Food & Beverage Industry Processing Plant Lighting Solutions
2014
Introducing The
Food
& Beverage
Energy
Efficient Luminaire
Range
Aesthetics Lighting Solutions offers a large range of diverse industrial luminaires, that leverages minimal power consumption and low maintenance factors to deliver dramatic lighting results that last well beyond conventional fluorescent or HID sources.
Our Energy Efficient luminaires are the perfect solution for a large range of Food & Beverage lighting projects including: • Food Processing – Splash zones, poultry, meat, food laboratories and food manufacturing • Refrigerated Space – cold storage, freezer and cold food processing • Winery Tank Farms and Bottling Lines • Beverage Companies • Industrial Areas – Manufacturing, Distribution Warehousing & Harsh Environments
Why choose Aesthetics for your lighting solutions? • All our products are tested to local conditions (Ta 40°C minimum) • Total solution provider, Aesthetics can assist from design to order • Locally supported warranties in New Zealand • National Support with lighting specialists throughout the country • Whether your lighting design challenges are interior, exterior, industrial, commercial or architectural, we at Aesthetics are confident that we have the experience and design solutions to meet your every need
Why choose LED Lighting for your solution? • Significant Energy Savings – LED Luminaires offer 50% - 60% energy savings as one-for-one replacements of 250–400 watt metal halide fixtures • Long Life up to 50,000 Hours (Greatly reduced maintenance costs) • Extended warranties • Instant Restrike
Food & Beverage Industry Processing Plant Lighting Solutions
Table of Contents LEO HIGHBAY
4
LEO LOWBAY
5
HL LED
6
LED HIGHBAY - LINER
7
STELLAR LED
8
BRIGTEZ 速
10
C350
11
CITADEL T5 LOWBAY
12
VANDALUX VANDAGUARD LED PRO
14
SYLPROOF SUPERIA LED
15
GUARDIAN LED
16
ARCTIC LED EXIT
17
IP65
40 C
Features • CCT 5000K and CRI >70
3
• Available in 170W and 250W Versions • Utilises Cree & Philips LED technology
year
• 50,000 hrs average rated life* • Anti corrosion, die cast aluminium body with 4mm lens for optical performance • IP65 rated gear & LED enclosures • Safe to touch housing temperature • Low profile, with suspension hook as standard • Supplied with 3 pin flex & plug
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• Integral thermal management • Easy to install
LEO HIGHBAY
APPLICATIONS MANUFACTURING AND FOOD PROCESSING
High Performance Energy Efficient Highbay
• Splash Zone Environments • Food Processing, Plants and Inspection Sites • Manufacturing Facilities (Harsh Environments) • Laboratories • High Bay – Factory • Bottling Areas
Performance
Product Codes
4
Code
Version
Dim (mm)
Mass (kg)
LEOHBO3
170 Watt 5000K
500 x 332
15.0
LEOHBO4
250 Watt 5000K
500 x 332
15.0
IP65
40 C
Features
3
• 160W system offering a 16000Lm package, ready to be wired for DALI • Luminaire efficacy rating>100Lm/W CRI>70, 5000K
year
• Average rated life: 50,000 hrs (L70) (Cree LED technology) • Breather valve to ensure IP65 rating, IK10 rating • Pressure die cast aluminium housing with cooling fins in silver grey colour, integral thermal management & electronic gear
• Easy to install. Optional mounting kit for twin installation available • Suitable for low temperature applications down to -30C°
LEO LOWBAY
APPLICATIONS MANUFACTURING AND FOOD PROCESSING
High Performance LED Low Profile Lowbay
• Splash Zone Environments
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• Safe to touch housing temperature with optical grade PMMA lens
• Food Processing, Plants and Inspection Sites • Manufacturing Facilities (Harsh Environments) • Laboratories • Refrigeration Areas (Use Stellar Polar LED For Freezers) • Lowbay Bay – Factory • Distribution Areas • Bottling Areas
Performance
Product Codes Code
Version
Dim (mm)
Mass (kg)
LEOHBO2
160W DALI DIM IP65
551 x 293 x 85
11.0
Twin Mounting Kit
500 x 332
1.0
Accessories LEO/TWINKIT
5
IP65
40 C
Features • 30,000 hours average rated life @ L70
3
• 5700K CCT @ CRI> 70 • 156w system wattage
year
• Integral electronic driver • Spun aluminium reflector for increased efficiency • Ingress protection rated to IP65 • Energy efficient with an impressive LOR over 108 lms/w • Reduced maintenance costs
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HL LED
APPLICATIONS MANUFACTURING AND FOOD PROCESSING • Splash Zone Environments (IP65 Version)
Affordable & Energy Efficient LED Highbay
Suitable for wet and dusty environments. Constructed from low carbon aluminium the HL is ideal for warehousing and assembly areas.
• Food Processing, Plant Area and Inspection • Manufacturing Facilities • Distribution
Performance
Product Codes
6
Code
Version
Dim (mm)
Mass (kg)
HLLED-150
High Bay LED150W 5700K IP65
370 x 520
8.0
IP54
Features • All Components are RoHS and Lead-free • All components exposed meet flame retardance of UL94V0
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LED HIGHBAY - LINER High Performance Energy Efficient Highbay
Specifications Storage temperature range:
-20°C ~ +85°C
Operating temperature range:
-10°C ~ +40°C
Storage humidity range:
+5°C ~ +90°C
Operating humidity range:
+10°C ~ +80°C
I/O connection type - Input:
Connector side-cover
I/O connection type - Output:
Connector
Lampshade colour:
Black or Silver
Side-cover colour:
White
Housing material:
Aluminium alloy
Side-cover marerial:
ABS/PC
Weight:
Less than 3.5Kg
Product Codes
10
Code
Length
Power
LED Used
CCT
Lumen (typ)
Efficacy lm/W
SHHL-800-80W
800mm
80W
Osram
5000K
7500
94
SHHL-800-100W
800mm
100W
Osram
5000K
9400
94
SHHL-1200-120W
1200mm
120W
Osram
5000K
11300
94
SHHL-1200-150W
1200mm
150W
Osram
5000K
13800
92
7
IP54
40 C
Features
Recessed Mount
• Low profile, surface & recessed mounted LED luminaires • 5700K, CRI > 70 Surface Mount
• High efficiency prismatic acrylic lens producing controlled light distribution and glare control • Fully gasketed lens fixed to the body minimising the ingress of dust, moisture and insects • Diffuser secured with stainless steel screws and wire lanyard
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• Designed and manufactured for local conditions • Recessed versions available with top & bottom access
STELLAR LED
APPLICATIONS MANUFACTURING AND FOOD PROCESSING • Splash Zone Environments (IP65 Version)
An Enclosed Low Profile Surface & Recessed Mounted LED Luminaire Range
• Food Processing, Plants and Inspection Sites • Manufacturing Facilities (Harsh Environments) • Laboratories • Cool Rooms & Freezers (Polar Version) • Meat Processing • Truck loading canopies
Performance
Product Codes
8
Code
Version
Dim (mm)
Mass (kg)
STSLED155
155W IP54 Surface Mt LED 14,540Lm
585 x 588 x 194
9.2
STRLED155
155W IP54 Recessed Mt LED 14,540Lm
STSLED190
190W IP54 Surface Mt LED 16,099Lm
585 x 588 x 194
9.2
STRLED190
190W IP54 Recessed Mt LED 16,099Lm
STSLED220
220W IP54 Surface Mt LED 20,000Lm
585 x 588 x 194
9.2
STRLED220
220W IP54 Recessed Mt LED 20,000Lm
STMSLED80
80W Surface Mt LED 5,700Lm
344 x 344 x 162
2.8
POLLED155
155W IP65 Surface Mt LED 14,540Lm
585 x 588 x 194
10.4
POLLED190
190W IP65 Surface Mount LED 16,099Lm
585 x 588 x 194
10.4
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9
IP67
50 C
Features
Recessed Mount
• Surface mounted or recessed canopy lighting • Symmetric or asymmetric light distribution options to direct light and minimise light spill Surface Mount
• Reliable LED source proven for low lumen depreciation over time to LM 80 • Recessed mounting adapter available on request • White light with good colour rendering of 70 • 125W/9.5kg or 160W/10kg LED versions • Easy installation
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• IP67 protection • OSRAM oslon race LED 100lm/w • Surface mounted version can be suspended from ceiling on chains
BRIGTEZ ®
APPLICATIONS • Petrol stations • Bus and train stations
LED Canopy Light
An enclosed low profile luminaire with integrated control gear designed to withstand cold temperatures.
• Parking garages • Industrial lighting applications
Performance
Product Codes
10
Code
Version
Dim (mm)
Mass (kg)
OSRBRI120WSA
W476 WHS 120W L120X75A
426 x 426 x 134
9.5
OSRBRI120WSS
W476 WHS 120W L120X95S
426 x 426 x 134
9.5
OSRBRI120WRA
W476 WHR 120W L120X75A
426 x 426 x 95
9.5
OSRBRI120WRS
W476 WHR 120W L120X95S
426 x 426 x 95
9.5
OSRBRI160WSA
W476 WHS 160W L120X75A
426 x 426 x 134
10.0
OSRBRI160WSS
W476 WHS 160W L120X95S
426 x 426 x 134
10.0
OSRBRI160WRA
W476 WHR 160W L120X75A
426 x 426 x 111
10.0
OSRBRI160WRS
W476 WHR 160W L120X95S
426 x 426 x 111
10.0
9
IP65
40 C
Features • 50,000 hours average rated life @ L70
3
• 4000K CCT @ CRI>80, 5700K CCT @ CRI> 70 • 156W system wattage
year
• Integral electronic driver • Unique optical system providing symmetrical distributions • Precision die cast aluminium body providing excellent thermal management • Toughened glass, 4mm • Option of Recessed, Surface mount or pole mount
C350
APPLICATIONS MANUFACTURING AND FOOD PROCESSING • Splash Zone Environments (IP65 Version)
Low profile High Performance LED Canopy and Lowbay Luminaire
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• Reduced maintenance costs
• Canopy Lighting
Maximising performance and energy efficiency, the C350 provides an LER greater than 86lm/w with a total system wattage of 156W. The unique optical design utilising a precise reflector system, allows for symmetrical distribution configurations.
• Manufacturing Facilities (Harsh Environments) • Carparks (With Optional Mount)
Performance
Product Codes Code
Version
Dim (mm)
Mass (kg)
C350R150SE84W
150W 4000K CRI 80 Recessed Symm WH
347 x 347 x 71
6.0
C350S150SE84W
150W 4000K S/Mount Symm WH
305 x 305 x 94
6.0
C350R150SE75W
150W 5700K Recessed Symm WH
347 x 347 x 71
6.0
C350S150SE75W
150W 5700K S/Mount Symm WH
305 x 305 x 94
6.0
11
IP65
40 C
Features • Energy efficient T5 IP65 fluorescent low bay • Designed for easy assembly and maintenance • Body made from GRP (Glass Reinforced Polyester) • Diffuser is made from UV stabilized polycarbonate for temperature extremes and maximum impact resistance • Stainless steel 316 hardware and latches provide durability and chemical resistance
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• The face side of the diffuser is clear to maximize efficiency and minimize distortion of reflectors intended distribution • The sides have precise lineal prisms and the ends are lightly frosted to reduce direct glare • Supplied complete with V-Hook for suspension or surface mount brackets
CITADEL T5 LOWBAY
APPLICATIONS MANUFACTURING AND FOOD PROCESSING • Splash Zone Environments
IP65 Robust Fluorescent Lowbay
• Manufacturing Facilities (Harsh Environments)
Designed for up to 4 x 54W T5 lamps.
• Laboratories • Lowbay Bay – Factory • Distribution Areas • Bottling Areas
Performance
Product Codes Code
Version
Dim (mm)
Mass (kg)
CTD428E4
4 x 28W T5 Fluor
1319 x 317 x 151
10.4
CTD428E4M
4 x 28W T5 Maint.EM Fluor
1319 x 317 x 151
10.4
CTD454E4
4 x 54W T5 Fluor
1319 x 317 x 151
10.4
Accessories
12
CTDACDIFF
Spare Acrylic Diffuser
CTDHOOK
V-Hook
CTDPCDIFF
Spare Polycarbonate Diffuser
CTDSMB
Ceiling Mount surface mount bracket
YISLPCT4LT12
Diffuser Tether
13
IP66
IK10
40 C
Features
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• Two formats 52W 1200mm and 32W 600mm • LER = 96lm/W CCT = 4000K CRI>80 • Energy efficient LED boards integrated electronics and diffuse lens • 50,000 hours average lamp life L70 • Pressure die-cast marine grade aluminium body with a powder coated paint finish • Complete with security screws, removable gear tray and single one piece gasket • Low profile IP66 protection, IK10 • Robust frosted polycarbonate lens resist impact & abuse • Optional body profiles and mounting accessories • Dual conduit access - Vandalux only • Vandaguard has cable entry via centre of the base • Emergency versions available
VANDALUX VANDAGUARD LED PRO Vandal resistant LED luminaire IP66 IK10
Performance
Product Codes
14
Code
Version
Dim (mm)
Mass (kg)
VOFLED322E4
32W 4000K V/Guard LED PRO
670 x 140 x 85
4.0
VOFLED524E4
52W 4000K V/Guard LED PRO
1310 x 140 x 85
8.0
VOFLED322E4/S
32W 4000K V/Guard Sus. EM
670 x 140 x 85
4.0
VOFLED524E4/S
52W 4K V/Guard Sus. EM
1310 x 140 x 85
8.0
VOLED322E4
32W 4000K V/Lux LED PRO
670 x 140 x 115
4.0
VOLED524E4
52W 4000K V/Lux LED PRO
1310 x 140 x 115
8.0
VOLED322E4/S
32W 4000K V/Lux SUS EM
670 x 140 x 115
4.0
VOLED524E4/S
52W 4000K V/Lux SUS EM
1310 x 140 x 115
8.0
IP65
IK08
Features • Efficacy up to 96Lm/W • CCT Cool Daylight 6500K standard (other CCT on request) • Vandal and heat resistant polycarbonate body to IK07 • UV stabilised polycarbonate body and diffuser • Linear prismatic diffuser design to optimise light output and reduce glare • Stainless steel latches and all fixing brackets • Average rated life : 50000 hours
SYLPROOF SUPERIA LED LED Waterproof Luminaires
APPLICATIONS • Covered Carparks • Storage Areas • Under Cover Walkways
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• LED technology providing energy efficient solutions and reduced maintenance costs
• Industrial Environments • Under Canopy
Performance
Product Codes Code
Version
Dim (mm)
SYLPLED48W4K
Sylproof Superia LED Double 48W
1265 x 138 x 97
SYLPLED80W4K
Sylproof Superia LED Double 80W
1565 x 138 x 97
SYLPT4FTALENS
Sylproof Superia 4FT Acrylic Diffuser
347 x 347 x 71
SYLPT5FTALENS
Sylproof Superia 5FT Acrylic Diffuser
305 x 305 x 94
Accessories
15
IP20
30 C
Features • High performance LED flood heads, energy efficient high output 3.5 watt LED heads comparable to a 2x21W flood • Non corrosive polycarbonate housing and reflectors • Low power consumption and maintenance costs • Available in LED Spot or Flood performance, IES design files also available • Compliant to AS/NZS2293
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• IP20 as standard; weatherproof enclosure available with IP65 certification
GUARDIAN LED
APPLICATIONS MANUFACTURING AND FOOD PROCESSING
Excellent Performance to Meet The Demands and Expectations
Designed to achieve a high emergency classification with 50,000 hours rated average lamp life*. The Guardian LED range offers simplicity in design and flexibility of installation.
• Splash Zone Environments – With Optional IP65 Enclosure • Manufacturing Facilities (Harsh Environments) • Distribution Areas • Bottling Areas • Freezers – With Optional IP65 Enclosure
Performance
Product Codes Code
Version
Dim (mm)
Mass (kg)
GRLED7E
2 x 3.5W Non Maint. Elite EM
100 x 140
1.0
GRLED7SP
2 x 3.5W Non Maint.Spot EM
350 x 80
1.0
GRLED7FL
2 x 3.5W Non Maint. Flood EM
350 x 80
1.0
W/Proof Enclosure
195 x 400
2.5
Accessories GRWPENCL
16
IP66
40 C
Features • Long Life 50,000Hr energy efficient 3W LED • IP66, Diecast Aluminium housing with powder coated finish • Vandal resistant polycarbonate diffuser • Pendant, wall or ceiling mount • Single or Double sided diffuser (Single Standard) • 24M Viewing Distance • Hi-Temp NiCad Batteries • Fully approved to AS/NZS2293 • Freezer room version -30°C
ARCTIC LED EXIT
APPLICATIONS MANUFACTURING AND FOOD PROCESSING
Designed for The Most Severe Environments
The ARCTIC EXTREME IP66 LED Picto Exit will provide maximum performance with compliance to AS/NZS2293.
• Splash Zone Environments
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• Maintained Operation
• Manufacturing Facilities (Harsh Environments) • Distribution Areas • Bottling Areas • Freezers
Performance
Product Codes Code
Version
Dim (mm)
Mass (kg)
ARCTIC-FR
-30 degree Freezer Exit IP66 LED
50 x 210 x 340
4.7
ARCTIC
IP66 LED Picto Emergency Exit
50 x 210 x 340
4.7
ARCTICPSL
Diffuser Left Insert
50 x 210 x 340
4.7
ARCTICPSR
Diffuser Right Insert
50 x 210 x 340
4.7
ARCTICPSS
Diffuser Straight Insert
50 x 210 x 340
4.7
Accessories
17
COST SAVINGS COMPARISON
HID VS. LED
Part Number:
PLX400MH
LEOHB04
Running Wattage: 445W
Running Wattage: 250W
Lamp Life:
15,000 Hrs
Lamp Life:
50,000 Hrs
Lumen Output:
18,500
Lumen Output:
20,000
Colour (CRI):
4000K
Colour (CRI):
5000K
400W Metal Halide
250W LED
Number of Fixtures
20
16
Annual energy consumption (kWh)
38,982
17,520
Annual energy cost
$5,847.30
$2,628.00
Fixture Cost
$695.00
$1,312.00
Lamp changes over 50,000 hours
3.5
0
Maintenance over life
$600.00
$0.00
Cost over 50,000 hours
$67,824.33
$23,620.00
Annual Savings over 50,000 hours
18
Part Number:
$3,872.30
Comparison Guide Lines:
Why Choose the LEOHB04
• • • • • • • •
• • • • • • •
30 x 30 x 12H Room 200 Lux Achieved 0.70 Maintenance Factor Ta 40°c (Tested in Australia) 12 Hours Per Day / 365 Days Both IP65 Fixtures Actual Lumen Lncluding Losses 0.15 Cents Per kWh used
3 Year Warranty Maintenance Free 50,000 Hours Lamp Life No Flicker Power Savings Energy Savings No Restrike Delay (Instant ON / OF)
A: Level 1, Building B, 8 Nugent St. Grafton, Auckland 1023 P.O. Box: 10-286 Mt. Eden
E: enquiries@aesthetics.co.nz
P: +64 508 743 757 F: +64 9 623 9640
A division of Gerard Lighting (NZ) Ltd
www.aesthetics.co.nz