Stay Alloy's Premium Welding Products by FastServ Supply

速

PREMIUM WELDING PRODUCTS

Star Alloys premium welding products

STAR ALLOYS WELDING SUPPLIES TM

BRAZING, ELECTRODES, MIG WIRE, TIG WIRE & WELDING ACCESSORIES • Premium alloys for all types of Automotive & MRO welding, joining, and brazing repairs • The best welding electrodes in the industry, in the highest quality packaging available • For repairing all types of metals and alloys, and all types of vehicles, equipment and structures • Products for welding and joining many materials, including mild steel, low & medium carbon steels, low alloy steels, stainless steels, cast iron, aluminum, aluminum alloys, manganese, zinc alloys, dissimilar steels combinations, sheet metal, galvanized metals, copper and brass • High quality MIG Alloys in spools of solid wire or flux-coated wire • High performance cutting/chamfering electrodes • Brazing technology for brazing repairs made easy, clean and strong • Accessories that make your job safer, easier and more efficient • Fewer products to accomplish all of your repair needs, with no sacrifice in performance

Brazing Rod 67FC SILVER BRAZING PART NO. F41820 F41976 F41977

DIAMETER 3/64″ 1/16″ 3/32″

LENGTH 18″ 18″ 18″

FLUX COLOR Pink Orange Pink

PACK SIZE

15′ (10 pcs) 15′ (10 pcs) 24′ (16 pcs)

• Super active flux coated, cadmium free, silver brazing alloy with maximum silver content • Special “Fast Flow” flux coating provides twice the base metal cleansing action of conventional silver flux coatings • Odorless rubberized compound flux coating is totally flexible and non-fragile • The only flux coated silver brazing alloy strong enough to clean oxidized stainless steel • Can be used on almost any ferrous or non-ferrous metal except aluminum and magnesium • Excellent for color matching on stainless steel and nickel • Works on brass, copper, and stainless steel • 67FC Silver can be used with either an oxy/acetylene torch or MAPP® gas

Torch Setting: ��Slightly carburizing Working Temperature: ��1210°F Melting Range: ��1140°F (Solidus); 1200°F (Liquidus) Tensile Strength: ��71,000 psi Yield Strength: ��60,000 psi Elongation: ��25% Hardness: ��Brinell 130 Work Hardness: �� Rockwell C41-54; Brinell 380-550, Vickers 400-580

80FC BRONZE BRAZING PART NO. F41821 F41979

DIAMETER 3/32″ 1/8″

LENGTH 18″ 18″

FLUX COLOR Blue Blue

PACK SIZE 5 lbs 5 lbs

• Triple deoxidized bronze brazing alloy with “Anti-Glare” moisture sealed flux coating • Unique “Anti-Glare” flux coating eliminates harsh chemical odors and the bright orange, visibility blocking glare of conventional sodium type flux coatings • Flux cleansing action is exceptional on dirty steels and cast irons • Ideal for joining copper base metals, cast iron, steels, including galvanized plated steels, thin sections and dissimilar metal combinations • Fills gaps and holes • 80FC Bronze is used with an oxy/acetylene torch

Torch Setting:. . . . . . . . . . . . . . . . . . . Neutral flame Working Temperature:. . . . . . . . . . . 1595°F Melting Range:. . . . . . . . . . . . . . . . . 1583°F to 1620°F Tensile Strength: . . . . . . . . . . . . . . . . 71,000 psi Yield Strength:. . . . . . . . . . . . . . . . . . 64,000 psi Elongation:. . . . . . . . . . . . . . . . . . . . . 27%

31AZ BRAZING ROD F41854 • 5/32″ diameter x 18″ long • • • • • • • • • • •

Packed in 1 lb tubes Self-fluxing brazing alloy for thin aluminum, magnesium and zinc base metals Can be used with MAPP® gas or Propane Provides a good color match in many cases where appearance is important Deposits can be painted, plated, and machined Anti-drip properties No flux required Will not cause galvanic corrosion Cadmium and Lead free Excellent hole filling, pinhole and larger holes Exceptional gap filling properties

Tensile Strength: . . . . . . . . . . . . . . . . 50,000 PSI Melting point:. . . . . . . . . . . . . . . . . . . 732°F Bond Strength:. . . . . . . . . . . . . . . . . . 28,000 PSI Meets Mil Spec:. . . . . . . . . . . . . . . . . MIL-R-4208

We Know MRO!

Star Alloys premium welding products

Welding Electrodes 220MS (MILD STEEL) PART NO. F41835 F42010 F41836 F41838 F41837

FLUX PACKAGE 50# BULKPACK COLOR SIZE PART NO.

DIAMETER LENGTH 1/16″ 3/32″ 1/8″ 5/32″ 3/16″

14″ 14″ 14″ 14″ 14″

Tan Gold Gold Gold Gold

5 lbs 10 lbs 10 lbs 10 lbs 10 lbs

F42008 F42011 F42009

• Universal all-position electrode ideally suited for repair and fabrication of all types of mild steel and sheet metal • Excellent for poor fit situations and joining sheet metal to thick stock • No sticking and easy restrike • Easily repairs galvanized steel even if dirty and greasy; saves prep time • Replaces any 60 series (6010, 6011, 6013, etc.) electrode but has a higher tensile strength and elongation percentage • Electrode can be bent without flux breakage • Contact (drag) type transfer allows electrode to weld by itself

Tensile Strength: �� 83,000 psi Yield Strength: �� 75,000 psi Elongation: �� 25% Welding Positions: �� flat, horizontal, flat up and down, and overhead Recommended Current: �� DC Straight (-), Reverse (+) or AC Recommended Amperage Settings (min/max): �� 1/16″ (20/40); 3/32 ″ (50/70); 1/8 ″ (70/110); 5/32 ″ (115/140); 3/16″ (150/200)

1116LH (LOW HYDROGEN) PART NO. F41992 F41826 F41828 F41827

FLUX PACKAGE 50# BULKPACK COLOR SIZE PART NO.

DIAMETER LENGTH 3/32″ 1/8″ 5/32″ 3/16″

14″ 14″ 14″ 14″

Gray Gray Gray Gray

10 10 10 10

lbs lbs lbs lbs

F41993 F41990 F41994 F41991

• Low Hydrogen, high strength DC electrode for joining low and medium carbon steels. low alloy steels, and construction steels • Low spatter yield, self-releasing slag and uniform ripple deposits • 1116LH has an extra low moisture content to reduce hydrogen induced cracking in the weld • Welds even dirty and greasy steel; saves prep time • Replaces any 70 series electrodes (7014, 7018, 7024, etc.) but has a higher tensile strength and elongation percentage • Operates in all positions

Tensile Strength:. . . . . . . . . . . . . . 120,000 psi Yield Strength: . . . . . . . . . . . . . . . 96,000 psi Elongation: . . . . . . . . . . . . . . . . . . 23% Welding Positions:. . . . . . . . . . . . . . . Flat, Vertical Up and Down, Horizontal, and Overhead Recommended Current:. . . . . . . DC Reverse (+) Recommended Amperage Settings (min/max):. . . . . . . . . . . 1/8 ″ (100/140); 5/32 ″ (140/190) Flux Color:. . . . . . . . . . . . . . . . . . . Gray

Welding Techniques: For the majority of materials to be welded with these elctrodes, minimum preheats between 212°F 176;F (100°F 176°C) and 392°F 176°F (200°F 176°C) is required to avoid hydrogen induced “cold” cracking. Remove all surface contaminants. Maintain a short arc gap and use a stringer or slight weave technique. Chip slag thoroughly between passes

2200DS (DISSIMILAR STEELS) PART NO. F41840 F41839 F41841 • • • • • • • • • •

FLUX PACKAGE 50# BULKPACK COLOR SIZE PART NO.

DIAMETER LENGTH 3/32″ 1/8″ 5/32″

12″ 12″ 12″

Light Gray Light Gray Light Gray

5 lbs 5 lbs 5 lbs

F42016

Excellent for stud pulling and broken stud and bolt removal Special all-position high tensile strength electrode for all steels and dissimilar metals Unique “Quick Freeze” coating simplifies vertical down and up welding Ideal for poor fit up joints in all positions Controlled weld puddle allows for filling holes and joining dissimilar steels Welds even dirty and greasy metal; saves prep time Use to solve the problem of welding “mystery metals” Creates very little smoke compared to other electrodes Runs with very low spatter, so it’s safer to operate Ideal for repairing tools, dies, spring steel and any dissimilar metal combinations, except for aluminum and copper alloys

Tensile Strength as Welded:. . . . 128,000 psi Tensile Strength Work Hardened:. . . . . . . . . . . . . . 186,000 psi Yield Strength: . . . . . . . . . . . . . . . 90,000 psi Elongation: . . . . . . . . . . . . . . . . . . 32% Welding Positions: . . . . . . . . . . . . . . . Flat, Horizontal, Vertical Up and Down, and Overhead Recommended Current:. . . . . . . DC reverse (+) or AC Recommended Amperage Settings (min/max): . . . . . . . . . . . . . 5/64″ (35/55); 3/32″ (35/70)1/8″ (60/110); 5/32″ (75/140) Hardness:. . . . . . . . . . . . . . . . . . . . Rockwell B97; Brinell 320

513MN (MANGANESE) PART NO. F42047 F41848 F42048

• • • • • • •

DIAMETER 1/8″ 5/32″ 3/16″

LENGTH 14″ 14″ 14″

FLUX COLOR PACKAGE SIZE Dark Gray Dark Gray Dark Gray

10 lbs 10 lbs 10 lbs

Joining, cladding, and repairing electrode for manganese steel that can be flame cut Spray transfer allows for smooth uniform overlays Work hardens easily in service Outlasts conventional hard facing alloys by as much as 10 to 1 in high impact applications Welds even dirty and greasy metal; saves prep time Ideal for repairing rail and construction equipment manufactured of manganese steel Also recommended for hammers, crushers, and a variety of parts designed to resist impact

We Know MRO!

Welding Positions:. . . . . . . . . . . . .Flat, Vertical Up, Horizontal, and Overhead Recommended Current:. . . . . . . DC reverse (+) or AC Recommended Amperage Settings (min/max):. . . . . . . . . . . 1/8 ″ (90/125); 5/32 ″ (125/170); 3/16″ (160/225) Tensile Strength:. . . . . . . . . . . . . . 116,000 psi Elongation: . . . . . . . . . . . . . . . . . . 38% Hardness:. . . . . . . . . . . . . . . . . . . . Rockwell B87-96; Brinell 170-220; Vickers 180-230 Work Hardness:. . . . . . . . . . . . . . . Rockwell C41-54; Brinell 380-550, Vickers 400-580

Star Alloys premium welding products

Welding Electrodes 1120HF (HARDFACING) PART NO. F41849 F42055 F42053

DIAMETER LENGTH 1/8″ 5/32″ 3/16″

14″ 14″ 14″

FLUX PACKAGE COLOR SIZE Gray Gray Gray

10 lbs 10 lbs 10 lbs

50# BULK PART NO. F42056

• A unique electrode combining unsurpassed weldability and high hardness for excellent abrasion resistance and moderate impact resistance • Ideal alloy combination where hardness and toughness are required on carbon and alloy steels, manganese steels, and cast iron • Wide-bead capability with low spatter, easy restrike, smooth overlays, high deposition, and self-releasing slag

111C (CHAMFERING) PART NO. F41846 F42036 • • • • • •

DIAMETER LENGTH 1/8″ 5/32″

14″ 14″

FLUX PACKAGE COLOR SIZE Black Black

10 lbs 10 lbs

Welding Positions:. . . . . . . . . . . . . . . Flat, Horizontal Recommended Current: . . . . . . . . DC Reverse (+) or AC Recommended Amperage Settings (min/max):. . . . . . . . . . . . . 1/8″ (110/140); 5/32″ (160/200); 3/16″ (210/270) Tensile Strength: . . . . . . . . . . . . . . . . N/A Elongation:. . . . . . . . . . . . . . . . . . . . . N/A Hardness:. . . . . . . . . . . . . . . . . . . . . . Rockwell C58-60, Vickers 670-700 Flux Color:. . . . . . . . . . . . . . . . . . . . . . Gray

50# BULK PART NO. F42035

Chamfering/Cutting electrode with excellent arc blast force and restrike capability Reactionary black coating creates the highest levels of arc blast Special coating elements form an electrically conductive “cup” for ease of restrike Can be used on all metals that can’t be cut with an oxy/acetylene torch Can gouge, bevel or cut all metals including stainless steels, aluminums and copper Excellent for the removal of stainless steel joints and overlays; No oxygen required

Welding Positions:. . . . . . . . . . . . . . . Flat, Vertical up, Vertical down, Horizontal, Overhead Recommended Current: . . . . . . . . DC Straight (-) or AC Recommended Amperage Settings (min/max):. . . . . . . . . . . . . 1/8″ (170/250); 5/32″ (220/330)

51CI (CAST IRON) PART NO. F42044 F41847 F42045

DIAMETER LENGTH 3/32″ 1/8″ 5/32″

14″ 14″ 14″

FLUX PACKAGE COLOR SIZE Black Black Black

5 lbs 5 lbs 5 lbs

• One of a kind heavily copper clad “Tri-metal” cored cast iron electrode • High efficiency weld metal transfer totally eliminates electrode overheating • Proprietary copper-nickel-iron deposit chemistry yields the ultimate combination of softness, ductility and tensile strength, for exceptional machinability • Easily welds even dirty and greasy cast iron; saves prep time • High deposition rate creates an extremely narrow heat affected zone • Suitable for all weldable cast irons that require post weld machining

Welding Positions:. . . . . . . . . . . . . . . flat, vertical up, horizontal, overhead Recommended Current: . . . . . . . . DC reverse (+) or AC Recommended Amperage Settings (min/max):. . . . . . . . . . . . . 3/32″ (50/70); 1/8″ (70/100); 5/32″ (100/130) Tensile Strength: . . . . . . . . . . . . . . . . 77,000 psi Yield Strength:. . . . . . . . . . . . . . . . . . 54,000 psi Elongation:. . . . . . . . . . . . . . . . . . . . . 30% Hardness:. . . . . . . . . . . . . . . . . . . . . . Rockwell B84-88; Brinell 176; Vickers 185 Work Hardness:. . . . . . . . . . . . . . . . . Rockwell C41-54; Brinell 380-550, Vickers 400-580

521AL (ALUMINUM) PART NO. F42068 F41853 F41852

DIAMETER LENGTH 5/64″ 5/64″ 1/8″

10″ 10″ 14″

FLUX PACKAGE COLOR SIZE White White White

2.5 lbs 5 lbs* 5 lbs*

50# BULK PART NO. F42069 F42065

* 5 lb. package consists of two 2.5 lb packages • Silicon aluminum ARC welding and TORCH brazing electrode with exceptional flux durability and self-lifting slag • A universal electrode for welding all cast, wrought and extruded aluminum and aluminum alloys in all positions • Excellent for joining dissimilar grades of aluminum and clean, painted or dirty aluminum

Recommended Current:. . . . . . . DC reverse (+) Recommended Amperage Settings (min/max):. . . . . . . . . . . 5/64″ (35/70); 1/8 ″ (60/110) Elongation: . . . . . . . . . . . . . . . . . . 18% Welding Positions: . . . . . . . . . . . . All Positions Tensile Strength:. . . . . . . . . . . . . . 34,000 psi Yield Strength: . . . . . . . . . . . . . . . 20,000 psi

38SS (STAINLESS STEEL) PART NO. F42032 F41845 F41844 • • • • • •

DIAMETER LENGTH 5/64″ 3/32″ 1/8″

12″ 12″ 12″

FLUX PACKAGE COLOR SIZE White White White

5 lbs 5 lbs 5 lbs

Special all position stainless steel electrode Unique “Quick Freeze” coating simplifies vertical down and up welding Ideal for poor fit up joints in all positions Controlled weld puddle allows for filling holes on stainless steels Welds all stainless steels, including those that contain molybdenum Welds even dirty and greasy stainless steels; saves prep time

Welding Positions: . . . . . . . . . . . . flat, horizontal, vertical up and down, and overhead Tensile Strength:. . . . . . . . . . . . . . 80,000 psi Yield Strength: . . . . . . . . . . . . . . . 56,000 psi Elongation: . . . . . . . . . . . . . . . . . . 42% Hardness:. . . . . . . . . . . . . . . . . . . . Rockwell B96; Brinell 209

We Know MRO!

Star Alloys premium welding products

Mig Wire 220MS (MILD STEEL) SOLID WIRE PART NO. F41997 F41829 F41831 F41830 F41998 F41833 F41832 F41834 F42004

WIRE DIAMETER .023 .023 .030 .030 .030 .035 .035 .035 .045

220MS (MILD STEEL) FLUX CORED WIRE

SPOOL SIZE

PART NO.

2 lbs 11 lbs 2 lbs 11 lbs 33 lbs 2 lbs 11 lbs 33 lbs 33 lbs

F42000 F41999 F42003 F42002 F42005

• A mild steel welding wire that produces high quality welds when used on dirty, oily or rusted steel, sheet metal, galvanized steel, and construction work • Engineered to provide porosity-free, x-ray quality welds at the highest tensile strength Welding Positions: ��all positions Tensile Strength: ��up to 85,000 psi Elongation: ��25% Operating Range: ��.023 (35-70 amps); .030 (50-100 amps); .035 (100-150 amps) Shielding Gas: ��75%Ar/25%CO2

1116LH (LOW HYDROGEN) SOLID WIRE PART NO. F41822 F41982 F41824 F41823 F41825 F41984 F41985 F41981

WIRE DIAMETER .023 .030 .035 .035 .035 .035 .035 1/16″

PART NO. F42024 F42023 F41842 F42025 F41843 F42028

WIRE DIAMETER .023 .023 .030 .030 .035 .035

11 lbs 11 lbs 2 lbs 11 lbs 33 lbs 10 lbs 33 lbs 33 lbs

F41983 F41984 F41985 F41987 F41988

F42059 F42060 F42061 F41850 F42063 F42449 F41851

WIRE DIAMETER

PART NO.

2 lbs 10 lbs 2 lbs 10 lbs 2 lbs 12.5 lbs

F42030 F42029

.023 .030 .030 .035 .035 .045 .045

SPOOL SIZE 1 lb 1 lb 3 lbs 1 lb 3 lbs 1 lb 16 lbs

We Know MRO!

WIRE DIAMETER .030 .030 .035 .045 1/16″

SPOOL SIZE 2 lbs 10 lbs 2 lbs 33 lbs 33 lbs

38SS (STAINLESS STEEL) FLUX CORED WIRE

• Excellent for welding 300 series stainless steels • Designed to deposit smooth, corrosion resistant welds without cracking or porosity • Can be used as a build-up prior to applying harder overlays Welding Positions: ��all positions Tensile Strength: ��up to 83,000 psi Elongation: ��36% Operating Range: ��.023 (50-125 amps); .035 (100-150 amps) Shielding Gas: ��Ar or CO2 mix

PART NO.

2 lbs 10 lbs 2 lbs 11 lbs 33 lbs

• A flux cored welding wire designed for low and medium alloy steels Welding Positions: �� all positions Tensile Strength: �� up to 120,000 psi Elongation: �� 23% Operating Range: �� .030 (75-120 amps); .035 (90-150 amps) Shielding Gas: �� 75%Ar/25%CO2

SPOOL SIZE

521AL (ALUMINUM) SOLID WIRE

SPOOL SIZE

1116LH (LOW HYDROGEN) FLUX CORED WIRE PART NO.

38SS (STAINLESS STEEL) SOLID WIRE

.030 .030 .035 .035 .045

• A mild steel flux cored welding wire designed to weld carbon steel • Produces smooth arc action, low spatter, full slag coverage and easy slag removal • Use for lap and butt welds on galvanized sheet metal and repair of automotive sheet metal Welding Positions: �� all positions Tensile Strength: �� up to 85,000 psi Elongation: �� 26% Operating Range: �� .030 (40-100 amps); .035 (100-130 amps); .045 (130-160 amps) Shielding Gas: �� 75%Ar/25%CO2

SPOOL SIZE

• Designed to provide high-strength welds on low and medium alloy steels, including high strength steels such as T-1, HY-80/90, and proprietary alloys such as T-1 type A & B, Marjari R, Cor-Ten, Manganese, and Vanadium • Deposits are tough yet machinable • Can be used as a build-up prior to applying harder overlays Welding Positions: �� all positions Tensile Strength: �� up to 120,000 psi Elongation: �� 23% Operating Range: �� .023 (35-70 amps); .030 (75-120 amps); .035 (90-150 amps); 1/16″ (150- 200 amps) Shielding Gas: �� 75%Ar/25%CO2

WIRE DIAMETER

WIRE DIAMETER .035 .035

SPOOL SIZE 2 lbs 10 lbs

• A flux cored welding wire designed for welding 300 series stainless steel • Designed to deposit smooth, corrosion resistant welds without cracking or porosity Welding Positions: �� all positions Tensile Strength: �� up to 85,000 psi Elongation: �� 42% Operating Range: �� 75-100 amps Shielding Gas: �� Ar or CO2 mix

• Excellent general purpose, high tensile strength aluminum welding wire • Produces a bright weld finish that is less sensitive to cracking Note: Alloy contains silicon and is not recommended if finished work is to be anodized. Qualified to ER4043 Welding Positions: �� all positions Tensile Strength: �� up to 41,000 psi Elongation: �� 18% Operating Range: �� .023 (50-80 amps); .030 (60-100 amps); .035 (100-150 amps); .045 (150-200 amps) Shielding Gas: �� 100% Ar

Star Alloys premium welding products

1120HF (HARDFACING) FLUX CORED WIRE PART NO. F42050 F42051 F42052

513MN (MANGANESE) FLUX CORED WIRE

WIRE DIAMETER

SPOOL SIZE

PART NO.

.045 .045 1/16″

10 lbs 25 lbs 25 lbs

F42046

WIRE DIAMETER .045

SPOOL SIZE 25 lbs

• A very high deposition manganese alloy for severe impact • Excellent in all positions • Deposits are flame cuttable, forgeable, and can be built up to unlimited heights • Ideal for rebuilding manganese steel components such as rails, switches, frogs, bucket teeth, hammers, etc.

• A complex alloy designed to offer excellent abrasion resistance along with moderate impact resistance • Ideal alloy combination where hardness and toughness are required on carbon and alloy steels, manganese steels, and cast iron • Low spatter, smooth overlays, and high deposition rate • Use on crusher jaws, hammers, bucket lips and teeth, wear plates, pins, axles, shafts, cams, etc.

Welding Positions: ��Flat, Horizontal Tensile Strength: ��N/A Elongation: ��N/A Hardness: ��Rockwell C59-62 Operating Range: ��.045 (125-250 amps); 1/16″ (150-300 amps) Shielding Gas: ��75%AR/25%CO2

Welding Positions: ��all positions Tensile Strength: ��N/A Elongation: ��N/A Hardness: ��As deposited (RC 25); Work hardened (RC 47) Operating Range: ��.045 (125-250 amps) Shielding Gas: ��75%AR/25%CO2

Tig Wire 220MS (MILD STEEL) PART NO. F41995 F42001 F41996 • • • •

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″ 1/8″

36″ 36″ 36″

5 lbs 5 lbs 5 lbs

Universal, all position, mild steel TIG alloy Designed for welding all types of mild and common steels Produces quality weld deposits with superb bead appearance Excellent for filling holes and general repair and fabrication applications

Tensile Strength: ��85,000 psi Yield Strength: ��75,000 psi Elongation: ��22% Recommended Current: ��DC Straight Polarity Shielding Gas: ��Argon Product ID Flag Color: ��No Flag Tag

2200DS (DISSIMILAR STEEL) PART NO. F42012 F42014 F42013

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″ 1/8″

36″ 36″ 36″

5 lbs 5 lbs 5 lbs

• • • •

High alloy TIG wire for all tool steels Designed to produce crack-free welds with very high mechanical properties Ideal for emergency repairs on steels of unknown type Use on all carbon and alloy steels, all tool steels, manganese steel, and specialty steels • Use on any dissimilar metal combinations except for aluminum and copper alloys

Tensile Strength: ��126,000 psi Yield Strength: ��90,000 psi Elongation: ��32% Heat Treatable: ��No Recommended Current: ��DC Straight Polarity Shielding Gas: ��Argon Product ID Flag Color: ��Light Blue

2200HT (HEAT-TREATABLE DISSIMILAR STEELS) PART NO. F42017 F42019 F42018 • • • •

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″ 1/8″

36″ 36″ 36″

5 lbs 5 lbs 5 lbs

For use on all steel and dissimilar steel combinations Completely heat treatable Ideal for emergency repairs on all steels Recommend using preheat and interpass temperature of not less than 300°F; Post weld heat treatment should not exceed 1150°F, a higher temperature may result in hardening

Tensile Strength: ��118,000 psi Yield Strength: ��92,000 psi Elongation: ��20% Heat Treatable: ��Yes Recommended Current: ��DC Straight Polarity Shielding Gas: ��Argon Product ID Flag Color: ��Navy Blue

FLUX SS (STAINLESS STEEL) PART NO. F43276

WIRE DIAMETER

LENGTH

PACK SIZE

3/32″

18″

5 lbs

Tensile strength: ��80,000 PSI Yield Strength: ��56,000 Elongation: ��42% Hardness: ��Brinell 209, Rockwell B96 Recommended Current: ��DC Straight polarity

We Know MRO!

Star Alloys premium welding products

38SS (STAINLESS STEEL) PART NO. F42022 F42447

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″

36″ 36″

5 lbs 5 lbs

• Fast, smooth corrosion-resistant welds in all positions on 302, 304, 308, 309, 316, and 316L stainless steels • Used for fabricating and repair of normal and low carbon molybdenumbearing austenitic stainless steels • Can be used to overlay steel that must resist corrosion • Used to weld pipes, fittings, tanks, etc. in paper mills, food processing, and chemical plants

Tensile Strength: ��80,000 psi Yield Strength: ��56,000 psi Elongation: ��42% Hardness: ��Brinell 209, Rockwell B96 Recommended Current: ��DC Straight Polarity Shielding Gas: ��Argon Product ID Flag Color: ��Clear

51CI (CAST IRON) PART NO. F42041 F41939 F41968 F41847 • • • • • •

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″ 1/8″ 1/8″

36″ 36″ 36″ 36″

5 lbs 1 lb 1 lb 1 lb

The ultimate TIG welding wire for all cast irons (except white) Use to weld heavy or thin sections of cast iron to itself or to steel Welds are fully machinable Parts to be joined should be clean and free of contaminants Use DC Straight Polarity with a shielding gas of Argon or Helium No preheat is necessary

Tensile Strength: ��70,000 psi Yield Strength: ��38,000 psi Hardness: ��88-90 Rockwell B Elongation: ��up to 35% Recommended Current: ��DC Straight Polarity Shielding Gas: ��Argon Product ID Flag Color: ��Black

521AL (ALUMINUM) PART NO. F42057 F42062 F42058

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″ 1/8″

36″ 36″ 36″

5 lbs 5 lbs 5 lbs

• • • • •

Low heat, thin flowing, aluminum TIG alloy For use on all known weldable aluminums including dissimilar grades Deposits have good color match to aluminum Produces high strength welds with good electrical conductivity Use for joining all grades of aluminum sheet, cast, plate, tubing and piping, extrusions, rod, and wire • Commonly used to manufacture and repair furniture, truck bodies, window frames, instruments, and appliances

Tensile Strength: ��up to 35,000 psi Elongation: ��up to 15% Working Temperature: ��1070°F (575°C) Recommended Current: ��AC (High Frequency) Shielding Gas: ��Argon Product ID Flag Color: ��White

A2 (AIR HARDENING STEEL) PART NO. F42071 F42072

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″

36″ 36″

5 lbs 5 lbs

• High alloy TIG welding wire for Air Hardening Tool Steel • Weld deposits are completely heat-treatable and have resistance to high abrasion, mild impact, and wear • Suitable for both hot and cold working applications • Used to weld extrusion dies, punches, mandrels, trimmers, coining and forming dies

Hardness: ��45-50 RC as welded Maximum Hardness: ��59-62 RC Heat Treatment: ��use A-2 procedure Recommended Current: ��DC Straight Polarity Shielding Gas: ��Argon Product ID Flag Color: ��Red

D2 (AIR HARDENING STEEL) PART NO. F42073 F42074

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″

36″ 36″

5 lbs 5 lbs

• High alloy TIG welding wire for repairing high carbon, high chromium air hardening tool steels • Weld deposits are completely heat-treatable • For use on blanking or forming dies, trimmer dies, cold working shears, slitter knives, and punches

Hardness: ��38-42 RC as welded Maximum Hardness: ��59-61 RC Heat Treatment: ��use D-2 procedure Recommended Current: ��DC Straight Polarity Shielding Gas: ��Argon Product ID Flag Color: ��Purple

H13 (HEAT-TREATABLE STEELS) PART NO. F42075 F42076

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″

36″ 36″

5 lbs 5 lbs

• Premium quality, medium hardness alloy for most tool steels • Unique formulation makes this alloy outstanding for repair of all air hardened steels • Weld deposits are highly crack resistant, forgeable, and temperable • Multiple passes can be made • Ideal for repair and build-up of tools and dies, shearing blades, planer plates, anvils, earth borers, pressure rollers, mixer arms, and dredger teeth

We Know MRO!

Hardness: ��38-42 RC as welded Maximum Hardness: ��59-61 RC Heat Treatment: ��use D-2 procedure Recommended Current: ��DC Straight Polarity Shielding Gas: ��M1 (Ar+ CO2); M2 + M3 (Ar + CO2 + O2) Product ID Flag Color: ��Lime Green

Star Alloys premium welding products

Tig Wire P20 (HIGH TEMPERATURE STEEL) PART NO. F42077 F42078 • • • • • • •

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″

36″ 36″

5 lbs 5 lbs

Low alloyed, high temperature, solid TIG welding wire Outstanding for repair of many air hardened steels Weld deposits are highly crack resistant, forgeable, and temperable Multiple passes can be made Deposits offer good mechanical properties and toughness Good resistance to cracking when attacked by caustic soda Suitable for nitriding

Tensile Strength: ��57,000 psi Elongation: ��23% Recommended Current: ��DC Straight Polarity Shielding Gas: ��Argon + CO2 (15-25%) Product ID Flag Color: ��Yellow

S7 (SHOCK–RESISTANT TOOL STEEL) PART NO. F42079 F42080 • • • • •

WIRE DIAMETER

LENGTH

PACK SIZE

1/16″ 3/32″

36″ 36″

5 lbs 5 lbs

High alloy TIG welding wire for shock resistant tool steels Weld deposits are highly shock resistant, completely heat treatable and dense Excellent for medium hot, cold working, and metal to metal wear areas Retains high hardness at 600°F Primarily used on blanking dies, trimmer dies, bending dies, chisel points, hammer faces, punches, and most high shock, cold working applications

Hardness: ��54-58 RC as welded Maximum Hardness: ��62 RC Heat Treatment: ��use S-7 procedure Recommended Current: ��DC Straight Polarity Shielding Gas: ��Argon Product ID Flag Color: ��Orange

Welding Accessories TUNGSTEN ELECTRODES PART NO. F4595 F41784 F41453 F4555 F41398 F4135 F41504 F4770 F41558

• • • • •

SIZE

1/16″ 3/32″ 1/8″ .40 1/16″ 3/32″ 1/8″ 1/16″ 3/32″

DESCRIPTION

PRINCIPALLY USED ON

COLOR

Pure Tungsten

Aluminum, Magnesium

Green

2% Thoriated Tungsten

Carbon Steels, Stainless Steels, Nickel, Nickel Alloys, Titanium, Copper Alloys

Red

1.5% Lanthanated Tungsten

Carbon Steels, Stainless Steels, Nickel, Nickel Alloys, Titanium, Copper Alloys

Gold

Tungsten electrodes for Gas Tungsten Arc Welding (GTAW) or TIG welding All electrodes are 7″ in length Precision centerless ground to remove surface imperfections Made from the highest quality tungsten steel Sold 10 electrodes per box

ROD GUARD® CANISTERS PART NO.

LENGTH

F41493

14″

F41078

18″

F4766

36″

F4415

14″

Pure Tungsten Pure Tungsten electrodes are basically unalloyed; they contain a minimum of 99.5% tungsten. Pure Tungsten readily forms a ball on the end. Generally used for AC welding of aluminum. 2% Thoriated Tungsten The most common electrode used today. Generally used for DC welding of steel and stainless steel and offers good overall performance. This tungsten has a low-level radiation hazard. 1.5% Lanthanated Tungsten Lanthanated tungsten is a popular substitute for 2% Thoriated tungsten. It offers good arc starting characteristics, longer life than 2% Thoriated, and no radiation hazard. It can be used for both AC and DC welding.

DESCRIPTION

Rod Guard® Canister Rod Guard® Canister Rod Guard® Canister

High–Temperature Rod Guard® Canister High–Temperature Rod Guard® Canister

F41257

18″

F4573

14″ to 18″

Storage Rack

F4127

36″

Meter Storage Rack

We Know MRO!

Star Alloys premium welding products

Welding Accessories WELDING ROD RACK

WELD CHIPPING HAMMER

FW15975

“Safety Tomahawk” F4163 • • • • •

• Holds welding rods up to 18″ long in six compartments • Each compartment is 18-3/8″ deep x 4″ high x 5-1/4″ wide

Used for cleaning arc welding slag only Safety pinned head Induction hardened head “Flex-O” steel handle Approved eye protection should be worn

Material: �� Cold-rolled steel Finish: �� Rust and acid resistant baked enamel paint Color: �� FastServ Gray Width: �� 16″ Height: �� 8″ Depth: �� 18-3/8″ Weight: �� 18 lbs

Head Style: �� Cone & Chisel

WELDING TIP CLEANER SET

WELD CHIPPING HAMMER / BRUSH

F4459

F41079

• Set features a blue anodized aluminum cover • Contains 13 wires (wire sizes 6-26; drill sizes 77-49) • Stainless steel wires have tapered ends for ease of entry and uniform ridges for optimum cleaning • Use to clean welding, brazing, and soldering tips • Also excellent for cleaning clogged orifices in sprinklers, shower heads, gas range burners, windshield washers, etc.

• Removes slag easily • Wire brush for cleaning welds • Metal Handle

ELECTRODE HOLDER

GROUNDING CLAMP

PART NO.

LENGTH

F41490

ELECTRODE CAPACITY

9-1/4″

3/16″

AMPS 250-300

PART NO. F41553

LENGTH

JAW OPENING

AMPS

8″

1-1/2″

300

• Copper alloy jaws, fully insulated spring Cable capacity: ��Ball Point - 3/0 Tweco equivalent: ��GC-300

• High copper alloy construction for optimum conductivity Cable capacity: ��Ball Point - 2/0 Tweco equivalent: ��A316

GROUND CLAMP MAGNET PART NO. F4868 F476

CYLINDER TANK WRENCH 10 way wrench with socket for commercial acetylene 3/8″ socket (actual .390) Dropped forged alloy steel for maximum durability Baked black powder coated finish for rust protection

WELDER MAGNET

WEIGHT

250 800

1.75 lbs 1.85 lbs

WELDER MAGNET

PART NO.

DIMENSIONS

F41387

PRE-SET ANGLES

3-3/4″ x 4-3/8″ x 3/4″

90° / 45°

We Know MRO!

AMPS

3-1/2″ x 23/32″ 3-1/2″ x 23/32″

• Stud height approx: 2-1/2″ • Spring loaded electrode secures ground to work surface • Rotating stud assembly

F41340 • • • •

DIMENSIONS

PULL LBS

WEIGHT

PART NO.

DIMENSIONS

PULL LBS

WEIGHT

1.10 lbs

F41717

PRE-SET ANGLES

4″ x 2-1/2″ x 9/16″

90° / 45°

0.76 lb

Star Alloys premium welding products

Welding Accessories MIG CONTACT TIPS

MIG NOZZELS AND ADAPTERS

PART NO.

WIRE SIZE

DESCRIPTION

PART NO.

DESCRIPTION

F41572

.023

Tweco Style 11

F4158

Miller Style Nozzel Miller Style Adapter

F4189

.030

Tweco Style 11

F41408

F4168

.035

Tweco Style 11

F4814

Tweco Style Nozzel

F4893

.045

Tweco Style 11

F41113

Tweco Style Adapter

F41594

.023

Tweco Style 14

F41232

.030

Tweco Style 14

F41593

.035

Tweco Style 14

F4394

.045

Tweco Style 14

F41023

.023

Miller Style

F41248

.030

Miller Style

F41315

.035

Miller Style

F4917

.045

Miller Style

Tweco Style 11

F4158

F41408

• Nozzles and adapters for Tweco and Miller style guns

Tweco Style 14 F4814 Miller Style F41113

• Tips for Tweco and Miller style guns

SELF-IGNITING TORCH

LIGHTNIN’ BUG TORCH LIGHTER

• Use MAPP or Propane gas • Instant flame action • Swirl combustion for high energy efficent flame that’s stable even in windy conditions • Operates in any position, even upside down • Trigger lock with safety feature and instant release • Perfect flame adjustment knob • 360° Swirl tip • Made in USA

• Multi-spark discharge instantly ignites all fuel gases including oxyacetylene, propane, MAPP, etc. • Zinc plated body resists rust and corrosion • Long Life – Never needs flints, batteries, or charging

F43280

F41528

SHURLITE® THREE–FLINT SPARK LIGHTER

OXY–ACETYLENE TWIN HOSES PART NO.

I.D.

LENGTH

CONNECTION

PART NO.

DESCRIPTION

PACKAGING

F4521

1/4″

25″

B(9/16″-19)

F41050

Three Flint Renewal

1 per card

F4919

1/4″

50″

B(9/16″-18)

F4797

Three Flint Spark Lighter

1 per card

• Twin line hose (red cover for acetylene, green cover for oxygen) • Grade R – use with acetylene fuel gas only

• Ignites under all working conditions • Three flint design for three times as many lights • Round file provides sharp surface for continuous sparking • Durable round edges steel frame built to last • Plated for rust prevention • Made in USA

F4797 F41050

CARRIAGE C–CLAMPS

FORGED C–CLAMPS

PART NO.

THROAT DEPTH

CAPACITY

PART NO.

THROAT DEPTH

CAPACITY

F4393

1-1/8″

0″ – 2″

F4753

2-3/4″

0″ – 4″

F41371

2″

0″ – 3″

F41665

3-5/8″

0″ – 6″

F41351

4-1/2″

0″ – 8″

• Ductile iron frame with black oxide screws, swivels, and sliding handle • Designed for the home craftsman, woodworker, and light industrial service

• Drop forged frame with extra deep throat • Acme roll spindle threads provide maximum strength and clamping force • Sliding pin handle with rounded, ergonomic ends

We Know MRO!

Star Alloys premium welding products

Welding Accessories QUICK CONNECTORS WITH BUILT–IN CHECK VALVES PART NO.

DESCRIPTION

F41353

Hose to Torch, Pair, w/Check Valve

F41364

Regulator Hose, Pair, w/Check Valve

• Built–in automatic reset check valves prevent the reverse flow of gases • The quick connect design eliminates hand threading of fittings • 9/16″-18 connectors (“B” fitting) • Before disconnection, gases must be shut off at regulators • Color coded for added safety Maximum working pressure: 29 psi for fuel gases; 145 psi for oxygen

F41353

F41364

CHECK VALVES PART NO.

DESCRIPTION

STYLE

F4883

Torch End Set, Pair

Attaches to torch w/ 9/16″-18 “B” fitting

F4450

Regulator Adapter Set, Pair

Attaches to regulator outlet bushings F4883

• Check valves prevent the reverse flow of gases • The use of check valves between torch and regulator is recommended at all times • 9/16″-18 connectors (“B” fitting) Maximum working pressure: 29 psi for fuel gases; 145 psi for oxygen

F4450

FLASHBACK ARRESTORS PART NO.

DESCRIPTION

F4425

Torch Set, Pair

F41219

Regulator Set, Pair

• • • •

Designed to prevent personal injury and damage to equipment from severe flashback 9/16″-18 (“B” fitting) Sintered metal flame arresting filter quenches the flame from severe flashbacks Built-in automatic reset non-return valve prevents the reverse flow of gases by temporarily shutting off the gases Maximum working pressure: 15 psi for fuel gases; 145 psi for oxygen

F4425

F41219

2.2MM WELDING STUD

2.6MM WELDING STUD

• • • • • •

F41570

Uni-Spotter Welding Stud 2.2mm Super Flexible for hard-to-reach areas and compound pulls 500 lbs fusion strength Ideal for rockers, rails and post Copper coated finish 500 pc Clamshell Pack – Part No. F41570B500

F4473

Uni-Spotter Welding Stud 2.6mm Heavy duty stud 500 lbs fusion strength Ideal for rockers, rails and post Copper coated finish 500 pc Clamshell Pack – Part No. F4473B500

WELDING WALL CHARTS PART NO.

DESCRIPTION

F012132

Electrodes

F012133

Mig Wire

F012134

Tig Wire

WELDING TOOL STEEL PREHEAT CHART F102136 • 11″ x 17″, full color

• Handy chart shows recommended preheat temperatures for welding various types of tool steels

• 12″ x 18″, full color • Individual charts available for Star Alloys Electrodes, MIG, and TIG products • Set of all 3 charts: Part No. F012136

F012135

We Know MRO!

Star Alloys premium welding products

Solder ROSIN CORE SOLDER

SOLID WIRE SOLDER

PART NO.

TIN

LEAD

F4172

40%

60%

WIRE SIZE MELT POINT .125

460°F

F41492

60%

40%

.031

374°F

F41211

60%

40%

.062

374°F

F4505

60%

40%

.098

374°F

PART NO.

TIN

LEAD

F4516

50%

WIRE SIZE MELT POINT .125

420 °F

• For non–electrical repairs • Use with Fluxpaste • 1-pound roll

• Safe for electrical repairs • Non-corrosive • 1-pound roll

ACID CORE SOLDER PART NO.

TIN

LEAD

F41599

40%

60%

• • • •

HIGH STRENGTH SILVER SOLDER WIRE SIZE MELT POINT .125

PART NO.

TIN

F41975

96%

420°F

For non–electrical repairs General Purpose Use with Fluxpaste 1-pound roll

• • • • •

SILVER SOLDER SYRINGE

COPPER SOLDER SYRINGE

• Five times stronger than regular solder • Solders most metals • Resistant to stress and vibration • Use with low heat

• Specially formulated for plumbing applications and heavy-duty soldering • Safe for potable water applications • Ideal for joining parts where ordinary solder would fail • Use with low heat

F41210

SILVER WIRE SIZE MELT POINT 4%

.0625 (1/16″)

430 °F

Tensile Strength up to 15,000 PSI Rosin Core Cadium Free - FDA Approved, Non-Toxic Free of Zinc, Antimony and Lead 1-Pound roll

POCKET PAKROSIN CORE SOLDER

F41171

PART NO.

TIN

F41661

60%

SILVER WIRE SIZE MELT POINT 40%

.75 oz

374°F

F41587

60%

40%

.5 oz

355°F

• Pocket Pack solder is the perfect tool box supply size • Solder feeds conveniently from the end of the handy dispenser tube • Approximately 15′

Welding Safety PREMIUM TIG WELDING GLOVES

PREMIUM WELDING GLOVES

PART NO.

SIZE

PART NO.

SIZE

F4360

Medium

F4819

Medium

F4223

Large

F4592

Large

F4297

X–Large

F41702

X-Large

• Premium grain kidskin for excellent softness and good durability • Lined back blocks out heat along the back of hands and fingers • Palm side is unlined for dexterity • Reinforced palm rest provides extra protection while welding on hot surfaces • Kevlar® stitched for strength and spark resistance • Sold by the pair

• Premium, blue side split cowhide for quality and good durability • Double reinforced and full welting for cushioned comfort and heat insulation • Kevlar® stitched for strength and spark resistance • Sold by the pair

3M WELDING RESPIRATOR N95

ECONOMY WELDING GLOVES

PART NO.

3M PART NO.

QTY PER BOX

F41132

07189

• Designed to provide reliable worker protection for applications such as welding, cutting, grinding, and sanding • Fiber media and protective layer of this respirator are flame resistant as demonstrated per ASTM D2859-96 • 3M Cool Flow™ exhalation valve improves comfort • “M” nose clip adjusts to many face shapes • NIOSH approved • NOT a substitute for a faceshield

F41210 • • • •

Gray shoulder leather Lined Welts added to seams for strength Sold by the pair

We Know MRO!

Star Alloys premium welding products

Welding Safety FLAME RETARDENT WELDING JACKET

FLAME RETARDENT WELDING COAT ″

PART NO.

SIZE

CHEST

SLEEVE

PART NO.

SIZE

CHEST

SLEEVE

F41605

Medium

40″–42″

34″

F4273

Medium

40″–42″

34″

F4889

Large

44″–46″

34″

F41515

Large

44″–46″

34″

F4873

X-Large

48″–50″

36″

F4719

X-Large

48″–50″

36″

F41252

XX-Large

52″–54″

36″

F4971

XX-Large

52″–54″

36″

• • • •

9 oz flame retardant cotton welding jacket 30″ length Color: Green Reinforced snap front and handy inside pocket

HIGH PERFORMANCE WELDING BLANKET PART NO.

SIZE

F4903

6′ x 6′

F4612

6′ x 8′

• • • • •

16 oz black carbon fiber felt material .170 thickness Size: 6′ x 6′ or 6′ x 8′ Working Temperature: 1800°F (3000°F Short Durations) Soft and flexible, flame-resistant material will not scratch delicate surfaces • For heavy sparks, spatter, and slag • Limited abrasion resistance • Perfect for automotive applications

• • • •

9 oz flame retardant cotton welding jacket 50″ length Color: Green Reinforced snap front and handy inside pocket

HIGH PERFORMANCE WELDING BLANKET F41752 • • • •

24 oz white fiberglass Size: 6′ x 6′ .050 thickness Melting Temperature: 1000°F

NEOPRENE COATED FIBERGLASS WELDING BLANKET F4310 • • • •

30 oz white fiberglass Size: 6′ x 6′ .053 thickness Melting Temperature: 1000°F

Welding Eye Protection ASTROSPEC WELDING GLASSES F41503 • • • • •

UVEX “Spatula” style Adjustable temples and lens inclination Frame color — black Lens – 5.0 welding tint, hardcoat, replaceable Replacement lens – Part No. F41619

WELDING / BRAZING GOGGLES F41535 • 2″ x 4-1/4″ lift front welding/brazing goggles

• Vinyl face piece fits naturally to contour of face • Adjustable elastic strap • Supplied with replaceable shade 5 polycarbonate filter plate • For welding, use with shade 10 filter lens plate – Part No. F41720 Note: Do not use shade 5 filter plate for welding

AUTO DARKENING WELDING HELMET F4866

• Automatically changes filter lens from clear to dark in 1/25,000 Sec. • Variable shade adjustment 9-13 DIN • UV/IR protection up to DIN 16 at all times • Utilizes high performance solar cells as power supply • No change of battery is needed • Automatic on/off • German made lens • Observation window: 98mm x 39mm • Meets EN, DIN, ISO, & ANSI Z87.1 standards

WELDING HELMETS FILTER LENSES AND SAFETY PLATES PART NO.

DESCRIPTION

F41256

2″ x 4-1/4″ Filter Lens, Shade 5

F41720

2″ x 4-1/4″ Filter Lens, Shade 10

F492

4-1/2″ x 5-1/4″ Filter Lens, Shade 10

F4594

2″ x 4-1/4″ Safety Lens, Clear

F4351

4-1/2″ x 5-1/4″ Safety Lens, Clear

• Polycarbonate filter lenses offer impact resistance far superior to glass • Clear, polycarbonate safety plates (.060 thickness) protect filter lenses from slag, grit, and debris • Meets all applicable ANSI standards

We Know MRO!

PART NO.

DESCRIPTION

F41663

2″ x 4-1/4″ Flip Front Lens

F4968

4-1/2″ x 5-1/4″ Fixed Front Lens

• Lightweight, durable, washable, thermoplastic shell • Ratcheting adjustment system ensures a snug, comfortable fit Flip Front Lens • Supplied with a replaceable shade 10 polycarbonate filter plate

Fixed Front Lens

Star Alloys premium welding products

Welding Chemicals COOL GEL HEAT BARRIER SPRAY F41210

• Convenient 16 oz trigger sprayer • Helps prevent heat damage to components and surrounding materials during soldering, brazing, and welding • Clear, non-staining gel leaves no residue eliminating clean-up • Safe, non-toxic, odorless • Protects painted and finished surfaces discoloration due to adjacent torch operations • Reduces risk of fire to surrounding surfaces such as rubber and plastic seals and gaskets • Unique gelled formula sticks to surfaces without dripping and running off • Easy to build thick layers

CRC WELDER’S ANTI-SPATTER PART NO. F31652

CRC PART NO. 03083

NET WEIGHT

14 oz (397 g)

CAN SIZE 16 fl oz

• Advanced technology water-based, nonsilicone anti-spatter lubricant • Eliminates need to chisel, grind, or wire brush welding spatter • Film is easily removed by wiping with cloth or rag • Saves time, leaves surface ready for paint or protective coating • Prevents flash rust of in-process and surrounding metal surfaces • Low odor promotes better work environment and user comfort • Applications: resistance welding tips, Mig and Tig tips, weldments, electrode holders, contact tips, tools, metal molds and bench top splash guards

NOZZLE GEL

STAR SHIELD HEAT RESISTANT COMPOUND

• 6 oz aluminum can won’t burn or melt (5.25 oz net wt) • Welding gel lubricates nozzles and tips, prevents spatter build-up for longer nozzle life • Each container has a magnetic bottom so you can stick it anywhere convenient for your job or project • Recommended product for all MIG welders

• Available in a 2 lb container • An asbestos free, easy to mold, dual-purpose material used for insulating and positioning parts for welding, soldering, or brazing • Shapes like putty and will not burn, crack, melt, swell, or interrupt alignment • Protects plastics, rubber, glass, and paint from the effects of heat and withstands temperatures to 3000°F; stops heat transfer • Reduces distortion when welding light gauge metals such as stainless steel

SOLDERING PASTE

HILO SILVER BRAZING FLUX

• • • • • • • •

• Available in a 1 lb container • Formulated for use in silver brazing applications • Used on steel, stainless steel, copper, nickel, carbides, precious metals and heat resistent alloys • The creamy–white silver brazing flux is active and protective to 1600°F • Meets AMS 3410 specifications

F4677

F4234

Available in a 2 oz can Super detergent action cleans as it solders Water soluble for faster flushing from pipe lines Non-acid, non-toxic, lead free Contains no zinc chloride Use with all lead-free and common soft solders For use on most metal types Meets Mil. Spec. Mil-F-4995 Type II

F41818

F41819

REGULAR SOLDERING PASTE

METALTEC 7100

• • • • •

• Availabe in a 4.4 lbs container • Brushable ceramic composite designed for coasting new and worn surfaces exposed to wet or dry particle abrasion, entrainment, frictional, wear, erosion, cavitation and corrosion • Formulated with abrasion resistant ceramic fibers in various pre-calculated shapes and sizes, the unique chemistry produces a coating with ultra high compressive strengths to provide excellent adhesive strength and very high temperature resistance • Has consistency of heavy syrup for coating: pumps, valves, slurry lines, augers, feed screws, flue gas scrubbers, demineralizing beds, vacuum pumps, salt spreaders, exhaust fans, fertilizer dryers, heat exchangers, impellers, and chemical tanks • USDA accepted for incidental food contact

F4962

• • • •

4 oz brush-in-cap can Super detergent action cleans as it solders Non-acid, non-toxic, lead-free Contains no zinc chloride Use with all common solders including tin-silver, 96/4, 94/6, 95/5, 50/50, 40/60, and 60/40 For use on copper, brass, galvanized iron, lead, zinc, tin, silver, nickel, terne plate, and malleable iron Certified to ANSI/NSF Std. 61 for use with potable water Water soluable for faster flushing from pipe lines Meets Mil. Spec. MIL-F-4995 Type II

F43173

We Know MRO!

Star Alloys premium welding products

Abrasives CRIMPED WIRE WHEEL BRUSHES FOR BENCH GRINDING

• • • •

PART NO.

DESCRIPTION

DIA X WIRE SIZE

ARBOR HOLE

FACE WIDTH

F05937 F5554 F5694 F5319 F5663 F5745 F5607 F5681 F5770

Narrow Face Narrow Face Narrow Face Narrow Face Medium Face Medium Face Medium Face Wide Face Wide Face

4″ x .0118 4″ x 014 6″ x 014 8″ x .014 6″ x 008 6″ x .014 8″ x .014 7″ x .014 8″ x .014

3/8″ or 1/2″** 5/8″-11 5/8″-1/2″ 5/8″ 2″** 2″** 2″** 2″** 2″**

1/2″ 1/2″ 1/2″ 1/2″ 1″ 1″ 1″ 1-1/4″ 1-3/8″

MAX SAFE FREE SPEED (RPM) 6000 15,000 6000 6000 6000 6000 4000 6000 4000

10 PACK PART NO. F05937

Heat treated high carbon steel wire Well balanced for low vibration and long life For bench grinders Made in U.S.A.

** For other available arbor holes, see Metal Arbor Adapter Table in the catalog If a different arbor hole size is required other than the standard 2” size, consult the Metal Adapter Table found in the catalog, for the appropriate adapter. Order the adapter separately from the brush. Metal adapters are used in pairs and sold per pair.

CRIMPED WIRE WHEEL BRUSHES FOR BENCH GRINDING FACE WIDTH

DESCRIPTION

F5612 F5132 F553 F5371 F5196 F5385 F5230 F5197 F5428 F5257 F5614 F5335 F5296 F5307 F5138 F5639 F5200 F550 F564

Miniature Brass End Solid End Solid End Solid End Solid End Solid End Solid End Solid End Knot Type Knot Type Knot Type Knot Type Circular Flared Circular Flared Crimped Wire Cup Crimped Wire Cup Crimped Wire Cup Crimped Wire Cup Circular Flared SS Wire Conflex-Wide Face Crimped Wire Wheel Conflex-Narrow Face Crimped Wire Wheel Conflex-Narrow Face Crimped Wire Wheel Conflex-Narrow Face Crimped Wire Wheel Conflex-Narrow Face Crimped Wire Wheel Conflex-Narrow Face Crimped Wire Wheel Conflex-Narrow Face Crimped Wire Wheel Conflex-Narrow Face SS Crimp Wire Wheel Knot Wire Wheel

F5364 F5766 F5727 F5114 F5533 F5577 F5261 F5625 F5441 • • • •

Heat treated high carbon steel wire Well balanced for low vibration and long life For bench grinders Made in U.S.A.

We Know MRO!

DIA X WIRE SIZE 3/16″ x .003 1/2″ x .006 1/2″ x .014 1/2″ x .20 3/4″ x .014 3/4″ x .020 1″ x .014 1″ x .020 3/4″ x .014 3/4″ x .020 1-1/8″ x .014 1-1/8″ x .020 1-1/2″ x .008 1-1/2″ x .020 1-1/4″ x .014 1-3/4″ x .011 2″ x .012 2-3/4″ x .012 2″ x .008

MAX SAFE FREE SPEED (RPM) 25,000 25,000 25,000 25,000 22,000 22,000 22,000 20,000 22,000 22,000 20,000 20,000 20,000 20,000 13,000 13,000 13,000 13,000 20,000

1-1/2″ x .0118

20,000

2″ x .0118

20,000

2-1/2″ x .014

20,000

3″ x .008

20,000

3″ x .014

20,000

3″ x .0118

20,000

3″ x .014

20,000

3″ x .0118

20,000

3″ x .014

25,000

10 PACK PART NO.

F05938 F05939 F05940 F05941 F05942 F05943 F05944 F05945 F05946 F05947

Knot Type

Circular Flare

Solid End

Crimp Wire Cup

Knot Wire Wheel

Conflex

Conflex Encapsulated

Star Alloys premium welding products

Abrasives BRUSHES PART NO. F41394 F458 F41081 F41228

• • • •

DESCRIPTION

Shoe Handle Scratch w/Carbon Steel Bristles Shoe Handle Scratch w/Stainless Steel Bristles Shoe Handle Scratch w/Carbon Steel Bristles Shoe Handle Scratch w/Stainless Steel Bristles

LENGTH 10″ 10″ 14″ 14″

F41394

Heat treated high carbon steel wire Well balanced for low vibration and long life For bench grinders Made in U.S.A.

F41081

F41228

F458

ABRASIVE FLAP DISC PREMIUM ZIRCONIA ALUMINA GRAIN SIZE

GRIT

4″ x 5/8″ 4″x 5/8″ 4″ x 5/8″ 4-1/2″ x 5/8″-11 4-1/2″ x 5/8″-11 4-1/2″ x 5/8″-11 4-1/2″ x 5/8″-11 4-1/2″ x 5/8″-11 4-1/2″ x 5/8″-11 XL 4-1/2″ x 5/8″-11 XL 4-1/2″ x 5/8″ -11 XL 4-1/2″ x 5/8″-11 XL 4-1/2″ x 7/8″ 4-1/2″ x 7/8″ 4-1/2″ x 7/8″ 4-1/2″ x 7/8″ 4-1/2″ x 7/8″ 4-1/2″ x 7/8″ XL 4-1/2″ x 7/8″ XL 4-1/2″ x 7/8″ XL 5″ x 5/8″-11 7″ x 5/8″-11 7″ x 5/8″-11 7″ x 5/8″-11 7″ x 5/8″-11 7″ x 7/8″ 7″ x 7/8″ 7″ x 7/8″ 7″ x 7/8″ 7″ x 7/8″

36 60 80 36 40 60 80 120 40 60 80 120 36 40 60 80 120 40 60 80 40 36 60 80 120 36 40 60 80 120

PART NO. TYPE 29 F05948 F05949 F05950 F05956

F5434 F5417 F5588 F5284

F5315 F5602

F05948 F05949 F05950 F05956

20 20 20 20 20 20 20 20

F05957 F05958 F05959 F05960 F05961 F05962 F05963 F05951

F5731 F5134 F566 F5655 F5421 F5468 F5506 F5762 F5419 F594 F5575 F05969 F05970 F05971 F05972 F05973

20 20 20 20 20 20

F05952 F05953 F05955 F05964 F05966 F05968

20 20 20 20 10 10 10 10 10

F05974 F05975 F05976 F05977 F05969 F05970 F05971 F05972 F05973

DESCRIPTION

2″ disc 3″ disc 2″ disc holder 3″ disc holder

STRIP DISCS PART NO.

20 20 20 20

BULK PACK PART NO. TYPE 29

F05957 F05958 F05959 F05960 F05961 F05962 F05963 F5298

ARCSTRIP QUICK-LOK DISCS PART NO.

BULK PACK QTY.

DESCRIPTION

4″ x 5/8″ Strip Disc 4-1/2″ x 7/8″ Strip Disc

PART NO. TYPE 27

BULK PACK QTY.

BULK PACK PART NO. TYPE 27

F51052 F51054 F51056 F51058

10 10 10 10

F51053 F51055 F51057 F51059

F51060 F51062 F51064 F51066 F51068 F51070 F51072 F51074 F51076

10 10 10 10 10 10 10 10 10

F51061 F51063 F51065 F51067 F51069 F51071 F51073 F51075 F51077

F51078 F51080

10 10

F51079 F51081

F51082

F51083

Type 27

Type 29

• Fastest grain removal in the marketplace for carbon based steels, 26% more than the competition • Recommended for aggressive use and heavy duty applications • Active grinding agent provides cool cutting with light pressure • Special optimized resin bond offers maximum cutting capacity, strong edge stability and long life • Premium Zirconia Alumina grain with a poly/cotton heat treated backing. The poly/cotton combination provides low stretch for the Zirconia concentration that Z3 contains

• Fits RolocTM style disc holders • Cleans welds, corrosion, rust and removes paints, coatings & sealants • 2″ and 3″ diameter available

• Ideal for cleaning and cutting through heavy rust, corrosion stains, scale, dirt, paint, adhesives and residue of old seals and gaskets • Non-woven material has outstanding life that lasts up to 30% more than other materials • Reniforced fiberglass backing to create a depressed center wheel for use with angle grinders • Quickly removes contaminants exposing bare metal for panting, welding and other coatings • Safer than wire brush because there are no dangerous edges or sharp bristles to cause injury

We Know MRO!

Star Alloys premium welding products

Abrasives GRINDING WHEELS TYPE 27 PART NO.

DESCRIPTION

SIZE

F5606 F5341 F5176 F5125 F5507 F5265 F5505 F5246 F5281 F5254 F5479 F5767 F5514 F5760 F568 F5148 F5528 F5397 F570 F5128 F5304 F5728 F593 F5255 F5729 F5155 F5495 F5390 F5508 F5104

ZA 24-T ZA 24-T A 36-O ZA 24-T A 36-O A 24-T ZA 24-T ZA 24-T A 36-O A 24-R A 24-R A 30-R A 30-R A 60-TZ A 24-R A 24-R A 30-R A 24-R A 24-R A 24-R A 24-N A 24-N A 24-N A 24-N A 36-M A 36-M A 24-M ZA 24-T A 46-U Arbor Adapter

4″ x 1/4″ x 5/8″ 4-1/2″ x 1/4″ x 7/8″ 4-1/2″ x 1/4″ x 7/8″ 4-1/2″ x 1/4″ x 5/8″-11* 5″ x 1/4″ x 7/8″ 7″ x 1/4″ x 7/8″ 7″ x 1/4″ x 5/8″-11* 9″ x 1/4″ x 5/8″-11* 9″ x 1/4″ x 5/8″-11* 4″ x 3/32″ x 5/8″** 4″ x 1/4″ x 5/8″ 4-1/2″ x 3/32″ x 5/8″-11* 4-1/2″ x 3/32″ x 7/8″ 4-1/2″ x .045″ x 7/8″ 4-1/2″ x 1/4″ x 7/8″ 4-1/2″ x 1/4″ x 5/8″-11* 5″ x 3/32″ x 5/8″-11* 7″ x 1/4″ x 7/8″ 7″ x 1/4″ x 5/8″-11* 9″ x 1/4″ x 5/8″-11* 4-1/2″ x 1/4″ x 7/8″ 4-1/2″ x 1/4″ x 5/8″-11* 6″ x 1/4″ x 7/8″ 7″ x 1/4″ x 5/8″-11* 4-1/2″ x 1/4″ x 7/8″ 4-1/2″ x 1/4″ x 5/8″-11* 7″ x 1/4″ x 5/8″-11* 4-1/2″ x 1/4″ x 7/8″ 5″ x .045 x 7/8″ 7/8″ to 5/8″-11*

BULK PKG QTY

BULK PKG PART NO.

F07163

886.27.18.1 A 24-M Aluminum oxide for general purpose use on steel and other ferrous metals. For large chop saw applications. Good wheel life. A 24-N Aluminum oxide general purpose wheel for grinding steel and other ferrous metals in normal working conditions. High stock removal. Good wheel life. A 24-R Aluminum oxide general purpose wheel for heavier working conditions for steel and other ferrous metals. Good stock removal. Longer wheel life. A 24-T Aluminum oxide general purpose wheel for steel and other ferrous metals. Extremely long wheel life.

F07159

A 30-R Aluminum oxide general purpose wheel for heavier working conditions such as steel and other ferrous metals. Very fast cut rate. Good wheel life. A 36-M Aluminum oxide wheel formulated for aluminum grinding applications. Good stock removal. Good wheel life. Non clogging capability. A 36-O Aluminum oxide wheel specially formulated for harder metals such as stainless steel. Good stock removal. Good wheel life. A 46-U Aluminum oxide, contaminant free wheel, for stainless steel and other ferrous metals. Fast rate of cut. Extremely long wheel life. A 60-TZ Aluminum oxide wheel for steel and other ferrous metals. Extremely fast rate of cut. Good wheel life.

F07160

ZA 24-T Zirconia alumina wheels for steel and stainless steel applications. Very aggressive stock removal. Extremely long wheel life.

* 5/8″-11 have metal hubs with threaded arbor holes ** used for cutting, not grinding

SHOP PRO TRIMMABLE ABRASIVE FLAP DISC – Zirconia Grain PART NO. F51138 F51140 F51141 F51142 F51143 F51144

DIA X THICKNESS X ARBOR HOLE

• Trimmable Zirconia flap disc backing easily trims down to expose flaps for extended working life and allows more of the flap disc to be used for fewer disc change • Premium Zirconia Alumina grain with a poly/cotton heat treated backing provides low stretch and strengh for the high Zirconia concentration • Recommended for aggressive use and heavy duty applications • To trim down the backing simply grind the backing edge against a metal edge until the flaps are exposed to the level needed • Contaminate-free

GRIT

4-1/2″ x 5/8″-11 4-1/2″ x 5/8″-11 4-1/2″ x 5/8″-11 6″ x 5/8″-11 6″ x 5/8″-11 6″ x 5/8″-11

40 60 80 40 60 80

COMBO GRINDING & CUTTING WHEELS PART NO. F5714 F5461 F5870 F5941 F5942 F5558 F5440

DIA X THICKNESS X ARBOR HOLE

4-1/2″ x 1/8″ x 7/8″ 4-1/2″ x 1/8″ x 5/8″-11 4-1/2″ x 5/64″ x 7/8″ 5″ x 5/64″ x 7/8″ 6″ x 5/64″ x 7/8″ 5″ x 1/8″ x 7/8″ 5″ x 1/8″ x 5/8″-11

GRADE

BRAND

TYPE

Duo Disc Duo Disc A46 A46 A46 Duo Disc Duo Disc

PFERD PFERD METABO METABO METABO PFERD PFERD

27 27 27 27 27 27 27

We Know MRO!

• Cutting, deburring, light grinding without changing wheels • Combination abrasive wheel is a cost-efficient and technically advanced solution • Suitable for both cutting and grinding of Steel and Stainless Steel

Star Alloys premium welding products

Abrasives CC GRIND-SOILD PART NO. F51105 F51107 F51108 F51109 F51110 F51111 F51112 F51113

DIAMETER X THICKNESS X ARBOR HOLE 4-1/2″ x 7/8″ 4-1/2″ x 5/8″-11 7″ x 7/8″ 7″ x 5/8″-11 4-1/2″ x 7/8″ 4-1/2″ x 5/8″-11 7″ x 7/8″ 7″ x 5/8″-11

• CC - Grind-Solid grinding disc is an innovative tool solution for all rough grinding applications • High performance grinding disc provides extremely high removal rate combined with long service life and high comfort • Easy handling with large surface contact area produces a more uniform surface finish with drastically reduced risk of gouging the surface

MINI TYPE 1 CUT–OFF WHEELS PART NO. F51095 F51097 F51098 F51099 F51100 F51101 F51102 F51103

DIAMETER X THICKNESS X ARBOR HOLE 3″ x 1/32″ x 1/4″ 3″ x 1/32″ x 3/8″ 3″ x 1/16″ x 1/4″ 3″ x 1/16″ x 3/8″ 4″ x 1/32″ x 1/4″ 4″ x 1/32″ x 3/8″ 4″ x 1/16″ x 3/8″ 4″ x 1/16″ x 1/4″

GRADE ZA-60 ZA-60 ZA-36 ZA-36 ZA-60 ZA-60 ZA-36 ZA-36

• Type 1 cut-off wheel made from premium zirconia aluminum oxide grain for use on metal, steel, and stainless steel • Longer Lasting Life • Easy Cutting Action • Made in the USA

MINI TYPE 1 CUT–OFF WHEELS PART NO. F579 F5564 F5122 F5404 F5593 F5149 F5126 F5615 F5695 F5487 F5311 F5493 F5100 F5532 F5775

DIAMETER X THICKNESS X ARBOR HOLE 2″ x .040 x 3/8″ 2″ x .035 x 3/8″ 3″ x .040 x 1/4″ 3″ x 1/16″ x 1/4″ 3″ x 1/16″ x 3/8″ 3″ x 1/16″ x 1/4″ 3″ x 1/8″ x 3/8″ 3″ x .040 x 3/8″ 3″ x 1/16″ x 3/8″ 4″ x .040 x 1/4″ 4″ x 1/16″ x 1/4″ 4″ x .040 x 3/8″ 4″ x 1/16″ x 3/8″ 4″ x 1/16″ x 5/8″ 4″ X .040 X 5/8″

GRADE A 60-TZ A 60-TZ A 60-TZ A 60-TZ A 36-TZ A 36-TZ A 30-S A 60-TZ A 60-TZ A 60-TZ A 36-TZ A 60-TZ A 36-TZ A 36-TZ A 60-TZ

BULK PKG QTY

BULK PART NO.

100

F07169

100 100 50 100

F07164 F07165 F07166 F07167

50 100 100

F07170 F07171 F07172

A 30-S Aluminum oxide wheel for steel and other ferrous metals and rail track. Good rate of cut. Longer wheel life A 36-TZ Aluminum oxide wheel for steel and other ferrous metals. Fast rate of cut. Longer wheel life. A 46-TZ Aluminum oxide general purpose wheel for steel and other ferrous metals. Aggressive cut. Excellent wheel life. A 60-TZ Aluminum oxide wheel for steel and other ferrous metals. Extremely fast rate of cut. Good wheel life. A 60-XL Engineered aluminum oxide wheel for long life in tough applications: thin wall pipe/tube, as well as solids.

We Know MRO!

Star Alloys premium welding products

F012135

We Know MRO!

Custom Designed

Storage Systems to organize your supplies

FastServ can custom design a storage system to fit your needs. In addition, our planned inventory control systems help with parts organization, saving both time and money.

ÂŽ

4060 E Plano Parkway | Plano, TX 75074 | 1-800-527-4126 | www.fastservsupply.com Copyright ÂŠ 2016 Fastserv Supply FB194