engine2044-54.PDF by Vitaly Gurkin

mUSTARG

SQ44 2044 (EU) 2054 2054 (EU)

SKID-STEER LOADER

PARTS MANUAL PART #917027 Revision F - 05/07

musiiinG Mustang Manufacturing Company, Inc.

ENGINE AND ENGINE CONTROLS

917027/FP0507

P R I N T E D IN U S A

ENGINE AND ENGINE CONTROLS Ref. No.

Part No.

Quantity 2054

Quantity 2044

Description

184218B ENGINE/YANMAR 4TNV88 (SERVICE PARTS LISTED NEXT) 1 1 137500 FILTER/OIL, 182130 FILTER/FUEL, 188636 A L T E R N A T O R , 188586 S T A R T E R , 188497 V-BELT, 184379 B R A C K E T / F U E L P U M P 981-01916A ENGINE/YANMAR 4TNE84 1 981-01889A ENGINE/YANMAR 4TNE88 1 2 040-33581 BRACKET/THROTTLE CABLE 1 1 3 656001 SCREW/CAP M8-1.25 X 20 MM 2 2 4 656110 WASHER/LOCK M10 3 3 5 654004 WASHER/FLAT 5/16 2 2 6 184380B WIRE HARNESS/ENGINE END 1 1 420-35799A WIRE HARNESS/ENGINE END 1 1 055648 TIE/CABLE SHORT 3 3 074091 TIE/CABLE LONG 1 1 7 136226 CLIP/INSULATED 2 2 8 656006 SCREW/CAP M10-1.50 X 20 MM 2 2 9 654028 WASHER/LOCK 7/16 2 2 ii 420-35852 WIRE/GROUND 1 1 i2 075028 CABLE/BATTERY NEGATIVE (-) 1 1 i3 076589 SCREW/CAP WHIZLOCK 3/8-16NC X 1 1 1 i4 070856 NUT/HEX WHIZLOCK 3/8-16NC 5 5 i5 420-34769 CABLE/BATTERY POSITIVE (+) 1 1 i6 090-32042 CABLE/THROTTLE 1 1 i7 200-32287 YOKE 2 1 i8 650648 NUT/HEX #10-32NF 2 2 i9 220-16148 PIN/CLEVIS 1/4X1 2 20 655001 PIN/COTTER 1/16X3/4 2 2i 090-32479 HANDLE/THROTTLE 22 420-34900 GRIP/THROTTLE 23 310-32622 SCREW/CAP 3/8-16NC X 1-3/8 24 400-32476 WASHER/FRICTION 25 124078 WASHER/BELLEVILLE 3/8 26 210-19533 NUT/HEX FLANGED CENTERLOCK 3/8-16NC 27 230-32605 ADAPTER/SPECIAL 28 170-34456 HOSE/HYDRAULIC 29 230-19504 PLUG 1 1 30 REF BATTERY 700 CCA 1 1 3i 160-32899 PLATE/BATTERY SUPPORT 1 160-32860 PLATE/BATTERY SUPPORT 1 32 650834 BOLT/CARRIAGE 1/2-13NC X 1-1/2 1 070856 NUT/HEX WHIZLOCK 3/8-16NC 3 33 390-32773 CLAMP/BATTERY HOLDDOWN 1 1 34 040-33432 STOP/BATTERY 1 1 35 030-19655 BOLT/CARRIAGE 5/16-18NC X 3/4 2 2 36 210-19470 NUT/HEX WHIZLOCK 5/16-18NC 2 2 37 030-31873 BOLT/CARRIAGE 3/8-16NC X 9-1/2 1 1 38 210-19533 NUT/HEX FLANGED LOCK 3/8-16NC 1 1 39 040-33634 BRACKET/RELAY MOUNT 1 1 40 420-35602 RELAY 2 2 4i 650542 SCREW/CAP 1/4-20NC X 1/2 2 2 42 210-19469 NUT/HEX WHIZLOCK 1/4-20NC 4 4 43 420-35569 BREAKER/CIRCUIT 35 A 1 1 44 330-33650 COVER 1 1 45 121480 HEATER/FROST PLUG (CORD P/N ONLY: 121481) (OPTIONAL) 1 1 46 656048 NUT/HEX M8-1.25 1 1 47 210-32082 NUT/HEX M5 1 1 48 650549 WASHER/LOCK #10 1 1 49 650584 WASHER/FLAT #10 1 1 50 420-35171 BOOT/BELLOWS 1 1 5i 061166 CLAMP/HOSE 1 1 52 055648 TIE/CABLE SMALL 1 1 53 210-19470 NUT/HEX WHIZLOCK 5/16-18NC 2 2 54 650704 BOLT/CARRIAGE 5/8-16NC X 1 2 2 55 210-19530 NUT/HEX FLANGED CENTERLOCK 1/2-13NC 1 1 56 651662C SCREW/CAP M6 X 40 MM 1 1 57 656047C NUT/HEX M6 1 1 A) 2044: SN ~ P3141. 2054: SN ~ Q5402. B) 2044: SN P3142 ~. 2054: SN Q5403 ~. C) 2044: SN P4301 ~. 2054: SN V6801 ~ ENGINE IDLE AND HIGH IDLE RPM CHART T Y P E OF ENGINE

IDLE (RPM)

HIGH IDLE (RPM)

4 T N E 8 4 - Mustang 2044

1200±50

3120±50

4TNE84W/SOUND PKG

1200±50

3100±50

4 T N E 8 8 - Mustang 2054

1200±50

3200±50

4 T N V 8 8 - 2044/2054

1200±50

3150±50

4 T N V 8 8 - 2044/2054 W / S O U N D P K G

1200±50

2775±25

P R I N T E D IN U S A

917027/FP0507

FUEL SYSTEM

917027/FP0507

P R I N T E D IN U S A

FUEL SYSTEM Ref. No. 1 2

Part No.

Quantity 2044/2054

Description

3 4

420-34543 420-36041 420-35589 420-34509 130-20364

TANK/FUEL CAP/FUEL C A P / F U E L ANTI-SPILL SENDER/FUEL GAUGE GASKET

1 1 1 1 1

5 9 10 11 12

310-32322 420-34548 073024 170-33837 062023

S C R E W / M A C H I N E #10-32NF X 1/2 WIRE H A R N E S S / F U E L S E N D E R BUSHING V A L V E / S H U T - O F F FUEL CLAMP/HOSE

5 1 2 1 4

420-34933B 420-29746A 081840 184941B 420-34933A

HOSE/FUEL 5/16X31 H O S E / F U E L TANK TO FUEL P U M P FITTING/BARBED H O S E / F U E L R E T U R N T O TANK H O S E / F U E L R E T U R N T O TANK

1 1 1 1 1

16 17 18 19 20

055648 076147 310-32470 390-32814 400-32570

TIE/CABLE CLIP/INSULATED S C R E W / C A P M8-1.25 X 12 MM S T R A P / F U E L TANK WASHER/SPECIAL

3 4 2 1 2

21 22 23 24 25

653010 070856 310-32622 310-19536 654004

NUT/HEX 3/8-16NC NUT/HEX WHIZLOCK 3/8-16NC S C R E W / C A P 3/8-16NC X 1-1/4 S C R E W / C A P 3/8-16NC X 1 W A S H E R / F L A T 5/16

1 1 1 1 2

14 15

A) 2044: S N P3141 AND B E F O R E . 2054: S N Q5402 A N D B E F O R E B) 2044: S N P3142 AND U P . 2054: S N Q5403 A N D UP

P R I N T E D IN U S A

917027/FP0507

MUFFLER/EXHAUST

917027/FP0507

P R I N T E D IN U S A

MUFFLER/EXHAUST Ref. No. 1 2 3 4 5

Part No.

Quantity 2044/2054(A)

Description

058615 071701 073486 076588 130-32198

CLAMP/INSULATED H O S E NUT/LOCK 5/16 U-CLAMP 1-3/4 S C R E W / C A P LOCKING FLANGE 3/8 X 3 / 4 GASKET/EXHAUST

1 8 2 2 1

6 7 8 9 10

131706 174984 174987 174990 175000

ISOLATOR COUPLER/FLEX1-3/4 PLATE/ISOLATOR BRACKET/MUFFLER PIPE/EXHAUST

4 1 2 1 1

11 12 13 14 15

175010 420-35831 654004 654042 656001

BRACKET/EXHAUST SUPPORT MUFFLER W A S H E R / F L A T 5/16 W A S H E R / L O C K E X T E R N A L TOOTH 3/8 S C R E W / C A P M8 X 20 M M

1 1 5 1 5

A) 2044: S N P4301 A N D U P . 2054: S N V6801 A N D U P

Ref. No.

Part No.

Quantity 2044/2054(B)

Description

1 2 3 4 5

420-35831 076588 420-34935 073486 420-35823

MUFFLER S C R E W / C A P WHIZLOCK 3/8-16NC X 3/4 PIPE/EXHAUST FLEXIBLE CLAMP/MUFFLER PIPE/EXHAUST

1 2 1 2 1

6 7 8

130-32198 656048 654024

GASKET/EXHAUST NUT/HEX M8-1.25 W A S H E R / L O C K 5/16

1 4 4

B) 2044: S N P4300 AND B E F O R E . 2054: S N V6800 AND B E F O R E

P R I N T E D IN U S A

917027/FP0507

AIR CLEANER AND WATER BOTTLE

Air Cleaner and Water Bottle Assembly

917027/FP0507

P R I N T E D IN U S A

AIR CLEANER AND WATER BOTTLE Ref. No.

Part No.

Quantity 2044/2054

Description

10 11 12 13

420-35579 420-35019 420-35785 420-35598 420-35599

ASSY/AIR C L E A N E R (INCLUDES ITEMS 10-14) VALVE/VACUATOR COVER ELEMENT ELEMENT/SECONDARY

14 15 16 17 18

REF 420-35587 170-34974 087850 420-19522

BODY CLAMP HOSE/AIR C L E A N E R CLAMP/HOSE CLAMP/HOSE

20 21 22 23 24

230-32704 420-18160 040-33642 650573 064354

NIPPLE INDICATOR/RESTRICTION B R A C K E T / M O U N T AIR C L E A N E R BOLT/CARRIAGE 5/16-18NC X 1 S C R E W / C A P WHIZLOCK 5/16-18NC X 3/4

2 2

25 26 27 28 29

210-19470 420-34828 420-34829 650687 420-33337

NUT/HEX WHIZLOCK 5/16-18NC TANK/COOLANT R E C O V E R Y CAP/COOLANT BOLT/CARRIAGE 5/16-18NC X 3/4 HOSE/OVERFLOW

6 1 1 2 1

062023

CLAMP/HOSE

P R I N T E D IN U S A

917027/FP0507

COOLER WATER SYSTEM

917027/FP0507

P R I N T E D IN U S A

COOLER WATER SYSTEM Ref. No.

Part No.

Quantity 2044

Description

2 3 4 5 6

092164 654028 040-33459 656007 650631

S C R E W / C A P WHIZLOCK1/2-13NC X1-1/4 W A S H E R / L O C K 7/16 MOUNT/ENGINE S C R E W / C A P M10-1.50 X 2 5 M M SCREW/CAP 5/8-11NCX4

4 16 4 16 4

7 8 10 11 12

400-21568 420-34016 654012 071709 170-33424

W A S H E R / S P E C I A L 3/16 MOUNT/RUBBER W A S H E R / F L A T 5/8 NUT/HEX C E N T E R L O C K 5/8-11NC COOLER/OIL

10 4 4 4 1

14 15 16 17 18

654006 654026 653010 040-33784 310-19536

W A S H E R / F L A T 3/8 W A S H E R / L O C K 3/8 NUT/HEX 3/8-16NC B R A C K E T / T O P OIL C O O L E R MOUNT S C R E W / C A P 3/8-16NC X 1

4 4 4 1 2

19 20 21 22 23

071703 040-33785 650491 096511 654006

NUT/HEX C E N T E R L O C K 3/8-16NC B R A C K E T / B O T T O M OIL C O O L E R MOUNT S C R E W / C A P 3/8-16NC X 1-1/4 SPACER W A S H E R / F L A T 3/8

4 1 2 2 2

24 25 26 27 28

230-32319 330-33739 120-32908 070856 650786

FITTING/STRAIGHT A D A P T E R SHROUD/FAN MOUNT/RADIATOR NUT/HEX WHIZLOCK 3/8-16NC BOLT/CARRIAGE 3/8-16NC X 1-1/4

2 1 1 4 8

29 31 32 33 35

160-32870 390-32795 420-35813 420-35814 420-35836

S U P P O R T / E N G I N E AND RADIATOR B R A C K E T / B O T T O M RADIATOR BULB S E A L / B O T T O M RADIATOR BULB S E A L / R E A R GRILLE BULB S E A L / B O T T O M RADIATOR

1 1 1 1 1

37 38 39 40 41

390-32796 420-35832 420-35812 656092 650580

B R A C K E T / T O P RADIATOR BULB S E A L / R E A R GRILLE BULB S E A L / T O P RADIATOR S C R E W / C A P M6-1.00 X 16 MM W A S H E R / F L A T 3/16

1 1 1 4 4

654022

W A S H E R / L O C K 1/4

P R I N T E D IN U S A

917027/FP0507

COOLER WATER SYSTEM

917027/FP0507

P R I N T E D IN U S A

COOLER WATER SYSTEM Ref. No.

Part No.

Quantity 2044/2054

Description

1 2 3 4 5

654028 092164 040-33459 656007 650631

W A S H E R / L O C K 7/16 S C R E W / C A P WHIZLOCK 1/2-13NC X 1-1/4 MOUNT/ENGINE S C R E W / C A P M10-1.50 X 25 MM SCREW/CAP 5/8-11NCX4

16 4 4 16 4

6 7 8 9 10

400-21568 420-34016 654012 071709 170-34842

W A S H E R / S P E C I A L 3/16 MOUNT/RUBBER W A S H E R / F L A T 5/8 NUT/HEX C E N T E R L O C K 5/8-11NC COOLER/OIL S T A N D A R D

10 4 4 4 1

12 13 14 15

170-34928 654006 654026 653010 030-31949

COOLER/OIL HIGH FLOW W A S H E R / F L A T 3/8 W A S H E R / L O C K 3/8 NUT/HEX 3/8-16NC B O L T / S H O U L D E R 3/8-16NC X 1-5/8 S T A N D A R D

1 4 2 2 2

16 17 18 19

030-31941 071703 040-33785 650491 096511

B O L T / S H O U L D E R 3/8-16NC X 1-1/8 HIGH FLOW NUT/HEX C E N T E R L O C K 3/8-16NC B R A C K E T / B O T T O M OIL C O O L E R MOUNT S C R E W / C A P 3/8-16NC X 1-1/4 SPACER

2 2 1 2 2

21 22

184888 184885 190813A 120-32962 070856

SHROUD/FAN FAN/COOLING FAN/COOLING 17" 5-BLADE (EU MODELS) MOUNT/RADIATOR NUT/HEX WHIZLOCK 3/8-16NC

1 1 1 1 4

23 24 26 27 28

650786 160-32870 390-32795 420-35814 420-35836

BOLT/CARRIAGE 3/8-16NC X 1-1/4 S U P P O R T / E N G I N E AND RADIATOR B R A C K E T / B O T T O M RADIATOR BULB S E A L / R E A R GRILLE BULB S E A L / B O T T O M RADIATOR

6 1 1 4 1

29 30 31

656092 650580 654022

S C R E W / C A P M6-1.00 X 16 M M W A S H E R / F L A T 3/16 W A S H E R / L O C K 1/4

4 4 4

A) 2044: S N P4301 AND U P . 2054: S N V6801 AND U P

P R I N T E D IN U S A

917027/FP0507

COOLER WATER SYSTEM

917027/FP0507

P R I N T E D IN U S A

COOLER WATER SYSTEM Ref. No.

Part No.

Quantity 2044/2054

Description

1 2 3 4 5

420-36262 425-34662 425-35945 425-34853 425-34686

RADIATOR CAP H O S E / U P P E R RADIATOR CLAMP H O S E / L O W E R RADIATOR

1 1 1 4 1

6 7 8

310-32370 654024 654004

S C R E W / C A P M8-1.25 X 20 M M W A S H E R / L O C K 5/16 W A S H E R / F L A T 5/16

4 5 4

P R I N T E D IN U S A

917027/FP0507

CYLINDER BLOCK

CYLINDER BLOCK Ref. No. 1

Part No.

Quantity 2044

Description

2 3 4

425-35930 425-36005 REF REF 425-34721

ASSEMBLY/CYLINDER BLOCK ASSEMBLY/CYLINDER BLOCK CYLINDER B L O C K A S S E M B L Y BLOCK/CYLINDER PLUG

5 6 7 8 9

425-34721 425-34722 425-34730 REF REF

PLUG PLUG BOLT/METAL C A P CAP/BEARING CAP/BEARING

10 11 12 13 14

425-34723 425-34724 425-34725 425-34726 425-34732

P L U G / S C R E W 1/8 PLUG PLUG PLUG BUSH/CAMSHAFT

2 8 1

1 1 2 8 1

15 16 17 18 19

REF REF REF 425-34731 REF

BEARING/MAIN BEARING/CRANK/UPPER BEARING/CRANK/LOWER METAL/THRUST BEARING/THRUST/LOWER

5 5 5 2 2

20 21 22 23 24

REF 425-34728 425-34727 425-34729 425-35931

BEARING/THRUST/UPPER P L U G / S C R E W 3/8 GASKET/ROUND BOLT/PLATED M8 X 12 MM SET/MAIN BEARING

2 1 4 4 5

25 26 27 28

REF REF 425-34638 425-35929 425-36006

BEARING/CRANK/UPPER BEARING/CRANK/LOWER STUD/CYLINDER HEAD G A S K E T / C Y L I N D E R HEAD G A S K E T / C Y L I N D E R HEAD

5 5 18 1 -

5 5 18 1

29 30 31 32 33

425-34734 REF REF 425-34735 REF

METAL/MAIN UPPER/MAIN BEARING LOWER/MAIN BEARING METAL/THRUST L O W E R / T H R U S T BEARING

5 5 5 2 2

34 35

REF 425-34733

U P P E R / T H R U S T BEARING BOLT/PLATED M8 X 16 M M

2 2

P R I N T E D IN U S A

1 -

Quantity 2054

160

1 1 1 2 1 1 10 1 4

917027/FP0507

GEAR HOUSING

GEAR HOUSING Ref. No.

Part No.

Description

Quantity 2044

Quantity 2054

1 2 3 4 5

425-34738 425-34739 425-34737 REF 425-34673

F L A N G E / G E A R HOUSING STUD M8 X 2 2 M M HOUSING/GEAR HOUSING/GEAR SEAL/OIL

1 3 1 1 1

6 7 8 9 10

425-34740 425-34741 425-34742 425-34743 425-34772

CAP/OIL S U P P L Y COVER/HO-P GASKET PIPE/KNOCK RETAINER

1 1 1 2 1

11 12 13 14 15

425-34681 425-34750 425-34750 425-34744 425-34745

O-RING/FUEL INJECTION P U M P WASHER/SEAL WASHER/SEAL O-RING O-RING

1 4 2 1

1 4 1 2 1

16 17 18 19 20

425-34729 425-34733 425-34733 425-34746 425-34747

BOLT/PLATED BOLT/PLATED BOLT/PLATED BOLT/PLATED BOLT/PLATED

M8 X 12 M M M8 X 16 MM M8 X 16 MM M8 X 20 M M M8 X 45 M M

4 1 3 2 6

21 22 23 24 25

425-34748 425-34749 425-35206 425-34751 425-34763

BOLT/PLATED M8 X 55 M M BOLT/PLATED M8 X 85 M M NUT/M8 COVER/BLIND O-RING

3 4 3 1 1

425-35164 425-21772 REF

BOLT/PLATED M6 X 16 M M BOLT/PLATED M6 X 12 MM GASKET/LIQUID

2 1

P R I N T E D IN U S A

162

917027/FP0507

FLYWHEEL HOUSING AND OIL SUMP

917027/FP0507

163

P R I N T E D IN U S A

FLYWHEEL HOUSING AND OIL SUMP Ref. No.

Part No.

Quantity 2044/2054

Description

1 2 3 4 5

425-34695 425-34754 425-34756 425-32478 310-32407

PIN/PARALLEL M8 X 16 MM HOUSING/FLYWHEEL CAP/FLYWHEEL COVER BOLT M10 X 25 MM BOLT M10 X 30 M M

2 1 1 6 4

6 7 8 9 10

425-35491 REF REF REF 425-34764

SUMP PLUG SUMP/LUBRICATION OIL WASHER/SEAL SPACER/OIL SUMP

1 2 1 1 1

11 12 13 14 15

425-34733 425-34765 425-34747 425-34695 425-34757

BOLT/PLATED M8 X 16 MM BOLT/PLATED M8 X 25 MM BOLT/PLATED M8 X 45 MM PIN/PARALLEL M8 X 16 MM CASE/OIL S E A L

4 2 24 2 1

16 17 18 19 20

REF 425-34759 425-34760 425-34761 REF

CASE/OIL S E A L SEAL/OIL B O L T / C O L L A R M8 X 30 MM BOLT/PLATED M8 X 35 MM GASKET/LIQUID

1 1 6 3 1

P R I N T E D IN U S A

164

917027/FP0507

CYLINDER HEAD AND BONNET

X-MARKED PARTS A R E NOT SOLD S E P A R A T E L Y

917027/FP0507

165

P R I N T E D IN U S A

CYLINDER HEAD AND BONNET Ref. No.

Part No.

Description

Quantity 2044

Quantity 2054

1 2 3 4

425-34771 REF 425-34797 425-36185 425-35932

PIPE LIFTER/ENGINE BOLT/PLATE M8 X 14 MM HEAD WITH BUSHING/CYLINDER HEAD WITH BUSHING/CYLINDER

1 2 4 1 -

1 2 4 1

5 6 7 8 9

REF REF 425-34642 REF 425-34641

HEAD/CYLINDER CYLINDER HEAD GUIDE/VALVE GUIDE/INTAKE GUIDE/VALVE

1 1 4 4 4

10 11 12 13 14

REF 425-34780 425-34779 425-34640 425-34639

GUIDE/EXHAUST STUD/PLATED M6 X 20 MM PLUG VALVE/INTAKE VALVE/EXHAUST

4 8 2 4 4

15 16 17 18 19

425-34643 425-34644 425-34646 425-34690 425-34645

SPRING/VALVE RETAINER/SPRING COTTER SEAL/VALVE STEM SEAL/VALVE STEM

8 8 8 4 4

20 21 22 23 24

425-34782 425-34647 425-34796 425-34795 425-34783

CAP/VALVE PROTECTOR/NOZZLE SEAT/NOZZLE RETAINER PIN/SPRING M 6 X 12MM

8 4 4 4 2

25 26 27 28 29

425-34781 425-34784 425-34787 425-34788 425-34789

NUT/M6 SHAFT/ROCKER ARM SUPPORT/ROCKER ARM SUPPORT/ROCKER ARM SPRING

8 1 2 3 4

30 31 32 33 34

425-34785 REF REF 425-34790 425-34792

SHAFT/ROCKER ARM SHAFT PLUG ARM/ROCKER SCREW/VALVE

1 1 2 8 8

35 36 37 38 39

REF 425-34791 425-34793 425-34794 425-34765

ARM NUT/M8 STUD/PLATED M8 X 18 MM NUT/LOCK P L A T E D M8 BOLT/PLATED M8 X 25 M M

8 8 3 3 3

40 41 42 43 44

425-34766 425-34774 425-34740 425-34745 425-34769

BOLT/PLATED M8 X 50 M M BONNET CAP/OIL S U P P L Y O-RING BAFFLE/BREATHER

45 46 47 48 49

425-34768 REF 425-34689 425-34767 425-34770

PLATE/SHELTER BONNET GASKET/BONNET COVER/BREATHER O-RING

50 51 52

425-34733 425-34775 425-34776

BOLT/PLATED M8 X 16 M M KNOB O-RING

2 3 3

P R I N T E D IN U S A

166

8 8 3 3 3

917027/FP0507

CAMSHAFT AND DRIVING GEAR

X-MARKED PARTS A R E NOT SOLD S E P A R A T E L Y

917027/FP0507

167

P R I N T E D IN U S A

CAMSHAFT AND DRIVING GEAR Ref. No.

Part No.

Description

Quantity 2044

Quantity 2054

8 8

8 8 1 1 1

1 2 3 4 5

425-34808 425-34809 425-34806 425-34656 REF

TAPPET ROD/PUSH CAMSHAFT METAL/THRUST CAMSHAFT

6 7 8 9 10

425-34807 425-34810 425-34811 425-34812 REF

GEAR/CAMSHAFT K E Y M7 X 14 MM SHAFT/IDLE G E A R G E A R WITH BUSHING GEAR/IDLE

1 1 1 1 1

11 12 13 14

REF 425-34813 425-34747 425-36186 425-34901

BUSHING/IDLE G E A R BUSHING/IDLE G E A R BOLT/PLATED M8 X 45 M M G E A R / F U E L INJECTOR P U M P G E A R / F U E L INJECTOR P U M P

2 1 -

1 1 2 1

425-36187 425-34902 210-32084 425-34733

BOLT/FI-P W A S H E R / S P R I N G M12 NUT/M12 BOLT/PLATED M8 X 16 M M

4 2

1 1 2

16 32

P R I N T E D IN U S A

168

917027/FP0507

CRANKSHAFT AND PISTON

917027/FP0507

169

P R I N T E D IN U S A

CRANKSHAFT AND PISTON Ref. No.

Part No.

Quantity 2044

Description

1 2 3 4 5

425-35935 425-34695 RE 425-34814 425-34810

CRANKSHAFT PIN / P A R A L L E L M8 X 1 6 M M CRANKSHAFT GEAR/CRANKSHAFT K E Y M7 X 14 MM

6 7 8 9 10

REF 425-34815 425-34816 425-34817 425-34818

BALL/STEEL 1/4 PIN/SPRING M 4 X 10 MM V-PULLEY/CRANKSHAFT WASHER BOLT/V-PULLEY

11 12 13 14 15

425-34693 425-34819 REF 425-34694 425-36188

BOLT/FLYWHEEL FLYWHEEL FLYWHEEL GEAR/RING PISTON WITH RING

425-36008 REF 425-35927 425-36007 REF

PISTON WITH RING PISTON RING SET/PISTON RING SET/PISTON RING/TOP

19 20 21 22 23

REF REF 425-35936 425-35937 425-34698

24 25 26 27 28 29 30

Quantity 2054

4 4 4

4 4 4 4

RING/SECOND RING/OIL PIN/PISTON CIRCLIP ROD/CONNECTING

4 4 4 8 4

REF REF 425-34699 425-34659 425-34660

ROD/CONNECTING BUSHING/PISTON PIN BUSHING/PISTON PIN BOLT/CONNECTION R O D B E A R I N G / C R A N K PIN

4 4 4 8 4

31 32

REF 425-36189 425-36009 REF 425-36190

BEARING PISTON WITH RING PISTON WITH RING PISTON RING SET/PISTON

8 4 4 -

33 34 35 36

425-36010 REF REF REF 425-34822

RING SET/PISTON RING/TOP RING/SECOND RING/OIL BEARING/PIN

8 4 4 4 -

REF

BEARING

16 17

P R I N T E D IN U S A

170

4 4 4 4

4 4 4 4 4

917027/FP0507

SUCTION MANIFOLD

917027/FP0507

171

P R I N T E D IN U S A

SUCTION MANIFOLD Ref. No.

Part No.

Quantity 2044/2054

Description

1 2 3 4 5

425-34798 425-34651 425-34728 425-34761 425-34802

MANIFOLD/INTAKE GASKET/NON-ASBESTOS P L U G / S C R E W 3/8 BOLT/PLATED M8 X 35 MM HEATER/AIR

1 1 1 5 1

6 7 8 9 10

425-34803 425-34649 425-34804 425-34805 425-34800

GASKET/AIR HEATER GASKET/NON-ASBESTOS BEND BOLT/PLATED M8 X 40 MM BOLT/PLATED M8 X 80 MM

1 1 1 2 2

P R I N T E D IN U S A

172

917027/FP0507

EXHAUST MANIFOLD

917027/FP0507

173

P R I N T E D IN U S A

EXHAUST MANIFOLD Ref. No. 1 2 3

Part No.

Description

Quantity 2044

Quantity 2054

425-34799 425-34653 425-35206 425-35163 425-34800

MANIFOLD/EXHAUST G A S K E T / E X H A U S T MANIFOLD NUT/M8 NUT/M8 WITH W A S H E R BOLT/PLATED M8 X 80 M M

1 1 2 6

5 6

425-34801 425-35437

STUD/M8 X 22 M M S T U D / P L A T E D M8 X 80 M M

4 2

P R I N T E D IN U S A

174

917027/FP0507

LUBRICATION OIL SYSTEM

917027/FP0507

175

P R I N T E D IN U S A

LUBRICATION OIL SYSTEM Ref. No. 1 2 3 4 5

Part No. 425-35939 REF REF REF REF

PUMP/LUBRICATION OIL BODY PIN M 4 X 8 M M VALVE/RELIEF ROTOR

6 7 8 9 10

REF REF REF REF REF

ROTOR/INNER SHAFT/PUMP ROTOR/OUTER PIN GEAR/PUMP

11 12 13 14 15

REF REF REF 425-34825 425-34828

SPRING PLUG PIN/SPRING M 4 X 8 M M GUIDE/DIPSTICK GASKET/NON-ASBESTOS

16 17 18 19 20

425-34829 REF REF REF 425-34761

21 22 23 24 25

Quantity 2054

Quantity 2044

Description

PIPE/OIL INLET INLET PIP FLANGE BOLT/PLATED M8 X 35 M M

1 1 2

425-34830 425-34831 425-34635 425-35940 425-34833

BRACKET/STRAINER GASKET/NON-ASBESTOS FILTER/OIL BOLT/STRAINER NUT

1 1 1 1 1

26 27 28 29 30

425-34744 425-34746 425-34684 425-34835 425-34834

O-RING BOLT/PLATED M8 X 20 M M SWITCH/OIL P R E S S U R E BOLT/PIPE JOINT PIPE/LUBRICATING OIL

1 3

31 32 33 34 35

REF REF REF 425-36191 425-34836

JOINT JOINT PIPE BOLT WITH S E A L W A S H E R BOLT/PIPE JOINT

425-36192 425-34727 425-36192 425-34727 425-34837

WASHER/SEAL WASHER/SEAL WASHER/SEAL WASHER/SEAL GASKET/ROUND

39 40 41 42

425-34701 425-34823 425-34824 425-34826 425-35941

GASKET/PUMP BOLT M6 X 25 M M DIPSTICK GUIDE/DIPSTICK GUIDE/DIPSTICK

43 44

425-34827 425-34733

O-RING BOLT/PLATED M8 X 16 MM

37 38

P R I N T E D IN U S A

176

1 2 1 1 1 1 1 1 3

917027/FP0507

COOLING WATER SYSTEM

X-MARKED PARTS A R E NOT SOLD S E P A R A T E L Y

917027/FP0507

177

P R I N T E D IN U S A

COOLING WATER SYSTEM Ref. No. 1 2 3 4 5

Part No.

Quantity 2044/2054

Description

425-34777 425-35977 REF REF REF

PLUG PUMP/WATER BODY/WATER PUMP GASKET PLATE

6 7 8 9 10

REF REF REF REF REF

IMPELLER SHAFT WITH BEARING SEAT/PULLEY SEAL/MECHANICAL P L U G / S C R E W 3/8

11 12 13 14 15

REF 425-34728 REF 425-34703 425-34838

S C R E W M6 X 15 M M P L U G / S C R E W 3/8 P L U G / S C R E W 1/4 GASKET/WATER PUMP BOLT/PLATED M8 X 60 M M

16 17 18 19 20

425-35942 425-34704 425-36018 425-34705 425-34849

COVER/THERMOSTAT GASKET/NON-ASBESTOS THERMOSTAT GASKET/NON-ASBESTOS GASKET

21 22 23 24 25

425-34746 425-35943 425-35944 425-34733 425-34688

BOLT/PLATED M8 X 20 M M JOINT O-RING BOLT/PLATED M8 X 16 MM V-BELT

26 27 28 29

425-34839 184885B 420-34940A 425-34842 425-35450

V-PULLEY/WATER PUMP FAN/COOLING FAN/COOLING SPACER BOLT M6 X 25 M M

30 31 32 33

425-36264 425-34851 425-34707 425-34683

ASSEMBLY/DRAIN COCK PLUG GASKET SWITCH/WATER T E M P E R A T U R E

2 1

A) 2044: S N P3141 AND B E F O R E . 2054: S N Q5402 A N D B E F O R E B) 2044: S N P3142 AND U P . 2054: S N Q5403 A N D UP

P R I N T E D IN U S A

178

917027/FP0507

FUEL INJECTION PUMP

917027/FP0507

179

P R I N T E D IN U S A

FUEL INJECTION PUMP Ref. No. 1

Part No.

Description

Quantity 2054

1 1 1 2

1 1 1 2 1 1 1

425-36193 425-36011 REF REF 425-35465

PUMP/FUEL PUMP/FUEL PUMP/FUEL BODY/FUEL STUD/FEED

425-36194 425-34856 425-34857 425-36195 425-34858

CAMSHAFT CAMSHAFT BALL BEARING/THRUST SUPPORT/CAMSHAFT SUPPORT/CAMSHAFT

1 1 1 -

8 9 10 11 12

425-34859 425-35947 REF REF 425-34860

KEY P L U N G E R WITH B A R R E L BARREL PLUNGER PIN/LOCKING B A R R E L

1 4 4 4 4

13 14 15 16 17

425-34861 425-34862 425-34863 425-34864 REF

RETAINER SPRING S H O E / P L U N G E R SPRING/PLUNGER TAPPET GUIDE/ROLLER

4 4 4 4 4

18 19 20 21 22

REF REF REF REF REF

BOLT/ADJUSTING ROLLER ROLLER/INNER ROLLER PIN/ROLLER

4 4 4 4 4

23 24 25

425-34868 425-34678 425-36196 425-35948 REF

TAPPET/LOCKING O-RING VALVE/DELIVERY VALVE/DELIVERY SEAT

4 4 4 4

REF 425-36197 425-34709 425-36198 425-34869

VALVE SPRING/DELIVERYVALVE SPRING/DELIVERYVALVE G U A R D / D E L I V E R Y VALVE GUARD/DELIVERY VALVE

4 4 4 -

4 4 4

425-34710 425-34677 425-36199 425-34870 425-34871

GASKET/DELIVERY O-RING/DELIVERY STOPPER/VALVE STOPPER/VALVE LOCKING (A)

4 4 4 2

34 35 36 37 38

425-34872 425-34873 425-34874 425-34899 425-34875

LOCKING (B) DEFLECTOR CHECK BOLT/DEFLECTOR PLUG SHIM SET/ADJUSTING

39 40 41 42 43

REF REF REF REF 425-34876

SHIM SHIM SHIM SHIM RACK/CONTROL

44 45 46 47 48

425-34877 425-34878 425-34711 425-34879 425-34880

BUSHING/RACK SPACER/AUXILIARY SPRING CIRCLIP PINION/CONTROL SCREW/PINION

4 4

49 50 51 52 53

425-34881 425-34882 425-34680 425-34883 425-34884

PINION PLUG O-RING SPRING/RACK PACK/SHIM

4 1 1 1 4

54-71

REF

SHIM

2 3 4 5 6 7

26 27 28 29 30 31 32

INJECTION INJECTION INJECTION INJECTION P U M P PUMP

Quantity 2044

1 4 4 4 4

Parts List Continued On Next Page P R I N T E D IN U S A

180

917027/FP0507

FUEL INJECTION PUMP

917027/FP0507

181

P R I N T E D IN U S A

FUEL INJECTION PUMP (Continued from previous page) Ref. No.

Part No.

72 73 74 75 76

425-34885 425-34712 425-34886 425-34887 425-34888

COVER GASKET COVER/SIDE GASKET RACK/LOCKING

77 78 79 80 81

REF 425-34889 425-34890 425-35949 425-34968

LABEL/CAUTION SPACER SPACER WASHER/SEAL WASHER/SPRING

82 83 84 85 86

425-34891 425-34892 425-34893 425-34894 425-34897

WASHER/SPRING PIN/SPRING M 5 X 10 MM BEARING/BALL O-RING S C R E W M5 X 10 M M

87 88 89 90 91

425-34898 425-34895 656047 425-36200 REF

S C R E W / M 6 X 16 M M BOLT/PLATED M5 X 30 M M NUT M6 FLANGE FLANGE

92 93 94 95 96

425-34902 210-32084 REF REF 425-34714

WASHER/SPRING NUT M12 LABEL/ENGINE MODEL PUMP/FUEL GASKET

97 98

425-34713 REF

PUMP/FUEL FEED GOVERNOR

P R I N T E D IN U S A

Quantity 2044

Description

182

Quantity 2054

2 2 1 1 11

4 2 2

917027/FP0507

GOVERNOR

X-MARKED PARTS A R E NOT SOLD S E P A R A T E L Y

917027/FP0507

183

P R I N T E D IN U S A

GOVERNOR Ref. No.

Part No.

Quantity 2044/2054

Description

1 2 3 4 5

REF 425-34678 REF 425-35950 425-35951

GOVERNOR O-RING CASE/GOVERNOR PACKING COVER

6 7 8 9 10

425-35952 425-34941 425-34942 425-34943 425-34948

PACKING LINK LINK LINK WEIGHT/GOVERNOR

11 12 13 14 15

REF REF REF 425-34949 425-35953

WEIGHT P I N / G O V E R N O R WEIGHT S U P P O R T / G O V E R N O R WEIGHT SLEEVE SLEEVE

16 17 18 19 20

425-35954 425-34950 REF REF 425-34951

SLEEVE SHAFT/CONTROL SHAFT HOOK SPACER/SHAFT

21 22 23 24 25

REF REF REF 425-34954 425-34981

SPACER SPACER SPACER BOLT/REVOLUTION LIMIT BOLT/IDLE LIMIT

26 27 28 29 30

425-34955 REF REF REF REF

SPACER SPACER SPACER SPACER SPACER

31 32 33 34-43 44

425-36001 425-35955 425-35347 REF REF

SHAFT/GOVERNOR LEVER LEVER/GOVERNOR SET/SHIM SHIM LEVER

45 46 47 48 49

REF REF 425-35956 REF REF

LEVER A/GOVERNOR LEVER B SPRING SHIFTER BUSHING

50 51 52 53 54

REF REF REF REF REF

FITTING HOOK/TENSION L E V E R PIN CIRCLIP BOLT/PLATED M5 X 10 MM

55 56 57 58 59

REF REF 425-35352 425-34964 425-34965

BOLT/PLATED M6 X 10 MM S P R I N G / W A S H E R M5 RETAINER/SHAFT BOLT/WASHER NUT/LOCK M6

60 61 62 63 64

425-34966 425-35957 425-35958 425-35959 425-34971

W A S H E R M4 WASHER/SEAL WASHER/SEAL WASHER/SEAL W A S H E R M12

2 1

425-35960

PIN/SNAP M4

2 2 2 2 2

Parts List Continued On Next Page

P R I N T E D IN U S A

184

917027/FP0507

GOVERNOR

X-MARKED PARTS A R E NOT SOLD S E P A R A T E L Y

917027/FP0507

185

P R I N T E D IN U S A

GOVERNOR (Continued from previous page) Ref. No.

Part No.

Quantity 2044/2054

Description

66 67 68 69 70

425-34975 425-35961 425-35263 425-35263 425-35263

PLUG O-RING BOLT/PLATED M6 X 10 MM BOLT/PLATED M6 X 10 MM BOLT/PLATED M6 X 10 MM

1 1 1 1 4

71 72 73 74 75

425-35962 425-34977 425-34984 425-34978 425-34679

BOLT/PLATED M6 X 14 MM BOLT/PLATED M6 X 20 MM NUT/LOCK M6 NUT/LOCK M12 O-RING

2 6 1 2

76 77 78 79 80

425-35206 425-34952 425-34961 425-34668 425-35925

NUT M8 LEVER/CONTROL SPRING/FUEL CONTROL SPRING/GOVERNOR SOLENOID/STOP

81 82 83 84 85

425-34963 425-35964 425-35965 REF REF

NUT/CAP M12 BOLT/FUEL C O N T R O L ASSEMBLY/ANGLEICH CASE/ANGLEICH SHIFTER/ANGLEICH

86 87 88 89 90

REF REF REF REF REF

SPRING/ANGLEICH NUT SET/SHIM SHIM/FUEL C O N T R O L SHIM

91 92-104 105 106 107

REF REF REF REF 425-35368

SHIM/FUEL C O N T R O L SHIM W A S H E R M5 CIRCLIP LEAD (2044 M O D E L S ONLY)

108

425-35371

WIRE (2044 M O D E L S ONLY)

P R I N T E D IN U S A

186

917027/FP0507

FUEL INJECTION VALVE

917027/FP0507

187

P R I N T E D IN U S A

FUEL INJECTION VALVE Ref. No.

Part No.

Quantity 2044/2054

Description

1 2 3 4 5

425-35966 425-35967 REF REF 425-34903

V A L V E / F U E L INJECTION NOZZLE/FUEL INJECTION VALVE/NOZZLE BODY/NOZZLE NUT/NOZZLE C A S E

4 4 4 4 4

6 7 8 9 10

425-34904 REF REF 425-34666 425-34905

HOLDER/NOZZLE BODY/NOZZLE HOLDER PIPE/FUEL R E T U R N SPRING/NOZZLE SEAT/NOZZLE SPRING

4 4 4 4 4

11 12 13 14-19 20

425-34906 425-34907 425-34667 REF 425-35452

PLATE/STOP PIN PACK/SHIM SHIM RETAINER/INJECTION

4 8 4 4 2

21 22 23 24 25

REF REF 425-35305 REF 425-34910

CLAMP/UPPER CLAMP/LOWER BOLT/HEX S O C K E T M4 X 14 MM PIPE #1-4/FUEL INJECTION PIPE/FUEL INJECTION

26 27 28 29 30

425-34911 425-34912 425-34913 425-34674 425-34932

PIPE/FUEL PIPE/FUEL PIPE/FUEL PIPE/FUEL PIPE/FUEL

31 32 33 34 35

425-34933 425-34929 425-34934 REF REF

JOINT CAP VALVE/CHECK SET/SHIM SHIM

36 37 38 39 40

REF REF REF REF REF

SHIM BODY/CHECK VALVE SPRING BALL/STEEL 1/4 PLUG

41 42

425-34935 425-34928

GASKET/ROUND C L A M P M8

P R I N T E D IN U S A

PIPE

2 2 4

INJECTION INJECTION INJECTION RETURN

2 9

188

917027/FP0507

FUEL FILTER AND MOUNT

X-MARKED PARTS A R E NOT SOLD SEPARATELY

917027/FP0507

189

P R I N T E D IN U S A

FUEL FILTER AND MOUNT Ref. No.

Part No.

Quantity 2044/2054

Description

1 2 3 4 5

425-35973 425-34920 425-34921 425-34636 REF

STRAINER/FUEL VALVE/TAPER SPRING/TAPER VALVE ELEMENT/FUEL BODY/STRAINER

6 7 8 9 10

425-34922 425-34923 425-34924 425-34925 425-34926

LEVER CUP/STRAINER RING/RETAINING SPRING S C R E W M4

11 12 13 14 15

425-34744 425-34827 425-34927 425-34914 425-34915

O-RING O-RING O-RING BOLT/PIPE JOINT JOINT/PIPE

16 17 18 19 20

425-35959 425-36201 REF 425-34916 040-33701

WASHER/SEAL FO-T C M P PIPE/FUEL C L A M P M12 BRACKET/FILTER

2 3 3 6 1

21 22 23 24 25

310-32370 654004 656006 654006 310-32661

S C R E W / C A P M8-1.25 X 20 MM W A S H E R / F L A T 5/16 S C R E W / C A P M10-1.50 X 20 MM W A S H E R / F L A T 3/8 S C R E W / C A P M8-1.25 X 160 MM

2 2 2 2 1

26 27

654024 656048

W A S H E R / L O C K 5/16 NUT/HEX M8

1 1

P R I N T E D IN U S A

190

917027/FP0507

STARTING MOTOR

X-MARKED PARTS A R E NOT SOLD S E P A R A T E L Y

917027/FP0507

191

P R I N T E D IN U S A

STARTING MOTOR Ref. No.

Part No.

Quantity 2044/2054

Description

1 2 3 4 5

425-35508 425-35891 425-35892 425-35893 425-35894

MOTOR/STARTING ARMATURE BEARING/BALL BEARING/BALL (2) W A S H E R KIT/THRUST

6-9 10 11 12 13

REF 425-35895 REF REF REF

WASHER/THRUST S T O P P E R KIT/PINION STOPPER/PINION CLIP/PINION S T O P P E R COIL/FIELD

14 15 16 17 18

REF REF 425-35896 425-35897 425-35898

COIL/FIELD BRUSH COIL/FIELD SCREW/POLE CORE BRUSH

19 20 21 22 23

425-35899 425-35900 425-35901 425-35902 425-35903

COVER/REAR BOLT/GROUND HOLDER BRUSH SPRING/BRUSH

24 25 26 27 28

425-35904 425-35905 425-35975 425-35906 REF

BEARING/CENTER SEAL/OIL BEARING/NEEDLE SHAFT/GEAR INNER

29 30 31 32 33

425-35907 425-35908 425-35909 425-35910 425-35911

PINION SWITCH/MAGNETIC CASE/GEAR METAL/GEAR CASE L E V E R SET/SHIFT

34 35 36 37-39 40

REF REF 425-35912 REF 425-35913

LEVER/SHIFT PIN/SHIFT L E V E R SET/DUST C O V E R COVER BOLT/THROUGH

41 42 43 44 45

425-35915 425-35916 425-35165 425-35176 425-35914

S C R E W M4 COVER/TERMINAL BOLT/PLATED M6 X 30 M M BOLT/PLATED M6 X 45 M M BOLT M 5 X 12 M M

2 1 3 2 2

425-35000

BOLT/PLATED M 1 2 X 2 5 M M

P R I N T E D IN U S A

192

917027/FP0507

ALTERNATOR

917027/FP0507

193

P R I N T E D IN U S A

ALTERNATOR Ref. No.

Part No.

1 2 3 4 5

162391 425-35774 425-35775 425-35776 425-35777

ALTERNATOR ROTOR BEARING/BALL STARTER COVER/REAR

6 7 8 9 10

425-35778 425-35779 425-35780 425-35781 425-35782

COVER/REAR REGULATOR/BRUSH BRUSH GUIDE/FAN SIDE DIODE

11 12 13 14 15

425-35783 425-35784 425-35785 425-35786 425-35787

CONDENSER BOLT BOLT WIRE/LEAD COVER/FRONT

16 17 18 19 20

425-35788 425-35789 425-35790 425-35791 425-35792

RETAINER/BEARING BEARING/BALL SCREW/KIT PULLEY NUT/PULLEY

21 22 23 24 25

425-35793 425-35997 425-35998 425-35206 425-35999

BOLT/THROUGH SPACER BOLT M 8 X 105 M M NUT M8 ADJUSTER/V-BELT

26 28

425-35026 425-34766

BOLT M8 X 25 M M BOLT/PLATED M8 X 50 M M

P R I N T E D IN U S A

Quantity 2044/2054

Description

194

917027/FP0507

GASKET SET

917027/FP0507

195

P R I N T E D IN U S A

GASKET SET Ref. No. 1

Part No.

Description

Quantity 2044

Quantity 2054

425-36205 425-36320 425-35929 425-36006 425-34742

SET/GASKET SET/GASKET G A S K E T / C Y L I N D E R HEAD G A S K E T / C Y L I N D E R HEAD GASKET

1 1 1

4 5 6 7 8

425-34681 425-34645 425-34647 425-34796 425-34689

O-RING/FUEL INJECTION P U M P SEAL/VALVE STEM PROTECTOR/NOZZLE SEAT/NOZZLE GASKET/BONNET

1 4 4 4 1

9 10 11 12 13

425-34649 425-34651 425-34653 425-34803 425-34690

GASKET GASKET/INTAKE MANIFOLD G A S K E T / E X H A U S T MANIFOLD GASKET/AIR HEATER SEAL/VALVE STEM

1 1 1 1 4

14 15 16 17 18

425-34701 425-34828 425-34831 425-34703 425-34704

GASKET/LUBRICATING OIL P U M P GASKET GASKET GASKET/WATER PUMP GASKET

1 1 1 1 1

19 20 21 22 23

425-34705 425-34849 REF 425-35959 425-34750

GASKET GASKET/THERMOSTAT CASE W A S H E R / S E A L 16S (NOT USED) W A S H E R / S E A L 12S W A S H E R / S E A L 8S

1 1 1 2 7

24 25 26 27 28

425-35944 425-34935 425-34837 425-34727 425-34707

O-RING G-30 G A S K E T / R O U N D 12 G A S K E T / R O U N D 10 GASKET/ROUND 8 G A S K E T 16

1 2 2 4 2

1 2 2 2

29 30 31 32 33

425-34827 425-34763 425-34776 425-34744 425-34745

O-RING1A P-10A O-RING 1 A S - 2 4 O-RING 1 A P - 1 2 O-RING 1AP-16 O-RING 1 A P - 3 2

1 1 3 3 2

34 35

425-34770 425-34714

O-RING 1 A S - 5 0 GASKET

1 1

1 -

P R I N T E D IN U S A

196

917027/FP0507