Quality Parts CMX6000/8000 Electric Center Riding Pallet Truck Effective Serial Number CMX__26288001
Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 302824-004
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Date: January 1997
PARTS ORDERING INSTRUCTIONS HOW TO ORDER
FIELD MODIFICATIONS
When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.
The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).
Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER
BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.
Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.
The modifier should send confirmation of the change to the factory along with pictures of the revised truck.
INSTRUCTIONS FOR RETURNING PARTS
EXPLANATION OF SERIAL NUMBER
Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.
CSX 65 2 6 265 001
If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.
Number of unit for that day Day of year Year Decade Capacity Model
2
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© BT Prime-Mover, Inc.
October 1996
GENERAL INFORMATION
RIGHT-HAND AND LEFT-HAND SIDES
INDEX
The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.
This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.
A. Right Side B. Rear C. Left Side D. Forward
PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.
EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K
October 1996
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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028
# FOR ASSY.
NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prim e-Mover, Inc.
1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1
UNITS 89/180 95/198 108/226 111/240 119/258
3
0850 7400 5510
5330 5390 9660
5160 0640 4110 5190 5230 5290 5310
0340 4180
0390
5810 6100 6125
3550
1700 3300 3360
3580
2550 3530 0300 7310
4
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5440 5450
5100 3540 3560
© BT Prime-Mover, Inc.
December 1996
Quality Parts
0000 CHASSIS 0300-001 Frame / Chassis 0340-008 Inspection covers (Shields & guards) 0390-004 Battery compartment parts 0640-018 Drivers controls (speed & direction) 0850-005 Signs, warnings
1000 DRIVE MOTOR 1700-008 Electrical drive motor (24 Volt)
2000 DRIVE GEAR / TRANSMISSION 2550-003 Mechanical drive gear unit
3000 BRAKE / WHEEL SYSTEM 3300-003 Parking brake system 3360-001 Brake drum/disc assembly 3530-001 Drive wheel 3540-005 Support / swivel wheel 3550-007 Fork / support arm / outrigger wheels 3560-002 Stabilizer wheel 3580-000 Guide wheels
4000 STEERING SYSTEM 4110-021 Steering arm / wheel 4110-022 Steering arm / wheel 4180-002 Steering / radial bearing
December 1996
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© BT Prime-Mover, Inc.
5
Quality Parts
5000 ELECTRICAL SYSTEM 5100-006 General electrical compartments 5100-007 General electrical compartments 5160-013 General alarm signal 5190-015 Battery cut out contactor / plug (battery connector) 5230-003 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-018 Start / stop switch 5330-011 Speed controls 5390-004 Control cables / harness 5440-002 Direction contactors (24 Volt) 5450-001 Speed contactors (1A) 24 Volt 5510-013 Micro switches (lights, fan) 5810-013 Pump motor (24 Volt)
6000 HYDRAULIC SYSTEM 6100-021 Hydraulic pump 6100-022 Hydraulic pump (PRIME-TRAK) 6125-018 Hoses, pipes, connections, mounting points 6125-019 Hoses, pipes, connections, mounting points (Prime-Trak)
7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-011 Lift cylinder 7400-002 Lift and carrying devices (Package guard)
9000 OPTIONS / ATTACHMENTS 9660-002 Electrical heater 9999-000 Special tools and lubrications
6
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© BT Prime-Mover, Inc.
December 1996
Quality Parts
December 1996
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© BT Prime-Mover, Inc.
7
Quality Parts
0300-001 0300-001
Effective Serial Number CMX__25334001
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© BT Products AB
September 1995
Quality Parts
0300-001
0300-001 Frame / Chassis ITEM # PART # 1 1 2 3 4 5 6 7 7 8 9 10 11 12 12 12 12 12 12 13 13 14 15 16 17 17 18 19 19 20 20 21 22 22 23 24 25 26 27 28 29 30
304885-000 Pin 304886-000 Pin (Cold Storage) ------------------- Frame, lift (State Model & Serial Number) 302057-000 Isolator 304821-000 Bushing 304822-000 Bushing 304824-000 Fork, load wheel 304874-000 Pin, load wheel 304880-000 Pin, load wheel (Cold Storage) 20686 Pin, roll (6mm X 45mm) 11160-09 Fitting, grease 29833 Pin, roll (6mm X 50mm) 11160-11 Fitting, grease 305036-012 Rod, pull (for 36” long forks) 305036-013 Rod, pull (for 42” long forks) 305036-014 Rod, pull (for 48” long forks) 305036-017 Rod, pull (for 84”, 93” long forks) 305036-015 Rod, pull (for 96” long forks 6000lbs. only) 305036-016 Rod, pull (for 1150mm long forks) 304881-000 Pin 304882-000 Pin (Cold Storage) 301747-000 Isolator 301955-016 Screw, socket head 301652-016 Screw, cap 304871-000 Pin, lower link 304872-000 Pin, lower link (Cold Storage) 11160-14 Fitting, grease 304883-000 Pin, lower link 304884-000 Pin, lower link (Cold Storage) 304887-000 Pin 304888-000 Pin (Cold Storage) 301607-000 Link, lower 304909-000 Pin 304910-000 Pin (Cold Storage) 301604-000 Link, upper 11020-40 Bearing 302036-000 Shim 301604-001 Link, upper ------------------ Frame, carrier (State Model & Serial Number) 301827-020 Screw, thread form 302589-000 Bracket, limit switch 28238 Pin, roll (6mm X 60mm)
September 1995
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# FOR ASSY.
NAME
© BT Products AB
3 3 1 2 12 12 2 2 2 1 2 6 16 2 2 2 2 2 2 2 2 2 2 3 2 2 8 2 2 2 2 4 1 1 1 2 2 1 1 2 1 1
UNITS Cold Storage
Cold Storage
36” forks 42” forks 48” forks 84”,93” forks 6000lbs. only 1150mm Cold Storage
Cold Storage
Cold Storage Cold Storage
Cold Storage
Quality Parts
0340-008 0340-008
3
17
1
1 4
2
13 14 11 12
15
16
5
6
1 10
8
7
9
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© BT Products
June 25, 1998
Quality Parts
0340-008
0340-008 Inspection covers (Shields & guards) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Screw, flat head Pad, knee Cushion, backrest with controls Cushion, backrest Pad, platform Plate, platform Screw, socket head Angle, platform Screw, thread form Cover Door Latch Plate, latch Screw, locking Plate, cover Screw, thread form Bumper, door
301922-020 302398-000 302830-000 302909-000 302597-000 305312-000 301955-016 302379-000 301827-016 303343-000 306238-000 301802-000 302060-000 301652-030 302596-000 301826-016 302069-000
June 25, 1998
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# FOR ASSY.
© BT Products
19 1 1 1 1 1 2 1 2 1 1 1 1 2 1 2 2
UNITS
Quality Parts
0390-004 0390-004
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© BT Products
June 24, 1998
Quality Parts
0390-004
0390-004 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7
302755-000 25189-02 25204-09 25203-09 -----------------302755-000 ------------------
June 24, 1998
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# FOR ASSY.
NAME Door, side battery Bearing Roller, battery Shaft, battery Frame (State Model & serial Number) Door, side battery Frame (State Model & serial Number)
© BT Products
1 8 4 4 1 1 1
UNITS
Quality Parts
0640-018 0640-018
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© BT Products
June 25, 1997
Quality Parts
0640-018
0640-018 Drivers controls (speed & direction) ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13
Cover Spring Bracket Screw, thread form Pin, roll Cam Return Spring Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded
301726-001 301918-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 307444-000 301780-000 301718-000 301779-000
June 25, 1997
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# FOR ASSY.
© BT Products
1 4 1 6 3 1 1 1 1 2 1 2 2
UNITS
Quality Parts
0850-005 0850-005
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© BT Products
June 12, 1997
Quality Parts
0850-005
0850-005 Signs, warnings ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 5 6 * 7 8 8 8 8 8 8 8 8 9 10 11 12 * * *
Decal, WARNING Decal, SET PARKING BRAKE Decal, data plate Decal, BT LOGO Rivet, 1/8” Compartment, operator’s manual Sleeve, cable Decal, U.L. Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Right BT LOGO Decal, Left BT LOGO Decal, NO STEP Decal, CMX Manual, CMX Operator's Manual, CMX PARTS Manual, SERVICE
1 1 1 1 4 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 2 1 1 1 1
305955-000 303574-000 NSS 121795-120 NSS 300771-001 49804-00 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 151847 151848 305507-000 306104-000 302823-004 302824-004 302825-000
June 12, 1997
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© BT Products
UNITS
Quality Parts
1700-008 1700-008
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© BT Prime-Mover, Inc.
September 1995
Quality Parts
1700-008
1700-008 Electrical drive motor (24 Volt) ITEM # PART #
NAME
*
302308-000
Drive Motor Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014
Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft
4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1
September 1995
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# FOR ASSY.
© BT Prime-Mover, Inc.
UNITS
Quality Parts
2550-003 2550-003
Torque nut to 250 ft-lb while turning wheel.
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© BT Products
August 28, 1998
Quality Parts
2550-003
2550-003 Mechanical drive gear unit ITEM # PART # *
301633-006
Transmission assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
301580-001 11890-09 11844-02 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301626-000 11205-27 23007-00 11039-31 164046 301627-000
Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft-lb) Screw, socket head (Torque 14 ft-lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft-lb) Gear, drive
1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1
August 28, 1998
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# FOR ASSY.
NAME
© BT Products
UNITS
Quality Parts
3300-003 3300-003
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© BT Products
December 1996
Quality Parts
3300-003
3300-003 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8
11844-02 Key ------------------- Brake assembly 303009-025 Screw, socket head (Torque 14 ft./lbs.) 302558-000 Bracket, brake cable ------------------- Transmission assembly ------------------- Drive motor assembly 304435-000 Drum, brake 301654-012 Nut
December 1996
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# FOR ASSY.
NAME
© BT Products
1 1 9 1 1 1 1 1
UNITS
Quality Parts
3360-001 3360-001
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© BT Products
December 1996
Quality Parts
3360-001
3360-001 Brake drum/disc assembly ITEM # PART # *
302626-000
Brake assembly
1
1 2 3 4 5 6
301793-010 301793-009 301793-011 301793-004 301793-008 301793-012
Cam Plate Lever Clip Spring Shoe
1 1 1 1 2 2
December 1996
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# FOR ASSY.
NAME
© BT Products
UNITS
Quality Parts
3530-001 3530-001
2 1
3
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© BT Products
August 12, 1998
Quality Parts
3530-001
3530-001 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3
302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000
August 12, 1998
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# FOR ASSY.
NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive
© BT Products
1 1 1 1 1 1 1 1 1 1 1
UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly
Quality Parts
3540-005 3540-005
1 14 13 2
11 12 5
3
10 9
4 6
5
8
3
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7
© BT Products
September 26, 1997
Quality Parts
3540-005
3540-005 Support / swivel wheel ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Nut, hex Frame, carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid Nut, hex Spring, suspension Prime-Trak hydraulic system assembly Retainer, spring (without Prime-Trak) Nut, hex Screw, cap
301960-012 -----------------302384-000 301957-100 11020-41 302595-000 301955-030 -----------------301960-010 301789-000 ----------------303869-000 301960-020 301958-110
September 26, 1997
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# FOR ASSY.
© BT Products
4 1 2 4 2 1 8 2 8 2 1 2 2 2
UNITS
Prime-Trak Prime-Trak
Quality Parts
3550-007 3550-007
Raised edges to the inside.
Seals to the outside.
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© BT Products
June 13, 1997
Quality Parts
3550-007
3550-007 Fork / support arm / outrigger wheels
LOAD WHEEL ASSEMBLY CMX 6000 LBS. (2948kg) VULKOLLAN
URETHANE
VULKOLLAN
URETHANE
1
302307-001
27626-02
302307-001
27626-03
Wheel load
2
49910-01
49910-01
49910-01
49910-01
Bearing, sealed
3
11030-05
---------------
11030-05
11030-05
Bearing, No Seal
4
302287-000
302287-000
302287-000
302287-000
Guard, string
June 13, 1997
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CMX 8000 LBS. (3629kg)
© BT Products
Quality Parts
3560-002 3560-002
1
2
3 16
4
15
6 5 14 6 7
8 9 10
11 12
13 12 11
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© BT Products
May 1995
Quality Parts
3560-002
3560-002 Stabilizer wheel ITEM #
PART #
*
301830-000
Caster Assembly
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04
Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap
1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1
May 1995
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NAME
© BT Products
# FOR ASSY.
UNITS
Quality Parts
3580-000 3580-000
See Lift Frame Assembly
1 2 3 4
1 2
6 3 4 5
6
4 6
3 2 1
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© BT Products
May 1995
Quality Parts
3580-000
3580-000 Guide wheels ITEM # PART # 1 2 3 4 5 5 6
May 1995
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301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012
# FOR ASSY.
NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam
© BT Products
6 6 6 6 2 2 6
UNITS
Standard Ext nose
Quality Parts
4110-021 4110-021
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© BT Products
June 13, 1997
Quality Parts
4110-021
4110-021 Steering arm / wheel ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Housing, switch Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head Knob assembly Grip, fixed Pin, roll Coupler Block Pin Screw, socket (not part of handle assy.)
301717-000 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 302872-002 302862-000 301964-016 302831-000 301781-000 301778-000 301954-035
June 13, 1997
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# FOR ASSY.
© BT Products
1 9 1 1 1 1 1 1 1 8 2 2 2 2 2 2 2
UNITS
Quality Parts
4110-022 4110-022
CONNECT TO BRAKE
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© BT Prime-Mover, Inc.
December 1996
Quality Parts
4110-022
4110-022 Steering arm / wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
304755-000 301952-016 11135-04 11429-04 302557-000 11695-11 14993-19 302810-000 302806-000 302550-000 301954-025 -----------------302555-000 302559-000 302559-001 303899-000 11020-45 302556-000 302811-008 302802-000 22120-00 11129-06 302544-000 304128-000 302804-000 11129-08 302546-000 14851-05 304718-000 304718-001 302803-000 11129-05 302545-000 302808-000 13282-00 306079-000 305958-000 306039-000 11045-04 305928-000 11045-04 306022-000 304762-000 11873-16
December 1996
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# FOR ASSY.
NAME Stem, handle Screw, socket flat head Pin, yoke Cotter, internal Link, pivot Bushing, flanged Washer, shim (.030) Pin, groove Pin, spring Bracket, hand brake Screw, socket head Control head assembly Cover Handle, brake (AS SHOWN) Handle, brake (NOT SHOWN) Grip Bushing, sleeve Pivot Screw, socket head Spring Clevis Nut, jam Bar, brake link Screw, socket head Joint, ball Nut Handle, park brake Nut, clip Cover, PRIME-TRAK brake Cover, STANDARD brake Spring Nut, jam Anchor, spring Cable, brake Pin with cotter pin Base, stem handle Latch, bar Spring Bolt, shoulder Bushing, flanged Bolt, shoulder Shaft, pivot Handle Bolt, shoulder © BT Prime-Mover, Inc.
1 8 1 1 1 2 4 2 4 1 6 1 1 1 1 3 2 2 2 2 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
UNITS
AS SHOWN NOT SHOWN
PRIME-TRAK STANDARD
Quality Parts
4180-002 4180-002
1 2
7
6
5 3 4
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© BT Products
December 1996
Quality Parts
4180-002
4180-002 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7
301946-001 ----------------11160-14 ----------------11205-26 301946-000 11205-30
December 1996
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# FOR ASSY.
NAME Seal, small felt Frame, carrier Fitting, 90° grease Transmission assembly Bearing Seal, large felt Bearing
© BT Products
1 1 1 1 1 1 1
UNITS
Quality Parts
5100-006 5100-006
NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.
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© BT Prime-Mover, Inc.
December 1996
Quality Parts
5100-006
5100-006 General electrical compartments ITEM # PART # NAME 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 25 26 27 28 * * 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
-----------------301922-014 52-05103-00 49856-151 49856-152 -----------------15677-06 49606-00 302867-000 14986-03 11880-09 20323-00 49771-10 302868-000 301652-016 301960-008 49709-02 49607-00 49350-02 49605-00 302948-000 49606-00 302953-000 302951-000 303964-000 303334-000 -----------------14986-03 11880-09 20323-00 49771-01 49856-153 49856-154 -----------------20163-102 301890-000 49856-66 301826-016 302624-000 50001-11 15677-04 49856-15 49856-11 ------------------
December 1996
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# FOR ASSY.
UNITS
Panel assembly 1 Screw, socket head 4 Sleeve (3.5 ft.) As Req’d. Cable 3 Cable 1 Motor, drive 1 Clamp 2 Suppressor 1 Harness, wiring 1 Nut, twin 2 Screw, round head 4 Switch, sealed 1 Fitting, male disconnect tab 4 Harness, platform 1 Screw, cap 2 Nut 2 Clamp 1 Plug, Diode 3 Resistor 1 Filter, horn 1 Switch, overtravel 1 PRIME-TRAK Suppressor (PRIME-TRAK) 2 Harness, backrest (optional) 1 PRIME-TRAK Switch, PRIME-TRAK rocker 2 PRIME-TRAK Cover, PRIME-TRAK switch 2 PRIME-TRAK Decal, PRIME-TRAK switch 2 PRIME-TRAK PRIME-TRAK pump assembly 1 PRIME-TRAK Nut, twin (PRIME-TRAK) 1 PRIME-TRAK Screw machine (PRIME-TRAK) 2 PRIME-TRAK Switch, sealed (PRIME-TRAK) 1 PRIME-TRAK Fitting, male wire tab (PRIME-TRAK) 1 Cable 1 Cable 1 Lift pump assembly 1 Jumper (NOT used on 8000 lbs. trucks) 1 Breaker, circuit 1 Cable 1 Screw 2 Extension, terminal 1 Lockwasher 1 Clamp 1 Cable 1 Cable 1 Connector assembly 1 © BT Prime-Mover, Inc.
Quality Parts
5100-007 5100-007
NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.
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© BT Prime-Mover, Inc.
December 1996
Quality Parts
5100-007
5100-007 General electrical compartments ITEM # PART # NAME 1 2 2 3 4 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
302341-001 27325-01 301314-000 301891-001 301889-000 20323-00 11880-09 14986-03 -----------------20140-01 49367-01 304011-000 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 -----------------301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 -----------------49521-00 49856-67 49856-66 50003-02 302402-000 27704-06 -----------------49771-10
December 1996
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Panel Controller Controller, remanufactured Contactor Breaker, control Switch, sealed Screw, machine Nut, twin Horn, 24 Volt Breaker, power Relay Relay, Cold Storage Contactor assy., forward & rearward Nut Lockwasher Screw, cap Screw, thread form Screw Lockwasher Fitting, male wire tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, bus Bar, bus Bar, bus Bar, bus Screw, cap Suppressor Bar, bus Bar, bus Resistor, field weakening Contactor assembly, field weakening Contactor assembly, 1A Delay, time Cable Cable Screw, cap Decal, DO NOT STEAM CLEAN Suppressor, 15 OHM Screw, socket head Fitting, wire male disconnect tab
© BT Prime-Mover, Inc.
# FOR ASSY. 1 1 1 1 1 1 2 1 1 2 1 1 1 4 8 7 2 6 6 6 1 1 17 2 1 1 1 1 1 10 2 2 1 1 1 1 2 1 1 1 1 1 1 2
UNITS
Cold Storage
Quality Parts
5160-013 5160-013
1
2
4
5
3
Return
© BT Products
December 1996
Quality Parts
5160-013
5160-013 General alarm signal ITEM # PART # 1 2 3 4 4 5
302129-000 301917-000 301954-035 23309-00 23309-01 11020-46
December 1996
Return
# FOR ASSY.
NAME Switch, horn Spring, return Screw, socket head Horn, 12 Volt Horn, 24 Volt Bushing
© BT Products
1 2 1 1 1 1
UNITS
12 Volt 24 Volt
Quality Parts
5190-015 5190-015
Return
© BT Prime-Mover, Inc.
October 1996
Quality Parts
5190-015
5190-015 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5
49854-01 49854-03 49854-04 49854-08 301952-040 49856-157 49856-157 301960-006
October 1996
Return
# FOR ASSY.
NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut
© BT Prime-Mover, Inc.
1 1 1 1 2 1 1 2
UNITS GRAY YELLOW RED BLUE
Quality Parts
5230-003 5230-003
2
1
3 4
5
Return
© BT Products
October 1996
Quality Parts
5230-003
5230-003 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5
306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001
October 1996
Return
# FOR ASSY.
NAME Display, BDI/Hourmeter lift interrupt, 12 Volt Display, BDI/Hourmeter lift interrupt, 24 Volt Harness, wire Plug, gauge (Cap) Battery discharge indicator, BDI 12 Volt Battery discharge indicator, BDI 24 Volt Battery discharge indicator/hourmeter 12 Volt Battery discharge indicator/hourmeter 24 Volt
© BT Products
1 1 1 1 1 1 1 1
UNITS 12 Volt 24 Volt
12 Volt 24 Volt 12 Volt 24 Volt
Quality Parts
5290-001 5290-001
1
QUARTZ
HOURS
1 10
Return
© BT Products
October 1996
Quality Parts
5290-001
5290-001 Hourmeter / speedometer ITEM # PART # 1
302201-000
October 1996
Return
# FOR ASSY.
NAME Hourmeter
1
© BT Products
UNITS
Quality Parts
5310-018 5310-018
01 02
03
07
Return
04
08
05
09
06
© BT Products
June, 10, 1997
Quality Parts
5310-018
5310-018 Start / stop switch ITEM # PART #
NAME
01 01 02 03 04 05 05 06 07 08 08 09
Switch, key Switch, toggle Switch, disconnect Switch, Prime-Trak rocker Screw Switch, lift limit Switch, lift limit (Sealed) Nut, twin Screw Switch, brake interlock Switch, brake interlock (Sealed) Nut, twin
302016-000 307109-000 305493-000 303918-000 11880-09 20208-00 20323-00 14986-03 11880-09 20208-00 20323-00 14986-03
June, 10, 1997
Return
# FOR ASSY.
© BT Products
1 1 1 1 2 1 1 1 2 1 1 1
UNITS
Prime-Trak
(Sealed)
(Sealed)
Quality Parts
5330-011 5330-011
1 2
3
Return
© BT Products
December 03, 1997
Quality Parts
5330-011
5330-011 Speed controls ITEM # PART # 1 2 3
307644-000 119697 301825-010
December 03, 1997
Return
# FOR ASSY.
NAME Potentiometer bracket assembly Gear Screw
© BT Products
1 1 2
UNITS
Quality Parts
5390-004 5390-004
1
Return
© BT Products
January 30, 1998
Quality Parts
5390-004
5390-004 Control cables / harness (Handle head) ITEM # PART # 1
302869-000
January 30, 1998
Return
# FOR ASSY.
NAME Harness, head
© BT Products
1
UNITS
Quality Parts
5440-002 5440-002
1 2 3 4 5
6
7 8 25
9 24
9 10 24
7
23
11
13 12
14
26
15 27 16
21
17
22 20
28
19 18
Return
© BT Products
December 1996
Quality Parts
5440-002
5440-002 Direction contactors (24 Volt) ITEM # PART #
NAME
# FOR ASSY.
UNITS 24 Volt
*
27692-00
Forward/rearward Contactor Assembly
1
1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 K
200076 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 301741-000
Base, magnet Coil, field 24 Volt Frame, magnet Spring (RED) Armature Base, bu Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Kit, contactor tip (Contains Items Marked with “K”)
1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 1
December 1996
Return
© BT Products
RED
GOLD
Quality Parts
5450-001 5450-001
1 2 3 4 5
8
10
6
15
19
11 14
9
16
7
17
12 13
18
Return
© BT Products
December 1996
Quality Parts
5450-001
5450-001 Speed contactors (1A) 24 Volt ITEM # PART #
NAME
# FOR ASSY.
UNITS 24 volt
*
27693-02
Contactor Assembly, 24 Volt
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
201962 200077 201963 201262 201964 200081 201965 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 27704-06 200094
Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, bu Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Suppression Seat
1 1 1 1 1 1 2 1 1 1 2 1 1 1 2 4 4 1 1
December 1996
Return
© BT Products
RED
GOLD
Quality Parts
5510-013 5510-013
1
2
3
5 7
6
4
8 12
11
9 10
7
13
Return
© BT Products
July 20, 1998
Quality Parts
5510-013
5510-013 Micro switches Serial Number Break 27231001 ITEM # PART #
NAME
# FOR ASSY.
1 2 3 4 4 4 4 5 6 7 8 9 10 11 12 13
Spring, return Switch, Lift Switch, Lower Kit, two switch (Before serial number break) Kit, two switch (After serial number break) Kit, three switch (Before serial number break) Kit, three switch (After serial number break) Screw, machine Switch, forward Spacer Switch, rearward Bracket Switch, Prime-Trak Lockwasher Nut Screw
4 1 1 1 1 1 1 2 1 1 or 4 1 1 1 2 2 2
301917-000 302130-000 302130-001 307289-000 308518-000 308519-000 308520-000 NSS NSS NSS NSS NSS NSS NSS NSS 301825-010
July 20, 1998
Return
© BT Products
UNITS
Before After Before After
Quality Parts
5810-013 5810-013
1 3
7
2 4
5 6
9
Return
© BT Products
8
December 02, 1997
Quality Parts
5810-013
5810-013 Pump motor (24 Volt) ITEM # PART # *
301822-000
Pump Motor Assembly, 24 Volt
1 2 3 4 5 6 7 8 9
301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000
Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush
December 02, 1997
Return
NAME
© BT Products
# FOR ASSY.
UNITS
1
24 Volt
1 1 1 1 1 1 1 set 1 1 set
Quality Parts
6100-021 6100-021
6
7 1 38 37
8
34 36
9 39
2
10
3
35
11
5 26
4
33
27
32
28 12
29 31
30
24 25
13
23 22 20
21
14 15
16
19
18
Return
© BT Products
17
March 23, 1998
Quality Pa rts
6100-021
6100-021 Hydraulic pump ITEM # PART # * * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
303798-000
Lift hydr auli c pump and m otor assembly without Prime-trak 303798-001 Lift hydr auli c pump and m otor assembly with Prime-trak 300947-027 Wir e assem bly 300947-016 Valve, NC sole noid 302941-000 Coil 300947-014 Valve, ca rtridge check NSS O ring 300947-026 Wir e assem bly ------------------ Motor assem bly, pu mp 300947-022 Coupler 201450 Pin, do wel 300947-029 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover , suction 300947-009 Washer 300947-007 Bo lt, t orx 13928-00 Magnet 300947-028 Scr ew, sel f tapp ing 300947-042 Reservoir assy. ( without Prime-trak) 306016-000 Reservoir assy. ( with Prime-trak) 201503 Elbo w, 90° 202394 Breather 300947-010 Filter 305945-000 Tube, 3.5" long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7" return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-025 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping 308203-000 Solenoid 300947-021 Valve, flow control
March 23, 1998
Return
NAME
© BT Prod uc ts
# FOR ASSY.
UNITS
1
Standard
1
Prime-trak
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1
Standard Prime-trak
Quality Parts
6100-022 6100-022
Return
© BT Products
May 1995
Quality Parts
6100-022
6100-022 Hydraulic pump (Prime-Trak) ITEM # PART # *
302871-000
Pump and Motor Assembly, Prime-Trak
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 * 18 19 20 21 22 23 24 25 26 27
300947-044 300947-045 NSS 300947-046 300947-047 301622-000 201460 300947-048 300947-049 300947-050 300947-051 302941-000 300947-062 300947-052 300947-053 300947-054 300947-055 300947-056 300947-057 300947-031 300947-058 22226-01 300947-059 300947-060 300947-061 201450 201465 300947-063
Pump assembly Cap, relief valve O ring Screw, adjusting valve Spring Ball Seal, oil Ball Spring Plug Valve, NO solenoid Coil Screw, flat head Bracket, mounting Spacer Coupler Motor assembly Set, brush Boot Cable assembly Switch Assembly Solenoid Wire assembly Screw, socket head Lockwasher Pin, dowel Adapter, pump Screw, socket head
1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2
May 1995
Return
# FOR ASSY.
NAME
© BT Products
UNITS
Quality Parts
6125-018 6125-018
1
4
2 3
5 8 6
7
11
10 9
Return
© BT Products
December 1996
Quality Parts
6125-018
6125-018 Hoses, pipes, connections, mounting points ITEM # PART #
NAME
1 2 3 4 5 6 7 8 9 10 11
Kit, pump and motor assembly Lift pump and motor assembly Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly
303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------
December 1996
Return
# FOR ASSY.
© BT Products
1 1 1 3 1 1 1 1 1 1 1
UNITS
8000 lbs. only 8000 lbs. only
Quality Parts
6125-019 6125-019
Return
© BT Products
September 26, 1997
Quality Parts
6125-019
6125-019 Hoses, pipes, connections, mounting points (Prime-Trak) ITEM # PART # 1 2 3 4 5 6 7 8 9 10K 11K 12 13K 14 15 16 17 18 19 20 21 22 23 24 25 26 K
-----------------49654-02 303962-003 52-05076-00 ---------------------------------------------------302388-001 302388-000 NSS NSS 302387-000 NSS 302385-001 302385-000 11880-09 49517-38 49517-37 49615-01 49656-01 301956-035 -----------------49653-02 49623-01 303963-004 305456-000 23084-00
September 26, 1997
Return
# FOR ASSY.
NAME Hydraulic pump & motor assy. Prime-Trak Elbow, 45° Adapter Hose (2 feet) Connector, wire Switch, sealed Nut, twin Cylinder assembly, with switch plate Cylinder assembly, without switch plate Wiper, rod Seal, rod Rod, cylinder Ring, retainer Tube, cylinder, with switch plate Tube, cylinder Screw, machine Hose Hose Tee Adapter Screw, cap Prime-Trak pump & motor assembly Elbow, 90° Elbow, 90° Elbow, 90° Bracket Kit, cylinder seal (Contains Items Marked With "K")
© BT Products
UNITS
Prime-Trak 1 1 1 As Req'd. 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 Prime-Trak 1 1 1 1 2 1
Quality Parts
7310-011 7310-011
2
3
1
4
5
6
Return
© BT Products
December 1995
Quality Parts
7310-011
7310-011 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K
303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000
# FOR ASSY.
NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")
NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY
December 1995
Return
© BT Products
1 1 1 1 1 1 1
UNITS
Quality Parts
7400-002 7400-002
Return
© BT Products
May 1995
Quality Parts
7400-002
7400-002 Lift and carrying devices (Package guard) ITEM # PART # 1 1 2 2 3
May 1995
Return
303795-000 303795-001 303723-000 303723-001 302770-025
# FOR ASSY.
NAME Guard Assembly, 60 inch package Guard Assembly, 72 inch package Guard, 60 inch package Guard, 72 inch package Screw, Socket head flat
© BT Products
1 1 1 1 4
UNITS 60 Inch 72 Inch 60 Inch 72 Inch
Quality Parts
9660-002 9660-002
CONTROL HANDLE SIDE VIEW-SECTION
CONTROL HANDLE TOP VIEW
POSITION HEATER ON INSIDE OF BRACKET.
POSITION HEATER ON INSIDE OF COVER AS SHOWN.
CRIMP .250” [6.35mm] INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HARNESS.
EXISTING HARNESS
Return
ELECTRICAL PANEL SIDE VIEW
© BT Products AB
September 1995
Quality Parts
9660-002
9660-002 Electrical heater ITEM # PART # 1 2 3 4 5 6 7
302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 302231-000
September 1995
Return
# FOR ASSY.
NAME Plate Screw, thread forming Thermostat Bracket, heater Tab wire, male Heater Harness, heater
© BT Products AB
1 2 1 1 4 2 2
UNITS
Quality Parts
9999-000 9999-000
1
3
2
4
6
5
Return
© BT Products
January 21, 1998
Quality Parts
9999-000
9999-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *
202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000
January 21, 1998
Return
# FOR ASSY.
NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator
© BT Products
1 1 1 1 1 1 1 1 1
UNITS
BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600
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