Grain Milling Review

Page 1

G MR

Grain Milling Review Vol 01 Issue 01 May-June 2015 Rs. 75/US$10

Grain storage in Silos – The critical aspects Symaga - Your reliable storage partner


Gurnam Arora Jt. Managing Director Kohinoor Foods Ltd.

The changing requirements of the modern grain industry have encouraged advances in milling, storage and handling technology globally. To remain successful in the longer term, grain processors need to continue working to enhance their plant productivity by modernization and automation. This has further

“It is nice to hear about the launch of 'GRAIN MILLING REVIEW' magazine. Grain is vital for life and an Indian magazine that provides concise and accurate information about all aspects of global grain industry is definitely needed. I am most hopeful that this magazine will address exactly the kind of issues which matter in the grain industry. I wish all the very best to the publisher for the success of the magazine.”

boosted technology providers to move to the next level of innovation in the incorporation of performance,

CONTENTS

efficiency and quality in their machines. This is being achieved by entailing appropriate R & D

1

Event Calendar

2

Industry News

6

Cover Feature - Grain Storage in Silos - The Critical aspects (Symaga - Your reliable storage partner)

investments in order to produce demanding and innovative products. Grain Milling Review (GMR) aims to become an important platform to showcase path breaking production technologies in the grain industry. The magazine, through its industry

10

Facility Visit - Tirupati Agro Food Products

12

Expert Interview - Ajay Sharma, Managing Director, Lama Rice Pvt. Ltd.

16

Global Market Report - Wheat - Outlook for 2015-16 (Production & Trade)

20

Article - Regional cooperation speeds up the release of rice varieties

23

Industry Events

28

Imprint & Information

interviews (expert views), news and articles will strive to cover the global grain industry extensively.

With the

print & digital edition together reaching grain millers across the globe, GMR will prove to be an effective marketing tool for technology providers. I look forward to continuous support from you to make this publication better with each edition. Your feedback and suggestions will be highly appreciated. Happy reading !

Geetika Asudani Publisher & Editor Grain Milling Review


Event Calender

Event Calendar 19-20 May 2015

Global Grain North America

The Westin Chicago River North,

Contact: + 44 (0) 20 7779 7222

Chicago

info@ggrain.com Web: http://www.globalgrainevents.com/north-america

28-30 May 2015

5th International Grain Tech Expo 2015

Bashundhara Convention Centre -2,

Contact: +88 02 9121405

Dhaka, Bangladesh

info@limraexpo.com Web: http://limraexpo.com/

3-5 June 2015

Grain & Feed Asia

Grand Hyatt Hotel, Jakarta, Indonesia

Contact: +65 6508 2401 register@ibcasia.com.sg Web: http://www.grainandfeedasia.com/

9 June 2015

IGC 2015 Grains Conference

Grosvenor House Hotel,

Contact: +44 (0) 20 7513 1122

Park Lane, London

conf@igc.int Web: http://www.igc.int/en/conference/confhome.aspx

9-11 June 2015

Victam International 2015

Cologne Exhibition Halls (Koelnmesse),

Web: http://www.victam.com/

Cologne, Germany

11-13 Aug 2015

Food Promach 2015

Pragati Maidan, New Delhi, India

Web: www.foodpromach.com

21-23 Aug 2015

Graintech India 2015

Bangalore International Exhibition

Web: http://graintechindia.com/

Centre, Bangalore, India

9 Sep 2015

III International conference

"Hilton Kyiv" Hotel, Kiev, Ukraine

"Black Sea Oil Trade-2015"

Contact: +38044 451 46 34 conference@ukragroconsult.org Web: http://bso.blackseagrainconference.com

15-17 Sep 2015

Global Grain South America

Tivoli, Sao Paulo

Contact: + 44 (0) 20 7779 7222 info@ggrain.com Web: http://www.globalgrainevents.com/south-america

10-14 Oct 2015

Anuga 2015

Koelnmesse, Cologne, Germany

Web: http://www.anuga.com/

31 Oct-3 Nov 2015

26th Annual IAOM Mid East

Dubai World Trade Centre,

& Africa Conference & Expo

Dubai, UAE

Contact: +968 2439 8767 expo@iaom-mea.com

Web: http://iaom-mea.com/IAOM-DUBAI/

10-12 Nov 2015

Global Grain Geneva

Intercontinental, Geneva

Contact: + 44 (0) 20 7779 7222 info@ggrain.com Web: http://www.globalgrainevents.com/geneva

Grain Milling Review May - Jun 2015

1


Industry News

CNFA and GSI partner to provide solutions to improve farm productivity and food security in Africa CNFA and GSI Group have launched a

Industry News

Game-changing rice production methodology awarded Olam prize for innovation in food security Olam International, a leading global agribusiness operating across the value

strategic partnership aimed at

Global investor ensures Canadian wheat board can compete with the best in the world

International Prize

strive to significantly reduce the multi-

For the first time in decades Western Canada

Food Security has

billion dollar food losses that occur

is going to have a new major competitor in

been awarded by

yearly due to insufficient and inadequate

the grain industry with the announcement of

an international

promoting food storage and protein production systems as a critical way to improve farm productivity and food

chain in

65

countries,

announced

that the Olam for Innovation in

security. This partnership will notably

post-harvest infrastructures in Sub-

the investment by Global Grain Group (G3) in

jury panel to Professor Norman Uphoff

Sahara Africa. It will also leverage

Canadian Wheat Board (CWB).

and the SRI International Network and

CNFA's close proximity to thousands of

The investment will result in G3 acquiring a

Resources Center (SRI-Rice) at the 3rd

smallholder farmers in Africa with GSI's

majority ownership interest in CWB with a

Global Science Conference on Climate

cutting-edge, scalable technologies for

substantial minority interest held in trust for

Smart Agriculture in Montpellier,

grain and perishable storage.

the benefit of farmers.

France.

GSI, a global brand of AGCO, is a world

This investment ensures CWB will be well

Launched in partnership with leading

class manufacturer of grain storage,

capitalized and will be a competitive force in

scientific organisation Agropolis

material handling, conditioning and

the grain industry globally. As a result of

Foundation to celebrate Olam's 25th

drying equipment, as well as a full line

this transaction, more farmers will have

anniversary year, the Olam Prize for

supplier of swine and poultry production

access to a growing network of assets

Innovation in Food Security recognises

equipment. GSI Group, LLC President

across Canada and significant equity in an

an outstanding innovation for its impact

Tom Welke and CNFA President and

international grain company that will

on the availability, affordability,

CEO Sylvain Roy released the following

continue to be headquartered in Winnipeg.

accessibility or adequacy of food.

statement:

Under the terms of this transaction, G3 will

SRI-Rice, which is housed at Cornell

“This partnership has the potential to

invest $250 million (subject to closing

University (New York), has been

dramatically improve smallholder

adjustments) for 50.1 % of CWB. The other

promoting research and facilitating

farmers' incomes and nutritional status

49.9% will be allocated to a trust for the

knowledge-sharing on the System of

by reducing their post-harvest losses.

benefit of farmers and administered through

Rice Intensification3, a climate-smart

An alliance between CNFA - a premier

the Farmer Equity Plan announced by CWB

methodology with outstanding results

agricultural non-profit development

in 2013. G3 is a joint venture between

for rice production that is surprisingly

organization - and GSI - a world-class

Bunge Canada, and SALIC Canada, a wholly

counter-intuitive.

agribusiness company - demonstrates

owned subsidiary of Saudi Agricultural and

Capitalising on biological processes, on

how working together and merging our

Livestock Investment Company (SALIC).

the genetic potential of the crop, and on plant-soil-microbial interactions, the

collective years of experience, can result in new and innovative approaches

www.olamgroup.com

system requires 80-90% fewer rice

to address food losses. We believe that

seeds, up to 50% less water and in

our partnership can significantly impact

many instances no fertiliser. Yields are

millions of rural households' food

then boosted by 20-50% (and often by

security and help strengthen the local

much more), with farmers' costs

economy.”

subsequently reduced by 10-20%. www.agcocorp.com

2

www.cwb.ca

Grain Milling Review May - Jun 2015


Industry News

Dow AgroSciences, Radiant Genomics Announce R&D Collaboration Focused on Natural Products for Crop Protection

Scientific Officer, Radiant Genomics, Inc. www.dowagro.com

cuisines," said Anil Kumar Mittal, chairman and MD of KRBL, which sells un

India may export basmati rice, now 'infestation-free', to China from this year

to China, followed by Lao,Australia and

Dow Agro Sciences, a wholly owned

Pakistan. Vijay Setia of Chamanlal Setia

subsidiary of The Dow Chemical

India may be able to export basmati rice

Exports said Indian traders may be able to

Company (NYSE: DOW), and Radiant

to China from this year, with rice-shelling

take a slice of the share of neighbour

Genomics have announced a research

and exporting units registered with the

Pakis tan, which exports 0.35-0.4 million

and development (R&D) collaboration

National Plant Protection Organisation

tonne of rice a year to China.

agreement to discover novel natural

(NPPO) being declared infestation-free.

products for application in crop protection

Exporters in India, the world's second-

products. The collaboration combines

largest rice producer, are targeting the

proprietary metagenomic and engineering

Indian diasporas and Middle Eastern

- biology technologies from Radiant

communities, apart from the Chinese that

Genomics with Dow AgroSciences'

are trying out different cuisines even as

industry-leading natural products

they like their rice to be stickier and short

der the India Gate brand.Vietnam and Thai land are the leading suppliers of rice

Source: Economic Times

TORNUM acquires Lidköpings Plåtteknik and strengthen its investment towards the grain and milling industry.

discovery and product development

grained.

Lidköpings Plåtteknik (LPT) mainly deals

capabilities to deliver new products from

By June 30, the Indian government will

with refurbishments, repairs and

naturally derived chemistries.

send a list of credited Indian rice mills

maintenance to the grain and milling

Dow AgroSciences is an industry leader

with the NPPO certification of being free

industry. The founder Mr. Inge Johansson

in discovering and commercializing

from `khapra beetle' infestation. After

assign 100% of Lidköpings Plåtteknik to

natural and semi-synthetic crop

this, we expect Chinese companies to

TORNUM AB as it will create

protection products. “This collaboration

start placing orders," said Ashok Sethi,

opportunities for further expansion,

will allow us to combine the expertise and

president, Punjab Rice Exporters'

mainly in Sweden. Inge Johansson will

capabilities within Dow AgroSciences

Association.

continue to manage the company but

with Radiant's proprietary technologies to

Trade enquiries have already started

with increased resources and an owner

accelerate our industry-recognized natural

coming in, according to millers and

who has expressed the ambition to be a

products discovery program, building on

company executives.

market leader in the market segment.

our commitment to s u s tainable

The Chinese government has invited

L P T a n d T O RN U M i s a p e r f e c t

solutions,” said Daniel R. Kittle, Vice

Indian rice exporters to visit the country

combination as both companies have

President of Research and Development

to see the mar ket and make pre

their own strengths and together we will

at Dow AgroSciences.

sentations, said Mohinder Pal Jindal,

have an amazing trip that I want to be

The technology employed by Radiant

President, All India Rice Exporters'

part of, says Inge Johansson, founder of

Genomics will enhance Dow

Association.

LPT. Inge Johansson formed LPT 1988

AgroSciences' natural product lead

Besides China, South Africa and Mexico

and has very successfully developed the

generation and optimization process.

are the other new mar kets that Indian

company from self-employed to a

Working together, the combined

companies have been exploring to

company that currently has a turnover of

expertise can help to bring new crop

augment basmati rice exports. At

15-20 million SEK with a dozen

protection products to the market sooner.

present, Iran, Saudi Arabia, Iraq, Kuwait

employees. Inge is known as a highly

“Radiant is delighted to be working with

and United Arab Emirates are the major

qualified professional and leader, says Mr.

Dow AgroSciences and is looking

export destinations for Indian basmati

Per Larsson CEO of the TORNUM group.

forward to combining our leading-edge

rice.

With some extra resources from

metagenomic natural product discovery

“It might take us a few years to penetrate

TORNUM, we are convinced that Inge

platform with Dow AgroSciences' world-

China, but the country has potential to

will develop the company further to the

class expertise and infrastructure in

become a big market for Indian basmati

benefit of both existing and new

search of novel crop protection

rice due to its huge population, increasing

customers, continues Larsson.

products,” said Dr. Jeffrey Kim, Chief

income levels and openness to try new

Grain Milling Review May - Jun 2015

www.tornum.com

3


Industry News art processing solutions and an

Bühler celebrates significant contract with TPS Group in Indonesia with grand signing ceremony

capability to supply complete process

The Scoular Company is pleased to

engineering solutions, driven by our

announce its acquisition of the assets of

The Bühler Group, a global leader in rice

leadership in rice research and technical

KAMO Grain Inc. of Pittsburg, Kan. The

processing

Scoular Acquires KAMO Grain Inc. in Pittsburg, Kan.

acknowledgement of our global

has underlined its position as

excellence. By choosing Bühler to

acquisition included a 550,000-bushel

first-choice supply partner for rice processors

support its rice processing lines, the TPS

grain-handling facility with access to all

across Indonesia and South East Asia, with a

Group is well positioned to meet its plan

Class I railroads.

high value agreement to supply the TPS

of achieving a significant share of the

Andrew Determan, who oversees the

Group, an Indonesian rice and noodle

milled rice production in Indonesia. We

company's operations in the area, said

producer, with two, 17 tonnes per hour rice

look forward to continuing our

the newly acquired business fits well into

reprocessing lines .The contract marks a

relationship with the TPS Group.”

the company's trading and grain-

further milestone in Bühler's continuing

handling activities in the region, which

expansion in rice processing across Asia and

include operations in Butterfield and

a significant step forward for the TPS Group,

Adrian, Mo.

following its entry into the rice business in

“We're pleased to be adding Pittsburg to

2010. At the signing ceremony, the Tiga

our network of facilities, giving area

Pilar Sejahtera (TPS) Group were represented

farmers a convenient and competitive

by Joko Mogoginta, CEO and Sjambiri Lioe,

market for their grain,” said Determan.

CFO. The Bühler Group was represented by

“We're looking forward to building upon

Dieter Voegtli, President of Bühler Asia,

the strong business that the Elnicki

Rustom Mistry, Director, Head of Rice

www.buhlergroup.com

Silos Cordoba Introduces a New Low Production Grain conveyor

Silos Cordoba has introduced a new low

family established and to continuing the

Processing, Asia and Tomas Soleman,

production grain conveyor, the TCI

same great customer service that area

Managing Director of Buhler Indonesia.

2025. This new model widens the range

producers have come to expect.”

The installation of the rice reprocessing

of TCI industrial grain conveyors by

“We've enjoyed a long-standing trading

plants at Sidrap, South Sulawesi, will

covering the following capacities: 40, 50

relationship with Scoular over the years,”

increase the TPS Group's total production

and 60 t/h.

said Brice Elnicki, KAMO General

capacity by 240,000 tonnes per year, with

Following the launch of the TCI 4040

Manager and Vice President. “The

warehouse capacity increasing to 30,000

and 3030 grain conveyors a few months

KAMO staff and I are pleased to join The

tonnes. The project by Bühler will be

ago, the I+D Department has just

Scoular Company, so we can continue

commissioned by mid-year 2016.

released the TCI 2025 model, a machine

that relationship as well as build on the

TPS Group currently has three rice

already being manufactured for

ones we've established with our

processing plants across Indonesia, including

implantation in some of the grain

customers over the past 26 years,”

PT. Jatisari Rejeki (Cikampek-West Java),

facilities carried out by the group.

stated Elnicki.

PT. Indo Bears Unggul (Cikarang-West Java)

The TCI 2025 shares the same design

Scoular is a 123-year-old company with

and PT. Sukses Abadi Karya Inti (Sragen-

features of previous models, although

more than $6 billion in sales, The Scoular

Central Java), with a total capacity of

there have been some improvements in

Company operates 90 independent

480,000 tonnes. Investment for the TPS

order to optimize its performance.

business units that provide diverse

Group's South Sulawesi sites, valued at IDR.

Main improvements are: Overflow system by inner flap that

supply chain solutions for end-users and

682 billion (USD 53 million), will increase the

suppliers of grain, feed ingredients, and

manufacturer's total production capacity to

prevent material spillage in case of

food ingredients around the globe. From

810,000 tonnes per year while underlining

material overflow,torque arm of solid

nearly 90 offices and facilities in North

its commitment to achieve a five percent

construction, robust and own design,

and South America, their 750+

share of milled rice production volume in

auto tensioning system of the chain,

employees are engaged in the business

Indonesia by 2020.

grain anti-accumulation system in tail

of buying, selling, storing, and handling

Rustom Mistry, Director, Head of Rice

section and connection system using

grain and ingredients as well as

Processing, Asia for Bühler, said: "The

lateral strips.

managing transportation and logistics

agreement with the TPS Group demonstrates

worldwide.

Bühler's commitment to develop state of the

4

www.scoular.com

www.siloscordoba.com

Grain Milling Review May - Jun 2015


Industry News

Breakthrough orders to US and Canada!

high-yielding and stress-tolerance traits

partnerships within the hybrid rice

that can help farmers overcome challenges,

development program; and exploration

such as the negative effects of climate

of rice's diversity for breeding.

BoMill AB have received their first

change, in their rice growing ecosystems.

commercial orders of their patented

Some of the varieties released are flood-

grain sorting technique, TriQ, into the

tolerant (India), drought-tolerant for rainfed

North American market. CIGI

rice areas (Nepal), and salinity-tolerant (the

(Canadian International Grain Institute)

Gambia and the Philippines).

is one of the customers. The TriQ

IRRI has released more than a thousand

technology can be used to sort durum

modern rice varieties in 78 countries since

wheat, soft wheat and malting barley

its founding in 1960.

on Fusarium, Protein and Vitreousness,

“The work never stops," said Eero Nissila,

with a speed of 24 000 kernels per

IRRI's head of breeding and leader of its

second. This makes the TriQ very

global rice research partnership in varietal

profitable for businesses within grain

improvement. "New challenges arise due to

Source : IRRI

Silos Cordoba's new manufacturing plant at science and technology park is 95% done

handling and milling. Karin Wehlin,

climate change and decreasing resources,

CEO, says “We see this as a major

which is why we need to keep revisiting our

The construction of Silos Cordoba's

breakthrough into the North American

agenda and stay responsive to the needs of

new manufacturing plant, which is

market. Our patented technique,

our farmers and consumers."

being built at the Science and

sorting each individual kernel by

Scientists implementing IRRI's breeding

Technology Park of Córdoba, is 95%

looking at its chemical structure shows

agenda shared the latest in their varietal

done.

an advantage of the existing solutions

improvement work during IRRI Breeders'

This project, which began in

available on the market today.” The

Week, which happened at IRRI from 23-27

April last year, is scheduled for

other customers have chosen not to be

March 2015.

completion in May 2015. With its new

public.

Critical improvements are being made to

manufacturing facility, the company's

About BoMill AB

IRRI's breeding infrastructure, which needs

goal is to become an European leader,

is a company with profound know-how

to be more responsive to the requirements

not only in manufacturing turnkey grain

within quality sorting of wheat, durum

of current and future rice demand.

storage projects, but also in modernity

wheat and malting barley using single

Responsiveness requires increasing rice

and quality of its facilities, innovation

kernel sorting technology. The BoMill

genetic gain in yield and pursuing an

and marketing strategies.

head office is in the University town of

agenda that's driven by what consumers

The project consists of two buildings.

Lund, Sweden. The company sells

need and prefer. Taken together, these

The main building, designed to house

quality sorting technology and know-

improvements are called Transforming Rice

the manufacturing plant, has a

how throughout Europe, North America

Breeding (TRB), funded by the Bill &

rectangular floor plan and is topped

and Australia, using its own sales

Melinda Gates Foundation.

with a curved East façade. This area

organization or distributors. For more

At Breeders' Week, several updates were

has a capacity of 10,000 square

information please visit www.bomill.com

presented, which include development of

meters.

profiles of rice preferred in selected

The other building, the administrative

28 new rice varieties released in 2014 as scientists ensure responsive breeding for the future

countries in Southeast Asia and Africa;

area, represents the corporate image of

market research on types of rice consumers

the company, and is designed by using

prefer; updates on the irrigated variety

its flagship product, a steel silo, as an

development pipeline that now benefits

architectural element.

from an expedited breeding process;

The new facilities will allow the

The International Rice Research

breeding hubs in Africa, South Asia, and

optimization of stock needed to manufacture the entire range of

Institute (IRRI) and its partners released

Southeast Asia; grain quality and how it

at least twenty-eight new rice varieties

integrates into the development of high-

products the company has in the

to governments of eight countries in

yielding rice varieties with desirable traits;

market.

Asia and Africa in 2014.

managing information through

These newly-released varieties possess Grain Milling Review May - Jun 2015

www.siloscordoba.com

bioinformatics; genotyping services; 5


Cover Feature

Grain storage in Silos – The critical aspects

Silos is the best storage option that the global grain industry has today. There are some critical aspects associated with grain storage in silos which should be kept in mind for safe storage. Let us take a look: The grain must be stored safely to meet the quality and quantity requirements of the various end uses for which it is intended. The metallic silos and its basic 6

accessories can serve this purpose provided

silos can operate individually or in

they meet the prescribed criteria. There are

groups.

basically 3 types of silos: Flat bottom, Hopper bottom and Delivery silos (for bulk

Grain storage can be a risky and difficult

loading intruck/train).

venture unless the grain itself and the

The flat bottom silos are for relatively long

prescribed criteria all the time. The grain

time greater capacity storage. They are

to be stored must be uniformly dry to or

constructed on flat or conical concrete floor.

below the safe moisture content. This

silo in which it is stored meet certain

The hopper bottom silos are relatively for

will prevent deterioration caused by

smaller capacities and are used where

micro-organisms and insects. The grain

frequent loading and unloading is demanded.

must be clean, and free from dust, chaff,

The standard angle of the hopper is 45º but

straw, foreign matter and broken

for the materials that are not easy flowing,

kernels. To ensure the continuous

60º hopper is used. These silos are raised

maintenance of these conditions of the

from the ground with a support system of

grain, the silo facility must be designed

legs and reinforcement, which relatively

and constructed to provide: maximum

limits its diameter and capacity. The delivery

possible protection from ground

silos are hopper silos of relatively smaller

moisture, rains, insect pests, moulds,

capacities and raised from the ground by a

rodents, birds, fire, etc.; necessary

special structure to allow for unloading the

facility for loading, unloading, cleaning,

material from it directly into the truck from

reconditioning, regular inspection,

underneath the silos. In conjunction with the

monitoring and control to ; protection to

processing and conveying equipment, these

grain from excessive moisture and Grain Milling Review May - Jun 2015


Cover Feature

Accessories

Temperature Monitor System:

Aeration System :

Anytime during storage when the grain goes

are anchored in a fixed position in the

to the temperature around it. The cables

Aeration is the process of moving air

out of condition (regardless of the cause),

storage area, with thermocouples

through stored grain at low ow rates to

there is rise in temperature in the critical area

arranged along the cable at vertical

maintain or enhance its quality. Turning or

commonly referred to as a HOT SPOT. It is

intervals. The number of thermocouples

moving grain from one silo to another by a

necessary for the storage operator to keep

and the number of cables are designed

conveying system through fresh air can to

track of the evenly distributed temperature

so that readings will indicate the

an extent serve the purpose of aeration.

measuring points throughout the grain mass,

temperature of the entire grain mass.

The aeration system moves fresh air

evaluate any changes, and take action to

through the grain accomplishing the same

correct any problems. The temperature

Sweep Auger:

results with a much less expensive

monitor system can be portable, manual or

The sweep auger is a device for the

operation. Aeration systems used for silos

automatic. Some systems can also be linked

removal of the last grain from a flat

are usually with oor ducts, perforated

with the automatic starting and shutting of

bottom silo after discharge by gravity

oors and center vertical ducts. The

the fans of the aeration system.

has stopped. The sweep auger is

principal parts of an aeration system are

mounted with its drive end at centre of

fans to move the air

the silo into the unload conveyor through

and ducts to carry

a special sump

air from the fans to

arrangement or

the

storage

well, while the

system. The

support/travel

number of fans

wheel rests next to

required, depends

the silo wall. In

on the size of the

operation, as the

silo. The fans can

auger flight rotates

be portable on

at its axis and

wheels that can be

around the centre,

moved from one

it sweeps and

duct

drags

or

one

grain

towards the centre

manifold system to another.

into the sump in

The main purpose

which it is pivoted.

of aeration is to

The grain falls into

cool and air the

the moving unload

grain, prevent

conveyor and is

storage odors,

transferred. Along

m o i s t u r e

the entire top

condensation and

length of the flight

insects

is a metal hood.

(by

introducing fumigants in the ducts), but not to dry it. If drying has not

Picture Courtesy : Symaga

Catwalks and

reduced the moisture content to a safe

Most modern bulk storages use insulated

supports:

level, continued aeration helps to reduce

thermocouple wires wound on steel cables

There are two ways to load the silo with

a small amount of moisture in the grain,

and covered with abrasive resistant nylon.

grain: From elevator directly with an

however, the excessive aeration can be

The copper and constantan thermocouple

inclined spout or with a horizontal

detrimental also to the grain.

Grain Milling Review May - Jun 2015

wire is heat sensitive and produces a minute

conveyor from elevator. This horizontal

electrical charge that varies in direct relation

conveyor is rested on conveyor with 7


Cover Feature

Symaga -

Your reliable storage partner Central to the corporate philosophy of Symaga is an awareness that company's success depends on customer satisfaction, constant innovation & quality delivery.

8000 tonnes of stock, at Villarta de San Juan,

Robust and rigid structural design:-

Spain, Symaga is serving customers in varied

2

60000 m

Conservative structural calculation

office is based in Madrid, Spain. The company

under ANSI or EUROCODE with more

has been investing in R & D continuosly. The

safety margin.

company has 150 employees. With 30 robots

Rigid Galvanized Compression Ring in

and other production machines including CNC

the joint of the Body to Legs +

system, the company is capable of processing

Hopper.

25 million kg of steel per year.

Legs with HB Profile, more resistant.

Robust Roofs.

Symaga Silos: Unique Features

Flat Bottom Silos:

Galvanization:

Up to 25000 m³

Diameters : up to 32m.

Roof:

ZM250 “Magnelis” (more anti-

corrosion resistance than Z600 (600 g/m2) 

galvanization -

Big Hopper Silos:

Bodysheets: Z600 (300 g/m² zinc coating

Stiffeners: Z600 (300 g/m² zinc coating on

Bolts/Nuts:

Sealing:

both sides)

2

of buildings & 9500 m

Hot Dip Galvanized. Quality

FOAM Roof seal kit to avoid extreme

8.8 and 10.9

rain/snow conditions. - Compression

Hoppers and Legs: Hot Dip Galvanized.

Ring seal kit.

Fast Delivery Time: 

Up to 2600 m3 and diameters up to 12.23m

on both sides) -

With its state of the art silo manufacture facility located on a 400000 m2 plot with

for specific

projects.

fields, in more than 120 countries spread over 5 continents. Company's International sales

Tailor made designs

Within 8 to 10 weeks Ex-Works.

Accessories: 

Symaga can supply all silo accessories demanded by the different market

Fast Assembly : 

warehouse (all owned ), holding 8000

segments and special ones like Silo

Individual Assembly Manuals and error free

Protection as an insulation solution,

in silo components due to automation in

silo inner flat sheets, perforated cone

factory.

floor aeration, etc.

tonnes of stock, at Villarta de San Juan, Spain, Symaga is serving customers in varied fields, in more than 120 countries spread over 5 continents. Company's International sales office is based in Madrid, Spain.

Key Information : Symaga specializes in manufacturer of silos and the focus has been on that over 30 years. It is a 100% family owned company – Self-Financing. With its state of the art silo manufacture facility located on a 400000 m2 plot with 60000 m2 of buildings & 9500 m2 warehouse (all owned ), holding 8

Grain Milling Review May - Jun 2015



Facility Visit

Mill Tour : Tirupati Agro Food Products

The newly operational (two months old) fully automated flour mill is processing 120mt of wheat per day.

Indian wheat processors are aware of the importance of using the most advanced processing machinery and following stringent quality control procedures to produce premium quality product, I became a stronger believer of this fact when I visited Tirupati Agro Food Products located in vill Tantithaiya of Surat, Gujarat (India).

Silos for wheat storage

10

The flour mill is owned by Gattani

Sooji, Tandoori Atta are supplied to

family. “ We hail from Assam where

wholesalers, bakers, hoteliers, etc.

we have been running a tea plant

The processed products are packed in

from 30 years, a flour mill from 20

25kg, 50kg & 90kg packages and

years and a rice mill from 5 years”,

distributed to these bulk buyers.

informed

Paras Gattani, the

youngest scion of Gattani family.

The Plant:

Tirupati Agro Food Products is the

Kishore Kumar-Head Miller, having

newest of all, and also the 1st

15 years of experience in the flour

venture of Gattani family in Gujarat.

milling industry accompanied me to

“Currently we are serving Gujarat and

the plant explaining the step by step

Maharashtra markets and also

the process involved from

exporting to other countries through

intake/reception of raw material to

Tirupati Agro Food Products”, said

production of finished goods

Mr. Gattani.

followed by dispatch.

The products i.e., Maida, Rawa,

With Paras Gattani inside the plant

With Kishore Kumar, Head Miller, understanding the PLC operation

Grain Milling Review May - Jun 2015


Facility Visit

Pre Cleaning, Cleaning & Milling sections of the plant

Buhler’s Plansifter

premium quality flour the company opted

Quality Control:

The company procures wheat from

to install Buhler's state-of-the-art

At Tirupati Agro Food Products, they

Madhya Pradesh (which is the belt for the

machinery that meets the highest

follow stringent quality control

best quality wheat in India) and also from

standards in terms of product quality and

procedures so that every grain that is

FCI (Food Corporation of India). The

yield. From pre-cleaning & storage to

processed is of the highest hygiene level

incoming wheat after unloading is

cleaning, milling, blending, bagging till

and free from any and every undesirable

transported to two Rostfrei silos through

load out, the entire process is automated.

element that may contaminate or

grain handling system. Each silo is

This fully automatic mill is operated by

degrade it. The laboratory with latest

capable of storing 23,000 MT of wheat.

PLC driven control unit to facilitate

equipment enables adherence to quality

the operator(s) with precise and

standards.

Processing through Buhler Machinery:

customisable control over the mill. The core element of the plant, Buhler's

A perfect example of fully automated

Plansifter performs its tasks of sifting

Wheat Storage:

flour mill, Tirupati Agro Food Products is

and grading very efficiently- thanks to its

using Buhler technology for wheat

innovative technology.

processing. With an aim to produce

Left to right : The laboratory, Packaged Product ready for dispatch.

Grain Milling Review May - Jun 2015

11


Expert Interview

markets

are importing Non-

Basmati Rice varieties and major imports are from India. The major importers are Senegal, Guinea, Cote

D

Ivoire, Cameroon,

Somalia, Djibouti, Benin, Angola, Mozambique. The total exports of Non-Basmati

Ajay Sharma

from India is

about 7 Million Tons (2013-14).

Managing Director Lama Rice Pvt. Ltd.

Q Temporary ban on Basmati rice exports to Iran has hit the Indian Basmati Rice Industry, what is the way out of the Industry ?

A Trade permissions are granted and renewed with Iran from time to time. Non Renewal of trade permissions and temporary holds on permission grants cannot be considered as bans of rice trade with Iran. The available data indicates that India has exported

Q

What is your Outlook for India’s

forecast is fairly stable with

about ninety thousand metric

potential of slight increase.

tonnes of rice directly to Iran. An additional thirty-three thousand

rice production, export & prices in 2015-16 ?

A

Q

Over the past two decades, India

What is the importance of Middle

metric tonnes of rice was

East and African markets to

exported to Iran via UAE. In

Global Rice Trade ?

February 2015, 1.67 thousand metric tonnes was exported to

has risen to be one of the

12

world's largest producer and A

Middle East Rice trade has shown

Iran which indicates healthy rice

largest exporter of rice - thanks

consistent increase in Basmati

exports to Iran void of any rice-

to the tremendous efforts by

rice imports over the past few

trade bans. New trade

Haryana, Uttar Pradesh,

decades. Considering that the

permissions are expected to be

Madhya Pradesh, Andhra

region does not produce rice, and

granted in the coming month. Per

Pradesh and Bengal.

that the local population is an

the latest available trade data,

Introduction of new varieties

excellent consumer of Basmati

high levels of admixtures has

and excellent agricultural R&D

rice, the importance and

adversely affected the exports to

has increased the production

potential of Middle East in global

Iran. We expect that the exports

forecast for year 2015-16. But

rice trade is unparalleled. Last

will increase this year if India

certain economic factors such

year India exported 3.75 million

exports good quality basmati rice

as global recession in

metric tonnes of Basmati rice - of

to serve the quality-conscious

commodities, we cannot expect

which the major importers were

Iranian people.

increase in prices of Basmati

Saudi Arabia, Iran, UAE, Yemen,

Rice. For Non Basmati, the price

Iraq, Qatar and Jordan. African Grain Milling Review May - Jun 2015


Expert Interview

Q ..How is advanced and new

Middle Eastern people

middle east like European

technology in milling creating

appreciate high quality TIBR -

Markets.

value for millers?

and we are working towards producing something that will

Q What is your expectation from

A . Over the past decade, the

delight the middle eastern

modernization and automation of

masses at excellent value for

milling systems across India has

money. Our current brands are

created excellent efďŹ ciencies in

already being sold at all

protect the Traditional Indian

our ability to produce better

renowned retailed outlets across

Basmati Rice by providing better

quality Basmati rice at much

middle east - and we hope to

and simpler export policies.

lower operational cost. This

create brand awareness and

Additionally, the government

modernization of Indian milling

repeat-consumer-base for TIBR.

must ensure subsidies to the

systems has led to a manifold

From 2012-13 we have granted

TIBR (Traditional Indian Basmati

increase in our ability to satisfy

concentrating in U.K. markets

Rice) farmers actually reach the

the quality demands of

with the same brand and market

farmers. Governmental

European, American and Middle

experience of Middle East. Our

infrastructural support to ensure

Eastern standards - which were

main focus areas are

more yields is always welcome.

earlier a challenge at the

procurement of excellent quality

Moreover government must

expected scale of operations.

paddy, managing sorting and

invest in controlling admixtures.

The modern packing systems

cleaning systems for procured

Reducing the taxes imposed on

has given India an added

paddy, ensuring good water

Basmati Rice will also ensure

advantage to produce shelf-

quality for Processing, Milling,

more international trade specially

ready and packed-and-ready-to-

Grading, Sorting & packing in

in Haryana.

ship brands. India has grown

best quality odorless jute bags

from a crude rice producer to

produced under our supervision;

being a rice destination enriched

and ensuring excellent sealing to

with modern processing

combat counterfeiting.

Govt. in terms of trade policies?

A

We expect the government to

capability and cutting edge R&D

Q

utilization.

What are your group’s global expansion plans?

Q You are the biggest buyer group of Indian Basmati Rice from

A

We are currently concentrating

Saudi Arabia, what parameters

on strengthening processing and

do you focus on when buying

packing capabilities in India to

rice?

better serve the growing Middle East demand. In addition, we are

A

brand

also concentrating on expansion

organizer in India for Traditional

within Middle East to strengthen

Indian Basmati Rice (TIBR). We

our brand awareness and retail

are currently utilizing our core

capabilities. There are

rice expertise, global brand-

immediate plans to expand in

building knowledge and modern

wider global market, our ďŹ ve

processing systems to create

year outlook includes careful

the largest middle-eastern brand.

growth into countries other than

We

are

the

largest

Grain Milling Review May - Jun 2015

13




Global Market Report

Global Market Report - Wheat OUTLOOK FOR 2015/16  World harvested area is forecast to rise marginally, but a retreat in average yields is seen cutting production by 1% y/y, to 709m t. 

A marginal increase in global consumption is forecast, to 711m t, with an increase in food use

spring fieldwork. The total harvested area is forecast to be similar to 2014/15, at about 26.7m ha, with some reduction for common wheat, but an offsetting increase in durum area. However, assuming a return to average yields from the high levels of the previous year, production is expected to be around 5% below the 2014/15 record, at 147.2m t.

but a small drop for feed.

Warm weather prevailed across most of western Russia,

Only a minor fall in world carryover stocks is

bringing winter crops out of dormancy and prompting an earlier

projected, to 196m t, including 65m in the major

than normal start of spring sowing in southern areas. Although

exporters. 

out of dormancy in the east. Conditions were favourable for early

Strong demand for milling wheat in Asia and Africa is expected to underpin world trade, but a

winter wheat plantings are reported to be higher y/y, farmers are expected to sow less spring wheat due to high input costs. As a result, total harvested area is forecast to decrease by 3% y/y, to 24.3m ha. Assuming average yields, production is

slight y/y decline is seen in the global total, to

projected at 51.4m t, down by 13% y/y.

150m t, mainly linked to a drop in Near East Asia.

Owing to warm weather, winter crops in Ukraine resumed development ahead of usual. Winter wheat area is estimated to

Production

be close to last year, but high input costs and limited access to

World wheat harvested area in the 2015/16 crop year is forecast

credit are expected to lead to a drop in spring plantings. With

to increase marginally, to about 224.6m ha (223.9m), 2% above

yields projected to fall from the record levels of 2014/15,

the five-year average. Areas are expected to rise in Kazakhstan,

production is placed at 19.6m t, down by 21% y/y.

Canada, the US, Turkey and North Africa, partly offset by reductions in Russia, Ukraine, Argentina and Brazil. Plantings in the EU, China, India and Australia are expected to be largely unchanged y/y. Assuming normal conditions for the rest of the growing season and broadly average yields, world wheat production is projected at 709m t, down by 1% from the 2014/15 record, but still 3% higher than the five-year average.

In Canada, where most of the crop is spring sown and planting typically starts in May, the total harvested area is forecast to increase by 6%, to 10.0m ha. This is mainly due to a projected rise in durum acreage in response to high prices and low carryover stocks. However, following soyabean harvest delays, the winter wheat area is seen about one-quarter lower y/y. Based on average yields, production is forecast at 30.4m t In the EU, warm and mostly dry weather in March speeded winter crop development in western areas and brought plants

16

(29.3m). In the US, drought persisted across much of the Great Plains

Grain Milling Review May - Jun 2015


Global Market Report during March, with winter wheat condition reported to be

Consumption

deteriorating in Kansas, Oklahoma and Texas, although still

Although some fall in global production is anticipated in

much better than a year ago. Winter wheat plantings are

2015/16, high carryover stocks from the current season should

officially placed at 16.4m ha, down by 5% y/y, including

prevent any contraction in total supplies. With world wheat

11.9m of HRW (3% lower y/y), 3.0m of SRW (down 12% y/y),

availabilities set to be at least as large as in 2014/15, market

and 1.4m of WW (marginally higher y/y). Assuming average

prices could remain close to recent four-year lows, potentially

levels of winter wheat abandonment and an increase in durum

underpinning demand.

and other spring wheat plantings, the total harvested area is

An increase in human food consumption is projected, with

placed at 19.3m ha, up by 3% y/y. With yields expected to

annual growth seen matching the slightly stronger than average

rebound from the below average results of 2014/15, production

levels of recent years, at about 1.3%. This would add about 6m t

is forecast to increase by 7%, to 59.0m t.

to world food demand, to 484m. Increases are expected to

In China, mild and dry weather in the key eastern growing areas

continue to be driven by developing countries in Asia and Africa,

promoted winter crop development. However, parts of the North

where populations are rising relatively quickly and where per

China Plain and the Yangtze Valley require more rains. The total

capita use is growing in some countries.

area is placed at 24.1m ha, the same as in 2014/15, but

If prices remain low, feeding of wheat should stay attractive,

assuming average yields of about 5.0 t/ha (5.2 t/ha), production

although strong competition for inclusion in livestock rations is

is forecast to decline by 5%, to 120.0m t.

anticipated from other grains and oilseeds. In the EU, likely

In India, dry weather across most growing areas benefited crop

increased use of oilmeals, in particular, is expected to contribute

ripening and early harvesting, which commenced in March.

to a 1.0m t drop in feed use, to 49.0m. Together with modest

However, excessive rains during February in the north-west may

falls elsewhere, including in the CIS, the world total is forecast to

have affected the quality of some of the crop. The area is

decline by around 3m t y/y, to 138m, which remains slightly

forecast to equal the 2014/15 season, at 31.5m ha. With good

above the five-year average.

prospects for yields, production is expected to reach 97.7m t, up

Only a marginal increase in world industrial use is forecast, to

by 2% y/y. Due to an increase in support prices and adequate

22.2m t, with processing demand for wheat expected to face

irrigation reserves, wheat plantings expanded in Pakistan, to an

stiff competition from attractively priced alternatives, especially

estimated 9.0m ha (8.8m). Overly wet conditions in February

maize. Economic growth is seen boosting use for starch

may have affected crop quality in some regions. Production is

manufacture, but any rise for ethanol production will be

placed at 24.5m t (25.0m).

dependent on a recovery from recent poor profit margins.

Winter wheat in Turkey was reported to have broken dormancy

With growth in human food consumption partly offset by lower

on the Anatolian Plateau, with crop prospects seen as very good

feeding, world total wheat consumption in 2015/16 is forecast

owing to abundant soil moisture. The area is expected to

to increase only marginally y/y, to 711m t.

increase slightly, to 7.8m ha, matching the five-year average, but production is projected to rebound by 14%, to 17.6m t, due

Stocks

to an anticipated recovery in yields. Warmer than normal

The world carryover at the end of 2015/16 (aggregate of

weather and plentiful soil moisture accelerated crop

respective local marketing years) is projected to remain

development in Iraq and Syria. While the area in Syria is projected

comfortable, albeit fractionally lower y/y, at 196m t.

14% higher y/y, at 1.5m ha, plantings in Iraq are expected to fall

Combined inventories in the major exporters are expected to show

by one-quarter, to 1.2m, due to reduced inputs and limited

little change, at around 65m t. With increased supplies forecast,

access to areas under the control of militant groups; production

stocks in the EU and US could expand again unless domestic and

is projected at 3.4m t (2.1m) and 2.0m (3.0m), respectively.

export demand are higher than currently predicted. The carryover

In North Africa, dry and warm weather accelerated crop

in the EU could reach a seven-year high of about 17m t, while

development into the heading stage. The aggregate harvested

those in the US are forecast to grow to 21m, the most in five

area is forecast to increase by 4% y/y, to about 7.3m ha. Due to

seasons. Some retreat is projected in Russia and Ukraine, but

near-ideal weather conditions, yields are expected to be above

much will depend on the permitted level of exports, with

average and the region's output is seen increasing by 12%, to

unhindered shipments assumed. Stocks in Argentina have been

20.1m t, including 9.2m (8.5m) in Egypt, 6.0m (5.8m) in

rebuilt in recent years and are forecast to remain at around 3m t at

Morocco and 3.2m (1.9m) in Algeria.

the end of November 2016. The carryovers in India and China are projected to be broadly steady, at 17m t and 62m, respectively.

Grain Milling Review May - Jun 2015

17


Global Market Report costs, continued growth in shipments to sub-Saharan Africa is assumed, with the regional total placed about 2% higher y/y, at a record 20.9m t. Strong competition for business is likely to continue among the major exporters. Given reduced crop prospects, export potential in Russia and Ukraine is expected to fall, although projected shipments, at 18.0m t (20.3m) and 7.7m (11.8m), are still above the five-year average. With new crop prices very competitive, and provided export curbs are relaxed, Black Sea origins should see strong early season demand, but buying will likely shift elsewhere as availabilities tighten. The EU could be well placed to capture any switch in demand Trade

away from the Black Sea, with shipments projected at 29.0m t,

Strong demand for milling wheat in Asia and Africa is expected

only modestly down from the high levels of recent seasons.

to underpin world trade in 2015/16 (Jul/Jun), although a small

Some rise in exports is also assumed from the US, to 25.5m t

overall fall is projected, to 150m t. This is mainly due to a

(24.0m, Jul/Jun), although this represents only a modest

reduction in demand in Near East Asia, primarily because of

recovery from the 12-year low that is forecast during 2014/15.

lower anticipated needs in Turkey. After reaching a potentially

Canada's shipments (Jul/Jun) are forecast at 22.8m t, little

record level in 2014/15, Turkey's imports are forecast to decline

changed y/y. Exports by Argentina and Australia are tentatively

by 28%, to a more normal 4.2m t, following a better domestic

projected at 7.6m t (5.5m) and 19.0m (18.0m), respectively.

harvest. Elsewhere in Near East Asia, Iran's purchases are forecast to

RECENT MARKET DEVELOPMENTS

stay close to recent elevated totals, at around 6.0m t, partly

World wheat export markets continued to have a mostly weak

reflecting processing by local millers for re-export. With another

tone during March, weighed by large supplies and strong export

drop in local output anticipated, purchases by Saudi Arabia are

competition. While a generally good outlook for 2015 production

expected to be at least as large as in 2014/15, at around 3.5m t.

added pressure, uncertainty about crop prospects in some

Armed conflict in certain countries in the region results in some

regions, particularly in the US and CIS, was supportive at times.

uncertainty about import requirements and the ability of traders

Movements in the US dollar continued to have a strong influence

to conduct trade normally, including in Syria and Iraq. The influx

on market direction. Since the last report, the IGC GOI wheat

of refugees into Jordan may result in continued higher than

sub-Index posted a marginal net gain, staying close to its lowest

normal imports in that country.

levels since mid-2010.

Imports in Pacific Asia are forecast to post moderate growth,

In the US, a strong currency and slow exports continued to

supported by a likely sustained rise in milling wheat demand.

weigh on sentiment. Nevertheless, futures trended higher for

Purchases by Indonesia are projected to reach 7.9m t (7.7m),

most of the month, supported by worries about the outlook for

boosted by the increasing popularity of wheat-based

the next harvest. A heavy net short held by speculative funds left

convenience foods. Continued imports for blending with local

values vulnerable to increases. However, a softer dollar and

supplies is anticipated in China, although, at 1.5m t, the volume

forecasts for beneficial rains in HRW areas weighed mildly in late

is placed slightly lower y/y. Depending on prices relative to

March. Since the last report, HRW export quotations gained

alternatives, wheat could remain an attractive feed ingredient in

US$12, to US$256 fob (Gulf), while SRW climbed by US$6, to

some countries, although purchases are forecast to fall a little

US$233 fob (Gulf). Signs of better demand for high protein

from the current season, including in Thailand and the

supplies lifted PNW basis levels and contributed to an US$25

Philippines.

jump in DNS (14% protein) export values, to US$313 fob.

Based on current production assumptions and a sustained rise in

Prices in the EU continued to be underpinned by strong export

consumption, imports by Morocco are placed at 3.4m t (3.1m),

demand, aided by a weak euro relative to the US dollar. Export

close to the five-year average. A good local harvest is anticipated

licence awards maintained a record pace, although third country

in Algeria and is seen restricting purchases to 6.7m t (6.9m). In

buying interest for old crop supplies was said to be slowing.

Egypt, reforms of the bread subsidy system and measures to

Expectations for large carryover stocks and a good 2015 harvest

reduce wastage in supply chains may help to contain imports,

helped to limit upward pressure on prices. While domestic prices

forecast at 9.5m t (10.1m). Aided by potentially weaker import

in France were slightly firmer, US dollar-denominated export

18

Grain Milling Review May - Jun 2015


Global Market Report values fell by US$4 m/m, to US$209 fob (Rouen), owing to

to fall by 7% in 2015/16 (Jul/Jun,), to 8.1m t. Algeria's

changes in currencies.

purchases are expected to drop to 1.6m t (1.8m), Morocco's to

Slowing exports weighed on Black Sea quotations, with milling

650,000t (700,000t) and the EU's to 1.9m (2.2m).

wheat nominally US$16 lower m/m, at US$214 fob. Despite

An increased export surplus is projected to lift shipments by the

reports of less than ideal conditions for 2015 crops, new season

EU. Following likely record sales by Canada in the current

export values were very attractive relative to other origins; at

season, greater export competition, particularly from the EU, is

around US$205 fob (July) milling wheat was about US$10

expected to curtail exports in 2015/16.

below EU (France) values and US$14 under US SRW.

DURUM OUTLOOK FOR 2015/16

RECENT MARKET DEVELOPMENTS In generally quiet activity, with little international buying interest

An increase in harvested area and a recovery in average yields

reported, world durum export prices were mostly weaker.

are projected to boost global durum production by 11% in

Generally favourable conditions for northern hemisphere winter

2015/16, to 36.4m t. Recent attractive prices will likely

crops weighed, with participants awaiting news of upcoming

stimulate plantings, which are also assumed to be aided by

spring sowing, particularly in North America, where farmers

better spring sowing conditions, particularly in North America.

hoped for better weather conditions than last season. Export

Despite the projected climb in world output, total supplies will

quotations dropped by US$15 in Canada, to US$400 fob (St.

likely remain tight owing to the low level of stocks at the

Lawrence).

beginning of the season.

Expectations for a large increase in area pressured prices in the

In North Africa, conditions have been mostly favourable for

EU, with dollar-denominated export values in France dropping by

crops so far. Prospects are mostly good in the EU, although

US$51 m/m, to US$376 fob (La Pallice), also partly reflecting

overly dry weather in Spain is a potential threat.

local currency weakness.

In 2015/16, human food and animal feed consumption are both expected to rebound moderately from the lower than normal levels of 2014/15, with tight supplies potentially restricting faster growth. Food use is seen recouping the previous year's losses, rising by around 2%, to 30.3m t, aided by likely weaker prices and population growth. However, feeding of durum is projected to remain at historically low levels, constrained by limited availabilities; at around 1.5m t, it would be some 26% below the five-year average. Global stocks at the end of 2015/16 (aggregate of respective local marketing years) are tentatively seen climbing by 2%, to 4.5m t, still about one-third less than the average in the previous five years. Owing to better anticipated local harvests in some of the main importers, world trade in durum (including semolina) is projected Grain Milling Review May - Jun 2015

Source : International Grains Council (IGC)

19


Article

Regional cooperation speeds up the release of rice varieties Rice farmers in India, Bangladesh, and

headed by Ashish Bahuguna, secretary of

Nepal will have faster access to newly

agriculture and international cooperation of

developed high yielding climate-smart

the Ministry of Agriculture; Matia

varieties. This is thanks to an

Chowdhury, minister of agriculture, headed

unprecedented regional seed cooperation

the Bangladeshi delegation, among other

agreement that speeds up the release

respective relevant agencies, including

and dissemination of rice varieties to

Monzur Hossain, secretary of agriculture.

benefit farmers in the region.

From IRRI, the delegation was headed by V. Bruce J. Tolentino,

Saves breeding time

IRRI

deputy

director general for communication and

The regional seed cooperation saves a lot of

partnerships. Among other things, the two

resources and the time required for a

countries agreed to have a joint evaluation

variety to be released in one country. The

of improved rice varieties for release in

time it takes from initial evaluation of a

areas with similar agro-climatic conditions

breeding line to the release of a new variety

in both countries. Part of that agreement

could take between 3 to 6 years. “With this

provided for reciprocal acceptance of

seed cooperation agreement, a rice variety

research data, including results of farmers’

that has been tested, approved, and

participatory varietal selection activities that

supply of breeder seed once a variety was

released in one country can be released in

are generated in one, country to support

released. In relation to this, the two

other countries without undergoing further

varietal release in the other country. And,

countries agreed to work together in

testing and evaluation, as long as they will

consistent with the goal of bringing the

formulating seed protocols and guidelines

be grown in similar agro climatic

needed climate change- ready varieties to

that are compatible across countries. On 18

conditions,” says Abdelbagi Ismail, principal

farmers in the shortest time possible, the

October 2014, Nepal joined with the

scientist at the International Rice Research

two countries agreed on the promotion of

governments of Bangladesh and India to

Institute (IRRI). “The regional cooperation

prerelease multiplication and demonstration

sign a protocol on regional seed

system is the most suitable platform for the

of breeding lines and varieties at advanced

cooperation in a workshop on seed issues

three countries because they share similar

stages of release to fast-track awareness

held in Kathmandu, Nepal.

agro-ecosystems and borders.”

among farmers and to ensure a sufficient

“IRRI played a catalytic role to make the regional cooperation happen,” says Dr. Ismail, who also leads the Stress-Tolerant Rice for Africa and South Asia (STRASA) project. “The Institute convened the senior officials of the three countries through a meeting under STRASA.” The regional seed cooperation started when delegations from India and Bangladesh met in February 2013. The delegation from India was

20

India, Bangladesh, Nepal, and IRRI seal the deal. From left, S.M. Nazmul Islam, Bangladesh; Robert Zeigler, IRRI director general; Jaya Mukunda Khanal, Nepal; and Ashish Bahuguna, India.

Grain Milling Review May - Jun 2015


Article secretary, Jaya Mukunda Khanal,

Indian varieties are now estimated to be

shares the same view. “The

planted on more than 21% of the rice area

cooperation has opportunities and

in Bangladesh. Some Indian rice varieties,

options to improve the livelihood of

such as Swarna, Sarju 52, and Samba

poor farmers in the region,” he

Mahsuri, are now popular in Nepal.

says. “It will provide a platform to

As the initial implementation step of this

share good practices among

agreement by India, several varieties

countries and the exchange of

released in Bangladesh, such as BINA dhan

technologies and quality seed can

8, 10, 11, and 12, are recently notified for

help attain higher rice productivity

release in the Indian states of West Bengal,

in the region.” Mr. Bahuguna notes

Assam, and Odisha. These varieties will be

that, although the agreement

evaluated for release in other states also,

covers only rice, it can be extended

but only for a year—as provided in the

to other crops later on. “This

agreement. Sukha dhan 5 and 6, drought

cooperation is not limited to the

tolerant varieties released in Nepal, are

seed sector and will lead to

being considered for release in Uttar

agricultural development in the

Pradesh and Bihar. The Indian government

region,” Mr. Bahuguna adds. For

has been proactive in carrying out the

him, this cooperation can be

regional cooperation agreement. In fact,

expanded and replicated to other

starting in 2015, the Department of

parts of the world. “The South

Agriculture of India allotted 30% of its

Asian Association for Regional

funds to programs such as the National

Cooperation can play a vital role in

Food Security Mission (NFSM) and

bringing in more countries to the

Bringing Green Revolution in Eastern India

platform.”

(BGREI) to further promote climate-smart rice developed by STRASA. According to

A historic moment This regional cooperation on rice varieties among the three countries was declared historically significant by the agriculture executives. Dr. S.M. Nazmul Islam, agriculture secretary of Bangladesh, believes that signing of this regional agreement ushers in a new era of collaboration and cooperation that aims to help improve the livelihood of the poor farmers in the region.Nepal’s agriculture

Results to boot

Dr. Ismail, the regional seed cooperation

The regional cooperation, even in its infant

was carried out smoothly not only because

stage, has produced concrete results and

these three countries share similar

has demonstrated what can be achieved.

guidelines for varietal evaluation and

In fact, several varieties released in one

release, but because each country shares a

country are already popular in another.

similar goal—that is, delivering the

“For example, BR11, BRRI dhan 28, and

technologies needed by farmers. Indeed,

BRRI dhan 29, which are modern high-

the success of the creation and the

yielding rice varieties released in

implementation of this regional seed

Bangladesh, are now widely grown in

cooperation clearly demonstrate that

eastern India,” reports Mr. Bahuguna.

partnerships and collaboration can accomplish the goals very rapidly. It is hoped that, with IRRI’s catalytic role and being a lead institute of the Global Rice Science Partnership, more milestones can be achieved among the partners. In the future, this kind of regional cooperation could help partners use resources efficiently as countries share relevant

WORKING TOGETHER (from left) India's Ashish Bahuguna and Bangladesh's Matia Chowdhury and Monzur Hossain.

Grain Milling Review May - Jun 2015

information with one another. Source : IRRI

21



Industry Events

Industry Events International Showpiece Anniversary Event - VICTAM 2015 is a special year for the organizers

processing and biomass pelleting.

and more will be on show at these

of FIAAP, VICTAM & GRAPAS

Each exhibition has its own exhibitor

exhibitions. Visitors to the shows will be

th

INTERNATIONAL 2015 as it is their 50

profile, they are as follows:

able to see, touch, and handle much of

year of holding events for our industries.

FIAAP: Specialist ingredients and

what is on display. You will be able to sit

First came the Victam show in 1965 and

additives that are used within the

down with experts from companies who

then followed by the FIAAP show and

formulation of feeds for animals.

have designed and engineered the

then later the GRAPAS event.

VICTAM: Technology, equipment and

technology and ingredients. You will be

Now all together in Cologne from 9 – 11

systems for the production of animal

able to get a better understanding of how

June, the three events will be under one

feeds. Now also the technology used in

they can assist your production line and

roof at the Koelnmesse to comprise what

the production of biomass pellets.

save you money! You can sit down and

is now the world's largest dedicated

GRAPAS: Flour milling, grain processing

have serious discussions.

animal feed and grain processing event.

equipment and technology.

If you are looking to update your mill,

Over 250 exhibitors from all over the

Besides these specialist systems there will

want to look for alternative ingredients,

world will come together at the events to

also be a very wide range of auxiliary

maybe a totally new mill, whatever. Come and see.

display the latest technology and

equipment that are used throughout a mill

developments for the production of

– silos, conveyors, PC's and programs,

animal feeds, flour milling, grain

elevators, bagging, trucks, etc. All of this

XII International Conference "Black Sea Grain-2015” that despite difficult political situation, agricultural sector of Ukraine continues to operate and develop, remaining attractive for investors. Consulting Agency "UkrAgroConsult", as the Organizer of the conference, aims at promotion of agrarian sector of Ukraine, working out effective strategies for its development and attracting new international partners. Annually the conference is attended by international producers and processors of grains and oilseeds, agricultural holdings, traders, banks and investment funds, logistics, brokerage, insurance, legal and consulting companies. On April 22-23, 2015 in Kiev,

and investments in agriculture, highlights

Conference speakers identified a number

Intercontinental Hotel, took place one of

of current season and outlook for

of agricultural achievements in the past

the largest global grain conferences and a

2015/16.

year and the range of problems facing the

premiere event of Ukrainian agri market –

More than 600 representatives of

industry. About the leitmotif of the

the XII International Conference "Black

agribusiness from over 350 companies

conference: in spite of the ambiguity of

to

the situation in the country, Ukraine's

the "Black Sea Grain-

agriculture remains attractive; volumes of

Sea Grain: Future is Now". Traditionally,

and

forum discussed key drivers of grain

participate

sector in global and regional perspective,

2015" conference, confirming its high

grain production and processing are

international status. It is worth to note

encouraging; logistics structure requires

crop forecasts, logistic issues, reforms Grain Milling Review May - Jun 2015

45 countries in

registered

23


Industry Events significant investment; market of financial

grains, Elena Loshkareva.

sector of Ukraine with cautious optimism.

instruments, which could protect

Current agribusiness strategies for Black

According to him, European bankers see

producers from financial risks, caused by

Sea region should avoid short single-loop

the prospects of Ukrainian agriculture, and

fluctuating prices, still does not work.

models and be calculated for 5-7 years

will invest in it, once a "period of

This was stated by Sergey Feofilov,

turbulence" finishes in the industry.

Some of the topics discussed were:

Director General, UkrAgroConsult. 1.Ukraine continues to be a grain basket for Europe and beyond

According to the expert, businesses of the

2. Land market - is still in the future. The

region today are largely guided by the

Parliament is thinking

strategies of the past, consisting of During the first Discussion Panel "Ukraine:

acquiring a large number of resources and

“Land policy of Ukrainian agri sector will

Challenges on the Peak of Agri Production

assets, but not actually interested in

continue to be based on lease. Lifting

and Exports," were revealed forecasts of

managing them. And now, as the

moratorium on agricultural land sale is

cereals and oilseeds crops in the near

business in the Black Sea region brings an

unlikely” - this was stated by Andrey

future, as well as the major trends of

element of instability to the global market,

Selyutin, Attorney-at-law, Arzinger, in his

Ukrainian grain market. According to

firms seek to increase exports, especially

presentation on the topic: "Land market in

Elizaveta Malyshko, Grain market expert,

of oilseeds, and do not think about its

the context of economic reforms in

"UkrAgroConsult", in 2015 Ukraine will

effectiveness.

Ukraine".

harvest 53-54 MMT of grain. According

Black Sea countries strengthen their

Members of the parliament's agriculture

positions on the world grain market,

committee are working on the legal

to expert, negative effect was caused by

informs Freight market expert, UkrAgroConsult, Svetlana Malysh, in her report "Development of grain logistics in the Black Sea region". Agri sector of Ukraine was the only sector of economy showing growth of production volumes in 2014, - stated by Financial analyst, UkrAgroConsult, Alex Morgun, in his presentation "Strategies of Ukrainian agri sector in the new realities". weather conditions and decline in

Ukraine's GDP in dollars tends to decrease

framework to increase investments into

fertilizers application. As a result, wheat

– informed Nikolay Gorbachov, Director,

the industry, informed by, Leonid

crop will decrease to 21 MMT, corn crop

New World Grain (Ukraine), within

Kozachenko, President of Ukrainian

— 24 MMT.

Discussion Panel “Ukraine and global

Agrarian confederation, Deputy of

E. Malyshko also highlighted the following

transformation of the agricultural sector”.

Verkhovna Rada.

important aspects of harvest and corn

According to him, if the figure in 2008

market: optimization of the ratio of the

was $179 billion, in 2009 - $113 billion,

areas under wheat and corn (as a result of

then in 2015 it will be at the level of $81

3. Logistics

reduction in price of the latter), growing

billion.There are no objective reasons for

In the next 10 years grain transportation

usage of domestic corn seeds (in 2014

the growth of the economy, said the

and storage infrastructure in Ukraine

more than 60% of the areas under corn

speaker.

needs investments of approximately USD

were sowed with imported seeds),

At the same time, he said, the Ukrainian

5-6 billion. Such estimation was given in

decrease in corn supply to EU countries.

agricultural industry has a significant

the reports of Dmitry Prikhodko,

Preliminary estimate of the total grain

potential for economic growth. If 10 years

Economist, FAO.

export from Ukraine, Russia and

ago the country produced 3 MMT of corn,

Investments in logistics and the reform of

Kazakhstan in the season 2015/16 is 64

today this figure has increased 10 times.

the regulatory system can significantly

MMT, which is 6 MMT less than in the

Senior Vice president of Rietumu Banka,

improve the conditions for agribusiness in

current season. This was stated by

Renat Lokomet, (Latvia) spoke about

Ukraine. This was said by the

UkrAgroConsult expert on Black Sea

further investment in the agricultural

representative of the International Finance

24

Grain Milling Review May - Jun 2015


Industry Events Corporation, Heinz Strubenhoff.

aspect primarily, said Y. Shved, is the

to fall from 28% to 16%. The total wheat

Today, potential investors into Ukraine's

blow to the investment attractiveness of

market volume is estimated as 720 MMT.

agriculture keep their interest primarily to

the Ukrainian agricultural industry in

World corn production in 2014/15 will be

processing facilities, grain storages and

general and "latifundia" economic model,

991.5 MMT against 988.7 MMT in

port elevators

which will lead to a loss of investor

2013/14, reported Chairman of AgFlow,

This was told by the Yuriy Shved, KPMG,

interest from large holdings. According to

James Dunsterville, Switzerland.

the expert, the magnitude of the external financing of the sector will recover no earlier than 2016. 4. Global tendencies The leading exporter of wheat in the medium term by 2024 will be the EU and not the Black Sea region, as previously in his report "FDI and access to credit of

thought. Such forecast by FAO and USDA

According to him, the demand for this

Ukrainian agribusiness in current

was presented to the conference

crop will grow from 944.8 to 971.2 MMT,

conditions".

participants by FAO expert, Dmitry

respectively.

According to Mr. Shved, investment in

Prikhodko.

At the same time, the speaker noted a

such facilities could implemented by

According to him, by 2024 the EU will

significant drop in prices for this crop in

Ukrainian, as well as foreign, investors,

export about 35 MMT, Russia - 27 MMT,

average from $235 to $170 per ton.

among which - the national holdings,

Ukraine - 12 MMT of wheat.

Asian countries will buy cheaper grain of a

investment funds from China and

D. Prikhodko also mentioned that by 2024

higher quality, said Chris Lehner, ADM-

countries of Southeast Asia.

the world's GDP will increase by 3.5%,

Archer Financial Services, USA. According

On the issue of the impact of recent

GDP growth in Ukraine will slow down

to him, the reduction of the US share in

developments in the agricultural holding

from 4.6% to 3.3%, in Russia - from

the total export volume gives Ukraine a

"Mriya" on the general investment climate

4.9% to 2.9%.

good chance as a potential supplier of

in Ukraine, the speaker noted both positive

In the global context significant changes

grain.

and negative factors of such influence.

of the world wheat market structure are

Flour exports from Kazakhstan, the

Among the former Mr. Shved, in

not expected, - said by Neil Townsend,

volume of which now stands at 1.8 MMT

particular, named "the gain of experience

Director of CWB Market Research

per year, will decrease to 1.2-1.5 MMT,

in the holding transition under the

Services (Canada). According to Mr

informed chairman of the Union of Grain

management of creditors with the active

Townsend, a change will be seen in the

Processors of Kazakhstan, Evgeniy Gan.

participation of the state". The negative

US share of world wheat exports, which is

Investors of Milling Industry came together in Istanbul at the 6th edition of IDMA IDMA which is the only international technology exhibition of world grain and pulse processing sector opened its doors to the visitors coming from all over the world on 23 April 2015. During 4 days, 9346 local and foreign professionals from 98 countries followed the Exhibition which was held in Istanbul Expo Center. The 6th of IDMA - International Flour,

Grain Milling Review May - Jun 2015

25


Industry Events opening ceremony of IDMA and emphasized the importance of IDMA Exhibition for themselves and the role of it in the sector. IDMA, held by

storage silos, loading, conveying and

Parantez Fair

unloading systems; laboratory devices;

Organization in

additives; packaging machines and

Semolina, Rice, Corn, Bulghur, Feed Milling

Istanbul / TURKEY every two years, is the

materials; spare parts and sub-industry to the taste of the visitors

Machinery and Pulse, Pasta, Biscuit

only international exhibition where all the

Technologies Exhibition which is the

technologies needed in flour, rice, corn,

biggest meeting platform of grain and

bulghur, feed machinery and pulse, pasta,

pulses processing industry on international

biscuit plants are exhibited together and in

scale, was held with a high level of

operating order. Thus, all the sector

Exhibitor Product Groups 

GRAIN AND FLOUR MILL

participation at Istanbul Expo Center

professionals who have investment plans

TECHNOLOGIES

between 23 and 26 April 2015.

meet in Istanbul / TURKEY every two years

(wheat, Semolina, Corn, Etc.)

Erhan ÖZMEN, the President of Turkish

for making their final decision in choosing

Cleaning and Tempering Machines

and renewing technology.

and Equipment

Flour Industrialists' Federation (TFIF),

Grinding Machines and Equipment

Rodion RYBCZYNSKI, the President of At this year's exhibition, companies which

Screening Machines and Equipment

CHANDAK, the President of Roller Flour

already have investment plans and are in

Conveying and Packaging Systems

Millers Federation of India, Savina

the process of choosing and renewing their

VLAHOVA, the President

technologies predominated the visitor

Ukrainian Flour Millers Association, Hitesh

of Union of

Bulgarian Millers, Mohammad Hashim

number instead of those which make a

GHAZNIWAL, the President of Afghanistan

market research for their future

Fortified Flour Mills Association, Abeba

investments. In this aspect, IDMA 2015

TESFAYE, the President of Ethiopian

and Equipment Electrical, Automation & Yield Systems 

Exhibition enabled more hot sales.

Drying and Husking Machines and

Millers Association, Gaye AMADOU, the President of Senegal National Federation of

Equipment

Exhibitors' Data

Cleaning Machines and Equipment

Bakers, Drazen MILOLOZA, the General Secretary of Croatian Chamber of

RICE AND PULSES PROCESSING TECHNOLOGIES

Polishing Machines and Equipment Attendance By Companies

Sorting Machines and Equipment

Economy, Igor LIPOVNIK, the General

Conveying and Dust Control Systems

Secretary of Chamber of Agricultural and

148 local and 105 foreign, totally 253

Food Companies Slovenia, Dalia

companies exhibited at IDMA 2015

RUSCIAUSKIENE, the General Secretary of

Exhibition. While 50 foreign companies

Lithuanian Grain Processors' Association

directly participated in the exhibition, 55 of

and Abdellatif IZEM, the President of

them took part with their representatives.

TECHNOLOGIES Cleaning and Pre-Washing Systems

and Equipment Packaging Machines and Equipment  

BULGHUR PRODUCTION

Morocco National Federation of Milling

253 companies with booth in 3 halls

attended the opening ceremony of the

comprising of an area of 33,000 sqm

Cooking, Cooling and Drying Systems

Exhibition held on 23 April 2015.

presented the latest technologies used in

Husking Machines and Equipment

The presidents of the associations who

flour, semolina, corn, rice and feed milling

Cracking and Polishing Machines and

came together in Istanbul for directing their

and pulse cleaning, packaging, pasta and

Equipment

investments gave speech during the

biscuit plants, and the latest innovations in

Classification Systems and Equipment

26

Grain Milling Review May - Jun 2015


Industry Events

FEED PRODUCTION TECHNOLOGIES Raw Material Procurement Unit

Visitor Profile By Product Groups

PRODUCTS

Packaging Machines and Equipment 

INTERNATIONAL GRAINS AND PULSES DEALERS

Machines and Equipment Dosing Units Machines and Equipment

Visitor Data

Cracking and Mixing Machines and Equipment

Visitor Attendance

Pelletizing and Granule Unit Machines and Equipment

General visitor profile of IDMA 2015

Bagging Machines and Equipment

consisted of these:

PASTA PRODUCTION

employees of Flour mills, Semolina mills,

TECHNOLOGIES

Corn mills, Rice mills, Feed mills.

Kneading Machines and Equipment

Professional managers, investors and

Professional managers, investors and 

Shaping Systems and Equipment

employees of factories which are engaged

Molding and Cutting Systems and

During 4 days, 9346 local and foreign

in Pulses, pasta & biscuits production and

professional visitors visited IDMA 2015

trading.

Equipment Drying and Storage Systems and Equipment Conveying and Packaging Systems and Equipment 

BISCUIT PRODUCTION TECHNOLOGIES Dough Preparation, Mixing and Kneading Systems Dough Conveying and Shaping Systems Baking and Cooling Systems Packaging and Storage Systems

GRAIN AND PULSES STORAGE

th

Fair. The 6

edition of the Exhibition

International Cereal and Pulses buyers

managed to increase the number of visitors

Chairmen and members of Non-

despite the economic and political issues in

Governmental Organizations and

the world like war in Middle East countries,

Professional Organizations connected with

the crisis between Ukraine and Russia and

Cereal and Pulses sectors

also increasing parity of dollar on an

Academicians and students who work in

international scale. The visitor profile of

Education and Research Institutions,

IDMA 2015 Fair mostly consisted of the

High-level officials and employees who

visitors who are in the process of choosing

work in official Institutions and deal with

and renewing their technologies instead the

such food, agriculture and foreign trade

visitors who make market search. Thus,

issues.

the exhibitors of IDMA 2015 Fair had the chance to make more hot sales.

Visitor Profile - Allocation Of Visitors By Product

Visitor Attendance By Countries

TECHNOLOGIES

The share of flour, semolina and corn mills

Silo and Storage Systems

in all visitors was 54 percent. Rice mills and

Pre-Cleaning Systems

pulse processing companies followed flour,

Grain Handling Equipment

semolina and corn mills. This group had a

Ventilation Equipment

share of 20 percent regarding the number

Temperature and Humidity Control

of visitors. Visitors consisting of pasta

Systems

producers, which showed an increase in number in the previous exhibition,

increased a bit more in 2015 exhibition.

LABORATORY EQUIPMENT Quality Control Systems

Biscuit group has also showed an increase Except Turkey, leading 10 countries in this

too. Biscuit producers, when compared to

Analysis Kits and Devices

Exhibition in terms of the number of visitors

other product groups in previous years,

Additives

are as follows: Iran, Bulgaria, Russia,

showed a great interest in IDMA 2015.

Humidity and Temperature Meters

Ukraine, Libya, Greece, Pakistan, Germany, 

SPARE PARTS AND SUB-INDUSTRY

Grain Milling Review May - Jun 2015

Morocco and Egypt.

27


Imprint & Information

Imprint

Information

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Grain Milling Review

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