SAME TRACTOR SILVER 80 90 100.4 100.6 WORKSHOP REPAIR MANUAL
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This is a comprehensive workshop manual issued by SAME to their workshop dealers and technicians. It is suitable for the home workshop mechanic or professional technician. This manual is to provide servicing personnel with information on the general specifications, service, operating principle, troubleshooting, exploded view including part name, removing and installing procedures for SAME tractors with highend technology. (this is not a scanned version) This PDF service manual will show you every nut and bolt on your vehicle. With hundreds of pages, it will show you how to distinguish any problem (from an oil change to a transmission swap) and how to fix it on your own. There are many illustrations to aid you during your job and easy to read text throughout the manual. You will be able to use the search function to browse the manual and print out your needed pages. You can always feel safe buying a PDF service manual from us, we guarantee excellent quality, followed with great customer service! Service repair manual is INSTANT DOWNLOAD saving you money on postage and packaging. It is great to have, will save you a lot and know more about your vehicle.All pages are printable.
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List of contents
SILVER 80-90-100.4-100.6 tractor configurations............................................................................................ ..........5 Dimensions and weights ................................................................................................................... .........................6 Capacities ................................................................................................................... ...............................................7 1 - ENGINE Engine section views ................................................................................................................... ..............................8
DOWNLOAD HERE General characteristics ................................................................................................................... .........................16 Lubrication system(specifications) ................................................................................................................... .........18 Fuel supply system (specifications) ................................................................................................................... .......19 Turbocharger for SILVER 90-100.6 (specifications) ................................................................................................20 Cooling system (specifications) ................................................................................................................... ............21 Cylinder block ................................................................................................................... .......................................22 Timing cover.......................................................................................................... ...................................................23
DOWNLOAD HERE Cylinders ................................................................................................................... ...............................................26 Crankshaft ................................................................................................................... .............................................29 Connecting rods ................................................................................................................... ...................................34 Pistons ................................................................................................................... ..................................................35 Counterbalance weights ................................................................................................................... .......................40 Flywheel ................................................................................................................... ................................................41 Camshaft ................................................................................................................... ..............................................43
DOWNLOAD HERE Cylinder heads ................................................................................................................... ......................................45 Lubrication system........................................................................................................ ...........................................50 Fuel system........................................................................................................ ......................................................53 Injectors..................................................................................................... ...............................................................53 Engine governor (mechanical) ................................................................................................................... ..............55 Adjustment of mechanical governor external controls..............................................................................................60 Adjustment of anti-hunting device......................................................................................................... ...................63 Electronic rpm control ................................................................................................................... ...........................64
DOWNLOAD HERE Putting the electronic rpm control into service ......................................................................................................... 68 Injection pump.......................................................................................................... ................................................74 Engine timing ................................................................................................................... ........................................75 Injection pump timing ................................................................................................................... ............................76 Injection pump calibration ................................................................................................................... .....................79 Fuel prefilter ................................................................................................................... ..........................................81 Fuel filter............................................................................................................ .......................................................81
DOWNLOAD HERE Checking the fuel supply pump.......................................................................................................... ......................82 Cooling system........................................................................................................ .................................................83 Fan unit ................................................................................................................... .................................................83 Pulley alignment ................................................................................................................... ...................................83 Belt tension adjustment................................................................................................. ...........................................85 Intake and exhaust....................................................................................................... ............................................86 Turbocharging system........................................................................................................ ......................................86
DOWNLOAD HERE Engine air filter ................................................................................................................... ......................................90 Tightening torques ................................................................................................................... ................................90 Engine assembly.................................................................................................... ..................................................92 Refitting the engine ................................................................................................................... .............................107 Fault diagnosis ................................................................................................................... ....................................108 2 - CLUTCH Engine-gearbox clutch ................................................................................................................... ........................110 Clutch pedal adjustment ................................................................................................................... .....................114
DOWNLOAD HERE Bleeding air from the hydraulic system........................................................................................................ ...........114 Fault diagnosis ................................................................................................................... ....................................118 Agroshift ................................................................................................................... ..............................................119 Specifications ................................................................................................................... ......................................119 Operating diagrams ................................................................................................................... ............................120 Assembling the clutch ................................................................................................................... .........................123 Adjustment of end-float ................................................................................................................... .......................125
DOWNLOAD HERE Fitting the clutch assembly to the gearbox (main operations) ................................................................................126 Testing the clutch control unit supply pressure..................................................................................................... ..129 Fault diagnosis ................................................................................................................... ....................................132 3 - GEARBOX Gearbox, general characteristics and configurations .............................................................................................133 Views of the gearbox...................................................................................................... ........................................138 Removal of gearbox from tractor ................................................................................................................... .........148 Dismantling the gearbox ................................................................................................................... .....................149
DOWNLOAD HERE Examining the gearbox components ................................................................................................................... ...150 Adjusting the bevel drive........................................................................................................... .............................154 2 External mechanical controls...................................................................................................... ...........................157 Tightening torques ................................................................................................................... ..............................159 Attaching the gearbox to the rear axle, lift and engine...........................................................................................160 Power takeoff............................................................................................................... .........................................164 Views of PTO controls ................................................................................................................... ........................164
DOWNLOAD HERE Operating diagrams ................................................................................................................... ............................166 Specifications............................................................................................. ............................................................168 Assembly of the rear output shaft........................................................................................................... ...............169 PTO clutch ................................................................................................................... ..........................................169 PTO clutch specifications ................................................................................................................... ...................170 Views of the PTO clutch ................................................................................................................... .....................171 Checking the clutch ................................................................................................................... ............................174
DOWNLOAD HERE Testing the clutch operating pressures.................................................................................................... ...............175 Checking end-float of the PTO clutch front shaft....................................................................................................176 Refitting the PTO assembly (main operations)................................................................................................. ......177 Fault diagnosis.................................................................................................... ...................................................179 4 - AXLES Views of the rear axle ................................................................................................................... .........................180 Fitting the rear axle half-shafts ................................................................................................................... ............183 Removal and dismantling of the rear axle epicyclic reductions............. .................................................................185
DOWNLOAD HERE 2WD front axle, general description and specifications..........................................................................................18 6 Removal and refitting of axle on the front support..................................................................................................18 8 Wheel hub............................................................................................................. .................................................192 Inspection and checks ................................................................................................................... .......................193 4WD front axle, specifications ................................................................................................................... ............195 Adjusting wheel alignment and steering angle .......................................................................................................195 Section views of 4WD axle ................................................................................................................... .................196
DOWNLOAD HERE Checks and adjustments ................................................................................................................... ....................197 Section view of 4WD hub............................................................................................................. ..........................198 Epicyclic reduction ................................................................................................................... ..............................199 Special refitting operations and adjusting the preloading of the hub carrier bearings ...........................................200 Halfshafts.......................................................................................................... ....................................................201 4WD axle tightening torques....................................................................................................... ...........................202 4WD bevel drive adjustment................................................................................................. .................................204
DOWNLOAD HERE Internal adjustment of differential lock ................................................................................................................... .205 4WD axle fault diagnosis ................................................................................................................... ....................206 SBA System........................................................................................................ ...................................................207 Fitting the steering angle sensor ................................................................................................................... .........208 Removal of differential unit from front axle .............................................................................................................209 Removal of front wheel drive and differential lock clutch .......................................................................................209 Adjustment of front bevel drive with SBA System..................................................................................................210 Fitting the differential unit on the front axle............................................................................................................. 212
DOWNLOAD HERE Front wheel drive clutch on models with SBA System, specifications ...................................................................213 Front and rear differential lock clutches on models with SBA System...................................................................214 Fault diagnosis.................................................................................................... ...................................................226 5 - VEHICLE Brakes, general description and specifications ......................................................................................................215 Brake pumps, disassembly and examination .........................................................................................................216 Examining and adjusting the brake assembly ........................................................................................................219 Checking the parking brake linings......................................................................................................... ...............220 Bleeding air from the hydraulic braking system......................................................................................................2 21
DOWNLOAD HERE Separate Brakes valve ................................................................................................................... .....................222 Operating diagram for Separate Brakes valve.....................................................................................................224 Fault diagnosis.................................................................................................... ...................................................226 Electronic power-lift controls ................................................................................................................... ..............227 Electronic power-lift specifications ................................................................................................................... ......230 Operation of the electronic power-lift ................................................................................................................... ...230 "All Round Tester"........................................................................................................ ..........................................234
DOWNLOAD HERE Electronic power-lift self-diagnosis ................................................................................................................... ......239 Putting the electronic lift into service ................................................................................................................... ...242 AUTO-MAN procedure for entering the constant wheel value for an undefined tyre size .....................................243 Calibrating the draft sensor......................................................................................................... ...........................244 Calibrating the steering sensor ................................................................................................................... ............244 Functional testing of system components ..............................................................................................................24 4 Electronic power-lift hydraulic control valve........................................................................................................... .247
DOWNLOAD HERE Testing the hydraulic lift operating pressure..................................................................................................... ......248 Electronic power-lift operating diagrams ................................................................................................................2 49 Views of the lift............................................................................................................... ........................................253 Section views of the draft sensor......................................................................................................... ..................256 Installing the draft sensor......................................................................................................... ..............................258 On-board radar ................................................................................................................... ...................................259 3 Precautions regarding electronic apparatus ...........................................................................................................259
DOWNLOAD HERE Checking the mechanical components of the electronic powerlift.........................................................................260 Mechanically controlled power-lift, specifications ...................................................................................................262 Section views of the mechanically controlled powerlift..........................................................................................263 Fitting the control lever lock screw and lever shaft cam.........................................................................................265 Fitting the ring seal on the lift piston ................................................................................................................... ....265 Hydraulic control valve for mechanically controlled power-lift, views and hydraulic circuit diagrams....................266 Adjusting the controls of the mechanically controlled power-lift .............................................................................272 Checking the lift mechanism................................................................................................. .................................273 Testing the operating pressure ................................................................................................................... ............273
DOWNLOAD HERE Removal of the lift control valve ................................................................................................................... ...........273 Disassembly of the lift control valve........................................................................................................... .............276 Sensing arm............................................................................................................. ..............................................277 Auxiliary lifting cylinders..................................................................................................... ....................................279 Specifications for control valve springs........................................................................................................ ...........280 Fault diagnosis ................................................................................................................... ....................................281 Front hydraulic power-lift, general description and specifications ..........................................................................282
DOWNLOAD HERE Checks ................................................................................................................... ................................................282 Hydraulic accumulator and anti-shock valve for front power-lift .............................................................................283 Front power take-off, general description and specifications .................................................................................285 Hydraulic operating diagrams for front PTO ...........................................................................................................286 Front PTO views ................................................................................................................... .................................288 Installing the Ring-Feeders ................................................................................................................... ..............290 Checking the front PTO clutch ................................................................................................................... ............291 Checking clutch plate clearances ................................................................................................................... ........291
DOWNLOAD HERE Checking the front PTO operating pressure ...........................................................................................................291 Front PTO fault diagnosis ................................................................................................................... ...................292 Specifications for front PTO springs ................................................................................................................... ....292 6 - CONTROLS Hydrostatic power steering, general description and specifications.......................................................................291 Examining and testing the hydrostatic power steering system...............................................................................294 Assembly instructions for the hydrostatic power steering control valve .................................................................297 Hydrostatic power steering operating diagram...................................................................................................... .301 Mechanical controls ................................................................................................................... ............................302
DOWNLOAD HERE Electrohydraulic controls ................................................................................................................... .....................310 System configuration.............................................................................................. ................................................311 Electrohydraulic valves ................................................................................................................... .......................314 Hydraulic operating diagrams ................................................................................................................... ............318 Rear differential lock control cylinder for models with SBA System.......................................................................326 Front wheel drive disengagement cylinder for models without SBA System .........................................................326 Adjusting front and rear differential lock controls for models without SBA system ................................................327 Adjusting front wheel-drive controls for models without SBA System....................................................................328
DOWNLOAD HERE MULTIFUNCTION CONTROL.................................................................................................... ...........................329 PERFORMANCE MONITOR................................................................................................... ..............................334 Putting the performance monitor into service .........................................................................................................338 PERFORMANCE MONITOR retrofit procedure .....................................................................................................340 7 - BODYWORK Platform ................................................................................................................... ..............................................341 Cab............................................................................................................. ............................................................342 Instructions for fitting the front windscreen and lower side glass ...........................................................................344 Fitting the seal ................................................................................................................... .....................................345
DOWNLOAD HERE Cab air filter ................................................................................................................... .........................................346 Removal and refitting of the cab and platform ........................................................................................................347 Normal electric heating system ................................................................................................................... .........352 High-power electric heating system........................................................................................................ ..............357 Cab air conditioning system........................................................................................................ ...........................364 8 - SYSTEMS Hydraulic system........................................................................................................ ............................................376 Auxiliary hydraulic systems...................................................................................................... ..............................381
DOWNLOAD HERE Hydraulic trailer braking ................................................................................................................... .....................391 Electrical system ................................................................................................................... ................................399 Specifications and components ................................................................................................................... ...........399 Wiring diagrams ................................................................................................................... .................................418 9 - APPENDIX Conversion tables