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PUBLISHER
Glen Hobson glen@tipsmag.net 205-733-1341 ASSOCIATE PUBLISHER
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Hank Underwood hank@tipsmag.net 205-733-1343 CIRCULATION DIRECTOR/WEB DESIGN
Jacklyn Hobson EDITORIAL ADVISORY BOARD
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Jerry Kroetch - Scothcman Industries Gunter Glockner - Wila, USA Jim Reid - Great Lakes Air Michael Evanko – Spanco, Inc., Richard Ward – Wardjet , Inc. Paul Dailey – Solar World
CREATIVE DIRECTOR
Derek Gaylard ART DIRECTOR
David Todd Executive and Advertising Offices 2070 Valleydale Rd, Suite # 6 Hoover Al 35244 toll free: 866.981.4511 phone: 205-733-1341 fax: 205-733-1344 www.tipsmag.net • glen@tipsmag.net Today’s Industrial Products & Solutions™ is published twelve times a year on a monthly basis by H & F Media Group, Inc., 2070 Valleydale Rd, Hoover Al 35244 USA. Today’s Industrial Products & Solutions™ is distributed free to qualified subscribers. Non-qualified subscription rates are $57.00 per year in the U.S. and Canada and $84.00 per year for foreign subscribers (surface mail). U.S. Postage paid at Birmingham, Alabama and additional mailing offices. Today’s Industrial Products & Solutions™ is distributed to to qualified owners and managers in the industrial industry. Publisher is not liable for all content (including editorial and illustrations provided by advertisers) of advertisements published and does not accept responsibility for any claims made against the publisher. It is the advertiser’s or agency’s responsibility to obtain appropriate releases on any item or individuals pictured in an advertisement. Reproduction of this magazine in whole or in part is prohibited without prior written permission from the publisher. POSTMASTER: Send address changes to
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Today’s Industrial Products & Solutions • September 2011
H & F Media Group, Inc., P.O. Box 382315 Birmingham, Alabama 35238-2315 PRINTED IN THE USA
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Contents
6 14
26
20
16
In this Issue 6 14
Non-Woven Abrasives Expand Right Angle Grinding Possibilities.
18 20
Rebuilding Ground Zero
Extreme Environments No Problem for Ruggedized TUFF™ Air Sampling Pumps from Casella
Lincoln Electric Welding Experts to Speak at 14th Annual Aluminum Welding Conference
IN EVERY ISSUE 26 Product Focus 32 Advertiser Index 4
ON THE COVER : cover provided by Norton Abrasives
Today’s Industrial Products & Solutions • September 2011
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FeatureSTORY
New Norton Vortex Rapid Finish is ideal for removing light welds and blending stainless steel
Non-Woven
Abrasives Expand Right Angle Grinding Possibilities.
New Norton Blaze Rapid Strip disc
6
In the abrasives market, right angle grinders have traditionally been used in conjunction with grinding wheels, fiber discs, wire brushes, and flap discs. Over the last several years, non-woven abrasives have entered the field, replacing traditional coated abrasives as a faster and more cost effective method of stripping, deburring, blending, prepping and finishing. What are non-woven abrasives? They have three components: synthetic fiber mesh, quality abrasives, and resin. The density
Today’s Industrial Products & Solutions • September 2011
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FeatureSTORY
Norton Blaze Rapid Strip
by their very coarse, open mesh structure. They are ideal for stripping paint and coatings, without affecting the base metal. The open structure resists loading, enabling it to strip even the gummiest of substances like seam sealer and adhesives. Norton’s new Blaze Rapid Strip wheel is an upgraded version of the traditional black stripping product. Unlike its black silicon carbide counterpart, Blaze Rapid Strip uses ceramic alumina grain. This makes it faster cutting and longer lasting, a better choice for stripping rough rust and scale off of metal parts while still being flexible enough to avoid gouging the base material. This is a very versatile product for stripping, cleaning, and blending. Finishing wheels have a much tighter weave, making for a firm product excelof the mesh and the size and type of the other abrasive products. To understand the lently suited for removing light welds, abrasive used, provides an array of combi- differences among types of non-woven right deburring rough metal edges, and nations that give non-woven right angle angle products, a simple review can prove blending/cleaning all metal surfaces. The abrasive grain of choice for most products not only a great deal of versatility helpful: but also unique attributes not available in Stripping wheels are quite recognizable metalworking operations is aluminum
Stripping
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Today’s Industrial Products & Solutions • September 2011
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FeatureSTORY
Norton Vortex Rapid Finish
abrasive grains (industry term is “agglomerate”). This revolutionary technology allows for an aggressive cut and fast stock removal, while providing a fine finish. The cooler cutting grain provides twice the wheel life over conventional aluminum oxide. The last product in the non-woven right angle family is a prepping wheel. You will notice the more open weave of the non-woven material. This may be familiar to most users as it was the original structure of most non-woven products. It is an excellent product for surface preparation, cleaning, and finishing. The prepping wheel is available in a depressed center wheel configuration with a fiberglass back-up pad or, when more conformability is needed, as a disc that attaches to a rubber back up pad. The prepping discs are also available Recently, a new high performance engineered aluminum oxide grain (Nor- in the unique AVOS design, which alton Vortex) was introduced. This grain lows the operator to view the surface of has a unique feature in that it is a the material while working, in order to larger grain built out of many small more accurately gauge the operation,
Blending & Finishing oxide, which is generally offered in medium and fine grit for metal removal and deburring. For light pressure finishing operations, a very fine silicon carbide is generally recommended.
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Today’s Industrial Products & Solutions • September 2011
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FeatureSTORY
Norton Rapid Prep
number of steps • Better control of the surface finish parameters • Elimination of loading with soft materials • Less vibration for more operator comfort • Elimination of safety issues that can occur with wire brushes and dislodged wires Most products in the non-woven category fit 4-½” – 7” right angle grinders and are available in a plain 7/8” hole or a 5/8-11” discard mount. ❑ Mr. David Long is the Director of Marketing & Strategy for Norton Abrasives, 1 New Bond Street, MS 301-403, Worcester, MA 01606, 508-795-4435, www.nortonindustrial.com/metalfab/ ring, cleaning, and finishing. Benefits muscle.aspx, david.j.long@saint-gob ain.com. Note: Products mentioned in include the following: this article will be on display and also • Less undercutting and gouging be in live cutting demonstrations at • Multiple operations can be done with one product, while reducing the FABTECH 2011, Booth #6500.
Prepping & Cleaning resulting in less rework. Non-woven abrasives for the right angle grinder offer the operator a whole new set of options for stripping, light stock removal, blending, debur-
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Today’s Industrial Products & Solutions • September 2011
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FeatureSTORY
Extreme Environments
No Problem for Ruggedized TUFF Air ™
Sampling Pumps from Casella Extreme environments in the construction, mining, petrochemical and many other industries can expose workers to dangerous airborne particulates and vapors, such as lead, mold or asbestos, or a variety of organic or synthetic chemicals. Sample pumps must be accurate and rugged to survive in all kinds of work environments while reliably collecting physical samples for further analysis. Casella CEL offers its TUFF™ line of personal air sampling pumps that feature a sealed case with over-molding that protects it from damaging moisture, extreme temperatures, solvents, and impact. With a flow range from 5 ml/min to 4.5 l/min, Casella TUFF pumps are ideal for a wide range of occupational health and safety applications from simple abatement sampling to more
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Today’s Industrial Products & Solutions • September 2011
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FeatureSTORY
Safety and health professionals can specify the features they need by selecting the standard model, the TUFF Plus, or
TUFF Pro.
specialized industrial hygiene monitoring of dusts, fumes and gases. All pumps incorporate a proven efficient double-acting diaphragm mechanism with precise digital control. This gives the user excellent real time flow control and stability across a wide range of sampling media. Pump operation is guided by an intuitive user interface displaying real time flow, sampled volume with run duration, as well as a simple battery “fuel gauge” and alarm for flow or battery fault conditions. Intrinsically Safe (IS) models are available for use in hazardous locations. Safety and health professionals can specify the features they need by selecting the standard model, the TUFF Plus, or TUFF Pro. By choosing a 1.7 or 2.7 Ah battery pack, 3 or 4.5 L/min maximum flow rate capacity the user can optimize performance and price to meet their exact needs. Every TUFF pump uses detachable and fieldswappable NiMH battery packs ensuring maximum uptime. Typical run times of more than 30 hours (depending on media and flow rate) make them the perfect choice for longer sampling periods. Casella TUFF air sampling pumps meet applicable NIOSH and EN requirements for personal sampling pumps. Casella offers a full line of accessories including sampling heads, impingers, filter media, and sorbent tubes, plus rotameters and calibrators for flow verification ensuring compliance with accepted sampling methodologies. For more information, please call 800366-2966 or email info@casellausa.com. www.casellausa.com. ❑
ABOUT CASELLA CEL Inc. Casella CEL Inc., a subsidiary of IDEAL Industries, Inc. is headquartered in Amherst, NH. Customer support and service including instrument recalibration are performed at this facility by factorytrained engineers. Application advice and product selection guidance is provided for users throughout Canada, the USA and Mexico. For additional information, please visit www.casellausa.com. Other Casella CEL products include real-time dust monitors, personal noise dosimeters, heat stress monitors, sound level meters and real-time frequency analyzers and weather/rainfall monitoring. For more information, please visit www.casellameasurement.com. Visit us at: www.go2atp.com
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Today’s Industrial Products & Solutions • September 2011
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FeatureSTORY
Rebuilding Ground Zero
chining applications. Their open-archi tecture CNC platforms are designed to accommodate multiple machining processes such as drilling, tapping, reaming, rotational indexing or multiple-head 5 axis waterjet cutting. WARDJet systems are used around the world in a broad range of industries, from the world’s leading airlines to automotive, aerospace, industrial manufacturers, machine and job The unveiling of the National than 1,000 pounds. The goal was that in- shops. WARDJet waterjet systems are September 11 Memorial and Mu- dividuals can physically touch each made in the U.S.A. For more information seum (museum opens in 2012) at name of those lost at Ground Zero, at the contact the Sales Department, ph: 330Ground Zero consists of a beauti- Pentagon, on Flight 93 and also the six 677-9100, ext. 6; fax: 330-677-9121; ful memorial park showcasing 152 victims from the first World Trade Cen- www.wardjet.com, sales@wardjet.com. brass plates positioned around ter bombing on Feb. 26, 1993. We at WARDJet are honored to have the memorial pools built in the played a small part in this memorial, footprints of the Twin Towers. Service Metal Fabricating, a family supplying the waterjet used by Service to have played a business in Rockaway, NJ, was honored Metal. ❑ to be chosen as one of the fabricators for small part in this memorial, this precious memorial. They were About WARDJet supplying the waterjet tasked with cutting all 2,982 names WARDJet is a leading designer and used by Service Metal. through half inch thick brass plates, each manufacturer of new and custom water10 feet by 5 feet, weighing a little more jet systems for precision cutting and ma-
We at WARDJet are honored
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Today’s Industrial Products & Solutions • September 2011
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IndustryNews
Lincoln Electric Welding Experts to Speak at 14th Annual Aluminum Welding Conference wo aluminum welding experts will represent The Lincoln Electric Company on the speakers’ platform at the 14th Annual Aluminum Welding Conference, sponsored by the American Welding Society (AWS), Sept. 20-21, at the Embassy Suites in Fort Lauderdale, Fla. Lincoln Electric’s Frank Armao will discuss “Metal Preparation for Aluminum Welding” on Tues., Sept. 20, at 11 a.m. Mark Burke, from Lincoln Electric subsidiary company Indalco Alloys, will cover “Gas Metal Arc Welding of Aluminum Alloys” on Tuesday at 1:30 p.m. For more information or to register for the conference, visit www.aws.org/w/a/conferences/index.html. For more information on Lincoln Electric, visit www.lincolnelectric.www.lincolnelectric.com. The Lincoln Electric Company, headquartered in Cleveland, Ohio, is the world leader in the design, development and manufacture of arc welding products, robotic arc welding systems, welding fume control systems, plasma and oxyfuel cutting equipment and has a leading global position in the brazing and soldering alloys market. ❑
T
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Today’s Industrial Products & Solutions • September 2011
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IndustryNews important today all across industry, not only in terms of precision gages and metrology systems, but also in terms of the knowhow and applications expertise needed to apply them properly." Mahr maintains four production facilities in Germany, the Czech Republic, the US and China, as well as a vast network of representatives and service centers throughout the world. The company also supports a number of calibration laboratories, like the Precision Measurement Center in Providence, RI, which handles Mahr Federal's own calibration work, and also offers commercial inspection and recalibration services for dimensional standards—including gage blocks, master rings, discs, plugs and balls, cylindrical form and precision reference specimens, and surface roughness standards—as well as for a wide range of gages. Recognized worldwide for the quality, reliability and ease-of-use of its dimensional metrology equipment, Mahr is equally known for the expertise of its staff. Contin-
Quality assurance is playing an ever greater role in the world of production. ually building on its history of innovation, Mahr offers a broad spectrum of handheld metrology, surface and form metrology, as well as systems for shafts, gears and tools, supplemented by software, training and service. As process-oriented application specialists, Mahr's staff works directly with customers to provide precision measurement solutions in industries ranging from automotive and aerospace to medical products, electrical, plastics, and optics. "Quality assurance is playing an ever greater role in the world of production,"
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Today’s Industrial Products & Solutions • September 2011
said Picone. "The more important repeatable precision becomes, the greater the importance of metrology to the final result. Our business is to ensure that those results are accurate. That should easily keep us busy for another 150 years." Mahr Federal Inc., a member of the Mahr Group, is celebrating its 150th year of providing dimensional measurement solutions to fit customer application needs. The company manufactures and markets a wide variety of dimensional metrology equipment, from simple and easy-to-use handheld gages to technically advanced measurement systems for form, contour, surface finish and length. Mahr Federal is also well known as a producer of customdesigned gages and a provider of calibration and contract measurement services. Mahr Federal's calibration laboratories are accredited to ISO/IEC 17025:2005 NVLAP Lab Code 200605-0 (see our Scope of Accreditation for accredited calibration processes). For more information visit www.mahr.com. ❑
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ProductFOCUS
Apollo OpenConnect Gateway Achieves Full Fire Detection Integration with BMS in Single Device Integrates easily into established networks
A
pollo Fire Detectors’ new OpenConnect Gateway® fully integrates fire detection with building management systems (BMS), without the need for complex systems or the use of multiple customized interfaces. The OpenConnect Gateway is effectively a ‘plug and play’ device that can be incorporated into a fire control panel design, relaying information from the panel into the BMS using standard protocols such as BACnet™, Modbus® or LonWorks®. This gives both system integrators
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Today’s Industrial Products & Solutions • September 2011
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ProductFOCUS
Because the gateway is an integral part of the fire control panel, it is also simple to install and configure reducing the associated time and costs when implemented into projects.
and end users the advantage of utilizing an intra-system communication architecture between both environments, while maintaining the integrity of each system independently. The benefits include faster response times, coordination strategies, and utilization of pre-planned and/or pre-programmed evacuation procedures in case of emergency or times of failure. Because the gateway is an integral part of the fire control panel, it is also simple to install and configure reducing the associated time and costs when implemented into projects. At the heart of the hardware is the Tridium JACE®, designed in conjunction with the well-established Niagara AX Framework®, to provide easy physical integration to a host of established networks. The versatility of the OpenConnect standard allows participating fire panel partners to adopt and seamlessly integrate their equipment into building monitoring, automation and control systems using the gateway. Through its Panel Partnership, Apollo has already worked closely with leading panel manufacturers to develop panel-to-BMS interfaces, and will continue to do so as future licensed partners come onboard and develop suitable connections to the gateway hardware. The new gateway will be available in four base models that reflect the number of configured points exposed within the BMS environment (200, 1600, 12000 and 25000). Each OpenConnect Gateway includes two standard Ethernet ports, an RS232 port, and a 15V DC input. Additional plug-in I/O slots are also available if needed for other connectors, such as LON adapters. To learn more about the OpenConnect Gateway module and Apollo’s full range of fire detection, visit , or e-mail .
Apollo Fire Detectors’ FOR FREE INFO, GO TO WWW.TIPSMAG.NET
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Today’s Industrial Products & Solutions • September 2011
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ProductFOCUS
NORTON ABRASIVES TO FEATURE NEW PRODUCT SOLUTIONS FOR RIGHT ANGLE GRINDING AT FABTECH 2011.
N
Visit booth #6500 to see live demonstrations of new Norton Abrasives’ products. orton, the world’s largest abrasives manufacturer, will be exhibiting new abrasives products at FABTECH Booth # 6500 from November 14-17, 2011 at McCormick Place in Chicago. Norton will feature the latest in right angle grinding solutions for welding and metal fabrication applications. http://www.nortonindustrial.com/metalfab/muscle.aspx The Norton Abrasives booth will have four main displays, three of which will be product towers featuring right angle grinding solutions from different categories, and one which will feature live demonstrations of a variety of the products being displayed at the show. Each product category will feature BEST, BETTER and GOOD solutions. The BEST category is for users looking for highest productivity and lowest total cost; BETTER solutions are an excellent blend of performance and price; and GOOD products provide consistent performance and low initial cost. One information tower will feature Flap Discs including SG Blaze® R980P, NorZon® BlueFire™ and Merit® Metal discs. New this year is the Quick Trim backing on SG Blaze® and TwinStar™ flap discs, providing a new flexible, easily-trimmed plastic back plate,
allowing full use of the flaps to reduce material and labor costs. SG Blaze is the industry’s best product and offers the lowest total cost solution on stainless and alloys. BlueFire discs feature new zirconia alumina plus abrasives for an increased cut rate, offering an exceptional blend of performance and price with up to 30% longer life over conventional zirconia products on carbon steel and weld. Merit Metal abrasives utilize an engineered blend of two high-performance zirconia products to provide the best starting specification, when price is a primary consideration. Norton’s NEW Non-Woven Right Angle Discs, including SG Blaze® Rapid Strip™ and Vortex® Rapid Blend™ will be featured in a second tower. SG Blaze discs, which have Norton SG ceramic alumina grain for faster cutting and longer life, are a better choice for stripping rough rust and scale off of metal parts while still being flexible enough to avoid gouging the base material. New Vortex discs feature an innovative, high-performance engineered grain and improved resin bond system, providing aggressive, fast stock re-
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Today’s Industrial Products & Solutions • September 2011
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materials, and a leader in the production of high performance materials, glass containers and abrasives. Founded in 1665 and headquartered in Paris, Saint-Gobain had worldwide sales of $52.7 billion in 2009 and employs approximately 209,000 people. In the United States and Canada, SaintGobain employs approximately 19,000 people, and had sales of $6.8 billion in
2009. The company has approximately 150 manufacturing plants and more than 150 distribution outlets throughout North America.
Norton Abrasives FOR FREE INFO, GO TO WWW.TIPSMAG.NET
moval and a fine finish in deburring and blending operations. Depressed Center Wheels will be featured in a third tower and will include an exciting new product line introduction in this category - NEW BlueFire™ advanced zirconia wheels will be debuted at FABTECH. This upgrade from the Charger™ line to the all new BlueFire wheels features the latest generation of the patented Norton SG and Norton Norzon grain combination. Depressed center wheels ranging from 4”- 9” with thickness from 1/8” – 1/4” will be featured. Depressed center wheels are designed to handle the most severe right angle grinding applications from heavy stock removal and rough blending to notching/cut-off. Norton Abrasives’ booth will also have a Live Demonstration Area where many abrasives, including the new product solutions, will be put through their paces.
Visit
(http://www.nortonindustrial.com/metal fab/muscle.aspx) to learn more about the Norton Abrasives product line. Also, Norton recently announced the availability of a completely re-designed Norton/ Merit welding and metal fabrication eCatalog. The new catalog is available online at (http://www.nortonindustrial.com/), and is also available in print.
About Saint-Gobain
Norton is a brand of Saint-Gobain. With more than 1,000 subsidiaries in 59 countries, Saint-Gobain (http://www.saint-gobain.com/en) is the world’s largest manufacturer and distributor of building Visit us at: www.warehouseequipment.com
September 2011 • Today’s Industrial Products & Solutions
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AdvertiserINDEX Company Name
Accoustics Acorn Iron & Supply Actek Mfg. American Technical Publishers Bradford Derustit Eagle Bending Machines Comeq Continental Pipe & Tube Controlled Automation Cor-Met Dynabrade Elk River Fab Tech Gorbel Gorbel Hobart Institute of Welding Technology IPG Photonics Jesco Industries KMT Waterjet Knuth Machine Tools USA Norton Abrasives Phase-A-Matic Radan Rammount RoboVent Rofin-Baasel Rud Chains Scotchman Industries Shopbottools SIC Marking Systems Spanco Steelman Industries Trilogy Unist Warehouse Equipment & Supply Wellsaw Wila
Page Number
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24 12 10 16 26 32 2 21 5 14 17 2 29 7 28 22 IFC 3 IBC 8 BC 25 13 23 19 1 30 11 27 18 29 24 22 15 31 26 9
Website
www.accousticsfirst.com wwww.acorniron.com www.actekmfg.com www.go2atp.com www.derustit.com www.eaglebendingmachines.com www.comeq.com www.continentalcutoff.com www.controlledautomation.com www.cor-met.com www.dynabrade.com www.elkriver.com www.fabtechexpo.com www.gorbel.com www.gorbel.com www.welding.org www.ipgphotonics.com www.jescoonline.com www.kmtwaterjet.com www.knuth-machinetools.com www.nortonindustrial.com/metal fab/muscle.aspex www.phase-a-matic.com www.radan.com www.ram-mount.com www.robovent.com www.rofin-baasel-usa.com www.rudchains.com www.scotchman.com www.shopbottools.com www.sic-marking.com www.spanco.com www.steelman.com www.trilogymachinery.com www.unist.com www.warehouseequipment.com www.wellsaw.com www.wila.com
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