221 - 2 TONNE POWERSWIVEL Thwaites Ltd Leamington Spa Warwickshire CV32 7NQ Tel +44 (0)1926 422471 Fax +44 (0)1926 450458 www.thwaitesdumpers.co.uk
FROM VIN No. DATED VIN No. ENGINE BUILD No. PAYLOAD SKIP TRANSMISSION TYPE PREFIX No. © Thwaites Limited 2001 T0412 - 221 Parts Book
A1970 8th JANUARY 2003
A __ __ __ __ 3TNE82A-EWA
2 TONNE POWERSWIVEL MANUAL
MACH 221 02
221 - 2 TONNE POWERSWIVEL MACHINE IDENTIFICATION Fig. 1
Fig. 2
Serial Numbers Note machine serial numbers. Always quote them in communication with Thwaites dealer or Head Office. Model Type (Fig 1.) Vin Nยบ (Fig. 1) Engine Serial Nยบ (Fig. 2) Axle Serial Nยบ (Fig. 3)
Fig. 3
Fig. 4 Gearbox Nยบ (Fig. 4) Transfer Box Nยบ (Fig. 5)
Fig. 5
Front Rear
221 - 2 TONNE POWERSWIVEL VEHICLE IDENTIFICATION NUMBER - (VIN) Thwaites have now adopted the international identification system known as VEHICLE IDENTIFICATION NUMBER normally referred to as VIN.
When ordering replacement spares it is important that the model or MACH number is used to identify the correct parts manual.
SLC M221 ZZ101A1970* The year of manufacture:
SLC M221 ZZ101A1970* The Machine Parts Manual issue level denoted by the two digit Prefix Number:
SLC M221 ZZ101A1970* The VIN number incorporates a number of security features and also the machine model and individual serial number. Important note:
Do not use this parts manual to order replacement spares if the prefix level of your machine is higher than the number quoted at the front of this parts manual.
The unique machine serial number:
SLC M221 ZZ101A1970* Please ensure that these numbers are quoted in all correspondence with your Thwaites distributor.
221 - 2 TONNE POWERSWIVEL REAR COVER ASSEMBLY
REAR CHASSIS ASSEMBLY
SEAT ASSEMBLY
ENGINE COVER ASSEMBLY
SKIP & SUB CHASSIS
FRONT CHASSIS ASSEMBLY
CLUTCH PEDAL ASSEMBLY
BRAKE PEDAL ASSEMBLY
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7
PAGE 8
BRAKE CIRCUIT
LEG GUARD ASSEMBLY
THROTTLE ASSEMBLY
KINGLINK ASSEMBLY
BATTERY BOX ASSEMBLY
DASH PANEL ASSEMBLY
STEERING ASSEMBLY
ENGINE HARNESS
20 01
PAGE 9
PAGE 10
PAGE 11
PAGE 12
PAGE 13
PAGE 14
PAGE 15
PAGE 16
HYD. TANK ASSEMBLY
HYD. CIRCUIT CONTROLS
TIPPING VALVE ASSEMBLY
SLEW RAM & CROSS RELIEF
TIPPING RAM ASSEMBLY
STEERING RAM ASSEMBLY
ENGINE - OIL FILTER ASSY.
ENGINE ACCESSORIES
PAGE 17 & 18
PAGE 19 & 20
PAGE 21
PAGE 22
PAGE 23
PAGE 24
PAGE 25
PAGE 26
221 - 2 TONNE POWERSWIVEL ENGINE MOUNTINGS
CLUTCH ASSY. & HYD. PUMP
G/BOX - FORKS & HOUSING
GEARBOX INTERNAL
AIR CLEANER ASSEMBLY
FUEL TANK ASSEMBLY
RADIATOR & FIXINGS
RAD. SEALS & FIXINGS
PAGE 27
PAGE 28
PAGE 29 & 30
PAGE 31
PAGE 32
PAGE 33 & 34
PAGE 35
PAGE 36
EXHAUST SYSTEM
FRONT AXLE MAIN CASE
FRONT AXLE DIFF ASSEMBLY
FRONT AXLE HUB & ARM
PROPSHAFTS
HANDBRAKE ASSEMBLY
REAR AXLE MAIN CASE
REAR AXLE DIFF ASSEMBLY
PAGE 37
PAGE 38
PAGE 39
PAGE 40
PAGE 41
PAGE 42
PAGE 43
PAGE 44
WHEEL ASSEMBLY
OPTIONAL EXTRAS
TRANSFER BOX
O
PT
IO
N
A
L
EX
TR
A
S
REAR AXLE HUB & ARM
PAGE 45
PAGE 46
PAGE 47 & 48
PAGE 49
MODIFICATIONS & ADDITIONS
*
DENOTES MODIFICATION
PAGE 50
221 - 2 TONNE POWERSWIVEL REAR COVER ASSEMBLY
1 2
3 4
19
7
17 5
6 18 15
16
10
8 9
11
14 3
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
T101102 T14910 T100867 T11316 T101345 T16477 T13911 T10431 T100156 T11315 T100155 T101100 T100470 T14748 T14283 T6075 T6668 T17507 T17508
REAR CHASSIS COVER ASSY STOVER NUT PLAIN WASHER BOLT RETAINING STRAP BOLT FLAT WASHER NUT TOWING PIN BOLT TOWING JAW TOWING BRACKET BOLT PLAIN WASHER PHILIDAS NUT LYNCH PIN WASHER LOCKING PIN CHAIN CHAIN SLEEVE
1.0 6.0 12.0 4.0 2.0 1.0 2.0 1.0 1.0 2.0 1.0 1.0 4.0 8.0 4.0 1.0 2.0 1.0 1.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
2
Rear Cover Assembly - Phase 3
14
13
12
PAGE 1
221 - 2 TONNE POWERSWIVEL 6
7
1
1 2
8
14
REAR CHASSIS ASSEMBLY
2
2
3 4
15 16 5
17 2
6 8
10
19 20
Rear Chassis Assembly - Phase 3
13
11
1 11
18
11
12
12
11
7
9
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
T20618 T17184 T8128 T101004 T101103 T14078 T101352 T14283 T101116 T7466 T15819 T13064 T100147 T101101 T16476 T13911 T16481 T16505 T101567 T17123
SET SCREW HEAVY DUTY WASHER WASHER FLOORPLATE REAR CHASSIS BOLT ROPS MOUNTING COVER PLATE PHILIDAS NUT MUDGUARD ASSY LH SET SCREW PLAIN WASHER NUT STEP MUDGUARD ASSY RH SET BOLT FLAT WASHER NYLOC NUT SET BOLT ANTI SLIP MAT GROMMET
9.0 11.0 1.0 1.0 1.0 6.0 2.0 6.0 1.0 6.0 12.0 4.0 2.0 1.0 2.0 4.0 2.0 4.0 4.0 1.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
18
13
1
PAGE 2
221 - 2 TONNE POWERSWIVEL 1 5
3
SEAT ASSEMBLY
6
4
7
8
2
19 20 18
21
17
22 6
16
16
21 24
9
23
10
15 6
Seat Assembly - Phase 3
20
11
14
12
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
T100024 T52524 T51918 T51919 T51920 T51928 T51936 T52525 T52530 T51927 T52529 T51929 T51930 T52536 T52531 T52526 T52527 T51921 T12971 T9345 T12973 T13457 T12832 T12972
SEAT-MSG20 C/W BELTS SEAT CUSHION VINYL UPHOLSTERED BACK REST PLATE SCREW SET FRAME KIT BLANKING COVERS SEAT PAN OUTER SWING ARM SCREW & WASHER SET INNER SWING ARM SLIDE RAIL KIT SLIDE RAIL SEAT BELT SHOCK ABSORBER REPAIR KIT SUSPENSION COVER LEVER BUTTON HEAD SCREW WASHER PLAIN WASHER NYLOC NUT DOME HEAD SCREW SPRING WASHER
Qty 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 4.0 4.0 2.0 2.0 2.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
13
PAGE 3
221 - 2 TONNE POWERSWIVEL 1
2
ENGINE COVER ASSEMBLY
3 6
7
4 9
8
13
1
14
12 11
5
32
10
14 2 3 15 16
23 22
Engine Cover Assembly - Phase 3 - mk2
31
23
24
30
17 22
25
20
19
26
2 17
28 22 29
18
18 21
27
6
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10 11 12 13* 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32*
T12971 T12973 T13457 T100211 T100216 T10734 T100287 T100266 T100286 T100265 T50479 T100477 T101780 T16586 T101104 T101249 T9775 T12972 T100610 T100214 T16505 T13911 T16492 T100569 T100289 T100975 T101347 T16477 T16481 T100911 T100570 T101779
BUTTON HEAD SCREW PLAIN WASHER NYLOC NUT LOCK ASSY RENCOL HANDLE H/DUTY WASHER SPRING LOCK PLUNGER WELDED LOCK ASSY COMPARTMENT LOCK SWITCH KEY GRUB SCREW HINGE RH (WITH GREASE NIPPLE) GREASE NIPPLE - STRAIGHT ENGINE COVER SEAL NUT SPRING WASHER GAS STRUT RUBBER BUFFER SET BOLT FLAT WASHER DOME HEAD SCREW TIPPING GAITER RETAINING PLATE TIPPING LEVER GAITER CROSS BRACE BEACON STORAGE BRACKET BOLT NYLOC NUT GAITER HANDBRAKE GAITER RETAINER HINGE LH (WITH GREASE NIPPLE)
16.0 22.0 16.0 1.0 1.0 5.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 6.0 6.0 2.0 2.0 4.0 13.0 9.0 1.0 1.0 1.0 1.0 2.0 2.0 1.0 1.0 1.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
PAGE 4
221 - 2 TONNE POWERSWIVEL SKIP & SUB CHASSIS
6
1 2
5 4
3
7
10
3 9
9 11 14
12
13
8
15 16 17
18
19
21
Skip and Sub Chassis - Phase 3
20
22 23 20
22 24 23
24
25
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
T100995 T100099 T16505 T10734 T13064 T101000 T12509 T100404 T17306 T13739 T100384 T19809 T14283 T100235 T14909 T100867 T100581 T100578 T100303 T100386 T14910 T100029 T100961 T9927 T9928 T7245/1 T7245/2 T7245/3 T7245/4 T7245/5 T100959
SKIP PIVOT PIN CIRCLIP SET BOLT H/DUTY WASHER NUT SKIP NUT BOLT PLAIN WASHER PHILIDAS NUT ANTI-LUCE FITTING WASHER PHILIDAS NUT SKIP PROP ASSY BOLT PLAIN WASHER SKIP STOP SKIP PAD SPACER 3mm SKIP PAD SPACER 5mm SKIP PAD SPACER 10mm STOVER NUT BUSH SWIVEL SKIP SUB FRAME BOLT DURLOCK DURLOCK NUT .003 SHIM .005 SHIM .010 SHIM .020 SHIM .030 SHIM SLEW RING
2.0 2.0 3.0 2.0 2.0 1.0 2.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 2.0 A/R A/R A/R 2.0 2.0 1.0 20.0 20.0 A/R A/R A/R A/R A/R 1.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
19 20 21 22 23 24
25
PAGE 5
221 - 2 TONNE POWERSWIVEL 3
4
15
5 2 10 11
32
31
25
Front Chassis - Powerswivel - Phase 3
30
28
16
7 6
1
9
8
17 12 13
18
19 14
20
25 26
24
FRONT CHASSIS ASSEMBLY
8
23 21
8
9
22
23 24 26 25 29
33
30
25
27 28
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
T19465 T18186 T16476 T13911 T10431 T101036 T100310 T17306 T13739 T101035 T10012 T16505 T10734 T13064 T101019 T101003 T16586 T100099 T100866 T100865 T100459 T101487 T14748 T14078 T15830 T100700 T100980 T18059 T101021 T13910 T101022 T101410 T100958
CHAIN SLEEVE PIN RETAINING CHAIN SET BOLT FLAT WASHER NUT CHASSIS LOCK PIN ASSY BOLT PLAIN WASHER PHILIDAS NUT CHASSIS LOCK BAR ASSY LINCH PIN SET BOLT H/DUTY WASHER NUT PIVOT PIN LATCH ASSY GREASE NIPPLE CIRCLIP PLAIN NUT SET SCREW BOLT LATCH PLATE PLAIN WASHER BOLT FLAT WASHER DOME HEAD SET SCREW MUDGUARD SUPPORT BRKT LH RUBBER MUDFLAP MUDGUARD LH PHILIDAS LOCKNUT MUDGUARD SUPPORT BRKT RH MUDGUARD RH FRONT CHASSIS
2.0 1.0 2.0 4.0 2.0 1.0 1.0 6.0 3.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 6.0 6.0 12.0 6.0 1.0 2.0 1.0 6.0 1.0 1.0 1.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
PAGE 6
221 - 2 TONNE POWERSWIVEL CLUTCH PEDAL ASSEMBLY 23
24
25
1 26 2
22 21 18
2
19 19 18
3
4
20 5
17
14
16 15
3
Clutch Pedal Assemly - Phase 3
14 4
13 12
6
6
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
T100093 T100110 T12694 T9775 T100672 T20618 T15819 T13064 T100984 T13362 T10734 T13321 T11440 T13289 T100223 T11439 T11447 T6702 T6951 T100789 T7026 T100096 T16477 T13911 T14837 T10431
PEDAL BUSH SET SCREW NUT CLUTCH PEDAL BRKT SET SCREW PLAIN WASHER NUT PEDAL MOUNTING BRKT SPRING WASHER H/DUTY WASHER SET SCREW WASHER MICRO SWITCH BACKING PLATE MICRO SWITCH SPRING WASHER NUT SPLIT PIN CLEVIS PIN CLUTCH CABLE SPRING PEDAL SHAFT BOLT FLAT WASHER SPRING WASHER NUT
Qty 1.0 2.0 2.0 2.0 1.0 4.0 4.0 2.0 1.0 2.0 2.0 2.0 2.0 2.0 1.0 2.0 2.0 2.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
7
10
8
11 9
PAGE 7
221 - 2 TONNE POWERSWIVEL BRAKE PEDAL ASSEMBLY 17
18
19
20
1
2
16 15 2
11 7 5
10A
11 3
14
12 11
Brake Pedal Assembly - Phase 3
10
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 10A 11 12 13 14 15 16 17 18 19 20
T100093 T100110 T100351 T20618 T15819 T13064 T13362 T10734 T100984 T100399 T52799 T12509 T100083 T100084 T7466 T100318 T100096 T16477 T13911 T14837 T10431
PEDAL BUSH MASTER CYLINDER MTG BRKT SET SCREW PLAIN WASHER NUT SPRING WASHER H/DUTY WASHER PEDAL MOUNTING BRKT MASTER CYLINDER (SINGLE) SEAL KIT NUT FORK END SPRING CLEVIS PIN SET SCREW BRAKE SPRING PEDAL SHAFT BOLT FLAT WASHER SPRING WASHER NUT
Qty 1.0 2.0 1.0 6.0 7.0 2.0 5.0 2.0 1.0 1.0 1.0 3.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
4 13 9
5 6 4 7
4
5
7
8
PAGE 8
221 - 2 TONNE POWERSWIVEL 1
2
3
BRAKE CIRCUIT - MANUAL
19
16 17
16
18
4 5
15
16
13
6
14
8
Brake Circuit - Manual - Phase 3
12
9
10
7
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
T10917 T13911 T16481 T100402 T100691 T100747 T16610 T11452 T16612 T16613 T20929 T101306 T100701 T10940 T100702 T8942 T11243 T100697 T101305
SET BOLT FLAT WASHER NYLOC NUT RESERVOIR HOSE CLIP BRAKE HOSE BOLT PIPE CLIP PLAIN WASHER NYLOC NUT BRAKE PIPE BRAKE PIPE ADAPTOR HYDRAULIC WASHER BRAKE PIPE NYLOC NUT FLEXIBLE BRAKE HOSE BRAKE B/H UNION BRAKE PIPE
Qty 2.0 4.0 2.0 1.0 2.0 1.0 2.0 2.0 2.0 2.0 1.0 1.0 1.0 1.0 1.0 3.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
11
PAGE 9
221 - 2 TONNE POWERSWIVEL 1
3
LEG GUARD ASSEMBLY
2 6
4
2 7
5
22
8
11
10
13 15
21 Leg Guard Assembly - Phase 3
12
14
14
10 11
17 9
9
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
T100315 T13911 T100506 T100320 T100300 T16492 T100540 T52795 T10917 T14837 T15830 T100159 T20618 T17184 T16505 T12694 T9345 T13457 T100699 T0418 T10431 T101015
SCREW FLAT WASHER CLAMPING STRIP SEALING GASKET STEERING COLUMN GROMMET DOME HEAD SCREW SPLASH GUARD E J TRIM SET BOLT SPRING WASHER FLAT WASHER INNER LEG GUARD SET SCREW HEAVY DUTY WASHER SET BOLT SET SCREW WASHER NYLOC NUT RETAINING CABLE OPERATOR MANUAL NUT LEG GUARD ASSY
Qty 4.0 8.0 1.0 1.0 1.0 4.0 1.0 1.0 4.0 4.0 6.0 1.0 3.0 5.0 2.0 1.0 4.0 1.0 1.0 1.0 2.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
16 19 20
18
PAGE 10
221 - 2 TONNE POWERSWIVEL THROTTLE ASSEMBLY
15 16
1
2 3
17
4
18 4
6 7
5
5
8
9
Throttle Assembly - Manual - Phase 3
10
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
T18931 T16477 T13911 T16481 T10431 T14837 T16192 T100629 T6744 T6970 T16612 T101273 T12972 T7465 T14152 T9775 T101032 T15830 T18452 T101139 T100353
ACCELERATOR PEDAL BOLT FLAT WASHER NYLOC NUT NUT SPRING WASHER AMEL END THROTTLE CABLE SPLIT PIN ANCHOR PIN PLAIN WASHER THROTTLE REACTION BRKT SPRING WASHER SET SCREW BOLT NUT THROTTLE STOP FLAT WASHER SPRING THROTTLE SPRING BRKT BOLT
Qty 1.0 2.0 2.0 3.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 3.0 2.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
11 12
20 19 14
13
21 13
PAGE 11
221 - 2 TONNE POWERSWIVEL KINGLINK ASSEMBLY
4 5 6 2 3
1
16 9 19 6
Kinglink Assembly - Phase 2
12
6
7
Description
1 2 3 4 5 6 7 8 9 10 11 12* 13* 14 15 16 17 18 19
T52796 T16505 T12509 T100593 T6768 T10160 T11811 T10143 T7695 T16588 T100527 T101725 T101724 T100268 T101037 T10331 T100727 T100390 T16586
KINGLINK ASSEMBLY SET BOLT NUT TOP PIVOT BOLT WASHER RUBBER DUST SEAL WASHER NUT WASHER GREASE NIPPLE LOWER BEARING CAP BOLT NYLOC NUT SPHERICAL BEARING BOTTOM PIVOT PIN LOCKNUT GREASE PIPE GREASE NIPPLE ASSEMBLY GREASE NIPPLE
Qty 1.0 2.0 2.0 2.0 2.0 4.0 2.0 2.0 1.0 1.0 1.0 4.0 4.0 1.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
14
8 17
Part No.
10
11
13
Item
6
18 15
PAGE 12
221 - 2 TONNE POWERSWIVEL 2
3
4
1 23 6
22 5
7
8
9
20
21
19
10 18
7 8
7
6
Battery Box Assembly - Manual - Phase 3
17 7
8
14
8
12
15
BATTERY BOX ASSEMBLY Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10 11* 12 13 14 15 16 17 18 19 20 21 22 23
T16611 T16612 T16613 T20846 T52600 T9775 T12972 T12973 T16538 T100967 DELETED T13457 T100992 T9345 T12694 T101092 T7465 T11673 T100665 T101279 T101278 T101280 T9164
SCREW PLAIN WASHER NYLOC NUT BATTERY ISOLATOR SWITCH KEY NUT SPRING WASHER PLAIN WASHER HOURMETER BATTERY
2.0 4.0 2.0 1.0 1.0 5.0 8.0 9.0 1.0 1.0
EA EA EA EA EA EA EA EA EA EA
NYLOC NUT BATTERY TRAY WASHER SET SCREW BATTERY CLAMP SET SCREW SET BOLT EARTH LEAD BATTERY NEGATIVE CABLE BATTERY POSITIVE CABLE ISOLATOR CABLE NYLON CLIPS
4.0 1.0 4.0 4.0 2.0 2.0 1.0 1.0 1.0 1.0 1.0 A/R
EA EA EA EA EA EA EA EA EA EA EA EA
16 13 12 8 14
15
PAGE 13
221 - 2 TONNE POWERSWIVEL 4
DASH PANEL ASSEMBLY
1
31
2
5
3
6 13
7
14
15 16
14
11 12
9
8
17
15
20
18
10
Dash Panel Assembly - Manual - Phase 3
19
23
21
22 27 28 25
24 25
22
26
29 26
22
21
20 30
22
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
T101127 T13911 T100315 T52302 T100635 T101131 T101133 T52447 T100902 T52307 T50479 T52311 T52448 T52446 T52304 T52445 T52303 T101128 T101135 T101129 T101134 T16612 T101125 T52724 T16610 T16613 T52725 T52726 T100445 T101138 T101099
PANEL FLAT WASHER SCREW HORN PUSH CONSOLE DECAL CIRCUIT BREAKER 18A CIRCUIT BREAKER SPLASHGUARD BLANKING GROMMET BUZZER IGNITION SWITCH STARTER SWITCH KEY INDEX PLATE MOUNTING PANEL GASKET SWITCH MOUNTING PANEL SWITCH BLANK SEAL BEACON SWITCH SWITCH BLANK LED MODULE SCREW RELAY SCREW PLAIN WASHER DASH PANEL HARNESS DIODE CH. HEAD SCREW NYLOC NUT GLOW PLUG - TIMER STOP SOLENOID - TIMER IGNITION BACKING PLATE DASH PANEL LINK WIRE DASH PANEL
Qty 1.0 4.0 4.0 1.0 1.0 2.0 2.0 4.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 1.0 1.0 1.0 4.0 2.0 4.0 6.0 1.0 1.0 2.0 2.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
PAGE 14
221 - 2 TONNE POWERSWIVEL STEERING ASSEMBLY 1
3 2
4 5
6 11 7 8 9 Steering Assembly - Manual - Phase 3
10
12 18
13
17
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
T100496 T52520 T50541 T100690 T6765 T52517 T100015 T7466 T13362 T15819 T51661 T5637 T100392 T13606 T18781 T52378 T18602 T18601 T51662 T5596 T13936 T11165
STEERING WHEEL & CAP SPINNER KNOB CENTRE CAP NYLOC NUT WASHER END CAP STEERING COLUMN SET SCREW SPRING WASHER PLAIN WASHER SEAL KIT BONDED SEAL ADAPTOR ADAPTOR STEERING/PRIORITY VALVE SCREWS PRIORITY VALVE STEERING VALVE SEAL KIT HYDRAULIC SEAL ADAPTOR ADAPTOR
Qty 1.0 1.0 1.0 1.0 1.0 1.0 1.0 4.0 4.0 4.0 1.0 3.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 2.0 2.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
14 16
12
12 15
22 21
20 20
21
19
PAGE 15
221 - 2 TONNE POWERSWIVEL ENGINE HARNESS 5
4
11 6
3
1
2 7
8
10
9
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11
T101121 T100017 T10917 T13911 T14837 T10431 T9914 T10734 T13362 T7466 T9164
ENGINE HARNESS HORN SET BOLT FLAT WASHER SPRING WASHER NUT HOSE CLIP H/DUTY WASHER SPRING WASHER SET SCREW NYLON CLIPS
Qty 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 A/R
U/M EA EA EA EA EA EA EA EA EA EA EA
Engine Harness - Manual - Phase 3
2001
PAGE 16
221 - 2 TONNE POWERSWIVEL HYDRAULIC TANK ASSEMBLY
1
3 4 5
8
2
6 10 11
40 39
9
7 12
13 37
38
36
10
16
14
17
15 35
Hydraulic Tank - Manual - Phase 3
34
33
18
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
T101083 T101097 T52624 T52625 T52626 T52627 T52286 T52628 T52629 T52598 T15819 T53135 T53113 T101084 T52495 T52496 T5594 T101240 T101085 T52282
HYD TANK ASSY FILLER/FILTER CAP SPRING SEAL FILTER CLIP HYDRAULIC ELEMENT LOWER CASING SEAL FIXING BOLT PLAIN WASHER FILTER HEAD GASKET FILTER SEALING PLATE FILTER SEALING GASKET FILLER / BREATHER HYD SEAL SUCTION STRAINER LEVEL INDICATOR DRAIN PLUG
Qty 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 6.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
32 21
31 25
19
22 20 24 26
22 27 30
25
29 28
23 24 26
PAGE 17
221 - 2 TONNE POWERSWIVEL HYDRAULIC TANK ASSEMBLY
1
3 4 5
8
2
6 10 11
40 39
9
7 12
13 37
38
36
10
16
14
17
15 35
Hydraulic Tank - Manual - Phase 3
34
33
18
Item
Part No.
Description
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
T52588 T100214 T101168 T9345 T12972 T9775 T16481 T13911 T16476 T101381 T101383 T5596 T13936 T13064 T100323 T100372 T10734 T17963 T8014 T5594
FIBRE WASHER RUBBER BUFFER TANK MOUNTING SPACER WASHER SPRING WASHER NUT NYLOC NUT FLAT WASHER SET BOLT HYDRAULIC TANK GUARD TANK MOUNTING SPACER HYDRAULIC SEAL ADAPTOR NUT RUBBER BACKED WASHER TANK SPACER H/DUTY WASHER BOLT ADAPTOR HYD SEAL
Qty 1.0 2.0 1.0 2.0 2.0 2.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 2.0 2.0 2.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
32 21
31 25
19
22 20 24 26
22 27 30
25
29 28
23 24 26
PAGE 18
221 - 2 TONNE POWERSWIVEL HYDRAULIC CIRCUIT - CONTROLS
1 2
3
4
5
15 10 16
11
11
10 9
13
12 10
10 17 14
28
9
7
18
Hydraulic Circuit - Manual Powerswivel - Phase 3
29 21 22 23 24 11 10 25 32 30
34
14
8 6 7
19
20
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
T101212 T101276 T101214 T101211 T101213 T101216 T101217 T101206 T9914 T12973 T12972 T7465 T13457 T18963 T17157 T101389 T11673 T100722
HOSE HOSE HOSE HOSE HOSE HOSE HOSE HOSE ASSY HOSE CLIP PLAIN WASHER SPRING WASHER SET SCREW NYLOC NUT HYD HOSE BOLT PIPE CLAMP SET BOLT HOSE
Qty 1.0 1.0 1.0 1.0 1.0 2.0 2.0 1.0 2.0 8.0 4.0 1.0 2.0 2.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
32 11 10 31 33
32
24
35
13
27 10
26
24
10
PAGE 19
221 - 2 TONNE POWERSWIVEL HYDRAULIC CIRCUIT - CONTROLS
1 2
3
4
5
15 10 16
11
11
10 9
13
12 10
10 17 14
28
9
7
18
Hydraulic Circuit - Manual Powerswivel - Phase 3
29 21 22 23 24 11 10 25 32 30
34
14
8 6
Item
Part No.
Description
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
T100723 T100721 T14283 T14748 T101504 T100564 T16666 T19639 T16496 T100189 T100190 T101215 T101393 T7882 T100724 T100725 T100565
HOSE HOSE PHILIDAS NUT PLAIN WASHER HOSE CLAMP SUPPORT PIPE CLAMP BOLT BOLT BOLT HOSE HOSE HOSE ADAPTOR LOCKNUT HOSE HOSE PIPE CLAMP
Qty 1.0 2.0 1.0 1.0 1.0 3.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 4.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
7
19
20
32 11 10 31 33
32
24
35
13
27 10
26
24
10
PAGE 20
221 - 2 TONNE POWERSWIVEL TIPPING VALVE ASSEMBLY
1 2
3
11
2
10
Tipping Valve Assembly - Powerswivel - Phase 3
10
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11
T101115 T5637 T100392 T101243 T11165 T13606 T13888 T101324 T17823 T13911 T16481
TIPPING VALVE BONDED SEAL ADAPTOR ADAPTOR ADAPTOR ADAPTOR ADAPTOR ADAPTOR BOLT FLAT WASHER NYLOC NUT
Qty 1.0 6.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 4.0 2.0
U/M EA EA EA EA EA EA EA EA EA EA EA
4
2
9
Item
5
2 2
2
8
6 7
PAGE 21
221 - 2 TONNE POWERSWIVEL 1
3
2
SLEW RAM & CROSS LINE RELIEF 4
6 6 5 6 7 8 9 10
2
3
Slew Ram & Cross Line Relief - Forward Tip - Phase 3
3
2
10 4
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
T100960 T6751 T100490 T100483 T53155 T53158 T51591 T16587 T53157 T53156 T101490 T13457 T12973 T9345 T14152 T100388 T13911 T16481 T12118 T5637 T17882
SLEW RAM SPLIT PIN SLOTTED NUT RAM PIN PISTON SEAL KIT HEAD BUSH GREASE NIPPLE ROD BALL RELIEF VALVE BRACKET NYLOC NUT PLAIN WASHER WASHER BOLT BOLT FLAT WASHER NYLOC NUT ADAPTOR BONDED SEAL DUEL CROSS LINE RELIEF VALVE
Qty 2.0 8.0 8.0 4.0 1.0 1.0 1.0 2.0 1.0 2.0 1.0 2.0 2.0 2.0 2.0 2.0 4.0 2.0 4.0 4.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
8 17 2 11
14
18
16
3 15
21 20 19
12
13
PAGE 22
221 - 2 TONNE POWERSWIVEL 1
TIPPING RAM ASSEMBLY
3 4 2 7 9 5 6
10 9
8
8
Tipping Ram - Powerswivel Manual - Phase 3
11
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12
T100966 T16505 T10734 T13064 T101019 T17301 T53159 T16586 T53163 T53160 T53161 T53162
TIPPING RAM SET BOLT H/DUTY WASHER NUT PIVOT PIN CIRCLIP ROD GREASE NIPPLE SEAL KIT HEAD BUSH SNAP RING CIRCLIP
Qty 1.0 2.0 2.0 2.0 2.0 2.0 1.0 2.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA
12
6 4
5 3 2
PAGE 23
221 - 2 TONNE POWERSWIVEL 2
3
STEERING RAM ASSEMBLY 1
4 15 4
9
10
5 11
12
11
6
11
13 14
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
T101110 T10331 T7695 T101038 T8327 T101119 T101311 T13454 T53122 T2162 T53123 T50492 T50491 T51588 T16587
STEER RAM LOCKNUT WASHER RAM DUST SEAL WASHER PIVOT BOLT PIVOT BOLT GREASE NIPPLE ROD ASSY SPHERICAL BEARING SEAL KIT HEAD BUSH PISTON TENSION PIN GREASE NIPPLE
Qty 1.0 2.0 2.0 4.0 2.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
2 3
Steering Ram - Manual - Phase 3
4
10
8 4 5 7 PAGE 24
221 - 2 TONNE POWERSWIVEL ENGINE - OIL FILTER ASSEMBLY
2
4 1
3
Part No.
Description
Qty
1 2 3 4 5 6 7 8 9 10 11 12
T53038 T53039 T53142 T53041 T53042 T52686 T53043 T53044 T53045 T53046 T52901 T53047
BOLT WASHER PIPE WASHER BOLT OIL FILTER BOLT NUT BRACKET GASKET O RING BOLT
1.0 2.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA
4
5
Engine - Oil Filter Assembly - Manual - Phase 3
Item
11
8
12 10 9 7
6
PAGE 25
221 - 2 TONNE POWERSWIVEL 19 26
23
25
A
2
18
23 27
20
ENGINE - ACCESSORIES
1
24
23 17
22
3 16 15 14
21
2 5
13 1
4
Engine Accessories - Manual - Phase 3
12 11 10
Item
Part No.
Description
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
T101007 T52816 T52817 T53146 T53144 T53143 T53149 T53150 T52690 T53148 T53147 T52824 T52823 T52825 T52830 T53145 T52829 T52826 T52835 T52833 T52834 T52832 T11673 T12973 T13457 T101303 T12972 T16666
ENGINE CAP O RING V-BELT PIPE ASSY O RING VALVE ASSY F/INJECT STARTER MOTOR GENERATOR BOLT FAN GASKET HEATER BOLT GUIDE GUIDE DIPSTICK O RING DIPSTICK BOLT STOP SOLENOID O RING OIL PRESSURE SWITCH SET BOLT PLAIN WASHER NYLOC NUT PLATE SPRING WASHER BOLT
Qty 1.0 2.0 2.0 1.0 1.0 1.0 4.0 1.0 1.0 4.0 1.0 1.0 1.0 4.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 1.0 3.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
6
9 8
7
PAGE 26
221 - 2 TONNE POWERSWIVEL ENGINE MOUNTINGS 4
5 1 2
1
3
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
T101026 T100988 T100990 T7466 T13362 T14077 T14080 T14819 T14748 T14564 T12694 T12973 T19007 T9046 T14283
FRONT ENGINE MOUNT REAR ENGINE MOUNT RH REAR ENGINE MOUNT LH SET SCREW SPRING WASHER BOLT SPRING WASHER BOLT WASHER ENGINE MOUNT SET SCREW PLAIN WASHER PHILIDAS NUT WASHER PHILIDAS NUT
2.0 1.0 1.0 8.0 8.0 8.0 8.0 4.0 4.0 4.0 12.0 12.0 12.0 4.0 4.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
8
Engine Mountings - Manual - Phase 3
9
7
6
11 12 10
13
14 15
PAGE 27
221 - 2 TONNE POWERSWIVEL CLUTCH ASSEMBLY & HYD. PUMP
3
2
1
5
4
10 6 7
9
8
11 12
Clutch Assembly & Hyd Pump - Manual - Phase 3
13
15
14
19
18
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16* 17 18 19 20 21 22
T13362 T17969 T101609 T5594 T52643 T5596 T13936 T18008 T52891 T101140 T52837 T5982 T4520 T52838 T53114 T101729 T12171 T12972 T6784 T7095 T6551 T101029
SPRING WASHER CAPHEAD SET SCREW ADAPTOR HYD SEAL SEAL KIT HYDRAULIC SEAL ADAPTOR PRESSURE TEST POINT ADAPTOR O RING GEAR PUMP RING GEAR DOWEL BUSH BOLT FLYWHEEL DRIVE PLATE CLUTCH COVER SPRING WASHER SET SCREW SPRING RETAINERS RELEASE BEARING GEARBOX
Qty 2.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 6.0 1.0 1.0 1.0 6.0 6.0 2.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
20
16 21 22
20
17
PAGE 28
221 - 2 TONNE POWERSWIVEL 39
30 31
37 32
36
33
34
34
1
35
2
20
3
21
22
19
4
25 23 24
41 42
25
43
18
5
15 16
Gearbox - Housing and Selector Forks - Phase 3
7 10 8
44
26
17 6
13
28 27
11 19 9 12
13 14
29
45
50
46
13 51
55
45
46
47 49
45 52
56
53
57 56
G/BOX - HOUSING & SELECTOR FORKS
40
38
48
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
T4547 T7727 T4485 T4549 T53139 T4486 T4508 T4200 T4253 T4531 T4544 T6731 T3499 T4327 T4564 T4529 T3497 T4530 T4467 T50438 T4507 T4334 T53137 T4519 T4539 T4327 T4551 T4528 T4248
KNOB LOCKNUT COVER COVER GEAR LEVER SPRING RETAINER PLATES COUPLING DUST EXCLUDER OILSEAL SPACER BOLT NYLITE WASHER BOLT REAR COVER JOINT GEAR CASE JOINT WASHER DIPSTICK PAD GEAR LEVER SCREW WASHER TOP COVER OILSEAL BOLT FRONT COVER JOINT PLUG
Qty 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 3.0 9.0 2.0 1.0 1.0 1.0 1.0 2.0 1.0 2.0 6.0 6.0 1.0 1.0 6.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
45 51 54
PAGE 29
221 - 2 TONNE POWERSWIVEL 39
30 31
37 32
36
33
34
34
1
35
2
20
3
21
22
19
4
25 23 24
41 42
25
43
18
5
15 16
Gearbox - Housing and Selector Forks - Phase 3
7 10 8
44
26
17 6
13
28 27
11 19 9 12
13 14
29
45
50
46
13 51
55
45
46
47 49
45 52
56
53
57 56
G/BOX - HOUSING & SELECTOR FORKS
40
38
48
Item
Part No.
Description
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
T4430 T4481 T4468 T4429 T4403 T4482 T4525 T4307 T7466 T13362 T4483 T7717 T6673 T7977 T4428 T4415 T4514 T4512 T50375 T50374 T6744 T4546 T4545 T3498 T4480 T4479 T4420 T4464
CLUTCH FORK WASHER CIRCLIP COTTER PIN-NUT & WASHER BUSH CROSS SHAFT STUD CLUTCH NUT SET SCREW SPRING WASHER CLUTCH HOUSING NUT GREASE NIPPLE BOLT CLUTCH LEVER SEALING DISC STUD SHORT CLEVIS PIN INTERLOCK PLATE SAFETY PLATE ASSY SPLIT PIN SELECTOR SHAFT LOCKING STRIP SCREW FORK 1ST/REVERSE FORK 2ND/3RD DETENT SPRING BEARING
Qty 1.0 1.0 1.0 1.0 2.0 1.0 6.0 6.0 8.0 8.0 1.0 1.0 2.0 1.0 1.0 4.0 2.0 2.0 1.0 1.0 2.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
45 51 54
PAGE 30
221 - 2 TONNE POWERSWIVEL GEARBOX - INTERNAL 15 13 16 14
12 10 11 8
23
7
6
9
4
18
19
2
22 21
5
20
3
17
Gearbox - Internals - Phase 3
1
24
33
30
32 28
27 29 28
25
31
26
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
T4328 T4443 T3646 T4441 T4438 T4562 T4550 T4559 T4476 T4557 T4477 T4555 T4543 T3486 T4526 T4440 T4309 T6745 T4535 T4561 T4533 T4553 T4518 T4096 T3418 T4542 T4548 T4558 T3109 T4556 T4487 T2379 T3110
BOLT LOCK WASHER WASHER BEARING SNAP RING OUTPUT GEAR SPACER SPEED GEAR MAINSHAFT 1ST SPEED GEAR BEARING PRIMARY SHAFT BEARING SNAP RING BEARING SPACER CIRCLIP NUT SPLIT PIN WASHER REVERSE PINION BUSH SHAFT REVERSE PIN KEY SNAP RING CIRCLIP BEARING BEARING SPACER REVERSE SPEED GEAR LAYSHAFT 2ND SLIDING GEAR 1ST REDUCTION GEAR CIRCLIP NEEDLE ROLLER BEARING
Qty 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
PAGE 31
221 - 2 TONNE POWERSWIVEL 3
5
4
6
AIR CLEANER ASSEMBLY
7 9 10
2
8
1
11 13
12 14
15 16
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
T18422 T14152 T9345 T13457 T16481 T13911 T16477 T101152 T7540 T101182 T7872 T100282 T101137 T53116 T53115 T53117 T53119 T53118 T101144
AIR CLEANER BRACKET BOLT WASHER NYLOC NUT NYLOC NUT FLAT WASHER BOLT AIR CLEANER MTG BRKT JUBILEE CLIP FLEXIBLE AIR CLEANER HOSE JUBILEE CLIP RESTRICTION INDICATOR AIR CLEANER GASKET COVER ASSY VALVE INNER ELEMENT OUTER ELEMENT FLEXIBLE AIR CLEANER HOSE
Qty 1.0 2.0 4.0 2.0 3.0 6.0 3.0 1.0 1.0 1.0 3.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
17
Air Cleaner Assembly - Phase 3
18
11
19 11
PAGE 32
221 - 2 TONNE POWERSWIVEL 3
11
12
2 4 15
17 19 20
14
18
23
7
24
13
25
1
26
8
27
9
62 55
54
Fuel Tank Assembly - Manual - Phase 3
56
57
58 53
56 54 52
59
35 36
21
31
39
60 36
55
45 51
49
48
17
37 38
18 19
32 31
29 31
33 31
31 40
46
50
30
29
65
64
61
16
28
10 63
21
22
5 6
FUEL TANK ASSEMBLY
41
44
34 42
31 29 29
47 43
29
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
T101081 T52283 T52437 T52284 T52543 T52589 T52498 T52372 T52588 T52282 T13064 T100323 T100372 T10734 T17963 T52903 T52887 T52888 T52829 T52902 T52884 T52901 T52687 T52900 T52899 T52898 T52897 T101218 T100691 T101505 T52882 T52876 T52881
FUEL TANK ASSY FUEL FILLER CAP FILLER CAP CHAIN STRAINER FILLER CAP COLLAR O RING LEVEL GAUGE FUEL RETURN ELBOW FIBRE WASHER DRAIN PLUG NUT RUBBER BACKED WASHER TANK SPACER H/DUTY WASHER BOLT FUEL STRAINER ASSY VALVE SPRING O RING LEVER SCREW O RING ELEMENT FUEL OIL SPRING O RING STRAINER CUP RING HOSE ASSY HOSE CLIP FUEL HOSE CLAMP PIPE PIPE
Qty 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 2.0 2.0 2.0 1.0 2.0 2.0 2.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 5.0 1.0 6.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
PAGE 33
221 - 2 TONNE POWERSWIVEL 3
11
12
2 4 15
17 19 20
14
18
23
7
24
13
25
1
26
8
27
9
62 55
54
Fuel Tank Assembly - Manual - Phase 3
56
57
58 53
56 54 52
59
35 36
21
31
39
60 36
55
45 51
49
48
17
37 38
18 19
32 31
29 31
33 31
31 40
46
50
30
29
65
64
61
16
28
10 63
21
22
5 6
FUEL TANK ASSEMBLY
41
44
34 42
31 29 29
47 43
29
Item
Part No.
Description
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
T52904 T52877 T52879 T52878 T52880 T52883 T52906 T52905 T52907 T100745 T52896 T52886 T52885 T52890 T52691 T52895 T52894 T52893 T52892 T101382 T9775 T12972 T12973 T14277 T16476 T13911 T16481 T9345 T101168 T100214 T12118 T10940
BOLT CLAMP SEAL WASHER JOINT VALVE ASSY BOLT JOINT PIPE PIPE FUEL HOSE WATER SEPERATOR ASSY PLUG NYLON GASKET HANDLE SCREEN FILTER RING FLOAT STRAINER CUP O RING FUEL TANK GUARD NUT SPRING WASHER PLAIN WASHER BOLT SET BOLT FLAT WASHER NYLOC NUT WASHER TANK MOUNTING SPACER RUBBER BUFFER ADAPTOR HYDRAULIC WASHER
Qty 1.0 2.0 4.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 3.0 3.0 2.0 1.0 1.0 2.0 1.0 2.0 2.0 2.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
PAGE 34
221 - 2 TONNE POWERSWIVEL 1
RADIATOR & FIXINGS
3
2
4
5
20
6
7 8
18 9 10 7
1
18 12 13
18
11 14 15 16
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
T7465 T9345 T12972 T101153 T101188 T53136 T100421 T101219 T12973 T13457 T52805 T101180 T52800 T52802 T52803 T52804 T52801 T6693 T101142 T101143
SET SCREW WASHER SPRING WASHER TOP RADIATOR MOUNTING RADIATOR MTG RUBBER RADIATOR CAP SPRING BAND CLAMP RADIATOR OVERFLOW PIPE PLAIN WASHER NYLOC NUT BRACKET SUB-TANK RADIATOR TANK ASSEMBLY CAP CLAMP PIPE TANK JUBILEE CLIP BTM RAD HOSE TOP RAD HOSE
Qty 4.0 2.0 2.0 1.0 3.0 1.0 2.0 1.0 4.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 4.0 1.0 1.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
17
Radiator & Fixings - Phase 3
5 19 5 18
PAGE 35
221 - 2 TONNE POWERSWIVEL 1
RADIATOR SEALS AND FIXINGS
2
2
3
Item
Part No.
Description
1 2 3 4 5 6 7 8
T101265 T101264 T101266 T101735 T101157 T12509 T13362 T7466
SEAL REAR COVER HORIZONTAL SEAL REAR COVER VERTICAL SEAL RADIATOR SEAL RADIATOR COWL NUT SPRING WASHER SET SCREW
Qty 1.0 2.0 3.0 1.0 1.0 2.0 7.0 5.0
U/M EA EA EA EA EA EA EA EA
3
Radiator Seal & Fixings - Phase 3
5
4
7 6
7 8
PAGE 36
221 - 2 TONNE POWERSWIVEL EXHAUST SYSTEM
1 2
3 4
1 2 9
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9
T9775 T12972 T100796 T101160 T101161 T18834 T101397 T53112 T52797
NUT SPRING WASHER RUBBER BUFFER SILENCER OUTLET PIPE EXHAUST CLAMP EXHAUST PIPE GASKET STUD
11.0 11.0 3.0 1.0 1.0 2.0 1.0 1.0 4.0
EA EA EA EA EA EA EA EA EA
8 5
Exhaust System - Manual - Phase 3
7
6
2 1
PAGE 37
221 - 2 TONNE POWERSWIVEL FRONT AXLE - MAIN CASE
13 19
14 15
26 16
17
18
4
1
2 3 28 27 12
17 16
Front Axle - Main Case and Brakes - Manual
20 11
22
24
21
10
23 25
5 8
9 8
7
Item
Part No.
Description
Qty
U/M
A 1 2 3 4 5 6* 7* 8* 9 10 11 12 13 14 15 16 17 18* 19 20 21 22 23 24 25 26 27 28
T101012 T53131 T3049 T3047 T3048 T50163 T53192 T53193 T53194 T53132 T3053 T53127 T53128 T52767 T52988 T3038 T4248 T5596 T53442 T52927 T2394 T2393 T52790 T52752 T52753 T53126 T52791 T3744 T3019
FRONT AXLE ASSEMBLY MAIN CASE BRAKE PISTON 'O' RING 'O' RING ANNULUS SPACER PLATE BRAKE PLATE BRAKE DISC SUN GEAR DOWEL PIN BRAKE LEVER LH BRAKE LEVER RH BOLT NUT BLEED NIPPLE PLUG HYDRAULIC SEAL BREATHER BRAKE LEVER SPRING SPRING 'O' RING COVER LH COVER RH SCREW 'O' RING BOLT DOWEL PIN
1.0 1.0 2.0 2.0 2.0 2.0 2.0 4.0 4.0 2.0 4.0 1.0 1.0 2.0 2.0 1.0 2.0 2.0 1.0 2.0 1.0 1.0 2.0 1.0 1.0 12.0 2.0 10.0 2.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
7
6
PAGE 38
221 - 2 TONNE POWERSWIVEL FRONT AXLE - DIFF. ASSEMBLY
14
Item
8
15
12
1 2 3
17
18
7
10
13 9 11 2
15
16 3
Front Axle - Diff Assembly - Manual
2 5
5
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Part No.
Description
Qty
U/M
T52929 T52946 T50302 T50303 T50304 T2892 T2893 T2891 T52930 T50298 T50299 T2888 T3027 T2198 T50300 T2200 T3716 T52781 T52931 T52988 T52811 T3013 T3012
PINION CARTRIDGE WHEEL & PINION SHIM 0.25MM SHIM 0.30MM SHIM 0.40MM SPACER PINION BEARING OILSEAL DIFF CASE LH DIFF.WHEEL DIFF.PINION THRUST WASHER THRUST WASHER DIFF SPIDER STUD SPRING PIN TAPER BEARING ADJUSTER NUT DIFF CASE RH NUT FLANGE WASHER NUT FLANGE
1.0 1.0 A/R A/R A/R 1.0 2.0 1.0 1.0 2.0 2.0 2.0 2.0 1.0 8.0 2.0 2.0 2.0 1.0 8.0 1.0 1.0 1.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
19 21 16 1
4 6 20
PAGE 39
221 - 2 TONNE POWERSWIVEL 7
FRONT AXLE - HUB & ARM
3 4
2
1
10
5
8
9
6
13
Front Axle - Hub & Arm Assembly - Manual
22 12
21
23 24
14
11
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
T53022 T52933 T52740 T2968 T2964 T3019 T52934 T52935 T52936 T53129 T53134 T53130 T52935 T51730 T51792 T51793 T51794 T3059 T50612 T2202 T3056 T11315 T100867 T14910
HUB BEARING BEARING SPACER LOCK WASHER DOWEL PIN OIL SEAL BOLT LOCKNUT AXLE SHAFT HUB SEAL COVER AXLE ARM BOLT PLANET CARRIER PLANET GEAR PLANET PIN SPACER CIRCLIP PLANET CAGE ROLLER PLANET THRUST WASHER DOWEL BOLT PLAIN WASHER STOVER NUT
2.0 2.0 2.0 2.0 2.0 4.0 2.0 16.0 2.0 2.0 2.0 2.0 24.0 2.0 6.0 6.0 2.0 2.0 6.0 12.0 6.0 8.0 8.0 8.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
18 17
16 20 20
19
15
PAGE 40
221 - 2 TONNE POWERSWIVEL 2
PROPSHAFTS 5
1 6 3
4 3
4
7
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10
T11378 T6587 T7631 T7628 T6582 T6673 T52812 T100834 T13454 T52813
PROPSHAFT UNIVERSAL JOINT PHILIDAS NUT BOLT FLANGE GREASE NIPPLE UNIVERSAL JOINT PROPSHAFT STRAIGHT GREASE NIPPLE FLANGE
1.0 2.0 24.0 24.0 2.0 1.0 4.0 2.0 2.0 4.0
EA EA EA EA EA EA EA EA EA EA
5 10 10
8 4
3
3
9
4
10
Propshaft - Manual - Phase 3
4
3
9 10
8
7
PAGE 41
221 - 2 TONNE POWERSWIVEL 16 18
17
HANDBRAKE ASSEMBLY
2
19 22
1 20
17 21
15
4
3 14
5 24
23
26
25
Handbrake Assembly - Manual - Phase 3
6 7
10 9 7 8
12
13
Item
Part No.
Description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
T100893 T52947 T13064 T10869 T16501 T12210 T6751 T6766 T16587 T12211 T6719 T11768 T9722 T101281 T51714 T13321 T11439 T13289 T100912 T11440 T11447 T101186 T11454 T7465 T12972 T12973
OVERCENTRE HANDBRAKE GRIP NUT SPACER BOLT HANDBRAKE CABLE GUIDE SPLIT PIN WASHER GREASE NIPPLE HANDBRAKE CABLE STOP NUT SPRING SUPPORT GALVANISED HANDBRAKE SPRING HANDBRAKE CABLE CLEVIS PIN ASSY SET SCREW SPRING WASHER BACKING PLATE MICRO SWITCH WASHER NUT MICROSWITCH SPACER CABLE CLIP SET SCREW SPRING WASHER PLAIN WASHER
Qty 1.0 1.0 3.0 3.0 3.0 1.0 2.0 2.0 2.0 1.0 3.0 2.0 1.0 1.0 1.0 2.0 2.0 1.0 1.0 2.0 2.0 1.0 2.0 2.0 2.0 2.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
9
8 11
PAGE 42
221 - 2 TONNE POWERSWIVEL REAR AXLE - MAIN CASE
4
5
1
6 7 2 8
3 5
10 9
12
13
11
Item
Part No.
Description
Qty
U/M
A 1 2 3 4* 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
T101011 T3019 T52937 T52935 T53442 T53074 T3053 T50163 T52942 T53134 T53130 T52935 T3059 T51794 T3056 T51838 T51793 T2202 T50612 T51792 T11315 T100867 T14910
REAR AXLE ASSEMBLY DOWEL PIN MAIN CASE BOLT BREATHER DRAIN PLUG DOWEL PIN ANNULUS SUN GEAR HUB SEAL COVER AXLE ARM BOLT CIRCLIP SPACER DOWEL CARRIER PLANET PIN PLANET THRUST WASHER PLANET CAGE ROLLER PLANET GEAR BOLT PLAIN WASHER STOVER NUT
1.0 2.0 1.0 10.0 1.0 2.0 4.0 2.0 2.0 2.0 2.0 24.0 1.0 1.0 2.0 1.0 2.0 4.0 2.0 2.0 4.0 4.0 4.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
Rear Axle - Main Case
14 15 20 21
16
22
17 17
18
19
PAGE 43
221 - 2 TONNE POWERSWIVEL REAR AXLE - DIFF. ASSEMBLY
14
Item
8
15
12
1 2 3
17
18
7
10
13 9 11 2
15
16 3
Rear Axle - Diff Assembly - Manual
2 5
5
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
Part No.
Description
Qty
U/M
T52929 T52946 T50302 T50303 T50304 T2892 T2893 T2891 T52930 T50298 T50299 T2888 T3027 T2198 T50300 T2990 T3716 T52939 T52931 T52988 T52811 T3013 T3012
PINION CARTRIDGE WHEEL & PINION SHIM 0.25MM SHIM 0.30MM SHIM 0.40MM SPACER PINION BEARING OILSEAL DIFF CASE LH DIFF.WHEEL DIFF.PINION THRUST WASHER THRUST WASHER DIFF SPIDER STUD SPRING PIN TAPER BEARING ADJUSTER NUT DIFF CASE RH NUT FLANGE WASHER NUT FLANGE
1.0 1.0 A/R A/R A/R 1.0 2.0 1.0 1.0 2.0 2.0 2.0 2.0 1.0 8.0 2.0 2.0 2.0 1.0 8.0 1.0 1.0 1.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
19 21 16 1
4 6 20
PAGE 44
221 - 2 TONNE POWERSWIVEL REAR AXLE - HUB & ARM
1 2 3
Item
Part No.
Description
Qty
U/M
1 2 3 4 5 6 7 8 9 10
T52934 T52933 T52740 T2968 T2964 T52936 T53022 T52935 T3019 T53129
OIL SEAL BEARING BEARING SPACER LOCK WASHER LOCKNUT HUB BOLT DOWEL PIN AXLE SHAFT
2.0 2.0 2.0 2.0 2.0 2.0 2.0 16.0 4.0 2.0
EA EA EA EA EA EA EA EA EA EA
4 7
5 6 8
Rear Axle - Hub and Arm - Manual
10 9
PAGE 45
221 - 2 TONNE POWERSWIVEL WHEEL ASSEMBLY Item
Part No.
Description
Qty
U/M
1 2 3 4 5
T52739 T52747 T100945 T100944 T20966
WHEEL STUD WHEEL NUT WHEEL ASSEMBLY WHEEL RIM TYRE
24.0 24.0 4.0 1.0 1.0
EA EA EA EA EA
1
2
Wheel Assembly - 2 Tonne - Manual
3
4
5
PAGE 46
221 - 2 TONNE POWERSWIVEL 4
2
1
TRANSFER BOX
5 2 6 7 10
13
3
14
15
17
9
8
11
13 12
19
16
12 24
25 24 18
18 21
20
22 23
42
29
23
21
19
20
41
26
42
27 28 29
40
Transfer Box - 2 Tonne
29
42
31 32
39
Item
Part No.
Description
A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
T15743 T3495 T4540 T3440 T50242 T3439 T3113 T4531 T4200 T3646 T4443 T3483 T2379 T3446 T2197 T2398 T4431 T50243 T1696 T1697
DROPBOX INPUT SHAFT BEARING SPACER INPUT GEAR SPACER CIRCLIP OILSEAL COUPLING WASHER LOCK WASHER SCREW CIRCLIP O RING IDLER SHAFT ROLLER BEARING CIRCLIP IDLER GEAR NUT THICK WASHER
Qty 1.0 1.0 2.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2.0 2.0 1.0 2.0 1.0 1.0 2.0 2.0
U/M EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
30
33 34
35 36 29
29
37 38
35
36
PAGE 47
221 - 2 TONNE POWERSWIVEL 4
2
1
TRANSFER BOX
5 2 6 7 10
13
3
14
15
17
9
8
11
13 12
19
16
12 24
25 24 18
18 21
20
22 23
42
29
23
21
19
20
41
26
42
27 28 29
40
Transfer Box - 2 Tonne
29
42
31 32
39
30
Item
Part No.
Description
Qty
U/M
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
T3487 T3112 T1698 T3111 T3115 T50244 T2948 T6705 T9775 T14748 T101271 T4418 T2195 T2196 T2159 T3769 T3770 T101270 T4065 T100983 T12609 T3472 T14283
COUPLING OILSEAL OUTPUT SHAFT BEARING SPACER OUTPUT GEAR GEARCASE SPRING WASHER NUT PLAIN WASHER BOLT BREATHER WASHER SEAL SCREW FIBRE WASHER PLUG BOLT DOWEL DROPBOX MOUNTING ASSY BOLT BOLT PHILIDAS NUT
2.0 2.0 1.0 2.0 2.0 1.0 1.0 8.0 8.0 10.0 2.0 1.0 1.0 1.0 1.0 2.0 2.0 2.0 2.0 1.0 2.0 8.0 6.0
EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA EA
33 34
35 36 29
29
37 38
35
36
PAGE 48
221 - 2 TONNE POWERSWIVEL OPTIONAL EXTRAS Part No.
Description
Qty
U/M
T100133
ROTATING BEACON
1.0
EA
T100308
XENON BEACON
1.0
EA
KIT 72
ACCESSORIES - REVERSE ALARM
1.0
EA
KIT 242
ACCESSORIES - ELECTRONIC SHUTDOWN
1.0
EA
T100743
ANTI SLIP PADS (MUDGUARDS)
4.0
EA
T101155
ACCESSORIES - ROPS FRAME KIT
1.0
EA
T101156
ACCESSORIES - HINGED ROPS FRAME KIT
1.0
EA
KIT 275
TRANSFER SET - 2 TONNE
1.0
EA
PAGE 49
221 - 2 TONNE POWERSWIVEL MODIFIED AND ADDITIONAL PARTS Old Part No.
Qty
Description
Page
Item
T12172 T12858 T7631 T100212 ADDED ADDED T16948
1.0 4.0 4.0 2.0 1.0 1.0 1.0
DRIVE PLATE BOLT PHILIDAS NUT HINGE WITH GREASE NIPPLE HINGE RH (WITH GREASE NIPPLE) HINGE LH (WITH GREASE NIPPLE) NON-SLIP MAT
28 12 12 4 4 4 13
16 12 13 13 13 32 11
Prefix 2 2 2 -
New Part No. T101729 T101725 T101724 DELETED T101780 T101779 DELETED
MODIFIED AND ADDITIONAL PARTS TO AXLES - T101012 Old Part No.
Qty
Description
Page
Item
Serial No.
New Part No.
T50161 T3050 T3051 N/A
2.0 4.0 4.0 1.0
SPACER PLATE BRAKE PLATE BRAKE DISC BRAKE PLATE KIT (CONSISTING THE ABOVE)
38 38 38 38
6 7 8 6,7,8
1542452 1542452 1542452 1542452
T53192 T53193 T53194 KIT 279
NEW AND OLD PARTS MUST NOT BE MIXED. PLEASE ORDER KIT 279 WHEN REPLACING OLD PARTS. T52750
1.0
BREATHER
38
18
-
T53442
MODIFIED AND ADDITIONAL PARTS TO AXLES - T101011 Old Part No.
Qty
Description
Page
T52750
1.0
BREATHER
43
Item
Serial No.
4
-
New Part No. T53442
PAGE 50
221 - 2 TONNE POWERSWIVEL Service and Warranty
Thwaites give a warranty which, subject to certain conditions, gives an assurance as to the quality of their product.
The Thwaites warranty states:In the manufacture of Thwaites machines we endeavour to ensure that only the best workmanship and materials are used. Consequently, provided:1. 2. 3. 4. 5. 6. 7.
The machine has been properly used in accordance with our recommendations and, That no alterations have been made to the machine without prior written approval and, That the machine has been maintained, serviced and lubricated in accordance with our recommendations and, That Thwaites Warranty Certificate and/or New Machine Delivery Report has been completed and received by Thwaites within one month of delivery to the user. That Thwaites receive a correctly completed Warranty Claim form within thirty days of the failure occurring. UK That the alleged defective parts are returned to Thwaites within 6 weeks of date of failure. All other territories That unless otherwise instructed the alleged defective parts are to be stored for inspection for a 6 month period from date of failure.
We will examine the alleged defective part and if we are reasonably satisfied that any defect is solely due to bad workmanship or materials, we will at our cost and at our option either repair any defective part or supply a replacement part in full discharge of all obligations upon us. This warranty does not, however, extend to reconditioned or second-hand machines. For the avoidance of doubt, we will not entertain any other claims of a direct or consequential nature of whatsoever description and our responsibility is limited to the above. The above warranty shall in no way detract from your statutory rights Warranty It is important to use only genuine Thwaites Limited spare parts and to adhere strictly to the conditions of operation and maintenance laid down by Thwaites Limited. Your warranty may be invalidated if you do not comply with the above recommendations.