • K2370-2 MAXsa™ 22 Feed Head • K2626-2 MAXsa™ 19 Controller • K2312-2 MAXsa™ 29 Feed Head • More options at end of section

• 3-Phase Voltage Input – Eliminates the imbalance associated with transformer-based AC welding machines.

Literature E9.181

COMMUNICATIONS PROTOCOL

• 380-575 VAC, 50/60Hz Voltage Input – Offers the ability to be connected anywhere in the world. • No Hardware Reconfiguration Required with Easy Polarity Switching – Eliminates downtime.

• 95% Power Factor Correction – Enables connection of multiple machines on the same plant infrastructure for lower installation costs.

Basic Automation Solutions

• Severe Duty – Can be stored outdoors. IP23 Rated. • ArcLink®, Ethernet, and DeviceNet™ Communication – Offers remote process monitoring, control and troubleshooting. • True Energy™ – Measures, calculates and displays instantaneous energy in the weld for critical heat input calculations.

Integrated Solutions

Robotic Solutions

™

• Production Monitoring 2 – Track equipment usage, store weld data and configure limits to assist in welding efficiency analysis. • Software Based Controls – Can be upgraded as new features become available.

Shown: K2803-1 Power Wave® AC/DC 1000® SD

• iARC™ Digital Control – 90 times faster than the previous generation, delivering a responsive arc. Product Name

Product Number

Input Power

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Output Range

Dimensions - H x W x D inches (mm)

Net Weight lbs. (kg)

Power Wave® AC/DC 1000® SD

K2803-1(1)

380/400/460/500/575/3/50/60

1000A/44V/100%

82/79/69/62/55

100-1000A

49.2 x 19.2 x 46.2 (1250 x 488 x 1174)

800 (363)

(1)

Filter is required to meet CE conducted emission requirements. The K2444-3 must be used with the K2803-1.

Processes • Submerged Arc

Cruiser Tractor ™

COMMUNICATIONS PROTOCOL

Submerged Arc Welding Tractor Bring the productivity of the Power Wave® AC/DC 1000® SD to field applications. The Cruiser™ is an automatic wire feeder tractor for use with the Power Wave® AC/DC 1000® SD.

• Designed for welding big joints on big jobs – Ideal for welding heavy plate on barges, ships, large tanks, bridges, and offshore platforms.

• Lightweight pendant control with digital meters – Save procedures, apply procedure limits, and lockout any or all controls.

• High deposition rates up to 60 lbs./hr. – Rated output of 1000 amps at 100% duty cycle.

• Rugged mast and arm – Keeps the wire drive in a steady position and allows flexible adjustment.

• Versatile travel capabilities – 3 or 4 wheel configuration for use with or without a track.

• Proven industrial wire drive design – Rotates on two heavy duty cross slides for any torch angle and feeds up to 7/32 in. (5.6 mm) diameter wire.

Output

Input

VDC

Cruiser™ Unit (K3048-1) Includes • Pendant Control • Butt, Fillet and Lap Joint Tracker • 50-60 Lb. (22.7-27.2 kg) Coil Adapter • Wire Straightener • Drive Roll/Guide Tube Kit • Contact Nozzle Assembly • Nozzle Extension • Contact Tip Key Options • K396 Track Section • K1543-XX ArcLink® Control Cable • KP2721-1 Nozzle Extension • More options at end of section Power Source • K2803-1 Power Wave® AC/DC 1000® SD Literature E9.181

Product Name

Product Number

Input Power

Rated Output Current/Duty Cycle

Gear Box

Cruiser™ Tractor

K3048-1

40 VDC

1000A/100%

142:1

www.lincolnelectric.com/subarc

Wire Feed Speed ipm (m/min)

Wire Size Range Solid - inches (mm)

HxWxD inches (mm)

Net Weight lbs.(kg)

15-200 (0.4-5.0)

1/16-7/32 (1.6-5.6)

29 x 23 x 36 (737 x 584 x 914)

140 (63.5)

SUBMERGED ARC & AUTOMATIC EQUIPMENT

MAXsa 10 Controller ™

COMMUNICATIONS PROTOCOL

Processes • Submerged Arc Output

ArcLink -enabled Controller for Power Wave AC/DC 1000 SD Systems

VDC

Input

VDC

Key Options • K2462-1 MAXsa™ 10 Mounting Bracket (Only required for TC-3 Travel Carriage) • More options at end of section

The MAXsa™ 10 controller offers a single monitoring and control point for the entire hard automation welding system. Operators have full control over AC and DC welding parameters and easy PLC interfacing to control fixture travel, timers and other system commands.

Literature E9.181

• Severe Duty Ready – The controller is IP23 rated and ready for operation in harsh environments. • Pendant Box – Mount the controller in the standard protective box or remove the pendant for hand-held operation. Extend hand-held operation from 4 feet (1.2 m) up to 100 feet (30.5 m) with an ArcLink® extension cable. • Eight Procedure Memories – Pre-set and save your optimal welding parameters for repeating applications and recall later for fast changeovers. • User-Friendly Controls – Clear digital display and controls make it easy to set weld modes, AC operation, strike/start/end options, travel stop/start, timers and other parameters.

Shown: K2814-1

• Limit Control – Apply operator procedure limits or lockout on any or all parameters. • Waveform Control Technology® – Allows the user to choose from a library of pre-programmed weld modes. Parameters for each mode can be adjusted within a limited range to achieve optimal balance between deposition rate and penetration.

IP23 Rated – Tested and approved to withstand rain, humidity, dust and other environmental conditions. When placed vertically, the unit can be stored outdoors.

Product Name

Product Number

Input Power

Rated Output Current / Duty Cycle

Dimensions - H x W x D inches (mm)

Net Weight lbs. (kg)

MAXsa™ 10

K2814-1

40 VDC

N/A

15 x 13 x 4 (381 x 259 x 102)

25 (11.3)

Processes • Submerged Arc

MAXsa 22 Feed Head ™

COMMUNICATIONS PROTOCOL

Output

Submerged Arc Hard Automation Wire Drive for Power Wave AC/DC 1000 SD Systems ®

Designed specifically for hard automation applications, the MAXsa™ 22 Wire Drive delivers accurate wire feeding of large diameter submerged arc wires. Based on Lincoln’s proven gearbox and cast aluminum feedplate, the MAXsa™ 22 model features a 32VDC permanent magnet, high torque motor that delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. A top speed of up to 500 ipm (12.7 m/min) can be achieved by changing the gear ratio. • Flexible Configuration – Can be used in single, tandem, Twinarc® or multiple arc applications.

Input

VDC

Key Options • K325HCS TC-3 Self-Propelled Travel Carriage (5-75 ipm) • K389 Flux Hopper for Tandem Arc • K231-1 Submerged Arc Contact Nozzle Assembly • More options at end of section Literature E9.181

• Closed Loop Speed Control – Facilitates full control over starting, running and stopping wire feed speed. • IP23 Rated – Tested to withstand harsh environments. • Standard Conversion Kits – Used to change the speed ratio to match the requirements of your application. • Multi-Axis Rotation – Rotational feed head adjustment in two planes allows flexible, accurate setup for fixturing or arc locating. Additional positioning flexibility can be achieved with the optional horizontal and vertical lift adjuster.

Shown: K2370-2 TC-3 The TC-3 travel carriage allows the mounting of up to two feed heads/controllers and wire reels to a beam for basic hard automation installations.

• Standard Accessories – Including an adjustable wire straightener, cross-seam adjuster and electrical valve flux hopper and mounting bracket for TC-3 carriage. Product Name

Product Number

Input Power

Rated Output Current / Duty Cycle

MAXsa™ 22 Head (includes flux hopper)

K2370-2

40 VDC

1000A / 100%

Wire Feed Speed Range(1) imp (m/min.)

Wire Size Range(1) in. (mm) Solid

Dimensions HxWxD inches (mm)

Net Weight lbs. (kg)

142:1(1)

10-200 (.25-5.08)

5/32-7/32 (4.0-5.6)

95:1(1)

10-300 (.25-7.62)

1/8-5/32 (3.2-4.0)

12 x 14 x 10 (305 x 355 x 254)

80 (36.3)

57:1(1)

40-500 (1-12.7)

.045-1/16 (1.1-1.6)

Gear Box

(1)

142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-2, K2312-2, or K2311-1)

www.lincolnelectric.com/subarc

SUBMERGED ARC & AUTOMATIC EQUIPMENT

MAXsa 19 Controller ™

COMMUNICATIONS PROTOCOL

Output

Submerged Arc Systems for Integrators and Robotic Applications for Power Wave AC/DC 1000 SD Systems

Input

VDC

Key Options • More options at end of section

Processes • Submerged Arc

The MAXsa™ 19 controller is specifically designed to relay wire feed commands to the MAXsa™ 29 when a customer-supplied user interface is used in place of the MAXsa™ 10 controller. Typically, this occurs in a variety of third party integrator solutions that include integration hardware like turning rolls, panel lines, seamers and pipe mills fixturing.

Literature E9.181

• Compact Size – Makes it easy to position in custom integrator solutions. • Fast Digital Communication – with the Power Wave® AC/DC 1000® SD via ArcLink® cable and to the wire drive via a 14 pin control cable. • Standard I/O Connector Block – for start/stop, forward/reverse feed and shutdown input interfacing with external accessories.

Bottom View of K2626-2

• Standard Status Indicator – aids diagnostic system troubleshooting. • IP23 Rated – Tested to withstand harsh environments. Contact us at automation@lincolnelectric.com for more information on robotic applications.

Shown: K2626-2

Product Name

Product Number

Input Power

Rated Output Current / Duty Cycle

Dimensions - H x W x D inches (mm)

Net Weight lbs. (kg)

MAXsa™ 19

K2626-2

40 VDC

1000A/100%

9 x 10.5 x 3 (229 x 267 x 76)

7 (3.2)

MAXsa 29 Feed Head ™

COMMUNICATIONS PROTOCOL

Output

Submerged Arc Systems for Integrators and Robotic Applications for Power Wave AC/DC 1000 SD Systems ®

Processes • Submerged Arc

The compact MAXsa™ 29 Feed Head is intended for integrator solutions as well as the latest submerged arc robotic applications. • Closed Loop Speed Control – Facilitates full control over starting, running and stopping wire feed speed.

Input

VDC

Key Options • K231-1 Submerged Arc Contact Nozzle Assembly • More options at end of section Literature E9.181

• 32V DC Permanent Magnet, High Torque Motor – Delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. Top speed of up to 500 ipm (12.7 m/min) can be achieved by changing the gear ratio. • IP23 Rated – Tested to withstand harsh environments. • Standard Conversion Kits – Used to change the speed ratio to match the requirements of your application.

Shown: K2312-2

• Multi-Axis Rotation – Rotational feed head adjustment in one plane allows flexible, accurate setup for fixturing.

• Standard adjustable wire straightener. Product Name

Product Number

Input Power

Rated Output Current / Duty Cycle

MAXsa™ 29 Head

K2312-2

40 VDC

1000A / 100%

()

Gear Box

Wire Feed Speed Range(1) imp (m/min.)

Wire Size Range(1) in. (mm) Solid

142:1

10 - 200 (.25 - 5.08)

5/32 - 7/32 (4.0 - 5.6)

95:1

10 - 300 (.25 - 7.62)

1/8 - 5/32 (3.2 - 4.0)

57:1

40-500 (1-12.7)

.045 - 1/16 (1.1 - 1.6)

142:1 gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-2, or K2311-1)

www.lincolnelectric.com/subarc

Dimensions HxWxD inches (mm)

Net Weight lbs. (kg)

13 x 16 x 10 (330 x 406 x 254)

35 (15.9)

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Idealarc DC-600, DC-655, & DC-1000

Processes • Stick • TIG • MIG

Industrial DC Multi-Process Welders

Key Options DC-600 K804-1 Multi-Process Switch K1611-1 Paralleling Kit (for codes above 10500) K1897-1 Paralleling Kit (for codes below 10500) K842 Undercarriage DC-655 K1482-1 Digital Meter Kit K1528-1 Dual Process Switch K1611-1 Paralleling Kit K842 Undercarriage DC-1000 • K1897-1 Paralleling Kit • K857 Remote Output Control • K843 Amptrol™ Adapter Kit • K1798 Terminal Strip Adapter Cable • More options at end of section

Output

Rugged construction, simple controls and rated 100% duty cycle output make these machines a sound investment for heavy duty shop applications.

Shown: K1288-17 Idealarc® DC-600

Shown: K1609-2 Idealarc® DC-655

Idealarc® DC-600

Idealarc® DC-655

Idealarc® DC-1000

• 115V, 15 amps, duplex auxiliary power receptacle (60Hz models) makes it easy to power lights, grinders and other shop tools at your work station.

• CC Arc Force Control Knob with built-in “Hot Start”.

• 500 amp output connections provide enhanced arc characteristics for low amperage submerged arc and MIG welding procedures.

• Full range output voltage control for easy operation and precise control. • Standard analog ammeter and voltmeter. • Mode switch for selecting desired output characteristics. • Windings and rectifiers protected against moisture and corrosive environments. • Flat-top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other. • Seven-year warranty on power rectifier.

• Fan-As-Needed —solid state thermally controlled cooling fan operates only when required. Minimizes power consumption, operating noise and dust intake. ™

• Separate output studs let you choose low or high inductance.

Input

50 60 Hz

PHASE

• Single range control for precise output control and easy operation. • Terminal strip and output studs for remote connections and cable. • Low profile case allows installation of a work-bench and for stacking up to 2 machines to conserve floor space.

• Panel switches are behind front latched panel, for remote or machine panel output control, and output “on” or remote “on” selection, and CC, CV Subarc or CV MIG mode selection.

• Removable side panels for easy access to internal parts.

• Low profile case allows stacking machines up to three high to conserve floor space.

• Internal components, including windings, rectifiers and circuit boards, are coated to protect against the effects of moisture and corrosion.

• Seven-year warranty on power rectifier.

Literature E5.40 (Idealarc® DC-600) E5.46 (Idealarc® DC-655) E5.50 (Idealarc® DC-1000)

Shown: K1386-3 Idealarc® DC-1000

• “Idle Shut Down mode” automatically shuts machine off when not in use to minimize power consumption.

CC CV

• Flux-Cored • Submerged Arc • Gouging

• Line voltage compensation maintains weld consistency, even with line voltage changes of ±10%.

• Seven-year warranty on power rectifier. Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Idealarc® DC-600 w/Multi-Process Switch Idealarc® DC-600

K1288-18

230/460/3/60

600A/44V/100% 680A/44V/60%

108/54A

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

CV: 70-850A, 13-44V CC: 90-850A, 24-42V

30.7 x 22.2 x 38 (781 x 565 x 965)

522 (237)

K1288-17 K1288-22

230/460/575/3/60

Idealarc® DC-655

K1609-2

230/460/575/3/60

650A/44V/100% (815A/44V/60%)

122/61/49A

13-44V 50-815A Max. OCV: 46V (CV) 68V (CC)

27.5 x 22.2 x 38 (699 x 564 x 965)

720 (327)

Idealarc® DC-1000

K1386-3 K1386-4

230/460/3/60 575/3/60

1000A/44V/100%

193/96.5A

16-46V 150-1300A

30.7 x 22.5 x 39 (781 x 572 x 991)

821 (372)

108/54/43.2A

NOTE: 50 Hertz models available for the Idealarc ® DC-600, DC-655 and DC-1000.

www.lincolnelectric.com/subarc

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Idealarc DC-1500

Processes • Flux-Cored • Submerged Arc

Multi-Process DC Arc Welding Power Source

Output

The precise output of the DC-1500 enhances productivity and quality control when used with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors.

CC CV

Input

PHASE

• Mode switch used to select the desired output characteristics for the process being used.

Key Options • K1900-1 Paralleling Kit • K857 Remote Output Control, 25 ft. (7.6 m) • K857-1 Remote Output Control, 100 ft. (30.5 m) • K843 Amptrol™ Adapter Kit • More options at end of section

• Line voltage compensation for maintaining weld consistency, even with line voltage changes of ±10%.

Literature E5.60

• Full range output voltage control for easy operation and precise output control.

• Fan cooled with electronic and thermostatic protection from current overload and excessive temperatures. • Function lights built into the printed circuit boards speed diagnostics. • Windings and rectifiers protected against moisture and corrosive environments. • Removable side panels for easy access to internal parts. • Recessed front panel protects operating controls. • Terminal strip and output studs for remote connections and cable.

Shown: K1275 Idealarc® DC-1500

• Seven-year warranty on power rectifier. Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Idealarc® DC-1500

K1275

460/3/60

1500A/44V/100% 1500A/60V/100%

184A

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

200-1500A 20-60V

57.2 x 22.3 x 38 (1453 x 566 x 965)

1420 (644)

NOTE: 50 Hertz models also available.

Processes • Submerged Arc

Idealarc AC-1200 ®

Output

Automatic Submerged Arc Welding Power Source

CC AC

Input

PHASE

Key Options • Weld Fume Control System • More options at end of section

The AC-1200 submerged arc power source is specifically designed for operation with Lincoln Electric’s NA-4 automatic wire feeder. It is a power source that you can count on day-in and day-out to provide proven performance.

Literature E5.70

• Scott® connection taps standard for two AC welding heads operated in tandem. • Rheostat adjusts the output settings while welding or at idle. • Three output studs with overlapping ranges. • ±10% input line voltage compensation for maintaining weld consistency. • Thermostatic protection from current overload and excessive temperatures. • Terminal strip for remote control and wire connections and output studs for welding cables. • Removable side panels for easy access to internal parts. • Windings and rectifiers protected against moisture and corrosive environments. • Seven-year warranty on power rectifier. Shown: K1276 Idealarc® AC-1200

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Output Range

Idealarc® AC-1200

K1276

460/1/60

1200A/44V/100%

182A

200-1500A

NOTE: 50 Hertz models also available.

www.lincolnelectric.com/subarc

HxWxD inches (mm)

Net Weight lbs.(kg)

57.2 x 22 x 38 (1453 x 560 x 965)

1570 (712)

SUBMERGED ARC & AUTOMATIC EQUIPMENT Processes • Flux-Cored • Submerged Arc

NA-3S, NA-4 & NA-5 Control & Heads

Output

Input

115 VAC

50 60 Hz

Required Options • Nozzle Assembly • Control Cable • Weld Power Cable • Power Source • Wire Reel(s) and mounting

Automatic Welding Systems Improve productivity with the NA-3S, NA-4, or NA-5 automatic wire feeders. These systems have been specially designed to deposit more weld metal at faster travel speeds which eliminates bottlenecks and cuts costs.

Key Options • More options at end of section

• Solid state controls allow for precise control of welding procedures, striking characteristics, as well as bead size and shape.

Literature E9.10 (NA-3S, NA-4) E9.30 (NA-5)

• Easily adjusted for a wide range of processes, feed speeds, and wire sizes. • Compact units with excellent flexibility to fit into simple fixtures or the most complex automated production lines. • Rugged construction minimizes downtime and maintenance costs.

Shown: K356-2 NA-5

Product Name

Product Number

Wire Feed Speed Range ipm (m/min)

Wire Size Range - in. (mm) Solid

NA-3S Controller NA-4 Controller

K210-2

25-650 (0.6-16.5)

.035-7/32 (0.9-5.6)

K388-2

subject to arc voltage used

.035-7/32 (0.9-5.6)

NA-5 Controller

K356-2

25-775 (0.6-16.5)

.035-7/32 (0.9-5.6)

NA-3S/NA-4 Head

K208A

subject to arc voltage used

3/32-7/32 (2.4-5.6)

NA-3S/NA-4 Head

K208B

subject to arc voltage used

.035-3/32 (0.9-2.4)

NA-3SF/NA-4F Head

K209A

subject to arc voltage used

3/32-7/32 (2.4-5.6)

NA-3SF/NA-4F Head

K209B

subject to arc voltage used

.035-3/32 (0.9-2.4)

NA-5S Head

K346A

15-290 (0.4-7.4)

3/32-7/32 (2.4-5.6)

NA-5S Head

K346B

22-425 (0.6-10.8)

1/16-3/32 (1.6-2.4)

NA-5SF Head

K347A

15-290 (0.4-7.4)

3/32-7/32 (2.4-5.6)

NA-5SF Head

K347B

22-425 (0.6-10.8)

1/16-3/32 (1.6-2.4)

Automatic Welding Systems • 'Set-it and forget it' automatic welding • Deposit more metal at faster travel speeds compared to semiautomatic equipment • Designed to help you increase production, eliminate operational bottlenecks and cut costs.

www.lincolnelectric.com/subarc

SUBMERGED ARC & AUTOMATIC EQUIPMENT

LN-8 and LN-9

Processes • Flux-Cored • Submerged Arc

Semiautomatic Wire Feeders

Output

The LN-8 and LN-9 are semiautomatic wire feeders deliver dependable performance and reliable operation, making them ideal for shop or field operations. Heavy-Duty, recommended for larger size wires.

Required Options • Drive Roll Kit • Control Cable • Terminal Strip Adapter Cable • Control Extension Cable • Weld Power Cable

• Completely enclosed case protects the heavy duty wire drive mechanism from damage, yet allows easy access to drive rolls.

Shown: K357-1 LN-9

• Control of wire feed speed and voltage at the wire feeder eliminates the need to return to the power source to adjust procedures.

115 VAC

Key Options • K1524-3 Heavy Duty Wire Reel Stand • K1555-1 Insulated Lift Bail • K1556-1 Light Duty Caster Kit • K1557-1 Swivel Platform • More options at end of section

Input

Literature E8.30

Shown: K297 LN-8 ( K357-1 LN-9 and K297 LN-8 shown with options.)

Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Wire Feed Speed Range ipm (m/min)

Wire Size Range in. (mm)

HxWxD in. (mm)

Net Weight lbs.(kg)

LN-8

K297

115 VAC 50/60 Hz

600A/60%

50-600 (1.3-15.2)

Solid: .040-3/32 (1.0-2.4) Cored: .045-.120 (1.2-3.0) Hardfacing: 7/64 (2.8)

10.9 x 9.8 x 9.6 (277 x 248 x 244)

36 (16.2)

LN-9

K357-1

11.5 x 11.3 x 11.5 (292 x 287 x 292)

42 (19)

Processes • Submerged Arc

LT-7 Tractor

Output

Submerged Arc DC Wire Feeder The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged arc process with track system capabilities. It is self-guiding and easy to operate—only one operator is usually required. • Feeds 3/32-3/16 in. (2.4-4.8 mm) solid wires, from 100-400 inches per minute (2.5-10.2 m/min) wire feed speed.

Input

115 VAC

Unit Includes • Control Cable, 25 ft. (7.6 m) Required Options • Nozzle Assembly • Control Cable • Weld Power Cable Key Options • More options at end of section

• Calibrated tractor drive adjusts travel speeds from 6 in.-70 in. per minute (0.12-1.8 m/min).

Literature E9.70

• Vertical head lift adjuster for adjusting electrical stick-out from 1/2-5 in. (12.7-127.0 mm). • Weld angle is up to 50° from vertical on either side; drag angle is up to 30° from vertical. • Control box can be mounted either left or right, eliminating the need to return to the power source for routine procedure changes. • Welds butts, horizontal fillet and lap joints to the left or right side of the tractor frame for convenience.

Shown: K395-1 LT-7 Track Model

Product Name

Product Number

Input Power

Output Capacity Current/Duty Cycle

Wire Feed Speed Range ipm (m/min)

Wire Size Range Solid – inches (mm)

HxWxD inches (mm)

Net Weight lbs. (kg)

LT-7 Standard

K227-1

115 VAC 50/60 Hz

600A/100% 1100A/100% (with water cooling)

100 - 400 (2.5 - 10.2)

3/32 - 3/16 (2.4 - 4.8)

27.5 x 33 x 14 (698 x 838 x 356)

120 (54)

LT-7 Track Model

K395-1

www.lincolnelectric.com/subarc

130 (59)

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Submerged Arc & Automatic Equipment Options See the “Recommended Equipment Options” section for descriptions. LN-8 and LN-9 Wire Feeders

NA-3S and NA-4

NA-5

Required Options Submerged Arc Gun and Cable Assemblies See Submerged Arc Guns in the “Guns and Torches” section. Drive Roll and Guide Tube Kits See Drive Roll and Guide Tube Kits chart in the “Recommended Equipment Options” section. Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended Equipment Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended Equipment Options” section. General Options K1524-3 Heavy Duty Wire Reel Stand K1555-1 Insulated Lift Bail K1556-1 Light Duty Caster Kit K1557-1 Swivel Platform K1504-1 50-60 lb. (22.4-27.2 kg) Coil Adapter, 2 inch (50.8 mm) spindle K1634-2 Plastic Wire Cover - up to 60 lbs. (27.2 kg) K261 Wire Feed Speed Meter Kit K202 Burnback Kit K305 Wire Reel and Flux Tank Assembly K163 Undercarriage K110 Mechanized Hand Travel Unit K161-50 Squirtmobile® Power Pack, 50 ft. (15.2 m) K283 Portable Digital Wire Feed Speed Meter

Required Options Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended Equipment Options” section. Weld Power Cables See Weld Power Cables chart in the “Recommended Equipment Options” section. General Options Drive Roll /Guide Tube Kits See Drive Roll and Guide Tube Kits chart in the “Recommended Equipment Options” section. K221 Start Controls P.C. Board for Automatics K245 Crater Fill Controls P.C. Board for Automatics K96 Horizontal Adjuster, 2 in. (50.8 mm) K29 Vertical Lift Adjuster, 4 in. (101.6 mm) K325HCS TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 5-75 ipm. K219 Automatic Flux Hopper Assembly K299 Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg) Coils (without high frequency insulation) K278-1 Spreadarc Oscillator K1733-5 Wire Straightener (Automatics) Single Electrode Options K231-1 Contact Nozzle Assembly for 3/32, 1/8 and 5/32 in. (2.4, 3.2 and 4.0 mm) Wire KP2721-1 Nozzle Extension, 5 in. KP2082-2B1 Contact Tip, 5/64 in. (2.0 mm), 3/8-24 in. (9.5-609.6 mm) thread KP1962-3B1 Nozzle Tip, 3/32 in. (2.4 mm) wire diameter KP1962-1B1 Nozzle Tip, 1/8 in. (3.2 mm) wire diameter KP1962-4B1 Nozzle Tip, 5/32 in. (4.0 mm) wire diameter KP1962-2B1 Nozzle Tip, 3/16 in. (4.8 mm) wire diameter KP1962-5B1 Nozzle Tip, 7/32 in. (5.6 mm) wire diameter K148A Positive Contact Nozzle Assembly for 3/32-1/8 in. (2.4-3.2mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16 in. (4.0-4.8mm) Wire K285 Concentric Flux Cone Assembly K386 Narrow Gap Deep Groove Nozzle K226R Contact Jaw Assembly for 1/8-7/32 in. (3.2-5.6 mm) Wire K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire Twinarc® Options K129-1/16 Tiny Twinarc® Assembly for 1/16 in. (1.6 mm) Wire K129-5/64 Tiny Twinarc® Assembly for 5/64 in. (2.0 mm) Wire K129-3/32 Tiny Twinarc® Assembly for 3/32 in. (2.4 mm) Wire K225 Submerged Arc Twinarc® Nozzle for 5/64, 3/32 and 1/8 in. (2.0, 2.4 and 3.2 mm) Wire K281 Tiny Twinarc® Solid Wire Straightener Tandem Arc Options K387 Tandem Arc Framework Assembly K390 Tandem Arc Wire Reels and Mountings K389 Flux Hopper Assembly Power Source Options For NA-3S Idealarc® DC-600, DC-655, DC-1000 and DC-1500 For NA-4 Idealarc® AC-1200

General Options Control Cables and Adapters See Control Cables and Adapters chart and Drive Roll and Wire Guide Kits Chart in the “Recommended Equipment Options” section. K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. (10.7 m) K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft. (18.3 m) K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. (33.5 m) K338-46 Control to Head Cable Extension, 46 ft. (14.0 m) K335-26 Control to Head Cable Extension, 26 ft. (7.9 m) K231-1 Contact Nozzle Assembly for 3/32, 1/8 and 5/32 in. (2.4, 3.2, 4.0 mm) Wire KP2721-1 Nozzle Extension, 5 in. (127 mm) K226R Contact Jaw Assembly for 1/8-7/32 in. (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly for 3/32-1/8 in. (2.4-3.2 mm) Wire K148B Positive Contact Nozzle Assembly for 5/32.-3/16 in. (4.0-4.8 mm) Wire K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle KP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in. (3.4 mm ID, 6.1 mm OD, 320.0 mm) KP2108-1B1 Nozzle Tip KP1966-2B1 Contact Tip, Pressure Shoe Type, 1/16 in. (1.6 mm) wire diameter K285 Concentric Flux Cone Assembly K225 Sub Arc Twinarc Nozzle for 5/64, 3/32 & 1/8 in. (2.0, 2.4, 3.2 mm) Wire K129-1/16 Tiny Twinarc® Assembly, 1/16 in. (1.6 mm) Wire K129-5/64 Tiny Twinarc® Assembly, 5/64 in. (2.0 mm) Wire K129-3/32 Tiny Twinarc® Assembly, 3/32 in. (2.4 mm) Wire K281 Tiny Twinarc® Solid Wire Straightener K223 Solenoid Kit K325HCS TC-3 High Capacity Travel Carriage, Multiple Heads & Controls, 5-75 ipm. K299 Wire Reel Assembly for 50-60 lb. (22.7-27.2 kg) Coils (without high frequency insulation). K162-1 Spindle Kit, 2 Inch (50.8 mm) Hub K29 Vertical Lift Adjuster, 4 in. (101.6 mm) K96 Horizontal Adjuster, 2 in. (50.8 mm) K278-1 Spreadarc Oscillator K334 Start or Crater Module K337-10 Weld Timer Module - maximum time 9.99 sec. K336 Remote Interface Module K219 Automatic Flux Hopper Assembly (NA-5N only) K1733-5 Wire Straightener (Automatics)

LT-7 Tractor Required Options Weld Power Cables See Weld Power Cables chart in the “Recommended Equipment Options” section. K148A Positive Contact Nozzle Assembly for 3/32-1/8 in. (2.4-3.2 mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16 in. (4.0-4.8 mm) Wire General Options KP2268-1 LT-7 Drive Roll 052-1/16 (2 required) KP2268-2 LT-7 Drive Roll 068-3/32 (2 required) KP2268-3 LT-7 Drive Roll 3/32-3/16 (2 required) KP2268-4 LT-7 Drive Roll 045-052 (2 required) KP1890-1 Drive Roll Center 5/64-3/32 Tiny Twin KP1890-2 Drive Roll Side 5/64-3/32 Tiny Twin KP1984-1 Guide Tube Assembly 068-3/16 Incoming KP1985-1 Guide Tube 3/32-3/16 Outgoing KP1986-1 Guide Tube Outgoing Tiny Twinarc® KP2127-1 Guide Tube Incoming TinyTwin Tractor Control Cables and Adapters See Control Cables and Adapters chart in the “Recommended Equipment Options” section. K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire K232 Horizontal Fillet and Lap Adapter Kit K229 Flat Fillet Adapter Kit K230 Butt Seam Guide Kit K396 Track Section - 70 in (1.8m) K285 Concentric Flux Cone Assembly

www.lincolnelectric.com/subarc

SUBMERGED ARC & AUTOMATIC EQUIPMENT

Submerged Arc & Automatic Equipment Options, con’t. See the “Recommended Equipment Options” section for descriptions. MAXsa™ Controllers and Heads

Idealarc® DC-600

Idealarc® DC-1500

General Options K2163-35 Weld Power Cable, Lug to Lug (4/0), 35 ft. (10.7 m), two cables per package K2163-60 Weld Power Cable, Lug to Lug (4/0), 60 ft. (18.3 m), two cables per package K1842-110 Weld Power Cable, Lug to Lug (4/0, 600A, 60%), 110 ft. (33.5 m) Weld Power Cables, 0-250 ft @ 100% Duty Cycle K1842-10 Weld Power Cable, Lug to Lug (3/0, 600A, 60%), 10 ft. (3.0 m), Requires Qty. 3 K1842-35 Weld Power Cable, Lug to Lug (3/0, 600A, 60%), 35 ft. (10.7 m), Requires Qty. 3 K1842-60 Weld Power Cable, Lug to Lug (3/0, 600A, 60%), 60 ft. (18.3 m), Requires Qty. 3 K387 Tandem Arc Framework Assembly K390 Tandem Arc Wire Reels and Mountings K389 Flux Hopper Assembly K219 Automatic Flux Hopper Assembly Submerged Arc Contact Nozzle Assembly K231-1 Contact Nozzle Assembly for 3/32, 1/8 and 5/32 in. (2.4, 3.2, 4.0 mm) Wire KP2721-1 Nozzle Extension, 5 inches K226R Contact Jaw Assembly for 1/8-7/32in. (3.2-5.6 mm) Wire K148A Positive Contact Nozzle Assembly for 3/32-1/8 in. (2.4-3.2 mm) Wire K148B Positive Contact Nozzle Assembly for 5/32-3/16 in. (4.0-4.8 mm) Wire K149-5/32 Nozzle Extension for 5/32 in. (4.0 mm) Wire K386 Narrow Gap Deep Groove Nozzle KP2095-15 Liner Spring, .133 in. ID, .240 in. OD, 12.60 in. (3.4 mm ID, 6.1 mm OD, 320.0 mm) KP2108-1B1 Nozzle Tip KP1966-2B1 Contact Tip, Pressure Shoe Type, 1/16 in. (1.6 mm) wire diameter K285 Concentric Flux Cone Assembly K225 Sub Arc Twinarc Nozzle for 5/64 in., 3/32 in. and 1/8 in. Wire K129-1/16 Tiny Twinarc® Assembly, 1/16 in. (1.6 mm) Wire K129-5/64 Tiny Twinarc® Assembly, 5/64 in. (2.0 mm) Wire K129-3/32 Tiny Twinarc® Assembly, 3/32 in. (2.4 mm) Wire K281 Tiny Twinarc® Solid Wire Straightener TC-3 Travel Carriage K325HCS TC-3 High Capacity Travel Carriage, 5-75 ipm K299 Wire Reel Assembly for 50-60 lb. (22.7-27.2 m) Coils. K162-1 Spindle Kit, 2 Inch Hub K29 Vertical Lift Adjuster, 4 in. (101.6 mm) K96 Horizontal Adjuster, 2 in. (50.8 mm) K278-1 Spreadarc Oscillator K2462-1 Mounting Bracket for TC-3 K1733-5 Wire Straightener (Automatics)

General Options K804-1 Multi-Process Switch K842 Undercarriage - Hand moving K1737-1 All-Terrain Undercarriage K1611-1 Paralleling Kit K1897-1 Paralleling Kit Wire Feeder Options — LN-8, LN-9, LT-7, NA-3S, NA-5

General Options K1900-1 Paralleling Kit K857 Remote Output Control, 25 ft. (7.6 m) K857-1 Remote Output Control, 100 ft. (30.5 m) K843 Amptrol™ Adapter Kit Wire Feeder Options — NA-3S, NA-5, LT-7

www.lincolnelectric.com/subarc

Idealarc® DC-655 General Options K1482-1 Digital Meter Kit K1486-1 Air Filter Kit K1528-1 Dual Process Switch K1611-1 Paralleling Kit K842 Undercarriage - Hand moving K1737-1 All-Terrain Undercarriage Wire Feeder Options — LN-8, LN-9, LT-7, NA-3S, NA-5

Idealarc® DC-1000 General Options K1897-1 Paralleling Kit K1520-1 42 Volt Transformer Kit K857 Remote Output Control, 25 ft., (7.6 m) K857-1 Remote Output Control, 100 ft., (30.5 m) K843 Amptrol™ Adapter Kit K1798 Adapter Cable - Male 14-pin Control Cable to Terminal Strip K1770-1 Factory Undercarriage K1737-1 All-Terrain Undercarriage Wire Feeder Options — LN-9, LT-7, NA-3S, NA-5

Idealarc® AC-1200 General Options — Weld Fume Control System Wire Feeder Options — NA-4

Power Wave® AC/DC 1000® SD General Options K2444-3 CE Filter K1811-50 Heavy Duty Process Sense Lead, 50 ft. (15.2 m) K1811-100 Heavy Duty Process Sense Lead, 100 ft. (30.5 m) K2683-25 Heavy Duty ArcLink™ Control Cable, 25 ft. (7.6 m) K2683-50 Heavy Duty ArcLink™ Control Cable, 50 ft. (15.2 m) K2683-100 Heavy Duty ArcLink™ Control Cable, 100 ft. (30.5 m) K1785-4 Control Cable (Heavy Duty), 4 ft. (1.2 m) K1785-16 Control Cable (Heavy Duty), 16 ft. (4.9 m) K1785-25 Control Cable (Heavy Duty), 25 ft. (7.6 m) K1785-50 Control Cable, 14-pin, 50 ft. (15.2 m) K1785-100 Control Cable, 14-pin, 100 ft. (30.5 m) Wire Feeder Options — MAXsa™ Controllers

PLASMA CUTTING SYSTEMS

• Cut Any Conductive Material • Fast, Clean Cutting Compared to Oxy-Fuel • Great for Hobby, Farm, Autobody or Industry

Tomahawk 375 Air

Tomahawk 625

Plasma Cutting - Anywhere, Anytime

™

1 - PHASE

™

Maximum Cutting Thickness – in. (mm) Recommended 22 ipm (0.56 m/min)

Maximum 14 ipm (0.36 m/min)

Severance 5 ipm (0.13 m/min)

10-25 DC

5/16 (7.9)

3/8 (9.5)

1/2 (12.7)

•

10-40 DC

1/2 (12.7)

5/8 (15.9)

3/4 (19.1)

•

1 Phase

Cutting Output Range (Amps)

Tomahawk™ 375 Air Tomahawk 625 ™

KEY:

Excellent

Good

FEATURES Parts-In-Place™ Safety

CUTTING CAPABILITY

Contact Cut

OUTPUT

Standard Cut

MODEL

Optional

www.lincolnelectric.com/plasma

PLASMA CUTTING SYSTEMS Processes • Plasma Cutting

Tomahawk 375 Air ™

Output

Plasma Cutting - Anywhere, Anytime The Tomahawk™ 375 Air plasma cutting system arrives ready to go, for fast and precise cutting. With the 375 Air, forget the grinder – simply pick up the torch and cut in seconds. • Ultimate Portability – Internal air compressor enables operation in environments where external compressed air is not available. www.lincolnelectric.com/green

• Continuous Output Control – Focus the arc for different material thickness. • Touch Start system – Reliable plasma arc initiation without high frequency.

Input

PHASE

Unit Includes • Internal air compressor (external air connection also standard) • Lincoln Electric LC25 Torch with 10 ft. (3.0 m) cable • Air regulator and pressure gauge • Internal water separator • Work clamp and cable • Spare consumables • Shoulder strap • Input power cord Key Options • K2886-1 Plasma Circle Cutting Guide Kit • K2377-1 Small Canvas Cover • K2846-1 LC25 Handheld Plasma Torch, 10 ft. (3 m)

• Rapid Arc Restrike – Fast cutting through gaps, even expanded metal. • Front Panel Purge Control – Makes it easy to set the air flow rate without initiating the plasma arc. • Cool Operation, Long Consumable Life – New electrode and nozzle design save you money in the long run.

Consumables Options • KP2842-1 Electrode (LC25) • KP2842-2 Nozzle, 25A (LC25) • KP2842-3 Retaining Cap (LC25) • KP2842-4 Swirl Ring (LC25,LC40) • KP2842-5 Spacer (LC25)

• Added Safety – Our Parts-in-Place system detects correct installation of consumables and torch. • Engine Drive Compatible – Select a Lincoln Electric® Ranger® or Vantage® to power your Tomahawk™ in remote locations.

Shown: K2806-1 Tomahawk™ 375

Literature E11.100

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Pilot Current

Output Range

Air Pressure Required

Air Flow Rate

HxWxD in. (mm)

Net Weight (w/o Torch) lbs.(kg)

Tomahawk™ 375 Air

K2806-1

208/230/1/60

13A@85.2V 100% 18A@87.2V 60% 25A@90V 35%

21.7A

17A

10-25A

80-110 PSI (6-7.5 Bar)

70 psi@ 125-200 SCFH 5 Bar@80 L/min

15.2 x 8.5 x 18.9 (385 x 215 x 480)

40 (18)

Processes • Plasma Cutting

Tomahawk 625 ™

Output

Plasma Cutting - Anywhere, Anytime

www.lincolnelectric.com/green

Tomahawk plasma cutting systems are portable enough to carry to any jobsite. Hook up the compressed air, grab the torch and start cutting right away. ™

• Continuous Output Control – Focus the arc for different material thickness. • Touch Start System – Reliable plasma arc initiation without high frequency.

Input

1 PHASE

50 60 Hz

Unit Includes • Lincoln Electric LC40 torch, 20 ft. (6.0 m) cable • Air regulator and pressure gauge • Internal water separator • Work clamp and cable • Spare consumables • Shoulder strap • Input power cord Key Options • K2886-1 Plasma Circle Cutting Guide Kit • K2377-1 Small Canvas Cover • K2847-1 LC40 Handheld Plasma Torch, 20 ft. (6 m)

Shown: K2807-1 Tomahawk™ 625

• Lightweight and Portable – Easily carried by one person. • Engine Drive Compatible – Select a Lincoln Electric Ranger® or Vantage® to power your Tomahawk™ in remote locations.

Consumables Options • KP2843-1 Electrode (LC40) • KP2843-2 Nozzle, 40A (LC40) • KP2843-3 Nozzle (Direct Contact), 40A (LC40) • KP2843-5 Retaining Cap (LC40) • KP2842-4 Swirl Ring • KP2843-9 Nozzle (Direct Contact), 25A (LC40) • KP2843-10 Spacer (LC40, LC65) Literature E11.200

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Pilot Current

Output Range

Air Pressure Required

Air Flow Rate

HxWxD in. (mm)

Net Weight (w/o Torch) lbs.(kg)

Tomahawk™ 625

K2807-1

208/230/1/50/60

24A@89.6V 100% 29A@91.8V 60% 40A@96.0V 35%

36.8A

17A

10-40A

80-110 PSI (6-7.5 Bar)

70 psi @ 125-200 SCFH 5 Bar@80 L/min

15.2 x 8.5 x 18.9 (385 x 215 x 480)

34 (15.42)

www.lincolnelectric.com/plasma

AUTO-DARKENING

WELDING HELMETS

1840 Black

™

Cruzin Sticks

K3024-1

1840 Patriot

K3025-1

™

Amp Angel

K3026-1

™

K3027-1

1840 SERIES

K3023-1

Tribal

2450 Black

Heavy Metal

Hemisfear

K3029-1

™

2450 Patriot

K3030-1

™

Street Rod

K3032-1

™

K3035-1

TIG AMP RATING (amps)

4.33 x 3.54 (110 x 90)

3.78 x 1.85 (96 x 47)

•

4.5 x 5.25 (114 x 133)

3.82 x 2.44 (97 x 62)

DC: 3 AC: 5

•

FEATURES

User Replaceable Batteries

2450 Series

DIN 9-13 Internal

VIEW SIZE in. (mm)

Standard 4.5 x 5.25 Lens

DIN 9-13 External

CARTRIDGE SIZE in. (mm)

Cheater Lens Capable

1840 Series

ARC SENSORS

Bonus Pak

SHADE

Grind Mode

MODEL

Hard Hat Adapter Capable

2450 SERIES

K3028-1

™

•

www.lincolnelectric.com/helmets

WELDING HELMETS Processes • Stick • TIG • MIG • Cutting

™

VIKING Welding Helmets: 1840 Series

Replacement Parts • KP2929-1 Headgear w/Sweatband • KP2930-1 Sweatband • KP3043-1 Outside Clear Cover Lens • KP3046-100 Cheater Lens, 1.0 MAG • KP3046-125 Cheater Lens, 1.25 MAG • KP3046-150 Cheater Lens, 1.5 MAG • KP3046-175 Cheater Lens, 1.75 MAG • KP3046-200 Cheater Lens, 2.0 MAG • KP3046-225 Cheater Lens, 2.25 MAG • KP3046-250 Cheater Lens, 2.5 MAG • KP2853-1 ADF Cartridge Kit • KP2897-1 Inside Clear Cover Lens • KP3047-1 Hard hat Adapter

Rugged. Light Weight. Feature-Packed. VIKING™ 1840 series solar-power auto-darkening helmets are intended for welders who prefer external shade control for easy adjustment on the fly with gloved hands.

• Flux-Cored • Pulsed MIG • Gouging • Grinding

Solar Powered (with battery assist)

• Continuously variable control for shade, sensitivity and delay – Dial in your preference: – Sensitivity: Adjustable for welding environment. – External Shade Control: 9-13 – Delay: Adjustable for dark back to light state. • Extremely Light Weight – 18 oz (510 g).

Literature E12.208

• Magnifying “Cheater” Lens Capable. • Grind mode. • Solar powered with battery assist. • Hard hat adapter capability.

Shown: K3024-1 Tribal ™

• Two arc sensors. Viewing Area: Size of Cartridge: UV/IR Protection: Variable Shades: Light To Dark Speed: Light State: Grind Mode: Dark To Light Delay:

3.78 x 1.85 in. (96 x 47 mm) 4.33 x 3.54 in. (110 x 90 mm) Up to Shade DIN 16 at all times DIN 9 to 13 and Grind 1/25,000 sec. DIN 3.5 DIN 3.5 0.1 - 1.0 sec. Cartridge mounted, fully adjustable

Variable Sensitivity: TIG Amp Rating: Arc Sensors: Power Supply: Operating Temperature: Storing Temperature: Total Weight: Compliance: Warranty:

Fully Adjustable 5 amps 2 Solar Cells with battery assist +14°F (-10°C) to 131°F (+55°C) -4°F (-20°C) to 158°F (+70°C) Black: 18 oz. (510 g) Graphics: 19 oz. (539 g) ANSI Z87.1 and CSA Z94.3 2 Year

All Helmets Come With Great Bonus Items Valued at over $25 Including: • •

Processes • Stick • TIG • MIG • Cutting

™

VIKING Welding Helmets: 2450 Series

• Flux-Cored • Pulsed MIG • Gouging • Grinding

Replacement Parts • KP2929-1 Headgear w/Sweatband • KP2930-1 Sweatband • KP2931-1 Inside Clear Cover Lens • KP2932-1 ADF Cartridge Kit • KP3046-100 Cheater Lens, 1.0 MAG • KP3046-125 Cheater Lens, 1.25 MAG • KP3046-150 Cheater Lens, 1.5 MAG • KP3046-175 Cheater Lens, 1.75 MAG • KP3046-200 Cheater Lens, 2.0 MAG • KP3046-225 Cheater Lens, 2.25 MAG • KP3046-250 Cheater Lens, 2.5 MAG • KP2898-1 Outside Clear Cover Lens • KP3047-1 Hard hat Adapter

Light Weight with Large Viewing Area. VIKING™ 2450 series solar-power auto-darkening helmets are designed for welders who prefer internal shade control.

Sport-pak style helmet bag Lincoln Electric Tribal™ bandana.

Replaceable Lithium Batteries

• Continuously variable control for shade, sensitivity and delay – Dial in your preference: – Sensitivity: Adjustable for welding environment. – Internal Shade Control: 9-13 • Light Weight – 20 oz (567 g). • Grind mode.

Literature E12.208

• Cheater lens capable. • Standard lens size – 4.5 x 5.25 in. (114 x 133 mm) Shown: K3029-1 Heavy Metal ™

• Hard hat adapter capability. • Four arc sensors. Viewing Area: Size of Cartridge: UV/IR Protection: Variable Shades: Light To Dark Speed: Light State: Grind Mode: Dark to Light Delay: Variable Sensitivity: TIG Amp Rating: 72

3.82 x 2.44 in. (97 x 62 mm) 4.5 x 5.25 in. (114 x 133 mm) Up to Shade DIN 16 at all times DIN 9 to 13, Fully Adjustable 1/25,000 sec. DIN 3.5 DIN 3.5 0.1-1.0 seconds, fully adjustable Fully Adjustable DC<3 amp; AC<5 amp; DC pulse

www.lincolnelectric.com/helmets

Arc Sensors: Power Supply: Low Battery Warning: Battery: Operating Temperature: Storing Temperature: Total Weight: Compliance: Warranty:

4 Solar Cells w/replaceable batteries Red Light CR2450 Lithium (2 required) +14°F (-10°C) to 131°F (+55°C) -4°F (-20°C) to 158°F (+70°C) Black: 20 oz. (567 g) Graphics: 21 oz. (595 g) ANSI Z87.1 and CSA Z94.3 2 Year

All Helmets Come With Great Bonus Items Valued at over $25 Including: • •

Sport-pak style helmet bag Lincoln Electric®/ Foose® bandana.

WELDING TOOLS Processes • Stick

™

HydroGuard Rod Ovens

Output Preset at 300°F (149°C)

Outstanding Moisture Resistance for Improved Weld Quality

Input

50 60 Hz

PHASE

Unit Includes • 6 ft. (1.8 m) Input Cord (K2939-1 includes plug) • Rod Elevator • Drying Guidelines

HydroGuard rod ovens help you protect your stick electrodes from moisture pick up, a potential contributor to weld cracking and porosity. Protect your rods and drive moisture away. Your welds depend on it. ™

Literature E12.230

• Compact Design – Easy to transport around the job site. • Rod Elevator – Makes it easy to extract your stick electrode. • Preset 300° F (149°C) Temperature. • Power On Indicator Light – Visually confirms operation.

• Removable, one piece carrying handle. • Substantial Insulation Layer – Efficiently maintains temperature. • Tough Powder Coat Finish. • Durable Steel Construction. Shown: K2939-1 HydroGuard ™ Rod Oven

Product Name

Product Number

Input Power Voltage/Phase/Hertz

HydroGuard™ Rod Oven

K2939-1 K2939-2

115/120/1/50/60 208/230/240/1/50/60

Capacity

Chamber Size inches (cm)

Insulation inches (cm)

Temperature Range

Heating Element

H x W xD inches (mm)

Net Weight lbs.(kg)

10 lbs. (4.5 kg) of 18 in. (45.7 cm) electrode

Dia. / Depth 3 x 20 (7.6 x 50.8 cm)

1.5 (3.8) Fiberglass

Preset at 300°F (149°C)

75 Watt Wire Wrapped

23.25 x 5.5 x 8 (518 x 356 x 630)

10.5 (4.8)

Critical projects demand precise control over the arc. In fact, code requirements in the power generation, shipbuilding and construction industries often require the use of a rod oven to help prevent moisture pick up in stick electrode. On many projects, you may only have one chance. Get it right the first time. HydroGuard™ rod ovens – simple, portable and reliable.

} 10 lb. (4.5 kg) capacity of 18 in. (45.7 cm) electrode } Preset at 300º F (149º C) } Chamber size, dia. x depth: 3 x 20 in. (7.6 x 50.8 cm)

www.lincolnelectric.com

GUNS & TORCHES Magnum PRO Curve Semiautomatic Standard Duty, 60% Duty Cycle, 200-400 Amps

Welding Drive Systems

Submerged Arc Guns Hand-Held Semiautomatic Guns

™

Fume Extraction Guns Remove welding fume at the source

Sub Arc

SelfShielded

Fume Extraction

Push-Pull

Spool Guns

Gas-Shielded

100%

.035-5/64 (0.9-2.0)

550

100%

.035-1/8 (0.9-3.2)

200

60%

.035-.045 (0.9-1.2)

300

60%

.035-.045 (0.9-1.2)

400

60%

.035-.045 (0.9-1.2)

450

100%

.035-5/64 (0.9-2.0)

130

30%

.030-.035 (0.8-0.9)

250

60%

.023-3/64 (0.6-1.2)

300

60%

.023-3/64 (0.6-1.2)

200

100%

.030-1/16 (0.8-1.6)

400

100%

.030-1/16 (0.8-1.6)

300

60%

.035-1/16 (0.9-1.6)

Magnum® PRO Fume 350 Gun Magnum® PRO Fume 550 Gun

350

100%

.035-5/64 (0.9-2.0)

550

100%

.035-1/8 (0.9-3.2)

350 Amp Gun 450 Amp Gun 600 Amp Gun 600 Amp Gun

350

60%

.062-3/32 (1.6-2.4)

450

60%

3/32-.120 (2.4-3.0)

600

60%

7/64-.120 (2.8-3.0)

600

60%

5/64-3/32 (2.0-2.4)

Excellent

www.lincolnelectric.com

Good

Optional

Locking Trigger

450

Fume Extraction

.035-5/64 (0.9-2.0)

Water-Cooled

.035-5/64 (0.9-2.0)

100%

Dual Procedure

100%

350

FEATURES Dual Schedule

250

Submerged Arc

Magnum® PRO 250 Gun Magnum® PRO 350 Gun Magnum® PRO 450 Gun Magnum® PRO 550 Gun Magnum® PRO Curve™ 200 Gun Magnum® PRO Curve™ 300 Gun Magnum® PRO Curve™ 400 Gun Magnum® 450WC Gun Magnum® 100SG Spool Gun Magnum® SG Spool Gun Magnum® 250LX ™ Spool Gun Python-Plus ® Air-Cooled Python ® Water-Cooled Cougar™ Air-Cooled

Flux-Cored, Self-Shielded

Wire Diameter Range in. (mm)

Aluminum MIG

Duty Cycle

PROCESS

MIG

Current Range (Amps)

KEY:

OUTPUT

Flux-Cored, Gas-Shielded

MODEL

Copper Plus™ Tips

SPECIAL PROCESS /

Proven Innershield® Guns for Construction, Erection, Shipbuilding

PRO-TORCH Light and easy to use.

TIG TORCHES

Push-Pull Guns

Premium Aluminum Welding Performance

Self-Shielded Flux-Cored Guns

APPLICATIONS

Magnum PRO Semiautomatic Heavy Duty 100% Duty Cycle, 250-550 Amps

™

Spool Guns Self-Contained Small Spool Aluminum

ALUMINUM WELDING GUNS

MIG / FLUXCORED GUNS

• • • •

• • • • • • • •

• • • K126™ PRO

•

• •

GUNS AND TORCHES

Welding Guns Magnum PRO Semiautomatic Guns ®

Semiautomatic Air-Cooled Guns Magnum® PRO guns for MIG and flux-cored welding are specifically designed and tested for extreme environment welding applications. These guns are built for high amperage, high duty cycle applications where heat-resistance and fast serviceability are key. Request Publication E12.01 * Results based on the following test parameters: .045 SuperArc® L-56 on 60 lb. spools. Two spools of wire per tip. Pulse program. 350 ipm Wire Feed Speed (approx. 16 welding hours per tip). 100% duty cycle. Contact tip usage values based on replacing tip after 10% wear. Your actual results may vary. The trademark Tregaskiss® and Tough Lock™ are the property of Tregaskiss®, wholly owned subsidiary of Illinois Tool Works Inc. Bernard® and Centerfire™ are trademarks of Illinois Tool Works Inc. The trademark Tweco® is the property of Thermadyne Industries Inc. Actual testing was completed by Lincoln Electric personnel in Cleveland, Ohio in December 2009. Testing results were complete and accurate at the time of publication in September 2010.

Gun Type

Product Number

Magnum® PRO 250 Magnum® PRO 250 Magnum® PRO 350 Magnum® PRO 350 Magnum® PRO 450 Magnum® PRO 450 Magnum® PRO 450 Magnum® PRO 550 Magnum® PRO 550 Magnum® PRO 550 Magnum® PRO 250 Ready-Pak® Magnum® PRO 350 Ready-Pak® Magnum® PRO 450 Ready-Pak®

Current Rating (Amps) 100% Duty Cycle

Wire Diameter Range

Cable Length ft. (m)

Gun Connector

Gun Liner

10 (3.0) 15 (4.5) 10 (3.0) 15 (4.5) 10 (3.0) 15 (4.5) 25 (7.6) 10 (3.0) 15 (4.5) 25 (7.6) 15 (3.0)

Order Separately

K466-6

KP44-3545-15

(0.9 - 1.2)

15 (3.0)

K466-10

KP44-3545-15

(0.9 - 1.2)

15 (3.0)

K466-10

KP44-3545-15

K2651-1 K2651-2 K2652-1 K2652-2 K2653-1 K2653-2 K2653-4 K2655-1 K2655-2 K2655-4 K2651-2-6-45

CO2 250 250 350 350 450 450 450 550 550 550 250

Mixed 250 250 285 285 325 325 325 375 375 375 250

in. .035 - 5/64 .035 - 5/64 .035 - 5/64 .035 - 5/64 .035 - 5/64 .035 - 5/64 .035 - 5/64 .035 - 1/8 .035 - 1/8 .035 - 1/8 .035 - .045

(mm) (0.9 - 2.0) (0.9 - 2.0) (0.9 - 2.0) (0.9 - 2.0) (0.9 - 2.0) (0.9 - 2.0) (0.9 - 2.0) (0.9 - 3.2) (0.9 - 3.2) (0.9 - 3.2) (0.9 - 1.2)

K2652-2-10-45

350

285

.035 - .045

K2653-2-10-45

450

325

.035 - .045

Magnum PRO Curve™ Semiautomatic Guns ®

Semiautomatic Air-Cooled Guns Magnum® PRO Curve™ guns for MIG or flux-cored welding combine our classic curved handle with our Copper Plus™ contact tips and Magnum® PRO gun expendables to deliver long hours of fabrication welding with less frequent tip and gun expendable parts changes. Ideal for shop production, maintenance and repair, and construction applications. Request Publication E12.05

Current Rating 60% Duty Cycle CO2 Mixed

Cable Wire Diameter Range Length ft. (m) in. (mm)

Product Name

Product Number

Gun Connector

Gun Liner

Magnum® PRO Curve™ 200 Ready-Pak® Magnum® PRO Curve™ 300 Ready-Pak® Magnum® PRO Curve™ 300 Ready-Pak® Magnum® PRO Curve™ 400 Ready-Pak®

K2950-2-10-45

200A

—

.035-.045

(0.9-1.2)

15 (3.0)

K466-10 KP42-4045-15

K2951-2-6-45

300A

—

.035-.045

(0.9-1.2)

15 (3.0)

K466-6

K2951-2-10-45

300A

—

.035-.045

(0.9-1.2)

15 (3.0)

K466-10 KP44-3545-15

K2952-2-10-45

400A

—

.035-.045

(0.9-1.2)

15 (3.0)

K466-10 KP44-3545-15

KP44-3545-15

www.lincolnelectric.com

GUNS AND TORCHES

Magnum MIG Guns ®

Request Publication E12.10

Magnum® 100L Gun and Cable Assembly Extremely small, lightweight gun that's great for most home, farm and small shop projects, auto-body work and light maintenance or repair applications. Standard equipment on SP-140T and SP-180T, POWER MIG® 140C and 180C wire feeder/welders. Includes gun connector.

Magnum® 200 Gun and Cable Assembly A small, lightweight gun intended for light job shop and fabrication applications. Best suited for welding on thin materials using .025-.030 in. (0.6-0.8 mm) wire.

Magnum® 250L Gun and Cable Assembly Recommended for medium duty job shop and production applications. Standard equipment on the POWER MIG® 216 and POWER MIG® 255XT wire feeder/welders. Includes gun connector.

Magnum® 250SP Gun and Cable Assembly Recommended for medium duty job shop and production applications. Replacement for welding gun on out-of-production SP-250/255 wire feeder welders.

Magnum® 300 Gun and Cable Assembly This popular Magnum® gun is intended for most .035-.045 in. (0.9-1.1 mm) wire diameter applications in job shops, production or manufacturing. Standard equipment on the POWER MIG® 350MP wire feeder/welder.

Magnum® 400 Gun and Cable Assembly The Magnum® 400 gun is built for operator comfort when welding with the greater heat levels generated by higher amperage applications. Select the Magnum® 400 gun for most .045-1/16 in. (1.2-1.6 mm) gas-shielded operations. Available in standard, dual schedule, dual procedure and short neck models.

Magnum® 550 Gun and Cable Assembly Choose our 550 gun for high amperage, large wire diameter welding, including up to .052 in. and .062 in. (1.3 and 1.6 mm) MIG or 3/32-1/8 in. (2.4-3.2 mm) gas-shielded flux-cored applications.

Magnum® 450WC Gun and Cable Assembly The Magnum® 450WC is a water cooled gun and cable assembly designed for both gas-shielded solid (GMAW) and gas-shielded, flux-cored (FCAW-GS) continuous feed arc welding wires. Rated 450 amps @ 100% duty cycle with CO2 shielding gas. Request Publication E12.70

Wire Diameter .025-.035 in. (0.6-0.9 mm) Gun Type ®

Open-End

Fast-Mate™ Package

Open-End Fast-Mate™

10 (3.0)

Magnum® 200

10 (3.0) 15 (4.5)

Magnum® 250L

12 (3.6) 15 (4.5)

K533-7 (Fixed Gas Nozzle) K533-3 (Adjustable Gas Nozzle)

Magnum® 250SP

12.5 (3.8)

K524-5 (Fixed Gas Nozzle)

Magnum 300

Magnum® 400 STANDARD

K497-2 K497-1

K470-1

15 (4.5)

K470-2

10 (3.0) 12 (3.6) 15 (4.5)

K471-1

20 (6.1) 25 (7.6)

K471-10 K471-13

K471-2

Magnum® 400 DUAL SCHEDULE

15 (4.5)

Magnum® 400 DUAL PROCEDURE

15 (4.5)

K1722-2

Magnum® 400 SHORT NECK

15 (4.5)

K541-3

Magnum® 450WC

15 (4.5)

K684-12(4) (2)

Includes K466-1 Connector Kit.

Gun Type

Wire Diameter .035-.045 in. (0.9-1.2 mm) Gun Connector 600A Open-End

Magnum® 550

15 (4.5) 25 (7.6)

K598-4

www.lincolnelectric.com

Open-End Fast-Mate™ Package

K498-1

K479-2

K497-21(3)

K1802-1(2)

K470-4

K2286-1(2) K471-21(3)

K471-4

K470-6

K479-4

K471-11 K471-14

K471-22(3)

K471-6

K479-6

K471-15 K575-2

Cable Length ft. (m)

Wire Diameter 1/16-5/64 in. (1.6-2.0 mm)

K530-3 (FCAW-SS only)

K530-5 K530-6(1)

10 (3.0)

Includes 4-pin MS-Type connection for trigger control.

Wire Diameter .052-1/16 in. (1.3-1.6 mm)

Package

Magnum 100L

(1)

Cable Length

Wire Diameter .035-.045 in. (0.9-1.2 mm)

(3)

K684-12(4)

Includes K466-10 Connector Kit.

(4)

.035-1/16 in. (0.9-1.6 mm) Solid Wire, .045-5/64 in. (1.2-2.0 mm) Flux-Cored Wire.

Wire Diameter .052-1/16 in. (1.3-1.6 mm) Gun Connector 600A Open-End 500A Open-End K598-7

K684-12(4)

Wire Diameter 5/64-3/32 in. (2.0-2.4 mm) Gun Connector 600A Open-End 500A Open-End K598-11

GUNS AND TORCHES

Spool Guns

Magnum® 100SG Spool Gun The Magnum® 100SG spool gun is the lowest cost way to add reliable and precise spool gun wire feeding performance for soft aluminum wire. It’s easy to set up, does not require a bulky outboard adapter/power module and shares gun expendable parts with the standard MIG gun included with the POWER MIG® models. Request publication E12.21

Magnum® SG Spool Gun The Magnum® SG – a lightweight, well balanced semiautomatic spool gun designed for easy and reliable aluminum wire feeding with a variety of CV power sources and enginedriven welders. Rated 250 amps @ 60%, the Magnum® SG features a generous 25 ft (7.5 m) gun cable and integrated wire feed speed control in the handle to cut your trips back to the power source. Easy to set up, operate and maintain... the Magnum® SG is a great addition to your welding tool set. Request publication E12.22

Magnum® 250LX™ Spool Gun The Magnum® 250LX™ spool gun is a professional grade solution for feeding small spools of aluminum and steel wire. Featuring a 1-year warranty and a 280A 60% duty cycle rating (Ar), the Magnum® 250LX™ is a combination of durability and performance. The gun is well balanced and lightweight, and the unique oval shaped handle with finger ribs ensures both comfort and a sure grip. The Magnum® 250LX™ is an ideal complement to the POWER MIG® 350MP and POWER MIG® 255XT. Request publication E12.25

Spool Guns Model

Product Number

Length ft. (m)

Wire Size Range in. (mm)

Rated Output Current/Duty Cycle

Machine

Adapter

Magnum® 100SG

K2532-1

10 (3.0)

.030-.035 (0.8-0.9)

130A/30%

POWER MIG® 216 POWER MIG® 180C POWER MIG® 140C SP-180T, SP-140T

None

Magnum® SG

K487-25

25 (7.5)

.025-3/64 (0.6-1.2)

250A/60%

POWER MIG® 216 POWER MIG® 255XT

K2703-1 K2445-1

Magnum® 250LX™

K2490-1

25 (7.5)

.025-3/64 (0.6-1.2)

CO2: 300A/60% Ar: 280A/60% Ar: 200A/100%

POWER MIG® 350MP POWER MIG® 255XT POWER MIG® 216

None None K2703-1

Magnum ® SG Spool Gun Accessories

SG Control Module Provides control of wire speed and gas flow. For use with CV power sources and CV Engine Drives with output contactor. Order K488

Control Module Input Cable 14-pin MS-type & Lug. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln® engine driven power sources with 14-pin MS-type connection, separate 115V NEMA receptacles and lug power connections. Order K691-10

Control Module Input Cable Terminal Strip and Lug. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln® power sources having terminal strip and lug connections. Order K492-10

Control Module Input Cable 14-pin MS-type and Twist Mate™. Required for connection of control module to power source. Consists of control and electrode cables and gas line. 10 ft. (3.0 m). For Lincoln® power sources having 14-pin MS-type control connections and Twist Mate™ power connections. Order K493-10

www.lincolnelectric.com

GUNS AND TORCHES

Push-Pull Guns

Python®-Plus Air-Cooled and Python® Water-Cooled Push-Pull Guns The Python®-Plus air-cooled push-pull guns feature a Magnum® backend that integrates power, gas and wire conduit into a single easy connection for direct plug into a POWER MIG® 350MP wire feeder welder, Power Wave® C300 or Power Feed™ 10M semiautomatic wire feeder. The Python® water-cooled push-pull gun has separate wire and conduit, power and gas connections and requires a connection adapter. See chart below for specifications.

Cougar™ Pistol-Grip Air-Cooled Push-Pull Guns Cougar™ Push-Pull guns are intended for those operators who prefer an upright pistol-grip design for aluminum welding fabrication or production. Feature Sure-Grip™ handle, integrated strain relief and multi-turn potentiometer. Rated 300A @ 60% duty cycle w/Argon. See below for ordering. Request Publication E12.16

Request Publication E12.13

Product Name

Product Number

Python®-Plus Air-Cooled Python®-Plus Air-Cooled Python®-Plus Air-Cooled Python® Water-Cooled Cougar™ Air-Cooled Cougar™ Air-Cooled

K3038-1 K3038-2 K3038-3 K2212-2 K2704-2 K2704-3

Current Rating 100% Argon 200A @ 100% Duty Cycle 200A @ 100% Duty Cycle 200A @ 100% Duty Cycle 400A @ 100% Duty Cycle 300A @ 60% Duty Cycle 300A @ 60% Duty Cycle

Wire Diameter Range in. (mm) .030 - 1/16 (0.8 - 1.6) .030 - 1/16 (0.8 - 1.6) .030 - 1/16 (0.8 - 1.6) .030 - 1/16 (0.8 - 1.6) .035 - 1/16 (0.9 - 1.6) .035 - 1/16 (0.9 - 1.6)

Cable Length ft. (m) 15 (4.5) 25 (7.6) 50 (15.2) 25 (7.6) 25 (7.6) 50 (15.2)

Fume Extraction

Magnum® PRO Fume 350 The Magnum® PRO Fume 350 gun is designed to stand up to high productivity fabrication and production environments. Featuring a 550A contact tip, nozzle and diffuser, it is the choice for MIG (GMAW) and flux-cored (FCAW-GS) semiautomatic welding where long hours of arc time are the norm. Rated 350A at 100% duty cycle (CO2). Includes 15 ft. (4.5 m) cable. Order K2649-1

Magnum® PRO Fume 550 The Magnum® PRO Fume 550 gun is designed to stand up to high productivity fabrication and production environments. For high amperage MIG (GMAW) and flux-cored (FCAW-GS) semiautomatic welding applications. Rated 550A at 100% duty cycle (CO2). Includes 15 ft. (4.5 m) cable. Order K2650-1 Request Publication E12.02

Request Publication E12.02

350A Gun For welding with Innershield® or Lincore® electrodes. Rated 350 amps at 60% duty cycle. Use .062-3/32 in. (1.6-2.4 mm) diameter wires. 62° gun tube angle. Includes 15 ft. cable. Order K206

500A Gun For welding with Innershield® or Lincore® electrodes. Rated 500 amps at 60% duty cycle. Use 5/64-.120 in. (2.0-3.0 mm) diameter wires. 82° gun tube angle. Includes 15 ft. cable. Order K289-1

(See Weld Fume Control Section for other Fume Extraction attachments and accessories)

www.lincolnelectric.com

GUNS AND TORCHES

Innershield ® Guns (Flux-Cored Self-Shielded)

K126™ PRO: Lincoln Electric has been the leader in self-shielded wire, feeders and guns for more than 50 years. The K126™ PRO guns feature replaceable liners, interchangeable backends, long life Magnum® PRO contact tips, improved heat resistant gun tubes and better trigger lead protection. Select the Lincoln K126™ PRO series for your construction welding applications.

K126™ Classic: Rated 350 amps. Use .062-3/32 in. (1.6-2.8 mm) diameter wires. Choose from 10 or 15 ft. (3 or 4.5 m) cable lengths.

Request Publication E12.111

K115: Rated 450 amps. Use .068-.120 in. (1.7-3.0 mm) diameter wires. Choose from 10 or 15 ft. (3 or 4.5 m) cable lengths.

K345: Rated 350 amps. Use .068-5/64 in. (1.7-2.0 mm) diameter wires. Cable is 10 ft. (3.0 m) in length. Reduced wire feed speed thumb switch.

K116: Rated 600 amps. Use 7/64-.120 in. (2.8-3.0 mm) diameter wire. 15 ft. (4.5 m) cable length. Adjustable grip angle.

Product Name

Rated Amps @60% Duty Cycle

Length ft. (m)

K126-11 PRO

350

15 (4.5)

•

K126-12 PRO

350

15 (4.5)

•

K126-1 Classic

350

10 (3.0)

•

K126-2 Classic

350

15 (4.5)

•

K345-10

350

10 (4.5)

•

K115-1

450

10 (4.5)

•

82°

K115-2

450

15 (4.5)

•

82°

K115-3

450

10 (4.5)

•

82°

K115-4

450

15 (4.5)

•

82°

K115-8

450

15 (4.5)

K115-10

450

15 (4.5)

K116-2

600

15 (4.5)

.062 (1.6)

1/16 (1.6)

Feeding Capability - Wire Diameter, in. (mm) .068 (1.7) .072 (1.8) 5/64 (2.0) 3/32 (2.4) 7/64 (2.8)

.120 (3.0)

Tube Angle

•

62° 62° 62° 62° 90°

•

45°

•

Straight

•

45°

Submerged Arc Guns

Submerged Arc Gun Rated 600 amps, 15 ft. (4.5 m) cable. Order K113-1 for 5/64 in. (2.0 mm) Order K113-2 for 3/32 in. (2.4 mm)

Mechanized SAW Gun Rated 600 amps, for 5/64 and 3/32 in. (2.0 and 2.4 mm) solid electrode. Includes flux valve interlock switch and receptacle for Hand Travel Unit or Squirtmobile®. Order K114 The new bulk bag for Lincolnweld ® submerged arc flux features a variable spout for easy to control flux flow.

www.lincolnelectric.com

GUNS AND TORCHES

TIG Torches

Water-Cooled

Air-Cooled

PTA-9 & PTA-9F Air-cooled TIG torch, rated 125 amps at 60% duty cycle. The PTA-9F is equipped with a flexible head for easy maneuverability into tight places.

PTA-17, PTA-17V , PTA-17F & PTA-17FV Air-cooled TIG torch, rated 150 amps at 60% duty cycle. The PTA-17V is equipped with a valve for gas flow control. The PTA-17F is equipped with a flexible head for easy maneuverability into tight spaces. The PTA-17FV is equipped with both a gas valve and a flexible head.

PTA-26, PTA-26V, PTA-26F & PTA-26FV Air-cooled TIG torch, rated 200 amps at 60% duty cycle. The PTA-26V is equipped with a valve for gas flow control. The PTA-26F is equipped with a flexible head for easy maneuverability into tight spaces. The PTA-26FV is equipped with both a gas valve and flexible head.

Pro-Torch™ TIG Torches Rated Amperage

Model

Air-Cooled TIG Torches PTA-9 125 125

Length ft. (m)

Number of Cables

Product Number

.020-1/8

12.5 (3.8) 25.0 (7.6)

1 1

K1781-1 K1781-3

125

.020-1/8 (0.8-3.2)

12.5 (3.8)

K1781-9

PTA-17

150 150 150 150

.020-5/32 (0.5-4.0)

12.5 (3.8) 12.5 (3.8) 25.0 (7.6) 25.0 (7.6)

1 2 1 2

K1782-1 K1782-2 K1782-3 K1782-4

150

.020-5/32 (0.5-4.0)

25.0 (7.6)

K1782-10

.020-5/32 (0.5-4.0)

25.0 (7.6)

PTA-17FV PTA-17V

150 150 150 150 150

PTA-17 Ultra-Flex™

150

PTA-26

.020-5/32 (0.5-4.0)

12.5 (3.8) 12.5 (3.8) 25.0 (7.6) 25.0 (7.6)

1 1 2 1 2 1

K1782-11 K1782-6 K1782-7 K1782-8 K1782-9

.020-5/32 (0.5-4.0)

12.5 (3.8)

K1782-12

200 200 200 200

.020-5/32 (0.5-4.0)

12.5 (3.8) 12.5 (3.8) 25.0 (7.6) 25.0 (7.6)

1 2 1 2

K1783-1 K1783-2 K1783-3 K1783-4

PTA-26F

200

.020-5/32 (0.5-4.0)

25.0 (7.6)

K1783-10

PTA-26FV

200

.020-5/32 (0.5-4.0)

25.0 (7.6)

K1783-11

PTA-26V

200 200 200

(0.5-4.0)

12.5 (3.8) 25.0 (7.6) 25.0 (7.6)

2 1 2

K1783-7 K1783-8 K1783-9

Water-Cooled TIG Torches

(1)

PTW-18

350 350

.020-5/32 (0.5-4.0)

12.5 (3.8) 25.0 (7.6)

3 3

K1784-1 K1784-2

PTW-20

250 250

.020-1/8 (0.5-3.2)

12.5 (3.8) 25.0 (7.6)

3 3

K1784-3 K1784-4

Pre-configured package with K1622-1 Twist Mate™ adapter and 1/16 in. (1.6 mm) gas lens collet body, collet, and gas lens installed.

www.lincolnelectric.com

PTW-20 Water-cooled TIG torch, rated 250 amps at 100% duty cycle.

Lincoln Adapters Tungsten Range in. (mm)

PTA-9F Ultra-Flex™(1)

PTA-17F

PTW-18 Water-cooled TIG torch, rated 350 amps at 100% duty cycle.

Model

Product Number

For Precision TIG® 275/375 Power Sources PTA-26 (one-piece power cable)

K2166-1

PTA-9, -17 (one-piece power cable)

K2166-3

PTA-9, -17, -26 (two-piece power cable)

K2166-2

PTW-18, -20

No adapter required.

For Invertec® V160-T, V205-T AC/DC, V205-T DC & Precision TIG® 225 Power Sources PTA-9, -17

K1622-1

PTW-18, -20

K1622-4

PTA-26

K1622-3

For TIG Module & Power Sources with 1/2 in. (50.8 mm) Stud Output Terminals PTW-18, -20

K2505-2 and K1622-4

PTA-26, -26V

K2505-2 and K1622-3

PTA-9, -17

K2505-2 and K1622-1

PTA-9, -17, -26 (two-piece power cable)

No adapter required

For Invertec® V160-S, V275-S, V350-PRO and Power Sources with Twist Mate™ Power and Separate Gas PTA-9FV, -17V, -17FV

K2505-1 and K1622-1

For Invertec® V155-S and Power Sources with small Twist Mate™ Power and Separate Gas PTA-9FV, -17V, -17FV

K960-2

AUTOMATED

SOLUTIONS

• Drop-In-Place Pre-Engineered Solutions • Custom Systems Available for Unique Needs • Resolve Quality, Productivity or Skilled Labor Issues

System 30HS

System 50HP

System 55

Dual headstock/Fixed table. Small to medium sized parts.

Dual headstock. Medium sized parts.

Dual headstock. Large sized parts.

System 20

Small to medium sized parts.

Turntable. Small to medium sized parts.

OUTPUT

Hertz

Waveform Control Technology®

ArcLink®

Production Monitoring™ 2

50,60

•

5-570

50,60

Power Wave ® 455M/STT ® Robotic

•

5-570

50,60

Power Wave ® 655 Robotic

•

20-880

50, 60

Power Wave ® AC/DC 1000 ® SD

(1)

•

100-1000

50, 60

•

MIG

STT®

Current Range (Amps)

Pulsed

5-420

Polarity

Phase

Power Wave ® 455M Robotic

CC CV CC CV CC CV CC CV CC CV

FEATURES

INPUT

PROCESS

Mode

Power Wave ® i400

Medium to large sized parts.

Medium sized parts.

Submerged Arc

POWER SOURCE MODEL

System 35

System 30

FIXED TABLE SYSTEMS

System 10

Compact floor footprint. Small to medium sized parts.

Flux-Cored

™

eCell LR

POSITIONING SYSTEMS

• Backed by Lincoln Automation Service, Support and Training

(1) See “Submerged Arc and Automatic Equipment” section for details.

FEATURES

50-1200 (1.3-30.5)

.023-1/16 (0.6-1.6) .035-5/64 (0.9-2.0)

•

AutoDrive 4R100

50-800 (1.3-20.3)

.023-.045 (0.6-1.2) .035-.045 (0.9-1.2)

•

Power Feed 10R

75-1200 (2.0-30.5) 50-800 (1.3-20.3)

.025-1/16 (0.6-1.6) .035-5/64 (0.9-2.0) .025-3/32 (0.6-2.4) .035-.120 (0.9-3.0)

•

STT

AutoDrive® 4R220

Flux-Cored

High Speed Solid Low Speed Solid

Pulsed

High Speed Cored Low Speed Cored

MIG

High Speed Solid Low Speed Solid

4-Roll Drive

WIRE SIZE RANGE in. (mm)

ArcLink®

WIRE FEED SPEED RANGE ipm (m/min)

MAXTRAC®

Metal-Cored

PROCESS

WIRE DRIVE MODEL

™

KEY:

Excellent

Good

High Speed Cored Low Speed Cored

Optional www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS

Robotic Welding Systems Pre-Engineered Solutions The ideal robotic welding system for your company may be one from our extensive menu of pre-engineered hardware and software configurations. Lincoln’s welding automation experts work with your team to identify the performance and quality characteristics that are most important to you, and then suggest appropriate robotic options for your review. Lincoln Electric offers a wide spectrum of pre-engineered systems to meet virtually any fabrication need.

FIXED TABLE SYSTEMS EDUCATION CELL

SYSTEM 10

Fixed Table System

Dual Zone/Fixed Table System

Product #: AD1222-36 Literature: E10.121

Product #: AD1310-3 Literature: E10.140

Includes:

Small to medium sized parts ®

• Power Wave 355M Power Source

Includes:

• AutoDrive® 4R100 Wire Drive

• Power Wave® i400 Power Source

• FANUC ARC Mate 50iC/5L Robot ®

• FANUC Education Bundle Software ®

• AutoDrive® 4R100 Wire Drive • FANUC® ARC Mate® 100iC Robot

• SuperArc L-56 MIG Wire

• 500 Amp Air-Cooled Welding Torch

• Handshields

• Torch Guard Software

• Self-Enclosed Cart

eCELL™ LR

SYSTEM 30

Dual Zone/Horizontal Table System

Dual Zone/Fixed Table System

Product #: AD1222-42 Literature: E10.250

Product #: AD1310-4 Literature: E10.160

Small to medium sized parts

Medium sized parts

Includes:

• Power Wave® i400 Power Source ®

• AutoDrive 4R100 Wire Drive ®

• Power Wave® i400 Power Source • AutoDrive® 4R100 Wire Drive

• FANUC ARC Mate 50iC/5L Robot

• FANUC® ARC Mate® 100iC Robot

• 500 Amp Air-Cooled Welding Torch

• Torch Guard Software

SYSTEM 5

SYSTEM 35

Single Zone/Fixed Table System

Dual Fixed Table System

Product #: AD1310-2 Literature: E10.130

Product #: AD1310-5 Literature: E10.170

Small to medium sized parts

Medium to large sized parts

Includes:

• Power Wave® i400 Power Source ®

• AutoDrive 4R100 Wire Drive ®

• Power Wave® i400 Power Source • AutoDrive® 4R100 Wire Drive

• FANUC ARC Mate 100iC Robot

• FANUC® ARC Mate® 100iC Robot

• 500 Amp Air-Cooled Welding Torch

• Torch Guard Software

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS

Robotic Welding Systems, con’t. Pre-Engineered Solutions TURNTABLE SYSTEMS

POSITIONING SYSTEMS

SYSTEM 15

SYSTEM 30HS

Dual Zone/Manual Turntable System

Dual Headstock/Fixed Table System

Product #: AD1222-44 Literature: E10.145

Product #: AD1310-7 Literature: E10.162

Small to medium sized parts

Includes:

Includes: ®

• Power Wave i400 Power Source ®

• Power Wave® i400 Power Source

• AutoDrive 4R100 Wire Drive

• AutoDrive® 4R100 Wire Drive

• FANUC® ARC Mate® 50iC/5L Robot

• FANUC® ARC Mate® 100iC Robot

• 500 Amp Air-Cooled Welding Torch

• Torch Guard Software

SYSTEM 20

SYSTEM 50HP

Dual Zone/Horizontal Turntable System

Dual Headstock System

Product #: AD1222-29 Literature: E10.150

Product #: AD1310-8 Literature: E10.190

Small to medium sized parts

Medium sized parts

Includes:

• Power Wave® i400 Power Source

• AutoDrive® 4R100 Wire Drive

• FANUC ARC Mate 100iC Robot

• FANUC® ARC Mate® 100iC Robot

• 500 Amp Air-Cooled Welding Torch

• Torch Guard Software

• Torch Guard Software • Bi-fold doors with optional roll curtains

SYSTEM 40

SYSTEM 55

Dual Zone/Horizontal Turntable System

Dual Headstock System

Product #: AD1310-6 Literature: E10.180

Product #: AD1310-9 Literature: E10.200

Small to medium sized parts

Large sized parts

Includes:

• Power Wave® i400 Power Source

• AutoDrive® 4R100 Wire Drive • FANUC® ARC Mate® 100iC Robot • 500 Amp Air-Cooled Welding Torch • Torch Guard Software

• AutoDrive® 4R100 Wire Drive • FANUC® ARC Mate® 120iC/10L Robot • 500 Amp Air-Cooled Welding Torch • Torch Guard Software

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS

Robot Arm Selections (6-axes)

Custom Systems

ARC Mate® 50iC/5L • 5 kg (11.2 lbs) wrist loading capacity • 892 mm (35.1 in.) reach

Combine Lincoln Electric’s industry leading welding and cutting expertise with the most recognized name in robotics, FANUC®, and you have a great robotics solution regardless of your application. We have the ability to seamlessly integrate all aspects of the automated welding/cutting process, from analysis to custom and pre-engineered cells, to software, service, and training.

ARC Mate® 100iC • 10 kg (22.4 lbs) wrist loading capacity • 1420 mm (55.9 in.) reach ARC Mate® 100iC/6L • 6 kg (13.2 lbs) wrist loading capacity • 1632 mm (64.2 in.) reach ARC Mate® 120iC • 20 kg (44.8 lbs) wrist loading capacity • 20 kg (44.8 lbs) on J3 casting • 1811 mm (71.3 in.) reach

Custom Robotic Solutions From concept to design and build, Lincoln’s automation engineers work closely with you to understand your manufacturing needs. Correct synergy, creative positioning design and production efficiency are all critical to producing repeatable, high quality, high volume solutions.

ARC Mate® 120iC/10L • 10 kg (22.4 lbs) wrist loading capacity • 12 kg (26.5 lbs) on J3 casting • 2009 mm (79.1 in.) reach ARC Mate® R2000-165F • 165 kg (360 lbs.) wrist loading capacity • 2660 mm (104 in.) reach

Shown: Custom robotic welding system with overhead gantry, 2 zones, 2 headstocks and laser-based vision tracking.

ARC Mate® M-710iC/20L • 20 kg (44 lbs.) wrist loading capacity • 3110 mm (122 in.) reach

Complete Single Source Automation Solutions • In-the-field service support

• Robot feasibility testing

• Complete system design and build

• Sample part welding

• Pre-engineered systems

• Computer robot simulations

• 24-hour hotline assistance

• Emergency welder/robot part delivery

• Return on investment calculations

• Operator training

• Welding applications evaluation

• Robot repair/rebuild

• In-plant start-up assistance

• Long-term preventative maintenance programs

Automation Division

Regional Service & Support Cleveland, OH Phone: (888) 935-3878 Fax: (216) 383-4732

Nashville, TN Phone: (615) 291-9927 Fax: (615) 291-9928

Lincoln Electric’s welding and automation experts are always as close as your phone – ready to provide fast, professional service and support. Offering a variety of options: } Preventative maintenance } Repair services } Upgrade services } Redeployment capabilities

www.lincolnelectric.com/automated-solutions

Covered equipment includes: } Power Wave ® 355M & F355i } Power Wave ® i400 } Power Wave ® 450 & Synergic 7F } Power Wave ® 455R } Power Wave ® 455M Robotic and 455M/STT ® Robotic } Power Wave ® 655 Robotic } Power Wave ® AC/DC 1000 ® (all models) } Power Feed ™ 10R } AutoDrive ® 4R90 } AutoDrive ® 4R100 } AutoDrive ® 4R220

AUTOMATED SOLUTIONS

Power Wave i400 ®

www.lincolnelectric.com/green

Intelligent Robotic Solution

Processes • TIG (Lift Start Only) • MIG • Pulsed-MIG • Flux-Cored • Metal-Cored

COMMUNICATIONS PROTOCOL

The Power Wave® i400 delivers Lincoln’s best performance technologies and welding processes all rolled into one highly efficient inverter power source.

Output

CV DC

Input

50 60 Hz

PHASE

Key Options • K1785-25 14-pin to 14-pin Control Cable • K2670-1 CE Filter Kit • K2677-1 Integration Kit • More options at end of section

• Flexible Design – Designed for simple, seamless integration with the FANUC® Robotics R-30iA Controller, or use as a separated configuration to meet your weld cell requirements. • Quality and Consistent Welding Results – Lincoln’s Waveform Control Technology® gives you the ability to select the right waveform for each application. • High Performance Digital Communications – The Power Wave® i400 can communicate via traditional ArcLink® over a CAN-based network or via ArcLink® XT over an industrial Ethernet connection.

Wire Feeders • K2685-1 AutoDrive® 4R220 • K3002-1 AutoDrive® 4R100 • K1780-2 Power Feed™ 10R

• Best in Class Power – 5-420 amps output delivers the power you need for a wide range of processes and materials, with no derating for pulse waveforms.

Literature E10.11 Shown: Power Wave® i400 Power Source

• Ready to Perform – Auxiliary outlet offers flexibility to add fume extraction, water cooler, computer or other accessories quickly and easily. Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Power Wave® i400

K2669-1

200-208/230/380-415/460/575/3/50/60

350A/31.5V/100% 400A/34V/60% 420A/35V/40%

40/37/21/18/15A 50/45/26/23/18A 54/49/28/25/20A

(380-415/3/50/60 with CE Filter Kit installed)

Output Range

HxWxD inches (mm)

Net Weight lbs.(kg)

5-420A 10-37V

22.7 x 24.4 x 21.5 (577 x 620 x 546)

209 (95)

Power Wave 455M Robotic & 455M/STT Robotic

Processes • MIG • Pulsed • STT® (K2263-1 only) • Flux-Cored • Metal-Cored

High Performance Robotic and Hard Automation Inverter Power Sources

Output

These digitally-controlled inverter-based welding power sources are specifically intended for robotic and hard automation applications while retaining semiautomatic welding capabilities. Select the Power Wave® 455M/STT® Robotic model with Lincoln’s STT® (Surface Tension Transfer®) process for applications in which precise heat input control, minimal distortion, reduced spatter and low fumes are essential.

CC CV

Input

50 60

PHASE

Key Options • K2207-2 Ethernet/DeviceNet™ Interface Module • K1570-1 Dual Cylinder Platform Undercarriage • K1813-1 Cool Arc® 40 115/1/50/60 • More options at end of section Wire Feeders • K2685-1 AutoDrive® 4R220 • K3002-1 AutoDrive® 4R100 • K1780-2 Power Feed™ 10R

• Choose from over 60 standard welding waveform programs. • Utilizes ArcLink® – the leading digital communication protocol for welding, making it the best choice for seamless, time critical integration to the power source and networked equipment.

Literature E10.90

• Software-based controls can be upgraded as new features become available. Go to www.PowerWaveSoftware.com for the latest software release. • Production Monitoring™ 2 – Track equipment usage, store weld data and configure limits to assist in welding efficiency analysis.

www.lincolnelectric.com/green

Shown: K2263-1 Power Wave® 455M/STT® Robotic

• High efficiency operation – These inverter models operate at a high efficiency (88-90%) with a 95% minimum power factor (at rated output). Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Power Wave® 455M Robotic Power Wave® 455M/STT® Robotic

K2262-1

208/230/460/575/3/50/60

60Hz: 450A/38V/100% 570A/43V/60% 50Hz: 400A/36V/100% 500A/40V/60%

60Hz: 58/53/25/22A 82/78/37/31A 50Hz: 49/45/23/18A 67/61/31/25A

K2263-1

Output Range 5-570A

COMMUNICATIONS PROTOCOL

HxWxD inches (mm)

Net Weight lbs.(kg)

26.1 x 19.9 x 32.9 (663 x 505 x 835)

286 (130) 293 (133)

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS Processes • MIG • Pulsed MIG • Tandem® MIG • Flux-Cored • Metal-Cored

Power Wave 655 Robotic ®

For Tough Automation Jobs The Power Wave® 655 Robotic is a high-performance, digitally controlled inverter power source capable of complex, high-speed waveform control. This Power Wave® connects seamlessly to robot controllers and hard automation PLCs to create a highly integrated and flexible welding cell.

CC CV

Output COMMUNICATIONS PROTOCOL

• Choose from over 60 standard welding waveform programs. • Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless, time-critical integration to the power source and networked equipment. • Software-based controls can be upgraded as new features become available. Go to www.PowerWaveSoftware.com for the latest software release.

Input

50 60 Hz

PHASE

Key Options • K1570-1 Dual Cylinder Platform Undercarriage • K1813-1 Cool Arc® 40 115/1/50/60 • K2187-1 Cool Arc® 40 220-240/1/50/60 • More options at end of section Wire Feeders • K2685-1 AutoDrive® 4R220 • K3002-1 AutoDrive® 4R100 • K1780-2 Power Feed™ 10R

• Production Monitoring™ 2 – Track equipment usage, store weld data and configure limits to assist in welding efficiency analysis.

Literature E10.95

• A Power Wave® inverter operates at a high efficiency (88-90%) with a 95% minimum power factor (at rated output). • Excellent power source for heavy-duty Tandem MIG® applications.(requires additional hardware and software).

Shown: K1519-2 Power Wave® 655 Robotic

• Standard Ethernet/DeviceNet™ capabilities. Product Name

Product Number

Input Power Voltage/Phase/Hertz

Rated Output Current/Voltage/Duty Cycle

Input Current @ Rated Output

Power Wave® 655 Robotic

K1519-2

460/575/3/60 400/3/50

60Hz: 650A/44V/100% 815A/44V/60%

460/575/60Hz: 41/33A 53/42A

Output Range 20-815A

HxWxD inches (mm)

Net Weight lbs.(kg)

26.1 x 19.9 x 32.9 (663 x 505 x 835)

306 (139)

Processes • MIG • Pulsed MIG • STT® • Flux-Cored • Metal-Cored

AutoDrive 4R100 & 4R220 ®

Industry Leading Design The AutoDrive® 4R100 and 4R220 are powerful yet compact 4-roll wire drives for robotic and hard automation applications. Both models feature the MAXTRAC® Wire Drive System. Select the 4R220 for feeding larger diameter wires, pulling wire through long conduits and in applications requiring extra ruggedness.

www.lincolnelectric.com/green

Output

Input

VDC

COMMUNICATIONS PROTOCOL

Key Options • KP1505-035S Four-Roll Drive & Split Wire Guide Kit (Solid Steel Wire) • KP1505-045S Four-Roll Drive & Split Wire Guide Kit (Solid Steel Wire) • More options at end of section

• Integrated Design – Designed to “nest” in the upper arm of the FANUC® Robotics ARC Mate® iC family of arms. • Best in Class Torque – Results in faster acceleration and reliably pulls wire through conduit. • Welding Results – High resolution tachometer for accurate wire feed speed control.

Literature E10.12

• Durable and Rugged – Patented MAXTRAC wire drive is precision cast aluminum designed to provide reliable feed force. • Ease of Use – Unlike competitive models, no tools are required for drive roll, wire guide or pressure arm adjustment. • High Performance – Brass-to-brass gun connections provide more reliable electrical connectivity and more efficient energy transfer. • Optimized Robotic Solution – Compact, lighter weight package maximizes robot acceleration performance and throughput.

Shown: K2685-1 AutoDrive ® 4R220 (mounted on FANUC ® arm)

Product Name

Product Number

Wire Feed Speed Range in/min (m/min)

Wire Size Range – Solid inches (mm)

Wire Size Range – Cored inches (mm)

HxWxD inches (mm)

Net Weight lbs.(kg)

AutoDrive® 4R100

K3002-1

50-800 (1.3-20.3)

.023-.045 (0.6-1.2)

.035-.045 (0.9-1.2)

8.4 x 7.5 x 8.1 (213 x 191 x 231)

13.2 (6.0)

AutoDrive® 4R220

K2685-1

30-1200 (0.8-30.5)

.023-1/16 (0.6-1.6)

.035-5/64 (0.9-2.0)

10.43 x 10.07 x 9.92 (265 x 256 x 252)

20.9 (9.5)

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS Processes • MIG • Pulsed • STT® • Flux-Cored • Metal-Cored

™

Power Feed 10R Compact Wire Drive System for Automation The Power Feed™ 10R is a high performance, digitally controlled wire feeder designed to be part of a modular, multi-process welding system. It is specifically designed to mount to a robot arm or to use in hard automation applications.

Output

Input

VDC

COMMUNICATIONS PROTOCOL

• Use with Lincoln power sources featuring ArcLink®, the leading digital communications protocol for welding, making it the best choice for seamless integration with the power source and networked equipment.

Key Options • K1785-25 Control Cable, Heavy Duty, 25 ft. • K590-7 Water Connection Kit • K1733-1 Wire Straightner • K1546-1 Incoming Conduit Bushings, .025 in.-1/16 in. • K1546-2 Incoming Conduit Bushings, 1/16 in.-3/32 in. • More options at end of section

• Tachometer feedback provides calibration and precise control of wire feed speed.

Literature E9.160

• Digitally controlled by the Power Wave® power source, yielding the best performance in the industry.

• Feeder brakes from maximum speed to zero in milliseconds, minimizing the chance of wire sticking in the puddle. • Select standard or high speed gears for wide wire feed speed range. • Split wire guides provide trouble-free feeding and offer fast, tool-less wire installation, changeover and maintenance. • Easy-to-read gauge for accurate drive roll tension. • Brass-to-brass connections for good connectivity between feeder and gun.

Shown: K1780-2 Power Feed™ 10R mounted on FANUC ® Robot Arm.

• Self loading wire feature for easy set-up. Product Name

Product Number

Wire Feed Speed Range in/min (m/min)

Wire Size Range – Solid inches (mm)

Wire Size Range – Cored inches (mm)

HxWxD inches (mm)

Net Weight lbs.(kg)

Power Feed™ 10R

K1780-2

50-800 (1.3-20.3) 75-1200 (2.0-30.5)

.025-3/32 (0.6-2.4) .025-1/16 (0.6-1.6)

.035-.120 (0.9-3.0) .035-5/64 (0.9-2.0)

8.9 x 10.3 x 8.1 (226 x 261 x 206)

22.4 (10.2)

Welding Booth Effective Production or Training Space with Integrated Weld Fume Control The Lincoln Electric Welding Booth is ideal for use in stationary production welding applications, vocational centers, and training facilities. It can be configured with shelving, brackets, hooks, lighting, and air/gas connections to meet the needs of the welding operator or student. Source extraction weld fume control can be easily integrated into the booth, with an extraction arm and connection to a Central System.

Welding Booth

Optional Extraction Arms

• Rugged Steel Construction – Endures the rigors of production welding operations or training environment.

• Telescopic Arm with 360° Rotatable Hood – New telescopic tube design allows maximum extension and compression. Spring-balanced mechanism provides easy movement and ensures the hood stays where it is positioned. Ideal for pipe welding; position the arm at the start of the weld and no additional adjustment is necessary. Arm length is 40-80 inches.

• Easy Installation – Helps to minimize start-up costs. • Generously Sized – Plenty of room to maneuver within the work or training space. Standard booth sizes of 5 ft. x 5 ft. (1.5 x 1.5 m) and 6 ft. x 6 ft. (1.8 x 1.8 m) meet AWS guidelines for booth width and depth.

Processes (Power Source Controlled) • Stick • TIG • MIG • Flux-Cored • Metal-Cored • Submerged Arc Key Options • Work Table with Adjustable Overhead Welding Bracket • Welding Curtain • Tool Shelves with Torch Holders • Locker Box Literature MC10-87

• Rugged Design – Made from durable dent and scratch resistant material. • Source Capture Solution – More effective than back draft designs as a means of controlling weld fume.

Welding Booth shown with optional Welding Curtain

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS Simulates Processes: • SMAW: 6010 and 7018 • GMAW: Short arc, spray, pulse & STT® • FCAW: Gas-shielded & self-shielded

™

VRTEX 360

Virtual Weld Training reduces scrap, emissions and energy use. www.lincolnelectric.com/green

The Revolution in Welding Training is Here...

Input

The VRTEX™ 360 is a virtual reality arc welding trainer. This computer based training system is an educational tool designed to allow students to practice their welding technique in a simulated environment. It promotes the efficient transfer of welding skills to the welding booth while reducing material waste associated with traditional welding training. The combination of realistic puddle simulation and arc welding sound tied to the welder’s movement provides a realistic and exciting, hands-on training experience. • Innovation

• Flexibility

• Performance

• Service and Support

• Eco Friendly

50 115V 230V 60 Hz

System includes: • VRTEX™ Welding machine • VRTEX™ Welding Stand • VRTEX™ Welding Helmet • VRTEX™ Coupons - Flat Plate - Tee Joint - Groove Joint - 2 in. (50.8 mm) diameter XXS Pipe - 6 in. (152.4 mm) diameter Sch 40 Pipe

Literature MC09-98 (VRTEX™ 360) MC10-31 (Upgrade Package)

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Input Current

VRTEX™ 360 Std. VRTEX™ 360 Alt. Annual Upgrade Pkg. (optional)

AD1332-1 AD1332-2 AD1332-3

115/230/1/50/60

4/2A

—

HxWxD inches (mm)

Net Weight lbs.(kg)

Machine: 71 x 30 x 50 (1803 x 762 x 1270) Stand: 78 x 39 x 47 (1981 x 990 x 1194) —

Machine: 360 (163) Stand (w/o arm): 102 (46) —

VRTEX™ 360 Virtual Reality Arc Welding Trainer

The Revolution in Welding Training is here... The VRTEX™ 360 graphs the student’s welding technique and color codes results.

We W e eld Ins spection

St dent Stud Stude entt Score Score Summary Su y

Simulate real field welding experiences with Virtual Environments

Desert Base

Welding Booth

Construction Site

WWW.VRTEX360.COM 88

www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS VERNON Tool ™ Abrasive Saw (VAS)

Abrasive Saw (VAS), Pipe Cutting Machines (MPM) & Master Tube Plasma Profilers (MTC) A Lincoln Electric Company

Pipe Cutting Solutions from VERNON Tool ™ With nearly 1,000 installations worldwide, VERNON Tool ™ Company is the industry’s preferred source and global supplier of 3D profiling, customized pipe cutting, and metal fabrication machinery. You'll find our products in the process piping, offshore, structural, pressure vessel, and shipbuilding industries. VERNON Abrasive Saw (VAS) • Pipe sizes 1-24 inches (2.5-61 cm) O.D. • Semiautomatic material handling. • Uncontaminated machine-like finish on all pipe materials.

VERNON Tool ™ Pipe Cutting Machine (MPM)

VERNON MasterTube Cutter (MTC) • Accommodates up to 6 in. (15.2 cm) circular tube. • Accommodates up to 4 x 6 in. (10.1 x 15.2 cm) or 5 x 5 in. (12.7 x 12.7 cm) rectangular tube. • Minimum-Maximum tube length is 14-44 ft. (4.3-13.4 m).

VERNON Pipe Cutting Machine (MPM) • VERNON Tool™ flame-cutting machines can supply enough pipe to satisfy 5 to 10 fit-up and welding stations. • Product range accommodates up to 60 inch diameter pipe. • CAD-CAM compatible. • An excellent tool to improve the speed and repeatability of each contour to feed Robo Pipe™ systems.

VERNON Tool ™ MasterTube Cutter (MTC)

MECHANIZED

CNC CONTROLLED

VAS

SCC

PPM

MPM

MTC

Vernon Abrasive Saw

Straight Cut-Off Machine

Pantograph

Pipe Cutting Machine

MasterTube Cutter

Description: Abrasive wheel cuts pipe while pipe rotates on mechanized rollers. A bevel is then applied with grinding wheel leaving a machined finish.

Description: Roller-bed style machine fully supports pipe and utilizes rollers to provide cutting rotation and lifter conveyors for loading/unloading. Manually adjustable torch bracket locates torch and orientates angle. In-feed and out-feed conveyors are available for loading/unloading. Two torch feature allows two simultaneous cuts and out-of-round compensation.

Description: Roller-bed style machine fully supports pipe and utilizes rollers to provide cutting rotation and lifter conveyors for loading/unloading. Mechanically driven cams and gears position the torch and provide all torch motion. In-feed and out-feed conveyors are available for loading/unloading.

Description: Roller-bed style machine fully supports pipe and utilizes servo driven rollers to provide cutting rotation and lifter conveyors for automatic loading/ unloading. Servo driven profiling axes position the torch and provide all torch motion and orientation. Automatic, servo driven height sensing system compensates vertical position for out-of-round pipe. In-feed and out-feed conveyors available for loading/unloading.

Description: A servo driven rotating chuck provides rotation and longitudinal motion. Two additional profiling axes provide torch angle and linear motion. Automatic, mechanically driven height sensing system compensates vertical position for out-of-round pipe.

Capacity: 1- 24 in. (2.5-61 cm)

Capacity: 60 in. (152 cm)

Capacity: 2- 48 in. (5-122 cm)

Capacity: 2-84 in. (5-213 cm)

Capacity: 1-8 in. (2.5-20 cm)

Number of Axes: 1

Number of Axes: 2

Number of Axes: 2, 5 & 6

Number of Axes: 5

Operation: Semi-Automatic

Operation: Mechanized

Operation: CNC Controlled

Software: NA

Software: WinMPM

Cutting Options: Abrasive

Cutting Options: Plasma, Oxy/fuel

Types of Cuts: Straight

Types of Cuts: T-K-Y

Types of Cuts: All

Types of Holes: N/A

Types of Holes: All

Weld Prep/Bevel: Abrasive

Weld Prep/Bevel: Manual

Weld Prep/Bevel: Automatic, Manual

Weld Prep/Bevel: Automatic

Loading/Unloading: Conveyor Assisted

Loading/Unloading: Automated Option

Loading/Unloading: Manual

Additional information can be found at www.VernonTool.com www.lincolnelectric.com/automated-solutions

AUTOMATED SOLUTIONS

MasterPipe Profiler (MPP) ™

Economical CNC Pipe Cutting Solution The new MasterPipe™ Profiler from VERNON Tool™ is a 2-axis, CNC pipe cutting machine capable of cutting and profiling pipe having an outside diameter of 1-12 in. and a length of up to 40 ft. • Economically priced – great choice for smaller shops. • Consolidates set-up, programming and cutting into one operation – achieve improvements in productivity and quality.

Processes: • Plasma cutting • Oxyfuel cutting System includes: • Straight • Miter • Saddle • Centerline Offset • Multiple Intersection • Round, Rectangular and Overlapping Pipe Holes • Gusset Slot Input1

PHASE

60 Hz

Literature MC10-112

• Menu-driven WinMPM programming software – easy to use; no special skills required. • Large pre-loaded cut library – provides maximum pipe configuration flexibility. • Ve-Assist™ internet diagnostics – maximizes machine uptime. Product Name

Input Power Voltage/Phase/Hertz

MasterPipe™ Profiler (MMP)

120/1/60

™

Pipe Capacity Dimensional Weight OD: 1-12 in. Length: up to 40 ft.

600 lbs. max. 50 lbs./ft. max.

Cutting Speed ipm (m/min)

HxWxD feet (m)

Net Weight lbs.(kg)

200 (5.1) max

6 x 12 x 4 (1.83 x 3.66 x 1.22)

2,500 (1,134)

Automated Solutions Options See the “Recommended Equipment Options” section for descriptions. Robotic Welding Systems ®

K2391-1 Power REAM Torch Maintenance Center General Options KP2435-1 Reaming Bit, 1/2 in. (12.7 mm) with Washer KP2435-3 Reaming Bit, 5/8 in. (15.9 mm) with Washer KP2435-5 Reaming Bit, 3/4 in. (19.1 mm) with Washer KP2457-1 Anti-Spatter Fluid, 1 gallon (3.8 L) K2433-1 Power REAM® Robotic Cable, 20 ft. (6.1 m) K2434-1 Remote Power REAM® Reservoir Kit

Power Wave® i400 General Options K2673-1 Inverter Chassis K2677-1 Integration Kit K2670-1 CE Filter K2780-1 DeviceNet Kit K940-25 Sense Lead Kit, 25 ft. (7.6 m) K940-25 Sense Lead Kit, 75 ft. (22.9 m) K1785-16 Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m) K1785-25 Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m) K1785-50 Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m) K1785-100 Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m) K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60 — Weld Fume Control System Wire Feeder Options K2685-1 AutoDrive® 4R220 K3002-1 AutoDrive® 4R100 K1780-2 Power Feed™ 10R

Power Wave® 455M Robotic & 455M/STT® Robotic General Options K2206-1 DeviceNet™ Interface Module K2207-2 Ethernet/DeviceNet™ Interface Module K1570-1 Dual Cylinder Platform Undercarriage K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60 — Weld Fume Control System Wire Feeder Options K2685-1 AutoDrive® 4R220 K3002-1 AutoDrive® 4R100 K1780-2 Power Feed™ 10R

www.lincolnelectric.com/automated-solutions

Power Wave® 655 Robotic

Power Feed™ 10R

General Options K1570-1 Dual Cylinder Platform Undercarriage K2681-1 22-pin to 14-pin Adapter Cable Assembly K1813-1 Cool Arc® 40 Water Cooler 115/1/50/60 — Weld Fume Control System Wire Feeder Options K2685-1 AutoDrive® 4R220 K3002-1 AutoDrive® 4R100 K1780-2 Power Feed™ 10R

Drive Roll and Wire Guide Kits See chart in “Recommended Equipment Options” section. General Options K590-7 Water Connection Kit K1785-2 Robotic Cable Adapter, 18 in. (.46 m) K1785-16 Control Cable, 14-pin to 14-pin, 16 ft. (4.9 m) K1785-25 Control Cable, 14-pin to 14-pin, 25 ft. (7.6 m) K1785-50 Control Cable, 14-pin to 14-pin, 50 ft. (15.2 m) K1785-100 Control Cable, 14-pin to 14-pin, 100 ft. (30.5 m) K1795-10 Control Cable, 10 ft. (3.0 m) K1795-25 Control Cable, 25 ft. (7.6 m) K1795-50 Control Cable, 50 ft. (15.2 m) K1795-100 Control Cable, 100 ft. (30.5 m) K1804-1 Robotic Cable Adapter, 22-pin to 14-pin, 10 ft. (3.0 m) K1804-2 Robotic Cable Adapter, 22-pin to 14-pin, 18 in. (.46 m) K1805-1 Robotic Cable Adapter, 14-pin to 22-pin, 18 in. (.46 m) — Weld Fume Control System Power Source Options — Power Wave® 455M Robotic — Power Wave® 455M/STT® Robotic — Power Wave® 655 Robotic — Power Wave® i400

AutoDrive® 4R100 and 4R220 Drive Roll and Wire Guide Kits See chart in “Recommended Equipment Options” section. General Options Wire Drive Control Cable (14-pin to 14-pin; for use with FANUC arms having integrated cable) K1785-4 Control Cable (Heavy Duty), 4 ft. (1.2 m) K1785-16 Control Cable (Heavy Duty), 16 ft. (4.9 m) K1785-25 Control Cable (Heavy Duty), 25 ft. (7.6 m) K1785-50 Control Cable, 14-pin, 50 ft. (15.2 m) K1785-100 Control Cable, 14-pin, 100 ft. (30.5 m) Wire Drive Control Cable (14-pin to 14-pin; for external dress of FANUC arm or hard automation) K2709-25 Wire Drive Cable, 25 ft. (7.6 m) K2709-50 Wire Drive Cable, 50 ft. (15.2 m) K1733-1 Wire Straightener K1546-1 Incoming Bushing for Lincoln Conduit, .025-1/16 in. (.64-1.6 mm) wire K1546-2 Incoming Bushing for Lincoln Conduit, 1/16-1/8 in. (1.6-3.2 mm) wire K590-7 Water Connection Kit Power Source Options — Power Wave® 455M Robotic — Power Wave® 455M/STT® Robotic — Power Wave® 655 Robotic — Power Wave® i400

WELD FUME CONTROL • Reduces Welding Fume and Dust in The Workplace. • Engineering Solution to Help Meet OSHA Requirements. • Portable, Wall Mounted or Shop-Wide Systems. • Visit www.lincolnelectric.com/safety for more information.

system handles up to 765 CFM

system extracts up to 135 CFM.

Mobiflex 200-M & 400 MS Low vacuum systems ®

PORTABLE SYSTEMS

Mobiflex 100-NF Portable low vacuum exhaust-only

Miniflex Portable light duty high vacuum

move up to 735 CFM.

PROCESS

Mobile

Start/Stop Sensor

Mobiflex 100-NF

115V/1/60

•

Mobiflex 200-M

Disposable

115V/1/60

•

Mobiflex ® 400-MS

Self-Cleaning

538 ft2 (50 m2) 325 ft2 (30 m2)

115V/1/60

•

DownFlex 100-NF

Non-Filtration

—

Central System

DownFlex™ 200-M

Disposable

™

DownFlex™ 400-MS/A Statiflex ® 200-M Statiflex 400-MS ®

Modular Extraction Hood

Self-Cleaning Disposable Self-Cleaning —

Size

•

—

System

•

Non-Filtration

MIG

115V/1/60

TIG

130 ft2 (12 m2)

Stick Mobile

FEATURES

Disposable

Miniflex ®

Stationary

and manual applications.

INPUT

FILTER Flux-Cored

MODEL

560 ft2 (52 m2) 560 ft2 (52 m2) 538 ft2 (50 m2) 325 ft2 (30 m2) —

The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.

STATIONARY SYSTEMS

systems extract up to 735 CFM.

Modular Extraction Hood Ideal for robotic, hard automation

208/230/460/3/60

•

208/230/460/3/60

•

Dual Arm System

systems – move up to 1750 CFM.

Single Arm System

Statiflex 200-M & 400 MS Wall mounted low vacuum

Filter Indicator Guage

DownFlex 100-NF, 200-M & 400-MS/A Workbench/Downdraft extraction

•

• •

•

—

•

—

•

—

KEY:

Excellent

Good

Optional

www.lincolnelectric.com/weld-fume-control

WELD FUME CONTROL

Miniflex

Processes • Stick (light duty) • TIG • MIG • Flux-Cored (light duty)

Portable Welding Fume Extractor

Input

Lincoln Electric’s Miniflex® is a high vacuum system designed for the removal and filtration of welding fumes from light duty welding applications. The Miniflex® excels in performance and ease of handling. It can be completely disassembled in a matter of minutes for cleaning and maintenance. The convenient automatic start/stop function can extend the life of the motor brushes and reduces energy consumption.

1 PHASE

50 60 Hz

Unit Includes • 9 ft. (2.7 m) cord (AWG 14) with 15 amp plug (NEMA 5-15). • 8 ft. (2.4 m) length x 1-3/4 in. (44.5 mm) O.D. extraction hose. • LongLife-H main filter. • HEPA filter. • 2 spare sets of carbon brushes and seals for motors.

• Five-stage Filtration System – Delivers higher filtration efficiency. Final stage includes a HEPA H12 Class filter. • Generously Sized Main Filter – Large surface area (130 ft2/12 m2) extends filter's useable life.

Key Options • K2389-8 16 ft. (4.9 m) Extraction Hose • K2389-9 8 ft. (2.4 m) Extraction Hose • K2389-5 EN 20 Extraction Nozzle • K2389-6 EN 40 Extraction Nozzle • More options at end of section

• Activated Carbon Filter (optional) – Reduces the recirculation of odors into the environment. • Current Sensor – Allows convenient automatic start/stop capability by sensing welding current. • Multiple Extraction Settings – Choose 94 CFM (Low) or 135 CFM (High). • Quiet Operation – Sound level < 70 dB(A). • Highly Portable – Standard wheels, handle and light weight make the Miniflex® easy to roll around the shop.

Literature E13.11

Shown: K2376-1 Miniflex®

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Input Current

Miniflex®

K2376-1

115/1/50/60

15A

HxW inches (mm)

Net Weight lbs.(kg)

28-3/4 x 16-1/2 (730 x 420)

38 (17)

Processes • Stick • TIG • MIG • Flux-Cored

X-Tractor 1GC ®

Portable Welding Fume Extraction and Filtration Lincoln Electric’s X-Tractor® 1GC is a high vacuum extraction system designed for the removal and filtration of welding fume. The 1GC is a great choice for fume removal on the light duty welding applications typically found in shops or companies with a small number of welding stations. The compact size and light weight of the X-Tractor® 1GC make the unit easy to move to where it's needed. • Simple to Configure – Uses a single fume extraction welding gun or suction nozzle attachment. • Filter Cleaning System – Unique rotary air jet system allows the polyester filter to be cleaned using compressed air without removing it from the X-Tractor® 1GC.

Input

1 PHASE

50 60 Hz

Unit Includes • Adapter for 1-3/4 in. (44.5 mm) hose (S20591-8). • 8 ft. (2.4 m) long x 1-3/4 in. (44.5 mm) diameter flexible hose. • 2 spare sets of carbon brushes for motors. • Filter cartridge. • 12 ft. (3.6 m) power cord. Key Options • K2389-5 EN 20 Extraction Nozzle • K2389-6 EN 40 Extraction Nozzle • K639-5 SHFA Flat Suction Nozzle • K2389-9 8 ft. (2.4 m) Extraction Hose • More options at end of section

• Automatic Start/Stop Sensor – Provides extraction only when needed, extends motor life, and reduces energy consumption. • Wide Variety of Extraction Nozzles Available – Easily adapt the X-Tractor® 1GC for many different welding applications.

Shown with optional K639-5 Suction Nozzle

Literature E13.17

• Low noise operation – 74 dBA.

Product Name

Product Number

Input Power Voltage/Phase/Hertz

Input Current

X-Tractor® 1GC

K652-1

120/1/50/60

15A

K652-2

220/1/50/60

www.lincolnelectric.com/weld-fume-control

HxWxD inches (mm)

Net Weight lbs.(kg)

13.4 x 26.8 x 15.8 (340 x 680 x 400)

37 (17)

WELD FUME CONTROL Processes • Stick • TIG • MIG • Flux-Cored

X-Tractor 3A, 5A, 8A ®

Welding Fume Extractors Lincoln Electric’s self contained X-Tractor® units are specifically designed for the removal and filtration of welding fume. These high vacuum, systems are engineered to provide suction for multiple nozzles and fume guns and feature an integrated automatic self-cleaning filter system. They are ideally suited for continuous use in heavy duty welding applications. • Integrated automatic filter cleaning. • Automatic operation capability – Using wire feeder trigger signal.

Input

PHASE

Unit Includes • Extraction Unit • Filter Cartridge • Automatic Filter Cleaning System • Internal Compressed Air Regulator • Automatic Operation Connection • Starter/Overload Switch Key Options • K2389-5 EN 20 Extraction Nozzle • K2389-6 EN 40 Extraction Nozzle • K639-5 SHFA Flat Suction Nozzle • More options at end of section

• For 1 to 8 operators simultaneously. • Rugged design – For industrial use and impact resistance. • Wide range of accessories available.

Literature E13.19

• Compact design – For easy installation in narrow spaces. Shown (L-R): X-Tractor® 3A, X-Tractor® 8A, X-Tractor® 5A

• Easy to Empty – Particulate bin is readily accessible. Product Name

Product Number

Input Power Voltage/Phase/Hertz

Input Current

CFM

X-Tractor® 3A

L12810-1 L12810-2 L12810-3 L12810-4 L12810-5 L12810-6

230/3/60 460/3/60 230/3/60 460/3/60 230/3/60 460/3/60

14A 6.5A 20A 10A 40A 21A

165

X-Tractor® 5A X-Tractor® 8A

285 475

DownFlex 200-M, 400-MS/A & 100-NF ™

Rugged Workbench and Fume Extraction Downdraft Table

H x W xD inches (mm)

Net Weight lbs.(kg)

29.1 x 16.9 x 43.3 (740 x 430 x 1100) 33.1 x 28.0 x 55.1 (840 x 710 x 1400) 43.3 x 28.0 x 55.1 (1100 x 710 x 1400)

192 (87) 242 (110) 309 (140)

Processes • Stick • TIG • MIG • Flux-Cored • Plasma Cutting • Grinding(1) Input

The Lincoln Electric DownFlex™ table is a rugged welding workbench and extraction system, all in one self-contained unit. Great for welding, plasma cutting and grinding(1). DownFlex™ 200-M and 400-MS/A Models: • Strong Backdraft (80%) and Downdraft (20%) Extraction Capacity – Ideal for welding, grinding(1), and light duty plasma cutting.

PHASE

Unit Includes • Sturdy Welding Table • Backdraft Panel • Side Panels • Filters & Controls Key Options (for 200-M and 400-MS/A Models) • K2752-1 HEPA Filter Kit • K2752-2 Plasma Cutting Work Grid • K2752-3 Working Light Kit • K2752-6 Wheel Kit • More options at end of section

• Innovative 3 Stage Spark Arrestor – Captures hot particulate before it can get into the filter chamber. • Oval Shaped Filters Deliver an Impressive 560 ft2 (52 m2) of Total Filter Media – Results in longer filter life. • All Controls and Doors on Front – Offers complete access to filters and collection draws for easy maintenance.

Literature E13.50

• UL® Approved DownFlex™ 100-NF: • Available for customers who need a rugged downdraft table, but prefer to build their own customized extraction system. (no filtration, fan or electrical controls supplied).

(1)

Not suitable for use when grinding Aluminum, Magnesium or other explosive materials.

Shown: K2751-3 DownFlex™ 400-MS/A

Product Name

Product Number

Filter Type/ Filter Size

Input Power Voltage/Phase/Hertz

Input Current

DownFlex™ 200-M

K2751-2

Cellulose/Polyester Fiber Filter/ 560 ft2 (52 m2)

208/230/460/3/60

11/10/5A

DownFlex™ 400-MS/A

K2751-3

™

DownFlex 100-NF

K2751-1

HxWxD inches (mm)

Net Weight lbs. (kg)

36.2 x 54.3 x 39.4 (920 x 1380 x 1005)

540 (245) 562 (255)

No Filtration

N/A

—

36.2 x 53.8 x 35.9 (920 x 1366 x 911)

330 (150)

www.lincolnelectric.com/weld-fume-control

WELD FUME CONTROL Processes • Stick • TIG • MIG • Flux-Cored

Mobiflex 100-NF ®

Portable Welding Exhaust System

Input

The Mobiflex® 100-NF is a portable, lightweight welding fume extraction unit that provides source capture exhaust only capability. Great for field construction sites, repair & maintenance operations and/or shop welding applications where removing welding fumes at the source is needed. No filtration.

60 Hz

Unit Includes • Exhaust Fan Unit • Carrying Handle • Sturdy Base/Stand

• Lightweight and portable.

Required Options • K1668-1 Hose & Hood Set, 16 ft. (4.9 m) • More options at end of section

• Weighs only 37.5 lbs (17 kg). • Handle and sturdy base included. • Great for field or shop welding.

Literature E13.42

• Exhaust only capability, airflow up to 765 CFM depending on length of hose(s) used.

Shown: Mobiflex ® 100-NF with K1668-1 Hose & Hood Set and K1668-2 Extension Hose Kit

• Low noise operation (69dBA). • One-year warranty. Product Name

Product Number

Filter Type/ Filter Size

Input Power Voltage/Phase/Hertz

Input Current

Mobiflex® 100-NF

K1666-1

Non-Filtration Exhaust Only

115/1/60

10A

HxWxD inches (mm)

Net Weight lbs. (kg)

23.1 x 18.9 x 18.9 (587 x 480 x 480)

37.5 (17)

Processes • Stick • TIG • MIG • Flux-Cored

Mobiflex 200-M & 400-MS ®

Mobile Welding Fume Extractors These low vacuum extractor and filtration systems are designed for light to medium duty extraction of welding fumes. Select the Mobiflex® 400-MS system to add self-cleaning capability. Mobiflex® units are ideal for facilities that require welding fume extraction in multiple locations including maintenance departments, general fabrication or job shops and industrial environments. All Models • Generous 735 CFM airflow with LFA 3.1/4.1 extraction arm(1).

Input

PHASE

Unit Includes • Filter • Plastic housing • 8 in. (203 mm) Flexible Hose • 19 ft. (6 m) 115 VAC Input Power Cord Required Options • Extraction Arm - K2633-1 LFA 3.1 - K2633-2 LFA 3.1 w/Lamp & Arc Sensor - K2633-3 LFA 4.1 - K2633-4 LFA 4.1 w/Lamp & Arc Sensor

• Internal aluminum mesh spark arrestor. •

1 PHASE

Choice of filter types – Cellulose or high efficiency cellulose/polyester.

• One-year warranty on equipment. (30 day warranty on filter cartridge.) 200-M Model

Key Options • K1494-3 Starter Overload Switch for 230V • More options at end of section

• Large Filter Capacity – 538 ft2 (50 m2). • Filter Status Indicator – Indicates amount of particulate in filter cartridge to alert for system maintenance and filter replacement.

Literature E13.12

400-MS Model Shown: Mobiflex ® 400-MS with required Extraction Arm

• RotaPulse® automatic filter cleaning system. • Electronic filter pressure system monitors internal static pressure and controls filter cleaning. • Large Filter Capacity – 325

ft2

(30

m2).

(1)

CFM level is dependent on extraction arm length, fan type and system maintenance.

Shown: Mobiflex® 200-M with required Extraction Arm

• Indicator Light – Indicates saturated filter.

Product Name

Product Number

Filter Type

Mobiflex® 200-M Base Unit

K1653-2 K1653-3

Mobiflex® 400-MS Base Unit

K1741-1 K1741-2

www.lincolnelectric.com/weld-fume-control

Input Power Voltage/Phase/Hertz

Input Current

HxWxD inches (mm)

Net Weight lbs. (kg)

Cellulose High Efficiency Cellulose/Polyester

115/1/60

12A

36 x 32 x 48 (900 x 810 x 1210)

243 (111)

Cellulose High Efficiency Cellulose/Polyester

115/1/60

12A

40 x 32 x 48 (1020 x 810 x 1210)

286 (130)

WELD FUME CONTROL Processes • Stick • TIG • MIG • Flux-Cored

Statiflex 200-M & 400-MS ®

Wall-mounted Welding Fume Extractors The Statiflex® 200-M and 400-MS are stationary, wall-mounted low vacuum systems designed for light to medium duty extraction and filtration of welding fume(1). A self-cleaning filter is standard on the Statiflex® 400-MS. Statiflex® units are ideal for facilities with fixed location work stations and little available floor space including general fabrication, job shops, welding schools, and maintenance departments.

Required Options • Extraction Arm(s) • Stationary Fan • Overload Switch • Lamp Kit with Arc Sensor Key Options • K1534-2 Air Exhaust Silencer • K1750-1 230V Conversion Kit for SF 2400 Fan • More options at end of section

All Models • Generous airflow – 735 CFM with LFA 3.1 or 4.1 extraction arms and SF 2400 fan(2). • Internal spark arrestor – Also functions as a pre-filter for larger-sized particulate. •

Literature E13.14

Choice of filter types – Cellulose or high efficiency cellulose/polyester.

• One-year warranty (30 day warranty on filter). Shown: K1654-1 Statiflex® 200-M Single Arm Base Unit

200-M Model • Filter status indicator – Visual guide to remaining filter life.

Shown: Statiflex® 400-MS Base Unit

(1)

Not suitable for use with cutting or arc gouging operations.

(2)

CFM level is dependent on extraction arm length, fan type and system maintenance.

400-MS Model

• Large filter capacity – 538 ft2 (50 m2).

• RotaPulse® automatic cleaning system – simplifies filter maintenance.

• Flexible configuration – choose single or dual arm system.

• Large filter capacity – 325 ft2 (30 m2)

Product Name

Product Number

Filter Type

Filter Size ft2 (m2)

HxWxD in. (mm)

Net Weight lbs. (kg)

Statiflex® 200-M Single Arm Base Unit

K1654-1 K1654-3

Cellulose High Efficiency Cellulose/Polyester

538 (50)

36 x 32 x 29 (900 x 810 x 730)

66 (30)

Statiflex® 200-M Dual Arm Base Unit

K1654-2

Pretreated Cellulose

538 (50)

36 x 32 x 29 (900 x 810 x 730)

66 (30)

Statiflex® 400-MS Base Unit

K1742-1 K1742-2

Cellulose High Efficiency Cellulose/Polyester

325 (30)

41 x 27 x 26 (1040 x 670 x 660)

187 (85)

Processes • Stick • TIG • MIG • Flux-Cored

Fume Extraction Arms Low Vacuum Flexible Extraction Arms

Literature E13.16

These flexible extraction arms are built the Lincoln Electric way, rugged and reliable. Designed with the welder in mind, the arms come equipped with the 360° rotatable hood for optimal positioning to the welding point. • Ultra-light positioning. • Minimal maintenance. • Dent and scratch resistant material. • Unique spring-balanced internal mechanism: LFA 3.1/4.1/4.1-LC. • Unique advanced friction internal mechanism: LTA 2.0/LFA 2.0. • 360° rotatable hood.

LFA 4.1-LC

• Airflow throttle valve.

LFA 3.1 LTA 2.0

• One-year warranty.

LFA 4.1

LFA 2.0

Product Name

Product Number

Arm Length ft. (m)

HxW inches (mm)

Net Weight lb. (kg)

CFM with SF 2400 Fan (with no filtration)

LFA 3.1

K2633-1 K1655-1 K2633-2 K2633-3 K1655-2 K2633-4 K1655-6 K1655-5 K1655-3

10 (3.1)

8 x 118 (208 x 3,000)

33 (15)

760

10 (3.1) 13 (4.1)

8 x 118 (208 x 3,000) 8 x 157 (208 x 4,000)

35 (16) 37.5 (17)

760 760

13 (4.1) 13 (4.1) 6.5 (2.0) Retracts from 3-4.5 (1-1.5)

8 x 157 (208 x 4,000) 8 x 157 (208 x 4,000) 8 x 85 (208 x 2,160) 8 x 39.5-55 (208 x 1,000-1,400)

39.5 (18) 37.5 (17) 33 (15) 15.4 (7)

760 760 760 780

LFA 3.1 (w/Lamp & Arc Sensor) LFA 4.1 LFA 4.1 (w/Lamp & Arc Sensor) LFA 4.1-LC (Low Ceiling) LFA 2.0 LTA 2.0

Use With: Mobiflex® Statiflex® Mobiflex® Mobiflex® Statiflex® Mobiflex® Statiflex® Statiflex® Statiflex®

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WELD FUME CONTROL

Modular Extraction Hood For Containing and Extracting Fume from Metalworking Operations Lincoln Electric’s Modular Extraction Hood is engineered to contain and extract welding, cutting, arc gouging, and grinding(1) fume from the work environment. Its innovative design brings a reliable and practical solution to the market. These units are ideal for robotic, hard automation and manual applications. • Modular, extruded aluminum construction – Easy to assemble, install, and relocate. • Unique double panel roof configuration – Acts as an in-line baffle, deflection plate and spark arrestor. • Lincoln’s innovative perimeter pull technology – Maximizes fume extraction effectiveness at lower overall airflow rates.

Processes • Stick • TIG • MIG • Flux-Cored

• Plasma Cutting • Arc Gouging • Grinding(1)

Key Options • S28058-24 Light Kit • S28058-25 Leg, 6.56 ft. (2.0 m) • S28058-26 Leg, 8.2 ft. (2.5 m) • S28058-27 Leg, 9.84 ft. (3.0 m) • S28058-52 Leg, 11.48 ft. (3.5 m) • S28058-28 Leg Mounting Kit • S28058-22 Curtain Bracket Kit • S28058-53 Semi-transparent (red) Curtain Strip: 82 ft. Roll (25 m) • S28058-59 Non-transparent (green) Curtain Strip: 82 ft. Roll (25 m) Literature E13.60

• Efficient airflow control – Results in reduced energy consumption and lower capital equipment costs.

(1)

Not suitable for use when grinding Aluminum, Magnesium or other explosive materials.

• Modular design – Allows for cleaning and servicing of key components. • Pre-Engineered Statiflex® Filter Banks – Optimized for each hood’s size and airflow requirements. • One-year warranty. Product Name Modular Extraction Hood

Product Number/Sizes

Recommended Extraction Capacity

Recommended Air Velocity in Connected Duct

See end of section for full list of product numbers and sizes.

290-474 CFM per square meter of hood (27-44 CFM per square foot of hood)

2,000 feet/minute (FPM)

For Fume Extraction from Robotic Welding Cells

Processes • TIG • MIG • Flux-Cored • Metal-Cored

Lincoln Electric robotic extraction hoods are the ideal solution for welding fume extraction on robotic cells. There’s a model for each of our pre-engineered cells or one can be customized to fit a nonstandard cell.

Key Options • Interior lighting • Statiflex® Filter Bank • Preventive maintenance contract

For filtration of welding fume, a Statiflex® Filter Bank can be incorporated into the extraction hood design. The Statiflex® Filter Bank’s modular layout, higher efficiency and innovative cartridge cleaning system make it a robust filtration solution.

Literature E10.295

Robotic Extraction Hoods

• Lightweight design. • Sized to fit Lincoln Electric pre-engineered cells. • Modular-style hood also available for custom cell designs. Shown: System 20 shown with extraction hood, Statiflex ® filter bank, interior lighting, and Power REAM ® Robotic Torch Maintenance Center.

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WELD FUME CONTROL

Statiflex Filter Banks ®

For Filtering Industrial Welding Fume and Particulate

Processes • Stick • TIG • MIG • Flux-Cored Input

The Statiflex® Filter Bank is ideal for filtering fume and particulate generated by welding, cutting, arc gouging and grinding. Its higher efficiency, innovative cartridge cleaning system, and modular design make the Statiflex® Filter Bank a more robust filtration solution for your metalworking operations.

PHASE

• Plasma Cutting • Arc Gouging • Grinding(1)

Unit Includes • Filter Bank • Filters • Fan • Cleaning Controls • Starter Controls • Dust Drum

• Compact, high performance system available in 2, 4, 6, and 8 filter versions.

User to supply electrical power, compressed air and ductwork. Assembly required.

• Multi-Flow Technology – Disperses incoming air evenly throughout the filter bank, resulting in longer filter life. • Self-Cleaning System – Pulse amplifier technology utilizes a uniform high energy pulse of compressed air for filter cleaning.

Literature E13.60 (1)

Not suitable for use when grinding Aluminum, Magnesium or other explosive materials.

Shown: Statiflex® Filter Bank, 4-Bank

Product Name

Filter Type

Fan Sizes HP

Statiflex® Filter Banks (2, 4, 6 or 8 cartridges)

MERV 16 Rated Filters

1-1/2, 3, 5, 7-1/2, 10

July 25, 2011

Are You Ready? • Are you welding metals containing cadmium, chromium, lead, manganese or nickel? • Does your production operation include welding or other “primary processes”? • Does your facility use 2,000 lbs. or more per year of welding rod containing one or more MFHAP*? If yes, then the *Metal Fabrication Hazardous Air Pollutants - National Emissions Standard for Hazardous Air Pollutants Rule, 40 CFR Part 63 Subpart XXXXXX is important to your company. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.

For additional information see: www.lincolnelectric.com/weld-fume-control www.lincolnelectric.com/safety

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WELD FUME CONTROL

Engineered Central Systems Solutions customized to meet your individual needs. Circulator Systems The Lincoln Electric Circulator System has been custom designed to improve indoor air quality in smaller shops or work areas. The system handles this task by continuously moving cleaner, filtered air into the facility preventing the formation of a welding fume layer in the ceiling and/or rafters. The filtration is provided by Lincoln Electric’s Statiflex® 6000-MS, which is a self-cleaning central filter unit with a filter surface area of 150 m2 (1614 ft.2). The Lincoln Electric Circulator System is a smart solution for welding safety, workplace cleanliness and an overall positive manufacturing work environment. Literature: MC08-88

Push/Pull Systems For Welding and Fabrication Facilities Fume and metal particulate from metalworking operations such as welding, plasma cutting, arc gouging and grinding can build-up as a layer in the air of a facility. Eventually, the particulate may settle back to the floor. Lincoln Electric Automation’s Push/Pull System can remove this layer in a controlled manner, filter it and circulate the filtered air back into the facility. Use a Push/Pull System when: • Workers are in spaces where effective source capture is difficult. • Fabricating large weldments and when the welder needs to frequently shift positions. • Improvement of general workplace air quality by removing welding particulate layer is desired. Literature: MC08-88 Push/Pull System installed at Elgin Sweeper Company

High Vacuum Central Systems For Welding, Cutting and Grinding High vacuum, low volume central systems are a cost effective choice. These systems use a central turbine and filter, and supply suction throughout the plant. Since the airflow is one-tenth the volume of low vacuum systems, and the vacuum pressures are ten times higher, these systems use smaller ductwork and less CFM. Header ducts are frequently one size through the whole system. Literature: MC09-89

Low Vacuum Central Systems For Schools and Industry Lincoln Electric offers low vacuum, high volume exhaust systems for source capture applications. They are an ideal solution to address welding fume removal in educational environments and manufacturing plants that require multiple station drops. Literature: MC09-89

Low Vacuum Central Systems installed at Erie Technical Institute

For further information, contact the Environmental Team at: weldfumecontrol@lincolnelectric.com or call 216-383-2667 98

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WELD FUME CONTROL

Weld Fume Control Options Miniflex®

DownFlex™ 200-M and 400-MS/A

Statiflex® 200-M Single and Dual Arm

Expendable Parts KP2390-1 LongLife-H Filter KP2390-2 HEPA Filter KP2390-3 Pre-filter General Options K2389-5 EN 20 Nozzle K2389-6 EN 40 Nozzle K639-1 SHM-300 Suction Head for Manual Welding, 12 in. (300 mm) K639-2 SHM-400 Suction Head for Manual Welding, 16 in. (400 mm) K639-3 SHM-500 Suction Head for Manual Welding, 20 in. (500 mm) K639-4 SHMS Low Noise Suction Nozzle K639-5 SHFA Flat Suction Head with Flexible Arm K639-6 UNM Suction Head for Heavy Smoke K2389-3 NKT Nozzle Kit, 1 in. x 8 ft. Hose, 1-3/4 in. (44.5 mm) Hose Adapter K2389-4 NKC Nozzle Kit, 1 in. x 8 ft. Hose, 1-3/4 in. (44.5 mm) Hose Adapter K2389-8 Extraction Hose, 1-3/4 in. x 16 ft. (44.5 mm x 4.9 m) K2389-9 Extraction Hose, 1-3/4 in. x 8 ft. (44.5 mm x 2.4 m) K2389-10 Hose-to-Hose Adapter, 1-3/4 x 1-3/4 in. (44.5 x 44.5 mm) K2389-2 Hose Connection Outlet K2389-1 Activated Carbon Filter K2389-7 Wall Mounting Bracket

General Options K2752-1 HEPA Filter Kit K2752-2 Plasma Cutting Work Grid K2752-3 Working Light Kit K2752-4 Current Activated Start/Stop Sensor (400-MS/A only) K2752-5 Motion Activated Start/Stop Sensor (400-MS/A only) K2752-6 Wheel Kit (max. load 330 lb./149.7 kg) K2752-7 Silencer/Outlet Duct K2752-8 Mounting Kit for Bench Vice K2752-9 Dust Tray Lid Expendable Parts K2752-13 LongLife Filter K2752-14 HEPA Filter

FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B

DownFlex™ 100-NF

Standard System (Category 3A) – requires fan, starting control and mounting brackets K1656-1 SF 2400 Stationary Fan (1 HP) K1494-2 Starter Overload Switch for 115V K1494-3 Starter Overload Switch for 230V K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms K1657-1 SF 2400 Wall Mounting Bracket (use with LFA 3.1, 4.1 and 4.1-LC) K1657-2 SF 2400 Wall Mounting Bracket (use with LTA 2.0 and LFA 2.0)

X-Tractor® 1GC General Options K639-1 SHM-300 Suction Head for Manual Welding, 12 in. (300 mm) K639-2 SHM-400 Suction Head for Manual Welding, 16 in. (400 mm) K639-3 SHM-500 Suction Head for Manual Welding, 20 in. (500 mm) K639-4 SHMS Low Noise Suction Nozzle K639-5 SHFA Flat Suction Head with Flexible Arm K639-6 UNM Suction Head for Heavy Smoke K639-20 Gun Mounted Nozzle Kit (OT-25) Expendable Parts KP2069-1 Filter Cartridge for K652-XX ®

X-Tractor 3A, 5A, 8A General Options K639-1 SHM-300 Suction Head for Manual Welding, 12 in. (300 mm) K639-2 SHM-400 Suction Head for Manual Welding, 16 in. (400 mm) K639-3 SHM-500 Suction Head for Manual Welding, 20 in. (500 mm) K639-4 SHMS Low Noise Suction Nozzle K639-5 SHFA Flat Suction Head with Flexible Arm K639-6 UNM Suction Head for Heavy Smoke K639-20 Gun Mounted Nozzle Kit (OT-25) K2389-5 EN 20 Nozzle K2389-6 EN 40 Nozzle K2389-3 NKT Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m) Hose, 1-3/4 in. (44.6 mm) Hose Adapter K2389-4 NKC Nozzle Kit, 1 in. x 8 ft. (25.4 mm x 2.4 m) Hose, 1-3/4 in. (44.6 mm) Hose Adapter

( See “Guns and Torches” section for weld fume extraction guns. )

General Options K2752-10 Central System Connection Kit K2752-11 Dust Container K2752-12 Spark Arrestor K2752-2 Plasma Cutting Work Grid K2752-3 Working Light Kit K2752-8 Mounting Kit for Bench Vise

Mobiflex® 100-NF Required Options K1668-1 Hose and Hood Set, 16 ft. (4.9 m) K1668-2 Exhaust or Extension Hose Set, 16 ft. (4.9 m)

Mobiflex® 200-M and 400-MS Hose/Hood Set or Extraction Arm K1668-3 Hose Kit K2633-1 LFA 3.1 10 ft. (3.0 m) Extraction Arm K2633-2 LFA 3.1 10 ft. (3.0 m) Extraction Arm with Lamp/Arc Sensor K2633-3 LFA 4.1 13 ft. (4.0 m) Extraction Arm K2633-4 LFA 4.1 13 ft. (4.0 m) Extraction Arm with Lamp/Arc Sensor General Options, Both Models K1494-3 Starter Overload Switch for 230V General Options, Mobiflex ® 200-M K1673-1 Cellulose Filter K1673-3 High Efficiency Cellulose/Polyester Filter K1852-1 Activated Carbon Filter General Options, Mobiflex ® 400-MS K1673-2 Cellulose Filter K1673-4 High Efficiency Cellulose/Polyester Filter

FOR A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS 3A OR 3B Extraction Arms (Category 2) K1655-3 LTA 2.0 Telescopic Extraction Arm K1655-5 LFA 2.0 6.5 ft. (2.0 m) Extraction Arm K1655-1 LFA 3.1 10 ft. (3.0 m) Extraction Arm K1655-2 LFA 4.1 13 ft. (4.0 m) Extraction Arm K1655-6 LFA 4.1-LC Low Ceiling 13 ft. (4.0 m) Extraction Arm

Extension Crane System (Category 3B) – requires fan, starting control and extension crane K1656-4 SF 4200 Stationary Fan (2 HP) K1494-10 Starter/Overload Switch for SF 4200 Fan K1669-10 Lamp with Arc Sensor for SF 4200 Fan K1671-1 EC 2 Extension Crane, 7 ft. (2.1 m) K1671-2 EC 4 Extension Crane, 14 ft. (4.3 m) K1672-1 Feeder Hanging Rail General Options K1750-1 230V Conversion Kit for SF 2400 Fan K1673-1 Cellulose Filter K1673-3 High Efficiency Cellulose/Polyester Filter K1852-1 Activated Carbon Filter K1534-2 Air Exhaust Silencer K1743-2 Non-Return Valve

Statiflex® 400-MS Single Arm FOR A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM CATEGORY 2, AND ONE ITEM EACH FROM CATEGORY 3A OR 3B (Requires Lamp/Arc Sensor Kit to operate Statiflex® 400-MS Self-Cleaning Controls). Extraction Arms (Category 2) K1655-3 LTA 2.0 Telescopic Extraction Arm K1655-5 LFA 2.0 6.5 ft. (2.0 m) Extraction Arm K1655-1 LFA 3.1 10 ft. (3.0 m) Extraction Arm K1655-2 LFA 4.1 13 ft. (4.0 m) Extraction Arm K1655-6 LFA 4.1-LC Low Ceiling 13 ft. (4.0 m) Extraction Arm Standard System (Category 3A) – requires fan, starting control and mounting brackets K1656-1 SF 2400 Stationary Fan (1 HP) K1669-4 Lamp Kit with Arc Sensor for Wall Mounted Arms K1657-1 SF 2400 Wall Mounting Bracket (use with LFA 3.1, 4.1 and 4.1-LC) K1657-2 SF 2400 Wall Mounting Bracket (use with LTA 2.0 and LFA 2.0) Extension Crane System (Category 3B) – requires fan, starting control and extension crane K1656-4 SF 4200 Stationary Fan (2 HP) K1669-10 Lamp with Arc Sensor for SF 4200 Fan K1671-1 EC 2 Extension Crane, 7 ft. (2.1 m) K1671-2 EC 4 Extension Crane, 14 ft. (4.3 m) K1672-1 Feeder Hanging Rail General Options K1750-1 230V Conversion Kit for SF 2400 Fan K1673-2 Cellulose Filter K1673-4 High Efficiency Cellulose/Polyester Filter K1534-2 Air Exhaust Silencer

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WELD FUME CONTROL

Weld Fume Control Options Modular Extraction Hood Product Number AD1234-80 AD1234-81 AD1234-82 AD1234-83 AD1234-84 AD1234-85 AD1234-86 AD1234-87 AD1234-88 AD1234-89 AD1234-90 AD1234-91 AD1234-92 AD1234-93 AD1234-94 AD1234-95 AD1234-96 AD1234-98 AD1234-99 AD1234-100 AD1234-101 AD1234-102 AD1234-103 AD1234-104 AD1234-105

Modular Extraction Hood Size - ft. (m) 3.28 x 4.92 (1.0 x 1.5) 3.28 x 6.56 (1.0 x 2.0) 3.28 x 8.20 (1.0 x 2.5) 3.28 x 9.84 (1.0 x 3.0) 3.28 x 11.48 (1.0 x 3.5) 3.28 x 13.12 (1.0 x 4.0) 4.92 x 4.92 (1.5 x 1.5) 4.92 x 8.20 (1.5 x 2.5) 4.92 x 9.84 (1.5 x 3.0) 4.92 x 11.48 (1.5 x 3.5) 4.92 x 13.12 (1.5 x 4.0) 6.56 x 4.92 (2.0 x 1.5) 6.56 x 6.56 (2.0 x 2.0) 6.56 x 8.20 (2.0 x 2.5) 6.56 x 9.84 (2.0 x 3.0) 6.56 x 11.48 (2.0 x 3.5) 6.56 x 13.12 (2.0 x 4.0) 3.28 x 14.76 (1.0 x 4.5) 3.28 x 16.40 (1.0 x 5.0) 3.28 x 18.04 (1.0 x 5.5) 4.92 x 14.76 (1.5 x 4.5) 4.92 x 16.40 (1.5 x 5.0) 4.92 x 18.04 (1.5 x 5.5) 6.56 x 14.76 (2.0 x 4.5) 6.56 x 16.40 (2.0 x 5.0)

Product Number AD1234-106 AD1234-107 AD1234-108 AD1234-109 AD1234-110 AD1234-111 AD1234-112 AD1234-113 AD1234-114 AD1234-115 AD1234-116 AD1234-117 AD1234-118 AD1234-119 AD1234-120 AD1234-121 AD1234-122 AD1234-123 AD1234-124 AD1234-125 AD1234-126 AD1234-127 AD1234-128 AD1234-129 AD1234-130

Modular Extraction Hood Size - ft. (m) 6.56 x 18.04 (2.0 x 5.5) 8.20 x 8.20 (2.5 x 2.5) 9.84 x 8.20 (3.0 x 2.5) 9.84 x 9.84 (3.0 x 3.0) 9.84 x 14.76 (3.0 x 4.5) 11.48 x 8.20 (3.5 x 2.5) 11.48 x 9.84 (3.5 x 3.0) 11.48 x 11.48 (3.5 x 3.5) 11.48 x 14.76 (3.5 x 4.5) 11.48 x 16.40 (3.5 x 5.0) 13.12 x 8.20 (4.0 x 2.5) 13.12 x 9.84 (4.0 x 3.0) 13.12 x 11.48 (4.0 x 3.5) 13.12 x 13.12 (4.0 x 4.0) 13.12 x 14.76 (4.0 x 4.5) 13.12 x 16.40 (4.0 x 5.0) 13.12 x 18.04 (4.0 x 5.5) 14.76 x 8.20 (4.5 x 2.5) 14.76 x 14.76 (4.5 x 4.5) 16.40 x 8.20 (5.0 x 2.5) 16.40 x 9.84 (5.0 x 3.0) 16.40 x 14.76 (5.0 x 4.5) 16.40 x 16.40 (5.0 x 5.0) 18.04 x 8.20 (5.5 x 2.5) 18.04 x 9.84 (5.5 x 3.0)

Product Number AD1234-131 AD1234-132 AD1234-133 AD1234-134

Modular Extraction Hood Size - ft. (m) 18.04 x 11.48 (5.5 x 3.5) 18.04 x 14.76 (5.5 x 4.5) 18.04 x 16.40 (5.5 x 5.0) 18.04 x 18.04 (5.5 x 5.5)

General Options S28058-24 Light Kit S28058-25 Leg, 6.56 ft. (2.0 m) S28058-26 Leg, 8.2 ft. (2.5 m) S28058-27 Leg, 9.84 ft. (3.0 m) S28058-52 Leg, 11.48 ft. (3.5 m) S28058-28 Leg Mounting Kit S28058-22 Curtain Bracket Kit S28058-53 Semi-transparent (red), Curtain Strip: 82 ft. (25 m) Roll S28058-59 Non-transparent (green), Curtain Strip: 82 ft. (25 m) Roll

Modular M odular EExtraction xtraction H Hood ood For Containing and Extr Extracting acting Fume from Metalw Metalworking orking Oper Operations ations Challenge Contain and extract fume from metalworking operations including: • Robotic Welding Systems • Hard Automation • Manual Welding Applications • Plasma Cutting and Grinding Applications

Solution Modular Extraction Hoods from Lincoln Electric

Results • Innovative perimeter pull technology maximizes fume extraction effectiveness at lower overall airflow rates. • Large selection of hood sizes (up to 18 ft. x 18 ft.) covers a wide variety of applications. • Modular, extruded aluminum construction makes the hood easy to assemble. • Multiple installation options minimize interference with application.

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RECOMMENDED

EQUIPMENT OPTIONS

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RECOMMENDED EQUIPMENT OPTIONS

Stick ACCESSORY KITS

REMOTE CONTROLS

Accessory Kit, 400 Amp For stick welding. Includes 35 ft. (10.7 m) #2/0 electrode cable with lug, 30 ft. (9.1 m) #2/0 work cable with lugs, headshield, filter plate, work clamp and electrode holder. Order K704

Remote Output Control For remote output of welding voltage. Consists of control box with 25 or 100 ft. (7.6 or 30 m) of four conductor cable and 6-pin MS-type connector. Order K857 for 25 ft. (7.6 m) Order K857-1 for 100 ft. (30 m)

Accessory Kit, 150 Amp For stick welding. Includes 20 ft. (6.1 m) #6 electrode cable with lug, 15 ft. (4.6 m) #6 work cable with lugs, headshield, filter plate, work clamp, electrode holder and sample pack of mild steel electrode. Order K875

Stick Electrode Holder & Cable Includes 12.5 ft. (3.8 m) electrode cable with Twist Mate™ connectors. Order K2374-1 for Precision TIG® 225

Stick Electrode Holder, Work Clamp, Cable & Twist Mate™ Set Includes 200 amp stick holder, welding cable, work cable, work clamp and Twist Mate™ connections. Order K2394-1 for Invertec® V275-S, Invertec® V160-T, Invertec® V205-T AC/DC, Invertec® V205-T DC

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Remote Output Control with 12-pin Universal Connector Consists of a control box with choice of two cable lengths. Permits remote adjustment of output. 25 ft. (7.6 m) cord. Order K857-2 for Power Wave® C300, Power Wave® S350

Remote Output Control with 120V AC Receptacles Remote weld output control box with two 120V AC receptacles having GFCI (Ground Fault Circuit Interrupter) protection. One cord for both remote and power. 100 ft. (30.5 m) long. Permits remote adjustment of weld output and power for tools 20 amp capacity. Order K2627-2 for Ranger® 250 GXT, Ranger® 305 G, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500

Remote Control Remote control rheostat permits machine output changes up to 100 ft. (30.5 m) from the machine. Includes local/remote switch and receptacle for older machine control panels. Order K924-4 for Pipeliner® 200D, Classic® 300D, SAE-500®

Remote Output Control (Stick and Wire Welding) Contains rheostat for stick output, potentiometer for wire output, and 100 ft. (30.5 m) long control cable. Order K2464-1 for Pipeliner® 200D, Classic® 300D (Code 10911 and up) Remote Control Remote control rheostst permits machine output changes up to 100 ft. (30.5 m) from the machine. Plugs into receptacle on control panel. Order K2861-1 for Big Red™ 500

RECOMMENDED EQUIPMENT OPTIONS

TIG TIG GENERAL OPTIONS

TIG REMOTE CONTROLS

Invertec® TIG Solenoid Kit Mounts inside the back of the Invertec® V350-PRO. Controls gas flow into the V350-PRO through the Twist Mate™ connector. Includes gas hose and solenoid. (Not compatible with construction model.) Order K1762-2

Arc Start™ Switch May be used in place of the Foot or Hand Amptrol™. Comes with a 25 ft. (7.6 m) cable and 6 pin plug connector. Attaches to the TIG torch for convenient finger control to start and stop the weld cycle at the current set on the machine. Order K814

TIG WATER-COOLED OPTIONS Cool Arc® 40 Water Cooler Reliable and affordable water cooler for water-cooled MIG, TIG, or plasma cutting applications. Order K1813-1 for 115/1/50/60 Order K2187-1 for 220-240/1/50/60 Water Cooler Hoses (CGA to CGA) For 5/8 in. (15.9 mm) LH CGA fitting applications at both cooler and wire feeder. Kit contains two 25 ft. (7.6 m) hoses with 5/8 in. left hand CGA fittings on both ends of hose. Order K1859-2 for Precision TIG® 275, Precision TIG® 375

TIG MODULES TIG Module Portable, high frequency unit with gas valve for TIG welding. Rated at 300 amps/60% duty cycle. Order K930-2

Control Cable Connects TIG Module to power source. Order K936-1 for 9-pin to 14-pin Order K936-3 for 9-pin to 6-pin plus 115V Order K936-4 for 9-pin to 115V

Control Cable Extension Allows the TIG Module to be operated at distances up to 200 ft. (61 m) from the power source. Available in 45 ft. (13.7 m) sections. Order K937-45

Docking Kit Allows you to “dock” the TIG Module on top of a flat-roofed power source, or any other flat surface measuring at least 10 x 15 in. (254 x 381 mm). Includes a latch and provisions for a user-supplied padlock to lock the TIG Module in place. Order K939-1

Contactor Kit Installs in the K930-2 TIG Module for use with welders without a contactor. Makes the TIG torch electrode electrically “cold” until the Amptrol™ is activated. Order K938-1

Amptrol™ Adapter Kit Adapts Amptrol™’s 6-pin MS-type plug connection to terminal strip on power source. Order K843

Foot Amptrol™ Provides 25 ft. (7.6 m) of remote output control for TIG welding. (6-pin plug connection). Order K870

Foot Amptrol™ with 12-pin Universal Connector Provides 25 ft. (7.6 m) of remote current control for TIG welding. Order K870-2 for Power Wave® C300, Power Wave® S350

Hand Amptrol™ Provides 25 ft. (7.6 m) of remote current control for TIG welding. (6-pin plug connection). Velcro straps secure it to the torch. Order K963-3 (One size fits all Pro-Torch™ TIG Torches.)

Hand Amptrol™ with 12-pin Universal Connector Provides 25 ft. (7.6 m) of remote current control for TIG welding. Order K963-4 for Power Wave® C300, Power Wave® S350

TIG-MATE ™ STARTER PACKS Includes ™ Ultra-Flex Torch!

Includes ™ Ultra-Flex Torch!

TIG-Mate™ 17V Air-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTA-17V Ultra-Flex™ torch, parts kit, Harris® flowmeter/regulator, 10 ft. (3.0 m) gas hose, and work clamp and cable. Order K2265-1

TIG-Mate™ 17 Air-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTA-17 Ultra-Flex™ torch, parts kit, Harris® flowmeter/regulator, 10 ft. (3.0 m) gas hose, Twist Mate™ adapter, and work clamp and cable. Order K2266-1

TIG-Mate™ 20 Water-Cooled TIG Torch Starter Pack Get everything you need for TIG welding in one complete easy-to-order kit packaged in its own portable carrying case. Includes: PTW-20 torch, parts kit, Harris® flowmeter/ regulator, 10 ft. (3.0 m) gas hose, Twist Mate™ adapter, work clamp and cable and 10 ft. (3.0 m) water hose. Order K2267-1

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RECOMMENDED EQUIPMENT OPTIONS

MIG Wire Feeder/Welder WELDING KITS .045 in. Innershield® Welding Kit Includes everything needed to weld with .045 in. (1.1 mm) Innershield® self-shielded flux-cored wire. Includes an .035-.045 in. (0.9-1.1 mm) Magnum® 100L gun liner, a .045 in. (1.1 mm) contact tip, a gasless nozzle, knurled drive roll, .045 in. (1.1 mm) inner wire guide and 10 lb. (4.5 kg) spool of .045 in. (1.1 mm) Innershield® NR®-212 wire. Order K2528-1 for SP-180T, POWER MIG® 180C

POWER MIG® SPOOL GUN SYSTEMS POWER MIG® 255XT: Magnum® SG Spool Gun Lightweight, well-balanced, semiautomatic spool gun designed primarily for easy, accurate aluminum wire feeding. Order K487-25 Magnum® SG Spool Gun Control Cable Adapter Plug Allows K487-25 Magnum® SG spool gun’s 6-pin control cable to plug into the POWER MIG® 255XT’s 7-pin spool gun control receptacle. Order K2445-1 OR Magnum® 250LX™ Spool Gun 300 amps, 60% duty cycle. Feeds .035-3/64 in. (0.9-1.2 mm) dia. aluminum wire on 2 lb. (0.9 kg) spools. Order K2490-1

POWER MIG® SPOOL GUN SYSTEMS, CON’T. POWER MIG® 140C & 180C and SP-140T & SP-180T: Magnum® 100SG Spool Gun Designed to easily feed 4 in. (102 mm) diameter 1 lb. (0.45 kg) spools of .030 in. (0.8 mm) or .035 in. (0.9 mm) diameter SuperGlaze® aluminum MIG wire. Includes gun, adapter kit, .035 in. (0.9 mm) contact tips (qty. 3), gas nozzle, and a 1 lb. (0.45 kg) spool of SuperGlaze® 4043 .035 in. (0.9 mm) MIG wire. Packaged in a convenient carrying case. Order K2532-1

POWER MIG® 216: POWER MIG® 216 Spool Gun Adapter This kit is designed to allow the Magnum® SG or Magnum® 250LX™ spool gun to operate with the POWER MIG® 216. The kit includes the solenoid, gas lines, wiring harness and gun connection panel. The gun connection panel features a 6-pin MS-type connector for the Magnum® SG spool gun and a 7-pin MS-type connector for the Magnum® 250LX™ spool gun and a selector switch to choose which gun you are using. Order K2703-1 (Note: The K2703-1 spool gun adapter disables the Magnum® 100SG capability.)

POWER MIG® 350MP: Magnum® 250LX™ Spool Gun 300 amps, 60% duty cycle. Feeds .035-3/64 in. (0.9-1.2 mm) dia. aluminum wire on 2 lb. (0.9 kg) spools. Order K2490-1

Spool Gun Holder Provides neat storage of spool gun cable, and gas hose on power source. Order K1738-1

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POWER MIG® TIMER KIT Timer Kit Adds 4-step trigger interlock, spot mode, adjustable run-in speed for smoother arc starting, and adjustable burnback time to minimize wire sticking in puddle. Easy to install. Order K1701-1

Spot Timer Kit This timer allows you to set a fixed weld time of up to 10 seconds that is initiated when you pull the gun trigger. Ideal for making consistent spot welds on thin sheet metal. Order K2525-1 for POWER MIG® 140C, POWER MIG® 180C

RECOMMENDED EQUIPMENT OPTIONS

Power Sources UNDERCARRIAGES AND CARTS Wheel Kit Includes axle, two wheels, and assembly hardware. Can be installed in minutes. Order K761 for AC-225, AC/DC-225/125

Valet Style Undercarriage Offers a unique pull-out handle. It provides cable storage and the ultimate in portability. Order K1838-1 for Invertec® V350-PRO, Multi-Weld™ 350, Power Wave® 355M

Undercarriage For hand moving. Includes handle, axle, wheels, front bracket and mounting hardware. Order K866 for Idealarc® 250

Understorage Cart Adds easy shop mobility and provides shielding gas bottle platform, handy storage drawer and two filler rod holders. Order K2348-1 for Precision TIG® 225

Undercarriage Platform undercarriage with mounting for two gas cylinders at rear of welder. Order K841 for R3R-400, R3R-500, CV-400, DC-400 Order K842 for CV-655, DC-600, DC-655 Order K874 for CV-305

Dual Cylinder Cart Adds easy shop mobility and provides side-by-side mounting for two full size gas cylinders. Cart includes handy storage drawer and TIG filler rod holders. Order K2617-1 for Precision TIG® 225.

Dual Cylinder Platform Undercarriage Platform undercarriage for mounting two gas cylinders at rear of welder Order K1570-1 for Power Wave® 455M, Power Wave® 455M/STT®

Utility Cart Heavy duty cart stores and transports welder, 150 cubic foot shielding gas cylinder, welding cables and accessories. Includes stable platforms for welder and gas bottle, lower tray for added storage capacity and adjustable height handle. Order K520 for AC-225C, SP-140T, SP-180T, POWER MIG® 140C, POWER MIG® 180C

Undercarriage Includes a dual bottle rack with chain and front casters, rear wheels and a handle. Order K1869-1 for Precision TIG® 275, Precision TIG® 375

Under-Cooler Cart Water Cooler Includes “cooler-in-a drawer” with hoses and a lockable storage drawer on a dual bottle undercarriage. Order K1828-1 for Precision TIG® 275, Precision TIG® 375

Welding Cart Lightweight cart stores and transports welder, 80 cubic foot shielding gas cylinder, welding cables and accessories. Includes an angled top shelf for easy access to controls, lower tray for added storage capacity, a sturdy fixed handle and convenient cable wrap hanger. Order K2275-1 for Invertec® V155-S, Invertec® V160-S, Invertec® V160-T, Invertec® V205-T AC/DC, Invertec® V205-T DC, SP-140T, SP-180T, POWER MIG® 140C, POWER MIG® 180C

Inverter & Wire Feeder Cart Rear-wheeled cart includes front casters and no-lift gas bottle platform. Convenient handles allow for easy cable storage while full length side trays store parts and tools. Shipped fully assembled. Small footprint fits through 30 inch door. Order K1764-1 for STT®-II, Invertec® V350-PRO, Power Wave® 355M

Dual Cylinder Kit Permits side-by-side mounting of two full size gas cylinders, with easy loading. Order K1702-1 for use with K1764-1 cart and POWER MIG® 216, POWER MIG® 255XT, POWER MIG® 350MP and Power Wave® 355M

Caster Kit Used on Invertec® Racks. Order K2665-1

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RECOMMENDED EQUIPMENT OPTIONS

Power Sources, con’t. CANVAS COVERS

Power Source Options

Small Canvas Cover Protect your machine when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Includes a convenient side pocket to hold welding torch or gun. Order K2377-1 for SP-140T, SP-180T, POWER MIG® 140C, POWER MIG® 180C, Invertec® V160-T, Invertec® V205-T AC/DC, Invertec® V205-T DC

Advanced Control Panel Provides 2/4-step trigger with adjustable Pulser controls and Downslope timer for TIG welding. Also includes adjustable Hot Start and Arc Force internal panel controls for stick welding, and other user selectable features. Order K2621-1 for Precision TIG® 275

Outback®/Bulldog™ Canvas Cover To protect your machine when not in use. Made from attractive red canvas material that is flame retardant, mildew resistant and water repellent. Order K2804-1 for Outback® 145, Outback® 185, Bulldog® 140

Medium Canvas Cover Protect your machine when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Order K2378-1 for POWER MIG® 216, POWER MIG® 255XT, POWER MIG® 350MP, Precision TIG® 225

Ranger® Canvas Cover Protect your machine when not in use. Made from attractive red canvas that is flame retardant, mildew resistant and water repellent. Order K886-2 for Ranger® 225, Ranger® 250 GXT, Ranger® 305 G, Ranger® 305 LPG

Advanced Process Panel Includes Pulsed MIG, Pulse-On-Pulse® and Power Mode® capabilities. Alpha-numeric display for accurate setting. Order K1763-1 for Invertec® V350-PRO Factory Model

Air Filter Kit Mounts on the front of the machine and uses cleanable, all metal air filters. Not compatible with dual process switch. Order K1486-1 for CV-655 and Idealarc® DC-655

Digital Meter Kit Accurately displays welding amps and volts. Order K1482-1 for CV-655 and Idealarc® DC-655

Dual Process Switch Mounts on front of machine and provides polarity change or electrical isolation. Great for arc gouging applications and where two separate feeders require different output polarity or inductance settings. Not compatible with air filter kit. Order K1528-1 for CV-655 and Idealarc® DC-655

Multi-Process Switch 3-position switch allows quick and easy change from electrode positive or negative semiautomatic/automatic wire feed welding to stick or air carbon arc gouging. Order K804-1 for Idealarc® DC-400, Idealarc® DC-600

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Paralleling Kit Permits paralleling of two power sources. Order K1611-1 for Idealarc® DC-600 and Idealarc® DC-655 Order K1897-1 for Idealarc® DC-1000 Order K1900-1 for Idealarc® DC-1500

Ethernet/DeviceNet™ Interface Module This module provides all DeviceNet functionality, networking capabilities for Weld Development, Data Logging, Systems Updates, Diagnostics, Weld Settings and Weld Mode Selection. Order K2207-2 for Power Wave® 455M, Power Wave® 455M/STT®

RECOMMENDED EQUIPMENT OPT IONS

Engine Drive

120V

115V

POWER PLUG KITS

FULL KVA KITS

COLD WEATHER KITS

Power Plug Kit (20 amp) Provides four 120V plugs rated at 20 amps each, and one dual voltage, full KVA plug rated at 120/240V, 50 amps. 120V plug may not be compatible with common household receptacles. Order K802N for Ranger® 225, Ranger® 250 GXT, Ranger® 305 G, Ranger® 305 LPG, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500

Full-KVA Adapter Kit (1-Phase) Provides convenient connection of Lincoln Electric® equipment with NEMA 6-50P plug to Lincoln® engine driven welders having a full KVA receptacle. Order K1816-1 for all engine driven welders with 120V/240V AC 1-Phase Receptacle

Cold Weather Kit For engine starting and operation in extreme cold weather conditions down to -40˚F/-40˚C (with the use of 0W40 synthetic oil and arctic diesel fuel). Includes 120V AC oil pan heater, 120V AC engine block heater, and radiator grill tarp. Order K2679-1 for Vantage® 400 (Perkins®), Vantage® 500 (Perkins®) Order K2735-1 for Vantage® 400 (Kubota®)

Power Plug Kit (20 amp) Provides two 115V plugs rated at 20 amps each, and two 230V plugs rated at 15 amps each. 115V plugs may not be compatible with common household receptacles. Order K802D for SAE-500®, SAE-500® Severe Duty™, Classic® 300D GFCI Receptacle Kit Includes one UL approved 120V ground fault circuit interrupter duplex type receptacle and installation instructions. Replaces the factory-installed 120V duplex receptacle. Each receptacle of the GFCI duplex is rated at 20 amps. Maximum total current from the GFCI duplex is limited to 20 amps. Two kits required for all 120V receptacles on Ranger® products. Order K1690-1 for Outback® 145, Outback® 185, Ranger® 225, Ranger® 250 GXT, Ranger® 305 G, SAE-500®, SAE-500® Severe Duty™

Full-KVA Power Plug (1-Phase) One dual voltage plug rated at 120/240V, 50 amps. NEMA 14-50P. Order T12153-9 for Ranger® 225, Ranger® 250 GXT, Ranger® 305 G, Ranger® 305 LPG, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500 Full-KVA Power Plug (3-Phase) One plug rated at 240V, 50 amps. NEMA 15-50P. Order T12153-10 for Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500

Ether Start Kit Provides maximum cold weather starting assistance for frequent starting below 10°F (-12°C). Required ether tank is not provided with kit. (For Cummins® engine Ether Start Kit cannot be used simultaneously with service indicator kit). Order K887-1 for Vantage® 500 (Deutz®)

SPARK ARRESTOR KITS Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K2793-1 for Outback® 185 Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K1898-1 for Ranger® 225, Ranger® 250 GXT, Ranger® 305 G, Ranger® 305 LPG, Ranger® 305 D, Vantage® 300 Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K899-1 for Vantage® 500 (Deutz®)

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RECOMMENDED EQUIPMENT OPTIONS

Engine Drive, con’t. SPARK ARRESTOR KITS, CON’T. Spark Arrestor Kit Attaches to muffler exhaust tube. Virtually eliminates spark emissions. Order K903-1 for Pipeliner® 200D (Kubota®), Classic® 300D, Vantage® 400, Vantage® 500 (Perkins®)

Spark Arrestor Kit Mounts to muffler exhaust tube. Virtually eliminates spark emissions. Order K2864-1 for Big Red™ 500

Lockable Fuel Cap/Flash Arrestor Kit For use in locations where flash arrestor safety is required. Lockable fuel cap prevents tampering with fuel. Green cap color provides a visual reminder to use diesel when refueling. Order K2340-1 for Vantage® 500 (Deutz®), Air Vantage® 500

WIRE FEEDER CAPABILITY CV Adapter Provides constant voltage output for semiautomatic wire welding. Includes 14-pin MS-Type connection and local/remote switch. Order K385-2 for SAE-500®

Wire Feed Module Provides constant voltage (CV) output with improved arc stability for Innershield welding. Also excellent for MIG welding. Easy installation. The recommended wire feeder is the LN-25 PRO. Order K623-1 for Pipeliner® 200D, Classic® 300D

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MISCELLANEOUS KITS Air Dryer Kit Minimizes water content in supply air. Avoids cold weather air hose ice up and water condensation in air tools during humid weather. Highly recommended for use with plasma cutter. Installs inside the machine for compact operation. Order K2354-2 for Air Vantage® 500 (Kubota®)

Digital Weld Meters Kit Easy-to-read digital meters for volts and amps. Easy to install. Order K2467-1 for Vantage® 300. (K2409-1 and K2499-1)

Analog Weld Meters Kit Easy-to-read analog meters for volts and amps. Easy to install. Order K2863-1 for Big Red™ 500

Docking Kit Secures the K2642-1 Polarity/ Multi-Process Switch to the engine-driven welder roof. Release latch permits removal of K2642-1 Polarity/MultiProcess Switch. Made from stainless steel for rust-free operation. For all Lincoln Chopper Technology® engine-driven welders. Order K2663-1 for Ranger® 305 G, Ranger® 305 LPG, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500.

Lift Bail Kit Easily installed kit for lifting the machine with a fixed lifting point. Order K2819-1 for Bulldog® 140, Outback® 145, Outback® 185

UNDERCARRIAGES Stainless Steel Sheet Metal Kit Stainless steel roof and doors. Also includes decals (mounted), door latches, door hooks, bumpers and all required mounting hardware. Order K2423-1 for Pipeliner® 200D, (K6090-9 thru -11), Classic® 300D (K1643-1 thru -10)

Undercarriage Puncture-proof (foam-filled) tires for easy transport and durability. Fold downs handles for easy storage when not needed, and convenient holders for wrapping welding output cables. Order K2722-1 for Bulldog® 140, Outback® 145, Outback® 185

Polarity/Multi-Process Switch For easy polarity switching. 6-pin and 14-pin remote connections can be made to this unit. For all Lincoln Chopper Technology® engine-driven welders. Mounts on roof with K2663-1 Docking Kit. Order K2642-1 for Ranger® 305 G, Ranger® 305 LPG, Ranger® 305 D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500

All-Terrain Undercarriage For moving by hand at construction sites. Maneuvers over obstacles. Heavy-duty puncture-resistant tires. Order K1737-1 for Ranger® 225, Ranger® 250 GXT, Ranger® 305 G

Factory Undercarriage For moving by hand on smooth surface floors. Heavy-duty, puncture-resistant tires and front caster. Convenient steering handle. Order K1770-1 for Ranger® 225, Ranger® 250 GXT, Ranger® 305 G, Ranger® 305 LPG

RECOMMENDED EQUIPMENT OPTIONS

Engine Drive, con’t.

ROAD TRAILERS

Medium Two Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 13 in. wheels. Stiff .120 in. welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings packed with high viscosity, high pressure, low washout Lubriplate® grease. Includes a Duo-Hitch™ (2" Ball/Lunette Eye combination hitch). Overall width 60". Order: K2636-1 Trailer K2639-1 Fender & Light Kit K2640-1 Cable Rack for Pipeliner® 200D, Classic® 300D, Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500, Big Red™ 500

Small Two Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 13 in. wheels. Stiff .120 in. welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings packed with high viscosity, high pressure, low washout Lubriplate® grease. Includes a Duo-Hitch™ (2" Ball/Lunette Eye combination hitch). Overall width 60". Order: K2635-1 Trailer K2639-1 Fender & Light Kit K2640-1 Cable Rack for Ranger® 225, Ranger® 250 GXT, Ranger® 305 G, Ranger® 305 D

Large Two Wheel Trailer For heavy-duty road, off-road, plant and yard use. Includes pivoting jack stand, safety chains, and 14 in. wheels. Stiff .120 in. welded rectangular steel tube frame construction is phosphate etched and powder coat painted for superior rust and corrosion resistance. Low sway suspension gives outstanding stability with manageable tongue weight. Wheels bearings packed with high viscosity, high pressure, low washout Lubriplate® grease. Includes a Duo-Hitch™ (2" Ball/Lunette Eye combination hitch). Overall width 60". Order: K2637-1 Trailer K2639-1 Fender & Light Kit K2640-1 Cable Rack for SAE-500®, SAE-500® Severe Duty™

UNDERCARRIAGES, CON’T. Welding Gas Cylinder/LPG Tank Holder Holds welding gas cylinder or LPG tank (for products with LPG engine). For LPG: Use one holder for LPG tank and a second holder for welding gas cylinder. Both holders will attach to the K1770-1 Undercarriage. Order K1745-1 for Ranger® 225, Ranger® 250 GXT, Ranger® 305 G, Ranger® 305 LPG

LPG Tank Strap Mounts to K1745-1 gas cylinder holder to secure LPG tank. Order K2361-1 for Ranger® 305 LPG

Four-Wheeled Steerable Yard Trailer For off-road, plant and yard use. Includes an automatically engaging drawbar lock when the drawbar is raised to the vertical position. 13 in. wheels. Wheel bearings are packed with high viscosity, high pressure, low washout Lubriplate® grease. Assembles directly to the base of the SAE-500™ or SAE-500™ Severe Duty welder. Also includes a Duo-Hitch™ (a 2" Ball/Lunette Eye combination hitch). Overall width 55". Order K2641-1 for SAE-500®, SAE-500® Severe Duty™

Four-Wheeled Steerable Yard Trailer For off-road, plant and yard use. Includes an automatically engaging drawbar lock when the drawbar is raised to the vertical position. 13 in. wheels. Wheel bearings are packed with high viscosity, high pressure, low washout Lubriplate® grease. Stiff 3/16 in. welded rectangular steel frame construction is phosphate etched and powder-coat painted for superior rust and corrosion resistance. Also includes a Duo-Hitch™ ( a 2" Ball/Lunette Eye combination hitch). Overall width 55". Order K2641-2 for Vantage® 300, Vantage® 400, Vantage® 500, Air Vantage® 500, Big Red™ 500

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RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder DUAL PROCEDURE KITS AND REMOTE PENDANTS Dual Procedure Switch Allows the use of two welding procedures with one Lincoln Magnum® gun. 15 ft. (4.5m). Order K683-3 for LN-10, DH-10, STT®-10, Power Feed™ 10M

Foot Amptrol™ Connector Kit Provides 25 ft. (7.6 m) of remote output control for TIG welding. (6-pin plug connection). Order K2320-1 for Power Feed™ 10M

GMA TIMER KITS, GAS SOLENOID AND BURNBACK KITS LF-72 and LF-74: Postflow and Burnback Timer Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Order K2330-1 for LF-72, LF-74

Remote Voltage Control Kit Allows arc voltage to be changed at the feeder. Order K2329-1 for LF-72, LF-74

LN-7, LN-8, LN-9, LN-25 PRO, LN-25 PRO Dual Power: Gas Solenoid Assembly Includes solenoid valve and mounting bracket. Order K494 for LN-7

Gas Solenoid Kit Includes solenoid valve and mounting bracket. Order K425 for LN-8, LN-9

Burnback Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Includes a cold inch switch. Order K202 for LN-8, LN-9 Preflow, Postflow and Burnback Timer Kit Provides adjustable delay of power source output shut off to prevent electrode sticking in crater when using high wire feed speeds. Order K2330-2 for LN-25 PRO, LN-25 PRO Dual Power

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REGULATORS AND WATER CONNECTION KITS Deluxe Adjustable Gas Regulator & Hose Kit Accommodates CO2, argon, or argon-blend gas cylinders. Includes a cylinder pressure gauge, dual scale flow gauge and 4.3 ft. (1.3 m) gas hose. Order K586-1

Harris® Argon Flowmeter Regulator Deluxe flowmeter/regulator. Includes 10 ft. (3.0 m) hose. Order 3100211

Water Connection Kit Includes quick connect fittings on front and back of wire drive for use with water-cooled guns and coolers. Kit provides for one gun. Order K590-6 for LN-10, DH-10, Power Feed™ 10M, Power Feed™ 10M Dual, Power Feed™ 25M

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, con’t. CONTROL CABLES AND ADAPTERS

Description

Connection

Order No.

Wire Feeder Control Cable

Male 6-pin to Female 14-pin

K1818-10 (for LN-7)

Wire Feeder Control Cable

Female 8-pin to Male 14-Pin

K1819-10 (for LN-742)

Wire Feeder Control Cable

Male 9-pin to Female 14-pin

K1820-10 (for LN-8, LN-9)

Wire Feeder Control Cable

Male 14-pin to Female 9-pin

K1501-10 (for LN-10, DH-10)

Wire Feeder Control Cable

Male 14-pin to Female 8-pin

K2393-1, 25 ft. (for LN-23P [K316L-2])

Wire Feeder Control Cable

Male 14-pin to Female 8-pin

K2393-2, 75 ft. (for LN-23P [K316L-2])

Wire Feeder Control Cable Extension (May require K1818-10, K1819-10, K1820-10 or K1501-10, depending on the feeder)

Male 14-pin to female 14-pin

K1797-10 for 10 ft. (3 m) K1797-25 for 25 ft. (7.6 m) K1797-50 for 50 ft. (15.2 m) K1797-100 for 100 ft. (30.4 m)

Adapter Cable for Control Cable to Terminal Strip of Power Source

Male 14-pin control cable to terminal strip

K1798

ArcLink®/Linc-Net™ Control Cables

For Power Wave®/Power Feed™ Systems

K1543-8 for 8 ft. (2.5 m) K1543-25 for 25 ft. (7.6 m) K1543-50 for 50 ft. (15.2 m) K1543-100 for 100 ft. (30.4 m)

Heavy Duty ArcLink ®/Linc-Net ™ Control Cables

For Power Wave®/Power Feed™ Systems

K2683-25 for 25 ft. (7.6 m) K2683-50 for 50 ft. (15.2 m) K2683-100 for 100 ft. (30.4 m)

For synchronizing Power Wave® AC/DC 1000® SD and connecting MAXsa™ Heads.

K1785-4 for 4 ft. (1.2 m) K1785-16 for 16 ft. (4.9 m) K1785-25 for 25 ft. (7.6 m) K1785-50 for 50 ft. (15.2 m) K1785-100 for 100 ft. (30.4 m)

Wire Feeder Control Cables

Extensions and Adapters

ArcLink ®/Linc-Net ™ Control Cables

14-pin Cables Submerged Arc Equipment

CONTROL CABLES AND ADAPTERS Remote Control Cable Adapter Y connector adapter for connecting K857 Remote Output Control (6 pin plug connection) and wire feeder input cable (14-pin plug connection) to power source 14-pin receptacle. Order K864 for CV-305, CV-400, CV-655, DC-400, DC-600, DC-655

Jumper Plug Kit Required to close the contactor in the power source when the power source is used with a remote output contactor such as the contactor in across-the-arc wire feeders. Order K484 for LN-15, LN-25 PRO, LN-25 PRO Dual Power

Sense Lead Kit Recommended for extended cable length. Application allows machine to sense voltage directly at the work piece for improved arc performance. Order K940-25 for 25 ft. (7.6 m) Order K940-75 for 75 ft. (23 m) for Invertec® STT®-II, Power Wave® 355M, Power Wave® 455M/STT®

Sense Lead Kit Required to accurately monitor voltage at the arc for heavy duty applications. 25 ft. length included with Invertec® STT® II. Order K1811-50 for 50 ft. (15.2 m) Order K1811-100 for 100 ft. (30 m) for Power Wave® 355M, Power Wave® S350, Power Wave® 455M, Power Wave® 455M/STT®, Power Wave® AC/DC 1000® SD

Universal Adapter Plug The adapter plug allows user connection of any suitable accessory or wire feeder cable to the output contactor and auxiliary power circuitry of power source with 14-pin receptacle. Consists of a 14-pin MS-type (Amphenol) plug with 8 in. (203mm) stripped leads. Order K867

ArcLink® “T” Connector Kit For connecting multiple feeders to a single power source. Order K2429-1

Adapter for Competitive Power Sources Allows wire feeder to connect to select Miller Electric® power sources. Order K2335-1 for LF-72, LF-74

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RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, con’t. WELD CABLES Coaxial Weld Power Cables Recommended for STT® and pulse welding when using long distances between feeder and power source. Order K1796-25 25 ft. (7.6 m), 350 amps Order K1796-50 50 ft. (15.2 m), 350 amps Order K1796-75 75 ft. (22.8 m), 325 amps Order K1796-100 100 ft. (30.4 m), 300 amps

ADAPTERS AND PACKAGES Twist Mate™ to Lug Adapter For connection of lugged cable to Twist Mate™ connectors, 18 in. (457 mm) long. Order K2176-1 for Invertec® V350-PRO, Power Wave® 355M

Work and Wire Feeder 2/0 Weld Cable Package Includes Twist Mate™ connectors, work clamp, 15 ft. (4.5 m) work cable and 10 ft. (3.0 m) electrode cable. Rated 350 amps, 60% duty cycle. Order K1803-1 for CV-305, Invertec® V350-PRO, Power Wave® 355M

Work Lead Package 15 ft. (4.5 m) 4/0 cable with 1/2 in. (12.7 mm) stud lug and work clamp Order K2149-1

Work Clamp and Cable Assembly 15 ft. 2/0 cable with 1/2 in. (12.7 mm) stud lug and work clamp. Order K2150-1

Twist Mate™ Cable Plug For connecting welding cable to output terminal receptacles. Order K852-25 for #4-#6 cable (Invertec® V155-S small Twist Mate™). Order K852-50 for #1-#2 cable (Invertec® V160-S).

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Weld Power Cables Connection

Description

Order No.

Twist-Mate™ to Lug Lug to Lug

1/0, 350A, 60% duty cycle, 10 ft. (3.0 m) 3/0, 600A, 60% duty cycle, 10 ft. (3.0 m) 3/0, 600A, 60% duty cycle, 35 ft. (10.6 m) 3/0, 600A, 60% duty cycle, 60 ft. (18.2 m) 4/0, 600A, 60% duty cycle, 110 ft. (33.5 m)

Order K1840-10 Order K1842-10 Order K1842-35 Order K1842-60 Order K1842-110

Twist-Mate™ to Twist-Mate™

1/0, 350A, 60% duty cycle, 25 ft. (7.6 m) 2/0, 350A, 60% duty cycle, 50 ft. (15.2 m)

Order K1841-25 Order K1841-50

Twist Mate™ Cable Plug For connecting welding cable to output terminal receptacles. Order K852-70 for 1/0-2/0 (50-70 mm2) cable Order K852-95 for 3/0 (95 mm2) cable. Order both for Invertec® V275-S, CV-305, Invertec® STT®-II, Invertec® V350-PRO, Power Wave® 355M

Twist Mate™ Cable Receptacle For connecting welding cable to Twist-Mate™ cable plug. Order K1759-70 for 1/0-2/0 (50-70 mm2) cable Order K1759-95 for 2/0-3/0 (70-95 mm2)

Swivel Platform Mounts to the lift bail on the power source and bottom of the Heavy Duty Wire Reel Stand. Wire feeder may be lifted off if needed. Compatible with Light Duty Caster Kit. Includes “lazy susan” parts tray. Order K1557-1 for LF-72, LF-74, LN-7, LN-8, LN-9, LN-10, STT®-10, Power Feed™ 10

Caster Kit – Light Duty Mounts to the Heavy Duty Wire Reel Stand. Allows for easy movement of wire feeder. Order K1556-1 for LF-72, LF-74, LN-7, LN-8, LN-9, LN-10, STT-10, Power Feed™ 10

STANDS AND UNDERCARRIAGES Heavy Duty Wire Reel Stand For use with Lincoln® 10-60 lb. (4.5-27.2 kg) wire packages that use a 2 in. (51 mm) spindle. Hole in stand fits over lift bail. Order K1524-3 for LF-72, LF-74, LN-7, LN-8, LN-9 Insulated Lift Bail Allows the entire wire feeder to be hung from a crane or hook. Use with Heavy Duty Wire Reel Stand. Order K1555-1 for LF-72, LF-74, LN-7, LN-8, LN-9, LN-10, STT®-10, Power Feed™ 10

Standard Duty Wire Reel Stand For use with Lincoln 10-44 lb. (4.5-20 kg) wire packages that use a 2 in. (51 mm) spindle. Standard on K2327-5 LF-72 wire feeder. Order K2328-1 for LF-72, LF-74

Undercarriage Includes mounting frame, front casters, rear wheels and handle for hand towing. For use with Wire Reel Stand. Order K163 for LF-72, LF-74, LN-7, LN-8, LN-9

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, con’t. WIRE ADAPTERS, COVERS AND STRAIGHTENERS 8 in. O.D. Spool Adapter Permits 8 in. (200 mm) O.D. spools to be mounted on 2 in. (51 mm) O.D. spindles. Order K468

14 lb. Innershield® Coil Adapter Permits 14 lb. (6 kg) Innershield® electrode coils to be mounted on 2 in. (51 mm) O.D. spindles. Order K435

22-30 lb. Readi-Reel® Adapter Adapts 22-30 lb. (10-14 kg) Lincoln Readi-Reels® of electrode to 2 in. (51 mm) spindle. Order K363P

50-60 lb. Coil Adapter Adapts 50-60 lb. (22.6-27.2 kg) coils of Lincoln® electrode to 2 in. (51 mm) spindle. Order K1504-1

Plastic Wire Cover Plastic enclosure for 30-44 lbs. (13.6-19.9 kg) wire packages. Order K1634-1

Wire Straightener Straightens wire for better, smoother feeding. Order K1733-1 for LN-10, DH-10, Power Feed™ 10M, Power Feed™ 10R

Micro Wire Straightener Straightens .035-1/16 in. (0.9-1.6 mm) wire for use with portable feeders. Order K1733-4 for Power Feed™ 25M and LN-25 PRO

Spindle Adapter for Readi-Reels® and Spools 2 in. (51 mm) O.D. spindle for mounting Readi-Reels® and 2 in. (51 mm) I.D. spools up to 60 lb. (27.2 kg) capacity to custom installations. Order K162-1

Incoming Bushings for Lincoln® Conduit Connects directly to Lincoln plastic conduit (not included), for use in boom systems, long distances, or large payoff packages. Order K1546-1 for .025-1/16 in. Order K1546-2 for 1/16-1/8 in.

Portable Digital Wire Feed Speed Meter When clamped on an exposed section of continuously fed electrode, unit reads wire feed speed in inches per minute. Order K283

Accu-Trak® Drum Payoff Kit A Payoff Kit must be used with Accu-Trak® Drums to ensure precise feeding. The fitting on the top of the Payoff Kit has a 1/2-14 NPT internal pipe thread to facilitate the connection of the conduit. Order K884-5 for 500 lb. Accu-Trak® Drums Order K884-6 for 250 lb. and 1,000 lb. Accu-Trak® Drums

Accu-Pak® Box Payoff Kit A Payoff Kit is necessary for our 100% recyclable Accu-Pak® Box to ensure precise feeding. The fitting on the top of the Payoff Kit has a 1/2-14 NPT internal pipe thread to facilitate the connection of the conduit. Order K2175-1 for 500 lb. Accu-Pak® Boxes Order K2175-2 for 1,000 lb. Accu-Pak® Boxes SUBMERGED ARC ACCESSORIES

Plastic Wire Cover Kit Plastic enclosure for up to 60 lb. (27.2 kg) wire packages. Order K1634-2

Polycarbonate Portable Feeder Case Replace a damaged case without replacing the entire unit. Order K2596-2 for Power Feed™ 25M, LN-25 PRO (shown), LN-25 PRO Dual Power

Flux Cone Fits K113 submerged arc guns for welding without the Continuous Flux Feed Tank Assembly. Order K119

Wire Reel and Flux Tank Assembly Includes flux tank, undercarriage, wire reel and brake assembly in open shroud. Order K305

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113

RECOMMENDED EQUIPMENT OPTIONS

Wire Feeder, con’t. DRIVE ROLL AND GUIDE TUBE KITS

2-Roll Wire Drive Systems

DRIVE ROLL AND WIRE GUIDE KITS

POWER MIG ® 216, 255XT, 350MP, LN-15, Power Feed ™ 25M, LF-72, LN-25 PRO, LN-25 PRO Dual Power

LN-7 GMA, LN-23P, LN-25, LN-35 Description

Product Number

Description

Solid Wire .023-.025 in. (0.6-0.9 mm) .030 in. (0.8 mm) .035-.040 in. (0.9-1.0 mm) .045-.052 in. (1.2-1.4 mm)

KP653-025S KP653-030S KP653-035S KP653-052S

Cored Wire .035 in. (0.9 mm) .045-.052 in. (1.2-1.4 mm)

KP653-035C KP653-052C

Solid or Cored Wire 1/16 in. (1.6mm) .068-3/32 in. (1.7-2.4 mm)

KP653-1/16 KP653-3/32(2)

Hardfacing 7/64 in. (2.8 mm)

KP653-7/64H(1)

Product Number

Solid Wire (includes stainless steel) .023-.030 in. (0.6-0.8 mm) KP1696-030S .035 in. (0.9 mm) KP1696-035S .035, .045 in. (0.9, 1.2 mm) KP1696-1(1) .040 in. (1.0 mm) KP1696-2(1) .045 in. (1.2 mm) KP1696-045S .052 in. (1.4 mm) KP1696-052S 1/16 in. (1.6 mm) KP1696-1/16S(1) Cored Wire .030-.035 in. (0.8-0.9 mm) .040-.045 in. (1.0-1.2 mm) .052 in. (1.4 mm) 1/16 in. (1.6 mm) .068-.072 in. (1.7-1.8 mm) 5/64 in. (2.0 mm) 3/32 in. (2.4 mm)

KP1697-035C KP1697-045C KP1697-052C KP1697-1/16C KP1697-068 KP1697-5/64 KP1505-3/32(2)

Aluminum Wire .035 in. (0.9 mm) .040 in. (1.0 mm) 3/64 in. (1.2 mm) 1/16 in. (1.6 mm)

KP1695-035A KP1695-040A KP1695-3/64A KP1695-1/16A(1)

2-Roll Wire Drive Systems

LN-8, LN-9 Solid Wire .040, .045-.052 in. (1.0, 1.2-1.4 mm) 1/16 in. (1.6 mm)

LF-74, LN-10, DH-10, Power Feed ™ 10M, Power Feed ™ 10M Dual Description 4-Roll Wire Drive Systems

Solid Wire, Smooth V Groove .023-.030 in. (0.6-0.8 mm) .035 in. (0.9 mm) .040-.045 in. (1.0-1.2 mm) .052 in. (1.4 mm) 1/16 in. (1.6 mm)

Product Number KP1505-030S KP1505-035S KP1505-045S KP1505-052S KP1505-1/16S

Cored Steel Wire, Knurled V Groove .030-.035 in. (0.8-0.9 mm) KP1505-035C .040-.045 in. (1.0-1.2 mm) KP1505-045C .052 in. (1.4 mm) KP1505-052C 1/16 in. (1.6 mm) KP1505-1/16C 7/64 in. (2.8 mm) Hardfacing KP1505-7/64H(2) (Knurled V Groove with matching Smooth U Groove)

Cored or Solid Steel Wire, Knurled V Groove .068-.072 in. (1.7-1.8 mm) KP1505-068 5/64 in. (2.0 mm) KP1505-5/64 3/32 in. (2.4 mm) KP1505-3/32 7/64 in. (2.8 mm) KP1505-7/64(3) .120 in. (3.2 mm) KP1505-120(3) Aluminum Wire, Smooth U Groove .035 in. (0.9 mm) KP1507-035A .040 in. (1.0 mm) KP1507-040A 3/64 in. (1.2 mm) KP1507-3/64A 1/16 in. (1.6 mm) KP1507-1/16A 3/32 in. (2.4 mm) KP1507-3/32A(3) (1) Not for use with the LN-15. (2) Not for use with the LN-15 or LF-72. (3) Not for use with the LF-74.

114

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KP502-052 KP502-1/16

Cored Wire .045-.052 in. (1.0-1.4 mm) 1/16-.062 in. (1.6 mm) 7/64-.120 in. (2.8-3.0 mm)

KP502-052C KP502-1/16C KP502-120

Solid or Cored Wire .068-3/32 in. (1.7-2.4 mm)

KP502-3/32

Hardfacing 7/64 in. (2.8 mm)

KP502-7/64H

(1) Not for use with the LN-25 PRO and LN-25 PRO Dual Power (2) For LN-7 only.

NA-3S, NA-4, NA-5 Description 2-Roll Wire Drive Systems

Solid Wire Drive Roll 3/32-7/32 in. (2.4-5.6 mm) 1/16, 5/64, 3/32 in. (1.6, 2.0, 2.4 mm) .035, .045, .052 in. (0.9, 1.2, 1.4 mm)

Product Number KP1899-1 KP1899-2 KP1899-3

Cored Wire Drive Roll .045-.052 in. (1.0-1.4 mm)

KP1899-4

Knurled Drive Roll 3/32-7/32 in. (2.4-5.6 mm) 1/16-3/32 in. (1.6-2.4 mm)

KP1885-1 KP1886-1

Outgoing Guide 3/32-7/32 in. (2.4-5.6 mm)

KP1963-1

Incoming Guide 3/32-7/32 in. (2.4-5.6 mm)

KP2116-2

WELDING CONSUMABLES

For more information on Lincoln Electricâ&#x20AC;&#x2122;s consumable product offering, please see publication C1.10 available online at www.lincolnelectric.com.

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115

SMAW

STICK

Jetweld

CONSUMABLES

Jetweld

Stick (SMAW) Electrode Product Name & AWS Class

Mild Steel, Cellulosic Fleetweld ® 5P (AWS E6010)

Fleetweld ® 5P+ (AWS E6010)

Pipeliner ® 6P+

Fleetweld ® 180 Fleetweld ® 35

Fleetweld ® 35LS

Fleetweld ® 37

• Operable with low amperages on sheet metal • Excellent bead appearance • Slag control accommodates vertical down welding

(AWS E6013) (1)

Manufactured to 2.5 mm diameter.

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5/32 (4.0)

3/16 (4.8)

7/32 (5.6)

1/4 (6.4)

   

• Use for tack welds under Innershield® deposits • Light, easy to remove slag • DC and AC welding

(AWS E6011)

1/8 (3.2)

• High operator appeal and control • Easy slag removal • Standard in the pipe welding industry

• Stable arc performance • High operator appeal • DC and AC welding

(AWS E6011)

3/32 (2.4)

     

• Performs on low amperages and OCV • AC polarity welding

(AWS E6011)

5/64 (2.0)

• Deep arc penetration • Light slag with minimal arc interference • Excellent vertical and overhead capability

• Designed for root pass welding of up to X80 and hot, fill and cap pass welding of up to X60 grade pipe • Easy slag removal • Lot controlled and Q2 tested

(AWS E6010)

116

Diameters Available in (mm)

Key Features

   (1)

               

STICK CONSUMABLES

Stick (SMAW) Electrode Product Name & AWS Class

Diameters Available in (mm)

Key Features 3/32 (2.4)

Mild Steel Fleetweld ® 22

• Forceful, penetrating arc • Optimized for burn-through spot welding • Little slag interference in arc

(AWS E6022)

Jetweld ® 2

Fleetweld ® 47

• High deposition rates • Excellent operator appeal • Easy to use

(AWS E7014)

Jetweld ® 1

Pipeliner ® 16P (AWS E7016 H4)

Lincoln ® 7018AC (AWS E7018 H8)

Excalibur ® 7018 MR

(AWS E7018 H4R)

Jet-LH ® 78 MR (AWS E7018 H4R)

Excalibur ® 7018-1 MR (AWS E7018-1 H4R)

(AWS E7018-1 H4R)

1/8 (3.2)

  

(AWS E7028 H8)

(AWS E7010-P1, E7010-G (3))

Shield-Arc 85 ®

(AWS E7010-A1)

Pipeliner® 7P+

Shield-Arc® 70+ (AWS E8010-G)

Pipeliner ® 8P+ (AWS E8010-P1, E8010-G (3))

Shield-Arc® 90 (AWS E9010-G) (2)

1/4 (6.4)

• Low hydrogen • Smooth arc performance • Premium arc performance and strikeability • Charpy V-Notch impact properties tested to -46°C (-50°F) • Square coating burn-off and effortless slag removal

           3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

3/16 (4.8)

• Cellulosic electrode designed for pipe welding • Deep penetration • Clean, visible weld puddle

  

• Designed to weld 0.50% molybdenum steel • Cellulosic electrode designed for pipe welding • Deep penetration and superior puddle control

   

• Designed for root pass welding up to X80 grade pipe; and hot, fill and cap pass of up to X65 grade pipe • High stacking efficiency for increased productivity • Lot controlled and Q2 tested • Cellulosic electrode designed for pipe welding • Deep penetration • Clean, visible weld puddle

(AWS E7010-P1, E7010-G (3))

7/32 (5.6)

                 

Low Alloy, Cellulosic Shield-Arc® HYP+

3/16 (4.8)

 

• High deposition rates for increased productivity • Premium arc performance and strikeability • H8 diffusible hydrogen levels

Excalibur ® 7028

5/32 (4.0)

• AC polarity welding • H8 diffusible hydrogen levels • Minimal spatter

(1)

• Designed for hot, fill and cap pass welding of up to X65 grade pipe • Charpy V-Notch impact properties tested to -46°C (-50°F ) • Lot controlled and Q2 tested

Pipeliner ® 17P



     

• Low hydrogen • Smooth arc performance

Jetweld ® LH-70

1/4 (6.4)

   

• Designed for root pass welding of up to X80 grade pipe; hot, fill and cap pass welding of up to X60 grade pipe • Charpy V-Notch impact properties tested to -40°C (-40°F) • Lot controlled and Q2 tested

• Premium arc performance • Square coating burn-off and effortless slag removal • Easy strike and re-strike

(AWS E7018 H4R)

7/32 (5.6)



3/32 (2.4)

Mild Steel, Low Hydrogen

3/16 (4.8)

 

• High deposition rates • Smooth bead appearance • Minimal spatter

(AWS E7024-1)

Manufactured to 2.5 mm diameter.

5/32 (4.0)

• High deposition rates • Smooth bead appearance • Easy slag removal in deep groove welds

(AWS E6027)

(1)

1/8 (3.2)

  

(2)

  

• Cellulosic electrode designed for pipe welding • Deep penetration • Clean, visible weld puddle

  

(3)

1/4 (6.4)

 

• Designed for root pass welding of up to X80 grade pipe; and hot, fill and cap pass welding of up to X70 grade pipe • High stacking efficiency for increased productivity • Lot controlled and Q2 tested

Manufactured to 5.0 mm diameter.

7/32 (5.6)

(2)

Also meets.

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117

STICK CONSUMABLES

Stick (SMAW) Electrode Product Name & AWS Class

Diameters Available in (mm)

Key Features 3/32 (2.4)

Low Alloy, Low Hydrogen Excalibur ® 7018-A1 MR (AWS E7018-A1 H4R)

Excalibur 8018-B2 MR ®

(AWS E8018-B2 H4R)

Excalibur ® 8018-C1 MR (AWS E8018-C1 H4R)

Excalibur ® 8018-C3 MR (AWS E8018-C3 H4R)

Pipeliner ® 18P (AWS E8018-G H4R)

Pipeliner ® LH-D80 (AWS E8045-P2 H4R)

Excalibur ® 9018-B3 MR (AWS E9018-B3 H4R)

Excalibur ® 9018M MR (AWS E9018M H4R)

Pipeliner ® LH-D90 (AWS E9045-P2 H4R)

Excalibur ® 10018-D2 MR (AWS E10018-D2 H4R)

Excalibur ® 11018M MR (AWS E11018M H4R)

Pipeliner ® 19P (AWS E10018-G H4R)

Pipeliner ® LH-D100 (AWS E10045-P2 H4R)

(1)

1/8 (3.2)

1/4 (6.4)

• Designed to produce a 1.25% chromium, 0.50% molybdenum weld deposit for elevated temperature applications • Premium arc performance and strikeability • Square coating burn-off and easy slag removal

  

• Designed to produce a nominal 2-1/4% nickel deposit • Premium arc performance and strikeability • Square coating burn-off and easy slag removal

   

• Capable of producing a 1% nickel deposit • Premium arc performance and strikeability • Square coating burn-off and easy slag removal

     

• Designed for fill and cap pass welding of up to X70 grade pipe • Charpy V-Notch impact properties tested to -46°C (-50°F) • Lot controlled and Q2 tested • Designed for vertical down, hot, fill and cap pass welding of up to X70 grade pipe • High productivity • Lot controlled and Q2 tested • Designed to produce a 2.25% chromium, 1% molybdenum weld deposit for elevated temperature applications • Premium arc performance and strikeability • Square coating burn-off and easy slag removal • Capable of exceeding 620 MPa (90 ksi) tensile strength deposit • Premium arc performance • Square coating burn-off and easy slag removal • Designed for vertical down, hot, fill and cap pass welding of up to X80 grade pipe • High productivity • Lot controlled and Q2 tested

  (1)

     

    (1)

  

• Designed to exceed 690 MPa (100 ksi) yield strength after 12 hours at 635°C (1175°F) for use on 4130 AISI steel • Premium arc performance and strikeability • Square coating burn-off and easy slag removal

  

• Designed to produce a patented low chrome weld deposit for joining high strength steel • Premium arc performance and strikeability • Square coating burn-off and easy slag removal

   

• Designed for hot, fill and cap pass welding of up to X80 grade pipe • Charpy V-Notch impact properties tested to -46°C (-50°F) • Lot controlled and Q2 tested • Designed for vertical down, hot, fill and cap pass welding of up to X90 grade pipe • High productivity • Lot controlled and Q2 tested

• Plastic Tube • Cardboard Carton • Easy Open Hermetic Can

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7/32 (5.6)

  

  (1)

  

Manufactured to 4.5 mm diameter.

3/16 (4.8)

• Designed for welding 0.50% molybdenum steel • Premium arc performance and strikeability • Square coating burn-off and easy slag removal

Packaging Available for Lincoln Electric Stick (SMAW) Electrode:

118

5/32 (4.0)



GMAW & GTAW

MIG & TIG CONSUMABLES

MIG (GMAW) Wire Product Name & AWS Class

Mild Steel, Bare SuperGlide® S3 (AWS ER70S-3)

SuperGlide® S6 (AWS ER70S-6)

(AWS ER70S-3, EM13K)

SuperArc® L-56 (AWS ER70S-6, EH11K)

SuperArc® L-59 (AWS ER70S-6)

Pipeliner 70S-G ®

(AWS ER70S-G)

0.025 (0.6)

0.030 (0.8)

0.035 (0.9)

0.040 (1.0)

0.045 (1.1)

• Deoxidizers tolerate clean to light mill scale • Microguard® Ultra provides superior feeding and arc stability • Non-copper coated



• Deoxidizers tolerate medium mill scale • Microguard® Ultra provides superior feeding and arc stability • Non-copper coated



Mild Steel, Copper Coated SuperArc® L-50

Diameters Available in (mm)

Key Features

• Moderate levels of manganese and silicon for deoxidization of clean to light mill scale surfaces • MicroGuard® Ultra provides superior feeding and arc stability • High levels of manganese and silicon deoxidizers tolerate medium to heavy mill scale surfaces • Excellent toe-wetting provides optimal bead appearance • MicroGuard® Ultra provides superior feeding and arc stability • High deposition rates similar to metal-cored wire with minimal spatter • Engineered alloy system enhances silicon island management • MicroGuard® Ultra provides superior feeding and arc stability • Root pass capability up to X100 and hot, fill and cap pass up to X70 grade pipe • Low silicon level for minimal clean-up • Good back bead shape on STT® root passes

0.025 (0.6)

0.030 (0.8)

0.035 (0.9)

 

0.040 (1.0)

0.045 (1.1)

0.052 (1.3)

1/16 (1.6)

0.052 (1.3)

1/16 (1.6)

  

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119

MIG & TIG CONSUMABLES

MIG (GMAW) Wire Product Name & AWS Class

Diameters Available in (mm)

Key Features 0.035 (0.9)

Low Alloy, Copper Coated Pipeliner® 80S-G (AWS ER80S-G)

Pipeliner® 80Ni1 (AWS ER80S-G)

SuperArc® LA-75 (AWS ER80S-Ni1 & ENi1K)

SuperArc® LA-90 (AWS ER80S-D2, ER90S-D2, EA3K)

SuperArc LA-100 ®

(AWS ER100S-G, ER110S-G and Military MIL-100S-1)

(1)

0.040 (1.0)

• Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe • Less than 1% Nickel for NACE applications

0.045 (1.1)

0.052 (1.3)

1/16 (1.6)



• Root pass capability up to X100 and hot, fill and cap pass up to X80 grade pipe • Impact toughness capable of exceeding 69 -95 J (51 - 70 ft•lbf) at -50°C (-58°F)



(1)



• Meets tensile strength requirements of 552 MPa (80 ksi) • Suitable for use in applications requiring less than 1% Ni weld deposits • Microguard® Ultra provides superior feeding and arc stability



• Meets tensile strength requirements of 552-620 MPa (80-90 ksi) • Contains 0.50% molybdenum for strength after stress-relief • Microguard® Ultra provides superior feeding and arc stability



• Meets tensile strength requirements of 690 MPa (100 ksi) • Excellent for welding quenched and tempered steels and HY-80 base materials • Microguard® Ultra provides superior feeding and arc stability



Manufactured to 1.2 mm diameter.

Packaging Available for Lincoln Electric MIG (GMAW) Wire: • Plastic Spool • Plastic Spool with Vacuum Sealed Foil Bag • Fiber Spool • Steel Spool

• Coil • Accu-Pak® Box • Accu-Trak® Drum • Speed-Feed® Reel • Precise-Trak™ Reel

TIG (GTAW) Cut Lengths Product Name & AWS Class

Diameters Available in (mm)

Key Features 1/16 (1.6)

3/32 (2.4)

1/8 (3.2)

• Contains zirconium, titanium, and aluminum in addition to silicon and manganese • Produces x-ray quality welds over most surface conditions • Recommended for TIG welding on all grades of steel



• High levels of silicon and manganese for use on slightly contaminated base materials • Better puddle fluidity • Excellent wetting action



Mild Steel Lincoln® ER70S-2 (AWS ER70S-2)

Lincoln® ER70S-6 (AWS ER70S-6)

Packaging Available for Lincoln Electric TIG (GTAW) Cut Lengths: • Cardboard Carton • Plastic Tube

120

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GMAW-C

METAL-CORED CONSUMABLES

Metal-Cored (GMAW-C) Wire Product Name & AWS Class

Diameters Available in (mm)

Key Features 0.045 (1.1)

0.052 (1.3)

1/16 (1.6)

• Excellent performance in fast follow, high travel speed applications • Optimal wetting action, even at low voltages • H4 diffusible hydrogen level



• High deposition rates and travel speed • Enhanced silicon island management • H4 diffusible hydrogen level



• High column strength for excellent feedability • Tolerates moderate amounts of surface contaminants



0.045 (1.1)

0.052 (1.3)

1/16 (1.6)

• Tensile strength of 620 MPa (90 ksi) • Produces welds with Charpy V-Notch toughness tested to -50°C (-58°F) • Tolerates moderate amounts of surface contaminants



• Capable of producing 760 MPa (110 ksi) tensile strength • Can be used to weld HSLA and quenched and tempered steels • Tolerates moderate amounts of surface contaminants



Mild Steel Metalshield® MC-6 (AWS E70C-6M H4)

Metalshield® MC-706 (AWS E70C-6M H4)

Metalshield® MC-710XL (AWS E70C-6M H16)

Low Alloy Metalshield® MC-900 (AWS E90C-G H4)

Metalshield® MC-1100 (AWS E110C-G H4)

Packaging Available for Lincoln Electric Metal-Cored (GMAW-C) Wire: • Fiber Spool • Steel Spool

• Coil • Accu-Trak® Drum

www.lincolnelectric.com

121

FCAW-S & FCAW-G

FLUX-CORED CONSUMABLES

Flux-Cored Self-Shielded (FCAW-S) Wire Product Name & AWS Class

Mild Steel, Flat and Horizontal Innershield® NR-5 (AWS E70T-3)

Innershield® NS-3M (AWS E70T-4)

Innershield® NR-305 (AWS E70T-6)

Innershield® NR-311 (AWS E70T-7)

Innershield® NR-131 (AWS E70T-10)

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Diameters Available in (mm)

Key Features 0.068 (1.7)

5/64 (2.0)

• Designed for high speed single pass welding applications • Increased weld metal protection minimizes porosity • Capable of welding up to 4.8 mm (3/16 in) material thickness

3/32 (2.4)

0.120 (3.0)



 

• Very high deposition rates • Increased resistance to hydrogen cracking and porosity on steel containing sulfur and contaminants • Capable of single pass welding on up to 12.7 mm (1/2 in) material thickness



• High deposition rates in the flat and horizontal positions • Smooth arc and low spatter levels • 3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements



• High deposition rates and fast travels speeds • Capable of fillet, lap and butt welds on 3.2 mm (1/8 in) and thicker steel • Optimal toe wash-in



• Fast travel speeds and high deposition rates • Deep penetration • Capable of single pass welding on 2.8 mm (0.11 in) and greater material thicknesses

7/64 (2.8)



FLUX-CORED CONSUMABLES

Flux-Cored Self-Shielded (FCAW-S) Wire Product Name & AWS Class

Diameters Available in (mm)

Key Features

0.030 0.035 0.045 0.062 (0.8) (0.9) (1.1) (1.6)

Mild Steel, All Position Innershield® NR-152 (AWS E71T-14)

Innershield® NR-211-MP (AWS E71T-11)

Innershield® NR-203MP (AWS E71T-8J)

Innershield® NR-232 (AWS E71T-8)

Innershield® NR-233 (AWS E71T-8)

• Designed for high speed welding of thin galvanized or specially coated steels • Soft, consistent arc • Capable of single pass welding on materials 0.8 mm (0.030 in) to 4.8 mm (3/16 in) thick • Versatile welding capability on a variety of base materials • High operator appeal and good bead appearance • Capable of welding up to 12.7 mm (1/2 in) material thickness

(AWS E71T8-Ni1)

Innershield® NR-311 Ni (AWS E70T7-K2, E80TG-K2)

Innershield® NR-207 (AWS E71T8-K6)

Pipeliner NR-207+ ®

(AWS E71T8-K6)

Innershield NR-212 ®

(AWS E71TG-G)

Pipeliner® NR-208-P (AWS E81T8-G)

Pipeliner® NR-208-XP (AWS E81T8-G)

Innershield® NR-208-H (AWS E91T8-G-H8)

0.068 0.072 (1.7) (1.8)

5/64 (2.0)

3/32 (2.4)

7/64 (2.8)

  

 

• Designed to handle poor fit-up on heavy wall tubes and gaps up to 9.5 mm (3/8 in) with 6.4 mm (1/4 in) offset • Fast freezing slag with excellent wash-in • Root bead capability without back-up bars



• Designed for high deposition, out-of-position welding in structural fabrication • Fast freezing, easy to remove slag system • Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements

  

• Designed for high deposition, out-of-position welding in structural fabrication • Welder-friendly, easy to use and great bead appearance • Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements

 0.030 0.035 0.045 0.062 (0.8) (0.9) (1.1) (1.6)

Low Alloy Innershield® NR-203 Nickel (1%)

1/16 (1.6)

  0.068 0.072 (1.7) (1.8)

5/64 (2.0)

3/32 (2.4)

7/64 (2.8)

• Designed to produce weld deposits with less than 1% nickel to meet NACE requirements • Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -29°C (-20°F) • Color match on weathering steels



• Designed to provide a nominal 1.5% nickel weld deposit • High deposition rates and fast travel speeds • 3/32 in (2.4 mm) diameter meets FEMA 353 and AWS D1.8 seismic lot waiver requirements

  

• Designed for vertical down hot, fill and cap passes on X42 to undermatched X70 grade pipe • Increased productivity



• Designed for vertical down hot, fill and cap pass welding of up to X70 grade pipe • Charpy V-Notch impact properties tested at -29°C (-20°F) • Lot controlled and Q2 tested • Accommodates a wide range of mild steels up to 3/4 in. (19 mm) plate thickness • Fast freeze characteristics accommodate poor fit-up • Smooth arc performance

 



• Designed for vertical down hot, fill and cap pass welding of up to X80 grade pipe • Charpy V-Notch impact properties tested at -29°C (-20°F) • Lot controlled and Q2 testing



 

• Designed for vertical down hot, fill and cap pass welding of up to X80 grade pipe • Micro alloyed for more consistent impact properties to meet higher single minimum requirements • Lot controlled and Q2 tested



• Designed for hot, fill and cap pass welding of up to X80 grade pipe • Capable of exceeding 538 MPa (78 ksi) yield strength when tested at -29°C (-20°F) • High deposition rates



Packaging Available for Lincoln Electric Flux-Cored Self-Shielded (FCAW-S) Wire: • Plastic Spool • Plastic Spool in Vacuum Sealed Foil Bag

• Coil • Coil in Vacuum Sealed Foil Bag • Coil in a Hermetically Sealed Pail

• Fiber Spool in Foil Bag • Steel Spool • Accu-Trak® Drum

• Speed-Feed® Reel • Speed-Feed® Drum

www.lincolnelectric.com

123

FLUX-CORED CONSUMABLES

Flux-Cored Gas-Shielded (FCAW-G) Wire Product Name & AWS Class

Mild Steel, All Position UltraCore® 71A85 (AWS E71T-1M H8, E71T-9M H8)

UltraCore® 71C (AWS E71T-1C H8, E71T-9C H8)

UltraCore® 71A75 Dual (AWS E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8)

UltraCore® 712C (AWS E71T-1C-JH8, E71T-9C-JH8, E71T-12C-JH8)

UltraCore® 712A80 (AWS E71T-1M-JH8, E71T-9M-JH8, E71T-12M-JH8)

UltraCore® 712A80-H (AWS E71T-1M-JH4, E71T-9M-JH4, E71T-12M-JH4)

Outershield® 71 Elite (AWS E71T-1C H8, E71T-9C H8, E71T-1M H8, E71T-9M H8)

Outershield® 71M (AWS E71T-1C-J, E71T-1M-J, E71T-9C-J, E71T-9M-J )

Pipeliner® G70M (AWS E71T-1M-JH8, E71T-9M JH8)

(AWS E70T-1C H8, E70T-9C H8)

UltraCore® 75C (AWS E70T-5C-JH4)

Outershield® 70 (AWS E70T-1C, E70T-9C)

Outershield® XLH70 (AWS E70T-1C H8, E70T-9C H8)

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0.035 (0.9)

0.045 (1.1)

0.052 (1.3)

1/16 (1.6)

• Designed for welding with 75-85% Argon/balance CO2 shielding gas • Premium arc performance and bead appearance • Fast freezing slag for out-of-position welding

  

• Designed for welding with 100% CO2 shielding gas • Premium arc performance and bead appearance • Fast freezing slag for out-of-position welding

  

• Designed for welding with either 100% CO2 or 75% Argon/balance CO2 shielding gas • Premium arc performance and bead appearance • Fast freezing slag for out-of-position welding

  

• Designed for welding with 100% CO2 shielding gas • Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -40°C (-40°F) • Premium arc performance and bead appearance

  

• Designed for welding with 75-80% Argon/balance CO2 shielding gas • Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -40°C (-40°F) • Premium arc performance and bead appearance

  

• Designed for welding with 75-80% Argon/balance CO2 gas • H4 diffusible hydrogen levels • Premium arc performance and bead appearance

• Designed for welding with either 100% CO2 or 75% Argon/balance CO2 shielding gas • Charpy V-Notch impact toughness tested to -40°C (-40°F) • High travel speeds

5/64 (2.0)

3/32 (2.4)

5/64 (2.0)

3/32 (2.4)

     

• Designed for welding with either 100% CO2 or 75-82% Argon/ balance CO2 shielding gases • Smooth arc transfer and low spatter • Good bead appearance

   

• Designed for hot, fill and cap pass welding on up to X70 grade pipe • Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -40°C (-40°F) • Lot controlled and Q2 tested

Mild Steel, Flat and Horizontal UltraCore® 70C

Diameters Available in (mm)

Key Features

 0.035 (0.9)

0.045 (1.1)

0.052 (1.3)

1/16 (1.6)

• Designed for welding with 100% CO2 shielding gas • Premium arc performance, low fume generation and high deposition rates • Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements

  

• Designed for welding with 100% CO2 shielding gas • H4 diffusible hydrogen levels and high deposition rates • Premium arc performance and bead appearance

  

• Designed for welding with 100% CO2 shielding gas • High deposition rates

   

• Designed for welding with 100% CO2 shielding gas • High deposition rates • Meets FEMA 353 and AWS D1.8 seismic requirements and lot waiver requirements

FLUX-CORED CONSUMABLES

Flux-Cored Gas-Shielded (FCAW-G) Wire Product Name & AWS Class

Diameters Available in (mm)

Key Features 0.045 (1.1)

0.052 (1.3)

1/16 (1.6)



• Designed for welding with 75% Argon/balance CO2 shielding gas • Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -51°C (-60°F) • Premium arc performance and bead appearance



• Designed for welding with 100% CO2 shielding gas • Charpy V-Notch impact properties tested to exceed 27 J (20 ft•lbf) at -51°C (-60°F) • Premium arc performance and bead appearance



• Designed for welding with 75% Argon/balance CO2 shielding gas • Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf) at -40°C (-40°F) • Premium arc performance and bead appearance



• Designed for welding with 100% CO2 shielding gas • Charpy V-Notch impact properties tested to exceed 27 J (20 ft-lbf) at -40°C (-40°F) • Premium arc performance and bead appearance



• Designed for welding with 75-95% Argon/balance CO2 shielding gas • Tensile strength capable of exceeding 620 MPa (90 ksi) • Use on high strength, low alloy steel applications



• Designed for hot, fill and cap pass welding of up to X80 grade pipe • Tensile strength capable of exceeding 690 MPa (100 ksi) • Lot controlled and Q2 tested



• Designed for hot, fill and cap pass welding of up to X80 grade pipe • Tensile strength capable of exceeding 760 MPa (110 ksi) • Lot controlled and Q2 tested



Low Alloy, All Position UltraCore® 81Ni1A75-H (AWS E81T1-Ni1M-JH4)

UltraCore® 81Ni1C-H (AWS E81T1-Ni1C-JH4)

UltraCore® 81Ni2A75-H (AWS E81T1-Ni2M-JH4)

UltraCore® 81Ni2C-H (AWS E81T1-Ni2C-JH4)

UltraCore® 81K2A75-H (AWS E81T1-K1M-JH4)

UltraCore® 81K2C-H (AWS E81T1-K2C-JH4)

Outershield® 91K2-H (AWS E91T1-K2M H8)

Pipeliner® G80M (AWS E101T1-GM-JH8)

Pipeliner® G90M (AWS E111T1-K3M-JH8)

(1)

• Designed for welding with 75% Argon/balance CO2 shielding gas • Designed to produce weld deposits with less than 1% nickel to meet NACE requirements • Capable of producing weld deposits with impact toughness exceeding 88-123 J (65-91 ft•lbf) at -40°C (-40°F) • Designed for welding with 100% CO2 shielding gas • Capable of producing weld deposits with less than 1% nickel to meet NACE requirements • Capable of producing weld deposits with impact toughness exceeding 84-130 J (62-96 ft•lbf) at -40°C (-40°F)

(1)



Manufactured to 1.2 mm diameter.

Packaging Available for Lincoln Electric Flux-Cored Gas-Shielded (FCAW-G) Wire: • Plastic Spool • Plastic Spool in Vacuum Sealed Foil Bag • Coil • Coil in Vacuum Sealed Foil Bag • Fiber Spool in Vacuum Sealed Foil Bag

• Steel Spool • Steel Spool in Vacuum Sealed Foil Bag • Speed-Feed® Drum • Speed-Feed® Reel • Accu-Trak® Drum

www.lincolnelectric.com

125

SAW

SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Flux Product Name & AWS Class

Key Features

700 Series Active Flux

126

Packaging Available Paper Bag

Plastic Bag

Lincolnweld® 760

• Highly active and designed to handle rust and mill scale • Helps resist porosity caused by arc blow • Slow freezing slag for good weld appearance



Lincolnweld® 761

• Manganese alloying and carbon reducing flux designed to provide superior crack resistance • Slow freezing slag for a wide, flat weld • Excellent resistance to cracking in single pass applications



Lincolnweld® 780

• Industry standard for submerged arc welding applications • Fast freezing slag for easy removal and minimized spilling on circumferential welds • When paired with Lincolnweld® L-61 it is recommended for up to three pass welding applications



Lincolnweld® 781

• Features fast follow characteristics that allow for uniform welds at high speeds without undercut or voids • Recommended for high speed, limited pass welding on clean plate and sheet steel



800 Series Neutral Flux

Paper Bag

Lincolnweld® 860

• Industry standard for submerged arc welding applications • Excellent operating characteristics in a variety of general welding applications • Charpy V-Notch test results exceeding 27 J (20 ft•lbf) @ -40°C (-40°F) with Lincolnweld® L-61



Lincolnweld® 865

• General purpose flux designed to weld butt joints and flat and horizontal fillets • When used with Lincolnweld® L-50 or L-61, it is capable of producing 480 MPa (70 ksi) tensile strength after stress relief



Lincolnweld® 880

• Can be used for both joining and hardfacing welding • Optimal bead appearance when used with solid low alloy steel electrodes with a minimum of 0.20% silicon



www.lincolnelectric.com

Plastic Bag

Steel Drum

Bulk Bag



Steel Drum



SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Flux Product Name & AWS Class

Key Features

800 Series Neutral Flux Lincolnweld® 880M

• A basic flux which features industry proven results in multiple pass applications • Recommended for welding with solid mild steel and low alloy electrodes, as well as Lincoln’s LAC series of low alloy flux-cored electrodes

Lincolnweld® 882

• Designed for a variety of welding applications and is known for providing consistent mechanical properties • Recommended for stainless steel welding and can be paired with both mild and low alloy steel electrodes

Lincolnweld® 888

• Designed for use in critical applications • Recommended for joining mild steel and low alloy steels in as-welded and stress-relieved applications • Low H4 diffusible hydrogen levels

Lincolnweld® MIL800-H

• Capable of providing industry leading H2 diffusible hydrogen levels • Designed for low temperature applications • Recommended for both single and multiple arc welding of both butt and fillet welds

Lincolnweld® 8500

• Capable of providing impact properties necessary for thick weld joints from root to cap pass • Operates well on AC and multiple arcs with good resistance to nitrogen porosity

Packaging Available Paper Bag

Hermetically Sealed Pail

Bulk Bag

    

Special Neutral Flux

Paper Bag

Lincolnweld® 960

• Low cost, general purpose flux designed to weld butt joints and both single and multiple pass fillets • Recommended for automatic and semiautomatic submerged arc welding



Lincolnweld® 980

• Combines many of the features of the 700 and 800 series fluxes and is ideal for semiautomatic submerged arc welding • Exceptional resistance to flash-through and porosity caused by arc blow in a variety of applications



Lincolnweld® WTX

• Neutral submerged arc welding flux designed to meet the specific requirements of wind tower welding applications • Recommended for use with Lincolnweld® L-61 electrode on both longitudinal and circumferential seam welds

Flux for Seam Welding of Pipe

Plastic Bag

Hermetically Sealed Pail

Bulk Bag

Hermetically Sealed Pail

Bulk Bag

 Paper Bag

Plastic Bag

Lincolnweld® 761-Pipe

• Features the chemical composition of 761 with a particle size optimized for seam welding • Low-melting slag system produces wide flat welds with superior resistance to cracks and pockmarking



Lincolnweld® P223

• Industry standard for pipe welding on up to X80 grade pipe • Fast freezing and easily removable slag for excellent bead profile • Can be used for welding with up to three arcs



Lincolnweld® SPX80

• Designed to meet the specific requirements of spiral pipe seam welding of up to API X80 grade pipe • High speed welding capability for increased productivity



Lincolnweld® 995N

• A nitrogen limiting flux designed for seam welding of pipe • Recommended for automatic single pass welding with up to five arcs • Produces welds with minimal buildup and good penetration



High Performance / Alloy Flux

Paper Bag

Lincolnweld® AXXX-10

• An alloy flux designed to produce a nickel bearing weld deposit • Recommended for use on ASTM A533 Class 1 and A588 weathering steels when combined with Lincolnweld® L-61



Lincolnweld® MIL800-HPNi

• When used with Lincolnweld® LA-85 the nickel content will increase from a nominal 1% to a minimum 1% • Use on high performance steel applications, including HPS70W or HPS100W

Plastic Bag

Hermetically Sealed Pail

Bulk Bag



www.lincolnelectric.com

127

SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Solid Wire Product Name & AWS Class

1/16 (1.6)

Mild Steel Lincolnweld® L-50 (AWS EM13K)

Lincolnweld® L-56 (AWS EH11K)

Lincolnweld® L-60 (AWS EL12; EN 756: S 1)

Lincolnweld® L-61 (AWS EM12K; EN 756: S 2Si)

Lincolnweld L-S3 ®

(AWS EH12K; EN 756: S 3Si)

Lincolnweld® LA-71 (AWS EM14K)

(AWS EA1; EN 756: S 2Mo)

Lincolnweld® LA-75 (AWS ENi1K)

Lincolnweld® LA-81 (AWS EG)

Lincolnweld LA-82 ®

(AWS EF2)

Lincolnweld® LA-84 (AWS EF3; EN 756: S3 Ni1Mo)

Lincolnweld® LA-85 (AWS ENi5)

Lincolnweld® LA-90 (AWS EA3K)

Lincolnweld® LA-92 (AWS EB2R; EN 12070: Cr Mo1)

Lincolnweld® LA-93 (AWS EB3R; EN 12070: Cr Mo2)

Lincolnweld® LA-100 (AWS EM2)

128

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5/64 (2.0)

3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

• A low carbon, medium manganese, medium silicon wire • Pair it with Lincolnweld® 980 flux for the best flux/wire combination when semiautomatic submerged arc welding

    

• A low carbon, high manganese, very high silicon wire • Can be used with Lincolnweld® 800 series fluxes on welds requiring 480 MPa (70 ksi) tensile strength in stress relieved conditions

    

• A low carbon, low manganese, low silicon general purpose electrode • Provides the lowest hardness and is best suited for use with the Lincolnweld® 700 series of active fluxes • Industry standard for submerged arc welding applications • A low carbon, medium manganese, low silicon general purpose submerged arc electrode

       

• A low carbon, medium manganese, medium silicon electrode containing approximately 0.1% titanium • Small addition of titanium allows deposits to be stress-relieved with little loss of strength, even with extended stress relief times

   1/16 (1.6)

5/64 (2.0)

3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

• A low carbon, medium manganese, low silicon, 1/2% molybdenum wire used for single or multiple pass welds • A standard choice for pipe fabrication and other limited pass applications



• A low carbon, medium manganese, high silicon, nickel-bearing electrode designed for use with Lincolnweld® neutral fluxes • Suitable for use in applications requiring less than 1% Ni wire composition

   

• A low carbon, medium manganese, low silicon, 1/2% molybdenum wire containing small additions of titanium and boron for improved fracture toughness • Generally used in two pass applications for arctic grade line pipe

3/16 (4.8)

    

• A low carbon, high manganese, medium silicon electrode designed for use with the Lincolnweld® 800 series of neutral fluxes • Capable of producing impact properties exceeding 27 J (20 ft•lbf) at -62°C (-80°F) when used with Lincolnweld® 888™, 8500, and MIL800-H neutral fluxes

Low Alloy Lincolnweld® L-70

Diameters Available in (mm)

Key Features

3/16 (4.8)

     

• Designed especially for high strength applications • Recommended when over 620 MPa (90 ksi) tensile strength is required in the as-welded condition or when low temperature impact toughness is required in the stress-relieved condition

  

• A nickel-bearing electrode with 1/2% molybdenum • Can be used for higher strength weldments where impact properties exceeding 27 J (20 ft•lbf) at -62°C (-80°F) are required

 

• A nickel-bearing wire with 0.2% molybdenum designed for use on weathering steels • Capable of exceeding low temperature Charpy V-Notch requirements and 480-550 MPa (70-80 ksi) tensile strength in the as-welded and stress-relieved conditions

   

• A low carbon, high manganese, high silicon, 1/2% molybdenum special purpose wire • Recommended for seam welding of pipe and for the general welding of high strength plate

    

• Designed for welding 1-1/4% chromium, 1/2% molybdenum steels in high temperature service applications such as pressure vessels or piping • The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor)

  

• Designed for high temperature applications such as pressure vessels and piping for 2-1/4% chromium, 1% molybdenum steels • The AWS R designator denotes ultra low residuals which will result in a low Bruscato factor (X-factor)

  

• A low carbon, high manganese wire with nickel and molybdenum designed to weld high strength steels such as HY-80 and HSLA-80 • Delivers yield strength greater than 690 MPa (100 ksi) • Low H2 hydrogen levels can be achieved when used with MIL800-H flux

    

SUBMERGED ARC CONSUMABLES

Submerged Arc (SAW) Cored Wire Product Name & AWS Class

Diameters Available in (mm)

Key Features

Mild Steel Lincolnweld® LC-72 (AWS EC1)

• A cored wire designed to increase deposition rates 10-30% when used with 980 flux • Designed to provide optimal bead shape, penetration, and slag removal in semiautomatic submerged arc welding

Low Alloy Lincolnweld® LAC-B2 (AWS ECB2)

Lincolnweld® LAC-M2 (AWS ECM2)

Lincolnweld LAC-Ni2 ®

(AWS ECNi2)

Lincolnweld® LAC-690 (AWS ECG)

5/64 (2.0)

3/32 (2.4)



5/64 (2.0)

3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

1/8 (3.2)

5/32 (4.0)

• A flux-cored wire designed to weld with either single or tandem arcs using a neutral flux • A cost-effective choice when welding 1-1/4% chromium, 1/2% molybdenum steels where a low Bruscato factor (X-factor) is not required



• Capable of delivering 690 MPa (100 ksi) yield strength when welded with Lincolnweld® 880, 880M, 888 or MIL800-H fluxes

 



• A 2% nickel flux-cored wire used primarily in weathering steel applications • When used with 888 flux, it can produce impact properties exceeding 27 J (20 ft•lbf) @ -73°C (-100°F) • H4 Diffusible Hydrogen Level – Combine with both Lincolnweld® 888 or MIL800-H flux for low H4 diffusible hydrogen weld deposits • Low Temperature Impact Properties – Charpy V-notch test results capable of exceeding 27 J (20 ft•lbf) @ -62°C (-80°F) with Lincolnweld® 888 flux • Smooth Bead Profile – Achieve optimal bead appearance for interior and exterior welding applications



www.lincolnelectric.com

Packaging Available for Lincoln Electric Submerged Arc (SAW) Wire: • Coil • Speed-Feed® Reel • Speed-Feed® Drum

• Speed-Feed® Stem • Speed-Feed® SlimReel™

129

STAINLESS & NICKEL CONSUMABLES

Stainless Stick (SMAW) Electrode Product Name & AWS Class

Diameters Available in (mm)

Key Features 3/32 (2.4)

Stainless Steel Excalibur® 308/308L-15 (AWS E308-15 & E308L-15)

Excalibur® 308L-16 (AWS E308L-16)

Excalibur 308/308H-16 ®

(AWS E308-16 & E308H-16)

Excalibur® 308L-17 (AWS E308-17, E308L-17)

Excalibur® 309/309L-15 (AWS E309-15, E309L-15)

Excalibur® 309/309L-16 (AWS E309-16 & E309L-16) ®

Excalibur 309/309L-17 (AWS E309-17, E309L-17)

Excalibur® 316/316L-15 (AWS E316-15, E316L-15)

Excalibur® 316/316L-16 (AWS E316-16, E316L-16)

Excalibur 316/316L-17 ®

(AWS E316-17, E316L-17)

www.lincolnelectric.com

3/16 (4.8)

 

• Flux coating provides smooth arc transfer and slag is self-peeling for easy removal • Versatile electrode designed to weld several types of austenitic steels • Flux coating provides smooth arc transfer and slag is self-peeling for easy removal • Versatile electrode designed to weld several types of austenitic steels

       

• Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is self-peeling for easy removal • Versatile electrode designed to weld several types of austenitic steels

   

• Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal • Smooth bead appearance with evenly spaced ripples and flat face • Designed for joining stainless steel to mild or low alloy steel

 

• Flux coating provides smooth arc transfer and slag is self-peeling for easy removal • Designed for joining stainless steel to mild or low alloy steel

   

• Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is self-peeling for easy removal • Designed for joining stainless steel to mild or low alloy steel

   

• Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal • Smooth bead appearance with evenly spaced ripples and flat face • Molybdenum grade for increased corrosion resistance

 

• Flux coating provides smooth arc transfer and slag is self-peeling for easy removal • Molybdenum grade for increased corrosion resistance

   

• Flux coating provides smooth arc transfer in the flat and horizontal positions and slag is self-peeling for easy removal • Molybdenum grade for increased corrosion resistance

   

• Easy Open Hermetic Can |

5/32 (4.0)

• Flux coating is fast freezing for vertical down welding and slag is self-peeling for easy removal • Smooth bead appearance with evenly spaced ripples and flat face • Versatile electrode designed to weld several types of austenitic steels

Packaging Available for Lincoln Electric Stainless Stick (SMAW) Electrode:

130

1/8 (3.2)

• Tube

NOTE: All Lincoln Electric stainless products are Q2 Lot® controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.

STAINLESS & NICKEL CONSUMABLES

Stainless MIG (GMAW) Wire Product Name & AWS Class

Diameters Available in (mm)

Key Features

Stainless Steel Blue Max® MIG 308LSi

• Versatile electrode designed to weld CrNi austenitic steels • Proprietary surface lubricant for steady feeding and arc stability

(AWS ER308Si & ER308LSi)

Blue Max® MIG 309LSi

• Designed for joining stainless steel to mild or low alloy steel • Proprietary surface lubricant for steady feeding and arc stability

(AWS ER309Si & ER309LSi)

Blue Max® MIG 316LSi

• Molybdenum grade for increased corrosion resistance • Proprietary surface lubricant for steady feeding and arc stability

(AWS ER316Si & ER316LSi)

Blue Max® LNM 307

0.035 (0.9)

0.045 (1.1)

1/16 (1.6)

  

    

  

• Designed for joining dissimilar steels • 7% Mn increases resistance to hot cracking

(Similar to AWS ER307)

Blue Max® LNM 347Si

Blue Max® LNM 4462

• Designed for weld 2209 stainless steel • Excellent choice for nuclear and power generation applications

(AWS ER2209) Manufactured to 1.2 mm diameter.

(1)

• Designed for joining Ti or Nb (Cb) stabilized CrNi steels • Excellent resistance to intergranular corrosion and oxidizing environments

(AWS ER347-Si)

(1)

0.030 (0.8)

(2)

(1)



(2)

(1)

Manufactured to 1.0 mm diameter.

Packaging Available for Lincoln Electric Stainless MIG (GMAW) Wire: • Accu-Trak® Drum

• Plastic Spool

Stainless Gas-Shielded Flux-Cored (FCAW-G) Wire Product Name & AWS Class

Diameters Available in (mm)

Key Features 0.045 (1.1)

1/16 (1.6)

• Designed for flat and horizontal welding of 304L and other common 18/8 stainless steels • Enhanced operator appeal and superior weld performance



• Designed for all position welding 304L and other common 18/8 stainless steels • Enhanced operator appeal and superior weld performance



• Designed for flat and horizontal welding of dissimilar metals - stainless and mild or low alloy • Enhanced operator appeal and superior weld performance



• Designed for all position welding of dissimilar metals - stainless and mild or low alloy • Enhanced operator appeal and superior weld performance



• Designed for flat and horizontal welding of 1.5 - 3% Mo austenitic stainless steels • Enhanced operator appeal and superior weld performance



• Designed for all position welding of 1.5 - 3% Mo austenitic stainless steels • Enhanced operator appeal and superior weld performance



Stainless Steel UltraCore® FC 308L (AWS E308LT0-1, E308LT0-4, E308T0-1, E308T0-4)

UltraCore FCP 308L ®

(AWS E308LT1-1, E308LT1-4, E308T1-1, E308T1-4)

UltraCore® FC 309L (AWS E309LT0-1, E309LT0-4, E309T0-1, E309T0-4)

UltraCore FCP 309L ®

(AWS E309LT1-1, E309LT1-4, E309T1-1, E309T1-4)

UltraCore® FC 316L (AWS E316LT0-1, E316LT0-4, E316T0-1, E316T0-4)

UltraCore® FCP 316L (AWS E316LT1-1, E316LT1-4, E316T1-1, E316T1-4)

Packaging Available for Lincoln Electric Stainless Gas-Shielded Flux-Cored (FCAW-G) Wires: • Plastic Spool

NOTE: All Lincoln Electric stainless products are Q2 Lot® controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.

www.lincolnelectric.com

131

STAINLESS & NICKEL CONSUMABLES

Stainless Submerged Arc (SAW) Solid Wire Product Name & AWS Class

Diameters Available in (mm)

Key Features 5/64 (2.0)

3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

• Designed to be used primarily with basic fluxes • Balanced chromium and nickel levels provide enough ferrite in the weld metal for high resistance to hot cracking



• Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit • Provides good resistance to hot cracking



• Designed to be used primarily with basic fluxes that recover nearly all of the wire chromium in the deposit • Provides good resistance to hot cracking



Stainless Steel Lincolnweld® S308/308L (AWS ER308, ER308L)

Lincolnweld® S309/309L (AWS ER309, ER309L)

Lincolnweld S316/316L ®

(AWS ER316, ER316L)

Packaging Available for Lincoln Electric Stainless Submerged Arc (SAW) Wire: • Coil

Stainless Submerged Arc (SAW) Flux Product Name & AWS Class

Key Features

Packaging Available Plastic Bag

Flux

Hermetically Sealed Pail

Lincolnweld® P2000

• Produces sound welds with excellent slag removal and bead appearance • Exhibits superior resistance to moisture pickup • Designed for maximum toughness and ductility with duplex stainless steels

Lincolnweld® P3000

• Low dilution into the base material being surfaced • Achieves high alloy and low carbon content deposit even in the first layer of cladding • High ferrite content (4FN), which is desired with 309L strip on carbon steel in one layer



Lincolnweld® P4000

• A neutral flux designed for cladding applications using the electroslag process with stainless steel or nickel-based alloy strip electrodes



Lincolnweld ST-100

• An alloy flux designed for use with solid stainless steel electrodes to compensate for chromium in the wire that is not recovered in the weld deposit • Slag removal characteristics are exceptionally good, even on niobium (columbium) bearing steels which normally cause slag to adhere to the weld metal • Good performance on seamer applications



Stainless TIG (GTAW) Cut Lengths Product Name & AWS Class

Diameters Available in (mm)

Key Features 1/16 (1.6)

3/32 (2.4)

1/8 (3.2)

• Use on base metals of similar composition • Dual classification ensures the maximum carbon content is 0.03% • Alloy embossed on each end for easy identification after use



• Use for welding similar alloys in wrought or cast form • Occasionally used for welding 18/8 base metals when severe corrosion conditions exist or dissimilar metals • Alloy embossed on each end for easy identification after use



• Use for welding similar alloys containing approximately 2% molybdenum • Use for high temperature service applications • Alloy embossed on each end for easy identification after use



Stainless Steel Lincoln® ER308/308L (AWS ER308, ER308L)

Lincoln® ER309/309L (AWS ER309, ER309L)

Lincoln® ER316/316L (AWS ER316, ER316L)

Packaging Available for Lincoln Electric Stainless TIG (GTAW) Cut Lengths: • Cardboard Carton • Tube NOTE: All Lincoln Electric stainless products are Q2 Lot® controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.

132

www.lincolnelectric.com

STAINLESS & NICKEL CONSUMABLES

Stainless Metal-Cored (GMAW-C) Wire Product Name & AWS Class

Diameters Available in. (mm)

Key Features

0.045 (1.1)

Stainless Steel Outershield® MC-409

• Designed for joining 409 stainless steel • Improved wetting action • Low spatter and minimal slag

(AWS EC-409)



Packaging Available for Lincoln Electric Stainless Metal-Cored (GMAW-C) Wire: • Steel Spool • Accu-Trak® Drum

Nickel-Based MIG (GMAW) Wire Product Name & AWS Class

Diameters Available in. (mm)

Key Features

Nickel-Based • Designed for joining nickel-based alloys for applications with both high and low temperatures

LNM NiCro 60/20 (AWS ERNiCrMo-3)

• Designed for welding CrMoW nickel alloys, such as C276 • Weld deposits are extremely resistant to corrosive environments including exposure to sulfuric acid and chlorides

LNM NiCroMo 60/16 (AWS ERNiCrMo-4) (1)

Manufactured to 1.2 mm diameter.

0.040 (1.0)

0.045 (1.1)

 

(1)

Packaging Available for Lincoln Electric Nickel-Based MIG (GMAW) Wire: • Steel Spool

Nickel-Based Submerged Arc (SAW) Solid Wire Product Name & AWS Class

Diameters Available in. (mm)

Key Features

Nickel-Based LNS NiCro 60/20 (AWS ERNiCrMo-3)

• Designed for joining nickel-based alloys • Depending on the application, it is also suitable for welding fully austenitic stainless steels, 9% Ni-steel and dissimilar joints • Composition is controlled to produce consistent mechanical properties

1/16 (1.6)

3/32 (2.4)

1/8 (3.2)



Packaging Available for Lincoln Electric Nickel-Based Submerged Arc (SAW) Wire: • Coil • Steel Spool

Nickel-Based TIG (GTAW) Cut Lengths Product Name & AWS Class

Diameters Available in. (mm)

Key Features 3/32 (2.4)

1/8 (3.2)

• Designed for joining nickel-based alloys for applications with both high and low temperatures



• Designed for welding CrMoW nickel alloys, such as C276 • Weld deposits are extremely resistant to corrosive environments including exposure to sulfuric acid and chlorides



Nickel-Based LNT NiCro 60/20 (AWS ERNiCrMo-3)

LNT NiCroMo 60/16 (AWS ERNiCrMo-4)

Packaging Available for Lincoln Electric Nickel-Based TIG (GTAW) Cut Lengths: • Cardboard Carton NOTE: All Lincoln Electric stainless products are Q2 Lot® controlled and tested with a certificate showing actual deposit chemistry and calculated ferrite number (FN) available online.

www.lincolnelectric.com

133

HARDFACING CONSUMABLES

HARDFACING ELECTRODES

LINCORE

HARDFACING WIRE

HARDFACING ELECTRODES

LINCORE

HARDFACING WIRE

Hardfacing Stick (SMAW) Electrode Product Name

1/8 (3.2)

Build-Up Wearshield® BU

Wearshield® Mangjet ®

• Provides a martensitic deposit with considerable retained austenite • General purpose electrode, a good compromise for metal-to-metal wear, moderate impact and mild abrasion • Can be used on carbon and low alloy steel parts

3/16 (4.8)



1/8 (3.2)

5/32 (4.0)

3/16 (4.8)



1/8 (3.2)

5/32 (4.0)

3/16 (4.8)

• For building up austenitic manganese steel and cladding carbon steels • Produces an austenitic manganese deposit that will work harden in service • Lowest cost austenitic manganese stick electrode 3/32 (2.4)

Severe Impact

134

5/32 (4.0)

• Build-up with moderate hardness to resist shock and metal-to-metal wear, as in rolling and sliding • Can be used as underbase for other hardfacing deposits or as final overlay on parts to be machined or forged • Unlimited layers with proper preheat, interpass temperatures and procedures

Metal-to-Metal Wear Wearshield® MI

Diameters Available in (mm)

Key Features

1/4 (6.4)

Wearshield® 15CrMn

• Provides a premium austenitic chromium manganese deposit • Resists severe impact or gouging even in a single layer over carbon steel • Used to join Hadfield manganese steel to itself or to carbon steel



Wearshield® FROG MANG

• Designed specifically for building up manganese frogs and manganese crossing diamonds in the railroad industry • Provides a high strength, high alloy austenitic manganese deposit to handle the increased loading of railroad cars • Unlimited layers with proper preheat, interpass temperatures and procedures



www.lincolnelectric.com

HARDFACING CONSUMABLES

Hardfacing Stick (SMAW) Electrode Product Name

Diameters Available in (mm)

Key Features 3/32 (2.4)

Abrasion Plus Impact

1/8 (3.2)

5/32 (4.0)

3/16 (4.8)



Wearshield® ABR

• Provides good resistance to abrasion, impact and some metal-to-metal wear • Good hot forging properties • Use on carbon, stainless and manganese steels



Wearshield® 44

• Moderate hardness to resist abrasion with impact up to 600°C (1100°F) • Higher alloy results in improved spalling resistance than Wearshield® ABR



1/8 (3.2)

5/32 (4.0)

3/16 (4.8)



1/8 (3.2)

5/32 (4.0)

3/16 (4.8)



 3/16 (4.8)

3/32 (2.4)

Metal-to-Earth Wear Wearshield® ME

• High alloy produces chrome carbides and austenite • Provides greater abrasion resistance than Wearshield® ABR or Wearshield® 44 3/32 (2.4)

Severe Abrasion Wearshield® 60

• Designed to resist severe abrasion • It exhibits higher alloy and higher abrasion resistance than Wearshield® ABR, Wearshield® 44 or Wearshield® ME

Maintenance and Repair

3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

Blue Max® 2100



(1)

• High resistance to cracking • High strength • Designed for joining difficult to weld steel

(1)

Manufactured to 2.5 mm diameter.

Packaging Available for Lincoln Electric Hardfacing Stick (SMAW) Electrode: • Easy Open Hermetic Can

• Cardboard Carton

Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire Product Name

Diameters Available in (mm)

Key Features

Build-Up Lincore® BU-G

• Delivers deposits with moderate hardness for build-up or as final overlay • Provides some resistance to metal-to-metal wear and moderate impact • Can be used for the matrix with the Bulk Tungsten Carbide process

Metal-to-Metal Lincore® 55-G

• Produces a deposit which resists metal-to-metal wear and mild abrasion • The deposit results in an even harder material when used with the Bulk Tungsten Carbide process • To be used on carbon steel and low alloy steel

0.045 (1.1)

1/16 (1.6)



0.045 (1.1)

1/16 (1.6)



Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-G) Gas-Shielded Wire: • Plastic Spool

• Accu-Trak® Drum

Hardfacing Metal-Cored (GMAW-C) Wire Product Name

Diameters Available in (mm)

Key Features

0.045 (1.1)

Abrasion Lincore® 60-G

• Deposits feature higher alloy levels than to resist both abrasion and moderate impact • Can be used at temperatures up to 704°C (1300°F) • To be used on carbon, low alloy, manganese and stainless steels and cast iron



Packaging Available for Lincoln Electric Hardfacing Metal-Cored (GMAW-C) Wire: • Plastic Spool www.lincolnelectric.com

135

HARDFACING CONSUMABLES

Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire Product Name

Diameters Available in (mm)

Key Features 0.045 (1.1)

Build-Up Lincore® BU

• Provides a tough machinable deposit for build-up or final overlay • Delivers non-severe metal-to-metal wear with outstanding crack resistance • Ideal for rebuilding worn parts to near final dimensions before applying final hardfacing layers which are more wear resistant

Lincore® 33

• Delivers tough machinable deposits for build-up or final overlay intended for metal-to-metal wear • Use for build-up of steel mill parts such as rougher couplings • Build-up deposit on carbon steel and low alloy steel base metals

Metal-to-Metal Lincore® 40-O

• Higher hardness for metal-to-metal wear and mild abrasion • Used on transfer rollers and guides, crane wheels and shafts • Can be used on low carbon, and low alloy steels

Lincore® 55

• Delivers a deposit which resists metal-to-metal rolling or sliding wear as well as mild abrasion • To be used on carbon steel, low alloy steel and manganese steel • Unlimited layers with proper preheat and interpass temperatures and procedures

Severe Impact Lincore® T & D

• Deposit resists severe impact as well as moderate abrasion • Produces an austenitic manganese deposit that work-hardens • Recommended for build-up and repair of Hadfield-type austenitic manganese materials as well as carbon and low alloy steels

Lincore® 15CrMn

Lincore® 50

• Delivers an abrasion resistant deposit, even under conditions of moderate impact • Larger wire diameter sizes may be used for the submerged arc process • Can be used on low carbon, medium carbon, low alloy, manganese and stainless steels

Severe Abrasion Lincore® 60-O

• Deposits feature higher alloy levels than Lincore® 50 to resist both severe abrasion and moderate impact • Can be used at temperatures up to 704°C (1300°F) • To be used on carbon, low alloy, manganese and stainless steels and cast iron

Lincore® 65-O

0.045 (1.1)

1/16 (1.6)

5/64 (2.0)

7/64 (2.8)

 



0.045 (1.1)

1/16 (1.6)

5/64 (2.0)

7/64 (2.8)



 



0.045 (1.1)

1/16 (1.6)

5/64 (2.0)

7/64 (2.8)



0.045 (1.1)

1/16 (1.6)

5/64 (2.0)

7/64 (2.8)



Packaging Available for Lincoln Electric Hardfacing Flux-Cored (FCAW-S) Self-Shielded Wire:

136

www.lincolnelectric.com

• Accu-Trak® Drum • Speed-Feed® Drum

 

• Highest abrasion resistance and hardness of all the Lincore® flux-cored line • Deposits include higher carbon and chrome levels than Lincore® 60-O • Recommended for use on wear plate, coal pulverizer rolls, earth engaging tools, and on slurry pipe and elbows

• Plastic Spool • Coil • Steel Spool

 

• Designed for repair of manganese frogs and manganese crossing diamonds in the railroad industry • High alloy austenitic manganese deposit • Can easily handle the increased loading of railroad cars, therefore reducing the frequency of repairs

Abrasion Plus Impact

7/64 (2.8)



• Provides an austenitic manganese deposit which exhibits very good crack resistance • Work-hardens for overlay or joining austenitic manganese steel to itself or to carbon steel • Can be used as a build-up layer before capping with abrasion resistant alloys

Lincore® FROG MANG®

5/64 (2.0)



• Delivers a deposit similar to H12 tool steel • For build-up of tool steel dies and edges, or applying wear resistance surface on carbon or low alloy steels • To be used on carbon steel, low alloy steel or tool steel

Lincore® M

1/16 (1.6)



HARDFACING CONSUMABLES

Hardfacing Submerged Arc (SAW) Metal-Cored Wire Product Name

Diameters Available in (mm)

Key Features

Build-Up

3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

Lincore® 30-S

• Intended for build-up before final overlay, and as a final surface for metal-to-metal wear with moderate impact • For automatic and semiautomatic operation on mild and low alloy steels



Lincore® 32-S

• Designed for build-up on 4140 drill stems in the deep hole drilling industry • For automatic and semiautomatic operation on mild and low alloy steels



Metal-to-Metal, Build-Up

3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

Lincore® 35-S



3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

• Intended for rolling and sliding metal-to-metal wear with moderate impact and abrasion • For automatic and semiautomatic operation on mild and low alloy steels

Metal-to-Metal Lincore® 40-S

• Designed for rebuilding heavy equipment undercarriages • Deposit is machinable and hot forgeable and resists rolling and sliding metal-to-metal wear



Lincore® 42-S

• Designed for rebuilding heavy equipment undercarriages • The deposit exhibits enhanced crack resistance and toughness compared to Lincore® 40-S



Roll Rebuilding - Build-Up

3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

Lincore® 20

• Metal-cored wire with moderate hardness for build-up before stainless overlay • Good crack resistance and high compressive strength



• Metal-cored wire for build-up on worn rolls • A little softer than Lincore® 20 for easier machining

Lincore® 4130

• Metal-cored wire for general build-up • Can be flame hardened to 38 Rockwell C



  



Lincore® 8620

Roll Rebuilding - Metal-to-Metal

3/32 (2.4)

1/8 (3.2)

5/32 (4.0)

Lincore® 410

• Metal-cored wire with a 410 martensitic stainless steel deposit • Low carbon content and high corrosion resistance • Soft and easily machined



Lincore® 410NiMo

• Metal-cored wire with low carbon deposit, which forms softer, tougher martensite than other roll alloys • Recommended flux is Lincolnweld® 801 and 802



Lincore 423L

• Metal-cored wire, provides a softer “as-welded” deposit than Lincore 420 • More resistance to softening during tempering above 482°C (900°F)

Lincore 423Cr

• Metal-cored wire with a higher chrome deposit than Lincore 423L for improved corrosion resistance • Recommended flux is Lincolnweld® 802



 

Lincore® 420

• Metal-cored wire that is most widely used for caster roll rebuilding • Flux recommendation is Lincolnweld® 801 and 802

Lincore® 96S

• Metal-cored wire which produces a high carbon, 420 stainless steel deposit • Use where a higher hardness is required

 

Lincore® 102W

• Metal-cored wire which produces a tool steel deposit that retains hardness at high working temperatures • Used for guide rolls and work rolls

  

Lincore® 102HC

• Metal-cored wire with a higher carbon content than Lincore® 102W • Will give a higher hardness tool steel deposit



 

  

Packaging Available for Lincoln Electric Hardfacing Submergerd Arc (SAW) Metal-Cored Wire: • Coil • Speed-Feed® Drum

www.lincolnelectric.com

137

HARDFACING CONSUMABLES

Hardfacing and Neutral Submerged Arc (SAW) Flux Product Name

Key Features

Hardfacing Lincolnweld® A-96-S

• Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness • Carbon will be about 0.23%, with about 13% chromium, with proper procedures

Lincolnweld® H-535

• Produces a deposit with good abrasion resistance, allows some machinability • Low carbon martensitic deposit • Hardness range is 24-45 Rockwell C, depending upon the actual welding procedure used



Lincolnweld® H-560

• High alloy flux depositing primary carbides in a martensitic matrix • Excellent material for severe abrasion applications • Resistance to abrasion is 50 to 60 times that of plain carbon steel



Lincolnweld® 801

Lincolnweld® 802

Lincolnweld® 803

www.lincolnelectric.com

• Provides smooth beads and excellent slag removal • Fast freezing • Use with Lincore® 20, 30-S, 35-S, 40-S, 42-S, 4130, 8620, 410, 410NiMo, 420 and 96S • Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels • Use with Lincore® 102W, 423L, 423Cr and 102HC • Specially designed for Lincore® 60-S on high speed welding applications, such as the resurfacing of coal crusher rolls and blast furnace bells and hoppers

Plastic Bag

Steel Drum

Bulk Bag

Steel Drum

Bulk Bag



Paper Bag

Neutral Flux

138

Packaging Available Paper Bag

Plastic Bag

  

ALUMINUM, CAST IRON & NON-FERROUS CONSUMABLES

Cast Iron & Non-Ferrous Stick (SMAW) Electrode Product Name & AWS Class

Diameters Available in (mm)

Key Features

1/8 (3.2)

Cast Iron (AWS ENiFe-Cl)

• Designed for repairing and reclaiming gray cast iron • Creates strong and ductile weld deposits • Multiple pass welds are typically machinable

Softweld® 99Ni

• Provides machinable weld deposits

Softweld® 55Ni

(AWS ENi-Cl)

Ferroweld

(AWS ESt)

• Deposits may be finished by grinding • Cost effective option for repairing cast iron

  

Packaging Available for Lincoln Electric Cast Iron & Non-Ferrous Stick (SMAW) Electrode: • Easy Open Hermetic Can • Tube

www.lincolnelectric.com

139

ALUMINUM, CAST IRON & NON-FERROUS CONSUMABLES

Aluminum MIG (GMAW) Wire Product Name & AWS Class

Diameters Available in (mm)

Key Features 0.030 (0.8)

Aluminum SuperGlaze® 4043

• Designed for welding heat-treatable base alloys and more specifically the 6XXX series alloys • Lower melting point and more fluidity than the 5XXX series filler alloys

0.035 (0.9)

0.040 (1.0)

3/64 (1.2)

1/16 (1.6)



• Produces very clean weld deposits • Excellent operator appeal • Creates weld deposits with increased silicon and shear strength over E4043



(AWS ER5183)

• High tensile strengths for welding high magnesium alloys • Designed for 5083 and 5654 base materials

SuperGlaze® 5356

• General purpose filler alloy for 5XXX series alloys

  

 



(AWS ER4043)

SuperGlaze® 4047 (AWS ER4047)

SuperGlaze® 5183

 

0.052 (1.3)



(AWS ER5356)

SuperGlaze 5554 ®

(AWS ER5554)

SuperGlaze® 5556 (AWS ER5556)

• Matching filler alloy for welding 5454 base alloys • Low magnesium content to closely match the base material chemistry • Maximum corrosion performance • Provides matching tensile strengths for 5XXX alloys • Increased amounts of magnesium and manganese

Packaging Available for Lincoln Electric Aluminum MIG (GMAW) Wire: • Accu-Pak® Box • Plastic Spool

Aluminum TIG (GTAW) Cut Lengths Product Name & AWS Class

Diameters Available in (mm)

Key Features 1/16 (1.6)

3/32 (2.4)

1/8 (3.2)

• Use on many weldable cast and wrought aluminum alloys • Generally recommended for welding 5052, any 6XXX series alloys and castings • Embossed on each end for easy identification after use



• Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys • Generally recommended for welding any 5000 or 6000 series aluminum alloys • Excellent for color matching after anodizing



Aluminum SuperGlaze® 4043 (AWS ER4043)

SuperGlaze® 5356 (AWS ER5356)

Packaging Available for Lincoln Electric Aluminum TIG (GTAW) Cut Lengths: • Cardboard Carton

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Welding Safety Checklist HAZARD

FACTORS TO CONSIDER

PRECAUTION SUMMARY

Electric shock can kill

• • • •

Wetness Welder in or on workpiece Confined space Electrode holder and cable insulation

• Insulate welder from workpiece and ground using dry insulation. Rubber mat or dry wood. • Wear dry, hole-free gloves. (Change as necessary to keep dry.) • Do not touch electrically “hot” parts or electrode with bare skin or wet clothing. • If wet area and welder cannot be insulated from workpiece with dry insulation, use a semiautomatic, constant-voltage welder or stick welder with voltage reducing device. • Keep electrode holder and cable insulation in good condition. Do not use if insulation damaged or missing.

Fumes and gases can be dangerous

• • • •

Confined area Positioning of welder’s head Lack of general ventilation Electrode types, i.e., manganese, chromium, etc. See MSDS • Base metal coatings, galvanize, paint

• Use ventilation or exhaust to keep air breathing zone clear, comfortable. • Use helmet and positioning of head to minimize fume in breathing zone. • Read warnings on electrode container and material safety data sheet (MSDS) for electrode, • Provide additional ventilation/exhaust where special ventilation requirements exist. • Use special care when welding in a confined area. • Do not weld unless ventilation is adequate.

Welding sparks can cause fire or explosion

• Containers which have held • combustibles • Flammable materials • • • •

Do not weld on containers which have held combustible materials (unless strict AWS F4.1 procedures are followed). Check before welding. Remove flammable materials from welding area or shield from sparks, heat. Keep a fire watch in area during and after welding. Keep a fire extinguisher in the welding area. Wear fire retardant clothing and hat. Use earplugs when welding overhead.

Arc rays can burn eyes and skin

• Process: gas-shielded arc most severe

Select a filter lens which is comfortable for you while welding. Always use helmet when welding. Provide non-flammable shielding to protect others. Wear clothing which protects skin while welding.

• • • •

Arc Welding Fumes and Gases The fume plume contains solid particles from the consumables, base metal, and base metal coating. For common mild steel arc welding, depending on the amount and length of exposure to these fumes, most immediate or short term effects are temporary, and include symptoms of burning eyes and skin, dizziness, nausea, and fever. Long-term exposure to welding fumes can lead to siderosis (iron deposits in the lungs) and may affect pulmonary function. Bronchitis and some lung fibrosis have been reported. Compounds which may be in welding fume, and reported health effects of overexposure are: } Barium may cause severe stomach pain, slow pulse rate; irregular heart beat, ringing of the ears, convulsion and muscle spasms. In extreme cases can cause death. } Cadmium fumes can be fatal even under brief overexposures, with symptoms much like metal fume fever. } Chromium and its compounds are on the IARC (International Agency for Research on Cancer) and NTP (National Toxicology Program) lists as posing a cancer risk to humans. Some forms of these metals are known or suspected to cause lung cancer in processes other than welding and asthma has been reported. } Manganese: Manganese overexposure may affect the central nervous system, resulting in poor coordination, difficulty in speaking, and tremor of arms or legs. This condition is considered irreversible. } Nickel: Nickel and its compounds are on the IARC (International Agency for Research on Cancer) and NTP (National Toxicology Program) lists as posing a cancer risk to humans. } Silica: Overexposure can cause severe lung damage (silicosis). Crystalline silica is present in submerged arc flux. } Zinc: Overexposure to zinc may cause metal fume fever with symptoms similar to the common flu.

Your work area has adequate ventilation when there is enough ventilation and/or exhaust to control worker exposure to hazardous materials in the welding fumes and gases so the applicable limits for those materials is not exceeded. See the MSDS for the legal limits, the OSHA PEL (Permissible Exposure Limit), and the recommended guideline, the ACGIH TLV (Threshold Limit Value). Confirm that if the worker exposure does not exceed the applicable exposure limit for compounds in the fumes and gases by having an industrial hygienist take and analyze a sample of the breathing air. A respirator may be required if exposure cannot be controlled to the PEL or TLV. Read the product label and material safety data sheet for the electrode posted in the work place or in the electrode or flux container to see what fumes can be reasonably expected from use of the product and to determine if special ventilation is needed. Know what the base metal is, and determine if these is any paint, plating, or coating that could expose you to toxic fumes and/or gases. Remove it from the metal being welded, if possible. If you start to feel uncomfortable, dizzy or nauseous, you may be overexposed to fumes and gases, or suffering from oxygen deficiency. Stop welding and get some fresh air immediately. Notify your supervisor and co-workers so the situation can be corrected and other workers can avoid the hazard. Be sure you are following these safe practices, the consumable labeling and MSDS and improve the ventilation in your area. Do not continue welding until the situation has been corrected

www.lincolnelectric.com/weld-fume-control

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DISTRICT SALES OFFICES U.S.A. ALABAMA BIRMINGHAM 35124-1133 (205) 988-8232 DOTHAN 36303-5533 (334) 782-1074 JACKSON 39212-9635 (601) 506-4598 MOBILE 36527-5323 (251) 377-8574 ALASKA Contact VANCOUVER, WA (360) 693-4712 ARIZONA PHOENIX 85260-1745 (480) 348-2004 ARKANSAS LITTLE ROCK 72032-4371 (501) 764-0480

HAWAII Contact LOS ANGELES, CA (562) 906-7700

MASSACHUSETTS BOSTON 01581-2658 (508) 788-9353

IDAHO Contact SALT LAKE CITY, UT (801) 233-9353

MICHIGAN DETROIT 48393-4700 (248) 348-2575 GRAND RAPIDS 49512-3924 (616) 942-8780

ILLINOIS CHICAGO 60440-3538 (630) 783-3600 BLOOMINGTON 61704-1510 (309) 838-3717 INDIANA FT. WAYNE 46825-1551 (260) 484-4422 INDIANAPOLIS 46250-5536 (317) 845-8445 EVANSVILLE 47711-2340 (216) 287-0227 SOUTH BEND 46530-7384 (574) 271-3473

CALIFORNIA FRESNO 93722-5268 (559) 276-0110 LOS ANGELES 90670-4062 (562) 906-7700 NORTHERN CALIFORNIA 95762-5706 (916) 939-8788

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CONNECTICUT NORTH HAVEN 06238-1090 (860) 742-8887 DELAWARE Contact PHILADELPHIA, PA (888) 935-3881 FLORIDA JACKSONVILLE 32216-4634 (904) 642-3177 MEDLEY 33178-1175 (305) 888-3203 MIAMI 33178-1175 (305) 888-3203 ORLANDO 32714-1954 (407) 788-8557 TAMPA 33606-2661 (888) 935-3860 GEORGIA ATLANTA 30122-3811 (888) 935-3860 SAVANNAH 31324-6525 (912) 656-1978

KENTUCKY LOUISVILLE 47130-4108 (502) 655-9315 LOUISIANA BATON ROUGE 70808-3150 (225) 922-5151 HOUMA 70364-2516 (225) 773-5614 LAFAYETTE 70507-3126 (337) 886-1090 NEW ORLEANS 70124-3831 (504) 432-4717 SHREVEPORT 75692-9313 (318) 518-4099

MINNESOTA MINNEAPOLIS 55369-5455 (763) 391-8384 MISSISSIPPI JACKSON 39212-9635 (601) 372-7679 MISSOURI ST. LOUIS 63017-7341 (563) 386-6522 SPRINGFIELD 65804-2309 (417) 773-2657 DES PERES 63131-1928 (314) 704-3090 MONTANA Contact VANCOUVER, WA (360) 693-4712 NEBRASKA OMAHA 68046-7031 (402) 203-6401 NEW HAMPSHIRE Contact BOSTON, MA (508) 788-9353 NEW JERSEY LONG BRANCH 07740-5428 (732) 841-6951 NEW MEXICO ALBUQUERQUE 87120-5360 (505) 890-6347 NEW YORK NEW YORK 07002 - 2144 (732) 796-5001 SYRACUSE 13090-3600 (315) 430-2567 NORTH CAROLINA CHARLOTTE 28273-3552 (704) 588-3251 RALEIGH 27540-9649 (704) 301-0565

MAINE Contact BOSTON, MA (508) 788-9353

NORTH DAKOTA Contact MINNEAPOLIS, MN (763) 391-8384

MARYLAND BALTIMORE 21202-4747 (410) 443-1091

OHIO SEVILLE 44273-9199 (216) 407-9538 AKRON (216) 383-2662

OHIO (cont) CINCINNATI 45242-3706 (513) 554-4440 CLEVELAND 44117-2525 (216) 383-2662 COLUMBUS 43221-4073 (614) 488-7913 TOLEDO 43551-1914 (419) 874-6331 OKLAHOMA OKLAHOMA CITY 73139-2432 (405) 616-1751 TULSA 74146-1622 (918) 622-9353 OREGON Contact VANCOUVER, WA (360) 693-4712 PENNSYLVANIA PHILADELPHIA 19341-1258 (610) 524-4600 PITTSBURGH 15001-4800 (724) 857-2750 ERIE 16506-1566 (216) 469-1059 HARRISBURG 17101-2748 (717) 649-1966 RHODE ISLAND Contact BOSTON, MA (508) 788-9353 SOUTH CAROLINA COLUMBIA 29063-7806 (803) 312-4700 SOUTH DAKOTA SIOUX FALLS 57110-4004 (262) 227-2807 TENNESSEE MEMPHIS 38119-5811 (901) 683-6260 NASHVILLE 37228-1708 (615) 291-9927 TRI-CITIES 37686-4561 (423) 612-1204 TEXAS ALBUQUERQUE 87120-5360 (505) 400-5200 CORPUS CHRISTI 78412-3931 (361) 244-3007 DALLAS 75063-2210 (817) 329-9353 LUBBOCK 76903-7131 (325) 260-3667 HOUSTON 77060-3143 (281) 847-9444 MONTGOMERY 77316-2429 (713) 724-2350 MT. PLEASANT 75455-2189 (903) 352-9013

International Headquarters LATIN AMERICA MIAMI, FLORIDA U.S.A. Phone: (305) 888-3203

EUROPE BARCELONA, SPAIN Phone: 34 93 492 20 00

MIDDLE EAST DUBAI, UAE Phone: 971 4 883 3317

RUSSIA MOSCOW Phone: 7 495 660 94 04

AFRICA SOUTH AFRICA Phone: 27 11 312 0601

ASIA PACIFIC SHANGHAI Phone: 86 21 6673 4530 AUSTRALIA Phone: 61 2 9772 7222

The Harris Products Group ®

4501 Quality Place, Mason, Ohio 45040 U.S.A. • Web Site: www.harrisproductsgroup.com Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 • Equipment: ph: 1-800-241-0804, fax: (770) 535-0544

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UTAH SALT LAKE CITY 84037-2661 (801) 233-9353 VERMONT Contact BOSTON, MA (508) 788-9353 VIRGINIA VIRGINIA BEACH 23455-6821 (757) 870-5508 ROANOKE 24541-6785 (434) 441-0227 WASHINGTON VANCOUVER 98661-8023 (360) 693-4712 SPOKANE 99005-9637 (509) 953-7399 AUBURN 98282-7290 (253) 722-6316 WASHINGTON DC Contact PHILADELPHIA, PA (888) 935-3881 WEST VIRGINIA BARBOURSVILLE 25504-9665 (304) 736-5600 WISCONSIN MILWAUKEE 53072-0400 (262) 650-9364 CANADA ALBERTA CALGARY (403) 253-9600 (877) 600-WELD(9353) BRITISH COLUMBIA VANCOUVER (360) 693-4712 (866) 867-5180 MARITIMES NEW BRUNSWICK (506) 849-4474 MANITOBA / SASKATCHEWAN / NORTHWEST ONTARIO WINNIPEG (204) 488-6398 ONTARIO MISSISSAUGA (905) 565-5600 TORONTO (416) 421-2600 QUEBEC MONTREAL (450) 654-3121

FREE Welding Safety Interactive DVD The innovative Lincoln Electric Welding Safety Interactive Training Program is designed to educate arc welders about the safety hazards they may encounter while arc welding and the safe practices they should follow to minimize those hazards.

Safety Photo Hunt Section

The content in the new program is designed to be understood by welders at all experience levels, including welding instructors and students, casual welders, professional welders and their supervisors and employers. Even experienced professionals will learn something new. Welding Safety Interactive includes more than 120 frequently asked questions about welding safety and a safety photo hunt section, which is a series of arc welding task photos. Each contains a questionable welding practice that viewers are asked to identify. To order, visit the Literature Request page at www.lincolnelectric.com and request MC10-92

Welding Safety

MC10-92: Welding Safety Interactive DVD

INTERACTIVE DVD M

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Warranty Commitment

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Drop Test

3 Year Warranty You have a right to expect that the welding and cutting equipment, electrode and flux you purchase will be free of defects in workmanship and material. Standing behind the high quality of our products, Lincoln Electric’s warranty commitment to its customers leads the industry in breadth and scope. For example, our limited warranty extends to 7 Years on many of our main power rectifiers. With few exceptions, all industrial welders and power sources carry a full 3 Year Lincoln warranty. Electrode, wire and flux are warranted for 1 full year, as are environmental systems. Extended Warranty Available If you choose, you can extend the duration of the Lincoln warranty on your Lincoln welder or power source by two years with the Lincoln Electric Extended Warranty. Available only in the United States and Canada. Visit our web site for more information.

ISO 9001:2008 14001:2004

Environmental Chamber

Quality Systems Choose welding suppliers wisely. . . look for third party certifications on the companies and products you select. In fact, some of your projects or customers may require it. Many Lincoln manufacturing sites have been inspected and registered to the world’s ISO standards. In fact, Lincoln Electric was the first welding manufacturer to be registered to the tough ISO 9001 and 14001 standards. However, there’s more. Equipment destined for harsh environments is often tested to IP21, IP23 and IP23S standards. Products intended for the Canadian market meet stringent CSA (Canadian Standards Association) standards. Electrode is tested to comply with AWS (American Welding Society) and often ASME Boiler Pressure codes, ABS (American Bureau of Shipping), CWB/CSA (Canadian Welding Bureau) and MIL qualifications. Certificates of Conformance are available at our web site.

Power Wave® S350 in the testing chamber

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Kody Lostroh - 2009 PBR World Champion

22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A. PH: +1.216.481.8100 • www.lincolnelectric.com