Newsletter Number 84
Collaboration the key to
improved cancer care The search for better cancer treatments and cures is a step closer with the opening of the Victorian Comprehensive Cancer Centre (VCCC), a purpose-built centre-of-excellence for cancer research, treatment, education and care located in Melbourne’s prestigious Parkville Biomedical Precinct. The $1 billion, 130,000-square-metre centre is home to cancer research, clinical services and educational facilities for Peter MacCallum Cancer Centre, Melbourne Health and the University of Melbourne. Delivered under a public-private partnership, the Victorian Government contracted the Plenary Health consortium comprising Plenary Group, the Grocon / PCL builder joint venture and facilities manager Honeywell to design, build, finance and maintain the project under a 25-year concession. After more than four years of construction the VCCC opened to staff and patients on time and on budget in June 2016.
December 2016
Bob said as the VCCC was a clinical, research and educational facility a huge volume of specialist filters from Airepure Australia was required for the ventilation systems in the animal house, PC2/3 laboratories, isolation rooms and operating theatres. These included: bag-in bag-out units, six Focus 2000 laminar flow units for the operating theatres, and more than 500 terminal HEPA units. He said the job was challenging, but thanks to the collaboration of companies within the Elta Group, the HVAC component ran smoothly and was completed in time for the VCCC’s completion in June.
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…centre-of-excellence for cancer research, treatment, education and care
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D&E Air Conditioning began working on the mechanical services contract in August 2012. Project Director Bob Harris immediately contacted Elta group companies Fantech, Air Design and Airepure Australia. “One of the benefits of working with the group is that we could set boundaries so that Air Design and Airepure worked together, thereby reducing the number of people we needed to deal with”, Bob said. “The collaborative approach not only made better use of equipment and time, but ensured the job progressed smoothly.” Anthony Lamaro said Fantech supplied over 470 fans including several 1800mm and 1600mm diameter supply air fans. He said almost half of the fans in the benchmark project were smoke spill, ranging in diameter from 400mm to 800mm plus a number of large 1250mm diameter roof units. Speed control correction data was supplied for each of the fans through Fantech’s Fan Selection Program providing vital information on how the fan will perform at lower speeds to reduce noise and energy consumption. Air Design Air Handling Units were chosen for their quality and reliability and used throughout the whole facility for both clinical and research spaces including operating theatres and PC3 suites. Over 480 units were supplied which comprised MODUtherm and SM Series units of various configurations.
Victorian Comprehensive Cancer Centre. Image: Peter Bennetts
Technically Speaking
Case study: Process for a car park ventilation system using multiple jet fans The first step is to identify the performance requirement that needs to be met, and in this case it is FP4.4 as shown below.
with Kerry Dumicich
To meet performance requirement FP4.4 we can choose to follow the Deemed to Satisfy solution F4.5 Ventilation of rooms or conduct a performance solution.
Introduction to
NCC Performance Solutions In 2013, an independent report highlighted that 70% of the $1.1 billion per annum productivity gains delivered by Australian Building Codes Board (ABCB) reforms were derived from the current performance-based code. The report also identified that future gains are possible if there is an increased use of Performance Solutions. This Technically Speaking article aims to summarise the steps required to submit a performance solution to the National Construction Code (NCC). The NCC sets the minimum requirements for the design, construction and performance of buildings throughout Australia. In order to meet the performance requirements either a performance solution or a Deemed-to-Satisfy (DtS) solution must be worked through. It is important to note that both methods can be used to prove compliance with the performance requirements. Many in the industry believe that following the DtS provisions are the best way to comply with the NCC. However, because the DtS provisions are generic by nature and need to be relevant for a wide range of building types, they are often conservative and can lead to unnecessary costs in a building project. In fact, some experts believe that many of the DtS provisions in the NCC have no evidence that supports they meet the all-important performance requirements. The ABCB is currently conducting a campaign to encourage the use of performance solutions as this will lead to significant improvements in productivity. One example where performance solutions can lead to cost savings is the installation of Jet fans. They can lead to reduced excavation depths for car parks, often require no ducting or perimeter exhaust plenums, have simplified wiring, reduce the controls expertise required on site, and increase the number of available car park spaces. While there is increased engineering analysis required to show compliance with the performance requirements, construction cost savings and additional building revenue of over $1 million in some larger projects have been realised.
The DtS solution F4.5 states that we must use (a)
Natural ventilation complying with DtS Clause 4.6; or
(b)
A mechanical ventilation or air-conditioning system complying with AS 1668.2 and AS/NZS 3666.1.
Therefore, for mechanical ventilation we could design a system according to AS 1668.1 and AS/NZS 3666.1. However, as AS1668.2 only allows for single jet fans serving dead spots of a carpark, we cannot complete a DtS solution for this scenario. For a performance solution we need to show that we meet FP4.4. In order to help the engineer understand what is deemed acceptable in limiting the “accumulation of harmful contamination by micro-organisms, pathogens and toxins”, verification method FV4.2 has been created to define these limits.
FV4.2 Verification of suitable indoor air quality for carparks For a Class 7a building, compliance with FP4.3 and FP4.4(a) is verified when it is determined that the building is provided with sufficient ventilation with outdoor air such that carbon monoxide exposure levels do not exceed the limits specified in Table FV4.2.
Table FV4.2 Maximum carbon monoxide exposure for carparks Concentration, ppm
Total exposure duration per day
100
Not to be exceeded
90
15 minutes
60
1 hour
30
8 hours
Note: Various government work, health and safety regulations specify workplace exposure limits for airborne contaminants in the workplace.
FV4.2 states that a car park shall not exceed a carbon monoxide exposure over a 1 hour time period of 60ppm. We may then: 1.
Meet with the project stakeholders to agree on the assessment method that will be performed to show compliance. The stakeholders would most likely agree that a CFD analysis would comply with the Evidence of Suitability assessment method using the limits shown in verification method FV4.2. The stakeholder meeting may also agree on CO generation rates to be used in the analysis, the peak number of car movements, exhaust and supply airflow rates and the height at which the CFD analysis should be undertaken.
2.
The CFD analysis would then be conducted and evaluated to show that the performance requirements have been met. If the performance requirements are not met (60ppm CO level over 1 hour) the fans may be moved to different locations and the CFD would be re-run until the performance requirements are met.
3.
The last step would be to generate a report showing that the performance requirements have been met.
Steps required to create a performance solution:
1 2
Develop a brief. Stakeholders should meet and agree on the pathway to be followed to comply with the performance requirements, along with the appropriate assessment method/s to be used (these include Evidence of Suitability, Verification Method, Comparison to Deemed to Satisfy, or Expert Judgement).
Analysis, modelling or testing to show compliance with the acceptance criteria.
3
4
Evaluation. Results are collated and evaluated to ensure the acceptance criteria has been met.
Reporting to show that compliance with the relevant performance requirement has
Other examples of where performance solutions may be used in ventilation systems include:
• • •
Using the Indoor Air Quality Verification method to determine airflows required based on maximum contaminant levels.
For more information on the NCC and performance solutions visit the ABCB site at www.abcb.gov.au.
Within car parks, showing that vehicle exhaust contaminants are within certain limits, that sprinklers are not adversely affected by jet fans and that occupant safety during evacuation is not affected. Demonstrating that plastic ducting meets the NCC performance requirements in regards to fire. CFD plot with velocity vectors, scale in m/s
CFD plot of CO concentration levels, scale in ppm
A lifetime of service
Left to right: Barbara Boyle, John Pratt, Iqbal Sadique, Anthony Lamaro, Istvan Bohata, Dung Tran, Paul Smith, Con Saris
Fantech recognise the important contribution of its staff to the success of the company and thanks them, particularly those who have reached 10 or more years of service.
30 years
Simon Pollard
Fantech VIC - Technical Officer
Simon joined Fantech aged 45, has retired twice, and each time been enticed back for his technical expertise. “I have travelled throughout Australia and Asia during my time at Fantech. In the early days I would troubleshoot problems out on site; I have also worked in the R&D area and later in-house quality assurance.” Now 75, Simon works one day a week, and spends time at the Newhaven Yacht Squadron at Phillip Island in South East Victoria.
25 years
Con Saris Fantech VIC - Axial Supervisor
A sheetmetal worker by trade, Con began as an assembler, working his way to the supervisor role. “The people here are great to work with and we like to have a joke. I receive great satisfaction from our achievements, especially when we exceed a customer’s expectation.” A passion for all things retro he often frequents antique shops, and enjoys the outdoors.
Paul Smith Fantech VIC - Internal Sales Engineer
20 years
Paul worked in the export department for a few years and still looks after Fiji and the Pacific Islands. He recalls the Fijian airport project as one of his most memorable because of its size and the large roof fans. “There’s always something new and challenging to look forward to in each project which makes the job interesting.” Paul likes motorbikes, travelling and touring holidays where he can combine the two.
Alison Hamlyn
Air Design - Procurement Manager Alison joined Air Design in 1986, and after 5-years took a 5-year break. She returned to Air Design in 1996. “I like being part of a business that offers quality products and a high level of service – it’s exciting and challenging, making sure customer’s requirements are met.” Alison keeps healthy by going to the gym.
15 years
Kent Taylor Air Design - State Sales Coordinator
Camaraderie with staff and customers is what Kent values most about his job. “I enjoy training the sales team and watching them develop. Also, the diversity of projects keeps it exciting, selling fans to a Siberian gold mine, for instance.” Kent likes to camp, fish and hunt.
Istvan Bohata Fantech VIC - Fan Assembler Istvan likes the ‘big family’ atmosphere of Fantech. He remembers the customer functions at the previous head office facility in Mulgrave and “had goose bumps when a bagpipe band played at the factory as part of the late Jack Pirie’s retirement send-off.” Istvan enjoys gardening, holidaying and working as social club barman.
Nick Del Re Systemaire - Stores Nick has been in sales, manufactured metal V/form filters, and has spent time on-site changing filters, but prefers working in the warehouse. “I’ve seen a lot of changes over the years, and each day is a challenge, but we’re heading in the right direction.” He enjoys travelling and watching the West Coast Eagles AFL football team play.
10 years
Dung Tran
Fantech VIC - Fan Assembler
“I like the clean environment of Fantech’s factory and building different types of fans surrounded by friendly people.” On the weekends Dung enjoys taking his family out, renovating their home and watching soccer.
Allan Braines
Fantech Albury - Border Region Representative
Allan spends a lot of time on the road travelling and likes the diversity of his job. “My main customers are mechanical services contractors and electrical wholesalers so I get a good cross-section of the industry.” He is currently striving for fitness and doing karate.
John Pratt
Fantech VIC - Despatcher “I like the people I work with; they always make you laugh.” A keen Blues (AFL Carlton Football Club) supporter, John enjoys having a drink with friends and wagering a bet.
Sue King
Fantech SA Admin & Sales Support Clerk
Being able to help people gives Sue great satisfaction, especially when she exceeds their expectations. “I really enjoyed the challenge of designing the internal space and fittings for the new building and the feedback was fantastic.” Her hobbies include walking, gardening and spending time with family and friends.
Dianne Polley
Fantech VIC - Accounts Payable Clerk No day is the same for Dianne as she communicates with the other branches and organises payment of Fantech’s accounts. “Away from work I like to spend time with the family and attend my daughter’s calisthenics competitions.”
Anthony Lamaro
Fantech VIC - Southern Regional Sales Manager Providing customers with support and the highest quality product solutions is something that Anthony enjoys as he sets about building long-term relationships. “There is a sense of achievement when projects I’ve been involved with are completed.” At home three young children keep him busy in his spare time.
Iqbal Sadique
Fantech VIC - Fan Assembler Iqbal likes the working environment at Fantech – the staff are co-operative and understanding, making it an enjoyable place to be. “My most memorable moment is receiving the shield for completing 10 years’ service earlier this year”. Away from work he likes to cook and read books.
Barbara Boyle
Fantech VIC - National Sales and Events Coordinator Wearing many hats, Barbara works with staff in all branches across Fantech and Elta Group, nationally and internationally. “It’s very rewarding to see events and staff functions come together successfully”. Barbara loves reading, walking, studying and helping support people through challenging times.
David Hansen Fantech NSW - Fantech Trade Ventilation Specialist
“Out on the road visiting customers most of the time, I love the flexibility and meeting new people.” He recalls the 2015 Anzac Day hailstorm, the massive damage it caused to the Fantech Sydney facility and the way management and staff rallied to ensure customers were not let down. At home an adventurous 3-year-old daughter keeps him busy.
Changing of the guard
Fans by Fantech
After an impressive six years at the helm as Chief Executive Officer of Elta Group Asia region, Peter Wingfield’s role will change, focusing on the development of the Airepure business.
Product Selection Program with Stuart Bryson
Peter founded Airepure Australia with friends Jim McIntosh and Roger Van Oosten in 1998, and was Managing Director when the company was acquired by the Elta Group in January 2011. His extensive knowledge and understanding of the building services industry and astute management skills were recognised by the Elta Group Board, and within a year he had taken on the wider role of Chief Executive Officer of the entire Elta Group Asia Pacific region.
Hints and Tips
Peter flourished in this role with an unyielding commitment, energy Left to right: Peter Wingfield and drive for both Fantech and the and Mark Rickard group. This has enabled him to endure challenging periods such as the global financial crisis, while continuing to move forward. With Peter’s change in direction providing the impetus, the Elta Group Board decided to segment the growing Asia Pacific region.
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The promotion After eight years at Fantech New Zealand, Mark Rickard recognises Mark’s will become Chief Executive skillset and Officer for the Fantech Group of business units and brands, determination… effective 1 January, 2017. The promotion recognises Mark’s skillset and determination following his appointment as Managing Director of Fantech New Zealand in 2014 and the hard work he and his team did to establish the New Zealand operation in an enviable market-leading position.
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Similarly, Nick Heaton was appointed Chief Executive Officer of Elta Group Asia based on his proven track record in business. Nick has been working in his new role since 1st October where he is responsible for the strategic development of all existing business units and brands in the Asian region. The changes within the Elta Group will enable greater focus in each region and provide an even better service and improved solutions for customers.
New Intelligent Ventilation Training Program An informative one-day training program focused on Intelligent Ventilation Solutions will be available to contractors, consultants and developers in 2017. Fantech Intelligent Ventilation Product Manager Peter Henry said technology was driving ahead very fast and producing smarter, more efficient ventilation solutions. “Fantech has embraced these changes and offers a range of new products that can increase the energy efficiency of a building’s total HVAC system and improve car park ventilation design” he said. “We believe that intelligent ventilation can reduce costs and therefore we want to share our knowledge of these smart technologies through the new training program. This new training complements the popular Engineer’s Training Program which Fantech has been running since 2008. Both programs are offered free of charge to industry members and have a very technical focus.
Exporting a Schedule to Excel Once you have selected and placed fans and silencers into a Schedule, the Fantech Product Selection Program can output the data into a customised Excel file layout that best suits you. When in the Edit Schedule screen, click the Export menu item and choose Schedule. First, choose the format to export to (such as Excel, XML, CSV) and the layout: horizontal (headings across the top) or vertical (headings down the side). You can then manually add the data types you want to include in the output, by selecting from the Available box and clicking Add to move them to the Selected box. Use the Up and Down and Remove to re-sort the fields in the order you need. You can also add as many Blank Rows/ Columns as you need as placeholders for data which will be manually added later. Repeat this process for both fan and silencer data. Then click the Create Document button to output the data. Version 5.4 of the Selection Program can be downloaded from the Fantech website. Remember to use the autoupdater to make sure you’ve got all the latest features.
Leading experts within the Fantech team will conduct the program where participants will learn: • How to design a low-pressure duct system using electronic VAV diffusers. This has the potential to save capital and running costs while improving individual control and comfort for the building occupants • How to design an effective car park ventilation solution using Jet fans and a simple controls strategy • The benefits of EC motor technology and the most suitable applications for Demand Control Ventilation systems.
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Peter said the aim of the program …tools to put the was to educate participants and provide them with tools to put the new technology new technology into practice into practice… and create intelligent ventilation solutions for their customers. “Training programs are also particularly valuable for newcomers to the industry as they provide a great opportunity for participants to network and meet new people.”
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The Intelligent Ventilation Training Program will be held at various locations around Australia and New Zealand with dates and venues to be announced in early 2017. Places are limited so please register your interest in the program as soon as possible. To register please contact Wayne Norton at wnorton@fantech.com.au
New Fonterra HQ - a lean, clean dairy machine Dairy giant Fonterra has consolidated its New Zealand workforce and implemented activity-based working systems as part of a relocation to a new purpose-built building near Auckland’s waterfront. The $100 million seven-storey 16,000m² Fonterra Centre, with an adjacent four-level basement car park, is one of five in the precinct owned by Goodman Property Trust. Fletcher Building began construction in November 2013, and on 29 February 2016 Fonterra’s staff started moving in.
New Fonterra Headquarters, Auckland
The company’s environmentally conscious and sustainable approach to business was a priority in the design of the new building, and spilled over to new work practices. A global ID card, IP-based telephony and followme printing were introduced to improve the efficiency of a mobile international workforce.
Economech Services Project Manager Wayne Hastie said efficiency, reliability and customer support were crucial in the decision to award the fan supply to Fantech. “There was quite
extensive work required to package the large smoke exhaust fans, balancing acoustics and coordination with the structure and architecture. Fantech assisted us throughout the selection process providing us with a workable cost-effective solution.” Environmentally Sustainable Design principles were implemented throughout the building. A combination of AC and EC fans were specified to help achieve the 5-Star New Zealand Green Building Council rating for base build. “EC fans are definitely the way of the future; however, they are not appropriate, or available for all so there is still a need Environmentally products, for quality AC fans”, Wayne said.
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Sustainable Design principles were implemented…
Economech Design Engineer Michael Gilmore said air conditioning control zones were less than 75m2 and outdoor air supply was 1.5L/s/m2 to promote a quality office environment. A chiller plant optimisation control strategy maximised cooling output with minimal energy input.
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“Occupancy and CO2 sensors were used extensively in conjunction with EC fans and fan coil units”, Michael said. “Fan speeds dropped when CO2 was within acceptable limits and the entire system, including lights, was turned off when not required to minimise electrical input whilst maintaining occupant comfort.” Michael said the reclaimed site presented challenges for architects with the base rock buried deep below a shallow water table. “Ceiling heights were restricted in the basement structure which meant traditional ducting systems were not feasible for ventilating the car parks. Fantech’s EC JetVent fans which thrust air forward using impulse technology were installed to move air around the car park and prevent the build-up of pollutants.” Other environmental initiatives found in the building include a highly engineered building façade to optimise natural light, occupant comfort and minimise energy use; external ‘green walls’ spanning the full height of the building and grey-water harvesting.
- the next step in HVAC system efficiency A new and more flexible Variable Air Volume (VAV) system is helping consultants and contractors take the next step in HVAC system efficiency whilst having the potential to save on capital costs. For the past 30 years VAV systems have been the preferred air distribution method. Traditionally these have incorporated an Air Handling Unit or Fan Coil Unit with AC fans connected to a high-pressure duct network that delivers air through an inefficient VAV box with a fixed geometry diffuser. EC fans have helped to improve the energy efficiency, but the system remains moderately efficient and is limited in that it cannot be adapted to system layout changes and has the potential for noise issues. Fantech has addressed these shortcomings and developed a fully integrated VAV system known as AirLink. By utilising multiple technologies and Static Regain Duct Design, AirLink minimises energy consumption and delivers a more efficient, more adaptive air distribution solution to help create a comfortable indoor space. Capable of precise air delivery to every room, this flexible VAV solution is easy to re-zone ...this flexible VAV and changes to the system layout can be made quickly if required. solution is easy to
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When ducting is designed with re-zone… the Static Regain method a capital saving is achievable in almost all cases. Independent analysis that supports this has been produced based on a range of different buildings in Australia.
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The AirLink VAV system includes four key components: 1. Air Design Air Handling/Fan Coil Units, fitted with highly advanced single or multiple energy saving EC fans that can deliver the full range of air flows with maximum efficiency. 2. Rickard electronic Variable Air Volume (VAV) diffusers. These are intelligent modular systems that can be zoned into independently controlled comfort areas and significantly reduce power consumption of the air handling system. 3. Fantech adjustable pitch axial fans. They incorporate high performance impeller blades that harness the latest design technologies to deliver enhanced pressure development, energy efficiency and reduced noise levels. 4. A low-pressure duct system utilising static regain to ensure even pressure across the diffusers and reduce commissioning time as the duct design is self-balancing. This integrated system is very effective in applications where the occupancy level and conditions vary during the day. The ventilation rate automatically adjusts to meet these changing requirements of the area, minimising energy consumption while helping to maintain a healthy and productive environment. The extensive range of sizes for each component make the AirLink system suitable for a vast range of commercial buildings, including schools and universities, hospitals, convention centres and office blocks.
Ballarat Aquatic and Lifestyle Centre
Trevena celebrates 60 years Neil was 16 when he started in the family business (B&E Trevena) as an apprentice under his father. “Rob brought drafting skills to the business when he joined dad and I in 1980”, Neil said. “His skills in this area, along with his ability to quote projects added The business another dimension to the business and enabled us to expand.” continued to grow
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In 1993 Bruce and Elizabeth retired and evolve leaving their sons in control – Rob supervising office duties and Neil on-site managing projects. The business continued to grow and evolve; and following Rob’s retirement in 2003, a maintenance arm, TPSAir (Trevena Property
Christmas donation
– a lifeline to those in crisis This Christmas Fantech will donate funds, otherwise used to buy Christmas cards, to national charity Lifeline. The late Reverend Dr Sir Alan Walker founded Lifeline in 1963 after taking a call from a distressed man who later took his own life. He launched a free 24-hour phone crisis support line (13 11 14), a lifeline for anybody experiencing a personal crisis.
Services), was introduced to service the larger projects now being undertaken.
Project manager Derek Toering said Trevena was involved with the redevelopment and expansion of the Ballarat Aquatic and Lifestyle Centre. The new facility included new change rooms, a 50 metre 8-lane multi-purpose indoor pool with moveable boom and retractable seating for 850 people. “We used large Fantech fans in the main plant rooms where they operate continuously over a long period to serve the fabric duct above the pool. We needed a reliable fan and knew we could depend on Fantech’s quality for years to come.” The pool opened in May 2015. Fantech congratulate Trevena Sustainable Heating & Cooling on reaching their 60-year milestone. Suicide remains the leading cause of death for Australians aged between 15 and 44. Every day we lose more than seven people to suicide and over 210 attempt to end their lives. Lifeline’s telephone crisis and online chat support help prevent suicide and rebuild lives through self-help resources. For further information, or if you would like to donate, visit www.lifeline.org.au
WOULD YOU LIKE MORE INFORMATION? Please send me a copy of the new 2016 Fans by Fantech catalogue Please send me a copy of the Fans by Fantech Product Selection Program. Please send me a copy of the AirLink brochure. Please send me a copy of the JetVent Car Park Ventilation Solution Guide
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Trevena head office
“2015 was a landmark year as we rebranded to become Trevena Sustainable Heating & Cooling,” Neil said. “This emphasised a desire to expand, using our reputation for a high quality commercial product to access other markets.”
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Fantech Contacts
In 1956 Bruce and Elizabeth Trevena began a small business manufacturing ductwork and casings from the rear shed of their family home in Ballarat East. With the help of their sons Neil and Robert, Trevena developed and now offers a full range of mechanical heating, cooling and ventilation services for both the commercial and residential sectors.
Australia Adelaide Albury Brisbane Canberra Coffs Harbour Darwin Hobart Launceston Melbourne H.O. Newcastle Perth Sydney Townsville Wollongong
(08) 8294 0530 (02) 6025 1866 (07) 3299 9888 (02) 6280 5511 (02) 6652 9435 (08) 8947 0447 (03) 6273 6455 (03) 6344 6888 (03) 9554 7845 (02) 4961 6088 (08) 9209 4999 (02) 8811 0400 (07) 4775 5222 (02) 4226 5133
New Zealand Auckland H.O. Christchurch Wellington
(09) 444 6266 (03) 379 8622 (04) 566 0532
Asia For agents in the Asian region call (603) 7846 0340 or visit www.eltafantechasia.com
Address: .............................................................................................................................. Suburb: ................................... State:.......................... Postcode: ...................................... Tel: .......................................... Fax: ........................... E-mail: ........................................... Photocopy this form and mail or fax the information to: Fantech Pty. Ltd., 42 - 62 Pound Rd West, Dandenong South, Vic. 3175, Australia. Fax: 61-3-9554 7833 or E-mail: hgarcia@fantech.com.au
Visit our website at www.fantech.com.au