INSTRUCTION MANUAL S2400, REV A
Air Operated Transfer Pump
paop
Air Operated Transfer pump for dispensing Oils, Antifreeze, Water, Windshield Fluids, DEF, Adblue, Urea etc. Choice of materials used in the pump construction makes it compatible with many more fluids, compared to other Air pumps which primarily pump Oil Built-In 2” Bung Adaptor allows the pump to be fixed on Drums with 2” Opening. Pump position can be adjusted using the Lock Nut Incorporated in the pump body Air Supply is provided via a Ball valve connected to an Air Regulator which limits Max. Air Pressure to 100 PSI (7 BAR)
Air Regulator Ball Valve
Pump Outlet
Large 9" (228 mm) Clearance to re-fill small containers
Supplied complete with Suction Tube with check valve for use with 15-55 gl (50 - 205 litre) drums
Lock Nut to Mount Pump in Any Position
2" Bung Adaptor
Available as pump only or pump complete with 2m hose, hose clamps, safety steel bracket and manual dispensing nozzle. WETTED COMPONENTS Polypropylene, Viton, Stainless Steel, Nylon*, PVC* * Only for pump with hose and nozzle
paop/1H Dispensing Nozzle
Telescopic Suction Tube, extends from 20-1/2" (520 mm) to 36" (915 mm)
RECOMMENDED USE Water-based media, Detergents, Soaps, Antifreeze, Windshield Washer, Hydraulic oils, Lubricants, Herbicides & Pesticides, Adblue, Urea, Def etc. Pump should only be used with non-flammable liquids
Hose Clamp
Safety Steel Bracket
DO NOT USE WITH Any media not compatible with materials used in the pump construction. Pump must never be used for Fuel Transfer or with Thinners, Solvents etc.
Locking Collar
PVC HOSE
Pump with 2m PVC Hose (3/4" ID), Nylon body dispensing nozzle, 2 Hose clamp and safety steel bracket
FEATURES Delivers
FLUIDS OIL
ANTIFREEZE
WATER
WINDSHIELD FLUID
PESTICIDES HERBICIDES
DEF / ADBLUE
UREA
UPTO 30 LPM (8 GPM)
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1
Specifications
WARNING
Removal of Regulator is not recommended and will invalidate warranty.
Working Pressure
2 – 7 BAR (30 – 100 PSI)
Max. Air Inlet Pressure
7 BAR (100 PSI)
Max. Outlet Pressure
3 BAR (45 PSI)
Air Consumption
125 LPM (4.40 CFM)
Max. Pump Discharge
30 LPM (8 GPM) at Air Pressure of 7 BAR (100 PSI)
Air Inlet Connection
1/4" (F)
Pump Outlet
3/4" (19.5 mm) dia.
Pump Inlet
1" (F)
Noise Level
78 db
Max. Temperature of media being pumped
60°C (140°F)
Max. Viscosity of media being pumped
SAE 50 / ISO 220
It is recommended not to use this pump below 36°F because ice formation may cause the regulator to malfunction.
Fig. 1
Fully tighten locking collar.
Locking Collar 3 2 Fig. 2
OPERATING INSTRUCTIONS (REFER “ Fig. 3 & 4”) 1. Screw pump onto the drum, taking care not to damage the 2” Bung threads. 2.
Screw the lock nut to secure pump in desired position.
3.
Securely connect air line to air inlet on the pump.
4.
2
Pull up adjusting knob on top of the regulator to enable adjustment.
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Adjust air pressure, by rotating knob on top of the regulator, until a smooth flow is achieved.
7.
Push in the knob on the regulator to lock setting.
8.
Close ball valve to stop air supply and discharge.
4
6
7 5
Fig. 4
Do not attempt to dismantle Pump. Return to supplier if problem occurs. Tampering with the unit will invalidate warranty.
1
3.
6.
WARNING
INSTALLATION (Reffer “Fig. 1 & 2”) 1. Screw the suction tube onto the pump
Extend telescopic suction tube to the required length.
Open ball valve to start the compressed air suply.
Note: This pump is designed to take maximum pressure of 100 PSI, hence the pump will automatically reduce the pressure to 100 PSI if the applied pressure is more than 100 PSI.
WARNING
2.
5.
8
1 2
Fig. 3
3
EXPLODED VIEW
1
4 2
5
6
7 11
3
8
12
9
10
PARTs LIST
13
REF NO.
Parts Description
Qty.
1
Air Motor
1
2
Pump Outlet
1
3
Bung Adaptor
1
4
Air Regulator
1
5
Ball Valve
1
6
Air Inlet
1
7
Lock Nut
1
8
Telescopic Suction Tube
1
9
Locking Collar
1
10
Check Valve
1
11
Fuel Nozzle (Only in PAOP/1H)
1 1
12
Clamp Assembly (Only in PAOP/1H)
13
Hose (Only in PAOP/1H)
1
14
Hose Clamp SS (Only in PAOP/1H)
2
14
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Troubleshooting (Refer “Exploded view�) PROBLEM
CAUSE
SOLUTION
Air piston does not operate.
Air pressure is too low. The minimum recommended air pressure is 30 PSI
Increase the air pressure to a minimum of 30 PSI
Air piston stalls.
Air piston may be jammed
At very low pressure this can occur and is normal Close and re-open the ball valve (5) If stalling regularly occurs, then re-adjust the regulator (4) to increase air pressure
Frost on air cylinder.
In instances of prolonged pumping the air piston may freeze due to excess water in the air line supply. This may stall the pump
Groz Engineering Tools (P) Ltd. Groz Net Industries Village Kherki Daula, National Highway-8, Gurgaon-122001, Haryana, INDIA Tel Fax E-Mail Url
+91.124.282.7734/40, 2827777 +91.124.2827980, 2827986 india@groz-tools.com www.groz-tools.com
The GROZ name, GROZ logo and the mark are trademarks of Groz Engineering Tools (P) Ltd., India
Close the ball valve (5) for a few minutes to allow the pump to thaw Fit a Filter or Filter/Lubricator to reduce water content in air supply to the pump.