Service Repair Manual
Models
416D Backhoe Loader
416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine(S...
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Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 416D BACKHOE LOADER BFP Configuration: 416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly 416D, 420D, 424D, 428D, 430D, 432D, 438D and 442D Backhoe Loaders Power Train Media Number -RENR3578-12
Publication Date -01/04/2010
Date Updated -13/04/2010
i02557471
Transmission (Power Shift) - Assemble SMCS - 3030-016-PM; 3066-016
Assembly Procedure Table 1 Required Tools Tool
Part Number
Qty
Spring Compressor
1
Transmission Shaft Handler
1
189-0409
Shackle As
1
C
6V-2157
Link Bracket
1
D
8T-5096
Indicator
1
E
1U-5702
Repair Stand
1
A
152-7055
Part Description
152-7085
(1)
B
(1)
CE Compliant
Note: The transmission will be assembled in major components. The major components will then be assembled. Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Note: Apply a light film of clean transmission oil to all components before assembly.
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Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound during the assembly procedure.
Illustration 1
g00731364
1. Install the needle thrust bearings on the shafts. The open end of cups (1) must point away from the bearings or gears that are contacted.
Reverse Shaft
Illustration 2
g00730943
1. Install seal (195) and the O-ring on piston (195) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine(S...
Illustration 3
g00731347
2. Install piston assembly (194) .
Illustration 4
g00731350
3. Install spring assembly (193) .
Illustration 5
g00731351
4. Use tooling (A) in order to compress the spring assembly. Install retaining ring (192) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine(S...
Illustration 6
g00731352
5. Install eight friction discs (190) and eight plates (191) .
Illustration 7
g00731353
6. Install end plate (189) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine(S...
Illustration 8
g00731355
7. Install retaining ring (188) .
Illustration 9
g00731356
8. Install washer (187) and needle thrust bearing (186) .
Illustration 10
g00731357
9. Install caged roller bearing (185) , the spacer, and caged roller bearing (183) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine(S...
Illustration 11
g00731358
10. Install gear (184) .
Illustration 12
g00731359
11. Install needle thrust bearing (182) and washer (181) .
Illustration 13
g00731360
12. Heat bearing (180) to 135 °C (275 °F). Install bearing (180) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine(S...
Illustration 14
g00731361
13. Install two rings (179) .
Illustration 15
g00731362
14. Heat bearing (197) to 135 °C (275 °F). Install bearing (197) .
Input Shaft
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine(S...
Illustration 16
g00730839
1. Install seal (159) and the O-ring on piston (160) .
Illustration 17
g00731365
2. Install piston assembly (158) .
Illustration 18
g00731366
3. Install spring assembly (157) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engine(S...
Illustration 19
g00731367
4. Use tooling (A) in order to compress the spring assembly. Install retaining ring (156) .
Illustration 20
g00731368
5. Install eight friction discs (154) and eight plates (155) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engin...
Illustration 21
g00731369
6. Install end plate (153) .
Illustration 22
g00731856
7. Install retaining ring (152) .
Illustration 23
g00731857
8. Install washer (151) and needle thrust bearing (150) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engin...
Illustration 24
g00731858
9. Install caged roller bearing (149) , spacer (148) , and caged roller bearing (147) .
Illustration 25
g00731859
10. Install gear (146) .
Illustration 26
g00731861
11. Install needle thrust bearing (145) and washer (144) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engin...
Illustration 27
g00731865
12. Install retaining ring (143) .
Illustration 28
g00731866
13. Heat bearing (142) to 135 °C (275 °F). Install bearing (142) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engin...
Illustration 29
g00731867
14. Install four rings (141) .
Illustration 30
g00731868
15. Install seal (176) and the O-ring on piston (177) .
Illustration 31
g00731870
16. Install piston assembly (178) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engin...
Illustration 32
g00731871
17. Install spring assembly (175) .
Illustration 33
g00731897
18. Use tooling (A) in order to compress the spring assembly. Install retaining ring (174) .
Illustration 34
g00731898
19. Install eight friction discs (172) and eight plates (173) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engin...
Illustration 35
g00731899
20. Install end plate (171) .
Illustration 36
g00731900
21. Install retaining ring (170) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engin...
Illustration 37
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g00731902
22. Install washer (169) , needle thrust bearing (168) , caged roller bearing (167) , and caged roller bearing (166) .
Illustration 38
g00731904
23. Install gear (165) .
Illustration 39
g00731906
24. Install needle thrust bearing (164) and washer (163) .
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416D Backhoe Loader BFP05178-17198 (MACHINE) POWERED BY 3054 Engin...
Illustration 40
g00731908
25. Heat bearing (162) to 135 °C (275 °F). Install bearing (162) .
Illustration 41
g00731910
26. Install ring (161) .
Shaft
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