We can supply complete process lines including Lifting, Mix Preparation, Mincing, Forming, Coating, Battering, Pre-dusting, Breading.
www.foodformingmachines.com Tel: +44 845 331 3226 mail@foodformingmachines.com CUSTOMISED FORMING SOLUTIONS
Char Grill Markers, Kebab Grilling, Oil cooking, Contact Cooking.
FORMING CONCEPTS
Chilling and Freezing.
Cirencester GL7 5SG ENGLAND Tel: +44 845 331 3226 email: mail@foodformingmachines.com / face.ltd@btinternet.com WWW.FOODFORMINGMACHINES.COM Registered in England 07586380 Nortonbury House, 37 High Street, Tewkesbury, Glos. GL20 5BB
VERSATILE RELIABLE FORMING Have you looked at Formers recently?
Forming & Catering Equipment Ltd. have over 30 years of experience manufacturing and designing food formers and related equipment. We provide you with: Value for money: our machines are the most reliable in the industry, built to last, giving excellent value for money, together with uninterrupted production, and the lowest maintenance costs. Reliability: Our machines have always been built with the end user in mind. All operators of the machines are offered full training which ensures the machines are correctly used, giving you uninterrupted production. Production versatility we designed a wide model and tooling variation which allows any producer to suit their specific lines and requirements. Technology using the latest know-how for assuring precise control of all movements and pressures and speeds. Thereby giving a maximum control and adjustability for the machines to form and produce virtually any products currently on the market and also to develop products that are not currently on the market. Together with looking at energy saving techniques and safe environment
Innovation we pride ourselves with driving the forming technology forward to new levels of product control and to new versatility in shapes and forms. Investing in development and launch of new products into the market place. With a focus on the client and end user as our number one priority.
The ultimate 3D shaping system.
Forming & Catering Equipment Ltd. has developed automation systems for forming meatball and automatically placing them in to trays thereby making production more cost efficient and hygienic.
As a basic description, it consists of a separate feeding a portioning device that evenly portions mix into our multi chamber forming tool. This system of forming opens up an entirely new area in shaped food. Shapes that were previously impossible to make such as true prawn shapes, pyramid shape, cone shapes, animal shapes etc. are now formable using this new technique.
We do not limit ourselves to our traditional formers and proven technologies. We try to excel by taking on the challenges that our clients and partners present us with. we do not limit our field to only form-
CHILLING AND FREEZING LINES
A range of multi-purpose units for the freezing or chilling naked, in-tray and wrapped products rapidly and safely: Engineered for high output and low space requirements, the systems utilize a continuous horizontal air flow over and around the moving belt. The cooling action is efficient yet gentle, thus safeguarding the quality of the products.
around the drums in ascending or descending combinations. Uniform Horizontal air flow across all tiers ensures an immediate and sustained cooling action.
Three variations of the standard Spiral are available: Twin drum Spiral which consists of two drums and one continuous belt, for larger throughputs, Single drum Spiral which houses one drum only; and the VARIOUS BELT TYPES AND WIDTHS CAN Packaged Spiral, a small unit BE FITTED TO SUIT DIFFERENT PRODUCTS supplied complete from factory and needs only to be connectgrid flex grid ed to the refrigeration unit on site. Fresh or processed products are directly received from and returned to a process line. The single continuous belt operates
Virtually unlimited throughput as one conveyor serves the entire system
3 belt types and a variable number of tiers provide a large variety of different throughput capacities
Horizontal air flow safeguards product quality and minimises weight loss
SPIRAL FREEZERS COME IN A MULTITUDE CONFIGURATIONS CAN ALSO BE SUPLIED WITH TWIN SPIRALS
This advanced technology opens up possibilities for new products to be introduced to the market. The concept is now in patent pending and therefore we can introduce the technique to you. If you would like more information on this new technology, please contact us.
What is special about us? What is unique about our company? We are prepared to apply new ideas, designs, and techniques to help our customers to achieve their goals.
FREEZING WITH TUNNELS, SPIRALS, IQF
ing we get involved in full process lines automated packaging and monitoring applications together with automated
software packages tailored to clients requirements. We have developed systems for automation of complex products such as the Chicken Kiev, true handmade round edge burgers and whole muscle products from all meats such as chicken, pork, beef and fish.
Typical example: This unique ultra-high efficiency system is designed for multiple capacity chilling and freezing of food products using either carbon dioxide or nitrogen. It is by far the most versatile system available today and features unique designs for easy access and cleaning. FEATURES Extremely easy to clean due to a pitched, unencumbered floor, scupper drains, and total accessibility both inside and out. Can be sealed to the floor, thus no under cleaning is required. Top-mounted hydraulic drive (existing in-plant hydraulics may be used). Comes completely State of the art control system with temperature printout. Digital read out of belt in
feet per minute and dwell time. Integral belt wash system. Adjustable injector orifices for maximum efficiency. Various configurations for product loading, unloading, size, and capacity are available. GENERAL SPECIFICATIONS Conveyor Belt Dimensions: 30" wide x 240' usable belt 3" product clearance on our standard freezer Conveyor Belt Drive: Variable speed, 0-80 feet per minute Cabinet Construction: 16 gauge 304 stainless steel inside and outside
Insulation: 6" polyurethane,
foamed into place Electrical Characteristics: 240/480 V, 60 Hz, 3 phase Overall Dimensions: 18' long x 12' 8½" wide x 9' 6" high Shipping Weight:
15,000 pounds assembled and ready to install. Hydraulic drive—no gears or chains.
Cooking automation further processing Continuous oil cookers in various configurations to suit any capacity and products width from 200 to 1000mm lengths from 1500 to 9000mm
340 CAPACITY 300-850 KG/Hour 400 CAPACITY 400-1000 KG/Hour 170 CAPACITY 200-500 KG/Hour 240 CAPACITY 250-700 KG/Hour
THE F.A.C.E. Ltd. MODEL RANGE
Storage tanks in stainless steel to suit fryer capacity
Continuous filtration to remove crumbs and sediment during production
All our formers made in high grade stainless steel for longevity and reliable performance seamless polished welds.
500 CAPACITY 500-1500 KG/Hour 600 CAPACITY 800-2000 KG/Hour
All our machine models are manufactured completely from the finest quality stainless steel to the highest standards of hygiene and safety. Incorporating food approved plastics where necessary conforming to EU food safety regulations. All hydraulic drive components are placed inside the machine cabinet and the hydraulic oil supplied is food safe bio degradable. In-feed belt with Teflon coating to minimise product sticking to belt. All control of fryer from one individual control box. Cooling and de-oiling conveyers
We have designed the machines with the end user in mind at all times, thus we have ensured most drive parts are readily available world wide, or alternatively can be ordered from us direct for delivery. Removable, sealed panels give easy access to all moving parts, making servicing easy. Seamless polished welds ensure food safety and hygienic food production, together with ease of cleaning. All our PLC control panels have extra protection against humidity and water behind sealed, stainless steel cover doors.
TOUCH PANEL WITH USER FRIENDLY GRAPHICS AND MEMORY SETTINGS Hoppers with pressure sensitive feed screws and anti tunnelling paddle. Pressure chamber with advanced vacuum & pressure feeding system, double piston drive with individual cylinder sensors giving equal pressure over forming area and maintaining guaranteed weight accuracy of +-1%
FORMALL 170E/HEC and 240 HEC Forming machine 2 alternative drive versions HEC Hydraulic PLC operated or E Mechanical version
Pre-dusting machine type 600 The pre-dusting machine type 600 has been developed for the handling and application of a variety of flours and seasoning dusts types: ranging from
170/240 FORMING AREA 150 / 210 x 150
very fine to slightly course. The most common application being the flouring of products to easier absorb battering on to cold and dry products The machine can also be used for applying spices, colouring and flavouring. Belt width 600 mm effective breading width 570 mm Conveyor belt is made from stainless steel wire belt type . Voltage 3 phase Weight approx. 400 Kg
Production capacity pieces/hour example: Up to 170 240 Patties Ø 150 mm 3600 3600 Patties Ø 100mm 3600 7200 Balls Ø 30mm 14.400 21600 Nuggets 15 gram 18.000 27.000
Dust recovery unit This is for minimising the waste of flours or seasoning powders. The environment around the machine is also Cleaner and more hygienic
Breading machine FORMALL 340 and 400 model 2 alternative drive versions hydraulic with cam plate operation or Hydraulic with PLC version 340 FORMING AREA 315 X 190mm
400 FORMING AREA 275 X 190mm
400 KG HOPPER CAPACITY
The breading machine type 600 has been developed for the handling and application of a variety of bread crumbs and coating crumb types: ranging from very fine to slightly course. Belt width 600 mm effective breading width 570 mm Conveyor belt is made from stainless steel wire belt type . Voltage 3 phase Weight approx. 400 Kg
800
1000
Mini processing lines that can produce up to 100 Kg per hour
1950
Machine weight 2100 Kg
2000
1000
Production capacity pieces/hour example: Up to 340 400 Patties Ø 150 mm 7.200 7.200 Patties Ø 100mm 10.800 10.800 Balls Ø 30mm 32.400 39.600 Nuggets 15 gram 32.000 40.000
SPEED UP TO 4000 STROKES PER HOUR
Coating Enrobing Machines a variety of models and capacities availa-
All our machine models are manufactured completely from the finest quality stainless steel to the highest standards of hygiene and safety. Incorporating food approved plastics where necessary conforming to EU food safety regulations.
Batter Enrobing
All hydraulic drive components are placed inside the machine cabinet and the hydraulic oil supplied is food safe bio degradable. Removable, sealed panels give easy access to all moving parts, making servicing easy.
The Batter Enrobing type 600 is a continuous machine. That can be used to apply batter to a large variety of products varying in both thickness size and weight.
Seamless polished welds ensure food safety and hygienic food production, together with ease of cleaning.
It is possible to enrobe fish, poultry, meat, vegetable products etc. the machine has a pump that continuously pumps the batter to the top of the machine and it then can either be supplied with a curtain system or with a product dipping system to suit customers requirements.
F.A.C.E. Ltd. can supply complete process lines and freezing.
All our PLC control panels have extra protection against humidity and water behind sealed, stainless steel cover doors. including mix preparation, forming, coating, cooking, chilling
The machine is manufactured completely in stainless steel and is easy to clean and operate the belt is speed adjustable and also the pump is speed adjustable. The machine is movable and height adjustable on lockable castors. Technical description. Belt width 600 mm effective enrobing width 570 mm conveyor belt is made of stainless steel Voltage 3 phase Weight approx. 150 Kg
The Batter mixing unit has an electric drive. The machine will evenly mix the water and batter, tempura or other types of battering mixes. The mixing tank is easy to move and if supplied with several tanks, the mixer can supply several lines. The mixing unit can easily be dismantled for cleaning. Tank capacity up to 200 liter follows all CE safety regulations.
All our formers made in high grade stainless steel for longevity and reliable performance seamless polished welds. 500 FORMING AREA 480 X 190MM
600 FORMING AREA 580 x 200mm Weight 2800 Kg
Model FORMALL 500 HEC 25-30 Kw Power Up to 70 strokes per minute Model FORMALL 600 HECM 30 –37 Kw. Power Up to 80 Strokes per minute
Automatic Batter feeding unit The Batter mix feeding machine has been developed for continuously topping up battering machines the machine can be combined with a sensing function on the battering machine to automatically keep it topped up to the correct level. The machine also has an independent cooling system if used with tempura type batter mix. The machine is made completely in Stainless steel. The unit is easily dismantled for cleaning and follows all CE safety regulations.