Calpas 2005 Gazebos Assembly and Instruction Manuals by Giller Doit

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual LATTICE GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051013, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

CONTACT INFORMATION For customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact: C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com

Copyright 2004, 2005 California Acrylic Industries, Inc. All rights reserved. Duplication without written consent is strictly prohibited. Cal Spasâ&#x201E;˘ and Cal Enclosuresâ&#x201E;˘ are registered trademarks.

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Assembly and Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 1: Wall Panel Assembly -- Octagon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 2: Composition Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Step 3: Wall Panel Assembly -- Rectangle . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Step 4: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Step 5: Roof Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

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Gazebo Replacement Canopy

Read This First!

Read This First! General Safety Precautions Carefully read and follow all safety instructions. 1. When installing and assembling your gazebo, it is recommended that two or more people be involved. 2. Do not use the unit during an electrical storm. 3. Do not climb on top of the gazebo. While the gazebo is made out of high-quality wood and is extremely durable, it is not meant to support weight. In addition, falling off of the gazebo while climbing on it can result in serious injury or death. 4. Do not attempt any repair without consulting the manufacturer first. Unauthorized repairs will void the manufacturerâ&#x20AC;&#x2122;s warranty (within the first 90 days).

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Delivery and Set-Up

Gazebo Replacement Canopy

Delivery and Set-Up Planning the Best Location for Your Gazebo Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children under the age of five. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your equipment. The following are some of the things that you will need to consider when determining the placement of your new gazebo.

Consider How You Will Use Your Gazebo How you intend to use your gazebo will help you determine where you should position it. For example, will you use your gazebo for recreational purposes? If your gazebo is mainly used for family functions, be sure to leave plenty of room around it for activity.

Consider Your Privacy In a cold weather climate, bare trees wonâ&#x20AC;&#x2122;t provide much privacy. Think of your gazebos surroundings during all seasons to determine your best privacy options. Consider the view of your neighbors as well, when you plan the location of your gazebo.

Provide A View With Your Gazebo Think about the direction you will be facing when sitting in your gazebo. Do you have a special landscaped area in your yard that you find enjoyable? Perhaps there is an area that catches a soothing breeze during the day and lovely sunset in the evening. Consider these things when you plan your location.

Preparing a Good Foundation Your gazebo needs a solid and level foundation. The area that it sits on must be able to support the weight of the gazebo and the occupants who use it. If the foundation is inadequate, it may shift or settle after the gazebo is in place, causing stress that could DAMAGE YOUR GAZEBO. Place the gazebo on an elevated foundation (preferably a 3" concrete slab). Be sure that the concrete slab is at least 12" wider than the outside dimension on the gazebo. *

If you are installing a spa on an elevated wood deck or other structure, we strongly recommend that you consult a structural engineer or contractor to ensure the structure will support the weight of 150 Lbs./ sq. ft.

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Your Cal Enclosures Retailer Can Help You With Foundations And More Your retailer has a wealth of information and experience about how to get the most out of your gazebo. Your gazebo retailer also has a full line of accessories that are engineered to compliment your gazebo. Page 2

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Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

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Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

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Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

NOTE: The gazebo above that is listed in bold lettering is the gazebo that you purchased. NOTE: For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’. The reason for this is because it will be easier to maintain the area around the gazebo (mowing the lawn, edging, etc.) without damaging or scarring the gazebo. Also, in doing this, you will eliminate any potential problems, foundation-wise, in the future. NOTE: This Owner’s Manual applies to the various sizes that are included in the Lattice Gazebo line. While the sizes will vary from gazebo to gazebo, the assembly instructions will be the same, unless otherwise noted.

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Assembly and Installation

Gazebo Replacement Canopy

Assembly and Installation The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo whereever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

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Assembly and Installation

Gazebo Replacement Canopy

Order of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new Bayside gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo. 7

6 4

4 11

16 5

7 11

1 1 5

2 5

5 5

Figure 1

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Assembly and Installation

Gazebo Replacement Canopy

Step 1: Wall Panel Assembly -- Octagon Follow the written steps in conjunction with the figures that are shown. NOTE: All wall panels are pre-assembled at the factory before being shipped. Check the parts list that came with your gazebo and make sure that all the parts are present.

1. Front Entrance

Wall Panel

Screw

Top View of Octagon

2. Wall Panel Wall Panel Front Entrance Panel

Stand panels up vertically with the flush side of the panel facing inward (fit panels together as shown in Figure 2A). Make sure the smooth side of each wall panel is facing the inside of the gazebo. Drill holes in all 2”x4” boards. The holes have already been drilled for the wall panels. Line up the holes and mark the 2”x4” and drill accordingly. Insert the provided 7”x5/16” threaded rod and washer into the pre-drilled holes and tighten with the nut (Figure 2B). To build the roof frame assembly, attach each roof support (8 total) to the 8-sided roof center support using the provided drywall screws (Figure 2C).

Assembly Instructions Stand panels up vertically with flush side of panel facing inward. Then fit panels together as shown. Front Entrance Wall Panel Wall Panel Screws

C Screw

Figure 2 Page 8

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Gazebo Replacement Canopy

Assembly and Installation

Step 2: Composition Roof Assembly 1.

Having already assembled the wall panels, and now the roof frame, pick up the roof assembly and place it on top of the wall panel assembly (Figure 3A).

The top of each wall panel support has a slot (8 total). Place each “rib” of the roof frame into each one of these slots (Figure 3B). Using the provided hardware, insert a 5/16”x18”x3 1/2” bolt into the pre-drilled hole that is located on the slotted end of the wall panel support and the “rib” section of the roof frame. Repeat this step until the roof frame is securely attached to the wall panel assembly. Take one 4-sided section of shingled roof and attach it to the corresponding location on top of the roof frame (Figure 3C). Take each ridge cap and attach using drywall screws (Figure 3D).

Rib

Roof Frame Assembly

4. B

C Roof

Screws

Figure 3 Page 9

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Assembly and Installation

Gazebo Replacement Canopy

Step 3: Wall Panel Assembly -- Rectangle NOTE: All wall panels are pre-assembled at the factory before being shipped. Check the parts list that came with your gazebo and make sure that all the parts are present.

4' or 5' Panel

4', 5' or 8' opening

4' or 5' Panel Chamfered End

2"x2" Post Application

B 4"x4" Post Application

4' Panel

8' Panel

4' Panel

1. Stand two panels up side by side. Attach the panels together using 5 drywall screws (Figure 4A). Make sure the smooth side of each wall panel is facing the inside of the gazebo. 2. Each corner should be secured following the sample in Figure 4B (inset). 3. Repeat this step until all the panels are attached. Figure 4B will show you the wall panel layout. NOTE: The rounded corners attach to the wall panels the same way, with 5 drywall screws. The owner must use care when securing the wall panel and rounded corner together, as any damage incurred during assembly is not covered by the warranty. NOTE: Use care when attaching the sides and corners. Be sure that the screws do not come in contact with the windows.

4' Panel

8' Panel

4' Panel

Figure 4

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Gazebo Replacement Canopy

Assembly and Installation

Step 4: Roof Frame Assembly When assembling the roof frame, lay everything out and assemble it on a flat surface. Have an assistant help you when installing the roof frame on to the gazebo walls.

2"x3"x96" (4 each)

1. 2"x2"x24" (4 each) 2"x3"x72" (4 each)

Lay out roof frame as shown above. Use screws to attach all pieces together.

12' Inside Diameter

COMPLETED ROOF FRAME

5. 16' Inside Diameter

Top Center Frame 8' x 12' Outside Diameter 24 3/4" 24 3/4" 47 1/4" 47 1/4"

Take four 2”x4”x96” pieces of wood and four 2”x4”x72” pieces of wood and lay them out on the ground (Figure 5A), in effect making a square. Use the provided drywall screws to attach all the pieces together. When complete, the outside diameter should measure 12’x16’ (Figure 5B). Place corner stabilizer (4 each) and attach in each corner (Figure 5A) using drywall screws. Take four 2”x2”x24” pieces of wood and attach to each center point on the side of the roof frame. Attach each corner together with the provided screws, making sure to keep the 45˚ corner pointing outward (Figure 5C - inset). This is the top center frame. Take four single-slider rafters and two double-slider rafters attach them to the middle of each side of the top center frame assembly (Figure 5C). Use the toe-in method (see inset) and follow the specified measurements (Figure 5C).

C 2"x4"x93 Double Slider (2 each) 2"x4"x93 Single Slider (4 each) 2"x4"x72" (4 each) Side View

Figure 5

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Assembly and Installation

Gazebo Replacement Canopy

6. Attach 4 each hip rafters flush w/top with 3" screws.

D Top Center of Frame Hip Rafter

Slider board should be placed flush with bottom of top center of frame.

Toe in hip rafter with screws into the roof frame. Common Rafter Hip Rafter

Take the hip rafters (4 each) and attach them to each corner of the top center frame. Make sure that the 45˚ corner matches the 45˚ end on the hip rafters (Figure 6A). 7. Take 4 common rafters and attach them to the middle of each side of the top center frame assembly (Figure 6A). Use the toe-in method (see inset). 8. With the common rafters now installed, attach the remaining jack rafters using the toe-in method. Make sure that each jack rafter is spaced evenly apart. This will ensure sufficient anchoring points for the roof panels. 9. Figure 6B shows what the roof frame will look like when it is completed. NOTE: It is recommended that you have an assistant for the following step. 10. Place the assembled roof section on top of the wall panel assembly. Anchor the roof section by using drywall screws (Figure 6C).

48"

48" 24" (On Center)

Lower roof frame onto wall panels and screw from top of roof frame into top of wall.

Figure 6 Page 12

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Gazebo Replacement Canopy

Assembly and Installation

Step 5: Roof Panel Installation NOTE: It is strongly recommended that you use a ladder for the final steps of the gazebo assembly.

1. Place each roof panel in place (with the edge resting on the panel supports) and mount using drywall screws (Figure 7A). NOTE: If your model gazebo has a dome roof, please refer to Step 3. Panel Support

Panel Support

2. Using the provided hardware, mount the dome bracket (Figure 7B). 3. Use 2 1/2â&#x20AC;? drywall screws to mount all ridge caps. 4. Set the roof assembly onto the wall panel assembly and attach using drywall screws.

Figure 7

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Cleaning and Maintenance

Gazebo Replacement Canopy

Cleaning and Maintenance Cleaning Your gazebo was designed with low cleaning and maintenance in mind. We recommend that the gazebo be cleaned at least twice a month (or more, if needed). When cleaning your gazebo, do not use cleaning solvents -- using a sponge and water will be fine. For ground-in dirt and grime, refer to the following section.

Maintenance Maintaining your gazebo is an easy task. We recommend that every six months you inspect the wood on your gazebo. Take note of any deformities in the wood (i.e. cracking, peeling, dirt, grime, etc.). Spot sand these areas with 120-grit sandpaper and wipe these areas clean with a damp rag. When dry, apply a coat of stain or paint to the sanded area. Wipe the stained area clean and reapply until the sanded area matches the rest of the gazebo. NOTE: An 8oz. can of stain is supplied with each gazebo. To replace the can of stain, contact your local Cal Enclosures dealer. On models that have plexi-glass windows, use cheese cloth and warm water. These windows are made of plexi-glass and do not hold up well under abrasive commercial cleaners.

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Gazebo Replacement Canopy

Appendix

Appendix Troubleshooting Q: Why won’t the windows on the gazebo stay open or closed? A: This is most likely due to the fact that your foundation is not level. Foundations will most likely have a 1/4" pitch for drainage reasons. To rectify this problem, the gazebo should be shimmed on the low side. Using a standard level, shim the low side so that the gazebo is level. Q: Why won’t the roof panels sit correctly on the roof frame? A: Check the top plate on the top center frame and make sure it is level and installed correctly. Q: My roof and wall panels are not lining up correctly, and there are small gaps in the joint seams. Why is this? A: The main support post is not plumb (meaning vertically level). Make sure the main support post is plumb. Also, make sure that each of your main support beams is square in relation to the main support post (meaning that there is a 90˚ angle when the main support post and the main support beam intersect).

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Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

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Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

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Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Appendix

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 19

Gazebo Owner’s Manual 12/17/04

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Appendix

Gazebo Replacement Canopy

Wood Part Number List PART NUMBER

DESCRIPTION

WOO27200680 WOO27200681 WOO27200682 WOO27200700 WOO27200701 WOO27200702 WOO27200720 WOO27200721 WOO27200722 WOO27200740 WOO27200741 WOO27200742 WOO27200760 WOO27200761 WOO27200762 WOO27200780 WOO27200781 WOO27200782 WOO27200800 WOO27200801 WOO27200802 WOO27200820 WOO27200821 WOO27200822 WOO27200840 WOO27200841 WOO27200842 WOO27200860 WOO27200861 WOO27200862 WOO27200880 WOO27200881 WOO27200882 WOO27200900 WOO27200901 WOO27200902 WOO27200920 WOO27200921 WOO27200922 WOO27200940 WOO27200941 WOO27200942 WOO27200960 WOO27200961 WOO27200962

Panel 1 Green Panel 1 Rust Panel 1 Grey Panel 2 Green Panel 2 Rust Panel 2 Grey Panel 4 Left Green Panel 4 Left Rust Panel 4 Left Grey Panel 4 Right Green Panel 4 Right Rust Panel 4 Right Grey Panel 5 Left Green Panel 5 Left Rust Panel 5 Left Grey Panel 5 Right Green Panel 5 Right Rust Panel 5 Right Grey Panel 6 Green Panel 6 Rust Panel 6 Grey Panel 7 LT TOP Green Panel 7 LT TOP Rust Panel 7 LT TOP Grey Panel 7 LT BTM Green Panel 7 LT BTM Rust Panel 7 LT BTM Grey Panel 7 RT TOP Green Panel 7 RT TOP Rust Panel 7 RT TOP Grey Panel 7 RT BTM Green Panel 7 RT BTM Rust Panel 7 RT BTM Grey Panel 8 LT TOP Green Panel 8 LT TOP Rust Panel 8 LT TOP Grey Panel 8 LT BTM Green Panel 8 LT BTM Rust Panel 8 LT BTM Grey Panel 8 RT TOP Green Panel 8 RT TOP Rust Panel 8 RT TOP Grey Panel 8 RT BTM Green Panel 8 RT BTM Rust Panel 8 RT BTM Grey

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WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Panel 9 Top Green Panel 9 Top Rust Panel 9 Top Grey Panel 9 BTM Green Panel 9 BTM Rust Panel 9 BTM Grey Trim 1 36" Green Trim 1 36" Rust Trim 1 36" Grey Trim 2 62" Green Trim 2 62" Rust Trim 2 62" Grey Trim 3 Green Trim 3 Rust Trim 3 Grey Corner 1 47.5" Green Corner 1 47.5" Rust Corner 1 47.5" Grey Corner 2 82.75" Green Corner 2 82.75" Rust Corner 2 82.75" Grey Corner 3 90" Green Corner 3 90" Rust Corner 3 90" Grey Octagon Top 10' Green Octagon Top 10' Rust Octagon Top 10' Grey Octagon Bottom 10' Green Octagon Bottom 10' Rust Octagon Bottom 10' Grey Octagon TOP 12' Green Octagon TOP 12' Rust Octagon TOP 12' Grey Octagon Bottom 12' Green Octagon Bottom 12' Rust Octagon Bottom 12' Grey Bay Window Roof 4' Green Bay Window Roof 4' Rust Bay Window Roof 4' Grey Bay Window Roof 5' Green Bay Window Roof 5' Rust Bay Window Roof 5' Grey Octagon Top 15' Green Octagon Top 15' Rust Octagon Top 15' Grey Octagon Middle 15' Green Octagon Middle 15' Rust Octagon Middle 15' Grey Page 21

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Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

WOO27520000 WOO27520001 WOO27520002 WOO27520003 WOO27520004 WOO27520005 WOO27520006 WOO27520007 WOO27520008 WOO27520009 WOO27520010 WOO27520011 WOO27520012 WOO27520013 WOO27520014 WOO27520015 WOO27520016 WOO27520017 WOO27520018 WOO27520019 WOO27520020 WOO27207326 WOO27207327 WOO27207325 WOO27206000 WOO27205500 WOO27205000 WOO27202320 WOO27202400 WOO27204620 WOO27203580 WOO27203660 WOO27205660 WOO27205140 WOO27204700 WOO27201380 WOO27201400 WOO27211020 WOO27202760

Gazebo Replacement Canopy

Octagon Bottom 15' Green Octagon Bottom 15' Rust Octagon Bottom 15' Grey Octagon Bottom 18' Rust Octagon Bottom 18' Grey Octagon Bottom 18' Green Octagon Corner 18' Rust 104" Octagon Corner 18' Grey 104" Octagon Corner 18' Green 104" METAL ROOF, PANEL 1, UNPAINTED METAL ROOF, PANEL 2, UNPAINTED METAL ROOF, PANEL 4 LT, UNPAINTED METAL ROOF, PANEL 4 RT, UNPAINTED METAL ROOF, PANEL 5 LT, UNPAINTED METAL ROOF, PANEL 5 RT, UNPAINTED METAL ROOF, PANEL 6, UNPAINTED METAL ROOF, PANEL 7 LT TOP, UNPAINTED METAL ROOF, PANEL 7 LT BOTTOM, UNPAINTED METAL ROOF, PANEL 7 RT TOP, UNPAINTED METAL ROOF, PANEL 7 RT BOTTOM, UNPAINTED METAL ROOF, PANEL 8 LT TOP, UNPAINTED METAL ROOF, PANEL 8 LT BOTTOM, UNPAINTED METAL ROOF, PANEL 8 RT TOP, UNPAINTED METAL ROOF, PANEL 8 RT BOTTOM, UNPAINTED METAL ROOF, PANEL 9 TOP, UNPAINTED METAL ROOF, PANEL 9 BOTTOM, UNPAINTED METAL ROOF TRIM 1 - 36" GAZEBOS METAL ROOF TRIM 2 - 62" UNPAINTED METAL ROOF CORNER 1 - 47.5" UNPAINTED METAL ROOF CORNER 2 - 82.75" UNPAINTED METAL ROOF CORNER 4 - GREEN METAL ROOF CORNER 4 GREY METAL ROOF CORNER 4 RUST XL 700 LATTICE ROOF PANEL 33 X 95 XL 750 LATTICE ROOF PANEL 39 X 101 XL 800 LATTICE ROOF PANEL 47 X 109 4' LATTICE ROOF PANEL (R) 36 X 53 4' LATTICE ROOF PANEL (L) 36 X 53 CENTER LATTICE PANEL 36 X 46.5 5' LATTICE ROOF PANEL (R) 36 X 65 5' LATTICE ROOF PANEL (L) 36 X 65 XL 700 SOLID ROOF PANEL 33 X 95 XL 750 SOLID ROOF PANEL 39 X 101 XL 800 SOLID ROOF PANEL 47 X 109 4' SOLID ROOF PANEL (R) 36 X 53 4' SOLID ROOF PANEL (L) 36 X 53 CENTER SOLID ROOF PANEL 36 X 46.5 5' SOLID ROOF PANEL (R) 36 X 65

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WOO27203040 WOO27202420 WOO27202480 WOO27203680 WOO27203900 WOO27204240 WOO27201015 WOO27208320 WOO27208340 WOO27208260 WOO27208300 WOO27215560 WOO27410460 WOO27207740 WOO27208100 WOO27200460 WOO27200480 WOO27200620 WOO27200640 WOO27200580 WOO27200660 WOO27200500 WOO27200560 WOO27207640 WOO27207940 WOO27207720 WOO27208060 WOO27208080 WOO27208040 WOO27213200 WOO27213220 WOO27207800 WOO27216526 WOO27216525 WOO27208980 WOO27208460 WOO27208720 WOO27208880 WOO27208820 WOO27208700 WOO27208480 WOO27214720 WOO27214800 WOO27208680 WOO27208800 WOO27208780 WOO27209000 WOO27209080

5' SOLID ROOF PANEL (L) 36 X 65 5' SOLID ROOF PANEL (R) 62 X 65 5' SOLID ROOF PANEL (L) 62 X 65 6' SOLID ROOF PANEL (R) 62 X 77 6' SOLID ROOF PANEL (L) 62 X 77 CENTER SOLID ROOF PANEL 46.5 X 62 SOLID ROOF PANEL 50 3/8 X 62 1/2 2 X 4 X 49 CROWN MOLDING 2 X 4 X 37 CROWN MOLDING 2 X 4 X 79 CROWN MOLDING 2 X 4 X 60 CROWN MOLDING 2 X 4 X 102 1/2 CROWN MOLDING 2 X 4 X 61 1/2 CROWN MOLDING HIP RAFTER STD. 2 X 4 X 53 COMMON RAFTER 40 1/2 HIP RAFTER STD. NO SLIDER 89" COMMON RAFTER NO SLIDER 2 X 4 X 67 JACK RAFTER (R) NO SLIDER 2 X 4 X 67 JACK RAFTER (L) NO SLIDER 2 X 4 X 67 JACK RAFTER (R) 2 X 4 X 43 JACK RAFTER (L) 2 X 4 X 43 HIP RAFTER STD. NO SLIDER 2 X 4 X 53 COMMON RAFTER 2 X 3 X 41 HIP RAFTER STD. 89" COMMON RAFTER STANDARD 2 X 4 X 67 HIP RAFTER (TIMBERLINE) 3 X 4 X 91" JACK RAFTER (L) 3 X 4 X 67 JACK RAFTER (R) 3 X 4 X 67 COMMON RAFTER 3 X 4 X 67 HIP RAFTER 3 X 4 X 55.75 COMMON RAFTER 3 X 4 X 40.5 HIP RAFTER LUXURY 53" JACK RAFTER (L) JACK RAFTER (R) 2 X 4 X 22.5 M1 2 X 4 X 94.5 M1 2 X 4 X 46.5 M1 MOON ROOF FRAME 34 X 34 MOON ROOF FRAME 40 X 40 MOON ROOF FRAME W/SLIDER 46.5 2 X 4 X 94.5 MITERED W/SLIDER MOON ROOF NO SLIDER 2 X 4 X 70.5 MOON ROOF W/SLIDER 2 X 4 X 70.5 2 X 4 X 69 W/DBL. SLIDER 2 X 4 X 32.5 MITERED ONE END 2 X 4 X 38.5 M1 3 X 4 X 93.75 M1 3 X 4 X 21.75 M1 Page 23

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Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

WOO27212000 WOO27211620 WOO27211680 WOO27211740 WOO27211800 WOO27212140 WOO27211880 WOO27211940 WOO27212060 WOO27211740 WOO27211800 WOO28002560 WOO27106220 WOO27107740 WOO27208540 WOO27208710 WOO27208711 WOO27208712 WOO27106680 WOO27106960 WOO27106920 WOO27106980 WOO27107000 WOO27106080 WOO27402170 WOO27402175 WOO27402182 WOO27402184 WOO27402190 WOO27103280 WOO27107600 WOO27200060 WOO27103200

Gazebo Replacement Canopy

3 X 4 X 45.75 M1 TOP CENTER 2 X 2 X 24 M2 2 X 3 X 60 HEADER BOARDS 2 X 3 X 72 HEADER BOARDS 2 X 4 X 6.5 CORNER STABILIZER M2 2 X 3 X 96 TOP OF WALL HEADER BOARDS 2 X 3 X 82 TOP OF WALL HEADER BOARDS 2 X 3 X 88 HEADER BOARDS 2 X 4 X 96 CROSS TIES 2 X 4 X 72 CROSS TIES M2 2 X 4 X 60 CROSS TIES M1 1 X 4 X 18 CROSS TIES M2 CUPULA 30 X 62 CUPULA 30 X 38 CUPULA 54 X 62 DOME 48 X 96 DOME 40 X 40 DOME 46 X 46 DOME 54 X 54 DOME 54 X 102 DOME 54 X 75 DOME 78 X 78 DOME 30 X 54 DOME 30 X 102 DOME 54 X 54 DOME 54 X 102 DOME 30 X 30 2 X 3 X 85" BOTTOM W/TRACK 2 X 3 X 88" HEADER BOARD 2 X 3 X 93" BOTTOM W/TRACK 48 X 48 X 65 1/2 TRIANGLE MOON ROOF 38 X 38 X 53 TRIANGLE MOON ROOF 34 X 34 X 45 TRIANGLE MOON ROOF FRAME 2 X 3 X 69" W/TRACK BOTTOM 2 X 4 X 79" TOP OF WALL PANEL 2 X 2 X 84" CORNER CONNECTOR 2 X 4 X 85" TOP OF WALL PANEL 2 X 4 X 93" TOP OF WALL PANEL 4 X 4 X 83.25" CORNER CONNECTOR WINE GLASS HOLDER AND TOWEL RACK FOR LH CORNER TOWEL BAR FOR LH 2 X 6 X 30 FACIA INSIDE 2 X 6 X 42 FACIA INSIDE WINE GLASS HOLDER 9 1/2 X 57" WALL PANEL TOP 5' BAY WINDOW BOTTOM SOLID 2 X 4 X 16 CORBOTS 31 X 57" WALL PANEL BOTTOM SOLID

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Gazebo Replacement Canopy

WOO27102580 WOO27107540 WOO27102600 WOO27102680 WOO27102581 WOO27409166 WOO27409160 WOO27409165 WOO27409140 WOO27107480 WOO27106680 WOO27102992 WOO27102582 WOO27104000 WOO27102576 WOO27110081 WOO27110063 WOO27110051 WOO27110054 WOO27110041 WOO27110091 WOO27110073 WOO27104400 WOO27107025 WOO27102720 WOO27104040 WOO27900120 WOO27103610 WOO27403860 WOO27103240 WOO27103280 WOO27402180 WOO27402200 WOO27103300 WOO27106420 WOO27106480 WOO27106560 WOO27106860 WOO27700110 WOO27700112 WOO27700114 WOO27700116 WOO27402380 WOO27406900 WOO27406960 WOO27403100 WOO27403340 WOO27403325

WALL STARBURST 9.5 X 45 4' BAY WINDOW BOTTOM SOLID WALL PANEL BOTTOM 31 X 45 2 X3 X 84 WALL PANEL LEG 9.5 X 33 STARBURST 4 X 4 X 60 POST CSG 4 X 4 X 60 POST 4 X 4 X 60 POST CSR GLASS AND TOWEL RACK 5' SLIDING DOOR BOTTOM TRACK 2 X 3 X 69 BOTTOM TRACK 2 X 3 X 57 DOOR FRAME TOP WITH TRACKING 31 X 69 WALL PANEL BOTTOM 9.5 X 69 WALL PANEL STARBURST 31 X 33 WALL PANEL BOTTOM WALL PANEL 5' STARBURST 9.5 X 57 CSR WALL PANEL 5' BOTTOM PANEL (33 X 57) CSR WALL PANEL 4' STARBURST 9.5 X 45 CSR WALL PANEL 4' BOTTOM PANEL (31 X 45)CSR WALL PANEL 3' STARBURST 9.5 X 33 CSR WALL PANEL 6' STARBURST 9.5 X 69 CSR WALL PANEL BOTTOM PANEL (33 X 69) CSR WALL PANEL STARBURST 9.5 X 61 7 X 69 PLEXI PANEL 7 X 43 PLEXI GLASS 7 X 55 PLEXI GLASS 7 X 57 PLEXI GLASS 12 X 88 CORNER PANEL SOLID BAY WINDOW CORNER 9.5 X 45 LATTICE PANEL TOP 9.5 X 57 LATTICE WALL PANEL TOP 22.5 X 45 LATTICE PANEL BOTTOM LATTICE PANEL 9.5 X 22.5 21 1/2 X 57 LATTICE WALL PANEL BOTTOM 22.75 X 85 LATTICE PANEL 93 X 22 1/4 LATTICE PANEL 79 X 22 1/4 LATTICE PANEL 93 X 9 .5 LATTICE OPENING 5 X 81 FILLER WALL PANEL 5 X 81 FILLER WALL PANEL W/ELECTRIC GAZEBO FACE PANEL 17 X 81 GAZEBO FACE PANEL 17 X 81 W/ELECTRICAL 45" WINE GLASS HANGER 20" WINE GLASS HANGER 32" WINE GLASS HANGER STOOL TOP ROUND STOOL LEG ASSEMBLY BAR STOOL TOP CSR Page 25

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27403345 WOO27409142 WOO27409141 WOO27201025 WOO27201026 WOO27404640 HAR13900230 WOO27403540 WOO27403880 WOO27700122 WOO27700124 ELE09900405 ELE09900406 LIT16300026 WOO27402720 WOO27403560 WOO27403900

Gazebo Replacement Canopy

BAR STOOL LEG ASSEMBLY CSR GLASS AND TOWEL RACK CSG GLASS AND TOWEL RACK CSR RIGHT ROOF SIDE SOLID 18 X 19 LEFT ROOF SIDE SOLID 18 X 19 STORAGE STEP EQUIPMENT BOX NYLON SPRING GUIDES 5' BAY WINDOW BACK PANEL 4' BAY WINDOW BACK PANEL LIGHT HOUSE PANEL 10' W/LIGHTS LIGHT HOUSE PATIO PANEL 10' W/LIGHTS TRANSFORMER 12V, 75 WATTS TRANSFORMER 12V, 200 WATTS 12V RECESSED LIGHT 10 WATTS BACK REST 5' BAY WINDOW BENCH 4' BAY WINDOW BENCH 16.5 X 48

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Appendix

Accessories The following is a list of all the accessories that you can use with your Cal Enclosures Gazebo. If you wish to order an accessory, feel free to contact your dealer with the desired part name and part number, or visit www.calspas.com. Description Bar Top

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

Part Number Wood Cal Stone WOOD289 WOOD289CS WOOD288 WOOD288CS WOOD287 WOOD287CS WOOD199 WOOD199CS WOOD905 WOOD905CS WOOD902 WOOD902CS WOOD901 WOOD901CS WOOD900 WOOD900CS WOO270405060 WOO27405020 WOOD127 WOOD127CS WOOD296 WOOD297 WOOD298 WOOD214 WOOD107 WOOD133 WOOD109 WOOD134 WOOD107-2 WOOD189 WOOD923 WOOD923CS WOOD922 WOOD922CS WOOD921 WOOD921CS WOOD920 WOOD920CS WOOD183 WOOD108 WOOD108-2 WOOD113 WOOD113-5 WOOD114 WOOD169

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

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Gazebo Owner’s Manual 12/17/04

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

Warranty Limitations The Limited Warranty is void if the gazebo has been subject to negligence, alteration, misuse, abuse, repairs by non- C.A.I. authorized representatives, acts of God and any other cases beyond the control of C.A.I. Examples of common acts invalidating this warranty include but are not limited to: • Use of the gazebo in a non-residential application • Scratches caused by normal use • Damage caused by extreme weather conditions (heat, cold, etc.) • Damage caused by dirt, sand, and/or water damage • Damage caused by direct sunlight • Damage caused as a result of failure to follow the assembly instructions as defined in this Owner’s Manual This Limited Warranty applies only to gazebos normally used for personal, family, or household purposes. This Limited Warranty is obsolete 90 days after the original purchase date.

Warranty Exclusions C.A.I. warranties the gazebo from defects in material and workmanship for a period of 90 days from the original date of purchase. DON’T FORGET TO REGISTER YOUR NEW PRODUCT AT WWW. CALSPAS.COM.

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Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

C.A.I. warranties its Extreme saunas against defects in materials and workmanship for a period of five years from the original date of purchase. Seasonal checks and surface cracks are not considered defects in material or workmanship as they are normal characteristics of all wood.

C.A.I. warranties its saunas against defects in materials and workmanship for a period of one year from the original date of purchase. Seasonal checks and surface cracks are not considered defects in material or workmanship as they are normal characteristics of all wood. 1 YEAR SAUNA EQUIPMENT WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

C.A.I. warranties the gazebos and large wood accessories, decks, and bay windows against defects in material and workmanship for a period of ninety days from the original date of purchase. Checkering and surface cracks are not considered defects in material or workmanship, as they are normal characteristics of all wood.

WOOD ACCESSORIES GUARANTEES EXTENT OF WARRANTY This warranty extends to the original purchaser at the original site of installation only. This warranty becomes valid at time of purchase and terminates either by specified time-frame listed above, owner transfer, or relocation.

C.A.I. warranties steps, bars, barstools, planter boxes, towel racks, and other small accessories against defects in material and workmanship at the time of delivery. Seasonal check and surface cracks are not considered defects in material of workmanship, as they are normal characteristics of all wood.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

In the event of a malfunction or defect covered under the terms of this warranty, a factory authorized service agent of C.A.I. will perform the necessary repairs. To obtain service, contact the authorized selling dealer. In the event the consumer is unable to obtain service or satisfactory customer service from the authorized selling dealer or service agent, written notification must be given to the C.A.I. Customer Relations Department within 10 days of reported failure. There will be no charge for parts on a covered item. However, the authorized service agent may assess a reasonable travel or mileage charge per service call. If C.A.I. determines that repair of a covered item is not feasible, C.A.I. reserves the right to replace the defective merchandise with merchandise of equal value to the original purchase price. In the event of any warranty replacement, all removal, replacement, installation, and shipping costs are the primary responsibility of the customer.

GUARANTEE LIMITATIONS This warranty does not apply if the gazebo and/or sauna has been subject to negligence, alteration, misuse, abuse, repairs by nonC.A.I. authorized representatives, incorrect installation, acts of God, and any other cases beyond the control of C.A.I. Examples of common acts invalidating this guarantee include but are not limited to: • Failure to use a wood protectant (e.g., linseed oil) • Use of lacquer or paints • Gazebos and sauna accessories placed on non-approved surfaces. See the owner’s manual for more information. Outdoor applications (except Extreme saunas) This limited warranty applies only to the aforementioned products normally used for personal, family, or household purposes.

CUSTOMER SERVICE For customer service, contact an authorized service agent immediately. If you do not know who your local representative is, contact the C.A.I. Customer Relations Department at 1462 E. Ninth Street, Pomona, CA 91766, or call (800) 225-7727.

12/17/04

•

DISCLAIMERS C.A.I. shall not be liable for loss of use of the gazebo and/or sauna incidental or consequential costs, expense or damages, which may include but are not limited to removal of permanent deck or other customer fixture or the necessity for crane removal. Any implied warranty shall have duration equal to the duration of the applicable warranty stated above. Under no circumstances shall C.A.I. or any of its representatives be held liable for injury to any person or damage to any property, however arising.

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

Gazebo Replacement Canopy

Please make a record of the following. It will be valuable if service is required. Gazebo Model: Gazebo Serial Number: Date Purchased: Date Installed: Dealerâ&#x20AC;&#x2122;s Phone Number: Dealerâ&#x20AC;&#x2122;s Address:

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual CABANA GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy LTR20051011, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Spa Cabana Gazebo Assembly Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Exploded View of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 1: Corner Post Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 2: Anchoring the Main Support Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Step 3: Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 901 Spa Cabana Gazebo Assembly Step 1: Assembling the Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Step 2: Anchoring the Main Support Post . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Bar and Corbel, Step, and Stool Assembly Bar and Corbel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Step . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Bar Stool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

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Gazebo Replacement Canopy

Read This First!

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Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

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Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

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Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

NOTE: The gazebo above that is listed in bold lettering is the gazebo that you purchased. NOTE: For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’. The reason for this is because it will be easier to maintain the area around the gazebo (mowing the lawn, edging, etc.) without damaging or scarring the gazebo. Also, in doing this, you will eliminate any potential problems, foundation-wise, in the future. NOTE: This Owner’s Manual applies to the various sizes that are included in the Cabana Gazebo line. While the sizes will vary from gazebo to gazebo, the assembly instructions will be the same, unless otherwise noted.

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Spa Cabana Gazebo Assembly

Gazebo Replacement Canopy

Spa Cabana Gazebo Assembly The following will tell you how to assemble your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo whereever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

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Gazebo Replacement Canopy

Spa Cabana Gazebo Assembly

Exploded View of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new Bayside gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo.

4 6

3 3

2 2

8 1 1 10

Figure 1. Exploded view

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Spa Cabana Gazebo Assembly

Gazebo Replacement Canopy

Step 1: Corner Post Assembly 2A

3"x8" Drywall Screw

Galvanized "L" Bracket

1. Using the materials that are provided in your gazebo kit, take one 4”x4”x108’ (9’) piece of lumber and 2 2”x6”x90” (7 1/2’) pieces of lumber (Figure 2). 2. Take the 2”x6” and center the lumber on the 4”x4”piece of lumber. Once this is done, take four drywall screws (3”x8”) and attach the 2”x6” to the 4”x4”. Repeat this sequence for the other 2”x6”. NOTE: The 4”x4” and the 2”x6” (both pieces) should be flush at the bottom. 3. Once this is complete, repeat these steps for all four sides of the gazebo.

4" x 4" & 2" x 6" should be flush at the bottom.

4. Using the provided hardware, attach the galvanized “L” bracket to the 4”x4” (either side).

Side View Of Main Support Post

5. With the use of a level, and after ensuring that the 2”x6” is between the spa and the 4”x4”, check that the support is level (top to bottom), and mark the location of the anchoring hole by scoring the concrete.

4" x 4" 2" x 6"

4" x 4" & 2" x 6" should be flush at the bottom.

Front View Of Main Support Post

4" x 4"

3"x8" Drywall Screw

2" x 6"

4" x 4" & 2" x 6" should be flush at the bottom.

Galvanized "L" Bracket

Figure 2. Corner post assembly

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Gazebo Replacement Canopy

Step 2: Anchoring the Main Support Post

Determine spacing of post with spa size before anchoring into concrete.

2" x 6" Board

Galvanized "L" Bracket

4"x 4" Post

Spa Cabana Gazebo Assembly

Anchoring Bolt

Concrete Foundation

NOTE: When scoring the concrete, make sure that the mark is dark enough to see, as you will be drilling a hole in the concrete. This hole will be where the anchoring bolt is located. Also, it is the owner’s responsibility to obtain a 1/2” masonry bit. This bit will be used to drill the anchoring holes in the foundation. A masonry bit may be bought at any local hardware store. Refer to Figure 3 for steps 1 through 3.

Side View

1. Pre-drill the anchoring hole using a 1/2”masonry drill bit (see NOTE above). Drill the hole to a depth of no less than 3”. Using a hammer, insert the anchoring bolt by gently tapping the bolt into place. Continue to tap into place until the anchoring bolt is seated securely in the hole. 2. After drilling the hole and inserting the anchoring bolt, slide the main support post assembly on to the anchoring bolt and tighten down using the provided hardware. 3. Repeat these steps for all four corners of the gazebo. The final placement of the main support posts is noted to the left (Figure 4). The main support posts should be mounted no less than 1” from the side of the spa. If the gazebo is touching the spa, and any damage is incurred due to contact, the warranty on the spa siding is void.

Anchor post into concrete as shown.

2" x 6" Board

3B 4"x 4" Post

Anchoring Bolt Galvanized "L" Bracket

Concrete Foundation Front View

Figure 3. Anchoring the main support post The total distance between each main support post will be determined by the size of the spa and gazebo that was purchased. The Cabana Gazebo has 3 sizes: 7’x7’, 7.5’x7.5’, and 8’x8’. The desired distance between each main support post will be determined by the aforementioned sizes.

Galvanized "L" Bracket

8' - 2" (7' - 2" , 7' - 8")

The list below will tell you what each distance should be for each gazebo model : If the spa is: 7’ x 7’ 7.5’ x 7.5’ 8’ x 8’

8' - 2" (7' - 2" , 7' - 8") Galvanized "L" Bracket

Then the distance between each gazebo main support post is.... +/- 7’ - 2” x 7’ - 2” +/- 7’ - 8” x 7’ - 8” +/- 8’ - 2” x 8’ - 2”

Figure 4. Placement of the support posts Page 9

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Spa Cabana Gazebo Assembly

Gazebo Replacement Canopy

Step 3: Roof Assembly The roof assembly is a relatively easy process. The majority of the tasks are repetitive. The first part of the roof that needs to be assembled are the support members. Install the lower support members first and the upper support members second. The support members are the 2”x6”x144” (12’).

Support Member Assembly NOTE: This step requires the help of another person. Use two ladders when hanging the main support beams. Tip: Try anchoring the ladders so they don’t move while you’re on top of them. 1. With the aid of a ladder, place one 2”x6”x144” roof support on top of the 2”x6”x90” piece (see Figure 5) and anchor it to the 4”x4”, using the provided drywall screws. Make sure that the 2”x6”x144” is centered between the two 4”x4” main support posts. 2. Place another 2”x6”x144” roof support on the opposite side of the 4”x4” main support post. Screw this piece to the 4”x4” as well. 3. Repeat this process on the other main support posts that are directly across from the main support posts that were just completed. 4. Referring to Figure 5A, place another 2”x6”x144” roof support on top of the roof support that was just installed. This next roof support will in effect create a 90˚ angle with the other 2”x6”x144” roof support. Secure the roof support with the provided drywall screws (Figures 5B and 5C). Figure 5. Roof support 5. Repeat these steps for the remaining roof support beams (Figure 5D). The 4”x4”x16” post is used to tie the roof grid together and re-enforce it (Figure 6). These posts should be mounted flush with the bottom of the roof support beams so they are at the same height as the main support posts.

Figure 6. Roof posts Page 10

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Gazebo Replacement Canopy

Spa Cabana Gazebo Assembly

Roof Final Assembly

2" x 2" x 144" spaced 2 1/2" apart

1. Lay out the 2”x2”x140” roof slats on the two lower levels of the gazebo. Make sure that each roof slat is spaced exactly 2 1/2” apart. Twelve roof slats total will be used on the lower level (Figures 7 and 8). 2. Secure each roof slat securely in place with 2 1/2” drywall screws. 3. Lay out the 2”x2”x144” roof slats on the one upper level of the gazebo. Make sure that each roof slat is spaced exactly 2 1/2” apart. These roof slats need to be running the opposite direction as the lower level roof slats.

2" x 2" x 140" spaced 2 1/2" apart

Figure 7. Roof slats Upper Level Roof Slats

2" x 2" x 144" Roof Slats

2" x 2" x 140" NOTE: Please observe the two different directions that the roof slats are going. Lower Level Roof Slats

Figure 8. Assembled roof

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901 Spa Cabana Gazebo Assembly

Gazebo Replacement Canopy

901 Spa Cabana Gazebo Assembly The following will tell you how to assemble your 901 spa cabana gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer.

Step 1: Assembling the Gazebo 1.

Corner and side panel sssembly

Stand up corner posts and attach a side panel as shown. Repeat this step for the other side panel until all of the corner posts are standing.

Front cross beams

Place and attach the front cross beams as shown.

Rear cross beams

Place and attach the rear cross beams as shown.

Figure 9. Cross beams Page 12

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901 Spa Cabana Gazebo Assembly

Rear diagonal beams

Place and attach the rear diagonal beams as shown.

Front section assembly

Assemble the front section by placing the front diagonal beams 11" in from the out edge of the front beam as shown.

Front section attachment

Attach the front section to the structure as shown.

Figure 10. Diagonal beams

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901 Spa Cabana Gazebo Assembly

Gazebo Replacement Canopy

Top cross beam assembly

Place top cross beams with an equal overhang on each end as shown.

Decorative posts and fastening

Place and attach decorative posts as shown. Fasten top cross beams as shown.

Figure 11. Top cross beams and posts

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Gazebo Replacement Canopy

901 Spa Cabana Gazebo Assembly

Canopy assembly

Place and attach canopy pieces as shown. Start with the longest center pieces and work outward. Pieces should be separated by 2 1/2" and overhang on each end by 5".

Figure 12. Roof canopy

Step 2: Anchoring the Main Support Post NOTE: When scoring the concrete, make sure that the mark is dark enough to see, as you will be drilling a hole in the concrete. This hole will be where the anchoring bolt is located. Also, it is the owner’s responsibility to obtain a 1/2” masonry bit. This bit will be used to drill the anchoring holes in the foundation. A masonry bit may be bought at any local hardware store. 1. Pre-drill the anchoring hole using a 1/2”masonry drill bit (see NOTE above). Drill the hole to a depth of no less than 3”. Using a hammer, insert the anchoring bolt by gently tapping the bolt into place. Continue to tap into place until the anchoring bolt is seated securely in the hole. 2. After drilling the hole and inserting the anchoring bolt, slide the main support post assembly on to the anchoring bolt and tighten down using the provided hardware. 3. Repeat these steps for all three corners of the gazebo.

Figure 13. Anchoring the main support post Page 15

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Gazebo Replacement Canopy Bar and Corbel, Step, and Stool Assembly

Bar and Corbel, Step, and Stool Assembly The following will tell you how to assemble your bar and corbel, bar stool, and steps. If you have any questions, problems with material and/or parts, please contact your local retailer.

Bar and Corbel 1.

Place the bar top face down on the ground (Figure 14). NOTE: Use care when placing the bar top on the ground. It is recommended that a sheet, or a blanket, be placed on the ground with the bar top being placed on top of the material.

Corbel fits into corner

Place the bar legs with the decorative finish facing outward. Fasten to the bar top with 2 1/2” screws. 3. Fasten bar corbel to bar top and bar legs with 2 1/2” screws. NOTE: Once the bar assembly is complete, place the bar between the main support posts. Push the bar assembly all the way against the spa. Attach the bar to the main support posts by using drywall screws.

Bar with corbels

1 2

Bottom View

INSTRUCTIONS 1. Place bar top face down. 2. Place bar legs w/detail facing outwards and fasten to bar top with 2 1/2" screws. 3. Fasten bar corbel to bar top and bar legs with 2 1/2" screws.

Figure 14. Bar and corbel assembly

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Gazebo Replacement Canopy Bar and

Corbel, Step, and Stool Assembly

Step 1. A

2. Step

3. 4.

Stand the legs up at 5â&#x20AC;&#x2122; apart. Place the upper step on top of the upper section of the step (Figure 15). To attach the step, screw in 4 screws (2 at each rear corner): 1 into the step leg and 1 into the step itself. Place the lower step on the lower section of the step. To attach the step,screw in 4 screws (2 on each on the outside of the step. Use the toe-in method on both sides, as shown.

Legs

Use Toe-In Method As Shown, On Both Sides

Figure 15. Step assembly

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Gazebo Replacement Canopy Bar and Corbel, Step, and Stool Assembly

Bar Stool The final step in the assembly of your Cabana Gazebo is the assembly of your bar stool(s).

2. Bar stool support brace

Attach the bar stool legs to the support brace using the provided drywall screws. There will be a total of 12 screws (Figure 16). Place the bar stool seat on a flat surface (make sure that the finish side is on the ground). Attach the leg assembly using 4 drywall screws.

Bar stool legs 1. Attach sides to legs.

Bar stool seat

2. Attach seat to leg assembly.

Figure 16. Bar stool assembly Page 18

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Gazebo Replacement Canopy

Cleaning and Maintenance

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Appendix

Gazebo Replacement Canopy

Q: My roof and wall panels are not lining up correctly, and there are small gaps in the joint seams. Why is this? A: The main support post is not plumb (meaning vertically level). Make sure the main support post is plumb. Also, make sure that each of your main support beams is square in relation to the main support post (meaning that there is a 90˚ angle when the main support post and the main support beam intersect).

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Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

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Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

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12/17/04

Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Appendix

Gazebo Replacement Canopy

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Gazebo Replacement Canopy

Appendix

Wood Part Number List PART NUMBER

DESCRIPTION

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Replacement Canopy

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WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27203040 WOO27202420 WOO27202480 WOO27203680 WOO27203900 WOO27204240 WOO27201015 WOO27208320 WOO27208340 WOO27208260 WOO27208300 WOO27215560 WOO27410460 WOO27207740 WOO27208100 WOO27200460 WOO27200480 WOO27200620 WOO27200640 WOO27200580 WOO27200660 WOO27200500 WOO27200560 WOO27207640 WOO27207940 WOO27207720 WOO27208060 WOO27208080 WOO27208040 WOO27213200 WOO27213220 WOO27207800 WOO27216526 WOO27216525 WOO27208980 WOO27208460 WOO27208720 WOO27208880 WOO27208820 WOO27208700 WOO27208480 WOO27214720 WOO27214800 WOO27208680 WOO27208800 WOO27208780 WOO27209000 WOO27209080

Gazebo Replacement Canopy

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WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27102580 WOO27107540 WOO27102600 WOO27102680 WOO27102581 WOO27409166 WOO27409160 WOO27409165 WOO27409140 WOO27107480 WOO27106680 WOO27102992 WOO27102582 WOO27104000 WOO27102576 WOO27110081 WOO27110063 WOO27110051 WOO27110054 WOO27110041 WOO27110091 WOO27110073 WOO27104400 WOO27107025 WOO27102720 WOO27104040 WOO27900120 WOO27103610 WOO27403860 WOO27103240 WOO27103280 WOO27402180 WOO27402200 WOO27103300 WOO27106420 WOO27106480 WOO27106560 WOO27106860 WOO27700110 WOO27700112 WOO27700114 WOO27700116 WOO27402380 WOO27406900 WOO27406960 WOO27403100 WOO27403340 WOO27403325

Gazebo Replacement Canopy

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WOO27403345 WOO27409142 WOO27409141 WOO27201025 WOO27201026 WOO27404640 HAR13900230 WOO27403540 WOO27403880 WOO27700122 WOO27700124 ELE09900405 ELE09900406 LIT16300026 WOO27402720 WOO27403560 WOO27403900

Page 31

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

Page 32

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

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Gazebo Replacement Canopy

Appendix

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

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Gazebo Replacement Canopy

This page intentionally left blank.

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual PONDEROSA GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051019, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

12/17/04

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Ponderosa Gazebo Assembly -- Solid Roof Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Step 3: Roof Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Step 4: Dome Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Step 5: Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Ponderosa Gazebo Assembly -- Metal Roof Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Step 3: Roof Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Step 4: Dome Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Step 5: Anchoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

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Gazebo Replacement Canopy

Read This First!

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Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

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Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

Page 4

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Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

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Gazebo Replacement Canopy Ponderosa Gazebo Assembly -- Solid Roof

Ponderosa Gazebo Assembly -- Solid Roof The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo wherever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

Page 6

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Gazebo Replacement Canopy Ponderosa

Gazebo Assembly -- Solid Roof

Figure 1.Order of assembly Page 7

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Gazebo Replacement Canopy Ponderosa Gazebo Assembly -- Solid Roof

Step 1: Wall Panel Assembly NOTE: Follow the written steps in conjunction with the figures that are shown. 1.

Assemble all corner pieces together first (Figure 2). 2. Stand the 12”x88” corner wall panels up first. Using the 2”x2”x88” corner connector, attach the wall panel and corner connector together using the provided drywall screws. 3. Attach the 2”x4”x6” corner stabilizer (triangle-shaped wood) and attach in two locations: at the bottom of the wall and 44” from the bottom of the wall. 4. Repeat these steps until all 4 corner pieces are assembled. 5. Stand the the 72”x88” front entrance open wall panel and attach it to the corner piece with the provided drywall screws. 6. Attach the 96”x88” open wall panel to the corner piece. Repeat this step until all of the walls are attached to all of the corner pieces. NOTE: Both 96”x88” panels will be directly across from each other. The 72”x88” panels will be directly across from each other as well.

Figure 2. Wall panel and corner assembly Page 8

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Gazebo Replacement Canopy Ponderosa

Gazebo Assembly -- Solid Roof

Step 2: Roof Frame Assembly 1. Roof frame assembly Lay out four 2x3x96â&#x20AC;? pieces and corner stabilizers as shown in Figure 3. Fasten pieces together using the provided screws and corner pieces.

2. a.

Top center assembly Lay out four 2x4x46 1/2" pieces and assemble them as shown to complete the top center frame.

Attach four hip rafters as shown to the top center frame.

Figure 3. Roof frame assembly Page 9

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Gazebo Replacement Canopy Ponderosa Gazebo Assembly -- Solid Roof

Rafter assembly -- solid wood

Attach the rafter assembly to the larger frame using the toe-in method as shown in Figure 4.

Lower the roof frame assembly onto the wall panel assembly and fasten it with the provided screws.

Figure 4. Roof frame assembly

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Gazebo Replacement Canopy Ponderosa

Gazebo Assembly -- Solid Roof

Step 3: Roof Panel Installation Solid Wood Panel Installation Install roof panels one at a time as shown in Figure 5. Once all roof panels are installed, fasten ridgecaps over the roof panel seams.

Figure 5. Roof panel installation

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Gazebo Replacement Canopy Ponderosa Gazebo Assembly -- Solid Roof

Step 4: Dome Installation 1.

Install the dome bracket in the center of each side of the dome frame (Figure 6).

Lower the dome assembly onto the roof.

Using the provided screws, attach the dome brackets to the top center frame from the inside of the gazebo.

Figure 6. Dome installation

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Gazebo Replacement Canopy Ponderosa

Gazebo Assembly -- Solid Roof

Step 5: Anchoring

Figure 7. Anchoring the gazebo posts

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Gazebo Replacement Canopy Ponderosa Gazebo Assembly -- Metal Roof

Ponderosa Gazebo Assembly -- Metal Roof Step 1: Wall Panel Assembly NOTE: Follow the written steps in conjunction with the figures that are shown. 1.

Assemble all corner pieces together first (Figure 8). 2. Stand the 12”x88” corner wall panels up first. Using the 2”x2”x88” corner connector, attach the wall panel and corner connector together using the provided drywall screws. 3. Attach the 2”x4”x6” corner stabilizer (triangle-shaped wood) and attach in two locations: at the bottom of the wall and 44” from the bottom of the wall. 4. Repeat these steps until all 4 corner pieces are assembled. 5. Stand the the 72”x88” front entrance open wall panel and attach it to the corner piece with the provided drywall screws. 6. Attach the 96”x88” open wall panel to the corner piece. Repeat this step until all of the walls are attached to all of the corner pieces. NOTE: Both 96”x88” panels will be directly across from each other. The 72”x88” panels will be directly across from each other as well.

Figure 8. Wall panel and corner assembly Page 14

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Gazebo Replacement Canopy Ponderosa

Gazebo Assembly -- Metal Roof

Step 2: Roof Frame Assembly 1. Roof frame assembly Lay out four 2x3x96â&#x20AC;? pieces and corner stabilizers as shown. Fasten pieces together using the provided screws and corner pieces (Figure 9).

2. a.

Top center assembly Lay out four 2x4x46 1/2" pieces and assemble them as shown to complete the top center frame.

Attach four hip rafters as shown to the top center frame.

Figure 9. Roof frame assembly Page 15

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Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy Ponderosa Gazebo Assembly -- Metal Roof

Rafter assembly -- metal roof

Attach the rafter assembly to the larger frame using the toe-in method as shown in Figure 10.

Attach the twelve common rafters to the top center frame as shown.

Lower the roof frame assembly onto the wall panel assembly and fasten it using the provided screws.

Figure 10. Fastening the roof assembly

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Gazebo Replacement Canopy Ponderosa

Gazebo Assembly -- Metal Roof

Step 3: Roof Panel Installation 1.

Draw center lines on all rafters as shown in Figure 11.

Place each panel in place, making sure the bottom corners meet at the center line.

Figure 11. Roof panel installation Page 17

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Gazebo Replacement Canopy Ponderosa Gazebo Assembly -- Metal Roof

Install ridgecaps over the roof panel joints with the provided screws (Figure 12).

Figure 12. Installing the ridgecaps

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Gazebo Replacement Canopy Ponderosa

Gazebo Assembly -- Metal Roof

Step 4: Dome Installation 1.

Install the dome bracket in the center of each side of the dome frame (Figure 13).

Lower the dome assembly onto the roof.

Using the provided screws, attach the dome brackets to the top center frame from the inside of the gazebo.

Figure 13. Installing the dome

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Gazebo Replacement Canopy Ponderosa Gazebo Assembly -- Metal Roof

Step 5: Anchoring

Figure 14. Anchoring the gazebo posts

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Gazebo Replacement Canopy

Cleaning and Maintenance

Page 21

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Appendix

Gazebo Replacement Canopy

Page 22

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12/17/04

Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

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Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

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Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Appendix

Gazebo Replacement Canopy

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 26

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Gazebo Replacement Canopy

Appendix

Wood Part Number List PART NUMBER

DESCRIPTION

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

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Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

Page 34

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy

Appendix

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

Page 35

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

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Gazebo Replacement Canopy

This page intentionally left blank.

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual VICTORIAN GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051022, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

12/17/04

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Assembly and Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 3: Roof Frame Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Step 4: Roof Shingling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Step 5: Cupola Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Bench Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

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Read This First!

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Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

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Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model Bayside Gazebo Cabana Gazebo

Length

Width

8' 8' 8' 10' 7' 7’ 7.5’ 8’

8' 8' 10' 12' 7' 7’ 7.5’ 8’

Cottage Gazebo Lattice Wall Gazebo

8’ 7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

8’ 7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’

Northeast Gazebo

7.5’ 8’

(901) Spa Cabana Gazebo

Page 3

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Delivery and Set-Up Plexi Wall Gazebo

Gazebo Replacement Canopy

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon) 14’ (Octagon) 16’ (Octagon)

12’ 14’ 16’

NOTE: The gazebo above that is listed in bold lettering is the gazebo that you purchased. NOTE: For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’. The reason for this is because it will be easier to maintain the area around the gazebo (mowing the lawn, edging, etc.) without damaging or scarring the gazebo. Also, in doing this, you will eliminate any potential problems, foundation-wise, in the future. NOTE: This Owner’s Manual applies to the various sizes that are included in the Victorian Gazebo line. While the sizes will vary from gazebo to gazebo, the assembly instructions will be the same, unless otherwise noted. Page 4

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Gazebo Replacement Canopy

Assembly and Installation

Assembly and Installation The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo wherever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

Page 5

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Assembly and Installation

Gazebo Replacement Canopy

Order of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo.

Figure 1. Order of assembly

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Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

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Assembly and Installation

Gazebo Replacement Canopy

Step 1: Wall Panel Assembly NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Please follow the written steps in conjunction with the figures that are shown. 1.

Stand wall panels up vertically with the flush side of the panel facing inward (fit panels together as shown in Figure 2A,C). Drill holes in all 2”x4” boards. Use the wall panels as a template. Each wall panel has been pre-drilled. Insert the provided 5/16”x7” threaded rod and washer into the pre-drilled holes and tighten with the nut (Figure 2B). Repeat until wall panel assembly is complete.

Figure 2. Wall panel assembly Page 7

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 2: Roof Frame Assembly NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown. 1. 2.

Lay the 8-sided main roof support section flat on the ground (Figure 3A). Take one 4-sided roof frame section and place the narrow end against the 8-sided main roof support section (Figure 3B). Using the provided hardware, insert two 3/8”x16”x4 1/2” hex-head cap bolts through the pre-drilled holes (Figure 3C) and tighten with the washer and nut. Repeat this process until roof frame is complete.

Figure 3. Roof frame assembly

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Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy

Assembly and Installation

Step 3: Roof Frame Installation 1.

Using the provided hardware, insert two 5/16”x18”x3 1/2” bolts into the pre-drilled holes that are located on the sides of the 4-sided roof frame and tighten with the washer and nut (Figure 4E). 2. Repeat until roof frame is complete. NOTE: It is strongly recommended that two people perform the following steps, as the roof assembly is extremely heavy. 3.

Having already assembled the wall panels, and now the roof frame, pick up the roof assembly and place it on top of the wall panel assembly. The top of each wall panel support has a slot (8 slots total). Place each “rib” of the roof frame into each one of these slots (Figure 4F). Using the provided hardware, insert a 5/16”x18”x3 1/2” bolt into the pre-drilled hole that is located on the slotted end of the wall panel support and the “rib” section of the roof frame. Repeat this process until the roof frame is securely attached to the wall panel assembly.

Figure 4. Roof frame installation

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Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 4: Roof Shingling 1.

Take one 4-sided section of shingled roof and attach it to the corresponding location on top of the roof frame. Attach each individual corner roof shingle. Start at the bottom of the roof and work up to the top, securing each shingle as you go (Figure 5). Repeat this process until shingled roof sections are securely attached to the roof. Using the provided metal trim, slid the non-decorative piece under the shingle layer, but above the plywood layer. Attach the metal trim, using the provided metal screws, by screwing it into the plywood layer (from underneath the roof). Repeat this process until the metal trim pieces are securely attached to the roof.

Figure 5. Roof shingling

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Gazebo Replacement Canopy

Assembly and Installation

Step 5: Cupola Installation NOTE: It is strongly recommended that two people perform the following steps, as the copula roof assembly is heavy. 1. 2.

Take the assembled copula and place it on top of the gazebo roof (Figure 6). Attach each individual corner copula roof shingle. Start at the bottom of the copula roof and work up to the top, securing each shingle as you go. Repeat this process until all corner shingles are in place. Attach the copula crown piece.

Figure 6. Cupola installation

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Assembly and Installation

Gazebo Replacement Canopy

Bench Assembly 1.

After checking to see if all of the parts are present, lay the top piece of the bench flat on the ground (smooth-side down).

Screw in each individual bench support (Figure 7) with the provided screws. Repeat this process until all of the benches are complete.

Figure 7. Bench assembly Page 12

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Gazebo Replacement Canopy

Cleaning and Maintenance

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Appendix

Gazebo Replacement Canopy

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Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

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Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

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Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Appendix

Gazebo Replacement Canopy

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Gazebo Replacement Canopy

Appendix

Wood Part Number List PART NUMBER

DESCRIPTION

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

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Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

Page 26

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy

Appendix

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

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Gazebo Replacement Canopy

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Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual SAVANNAH GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051020, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

12/17/04

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Octagon Gazebo Assembly and Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 2: Composition Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Rectangle Gazebo Assembly and Installation Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Step 3: Roof Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Step 4: Roof Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

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Gazebo Replacement Canopy

Read This First!

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Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

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Gazebo Owner’s Manual 12/17/04

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Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

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Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

NOTE: The gazebo above that is listed in bold lettering is the gazebo that you purchased. NOTE: For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’. The reason for this is because it will be easier to maintain the area around the gazebo (mowing the lawn, edging, etc.) without damaging or scarring the gazebo. Also, in doing this, you will eliminate any potential problems, foundation-wise, in the future. NOTE: This Owner’s Manual applies to the various sizes that are included in the Savannah Gazebo line. While the sizes will vary from gazebo to gazebo, the assembly instructions will be the same, unless otherwise noted.

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Gazebo Replacement Canopy Octagon Gazebo Assembly and Installation

Octagon Gazebo Assembly and Installation The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo wherever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

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Gazebo Replacement Canopy Octagon

Gazebo Assembly and Installation

Figure 1. Order of assembly

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Gazebo Replacement Canopy Octagon Gazebo Assembly and Installation

Step 1: Wall Panel Assembly NOTE: The assembly instructions contained in this manual are for the Savannah Octagon Gazebo that measures 18’x18’. The assembly instructions will be the same for the 10’x10’, 12’x12’ and 14’x14’ models. The only difference in the assembly of these three models is the amount of steps the owner must perform. NOTE: All wall panels are pre-assembled at the factory before being shipped. NOTE: Please follow the written steps in conjunction with the figures that are shown. NOTE: The smooth side of each wall panel should be facing the inside of the gazebo. NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. 1.

4. 5.

Stand panels up vertically with the flush side of the panel facing inward (fit panels together as shown in Figure 2A. Drill holes in all 2”x4” boards. The holes have already been drilled for the wall panels. Line up the holes and mark the 2”x4” and drill accordingly. Insert the provided drywall screws into the pre-drilled holes and tighten with a phillips-head screwdriver (Figure 2B). Repeat this step until wall panel assembly is complete (Figure 2C). Using drywall screws to attach the corbels, as shown in Figure 2C.

Figure 2. Wall panel assembly

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Gazebo Replacement Canopy Octagon

Gazebo Assembly and Installation

Step 2: Composition Roof Assembly NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown. 1.

Lay the 8-sided main roof support section flat on the ground. Referring the Figure 3A, attach the roof support boards to the 8-sided main roof support. With the assistance of another person, place the roof frame assembly onto the assembled wall panels. There is a notch at each corner of the wall panel assembly (8 total). Place the roof frame in these notches and secure with drywall screws (Figure 3A). Place the 4-sided roof tiles (8 total) in the corresponding positions on the roof frame (narrow end on top, wide end on the bottom). Make sure each roof tile is centered on each support before securing. Secure using drywall screws (Figure 3B). Repeat this step until the roof frame is completely covered. Attach each ridgecap with drywall screws (Figure 3B). Repeat this step until each roof joint is covered with a ridgecap. With the aid of a ladder, place the copula on top of the finished gazebo. Using the drywall screws, attach the copula to the roof frame (Figure 3C).

Figure 3. Roof assembly Page 9

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Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy Rectangle Gazebo Assembly and Installation

Rectangle Gazebo Assembly and Installation Step 1: Wall Panel Assembly NOTE: The assembly instructions contained in this manual are for the Savannah Rectangle Gazebo that measures 12’x16’. The assembly instructions will be the same for the 8’x12’, 10’x10’, 10’x12’, 10’x16’ and 12’x12’ models. The only difference in the assembly of these five models is the amount of steps the owner must perform. NOTE: All wall panels are pre-assembled at the factory before being shipped. NOTE: Please follow the written steps in conjunction with the figures that are shown. NOTE: The smooth side of each wall panel should be facing the inside of the gazebo. NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. 1. Stand two panels up side by side. Attach the panels together using 5 drywall screws (Figure 4A). 2. At each wall seam, attach a 2”x4” Splice. This will tie-in and stabilize the walls (Figure 4A). 3. Repeat this step until all the panels are attached. Figure 4B will show you the proper arrangement of panels. NOTE: The rounded corners attach to the wall panels the same way, with 5 drywall screws. The owner must use care when securing the wall panel and rounded corner together, as any damage incurred during assembly is not covered by the warranty.

Figure 4. Wall panel assembly

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Gazebo Replacement Canopy Rectangle

Gazebo Assembly and Installation

Step 2: Roof Frame Assembly When assembling the roof frame, it is recommended that you lay everything out and assemble it on a flat surface. It is also recommended that there be another person available when installing the roof frame on to the gazebo walls. NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown. 1.

2. 3.

4. 5.

6. 7.

Take the gable ends and attach together using drywall screws (Figure 5A). Use the toe-in method for attachment. Stand each gable end up and place about 6’ apart. Take two 2”x4”x67” common rafters and attach them to both gable ends (Figure 5B). This will keep the roof frame assembly stable while completing the assembly process. Attach two rafter boards at the ends of the gable roof assembly (Figure 5B). Take four common rafters and attach them to their corresponding locations (as shown in Figure 5B). Make sure that each common rafter is spaced equally apart. Using the provided drywall screws, attach the corbels (Figure 5B). Repeat these steps until the roof frame assembly is complete.

Figure 3. Roof frame assembly

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Gazebo Replacement Canopy Rectangle Gazebo Assembly and Installation

Step 3: Roof Panel Installation NOTE: It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. 1.

Each roof section (4 total) must be set on top of the wall panel assembly and secured. When complete, tie in each roof section to the next roof section with drywall screws (Figure 6A, 6B and 6C). Use 2”x4” splice to reinforce the underside of the roof sections. Secure using drywall screws (Figure 6D).

Figure 6. Roof panel installation Page 12

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Gazebo Replacement Canopy Rectangle

Gazebo Assembly and Installation

Step 4: Roof Installation NOTE: It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. NOTE: When installing the T1-11 plywood (grooved side facing down), the edge of the plywood should overhang the edge of the plexi-glass gable end 4 1/2”. 1.

6. 7.

Begin by placing one roof panel on to the roof section and secure using drywall screws. Refer to the above NOTE: (Figure 7A). Repeat this step until all of the roof panels are secured. Once the roof panels are secured, roll out the felt paper along the bottom of the roof panels (Figure 7B). Make sure that each layer of felt paper overlaps the previous layer. To help reinforce the gable ends, attach a corbel to each side, on the gable seam. Secure with drywall screws (Figure 7B). Place each roof tile panel on top of the roof. Do not secure yet. Line up tile panels and make sure that everything is flush, all the way around (Figure 7B) and that all the channels fit together. Please use the following methods to secure the tile panels (Figure 7C): a. Use 1 1/2” screws around the outside portion of the roof (outer-most edge). b. Use 3/4” screws staggered all across the roof panels, in the valleys. Attach the roof trim on each end of the roof using drywall screws (Figure 7C). Place the ridgecap on top of the roof assembly and attach using drywall screws (Figure 7C).

Figure 7. Roof installation Page 13

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Cleaning and Maintenance

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

Appendix

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Gazebo Owner’s Manual 12/17/04

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Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

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Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

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Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Gazebo Replacement Canopy

Appendix

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Wood Part Number List PART NUMBER

DESCRIPTION

Page 20

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Gazebo Replacement Canopy

WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Replacement Canopy

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Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

Appendix

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Page 27

Gazebo Owner’s Manual 12/17/04

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

•

12/17/04

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual TIMBERLINE GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051021, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

12/17/04

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Assembly and Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Step 3: Roof Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Step 4: Dome Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

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Gazebo Replacement Canopy

Read This First!

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Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

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Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

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Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

NOTE: The gazebo above that is listed in bold lettering is the gazebo that you purchased. NOTE: For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’. The reason for this is because it will be easier to maintain the area around the gazebo (mowing the lawn, edging, etc.) without damaging or scarring the gazebo. Also, in doing this, you will eliminate any potential problems, foundation-wise, in the future. NOTE: This Owner’s Manual applies to the various sizes that are included in the Timberline Gazebo line. While the sizes will vary from gazebo to gazebo, the assembly instructions will be the same, unless otherwise noted.

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Assembly and Installation

Gazebo Replacement Canopy

Assembly and Installation The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo wherever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

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Assembly and Installation

Figure 1. Order of assembly

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Assembly and Installation

Gazebo Replacement Canopy

Step 1: Wall Panel Assembly NOTE: Please follow the written steps in conjunction with the figures that are shown. 1.

Stand two panels up side by side. Attach the panels together using 5 drywall screws (Figure 2). 2. Repeat this step until all the panels are attached. Figure 2 will show you which order to go in. NOTE: The rounded corners attach to the wall panels the same way, with 5 drywall screws. The owner must usecare when securing the the wall panel and rounded corner together, as any damage incurred during assembly is not covered by the warranty. NOTE: Use care when attaching the sides and corners. Be sure that the windows do not come in contact with the mounting screws.

Figure 2. Wall panel assembly

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Assembly and Installation

Take two 2”x4”x46 1/2” pieces of wood and two 2”x4”x94 1/2” pieces of wood and lay them out on the ground (Figure 3A), in effect making a rectangle. 2. Use the provided drywall screws to attach all the pieces together. 3. Place corner stabilizer (4 each) and attach in each corner (Figure 3C) using drywall screws. 4. Attach each corner together with the provided screws, making sure to keep the 45˚ corners pointing outward (Figure 3B). This is the top center frame. 5. Take the hip rafters (4 each) and attach them to each corner of the top center frame. Make sure that the 45˚ corner matches the 45˚ end on the hip rafters (Figure 3B). 6. Take 4 common rafters and attach them to the middle of each side of the top center frame assembly (Figure 3C). Use the toe-in method. 7. With the common rafters now installed, attach the the remaining jack rafters using the toe-in method. Make sure that each jack rafter is spaced evenly apart. This will ensure sufficient anchoring points for the roof panels (Figure 3C). NOTE: It is recommended that you have an assistant for the following step. 8.

Place the assembled roof section on top of the wall panel assembly. Anchor the roof section by using drywall screws (Figure 3D).

Figure 3. Roof frame assembly Page 9

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Assembly and Installation

Gazebo Replacement Canopy

Step 3: Roof Panel Assembly NOTE: It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. 1.

3. 4.

Prior to installing the roof panels, a center line must be drawn on the top side of each rafter (Figure 4A). Place each roof panel in place (with the edge being flush with the center line) and mount using drywall screws (Figure 4B). Use 2 1/2â&#x20AC;? drywall screws to mount all ridge caps (Figure 4C). Set the roof assembly onto the wall panel assembly and attach using drywall screws.

Figure 4. Roof panel assembly

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Gazebo Replacement Canopy

Assembly and Installation

Step 4: Dome Installation NOTE: The final steps of the gazebo assembly will require the use of a ladder. 1. 2. 3.

Fasten the dome brackets to the center of each side of the dome (Figure 5) Set the dome assembly onto the top center roof. From the inside the gazebo secure the dome assembly to the roof assembly using the dome brackets and drywall screws.

Figure 5. Dome installation Page 11

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Cleaning and Maintenance

Gazebo Replacement Canopy

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Appendix

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Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

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Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

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Appendix

Chapter Title

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Appendix

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Appendix

Gazebo Replacement Canopy

Chapter Title

Wood Part Number List PART NUMBER

DESCRIPTION

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Gazebo Replacement Canopy

WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Replacement Canopy

Chapter Title

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Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Replacement Canopy

Chapter Title

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Gazebo Owner’s Manual 12/17/04

Appendix

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Gazebo Replacement Canopy

Chapter Title

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Appendix

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

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Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

12/17/04

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual PLEXI GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051017, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

12/17/04

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Octagon Gazebo Assembly and Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 2: Composition Roof Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Rectangle Gazebo Assembly and Installation Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Step 3: Roof Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Step 4: Dome Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

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Gazebo Replacement Canopy

Read This First!

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Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

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Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

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Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

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Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

NOTE: The gazebo above that is listed in bold lettering is the gazebo that you purchased. NOTE: For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’. The reason for this is because it will be easier to maintain the area around the gazebo (mowing the lawn, edging, etc.) without damaging or scarring the gazebo. Also, in doing this, you will eliminate any potential problems, foundation-wise, in the future. NOTE: This Owner’s Manual applies to the various sizes that are included in the Plexi Gazebo line. While the sizes will vary from gazebo to gazebo, the assembly instructions will be the same, unless otherwise noted.

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Gazebo Replacement Canopy Octagon Gazebo Assembly and Installation

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

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Gazebo Replacement Canopy Octagon Gazebo

Assembly and Installation

Figure 1. Order of assembly

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Gazebo Replacement Canopy Octagon Gazebo Assembly and Installation

Step 1: Wall Panel Assembly All wall panels are pre-assembled at the factory before being shipped. Check the parts list that came with your gazebo and make sure that all the parts are present. The smooth side of each wall panel should be facing the inside of the gazebo. Follow the written steps in conjunction with the figures that are shown. All wall panels are pre-assembled at the factory before being shipped. 1.

Stand panels up vertically with the flush side of the panel facing inward (fit panels together as shown in Figure 2A). Drill holes in all 2”x4” boards. The holes have already been drilled for the wall panels. Line up the holes and mark the 2”x4” and drill accordingly. Insert the provided 7”x5/16” threaded rod and washer into the pre-drilled holes and tighten with the nut (Figure 2B). To build the roof frame assembly, attach each roof support (8 total) to the 8-sided roof center support using the provided drywall screws (Figure 2C).

Figure 2. Wall panel assembly Page 8

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy Octagon

Gazebo Assembly and Installation

With the assistance of another person, place the roof frame assembly onto the assembled wall panels. There is a notch at each corner of the wall panel assembly (8 total). Place the roof frame in these notches and secure with drywall screws (Figure 3A). Place the 4-sided roof tiles (8 total) in the corresponding positions on the roof frame (narrow end on top, wide end on the bottom). Make sure each roof tile is centered on each support before securing. Secure using drywall screws (Figure 3B). Repeat this step until the roof frame is completely covered. Attach each ridgecap with drywall screws (Figure 3C). Repeat this step until each roof joint is covered with a ridgecap. With the aid of a ladder, place the copula (birdhouse) on top of the finished gazebo. Using the drywall screws, attach the copula to the roof frame (Figure 3D).

Figure 3. Roof assembly Page 9

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Gazebo Replacement Canopy Rectangle Gazebo Assembly and Installation

Rectangle Gazebo Assembly and Installation Step 1: Wall Panel Assembly The assembly instructions contained in this manual are for the Plexi Rectangle Gazebo that measures 12’x16’. The assembly instructions will be the same for the 8’x12’, 10’x10’, 10’x12’, 10’x16’ and 12’x12’ models. The only difference in the assembly of these five models is the amount of steps the owner must perform. All wall panels are pre-assembled at the factory before being shipped. Check the parts list that came with your gazebo and make sure that all the parts are present. The smooth side of each wall panel should be facing the inside of the gazebo. Follow the written steps in conjunction with the figures that are shown. 1.

Stand two panels up side by side. Attach the panels together using 5 drywall screws (Figure 4A). 2. At each wall seam, attach a 2”x4” Splice. This will tie-in and stabilize the walls (Figure 4A). 3. Repeat this step until all the panels are attached. Figure 4B will show you which order to go in. NOTE: Rounded corners only come on the Luxury model. The rounded corners attach to the wall panels the same way, with 5 drywall screws. The owner must use care when securing the wall panel and rounded corner together, as any damage incurred during assembly is not covered by the warranty. Figure 4. Wall panel assembly

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Gazebo Replacement Canopy Rectangle

Gazebo Assembly and Installation

Step 2: Roof Frame Assembly When assembling the roof frame, it is recommended that you lay everything out and assemble it on a flat surface. The owner should also note that there are different sizes in the Plexi line of gazebos. These directions are generalized, relating to measurements. NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown. 1.

Take four 2”x3”x96” pieces of wood (these are the sides) and four 2”x3”x72” pieces of wood (these are the ends) lay them out on the ground (Figure 5A), in effect making a rectangle. Place corner stabilizers (4 each) and attach in each corner using drywall screws. Attach 2”x2”x24” splice (4 each) at each center joint. This will reinforce the roof frame (Figure 5A). Use the provided drywall screws to attach all the pieces together (Figure 5B). Attach each corner together with the provided screws, making sure to keep the 45˚ corners pointing outward (Figure 5C - inset). This is the top center frame. Take the hip rafters (4 each) and attach them to each corner of the top center frame. Make sure that the 45˚ corner matches the 45˚ end on the hip rafters (Figure 5D).

Figure 5. Roof frame assembly

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Gazebo Replacement Canopy Rectangle Gazebo Assembly and Installation 6.

Take 4 common rafters and attach them to the middle of each side of the top center frame assembly (Figure 6E). Use the toe-in method (see inset). 7. With the common rafters now installed, attach the the remaining jack rafters using the toe-in method. Make sure that each jack rafter is spaced evenly apart. This will ensure sufficient anchoring points for the roof panels. 8. Figure 6F shows what the roof frame will look like when it is completed. NOTE: It is recommended that you have an assistant for the following step. 9.

Place the assembled roof section on top of the wall panel assembly. Anchor the roof section by using drywall screws (Figure 6G).

Figure 6. Roof frame assembly

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Gazebo Replacement Canopy Rectangle

Gazebo Assembly and Installation

Step 3: Roof Panel Installation NOTE: It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. 1. Place each roof panel in place (with the edge being flush with the center of the hip rafter) and mount using drywall screws (Figure 7). 2. Use the provided screws to mount all ridge caps.

Figure 7. Roof panel installation

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Gazebo Replacement Canopy Rectangle Gazebo Assembly and Installation

Step 4: Dome Installation NOTE: The final steps of the gazebo assembly will require the use of a ladder. 1.

2. 3.

Attach the dome brackets to the center of each side of the dome frame (Figure 8). Set the dome assembly onto the top center roof. From the inside the gazebo secure the dome assembly to the roof assembly using the dome brackets and drywall screws. There will be four dome brackets that will connect to each side of the dome frame.

Figure 8. Dome installation

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Gazebo Replacement Canopy

Cleaning and Maintenance

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Appendix

Gazebo Replacement Canopy

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Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

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Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

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Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Appendix

Gazebo Replacement Canopy

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Gazebo Replacement Canopy

Appendix

Wood Part Number List PART NUMBER

DESCRIPTION

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

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Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

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Gazebo Replacement Canopy

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Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

Page 28

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Appendix

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

12/17/04

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual POLYNESIAN GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051018, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

12/17/04

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Assembly and Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Step 3: Roof Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Step 4: Cupola Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Step 5: Anchoring the Posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Step 6: Roll-up Door Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Step 7: Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

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Gazebo Replacement Canopy

Read This First!

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Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

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Gazebo Owner’s Manual 12/17/04

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Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

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12/17/04

Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

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Gazebo Owner’s Manual 12/17/04

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Assembly and Installation

Gazebo Replacement Canopy

Assembly and Installation The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo wherever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

Page 6

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12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Figure 1.Order of assembly Page 7

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 1: Wall Panel Assembly 1.

Stand two panels up side by side. Attach the panels together using 4 drywall screws (Figure 2). 2. Repeat this step until all the panels are attached. Refer to Figure 3 (on the next page) for the proper arrangement of panels. NOTE: The rounded corners attach to the wall panels the same way, with 4 drywall screws. The owner must use care when securing the wall panel and rounded corner together, as any damage incurred during assembly is not covered by the warranty. NOTE: Use care when attaching the sides and corners. Be sure that the screws do not come in contact with the windows.

Figure 2. Wall panel assembly

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Gazebo Replacement Canopy

Assembly and Installation

Figure 3. Wall panel assembly

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Assembly and Installation

Gazebo Replacement Canopy

Step 2: Roof Frame Assembly When assembling the roof frame, lay everything out and assemble it on a flat surface. NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown. 1. Lay out eight 2”x4”x72” pieces of wood on the ground (Figure 4), in effect making a square. 2. Place corner stabilizers (4 each) and attach in each corner using drywall screws. Attach 2”x2”x24” splice (4 each) at each center joint. This will reinforce the roof frame. 3. Use the provided drywall screws to attach all the pieces together. When completed, the roof frame should be 12' across (inside dimension) on all four sides).

Figure 4. Roof frame assembly

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12/17/04

Assembly and Installation 4. Lay out four 2"x4"x46 1/2" pieces of wood and lay them out on the ground, in effect making a square (Figure 5).

Gazebo Replacement Canopy

5. Attach each corner together with the provided screws, making sure to keep the 45˚ corners pointing outward. This is the top center frame. 6. Take the hip rafters (4 each) and attach them to each corner of the top center frame. Make sure that the 45˚ corner matches the 45˚ end on the hip rafters.

Figure 5. Room frame assembly

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Gazebo Owner’s Manual 12/17/04

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Assembly and Installation

Gazebo Replacement Canopy

7. Attach the hip rafter assembly to the roof frame using the toe-in method (Figure 6). 8. Attach 4 common rafters to the middle of each side of the top center frame assembly. 9. With the common rafters now installed, attach the remaining jack rafters using the toe-in method. Make sure that each jack rafter is spaced evenly apart. This will ensure sufficient anchoring points for the roof panels. Figure 6 shows what the roof frame will look like when it is completed. NOTE: It is recommended that you have an assistant for the following step. 10. Place the assembled roof frame assembly on top of the wall panel assembly. Anchor the roof section by using drywall screws.

Figure 6. Rafter assembly Page 12

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12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Step 3: Roof Panel Assembly NOTE: We recommend that you use a ladder for the final steps of the gazebo assembly. 1.

Prior to installing the roof panels, a center line must be drawn on the top side of each rafter (Figure 7). Place each roof panel in place (with the edge being flush with the center line) and fasten using the provided screws. Use the provided screws to mount all ridge caps.

Figure 7. Roof panel installation

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Assembly and Installation

Gazebo Replacement Canopy

Step 4: Cupola Installation NOTE: The final steps of the gazebo assembly will require the use of a ladder. 1. 2.

Set the cupola assembly onto the top center frame (Figure 8). From the inside the gazebo, secure the cupola assembly to the roof assembly using the provided screws.

Figure 8. Cupola installation

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Gazebo Replacement Canopy

Assembly and Installation

Step 5: Anchoring the Posts

Figure 9. Anchoring the posts

Page 15

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Assembly and Installation

Gazebo Replacement Canopy

Step 6: Roll-up Door Installation

Figure 10. Roll-up door installation

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12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Step 7: Electrical Connections

Figure 11. Wiring

Page 17

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Cleaning and Maintenance

Gazebo Replacement Canopy

Page 18

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12/17/04

Gazebo Replacement Canopy

Appendix

Page 19

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

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12/17/04

Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

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Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Gazebo Replacement Canopy

Appendix

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 23

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Wood Part Number List PART NUMBER

DESCRIPTION

Page 24

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Replacement Canopy

Page 26

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Replacement Canopy

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Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

Page 30

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Appendix

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Page 31

Gazebo Owner’s Manual 12/17/04

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

Page 32

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

12/17/04

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual LIGHTHOUSE GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051014, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

Page iii

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

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Gazebo Replacement Canopy

Read This First!

Page 1

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

Page 3

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

Page 4

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

NOTE: The gazebo above that is listed in bold lettering is the gazebo that you purchased. NOTE: For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’. The reason for this is because it will be easier to maintain the area around the gazebo (mowing the lawn, edging, etc.) without damaging or scarring the gazebo. Also, in doing this, you will eliminate any potential problems, foundation-wise, in the future. NOTE: This Owner’s Manual applies to the various sizes that are included in the Lighthouse Gazebo. While the sizes will vary from gazebo to gazebo, the assembly instructions will be the same, unless otherwise noted.

Page 5

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

Page 6

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Figure 1.Order of assembly

Page 7

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 1: Wiring Assembly The Lighthouse Gazebo comes with light fixtures located on the dome and the ceiling light panel (Figure 2). These light fixtures are already pre-wired. The owner will have to connect the lights and will also have to supply the power source. NOTE: We recommend that the owner have the light assembly wired into same panel that the spa is wired to. This should be done by a qualified electrician. Follow the written steps in conjunction with the figures that are shown. 1. The dome light must be wired to the ceiling panel light which, in turn, must be wired to the right front panel. 2. Referring to Figure 2, plug the 4-pin (male) plug into the 4-pin receptacle (female). Make sure the connection is secure. 3. After each connection has been made, carefully tuck any excess wire up and out of the way.

A Ceiling Light Panel 2"x2" Electrical Box

Right Front Panel

Wall Switch Plug In Points Incoming Electrical

Figure 2. Wiring assembly

Page 8

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Assembly and Installation

Gazebo Replacement Canopy

Step 2: Wall Panel Assembly Stand two panels up side by side. Attach the panels together using 5 drywall screws (Figure 3A). Repeat this step until all the panels are attached. Figure 3B will show you the proper paanel arrangement NOTE: Use care when attaching the corners. Be sure that the screws do not come in contact with the windows. A 2"x3" Wall Panel Post PANEL CONNECTION 5 ea. 8# DW screws x 2 1/2" long (Typ. from panel to panel)

38" 7'

35" 3"

4' or 5'

5' Panel

4' or 5'

5' Panel

Luxury Corner

1' Rounded Corners

Door Panel

5' Panel

Luxury Corner 4' Panel

5' Panel 17"

12 x 16 Luxury Lighthouse

4' Panel

5' Panel

Figure 3. Wall panel assembly

Page 9

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 3: Front Entrance Assembly A

Check the parts list that came with your gazebo and make sure that all the parts are present.

TOP VIEW OF FRONT PANEL ASSEMBLY Front Door

This view is from the inside of the gazebo, not from the outside.

Luxury Round Corner Screws Straight Into Front Door (As Shown) Screw Locations

Electrical Wall Panel (Filler)

Door Panel Luxury Round Corner

Towel Rack

Wall Panel (Filler)

FRONT ASSEMBLED VIEW

1. Stand two luxury round corners up and attach them to the filler wall panel with 3 drywall screws. Repeat this step for the other side (Figure 4B). NOTE: The electrical filler wall panel is distinguished from the other filler wall panel by the cut-outs. These cut-outs will be used for the electrical power input and the light switch. 2. After assembling the corners, stand them up 6â&#x20AC;&#x2122; apart. Place the door panel in between the two corner assemblies (Figure 4B). 3. Using 3 drywall screws (6 total), attach the corner assemblies to the door panel (Figure 4B). Repeat this step for both sides of the door panel. NOTE: The view that is shown in Figure 4 is from the inside of the gazebo. Therefore, the electrical filler panel will be located on the right side. 4. Attach the towel rack to the inside of the left side corner assembly with the provided drywall screws (Figure 4B). 5. Figure 4C shows how the front entrance assembly will look when completed. Line the corners of the front entrance assembly with the corners of the wall assembly and attach using drywall screws.

Figure 4. Front entrance panel

Page 10

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy

Assembly and Installation

Step 4: Overhead Light Panel Assembly NOTE: The view for Figure 5A is from the inside of the gazebo while Figure 5B view is from the front of the gazebo.

Corbel Support Fits In 1 1/2" Space (As Shown)

The crown molding must be attached (as shown in Figure 5A) using drywall screws. The crown molding will go over each corner assembly.

Place the overhead light panel assembly on top of the front wall panel assembly (Figure 5B). Align the rounded corners of the light panel with the rounded corners of the wall panel.

1 1/2"

The light locations will be as follows: • One light will go in each corner (inside of gazebo). • Three lights will be right above the door (outside of gazebo).

Crown Molding

To Light Switch/ Power In

To Light House

Attach with drywall screws.

Please refer to “Wiring Assembly” on Page 9 for wiring instructions.

The ‘Electrical-In Box’ in Figure 5B is where the incoming power will be wired.

Plug In Wires As Shown

Panels With Lights

Electrical Wires

Light Switch

Electrical In Box Gazebo is shown without roof for clarity. Roof should be on first then install panels with lights and then plug together.

Figure 5. Overhead light panel assembly Page 11

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 5: Roof Frame Assembly A

2"x3"x96 (5 each)

2"x3"x24 (5 each)

When assembling the roof frame, place everything out and assemble it on a flat surface.

2"x3"x24 w/Hole Drilled In One End

Have an assistant help you when installing the roof frame on to the gazebo walls. NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown.

2"x3"x96"

2"x3"x72 (2 each)

1. Corner Stabilizer

2. Completed Roof Frame

2"x3"24"

12" Inside Diameter

3. 4. 16" Inside Diameter

C 5.

6. 2"x4"x94 1/2" (2 each)

2"x4"x46 1/2" (2 each)

Lay the roof frame out on a flat surface (Figure 6A). Use the provided drywall screws to attach all the pieces together. When complete, the inside dimension should measure 12’x16’. Remove the two 2”x3”x24” pieces after the roof installation is complete (Figure 6B). Place corner stabilizer (4 each) and attach in each corner (Figure 6A) using drywall screws. Take two 2”x4”x94 1/2” pieces of wood and two 2”x4”x46 1/2” pieces of wood and lay them out on the ground (Figure 6C), in effect making a rectangle. Attach each corner together with the provided screws, making sure to keep the 45˚ corners pointing outward (Figure 6C - insert). This is the top center frame. Take the hip rafters (4 each) and attach them to each corner of the top center frame. Make sure that the 45˚ corner matches the 45˚ end on the hip rafters (Figure 6D).

D Hip Rafter

Top Center Frame

Attach 4 each hip rafters flush w/top with 3" screws

Figure 6. Roof frame assembly Page 12

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Assembly and Installation 6. After the top center frame has been assembled, place it on top of the roof frame assembly. Toe-in each hip rafter to the roof frame using drywall screws (Figure 7A). 7. Take 4 common rafters and attach them to the middle of each side of the top center frame assembly (Figure 7A). Use the toe-in method (see inset). 8. With the common rafters now installed, attach the the remaining jack rafters using the toe-in method. Make sure that each jack rafter is spaced evenly apart. This will ensure sufficient anchoring points for the roof panels. 9. Figure 7B shows what the roof frame will look like when it is completed. NOTE: It is recommended that you have an assistant for the following step.

Gazebo Replacement Canopy

10. Place the assembled roof section on top of the wall panel assembly. Anchor the roof section by using drywall screws (Figure 7C).

Figure 7. Roof frame assembly

Page 13

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 6: Roof Panels A

Use 2 1/2" Screw

Ledger Board

Front Electrical Wiring

Dome Bracket

Use a ladder for the final steps of the gazebo assembly. 1. Prior to installing the roof panels, the ledgerboards must be installed (Figure 8A). Attacheach ledger board to the rafters (common, hip and jack) and secure using drywall screws. 2. Place each roof panel in place (pattern facing out) and mount using drywall screws (Figure 8A). 3. Using the provided hardware, mount the dome bracket (Figure 8A). 4. Use 2 1/2â&#x20AC;? drywall screws to mount all crown caps (Figure 8B). 5. Set the dome light assembly into the dome housing and secure with drywall screws (Figure 8B).

Hole Drilled For Electrical

Install Lighthouse Last

Crown Caps

Figure 8. Roof assembly

Page 14

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Cleaning and Maintenance

Page 15

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Page 16

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

Page 17

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

Page 18

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 19

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 20

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Appendix

Wood Part Number List PART NUMBER

DESCRIPTION

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Replacement Canopy

Page 22

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Gazebo Replacement Canopy

WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

Page 24

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Gazebo Replacement Canopy

WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

Page 26

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Gazebo Replacement Canopy

Page 27

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

Page 28

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Appendix

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

Page 29

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

12/17/04

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual LUXURY GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051015, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

12/17/04

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Assembly and Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Step 3: Roof Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Step 4: Dome Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

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Gazebo Replacement Canopy

Read This First!

Page 1

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Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

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Gazebo Owner’s Manual 12/17/04

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Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

Page 4

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

NOTE: The gazebo above that is listed in bold lettering is the gazebo that you purchased. NOTE: For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’. The reason for this is because it will be easier to maintain the area around the gazebo (mowing the lawn, edging, etc.) without damaging or scarring the gazebo. Also, in doing this, you will eliminate any potential problems, foundation-wise, in the future. NOTE: This Owner’s Manual applies to the various sizes that are included in the Luxury Gazebo line. While the sizes will vary from gazebo to gazebo, the assembly instructions will be the same, unless otherwise noted.

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Assembly and Installation

Gazebo Replacement Canopy

Assembly and Installation The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo wherever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

Page 6

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Gazebo Replacement Canopy

Assembly and Installation

Figure 1.Order of assembly Page 7

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 1: Wall Panel Assembly Follow the written steps in conjunction with the figures that are shown. 1.

Stand two panels up side by side. Attach the panels together using 5 drywall screws (Figure 2A). 2. Repeat this step until all the panels are attached. Figure 2B will show you. NOTE: The rounded corners attach to the wall panels the same way, with 5 drywall screws. The owner must use care when securing the wall panel and rounded corner together, as any damage incurred during assembly is not covered by the warranty. CAUTION: Use care when attaching the sides and corners. Be sure that the screws do not come in contact with the windows.

Figure 2. Wall panel assembly

Page 8

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Gazebo Replacement Canopy

Assembly and Installation

A 2"x3"x98 1/2" (4 each)

2"x2"x24 (4 each)

NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown.

2"x3"x60" (4 each)

Lay out roof frame as shown above. Use screws to attach all pieces together

10' Inside Diameter

Completed Roof Frame

3. 16" Inside Diameter

4. C

5. Top Center Frame 2'x8' Outside Diameter 2"x4"x22 1/2" (2 each)

Take four 2”x4”x98 1/2” pieces of wood and lay them out on the ground (Figure 3A), in effect making a square. Place corner stabilizers (4 each) and attach in each corner using drywall screws. Attach 2”x2”x24” splice (4 each) at each center joint. This will reinforce the roof frame (Figure 3A). Use the provided drywall screws to attach all the pieces together (Figure 3B). Attach each corner together with the provided screws, making sure to keep the 45˚ corners pointing outward (Figure 3C - inset). This is the top center frame. Take the hip rafters (4 each) and attach them to each corner of the top center frame. Make sure that the 45˚ corner matches the 45˚ end on the hip rafters (Figure 3D).

2"x4"x94 1/2" (2 each)

Hip Rafter

Top Center Frame

Attach 4 each Hip rafters flush w/Top with 3" screws

Figure 3. Roof frame assembly Page 9

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

6. E

Toe-in hip rafter with screws into roof frame Jack Rafter Common Rafter Hip Rafter

Hip Rafter

Jack Rafter

48" 24" On Center

Attach the rafter assembly to the roof frame using the toe-in method (Figure 4) 7. Take 4 common rafters and attach them to the middle of each side of the top center frame assembly. Use the toe-in method (seeinset). 8. With the common rafters now installed, attach the the remaining jack rafters using the toe-in method. Make sure that each jack rafter is spaced evenly apart. This will ensure sufficient anchoring points for the roof panels. 9. Figure 4 shows what the roof frame will look like when it is completed. NOTE: You will need someone to assist you with the following step. 10.

Place the assembled roof section on top of the wall panel assembly. Anchor the roof section by using drywall screws.

Lower roof frame on to wall panels and screw from top of roof frame into top of wall panel.

Figure 4. Roof frame assembly

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Gazebo Replacement Canopy

Assembly and Installation

Step 3: Roof Panel Installation NOTE: It is strongly recommended that you use a ladder for the final steps of the gazebo assembly.

1. Prior to installing the roof panels, a center line must be drawn on the top side of each rafter (Figure 4A). 2. Place each roof panel in place (with the edge being flush with the center line) and mount using drywall screws (Figure 4B). 3. Using the provided hardware, mount the dome bracket (Figure 4C). 4. Use the provided screws to mount all ridge caps (Figure 4C).

Some roof panels may have a gap at the top of the panels

C IMPORTANT Center all roof panels on rafters

Ridgecap Use 1 1/2" screw Use 1" screw

Install ridgecaps after all panels are installed on center of rafters

Figure 5. Roof panel installation

Page 11

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Assembly and Installation

Gazebo Replacement Canopy

Step 4: Dome Installation NOTE: The final steps of the gazebo assembly will require the use of a ladder.

1. 2. Dome for roof bottom review

Install brackets as shown on center of each side of dome frame

Attach the four dome brackets to the center of each side of the dome frame (Figure 6). Lower the dome assembly onto the top center frame. From the inside the gazebo secure the dome assembly to the roof assembly using the dome brackets and drywall screws. There will be four dome brackets that will connect to each side of the dome frame.

Steel roof panels interlock together as shown in magnified view Install dome last

Figure 6. Dome Installation

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Gazebo Replacement Canopy

Cleaning and Maintenance

Page 13

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Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Page 14

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12/17/04

Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

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Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

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12/17/04

Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 17

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 18

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Appendix

Wood Part Number List PART NUMBER

DESCRIPTION

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Replacement Canopy

Page 20

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

Page 22

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

Page 24

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Page 25

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

Page 26

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Appendix

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

Page 27

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

12/17/04

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual NORTHEAST GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051016, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy 12/17/04

Gazebo Replacement Canopy

Page iii

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Gazebo Replacement Canopy

Read This First!

Page 1

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

Page 3

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

Page 4

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

NOTE: The gazebo above that is listed in bold lettering is the gazebo that you purchased. NOTE: For all gazebos, regardless of model, it is recommended that the foundation extend beyond the dimension of the gazebo. For example, if the gazebo you purchased is 12’x12’, you will want your foundation to be 14’x14’. The reason for this is because it will be easier to maintain the area around the gazebo (mowing the lawn, edging, etc.) without damaging or scarring the gazebo. Also, in doing this, you will eliminate any potential problems, foundation-wise, in the future. NOTE: This Owner’s Manual applies to the various sizes that are included in the Northeast Gazebo line. While the sizes will vary from gazebo to gazebo, the assembly instructions will be the same, unless otherwise noted.

Page 5

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Assembly and Installation The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo wherever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

Page 6

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Figure 1. Order of assembly

Page 7

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 1: Wall Panel Assembly All wall panels are pre-assembled at the factory before being shipped. The smooth side of each wall panel should be facing the inside of the gazebo. Follow the written steps in conjunction with the figures that are shown. 1.

Place the wall panel on a flat surface. Be sure not to set it on any surface that can possibly scratch the surface of the windows. Fit the rounded luxury corner onto the wall panel and attach using the provided drywall screws (Figure 2A). Repeat this step for the remaining wall panels. Referring to Figure 2B, make sure that each wall panel (2 each) is securely attached to each rounded luxury corner (3 each).

Figure 2. Wall panel assembly

Page 8

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Step 2: Roof Frame Assembly It is suggested that the owner have a helper for the next steps, as heavy objects must be lifted. 1.

Take 3 2”x4”x46 1/2” pieces and attach them together, making a triangle, and ensuring that the 45˚ anglecut is facing out (Figure 3A). This is the top center frame. Take three hip rafters and attach them to the 45˚ angle at each corner of the top center frame. Secure using drywall screws (Figure3A). Place the assembled roof frame onto the assembled wall panels (Figure 3A) and attach using the provided drywall screws. Attach two roof panels (47”x109”) and secure using drywall screws. Center each panel on the hip rafters (Figure 3C). Place moon roof (48”x48”x65 1/2”) on top of roof assembly and secure using drywall screws (Figure 3C). Attach the crown molding and roof ridgecaps with 2 1/2” screws (Figure 3B and 3C).

Figure 2. Roof frame assembly

Page 9

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 3: Step and Bar Assembly 1.

Stand the legs up at 5â&#x20AC;&#x2122; apart. Place the upper step on top of the upper section of the step (Figure 4A). 2. To attach the step, screw in 4 screws (2 at each rear corner): 1 into the step leg and 1 into the step itself (see insert of Figure 4A). 3. Place the lower step on the lower section of the step (Figure 4B). 4. To attach the step,screw in 4 screws (2 on each on the outside of the step - see insert on Figure 4B). Use the toe-in method on both sides, as shown. NOTE: The manufacturer recommends mounting corbels on the cabinet so that the bar top sits just under the spa lip. 5.

Using drywall screws, mount the corbels directly to the cabinet wall (Figure 4C). Make sure that the corbels are horizontally level with each other. Mount the bar top to the corbels with the drywall screws (Figure 4C). The screws must be mounted from the underside of the bar top. Make sure that the bar top rests just below the lip of the spa.

Figure 3. Step and bar assembly

Page 10

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Cleaning and Maintenance

Page 11

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Page 12

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

Page 13

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

Page 14

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 15

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 16

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Appendix

Wood Part Number List PART NUMBER

DESCRIPTION

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Replacement Canopy

Page 18

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy

WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

Page 20

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

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Gazebo Replacement Canopy

WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

Page 22

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Gazebo Replacement Canopy

Page 23

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

Page 24

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Appendix

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

Page 25

Gazebo Owner’s Manual 12/17/04

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

12/17/04

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual COTTAGE GAZEBO manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051012, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Assembly and Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Step 3: Roof Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Step 4: Dome Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

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Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy 12/17/04

Gazebo Replacement Canopy

Read This First!

Page 1

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model

Length

Width

Bayside Gazebo

Cabana Gazebo

8' 8' 10' 7'

8' 10' 12' 7'

Spa Cabana Gazebo

7’ 7.5’ 8’

Cottage Gazebo

8’

Lattice Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’

(901)

Page 3

Gazebo Owner’s Manual 12/17/04

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Delivery and Set-Up

Gazebo Replacement Canopy

16’

12’

Northeast Gazebo

7.5’ 8’

Plexi Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo

12'

Ponderosa Gazebo

8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon)

12’

Page 4

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

14’ (Octagon) 16’ (Octagon)

Delivery and Set-Up

14’ 16’

Page 5

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Assembly and Installation The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo wherever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife Cordless drill 1/8" pilot hole drill bit Electric drill Phillips-head drill tips Slotted-head drill tips Redwood stain Gray wash stain

25' tape measure 100' extension cord 1/2" ratchet and impact drill 9/16" socket 1/2" carbide drill bit (masonry bit) Sandpaper (various grades) Wood putty Rags

Page 6

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Figure 1

Page 7

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 1: Wall Panel Assembly Follow the written steps in conjunction with the figures that are shown. 1.

38"

35" 3"

4' - 0" or 5' - 0"

Luxury Corner

6' Panel

1' 1'

Stand two panels up side by side. Attach the panels together using 5 drywall screws (Figure 2A). 2. Repeat this step until all the panels are attached. Figure 2B will show you the proper arrangement of panels. NOTE: The rounded corners attach to the wall panels the same way, with 5 drywall screws. The owner must use care when securing the the wall panel and rounded corner together, as any damage incurred during assembly is not covered by the warranty. NOTE: Use care when attaching the sides and corners. Be sure that the screws do not come in contact with the windows.

Rounded Corners 6' Panel

TOP VIEW OF WALL PANEL

Figure 2

Page 8

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Top center frame 4'x4' outside diameter 2"x4"x46 1/2" (4 each)

B Hip rafter

Top center frame

Attach 4 each hip rafter flush w/top with 3" screws

C Toe-in hip rafter with screw into roof frame Hip Rafter

Lower roof frame onto wall panels and screw from top of roof frame into top of wall

NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown. 1. Take four 2”x4”x46 1/2” pieces of wood and lay them out on the ground (Figure 3A), in effect making a square. 2. Use the provided drywall screws to attach all the pieces together. When complete, the outside dimension should measure 4’x4’. 3. Place corner stabilizer (4 each) and attach in each corner (Figure 3C) using drywall screws. 4. Attach each corner together with the provided screws, making sure to keep the 45˚ corners pointing outward (Figure 3B - insert). This is the top center frame. 5. Take the hip rafters (4 each) and attach them to each corner of the top center frame. Make sure that the 45˚ corner matches the 45˚ end on the hip rafters (Figure 3B). 6. Take 4 common rafters and attach them to the middle of each side of the top center frame assembly (Figure 3C). 7. With the common rafters now installed, attach the the remaining rafters. Make sure that each rafter is spaced evenly apart. This will ensure sufficient anchoring points for the roof panels. 8. Figure 3D shows what the roof frame will look like when it is completed. IMPORTANT! You will need an assistant for the following step. 9.

Place the assembled roof section on top of the wall panel assembly. Anchor the roof section by using drywall screws (Figure 3D).

Figure 3 Page 9

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Step 3: Roof Panel Installation NOTE: It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. 1.

3. 4. Draw a guide line in the center of rafters about half way as shown.

Prior to installing the roof panels, a center line must be drawn on the top side of each rafter (Figure 4A). Place each roof panel in place (with the edge being flush with the center line) and mount using drywall screws (Figure 4B). Using the provided hardware, mount the dome bracket (Figure 4C). Use the provided screws to mount all ridge caps (Figure 4C).

B Line panels up with center line previously drawn.

Panels should fit close together on center line at this point on roof panel.

Some roof panels may have a gap at the top of panels.

Use 1 1/2" screws

Use 1" screws

Install ridgecaps after all roof panels are installed on center of rafters

Figure 4 Page 10

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Step 4: Dome Installation NOTE: The final steps of the gazebo assembly will require the use of a ladder. 1. 2.

Set the dome light assembly into the dome housing (Figure 5A). From the inside the gazebo secure the dome assembly to the roof assembly using the dome brackets and drywall screws (Figure 5B). There will be four dome brackets that will connect to each side of the dome frame.

Figure 5

Page 11

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Cleaning and Maintenance

Gazebo Replacement Canopy

Page 12

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12/17/04

Gazebo Replacement Canopy

Appendix

Page 13

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

Page 14

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

Page 15

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Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Gazebo Replacement Canopy

Appendix

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Wood Part Number List PART NUMBER

DESCRIPTION

Page 18

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Gazebo Replacement Canopy

WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Replacement Canopy

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Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Replacement Canopy

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Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

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Appendix

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Page 25

Gazebo Owner’s Manual 12/17/04

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

12/17/04

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04

$5.00

Gazebo Replacement Canopy

2005 Ownerâ&#x20AC;&#x2122;s Manual BAYSIDE GAZEBO For gazebos manufactured after December 1, 2004

www.calspas.com Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

LTR20051010, Rev. 12/17/04

Gazebo Replacement Canopy

SINCE 1979

it m e n

t t o E x c e ll e n c e a n d

Qua

lit y

www.calspas.com

Due to continuous improvement programs, all models, operation, and/or specifications are subject to change without prior notice.

Gazebo Replacement Canopy

12/17/04

Gazebo Replacement Canopy

Table of Contents Read This First! General Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Delivery and Set-Up Planning the Best Location for Your Gazebo . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Assembly and Installation Tools and Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Step 1: Wall Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Step 2: Roof Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Step 3: Top Center Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Step 4: Rafter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Step 5: Roof Frame to Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Step 6: Installing the Roof Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Step 7: Installing the Dome . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Cleaning and Maintenance Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Appendix Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

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Gazebo Replacement Canopy

Read This First!

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Delivery and Set-Up

Gazebo Replacement Canopy

It is strongly recommended that a qualified, licensed contractor prepare the foundation for your spa.

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Delivery and Set-Up

Size Specifications Model Bayside Gazebo Cabana Gazebo

Length

Width

8' 8' 8' 10' 7' 7’ 7.5’ 8’

8' 8' 10' 12' 7' 7’ 7.5’ 8’

Cottage Gazebo Lattice Wall Gazebo

8’ 7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon)

8’ 7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’

Lighthouse Gazebo

10’ 12’ 12’ 16’

10’ 10’ 12’ 12’

Luxury Wall Gazebo

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 16’ 12’ 16’

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 10’ 12’ 12’

Northeast Gazebo

7.5’ 8’

(901) Spa Cabana Gazebo

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Gazebo Owner’s Manual 12/17/04

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Delivery and Set-Up Plexi Wall Gazebo

Gazebo Replacement Canopy

7’ 7.5’ 8’ 12’ 16’ 10’ 12’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

7’ 7.5’ 8’ 8’ 8’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Polynesian Gazebo Ponderosa Gazebo

12' 8’

Savannah Wall Gazebo

12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon)

8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’

Timberline Gazebo

12’ 10’ 12’ 12’ 16’

8’ 10’ 10’ 12’ 12’

Victorian Gazebo

12’(Octagon) 14’ (Octagon) 16’ (Octagon)

12’ 14’ 16’

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Gazebo Replacement Canopy

Assembly and Installation

Assembly and Installation The following will tell you how to assembly your gazebo. If you have any questions, problems with material and/or parts, please contact your local retailer. NOTE: It is strongly advised that you have a licensed professional install the foundation for your new gazebo. It is imperative that the foundation is level, as any damage that occurs due to an uneven foundation is not covered by the warranty. When assembling the gazebo, the owner must determine what is the gazebo going to cover. If you plan to use it as a cover for patio furniture, then you can place the gazebo wherever you want it. If the gazebo is going to cover a spa, we recommend that the spa be located in the center of the slab (for weight distribution) with the gazebo main supports mounted to the concrete at each of the four corners. 1. Prior to delivery of your new Cal Spa, we recommend that you determine where your spa will be placed. For example: if you are going to center your spa on the concrete slab, take measurements that will enable you to determine where the edges of the spa will be located. When done, mark the corner locations.) 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. IMPORTANT: THIS GAZEBO IS A FREE-STANDING UNIT. AS WITH ANY STRUCTURE, IT IS CRITICAL THAT ALL THE MAIN SUPPORT POSTS BE PLUMB (I.E., VERTICALLY LEVEL). IF THE FIRST MAIN SUPPORT POST IS NOT PLUMB, THEN THE ENTIRE GAZEBO WILL BE MISALIGNED. THE BEST WAY TO KEEP THE STRUCTURE LEVEL IS TO USE A LEVEL AFTER EACH TIME AN ITEM IS ATTACHED OR TIGHTENED. THIS WILL ENSURE THAT AFTER EACH MAJOR STEP IS TAKEN, THE GAZEBO REMAINS LEVEL.

Tools and Materials Utility knife 100' extension cord 1/8" pilot hole drill bit Sandpaper (various grades) Gray wash stain 1/2" carbide drill bit (masonry bit)

25' tape measure Electric drill 9/16" socket Redwood stain Rags

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Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Cordless drill Phillips-head drill tips Slotted-head drill tips Wood putty 1/2" ratchet and impact drill

Gazebo Replacement Canopy www.calspas.com

Assembly and Installation

Gazebo Replacement Canopy

Figure 1. Assembly order Page 6

Gazebo Ownerâ&#x20AC;&#x2122;s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

Assembly and Installation

Step 1: Wall Panel Assembly Follow the written steps in conjunction with the figures that are shown. 1. Stand a wall panel and a corner up side by side. Attach the panels together using 4 drywall screws . 2. Repeat this step until all the panels are attached. Figure 2 shows the proper arrangement of panels. NOTE: The owner must use care when securing the wall panels and rounded corners together, as any damage incurred during assembly is not covered by the warranty. NOTE: Be sure that the screws do not come in contact with the windows.

Figure 2. Wall panel assembly

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Assembly and Installation

Gazebo Replacement Canopy

Step 2: Roof Frame Assembly When assembling the roof frame, it is recommended that you lay everything out and assemble it on a flat surface. These directions are generalized, relating to measurements. NOTE: Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown. 1. Take four 2”x3”x96” pieces of wood and lay them out on the ground (Figure 3), in effect making a square. 2. Place corner stabilizers (4 each) and attach in each corner using drywall screws. 3. Use the provided drywall screws to attach all the pieces together. The completed roof frame should measure 8' across (inside dimensions) on all sides).

Figure 3. Roof frame assembly

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Gazebo Replacement Canopy

Assembly and Installation

Step 3: Top Center Assembly 1.

Attach each corner together with the provided screws, making sure to keep the 45˚ corners pointing outward (Figure 4). This is the top center frame.

Take the hip rafters (4 each) and attach them to each corner of the top center frame. Make sure that the 45˚ corner matches the 45˚ end on the hip rafters.

Figure 4. Top center and hip rafter assembly

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Gazebo Owner’s Manual 12/17/04

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Assembly and Installation

Gazebo Replacement Canopy

Step 4: Rafter Assembly 1.

Attach the hip rafter assembly to the top center frame (Figure 5).

Attach 4 common rafters to the middle of each side of the top center frame assembly. Use the toe-in method (see inset).

With the common rafters now installed, attach the the remaining rafters. Make sure that each rafter is spaced evenly apart. This will ensure sufficient anchoring points for the roof panels (Figure 6). NOTE: It is recommended that you have an assistant for the following step.

Figure 5. Rafter assembly

Figure 6. Rafter assembly Page 10

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Gazebo Replacement Canopy

Assembly and Installation

Step 5: Roof Frame to Walls 1. Place the assembled roof and rafter assembly on top of the wall panel assembly. Anchor the roof section by using drywall screws (Figure 7).

Figure 7. Roof frame to walls

Step 6: Installing the Roof Panels NOTE: It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. 1. Prior to installing the roof panels, a center line must be drawn on the top side of each rafter (Figure 8).

Figure 8. Installing the roof panels Page 11

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

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Assembly and Installation

Gazebo Replacement Canopy

Place each roof panel in place. Be sure the bottom corners are aligned on the center line. Faster using the provided screws (Figure 9).

NOTE: When roof panels meet at corners, sometimes a gap will be present. Be sure that the bottom corners meet at the center line.3. Use the provided screws to mount all ridge caps (Figure 10).

Figure 9. Fastening the roof panels

Figure 10. Fastening the ridgecaps

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Gazebo Replacement Canopy

Assembly and Installation

Step 7: Installing the Dome NOTE: The final steps of the gazebo assembly will require the use of a ladder. 1. Install the provided metal brackets on the center of each dome side (Figure 11). 2. Lower the dome assembly on to the top roof frame. 3. From the inside the gazebo secure the dome assembly to the roof assembly using the dome brackets and drywall screws. There will be four dome brackets that will connect to each side of the dome frame.

Figure 11. Installing the dome

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Cleaning and Maintenance

Gazebo Replacement Canopy

Page 14

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Gazebo Replacement Canopy

Appendix

Page 15

Gazebo Owner’s Manual 12/17/04

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Appendix

Gazebo Replacement Canopy

Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110020

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110007

WOO27110008 23 1/2 X 38

WOO27110009 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110001

WOO27110002 29 1/4 X 38

WOO27110011 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110030

WOO27110022 17 1/2 X 38

WOO27110023 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110003

WOO27110004 29 X 73 1/4

WOO27110005 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110035

WOO27110036 35 X 73 1/4

WOO27110037 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104831

WOO27105035 14 X 38

WOO27104833 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104391

WOO27104550 15 1/2 X 38

WOO27514552 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103906

WOO27103970 17 1/2 X 38

WOO27103972 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112567 20 1/2 X 47 1/4

WOO27112566 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112575 23 1/2 X 47 1/4

WOO27112574 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105984

XL SERIES WOO27106002

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105944

Page 16

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12/17/04

Appendix

Gazebo Replacement Canopy

Cal Select Red Replacement Window and Plexi Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27110040

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27110050

WOO27110052 23 1/2 X 38

WOO27110053 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27110060

WOO27110061 29 1/4 X 38

WOO27110062 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27110070

WOO27110042 17 1/2 X 38

WOO27110043 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27110080

WOO27110082 29 X 73 1/4

WOO27110083 29 X 73 1/4

WOO27105161 18 3/8 X 27

6' DOOR

WOO27110090

WOO27110092 35 X 73 1/4

WOO27110093 35 X 73 1/4

WOO27105162 18 3/8 X 33

7070 LUX

WOO27104830

WOO27105034 14 X 38

WOO27104832 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104390

WOO27104549 15 1/2 X 38

WOO27104551 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103905

WOO27103969 17 1/2 X 38

WOO27103971 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27112562 20 1/2 X 47 1/4

WOO27112561 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27112572 23 1/2 X 47 1/4

WOO27112571 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105983

XL SERIES WOO27106001

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105943

Page 17

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Redwood Replacement Window and Plexi and Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102570

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102560

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102545

WOO27102645 23 1/2 X 38

WOO27102625 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102920

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102924

WOO27103185 29 1/4 X 38

WOO27103065 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105920

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107460

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107464

WOO27107200 29 X 73 1/4

WOO27107240 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106585

WOO27106580 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104820

WOO27105060 14 X 38

WOO27104865 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104380

WOO27104565 15 1/2 X 38

WOO27104385 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103900

WOO27104125 17 1/2 X 38

WOO27103940 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105100 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306160 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

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Gazebo Replacement Canopy

Appendix

Redwood with Metal Tracking Replacement Part Numbers WALL PANEL

STATIONARY

SLIDING

PLEXI ONLY

3' WALL

WOO27102571

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

4' WALL

WOO27102561

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

4' WALL L/H

WOO27102670

WOO27102645 23 1/2 X 38

WOO27102640 23 1/2 X 38

WOO27102660 17 3/4 X 21 1/2

5' WALL

WOO27102921

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

5' WALL L/H

WOO27102925

WOO27103185 29 1/4 X 38

WOO27103186 29 1/4 X 38

WOO27900047 17 3/4 X 27 1/4

6' WALL

WOO27105921

WOO27104125 17 1/2 X 38

WOO27103941 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

5' DOOR

WOO27107461

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

5' DOOR L/H

WOO27107465

WOO27107200 29 X 73 1/4

WOO27107241 29 X 73 1/4

WOO27102665 17 3/4 X 25

6' DOOR

WOO27106586

WOO27106580 35 X 73 1/4

WOO27106584 35 X 73 1/4

WOO27900049 17 3/4 X 31

7070 LUX

WOO27104821

WOO27105060 14 X 38

WOO27104866 14 X 38

WOO27104581 12 X 17 3/4

7575 LUX

WOO27104381

WOO27104565 15 1/2 X 38

WOO27104386 15 1/2 X 38

WOO27104580 13 1/2 X 17 3/4

8080 LUX

WOO27103901

WOO27104125 17 1/2 X 38

WOO27103942 17 1/2 X 38

WOO27900046 15 1/2 X 17 3/4

7070 PLEXI

N/A

WOO27105140 20 1/2 X 47 1/4

WOO27105101 20 1/2 X 47 1/4

WOO27105160 18 1/2 X 22 3/8

7575/8080 PLEXI

N/A

WOO27306170 23 1/2 X 47 1/4

WOO27306161 23 1/2 X 47 1/4

WOO27900045 21 1/2 X 22 3/8

SPA SIDE WOO27105980

XL SERIES WOO27106000

WOO27106060 20 X 22 5/16

LUXURY CORNER WOO27105940

Page 19

Gazebo Owner’s Manual 12/17/04

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Wood Part Number List PART NUMBER

DESCRIPTION

Page 20

Gazebo Owner’s Manual Gazebo Replacement Canopy www.calspas.com

12/17/04

Gazebo Replacement Canopy

WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172

HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312

WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060

Gazebo Ownerâ&#x20AC;&#x2122;s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116

Gazebo Replacement Canopy

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Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Appendix WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140 WOO27209180 WOO27420240

Gazebo Replacement Canopy

3 X 4 X 45.75 M1 TOP CENTER 2 X 2 X 24 M2 2 X 3 X 60 HEADER BOARDS 2 X 3 X 72 HEADER BOARDS 2 X 4 X 6.5 CORNER STABILIZER M2 2 X 3 X 96 TOP OF WALL HEADER BOARDS 2 X 3 X 82 TOP OF WALL HEADER BOARDS 2 X 3 X 88 HEADER BOARDS 2 X 4 X 96 CROSS TIES 2 X 4 X 72 CROSS TIES M2 2 X 4 X 60 CROSS TIES M1 1 X 4 X 18 CROSS TIES M2 CUPOLA 30 X 62 CUPOLA 30 X 38 CUPOLA 54 X 62 DOME 48 X 96 DOME 40 X 40 DOME 46 X 46 DOME 54 X 54 DOME 54 X 102 DOME 54 X 75 DOME 78 X 78 DOME 30 X 54 DOME 30 X 102 DOME 54 X 54 DOME 54 X 102 DOME 30 X 30 2 X 3 X 85" BOTTOM W/TRACK 2 X 3 X 88" HEADER BOARD 2 X 3 X 93" BOTTOM W/TRACK 48 X 48 X 65 1/2 TRIANGLE MOON ROOF 38 X 38 X 53 TRIANGLE MOON ROOF 34 X 34 X 45 TRIANGLE MOON ROOF FRAME 2 X 3 X 69" W/TRACK BOTTOM 2 X 4 X 79" TOP OF WALL PANEL 2 X 2 X 84" CORNER CONNECTOR 2 X 4 X 85" TOP OF WALL PANEL 2 X 4 X 93" TOP OF WALL PANEL 4 X 4 X 83.25" CORNER CONNECTOR WINE GLASS HOLDER AND TOWEL RACK FOR LH CORNER TOWEL BAR FOR LH 2 X 6 X 30 FACIA INSIDE 2 X 6 X 42 FACIA INSIDE WINE GLASS HOLDER 9 1/2 X 57" WALL PANEL TOP 5' BAY WINDOW BOTTOM SOLID 2 X 4 X 16 CORBOTS 31 X 57" WALL PANEL BOTTOM SOLID

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Gazebo Replacement Canopy

Gazebo Owner’s Manual 12/17/04

Appendix

Gazebo Replacement Canopy www.calspas.com

Gazebo Replacement Canopy

Page 26

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Gazebo Replacement Canopy

Appendix

Round Corner Storage Bench

Crescent S/B Bar Corbel Bench Leg Bar Stool Surround Step

Crescent Step 30’ Step 30” Storage Step w/Box 5’ Step 5’ Step Storage w/Box 30” Step w/Handrail Crown Planter Bench

Crescent Bench Privacy Panel 30” Step (3 tier) 30” Step (3 Tier with Handrail) Towel/Wine Glass Rack Towel/Wine Glass Rack Wine Glass Hanger Towel Tree

Size 11’ 80’ 75’ 11’ 80’ 75’

11’ 80’ 75’

30” 30” 4’ 5’

WOOD127DS

WOOD923DS WOOD922DS WOOD921DS WOOD920DS

Page 27

Gazebo Owner’s Manual 12/17/04

Deluxe Stone WOOD289DS WOOD288DS WOOD287DS WOOD199DS WOOD905DS WOOD902DS WOOD901DS WOOD900DS

Gazebo Replacement Canopy www.calspas.com

Appendix

Gazebo Replacement Canopy

Warranty Information See your Cal Enclosures gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo.

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Warranty Gazebo Replacement Canopy

Limited Warranty 5 YEAR SAUNA STRUCTURAL WARRANTY

5 YEAR SAUNA STRUCTURAL WARRANTY

90 DAY GAZEBO WARRANTY

C.A.I. warranties factory installed equipment: sauna heater and control system, against defects in material and workmanship for a period of one year from the original date of purchase.

LEGAL REMEDIES

GUARANTEE PERFORMANCE

This warranty gives you specific legal rights, and you may have other rights, which may vary from state to state.

12/17/04

•

1462 East Ninth Street 1 (800) CAL-SPAS www.calspas.com Gazebo Replacement Canopy This Limited Warranty is effective for barbecues manufactured after November 1, 2004

Gazebo Replacement Canopy

C.A.I. Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890

www.calspas.com Gazebo Replacement Canopy

12/17/04