Expert in filters
Filter-Technics bvba A. Van Roeyenstraat 28 B-2070 Zwijndrecht, Belgium Tel +32 3 254 05 67 Fax +32 3 254 04 95 Tax BE 0448.510.578 Iban BE84 2200 9885 5059 Swift BIC GEBA BE BB E-mail Info@filter-technics.be Www www.filter-technics.be
Our strong points
Money Time Quality
Engineering
Production
Consultancy
Solutions
Installations
Measurements
Our strong points
Filter-Technics bvba Belgium Filter-Technik Slovakia s.r.o. Filter-Technics CZ s.r.o. Filter-Technics Russia l.l.c. Filter-Technik Nederland bv Filter-Technics Romania s.r.o.
Antwerpen Zilina Telc St-Petersburg Valkenswaard Constanta
+32 32540567 +421 415650278 +420 567215426 +7 8123632959 +32 32540567 +40 724734842
International Contacts 2
www.filter-technics.be www.filtertechnik.sk www.filter-technics.cz www.filter-technics.ru www.filter-technics.be www.filter-technics.ro
Logistics & packaging
Analysis
Our Customers
Metal industry
Plastic industry
Automotive
ATLAS-COPCO DAF WATTEEUW
RECTICEL INERGY PLASCOBEL TI AUTOMOTIVE
FORD GM NISSAN TOYOTA KIA VW
Off High way
Compressors & Turbines
Siderurgy
PSA SARENS BARLOW VD DORPE
GE GRAMM AXIMA COMPAIR
ARCELOR INDUSTEEL US-STEEL
Electricity
Printing & graphic industry
Petrochemical Industry
ELECTRABEL ALSTHOM SPE ENEL ROULARTA ROSSEL MODERNA
Our customers
BAYER BASF FINA SOLVAY BP INEOS
Machine
Filters
Referentie
Machine A hydrauliek: drukfilter Hydrauliek: beluchting Smering: opschroeffilter Koeling: waterfilter
ST1485 Pi126mic ST2840 ENF4050
Pers 1
Pi3215 Pi126mic
hydrauliek: drukfilter Hydrauliek: beluchting
Klimatisatie filterkader Eu3
985x182
Colorman 1 Smering: aandrijving CC25 Smering: drukeenheid CC25 hydrauliek: retoufilter H030R25W
TXWTXW3-
Preventieve maintenance concept Data Inventory We make a filtration audit. All machines are checked and a full list of all used filters is setup. We also check if all necessary accessories are in place
Analysis Analysis will show us the efficiency of the existing filtration Extra filtration If analysis shows that the existing filtration is not sufficient, we are able to install extra filter groups..
Selection More than 3000 different filter elements are available to select the right one.
Communication The filter study should be clearly presented in a table form. So all staff is able to access this information and if necessary change.
Inventory
Analysis
Selection
Iinformation
Hydraulic filters
Filter-Technics bvba A. Van Roeyenstraat 28 B-2070 Zwijndrecht Belgium www.filter-technics.be Info@filter-technics.be Tel +32 3 254 05 67 Fax +32 3 254 04 95 Gsm +32 495 577 636 Tax BE 0448.510.578 Iban BE84 2200 9885 5059 Swift BIC GEBA BE BB
Hydraulic system overview
Particles counters
By-pass filters
Hydraulic filters Filter elements
Silicagel tank breathing filters Filtration units
Suction filters & accessories
Tank breathing filters
Oil Analysis By-pass filters
Hydraulic filters
Capacity of media in mg/cm² Metal mesh media
25µ Glass fibre 16µ Glass fibre 10µ Glass fibre 6µ Glass fibre 3µ Glass fibre
Paper media
25µ Paper 10µ Paper 25µ Metal
0 mg/cm²
4
6
8
10
12
14
16
18 Glass fibre media
Structure of filters N out
ß
Amount of particles Nin of Xµm before filter
= X Amount of particles Nout of Xµm after filter
ß ratio N in
BETA RATIO 1 75 100 200 1000 EFFICIENCY 0,0% 98,6% 99,0% 99,5% 99,9%
end differential pressure
100 % 80%
net differential pressure 5% 10% 2,5% start differential pressure
75
50
25
200 0
1
2
5
10
20
50 100 200
ßx(c) value
Collapse pressure
20%
element contamination
Pressure loss at the hydraulic filter (bar)
Efficiency of filters
100
99.5 Separation rate (%)
ISO MTD or ACFTD
Amount of contaminant ACFTD in g
Differential pressure versus contamination of filters 7
Oil analysis
Membrane analysis 1 Div. = 10µm
ISO 14/12/9 = NAS 3
ISO 16/14/11 = NAS 5
ISO 18/16/13 = NAS 7
Membrane holder ISO 20/18/15 = NAS 9
ISO 22/20/17 = NAS 11
ISO 22/21/18 = NAS 12
ISO classifications 8
Oil analysis
Inline Particles Counters ISO 4406 NAS 22/21/18 12 22/20/17 11 21/19/16 10 20/18/15 9 19/17/14 8 18/16/13 7 17/15/12 6 16/14/11 5 15/13/10 4 14/12/9 3
Offline Particles Counters
Moisture sensor
In industrial hydraulics, particle counts are coded according to ISO 4406:1999. Now that ACFTD test dust has been replaced by ISO MTD, particle sizes also have a new definition ACFTD-particle size ISO 4402-1991
d = 16.9 µm
Area = 176.7 µm2 16.9 µm
ISO MTD-particle size ISO 1171:1999
Particle size = 16.9 µm Longest dimension
d = 15 µm Area = 176.7 µm 2
Target contamination Suggested maximum class to ISO 4406: 1999 particle level 4 μm(c) 6 μm(c) 14 μm(c) 4 μm(c) 6 μm(c) 14 μm(c) 15 13 9 16,000 4,000 250 17 15 11 64,000 16,000 1,000 18 16 13 130,000 32,000 4,000 20 18 14 500,000 130,000 8,000 21 19 15 1,000,000 250,000 16,000 23 21 17 4,000,000 1,000,000 64,000
Particle size = 15 µm Diameter of a circle of equal area
Measured particle sizes calibrated with ACFTD NIST ISO 4402
ISO 11171
<1.0 µ 1µ 3µ 4.3 µ 10 µ 12 µ 15.5 µ 20 µ 25 µ
4 µ(c) 4.2 µ(c) 5.1 µ(c) 6 µ(c) 9.8 µ(c) 11.3 µ(c) 14 µ(c) 17.5 µ(c) 21.2 µ(c)
Nr of particles 4, 6 & 14µ per 100ml more than - up to 22 21 20 19 18 17 16 15 14
2.000.000 1.000.000 500.000 250.000 130.000 64.000 32.000 16.000 8.000
- 4.000.000 - 2.000.000 - 1.000.000 - 500.000 - 250.000 - 130.000 - 64.000 - 32.000 - 16.000
13 12 11 10 9 8
4.000 2.000 1.000 500 250 130
- 8.000 - 4.000 - 2.000 - 1.000 - 500 - 250
Resultaat - Resultat oude - ancien
ß3 ≥ 200 =
ß5.1(c) ≥ 1000 nouveau
Sensitivity &Type of system Supercritical Silt-sensitive control systems with very high reliability Critical High performance servo and high pressure systems Very important quality reliable systems. proportional valves Important machinery mobile systems. Medium pressure Low pressure heavy industrial systems Gear pumps cylinders Main protection Low pressure systems with large clearances
ISO classifications 9
Filter Elements
High pressure filters
Low pressure filter Feed pump
Fltration units
Particle counter
High pressure pump
By-pass filters
Suction filter
User
Returnline filters
Tank breather filters
Complete Range
Pressure dirt side Pressure clean side
Bypass valve closed
Bypass valve open
Position of the magnets with a clean element Position of the magnets with a dirty element
Functional diagram of diďŹ&#x20AC;erential indicator and bypass valve
Reverse flow valve
Hydraulic filter elements
Complete range
Low pressure filters
Coreless elements
Suction filters
Hydraulic filters
Complete range
High pressure filters
Low pressure filters
Returnline filters
Hydraulic filters
Accessories
Hydraulic filteration units
Filtration groups
Voor Na
Filtration groups
By-pass filters
Avant Après
Tank breather filters
55
Ă&#x2DC; 6 mm
73 mm Tank breather filters
Silicagel Tank breather filters
Tank breather filters
Tank breather fillers
Fuel Filtration
Important to have clean fuel for EURO 4 - 5 & 6 engines
Installations PROTECT dry air takes out water from fuel Tank air breather stops air borne particles
POLISH 4µ garantees Cleanless ISO 13/10/5 long life time due to prefilters
CLEAN 12µ Prefiltration
Filter Concept = Protect Clean Polish
Liquid filters
Filter-Technics bvba Adres. Tel Fax Gsm Tax Iban Swift E-mail Www
Adrien Van Roeyenstraat 28 2070 Zwijndrecht, Belgium +32 3 254 05 67 +32 3 254 04 95 +32 495 577 636 BE 0448.510.578 BE84 2200 9885 5059 BIC GEBA BE BB info@filter-technics.be www.filter-technics.be
Metal mesh filters
Metal mesh - round or pleated and perforated metal
Mesh Microns Inches 5 10 12 14 16 20 25 30 40 50 62 80 100 120 150 200 250 325
Metal mesh filters custom made & paintfilters
4000 µ 2000 µ 1680 µ 1410 µ 1000 µ 800 µ 630 µ 500 µ 400 µ 315 µ 250 µ 200 µ 140 µ 118 µ 100 µ 75 µ 63 µ 42 µ
0.1570 0.0787 0.0661 0.0555 0.0469 0.0331 0.0280 0.0232 0.0165 0.0117 0.0098 0.0070 0.0059 0.0049 0.0041 0.0029 0.0024 0.0017
Extrusion filters
Plain Mesh
Reps Mesh
different kind of metal mesh media
w w d d d d Ao = 70% Ao = 45% Open Area Ao
Liquid prefilters
Basket filter
Duplex filters
Metal mesh filters
Magnetic filters - Automatic
Liquid prefilters
Automatic Back-flush filter
Scraper blade filters
Automatic Back-flush filter
Wedge wire filter
Centrifugal filters
Bag filters
Different executions
Duplex filters - Filters in parallel
Magnets
Different kind of bags
Balloons
Cartridge filters
Filter housings
PP plastic filter housings
DOE
DOE + gasket
222
222+tri bajon
Spear
226
Plat
Plat + nippel
213
Filter units
Filter units custom made
Filter units custom made
1226 mm
1563 mm
DN 100 PN16
DN 50 PN10
DN 100 PN16
Band filters
Band filters Volume of particles for different operations Grinding Turning Fine Grinding Honing Lapping
Particle Size µ 0
3µ
7µ
10µ
16µ 20µ 25µ 40µ50µ 100µ
Media
Band filters
Magnetic band filters
Oil skimmers
Filters for Water treatement
Bandfilters Filtres Ă bande
Membrane filters
Ultra filtration
End less band filters
Impregnation
Filter cloths for press filters coagulant added
impurities
Actif carbon
coagulant forms precipitate, trapping
precipitate and trapped impurities settle to the bottom
precipitate
settlement
Coagulation
Air filters
Filter-Technics bvba A. Van Roeyenstraat 28 B-2070 Zwijndrecht Belgium www.filter-technics.be Info@filter-technics.be Tel +32 3 254 05 67 Fax +32 3 254 04 95 Gsm +32 495 577 636 Tax BE 0448.510.578 Iban BE84 2200 9885 5059 Swift BIC GEBA BE BB
Technical infomation Air Filter
Particles inhaled
Classifica on EN 779 for standard filters Filter Gravimetric Am (%) Dust-Spot Em (%) classifica on efficiency efficiency G-1 Am < 65 G-2 65 <= Am < 80 G-3 80 <= Am < 90 G-4 90 < Am F-5 40 <= Em < 60 F-6 60 <= Em < 80 F-7 80 <= Em < 90 F-8 90 <= Em < 95 F-9 95 < Em
volume : approx. 20 m³ per day
7µ and bigger
4,7 - 7µ pharynx 3,3-4,7µ primairy bronchus throat
Hepa and Ulpa filters
2,1-3,3 µ secundairy bronchus 1,1-2,1 µ terminal bronchus 0,6-1,1µ alveoli
Integral* efficiency for MPPS
EN 1882
Type according to DIN DIN BS 24183 24184 3928
>= 85% >= 95% >= 99,5% >= 99,95% >= 99,995% >= 99,9995% >= 99,99995% >= 99,999995%
H-10 H-11 H-12 H-13 H-14 U-15 U-16 U-17
EU-10 EU-11 EU-12 EU-13 EU-14 EU-15 EU-16 EU-17
Q R S -
EU-10 EU-11 EU-12 EU-13 EU-14 -
NOK CleanRoom specs per EN ISO 14644-1 deeltjes per m³ Kl. 1 2 3 4 5 6 7 8 9
OK
0,1 µm 10 100 1.000 10.000 100.000 1.000.000
0,2 µm 2 24 237 2.370 23.700 237.000
Classifications Dispersion conditions
min. captation speed
Emission without speed : evaportion
0.25 – 05 m/s
Emission with low speed : welding
0.5 – 1.0 m/s
Emission from active zones : filling emptying
1.0 – 2.5 m/s
Emission with high speed : grinding
2.5 – 10 m/s
Minimum air speeds for captation of particles in airstreams
0,3µm
0,5 µm
1,0 µm
5,0 µm
10 102 1.020 10.200 102.000
4 35 352 3.520 35.200 352.000 3.520.000 35.200.000
8 83 832 8.320 83.200 832.000 8.320.000
29 293 2.930 29.300 293.000
Air filters
Filter media
Panel filters
bagfilters
Hepa filters
Rigid pocket & compact filters
Actif Carbon filters
Needle felt dustfilters
Dust filters in needle felt
Filter bags
Frames & Accessories Acid Alkali Hydrolysis Oxidation Solvents Temperature Polypropylene
PTFE
H Acrylic
Envelope filters
PET
Polyimide
M Aramid
Water- & oil repellant filter media
PPS
Needle felt dustfilters
Cartridge dustfilters
Pleated dustfilters
Examples
Mounting possibilities
Filter panels
Cartridge dustfilters
ØE ØC ØB ØA F
Oil mist filters
Particle of approx 0,3µ on human hair
High efficient oil mist filters
Aerosols monitor Pm10 in mg/m³
Filter units
Examples
99.97% efficient @ 0.3µ
Filters for engines & compressors
Compressed air filters
Econometer Economizer Wall bracket Filter head
Filter bowl
Drain
Full range
Complete installations Annual savings in Euro when using filters with lower pressure drop
Example : 1.100 m³/h flow at 200 mbar less pressure loss = 1.514 € savings per year with 8000 operating hours/year and energy price of 0.08 €/kWh 3.000 €
2.500 €
300 mbar less pressure loss
2.000 €
Dryers to -70°C Dew point
1.500 €
200 mbar less pressure loss
1.000 €
100 mbar less pressure loss
500 €
0 10
100
200
300
400
500
600
700
800
Compressed air Volulme flow in m³/h
Measurements
Energy
900
1000
1100
1200
Filters for vacuum pumps & compressors
Complete range
Alternative filters
Air Oil separators
Filter housings
Actif carbon
Filters for vacuummachines
Filters for engines
Complete range
All Brands
Custom Filter kits
Filters for engines
Cabine air filters Oil filters
Air filters
Fuel filters Coolant water protection
filter units for filling Hydraulaulic filters
Conversion Tables
Viscositeit in functie van de temperatuur Viscosité en function de la température 1000 500
200 (°C x 9/5)+32° (°F - 32) x 5/9 HP x 0,736 (metric) kW x 1,36 (metric) kW x 1,341 HP (SAE) x 0,746 0,0353 cfm 35,3140 cfm 0,5886 cfm = 0,1605 cfm 0,472x10-3 m³/s 1,699 m³/h 3 600 m³/h 0,278x10-3 m³/s
Viscosity in cSt mm²/s
Temperature °F = °C = Power kW = HP = HP (SAE) = kW = Flow 1 l/min = 1 m³/min = 1 m³/h = 1 UK Gal/min 1 cfm = 1 cfm = 1 m³/s = 1 m³/h = Distance 1 m = 1 inch = 1 ft = Surface 1 ft2 = 1 m2 = 1 in2 = 1 cm2 = Volume 1 m³ = 1 ft³ = 1 l = 1 US Gal. = 1 UK Gal. = Weight 1 kg = 1 lb = 1 Oz = Pressure 1 mm H2O= 1 bar = 10 mbar = 10 psi = 1 IN. H2O = Speed 1 m/s = 1 km/h = 1 ft/mm = 1 m/s =
1000 mm = 39,38 inch = 3,281 ft 25,4 mm = 0,0254 m = 0,08333 ft 304,8 mm = 0,3048 m = 12 ft
IS O 10 15 0 6 00 0 46 80 3 0 22 20 15 0
100 50
10 0 68 0 4 32 6 2 15 2 10
20 10 5 20 30
2,205 lb = 35,27 Oz 0,4536 kg =16 Oz 0,02835 kg =0,0625 lb 98 Pa = 0,098 mbar = 0,03936 inchH2O 100 kPa = 14,5 psi = 401,5 inch H2O 1 kPa = 0,145 psi = 4,015 inch H2O 68,95 kPa = 0,6895 bar = 27,7 inchH2O 0,2491 kPa = 2,491 mbar = 0,03613 psi 3,6 km/h 0,278 m/s 0,00508 m/s 196,85 ft/mm
50
60 70 80 90 100 110 120 Temperature in °C
BSP thread DIN ISO 228
0,0929 m2 10,8 ft2 6,45 cm2 0,155 in2 1000 l = 35,31 ft³ = 61024 inch³ 28,32 l = 0,02832 m³ = 1728 inch³ 0,2642 US Gal = 0,2201 UK Gal 3,785 l = 231 inch³ 4,546l = 277 inch³
40
BSPM male BSPF female External thread internal thread Diameter in mm Diameter in mm
1/4" 3/8" 1/2" 3/4" 7/8" 1" 1 1/8" 1 1/4" 1 3/8" 1 1/2" 1 3/4" 2" 2 1/4" 2 3/8" 2 1/2" 2 3/4" 3" 3 1/4" 3 1/2" 3 3/4" 4" 4 1/2" 5"
13,16 16,66 20,96 26,44 30,20 33,25 37,90 41,91 44,33 47,81 53,75 59,62 65,71 69,00 75,19 81,54 87,84 93,98 100,33 106,68 113,03 125,73 138,43
11,50 15,00 18,70 24,20 27,90 30,30 35,00 39,00 41,40 44,90 50,80 56,70 62,80 66,70 72,30 78,60 85,00 91,10 97,40 103,80 110,10 122,80 135,50
Example
Ø24,20
3/4"
3/4" 26,44
Ø
Filter-Technics bvba Adrien. Van Roeyenstraat 28 2070 Zwijndrecht, Belgium info@filter-technics.be www.filter-technics.be Tel +32 3 254 05 67 Fax +32 3 254 04 95 Gsm +32 495 577 636 Tax BE 0448.510.578 Iban BE84220098855059 Swift BIC GEBA BE BB
Filter-Technik Slovakia s.r.o. Peter Demian, Manager Internátna 18 SK-010 08 Zilina, Slovakia Tel +421 415650278 Fax +421 41565.0279 Mob +421 915048.757 info@filtertechnik.sk www.filtertechnik.sk
Filter-Technics CZ s.r.o. Ing. Vladimir Kurz, Manager Znojemskà 80 CZ-586 01 Jihlava, Ceská republika Tel +420 567 215 426 Fax +420 567 215 428 Gsm +420 720 551 996 info@filter-technics.cz www.filter-technics.cz Filter-Technics Russia thru
Deltrian Filters L.L.C. Kirill Korostilenko, Manager 46 Moskovskoe Shosse, bld 2, off. 230 RU-196158 Saint-petersburg, Russia Tel +7 812 363 2959 Fax +7 812 363 2958 Mob1 +7 911 921 0235 Mob2 +7 901 301 9111 K.korostilenko@deltrian.com www.filter-technics.ru
Filter-TechnicsNederland bv Valkenswaard, Nederland Tel +31 40 2070531 Fax: +32 3 2540495 info@filter-technics.be www.filter-technics.be
Filter-Technics Romania s.r.o. Blondiaux Christophe, Manager Constansa, Romania Mob +40 724 734 842 info@filter-technics.ro www.filter-technics.ro
Headquarters