Top Lean Six Sigma Manufacturing Consulting Strategies for Businesses

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Top lean six sigma consulting strategies for businesses Lean Six Sigma Manufacturing Consulting

By: Group50.com


Six Sigma is the suite of tools and techniques for process improvement. It was introduced by engineer Bill Smith. It attempts to improve the quality of the output of the process by removing and identifying the causes of defects and minimizing variability in manufacturing processes. Each six sigma follows some steps and has specific value targets, e.g., reduce process cycle time, reduce cost, reduce pollution, increase profits as well as customer satisfaction. In recent years, some experts have combined six sigma with lean manufacturing and have created a methodology known as Lean Six Sigma.


Methodologies at work Lean six sigma is a methodology which believes on the collaborative team efforts to improve the performance by systemically removing waste and eliminating eight types of wastes covering aspects of Motion, Time, Inventory, Motion, Waiting, Over Processing, Over Production, Defects and Skills, better known as TIMWOODS. Lean Six Sigma manufacturing consultants work on it to improve the overall performance and operational efficiency of the organizations. These consultants work on the three major areas which are learning, performance and satisfaction. They help employees to attain their professional goals in a systematic and streamlined way. Lean manufacturing consultants motivate the employees to be more productive at the workplace.


Value for organizations

Companies of all sizes, be it small, medium or large are conducting Lean Six Sigma assessment for cost optimization, decreased turnaround time and improved profits. Such organizations are using lean six sigma manufacturing consulting services, tools and techniques to optimize their processes at lower cost. If any company hires lean manufacturing consultants, it is sure to get more benefits and return on investment in the long and short run. If the expertise does not exist in their organization, to improve their business processes, they should look for outside help.


Lean Manufacturing Assessment and their 14 effective areas The Lean Manufacturing Assessment provides great opportunity to these companies so that they can evaluate their processes against the best in class lean six sigma standard. Following 14 areas the key focus of any lean six sigma assessment: • • • • • • • • • • • • • •

Cultural awareness Employment involvement Total quality focus Control through visibility Small lot production Fitness for use Frame-up reduction Level load & balance flow Preventive maintenance Structured flow manufacturing Housekeeping or Workplace organization Pull system Supplier partnership Education & Training



The experts evaluate the company’s processes against the above 14 deliverables and provide their feedback based on their assessment. They work in sync the management team to devise best strategy for business growth, all the while keeping focus on cost optimization and business process improvements.


Leaving the impact

Lean Six Sigma is increasingly accepted by entrepreneurs to get best value for their investment in their core business processes. The companies that function as per the advice of lean manufacturing consultants have seen tremendous growth as compared to those don’t use them. It’s now your turn to look seriously to this aspect to implement six sigma procedures in your organization too.


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