Gale Sea King Outboard Motor Parts Manual 1963 by www.heydownloads.com

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MASTER lLLUSTRATED P A R T S CATALOG

1963 OUTBOARD MOTORS

EXPLANATION C This book will enable you to identify p a r t s by model number f o r 1963 outboard m o t o r s manufactured by Gale Products.

When o r d e r i n g p a r t s by P a r t Number a s established by this book r e f e r t o your l a t e s t Master P a r t s P r i c e L i s t f o r the c u r r e n t p r i c e of that p a r t . In s o m e c a s e s the p a r t n u m b e r s a s found i n t h i s catalog have been superseded with new n u m b e r s in the M a s t e r P a r t s P r i c e List---always u s e the superseding number when ordering p a r t s .

ORDER FROM YOUR PARTS DISTRIBUTOR

TABLE OF CONTENTS OUTBOARD MOTORS -

GALE PRODUCTS Horsepower

Model 3D19B 5D20B, 5DL20B, 5D22B, 5DL22B 15D15B, 15DL15B 25D21B, 25DL21B

3 5 15 25

25DE21B, 25DEL21B 40D15B, 40DL15B, 40D17B, 40DL17B

25 40

40DE15B, 40DEL15B, 40DG15@, 40DG15B, 40DE 17B, 40DEL.l7B, 40DG17B, 40DGL17B 60DE13B, 60DEL13B, 60DG13B, 60DGL13B, 60DE14I3, 60DEL14B, 60DG14B, 60DGL14B, 60DE15B, 60DEL15B, 60DG15B, 60DGL15B

Pages 3-1B ( T r i m ) , 3-1 through 3-5 5-1B ( T r i m ) , 5-1 through 5-14 15-1B ( T r i m ) , 15-1 through 15-12 25-1B & 25-2B rim), 25-1 through 25-13, 25-16, 25-17 25E-1B & 25E-2B (Trim), 25-1 through 25-17 40-1B & 40-2B ( T r i m ) , 40-1 through 40-13, 40-20, 40-21 40E-1B & 40E-2B ( T r i m ) , 40-1 through 40-21 60E- 1 B & 60E-2B (TRIM), 60-1 through 60-23

MONTGOMERY WARD 3-1W ( T r i m ) , 3-1 through 3-5 5-1W ( T r i m ) , 5-1 through 5-14 15-1W ( T r i m ) , 15-1 through 15-12 25-1W & 25-2W (TRIM), 25-1 through 25-13, 25-16, 25-17 40-1W & 40-2W ( T r i m ) , 40-1 through 40-13, 40-20, 40-21 40E-1W & 40E-2W (Trim), 40-1 through 40-21 60E-1W & 60E-2W (TRIM), 60-1 through 60-23

GG- 1 8800A GG-18801A GG-18802A GG-18803A

ACCESSORIES

Pages FILTER-PRIMER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1 STOPSWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A- 1 REMOTE C O N T R O L ( T W 0 L E V E R ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2, A-3 R'EMOTE CONTROL (FOURLEVER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4, A-5 C O N T R O L C A B L E R E P A I R K I T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6 F U E L T A N K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6 GENERATORKITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6 STEERINGKITS A- 7 STEEMNGHANDLEKIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-8 RADIO NOISE SUPPRESSION KIT - 35 H P & 40 H P . . . . . . . . . . . . . . . . . . . . . . . . A-8 MAGNETO RADIO SUPPRESSION KIT - 60 H P . . . . . . . . . . . . . . . . . . . . . . . . . . . A-9 D.C. GENERATOR RADIO SUPPRESSION KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10 STARTERMOTORPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -4-11 t h r u A-14 GENERATORPARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-15 thru A-18

...............................................

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MAGNETO

3~19

Description FLYWHEEL SCREW WASHER CAM - throttle SCREW WASHER SCREW WASHER TIMING LEVER ASSEMBLY ARMATURE PLATE, COMPLETE , SCREW SCREW SCREW WASHER SCREW . COIL AND LAMINATION ASSEMBLY SCREW

. . . . .

Ref. No.

Part No.

Description

. . .

17 510190 1 8 580142 1 9 510194 20 580148

. LEAD - high tension

21 22 23 24 25 26 27 28

510204 307594 510278 510208 510185 510193 580321 510188

510189

580121

31 32 33

CLAMP

high tensionlead

SCREW BREAKER ASSY., COMPLETE . CLIP - spring, breaker CLIP - spring SCREW WASHER - bow ECCENTRIC - b r e a k e r SCREW CONDENSER CLIP - oiler

.. . . . . .

. .

WICK

- oiler

ARMATURE P L A T E AND POST ASSEMBLY 306547 WASHER 510167 CAM - magneto 303249 COVER - inspection hole

Qty.

1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

*Not shown INDENTION O F A P A R T IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

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CARBURETOR

3~19

1 I Ref. No.

Part No.

Description

Ref. No.

SCREW KNOB - carburetor mixture control CARBURETOR ASSEMBLY SCREW - s e t CAM - p r i m e r SPRING - p r i m e r LEVER - p r i m e r GLAND - adjusting needle. NEEDLE - carburetor adjusting WASHER PACKING SPACER - high speed needle SPRING - carburetor throttle . SCREW SCREW

Part No,*

. THROTTLE VALVE AND LEVER ASSEMBLY

. . . . . . . .

. NEEDLE - inlet . FLOAT ASSEMBLY . LOCK - float . SCREW . STOP - r e e d . REED - upper . SPACER . SPACER . REED - lower . CONNECTOR - straight . CARBURETORBODY AND

. . .

NOZZLE ASSEMBLY *Not shown INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART OF THE PRECEDING ASSEMBLY

3-2

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POWER HEAD

Ref. INo.I

Part NO. 550729 302288 551054 550722 306397 306396 550932 550888 550887 551422 306397 120241 550087 551627 551629 551626 551628 378101 378368 378320 308742 306396

Description

NUT - e l a s t i c stop SCREW GRIP - s t e e r i n g handle HANDLE - tilting NUT WASHER KNOB - s t e e r i n g handle SPRING - s t e e r i n g handle lock PIN - s t e e r i n g handle lock HANDLE - s t e e r i n g NUT WASHER GASKET - c a r b u r e t o r to crankcase ABSORBER - shock, lower SEAL - exhaust ABSORBER - shock, upper WASHER - t h r u s t PLUG (Champion 545) PLUG (Auto-Lite A2 1X) PLUG (AC Spark P l u g AC M42K) SCREW WASHER

3~19

~ e f P. a r t No. NO.

Description

Q~Y.

GASKET - cylinder t o crankcase CYLINDER, HEAD, AND BRACKET ASSEMBLY . SCREW BRACKET - g a s tank, r e a r NUT - flywheel SCREW SUPPORT - a r m a t u r e plate WASHER - wave RING - retaining KEY - crankshaft UPPER BEARING, BUSHING AND OIL SLINGER ASSY. . SLINGER - oil GASKET - upper bearing RING piston (Set of 2) PISTON AND DOWEL PIN ASSEMBLY RING - spring, piston pin PIN - piston CONNECTING ROD ASSY CRANKSHAFT CRANKCASE AND DRIVE SHAFT TUBE ASSEMBLY

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

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3~18

LOWER UNIT & BRACKET

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LOWER UNIT & BRACKET

BLY (Incl 10 and 11)

MATCHED GEAR S E T

ING ASSEMBLY

INDENTION O F A PART IN THE D E ~ C R I P T I O NCOLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

3 -5

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T R I M - 3D19W

Ref. No.

Part No.

Description

Qty.

Ref. No.

Part No. 203819 591599 302468 202111 552224 552416 593735 593734 551793 302401 551394 306344 306345 551400 593130 590732

SCREW SCREW STARTER ASSY., COMPLETE . SCREW WASHER . WASHER SPINDLE AND PIN ASSY SPRING - equalizer cup . CUP - equalizer SPRING - friction SCREW WASHER . RETAINER - s t a r t e r pawl . PAWL - s t a r t e r . STARTER PULLEY ASSY SPRING - s t a r t e r CLAMP AND SCREW rope CLAMP - r o p e HANDLE - s t a r t e r

Description

&ty.

ROPE - s t a r t e r

. STARTER HOUSING ASSY

SCREW RATCHET - s t a r t e r SCREW SCREW COVER - side, s t a r b o a r d COVER - s i d e , p o r t SCREW WASHER BRACKET - f u r l tank SLEEVE - fuel line NUT LINE - fuel FUEL TANK ASSEMBLY SHUT-OFF VALVE AND SCREEN ASSEMBLY 591601 . FILLER CAP ASSEMBLY . GASKET - f i l l e r cap 307538 593736 DECAL S E T

. . . . .

. . . .

*IMPORTANT: Color of old p a r t s m u s t be specified when o r d e r i n g new p a r t s **Not shown ?Cut p a r t t o 63-3/4 inches INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE OBTAINED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

3-lW

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T R I M - 3D19B

Ref. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Part No.

Description

306440 SCREW 302238 SCREW 593571 STARTER ASSY., COMPLETE SCREW 131991 306339 WASHER WASHER 202356 SPINDLE AND PIN ASSY 276643 202155 SPRING equalizer cup 202114 CUP - equalizer 302222 SPRING friction SCREW 302104 306528 WASHER 202317 RETAINER s t a r t e r pawl. 202470 PAWL s t a r t e r 376377 STARTER PULLEY ASSY 307573 SPRING - s t a r t e r

17 591214 1 8 551205 1 9 202479

. . . . . . . .. . . . . . CLAMP AND SCREW .

rope CLAMP - rope HANDLE - s t a r t e r

Q~Y

Ref. No.

Part No.

2 2 1 1 1 1 1 3 1 1 3 3 3 3 1 1

720 *21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

204085 591599 302468 202111 552224 552416 593581 593580 551793 302401 551394 306344 306345 551400 593570 590732

1 1 1

.. Description

. ROPE - s t a r t e r .

STARTER HOUSING ASSY SCREW RATCHET - s t a r t e r SCREW SCREW COVER - side, starboard COVER - side, p o r t SCREW WASHER BRACKET - fuel tank SLEEVE - fuel line NUT LINE - fuel FUEL TANK ASSEMBLY SHUT-OFF VALVE AND SCREEN ASSEMBLY 36 591601 . FILLER CAP ASSEMBLY 37 307538 . . GASKET - f i l l e r cap ** 593607 DECAL SET

&ty . 1

1 3 1 2 2 1 1 6 4 2 2 2 1

1 1 1 1 1

*IMPORTANT: Color of old p a r t s must be specified when ordering new p a r t s **Not shown ?Cut part to 69-3/4 inches INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART OF THE PRECEDING ASSEMBLY

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MAGNETO

Ref.

Part Description

Qty.

NUT FLYWHEEL & COVER ASSY . COVER . SCREW . SCREW CAM - magneto C L I P - spring a r m a t u r e plate link SCREW LOCKWASHER CAM - throttle SPACER - throttle c a m SCREW THROTTLECONTROL PLATE & LINK ASSY ARMATURE PLATE ASSY. . SCREW . SCREW . LOCKWASHER . SCREW - clamp mounting . CLAMP - high tension . SCREW . SCREW . MARKER - upper lead

1 1 1

~DZO,W)L~O, 5D22,5DL22

Ref. No.

Description

. HIGH TENSION LEAD ASSY. - upper . . TERMINAL ASSEM-

1 1

1 2

2 1 2 2

26 27 28 29 30 31 32

1 1 2

2 2

1 1

33 34 35

36 37

38 39

. . . . . . . . . . ,

. .

BLY HIGH TENSION LEAD ASSEMBLY - lower (also incl. i t e m 23) COIL & LAMINATION ASSEMBLY SCREW WASHER BREAKER ASSEMBLY . CLIP - spring . CLIP - b r e a k e r spring SCREW WASHER SCREW - mounting CONDENSER WICK - oil CLIP - oiler ARMATURE PLATE & POST ASSEMBLY WASHER GROMMET

*Not shown INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART OF THE PRECEDING ASSEMBLY

5 -1

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COVER

- lower

- motor cover G - l e v e r latch

ROLLER ASSY.

ASSEMBLY -

*Not Shown INDENTION O F A P A R T IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN B E OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

5-1 8

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TRIM- 5D22W --

Ref. No.

Part No.

Description

Price

Ref. No.

Description

Price

593740 SHROUD & TRANSFER ASSEMBLY COMPLETE 593739 . SHROUD & TRANSFER ASSEMBLY - upper 553480 . . TRANSFER - s t a r t i n g instructions 554355 . . RIVET 592939 . . ANCHOR BLOCK & ROLLER ASSY. 308199 . . ROLLER - latch 592934 . . ANCHOR & RIVET ASSEMBLY 553763 . . SUPPORT - anchor 553774 . SCREW - tilt handle 204472 . FASTENER - tilt handle 553749 . HANDLE - tilt 593314 . PLATE AND FASTENER ASSEMBLY 204476 . . FASTENER 593313 . PLATE AND FASTENER ASSEMBLY 204476 . . FASTENER 593312 . APPLIQUE AND FASTENER ASSY . FASTENER 204476

APPLIQUE AND FASTENER ASSY. FASTENER APPLIQUE AND FASTENER ASSY. , . FASTENER SEAL - motor cover MOTOR COVER - lower . TRANSFER - front lower motor cover SCREW WASHER BOW WASHER - latch LEVER - latch LATCH - motor cover BUSHING - l e v e r latch SCREW HOOK - motor c o v e r to shroud GROMMET - choke knob GROMMET - control shaft SCREW ASSEMBLY lower motor mounts MOUNT - motor cover to exhaust housing

. . .

. .

Part No.

Not shown INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

5-1 W

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SD~O,SDL~O

CARBURETOR

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Part No.

553789 202139 204406 204409 204757 278208 204705 204708 553868 553869 554039 553756 204490 553809 301912 306544 303738 202755 553812 303247 302473 133451 592282 307597 552622 552609 552623 306556 306546 301858 552608 5526 14 304890 200931 302124 553807 303479 203355 591569 306397 303437

Description CONTROL KNOB - slow speed and high speed RETAINING RING WASHER BUSHING - a r m and shaft assembly BOW WASHER - a r m and shaft, choke l e v e r t o brk. ARM & SHAFT ASSY. VALVE ARM - low and high speed control RETAINER - link to valve a r m and shaft a s s e m b l y LINK - slow s p e e d LINK - high speed SCREW KNOB - choke control CHOKE BUSHING TO SILENCER COVER EXTENSION - choke knob to choke l e v e r COTTER PIN WASHER PIN - choke l e v e r to extension RING - retaining CHOKE LEVER SCREW WASHER SCREW INTAKE MANIFOLD AND STUD ASSEMBLY STUD - c a r b u r e t o r to manifold GASKET - manifold to leaf plate PLATE - leaf GASKET - leaf plate t o crankcase NUT LOCKWASHER SCREW STOP - leaf LEAF SCREW SCREW SCREW PLATE - a i r s i l e n c e r cover NUT WASHER LOADING TUBE AND AIR SILENCER BODY ASSEMBLY NUT GASKET - c a r b u r e t o r to manifold

Ref. No.

'Part No.

592953

41 42 43 44

303172 203166 307594 552605

376726

46 47 48 49

304572 307565 203 164 553820

Description

50 51 52

Q~Y.

CARBURETOR ASSY. Complete . NIPPLE - g a s line . SPRING - c a m follower . C L I P - c a m follower FOLLOWER - throttle cam LEVER & SCREW ASSY - c a m follower SCREW . PIN - c a m follower link . LINK - l e v e r to follower NEEDLE VALVE slow speed . PACKING - slow speed NUT . NEEDLE VALVE high s p e e d . PACKING - high speed . SCREW . GASKET - f l o a t c h a m b e r to c a r b u r e t o r body . HINGE PIN - float a r m FLOAT & FLOAT ARM ASSEMBLY . FLOAT VALVE & SEAT ASSEMBLY . . WASHER . NOZZLE - high speed . GASKET - float chamber to c a r b . body b o s s . SCREW FLOAT CHAMBER , LEVER & SCREW ASSEMBLY - c a m follower to throttle shaft . . SCREW . CARBURETOR BODY, PLUG&THROTTLE VALVE ASSY . SCREW . . SPRING - choke control rod . . COTTER PIN . . ANCHOR PIN & CHOK ROD ASSEMBLY . . SCREW . CHOKE SHAFT AND LEVER ASSY . . CHOKE VALVE . COTTER PIN WASHER . . SPRING - throttle shaf . . SCREW . THROTTLE SHAFT & LEVER ASSY. . . THROTTLE VALVE

. . .. . .

53 54 55

307583 307045 302994

56 57

300096 375919

379313

59 60 61

301996 303447 302984

62 63 64

:s:i376725

65 66

304572 376531

67 68

302430 204405

69 70

306406 593107

71 72

303760 375921

73 74 75 76 77 78

303444 303049 303048 302996 303760 375922

304326

. .. .

*Not shown

INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

5-3

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5 ~ 2 25, ~ ~ 2 2

CARBURETOR

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CARBURETOR Ref. No.

Part No.

Description

553789 CONTROL KNOB

2 3 4

202139 204406 204409

204757

6 7

278208 204705

204708

9 10 11 12 13

553868 553869 554039 553756 204490

553809

15 301912 15PL 306544 16 303738 17 18 19 20 21 22

202755 553812 303247 302473 133451 592282

307597

552622

25 26

552609 552623

27 306556 28 306546 29 301858 30 552608 31 552614 32 554365 33 200931 34 553807 35 36

306397 303437

592953

37 38

303172 203166

Ref. No.

5 ~ 2 2 , 5 0122

Part No.

Description

C L I P - c a m follower FOLLOWEE - throttle cam 376726 . LEVER & SCREW ASSY. - c a m follower 304572 . . SCREW 307565 . PIN - c a m follower link 203164 . LINK - l e v e r t o follower 553820 . NEEDLE VALVE slow speed 307583 . PACKING - slow speed 300179 . NUT 553824 . NEEDLE VALVE high s p e e d 307583 . PACKING - high s p e e d 307045 . SCREW 302994 . GASKET - float chamber t o c a r b u r e t o r body 300096 . HINGE PIN - float a r m 375919 . FLOAT & FLOAT ARM ASSEMBLY 379313 . FLOAT VALVE & SEAT ASSEMBLY 301996 . . WASHER 303447 . NOZZLE - high s p e e d 302984 . GASKET - float chamber t o c a r b u r e t o r body b o s s 303041 . SCREW 552606 . FLOAT CHAMBER 376725 . LEVER & SCREW ASSEMBLY - c a m follower t o throttle shaft 304572 . . SCREW 376531 . CARBURETOR BODY, PLUG & THROTTLE VALVE ASSY. 302430 . . SCREW 204405 . . SPRING - choke control r o d 306406 . . COTTER PIN 593107 . . ANCHOR PIN & CHOKE ROD ASSEMBLY 303760 . . SCREW 375921 . . CHOKE SHAFT AND LEVER ASSY 303444 . . CHOKE VALVE 303049 . . COTTER PIN 303048 . . WASHER 302996 . . SPRING - t h r o t t l e shaft 303760 . . SCREW 375922 . . THROTTLE SHAFT & LEVER ASSY. 304326 . . THROTTLE VALVE

307594 552606

slow speed and high speed RETAINING RING WASHER BUSHING a r m and shaft assembly BOW WASHER - a r m and shaft, choke l e v e r t o bracket ARM & SHAFT ASSY VALVE ARM - low and high s p e e d control RETAINER - link t o valve a r m and shaft a s s e m b l y LINK - slow s p e e d LINK - high s p e e d SCREW KNOB - choke control CHOKE BUSHING T O SILENCER COVER EXTENSION - choke knob t o choke l e v e r COTTER PIN WASHER PIN - choke l e v e r t o extension RING - retaining CHOKE LEVER SCREW WASHER SCREW INTAKE MANIFOLD AND STUD ASSEMBLY . STUD c a r b u r e t o r t o manifold GASKET manifold t o leaf plate PLATE leaf GASKET - leaf plate t o crankcase NUT LOCKWASHER SCREW S T O P - leaf LEAF SPACER SCREW PLATE - a i r s i l e n c e r cover NUT GASKET - c a r b u r e t o r t o manifold CARBURETOR ASSY. Complete . N I P P L E - g a s line . SPRING - c a m follower

. .

*Not shown

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

5-5

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5D20,5DL2O 51322, 5DL22

POWER HEAD

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POWER HEAD

lef go. -

Description SCREW SCREW CLAMP LEVER - a r m a t u r e plate control CLAMP - bearing PIN - throttle g e a r to control lever SCREW WASHER ANCHOR - ignition leads GROMMET - ignition leads SCREW COVER - exhaust GASKET - exhaust cover SCREW SUPPORT & STOP ASSEM BLY - a r m a t u r e plate RING - a r m a t u r e plate r e taining SPARK PLUG (Ch. 545) SPARK PLUG (Auto -Lite A2 1X) SPARK PLUG (AC M42K) SCREW COVER - cylinder GASKET - cylinder cover SCREW PLATE - leaf valve

23 24

25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 -

Part No.

Description VALVE - leaf, crankcase drain CYLINDER & CRANKCASE ASSEMBLY . SCREW . SCREW . SCREW . SCREW . WASHER . PIN - taper . PLUG - oil line . CLAMP - oil r e t u r n hose . HOSE - oil r e t u r n . NIPPLE - oil hose to cylinder SLINGER - oil CONNECTING ROD AND LOCKPLATE ASSY . LOCKPLATE . SCREW PISTON AND RETAINING RING ASSEMBLY . RETAINING RING PISTON RING (Set of 3) WRIST PIN CRANKSHAFT KEY LINER AND NEEDLES

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

5 -7

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D20,5DL20 D22,5DL22

EXHAUST HOUSING AND BRACKET

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EXHAUST HOUSING AND BRACKET

Ref Part No. No. -

Description

1 592221 GRIP AND SCREW ASSY 2 305001 . SCREW 3 301656 SPRING - grip to friction block 4 303282 BLOCK - grip friction 5 203260 PLATE - throttle control 6 133452 SCREW 7 303078 SCREW 8 303093 STRG. HANDLE - inner half 9 300346 PIN - gear & shaft groove 10 303252 WASHER - steering handle to spring 11 305100 BUSHING - steering handle 12 377943 THROTTLE CONTROL GEAZ

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

Part No.

Description

Qty. -

551113 304293 304290 304289 303371

SPRING - co-pilot SHAFT - steering brkt. pilot WASHER - thrust WASHER - thrust SHOCK ABSORBER - lower

1 1 1 1

swivel bracket 303696 PIN - swivel bracket to upper liner 303370 LINER - upper 303697 SPACER - co-pilot plate to upper liner 303363 PLATE - co-pilot 306319 NUT 306433 WASHER 302051 SPRING - tilting bolt 303396 SCREW 304277 BOLT - tilting 202021 SPRING - tilting lever 304283 SPRING - tilting lever stabilizer 378478 STERN BRACKET - port 378481 . CLAMP SCREW, PLATE

AND SHAFT, LONG

13 14 15 16 17 18 19 20 21 22 23 24 25

. ,

303094 STRG. HANDLE - outer half 303096 COVER - strg. handle gear 303079 WASHER 306543 SCREW - pinion 376689 GEAR & SHAFT, SHORT 303142 PINION - throttle control 303107 WASHER 308187 GEAR - throttle control 303140 BUSHING - throttle control 306408 SCREW - short 306440 SCREW - long 306434 SCREW 306205 GASKET - exhaust housing to cylinder and crankcase 303714 SCREW 303715 WASHER 306376 COTTER PIN 592955 SHIFT LEVER AND SHAFT 303775 WASHER - inner 303864 WASHER - outer 303191 "0" RING - shift lever 303236 SPRING - shift lever and shaft to washer 376922 SHIFT ROD LEVER BUSHINC 306556 NUT 303701 LOCKWASHER 303702 CONNECTOR - shift rod 303889 NUT 303884 WASHER - large 304299 SCREW 307555 LOCKWASHER 303890 NUT 305554 LOWER MOUNT HSG - p o r t . 305555 LOWER MOUNT HOUSING starboard 303880 MOUNT - upper center 304027 SCREW 377277 STRG. BRACKET & BUSHING 304278 WASHER 301989 SCREW

. .

RETAINER

302420 . RETAINER - plate P L A T E - swivel 307561 . 378479 STERN BRACKET - starbrd (Incl. items 67, 68 and 69) 301983 WASHER - conical 376505 LEVER - tilting 304282 SPRING - reverse lock 303049 COTTER PIN 303930 PIVOT SHAFT - reverse lock lever 304279 ARM - reverse lock 303978 LINK - reverse lock a r m to shaft 306376 COTTER PIN 303949 ROD - reverse lock 303948 LEVER - reverse lock 303950 LINK - reverse lock 304291 SWIVEL BRACKET 305295 SCREW 305295 SCREW 303887 WASHER - small 303879 U P P E R AND LOWER SIDE MOUNT ASSY

377792 EXHAUST HOUSING ASSY. 304462 . RESTRICTOR - driveshaft casing 303393 SCREW 304304 . COVER P L A T E - exh. hsg. 304376 WASHER 304168 GASKET - rubber mount to lower housing

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 8 4 1 1 2 1 2 2

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART OF THE PRECEDING ASSEMBLY

5-9

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GEAR CASE

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GEAR CASE

Ref. No. 1

Part No.

303356

303347

Description

- driveshaft to crankcase PLATE - driveshaft to crankcase "0" RING - s e a l d r i v e shaft SEAL - lower bearing to driveshaft SPRING - l o w e r b r g . s e a l WASHER SCREW CAP - propeller PIN - c o t t e r , p r o p . shaft PIN - d r i v e PROPELLER & BUSHING ASSEMBLY PIN - shifting l e v e r pivot

Q ~ .Y

Description

. SPRING - backup, detent spring . ROD - shift . PINION SHAFT & SHOCK ABSORBER PILOT ASSY. . KEY - pinion t o pinion

303355 GASKET

303391

6 7 8 9 10 11

303357 303327 302325 303365 306349 302333 376968

308376

1 1

shaft

- Standard Length models only

- Not shown

1 1

DRIVESHAFT & PIN ASSY . PIN - driveshaft SCREW GROMMET - w a t e r tube, lower HOUSING - i m p e l l e r I M P E L L E R & INSERT ASSEMBLY PIN - i m p e l l e r t o d r i v e shaft , PLATE - i m p e l l e r housing SEAL - b e a r i n g housing BEARING HOUSING & BEARING ASSEMBLY GASKET - bearing hsg. to gearcase BUSHING - shift rod, lower , "OM-RING - shift r o d SCREW . COVER - w a t e r by-pass . F I L L PLUG , PLUG - w a t e r intake screen . SCREEN - w a t e r intake . GEARCASE ASSEMBLY (Incl. #12, 14, 15, 16, 17, 50, 51, 54, 55 and 56) . WATER TUBE EXTENSION KIT ASSY. , SCREW . SHIFT ROD GEARCASE EXTENSION DRIVESHAFT & PIN ASSEMBLY PIN - driveshaft WATER TUBE - long

1 1 4 1 1 1

1 1

. . ..

- front

1 1

ASSEMBLY ASSEMBLY

Q~Y.

Long shaft models only

USE OUTBOARD MARINE LUBRICANT T Y P E "C" ** - Cut f r o m 50 ft. r o l l of 304094

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN B E ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

5-11

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FUEL TANK AND P U M P

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FUEL TANK AND PUMP

Ref. No.

* 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part No.

Description

593 191 GAS TANK ASSEMBLY 377536 . GAS CAP ASSEMBLY LINK - anchor 305994 ANCHOR - g a s c a p 552331 304889 . SCREW 305863 . WASHER 378303 . HOUSING 377429 . . FUEL LINE AND SCREEN 305867 . GASKET - g a s tank to housing 302751 . SCREW 302571 . SEAL - g l a s s 302568 . GLASS - g a s tank 305821 . PIN - indicator INDICATOR 378295 305864 . SUPPORT - indicator 302559 . FLOAT - indicator 378159 TRANSFER - g a s tank 377433 F U E L CONNECTOR, HOSE & PRIMER BULB ASSEMBLY 376156 . F U E L CONNECTOR HOUSING 301832 . . RIVET - lock, fuel connector 301829 . . SPRTNG - lock, fuel connector 301830 . . LOCK - fuel connector 303598 . O-RING - s e a l , fuel connector

.. ..

. .

Ref. No.

Part No.

303596

24 25

306801 591841

305871

592131

553166

29 30

592242 303596

31 32

553164 305872

376154

34 35 36 37 38

306419 306488 552199 302647 203286

552646

40 41

303616 303615

42 43

378805 376161

&ty . 1 1 1 1 4 4 1 1 1 2 1 1 1 1 1 1 2 1

1 1

Description

. . . .

CLAMP - s m a l l , fuel hose SLEEVE - "tank end" NIPPLE AND VALVE ASSEMBLY HOSE - p r i m e r bulb t o connector PRIMER BULB NIPPLE AND CLAMP . . CLAMP - l a r g e , fuel hose . NIPPLE & VALVE . . CLAMP - s m a l l , fuel hose . . PRIMER BULB . HOSE - long, p r i m e r bulb to connector BODY ASSEMBLY - fuel connector SCREW LOCKWASHER CLAMP - h o s e CLAMP - hose HOSE - fuel pump to carburetor HOSE - fuel pump to connector SCREW GASKET - fuel pump t o bypass cover F U E L PUMP ASSEMBLY NIPPLE AND SCREEN

Q ~ .Y

4 1 1

1 1

1 1 1

1 1 1 2 2 1 1 2 1 1 1

*Not Shown

INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

5-13

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STARTER

SDZO,SDUO

5D22,5D 122

Ref. No.

Part No.

Description

306283 203699 203470 203698 203697 203713

376670

WASHER SPINDLE RETAINER RING - pawl PAWL SPRING - friction LINK - friction s p r i n g t o pawl STARTER PULLEY

SCREW BRACKET & PAD ASSEMBLY . PAD SCREW

307573 203819 592885 302103 304500

. . . . .

SPRING ROPE HOUSING & PIN NUT GUIDE PIN

SCREW STARTER HOUSING ASSY . ANCHOR - r o p e t o handle . HANDLE . SEAL - cover . COVER - shroud front . "0" RING ,

. .

*Not shown

Description

SPRING handle support

. .

. . .

ASSY

t C u t p a r t t o 70"

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

5-14

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TRIM

- 15D15B, 15DL15B I

Ref. No.

* 1 2 3 4 5 6 7 8 9 10 11

12 13 14 15 16 17

Ref. No.

Part No.

18 19 20 21 22 23 24 25 26

304051 553766 553767 553768 553769 593585 553765 553762 204456

27 28 29 30 31 32 33 34

204457 379255 203660 203658 303806 302103 306799 377582

. .

35 36

306487 306488

. .

37 38

307468 307467

306119

593609

Part No.

Description

593592 SHROUD & TRANSFER ASSEMBLY - complete SHROUD & TRANSFER 593584 ASSEMBLY - upper SUPPORT - anchor 553763 to s h r o u d 592934 ANCHOR & RIVET ASSEMBLY . RIVET 554355 592939 . . ANCHOR BLOCK & ROLLER ASSY ROLLER latch 308199 SCREW - tilt handle 553744 FASTENER tilt handle 204472 HANDLE - t i l t 553749 593574 EMBLEM & FASTENER ASSEMBLY . FASTENER 204476 593572 . MEDALLION & FASTENER ASSEMBLY FASTENER 204476 593573 . NAMEPLATE & FASTENER ASSEMBLY FASTENER 204476 553898 SEAL - motor c o v e r t o shroud 305284 SCREW

. . . . . .

. . . . . . . .

Description WASHER BOW WASHER LEVER - latch LATCH - motor cover BUSHING MOTOR COVER - Lower SCREW HOOK - lower motor cover GROMMET - high and low s p e e d GROMMET - choke SHORTING SWITCH . COVER - s h o r t i n g switch . NUT TUBING - insulating NUT LOCKWASHER RUBBER MOUNT ASSY. lower motor cover s u p p o r t SCREW WASHER - front mount bracket SCREW BRACKET - mounting lower f r o n t - s h r o u d GROMMET - control shaft to lower motor cover DECAL SET

Q~Y 1 1 1 1 1 1 1 1 2 1 1 1 1 2 8 8 4 1 1 1

1 1 1

*Not Shown INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

15-18

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T R I M - 15D15W

Qty . 1 1 1

ASSEMBLY

ROLLER ASSY.

Ref. No.

Part No.

21 22 23 24 25 26 27 28 29

553898 305284 304051 553766 553767 553768 553769 593354 554128

1 2 1 5 5 1

instructions

FASTENER ASSY.

1 6

ASSEMBLY

1 3

ASSEMBLY

1 3

FASTENER ASSY.

1 3

Description SEAL - motor c o v e r SCREW WASHER BOW WASHER LEVER - latch LATCH - motor cover BUSHING MOTOR COVER - lower . TRANSFER - lower motor cover - front SCREW HOOK - lower motor cover GROMMET - high and low speed GROMMET - choke COVER - shorting switch NUT SHORTING SWITCH TUBING - insulating NUT LOCKWASHER RUBBER MOUNT ASSY. lower motor c o v e r support SCREWWASHER - f r o n t mount bracket SCREW BRACKET - mounting lower front GROMMET - control shaft to lower motor cover

*Not shown INDENTION O F A P A R T IN THE DESCRIPTION COLl MN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINEC AS PART O F THE PRECEDING ASSEMBLY

15 IW

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MAGNETO

I~DI~,I~DL

L------

Part No. 580227 303698 304737 580228 203751 510293 510292 304441 300154 203277 305988 510193 376313 580434 510191 510192 306311 510397 306547 510193 510409 510234 580339 510396 510235

Description FLYWHEEL & RING ASSEMBLY . SCREW . FLYWHEEL RING . FLYWHEEL & COVER SCREW . SCREW . . INSPECTION HOLE COVER SCREW WASHER CAM - throttle CLIP - spring - armature plate link SCREW LINK & S T O P ASSEMBLY ARMATURE PLATE ASSEMBLY SCREW . SCREW . LOCKWASHER SCREW WASHER SCREW CLAMP HIGH TENSION LEAD upper . TERMINAL ASSEMBLY. . IDENTIFICATION BAND - upper H. T. l e a d . HIGH TENSION LEAD lower

.. .

. . . .

Q~Y

Ref. INo.

Part No.

1 TERMINAL ASSEMBLY 2 GROMMET . COIL & LAMINATION ASSEMBLY 2 2 SCREW . BOW WASHER 2 . SCREW 2 SCREW - b r e a k e r terminal 11 2 BREAKER ASSEMBLY . SPRING CLl P 2 . CLIP - breaker spring 2 . SCREW - b r e a k e r eccentric 2 WASHER SCREW CONDENSER OILER WICK OILER C L I P ARMATURE P LATE, I SLEEVE & POST I 1 SEMBLY 1 . SCREW 1 . CLAMP . LEAD ASSEMBLY shorting w i r e - long LEAD ASSEMBLY shorting w i r e - s h o r t ( 1 . SLEEVE 1 1 NUT - flywheel 1 CAM - magneto

. . .

1 2 2 1

1 2 1

1 1

IQ~Y.

1 3 1

Description

1 8 1

1 2 2 2 4 2 1

I 40 41 42

1 / 43

I: I

510278 510371 580268 580269

l11

snown INDENTION O F A PART IN THE DESChlPTION COLUMN INDICATES THAT THE PART CAN B E ORDERED SEPARATELY OR I T CAN B E OBTAINED AS PART O F THE PRECEDING ASSEMBLY NO^

15-1

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CARBURETOR Ref Description

No. -

SCREW KNOB - choke control CONTROL KNOBS high & low speed

SPRING - cam follower SCREW SCREW GASKET - leaf plate to

Part No.

Description -

- leaf plate to

LINK

- throttle control rod ROD - throttle control SPRING - bell crank choke lever

. .

a r m & shaft assembly ARM slow speed valve

SILENCER PAD

. .

. . .

. .

support

- silencer pad to support ARM - choke LINK - valve a r m slow speed WASHER - choke a r m to carburetor linkage support screw SCREW - support assembly to carburetor FASTENER - plate to support LINK - choke knob to choke rod ARM & SHAFT ASSEMBLY - slow speed

47 48

307565 304216

49 50 51

131249 303497 204488

52 53

204486 303316

54 55 56 57 58 59

306463 307596 204487 204491 307045 302994

303479

553746

62 63

307583 377785

64 65 66 67 68

30304 1 300096 375919 379313 301996

302984

70 71

303175 593717

. FLOAT CHAMBER & N I P P L E ASSEMBLY . . SCREW . HINGE PIN - float . FLOAT - assembly . FLOAT VALVE & SEAT . . WASHER - float valve seat . GASKET - float chamber body boss . NOZZLE - high speed . CARBURETOR BODY/

300179

B E L L CRANK SHAFT ASSEMBLY . NUT - slow speed

73 74

307583 204704

303947

76 77 78 79 80 81

303049 303048 303760 303 174 303119 376954

82 83

303126 278246

84 85 86 87

202310 203355 377899 302822

COTTER PIN WASHER SCREW THROTTLE VALVE SPRING -throttle shaft THROTTLE SHAFT & LEVER ASSEMBLY . CHOKE VALVE CHOKE LEVER & SHAFT ASSEMBLY . . EXPANSION PLUG WASHER MANIFOLD - carburetor STUD - manifold to

203237

GASKET

. ,

SCREW WASHER SUPPORT

. . COTTER PIN . WASHER . BELLCRANK - choke . SPRING - return . SCREW . GASKET - float chamber to carburetor . NUT - high speed needle valve . NEEDLE VALVE - high speed

PLATE

RETAINING P I N

throttle lever t o cam follower PIN - link BUSHING - throttle control link

203727

crankcase L E A F P L A T E ASSEMBLY . NUT . LOCKWASHER . SCREW . LEAF STOP . L E A F - carburetor . LEAF PLATE ARM - cam follower . SCREW WASHER COTTER PIN RETAINER - cam follower R O L L E R - cam follower BUSHING - cam follower CAM FOLLOWER -throttle NUT LOCKWASHER CARBURETOR ASSEMBLY . SUPPORT COTTER P I N . WASHER . PIN - choke link . DETENT - choke link . SCREW . RETAINING RING . BOW WASHER RETAINER - link to

. . . .

manifold SCREW GASKET

1WY.

. VALVE PACKING

. .. .. .. .. .. . . . . .. ..

needle valve VALVE PACKING NEEDLE VALVE -

slow speed - needle valve

BUSHING

. .. .

carburetor - manifold to carburetor

*Not shown. INDENTION O F A P A R T IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN B E OR1 E R E D SEPARATELY OR I T CAN B E OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

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I~DI~,I~DLI~

POWER HEAD

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POWER HEAD

Ref. No.

Part No.

1 2 3 4 5 6

302592 304051 203596 302587 306222 304155

7 8 9 10 11 12 13 14 15 15 15 16 17 18 19 20 21 22 23 24 25

26 27 28 29 30 31 32

Description

@Y.

SCREW LOCKWASHER LOCK - shifter SPRING shifter lock GROMMET - shifter lock PIN - lever t o throttle control 303737 SCREW 303109 CLAMP - control lever bearing 305609 CLAMP - control lever bearing 203805 CONTROL LEVER 302537 O-RING - upper bearing 204100 CRANKSHAFT 303473 CLAMP - oil line hose 308506 OIL LINE HOSE 378101 SPARK PLUG - Champion 5 45 378368 SPARK PLUG - Auto-Lite A2 1X 378320 SPARK PLUG - AC M42K 304890 SCREW 552213 BY-PASS COVER - upper 203253 BY-PASS COVER - lower 203259 GASKET - by-pass to cylinder 306404 SCREW 203721 BRACKET - mounting s t a r t e r & silencer starboard 306408 SCREW - bracket - port 307154 SCREW long - mounting bracket to cylinder 306404 SCREW 308361 BRACKET - mounting s t a r t e r & silencer port 304888 SCREW 203724 EXHAUST COVER - outer 203257 GASKET - exhaust cover inner and outer 203258 EXHAUST COVER - inner 593565 CYLINDER & CRANKCASE 303804 . SEAL - lower bearing 301732 . PLUG - oil passage

1 1 1 1 1 1 2

Part No.

302037

33A 34 35 36 37 38 39

203249 303423 300402 306435 306371 306402 203248

203235

41 42 43 44 45

306423 306371 304763 300454 592884

46 47 48 49 50 51

202310 203247 301988 304442 303278 303277

52 53 54 55

510168 120395 307849 378277

56 57 58 58A

202967 593599 302577 378251

59 60

378416 378151

203244

309010

378838

377528

305987

1 1 1 1 1 2 1 2 2 2 8 1 1 2 3

Ref. No.

1 1 1 1 1 9 1 2 1

1 1 1

Q ~ Y.

Description

. . . .

DOWEL - upper & lower bearing 2 2 SCREW 1 NIPPLE 2 TAPER PIN 4 SCREW 4 WASHER I SCREW PLATE - leaf valve oil 1 drain VALVE - leaf - crankcase 1 oil drain 10 SCREW 9 WASHER 1 ANCHOR - ignition lead GROMMET - ignition lead 1 CYLINDER HEAD & CORE 1 PLUG ASSEMBLY 2 . PLUG - core 1 GASKET - cylinder head 1 NUT 3 SCREW SUPPORT - a r m a t u r e plate 1 RING - retaining 1 a r m a t u r e plate 1 CAM - magneto 1 KEY crankshaft 2 PIN piston CONNECTING ROD 2 ASSEMBLY 2 SCREW 2 PISTON & DOWEL PIN RETAINING RING 2 NEEDLE BEARING 2 ASSEMBLY 2 RING - piston (Set of 3) NEEDLE SET - connecting 2 rod RETAINER - connecting r o d bearing 2 SPLIT SLEEVE center 1 bearing RETAINER & NEEDLE 1 center bearing ROLLER BEARING ASSEMBLY - upper 1 SEAL - upper bearing 1

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

15-5

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LOWER UNIT & BRACKET

~SDIS,ISDLIS

Ref. No.

Part No.

Description SCREW SCREW SCREW WASHER BAFFLE - powerhead to lower unit GASKET - powerhead t o lower unit SCREW PLATE - exhaust housing cover GASKET - exhaust housing cover plate

Ref. No.

Description SCREW - r e a r SPRING - twist g r i p BLOCK - g r i p friction GRIP & SCREW ASSEMBLY . SCREW PLATE - throttle control SCREW SCREW STEERING HANDLE - inner half PIN - groove - g e a r & shaft WASHER BUSHING - s t e e r i n g handle

*Standard length models only. INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN B E ORDERED SEPARATELY OR I T CAN B E OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

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LOWER UNIT & BRACKET Ref. P a r t NO. NO.

Description

Qty.

THROTTLE CONTROL GEAR & SHAFT, LONG STEERING HANDLE - outer half COVER - steering handle gears WASHER SCREW THROTTLE CONTROL GEAR & SHAFT ASSEMBLY, SHORT PINION - throttle control WASHER GEAR - throttle control SCREW SPRING - idle stop screw BUSHING SCREW C L I P - shift rod lever NUT SCREW LOCKWASHER SCREW SHIFT L E V E R & PIN ASSEMBLY ADJUSTING LEVER & SHAFT ASSEMBLY O-RING PIN - cotter BOW WASHER PIN - shift rod to lever LEVER - shift rod SHIFT ROD - upper NUT WASHER SCREW LOCKWASHER SCREW WASHER - medium NUT HOUSING - lower mount port HOUSING - lower mount starboard SCREW WASHER RUBBER MOUNT - exhaust tube - lower front GASKET - lower front mount NUT RUBBER MOUNT - exhaust tube - lower side GASKET - mount - lower side. NUT WASHER - large RUBBER MOUNT - upper front - exhaust tube RUBBER MOUNT - upper front - exhaust tube SCREW STEERING BRACKET & BUSHING I

Ref. NO.

Part NO.

Description SCREW SPRING - co -pilot SHAFT - pilot - steering bracket WASHER - thrust WASHER - thrust SHOCK ABSORBER - lowei - swivel bracket PIN - swivel bracket to upper liner LINER - upper swivel bracket SPACER - co -pilot plate to upper liner CO -PILOT P L A T E NUT WASHER SPRING - tilting shaft BOLT - tilting shaft SPRING - thrust rod THRUST ROD AND R E TAINER ASSY. - stern angle adjust SCREW -port to starboard STERN BRACKET AND CLAMP SCREW ASSY. starboard . CLAMP SCREW - swivel plate and retainer . . RETAINER . . P L A T E - swivel STERN BRKT. & CLAMP SCREW ASSY. - port (Incl. items 87, 88 & 89) CONICAL WASHER tilting shaft COTTER PIN SHAFT - reverse locking lever pivot LEVER ARM - manual locking LINK - reverse lock a r m to shaft COTTER PIN ROD - reverse lock SPRING - reverse lock locking lever LEVER - reverse locking LINK - reverse lock SWIVEL BRACKET SCREW WASHER RUBBER MOUNT - upper side exhaust tube EXHAUST HOUSING AND PLATE . P L A T E - exhaust tube . SCREW GROMMET - water tube upper TUBE - water

1 1

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 1

1 2 2

1 1 2 2 4 2 2

1 1 4 1 1

*Standard length models only. 7Long shaft models. INDENTION O F A P A R T IN THE DESCRIPTION COLUMN INDICATES THAT T H E P A R T CAN B E ORDERED SEPARATELY OR I T CAN B E OBTAINED AS P A R T O F T H E PRECEDING ASSEMBLY

15-7

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~SD~S,~SDLI~

GEAR CASE

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GEAR CASE

Ref. No.

1 2 3 4 5 6 7 8 9

11 12 13 14

* 15

16 17

18 19 20 21 22 23 24 25 26 27 28

Part No.

Description SCREW SCREW WASHER CONNECTOR - shift rod PIN - cotter NUT - propeller PROPELLER & BUSHING ASSEMBLY PIN - propeller d r i v e SCREW - r e a r GEARCASE ASSEMBLY . SEAL - upper t o lower gear case , PIN - cotter . PIN - yoke t o shift r o d . SHIFTER LEVER AND PIN ASSEMBLY . . CRADLE . SHIFT ROD - s t a n d a r d length - lower . BEARING - f r o n t GEARCASE HEAD AND BEARING ASSEMBLY SEAL - propeller shaft . GEAR - r e a r reversing . BUSHING . GEAR AND BUSHING front . WASHER - t h r u s t . SHIFTER - clutch dog . O-RING . SHAFT - p r o p e l l e r . SCREW . COVER - water by-pass . GEARCASE ASSEMbly

t t C u t f r o m 50' r o l l of 309044. *Standard length models only. t L o n g shaft models.

Ref. No.

Part No. 303996 304070 300611 308376 307853 307563 301878 301877 307551 3003 14 302757 308617 300771 308615 302508 303070 375638 303069 303067 302497 303257 378728 304024 301551 304081 308616 304037 307155 304135 307161 304136

Description

.. . .

WASHER - t h r u s t SCREW . . DOWEL - front and r e a r bearing . . PIN - shifter l e v e r pivot . . SEAL . . SEAL - driveshaft . . BUSHING - shift r o d - lower . . O-RING . . PLUG - oil . . PLUG - water intake s c r e e n . . SCREEN water intake . PINION PIN - pump impeller SHAFT - d r i v e SCREW HOUSING - impeller IMPELLER - water Pump PLATE - impeller housi O-RING GROMMET - water tube lower SHIFT ROD - 5" longer, lower EXTENSION KIT ASSEMBLY . SCREW . LOCKWASHER . CONNECTOR - shift r . DRIVESHAFT - long . WATER TUBE . SCREW . SCREW - r e a r . LOCKWASHER - r e a r . GEARCASE - EXTENSION

USE OUTBOARD MARINE LUBRICANT T Y P E "C".

INDENTION O F A PART IN THE DESCliIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

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I ~ D I ~ , I ~115 D

FUEL TANK AND PUMP

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FUEL TANK AND PUMP

3ef. No.

Part No.

Description

Ref. P a r t No. No.

Description

Price

GAS TANK ASSEMBLY , GAS CAP ASSEMBLY . . LINK - anchor . . ANCHOR - gas c a p . SCREW . WASHER . HOUSING . . FUEL LINE AND SCREEN . GASKET - g a s tank to housing . SCREW , SEAL - g l a s s . GLASS - g a s tank . PIN - indicator . INDICATOR . SUPPORT - indicator . FLOAT - i n d c a t o r . TRANSFER - g a s tank F U E L CONNECTOR. HOSE & PRIMER BULB ASSEMBLY . F U E L CONNECTOR HOUSING . . RIVET - lock, fuel connector . . SPRING - lock, fuel connector . . LOCK - fuel connector . . O-RING - s e a l , fuel connector

. CLAMP

- s m a l l . fuel hose . SLEEVE - "tank end" . NIPPLE AND VALVE ASSEMBLY . HOSE - p r i m e r bulb to connector . PRIMER BULB NIPPLE AND CLAMP . . CLAMP - l a r g e , fuel hose . . NIPPLE & VALVE . . CLAMP - s m a l l , fuel hose . . PRIMER BULB . HOSE - long, p r i m e r bulb to connector BODY ASSEMBLY - fuel connector SCREW LOCKWASHER CLAMP - hose CLAMP - hose HOSE - fuel pump to carburetor HOSE - fuel pump to connector SCREW GASKET - fuel pump to bypass cover FUEL PUMP ASSEMBLY NIPPLE AND SCREEN DEFLECTOR - fuel pump tc gasket

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

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STARTER

I~DI~,ISDLIS

' a/ -

L --------, Ref. No.

Part No.

Description -

3 554270

RING - r e t a i n e r s t a r t e r pawl . LINK - friction s p r i n g to pawl . PAWL - s t a r t e r . PULLEY - s t a r t e r SPRING - s t a r t e r . ROPE - s t a r t e r . STARTER HOUSING & PIN ASSEMBLY . GUIDE PIN SCREW - bracket & pad t o s t a r t e r housing BRACKET & PAD ASSEMBLY . PAD

cover

shroud

4 304325 5 553771 6 554345 7 8 9 10 11

306284 306283 302103 203699 203697

1 303591 * 593716 2 554344

. GROMMET - s t a r t e r housing t o cover SCREW WASHER . NUT . SPINDLE - s t a r t e r . SPRING - friction

. .

*Not shown. t C u t part t o 72- 1/4 inches. INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

15-12

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Ref.

No.

Part No.

Description

Ref. No.

553922 305685 377660 307426 378033 306103 204461 306330 553870 553814 204472 302750 553796 553774 553749 593574 204476 593572 204476 593573 204476 593586 553815 554135 305530 305529 305531 377240 593290

Description

. .

SCREW - cover cable opening COVER - cable opening - lower cover , PLATE - shorting switch , RETAINER - shorting switch SHORTING SWITCH . COVER - shorting switch NUT - shorting switch TUBING - insulation NUT - hook t o cover screw SCREW - hook t o lower cover HOOK - lower cover rear SCREW - s i l e n c e r cover COVER - s i l e n c e r to lower cover SILENCER PAD - a i r intake PLATE - s i l e n c e r to lower cover GROMMET - s h i f t e r lock to cover GROMMET control shaft to cover SEAL - lower cover to lower shroud NUT - rubber mount LOCKWASHER - rubber mount RUBBER MOUNT - lower motor cover support SEAL - l a r g e - lower motor cover to plate SEAL - s m a l l - lower motor cover to plate SCREW - "sems" bracket to exhaust tube - s t a r b o a r d LOCKWASHER - lower cover bracket SCREW - lower bracket mounting - p o r t BRACKET - lower cover mounting PLUG DECAL S E T

593593 SHROUD AND TRANSFER 593613

Part No.

ASSEMBLY - complete DOOR AND TRANSFER ASSEMBLY . SEAL - f r o n t door . SCREW - r o l l e r latch to door . ROLLER LATCH - f r o n t door . SCREW - hinge b r a c k e t to f r o n t door HINGE SLIDE AND BRACKET . HINGE PIN - door t o frame SCREW - f r a m e to fastener . FASTENER - f r a m e to shroud . FRAME - f r o n t door, shroud . SCREW - f a s t e n e r . s h r o u d upper t o lower FASTENER - shroud and t i l t handle . SCREW - f a s t e n e r to shroud . FASTENER - upper to lower s h r o u d SCREW - t i l t handle to shroud . T I L T HANDLE - s h r o u d EMBLEM AND FASTENER ASSEMBLY FASTENER MEDALLION & FASTENER ASSEMBLY FASTENER . NAMEPLATE & FASTENER ASSEMBLY FASTENER SHROUD AND TRANSF E R - upper . SEAL - upper to lower shroud . SHROUD - lower . LOCKRING - s h r o u d latc PIN - s h r o u d latch SPRING - s h r o u d latch . COVER LATCH MOTOR COVER ASSEMBLY - lower

. . . . . .

. . .

*Not Shown

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN B E ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

25-2B

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TRIM- 25DE21B,25DEL21B

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Rei.

Part

No.

Description

2 3

593594 SHROUD AND TRANSFER ASSEMBLY - complete 593614 . DOOR AND TRANSFER - front shroud 553922 . SEAL - front door 305685 . SCREW r o l l e r latch to

377660

307426

378033

306106

. .

204461

306630

553870

12 13 14 15

553814 204472 302750 553796 553774

553749

593574

. .

. . .

. .

18 19

204476 593572

20 21

204476 593573

. .

22 23 24

204476 593586 553815

. .

25 26

554135 305530

. .

305529

door ROLLER LATCH - front door SCREW - hinge bracket to front door HINGE SLIDE AND BRACKET HINGE PIN - door t o frame SCREW - f r a m e to fastener FASTENER - f r a m e to shroud FRAME - front door, shroud SCREW - fastener, shroud upper to lower FASTENER - shroud and tilt handle SCREW - fastener to shroud FASTENER - upper to lower shroud SCREW - tilt handle to shroud T I L T HANDLE - shroud EMBLEM & FASTENER ASSEMBLY FASTENER MEDALLION & FASTENER ASSEMBLY FASTENER NAMEPLATE & FASTENER ASSEMBLY . FASTENER SHROUD AND TRANSF E R - upper SEAL - upper to lower shroud SHROUD - lower LOCKRING - shroud latch PIN - shroud latch

. .

Ref. No.

Part No.

305531

29 30

377240 593290

301989

305421

554201

203688

307029

307336

37 38

303311 305376

305375

305377

306222

304019

553785

5 1

44 45

302103 306799

1 2

379061

553784

2 2

553770

307468

306488

1 1

300646

554367

306656 593611

Qty . 1 1 1 1

1 1 1

2 7

1 1

Description

&ty.

SPRING - shroud latch COVER LATCH MOTOR COVER ASSEMBLY - lower . SCREW - cover - cable opening . COVER - cable opening - lower cover . GROMMET - cable to cover - front NUT - hook to cover screw SCREW - hook to lower cover HOOK - lower cover rear SCREW - silencer cover COVER - silencer to lower cover SILENCER PAD - a i r intake PLATE - silencer to lower cover GROMMET - shifter to cover GROMMET - control shaft to cover SEAL - lower cover to lower shroud NUT - rubber mount LOCKWASHER - rubber mount RUBBER MOUNT - lower mount cover support SEAL - l a r g e - lower motor cover to plate SEAL - s m a l l - lower motor cover to plate SCREW - "sems" bracket to exhaust tube - starboard LOCKWASIHER - lower cover bracket SCREW - lower bracket mounting - port BRACKET - lower cover mounting PLUG DECAL S E T

1 1 1 1 1

1 1 1 1 3 1 1

1 1 1

1 8 8 4

1 1

*Not Shown

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN B E OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

25E-28

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T R I M - 2SD21W

Fef. No.

1 2

3 4 5 6 7 8

10 11

12 13 14 15 16

17 18 19 20 21 22 23 24 25 26 27 28

29 30 31

Part No.

Description

. SHROUD AND TRANSF E R - lower . . TRANSFER - gear shift . LOCKRING - shroud latch . PIN - shroud latch . SPRING - shroud latch

SHROUD AND TRANSF E R ASSEMBLY complete , DOOR AND TRANSFER front shroud TRANSFER - starting instructions SEAL - front door SCREW - roller latch to door . ROLLER LATCH - front door SCREW - hinge bracket to front door HINGE SLIDE AND BRACKET HINGE PIN - door to frame SCREW - frame to fastener FASTENER - frame to shroud FRAME - front door, shroud SCREW - fastener, shroud upper to lower FASTENER - shroud and tilt handle SCREW - fastener to shroud FASTENER - upper to lower shroud SCREW - tilt handle to shroud T I L T HANDLE - shroud PLATE AND FASTENER ASSEMBLY FASTENER APPLIQUE AND FASTENER ASSEMBLY FASTENER . APPLIQUE AND FASTENER ASSEMBLY . FASTENER APPLIQUE AND FASTENER ASSEMBLY FASTENER . P L A T E AND FASTENER ASSEMBLY FASTENER P L A T E AND FASTENER ASSEMBLY FASTENER SEAL - upper to lower shroud

. COVER LATCH MOTOR COVER ASSEMBLY - lower SCREW cover cable opening . COVER - cable opening lower cover RETAINER - shorting switch P L A T E - shorting switch SHORTING SWITCH . COVER - shorting switch . NUT - shorting switch TUBING - insulation NUT - hook to cover screw SCREW - hook to lower cover HOOK - lower cover rear SCREW - silencer cover COVER silencer to lower cover SILENCER PAD - a i r intake PLATE silencer to lower cover GROMMET - shifter lock to cover GROMMET - control shaft to cover SEAL - lower cover to lower shroud NUT - rubber mount LOCKWASHER - rubber mount RUBBER MOUNT - lower motor cover support SEAL - large - lower motor cover to plate SEAL small - lower motor cover to plate SCREW - "sems" - bracket to exhaust tube - s t a r board LOCKWASHER - lower cover bracket SCREW - lower bracket mounting - port BRKT. - lower cover mtg. PLUG

. .

. . . .

. .

. . .

. . . . . ..

. . . .

. .

INDENTED PART DESCRIPTIONS INDICATE THE PARTS ARE INCLUDED IN THE PRECEDING ASSEMBLY

25- 2W

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STARTER

25~21~25~~ 25DE2l125DEL21

Ref. No.

Part No.

Description

Q ~ .Y

Ref. No.

Part No.

Description

Q ~ .Y

1 22 552906 . . PIN - c o t t e r , bailpin 303591 SCREW - s t a r t e r housing 23 309043 . . WASHER - pin, bail 1 to b r a c k e t 2 2 306499 PIN - cotter 1 24 306532 . SCREW - g u a r d to s t a r t e r housing 2 3 307565 PIN - throttle s h a f t link 3 4 306544 WASHER - link 25 307999 . NUT - guard t o s t a r t e r 4 housing 2 5 303051 SPRING - link t o l e v e r 1 6 553818 SPRING - s t a r t e r lock 1 1 26 309051 . BUSHING 7 303245 SCREW - link c o l l a r 1 27 304770 . GUARD - high tension 8 303244 COLLAR - locking l e v e r leads 1 1 rod 1 28 302103 . NUT - spindle s c r e w 1 9 303033 ANCHOR - s p r i n g I 1 29 306284 . SCREW -spindle hsg. 10 302473 BOW WASHER - lever to 30 306283 . WASHER - s t a r t e r 1 housing spindle 1 11 553924 ROD - locking l e v e r 1 31 378876 . STARTER SPINDLE 12 304807 LEVER - locking 1 1 ASSEMBLY 1 3 303247 SCREW - locking l e v e r 1 3 32 202155 . SPRING - equalizer cup * 378587 STARTER ASSEMBLY 1 1 33 202114 . CUP - equalizer 14 378588 . STARTER HOUSING 34 302222 . SPRING - s t a r t e r ASSEMBLY 1 1 friction 1 5 308371 . . WASHER - pin, bail 1 35 307163 . SCREW - r e t a i n e r 3 1 6 308372 . . PIN - bail 1 36 202317 . RETAINER - s t a r t e r p a w l 3 1 7 308373 . . BAIL - s t a r t e r 37 202470 . PAWL - s t a r t e r 3 housing 1 38 376848 . STARTER PULLEY 1 8 308374 . . SPRING - bail, ASSEMBLY 1 starter housing 1 39 375836 . SPRING - s t a r t e r 1 1 9 308370 . BUSHING - pin, bail 2 1 40 304325 . ANCHOR - r o p e tohandle 20 308375 . . SCREW - s t a r t e r 41 305381 . HANDLE - s t a r t e r 1 housing to cylinder 1 204085 . ROPE - s t a r t e r 1 f 42 21 203290 . . BUMPER - s t a r t e r housing 1 *Not Shown TCut p a r t to 7 3 4 4 " . INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART OF THE PRECEDING ASSEMBLY 1

25-1

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TRIM- 25D21W

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~~D%I,PSDL~~

MAGNETO

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MAGNETO

Part No.

Part Description

Description

NUT - crankshaft LOCKWASHER SCREW - ratchet to flywheel RATCHET - s t a r t e r FLYWHEEL AND RING GEAR ASSEMBLY . SCREW - ring gear to flywheel . FLYWHEEL ASSEMBLY . GEAR - ring FLYWHEEL AND RING ASSEMBLY (incl. items 5 , 6 and 8) . RING CAM - magneto C L I P - spring, a r m a t u r e plate link GROMMET - ignition lead ANCHOR - ignition lead CLAMP CLAMP - H.T. lead to fuel pump SCREW - cam to a r m a t u r e plate WASHER - lock, cam screw WASHER - c a m s c r e w CAM - throttle control SPACER - throttle control cam SCREW - anchor to a r m a t u r e plate ANCHOR - H. T . lead to a r m a t u r e plate SCREW - stop to a r m a t u r e plate WASHER - lock, stop screw SHIFTER LOCK S T O P AND LINK SCREW - H. T. lead to anchor CLAMP - lead to anchor ARMATURE P L A T E ASSEMBLY . SCREW - a r m a t u r e plate mounting

SCREW - a r m a t u r e plate mounting . WASHER - lock, mounting screw . SCREW - lamination coil and mounting . SCREW - lamination coil and mounting . COIL AND LAMINATION . SCREW - H. T . lead mtg. . CLAMP - H. T. lead . MARKER - upper H. T . lead . HIGH TENSION LEAD upper . . TERMINAL ASSEMBLY HIGH TENSION LEAD lower (also incl. item 36 ) . GROMMET - coil to H. T. lead SCREW - breaker terminal . SCREW - breaker mounting . WASHER - bow, breaker mounting SCREW - breaker eccentric WASHER . BREAKER ASSEMBLY . C L I P - spring . . C L I P - breaker spring . SCREW - condenser mtg. . CONDENSER . WICK - oiler . C L I P - oiler . WASHER . ARMATURE P L A T E AND POST . LEAD - shorting wire, lower . LEAD - shorting wire. upper . CLAMP - shorting lead

. .

*Not Shown ?Electric starting models only .Manual starting models only

INDENTION O F A P A R T IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN B E ORDERED SEPARATELY OR I T CAN B E OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

25-3

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~SD~I,~~DLZI

CARBURETOR

- MANUAL STARTING MODELS

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CARBURETOR Ref No.

Part No.

- MANUAL STARTING MODELS

Description

Part No.

Description

1 2

307565 PIN - cam follower 304208 LINK throttle lever to

303296 SPRLNG

306357

. PACKING - needle valves . NEEDLE VALVE - high speed . SCREW - carburetor bodj

4 5 6 7

306463 301827 303310 376035

303750

8 9 10

303280 304888 306547

510267

200399

376487

302822

304261

302104

17 18

304234 552656

19 20 21 22 23 24 25 26

306556 306546 301858 303732 303731 306320 306799 302598 593385

304111

28 29 30

306463 307596 376258

306479

302792

33 34 35

302722 554196 307207

36 37 38

306180 551517 305442

39 40 41 42 43

307442 304785 305441 305508 300179

307583 305505

cam follower - cam follower to crankcase PIN - cotter, cam follower WASHER - cam follower SPACER - cam follower CAM FOLLOWER ASSEMBLY LEVER - throttle SCREW - manifold WASHER - crankcase to manifold screw BRACKET - cut-out lead to manifold SCREW - flat head, manifold to crankcase INTAKE MANIFOLD AND STUD STUD - carburetor to manifold GASKET - leaf plate to manifold SCREW - leaf plate to crankcase PLATE - leaf GASKET - leaf plate to crankcase NUT - leaf screw LOCKWASHER - leaf s c r e w SCREW - leaf STOP - leaf LEAF NUT - carb. to manifold LOCKWASHER GASKET - carb. to manifold CARBURETOR ASSEMBLY - complete SPRING - bellcrank to choke lever . PIN - cotter - bellcrank WASHER - bellcrank lever . BELLCRANK AND PIN ASSEMBLY SCREW - spring, choke control rod SPRING - choke control rod - small SPRING - choke rod ROD - choke control . LINK - high speed adjustment BUSHING - retainer SCREW - carburetor knob ADJUSTING KNOB - slow speed VALVE ARM - high speed SCREW - panel to carb. GASKET - panel to carb. . SCREEN - carb. intake . NUT - high speed valve

. . 302661 . 375792 . 375798 .

304032 303041

301996

379221

202139

302473

305509 378045

. .

377600 303967 302675 304523 302062 304522 593420 305507 307583

306027 303939

305506

. . . .

554207 503760 302674 376256 554208 376727

. . . . . .

304572 302696 375938 306392

. . . . . . .

to float chamber GASKET - carburetor body to float chamber FLOAT CHAMBER SCREW - float chamber drain PIN - hinge FLOAT AND ARM ASSY. FLOAT VALVE AND SEAT ASSEMBLY WASHER - seat, float valve CONTROL PANEL AND SCREW RETAINING RING - high speed knob to panel BOW WASHER - high speed knob to panel BUSHING - control panel ADJUSTING KNOB AND SHAFT ASSEMBLY high speed THUMB NUT, SCREW AND YOKE ASSY. BOWL - gasoline filter GASKET - gasoline filter NUT - filter FILTER - gasoline STUD - filter CARBURETOR BODY ASSEMBLY . NUT - slow speed needle valve . PACKING - needle valves WASHER - packing slow speed valve . BUSHING - needle valve, slow speed NEEDLE VALVE slow speed NOZZLE - high speed SCREW - throttle and choke valves to shaft . CHOKE VALVE CHOKE SHAFT, ARM AND PIN ASSY. THROTTLE VALVE LEVER AND SCREW ASSEMBLY - throttle shaft . . SCREW - throttle shaft lever SPRING - throttle shaft . THROTTLE SHAFT AND ARM ASSEMBLE CORE PLUG carburetor body

. . . . .

.. .. .. .

.. .. .. . ..

. . .

*Not Shown INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART OF THE PRECEDING ASSEMBLY

25-5

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~ S D E ~ ~ , ~ S D E L C~ A~ R B U R E T O R

- ELECTRIC S T A R T I N G

MODELS

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CARBURETOR

ELECTRIC S T A R T I N G M O D E L S

cam follower

SHAFT ASSEMBLY

fold to crankcase AND YOKE ASSEMBLY

needle valve

valve, slow speed.

choke control rod ARM ASSEMBLY

solenoid lever

lever shaft

body to float chamber

LOATVALVE AND SEAT ASSEMBLY *Not Shown INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

25-7

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POWER HEAD

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POWER HEAD

1 Ref. 1

Part (

Description SCREW - switch to cover C L A M P - switch hose HOSE - cut-out switch NUT NUT SCREW - adapter body SCREW - adapter t o body MOUNTING ADAPTER GASKET - adapter DIAPHRAGM AND P L A T E SPRING - cut-out switch LOCKNUT WASHER - contact s c r e w WASHER - i n s . , l a r g e WASHER - i n s . , s m a l l SCREW - cut-out switch TUBING - insulating WASHER - insulating OUTER BODY & N I P P L E LEAD - cut-out to switch WIRE ASSEMBLY SCREW - bearing clamp C L A M P - control l e v e r C L A M P - control l e v e r L E V E R - a r m . plate control PIN - l e v e r t o throttle g e a r SCREW - bracket LOCKWASHER - bracket BRACKET - control l e v e r SCREW - b r a c k e t LOCKWASHER - bracket SCREW - b r a c k e t STUD - bracket, s h o r t STUD - b r a c k e t , long WASHER - bracket NUT - bracket BRACKET - s t a r t e r and starter motor, starboard (electric s t a r t i n g only) BRACKET - s t a r t e r housing, p o r t BRACKET - s t a r t e r hsg. f o r manual s t a r t m o t o r s SCREW - s t a r t e r b r a c k e t WASHER - s t a r t e r bracket S E A L - s t a r t e r motor SHOCK ABSORBER s t a r t e r pinion SCREW - shifter lock LOCK - shifter WASHER - shifter lock SPRING - s h i f t e r lock SCREW - exhaust cover COVER - exhaust, outer GASKET - exhaust cover COVER - exhaust, inner GASKET - exhaust cover SCREW - cover to cyl. COVER - water p a s s a g e GASKET - cover SCREW - support SUPPORT - a r m a t u r e plate RING retaining SCREW - by-pass cover COVER - by - p a s s , upper COVER - by-pass, lower GASKET - by-pass cover SCREW - leaf valve cover COVER - leaf valve

. . . .

Ref. I P a r t 1 No. No. Description 65 302032 GASKET - leaf valve cover 66 303761 SCREW - leaf valve t o d a t e 67 304655 PLATE - leaf valve VALVE - leaf, c ' c a s e drain HOSE - oil SPARK P L U G - Champion 545 SPARK P L U G - Auto-Lite A2 1X SPARK PLUG - AC M42K CLAMP - oil hose SCREW - cylinder head CYLINDER HEAD AND CORE PLUG ASSEMBLY , PLUG - core GASKET - cylinder head CYLINDER AND CRANKCASE ASSEMBLY SCREW - c r a n k c a s e to cylinder, bottom, s h o r t , SCREW - c r a n k c a s e t o cylinder, top, long WASHER SCREW - crankcase to cylinder SCREW - Allen, c e n t e r , crankcase t o cylinder . PIN - t a p e r DOWEL - journal brg. . NIPPLE SEAL - crankcase to cyl. CONNECTING ROD ASSY. SCREW -connecting r o d RETAINER - connecting r o d BEARING - needle PIN - w r i s t RING - piston ( s e t of 3) PISTON, DOWEL PIN AND RETAINING RING RING - retaining CAM - magneto PIN - c a m to crankshaft KEY - flywheel JOURNAL ROLLER BEARING ASSEMBLY upper . S E A L - shaft WASHER - t h r u s t , crankshaft SLEEVE - split, c e n t e r bearing RETAINER AND NEEDLE RETAINING RING R E T . WASHER - outer SPRING R E T . WASHER - inner CARBON S E A L QUAD RING S E A L LOWER JOURNAL BEARING ASSEMBLY . "0" RING - r o l l e r bearing s e a l CRANKSHAFT 109 GUARD - r i n g g e a r 1lox lllx SCREW - guard LOCKWASHER 112x 113x WASHER STRAP

TUse (6) on 25D21, 25DL21 x25DE21, 25DE21 only 15D21, 25DL21 only *Cut f r o m 50 ft. r o l l of 309044 INDICATES THAT T H E P A R T CAN B E INDENTION O F A P A R T IN THE DESCRIPTION "LIIMN ORDERED SEPARATELY OR I T CAN B E OBTA JED AS P A R T O F T H E PRECEDING ASSEMBLY

2 -9

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EXHAUST HOUSING AND BRACKET Part No. 306320 554327 303782 304545 553751 304012 304454 304875 304753 305847 305579 305824 377398 300258 300646 306407 592930 306488 377397 303191 302509 303862 304023 302871 303912 303913 303882 303889 306461 303887 303879 303890 303883 303886 304452 302865 304446 304447 304168 303880 303888 303886 303881 304169 304012 303961 303918 593087 377060 304517 304827 304791 304573 309247 303951 303142 303107 309188 303854 377211 130538 303807 305612 306468 551113 378896

Description

Q~Y.

NUT SCREW SCREW GASKET - exhaust tube PLATE - power head SCREW LOCKWASHER PLATE - exhaust loading NUT WASHER PIN - shift r o d to clevis CLEVIS - shift lever shaft ROD - shift, upper SCREW SCREW WASHER HANDLE AND PIN - shift LOCKWASHER BRACKET - shaft and shift "OWRING- s h i f t l e v e r shaft SCREW PLATE exh. hsg. cover GASKET exh. cover plate SCREW NUT WASHER MOUNT upper, front NUT SCREW WASHER MOUNT - upper side NUT SCREW WASHER SCREW LOCKWASHER HOUSING - lower m t . , p o r t HOUSING - m t . , s t a r b o a r d GASKET - rubber mount MOUNT - lower s i d e SCREW WASHER MOUNT - lower front GASKET - to lower mount SCREW RETAINER bumper BUMPER - mount housing EXHAUST TUBE ASSY TUBE water STUD - head adapter LUBRICATION FITTING BUSHING SCREW - idle stop SPRING - idle stop s c r e w SCREW PINION throttle control WASHER GEAR - throttle control BUSHING - g e a r KNOB AND SHAFT

2 7 2 2 1 2 2 1 4 1

SCREW

. .

Ref. No.

Part No.

67 68 69 70 71 72

304151 300402 303867 303696 303936 303929

73 74 75 76

303928 302588 306335 305496

Description

. SCREW . PIN - taper WASHER PIN - upper l i n e r LINER - upper, swivel SPACER - co-pilot, plate to liner PLATE - co-pilot "0" RING SCREW NUT

1 1

1 1 1 1 1 1 1 2 1 1 1 2 2 1 2 4 4 2 4 2 2 2 2 1 1 4 2 2 2 1 1 2

AND RETAINER

1 1 1 1

1 1 2 1 1

2 2

1 1 2 1 1 1 1

1 1 1 1 1 1

GEAR & SHAFT

short

1 LOCKWASHER 1 1 COVER - throttle control 1 1 SCREW - co-pilot 1 SPRING - co-pilot 1 STEERING BRKT. PILOT LUBRICATION FITTING 1 1 SHAFT & DOWEL ASSY ?Standard for 25D21W, 25DL21W *Not used on 25D21W, 25DL21W Available a s a c c e s s o r i e s for 25D21B, 25DL21B *Used only on e l e c t r i c starting models INDENTION O F A PART IN TIZE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDTNG ASSEMBLY

25-1 1

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GEAR CASE

A D D I T I O N A L P A R T S NEEDED FOR LONG LOWER U N I T

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GEAR CASE

Ref. No.

Part No.

Description

1 302510 SCREW - gearcase to exhaust tube 2 306394 PIN - cotter, propeller nut 3 305294 NUT - propeller 4 304575 DRIVE PIN 5 378581 P R O P E L L E R & BUSHING 6 304576 WASHER - thrust, propeller 7 303059 SEAL - driveshaft to crankcase 8 304026 GROMMET - water tube 9 302677 SCREW - impeller housing 10 303831 HOUSING - water pump impeller 11 378891 IMPELLER - water pump 12 300771 PIN - impeller 13 303866 P L A T E - impeller housing @14 554314 DRIVESHAFT 593519 GEARCASE - COMPLETE 15 302509 . SCREW - water bypass cover 16 302616 . COVER - water bypass 1 7 593518 . GEARCASE ASSEMBLY 18 307551 . . SCREW - oil drain and fill 19 302545 . . RETAINER - oil driveshaft SCREW gearcase 20 304070 . 21 300077 . . PLUG - water intake screen 22 302521 . . SCREEN - water intake 23 300611 . . DOWEL gearcase to oil retainer 24 308376 . . PIN - pivot, shift lever 25 307853 . . SEAL - pivot pin 26 378578 . . BEARING ASSEMBLY 27 302588 . . "0" RING - oil retainer housing 28 303050 . . HOUSING - oil r e tainer 29 302564 . . RETAINER - oil propeller shaft 30 304764 . . GASKET - shift rod bushing t o gearcase 31 301877 . . "0" RING - lower shift rod s e a l

Q ~.Y

Ref.

Part

No.

304765

6 33 1 1 1 1

1 1 1 3

34 35 36 37 @38 39 40

306376 302504 305286 305288 305287 305293 377174

Description

. .

. . . .

. .

Q~Y.

- lower shift rod SEAL - lower to upper gear case PIN - cotter, shift lever PIN - shift r o d CRADLE - shift lever LEVER - shift ROD - lower shift BUSHING

GEAR GEAR & BUSHING

front

303690

375761

. ROLLER BEARING

BUSI-IING

- reverse

gear

1 1 1 1 1 1

2 1 1

AND CUP

47 2

1 9 1

48 49 50 51 52

1 1 1 1 1 1 1

1 1

- propeller

shaft

44 45

. WASHER - thrust, propeller shaft 305105 . SHIFTER CLUTCH DOG 307545 . BEARING - ball, propeller shaft 302528 . RING - gearcase retainer 302743 . WASHER - thrust, r e v e r s e gear $08421 . SHAFT - propeller 303737 . SCREW - driveshaft support 302552 . SUPPORT - driveshaft 304024 SCREW - connector 301551 LOCKWASHER - connector 303794 CONNECTOR - shift

302565

2 1 1

1 1 1 2 1

2 2

rod 1 375835 PINION - shim and bearing 1 *54A305519 ROD - lower shift, 5 in. longer 1 55 593516 EXTENSION KIT ASSEMBLY (5 in. longer) 1 *56 302510 . SCREW 6 *57 304135 . SCREW 1 *58 304174 . "0" RING - adapter 1 *59 304175 . ADAPTER - water tube 1 *60 304030 . EXTENSION (5 in. longer) 1 61 304081 . CONNECTOR - shift rod 1 *62 554315 . DRIVESHAFT 1 63 304024 . SCREW 2 64 301551 . LOCKWASHER 2 54

1 1 1 1

1 1 1

*For motors equipped with extra long power units. @Standardlength models only.

'Cut from 50' roll of 309044

USE OUTBOARD MARINE LUBRICANT TYPE "C."

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART OF THE PRECEDING ASSEMBLY

25-13

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STARTER MOTOR

Part

IRef.1 No.

No.

* 1 2

278232 308155 306396

3 4 5

309410 204763 278243

278244 308141 308137 204587

7 8 9

10 278236 11 204588 12 204589 13 278241 14 303932 15 306396 16 308140 17 308142 18 308135 19 t 20 378467

Description

AUTO-LITE

~~DEZI,~~DELZ

Description

Q~Y.

lay.

. . .

BUSHING - insulated WASHER - insulating WASHER - plain STUD - t e r m i n a l TUBE - insulating . INSULATION - field coil . FRAME . DRIVE ASSEMBLY . . NUT - drive . S T O P - pinion . . SPRING - anti-drift . . WASHER - pinion . . SLEEVE - s p r i n g . . SHAFT - s c r e w . PINION - s t a r t e r motor . . WASHER - t h r u s t cup . . C U P - cushion . . CUSHION - s t a r t e r . . SPACER - cushion . WASHER - t h r u s t , starter SEAL - s t a r t e r motor t o bracket

1 STARTER MOTOR ASSY 2 . NUT - t h r u bolt . LOCKWASHER - t h r u 2 bolt 1 . THRU BOLT 1 . THRU BOLT . HEAD ASSEMBLY 1 commutator end 1 BRUSH SET 2 . BRUSH SPRINGS 1 . PAD felt . WASHER - t h r u s t AR armature 1 . HEAD - d r i v e end . WASHER - t h r u s t - .042 1 . WASHER - t h r u s t - 1/32 1 1 ARMATURE 2 . NUT - t e r m i n a l stud 2 . LOCKWASHER - stud 1 . WASHER - plain 1 . WASHER - insulating 2 . SCREW - pole shoe 2 . P O L E SHOE FIELD COIL ASSEMBLY 1

. .

?Contact local Auto-Lite dealer f o r s e r v i c e on t h e s e p a r t s . *Not Shown

Always r e q u e s t m a r i n e t r e a t e d p a r t s .

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

25-15

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FUEL TANK AND PUMP

25D21,25DL21 25DE2ll25DEL2I

- --

20 Ref. No.

Part No.

Description

@Y.

Ref. No.

Part No.

Description

@v.

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FUEL TANK AND PUMP

Ref. No.

Part No.

Description

Ref. No.

Part No.

Description

CLAMP - s m a l l , fuel hose . SLEEVE - "tank end" . NIPPLE AND VALVE ASSEMBLY . HOSE - p r i m e r bulb to connector . PRIMER BULB NIPPLE AND CLAMP . . CLAMP - large. fuel hose . . NIPPLE & VALVE . . CLAMP - s m a l l , fuel hose . . PRIMER BULB . HOSE - long, p r i m e r bulb to connector BODY ASSEMBLY - fuel conilector SCREW LOCKWASHER CLAMP - hose CLAMP - hose HOSE - fuel pump to carburetor HOSE - fuel pump to connector SCREW GASKET - fuel pump to bypass cover FUEL PUMP ASSEMBLY NIPPLE AND SCREEN

593191 GAS TANK ASSEMBLY 1 377536 . GAS CAP ASSEMBLY 2 305994 . LINK - anchor 3 552331 . . ANCHOR - gas cap 4 304889 . SCREW 5 305863 . WASHER 6 378303 , HOUSING 7 377429 . . FUEL LINE AND SCREEN 8 305867 . GASKET - gas tank to housing 9 302751 , SCREW 10 302571 . SEAL - g l a s s 11 302568 . GLASS - gas tank 12 305821 , PIN - indicator 13 378295 . INDICATOR 14 305864 . SUPPORT - indicator 15 302559 , FLOAT - indicator 1 6 378159 . TRANSFER - gas tank 17 377433 FUEL CONNECTOR, HOSE & PRIMER BULB ASSEMBLY 1 8 376156 . FUEL CONNECTOR HOUSING 19 301832 . . RIVET - lock, fuel conilector 20 301829 . . SPRING - lock, fuel connector 21 301830 . . LOCK - fuel connector 22 303598 , . O-RING - s e a l , fuel connector

*Not Shown

INDENTION O F A PART LN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

25-17

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Ref. No.

No. Part

Part No. 1

Description

377240 . COVER LATCH 593290 MOTOR COVER ASSEMBLY - lower 301989 . SCREW - cover - cable opening 305421 . COVER - cable opening lower cover 306294 . RETAINER - shorting switch 306295 . P L A T E - shorting switch 379255 SHORTING SWITCH 203660 . COVER - shorting switch 203658 NUT - shorting switch 303806 TUBING - insulation 203688 NUT - hook to c o v e r s c r e w 307029 SCREW - hook t o lower cover 307336 HOOK - lower cover - r e a r 303311 SCREW - s i l e n c e r cover 305376 COVER - s i l e n c e r to lower cover 305375 SILENCER PAD - a i r intake 305377 PLATE - s i l e n c e r to lower cover 306222 GROMMET - s h i f t e r lock to cover 304019 GROMMET - control shaft to c o v e r 553785 SEAL - lower c o v e r t o lower s h r o u d 302103 NUT - rubber mount 306799 LOCKWASHER - r u b b e r mount 379061 RUBBER MOUNT - lower motor cover support 553784 SEAL - l a r g e - lower motor cover to plate 553770 SEAL - s m a l l - lower motor cover to plate 307468 SCREW - "sems" - b r a c k e t to exh. tube - s t a r b o a r d 306488 LOCKWASHER - lower c o v e r bracket 300646 SCREW - lower b r a c k e t mounting - p o r t 554367 MOUNTING BRACKET lower front motor c o v e r 593550 DECAL SET 306656 PLUG

lHROUD ASSEMBLY complete FRONT DOOR ASSEMBLY SEAL - front door SHROUD AND TRANSF E R ASSY. - upper SCREW - r o l l e r latch t o door ROLLER LATCH - front door SCREW - hinge b r a c k e t to front door HINGE SLIDE AND BRACKET HINGE PIN - door t o frame SCREW - f r a m e to fastener FASTENER - f r a m e to shroud FRAME - f r o n t door, shroud SCREW - f a s t e n e r . s h r o u d upper to lower FASTENER - s h r o u d and tilt handle SCREW - f a s t e n e r to shroud FASTENER - upper to lower shroud SCREW - tilt handle to shroud T I L T HANDLE - s h r o u d MEDALLION AND FASTENER ASSY. . FASTENER EMBLEM & FASTENER ASSY. . FASTENER NAMEPLATE AND FASTENER ASSY. . FASTENER SEAL - upper to lower shroud SHROUD - lower LOCKRING - shroud latch PIN - shroud latch SPRING - s h r o u d latch

*Not Shown

INDENTION OF A PART IN THE DESCFUPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

40-2B

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Ref. No.

No. Part

BRIM-40DE15Br40DEh15B,40DG15B,40DGbl5B 40DE17Br 40DEL17B, 40DG17Br 40DGL17B Description

Ref. No.

Part No.

Description

APPLIQUE AND FASTENER ASSY. . . FASTENER . SHROUD AND TRANSF E R - lower . LOCKRING - shroud latch . PIN - shroud latch , SPRING - shroud latch . COVER LATCH MOTOR COVER ASSEMBLY - lower . GROMMET . SCREW - cover cable opening . COVER - cable opening SEAL - lower cover to lower shroud NUT - hook to cover screw SCREW - hook to lower cover HOOK - lower cover rear SCREW - silencer cover COVER - silencer to lower cover SILENCER PAD - a i r intake PLATE - silencer to lower cover GROMMET - shifter lock to cover GROMMET - control shaft to cover NUT - rubber mount LOCKWASHER - rubber mount RUBBER MOUNT - lower motor cover support SEAL - large - lower motor cover to plate SEAL - small - lower motor cover to plate SCREW - "sems" bracket to exhaust tube starboard LOCKWASHER - lower cover bracket SCREW - lower bracket mounting - port BRACKET - lower cover mounting PLUG

593364 SHROUD AND TRANSFER ASSEMBLY - complete 593378 . FRONT DOOR ASSY. 554179 . . TRANSFER - starting instructions 553922 . SEAL - front door SCREW - roller latch 305685 to door ROLLER LATCH - front 377660 door 307426 . SCREW - hinge bracket to front door 378033 . HINGE SLIDE AND BRACKET 306106 . HINGE PIN - door to frame 204461 . SCREW - frame to fastener 306630 . FASTENER - frame to shroud 553870 . FRAME - front door, shroud 553814 . SCREW - fastener, shroud upper to lower 204472 . FASTENER - shroud and tilt handle 302750 . SCREW - fastener to shroud 553796 . FASTENER - upper to lower shroud 553774 . SCREW - tilt handle to shroud 553749 . T I L T HANDLE - shroud 553815 . SEAL - upper to lower shroud 593307 . NAMEPLATE AND FASTENER ASSY. 204476 . . FASTENER 593306 . EMBLEM AND FASTENER ASSY. 204476 . . FASTENER 593305 EMBLEM AND FASTENER ASSY. 204476 . FASTENER 593304 . EMBLEM AND FASTENER ASSY. 204476 . . FASTENER 593303 . EMBLEM AND FASTENER ASSY. 204476 . . FASTENER 593300 APPLIQUE AND FASTENER ASSY. 204476 . . FASTENER

. .

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

40E-2B

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T R I M - 40D17W

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TRIM - 40D17W Ref No.

Part No.

T-

Part No.

Description

LOCKRING - shroud latcf PIN - shroud latch . SPRING - shroud latch . COVER LATCH MOTOR COVER ASSY. lower . SCREW - cover - cable opening . COVER - cable opening lower cover . RETAINER - shorting switch . P L A T E - shorting switch SHORTING SWITCH . COVER - shorting switch . NUT - shorting switch TUBING - insulation NUT - hook to cover screw SCREW - hook to lower cover HOOK - lower cover - r e a r SCREW - silencer cover COVER - silencer to lower cover SILENCER PAD - a i r intake P L A T E - silencer to lower cover GROMMET - shifter lock to cover GROMMET - control shaft to cover S E A L - lower cover to lower shroud NUT - rubber rnount LOCKWASHER - rubber mount RUBBER MOUNT - lower motor cover support SEAL - large - lower motor cover to plate SEAL - s m a l l - lower motor cover to plate SCREW - "sems" bracket to exhaust tube - s t a r board LOCKWASHER - lower cover bracket SCREW - lower bracket mounting - port BRACKET - lower cover mounting PLUG

SHROUD AND TRANSFER ASSEMBLY - cornplete . DOOR AND TRANSFER front shroud . TRANSFER - starting instructions SEAL - front door , SCREW - roller latch to door . R O L L E R LATCH - front door SCREW - hinge bracket to front door HINGE SLIDE & BRKT. . HINGE PIN - door to frame SCREW - frarne to fastener FASTENER - f r a m e to shroud FRAME - front door, shroud . SCREW - fastener, shroud upper to lower . FASTENER - shroud and tilt handle SCREW - fastener to shroud . FASTENER - upper to lower shroud . SCREW - tilt handle to shroud , T I L T HANDLE - shroud . P L A T E AND FASTENER ASSEMBLY . FASTENER APPLIQUE AND FASTENER ASSEMBLY . FASTENER . A P P L I Q U E AND FASTENER ASSEMBLY . . FASTENER A P P L I Q U E AND FASTENER ASSEMBLY . . FASTENER P L A T E AND FASTENER ASSEMBLY . FASTENER P L A T E AND FASTENER ASSEMBLY . . FASTENER . SEAL - upper to lower shroud . SHROUD AND TRANSFER - lower

. . . .

. . .

. .

. . .

INDENTION O F A P A R T IN THE DESCRIPTION COLUMN INDICATES T H A T T H E P A R T CAN B E ORDERED S E P A R A T E L Y OR I T CAN B E OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

40- 2W

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TRIM- 40DE17W, 40DEL17W

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TRIM- 40DE17W, 40DEL Ref. Part

No.

Description

3 4 5

6 7

593751 SHROUD AND TRANSFER ASSEMBLY - complete 593373 DOOR AND TRANSFER front shroud 554179 . . TRANSFER - starting instructions SEAL - front door 553922 SCREW - r o l l e r latch 305685 to door 377660 R O L L E R LATCH - front door 307426 SCREW - hinge bracket to front door 378033 , HINGE SLIDE AND

. . . .

BRACKET HINGE PIN - door to I 306106 frame 10 204461 . SCREW - f r a m e to fastener 11 , FASTENER - f r a m e to shroud 306630 12 5 53 870 . FRAME - front door, shroud 13 . SCREW - f a s t e n e r , shroud upper to lower 553614 14 204472 . FASTENER - shroud and tilt handle 1 5 302750 . SCREW - fastener to shroud 1 6 553796 . FASTENER - upper to lower shroud 17 553774 . SCREW - tilt handle to shroud 1 8 553749 . T I L T HANDLE - shroud 19 593749 . SEAL - upper to lower shroud 20 593327 . PLATE & FASTENER ASSEMBLY 2 1 204476 . . FASTENER 2 2 593748 . APPLIQUE AND FASTENER ASSY. 23 307251 . . FASTENER 2 4 593320 . APPLIQUE AND FASTENER ASSY. 2 5 307251 . . FASTENER 2 6 593319 . APPLIQUE AND FASTENER ASSY. 27 204476 . . FASTENER 2 8 593314 . PLATE & FASTENER ASSEMBLY 2 9 204476 . . FASTENER 30 593313 . PLATE & FASTENER ASSEMBLY

I I

Ref. No. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60

Part No.

1 Description

. .

FASTENER SHROUD & TRANSFER - lower . COVER LATCH . LOCKRING - shroud latch . PIN - shroud latch . SPRING - shroud latch MOTOR COVER ASSEMBLY - lower . GROMMET . SCREW - cover, cable opening , COVER - cable opening - lower cover NUT - hook to cover screw SCREW - hook to lower cover HOOK - lower cover rear SCREW - silencer cover COVER - silencer to lower cover SILENCER PAD - a i r intake PLATE - silencer to lower cover GROMMET - shifter lock to cover GROMMET - control shaft to cover SEAL - lower cover to lower shroud N U T - rubber mount LOCKWASHER - rubber mount RUBBER MOUNT - lower motor cover support SEAL - l a r g e - lower motor cover to plate SEAL - s m a l l - lower motor cover to plate SCREW - "sems" bracket to exhaust tube starboard ' LOCKWASHER - lower cover bracket SCREW - lower bracket mounting - port BRACKET - lower cover mounting PLUG ,

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN B E OBTAINED AS PART O F THE PRECEDING ASSEMBLY

40E-2 W

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ASSEMBLY

s t a r t e r housing housing t o cylinder

?Cut p a r t to 73-3/4" *Not Shown INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

40-1

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MAGNETO

1 Kf 1

Part NO.

4 0 ~ 1 7 , 4 0 ~ ~ 1 74, 0 ~ ~ 1 7 40D117, 40DE117, 40DGL17

Description

GEAR ASSEMBLY

ASSEMBLY

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE, PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

40-2

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4 0 ~ 1 5 , 4 0 ~ ~ 1 540DG1.5 , 40DL15, 40DEL15, 40DGL15

CRANKSHAFT AND PISTON

4 0 ~ 1 7 , 4 0 ~ ~ 1 74, 0 ~ ~ 1 7 40DL17, 40DEL17, 48DGL17 1

Ref. No.

No. - Part

1 2 3 4 5 6

7 8 9

554326 307148 378430 593567

GLy 1

No. Part

Description -

CRANKSHAFT WRIST PIN PISTON RING (Set of 3) PISTON AND DOWEL PIN ASSEMBLY 302577 RETAINING RING 308186 CONNECTING ROD 378541

309010 302 536 307480 308458 378657 308500 375763

378251 NEEDLE BEARING ASSEMBLY 378528 RETAINER - connecting

302537 305098

connecting

378515 NEEDLE -

378838 RETAINER AND NEEDLE BEARING - center

302538 302594 302539 303801

Description -

Q~Y.

SPLIT SLEEVE - center b r g RETAINING RING KEY - crankshaft O-RING ROLLER BEARING AND SEAL ASSEMBLY SEAL ROLLER BEARING lower journal O-RING - lower journal seal QUAD RING - carbon s e a l to crankshaft SEAL - lower bearing RETAINING WASHER SPRING - s e a l RETAINING WASHER

INDENTION O F A PART IN T 9 E DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

40 -3

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4 0 ~ 1 5 , 4 0 ~ ~ 1 54, 0 ~ ~ 1 5 40DLl5, 40DELl5, 40DGL15

POWER HEAD

4 0 ~ 1 7 , 4 0 ~ ~ 1 74, 0 ~ ~ 1 7 40DLl7, 40DEL17, 40DGL17 I

Ref. No. 1 2 3 4

Part No.

Description

Q ~ .Y

307565 307824 304221 304222

PIN - t h r o t t l e control r o d ROD - t h r o t t l e c o n t r o l r o d SCREW COLLAR - throttle control

2 1 1

304155 PIN - throttle g e a r to

306320 NUT

14 15 16

306434 302376 304941

rod 5 6

7 8 9 10 11

103

303049 551953 304226 302948 305609 303109 378308

COTTER PIN WASHER PIVOT PIN - level control SCREW BEARING CLAMP - o u t e r BEARING CLAMP - i n n e r ( L E V E R - control

Ref. No.

Part No.

Description lever

1 1 1 2 1

17 3 0 4 4 4 2

exhaust tube to cylinder SCREW LOCKWASHER BRACKET - control, l e v e r t o cylinder SCREW SUPPORT - a r m a t u r e plate RETAINING RING - a r m a t u r e plate

Q ~ .Y 1

2 2

1 4 1

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN B E ORDERED SEPARATELY OR I T CAN BE OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

40-4

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POWER HEAD Ref. P a r t Part Description No. No. Description Q ~ .Y No. Q ~ .Y 67 306266 ELBOW - lower by-pass 1 554339 COVER 1 cover 304724 GASKET - lower chamber 8 68 300646 SCREW 1 to cylinder head 2 69 305346 SCREW 22 378101 SPARK PLUG & GASKET 1 70 302033 COVER - leaf valve 2 Champion 545 1 71 302032 GASKET - leaf valve cover 22 378368 SPARK PLUG & GASKET 2 72 303761 SCREW 2 Auto-Lite A21X 1 73 304655 PLATE - leaf valve 22 378320 SPARK PLUG & GASKET 74 302031 LEAF VALVE - crank2 AC M42K 1 case drain 1 23 307786 CLAMP - safety switchlead A75 379094 LEAF PLATE & SCREEN 1 24 377364 WIRE ASSEMBLY - Cutout A75 378978 LEAF PLATE & SCREEN 1 1 switch to shorting switch A76 309427 GASKET - leaf plate and 25 308918 SCREW - LONG - cover to s c r e e n to c r a n k c a s e 1 10 cyl. head A76 305345 GASKET - leaf plate and 10 26 305027 SCREW s c r e e n to crankcase 1 1 27 306488 LOCKWASHER 305077 BRACKET - s t a r t e r mount, '77 1 28 554088 CYLINDER HEAD 1 port 1 29 307069 GASKET - cylinder head 78 307608 SCREW 12 15 30 307604 SCREW 79 304790 CLAMP - high tension l e a d s 1 1 31 302238 SCREW - fuel pump 1 80 308183 COVER - by-pass, upper 1 32 307926 COVER - exhaust, o u t e r 2 1 81 305370 COVER - by-pass, lower 33 304762 GASKET - exhaust cover 82 304784 GASKET - by-pass cover 2 1 34 304761 COVER - exhaust, inner A83 593709 CYLINDER AND CRANK1 35 302592 SCREW CASE ASSEMBLY (In1 36 305355 SHIFTER LOCK cludes i t e m s 83A thru 91) 1 1 37 304051 WASHER 1 A 83 593562 CYLINDER AND CRANK38 302587 SPRING - shifter lock 2 1 039 306409 SCREW CASE ASSEMBLY 040 306396 SPRING LOCKWASHER 83A 303423 NIPPLE 1 2 84 308506 . HOSE guard s c r e w 1 041 306407 WASHER 1 85 303473 CLAMP, hose 2 *42 307475 GUARD - ring g e a r 1 86 301431 . SCREW - top 2 87 302600 . SCREW - bottom 2 f42 307460 GUARD - ring g e a r and gen. bracket support 88 300343 1 WASHER 4 43 378307 LEAD ASSEMBLY - safety 89 302579 SCREW - c e n t e r 2 switch to cutout switch 1 90 300402 . PIN- TAPER 2 044 305006 SCREW 1 91 304178 . DOWEL bearing, 045 306325 LOCKWASHER 1 c e n t e r , upper & lower 3 046 308077 SCREW - upper and 92 t t SEAL -cylinder to cranklower port and s t a r b o a r d 8 case, port & starboard 2 ** 378498 CUTOUT 6 -47 306396 LOCKWASHER SWITCH ASSY. 2 048 308077 SCREW - upper, p o r t 93 304854 . LOCKNUT - cutout 049 307471 SCREW - lower, port 1 terminal 2 050 308728 SCREW - lower, s t a r b o a r d 1 94 130450 NUT - l e a d s to cutoutbody 1 051 306396 LOCKWASHER 4 95 305879 SCREW- adaptertobody 1 0.52 308353 STUD - upper, s t a r b o a r d 2 96 3 0 6 5 4 7 WASHER 1 0.53 2 306482 WASHER - upper, s t a r b o a r d 97 303723 WASHER - insulating, 0.54 308355 NUT - upper, s t a r b o a r d 2 1 large 0755 306396 LOCKWASHER 2 98 304183 . WASHER - insulating, 2 56 302647 CLAMP - hose small 2 57 303644 HOSE - switch to manifold 1 99 306286 SCREW - adapter to body 3 2 58 307922 SCREW - switch t o bracket 100 376918 . BODY & NIPPLE ASSY. 1 59 378229 SAFETY SWITCH ASSY. 1 101 304499 . SPRING - cutout switch 1 60 307881 BRACKET - safety switch 102 304853 . SCREW - cutout terminal 1 to exhaust cover 1 103 376881 DIAPHRAGM AND 061 376349 GROUND STRAP 1 PLATE 1 062 306419 SCREW 1 104 305002 GASKET - adapter t o 063 305084 BRACKET - s t a r t e r and diaphragm 1 s t a r t e r m t r . mount, stbd. 1 105 303893 TUBING - cutout 363 305078 BRACKET - s t a r t e r mount, $witch 1 starboard 1 106 308185 . M UNTING ADAPTER 1 64 307608 SCREW - bracket to cover 1 107 307175 SCR W - switch t o 065 304789 SHOCK ABSORBER cover 3 starter motor 1 108 306434 SCREW - SHORT - cover t o cylinder head 9 066 304847 SEAL - s t a r t e r motor t o 2 bracket *Not used on generator equipped models o r manual s t a r t models. **Not Shown t R e p l a c e s guard on generator equipped model, s e e pages 40-16 and 40-17 cManual s t a r t models only. .Electric s t a r t models only. Not used with Delco-Remy s t a r t e r . c =Generator model only. A15 s e r i e s only. **Generator and e l e c t r i c start models only. t t C u t f r o m 50 f t . r o l l of 309044. A17 s e r i e s only. Ref. No. 20 21

. .

. . . .

. .

,ENTION OF A P A R T IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED

SEPARATELY OR I T CAN B E OBTAINED AS PART O F THE PRECEDING ASSEMBLY

40-5

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CARBURETOR Ref.

Part

No.

Description

307565 PIN - c a m follower

305454 LINK - throttle l e v e r to

- MANUAL START MODELS

c a m follower 1 304216 BUSHING - throttle l e v e r link 1 303296 SPRING - c a m follower to crankcase 1 5 306463 C O T T E R PIN - c a m fol1 lower to manifold 1 6 301827 WASHER - c a m follower 1 7 303310 S P A C E R - c a m follower 8 376477 CAM FOLLOWER 1 9 376478 L E V E R - throttle 1 10 304888 SCREW - manifold to c ' c a s e 11 11 378297 MANIFOLD AND STUD AS1 S E M B L Y - intake STUD manifold to c a r b . 2 12 302822 1 3 307878 . SCREW - long - crankc a s e t o manifold 1 1 14 302104 SCREW - leaf plate t o c'case 15 304261 GASKET - leaf plate to manif old 1 A * 377202 L E A F P L A T E ASSEMBLY (Incl. i t e m s 16 t h r u 21) 1 h * 378812 L E A F P L A T E ASSEMBLY 1 2 16 306556 . NUT - leaf s c r e w 17 306546 . LOCKWASHER - leaf screw 2 18 301858 . SCREW - leaf attaching 2 19 304709 S T O P - leaf 2 A20 304708 . L E A F 2 2 A20 308938 . L E A F 2 1 305361 . L E A F P L A T E 1 22 306320 NUT - c a r b . to manifold 2 2 23 306799 LOCKWASHER - c a r b . nut 24 302598 GASKET - manifold t o c a r b . 1 25 552656 GASKET - leaf plate to crankcase 1 26 510267 BRACKET - cut-out leads 1 to manifold * 593637 CARBURETOR ASSEMBLY - complete 1 SPRING - bellcrank t o 27 305011 1 choke lever BELLCRANK AND P I N 1 28 376258 29 305508 . S C R E E N - c a r b . intake 1 30 302792 . SPRING - s m a l l , choke control r o d 1 31 377888 . CONTROL P A N E L AND TRANSFER 1 32 554196 . ROD - choke control 1 33 306479 . SCREW - choke control rod spring 1 34 302722 . S P R I N G - choke controlrod 1 1 35 307207 . LINK - high speed adj. 2 36 306180 . BUSHING - r e t a i n e r 37 551517 . S C R E W - c a r b . valve a r m 1 1 38 307442 . VALVE ARM - high speed 39 300179 . NUT - high speed needle 1 valve 40 307583 . PACKING - high speed 4 needle valve 4 1 305505 . VALVE - needle, high 1 speed S C R E W float chamber 42 306357 to c a r b u r e t o r body 4 A15 s e r i e s only A17 s e r i e s on *Not Shown 3 4

. .

. . . .

GASKET - c a r b . body to bowl SCREW - d r a i n , float chamber CHAMBER - float PIN - hlnge F L O A T - c a r b . body N O Z Z L E - high speed F L O A T VALVE AND S E A T ASSEMBLY WASHER - float valve s e a t SCREW - slow speed knot KNOB - adj., slow speed RETAINING RING - high speed knob to panel BOW WASHER - high speed knob to panel KNOB AND SHAFT high speed BUSHING - control panel SCREW - control panel to carburetor GASKET - control panel to c a r b u r e t o r CARBURETOR BODY, PLUGANDTHROTTLE VALVE ASSEMBLY C O T T E R P I N - bellcran . WASHER - bellcrank NUT - slow speed needle valve WASHER - packlng, slow speed needle valvl PACKING - slow speed needle valve T H R O T T L E SHAFT L E V E R &SCREW ASSE SCREW - throttle shaft l e v e r BUSHING - slow speed needle valve NEEDLE VALVE slow speed SCREW - t h r o t t l e valve to shaft LOCKWASHER VALVE - throttle SPRING - throttle shaft SCREW - clamp to throttle a r m T H R O T T L E SHAFT AND ARM CAM BUSHING throttle a r m C L A M P - c a m bushing SCREW - choke valve to shaft LOCKWASHER VALVE - choke CHOKE S H A F T , ARM AND PIN CORE P L U G - slow speed chamber

.. . .

. . . . .

. .

.. . ..

.. . . .. ... .. ..

.. .. ..

.. ..

I N D E N T I O N O F A PAR'l' 1N 'I'HE D E S C R I P T I O N COL JMN I N D I C A T E S T H A T T H E P A R T C A N B E O R D E R E D S E P A R A T E L Y O R I T C A N B E O B T A I N E L AS P A R T O F T H E P R E C E D I N G A S S E M B L Y

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4 0 ~ ~ 1 54,0 ~ 6 1 5

40DEL15, 40DG 115

CARBURETOR

- ELECTRIC START M O D E L S

40DE17, 4 0 ~ ~ 1 7 4ODEL17, 40DGL17

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CARBURETOR Description

- @Y. 1 2 3 4

307565 PIN c a m follower 305454 LINK - throttle l e v e r t o c a m follower 304216 BUSHING - t h r o t t l e l e v e r link 303296 SPRING c a m follower to

ASSEMBLY

- ELECTRIC START M O D E L S Ref. No.

Part No.

50 306180 5 1 551517 52 307442

53 300179

. .

Description

Q ~ .Y

BUSHING - r e t a i n e r SCREU' VALVE ARM - high speed NUT high s p e e d needle valve

2 1

intake

SEAT ASSEMBLY

TRANSFER AND PLUG ASSY

needle valve needle valve solenoid l e v e r

choke control r o d

AND ARM

*Not Shown A 1 5 s e r i e s only A17 s e r i e s only INDENTION O F A P A R T IN T H E DESCRIPTION COLUMN INDICATES T H A T T H E P A R T C A N BE O R D E R E D S E P A R A T E L Y O R I T CAN B E OBTAINED AS P A R T O F T H E P R E C E D I N G ASSEMBLY

40-9

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46Dt5, 48DE15, 4ODG15 40DL15, 40DEL15, 40DGL15

EXHAUST HOUSING AND BRACKET

40D171 40Dn71 40D017 40DL17, 40DEL17, 40DGL17

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40D15, 40DEl5, 40DG15 40D LlS, 40DEL15, 40DGL15 Ref.

EXHAUST HOUSING AND BRACKET

Part Description NUT SCREW SCREW GASKET - exhaust tube P L A T E - power head to lower unit SCREW LOCKWASHER P L A T E - exhaust loading NUT WASHER PIN - shift rod to clevis CLEVIS - shift lever shaft ROD - shift, upper SCREW SCREW WASHER HANDLE AND P I N - shift LOC KWASHER BRACKET - shaft and shift "0" RING - shift lever shaf SCREW P L A T E - exh. hsg. cover GASKET - exh, cover plate SCREW NUT WASHER MOUNT - upper front NUT SCREW WASHER MOUNT - upper side NUT SCREW WASHER SCREW LOCKWASHER HOUSING -lower mt. , port HOUSING -lower mt, stbd GASKET - rubber mount MOUNT - lower side SCREW WASHER MOUNT - lower front GASKET - lower mount SCREW RETAINER - bumper BUMPER - mount housing EXHAUST T U B E ASSY T U B E - water . STUD - head adapter LUBRICATION FITTING BUSHING SCREW idle stop SPRING - idle stop screw SCREW PINION - throttle control WASHER GEAR - throttle control BUSHING - throttle control gear KNOB AND S H A F T

. . .

SCREW LOCKWASHER COVER throttle control SCREW - co-pilot 65 551113 SPRING - co-pilot *Not used on 40D17W. @Usedonly on electric starting models *.Standard length models only.

4"B'7, 48DE17, 40BGl7 40DL17, 40DEL17, 40DGL.17

Part Description No. 378896 STEERING BRKT. P I L O T , S H A F T & DOWEL ASSY . SCREW . P I N taper WASHER P I N - upper liner LINER - upper, swivel brkt. SPACER P L A T E - co-pilot SPRING SCREW NUT WASHER SPRING - tilting shaft LINK - safety chain B O L T - tilting shaft WASHER - conical, tilt shaft SPRING - tilting lever TILTING L E V E R S T E R N BRKT. & C L A M P SCREW ASSY - port C L A M P SCREW, P L A T E AND RETAINER . RETAINER - swivel P L A T E - swivel S T E R N ERKT. & C L A M P SCREW ASSY - starboard (Incl. Items 8 5 . 8 6 & 87) GREASE FITTING SPRING - ball detent B A L L - detent P I N - tilting lock SPRING - reverse lock COTTER PIN ROD - r e v e r s e lock LEVER - reverse locklng S H A F T - reverse lock LINK - reverse lock LINK - lock a r m to shaft ARM - manual lock lever B U M P E R - tilting SWIVEL BRACKET SWIVEL BRACKET C O T T E R PIN NUT WASHER - thrust WASHER - spring SCREW GRIP AND SCREW ASSY . SCREW BLOCK friction, grip SPRING - grip WASHER - grip THROTTLECONTROL GEaPL & S H A F T - long P I N - groove, gear & shaft BUSHING - steering handle P L A T E - throttle control HANDLE - steering T H R O T T L E CONTROL GEAR QE S H A F T - short NUT SCREW WASHER CABLE AND TERMINAL LUBRICATION FITTING "0" RING 309074 SPACER 1 1 for 4( 315W and 40D17W. Available a s accessor for 40D15B and 40D17B. ~ 1 s5e r i e s only a 1 7 s e r i e s only

. . . .

I N D E N T I O N O F A P A R T I N T H E D E S C R I P T I O N C O L U M N I N D I C A T E S T H A T T H E PART C A N BE O R D E R E D S E P A R A T E L Y O R I T C A N BE O B T A I N E D A S P A R T O F T H E P R E C E D I N G A S S E M B L Y

40-11

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4 0 ~ 1 5 , 4 0 ~ ~ 1 54, 0 ~ ~ 1 5 40DL15, 40DEL15, 40DGL15 \

GEAR CASE

4 0 ~ 1 7 , 4 0 ~ ~ 1 74, 0 ~ ~ 1 7 40DL17, 40DEL17, 40DGL17

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GEAR CASE Ref. No.

1 2 3 4 5 6

Part No.

Description

&ty.

302510 SCREW - g e a r c a s e to e x 306394 305294 304575 378579 304576

h a u s t tube PIN, COTTER - p r o p e l l e r nut NUT - p r o p e l l e r DRIVE PIN P R O P E L L E R & BUSHING THRUST WASHER propeller

Ref. No.

Description

38 39

377174 . . GEAR AND BUSHING ASSEMBLY - f r o n t 593514 . GEARCASE ASSEMBLY 302588 . . O-RING - o i l r e t a i n e r

303050

302564 .

37 6

1 1 1 1

Part No.

. .

housing HOUSING - o i l r e tainer RETAINER - oil p r o p e l l e r shaft

Qty . 1

1 1 1 1

shift r o d driveshaft screen

to g e a r c a s e

bushing to g e a r c a s e

ROLLER BEARING

P a r t s f o r m o t o r s equipped with 5" longer lower units (DL)

exhaust tube

*Not Shown ?Standard length m o d e l s only @Longshaft models only **Cut f r o m 50 ft. r o l l of 309044. USE OUTBOARD MARINE LUBRICANT T Y P E "C" IN THE GEAR CASE INDENTION O F A P A R T IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN B E OBTAINED AS PART O F THE PRECEDING ASSEMBLY

40-13

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JUNCTION BOX

Ref. No.

Part No.

593279

1 277623 2 3

203980 277622

4 f5

203979 593602

6 t7 8 9

554200 307987 307950 303783

203532

11 306556 12 120052 1 3 303274 14 378444 1 5 305010 16 307444 17 277633 18

277632

304922

Description JUNCTION BOX AND SWITCH PLATE ASSY. . BATTERY TERMINAL, negative . NUT, wing . BATTERY TERMINAL, positive . NUT, wing COVER AND TRANSF E R ASSEMBLY . . TRANSFER . . THUMB SCREW . . RETAINING RING . NUT, battery cable t o solenoid . NUT, m o t o r cable t o solenoid . NUT, switch w i r e . LOCKWASHER SCREW, solenoid to b a s e . SOLENOID . SCREW . CLAMP, switch cable . CABLE ASSEMBLY, BATTERY, negative . CABLE ASSEMBLY, BATTERY, positive . GROMMET, cable

- SWITCH PLATE

Part No.

&ty.

Description

Qty. -

SCREW, b a s e to boat

. BASE ASSEMBLY, junction box . . WING NUT, junction

box b a s e

choke switch

1 4 4 6

. CABLE ASSEMBLY,

1 1

. SCREW, cable clamp . CLAMP, switch cable . SCREW, switch . CABLE ASSEMBLY,

1 1 2 2

1 1 2 2 1 1 3 1

switch plate to junction box . SWITCH AND KEY ASSEMBLY, s t a r t e r . . WASHER . . NUT, switch . . NUT, face, switch . SWITCH ASSY. , choke . NUT, choke switch . WASHER, switch COVER, switch button SWITCH, plate CABLE ASSEMBLY, motor to junction box . CASING Plug TUBING. insulation

. . . .

1 I-For P a r t No. on G e n e r a t o r Equipped Model, s e e page 0-17. F o r G e n e r a t o r Equipped Models, s e e p a g e s 40-16 and :0-17 for p a r t s not found h e r e .

1 1 1 1 1 1 1 1 1 1

1 1 1 1 1

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

40-15

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4 0 ~ ~ 1 54,0 0 ~ 1 5 46DEL15, 40DGL15

STARTER MOTOR

AUTO-LITE

40DE17, 4 0 ~ ~ 1 7 40DEL17, 40DGL17

Description

1Q ~ Y ,

FIELD COIL ASSY.

. BUSHING - insulated . WASHER - insulating

. WASHER - plain . STUD - terminal . TUBE - insulating . INSULATION - field coil . FRAME . DRIVE ASSEMBLY . . NUT - drive . . STOP - pinion . . SPRING - anti-drift . . WASHER - pinion . . SLEEVE - anti-drift . . SHAFT - screw . . PINION - s t a r t e r . . WASHER - t h r u s t cup . . CUP - cushion . . CUSHION - s t a r t e r . . SPACER - cushion

commutator end

. . WASHER - thrust SCREW, s e m s BRACKET *Not Shown **See Auto-Lite dealer for c o r r e c t part.

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

40-16

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STARTER M O T O R

DELCO-REMY

4 0 ~ ~ 1 47 0 , ~~17 40DEL17, 40DGL17

1 STARTER MOTOR ASSEMBLY COMPLETE

No. 1

* 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Part No.

Ref. No.

Part No.

20 21

302471 379317

22 23

310017 379315

24 25 26 27 28 29 30 31 32 33 34 35 36

310011 310012 310013 310005

37 38

379322 310019

Description

379091 STARTER MOTOR ASSEMBLY COMPLETE 379325 STARTER MOTOR DRIVE 307396 NUT 204375 , PINION S T O P 204078 SPRING 204071 WASHER 204075 . . SLEEVE 310020 . PINION 310021 . SCREW SHAFT 204070 . WASHER 204072 CUSHION CUP 204073 CUSHION 204077 . SPACER 204076 THRUST WASHER 379316 . DRIVE END FRAME 310018 . . BUSHING 379314 ARMATURE ASSEMBLY 310016 THRUST WASHER 310007 THRU BOLTS 306488 . LOCKWASHER

. . . . .

. .

. . . .. . . . .

310015 310014 302474 306396 130728 310006 309712 379323

Description

. .

WASHER - f l a t COMMUTATOREND FRAME . . BUSHING . FIELD COIL ASSEMBLY . TERMINAL . WASHER - plain WASHER insulating . POLE SHOE . FRAME . SCREW - pole s h o e . WASHER - insulating . WASHER-plain . LOCKWASHER NUT . BRACKET . INSULATING SLEEVE BRUSH HOLDER ASSEMBLY - insulated BRUSH PACKAGE . SPRING - b r u s h

*Not Shown **See Delco-Remy d e a l e r f o r c o r r e c t p a r t . INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

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G E N E R A T O R - J U N C T I O N B O X C O V E R - R E G U L A T O R AND A M M E T E R 40DGl5, 40DGL15 ( FOR GENERATOR EQUIPPED MODELS O N L Y ) 40DG17, 4WGL17

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- JUNCTION BOX

GENERATOR

COVER

REGULATOR AND AMMETER

40DG15, 40DGL15

Ref. P a r t No. No.

40DG17, 40DOL17

Description

37 8345

GENERATOR KIT . FLANGE g e n e r a t o r pulley 2 305411 PULLEY generator * 378160 . GENERATOR ASSEMBLY 3 130981 . . NUT - shaft 4 303807 . . LOCKWASHER - shaft 5 307932 . . SPACER - shaft 6 306375 . . NUT - t h r u bolt 7 306407 . . WASHER - t h r u bolt 8 378163 . . HEAD ASSEMBLY drive end 9 308161 . . . SCREW - r e t a i n e r 10 120052 . . . LOCKWASHER retainer 11 308157 . . . RETAINER - bearing 12 * * . . . HEAD drive end 13 306399 . . KEY - Woodruff #2 14 378164 . . ARMATURE 15 378162 . . BEARING - commutator end 16 307663 . . THRU BOLT 17 308151 . . COVER - bearing 18 308153 . NUT - t e r m i n a l stud 19 308154 . . NUT - field t e r m i n a l stud 20 308164 . . WASHER - s p r i n g 2 1 308163 . . WASHER - plain, field terminal 22 308162 . . WASHER - plain, a r m ature terminal 23 308127 . . BUSHING - insulated 24 308159 . . RIVET - field t e r m i n a l 25 308128 . . BUSHING - insulated 26 308148 . . WASHER - insulating 27 378470 . . STUD - field t e r m i n a l 28 302105 . . SCREW - b r u s h lead 29 '306506 . . LOCKWASHER - b r u s h lead 30 277745 . . BRUSH SET 3 1 308150 . . BRUSHSPRING 32 308147 . . BRUSH ARM 33 308158 . . RIVET - b r u s h holder 34 378471 . . BRUSII HOLDER - ground 35 308129 . . INSULATION - b r u s h holder

1 305415

Qty.

Ref. P r i c e No, 36

1 1 1

1 1 2 2 1 3

3 1 1 1 1

2 1 1 1 2 1

Description

378472 . . BRUSH HOLDER AND

ARM. TERM. STUD

378165 378473 308160

1 1 2

. . . . . . . .

306419 306488 306407 204130 307577 307460 306469 304980 . FUSE - 20 a m p 304981 . FUSE - 4 a m p 377319 CABLE ASSEMBLY 304992 . SCREW 302474 WASHER 304983 WING NUT 130450 NUT 304982 WASHER 305977 WASHER - i n n e r 304985 . SCREW - s h o r t 304986 SCREW - long 377001 VOLTAGE REGULATOR 378349 . COVER - regulator and

t63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78

305075 . . TRANSFER - warning 307995 THUMB SCREW 307950 . RING - retaming 305978 WASHER 378336 AMMETER ASSEMBLY 378049 BRACKET - a m m e t e r 304978 WASHER 306556 NUT 120052 LOCKWASHER 377003 CABLE - a m m e t e r 305679 BRACKET - gen. mount 308355 NUT 306482 WASHER 308354 STUD 377313 . TERMINAL BLOCK 303394 SCREW

* *

308156

* *

2 1 3 1 1 2 2 1 2 2 4 1

. . HEAD - c o m m u t a t o r end . . FIELD COIL ASSY. . . SCREW - pole shoe . . POLE SHOE . . DOWEL PIN . . FRAME . SCREW . LOCKWASHER . WASHER . BRACKET STRAP . BELT - generator . GUARD - ring gear . SCREW

37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 t62

junction box 1

. . . . . . . . . . . . . .

2 2 1 1 1 1

1 1 1 1 1 1

3 2 2 2 3 1 1 1 1 1 1 2 2 2 1 1 1 2 2 1 1 3 3 3 1 2

Not Shown

t F o r other e l e c t r i c a l p a r t s not shown h e r e , s e e pages

Part No.

40-14, 15, 16 and 17.

Not sold separately. NOTE:

T h e Junction Box, Regulator and Switch P l a t e a r e available a s a n a s s e m b l y , including i t e m s 50 t h r u 72 and 77 and 78 on this page, i t e m s 1 t h r u 36 on page 40-15. O r d e r p a r t No. 593280.

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

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40~15, 4 0 ~ ~ 1 54, 0 ~ ~ 1 5 4ODLl5, 4ODELl5, 40DGL15

FUEL TANK AND PUMP

4 0 ~ 1 7 , 4 0 ~ ~ 1 7400617 , 40DL17, 40DEL17, 40DGL17

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FUEL TANK AND PUMP

Description GAS TANK ASSEMBLY . GAS C A P ASSEMBLY LINK - anchor . . ANCHOR - gas cap . SCREW . WASHER . HOUSING , . F U E L LINE AND SCREEN , GASKET - gas tank to housing . SCREW . SEAL - glass GLASS - gas tank , PIN - indicator . INDICATOR . SUPPORT - indicator . FLOAT - indicator . TRANSFER - gas tank SCREW F U E L CONNECTOR, HOSE & PRIMER BULB ASSY. F U E L CONNECTOR HOUSING . . RIVET - lock, fuel connector . . SPRING - lock, fuel connector . . LOCK - fuel connector . . O-RING - seal, fuel connector . CLAMP - small, fuel hose . SLEEVE - "tank endv . N I P P L E AND VALVE ASSEMBLY . HOSE - primer bulb to connector . PRIMER BULB. N I P P L E AND CLAMP . . CLAMP - large, fuel hose . . N I P P L E AND VALVE

Ref. No.

Part

No.

31 32 33

34 35 37 3 7A 38 39

40 41 42 43

44 45 46 47 48 49 50 51

52 52A 53 54 55 56 57 58

59 60 61

Description

. . ..

CLAMP - small PRIMER BULB HOSE - long, primer bulb to connector BODY ASSEMBLY - fuel connector SCREW - fuel pump to cylinder CLAMP - hose, connector to pump CLAMP HOSE - connector to pump C L A M P hose to cylinder head HOSE - pump'to carburetor HOSE - pump to by-pass cover SCREW - fuel pump to exhaust cover LOCKWASHER - fuel pump screw FUEL P U M P ASSEMBLY YOKE ASSEMBLY . FILTERBOWL . GASKET - filter bowl . FUEL F I L T E R SCREW - cover t o pump GASKET - valve COVER AND N I P P L E fuel pump . SPRING - a i r dome . SUPPORT - diaphragm . SUPPORT . DIAPHRAGM - fuel pump SPRING - diaphragm . SCREW - retainer to body . RETAINER - valve . VALVE - fuel pump . BODY AND PLUG - fuel Pump . PLUG . PLUG - c o r e . PLUG - core

. . . .

. . .

*Not Shown

INDENTION O F A P A R T IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN B E ORDERED SEPARATELY OR I T CAN B E OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

40-21

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TRIM - 60DE13Bt 60DG136, 60DE14Bt 60DG14Bt 60DE15Bt 60DG15B 60DEP13B, 60DGL136, 60DEL146, 60DGL146, 60DEL156, 60DGL15B Ref. No.

Part Description

No.

SHROUD AND TRANSFER ASSEMBLY - complete . SCREW FASTENER SCREW FASTENER , SCREW . HINGE SLIDE & BRACKET HINGE PIN . FRONT DOOR ASSEMBLY . TRANSFER - s t a r t i n g instructions . SEAL - front door . SCREW . ROLLER LATCH ASSY . FRAME - front door . SCREW FASTENER . T I L T HANDLE SCREW - f a s t e n e r t o shroud . FASTENER - upper t o lower shroud . SCREW - f a s t e n e r , shroud FASTENER - upper t o lower shroud RETAINING RING - latch . PIN - shroud latch SPRING - shroud latch . SHROUD LATCH ASSY . NAMEPLATE AND FASTENER ASSEMBLY FASTENER NAMEPLATE AND FASTENER ASSEMBLY . FASTENER . EMBLEM AND FASTENER ASSEMBLY . . FASTENER . EMBLEM AND FASTENER ASSEMBLY . . FASTENER EMBLEM AND FASTENER ASSEMBLY . . FASTENER APPLIQUE & FASTENER ASSEMBLY PORT . . FASTENER . APPLIQUE & FASTENER ASSEMBLY STARBOARD . . FASTENER . SEAL - upper to lower shroud . SHROUD

. . .

. .

. . .

. . . .

. .

Ref. No.

F )

Description

305702 SEAL - r e a r motor c o v e r t o shroud 305704 SEAL - front motor cover t o shroud 305745 SCREW 554245 MOTOR COVER - lower r e a r 307029 SCREW 203688 NUT 307848 HOOK - motor cover r e a r 593557 MOTOR COVER - lower front 306504 SCREW 305399 NUT 305724 SCREW 554328 HANDLE - motor c o v e r 554329 BRACKET 551793 SCREW 376154 F U E L CONNECTOR 554330 SCREW 307767 CLAMP - nlotor cable 307470 SCREW - cable clamp 305652 SCREW 551113 SPRING - s t e e r i n g friction 300646 SCREW 306488 LOCKWASHER 306407 WASHER 307555 LOCKWASHER 300258 SCREW 553836 SHIFT LEVER 377728 LEVER - link t o shaft & a r m 307027 . SCREW 303775 WASHER 306012 BOW WASHER 377214 SHIFT LEVER AND SHAFT 306062 GROMMET - lower m o t o r cover 305688 SCREW 305687 P L A T E - lower motor c o v e r 303951 SCREW 303142 PINION - throttle control 377211 THROTTLE CONTROL KNOB AND SHAFT 305347 BUSHING - t h r o t t l e shaft 130538 SCREW 303807 LOCKWASHER 305612 COVER - s t e e r i n g bracket t h r o t t l e control 300258 SCREW 305604 LEVER - throttle control 304573 SCREW 552368 SPRING - idle s t o p 303913 WASHER 305487 SEAL - throttle g e a r 305607 GEAR - throttle control 305378 BUSHING - throttle control 303887 WASHER - throttle s c r e w 305021 STRAP

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN B E ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

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TRIM - 60DE14Wl 60DEL14Wl 60DE15Wl 60DEL15W

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T R I M - 60DE14WI 60DEL14Wl 60DE15W, 60DEL15W

Description SHROUDANDTRANSFER ASSEMBLY - complete SCREW FASTENER SCREW FASTENER SCREW HINGE SLIDE AND BRACKET ASSEMBLY . HINGE PIN FRONT DOOR ASSY TRANSFER - starting instructions . SEAL SCREW ROLLER LATCH ASSEMBLY FRAME - front door SCREW FASTENER . T I L T HANDLE . SCREW - fastener to shroud FASTENER - upper t o lower shroud . SCREW - fastener, shroud . RETAINING RING shroud latch PIN - shroud latch . SPRING - shroud latch SHROUD LATCH ASSEMBLY NAMEPLATE "SEA KING" & FASTENERS rear . FASTENER . P L A T E AND FASTENER ASSEMBLY . FASTENER . APPLIQUE AND FASTENER ASSEMBLY . . FASTENER . APPLIQUE AND FASTENER ASSEMBLY FASTENER APPLIQUE AND FASTENER ASSEMBLY . FASTENER . P L A T E AND FASTENER ASSEMBLY . . FASTENER SEAL SHROUD - lower SEAL - r e a r motor cover to shroud SEAL - front motor cover t o shroud

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41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88

Description

305743 SCREW 554245 MOTOR COVER - lower rear 307029 SCREW 203688 NUT 307848 HOOK - motor cover - r e a r 593557 MOTOR COVER - lower front 306504 SCREW 305399 NUT 305724 SCREW 554328 HANDLE - motor cover 554329 BRACKET 551793 SCREW 376154 FUEL CONNECTOR 554330 SCREW 307767 CLAMP - motor cable 307470 SCREW cable clamp 305652 SCREW 551113 SPRING - steering friction 300646 SCREW 306488 LOCKWASHER 306407 WASHER 307555 LOCKWASHER 300258 SCREW ~ 5 3 8 3 6 SHIFTER LEVER 377728 LEVER - link t o shaft & arm 307027 . SCREW 303775 WASHER 306012 BOW WASHER 377214 SHIFT LEVER AND SHAFT 306062 GROMMET - lower motor cover 305688 SCREW 305687 P L A T E - lower motor cover 303951 SCREW 303142 PINION - throttle control 377211 THROTTLE CONTROL KNOB AND SHAFT 305347 BUSHING - throttle shaft 130538 SCREW 303807 LOCKWASHER 305612 COVER - steering bracket throttle control 300258 SCREW 305604 LEVER - throttle control 304573 SCREW 552368 SPRING - idle stop 303913 WASHER 305487 SEAL - throttle gear 305607 GEAR - throttle control 305378 BUSHING - throttle control 303887 WASHER - throttle screw

Qty .

4 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1

1 4 2 1 1 1 2 1 1

1 1 1 1 1 1

1 1

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STAR'TE R

60DE13,60DEL13,60DE14 60DG13,60DGL13,60DG14

6 0 ~ ~ 1 1 60DE15B, 4 , 60DG15B 60DG L 1 4, 60DEL15B, 60DGL15B

Ref. No.

1 2

Part No.

Description

17 18

304221 SCREW 304222 COLLAR - throttle control rod 305619 SCREW 305479 BAIL - s t a r t e r housing 305480 SPRING - bail 308082 SCREW 377480 STARTER ASSEMBLY 307565 . PIN - locking l e v e r r o d WASHER 307557 305481 ROD - pivot pin to locking lever 303247 SCREW BOW WASHER 302473 305482 . LEVER - locking 306479 . SCREW STARTER HOUSING AND 377479 GUIDE PIN 304500 . . PIN - guide 304325 ANCHOR - r o p e - s t a r t e r handle 302103 . NUT SCREW 306284

305129

20 21 22

305131 305130 203470

3 4 5 6

7 8 9 10 11 12 13 14 15 16

. . . .

. .

. . WASHER . . .

SPINDLE - s t a r t e r SPRING - spindle friction RING - pawl retaining

Qty.

1 1 2 1 1 5 1 3 3

1 1 1 1 1

Ref. No. 23 24 25 26 **27 28 *O

29 30 31 32 33

1 2 '

34 35

1 1

1 1 1

37 38 39

Part No.

Description

305120 . LINK - s p r i n g to pawl 203698 . PAWL - s t a r t e r 377089 . PULLEY - s t a r t e r 375836 . SPRING - s t a r t e r 204085 . ROPE - s t a r t e r 305311 . HANDLE - s t a r t e r 580244 FLYWHEEL & RING GEAR 303698 . SCREW 580241 . FLYWHEEL 305114 RING GEAR 304606 . SCREW 510374 PULLEY - magneto d r i v e 580300 FLYWHEEL, RING GEAR & GENERATOR DRIVE P U L L E Y ASSY. (Incl. i t e m s 29, 30, 31, 33, 34 and 35) 305725 . SCREW - pulley 305681 . PULLEY - g e n e r a t o r drive 580245 FLYWHEEL & RING ASSY (Incl. i t e m s 29, 30, 32, 33, 36) 305113 RING - flywheel 305446 B E L T - magneto d r i v e 305484 SPRING - locking l e v e r r o d 305134 NUT

. .

Qty. 2 1 1 1 1 1 1 8 1 1 3 1

1 3

1 1

1 1 1 1

?Manual s t a r t models *Not Shown **Cut p a r t t o 69-3/4" E l e c t r i c s t a r t models - without g e n e r a t o r a Generator equipped models INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

60-1

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~ o D E I ~ , ~ O D C L I ~ , ~ O D E I ~ 6 0 ~ ~ 1 3 , 6 0 ~ ~ ~ 1 3 , 6 0 ~ G 1 4

MAGNETO & DlSTRlBUTOR

6 O D E L I ~ , ~ O D E I ~ B 6, 0 ~ ~ 1 5 ~ ~ O D 1G1 4 , 6 0 D E ~ 1 5 6 ,6 0 D G ~ 1 5 ~

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~ O D E I ~ , ~ O D E6 L0 ~ ~~ ~, 1 4 60DG13,60DGL13,60DG14

Ref.

Part

NO.

Description

MAGNETO & DISTRIBUTOR

~ e f Part No. No.

&ty .

6 0 ~ ~ ~ 610 ~ 4 ~, 1 5 8~ ,O D G I S B 6 0 D G L 1 4 , 60DEL15B, 60DGL15B

I Description

I Q ~ Y.

2 3 - 4 5 510403 WASHER 304055 SCREW - bracket to cyl. 46 306481 . SCREW 3 2 305486 WASHER "* 580320 MAGNETO & BRACKET 47 510538 . INSULATOR 2 48 510343 . SCREW 1 (Incl. items 3 thru 83A) 1 * 580263 . LEAD - spark plug * * 580477 MAGNETO & BRACKET 4 1 49 510389 . . SPARK BEAD ONLY 1 3 306463 . PIN 1 1 51 580339 1 TERMINAL ASSY. 4 306358 . WASHER TERMINAL - lead 1 52 510364 . 1 5 510413 . LINK - shaft to magneto 1 6 510412 . BOW WASHER 53 510332 . C A P - lead nipple 1 54 510357 . SCREW 4 1 7 130541 . NUT 4 55 120052 . LOCKWASHER 1 8 303293 . LOCKWASHER 1 56 510334 9 303306 . WASHER GASKET - magneto 57 580292 10 510328 . SCREW 3 DISTRTBUTOR CAP & 11 510324 1 SCREEN ASSY. COVER - pulley I 1 1 . RETAINER - filter 12 510408 . P U L L E Y - magneto 1 58 510411 2 1 3 510338 screen SCREW 1 14 303916 2 59 510355 LOCKWASHER 2 S C R E E N - filter 1 5 304852 . SCREW 60 510375 1 SPACER -filter screen 1 1 6 551163 61 580291 . BRUSH&SPRINGASSY. 1 LOCKWASHER 1 1 1 7 510323 . WASHER 62 510331 . &RING - b a r lead to coil 1 1 8 510336 . CAM - magneto 1 R TOR - distributor 63 580260 1 1 64 510338 . s P R E w 2 19 510326 . KEY - shaft * 580319 MAGNETO BREAKER 65 304852 . S ~ R E W 2 PLATE 1 66 510337 . s ~ P P O R T - bearing 1 20 580290 . BREAKER ASSY 2 67 510380 . WASHER 1 21 307594 . . . C L I P - spring, post 1 68 510382 . WASHER 1 22 510204 . . . C L I P - spring 2 69 580258 . BEARING - shaft to 23 510328 . SCREW - oiler clip 1 housing 2 24 510267 . BRACKET 1 70 580261 . SHAFT & LAMINATION 1 25 510376 C L I P - oiler 1 71 306417 . SCREW 2 26 510377 . , WICK - oiler 1 72 510325 . SPRING - coil retainer 2 27 510194 . 2 SCREW 73 580243 COIL ASSEMBLY 1 28 580279 . . LEAD - breaker base 1 74 510132 . . TERMINAL - primary 29 510328 SCREW - bracket 1 lead 1 30 580256 . . CONDENSER 1 75 510151 . . TERMINAL - ground 31 510278 SCREW 2 lead 1 32 510185 . SCREW - eccentric 2 SHORTING WIRE 76 580272 1 33 510391 . . BOW WASHER 2 77 306510 NUT 2 34 580267 . LEAD 1 78 510398 BUSHING - insulating 35 303364 . . . GROMMET 1 small lead screw 1 36 510132 . TERMINAL 2 79 510399 . BUSHING - insulating 37 580318 . BREAKER PLATE & lead screw 1 POST 1 80 580288 . HOUSING & SLEEVE 38 510411 . , . RETAINER - filter ASSEMBLY 1 screen 1 8 1 510411 RETAINER - filter 39 510355 , SCREEN - filter 2 screen 1 40 510375 . SPACER - filter 82 510355 SCREEN - filter 2 screen 1 83 510375 . . SPACER - filter ,A1 580289 . BRACKET & BUMPER screen 1 (Incl. item 42) 1 84 510431 SLEEVE 1 * 307584 F E E L E R GAUGE t . 4 1 ~ 580257 . BEARING 2 1 -41 580317 BRACKET & BEARING 86 307788 NUT - safety switch 2 42 203290 . . BUMPER - breaker 87 307910 SCREW - safety switch 2 plate 88 378229 SAFETY SWITCH 1 1 43 510414 . STOP, NEUTRAL, & 89 593404 WIRE ASSEMBLY - safety REVERSE 1 switch 1 44 510327 WASHER 2 '35 510322 . WASHER 2 1 *Not shown -14 & 1 5 s e r i e s only 1 3 s e r i e s only ?Used with 580289 bracket INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN B E OBTAINED AS PART O F THE PRECEDING ASSEMBLY

1 2

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. . . .

. .

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. . .

.. ..

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60 -3

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60DE13,60DEL13, 60DE14

CARBLIRETOR AND SOLENOID

6 0 ~ ~ 1 3 . ~ ~ ~ ~ ~ 1 3 ~ 6 0 ~ 6 1 4

6 0 ~ 1 ~ 16 40 , ~~156 8 ,0 ~ ~ 1 5 8

6 0 D G 1 1 4 , 60DE115B, 60DG115B

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6 o ~ ~ 1 3 . 6 0 ~ ~ ~ 1 3 . 6 0 ~ ~ 1 4

60DG13,60DGL13,60DG14 Ref. No.

Part No.

Description SPRING - c a m follower SCREW GASKET - manifold to c a r b SCREW - long CLAMP - hose SCREW MANIFOLD - intake DRIVE SCREW L E A F P L A T E AND BASE (includes i t e m s 9 t h r u 18) L E A F PLATE AND BASE SCREW PLATE - leaf valve . VALVE - c t c a s e drainleaf SCREW . L E A F PLATE BASE . L E A F P L A T E BASE GASKET - leaf plate base L E A F PLATE ASSY SCREW . L E A F STOP L E A F VALVE . . LEAF VALVE . L E A F PLATE GASKET - leaf plate b a s e CARB. - l e s s solenoid (incl i t e m s 20 t h r u 108 except 33) CARB. - l e s s solenoid SCREW SCREEN - intake LINK PIN - choke SCREW - choke support BUSHING - choke link CHOKE CONTROL KNOB GROMMET - choke knob SUPPORT - choke knob . SCREW SPRING - choke control SPRING - bell c r a n k COTTER PIN WASHER CHOKE LEVER B E L L CRANK AND PIN B E L L CRANK AND PIN RET. - control g e a r s CONTROL GEAR WASHER SPRING - control g e a r SCREW SCREW COVER - control g e a r s GASKET - c o v e r t o body VALVE AND GEAR DETENT - needle valve . "0" RING - high s p e e d COVER ASSEMBLY . . COVER AND N I P P L E ASSEMBLY SCREW LOCKWASHER CHOKE VALVE CHOKE SHAFT, ARM AND PIN DRIVE SCREW HINGE - float a r m LEAD SHOT . AIR RESTRICT WIRE CORE PLUG

CARBURETOR 8a SOLENOID Q~Y.

6 0 ~ ~ ~ 60DE15B, 1 4 , 60DG15B 6 0 D G L 1 4 , 60DEL158, 6 0 D G ~ 1 5 8

Part No.

Ref. No.

Description

. . PLUG . HINGE PIN .. FLOAT FLOAT & FLOAT ARM VALVE & SEAT . .

9 10 11 12 013 -13 14

15 16 0.17 017 18 19

* i

379124 303761 304655 302031 307609 379109 378441 307131 377889 307129 307127 307128 308947 307126 305425 592932

20 21 22 23 24 25 26 27 28 29 30 31 32 1.33 1.34 *34 35 36 37 38 39 40 41 42 43 44 45 46

593171 307019 305292 307565 303212 304216 377706 510244 306635 306309 305221 305907 306463 307596 305220 377155 377163 203470 305207 303887 302993 306474 303616 305097 305218 378001 306788 305242 377823 378679

49 50 51 52

307371 306506 305219 377154

. VENTURI & CORE PLUG .. WASHER CAM SCREW . CAM - throttle

53 54 55 56 57

309650 305223 304201 307024 550078

- retaining BOW WASHER WASHER SPACER - c a m to carb. COTTER PIN WASHER - pivot pin BOW WASHER CAM PIVOT PIN , S E T SCREW - pivot pin RETAINING RING - c a m , SLEEVE - c a m follower CARB. BODY & PLUG SCREW WASHER . SCREW CONNECTOR - throttle shaft COTTER PIN . WASHER . SCREW THROTTLE VALVE . . SHAFT - throttle, stbd. THROTTLE SHAFT AND ARM SPRING - throttle shaf' CAM FOLLOWER DRAIN SCREW PLUG . ORIFICE PLUG SCREW - needle valve . KNOB - slow speed . . PACKING NUT NEEDLE VALVE slow speed . WASHER - packing PACKING PLUG . LEAD SHOT PLUG - long CORE PLUG CORE PLUG CORE PLUG BUSHING ROLLER HIGH S P E E D TUBE COTTER P I N PIN WASHER SHAFT PIN - solenoid SCREW YOKE - solenoid COVER - solenoid PLUNGER - solenoid SPRING - solenoid SOLENOID ASSEMBLY SCREW LOCKWASHER BRACKET - choke solenoid SCREW , RING

. . .

. .

. . . . . . . . . . . . .

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.. . .. .. . .. .. .. .. .

. . . . .

. .

t U s e d on E l e c t r i c S t a r t models 014 s e r i e s only 0.13 s e r i e s only

. . . .

.. .. .. .. .. .. .. . ..

WASHER

. SCREW

1 1

Q~Y.

*Used on Manual S t a r t models **Not shown

INDENTION O F A PART IN THE DE CRIPTION COLUMN INDICATES THAT T H E PART CAN ORDERED SEPARATELY OR I T CAT; BE OBTAINED AS PART O F THE PRECEDING ASSEMB

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60DE13,60DEL13,6ODEl4 60DG13,60DGL13,60DG14

POWER HEAD

6 0 ~ ~ ~ 6104~ , ~ 1 65 0 ~ .~ ~ 1 5 ~

6 0 D G 1 1 4 , 60DELlSB, 60DGLlSB

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POWER HEAD Ref. No.

Part No.

Description

306370 300154 305606

COTTER PIN WASHER ROD - throttle control

304380

BOW WASHER

306014 306015 307354

SCREW WASHER SPRING - control shaft link WASHER LINK - control shaft to magneto SLEEVE - anchor pin SCREW C L A M P - bearing control lever PIN SHAFT - throttle & timing control SCREW CLAMP BRACKET - control shaft COTTER PIN WASHER PIVOT PIN SCREW LOCKWASHER C L A M P - bearing - shift lock LEVER - shift lock SCREW EXHAUST COVER - outer GASKET - exhaust cover EXHAUST COVER - inner SPARK P L U G - Champion 54J SPARK PLUG - Auto-Lite A2 1X SPARK P L U G - AC M42K SCREW COVER - cylinder head GASKET - cylinder head cover C L A M P - hose HOSE - cylinder head to thermostat housing port HOSE - cylinder head to thermostat housing starboard

305831 307775 307841 302948 305609 304155 377989 308077 307786 307357 303049 552783 304226 132823 302376 305602 307356 306049 307845 305176 305746 378101 378368 378320 308742 3077 10 307257 305646 305644 305645

Ref. No.

No. Part

6 0 ~ ~ 1 . 1 64 0, ~ ~ 1 5 6 6 ,0 ~ ~ 1 5

6 O D G 1 1 4 , 60DELlS6, 60DGL156

Description SCREW ANCHOR - ignition lead GROMMET - ignition lead CYLINDER HEAD port CYLINDER HEAD starboard GASKET - cylinder head SCREW C L A M P - shorting and switch wire GROUND LEAD LOCKWASHER SCREW BY-PASS COVER GASKET - by-pass cover to cylinder SCREW COVER - cylinder water passage GASKET - cylinder water passage cover SCREW - s t a r b o a r d lower SCREW CYLINDER & CRANKCASE , SCREW - center . SCREW . CORE PLUG . BUSHING - lower crankcase s t a r t e r drive CYLINDER PLUG BEARING DOWEL . T A P E R PIN P L U G water passage . STUD CORE P L U G . CYLINDER P L U G . HOSE C L A M P . HOSE - crankcase oil drain N I P P L E - oil drain S E A L - cylinder to crankcase S E T SCREW - pivot pin

. .

TTCut f r o m 50' r o l l of 309044

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT T H E PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

60-7

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60DE13,60DEL13t 60DE14 60DG13,60DGL13,60DG14

CRANKSHAFT AND PISTON

6 0 ~ ~ ~ 610 ~ 4 ~, 1 5 1 6,0 ~ ~ 1 5 ~ 6 0 D G L 1 4 , 60DEL15B, 6 0 D G ~ 1 5 B

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CRANKSHAFT AND PISTON

ief. No.

Part No.

Description

tef. Yo.

KEY - flywheel t o c r a n k shaft SCREW - lower long SCREW - upper CRANKCASE HEAD AND BEARING . ROLLER BEARING upper SEAL GASKET - c r a n k c a s e h e a d - upper "0" RING - c r a n k c a s e h e a d RETAINING RING WASHER - s p r i n g SPRING - lower s e a l WASHER - inside SEAL - lower bearing "0" RING - lower s e a l RETAINING RING - b e a r i n g t o crankshaft CRANKCASE HEAD AND BUSHING - l o w e r GASKET - c r a n k c a s e h e a d lower SCREW P L A T E - r e t a i n e r - lower bearing

Part No.

Description BEARING - ball - crankshaft RETAINER - needle - connecting r o d t o crankshaft NEEDLE ASSEMBLY (16 needles p e r kit) PISTON AND DOWEL PIN ASSEMBLY RETAINING RING WRIST PIN CONNECTING ROD ASSEMBLY SCREW NEEDLE BEARING ASSEMBLY PISTON RING (Set of 3) SEAL RING RETAINER AND NEEDLE BEARING ASSEMBLY SPLIT SLEEVE SEAL RING - c r a n k c a s e CRANKSHAFT ASSEMBLY . SCREW F I L L E R BLOCK - c r a n k shaft - upper . F I L L E R BLOCK - c r a n k shaft - lower PLUG

. .

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS P A R T O F THE PRECEDING ASSEMBLY

60-9

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~ O D E I ~ , ~ O D E L ~ ~ , ~ O D E I ~EXHAUST COVERS 60DG13,60DGL13,60DG14 & SWIVEL BRACKET

6 0 ~ ~ 1 1 64 0, ~ ~ 1 5 6 8 ,0 ~ 6 1 5 ~ 6 0 D G L 1 4 , 60DEL158, 6 0 ~ ~ ~ 1 5 8

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~ O D E I ~ , ~ O D E L 6I ~0, ~ ~ 1 4 6ODG13,60DGLl3,6ODGl4

Ref. P a r t No. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

305513 305273 305637 305638 377227 377678 303804 377135 305497 306335 305590 303913 305155 305585 305677 305684 305686 305748 305777 592948

2 1 377475 22 302420 23 305690 24 592949

25 26 27 28 29

307457 307455 160084 ( 307456 305642

30 31 32 33 34 35

305636 377671 307068 302736 305650 306439

36 306570 37 38 39 40 41

305635 306285 306376 305157 305401

42 304753

Description

EXHAUST COVERS AND SWIVEL BRACKET

6 0 ~ ~ ~ 60DE15B1 1 4 , 60~6158 6 0 D G 1 1 4 , 60DELl58, 60DGL158

Qty

Description

2 SCREW 2 WASHER 1 THRUST WASHER - top 1 THRUST .WASHER - bottom 1 PIVOT SHAFT &, BUSHING 1 S'ATVEL BRACKET 2 . SEAL - pivot shaft 2 . NEEDLE BEARING 1 . GREASE FITTING 2 SCREW 1 NUT 2 WASHER 1 SPRING - tilting shaft 1 BOLT 1 LINK - safety chain 2 WASHER 2 BUSHING - tilting shaft 2 SPOOL - tilting shaft 1 SPRING - tilt a s s i s t STERN BRACKET & CLAMP 1 SCREW - p o r t . CLAMP SCREW, SWIVEL 1 P L A T E & RETAINER . . RETAINER - swivel 1 plate 1 . . SWIVEL PLATE STERN BRACKET & CLAMP SCREW - stbd. (incl. i t e m s 1 21, 22 and 23) 1 GREASE FITTING SPRING - ball detent 1 1 BALL DETENT 1 LOCK PIN - tilting SPRING - r e v e r s e locking 2 lever 1 LOCKING LEVER - r e v e r s e 1 THRUST ROD & RETAINER 1 SPRING - t h r u s t r o d . 1 SPRING - safety latch 1 COTTER PIN AS WASHER IEQ. STERN BRACKET SAFETY 1 LATCH LEVER - stbd. 1 LOCK LINK - r e v e r s e 1 COTTER PIN 2 COTTER PIN 1 LOCK ROD - r e v e r s e 1 SCREW 1 NUT

WASHER CONNECTOR - r e v e r s e lock cable t o r o d WASHER CABLE - r e v e r s e lock r e lease COTTER PIN RELEASE PIN - r e v e r s e lock SCREW SPRING - r e v e r s e lock r e lease a r m RELEASE ARM - r e v e r s e lock SCREW CABLE GUIDE - r e v e r s e lock r e l e a s e SCREW BUMPER - swivel b r a c k e t FRICTION PIN - s t e e r i n g SCREW WASHER SCREW WASHER RUBBER MOUNT ASSY upper s i d e SCREW - r e a r SCREW - front SCREW PLUG BUTTON - exh. housing cover EXH. HOUSING COVER front SCREW COVER PLATE - exh. housing - front GASKET - exh. housing cover plate - front COVER - exh. housing - r e a r DRIVE SCREW . . . . . . . . . STERN BRACKET - retaining kit . NUT . SCREW . WASHER . WASHER SCREW TRANSOM P L A T E KIT . SCRE-W

CLAMP

*Not Shown

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN B E ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

60-11

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~ o D E ~ ~ , ~ o 6D 0E ~L ~~ 1~ 4, 60DG13,6ODGL13,60DGl4

EXHAUST TUBE

6 0 ~ ~ 1 1 ~4 O, D E I ~ B6 , 0 ~ ~ 1 5 ~ 6 O D G L 1 4 , 60DEL158, 60DGL15B

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~ o D E I ~ , ~ O D E L6 0 I~ DE , 14 60DG13,60DGL13,6ODG14

Ref. P a r t No. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Description

EXHAUST TUBE

6 0 ~ ~ ~ ~1O D4E I, S B , ~ O D G I S B 6 O D G L 1 4 , 60DEL158, 60DGLlSB

Description

Q~Y.

SHAFT & ARM exhaust housing . "0" RING - shift lever shaft . LUBE FITTING W-ASHER PLATE & PIN - detent adjusting DETENT - adapter gear shift NUT - detent WASHER BOLT - c a r r i a g e ROD - detent to shift lock GASKET - adapter to power head SCREW WASHER SCREW , GASKET - adapter to outer exhaust tube SCREW GASKET - inner to outer exhaust tube EXHAUST TUBE - inner SCREW LOCKWASHER SCREW COUPLING - water tube flange GASKET - adapter to coupling WATER TUBE - inlet WATER TUBE - outlet ADAPTER - powerhead to lower unit . PLUG - expansion . SCREW - adapter plug MOUNT - rubber, exhaust housing RING - seal, exhaust tube SCREW - lower WASHER MOUNT - r u b b e r , lower front EXHAUST TUBE - outer GROMMET - water tube GROMMET - water tube LOCKWASHER WASHER - adapter plug GASKET COTTER PIN

4 305879 SCREW 4 306413 WASHER 5 306259 SCREW 5 306413 WASHER 1 305710 COVER - thermostat housing 1 305587 SPRING - check valve 305654 VALVE - check housing 1 1 305591 SPRING - Vernatherm valve 1 308070 VERNATHERM VALVE 305586 GASKET - housing 2 305711 P L A T E - housing 1 377276 VERNATHERM 1 1 377326 HOUSING - thermostat 305536 CLAMP - boot, exhaust r e 1 lief 305402 BOOT - exhaust relief 1 305403 RETAINER - spring, ex1 haust r e l i e f . 305397 SPRING - exhaust relief 1 306320 NUT 6 1 305284 SCREW 1 305640 SPRING - adapter detent 1 305618 SCREW 304051 WASHER 1 307522 SCREW 2 303862 P L A T E - cover, exhaust housing 1 304023 GASKET - exhaust housing 1 cover plate 305589 GASKET - thermostat to 1 adapter 1 304024 SCREW 1 301551 LOCKWASHER 303794 CONNECTOR shift rod 1 306376 COTTER P I N 1 304377 PIN - shift r o d 1 308017 SCREW 1 303721 C L I P - shift r o d 1 305342 LEVER - shift r o d 1 305537 SHIFT ROD - upper 1 306387 COTTER PIN 1 305538 WASHER - inner 1 306012 BOW WASHER 1 305831 SHIM AS REQ. 305650 COTTER PIN 4 303887 WASHER 6 305675 LINK - shift r o d 1 306376 COTTER PIN 2 302473 BOW WASHER 2 2 303715 WASHER 305674 ROD - adjustment plate to bracket

*Standard length models.

INDENTION O F A PART IN T H E DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN B E ORDERED SEPARATELY OR IT CAN B E OBTAINED AS PART O F T H E PRECEDING ASSEMBLY

60- 13

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6 0 D E l 3 , 6 0 % ) L L l J ,6 O D E l 4 60DG13,60DGL13,60DG14

GEAR CASE

6 O D E L 1 4 , 60DE158, 60DG15B 6 0 D G L 1 4 , 6ODEL15B, 6 0 D G ~ 1 5 B

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GEARCASE

60DE13,60DELl3, 6 0 D E l 4 60DG13,60DGL13,60DG14 Ref.

No.

1 2 3 4 5

Part No.

5 593437

6 307298 7 305312 *8 t8 *9 t9 10 11 12 13 14 15

307530 307531 305533 305535 553127 305762 305756 378392 308073 305755

16 17 18 19 20 21 22 23 12% *24

305514 378394 305142 305146 305468 377992 308928 305434 309399 378622 378974

No.

Description

307244 377924 307217 304576 378040

. . .

307111 307099 307112 378971 36 38 39 41 42

1.. .

. . . . . . . .

309340 377135 307551 307054 305242 .

43 305512 .

44 305468 45 305146

...

. . .

BUSHING

- water tub1

"0" RING

19tY

SCREW EXHAUST O U T L E T S C R E E N - water intake NEEDLE BEARING pinion NEEDLE BEARING pinion . . GEARCASE & STUD ASSEMBLY - lower . . . GASKET - stud . . . STUD - r e a r . . . STUD - front . . PLUG . . NUT . . LOCKWASHER . SCREW . LOCKWASHER . CONNECTOR - shift rod . PIVOT PIN 1 . SEAL 1 . SCREW . SEAL . GEARCASE HEAD Si BEARING ASSEMBLY . . BEARING . . OIL RETAINER . "0" RING - g'case head RETAINING RING lower gearcase . P L A T E - gearcase head . THRUST WASHER . THRUST WASHER . SEAL - lower t o upper gearcase . NUT . SCREW . SHIFT ROD - lower . SHIFTER YOKE . GEAR - r e v e r s e . BUSHING - r e v e r s e gear THRUST WASHER . P R O P E L L E R SHAFT & SLEEVE . SHIFTER CLUTCH DOG . CRADLE . SHIFTER LEVER & PIN . GEARCASE PINION . PINION THRUST BEARING . FORWARD GEAR & BUSHING . ROLLER BEARING propeller shaft I SHIFT ROD - lower EXTENSION KIT . GASKET . SCREW . LOCKWASHER . CONNECTOR - shift rod . DRIVESHAFT . "0" RING . "0" RING - ext. tube

. .. . . . . . . . . .

.. . . .

Description

. . .

COTTER PIN P R O P E L L E R NUT DRIVE PIN THRUST WASHER - propel16 P R O P E L L E R 10" DIA x 10" PITCH (used on 11 s e r i e s models) P R O P E L L E R 9-1/2" DIA x 10" PITCH (used on 12 s e r i e s and 1 3 s e r i e s models) SCREW GASKET - g'case t o exhausi tube WATER TUBE - inlet WATER TUBE - inlet -long WATER TUBE - outlet WATER TUBE - outlet SEAL - driveshaft to c'shaft SEAL RING SCREW COVER AND SEAL . SEAL GASKET - impeller housing cover SCREW I M P E L L E R HOUSING . WASHER . "0" RING . BUSHING - water tube IMPELLER KEY - impeller P L A T E - impeller housing GASKET DRIVESHAFT GEARCASE ASSEMBLY l e s s driveshaft and water & BEARING ASSEMBLY GEARCASE Sr BEARING ASSEMBLY - uppe . . SCREW . . CAP & OIL RETAINE . . . OIL RETAINER . . . RETAINING RING . . . SPRING - g'case relief valve . . . S T E M - case relief valve . . SEAL - relief valve . . GASKET . . SCREW COVER & SCREEN ASSY . GASKET . . BEARING . . PLUG . . BUSHING - shift rod . . "0" RING - lower shift rod . . GASKET

6 0 ~ ~ ~ 610 ~ 4 ~, 1 5 86 ,0 ~ ~ 1 5 8 6 0 D G L 1 4 , 60DEL158, 60DGL15B

1 I

. . . .

4 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2

1 1 1 1 1 1 1

1 1 1 2 2 1 1 2 1

SCREW

GEARCASE EXTENSION WATER TUBE EXT. EXTENSION TUBE GROMMET - ext. tube

1 2 1 1

*Standard length models only

fLong shaft models Not shown

USE OUTBOARD MARINE LUBRICANT T Y P E C

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

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MOTOR

~ S O B E I ~ , ~ O D E L 6I ~0, ~ ~ 1 4 STARTER $ODG13,66DGL13,60DG14

AUTO-LITE

6 0 ~ ~ ~ ~1O D 4 E, I ~ B~, O D G I ~ B 6 0 D G L 1 4 , 60DEL150, 60DGL15B

I Ir'h -39 I a-40 I @-41

I I

@$-42 (9-43 gz3-44

Ref. No.

Part No.

379128

1 2

307341 306488

3 4 5

302471 204761 278242

6 7 8 9 9A 10 11

278244 308141 308137 204760 204587 278238 204588

12 13 14 15 16 17

204589 278240 303932 306396 308140 308142

308135

Description

&ty

STARTER MOTOR ASSEMBLY . BRACKET - mounting . LOCKWASHER - t h r u bolt . WASHER - plain . THRU BOLT . HEAD ASSEMBLY commutator end . BRUSH S E T . BRUSH SPRING . PAD - f e l t . WASHER - t h r u s t , .045 . WASHER - t h r u s t , 1/32 . HEAD - drive end . WASHER - t h r u s t , d r i v e end, ,042 . WASHER - t h r u s t , 1/32 . ARMATURE . NUT - t e r m i n a l s t u d . LOCKWASHER - s t u d . WASHER - plain WASHER - insulating . SCREW pole shoe POLE SHOE . FIELD COIL ASSEMBLY

1 1 2 2 2 1 1 2 1 1 AR 1

Ref. No. 21 22 23 24 25 26 27 28 29 30

Part No. 308126 308143 308139 308125 308145 308138

305851 553556 378212

31 32

377304 307396 378178

33 34 35 36 37 38 39 40

305545 204375 204078 204071 204374 204376 204377 204070

204379

1 1 1 2 2 1

Description

&ty .

BUSHING - insulated WASHER - insulating . WASHER plain . STUD t e r m i n a l . TUBE - insulating . INSULATION - field coil . FRAME SEAL SCREW HOUSING AND BUSHING starter drive STARTER DRIVE NUT - Bendix d r i v e GEAR AND SHAFT ASSEMBLY . SLEEVE Bendix d r i v e . S T O P - pinion . SPRING - anti-drift WASHER pinion . SLEEVE . PINION - s t a r t e r d r i v e . SHAFT - s c r e w . THRUST WASHER . C A P - cushion, upper . CUSHION - pinion . SPACER cushion . C A P - cushion, lower

1 1 1 1 1 1 1 1 1

. .

1 1 1 1 1 1 1 1 1 1 1 2

"* 19 2 204381 42 1 20 378468 204378 43 1 1 204380 44 1 **Not s o l d s e p a r a t e l y . *Not Shown FOR GENERATOR EQUIPPED MODELS, SEE PAGES 60-22 AND 60-23 FOR PARTS NOT FOUND HERE INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN B E OBTAINED AS PART O F THE PRECEDING ASSEMBLY a

60-16

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STARTER MOTOR - DELCO-REMY 60DE13,60DEL13, 60DE14 60DG13,60DGL13,60DG14

6 Q D E L 1 4 , 60D115B, 6QDG15B 6 Q D G 1 1 4 , 60DEL15B, 6BDGL151

Ref. No. -

Part NO.

Description

1 379128 ELECTRIC STARTER AS2 3 4 5 6

310009 306488 302471 310010 379321

7 8 9

310017 310016 379319

10 11 12 13 14 15 16 17 18 19 20 21 22 23

310011 310012 310013 310008

310015 310014 302474 306396 130728 379318 379320 310018 309712

SEMBLY COMPLETE BRACKET LOCKWASHER WASHER THRU BOLT COMMUTATOR END HE AD BUSHING THRUST WASHER FIELD COIL ASSEMB LY TERMINAL WASHER plain WASHER - insulating P O L E SHOE FRAME SCREW WASHER - insulating . WASHER - plain LOCKWASHER NUT ARMATURE D.E. FRAME BUSHING INSULATINGSLEEVE

. . . .

. . .

. .

. . . . .

. .

. . . ..

1 ELECTRIC STARTER

ASSEMBLY COMPLETE

Ref. No.

24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Part No.

Description

379323 BRUSH HOLDER ASSEMBLY - insulated 379322 BRUSH PACKAGE SPRING - b r u s h 310019 307342 SCREW 553556 SCREW 378212 DRIVE HOUSING & BUSHING 377304 STARTER DRIVE 305545 . BENDIX DRIVE SLEEVE 204375 . PINION S T O P 204078 ANTI-DRIFT SPRING 204071 WASHER - pinion 204374 . SLEEVE 204376 . STARTER DRIVE PINION 204377 SCREW SHAFT 204070 . THRUST WASHER 204379 . CUSHION CAP - upper PINION CUSHION 204381 204378 . CUSHION SPACER 204380 . CUSHION - cap lower 378178 . GEAR AND SHAFT ASSEMBLY 307396 . BENDIX DRIVE NUT 305851 SEAL

. .

*Not sold s e p a r a t e l y . FOR GENERATOR EQUIPPED MODELS, SEE PAGES 60-22 AND 60-23 FOR PARTS NOT FOUND HERE INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY.

60-17

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JUNCTION BOX and SWITCH PLATE 60DE13,60BEL13, 6QDE14 60DG13,6QDCLl3,6QDG14

6 O D E L 1 4 , 60DE158, 6QDG15B 6 O D G L l 4 , 60DEL150, 60DGL15B

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JUNCTION BOX and SWITCH PLATE 6 0 D E b 1 4 r 60DE156, 6 0 D G 1 5 6 6 8 D G $ 1 4 , 6ODEL15Br 60DGL15B

6 0 B E 1 3 1 6 0 D E b 1 3 16 0 D E 1 4 68DG13,60DGL13,60DG14

Description

Qty.1

Ref. P a r t 1 N o . l NO.

Description

. .

GROMMET, cable SCREW, b a s e t o boat . BASE ASSEMBLY, junction box . . WING NUT, junction box b a s e . SCREW, cable clamp . CLAMP. switch cable . SCREW, switch , CABLE ASSY, switch plate t o junction box . SWITCH AND KEY ASSEMBLY, s t a r t e r NUT, switch . . NUT, face, switch WASHER SWITCH ASSY, choke . . NUT, choke switch . WASHER, switch COVER, switch button . SWITCH PLATE . CABLE ASSEMBLY, choke switch . CONNECTOR CABLE ASSEMBLY, moto to junction box . CABLE CASING

SWITCH PLATE ASSY

PSSEMBLY

.. .. . . .

*Not Shown ? F o r P a r t No. on Generator Equipped Model, s e e page 60-23.

FOR GENERATOR EQUIPPED MODELS, SEE PAGES 60-22 AND 60-23 FOR PARTS NOT FOUND HERE

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

QO -19

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~ O D E I ~ , ~ O D E L ~ ~ , ~ O D E I ~

60DG13,60DGLl3,60DG14

FUEL TANK & PUMP

6 0 ~ ~ ~ ~1O D 4 E,I S B , 6 0 ~ ~ 1 5 ~ 6 O D G L l 4 , 60DELlSB, 60DGLlSB

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~ O D E ~ ~ , ~ O D E6 L0I ~ ,~ 1 4

FUEL TANK & PUMP

60DG13160DGL13160DG14

Ref.

Part

No.

NO.

593191

1 2 3 4 5

377536 305994 552331 304889 305863

Description GASTANKASSEMBLY GAS CAP ASSEMBLY LINK anchor . ANCHOR - g a s cap . SCREW . WASHER

. . . .

&ty

Ref. NO.

Part NO.

1 1 1

30 31

592242 303596

1 4 4

32 33

553164 305872

6 0 D E L 1 4 , 60DE15Bl 6 0 ~ ~ 1 6 0 D G L 1 4 , 60DEL15Bl 60DGL15B

Description

Q~Y

. . NIPPLE AND VALVE . . CLAMP - s m a l l , fuel hose . . PRIMER BULB . HOSE - long, p r i m e r

bulb to connector

1 1 1

YOKE ASSEMBLY

connector s e a l

ASSEMBLY

*Not Shown

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

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GENERATOR-JUNCTION BOX COVERREGULATOR & AMMETER (FOR GENERATOR EQLllPPED MODELS ONLY)

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GENERATOR-JUNCTION BOX COVERREGULATOR AND AMMETER 60DG13,60DGL13,60DG14

Ref No.

* **

NO.

600GL14, 6 0 0 G l S 6 , 6 0 0 0 L 1 5 6

NO.

Description

378346 GENERATOR KIT 305726 . B E L T - g e n e r a t o r 305682 . P U L L E Y - g e n e r a t o r 378048 . GENERATOR ASSEMBLY 130981 . . NUT - shaft 303807 . . LOCKWASHER - shaft 307932 . . SPACER - shaft 306375 . . NUT - t h r u bolt 306482 . . LOCKWASHER - t h r u bolt 378163 . . HEAD ASSEMBLY d r i v e end 308161 . . . SCREW - b e a r i n g retainer 120052 . . . LOCKWASHER retainer 308157 . . . RETAINER - bearing * * . . . HEAD - d r i v e end 306399 . . KEY - Woodruff 378164 . . ARMATURE 378162 . . BEARING - commutator end 307655 . . THRU BOLT 307656 . . THRU BOLT - long 308151 . . COVER - b e a r i n g 308153 . . NUT - t e r m i n a l stud 308154 . . NUT - field t e r m i n a l stud 308164 . . WASHER - s p r i n g 308163 . . WASHER - plain 308162 . . WASHER - plain 308127 . . BUSHING - insulated 308159 . . RIVET - field t e r m i n a l 308128 . . BUSHING - insulated 308148 . . WASHER - insulating 378470 . . STUD - field t e r m i n a l 302105 . . SCREW - b r u s h l e a d 306506 . . LOCKWASHER - b r u s h lead 277745 . . BRUSH SET 308150 . . BRUSH SPRING 308147 . . BRUSH ARM 308158 . . RIVET - b r u s h holder 378471 . . BRUSH HOLDER - ground 308129 . . INSULATION - b r u s h holder 378472 . . BRUSH HOLDER & ARMATURE TERMINAL STUD Not shown Not s o l d separately.

NOTE

Description

378165

. . HEAD - commutator

378473

'308160 I* * 308156 *:

305725 305681 I

307425 307342 302471 306397 306488 304980 304981 377319 304992 302474 304983 130450 304982 305977 304985 304986 377001 378349 305075 307995 307950 305978 378336 378049 304978 306556 120052 377003 377313 303394

end F I E L D COIL ASSEMBLY . . SCREW - pole s h o e . . P O L E SHOE . . DOWEL PIN . . FRAME . SCREW . P U L L E Y - flywheel generator drive . BRACKET - g e n e r a t o r to crankcase . SCREW . WASHER . NUT . WASHER . FUSE 20 a m p . FUSE 4 a m p . CABLE ASSEMBLY regulator . SCREW . WASHER . WING NUT . NUT . WASHER . WASHER - i n n e r . SCREW - s h o r t . SCREW - long . VOLTAGE REGULATOR COVER & TRANSFER regulator and junction box . . TRANSFER - warning . . THUMB SCREW . . RING - retaining . WASHER - o u t e r . AMMETER ASSEMBLY . . BRACKET - a m m e t e r . WASHER . NUT . LOCKWASHER . CABLE - a m m e t e r t o s t a r t e r switch . TERMINAL BLOCK . SCREW

T h e Junction Box, Regulator and Switch P l a t e a r e available a s a n a s s e m b l y , including i t e m s 50 t h r u 74 on t h i s page and i t e m s 1 thru 37 on page 60-19. O r d e r P a r t No. 593280. P r i c e $78.25. FOR OTHER ELECTRICAL PARTS NOT SHOWN HERE, SEE PAGES 60-16, 17, 18 and 19.

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN B E ORDERED SEPARATELY OR IT CAN BE OBTAINED AS P A R T O F T H E PRECEDING ASSEMBLY

60-23

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FILTER-PRIMER

ACCESSORIES

Ref. No.

Description

Description DIAPHRAGM DIAPHRAGM SUPPORT SPRING - p r i m e r WASHER DISC VALVE BODY - f i l t e r and Pump ELBOW - pump inlet FLARE NUT WOOD SCREW CLAMP - hose HOSE SCREW CLAMP CLAMP - hose

16 17 18 19 20 21

PRIMER PUMP KIT F U E L CONNECTOR complete RIVET LOCK - fuel connector SPRING - lock "0" RING - fuel connector NIPPLE YOKE AND THUMB NUT F I L T E R BOWL GASKET - f i l t e r bowl STRAINER ELEMENT P I P E PLUG SCREW PRIMER PUMP HOUSIN( AND PUSH BUTTON HOUSING - p r i m e r pump PUSH BUTTON DISC VALVE

22 23 24 25 26 27 28 29

F o r twin installation the following p a r t s a r e required: 376623 VALVE - shut-off 376624 F U E L LINE 303606 CONNECTOR - fuel

line

*Not Shown

STOP SWITCH Ref. No.

Part No.

Description

Q ~ .Y

S T O P SWITCH ASSEMBLY PLATE - shorting switch CABLE ASSEMBLY a r m a t u r e plate t o connector

1 1

379256 309938 377462

377463

CABLE ASSEMBLY

303806 203529 309939 309940

connector t o shorting switch TUBING - insulating TERMINAL SCREW SPACER

4 5 6 7

1 2 4 2 1

* Not Shown INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE P A R T CAN B E ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

A- 1

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ACCESSORIES

TWO LEVER REMOTE CONTROL

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TWO LEVER REMOTE CON'TROL

Ref.

No.

* 1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

Part No.

Description

593415 SINGLE REMOTE CONTROL ASSEMBLY complete l e s s cables SCREW 308056 308038 SCREW KNOB - shift l e v e r 554219 KNOB - throttle l e v e r 308039 200267 SCREW SPACER - control 308046 housing SCREW - throttle friction 308042 SPRING - detent 308041 SCREW 302859 PIVOT WASHER 308031 378721 SHIFT LEVER THROTTLE LEVER 378720 BUSHING - l e v e r to 308061 housing WASHER - pivot 308029 SPRING WASHER 553766 pivot SCREW 308037 CASING GUIDE - cable 308036 INSERT - casing guide 308035 CASING GUIDE 308034 TRUNNION CAP 308055 593589 HOUSING - shift l e v e r half 378754 DETENT ARM 308053 BUSHING - detent a r m 378718 IDLE STOP AND SCREW 308395 SCREW 308045 SPRING - idle stop RETAINER - idle s t o p 308051 SCREW - i d l e adjustment 308044 308052 WASHER - idle stop Idle adjustment 308043 308062 BUSHING - idle stop HOUSING - throttle half 308028 SCREW 303285 CABLE CLAMP 303222 SPRING C L I P 303226 CASING GUIDE 377850 "0" RING 307063

Qty

1 4 2 1 1 2 1 1 1 2 2 1 1

2 2 2 4 2 2 2 4 1

1 1 1 1 1 1 1 1 1 1

1 4 2 1 2

Ref. No.

Part No.

38 39 40 41 42 43 44 45 46 47

303218 303240 303230 304488 303551

** ** **

308078

ACCESSORIES

Description GROOVE PIN LOCK PIN - shift l e v e r SPRING - shift l e v e r SCREW - cable c l a m p LOCK SCREW SPRING - lock LOCK - throttle LOCK - shift SPACER CLAMP - control cable CABLE ASSY. - 5 ft. CABLE ASSY. - 6 ft. CABLE ASSY. - 7 ft. CABLE ASSY. - 8 ft. CABLE ASSY. - 9 ft. CABLE ASSY. - 10 ft. CABLE ASSY. - 11 ft. CABLE ASSY. - 12 f t . CABLE ASSY. - 13 ft. CABLE ASSY. - 14 ft. CABLE ASSY. - 15 ft. CABLE ASSY. - 16 ft. CABLE ASSY. - 17 ft. CABLE ASSY. - 18 ft. CABLE ASSY. - 19 ft. CABLE ASSY. - 20 ft. TRUNNION CAPS

&ty

1 1 1 5 2 2

1 1 1

5 2 376935 2 376936 2 376937 2 377368 2 377369 377370 2 2 377371 377372 2 2 377373 377374 2 2 377375 2 377376 377377 2 377378 2 377379 2 2 377380 4 t 4 9 309724 NOTE: *Not shown in complete a s s e m b l i e s . **On Cable Assembly P a r t N u m b e r s 376935 t h r u 376937 u s e p a r t s listed below. 48

43 44 45

I I 303324 303241 303556

SPRING - lock LOCK - throttle LOCK - shift

III

NOTE: **On Cable Assembly P a r t N u m b e r s 377368 through 377380 u s e p a r t s l i s t e d below. 43 305738 SPRING - lock 2 44 305736 LOCK throttle. 1 45 305737 1 LOCK - shift 46 307066 SPACER 1

Supplied with c a b l e s equipped with ball trunnion

INDENTION OF A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN B E ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

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ACCESSORIES

FOUR LEVER REMOTE CONTROL

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FOUR LEVER RE:MOTE CONTROL Ref. No.

Part No.

** 592821 1 301992

Description

REMOTE CONTROL DRIVE SCREW - emblem 552292 . EMBLEM - remote con2 trol hous lng 3 303318 . SCREW - control housing to boat - long 4 303717 SCREW - control housing to boat - s h o r t 5 377777 CONTROL HOUSING SHIFT LEVER HALF 6 303223 . NAMEPLATE - forward 7 303224 . NAMEPLATE - neutral 8 303225 . NAMEPLATE - r e v e r s e 9 303229 . BUSHING - lever to cont r o l housing 10 377775 . SHIFT LEVER, DETENT & DET. SPRING ASSY. 11 303234 . . DETENT - control to housing 12 303236 . . SPRING - control housing detent 13 307542 . . CORE PLUG - shift and throttle lever 14 306470 . . LOCKWASHER - shift & throttle - lever knob 15 303228 . . KNOB - shift lever 16 304366 SPACER - control housing 1 6 A 378100 . SEPARATOR & SPACER I 17 377776 . SHIFT LEVER, DETENT & DETENT SPRING ASSY. (1ncl. 11 thru 15) 18 377778 . CONTROL HOUSING AND PIVOT ASSY. - center 19 377183 . THROTTLE LEVER DE TENTANDDETENT SPRING ASSY. (Incl. 11 thru 14) 20 303235 . . KNOB - throttle lever 2 1 377184 . THROTTLE L E V E R . DETENTANDDETENT SPRING ASSY. (Incl. 11, 12, 13, 14 & 20) 22 377252 . CONTROL HOUSING throttle lever half. 23 303220 . NAMEPLATE - f a s t 2 4 303221 . NAMEPLATE - slow 25 303319 . SCREW - control housing - long 26 130448 . SCREW - control housing - short 27 303551 . LOCK SCREW 2 8 305738 . LOCK SPRING 29 305736 LOCK - control cable to steering bracket 30 305737 . LOCK - control cable to cover - s t a r b o a r d 3 1 303317 CLAMP SCREW - cable rack 32 303219 . CLAMP - cable r a c k 33 303238 RACK - control cable TWIN

. .

CLAMP SCREW - casing guide wire . CABLE CLAMP - casing guide wire . CASING GUIDE AND "0" RING ASSEMBLY . . "0" RING - casing guide , GROOVE PIN - lock pin . SHIFT LEVER SPRING . LOCK PIN - shift l e v e r . SPRING C L I P - gear to casing guide . WRENCH - s e t screw . SCREW . CLAMP . STRAP . SCREW . PULLEY ANCHOR AND LOCK PIN ASSY . . GROOVE P I N . . LOCK PIN - steering bracket . . SPRING - steering bracket pin . REPAIR LINK . . PULLEY ANCHOR PULLEY ASSEMBLY CABLE AND CARTON ASSEMBLY - 5 ft. long CABLE AND CARTON ASSEMBLY - 6 ft. long CABLE AND CARTON ASSEMBLY - 7 ft. long CABLE ANDCARTON ASSEMBLY - 8 ft. long CABLE AND CARTON ASSEMBLY - 9 ft. long CABLE ANDCARTON ASSEMBLY - 10 ft. long CABLE AND CARTON ASSEMBLY - 11 ft. long CABLE AND CARTON ASSEMBLY - 1 2 ft. long CABLE ANDCARTON ASSEMBLY - 13 ft. long CABLE AND CARTON ASSEMBLY - 14 ft. long CABLE AND CARTON ASSEMBLY - 15 ft. long CABLE AND CARTON ASSEMBLY - 16 ft. long CABLE ANDCARTON ASSEMBLY - 17 ft. long CABLE ANDCARTON ASSEMBLY - 18 ft. long CALBEANDCARTON ASSEMBLY - 19 ft. long CABLE AND CARTON ASSEMBLY - 20 ft. long , TRUNNION CAPS SPACER - transom plate

2 1 2 1 1 1 1 1

4 1 4 2 4 1 2

1 1 2 1

1 2

1 1 1 1 2 2 4

Description

Qty.

8 4 4

*Order individual cables by length required. **Not Shown ?Supplied with cables equipped with ball trunnion. SEE P b G E

A-6 F O R C A B L E R E P A I R K I T S

S E E P A G E A-7 F O R S T E E R I N G C O U P L E R A S S E M B L I E S

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY O R I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

A-5

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C O N T R O L CABLE REPAIR KITS

ACCESSORIES

FOR CABLES USING BRASS TRUNNION AT MOTOR END O F CABLE

Part No.

Description

376592 304448 304449

FOR CABLES USING NYLON ADJUSTMENT NUT AT MOTOR END O F CABLE

Ref. No.

WY.

TUBE, SEAL AND TRUNNION ASSEMBLY . SEAL . LOCKNUT

Part NO.

Description TUBE AND ADJUSTMENT NUT ASSEMBLY . SEAL . LOCKNUT . ADJUSTMENT NUT . TUBE

377546 1 1

304448 304449 306282 306281

1 2 3 4

WY. 1

1 1 1 1

INDENTED DESCRIPTIONS INDICATE THE PARTS ARE INCLUDED IN THE PRECEDING ASSEMBLY

G E N E R A T O R KlTS 40 H P M O T O R S

60 HP M O T O R S

O r d e r Generator Kit No. 378345 f o r 40 H P m o t o r s . R e f e r t o p a g e s 40-18 and 40-19 f o r exploded view and l i s t of p a r t s included in t h i s kit.

FUEL T A N K

O r d e r Generator Kit No. 378346 for 60 H P m o t o r s . R e f e r t o pages 60-22 and 60-23 for exploded view and l i s t of p a r t s included in t h i s kit.

HOSE

O r d e r p a r t No. 593189 f o r 1962 Fuel T a n k a s s e m bly. Refer t o pages 60-20 and 60-21 f o r exploded view and l i s t of s e r v i c e p a r t s for t h i s fuel tank. T h i s s a m e tank i s u s e d for a l l m o t o r s except t h e 3 HP.

CONNECTORS

O r d e r p a r t No. 377433 for 1962 F u e l Connector, Hose and P r i m e r Bulb Assembly. Refer to p a g e s 60-20 and 60-21 f o r exploded view and l i s t of p a r t s included in t h i s assembly. T h e s a m e a s s e m b l y i s u s e d for all m o t o r s except t h e 3 HP.

CURRENT COUPLER KIT I

[I Description

378849 309030 309029 307935 309027 309028

Ref. NO.

1 CURRENT COUPLER complete . COVER SCREW . . . .

Part NO.

Description

. ,

COVER SUPPORT INSULATOR HEAT SINK DIODE

. . .

LEAD SCREW LEAD - long LEAD - s h o r t LEAD SLEEVE GROMMET MOUNTING SCREW COUPLER BASE

*Not Shown INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY GR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

A-6

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STEERING C O N N E C T O R KITS

T W I N lNSTALLATlON

5 H P T H R U 40 H P

ACCESSORIES

T W I N INSTALLATION

60 H B

Description

TWIN STEERING CONNECTOR KIT PULLEY ASSEMBLY . COUPLER AND TURNBUCKLE ASSY. . . EYEBOLT . . NUT - eyebolt . . TURNBUCKLE . . NUT - coupler to turnbuckle . . COUPLER . ANCHOR AND LOCK PIN ASSEMBLY . . GROOVE PIN . REPAIR LINK . . ANCHOR . . SPRING . KNOB AND LOCK PIN ASSEMBLY

378387 TWIN STEERING CONNECTOR KIT

BUCKLE ASSEMBLY

turnbuckle PIN ASSEMBLY

ASSEMBLY

*Not Shown

SINGLE INSTALLA

O N

ALL M O T O R S

NECTOR KIT

INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

A-7

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STEERING HANDLE KIT

ACCESSOR~ES

Ref. NO.

Part No.

Description HANDLE COMPLETE HANDLE . GEAR & SHAFT - LONG GROOVE PIN , BUSHING . COTTER PIN . NUT . WASHER . SPRING WASHER . SCREW . PLATE

. .

/ I (&a

I I Ref. NO.

Part NO.

Description

1 1 1 1 1 1 1 1 1 1

. . . .

. .

WASHER SPRING BLOCK GRIP SCREW GEAR & SHAFT SHORT SCREW STRAP - GROUND WASHER NUT

RADIO NOISE SUPPRESSION KIT 35 & 40 HP

Description

Ref. No.

Description

. . . .

RADIO NOISE SUPPRESSION KIT . TUBING , SCREW

CLAMP - choke LEAD CHOKE - radio shielding SPARK PLUG

*Not Shown INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

A-8

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MAGNETO RADIO SUPPRESSION KIT 60 HP

Ref. No.

Part No.

Description

Ref. No.

378486 RADIO NOISE

1 2

305021 378523

307786

378509

306409

308204

203529

303806

SUPPRESSION KIT STRAP - motor cable LEAD - lllotor cable t o safety switch CLAMP - capacitor lead CHOKE - radio shielding SCREW CLAMP - choke TERMINAL - knife disconnect SLEEVE

9 10 11 12 13 14 15 16

17 18 19

Part No.

ACCESSORIES

Description LEAD - motor cable to safety switch P L A T E - distributor cover COVER - distributor STUD - cover PLUG AND SCREEN NUT - stud LOCKWASHER SCREW

SCREW RETAINER - high tension lead LEAD - s p a r k plug

*Not shown INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR I T CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

A- 9

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D.C. GENERATOR RADIO SUPPRESSION KIT 35, 40 & 60 HP

ACCESSORI ES

Description RADIO NOISE SUPPRESSION KIT CABLE - motor cover to g e n e r a t o r

AL - generator

. WASHER

. . .

NUT STRAP - g e n e r a t o r l e a d s CONDENSER - g e n e r a t o r

*Not shown INDENTION O F A PART IN THE DESCRIPTION COLUMN INDICATES THAT THE PART CAN BE ORDERED SEPARATELY OR IT CAN BE OBTAINED AS PART O F THE PRECEDING ASSEMBLY

A-10

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STARTER M O T O R PARTS

ACCESSORIES

REF. NO.

DESCRIPTION

SERVICE DETAIL PARTS GALE AUTOLITE P A R T NO. P A R T NO.

STARTER MOTOR ASSEMBLIES GALE AUTOLITE ASSY. NO. MODEL

Bracket-Mounting Lockwasher-SKPF- T h r u Bolt W a s h e r - P l a i n - T h r u Bolt T h r u Bolt

X-1745 A X-1745 A X-1745A 19H5-101 19H5-101 19H5-101 MDO-20 MDO- 120 MDW-20 MDW-21 MDW- 120 MDW-220 MDW-320 MDW-420

Use 204763 Use 204762 Use 204761

Washer-ThrustA r m a t u r e C.E. 1/32 ( a s required)

B r u s h Set

Use Use Use Use Use Use

ORDER F R O M Y O U R PARTS DISTRIBUTOR B Y G A L E P A R T N U M B E R A-1 1

278244 278244 278244 278244 278244 278244

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STARTER MOTOR PARTS (CONTINUED)

ACCESSORIES

REF. NO.

DESCRIPTION

SERVICE DE:TAIL PARTS AUTOLITE GALE P A R T NO. PART NO. MDH- 18 MDH- 1 8 MDH- 1 8 MDH- 18 MDH- 1 8 MDH- 18

B r u s h Springs

Pad

Head Assy., Commutator End

19-36 19-36 19-36 19-35 19-40 19-39

Washer-ThrustA r m a t u r e C.E.

MDH-39 MDH-39

Head-Drive End

22-11 22-11 22-11 22-12 22-12 22-12 22-15 22-14

Washer- ThrustArmature-D.E. 1/32

Armature

Nut-Terminal Stud

Lockwasher-Terminal Stud a n d T h r u Bolt

376850 377248 278024 278023 278245

MDH-42 MDH-42 MDH-42 MDH-42 MDH-42 MDH-42

Felt

Washer-Thrust Armature-D. E. .042

STARTER MOT GALE ASSY. NO.

204588 204588 204588 204588 204588 204588 204588 204589 204589 204589 204589 204589 204589 204589 278188 278160 278161 278240 278241 278241 303932 303932 303932 303932 303932 303932 303932 306396 306396

MDO-38 MDO-38 MDO-38 MDO-38 MDO-38 MDO-38 MDH-37 MDH-37 MDH-37 MDH-37 MDH-37 MDH-37 MDO-2006 MDO-2106 16-72 16-76 16-80 16-79 X-3275 X-3275 X-3275 k-3275 X-3275 X-3275 43-7 43-7

376850 377248 378024 278023 278245 278232 378674 376850 377248 278024 278023 278245 278232 378674 376850 377248 278024 278023 278245 278232 378674 376850 377248 278024 278023 278245 278232 378674 376850 377248

MODEL MDO-4002M MDO-4003M MDW-4001M MDW-4102M MDW-4103M MDW-4104M MDW-4204M MDO-4002M MDO-4003M MDW-4001M MDW-4102M MDW-4103M MDW-4104M MDW-4204M MDO-4002M MDO-4003M MUW-4102M MDW-4001M MDW-4103M MDW-4 104M MDW-4204M MDW-4103M MDW-4104M MDW-4204M MDO-4003M MDW-4001M MDW-4103M MDO-4002M MDW-4102M MDW-4104M

MDO-4002M MDO-4003M MDW-4001M MDW-4102M MDW-4103M MDW-4104M MDW-4204M MDO-4002M MDO-4003M MDW-4001M MDW-4 102M MDW-4103M MDW-4104M MDW-4204M MDO-4002M MDO-4003M MDW-4001M MDW-4102M MDW-4103M MDW-4104M MDW-4204M MDO-4002M MDO-4003M MDW-4001M MDW-4102M MDW-4103M MDW-4104M MDW-4204M MDO-4002M MDO-4003M

Use Use Use Use

278243 278243 278243 278242

Use Use Use Use Use Use

278238 278238 278238 278236 278236 278236

Use 278240 Use 278241

ORDER FROM YOUR PARTS DISTRIBUTOR BY GALE PART NUMBER A-1 2

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STARTER MOTOR PARTS (CONTINUED) REF. NO.

DESCRIPTION

Washer-PlainT e r m i n a l Stud-Outer

Washer- Insulating T e r m i n a l Stud-Outer

Screw-Pole Shoe

P o l e Shoe

F i e l d Coil, Stud & Insulating Tube Assy.

SERVICE DETAIL PARTS AUTOLITE GALE P A R T NO. P A R T NO. 306396 306396 306396 306396 306396 308140 308140 308140 308140 308140 308140 308140 308142 308142 309142 308142 308142 308142 308142 308135 308135 308135 308135 308135 308135 308135

43-7 43-7 43-7 43-7

378469 378468 378466

20-57 20-58 20-59 20- 60 20-61 20-62

SSA-43A SSA-43A SSA-43A SSA-43A SSA-43A SSA-43A MAK-49A MAK-49A MAK-49A MAK-49A MAK-49A MAK-49A 19x1521 19x1521 19x1521 19x152 1 19x1521 19x152 1

* * 22

Bushing-InsulatedT e r m i n a l Stud

Washer-InsulatingT e r m i n a l Stud-Inner

Washer-PlainT e r m i n a l Stud-Inner

Stud-Terminal

378467 378469 308126 308126 308126 308126 308126 308126 308126 308143 308143 308143 308143 308143 308143 308143 308139 308139 308139 308139 308139 308139 308139 308136 308136 308136 308136 308125 308125 308125

STARTER MOTOR ASSEMBLIES GALE AUTOLITE ASSY. NO. MODEL 278024 278023 278245 278232 378674 376850 377248 278024 278023 278245 278232 378674 376850 377248 278024 278023 278245 278232 378674 376850 377248 278024 278023 278245 278232 378674

MDW-4001M MDW-4102M MDW-4103M MDW-4 104M MDW-4204M MDO-4002M MDO-4003M MDW-400 1M MDW-4102M MDW-4103M MDW-4104M MDW-4204M MDO-4002M MDO-4003M MDW-4001M MDW-4102M MDW-4103M MDW-4104M MDW-4204M MDO-4002M MDO-4003M MDW-400 1M MDW-4 102M MDW-4103M MDW-4104M MDW-4204M

278232 278245 376850 377248 278024 278023 378674 376850 377248 278024 278023 278245 278232 378674 376850 377248 278024 278023 278245 278232 378674 376850 377248 278024 278023 278245 278232 378674 376850 377248 278024 278023 278245 278232 378674

MDW-4 104M MDW-4103M MDO-4002M MDO-4003M MDW-4001M MDW-4102M MDW-4204M MDO-4002M MDO-4003M MDW-4001M MDW-4102M MDW-4103M MDW-4 104M MDW-4204M MDO-4002M MDO-4003M MDW-4001M MDW-4102M MDW-4103M MDW-4 104M MDW-4204M MDO-4002M MDO-4003M MDW-4001M MDW-4 102M MDW-4103M MDW-4104M MDW-4204M MDO-4002M MDO-4003M MDW-4001M

MDO-43 MDO-43 MDO-43 MDO-43 MDO-43 MDO-43 MDO-42 MDO-42 MDO-42 MDO-42 MDO-42 MDO-42 MDO-53 MDO-53 MDO-53 MDO-53 MDO-53 MDO-53 MDO-22 MDO-22 MDO-22 MDO-22 MDW-22 MDW-22

ACCESSORlES

:5!zE5

MDW-4204M

p p

*Not sold separately.

Contact Autolite Dealer f o r s e r v i c e on t h e s e p a r t s .

ORDER FROM YOUR PARTS DISTRIBUTOR BY GALE PART NUMBER A-1 3

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STARTER M O T O R PARTS (CONTINUED)

ACCESSORIES

REF. NO.

DESCRIPTION

SERVICE DETAIL PARTS I AUTOLITE GALE P A R T NO. P A R T NO.

Tube-InsulatingField Lead

VRB-27C VRB-27 C VRB-27J VRB-27 J VRB-27L VRB-27L

Insulation- F i e l d Coil

MDO-52 MDO-52 MDO-52 MDO- 52 MDO-52 MDO-52

ASSY. NO.

OR ASSEMBLIES AUTOLITE MODEL

Frame Nut-Thru Bolt

*Not s o l d s e p a r a t e l y .

X-3075 X-3075 X-3075 X-3075 Contact Autolite D e a l e r f o r s e r v i c e o n t h e s e p a r t s .

O R D E R F R O M Y O U R PARTS DISTRIBUTOR B Y G A L E P A R T N U M B E R A-14

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GENERATOR PARTS

1 1 REF. NO.

DESCRIPTION

Pulley

Nut-Armatureshaft

Lockwasher-Armature Shaft

ACCESSORIES

SERVICE DETAIL PARTS I AUTOLITE GALE P A R T NO. P A R T NO.

GENERATOR ASSEMBLY 1 AUTOLITE GALE ASSY. NO. MODEL

305415 305415 305415 305415

None None None None

305411 305411 305411 305411

None None None None

ORDER F R O M Y O U R PARTS DISTRI,BUTOR BY GALE PART N U M B E R A-15

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GENERATOR PARTS (CONTINUED)

ACCESSORIES

NO. REF.

DESCRIPTION

SERVICE DETAIL PARTS GALE I AUTOLITE PART NO. PART NO.

Spacer-Armature Shaft D. E.

307932 307932 307932 307932

GJG27 GJG27 GJG27 GJG27

Nut-Thru ~olt-Hex-1/4-20

308155 308155 306375 306375

3x3075 8x3075 8x3075 8x3075

Lockwasher-Thru Bolt

308152 308152 306407 306482

XI272 XI272 X1745A X1745A

Head Assy.-Drive End

277744 277744 378163 378163

GJG1003 GJG1003 14-41 14-41

Screw-Retainer Brg.

Lockwasher-Retainer Screw

Retainer-Bearing D.

Head-Drive End

Key -Woodruff #2

Armature

Bearing-C.E. Head

Thru Bolt

Thru Bolt-Long

307656

GENERATOFl ASSEMBLY GALE 1AUTOLITE MODEL

GJG520

*Contact Autolite Dealer for s e r v i c e on these parts.

ORDER FROM YOUR PARTS DISTRIBUTOR BY GALE PART NUMBER

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GENERATOR PARTS (CONTINUED)

ACCESSORIES

REF. NO.

SERVICE DETAIL PARTS GENERATOR ASSEMBLY I AUTOLITE I GALE I AUTOLITE GALE DESCRIPTION

Nut-Armature Terminal Stud-Hex $10-32

Nut-Field Terminal Stud-Hex $8-32

Washer-Spring C.E. Head Washer-Plain- Field Terminal

Washer-Plain-Armature Terminal

Bushing-InsulatedTerminal Studs

Rivet-Field Terminal

Bushing-InsulatedField Terminal & Brush Holder Rivet Washer-Insulating Terminal Rivet

Stud- Field Terminal

Screw-Brush Lead

Lockwasher-Brush Lead Screw #6

Brush Set 1J ORDER FROM YOUR PARTS DISTRIBUTOR BY GALE PART NUMBER

A-17

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GENERATOR PARTS (CONTINUED)

ACCESSORIES

REF.

NO.

DESCRIPTION

Brush Springs

T e r m i n a l Stud Head-Commutator End

SERVICE DETAIL PARTS AUTOLITE GALE PART NO. PART NO.

GENERATOR ASSEMBLY AUTOLITE GALE MODEL ASSY. NO.

277745 277745

11-31 11-31

378160 378048

GJG4003M GJG4004M

308150 308150 308150 309150

GJG37 GJG37 GJG37 GJG37

377005 377315 378160 378048