PRECIFLUID® DISPENSER CATALOG © 2019 |
1
2 | gpreeves.com
TABLE OF CONTENTS 3 Table of Contents 4 About Us 5 Dispenser Types 6 Description 7 Material Application 8 Gun Specifications 10 Syringes 12 Tips 15 Systems and Kits 16 Equipment 17 Control Accessories 18 Custom Part Nests 19 Fill & Ship
© 2019 |
3
Introduction
ABOUT US Since 1971, GP Reeves dispensing systems have helped thousands of companies improve their products. We do this by accurately measuring and dependably depositing precise amounts of oil, grease, and other assembly fluids. Our customers are involved in almost every manufacturing industry including rubber, plastics, appliances, auto, electronics, aerospace, medical and oil exploration. A few of our customers are listed below: – Stryker – UroLift – Kohler – Johnson & Johnson – Bombardier – Nexteer – BWI – ITW
4 | gpreeves.com
By partnering with Poly Dispensing Systems to be the exclusive distributor of PreciFluid® in North America, GP Reeves is able to combine our dispensing expertise with the precision of the PreciFluid® system to bring our customers increasing levels of accuracy. In addition to distributing the PreciFluid® system, we will also be engineering and producing several accessories to be used along side of the PreciFluid®.
DISPENSER TYPES Recommended:
Timed dispensers function like a faucet and require frequent re-adjustment and constant monitoring. Timed dispensers cannot be trusted to repeatedly dispense identical amounts. Adding an expensive gear type flow meter causes very little improvement.
Positive displacement dispensers can be adjusted and set once. Their positive displacement piston stroke dispenses like a syringe. Positive displacement dispensers can be trusted to repeatedly dispense identical amounts.
Timed Dispensers
How Timed Dispensers Work:
Material under pressure is moved through an “Off-On� valve that is opened and closed by a solenoid valve controlled by a PLC or electronic timer. Pressure regulators and adjustable orifices are sometimes added to control flow rate. Due to the fact that some material's flow characteristics are unpredictable, timed dispensers are not capable of accuracy and repeatability. The volume of how much is on the part is an unknown unless a weight is measured of each part before and after.
Positive Displacement Dispensers
How Positive Displacement Dispensers Work A powered piston controls the transfer volume and the transfer (dispense) is directly proportional to the piston area and piston travel.
When accuracy and repeatability are important, a positive displacement dispense system is necessary for materials that change viscosity, such as grease.
Typical Positive Displacement Dispense System
Typical Timed Dispense System
Š 2019 |
5
Introduction
Not Recommended:
DESCRIPTION Operation
The micro-drive system operates by moving a linear stepper motor driving the precise displacement of the material contained in the syringe. Thus, unlike the pneumatic dispensers actuated by the air pressure, the dispensing from the PreciFluid® electronic fluid meter is more effective in terms of accuracy, speed and repeatability.
Utilization
In addition to its outstanding performance, the use of PreciFluid® is very intuitive. Sequenced by previously recorded programs, its thrust is regular and constant. Simply enter the digital volume and speed at which you want the dispenses, and the electronic fluid meter loads calculations.
Characteristics
The PreciFluid® metering dispenser performs a linear progression of the piston when in contact with the fluid. The screw activated by the step-by-step motor has high precision machining and is linked to the piston with a patented connection system. The system also offers a high pushing displacement force with capabilities up to 500,000 cps for thick materials. The dispensing cycle uses the forward movement of the piston for a defined volume and speed, and the parameterized mechanical drawback which performs a backward movement of the PistonDrop. A pause can be programmed between the forward and the backward movement. Working delay can be programmed in order to be alerted at the end of the process (this can be useful during the application of a two-component product with a limited operating time).
6 | gpreeves.com
MATERIAL APPLICATION
Actual Size
Pa s uid Liq
ic rob An ae
e cti t Lo
c sti Ma
ive he s Ad
Oi l
se Gr ea
te
0.000057cc dots on a US penny
Pa s
1-5 cps (Water) 10 cps (Blood) 50-100 cps (Corn Syrup) 150-200 cps (Maple Syrup) 250-500 cps (Castor Oil) 2-3,000 cops (Honey) 5-10,000 cps (Molasses) 10-25,000 cps (Chocolate Syrup) 50-70,000 cps (Ketchup) 150-200,000 cps (Peanut Butter) 1-2,000,000 cps (Crisco/Lard) 5-10,000,000 cps (Silicone Sealant) 100,000,000 cps (Window Putty)
– Programmable dispensing speed with regular and smooth linear movement – Consistent volumetric dispensing compensates for variations in viscosity – Patented system with no separation of complex fluids – Ultra-precise deposits with a minimum volume of 0.000057cc – Push capacity higher than 500,000 cps – Ergonomic design with a weight less than 100gr – Easy set up – Three main operating modes: manual, automatic, and sequential.
te
Range of Viscosity
The stepping motor motion, which performs a repetitive and controlled movement of a volume allows PreciFluid® to be 7 times more accurate than other pneumatic dispensers. This means remarkably smaller dispenses than volumetric dispensers, with its minimum volume starting at 0.00006ml. This patented dispenser is the only one which guarantees you a volumetric deposit with such accuracy.
Features
So lid
PreciFluid® is a high developed technology offering quality dispensing. This volumetric dispenser, which is compatible with almost all types of fluids (from the most liquid to the most viscous types), combines speed and accuracy in a simple and ergonomic structure.
Through comprehensive testing on a wide variety of materials with the PreciFluid® system, we have found that it is compatible with nearly every material. There have been only two material categories that haven’t been successful; liquid and solid pastes.
© 2019 |
7
GUN SPECIFICATIONS Specifications SIZE
3cc
5cc
10cc
30cc
Number of steps per revolution of the motor
20
20
24
24
Ratio of the gearbox
64
64
51.84
75.98
Screw size (mm)
1
1
3
4.24
Forward screw (mm)
40
30
50
70
Linear displacement steps (mm)
0.000781
0.000781
0.002411
0
Section of the syringe (mm2)
70.88
124.69
196.07
401.15
Usable volume max (cc)
2.84
4.11
9.80
28.08
Volume by steps (mm3)
0.055
0.097
0.473
0.933
Volume by steps (cc)
0.000055
0.000097
0.000473
0.000933
Cable Length (m)
1
1
1
1
3cc Gun Measurements 206.9 mm (8.15 in) 26 mm (1.02 in)
14 mm (.55 in)
18 mm (.71 in) 74.2 mm (2.92 in)
8 | gpreeves.com
5cc Gun Measurements 201.4 mm (7.93 in) 26 mm (1.02 in)
21 mm (.83 in)
14 mm (.55 in) 68.7 mm (2.70in)
10cc Gun Measurements 226.2 mm (8.91 in) 29 mm (1.14 in)
26 mm (1.02 in)
20 mm (.79 in) 90.2 mm (3.55 in)
30cc Gun Measurements 289.9 mm (11.41 in) 40 mm (1.57 in)
34 mm (1.34 in)
20 mm (.79 in) 117.7 mm (4.63 in)
A 75cc gun is available as a special request lead time which may cause a longer lead time.
Š 2019 |
9
SYRINGES Air Powered Standard Premium Syringes BARREL TYPE
3 cc
5cc
10cc
30cc
Clear Barrel Reservoir
A012051
A013051
A014051
A016051
Black Barrel Reservoir
A012021
A013021
A014021
A016021
UV Amber Barrel Reservoir
A012091
A013091
A014091
A016091
DripFlow - Plastic Piston
A512401
A513401
A514401
A516401
SW Flow - Plastic Piston
A522401
A523401
A524401
A526401
Large Rubber Piston
A502202
A503202
A504202
A506202
Slim Rubber Piston
A502101
A503101
A504101
A506101
Standard Orange End Cap
A6420C1
A6430C1
A6440C1
A6460C1
Clear Tip Cap
A600031
A600031
A600031
A600031
Black Tip Cap
A600021
A600021
A600021
A600021
PreciFluid® Premium Syringes & Air Powered Opti BARREL TYPE
3 cc
5cc
10cc
30cc
Clear BarrelDrop OPTI Reservoir
BP03-CL
BP05-CL
BP10-CL
BP30-CL
Black BarrelDrop OPTI Reservoir
BP03-BLK BP05-BLK BP10-BLK BP30-BLK
UV Amber BarrelDrop OPTI Reservoir
BP03AMBR
BP05AMBR
BP10AMBR
BP30AMBR
PistonDrop for PreciFluid®
BMP-03
BMP-05
BMP-10
BMP-30
Air Powered OPTI Piston
B-OPTI03
B-OPTI05
B-OPTI10
B-OPTI30
OPTI Blue End Cap
A647003
A647005
A647010
A647030
Blue OPTI Tip Cap Three seal
A600051
A600051
A600051
A600051
10 | gpreeves.com
BarrelDrop Syringe: The walls of BarrelDrop dispensing syringes have completely homogeneous diameters, allowing a perfect fit with the PistonDrop. The fluid is then dispensed precisely and evenly. The high quality polymer from which the syringes are molded provides transparency and outstanding chemical compatibility. Having no imperfections or contaminants, the perfectly smooth cylinder BarrelDrop dispensing syringe provides a quick and precise release with no product waste. As for the rounded design, it improves fluid flow and minimizes turbulence during filling and removal. The fluid deposition is thus free and laminar, without voids that could hold air. This conical shape eliminates product loss during application removal and filling.
PistonDrop: In opposition with standard pistons, the PistonDrop pistons with metallic inserts are molded with accuracy in order to obtain a regular flow and a uniform movement. In addition, these are equipped with a metal nozzle which guarantees a fixation with the magnetic screw of the gun.
Manual Syringes Complete (Hand Plunger & Syringe) TYPE
1ml
2ml
3ml
Non-Scaled PDS01NSP
PDS02NSP
PDS03HSY
Scaled
SERHYP2ml
SHN3NSP
SH01NSP
5ml – SH5NSP
Cap: Caps availables in 3cc, 5cc, 10cc and 30cc. Available in blue, orange and green.
10ml
20ml
30ml
PDS10NSP
PDS20NSP
PDS30SNP
SH10NSP
SH20NSP
SY30HSY
50ml
60ml
–
–
SY50HSY
SERHYP60
TipCap: Tip caps for contaminant proof sealing. Available in blue, orange and green.
© 2019 |
11
TIPS Needle Tips Reference COLOR
Olive
Brown
Grey
Green
Light Green
Pink
Purple Blue
Orange
Red
Clear
Lavender Yellow
Cyan
GAUGE
14
15
16
18
19
20
21
22
23
25
27
30
32
34
1.37
1.19
0.84
0.69
0.61
0.51
0.41
0.33
0.25
0.21
0.16
0.11
0.06
ID (mm) 1.55 ID (in)
0.0610 0.0539
0.0469 0.0331
0.0271 0.0240 0.0201 0.0161 0.0130 0.0098 0.0083 0.0063
0.0043 0.0023
Part Number Builder
LLN-[Needle Type][Gauge]-[Length in inches]-[Bend]* *Optional based on needle type Perfectly Straight Stainless Steel (PS) GAUGE
LENGTH 0.25” / 6.35mm
0.5” / 12.7mm
1” / 25.4mm
1.5” / 38.1mm
14
LLN-PS14-.25
LLN-PS14-.5
LLN-PS14-1
LLN-PS14-1.5
15
LLN-PS15-.25
LLN-PS15-.5
LLN-PS15-1
LLN-PS15-1.5
16
LLN-PS16-.25
LLN-PS16-.5
LLN-PS16-1
LLN-PS16-1.5
18
LLN-PS18-.25
LLN-PS18-.5
LLN-PS18-1
LLN-PS18-1.5
19
LLN-PS19-.25
LLN-PS19-.5
LLN-PS19-1
LLN-PS19-1.5
20
LLN-PS20-.25
LLN-PS20-.5
LLN-PS20-1
LLN-PS20-1.5
21
LLN-PS21-.25
LLN-PS21-.5
LLN-PS21-1
LLN-PS21-1.5
22
LLN-PS22-.25
LLN-PS22-.5
LLN-PS22-1
LLN-PS22-1.5
23
LLN-PS23-.25
LLN-PS23-.5
LLN-PS23-1
LLN-PS23-1.5
25
LLN-PS25-.25
LLN-PS25-.5
LLN-PS25-1
LLN-PS25-1.5
27
LLN-PS27-.25
LLN-PS27-.5
LLN-PS27-1
LLN-PS27-1.5
30
LLN-PS30-.25
LLN-PS30-.5
–
–
32
LLN-PS32-.25
LLN-PS32-.5
–
–
34
LLN-PS34-.25
LLN-PS34-.5
–
–
12 | gpreeves.com
Conical (C)
Conical Hi-Flow (CHF)
Flexible (F)
GAUGE
STANDARD
GAUGE
HIGH FLOW
14
LLN-C14-1.24
14
LLN-CHF14-1.24
16
LLN-C16-1.24
16
LLN-CHF16-1.24
18
LLN-C18-1.24
18
LLN-CHF18-1.24
20
LLN-C20-1.24
20
LLN-CHF20-1.24
22
LLN-C22-1.24
22
LLN-CHF22-1.24
25
LLN-C25-1.24
25
27
LLN-C27-1.24
27
GAUGE
LENGTH .5” / 12.7mm
1” / 25.4mm
1.5” / 38.1mm
15
LLN-F15-.5
LLN-F15-1
LLN-F15-1.5
18
LLN-F18-.5
LLN-F18-1
LLN-F18-1.5
20
LLN-F20-.5
LLN-F20-1
LLN-F20-1.5
LLN-CHF25-1.24
22
LLN-F22-.5
LLN-F22-1
LLN-F22-1.5
LLN-CHF27-1.24
25
LLN-F25-.5
LLN-F25-1
LLN-F25-1.5
Luer Metal Reusable Tips / Laboratory Tips (LM) LENGTH GAUGE
0.5” / 12.7mm
1” / 25.4mm
1.5” / 38.1mm
2” / 50.8mm
8
LLN-LM8-.5
LLN-LM8-1
LLN-LM8-1.5
LLN-LM8-2
10
LLN-LM10-.5
LLN-LM10-1
LLN-LM10-1.5
LLN-LM10-2
11
LLN-LM11-.5
LLN-LM11-1
LLN-LM11-1.5
LLN-LM11-2
12
LLN-LM12-.5
LLN-LM12-1
LLN-LM12-1.5
LLN-LM12-2
13
LLN-LM13-.5
LLN-LM13-1
LLN-LM13-.15
LLN-LM13-2
14
LLN-LM14-.5
LLN-LM14-1
LLN-LM14-1.5
LLN-LM14-2
15
LLN-LM15-.5
LLN-LM15-1
LLN-LM15-1.5
LLN-LM15-2
16
LLN-LM16-.5
LLN-LM16-1
LLN-LM16-1.5
LLN-LM16-2
17
LLN-LM17-.5
LLN-LM17-1
LLN-LM17-1.5
LLN-LM17-2
18
LLN-LM18-.5
LLN-LM18-1
LLN-LM18-1.5
LLN-LM18-2
19
LLN-LM19-.5
LLN-LM19-1
LLN-LM19-1.5
LLN-LM19-2
20
LLN-LM20-.5
LLN-LM20-1
LLN-LM20-1.5
LLN-LM20-2
21
LLN-LM21-.5
LLN-LM21-1
LLN-LM21-1.5
LLN-LM21-2
22
LLN-LM22-.5
LLN-LM22-1
LLN-LM22-1.5
LLN-LM22-2
23
LLN-LM23-.5
LLN-LM23-1
LLN-LM23-1.5
LLN-LM23-2
24
LLN-LM24-.5
LLN-LM24-1
LLN-LM24-1.5
LLN-LM24-2
25
LLN-LM25-.5
LLN-LM25-1
LLN-LM25-1.5
LLN-LM25-2
26
LLN-LM26-.5
LLN-LM26-1
LLN-LM26-1.5
LLN-LM26-2
27
LLN-LM27-.5
LLN-LM27-1
LLN-LM27-1.5
LLN-LM27-2
30
LLN-LM30-.5
LLN-LM30-1
LLN-LM30-1.5
LLN-LM30-2
Perfectly Straight Stainless Steel: Standard stainless steel metering needles are intended for dispensing a wide variety of fluids and applications.
Conical Needles: Designed for medium viscosity fluids with high flow, conical needles enable fast and consistent deposits products. They are especially recommended for the removal of thick products or charged particles.
Flexible Needles: These needles have flexible rods made of polypropylene that can be cut to size for accessing hard to reach areas.
© 2019 |
13
TIPS Precisely Bent (PB) GAUGE
.5” / 12.7mm LENGTH
1” / 25.4mm LENGTH
1.5” / 38.1mm LENGTH
45° BEND
90° BEND
45° BEND
90° BEND
45° BEND
90° BEND
14
LLN-PB14-.5-45
LLN-PB14-.5-90
LLN-PB14-1-45
LLN-PB14-1-90
LLN-PB14-1.5-45
LLN-PB14-1.5-90
15
LLN-PB15-.5-45
LLN-PB15-.5-90
LLN-PB15-1-45
LLN-PB15-1-90
LLN-PB15-1.5-45
LLN-PB15-1.5-90
16
LLN-PB16-.5-45
LLN-PB16-.5-90
LLN-PB16-1-45
LLN-PB16-1-90
LLN-PB16-1.5-45
LLN-PB16-1.5-90
18
LLN-PB18-.5-45
LLN-PB18-.5-90
LLN-PB18-1-45
LLN-PB18-1-90
LLN-PB18-1.5-45
LLN-PB18-1.5-90
20
LLN-PB20-.5-45
LLN-PB20-.5-90
LLN-PB20-1-45
LLN-PB20-1-90
LLN-PB20-1.5-45
LLN-PB20-1.5-90
21
LLN-PB21-.5-45
LLN-PB21-.5-90
LLN-PB21-1-45
LLN-PB21-1-90
LLN-PB21-1.5-45
LLN-PB21-1.5-90
22
LLN-PB22-.5-45
LLN-PB22-.5-90
LLN-PB22-1-45
LLN-PB22-1-90
LLN-PB22-1.5-45
LLN-PB22-1.5-90
23
LLN-PB23-.5-45
LLN-PB23-.5-90
LLN-PB23-1-45
LLN-PB23-1-90
LLN-PB23-1.5-45
LLN-PB23-1.5-90
25
LLN-PB25-.5-45
LLN-PB25-.5-90
LLN-PB25-1-45
LLN-PB25-1-90
LLN-PB25-1.5-45
LLN-PB25-1.5-90
27
LLN-PB27-.5-45
LLN-PB27-.5-90
–
–
–
–
30
LLN-PB30-.5-45
LLN-PB30-.5-90
–
–
–
–
Precisely Bent Stainless Steel: Bent stainless steel dispensing needles are available with 45º and 90º bends.
14 | gpreeves.com
SYSTEMS AND KITS Mechanical PreciFluid® Dispenser PART NUMBER
DESCRIPTION
PDS-DRU3CC
PreciFluid® Dispenser 3cc - Complete Box
PDS-DRU5CC
PreciFluid® Dispenser 5cc - Complete Box
PDS-DRU10CC
PreciFluid® Dispenser 10cc - Complete Box
PDS-DRU30CC
PreciFluid® Dispenser 30cc - Complete Box
PDS-DRU75CC*
PreciFluid® Dispenser 75cc - Complete Box
DISPENSER GUN ONLY PDS-PDT3CC
PreciDrop Gun 3cc complete
PDS-PDT5CC
PreciDrop Gun 5cc complete
PDS-PDT10CC
PreciDrop Gun 10cc complete
PDS-PDT30CC
PreciDrop Gun 30cc complete
PDS-PDT75CC*
PreciDrop Gun 75cc complete
CONTROL UNIT ONLY PDS-DRC
Control Unit Standard DropUnit PreciFluid®
PDS-DRC75*
Control Unit 75cc DropUnit PreciFluid®
PreciFluid® ACCESSORIES PDS-KD3/5CC
Starter Kit for PreciFluid® 3 & 5 cc
PDS-KD10CC
Starter Kit for PreciFluid® 10 cc
PDS-KD30CC
Starter Kit for PreciFluid® 30cc
PDS-KD75CC
Starter Kit for PreciFluid® 75 cc
PDS-RPC1
Extend Cable 1 Meter for PreciFluid®
PDS-SDP
Stand for Gun PreciFluid®
PDS-PDC
Foot Pedal for PreciFluid®
PDS-KA
Starter Kit Needle Tips for PreciFluid®
PDS-CAD
Finger Switch HQ for PreciFluid®
PDS-AEXT
Power Supply for PreciFluid®
BDET003
DropTube 3cc
BDET005
DropTube 5cc
BDET010
DropTube 10cc
BDET030
DropTube 30cc
BDET075
DropTube 75cc
* Special order upon request
© 2019 |
15
EQUIPMENT Example kit, other configurations are available upon request. 4
1 – Case DropUnit: Control Unit
6
1
2 – DropGun: Linear Distribution System 3 – DropTube Case: Adaptable size and stablizing magnet
5 3
4 – 9V Battery Pack 5 – Starter Kit: Syringes & Pistons
2
6 – Needles DropTips: Sizes 14G to 32G
1 – PreciFluid® Gun
2
The system of linear distribution with a stepping motor and a magnetic feeding augur guarantees an identical movement for each deposit until the syringe is empty. Stability is the most important factor to get a consistent deposit of the fluid.
3
2 – DropTips Needles
Size from 14g to 32g, coded and colored nozzles, silicone free certified
3 – DropTube
Adaptable size, stabilization magnet, aluminum conception
4
4 – BarrelDrop Syringe
Sizes: 3, 5, 10, 30cc, UV protection, certified silicone free
1 5
16 | gpreeves.com
5 – PistonDrop
Magnetic holding, without dripping, straight walls
CONTROL ACCESSORIES
FingerDrop Finger Switch (PDS-CAD)
Foot Pedal (PDS-PDC)
When purchasing a kit, the foot pedal option is included. An alternate option for tabletop use is the FingerDrop Finger Switch, which allows you to control the dispensing through a button on the pen.
Robot Adapter Mount (PDS-ROB1)
In addition to the options provided by Poly Dispensing Systems, GP Reeves can engineer custom mounts, including the Robot Adapter mount, allowing the PreciFluidÂŽ System to become even more precise and automated.
Š 2019 |
17
CUSTOM PART NESTS We design and fabricate a wide variety of custom nests design to fit your part and production process. Precise fluid dispensing deserves a precision fit nest custom made just for your part.
18 | gpreeves.com
FILL & SHIP Would you prefer to let us manage the storing and filling of the cartridges? We can buy and fill in bulk to pass the convenience on to our customers. Our team will fill, pack, and ship the ready to dispense cartridges as you need them and just when you need them. We use the same rapid and robust dispensing technology that we have supplied for decades to our customers to dispense and pack PreciFluidÂŽ cartridges for you.
Š 2019 |
19
GP Reeves Inc. 4551 Holland Ave. Holland MI 49424
20190920
gpreeves.com Phone: 888-399-8893 Fax: 616-399-8867