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LEONI Naval Line速 Cables for Marine Technologies
The Quality Connection
| Welcome
Cable Solutions for Marine Technologies
A consistent focus on the market, in-depth sector and product knowledge, decades of manufacturing experience and innovative products – that’s LEONI, one of world’s largest producers of special cable solutions. The Marine Technologies business unit supplies the military shipbuilding industry with LEONI Naval Line® cables.
What sets LEONI apart: Research & Development We invite you to benefit from the globally interlinked know-how of the LEONI Group and the work done by our Corporate Research & Development department. By conducting research projects that transcend individual sectors we tap synergies within the Group and thereby provide additional potential for innovation. A high degree of vertical integration in cable production This is something virtually no other cable manufacturer can boast: from ultra thin copper wire through to hybrid cable thick as an arm, everything is done in our own production plants. Optimized results are achieved by using components which are matching up. Cable systems We also offer ready-to-connect and ready-to-fit assembled cable systems and fully wired modules. Global presence We have our own production facilities in all of the world’s key industrial regions and are therefore always in close proximity to you.
| Outboard Cables
High Quality Performance
As a manufacturer of customised outboard installation cables for naval vessels, LEONI offers, for more than ten years now, a wide range of cables with the following characteristics: seawater resistance operating lifetime of 20.000 hours transversal and/or longitudinal water blocking up to a pressure of 63 bars
The cables are for example installed in submarines operating in Germany South Africa Turkey
Israel Greece Korea
With the edition of the new German military standard VG 95218 part 29 the cables must also be fire resistant have a toxicity index lower than 5 be non-corrosive in case of fire have a low smoke density in case of fire be highly oil-resistant
VG 95218 part 29 defines two different types of outboard cables LWDC These cables are transversally water blocked up to a pressure of 100 bars and longitudinally completely water blocked up to a pressure of 63 bars. PLWDC These cables are transversally water blocked up to a pressure of 100 bars and longitudinally partially water blocked (all wires are not water blocked) up to a pressure of 63 bars.
longitudinally water blocked
transversally water blocked
In addition to designing cables, which conform to the requirements of the standard VG 95218 part 29 LEONI offers cables which are only transversally water blocked or have to meet other pressure requirements. As a matter of course we customise cable designs with various types of wires, conductor number and design, colours and strength members to meet your requirements.
The new cable generation can also be installed onboard of submarines as they conform to the inside installation regulations. The outboard cables are available with the previous and the new design. The minimum order quantity is 100 m.
Edition: January 2008 Subject to change and error.
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| Outboard cables
Longitudinally water blocked cables acc. to VG 95218 part 29
Core conductor with fine stranded wires. Water-blocking central element, finely stranded tin plated copper, water blocking tape, insulation: special elastomer white with black print 1-12 Water-blocking tapes Water-blocking fillers Copper braid with tin-plated wires Jacket cross-linked, halogen-free, flame retardant, black
Product specification
Type description LWDC 2 x 1.5
Single core Ø [mm]
Wall thickness of sheath [mm]
max.
min.
3.4
2.0
LWDC 3 x 1.5
3.4
2.0
LWDC 3 G 1.5
3.4
2.0
Cable Ø [mm] min.
12.6
max.
Weight kg/km
Transfer impedance mΩ/m
Operating voltage
max.
max.
AC/DC
30
500 V
13.2
200
LEONI elocab part No.
VG95218T29D001
ERK 14036 Rev. 00
13.4
13.8
250
30
500 V
VG95218T29D002
ERK 12313 Rev. 01
13.4
13.8
250
30
500 V
VG95218T29D003
ERK 14042 Rev. 00
LWDC 7 x 1.5
3.4
1.5
15.7
16.2
430
30
500 V
VG95218T29D004
ERK 14044 Rev. 00
LWDC 4 x 2 x 0.75
2.5
2.0
20.6
21.2
560
30
500 V
VG95218T29D005
ERK 12907 Rev. 00
LWDC 12 x 0.75
2.5
2.0
18.5
19.1
540
30
500 V
VG95218T29D006
ERK 14051 Rev. 00
LWDC 12 x 1.5
3.4
2.0
20.9
21.5
700
30
500 V
VG95218T29D007
ERK 14046 Rev. 00
LWDC 24 x 1.5
3.4
2.0
28.1
28.7
1230
30
500 V
VG95218T29D008
ERK 14049 Rev. 00
longitudinally water blocked (without cores)
4
VG part No.
transversally water blocked
|Outboard cables
Partially longitudinally water blocked cables acc. to VG 95218 part 29
Core with finely stranded tin-plated copper. Insulation special elastomer white with black print 1–7 Water-blocking tapes Water-blocking fillers Copper braid with tin-plated wires Jacket cross-linked, halogen-free, flame retardant, black
Product specification
Type description PLWDC 1 x 35
Single core Ø [mm]
Wall thickness of sheath [mm]
max.
min.
Cable Ø [mm] min.
max.
11.3
2.5
17.0
Weight kg/km
Transfer impedance mΩ/m
Operating voltage
max.
max.
AC/DC
30
1200 V
17.5
680
VG part No.
LEONI elocab part No.
VG95218T29B001
ERK 14090 Rev. 00
PLWDC 1 x 120
21.6
2.5
28.7
29.3
2000
30
1200 V
VG95218T29B002
ERK 14091 Rev. 00
PLWDC 1 x 185
25.3
2.5
31.9
32.5
2900
30
1200 V
VG95218T29B003
ERK 14093 Rev. 00
PLWDC 1 x 240
29.8
2.5
35.3
35.9
4050
30
1200 V
VG95218T29B004
ERK 14097 Rev. 00
PLWDC 2 x 1.5
2.4
1.5
9.4
10.0
150
30
500 V
VG95218T029C001
ERK 14055 Rev. 00
PLWDC 3 x 1.5
2.4
1.5
9.7
10.3
160
30
500 V
VG95218T029C002
ERK 14056 Rev. 00
PLWDC 3 G 1.5
2.4
1.5
9.7
10.3
160
30
500 V
VG95218T029C003
ERK 14057 Rev. 00
PLWDC 4 x 0.5
1.5
1.5
9.5
9.7
140
30
500 V
VG95218T029C004
ERK 14602 Rev. 00
2.2
2.0
10.0
10.6
175
30
500 V
VG95218T029C005
ERK 12261 Rev. 00
5.2/2.2
2.0
17.6
18.2
785
30
500 V
VG95218T029C006
ERK 14071 Rev. 00
PLWDC 7x 1.5
2.4
1.5
11.6
12.2
250
30
500 V
VG95218T029C007
ERK 14060 Rev. 00
PLWDC 4 x 2 x 0.75
1.9
1.8
14.3
14.9
275
30
500 V
VG95218T029C008
ERK 12265 Rev. 00
PLWDC 12 x 1.5
2.4
2.0
15.1
15.7
425
30
500 V
VG95218T029C009
ERK 14061 Rev. 00
PLWDC 8 x 2 x 0.75
1.9
2.0
16.9
17.5
420
30
500 V
VG95218T029C010
ERK 14069 Rev. 00
PLWDC 24 x 1.5
2.4
2.5
21.5
22.1
835
30
500 V
VG95218T029C011
ERK 14065 Rev. 00
PLWDC 37 x 0.75
1.9
2.0
18.3
18.9
650
30
500 V
VG95218T029C012
ERK 14066 Rev. 00
1.35
2.0
22.0
22.6
630
30
500 V
VG95218T029C013
ERK 14081 Rev. 00
PLWDC 19 x 6
5.2
2.5
32.5
33
1800
30
500 V
VG95218T029C014
ERK 14324 Rev. 00
PLWDC 4 x 0.5
1.5
0.5
6.0
6.2
65
30
500 V
VG95218T029C015
ERK 14173 Rev. 00
PLWDC 4 x 1.0 PLWDC 4 x 6 + 2 x 1.0
PLWDC 27 x 2 x 0.38
PLWDC 2 x 0.75
1.9
1.3
7.8
8.2
96
30
500 V
VG 95218 T29C016
ERK 014605 Rev.00
PLWDC 2 x 6.0
5.2
2.0
16.8
17.4
410
30
500 V
VG 95218 T29C017
ERK 014648 Rev.00
PLWDC 5 x 1.5
2.4
1.5
11.3
11.8
230
30
500 V
VG 95218 T29C018
ERK 014949 Rev.00
PLWDC 5G 1.5
2.4
1.5
11.3
11.8
230
30
500 V
VG 95218 T29C019
ERK 015259 Rev.00
PLWDC 10 x 2 x 0.75
1.9
2.0
21.2
21.8
600
30
500 V
VG 95218 T29C020
ERK 014741 Rev.00
PLWDC 3 x 0.75
1.9
1.3
8
8.4
110
30
500 V
VG 95218 T29C021
ERK 014808 Rev.00
longitudinally water blocked (without cores)
transversally water blocked
5
| Outboard cables
Partially longitudinally water blocked cables acc. to VG 95218 part 29 Pairs are screened, screens are not insulated
Cores with finely stranded tin-plated copper Insulation special elastomer white with black print 1 - 8 Copper braid with tin-plated wires Water-blocking tapes Water-blocking fillers Jacket cross-linked, halogen-free, flame retardant, black
Product specification
Type description
Single core Ø [mm]
Wall thickness of sheath [mm]
max.
min.
PLWDCC 4 x 2 x 0.75
1.9
1.7
PLWDCC 8 x 2 x 0.75
1.9
PLWDCC 10 x 2 x 0.75
1.9
PLWDCC 27 x 2 x 0.38 PLWDCC 7 x 2 x 0.75
Cable Ø [mm] min.
max.
Transfer impedance mΩ/m
Operating voltage
max.
max.
AC/DC
15
500 V
VG part No.
LEONI elocab part No.
VG 95218 T29E001
ERK 014647 Rev.00
17.8
18.4
2.0
22.1
22.7
720
15
500 V
VG 95218 T29E002
ERK 015249 Rev.00
2.0
26.3
26.9
900
15
500 V
VG 95218 T29E003
ERK 015252 Rev.00
1.3
2.5
34.1
34.7
1500
15
500 V
VG 95218 T29E004
ERK 015267 Rev.00
1.9
2.0
19.8
20.4
650
15
500 V
VG 95218 T29E005
ERK 015025 Rev.00
longitudinally water blocked (without cores)
6
Weight kg/km
430
transversally water blocked
|Outboard cables
Partially longitudinally water blocked cables acc. to VG 95218 part 29 Pairs are screened and insulated
Cores with finely stranded tin-plated copper Insulation special elastomer white with black print 1 - 8 Copper braid with tin-plated wires Water-blocking tapes Water-blocking fillers Jacket cross-linked, halogen-free, flame retardant, black
Product specification
Type description
Single core Ø [mm]
Wall thickness of sheath [mm]
max.
min.
PLWDC-C 4 x 2 x 0.75
1.9
1.7
PLWDC-C 8 x 2 x 0.75
1.9
PLWDC-C 10 x 2 x 0.75
1.9
PLWDC-C 27 x 2 x 0.38
1.3
PLWDC-C 12 x 2 x 0.38
1.9
Cable Ø [mm] min.
max.
Weight kg/km
Transfer impedance mΩ/m
Operating voltage
max.
VG part No.
LEONI elocab part No.
VG 95218 T29F001
ERK 015253 Rev.00
max.
AC/DC
530
15
500 V
26.5
880
15
500 V
VG 95218 T29F002
ERK 015254 Rev.00
32.9
1350
15
500 V
VG 95218 T29F003
ERK 015257 Rev.00
42.1
42.7
1800
15
500 V
VG 95218 T29F004
ERK 015266 Rev.00
30.6
31.2
1190
15
500 V
VG 95218 T29F005
ERK 014950 Rev.00
20.5
20.9
2.0
26.1
2.0
32.3
2.5 2.0
longitudinally water blocked (without cores)
transversally water blocked
7
| Outboard cables
Comparison list for LEONI’s water blocked cables
Existing LEONI elocab design numbers (not VG approval)
New LEONI elocab design numbers
VG Part No.
PLWDC 1 x 35
ERK 8314 Rev.00
ERK 14090 Rev. 00
VG95218T029B001
PLWDC 1 x 120
ERK 5129 Rev. 03
ERK 14091 Rev. 00
PLWDC 1 x 185
ERK 5300 Rev. 03
Type description
Existing LEONI elocab design numbers (not VG approval)
New LEONI elocab design numbers
VG Part No.
LWDC 2 x 1.5
ERK 5157 Rev. 00
ERK 14036 Rev. 00
VG95218T029D001
VG95218T029B002
LWDC 3 x 1.5
ERK 6093 Rev. 02
ERK 12313 Rev. 01
VG95218T029D002
ERK 14093 Rev. 00
VG95218T029B003
LWDC 3 x 1.5
–
ERK 14042 Rev. 00
VG95218T029D003
Type description
PLWDC 1 x 240
ERK 8315 Rev. 01
ERK 14097 Rev. 00
VG95218T029B004
LWDC 7 x 1.5
ERK 6048 Rev. 01
ERK 14044 Rev. 00
VG95218T029D004
PLWDC 2 x 1.5
ERK 5131 Rev. 02
ERK 14055 Rev. 00
VG95218T029C001
LWDC 4 x2 x 0.75
ERK 8219 Rev.00
ERK 012907 Rev. 00
VG95218T029D005
PLWDC 3 x 1.5
ERK 5000 Rev. 02
ERK 14056 Rev. 00
VG95218T029C002
LWDC 12 x 0.75
ERK 8297 Rev.00
ERK 014051 Rev. 00
VG95218T029D006
PLWDC 3 G 1. 5
–
ERK 14057 Rev. 00
VG95218T029C003
LWDC 12 x 1.5
ERK 6214 Rev. 01
ERK 14046 Rev. 00
VG95218T029D007
PLWDC 4 x 0.5
ERK 5512 Rev. 03
ERK 14602 Rev.00
VG95218T029C004
LWDC 24 x 1.5
ERK 6298 Rev. 01
ERK 14049 Rev. 00
VG95218T029D008
PLWDC 4 x 1.0
ERK 6353 Rev. 01
ERK 12261 Rev. 01
VG95218T029C005
PLWDCC 4 x 2 x 0.75
ERK 7800 Rev.00
ERK 014647 Rev.00
VG95218T029E001 VG95218T029E002
PLWDC 4 x 6+ 2 x 1.0
ERK 5149 Rev. 02
ERK 14071 Rev. 00
VG95218T029C006
PLWDCC 8 x 2 x 0.75
ERK 015249 Rev.00
PLWDC 7 x 1.5
ERK 5044 Rev. 02
ERK 14060 Rev. 00
VG95218T029C007
PLWDCC 10 x 2 x 0.75
ERK 015252 Rev.00
VG95218T029E003
PLWDC 4 x 2 x 0.75
ERK 6054 Rev. 01
ERK 12265 Rev. 00
VG95218T029C008
PLWDCC 27 x 2 x 0.38
ERK 015267 Rev.00
VG95218T029E004
PLWDC 12 x 1.5
ERK 5045 Rev. 00
ERK 14061 Rev. 00
VG95218T029C009
PLWDCC 7 x 2 x 0.75
ERK 015025 Rev.00
VG95218T029E005
PLWDC 8 x 2 x 0.75
ERK 6242 Rev. 00
ERK 14069 Rev. 00
VG95218T029C010
PLWDC-C 4 x 2 x 0.75
ERK 015253 Rev.00
VG95218T029F001
ERK 7799 Rev.00
PLWDC 24 x 1.5
ERK 5046 Rev. 01
ERK 14065 Rev. 00
VG95218T029C011
PLWDC-C 8 x 2x 0.75
ERK 015254 Rev.00
VG95218T029F002
PLWDC 37 x 0.75
ERK 5004 Rev. 02
ERK 14066 Rev. 00
VG95218T029C012
PLWDC-C 10 x 2 x 0.75
ERK 015257 Rev.00
VG95218T029F003
PLWDC 27 x 2 x 0.38
ERK 5299 Rev. 00
ERK 14081 Rev. 00
VG95218T029C013
PLWDC-C 27 x 2 x 0.38
ERK 015266 Rev.00
VG95218T029F004
PLWDC 19 x 6.0
ERK 5882 Rev. 01
ERK 14324 Rev. 00
VG95218T029C014
PLWDC-C 12 x 2 x 0.38
ERK 014950 Rev.00
VG95218T029F005
PLWDC 4x0,5
ERK 5163 Rev.02
ERK 14173 Rev.00
VG95218T029C015
PLWDC 2 x 0.75
ERK 8978 Rev.00
ERK 014605 Rev.00
VG95218T029C016
PLWDC 2 x 6,0
ERK13778 Rev.00
ERK 014648 Rev.00
VG95218T029C017
ERK 014949 Rev.00
VG95218T029C018
ERK 015259 Rev.00
VG95218T029C019
ERK 014741 Rev.00
VG95218T029C020
ERK 014808 Rev.00
VG95218T029C021
PLWDC 5 x 1.5
ERK 8313 Rev.00
PLWDC 10 x 2 x 0.75
ERK 11704 Rev.00
PLWDC 3 x 0.75
8
|Outboard cables
Water blocked cables acc. to other requirements
Core with stranded wires Water-blocking central element, stranded copper Water-blocking tape Insulation special elastomer black with white print 1-2 Water-blocking filling compound Water-blocking tape Copper braid with tin-plated wire Jacket cross-linked, halogen-free, flame retardant, black
Product specification
Type description LWDC 2 x 10 fix
Single core Ø [mm]
Wall thickness of sheath [mm]
max.
min.
min.
5.9
2.0
20.3
Weight kg/km
Transfer impedance mΩ/m
Operating voltage
max.
max.
max.
AC/DC
21.5
650
100
500 V
Cable Ø [mm]
longitudinally water blocked (without cores)
LEONI elocab part No. ERK 013218
transversally water blocked
9
| Outboard cables
LEONI Marine Technologies – Worldwide
Proximity to the customer is a key element of our corporate philosophy. This is the reason why you will find LEONI close to you wherever you are. Please don´t hesitate to make use of our strong distribution network.
Distribution network Europe Germany France UK Switzerland Spain Turkey
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North America USA Canada Asia China India Korea Singapore Indonesia
| At home all over the world
Headquarter GERMANY LEONI Special Cables GmbH Eschstrasse 1 26169 Friesoythe Germany Phone +49 (0)30-98319-721 Fax +49 (0)30-98319-722 marine-technologies@leoni.com
Countries not listed are under the responsibility of the Headquarter.
Production sites
Sales Offices UNITED KINGDOM LEONI Tailor-Made Cable UK Units 12-14, Boythorpe Business Units, Dockwalk, S40 2QR Boythorpe, Chesterfield UK Phone +44 (0)1246-55 86 18 Fax +44 (0)1246-55 86 19 uk.marine-technologies@leoni.com FRANCE LEONI CIA Cable Systems S.A. 1, Avenue Louis Pasteur Zone Industrielle de Gellainville 28630 Gellainville France Phone +33 (0)6-24472777 france.marine-technologies@leoni.com SPAIN + PORTUGAL LEONI Special Cables Iberica S.A. Pol. Ind. Can Calderón C/Riera Fonollar, 39 Nave B 08830 Sant Boi de Llobregat Spain Phone +34 93 635 44 11 Fax +34 93 635 44 01 spain.marine-technologies@leoni.com TURKEY GLOBAL Sarayi Ürünleri Kablo & Robotik Sistemleri Tic. Ltd. Sti. O. Yilmaz Mah. M. Akif Ersoy Cd. No.: 52 41400 Gebze / Kocaeli Turkey Phone +90 262 6432517 Fax +90 262 6443007 turkey.marine-technologies@leoni.com THE AMERICAS LEONI Special Cables GmbH 790 SE Cary Parkway, Suite 202 Cary, NC 27511 USA Phone +1 (0)919-459-0800 Fax +1 (0)919-467-6220 us.marine-technologies@leoni.com
P.R. CHINA For Win Company Limited Estrada de sete Tanques, No.1441-D, Edf. Cypress Court, 11-Andar-B China Phone (853) 705110 Fax (853) 705113 china.marine-technologies@leoni.com SINGAPORE LEONI Kerpen (SEA) Pty.Ltd. 28 Gul Avenue Singapore 629668 Phone +65 6863 4966 Fax +65 6863 4955 singapore.marine-technologies @leoni.com KOREA K-WELL CO., LTD. 13th Fl., Mario Tower, 222-12 Guro-Dong, Guro-Gu Seoul, Korea Phone +82 2-890-0688 Fax +82 2-890-6669 korea.marine-technologies@leoni.com INDIA LEONI Special Cables (India) Pvt. Ltd. A-405, Galleria, Hiranandani Gardens Powai, Mumbai – 400076 India Phone +91-22-400566-44 Fax +91-22-400566-46 india.marine-technologies@leoni.com INDONESIA LEONI Special Cables GmbH Represantative Office Asia Pacific S. Widjojo Center, 10th floor Jl. Jendral Sudirman No. 71 Jakarta 12190 Indonesia Phone +62-21-5264340 Fax +62-8-1513300686 indonesia.marine-technologies@ leoni.com
GERMANY LEONI Kabel GmbH Stieberstrasse 5 91154 Roth Germany LEONI Elocab GmbH Obere Lerch 34 91166 Georgensgmuend Germany LEONI Fiber Optics GmbH Stieberstrasse 5 91154 Roth Germany LEONI Special Cables GmbH Eschstrasse 1 26169 Friesoythe Germany LEONI Kerpen GmbH Zweifaller Strasse 275–287 52224 Stolberg Germany CANADA LEONI Elocab Ltd. 258 McBrine Drive Kitchener, Ontario, N2R 1 H8 Canada Switzerland LEONI Studer AG Herrenmattstrasse 20 4658 Däniken Switzerland CHINA LEONI Special Cables (Changzhou) Co. Ltd. Taihu West Road, New Area 213022 Jiangsu Province Changzhou China
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LEONI Special Cables GmbH Eschstrasse 1 Business Unit Marine Technologies 26169 Friesoythe Germany Phone +49 (0)4491-292-292 Fax +49 (0)4491-292-169 E-mail marine-technologies@leoni.com www.leoni-marine-technologies.com