• Fuel and lubricant testing • Transmission testing • Engine performance development • Emissions development • Engine durability testing
F+L Week in Singapore | March 1-5, 2010
Key Competencies
March 1-2, 2010
4th Asia-Pacific Base Oil Conference “The Outlook for Base Oils in Challenging Times”
March 3-5, 2010
16th Annual Fuels & Lubes Asia Conference
MICHAEL J. LEAVER
“Fuel Economy & Emissions: Exploring Beyond Today’s Limitations”
Tony Braddon Managing Director Tel: +44 (0) 1908 513049 tbraddon@tickford.co.uk www.tickford.co.uk Souvenir program sponsored by:
Tickford Powertrain Test Tanners Drive, Blakelands Milton Keynes, MK14 5BN ENGLAND 4245
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2/20/10 10:01 AM
MITCH LAHEY/FLICKR
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Fuels & Lubes International is a quarterly, four-color journal, covering trends and current events in the world of conventional and alternative transportation fuels; lubricating base oils; fully formulated automotive and industrial lubricants; waxes and greases; metalworking fluids and other specialty products; and petroleum additives, with a special focus on Asia-Pacific. Available in print and digital editions. Individual print subscription is priced at US$89-134/year, depending on your region.
Comprehensive but concise, Oiltrends, our monthly newsletter, is delivered electronically at the beginning of each month, rounding up industry news within the region from various sources of information. Designed for quick and easy reading, Oiltrends allows readers to get plugged in to government regulations and legislation, company news, country data, etc., without eating up valuable hours. Our premium service gives readers access to a massive news archive. Access to top stories free; individual basic service (no archive access) US$99/ year; individual premium service US$360/year.
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F+L Weekly,
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2/20/10 10:01 AM
I would like to extend a warm welcome to all the speakers and delegates to F+L Week in Singapore. This year is especially an exciting one for us, as we have combined our two mega events into F+L Week— the 4th Asia-Pacific Base Oil Conference and the 16th Annual Fuels & Lubes Asia Conference. In addition, we have introduced a Base Oil Training Course for the newbies and those who just want to go back to the fundamentals of the base oil business. My sincerest thanks to our corporate sponsors who contribute greatly to making this event possible. F+L Week is the biggest gathering for our industry in Asia-Pacific and continues to draw people from other regions, even as far as Africa. Indeed, you can say that F+L Week has become the melting pot for the industry, because this is where you learn of industry developments not only from Asia, but also from North America, Europe and the Middle East. Finally, the support and the guidance provided by our Conference Advisory Board make this event a great success year after year. I hope that you will enjoy networking with your colleagues and learn as much as I have as I pored over the excellent papers that will be presented this week. God bless!
Vicky Villena-Denton Editor-in-Chief, F+L Asia, Inc.
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March 1-5, 2010 | The Regent Hotel Singapore
PROGRAM
4th Asia-Pacific Base Oil Conference March 1-2 2010 | The Regent Hotel Singapore
“The Outlook for Base Oils in Challenging Times”
MARCH 1, 2010 Welcome Remarks, Vicky Villena-Denton, Editor-in-Chief, F&L Asia Introduction, Steve Puckett and Harland Bulow, Conference Chairmen Keynote Presentation: “The Outlook for Energy - A View to 2030” Dave Reed (ExxonMobil Corp.) N e t wo rk ing Te a B rea k Sp o nso re d by Sha mro ck Shi p p ing & Tra ding Ltd . “The Lube Base Oil Market in Asia,” Tony Regan (Tri-Zen International) “The Changes in the Global Base Oil Market and their Potential Impact on the Lubricant Industry,” Valentina Serra-Holm (Nynas AB) “Technology for High-Quality Lubricants Production” Sylvain Hantzer and Michael B. Davis (ExxonMobil Research & Engineering) N e t wo rk ing Lu nch Sp o nso re d by Se p a ha n O il Co m p a ny
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“Passenger Car Motor Oils: Base Oil Balancing Act” A.K. Bhan (Hindustan Petroleum Corp. Ltd.) “The Challenges and the Opportunities of Producing Environmentally Friendly Rubber Processing Oils,” Woravuth Sivapetranart, Pranarch Kosayanont, Aung Myaing, Apirom Pongnoppa, Banjong Buhiran (IRPC Public Co. Ltd.) N e t wo rk ing Te a B rea k “Insights into Base Oil Market Trends,” Rob van Wechem (Base Oil Market) “Base Oil’s Price Relationship to Refined Products: Will a Forward Market Develop?” Iain Pocock (Argus Media Ltd.) We l co ming D inn e r (O f f site), N o r th B o rd e r B a r & G rill, R o ch este r Pa rk Sp o nso re d by E x xo n M o b il Resea rch & Engin e e ring
MARCH 2, 2010 Keynote Presentation: “China’s Car Market is Number One: Will the Middle Kingdom Go Electric Next?” Michael Dunne (Dunne & Co.) “Sinopec’s International Marketing Strategy,” Li Liangyao (Sinopec Lubricant Co.) N e t wo rk ing Te a B rea k “Group III Base Oils in China,” Winston Low (Feoso Energy/Haixia Petroleum) “A Call for Oil Recycling in China: Development and Challenges” Daniel M. Cheng (Dunwell Enviro-Tech (Holdings) Ltd.) “API Adoption of ILSAC GF-5 Standard for Passenger Car Engine Oils” Kevin Ferrick (American Petroleum Institute) N e t wo rk ing Lu nch EN D O F CO N FER EN CE Training Course: “The Fundamentals of the Base Oil Business”
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March 1-5, 2010 | The Regent Hotel Singapore
PROGRAM
16th Annual Fuels & Lubes Asia Conference March 3-5, 2010 | The Regent Hotel Singapore
“Fuel Economy & Emissions: Exploring Beyond Today’s Limitations” MARCH 3, 2010 Registration Opens for 16th Annual Fuels & Lubes Asia Conference Welcoming Cocktail Reception Sponsored by RohMax Oil Additives, 6-8 pm, Boardroom II-III
MARCH 4, 2010 Registration Opens Welcome Remarks, Vicky Villena-Denton, Editor-in-Chief, F&L Asia FUEL ECONOMY AND EMISSIONS SESSION Chairman: Gary Parsons (Chevron Oronite) Keynote Presentation: “Tomorrow’s Fuel Economy and Emissions Challenges: The Role of the Additive Industry,” Andres Tugendhat (Chevron Oronite LLC) N e t wo rk ing Te a B rea k Sp o nso re d by I nf in e u m “Fuels and Lubes Testing with Regard to Future CO2 Emission Requirements” Tono Nasch (I.S.P GmbH & Co.) “Heavy Duty Engine Lubricants – Durability and Fuel Economy Optimisation” Keith Howard, Mike Sutton, Graham Marshall (Lubrizol Ltd.) and Tao Chunsheng (First Auto Works) “The Right Oil for Motorcycle Fuel Economy” Mark F. Wilkes and Adam C. Kidson (Lubrizol Corp.)
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N e t wo rk ing Lu nch FUEL ECONOMY AND EMISSIONS SESSION Chairman: Gary Parsons (Chevron Oronite) “Lubricant Contribution to Improved Fuel Economy in Heavy-Duty Diesel Engines,” Wim van Dam, Peter Kleijwegt, Marnix Torreman, Yoshitaka Takeuchi and Gary Parsons (Chevron Oronite LLC) “Passenger Car Motor Oil and Fuel Economy: Exploring Beyond 24 SSI Viscosity Index Improvers” Kirk A. Nass, David S. George, Pritesh A. Patel and Yu Bai Qiang (Chevron Oronite LLC) N e t wo rk ing Te a B rea k “Improved Work and Fuel Efficiency in Construction Equipment” Barton J. Schober, Brian Filippini, Elizabeth Schiferi, Ok-Dong Lee (Lubrizol Corp.), Brian Bentley, Brian Koehler, Michael Lochte and Matt Jackson (Southwest Research Institute) “Development of Fuel Economy Axle Fluid Technology” Chip Hewette, Dave DeGonia, Tze-Chi Jao and Tony Rollin (Afton Chemical) “Influence of Gear Oil Formulations on the Fuel Economy of Passenger Cars” Dirk Wienecke (Volkswagen AG), Wilfried J. Bartz (Technische Akademie Esslingen, Germany) “Friction and Fuel Economy Retention in Passenger Car Motor Oil Formulations” Vivek Palekar, Trevor Miller, Yat Fan Suen and Dave Uppal (Chevron Oronite LLC) FUELS AND ADDITIVES SESSION Chairman: Joanne Sofia Chong (ACFA) “Singapore Biodiesel Project,” Klaus Landhaeusser (Robert Bosch (SEA) Pte. Ltd.) “Hydrocarbon Drop-in Biofuels and Other Chemicals from Waste Biomass” Cesar Granda (Terrabon Inc.) N e t wo rk ing Te a B rea k “Low Temperature Operability of BX-PME in Light Duty Diesel Truck” Prissana Prakanwiwat (PTT Research and Technology Institute) “The Impact of Biodiesel on Injector Fouling in Modern Direct Injection Diesel Engines and the Demands on Fuel Deposit Control Additives in Today’s Market” Robert Barbour, Avtar Panesar, Robert Quigley (Lubrizol Ltd.), David Arters and Keith Corkwell (Lubrizol Corp.)
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March 1-5, 2010 | The Regent Hotel Singapore
“New Generation Oil Additive Technology for Locomotive Engines Operating on Low & Ultra-Low Sulfur Diesel Fuel” Joseph Timar (Chevron Oronite Co. LLC) “The Changing Appetite of Modern Engines for Fuel Detergents and their Application to Direct Injection Gasoline Engines” John Bennett and Lau Teck Aun (Afton Chemical) “Intake System Deposit Field Survey and Deposit Control Additive Performance Evaluation in China,” Satoshi Ohta and Yasuhiro Ogasawara (Chevron Japan Ltd., Oronite) COMMERCIAL SESSION Chairman: R.A. Rao (Consultant) “Cold flow Improvers Increase the Value of Biofuels” R. Koschabek, R. Sondjaja, F.-O. Mähling, A. Dardin (Evonik RohMax Additives GmbH) “Benefits of Synesstic™ Alkylated Naphthalene (AN) Basestocks in High Performance Lubricants,” Amy Long (ExxonMobil Chemical) N e t wo rk ing Te a B rea k “Lubrizol® 9040 Zer0 Series Diesel Additives: The Revolution Continues” Robert Barbour and Kim Yong Goh (Lubrizol Corp.) “Multi-Metal Corrosion Inhibitor for Metalworking Fluids,” Anil Choudhary (BASF) “Are Additives Necessary for Aluminum Machining?” Klaus Wuscher (Rhein Chemie, a Lanxess subsidiary) Lubrizol Driveline Simulator Cocktail, 6-8 pm, Cuscaden Room, Level 2
MARCH 5, 2010 AUTOMOTIVE SESSION: FUTURE VEHICLES (HYBRID/ELECTRIC) Chairman: Steve Puckett (Tri-Zen International) “Activities & Challenges towards Low Emission Cars“ Paul Greening (ACEA) “The Future of Fuels and Lubricants - U.S. DOE Research Directions ” Steven Przesmitzki (Vehicle Technologies Program, Office of Energy Efficiency and Renewable Energy, U.S. Department of Energy) N e t wo rk ing Te a B rea k Sp o nso re d by RT Va nd e rb ilt
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“Fuel Consumption Reduction in Transportation— A Case Study in Japan towards 2030,” Masahiko Nakada (Technova) “Survey and Analysis of In-Use Vehicle Emissions Performance in China” Li Mengliang (China Automotive Technology and Research Center) “Case study on the Diesel-Powered Light Commercial Vehicle Segment” Parag Daithankar, Kiran Vairagkar, K. Nandhakumar, Kulkarni Hemant and Prakash Rao Malathakar (Mahindra & Mahindra Ltd.) Panel Discussion on Hybrid and Electric Vehicles N e t wo rk ing Lu nch Keynote Presentation: “Helping Customers to Use Less: Today and Tomorrow” Andrew Foulds (Shell) LUBRICANTS SESSION Chairman: Mike Hession (Tri-Zen International) “Tailor-made Polyalkylmethacrylate Base Fluids for the Next Generation of Wind Turbine Gear Lubricants,” Michael Müller, Christoph Wincierz, Roland Schweder (Evonik RohMax Additives GmbH) “Honda Motorcycle Engine Oil Conception and Promotion: CO2 Reduction for Environmental Protection,” Masatoshi Akagi (Honda R&D Motorcycle R&D Center) N e t wo rk ing Tea B rea k “Fluid Solutions to Prevent Varnish Formation in Industrial Applications” Betsy Butke, Brian Filippini, Robert Profilet and Matthew Sivik (Lubrizol Corp.) “Engineered Lubricants to meet Future Transmission Design” William D. Abraham, Susie Hurley and James L. Sumiejski (Lubrizol Corp.) “Inspection of Two High-Mileage Continuously Variable Transmissions” Raymond F. Watts, Masahiro Ishikawa and Scott Campbell (Infineum USA) “Defining Green for Driveline Lubricants as Enablers for Meeting Improved Extended Drain Commercial and Automotive Requirements” Jianhua Mao (Cognis) “The Impact of Biodiesel on Lubricant Performance” Azman B Maam (Petronas)
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March 1-5, 2010 | The Regent Hotel Singapore
ADVISORY BOARD
C.K. Chang
Director Asia Pacific Petroleum Associates Pte. Ltd. Singapore
Masahiko Nakada Senior Advisor Technova Inc. Japan
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Stephen Hsu
Professor of Engineering and Applied Science George Washington University U.S.A.
Gary Parsons
Global OEM & Industry Liaison Manager Chevron Oronite Co. LLC U.S.A.
Ratanavalee Inochanon
Vice President, Petroleum Products and Alternative Fuels Research Dept. PTT Research and Technology Institute Thailand
Steve Puckett
Managing Director Tri-Zen Intl. Pte. Ltd. Singapore
R.A. Rao
Consultant India
Zhang Chunhui
Director, R&D Lubricant Co. Sinopec Corp. China
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4th Asia-Pacific Base Oil Conference March 1-2, 2010 | The Regent Hotel Singapore
4th Asia-Pacific Base Oil Conference
March 1-2, 2010 | The Regent Hotel Singapore
Welcoming Dinner Sponsor
EXXONMOBIL RESEARCH AND ENGINEERING CO. ExxonMobil is the world’s largest publicly traded integrated petroleum and natural gas company. Our company and its affiliates are present on a global scale. We operate facilities and market products around the world, and explore for oil and natural gas on six continents. We lead the industry in almost every aspect of the energy and petrochemical business. To help meet the world’s growing energy needs, ExxonMobil is involved in the exploration and production of crude oil, natural gas; the manufacture of petroleum products; and the transportation and sale of crude oil, natural gas and petroleum products. We are a major manufacturer and marketer of commodity and specialty petrochemicals and have interests in electric power generation facilities. Our extensive research programs support operations, enable continuous improvement in each of these businesses, and explore emerging energy sources and technologies. Downstream ExxonMobil’s network of reliable and efficient manufacturing plants, transportation systems, and distribution centers provides clean fuels, lubricants and other high-value products and feedstocks to customers around the world. ExxonMobil has interests in 38 refineries located in 21 countries and markets its products
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through more than 32,000 retail service stations. Our products and services are also provided to nearly 1 million customers worldwide through our three businessto-business segments: Industrial and Wholesale, Aviation and Marine. In 2007, refinery throughput averaged 5.6 million barrels per day and petroleum product sales were 7.1 million barrels per day. ExxonMobil is the world’s No. 1 supplier of lube basestocks and a leader in marketing finished lubricants, asphalt and specialty products. Worldwide, we market products under Exxon, Mobil and Esso brands. Technology Many natural resources are found in remote areas with difficult operating environments. The complexity of these environments places greater emphasis on technological innovation. Over the past five years, ExxonMobil has invested about $3.5 billion in research. As new technologies are developed, our global functional organization enables rapid deployment and value capture. We have remained an industry leader in technology by focusing on both breakthrough concepts and process modifications that enhance performance across our business lines. ExxonMobil Research and Engineering Co. 3225 Gallows Road, Fairfax, VA 22037 USA Phone: 1 703 846-2568 Fax:1 703 746-3872 Email: technology.licensing@exxonmobil.com
Networking Lunch Sponsor
ISOC
The Lubricants and Base Oils Supplier
ISOC is a major UAE-based company established in 2007. Today, ISOC continues as a main supplier of SN-500 base oil and other base stocks such as SN150 and BS150 in the Middle East, east Africa and south Asia. We are one of the leading suppliers of high-performance lubricants for the automotive and industrial segment. Our innovative performance contributes to the comfort and safe use of many every day products, from base oils, paraffin wax, slack wax and rubber process oils, to engine oils, industrial oils, marine oils, coolants and brake fluids. ISOC has several joint ventures in Turkey, UAE, Kenya, India and CIS countries, in which it fulfills customer requirements. ISOC cares about the products and services it provides to customers. We define a customer as anybody with whom a commitment is made to supply a mutually agreed service or product. We fairly believe in accepting nothing less than full conformance to all commitments agreed with customers. In doing this, we aim to continuously improve our efficiency and increase the number of those who are fully satisfied with all that we can offer. Our commitment to delighting our customers is supported by the long proven quality and reliability of base oils and lubricants.
ISOC businesses consist of: • SN500 & SN150 Base Oils • Automotive Lubricants • Industrial Oils & Greases • Fully & Semi Refined Paraffin Wax • Rubber Process Oils • Slack Wax • Coolants • Brake Fluids For more information, please contact: International Solar Oil Co. Phone: 971 4 2602216-17 Fax: 971 4 2602220 Email: isoc@eim.ae J.ROSTAMPOUR Commercial Manager Phone: 971 4 2602218 Fax: 971 4 2602220 Email: rostampour@sepahanoil.com A.NASSERI Marketing & Technical Support Manager Phone: 971 4 2602219 Fax: 971 4 2602220 Email: nasseri@sepahanoil.com Head Office: Dubai Airport Free Zone, Bldg. W5B, Office No. 236, P.O. Box: 54916
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4th Asia-Pacific Base Oil Conference
March 1-2, 2010 | The Regent Hotel Singapore
Conference Kit Sponsor
Global energy price reporting and market analysis ARGUS MEDIA is the world’s largest independent provider of energy price information and analysis. With nearly 40 years experience in international energy markets and a global team of price reporters and specialists, Argus provides reliable pricing benchmarks, insightful analysis and targeted business intelligence for the global oil, gas, power, coal, emissions, biofuels, freight and transportation industries. Argus’ energy price assessments are used as official references in spot, term and swap contracts around the world. Established in 1970, Argus is headquartered in London and has offices in Houston, Washington, New York, Portland, Johannesburg, Dubai, Singapore, Tokyo, Beijing, Sydney, Moscow, Astana, Kiev, Santiago and other key centres of the energy industry. ARGUS BASE OILS Global market prices and analysis Argus Base Oils provides global prices and market commentary, as well as relevant crude oil and
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petroleum products prices. In addition to the weekly report there will be a daily forward price update. Argus Base Oils is the only global report that offers: • Daily forward curve price updates • Weekly pricing and market commentary • Prices and analysis of base oil markets in the Asia-Pacific region, the Middle East, Europe, the U.S. and the former Soviet Union • Information on current and forward profit margins for producing base oils • Detailed economics and profitability analysis drawing on the experience of a global leader in crude oil and clean products indexation For further information and a trial subscription to the Argus Base Oils report and other vast range of Argus publications, covering all aspects of energy markets, please visit www.argusmedia.com or contact us at: Singapore: +65 6496 9966 Beijing: +86 10 6515 6512 Tokyo: +81 3 3561 1805 Dubai: +971 4434 5112 London: +44 20 7780 4200 Houston: +1 713 968 0000 Washington: +1 202 775 0240 Moscow: +7 495 933 7571 Email: marketing@argusmedia.com
Audiovisual Sponsor
SK LUBRICANTS is a wholly-owned subsidiary of SK Energy, from which it was spun off on October 1, 2009. SK Lubricants will now be able to provide even better services and business opportunities to its customers and business partners as a company specialized in lubricant base stock and lubricants. SK Lubricants has been producing Group III base oils under the name YUBASE™ since 1995 in Korea. To meet rapidly growing demand for high quality Group III base oils, SK Lubricants launched additional production in Indonesia in 2008, so now the company’s total production capacity is 1.35 million metric tons per annum (MTPA). Furthermore, SK Lubricants is the world’s first marketing company of enhanced quality Group III base oils, YUBASE plus. For further information, please go to www.yubase.com Base Oil Marketing Team SK Lubricants Co., Ltd. 99, Seorin-dong, Jongro-gu Seoul 110-110, Korea Fax: +822 2121 7755
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4th Asia-Pacific Base Oil Conference
March 1-2, 2010 | The Regent Hotel Singapore
Internet Kiosk Sponsor
EXXONMOBIL CHEMICAL is one of the world’s premier petrochemical companies with manufacturing, technology and marketing operations around the world. The company delivers a broad portfolio of products and solutions efficiently and responsibly, with a commitment to create outstanding customer and shareholder value. ExxonMobil Chemical endorses the principles of sustainable development, including the need to balance economic growth, social development and environmental considerations. To learn more, visit www.exxonmobilchemical.com. For nearly a half century, ExxonMobil Chemical has been a leading manufacturer of synthetic base fluids and additive packages. Our products provide outstanding performance and have been developed with, and tested and evaluated for, compliance with globally recognized industry standards. And, to meet today’s growing demand for synthetic base fluids and additives, we offer tailored solutions that meet your unique requirements. The Synthetics business of ExxonMobil Chemical has a distinguished record for the ongoing development of high performance fluids for new and demanding applications. Available worldwide and backed by global technical support, our products excel in a wide variety of applications including automotive, biodegradable and industrial. Visit www.exxonmobilsynthetics.com.
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Networking Tea Break Sponsor
SHAMROCK SHIPPING & TRADING LTD. Trading, distribution and blending of base oils and other petroleum products. Shamrock Shipping and Trading Ltd is best placed to source our customer’s requirements being in complete control of all the logistical and technical aspects from sourcing the product, to shipping to any destinations or through our own storage in the heart of Europe for re-delivery on to the required destination by any means of transport. Shamrock Shipping & Trading Ltd. 18 Anastasi Shioukri, Comarine Court 2nd floor, Office 1, 3105 Limassol, Cyprus Tel: +357 25 875 202 Fax: +357 25 875 206 E-mail: shamrock@shamrock.com.cy Web: www.shamrock.com.cy
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4th Asia-Pacific Base Oil Conference
Keynote Presentation: The Outlook for Energy— A View to 2030 David Reed ExxonMobil Corp. David Reed is Senior Energy Advisor for the Corporate Strategic Planning Department of ExxonMobil Corp. David has been involved with many aspects of the global energy business during his more than 30 years with ExxonMobil. In addition to development of ExxonMobil’s Global Energy Outlook, he has handled the planning for the reorganization of ExxonMobil’s natural gas business in Europe and the initiation of projects to export LNG (liquefied natural gas) from Qatar to Europe. He was a member of the team that prepared the landmark National Petroleum Council Study, “Facing the Hard Truths About Energy” at the request of the U. S. Secretary of Energy. Economic progress and growing populations, especially in developing countries, will drive energy demand approximately 35% higher in 2030 versus 2005. This demand increase is anticipated despite substantial efficiency gains, which are expected to accelerate as new technologies are developed and deployed. Rising transportation needs will increase related energy requirements approximately 40% by 2030, even as light-duty vehicles with much better fuel economy penetrate the market. The rise in transportation demand will be met primarily by oil, which will provide close to 95% of all transportation fuels in 2030.
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March 1-2, 2010 | The Regent Hotel Singapore
The Lube Base Oil Market in Asia Tony Regan Tri-Zen International Tony Regan is responsible for Business Development, Planning & Analysis for Tri‐Zen. He has extensive international oil and gas experience, much of it gained during 25 years as a senior executive with Shell International and more recently, with Nexant, where he was a Principal in their Asian consulting practice. Tony has been an Energy Consultant for 10 years and during that time he has undertaken a number of lubricant and base oil assignments for leading national and multinational oil companies. Projects have included a review of the Indian base oil market, the creation of an Asian base oil strategy and market entry plan for a European company, a base oil markets study for a North American company, an assessment of the demand for food-grade lubes in Asia, market advisory services to a Chinese base oil producer and an Indonesian lubes market overview and acquisition screening for a multi-national oil company. As a region, Asia-Pacific now dominates the global market for lubes and base oils and continues to grow. The number of market participants and their capabilities are also growing, driven in part by a demand for quality. Other factors influencing the rapid changes in the market include the globalization of vehicle
markets, leading to requirements for uniform and consistent standards. While the majors continue to have a dominant role in the region and Singapore remains a base oil trading hub, the national oil companies have an increasing presence and influence.
has significantly increased during the last years and new capacity has been announced to come on stream in the coming years. In the unpredictability of global events, one thing appears quite likely and that is that the future base oil market will be very different from the way it looks today.
The Changes in the Global Base Oil Market and their Potential Impact on the Lubricant Industry
Technology for High-Quality Lubricants Production
Valentina Serra-Holm Nynas AB Valentina Serra-Holm has a Ph.D. in Chemical Reaction Engineering, Abo Akademi, Finland, 2000 and a Ph.D. in Chemical Plants, Polytechnic of Turin, Italy, 1997. After 10 years of academic work, Valentina joined Nynas AB in 2001, where she held several technical positions in the base oils segment before becoming Market Manager for the Lubricant Industry. Valentina’s main expertise is refining and base oil production, with particular reference to naphthenic base oils. Valentina is co-assignee of a patent for manufacturing of polyols. The global base oil market is going through a period of great changes and challenges. First, the rationalization of Group I production is no longer a possible scenario, but has become a reality. Secondly, the global capacity of Group II and Group III base oils
Sylvain Hantzer and Michael B. Davis ExxonMobil Research & Engineering Michael Davis is Licensing DirectorAsia/Pacific and Lube Portfolio Manager in the Technology Sales and Licensing Department of ExxonMobil Research and Engineering Co. (EMRE). He has responsibility for all refining technology licensing in the Asia-Pacific Region as well as responsibility for worldwide promotion of ExxonMobil Lube technologies. As Licensing Director, Michael provides a variety of sales and project coordination services to EMRE’s customers from the Pacific Rim through Southeast Asia for refining process technology. He has more than 31 years of experience in process engineering and design with ExxonMobil, with 25 years in lube process, technology, and operations experience. Michael has a BS in Chemical Engineering from Lehigh University and an MS in Chemical Engineering from the University of Colorado at Boulder.
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4th Asia-Pacific Base Oil Conference
World lubricant production continues a trend toward higher-quality Group II and Group III products, putting pressure on Group I production. Grassroots capacity is now targeted almost exclusively to Group II/II+ and Group III/III+ products. Meanwhile, more Group I units are developing projects to revamp production up to the Group II/III level. The technology paths for high quality lubricants all include a hydroprocessing step of some sort. The lube hydrocracking with catalytic dewaxing technology pairing converts VGO’s (vacuum gas oils) to Group II/III lubricants. Alternatively, a fuels hydrocracker bottoms stream (UCO) may be used to provide feed to a catalytic dewaxing unit. Processing using either feed source can choose to fractionate VGO’s first, and then process (blocked operation) or apply a “broadcut” feed of the entire VGO range available and fractionate final products as the last processing step. Each offers advantages and disadvantages that will be discussed. Both can make excellent quality Group II and Group III base oils, as has been proven in many commercial operations.
Passenger Car Motor Oils: Base Oil Balancing Act A.K. Bhan Hindustan Petroleum Corp. Ltd. A.K. Bhan Job Title: Dy. General Manager Consumer Lubes, HPCL Education: B.E. (Chemical) Work Experience: • All India Head R&D (1992-97), responsible for the development of new automotive and
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March 1-2, 2010 | The Regent Hotel Singapore
industrial lubricants/brands. • All India Head - Technical Services (2001-02) • Quality Control Manager - Aviation • All India Head - Lubricant Consumer Sales (2007-10) The lubricant business in India is moving towards a period of rapid change. Base oil manufacturing is shifting from solvent refining and solvent dewaxing to hydrocracking, severe hydro-refining and wax isomerization. Refiners are shifting to manufacturing higher quality Group II and Group III base stocks. Original equipment manufacturers’ (OEMs) requirements for passenger car motor oils (PCMO) are also shifting towards lower viscosity oils to achieve fuel economy and longer drain intervals. Though Asian markets predominantly use 20W40 and 15W40, these markets are now shifting to 10W40/10W30. Synthetic oils are also gaining market share in Asia-Pacific.
The Challenges and the Opportunities of Producing Environmentally Friendly Rubber Processing Oils Woravuth Sivapetranart, Pranarch Kosayanont, Aung Myaing, Apirom Pongnoppa, Banjong Buhiran IRPC Public Co. Ltd. Woravuth Sivapetranart is the Refinery Complex Manager at IRPC Public Co. Ltd. He has 24 years of experience in petrochemicals, refinery and lube base oil plants.
He holds a B.Sc., Chemistry from Prince of Songkla University, Thailand.
Insights into Base Oil Market Trends
Pranarch Kosayanont is the Lube Base Oil Complex Manager at IRPC Public Co. Ltd. He has 21 years of experience in lube base oil and petrochemicals plants. He holds a B.Sc., Chemistry from King Mongkut University of Technology, Thonburi, Thailand.
Rob van Wechem Base Oil Market
Aung Myaing is the refinery and lube specialist of IRPC Public Co. Ltd. He has more than 15 years of experience in refinery and lube base oils plants and 17 years of experience as a chemical engineering lecturer. He holds a B.E., M.E., Chemical from Yangon Technological University, Myanmar and M. Eng. Sc from The University of Melbourne, Australia. Apirom Pongnoppa is the Technology Manager of the lube base oil plant at IRPC Public Co. Ltd. He has 20 years of experience in refinery and lube base oil plant. He holds a B.E., Chemical, from King Mongkut University of Technology, Thonburi, Thailand. Banjong Buhiran is Product Control Manager of the lube base oil plant at IRPC Public Co. Ltd. He has more than 24 years of experience in refinery and lube base oil plants. He holds a B.E. (Chemistry) from Mahasarakham University, Thailand. The Lube Base Oil plant of IRPC in Thailand produces various grades of Group I base oils. It has Highly Aromatic Oil (HA Oil) by-products which were phased out from being used as Rubber Processing Oil (RPO) due to its high content of Polyaromatic Hydrocarbons (PAHs). As a response to the change in the specification of RPO, IRPC has made every endeavor to produce environmentally friendly RPO.
Rob van Wechem is an advisor to BaseOilMarket. com, with a focus on macroeconomics and statistical analysis of base oil prices. Rob is Head of Portfolio Management at Oyens & Van Eeghen, a private bank based in Amsterdam. Before joining Oyens & Van Eeghen he was an investment advisor at MeesPierson. Rob is a CFA-charterholder. This presentation will discuss the effects of the global economic crisis on base oil prices in 2008-2009, not only in Asia, but also in Europe which traditionally has been a net exporter of base oils to this region. Base oil supply and demand and key drivers will also be discussed.
Base Oil’s Price Relationship to Refined Products: Will a Forward Market Develop? Iain Pocock Argus Media Ltd. Iain Pocock has covered energy markets for more than six years in London and Singapore, with a focus on the regional oil products markets. He is currently head of global base oils for Argus. Iain spent five years in Taiwan where he worked as a journalist,
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and studied Chinese in China in the early 1990s. He has a Master’s degree from Cambridge University. This paper will discuss the link between middle distillates and base oil prices, as well as trends in middle distillate supply and demand and their impact on base oils. Using middle distillate forward curves to predict base oil prices and profitability, the presentation will also discuss the potential for developing a forward market for base oil.
Keynote Presentation: China’s Car Market is Number One: Will the Middle Kingdom Go Electric Next? Michael Dunne Dunne & Co. Michael Dunne is President of Dunne & Co., a business advisory company founded in 2009 to work with clients investing in China’s automotive industry. From 2006 to 2009, Michael was Managing Director of J.D. Power and Associates in China. He led the company to record revenues and profits, while quintupling the size of the business. He also won the largest contracts in J.D. Power worldwide in both 2007 and 2008. He has been a featured guest speaker at the highly respected JP Morgan China Investor Conference every year between 2006 and
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March 1-2, 2010 | The Regent Hotel Singapore
2009. He also appears regularly as a guest expert on Bloomberg, CNBC and CNN. Michael is now writing a book on the future of the Chinese automotive industry, with an aim for publication in 2010. China surpassed the United States in 2009 to become the largest car market in the world. Chinese consumers bought 13.6 million cars, trucks and buses last year, a stunning 46% increase over 2008. Where enormous car markets lead, worries about energy security soon follow. China already imports more than half of the oil it consumes. Ninety-nine percent of vehicles running on Chinese roads today are powered by conventional gasoline and diesel engines. In 2009, China’s central government announced an ambitious plan to lift electric vehicle demand to 500,000 units by 2011. China has an opportunity to avoid American-style addiction to oil. Will China make the leap from a giant market maker to a giant “new energy” innovator?
Sinopec’s International Marketing Strategy Li Liangyao Sinopec Lubricant Co. Li Liangyao Job Title: Vice Chief Executive Education: Master’s Degree, East China University of Science and Technology Work Experience: • Vice Chief Executive, Sinopec Lubricant Co. (2002-present)
• Manager, Chief Engineer, Maoming Petrochemical Co. (1999-2002) • Deputy Manager, Maoming Petrochemical Co. (1995-1999) • Chief Engineer, Nan High-Tier Lubricant Co., Maoming Petrochemical Co. (1995) Sinopec Lubricant Co. started its global marketing efforts in 2004. Since then, the company has made significant progress, with its international business expanding, sales volume increasing, product structure optimized and overseas network formed. Sinopec has gradually formed a stable customer base in Southeast Asia. When Sinopec formulated its international marketing strategy, it developed a three-pronged approach. The company will adopt the strategies of branding, product and channels to promote its business in the international market. In 2010, Sinopec will take the opportunity that a new Singapore plant (recently announced) presents, by establishing an international operation platform in Singapore and use it to increase Sinopec’s influence in the world lubricant market.
Group III Base Oils in China Winston Low Hee Teck Feoso Energy/Haixia Petroleum Winston Low Hee Teck is a Singaporean. He was educated in the University of Melbourne, Australia, as a chemical engineer. Winston worked for Exxon from 1970 to 1992 in petroleum refining, base oil production, and lubricant additive manufacturing. He was expatriated to
Hong Kong in 1985 to look after additive sales in Greater China. In 1993, he left Exxon and started a company called Feoso Energy with the support of Feoso Oil Ltd. of Hong Kong. Feoso Oil provided the “Feoso” while Winston provided the “Energy”! This company started trading base oils in 1993. Its relationship with S-Oil went as far back then. S-Oil was called SsangYong Refining Co. at the time. Feoso Energy represented this company well. Following the successful launch of the Ultra-S Group III series of base oils in 2002, it evolved to become the only distributor of S-Oil base oil in China. Today, Feoso Energy operates its own 35,000 cubic meter tank farm in Jingjiang, a two-hour drive either way from Shanghai or Nanjing. Winston spends most of his time wandering around China promoting environmentally friendly and energy saving oils when he is not jogging along the banks of the Yangzi River, although he misses the spicy laksa soup back home in Singapore. This presentation will take a look at China’s current state of economy; the automotive and lubricant industries there. It will also provide some information on the base oil market, and the trend on the use of Group III base oils in China.
A Call for Oil Recycling in China: Development and Challenges Daniel M. Cheng Dunwell Enviro-Tech (Holdings) Ltd.
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Daniel Cheng Man-chung Job Title: Managing Director, Dunwell Enviro-Tech (Holdings) Ltd. Education: Bachelor of Science, California State Polytechnic University, Pomona, California, U.S.A. - Major in Industrial Engineering (1978–1981) Awards: • Grand Award - Hong Kong Award for the Industry: Technological Achievement; Second Prize - China National Environmental Protection Science Award (2008) • Medal of Honors awarded by Donald Tsang, the Chief Executive - HKSAR (2007) • The Wall Street Journal Asia, Asian Innovation Awards; Grand Award Institution of Chemical Engineers (IChemE) Environment Award (2006) • Grand Award - Hong Kong Award for the Industry: Machinery and Equipment Design; Grand Award - the Diamond Award for the 1st SME Living Business Awards (2005) The Chinese economy has been expanding with double-digit growth in the past decade. Despite the global financial tsunami, lube consumption in China in 2008 remained at about 600 million tons, which is comparable to the whole European consumption. Relatively high crude oil prices, the fluctuating supply of base oil, stricter enforcement of environmental measures and greater awareness of the importance of recycling of important resources have prompted China to develop a sound, feasible and economically viable used oil recycling operations in the country. How much foreign experience could be leveraged and adopted in China? What are the challenges ahead? This presentation examines the local situation and some emerging models within China.
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March 1-2, 2010 | The Regent Hotel Singapore
API Adoption of ILSAC GF-5 Standard for Passenger Car Engine Oils Kevin Ferrick American Petroleum Institute Kevin Ferrick currently manages the American Petroleum Institute’s (API) Engine Oil Licensing and Certification System, a voluntary licensing program designed to define, certify, and monitor engine oil performance. The Program’s marks, the Service Symbol “donut” and Certification Mark “starburst,” help consumers identify quality engine oils for their gasoline and diesel-powered vehicles. Kevin also manages API’s newest certification program, the Diesel Exhaust Fluid Certification Program. Kevin became API’s Engine Oil Program Manager in March 1998. His duties include the management of the API Lubricants Committee and its various work groups and task forces. He is based in Washington, D.C., U.S.A. API has adopted for licensing the latest passenger car engine oil standard issued by the International Lubricant Standardization and Approval Committee, ILSAC GF-5. This new passenger car engine oil standard is intended to provide improved fuel economy and greater emission system protection, ensure compatibility with engine seals, and help protect engines when operating on ethanol-containing fuels up to E85. API will begin licensing against the standard on October 1, 2010.
F+L Asia, your B2B
media partner in Asia-Pacific We provide critical and timely information to meet the needs of the fuels and lubricants industry in the Asia-Pacific region. Through our conferences and publications, we provide a forum for identifying emerging issues, promoting consensus, sharing best practices, building networks and connecting businesses. + + + + + + +
Annual Fuels & Lubes Asia Conference Asia-Pacific Base Oil Conference Fuels & Lubes International magazine Asia-Pacific Oiltrends e-newsletter Fuels & Lubes Weekly Asia-Pacific Petroleum Buyers’ Guide Asian Lube Wall Map
P.O. Box 151, Ayala Alabang Village Post Office, 1780 Muntinlupa City, Philippines URL: www.fuelsandlubes.com Phone: (63 920) 955-0714 / (632) 772-4731 Fax: (632) 772-4735 U.S. Fax No.: (1 801) 515-7776
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16th Annual Fuels & Lubes Asia Conference March 3-5, 2010 | The Regent Hotel Singapore
16th Annual Fuels & Lubes 4th Asia-Pacific MarchOil 3-5,Conference 2010 | The Regent March Hotel 1-2, Singapore 2010 | The Regent Hotel Singapore Asia ConferenceBase
Platinum Sponsor
THE LUBRIZOL CORP. (NYSE: LZ) is an innovative specialty chemical company that produces and supplies technologies that improve the quality and performance of our customers’ products in the global transportation, industrial and consumer markets. These technologies include lubricant additives for engine oils, other transportation-related fluids and industrial lubricants, as well as fuel additives for gasoline and diesel fuel. In addition, Lubrizol makes ingredients and additives for personal care products and pharmaceuticals; specialty materials, including plastics technology and performance coatings in the form of specialty resins and additives. Lubrizol’s industry-leading technologies in additives, ingredients and compounds enhance the quality, performance and value of customers’ products, while reducing their environmental impact.
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With headquarters in Wickliffe, Ohio, U.S.A., The Lubrizol Corp. owns and operates manufacturing facilities in 19 countries, as well as sales and technical offices around the world. At Lubrizol, we are an innovative specialty chemical company with three defining objectives. To stimulate new ideas that create new opportunities. To enable differentiation by providing you with the most advanced additive technologies. To create value for your business through our support, knowledge and service. It all adds up to measurable success for you, our customer. Lubrizol is with you every step of the way. For more information, visit www.lubrizol.com.
Welcoming Cocktail Sponsor
ROHMAX OIL ADDITIVES is a leading global supplier of high performance VISCOPLEX® lubricant additives and VISCOBASE® synthetic base fluids for use in automotive and other industrial lubricants. We also produce dewaxing aids used in refinery processing and cold flow improvers for biodiesel and form part of the Coatings & Additives business unit of Evonik Industries, a market leader in specialty chemicals. Our broad line of viscosity index improvers (VIIs) and pour point depressants (PPDs), derived from proprietary polyalkyl methacrylate (PAMA) technology, provide optimum viscosity control at high and low temperatures to help formulators achieve fuel efficiency targets, CO2 emission reductions and cold flow optimization. Our cold flow improvers (CFIs) alter the problematic cold flow properties of biodiesel and our dewaxing aids boost process efficiency through optimized solvent dewaxing. State-ofthe-art technology centers, worldwide
manufacturing facilities and a global supply chain enable us to provide customized products and solutions to our customers around the world. Our presence in Asia—regional headquarters, a manufacturing facility and two technology centers—are testimony of our strong commitment to this region. This proximity to our customers helps us to focus and support their growth by providing leading-edge solutions coupled with a reliable supply and shortened response times. For more information on our products and services, please visit: www.rohmax.com
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16th Annual Fuels & Lubes 4th Asia-Pacific MarchOil 3-5,Conference 2010 | The Regent March Hotel 1-2, Singapore 2010 | The Regent Hotel Singapore Asia ConferenceBase
Gold Sponsor
AFTON CHEMICAL CORP. is a wholly owned subsidiary of NewMarket Corp. (NYSE:NEU). Afton Chemical develops and manufactures petroleum additives that boost the performance of fuels and lubricating oils to achieve increased efficiency, power and durability in machinery, vehicles, and other equipment. From custom-formulated chemical blends to market-general additive components, Afton Chemical technology helps fuels burn cleaner and more efficiently, engines run smoother and machines last longer.
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Gold Sponsor
BASF is the world’s leading chemical company. We are one of the leading suppliers of performance chemicals for the automotive and refinery industry. Our innovative performance chemistry contributes to the comfort and safety of many everyday products, from fuels, lubricants, coolants and brake fluids to adhesives and sealants. With Ciba’s people, products and technical expertise in lubricant additives now part of BASF, our expanded capabilities can deliver smart solutions that result in even more advantages for formulators. It’s all part of the chemistry we create with you—delivering innovative products for today, and tomorrow. Our business coverage in the fuels and lubes industry: Gasoline and diesel additive packages— a differentiating feature Our gasoline and diesel additive packages are the secret behind extraordinarily efficient fuels. With our customized performance additives, a standard-grade fuel becomes an individualized, premium performance product. They give a better driving experience, lower fuel consumption and guarantee a cleaner environment. Refinery additives— for optimized processes Refineries around the world are sure of one thing above all, apart from our wide range of refinery chemicals, namely that “we optimize processes. So you save money”
Lubricants additives— high-performance ashless additives Our core competency in antioxidants has set the standard for lubricant oxidative stability. We continue to develop leading edge technology that provides solutions to the evolving industry needs. Our diverse product portfolio now includes additives packages for metal removal fluids and rheology modifiers. Best of all, our entire line of additives are ashless and metal-free —supporting a cleaner environment. Dyes and markers— for brand protection and tax/ subsidization recovery Anyone who regards individuality, a distinctive fuel- and heating oil-brand as well as taxes and the correct use of subsidization to be important chooses our dyes and markers. Our innovative solutions offer quantitative on-the-spot results to safeguard the value of our customers’ products. From the refinery to the gas station, we help our partners to be more successful. For more information, please contact: RAYMOND LOW Automotive & Refinery Chemicals, BASF Phone: 852 2731 4331 Fax: 852 2731 5633 Email:raymond.low@basf.com Address: BASF East Asia Regional Headquarters Ltd. 45/F., Jardine House, 1 Connaught Place, Central, Hong Kong SHAOKHENG TEO Automotive & Refinery Chemicals, BASF Phone: 852 2731 4318 Fax: 852 2731 5633 Email: shaokheng.teo@basf.com Address: BASF East Asia Regional Headquarters Ltd. 45/F., Jardine House, 1 Connaught Place, Central, Hong Kong
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16th Annual Fuels & Lubes 4th Asia-Pacific MarchOil 3-5,Conference 2010 | The Regent March Hotel 1-2, Singapore 2010 | The Regent Hotel Singapore Asia ConferenceBase
Gold Sponsor
CHEVRON ORONITE CO., LLC and our affiliates are committed to on-going engagement with our business partners in the industry. As part of that effort, we have long been a supporter of trade activities such as the Annual Fuels & Lubes Asia Conference. Today, we congratulate F&L Asia on its 16th Annual Conference and extend our most warm welcome to all participants. As fuel and lubricant specifications evolve to reflect more stringent standards, Chevron Oronite continues to meet these with innovative products to suit all needs. Additive packages developed with new formulation provide outstanding performance relating to key parameters such as lower emissions, lower sulfur and phosphorous, fuel economy and friction. In the case of new specifications such as ILSAC GF-5, we are ready with the technology required for the new lubricants to improve fuel efficiency; provide better deposit control; and reduce emissions to better protect the environment.
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Oronite brand products also are available to support the increasing trend of using biofuels as an alternative and renewable source of energy. While constantly looking ahead, we remain attentive to your current needs. New technology applied to products of the future is applied to existing products to optimize performance and, ultimately, your competitiveness. You can be assured that the technical expertise and creative imagination of our employees will deliver products that truly make the things that go, go better. Enjoy the conference and see you next year.
Satchel Sponsor
ISP is an independent, privately owned company and operates engine test beds, chassis dynamometers and chemicalphysical laboratories for the evaluation of fuels and lubricants. Many years of experience, qualified and motivated teams as well as the modern technical equipment guarantee the quality and the worldwide service, hence fulfilling the requirements of the automotive, mineral oil and chemical industry. ISP is situated in Salzbergen, Germany, and in Grand-Couronne, France. With modern infrastructure and particular know-how in the area of fuels and lubes testing, ISP became the development partner of all major European car manufacturers. Several new engine tests have been developed with the support of ISP experts. Consequently, all standard (ACEA) engine and laboratory tests as well as a wide range of OEM in-house specification tests are available at ISP.
With the recently commissioned vehicle test center, ISP increases significantly its vehicle testing opportunities. Apart from mileage accumulation tests, the new chassis dynamometers can also be used for powertrain tests under controlled conditions. The Euro 5/6 emission chassis dynamometer allows emission and fuel economy tests according to international standards. Contact Information: HERIBERT NASCH Managing Director, Shareholder (h.nasch@isp-institute.com) DR. TONO NASCH Managing Director, Shareholder (t.nasch@isp-institute.com) ISP Salzbergen GmbH & Co. KG Neuenkirchener Strasse 7 D - 48499 Salzbergen Germany Tel: +49 5976 9475 0 Fax: +49 5976 9475 99 ISP Grand-Couronne SARL Avenue de Caen F – 76530 Grand-Couronne France Tel: +33 23567 4399 Fax: +33 23567 4542 www.isp-testing.com
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16th Annual Fuels & Lubes 4th Asia-Pacific MarchOil 3-5,Conference 2010 | The Regent March Hotel 1-2, Singapore 2010 | The Regent Hotel Singapore Asia ConferenceBase
Souvenir Program Sponsor Transmission testing—Development and validation of prototype and production transmissions, including gear marking, transmission error, efficiency mapping, lubrication system development, performance evaluation and long-term endurance. TICKFORD is a leading provider of powertain test services and is an independently owned and operated company whose test facility was established at its current site in Milton Keynes, England, almost 30 years ago.
Engine Performance Testing—Diesel and gasoline engine mapping and calibration support, competitor engine benchmarking, alternative fuel engine development, engine hardware development, calibration programmes and performance enhancement.
Our experienced team includes more than 40 technical staff, supporting 21 test cells and a vehicle emission laboratory. With experience ranging from 3-cylinder passenger car engines to 12-cylinder racing engines and medium-duty Diesel engines.
Emissions Development—Diesel and gasoline development and ageing for after-treatment packages, including three-way and oxidising catalysts, diesel particulate filters, lean Nox traps and associated sensors.
A flexible approach to powertain test allows us to offer testing to OEM product sign-off criteria, CEC test procedures, and bespoke test protocol, many of which are covered by ISO17025 and ISO9001 Quality Standards.
For more information, please contact:
Tickford works with a significant number of European OEM vehicle manufacturers, which allows us to keep abreast of emerging engine technologies, and to continually evolve our test and evaluation methods, including those areas of engine hardware development specifically related to fuel and lubricant performance.
TONY BRADDON Managing Director tbraddon@tickford.co.uk Phone: 44 1908 513049 Fax: 44 1908 618233
Our overall business activities include:
Tickford Powertrain Test Ltd 8 Tanners Drive Blakelands Milton Keynes Buckinghamshire MK14 5BN England
Fuels and Lubricant testing—Testing to CEC test procedures, and development of unique test protocols to support and demonstrate the application of fuel, lubricant and additive products, in a range of engine-based applications.
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Engine Durability Testing—Diesel and gasoline engine components, and subsystem validation, on both steady state and transient dynamometers, with cold fluid capability down to -30°C.
RICHARD WALKER Project Leader Fuels and Lubricants rwalker@tickford.co.uk Phone: 44 1908 513049 Fax: 44 1908 618233
Audiovisual Sponsor ISO 9001 and ISO 14001 certification, which serves as an incentive to continuously improve our production processes. We impose high quality standards on all areas, not just on the products themselves. RHEIN CHEMIE is a chemicals company which is specialized on customized additives and service products. The approximately 800-strong workforce develops, produces and sells products for various sectors of the lubricant, rubber and plastics industries worldwide. The company is headquartered in MannheimRheinau, Germany, and has subsidiaries and production facilities in Europe, Asia and North and South America. Rhein Chemie is a wholly owned subsidiary of the LANXESS Group, Leverkusen, Germany.
One key to the excellent quality of our products is the state- of-the-art technology used at our production locations in Mannheim, Antwerp, Belgium and Qingdao, China. At the end of 2008, high-performance additives for the lubricants industry went into production at the newly founded Chinese company Rhein Chemie LOA (Qingdao) Ltd. They help customers in Asia achieve better results and a longer service life for their products in industrial applications.
Rhein Chemie operates excellently equipped laboratories in Mannheim and in Qingdao. In these facilities, experienced Rhein Chemie’s Lubricant Oil Additives Division (LOA) focuses on additives for indus- specialists are constantly working on solutions in close cooperation with customers, trial lubricants and greases. This comprises who benefit from the know-how of a leading segments for metal processing, hydraulic manufacturer with a worldwide reputation oils, specialties and lubricating greases. for quality, reliability and intensive customer care. On this basis, we offer a broad range Under the AdditinŽ brand name, of services, from consultancy and compreRhein Chemie offers a broad range of hensive testing all the way to the simulation customized high-performance additives of complex tribological systems. and formulations, including products that improve extreme-pressure resistance under Contact Information: boundary lubrication conditions (EP), anti-wear performance (AW) or corrosion STEFAN LIMBACH inhibition (CI), water-miscible additives Senior Manager LOA (WM), antioxidants (AO) and specialties Stefan.limbach@rheinchemie.com Lanxess Pte. Ltd. (SP). Furthermore, the company supplies 9, Benoi Sector a wide range of high-performance additive Singapore, 629844 packages (PA) for metalworking fluids, Rhein Chemie Rheinau GmbH hydraulic fluids, turbine, compressor, Duesseldorfer Strasse 23-27 gear and multi-purpose oils. 68219 Mannheim One of our primary goals is the ongoing improvement of our high quality level. Our activities in this context are geared to our
Germany Phone: 49 62 189070 Fax: 49 62 18907654 loa.rcr@rheinchemie.com www.rheinchemie.com
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16th Annual Fuels & Lubes 4th Asia-Pacific MarchOil 3-5,Conference 2010 | The Regent March Hotel 1-2, Singapore 2010 | The Regent Hotel Singapore Asia ConferenceBase
Internet Kiosk Sponsor
EXXONMOBIL CHEMICAL is one of the world’s premier petrochemical companies with manufacturing, technology and marketing operations around the world. The company delivers a broad portfolio of products and solutions efficiently and responsibly, with a commitment to create outstanding customer and shareholder value. ExxonMobil Chemical endorses the principles of sustainable development, including the need to balance economic growth, social development and environmental considerations. To learn more, visit www.exxonmobilchemical.com. For nearly a half century, ExxonMobil Chemical has been a leading manufacturer of synthetic base fluids and additive packages. Our products provide outstanding performance and have been developed with, and tested and evaluated for, compliance with globally recognized industry standards. And, to meet today’s growing demand for synthetic base fluids and additives, we offer tailored solutions that meet your unique requirements. The Synthetics business of ExxonMobil Chemical has a distinguished record for the ongoing development of high performance fluids for new and demanding applications. Available worldwide and backed by global technical support, our products excel in a wide variety of applications including automotive, biodegradable and industrial. Visit www.exxonmobilsynthetics.com.
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Networking Tea Break Sponsor
INFINEUM— our distinctive characteristics The key to Infineum’s strength is its long-term dedication to just one business—performance fuel and lubricant additives. We’ve been additive innovators for more than 75 years and have demonstrated excellence in the formulation, manufacture and marketing of petroleum additives— for crankcase, fuels and refineries, and specialty applications, such as marine and transmission fluids. Our commitment to quality is second to none. We are backed by global accreditation to the ISO 9001:2000 quality standard and significant levels of investment in our colleagues who make up our highly skilled multicultural workforce.
Our product portfolio We produce petroleum additives for three main applications: • Crankcase additives for automotive and heavy-duty diesel oils, viscosity modifiers and pour point depressants. • Fuels additives for refinery processes, lubricity additives, cold flow improvers, premium diesel, heating oil additives, biofuels and fuel-borne catalysts for diesel particulate filters (DPF). • Specialty additives for two- and four-stroke engines, transmission and metalworking fluids, marine, natural gas engine oils and railroad lubricants. Our additive technology ensures engines run more efficiently and for longer duration between routine maintenance intervals.
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16th Annual Fuels & Lubes 4th Asia-Pacific MarchOil 3-5,Conference 2010 | The Regent March Hotel 1-2, Singapore 2010 | The Regent Hotel Singapore Asia ConferenceBase
Networking Tea Break Sponsor
R.T. VANDERBILT CO. has been supplying the petroleum industry with lubricant additives for nearly 50 years. We market a wide range of chemical products which improve or enhance the performance characteristics of finished lubricating oils and greases. Oxidation inhibitors, extreme pressure additives, anti-wear agents, friction reducers, metal deactivators, bactericides and rust inhibitors are examples of the types of additives we supply. These products are used in automotive, gasoline and diesel engine oils, automatic transmission fluids, turbine oils and many other industrial oil and grease applications.
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Our products’ trade names are VANLUBE®, CUVAN®, VANCHEM®, MOLYVAN® and VANCIDE®. Our research scientists have been very active in the area of lubricant additive technology. To get a better idea of new developments in our Petroleum Department, please visit our website at www.rtvanderbilt.com or contact: STEVEN DONNELLY R.T. Vanderbilt Co., Inc. Global Business Manager, Petroleum +1 203 853 1400 SDonnelly@rtvanderbilt.com
Meeting Distribution Sponsor
ASIAN CLEAN FUELS ASSOCIATION (ACFA) was created in 2000 as a not-for-profit organization to promote the use of clean fuels in Asia and the Middle East. We believe that the use of clean fuels is one of the most compelling answers to improving the quality of air. Our mission is to promote and advance the interests of stakeholders in the use of clean fuels that benefit the environment by leveraging the economic, technical and environmental attributes of these fuels. ACFA operates by the principles of sound science and technology, cost efficiency and sustainability of the environment. ACFA focuses on fuel quality improvement and harmonization in the regions. We provide scientific information and data as well as technical expertise and knowledge to several national policymaking bodies to empower their clean fuels programs and efforts. We also collaborate with the oil and auto industries, non-government organisations (NGOs) and the academia to facilitate a scientific approach to fuels legislation across the region.
ACFA is a proud partner of the United Nations Environment Program Partnership for Clean Fuels and Vehicles (UNEP-PCFV) and a Coordinating Council Member of Clean Air Initiatives for Asian Cities (CAI-Asia). ACFA publishes ACFA NEWS, a monthly newsletter, to provide information on clean fuels and air quality. To subscribe to this complimentary service, visit www.acfa.org.sg. If you have further queries, please contact: MS. JOANNE SOFIA CHONG Communications Manager Asian Clean Fuels Association E-mail: info@acfa.org.sg.
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16th Annual Fuels & Lubes 4th Asia-Pacific MarchOil 3-5,Conference 2010 | The Regent March Hotel 1-2, Singapore 2010 | The Regent Hotel Singapore Asia ConferenceBase
FUEL ECONOMY & EMISSIONS SESSION
Keynote Presentation: Tomorrow’s Fuel Economy and Emissions Challenges: The Role of the Additive Industry Andres Tugendhat Chevron Oronite LLC Andres (Andy) Tugendhat is the Vice-President, Sales of Chevron Oronite Co., LLC. He is based in San Ramon, California, U.S.A. Born in Caracas, Venezuela, Andy graduated with a Bachelor’s degree in Electrical Engineering from the University of California, Santa Barbara, and possesses a Master’s degree in Business Administration from St. Mary’s College. Andy lives with his wife, Karin in Oakland, California. His hobbies include travel and water sports. Andy was born in January 1960. Andy has worked in various business units within Chevron Corp., the last 20 years being in Oronite. At Oronite, he has held various positions of increasing responsibility including Fuel Additives Product Manager, Business Manager for the Americas Region, Vice President for Global Marketing and Business Management, and Oronite Asia Pacific Regional Manager based in Singapore. His previous position was Vice President, Products and Technology. Prior to joining Oronite, Andy worked as a Project Engineer for various upstream and downstream projects within Chevron Corp. Rising energy demand and prices, and the link between energy use and greenhouse gas emissions, have led to an increased
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focus on fuel economy and emissions control across all modes of transportation around the world. The global challenges in those areas become even greater over the next decade as countries such as China and India further advance their economies. The additive industry has a long history of developing technologies and products that enhance the natural properties of fuels and lubricants. These enhancements have led to direct improvements in fuel economy and reductions in emissions, as well as enabling new hardware technologies to be introduced which have similar effects. The global nature of the additive industry, as well as the experience in developing today’s technologies, will allow it to continue to be a major contributor in solving tomorrow’s fuel economy and emissions challenges.
Fuels and Lubes Testing with Regard to Future CO2 Emission Requirements Tono Nasch I.S.P GmbH & Co. Tono Nasch studied chemistry at Münster University. He graduated in 1994 and did his Ph.D. in the field of solid state chemistry. After several stages within the oil and additive industry, he joined I.S.P. Institute for Fuels & Lubes Testing in 1997. Since 1999, he has been Managing Director of I.S.P. Germany and France. To guarantee the protection of future mobility, numerous tightened requirements have to be considered including amongst others, resource shortages, legislative CO2 restrictions as well as the pattern of automobile utilization which is steadily
changing. Based on these facts, new challenges also arise in the field of fuels and lubes testing. The fuel saving potential related to crankcase and transmission oils is more and more of significant interest and already reflects today one of the most important test parameter.
Heavy Duty Engine Lubricants—Durability and Fuel Economy Optimisation Keith Howard, Mike Sutton, Graham Marshall Lubrizol Ltd., U.K. and Tao Chunsheng First Auto Works Keith Howard graduated with a Bachelor’s degree in Mechanical Engineering in 1985 and for eight years worked with Leyland DAF trucks in Lancashire. In 2003, he gained a Master’s Degree in Engineering Project Management and in the same year moved to Lubrizol. Keith is a Chartered Engineer, a Fellow of the Institution of Mechanical Engineers and is currently the Chairman of the U.K.’s East Midlands centre of the Automobile Division. This paper covers the significant contribution that well-formulated lubricants make to both durability and fuel economy in heavy-duty diesel engines. The methods used by European OEMs to define and quantify the severity factors involved in this challenge are discussed. Durability is even more critical when the operating severities of the Chinese market are taken into account. Data are presented from a data logging exercise performed
on a highly loaded Chinese vehicle, with comparisons to similar data from a European vehicle. These comparisons demonstrate the differences in severity between China and Europe and the implications they will have on the lubricant, highlighting the need for high-quality lubricants that will protect Chinese vehicles in operation.
The Right Oil for Motorcycle Fuel Economy Mark F. Wilkes and Adam C. Kidson Lubrizol Ltd., U.K. Mark F. Wilkes Job Title: Engine Oils Technology Manager, Lubrizol Ltd., U.K. Education: Ph.D. - Warwick University, U.K. Work Experience: More than 10 years’ experience in lubricants, fuels and industrial fluids, covering both business and technical roles. Within Asia, the four-stroke motorcycle market has significant fuel efficiency improvement potential. Given this, the possible benefits of fuel-efficient lubricants in Asia are significant. Conventional passenger car fuel economy oils are becoming less suitable for four-stroke application. However, with the right oil for the application, improvements in motorcycle fuel economy are possible and demonstrable with the new oil additive technologies and testing techniques discussed in this paper. These advances in technology have the potential to provide a significant contribution going forward as our industries strive to respond to fuel economy needs.
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Lubricant Contribution to Improved Fuel Economy in Heavy-Duty Diesel Engines Wim van Dam, Peter Kleijwegt, Marnix Torreman, Yoshitaka Takeuchi and Gary Parsons Chevron Oronite LLC This paper addresses the impact that diesel engine lubricants can have on improving fuel economy. The impact of various aspects of engine oil formulations on fuel economy will be discussed such as viscosity grade, base oil type, viscosity index modifiers and friction modifiers. The evaluations discussed in this paper are based on fuel economy measurements in a standardized laboratory engine test.
Passenger Car Motor Oil and Fuel Economy: Exploring Beyond 24 SSI Viscosity Index Improvers Kirk A. Nass, David S. George, Pritesh A. Patel and Yu Bai Qiang Chevron Oronite LLC Kirk Nass joined Chevron in 1989 after receiving his Ph.D. in Chemical Engineering from the University of Washington, Seattle. From 1989 through 1993, Kirk worked as a Research Engineer in the New Business Development Unit of Chevron Research and Technology Co. in Richmond, Calif. After working as a Lead Research Engineer in the Reactor Science Program of Chevron Research and Technology Co. from 1994-1996, Kirk transferred to Chevron Oronite Co., Products and Technology in
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1997. He joined Chevron Oronite’s Viscosity Index Improvers Technical Team as a Senior Research Engineer in 1999 and was promoted to Staff Engineer in 2005. He was named Global Technology Manager, Viscosity Index Improvers and Automotive Engine Oil Technical Service in 2007. Kirk has been a member of both the American Institute of Chemical Engineers (AIChE) and the American Chemical Society (ACS) since 1982. David George joined Chevron Oronite in 1989 in its engine testing facility. Since then, he has worked in various positions in technical services and lubricant oil blending services. He is a member of the VII and technical service team since its inception. David was named AEO and VII Technical Service Team Supervisor in 2005. Pritesh Patel joined Chevron Oronite in 2007 as Research Engineer in the VII technical team, after receiving his Ph.D. in Polymer Science and Engineering from Case Western Reserve University. Pritesh has a bachelor’s degree in Chemical Engineering and has worked as Process Engineer in a high performance polymer division prior to his graduate study. He is a member of the American Chemical Society (ACS). Yu Bai Qiang is a market manager at Chevron Oronite Singapore. He is supporting the automotive engine oil additives and VII business for customers in Asia. Yu joined Oronite in 2004. He received his bachelor’s degree in chemical engineering from Zhejiang University, China. The majority of passenger car motor oils (PCMO) in Asia use Viscosity Index Improvers (VII) which have a Shear Stability Index (SSI) of 25 or lower. One of the perceived benefits of using the lower SSI VII in PCMO is viscosity retention at long drain intervals. However, stay-in-grade viscosity retention at long drain intervals
can also be achieved using a VII of higher SSI, such as 35 or 50, as demonstrated in the U.S. and Japanese PCMO markets for many years. In this presentation, we will demonstrate the benefits of using higher SSI VII in PCMO that allow better formulation flexibility and achieve improved fuel economy in a cost-effective way.
Improved Work and Fuel Efficiency in Construction Equipment Barton J. Schober, Brian Filippini, Elizabeth Schiferi, Ok-Dong Lee Lubrizol Corp. Brian Bentley, Brian Koehler, Michael Lochte and Matt Jackson Southwest Research Institute Barton J. Schober received his Bachelor’s of Science in Chemistry from The State University of New York in 1987 and a Doctorate from the Department of Materials Science at Pennsylvania State University in 1992. He joined the Lubrizol Corp. in Wickliffe, Ohio, U.S.A., where he has worked for 19 years. Bart has held numerous technical research positions as a synthesis chemist, analytical chemist, and manager of the polymer synthesis group in Chemical Synthesis. He is currently a Technology Manager in the Viscosity Modifiers Group responsible for new product development for Industrial and Engine Oil applications. We have investigated the use of standardized efficiency test procedures to determine the effect of fluid properties on equipment efficiency. Two Japanese Construction and Mechanization Association (JCMAS) methods were adapted to measure the work
and fuel efficiency of a wheel loader and an excavator. Results of our testing reveal the effect of viscosity grade and viscosity index on the overall efficiency of this equipment. With proper selection of fluid, it is possible to increase work output while decreasing work time and fuel consumption.
Development of Fuel Economy Axle Fluid Technology Chip Hewette, Dave DeGonia, Tze-Chi Jao and Tony Rollin Afton Chemical Tony Rollin Job title: Technical Director, Driveline R&D Education: • B.S., Chemistry, University of Montana, 1974 • Ph.D., Physical Organic Chemistry, University of Notre Dame, 1978 • M.S., Marketing and Technological Innovation, Worcester Polytechnic Institute, 2003 Work Experience: • Amoco Petroleum Additives, 1978 to 1992 - Roles in Additive Synthesis, Formulation Development and Technical Management • Afton Chemical Corp. (formerly Ethyl Petroleum Additives), 1992 to 2010 - Research & development roles in ATF, Gear, Industrial and Crankcase Additives - Business management role in Viscosity Index Improvers Publications and Patents: Multiple publications and patents in the areas of lubrication, wear, additive formulation and petroleum additive synthesis. There is only one way for the OEMs to go—producing cars and trucks that are more fuel efficient with extended durability. As a result, oil producers and
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additive technology developers are being increasingly asked by OEMs to help them achieve these goals from the lubricant side. It is well established that axle efficiency can contribute a big portion of the vehicle fuel economy. To develop gear oil that can increase significantly the efficiency of the axles, first a rapid and highly reproducible rig test needs to be developed. With dependable tool on hand, we can then proceed to develop a fuel efficient gear oil technology, which has durability in service. We investigate the contributions of base oil viscosity, base oil chemistry and additive chemistry to the fuel economy of gear oils.
Influence of Gear Oil Formulations on the Fuel Economy of Passenger Cars Dirk Wienecke Volkswagen AG Wilfried J. Bartz Technische Akademie Esslingen, Germany Wilfried Bartz is scientific director, Head of Department T + S at the Technische Akademie Esslingen in Germany. He is also the coordinator and head of the International Colloquia on “Tribology” and “Fuels” and considered an expert on Tribology and Lubrication Engineering. He has written for several scientific and technical publications, both national and international, and is an editor of “Tribologie und Schmierungstechnik.” Wilfried also has honorary professorships at the University of Stuttgart, Technical University of Vienna (Austria) and Fachhochschule for Engineering Esslingen.
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He is a member of various tribology organizations worldwide, such as Gessellschaft fur Tribologie (GFT), Verein Deutscher Ingenieure (VDI), Society of Tribologists and Lubrication Engineers (STLE), Society of Automotive Engineers (SAE) and Tribology Society in India (TSI). Energy savings by tribological measures means the reduction of friction and wear losses by optimizing design and materials selection, surface engineering as well as lubrication engineering. Minimizing the fuel consumption of cars requires the reduction of energy losses within the complete driving system of the vehicle. Gear losses and gear efficiency depend on transmitted power, speed, lubrication regime, material, surface conditions, geometry and especially on the lubricant itself. In this presentation, the influences of gear oil viscosity, different base oil types and several additives on power losses and by that on fuel economy was calculated. Also, the influence of splash losses within the gear were evaluated.
Friction and Fuel Economy Retention in Passenger Car Motor Oil Formulations Vivek Palekar, Trevor Miller, Yat Fan Suen and Dave Uppal Chevron Oronite LLC Trevor Miller is a formulator in the Automotive Engine Oils group of Chevron Oronite and is the lead formulator for the Sequence VID engine test. He received a B.S. in Aerospace Engineering and an M.S. in Mechanical Engineering
with a concentration in Thermal Science from the University of Tennessee, Knoxville. Prior to his joining Oronite, Trevor worked for Chevron Global Lubricants as a researcher in their Tribology Laboratory, working primarily on performance testing of additive systems. Fuel economy of internal combustion engines has played an important role for engine designers for decades. The interest in fuel economy is driven by competitive market forces as well as government mandates and regulations. For passenger car motor oil (PCMO) formulations, the Sequence VI engine test has been optimized over time to evaluate Phase 1 fresh oil fuel economy, as well as Phase 2 aged oil fuel economy. Phase 1 fuel economy seems to be driven by a combination of lubricant rheology, such as HTHS viscosity, as well as lubricity additives, such as friction modifiers. The impact of various aspects of engine oil formulations on friction and fuel economy will be discussed.
FUELS AND ADDITIVES SESSION
Singapore Biodiesel Project Klaus Landhaeusser Robert Bosch (SEA) Pte. Ltd. Klaus Landhaeusser was born in Karlsruhe, Germany, on June 10, 1969. After graduating from high school in 1986 and completing his military service, he started an apprenticeship as an automotive electronic specialist with the VAG group. In 1997, he completed his automotive master craftsman’s diploma and worked with Audi AG as a test driver. After that, he worked in an automotive institute where
he carried out abrasion research projects till 2000. Klaus joined Robert Bosch GmbH as a diagnostics trainer for all overseas markets in 2005. In 2005, he moved to Singapore, where he worked for Robert Bosch (SEA) Pte. Ltd. as a Diagnostics Sales Manager Asia Pacific, for the Automotive Aftermarket Division. In 2006, he was appointed overall project manager of the Singapore Biodiesel Project, which was initiated by the Singapore government (Economic Development Board, National Environmental Agency) and six industrial partners (Daimler, Dieseltech, Kuok, Nexsol, Shell, VW). In 2009, he became Manager External Affairs, Diesel Systems Division, in Singapore, as well as Diagnostics Sales Manager Asia Pacific. Led by project leader Robert Bosch (SEA) Pte. Ltd. and its eight partners— The Economic Development Board, National Environment Agency, Daimler (SEA) Pte. Ltd., DieselTech Pte. Ltd., Kuok Oils & Grains, member of Wilmar International Group, Nexsol (Singapore) Pte. Ltd., Shell Eastern Petroleum (Pte) Ltd., and the Volkswagen Group Singapore Pte. Ltd.—the key premise of this threeyear project is that the biodiesel used comes from sustainable and renewable sources and is produced in an environmentally conscious way. The project involves testing of emissions and fuel consumption of modern diesel cars equipped with Diesel Particulate Filters (DPF) which is currently not available in Singapore. A further project objective is the development and testing of new blends of 5% Palm Oil Methyl Ester (POME B5) based biodiesel. It aims to show that POME B5 can be used in modern diesel-engine cars without causing technical or environmental problems when used in tropical climatic conditions like Singapore’s.
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Hydrocarbon Drop-in Biofuels and Other Chemicals from Waste Biomass Cesar Granda Terrabon Inc. Cesar Granda obtained his B.S. in chemical engineering and his Ph.D. in the same discipline from Texas A&M University. He has been working in the biotechnology and waste utilization area for many years. Cesar has been involved with biomass conversion to chemicals and fuels since 1997, conducting research in almost all unit operations of the process. He has experience in the sugar industry as well. Many technical publications and patents in these areas have resulted. Cesar joined Terrabon, Inc. as Chief Technology Officer in 2008 and is now actively involved in the commercialization of the MixAlco™ technology. He is a member of the American Institute of Chemical Engineers and Omega Chi Epsilon Chemical Engineering Honor Society. The MixAlco™ process converts any anaerobically biodegradable material (e.g., proteins, cellulose, hemicellulose, fats, pectin) into a wide array of chemicals and fuels, including drop-in biofuels such as gasoline, diesel and jet fuel. Such conversion occurs by anaerobic fermentation of the biomass into mixed carboxylic acids by a mixed culture of naturally occurring microorganisms, followed by the conversion of the mixed acids into the desired chemicals or fuels using conventional chemistry. Terrabon, Inc. is actively commercializing this technology, focusing, at present, in the use of municipal solid waste (MSW) (i.e.,
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garbage) as feedstock and gasoline and jet fuel as the products. Projections show that the production cost of the bio-gasoline resulting from this process at less than US$2 per gallon or US$0.55 per liter, from US$10 per ton of MSW. Details on this technology, some results from Terrabon’s demonstration and pilot plant testing and Terrabon’s commercialization strategy will be discussed.
Low Temperature Operability of BX-PME in Light Duty Diesel Truck Prissana Prakanwiwat PTT Research and Technology Institute Prissana Prakanwiwat Job Title: Researcher, Petroleum Products and Alternative Fuels research Education: • B.Sc (Chemistry), • M.Sc. (Applied Analytical and Inorganic Chemistry), Mahidol University, Thailand Work Experience: Petroleum Products and Alternative Fuels Research Department, PTT Research and Technology Institute, PTT Public Co., Ltd. (1998-present) Whilst the industry consensus is that biodiesel blends (Bx) have relatively poor cold flow properties compared with conventional diesel, there are only limited vehicle performance data to support this view. To gain more understanding of the low temperature operability of Bx fuels, a field trial was conducted in modern light duty vehicles with a range of fuels blended with Palm Methyl Ester (PME). This paper describes the methodology of the trial and presents
an analysis of the results obtained. Critical performance features such as startability and driveability are discussed and related to the biodiesel, blending ratio, vehicle design and choice of cold flow additive.
was followed by a one-year assignment at Lubrizol’s headquarters in Wickliffe, Ohio, where he started working on the development and commercialization of Lubrizol’s new 9040 series of deposit control additives. He is now continuing this role back in the U.K.
The Impact of Biodiesel on Injector Fouling in Modern Direct Injection Diesel Engines and the Demands on Diesel Fuel Deposit Control Additives in Today’s Market
Modern injectors have tighter tolerances and are designed to operate to a precisely defined injection strategy. Unfortunately, diesel fuel and biodiesel can oxidize under the higher temperatures and pressures experienced in modern direct injection fuel systems and this can lead to the formation of deposits on the injector tip and inside the narrow injector channels. When this happens, the injectors do not operate efficiently and a reduction in engine power is observed. It is therefore imperative that injector deposits are prevented from forming and when they do form, they can be removed. This paper shows that optimized diesel fuel detergents can meet the wider range of demands that exist in today’s market.
Robert Barbour, Avtar Panesar, Robert Quigley Lubrizol Ltd. David Arters and Keith Corkwell Lubrizol Corp. Robert Barbour is Lubrizol’s Technology Manager for Diesel Fuels Additives, and is based in Lubrizol’s International Laboratories in Hazelwood, Derbyshire, U.K. He has almost 25 years experience in the petroleum and additives industry. He was educated at The University of Glasgow, gaining an Honours Degree in Chemistry in 1982 and a Ph.D. in organic chemistry in 1985. He then joined the Paramins Division of Exxon Chemical Ltd., working on various additive development programmes in the fields of diesel cold flow additives and detergents for lubricating oils. In 1996, he joined Esso Petroleum in the U.K., providing technical support for a range of diesel fuel and gasolinerelated programs. In 2000, Robert joined Lubrizol Ltd. as Technology Manager for Diesel Fuel Additives. In 2005, he started an international assignment as Regional Technology Manager for Fuel Products in Asia-Pacific, based in Singapore. This
New Generation Oil Additive Technology for Locomotive Engines Operating on Low and Ultra-Low Sulfur Diesel Fuel Joseph Timar, Melanie F. Tobias, Thomas E. Gallagher and Peter van Slyke Chevron Oronite Co. LLC Joseph (Joe) Timar was born and raised in East Hartford, Connecticut. He graduated from the University of Connecticut, with a Bachelor of Science Degree in Mechanical
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Engineering. He then attended Purdue University in West Lafayette, Indiana, where he graduated with a Master of Science Degree in Mechanical Engineering, specializing in engine combustion and heat transfer. After graduating in December, 1987, Joe joined Chevron Oronite in Richmond, California. Except for a one-year assignment at the Oronite Additives plant in Gonfreville, France, Joe has worked at the Richmond Technology Center in a number of product lines, including tractor hydraulic fluid, gear oil and small engine oils, primarily involved in research and product development activities. Since 2006, Joe has been the Technical Team Leader for Industrial Engine Oils & the Specialties product lines. When not at work or spending time with his family, Joe enjoys riding his motorcycle. Melanie Tobias was born and raised in New York. She graduated in 1988 from the State University of New York at Binghamton, with a Bachelor of Science Degree in Mechanical Engineering. She worked for Texaco in Beacon, New York, for seven years doing research in areas of bearing oil film thicknesses and fuel economy, as well as extensive New York City taxicab field testing of lubricants and coolants. She joined Chevron Oronite in Richmond, California, in 1995 where she spent five years managing product approval programs for Automotive Engine Oils. For the past 10 years, she has been doing research to develop new additive technologies for locomotive and natural gas-fueled engines. Thomas (Tom) Gallagher has served as the Global Railroad Technical Liaison for Chevron Oronite Co. for the past 10 years with Regional Product Line Manager responsibilities since 2004. He first came aboard Chevron International Oil Co. in 1991 and transitioned to Oronite in 1996 performing various duties in technical service and sales. Tom is a graduate of the
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United States Merchant Marine Academy (Kings Point) and worked in the nuclear engineering program at Charleston Naval Shipyard prior to joining Chevron. During the past 20+ years, Tom and his family have lived in a number of locations in the U.S.A. and currently reside in Michigan. Peter (Pete) Van Slyke is a graduate of the University of California at Santa Barbara. Pete has a total of 30 years with Chevron, with 10 of those in marketing, developing retail business in Co-op service stations. He has also spent 10 years in Oronite’s Fuels Additives business working in the engine laboratory, developing and testing new fuel additive packages. Through that time, Pete has managed multiple engine test and vehicle field test development programs. The last 10 years with Chevron Oronite has been spent in the Railroad product line, supporting product development, field testing and customer technical service activities. Given the significant changes the locomotive industry is experiencing, the development of an optimized engine oil additive chemistry specifically designed for use with low and ultra-low sulfur diesel fuels and modified to meet the expected Tier 3 emissions control systems with special consideration for possible Tier 4 engine designs, was commissioned. This paper describes the development of a new low-ash additive package formulation designed to meet these requirements in support of the expected Locomotive Maintenance Officers Association (LMOA) Generation 6 engine lubricants.
The Changing Appetite of Modern Engines for Fuel Detergents and their Application to Direct Injection Gasoline Engines
John Bennett and Lau Teck Aun Afton Chemical
Satoshi Ohta, Yasuhiro Ogasawara Chevron Japan Ltd., Oronite
John Bennett is Senior Manager for Fuels Technical Service and Development at Afton Chemical and has more than 20 years experience on the automotive application of fuels and lubricants. Based at their Bracknell, U.K. facilities, John joined Afton at the beginning of 2008. Prior to that he spent 14 years as the Fuel and Lubricants Specialist for Ford of Europe, where he led Ford’s technical and regulatory activities for fuel applications in all regions outside of the Americas, working in both Product Development and Governmental Affairs divisions. This included extensive external representation on bodies responsible for fuel quality both inside and outside of Europe, and he remains an active participant in both CEN and CEC fuels activities. John has a bachelor’s degree in Mechanical Engineering and a Ph.D. in lean burn engine emissions, and is a chartered engineer.
Satoshi Ohta joined Chevron Oronite Japan Ltd. in 1982. He is currently the manager of the fuel product line in Asia-Pacific. He provides technical support for Oronite fuel additive programs in Asia-Pacific, including the development and testing of performance additives for gasoline and diesel fuel. He also works closely with original equipment manufacturers (OEMs) and represents Oronite in industry activities to advance the understanding of current and future fuel needs.
Fuel additives have a long history of protecting engines against deposits and their use continues to grow. However, additives that have been successful in addressing deposits in the more conventional port fuel injected (PFI) engines may not protect DIG engines. As the numbers of DIG engine vehicles increases rapidly, it is important that both engine types be considered when developing new fuel additive packages.
Intake System Deposit Field Survey and Deposit Control Additive Performance Evaluation in China
Advanced engine technology such as Direct Injection Spark Ignition (DISI) is representative of the most advanced engines available in the China market right now. In addition to improvements in engine technology, fuel quality improvements have been implemented gradually in China. Treating all of the gasoline in China with deposit control additives could significantly reduce air pollution. However, there is currently limited information available for Chinese gasoline quality and deposit formation tendency in which to base additive type and treat rate decisions on.
COMMERCIAL SESSION
Cold Flow Improvers Increase the Value of Biofuels R. Koschabek, R. Sondjaja, F.O. Mähling, A. Dardin Evonik RohMax Additives GmbH
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Frank-Olaf Mähling is Product Manager for Fuel Additives at Evonik RohMax Additives GmbH, where he has global responsibility for marketing and product development. He studied chemistry at Georg-August University in Göttingen, Germany, where he obtained a Ph.D. in Polymer Chemistry in Michael Buback´s group in 1994. He has 20 years experience in ethylene copolymers and more than seven years on the cold flow improvement of fuels. After 14 years with BASF, he joined Evonik RohMax in August 2009. RohMax has developed a portfolio of cold flow improvers covering all types of Fatty Acid Methyl Esters (FAME), including the most prominent ones derived from palm, soy, jatropha, rapeseed (canola), tallow or used cooking oils. RohMax VISCOPLEX™ cold flow improvers can be tailored to optimize cold flow performance in terms of CFPP, PP and/or CP as well as re-melting and fuel filterability. VISCOPLEX™ products have been tested for compatibility with antioxidants and Middle Distillate Flow Improvers (MDFI) in Bxx fuels and can be used passing all the relevant no-harm criteria. The paper includes performance data and draws conclusions for economical saving potentials at fuel manufacturers and fuel blenders.
Benefits of Synesstic™ Alkylated Naphthalene (AN) Basestocks in HighPerformance Lubricants 50
Amy Long ExxonMobil Chemical Amy Long joined ExxonMobil Chemical Services (Shanghai) Co., Ltd. in February 2009 as the Performance Product Specialist - Asia Pacific Chemical Synthetics. Prior to joining the company, Amy had spent several years in the lubricants and lubricant additives business. ExxonMobil Chemical’s Synesstic™ Alkylated Naphthalene (AN) Basestocks offers formulators a blend component which can improve the thermal and oxidative stability of lubricants blended with Group I, II, III and IV basestocks. Used in a similar manner to esters, Synesstic™ AN Basestocks provide good additive and deposit solvency while providing seal swell capability. However, when replacing esters, Synesstic™ AN Basestocks may offer improved additive effectiveness and hydrolytic stability, further enhancing lubricant performance.
Lubrizol® 9040 Zer0 Series Diesel Additives: The Revolution Continues Robert Barbour and Kim Yong Goh Lubrizol Corp. It has been just over a year since the successful launch of Lubrizol’s new 9040 Series of multifunctional diesel fuel additives, centered on the patent pending Lubrizol 9040 Zer0 Series deposit control additive (DCA). Lubrizol’s work in the last year has focused on increasing the already significant
body of results in the CEC F-98-08 DW10 injector fouling test that were available at the time of the range’s launch. The extensive commercial adoption of 9040 Series products by fuel marketers across the globe confirms the excellent “no-harm” profile found in laboratory and field testing.
Multi-Metal Corrosion Inhibitor for Metalworking Fluids Anil Choudhary BASF Anil Choudhary is currently the head of the Application Centre, Process and Lubricant Additives, APAC of Ciba Ltd. (now part of BASF). He also heads the Global Metalworking Fluids task force. Prior to Ciba, he worked with various energy companies in sales, marketing and technical functions. Choudhary has a mechanical engineering degree with a postgraduate degree in marketing management. IRGASOL® CI 5080 is a multi-metal corrosion inhibitor developed for applications in metalworking fluids (MWF). The product’s CI functionality works well in ferrous, aluminum and yellow metals. Performance in aluminum is resilient even at high pH conditions (beyond 10.5). IRGASOL® CI 5080 is completely soluble in water and glycol, promoting use in synthetic and semisynthetic formulations, as well as toptreat applications via tank-side addition. IRGASOL® CI 5080 also works like a secondary emulsifier, which improves the
emulsification properties of soluble oils. IRGASOL® CI 5080 is stable under hard water conditions and can be used alone or synergistically with other corrosion inhibitors, including amine salt of carboxylic acid.
Are Additives Necessary for Aluminum Machining? Klaus Wuscher Rhein Chemie, a Lanxess subsidiary Klaus Wuscher studied Chemistry in Germany and graduated at Dusseldorf University. He went to a mid-sized German lubricant manufacturer as developer and member of technical service. He joined RheinChemie in 1997 and is currently a Technical Service Manager. He is active in Technical Services/Technical Sales for most parts of the Asia-Pacific region. Recent years have seen a growing trend towards aluminum machining. Increasingly, iron and steel, e.g. in engine and vehicle construction, are being replaced by aluminum alloys to achieve weight reduction. The machining is preferably done with water-miscible lubricants, which contain many different additives. Unfortunately, the question of how the additive reacts between the friction partners (tool/workpiece) is not clarified. Therefore, various additives have been evaluated for their behaviour on different aluminum alloys. Furthermore, different kinds of corrosion inhibitors were tested for their behaviour and effect on different aluminum alloys. On the basis of these data, the surface chemistry of aluminum, as well as the effectiveness of additives during aluminum machining, will be discussed.
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AUTOMOTIVE SESSION: FUTURE VEHICLES (HYBRID/ELECTRIC)
Activities & Challenges towards Low Emission Cars Paul Greening ACEA Paul Greening is currently Director, Emissions & Fuels, of the European Automobile Manufacturers Association (ACEA) based in Brussels, Belgium. He was a representative of the U.K. government for several years before moving in 1996 to work for the European Commission in Brussels (Directorate General Enterprise & Industry) where, amongst various things, he drafted proposals that resulted in the political agreement of the Euro 3 and 4 emission limits, technical tests for light-duty vehicles, the Euro III to V standards for heavy-duty vehicles and OBD for light and heavy-duty vehicles. After a return spell in the U.K. Department for Transport, Paul subsequently joined ACEA in September 2006. He is responsible for coordinating the European automotive industry positions on pollutant emissions and fuel quality legislation and is involved in influencing policy makers regarding their future legislative plans, as they will affect the European motor industry. There is no silver bullet towards sustainable mobility and there are many pillars on which sustainable mobility rests. This presentation will discuss what needs to be addressed as part of an integrated approach towards the de-carbonisation of road transport. This presentation will address what is happening now and what needs to be done for the European Union to meet its ambitious plans for renewable energy use in 2020 and beyond.
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The Future of Fuels and Lubricants—U.S. DOE Research Directions Steven Przesmitzki U.S. Department of Energy Steven Przesmitzki is a Fuels and Lubricants Technology Manager for the United States Department of Energy’s Vehicle Technologies Program. He also works with the Biomass Program on joint projects related to non-petroleum based fuels. Steve’s main function is to support the development of energy policy and management of research programs as applied to fuels and lubricants in transportation. Steve’s prior work experience includes work as a project manager for DOE’s National Renewable Energy lab and 14 years in vehicle powertrain design and development at Ford Motor Co. While at Ford, he spent significant time working on flexible-fuel vehicle development as well as developing on-board diagnostic systems. Steve holds a Ph.D. from the Massachusetts Institute of Technology, an MS from the University of Michigan, and a BS from Kettering University, all in Mechanical Engineering. He is also registered as a Professional Engineer. In collaboration with the United States Department of Energy’s (DOE) national laboratories, universities and industry, the Vehicle Technologies Program (VTP) within the Office of Energy Efficiency and Renewable Energy is working on R&D for future fuels and lubricants. VTP’s Fuels and Lubricants subprogram has made significant strides toward reducing dependence on petroleum and reducing emissions by developing alternative fuels based on U.S. energy sources. Continued work in the area includes evaluation of intermediate levels of ethanol fuel blends, next-generation
biofuels, identifying fuel and lubricant components that affect emissions, and assessing the health and the environmental impacts of NOx emissions. Through these activities, and by strengthening collaborations with partners, DOE will continue to leverage R&D investments to achieve even greater petroleum displacement and health benefits.
Fuel Consumption Reduction in Transportation —A Case Study in Japan towards 2030 Masahiko Nakada Technova Masahiko Nakada was born in Kawasaki on December 14, 1941. He graduated from Tokyo Institute of Technology in March 1965. He majored in Internal Combustion Engine, Mechanical Engineering. He received a master’s degree in Engineering in March 1967. He received a Doctoral Degree in Engineering from Tokyo Institute of Technology in May 1998 for the Study on Reliability and Driveability of Exhaust Emission Controlled Engines. He was elected as a Fellow of SAE in December 1999 and as a Fellow of JSME (Japan Society of Mechanical Engineers). He received a Technical Paper Award from JSAE (Society of Automotive Engineers of Japan) in 1977, Arch T. Colwell Merit Award from SAE in 1990, SAE Award of Research on Automotive Lubricants in 1990, and Distinguished Engineer Award from JSME in 1998. Nakada-san joined Toyota Motor Corp. in April 1967. He had been working in research and development of engine engineering area in Toyota until he retired in 2001 and published more than 50 papers that are related to engines and fuels/lubricants. He now works
for Technova Inc. as Senior Adviser. He has been active in fuel/lubricant related areas in both Japan and overseas. It is predicted that two-step oil supply shortage problems will occur in the future. First, world crude oil production will fall short due to increasing demand, driven by developing countries in around 2014. Second, world crude oil production will start to drop sharply at around 2020 and will decrease to about half of current production levels in 2030. As a result, each sector in the world should start mitigation programs for the two kinds of oil supply shortage problems. Programs with two kinds of effects on oil consumption reduction are expected to be introduced: programs with an immediate effect by 2014 and programs with a drastic effect by 2030. In this paper, the possibility of oil consumption reduction by the transportation sector in Japan is studied. The study result indicates that only technical measures such as engine/vehicle modifications and electric drive technology cannot solve oil supply problems. Non-technical measures such as “saving” or “frugal life style” using current technology and infrastructure should be combined with the technical measures in order to achieve a low energy society.
Survey and Analysis of In-Use Vehicle Emissions Performance in China Li Mengliang China Automotive Technology and Research Center Li Mengliang is a professor/ senior engineer and the chief expert of vehicle emission control technology research at China Automotive Technology and Research Center (CATARC) in
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Tianjin, China. Li has been with CATARC for more than 20 years, engaged in vehicle emissions control and environmental impact research. He has been responsible for some key national projects conducted by government-related departments, including separate studies of in-use vehicle emissions performance in Beijing and Tianjin, a heavy-duty vehicle pollution measurement and evaluation study in Beijing, a hybrid bus demonstration project in Beijing and research into typical urban driving cycles in China. Li graduated from Wuhan University of Technology with a Master of Engineering degree in Power Machinery and Engineering. He is also a part-time professor at Wuhan University of Technology.
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Parag Daithankar, Kiran Vairagkar, K. Nandhakumar, Kulkarni Hemant and Prakash Rao Malathakar Mahindra & Mahindra Ltd. Parag Daithankar Job Title: Manager, R&D Centre, Mahindra & Mahindra Education: • M.S. (Manufacturing Management) • B.E. (Mechanical Engineering) Work Experience: Manager, Engine Design and Development, R&D Centre, Mahindra & Mahindra (9 years)
In this study, the modes of deterioration experienced by three-way catalysts (TWCs) on State II-certified gasoline vehicles in real-world use in China were investigated through a combination of vehicle emissions testing and detailed post-mortem catalytic converter analysis. Whole vehicle emissions control system performance for 108 vehicles was measured using Type I testing procedures to determine whether or not vehicles met applicable emissions standards. A subset of catalysts from 18 vehicles in this pool was further examined using typical catalyst characterization methods, including x-ray diffraction (XRD), x-ray fluorescence (XRF) and surface area measurement by nitrogen adsorption (BET), to determine the potential causative factors behind catalyst underperformance.
In India, the diesel segment is growing fast as the preferred option for better fuel economy and emission. The diesel segment is spread across three segments viz. personal vehicles, light commercial vehicles and heavy commercial vehicles. Usage pattern for all three segments are totally different. Although fuel economy demands are common for all, the emission norms and driving cycles are different per application. Accordingly, vehicle design and power train selection for all three has different challenges. Demand from the light commercial segment is more challenging in terms of requirements as per the usage pattern. The present paper gives an overview about the vehicle design and power train selection and optimization for the diesel-powered light commercial vehicle for best fuel economy and low emissions.
Case Study on the DieselPowered Light Commercial Vehicle Segment
Keynote Presentation: Helping Customers to Use Less: Today and Tomorrow
Andrew Foulds Vice President Lubricants Technology Shell Andrew Foulds has been responsible for the Shell Lubricants global technology strategy since 2005. He leads the global Lubricants Technology team in Shell Global Solutions, which focuses on product development and technology support, and is also responsible for site leadership at The Shell Technology Centre Thornton, U.K. Previously, he was Vice President Mobility for the Shell Consumer business (2001-2005) after holding the post of Vice President Global Lubricants Marketing (1997). In the early 1990s, Andrew held positions in Industrial Lubricants and worked in both the Fuels and Lubricants global marketing departments. In 1987, on assignment in Australia, Andrew worked in Shell’s Australian Product Development laboratory, developing, implementing and then marketing and selling new lubricants products. Andrew joined Shell in 1980 at the Thornton Research Laboratory in the U.K., where he led a number of Fuels and Lubricants product development projects. He holds a First Class Honours degree in Chemistry from Oxford University and a Ph.D. from Oxford & Imperial College in London. Getting companies and consumers to become more energy-efficient could potentially have a major impact on the amount of energy currently consumed. Approximately more than half the energy that is generated is wasted every day. The International Energy Agency estimates that by 2030, the equivalent of 1.3 billion barrels of oil could be saved through
cost-effective energy efficiency measures. Application innovations leading to new and tougher requirements from OEMs and the likelihood that governments will continue to seek tighter regulation of emissions means that suppliers will need to build close relationships with equipment manufacturers to help them develop more energy-efficient engines. This will require oil companies to continue investing in research and development to formulate products that further improve energy efficiency for customers. Suppliers that collaborate with OEMs in both the design and development of new and improved technology will increase the opportunities for commercialization of differentiated products, as well as improve their competitive advantage.
LUBRICANTS SESSION
Tailor-made Polyalkylmethacrylate Base Fluids for the Next Generation of Wind Turbine Gear Lubricants Michael Müller, Christoph Wincierz, Roland Schweder Evonik RohMax Additives GmbH Michael Müller graduated from the University of Freiburg, Germany, in 1982 with a diploma degree in Chemistry and then studied his Ph.D. in polymer chemistry in Prof. Wegner’s group at the Freiburg Institute for Macromolecular Chemistry. In 1984 he joined Roehm GmbH where he held several
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different positions in research, application technology and technical service. He was Head of the Innovation Center Europe for Degussa RohMax Additives and more recently Global Product Development Manager. He now holds the position of Global Business Director Crankcase and Driveline.His principal research interests are in polymer synthesis, structure property relations, viscometrics and the tribology of lubricants. He authored many scientific papers and presentations and holds 52 international patents. He is a member of the Society of Automotive Engineers (SAE) and the Society of Tribologists and Lubrication Engineers (STLE). Wind turbine technology has advanced quickly, with turbines growing dramatically in power output. This leads to increasing requirements for gear and bearing lubrication, as specific solutions are needed for higher loads and heavier duty cycles. The rapid growth of offshore wind energy parks with their restricted accessibility will drive demand for extended service intervals. This presentation will outline the different wind turbine gear box specifications and the most important technical requirements. A new generation of synthetic base fluids based on Polyalkylmethacrylates (PAMAs) will be introduced. Their impact on the viscometrics and other important properties of wind turbine lubricants will be demonstrated in formulation examples and in comparison to PAO 40 and 100.
Honda Motorcycle Engine Oil Conception and Promotion: CO2 Reduction for Environmental Protection Masatoshi Akagi Honda Motorcycle R&D Center
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Masatoshi Akagi is Chief Engineer, Honda R&D Co., Ltd., Motorcycle R&D Center, Technology Research Division. He is responsible for the approval of Honda Genuine Engine Oils for Honda Motorcycles. He is a member of the JSAE Motorcycle Committee and the JAMA Oil Committee. He is a graduate of Osaka Sangyo University. Honda R&D has been promoting good performance engine oil for motorcycles since 2002 at the SAE Asia Steering Committee. The requirement of motorcycles is severe on lubricity, effect on clutch performance and durability of transmission gears, because of the structure of motorcycle engines. For this promotion, Honda R&D have held motorcycle engine oil meetings since 2003 in Korea, China, Vietnam, Thailand, Malaysia, Philippines, Indonesia and India. Every meeting was a great success, but the market situation has not improved rapidly. Since 2005, low viscosity requirement of 10W-30 was added for CO2 reduction at the SAE Asia Steering Committee. This requirement was continued until 2007, but the market share of 10W-30 has not expanded. In the last two years, Honda genuine engine oil with a viscosity grade of 10W-30 was expanded to Asian countries, including Thailand, Vietnam, Indonesia and Philippines. Honda R&D considers the share of 10W-30 engine oils as too small to recommend in the owner’s manual. For this reason, Honda R&D created the “Honda Motorcycle Engine Oil Conception” to expand 10W-30 engine oils’ market share.
Fluid Solutions to Prevent Varnish Formation in Industrial Applications
Betsy Butke, Brian Filippini, Robert Profilet and Matthew Sivik Lubrizol Corp. Matt Sivik has been employed at Lubrizol in Wickliffe, Ohio, since 1991. He obtained a BS degree cum laude in chemistry from Cleveland State University, Cleveland, Ohio in 1986. He then earned a Ph.D. in organic chemistry at The Ohio State University, Columbus, Ohio, in 1991. At Lubrizol, he has had the opportunity to work in the areas of dispersants, viscosity modifiers and antiwear additives. Currently, Matt is the Global Technology Manager for Antiwear Hydraulics, Industrial Gear and Grease Additives. During his time at Lubrizol, Matt has been awarded 15 patents in the areas of dispersants for use in engine oils, polymethacrylates for use in automatic transmission fluids, viscosity modifiers, and lubricating greases. He was awarded the NLGI Author Award in 2002, the NLGI Chevron Global Lubricants Award in 2005, and the Chemetall Foote Clarence E. Earle Memorial Award in 2008. The competitive nature of the industrial lubricants market has created a trend of increasing power output and higher operating temperatures. This can result in increased oil temperatures, higher oxidation rates and eventually, the onset of varnish. Varnish has many implications including reduced filtration efficiency, valve sticking, and heat transfer issues ultimately causing unplanned downtime. Replacing or cleaning servo valves and other internal components coated with varnish can add significant costs to industrial hydraulic, gear and turbine applications. This paper will discuss studies that have been developed to create varnish in industrial test rigs. Studies will be presented that
compare traditional industrial fluids with novel technologies, designed to prevent varnish formation in industrial applications while still maintaining other key performance properties.
Engineered Lubricants to meet Future Transmission Design William D. Abraham, Susie Hurley and James L. Sumiejski Lubrizol Corp. James Sumiejski received his Master of Science in Organic Chemistry from the University of Michigan in 1977. He joined Lubrizol Corp. in Wickliffe, Ohio, U.S.A. in 1978 as a research chemist, where he worked on the synthesis of inhibitors and polymers for engine oils. In 1986, James moved to the Specialties Lubricants Division where he developed additive formulations for automatic and continuously variable transmissions. He is currently a Technology Manager in the Driveline Fluids Division responsible for AT, CVT and DCT fluid development. He has authored several technical papers and 16 patents. He has also been a member of SAE for 20 years. William D. Abraham received a Bachelor of Science in Chemistry from Purdue University in 1985 and a Doctorate in Organic Chemistry from the University of Pittsburgh in 1990. He joined the Lubrizol Corp. in Wickliffe, Ohio, U.S.A. where he has worked for 20 years. William has had numerous technical positions such as synthesis chemist, analytical chemist, analytical supervisor, and formulator/
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strategic technology manager in Engine Oils. For the last five years, William has been and is presently the global formulator/ technology manager of Automatic Transmission Fluids and Universal Farm Tractor Fluids in the Driveline segment. He is also a Senior Fellow in Lubrizol and has authored 29 granted U.S. patents. Susie Hurley studied Chemistry and Modern Physics at Imperial College in London before receiving a Ph.D. in Mechanical Engineering in 1999. She joined Lubrizol as an applications chemist in 2001 and became a technology manager in 2003. Susie is based in London, U.K., and is responsible for European ATF and global DCTF development. The number one objective for the automotive industry is the quest for improved fuel economy without the loss of hardware durability during the warranty period. For transmissions, Original Equipment Manufacturers (OEMs) have focused on efficiency gains from either developing new types of transmissions such as the dual clutch transmission (DCT) and the continuous variable transmission (CVT) or enhancing the number of speeds in the automatic transmission (AT) from 4-speeds up to 6-speeds and as high as 8-speeds. OEMs have also focused on specific factors, such as reducing transmission size and weight, adjusting the number of gear meshes, improving the gear surface finish techniques, and using more thermally stable friction material compositions. All these factors, when combined, will greatly impact both the efficiency and the durability of the transmission. In this paper, we will highlight what impact these hardware advancements have on the design and composition of lubricants and present data to show how these “engineered lubricants” can play a huge part in the overall transmission performance of the vehicle. We will particularly focus on new fluid development as it relates to the latest DCT and CVT require-
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ments, as well as highlight the direction of where automatic transmission fluids (ATFs) may be headed in the next decade to meet future transmission designs.
Inspection of Two High-Mileage Continuously Variable Transmissions Raymond F. Watts, Masahiro Ishikawa and Scott Campbell Infineum USA Raymond F. Watts Job Title: Manager of Power Transmission Fluid Development, Infineum USA, Linden, New Jersey Education: Ph.D. Organic Chemistry from Clarkson College of Technology Work Experience: • EXXON Chemical, Paramins Division (15 years) • Formulation development gear oils and tractor products (3 years) • Manager of Formulation Development for Automatic Transmission Fluids (12 years) • Uniroyal Inc., Corporate R&D (6 years) • Product and Process development of high viscosity polyalphaolefins • Formulation and testing of fully synthetic automotive and industrial gear oils Over the last 10 years, as vehicle manufacturers have continued the pursuit of more fuel efficient powertrains, the continuously variable transmission (CVT) has gained increasing market share. In the development of new transmissions, considerable effort is put on the codevelopment of a suitable transmission fluid. We became interested in the durability of the push belt CVT in hightorque applications. How were these transmissions and fluids performing after
accumulating high mileage? To answer that question, two CVT transmissions were removed from Nissan Murano vehicles which had accumulated more than 150,000 km (100,000 mi) of normal service driving in the Southwestern United States. The transmissions were dismantled, rated and the fluid analyzed. This paper presents the detailed results of the disassembly and rating of the transmissions and the analysis of the fluid.
Defining Green for Driveline Lubricants as Enablers for Meeting Improved Extended Drain Commercial and Automotive Requirements Jianhua Mao Cognis Jianhua Mao Job Title: Technical Director of Cognis Functional products Education: Ph.D. in Organic Chemistry Work Experience: Joined Cognis [previously Henkel] in the United States (1991) Key measures potentially defining “green” for lubricants will be presented. These include reduction of emissions, improved fuel consumption and minimizing the impact on the environmental discharge of used lubricants and gearbox components. Performance considerations in formulating driveline lubricants, in particular manual transmission and gear lubricants, will be discussed for the areas of enhanced thermal and oxidative stability, lower volatility and sump temperatures during running operations, mitigating torque losses against temperature rise for severe towing conditions, biodegradability and friction
reduction for improved wear and pitting durability for gears and bearings.
The Impact of Biodiesel on Lubricant Performance Azman B. Maam Petronas Azman B. Maam Job Title: Staff Engineer Education: Bachelor’s Degree in Mechanical Engineering Work Experience: • Staff Engineer (2008-2009) - Project Leader for Development of Dexron VI Automatic Transmission Fluid for GM approval - Team member for biofuel impact of lubricant study - Team member for the development of BMW F1 lubricant • Senior Lubricant Engineer (2001-2007) • Senior Engineer (1996-1999) • Engineer (1991-1995) Petronas has conducted a comprehensive study on the impact of biodiesel on lubricant. This study addresses the understanding or learning on the impact of biodiesel on lubricant performance and engine operation over a full range of anticipated conditions. Many variables have been evaluated in this study, which includes biodiesel from different sources and their percentages as fuel. Different quality levels of oil performance have been assessed to gauge their effectiveness in the presence of biodiesel. The main focus of the study is on passenger car and heavy duty diesel engines. This presentation will provide an insight on the changes in lubricant performance with the presence of biodiesel based on standard engine test evaluation (API and ACEA).
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Index
57 Abraham, William D. 56 Akagi, Masatoshi 47 Arters, David 48 Aun, Lau Teck 47, 50 Barbour, Robert 44 Bartz, Wilfried J. 48 Bennett, John 43 Bentley, Brian 20 Bhan. A.K. 20 Buhiran, Banjong 56 Butke, Betsy 58 Campbell, Scott 23 Cheng, Daniel M. 51 Choudhary, Anil 41 Chunsheng, Tao 47 Corkwell, Keith 54 Daithankar, Parag 49 Dardin, A. 19 Davis, Michael B. 43 DeGonia, Dave 22 Dunne, Michael 24 Ferrick, Kevin 43, 56 Filippini, Brian 54 Foulds, Andrew 47 Gallagher, Thomas E. 42 George, David S. 50 Goh, Kim Yong 46 Granda, Cesar 52 Greening, Paul 19 Hantzer, Sylvain 54 Hemant, Kulkarni 43 Hewette, Chip 41 Howard, Keith 57 Hurley, Susie
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Jackson, Matt Ishikawa, Masahiro Jao, Tze-Chi Kidson, Adam C. Kleijwegt, Peter Koehler, Brian Kosayanont, Pranarch Koschabek, Rene Landhaeusser, Klaus Lee, Ok-Dong Liangyao, Li Lochte, Michael Long, Amy Low, Winston Maam, Azman M채hling, Frank-Olaf Malathakar, Prakash Rao Mao, Jianhua Marshall, Graham Masahiko, Nakada Mengliang, Li Miller, Trevor M체ller, Michael Myaing, Aung Nandhakumar, K. Nasch, Tono Nass, Kirk A. Ogasawara, Yasuhiro Ohta, Satoshi Palekar, Vivek Panesar, Avtar Parsons, Gary Patel, Pritesh A. Pocock, Iain
43 58 43 41 42 43 20 49 45 43 22 43 50 23 58 49 54 58 41 53 53 44 55 20 54 40 42 49 49 44 47 42 42 21
Pongnoppa, Apirom Prakanwiwat, Prissana Profilet, Robert Przesmitzki, Steven Qiang, Yu Bai Quigley, Robert Reed, David Regan, Tony Rollin, Tony Schiferi, Elizabeth Schober, Barton J. Schweder, Roland Serra-Holm, Valentina Sivapetranart, Woravuth Sivik, Matthew Sondjaja, R. Suen, Yat Fan Sumiejski, and James L. Sutton, Mike Takeuchi, Yoshitaka Timar, Joseph Tobias, Melanie F. Torreman, Marnix Tugendhat, Andy Uppal, Dave Vairagkar, Kiran van Dam, Wim van Slyke, Peter van Wechem, Rob Watts, Raymond F. Wienecke, Dirk Wilkes, Mark F. Wincierz, Christoph Wuscher, Klaus
20 46 56 52 42 47 18 18 43 43 43 55 19 20 56 49 44 57 41 42 47 47 42 40 44 54 42 47 21 58 44 41 55 51
MITCH LAHEY/FLICKR
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• Fuel and lubricant testing • Transmission testing • Engine performance development • Emissions development • Engine durability testing
F+L Week in Singapore | March 1-5, 2010
Key Competencies
March 1-2, 2010
4th Asia-Pacific Base Oil Conference “The Outlook for Base Oils in Challenging Times”
March 3-5, 2010
16th Annual Fuels & Lubes Asia Conference
MICHAEL J. LEAVER
“Fuel Economy & Emissions: Exploring Beyond Today’s Limitations”
Tony Braddon Managing Director Tel: +44 (0) 1908 513049 tbraddon@tickford.co.uk www.tickford.co.uk Souvenir program sponsored by:
Tickford Powertrain Test Tanners Drive, Blakelands Milton Keynes, MK14 5BN ENGLAND 4245
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