Gem Bilan-Sharp industrial design portfolio 2021

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Gem Bilan-Sharp PORTFOLIO 2021


ChemAware

Project: 01

ovOid

Project: 03

Project: 05

Ricochet

Project: 02

Project: 04


ChemAware My brief was to design an ‘Internet of Things’ device that is able to test recreational drugs for purity and impurities. It then alerts the user as to whether the drug is safe to take or not, whilst also anonymously feeding into an app linked database to inform users in the area.


Problem

In 2018 there were 4359 drug related deaths 729 of these deaths were as a result of MDMA and Cocaine 10% of these deaths were people aged 29 or younger


Ideation sketches


User research I made foam models in order to ask my peers questions about the design and to see how they interacted with them, allowing me to develop my work.


Appearance model

The model took approximately 3 weeks to make involving 3D printing from a CAD model, sanding and painting to get a final finish. Considerations I had to make were that the design had to be non-threatening and discreet to allow people to have the product in their everyday carry and potentially trust it with their life.


Exploded view

Push button switch casing (Silicone- Liquid moulded) Liquid refill cover tab (Silicone- Liquid moulded)

The exploded view shows how I have considered material choice and how the components would fit into the device.

Body (ABS- Injection moulded) Vacuum nozzle (ABS- Injection moulded) Sample testing chamber (ABS- Injection moulded) Liquid spray pump

Vacuum component

Liquid transport tubes (ABS- Injection moulded) Colour detector Low density soap and reagent container to test the drug and stop cross contamination (ABS- Injection moulded)

Wireless charging component containing electromagnetic strip Main body (ABS- Injection moulded)

PCB board Battery

Self tapping screws (Stainless steel- machined)


Form redesign

I am always looking to improve my design work through learning from feedback. For this project I wanted to experminent with a more intuative form and different material types to give a more user friendly and premium feel.


Ricochet

Ricochet The brief for this project was to design a concept speaker body around internal components given to me under the context of “rugged design.”


Form board


Final design


Renders

I used Solidworks Visualize to render my speaker model which allowed me to evaluate the final form more critically, bringing up issues. For example, altering the balance between its form and function, potentially making aesthetic decisions based on how the product would work most effectively.


ovOid This was a project where I was tasked to reinterpret the functionality of a basic toaster. from changing the way in which people retrieved their toast from the machine to tailoring the internal components to facilitate this function.


Component disassembly Plastic base Polypropylene: Injection moulded

Crumb tray handle Polypropylene: Injection moulded Crumb tray Stainless steel: Press formed Internal casing Galvanised steel: Press formed

Outer casing Polypropylene: Injection moulded Support cage Stainless steel: Bronzed

Toast slot Stainless steel: Press formed Insulation pads Mica: Hard pressed with resin Heating wire Nichrome Toast holder Stainless steel: Press formed PCB Board Phenolic resin: Copper foil bonded into resin LED illuminator Epoxy lens, Wires and Semi-conductors: Semi-conductor material is added to metal contacts Slide button, Control knob, Selection buttons ABS: Injection moulded Wire Copper: Drawn out from sheet and Insulated with rubber Self tapping screws Stainless steel: tapped


Materials research Recycled ABS is an ideal material for the body of the toaster. - It comes in a range of colours - Non-toxic - It is tough and durable enabling it to have a long lifespan - It can be recycled into other ABS products - It can be injection moulded on a mass scale

Ceramics are a sustainable alternative to Mica insulating sheets. Ethical source of extraction More abundant than Mica Has properties similar to Mica Can be recycled -

Steel offers many excellent properties for the metal internals of a toaster. - Steel is very durable, guaranteeing a long lifespan - It is the most widely recycled material in the world - It can have finishes applied to it and still be recycled


Concept exploration Toaster concept 1: The main body is made from injection moulded polypropylene, with the dials being made from extruded aluminium with both of these materials being recyclable.

Concept 3: The handle and the instruments are made from extruded aluminium and the body is made from pressed steel which are both sustainable in terms of their recyclability.

Toaster concept 2: The main body is made from pressed steel and glass which can both be recycled. The handle is made from pine, a fast growing wood, therefore making it more sustainable than other woods.


Design in context

Putting my design into different contexts allowed me to see how the materials and the forms would realistically integrate within the environment in which its use was intended. This gave me the opportunity to evaluate my work and take what I learnt into my future designs. For example, my toaster design needs a large amount of space to its left side to allow it to open, furthermore, you cannot place the back of the toaster flush against the wall as it could cause condensation build up or potentially be a fire hazard.


Scenario board The user adjusts the two dials that control slice number and amount of time to toast according to their preference.

The user wants to make toast and puts the slices into the toaster by folding the lid into the body.

The user then takes the toast out of the elements via the lid system which allows the toast to cool before taking it out and eliminates the risk of electrocution through trying to ‘un-jam’ the toaster by using a metal utensil.


This project was for design week where a brief was assigned and I had a week to come up with 3 pages in response. The HEXR brief involved using the company’s sub mm scanning technology ,which they use to 3D print bespoke bike helmets, in order to make a mass manufactured product that was able to specifically fit each individual user. I decided to design a posture correction device.


Persona

Khai Robinson “I love my work, but if I’m not in the right head-space I know I can’t deliver to the best of my ability”

Biography

Pain points

Goals

Age: 32 Job: Software Developer Location: London About: Khai loves his job and is often in the office working late, apart from Fridays, which he spends going to a bar or restaurant with his long-term girlfriend, Jessica, for dinner. He always makes time, however, to go to the gym or for a run after work as he believes strongly that it helps him cope with the long work days.

•Khai is worried that the time he spends at work is having a negative impact on his relationship and he feels as though he is losing touch with Jessica.

•Running the London Marathon has always been on Khai’s radar and he feels as though this could be the year to do it.

•He feels as though he is being injured more frequently in the gym, due to poor posture, from sitting at a desk for long periods. This causes him frustration as he is unable to exercise properly after work.

•Despite feeling a little distant from Jessica, Khai is planning to propose and to focus on spending more time with her.



Story board


Posture Correction System

alleviating back pain

The spine segments are made from injection moulded ABS and fit together via circular inserts which allows lateral movement. The inserts can be added or reduced where required to fit the user’s dimensions.

The Posture Correction System is ergonomically designed to correct a person’s posture in order to relieve back pain and other associated problems. The device is uniquely able to specifically fit all users through the addition or subtraction of vertebrae on the spine and spacers on the hips and shoulders. The device is tightened or loosened on the waist and shouders via the elasticated fabric straps. The device has a low profile and acurved shape, so it is able to be worn under clothing, when at work , for example.

The spacers on the shoulders and the hips are made from injection moulded ABS and have the same joints as the spine sements, multiple can be joined together, or removed, to increase or reduce the width of the waist and shoulder supports.


This project involved creating an injection moulded promotional widget for NERF. We were given a list of constraints that we had to work with and create a mould tool to create our widget whilst overcoming these restraints.


Mould tool development

After designing the widget I had to design the mould tool to create it. This involved making inserts and experimenting with ways in which I could assemble the widget parts.


Engineer drawings

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Widget function

The function of the widget is to screw onto a coke bottle thread and the user is able to squeeze the bottle and the nozzle acts as a barrel converting the bottle into a water-gun. This increases the lifetime of the water bottle, keeping it out of landfill by giving it a secondary purpose.


Exploded view

The widget relies on a pressure fit to assemble the two parts in order to make sure that I was able to mould the two parts.


Technical drawing


Personal interests


Gem Bilan-Sharp

Contact me gembs45@gmail Gem Bilan-Sharp gem.id


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