Metal Seated Valves
Extreme Conditions / Severe Applications
METAL SEATED VALVES How tough is tough? Habonim’s metal seated ball valves series is tough - designed to stand up to the most difficult process conditions including a combination of extreme temperatures, high pressure, and abrasive media. Its superior engineered design and rigid construction make Habonim metal seated valves the right choice for industry’s toughest applications • Oil & Gas • Refining / Petrochemical • Chemical Process • Power Generation • Pulp & Paper • Mining
Features • Full port design, as standard, for high flow capacity and minimum turbulences • Absolute shutoff achieved by perfect lapping process of ball and metal seats set • Various surface treatments and coatings available for superb corrosion and abrasion resistance • Constant preload of ball/seats set obtained by Inconel 718 Belleville spring • Rigid one piece stem extension for extreme applications
Technical summary Size Range:
1/4”-8”(DN8-DN200)
Construction:
Uni-directional, Full-port
Series in Range:
28Z (High-pressure), 47 (3-piece), 73 / 74 (Full bore ANSI flange) 77 / 78 (Full bore DIN flange)
Typical Service:
Super heated steam, hot gas, coal ash, high viscous media, molten metals Vacuum 10-6 Torr to 414 bar (6000 psi)
Pressure Range: Temperature Range:
-1960C to +6500C (-320°F to 1200°F)
Materials:
Carbon steel, Stainless Steel, Super Duplex
End connections:
Flanged, threaded, welded, extended welded ISO 10497 & API 607 6th Fire type-testing requirements
Standards:
ANSI/ASME B16.34 - 2009 - Valves Flanged, Threaded and Welding End BS EN ISO 17292 - Anti-static - Metal ball valves for the petroleum, petrochemical and allied industries API spec 6D - Specification for Pipeline Valves ISO 14313 - Petroleum and natural gas industries - Pipeline transportation systems - Pipeline valves Operation:
2
Lever or gear operated, pneumatic or electric actuated
Metal Seated Valve
METAL SEATED VALVES - Up to 425˚C/800˚F Live loaded stem seal assures zero emission and long operating life
Variety of stem seal designs for different applications guarantee zero emission to the surrounding area
Metal follower allows valve stem aligned rotation Mechanical stops limit the handle from 180˚ turn, assures repeatability of ball sphere and seats face contact Encapsulated body seals guarantee zero leak to the surrounding area Unique downstream seat seal design eliminates seat back flow and in-line leak
Inconel 718 thrust bearings eliminate galling of stem and valve body High tensile material, blow out proof stem design Variety of surface treatments and coatings to withstand corrosion and wear
Mate lapped metal ball and seats ncreasing engagement and sealing.
Flow plate Robust valve body design
Preload of the ball/seats set maintained by Belleville spring, ensure low valve operating torque Variety of valve end connections, welded, screwed, flanged
HABONIM
Metal Seated Valve
3
METAL SEATED VALVES METAL SEATED VALVES - Up to 650˚C/1200˚F Habonim tough line challenges the extreme, for temperatures higher than 425˚C / 800˚F and up to temperatures as high as 650˚C / 1200˚F Meticulous engineering effort covers every design aspect of a valve intend to serve in the toughest applications. Detailed metallurgical selection of all valve parts and development of special surface treatment and hard coatings, detailed mechanical strength calculation and thermal expansion analysis assures that the Habonim MTM line is the best choice for industry’s toughest applications
Mechanical stop prevents turning ball 180˚, this assures repeatability of ball upstream and downstream surfaces to their mate lapped upstream and downstream seats respectively
Metal bearing allows valve stem aligned rotation and full encapsulation of stem seal
Oversized non-rising extended stem perfectly aligned does not deteriorate stem seal. Broad ball-stem connection allows torque transfer with no surface compressive deformation Live loaded expanded graphite stem seal guarantees low emission
Solid extended bonnet allows safe operation at extremely high temperature. Distant automatic operator will work under moderate environment and continued, low maintenance operation
Inconel 718 thrust bearings eliminate galling of stem and valve body
Metal bearing allows valve stem aligned rotation at extreme temperature Special alloy oversized body / bonnet bolts maintain mechanical properties in temperatures as high as 800˚C/1472˚F*. bolts design, double in number and short in length, reduce thermal expansion and keep valve shell integrity at elevated temperature and pressure Surface Treatments/ Coatings
Process Method
Process Material
Coating Thickness
Hardness
Max Temp*
Corrosion Resistance
LTPN
Plasma Nitriding
Nitrogen, Carbon
20 - 35 µm
60HRC
350°C / 660˚F
Excellent
DHN
Salt Bath Nitriding
Nitrogen
60µm
60HRC
425°C / 800˚F
Low
Cr3C2
HVOF spray
Chromium, Carbon Nickel
0.3mm
68HRC
815°C / 1500˚F
Good
WC-Co
HVOF spray
Tungsten, Carbon Cobalt
0.3mm
72HRC
538°C / 1000˚F
Excellent
Stellite
PTA (Plasma Thermal Arc)
Cobalt-Ni
3mm
36HRC
538°C / 1000˚F
Good
* The valve maximum temperature is 650°C. 4
Encapsulated bonnet seal guarantees zero leak to the surrounding
Metal Seated Valve
Surface treatments and coatings Selecting the appropriate hard surface technique for the Habonim range of metal seated valves, is key in overcoming a wide variety of tough and critical services. These surfaces must resist wear, galling and corrosion, in addition to maintaining total sealability. The process of hardening the surface must also be well-matched with the base material for precise adhesion, corrosion resistance and thermal stability. Hardening systems from Habonim can be divided in two categories; Surface Treatment and Coatings.
Coatings
Surface treatments
Chromium Carbide with nickel chrome binder applied by a High Velocity Oxygen Fuel (HVOF) gun creates a 0.3mm hard outer layer. Cr3C2 coating applied to high strength steels, results in a micro-hardness of up to 68HRC. This coating resists cryogenic temperatures down to -196˚C (-320˚F) and high temperatures up to 815˚C The valve maximum temperature is 650°C. All the temperatures above 650°C refer to the coating or bolts performance only (1500˚F). This multipurpose wear resistance coating is used extensively in the power generation, refining and hot catalyst handling services. Its limitations are in wet sulphur or chloride environments where sulphuric acid can form and attack the coating.
Nitriding is a surface treatment technique that significantly increases the hardness and wear resistance of austenitic 300 series stainless steel, by thermochemical diffusion. There are two types of Nitriding process provided by Habonim; LTPN and DHN.
Low Temperature Plasma Nitriding (LTPN) Low-temperature plasma nitriding at temperatures of 400°C (750˚F) produce a significant hardening effect on the surface of austenitic 300 series stainless steel. LTPN typically results in a nitride layer up to 25µm thick and a micro-hardness as high as 62HRC, compared with a hardness of no more than 25HRC on an untreated surface. As a result, the wear resistance of the stainless steel is improved whilst preserving its corrosion and resistance properties. Although conventional nitriding treatments can result in diminished corrosion resistance, the recent development of low temperature thermochemical processes has resulted in greater hardness and excellent corrosion resistance of austenitic stainless steels. The maximum allowable temperature for valves using the LTPN treatment is 350°C (660˚F).
Unlike surface treatment methods whereby the existing surface is changed by diffusion, in surface coating an outer layer of new material is generated on the surface. The following types of surface coating methods are available in the Habonim metal seated range; chromium carbide with nickel chrome binder (Cr3C2), tungsten carbide with cobalt binder (WC-Co), and stellite welding.
Cr3C2 (Chromium Carbide)
Hard Coating done by HVOF
WC-Co (Tungsten Carbide)
Balls in LTPN Process
Salt-bath Nitriding (DHN) Salt bath nitriding treatment at a temperature of 550˚C (1020˚F) provides a similar hardening effect as that of the LTPN treatment. Typically, the DHN nitride layer is 60µm thick. Since the relatively high temperature of this treatment reduces the corrosion resistant of the stainless steel, it is limited to applications with a minimum PH level of 6. DHN can be used on applications up to 425˚C (800˚F) and is ideally suited on thermal oil and hot air applications.
Tungsten Carbide with a cobalt binder coating applied by HVOF techniques similar to Cr3C2. WC-Co coating applied mainly to 400 series martensitic stainless steel results with micro-hardness as high as 72HRC. This coating resists cryogenic temperature down to -196˚C (-320˚F) and high temperatures up to 538˚C (1000˚F). WC-Co is a wear resistance and dense coating with chemical resistance to sulphur environment on Nickel based alloy.
Stellite A cobalt-based stellite coating provides excellent mechanical wear resistance, with good corrosion resistance at temperatures up to 538˚C (1000˚F). The Stellite is applied by a Plasma Thermal Arc (PTA) method. Most stellite alloys are cobalt based with elements of Chromium (Cr), Carbon(C), Tungsten (W) and Nickel (Ni). Stellite is broadly used in the pulp and paper industry, as well as in refining applications, such as catalyst handling and hydrocracker processes. HABONIM
Metal Seated Valve
5
METAL SEATED VALVES 47Z series #900 ¼”-1½” Material specifications Item 1
Descripition
Material ASTM A351 S.St CF8M ASTM A216 C.St WCB ASTM A351 S.St CF3M/CF8M ASTM A216 C.St WCB ASTM A351 S.St CF3M/CF8M ASTM A216 C.St WCB ASTM A351 S.St CF8M (Hardened) ASTM A564 S.St 17-4PH ASTM A479 S.St 316L (Hardened) ASTM A479 S.St 316L (Hardened) Expanded Graphite
Body**
2-DS
Downstream End**
2-US
Upstream End**
3
Ball
4
Stem
5-DS
Downstream Seat
5-US
Upstream Seat
Qty. 1
18
1 1
16
1*
15
1
17
19 14
1*
13
1*
6
Body Seal
7
Downstream Seat Seal Expanded Graphite
1*
8
Spring
ASTM B637 Inconel 718
1*
9
Stem Thrust Seal
ASTM B637 Inconel 718
2*
10
Stem Packing
Expanded Graphite
1*
11
Follower
ASTM B783 S.St 316L
1
12
Disc Spring
ASTM A693 S.St 17-7PH
2
13
Stem Nut
ASTM A194 S.St 316
1
14
Locking Clip
ASTM A164 S.St 304
1
15
Serrated Washer
AISI 410
1
16
Handle Nut
ASTM A194 S.St 316
1
17
Handle
ASTM A240 S.St 430
1
18
Handle Sleeve
PVC
1
19
Body Bolts
ISO 4014 S.St A4-80
8
20
Stop Pin
ASTM A582 S.St 303
1
21
Arrow Flow
S.St
1
12
2*
11
10*
20
2-US 3* 5-DS*
7*
5-US* 1
8*
6*
21
9* 4
6* 5-DS 19
* Recommended spare parts ** 47Z body and ends are also available in bar stock material, add '-B' suffix to defer from cast made body
47Z & T47Z Valve size ¼’’ ⅜’’ ½’’ ¾’’ 1” 1¼’’ 1½’’
DN8 DN10 DN15 DN20 DN25 DN32 DN40
Flow coefficient Cv Kv
Limiting stem input torque 17-4PH Inconel 718 Nm in-lb Nm in-lb
5 8 12 32 57 80 104
45 45 45 100 100 200 200
4.3 6.9 10.6 28.1 49.3 69.2 90
398 398 398 885 885 1770 1770
60 60 60 120 120 250 250
531 531 531 1062 1062 2213 2213 S
Preparation for actuation
Stem dimensions Across flats
P P
M
Stem flats show valve ball position
H
D Stem Height C
Ball Bore
N Thread ½” without nut 16
¾”-1” with nut 16
SIZE DN8, DN10 ¼’’ ⅜’’ DN15 ½’’ DN20 ¾’’ DN25 1’’ DN32 1¼’’ DN40 1½’’
6
mm inch mm inch mm inch mm inch mm inch mm inch
TxL Thread ØF P,C,D
B A
Valve dimensions BORE
A
B
C
D
H
S
W
11.15 0.44 14.3 0.56 20.65 0.81 25.5 1.00 31.8 1.25 38.1 1.50
66 2.60 70.6 2.78 94 3.70 108.5 4.27 116 4.57 128 5.04
20.6 0.81 24.55 0.97 31.75 1.25 41.25 1.62 48.4 1.91 56.3 2.22
29 1.14 31.4 1.24 38.15 1.50 42.65 1.68 43.5 1.71 48.2 1.90
37.9 1.49 40.3 1.59 55.5 2.19 60.5 2.38 73 2.87 77.7 3.06
62 2.44 64 2.52 80 3.15 84.5 3.33 96 3.78 100 3.94
150 5.91 150 5.91 187 7.36 187 7.36 237 9.33 237 9.33
46 1.81 52.1 2.05 60.5 2.38 69 2.72 79.2 3.12 90.7 3.57
Metal Seated Valve
TxL M5x10 M5x10 M5x10 M5x10 M6x12 M6x12
ØF (ISO)
M
36 (F03) 36 (F03) 42 (F04) 42 (F04) 50 (F05) 50 (F05)
5.5 0.22 5.5 0.22 7.5 0.30 7.5 0.30 8.67 0.34 8.67 0.34
N 3/8’’ UNF 3/8’’ UNF 7/16’’ UNF 7/16’’ UNF 9/16’’ UNF 9/16’’ UNF
P 7.2 0.28 7.2 0.28 7.2 0.28 7.2 0.28 8 0.31 8 0.31
Weight Kg/Lb 0.8 1.8 1 2.2 2 4.4 2.7 6.0 3.5 7.7 5 11.0
T47Z series #900 ¼”-1½” for extreme high temperature Material specifications Item
1 2-DS 2-US 3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Descripition
Material
18
Qty.
ASTM A479 S.St 316Ti Body ASTM A479 S.St 347H ASTM A479 S.St 316Ti Downstream End ASTM A479 S.St 347H ASTM A479 S.St 316Ti Upstream End ASTM A479 S.St 347H ASTM A479 S.St 316Ti (coated) Ball ASTM A479 S.St 310 (coated) ASTM B637 Inconel 718 Stem ASTM A564 S.St 17-4PH ASTM A479 S.St 316Ti ASTM A479 S.St 316Ti(coated) Downstream Seat ASTM A479 S.St 310 (coated) ASTM A479 S.St 316Ti (coated) Upstream Seat ASTM A479 S.St 310 (coated) Body Seal Expanded Graphite Downstream Seat Seal Expanded Graphite Upstream Seat Spring ASTM B637 Inconel 718 Stem Thrust Seal ASTM B637 Inconel 718 Stem Packing Expanded Graphite Follower ASTM B783 S.St 316L Disc Spring ASTM A693 S.St 17-7PH Stem Nut ASTM A194 S.St 316 Locking Clip ASTM A164 S.St 304 Seratted Washer AISI 410 Handle Nut ASTM A194 S.St 316 Handle ASTM A240 S.St 430 Handle Sleeve PVC ISO 4014 DIN Gr.1.4986 Body Bolts ASTM A193 Grade B16 Stop Pin ASTM A582 S.St 303 Location Ring ASTM A164 S.St 304 Location Pin S.St ASTM A479 S.St 316Ti Bonnet ASTM A479 S.St 347H ISO 4014 DIN Gr.1.4986 Bonnet Bolts ASTM A193 Grade B16 Bearing ASTM B637 Inconel 718 Bonnet Seal Expanded Graphite Arrow Flow S.St
16
1
15
1
17
1
14
13 12
1* 21 1
11
22 20
1* 1*
24
2* 1* 1* 2* 1* 1 2 1 1 1 1 1 1
23
9*
10*
19 4 26* 25 2-US 6* 5-DS* 1
2-DS
27
5-US*
8*
3*
19
7*
8 1 1 1
6*
1 4 1 1* 1
The 47Z/T47Z series, ¼” – 1½”, class 600, design for full B16.34 rating and shutoff against full B16.34 differential pressure.
* Recommended spare parts
Preparation for actuation
S
Stem dimensions Across flats
P P
M
Stem flats show valve ball position N Thread
½” without nut 16
H
D Stem Height C
Ball Bore
¾”-1” with nut 16
ØW
B A
TxL Thread ØF P,C,D
Valve dimensions SIZE DN8, DN10 ¼’’ , ⅜’’ DN15 ½’’ DN20 ¾’’ DN25 1’’ DN32 1¼’’ DN40 1½’’
mm inch mm inch mm inch mm inch mm inch mm inch
BORE
A
B
C
D
H
S
ØW
11.15 0.44 14.3 0.56 20.65 0.81 25.5 1.00 31.8 1.25 38.1 1.50
80.4 3.17 83.1 3.27 104.3 4.10 117.3 4.62 117.6 4.63 128.0 5.04
35 1.38 37 1.46 42 1.65 50 1.97 50 1.97 56.3 2.22
129 5.08 131.4 5.17 135 5.31 148 5.83 151 5.94 155 6.10
137.9 5.43 148.9 5.86 152.5 6.00 177.5 6.99 180.5 7.11 184.5 7.26
162 6.38 175 6.89 179 7.05 202 7.95 205 8.07 209 8.23
150 5.91 187 7.36 187 7.36 237 9.33 237 9.33 237 9.33
70 2.76 75 2.95 85 3.35 110 4.33 115 4.53 125 4.92
TxL M5x10 M5x10 M5x10 M6x12 M6x12 M6x12
ØF (ISO)
M
36 (F03) 42 (F04) 42 (F04) 50 (F05) 50 (F05) 50 (F05)
5.5 0.22 7.5 0.295 7.5 0.295 8.67 0.341 8.67 0.341 8.67 0.341
HABONIM
N 3/8’’ UNF 7/16’’ UNF 7/16’’ UNF 9/16’’ UNF 9/16’’ UNF 9/16’’ UNF
P 7.2 0.28 7.2 0.283 7.2 0.283 8 0.315 8 0.315 8 0.315
Weight Kg/Lb 2 4.4 2.7 6.0 4 8.8 6.7 14.8 7.3 16.1 8.5 18.7
Metal Seated Valve
7
METAL SEATED VALVES 47Z series #600 2”- 6” Material specifications Item
Descripition
Material
Qty.
ASTM A351 S.St CF8M 1 Body** 1 ASTM A216 C.St WCB ASTM A351 S.St CF3M/CF8M 2-DS Downstream End** ASTM A216 C.St WCB 1 ASTM A351 S.St CF3M/CF8M 2-US Upstream End** 1 ASTM A216 C.St WCB ASTM A351 S.St CF8M 3 Ball 1* (Hardened) 4 Stem ASTM A564 S.St 17-4PH 1 ASTM A479 S.St 316L 5-DS Downstream Seat (Hardened) 1* ASTM A479 S.St 316L 5-US Upstream Seat 1* (Hardened) 6 Body Seal Expanded Graphite 2* Downstream Seat Expanded Graphite 7 1* Seal 8 Spring ASTM B637 Inconel 718 1* 9 Stem Thrust Seal ASTM B637 Inconel 718 2* 10 Stem packing Expanded Graphite 1* 11 Follower ASTM B783 S.St 316L 1 12 Stop Plate ASTM A240 S.St 430 1 13 Tab Washer ASTM A240 S.St 304 1 14 Stem Nut ASTM A194 S.St 316 1 15 Wrench Head ASTM A47 Maleable Iron 1 16 Wrench Handle S.St 304 1 17 Wrench Bolt ISO 4014 S.St A2-70 1 18 Body Bolts ISO 4014 S.St A4-80 8-16-20 19 Stop Pin ASTM A582 S.St 303 1 20 Arrow flow S.St 1
17 15
16
18
14 13 12
11
10*
19
2-US 6*
3* 7*
8*
5-DS*
5-US*
6*
1
20
9* 4
2-DS 18
* Recommended spare parts ** 47Z body and ends are also available in bar stock material, add '-B' suffix to defer from cast made body
47Z & T47Z Valve size 2" 2½" 3" 4" 6"
DN50 DN65 DN80 DN100 DN150
Flow coefficient Cv Kv
Limiting stem input torque 17-4PH Inconel 718 Nm in-lb Nm in-lb
240 320 580 2400 5400
450 1500 1500 3500 7000
208 277 501 2070 4660
3983 13275 13275 30975 61950
550 1750 1750 4000 8000
4868 15488 15488 35400 70800
S
Stem dimensions DD Q
Preparation for actuation
Square M Stem groove Show valve Ball position
D Stem Height C
P
H Ball Bore
M
N Thread
N Thread
M
TxL Thread ØF P,C,D
B A
Valve dimensions SIZE DN50 2" DN65 * 2½" * DN80 3" DN100 4" DN150 6"
mm inch mm inch mm inch mm inch mm inch
BORE
A
B
C
D
H
S
ØW
51.05 2.01 63.5 2.50 82.8 3.26 100 3.94 150 5.91
158 6.22 181 7.13 213.6 8.41 239 9.41 380 14.96
72.65 2.86 95 3.74 108.8 4.28 123 4.84 180 7.09
70 2.76 85.7 3.37 114.1 4.49 123.3 4.85 179 7.05
111.6 4.39 132.3 5.21 160.6 6.32 210.8 8.3 248.4 9.78
137.3 5.41 171.6 6.76 201 7.91 262 10.31 302.7 11.92
256 10.08 401 15.79 610 24 916 36 916 36.06
108 4.25 195 7.68 191.5 7.54 217 8.54 327 12.87
*Body and End made from bar stock
8
Metal Seated Valve
T M8X12 M10X20 M10X20 M12X20 M12X20
ØF (ISO) 70 (F07) 102 (F10) 102 (F10) 102 (F10) 125 (F12)
M
M(DD)
Q
**** **** 18.9 0.74 18.9 0.74 28 1.118 28.45 1.12
13.9 0.55 15.9 0.63 15.9 0.63 23.75 0.94 23.75 0.94
20 0.79 22.7 0.89 22.7 0.89 35.2 1.39 35.2 1.39
N M20 1’’-14 UNS-2A 1’’-14 UNS-2A 1½’’-12 UNF-1A 1½’' 12 UNF-2A
P 17 0.67 16.7 0.66 16.7 0.66 26.2 1.03 26.2 1.03
Weight kg./lb 9 19.84 30 66.14 25 55.12 35 77.16 105 231.49
T47Z series #600 2”- 6” for extreme high temperature Material specifications Item
1
Descripition
Material
17
Qty.
16
ASTM A479 S.St 316Ti 1 ASTM A479 S.St 347H ASTM A479 S.St 316Ti Downstream End 1 ASTM A479 S.St 347H ASTM A479 S.St 316Ti Upstream End 1 ASTM A479 S.St 347H ASTM A479 S.St 316Ti (coated) Ball 1* ASTM A479 S.St 310 (coated) ASTM B637 Inconel 718 Stem ASTM A564 S.St 17-4PH 1 ASTM A479 S.St 316Ti ASTM A479 S.St 316Ti (coated) Downstream Seat 1* ASTM A479 S.St 310 (coated) ASTM A479 S.St 316Ti (coated) Upstream Seat 1* ASTM A479 S.St 310 (coated) Body Seal Expanded Graphite 2* Downstream Seat Expanded Graphite 1* Seal Upstream Seat ASTM B637 Inconel 718 1* Spring Stem Thrust Seal ASTM B637 Inconel 718 2* Stem Packing Expanded Graphite 1* Follower ASTM B783 S.St 316L 1 Stop Plate ASTM A240 S.St 430 1 Tab Washer ASTM A240 S.St 304 1 Stem Nut ASTM A194 S.St 316 1 Wrench Head ASTM A47 Maleable Iron 1 Wrench Handle S.St 304 1 Wrench Bolt ISO 4014 S.St A2-70 1 ISO 4014 DIN Gr.1.4986 Body Bolts 8-16-20 ASTM A193 Grade B16 Stop Pin ASTM A582 S.St 303 2 ASTM A479 S.St 316Ti Bonnet 1 ASTM A479 S.St 347H ISO 4014 DIN Gr.1.4986 Bonnet Bolts 4 ASTM A193 Grade B16 Bearing ASTM B637 Inconel 718 1 Bonnet Seal Expanded Graphite 1* Location Pin S.ST 1 Arrow Flow S.St 1 Body
2-DS 2-US 3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
15
14 13
12 11
19
10*
9* 18
20
2-US
21
4 23* 22
24
6* 8* 5-US*
6*
25
2-DS
1
18
3* 7* 5-DS*
The 47Z/T47Z series, 2"-6”, class 600, design for full B16.34 rating and shutoff against full B16.34 differential pressure, except for 3" (DN80) which is limited to a differential pressure of 35 bar \ 500 Psi, and 4" (DN100) and 6" (DN150) which are limited to a differential pressure of 20 bar \ 290 Psi. For higher class rating, please consult Habonim engineering team.
* Recommended spare parts S
Stem dimensions DD Q
Square M Stem groove Show valve Ball position
M
Ball Bore
P
ØW
M
N Thread
N Thread
D Stem Height C
Preparation for actuation
C
B
TxL Thread ØF P,C,D
A
Valve dimensions SIZE DN50 2" DN65 2½" DN80 3" DN100 4" DN150 6"
mm inch mm inch mm inch mm inch mm inch
BORE
A
B
C
D
H
S
ØW
51.05 2.01 63.5 2.50 82.8 3.26 100 3.94 150 5.91
158 6.22 181 7.13 213.6 8.41 239 9.41 380 14.96
72.65 2.86 95 3.74 108.8 4.28 123 4.84 180 7.09
222.4 8.76 301.5 11.87 309.7 12.19 374 14.72 437 17.20
264 10.39 348.1 13.70 356.3 14.03 443.5 17.46 558.8 22.00
289.7 11.41 387.5 15.26 395.6 15.57 495 19.49 ****** *******
256 10.08 401 15.79 610 24 916 36.06 ****** *******
159 6.26 215 8.46 230 9.06 265 10.43 400 15.75
T M8X12 M10X20 M10X20 M12X20 M20X30
ØF (ISO) 70 (F07) 102 (F10) 102 (F10) 125 (F12) 165 (F16)
M
M(DD)
Q
***** ***** 18.9 0.74 18.9 0.74 28.45 1.12 35.9 1.41
13.9 0.55 15.9 0.63 15.9 0.63 23.75 0.94 35.9 1.41
20 0.79 22.7 0.89 22.7 0.89 35.2 1.39 46.5 1.83
HABONIM
N M20 1’’-14 UNS-2A 1’’-14 UNS-2A 1½’' 12 UNF-2A 2’' UN-2A
P 17 0.67 16.7 0.66 16.7 0.66 26.2 1.03 56 2.20
Weight kg./lb 18 39.7 45 99.2 52 114.6 80 176.4 250 551.2
Metal Seated Valve
9
METAL SEATED VALVES 28Z Series ¼"-2" #2500 / 2½"-8" #1500 Material specifications Item
1
Descripition
Material
Body
2-DS Downstream End 2-US Upstream End 3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Ball Stem Downstream Seat Upstream Seat Body Seal Downstream Seat Seal Spring Stem Thrust Seal Stem packing Follower Disc Spring Stem Nut Locking Clip Serrated Washer Handle Nut Handle Handle Sleeve Body Bolts Stop Pin Arrow Flow
Qty.
ASTM A479 S.St 316L ASTM A105 C.St ASTM A479 S.St 316L ASTM A105 C.St ASTM A479 S.St 316L ASTM A105 C.St ASTM A351 S.St CF8M (Hardened) ASTM A564 S.St 17-4PH ASTM A479 S.St 316L (Hardened) ASTM A479 S.St 316L (Hardened) Expanded Graphite
1* 1 1* 1* 2*
Expanded Graphite
1*
ASTM B637 Inconel 718 ASTM B637 Inconel 718 Expanded Graphite ASTM B783 S.St 316L ASTM A693 S.St 17-7PH ASTM A194 S.St 316 ASTM A164 S.St 304 AISI 410 ASTM A194 S.St 316 ASTM A240 S.St 430 PVC ISO 4014 S.St A4-80 ASTM A582 S.St 303 S.St
18
1 16
1
19
15 1
17
2-US
14
13 12 11
10*
20 6*
3*
1* 2* 1* 1 2 1 1 1 1 1 1 12-16 1 1
5-DS*
8*
7*
5-US*
6* 2-DS
9*
1
21
4
19
* Recommended spare parts
28Z & T28Z Valve size ¼" ⅜" ½" ¾" 1" 1¼" 1½"
DN8 DN10 DN15 DN20 DN25 DN32 DN40
Flow coefficient Cv Kv
Limiting stem input torque 17-4PH Inconel 718 Nm in-lb Nm in-lb
5 8 12 32 57 80 104
45 45 45 100 100 200 200
4.3 6.9 10.6 28.1 49.3 69.2 90
Preparation for actuation
398 398 398 885 885 1770 1770
531 531 531 1062 1062 2213 2213
S
Stem dimensions Across flats
P
60 60 60 120 120 250 250
P
M
Stem flats show valve ball position
D Stem Height C
H
Ball Bore
ØW F1
N Thread ½” without nut 16
¾”-1” with nut 16
TxL Thread ØF P,C,D
F2
B A
Valve dimensions SIZE DN8, DN10 ¼" , ⅜" DN15 ½" DN20 ¾" DN25 1" DN32 1¼" DN40 1½"
10
mm inch mm inch mm inch mm inch mm inch mm inch
BORE
A
B
C
D
H
S
ØW
11.15 0.44 14.3 0.56 20.65 0.81 25.5 1.00 31.8 1.25 38.1 1.50
77.8 3.06 85 3.35 107.9 4.25 120.7 4.75 131.2 5.17 142.9 5.63
20.6 0.81 24.6 0.97 31.75 1.25 41.25 1.62 48.4 1.91 56.3 2.22
27 1.06 29.4 1.16 38.2 1.50 42.6 1.68 50 1.97 55 2.17
38 1.50 40.4 1.59 55.7 2.19 60.3 2.37 72.8 2.87 77.8 3.06
46 1.81 48 1.89 64 2.52 68.7 2.70 81.1 3.19 81.1 3.19
200 7.87 200 7.87 300 11.81 300 11.81 400 15.75 400 15.75
69.5 2.74 79 3.11 98 3.86 109 4.29 128 5.04 145 5.71
Metal Seated Valve
TxL M5x8 M10x25 M10x30 M12x35 M6x8 M6x8
F1
F2
M
34 1.34 34 1.34 42 1.65 42 1.65 40 1.57 58 2.28
0 0.00 15 0.59 24 0.94 24 0.94 36 1.42 40 1.57
5.5 0.22 5.5 0.22 7.5 0.30 7.5 0.30 8.67 0.34 8.67 0.34
N 3/8’’ UNF 3/8’’ UNF 7/16’’ UNF 7/16’’ UNF 9/16’’ UNF 9/16’’ UNF
P 7.2 0.28 7.2 0.28 7.2 0.28 7.2 0.28 8 0.31 8 0.31
Weight kg./lb 1.5 3.3 2.4 5.3 4.5 9.9 5.6 12.3 9.5 20.9 13.5 29.8
T28Z Series ¼"-2" #2500 / 2 ½"-8" #1500 for extreme high temperature Material specifications Item
1 2-DS 2-US 3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Descripition
Material
Qty.
18
ASTM A479 S.St 316Ti Body 1 ASTM A479 S.St 347H ASTM A479 S.St 316Ti Downstream End 1 ASTM A479 S.St 347H ASTM A479 S.St 316Ti Upstream End 1 ASTM A479 S.St 347H ASTM A479 S.St 316Ti (coated) Ball 1* ASTM A479 S.St 310 (coated) ASTM B637 Inconel 718 Stem ASTM A564 S.St 17-4PH 1 ASTM A479 S.St 316Ti ASTM A479 S.St 316Ti(coated) Downstream Seat 1* ASTM A479 S.St 310 (coated) ASTM A479 S.St 316Ti (coated) Upstream Seat 1* ASTM A479 S.St 310 (coated) Body Seal Expanded Graphite 2* Downstream Seat Seal Expanded Graphite 1* Upstream Seat Spring ASTM B637 Inconel 718 1* Stem Thrust Seal ASTM B637 Inconel 718 2* Stem Packing Expanded Graphite 1* Follower ASTM B783 S.St 316L 1 Disc Spring ASTM A693 S.St 17-7PH 2 Stem Nut ASTM A194 S.St 316 1 Locking Clip ASTM A164 S.St 304 1 Seratted Washer AISI 410 1 Handle Nut ASTM A194 S.St 316 1 Handle ASTM A240 S.St 430 1 Handle Sleeve PVC 1 ISO 4014 DIN Gr.1.4986 Body Bolts 12-16 ASTM A193 Grade B16 Stop Pin ASTM A582 S.St 303 1 Location Ring ASTM A164 S.St 304 1 Location Pin S.St 1 ASTM A479 S.St 316Ti Bonnet 1 ASTM A479 S.St 347H ISO 4014 DIN Gr.1.4986 Bonnet Bolts 6 ASTM A193 Grade B16 Bearing ASTM B637 Inconel 718 1 Bonnet Seal Expanded Graphite 1* Arrow Flow S.St 1
16 15 17 14
13 12
21
22
9*
11
20
19
10* 4
24
2-US
23 26* 25 6*
3* 5-DS*
8*
7* 5-US* 27 1
6* 2-DS 19
The 28Z-T28Z series, ¼”-2” class 2500 design for full B16.34 rating. Valve operation shutoff is limited to the differential pressure graphs as shown in page 22.
* Recommended spare parts
S
Preparation for actuation
Stem dimensions Across flats
P P
H
D
M
Stem flats Stem show valve Height C ball position Ball Bore
N Thread ½” without nut 16
¾”-1” with nut 16
ØW
B A
TxL Thread ØF P,C,D
Valve dimensions SIZE DN8, DN10 ¼" , ⅜" DN15 ½" DN20 ¾" DN25 1" DN32 1¼" DN40 1½"
mm inch mm inch mm inch mm inch mm inch mm inch
BORE
A
B
C
D
H
S
ØW
11.15 0.44 14.3 0.56 20.65 0.81 25.5 1.00 31.8 1.25 38.1 1.50
97.2 3.83 100.5 3.96 116.2 4.57 129.5 5.10 147.8 5.82 151.6 5.97
40 1.57 40 1.57 40 1.57 50 1.97 65 2.56 65 2.56
129 5.08 131.4 5.17 135 5.31 148 5.83 151 5.94 155 6.10
137.9 5.43 148.9 5.86 152.5 6.00 177.5 6.99 180.5 7.11 184.5 7.26
145.9 5.74 157.2 6.19 160.8 6.33 185.8 7.31 188.8 7.43 192.8 7.59
200 7.87 300 11.81 300 11.81 400 15.75 400 15.75 400 15.75
69.5 2.74 79 3.11 98 3.86 109 4.29 128 5.04 145 5.71
TxL M5x8 M5x8 M5x8 M6x12 M8X12 M8X12
ØF (ISO)
M
N
P
36 (F03) 42 (F04) 42 (F04) 50 (F05) 70 (F07) 70 (F07)
5.5 0.22 7.5 0.295 7.5 0.295 8.67 0.341 8.67 0.34 8.67 0.34
3/8’’ UNF 7/16’’ UNF 7/16’’ UNF 9/16’’ UNF 9/16’’ UNF 9/16’’ UNF
7.2 0.28 7.2 0.283 7.2 0.283 8 0.315 13.5 0.53 13.5 0.53
HABONIM
Weight kg./lb 2.6 5.7 3.3 7.3 5.3 11.7 8 17.6 12 26.5 17 37.5
Metal Seated Valve
11
METAL SEATED VALVES 28Z Series ¼"-2" #2500 / 2½"-8" #1500 Material specifications Item
1 2-DS 2-US 3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Descripition
Material
Qty.
ASTM A479 S.St 316L Body ASTM A216 C.St ASTM A479 S.St 316L Downstream End ASTM A216 C.St ASTM A479 S.St 316L Upstream End ASTM A216 C.St ASTM A351 S.St CF8M Ball (Hardened) Stem ASTM A564 S.St 17-4PH ASTM A479 S.St 316L Downstream Seat (Hardened) ASTM A479 S.St 316L Upstream Seat (Hardened) Body Seal Expanded Graphite Downstream Seat Expanded Graphite Seal Spring ASTM B637 Inconel 718 Stem Thrust Seal ASTM B637 Inconel 718 Stem packing Expanded Graphite Follower ASTM B783 S.St 316L Stop Plate ASTM A240 S.St 430 Tab Washer ASTM A240 S.St 304 Stem Nut ASTM A194 S.St 316 Wrench Head ASTM A47 Maleable Iron Wrench Handle S.St 304 Wrench Bolt ISO 4014 S.St A2-70 Body Bolts ISO 4014 S.St A4-80 Stop Pin ASTM A582 S.St 303 Arrow Flow S.St
17
1
15
1
16
14 2-US
13
1
18
12 1*
11
1
19
10*
1* 6*
3*
1*
7*
2*
5-US*
5-DS*
6*
1*
2-DS
20
1
1* 2* 1* 1 1 1 1 1 1 1 16-20-28-32 1 1
8*
9* 4 18
* Recommended spare parts
28Z & T28Z Valve size 2" 2½" 3" 4" 6" 8"
DN50 DN65 DN80 DN100 DN150 DN200
Flow coefficient Cv Kv
Limiting stem input torque 17-4PH Inconel 718 Nm in-lb Nm in-lb
240 320 580 2400 5400 7600
450 1500 1500 3500 7000 7000
208 277 501 2070 4660 6590
3983 13275 13275 30975 61950 61950
Stem dimensions DD Q
4868 15488 15488 35400 70800 70800
S
Preparation for actuation Square
M Stem groove Show valve Ball position
M
P
H
Ball Bore
D Stem Height C
M
N Thread
N Thread
550 1750 1750 4000 8000 8000
ØW
B A
TxL Thread ØF P,C,D
Valve dimensions SIZE DN50 2" DN65 2½" DN80 3" DN100 4" DN150 6" DN200 8"
12
mm inch mm inch mm inch mm inch mm inch mm inch
BORE
A
B
C
D
H
S
ØW
51.05 2.01 63.5 2.50 82.8 3.26 100 3.94 150 5.91 200 7.87
172.6 6.80 224 8.82 268 10.55 336 13.23 558.6 21.99 750 29.53
72.65 2.86 83.3 3.28 108.8 4.28 123 4.84 180 7.09 280 11.02
77.2 3.04 98.3 3.87 102 4.02 137 5.39 183 7.20 207 8.15
111.6 4.39 144.9 5.70 176.8 6.7 206.4 8.13 304.8 12.00 335.5 13.21
137.3 5.41 184 7.24 228 9 257.4 10.13 ****** ******* ****** *******
401 15.79 401 15.79 916 36 916 36.06 ****** ******* ****** *******
190 7.48 220 8.66 235 9.25 300 11.81 400 15.75 480 18.90
Metal Seated Valve
T M16X45 M10X20 M12X20 M16X24 M20X30 M20X30
F1
F2
M
92 50 ***** 3.62 1.97 ***** Ø102 18.9 (F10) 0.74 Ø125 28.45 (F12) 1.12 Ø140 28.45 (F14) 1.12 Ø165 35.9 (F16) 1.41 Ø254 35.9 (F25) 1.41
M(DD)
Q
13.9 0.55 15.9 0.63 23.75 0.94 23.75 0.94 35.9 1.41 35.9 1.41
20 0.79 22.7 0.89 35.2 1.39 35.2 1.39 46.5 1.83 46.5 1.83
N M20 1’’-14 UNS-2A 1½’' 12 UNF-2A 1½’' 12 UNF-2A 2’' UN-2A 2’' UN-2A
P 17 0.67 16.7 0.66 26.2 1.03 26.2 1.03 56 2.20 56 2.20
Weight kg./lb 25 55.1 42 92.6 50 110.2 100 220.5 218 480.6 580 1278.7
T28Z Series ¼"-2" #2500 / 2½"-8" #1500 for extreme high temperature Material specifications Item
Descripition
Material
17
Qty.
22
ASTM A479 S.St 316Ti 1 ASTM A479 S.St 347H ASTM A479 S.St 316Ti Downstream End 1 ASTM A479 S.St 347H ASTM A479 S.St 316Ti Upstream End 1 ASTM A479 S.St 347H ASTM A479 S.St 316Ti (coated) Ball 1* ASTM A479 S.St 310 (coated) ASTM B637 Inconel 718 Stem ASTM A564 S.St 17-4PH 1 ASTM A479 S.St 316Ti ASTM A479 S.St 316Ti (coated) Downstream Seat 1* ASTM A479 S.St 310 (coated) ASTM A479 S.St 316Ti (coated) Upstream Seat 1* ASTM A479 S.St 310 (coated) Body Seal Expanded Graphite 2* Downstream Seat Expanded Graphite 1* Seal Upstream Seat ASTM B637 Inconel 718 1* Spring Stem Thrust Seal ASTM B637 Inconel 718 2* Stem Packing Expanded Graphite 1* Follower ASTM B783 S.St 316L 1 Stop Plate ASTM A240 S.St 430 1 Tab Washer ASTM A240 S.St 304 1 Stem Nut ASTM A194 S.St 316 1 Wrench Head ASTM A47 Maleable Iron 1 Wrench Handle S.St 304 1 Wrench Bolt ISO 4014 S.St A2-70 1 ISO 4014 DIN Gr.1.4986 Body Bolts 16-20-28-32 ASTM A193 Grade B16 Stop Pin ASTM A582 S.St 303 1 ASTM A479 S.St 316Ti Bonnet 1 ASTM A479 S.St 347H ISO 4014 DIN Gr.1.4986 Bonnet Bolts 6-8 ASTM A193 Grade B16 Bearing ASTM B637 Inconel 718 1
23
Bonnet Seal
Expanded Graphite
1*
24
Location Pin
S.St
1
25
Arrow Flow
S.St
1
1 2-DS 2-US 3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
15
Body
11
10*
9*
19
4 18
21 2-US
20 23* 22
24
6* 5-US*
3*
1
8*
25
7* 5-DS* 6* 2-DS 18
The 28Z-T28Z series, 2"-8", class 1500, design for full B16.34 rating. Valve operation shutoff pressure is limited to the differential pressure graphs as shown in page 22. For higher class rating, please consult Habonim engineering team. For gear operation recommendation please refer to Page 22 S
Stem dimensions DD
Preparation for actuation
Square M Stem groove Show valve Ball position
M
H
D Stem Height C
P
Ball Bore
M
N Thread
N Thread
13
12
* Recommended spare parts
Q
14
16
ØW TxL Thread ØF P,C,D
Valve dimensions SIZE DN50 2" DN65 2½" DN80 3" DN100 4" DN150 6"
mm inch mm inch mm inch mm inch mm inch
B A
BORE
A
B
C
D
H
S
ØW
51.05 2.01 63.5 2.50 82.8 3.26 100 3.94 150 5.91
172.6 6.80 224 8.82 268 10.55 336 13.23 558.6 21.99
72.65 2.86 95 3.74 108.8 4.28 123 4.84 180 7.09
222.4 8.76 301.5 11.87 309.7 12.19 374 14.72 437 17.20
264 10.39 348.1 13.70 379.2 15 443.5 17.46 558.8 22.00
289.7 11.41 387.5 15.26 395.6 15.57 495 19.49 ****** *******
256 10.08 401 15.79 916 36 916 36.06 ****** *******
190 7.48 220 8.66 230 9.06 265 10.43 400 15.75
T M10X20 M10X20 M12X20 M16X24 M20X30
ØF (ISO)
M
M(DD)
Q
102 (F10) 102 (F10) 125 (F12) 140 (F14) 165 (F16)
**** ***** 18.9 0.74 28.45 1.12 28.45 1.12 35.9 1.41
13.9 0.55 15.9 0.63 23.75 0.94 23.75 0.94 35.9 1.41
20 0.79 22.7 0.89 35.2 1.39 35.2 1.39 46.5 1.83
HABONIM
N 1’’-14 UNS-2A 1’’-14 UNS-2A 1½’' 12 UNF-2A 1½’' 12 UNF-2A 2’' UN-2A
P 16.7 0.66 16.7 0.66 26.2 1.03 26.2 1.03 56 2.20
Weight kg./lb 22 48.5 50 110.2 60 132.3 115 253.5 250 551.2
Metal Seated Valve
13
METAL SEATED VALVES 73Z ANSI Flanged series ½"-1½" #150 / 74Z ANSI Flanged series ½"-1½" #300 Material specifications Item
1 2 3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Descripition
Material
Qty.
ASTM A479 S.St 316L Body** ASTM A105 C.St ASTM A479 S.St 316L End** ASTM A105 C.St ASTM A351 S.St CF8M Ball (Hardened) Stem ASTM A564 S.St 17-4PH ASTM A479 S.St 316L Downstream Seat (Hardened) ASTM A479 S.St 316L Upstream Seat (Hardened) Body Seal Expanded Graphite Downstream Seat Seal Expanded Graphite Spring ASTM B637 Inconel 718 Stem Thrust Seal ASTM B637 Inconel 718 Stem Packing Expanded Graphite Follower ASTM B783 S.St 316L Disc Spring ASTM A693 S.St 17-7PH Stem Nut ASTM A194 S.St 316 Locking Clip ASTM A164 S.St 304 Serrated washer AISI 410 Handle Nut ASTM A194 S.St 316 Handle ASTM A240 S.St 430 Handle Sleeve PVC Body Bolts ISO 4014 S.St A4-80 Stop Pin ASTM A582 S.St 303 Arrow Flow S.St
18
1 16
1
15
1* 1
17
1*
14 13
1*
12
2* 1* 1* 2* 1* 1 2 1 1 1 1 1 1 4 1 1
11 10* 21 8*
1 5-US* 7*
21
9*
3*
4
5-DS* 6*
* Recommended spare parts ** 1½" body and end is cast made C.St. WCB or S.St CF8M
2 19 20
73Z/74Z & T73Z/T74Z Valve size ½" ¾" 1" 1½"
DN15 DN20 DN25 DN40
Flow coefficient Cv Kv
Limiting stem input torque 17-4PH Inconel 718 Nm in-lb Nm in-lb
12 32 57 104
45 100 100 200
10.6 28.1 49.3 90
398 885 885 1770
60 120 120 250
531 1062 1062 2213
S
Preparation for actuation
Stem dimensions Across flats
P P
M
Stem flats show valve ball position
H
D Stem Height C
ØW
Ball Bore
N Thread ½” without nut 16
¾”-1” with nut 16
B
A
TxL Thread ØF P,C,D
Valve dimensions SIZE DN15 ½" DN20 ¾" DN25 1" DN40 1½"
14
mm inch mm inch mm inch mm inch
BORE 14.3 0.56 20.65 0.81 25.5 1.00 38.1 1.50
150 108 4.25 117 4.61 127 5.00 165 6.50
A
300 139.7 5.50 152 5.98 165 6.50 190 7.48
150 49 1.93 58 2.28 55 2.17 68 2.68
B
300 60 2.36 65 2.56 73 2.87 80.4 3.17
C
D
H
S
29.4 1.16 38.2 1.50 42.65 1.68 48.2 1.90
40.4 1.59 55.7 2.19 60.2 2.37 77.7 3.06
92 3.62 103.5 4.07 108 4.25 124 4.88
151 5.94 170 6.69 170 6.69 220.5 8.68
Metal Seated Valve
ØW 150 300 89 95 3.50 3.74 98 117 3.86 4.61 108 124 4.25 4.88 127 156 5.00 6.14
T
F1
F2
34 15 1.34 0.59 42 24 M5x10 1.65 0.94 Ø42 M5x10 (F04) Ø50 M6x12 (F05)
M5x10
M 5.5 0.217 7.5 0.295 7.5 0.295 8.67 0.341
N
P
7.2 0.283 7.2 7/16’’ UNF 0.283 7.2 7/16’’ UNF 0.283 8 9/16’’ UNF 0.315
3/8’’ UNF
Weight kg./lb 150 300 2.7 3.9 6.0 8.6 4 5.5 8.8 12.1 5.4 7 11.9 15.4 7.2 10.5 15.9 23.1
T73Z series ANSI Flanged ½"- 1 ½" #150 for extreme high temperature T74Z series ANSI Flanged ½"-1 ½" #300 for extreme high temperature Material specifications Item Descripition
Material
Qty.
ASTM A479 S.St 316Ti ASTM A479 S.St 347H ASTM A479 S.St 316Ti 2 End ASTM A479 S.St 347H ASTM A479 S.St 316Ti (coated) 3 Ball ASTM A479 S.St 310 (coated) ASTM B637 Inconel 718 4 Stem ASTM A564 S.St 17-4PH ASTM A479 S.St 316Ti ASTM A479 S.St 316Ti (coated) 5-DS Downstream Seat ASTM A479 S.St 310 (coated) ASTM A479 S.St 316Ti (coated) 5-US Upstream Seat ASTM A479 S.St 310 (coated) 6 Body Seal Expanded Graphite 7 Downstream Seat Seal Expanded Graphite 8 Upstream Seat Spring ASTM B637 Inconel 718 9 Stem Thrust Seal ASTM B637 Inconel 718 10 Stem Packing EXPANDED GRAPHITE 11 Follower ASTM B783 S.St 316L 12 Disc Spring ASTM A693 S.St 17-7PH 13 Stem Nut ASTM A194 S.St 316 14 Locking Clip ASTM A164 S.St 304 15 Seratted Washer AISI 410 16 Handle Nut ASTM A194 S.St 316 17 Handle ASTM A240 S.St 430 18 Handle Sleeve PVC ISO 4014 DIN Gr.1.4986 19 Body Bolts ASTM A193 Grade B16 20 Stop Pin ASTM A582 S.St 303 21 Location Ring ASTM A164 S.St 304 22 Location Pin S.St ASTM A479 S.St 316Ti 23 Bonnet ASTM A479 S.St 347H ISO 4014 DIN Gr.1.4986 24 Bonnet Bolts ASTM A193 Grade B16 25 Bearing ASTM B637 Inconel 718 26 Bonnet Seal Expanded Graphite 27 Arrow Flow S.St 1
Body
18
1
16
1
15 17
1*
14 13
1
9*
12
1*
21
1*
22
2* 1* 1* 2* 1* 1 2 1 1 1 1 1 1
20
11 4
10*
26*
24
25
23
27
4
8*
1
5-US*
1 1 1
3* 7* 5-DS*
1
6*
4 1 1* 1
2 19
* Recommended spare parts
The 73Z/T73Z series (class 150) and 74Z/T74Z series (class 300) , ½” – 1½” (DN15-DN40), are design for full B16.34 rating and shutoff against full B16.34 differential pressure.
S
Preparation for actuation
Stem dimensions
Across flats
P P
H
D Stem Height C
Stem flats show valve ball position
M
Ball Bore
ØW
N Thread ½” without nut 16
¾”-1” with nut 16
B
A
TxL Thread ØF P,C,D
Valve dimensions SIZE DN15 ½" DN20 ¾" DN25 1" DN40 1½"
mm inch mm inch mm inch mm inch
BORE 14.3 0.56 20.65 0.81 25.5 1.00 38.1 1.50
150 108 4.25 117 4.61 127 5.00 165 6.50
A
300 139.7 5.50 152 5.98 165 6.50 190 7.48
150 49 1.93 58 2.28 55 2.17 68 2.68
B
300 60 2.36 65 2.56 73 2.87 80.4 3.17
C
D
H
S
131.4 5.17 135 5.31 148 5.83 155 6.10
148.9 5.86 152.5 6.00 177.5 6.99 184.5 7.26
175 6.89 179 7.05 202 7.95 209 8.23
187 7.36 187 7.36 237 9.33 237 9.33
ØW 150 300 89 95 3.50 3.74 98 117 3.86 4.61 110 124 4.33 4.88 127 156 5.00 6.14
T M5x10 M5x10 M6x12 M6x12
ØF (ISO)
M
42 (F04) 42 (F04) 50 (F05) 50 (F05)
7.5 0.295 7.5 0.295 8.67 0.341 8.67 0.341
HABONIM
N
P
7.2 0.283 8 7/16’’ UNF 0.315 8 9/16’’ UNF 0.315 8 9/16’’ UNF 0.315
7/16’’ UNF
Weight kg./lb 150 300 4.4 5.6 9.7 12.3 6 7.5 13.2 16.5 9.4 11 20.7 24.3 12 14 26.5 30.9
Metal Seated Valve
15
METAL SEATED VALVES 73Z series ANSI Flanged 2" - 6" #150 / 74Z series ANSI Flanged 2" - 6" #300 Material specifications Item
Descripition
1
Body
2
End
3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Ball Stem Downstream Seat Upstream Seat Body Seal Downstream Seat Seal Spring Stem Thrust Seal Stem Packing Follower Stop Plate Tab Washer Stem Nut Wrench Head Wrench Handle Wrench Bolt Body Bolts Stop Pin Arrow Flow
Material ASTM A351 S.St CF8M ASTM A216 C.St WCB ASTM A351 S.St CF8M ASTM A216 C.St WCB ASTM A351 S.St CF8M (Hardened) ASTM A564 S.St 17-4PH ASTM A479 S.St 316L (Hardened) ASTM A479 S.St 316L (Hardened) Expanded Graphite
Qty.
17
1
15
1
Expanded Graphite
14
16
1* 1 1* 1* 2*
13 12 11
1*
ASTM B637 Inconel 718 ASTM B637 Inconel 718 Expanded Graphite ASTM B783 S.St 316L ASTM A240 S.St 430 ASTM A240 S.St 304 ASTM A194 S.St 316 ASTM A47 Maleable Iron S.St 304 ISO 4014 S.St A2-70 ISO 4014 S.St A4-80 ASTM A582 S.St 303 S.St
19
1* 2* 1* 1 1 1 1 1 1 1 4-8-10-12 1 1
10*
8* 5-US* 3*
20
7* 6*
1
5-DS*
9*
2
4
18
* Recommended spare parts
73Z/74Z & T73Z/T74Z Valve size 2" 3" 4" 6" 8"
DN50 DN80 DN100 DN150 DN200
Flow coefficient Cv Kv
Limiting stem input torque 17-4PH Inconel 718 Nm in-lb Nm in-lb
240 580 2400 5400 9850
450 1500 1500 3500 7000
208 501 2070 4660 8500
3983 13275 13275 30975 61950
550 1750 1750 4000 8000
4868 15488 15488 35400 70800
S
Stem dimensions DD Q
Preparation for actuation
Square M Stem groove Show valve Ball position N Thread
N Thread
M
D H Stem Height
C
P
ØW
Ball Bore
M
A
B
TxL Thread ØF P,C,D
Valve dimensions SIZE DN50 2" DN80 3’’ DN100 4’’ DN150 6’’ DN200 8"
16
mm inch mm inch mm inch mm inch mm inch
BORE 50.05 1.97 80 3.15 100 3.94 150 5.91 200 7.87
A 150 300 178 216 7.01 8.50 203 282.5 7.99 11.12 228.5 304.8 9.00 12.00 394 403.5 15.51 15.89 457.2 403.5 18.00 15.89
B 150 300 69 75.1 2.72 2.96 77.5 96.4 3.05 3.80 84.5 104.5 3.33 4.11 163.5 174.5 6.44 6.87 242.5 174.5 9.55 6.87
C
D
H
S
70 2.76 108 4.25 124 4.88 179 7.05 241 9.49
111.6 4.39 154.6 6.09 210.8 8.3 248.5 9.78 353.7 13.93
137.3 5.41 194.8 7.67 262 10.31 308 12.13 ***** ****
256 10.08 610 24 916 36 916 36 **** ****
W 150 300 152 165 5.98 6.50 191 210 7.52 8.27 230 254 9.06 10.00 328 328 12.91 12.91 450 450 17.72 17.72
Metal Seated Valve
T M8X12 M10X20 M12X20 M12X20 M16X24
ØF (ISO) 70 (F07) 102 (F10) 102 (F10) 125 (F12) 140 (F14)
M
M(DD)
**** **** 18.9 0.744 28.4 1.118 28.4 1.118 35.9 1.41
13.9 0.55 15.9 0.63 23.75 0.94 23.75 0.94 35.9 1.41
Weight kg./lb Q N P 150 300 20 17 11.5 14.2 M20 0.79 0.67 25.4 31.3 22.7 16.7 22 28.2 1"-14 UNF-2A 0.89 0.66 48.5 62.2 35.2 26.2 39 44.5 1½"-12 UNF-1A 1.39 1.03 86.0 98.1 35.2 26.2 82 100 1½"-12 UNF-1A 1.39 1.03 180.8 220.5 46.5 56 190 225 2’' UN-2A 1.83 2.20 418.9 496.0
T73Z series ANSI Flanged 2" - 6" #150 for extreme high temperature T74Z series ANSI Flanged 2" - 6" #300 for extreme high temperature Material specifications Item
Descripition
1
Body
2
End
3
Ball
4
Stem
5-DS Downstream Seat 5-US Upstream Seat 6 7
18 19 20 21 22 23 24 25
Body Seal Downstream Seat Seal Upstream Seat Spring Stem Thrust Seal Stem Packing Follower Stop Plate Tab Washer Stem Nut Wrench Head Wrench Handle Wrench Bolt
ASTM A479 S.St 316Ti ASTM A479 S.St 347H ASTM A479 S.St 316Ti ASTM A479 S.St 347H ASTM A479 S.St 316Ti (coated) ASTM A479 S.St 310 (coated) ASTM B637 Inconel 718 ASTM A564 S.St 17-4PH ASTM A479 S.St 316Ti ASTM A479 S.St 316Ti (coated) ASTM A479 S.St 310 (coated) ASTM A479 S.St 316Ti (coated) ASTM A479 S.St 310 (coated) Expanded Graphite
Qty.
15
1
14
16
13
1 1*
12
11 10*
1
19 4
24
1*
ASTM B637 Inconel 718
1*
ASTM B637 Inconel 718 Expanded Graphite ASTM B783 S.St 316L ASTM A240 S.St 430 ASTM A240 S.St 304 ASTM A194 S.St 316 ASTM A47 Maleable Iron S.St 304 ISO 4014 S.St A2-70 ISO 4014 DIN Gr.1.4986 Body Studs + Nuts ASTM A193 Grade B16 Stop Pin ASTM A582 S.St 303 ASTM A479 S.St 316Ti Bonnet ASTM A479 S.St 347H ISO 4014 DIN Gr.1.4986 Bonnet Bolts ASTM A193 Grade B16 Bearing ASTM B637 Inconel 718 Bonnet Seal Expanded Graphite Location Pin S.St Arrow Flow S.St
2* 1* 1 1 1 1 1 1 1
23*
22
2* 1*
9*
20
1*
Expanded Graphite
8 9 10 11 12 13 14 15 16 17
17
Material
24
25
8*
1
5-US* 3* 7* 5-DS* 6*
4-8-10-12 2
1
18
1 18
4 1 1* 1 1
The 73Z/T73Z series (class 150) and 74Z/T74Z series (class 300) , 2"– 8” (DN50-DN200), are design for full B16.34 rating and shutoff against full B16.34 differential pressure, except for 3" (DN80) which is limited to a differential pressure of 35 bar \ 500 Psi, and 4" (DN100) and 6" (DN150) which are limited to a differential pressure of 20 bar \ 290 Psi.For higher class rating, please consult Habonim engineering team. For gear operation recommendation please refer to Page 22
* Recommended spare parts
S
Stem dimensions DD Q
Preparation for actuation
Square M Stem groove Show valve Ball position N Thread
N Thread
M
P
H
D Stem Height C Ball Bore
M
ØW
Valve dimensions SIZE DN50 2" DN80 3’’ DN100 4’’ DN150 6’’
mm inch mm inch mm inch mm inch
BORE 50.05 1.97 80 3.15 100 3.94 150 5.91
A 150 300 178 216 7.01 8.50 203 282.5 7.99 11.12 228.5 304.8 9.00 12.00 394 403.5 15.51 15.89
A
B C D H S 150 300 78.5 75.1 222.4 264 289.7 256 3.09 2.96 8.76 10.39 11.41 10.08 77.5 122 309.7 356.3 395.6 610 3.05 4.80 12.19 14.03 15.57 24 86 104.5 374 443.5 495 916 3.39 4.11 14.72 17.46 19.49 36.06 140 140 437 558.8 ****** ****** 5.51 5.51 17.20 22.00 ******* *******
W 150 300 159 165 6.26 6.50 230 210 9.06 8.27 265 265 10.43 10.43 400 400 15.75 15.75
T M8X12 M10X20 M12X20 M20X30
TxL Thread ØF P,C,D
B
ØF (ISO)
M
M(DD)
70 (F07) 102 (F10) 125 (F12) 165 (F16)
**** **** 18.9 0.744 28.45 1.12 35.9 1.41
13.9 0.55 15.9 0.63 23.75 0.94 35.9 1.41
Q
N
20 M20 0.79 22.7 1"-14 UNF-2A 0.89 35.2 1½’' 12 UNF-2A 1.39 46.5 2’' UN-2A 1.83
HABONIM
P 17 0.67 16.7 0.66 26.2 1.03 56 2.20
Weight kg./lb 150 300 21.5 24 47.4 52.9 55 61 121.3 134.5 75 84 165.3 185.2 215 220 474.0 485.0
Metal Seated Valve
17
METAL SEATED VALVES 78Z series DIN Flanged DN15-DN40 PN40 Material specifications Item
Descripition
1
Body**
2
End**
3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Material DIN GR. 1.4404 DIN GR. 1.0402 DIN GR. 1.4404 DIN GR. 1.0402 DIN GR. 1.4401 (Hardened) DIN GR. 1.4542 DIN GR. 1.4404 (Hardened) DIN GR. 1.4404 (Hardened) Expanded Graphite
Ball Stem Downstream Seat Upstream Seat Body Seal Downstream Seat Seal Spring Stem Thrust Seal Stem Packing Follower Disc Spring Stem Nut Locking Clip Serrated Washer Handle Nut Handle Handle Sleeve Body Bolts Stop Pin Arrow Flow
Qty.
18
1
16
1
15
1* 1 1* 1* 2*
17
Expanded Graphite
1*
12
DIN GR. 2.4668 DIN GR. 2.4668 Expanded Graphite DIN GR. 1.4401 DIN GR. 1.4568 DIN GR. 1.4401 DIN GR. 1.4401 DIN GR. 1.4006 DIN GR. 1.4401 DIN GR. 1.4016 PVC DIN GR. 1.4401 DIN GR. 1.4305 S.St
1* 2* 1* 1 2 1 1 1 1 1 1 4 1 1
14 13
11 10* 21 8*
1 5-US* 7*
21
9*
3*
4
5-DS* 6*
* Recommended spare parts ** 1½" body and end is cast made C.St. WCB (1.0402) or S.St CF8M (1.4401)
2 19 20
78Z / T78Z Valve size ½" ¾" 1" 1½"
DN15 DN20 DN25 DN40
Flow coefficient Cv Kv
Limiting stem input torque 17-4PH Inconel 718 Nm in-lb Nm in-lb
12 32 57 104
45 100 100 200
10.6 28.1 49.3 90
398 885 885 1770
60 120 120 250
531 1062 1062 2213
S
Preparation for actuation
Stem dimensions Across flats
P P
M
Stem flats show valve ball position
H
D Stem Height C
ØW
Ball Bore
N Thread ½” without nut 16
¾”-1” with nut 16
A
B
TxL Thread ØF P,C,D
Valve dimensions SIZE DN15 ½" DN20 ¾" DN25 1" DN40 1½"
mm inch mm inch mm inch mm inch
BORE
A
B
C
D
H
S
ØW
14.3 0.56 20.65 0.81 25.5 1.00 38.1 1.50
115 4.53 120 4.72 125 4.92 140 5.51
49 1.93 58 2.28 55 2.17 65.9 2.59
29.4 1.16 38.2 1.50 42.65 1.68 48.2 1.90
40.4 1.59 55.7 2.19 60.2 2.37 77.7 3.06
92 3.62 103.5 4.07 108 4.25 124 4.88
151 5.94 170 6.69 170 6.69 220.5 8.68
95 3.74 105 4.13 115 4.53 150 5.91
*Face to face dimension DIN 3202-F4
18
Metal Seated Valve
T M5x10 M5x10 M5x10 M6x12
F1
F2
34 15 1.34 0.59 42 24 1.65 0.94 Ø42 (F04) Ø50 (F05)
M 5.5 0.217 7.5 0.295 7.5 0.295 8.67 0.341
N 3/8’’ UNF 7/16’’ UNF 7/16’’ UNF 9/16’’ UNF
P 7.2 0.283 7.2 0.283 7.2 0.283 8 0.315
Weight kg./lb 3 6.6 4.3 9.5 6 13.2 8 17.6
T78Z series DIN Flanged DN15-DN40 PN40 for extreme high temperature Material specifications Item
Descripition
1
Body
2
End
3
Ball
4
Stem
Material
5-DS
Downstream Seat
5-US
Upstream Seat
6 7 8 9 10 11 12 13 14 15 16 17 18
Body Seal Downstream Seat Seal Upstream Seat Spring Stem Thrust Seal Stem Packing Follower Disc Spring Stem Nut Locking Clip Seratted Washer Handle Nut Handle Handle Sleeve
19
Body Bolts
20 21 22
Stop Pin Location Ring Location Pin
23
Bonnet
24
Bonnet Bolts
25 26 27
Bearing Bonnet Seal Arrow Flow
Qty.
DIN GR. 1.4571 DIN GR. 1.4550 DIN GR. 1.4571 DIN GR. 1.4550 DIN GR. 1.4571 (Coated) DIN GR. 1.4845 (Coated) DIN GR. 2.4668 DIN GR. 1.4542 DIN GR. 1.4571 DIN GR. 1.4571 (Coated) DIN GR. 1.4845 (Coated) DIN GR. 1.4571 (Coated) DIN GR. 1.4845 (Coated) Expanded Graphite Expanded Graphite DIN GR. 2.4668 DIN GR. 2.4668 Expanded Graphite DIN GR. 1.4401 DIN GR. 1.4568 DIN GR. 1.4401 DIN GR. 1.4401 DIN GR. 1.4006 DIN GR. 1.4401 DIN GR. 1.4016 PVC DIN Gr.1.4986 ASTM A193 Grade B16 DIN GR. 1.4305 DIN GR. 1.4301 S.St DIN GR. 1.4571 DIN GR. 1.4550 DIN Gr.1.4986 ASTM A193 Grade B16 DIN GR. 2.4668 Expanded Graphite S.St
18
1
16
1
15 17
1*
14 13
1
9*
12 1*
21
1*
22
2* 1* 1* 2* 1* 1 2 1 1 1 1 1 1
20
11 4
10*
26
24
25
23
27
4
8*
1
5-US*
1 1 1
3* 7* 5-DS*
1
6*
4 1 1* 1
2 19
* Recommended spare parts
The 78Z/T78Z series (PN40) , DN15-DN40 (1⁄2" – 1 1⁄2”) , are design for full B16.34 rating and shutoff against full B16.34 differential pressure.
S
Preparation for actuation
Stem dimensions
Across flats
P P
H
D Stem Height C
Stem flats show valve ball position
M
Ball Bore
ØW
N Thread ½” without nut 16
¾”-1” with nut 16
B
A
TxL Thread ØF P,C,D
Valve dimensions SIZE DN15 ½" DN20 ¾" DN25 1" DN40 1½"
mm inch mm inch mm inch mm inch
BORE
A**
B
C
D
H
S
ØW
14.3 0.56 20.65 0.81 25.5 1.00 38.1 1.50
130 5.12 150 5.91 160 6.30 200 7.87
49 1.93 58 2.28 55 2.17 68 2.68
131.4 5.17 135 5.31 148 5.83 155 6.10
148.9 5.86 152.5 6.00 177.5 6.99 184.5 7.26
175 6.89 179 7.05 202 7.95 209 8.23
187 7.36 187 7.36 237 9.33 237 9.33
95 3.74 105 4.13 115 4.53 150 5.91
T M5x10 M5x10 M6x12 M6x12
ØF (ISO)
M
42 (F04) 42 (F04) 50 (F05) 50 (F05)
7.5 0.295 7.5 0.295 8.67 0.341 8.67 0.341
N 7/16’’ UNF 7/16’’ UNF 9/16’’ UNF 9/16’’ UNF
P 7.2 0.283 8 0.315 8 0.315 8 0.315
Weight kg./lb 5 11.0 6.8 15.0 10.4 22.9 13.6 30.0
*Face to face dimension DIN 3202-F4
HABONIM
Metal Seated Valve
19
METAL SEATED VALVES 77Z series DIN Flanged series DN80 - DN150 PN16 78Z series DIN Flanged series DN50 PN40 Material specifications Item
Descripition
1
Body
2
End
3 4 5-DS 5-US 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Material Qty. DIN GR. 1.4401 1 DIN GR. 1.0402 DIN GR. 1.4401 1 DIN GR. 1.0402 DIN GR. 1.4401 (Hardened) 1* DIN GR. 1.4542 1 DIN GR. 1.4404 (Hardened) 1* DIN GR. 1.4404 (Hardened) 1* Expanded Graphite 2* Expanded Graphite 1* DIN GR. 2.4668 1* DIN GR. 2.4668 2* Expanded Graphite 1* DIN GR. 1.4401 1 DIN GR. 1.4016 1 DIN GR. 1.4301 1 DIN GR. 1.4401 1 ASTM A47 Maleable Iron 1 DIN GR. 1.4301 1 DIN GR. 1.4301 1 DIN GR. 1.4401 4-8-10-12 DIN GR. 1.4305 1 S.St 1
Ball Stem Downstream Seat Upstream Seat Body Seal Downstream Seat Seal Spring Stem Thrust Seal Stem packing Follower Stop Plate Tab Washer Stem Nut Wrench Head Wrench Handle Wrench Bolt Body Bolts Stop Pin Arrow flow
17 15 14
16
13 12 11 10*
19 8* 5-US* 3* 7* 6*
1
5-DS*
9*
2
4
18
* Recommended spare parts
Flow coefficient Cv Kv
Limiting stem input torque 17-4PH Inconel 718 Nm in-lb Nm in-lb
240 580 2400 5400 9850
450 1500 1500 3500 7000
77Z/78Z & T77Z/T78Z Valve size 2" 3" 4" 6" 8"
DN50 DN80 DN100 DN150 DN200
208 501 2070 4660 8500
3983 13275 13275 30975 61950
550 1750 1750 4000 8000
4868 15488 15488 35400 70800
S
Stem dimensions DD Q
Preparation for actuation
Square M Stem groove Show valve Ball position
C
P
D H Stem Height
ØW
Ball Bore
M
N Thread
N Thread
M
A
B
TxL Thread ØF P,C,D
Valve dimensions SIZE DN50 2" DN80 3" DN100 4" DN150 6"
mm inch mm inch mm inch mm inch
BORE
A*
B
C
D
H
S
ØW
50.05 1.97 80 3.15 100 3.94 150 5.91
150 5.91 180 7.09 190 7.48 350** 13.78
60.7 2.39 77.5 3.05 84.5 3.33 163.5 6.44
70 2.76 108 4.25 124 4.88 179 7.05
111.6 4.39 154.6 6.09 210.8 8.3 248.5 9.78
137.3 5.41 194.8 7.67 262 10.31 308 12.13
256 10.08 610 24 916 36 916 36
165 6.50 200 7.87 225 8.86 328 12.91
* Face to face dimension DIN 3202-F4 ** Face to face dimension DIN 3202-F5
20
Metal Seated Valve
T M8X12 M10X20 M12X20 M12X20
ØF (ISO)
M
M(DD)
Q
70 (F07) 102 (F10) 102 (F10) 125 (F12)
**** **** 18.9 0.744 28.4 1.118 28.4 1.118
13.9 0.55 15.9 0.63 23.75 0.94 23.75 0.94
20 0.79 22.7 0.89 35.2 1.39 35.2 1.39
N M20 1"-14 UNF-2A 1½"-12 UNF-1A 1½"-12 UNF-1A
P 17 0.67 16.7 0.66 26.2 1.03 26.2 1.03
Weight kg./lb 11.3 24.9 24 52.9 31.5 69.4 78 172.0
T77Z/T78Z DIN Flanged DN50-DN150 for extreme high temperature Material specifications Item
Descripition
1
Body
2
End
3
Ball
4
Stem
5-DS Downstream Seat 5-US Upstream Seat 6
8 9 10 11 12 13 14 15 16 17
Body Seal Downstream Seat Seal Upstream Seat Spring Stem Thrust Seal Stem Packing Follower Stop Plate Tab Washer Stem Nut Wrench Head Wrench Handle Wrench Bolt
18
Body Studs + Nuts
19
Stop Pin
7
20
Bonnet
21
Bonnet Bolts
22 23 24 25
Bearing Bonnet Seal Location Pin Arrow Flow
17 Material
Qty.
DIN GR. 1.4571 DIN GR. 1.4550 DIN GR. 1.4571 DIN GR. 1.4550 DIN GR. 1.4571 (Coated) DIN GR. 1.4845 (Coated) DIN GR. 2.4668 DIN GR. 1.4542 DIN GR. 1.4571 DIN GR. 1.4571 (Coated) DIN GR. 1.4845 (Coated) DIN GR. 1.4571 (Coated) DIN GR. 1.4845 (Coated) Expanded Graphite
15
1
14
16
13
1
12
11
1*
10*
9*
19
1
4
20 1*
24
1* 2*
Expanded Graphite
1*
DIN GR. 2.4668 DIN GR. 2.4668 Expanded Graphite DIN GR. 1.4401 DIN GR. 1.4016 DIN GR. 1.4301 DIN GR. 1.4401 ASTM A47 Maleable Iron DIN GR. 1.4301 DIN GR. 1.4301 DIN Gr.1.4986 ASTM A193 Grade B16 DIN GR. 1.4305 DIN GR. 1.4571 DIN GR. 1.4550 DIN Gr.1.4986 ASTM A193 Grade B16 DIN GR. 2.4668 Expanded Graphite DIN GR. 2.4668 Expanded Graphite
1* 2* 1* 1 1 1 1 1 1 1
23*
22 24
25
8*
1
5-US* 3* 7* 5-DS*
18 6*
4-8-10-12 2
1 18
1 4 1 1* 1 1
The 78Z/T78Z series, DN50 (2") PN40, and 77Z/T77Z series, DN80-DN150 (3"-6") PN16, are design for full B16.34 rating and shutoff against full B16.34 differential pressure. For gear operation recommendation please refer to Page 22
* Recommended spare parts
S
Stem dimensions DD Q
Preparation for actuation
Square M Stem groove Show valve Ball position
H
P
D Stem Height C Ball Bore
M
N Thread
N Thread
M
ØW
A
TxL Thread ØF P,C,D
B
Valve dimensions SIZE DN50 2" DN80 3" DN100 4" DN150 6"
mm inch mm inch mm inch mm inch
BORE
A*
B
C
D
H
S
ØW
50.05 1.97 80 3.15 100 3.94 150 5.91
230 9.06 290 11.42 310 12.20 350** 13.78
78.5 3.09 77.5 3.05 86 3.39 163.5 6.44
222.4 8.76 309.7 12.19 374 14.72 437 17.20
264 10.39 356.3 14.03 443.5 17.46 558.8 22.00
289.7 11.41 395.6 15.57 495 19.49 ****** *******
256 10.08 610 24 916 36.06 ****** *******
159 6.26 230 9.06 265 10.43 400 15.75
T M8X12 M10X20 M12X20 M20X30
ØF (ISO) 70 (F07) 102 (F10) 125 (F12) 165 (F16)
M
M(DD)
Q
**** **** 18.9 0.744 28.45 1.12 35.9 1.41
13.9 0.55 15.9 0.63 23.75 0.94 30.15 1.19
20 0.79 22.7 0.89 35.2 1.39 44 1.73
N M20 1"-14 UNF-2A 1½’' 12 UNF-2A 2’' UN-2A
P 17 0.67 16.7 0.66 26.2 1.03 56 2.20
Weight kg./lb 21.5 47.4 57 125.7 90 198.4 210 463.0
* Face to face dimension DIN 3202-F1 **Face to face dimension DIN 3202-F5
HABONIM
Metal Seated Valve
21
METAL SEATED VALVES Valve operation torque 10000
Pneumatic operation
DN200 DN150 DN100 DN80
1000
DN65
Operating torque (Nm)
DN50 DN40
DN32 DN25
100
DN20 DN15
10
1 0
50
100
200
150
250
300
350
400
When actuation is required, Habonim will provide a complete calibrated assembly of valve, actuator and accessories. The metal seated ball valve series is available with Habonim unique Compact 4-Piston rack and pinion pneumatic actuator. The Compact actuator is available in 8 different sizes, spring return (up to 700 Nm/ 6200 in-lb) or double acting (up to 2500 Nm / 22100 in-lb). For extreme environment a special actuator designed to withstand temperature as high as 120˚C / 248˚F can be provided. Extensions and other means of removing the actuator from the extreme environment are also available. For more information about the Compact4-pistons actuator, please refer to Bulletin B-360. Automation of metal seated valves for larger torque figures (up to 10000 Nm / 88500 in-lb) covering the complete line is also available; please consult with Habonim engineering team for a variety of solutions.
Differential pressure (Bar)
100000
8" 6"
4" 3" 10000
Operating torque (in-lb)
21⁄2" 2" 11⁄2"
11⁄4"
1000
Manual operation
1"
Habonim's metal seated valves having sizes equal to or greater than those given in the table below shall be provided with gearboxes (unless otherwise agreed with the client). As a design rule the force required to operate the valve under maximum differential pressure shall not exceed 350 N / 80 lbf at the handwheel rim or extremity of the lever.
⁄"
34
⁄"
12
100
Class 10 0
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
5500
Differential pressure (Psi)
The above charts indicate valve nominal torque figures, a safety factor of 20% minimum must be added as a standard sizing practice.
22
Metal Seated Valve
6000
150
300
4" 3" Valve size DN100 DN80
600
900
1500
2½"
2"
2"
2500 1½"
DN65
DN50
DN50
DN40
Temperature vs Pressure A105 (#2500) 316L (#2500) A105 (#1500) WCB (#600)
Class 2500
100 (1450)
Pressure bar (Psi)
CF8M
Class 1500
CF8M/WCB
Class 600 Class 300
WC-Co Limit Stellite Limit
DHN Limit
LTPN Limit
10 (145)
347H/316Ti
CR3C2 Limit
CF8M/WCB
Class 150
1 0 (32)
50 (122)
100 (212)
200 (392)
300 (572)
400 (752)
425 (797)
425 (797)
450 (842)
500 (932)
538 (1000)
550 (1022)
600 (1112)
650 (1200)
Temperature °C (°F)
Temperature vs Pressure (bar) - Standard class rating ASME B16.34
Class 150
Class 300
Class 600
Class 900
Class 1500
Class 2500
Material A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti
-29 to 38 20 16 20 19 19 51 41 52 50 50 102 83 103 99 99 153 124 155 15 149 255 207 259 248 248 426 345 431 414 414
50
19 15 20 18 19 50 40 52 48 49 100 80 103 96 98 150 120 155 144 146 251 200 259 241 244 418 34 431 401 406
100 18 13 18 16 17 47 35 52 42 45 93 70 103 84 91 140 104 155 127 136 233 174 258 211 227 388 290 429 352 378
200 14 11 14 14 14 44 29 49 36 40 88 58 97 71 80 131 88 146 107 120 219 146 243 178 200 376 243 405 297 333
300 10 10 10 10 10 40 26 43 32 36 80 52 86 63 72 120 78 129 95 108 199 130 214 158 180 332 217 357 264 301
Temperature (°C) 400 425 450 7 7 7 7 7 35 24 37 29 34 69 49 73 59 68 104 73 110 88 102 174 122 183 147 170 289 203 305 245 283
6 6 6 6 6 29 24 35 29 34 58 48 70 58 67 86 72 105 87 101 144 119 175 146 168 240 199 292 243 280
5 5 5 5 5 23 23 34 30 34 46 47 68 58 67 69 70 101 87 100 115 117 169 144 167 192 195 282 240 279
500
538
550
600
650
4
4
4
4
4
28
25
25
22
14
57
50
50
43
28
85
75
75
64
43
141
126
125
107
71
235
209
208
179
118
850
900
1000
1100
1200
60
60
60
60
60
409
365
363
313
204
819
725
722
622
407
1228
1090
1085
931
616
2043
1820
1811
1552
1025
3408
3029
3016
2588
1707
Temperature vs Pressure (Psi) - Standard class rating ASME B16.34
Class 150
Class 300
Class 600
Class 900
Class 1500
Class 2500
Material A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti A105/WCB/LF2 316L/CF3M F22/Inconel625 CF8M/St.St 316 347H/316Ti
-20 to 100 284 231 287 276 276 741 600 750 719 719 1480 1199 1499 1440 1440 2221 1799 2249 216 2159 3702 2999 3750 3599 3599 6170 4998 6248 5999 5999
200
278 222 283 267 271 726 580 750 697 708 1453 1160 1499 1395 1414 2181 1741 2249 2092 2121 3634 2901 3750 3489 3535 6057 486 6248 5813 5893
300
257 193 257 235 252 676 505 747 612 657 1351 1009 1494 1224 1314 2027 1514 2242 1836 1971 3379 2522 3735 3060 3284 5630 4204 6226 5098 5477
400
200 162 200 199 200 635 423 705 518 579 1270 845 1409 1034 1159 1905 1269 2114 1552 1737 3176 2114 3529 2585 2896 5446 3524 5878 4309 4826
* It is totaly forbidden to use a material when pressure rating is missing * 316L material is not recommended for prolonged use above 450°C/850°F
500
148 145 148 148 148 577 378 622 458 523 1154 755 1243 916 1047 1733 1134 1865 1376 1570 2887 1889 3109 2292 2616 4811 3149 5178 3821 4360
Temperature (°F) 600 700 800
94 94 94 94 94 503 352 529 426 492 1006 705 1063 854 983 1511 1057 1592 1280 1475 2517 1762 2655 2134 2458 4195 2936 4421 3557 4098
80 80 80 80 80 418 347 510 422 487 834 692 1015 845 974 1251 1038 1524 1267 1462 2085 1730 2539 2113 2437 3476 2883 4228 3522 4061
67 67 67 67 67 334 339 489 432 486 667 679 982 837 970 1001 1018 1470 1254 1456 1668 1698 2451 2091 2426 2780 2829 4086 3486 4043
* A105 material is not recommended for prolonged use above 425°C/800°F * CF3M material is not to be used above 455°C/850°F
HABONIM
Metal Seated Valve
23
METAL SEATED VALVES How to order Size Code Inch 02 03 05 07 10 12 15 20 25 30 40 60 80
Series(4)
Body/End connection
3 Pcs design High pressure design Flanged ANSI 150 Flanged ANSI 300 Flanged DIN PN16 Flanged DIN PN40
ASTM A105 C.St A216 C.St WCB ASTM A479 S.St. 316/316L ASTM A351 S.St CF8M/CF3M ASTM A350 LF2 C.St ASTM A479 S.St. 316Ti ASTM A479 S.St. 347H Inconel 625 ASTM A182 F22
DN
1/4" 3/8” 1/2" 3/4" 1” 1 1/4" 1 1/2" 2” 2 1/2" 3” 4” 6” 8"
8 10 15 20 25 32 40 50 65 80 100 150 200
47Z 28Z 73Z 74Z 77Z 78Z
The HABONIM metal seated ball valve identification code
1
2
4
0
Size
4
3
5
Design
Design C(1) T(2) N(3) D S
4 6 F G H I P
6
7
8
7
3
Z
Series
9 10 _ 6
N D I O E
6 G L N P
12
13
14
15
6
6
M
N
G
Ball/Seats
Stem
Body/End
G B V
(3)
V30
NA WR FF RTJ 159 B TTL
Expended Graphite NBR Sh. 90 Viton Sh. 70
/
1
5
0
Connection
Stem 6 M Z
S.St. 316 (L) S.St. 17-4PH Inconel 718
(1) For more information use Habonim cryogenic valves catalogue (bulletin P-119M). (2) When using the prefix "T" the valve design will include bolted on extended bonnet. (3) For more information use Habonim control valves catalogue (bulletin B-412M). (4) As standard the Habonim metal seated series is full port uni-directional design. (5) Other end connections are available upon request.
Valve design
ANSI B16.25 ANSI B16.34
NACE MR-0175 ISO 15156-1/2/3 Quality Assurance Certification
ISO 17292 and API-6D ISO9001-2008 PED 97/23/EC ATEX BS EN 10204
Fire testing Seat test Shell test Face to face and end dimensions of valves Butt welding end of valves Valves - Flanged threaded and welding ends ASME Section VIII div. 1- Boiler and pressure vessel code, rules for construction of pressure vessels (optional) Anti-Static Module H directive 94/9/EC 3.1/3.2 certification, full material traceability (optional)
CAT-MTM-M 1/2011
In accordance with our policy to strive for continuous improvement of the product, we reserve the right to alter the dimensions, technical data and information included in this catalogue when required. Copyright © 2010 HABONIM Ltd. All rights reserved
ISRAEL Tel: +972-4-6914903 Fax: +972-4-6914935 sales_israel@habonim.com
w w w . h a b o n i m . c o m
North America Toll Free Phone: 1-866-261-8400 Toll Free Fax: 1-866-243-9959 sales_usa@habonim.com Europe Habonim Europe Tel: +972-4-6914733 Fax: +972-4-6914703 sales_europe@habonim.com
.
30
Special Features
BS 21 DIN 2999 (BSPP) B1.20.1 Buttweld Sch 5,10, 40, 80,160 Extended buttweld Socketweld Extended Socket Weld
Flange connection
2" 73Z valve in a fire test
Headquarters Habonim ISRAEL Tel: +972-4-6914911, Fax: +972-4-6914902 sales_international@habonim.com
21 22
End Connection (5) BSPT DIN NPT BW XBW SW XSW
Standard of compliance ISO10497, API 607 6th ed. BS EN 12266-1(Rate C), ANSI/FCI 70-2 (Class V) ANSI B16.10
_
ANSI B16.5 (B16.47 series A) Raised Face 150, 300, 600, 900, 1500, 2500 DIN 2501 - Raised Face PN16, PN25, PN40, PN64, PN100, PN250, PN400 ISO 6164 Flat Face SAE3000, SAE6000
It is essential to provide as many details possible on the application such as: media, temperature, pressure, pipe line size and type of connection.
Valve test
Characterized control downstream seat Nace MR0175 service DD Stem Flat facing Ring type joint facing C ball Rolled bar Hardening of all valve metal parts
16 17 18 19 20
Hardening Seals
Seals
LTPN - Low Temperature Plasma Nitriding DHN - Salt bath nitriding Cr3C2 - Chromium Carbide with Nickel Chrome binder - HVOF technique WC-Co - Tungsten Carbide with Cobalt binder - HVOF technique Stellite - PTA technique
Special Features
ASTM A479 S.St. 316/316L ASTM A479 S.St. 316Ti ASTM A479 S.St. 310H ASTM A479 S.St. 410 ASTM A479 S.St. 416
11
Hardening
Cryogenic Temperature (<-50˚C) Extreme High Temperature 425°C<T<650°C Control Diverter bottom entry Diverter side entry
Ball/Seats Set
U.K Habonim UK Tel: +44-1633-484554 Fax: +44-1633-482252 sales@habonimuk.com China Habonim China Tel: + 86 21 5219 1139 Fax: + 86 21 5219 3780 sales_china@habonim.com.cn