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PLANTO
FUCHS Industrial Lubricants
14:36 Uhr
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PLANTO
FUCHS Industrial Lubricants
FUCHS Industrial Lubricants
For the Reliable Function of
Innovative Lubricants Need
Combining the Needs of Industry and Environment
Sophisticated Technologies
Experienced Application Engineers.
Cut costs, not performance! The use of PLANTO lubricants is efficient because of: ■ High natural Viscosity Index (VI) ■ High shear stability ■ Multigrade characteristics ■ Low friction coefficient ■ High wear protection
■ Due to the rapid biodegradability of the products, pollution following spillages is limited and clean-up costs are slashed. ■ Rapid biodegradability is thus an important prerequisite for efficient processes in all industrial fields.
PLANTO – Passes Every Test ■ Every PLANTO industrial lubricant is subjected to thorough laboratory tests and trials. ■ Long-term tests on all products determine their practical suitability and user-friendliness.
Consultation with an experienced application engineer should precede every lubricant change-over. This guarantees that the optimum lubricants system is selected. Our experienced engineers can not only offer advice on application but also inform you about our comprehensive range of lubricants.
■ PLANTO products not only offer reliable protection but also reliable function.
Please contact:
Outdoor stationary machinery – particularly here, PLANTO offers an ecologically-responsible alternative.
FUCHS EUROPE SCHMIERSTOFFE GMBH Friesenheimer Straße 15 68169 Mannheim / Germany Phone: +49 621 3701-0 Fax: +49 621 3701-570 E-Mail: zentrale@fuchs-europe.de www.fuchs-europe.de
Export Division Friesenheimer Straße 9 68169 Mannheim / Germany Phone: +49 621 3701-703 Fax: +49 621 3701-719
bloesch.partner 07/2007 1.0 TD
Rapidly Biodegradable Industrial Lubricants
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PLANTO
FUCHS Industrial Lubricants
Standards for the Future
Technical advances, changing demands and increasing environmental awareness set new standards. We invest in research and develop proven, high-performance lubricants which satisfy the needs of both technology and the environment as well as being economical.
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DIN EN ISO 9001:2000 ISO/TS 16949:2002 DIN EN ISO 14001:2004 REG.NR. 2476
Playing Safe
Reliable lubrication is a key parameter for the problem-free function of sophisticated technologies. However, losses are almost unavoidable wherever lubricants are used. Irrespective of whether indoors or outdoors, leakages and spillages can cause considerable ecological harm (e.g. polluting ground water) and generate substantial follow-up costs for the company. PLANTO industrial lubricants were specially developed to reduce these risks.
PLANTO industrial lubricants and greases based on natural oils carry the suffix N while those based on synthetic esters carry the suffix S. Both are: ■ Ecologically harmless and ■ Technically perfect.
PLANTO base oils "naturally" offer ■ High shear stability, ■ Outstanding viscositytemperature behaviour and ■ A stable lubricating film.
Our Product Line for Industrial Lubricants PLANTO products are: ■ Rapidly biodegradable (according to OECD 301 guidelines), ■ Awarded the German "Blue Angel" environmental seal and ■ Are based on renewable base oils.
PLANTO Products: Proven in the harshest of conditions.
Carefully selected additives (zinc- and heavy metal free) guarantee ■ Reliable corrosion protection, ■ High wear protection and ■ Excellent ageing stability. As a rule, all PLANTO products are fully miscible and compatible with conventional mineral oils – changing to PLANTO is possible at any time but it should be remembered that mixtures with mineral oils diminish the ecological benefits.
The ISO Guideline 15380 should be observed when changing systems with mineral or synthetic oils to rapeseed or ester oil-based lubricants. Please refer to our FTI 908 "Checklist for the changeover" and FTI 909 "Changeover procedure" for additional information. The PLANTO program has a reliable lubricant for every application: ■ PLANTOHYD and PLANTOSYN hydraulic oils ■ PLANTOGEAR gear and general lubricating oils ■ PLANTOTAC tacky lubricants ■ PLANTOLUBE machine, lubricating and compressor oils ■ PLANTOLUBE POLAR low-temperature, multifunctional oils ■ PLANTOGEL greases
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PLANTO
FUCHS Industrial Lubricants
Proven Performance with no Losses
Specialties for the Specialist – an Overview
Product name
Description
Density at 15 °C kg/m3
FLP, Cleveland °C
Kin Viscosity at 40 °C mm2/s
Kin Viscosity Viscosity Index at 100 °C mm2/s
Pourpoint °C
Application
922
306
44
9.6
223
-36
Universally in hydraulic systems (operating temperature: -27 to +70 °C) (PI 4-1102)* Rapeseed oil/natural ester.
927
225
15
4.0
161
‹ -51
926
240
22
5.4
191
-36
Universally as hydraulic and lubricating oils, particularly when environmental protection is a priority. Operating temperature: -35 to +90 °C.
PLANTOHYD N: HETG hydraulic oil PLANTOHYD 40 N
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Hydraulic oil with good ageing stability. PLANTOHYD 40 N offers outstanding wear protection (FZG test A/8, 3/90, failure load stage >12) and exceeds the minimum requirements laid-down in ISO 15380.
PLANTOHYD S Series: HEES hydraulic oils PLANTOHYD 15 S PLANTOHYD 22 S z welt eiche
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PLANTO products: Technically-perfected lubricants for a wide range of applications
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PLANTOHYD 32 S
921
246
32.4
7.1
188
-51
PLANTOHYD 46 S
921
304
48.8
9.6
184
-42
PLANTOHYD 68 S
928
304
69.0
12.2
177
-48
905
195
23
5.5
191
-36
922
290
47
9.6
192
-39
PLANTOHYD 22 S NWG** PLANTOHYD 46 S NWG**
Exemplary Quality
Non-water-polluting, synthetic multigrade hydraulic oil with good wear protection. PLANTOHYD 46 S NWG and 22 S NWG fulfils the requirements laiddown in ISO 15380.
**NWG = non water-polluting special synthetic ester Particularly for applications requiring "non waterpolluting" lubricants. Synthetic ester based multigrade hydraulic oils.
PLANTOSYN HVI Series: HEES hydraulic oils PLANTOSYN 46 HVI m
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■ PLANTOGEL greases are technically excellent and ecologically-friendly alternatives to conventional mineral oil-based products.
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■ PLANTOLUBE SC 46 S: biodegradable air compressor oil (saturated ester). PLANTOLUBE L 32 GN: biodegradable lubricating oil for total loss application (graphite containing). PLANTOLUBE TUNA 85 S: biodegradable turbine oil (saturated ester).
■ In the field of total-loss lubrication, the consumption of mineral oil-free, tacky PLANTOTAC lubricants is significantly less than of common machine lubricants. This is especially the case for central lubrication or manual systems.
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■ All ester oils (synthetic + natural) are based on >50% renewable resources.
■ PLANTOGEAR gear and general lubricating oils are also universally applicable. They are environmentally compatible, non-toxic and especially suitable for use in ecologically-sensitive areas as well as in the water industry.
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■ All PLANTOHYD S Series and N Series hydraulic oils display multigrade characteristics due to their outstanding natural viscosity-temperature behaviour and are thus rationalisation products. All PLANTOHYD products fulfil or surpass the minimum technical requirements of hydraulic oils as laid-down in ISO 15380.
Synthetic multigrade hydraulic oils with good oxidation and ageing stability. PLANTOHYD S oils offer outstanding wear protection (FZG test A/8, 3/90, failure load stage >12) and exceed the minimum requirements laid-down in ISO 15380.
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PLANTOSYN 68 HVI
Synthetic, high-performance hydraulic and general lubricating oils based on saturated esters. Meet or exceed the minimum requirements laid-down in ISO 15380.
905
› 280
47
8.1
145
-30
Universally as general lubricating and hydraulic oils especially when environmentally friendly products are desired or prescribed.
Approved by BoschRexroth, Brueninghaus and Sauer-Sundstrand. 46 HVI: HEES 46 68 HVI: HEES 68
915
› 280
67
10.9
153
-39
Matches or exceeds the operating performance of mineral oils. Operating temperature: -30 to +100 °C, even 120 °C for short periods.
While the information and figures given here are typical of current production and confirm to specification, minor variations may occur. No warranty expressed or implied is given concerning the accuracy of the information or the suitability of the products. (07/2007)
Extended oil change intervals are possible. (PI 4-1273) * "Special saturated synthetic ester oils" *Please refer to the corresponding Product Information sheets (PI) or FUCHS Technical Information sheets (FTI) for further information.
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PLANTO
FUCHS Industrial Lubricants
Specialties for the Specialist – an Overview
FLP, Cleveland °C
Kin Viscosity at 40 °C mm2/s
Kin Viscosity PourViscosity Index point at 100 °C °C mm2/s
936
› 280
100
15.8
170
-51
943
280
150
21.0
165
-45
951
280
220
27.4
160
-48
958
270
335
37.0
159
-45
957
292
460
49.0
164
-42
956
› 280
680
66.0
171
-39
Application
PLANTOGEAR 320 S PLANTOGEAR 460 S PLANTOGEAR 680 S
PLANTOLUBE CGLP 68 S PLANTOLUBE CGLP 220 S
156
164
15
22
4.1
5.7
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199
200
‹ -60
‹ -60
69
12.2
PLANTOLUBE CGLP oils are fully compatible with PLANTOCUT biodegradable metalworking fluids. (PI 4-1129)*
Product name
Ester-based slideway oils. PLANTOLUBE CGLP oils display excellent EP and wear protection properties. Minimum friction. No stick-slip.
927
951
280
280
220
27
177
160
-48
-48
Rapeseed oil-based
904
194
12.8
24 at 20 °C 188
-18
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Temperature Behavrange °C iour in
Emcor test
Base oil viscosity at 40 °C mm2/s
Application
contact with H2O
KX 1 C-25 ISO-L-XBAEA 1 Ca soap Light brown/yellow
1
› 130
310-340
-25 to +70
0-40
0 and 0
22
Archimedian screws in waste treatment plants. Water Pollution Category 1. (PI 5-8120)*
PLANTOGEL 2 N (Rapeseed oil-based)
KX 2 C-20 ISO-L-XBAEA 2 Ca soap Light brown/yellow
2
› 130
265-295
-20 to +70
0-40
0 and 0
22
Nipple lubrication, e.g. canal lock gates, waste treatment plants, garage doors, agricultural machinery (NOT wheel bearings), chains, hot water pumps, etc. Water Pollution Category 1. (PI 5-8110)*
PLANTOGEL 2 S (Synthetic ester-based)
KPE 2 K-40 ISO-L-XDCEB 2 Li/Ca soap Light brown
2
› 180
265-295
-40 to +120
1-90
0 and 0
105
Plain and roller bearings, easily pumped in central lubrication systems, water resistant. Also available in spray cans as PLANTO MULTISPRAY S. Water Pollution Category 1. (PI 5-8410)*
PLANTOGEL 2 FS (Synthetic ester-based)
KPFE 2 K-30 ISO-L-XCCEB 2 Li/Ca soap Black
2
› 170
265-295
-30 to +120
1-90
0 and 0
105
Plain and roller bearings with graphite for improved run-dry lubrication and behaviour in boundary friction conditions. Water Pollution Category 1. (PI 5-8420)*
PLANTOGEL 000 S (Synthetic ester-based)
GPE 00/000 K-40 ISO-L-XDCEB 00/000 Li/Ca soap Green
00/000
› 150
420-450
-40 to +120
1-90
0 and 0
40
According to DBL 6833.00 specially for truck central lubrication systems. Also suitable for low to mediumstressed gearboxes and drives. Water Pollution Category 1. (PI 5-8430)*
PLANTOGEL 2204 FS (Synthetic ester-based)
Gel Black
‹000
› -475
-40 to +70
0-40
0 and 0
50
Railroad switch and wagon coupling lubricant, with graphite. Water Pollution Category 1. (PI 5-8510)*
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886
180
49
8.1 at 20 °C 186
-18
Universal ester based mould release oil (PI 4-1143)*
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Dropping Worked point °C penetration 0.1 mm
PLANTOGEL Series: Lubricating greases
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NLGI grade
PLANTOGEL 1 N (Rapeseed oil-based)
Universal rapeseed based mould release oil (PI 4-1143)*
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PLANTO Mould Release OiI S U
Classification DIN 51 502 ISO 6743-9 Thickener Colour
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PLANTOLUBE POLAR S oils offer outstanding corrosion and wear protection. They are based on DIN 51 517-3 and DIN 51 524-2.
Gearboxes, bearings, step-motors, etc. at very low temperatures (e.g. in polar regions, refrigerated warehouses). Hydraulic systems operated in similar thermal conditions can also be filled with POLAR S oils. (PI 4-1098)*
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Application
n
899
Kin Viscosity PourViscosity Index point at 100 °C °C mm2/s
Mould release oils PLANTO Mould Release Oil N
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PLANTOLUBE POLAR 22 S
PLANTOLUBE POLAR S oils have an extremely low pourpoint. Their very high VI allows them to be used as allseason oils in a wide range of temperatures.
Kin Viscosity at 40 °C mm2/s
PLANTOLUBE CGLP S Series: Slideway oils-synthetic ester oils In spur, bevel and planetary gearboxes, worm drives and all applications where leakages could pollute the soil or ground and surface waters. Operating temperature: -30 to +90 °C. (PI 4-1227)* PLANTOGEAR S products have low friction coefficient and "self cleaning properties" due to the polar base oil properties.
PLANTOLUBE POLAR S Series: Special, low-temperature, multifunctional ester oils PLANTOLUBE POLAR 15 S
FLP, Cleveland °C
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PLANTOGEAR 220 S
Density at 15 °C kg/m3
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PLANTOGEAR 150 S
Biodegradable, environmentallycompatible gear oils based on synthetic esters. FZG test A/8, 3/90, failure load stage >12. PLANTOGEAR S oils exceed the minimum requirements laid-down in DIN 51 517-3. Approved by Flender.
Description
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PLANTOGEAR S Series: Gear oils and synthetic ester oils PLANTOGEAR 100 S
Product name
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Density at 15 °C kg/m3
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Description
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Product name
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PLANTOTAC N Series: Tacky oils-total loss lubricants PLANTOTAC 100** PLANTOTAC HV 220 N
PLANTOFLUX AT-S Series: HFDU 46, HFDU 68, synthetic ester oils PLANTOFLUX AT 46 S PLANTOFLUX AT 68 S
Fire resistant hydraulic fluid based on synthetic ester. Rapidly biodegradable.
PLANTOTAC HV 320 N
918
264
46
9.7
197
-30
930
274
68
12.6
185
-33
Approved according Factory Mutual USA (FM-USA), Type HFDU (according DIN 51 502, VDMA 24317, FM-USA)
While the information and figures given here are typical of current production and confirm to specification, minor variations may occur. No warranty expressed or implied is given concerning the accuracy of the information or the suitability of the products. (07/2007)
Special highperformance HFDU – fire resistant hydraulic oils based on synthetic ester oils (water free). Exellent wear protection generally applicable in any hydraulic system.
*Please refer to the corresponding Product Information sheets (PI) or FUCHS Technical Information sheets (FTI) for further information.
PLANTOTAC HV 460 N
Premium-quality, rapidly biodegradable, environmentally-compatible, rapeseed-based tacky oils. PLANTOTAC HV tacky oils display excellent ViscosityTemperature behaviour and tackiness, good wear protection and high lube film stability. FZG test A/8, 3/90, failure load stage >12. 100 S: CG 100
924
300
100
17.5
193
-36
955
272
249
31.5
169
-36
958
254
381
42.4
166
-27
968
260
554
54.5
162
-30
While the information and figures given here are typical of current production and confirm to specification, minor variations may occur. No warranty expressed or implied is given concerning the accuracy of the information or the suitability of the products. (07/2007)
Lubricating oils for total-loss applications such as slideways, non-sealed bearings, saw grids, joints pins, etc. where the lubricant can come into direct contact with nature (saw mills, agriculture, forestry). **PLANTOTAC 100 S is based on synthetic ester.
*Please refer to the corresponding Product Information sheets (PI) or FUCHS Technical Information sheets (FTI) for further information.
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While the information and figures given here are typical of current production and confirm to specification, minor variations may occur. No warranty expressed or implied is given concerning the accuracy of the information or the suitability of the products. (07/2007)
*Please refer to the corresponding Product Information sheets (PI) or FUCHS Technical Information sheets (FTI) for further information.