Three piece ball valves 26 series 140213 by Habonim Valves And Actuators

METRIC

THREE PIECE BALL VALVES ANSI CLASS 600 26 SERIES

THREE PIECE BALL VALVES Introduction Habonim is offering a new Class 600 cast valve, the 26 Series. Built for endurance in the most demanding applications, the 26 Series combines robust construction with Habonim’s new Hybrid seats (see pg. 4), allowing it to withstand operation at the maximum ANSI B16.34 differential pressure rating. The 26 Series is available in a variety of cast carbon steels, WCB, LCB, LC1, and in response to global market demands, it is also available in additional materials including stainless steel, nickel and exotic alloys. All of this contributes to making Habonim’s 26 Series an ideal and cost effective solution for the Oil & Gas market.

Technical Summary Size Range: Temperature Range: Pressure: End Connections: Application: Service: Materials: Design Standard: Operation: Certifications:

2” (DN 50) – 8” (DN 200) (smaller sizes are covered by the 47 series) -60° C (-76° F) to 260° C (500° F) Class 600 Extended Butt-weld ends, Flanged ends Class 600 RF/RTJ Oil & Gas, Chemical, Petrochemical Gas, Steam, Chemicals, Solvents,Thermal Fluid Carbon Steel ASTM A352 LC1, Stainless Steel ASTM A351 CF8M/CF3M ASME B16.34 Hand or Gear operated, Pneumatic or Electric actuated GOST, Firesafe to API 607/ISO 10497, GOST № РОСС IL.AB28.B01291

ANSI CLASS 600 BALL VALVE WITH HYBRID SEATS 26 SERIES

26 SERIES Features • Full bore • Anti-static • Three piece design • Tongue and groove body seal design • Extended butt-weld ends for in-line welding • Flanged Class 600 ends, raised face/ring type joint • Operational under full Class 600 differential pressure • Easy to install and to maintain • Hybrid seats as standard (see pg. 4) • Fire safe certified to API 607 / ISO10497 • NACE MR0175 / ISO15156-1/2/3 compliance as standard

Pressure / Temperature Rating VIRGIN PEEK

Seals Temperature Limitation Material Viton NBR LT NBR EPDM PTFE Graphite

Temperature (° C) -26° C to 120° C -20° C to 80° C -56° C to 82° C -40° C to 140° C -100° C to 230° C -269° C to 650° C

Temperature (° F) -15° F to 248° F -4° F to 176° F -70° F to 180° F -40° F to 284° F -148° F to 446° F -452° F to 1202° F

Testing

Certifications and Traceability

To confirm valve functionality, valves are 100% tested according to EN12266-1, and GOST 9544-2005 requirements. Habonim’s procedure is comprised of three stages: • Shell strength test at 1.5 times the pressure rating • Shell tightness test at 1.1 times the pressure rating • Seat tightness test at 6 bar of compressed dry air

All valves are supplied with a BS EN 10204 certificate of compliance on request. For full traceability each valve is tagged and every casting is marked with a heat number. Material test reports (MTR) will be provided upon request. For the Russian market, a special set of documents is also available, which includes: • Passport (technical datasheet, general assembly drawing, material tests report, non-destructive test report (upon client request), product reliability declaration • BS EN 10204 certificate of compliance level 3.1 • Installation operation and maintenance manual (IOM) • A special tag written in Russian

With acceptance criteria of Rate A, no leakage is allowed throughout the duration of the test. Upon client request the following non-destructive tests (NDT’s) can be performed: • Liquid penetration testing as per ASME V Art. 6 and ASTM E165 standard • Radiographic testing (RT), as per ASME V Art. 2 and ASTM E94 standard • Ultrasonic testing (UT), as per ASTM A609 standard • Visual inspection, to ASME V Art. 9

ANSI CLASS 600 BALL VALVE WITH HYBRID SEATS 26 SERIES

THREE PIECE BALL VALVES Hybrid Seats Habonim developed a new line of hybrid seats especially for high differential pressure applications. When a soft seated floating ball valve is held even momentarily at mid position, the upstream seat is incompletely supported; it is only partially supported by the ball and can be pushed towards the valve cavity by the force of the stream. This deformation is amplified with increased density of the media, high differential pressure and high velocity. These extreme conditions of deformation can cause the ball to grip the unsupported area of the soft seat, and to jam the valve, it may slice the seat by the port edge of the ball, or trigger stem twisting (caused by excessive torque being applied by the operator trying to close the valve). Habonim’s new line of Hybrid seats was developed especially to overcome the above problems.

The combination of a metallic housing and polymer insert offers the stiffness of a metal seat with a bubble tight Class “A” shutoff leakage rate and operating torque of a soft seat. The hybrid seats are proven in use with B16.34 Class 600 maximum differential pressure. Different hybrid seat designs were developed in response to various applications, and are designated by the metallic housing design.

Hybrid Seat Types

Insert Shapes

The “L shape” is mainly used for fire-safe or cryogenic applications where an elastomer O-ring cannot be used. The “F shape” housing is mainly used for unidirectional valves combining a soft downstream seat and Hybrid upstream seat. The “U shape” housing allows for the use of O-ring elastomers for general purpose applications.

O-Ring Seal

Shape

Bidirectional

Shape

Metallic Seat Support Polymer Insert

Round Insert Shape

Unidirectional

Graphite or PTFE Seal

Shape

The ideal solution for cryogenic bi-directional applications

ANSI CLASS 600 THREE PIECE BALL VALVES 26 SERIES

Scraper Insert Shape

26 SERIES Double Block and Bleed 26 Series In a standard two way ﬂoating ball valve tight shut-off is achieved by the downstream seat. The line pressure provides the necessary force by pressing the ball into the downstream seat. The ball’s movement toward the downstream seat this movement relieves the seating force between the ball and upstream seat, and lets the upstream seat leak until the pressure between the upstream line and the cavity around the ball is equalized. A Double Block & Bleed valve arrangement consists of two seats working independently. Each seat must seal at its upstream side, keeping the valve cavity unpressurized, thus allowing two different media to separate by one valve. The bodies for block and bleed service are specially machined to incorporate a bottom drain with a bleed valve attached. Media trapped in the body cavity can be released through this bleed valve. A pressure gauge can be connected to the bleed valve; alternatively, it can be connected to a flare. If the seat leaks, the medium can be sensed by the pressure gauge or it can be routed to the flare. In order to achieve a seal at the upstream side, Habonim developed a special Hybrid seat. The seat design combines the rigidity of a metal housing and the sealing ability (EN12266-1, Rate A) of a soft plastic material. Blocking flow from crossing the back of the hybrid seat is achievable by an O-ring (applicable with the ‘U’ shaped Hybrid design) or Graphite\PTFE (applicable with the ‘L’ shaped Hybrid design) With a ‘Piston-movement-affect’ the Hybrid seat is pressed against the ball sphere, achieving positive isolation. The metal housing design includes a fire lip which seals ‘metal-to-metal’ against the ball sphere; this occurs when the ball is pressed by the line pressure against a ‘fire-lip’ when the plastic insert has melted away during a burn. The 26 Series, with its Double Block and Bleed arrangement, can be used only for applications in the range of the temperature and corrosion for the seats and seal materials used in their construction.

ANSI CLASS 600 BALL VALVE WITH HYBRID SEATS 26 SERIES

THREE PIECE BALL VALVES 26 Series 2”-8” (DN 50 - DN 200); Extended Buttweld Ends Material Specifications 17A

17B

17C 18 16 15

9 8

8 2

5A 5

5B 5A 5 1

2 19 18

5B 6

Item 1 2 3 4 5 5A 5B 6 7 8 9 10 11 14 15 16 17A 17B 17C 18 19 20 21 23

Description

Material Specifications ASTM

Qty.

A352 LC1, A352 LCB, 1 A216 WCB, A351 CF8M (S.St. 316) End A352 LC1, A352 LCB, 2 A216 WCB, A351 CF3M (S.St. 316L) Ball A351 CF3M (S.St. 316L), 1 A350 LF2 + ENP Stem A479 316L, A564 630 (17-4PH) 1 Seat PCTFE, Virgin PEEK, 2 Devlon® V-API Seat Ring A479 316L, A350 LF2 + ENP 2 Seat Seal Viton, NBR, Graphite, PTFE 2 Body Seal Graphite, PTFE 2 Stem Thrust Seal CF 25% PTFE, PEEK, 1 Virgin PEEK, TFM, RPTFE Stop Pin A193 Gr.B8M (S.St. 316) 2 Stem Packing Graphite, CF 25% PTFE, TFM 1 Follower B783 316L 1 Washer A240 410 1 Stop Plate A240 430 1 Tab Lock Washer A240 304 1 Stem Nut A194 Gr.8 (S.St. 304) 1 Wrench Head A47 32510 zinc plated, 1 A351 CF8M (S.St. 316) Wrench Handle A675 Gr.50 zinc plated, A240 316L 1 Wrench Bolt A193 Gr.B8M (S.St. 316) 1 Body Bolts A320 L7 ,F568M Class 8.8, 20 ,24, 32 ISO 3506-1 A2-70 (S.St. 304), ISO 3506-1 A4-80 (S.St. 316) Washers A240 410 20 ,24, 32 Anti Static Spring A313 302 2 Anti Static Plunger A479 304 2 Tag (not shown) A167 304 1

Body

20 21 Detail A

ANSI CLASS 600 THREE PIECE BALL VALVES 26 SERIES

26 SERIES 26 Series 2”-8” (DN 50 - DN 200); Extended Buttweld Ends Dimensions Lifting Device

See Detail B

D Stem Height

See Detail A C Bore

Detail B B A

ØW The 26 Series is equipped with a lifting device to ease installation. The maximum allowable load is indicated in the below table.

TxL Thread ØF P.C.D.

Detail A

Stem Dimensions

ØB1 Across Flats

Square

Size Port Bore mm inch mm inch mm inch mm inch mm inch

ØA1

N Thread

DN50 2" DN80 3" DN100 4" DN150 6" DN200 8"

Stem Groove Shows/Indicates ball position

51 2.01 80 3.15 100 3.94 150 5.91 200 7.87

Dimensions are available according to: Sch80 or GOST 10704-91

Preparation for Actuating

ØW

200 7.87 356 14.02 280 11.02 490 19.29 500 19.69

75 2.95 110 4.33 135 5.31 190 7.48 275 10.83

87.5 3.44 126.5 4.98 142.4 5.61 194 7.64 245 9.65

134 5.28 195.9 7.71 211.9 8.34 307 12.09 400 15.75

174.45 6.87 256.6 10.1 273 10.75

401 15.79 916 36.06 916 36.06

150 5.91 210 8.27 260 10.24 360 14.17 470 18.5

TxL

Maximum Allowable Maximum Allowable Load (Kg) Load (Lb)

Size

ØF (ISO)

M10x12 F10 M12x16 F12 M12x18 F12 M16x18 F14 M20x28 F16

M 18.92 0.745 28.45 1.12 28.45 1.12 35.92 1.41 45.9 1.81

3000

6614

4400

9700

5800

12787

5800

12787

16.7 0.66 26.2 11⁄2"- 12 UNF-1A 1.03 26.2 2" UN-2A 1.03 40 2" UN-2A 1.57 50 2 3⁄4" UN-2A 1.97 1"- 14 UNF-2A

Flow Weight Weight Coefficients (Kg) (Lb) Cv Kv 480

414

14.2

31.3

1300 1120

81.6

1300 1120

128

2400 2070

126

278

5400 4660

314

692.2

ANSI CLASS 600 BALL VALVE WITH HYBRID SEATS 26 SERIES

THREE PIECE BALL VALVES 26 Series 2”-8” (DN 50 - DN 200); #600 Flanged RF/RTJ Ends Material Specifications 17C

17A

17B 18

16 15 11 14 10

9 8 2 3

5A 5

6 5B 5A 5

5B 1 2 19 18 6

Item 1 2 3 4 5 5A 5B 6 7 8 9 10 11 14 15 16 17A 17B 17C 18

19 20 21 23

Description Body

Material Specifications ASTM

A352 LC1, A352 LCB, A216 WCB, A351 CF8M (S.St. 316) End A352 LC1, A352 LCB, A216 WCB, A351 CF8M (S.St. 316) Ball A351 CF3M (S.St. 316L), A350 LF2 + ENP Stem A479 316L, A564 630 (17-4PH) Seat PCTFE, Virgin PEEK, Devlon® V-API Seat Ring A479 316L, A350 LF2 + ENP Seat Seal Viton, NBR, Graphite, PTFE Body Seal Graphite, PTFE Stem Thrust Seal CF 25% PTFE, PEEK, Virgin PEEK, TFM, RPTFE Stop Pin A193 Gr.B8M (S.St. 316) Stem Packing Graphite, CF 25% PTFE, TFM Follower B783 316L Washer A240 410 Stop Plate A240 430 Tab Lock Washer A240 304 Stem Nut A194 Gr.8 (S.St. 304) Wrench Head A47 32510 zinc plated, A351 CF8M (S.St. 316) Wrench Handle A675 Gr.50 zinc plated, A240 316L Wrench Bolt A193 Gr.B8M (S.St. 316) Body Bolts A320 L7 ,F568M Class 8.8, ISO 3506-1 A2-70 (S.St. 304), ISO 3506-1 A4-80 (S.St. 316) Washers A240 410 Anti Static Spring A313 302 Anti Static Plunger A479 304 Tag (not shown) A167 304

Qty.

1 2 1 1 2

20 21

2 2 2 1 2 1 1 1 1 1 1 1 1 1 20 ,24, 32

20 ,24, 32 2 2 1

ANSI CLASS 600 THREE PIECE BALL VALVES 26 SERIES

26 SERIES 26 Series 2”-8” (DN 50 - DN 200); #600 Flanged RF/RTJ Ends Dimensions Lifting Device S

See Detail B

See Detail A D Stem Height

H C Bore

Detail A

C B

ØW E

The 26 Series is equipped with a lifting device to ease installation. The maximum allowable load is indicated in the below table.

TxL Thread ØF P.C.D.

ØA1 ØB1

Detail B

Ring Type Joint (RTJ) ASME B16.5 Ring Type Joint (RTG) GOST 12815-80 Type7 (Other GOST 12815-80 types are also available)

Stem Dimensions Stem Groove Shows/Indicates Ball Position

Size DN50 2" DN80 3" DN100 4" DN150 6" DN200 8"

M M

N Thread

Across Fats

Square

Size

Port

Bore

DN50 2" DN80 3" DN100 4" DN150 6" DN200 8"

mm inch mm inch mm inch mm inch mm inch

51 2.01 80 3.15 100 3.94 150 5.91 200 7.87

Preparation for Actuating

A (RF)

A (RTJ)

292.1 11.50 355.6 14.00 431.8 17.00 558.8 22.00 660.4 26.00

295.15 11.62 358.65 14.12 434.85 17.12 561.85 22.12 663.45 26.12

75 2.95 110 4.33 135 5.31 190 7.48 275 10.83

87.5 3.44 126.5 4.98 142.4 5.61 194 7.64 245 9.65

134 5.28 195.9 7.71 211.9 8.34 307 12.09 400 15.75

174.45 6.87 256.6 10.1 273 10.75

401 15.79 916 36.06 916 36.06

ØW

TxL

F (ISO)

165.10 M10x12 F10 6.50 209.55 M12x16 F12 8.25 273.05 M12x18 F12 10.75 355.60 M16x18 F14 14.00 419.10 M20x28 F16 16.50

M 18.92 0.745 28.45 1.12 28.45 1.12 35.92 1.41 45.9 1.81

Maximum Maximum Allowable Load (Kg) Allowable Load (Lb) 1000

2205

3000

6614

4400

9700

5800

12787

5800

12787

N 1"- 14 UNF-2A 11⁄2"- 12 UNF-1A 2" UN-2A 2" UN-2A 2 3⁄4" UN-2A

P 16.7 0.66 26.2 1.03 26.2 1.03 40 1.57 50 1.97

Weight Weight (Kg) (Lb) 24.5

134.5

107

236

220

485

497

1096

ANSI CLASS 600 BALL VALVE WITH HYBRID SEATS 26 SERIES

THREE PIECE BALL VALVES Valve Operating Torque DN50-DN100 (2”-4”) Nm

In-Lb 8850 DN100 (4”)

Valve Torque

DN80 (3”)

885

DN50 (2”)

88.5 BAR PSI

Differential Pressure

Valve Operating Torque DN150-DN200 (6”-8”) Nm

In-Lb 88500

Valve Torque

DN200 (8”) DN150 (6”)

8850

885 BAR PSI

Differential Pressure

ANSI CLASS 600 THREE PIECE BALL VALVES 26 SERIES

26 SERIES Actuation SR DA

B A

Pneumatic Automation Dimensions Valve Size

Actuator

Size

Units

DN50 2" DN80 3" DN100 4" DN150 6" DN200 8"

mm inch mm inch mm inch mm inch mm inch

80 3.15 100 3.94 100 3.94 75 2.95 107 4.21

168 6.61 227 8.94 242 9.53 267 10.51 352 13.86

372 14.65 465 18.29 584 22.99

Size

164 6.46 218 8.56 270 10.63

221 8.70 285 11.22 342 13.46

269 10.59 360 14.17 437 17.20

C45 C60 C75

* Consult Habonim Team

Stem Input Torque Valve Size

Limiting Stem Input Torque (Nm) 316L 17-4PH

2" (DN50) 3" (DN80) 4" (DN100) 6" (DN150) 8" (DN200)

716 2435 2435 4933 10292

2533 8611 8611 17447 36400

Gear Operation Sizing and Dimensions Valve Size Size DN50 2" DN80 3" DN100 4" DN150 6" DN200 8"

Manual Gear

Units

mm inch mm inch mm inch mm inch mm inch

168 6.61 227 8.94 242 9.53 267 10.51 352 13.86

80 3.15 100 3.94 100 3.94 75 2.95 107 4.21

Unit Size M07 M10 M12 M14 M15

39 1.54 52 2.05 67 2.64 90 3.54 123 4.84

62 2.44 84 3.31 105 4.13 131 5.16 178 7.01

46 1.81 58 2.28 75 2.95 86 3.39 114 4.49

58 2.28 67 2.64 81 3.19 94 3.70 106 4.17

27 1.06 35 1.38 42 1.65 50 1.97 50 1.97

226 8.90 294 11.57 323 12.72 361 14.21 458 18.03

150 5.91 185 7.28 233 9.17 255 10.04 340 13.39

125 4.92 350 13.78 457 17.99 610 24.02 762 30.00

ANSI CLASS 600 BALL VALVE WITH HYBRID SEATS 26 SERIES

THREE PIECE BALL VALVES

26 SERIES

How to Order Hybrid Seats Code System 1 2

2 0

5 F

6 2

Design

Size

9 _

Series

14 Hybrid Seat

7 6

10 11 R R

12 13 6 6

14 15 F G

Body/End

Ball/Stem

Seat/Seal

16 17 18 19 20 21 22 23 24 . _ V 1 1 5 / X B W Special Features

Connection

Insert material

Upstream/ Downstream

Insert Shape

Housing Shape + Seal Type

PCTFE

Devlon

VIRGIN PEEK

US+DS-Hybrid Seats Hybrid seat on upstream side only

Scraper

U + Viton

U + Low Temp. NBR

Round

U + NBR

L + Graphite

U + EPDM

L + PTFE

Flat

Hybrid seat on downstream side only

The HABONIM 26 Series Identification Code 1 2

2 0

Size

5 F

Service

7 8 9 10 11 2 6 - R R Series

Size

12 13 6 6

Body End Ball Stem Seat Seal

Service

Series

Code inch mm 20 30 40 60 80

2” 3” 4” 6” 8"

50 80 100 150 200

Fire Safe

Cleaned for Oxygen Service

Seat F

3 Pcs #600 Full Port

Seal

Hybrid Seats*

G B V T I

14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 F G / X B W - V 1 1 3 - D B B 0 5

Expanded Graphite NBR VITON PTFE Impregnated Graphite

End Type

Special Application

Body / End Connection

Ball

ASTM A216 WCB

ASTM A351 CF8M/ CF3M

9 R F

ASTM A352 LCB ASTM A352 LC1 ASTM A350 LF2

ASTM A351 CF8M

Extended Buttweld

DBB05

600

Flanged Class 600 ANSI B16.5 (B16.47 series A) - Raised Face

Double Block and Bleed 1/2” for leakage control Bare shaft ready for actuation

Flanged PN100 to DIN 2501 - Raised Face

* For more details regarding Hybrid Seat ordering code, please refer to page 4. It is essential to provide as many details as possible on the application such as: media, temperature, pressure, pipe line size and type of connection.

Devlon® V-API is a trademark of James Walker® Devol®. PEEK® is a trademark of VICTREX, PV. In accordance with our policy to strive for continuous improvement of the product, we reserve the right to alter the dimensions, technical data and information included in this catalogue when required. Copyright © 2012 HABONIM Ltd. All rights reserved

CAT-26 07/12

w w w . h a b o n i m . c o m

S.St. 316 17-4PH

Special Features

XBW

PN100

6 M

ASTM A350 LF2 +ENP

End Connection

600RTJ Flanged Class 600 ANSI B16.5 (B16.47 series A) - Ring Type Joint

Stem

ISRAEL Habonim Headquarter Tel: +972-4-6914911 / 6914903 Fax: +972-4-6914935 sales_international@habonim.com

U.K Habonim UK Tel: +44-1633-865392 Fax: +44-1633-482252 gerard.jones@habonimuk.com

USA Habonim USA Toll Free Phone: 1-866-261-8400 Toll Free Fax: 1-866-243-9959 sales_usa@habonim.com

China Habonim China Tel: + 86 21 64453190 *146 Fax: + 86 21 64453191 sales_china@habonim.com