2004 Johnson Evinrude 40hp 50hp Pl 2-stroke Parts Catalog Manual Download

Page 1

40, 50 PL

40, 50HP MODELS J40PLSRS J50PLSRS

Printed in the United States Š 2003 Bombardier Motor Corporation of America. All rights reserved. TM, Ž Trademarks are registered trademarks of Bombardier Motor Corporation of America or its affiliates.


ABOUT THIS CATALOG Bombardier reserves the right to make changes at any time, without notice, to features, specifications, and model availability. The right is also reserved to change any specification or part, at any time, without incurring any obligation to update older models. The information in this catalog is based on the latest specifications available at the time of publication. Illustrations used in this catalog may not depict actual models or equipment, but are intended as representative views for reference only. The continuing accuracy of this catalog cannot be guaranteed. Certain features or equipment shown in this catalog might not be found on all models in all marketing areas. IMPORTANT: This catalog is a part reference. Refer to the appropriate Bombardier Service Manual for exact service and maintenance information.

FEATURES

Indented part names indicate that the parts are included in the preceding assembly.

1 2 3 4 5 6

582365 581027 510231 580339 510231 328701

LEAD As s y., Spark Plug *COVER & TERMINAL As s y **TERMINAL, Spring *COVER & TERMINAL As s y **TERMINAL, Spring LOCK WASHER, COIL & s top s w. grd

Use exact engine model number, including any suffix letter, when indentifying parts in this catalog.

WARNING When replacement parts are required, use Evinrude/Johnson Genuine Parts or parts with equivalent characteristics, including type, strength, and material. Using substandard parts could result in injury or product malfunction.


DECALS ............................................................................................................... 2 ENGINE COVER ................................................................................................. 3 LOWER ENGINE COVER .................................................................................. 4 SHIFT LINKAGE ................................................................................................. 5 FUEL TANK - 6 GALLON .................................................................................... 5 ELECTRICAL / IGNITION SYSTEM ................................................................ 6-7 FUEL / OIL PUMP ............................................................................................... 8 CARBURETOR ................................................................................................... 9 PRIMER SYSTEM ............................................................................................ 10 THROTTLE LINKAGE ....................................................................................... 11 EXTENSION CABLE ......................................................................................... 12 STEERING LINK ............................................................................................... 12 FUEL HOSE & PRIMER BULB - 5/16 IN. I.D. ................................................... 12 CRANKSHAFT & PISTON ................................................................................ 13 INTAKE MANIFOLD ..................................................................................... 14-15 CYLINDER & CRANKCASE ............................................................................. 16 STARTER MOTOR ........................................................................................... 17 EXHAUST HOUSING / STERN BRACKET ................................................. 18-19 GEARCASE ................................................................................................. 20-21 POWER TRIM/TILT ..................................................................................... 22-23 TILLER CONVERSION KIT ........................................................................... 24-25

LITERATURE 5005640 5005641 215479 215496 215497 215498

SERVICE MANUAL – ENGLISH SERVICE MANUAL – FRENCH OPERATOR’S GUIDE – ENGLISH OPERATOR’S GUIDE – FRENCH OPERATOR’S GUIDE – SPANISH OPERATOR’S GUIDE – PORTUGUESE

PAINT COLOR NAME PRIMER 3

BLACK WHITE CLEARCOAT

SPRAY CAN

PPG # 1

PPG # 2

771227 771234 771226 772414

DP40401 9696 90538 –

– 1 – –

1. BASE COAT PLUS CLEARCOAT FOR UPPER & LOWER ENGINE COVERS 2. ONE COAT FINISH FOR MIDSECTION & GEARCASE 3. USED ON ENGINE CRANKCASE ASSEMBLY.

1

40, 50 PL

TABLE OF CONTENTS


DECALS

1

2

3

4 6

5 EPC3671 Ref 1 2 3 A

P/N 350199 350200 350201

Name of Part DECAL, "Johnson" DECAL, Stripe - Stbd DECAL, Stripe - Port

A A A

Qty 2 1 1

Ref 4 5 6

Included with "ENGINE COVER Assy"

2

P/N 350203 350202 350204

Name of Part PLATE, 'BOMBARDIER" PLATE, "40" PLATE, "50"

A

Qty 1 1 1


ENGINE COVER

40, 50 PL

2 3 15 10

9 16

8

19

1

17 14

4 12

6

5 18

11

7

18

13

5 7

13

EPC3103 Ref P/N Name of Part 1 5005020 ENGINE COVER Assy 2 208181 *HANDLE, Tilt 3 210296 *BAFFLE, Tilt handle 4 211111 *SEAL, Engine cover 5 313079 *WASHER, Hook to bracket 6 317223 *FASTENER, Applique 7 323176 *HOOK, Bracket 8 323228 *SCREW, Tilt handle, rear 9 323229 *SCREW, Tilt handle, front 10 326948 *RIVET, Locating bracket A

A

Qty 1 1 1 1 4 10 2 2 1 6

Ref 11 12 13 14 15 16 17 18 19

P/N 333938 333939 334432 335033 335042 341531 341532 908158 378347

Name of Part *LOCATING BRACKET, Front *LOCATING BRACKET, Rear *BUMPER, Locating bracket *FRAME, Front *FRAME, Rear *SOUND BLANKET, Top *SOUND BLANKET, Side *SCREW, Hook to bracket STARTER ROPE

IMPORTANT: When ordering "ENGINE COVER Assy" also order appropriate "HP" decals.

3

Qty 1 1 2 1 1 1 1 4 1


LOWER ENGINE COVER

7

19

15 14

27 28 5 16

1718

11 2 6

3 9

10

7

3 9 10 12 9 26 9 10 3 3

4

13

8 14

13 11 16

15 19

18

17

22 1 7 25

20

23 24

21 EPC3104 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14

P/N 344374 344373 332413 320521 333759 340213 332415 321452 332406 551793 912127 344332 333772 330253

Name of Part ENGINE COVER, Lower, Stbd ENGINE COVER, Lower, Port MOUNT, Cover GROMMET, Overboard indicator BRACKET, Fuel connector GROMMET, Cable SCREW, Cover GROMMET, Shift rod PIN, Roll SCREW, Support, Port & Stbd SCREW, Latch to handle SEAL, Steering arm BRACKET, Mount LATCH, Handle

Ref 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Qty 1 1 4 1 1 1 4 1 4 4 2 1 2 2

4

P/N 553766 328703 396611 334851 321863 334164 585146 512876 512947 513185 513186 334656 328731 328701

Name of Part WASHER, Latch handle WASHER, Latch screw HANDLE Assy, Latch BUSHING, Latch handle WASHER, Latch handle shaft GROMMET, Throttle cable TRIM/TILT SWITCH Assy *TERMINAL, Socket *TERMINAL, Bullet *SLEEVE, Bullet terminal *SLEEVE, Socket NUT, Tilt & trim switch SCREW, Fuel connector bracket WASHER, Lock

Qty 2 2 2 2 2 1 1 2 1 1 2 1 1 1


SHIFT LINKAGE

5

20

11

14

7

14

6 8 22

19

12 1 3

18

40, 50 PL

13 10

2

16

4

16

21 15

23 17

6

9 14

EPC3110 Ref 1 2 3 4 5 6 7 8 9 10 11 12

P/N 334241 332482 315164 321532 333774 305650 329241 127386 334135 319537 334058 334338

Name of Part GUIDE, Ball detent SHIFT LEVER BALL, Detent SCREW, Clip CLIP, LINK COTTER PIN WASHER WASHER, Shift lever screw BUSHING, Shift link CLIP, Shift rod LEVER, Shift SPRING, Shift detent

Qty 1 1 1 1 1 2 2 1 1 1 1 1

Ref 13 14 15 16 17 18 19 20 21 22 23

P/N 332486 328702 432014 312708 304027 334248 334246 334057 908398 331109 330234

Name of Part SCREW, Lever to shift rod WASHER SHAFT Assy, Shift BUSHING, Shift shaft SCREW, Shift shaft DETENT, Shift lever SPACER, Shift shaft LINK, Shift shaft to shift lever WASHER, Lever to cylinder SCREW, Lever WASHER, Shift lever

Qty 1 3 1 2 2 1 1 1 1 1 1

FUEL TANK - 6 GALLON EPC3120 Ref 1 2 3 4 5

P/N 177001 177003 338513 177004 772681

Name of Part FUEL TANK *FITTING Assy, Elbow **O-RING, Fitting *CAP, Gas CONNECTOR, Fuel

Qty 1 1 1 1 1

3

2

5 4

1

5


ELECTRICAL / IGNITION SYSTEM 70 71

69

67 63 64

116

72 66

117

75 68

54 65

74

57

73

55

112 106 105 94 111 96 95 76 105

81 60

53

4

59

1

56 3

61 104

110

50

2

78

7

10

9

53

13

77 79

103

58 107

80

97

102

16

8

12

52 51

109

99

62

82

101

106 15

98

105

115 100 113

17 19

20 14 108

21

22 48 28 36 35

18 15

88

89 92

84 86 87

6

5

114 11

39

85

25

40 49

33

47

45 43 38 27

93

6

32 25 26 31 30

32

37 41

91

46

46

34

83 90

118

24

42 29

37 44

23

46 25


ELECTRICAL / IGNITION SYSTEM

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59

P/N 584560 511829 581656 512753 510781 512937 175386 126672 334335 512747 581656 334334 121497 585261 511469 512748 512131 512478 512256 512754 513357 317893 586020 204053 510780 511399 511469 511829 512750 512876 513186 513356 514021 514022 514033 514491 514679 514680 514683 514684 514688 514696 514687 514697 514790 581656 583898 514035 514690 585015 513665 513666 320107 510780 510781 512876 513166 514679 512947

Name of Part STATOR Assy *TERMINAL *SOCKET *CONNECTOR *SLEEVE *SLEEVE TIMER BASE Assy *RETAINER, Timer base *NUT, Ball joint *CONNECTOR *SOCKET *BALL JOINT *WASHER POWER PACK Assy *PIN *CONNECTOR, Timer Base *TERMINAL *COVER *PIN, Receptacle *CONNECTOR, Stator *CONNECTOR *TIE STRAP, Coil leads MOTOR CABLE Assy *RING TERMINAL *RING TERMINAL *TERMINAL, Ring *PIN *RING TERMINAL *CONNECTOR *SOCKET TERMINAL *INSULATING SLEEVE *CONNECTOR, 1-socket *FUSE, 20 Amp *PLUG, Fuse *CONNECTOR, Fuse *COVER, Fuse *TERMINAL, Pin *TERMINAL, Socket *LOCK WEDGE, Plug *LOCK WEDGE, Receptacle *CONNECTOR, 6-pin *CONNECTOR, 2-pin *CONNECTOR, 6-socket *LOCK WEDGE, 2-pin **SEAL *SOCKET *DIODE *TERMINAL, Receptacle *PLUG, Sealing CABLE Assy, TNT Relay *SEAL, Connector *TERMINAL *TIE STRAP *TERMINAL, Ring *SLEEVE *TERMINAL, Socket *TERMINAL, Receptacle *TERMINAL *TERMINAL, Bullet

Qty 1 2 4 1 2 1 1 1 1 1 3 1 1 1 9 1 1 2 2 1 1 1 1 1 3 1 4 2 1 1 1 2 1 1 1 1 7 6 1 1 1 1 1 1 1 3 1 2 1 1 1 2 2 1 1 1 4 2 2

Ref 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

7

P/N 513185 513186 514682 583706 510781 510780 513166 513167 585016 511829 513166 513167 510781 582365 581027 580339 585001 511829 510781 511399 328694 325042 126671 303701 329895 329182 315004 329896 338431 326136 303714 328725 302406 376349 334191 306643 328739 514694 342197 342265 330838 305452 514686 513663 586224 328701 328703 328726 512742 512743 328744 328725 583740 126582 512743 306014 326111 585190 584381

Name of Part *SLEEVE *SLEEVE LOCK WEDGE LEAD Assy *SLEEVE *TERMINAL, Ring *TERMINAL, Receptacle *TERMINAL, Receptacle CABLE Assy, Relay *TERMINAL, Ring *TERMINAL *TERMINAL * TUBING, Sleeve LEAD Assy, High Tension *TERMINAL & COVER *TERMINAL & COVER RECTIFIER & LEAD *RING TERMINAL *SLEEVE *TERMINAL RING SCREW, Stator mounting plate SCREW, Stator mounting PLATE, Stator mounting WASHER, Ground, terminal block TERMINAL BLOCK SCREW, Terminal block JUMPER, Terminal block TERMINAL BLOCK COVER BRACKET, Electrical GROMMET, Bracket SCREW, Block to bracket SCREW, Electrical bracket SPACER, Bracket mounting LEAD, Ground BRACKET SCREW, Bracket WASHER BRACKET, Mounting BRACKET, Connectors COVER, Bracket SCREW, Cover to bracket SCREW, Conn to bracket CONNECTOR CONNECTOR, 2-terminal RELAY Assy WASHER, Ground WASHER, Mounting SCREW, Power pack RETAINER, Connector RETAINER, Connector SCREW, Rectifier mounting SCREW, Coil mounting COIL Assy CLAMP, Timer base RETAINER, Conn. timer base SCREW, Clamp NUT, Flywheel FLYWHEEL Assy BATTERY CABLE

Qty 2 1 1 1 1 1 1 1 1 1 1 3 1 2 1 1 1 3 3 2 4 3 1 1 1 AR 1 1 1 6 2 3 3 1 1 2 2 1 1 1 1 2 1 1 2 4 3 2 1 1 2 2 1 3 1 3 1 1 1

40, 50 PL

EPC3105


FUEL / OIL PUMP

33 35

39

15 37

11

2 26 27 1

12 25

21 20

15 32

34 38 29 35

9

30 31

22 15

36

18

18

28

18

4

16

33 17 24

23

13

16 3 10

8

19

6

14 17

18

5

7

EPC3106 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

A B C

P/N 512743 333521 328731 435918 331533 315391 331841 398229 395540 332851 329661 332845 331683 322654 320107 339279 339277 339278

Name of Part RETAINER MOUNT, Isolation SCREW, Fuel connector FUEL FILTER Assy SEAL, Fuel conn. to lower cover PLUG, Oil nipple SIGHT TUBE, Oil FUEL CONNECTOR Assy FUEL MANIFOLD Assy PULSE HOSE HOLDER/PLUG HOSE, Pump to manifold HOSE, Connector to filter SNAP CLAMP, Oil hose TIE STRAP CLAMP, Wire - .625in. CLAMP, Wire - .500in. CLAMP, Wire - .562in. HOSE, Filter to fuel pump, 10 3/4 in. (273mm) HOSE, Manifold to primer, 8 in. (203mm) HOSE, Fuel manifold to carb., upper, 6 1/4 in. (159mm)

A

Qty 1 3 1 1 1 1 1 1 1 1 1 1 1 1 AR 2 4 4 1

B

1

B

1

Ref 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Cut to Length from P/N 772565 - 3/8 in. I.D., 25 ft. (7.6 m) Roll Cut to Length from P/N 772571 - 5/32 in. I.D., 25 ft. (7.6 m) Roll Cut to Length from P/N 772572 - 1/4 in. I.D., 25 ft. (7.6 m) Roll

8

P/N

Name of Part HOSE, Fuel manifold to lower B carb., 5 in. (127mm) HOSE, Sight tube to pump, C 1 1/2 in. (38mm) HOSE, Oil conn. to sight tube, 3 in C (76mm) 5004562 FUEL / OIL PUMP Assy 512749 *CONNECTOR - 4Plug 581656 *TERMINAL, Socket 435009 *LIMITER, Pulse 343852 *FITTING, Fuel inlet 340186 *FITTING, Pulse 340201 *RETAINER 125203 *O-RING, Pulse fitting 124549 *SCREW, Retainer 124943 *CHECK VALVE, Fuel inlet 343172 *RETAINER 125212 *SCREW, Pulse fitting retainer 335230 *O-RING, Fuel outlet 124378 *O-RING, Fuel inlet 345237 *FITTING, Fuel outlet

Qty 1 1 1 1 1 4 1 1 1 1 1 4 1 1 2 1 1 1


CARBURETOR

10

25 17

1

3

6 27 26

28

32

31

40, 50 PL

29

2

19 5

10 24 20

23 11

15

7 14

8

33

16 21

18

22 9

4

13 12

EPC3107 Ref

1 2 3 4 5 6 7 8 9 9 10 11 12 13 14 15

P/N 5005352 5005370 329860 436951 327706 334746 337808 314513 343512 340768 328542 349356 314575 338880 344126 333430 396522 301996

A B

50HP Model 40HP Model

Name of Part CARBURETOR Assy CARBURETOR Assy *CLIP *COVER, Carburetor **NIPPLE, Primer *O-RING *GASKET, Cover *NIPPLE, Fuel *GASKET, Nozzle *SPRING, Needle valve *ORIFICE, MAIN #47 *ORIFICE, MAIN #48 *ROLL PIN *GASKET, Float bowl *SCREW PLUG *SCREW, Float bowl *FLOAT VALVE & SEAT Assy **WASHER, Float valve

A B

A B

Qty 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 1

Ref 16 17 18 19 19 20 21 22 23 24 25 26 27 28 29 31 32 33

9

P/N 336842 908045 341673 320921 318684 302661 382363 344271 307542 313973 329859 432639 324678 432638 325092 328735 328714 396701

Name of Part **SPRING CLIP *SCREW, Cover *NEEDLE VALVE, Slow speed *ORIFICE, #55 *ORIFICE, #56 *PIN, Float hinge *FLOAT Assy *FLOAT CHAMBER Assy *CORE PLUG *RETAINER *SCREW ROLLER & SLEEVE Assy O-RING, Lower LEVER & PIN Assy GASKET, Carburetor mounting WASHER, Screw SCREW, Cam follower CARBURETOR REPAIR KIT

A B

Qty 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1


PRIMER SYSTEM 21

18

12

6 5

7

16 2 1 14 15

17 8

10 3

22

4 19 13

20

11 EPC3108 Ref 1 2 3 4 5 6 7 8 10 11 12 13 A B

P/N 437238 513185 511987 510818 330121 341071 341297 511809 332365 175158 126341 331365

Name of Part SOLENOID Assy, Primer *SLEEVE *SPRING, Plunger *TERMINAL *SCREW, Cover to housing *COVER, Primer solenoid *GASKET, Solenoid *PLUNGER *FILTER, Valve housing *VALVE, Maintenance **CAP, Valve **O-RING, Valve

Qty 1 1 1 1 4 1 1 1 1 1 1 1

Ref 14 15 16 17

P/N 333447 511986 512947

18

Cut to Length from P/N 772568 -- 0.0575 in. I.D., 25 ft. (7.6m) Roll Cut to Length from P/N 772571 -- 5/32 in. I.D., 25 ft. (7.6m) Roll

10

19 20 21

329217 330118

22

317893

Name of Part *VALVE, Plunger *SPRING, Valve *TERMINAL, Bullet HOSE, Primer solenoid to lower carb, 9½ in. (241mm) HOSE, Primer solenoid to upper carb, 12 in. (305mm) SCREW, Clamp to crankcase CLAMP, Primer solenoid HOSE, Manifold to primer solenoid, 8 in. (203mm) TIE STRAP, Primer

A

Qty 1 1 1 1

A

1

B

2 1 1 AR


THROTTLE LINKAGE 29 25

32 35

25 3

2 27 26 11

40, 50 PL

30 33 28

31

21 4 22

34 17 20

23 19

24 12 7

4

18

6 13

8

36 5

15

10

2 9 1 14

16

EPC3109 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

P/N 206409 328740 328699 318660 908398 334064 334238 300646 339220 334063 319590 908398 305650 127386 328735 333774 333766 334175

Name of Part SCREW, Spark control cam NUT, Screw, spark control SCREW, Adjustment CAP, Screw, idle adjustment WASHER, Screw, lever to cylinder LEVER, Cam SCREW, Lever to cylinder SCREW, Anchor block SCREW, WOT stop PIN SCREW, Bumper to cylinder WASHER, Screw to lever COTTER PIN WASHER, Screw to cam WASHER, Link to cam CLIP, Pin to cam BRACKET RETAINER

Qty 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Ref 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

11

P/N 432015 306418 432572 125545 511421 308776 334153 338676 435530 334334 334788 334335 314136 328703 121497 328708 432722 328724

Name of Part LEVER Assy, Spark SCREW, Anchor block ROLLER, Cam follower *WASHER, Roller WASHER, Spark lever O-RING, Roller to spark lever SHELL BUMPER, Idle stop SHELL Assy, Electric start BALL JOINT, Shell LINK, Throttle cam NUT, Ball joint SCREW, Throttle cam WASHER, Throttle cam WASHER, Ball joint WASHER, Screw, throttle cam THROTTLE CAM SCREW, Retainer to anchor block

Qty 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1


EXTENSION CABLE EPC3118 Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14

P/N 176334 514680 514679 514687 514790 514688 514684 514685 514789 514682 514686 514789 514683 514681

Name of Part EXTENSION CABLE, 10 ft. (3m) *TERMINAL, Socket *TERMINAL, Pin *CONNECTOR, 6 socket **SEAL, 6 socket *CONNECTOR, 6 pin *LOCK WEDGE, 6 pin CONNECTOR, 3 socket **SEAL, 3 socket *LOCK WEDGE, 3 pin *CONNECTOR, 3 socket *SEAL, 3 socket *LOCK WEDGE, 6 socket *LOCK WEDGE, 3 socket

Qty 1 15 15 2 1 2 2 1 1 1 1 1 2 1

Name of Part STEERING LINK KIT, Stainless steel *NUT, Pivot *SPACER, Pivot *BOLT, Steering link *LOCKNUT *WASHER *STEERING LINK

Qty 1 1 1 1 2 2 1

Name of Part FUEL HOSE & PRIMER BULB *FUEL HOSE CONNECTOR KIT **CLAMP, Snap **O-RING *HOSE, Short, 19½ in. (495mm) *PRIMER BULB KIT **CLAMP, Snap **NIPPLE & VALVE Assy **CLAMP, Band, large **NIPPLE & VALVE Assy *HOSE, Long, 72 in. (1830mm)

Qty 1 2 1 1 1 1 2 1 2 1 1

STEERING LINK EPC3119

4 1

Ref

6

1 2 3 4 5 6

2 3

P/N 173699 122840 122841 344327 315077 319453 174244

5 4

FUEL HOSE & PRIMER BULB - 5/16 IN. I.D. EPC3121

4

Ref

3

1

2

8

6 7

6

5 9 10

1 2 3 4 5 6 7 8 9 10 A

3 1 2

12

P/N 176748 176745 500454 334913 174511 500454 397525 553166 396462

A

A

Cut to Length from P/N 772564, 5/16 in. I.D. bulk hose


CRANKSHAFT & PISTON 9

21

11

8

12 7

10 6

2

20

1 3

23 6

4

7

4 5

23 15 20

16 14 13 17 19

18 22

EPC3112 Ref 1 1 2 2 3 4 5 6 7 8 9 10 11 A

P/N 435546 436734 436972 436973 317831 395861 308186 437088 395627 398529 321895 313754 120395

Name of Part PISTON Assy, Standard PISTON & RING Assy, 0.030 in. O.S. RING SET, Standard RING SET, 0.030 in. O.S. A RETAINING RING A CONNECTING ROD Assy *SCREW, Rod cap RETAINER, Rod bearing BEARING, Wrist pin ROLLER BEARING Assy *SEAL, Crankshaft O-RING, Upper bearing KEY, Flywheel

Qty 2 2 2 2 4 2 2 2 2 1 1 1 1

Ref 12 13 14 15 16 17 18 19 20 21 22 23

Included with 0.030 in. O.S. Piston Assembly

13

P/N 439939 344280 344294 377139 305132 308876 439210 331103 310433 322188 553556 378252

Name of Part CRANKSHAFT *SLEEVE, Crankshaft *O-RING, Driveshaft *BEARING Assy *RETAINING RING O-RING, Crankcase head CRANKCASE HEAD Assy *SEAL, Crankshaft SPLIT SLEEVE, Center bearing WRIST PIN SCREW, Crankcase head mounting RETAINER & NEEDLE Assy

Qty 1 1 1 1 1 1 1 1 1 2 4 1

40, 50 PL

3


INTAKE MANIFOLD 36

31

20 32 1

10

37

26

5

27 34

2

3

17 23 18

28

8 13

4

12 21

9

13

2

25 11

7 15

6

19

22

24 2 14

33

35

30 29

14


INTAKE MANIFOLD

Ref 1 2 3 4 5 5 6 7 7 8 8 9 10 11 12 13 14 15 17 18 A B C

P/N 336856 306409 335633 306474 395442 389810 327074 330675 323601 317739 308947 323412 328694 328735 329418 318165 333766 334175 391780 314497

Name of Part COVER, Air silencer SCREW, Manifold to crankcase GASKET, Manifold to crankcase SCREW, Plate to manifold LEAF PLATE Assy LEAF PLATE Assy *SCREW *LEAF STOP *LEAF STOP *LEAF VALVE *LEAF VALVE *SHIM, Leaf valve SCREW, Base to carburetor WASHER, Adjusting screw LEVER, Throttle adjustment RETAINER, Throttle and choke ANCHOR BLOCK RETAINER, Detent MANIFOLD Assy *STUD, Carburetor mounting

A B A B A B

Qty 1 9 1 4 2 2 16 2 2 2 2 2 5 1 1 2 1 1 1 4

Ref 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

P/N 325659 333522 325092 316355 332226 328724 328714 336855 328703 317893 320107 300646 330910 330909 329888 123603

36 37

330612 334433

40HP Model 50HP Model Cut to Length from P/N 772574 - 3/16 in. I.D., 25 ft. (7.6 m) Roll

15

Name of Part *NIPPLE, Manifold BASE, Air silencer GASKET, Carburetor NUT, Carburetor mounting SCREW, Cover to base SCREW, Detent to block SCREW, Throttle adjustment STUD, Cover WASHER, Stud TIE STRAP TIE STRAP SCREW, Anchor block to manifold GASKET, Air silencer GASKET, Base to cover LINK, Throttle adjustment lever LOCKNUT, Cover HOSE, Silencer to manifold, 5 in. C (127mm) DECAL, Spark advance DECAL, Owner's attention

Qty 1 1 2 4 7 1 1 1 1 2 2 1 1 1 1 1 1 1 1

40, 50 PL

EPC3111


CYLINDER & CRANKCASE 39

17

15

40

16

14 31 7 13

37

17 33

30

32

12

5

1 36

35 10

11 34

4

9

27 20

26 25

24

23 18

21

28

2 19

29

6 8 5 3

38 21

22

EPC3113 Ref

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 A B C

P/N 437341 437342 304178 314616 305070 308747 308752 308742 331894 435009 336178 435957 436195 329830 306049 314515 325211 437506 321164 437929 316355 335359

Ref 21 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Name of Part Qty CYLINDER & C'CASE Assy 1 A CYLINDER & C'CASE Assy 1 B 2 *DOWEL PIN, Bearing *STUD, Cylinder to adapter 1 *TAPER PIN 1 *SCREW, Crankcase to cylinder 2 *SCREW, Main brg., upper & lower 4 7 *SCREW, Crankcase to cylinder *ELBOW, Indicator 1 *LIMITER, Pulse 1 HOUSING, Thermostat 1 DIAPHRAGM & CUP Assy 1 1 THERMOSTAT Assy GASKET, Cover, thermostat 1 SCREW, Cover, thermostat 4 SCREW, Lift bracket 1 GASKET, Water passage 1 COVER & PLUG Assy, Water passage 1 *PLUG, Cover 2 2 SPARK PLUG, Champion, QL78YC NUT, Stud 1 GASKET, Cylinder head 1

40HP Model 50HP Model Cut to Length from P/N 310828 -- 25 ft. (7.6m) Roll

16

P/N 332406 339540 340100 585184 511469 329562 513357 330143 328701 328740 326023 303630 330057 336179 343115 336185 343141 322323 302288 439083

Name of Part PIN, Roll, mount CYLINDER HEAD A CYLINDER HEAD B TEMPERATURE SWITCH *TERMINAL, Pin *COVER, Temperature switch *CONNECTOR STUD, Double ended WASHER, Stud NUT HOSE, Indicator, 18 3/4 in. (480mm) C LIFT RING WASHER, Plug SCREW, Plug SPRING, Thermostat SPRING, Pressure relief WASHER, Cover COVER, Thermostat SCREW, Cylinder head SCREW, Cover POWERHEAD GASKET SET

Qty 4 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 10 12 1


STARTER MOTOR

17

5 18 19

40, 50 PL

9

21

11

4

13 16

11

1

14 17

15

12 10 7

7

3 7 6 2

7

20

8

EPC3116 Ref 1 2 3 4 5 6 7 8 9 10

P/N 586279 387937 585270 585264 586101 342721 585266 385952 328741 585177 302479

Name of Part STARTER MOTOR Assy *THRU BOLT PACKAGE *ARMATURE Assy *CAP Assy *DRIVE Assy *RING, Starter drive *CAP Assy, Commutator *BRUSH & SPRING SET **NUT, Input stud LEAD, Starter to solenoid SCREW, Starter mounting

Qty 1 1 1 1 1 1 1 1 1 1 3

Ref 11 12 13 14 15 16 17 18 19 20 21

17

P/N 331259 301250 586180 311217 330112 306010 311349 304454 306556 584381 580733

Name of Part LOCK WASHER, Terminal LOCK WASHER SOLENOID Assy SLEEVE, Solenoid CLAMP, Solenoid mounting SCREW, Solenoid mounting NUT, Terminal LOCK WASHER, Terminal NUT, Terminal BATTERY CABLE LEAD, Solenoid ground

Qty 3 3 1 1 1 2 3 2 2 1 1


EXHAUST HOUSING / STERN BRACKET 67 68

70

66 69

57

62

71

72

61 55

65

56 55 64

53

63

61 73 74 60

17 18

75 59

76 77

58

13

15

19

52

14

16 20 21

11

34 12

7

9

33

18

22

25 50

31 30 29 28

54

5 1

32 6

40

5

23 27

4

41

36

89 38 37

35

47

78 79

48

43

24

26 39

3

45

2

6

49 8

44

80 51

43 10

46

9 22

42

18


EXHAUST HOUSING / STERN BRACKET

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

P/N 350642 313607 332453 321511 319787 317782 344104 333624 335554 317894 337586 327264 334438 318238 398875 321863 333765 315081 308825 334341 310442 122890 332447 327283 333674 173029 341549 908158 328703 432293 314390 332435 908158 321243 585174 334885 334342 511527 334884 332427 332419

Name of Part SWIVEL BRACKET LUBRICATION FITTING THRUST WASHER, Swivel bracket TUBE, Tilt BUSHING, Swivel bracket to tilt tube THRUST WASHER, Stern bracket STERN BRACKET, Port STERN BRACKET, Stbd NUT, Tilting tube CAP WIPER NUT CLAMP, Cable KNOB, Tilt and reverse lock SCREW, Knob LEVER & SHAFT WASHER, Tilt lever SPRING, Tilt lever BUSHING, Lever to bracket SCREW, Clamp, cable ROLLER, Clamp CLAMP, Cable NUT, Tilt pin TILT PIN WASHER, Screw, anode SCREW, Anode ANODE SHIELD, Tilt tube SCREW, Trail lock WASHER, Trail lock LEVER ASSY., Trail lock WASHER, Trail lock PIN, Tilt cylinder SCREW, Friction adjustment plug BUSHING, Tilt wiring lead SENDING UNIT *SPRING, Arm return *ARM, Sending unit *RETAINER, Arm SCREW, Sending unit EXHAUST HOUSING, Outer MOUNT BRACKET, Port

Qty 1 4 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1

Ref 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 89

19

P/N 332420 333764 133022 301250 332421 339822 306470 339823 332414 321452 433031 335852 332429 309705 332407 351018 334281 334879 334343 335221 334883 433585 344332 436470 582494 306423 306470 333868 313581 321232 313580 320866 332452 334337 334682 333821 328701 351247 908158 582499

Name of Part MOUNT BRACKET, Starboard RUBBER MOUNT, Lower SCREW, Exh. hsg. to powerhead LOCK WASHER, Exhaust housing MOUNT, Bracket, front SCREW, Mount bracket LOCK WASHER, Screw, bracket SCREW, Mount bracket SEAL, Exhaust housing GROMMET, Shift rod EXHAUST HOUSING, Inner *PLUG, Threaded GROMMET, Inner to outer housing SCREW, Inner to outer exhaust hsg SEAL, Bearing to adapter GASKET, Adapter to powerhead GASKET, Relief cover PLATE, Baffle BAFFLE, Exhaust relief SCREW, Baffle to housing GROMMET, Exhaust relief ARM & SHAFT Assy, Steering SEAL, Steering arm to lower cover RUBBER MOUNT, Upper LEAD Assy, Steering arm SCREW, Upper mount to adapter LOCK WASHER, Upper mount SCREW, Upper mount BUMPER, Mount screw RETAINING WASHER WASHER, Upper mount THRUST WASHER, Pivot, upper SEAL, Upper BUSHING, Upper SCREW, Bushing to bracket WASHER, Pivot shaft WASHER, Screw, tie bar TIE BAR SCREW, Tie bar LEAD, Ground

Qty 1 2 6 8 1 2 3 1 1 1 1 1 1 4 1 1 1 1 1 4 1 1 1 1 1 3 3 2 2 2 2 1 1 1 1 1 1 1 2 1

40, 50 PL

EPC3114


GEARCASE 66

76 67 34 33 48 32

31

65 71

77

64

41

72 46 45

70 68

69 73

74

30

44

85

47 39 38

58

37 42

52

11

75 52 36

1 63 62

2

20

59

16

55 22

50

53

14 43

4

10 9 8

78 19

80 79

40

82 54

15 56

81

3

51

49 5

84 83

7

6

17 18

61 60

57

14 29

35

27 26

28

21

40 24

23 25

86 21

20

12

13


GEARCASE

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 33 33 33 33 34 35 36 37 38 39 40 41 42 A B C D

P/N 435280 435275 382343 324852 332584 382407 309243 336982 432264 318544 311598 332507 332514 397537 397627 332503 332491 320310 320311 439138 332489 332495 332484 553126 432276 386764 386765 342887 333706 313339 438399 398901 333771 313273 313274 313275 313276 313277 310327 435274 342786 306376 302504 332508 316506 316037 332492

Name of Part GEARCASE Assy *GEARCASE & BEARING Assy **BEARING, Pinion **SCREW, Pinion Brg retaining ***WASHER, Seal **BEARING Assy, Fwd gear **SCREW, Fill & drain, upper ***O-RING, Fill & drain screw **BEARING Assy, Fwd gear *SCREW, Fill & drain, lower **WASHER, Fill & drain seal *CRADLE, Shift *WASHER, Rev gear thrust *BEARING, Rev gear thrust *GEAR SET, Pinion & forward *SHAFT, Shift *CLUTCH DOG *PIN, Clutch dog *SPRING, Clutch dog pin *PROPELLER SHAFT Assy *GEAR, Reverse *TAB, Retainer *SPRING, Shift shaft detent *O-RING, Bearing housing *BEARING HSG, Propshaft **BEARING Assy, Front **BEARING Assy, Rear **SEAL, Propshaft *SCREW, Retainer tab *NUT, Pinion gear *DRIVESHAFT Assy *BEARING, Driveshaft thrust *WASHER, Driveshaft thrust *SHIM, 0.003 in. (0,07mm) *SHIM, 0.004 in. (0,10mm) *SHIM, 0.005 in. (0,12mm) *SHIM, 0.006 in. (0,14mm) *SHIM, 0.007 in. (0,16mm) *O-RING, Driveshaft brg hsg *BEARING HOUSING, Driveshaft *SEAL, Driveshaft brg hsg *PIN, Shift rod cotter *PIN, Connector, shift rod *CONNECTOR, Shift rod *BALL, Shift detent *SCREW, Shift rod cover *LEVER, Shift

A

A

A

A

A

A

Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 2 2 AR AR AR 1 1 1 1 1 1 1 1 3 2 1

Ref P/N Name of Part 43 397538 *BEARING, Fwd gear thrust 44 5005597 *COVER, Shift rod 45 318372 **O-RING, Shift rod 46 333780 **BUSHING, Shift rod 47 338522 **O-RING, Shift rod cover 48 332510 *SHIFT ROD 49 333725 *WASHER, Fwd gear thrust 50 317178 *SEAL, Shift lever screw 51 333770 *SCREW, Shift lever 52 317624 *SCREW, Driveshaft hsg 53 332494 SCREEN, Water intake 54 328694 SCREW, Anode 55 325539 SCREW, Water intake screen 56 398873 ANODE, Bearing housing 57 330266 WASHER, Screw trim tab 58 340539 TRIM TAB, Gearcase 59 335021 SCREW, Trim tab 60 305282 SCREW, Gearcase to housing 61 330266 LOCK WASHER 62 313697 SCREW, Long 63 330265 LOCK WASHER, Long screw 64 438592 WATER PUMP REPAIR KIT 65 438544 *IMPELLER HOUSING 66 302325 *SCREW, Impeller housing 67 341732 *GROMMET, Housing 68 310584 *O-RING, Impeller to driveshaft 69 334897 *KEY, Impeller to driveshaft 70 437059 *IMPELLER Assy 71 331188 *O-RING, Cup to housing 72 340619 *CUP, Impeller housing 73 341038 *PLATE, Impeller housing 74 324981 *SEAL, Impeller housing 75 336530 *GASKET, Impeller plate 76 333758 *GROMMET, Water tube 77 389145 CHROME CUP & PLATE KIT 341187 PLATE, Impeller housing 341186 CUP, Impeller housing 78 177154 PROPELLER, 12 1/4 x 15 79 386787 *PROPELLER BUSHING Assy 80 332543 *CONVERGING RING 81 314502 COTTER PIN, Propeller nut 82 320305 THRUST BUSHING Assy 83 315810 SPACER, Propeller nut 84 314503 NUT, Propeller 85 433550 GEARCASE SEAL KIT 86 328702 WASHER, Retainer tab screw

Contents of Gearcase Seal Kit Refer to EVINRUDE/JOHNSON ?Genuine Parts Propeller Chart Included with 40HP Model Only Not Shown

21

Qty 1 1 1 A 1 1 A 1 1 1 A 1 3 2 2 2 1 1 1 1 4 4 1 1 1 1 4 1 1 1 1 1 1 1 1 A 1 A 1 A 1 1 D 1 D B,C 1 1 C 1 C 1 1 1 1 1 2

40, 50 PL

EPC3115


POWER TRIM/TILT

55 55 54

58 57

40 39

38 53

4 3 49

23 24 34

21 47

18

46

36

20

22

1

6 26

47

41 44 45 19 30 31 28

27

56

48 25 51

37 5

43

9 8 32 10

16

11 7

13 15

14 12

12 15 13

42 50 33 29 2 35 17

52

22

7

11 16


POWER TRIM/TILT

Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A

P/N 438135 160084 302290 320780 911522 321942 333496 436606 335143 339849 335132 335133 335134 335136 335137 335138 335140 335141 335142 435566 335148 335149 335154 335155 335156 306311 335130 335159 335171

Name of Part HYDRAULIC LIFT Assy *BALL, Valve seat *WASHER, Screw, motor to manifold *SCREW, Tilt & trim motor *O-RING, Oil pump to manifold A *SCREW, Oil pump to manifold *SPRING, Housing to poppet *VALVE HSG. Assy, Manual release **O-RING, Release valve A **O-RING, Release valve A *O-RING, Manifold to housing A *O-RING, Valve seat A *POPPET, Check valve *SPOOL, Shuttle *SEAT, Poppet valve *PLUG, Retainer *PLUG, Retainer *DRIVE COUPLING *WASHER, Piston to tilt rod *CAP Assy **SEAL, Tilt rod A **O-RING, End cap A **WIPER A **RING, Backup A *GUIDE, Ball *LOCK WASHER, Pump to manifold *PLUG, Manifold *NUT, Tilt rod *VALVE SEAT

Qty 1 1 4 4 2 2 2 1 1 1 2 2 2 1 2 2 1 1 1 1 1 1 1 1 1 3 2 1 1

Ref 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58

Contents of O-ring & Seal Kit

23

P/N 335657 335658 914069 335660 335661 335129 335663 389836 433225 437801 513667 335152 435899 340174 433814 335143 335145 335144 335153 582499 335131 912298 332434 512259 513665 332436 435567 513664 911729

Name of Part *FILL PLUG *O-RING, Fill plug A *RETAINING RING, Manual release *O-RING, Valve seat A *SEAL, Manifold A *O-RING, Plug A *FILTER, Oil pump *OIL PUMP Assy *ROD & EYE Assy *MOTOR & CABLE Assy **TERMINAL *WASHER, Piston *MANIFOLD Assy *FILTER, Manual relief *PISTON Assy **O-RING, Piston A **RING, Quad A **RING, Backup A *SPRING, Relief valve *BONDING STRAP *FILTER, Reservoir *BALL, Relief valve BUSHING, Manifold to rod SLEEVE, Cable SEAL, Connector BUSHING, Tilt cylinder to bracket O-RING & SEAL KIT CONNECTOR, Tilt motor *O-RING, Connector

Qty 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 2 1 1 1

40, 50 PL

EPC3117


TILLER CONVERSION KIT 28 29

31

19

41

42

21

20

26

24 37

28

12

27

41

36

22

43

24 2

8

7

34

23

4 38

32 18

30

11

40

6

25

16 1

45

13

14

46 14

33

10

35 3

48 9

15

5

39

49

47

17 44

Trim/Tilt Switch (Ref "B")

Harness (Ref "A")

9

17 16 10 12 15 11 10 2 10 4 20 3 10 6 5 2

10 6

14

16

19

9

17

10 12 18 13 9 10

1

7

10

7 14 15

4 5 8

7 6 11 17

1

14

11

15

2 13

8

12

16 3

Steering Friction (Ref "D") 1

Ignition Switch & Horn (Ref "C") 19 3

2

11

6

4

12

17 20

7

16

10

15

7

10

18 14

2 11

5

8

8 4

9

3 13

5

9 6 12

24

13


TILLER CONVERSION KIT Ref * * * * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

P/N 5005624 176339 176408 176560 N/A 434101 334960 397001 332089 336481 307160 313022 313607 315186 318611 323912 325452 325729 327400 327805 327944 328480 328703 328739 329063 329160 329879

Nam e of Part TILLER HANDLE KIT *WIRING KIT, 12 ft. (3.66 m) A *IGNITION SWITCH KIT B *REMOTE T&T SWITCH KIT C *STEERING FRICTION DEVICE D *STEERING HANDLE Assy **PIN, Spirol **STEERING HANDLE & RET., Inner ***RETAINING RING *SCREW *NUT, Lock *NUT, Lock *FITTING, lube *SLEEVE, terminal *SCREW *TUBING *BUSHING *SCREW *WASHER *NUT *PLATE, throttle control *RING, Mounting *WASHER *WASHER *SEAL *SCREW, Shoulder *GUIDE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

176339 126663 127287 127288 176295 514788 510781 513186 514679 514680 514681 514683 514684 514685 514789 514687 514790 514688 176296 514791

INST. HARNESS, 12 ft. (3,7m) *TERMINAL, Ring *LOCK WEDGE, 2-socket *LOCK WEDGE, 8-socket *CONNECTOR, 2-socket **SEAL, 2-socket *TUBING *SLEEVE *TERMINAL, Pin *TERMINAL, Socket *LOCK WEDGE, 3-socket *LOCK WEDGE, 6-socket *LOCK WEDGE, 6-pin *CONNECTOR, 3-socket **SEAL, 3-socket *CONNECTOR, 6-soocket **SEAL, 6-socket *CONNECTOR, 6-pin *CONNECTOR, 8-socket **SEAL, 8-socket

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

176560 124997 125308 176558 514679 514680 514681 514682 514685 514789 514686 313219 334656 514682 514686 586074 514679

Qty 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 1 2

Ref 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

P/N 329880 329881 330266 332478 333787 334063 334083 334119 334120 334373 334814 334815 336347 339722 340779 350989 398602 333449 333774 432685 436216 438618 513356 513357 584302 585236 586103

1 6 1 1 1 1 6 4 6 28 2 2 1 2 1 2 1 1 1 1

1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20

176408 125308 127083 175974 176288 127274 176287 127279 127280 127281 127591 127592 127593 127595 176402 126908 514679 514684 514688 910446 512947 513185 176360 514679 514696 514697 320107

1 2 3 4 5 6 7 8 9 10 11 12 13

315077 351206 351207 351208 5030344 5030573 5032176 5034388 5034389 5034390 5034391 5034394 5034395

Harness (Ref "A")

Ignition Switch & Horn (Ref "C")

Trim /Tilt Switch (Ref "B") REMOTE TILT SWITCH KIT *BEZEL *SCREW *CABLE Assy., 13.5 ft. (4.1m) **TERMINAL, Pin **TERMINAL, Socket **LOCK WEDGE, 3 socket **LOCKWEDGE, 3-pin **CONNECTOR, 3-socket ***SEAL, Connector **CONNECTOR, 3-pin *WASHER *NUT *LOCK WEDGE, 3-pin *CONNECTOR, 3-pin *SWITCH, Trim/tilt **TERMINAL, Pin

Nam e of Part Qty *PIN 1 *ROLLER 2 *WASHER 1 *GROMMET 1 *SHIFT ROD 1 *PIN 1 *ANCHOR, Throttle cable 1 *CONNECTOR, Shift rod 1 *CONNECTOR, Throttle cable 1 *BUSHING, Shift rod 1 *SHIFT LEVER 1 *BUSHING, Shift lever screw 1 *PLUG 1 *HELIX 2 1 *BRACKET, Steering handle *SCREW, Steering handle to bracket 1 1 *LANYARD Assy. **CLIP 1 *CLIP, retainer 1 *THROTTLE CABLE Assy. 1 1 *TWIST GRIP Assy. *START BUTTON KIT 1 1 *CONNECTOR, 1-socket plug 1 *CONNECTOR, 1- pin receptacle *ADJUSTMENT, Idle 1 1 *STOP SWITCH Assy. 1 *START SWITCH Assy.

1 1 2 1 3 6 2 1 2 1 1 1 1 1 1 1 1

IGNITION SWITCH KIT *SCREW, Bezel *BEZEL, Ignition *SWITCH, KEY & LANYARD **LANYARD Assy. **NUT **KEY SET ***KEY #70 ***KEY #71 ***KEY #72 ***KEY #75 ***KEY #76 ***KEY #77 ***KEY #79 *CABLE Assy. **SLEEVE, Socket **TERMINAL, Pin **LOCK WEDGE, 6-pin **CONNECTOR, 6-PIN **TERMINAL, Socket **TERMINAL, Bullet **SLEEVE, Bullet *HORN **TERMINAL, Pin **CONNECTOR, 2-Pin **LOCK WEDGE, 2-Pin *TIE STRAP

1 2 1 1 1 1 AR AR AR AR AR AR AR AR 1 5 6 1 1 5 1 1 1 2 1 1 1

Steering Friction (Ref "D")

25

NUT,Lock SCREW NUT, adaptor BUSHING, steering link WASHER CLIP WASHER SHAFT, Friction adjustment FRICTION NUT STEERING LINK BOLT, Wing NUT NUT, Lock

1 1 1 1 2 1 1 1 1 1 1 1 1

40, 50 PL

EPC3771



Turn static files into dynamic content formats.

Create a flipbook
Issuu converts static files into: digital portfolios, online yearbooks, online catalogs, digital photo albums and more. Sign up and create your flipbook.