CORPORATE
www.aecilluminazione.com
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AEC Illuminazione is market leader in street, urban and tunnel lighting with over 60 years’ experience. The Company philosophy, based on the concept of “total quality system,” predicts the concentration of all the production phases in the Italian Headquarters: from the designing to the production and distribution of the product. AEC products are the result of a multidisciplinary project which takes place within the modern workspaces dedicated to the production units and to the sophisticated laboratories where security and performance are tested by qualified and constantly up-to-date staff. Investment on the technological up-grade of the product coincides with the care dedicated to the research of shapes and aesthetics and the concept of quality is blended, with no exceptions, to those of functionality and exclusiveness and with the care for detail typical of products Made in Italy.
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AEC POLE DIVISION occupies an area of 30,000 square meters and a plant of 7,000 square meters nearby AEC Headquarters. The attention given to the architectural value of the plant supports, as usual, the image of a growing Company that keeps investing on new technologies in order to ensure its customers a range of lighting systems even more complete and competitive. The handling of raw materials inside the plant is managed by a completely automated warehouse, both during loading and picking: an imposing structure gives the possibility of storing steel tubes up to 12 meters long. The software used provides automatic picking, while the positioning on the cutting machines is ensured by appropriate motorised shuttles: a modern and fast concept that guarantees the safety of the workers.
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Since always, AEC’s goal is to allow cities to reach energy savings, eco-sustainability needs and to be in perfect line with the most modern Smart City choosing LED luminaires. AEC has always been attentive to this particular issue and everybody can perceive AEC’s ambition to create a perfect balance between efficiency, functionality and eco-sustainability, encouraging customers to choose energy saving solutions. Light impacts our lives in many ways in terms of energy bills and consumption, CO2 emissions and pollution. We can reduce costs and environmental impact by improving the quality of light. AEC is the partner you can rely on, delivering green products that can make our daily life greener and better.
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ECO-SUSTAINABLE
AND EFFICIENT LUMINAIRES
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INNOVATION AND GROWTH
AEC has established a strong reputation through innovation, Made in Italy philosophy and customer focus. The Company and his customers have a common goal of excellence with no exception. AEC products are accredited to the highest possible industry standards, as a result the Company can boast an ongoing growth with excellent performance in terms of sales and turnover. More than 150 people work in the Italian Headquarters. Their engagement in lighting is a value that AEC really thinks can make a difference. Innovation and people together guarantee the best in research and development. The AEC team work hard every day to guarantee people an innovative lighting and technologically advanced luminaires that meet the needs of today’s lighting businesses as well as securing solid options for the future. Advanced, best-in-class, energy-efficient LED lighting products offered by the Company represent the next generation technologies in the lighting world.
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CREATING LIGHT
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THROUGH PASSION AND INNOVATION
AEC TEAM
The AEC team contribute to delivering efficient lighting worldwide, including service and support in all markets and countries, guaranteeing flexibility in response to an increasingly demanding marketplace. From the R&D department to the test and photometry laboratories, from the sales and marketing to the logistics, every member of the team work hard to meet each and every customer’s needs. Around all the country, AEC team are united in bringing efficient ideas for improving the quality of their products. Moreover AEC feel essential that each of them respect the environment to the deepest layers of the supply chain. The team believe they can change light to improve the life of every human being with a more safer and eco-sustainable outdoor and indoor lighting. The number of employees has exceptionally grown over the past 60 years. Young people in the Company perform a wide range of roles from lighting designers, technical support, mechanical and electrical designer, construction, manufacturing, sales, marketing, engineers and lighting professionals develop truly great products, with the best software engineers and technological machineries in the world. AEC | 11
AEC TEAM ALL OVER THE WORLD
AEC delivers light in more than 44 different countries, on time, every time. From Norway to Dubai, from the USA to New Zealand, from Singapore to Canada. No matter the distance or location, AEC has a very cohesive and dedicated team, which is evident in the passion they apply to all areas of the business and the level of detail of their luminaires. AEC can rely on two factors: an extraordinary product and team. AEC people love lighting and want to share it with customers worldwide. On 2014 AEC decided also to enter one of the most competitive markets world-wide - Germany. Thanks to its international strength AEC has been competing in terms of product and set-up in this new area with a new sale branch based in Frankfurt. A team of expert and well-trained people work in every region in order to meet customers’ needs and to bring AEC values around the country. They are committed to making a difference with passion and a problem solving approach.
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R&D
In AEC R&D department activities are directed to the study of technological innovation in order to improve the performance and quality of the luminaires and production processes. Here at AEC we are always looking for new advanced components, both for the designing of new luminaires and the upgrading of the already-existing fixtures. AEC’s mission is to always remain competitive in finding new alternative components solutions for outdoor and indoor efficient lighting especially through the R&D department, who takes care of Photometric Laboratories, Electrical safety and EMC electromagnetic compatibility tests for starting designing and development phase. New product design and development is a crucial factor in AEC. The LED Lighting world is changing fast, this is the reason why it’s necessary to act with strategic acquisitions in order to tap into the innovations. As the level of competition, production processes and methods are rapidly increasing, AEC continues to invest in R&D activities as a great importance in business. The mission is to continue to meet customers’ needs and demands, guaranteeing them a high professional service and higher levels of sustainability in products.
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DESIGN
At AEC, the design of each product is part of the R&D process. Every single element and material is scrutinized in order to guarantee the best design solution in terms of aesthetic value, functionality and efficiency. By creating a new product AEC optimizes shapes and spaces, uncompromising the safety and regular functioning of the luminaire components. The engineering department and light designers work together to get the most from their large experience in the lighting industries. The results are just stunning. AEC’s innovative design is recognized in the world as a distinctive mark of the brand quality and reliability.
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PRODUCT ENGINEERING AEC’s Technical Department along with the R&D team are mainly concerned with the engineering of the product, a multidisciplinary project that includes optic, mechanical and electrical design.
THE OPTIC DESIGN A high professional team of engineers hardly work to improve the quality of AEC’s optical systems by means of high efficiency aluminium reflector and tempered glass screen. This extraordinary combination of materials, ensures high quality, high efficiency and easy cleaning products. The study of the optic allows to develop an efficient luminaire with the best performance. AEC adopts an high transparency, in order to optimize the efficiency of the luminaire, and are also able to ensure the maximum protection of the LED light source from shock and external agents. Any designed optic is created to properly address the light in relation to the application, avoiding any glaring effect. AEC uses high technical simulation software, the same tool adopted by automobile and aircraft industries. The software can predict the lighting performance of the luminaire in a high reliable way. Thanks to the team work between light designers, technical and R&D department no prototype needs to be produced. AEC | 18
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THE MECHANICAL DESIGN
The mechanical design procedure takes advantage of an advanced mathematical modelling system, using the latest 3D CAD software systems. The use of high precision CNC robotic machining allows the monitoring and optimization of every single phase of the process and provides excellent results. In LED products the heat dissipation is of dramatic importance. The R&D department uses sophisticated simulation software able to predict the thermal behavior of the heat sinks, directly designed by AEC mechanical designers. The advanced systems of thermal measurement and the accurate calculation of reliability, are in accordance to the latest methods of prediction and functional evaluation, allowing to optimize the project and to estimate the luminaire expected lifetime.
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THE ELECTRONIC DESIGN
Electronic components play a key role in defining the reliability and overall performance of a lighting fixture. This is the reason why remote control electronic boards and power supply units must be carefully chosen and tested for electrical safety and performance, both in normal operation and under stress state. The study carried out by the R&D department has allowed to improve the power supplies, which guarantees the maximum protection to the internal in case of over temperature, overload, short circuit or LED circuits opening. AEC also carries out all the required tests about electrical safety in compliance with international standards in its laboratories. The luminaire lifetime depends on the reliability of its components. The evaluation of the electronic components reliability is carried out through the thermal analysis of components and through a mathematical calculation by means of a dedicated software.
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AEC boasts both a test laboratory, where all the tests required by the standards in force are carried out and two photometric laboratories, where a staff of professionals performs certified photometric and radiometric measurements by providing the customer with all the information needed to qualitatively characterize the lighting project. AEC laboratories are supervised by a third party at UL International Italy Srl. UL, leader in the field of safety certification that attests the conformity of both laboratories with international standards through periodic inspections at the Company. The AEC safety test laboratory is also recognized by the American market.
ELECTRICAL SAFETY Durability; Thermal resistance; IP degree; Climate change resistance; Humidity; Insulation class. MECHANICAL RESISTANCE IK degree; Glass breaking; Fixing resistance. AEC | 22
ELECTRO-MAGNETIC COMPATIBILITY Harmonic analysis. PERFORMANCE Absorption measurements; Dimmable luminaire features; Analysis of the electronic components reliability; Finishing resistance; Estimation and verification of the product expected lifetime.
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PHOTOMETRIC LABORATORY
AEC investment in R&D and high tech production delivers efficient lighting systems with quality of light and visual comfort driving the optical design of the products. The Company is recognized world-wide for its technical prowess. In fact, in addition to the R&D facilities AEC also has two UL certified photometric laboratories at the manufacturing base in Tuscany. AEC photometric laboratories carry out: PHOTOMETRIC DATA DETECTION; INTEGRAL RADIOMETRIC MEASUREMENT; DIRECT RADIOMETRIC MEASUREMENT; LAMPS MANAGEMENT; LED AND MODULES MANAGEMENT; PRE-BURNING TEST.
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EMC Electromagnetic compatibility
The European certificate compliance of the luminaires, compulsory for CE Certification, requires the certifications for the electrical safety and the electromagnetic compatibility. Today the luminaires, due to their variety requested by the customers, need a continuous and accurate control in all their electronic components, especially on everything related to electromagnetic disturbances. AEC, in order to quickly meet the different requests, has installed in its own AEC LAB the new shielded chamber equipped with a sophisticated equipment for EMC test. The goal is to meet 100% the different requests of customers offering properly tested and certified luminaires. AEC makes a further step towards the TOTAL QUALITY SYSTEM.
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THE PRODUCTION
Any manufacturing process that takes place in AEC facilities is highly automated. The machineries used allow the company to face the everyday and more urgent needs of the market. LED technology has imposed strict processing time schedules and impeccable manufacturing. Each component is produced by programmed machineries from the laser cutting and welding, to the optics production and silicone fixing. Components and semi-finished products are then stored in two automated warehouses. The product assembly takes place in dedicated lines. The process is supported by the use of robots positioned in assembly areas. Before the packing phase, every product undertakes a final testing. AEC concentrates all the production phases in the Italian Headquarters following every step of the product development, from the designing to the production and distribution. This is a competitive advantage that really makes the difference. AEC is proudly recognized for its quality around the world. AEC | 28
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CERTIFICATIONS The external certifications obtained by AEC build credibility and reliability around its work. IQNet represents the most extensive and reputable network of certification institutions worldwide offering innovative assessment and certification services and helping clients to improve enterprise quality aimed at sustainable success.
IQNet IQNet and its partners have certified that AEC maintains a Quality Management System which fulfils the requirements of the standard ISO 9001:2008. This certification guarantees the high quality standards of design and production processes. It thus means reliability for AEC partners and clients. ENEC ENEC is mainly used for electrical lamps and lighting equipment. AEC products are subjected to specific verifications carried out by a third party having the right to use its own laboratories and inspectors during the regular visits to the Company. The ENEC mark demonstrates that the device has been manufactured in line with the requirements of European Safety Standards. UL In compliance with the reference standards, AEC laboratories are supervised by a third party at UL International Italy S.r.l. UL, leader in the field of safety certification, attests the conformity of both laboratories with international standards through periodic inspections at the Company. DEKRA DEKRA Testing and Certifications S.r.l is an independent certification of a third party, which carries out testing and certification of products with a wide experience in different products and sectors. In compliance with the reference standards, AEC laboratories are supervised by a third party at DEKRA Testing and Certifications S.r.l. in order to guarantee high quality products for an efficient public lighting. AEC | 31
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AEC Molds is a manufacturing area totally dedicated to the manufacture of moulds, mechanical equipment and projects prototypes. A professional team work within this wide and technological area using advanced 3d CAD systems (for moulds and mould filling simulation software and moulding process). AEC uses the most modern and technological machines: machines tools at 5 and 3 axles, electrical discharge machining and grinding. AEC knowledge together with the simulation tools on the moulding process, allow the Company to identify the best design route from the beginning, generating luminaires with efficient and technological moulds. AEC MOLDS is a very impressive facility where die-casting aluminum, sheet metal stamping, plastic injection and step-slices are produced. They can reach 14 tons of size and can be mounted on a 2,500 tons die-casting machine. Of course, a well designed and manufactured mould gives rise to a high quality product, guaranteeing the characteristics over time.
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Italo 1 - Via Timavo (Milan - Italy)
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STREET LIGHTING AEC offers a wide range of products for street lighting able to be functional and uniform whilst guaranteeing energy efficiency, high performance and durability. AEC manufactures versatile luminaires for narrow or large street with dry or wet asphalt, roundabouts, junctions and highways. High quality lighting solutions can be equipped with intelligent Smart city control, permitting to set up the lighting of the streets.
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Italo 2 Urban TS - Teatro Alla Scala (Milan - Italy)
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The suspended versions, part of AEC street lighting product range, are designed specifically for catenary mounting and are used where poles cannot be installed. The luminaires, equipped with state-of-the-art LED technology, are developed to provide energy savings and maximize maintenance costs. This solution is ideal for areas with very limited space, such narrow streets, assuring a comfort and accessible light.
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URBAN LIGHTING AEC luminaires for urban lighting, featured by a unique, innovative and functional design, can perfectly meet different urban installation needs. From city centres to suburban areas, from urban streets to squares and parks. Cities acquire a new and coherent light style with more beautiful and eco-sustainable urban spaces. With such LED projects municipalities grow one step closer towards the modern Smart City.
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FLOODLIGHTING
AEC floodlights range of products have been designed for architectural, large areas and sport facilities lighting. Since always, the company offers efficient and versatile floodlights which guarantee high performance, energy efficiency and a comfort lighting, creating the perfect atmosphere according to the kind of installation.
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TUNNEL LIGHTING AEC’s tunnel range of products came from the combination of years of experience in tunnel lighting and the application of the latest technologies developed by the R&D department. The products range represent the result of a great multi-disciplinary study where every component and product details have been analyzed for guaranteeing resistance, low maintenance and considerable energy savings in compliance with the strictest standard. The company LED solutions help to achieve energy savings conditions and cost reductions.
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INDUSTRIAL AND COMMERCIAL LIGHTING
Today the market looks at new innovative and advanced solutions for indoor efficient lighting. This led AEC to enter the interior lighting market with functional products designed for industrial facilities, shopping centres and large covered areas. In such contexts, light is of utmost importance in order to create efficient and safer workplaces. Light needs to be efficient and resembling natural light as much as possible. It has to be uniform with no glaring effect. Lighting in workplaces has to comply with the needs of good visibility and visual comfort with instant effects on productivity levels and general individual health. AEC | 44
In line with the philosophy of “building automation�, AEC LED lighting systems are equipped with innovative dimming system able to easily program light in workplaces. LED lighting can help many companies to reach eco-sustainable results with important savings on the balance, in addition to also improving the image of the company as evidence of its commitment towards the environment.
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LARGE AREA LIGHTING
AEC has a great experience in large area lighting where high technical knowledge and support are paramount. The products range proposed by the company for this kind of application, such as airport, are in compliance with the highest and strictest quality standards of the market. Thanks to a professional Team, AEC supports customers in designing and finding the best lighting system solutions.
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AEC ILLUMINAZIONE SRL I-52010 SubbIano • arezzo • Italy VIa rIghI, 4 zona InduStrIale dI CaStelnuoVo tel. +39 0575 041110 • Fax +39 0575 420878 aec@aecilluminazione.it www.aecilluminazione.com
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