Fyns Kran Udstyr - Clamping Solutions for CNC Machining by Fyns Kran Udstyr A/S

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ÂŠ Schmalz, 12/10 I Article No. 29.01.03.00460 I Subject to technical changes without notice I Schmalz is a registered trademark in Europe.

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Efficient Clamping Systems

Vacuum Clamping Systems Innovative Clamping Solutions for CNC Machining Centers 5

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Schmalz – World of Vacuum Technology Strict customer-orientation and trend-setting innovations, excellent quality and comprehensive advisory skills make Schmalz the world's leading partner for vacuum technology in automation, handling and clamping technology. As a worldwide active company with excellent products and services, we offer our customers trend-setting solutions. We have many enthusiastic customers in all sectors where production processes are made more efficient with the aid of vacuum technology.

Schmalz Services – Supporting You All The Way Consultation Professional project planning and expert realization of your individual solution – profit from our experience. Procurement Attractive terms and reliable delivery service – Schmalz provides security for all your purchases. We are there for you 24 hours a day at our online shop. Start of Operations We support you during the start of operations and assist you throughout the entire process. Operation Schmalz service technicians optimize the performance capability of your system. Innovative vacuum solutions ensure a high degree of equipment availability. Training We impart knowledge in the Schmalz Academy – carefully tailored to the needs of your company’s employees. Repair Service The vacuum specialists of the Schmalz Group assist you in emergencies worldwide – quick and straightforward.

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Vacuum Clamping Systems from Schmalz

Complete Table Systems

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Contents

Console Tables Innospann Tables

Modernization of CNC Machining Centers Introduction to Innospann

4 5

Innospann Systems Innospann Steel-Plate Innospann Steel-Plate-T Vacuum Blocks for Grid Tables Vacuum Blocks for Smooth Tables Accessories and Spare Parts

8 9 10 12 13

Retrofitting with Innospann Retrofitting Examples

Spare Parts for CNC Machining Centers Vacuum Blocks VC-G

15 16

For Smooth Table Systems

Vacuum Blocks VC-T

For Smooth Aluminum Table Systems

Vacuum Blocks VC-K1

For Schmalz Consoles, Single-Circuit Vacuum Systems

Vacuum Blocks VC-K2, Height = 100 mm

For Schmalz Consoles, Two-Circuit Vacuum Systems

Vacuum Blocks VC-K2, Additional Heights

For Schmalz Consoles, Two-Circuit Vacuum Systems

Vacuum Blocks VC-B

For CNC Machining Centers from Biesse

Vacuum Blocks VC-S

For CNC Machining Centers from SCM/Morbidelli

Additional Efficient Clamping Solutions

Clamping Solutions for Manual Processing Precision Clamping Technology for Metal and Plastic Processing

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Vacuum Clamping Systems from Schmalz Market-Defining Clamping Technology Efficient Production Processes Wide Range of Services Innovative vacuum clamping technology from Schmalz ensures efficient production processes and short set-up times of CNC machining centers in the timber, plastic, metal, glass, aerospace, and solar / electronics industries. In addition to the initial equipment for CNC machining centers, existing machines can also be upgraded with Schmalz Innospann clamping systems. Our unbeatable expertise and diverse range of clamping systems guarantee that we can provide the optimum solution for each individual application. Comprehensive spare parts management â&#x20AC;&#x201C; from replacement suction plates to complete vacuum blocks â&#x20AC;&#x201C; makes our extensive portfolio of services ideal. The use of vacuum clamping technology from Schmalz can be a decisive factor in maximizing the productivity and profitability of your machines. The potential savings gained by shortening set-up times is enormous, and the is very short. Innovative ideas, numerous national and international industrial rights, system variety and closeness to the customers have made Schmalz the leading provider of vacuum clamping technology worldwide. Thanks to our international sales network with our own subsidiaries and sales partners in over 50 countries, highly qualified contact persons are available in numeraous regions throughout the world.

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Overview

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Complete Table Systems

Complete table systems from Schmalz are specially developed for vacuum-operated machine tables in CNC machining centers. Complete table systems are available in two designs – as a console table or as an Innospann table. Thanks to the hose-free positioning of the vacuum blocks, complete table systems ensure the highest degree of process safety with a minimum risk of damage. Vacuum complete table systems are specifically configured to meet individual requirements.

Console tables, hose-free Thanks to the hose-free positioning of the vacuum blocks on the consoles, ready-to-connect aluminium consoles with internal vacuum distribution increase process safety and minimize the risk of damage. • Integrated stops in every console • Various heights are available • Single-circuit vacuum system with mechanical prefastening of the vacuum blocks • Two-circuit vacuum system with vacuum prefastening of the vacuum blocks • Automatically set-up machine table (optional) • Integrated lifting system (optional) • Complete with linear guide (optional)

Hose-free console table with single-circuit vacuum system, including mechanical guiding rails

Innospann tables, hose-free A stainless steel plate with laser grid is attached to the existing machine table. The integrated vacuum vents with magnetic sealing plugs (or optionally with solenoid valves) allow for free positioning of the vacuum blocks. • A wide variety of accessories also allows for the clamping of narrow and curved workpieces • Magnetic prefastening of the vacuum block on the Steel-Plate • Various heights are available • Integrated lifting system (optional)

Innospann table with Innospann Mono-Base-T system, including magnets for prefixing

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Modernization of CNC Machining Centers Innospann The vacuum clamping system Innospann can be retrofitted quickly and easily on any CNC machining centre. The modular design permits individual clamping solutions for the efficient production of one-pass jobs and small batches – regardless of the manufacturer and type of the CNC machining centre. The modular system ensures maximum flexibility.

Retrofitting the Schmalz Innospann vacuum clamping system on existing CNC machining centres offers genuine benefits: • Set-up times reduced by up to 80% • Low-cost retrofitting solution instead of a major investment in a new machine • Holding forces up to 50% higher than with conventional clamping systems • Easy clamping of narrow and curved workpieces • Retrofitting without modification of the machine • No need for a template store and time-consuming manufacture of templates • Flexible positioning of the vacuum blocks for workpieces of almost all shapes and sizes

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Sealing cord Seals the Steel-Plate by being inserted into the grid around the grid plate

Grid plate / table Existing grid tables are used; otherwise, a grid plate will be designed for your application. In this way, consoles or smooth tables with a flexible and hosefree vacuum clamping system can also be modernized.

Fastening screws Used to mechanically fasten the Steel-Plate

Sealing magnets Seal the vacuum openings when not in use

Individual components

Innospann Steel-Plate Steel-Plate designed to fit your machine table, after approval of the individual drawing

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Modernization of CNC Machining Centers

Fastening screw Sealing magnets

Quad-Base with suction cups (page 8 + 9 + 10) Sealing cord

Design

Innospann Steel-Plate

Grid plate / table Machine table

Machine table, modernised with Innospann • Quad-Base can be freely positioned on the Steel-Plate • Hose-free system • Even small parts are easy to clamp

Complete system

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Introduction to Innospann

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Introduction to Innospann PA01009512_GB_USA_Inhalt.pdf

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From a Smooth or Grid Table to the Innospann Solution Original machine table

Smooth table

Grid table

Intermediate slotted plate

Milling the slots

The slotted plate made by the customer is secured to the smooth table to supply the vacuum to the subsequently mounted Steel-Plate. The smooth table is not damaged by this.

Possible Innospann systems

Grid table suction blocks (P. 10)

Steel-Plate (P. 8)

Steel-Plate-T (P. 9)

These suction blocks are placed directly on the grid table and equipped with the suction cups to match the shape and size of the workpiece. The suction blocks are suitable for groove spacings of 30x30 mm, 40x40 mm or 50x50 mm.

The Steel-Plate is screwed to the existing grooved table. The vacuum is supplied through holes located above the grooves. Unused holes are sealed with sealing magnets.

This is mounted just like the Steel-Plate, but the vacuum is supplied via magnetic valves which open when a Mono- / Quad-Base-T is placed on top of them.

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From a Console table to the Innospann Solution

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Introduction to Innospann Original machine table

Console table

Intermediate plate with slots for vacuum supply The slotted plate made by the customer is secured to the smooth table to supply the vacuum to the subsequently mounted Steel-Plate. The smooth table is not damaged by this.

Possible Innospann systems

Steel-Plate (P. 8)

Steel-Plate-T (P. 9)

Adapter-Plate (P. 22ff)

The Steel-Plate is screwed to the existing grid table. The vacuum is supplied through holes located above the grooves. Unused holes are sealed with sealing magnets.

This is mounted just like the Steel-Plate, but the vacuum is supplied via magnetic valves which open when a Mono- / Quad-Base-T is placed on top of them.

Adapter-Plates are placed directly on the console system and can accept either Quad-Bases or Mono-Bases. Unused holes are sealed with sealing magnets.

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Innospann Steel-Plate For precise machining, Steel-Plate is made of 3-mm-thick stainless steel; for less stringent requirements in regard to tolerance, it is made of galvanized steel (version Steel-Plate-LC). The plate is adjusted to the dimensions of the existing machine table. Both Quad-Base and Mono-Base can be positioned as required. The laser-etched grid markings serve as an orientation aid in the positioning (not with the LC version). Vacuum openings that are not covered can be sealed manually using magnetic sealing plugs. These are available as accessories (p. 13). The Innospann Steel-Plate is suitable for flexible retrofitting on all machines with smooth, grid or console tables. On machines with grid tables, the Steel-Plate can be mounted directly on the machine table.

Innospann Steel-Plate

The Steel-Plate is available in two different versions: • For Quad-Base, with valves spaced 150 mm apart (requires about 40 sealing magnets per square metre) • For Mono-Base with valves spaced 75 mm apart (requires about 160 sealing magnets per square metre)

Steel-Plate for Quad-Base Type Steel-Plate for Quad-Base Steel-Plate-LC for Quad-Base Quad-Base Suction cup 1 Suction cup 2 Suction cup 3

Dimensions As required As required 175x175x22 mm* 80x80x30 mm 80x40x30 mm 80x28x30 mm

Article No. 10.01.14.99999 10.01.14.99999 10.01.15.00001 10.01.15.00003 10.01.15.00004 10.01.15.00005

Quad-Base

Steel-Plate for Mono-Base Type Steel-Plate for Mono-Base Steel-Plate-LC for Mono-Base Mono-Base

Suction cup 1 Suction cup 2 Suction cup 3 Suction cup 4

Dimensions As required As required 80x80x8 mm* 80x80x22 mm* 80x80x42 mm* 80x80x67 mm* 80x80x30 mm 80x40x30 mm 80x28x30 mm 100x100x30 mm

Article No. 10.01.14.99999 10.01.14.99999 10.01.15.00188 10.01.15.00009 10.01.15.00078 10.01.15.00079 10.01.15.00003 10.01.15.00004 10.01.15.00005 10.01.15.00403

* Overall height ( Hges) results from 3 mm Steel-Plate + height of Mono-Base or Quad-Base + height of cup

Mono-Base

Additional clamping possibilities Type Mechanical clamp**

Dimensions 175x175xH=52 mm 175x175xH=72 mm 175x175xH=97 mm

**Clamping range = 12 – 80 mm Clamping force 700 N, Stroke 10 mm

Suction cup 1

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Mechanical clamp

Article No. 10.01.15.00270 10.01.15.00140 10.01.15.00254

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Innospann Systems

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Innospann Steel-Plate-T

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Innospann-Systems

Steel-Plate-T and Steel-Plate-T-LC have integrated magnetic valves. This means that uncovered vacuum opening no longer need to be manually sealed with magnetic sealing plugs, and Mono-Base-T and Quad-Base-T can be mounted directly onto the respective Steel-Plate-T and positioned as required in the area of the valves. The vacuum blocks are prefixed magnetically, and the workpieces are clamped by using vacuum. Innospann Steel-Plate-T is suitable for all machines with smooth, grid and console tables. Steel-Plate-T is available in two different versions: • For Quad-Base-T with valves spaced 150 mm apart • For Mono-Base-T with valves spaced 75 mm apart Innospann Steel-Plate-T

Steel-Plate-T for Quad-Base-T Type Steel-Plate-T for Quad-Base-T Steel-Plate-T-LC for Quad-Base-T Quad-Base-T Suction cup 1 Suction cup 2 Suction cup 3

Dimensions As required As required 175x175x22 mm* 80x80x30 mm 80x40x30 mm 80x28x30 mm

Article No. 10.01.14.99999 10.01.14.99999 10.01.15.00153 10.01.15.00003 10.01.15.00004 10.01.15.00005

Steel-Plate-T for Mono-Base-T Type Steel-Plate-T for Mono-Base-T Steel-Plate-T-LC for Mono-Base-T Mono-Base-T Quad-Base-T

Suction cup 1 Suction cup 2 Suction cup 3

Dimensions As required As required 80x80x22 mm* 80x80x42 mm* 80x80x67 mm* 80x80x30 mm 80x40x30 mm 80x28x30 mm

Article No. 10.01.14.99999 10.01.14.99999 10.01.15.00145 10.01.15.00154 10.01.15.00155 10.01.15.00003 10.01.15.00004 10.01.15.00005

* Overall height ( Hges) results from 3 mm Steel-Plate + height of Mono-Base or Quad-Base + height of cup

Additional clamping possibilities Type Mechanical clamp**

Dimensions 175x175xH=52 mm 175x175xH=72 mm 175x175xH=97 mm

Article No. 10.01.15.00273 10.01.15.00272 10.01.15.00256

**Clamping range = 12 – 80 mm Clamping force 700 N, Stroke 10 mm Mono-Base-T

Suction cup 2

Mechanical clamp

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Vacuum Blocks for Grid Tables The grid table vacuum blocks can be positioned very quickly. These vacuum blocks not only permit the handling of multipleworkpiece heights they also allow for complex machining of corners and edges. Fits to all CNC machining centers with grid dimensions from 30x30 mm, 40x40 mm and 50x50 mm as well as a groove of 5x5 to 7x7 mm. The vacuum blocks are inserted into the existing grid according to the workpiece and equipped with the required vacuum blocks. Various heights for complex lateral machining are realized with the Mini-Plate-R and Quad-Base-R with standard adapter rings that are available as accessory parts (p. 13). Innospann grid table vacuum blocks

Mini-Plate-R Flexible solution, suction cups can be positioned freely. System consists of Mini-Plate-R, Mono-Base-8 and suction cups. Overall height: 45 mm Type Dimensions Article No. Mini-Plate-R R 30/50 mm 175x175x7 mm 10.01.15.00184 Mono-Base-8 80x80x8 mm 10.01.15.00188 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005

Quad-Base-R Standard solution. Suction cups are plugged in and can be turned endlessly. Overall height: 45 mm Type Dimensions Article No. Quad-Base-R R 30/50 mm 175x175x15 mm 10.01.15.00183 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005

Mini-Plate-R

Mono-Base-R Flexible solution. Mono-Base-R is can be positioned freely on the table. System consists of Mono-Base-15 and suction cups Overall height: 45 mm Type Dimensions Article No. Mono-Base-R R 40 mm 90x90x15 mm 10.01.15.00380 Mono-Base-R R 30 mm 96x96x15 mm 10.01.15.00286 Mono-Base-R R 50 mm 110x110x15 mm 10.01.15.00372 Suction cup 1 80x80x30 mm 10.01.15.00003 Suction cup 2 80x40x30 mm 10.01.15.00004 Suction cup 3 80x28x30 mm 10.01.15.00005 Suction cup 4 100x100x30 mm 10.01.15.00403

Quad-Base-R

Mini-Plate

Mono-Base-R 90x90x15 mm

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Mono-Base-R 90x90x15 mm with suction cup 2 80x40x30 mm

Type Mini-Plate 40/50 Mini-Plate 30 Mini-Plate 27.5 Mini-Plate Others Mono-Base Suction cup 1 Suction cup 2 Suction cup 3

R 40/50 mm R 30 mm R 27.5 mm

Dimensions 212x212x8 mm 212x212x8 mm 212x212x8 mm Others 80x80x22 mm 80x80x30 mm 80x40x30 mm 80x28x30 mm

Article No. 10.01.14.00004 10.01.14.00014 10.01.14.00017 10.01.14.99999 10.01.15.00009 10.01.15.00003 10.01.15.00004 10.01.15.00005

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Innospann-Systems

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Additional Vacuum Blocks for Grid Tables

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Innospann-Systeme

The vacuum blocks for grid tables can be inserted quickly while also allowing flexibility in where they are positioned. With the various product variants, both large-sized parts and very narrow and curved parts can be clamped. Adapter ring ISAP-R, which fits all common grid dimensions, is used as a mounting adapter for vacuum blocks of type VC-B for Biesse* CNC machines. The vacuum blocks are already equipped with sensing valves (TV) as standard. This allows the uncovered vacuum blocks to remain on the machining table. Adapter ring ISAP-R is often used when another machining center with a grid table is used in addition to a CNC machining center from Biesse*. In this case, the VCBL-B vacuum blocks can be used for both machine types. Mechanical clamp

The mechanical clamp series ensures that even with very narrow workpieces such as window frames, sufficient holding force can be generated.

Adapter ring for grid tables

Adapter ring ISAP-R

Adapter ring ISAP-R with VCBL-B 120x50x29 mm

For use with suction blocks VC-B Overall height: 45 mm Type ISAP-R R 30/40 mm R 50 mm VCBL-B 140x115x29.0 TV VCBL-B 125x75x29.0 TV VCBL-B 120x50x29.0 TV VCBL-B 130x30x29.0 TV

Dimensions 130x130x16 mm 160x160x16 mm 140x115x29 mm 125x75x29 mm 120x50x29 mm 130x30x29 mm

Article No. 10.01.15.00279 10.01.15.00296 10.01.12.01136 10.01.12.01152 10.01.12.01151 10.01.12.01149

VC-R 120x120 mm

Adapter ring ISAP-R

Adapter ring ISAP-R with VCBL-B 140x115x29 mm

The upper part of this suction block can be turned freely and the entire suction block can be rotated eccentrically on the base plate. The upper suction plates are replaceable. Type A with additional lift-off system Type Dimensions Article No. VC-R 120x120 R 30/50 mm 175x175x45 mm 10.01.12.01102 VC-R 120x120 A R 30/50 mm 175x175x45 mm 10.01.12.01057

Additional clamping possibilities Type Mechanical clamp**

Dimensions Article No. R 30/50 mm 175x175x45 mm 10.01.15.00244 R 40 mm 212x212x45 mm 10.01.12.01720

**Clamping range = 12 â&#x20AC;&#x201C; 80 mm Clamping force 700 N, Stroke 10 mm

Mechanical clamp

VC-R 120x120 mm

* Biesse is a registered and protected trademark of the Biesse Group. The articles listed here are products of J. Schmalz GmbH that have been designed to fit CNC milling machines from Biesse.

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Vacuum Blocks for Smooth Tables Mono-Base-G The Innospann Mono-Base-G with hose connection is designed for universal use on all CNC machine tools with smooth tables. The system characterizes damage-free clamping, highest level of precision and maximum holding force. Mono-Base-G has two vacuum connections: The Mono-Base-G is prefixed onto the machine table via the first connection in order to secure it against shifting during workpiece handling. The second connection provides a secure and precise clamping of the workpiece.

Mono-Base-G Mono-Base-G

Type Mono-Base-G Mono-Base-G Suction cup 1 Suction cup 2 Suction cup 3

Dimensions 80x80x55 mm* 80x80x70 mm* 80x80x30 mm 80x40x30 mm 80x28x30 mm

Article No. 10.01.15.00128 10.01.15.00156 10.01.15.00003 10.01.15.00004 10.01.15.00005

* Overall height ( Hges) results from height of Mono-Base + height of cup Hose nozzle diameter 6 mm

Mono-Base-G

Quad-Base-G Like the Mono-Base-G, the Quad-Base-G has two vacuum connections for prefixing and clamping of the workpiece. The Quad-Base-G can accommodate up to four vacuum blocks and is delivered with four sealing covers. Vacuum blocks and adapter rings for various heights are available as accessories (p. 13). For the lifting of heavy workpieces, the Quad-Base-G can also be equipped with lift-off vacuum blocks (p. 13). The Quad-Base-G Special is available for accommodating vacuum stops for precise workpiece positioning.

Quad-Base-G

Quad-Base-G Type Quad-Base-G Quad-Base-G Special**

Dimensions 175x175x22 mm* 175x175x22 mm*

Article No. 10.01.15.00007 10.01.15.00008

* Overall height results from height of Quad-Base + height of cup Hose nozzle diameter 6.5 mm **For vacuum stop, lift-off suction cup, etc.

Note: For additional suction blocks for smooth table systems, see vacuum blocks VC-G on Pages 16 â&#x20AC;&#x201C;17.

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Innospann-Systems

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Accessories and Spare Parts

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Innospann-Systems

Vacuum stop

Magnetic stop

Intermediate ring

Friction plate

Suction cup 1 TV

Sealing magnets

Gaskets

Lift-off suction cup

Innospann stop systems Type Vacuum stop Magnetic stop Magnetic stop Magnetic stop

Dimensions H=70 mm H=95 mm H=120 mm

Innospann intermediate ring Article No. 10.01.15.00384 10.01.15.00012 10.01.15.00013 10.01.15.00014

Type For use with Steel-Plate and Steel-Plate-T (H=3 mm)

Dimensions H = 15 mm H = 20 mm H = 34 mm H = 40 mm H = 45 mm H = 48 mm

Article No. 10.01.15.00052 10.01.15.00053 10.01.15.00228 10.01.15.00073 10.01.15.00054 10.01.15.00055

Innospann sealing magnets Unused vacuum openings on the Steel-Plate must be sealed with the aid of sealing magnets. (Set consists of 4 pieces) Type Dimensions Article No. Sealing magnets Ø 19 mm 10.01.14.00847

Innospann solenoid valves Type Magnetic valve

Dimensions Ø 25 mm

Innospann friction plate for suction cups Type Cup 1 Cup 2 Cup 3 Cup 4

Dimensions 66x66 mm 66x28 mm 66x14 mm 86x86 mm

Article No. 10.01.15.00017 10.01.15.00018 10.01.15.00019 10.01.15.00402

Article No. 10.01.15.00133

Innospann gaskets for suction cups Innospann suction cups Type Suction cup 1 Suction cup 2 Suction cup 3 Suction cup 1 Suction cup 2 Suction cup 3 Suction cup 4 Suction cup 1 TV Suction cup 2 TV Suction cup 4 TV Lift-off suction cup Lift-off suction cup

Dimensions 80x80x16 mm 80x40x16 mm 80x28x16 mm 80x80x30 mm 80x40x30 mm 80x28x30 mm 100x100x30 mm 80x80x30 mm 80x40x30 mm 100x100x30 mm 80x80x30 mm 80x80x45 mm

Article No. 10.01.15.00209 10.01.15.00210 10.01.15.00211 10.01.15.00003 10.01.15.00004 10.01.15.00005 10.01.15.00403 10.01.15.00303 10.01.15.00305 10.01.15.00405 10.01.15.00266 10.01.15.00195

Type Cup 1 Cup 2 Cup 3 Cup 4

Dimensions 81x81 mm 81x43 mm 81x31 mm 100x100 mm

Article No. 10.01.15.00020 10.01.15.00021 10.01.15.00022 10.01.15.00404

Innospann filter for friction plate Type Filter

Dimensions Ø 11 mm

Article No. 10.07.01.00085

Innospann sealing cord Type Dimensions For standard suction cups 10x4x1000 mm For bottom of Quad-Base(-G) Ø 8x1000 mm

Article No. 10.01.15.00062 10.07.04.00002

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Retrofitting with Innospann PA01009512_GB_USA_Inhalt.pdf

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Retrofitting Examples

Grid table converted with a Steel-Plate

Grid table converted with a Steel-Plate with Mono-Base and various suction cups (standard conversion)

Smooth table converted with a Steel-Plate-T with Quad-Base-T and various suction cups

Smooth table converted with a Steel-Plate-T with Mono-Base-T and various suction cups, mounted directly on intermediate grooved plate

Console table converted with a Steel-Plate with Mono-Base and various suction cups

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Spare Parts for CNC Machining Centers Large Range of Vacuum Blocks Long Product Lifetime Easy Replacement of Spare Suction Plates Vacuum clamping systems from Schmalz are used on machines made by many different manufacturers. Depending on the types and applications of the machines, the following systems are used: • VC-G (with hose connections, for smooth tables), • VC-T (hose-free), • VC-K1 or VC-K2 (for Schmalz consoles with single or two circuits). Schmalz offers a large number of spare parts both for Schmalz vacuum clamping systems and for systems of other manufacturers. Allowing for the highest quality and functionality, all Schmalz products are designed for efficient production.

The highlights at a glance: Holding force: Vacuum force up to 850 N and a horizontal holding force of 600 N! The systems hold workpieces safely, even at high cutting forces! Hose-free versions: Permit quick positioning of the vacuum blocks without hoses (no danger of collisions). Flexibility: Large selection of various vacuum block types and heights. Dimensional accuracy: Defined supports guarantee a dimensional accuracy of within +/- 0.06 mm (measured under standard conditions). Lifetime: High-quality, hard-wearing plastic materials guarantee a long operational lifetime. Replacement suction plates: The suction plates can be replaced very quickly and easily. Lift-off system: An integrated lift-off system (optional) permits heavy workpieces to be slid horizontally without damage to the sealing lips.

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Vacuum Blocks VC-G

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Applications •The proven vacuum clamping system VC-G with hose connection (Hose sleeve D = 10 mm), height h = 100 ± 0,06 mm (depends on type), can be used universally on any CNC machine with a smooth table •It guarantees damage-free clamping, highest precision and maximum holding forces •Available as an accessory for all VC-G vacuum blocks: Hose set, consisting of 1.5 m hose with connection nipples, Article No.: 10.01.12.00203

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Vacuum blocks VCBL-G 120x120 • Suction block (plastic body) with hose connections for smooth tables • Top and bottom suction plates are easily replaceable Ordering data vacuum blocks Type Article No. VCBL-G 120x120x100 10.01.12.00053 Ordering data spare parts vacuum block VCBL-G 120x120 Type Article No. Suction plate (top) 10.01.12.00010 Suction plate (bottom) 10.01.12.00063 container

Vacuum blocks VCBL-G 120x120 with lifting system (AS) • Vacuum block (plastic body) with hose connections for smooth tables • Top and bottom suction plates are easily replaceable • The integrated lifting system simplifies positioning of the workpiece Ordering data vacuum blocks Type Article No. VCBL-G 120x120x100 AS 10.01.12.00054 Ordering data spare parts vacuum block VCBL-G 120x120 AS Type Article No. Suction plate (top) 10.01.12.00010 Suction plate (bottom) 10.01.12.00063 container

Vacuum blocks VCBL-G 125x75 • Vacuum block (plastic body) with hose connections for smooth tables • Top and bottom suction plates are easily replaceable • For narrow workpieces Ordering data vacuum blocks Type Article No. VCBL-G 125x75x100 10.01.12.00056 Ordering data spare parts vacuum block VCBL-G 125x75 Type Article No. Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00063

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For Smooth Table Systems

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Vacuum Blocks VC-G PA01009512_GB_USA_Inhalt.pdf

PA01009512_GB_USA_Inhalt.pdf

For Smooth Table Systems container

Vacuum blocks VCBL-G 120x50 • Vacuum block (plastic body) with hose connections for smooth tables • Top and bottom suction plates are easily replaceable • For narrow workpieces Ordering data vacuum blocks Type Article No. VCBL-G 120x50x100 10.01.12.00055 Ordering data spare parts vacuum block VCBL-G 120x50 Type Article No. Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00063 container

Vacuum blocks VCBL-G 130x30 • Vacuum block (plastic body) with hose connections for smooth tables • Top and bottom suction plates are easily replaceable, top suction surface with friction plate and sealing frame • For narrow workpieces Ordering data vacuum blocks Type Article No. VCBL-G 130x30x100 10.01.12.00059 Ordering data spare parts vacuum block VCBL-G 130x30 Type Article No. Friction plate (top) 10.01.12.00723 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Suction plate (bottom) 10.01.12.00063 container

Vacuum blocks VCBLS-G 140x115 for templates • Vacuum block (plastic body) with hose connection for smooth tables • Top and bottom suction plates are easily replaceable, top suction plate not replaceable • Top suction plate is divided into 2 suction areas: Suction area 1 holds the template, Suction area 2 clamps the workpiece onto the template Ordering data vacuum blocks Type Article No. VCBLS-G 140x115x75 10.01.12.00875 Ordering data spare parts vacuum block VCBLS-G 140x115 for templates Type Article No. Suction plate (bottom) 10.01.12.00063 container

Mechanical clamp VCMC-G 154x128 • Mechanical clamp (aluminum body) with hose connections for smooth tables • Mechanical clamp is fixed on the smooth table with the aid of a vacuum circuit • Narrow and curved workpieces, frameworks, etc. are clamped mechanically by vacuum Ordering data mechanical clamp Type VCMC-G 154x128x85 25-100* VCMC-G 154x128x100 10-100**

Article No. 10.01.12.01995 10.01.12.01997

*Clamping range (z) = 25-100 mm, Clamping force 700 N, Stroke 25 mm, Hose diameter D = 6 mm, height (H) = 100 mm **Clamping range (z) = 10-100 mm, Clamping force 700 N, Stroke 40 mm, Hose diameter D = 6 mm, height (H) = 85 mm

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Vacuum Blocks VC-T

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Applications •The hose-free vacuum clamping system VC-T for CNC machining centers with a smooth or grid table •The vacuum blocks with height h = 100 ± 0.06 mm (depends on type) can be positioned quickly and freely to match the workpiece •Both the workpiece and the vacuum blocks themselves are fixed to the CNC table using vacuum •Suitable for retrofitting existing CNC-machines

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Vacuum blocks VCBL-T 120x120 • Vacuum block (plastic body) for hose-free clamping system VC-T • Top suction plate and bottom sealing frame are easily replaceable Ordering data vacuum blocks Type Article No. VCBL-T 120x120x100 10.01.12.00001 Ordering data spare parts vacuum block VCBL-T 120x120 Type Article No. Suction plate (top) 10.01.12.00010 Sealing frame (bottom) 10.01.12.00013 container

Vacuum blocks VCBL-T 120x120 with lifting system (AS) • Vacuum block (plastic body) for hose-free clamping system VC-T • Top suction plate and bottom sealing frame are easily replaceable • The integrated lifting system simplifies positioning of the workpiece Ordering data vacuum blocks Type Article No. VCBL-T 120x120x100 AS 10.01.12.00002 Ordering data spare parts vacuum block VCBL-T 120x120 AS Type Article No. Suction plate (top) 10.01.12.00010 Sealing frame (bottom) 10.01.12.00013 container

Vacuum blocks VCBL-T 125x75 • Vacuum block (plastic body) for hose-free clamping system VC-T • Top suction plate and bottom sealing frame are easily replaceable • For narrow workpieces Ordering data vacuum blocks Type Article No. VCBL-T 125x75x100 10.01.12.00003 Ordering data spare parts vacuum block VCBL-T 125x75 Type Article No. Suction plate (top) 10.01.12.00011 Sealing frame (bottom) 10.01.12.00013

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For Smooth Aluminum Table Systems

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Vacuum Blocks VC-T PA01009512_GB_USA_Inhalt.pdf

PA01009512_GB_USA_Inhalt.pdf

For Smooth Aluminum Table Systems container

Vacuum blocks VCBL-T 120x50 • Vacuum block (plastic body) for hose-free clamping system VC-T • Top suction plate and bottom sealing frame are easily replaceable • For narrow workpieces Ordering data vacuum blocks Type Article No. VCBL-T 120x50x100 10.01.12.00004 Ordering data spare parts vacuum block VCBL-T 120x50 Type Article No. Suction plate (top) 10.01.12.00012 Sealing frame (bottom) 10.01.12.00013 container

Vacuum blocks VCBL-T 130x30 • Vacuum block (plastic body) for hose-free clamping system VC-T • Top suction plate and bottom sealing frame are easily replaceable, top suction surface with friction plate and sealing frame • For narrow workpieces Ordering data vacuum blocks Type Article No. VCBL-T 130x30x100 10.01.12.00117 Ordering data spare parts vacuum block VCBL-T 130x30 Type Article No. Suction plate (top) 10.01.12.00723 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Sealing frame (bottom) 10.01.12.00013 container

Vacuum blocks VCBL-T 120x50 with clamping lever (SH) • Vacuum block (plastic body) for hose-free clamping system VC-T • Top suction plate and bottom sealing frame are easily replaceable • With mechanical clamping lever for additional clamping of narrow workpieces Ordering data vacuum blocks Type Article No. VCBL-T 120x50x100 SH 10.01.12.00009 Ordering data spare parts vacuum block VCBL-T 120x50 SH Type Article No. Suction plate (top) 10.01.12.00012 Sealing frame (bottom) 10.01.12.00013 container

Vacuum blocks VCBLS-T 140x115 for templates • Vacuum block (plastic body) for hose-free clamping system VC-T • Bottom sealing frame is easily replaceable, top suction plate not replaceable • Top suction plate is divided into 2 suction areas: Suction area 1 holds the template, Suction area 2 clamps the workpiece onto the template Ordering data vacuum blocks Type Article No. VCBLS-T 140x115x75 10.01.12.00005 Ordering data spare parts vacuum block VCBLS-T 140x115 for templates Type Article No. Sealing frame (bottom) 10.01.12.00013

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Vacuum Blocks VC-K1

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Applications •The hose-free vacuum clamping system VC-K1 for CNC machines with single-circuit system •The vacuum blocks with the height h = 50 / 85 ± 0.06 mm (depends on type), are fixed on the consoles with mechanical clamps to prevent them from moving during the handling of the workpiece •The workpiece and the vacuum blocks are then securely and precisely clamped with the aid of a vacuum for machining

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Vacuum blocks VCBL-K1 140x115 / VCBL-K1 140x115 with sensing valve (TV) • Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system • Top and bottom suction plates are easily replaceable Ordering data vacuum blocks Type Article No. VCBL-K1 140x115x50 10.01.12.00210 VCBL-K1 140x115x50 TV 10.01.12.00369 VCBL-K1 140x115x85 10.01.12.01553 Ordering data spare parts vacuum block VCBL-K1 140x115 Type Article No. Suction plate (top) 10.01.12.00488 Suction plate (bottom) 10.01.12.00228 container

Vacuum blocks VCBL-K1 125x75 / VCBL-K1 125x75 with sensing valve (TV) • Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system • Top and bottom suction plates are easily replaceable • For narrow workpieces

Version for longitudinal mounting (L)

PA01009512_GB_USA_Inhalt.pdf

Ordering data vacuum blocks Type Article No. VCBL-K1 125x75x50 Q 10.01.12.00211 VCBL-K1 125x75x50 Q TV 10.01.12.00370 VCBL-K1 125x75x85 Q 10.01.12.01554 VCBL-K1 125x75x50 L 10.01.12.00230 VCBL-K1 125x75x50 L TV 10.01.12.00371 VCBL-K1 125x75x85 L 10.01.12.01555 Ordering data spare parts vacuum block VCBL-K1 125x75 Type Article No. Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00228

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For Schmalz Consoles, Single-Circuit Vacuum Systems

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Vacuum Blocks VC-K1 PA01009512_GB_USA_Inhalt.pdf

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For Schmalz Consoles, Single-Circuit Vacuum Systems container

Vacuum blocks VCBL-K1 120x50 • Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system • Top and bottom suction plates are easily replaceable • For narrow workpieces

Version for longitudinal mounting (L)

Ordering data vacuum blocks Type Article No. VCBL-K1 120x50x50 Q 10.01.12.00770 VCBL-K1 120x50x85 Q 10.01.12.01689 VCBL-K1 120x50x50 L 10.01.12.00769 VCBL-K1 120x50x85 L 10.01.12.01690 Ordering data spare parts vacuum block VCBL-K1 120x50 Type Article No. Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00228

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Vacuum blocks VCBL-K1 130x30 • Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system • Top and bottom suction plates are easily replaceable, top suction surface with friction plate and sealing frame • For narrow workpieces

Version for transverse mounting (Q)

Ordering data vacuum blocks Type Article No. VCBL-K1 130x30x50 Q 10.01.12.00379 VCBL-K1 130x30x85 Q 10.01.12.01691 VCBL-K1 130x30x50 L 10.01.12.00378 VCBL-K1 130x30x85 L 10.01.12.01692 Ordering data spare parts vacuum block VCBL-K1 130x30 Type Article No. Suction plate (top) 10.01.12.00702 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Suction plate (bottom) 10.01.12.00228

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Vacuum blocks VCBLS-K1 140x115 for templates • Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system • Bottom suction plate is easily replaceable, top suction plate not replaceable • Top suction plate is divided into 2 suction areas: Suction area 1 holds the template (with separate vacuum connection), Suction area 2 clamps the workpiece onto the template Ordering data vacuum blocks Type Article No. VCBLS-K1 140x115x50 10.01.12.00275 Ordering data spare parts vacuum block VCBLS-K1 140x115 for templates Type Article No. Suction plate (bottom) 10.01.12.00228

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Vacuum Blocks VC-K1

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Vacuum blocks VCBL-K1 125x75 with rotating top 360° / VCBL-K1 120x50 with rotating top 360° • Vacuum block (plastic body) with mechanical clamps for Schmalz single-circuit system • Top and bottom suction plates are easily replaceable • Top section plate can be rotated 360° Ordering data vacuum blocks Type Article No. VCBL-K1 125x75x50 D-360 10.01.12.00497 VCBL-K1 120x50x50 D-360 10.01.12.00825 VCBL-K1 125x75x85 D-360 10.01.12.01557 VCBL-K1 120x50x85 D-360 10.01.12.01556 Ordering data spare parts vacuum block VCBL-K1 125x75 Type Article No. Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00228 Ordering data spare parts vacuum block VCBL-K1 120x50 Type Article No. Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00228 container

Mechanical clamp VCMC-K1 154x128 • Mechanical clamp (aluminum body) with mechanical clamps for Schmalz profiles with single-circuit system • Mechanical clamp is fixed on the console with the aid of a separate vacum connection • Narrow and curved workpieces, frameworks, etc. are clamped mechanically by vacuum Ordering data mechanical clamp Type VCMC-K1 154x128x50 12-80* VCMC-K1 154x128x85 25-100**

Article No. 10.01.12.00781 10.01.12.01926

*Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Hose diameter D = 6 mm, Height (H) = 85 mm **Clamping range (z) = 25-100 mm, Clamping force 700 N, Stroke 25 mm, Hose diameter D = 6 mm, Height (H) = 50 mm container

Adapter-Plate ISAP-K1 300x200 • The Adapter-Plate is used for mounting Quad-Base or Mono-Base and can be mounted directly on Schmalz consoles with single-circuit system • It is particularly suitable for a careful clamping of narrow and curved workpieces • Can be used together with standard vacuum blocks Ordering data Adapter-Plate Type Article No. ISAP-K1 300x200x8 10.01.14.00025 Ordering accessories data Adapter-Plate ISAP-K1 300x200 Type Article No. ISMB 80x80x26 10.01.15.00214 ISMB 80x80x61 10.01.15.00414 ISCUP Cup 1 80x80x16 10.01.15.00209 ISCUP Cup 2 80x40x16 10.01.15.00210 ISCUP Cup 3 80x28x16 10.01.15.00211

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For Schmalz Consoles, Single-Circuit Vacuum Systems

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Vacuum Blocks VC-K2, Height = 100 mm PA01009512_GB_USA_Inhalt.pdf

PA01009512_GB_USA_Inhalt.pdf

For Schmalz Consoles, Two-Circuit Vacuum Systems container chapter

Applications •The hose-free vacuum clamping system VC-K2 for CNC machines with two-circuit system •The vacuum blocks, with the height h = 100 ± 0.06 mm (depends on type), are fixed on the consoles by means of vacuum in order to prevent them from moving during the handling of the workpiece •A second vacuum circuit then clamps the workpiece and the vacuum blocks securely and precisely on the consoles

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Vacuum blocks VCBL-K2 140x115 / VCBL-K2 140x115 with lifting system (AS) • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable Ordering data vacuum blocks Type Article No. VCBL-K2 140x115x100 10.01.12.00445 VCBL-K2 140x115x100 AS 10.01.12.00446 Ordering data spare parts vacuum block VCBL-K2 140x115 Type Article No. Suction plate (top) 10.01.12.00488 Suction plate (bottom) 10.01.12.00798 container

Vacuum blocks VCBL-K2 125x75 • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable • For narrow workpieces

Version for transverse mounting (Q)

Ordering data vacuum blocks Type Article No. VCBL-K2 125x75x100 Q 10.01.12.00447 VCBL-K2 125x75x100 L 10.01.12.00506 Ordering data spare parts vacuum block VCBL-K2 125x75 Type Article No. Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00798

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Vacuum blocks VCBL-K2 120x50 • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable • For narrow workpieces

Version for longitudinal mounting (L)

Ordering data vacuum blocks Type Article No. VCBL-K2 120x50x100 Q 10.01.12.00126 VCBL-K2 120x50x100 L 10.01.12.00853 Ordering data spare parts vacuum block VCBL-K2 120x50 Type Article No. Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00798

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Vacuum Blocks VC-K2, Height = 100 mm

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Vacuum blocks VCBL-K2 130x30 • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable, top suction surface with friction plate and sealing rubber • For narrow workpieces

Version for transverse mounting (Q)

Ordering data vacuum blocks Type Article No. VCBL-K2 130x30x100 Q 10.01.12.00854 VCBL-K2 130x30x100 L 10.01.12.00855 Ordering data spare parts vacuum block VCBL-K2 130x30 Type Article No. Suction plate (top) 10.01.12.00723 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Suction plate (bottom) 10.01.12.00798

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Vacuum blocks VCBLS-K2 140x115 for templates • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Bottom suction plate is easily replaceable, top suction plate not replaceable • Top suction plate is divided into 2 suction areas: Suction area 1 holds the template, Suction area 2 clamps the workpiece onto the template Ordering data vacuum blocks Type Article No. VCBLS-K2 140x115x75 10.01.12.00856 Ordering data spare parts vacuum block VCBLS-K2 140x115 for template Type Article No. Suction plate (bottom) 10.01.12.00798 container

Vacuum blocks VCBL-K2 125x75 with rotating top 360° • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable • Top of vacuum block can be rotated 360° Ordering data vacuum blocks Type Article No. VCBL-K2 125x75x100 D-360 10.01.12.01079 Ordering data spare parts vacuum block VCBL-K2 125x75 Type Article No. Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00798 container

Vacuum blocks VCBL-K2 120x50 with rotating top 360° • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable • Top of vacuum block can be rotated 360° Ordering data vacuum blocks Type Article No. VCBL-K2 120x50x100 D-360 10.01.12.01020 Ordering data spare parts vacuum block VCBL-K2 120x50 Type Article No. Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00798

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For Schmalz Consoles, Two-Circuit Vacuum Systems

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Vacuum Blocks VC-K2, Height = 100 mm PA01009512_GB_USA_Inhalt.pdf

PA01009512_GB_USA_Inhalt.pdf

For Schmalz Consoles, Two-Circuit Vacuum Systems container

Mechanical clamp VCMC-K2 154x128 • Mechanical clamp (aluminum body) for Schmalz profiles with two-circuit system • Mechanical clamp is fixed on the console by vacuum • Narrow and curved workpieces, frame parts, etc. are clamped mechanically by vacuum Ordering data mechanical clamp Type VCMC-K2 154x128x100 10-100*

Article No. 10.01.12.01885

*Clamping range (z) = 10-100 mm, Clamping force 700 N, Stroke 40 mm, Height (H) = 100 mm container

Mechanical clamp VCMC-K2 154x128 with fixing flap (FI) • Mechanical clamp (aluminum body) for Schmalz profiles with two-circuit system • Mechanical clamp is fixed on the console by vacuum and fixing flap • Narrow and curved workpieces, frame parts, etc. are clamped mechanically by vacuum Ordering data mechanical clamp Type VCMC-K2 154x128x100 10-100*

Article No. 10.01.12.01962

*Clamping range (z) = 25-100 mm, Clamping force 700 N, Stroke 25 mm, Height (H) = 100 mm container

Adapter-Plate ISAP-K2 200x200 • The Adapter-Plate is used for mounting Quad-Base or Mono-Base and can be mounted directly on Schmalz consoles with two-circuit system • It is particularly suitable for a careful clamping of narrow and curved workpieces • Can be used together with standard vacuum blocks Ordering data Adapter-Plate Type Article No. ISAP-K2 200x200x28 10.01.14.00029 Ordering accessories data Adapter-Plate ISAP-K2 200x200 Type Article No. ISMB 80x80x42 10.01.15.00078 ISCUP Cup 1 80x80x30 10.01.15.00003 ISCUP Cup 2 80x40x30 10.01.15.00004 ISCUP Cup 3 80x28x30 10.01.15.00005

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Vacuum Blocks VC-K2, Additional Heights

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Applications •The hose-free vacuum clamping system VC-K2 for CNC machines with two-circuit system •The vacuum blocks, with the height = h ± 0.06 mm (depends on type), are fixed on the consoles by means of vacuum in order to prevent them from moving during the handling of the workpiece •A second vacuum circuit then clamps the workpiece and the vacuum blocks securely and precisely on the consoles

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Vacuum blocks VCBL-K2 140x115 / VCBL-K2 140x115 with sensing valve (TV) • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable Ordering data vacuum blocks Type Article No. VCBL-K2 140x115x50 10.01.12.00626 VCBL-K2 140x115x50 TV 10.01.12.00627 VCBL-K2 140x115x75 10.01.12.02136 VCBL-K2 140x115x75 L TV 10.01.12.02195 VCBL-K2 140x115x125 10.01.12.02116 VCBL-K2 140x115x125 L TV 10.01.12.02128 Ordering data spare parts vacuum block VCBL-K2 140x115 Type Article No. Suction plate (top) 10.01.12.00488 Suction plate (bottom) 10.01.12.00798 container

Vacuum blocks VCBL-K2 125x75 / VCBL-K2 125x75 with sensing valve (TV) • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable

Version for transverse mounting (Q)

PA01009512_GB_USA_Inhalt.pdf

Ordering data vacuum blocks Type Article No. VCBL-K2 125x75x50 Q 10.01.12.00644 VCBL-K2 125x75x50 L 10.01.12.00628 VCBL-K2 125x75x50 Q TV 10.01.12.00645 VCBL-K2 125x75x50 L TV 10.01.12.00637 VCBL-K2 125x75x75 Q 10.01.12.02199 VCBL-K2 125x75x75 L 10.01.12.02200 VCBL-K2 125x75x75 Q TV 10.01.12.02201 VCBL-K2 125x75x75 L TV 10.01.12.02202 VCBL-K2 125x75x125 Q 10.01.12.02118 VCBL-K2 125x75x125 L 10.01.12.02124 VCBL-K2 125x75x125 Q TV 10.01.12.02129 VCBL-K2 125x75x125 L TV 10.01.12.02132 Ordering data spare parts vacuum block VCBL-K2 125x75 Type Article No. Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00798

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For Schmalz Consoles, Two-Circuit Vacuum Systems

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Vacuum Blocks VC-K2, Additional Heights PA01009512_GB_USA_Inhalt.pdf

PA01009512_GB_USA_Inhalt.pdf

For Schmalz Consoles, Two-Circuit Vacuum Systems container

Vacuum blocks VCBL-K2 120x50 / VCBL-K2 120x50 with sensing valve (TV) • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable

Version for transverse mounting (Q)

Ordering data vacuum blocks Type Article No. VCBL-K2 120x50x50 Q 10.01.12.00772 VCBL-K2 120x50x50 L 10.01.12.00771 VCBL-K2 120x50x75 Q 10.01.12.02203 VCBL-K2 120x50x75 L 10.01.12.02204 VCBL-K2 120x50x75 Q TV 10.01.12.02205 VCBL-K2 120x50x75 L TV 10.01.12.02206 VCBL-K2 120x50x125 Q 10.01.12.02119 VCBL-K2 120x50x125 L 10.01.12.02125 VCBL-K2 120x50x125 Q TV 10.01.12.02130 VCBL-K2 120x50x125 L TV 10.01.12.02133 Ordering data spare parts vacuum block VCBL-K2 120x50 Type Article No. Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00798

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Vacuum blocks VCBL-K2 130x30 / VCBL-K2 130x30 with sensing valve (TV) • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable, top suction surface with friction plate and sealing frame • For narrow workpieces

Version for longitudinal mounting (L)

Ordering data vacuum blocks Type Article No. VCBL-K2 130x30x50 Q 10.01.12.00646 VCBL-K2 130x30x50 L 10.01.12.00647 VCBL-K2 130x30x75 Q 10.01.12.02207 VCBL-K2 130x30x75 L 10.01.12.02208 VCBL-K2 130x30x75 Q TV 10.01.12.02209 VCBL-K2 130x30x75 L TV 10.01.12.02210 VCBL-K2 130x30x125 Q 10.01.12.02120 VCBL-K2 130x30x125 L 10.01.12.02126 VCBL-K2 130x30x125 Q TV 10.01.12.02131 VCBL-K2 130x30x125 L TV 10.01.12.02134 Ordering data spare parts vacuum block VCBL-K2 130x30 Type Article No. Suction plate (top) 10.01.12.00702 Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 Suction plate (bottom) 10.01.12.00798

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Vacuum blocks VCBLS-K2 140x115 for templates • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Bottom suction plate is easily replaceable, top suction plate not replaceable • Top suction plate is divided into 2 suction areas: Suction area 1 holds the template, Suction area 2 clamps the workpiece onto the template Ordering data vacuum blocks Type Article No. VCBLS-K2 140x115x50 10.01.12.00636 Ordering data spare parts vacuum block VCBLS-K2 140x115 for templates Type Article No. Suction plate (bottom) 10.01.12.00798

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Vacuum Blocks VC-K2, Additional Heights

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Vacuum blocks VCBL-K2 125x75 with rotating top 360° / VCBL-K2 120x50 with rotating top 360° • Vacuum block (plastic body) for Schmalz profiles with two-circuit system • Top and bottom suction plates are easily replaceable • Top suction plate can be rotated 360° Ordering data vacuum blocks Type Article No. VCBL-K2 125x75x50 D-360 10.01.12.00629 VCBL-K2 120x50x50 D-360 10.01.12.00874 VCBL-K2 125x75x75 D-360 10.01.12.02211 VCBL-K2 120x50x75 D-360 10.01.12.02212 VCBL-K2 125x75x125 D-360 10.01.12.02213 VCBL-K2 120x50x125 D-360 10.01.12.02214 Ordering data spare parts vacuum block VCBL-K2 125x75 Type Article No. Suction plate (top) 10.01.12.00011 Suction plate (bottom) 10.01.12.00798 Ordering data spare parts vacuum block VCBL-K2 120x50 Type Article No. Suction plate (top) 10.01.12.00012 Suction plate (bottom) 10.01.12.00798 container

Article No. 10.01.12.00737 10.01.12.02218 10.01.12.02217

*Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Height (H) = 50 mm **Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Height (H) = 75 mm ***Clamping range (z) = 10-100 mm, Clamping force 700 N, Stroke 40 mm, Height (H) = 125 mm container

Adapter-Plate ISAP-K2 200x200 • The Adapter-Plate is used for mounting Quad-Base or Mono-Base and can be mounted directly on Schmalz consoles with two-circuit system • It is particularly suitable for a careful clamping of narrow and curved workpieces • Can be used together with standard vacuum blocks Ordering data Adapter-Plate Type Article No. ISAP-K2 200x200x26 10.01.14.00117 Ordering accessories data Adapter-Plate ISAP-K2 200x200 Type Article No. ISMB 80x80x8 10.01.15.00188 ISZR-V 80x25 10.01.15.00295 ISZR-V 80x75 10.01.15.00489 ISCUP Cup 1 80x80x16 10.01.15.00209 ISCUP Cup 2 80x40x16 10.01.15.00210 ISCUP Cup 3 80x28x16 10.01.15.00211

PA01009512_GB_USA_Inhalt.pdf

For Schmalz Consoles, Two-Circuit Vacuum Systems

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Vacuum Blocks VC-B PA01009512_GB_USA_Inhalt.pdf

PA01009512_GB_USA_Inhalt.pdf

For CNC Machining Centers from Biesse* container chapter

Applications •The hose-free vacuum clamping system VC-B can be mounted in the vacuum block mountings of CNC machines made by Biesse* •The vacuum blocks with a height h = 29/48/74 ± 0.1 mm (depends on type) are pre-fixed in order to prevent them from moving during handling of the workpiece •The workpiece and the vacuum blocks are clamped securely and precisely by the vacuum

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Vacuum blocks VCBL-B 140x115 with sensing valve (TV) • Vacuum blocks (plastic body) for the vacuum block mountings • The upper suction plate is easily replaceable • With integrated sensing valve so that unused vacuum blocks can be left in the mounted position Ordering data vacuum blocks Type Article No. VCBL-B 140x115x29 TV 10.01.12.01136 VCBL-B 140x115x48 TV 10.01.12.01467 VCBL-B 140x115x74 TV 10.01.12.01416 Ordering data spare parts vacuum block VCBL-B 140x115 Type Article No. Suction plate (top) 10.01.12.00228 container

Vacuum blocks VCBL-B 125x75 with sensing valve (TV) • Vacuum blocks (plastic body) for the vacuum block mountings • The upper suction plate is easily replaceable • With integrated sensing valve so that unused vacuum blocks can be left in the mounted position Ordering data vacuum blocks Type Article No. VCBL-B 125x75x29 TV 10.01.12.01152 VCBL-B 125x75x48 TV 10.01.12.01468 VCBL-B 125x75x74 TV 10.01.12.01417 Ordering data spare parts vacuum block VCBL-B 125x75 Type Article No. Suction plate (top) 10.01.12.00011 container

Vacuum blocks VCBL-B 120x50 with sensing valve (TV) • Vacuum blocks (plastic body) for the vacuum block mountings • The upper suction plate is easily replaceable • With integrated sensing valve so that unused vacuum blocks can be left in the mounted position Ordering data vacuum blocks Type Article No. VCBL-B 120x50x29 TV 10.01.12.01151 VCBL-B 120x50x48 TV 10.01.12.01469 VCBL-B 120x50x74 TV 10.01.12.01418 Ordering data spare parts vacuum block VCBL-B 120x50 Type Article No. Suction plate (top) 10.01.12.00012

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Vacuum Blocks VC-B

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Vacuum blocks VCBL-B 130x30 with sensing valve (TV) • Vacuum blocks (plastic body) for the vacuum block mountings • The upper suction plate is easily replaceable, top suction surface with friction plate and sealing frame • With integrated sensing valve so that unused vacuum blocks can be left in the mounted position Ordering data vacuum blocks Type Article No. VCBL-B 130x30x29 TV 10.01.12.01149 VCBL-B 130x30x48 TV 10.01.12.01470 VCBL-B 130x30x74 TV 10.01.12.01419 Ordering data spare parts vacuum block VCBL-B 130x30 Type Article No. Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805 container

Mechanical clamp VCMC-B • Mechanical clamp (aluminum body) for the vacuum block mountings • Mechanical clamp is fixed on the vacuum block mounting • Narrow and curved workpieces, frame parts, etc. are clamped mechanically by vacuum Ordering data mechanical clamp Type VCMC-B D120x48* VCMC-B D120x74**

Article No. 10.01.12.01477 10.01.12.01479

*Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Height (H) = 48 mm **Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke 10 mm, Height (H) = 74 mm

Ordering accessories data mechanical clamp Type ISMB 80x80x8 ISZR-V 80x19 ISZR-V 80x45 ISCUP Cup 1 80x80x16 ISCUP Cup 2 80x40x16 ISCUP Cup 3 80x28x16

Article No. 10.01.15.00188 10.01.15.00388 10.01.15.00054 10.01.15.00209 10.01.15.00210 10.01.15.00211

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Adapter-Plate ISAP-B 195x195 • The Adapter-Plate can accommodate up to four Mono-Bases and be mounted directly in the vacuum block mountings • The workpiece and the Adapter-Plate are clamped securely and precisely by the vacuum • The plate is particularly suitable for clamping of narrow, curved workpieces • Can be used together with standard vacuum blocks Ordering data Adapter-Plate Type Article No. ISAP-B 195x195x5 10.01.14.00109 Ordering accessories data Adapter-Plate ISAP-B 195x195 Type Article No. ISMB 80x80x8 10.01.15.00188 ISZR-V 80x19 10.01.15.00388 ISZR-V 80x45 10.01.15.00054 ISCUP Cup 1 80x80x16 10.01.15.00209 ISCUP Cup 2 80x40x16 10.01.15.00210 ISCUP Cup 3 80x28x16 10.01.15.00211

Can be inserted in these adapters

PA01009512_GB_USA_Inhalt.pdf

For CNC Machining Centers from Biesse*

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Vacuum Blocks VC-S PA01009512_GB_USA_Inhalt.pdf

PA01009512_GB_USA_Inhalt.pdf

For CNC Machining Centers from SCM/Morbidelli* container chapter

Applications •The hose-free vacuum clamping system VC-S can be mounted on the consoles of CNC machines made by SCM/Morbidelli* •The vacuum blocks are pre-fixed with the aid of the consoles in order to prevent them from moving during handling of the workpiece •The workpiece and the vacuum blocks are clamped securely and precisely by the vacuum •Width of mounting for type S1 B = 72.5 mm (TV-system) width of mounting for type S4 B = 109 mm (TVN-system) container

Vacuum blocks VCBL-S 140x115 with sensing valve (TV) • Turnable (360°) vacuum block (plastic body) for the consoles of the TV / TVN system • The upper suction plate is easily replaceable Ordering data vacuum blocks Type Article No. VCBL-S1 140x115x32.7 D-360 TV 10.01.12.01299 VCBL-S4 140x115x50 D-360 TV 10.01.12.01472 Ordering data spare parts vacuum block VCBL-S 140x115 Type Article No. Suction plate (top) 10.01.12.00228 container

Vacuum blocks VCBL-S 125x75 / 120x50 with sensing valve (TV) • Turnable (360°) vacuum block (plastic body) for the consoles of the TV / TVN system • The upper suction plate is easily replaceable Ordering data vacuum blocks Type Article No. VCBL-S1 125x75x32.7 D-360 TV 10.01.12.01302 VCBL-S4 125x75x50 D-360 TV 10.01.12.01473 VCBL-S1 120x50x32.7 D-360 TV 10.01.12.01301 VCBL-S4 120x50x50 D-360 TV 10.01.12.01474 Ordering data spare parts vacuum block VCBL-S 125x75 Type Article No. Suction plate (top) 10.01.12.00011 Ordering data spare parts vacuum block VCBL-S 120x50 Type Article No. Suction plate (top) 10.01.12.00012 container

Vacuum blocks VCBL-S 130x30 with sensing valve (TV) • Turnable (360°) vacuum block (plastic body) for the consoles of the TV / TVN system • The upper suction plate is easily replaceable, top suction surface with friction plate and sealing rubber Ordering data vacuum blocks Type Article No. VCBL-S1 130x30x32.7 D-360 TV 10.01.12.01300 VCBL-S4 130x30x50 D-360 TV 10.01.12.01475 Ordering data spare parts vacuum block VCBL-S 130x30 Type Article No. Sealing frame 10.01.12.00804 Friction plate 10.01.12.00805

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Vacuum Blocks VC-S

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Mechanical clamp VCMC-S4 145x145 • Mechanical clamp (aluminium body) for the vacuum block mountings • Mechanical clamp is fixed on the vacuum block mounting • Narrow and curved workpieces, frame parts, etc. are clamped mechanically by vacuum Ordering data mechanical clamp Type VCMC-S4 145x145x50*

Article No. 10.01.12.01481

*Clamping range (z) = 12-80 mm, Clamping force 700 N, Stroke, 10 mm Height (H) = 50 mm container

Adapter-Plate ISAP-S1 195x195 / ISAP-S4 195x195 • The Adapter-Plate can accommodate up to four Mono-Bases and can be mounted directly on the consoles of the TV / TVN systems of SCM/Morbidelli* • It is particularly suitable for clamping narrow and curved workpieces • It can be used together with standard vacuum blocks

Adapter-Plate ISAP-S1 195x195x9

Ordering data Adapter-Plate Type ISAP-S1 195x195x8.7 ISAP-S4 195x195x11 Ordering accessories data Adapter-Plate ISAP-S1/S4 Type ISMB 80x80x8 ISZR-V 80x15 ISCUP Cup 1 80x80x16 ISCUP Cup 2 80x40x16 ISCUP Cup 3 80x28x16

Article No. 10.01.14.00123 10.01.14.00231 Article No. 10.01.15.00188 10.01.15.00052 10.01.15.00209 10.01.15.00210 10.01.15.00211

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Adapter-Plate ISAP-S2 195x195 / ISAP-S3 195x195 • The Adapter-Plate can accommodate up to four Mono-Bases and can be mounted directly on the mounting studs (stud spacing = 135 mm) for the standard vacuum blocks of SCM/Morbidelli* • The Adapter-Plate ISAP-S3 can accomodate up to four Mono-Bases and can be mounted directly on the rotary vacuum blocks of SCM/Morbidelli* • The workpiece and the Adapter-Plate are clamped securely and precisely by the vacuum • The plate is particularly suitable for clamping of narrow, curved workpieces

Adapter-Plate ISAP-S2 195x195x9

Adapter-Plate ISAP-S3 195x195x9

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PA01009512_GB_USA_Inhalt.pdf

Ordering data Adapter-Plate Type ISAP-S2 195x195x4 ISAP-S3 195x195x4 Ordering accessories data Adapter-Plate ISAP-S2/S3 Type ISMB 80x80x8 ISCUP Cup 1 80x80x16 ISCUP Cup 2 80x40x16 ISCUP Cup 3 80x28x16

Article No. 10.01.14.00173 10.01.14.00176 Article No. 10.01.15.00188 10.01.15.00209 10.01.15.00210 10.01.15.00211

PA01009512_GB_USA_Inhalt.pdf

For CNC Machining Centers from SCM/Morbidelli*

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Additional Efficient Clamping Solutions

Clamping Solutions for Manual Processing Schmalz clamping solutions for manually processing of workpieces offer the highest level of safety and flexibility. Special suction plates or provide for damage-free five-sided processing even with sensitive workpieces. The clamping solutions are attached directly to the workbench or the machining table and held in place using vacuum or mechanically using screws. For more information, see the “Clamping Solutions for Manual Processing” brochure

Precision Clamping Technology for Metal and Plastic Processing The matrix-plate is especially suited for safe and reliable clamping of flat metal workpieces with a flat bottom side, ensuring minimum set-up times. Using the vacuum clamping system, even components that are difficult to clamp mechanically can be fixed easily, quickly and precisely – and without distortion. The matrix-plate can be quickly attached to the CNC machine table using clamping claws or a zero point clamping system. The modular design ensures maximum flexibility with easy handling and allows for any combination of diverse product versions. For more information, see the “Matrix-Plate for Metalworking” brochure

Are You Interested in One of Our Products? In our online shop you can order products at your convenience and benefit from many advantages: www.schmalz.com

Of course, you can contact our system advisors personally. Tel. +49 (0)7443 2403 0 Fax +49 (0)7443 2403 259

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World of Vacuum Technology

Vacuum Components

Vacuum Gripping Systems Complex vacuum gripping systems from Schmalz permit decisive productivity improvements to be achieved. The range extends from layer and large-area gripping systems to complete vacuum spiders, delivered ready for connection, for use in all areas of automation.

Vacuum Handling Systems Ergonomical vacuum lifting devices Jumbo and VacuMaster for effortless, damage-free handling of workpieces. Crane systems to supplement these to form complete system solutions which are precisely matched to the planned application. Workshop equipment as practical aids in trade and industry.

Vacuum Clamping Systems Future-oriented vacuum clamping technology from Schmalz is the intelligent response to the continually increasing demands for more productivity and economic operation of CNC machine tools.

J. Schmalz GmbH Aacher Strasse 29 D-72293 Glatten Tel. +49 (0)7443 2403 0 Fax +49 (0)7443 2403 259 schmalz@schmalz.de www.schmalz.com

PA01009512_GB_Umschlag.pdf

ÂŠ Schmalz, 12/10 I Article No. 29.01.03.00460 I Subject to technical changes without notice I Schmalz is a registered trademark in Europe.

Innovative vacuum components from Schmalz offer many users in various sectors of industry reliable support in the solution of automation and handling tasks. The wide range of components extends from suction pads and vacuum generators to mounting elements and system monitoring devices.