FDA Belting Product Brochure by Tim TimatFenner

Fenner Dunlop Americas

Belting Products

TABLE of CONTENTS Belting Products

Introduction Fenner Dunlop Americas....................................................................... 2 – 3 Carcass Construction.............................................................................. 4 – 5

Product Preview – Industrial.......................................... 6 – 7 PSR®............................................................................................................. 8 – 13 UsFlex®........................................................................................................ 14 – 17 RockMaster®.............................................................................................. 18 – 19 DynaFlight®............................................................................................... 20 – 21

Fenner Dunlop Vision “To be respected as the safest, most professional and successful conveyor belt solution provider in the world.”

PowerGuard®............................................................................................ 22 – 23 HarvestLine®............................................................................................. 24 – 25 HarvestFlex®.............................................................................................. 26 – 27 LogMaster®................................................................................................ 28 HotShot®.................................................................................................... 29 CleatLine®.................................................................................................. 30 – 31

Product Preview – Mining............................................... 32 MineHaul®................................................................................................. 33 – 37 LongHaul®................................................................................................. 34 – 38 MineFlex®................................................................................................... 39 – 41 LongFlex®................................................................................................... 40 – 42 DynaFlight®............................................................................................... 43

Compounds Overview.................................................... 44 Standard Offerings.................................................................................. 45 – 48 Specification Tables................................................................................. 49

Value Added Benefits Conveyor Services & Solutions.............................................................. 50 – 51 Diagnostic Services................................................................................. 52 – 53 Belt Wizard Application Program & Data Sheet............................... 54 – 55 Distribution Network.............................................................................. 56 1

When You Choose Fenner Dunlop Belting, You Know What You’ll Get Conveying Quality For Over 100 Years. With Fenner Dunlop Americas belting, you know you’re getting the best. Investments in our North American operations totaling over $100 million in the past two years ensure that our manufacturing process is the most modern and efficient anywhere. For more than 100 years, we have been the leader in some of the most significant and technologically advanced conveyor belt innovations. And, because we are publicly traded, you can count on Fenner Dunlop to continue the tradition of being the market leader in conveyor belt manufacturing.

Fast Access To Better Serve Your Needs. Fenner Dunlop is the world’s largest belt manufacturer. But we are also local— • Four ISO certified manufacturing plants in North America, including our own fabric weaving facility for better quality and lead-time control • A nationwide distribution network fully stocked with Fenner Dunlop conveyor belt inventory • Domestic manufacturing ensures quick delivery on made-to-order belts • Fast access to technical support, including Belt Wizard and Fenner Dunlop Application Engineers who “walk the systems”

Belting Tailored To Your Specific Requirements. We offer belting solutions for all of your mining and industrial needs. By conducting research and development based on local markets, Fenner Dunlop provides a comprehensive product line well suited for domestic applications such as conveying aggregates, heavy ores, forest products, coal and grain.

With Fenner Dunlop, You Get All Of That. And Much More. • Our Certified Splice Program ensures the best splicing techniques are used to prolong the life of your belt • The best engineering and technical support in the business • Instructional on-site belt training and publications to keep you up-to-date • A qualified distributor network across North America ready to serve 24/7 • Absolute confidence that “You know what you’re getting” 2

Carcass Construction Best Performance Depends on Superior Design The proper carcass choice will often determine total belt life. With state-of-the-art textile and steel cord manufacturing capabilities, Fenner Dunlop offers a complete range of carcass options to choose from.

Textile Options With its textile belt offerings, Fenner Dunlop Americas primarily utilizes two proven fabric designs, “flat duck” and “straight-warp”, in its rubber-ply conveyor belts. Together, these textile product offerings provide unequaled conveying solutions to our valued customer base, the performance of which has helped position Fenner Dunlop as the most valued and preferred flat belting product in the market.

Straight-Warp The “straight-warp” construction, as used in UsFlex®, MineFlex®, LongFlex™, PowerGuard® and HarvestFlex® belting, incorporates a unique weave design concept that provides unrivaled rip, tear and impact resistance. Differing from the more common “flat duck” weave design, Fenner Dunlop’s straight-warp (or “UsFlex”) weave utilizes a primary layer of straight-laid high modulus length-wise yarns placed between two parallel planes of rugged straight-laid cross-wise yarns – all locked together by a unique binder system. The result is a carcass ply without the crimping of any yarns. This translates to a high strength, low elongation woven product with field abuse resistance that far exceeds that of conventional competitive carcasses.

Flat Duck The “flat duck” construction as used in PSR®, MineHaul®, LongHaul®, PowerGuard®, LogMaster® and HarvestLine® belting, utilizes a ply design that is characterized by alternating high strength length-wise yarns over-and-under each successive cross-wise yarns. Fenner Dunlop uses many variations of this woven ply concept, along with the appropriate synthetic yarn choices, to create the optimum value for the intended application. With each flat duck ply variation, high strength along with low elongation and good fastener holding are fundamental design criterion. Ultimate satisfaction is typically achieved with high strength polyester length-wise yarns and rugged nylon cross-wise yarns, which combine to offer optimum service life when compared to competitive plied belt performance. Available in 2 to 5 ply carcass constructions, ranging up to 2000 PIW operating tension, Fenner Dunlop’s flat duck offerings provide the following additional benefits: • Excellent troughability and load support attributes • Better carcass impact, rip, and tear resistance as compared to traditional plied offerings • Very low elongation or stretch means there is little need for any initial break-in period • Coupling with the proper Fenner Dunlop cover compound guarantees maximum trouble-free belt life

Available in both single and dual unit carcass designs, ranging to 1500 PIW operating tension, Fenner Dunlop’s UsFlex straight-warp carcasses offer the following additional benefits: • Binder system acts as built-in breaker to additionally help resist impact and puncture • High load-carrying capacity, outstanding troughability and tracking characteristics • State-of-the-art RFL fabric treatment, along with a textured surface, generates unequaled ply and cover adhesions • Enhanced resistance to moisture penetration and degradation • Satisfying demanding field applications for over 40 years

Steel Cord Option When bulk haulage requirements exceed the tension capabilities of textile constructions, belt carcass considerations often turn to the “steel cord” option. A single-ply carcass design, consisting of high performance steel cables that are equally spaced within a layer of high adhesion cable rubber, Fenner Dunlop’s “DynaFlight” steel cord carcass is designed to provide the following benefits: • • • •

Tension ratings up to 7000 PIW (1225 kN/m) Extremely low elongation Excellent tracking, troughability and load support attributes Available with DynaCord breakers (for maximum rip, tear, and impact resistance) 55

PRODUCT PREVIEW

Industrial PSR® (pages 8 - 13) PSR is Fenner Dunlop’s premier heavy duty plied conveyor belt product line. PSR is constructed with tough synthetic fabric plies vulcanized together with premium rubber skims, creating superior adhesions to form a high performance carcass. Armoring this carcass with the correct cover compound guarantees maximum maintenance-free belt life.

HarvestLine® (pages 24 & 25) HarvestLine has enjoyed being the first choice of grain elevator superintendents for over 35 years. HarvestLine utilizes Fenner Dunlop’s PSR ply construction for enhanced impact resistance from sharp objects and impingement from trapped materials. Compared to other traditional ply products Harvestline offers superior load support, low elongation, and excellent bolt retention.

UsFlex® (pages 14 - 17) The unique straight-warp carcass of UsFlex is engineered to provide outstanding rip, tear and impact resistance. Made to be flexible and lighter weight, UsFlex offers excellent load support, troughability and tracking. Offering both high strength and abuse resistance, UsFlex is a clear choice for your most punishing applications.

HarvestFlex® (pages 26 & 27) HarvestFlex is the most durable heavy duty rubber belt available in the agricultural industry today. Used as a conveyor belt or elevator belt in the grain, feed, milling and other agricultural applications, HarvestFlex uses Fenner Dunlop’s unique straight-warp construction to provide maximum durability.

RockMaster® (pages 18 & 19) RockMaster belting is an economical, high-strength plied rubber belt used in general service applications such as coal, sand & gravel, and aggregates. RockMaster is manufactured under the same stringent ISO 9001:2008 quality standards as the entire Fenner Dunlop product line.

LogMaster® (page 28) To battle persistent impact, cutting and gouging when conveying wood products, Fenner Dunlop manufactures LogMaster as your everyday solution. Enhanced fabric construction for crosswise rigidity and increased skims are built into each belt to provide maximum belt life in the most severe conditions.

DynaFlight® (pages 20 & 21) DynaFlight steel cord belting delivers the toughest loads over long hauls. Manufactured with uniformly spaced cables, specially designed to maximum product adhesion and minimal corrosion, DynaFlight is ideally suited for high-tension/ low-stretch applications such as overland conveying systems.

HotShot® (page 29) Designed for conveying hot material with extreme temperature spikes, HotShot is manufactured by uniting a glass fiber carcass with Fenner Dunlop’s DeltaHeat® cover compound. The result is a superior heat resistant belt when belt burn-through or carcass melt-down are a concern.

PowerGuard® (pages 22 & 23) PowerGuard is designed and constructed to combat the harshest above ground coal handling environments in power generation and coal preparation plants, where leaching agents and dust suppressants can be major influences on belt deterioration. Fenner Dunlop offers two compounds, Guardian and G2, specifically formulated to address these problems.

CleatLine® (pages 30 & 31) CleatLine is designed to handle the aggressive transfer and elevation of free-flowing materials such as grain, wood chips, bark, cement, light aggregates and materials handled on road machines. All patterns are designed for efficient and smooth operation over return idlers and for quick pick-up at loading points.

INDUSTRIAL

PSR® Longer belt life, greater cost savings Measurable, sustainable results… day in and day out PSR, Fenner Dunlop’s premium plied rubber belting, is what you want for heavy duty applications where you expect many years of service. The true workhorse in the belting industry, PSR is custom engineered for each application to ensure minimum downtime and maximum haulage. Applications: • Aggregates • Wood/paper products • Sand & gravel • Hard rock mining • Steel/foundries

• • • •

Power generation Cement Coal/prep plants Bulk terminals

Reasons to Count on PSR • Low stretch • Unsurpassed resistance to abrasion, cutting, gouging and tearing • Excellent load support and troughability • Resistant to moisture and mildew • Excellent adhesion between the covers and plies • Available in standard and custom carcass constructions • 100% made in USA and Canada by Fenner Dunlop

INDUSTRIAL

PSR® Specification Table - “Imperial”

GENERAL DATA Fabric Ply Carcass Style Number of Plies 3 Carcass Gauge (in) 4 Carcass Weight (lb/in/ft) Elastic Modulus (lbs/in) CONVEYOR BELT SPECIFICS Max Tension Rating 2 (PIW) 1 Troughing/Empty – Min Belt Width (in) 20 degree idlers 35 degree idlers 45 degree idlers

PSR 150 3-450 4-600 5-75 3 4 5

PSR 200 4-800 5-1000 4 5

PSR 250 3-750 4-1000 5-1250 3 4 5

PSR 300 2-600 3-900 4-1200 2 3 4

PSR 500 5-1500 3-1500 4-2000 5 3 4

PSR 80 2-160 2 .110

2-220 2 .128

PSR 110 3-330 4-440 3 4 .185 .228

5-550 5 .291

2-250 2 .138

PSR 125 3-375 3 .197

4-500 4

2-300 2

.246

.052 26000

.054 35000

.081 45000

.100 55000

.130 65000

.059 30000

.087 35000

.109 55000

.150 .065

160

220

330

440

550

250

375

500

300

450

600

750

400

600

800

1000

1200

500

750

1000

1250

600

900

1200

1500

2000

14 18 NR

16 20 24

20 24 30

24 30 36

30 30 36

14 18 24

20 24 30

30 30 36

18 20 28

24 30 36

30 36 42

36 36 42

20 24 30

28 30 36

30 36 42

36 42 48

42 48 54

24 30 36

30 36 42

36 42 48

42 48 54

28 30 36

30 36 42

36 42 48

48 54 60

42 48 54

48 54 60

.183 .080

.252 .113

.321 .147

2-400 2

3-600 3

.178 .082

.225 .108

.308 .152

.391 .196

6-1200 6 .474 .240

37000 47000 57000 67000 44000 72000 82000 105000 132000

2-500 2

.192 .246 .336 .426 .087 .115 .162 .208 62000 72000 90000 98000

.176 .276 .376 .476 .414 .560 .077 .129 .181 .234 .186 .257 63000 84000 100000 108000 108000 134000

Load Support – Max Belt Width (in) 20 deg idlers 20 deg idlers 20 deg idlers 20 deg idlers

0 - 40 lbs/ft 3 41 - 80 lbs/ft 3 81 - 120 lbs/ft 3 over 120 lbs/ft 3

36 30 30 NR

48 42 36 30

60 54 48 42

72 66 60 54

72 72 66 60

54 48 42 36

72 60 54 48

84 72 66 60

60 54 48 42

72 60 54 48

84 84 72 66

84 84 84 72

66 60 54 48

84 72 66 60

84 84 84 72

84 84 84 84

72 66 60 54

84 72 72 60

84 84 84 72

84 84 84 84

72 72 60 54

84 84 72 66

84 84 84 72

84 84 84 84

35 deg idlers 35 deg idlers 35 deg idlers 35 deg idlers

0 - 40 lbs/ft 3 41 - 80 lbs/ft 3 81 - 120 lbs/ft 3 over 120 lbs/ft 3

36 24 24 NR

42 36 30 24

54 48 42 36

72 60 54 48

72 72 60 54

48 42 36 30

60 60 54 42

72 66 60 54

54 48 42 36

60 60 54 42

84 72 66 54

84 72 66 60

60 54 48 42

72 60 54 48

84 84 72 60

84 84 72 66

84 84 84 84

66 60 54 48

72 66 60 54

84 84 72 66

84 84 84 72

72 60 54 48

84 72 60 54

84 84 72 66

84 84 84 84

84 84 84 72

84 84 84 84

45 deg idlers 45 deg idlers 45 deg idlers 45 deg idlers

0 - 40 lbs/ft 3 41 - 80 lbs/ft 3 81 - 120 lbs/ft 3 over 120 lbs/ft 3

30 24 NR NR

42 36 30 24

48 42 36 30

60 54 48 42

72 66 54 48

48 36 30 NR

60 54 48 36

72 60 54 48

48 42 36 30

60 48 48 36

72 66 60 54

84 72 60 54

54 48 42 36

66 60 54 42

72 72 60 54

84 84 72 66

84 84 84 72

60 54 48 42

72 66 54 48

84 72 60 54

84 84 84 72

66 54 48 42

72 66 60 54

84 72 66 60

84 84 84 72

84 84 72 72

84 84 84 72

14 12 10

16 14 12

20 18 16

26 20 16

30 24 20

16 14 12

20 18 16

28 24 20

20 16 14

26 20 16

28 24 20

32 26 22

20 16 14

24 20 18

30 24 20

36 32 26

48 40 32

20 18 16

30 24 20

36 30 24

42 36 30

20 18 16

32 26 20

40 32 26

50 40 32

42 36 30

48 42 36

120 100

190 170

280 250

370 330

475 425

210 195

320 290

425 390

260 230

390 350

520 465

645 580

345 310

520 465

690 620

870 775

1030 930

425 385

645 580

870 775

1060 960

520 465

765 695

1030 930

1275 1155

1700 1540

16 14 12

20 18 16

28 22 20

36 30 24

16 14 12

20 18 16

30 26 22

16 14

20 18

26 22

30 24

18 16

24 20

30 24

36 30

48 42

18 16

24 20

30 24

38 32

18 16

28 22

36 30

42 36

48 42

6 NR

6 5

8 7

10 10

10 12

7 6

9 8

11 11

7 6

10 9

11 12

11 14

10 9

10 12

11 14

12 16

12 20

10 8

11 14

12 14

12 18

10 8

11 14

12 14

12 18

12 14

14 16

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

ELEVATOR BELT SPECIFICS Maximum Tension Rating (PIW)

“Grain, Wood Chip” Service (50 lbs/ft 3 ) “Industrial” Service (100 lbs/ft 3 )

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

Maximum Bucket Projection (in) “Centrifugal” Elevators “Continuous” Elevators

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. 1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact When in doubt, please contactforyour FDAguidance representative for selection. guidance. . your FDA representative selection . . 2 PSR tension reflectreflect a minimum 10:1 factor through thePIW 800offerings, PIW offerings, an 8:1 minimum safety factor 2 PSRratings tension ratings a minimum 10:1safety safety factor through the 800 and an 8:1and minimum safety factor for the remaining higher tension offerings. the appropriate and installation, 4:1 minimum mechanical fastener safety can be mechanical achieved. for the remaining higher With tension offerings.fastener With selection the appropriate fastener selection and installation, 4:1factors minimum Add thefactors appropriate gauge to this carcass gauge to obtain the approximate overall belt thickness. fastener3 safety cancover be achieved. Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 3 Add the4appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

can be achieved.

INDUSTRIAL

PSR® Specification Table - “Metric”

GENERAL DATA Fabric Ply Carcass Style Number of Plies 3 Carcass Gauge (mm) 4 2 Carcass Weight (kg/m ) Elastic Modulus (N/mm)

PSR 80 2-160 2 2.8

2-220 2 3.3

PSR 110 3-330 4-440 3 4 4.7 5.8

5-550 5 7.4

2-250 2 3.5

PSR 125 3-375 3 5.0

4-500 4 6.3

3.0 4550

3.2 6125

4.7 7875

5.8 9625

7.6 11375

3.5 5250

5.1 6125

350 450 NR

400 500 600

500 600 750

600 750 900

750 750 900

2-300

PSR 150 3-450 4-600

5-750

2-400

3-600 3 5.7 6.3

PSR 200 4-800 5-1000 6-1200 2-500 4 7.8 8.9

5 9.9 11.5

6 12.0 14.0

2 4.9 5.1

PSR 250 3-750 4-1000 5-1250 2-600 3 6.3 6.7

4 8.5 9.5

5 10.8 12.2

2 4.5 4.5

PSR 300 PSR 500 3-900 4-1200 5-1500 1500 3-1500 4-2000

6.4 9625

2 3.8 3.8

3 4.6 4.7

4 6.4 6.6

5 8.2 8.6

2 4.5 4.8

3 7.0 7.5

4 9.6 10.6

5 12.1 13.7

3 10.5 10.9

4 14.2 15.0

6475

8225

9975

11725

7700

105

131

105

140

175

210

131

175

219

105

158

210

263

350

350 450 600

500 600 750

750 750 900

450 500 700

600 750 900

750 900 1050

900 900 1050

500 600 750

700 750 900

750 900 1050

900 1050 1200

1050 1200 1400

600 750 900

750 900 1050

900 1050 1200

1050 1200 1400

700 750 900

750 900 1050

900 1050 1200

1200 1400 1500

1050 1200 1400

1200 1400 1500

12600 14350 18375 23100 10850 12600 15750 17150 11025 14700 17500 18900 18900 23450

CONVEYOR BELT SPECIFICS Max Tension Rating2 (N/mm) 1 Troughing/Empty – Min Belt Width (mm) 20 degree idlers 35 degree idlers 45 degree idlers 1

Load Support – Max Belt Width (mm) 20 deg idlers 20 deg idlers 20 deg idlers 20 deg idlers

0 - 640 kg/m 3 3 641- 1280 kg/m 1281 - 1920 kg/m 3 over 1920 kg/m 3

900 750 750 NR

1200 1050 900 750

1500 1400 1200 1050

1800 1700 1500 1400

1800 1800 1700 1500

1400 1200 1050 900

1800 1500 1400 1200

1900 1800 1700 1500

1500 1400 1200 1050

1800 1500 1400 1200

2150 2150 1800 1700

2150 2150 2150 1800

1700 1500 1400 1200

2150 1800 1700 1500

2150 2150 2150 1800

2150 2150 2150 2150

1800 1700 1500 1400

2150 1800 1800 1500

2150 2150 2150 1800

2150 2150 2150 2150

1800 1800 1500 1400

2150 2150 1800 1700

2150 2150 2150 1800

2150 2150 2150 2150

35 deg idlers 35 deg idlers 35 deg idlers 35 deg idlers

0 - 640 kg/m 3 3 641- 1280 kg/m 1281 - 1920 kg/m 3 over 1920 kg/m 3

900 600 600 NR

1050 900 750 600

1400 1200 1050 900

1800 1500 1400 1200

1800 1800 1500 1400

1200 1050 900 750

1500 1500 1400 1050

1800 1700 1500 1400

1400 1200 1050 900

1500 1500 1400 1050

2150 1800 1700 1400

2150 1800 1700 1500

1500 1400 1200 1050

1800 1500 1400 1200

2150 2150 1800 1500

2150 2150 1800 1700

2150 2150 2150 2150

1700 1500 1400 1200

1800 1700 1500 1400

2150 2150 1800 1700

2150 2150 2150 1800

1800 1500 1400 1200

2150 1800 1500 1400

2150 2150 1800 1700

2150 2150 2150 2150

2150 2150 2150 1800

2150 2150 2150 2150

45 deg idlers 45 deg idlers 45 deg idlers 45 deg idlers

0 - 640 kg/m 3 3 641- 1280 kg/m 1281 - 1920 kg/m 3 over 1920 kg/m 3

750 600 NR NR

1050 900 750 600

1200 1050 900 750

1500 1400 1200 1050

1800 1700 1400 1200

1200 900 750 NA

1500 1400 1200 900

1800 1500 1400 1200

1200 1050 900 750

1500 1200 1200 900

1800 1700 1500 1400

2150 1800 1500 1400

1400 1200 1050 900

1700 1500 1400 1050

1800 1800 1500 1400

2150 2150 1800 1700

2150 2150 2150 1800

1500 1400 1200 1050

1800 1700 1400 1200

2150 1800 1500 1400

2150 2150 2150 1800

1700 1400 1200 1050

1800 1700 1500 1400

2150 1800 1700 1800

2150 2150 2150 1800

2150 2150 1800 1800

2150 2150 2150 1800

350 300 250

400 350 300

500 450 400

650 500 400

750 600 500

400 350 300

500 450 400

700 600 500

500 400 350

650 500 400

700 600 500

800 650 550

500 400 350

600 500 450

750 600 500

900 800 650

1200 1000 800

500 450 400

750 600 500

900 750 600

1050 900 750

500 450 400

800 650 500

1000 800 650

1250 1000 800

1050 900 750

1200 1050 900

21 18

33 30

49 44

65 58

83 74

37 34

56 51

74 67

46 40

68 61

91 81

113 102

61 54

91 81

121 109

152 136

180 163

74 67

113 102

152 136

186 168

91 81

134 122

180 163

223 202

298 270

400 350 300

500 450 400

700 550 500

900 750 600

400 350 300

500 450 400

750 650 550

450 400 350

550 500 450

800 650 550

900 750 600

500 450 400

750 600 500

900 750 600

1050 900 750

1050 1200 1050

550 450 400

750 600 500

850 750 600

1150 950 800

550 450 400

850 700 550

1050 900 750

1400 1050 900

1200 1050 900

1400 1200 1050

150 NR

150 120

200 175

250 250

250 300

175 150

220 200

280 280

175 150

250 220

280 300

280 350

250 220

250 300

280 350

300 400

300 500

250 200

280 350

300 350

300 450

250 200

280 350

300 350

300 450

300 350

350 400

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

ELEVATOR BELT SPECIFICS Maximum Tension Rating (N/mm)

“Grain, Wood Chip” Service (800 kg/m3) 3 “Industrial” Service (1600 kg/m )

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

Maximum Bucket Projection (mm) “Centrifugal” Elevators “Continuous” Elevators

1 Troughability and Load Support values cancan bebeinfluenced certain and compound combinations used.please contact 1 Troughability and Load Support values influenced byby certain covercover gaugegauge and compound combinations used. When in doubt, your FDA representative selection . . When in doubt, please contact for your FDA guidance representative for selection guidance. 2 PSRreflect tensionsareflect a minmum safety factor through through thethe 140140 N/mm rated offerings, and an 8:1and minimum safety factor for the remaining 2 PSR tensions minmum 10:110:1 safety factor N/mm rated offerings, an 8:1 minimum safety factorhigher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. fastener 4safety factors can cover be achieved. Add the appropriate weight to this carcass weight to obtain the appropriate overall belt weight. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

INDUSTRIAL

UsFlex® Go tougher, not thicker! Toughest rip and puncture resistant belt made…period. UsFlex belting has longitudinal rip resistance more than five times that of multiple-ply belts of equivalent rating because of our unique straight-warp construction. UsFlex provides impact resistance up to three times greater than that of conventional plied belting. This unequaled toughness means the belt will not be easily damaged in the loading and conveying of large, sharp material. As a result, UsFlex will provide the longest belt life in the harshest conveying conditions, guaranteed! Markets & Applications: • Large aggregate • Forest products • Coal mining • Hard rock mining

• Steel/foundries • Bulk terminals • Recycling

Reasons to Count on UsFlex • Balanced covers reduce cupping, curling and tracking problems • Maximum belt strength and abuse resistance even with large loads • Excellent load support combined with outstanding troughability due to lightweight, flexible design • Carcass binder system acts as built-in breaker to resist impact, rip and puncture • Available in single or dual unit carcass • Superior carcass adhesion • State-of-the-art Finger Splice Technology prolongs belt life

INDUSTRIAL

UsFlex® Specification Table - “Imperial”

UsFlex Specification Table - “Metric”

UsFlex … SPECIFICATION TABLE – “Imperial”

UsFlex … SPECIFICATION TABLE – “Metric”

GENERAL DATA

Carcass Style

UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex S2 S3 S4 S5 D5 D6 D8 D10 D12 D15 1 1 1 1 2 2 2 2 2 2 .107 .139 .142 .169 .230 .270 .300 .320 .388 .439 .030 .043 .044 .054 .096 .117 .124 .137 .162 .187 25000 35000 45000 50000 45000 50000 60000 70000 85000 90000

Number of Plies 3 Carcass Gauge (in) 4 Carcass Weight (lb/in/ft) Elastic Modulus (lbs/in) CONVEYOR BELT SPECIFICS 2

Max Tension Rating (PIW) 1 Troughing/Empty – Min Belt Width (in) 20 degree idlers 35 degree idlers 45 degree idlers

245

330

440

550

660

800

1000

1250

1500

16 20 24

20 24 30

24 30 36

30 36 42

60 48 42 36

72 66 60 48

84 72 66 60

84 72 72 66

84 84 84 72

84 84 84 84

48 36 36 30

66 54 48 42

72 60 54 48

72 66 60 54

84 72 66 60

84 84 72 72

84 84 84 84

42 36 30 24

54 48 42 36

60 54 48 42

66 60 54 48

72 72 60 54

84 84 72 66

84 84 84 72

16 14 12

18 16 14

20 18 16

24 20 18

30 24 20

36 24 20

36 30 24

0 – 40 lbs/ft 3 41 – 80 lbs/ft 3 81 – 120 lbs/ft 3 over 120 lbs/ft

35 deg idlers 35 deg idlers 35 deg idlers 35 deg idlers

0 – 40 lbs/ft 3 41 – 80 lbs/ft 3 81 – 120 lbs/ft 3 over 120 lbs/ft

45 deg idlers 45 deg idlers 45 deg idlers 45 deg idlers

0 – 40 lbs/ft 3 41 – 80 lbs/ft 3 81 – 120 lbs/ft 3 over 120 lbs/ft

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

“Grain, Wood Chip” Service (50 lbs/ft 3 ) “Industrial” Service (100 lbs/ft 3 )

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

Maximum Bucket Projection (in) “Centrifugal” Elevators “Continuous” Elevators

Max Tension Rating (N/mm) 1 Troughing/Empty – Min Belt Width (mm)

116

140

175

219

263

400 500 600

500 600 750

600 750 900

750 900 1050

1500 1200 1050 900

1800 1700 1500 1200

2150 1800 1700 1500

2150 1800 1800 1700

2150 2150 2150 1800

2150 2150 2150 2150

1200 900 900 750

1700 1400 1200 1050

1800 1500 1400 1200

1800 1700 1500 1400

2150 1800 1700 1500

2150 2150 1800 1800

2150 2150 2150 2150

1050 900 750 600

1400 1200 1050 900

1500 1400 1200 1050

1700 1500 1400 1200

1800 1800 1500 1400

2150 2150 1800 1700

2150 2150 2150 1800

2150 2150 2150 2150

400 350 300

450 400 350

500 450 400

600 500 450

750 600 500

900 600 500

900 750 600

34 175

49 250

65 330

77 400

96 480

121 620

152 775

186 940

201 1050

400 350 300

450 400 350

500 450 400

600 500 450

750 600 500

900 600 500

900 750 600

200 175

250 230

250 250

250 300

300 325

350 375

375 400

400 450

425 500

450 550

20 degree idlers 35 degree idlers 45 degree idlers

Load Support – Max Belt Width (mm) 20 deg idlers 20 deg idlers 20 deg idlers 20 deg idlers

0 – 640 kg/m 3 641 -1280 kg/m 3 1281 -1920 kg/m over 1920 kg/m3

84 84 84 84

35 deg idlers 35 deg idlers 35 deg idlers 35 deg idlers

0 – 640 kg/m 3 641 -1280 kg/m 3 1281 -1920 kg/m over 1920 kg/m3

84 84 84 84

45 deg idlers 45 deg idlers 45 deg idlers 45 deg idlers

0 – 640 kg/m 3 641 -1280 kg/m 3 1281 -1920 kg/m over 1920 kg/m3

36 30 24

ELEVATOR BELT SPECIFICS Maximum Tension Rating (PIW)

Number of Plies 3 Carcass Gauge (mm) 4 2 Carcass Weight (kg/m ) Elastic Modulus (N/mm)

20 deg idlers 20 deg idlers 20 deg idlers 20 deg idlers

UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex UsFlex S2 S3 S4 S5 D5 D6 D8 D10 D12 D15 1 1 1 1 2 2 2 2 2 2 2.7 3.5 3.6 4.3 5.8 6.9 7.6 8.1 9.9 11.2 1.8 2.5 2.6 3.2 5.6 6.8 7.3 8.0 9.5 10.9 4375 6125 7875 8750 7875 8750 10500 12250 14875 15750

CONVEYOR BELT SPECIFICS

Load Support – Max Belt Width (in)

Carcass Style

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

ELEVATOR BELT SPECIFICS 195 175

280 250

370 330

440 400

550 480

690 620

870 775

1060 940

1150 1050

16 14 12

18 16 14

20 18 16

24 20 18

30 24 20

36 24 20

36 30 24

8 7

10 9

10 10

10 12

12 13

14 15

15 16

16 18

17 20

18 22

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. 1 Troughability Loadcontact Support values berepresentative influenced by certain gauge and compound combinations used. When in doubt, please contact your When in doubt, and please your can FDA forcover selection guidance. FDA representative for selection guidance. . 2 UsFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offering, and an 8:1 minimum safety 2 UsFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offering and an 8:1 minimum safety factor for the remaining higher tension factorofferings. for the remaining higherfastener tensionselection offerings. With the4:1 appropriate fastenerfastener selection installation, With the appropriate and installation, minimum mechanical safetyand factors can be achieved. 4:13 minimum mechanical safety factors be achieved. Add the appropriate cover fastener gauge to this carcass gauge can to obtain the approximate overall belt thickness. 4 the Add appropriate the appropriatecover cover weight to to thisthis carcass weightgauge to obtainto theobtain appropriate overall belt weight. 3 Add gauge carcass the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

Maximum Tension Rating (N/mm)

“Grain, Wood Chip” Service (800 kg/m ) 3 “Industrial” Service (1600 kg/m )

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

Maximum Bucket Projection (mm) “Centrifugal” Elevators “Continuous” Elevators

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. 1 Troughability Load Support values be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your When in doubt,and please contact yourcan FDA representative for selection guidance. FDA representative for selection guidance. 2 UsFlex tensions reflect a minimum 10:1 safety factor through the116 N/mm rated offerings, and an 8:1 minimum safety 2 UsFlex tensions reflect a minimum 10:1 safety factor through the116 N/mm rated offerings, and an 8:1 minimum safety factor for the remaining higher factor for the remaining higher tension offerings. the appropriate fastener selection installation, tension offerings. With the appropriate fastener selection With and installation, 4:1 minimum mechanical fastenerand safety factors can be achieved. 4:1 mechanical fastener bethe achieved. 3 minimum Add the appropriate cover gauge to thissafety carcassfactors gauge tocan obtain approximate overall belt thickness. 4 Add appropriate cover to this weight togauge obtain the appropriate belt weight.overall belt thickness. 3 Add thethe appropriate coverweight gauge to carcass this carcass to obtain theoverall approximate 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight.

INDUSTRIAL

RockMaster® There’s No Compromising for Price

RockMaster Specification Table - “Imperial / Metric”

RockMaster … SPECIFICATION TABLE

Durable and Economical? We’ve got your belt!

Fabric Ply Carcass Style Number of Plies

Markets & Applications: • Crushed stone • Sand & gravel • Ready mix • Cement • Fertilizers

Reasons to Count on RockMaster • Less than 2% stretch at full working tension, reducing downtime • 4 to 1 mechanical splice fastener retention safety factor • Full gauge rubber between plies for excellent beam stiffness and overall flexibility • Outstanding wear characteristics with our Platinum® and Abrader® cover compounds • Available in 2-220, 3-330 or 4-440 constructions • Superior carcass adhesions in both wet and dry applications • 100% made in USA and Canada by Fenner Dunlop

3-330

4-440

Imperial

Metric

Imperial

Metric

Imperial

Metric

.097 .046 26000

2.5 2.7 4550

.136 .064 29000

3.5 3.7 5075

.172 .083 46000

4.4 4.9 8050

220

330

440

14 18

350 450

20 24

500 600

24 30

600 750

42 36 30

1050 900 750

60 54 42

1500 1400 1050

72 60 54

1800 1500 1400

36 30 24

900 750 600

54 48 36

1400 1200 900

60 54 48

1500 1400 1200

16 14 12

400 350 300

20 18 14

500 450 350

24 20 18

600 500 450

RockMaster is the reliable, economically priced belt for less demanding applications such as sand and gravel. RockMaster has full between ply rubber gauges and will stretch less than 2% at full operating tension. We manufacture RockMaster under the same stringent ISO 9001:2008 quality standards as the entire Fenner Dunlop product line.

RockMaster 110

2-220

Carcass Gauge (in / mm) 4 2 Carcass Weight (lb/in/ft / kg/m ) Elastic Modulus (lbs/in / N/mm) 2

Max Tension Rating (PIW / N/mm) 1

Troughing/Empty – Min Belt Width (in / mm) 0

20 idlers 0 35 idlers

Load Support – Max Belt Width (in / mm) 0

20 idlers 200 idlers 200 idlers

(0 – 40 lbs/ft / 0 - 640 kg/m ) 3 3 (41 – 80 lbs/ft / 641 - 1280 kg/m ) 3 3 (81 – 120 lbs/ft / 1281 - 1920 kg/m )

350 idlers 350 idlers 350 idlers

3 (0 – 40 lbs/ft / 0 - 640 kg/m ) 3 (41 – 80 lbs/ft / 641 - 1280 kg/m 3) 3 (81 – 120 lbs/ft /1281 - 1920 kg/m 3)

Minimum Pulley Diameters (in / mm ) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

Standard Constructions Available

1/8” X 1/16” Platinum & Abrader covers 3/16” x 1/16” Platinum & Abrader covers 1/4” x 1/16” Platinum & Abrader covers

Yes Yes -

Yes Yes

Yes

Note: RockMaster is designed for general purpose applications (ie, material size is 3” or less, the material drop is 4’ or less, 0 Note: RockMaster is designed for general purpose applications (ie, material size is 4” or less, the material drop is 4’ or less, the idler troughing angle is 35 0 3 the or idler angle is 35 ormore less,than and material weight is no more than 120 lbs/ft3.) ). less,troughing and the material weight is no 120the lbs/ft 1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. 1 Troughability and Load Support FDA valuesfor canselection be influenced by certain cover gauge and compound combinations used. When in doubt, please contact When in doubt, please contact guidance. FDA for tension selection guidance . .reflect a minimum 8:1 safety factor. With the appropriate fastener selection and installation, 2 RockMaster ratings 2 RockMaster tension ratings reflect a minimum 8:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical a minimum 4:1 mechanical fastener safety factor can be achieved. fastener safety factor can be achieved. 3 Add3the appropriate cover this carcass tothe obtain the approximate overall belt thickness. Add the appropriate covergauge gauge toto this carcass gaugegauge to obtain approximate overall belt thickness. 4 Add4the appropriate cover this carcass tothe obtain the appropriate overall belt weight. Add the appropriate coverweight weight toto this carcass weightweight to obtain appropriate overall belt weight. 5 “Imperial/English” values above are in BLACK, while “Metric” values are in RED.

INDUSTRIAL

DynaFlight® When the Going Gets Tough Reasons to Count on DynaFlight

No matter how demanding, DynaFlight delivers!

Tension capabilities Using highly efficient and precision engineered steel cords, available belt operating ratings up to 6000 PIW (ST7000) Product quality Superior results stem from the finest materials, the utmost in manufacturing procedures & equipment, and a meticulous testing & quality control mindset Product design Enhanced by using individually pre-tensioned cords with alternating twists, cable positioning is both in-plane and uniform. Results in optimum belt tracking in the field Adhesion & corrosion protection With zinc plated open-weave steel cords, high pressure curing and quality compounding, maximum belt adhesion and cable corrosion protection is assured. Splice life is unequaled

DynaFlight belting is designed to withstand the most demanding applications. With a single plane of carefully constructed and pre-tensioned steel cords DynaFlight conveys the toughest loads, over the longest distances and at the highest tensions. Enhanced by today’s computer technology, Fenner Dunlop brings a century of belt design and manufacturing experience to each DynaFlight belt it produces. It’s no wonder that customers, worldwide, have such confidence in DynaFlight steel cord belting. Markets & Applications: • Power generation • Metal & non-metals mining • Overland conveyance such as coal, copper, limestone handling • Slope belts in deep mines, open-pit mines • Stacker/reclaimer & bulk terminal conveyors • Ship unloaders, high capacity feeders, unit train loadouts

DynaCord Breaker Option available to enhance belt rip, impact, and penetration resistance Minimal elongation Take-up travel less than 0.25% of conveyor centers Energy efficient Low rolling resistant rubbers available EagleEye®, rEscan®, and BMS 1000 Highly sophisticated electronic monitoring, rip protection & X-ray options available Unsurpassed performance The finest in materials, product design, manufacturing and quality control all combine to assure a problem-free operating belt in service

DynaFlight Specification Table - DynaFlight “Imperial”…and “Metric” DynaFlight … SPECIFICATION TABLE SPECIFICATION TABLE Standard Carcass 1 Styles

Max Tension 2 Rating

Elastic Standard Modulus Carcass 1 Styles

PIW N/mm lbs/in ST500 ST630 ST800 ST1000 ST1250 ST1400 ST1600 ST1800 ST2000 ST2250 ST2500 ST2800 ST3150 ST3500 ST4000 ST4500 ST5000 ST5400

430 535 685 860 1070 1195 1370 1535 1720 1920 2140 2390 2690 2985 3440 3840 4280 4605

75 94 120 151 187 209 240 269 301 336 375 418 471 522 602 672 749 806

206000 ST500 36000 259000 ST630 46000 329000 ST800 58000 411000ST1000 72000 514000ST1250 90000 576000ST1400 101000 658000ST1600 116000 740000ST1800 130000 822000ST2000 144000 925000ST2250 162000 1030000ST2500 180000 1151000ST2800 201000 1295000ST3150 227000 1439000ST3500 252000 1640000ST4000 287000 1850000ST4500 324000 2055000ST5000 360000 2220000ST5400 390000

Max Cord Tension Pitch 2 Rating

Max.Cord Cord 4 Diameter Pitch

Carcass Elastic 5 Weight Modulus

PIW in N/mm mm lbs/in/ft lbs/in kg/m mm 0.551 430 0.433 535 0.472 685 0.472 860 0.551 1070 0.551 1195 0.591 1370 0.531 1535 0.472 1720 0.433 1920 0.591 2140 0.531 2390 0.591 2690 0.591 2985 0.591 3440 0.630 3840 0.669 4280 0.669 4605

14.0 75 11.0 94 12.0 120 12.0 151 14.0 187 14.0 209 15.0 240 13.5 269 12.0 301 11.0 336 15.0 375 13.5 418 15.0 471 15.0 522 15.0 602 16.0 672 17.0 749 17.0 806

206000 0.092 259000 0.097 329000 1.164 411000 1.127 514000 1.584 576000 1.644 658000 1.944 740000 2.052 822000 2.196 925000 2.316 1030000 2.724 1151000 2.784 1295000 3.564 1439000 3.912 1640000 4.080 1850000 4.644 2055000 5.160 2220000 5.568

36000 5.4 46000 5.7 58000 6.8 72000 6.6 90000 9.3 101000 9.6 116000 11.4 130000 12.0 144000 12.8 162000 13.6 180000 15.9 201000 16.3 227000 20.9 252000 22.9 287000 23.9 324000 27.2 360000 30.2 390000 32.6

inin 0.118 0.551 0.118 0.433 0.146 0.472 0.165 0.472 0.193 0.551 0.197 0.551 0.220 0.591 0.220 0.531 0.220 0.472 0.220 0.433 0.283 0.591 0.283 0.531 0.319 0.591 0.339 0.591 0.350 0.591 0.382 0.630 0.429 0.669 0.445 0.669

Troughing/Empty Minimum Troughing/Empty Pulley Diameter Minimum Pulley Diameter Carcass Minimum5 Belt Max. WidthCord % Minimum Rated BeltBelt Tension Width % Rated Belt Tension Weight Splice Splice 4 Diameter Step Step 0 0 0 0 0 0 20 35 45 81 –20 100 61 –3580 up to 4560 81 – 100 61 – 80 up to 60 Pattern Pattern idlers idlers idlers idlers idlers idlers 2

mm mm inlbs/in/ft mm kg/m in mm in in mm mm inin mm mm inin mm mm inin mm mm in mm in mm in mm 3.0 14.0 3.0 11.0 3.7 12.0 4.2 12.0 4.9 14.0 5.0 14.0 5.6 15.0 5.6 13.5 5.6 12.0 5.6 11.0 7.2 15.0 7.2 13.5 8.1 15.0 8.6 15.0 8.9 15.0 9.7 16.0 10.9 17.0 11.3 17.0

24 0.092 600 24 0.097 600 24 1.164 600 24 1.127 600 24 1.584 600 24 1.644 600 24 1.944 600 30 2.052 750 30 2.196 750 30 2.316 750 30 2.724 750 30 2.784 750 30 3.564 750 30 3.912 750 36 4.080 900 36 4.644 900 36 5.160 900 36 5.568 900

245.4600 0.118 24 245.7600 0.118 24 246.8600 0.146 30 246.6600 0.165 30 309.3750 0.193 36 309.6750 0.197 36 30 11.4750 0.220 36 30 12.0750 0.220 36 30 12.8750 0.220 36 30 13.6750 0.220 36 30 15.9750 0.283 36 30 16.3750 0.283 36 36 20.9900 0.319 36 36 22.9900 0.339 36 42 23.9 10500.350 42 42 27.2 10500.382 42 48 30.2 12000.429 48 48 32.6 12000.445 48

600 3.0 600 3.0 750 3.7 750 4.2 900 4.9 900 5.0 900 5.6 900 5.6 900 5.6 900 5.6 900 7.2 900 7.2 900 8.1 900 8.6 1050 8.9 1050 9.7 1200 10.9 1200 11.3

2424 600 600 2424 600 600 3624 900 600 3624 900 600 4224 1050 600 4824 1200 600 4824 1200 600 4830 1200 750 4830 1200 750 4830 1200 750 5430 1400 750 5430 1400 750 5430 1400 750 6030 1500 750 6036 1500 900 6636 1700 900 7236 1800 900 7836 2000 900

2024 500 600 1624 400 600 1-Step 24 600 2024 500 600 1624 400 600 1-Step 24 600 3024 750 600 1830 450 750 1-Step 36 900 3024 750 600 1830 450 750 1-Step 36 900 3630 900 750 2036 500 900 1-Step 42 1050 3630 900 750 2036 500 900 1-Step 48 1200 3630 900 750 2436 600 900 1-Step 48 1200 3630 900 750 2436 600 900 1-Step 48 1200 3630 900 750 2436 600 900 1-Step 48 1200 3630 900 750 2436 600 900 2-Step 48 1200 4230 1050 750 3636 900 900 2-Step 54 1400 4230 1050 750 3636 900 900 2-Step 54 1400 4836 1200 900 3636 900 900 2-Step 54 1400 4836 1200 900 3636 900 900 2-Step 60 1500 4842 1200 1050 4242 1050 1050 3-Step 60 1500 5442 1400 1050 4842 1200 1050 3-Step 66 1700 6048 1500 1200 5448 1400 1200 3-Step 72 1800 6648 1700 1200 5448 1400 1200 3-Step 78 2000

1 For additional DynaFlight constructions, including 1 For additional those of higher DynaFlight tension, constructions, please contact including your FDA those representative. of higher tension, please contact your FDA representative. 2 DynaFlight tension ratings reflect a minimum 2 6.7:1 DynaFlight safetytension factor. ratings reflect a minimum 6.7:1 safety factor. 3 Troughibility values can be influenced by certain 3 Troughibility cover gauge values andcan compound be influenced combinations by certain used. cover When gauge using andacompound combinations used. When using a DynaCord Breaker, another 6” (150mm) of belt DynaCord width is required. Breaker, another 6” (150mm) of belt width is required.

20 20 30 30 36 36 36 36 36 36 42 42 48 48 48 54 60 66

500 500 750 750 900 900 900 900 900 900 1050 1050 1200 1200 1200 1400 1500 1700

16 16 18 18 20 20 24 24 24 24 36 36 36 36 42 48 54 54

400 400 450 450 500 500 600 600 600 600 900 900 900 900 1050 1200 1400 1400

1-Step 1-Step 1-Step 1-Step 1-Step 1-Step 1-Step 1-Step 1-Step 2-Step 2-Step 2-Step 2-Step 2-Step 3-Step 3-Step 3-Step 3-Step

1 For additional DynaFlight constructions, including those of higher tension, please contact your FDA representative. 2 DynaFlight tension ratings reflect a minimum 6.7:1 safety factor. 3 Troughability values can be influenced by certain cover gauge and compound combinations used. When using a DynaCord Breaker, another 6” (150mm) of belt width is required. 4 Add the appropriate cover gauge to the cord diameter value to obtain the approximate overall belt thickness. 5 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 6 Pulleys must be straight-faced, engineered class (no crowns) and for several reasons, preferably lagged.

INDUSTRIAL

PowerGuard® Conserving Energy, Safely & Efficiently Reduce your downtime, keep your energy flowing. PowerGuard is constructed for above ground coal handling in power generation and coal preparation plants where leaching agents and dust suppressants can be major influences on belt deterioration. Fenner Dunlop offers two compounds specifically formulated to fight these problems, Guardian® and Guardian AR®. Markets & Applications: • Coal preparation plants • Power generation facilities • Above ground coal handling Compounds that Outperform the Competition Guardian • Fire retardant • Meets Class 2 RMA and ASTM requirements • Increased resistance to abrasion and cover wear Guardian AR • High quality Grade ll compound • Excellent abrasion and cover wear properties • Meets Class 2 RMA and ASTM requirements Reasons to Count on PowerGuard • Reduces conveying problems related to dust suppressants and leaching agents • Compounds formulated to reduce durometer creep and plasticizer extraction • Balanced carcass construction minimizes cupping and curling • Excellent resistance to abrasion, tearing and cover wear • Low stretch reduces belt break-in and downtime • Outstanding load support and tracking characteristics

For PowerGuard belt specifications, please reference the PSR® tables, pages 10 - 13, or UsFlex® tables, pages 16 & 17. 22

INDUSTRIAL

HarvestLine® Performance That Speaks for Itself The first choice of elevator superintendents for over 30 years. HarvestLine‘s ply design delivers high strength along with low elongation and excellent fastener holding properties. Fenner Dunlop protects your purchase by offering a range of cover compounds engineered to fight oil attack, meet OSHA static conductivity requirements and frigid temperatures in harsh grain handling conditions. Long relied on in the grain industry, HarvestLine continues to satisfy end-users as a belt that reduces costs and improves margins. Applications: • Grains • Feed silos • Milling • Other agricultural uses Reasons to Count on HarvestLine • Superior load support and troughability properties • Excellent bolt retention/bucket projection ratings • Unequaled cover and ply adhesions • Very low elongation, minimizing initial break-in period • Meets OSHA requirements for static conductivity & flame resistance • Ideal choice for vulcanized splicing or mechanical fasteners • Variety of cover compounds available to guard against oil attack and cold temperatures

HarvestLine Specification Table - “Imperial” HarvestLine … SPECIFICATION TABLE – “Imperial” GENERAL DATA Carcass Style

HL HL HL 2-220 2-300 3-330 2 2 3 .128 .150 .185 .054 .065 .082 35000 37000 45000

Number of Plies 3 Carcass Gauge (in) 4 Carcass Weight (lb/in/ft) Elastic Modulus (lbs/in)

HL HL HL HL HL HL HL HL HL 4-440 3-450 3-600 4-600 3-750 4-800 4-1000 5-1000 6-1200 4 3 3 4 3 4 4 5 6 .228 .183 .225 .252 .246 .308 .354 .391 .474 .100 .080 .108 .113 .115 .152 .162 .196 .240 55000 47000 72000 57000 72000 82000 90000 105000 132000

CONVEYOR BELT SPECIFICS 2

Max Tension Rating (PIW)

220

300

330

440

450

600

750

800

1000

1200

16 20 24

18 20 28

20 24 30

24 30 36

28 30 36

30 36 42

36 42 48

42 48 54

48 42 42

72 60 60

72 72 72

16 14 12

20 16 14

20 18 16

26 20 16

24 20 18

28 24 20

30 24 20

36 30 24

36 32 26

48 40 32

190

260

280

370

390

520

645

690

870

1030

16 14 12

18 16 14

24 20 18

22 20 18

30 24 20

32 26 22

34 28 22

36 30 24

38 32 26

42 36 30

48 42 36

6 5

7 6

8 7

10 10

10 9

10 12

11 12

11 14

12 14

12 16

12 20

Troughing/Empty – Min Belt Width (in) 20 degree idlers 35 degree idlers 45 degree idlers 1

Load Support – Max Belt Width (in) 20 deg idlers 35 deg idlers 45 deg idlers

0 – 50 lbs/ft 3 0 – 50 lbs/ft 3 0 – 50 lbs/ft

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

ELEVATOR BELT SPECIFICS Maximum Tension Rating (PIW) Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

Maximum Bucket Projection (in) “Centrifugal” Elevators “Continuous” Elevators

1 Troughability and Load Support values influenced by certain gauge and compound used.please contact 1 Troughability and Load Support valuescan can be be influenced by certain cover cover gauge and compound combinationscombinations used. When in doubt, When in your doubt, contact FDA representative for selection guidance. FDAplease representative foryour selection guidance. 2 HarvestLine ratings reflect minimum 10:1 factor through 800 PIW offerings, and an 8:1 minimum factor for the remaining 2 HarvestLine tensiontension ratings reflect a aminimum 10:1safety safety factor through 800 PIW offerings, and an safety 8:1 minimum safety factor higher tension offerings. Withofferings. the appropriate fastener selection and fastener installation,selection 4:1 minimum mechanical fastener factors mechanical can be achieved. for the remaining higher tension With the appropriate and installation, 4:1safety minimum 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. fastener safety factors can be achieved. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 NOTE: Add theFor appropriate cover weight to this carcassplease weightrefer to obtain theMetric appropriate Metric HarvestLine Specifications, to PSR Table,overall pagesbelt 12 weight. & 13.

NOTE: For Metric HarvestLine Specifications, please refer to PSR Metric Table, pages 12 & 13.

INDUSTRIAL

HarvestFlex® Your Grain Belt Solution

HarvestFlex Specification Table - “Imperial” HarvestFlex … SPECIFICATION TABLE – “Imperial”

Best combination of durability, oil and cold temperature resistance! HarvestFlex is the toughest conveyor belt made for the agricultural market today. HarvestFlex is produced with a straight-warp carcass to provide maximum rip and tear resistance coupled with superior bolt retention properties. No other belt offers the same durability in conveyor belt or bucket elevator belt applications.

GENERAL DATA Carcass Style

HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex HvFlex S2 S3 S4 S5 D5 D6 D8 D10 D12 D15 1 1 1 1 2 2 2 2 2 2 .107 .139 .142 .169 .230 .270 .300 .320 .388 .439 .030 .042 .043 .056 .096 .117 .124 .137 .162 .187 25000 35000 45000 50000 45000 50000 60000 70000 85000 90000

Number of Plies 3 Carcass Gauge (in) 4 Carcass Weight (lb/in/ft) Elastic Modulus (lbs/in) CONVEYOR BELT SPECIFICS 2

Max Tension Rating (PIW)

245

330

440

550

660

800

1000

1250

1500

16 20 24

20 24 30

24 30 36

30 36 42

60 48 42

72 66 54

84 72 60

84 72 66

84 84 72

84 84 84

16 14 12

18 16 14

20 18 16

24 20 18

30 24 20

36 24 20

36 30 24

195

280

370

440

550

690

870

1060

1150

16 14 12

18 16 14

20 18 16

24 20 18

30 24 20

36 24 20

36 30 24

8 7

10 9

10 10

10 12

12 13

14 15

15 16

16 18

17 20

18 22

Troughing/Empty – Min Belt Width (in) 20 degree idlers 35 degree idlers 45 degree idlers 1

Load Support – Max Belt Width (in) 20 deg idlers 35 deg idlers 45 deg idlers

Applications: • Grains • Feed silos • Milling • Other agricultural uses

0 – 50 lbs/ft 3 0 – 50 lbs/ft 3 0 – 50 lbs/ft

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

ELEVATOR BELT SPECIFICS Maximum Tension Rating (PIW) Minimum Pulley Diameters (in)

Reasons to Count on HarvestFlex • Superior rip and tear resistance • Unsurpassed bolt retention • Outstanding troughability and load support attributes • Unequaled ply and cover adhesions • Excellent load support and tracking characteristics • Meets or exceeds OSHA requirements for conductivity & flame resistance • Variety of cover compounds available to guard against oil attack and cold temperatures

81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

Maximum Bucket Projection (in) “Centrifugal” Elevators “Continuous” Elevators

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. 1 Troughability Loadcontact Support values can berepresentative influenced by certain gauge guidance. and compound combinations used. When in doubt, please contact your When in doubt, and please your FDA forcover selection FDA representative for selection guidance. 2 HarvestFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings and an 8:1 minimum safety factor 2 HarvestFlex tension ratings reflect a minimum 10:1 safety factor through the 660 PIW offerings, and an 8:1 minimum safety factor for the remaining higher for the remaining higher tension offerings. theand appropriate fastener selection and installation, 4:1can minimum mechanical fastener tension offerings. With the appropriate fastener With selection installation, 4:1 minimum mechanical fastener safety factors be achieved. safety factors can be cover achieved. 3 Add the appropriate gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 the Addappropriate the appropriatecover cover weight thisthis carcass weightgauge to obtaintothe appropriate overall belt weight. 3 Add gaugeto to carcass obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. NOTE: For Metric HarvestFlex Specifications, please refer to UsFlex Metric Table, page 17.

NOTE: For Metric HarvestFlex Specifications, please refer to UsFlex Metric Table, page 17.

INDUSTRIAL

LogMaster® Your Best Defense

HotShot® It Can Take the Heat!

Conveying logs? Put your trust in Fenner Dunlop! LogMaster handles persistent impact, cutting and gouging problems when conveying wood products day in and day out. Fenner Dunlop offers LogMaster III (3-ply) and LogMaster IV (4-ply) wood handling conveyor belts engineered to be your solution to the most severe conveying challenges. Our specially formulated cover compounds maximize belt life and lower your cost per ton conveyed. Applications: • Slasher decks • Log drops • Debarkers in and out feeds • Chipper in feeds • Drum discharge Reasons to Count on LogMaster • Specially engineered carcass construction for enhanced crosswise rigidity • Increased skim gauges enhance energy absorption and belt resilience • Superior impact and tear resistance • Improved adhesion levels protects against heavy impact, trapped material and edge damage • Matchless®, MOR and Duroslide® cover compounds are your best defense against cutting, gouging and oil saturation • Minimum pulley diameters - 16” for LogMaster III and 18” for LogMaster IV

Some high temperature applications involve localized pockets of fired or hot material. Today’s typical thermoplastic carcasses just cannot stand up to such intense, isolated heat. Belt “burn-through” and/or carcass “melt-down” are likely results. Carcass and splice integrity quickly deteriorate and burn away. If your plant’s bottom line suffers from such high heat belt degradation, then you need to switch to HotShot. The key to HotShot is its fiberglass carcass, uniquely built into a solid-woven design. The result is no belt burn-through or carcass melt-down even when in contact with isolated pockets of furnace-hot material. Protected by the industry’s best performing high heat compound, DeltaHeat®, overall belt integrity is assured with HotShot. Bottom line, HotShot is your best belting choice for high-spike, high heat material applications.

Standard Offerings: • Available Top Cover Compounds • Matchless (RMA Grade I) • MOR (Moderate Oil Resistance) • Top Cover Gauges • 3/8 • 1/4 • 3/16 • 5/32 •

Bottom Covers • Duroslide (. 30 coefficient of friction) • Bareback (.18 coefficient of friction)

Reasons to Count on HotShot • Unique fiberglass carcass, resists burn-through to 10000 F • Solid-woven weave eliminates risk of ply separation • Premium cover compound DeltaHeat® provides optimum heat resistance to belt • Excellent mechanical splice retention • Minimal belt elongation

HotShot Specification Table - “Imperial” and “Metric”

HotShot … SPECIFICATION TABLE Carcass Style Number of Plies

HotShot 300 1

Carcass Gauge3 (in / mm) Carcass Weight4 (lb/in/ft / kg/m2 ) Elastic Modulus (lbs/in / N/mm) Max Tension Rating2 (PIW / N/mm)

Imperial

Metric

.140 .053 95000

3.5 3.1 16625

300

18 24

450 600

Troughing/Empty – Min Belt Width (in / mm) 200 idlers 350 idlers

Load Support1 – Max Belt Width (in / mm) 200 idlers 200 idlers 200 idlers

(0 – 40 lbs/ft3 / 0 – 640 kg/m3) (41 – 80 lbs/ft3 / 641 -1280 kg/m3) (81 – 120 lbs/ft3 /1281 -1920 kg/m3)

72 66 60

1800 1700 1500

350 idlers 350 idlers 350 idlers

(0 – 40 lbs/ft3 / 0 – 640 kg/m3) (41 – 80 lbs/ft3 / 641 -1280 kg/m3) (81 – 120 lbs/ft3 /1281 -1920 kg/m3)

66 54 48

1700 1400 1200

24 22 20

600 550 500

Minimum Pulley Diameters (in / mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

Applications: • Cement clinker • Ore pelletizing plants • Sintering and coking applications • Calcined lime • Smelting and refining operations • Hot foundry/casting plants • Any “yellow/cherry red” material where burn through is a problem

1 Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact FDA for selection guidance. 2 HotShot tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener

Troughability and Load Support values can be influenced by certain cover gauge and compound combinations used. When in doubt, please contact FDA for selection guidance. 2 HotShot tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical fastener safety factor can be achieved. (With extreme product temperatures, mechanical fasteners are the preferred splice method.) 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt gauge. 4 Add the appropriate cover weight to this carcass weight to obtain the approximate overall carcass weight.

INDUSTRIAL

CleatLine® Locks in Your Materials!

CleatLine Specification Table4 - “Imperial” and “Metric” CleatLine … SPECIFICATION TABLE4

Free flowing materials...no problem! Made to handle aggressive transfer and elevation of free flowing materials, Fenner Dunlop’s CleatLine is designed for efficient and smooth operation over return idlers and for quick pick-up at loading points. Each cleat pattern is integrally molded into the belt eliminating the possibility of separation or the need for vulcanizing cleats onto the belt.

CLEATLINE UTILITY

Carcass Style

2-160

Number of Plies

Carcass Gauge (in/mm) 3 2 Carcass Weight (lb/in/ft / kg/m ) 1

Max Tension Rating (PIW/ N/mm) 1 Troughing/Empty – Min Belt Width (in/mm) 0

Markets & Applications: • Grain • Wood chips • Bark • Cement • Light aggregates • Materials handled on road machines Reasons to Count on CleatLine • Molded cleats ensure years of trouble free service no chance of cleats separating from the belt • Cleats can be made with recessed edges to accommodate skirtboarding • Available constructions: UsFlex®, PSR®, RockMaster® or Utility® • Variety of compounds offered: MOR, Granite, ORWP, UGH, CGH and Platinum • Available widths: 48”, 60” & 72” or custom order • Available lengths: 600’ & 1,200’ or custom order

20 idlers 0 35 idlers

• B-Pattern

• U-Top

• F-Pattern

• C-Top

• Chevron Pattern

3-330

2-220

3-330

2.2

.109

2.7

.097

2.5

.136

3.5

.128

3.3

.185

4.7

.035

2.0

.041

2.4

.046

2.7

.064

3.7

.054

3.2

.081

4.7

160

240

220

330

220

330

14 18

350 450

16 20

400 500

14 18

350 450

20 24

500 600

16 20

400 500

20 24

500 600

42 36 30

1050 900 750

54 48 42

1400 1200 1050

42 36 30

1050 900 750

60 54 42

1500 1400 1050

48 42 36

1200 1050 900

60 54 48

1500 1400 1200

36 30 24

900 750 600

48 42 36

1200 1050 900

36 30 24

900 750 600

54 48 42

1400 1200 1050

42 36 30

1050 900 750

54 48 42

1400 1200 1050

14 12 10

350 300 250

16 14 12

400 350 300

16 14 12

400 350 300

20 18 14

500 450 350

16 14 12

400 350 300

20 18 16

500 450 400

Load Support – Max Belt Width (in/mm) 0

3 (0 – 40 lbs/ft 3 - 0 – 640 kg/m ) 3 3 (41 – 80 lbs/ft - 641 –1280 kg/m ) 3 3 (81 – 120 lbs/ft - 1281 –1920 kg/m )

(0 – 40 lbs/ft - 0 – 640 kg/m ) 3 3 (41 – 80 lbs/ft - 641–1280 kg/m ) 3 3 (81 – 120 lbs/ft - 1281–1920 kg/m )

20 idlers 0 20 idlers 0 20 idlers 35 idlers 0 35 idlers 0 35 idlers

Minimum Pulley Diameters (in/mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension 1

CleatLine tension ratings reflect a minimum 10:1 safety factor. With the appropriate fastener selection and installation, a minimum 4:1 mechanical

fastener safety factor can reflect be achieved. 1 CleatLine tension ratings a minimum 10:1 safety factor. With the appropriate fastener selection and installation, 2 Add the 4:1 appropriate cover gauge to thissafety carcassfactor gauge to obtain approximate overall belt thickness. a minimum mechanical fastener can be the achieved. 3 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 2 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 “Imperial/English” values above are in BLACK, while “Metric” values are in RED. 3 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. Standard Offerings: 4 “Imperial/English” values above are in BLACK, while “Metric” values are in RED. • Compounds … Grade II, MOR • Cover gauges … 1/8” min top cover and 3/32” min bottom cover Standard Offerings: … 72 inch max widths, and 96 inch max roll diameter • Dimensional

• Cover gauges - 1/8” min top cover and 3/32” min bottom cover • Roll size - 72 inch max width and 96 inch max roll diameter 1/4/11

• Y-Top

2-220

PSR CLEATLINE

.096

Choose from seven proven patterns: • V-Top

3-240

CLEATMASTER

PRODUCT PREVIEW

MINING

Mining

MineHaul® Safe, Flexible & DEPENDABLE!

Mining’s underground workhorse.

MineHaul® (pages 33 -37) MineHaul is Fenner Dunlop’s premium multi-ply underground conveyor belt specifically designed for the heavy duty mining industry. Armed with MSHA CFR Title 30, Part 14 certified Fire Boss® cover compound for ultimate fire retardance, MineHaul delivers unsurpassed conveying performance. LongHaul® (pages 34 - 38) LongHaul conveyor belting is your ideal choice for moderate to severe surface conveying applications. Made with the same fabrics used in our successful MineHaul products, LongHaul is available with a variety of surface and non-MSHA underground compounds. MineFlex® (pages 39 - 41) MineFlex combines a unique straight-warp carcass construction with Fenner Dunlop’s MSHA CFR Title 30, Part 14 certified Fire Boss cover compounds to deliver the toughest, most fire retardant belt in the underground mining industry. LongFlex™ (pages 40 – 42) LongFlex is made with the same trusted carcass construction as MineFlex, delivering top performance in the harshest above ground mining applications.

MineHaul is Fenner Dunlop’s premium multi-ply conveyor belt designed specifically for the demanding nature of the heavy duty underground mining industry. Manufactured with MSHA CFR Title 30, Part 14 certified Fire Boss® fire retardant compounds which meets and exceeds MSHA requirements. MineHaul is designed to safely handle loads in tough mining applications. MineHaul has a proven history in the mining industry for dependability and performance. Markets & Applications: (where compliance with MSHA CFR Title 30, Part 14 is required or desired) • Coal • Metals • Hard rock and minerals • Coal preparation plants

DynaFlight® (page 43) DynaFlight steel cord belting delivers the toughest loads over long hauls. Manufactured with specially designed and coated cables to maximum product adhesion and minimum corrosion, DynaFlight is ideally suited for high-tension/low-stretch applications such as overland conveying systems.

Reasons to Count on MineHaul • MSHA certified Fire Boss cover compounds for ultimate fire retardance • Low stretch • Excellent troughability and load support • Exceptional mechanical fastener retention • Resistant to moisture, mildew and acid mine water • Uses traditional diagonal lapped splice or FDA developed Finger Splice Technology • Excellent adhesion between the covers and plies assures long service life • Available in a variety of poly/nylon, poly/poly, and nylon/nylon constructions

MINING

MineHaul/LongHaul5 SPECIFICATION TABLE – “Imperial” 5 5 MineHaul/LongHaul … SPECIFICATION TABLE – “Imperial”TABLE – “Imperial” MineHaul/LongHaul … SPECIFICATION Carcass Style

MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH MH/LH MH MH/LH MH MH/LH MH MH/LH MH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH Carcass Style

Number of Plies 3 Carcass Gauge (in) 4 Carcass Weight (lb/in/ft) Elastic Modulus (lbs/in)

2 4 2 Number of Plies 3 .168 .192 Carcass Gauge (in) .228 4 .082 .100 .086 Carcass Weight (lb/in/ft) 44000(lbs/in) 55000 62000 Elastic Modulus

Max Tension Rating2 (PIW)

2440 400 (PIW) 500 Max Tension Rating

2-400

4-440

2-500

3-500 3 .183 .099 47000

2-600 2-400 2 2 .166 .168 .077 .082 63000 44000

3-600 4-440 34 .210 .228 .108 .100 72000 55000

3-750 2-500 3 2 .246 .192 .115 .086 72000 62000

4-800 3-500 43 .310 .183 .152 .099 82000 47000

3-900 2-600 32 .261 .166 .130 .077 94000 63000

4-1000 3-600 2-1000 3-750 4-1200 4-800 5-1250 3-900 3-1500 4-1000 4-2000 2-1000 4-1200 5-1250 3-1500 4-2000 43 23 44 53 34 42 4 5 3 4 .336 .210 .268 .246 .356 .310 .426 .261 .414 .336 .560 .268 .356 .426 .414 .560 .172 .108 .114 .115 .181 .152 .208 .130 .186 .172 .266 .114 .181 .208 .186 .266 90000 72000 82000 72000 100000 82000 98000 94000 108000 90000 134000 82000 100000 98000 108000 134000

500

600 400

600 440

750 500

800 500

900 600

1000 600

1000 750

1200 800

1250 900

2820 3024 3630

2824 3030 3636

3024 3630 4236

3028 3630 4236

3628 4230 4836

3630 4236 4842

4230 4836 5442

4236 4842 5448

60 60 54

7260 6054 5448

7272 6060 6054

7266 6660 6654

8460 8460 7254

8472 7260 6654

8472 8460 7260

6072 5466 4866

8484 8484 7272

8484 8472 8466

22 18 16

2020 1816 1614

2426 2020 1816

3420 2418 2016

3022 2418 2016

3220 2618 2016

3624 3020 2418

3634 3024 2420

4030 3224 2620

4232 3626 3020

1500 1000 2000 1000

1200

1250

1500

2000

4836 5442 6048

36 42 48

42 48 54

48 54 60

8484 8484 8472

8460 8454 8448

84 84 72

84 84 84

4236 3630 3024

4836 4230 3624

40 32 26

42 36 30

48 42 36

1 Troughing/Empty – Min Belt Width (in) Troughing/Empty – Min Belt Width (in)

20 degree idlers 35 degree idlers 45 degree idlers

20 20 degree idlers 24 35 degree idlers 30 45 degree idlers

24 30 36

Load Support – Max Belt Width (in)Support1 – Max Belt Width (in) Load 20 deg idlers 35 deg idlers 45 deg idlers

41 – 80 lbs/ft 3 41 – 80 lbs/ft 3 41 – 80 lbs/ft

72lbs/ft3 66 20 deg idlers 6041 – 80 60lbs/ft3 60 35 deg idlers 5441 – 80 48 54lbs/ft3 54 45 deg idlers 41 – 80

Minimum Pulley Diameters (in)Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

26 20 81 – 100% belt20rated tension 20 18 61 – 80% belt16rated tension 16 16 Up to 60% belt14rated tension

1 Troughibility and Load Support values can 1be Troughibility influenced byand certain gauge andcan compound combinations used. When in doubt, please contact your FDA representative for selection guidance. Loadcover Support values be influenced by certain cover gauge and compound combinations used. When in doubt, please contact your FDA representative for selection guidance. 2 Minehaul/LongHaul tension ratings a 10:1 factor through 800 PIW and an 8:1 minimum safety800 factor the remaining tension offerings. With the fastener selection and 2 minimum Minehaul/LongHaul ratings reflect a offerings, minimum 10:1 safety factor through PIWfor offerings, and anhigher minimum safety factor forcover theappropriate remaining tension offerings. Withtothe appropriate fastener selection and 1 reflect Troughability and safety Loadtension Support values can be influenced 38:1Add the appropriate gaugehigher to this carcass gauge obtain installation, 4:1 minimum mechanical fastenerinstallation, safety factors be achieved. 4:1can minimum fastener safety factors can be achieved. by certain cover gauge andmechanical compound combinations used. the approximate overall belt thickness. 3 Add the appropriate cover gauge to this carcass to obtain the approximate overall belt thickness. 3 Addgauge the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. When in doubt, contact yourthis FDA representative 4 Add the appropriate cover weight to this carcass weight to obtain 4 Add the appropriate cover weight to this carcass toplease obtain the appropriate belt weight. 4 Addweight the appropriate cover weight to overall carcass weight to obtain the appropriate overall belt weight. for selection guidance. the approximate overall belt weight. 5. For a complete listing of available MineHaul/LongHaul products andofspecifications, please contact your FDA representative. 5. For a complete listing available MineHaul/LongHaul products and specifications, please contact your FDA representative.

2 Minehaul/LongHaul tension ratings reflect a minimum 10:1 safety factor through 800 PIW offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved.

5 For a complete listing of available MineHaul/LongHaul products and specifications, please contact your FDA representative.

MINING

MineHaul/LongHaul5 SPECIFICATION TABLE – “Metric” 5 5 MineHaul/LongHaulMineHaul/LongHaul … SPECIFICATION … TABLE SPECIFICATION – “Metric” TABLE – “Metric” Carcass Style

MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LHMH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LHMH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH MH/LH Carcass Style

Number of Plies 3 Carcass Gauge (mm) 4 2 Carcass Weight (kg/m ) Elastic Modulus (N/mm)

2 4 2 Number of Plies 3 4.3 5.8 4.9 Carcass Gauge (mm) 4.84 (kg/m 5.92) 5.0 Carcass Weight 7700 9625 Elastic Modulus (N/mm) 10850

2-400

4-440

2-500

Max Tension Rating (N/mm) Max Tension Rating (N/mm) 70 77 88 1

3-500 3 4.7 5.8 8225 88

2-6002-400 3-600 4-4403-750 2-5004-800 3-5003-900 2-6004-1000 3-6002-1000 3-7504-1200 4-8005-1250 3-9003-1500 4-1000 4-2000 2-1000 2 2 3 4 3 2 4 3 3 2 4 3 2 3 4 4 5 3 3 4 4 2 4.2 4.3 5.3 5.8 6.3 4.9 7.8 4.7 6.6 4.2 8.5 5.3 6.8 6.3 9.07.8 10.86.6 10.5 8.5 14.2 6.8 4.5 4.8 6.3 5.9 6.7 5.0 8.9 5.8 7.6 4.5 10.16.3 6.7 6.7 10.68.9 12.27.6 10.910.1 15.6 6.7 110257700 12600 962512600 10850 14350 822514700 1102515750 1260014350 1260017500 14350 17150 1470018900 15750 23450 14350 105 70 105 77 131 88 140 88

158105

175105 175 131 210140

5-1250 3-1500 4-2000 5 3 4 10.8 10.5 14.2 12.2 10.9 15.6 17150 18900 23450

219158 263 175 263 175

210

219

263

700 500 700 600 750600 750 600 750700 900700 900 750 900750 1050 750 1050900 1200900 750 600 750 750 900750 900 750 900750 1050750 1050900 1050 900 1200 900 1200 10501400 1050 900 750 900 900 1050900 1050900 1050 900 1200900 12001050 1200 1050 1400 1050 1400 12001500 1200

900 1050 1200

1050 1200 1400

1200 1400 1500

1500 1500 1400

1800 150018001800 1800 1700 2150 1500 2150 1800 2150 1800 15001800 2150 2150 2150 2150 2150 21502150 1500 1500 140015001500 1700 1500 2150 1500 1800 1500 2150 1500 14001700 2150 2150 2150 1800 2150 21502150 1400 1400 120015001400 1700 1400 1800 1400 1700 1400 1800 1500 12001700 1800 1800 2150 1700 2150 18002150 1200

2150 2150 1800

2150 2150 2150

550 450 400

500 500 600 650 600500 750 550 800500 450 400 500 500 600450 600 450 650450 400 350 450 400 500400 500 400 500400

1000 800 650

1050 900 750

1200 1050 900

Troughing/Empty – Min Belt Width Troughing/Empty – Min Belt Width (mm) (mm) 20 degree idlers 35 degree idlers 45 degree idlers

500 20 degree idlers 600 35 degree idlers 750 45 degree idlers

600 750 900

Load Support – Max Belt Width Load (mm) Support – Max Belt Width (mm) 20 deg idlers 35 deg idlers 45 deg idlers

4-1200 4 9.0 10.6 17500

641 -1280 kg/m 3 641 -1280 kg/m 3 641 -1280 kg/m

1800 kg/m 1700 20 deg idlers1500 641 -1280 3 1500 kg/m 1500 35 deg idlers1400 641 -1280 3 1400 kg/m 1400 45 deg idlers1200 641 -1280

Minimum Pulley Diameters (mm) Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

500 81 – 100% belt rated 650 tension 500 400 61 – 80% belt rated 500 tension 450 350 Up to 60% belt rated 400 tension 400

900600 900 600 1000 750 1050 800 1050900 1200900 750500 750 600 800600 900650 900 750 1050750 600450 600 500 650500 750500 750 600 900 600

1 Troughability and Load Support values can 1be Troughability influenced by and certain Load cover Support gauge values and compound can be influenced combinations by certain used. cover When gauge in doubt, and compound please contact combinations your FDAused. representative When in doubt, for selection pleaseguidance. contact your FDA representative for selection guidance. 1 8:1 Troughability and Load Support values beofferings. influenced by certain cover gauge and 2 Minehaul/LongHaul tensions reflect a minimum 2 Minehaul/LongHaul 10:1 safety factor thru tensions the 140 reflect N/mm a minimum rated offerings, 10:1 safety and an factor 8:1 minimum thru the 140 safety N/mm factor rated forofferings, the remaining and an higher minimum tension offerings. safety factor for the remaining higher can tension With the appropriate fastener selection and installation, With the appropriate 4:1 minimumfastener mechanical selection fasten erand safety installation, factors 4:1 can minimum be achieved. mechanical fasten er safety factors can becompound achieved. combinations used. When in doubt, please contact your FDA representative 3 Add the appropriate cover gauge to this carcass 3 Add gauge the appropriate to obtain thecover approximate gauge tooverall this carcass belt thickness. gauge to obtain the approximate overall belt thickness. for selection guidance. 4 Add the appropriate cover weight to this carcass 4 Add weight the appropriate to obtain the cover appropriate weight to overall this carcass belt weight. weight to obtain the appropriate overall belt weight. 2 Minehaul/LongHaul tensions reflect a minimum 10:1 safety factor through the 140 N/mm 5. For a complete listing of available MineHaul/LongHaul 5. For a complete productslisting and specifications, of available MineHaul/LongHaul please contact your products FDA representative. and specifications, please contact your FDA representative.

rated offerings, and an 8:1 minimum safety factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate 1/4/11 overall belt weight. 5 For a complete listing of available MineHaul/LongHaul products and specifications, please contact your FDA representative.

1/4/11

MINING

LongHaul® Belting Mine Duty Surface Belt with Endurance!

MineFlex® Belting Tough, Reliable, PROVEN!

Relax…let us carry your load!

MineFlex STRONG - Fire Boss® SAFE.

LongHaul utilizes the same Fenner Dunlop developed fabrics as our successful MineHaul products, with the added flexibility of offering multiple compounds to meet a wide variety of surface and non-MSHA underground applications including compounds which meet MSHA Part 18 requirements.

MineFlex combines a unique Fenner Dunlop developed straight-warp carcass with specially compounded MSHA CFR Title 30, Part 14 certified Fire Boss covers for underground mining applications. You can expect fire retardant properties which meet and exceed MSHA requirements coupled with unsurpassed resistance to impact, puncture, rip and tear. Fenner Dunlop puts safety first by manufacturing MineFlex STRONG and Fire Boss SAFE to protect your employees and your conveyor belting investment.

Markets & Applications: • Aboveground coal handling • Metals • Hard rock and minerals • Coal preparation plants

Reasons to Count on MineFlex • MineFlex offers MSHA certified Fire Boss cover compounds for ultimate fire retardance • Superior troughability, tracking and load support • Unsurpassed impact resistance up to 3 times greater than traditional plied belting • Up to 5 times more longitudinal rip resistance than standard reduced ply constructions. • Greater flexibility than plied belts • Available in single or dual unit carcass constructions • Superior adhesions giving longer product life in difficult applications • Resistant to moisture, mildew and acid mine water • State-of-the-art Fenner Dunlop developed Finger Splice Technology prolongs splice life and decreases unplanned belt maintenance

Markets & Applications: • Coal • Hard rock and minerals • Metals • Overland/transfers • Loadouts • Coal preparation plants

Reasons to Count on LongHaul • Low stretch • Excellent troughability and load support • Exceptional mechanical fastener retention • Resistant to moisture, mildew and acid mine water • Uses traditional diagonal lapped splice or Fenner Dunlop developed Finger Splice Technology • Excellent adhesion between the covers and plies assures long service life • Available in a variety of poly/nylon, poly/poly, and nylon/nylon constructions

MINING

MineFlex/LongFlex5 SPECIFICATION TABLE – “Imperial”

MineFlex/LongFlex5 SPECIFICATION TABLE – “Metric”

MineFlex/LongFlex5 … SPECIFICATION TABLE – “Metric”

MineFlex/LongFlex5 … SPECIFICATION TABLE – “Imperial” Carcass Style Number of Plies 3 Carcass Gauge (in) 4 Carcass Weight (lb/in/ft) Elastic Modulus (lbs/in) 2

Max Tension Rating (PIW)

MF/LF S3 1 .139 .042 35000

MF/LF S4 1 .142 .043 45000

MF/LF S5 1 .169 .056 50000

MF/LF D5 2 .230 .096 45000

MF/LF D6 2 .270 .117 50000

MF/LF D8 2 .300 .124 60000

MF/LF D10 2 .320 .137 70000

MF/LF D12 2 .388 .162 85000

MF/LF D15 2 .439 .187 90000

330

440

550

660

800

1000

1250

1500

20 degree idlers 35 degree idlers 45 degree idlers

20 24 30

24 30 36

30 36 42

20 deg idlers 35 deg idlers 45 deg idlers

41 – 80 lbs/ft 3 41 – 80 lbs/ft 3 41 – 80 lbs/ft

Minimum Pulley Diameters (in) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

MF/LF S4 1 3.6 2.6 7875

MF/LF S5 1 4.3 3.2 8750

MF/LF D5 2 5.8 5.6 7875

MF/LF D6 2 6.9 6.8 8750

MF/LF D8 2 7.6 7.3 10500

MF/LF D10 2 8.1 8.0 12250

MF/LF D12 2 9.9 9.5 14875

MF/LF D15 2 11.2 10.9 15750

116

140

175

219

263

Troughing/Empty – Min Belt Width (mm) 20 degree idlers 35 degree idlers 45 degree idlers

500 600 750

600 750 900

750 900 1050

1700 1400 1200

1800 1500 1400

1800 1700 1500

2150 1800 1800

2150 2150 2150

450 400 350

500 450 400

600 500 450

750 600 500

900 600 500

900 750 600

Load Support – Max Belt Width (in)

Max Tension Rating (N/mm )

MF/LF S3 1 3.5 2.5 6125

Troughing/Empty – Min Belt Width (in)

Carcass Style Number of Plies 3 Carcass Gauge (mm) 2 4 Carcass Weight (kg/m ) Elastic Modulus (N/mm)

66 54 48

72 60 54

72 66 60

84 72 72

84 84 84

18 16 14

20 18 16

24 20 18

30 24 20

36 24 20

36 30 24

1 Troughability and Load Support values can be influenced by certain cover gauge1andTroughability compound combinations used. When invalues doubt, can be influenced by certain cover and Load Support please contact your FDA representative for selection guidance. gauge and compound combinations used. When in doubt, please contact 2 MineFlex/LongFlex tensions reflect a minimum 10:1 safety factor through the 660 P/W rated offerings, and an 8:1 minimum safety yourand FDA representative formechanical selection guidance. factor for the remaining higher tension offerings. With the appropriate fastener selection installation, 4:1 minimum fastener safety factors can be achieved. 2 MineFlex/LongFlex tension ratings reflect a minimum 10:1 safety factor 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. through the 660 PIW offerings, and an 8:1 minimum safety factor for the 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. remaining offerings. With the appropriate fastener selection 5 For a complete listing of available MineFlex/LongFlex products and specifications, please contact higher your FDAtension representative.

and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5 For a complete listing of available MineFlex/LongFlex products and specifications, please contact your FDA representative.

Load Support – Max Belt Width (mm) 20 deg idlers 35 deg idlers 45 deg idlers

641 -1280 kg/m 3 641 -1280 kg/m 3 641 -1280 kg/m

Minimum Pulley Diameters (mm) 81 – 100% belt rated tension 61 – 80% belt rated tension Up to 60% belt rated tension

1 1 Troughability and Load Support can be influenced bygauge certain Troughability and Load Support values values can be influenced by certain cover andcover compound combinations used. When in doubt, please contact your FDA representative for selection gauge and compound combinations used. guidance. When in doubt, please contact 2 MineFlex/LongFlex tensions reflect a minimum 10:1 safety factor through the 116 N/mm rated offerings, and an 8:1 minimum safety your FDA representative for selection guidance. factor for the remaining higher tension offerings. With the appropriate fastener selection and installation, 4:1 minimum mechanical 2 MineFlex/LongFlex tensions reflect a minimum 10:1 safety factor through fastener safety factors can be achieved. 3 the Add116 the appropriate cover gauge to this carcass gauge to obtainsafety the approximate overall N/mm rated offerings, and an 8:1 minimum factor for the belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. remaining higher tension offerings. With the appropriate fastener 5 For a complete listing of available MineFlex/LongFlex products and specifications, please contact your FDA representative. selection and installation, 4:1 minimum mechanical fastener safety factors can be achieved. 3 Add the appropriate cover gauge to this carcass gauge to obtain the approximate overall belt thickness. 4 Add the appropriate cover weight to this carcass weight to obtain the appropriate overall belt weight. 5 For a complete listing of available MineFlex/LongFlex products and specifications, please contact your FDA representative.

MINING

LongFlex™ Maximize Your Investment

DynaFlight® Conveying Your World

Brutal conveying conditions? Bring it on!

Measures up to your toughest challenge.

LongFlex utilizes the same unique fabric construction of our very successful MineFlex® product, with cover compounds designed to handle demanding surface and underground applications. Markets & Applications: • Aboveground coal handling • • • • •

Hard rock and minerals Metals Overland/transfers Loadouts Coal preparation

Reasons to Count on LongFlex • Superior troughability, tracking and load support • Compared to standard plied constructions, LongFlex offers: - up to 3 times greater impact resistance - up to 5 times more longitudinal rip resistance - greater flexibility • Superior adhesions result in longer product life in difficult applications • Available in single or dual unit carcass weaves • Resistant to moisture, mildew and acid mine water • State-of-the-art FDA developed Finger Splice Technology prolongs splice life and decreases unplanned belt maintenance • LongFlex is not suitable for underground applications requiring MSHA CFR Title 30, Part 14 certification

DynaFlight Steel Cord belting is the result of more than a century of innovation, engineering expertise, state-of-the-art manufacturing equipment and quality assurance. DynaFlight belting is “Made in America.” Fenner Dunlop has invested more than $100 million in the US including the newest technology in 96” steel cord production equipment.

Markets & Applications: • Coal mining • Power generation • Overland conveyance • Slope belts in deep mines, open-pit mines • Refuse belts • Stacker/reclaimers, unit train loadouts

Reasons to Count on DynaFlight • Complete product range from 30” - 96” widths with tension capabilities ST500 through ST7000 • Individual cord tensioning, with alternating twist to ensure optimum tracking forces • Open weave steel cord design protects against corrosion and maximizes rubber to cord adhesions, prolonging the productive life of your conveyor investment • DynaCord Breaker directs unwanted energy from material impact away from the critical tension bearing cords • Fenner Dunlop’s Diagnostics Division provides the latest in scanning and monitoring of steel cord belting. Reporting equipment monitors the condition of your belt and provides real time information on damage and wear to your belt and splices • Fenner Dunlop Conveyor Services provide the largest and most advanced team of field technicians capable of time critical installation and proper splicing of your DynaFlight conveyor belt For Imperial and Metric DynaFlight Specifications, please refer to tables on pages 20 & 21.

COMPOUNDS

Compounds

Compounds Categories

Operating conditions demand the correct cover compound. Pure and simple, the primary purpose of conveyor belt “compounds” is to protect the valued carcass. Carcass compounds, skim and cable rubber formulations provide the adhesion and flexibility the belt needs while facing continual dynamic challenges of the conveyor system. Cover compounds must be of sufficient quality and thickness to withstand the varied operational and environmental hazards present. Compounds, including both the carcass and cover varieties, are essentially elastomeric recipes. Each such recipe typically includes a primary polymer which defines the “grade” or expected function of the compound. Also included are a number of supporting ingredients, such as carbon black, plasticizers, curing agents, and clays/fillers. Today, the number of different compound recipes available from these individual components is staggering. Fenner Dunlop analyzes these seemingly endless options through extensive research and development, rigid quality control testing, and years of application experience. Only from such a thorough study can they be assured of providing the most innovative, and appropriate, compounds to meet today’s increasing material haulage demands.

General Service Covers Matchless® (RMA Grade I) • Superior endurance against combined cutting, gouging and heavy impact • Recommended for transporting large, heavy lump ores, rocky earths, granite trap rock and quartz • Unequaled in conveying heavy logs from the debarker • Very good abrasion resistance • Superb for glass cullet handling and other types of sharp, abrasive material

Platinum® Plus (RMA Grade I) • Ultimate high tensile compound that combines the best of impact and abrasion resistance • Physical properties compliant with DIN X standards Granite® (RMA Grade II) • Excellent where heavy, continuous abrasion is the primary concern • Good resistance to cutting and gouging • Recommended for most abrasive material handling applications, such as aggregates, limestone, sand and gravel, potash, trona, salt, Run-of-Mine and sized coal, and coal mine refuse

Matchless® Plus (RMA Grade I) • Provides enhanced features to Matchless with increased cut and gouge characteristics • Compound for the most severe cut, gouge and impact applications • Good abrasion resistance • Compliant with European DIN Standard “X”

Titanium® (RMA Grade II) • Recommended for applications requiring superior resistance to abrasion and wear • Provides increased service life without increasing cover thickness • Performs well in high impact applications

Platinum® (RMA Grade I) • Excellent endurance against heavy, continuous abrasion • Excellent resistance to cut and gouging • Cost effective upgrade from Grade II products • Recommended for very aggressive abrasion applications, such as aggregates, crushed ores and rock, slag, Run-of-Mine materials, coal mine refuse and coke/sinter

DIN Y (RMA Grade 1) • Provides increased service life without increasing cover thickness • Recommended for applications requiring excellent resistance to abrasion and wear • Performs well in high impact applications • Compliant with European DIN standard “Y” ZR1® (RMA Grade II) • Offers absolute best resistance to heavy, continuous abrasion • Good resistance to cutting and gouging

Bottom line...when both the cover and carcass compounds are functioning together as a team, you have a conveyor belt solution that truly can provide the lowest cost per ton of material conveyed. Fenner Dunlop is committed to working with each and every customer in satisfying that challenge!

COMPOUNDS

Compounds Categories Fire Retardant Covers Fire Boss® • Fire retardant abrasion resistant MSHA compound that meets requirements per MSHA CFR Title 30, Part 14 • Meets ISO 340 standards • Ideal when an increased fire retardant level is desirable • For underground coal mining applications

CSA-FF • Fire retardant cover compound with abrasion resistance for mining and industrial applications • Meets Canadian Standards Association M422 – M87 current specification for Grade C or B2 • For surface applications CSA-FFAR • Fire retardant cover compound with greater abrasion resistance for mining and industrial applications • Meets Canadian Standards Association M422 –M87 current specification for Grade C or B2 • For surface applications

Fire Boss® V • Fire retardant abrasion resistant MSHA compound that meets requirements per MSHA CFR Title 30, Part 14 • Meets ISO 340 standards • Ideal when an increased fire retardant level is desirable • For underground coal mining applications • UV and ozone protection for above ground applications

Guardian® • Specifically designed to counter the negative effects of leaching agents as well as dust suppressants • Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2 • Increased resistance to abrasion and cover wear • Recommended for Power Generation Facilities and Coal Prep Plants

Fire Boss Ultra® • Fire retardant abrasion resistant MSHA compound that meets requirements per MSHA CFR Title 30, Part 14 • RMA Grade 1 compliant • Meets Australian standards AS4606 / AS1332 providing a high degree of resistance to fire propagation with premium abrasion and moderate oil resistance

Guardian® AR (RMA Grade II) • High quality grade II fire retardant compound specifically designed to counter the negative effects of leaching agents as well as dust suppressants • Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2 • Excellent abrasion and cover wear characteristics • Recommended for Power Generation Facilities and Coal Prep plants

Mining-FAR • Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2 • Excellent abrasion resistant cover compound for mining applications • For underground, non-coal mining applications Mining-FFAR • Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2 • Excellent abrasion resistant cover compound for mining and industrial applications where MSHA specifications are required • For surface applications

Guardian CA (RMA Grade II) • High quality grade II fire retardant compound • Recommended for Power Generation Facilities and Coal Prep plants • Compounded as Halogen (chlorine) free

Mining-FFSAR • Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2 • Superior abrasion resistant cover compound for mining applications where MSHA specifications are required • For surface applications • Excellent abrasion and cover wear characteristics

Fire Retardant/MSHA Relationships FireBoss

FireBoss Ultra

FireBoss Ultra V

Premium abrasion resistance, for use in high trip rate and/or abrasive applications.

Underground Only. Meets MSHA Title 30 Code of Federal Regulations Part 14 Version July 1, 2010 standards for underground conveyor belting in coal mines .

FEATURES

Premium abrasion resistance, meets RMA Grade 1 for tensile and elasticity of compound as well as wear resistance. Suitable for abusive cut and abrasive applications.

Underground and Surface. Meets MSHA Title 30 Code of Federal Regulations Part 14 Version July 1, 2010 standards for underground conveyor belting in coal mines plus UV and Ozone protection.

Mining FFAR

Underground and Surface. Meets previous MSHA Title 30 Code of Federal Regulations Part 18.65 Version 2007-12-12 standards plus UV and Ozone protection.

X X

Excellent abrasion resistance, suitable for most mining applications.

Mining FFSAR

X X

NOTE: Customer is responsible for the proper compound selection that meets local, state, and federal MSHA codes relevant to his industry and specific application.

Fire Retardant and Oil Resistant Covers UGH® (Ultra Grain Handler) • Provides maximum oil resistance to the destructive effects of grain oils and oil based dust suppressant additives Temperature range -40° to 200° F (-40°C to 93°C) • Surpasses U.S. Occupational Safety and Health Administration specifications for static conductivity • Fire retardant compound that meets ASTM D378 Part 13.2 • Designed for oil treated grain, crushed soybeans and other materials where mineral, animal, or vegetable fats are a deteriorating factor and where combustion properties are a concern CGH® (Classic Grain Handler) • Moderate oil resistant covers for grain handling • Compounded for colder operating climates Temperature range -40° to 200° F (-40°C to 93°C) • Surpasses U.S. Occupational Safety and Health Administration specifications for static conductivity • Fire retardant compound that meets ASTM D378 Part 13.2 • Electrical resistance to 300 megohms maximum • Designed for whole oily grains, including wheat, corn, soybeans, cotton seed, flax seed, and sunflower seed CSA-FFOR (Fire Freeze & Oil Resistant) • Fire retardant cover compound that meets Canadian Standards Association M422 – M87 current specification for Grade C or B2 • Moderate oil resistant covers for grain handling • Compounded for colder operating climates. Temperature range -40° to 200° F (-40°C to 93°C)

FireBoss V

• Surpasses U.S. Occupational Safety and Health Administration specifications for static conductivity. Electrical resistance to 300 megohms maximum • Fire retardant compound that meets ASTM D378 Part 13.2 • Designed for whole oily grains, including wheat, corn, soybeans, cotton seed, flax seed, and sunflower seed Mining-FFOR • Fire retardant abrasion resistant compound that meets ASTM D378 Part 13.2 • Medium Oil Resistant compound for Power Generation and Coal Preparation applications where oil resistance and MSHA specifications are required • For above ground applications • Static conductive Mining – FFORN • Freeze resistant and fire retardant non-coal compound with Neoprene that meets ASTM D378 Part 13.2 • Moderate oil resistant properties Mining – FFORNS • Fire retardant compound with Neoprene and SBR rubber that meets ASTM D378 Part 13.2 • Moderate oil resistant properties • Static conductive Guardian OR • Recommended for Power Generation Facilities and Coal Prep plants requiring moderate oil resistance • Surpasses U.S. Occupational Safety and Health Administration specifications for static conductivity • Fire retardant compound that meets ASTM D378 Part 13.2 • Static conductive

COMPOUNDS

Compounds Categories Heat Resistant Covers DeltaHeat® • Premium hot material compound providing superb protection against prolonged exposure to high temperature payloads and abrasive materials • Temperature resistant to 400° F (205° C) for abrasive coarse lumps (2 inches +/ 50mm +) and 350 ° F (175° C) for abrasive fines • Designed to resist the negative effects of cover cracking, hardening, tearing and flexing associated with high temperature environments • Applications include, but are not limited to: hot cement clinker, iron ore pellets, and casting sand

MOR (Moderate Oil Resistance) • Recommended for specialized service such as wood chips, whole grains like corn and soybeans, waste disposal, sewage, sludge and lightly oil treated materials • Resistant to the deteriorating effects of moderately oily materials and terpenes

White DeltaHeat® • Premium hot material compound providing superb protection against prolonged exposure to high temperature payloads and abrasive materials • Temperature resistant to 350° F (205° C) for abrasive coarse lumps (2 inches +/ 50mm +) and 300° F (175° C) for abrasive fines • Off White-color compound, designed to resist the negative effects of cover cracking, hardening, tearing and flexing associated with high temperature environments

MOR (E) • Excellent abrasion resistant cover with outstanding resistance to the deteriorating effects of moderately oily materials and terpenes • Increased oil resistant properties, recommended for specialized service such as wood chips, whole grains such as corn and soybeans, waste disposal, sewage, sludge and lightly oil treated materials

Specialty Cover Compounds Static Conductive Compounds Greatly exceed the requirements as set forth by OSHA, tested by ASTM 25 and ISO 284 procedures

ClimateGuard • Excellent resistance to oil and heat up to 250° F (120°C) temperatures for coarse lumps (2 inches =/- 50mm) and 200° F (93° C) for abrasive fines • Also provides excellent oil resistance down to -50° F (-46° C) • Provides excellent abrasion resistance at both below zero and elevated temperatures

OSHA Surpasses U.S. Occupational Safety and Health Administration specifications for static conductivity CSA Meets Canadian Standards Association M422 – M87 current specification for Grade C or B2

Natural Tan Gum • Natural rubber compound for slow down conveyor applications in the Wood Products Industry • Soft compound with high coefficient of friction • Non-marking, highly abrasion resistant tan rubber compound

Duroslide® • Low coefficient of friction slider bed compound for the Wood Product Industry • .30 coefficient of friction • Non-reverting, non-marking dark brown compound

ORN (Oil Resistant Neoprene) • Excellent resistance to abrasion and deteriorating effects of heavy concentrations of crude oils, lubricating oils and greases • Recommended for conveying lightly oily covered coke, abrasive granules and dry sulfur

COMPOUND SPECIFICATIONS

Compound Specifications

Recommended MINIMUM Cover Thickness

Butyl • Provides good abrasion and chemical resistance in elevated operating temperature environments • Temperature resistant to 350° F (175° C) for abrasive coarse lumps (2 inches + / 50mm +) and 300° F (150° C) for abrasive fines • Applications include but are not limited to: cement clinker, calcined lime, foundry sand and clay

ORP (Oil Resistance Plus) • Superior resistance to materials containing high concentrations of animal fats and oils • Recommended for use involving heavy exposure to aromatic hydrocarbons such as petroleum based oily coke, benzol and toluene

Top Cover

Class of Material

ORWP (Oil Resistance Wood Pitch) • Premium moderately oil resistant compound for the Forest Products Industry • Resists deteriorating effects of terpenes • Ideal for lumber and wood chip handling

1/8 to 3/16

3.0 to 4.5

3/16 to 1/4

4.5 to 6.0

3/32

2.0

MILDLY ABRASIVE MATERIALS -‐ Sharp Sand, Clinker, Earth, Bituminus Coal and Rock under 3" size.

ABRASIVE MATERIALS -‐ Anthracite Coal, Coke, Sinter, Gravel, or Crushed Stone. Overburden or coal up to 10" size. Iron and Copper ores or Limestone under 6" size

HEAVY ABRASIVE MATERIALS -‐ Iron, Copper, Rock Ores, Zinc, Lead Ores, or ROM coal, Limestone or Slag under 9" size. HEAVY, SHARP ABRASIVE MATERIALS -‐ Trap rock, quartz, Hard Ores, Slag, glass cullet. Any hard heavy sharp ore over 9" size.

1/16 to 1/8

NON-‐ABRASIVE MATERIALS -‐ Wood Chips, Pulp, Grain, Loose Cement, Potash Ore or very fine Coal

mm 1.5 to 3.0

inches

1/16

1.5

1/16

1.5

1/4 to 3/8

6.0 to 9.5

1/8

3.0

3/8 to 3/4

9.5 to 19.0

3/16

4.5

Recommended Service Temperatures

HOT – Maximum Load Temperature

Type of Compound

Fines or mixed 0

180 F 0 180 F 0 180 F 0 205 F 0 180 F 0 200 F 0 180 F 0 350 F 0 300 F 0 250 F 0 200 F 0 300 F 0 180 F 0 200 F

Coarse 2” or More 0

82 C 0 82 C 0 82 C 0 96 C 0 82 C 0 93 C 0 82 C 0 175 C 0 150 C 0 120 C 0 93 C 0 150 C 0 82 C 0 93 C

200 F 0 200 F 0 200 F 0 225 F 0 200 F 0 250 F 0 200 F 0 400 F 0 350 F 0 300 F 0 250 F 0 350 F 0 200 F 0 225 F

93 C 0 93 C 0 93 C 0 110 C 0 93 C 0 120 C 0 93 C 0 205 C 0 175 C 0 150 C 0 120 C 0 175 C 0 93 C 0 110 C

Cover Weight Factors

lbs/in/ft … per 1/32” COLD – Low thickness Temperature Limit 0

-‐50 F 0 -‐40 F 0 -‐30 F 0 -‐15 F 0 -‐30 F 0 -‐50 F 0 -‐40 F 0 -‐40 F 0 -‐40 F 0 -‐40 F 0 -‐10 F 0 -‐10 F 0 -‐40 F 0 -‐30 F

-‐46 C 0 -‐40 C 0 -‐34 C 0 -‐26 C 0 -‐34 C 0 -‐46 C 0 -‐40 C 0 -‐40 C 0 -‐40 C 0 -‐40 C 0 -‐23 C 0 -‐23 C 0 -‐40 C 0 -‐34 C

Contact Fenner Dunlop for special applications and/or cover compounds.

CWOR, MATCHLESS, MATCHLESS PLUS, DIN X GRANITE, ZR1, GUARDIAN AR, PLATINUM, PLATINUM PLUS, TITANIUM, DIN Y MOR, MOR (E), ORP, ORWP, UGH FIRE BOSS ULTRA, MINING FFORN, ORN, MINING FFORNS FIRE BOSS, FIRE BOSS V CLIMATEGUARD CGH, CSA-‐FF, CSA-‐FFOR, MINING-‐FAR, MINING-‐FFAR, MINING-‐FFSAR, MINING FFOR DELTAHEAT, WHITE DELTAHEAT BUTYL SAHARA, SAHARA SAR OHR SOHR CSA-‐FFAR, GUARDIAN OR GUARDIAN, GUARDIAN CA

Oil Resistant CWOR (Cold Weather Oil Resistant) • Outstanding resistance to the very difficult combined effects of cold, abrasion and petroleum products • Cold Weather Temperature resistance to -50° F (-46° C) • Recommended for conveying tar sands, bitumen, oil sprayed coal and similar materials

Inches

Sahara® • Provides good abrasion resistance in elevated operating temperature environments • Temperature resistant to 300° F (150° C) for abrasive coarse lumps (2 inches + / 50mm +) and 250° F (120° C) for abrasive fines • Ideal for hot dusty products and environments

Bottom Cover

.016 .016 .016 .017 .019 .016 .018 .015 .015 .015 .015 .015 .017 .017

kg/m … per 1 mm thickness

0.936 0.936 0.936 0.994 1.111 0.936 1.053 0.887 0.887 0.887 0.887 0.887 0.994 0.994

VALUE ADDED BENEFITS

Conveyor Services & Solutions

We can prioritize your “needs” and customize your “wants”. Your productivity is directly linked to your conveyor systems’ health. Unplanned downtime due to a breakdown equates to lost productivity, unscheduled maintenance and labor costs, and potentially unsafe working conditions. Fast, dependable conveyor service is a must for getting your system back up and running. Fenner Dunlop’s Total Conveyor Solutions Distributors (TCSD’s) partner with us in the field each day to meet the growing needs for safe, reliable emergency service. They not only provide Fenner Dunlop conveyor belting, but a wide range of services including belt splicing and installation, conveyor system services, Classic Conveyor components, and customized maintenance programs. Together our goal is to manage your risks while maximizing uptime, improving productivity and profitability. Belt Splicing and Belt Installation Factory-certified splice and service technicians are on-call 24/7 to safely and quickly react to your conveyor system needs utilizing the best techniques, equipment and materials available. With shops strategically located throughout the U.S., Fenner Dunlop and its TCSD Network are always positioned to deliver on-the-spot support 24 hours a day, 365 days a year. • • • • • •

Conveyor belt vulcanized splicing Conveyor belt installation High-tension steel cord belt splicing Belt refurbishing and slitting services Turnkey belt change-outs On-site belt repair and reconditioning 50

Splice Materials Fenner Dunlop splice materials are compound compatible with every Fenner Dunlop conveyor belt sold. Developed by our research and development technicians, Fenner Dunlop splice materials achieve extremely high adhesion levels and optimum splice performance. Belt Cleaner Products and Scraper Maintenance Services Look no further for economical, efficient cleaning solutions. We understand that no two applications are the same and Classic Conveyor Belt Cleaner & Tensioning Systems gives you limitless options – primary pre-cleaners, secondary scrapers, scraper blades and plows. Additionally, our TCSD network can provide you with maintenance services to help you realize maximum service life. Engineering Services Our Engineering Group offers solutions for the most complex applications. Better engineering improves overall safety and better design reduces rolling component failure, belt damage or failure, all while increasing conveyor productivity and minimizing fugitive material and dust. Training Having trained service crews to maintain and service your conveyor systems is extremely valuable – whether it’s your employees or an outside provider. Fenner Dunlop provides onsite and classroom training in conveyor safety, certified splicing and component installation. Additionally, each training session is customized to ensure that participants increase their skill levels and knowledge base as needed to improve their level of service to customers.

VALUE ADDED BENEFITS

Diagnostic Services Smarter Belt Management

Take your belts to the max. With the emergence of new technologies, Fenner Dunlop Americas continually searches for innovative ways to provide total solutions-based service programs for the end-user. Fenner Dunlop offers rip detection and diagnostic belt monitoring services that will detect and alert customers of potential belt damage and failure in steel cord and fabric belting. Rip Detection Eagle Eye® - The Intelligent Belt Monitoring System Fenner Dunlop’s EagleEye Conveyor Belt Monitoring System is the most advanced combined rip detection and continuous belt monitoring system in the world. Named EagleEye because it utilizes a sophisticated Programmable Logic Control (PLC) system to constantly keep a watchful eye over your conveyor. It gives users instant access to information about the conveyor belt condition and gives 24/7protection via the conveyor’s control system to sound an alarm or stop the belt should any significant damage occur. EagleEye is a permanently installed conveyor diagnostics and rip detection tool designed for the analysis of splice condition, cord damage, and cord corrosion without the need to stop production on a steel cord conveyor system. The interface allows for belt positioning and auto stoppages at a determined position on the conveyor system. BMS 1000 System When embedding loops or panels into your conveyor belt is not an option, rEscan®’s new BMS 1000 system is the solution. Suitable for every kind of belt steel cord, fabric, and solid woven PVC – the BMS 1000 system detects defects by intelligent under- and over- width monitoring. rEscan BMS 1000 delivers advanced monitoring capabilities, such as rip detection, wander detection and data logging, without installing loops or sensors internally to the belting.

Diagnostic Belt Monitoring rEscan® Technology Fenner Dunlop’s rEscan provides monitoring systems and services for the detection of early splice failure, cord/strand breaks, cord corrosion and carcass defects in steel cord belting. rEscan monitoring systems use a combination of specially developed software, purpose built hardware and NDT methodologies including magnetic flux leakage, ultrasonics, laser and inductive methods for the monitoring and detection of conveyor belt defects. rEscan 24/7 Enhanced Belt Monitoring System rEscan has developed the ultimate belt monitoring system which can now scan the belting every revolution on fixed speed or variable speed belts. The rEscan 24/7 system provides the ability to alert users at the instant any significant cord damage or splice damage is detected. In addition, a PLC interface gives users the ability to stop the belting at any selected splice, detected cord damage or belt length location and to position the belt wherever required. rEscan has developed different system levels to accommodate individual customer needs: • rEscan Remote Scanning System is a permanently installed conveyor diagnostics tool designed for the analysis of splice condition, lay-up, cord damage and cord corrosion without the need to stop production • rEscan Full Manual Scanning System involves a trained rEscan Technician to travel on-site and perform a full longitudinal scan, condition inspection, cover profiles and life predictions of the conveyor belt • rEscan AIM (Analogue Inductive Meter) System can quickly and accurately ascertain cover thickness on steel cord conveyors. Ultrasonic thickness testing is used for the measuring of fabric and solid woven belting • rEscan SMS (Splice Monitoring System) is a permanently installed diagnostics tool designed to monitor all types of joints in fabric and in solid woven conveyor belting • Pulsed Digital X-ray Service inspections visualize and quantify anomalies found in a scan. Clear images displayed in “real time” at 16,383 levels of gray allow for close inspection to determine the best course of action 53

VALUE ADDED BENEFITS

Tired of having troubling conveyor belting problems that are costing you valuable time and money? Looking for the most cost effective solution? Then it might be time to contact Fenner Dunlop and let Belt Wizard work for you. Belt Wizard is a belt calculation tool that provides complete tension and horsepower analysis • addressing belt and conveyor interface issues for any bulk or package handling conveyor • overall profile configurations, during all operating modes • with various power inputs - single pulley, multiple drives, and split-power situations • and offering the flexibility to quickly and accurately • change any input • analyze field problems • and evaluate “what if” scenarios Belt Wizard also assists in the belt selection process by recommending belt carcass, cover grade, and cover gauge, while utilizing current Fenner Dunlop product specifications from its own internal database. Additional Belt Wizard features • Full internet viewing of all files through a Fenner Dunlop website access • Detailed belt data sheet (see adjacent pg 55), also available in electronic format • Provides warnings when design limits are exceeded or are insufficient • Compares and evaluates multiple belt offerings alongside one another • Complete belt roll weight and shipping details • Full print and /or e-mail capabilities • Information provided in both Imperial (English) and Metric formats • Now applicable to elevator calculations and recommendations 54

Page No.______of______

WIZ A LT

Belt Wizard “Conveyor” Data Sheet

The most advanced and sophisticated belt modeling program available ANYWHERE!

Belt Wizard® Conveying Magic!

Customer

________________________________

Plant / Mine

________________________________

Location

________________________________

Distributor

________________________________

Conveyor (Name or #)_______________________

If Possible... Sketch Conveyor Profile Above (Note: Provide as separate attachment if necessary)

Drive Details:

Covered, Underground or Tripper?___________________

Type__________________Horsepower, total___________

Reversible(Y/N)_______ Min Ambient Temp( F)__________

Total Wrap Angle (deg)____________Lagging_________

Location from Head (ft)____________________________

Dimensional Data:

Width (in) ___________ Profile:

Total Belt Length (ft)_________ 2

Brakes (Y/N) ___________ Torque (ft-lbs)__________

Length (ft)______ ________ ________ ________ Lift (ft)

Pulley Diameters (in):

______ ________ ________ ________

Conveyance Details:

Capacity (tph)_________ Hrs/Day______

Head______

Belt Speed (fpm)___________

Days/Yr_______

Tons/Yr__________

Tail______ Drive______

Type____________________________________________ Weight (pcf)_____________________________________ Max Size (in)____________

Drop to Belt (ft)_________

Temp ( F)_______________

Oil (Y/N)_______________

Skirting Length (ft)____________ Transfer Angle____________ If Other (deg)___________

Snub_______

Takeup____TU Bends____ “Other” (Note in Comments)

Takeup:

Type____________________ Cwt (lbs)________________

Movement (ft)_______

Material:

Acceleration: Time (sec)_____or Torque (%Nmplt)_____

Location from Head (ft)______

Transition Distances (in):

Head__________ Tail__________ Tripper___________

Turnovers:

Distances (ft): Head____________ Tail_____________

Splice Type_______________________________ Belt History:

Idlers:

Type/Style________________ Roll Diam (in)___________

Spec_________________________________________

Degree Trough____________ Degree Return___________

Problems/Failure/Service?________________________

Spacing (ft):

______________________________________________

Trough__________ Return____________

Comments / Concerns / Suggestions: ______________________________________________________________________________________ _____________________________________________________________________________________ Submitted By____________________________________________Date_____________________

4/23/07

VALUE ADDED BENEFITS

Fenner is committed to a strong health and safety culture…

Total Conveyor Solutions Distributors

everyone who works for Fenner, anywhere, is responsible for the safety of themselves and their colleagues. This is an individual and collective responsibility; everyone has to do

Experience & nationwide access sets our distributor network apart!

their utmost to ensure the environment in which they work is safe for themselves, their colleagues, our customers, and for

Safe, fast, dependable conveyor service is crucial to keeping your plant up and running. Fenner Dunlop partners with the strongest distributors in the business to form our Total Conveyor Solutions Distributor (TCSD) network. Strategically located throughout the US, Canada and Mexico, the TCSD network is always positioned to deliver conveyor GREENLAND GREENLAND belt expertise and on-the-spot support 24/7. Together we strive to manage your risks while maximizing your uptime, improving productivity and profitability.

all those with whom we work. People are our most important asset; therefore, the safety of our employees is paramount! ICELAND

TheAlaska TCSD Advantage: • Authorized Distributors of Fenner Dunlop products • Qualified to service all aspects of a conveyor belt system Yukon • Provides Territory conveyor belt and technical expertise Nunavut Northwest Territories trained belt technicians on call 24/7 • In-house Fenner Dunlop • Offers a complete conveyor system service package & conveyor components NEWFOUNDLAND & LABRADOR

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U.S.A Kansas

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NJ DE

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“Very simply Safety is our Top Priority.”

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- Mark Abrahams, Chairman of the Board, Fenner PLC

THE BAHAMAS

MEXICO

PUERTO RICO

CUBA

TCSD Locations

HAITI

Fenner Dunlop Service Locations

DOMINICAN REPULIC

JAMAICA

Manufacturing Facilities

TRINIDAD

BELIZE

Corporate Locations GUATEMALA

EL SALVADOR

HONDURAS NICARAGUA COSTA

VENEZUELA

Fenner Dunlop Americas Omega Corporate Center 1000 Omega Drive, Suite 1400 Pittsburgh, PA 15205 Phone: 412-249-0700 Fax: 412-249-0701

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Fenner Dunlop Americas, Inc., by itself and through its subsidiaries and affiliates, provides data and specifications, written and verbal, about our products and services as a service to our customers. As operating conditions, performance requirements and conveyor designs vary system to system, no representation or warranty is made by Fenner Dunlop Americas, Inc. that the representative data, specifications or other information provided herein about our products and services are applicable to or will in any way guarantee performance in any individual conveyor system. Neither Fenner Dunlop Americas, Inc., nor its parents, subsidiaries or affiliates assumes any liability whatsoever in regard to the use of the information provided herein by a current or potential purchaser of Fenner Dunlop products or services. A purchaser of Fenner Dunlop products should determine for itself the suitability of such products or services for the particular purpose required by such purchaser or the specific uses to which the products or services will be applied. Please contact Fenner Dunlop Americas, Inc. for a determination of data and specifications for specific applications and designs. ÂŠ2011 Fenner Dunlop Americas FDABP0211