FX Australia Get Metal Brochure - March 2015

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F X G e t M e t a l® The game changer

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FX Get Metal® The game changer

Introducing FX Get Metal® FX Get Metal® performs in ways that make it unique. It’s water-based and self-priming so can be applied directly to metal substrates, including metal roofs, shipping containers, exposed industrial steel framework – any interior or exterior metal surface, new or existing, that needs long-term protection. The specific APEO free, low VOC engineering of FX Get Metal®, along with sustainable manufacturing processes, has awarded this coating certification from Good Environmental Choice Australia (GECA), so it’s ultra-safe in domestic environments and major projects can confidently seek Green Star GBCA ratings. Through the integration of cutting-edge technology, including a powerful rust-inhibitor, tough, durable FX Get Metal® delivers superior performance, excellent opacity and ease of application. It’s quick-drying and water clean-up is labour- and time-saving. FX Get Metal® comes in 20 standard colours and is also custom-tintable, making it convenient for corporate branding and valuable wherever design ideas demand a one-off.


FX Get Metal® The game changer

Switch now to this groundbreaking, water-based system and use the advantages ✓✓ ✓✓ ✓✓ ✓✓ ✓✓ ✓✓ ✓✓ ✓✓ ✓✓ ✓✓ ✓✓

Direct to metal Water-based Water clean-up Quick-drying Rust-inhibiting properties Green certified* APEO free** Low VOC*** Custom-tintable 20 standard, matched Colorbond® colours Australian owned and manufactured

Application • Brush, roller or spray • 6–9 square metres per litre (spray application) • Film Thickness per coat: Wet: 100 Microns; Dry: 50 Microns. • 1–2 coats. • Drying Times (at 25 °C): Touch: 2 Hours; Recoat: 6 Hours.

Spray Equipment Recommendation FX Get Metal® sprays well using a Graco 695 airless unit fitted with a 517 tip. The unit is best when set at pressures 2300psi and upward. (Tested by Phillro Industries using Graco airless spray equipment). *Good Environmental Choice Australia (GECA) **APEO-free: APEOs (Alkylphenol ethoxylates) are non-ionic surfactants with an emulsifying and dispersing action, known for their poor biodegradability and toxicity, especially to marine life. ***VOC-free / low-VOC: VOCs (Volatile Organic Compounds) are chemical compounds that vaporise and enter the air, contributing to inside and outside air pollution.


FX Get Metal® The game changer

An evaluation of the insulating performance of water-based polymer coatings Material research and performance

FX Get Metal® testing

Overview

Objective, methods and outcome

With non-renewable energy costs increasing globally and further rises in temperature predicted, research has shifted towards designing high-performing insulation coatings that can be applied faster, and more economically and easily than conventional insulation panels and materials.

The objective was to analyse the insulation and durability properties of FX Get Metal®, a water-based polymer coating that was formulated to incorporate metal binding technology and insulating properties.

However, the performance of conventional insulation polymer coatings is inhibited by their low dry film thickness (dft) range of only 0.1mm–0.2mm (100–200 microns), which is far less than the conventional 25 mm panels or foam products used to insulate commercial and residential buildings. But such insulation polymers have many positive properties, one of which is deflecting direct sunlight. Some coatings may use ceramic microspheres to reduce thermal conductivity and wood pulp and/or inorganic additives that assist in reducing thermal expansion and transfer. In FX Get Metal®; the operative technologies inherent in both standard insulation practices and existing insulation polymers have been combined, resulting in what controlled tests indicate is an effective new product with excellent potential.

The research team tested products from the FX range of metal protective coatings to evaluate their performance under sunlight for a period of three months. The control panel used was uncoated bare metal. FX Get Metal® coatings were applied to bare corrugated iron panels using spray equipment, at 100 microns (0.1 mm) wet film thickness (wft), 50 microns (0.05 mm) dry film thickness (dft). The panels were then allowed to dry in ambient conditions for 45 minutes. All of the panels, including the control panel, were placed on exposure racks facing North East and tilted to a 45 -degree angle. Temperature readings were taken by E-logging tags for data analysis and were recorded independently. Results showed that the water-based polymer coatings from the range of FX protective metal coatings displayed promising insulating capabilities when compared to the control panel. FX Get Metal® evidenced impressive solar reflective performance. See temperature graph, following page.


20/11/2013. 21/11/2013.

20/11/2013. 21/11/2013.

20/11/2013. 21/11/2013. 23/11/2013.

23/11/2013.

23/11/2013. 25/11/2013.

25/11/2013.

25/11/2013. 27/11/2013.

Surface temperature

27/11/2013.

27/11/2013. 29/11/2013.

Surface temperature 29/11/2013.

Surface temperature 29/11/2013. 1/12/2013.

1/12/2013.

Below temperature 1/12/2013. 3/12/2013.

3/12/2013.

3/12/2013.

Corrugated iron (Control) month 1. 60

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35

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0

Below temperature 5/12/2013.

5/12/2013.

5/12/2013. 7/12/2013.

Corrugated Iron (tinted green) Month 1

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FX Get Metal (tinted white) Month 1

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7/12/2013.

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13/12/2013.

FX Get Metal (Tinted Green) Month 1.

13/12/2013.

FX Get Metal (Tinted White) Month 1.

13/12/2013.

15/12/2013.

Surface Tempeature

Below temperature 15/12/2013.

15/12/2013.

17/12/2013.

Surface Tempeature 17/12/2013.

Surface Tempeature 17/12/2013.

19/12/2013.

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19/12/2013.

21/12/2013.

21/12/2013.

below Temperature 21/12/2013.

23/12/2013.

23/12/2013.

23/12/2013.

25/12/2013.

Corrugated Iron (tinted green) Month 2

25/12/2013.

FX Get Metal (tinted white) Month 2

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10

0

25/12/2013. 27/12/2013.

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Corrugated Iron (control) Month 2

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The tests concluded that FX Get Metal® not only showed encouraging results in reducing the thermal conductivity of corrugated iron but also that this product is truly the first of its kind, setting a new performance standard for water-based polymers when measured against solvent-based counterparts.

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Corrugated Iron (control) Month 1

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FX Get Metal®

The game changer

FX Get Metal® Testing

FX Get Metal® is the best choice as an effective insulation coating, surpassing its competitors as it is not only water-based for fast, economical and easy application, but also environmentally-friendly, and displays excellent adhesion to metal and equivalent or superior insulating properties. Corrugated Iron (control) Month 3

45

Corrugated iron (Control) month 2. 60

Corrugated iron (Control) month 3.

below Temperature 27/12/2013. 28/12/2013.

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30

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60 60

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40 40

30 30

20 20

10 10

0 0

28/12/2013.

28/12/2013.

30/12/2013.

30/12/2013.

30/12/2013.

1/01/2014.

FX Get Metal (Tinted Green) Month 2.

1/01/2014.

FX Get Metal (Tinted White) Month 2.

1/01/2014.

3/01/2014.

Surface Temperature

below Temperature

3/01/2014.

5/01/2014.

3/01/2014.

Surface Temperature

5/01/2014.

SURFACE TEMPERATURE 5/01/2014.

Below Tempearture

7/01/2014.

7/01/2014.

7/01/2014.

9/01/2014.

9/01/2014.

BELOW TEMPERATURE 9/01/2014.

11/01/2014.

11/01/2014.

11/01/2014.

13/01/2014.

13/01/2014.

13/01/2014.

15/01/2014.

Corrugated Iron (tinted green) Month 3 FX Get Metal (Tinted Green) Month 3.

Below Temperature

15/01/2014.

FX Get Metal (tinted white) Month 3 FX Get Metal (Tinted White) Month 3.

5 10

0

15/01/2014.


FX Get Metal速 The game changer

Adhesion testing

Dry film thicknesses

Product FX Get Metal Shade White Tint Date 14/04/2014 Application Date 17/05/2014 Testing Date 27/05/2014

Approximately 140 microns wft application of FX Get Metal (unthinned) over the substrate. (Images 2/3) No disbondment was evident by cross cut testing. (Images 4/5) - Cross cut before and after testing.

Substrate

(Image 6) - Cross cut residue on tape.

Cortex Steel/Pre-painted

Conclusion

Surface preparation Area was not abraded, only cleaned with fresh water and dried prior to application, to replicate preparation in operational container yards. (Image 1 - Test patch FX Get Metal on OEM)

In the test conducted, adhesion of FX Get Metal water-based product over un-abraded, cleaned, solvent-borne acrylic substrate was excellent with no sign of disbondment. Residue remaining on tape is as per any successful adhesion test, with damaged material from the blade cut being removed only.(Certified third party Coating Inspector)

1

Test Patch FX Get Metal on OEM

2

Dry film thickness - before Get Metal application

3

Dry film thickness - after Get Metal application

4

Cross cut - before

5

Cross cut - after

6

Cross cut residue on tape


FX Get Metal® The game changer

Surfmist®*

Evening Haze®*

Shale Grey™*

Classic Cream™*

Dune®*

Windspray® *

Pale Eucalypt® *

Sandbank® *

Paperbark®*

Bushland®*

Ironstone®*

Wilderness®*

Jasper®*

Headland®*

Woodland Grey®*

Deep Ocean®*

Cottage Green®*

Loft®*

Manor Red®*

Monument®*

COLORBOND®, BlueScope, ® colour names are registered trade marks of BlueScope Steel Limited. ™ colour names are trade marks of BlueScope Steel Limited. *Inspired by COLORBOND® steel. FX Australia has made every attempt to ensure that these colours and specifications are accurate but makes no representations as to their accuracy. Each FX product is only suitable for particular surfaces and the final effect and colour will always depend on environmental factors and the application method. You should test the colour and finish before commencing a project. See FX Australia’s website for more information.


Accreditation Good Environmental Choice Australia (GECA) FX Australia is committed to environmental sustainability, safe work practices, social responsibility and equal opportunities within our working environment. Because of our commitment, FX’s comprehensive range of special effects and architectural coatings have been rigorously assessed by BSI, an independent auditor for Good Environmental Choice Australia.

What is GECA? GECA is the organisation that runs Australia’s only independent, not-for-profit eco-labelling program. GECA sets standards which consumers can confidently use to identify products that meet high social and environmental benchmarks. The GECA standard for Paints and Coatings contains 32 strict criteria by which each product is assessed, from raw materials and environmental waste to equitable work practices. GECA certification allows designers and architects to achieve ‘green ratings’ for their projects. Most importantly, GECA is globally recognised.

Standard AS/NZS ISO 9001: 2008 FX Australia is accredited to AS/NZS ISO 9001: 2008 that ensures quality management and processes are adhered to. This standard relates to maintaining a high level of customer service, production, warehousing and accounting procedures. BSI is the independent auditor for this standard.

Quality Assurance FX Australia’s Quality Assurance Manager is well known within the coatings industry and brings 43 years’ experience to FX Australia’s Quality Assurance programme. The Quality Assurance Manager updates and audits FX Australia’s production procedures and data to ensure quality control and standard testing is completed and registered to maintain FX Australia’s high standards.

Standard Testing FX Australia products undergo stringent testing both in the lab and in the field. Standard tests are carried out regardless of additional testing carried out by accredited third parties. Our lab, your assurance.


FX Get Metal® The game changer

Continually raising design and technical benchmarks FX Australia manufactures a remarkable collection of specialised, high-end architectural paints and purpose-formulated coatings for a comprehensive range of commercial, industrial and decorative applications. All FX Australia products are developed to the same stringent standards, specifically for Australian conditions. Constant on-site and in-field testing at every stage of manufacture ensures that each coating in the FX Australia range delivers precisely to specifications and purpose. And while FX Australia now services an international market, our products are still proudly Australian-made, and our company 100% Australian-owned. You’ll find the complete range of FX coatings and full information about how we do things at www.fxaustralia.com.au.

Toll capabilities FX Australia provides toll manufacturing services to leading paint manufacturers and private enterprises. Formulae development, quality control testing and advice is provided under strict confidentiality and are all part of the FX Australia research and development services. If FX Get Metal® is not suitable for your business, let FX customise a product specific to your needs. Make an appointment today.

• technical excellence • innovation • customised applications & coatings • personalised service • award winning finishes



Notes


FX Australia Tel +61 2 9725 5888 | Fax +61 2 9757 2688 86 Redfern Street, Wetherill Park, NSW 2164 Australia sales@fxaustralia.com.au | www.fxaustralia.com.au

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