Hayburner Digital, Issue 46.

Page 1

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MAGAZINE ISSUE
PLUS INDEPENDENT CLASSIC VW & PORSCHE
46 - 2023

Front Cover by Dan Du Cros

Hubert Tilley, James Peene, Ben & Jen Robertson, ThreeFiftySix, Kenneth Anno, Matt Balls, Neil @ Toad , Devo Chiedere Al, Pete Marshall, Jonny Abbott, Nick Chivers, Indra Hernandi, Robert “Rorky” O’Rourke, Chris Wilburn, Jole Coupland, Micheal Gross, Andrea Camilleri all in RSVP, Collin Miles, Craig Pearson, Joshua Smith, Marrion Taggart, Ryan Cox, Terrence Merde, Jonny Marriage, Nook_2m, Eric Deen, Tania & Russ, Chris Pruden, Travis Illicit, Lynne Kendall-Torey, Vic & Ed Skellett, Cazz Foster, Rikki James, Teresa & Georgina Iwasiuk, Trint Eastwood, Mark Hutchison, Rob Amos, Alex & Lou Leiserach, Mark Thurston & Wendy Clegg, Nell Baker, Sam Lindsay, Dan Morrissey, Stevo, Brian Galpin, Bryan Moody, Lew Savage, Amy Gordon, Nick Gatt, Craig Petty, Eric Arnold, Frederic Peeters, Pete, Cobbe, Toby Lee, Heiko & Liv, Lloyd Jackson, Tish & Jack, Ashley Gratton, Joni Makepeace, Rob Mullner, Brett Elesmore, Graham Wells, Dave Mlynski, PJ Gibbons, Ian and Sophie at Es Autos, Joss Ashley, Elfin and Indie, Jess & Si Medlicott, Ali Du Cros, Giles Marchant, Steve Walker, Orb and Izzie, Kenneth Anno, Lee Skelton, Steve Gosling, Mark Reynolds, Josh Reynolds, Joe Halliday, Barbara Faux, Trevor Sharp, The Lovely Cheryl Dilley, Sally & Toby Walker, Helen & James Waller, Johnathan Kennedy, Jasper Tattersall, Gilbert, Drummer Matt, Danny Lord, Seaside Neil & Lyn, Jo Pro, Reg Baxter, Honor Auld, Bill Pollard, Chez Williams, Markus Hoffman, Ben and Mo Laughton, Alan Scott, Ben O’Brien, Gary Kennedy, The Carter Bros, Scott Mitchell, Ian Wheeler, Techno Hippy, Ben Foot, Mark & Odette Watts, Mark & Amanda, Rich Whitlock, Moe Moore, Maurice Klok, Jeffrey Van Duin, Angie Simmons, Stephan Spruyt, Lee Turner, Mike Coe, Grum & Leanne, Colleen McCullum, Steve Parsons, Claude Schaub, Brian Burrows, 10 Foot Doug, Will Faux, Randy & Vanessa Carlson, Barry Morrissey & Ewan McGregor.

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MAGAZINE ISSUE 46 IS DEDICATED TO THE LOVING

MEMORY OF

ShaunRees &RichardButolay Butty’s Bits SJ Bowles Coach Trim Sticker Blimp Mad Matz Paruzzi FiftySixDelux Muddy Fields MCJ Es Autos AircooledAuto Elec Oil Can Stickers Deluxe Resto Retro Classic Clothing Wonky Donkey Emporium VW Aircooled Works Concept Poptops Evil Bens German Junkies Aircooled Accessories Outhaus Growl & Grandeur Rarebreed Photography Beetlelink Border Restorations Camper Revamper Geek Shack Peak Van Conversions Rack Shack OB1 Clothing Johnson Autoworks Rusty Lee The VW Engine Company Absolute VW Joe Blow Central England Automotive Autowares Delilah’s Garage 87 SGS Aircooled CohPro Europl8 N2 Engineering Kinky Mick BusOK 94 Bruce Rusty’s Garage Empi US Adrian Flux Dub Fab VW Trends JP Group JF Bodyworks VDub Radio Winner Winner Comps Rooftent Utopia ReCoventry Ltd. Funky VW NL Kompressorhaus R3 Garage Robertson Restos Autocraft Doncaster VW Show Dubs at the Castle RetroDub Suffolk Wilton Bradley VW Whitenoise VDub at the Pub Renegade Brewery Kent VW Festival Beaulieu - Simply VW BRITISH BUILT ELECTRIC B KE E-CHAMP TECH II
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LUXURY SHOES CACTUS PETE’S

When it arrived from Greece it still had shoe boxes, clothes hangers and original 70s Greek dust! There’s even an old faded newspaper on the dashboard.

LOWLIGHT

The car had certainly seen some action, including a knock on the front passenger side, and was covered by at least 10 different layers and colours of paint. The project became about paint “restoration”

PROJECT ‘58

I believe the last instalment went a bit like this: “On my still to do list are passenger side signwriting, diesel heater, fit door cards and interior, modify exhaust, and fit door locks and seals.

PROJECT ‘49

Instead of the regular editors letter (which I really don’t want to write anyway) Athis is a chatch up on my own personal project.

There was something about the Cactus Pete’s bus right from the first time it caught my eye as it arrived at our classic VW show back in 2015/16.

In 1955 agricultural machinery manufacturer Fahr AG, based in Gottmadingen, designed this lightweight utility vehicle. The initial brief specified that it needed to have a gross weight of 1000kg.

VW DO BRAZIL

Brazilian cars sometimes get a lot of heat, don’t they? I’ve heard all sorts of negatives aimed at them for ages, but all of those things come down to pretty much the same thing: “They aren’t real Splits” or Bays or Beetles or whatever.

FLAT FOUR

Adolf Hitler seemed adamant that the people’s car should be powered by a 3-cylinder engine with its cylinders arranged in a radial star pattern.

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A big deal for 356 buffers, as are some of the features carried over from the previous beehive model (named after the shape of the back lights), which were phased out less than two weeks before this car was born.

1946 – Bill Burke, a young G.I. and keen hot rodder, recovers an abandoned aeroplane fuel cell. He takes a chopped-up Ford Model T chassis and flathead V8, he cobbles it together, and that’s how the legend begins.

There are two kinds of people in the VW scene – those who Mexican and those who Mexican’t. No, don’t go!

History seems to state that the people who bought into the KDF scheme lost everything, but this isn’t entirely accurate. A case was brought before the courts by a large number of Sparkarte holders in 1950, led by a scheme member named Karl Stolz.

I first discovered I was interested in motor cars way back during the Second World War. At the time I lived in Kettering – well, I was born in Kettering and I’m still here. At that time I lived in the north part of the town, and being born in 1932.

Having never left Texas, the overall condition of the van was great, with only a few minor home repairs which Neil rectified and straightened out almost immediately.

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20
WORDS BY NED FAUX PHOTOS BY JULIETTA ARDEN TAYLOR

I believe the last instalment went a bit like this: “On my still to do list are passenger side signwriting, diesel heater, fit door cards and interior, modify exhaust, and fit door locks and seals. It’s only a few days’ work but with the mag going to print in a couple of days, Ninove at the weekend and Volksworld the next, I’m really up against it. I’ve

spoken with Ewan, letting him know it’s going to be a couple of weeks yet, and he’s been once again extremely cool.” I guess that’s where I should pick it up.

The bus was back at Hayburner HQ from the epic build-up day at T2D and we were slowly

getting on with it. Ewan and I had originally settled on a finish date of 12 April, but Ewan gave me a call and enquired if it might be possible to get the bus back for his birthday weekend which was 12 days earlier. I knew when he asked that it would be tight, but being a people pleaser and feeling a bit guilty about how long the project had taken anyway, I just replied with “Of course, mate. No problem”. This turned the three weeks I’d planned to finish everything and get some decent road miles on the bus to under a fortnight. I think this turned into the hardest working two weeks

of my life. I know I said that it was just a few bits to finish, but when every single nut, bolt and component has either been replaced or restored on the entire bus you start to find more and more that needs work.

For instance, building up a cab door top – just a couple of seals, right? Na, it never is. They take a full day a side to fit properly and that’s if you already know what you’re doing. I had to call in some help. On and off, Steve Walker, Drummer Mat and even his dad Andrew were coming and going to lend a hand.

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I even dragged Dan from upstairs in the office to muck in pretty much every day. It felt at the time like everything was a nightmare and nothing was going my way. I genuinely find it hard to think back to what went on that week because it was just so stressful and because of that I sadly took very little in the way of photographs or video. When you’re in a tight space, cursing something that just won’t fit, the last thing you want to do is get out your phone to document your torment or have someone stick a camera in your face.

The DVLA demanded an inspection, which they seem to do so often these days. The inspector came and did his thing. He seemed instantly happy and the reg arrived just in time to have the number plates made up. I then got on with restoring the rest of the sign writing on the other side, while my good friends beavered away on other parts of the bus. Mat was modifying the exhaust to fit behind the ribbed bumper, and Steve was fitting seals. I then started on the door handles which I’d just picked up from the locksmiths. Annoyingly, the cab door handle was

the wrong type, and by the time I’d taken apart three different handles I had in my stash in an attempt to make one work, I just gave up and robbed the NOS handle that I’d treated Shuvarda to the year before and donated it to the cause.

The interior was the most enjoyable job, being such

a simple layout. With all the panels ready cut from MadMatz it was an easy-going rewarding job with everything slipping easily into place. I was made up with the way the cab looks inside. It really is as comfortable as it looks.

After days of stress and hassles it was time to take

24

the bus for its first test drive. I was the last one at work and the sun was going down. I left on my own. I only live 20 minutes from the unit and I thought it would be a perfect distance to see what’s up. I drove out of the workshop, left the industrial estate and the heavens opened! It really did get a proper test, seeing as it was its first drive in 45 years. Considering

the conditions, it performed really well. The motor had plenty of power and with the combination of brand new steering components, Bilstein shocks and tall radial commercial tyres it has to be the best handling Split bus I’ve driven … and the brakes! Wow, those discs along with a servo really work. It stops like a new car. The electrical system was

perfect, with every knob switch and dial working as it should.

Before I drove it back to the office in the morning, a friend of mine and Hayburner photographer Julietta came over to do a quick photoshoot on and around my driveway. I then drove to work and Vic got to cleaning it up ready for us to deliver it to Ewan. I really wanted to get some more road miles on it before I delivered it, but the change in date meant we didn’t get a chance to shake it down as I would have liked,

but it seemed everything was in order so I drove along with Vic the 60-odd mile journey to meet up with him and hand over the keys. Annoyingly, it was bloody freezing that day but it didn’t kill the mood. It was great to see Ewan as I’ve not had a chance to visit since before the pandemic. He was over the moon with the bus. I could tell it was overwhelming. When you’ve been watching something being built over a year or so and then have it in front of you, it’s a strange feeling. I was exhausted but at the same time kind of sad it was all over. Talking to someone

in detail a few times a week over a period of time about a project you’re all passionate about becomes something you look forward to, and I started to wonder what I’d do with that time.

After a little Facetime with Lloyd, we said our goodbyes and Ewan trundled off up the road. Watching it drive away made me think how it’s easy to forget just how bad this bus was before it arrived at Lloyd’s and just how far it’s come. I have to say I was pretty nervous leaving the bus with him. I know

everyone who worked on the project is trustworthy, but things can and do go wrong with fresh builds.

I got a call when he got home and all was well. Ewan used the bus over the next couple of weeks and found a few teething problems – nothing major, but things we would have maybe picked up on if we’d had more time with it. The gear shift developed a selection problem, the cargo door latch shat itself, there was a fuel sender issue, and the fresh airbax annoyingly leaked while on a trip back from Scotland.

Ewan did say it was torrential rain for hundreds of miles but still, if it’s set up right it shouldn’t really leak.

Luckily enough, Ewan’s working not far from Chris Riley at Garage 87 and they’ve been looking after the bus to iron out anything that comes up over the first 1000 mile shakedown. I should really take the opportunity to thank Chris and Iain Burns for looking after Ewan on this one at such short notice, and also for being so professional and doing a great job. We know it’s never easy following other people’s work.

Although the bus is with Ewan and is being used, he’s decided it’s a bit noisy to drive, being a completely empty Panel Van. I’m going to drive up at some point

so we can hang out and line the inside, maybe a bit of sound proofing. Now the pressure is off, this is something I really look forward to.

There are a lot of thanks I need to give around this project: all the guys at T2D; Mark at MadMatz; N2 Engineering; the VW Engine shop; Rusty Lee; Radu; Air-cooled Auto Elec; FBI VW; Just Kampers; Rick at Schofields; Steve Walker; Dan Morrisey; Mat Ward; The VW Engine Company; and last but certainly not least, the man that brought it back from the dead, Lloyd Jackson.

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WORDS BY PAUL RILEY PHOTOS BY JOSS ASHLEY

Chris has been interested in VWs from a very early age. Having been brought up in a family that regularly attended VW shows and that was involved in all aspects related to the brand meant that he became familiar with all the air-cooled VW range. His very first few words included “Beetle”, as Mum regularly took him out in her 1302S Beetle, one that his dad bought back in 1982 as the “daily”. He would creep into the

garage while his dad was restoring the car a few years later and watch some of the very necessary repairs taking place.

It was pretty much inevitable that he would become interested in cars as he grew up. By the time he left school, Chris had decided he would like to pursue a career that involved working with cars. After a few

years training to become a vehicle technician and working at a couple of local garages, he decided to follow his passion, and set up what is now Garage 87 in Cheadle, Cheshire.

One of his first jobs there was further restoration of that first car that his dad, Paul, bought way back in the early 1980s. He decided that it warranted a full nut and bolt restoration.

Ever since Chris was old enough to reach into his own wallet, he has continued to buy VWs at an even greater rate than his dad. One such vehicle is the Greek delivery van. While holidaying in Greece, he saw one of the green delivery vans in use and decided there and then that he had to have one.

This van was originally owned by the Kordas family in Louros on mainland Greece, who had a specialist shoe

40

shop, possibly wedding shoes. In Greece in the 1970s all delivery vans had to be signwritten, describing what business it was and what they would be carrying. The lettering says that the van carries “Luxury Shoes and Goods”. While obviously written in Greek, many ask if it’s Russian, German, Arabic or Japanese!

After initially buying a Brazilian Split and having a deal that fell through, Tom Booth was prompted to

secure a deal on the “green van” instead, with money burning a hole in his pocket.

Tom spotted it at the back of the storage unit at M and J VW in Gloucester. They hadn’t even had a chance to clean or prepare it. When it arrived from Greece it still had shoe boxes, clothes hangers and original 70s Greek dust! There’s even an old faded newspaper on the dashboard.

Tom slapped a battery in it and drove the van back home, where he and his friend Austin got stuck into recommissioning it at their business, Waboo Automotive. Through some conversations online they decided on a quick build and slam job with George from Fresh Kustoms in Australia. He would come over

for a couple of weeks, help the guys, and head over to Skeg Vegas in 2016. Work carried out by Tom included 4 inch narrowed and 7 inch raised beam, front tubs, doors tubbed, rear end “notched” and tubbed. The engine and gearbox were raised with a custom fuel tank and filler neck. Tom continued to

42

use the van over the years and carried out more work and more lowering and then attended Ninove in 2018.

Meanwhile, Chris had always kept an eye out for the right van, and having missed out on another similar van he was lucky enough that Tom saw this

and messaged him an offer on the green van. Tom didn’t want to let it go without completing some underside restoration work. Due to lock-down, the deal continued for a further eight months, meaning that Chris got a completely mechanically restored slammed van to put his own mark on.

Chris has since treated it to a general tidying up, new interior including a custom “flip” front bench seat and Rusty Lee bed in “Westy” plaid, a sound system, some heating and fresh wiring from Iain Burns. The original engine, albeit reliable, needed some tidying up and oil leaks fixing. It was removed, the engine bay painted, tinware powder coated, and refitted with a Kompressor Haus supercharger kit and Vintage Speed exhaust. Finding the right set of wheels has been a challenge, but Chris eventually

found the 14x7 Gotti wheels which suit it perfectly.

Chris hopes to use it more this year, having started the season by returning the van to Ninove in March 2023. Thanks go to family and friends who continue to support Chris with all his car-related projects – and all those who have helped in some way with the Greek van.

44
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With discussions happening around Europe since the 1920s regarding the concept of a “people’s car”, Porsche had absolute confidence that they were about to win the contract to work on development of the first KDF prototype. The work actually began months

before Ferdinand Porsche or the RDA had signed anything at all. Porsche had already worked on a number of small car designs. In fact his design study was to be one of many compact-style cars which he had been responsible for after the 1901 Lohner-

Porsche Voiturette, 1906 Austro-Daimler Maja, 1922 Sascha, 1926/28 Mercedes-Benz 5/25 PS, 1930 Steyr XXX and two development projects which closely resemble the Beetle – in 1931/32 the Porsche Type12 for Zündaapp and the Type32 for NSU. Although

built by Porsche, the Type12 was the brainchild of Zündaapp’s owner, Fritz Neumeyer. It was similar in dimensions to a Beetle, and also with a rear engine, but with a seemingly troublesome 5-cylinder radial engine putting out 26hp.

1930 Steyr XXX 1922 Sascha 1926/28 Mercedes-Benz 5/25 PS 1906 Austro-Daimler Maja 1933 NSU Type 32 1932 Zundapp Type12

In early meetings regarding their new project, Adolf Hitler seemed adamant that the people’s car should be powered by a 3-cylinder engine with its cylinders arranged in a radial star pattern. Porsche called in his leading engine specialists, Josef Kales and Franz Xaver Reimspiess, to make this happen. Not sharing Hitler’s vision for the 3-cylinder motor, Porsche’s technical team developed a number of engines (all air-cooled) to put forward to power the People’s Car project. There was a twin-cylinder, twin-piston twostroke motor, a horizontally opposed two-stroke twin, a similar four-stroke unit, and a “flat-four” four-stroke engine. None of the two cylinder designs performed in the way Porsche had envisaged for the car: the power output from the four-stroke flat twin was just too weak, and those twinpiston motors turned out to be unreliable.

Even with the low power output, Ferdinand Porsche still favoured the two-stroke engines for many reasons but mainly for the reason of cost. After more testing was carried out it became even more apparent that the flatfour outperformed the others in every way. The engine that shifted Ferdinand’s view was the flat-four four-stroke unit designed by Xaver Reimspiess, although I should probably add that it has been said that the design was his own take on the two cylinder motor built by Josef Kalesan. Xaver Reimspiess was an Austrian engineer born in Wiener Neustadt in 1900. In 1915 he began his training as an engineering draughtsman with Austro-Daimler. Throughout the years he was known for his precise work and a wealth of ideas. He joined the Porsche construction office in 1934. He also had a controversial claim to being responsible for the design of the Volkswagen logo and is documented as receiving a one-off payment of one hundred Reichsmarks for the design.

In case you didn’t already know that the flat-four engine

The Porsche ‘C’ engine, a twin-cylinder two-stroke unit with sleeve valves. The Porsche ‘D’ engine, a twin-cylinder four-stroke unit.

powering your Beetle or Bus is based on Xaver’s design, the boxer engine, also known as a horizontally opposed-four engine, is a four-cylinder piston engine with two banks of cylinders lying on opposite sides of a common crankshaft. Each pair of opposed pistons move inwards and outwards at the same time. The advantages of the boxer-four layout are perfect secondary vibration (resulting in minimal vibration), a low centre of gravity, and a short engine length. The layout also lends itself to efficient air cooling, with the airflow being evenly distributed across the four cylinders. It is also really easy to maintain yourself, something that was very appealing to the handson German citizens of the time. Although the design was different, the concept of a flat-four layout was not unique. Tatra introduced

an air-cooled flat-four in the 1926 T30, followed by many flat-four models throughout the early 1930s.

The motor had a far higher material cost when compared to the other concepts, to the point that other staff in the workshops

54
‘D’ Engine components. Tatra T600 engine. Tatra T30

referred to his design as Xaver’s “Rolls-Royce” engine. Ferdinand insisted that Xaver make it his mission to finesse the design and get the costs down. He found that in the end, with the ease of assembling his engine, they would make huge labour savings in the long run, which counteracted the extra material cost. The final prototype was a split alloy crankcase to reduce weight, a cast-iron crankshaft with three main bearings, a single four-lobe camshaft – each lobe operating opposing valves. Each side of the engine had a single, aluminium cylinder head bridging two cast-iron cylinder barrels, the assemblies held in place by studs threaded into the crankcase. The camshaft was located in the centre of the block, gear-driven off the crankshaft. Pushrods were enclosed in steel tubes, pushing against shaft-mounted rockers to actuate the horizontally oriented valves.

A radial fan, enclosed in a steel shroud, was driven by the generator, which was itself driven off the crankshaft by a rubber belt. The fan forced air down over the cylinder barrels, and across the oil cooler mounted to the fan’s left – so oil as well as air provided the cooling. A long manifold connected the inlet ports with a single carburettor. When crankshafts broke in testing, the

cast iron was replaced with forged steel. It made only 22.5hp at 3000 rpm, but it could run at maximum speed on low-grade fuels all day long.

The original production VW aircooled engine displaced 1100cc and made 25 hp. VW soon enlarged the engine to 1200cc and 36 hp and later boosted the 1200cc engine to 40 hp. In the 1960s, VW went through 1300cc and 1500cc transition models before arriving at the 1600cc single port, and then the 1600cc dual port design at 60

hp. The dual port layout lasted pretty much through the end of production. Fuel injection came in late in the game but had more to do with emissions requirements than performance. Xaver’s design was also used in Porsche 356, 912 and 914 models.

Including their industrial motors, Volkswagen produced well over 30 million flat-four boxer motors. This number is testament to just what a great design it was and puts it up there in the list of the most produced engines of all time.

A freshly built Air-cooled Flat Four engine ready to be fitted in to a W30 after being vigorously teste in the V3 prototypes.
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WORDS BY STEVE WALKER PHOTOS BY PJ GIBBONS

If you are anything like me, you will have given the images on these pages a glance or two long before you settled here. Hopefully you like what you see, and hopefully you have checked the photo credit above. If you haven’t done any of that, now is the opportunity – before we get going in earnest.

All done? Good! It will help as we are going to talk about visual creativity. Not the kind where average blokes like me point our phones and make do, but professionals within the visual media. Freelance photography, videography and graphic design, for example. The air-cooled VW world seems to have a disproportionately high number of creative participants, and here at Hayburner we pride ourselves on working with some of the very best out there. People who make ideas come to life,

have a unique depth of vision, and display a willingness to go the extra mile to bring you stunning locations and strive with us to push the boundaries of boring old car pics a little.

Photographers like PJ, for example, who not only found the amazing Renegade Brewery location, but wangled the photoshoot all clear and kindly parked his own car there for good measure! Now that’s commitment.

The story of this 356A T1 is quite typically missing a massive chunk of information. The vast majority were sent to the US, and as the voracious car culture marched on, the little Porsches fell into the realms of the quirky. As values dropped, so did the maintenance levels,

and you don’t need a diploma to work out what happened next. However, we do know the coupe was built on 11th September 1957, was finished in Ivory 5704, ended up in Carolina, and probably visited California if the ancient window sticker is accurate. While the build sheet is disappointingly blank, it does have one pièce de resistance, as found under the options heading is the word Sunroof. A big deal for 356 buffers, as are some of the features carried over from the previous beehive model (named after the shape of the back lights), which were phased out less than two weeks before this car was born. I guess the

noticeable bits clinging on from the previous cars are the dash-mounted interior light and ashtray position (both of which were lost shortly afterwards), catching up with the raft of changes already introduced for the ’57 model year – ranging from improved locks, exterior handles and seats, to number plate light position, over rider exiting exhausts for increased ground clearance, modified US-spec crash bars, and a whole lot more exciting news in the “we fiddled with them a bit” department.

Fast forward to early 2019, and the car was

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advertised in the UK on good old eBay. You could easily romanticise about its adventures and pampering over those lost decades, but unless your musings involved a crappy paint job, accident damage and neglect with a capital N you would be way off the mark. I actually went to see it myself, drawn by the lure of the sunroof and some encouraging words. The nicest thing I can say is that the encouraging words bore no resemblance to the car itself, and that was that.

Unbeknown to me, at about the same time, PJ was

having a bit of an epiphany (he called it a midlife crisis, but you decide) and was actually in the process of being a responsible adult and writing a will. He has been into VWs for years and had bought and sold to the point of having three or four genuine keepers, but he realised that if the unthinkable ever happened the logistics would be a nightmare. Rather than thinking which kids would get what Volkswagen, it was now or never, and ever since seeing a picture of a 356A on theSamba years before, the tangible need to own one made selling the VWs relatively straightforward. Obviously, if the unthinkable

happens now there will be a bit of a squabble, but downsizing is good, especially for a dream car. Now it is time to confess that it was around this point that I, amongst others, may or may not have been guilty of a bit of 356 naysaying. I don’t think I said they were crap, but I did advise trying one if possible, as the expectation may be a little different from the reality of a 65-year-old dream car, even if it is a Porsche. From experience, shovelling everything into one previously unattainable fantasy car can be daunting at best. They certainly are a tad strange at first, and a damn expensive mistake if things don’t pan out. And that is even before the rust is considered, and they do like to rust. I suppose I was trying to be kind in lowering expectations, but it plainly didn’t work as PJ and June were soon heading to see the car I

had tilted only a few weeks before. They were not really looking for a project as the Porsche was a non-runner, but felt the need to see what was available and learn in the process. The car required a lot of mechanical work, had the aforementioned accident damage, an uninspiring worn out interior and a few paint coats in a non-original shade – everything the couple didn’t want – but the magnificently scruffy and forlorn car had potential and certainly looked the part even if it was financially out of reach at the price advertised. On the journey home, PJ called his good friend, Si Medlicott, and relayed the bad news. Then, bizarrely, the vendor called and reduced the price dramatically. So much so, the car could now be bought with a healthy budget

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left over to get the thing back on the road, and potentially restored if they wanted to.

On 7th April 2019 the long-term dream became a reality.

I am sure PJ won’t mind me saying that he is way more conversant in the ways of the lens than the spanner, and with wedding car duties looming, the coupe went over to Ian at E’s Autos for a basic assessment, some structural remedies and the motor sorting. While Ian and the team were busy building the soon-to-be 1680cc big bore engine, the car made its way to the epicentre of all things 356. Essex based PR Services went through the car, rebuilding the gearbox and replacing the worn

braking system with a full CSP wide 5 disk upgrade – great quality and way cheaper than original drum alternatives. Things were progressing nicely, but then out of nowhere Covid hit. The world went into limp mode, the 356 became an ornament in Essex, and PJ & June’s wedding was cancelled. For all the setbacks, PJ credits the lockdown period with a personal reset, resulting in a fresh focus (sorry, couldn’t resist) on life, his freelance photography, and a lot of gaming which found him repeatedly piloting a Porsche 718 RSK around the Nordschliefe, hanging onto a burgundy werks steering wheel (a real-life version of which would soon be applied to the 356 using one of KK’s excellent reproductions). Oh, and a little something to share with the group – the highly acclaimed

Classics at the Clubhouse Aircooled Edition VW and Porsche event held at Sandford Springs Golf Club in a lovely setting near Newbury.

Fast forward and back on track, and the 356 was reunited with its now fresh motor and finally delivered back to Berkshire, where an excited PJ was long overdue his first drive, and who now takes up the story.

“After struggling to find reverse, I was ready for my first drive, not just my first drive in this car, but my first drive in a 356. Expectations were high.” Unfortunately for PJ, the naysayers were right, and the car in his own words was “crap”. The motor, box and brakes were lovely, but the car felt loose, sloppy and, as first impressions go, driving and handling like a pregnant cow wasn’t ideal. Deflated and seriously underwhelmed, luck was on PJ’s side as Jack Dudman aka Flat Six Jack had opened his air-cooled

shop very close by. Specialising in Porsches, with a love for the earlier cars, the two became firm friends and PJ credits Jack for not only working out the waywardness the car displayed, but for sharing the processes and thoughts relating to upgrades and tweaks along the way. This has allowed PJ to form a more understanding bond with the car and this evolution is an ongoing thing, with reliability and a bona fide nippy responsive daily driver resulting from essentially replacing worn track rod ends, the zf steering box, adding an uprated PRS anti

roll bar and swapping the tyres for a nice set of Pirelli CN63s.

The ride height has been tweaked a little with the factory installed adjusters, and a set of fresh new Koni shocks completes the transformation. Not much exciting wheel info to share as they are stock steels, but the seats are a pair of PRS (I did say they were the epicentre) supplied Simonson ally Speedster seats, trimmed with some black BMW fabric in the centres for a bit of posterior grip, and with the bolsters matched to the rest of the car. And they are

exciting. Coco mats always lift an interior, as does a twist of the rev counter to show folks it’s a go car not a show car.

As usual I have managed to skirt over some important areas, so for people used to Porsche tales of never-ending welding horrors, relax. While the car was, and is, flying high on the rustic scale, its rust repairs were localised and relatively simple to address. The accident damage was aesthetically taken care of decades ago, so no modern repairs spoil the exterior, and the motor?

Well, I know a 356 motor isn’t much fun to build properly, and not worth lashing together. So I asked Ian Kent, and he told me the basic idea was to build a reliable hot rod style unit that would be hassle free and as happy on the school run as the motorway. The result is a thing of beauty in its own right, and is a testament to the skills and meticulous attention to detail applied to the build. I would literally have it in my house, but as it’s currently housed, I’ll make do with a strange looking dog and keep my options open.

As with any classic car, especially one that was so neglected, the path to reliability and enjoyment hasn’t been straightforward, but it’s fair to say this was and is still PJ’s dream car. He is proud to say it is his car and he loves it exactly the way it is.

I don’t need to point out that this is an unrestored car which wears its age with pride. It is an ongoing project, but just as with any car belonging to a creative owner, it may be subject to changes.

I do need to point out that PJ has a ton of special thanks to Jack, Paul Smith at PRS, Ian Kent and the Renegade Brewery. Without them you would be looking at a blank page or adverts. And not forgetting June and the kids, Si Med, and his parents who encouraged PJ with all his passions from an early age, bought his first camera, and have shared his enthusiasm for anything automotive. Actually I’m going to step in and add Jack again, because his influence and help has been immeasurable, and it will probably make him laugh.

The 356 chronology is a bit weird, but hopefully this helps understand the model change timeline:

Pre-production 48-52 Pre A (or 356), 50-55 356A (T1), 56-57 356A, (T2), 58-59 356B, (T5) 60-61 356B, (T6) 62-63 356C, 64-66

Option 1 - Basic 356A specification rebuild*

Including:-

* Refurbish existing engine case

* New camshaft

* New lifters

* Replacement crank pulley

* Replacement flywheel

* New oil pump

* New oil cooler

* New piston and barrel set

* Reconditioned replacement cylinder heads

* Reconditioned rockers

* Refurbished pushrods

* New pushrod tubes

* All new quality bearing, seals, and gaskets throughout

* Refurbished dynamo

* Replacement dynamo pulley

* Refurbish distributor

* New ignition components (plugs,

leads, points, capacitor etc...)

* New oil filter

* Fuel pump blanking plate**

* Full assembly of turnkey engine

Option 2 - 356SC / 912 complete with:-

As per option 1 but with…

* Replacement engine case

* Counterweighted crankshaft

* Forged con rods with ARP bolts

* Forged lightened flywheel

* Full flow oil filtration

* Upgrade to twin port oil cooling

- includes wider cooling fan, modified stock 356 style tinware, improved aluminium oil cooler, etc...

* Billet stock style crank pulley

* 85mm “big bore” piston and barrel set - gives 1680cc capacity

* Repair and powder coat tinware

* New Weber 40IDF carbs, correct

manifolds, and refurbished linkage

* Modify existing oil filter canister to custom crankcase breather

* Cam burn in process and initial tune on test stand (includes break in oil, filter, etc...)

* The heat exchangers are upgraded by replacing the mild steel tubes (that corrode very quickly) with stainless tube inside original heat pods correct for the 356A/B.

*stainless steel 4 tip exhaust

*oil filter head, Hp1 filter, aeroquip hose and AN fittings

*electronic fuel pump with safety relay, pressure regulator, cohline hoses and correct clips throughout

*modified accelerator cable and linkage

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82

There was something about the Cactus Pete’s bus right from the first time it caught my eye as it arrived at our classic VW show back in 2015/16. Everything about it, that red and yellow sign writing over the L380 Turkis, the ride height, the roof lamp – everything just worked, so much so I’d argue it’s one of the coolest sign written UK buses for a long time. But when you add all that cool visual stuff to the vehicle’s history it gets even better, and it’s this history that drew Hubert Lewczuk-Tilley’s attention – being an amateur poker player, it’s almost like the stars have aligned!

So let’s give you a brief history of Cactus Pete’s. Founded in 1954 as a Desert Inn and Lodge in Mineral Springs, Nevada, it started to lose business to the Horse Shu Club due to its close proximity to the Idaho state line. So in 1956 Cactus Pete’s moved north to Jackpot, Nevada, directly across the road from the Horse Shu, where they both still stand and operate as a casino today. Believe it or not, Cactus Pete’s is 452 miles north of the Las Vegas strip, which is where the majority of us Brits (including myself) would automatically associate any casino.

The bus was originally purchased in 2014 by brothers Lee and Adam Edmonds, when good friend Sam Trigg put them onto it on thesamba.com. This was right when Adam and Lee were starting out in the restoration business with their company Edmonds Classic Restos in Burton upon Trent (check them out on Facebook or Instagram @edmondsclassicretos (07725 180908).

Back then the brothers had no background with VWs really, but were into the classic car and scooter scene. When they went to

see the bus they instantly saw potential and snapped it up. “The more we dug into the history and the more paint we rubbed off, we soon realised how cool this bus was.” Originally shipped to Oregon in 1962 and then first purchased by Cactus Pete’s Casino to be used as their airport shuttle bus for VIP guests, the bus was used by the casino for ten years between 1962 and 1972. In that time it was sign written twice on the lower body. It was blue letters first, then

the amazing complementary red and yellow letters secondly. (If you look closely you can make out the larger first logo under the last one.) A working searchlight was added to the roof by the casino and is still present – it’s visible in some ’60s photos of the bus. This would have been used to help guests at the airport in the dark. It’s a modified searchlight that would have been found on police cars of the day.

84

The bus was sold to a local man in 1972, who painted it with household paint and used it until the engine gave up in the late ’70s, when it then sat in an Idaho field for 20 years until it was found by @zvwbus. It then sat in his yard another 10 years. It then sold to @funkstown who cleaned it up and stripped the house paint off.

This is where Lee and Adam took over. It was a little

too rough in areas for their liking, so they added a new small panel and various other localised repairs to make it really nice and solid while retaining as much of the original paint as possible. The underneath and inside restorations were carried out to a very high standard. The brothers were starting out and learning new skills, but also wanted it to reflect the level of work they could actually carry out and showcase their new business.

As they were learning with the VW there were a few things that bugged them, like the massive rear camber on it and the front wheels going forward too much when lowering. So they lifted and notched the front chassis 2”, added a 4-inch narrowed beam with dropped spindles, and also lifted the engine and box up 2” while lifting the fuel shelf too, such a neat and subtle trick. Adding to that the standard approach of front and rear tubs along with a

steering box raise meant Adam and Lee had achieved the stance they wanted while retaining a really nice ride quality.

All repairs and modifications were painted the Turkis body colour, which makes everything look super clean. The outer floors and inner arches were also finished in Turkis. For the sign writing, as Adam comes from a design background, he drew up a vector

of the logo and laid it over the bus digitally to come up with the final scale, etc. of the letters. “There were enough existing letters, etc. on the bus to give clues to how it once looked.” It had been sign written up numerous times because of repairs, etc., but the brothers went with the red and yellow as that’s what was seen

86

most on old postcards. The boys did a fantastic job with the paint/ logo blends and the final look.

Once the bodywork was complete, they sent the bus off to Ken’s Customs for the interior upholstery. Sam Trigg was a big part of this bus and wanted to make sure the inside was perfect, and let’s be honest, they knocked it out the park. Subtle hints of body colour with light browns and

greys in the cotton tuck and roll seat pads and door cards with light brown vinyl look awesome against the freshly painted L289 Blue White dash and wool cloth headliner, etc. Also the amazing addition by previous owner Rob Hines added the commissioned floor rug of an early casino advert which looks fantastic between the two bench seats which also incorporate a Rusty Lee rock and roll bed. Rob also added the custom Gene

Berg shifter, another great touch. Richard Booth Design made the cabinets, again a good friend of the brothers who went above and beyond with the build.

Hubert purchased the ’62 from Rob in 2023 and has now started

to make his own mark on the bus. Being an amateur poker player, Hubert was already familiar with the actual casino, which as we mentioned earlier inspired him to buy the bus. Having never owned a Splitscreen bus before, naturally this was the right vehicle

for him, especially as he already owns a collection of ’60s Cactus Pete’s Casino memorabilia and collectables, such as poker chips, ash trays, shot glasses, postcards, etc., which obviously he has added to since owning the bus. Hubert has fitted an autotherm diesel

90

heater system, with the controls hidden behind the radio panel. This is connected to the original heating system up front so it comes through the original pipe up the centre and to the windows. It also diverts into the rear out of the seats.

Hubert has raised it a little so he can refit the US-spec bumper overriders. He has also fitted a leisure battery system to connect over and to allow the bus to be used for more overnight camping off grid.

The bus is still running drum brakes at the minute, but he plans to go for discs shortly. Also a custom diesel tank is being made and powder coated in Turkis. This will sit in the engine bay to fuel the heater which is currently a plastic tank.

This isn’t his first air-cooled VW. Hubert’s first car was a Beetle because insurance was cheap. As a matter of fact, he is keen to buy that car back. He has checked the DVLC database and it’s still on the road, so if you own or know reg NMD 638L, get in touch and we

will pass on your details.

We love seeing this bus evolve as each owner makes their mark and we can’t wait to see what Hubert has planned for the future of Cactus Pete’s. You can keep up to date, as the bus has its own

Instagram page. If you would like to see more historic photos of the casino and the bus from its inception to future progress, go give @cactus_petes_vw a follow.

Saturday morning and I’m in the workshop. It’s a beautiful sunny day. It really does feel like summer is here and not a moment too soon. Summer never feels like it’s long enough for me, so best make the most of it before it’s gone. Looking around the place, it’s clear that we have a load of work on and as usual a yard full of cars. I think I’m finally getting used to the process of ordering parts and waiting for them to be delivered by a courier. It’s a big change from the three vans a day that used to bring all my parts from Northampton, but I think I now have the hang of it. It must be said that I do like to call up my suppliers and have a conversation with a human rather than wash my oily hands and search the web to make orders, but this seems to be how the world is set up and I have no option but to go with it. I do miss making personal connections with the people I spoke to every day on the phone, people who knew exactly what I wanted and who could give various options and opinions on the parts I was ordering, but those days are gone and I’m embracing the new digital reality.

I wrote a while back about the 1956

right-hand drive Oval which Glen Lucas has had in his possession since 2003. It’s a beautiful Horizon Blue (L331) car and I really like it. The mission is to get it back on the road with a strong but sympathetic restoration, keeping as much originality as possible but tackling all the bits that need attention so that when it gets on the road it will stay on the road, being used for a long time. Well, as ever it’s tricky to assess how much welding something needs until you hit it hard with the wire wheel on the angle grinder. The Oval stood up to this quite well, but we did also find extra areas that needed attention. They were the usual places, but they looked fine until we went at it with the abrasives and ended up with a big pile of rusty dust on the floor. We started very careful surgery on the car and as I said we want to keep as much good original metal as we can, but also want this car to be out on the road for years without needing any more welding. It’s always a tricky balance, but Glen pops into the workshop on a regular basis and has been a great help with making decisions on how far to go with things. Glen does not want to paint the car, which I’m really glad about, but we are going to have to get very

creative with how we blow in the areas that do need paint.

The wiring loom is the one that came with the car in 1956 and is in fairly good condition and has not been hacked about too much. Glen has been busy soldering and extending the wiring around the headlights and cleaning all the fastenings and threads so it should all go together well when we get to the point of screwing everything back together. We have dry fitted the wings several times and have had to adjust quite a lot to make everything fit with nice gaps. Over the next few weeks we will have the whole car welded and painted underneath ready to have the beam and gearbox reinstalled. I’m really looking forward to firing up the newly rebuilt 30HP engine. The rebuild went well and the engine looks lovely and stock. We will try and get it on the test bed for a first fire up as soon as we can; then it should be a case of fit it and away we go. We are going to convert the brakes to a dual circuit system and have blasted and painted the backing plates and arms and Glen got new brake cylinders and shoes from the show at Stanford Hall ready to go.

94

Brakes have been a bit of a topic in the workshop over the last few weeks. I have always been a fan of the drum brakes on bugs and buses. They do a fairly good job and when the system is in good working order perform well. Even my big, heavy Kemperink stopped quite well on its standard drums as long as they did not overheat. I have been lucky enough to have a local lad called Charlie Westbrook join our workshop crew over the last few weeks. He is waiting to start an automotive engineering degree and wanted something to do while he was waiting for his course to start. Teaching someone how to go through brakes is nice because you have a side each and just get them to replicate on one side what you have done on the other. So we got a Split bus into the workshop and started on the front brakes. We removed the drums and shoes and went through the cylinders, cleaning and replacing as required. All went well until we came to bleed them – no fluid from one side. This was odd, so I went over to Charlie’s side and looked at the hard brake pipe that connects the two wheel cylinders. Whoever had done this job previously had not routed the pipe correctly and had trapped it between the bearing housing of the brake drum and the spindle/backing plate. It was so crushed that it was never

going to pass a drop of fluid through it. So we removed the pipe and I showed Charlie how to make up brake pipes with the flaring tool, a job I always enjoy and one I doubt he will be taught on his course. The most important lesson is remember to put the unions on the pipe before flaring the ends, which is a lesson he learnt straight away.

A few weeks ago, I came to the workshop slightly late and saw the doors open and the lights on. Loz must have got here before me (not unusual, if I’m honest). I walked into the workshop to be met by a massive barking dog. Yes, sat there snarling at me in my own workshop was a huge Doberman Pinscher. I picked up the broom and read it the riot act, heavily enforcing that it was my workshop and I was not in the mood to be barked at by a massive hound. In walked Loz to inform me that he had come across this dog that had become too much for its owner to handle and that the owner was going to “get rid of it”. Loz, being the soft-hearted idiot that he is, agreed to adopt the dog, who is called Milly, and make her our workshop mascot. She is a beautiful creature and so sweet and soft-hearted, even if she does look like she could eat me in about 30 seconds. It is nice to have a dog in the workshop again

as she is great at greeting people at the door and knocking everything over with her general clumsiness, so anyone who comes to the workshop now has the chance of being met by our newest member of staff.

I have just heard the rumble of a Flat-Four engine coming into the yard. It’s Matt and Sophie in their Bay Window, coming for their first service on the new engine we built for them. They have only done about 500 miles, but if I’m honest I like to get them back in around then to do valve clearances and to check timing. The bus had been sat for about three months without use and started on the button straight away and drove over to me fine. They opened the side door of the bus and out jumped their two Italian greyhounds, the most beautiful dogs I have seen in a long time. I have just finished giving the bus a good once over and now it’s time to take Matt and Sophie and the two dogs to the pub for a well-earned pint in the sunshine. So all in all, the workshop has been about welding Ovals, bus brakes and squashed pipes, but mainly canines taking over everything. I do love how random the universe is…

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144

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106
WORDS BY RAPH-RATS PHOTOS BY JO MEMORY

1946 – Bill Burke, a young G.I. and keen hot rodder, recovers an abandoned aeroplane fuel cell. He takes a chopped-up Ford Model T chassis and flathead V8, he cobbles it together, and that’s how the legend begins. He is the first to pilot a Belly Tank across California’s El Mirage lake bed. Built in a car port, the rod comes, leaves its mark, and goes, before the emergence of popular enthusiast magazines (Hot Rod, for example, was first published in 1948).

He creates the “Belly Tank”, the only car built in the shape of a drop of water. It drives fast, but only in a straight line. Bill sets some impressive times at El Mirage dry lake, Arizona. Continuously improving his concept, he goes on to build no fewer than 13 Belly Tank racers during the 1940s and 50s.

2010 – Raphaël Vanlathem has taken a trip to the USA. After getting heavily involved in automotive culture from an early age thanks to his father, Raph is in America to immerse himself in US car culture. On this trip, he visits MOON, West coast Chopper, So Cal and Lake Bonneville.

He visits Bonneville in December, sadly not speed week, so Raph is therefore alone on the lake with a rental Mustang. It is there and then that he makes the decision to return, but next time he will be back with a real racing car.

Raph is fully aware that by himself he has neither the budget nor the skills to complete such a project. Luckily for Raph, with his father being involved in original restoration, he has the

contacts. At least ten influential hot rodders in Belgium get the call.

Four people say a solid “yes”, but one of the four insists that it has to be a V8. The budget being zero, he decides to build a “home grown” Belly Tank. The hunt for parts is on. Luckily, Raph wins a hull in perfect condition at auction in the USA.

With Alx, the second of the four, being an industrial designer, he has no problem creating a complete roll cage for the hull. Very quickly the arch is mounted, and the Belly on wheels. However, this is only the beginning of a build that lasts longer than 10 years.

With little budget, Raph contacts several craftsmen to offer them the chance for their seats to be mounted in the Belly. Finally, Blackhands, a Toulouse workshop, manufactures a superb bomber seat which is perfect for this application.

These chance encounters turn out to be very important. Dim, a photographer from the village, offers to document the project. His quality as a photographer and the timeless decor of Raph’s dad’s garage do the rest.

Rumble59 falls in love with what they are trying to achieve with little money, so their sponsorship gives a serious boost to the project. Pascal joins the group, others leave … Everyone believes in the Belly build.

The project is present at many exhibitions and events mocked up with V8, but the engine never actually runs.

During one of these exhibitions, the NBR launches the idea for a race in Ouistreham, France. Raph is thrilled, but the car is the wrong spec and doesn’t correspond to the race’s requirements. It doesn’t matter to Raph, even if they have to start all over again and reverse nearly 10 years of work in only six months. Raph is convinced: he just has to convince the NBR that the Belly can participate, and also his team that it’s going to be worth all the extra work.

The NBR is very quickly convinced. The team is, too, even though months of work will be thrown in the trash.

Grafting in the Chevrolet inline-6 is going pretty well, but Pascal is going mad trying to get brakes, an accelerator and a gear linkage. The exhaust manifold is also a fabulous piece: it’s basically a test manifold, just to see if the engine can run with the lower carb. It does run and the manifold is still fitted.

The Belly is to be finished the weekend before the NBR race. The car is getting plenty of attention, but it isn’t progressing fast enough to hit the tight deadline. At this point Raph doesn’t even want to drive it. He says he doesn’t want to drive to lose. The problem is quickly found – the clutch slips.

2021 – NBR 2. Their desire to win is there, the clutch has been changed to a copper model, and the Belly finally starts like a real racing car. The project that

Raph didn’t really want to see finished, wins! All thanks to Alx, Pascal and Pierrot and more than 10 years of hard graft.

We asked the team whether there would be anything they’d change on the Belly. The answer was clear: “A track long enough to be able to change gears!”

Raph thanks his dad, Alx, Pascal, Julia and the BMG team, for their patience, Dim and Nicole for their images, Rumble59, and the NBR for making them dream.

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I first met Roy very briefly a few years back, when he knocked on my front door after being sent by a friend of mine to have a sit in my Karmann Ghia to see if it suited him. I then didn’t see Roy until a couple of weeks back, when he arrived at Hayburner HQ with his particularly interesting 1978 German military spec Beetle. During this visit Roy told me various stories from the past and paid us probably the best compliment the magazine is ever likely to receive, when he

said that after reading motoring magazines for 75 years, Hayburner was his favourite. Well I’ve stayed in contact with Roy (now in his 90s) and he was kind enough to have me round for the afternoon so he could tell me all about his eight decades of classic car enthusiasm.

This is what he told me.

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My full name is Roy Allen Shakeshaft – a Shake and a Shaft. When I was young, nothing ever happened in my house other than music, so I was always the odd one out because I was interested in motor cars.

I first discovered I was interested in motor cars way back during the Second World War. At the time I lived in Kettering – well, I was born in Kettering and I’m still here. At that time I lived in the north part of the town, and being born in 1932 I was just a boy. Cars were so rare at the time and most people who owned them had to put them away, because the only those connected to essential duties for the war effort could use fuel.

When the war ended in 1945, cars were very expensive, new cars or second-hand. At this time, all I could do was to look at cars and dream about them. That was until 1947 when we were fortunate enough that my father could afford to buy a Standard 8 from the Standard Motor Company in Coventry. This is when my interest in motor cars really blossomed. I was able to get my licence very soon after this and I was allowed to use the 8 once in a while.

Being more affordable, I also bought motorcycles at that time. Then 1949 came along and you had to join the forces in those days. Everybody had to join – well, everyone who was physically able. So I joined the RAF as a musician. I was posted to Henlow and played there for around six months. I then got posted to a flying unit to play in a military band but it wasn’t full time. Luckily for me, I started to learn to fly as it was a flying training school. This took another three years of my life. At that time it wasn’t really an attractive proposition for me to stay in the forces. So I came out and looked around for a job.

I’d already worked at a coach-building firm before I had to sign up. The company is still in existence today. They’re called AE Smiths and they’re still on Carrington Street in Kettering. I was in the trimming shop, only working with material and cloth. I couldn’t stay there long because it was my time to sign up. I enjoyed this sort of work and it always makes me think of one of my only regrets. I probably ought not to say this because I’ve had a wonderful life, but when I came out of the RAF, I met a fellow I’d worked with at AE Smiths, and he said: “Roy, if you ever want to do anything you have to get out to Germany. It’s all happening out there and you can find work, no matter what it is.” But I didn’t, and now I hear the stories of what happened there with the Wolfsburg factory under British management and that I could’ve gone, but I never went. Instead, I stayed in Kettering, and met a girl (Mary) who I married and started a family.

Luckily, when you’re in the forces all your accommodation and living expenses are covered. I had accumulated a little money so I could buy a car. It was a 1932 Morris 8, an eye doctor’s coupé. A most unusual coach-built car, I still have a photograph of it to this day. Having a wooden body covered in cloth, I remember cleaning this car with black boot polish. If you rubbed the polish into the fabric it came up with a beautiful shine. This car was mine and my father still had the Standard, but

this was my own car.

Then the bubble age came along and it was all mini cars which suited me just fine. I bought a Bond. I think this was in the early 60s, because I got married to Mary in 1954 rather than going to work in Germany. Then our children came along and I bought a Comma van. I converted it into a family vehicle by removing the floor and fitting seats. I could also fit the old-style pram in the back.

I was still playing as a musician at this time before I spent most of my working life in textiles. I still work with fabric, as I kept a couple of sewing machines back from the factory. The last job I did was repair my pyjamas. When I was playing, one of my band mates had a Morris Oxford, so when I needed to take a car for a holiday, I could pay him to use it. Soon after I sold the Bond and bought myself a Triumph Herald, which at the time was quite a revolutionary car. I bought it because we couldn’t afford to go on holiday and stay in hotels so we decided we’d go camping. One year of camping was enough for us, so the next year I found a caravan in the local paper. Well, it was a Friday night and I had my wages in my pocket so I went to see it and stuck a deposit on it. I came home and told the family that we’d bought a

caravan! This was in July and we had a holiday booked in a week’s time, so I stuck a tow-bar on the Triumph with its 800cc engine and, believe it or not, that thing pulled the caravan with four of us in the car. I had to use the gears sparingly, but in those days 30mph wasn’t really frowned upon. We took it all the way to Felixstowe, perhaps a little faster downhill and a little slower up, but we still made it.

As I grew older I got more and more interested in Mercedes cars. There was and still is a chap in Rushton who has a field full of classic Mercedes. He goes by the name of Albert Lock – notorious for not wanting to sell anything. I visited regularly and he eventually decided to sell me a 1965 SEB 220. It wasn’t roadworthy at the time, but Lock managed to get the engine running along with everything it needed to get back on the road. It was a wonderful car and I owned it for 23 years.

By then I’d joined the Mercedes Club and I’d been offered a seat in a 230 SL Pagoda, a fantastic American car with no hood. It was to do a rally to Salzburg, and the owner, Nick Mitchell’s wife could not attend so I got the job of navigator co-driver. This was approaching the end of the century and we had to do nearly 1000 miles in one hit. When we arrived,

we missed the bus that was taking all the participants to the hotel. We arrived at an important celebrity dinner. Everybody else had time to shower, shave and change their clothes and we turned up in shorts and as sweaty as muck. We had to stay there till after one o’clock in the morning and then be up at six o’clock for breakfast and to receive rally instructions. On this trip, I saw some of the cars and just realised what wonderful motors they were. I still had the SEB, which I loved, but I started to look in newspapers at prices of older models and I happened upon an advert for a W18 290 limousine. It was in Ireland and needed a lot of work. Well, to cut a long story short, I went over with a friend and ended up buying it. It took me over 10 years to rebuild and restore this car. That’s the car I sold to bring home my pride and joy, the Mercedes I showed to Ned earlier.

Currently, I have mostly Mercedes cars in my collection, but a few others. I think they’re all rather special. I love the history, see.

Let me tell you how I ended up with this Beetle. Firstly, why the interest in Volkswagens? Well, one of my sons owned a Beetle and I drove the car regularly and got to know it well. Durability was the thing that struck me.

No matter what happens, you can still make it home. I know this because my son was driving along one day, when he looked out of the side window and saw a car’s wheel overtaking him. When he went to turn, he realised the wheel was from the front of the car he was driving. The Beetle skidded along the ground

with no nearside front wheel and ground to a halt. He then got out of the car, retrieved the wheel, removed a wheel bolt from each of the other wheels, lifted the front of the car up, put the wheel on and off he went home. My son was only around 20 at the time. He’s now in his 60s. He had found his love for the

Beetle while working in Antwerp and when he returned home he just had to go and buy one.

For many years on 1st January, I visit Stony Stratford. They have a classic car show in the town and there are a lot of military vehicles. I got chatting to

some of the owners and I found everything about them just so interesting. This was probably around seven years ago. I know I couldn’t do with one of those big lorries I’d been looking at. I can’t do with climbing up those steps and finding a place to put it. But still I was searching eBay for anything interesting with a military history. I just wanted something different, something interesting. This is when I came across this Beetle. I found it for sale in Canterbury. I went to see it with my friend but the car was in such a state. My friend insisted that the Beetle would be a liability, so we told him we were not going to have a car and we left for home. Strangely enough, two or three weeks after that I got a phone call from the seller, saying he’d bought a Land Rover that was local to me and he offered me the car at knockdown price and it could be delivered. I’ve restored cars pretty much on and off all my life in one way or another so I wasn’t afraid of taking on the project and we came to a deal.

The car arrived at my house and the chap drove the Beetle straight off the trailer and into my garage. I thought to myself, it can’t be all that bad. Soon after, I took it for MOT and then I really found out what was wrong. The lower door hinge was completely detached because it was so rotten. The chassis were solid, but it was the bodywork that was an issue: around the fuel cap, two front quarter panels supporting the bonnet were rotten. Body wise it had lots of dents. It even had wood spacing out the front bumper to put it into the correct position. When I looked the bumper irons they were buckled so

it could have it been in an accident at some point in its life. I took it to Gary Tunn in Finedon for the work and he did a great job.

I know my friend told me not to buy the car, but I had a drive when I went and looked at it that first time, and it gave me that old Volkswagen feeling I remembered from all those years ago and I love left-hand drive. I find with my stature I can see the road better and I can see around vehicles on the inside.

I like that I don’t have to turn up at Stony Stratford to see my friends in a civilian vehicle any more. I thought it was the only late-model military Beetle in the UK. That was until last week when I went to Hinton and Moss in Bishop Stortford, a top motor dealer who do restoration work. Official Mercedes-Benz send vehicles to them for restoration. All their vehicles are top notch and rare and very expensive, most in the hundreds of thousands of pounds – a bit rich for me, you know –footballers’ cars. I got a tour of the workshops and ended up speaking to a stranger. I told him I owned a Volkswagen Beetle and the type and he said, “Oh, I know of another one.” His name was Roy Wilson and he’s been a Volkswagen engineer all his life. He has a company just outside Stratford Bishop Stortford. You never know who you’re talking to do you?

My Beetle was made in 1978. I have the bill of sale and its use was for the German allied forces, postwar of course. It was then resold in 1988 by a serviceman. I have an MOT showing

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his BOR address in Germany. He brought it to England and sold it to his brother. I managed to get the names and addresses of all the owners and have written to each one. One replied. I’ve got all the details of where it went and what happened to it. I did get confirmation from Wolfsburg that it was a genuine military vehicle and it still retains its original engine. The engine sounds very good. The mileage was only 25,000 km when I received it in March. I’ve now switched the speedometer to miles –that’s the only thing that’s been changed from its original specification. It’s so

simple, being a Standard model – no trim and a simple headliner. It’s very basic. When you drive it you really realise how much luxury we take for granted. I drive it at 50 down the A14, but I know it will do more. I don’t like to push it any harder because of the old-style drum brakes.

I love the car but I also do have an interest in the Type3 Squareback. I may consider selling this at some point and buying that style. I’m attracted to the size, and Ned tells me it’s a lovely driving position and that they come with

the air-cooled feel but with a little more comfort.

Just in case you’re wondering where he finds the energy to still be enthusiastically building cars in his 90s, I’ve already asked Roy this question. It’s all down to beetroot juice – two large glasses a day, apparently.

I’d personally like to thank Roy for visiting us and also for sharing his story. We will definitely be keeping in touch.

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WORDS BY VICTORIA FAUX PHOTOS BY NED FAUX

“Birds of a feather flock together”, as the popular idiom goes, can’t ever be truer than when describig our relationship with our good friend Neil Forster, who is probably better known as Seaside/Seaweed/ Treeside Neil/Forrest Grump. I was shocked when I had a chat with Ned this morning before starting this write-up that we have never featured any of Neil’s cars in Hayburner, seeing as he’s been so heavily involved in the VW community for many years and spoken of highly by so many, along with having a portfolio of cars that many of us could only dream of. Having known Neil since starting the magazine around 12 years ago, I feel it’s a privilege to be writing this feature. So here we go, and I hope you all enjoy it (alternatively, if I ramble on you can just look at how good the bus is in the photos).

Born and bred in Skegness (hence the nickname), Seaside Neil has lived a captivating life from humble beginnings, working at MG/British Leyland as an apprentice into his mid-20s, then running, along with his wife Lyn, a few successful businesses, including a gift shop and a chain of fish and chip shops up until around 15 years ago. Since then, Neil has had the opportunity to really get into working on his true passions of signwriting and VWs, as can be seen in the absolutely stunning example of a Split we see among this article, as though both interests are combined into one bus and we somehow see a reflection of Neil’s personality on its patina’d surface. You might tell that I absolutely love this bus, and I also have a hankering for a signwritten Split (maybe I am slightly biased, being lucky enough to have had Canada Dry in my life

for such a long time), but there’s something about Reeve’s Pest Control – maybe its simple colourway along with faded paint, or stock height with gnarly tyres … it just looks great, doesn’t it? Neil sure does have “the eye” when it comes to aesthetics.

Neil and Lyn’s love of Volkswagens began with their youthful enthusiasm for surfing and diving (Neil’s first VW was an early RHD Bay Window Panel Van, which was extremely useful!) back in the 80s, when they both attended various shows and travelled around the UK. Neil has gone to every single Bug

Jam until no. 30 and to the first ever Run to the Sun at Skewjack Surf Village Cornwall when Custom Car organised it. The first VW Lyn and Neil owned together was a RHD Dormobile (they purchased it for £70!). There is so much history about this specific bus that it deserves a whole feature of its own: it

has been driven to China (it even has a sticker on it saying it’s been to The Great Wall!), and also the daughter of the guy Neil bought it from was born in the bus, and it has even been to Afghanistan, but now it resides back in Skeg too … watch this space in a future issue of Hayburner.

Another Bay Window Neil has owned, which seemed like it might have been his favourite and one he was really proud of, won Best Type 2 at VW Action when it was at Peterborough Showground. It was immaculate with shiny paint but it went on to win against its only other rivals that were all Splits in the show’n’shine line-up. People may remember many of Seaside’s other legendary cars, such as the amazing sunburnt ’56 Oval, his Turkish Double Cab and Boycey Panel Van, among many others.

With an appetite for signwriting, it is not surprising that a third of about 40 VWs Neil has bought and sold over the years have been logo’ed up, which moves swiftly on to the current bus on the menu: Reeve’s Pest Control. After receiving a call from his

good friend Chad McGee around nine years ago, who was travelling from California to Florida for Classic Week, Neil could not resist the brief but accurate description of a signwritten ’66 Split bus that was for sale somewhere in deep Texas. Having never left the state and technically only having one owner from new, a deal was done. Chad stored the van at his mother’s in Florida for a whole year until it was ready to be shipped over, and once on UK soil Ned helped him bring the van to its new home by the seaside. Having never left Texas, the overall condition of the

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van was great, with only a few minor home repairs which Neil rectified and straightened out almost immediately. You can see from the photos that it is clearly an honest and dry bus. The guy that the bus was bought from never changed the log book details while owning the van, so on paper there was only one owner from new (the company Reeve’s Pest Control), so having the pink slip with the American company’s details on makes Neil (technically) the second owner from new, which I think is a really nice touch. Business cards and stickers to put on “treated” properties were all included in the sale, keeping the bus’s history going and appealing to Neil’s love of typography. After a little digging around, it appears that Reeve’s Pest Control is still trading, however with a different logo (the reason behind that is unknown!) and in

another city. It would be great to know if anyone remembers it as being a workhorse on the road … all we know from the history documents Neil was given was that Reeve’s Pest Control bought the bus brand new. I bet if the bus was alive it would have seen some really dingy sights over the years!

Another key feature, as I think most of you would agree, are the wheels. After running skinny whitewalls for a while, Neil decided on a change to suit the commercial look of the ’66 a bit better. So after little chat with Ned about tyre choice, the decision was made and it was totally the right one – a chrome Sprints and Instaturbo Dakar 195/80/15 combo. With Neil’s VW knowledge and experience, working on the engine himself was no mean feat either. It has a 1500 single port engine and the gearbox is a big nut tranny on standard reduction boxes. Neil worked on the one that was sold with the van, just giving it a quick repaint and fast rebuild. In his eyes

it did not need much of a spruce up to get it to the standard he was aiming for – happy days! Being in constant use throughout the year, the bus needed to be strong, solid and reliable (as it can be!). With a quick TLC touch up on some parts, a good clean and replacement of indicators on the front, The Pest was ready for him to get it back out on the road for its next chapter.

One of the things I really like about the bus is the simplicity of the interior. Neil found J&S Upholstery @ The Trimshack on eBay, where they did a great job on the rock’n’roll bed, front and jump seat covers. One of the things that has slightly not gone to plan

are the homemade custom door cards and boards where Neil lacquered the plywood panels. The damp has got underneath over the years so they have slightly warped over time. Neil intends to tend to them when he gets a few minutes, but being a bus he uses all year round he’s happy with how it is, and I also agree as I think this gives them more of a rustic/Texan feel. Potential other changes he wants to make are disc brakes and a steering box rebuild.

Summing up our chat about the bus, I asked Neil what his favourite thing was about it. Thinking it would be the paint or signwriting, I was quite surprised when he said that it is in fact the number

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plate surround. You do learn something new every day.

So, what’s next for Seaside? Keeping busy as usual, with various shows selling his signwritten wares (including Skeg Vegas, Trip Out and the Hay Ride), rebuilding the little dragster The Giant Killer (some of you might know about its history), and helping a friend build a big VW-powered Fiat 600 hill climb car. We love his ethos that working for friends is not working – enjoying life is paramount. He even helped us with bringing the Barndoor over from Europe and sold us the Armadillo (the smallest Airstream in the world). There are many reasons why I have really enjoyed catching up

with Neil today for this feature. I have tried as hard as possible not to make it sound cheesy when I type this, but Ned and I hope to have even half the amount of enthusiasm once we are retired that Neil and Lyn have for life. Being into VWs and vintage cars for such a long time is still a part of everyday life for them. We look forward to seeing what’s next in the life of Seaside.

Neil would like to make a special mention of Fred Ellis, who sadly passed in 2022. Fred was a good friend and fellow car enthusiast and they built many cars together over the past 15 years. He will be missed.

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WORDS BY JAMES PEENE PHOTOS BY MICHELL BROWN

There are two kinds of people in the VW scene –those who Mexican and those who Mexican’t. No, don’t go! That stinking pun is cleverer than it first appears. Honestly. Because when it comes to owning modified Beetles, people usually fall into one of two distinct camps and you’re either an early freak who’s likely to vomit at the mere thought of anything produced after 1967 or you’re a more enlightened and opened-minded soul who thinks a Beetle is a Beetle and there are bargains to be had if you’re willing to open your mind and entertain things like Europa bumpers and (yes, we’re going to say it) Elephant’s Feet tail lights.

But if you’ve clocked the number plate and perhaps already know this car, you’ll be aware that this one extends even beyond the usual late model/fat chick remit, as it has the effrontery to have been made

somewhere other than Wolfsburg. That’s right – it was made in Mexico. The horror.

Max Edwards is an unashamed fan of such late models. He laughs when he says: “It’s a purist’s nightmare. I’m a big fan of late model Beetles. They’re a better price and because they’re younger cars, you tend to find less fuckery.”

Anyone familiar with Max and his day job building suspension products and lowering cars for customers under the EvaResto moniker will know this is exactly the style of car he likes to build in his spare time – late, low, on air and just a bit different from everyone else.

Of his latest creation, Max reveals: “I bought it in 2021 from a chap in Whitby. It was advertised on a

Mexican Beetle Facebook page and the price was right. I spoke to the owner who told me a number of people had already contacted him about it, so I said I’d come look at it right now. It was a case of take it or don’t.

“Mexican Bugs tend to rust in weird places but it looked solid in all the right places, so I bought it and

drove it the three and half hours home. I thought it was the best one I’d bought until the next day when I had it on the lift and I put a screwdriver through the frame head …

“The more I delved into it the more I discovered it was really a bit crap. The inner arches were full of filler and the shiny paint was hiding loads of bodged repairs. You

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could see the sea from where I bought it from, so I think all that salty air had taken its toll on the metal. It was probably a blistered and scabby looking car that had been repainted. I’ve bought loads of cars over the years but this one fully fooled me. It just goes to show that you never know what you think you know.

“I’ve looked at loads of Mexican Beetles and good ones are getting thin on the ground. They get a bad press and people say the steel is thinner than on German Beetles, but it isn’t. It just isn’t as good. Find one that’s been cavity waxed and looked after from day one and you should be fine. Knowing what I now know about this car I would have walked away, but I never like to pass on shit to other people. If I buy something it feels like

my responsibility, so I use experience like this to build new skills. I decided the only thing to do was to pull the body off the pan and do it properly. It didn’t owe me much at this point, so the plan was to sort the metal work, slam it and then move it on.” But plans change …

Max reveals: “Everything that’s been done to this car is what I planned to do to my white ’78. You know, the Apple Computers one. I’ll never sell that car and had all this planned out for it in my head for about three years. I felt like I was gatekeeping those plans for that car, but once I got started on this one, I realized I should just do everything to it instead. “It was fully disassembled and taken right the way

back. Things like the floor pans and heater channels were good. I didn’t have to touch the sills. With the frame head, it’s almost as though the car had been parked nose down in a puddle its entire life.” Max laughs. “It also had the worst right-hand drive steering conversion I’ve ever seen. It looked like it had been done as a school project or something. Luckily, I think all Mexican Beetles should be lefthand drive, so I made the decision to convert it back being a left-hooker when I fixed it. I welded in some metal dash cuts that were given to me, and Volks Magic in Birmingham supplied the dash pad. “There’s actually not much left of this car that

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is Mexican. It’s more like a German car now, with a German fuse box and carburettor engine. The suspension is all new and it’s been tubbed and had an engine and gearbox raise to get it to sit really low over the fat BBS wheels. Everything I cut out or removed has been kept to restore other cars further down the line.”

“The plan was always to get it to sit really low and the car has been built around the ride height. I love the stock lines of a Beetle so didn’t want to mess with any of that and go down the wider wings route.

“To make it all work, it’s had a two-inch engine and

gearbox raise with extra mid mounts on the gearbox for strength. The boot floor has also been raised by two-inches and I fabricated large rear wheel tubs and my own body mounts to allow the bigger and wider wheel/tyre assembly to be fitted.

“I also fabricated and welded in my own flat floor pans and pie-cut the frame head, and the beam mounting points have been reworked to change the caster angle, so it drives nicely.

“There are tubs up front too, which help with steering clearance and despite the size of the wheels it has factory levels of steering lock.”

The wheels, incidentally, are made by Image to mimic BBS Motorsport E55 Centrelock wheels. They’re 17x7 on the front and 17x8.5 on the back. The semi-slick tyres are from Nankang.

Of course, there’s also a full EvaResto air suspension setup with one of their own six-inch narrowed beams with

Zenith/Spax air shocks, and a custom rear frame fabricated to run higher than standard to work with the two-inch raise.

Perhaps surprisingly, the original 1600 fuelinjected engine has been replaced. Max reveals: “They’re great motors, but the drawback is

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finding parts for them when they go wrong and specialists with the knowledge to fix them. If it breaks, I can fix the 2276cc that’s now in this one myself. It’s got 48DRLA carbs, Weber cam, straight cut gears, lightweight valve train and an enormous port job on the heads with CNC ported manifolds. There’s also a JacquesFab exhaust and breather box so it’s safe for

7500rpm and around 180hp, but it’s really loud to drive. You get out and find yourself shouting but it’s just so much fun.”

This is all bolted to a gearbox running race axles, super diff, welded first and second and other upgrades, like a Kennedy clutch.

If the interior looks familiar, it’s because it came from Max’s white ’78. The Porsche Pasha seats and door cards were done six years ago and were sat in Max’s shed. While they look fabulous and are perfectly in keeping with the Porsche Aventurine Green bodywork, Max would like some Porsche hardback seats for it at some point.

Oh, yeah. The exterior paint. While it can look grey it’s definitely green. It was laid on by G.E. Motorbodys in Cannock who have the unit opposite EvaResto. Max laughs when he says: “I pretty much watched the entire thing happen from the comfort of my own unit. Porsche colours work on Beetles and before I started on this car I was trying to get enough money together to buy an air-cooled

911. I was nearly there but it would have skinted me to get one. A friend was detailing a 911 in this colour in his workshop and as soon as I saw it, I decided to go all out and spend the money on the Beetle instead. That’s where most of the money went – the paint and wheels. I never had a massive budget and the main thing that went into it is time.”

Time and thought, because as Max says:

“I wanted everything I did to the car to be functional and not just there because it looks pretty. The roll cage, for example, is a proper cage that links the rear shock towers and body

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mounts together and stiffens everything. It could be MSA approved if need be, so it’s not just for show.

“There’s no rear seat as the space has been used to hide the air-ride stuff and there’s an oil cooler ‘box’ fitted in the boot floor and ducted from the side windows with assist fans. Again, it looks great but is functional.”

As well as the Porsche Pasha electric seats and roll cage, there are green square weave carpets, Alcantara headliner and an Alcantara trimmed dashboard. All of the trim work was carried out by Edward Aldridge Automotive Tailoring, and the

finishing touches are the MOMO Prototipo steering wheel and ENKER shifter.

“I’ve never had a car that went together so easily”, says Max. “Some cars fight you all the way but this one wanted to be built. It might look like a late model on air with some BBS but there’s so much work gone into it that you can’t see to get it to run so well while being so low. I never had a massive budget, and I didn’t start out with the purists’ dream car either. I just started out with a shitty Mexican Beetle and built the best car I’ve done so far out of it.”

Rusty Restorations

BUS & BUGFEST Ireland

14th 15th 16th July 2023

VW aircooled event & full weekend of camping, show, music, bar, food stalls, tea & coffees & trade stands for the first time in Ireland.

I would like to invite all VW clubs to participate for the weekend, feel free to bring your banners etc and let your club colours fly! Please pm me if you’re interested so I have an idea of numbers. There will be a huge swap meet over the weekend. Please bring any parts you would like to sell, pm me for slot availability.

Early bird & family tickets will be on sale on the website from July 2022. Early bird tickets will be limited so keep an eye out on social media for the link to the website in the coming weeks. Tickets and weekend passes also available at the gate.

All aircooled VWs are welcome, we’d love to see your campers, beetles, barndoors karmanns, fastbacks, squarebacks notchbacks etc in one location in the centre of Ireland.

If you have a project you’d like to display on the weekend, please pm me for details.

Full recovery and mechanic services will be available for any struggleing aircooled vw’s over the weekendyou have no excuse now to not take out your aircooled vehicle !

The event will be held in the Kilbeggan, Co. Westmeath (N91 W6HV).The event will be fully insured. Amenities onsite will include; ample parking for day visitors, camping area, toilets, security, emergency services and much more! - Facebook PM @Mossey Conlon

Full Resorations ~ Paintwork ~ All Mechanical Work ~ Servicing Facebook PM @Mossey Conlon ~ Text / Call - 075017 12419
WANT TO ADVERTISE HERE? PLEASE GET IN TOUCH AT advertising@hayburner.co.uk THANK YOU FOR YOUR SUPPORT.
WANT TO ADVERTISE HERE? PLEASE GET IN TOUCH AT advertising@hayburner.co.uk THANK YOU FOR YOUR SUPPORT.
2023 15th-17th Sept 2023 Parklands, Wheatley Hall Road, Doncaster, DN2 4LT What’s On? * Live music all weekend * * Weekend camping * * Show and shine competition * * Free Autojumble * * A wide variety of traders * * Great value food and drink * CLIVE: 07580 040212 BEN: 07730 362277 Look us up on FaceBook! Show Proudly Sponsored by: www.doncastervanconversions.co.uk Livemusic weekendall Day tickets only £10! Weekend tickets from £30!

I think I mentioned in my last instalment that I desperately needed to get up to Irv’s. We’d hit a point in the metal work where I needed to make a few decisions that I really needed to see for myself to make. After saying I was going to get up there over and over again, I finally put a date in the calendar and promised to stick to it. You see Irv is in Cumbria and I’m close to Kettering. If that means nothing to you, that’s around four or five hours away – no big deal, but when you’ve never been busier it’s a lot to cram into a single day. After chatting with a mate, Pete Marshall, I decided to make a day of it and stop at his in Manchester on the way and cruise up in one of his VWs. We

ended up taking his ’67 1500 for the other part of the journey. It was a rare beautiful day and the roads were clear. It was great to drive up with Pete. He shares my nerdy disposition for these cars and very similar tastes in music so we had plenty to chat about.

Although I catch up with Irv regularly, I’ve not got up there to visit since before the pandemic and I must say I was blown away. I think it’s the biggest restoration operation I’ve ever seen. I love to see how Irv’s business has progressed over the years we’ve known each other and I felt proud that I had the man himself working on my car.

We didn’t waste any time. When Irv asked if we wanted the grand tour or shall we go straight to the car and see what’s what, of course I wanted to go straight to the car. It was weird to see it in the flesh as it didn’t even resemble the wreck that his lads picked up from Hayburner HQ all those months ago. I was taken aback by the standard of work. Although the car looked quite straight, it really wasn’t. They had done an incredible job of getting the twist

out of the body and the door gaps were perfect.

I spent the next hour or so with a black marker pen, drawing X’s over every hole that had been drilled in the car over the years. There were a ridiculous number of holes drilled in the car over the past 74 years. They must have had every accessory ever made bolted to the car over time. The car had holes drilled for Deluxe trim which I’d always been curious

about, being a Standard model. I wondered if being an export model it had had trim factory fitted. After a close inspection, the holes had been done at home – a little egg shaped and irregularly spaced – so I asked Irv to weld them all up. I also highlighted areas I didn’t want repairing. We’ve come so far with the car and the temptation to fully restore it is definitely present. I just don’t want to go too far. The car has little dents and areas of pitting that I want to leave. It’s part

of its story and character, plus like I’ve said before, I just don’t have the money to complete the project with NOS parts.

The only part that was still alarmingly bad was the roof. The roof was still awful! It was dented everywhere and it had a huge hole previously repaired where it had had snow on the roof. Although the repair needed dressing, it

was welded quite well, though the top of the metal was thin and pepper-potted in some areas. We discussed finding a full doner roof clip and replacing the lot, but it seemed a shame as he’d done such a great job in saving so much of the car that others would have replaced. It would be sad to have to replace the entire roof. I’ve read comments on a couple of my posts regarding

this project and “It’s going to be like Trigger’s broom” seems to be one that comes up. I don’t really care as they obviously have zero clue about restoration and it’s really not that sort of car. It’s had channels, one front corner due to crash damage using an original cutting, rear valance and a pair of floor pans. Personally, I’d call that standard restoration replacement panels for most Beetles. I’m

actually really proud of the amount Irv has managed to save, when it would have been so much easier to cut out and replace. With this in mind, we made the decision to panel beat and repair the car’s original roof.

After this we took a tour of the workshops. I left feeling glad I’d left my car there and that it was in good hands.

Other than this I’ve not had a great time of time on my hands. I’ve been doing what I can getting bits and bobs blasted and roughly primed. Every part I pick up seems to need some sort of repair but

I am enjoying the work. I hope once this mag’s out I will have a few more spare hours. Irv has said I should expect the car back over the next couple of weeks so I really need to start making space.

Oh, I should one more piece of the puzzle. I managed to score a ’49 only Standard Phillips Elomar radio. I was going to leave the dash with the blanking panel, but when I got offered this I couldn’t resist. The bloody thing cost me my Bekowa roof rack, but out with old and in with the new/old.

As always, I want to say a huge thank you to everyone who has

ever subscribed, advertised, supported, contributed, put a sticker on their car or represented us with a T-shirt. We are lucky to have you. As long as you enjoy reading, we will keep writing it.

Thank you all for being a part of it.

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