BULLETIN A-215
77/78 FLANGED FULL BORE BALL VALVE
VALVES
LTD
Kfar Hanassi, Upper Galilee 1 Israel T e l : 9 7 2 - 6 - 6 9 1 4 9 1 1 F a x : 9 7 2 - 6 - 6 9 1 4 9 0 2 E-Mail: h a b o n i m @ n e t v i s i o n . n e t . i l
DN15 - DN200
Service
Steam, Thermal Fluid, LP-Gas, Dry Chlorine, Oxygen, Ammonia, Vacuum, Sour Gas and others Stainless Steel, Carbon Steel, Alloy-20 (others on request)
Materials ISSUE: 00-04/98
INDUSTRIAL
Size Range
Flange Connection 77 Series - DIN PN16 F1,F4, F5 Application Certifications Operation
78 Series - DIN PN40 F1,F4, F5 Chemical, Petrochemical, Oil and Gas production, Refining, Pulp & Paper, Food Industry and others API 607 4Th Edition & BS 6755 Part 2 Fire Testing Wrench or Gear operated, Actuated
77/78 SERIES
2
The 77/78 Series are HABONIM flanged full bore ball valves in pressure rating of PN16 and PN40. Ideal for conditions which require maximum flow capacity with minimum pressure drop, HABONIM full bore valves offer tight shutoff, long service life and high durability with exceptional performance in many service applications under the most severe working conditions.
Construction Valves DN15 to DN25 are one piece design. Valve DN40 to DN200 are two piece design. Valve mounting platforms for attaching actuators or gears are in accordance with ISO 5211 (standard).
Seats Flexible seat design provides tight shutoff at high and low pressures, reduce wear and valve torque. A wide range of seat materials are available. Standard seat materials are Virgin PTFE, 15% glass filled PTFE or carbon filled PTFE. For other seat materials, please refer to Bulletin T-624 or consult with Habonim.
Stem The valve stem assemblies have blowout proof stems which have live loaded spring washers to compensate for pressure and temperature surges and wear.
Fire Safe Valves Fire Safe valves are designed and tested to the requirements of API 607 4th Edition and to BS 6755 Part 2 specifications. Valves for fire safe application are identified by the prefix "AF". Certificates for Fire Safe valves, if necessary, - should be requested. Will be provided upon request.
All fire safe valves are fitted with flexible graphite body and stem seals. The valves contain soft seat rings. In the event of fire, a secondary metalic machined ring comes in contact with the ball and prevents leakage through the valve port. The stem incorporates a machined ring shaped surface which will prevent leakage, once the thrust seal has been burned off.
Special Service Ball A highly polished solid ball with a pressure relief hole in the stem slot to equalise the pressure in the body cavity ensures tight shutoff and long ser vice life.
Body and Trim Materials The standard valve body materials are 316 Stainless Steel, Carbon Steel grades WCB and LCB, and Alloy20. Other materials are available. Standard trim material is 316 Stainless Steel. Trim material such as HastelloyC, Alloy-20, Monel and other materials are available for specific applications.
Antistatic The valve stem has a built in antistatic device which ensures continuous electrical contact of stem-to-ball and stem-to-body .
Finish Carbon Steel valves are phosphate and oil dipped. Stainless Steel valves are natural finish.
Assembly and Packaging
Valve Sizing Table with 'Compact' Actuator
Valves are assembeled in a clean enviroment assembly room and 100% pressure leak tested. Each valve is individually tagged for traceability and can be provided with certification.
PN16 and PN40 with PTFE Seats
Valve Installation Habonim flanged valves are delivered in the open position and with flange protection covers. Actuated valves are in the Fail-Safe position. Remove covers only prior to installation. Flanged valves are installed directly into the pipe line. Follow the standard bolt tightening patterns, using the recomended torque figures for safe operation. Keep the valve in the open position at all times. It is recommended to flush the pipe line before operating the valve, to prevent seat damage. 1
1
Valves prepared for special services such as Dry Chlorine, Oxygen, Hydrogen Peroxide, Ammonia, Vacuum, Steam, Thermal fluids and low temperature service are in accordance with the relevant standards. Valves are approved to UL-125 for Liquid Petroleum Gas. Sour gas service valves are to NACE MR-0175-97. Ask for the relevant bulletins for all these applications.
Other available accessories Extended handles for valves. Fugitive emission kits for hazardous fluids. Locking devices for securing valve postion.
7
1
3
2
3
4
7 6
4 Bolts
12
Valve Sizing Table is based on normal working conditions. Valve torque values are calculated from tests using water at room temperature and using Virgin PTFE seats. For other seat material and air pressure, please consult factory. Refer to our Compact Pneumatic Actuator cataloge for more details.
12 Bolts
Actuation All the valves mounting flanges are in accordance with ISO 5211 standard and are suitable for accommodating quarter turn actuators (pneumatic or electric) for valve automation. Valves can be operated for On-Off or throttling application with the Habonim Compact pneumatic actuator. Limit Switches for automation are available, also for hazardous classified areas. Flanged V-Port valve Control Packages utilizing positioners mounted on the Compact actuator provide precise control for many process applications. Size range include DN15 to DN40.
Mounting Actuators and Gear Operators When preparing a hand operated valve for actuation, make sure to follow the instructions below. DN15-DN40 Undo the wrench nut and serrated washer. Remove the handle. Replace the nut and washer and retighten.
Declutchable gear operators for actuated valves.
Limit switches for on-off indication.
H15-1B2 H20-2C H20-2C H25-2C H30-2C H35-2C H45-2C H60-2C CONSULT
H20-2A2B H25-2A2B H25-2A2B H30-2A2B H35-2A2B H45-2A2B H60-2A2B H75-2A2B CONSULT
2
Manual gear Operators for large valves.
Spring return handle (Dead man lever) using the Habonim Compact spring return actuator fitted with a handle extension.
H15 H15 H20 H20 H25 H30 H35 H60 H75
6
8
8 Bolts
H15 H20 H20 H25 H25 H35 H45 H60 H75
Spring Return (SR) 4.1 bar 5.5 bar
10
4
2
15 20 25 40 50 80 100 150 200
Double Acting (DA) 5.5 bar 4.1 bar
3
9
5
8
VALVE SIZE
Additional Accessories with Actuated Valves
11
5
4
Secondary sealing
77/78 SERIES
7
Undo the wrench screw and washer and remove DN50-DN100 the handle.
Standard Namur Interface for Solenoids
Limit Switchbox with I/P Positioner with Feedback Retransmition Namur Connections
Locking Device LLP (Locked in Last Position) Spring loaded locking devices can be fitted easily to the valve,with locking facility in closed or open position.The Locking Device can be fitted when valve is in-line. Available in sizes DN15 to DN40.
Amongst the applicable standards Flanges: Face to Face: Design: Antistatic: Pressure Tests: Fire Tests:
DN150-DN200
Certificates:
DIN 2501 DIN 3202 F1, F4, F5 DIN 3357 BS 5351 DIN 3230, BS 6755 Part 1, API 598 API 607 4th Edition BS 6755 Part 2 ISO -10474 (DIN EN 10204)
77/78 SERIES M A N UA L
A N D
P N E U M AT I C
VALVE SIZE
GEAR SIZE
B
C
D
E
80
HK48 HK70 HK48 HK70 HK48 HK70 HK70
178 205 178 205 178 205 205
189 189 213 213 279 279 348
67.0 78.5 67.0 78.5 67.0 78.5 78.5
328 339 352 363 418 429 498
100 150 200
6
O P E R AT E D
DN80 - DN200 Valves with Manual Gear Operator
77/78 SERIES
3
VA LV E S
Pressure / Temperature Graph 2
D
lb/in
bar
800
E C
700
*DA
*SR
15
H15 H20 H25 H20 H25 H30 H20 H25 H30 H35
80.5 93.0 121 93.0 121 142 93.0 121 142 172
106 122 154 122 154 176 122 154 176 215
20
25
C
D
E
79.5 79.5 79.5 87.0 98.5 98.5 90.0 102 102 102
60.0 67.0 84.0 60.0 84.0 96.0 67.0 84.0 96.0 122
146 156 173 164 192 203 167 196 207 236
Pressure
B
ACT. SIZE
B BB
DN15 - DN25 Valves with the Compact Pneumatic Actuator
ACT. SIZE
*DA
*SR
40
H20 H25 H30 H35 H25 H30 H35 H30 H35 H45 H60 H75 H35 H45 H60 H75 H45 H60 H75 H60 H75
93.0 121 142 172 121 142 172 142 172 201 264 321 172 201 264 321 201 264 321 264 321
122 154 176 215 154 176 215 176 215 262 343 422 215 262 343 422 262 343 422 343 422
50
80
100
150
200
B VALVE ACT. SIZE SIZE *DA *SR 80
100
150
200
H30 H35 H45 H60 H75 H35 H45 H60 H75 H45 H60 H75 H60 H75
142 172 201 264 321 172 201 264 320 201 264 321 264 321
176 215 262 343 422 215 262 343 422 262 343 422 343 422
* DA is Double Acting actuator
C
D
189 189 189 209 209 213 213 233 233 279 279 279 348 348
96.0 122 145 195 243 122 145 195 243 145 195 243 195 243
C
D
108 108 108 108 142 142 142 189 189 189 209 209 213 213 233 233 279 279 279 348 348
67.0 84.0 96.0 122 84.0 96.0 122 96.0 122 145 195 243 122 145 195 243 145 195 243 195 243
E 441 472 499 588 642 496 255 613 666 589 659 712 728 781
F
G
13.0 16.0 20.0 25.0 25.0 16.0 20.0 25.0 25.0 20.0 25.0 25.0 25.0 25.0
133 133 133 148 148 133 133 148 148 133 148 148 148 148
* SR is Spring Return actuator
* All dimensions on this page are in mm.
PN40 WCB Class 300 WCB
40
500
T
30
300
D D
PN16 WCB Class 150 WCB
20
ØJ
222 222 222 308 308 222 222 308 308 222 308 308 308 308
305 305 305 457 457 305 305 457 457 305 457 457 457 457
T
Virgin PTFE
R
Glass Filled PTFE
P
Carbon Filled PTFE
Other seats are available on request.
10 100
EE
lb/in
2 0
0
bar °C
H
P
PN16 1.4408 Class 150 CF8M
E 185 202 213 242 235 247 275 295 323 346 415 469 347 369 440 493 436 486 539 555 608
PN40 1.4408 Class 300 CF8M
R
400
200
C B
VALVE SIZE
The pressure/ temperature rating is determined by the valve flanges and by the seat rating. Temperature ranges from -48°C to 300°C (-54°F to 572°F).
50
600
VALVE SIZE
54
°F
230 -30
0
0
50
50
100
150
100
200
250
150
200
300 350 400
260 250
450
500
350
300
550
600 650
Temperature BB
DN40 - DN200 (11/2" - 8") Valves with the Compact Pneumatic Actuator
Valve Cv Values
Valve Options Some of the various valve options and accessories that Habonim has available are shown below. For more information and other options, consult with Habonim.
DD
EE
FLOW COEFFICIENTS
VALVE SIZE
mm
Cv
Kv
15
30
26
20
50
43
25
100
86
250
216
CC
40
B
DN80 - DN 200 Valves with Declutchable Gear Operators and the Compact Pneumatic Actuator
Steam Jackets
50
480
414
80
1300
1120
100
2400
2070
150
5400
4660
200
10000
8620
Cv- flow in US GPM, pressure in psi Kv- flow in m 3 /hr, pressure in bar Valve flow rates are determined in full open position with water temperature of 15 C° (60 F°)
D
Valve Torque figures E
G
¯J
F
SIZE Nm in.lb
C
H
Extended Handle
Fugitive Emission with 'Compact' actuator
Extended Gear Operator
SIZE Nm in.lb
90
797
15
10
89
80
20
15
133
100 160 1416
25
20
177
150 450 3983
40
30
266
200 1100 9735
50
40
354
Valve torque figures were determined from controlled laboratory tests and should be used as guidance only. Please consult with factory for specific applications.
77/78 SERIES
77/78 SERIES
5
4
VALVE SPECIFICATION DN40 - DN200
VALVE SPECIFICATION DN15 - DN25
16
ITEM DESCRIPTION NO. 1 BODY
MATERIAL SPECIFICATION STAINLESS ST. 1.4408 CARBON ST. ASTM A 216 WCB STAINLESS ST. 1.4408 CARBON ST. ASTM A 216 WCB
16
14
15
2
INSERT
3 4
BALL STEM SEAT RING
STAINLESS ST. 1.4401 STAINLESS ST. 1.4401 VIRGIN PTFE
BODY SEAL STEM THRUST SEAL STOP PIN
VIRGIN PTFE PTFE - 25% CARBON FILLED STAINLESS ST. 1.4305
12
GLAND PACKING
PTFE - 25% CARBON FILLED
11
*5 *6 *7 8 *9 10 11 12
GLAND DISC SPRING GLAND NUT
13
TAB WASHER
14
WRENCH
15 16
SERRATED WASHER WRENCH NUT
17
PLUNGER SPRING ANTI STATIC PLUNGER
18
*
ITEM NO.
STAINLESS ST. 1.4401 STAINLESS ST. 1.4568 STAINLESS ST. 1.4401 CARBON ST. ZINC PLATED STAINLESS ST. 1.4401
9
8
2
END CAP
10 11 12 13
10
STAINLESS ST. DUCTILE IRON STAINLESS ST. 1.4401 STAINLESS ST. 1.4401 CARBON ST. 1.7033 ZINC PLATED STAINLESS ST. 1.4310 STAINLESS ST. 1.4401
BODY
8 *9
14 15 16 17
1
18 19
5 3
*
Standard items for repair kits
MATERIAL SPECIFICATION
Standard items for repair kits
14
DN50-DN100
STAINLESS ST. 1.4408 CARBON ST. ASTM A 216 WCB BALL STAINLESS ST. 1.4401/1.4408 STEM STAINLESS ST. 1.4401/1.4542 SEAT RING VIRGIN PTFE BODY SEAL VIRGIN PTFE STEM THRUST SEAL PTFE - 25% CARBON FILLED STOP PIN STAINLESS ST. 1.4305 GLAND PACKING PTFE - 25% CARBON FILLED GLAND STAINLESS ST. 1.4401 CARBON ST. ZINC PLATED STOP PLATE DISC SPRING STAINLESS ST. 1.4568 STAINLESS ST. 1.4401 GLAND NUT CARBON ST. ZINC PLATED WRENCH DUCTILE IRON STAINLESS ST. 1.4571 WRENCH WASHER WRENCH SCREW STAINLESS ST. AISI 304 BODY CONNECTOR STAINLESS ST. ISO 4017-A2 SCREW CARBON ST. ZINC PLATED ISO 4017-8.8 PLUNGER SPRING STAINLESS ST. 1.4310 ANTI STATIC PLUNGER STAINLESS ST. 1.4401
5
Stem flats show valve ball position
15
STAINLESS ST. 1.4408 CARBON ST. ASTM A 216 WCB
1
3 4 *5 *6 *7
13
DESCRIPTION
13
DN150-DN200 12 x2 14 11 10 2x
8 9 1
5 3 5 6
2
Stem flats show valve ball position
7
6
4
17
18
P
2
M
P M
N Thread
Stem Dimensions
7
N Thread
x2
19
S
4 17
Stem Dimensions
VALVE DIMENSIONS DN40 - DN200
18
E - Bolt circle
D STEM HEIGHT
C PORT DIA
S
VALVE DIMENSIONS
H
CLOCKWISE TO CLOSE 90째
DN15 - DN25 E - Bolt circle H
CLOCKWISE TO CLOSE 90째
D C PORT DIA
STEM HEIGHT
VALVE SIZE
A(F4)
T -Thread
VALVE SIZE 15
mm
1/2"
in
20 mm 3/4" in 25
mm
1"
in
PORT DIA 14.3 0.56
A F1 130 5.12
F4 115 4.53
B 48.0 1.89
C 31.5 1.24
D 40.5 1.59
E 36 (F03) 1.42
H 98.6 3.88
M
N
5.54
3/8"
170
0.61
6.69
120
58.0
38.3
56.5
42 (F04)
105
7.54
4.72
2.28
1.51
2.22
1.65
4.13
0.296
UNF
7.54
7/16"
1.0
6.30
4.92
Valves DN15 to DN25 are PN40 only.
2.50
41.8 1.65
61.0 2.40
42 (F04) 1.65
108 4.25
0.296
UNF
15.4 0.61
50
T M5
6.30
15.4
150 5.91
63.5
0.44
160
UNF
0.81
125
11.1
S
0.218
20.6
160
P
170 6.69
M5
mm
2" in
PORT DIA
A
F1, F5
F4
C
D
E
H
M
N
P
140
48.3
77.8
50 (F05)
122
8.7
9/16"
19.6
193
5.51
1.90
3.06
1.968
4.81
0.343
UNF
0.77
7.60
50
230
150
78.0
119
70 (F07)
240
8.7
M16
11.0
280
2.00
9.06
5.91
3.07
4.69
2.755
9.45
0.343
0.43
11.03
80
310
180
108
162
102 (F10)
300
18.9
16.0
375
0.63
14.77
16.0
375
0.63
14.77
17.5
760
0.689
29.9
26.2
760
0.689
29.9
12.20
7.09
4.25
6.40
4.015
11.81
0.744
2.1
100 mm
100
350
190
132
186
102 (F10)
325
18.9
4.6
4" in
3.94
13.78
7.48
5.20
7.32
4.015
12.80
0.744
3.2
3.0
150* mm
150
350
Optional
178
236
125 (F12)
362
28.4
7.0
6.6
6" in
5.91
13.78
Optional
7.01
9.29
4.921
14.25
1.11
4.0
200* mm 8" in
200
400
Optional
226
286
140 (F14)
362
28.4
7.87
15.75
Optional
8.91
11.26
5.512
14.25
1.11
9.2
8.8
M6
200 7.87
3.15
4.2
T
1.50
3" in
2.2
S
38.1
F1
F4
B
APP. WEIGHT (kg / lb) A
80
mm
A(F4)
A(F1)(F5)
APP. WEIGHT kg. / lb
4.8 M5
mm
11/2" in
A (F1)
7/16"
25.4
40
B
T -Thread
Flange DN40 F4 only has M16 threaded holes.
* Face to Face dimensions according to F5.
M24 M24 M35 M35
F1, F5 PN16
M8
F1, F5 PN40
F4 PN16
10.9
10.3
24.0
22.7
15.0
13.0 28.6
33.0 M10
F4 PN40
26.0
29.0
24.0
25.0
57.0
64.0
52.8
55.0
34.0
39.0
30.0
34.0
75.0
86.0
66.0
74.8
M12
63.0
75.0
139
165
M16
97.0
108
213
238
M10
77/78 SERIES
77/78 SERIES
5
4
VALVE SPECIFICATION DN40 - DN200
VALVE SPECIFICATION DN15 - DN25
16
ITEM DESCRIPTION NO. 1 BODY
MATERIAL SPECIFICATION STAINLESS ST. 1.4408 CARBON ST. ASTM A 216 WCB STAINLESS ST. 1.4408 CARBON ST. ASTM A 216 WCB
16
14
15
2
INSERT
3 4
BALL STEM SEAT RING
STAINLESS ST. 1.4401 STAINLESS ST. 1.4401 VIRGIN PTFE
BODY SEAL STEM THRUST SEAL STOP PIN
VIRGIN PTFE PTFE - 25% CARBON FILLED STAINLESS ST. 1.4305
12
GLAND PACKING
PTFE - 25% CARBON FILLED
11
*5 *6 *7 8 *9 10 11 12
GLAND DISC SPRING GLAND NUT
13
TAB WASHER
14
WRENCH
15 16
SERRATED WASHER WRENCH NUT
17
PLUNGER SPRING ANTI STATIC PLUNGER
18
*
ITEM NO.
STAINLESS ST. 1.4401 STAINLESS ST. 1.4568 STAINLESS ST. 1.4401 CARBON ST. ZINC PLATED STAINLESS ST. 1.4401
9
8
2
END CAP
10 11 12 13
10
STAINLESS ST. DUCTILE IRON STAINLESS ST. 1.4401 STAINLESS ST. 1.4401 CARBON ST. 1.7033 ZINC PLATED STAINLESS ST. 1.4310 STAINLESS ST. 1.4401
BODY
8 *9
14 15 16 17
1
18 19
5 3
*
Standard items for repair kits
MATERIAL SPECIFICATION
Standard items for repair kits
14
DN50-DN100
STAINLESS ST. 1.4408 CARBON ST. ASTM A 216 WCB BALL STAINLESS ST. 1.4401/1.4408 STEM STAINLESS ST. 1.4401/1.4542 SEAT RING VIRGIN PTFE BODY SEAL VIRGIN PTFE STEM THRUST SEAL PTFE - 25% CARBON FILLED STOP PIN STAINLESS ST. 1.4305 GLAND PACKING PTFE - 25% CARBON FILLED GLAND STAINLESS ST. 1.4401 CARBON ST. ZINC PLATED STOP PLATE DISC SPRING STAINLESS ST. 1.4568 STAINLESS ST. 1.4401 GLAND NUT CARBON ST. ZINC PLATED WRENCH DUCTILE IRON STAINLESS ST. 1.4571 WRENCH WASHER WRENCH SCREW STAINLESS ST. AISI 304 BODY CONNECTOR STAINLESS ST. ISO 4017-A2 SCREW CARBON ST. ZINC PLATED ISO 4017-8.8 PLUNGER SPRING STAINLESS ST. 1.4310 ANTI STATIC PLUNGER STAINLESS ST. 1.4401
5
Stem flats show valve ball position
15
STAINLESS ST. 1.4408 CARBON ST. ASTM A 216 WCB
1
3 4 *5 *6 *7
13
DESCRIPTION
13
DN150-DN200 12 x2 14 11 10 2x
8 9 1
5 3 5 6
2
Stem flats show valve ball position
7
6
4
17
18
P
2
M
P M
N Thread
Stem Dimensions
7
N Thread
x2
19
S
4 17
Stem Dimensions
VALVE DIMENSIONS DN40 - DN200
18
E - Bolt circle
D STEM HEIGHT
C PORT DIA
S
VALVE DIMENSIONS
H
CLOCKWISE TO CLOSE 90째
DN15 - DN25 E - Bolt circle H
CLOCKWISE TO CLOSE 90째
D C PORT DIA
STEM HEIGHT
VALVE SIZE
A(F4)
T -Thread
VALVE SIZE 15
mm
1/2"
in
20 mm 3/4" in 25
mm
1"
in
PORT DIA 14.3 0.56
A F1 130 5.12
F4 115 4.53
B 48.0 1.89
C 31.5 1.24
D 40.5 1.59
E 36 (F03) 1.42
H 98.6 3.88
M
N
5.54
3/8"
170
0.61
6.69
120
58.0
38.3
56.5
42 (F04)
105
7.54
4.72
2.28
1.51
2.22
1.65
4.13
0.296
UNF
7.54
7/16"
1.0
6.30
4.92
Valves DN15 to DN25 are PN40 only.
2.50
41.8 1.65
61.0 2.40
42 (F04) 1.65
108 4.25
0.296
UNF
15.4 0.61
50
T M5
6.30
15.4
150 5.91
63.5
0.44
160
UNF
0.81
125
11.1
S
0.218
20.6
160
P
170 6.69
M5
mm
2" in
PORT DIA
A
F1, F5
F4
C
D
E
H
M
N
P
140
48.3
77.8
50 (F05)
122
8.7
9/16"
19.6
193
5.51
1.90
3.06
1.968
4.81
0.343
UNF
0.77
7.60
50
230
150
78.0
119
70 (F07)
240
8.7
M16
11.0
280
2.00
9.06
5.91
3.07
4.69
2.755
9.45
0.343
0.43
11.03
80
310
180
108
162
102 (F10)
300
18.9
16.0
375
0.63
14.77
16.0
375
0.63
14.77
17.5
760
0.689
29.9
26.2
760
0.689
29.9
12.20
7.09
4.25
6.40
4.015
11.81
0.744
2.1
100 mm
100
350
190
132
186
102 (F10)
325
18.9
4.6
4" in
3.94
13.78
7.48
5.20
7.32
4.015
12.80
0.744
3.2
3.0
150* mm
150
350
Optional
178
236
125 (F12)
362
28.4
7.0
6.6
6" in
5.91
13.78
Optional
7.01
9.29
4.921
14.25
1.11
4.0
200* mm 8" in
200
400
Optional
226
286
140 (F14)
362
28.4
7.87
15.75
Optional
8.91
11.26
5.512
14.25
1.11
9.2
8.8
M6
200 7.87
3.15
4.2
T
1.50
3" in
2.2
S
38.1
F1
F4
B
APP. WEIGHT (kg / lb) A
80
mm
A(F4)
A(F1)(F5)
APP. WEIGHT kg. / lb
4.8 M5
mm
11/2" in
A (F1)
7/16"
25.4
40
B
T -Thread
Flange DN40 F4 only has M16 threaded holes.
* Face to Face dimensions according to F5.
M24 M24 M35 M35
F1, F5 PN16
M8
F1, F5 PN40
F4 PN16
10.9
10.3
24.0
22.7
15.0
13.0 28.6
33.0 M10
F4 PN40
26.0
29.0
24.0
25.0
57.0
64.0
52.8
55.0
34.0
39.0
30.0
34.0
75.0
86.0
66.0
74.8
M12
63.0
75.0
139
165
M16
97.0
108
213
238
M10
77/78 SERIES M A N UA L
A N D
P N E U M AT I C
VALVE SIZE
GEAR SIZE
B
C
D
E
80
HK48 HK70 HK48 HK70 HK48 HK70 HK70
178 205 178 205 178 205 205
189 189 213 213 279 279 348
67.0 78.5 67.0 78.5 67.0 78.5 78.5
328 339 352 363 418 429 498
100 150 200
6
O P E R AT E D
DN80 - DN200 Valves with Manual Gear Operator
77/78 SERIES
3
VA LV E S
Pressure / Temperature Graph 2
D
lb/in
bar
800
E C
700
*DA
*SR
15
H15 H20 H25 H20 H25 H30 H20 H25 H30 H35
80.5 93.0 121 93.0 121 142 93.0 121 142 172
106 122 154 122 154 176 122 154 176 215
20
25
C
D
E
79.5 79.5 79.5 87.0 98.5 98.5 90.0 102 102 102
60.0 67.0 84.0 60.0 84.0 96.0 67.0 84.0 96.0 122
146 156 173 164 192 203 167 196 207 236
Pressure
B
ACT. SIZE
B BB
DN15 - DN25 Valves with the Compact Pneumatic Actuator
ACT. SIZE
*DA
*SR
40
H20 H25 H30 H35 H25 H30 H35 H30 H35 H45 H60 H75 H35 H45 H60 H75 H45 H60 H75 H60 H75
93.0 121 142 172 121 142 172 142 172 201 264 321 172 201 264 321 201 264 321 264 321
122 154 176 215 154 176 215 176 215 262 343 422 215 262 343 422 262 343 422 343 422
50
80
100
150
200
B VALVE ACT. SIZE SIZE *DA *SR 80
100
150
200
H30 H35 H45 H60 H75 H35 H45 H60 H75 H45 H60 H75 H60 H75
142 172 201 264 321 172 201 264 320 201 264 321 264 321
176 215 262 343 422 215 262 343 422 262 343 422 343 422
* DA is Double Acting actuator
C
D
189 189 189 209 209 213 213 233 233 279 279 279 348 348
96.0 122 145 195 243 122 145 195 243 145 195 243 195 243
C
D
108 108 108 108 142 142 142 189 189 189 209 209 213 213 233 233 279 279 279 348 348
67.0 84.0 96.0 122 84.0 96.0 122 96.0 122 145 195 243 122 145 195 243 145 195 243 195 243
E 441 472 499 588 642 496 255 613 666 589 659 712 728 781
F
G
13.0 16.0 20.0 25.0 25.0 16.0 20.0 25.0 25.0 20.0 25.0 25.0 25.0 25.0
133 133 133 148 148 133 133 148 148 133 148 148 148 148
* SR is Spring Return actuator
* All dimensions on this page are in mm.
PN40 WCB Class 300 WCB
40
500
T
30
300
D D
PN16 WCB Class 150 WCB
20
ØJ
222 222 222 308 308 222 222 308 308 222 308 308 308 308
305 305 305 457 457 305 305 457 457 305 457 457 457 457
T
Virgin PTFE
R
Glass Filled PTFE
P
Carbon Filled PTFE
Other seats are available on request.
10 100
EE
lb/in
2 0
0
bar °C
H
P
PN16 1.4408 Class 150 CF8M
E 185 202 213 242 235 247 275 295 323 346 415 469 347 369 440 493 436 486 539 555 608
PN40 1.4408 Class 300 CF8M
R
400
200
C B
VALVE SIZE
The pressure/ temperature rating is determined by the valve flanges and by the seat rating. Temperature ranges from -48°C to 300°C (-54°F to 572°F).
50
600
VALVE SIZE
54
°F
230 -30
0
0
50
50
100
150
100
200
250
150
200
300 350 400
260 250
450
500
350
300
550
600 650
Temperature BB
DN40 - DN200 (11/2" - 8") Valves with the Compact Pneumatic Actuator
Valve Cv Values
Valve Options Some of the various valve options and accessories that Habonim has available are shown below. For more information and other options, consult with Habonim.
DD
EE
FLOW COEFFICIENTS
VALVE SIZE
mm
Cv
Kv
15
30
26
20
50
43
25
100
86
250
216
CC
40
B
DN80 - DN 200 Valves with Declutchable Gear Operators and the Compact Pneumatic Actuator
Steam Jackets
50
480
414
80
1300
1120
100
2400
2070
150
5400
4660
200
10000
8620
Cv- flow in US GPM, pressure in psi Kv- flow in m 3 /hr, pressure in bar Valve flow rates are determined in full open position with water temperature of 15 C° (60 F°)
D
Valve Torque figures E
G
¯J
F
SIZE Nm in.lb
C
H
Extended Handle
Fugitive Emission with 'Compact' actuator
Extended Gear Operator
SIZE Nm in.lb
90
797
15
10
89
80
20
15
133
100 160 1416
25
20
177
150 450 3983
40
30
266
200 1100 9735
50
40
354
Valve torque figures were determined from controlled laboratory tests and should be used as guidance only. Please consult with factory for specific applications.
77/78 SERIES
2
The 77/78 Series are HABONIM flanged full bore ball valves in pressure rating of PN16 and PN40. Ideal for conditions which require maximum flow capacity with minimum pressure drop, HABONIM full bore valves offer tight shutoff, long service life and high durability with exceptional performance in many service applications under the most severe working conditions.
Construction Valves DN15 to DN25 are one piece design. Valve DN40 to DN200 are two piece design. Valve mounting platforms for attaching actuators or gears are in accordance with ISO 5211 (standard).
Seats Flexible seat design provides tight shutoff at high and low pressures, reduce wear and valve torque. A wide range of seat materials are available. Standard seat materials are Virgin PTFE, 15% glass filled PTFE or carbon filled PTFE. For other seat materials, please refer to Bulletin T-624 or consult with Habonim.
Stem The valve stem assemblies have blowout proof stems which have live loaded spring washers to compensate for pressure and temperature surges and wear.
Fire Safe Valves Fire Safe valves are designed and tested to the requirements of API 607 4th Edition and to BS 6755 Part 2 specifications. Valves for fire safe application are identified by the prefix "AF". Certificates for Fire Safe valves, if necessary, - should be requested. Will be provided upon request.
All fire safe valves are fitted with flexible graphite body and stem seals. The valves contain soft seat rings. In the event of fire, a secondary metalic machined ring comes in contact with the ball and prevents leakage through the valve port. The stem incorporates a machined ring shaped surface which will prevent leakage, once the thrust seal has been burned off.
Special Service Ball A highly polished solid ball with a pressure relief hole in the stem slot to equalise the pressure in the body cavity ensures tight shutoff and long ser vice life.
Body and Trim Materials The standard valve body materials are 316 Stainless Steel, Carbon Steel grades WCB and LCB, and Alloy20. Other materials are available. Standard trim material is 316 Stainless Steel. Trim material such as HastelloyC, Alloy-20, Monel and other materials are available for specific applications.
Antistatic The valve stem has a built in antistatic device which ensures continuous electrical contact of stem-to-ball and stem-to-body .
Finish Carbon Steel valves are phosphate and oil dipped. Stainless Steel valves are natural finish.
Assembly and Packaging
Valve Sizing Table with 'Compact' Actuator
Valves are assembeled in a clean enviroment assembly room and 100% pressure leak tested. Each valve is individually tagged for traceability and can be provided with certification.
PN16 and PN40 with PTFE Seats
Valve Installation Habonim flanged valves are delivered in the open position and with flange protection covers. Actuated valves are in the Fail-Safe position. Remove covers only prior to installation. Flanged valves are installed directly into the pipe line. Follow the standard bolt tightening patterns, using the recomended torque figures for safe operation. Keep the valve in the open position at all times. It is recommended to flush the pipe line before operating the valve, to prevent seat damage. 1
1
Valves prepared for special services such as Dry Chlorine, Oxygen, Hydrogen Peroxide, Ammonia, Vacuum, Steam, Thermal fluids and low temperature service are in accordance with the relevant standards. Valves are approved to UL-125 for Liquid Petroleum Gas. Sour gas service valves are to NACE MR-0175-97. Ask for the relevant bulletins for all these applications.
Other available accessories Extended handles for valves. Fugitive emission kits for hazardous fluids. Locking devices for securing valve postion.
7
1
3
2
3
4
7 6
4 Bolts
12
Valve Sizing Table is based on normal working conditions. Valve torque values are calculated from tests using water at room temperature and using Virgin PTFE seats. For other seat material and air pressure, please consult factory. Refer to our Compact Pneumatic Actuator cataloge for more details.
12 Bolts
Actuation All the valves mounting flanges are in accordance with ISO 5211 standard and are suitable for accommodating quarter turn actuators (pneumatic or electric) for valve automation. Valves can be operated for On-Off or throttling application with the Habonim Compact pneumatic actuator. Limit Switches for automation are available, also for hazardous classified areas. Flanged V-Port valve Control Packages utilizing positioners mounted on the Compact actuator provide precise control for many process applications. Size range include DN15 to DN40.
Mounting Actuators and Gear Operators When preparing a hand operated valve for actuation, make sure to follow the instructions below. DN15-DN40 Undo the wrench nut and serrated washer. Remove the handle. Replace the nut and washer and retighten.
Declutchable gear operators for actuated valves.
Limit switches for on-off indication.
H15-1B2 H20-2C H20-2C H25-2C H30-2C H35-2C H45-2C H60-2C CONSULT
H20-2A2B H25-2A2B H25-2A2B H30-2A2B H35-2A2B H45-2A2B H60-2A2B H75-2A2B CONSULT
2
Manual gear Operators for large valves.
Spring return handle (Dead man lever) using the Habonim Compact spring return actuator fitted with a handle extension.
H15 H15 H20 H20 H25 H30 H35 H60 H75
6
8
8 Bolts
H15 H20 H20 H25 H25 H35 H45 H60 H75
Spring Return (SR) 4.1 bar 5.5 bar
10
4
2
15 20 25 40 50 80 100 150 200
Double Acting (DA) 5.5 bar 4.1 bar
3
9
5
8
VALVE SIZE
Additional Accessories with Actuated Valves
11
5
4
Secondary sealing
77/78 SERIES
7
Undo the wrench screw and washer and remove DN50-DN100 the handle.
Standard Namur Interface for Solenoids
Limit Switchbox with I/P Positioner with Feedback Retransmition Namur Connections
Locking Device LLP (Locked in Last Position) Spring loaded locking devices can be fitted easily to the valve,with locking facility in closed or open position.The Locking Device can be fitted when valve is in-line. Available in sizes DN15 to DN40.
Amongst the applicable standards Flanges: Face to Face: Design: Antistatic: Pressure Tests: Fire Tests:
DN150-DN200
Certificates:
DIN 2501 DIN 3202 F1, F4, F5 DIN 3357 BS 5351 DIN 3230, BS 6755 Part 1, API 598 API 607 4th Edition BS 6755 Part 2 ISO -10474 (DIN EN 10204)
BULLETIN A-215
77/78 FLANGED FULL BORE BALL VALVE
VALVES
LTD
Kfar Hanassi, Upper Galilee 1 Israel T e l : 9 7 2 - 6 - 6 9 1 4 9 1 1 F a x : 9 7 2 - 6 - 6 9 1 4 9 0 2 E-Mail: h a b o n i m @ n e t v i s i o n . n e t . i l
DN15 - DN200
Service
Steam, Thermal Fluid, LP-Gas, Dry Chlorine, Oxygen, Ammonia, Vacuum, Sour Gas and others Stainless Steel, Carbon Steel, Alloy-20 (others on request)
Materials ISSUE: 00-04/98
INDUSTRIAL
Size Range
Flange Connection 77 Series - DIN PN16 F1,F4, F5 Application Certifications Operation
78 Series - DIN PN40 F1,F4, F5 Chemical, Petrochemical, Oil and Gas production, Refining, Pulp & Paper, Food Industry and others API 607 4Th Edition & BS 6755 Part 2 Fire Testing Wrench or Gear operated, Actuated