GP Reeves Adhesive/Sealant Product Catalog

ADHESIVE & SEALANT PRODUCT CATALOG

Product

Custom Turnkey Solutions

Source

Single Post Ram Pumps (GSP/GSPM)

Dual Post Ram Pumps (GDP/G6DP)

Narrow Dual Post Ram Pumps (GNDP)

Miniature Dual Post Ram Pumps (GDPM)

Pressure Pots

MeasureMelt Dispensing System for Hot Melt

Preparation

Pressure Regulators

Material Filters

Dispensers

Servo AA Dispensers

AA7-2K Servo Dispensers

GPMD Dispensers

RotoMeter Dispensers

End of Arm

Low Flow Dispense Valves

High Flow Dispense Valves

Dispense Valves and Accessories for 2K

Polycore Valves

Accessories

Ultrasonic Flow & Volume Confirmation

Confirmation Devices

Standard Controllers

Customized Controller Packages

Heated Hoses

Heated Systems

Nitrogen Blanket System

Reference

ACE Cartridge Valves

Dispense Patent

ABOUT US

GP Reeves is a leading manufacturer of dispensing equipment. We engineer and build all aspects of a dispensing system from pump to nozzle; plus we have standard and custom options available for materials such as grease, oil, adhesives, sealants, 2k and more.

Our History

GP Reeves was founded in 1971 by Gordon Reeves in Grand Rapids, Michigan. At our founding, our focus was primarily on lubricators for assembly conveyor chains. While this is still a popular product of ours, our constant innovation over the past 50+ years has led

assembly fluids, such as adhesives and sealants. We understand the frustration of trying to put together pieces that weren’t made to go together, which is why we offer every product you may need in your dispensing system, simplifying your process of putting a dispensing system together.

In addition to our standard product line, we can modify any product to meet your specific need, or design

a fully custom product if needed. With multiple patents and over 200 years of combined experience under our belt, you can rest easy knowing your dispensing process is in good hands.

to the expansion of our product offering. In the mid 1980’s, our product line expanded to include various non-conveyor chain lubrication devices, and today we offer a large selection of material pumps, dispensers, accessories, and more.

Since we were founded, our products have helped thousands of companies improve their products and assembly processes through accurately measuring and dependably dispensing precise amounts of oil, grease, and other

Our Customers

We have happy customers in almost every manufacturing industry across the globe including aerospace, agriculture, automotive, consumer products, energy & natural resources, heavy equipment, medical, recreational vehicles, and more. A map of our current customer base plus some of the companies using our products is shown.

Global Distribution Network

Our global distribution network spans 4 continents and 17 countries currently and the network is continually expanding.

For more information about finding a distributor in your area, or if you’re interested in being a distributor of GP Reeves products, reach out at (616) 399-8893.

Industries Served

GP Reeves is a leading global provider of engineered dispense systems and manufacturing solutions. We have been applying our experience to a variety of industries and environments for over half a century. Not only do we produce dependable and reliable dispensing systems, but we can also engineer and build custom equipment to meet any needs. GP Reeves offers a complete line of grease, oil, ambient, and heated material dispensing equipment and automation that can be utilized in a diverse range of applications and industries.

How Critical Is Your Application? What Is Your Number?

(#1 is not critical, #10 is extremely critical)

Application Questions

Material

– What is the name of the material being dispensed?

Manufacturer & Product #

– What size container will the material be purchased in? Cartridge, 5 gal, 55 gal, metric, etc.

– What is the desired shape of the material? Bead, Film, Daub, Dot, etc.

– What is the volume or amount being dispensed?

– What is the tolerance of the dispensed material?

– How many locations require material (total for system and on each part)?

Process

– How critical is the application? (use chart above)

– What is the overall cycle time and dispense time?

– Will this be installed on an existing piece of equipment?

Specifications

– Is volume verification required? If so, via HMI, Info System, stack light?

– Are there any special plant specifications? I.E. PLC, HMI, Pneumatic or Electrical components?

DISPENSER TYPES

There are several types of material dispensers available, the most common types being positive displacement and timed. Each type has it's perks, but when it comes to precise dispensing, we strongly recommend the use of positive displacement dispensers. Unlike timed dispensers, the exact volume of material dispensed doesn't vary from shot to shot, no matter the external variants (such as temperature or viscosity). Positive displacement dispensers utilize a piston, or something similar to push out material equivalent to the volume of the piston, ensuring an accurate dispense every time. Timed dispensers will dispense for a set amount of time, but the exact volume can be impacted by external variants.

Recommended:

Positive Displacement Dispensers

Positive displacement dispensers can be adjusted and set once. Their positive displacement piston stroke dispenses like a syringe. Positive displacement dispensers can be trusted to repeatedly dispense identical amounts regardless of external temperature or material viscosity.

Nearly all GP Reeves dispensers utilize some sort of positive displacement dispensing. Many dispensers utilize a piston that works by transferring material under pressure through self-actuated or powered valves into and out of a measuring chamber. The powered piston controls the transfer volume and the transfer (dispense) is directly proportional to the piston area and piston travel. Our RotoMeter series utilizes various types of rotational dispensing in the form of gear, peristaltic, and progressive screw pumps.

Not Recommended:

Timed Dispensers

Timed dispensers function like a faucet and require frequent re-adjustment and constant monitoring. Timed dispensers cannot be trusted to repeatedly dispense identical amounts.

Timed dispensers work by moving material under pressure through an “Off-On” valve that is opened and closed by a solenoid valve controlled by a PLC or electronic timer. Pressure regulators and adjustable orifices are sometimes added to control flow rate.

Material's flow characteristics are often unpredictable meaning timed dispensers are not capable of accuracy and repeatability. The exact volume of how much is on the part is an unknown unless a weight is measured of each part before and after.

APPLICATIONS

We have been spent over half a century perfecting material dispensing. Our experience ranges over variety of industries and environments. Not only do we produce dependable and reliable dispensing systems, but we also engineer and build custom equipment to meet your specific needs, no matter the industry. Prior to using our equipment, customers are often applying materials by hand which yields not only time loss but wasted material. Fully automated dispensing systems like the one below provide the highest level of precision expertly designed for your specific part.

Before – Messy – Wasted Material – Inconsistent Application

Our Application – Precise – Accurate Volume – Uniform Dots – Repeatable

The above photo shows a messy, brushed on application of grease to an HVAC part on the left, and what our custom nesting was able to accomplish on the right. Not only does the application look cleaner, but you can be assured that the precise amount of material is in the correct spot every time.

Our portfolio of work is constantly evolving, we would love to chat with you about your application!

Aerospace Thermal Management: To attach a cold plate to an eVOTL’s motor components, an aerospace developer needed a dispensing system for their complex two-part thermal paste. The solution involved customized dispensing automation and a simplified approach to make this difficult project easy and practical.

Automotive Windows: An application required the precise distribution of hot melt materials onto an OEM’s window frames. Using bulk material melters, an automated dispensing system, and a customized flow path, we provided an efficient and dependable solution.

MATERIALS DISPENSED

Electronic Housing: This project ensured electronic encasements were effectively sealed to aid in thermal management and corrosion prevention. The robotic system used a progressive screw 2k RotoMeter and custom components to enable a reliable and enduring performance.

Battery Cell-to-Case Bonding: A battery developer approached us to adhere their battery cells to strips of aluminum on a battery housing. Using a customized dispensing system, we precisely applied airless thermal interface material to each component to form a reliable bond.

Electric Motor: An automotive OEM requested a solution to supply adhesive material to the inner cavities of a rotor assembly. When our custom automated 2K dispensing system precisely placed the material in the cavity, the OEM was able to confidently secure their rotor magnets and continue with the rest of their propulsion production.

WHY CHOOSE GP REEVES PRODUCTS?

PRODUCT OFFERING

Our wide variety of standard products range in capability from pumping material to accurately and precisely dispensing it onto a part. The vast selection of products we have are compatible with grease, oil, adhesives, sealants, two-part materials, and more. On top of the many standard products we offer, we also specialize in custom part nesting, nozzles, or entire custom systems with or without automation. A complete system, standard or custom, includes parts from every category listed. This catalog provides details on the products available in each section and what will work for different materials.

Source

– Includes material pumps, reservoirs, and other starting point equipment.

– Determining source product is based on material and the container it comes in.

– Options that pump material from the original container as well as reservoirs are available.

Preparation

– Includes material filters, pressure regulators, and patented air removal technology.

– Preparing material to be dispensed is essential to protect your system and your final part.

Dispensers

– Includes a variety of ultra-precise, positive displacement dispensers.

– Positive displacement dispensing ensures repeatable accurate dispensing no matter the viscosity, temperature, or other external variants.

– Single-shot dispensers have a volume range of 0.001 to 1086 cc, with every size option in between.

– Continuous flow dispensers are available for most materials in varying speeds and options..

– Features including speed, monitoring, and air removal technology.

Confirmation Devices

– Includes devices that confirm volume, flow, or pressure for all materials.

– Devices are used as a final check for material movement and are essential for critical applications.

– Analog mechanical, and ultrasonic sensors are available with optional digital readout.

End Points

– Includes a variety of nozzles and valves to meet specific application needs.

– Devices can dispense a beads, dots, sprays, or something completely custom.

Source: Narrow Dual Post Pump

High Pressure RTV System Example

Dispenser: AA7 gpreeves.com

Preparation: Material Pressure Regulator

End Point: Dispense Valve

High Pressure 2K Material System

Example

Source: Two Pumps

Low Pressure Anaerobic Material System Example

Preparation: Material Pressure Regulators

Dispenser: 2K RotoMeter

Source: Pressure Pot

Measuring Device: Ultrasonic Flow Sensor

End Point: Polycore Valve

CUSTOM TURNKEY SOLUTIONS

Automotive Cup Holders: The system to the right sprayed a dry lube material onto cup holders for a popular minivan. The material is invisible to the naked eye, but visible with UV light, our system had a smart vision system that didn’t release the parts until an accurate dispense was confirmed. Dual sides allowed for reduced downtime in the application process.

Transaxle

Windshield (Left): A pressure pot was paired with custom tooling to apply glass primer to the edges of windshields

Housing (Right): Robot applied a bead of RTV to multiple transaxle housing parts ensuring a proper seal.

Solar Shingle (Left): System utilizes vision to identify accurate placement of RTV to be used as an adhesive on solar shingle panels.

Automotive Shock (Below): System rotated a shock to dispense a bead of wax on the untreated metal preventing corrosion.

Automotive: Rotating robot with multiple parts nests applied material onto various automotive parts.

SINGLE POST RAM PUMPS (GSP/GSPM)

GSP series air-operated pumps are engineered for production material supply. Single post ram assures a reliable supply with material that doesn’t seek its own level. All pump options include pump, inductor seals, single post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator. Several inductor seal options are available ensuring compatability with various materials.

Features and Benefits

– Reliable and dependable

– Pumps all the way to the bottom of your pail

– Keeps pump suction “off the floor”

– Options for UV and moisture cure materials

* For use with UV cure materials

C

CV 35 Inductor with sealed cover for use with UV cure materials

D 35 kg

Lip, Polyurethane

E 50 kg Dual Lip, Polyurethane

H 35 lb

Aluminum Assembly with Single EPR O Ring Seal

HNS 35 lb Cast Aluminum Assembly with Steel Pusher Plate

Add H after any inductor seal code to add a heated inductor assembly for use with thicker materials. Add N after any inductor seal code to add a nitrogen blanket for use with moisture cure materials.

Shown as GSP43-35lbH11

Part Number Format: GSP[Pump Motor]-[Pail Size][Seal Code][Options] (All options should be separated by dashes)

Part Number Examples:

GSP43-35lbH11: 43:1 boost ratio, 35lb pail, H inductor seals, two DC PNP level sensors.

GSP5-35BD38: 5:1 boost ratio, 35lb pail, BD inductor for use with pails containing a bladder bag, 24 VDC control panel with prime button and stack light.

GSP5-35BD38

GSP22-35lbH38

GSP5-35CV08-11

DUAL POST RAM PUMPS (GDP)

Features Benefits

– Reliable and dependable

– Pump all the way to the bottom of your drum

– Keep pump suction “off the floor”

GDP series air-operated pumps are engineered for production material supply. Dual post ram assures a reliable supply with thick material that doesn’t seek its own level. Series is available with 3” or 6” ram, many seal options, wide range of pump ratios, and a variety of control options. All pump options include a pump, inductor seals, dual post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

G6DP43-400I08-11

Part Number Format:

[GDP Ram][Pump Motor]-[Container Size][Inductor Seal][Options]

Part Number Examples:

GDP43-400PH11 has 3” ram, 43:1 boost ratio, 55 gallon drum size, with dual lip, EPDM seal, heated inductor assembly and two DC PNP level sensors.

G6DP43-400INS68 has 6” ram, 43:1 boost ratio, 55 gallon drum size, with cast aluminum assembly with steel pusher plate seal, and a roller bed for easy drum changes.

Inductor Seal

I Cast Aluminum with Neoprene “O” ring Seal for 55 gallon drums

INS Cast Aluminum Assembly with Steel Pusher Plate for UV cure materials only

P Dual Lip, EPDM

Add H after any inductor seal code to add a heated inductor assembly for use with thicker materials. Add N after any inductor seal code to add a nitrogen blanket for use with moisture cure materials. See example part numbers to the left.

GDP22-400I70

NARROW DUAL POST RAM PUMPS (GNDP)

Features and Benefits

– Reliable and dependable

– Pump all the way to the bottom of your pail

– Keep pump suction “off the floor”

GNDP series air-operated pumps specifically desigend for smaller containers of thick material. The dual post ram assures a reliable supply with thick material that doesn’t seek its own level. The series as a 3” ram, multiple inductor seal options, and a variety of control options. All pump options include a pump, inductor seals, dual post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

Stack Light (Optional)

Solenoid Valve (Optional)

* Air inlet has relief valve at specified pressure

Inductor Seal

Control Panel (Optional)

Shown as

GNDP22-35lbHNH38

Heated Inductor

(Optional)

Part Number Format:

[GNDP Ram][Pump Motor]-[Container Size][Seal Code][Options] (All options should be separated by dashes)

Part Number Examples:

GNDP22-35A70: 50:1 boost, A inductor seal, 24 VDC control panel with HMI, prime button, stack light, and Ethernet communication.

GNDP43-35H08-11: 43:1 boost, H inductor seal, 24 VDC 3-way NC solenoid valve and two DC PNP level sensors.

Add an H to any inductor code to add a heated inductor assembly for use with thicker materials

MINIATURE DUAL POST RAM PUMPS (GDPM)

Features and Benefits

– Small footprint allows for tabletop mounting – Dependable and reliable – Pumps all the way to the bottom of your pail

GDPM series air-operated pumps are engineered for production material supply with a more compact design for use with small pails. Dual post ram assures a reliable supply with thick material that doesn’t seek its own level. Series is available for pails up to 10” diameter and up to 10” tall. This series is only available with a 12:1 boost ratio with limited options. All GDPM pumps are bench top mounted or back mounted and include pump, inductor seals, dual post ram, ram control valve, pump air pressure regulator, and ram air pressure regulator.

Part Numbers Format:

GDPM12-[Pail Size][Inductor Seal][Options]

Part Number Example:

GDPM12-1kg338-08-11 is a pump with double post rams, size 338 inductor seal 24 VDC 3-way NC solenoid valve and two DC PNP level sensors.

Shown as GDPM12-3KGR08-11

PRESSURE POTS

Pressure pots (or pressure vessels) are a great alternative to a pump for use with low viscosity liquid and dispensers with low inlet pressure requirements, such as GPMD12000. They work great for oil (up to 10 weight), moisture cure adhesives, solvent based lubricants and alcohol.

Features and Benefits

– Bottle Holders Available

– Optional Mixing Agitator

– Level Sensors

– Easy to Refill

Part Number Builder

PP[Size]-[Pressure]-[Materials]-[Options]

2.5SS 2.5 gal

5SS 5 gal 13.75” / 13.2” Stainless Steel

10SS 10 gal 13.75” / 18.2” Stainless Steel

15SS 15 gal 13.75” / 28.9” Stainless Steel

NR For use with most non-reactive materials.

CA For use with cyanoacrylate.

AA For use with anaerobic materials.

CO For use with corrosive materials.

If your material is not listed, contact us to develop a part number!

Options (choose no more than 1)

CODE DESCRIPTION

Includes a pressure regulator and relief valve

Includes a relief valve. For use with separately purchased electronic pressure regulator.

* For use with 5SS, 10SS, and 15SS sizes only.

Part Number Examples

L Includes a low level sensor.

A* Includes an analog level sensor.

MX Includes a mixing agitator.

BH Includes a separately purchased bottle holder.

BHL Includes a separately purchased bottle holder with level sensor.

PP10SS-100-NR-L: 10 gallon stainless steel pressure pot with an inner diameter of 13.75” and a depth of 18.2”. Pressure pot has a maximum working pressure of 100 PSI, it includes a pressure regulator and relief valve. System is designed for use with most nonreactive materials. Pressure pot includes a low level sensor.

PP2.5SS-50-CA-BHL: 2.5 gallon stainless steel pressure pot with aluminum lid with an inner diameter of X and a depth of X.Pressure pot has a maximum working pressure of 50 PSI, it includes a pressure regulator and relief valve. System is designed for use with cyanoacrylate. Pressure pot includes a separately purchased bottle holder with level sensor.

Shown as PP2.5SS-50-NR

MEASUREMELT

The All-in-One Solution for Dispensing Hot Melt

From heating the material and pumping it from the container to measuring and dispensing it, the MeasureMelt series does it all. Available in both tank and unloader styles, this product line will ensure that hot melt material not only is accurately dispensed, but stays the correct temperature during the whole

– Tank or bulk unloader styles for different materials

– Various controller options

– Clamshell wraps for fiberglass drums

– 4 or 8 heated zones

– Inductor/melting types for different heating needs

– Piston and gear pump types

– Second gear pump near dispense point for increased accuracy

Heated hoses, dispensers, valves, and more are available to pair with this series!

55 Gallon Drum Style Unloader

2 Gallon Tank Melter

PRESSURE REGULATORS

For Use with Most Ambient Material at up to 6,000 psi (Non-Shock) Depending on Model

Our GPR5000 series regulators provide consistent pressure regulation with an easy pressure adjustment with included wrench. This series is compatible with materials containing Teflon, Moly, Graphite, and Anti-Seize.

Features and Benefits

– Tungsten carbide poppet and seat for longer life

– For use with high-pressure material pumps

– Accurate outlet pressure with gauge

– Includes mounting bracket

GPR5000 Regulators

Part Number Examples:

GPR5000-1250-200: Grease pressure regulator with a maximum inlet pressure of 1,250 PSI, an outlet pressure range of 30 - 200 PSI, and 3/8” NPT ports.

GPR5000-6000-1000: Grease pressure regulator with a maximum inlet pressure of 6,000 PSI, an outlet pressure range of 175 - 1,000 PSI, and 3/8” NPT ports.

Shown as GPR5000-6000-3000

Shown as GPR5000-6000-1000-18

Features and Benefits

– Recommended for use with GP Reeves production dispensing systems

– Ideal for protection of pressure regulator and other sensitive components

– Designed for up to 3,000 PSI

– Filter elements are cleanable and replaceable

– “Inside-Out” flow path allows filtered contamination to be removed with the element

– Two sets of mounting holes provided

Micron to Inch Conversion Chart

micron = 0.0059”

GF1000 Series

GF1149 149 microns (100 mesh)

GF1420 420 microns (40 mesh)

GF1660 660 microns (28 mesh)

Part Number Format: [Base Part Number][Options*]-[Port Size Code]

*Not all part numbers will have an option.

Part Number Examples

GF1660-16 has a 660 micron filter element with 1” NPT ports.

GF1149SS-4 has a 149 micron filter element with 1/4” NPT ports and a stainless steel filter body.

Dispensers

SERVO AA DISPENSERS

PLC Controlled Dispenser (Electronic Shot Meter)

Servo driven, positive displacement dispensers provide accurate volume and dispense rate control, coupled with a patented air removal process to be used for critical applications.

AA7 dispensers are designed for dispensing moisture cure materials and feature an solvent cup around the metering rod to act as an air tight barrier to prevent material from curing in test chamber.

Features and Benefits

– Solvent cup protects against curing in the dispense chamber

– Patented air removal process ensures only airless material is dispensed into your manufacturing process

– Servo motor and linear actuator provide accurate volume & dispense rate control through positive displacement

– Provides PLC volume confirmation

Manufactured under US patent number 6,053,285.

Solvent cup

Ethernet/IP Solenoid Valve Stack (Optional)

Shown as AA7-4CD-ST-1R2D2-EN1

Part Number Format

AA7[Features]-[Size]-[Mounting]-[Port]-[Valve Options]-[Heat Options]

Example Part Numbers

AA7-4CD-ST-1-EN1: AA7 with a volume range of 0.10 - 4.00 cc, a standard mounting plate, a single output port, and a PNP valve manifold with EthernetIP.

AA7H-1CD-ST-1-EN1-RTD: AA7 with a heated test chamber assembly, a volume range of 0.02 - 1.00 cc, a standard mounting plate, a single output port, a PNP valve manifold with EthernetIP, and an RTD style thermocouple.

AA7N-25CD-ST-1R2D2-EN2: AA7 with a nitrogen blanket assembly, a volume range of 1.00 - 25.00 cc, a standard mounting plate, a single output port, solenoids for a separately purchased ACED zone valve with 2 outputs, and an NPN valve manifold with EthernetIP.

Features (optional)

CODE DESCRIPTION

H Heated dispenser for warm apply materials

N Nitrogen blanket for moisture cure materials

Size

1CD .02 - 1.00cc

Port

CODE DESCRIPTION

1 1 output port

1R2D2 1 output port and solenoids for a separately purchased ACED zone valve with 2 outputs.

1R3D3 1 output port and solenoids for a separately purchased ACED zone valve with 3 outputs.

1R3D4 1 output port and solenoids for a separately purchased ACED zone valve with 4 outputs.

Valve Options

CODE DESCRIPTION

EN1 Valve Manifold with EthernetIP, PNP

Dispensers

9CD .20 - 9.00cc

12CD .30 - 12.00cc

25CD 1.00 - 25.00cc

Mounting

CODE DESCRIPTION

ST Standard mounting plate

EN2 Valve Manifold with EthernetIP, NPN

Heat Options (for AA7H only)

CODE DESCRIPTION

RTD RTD Style Thermocouple

Pneumatic power & blackout options available upon request.

Dispensers

AA7-2K SERVO DISPENSERS

PLC Controlled Dispenser (Electronic Shot Meter)

Servo driven, positive displacement dispensers provide accurate volume and dispense rate control, coupled with a patented air removal process to be used for critical applications.

AA7-2K dispensers are designed for dispensing two part materials. Available in multiple sizes to accomodate different mixing ratios. Two part systems are normally fed by two supply pumps (one for each material). A visual can be found on the complete system examples page.

Features

– Solvent cup protects against curing in the dispense chamber

– Patented air removal process ensures only airless material is mixed and dispensed into your manufacturing process

– Servo motor and linear actuator provide accurate volume & dispense rate control through positive displacement

– Flow-through design reduces the pack out of material

– Provides PLC volume confirmation

Manufactured under US patent number 6,053,285.

Solvent cup

AA7N-2K-25H-4-ST-1-EN1

Part Number Format

AA7-2K-[Dispenser A]-[Dispenser B]-[Mounting]-[Port]-[Valve Options]-[Heat Options]

Example Part Numbers

AA7-2K-4CD-1CD-ST-1-EN1: AA7-2K with a volume range of 0.10 - 4.00 cc on dispenser A and 0.02 - 1.00 cc on dispenser B, a standard mounting plate, one output port, and a PNP valve manifold with EthernetIP.

AA7-2K-12CDH-25CD-FL-1-EN1-JTC: AA7-2K with a volume range of 0.30 - 12 cc and a heated test chamber assembly on dispenser A and a volume range of 1.00 - 25.00 cc on dispenser B, a floor mounted aluminum extrusion stand, a single output port, a PNP valve manifold with EthernetIP, and a J style thermocouple.

AA7-2K-1CD-60CDN-ST-1-EN2: AA7-2K with a volume range of 0.02 - 1.00 cc on dispenser A, and a nitrogen blanket assembly and a volume range of 0.60 - 60.00 cc on dispenser B, a standard mounting plate, one output port, and an NPN valve manifold with EthernetIP.

Mounting CODE DESCRIPTION

ST Standard mounting plate

FL Floor mounted aluminum extrusion stand

Dispensers

Features* (optional) CODE DESCRIPTION

H Heated dispenser for warm apply materials

N Nitrogen blanket for moisture cure materials

HN Heated dispenser with nitrogen blanket for moisture cure materials requiring heat to flow

Valve Options CODE DESCRIPTION

EN1 Valve Manifold with EthernetIP, PNP

EN2 Valve Manifold with EthernetIP, NPN

Heat Options (for “H” feature only) CODE DESCRIPTION

RTD RTD style thermocouple

JTC J style thermocouple

* Dispenser features should be listed after the size code and can be added to each dispenser separately.

Example: AA7-2K-4CDHN-9CDN-ST-1-JTC

Blackout options available upon request.

Dispensers

GPMD DISPENSERS

Positive Displacement Piston Dispensers

Features and Benefits

– Base-mountable, air-operated, single-acting, adjustable, metered shot (piston) dispenser

– Positive piston displacement dispenser accurately delivers measured shots.

– Change shot size quickly and easily using fine-thread adjustment screw with a lock nut.

– Uses piston displacement to measure material and will dispense set amounts regardless of temperature.

GPMD12000

Features and Benefits

– Accurate dispensing of 0.02 cc to 6.20 cc shots of (depending on model selected).

– Bases are available with from 1 to 8 stations and also with separate air inlets for independent operation.

– Can dispense up to 40 times per minute at the maximum shot size.

– Operate at 50 to 120 psi with 3-way NC Air Valve.

– Operates with low inlet pressure (up to 200 psi).

MDM1000 manifolds have material inlet ports on both ends. Port size is dependent on part number, see “MDM100X Manifolds” chart. Common air ports are designed for simultaneous operation while separate air will dispense independently.

* Size suggestions refer to the total size of the dispensers being installed on the manifold. For example, four GPMD12080 dispensers would be a total of 3.2cc and should use a MDM1000 manifold. Four GPMD12369 dispensers would be 14.76cc and should use a MDM1008 manifold.

Blank station manifold kits are available as MDM1000-BS and will work for all three sizes of manifold. Manifolds can also be purchased in a stainless steel version by adding SS to the part number. For example, MDM1008SS-5 is the stainless steel version of MDM1008-5.

MDM100X Manifolds

MDM with SA Option MDM with Common Air (No SA option)

GPMD3200

Features and Benefits

– Adjustment requires wrenches to prevent accidental volume adjustment

– Air operated check valves facilitate quick fill and quick dispense while preventing leaks

– Threaded adjustment rod is a visual indicator

– Operates with high inlet pressure up to 3,000 PSI

GPMD3000 Series Dispensers

0.15 to 2.00 cc

GPMD3200-5 0.25 to 5.00 cc

GPMD3200-9 0.35 to 9.00 cc

GPMD3200-20 5.00 to 20 cc

GPMD3200-40 5.00 to 40 cc

GPMD3200-100 20 to 100 cc

GPMD3200-210 20 to 210 cc

Part Number Format: [Base Part Number]-[Options]

GPMD3200

Control Package

GPMD30CP: Controller with solenoid valves

Dispensers

Note: Part number must include at least one Option ID to be complete. Options should be listed in numerical order and delimited by dashes. For a dispenser with no options, add -00 to the end of the part number.

Example Part Numbers:

GPMD12080-02-03: GPMD12080 dispenser with maximum shot volume of 0.80 cc, two PNP stroke sensors and calibration scale.

GPMD3200-2-00: GPMD3000 dispenser with volume range of 0.15 - 2.00 cc, inlet pressure range of 400 - 3,000 PSI, and no options.

Notes: Each M8 stroke sensor requires a #0983 cord. Single stroke sensors will be factory set to recognize “dispense complete" message. Each flow sensor or M12 stroke sensor requires a #1850 cord.

* Only for use with GPMD3200 dispensers.

Shown as GPMD3200-9-02

Dispensers

SHEAR SENSITIVE ROTOMETER

Continuous Flow Progressive Cavity Pump

The RotoMeter series features fluid dispensers that are compatible with all types of adhesive and sealant materials including shear-sensitive, UV-cure, moisture-cure, and even 2K. The rotary design allows for single shot and continuous dispensing.

Why Rotary Dispensing from GP Reeves?

Rotary dispensers allow for a smooth continuous dispense, unlike piston-driven dispensers which require breaks to refill the dispense chamber. Plus, the small footprint increases the possible mounting locations. RotoMeters can be programmed to dispense at a variety of speeds and even change rate mid-dispense. This makes them especially effective in automated fluid dispensing processes.

Features & Benefits

– Compact: Continuous flow allows for larger dispense volumes without a larger dispenser.

– Easy Adjustment: Separately purchased controller makes volume and rate adjustments simple.

– Versatile: Series is ideal for both continuous flow and measured dispense applications.

RMS1K

These positive displacement dispensers can repeatably and accurately dispense a variety of materials regardless of viscosity or other external variants.

RMS1K Part Number Builder

RMS1K-[Size]-[Motor]-[Options]

Part Number Examples

RMS1K-0.01-MT8-AT1-LR: The Shear Sensitive RotoMeter features a progressive cavity design. The unit dispenses 0.013 cc per revolution with a minimum shot of 0.002 cc, and a flow rate range of .00217-.0325 cc/second. Dispenser utilizes a 48VDC servo motor with encoder. Includes a single 4-20 mA analog transducer for outlet pressure monitoring. Includes luer lock adapter on outlet.

RMS1K-0.30-MT0-AT1-2F : The Shear Sensitive RotoMeter features a progressive cavity design. The unit dispenses 0.3 cc per revolution with a minimum shot of 0.06 cc, and a flow rate range of .05-.75 cc/second. Dispenser utilizes an integrated stepper motor. Includes a single 4-20 mA analog transducer for outlet pressure monitoring. Includes 1/8” NPT outlet port.

RMS1K-0.01-MT0-AT1

RMS2K

Progressive screw RotoMeters can be mounted together on a marrying block, allowing them to dispense 2K materials with ease. Different sized dispensers can be paired together to ensure an accurate mixing ratio. Plus, each side is separately powered, meaning the dispense rate can vary from side to side and allow for greater precision in the dispense. GP Reeves carries all the necessary consumables including mixing tubes, marrying blocks, ratio test nozzles, and more.

RMS2K Part Number Builder: RMS2K-[Size]-[Size]-[Motor]-[Options]

Part Number Examples:

RMS2K-0.01-0.01-MT0-AT1: 2K RotoMeter features two progressive screw pumps. Side A dispenses 0.013 cc per revolution and side B dispenses 0.013 cc per revolution. Dispensers utilize an integrated stepper motor. Includes a single 4-20 mA analog transducer for outlet pressure monitoring.

RMS2K-2.00-4.00-MT8-AT1: 2K RotoMeter features two progressive screw pumps. Side A dispenses 2.03 cc per revolution and side B dispenses 4 cc per revolution. Dispensers utilize a 48VDC servo motor with encoder. Includes a single 4-20 mA analog transducer for outlet pressure monitoring.

Dispensers

0.01 0.013 cc per revolution, minimum shot of 0.002 cc, flow rate range of .00217-.0325 cc/second

0.05 0.059 cc per revolution, minimum shot of 0.008 cc, flow rate range of 0.00983-0.1475 cc/second

0.3 0.3 cc per revolution, minimum shot of 0.06 cc, flow rate range of .05-.75 cc/second

2 2.03 cc per revolution, minimum shot of 0.29 cc, flow rate range of 0.34-13.53 cc/second

4 4 cc per revolution, minimum shot of 0.57 cc, flow rate range of 0.67-26.67 cc/second

Options

CODE DESCRIPTION

AT1 Single 4-20 mA analog transducer for outlet pressure monitoring

AT3 Single 0-10V analog transducer for outlet pressure monitoring

H* Heated pump for hot melt applications

LR* Luer lock adapter on outlet

2F* 1/8" NPT outlet port

*Only for use with RMS1K

Motor

MT0 Integrated stepper motor

MT8 48VDC servo motor with encoder

RMS2K-0.01-0.01-MT8-AT1

LOW FLOW DISPENSE VALVES

Dispense valves provide crisp shutoff when mounted at the point of dispense, can ensure material holds a steady pressure and are available in a wide range of configurations.

Features & Benefits

– Reduces drooling by shutting off flow near the point of dispense

– Options for a maximum inlet pressure of 3,000 PSI

– Can be used with “timed dispense” systems

– Available in multiple sizes and gun options

– Cleanable and repairable

Zero

Cavity Dispense Valves

HIGH FLOW DISPENSE VALVES

– Maximum inlet pressure of 3000 PSI – Can be used with “timed dispense” systems

– Available in multiple sizes and pressure ratings

– Cleanable and repairable

ACE8-3000-600-007

ACE8-3000-3000-007 DV5313

–EPS: Includes SAE #4 port on the side for EPS sensor (purchased separately)

ACE10-3000-600-040

Options are added to the end of the base part numbers as a suffix. For example, DV3239A-EPS would be a DV3239A with an SAE #4 port for EPS1001 pressure sensormounting.

Shown as DV3239A-EPS with EPS1007

Shown as DV5313

Dispenser

Dispense Valve

Nozzle/Tooling

Example Usage Layout

2K VALVES & ACCESSORIES

Appropriate accessories and valves are imperative to an accurate 2K material dispense. Ensuring that the two parts don’t interact before intended allows for an accurate mixing ratio, and prevents from unintended curing. All components except the mixing tubes are intended to be reused, the mixing tubes should be replaced regularly – actual time varies on application. If utilizing a shear sensitive RotoMeter, a dispense valve is not needed and the marrying block is integrated into the product, though varying sizes can be purchased.

Shown on RotoMeter

Shown on DV3-2K

Dispense Valve

Marrying Block

Mixing Shroud

Mixing Tube

Dispense Valves

– Independent operation of A side and B side – Materials are separate until the mixing tube – Options for up to a maximum of 600 PSI – Available with multiple valve options – Adaptors available to connect valves to any standard mixing tubes

Mixing Tube

Mixing tube nozzles (2KMT) are disposable products that ensure a uniform mixture of two component materials. Available in round and square diameters, these nozzles are available in varying inner diameters, outer diameters, lengths, folds, and ends. Tapered, stepped, and luer lock ends are offered to meet the need of most applications.

Mixing Shroud

Mixing Shrouds (2KS) ensure the mixing tubes are held in place as well as blocking out any ambient light that may cause premature curing. Shrouds are available for all sizes of mixing tubes. Nylatron, stainless steel, and aluminum are all options for shroud material.

Marrying Block

The marrying block (2KMB) is where the two components first interact. It is available in stainless steel or aluminum. The mixing shroud screws onto this block. Marrying blocks have two orifices that can be sized separately, ensuring an accurate mixing ratio.

Ratio Test Nozzles

Ratio test nozzles (2KRTN) should have the same orifice size as the marrying block. These are used to ensure the correct amount of each material is entering the mixing tube. Nozzles can be made out of plastic (disposable), stainless steel, or aluminum.

Reach out to our sales team for assistance picking out your ideal 2K accessories!

POLYCORE DISPENSE VALVES

Polycore valves are engineered with reactive materials in mind. This double acting diaphragm valve is air to open and close, plus options for a completely metalfree design ensure that corrosive and anaerobic materials can be dispensed with consistent accuracy.

Features & Benefits

– Compatible with “timed dispense” systems.

– Options for a metal-free flow path ensures compatibility with various materials

– Dispense valves are cleanable and repairable.

PC-T2-I2-09-V-PTFE

Part Number Builder

PC-[Port 1 Type]-[Port 1 Size]-[Port 2 Type]-[Port 2 Size]-[Flow]-[Seal]-[Body]-[Options*]

Includes a solenoid which requires 24VDC power and PNP signal.

*all part numbers may not have an option code

Part Number Examples

PC-T4-I4-18-E-UHMW: The polycore valve has a top inlet valve with 1/4 NPT ports, an inline outlet valve with 1/4 NPT ports, and a flow orifice diameter of 0.18”. The valve has EPDM seals and a UHMW body.

PC-T2-I2-09-V-PFTE-24VDC: The polycore valve has a top inlet valve with 1/8 NPT ports, an inline outlet valve with 1/8 NPT ports, and a flow orifice diameter of 0.09”. The valve has viton seals and a teflon body. Valve requires 24VDC power and PNP signal.

ULTRASONIC FLOW & VOLUME CONFIRMATION

These devices are designed to be clamped around any plastic tubing in your system. Ultrasonic waves monitor material flow and the volume dispensed is shown on the controller.

How They Work

Two signals facing opposite directions are being simultaneously monitored. This allows readings to remain consistent regardless of external factors such as clogging or temperature changes.

Advantages

– Identifies small air bubbles

– Does not disturb material flow

– NPN, PNP, and IO link capable

Disadvantages

– Requires calibration

– Should not be used with material that has a separation percentage over 2%

– Must be used with plastic tubing

– Sensitive to variation in material density

Shot Size vs Accuracy

CONFIRMATION DEVICES

EPS1008

Pressure Confirmation

How it Works

Analog: Material pressure reading correlates to 0-10V or 4-20mA output signal.

Discrete: Uses dual set-points to confirm pressure within set range. Readings are in 5 PSI increments.

IO-Link Compatible

Mounting

Can be mounted anywhere in a system on an inline manifold to measure feed or nozzle pressure. 1007 sensor has a female G1/4 port which comes with a male SAE #4 adaptor installed. 1005A sensor has a female SAE #4 port with a male SAE #4 adaptor installed.

Advantages

– Versatile usability

– Simplistic functionality yields minimal nuisance faults

– Configurable output signal: PNP/NPN, NO/NC

Disadvantages

– Reads in increments of 5psi when in discrete mode

Flow Confirmation

PLC analog input monitor pressure spikes to confirm flow. ∆P can be used to allow pressure limits to selfadjust as the viscosity changes. Discrete mode not recommended for flow confirmation.

Mounting

Should be mounted at the outlet of a dispenser for flow confirmation.

Disadvantages

– Requires analog input & PLC programming

EPS1009, 1010, & 1011

Pressure Confirmation

How it Works

Analog: Material pressure reading correlates to 4-20mA output signal.

Mounting

Can be mounted anywhere in a system on an inline manifold to measure feed or nozzle pressure. Requires specialized adapter for G1/4 externally threaded connection with extended sensing face.

Advantages

– Provides actual pressure readings

Disadvantages

– Requires analog input

– Requires specialized adapter

Flow Confirmation

Uses analog input to monitor pressure spike to confirm flow. PLC is used to monitor and adjust pressure spikes. ∆P can be used to allow pressure limits to selfadjust as the viscosity changes.

Mounting

Should be mounted at the outlet of a dispenser for flow confirmation.

EPS1012

Pressure Confirmation for Hot Melt Materials

Functionality

Material pressure reading correlates to 4-20mA analog output signal.

Mounting

Transducer is mounted remotely to a pump or dispenser with the 10” capillary tube connecting to an adapter or manifold to monitor material pressure.

Benefits

– Compatible with materials up to 400ºC/750ºF

– Pressure range up to 3000 PSI

– Accuracy of +/- 0.5% of maximum pressure rating

Part Number Format: [Base Part Number][Mounting]

Part Number Examples

EPS1001 is an SAE #4 0-10V analog sensor with a max pressure of 870 PSI and no manifold.

EPS1007-6 is an inline mounted sensor with a pressure range of 0-3,500 PSI and a manifold with 3/8” NPT port sizes.

EPS1010-4A is a flush face 4-20mA analog sensor with a max pressure of 3,625 PSI and an adapter with SAE #4 fitting.

STANDARD CONTROLLERS

AA Series Dispensers

Part Number Format

AA-[Dispensers]-[HMI]-[Wiring]-[Voltage]

Part Number Examples

AA-CT-H4-PNP: Controller can power one pneumatic AA dispenser and features a 4” HMI, sourcing outputs (PNP) with ethernet slave communication, and 24 VDC power.

H4 4” HMI (Pneumatic AA Only)

H7 7” HMI (Pneumatic AA Only)

U7 7” HMI (Servo AA Only)

U10 10” HMI (Servo AA Only)

* Also includes ethernet slave communication

Dispense Control Hub

For use with GSS, GPMD, RotoMeters, and more!

One DCH can control a single dispenser with stroke and part in place sensors. DCH cannot control flow sensors. Custom options are available to support more advanced systems.

Controller shown as AA-CT-H4-PNP

Part Number Builder

DCH[Size]-[Dispenser]-1-[Enclosure]-[Communication]

Part Number Examples

DCH7-G1-1-C-P: A 7” PNP HMI programmed to work with one GPMD10000 series dispenser in a tabletop console enclosure.

DCH4-RD-1-E-N: A 4” NPN HMI programmed to work with one RotoMeter series dispenser in a wall-mount enclosure.

CUSTOMIZED CONTROL PACKAGES

Our customized control packages start with industry standard components selected by customers to match the plant requirements. The programs are customized to control as many dispensers as required along with the pump(s) to feed them. Custom control of other components is also an option.

CT2 Two dispensers

CT2-2K Two 2K dispensers

CT3 Three dispensers

CT3-2K Three 2K dispensers

CT4 Four dispensers

CT4-2K Four 2K dispensers

CT5 Five dispensers

CT5-2K Five 2K dispensers

CT6 Six dispensers

CT6-2K Six 2K dispensers

CT7 Seven dispensers

CT8 Eight dispensers

GPR6 REEVES 6” KE7 Keyence 7"

GPR8 REEVES 8”

GPR10W REEVES 10”

PV700 Allen Bradley Panel View 7”

PV1000 Allen Bradley Panel View 10” Options

DESCRIPTION Euro Follows European Power Standards (230V)

SV* Servo Controller Included RS Networking for Remote Support Device

Shown

Part Number Format [Dispenser]-[Size]-[PLC]-[HMI]-[Options]

Part Number Examples

AA-CT4-ABLXSV-GPR10W: A controller powering four servo AAs, with Allen-Bradley CompactLogixTM PLC, and Reeves 10” HMI.

RM-CT-2K-KEYSV-KE7: A controller powering a 2K RotoMeter, with a Keyence KV-8000 PLC, and a 7” Keyence HMI.

* SV option code gets added to the PLC code, ex: ABLXSV

Note: These options are the PLC/HMI options that we have worked with most commonly for our customers. If you have a different requirement, please reach out to the sales staff to find a solution.

HEATED HOSE ASSEMBLIES

– Designed for material that requires heat to assist with flow

End 2 Fitting

Lead 1 with Heater, Sensor and Pass Through Wires Lead 2 with Pass Through Wires

End 1 Fitting

– Available in a variety of sizes, lengths and options.

– Provides internal heat up to 300° F (149° C) with sensor

– Optional electrical pass-through for customer wiring

End Close Up Photos

Braided

over Insulated, Flexible Hose

End 1 (Heater/Sensor/Pass-Through

End

A heated hose part number consists of a combination of codes for the core size, fittings, length, type, voltage, sensor, leads and cover. The part number builder can be found below with format and various codes.

HEXX XX XX-XX-XXXX-XXXV-XXX-XX-XX-XX

Voltage

115 – 115V Power

Hose Core Size

8 - #8 Core (1/2”) 10 - #10 Core (5/8”) 12 - #12 Core (3/4”) 16 - #16 Core (1”)

Hose Length

Specify in inches

2’ increments to 20’

4’ increments to 40’

Fitting Size

End 1 First, End Second 4

– JIC6

8 – JIC8 10 – JIC10 12 – JIC12 16

230 – 230V Power

Temperature Sensor

RTD – Resistance

Thermometers

Electrical Lead 1 Length # – Length in feet

Add B after length to specify bare wire leads

JTC – Type J Thermocouple

KTC – Type K Thermocouple

TS – Thermostat

Hose Type

HP – High Pressure

MP – Medium Pressure

HPFX – High Pressure/High Flex

Electrical Lead 2 Length # – Length in feet

X – No Secondary Connection

P – Pass through connector with no wire leads

Add B after length to specify bare wire leads

MPFX – Medium Pressure/High Flex

S23 – Series 2300/3000

Cover BS – Braided Sleeve

WD – Washdown

AR – Abrasion Resistant

Sleeve

Hose shown as HE101010-96-HP-230V-RTD-3B-3B-BS

Wires with Bare Wire Leads)

2 (Pass-Through Wires with Bare Wire Leads)

If you have a material that requires heat to flow, our heated systems provide internal heat up to 140ºF. These systems are made up a select group of specialized versions of standard products, along with our heated hose assemblies between components.

The components that have heated options are highlighted with red in this system diagram. The red arrows between components represent the heated hose assemblies on the previous page.

Our MeasureMelt series offers hot melt products for materials up to 750ºF.

HEATED SYSTEM EXAMPLE

Single Post Ram Pump

Heated Inductor

Pressure Regulator

AA7H Servo Dispenser

Inline Dispense Valve

Heated Test Chamber

Heated Valve Base

NITROGEN BLANKET SYSTEM

Nitrogen blankets are the perfect addition to a system designed for use with moisture cure materials. The layer of nitrogen between your material and the open air ensures that no air will make its way to your material – protecting it from accidental curing.

Flow Adjustments

Nitrogen Inlet and regulator

Double inductor seal protects material from air with nitrogen filling space between seals

Sealed metering rod chamber is filled with nitrogen

Shown as AA7N-25-ST-1-EN1

Shown as GSP22-35lbAN38

ACE CARTRIDGE VALVES

These patented cartridge valves are used on many of our products including AA, GUS, Pump/GUS and many handheld dispense guns.

ACE8 & ACE10

– 2-way, normally closed, air-actuated poppet valve, for use in SAE 8-2 and SAE 10-2 cavities (depending on model)

– The actuator is isolated from the media section (cartridge) by a vent to atmosphere

– Air pilot to open passage between port 1 and port 2

– Media section (cartridge) capable of functioning with 3,000 PSI material

– Poppet and seat are lapped tungsten carbide for long life with abrasive material

– 1/8” NPT air pilot port has a pressure range of 50 psi to 130 psi

ACED

– 2-way, closed bias, air-actuated ball and seat valve

– Manifold or SAE port mounting available

– Seal chamber is packed with grease for vapor barrier

– Air actuated open and close with spring bias closed

– Capable of functioning with 4,500 PSI material – Poppet and seat are lapped hardened steel for long life with abrasive material

– 1/8” NPT air pilot ports have a pressure range of 60 PSI to 130 PSI

Repair kits are available upon request

ACE8-3000-600-007

ACE8-3000-3000-007

ACE10-3000-600-040

ACED-I6-T6-4500-4500-028

DISPENSE PATENT

Manufactured Under US Patent Number 6,053,285

This patent is used on the AA products. The AA dispensers find and remove air during the dwell time or in between dispense cycles.

Overview

Dispense / transfer valve

Purge valve

Fill valve

Cycle Steps

Metering rod (shown retracted or full)

Linear position sensor — monitors air piston position to provide PLC input. PLC is used to determine compression test results.

Air cylinder Air piston

Fill the chamber — open fill valve and allow material to push the metering rod back to the full position.

Dispenser shown full of material

Test the material in the chamber — push the metering rod into the chamber full of material. Compression test shown without an air bubble.

Compression test shown with an air bubble

If compression within tolerance, dispense material — open dispense valve and push material out the dispense port

If compression above tolerance, purge material — open purge valve and push material out the purge port