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HMX/RMX BT Prime-Mover

Parts Manuals 302064-000 1994_February 302064-001 1994_April 302064-002 1994_September 302064-003 1994_November 302064-004 1995_January 302064-005 1995_June 302064-006 1995_September 302064-007 1995_December 302064-008 1996_December 302064-008 1997_May 302064-008 1997_December 302064-008 1998_September 302064-008 1999_October

302064-009 2001_August 302064-010 2002_February

304002-000 1994_November Designed and built for C&S Grocery Store 306753-000 1996_October Addendum, HMX-50 Designed and built for U.S.A Post Office

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

022502

PART MANUAL Manual Part Number 302064-000 RMX/HMX ELECTRIC LOW LIFT PALLET TRUCK Effective Serial Number

241341

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED FEBRUARY 1994

Return

RMX/HMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT PRIME-MOVER. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT PRIME-MOVER will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. THE BT PRIME-MOVER Co. cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

1 Return

FEBRUARY 1994

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward PART LIST The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

FEBRUARY 1994 Return

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift (See Fig.# 3.6) Hose (3 feet) Motor, pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (Contains Items Marked With "K")

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.8 4.6

4.15 4.11

4.5 4.2 2.16 2.14 2.5 1.2

4.9 4.3 2.25 2.21 2.7 1.3

2.12 2.3 2.8 2.15 2.13 2.4 2.9 2.10 2.1 2.6 2.11 2.2 2.7

2.17 2.3 2.11 2.23 2.19 2.5 2.13 2.15 2.1 2.9 2.16 2.2 2.10

4.1

4.3 1.1 3.4 3.1 3.2 3.3

4.5 1.1 3.5 3.1 3.2 3.3

2.19 2.17 2.18

2.31 2.27 2.29

A, B __________________________________ Backrest, Removable Load Battery Rollers and Frame Assembly C ____________________________________ Caster Assembly, HMX Caster Assembly, RMX Spring Loaded Cold Storage Assembly Contactor Assembly, 1A HMX 24 Volt Contactor Assembly, Forward & Rearward Control Handle Head Assembly D, E __________________________________ Electrical Assembly, HMX 24 Volt Electrical Assembly, RMX 12 Volt Electrical Assembly, RMX 24 Volt Electrical Lift Interrupt, 12/24 Volt Electrical Panel Assembly, HMX 24 Volt Electrical Panel Assembly, RMX 12 Volt Electrical Panel Assembly, RMX 24 Volt Electrical Schematic, HMX 24 Volt Electrical Schematic, RMX 12 Volt Electrical Schematic, RMX 24 Volt Electrical Schematic Symbols, HMX 24 Volt Electrical Schematic Symbols, RMX 12 Volt Electrical Schematic Symbols, RMX 24 Volt F_____________________________________ Frame Assembly G, H __________________________________ Hand Rail Assembly, HMX Handle and Transmission Installation Hydraulic Pump and Motor Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System Assembly I, J, K, L, M ____________________________ Motor Assembly, 24 Volt Motor Assembly, Pump Motor Assembly, RMX 12 Volt Drive

3 Return

FEBRUARY 1994

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

N ____________________________________ Numerical Index

99.1

O, P, Q, R _____________________________ Rollers, Pallet Entry

4.7

4.13

4.9 10.1

4.17 10.1

4.4 1.3

4.7 1.5

S_____________________________________ Shield and Guards Special Tools and Lubrications T_____________________________________ Torsion Rod Assembly, HMX Caster Transmission Assembly U, V, W, X, Y, Z _________________________

FEBRUARY 1994 Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1 Return

FEBRUARY 1994

FIG ITEM # # PART # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 5 5 5 5 5 5 5 6 7 8 9 * * * *

302035-000 NA 302066-001 NA 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00221-00 52-00224-00 52-00327-00 52-00260-00 302101-000 302401-000 302100-000 302523-000 302063-000 23296-00 302064-000 302065-000

FEBRUARY 1994 Return

NAME Decal, WARNING Decal, HMX data plate Decal, BT PRIME-MOVER Decal, RMX data plate Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, black Spray, black Paint, safety yellow Spray, safety yellow Decal, RMX Decal, NO RIDING (RMX ONLY) Decal, HMX Decal, WARNING COAST (HMX ONLY) Manual, RMX/HMX Operator Cord, manual Manual, RMX/HMX Parts Manual, RMX/HMX Repair

# FOR ASSY. 1 1 2 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 1 1 1 1 1 1

UNIT

RMX HMX

0.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1 Return

FEBRUARY 1994

FIG ITEM # # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

Control handle head assy. (See Fig.# 1.2) Plug, RMX Control, coast HMX Baffle Screw, socket head E clip Pin, coast control Pin, handle pivot Screw, flat head socket Washer, finishing Cap, tapered Screw, socket head Pin, groove Pivot, handle Cap, straight Pin, brake pivot Screw, set Seal, small Bearing, small Frame, carrier (See Fig.# 4.1) Seal, large Bearing Transmission assembly (See Fig.# 1.3) Guide, wire Spring Bearing Stem, handle Screw, flat head socket Washer, finishing

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

-----------------302290-000 301854-000 301764-000 301959-025 13281-02 301762-000 302095-000 302406-020 302528-000 302093-000 301952-025 302572-000 301753-000 302094-000 301885-000 301740-001 301946-001 11205-23 -----------------301946-000 11205-26 -----------------302098-000 301765-000 11020-43 301766-000 301922-020 302096-008

FEBRUARY 1994 Return

# FOR ASSY. 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT RMX HMX

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3 Return

FEBRUARY 1994

FIG ITEM # # PART # 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

* * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 * 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

301716-000 301716-001 301725-000 302081-000 301727-000 301825-010 301964-028 109631 101216 46490 301717-000 109630 301780-000 301718-000 301964-032 301779-000 301778-000 301719-000 301777-000 301781-000 301922-020 301954-035 301721-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 -----------------301728-000 302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 301918-000 302023-000 302080-000 301720-000 301776-000 301922-100

FEBRUARY 1994 Return

NAME Handle With twist grip assembly Handle fixed assembly Reverser assembly Bumper, rubber Bracket, reverser Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, roll Pin, threaded Pin Grip, twist Bushing Block Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Heater, freezer pkg.(See Fig.# 2.12) Bracket, forward & rearward Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Spring, reverser Harness, head Clamp, cable Grip, fixed Washer Screw, flat head

# FOR ASSY. 1 1 1 1 1 6 1 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 7 1 1 6 1 1 1 4 1 1 2 2 2

UNIT twist fixed

twist twist twist twist twist twist

fixed fixed fixed fixed 1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY (HMX, 301633-000) (RMX, 301633-001)

1.5 Return

FEBRUARY 1994

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Case, gear Pin, dowel Gear, HMX pinion Gear, RMX pinion Nut, flanged (Torque 50 ft./lbs.) Cover, gear case Plug, pipe Washer, sealing Gear, HMX idler Gear, RMX idler Bearing, ball Gear, drive Bearing Ring Seal Wheel, Flat rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Tire, Flat rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Wheel, drive Nut, flanged (Torque 250 ft./lbs.) Motor, drive (See Fig.# 2.18-2.19) Brake assembly Cam Plate Lever Clip Spring Shoe Retainer Linkage, brake Rod, push Spring

2 1 1 1 1 1 1 1 2 15 1 2 1 1 2 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 18 19 20 21 22 23 24 24 24 24 24 24 25 25 25 25 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301962-000 301949-000 11695-05 301954-025 301580-000 11890-09 301887-000 23006-00 301654-012 301581-000 301653-020 11897-05 301626-000 301665-000 11030-21 301627-000 11205-27 23007-00 11039-31 302258-000 302258-001 302258-002 302258-003 302258-004 302258-005 20071-01 20262-01 20071-03 20071-04 20071-05 20071-06 302247-000 301654-024 -----------------23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000 301945-006 301754-000 301798-000 301920-000

FEBRUARY 1994 Return

UNIT

HMX RMX

Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber

1.6

RMX 12 VOLT ELECTRICAL SCHEMATIC

FIGURE # 2.1 RMX 12 VOLT ELECTRICAL SCHEMATIC

2.1 Return

FEBRUARY 1994

FIGURE # 2.2 RMX 12 VOLT ELECTRICAL SCHEMATIC SYMBOLS

FEBRUARY 1994 Return

2.2

FIGURE # 2.3 RMX 12 VOLT ELECTRICAL ASSEMBLY

2.3 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 * * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Panel assembly (See Fig.# 2.4) 1 Screw, socket flat head 5 Nut 1 Screw, lock 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 1 Motor, drive (See Fig.# 2.14) 1 Connector assembly 1 Connector, RED housing 1 Connector, tip 2 Bushing 2 Cable, 25.75 in. NEGATIVE 1 POSITIVE Cable, 51.00 in. 1 Screw, locking 2 Nut 2 Switch, interlock 1 Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (1 foot) As Req'd. Cable assembly 1 Cable assembly 1 Breacker, circuit 1 Cable assembly 1 Plug, hole 1 Cable assembly 1 Screw, form fit 2

302187-000 301922-014 301960-008 301652-016 302125-000 302175-000 302017-000 302016-000 50001-11 302110-000 49855-64 49854-03 49852-01 49853-01 49856-145 49856-146 301952-040 301960-006 20208-00 11880-09 14986-03 49856-75 49856-101 14851-04 15677-10 52-05103-00 49856-58 49856-15 301890-000 49856-66 14915-01 49856-100 301826-016

FEBRUARY 1994 Return

# FOR ASSY.

UNITS

2.4

FIGURE # 2.4 RMX 12 VOLT ELECTRICAL PANEL ASSEMBLY (301287-000)

2.5 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Panel Controller, 12 volt Contactor, 12 volt Breaker, control Switch, limit Screw, machine Nut, twin Horn, 12 volt Breaker, power Relay Contactor, F & R 12 volt (See Fig.# 2.5) Nut Lockwasher Screw, locking Screw, thread form Screw Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw Supressor Screw, cap

302341-000 23456-03 301891-000 301889-000 20208-00 11880-09 14986-03 23309-00 301890-001 49367-00 27692-01 301960-008 50001-11 301652-016 301826-016 50022-01 11072-02 49771-01 23451-00 302167-000 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 301652-025

FEBRUARY 1994 Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 4 1 3 5 4 2 4 4 4 1 1 11 1 1 1 1 1 1 8 2 1

2.6

FIGURE # 2.5 12 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-01) 24 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 301741-000

FEBRUARY 1994 Return

NAME Base, magnet Coil, 12 volt Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Kit, contactor tip (contains items marked with "K")

# FOR ASSY. 1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

UNITS 12 volt 24 volt

2.8

RMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.6 RMX 24 VOLT ELECTRICAL SCHEMATIC

2.9 Return

FEBRAURY 1994

FIGURE 2.7 RMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

FEBRUARY 1994 Return

2.10

FIGURE # 2.8 RMX 24 VOLT ELECTRICAL ASSEMBLY

2.11 Return

FEBRAURY 1994

FIG. #

ITEM # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 * * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Panel assembly, RMX (See Fig.# 2.10) 1 Screw, socket flat head 5 Nut 1 Screw, locking 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 1 Motor, drive (See Fig.# 2.19) 1 Connector assembly, RED 1 Connector, RED housing 1 Connector, tip 2 Bushing 2 Cable, 23.00 in. NEGATIVE 1 POSITIVE Cable, 23.00 in. 1 Screw, locking 2 Nut 2 Switch, interlock 1 Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (1 foot) As Req'd. Cable assembly 1 Cable assembly 2 Breaker, circuit 1 Cable assembly 1 Display, gauge 1 Cable assembly 1 Wire assembly 2 Screw, thread form 2

302340-000 301922-014 301960-008 301652-016 301772-000 302175-000 302017-000 302016-000 50001-11 302346-000 49855-65 49854-04 49852-01 49853-01 49856-09 49856-110 301952-040 301960-006 20208-00 11880-09 14986-03 49856-75 49856-101 14851-04 15677-10 52-05103-00 49856-58 49856-15 301890-000 49856-66 301445-001 49856-100 20163-103 301826-016

FEBRAURY 1994 Return

# FOR ASSY.

UNITS

2.12

FIGURE # 2.9 RMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (304005-000)

2.13 Return

FEBRAURY 1994

FIG. #

ITEM # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Panel Controller, 24 volt Contactor, 24 volt Breaker, control Switch, limit Screw, round head Nut, twin Horn, 24 volt Breaker, power Relay Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, locking Screw, thread form Screw Lockwasher Male, tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, bus Bar, bus Nar, bus Bar, bus Screw, cap Supressor Screw, locking

302341-000 23456-02 301891-001 301889-000 20208-00 11880-09 14986-03 23309-01 301890-001 49367-01 27692-00 301960-008 50001-11 301652-016 301826-016 50022-01 11072-02 49771-01 23451-00 302167-000 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-01 301652-025

FEBRAURY 1994 Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 2 1 3 5 4 2 4 4 4 1 1 11 3 1 1 1 1 1 4 2 1

2.14

HMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.10 HMX 24 VOLT ELECTRICAL SCHEMATIC

2.15 Return

FEBRUARY 1994

FIGURE 2.11 HMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

FEBRUARY 1994 Return

2.16

FIGURE # 2.12 HMX 24 VOLT ELECTRICAL ASSEMBLY

2.17 Return

FEBRUARY 1994

FIG. # 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 * * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

302339-000 301922-014 49605-00 49606-00 301772-000 302309-000 302017-000 302016-000 49350-02 302308-000 49855-65 49854-04 49852-01 49853-01 49856-09 49856-110 301952-040 301960-006 20208-00 11880-09 14986-03 49856-75 49856-101 14851-04 15677-10 52-05103-00 49856-58 49856-15 301890-000 49856-66 301445-001 49856-100 301826-016 20163-102 302343-000 49607-00

FEBRUARY 1994 Return

NAME

# FOR ASSY.

Panel assembly, RMX (See Fig.# 2.14) Screw, socket flat head Filter, horn Suppressor Pump/motor assembly, lift (See Fig.# 3.4) Harness Switch, emergency disconnect Switch, key Resistor Motor, drive (See Fig.# 2.20) Connector assembly, RED Connector, RED housing Connector, tip Bushing Cable, 23.00 in. NEGATIVE Cable, 23.00 in. POSITIVE Screw, locking Nut Switch, interlock Screw, round head Nut, twin Cable assembly Cable assembly Nut, clip Clamp Sleeve (1 foot) Cable assembly Cable assembly Breaker, circuit Cable assembly Display, gauge Cable assembly Screw, thread form Jumper Harness, Rider bar Plug, diode

1 5 1 3 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 2 1 1 1 1 1 As Req'd. 1 1 1 1 1 1 2 1 1 3

UNITS

2.18

FIGURE # 2.13 HMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (304003-000)

2.19 Return

FEBRUARY 1994

FIG. # 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

302341-001 27325-01 301891-001 301889-000 20208-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00 301960-008 50001-11 301652-016 301826-016 50022-01 11072-02 49771-01 23451-00 302167-000 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-01 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 301652-025 27704-03

FEBRUARY 1994 Return

NAME Panel Controller, 24 volt Contactor, 24 volt Breaker, control Switch. limit Screw, machine Nut, twin Horn, 24 volt Breaker, power Relay Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, locking Screw, thread form Screw, cap Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, bus Bar, bus Bar, bus Bar, bus Screw, cap Supressor Bar, bus Bar, bus Resistor, field weakening Contactor, 24 volt field weakening Contactor, 1A (See Fig.# 2.15) Delay, 1 second time Cable assembly Cable assembly Screw, locking Supressor, 1A

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 2 2 1 4 8 6 2 6 6 6 1 1 17 3 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1

2.20

FIGURE # 2.14 HMX 24 VOLT 1A CONTACTOR ASSEMBLY (27693-00)

2.21 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

FEBRUARY 1994 Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

2.22

FIGURE # 2.15 12/24 VOLT ELECTRICAL LIFT INTERRUPT

2.23 Return

FEBRUARY 1994

FIG. # 2.15 2.15 2.15 2.15 2.15

ITEM # PART # 1 2 3 4 5

302223-000 49771-05 49771-21 11823-01 49303-00

FEBRUARY 1994 Return

NAME

# FOR ASSY.

Connector, "D" Fitting, wire Fitting, wire Fitting, wire (ring tongue) Display, BDI/Hourmeter lift interrupt

1 4 6 or 8 1 1

UNITS

12 VOLT 24 VOLT

2.24

FIGURE # 2.16 COLD STORAGE ASSEMBLY

2.25 Return

FEBRUARY 1994

FIG. # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

ITEM # PART # 1 2 3 4 5 6 7 8

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 49506-02 302231-000

FEBRUARY 1994 Return

NAME

# FOR ASSY.

Plate Screw, thead forming Thermostat Bracket, heater Tab wire, male Heater, 24 volt Heater, 12 volt Harness, heater

1 2 1 1 4 or 6 2 or 3 2 2

UNIT

24 VOLT 12 VOLT

2.26

FIGURE # 2.17 PUMP MOTOR ASSEMBLY (12 VOLT, 301821-000 - 24 VOLT, 301822-000)

2.27 Return

FEBRUARY 1994

FIG. # 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

ITEM # PART # 1 2 3 3 4 5 5 6 7 8 9

301821-003 301821-004 301821-001 301822-001 301821-005 301821-002 301822-002 301821-006 301821-007 301821-008 202356

FEBRUARY 1994 Return

NAME

# FOR ASSY.

Cover, drive end Bearing, drive end Armature, 12 volt Armature, 24 volt Bearing, commutator end Housing field coil, 12 volt Housing field coil, 24 volt End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 1 1 set 1 1 set

UNIT

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.28

FIGURE # 2.18 RMX 12 VOLT DRIVE MOTOR ASSEMBLY (302110-000)

2.29 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

FEBRUARY 1994 Return

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1

2.30

FIGURE # 2.19 RMX 24 VOLT DRIVE MOTOR ASSEMBLY (302346-000) HMX 24 VOLT DRIVE MOTOR ASSEMBLY (302308-000)

2.31 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, RMX complete Stator, HMX complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-000 301327-005 301327-006 301327-007 301327-008 302517-000 302518-000 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

FEBRUARY 1994 Return

# FOR ASSY. 4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 1 2 2 2 1 1 1 1 1 1 4 1

UNIT

RMX HMX

2.32

FIGURE # 2.20 DRIVER MOTOR ASSEMBLY (302308-000)

2.15 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

301327-001 301327-002 301327-003 300574-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 300546-000 301327-004 301327-005 301327-006 301327-007 301327-008 301327-009 300541-000 300554-000 300562-000 300563-000 301327-010 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

FEBRUARY 1994 Return

# FOR ASSY.

UNITS

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.16

FIGURE # 3.1 LIFT HYDRAULIC SCHEMATIC

3.1 Return

APRIL 1994

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

APRIL 1994 Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

3.3

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.5) 301784-000 Hose assembly 301793-000 Adapter NSS O ring 49604-01 O ring 301913-000 Cylinder assembly 301606-000 Body, cylinder NSS Ring, retainer 301605-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 301914-000 Kit, seal (CONTAINS ITEMS MARKED WITH "K") 302406-020 Screw, socket flat head

# FOR ASSY.

UNIT

1 1 1 2 1 1 1 1 1 1 1 1 3

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

FEBRUARY 1994 Return

3.4

FIGURE # 3.4 HYDRAULIC PUMP AND MOTOR (12 Volt, 302125-000 - 24 Volt, 301772-000)

3.5 Return

MAY 1994

FIG. #

ITEM # PART #

NAME

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

Wire assembly Valve, NC solenoid 12 Volt Valve, NC solenoid 24 Volt Coil, 12 volt Coil, 24 volt Valve, cartridge check O ring Wire assembly Motor, 12 volt pump (See Fig.# 2.13) Motor, 24 volt pump (See Fig.# 2.13) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly, oil Elbow, 90° Breater Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid, pump 12 Volt Solenoid, pump 24 Volt Valve, flow control

MAY 1994 Return

300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 301821-000 301822-000 300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-04 22226-03 300947-021

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNIT 12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

3.6

FIGURE # 4.1 FRAME ASSEMBLY

FIG. # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 Return

ITEM # PART # 1 1 2 3 4 5 6 7

301634-000 301634-001 301740-000 301954-060 11160-15 301810-000 11020-40 11160-11

NAME Frame, HMX carrier 27" wide Frame, HMX carrier 22" wide Screw, set Screw, socket head Fitting, grease Bushing, iron Bearing, plain Fitting, grease

# FOR ASSY. 1 1 14 2 6 12 2 15

UNIT 27" Wide 22" Wide

FEBRUARY 1994

FIG. #

ITEM # PART #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

8 9 10 10 11 12 12 13 14 14

301604-001 302036-000 27006-00 27006-02 301956-030 301794-000 301794-001 301960-010 301732-000 301733-000

4.1 4.1 4.1 4.1 4.1

15 15 15 15 15

301602-004 301602-005 301602-006 301602-007 301602-012

4.1 4.1

15 15

301602-010 301602-011

4.1 4.1 4.1 4.1

15 15 15 15

301602-000 301602-001 301602-002 301602-003

4.1 4.1

15 15

301602-008 301602-009

Link, upper Spacer Shim, .12" Shim, .25" Screw, cap Frame, RMX carrier 27" wide Frame, RMX carrier 22" wide Nut Pin Pin (FREEZER/ CORROSION) 22" WIDE FRAME Frame, 22"wide 36" long Frame, 22"wide 42" long Frame, 22"wide 48" long Frame, 22"wide 96" long Frame, 22"wide 1150mm long 23" WIDE FRAME Frame, 23"wide 84" EXT long Frame, 23"wide 93" EXT long 27" WIDE FRAME Frame, 27"wide 36" long Frame, 27"wide 42" long Frame, 27"wide 48" long Frame, 27"wide 96" long 28" WIDE FRAME Frame, 28"wide 84" EXT long Frame, 28"wide 93" EXT long

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

16 17 18 18 19 20 20 21 22 23 23 23 23 23 23 24 24 25 25 26 27 28 28 29 30 31 32 33 34 35 36

49910-01 27626-01 301730-000 301731-000 11160-09 301599-000 302241-000 49929-12 302178-000 301608-000 301608-001 301608-002 301608-003 301608-004 301608-005 302195-001 302196-001 302195-000 302196-000 49929-02 11160-14 301732-003 301733-003 301607-000 301955-016 301604-000 301960-008 302061-000 49709-10 301652-016 301747-000

Bearing Wheels, load (urethane) Pin, axle Pin, axle (FREEZER/CORROSION) Fitting, grease Fork, wheel Fork, wheel (WITH EXT LONG) Bushing, iron Pin Rod, pull 36" long Rod, pull 42" long Rod, pull 48" long Rod, pull 96" long Rod, pull 1150mm long Rod, pull 84,93" long Pin, lower link Pin, lower link (FREEZER/CORROSION) Pin, lower link Pin, lower link (FREEZER/CORROSION) Bushing, iron Fitting, grease Pin Pin (FREEZER/CORROSION) Link, lower Screw, socket lock Link, upper Nut Bracket, harness Clamp Screw, cap Isolator

FEBRUARY 1994 Return

NAME

# FOR ASSY. 1 2 As Req'd. As Req'd. 8 1 1 8 4 4

UNIT

.12" .25" 27" Wide 22" Wide

1 1 1 1 1

22"W 36"L 22"W 42"L 22"W 48"L 22"W 96"L 1150mm L

1 1

23"W 84"L 23"W 93"L

1 1 1 1

27"W 36"L 27"W 42"L 27"W 48"L 27"W 96"L

1 1

28"W 84"L 28"W 93"L

4 2 2 2 2 2 2 4 2 2 2 2 2 2 2 2 2 2 2 8 4 2 2 3 1 1 1 1 1 1 2

36" Long 42" Long 48" Long 96" Long 1150mm L 84,93" Long

4.2

FIGURE # 4.2 RMX SPRING LOADED CASTER ASSEMBLY (27332-00)

4.3 Return

FEBRAURY 1994

FIG. #

ITEM # PART #

NAME

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Base, plate Bearing, thrust Seal, felt Frame, caster Pin, pivot Washer Nut, slotted Pin, roll Cap, hub Lockwasher Screw, cap Spring, inner Spring, outer Plate, spring Bushing Washer, shim Fitting, grease Axle, caster Washer, spacer Bearing, ball Wheel Frame, wheel Washer, spacer Screw, cap Bearing, roller

27796-00 11077-04 27810-00 301296-000 27804-00 11936-17 11805-12 11073-34 27809-00 11009-05 11854-02 301299-000 301300-000 27807-00 49929-10 11016-27 11160-11 301297-000 301298-000 49910-01 27808-00 3001301-000 14935-01 11017-04 11205-25

FEBRAURY 1994 Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

4.4

FIGURE # 4.3 HMX HAND RAIL ASSEMBLY 301907-000)

4.5 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

301851-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

FEBRUARY 1994 Return

# FOR ASSY. 1 6 8 1 1 2 2 1 2 1 1 1 1

UNIT

Lift Lower

Horn High Speed

4.6

FIGURE # 4.4 HMX CASTER TORSION ROD ASSEMBLY

4.11 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.5) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301956-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

FEBRUARY 1994 Return

# FOR ASSY.

UNIT

4 1 2 4 2 1 8 2 8 2 2 2 2

4.12

FIGURE # 4.5 HMX CASTER ASSEMBLY (301830-000)

4.9 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

27796-00 11077-04 27810-00 302058-000 301297-000 11160-11 11936-17 11805-12 11073-34 27809-00 301298-000 49910-01 27808-00 11205-25 14935-01 11017-04

FEBRUARY 1994 Return

# FOR ASSY.

UNIT

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

4.10

FIGURE # 4.6 BATTERY ROLLERS AND FRAME ASSEMBLY

4.11 Return

MAY 1994

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT

8 INCH BATTERY COMPARTMENT 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7

302169-000 Door, left side battery 25189-02 Bearing 25204-08 Roller, battery 25203-10 Shaft, battery ------------------- Frame 302169-001 Door, right side battery ------------------- Frame

1 8 4 4 1 1 1

13 INCH BATTERY COMPARTMENT 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7

301683-000 Door, left side battery 25189-02 Bearing 25204-09 Roller, battery 25203-09 Shaft, battery ------------------- Frame 301683-001 Door, right side battery ------------------- Frame

1 8 4 4 1 1 1

Battery Compartment Doors

MAY 1994 Return

4.12

FIGURE # 4.7 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.13 Return

FEBRUARY 1994

FIG. # 4.7 4.7 4.7 4.7 4.7 4.7 4.7

ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

FEBRUARY 1994 Return

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNIT

Standard Ext nose

4.14

FIGURE # 4.8 REMOVABLE LOAD BACKREST

4.15 Return

FEBRUARY 1994

FIG. # 4.8 4.8

ITEM # PART # 1 1

301792-000 301792-001

FEBRUARY 1994 Return

NAME Backrest, 48 inch load Backrest, 60 inch load

# FOR ASSY.

UNIT

1 1

48 inch 60 inch

4.16

FIGURE # 4.9 SHIELDS AND GUARDS

4.17 Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Pad, foot Platform, HMX Isolator, front Door Plate, latch Latch Screw, locking Pocket, manual Plate Console Screw, thread form Fastener, tree Pad, foot Screw, socket Filler Isolator Screw, cap Nut Fastener, round Bumper, door

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4 2 2 2

301831-000 301692-000 302057-000 301749-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301967-000 301831-001 301955-016 301811-000 301747-000 301652-025 301960-008 301968-000 302069-000

FEBRUARY 1994 Return

UNIT

4.18

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1 Return

FEBRUARY 1994

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

FEBRUARY 1994 Return

NAME

Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX FIG. gives # # and figure numbers PART #on which they FIG are # listed. ITEM # PART # This Numerical Index part ITEM numbers Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 109630 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11073-19 11073-34 11073-34 11077-04 11077-04 11160-09 11160-11 11160-11 11160-11 11160-14 11160-15 11205-23 11205-25 11205-25 11205-26 11205-27 11261-11 11695-05 11805-12 11805-12 11823-01 11844-02 11854-02 11880-09

1.2 1.2 1.2 4.2 4.7 4.2 4.5 4.2 4.1 4.4 1.1 1.3 1.3 2.4 2.13 2.9 1.2 1.1 4.5 4.2 4.2 4.5 4.1 4.5 4.2 4.1 4.1 4.1 1.1 4.2 4.5 1.1 1.3 1.2 1.3 4.2 4.5 2.15 1.3 4.2 2.4

7 10 6 10 2 16 16 24 6 5 25 19 23 17 17 17 * 12 9 8 2 2 19 6 17 7 27 4 18 25 14 21 21 31 9 7 8 4 1 11 6

11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 11936-17 119697 13281-02 13928-00 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 15677-10 15677-10 15677-10 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090

2.9 2.13 2.3 2.8 2.12 1.3 1.3 4.5 4.2 1.2 1.1 3.4 2.12 2.8 2.3 2.3 4.2 4.5 2.8 2.13 2.4 2.9 2.12 2.3 2.8 2.3 2.12 10.1 2.5 2.5 2.14 2.5 2.5 2.5 2.14 2.5 2.5 2.5 2.5 2.5 2.5

6 6 15 15 15 12 17 7 6 25 5 16 19 19 19 26 23 15 16 7 7 7 16 16 20 20 20 6 1 2 2 3 4 5 6 6 11 13 15 18 19

FEBRUARY 1994 Return

99.1

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201489 201503 201512 20163-102 20163-103 201962 201963 201964 201966 201967 20208-00 20208-00 20208-00 20208-00 20208-00 20208-00 202154 202315

2.5 2.5 2.14 2.5 2.14 2.5 2.14 2.5 1.3 1.3 1.3 1.3 1.3 2.14 2.5 2.14 2.14 2.14 2.5 2.14 2.5 2.5 2.14 2.14 2.5 2.13 3.4 3.4 3.4 3.4 2.12 2.8 2.14 2.14 2.14 2.14 2.14 2.8 2.9 2.3 2.4 2.13 2.12 10.1 3.4

20 22 19 24 10 25 9 26 25 25 25 25 25 15 12 12 4 13 10 14 23 16 17 18 17 9 9 30 19 29 29 28 1 3 5 11 16 14 5 14 5 5 14 1 11

202356 202393 202394 20262-01 204239 204240 204241 20912-00 22226-03 22226-04 23006-00 23007-00 23008-00 23019-00 23296-00 23309-00 23309-01 23309-01 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25203-09 25204-01 27006-00 27006-02 27012-01 27318-00 27325-01 27626-01 27692-00 27692-00 27692-01 27693-02 27704-01 27704-01 27704-03 27704-04 27796-00 27796-00 27804-00 27807-00

2.17 3.4 3.4 1.3 2.14 2.14 2.5 2.13 3.4 3.4 1.3 1.3 1.3 1.3 0.1 2.4 2.9 2.13 2.4 2.9 2.13 2.13 2.9 2.4 4.6 4.6 4.6 4.1 4.1 4.7 2.13 2.13 4.1 2.9 2.13 2.4 2.13 2.13 2.9 2.13 2.4 4.5 4.2 4.2 4.2

9 12 20 25 8 7 2 30 38 38 13 22 29 2 * 8 8 8 19 19 19 33 2 2 2 4 3 10 10 3 31 2 17 11 11 11 34 29 29 39 29 1 1 5 14

99.2 Return

FEBRUARY 1994

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 3001301-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300215-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000 300431-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014

4.5 4.2 4.5 4.2 4.2 4.5 10.1 10.1 4.2 10.1 1.3 1.3 1.3 1.3 1.3 1.3 3.4 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

13 21 10 9 3 3 2 3 22 4 30 31 32 33 35 34 3 4 6 12 7 14 11 5 9 5 18 6 7 8 9 10 19 23 25 20 21 25 15 27 14 21 13 23 4

FEBRUARY 1994 Return

PART #

FIG #

ITEM #

300947-015 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-042 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301599-000 301602-000

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.2 4.5 4.2 4.5 4.2 4.2 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.8 2.12 1.3 1.3 10.1 10.1 10.1 4.1 4.1

2 2 22 26 39 8 37 34 32 6 1 17 10 24 36 18 4 18 5 19 11 12 13 1 2 3 12 14 15 16 22 24 26 27 28 13 26 26 11 15 * * * 20 15 99.3

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301602-001 301602-002 301602-003 301602-004 301602-005 301602-006 301602-007 301602-008 301602-009 301602-010 301602-011 301602-012 301604-000 301604-001 301605-000 301606-000 301607-000 301608-000 301608-001 301608-002 301608-003 301608-004 301608-005 301621-000 301626-000 301627-000 301634-000 301634-001 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-030 301653-020 301654-012 301654-024 301665-000 301692-000 301716-000 301716-001

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 1.3 1.3 4.1 4.1 2.4 2.13 4.1 2.8 2.9 2.3 2.13 2.9 2.4 4.9 1.3 1.3 1.3 1.3 4.9 1.2 1.2

15 15 15 15 15 15 15 15 15 15 15 15 31 8 9 7 29 23 23 23 23 23 23 28 18 20 1 1 14 14 35 4 14 4 38 30 30 7 16 14 27 18 2 * *

99.4 Return

PART #

FIG #

ITEM #

301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301725-000 301727-000 301728-000 301729-000 301730-000 301731-000 301732-000 301732-003 301733-000 301733-003 301736-000 301736-001 301736-002 301737-000 301740-000 301740-001 301741-000 301742-000 301747-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301772-000 301772-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301784-000 301788-000

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.3 4.3 4.3 4.3 4.1 1.1 2.5 4.4 4.1 4.9 4.4 4.9 1.1 1.3 1.1 1.1 1.1 1.1 2.12 2.8 1.2 1.2 1.2 1.2 1.2 1.2 3.3 4.4

9 12 16 45 21 36 40 1 3 33 26 18 18 14 28 14 28 4 5 13 12 2 16 K 6 36 16 3 4 13 37 6 3 24 26 5 5 46 17 15 14 11 18 2 11 FEBRUARY 1994

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301789-000 301792-000 301792-001 301793-000 301794-000 301794-001 301798-000 301802-000 301810-000 301811-000 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301831-000 301831-001 301833-000 301844-000 301851-000 301851-000 301854-000 301860-000 301875-000 301881-000 301882-000 301885-000

4.4 4.8 4.8 3.3 4.1 4.1 1.3 4.9 4.1 4.9 3.4 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 3.4 2.17 2.17 1.2 1.2 1.2 2.3 2.8 2.16 2.9 2.12 2.13 2.4 4.9 4.9 4.9 1.2 4.9 4.3 4.3 1.1 1.3 4.3 4.3 4.9 1.1

10 1 1 3 12 12 38 6 5 15 6 3 5 1 2 4 6 7 8 7 3 5 28 30 4 28 29 2 15 28 15 15 11 1 13 29 10 1 8 2 6 10 11 9 15

FEBRUARY 1994 Return

PART #

FIG #

ITEM #

301887-000 301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301890-001 301890-001 301891-000 301891-001 301891-001 301913-000 301914-000 301917-000 301917-000 301918-000 301920-000 301921-012 301922-014 301922-014 301922-014 301922-020 301922-020 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301952-025 301952-035 301952-040 301952-040 301952-040 301954-025 301954-060 301954-060

1.3 2.4 2.13 2.9 2.8 2.3 2.12 2.9 2.4 2.4 2.9 2.13 3.3 3.3 4.3 1.2 1.2 1.3 1.2 2.8 2.3 2.12 1.1 1.2 1.2 1.3 1.3 1.1 1.1 1.3 1.2 2.13 2.9 2.4 2.4 2.13 2.9 1.1 1.2 2.8 2.3 2.12 1.3 4.1 4.3

13 4 4 4 24 24 24 9 9 3 3 3 6 K 3 38 42 39 35 2 2 2 27 19 47 4 36 20 17 8 27 21 21 21 22 22 22 11 20 12 12 12 10 3 9 99.5

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301954-060 301955-016 301955-016 301956-030 301956-030 301957-050 301957-100 301958-110 301959-025 301960-004 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-020 301961-010 301962-000 301964-028 301964-032 301965-026 301967-000 301983-000 301983-001 301988-000 301992-000 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000 302017-000

1.3 4.9 4.1 4.4 4.1 4.7 4.4 4.4 1.1 4.3 1.2 2.12 2.3 2.8 1.3 4.9 2.8 2.13 2.4 4.1 4.3 2.9 2.3 4.1 4.4 4.4 4.7 4.4 1.2 1.3 1.2 1.2 1.2 4.9 4.6 4.6 4.7 4.7 2.16 2.8 2.3 2.12 2.3 2.12 2.8

5 14 30 7 11 1 4 13 4 6 41 13 13 13 3 18 3 12 12 32 7 12 3 13 9 1 7 12 22 7 5 13 23 12 1 6 5 6 3 8 8 8 7 7 7

99.6 Return

PART #

FIG #

ITEM #

302023-000 302035-000 302036-000 302040-000 302041-000 302057-000 302058-000 302060-000 302061-000 302063-000 302064-000 302065-000 302066-001 302080-000 302081-000 302093-000 302094-000 302095-000 302096-008 302098-000 302100-000 302101-000 302110-000 302125-000 302129-000 302130-000 302130-001 302153-000 302167-000 302167-000 302167-000 302175-000 302175-000 302178-000 302187-000 302195-000 302195-001 302196-000 302196-001 302223-000 302224-000 302231-000 302241-000 302247-000 302258-000

1.2 0.1 4.1 1.2 2.16 4.9 4.5 4.9 4.1 0.1 0.1 0.1 0.1 1.2 1.2 1.1 1.1 1.1 1.1 1.1 0.1 0.1 2.3 2.3 1.2 1.2 1.2 4.9 2.9 2.13 2.4 2.8 2.3 4.1 2.3 4.1 4.1 4.1 4.1 2.15 2.16 2.16 4.1 1.3 1.3

43 1 9 24 1 3 4 5 33 * * * 3 44 2 10 14 7 28 23 8 6 10 5 39 37 34 8 20 20 20 6 6 22 1 25 24 25 24 1 4 8 20 26 24 FEBRUARY 1994

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302258-001 302258-002 302258-003 302258-004 302258-005 302290-000 302308-000 302309-000 302339-000 302340-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000 302351-000 302351-000 302351-000 302352-000 302352-000 302352-000 302353-000 302354-000 302354-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012 302367-012 302367-012 302401-000 302406-020 302406-020 302515-000 302516-000

1.3 1.3 1.3 1.3 1.3 1.1 2.12 2.12 2.12 2.8 2.9 2.4 2.13 2.12 2.8 2.9 2.4 2.13 2.13 2.9 2.4 2.4 2.13 2.9 2.13 2.9 2.4 2.13 2.13 2.4 2.9 2.18 2.18 2.18 2.18 2.18 2.18 2.13 2.4 2.9 0.1 1.1 3.3 2.19 2.19

24 24 24 24 24 2 10 6 1 1 1 1 1 30 10 24 24 24 26 26 26 25 25 25 27 27 27 32 23 23 23 13 10 1 3 2 8 28 28 28 7 8 12 4 11

FEBRUARY 1994 Return

PART #

FIG #

ITEM #

302517-000 302518-000 302523-000 302528-000 302652-025 3301921-012 41243-01 46490 49303-00 49350-02 49367-00 49367-01 49367-01 49506-02 49506-03 49521-00 49604-01 49605-00 49606-00 49607-00 49670-00 49709-10 49771-01 49771-01 49771-01 49771-05 49771-09 49771-21 49852-01 49852-01 49852-01 49853-01 49853-01 49853-01 49854-03 49854-04 49854-04 49855-64 49855-65 49855-65 49856-09 49856-09 49856-100 49856-100 49856-100

2.19 2.19 0.1 1.1 4.9 4.3 3.4 1.2 2.15 2.12 2.4 2.9 2.13 2.16 2.16 2.13 3.3 2.12 2.12 2.12 10.1 4.1 2.4 2.13 2.9 2.15 2.16 2.15 2.12 2.3 2.8 2.3 2.8 2.12 2.3 2.12 2.8 2.3 2.12 2.8 2.8 2.12 2.8 2.3 2.12

17 17 9 9 17 2 3 8 5 9 10 10 10 7 6 35 5 3 4 31 5 34 18 18 18 2 5 3 * * * * * * * * * 11 11 11 * * 27 27 27 99.7

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49856-101 49856-101 49856-101 49856-110 49856-110 49856-145 49856-146 49856-15 49856-15 49856-15 49856-58 49856-58 49856-58 49856-66 49856-66 49856-66 49856-66 49856-67 49856-75 49856-75 49856-75 49910-01 49910-01 49910-01 49929-02 49929-10 49929-10 49929-12 50001-11 50001-11 50001-11 50001-11 50001-11 50022-01 50022-01 50022-01 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00327-00 52-05103-00

2.8 2.3 2.12 2.8 2.12 2.3 2.3 2.8 2.3 2.12 2.3 2.8 2.12 2.13 2.3 2.8 2.12 2.13 2.8 2.12 2.3 4.1 4.5 4.2 4.1 4.7 4.2 4.1 2.13 2.4 2.3 2.8 2.9 2.9 2.13 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.8

18 18 18 * * * * 23 23 23 22 22 22 37 25 25 25 36 17 17 17 16 12 20 26 4 15 21 13 13 9 9 13 16 16 16 5 5 5 5 5 5 5 5 21

99.8 Return

PART #

FIG #

ITEM #

52-05103-00 52-05103-00

2.12 2.3

21 21

FEBRUARY 1994

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

Return

PART MANUAL Manual Part Number 302064-001 RMX/HMX ELECTRIC LOW LIFT PALLET TRUCK Effective Serial Number

241341

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED APRIL 1994

Return

RMX/HMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Return

FEBRUARY 1994

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

FEBRUARY 1994

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.8 4.6

4.17 4.13

4.5 4.2 2.16 2.14 2.5 1.2

4.11 4.5 2.25 2.21 2.7 1.3

2.12 2.3 2.8 2.15 2.13 2.4 2.9 2.10 2.1 2.6 2.11 2.2 2.7

2.17 2.3 2.11 2.23 2.19 2.5 2.13 2.15 2.1 2.9 2.16 2.2 2.10

4.1

4.3 1.1 3.4 3.1 3.2 3.3

4.7 1.1 3.5 3.1 3.2 3.3

2.19 2.17 2.18

2.31 2.27 2.29

A, B __________________________________ Backrest, Removable Load Battery Rollers and Frame Assembly C ____________________________________ Caster Assembly, HMX Caster Assembly, RMX Spring Loaded Cold Storage Assembly Contactor Assembly, 1A HMX 24 Volt Contactor Assembly, Forward & Rearward Control Handle Head Assembly D, E __________________________________ Electrical Assembly, HMX 24 Volt Electrical Assembly, RMX 12 Volt Electrical Assembly, RMX 24 Volt Electrical Lift Interrupt, 12/24 Volt Electrical Panel Assembly, HMX 24 Volt Electrical Panel Assembly, RMX 12 Volt Electrical Panel Assembly, RMX 24 Volt Electrical Schematic, HMX 24 Volt Electrical Schematic, RMX 12 Volt Electrical Schematic, RMX 24 Volt Electrical Schematic Symbols, HMX 24 Volt Electrical Schematic Symbols, RMX 12 Volt Electrical Schematic Symbols, RMX 24 Volt F Frame Assembly G, H __________________________________ Hand Rail Assembly, HMX Handle and Transmission Installation Hydraulic Pump and Motor Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System Assembly I, J, K, L, M ____________________________ Motor Assembly, 24 Volt Motor Assembly, Pump Motor Assembly, RMX 12 Volt Drive

Return

APRIL 1994

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

N ____________________________________ Numerical Index

99.1

O, P, Q, R _____________________________ Rollers, Pallet Entry

4.7

4.15

4.9 10.1

4.19 10.1

4.4 1.3

4.9 1.5

APRIL 1994

Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

4.1

Return

APRIL 1994

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

ITEM # PART # 1 2 3 4 5 5 5 5 5 5 5 5 6 7 8 9 * * * *

APRIL 1994

Return

NAME

# FOR ASSY.

Decal, WARNING Decal, HMX data plate Decal, BT PRIME-MOVER Decal, RMX data plate Paint, orange Spray, orange Paint, graphite green Spray, graphite green Paint, black Spray, black Paint, safety yellow Spray, safety yellow Decal, RMX Decal, NO RIDING (RMX ONLY) Decal, HMX Decal, WARNING COAST (HMX ONLY) Manual, RMX/HMX Operator Cord, manual Manual, RMX/HMX Parts Manual, RMX/HMX Repair

1 1 2 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 1 1 1 1 1 1

UNITS HMX RMX

RMX HMX

4.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

FEBRUARY 1994

Return

# FOR ASSY. 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS RMX HMX

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3

Return

FEBRUARY 1994

FIG. #

ITEM #

PART #

NAME

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

* * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 * 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Handle With twist grip assembly Handle fixed assembly Reverser assembly Bumper, rubber Bracket, reverser Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, roll Pin, threaded Pin Grip, twist Bushing Block Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Heater, freezer pkg.(See Fig.# 2.12) Bracket, forward & rearward Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Spring, reverser Harness, head Clamp, cable Grip, fixed Washer Screw, flat head

FEBRUARY 1994

Return

# FOR ASSY. 1 1 1 1 1 6 1 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 7 1 1 6 1 1 1 4 1 1 2 2 2

UNITS twist fixed

twist twist twist twist twist twist

fixed fixed fixed fixed

1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY (HMX, 301633-000) (RMX, 301633-001)

1.5

Return

APRIL 1994

FIG. # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 18 19 20 21 22 23 24 24 24 24 24 24 25 25 25 25 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

APRIL 1994

Return

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Case, gear Pin, dowel Gear, HMX pinion Gear, RMX pinion Nut, flanged (Torque 50 ft./lbs.) Cover, gear case Plug, pipe Washer, sealing Gear, HMX idler Gear, RMX idler Bearing, ball Gear, drive Bearing Ring Seal Wheel, Flat rubber drive Wheel, Urethane drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Tire, Flat rubber Tire, Urethane Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Wheel, drive Nut, flanged (Torque 250 ft./lbs.) Motor, drive (See Fig.# 2.18-2.19) Brake assembly Cam Plate Lever Clip Spring Shoe Retainer Linkage, brake Rod, push Spring

# FOR ASSY. 2 1 1 1 1 1 1 1 2 15 1 2 1 1 2 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

UNITS

HMX RMX

Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber Flat rubber Urethane Non-marking Traction-lug Grip rubber Siped rubber

1.6

RMX 12 VOLT ELECTRICAL SCHEMATIC

FIGURE # 2.1 RMX 12 VOLT ELECTRICAL SCHEMATIC

2.1

Return

FEBRUARY 1994

FIGURE # 2.2 RMX 12 VOLT ELECTRICAL SCHEMATIC SYMBOLS

FEBRUARY 1994

Return

2.2

FIGURE # 2.3 RMX 12 VOLT ELECTRICAL ASSEMBLY

2.3

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 * * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Panel assembly (See Fig.# 2.4) 1 Screw, socket flat head 5 Nut 1 Screw, lock 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 1 Motor, drive (See Fig.# 2.14) 1 Connector assembly 1 Connector, RED housing 1 Connector, tip 2 Bushing 2 Cable, 25.75 in. NEGATIVE 1 Cable, 51.00 in. POSITIVE 1 Screw, locking 2 Nut 2 Switch, interlock 1 Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (1 foot) As Req'd. Cable assembly 1 Cable assembly 1 Breacker, circuit 1 Cable assembly 1 Plug, hole 1 Cable assembly 1 Screw, form fit 2

FEBRUARY 1994

Return

# FOR ASSY.

UNITS

2.4

FIGURE # 2.4 RMX 12 VOLT ELECTRICAL PANEL ASSEMBLY (301287-000)

2.5

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

FEBRUARY 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 4 1 3 5 4 2 4 4 4 1 1 11 1 1 1 1 1 1 8 2 1

2.6

FIGURE # 2.5 12 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-01) 24 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 301741-000

FEBRUARY 1994

Return

# FOR ASSY. 1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

UNITS 12 volt 24 volt

2.8

RMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.6 RMX 24 VOLT ELECTRICAL SCHEMATIC

2.9

Return

FEBRAURY 1994

FIGURE 2.7 RMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

FEBRUARY 1994

Return

2.10

FIGURE # 2.8 RMX 24 VOLT ELECTRICAL ASSEMBLY

2.11

Return

FEBRAURY 1994

FIG. #

ITEM # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 * * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

Panel assembly, RMX (See Fig.# 2.10) 1 Screw, socket flat head 5 Nut 1 Screw, locking 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 1 Motor, drive (See Fig.# 2.19) 1 Connector assembly, RED 1 Connector, RED housing 1 Connector, tip 2 Bushing 2 Cable, 23.00 in. NEGATIVE 1 Cable, 23.00 in. POSITIVE 1 Screw, locking 2 Nut 2 Switch, interlock 1 Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (1 foot) As Req'd. Cable assembly 1 Cable assembly 2 Breaker, circuit 1 Cable assembly 1 Display, gauge 1 Cable assembly 1 Wire assembly 2 Screw, thread form 2

FEBRAURY 1994

Return

# FOR ASSY.

UNITS

2.12

FIGURE # 2.9 RMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (304005-000)

2.13

Return

FEBRAURY 1994

FIG. #

ITEM # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

FEBRAURY 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 2 1 3 5 4 2 4 4 4 1 1 11 3 1 1 1 1 1 4 2 1

2.14

HMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.10 HMX 24 VOLT ELECTRICAL SCHEMATIC

2.15

Return

FEBRUARY 1994

FIGURE 2.11 HMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

FEBRUARY 1994

Return

2.16

FIGURE # 2.12 HMX 24 VOLT ELECTRICAL ASSEMBLY

2.17

Return

FEBRUARY 1994

FIG. # 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 * * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

FEBRUARY 1994

Return

NAME

# FOR ASSY.

1 5 1 3 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 2 1 1 1 1 1 As Req'd. 1 1 1 1 1 1 2 1 1 3

UNITS

2.18

FIGURE # 2.13 HMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (304003-000)

2.19

Return

FEBRUARY 1994

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

FEBRUARY 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 2 2 1 4 8 6 2 6 6 6 1 1 17 3 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1

2.20

FIGURE # 2.14 HMX 24 VOLT 1A CONTACTOR ASSEMBLY (27693-00)

2.21

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

FEBRUARY 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

2.22

FIGURE # 2.15 12/24 VOLT ELECTRICAL LIFT INTERRUPT

2.23

Return

FEBRUARY 1994

FIG. # 2.15 2.15 2.15 2.15 2.15

ITEM # PART # 1 2 3 4 5

302223-000 49771-05 49771-21 11823-01 49303-00

FEBRUARY 1994

Return

NAME

# FOR ASSY.

Connector, "D" Fitting, wire Fitting, wire Fitting, wire (ring tongue) Display, BDI/Hourmeter lift interrupt

1 4 6 or 8 1 1

UNITS

12 VOLT 24 VOLT

2.24

FIGURE # 2.16 COLD STORAGE ASSEMBLY

2.25

Return

FEBRUARY 1994

FIG. # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

ITEM # PART # 1 2 3 4 5 6 7 8

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 49506-02 302231-000

FEBRUARY 1994

Return

NAME

# FOR ASSY.

Plate Screw, thead forming Thermostat Bracket, heater Tab wire, male Heater, 24 volt Heater, 12 volt Harness, heater

1 2 1 1 4 or 6 2 or 3 2 2

UNIT

24 VOLT 12 VOLT

2.26

FIGURE # 2.17 PUMP MOTOR ASSEMBLY (12 VOLT, 301821-000 - 24 VOLT, 301822-000)

2.27

Return

FEBRUARY 1994

FIG. # 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

ITEM # PART # 1 2 3 3 4 5 5 6 7 8 9

301821-003 301821-004 301821-001 301822-001 301821-005 301821-002 301822-002 301821-006 301821-007 301821-008 202356

FEBRUARY 1994

Return

NAME

# FOR ASSY.

1 1 1 1 1 1 1 1 1 set 1 1 set

UNIT

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.28

FIGURE # 2.18 RMX 12 VOLT DRIVE MOTOR ASSEMBLY (302110-000)

2.29

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

FEBRUARY 1994

Return

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1

2.30

FIGURE # 2.19 RMX 24 VOLT DRIVE MOTOR ASSEMBLY (302346-000) HMX 24 VOLT DRIVE MOTOR ASSEMBLY (302308-000)

2.31

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28

FEBRUARY 1994

Return

# FOR ASSY. 4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 1 2 2 2 1 1 1 1 1 1 4 1

UNIT

RMX HMX

2.32

FIGURE # 2.20 DRIVER MOTOR ASSEMBLY (302308-000)

2.15

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

FEBRUARY 1994

Return

# FOR ASSY.

UNITS

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.16

FIGURE # 3.1 LIFT HYDRAULIC SCHEMATIC

3.1

Return

APRIL 1994

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

APRIL 1994

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

3.3

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3

NAME

# FOR ASSY.

UNIT

1 1 1 2 1 1 1 1 1 1 1 1 3

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

FEBRUARY 1994

Return

3.4

FIGURE # 3.4 HYDRAULIC PUMP AND MOTOR (12 Volt, 302125-000 - 24 Volt, 301772-000)

3.5

Return

MAY 1994

FIG. #

ITEM # PART #

NAME

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

MAY 1994

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNIT 12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

3.6

FIGURE # 4.1 FRAME ASSEMBLY

FIG. # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

Return

ITEM # PART # 1 1 2 3 4 5 6 7

301634-000 301634-001 301740-000 301954-060 11160-15 301810-000 11020-40 11160-11

NAME Frame, HMX carrier 27" wide Frame, HMX carrier 22" wide Screw, set Screw, socket head Fitting, grease Bushing, iron Bearing, plain Fitting, grease

# FOR ASSY. 1 1 14 2 6 12 2 15

UNIT 27" Wide 22" Wide

FEBRUARY 1994

FIG. #

ITEM # PART #

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

8 9 10 10 11 12 12 13 14 14

301604-001 302036-000 27006-00 27006-02 301956-030 301794-000 301794-001 301960-010 301732-000 301733-000

4.1 4.1 4.1 4.1 4.1

15 15 15 15 15

301602-004 301602-005 301602-006 301602-007 301602-012

4.1 4.1

15 15

301602-010 301602-011

4.1 4.1 4.1 4.1

15 15 15 15

301602-000 301602-001 301602-002 301602-003

4.1 4.1

15 15

301602-008 301602-009

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

16 17 18 18 19 20 20 21 22 23 23 23 23 23 23 24 24 25 25 26 27 28 28 29 30 31 32 33 34 35 36

FEBRUARY 1994

Return

NAME

# FOR ASSY. 1 2 As Req'd. As Req'd. 8 1 1 8 4 4

UNIT

.12" .25" 27" Wide 22" Wide

1 1 1 1 1

22"W 36"L 22"W 42"L 22"W 48"L 22"W 96"L 1150mm L

1 1

23"W 84"L 23"W 93"L

1 1 1 1

27"W 36"L 27"W 42"L 27"W 48"L 27"W 96"L

1 1

28"W 84"L 28"W 93"L

4 2 2 2 2 2 2 4 2 2 2 2 2 2 2 2 2 2 2 8 4 2 2 3 1 1 1 1 1 1 2

36" Long 42" Long 48" Long 96" Long 1150mm L 84,93" Long

4.2

FIGURE # 4.2 RMX SPRING LOADED CASTER ASSEMBLY (27332-00)

4.3

Return

FEBRAURY 1994

FIG. #

ITEM # PART #

NAME

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

FEBRAURY 1994

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

4.4

FIGURE # 4.3 HMX HAND RAIL ASSEMBLY 301907-000)

4.5

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

301851-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

FEBRUARY 1994

Return

# FOR ASSY. 1 6 8 1 1 2 2 1 2 1 1 1 1

UNIT

Lift Lower

Horn High Speed

4.6

FIGURE # 4.4 HMX CASTER TORSION ROD ASSEMBLY

4.11

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.5) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301956-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

FEBRUARY 1994

Return

# FOR ASSY.

UNIT

4 1 2 4 2 1 8 2 8 2 2 2 2

4.12

FIGURE # 4.5 HMX CASTER ASSEMBLY (301830-000)

4.9

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

27796-00 11077-04 27810-00 302058-000 301297-000 11160-11 11936-17 11805-12 11073-34 27809-00 301298-000 49910-01 27808-00 11205-25 14935-01 11017-04

FEBRUARY 1994

Return

# FOR ASSY.

UNIT

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

4.10

FIGURE # 4.6 BATTERY ROLLERS AND FRAME ASSEMBLY

4.11

Return

MAY 1994

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT

8 INCH BATTERY COMPARTMENT 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7

302169-000 Door, left side battery 25189-02 Bearing 25204-08 Roller, battery 25203-10 Shaft, battery ------------------- Frame 302169-001 Door, right side battery ------------------- Frame

1 8 4 4 1 1 1

13 INCH BATTERY COMPARTMENT 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7

301683-000 Door, left side battery 25189-02 Bearing 25204-09 Roller, battery 25203-09 Shaft, battery ------------------- Frame 301683-001 Door, right side battery ------------------- Frame

1 8 4 4 1 1 1

Battery Compartment Doors

MAY 1994

Return

4.12

FIGURE # 4.7 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.13

Return

FEBRUARY 1994

FIG. # 4.7 4.7 4.7 4.7 4.7 4.7 4.7

ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

FEBRUARY 1994

Return

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNIT

Standard Ext nose

4.14

FIGURE # 4.8 REMOVABLE LOAD BACKREST

4.15

Return

FEBRUARY 1994

FIG. # 4.8 4.8

ITEM # PART # 1 1

301792-000 301792-001

FEBRUARY 1994

Return

NAME Backrest, 48 inch load Backrest, 60 inch load

# FOR ASSY.

UNIT

1 1

48 inch 60 inch

4.16

FIGURE # 4.9 SHIELDS AND GUARDS

4.17

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4 2 2 2

FEBRUARY 1994

Return

UNIT

4.18

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

FEBRUARY 1994

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

FEBRUARY 1994

Return

NAME

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302064-002 RMX/HMX ELECTRIC LOW LIFT PALLET TRUCK Effective Serial Number

241341

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED SEPTEMBER 1994

Return

RMX/HMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

1 Return

FEBRUARY 1994

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Front PART LIST The FIGURE #, describes the figure you are on. The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Fitting, bulkhead Tube assembly Fuse Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Cylinder, freelift (See Fig.# 3.6) Hose Motor, OHIO pump (See Fig.# 2.10) Pump assembly, lift Pump, lift (See Fig.# 3.8) Plug Kit, seal (CONTAINS ITEMS MARKED WITH "K")

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

FEBRUARY 1994 Return

UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

A,B Backrest, Removable Load Battery Rollers and Frame Assembly

4.8 4.6

4.17 4.13

C Caster Assembly, HMX Caster Assembly, RMX Spring Loaded Cold Storage Assembly Contactor Assembly, 1A HMX 24 Volt Contactor Assembly, Forward & Rearward Control Handle Head Assembly

4.5 4.2 2.16 2.14 2.5 1.2

4.11 4.5 2.25 2.21 2.7 1.3

D,E Electrical Assembly, HMX 24 Volt Electrical Assembly, RMX 12 Volt Electrical Assembly, RMX 24 Volt Electrical Lift Interrupt, 12/24 Volt Electrical Panel Assembly, HMX 24 Volt Electrical Panel Assembly, RMX 12 Volt Electrical Panel Assembly, RMX 24 Volt Electrical Schematic, HMX 24 Volt Electrical Schematic, RMX 12 Volt Electrical Schematic, RMX 24 Volt Electrical Schematic Symbols, HMX 24 Volt Electrical Schematic Symbols, RMX 12 Volt Electrical Schematic Symbols, RMX 24 Volt

2.12 2.3 2.8 2.15 2.13 2.4 2.9 2.10 2.1 2.6 2.11 2.2 2.7

2.17 2.3 2.11 2.23 2.19 2.5 2.13 2.15 2.1 2.9 2.16 2.2 2.10

F Frame Assembly

4.1

G,H Hand Rail Assembly, HMX Handle and Transmission Installation Hydraulic Pump and Motor Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System Assembly

4.3 1.1 3.4 3.1 3.2 3.3

4.7 1.1 3.5 3.1 3.2 3.3

I,J,K,L,M Motor Assembly, 24 Volt Motor Assembly, Pump Motor Assembly, RMX 12 Volt Drive

2.19 2.17 2.18

2.31 2.27 2.29

N Numerical Index

3 Return

99.1

APRIL 1994

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

O,P,Q,R Rollers, Pallet Entry

4.7

4.15

S Shield and Guards Special Tools and Lubrications

4.9 10.1

4.19 10.1

T Torsion Rod Assembly, HMX Caster Transmission Assembly

4.4 1.3

4.9 1.5

U,V,W,X,Y,Z

APRIL 1994 Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1 Return

SEPTEMBER 1994

FIG ITEM # # PART # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 5 5 5 5 5 5 5 6 7 8 9 * * * *

SEPTEMBER 1994 Return

# FOR ASSY. 1 1 2 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 1 1 1 1 1 1

UNIT

RMX HMX

0.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1 Return

SEPTEMBER 1994

FIG ITEM # # PART #

NAME

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

-----------------302290-000 301854-000 301764-000 301954-025 13281-02 301762-000 302095-000 302406-020 302528-000 302093-000 301652-025 302572-000 301753-000 302094-000 301885-000 301740-001 301946-001 11205-23 -----------------301946-000 11205-26 -----------------302098-000 301765-000 11020-43 301766-000 301922-020 302096-008

SEPTEMBER 1994 Return

# FOR ASSY. 1 1 1 1 6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT RMX HMX

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3 Return

SEPTEMBER 1994

* * 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 * 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

301716-000 301716-001 301725-000 302081-000 301727-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301918-000 301779-000 301778-000 301719-000 301777-000 301781-000 301922-020 301954-035 301721-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 -----------------301728-000 302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302023-000 302080-000 301720-000 301776-000 301922-100

SEPTEMBER 1994 Return

NAME Handle With twist grip assembly Handle fixed assembly Reverser assembly Bumper, rubber Bracket, reverser Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Spring, reverser Pin, threaded Pin Grip, twist Bushing Block Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Heater, freezer pkg.(See Fig.# 2.12) Bracket, forward & rearward Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Harness, head Clamp, cable Grip, fixed Washer Screw, flat head

# FOR ASSY. 1 1 1 1 1 6 3 1 1 1 1 2 1 2 4 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2

UNIT twist fixed

twist twist twist twist twist twist

fixed fixed fixed fixed 1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY (HMX, 301633-000) (RMX, 301633-001)

1.5 Return

SEPTEMBER 1994

FIG ITEM # # PART #

NAME

# FOR ASSY.

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Case, gear Pin, dowel Gear, HMX pinion Gear, RMX pinion Nut, flanged (Torque 50 ft./lbs.) Cover, gear case Plug, pipe Washer, sealing Gear, HMX idler Gear, RMX idler Bearing, ball Gear, drive Bearing Ring Seal Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane drive Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Crowned Urethane Wheel, drive Nut, flanged (Torque 250 ft./lbs.) Motor, drive (See Fig.# 2.18-2.19) Brake assembly Cam Plate Lever Clip Spring Shoe Retainer Linkage, brake Rod, push Spring

2 1 1 1 1 1 1 1 2 15 1 2 1 1 2 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 18 19 20 21 22 23 24 24 24 24 24 24 25 25 25 25 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 301954-025 301580-000 11890-09 301887-000 23006-00 301654-012 301581-000 301653-020 11897-05 301626-000 301665-000 11030-21 301627-000 11205-27 23007-00 11039-31 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000 301654-024 -----------------23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000 301945-006 301754-000 301798-000 301920-000

SEPTEMBER 1994 Return

UNIT

HMX RMX

Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.6

FIGURE # 2.1 RMX 12 VOLT ELECTRICAL SCHEMATIC

2.1 Return

FEBRUARY 1994

FIGURE # 2.2 RMX 12 VOLT ELECTRICAL SCHEMATIC SYMBOLS

FEBRUARY 1994 Return

2.2

FIGURE # 2.3 RMX 12 VOLT ELECTRICAL ASSEMBLY

2.3 Return

SEPTEMBER 1994

FIG ITEM # # PART #

NAME

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

Panel assembly (See Fig.# 2.4) Screw, socket flat head Nut Screw, lock Pump/motor assembly, lift (See Fig.# 3.4) Harness Switch, emergency disconnect Switch, key Lockwasher Motor, drive (See Fig.# 2.14) Connector assembly Connector, RED housing Connector, tip Bushing Cable, 23.00" NEGATIVE Cable, 23.00" POSITIVE Screw, locking Nut Switch, interlock Screw, round head Nut, twin Cable assembly Cable assembly Nut, clip Clamp Sleeve (3 foot) Cable assembly Cable assembly Breacker, circuit Cable assembly Plug, hole Cable assembly Screw, form fit Screw, flat head Clamp Extension, terminal

1 2 3 4 5 6 7 8 9 10 11 * * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

302187-000 301922-014 301960-008 50003-01 302125-000 302175-000 302017-000 302016-000 50001-11 302110-000 49855-64 49854-03 49852-01 49853-01 49856-09 49856-110 301952-040 301960-006 20208-00 11880-09 14986-03 49856-75 49856-101 14851-04 15677-10 52-05103-00 49856-58 49856-15 301890-000 49856-66 14915-01 49856-100 301826-016 302406-020 15677-04 302624-000

SEPTEMBER 1994 Return

# FOR ASSY.

UNIT

1 5 2 1 1 1 1 1 2 1 1 1 2 2 1 1 2 2 1 2 1 1 1 1 1 As Req'd. 1 1 1 1 1 1 2 3 1 1

2.4

FIGURE # 2.4 RMX 12 VOLT ELECTRICAL PANEL ASSEMBLY (302187-000)

2.5 Return

SEPTEMBER 1994

FIG ITEM # # PART # 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

302341-000 23456-03 301891-000 301889-000 20208-00 11880-09 14986-03 23309-00 20140-01 49367-00 27692-01 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 302167-000 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 50003-02 301954-035 302402-000

SEPTEMBER 1994 Return

NAME

# FOR ASSY.

1 1 1 1 1 2 1 1 1 4 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 8 2 1 1 1

UNIT

2.6

FIGURE # 2.5 12 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-01) 24 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7 Return

FEBRUARY 1994

FIG ITEM # # PART # 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 200076 2 204241 2 200077 3 200078 4 200079 5 200080 6 200081 7K NSS 8K NSS 9K NSS 10 201266 11 200085 12 201215 13 200086 14K NSS 15 200088 16 201368 17 201372 18 200089 19 200090 20 200091 21K NSS 22 200093 23 201367 24 200094 25 200095 26 200096 27K NSS K 301741-000

FEBRUARY 1994 Return

# FOR ASSY. 1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

UNIT

12 volt 24 volt

2.8

FIGURE # 2.6 RMX 24 VOLT ELECTRICAL SCHEMATIC

2.9 Return

FEBRUARY 1994

FIGURE # 2.7 RMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

FEBRUARY 1994 Return

2.10

FIGURE # 2.8 RMX 24 VOLT ELECTRICAL ASSEMBLY

2.11 Return

MAY 1994

FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 * * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

MAY 1994 Return

302340-000 301922-014 301960-008 50003-01 301772-000 302175-000 302017-000 302016-000 50001-11 302346-000 49855-65 49854-04 49852-01 49853-05 49856-09 49856-110 301952-040 301960-006 20208-00 11880-09 14986-03 49856-75 49856-101 14851-04 15677-10 52-05103-00 49856-58 49856-15 301890-000 49856-66 301445-001 49856-100 11823-06 301826-016 302406-020 15677-04 302624-000

NAME Panel assembly, RMX (See Fig.# 2.10) Screw, socket flat head Nut Screw, locking Pump/motor assembly, lift (See Fig.# 3.4) Harness Switch, emergency disconnect Switch, key Lockwasher Motor, drive (See Fig.# 2.19) Connector assembly, RED Connector, RED housing Connector, tip Bushing Cable, 23.00" NEGATIVE Cable, 23.00" POSITIVE Screw, locking Nut Switch, interlock Screw, round head Nut, twin Cable assembly Cable assembly Nut, clip Clamp Sleeve (3 foot) Cable assembly Cable assembly Breaker, circuit Cable assembly Display, gauge Cable assembly Splice, butt Screw, thread form Screw, flat head Clamp Extension, terminal

# FOR ASSY.

UNIT

1 5 2 1 1 1 1 1 2 1 1 1 2 2 1 1 2 2 1 2 1 1 1 1 1 As Req'd. 1 2 1 1 1 1 2 2 3 1 1

2.12

FIGURE # 2.9 RMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (302340-000)

2.13 Return

SEPTEMBER 1994

FIG ITEM # # PART # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

302341-000 23456-02 301891-001 301889-000 20208-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 302167-000 301951-010 301954-035 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-01 50003-02 302402-000

SEPTEMBER 1994 Return

NAME

# FOR ASSY.

Panel Controller, 24 volt Contactor, 24 volt Breaker, control Switch, limit Screw, round head Nut, twin Horn, 24 volt Breaker, power Relay Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, locking Screw, thread form Screw Lockwasher Male, tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Screw, locking Decal, DO NOT STEAM CLEAN

1 1 1 1 1 2 1 1 1 2 1 3 5 4 2 4 4 4 1 1 11 3 1 1 1 1 1 4 2 1 1

UNIT

2.14

FIGURE # 2.10 HMX 24 VOLT ELECTRICAL SCHEMATIC

2.15 Return

MAY 1994

FIGURE # 2.11 HMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

MAY 1994 Return

2.16

FIGURE # 2.12 HMX 24 VOLT ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.17 Return

SEPTEMBER 1994

FIG ITEM # # PART # 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

1 2 3 4 5 6 7 8 9 10 11 * * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

302339-000 301922-014 301960-008 15677-04 301772-000 302309-000 302017-000 302016-000 50001-11 302308-000 49855-65 49854-04 49852-01 49853-01 49856-09 49856-110 301952-040 301960-006 20208-00 11880-09 14986-03 49856-75 49856-101 14851-04 15677-10 52-05103-00 49856-58 49856-15 301890-000 49856-66 301445-001 49856-100 301826-016 20163-102 302343-000 49607-00 49350-02 49606-00 49605-00 302624-000 302406-020

SEPTEMBER 1994 Return

NAME Panel assembly, HMX (See Fig.# 2.14) Screw, socket flat head Nut Clamp Pump/motor assembly, lift (See Fig.# 3.4) Harness Switch, emergency disconnect Switch, key Lockwasher Motor, drive (See Fig.# 2.19) Connector assembly, RED Connector, RED housing Connector, tip Bushing Cable, 23.00" NEGATIVE Cable, 23.00" POSITIVE Screw, locking Nut Switch, interlock Screw, round head Nut, twin Cable assembly Cable assembly Nut, clip Clamp Sleeve (3 foot) Cable assembly Cable assembly Breaker, circuit Cable assembly Display, gauge Cable assembly Screw, thread form Jumper Harness, Rider bar Plug, diode Resistor Suppressor Filter, horn Extension, terminal Screw, flat head

# FOR ASSY.

UNIT

1 5 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 2 1 1 1 1 1 As Req'd. 1 2 1 1 1 1 2 1 1 3 1 3 1 1 3

2.18

FIGURE # 2.13 HMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (302339-000)

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN THE BACK PLATE AND COMPONENT PARTS.

2.19 Return

SEPTEMBER 1994

FIG ITEM # # PART # 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

302341-001 27325-01 301891-001 301889-000 20208-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 302167-000 301951-010 301954-035 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-01 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 50003-02 27704-06 302402-000

SEPTEMBER 1994 Return

NAME

# FOR ASSY.

Panel Controller, 24 volt Contactor, 24 volt Breaker, control Switch. limit Screw, machine Nut, twin Horn, 24 volt Breaker, power Relay Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, locking Screw, thread form Screw, cap Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor, 24 volt field weakening Contactor, 1A (See Fig.# 2.14) Delay, 1 second time Cable assembly Cable assembly Screw, locking Suppressor, 1A Decal, DO NOT STEAM CLEAN

1 1 1 1 1 2 1 1 2 2 1 4 8 6 2 6 6 6 1 1 17 3 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1 1

UNIT

2.20

FIGURE # 2.14 HMX 24 VOLT 1A CONTACTOR ASSEMBLY (27693-00)

2.21 Return

FEBRUARY 1994

FIG ITEM # # PART # 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 201962 2 200077 3 201963 4 201262 5 201964 6 200081 7 204240 8 204239 9 200096 10 200095 11 201966 12 201259 13 201266 14 201367 15 201215 16 201967 17 201368 18 201372 19 200094

FEBRUARY 1994 Return

NAME Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

2.22

FIGURE # 2.15 12/24 VOLT ELECTRICAL LIFT INTERRUPT

CONNECT TO WIRING HARNESS

2.23 Return

OCTOBER 1994

FIG ITEM # # PART # 2.15 2.15 2.15 2.15

1 1 2 2

49303-03 49303-00 302207-000 302207-001

OCTOBER 1994 Return

NAME Display, BDI/Hourmeter lift interrupt Display, BDI/Hourmeter lift interrupt Harness, 12 volt wire Harness, 24 volt wire

# FOR ASSY.

UNIT

1 1 1 1

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.24

FIGURE # 2.16

2.25 Return

COLD STORAGE ASSEMBLY

FEBRUARY 1994

FIG ITEM # # PART # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

1 2 3 4 5 6 7 8

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 49506-02 302231-000

FEBRUARY 1994 Return

NAME

# FOR ASSY.

Plate Screw, thead forming Thermostat Bracket, heater Tab wire, male Heater, 24 volt Heater, 12 volt Harness, heater

1 2 1 1 4 or 6 2 or 3 2 2

UNIT

24 VOLT 12 VOLT

2.26

FIGURE # 2.17 PUMP MOTOR ASSEMBLY (12 VOLT, 301821-000 - 24 VOLT, 301822-000)

2.27 Return

FEBRUARY 1994

FIG ITEM # # PART # 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

1 2 3 3 4 5 5 6 7 8 9

301821-003 301821-004 301821-001 301822-001 301821-005 301821-002 301822-002 301821-006 301821-007 301821-008 202356

FEBRUARY 1994 Return

NAME

# FOR ASSY.

1 1 1 1 1 1 1 1 1 set 1 1 set

UNIT

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.28

FIGURE # 2.18 RMX 12 VOLT DRIVE MOTOR ASSEMBLY (302110-000)

2.29 Return

FEBRUARY 1994

FIG ITEM # # PART # 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

FEBRUARY 1994 Return

NAME Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1

2.30

FIGURE # 2.19 RMX 24 VOLT DRIVE MOTOR ASSEMBLY (302346-000) HMX 24 VOLT DRIVE MOTOR ASSEMBLY (302308-000)

2.31 Return

FEBRUARY 1994

FIG ITEM # # PART # 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 301327-001 2 301327-002 3 301327-003 4 302515-000 5 300540-000 6 300541-000 7 300542-000 8 300543-000 9 300544-000 10 300545-000 11 302516-000 12 301327-004 13 301327-028 14 301327-006 15 301327-007 16 301327-008 17 302517-000 17 302518-000 18 300541-000 19 300554-000 20 300562-000 21 300563-000 22 301327-010 23 300560-000 24 301327-011 25 300560-000 26 301327-012 27 301327-013 28 301327-014

FEBRUARY 1994 Return

NAME Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, RMX complete Stator, HMX complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

# FOR ASSY. 4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 1 2 2 2 1 1 1 1 1 1 4 1

UNIT

RMX HMX

2.32

FIGURE # 2.20 HMX 24 VOLT DRIVE MOTOR ASSEMBLY (302308-000)

2.33 Return

FEBRUARY 1994

FIG ITEM # # PART # 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20 2.20

1 301327-001 2 301327-002 3 301327-003 4 300574-000 5 300540-000 6 300541-000 7 300542-000 8 300543-000 9 300544-000 10 300545-000 11 300546-000 12 301327-004 13 301327-005 14 301327-006 15 301327-007 16 301327-008 17 301327-009 18 300541-000 19 300554-000 20 300562-000 21 300563-000 22 301327-010 23 300560-000 24 301327-011 25 300560-000 26 301327-012 27 301327-013 28 301327-014

FEBRUARY 1994 Return

NAME Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

# FOR ASSY.

UNIT

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.34

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1 Return

APRIL 1994

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

FEBRUARY 1994 Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3 Return

SETEMBER 1994

FIG ITEM # # PART # 3.3

------------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

301784-000 301783-000 NSS 49604-01 301913-000 301606-000 NSS 301605-000 NSS NSS 301914-000

3.3 3.3 3.3 3.3 3.3 3.3 3.3

12 13 14 15 16 17 18

302406-020 49260-00 49354-02 15677-14 301826-016 50000-15 301835-000

NAME Hydraulic pump and motor assembly (See Fig.# 3.4) Hose assembly Adapter O ring O ring Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, seal (CONTAINS ITEMS MARKED WITH "K") Screw, socket flat head Hose assembly Switch, pressure Clamp Screw, taplite Washer, flat Bolt, shoulder

# FOR ASSY.

UNIT

1 1 2 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPERATELY

SEPTEMBER 1994 Return

3.4

FIGURE # 3.4 HYDRAULIC PUMP AND MOTOR (12 Volt, 302125-000 - 24 Volt, 301772-000)

3.5 Return

MAY 1994

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

MAY 1994 Return

NAME Wire assembly Valve, NC solenoid 12 Volt Valve, NC solenoid 24 Volt Coil, 12 volt Coil, 24 volt Valve, cartridge check O ring Wire assembly Motor, 12 volt pump (See Fig.# 2.13) Motor, 24 volt pump (See Fig.# 2.13) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly, oil Elbow, 90° Breater Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump 12 Volt Contactor, pump 24 Volt Valve, flow control

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1

UNIT

12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

3.6

FIGURE # 4.1 FRAME ASSEMBLY

4.1

SEPTEMBER 1994

Return

FIG ITEM # # PART # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 1 2 3 4 5 6 7 8 9 10 10 11 12 12 13 14 14 15 16 16 17 18 18 19 20 20 21 22 22 23 23 24 25 26 26 27 28 29 30 31 32 33

301634-000 301634-001 301740-000 301954-060 301747-000 301810-000 11020-40 11160-11 301604-001 302036-000 27006-00 27006-02 301955-050 301794-000 301794-001 301960-010 301732-000 301733-000 SEE TABLE 301730-000 301731-000 11160-09 301599-000 302241-000 49929-12 302178-000 302178-001 SEE TABLE 302195-001 302196-001 302195-000 302196-000 49929-02 11160-14 301732-003 301733-003 301607-000 301955-016 301604-000 301960-008 302061-000 49709-10 301652-016

SEPTEMBER 1994 Return

NAME Frame, HMX carrier 27" wide Frame, HMX carrier 22" wide Screw, set Screw, socket head HMX Isolator Bushing, iron Bearing, plain Fitting, grease Link, upper Spacer Shim, .12" Shim, .25" Screw, cap Frame, RMX carrier 27" wide Frame, RMX carrier 22" wide Nut Pin Pin (FREEZER/ CORROSION) Frame, lift Pin, axle Pin, axle (FREEZER/CORROSION) Fitting, grease Fork, wheel Fork, wheel (WITH 84"/93" LONG FORK) Bushing, iron Pin Pin (FREEZER/CORROSION) Rod, pull Pin, lower link Pin, lower link (FREEZER/CORROSION) Pin, lower link Pin, lower link (FREEZER/CORROSION) Bushing, iron Fitting, grease Pin Pin (FREEZER/CORROSION) Link, lower Screw, socket lock Link, upper Nut Bracket, harness Clamp Screw, cap

# FOR ASSY. 1 1 14 2 2 12 2 17 1 2 As Req'd. As Req'd. 8 1 1 8 4 4 1 2 2 2 2 2 4 2 2 2 2 2 2 2 8 8 2 2 4 3 1 1 1 1 1

UNIT 27" Wide 22" Wide

.12" .25" 27" Wide 22" Wide

4.2

RMX 8" BATTERY COMPARTMENT FORK LENGTH

22" WIDE LIFT FRAME

23" WIDE LIFT FRAME

27" WIDE LIFT FRAME

28" WIDE LIFT FRAME

PULL ROD ITEM# 23

36"

302133-004

------------------

302133-000

------------------

301608-000

42"

302133-005

------------------

302133-001

------------------

301608-001

48"

302133-006

------------------

302133-002

------------------

301608-002

84"

------------------

302133-010

------------------

302133-008

301608-005

93"

------------------

302133-011

------------------

302133-009

301608-005

96"

302133-007

------------------

302133-003

------------------

301608-003

1150mm

302133-012

------------------

301608-004

RMX/HMX 13" BATTERY COMPARTMENT FORK LENGTH

22" WIDE LIFT FRAME

23" WIDE LIFT FRAME

27" WIDE LIFT FRAME

28" WIDE LIFT FRAME

PULL ROD ITEM# 23

36"

301602-004

------------------

301602-000

------------------

301608-000

42"

301602-005

------------------

301602-001

------------------

301608-001

48"

301602-006

------------------

301602-002

------------------

301608-002

84"

------------------

301602-010

------------------

301602-008

301608-005

93"

------------------

301602-011

------------------

301602-009

301608-005

96"

301602-007

------------------

301602-003

------------------

301608-003

1150mm

301602-012

------------------

301608-004

4.3 Return

SEPTEMBER 1994

SEPTEMBER 1994 Return

4.4

FIGURE # 4.2 RMX SPRING LOADED CASTER ASSEMBLY (27332-00)

4.5 Return

APRIL 1994

FIG ITEM # # PART # 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

APRIL 1994 Return

NAME Base, plate Bearing, thrust Seal, felt Frame, caster Pin, pivot Washer Nut, slotted Pin, roll Cap, hub Lockwasher Screw, cap Spring, inner Spring, outer Plate, spring Bushing Washer, shim Fitting, grease Axle, caster Washer, spacer Bearing, ball Wheel Frame, wheel Washer, spacer Screw, cap Bearing, roller

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

4.6

FIGURE # 4.3 LOAD WHEEL ASSEMBLY

4.7 Return

SEPTEMBER 1994

LOAD WHEEL ASSEMBLY RMX-50 RMX-50

RMX-65

RMX-50

RMX-65

HMX-65

RMX-65

HMX-65

RMX/HMX-80

URETHANE

VULKOLLAN

URETHANE

302623-000

302623-002

302623-001

302623-003

Load wheel Assy.

27626-01

27626-02

302307-001

27626-03

Wheel load

49910-01

Bearing, seal

----------------- -----------------

11030-05

Bearing, No Seal

-----------------

302287-000

302287-00

Guard, String

SEPTEMBER 1994 Return

302287-000

4.8

FIGURE # 4.4 HMX HAND RAIL ASSEMBLY (301907-000)

4.9 Return

MAY 1994

FIG ITEM # # PART #

NAME

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

1 2 3 4 5 6 7 8 9 10 11 12 13

MAY 1994 Return

301851-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

# FOR ASSY. 1 6 8 1 1 2 2 1 2 1 1 1 1

UNIT

Lift Lower

Horn High Speed

4.10

FIGURE # 4.5 HMX CASTER TORSION ROD ASSEMBLY

4.11 Return

MAY 1994

FIG ITEM # # PART #

NAME

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.6) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

1 2 3 4 5 6 7 8 9 10 11 12 13

MAY 1994 Return

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

# FOR ASSY.

UNIT

4 1 2 4 2 1 8 2 8 2 2 2 2

4.12

FIGURE # 4.6 HMX CASTER ASSEMBLY (301830-000)

4.13 Return

MAY 1994

FIG ITEM # # PART # 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

MAY 1994 Return

27796-00 11077-04 27810-00 302058-000 301297-000 11160-11 11936-17 11805-12 11073-34 27809-00 301298-000 49910-01 27808-00 11205-25 14935-01 11017-04

NAME Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

# FOR ASSY.

UNIT

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

4.14

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.15 Return

MAY 1994

FIG ITEM # # PART #

NAME

# FOR ASSY.

UNIT

8 INCH BATTERY COMPARTMENT 4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7

302169-000 25189-02 25204-08 25203-10 ------------------302169-001 -------------------

Door, left side battery Bearing Roller, battery Shaft, battery Frame Door, right side battery Frame

1 8 4 4 1 1 1

13 INCH BATTERY COMPARTMENT 4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7

301683-000 25189-02 25204-09 25203-09 ------------------301683-001 -------------------

Door, left side battery Bearing Roller, battery Shaft, battery Frame Door, right side battery Frame

1 8 4 4 1 1 1

Battery Compartment Doors

MAY 1994 Return

4.16

FIGURE # 4.8 PALLET ENTRY ROLLERS

4.17 Return

MAY 1994

FIG ITEM # # PART # 4.8 4.8 4.8 4.8 4.8 4.8 4.8

1 2 3 4 5 5 6

MAY 1994 Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNIT

Standard Ext nose

4.18

FIGURE # 4.9 REMOVABLE LOAD BACKREST

4.21 Return

MAY 1994

FIG ITEM # # PART #

NAME

4.9 4.9

Backrest, 48 inch load Backrest, 60 inch load

1 1

MAY 1994 Return

301792-000 301792-001

# FOR ASSY.

UNIT

1 1

48 inch 60 inch

4.22

FIGURE # 4.10 SHIELDS AND GUARDS

4.23 Return

SEPTEMBER 1994

FIG ITEM # # PART # 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

SEPTEMBER 1994 Return

NAME

# FOR ASSY.

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4 2 2 2

UNIT

4.24

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1 Return

FEBRUARY 1994

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 202154 2 300128-000 3 300129-000 4 300161-000 5 49670-00 6 200025 * 301582-000 * 301583-000 * 301584-000

FEBRUARY 1994 Return

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG. #

ITEM #

101216 109630 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11030-05 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11073-34 11073-34 11077-04 11077-04 11160-09 11160-11 11160-11 11160-11 11160-14 11205-23 11205-25 11205-25 11205-26 11205-27 11261-11 11695-05 11805-12 11805-12 11823-063 11844-02 11854-02 11880-09 11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05

1.2 1.2 1.2 4.2 4.8 4.2 4.6 4.2 4.1 4.5 1.1 4.3 1.3 1.3 2.4 2.9 2.13 1.2 4.6 4.2 4.2 4.6 4.1 4.1 4.6 4.2 4.1 1.1 4.2 4.6 1.1 1.3 1.2 1.3 4.6 4.2 2.8 1.3 4.2 2.4 2.8 2.3 2.13 2.9 2.12 1.3 1.3

7 10 6 10 2 16 16 24 6 5 25 3 19 23 17 17 17 * 9 8 2 2 17 7 6 17 25 18 25 14 21 21 31 9 8 7 28 1 11 6 15 15 6 6 15 12 17

11936-17 11936-17 119697 13281-02 13928-00 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 15677-10 15677-10 15677-14 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01

4.2 4.6 1.2 1.1 3.4 2.3 2.8 2.12 2.3 4.2 4.6 2.8 2.3 2.4 2.13 2.9 2.12 2.3 2.8 2.12 2.3 2.8 2.12 3.3 10.1 2.5 2.5 2.14 2.5 2.5 2.5 2.5 2.14 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.5 2.14 2.5 2.14 1.3

6 7 25 5 16 19 19 19 26 23 15 16 16 7 7 7 16 30 31 4 20 20 20 15 6 1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 25 10 26 9 25

MAY 1994 Return

99.1

MODEL HMX/RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 20140-01 20140-01 201450 201489 201503 201512 20163-102 201962 201963 201964 201966 201967 20208-00 20208-00 20208-00 20208-00 20208-00 20208-00 202154 202315 202356 202393 202394 204239 204240 204241 20912-00 22226-03 22226-04 23006-00 23007-00 23008-00

1.3 1.3 1.3 1.3 2.5 2.14 2.14 2.14 2.5 2.14 2.5 2.14 2.5 2.14 2.5 2.14 2.4 2.9 2.13 3.4 3.4 3.4 3.4 2.12 2.14 2.14 2.14 2.14 2.14 2.3 2.4 2.8 2.12 2.9 2.13 10.1 3.4 2.17 3.4 3.4 2.14 2.14 2.5 2.13 3.4 3.4 1.3 1.3 1.3

25 25 25 25 12 15 12 4 10 13 23 14 16 17 17 18 9 9 9 9 30 19 29 29 1 3 5 11 16 14 5 14 14 5 5 1 11 9 12 20 8 7 2 30 38 38 13 22 29

99.2 Return

PART #

FIG.#

ITEM #

23019-00 23296-00 23309-00 23309-01 23309-01 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25189-02 25203-09 25203-10 25204-08 25204-09 27006-00 27006-02 27012-01 27318-00 27325-01 27626-01 27626-02 27626-03 27692-00 27692-00 27692-01 27693-02 27704-01 27704-01 27704-04 27704-06 27796-00 27796-00 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 3001301-000 300161-000 300199-000 300200-000

1.3 0.1 2.4 2.9 2.13 2.4 2.9 2.13 2.13 2.9 2.4 4.7 4.7 4.7 4.7 4.7 4.7 4.1 4.1 4.8 2.13 2.13 4.3 4.3 4.3 2.13 2.9 2.4 2.13 2.9 2.13 2.4 2.13 4.6 4.2 4.2 4.2 4.2 4.6 4.6 4.2 4.2 4.6 10.1 10.1 4.2 10.1 1.3 1.3

2 * 8 8 8 19 19 19 33 2 2 2 2 4 4 3 3 10 10 3 31 2 1 1 1 11 11 11 34 29 29 29 39 1 1 5 14 21 13 10 9 3 3 2 3 22 4 30 31 MAY 1994

MODEL HMX/RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000 300431-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-015 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-042 301296-000

1.3 1.3 1.3 1.3 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2

32 33 35 34 4 12 6 7 14 11 5 9 5 18 6 7 8 9 10 19 25 23 20 21 25 15 27 14 21 13 23 4 2 2 22 26 39 8 37 34 32 6 1 17 10 24 36 18 4

MAY 1994 Return

PART #

FIG.#

ITEM #

301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301599-000 301602-000 301602-001 301602-002 301602-003 301602-004 301602-005 301602-006 301602-007 301602-008 301602-009 301602-010 301602-011 301602-012 301604-000 301604-001 301605-000 301606-000 301607-000 301608-000 301608-001 301608-002 301608-003

4.2 4.6 4.6 4.2 4.2 4.2 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.8 2.12 1.3 1.3 10.1 10.1 10.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1

18 5 11 19 12 13 1 2 3 12 14 15 16 22 24 26 27 28 13 26 26 11 15 * * * 18 15 15 15 15 15 15 15 15 15 15 15 15 15 29 8 9 7 27 21 21 21 21 99.3

MODEL HMX/RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301608-004 301608-005 301621-000 301626-000 301627-000 301634-000 301634-001 301652-016 301652-030 301653-020 301654-012 301654-024 301665-000 301683-000 301683-001 301692-000 301716-000 301716-001 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301725-000 301727-000 301728-000 301729-000 301730-000 301731-000 301732-000 301732-003 301733-000 301733-003 301736-000 301736-001 301736-002 301737-000 301740-000 301740-001 301741-000 301742-000 301747-000 301747-000 301748-000 301749-000 301753-000 301754-000

4.1 4.1 3.4 1.3 1.3 4.1 4.1 4.1 4.10 1.3 1.3 1.3 1.3 4.7 4.7 4.10 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.4 4.4 4.4 4.4 4.1 1.1 2.5 4.5 4.1 4.10 4.5 4.10 1.1 1.3

21 21 28 18 20 1 1 33 7 16 14 27 18 1 6 2 * * 9 12 16 44 21 36 40 1 3 33 26 16 16 14 26 14 26 4 5 13 12 2 16 K 6 4 16 3 4 13 37

99.4 Return

PART #

FIG.#

ITEM #

301762-000 301764-000 301765-000 301766-000 301772-000 301772-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301783-000 301784-000 301788-000 301789-000 301792-000 301792-001 301794-000 301794-001 301798-000 301802-000 301810-000 301811-000 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301831-000

1.1 1.1 1.1 1.1 2.8 2.12 1.2 1.2 1.2 1.2 1.2 1.2 3.3 3.3 4.5 4.5 4.9 4.9 4.1 4.1 1.3 4.10 4.1 4.10 3.4 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 3.4 2.17 2.17 1.2 1.2 1.2 2.4 2.3 2.8 2.12 2.13 2.9 2.16 3.3 4.10 4.10

6 3 24 26 5 5 45 17 15 14 11 18 3 2 11 10 1 1 12 12 38 6 5 15 7 3 5 1 2 4 6 7 8 7 3 5 28 30 4 15 28 29 28 15 15 2 16 11 1 MAY 1994

MODEL HMX/RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301831-001 301833-000 301835-000 301844-000 301851-000 301851-000 301854-000 301860-000 301875-000 301881-000 301882-000 301885-000 301887-000 301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301891-000 301891-001 301891-001 301913-000 301914-000 301917-000 301917-000 301918-000 301920-000 301921-012 301921-012 301922-014 301922-014 301922-014 301922-020 301922-020 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301951-010 301951-010 301951-010 301951-016 301951-016 301952-025 301952-035

4.10 1.2 3.3 4.10 4.4 4.4 1.1 1.3 4.4 4.4 4.10 1.1 1.3 2.4 2.13 2.9 2.3 2.8 2.12 2.4 2.9 2.13 3.3 3.3 1.2 4.4 1.2 1.3 1.2 4.4 2.3 2.8 2.12 1.2 1.1 1.2 1.3 1.3 1.1 1.1 1.3 1.2 2.4 2.9 2.13 2.4 1.3 1.1 1.2

13 29 18 10 1 8 2 6 10 11 9 15 13 4 4 4 24 24 24 3 3 3 6 K 38 3 13 39 35 2 2 2 2 19 27 46 4 36 20 17 8 27 21 21 21 22 7 11 20

MAY 1994 Return

PART #

FIG.#

ITEM #

301952-040 301952-040 301952-040 301954-025 301954-025 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301955-050 301957-050 301957-100 301958-110 301960-004 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-020 301961-010 301964-032 301965-026 301967-000 301968-000 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000

2.8 2.3 2.12 1.1 1.3 2.4 2.13 2.9 1.3 4.1 4.4 4.1 4.10 4.5 4.1 4.8 4.5 4.5 1.2 4.4 1.3 2.3 2.8 2.12 2.4 2.3 2.8 2.12 2.9 2.13 4.4 4.10 4.1 4.1 4.5 4.8 4.5 4.5 1.2 1.2 1.2 4.10 4.10 2.16 2.3 2.8 2.12 2.8 2.3

12 12 12 4 10 31 22 22 5 3 9 28 14 7 11 1 4 13 41 6 3 13 13 13 12 3 3 3 12 12 7 18 30 13 9 6 1 12 22 5 23 12 19 3 8 8 8 7 7 99.5

MODEL HMX/RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302017-000 302023-000 302035-000 302036-000 302039-000 302039-001 302040-000 302041-000 302057-000 302058-000 302060-000 302061-000 302063-000 302064-002 302065-000 302066-001 302069-000 302080-000 302081-000 302093-000 302094-000 302095-000 302096-008 302098-000 302100-000 302101-000 302110-000 302125-000 302129-000 302130-000 302130-001 302133-000 302133-001 302133-002 302133-003 302133-004 302133-005 302133-006 302133-007 302133-008 302133-009 302133-010 302133-011 302133-012 302153-000 302167-000 302167-000 302167-000 302169-000

2.12 1.2 0.1 4.1 4.8 4.8 1.2 2.16 4.10 4.6 4.10 4.1 0.1 0.1 0.1 0.1 4.10 1.2 1.2 1.1 1.1 1.1 1.1 1.1 0.1 0.1 2.3 2.3 1.2 1.2 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.10 2.4 2.13 2.9 4.7

7 42 1 9 5 5 24 1 3 4 5 31 * * * 3 20 43 2 10 14 7 28 23 8 6 10 5 39 37 34 15 15 15 15 15 15 15 15 15 15 15 15 15 8 20 20 20 1

99.6 Return

PART #

FIG.#

ITEM #

302169-001 302175-000 302175-000 302178-000 302178-001 302187-000 302195-000 302195-001 302196-000 302196-001 302207-000 302207-001 302224-000 302231-000 302241-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302290-000 302307-001 302308-000 302309-000 302339-000 302340-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000 302351-000 302351-000 302351-000 302352-000 302352-000 302352-000 302353-000 302354-000 302354-000

4.7 2.3 2.8 4.1 4.1 2.3 4.1 4.1 4.1 4.1 2.15 2.15 2.16 2.16 4.1 1.3 1.3 1.3 1.3 1.3 1.3 1.3 4.3 1.1 4.3 2.12 2.12 2.12 2.8 2.4 2.9 2.13 2.12 2.8 2.4 2.9 2.13 2.4 2.9 2.13 2.4 2.9 2.13 2.4 2.13 2.9 2.13 2.4 2.13

6 6 6 20 20 1 23 22 23 22 2 2 4 8 18 26 24 24 24 24 24 24 4 2 1 10 6 1 1 1 1 1 30 10 24 24 24 26 26 26 25 25 25 27 27 27 32 23 23 MAY 1994

MODEL HMX/RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012 302367-012 302367-012 302401-000 302402-000 302402-000 302402-000 302406-020 302406-020 302406-020 302406-020 302460-020 302515-000 302516-000 302517-000 302518-000 302523-000 302528-000 302572-000 302623-000 302623-001 302623-002 302623-003 302624-000 302624-000 302624-000 302652-025 302940-000 302941-000 303624-000 46490 49260-00 49303-00 49303-03 49350-02 49354-02 49367-00 49367-01 49367-01 49506-02 49506-03 49521-00

2.9 2.18 2.18 2.18 2.18 2.18 2.18 2.4 2.9 2.13 0.1 2.4 2.9 2.13 2.8 1.1 3.3 2.12 2.3 2.19 2.19 2.19 2.19 0.1 1.1 1.1 4.3 4.3 4.3 4.3 2.3 2.8 2.12 4.10 3.4 3.4 1.3 1.2 3.3 2.15 2.15 2.12 3.3 2.4 2.9 2.13 2.16 2.16 2.13

23 13 10 1 3 2 8 28 28 28 7 32 31 40 30 8 12 36 29 4 11 17 17 9 9 12 * * * * 31 32 35 17 3 3 25 8 13 1 1 32 14 10 10 10 7 6 35

MAY 1994 Return

PART #

FIG.#

ITEM #

49604-01 49605-00 49606-00 49607-00 49670-00 49709-10 49771-01 49771-01 49771-01 49771-09 49852-01 49852-01 49852-01 49853-01 49853-01 49853-01 49854-03 49854-04 49854-04 49855-64 49855-65 49855-65 49856-09 49856-09 49856-09 49856-100 49856-100 49856-100 49856-101 49856-101 49856-101 49856-110 49856-110 49856-110 49856-15 49856-15 49856-15 49856-58 49856-58 49856-58 49856-66 49856-66 49856-66 49856-66 49856-67 49856-75 49856-75 49856-75 49910-01

3.3 2.12 2.12 2.12 10.1 4.1 2.4 2.9 2.13 2.16 2.8 2.3 2.12 2.3 2.8 2.12 2.3 2.8 2.12 2.3 2.8 2.12 2.3 2.8 2.12 2.3 2.8 2.12 2.8 2.3 2.12 2.3 2.8 2.12 2.3 2.8 2.12 2.3 2.8 2.12 2.8 2.3 2.13 2.12 2.13 2.8 2.3 2.12 4.6

5 34 33 31 5 32 18 18 18 5 * * * * * * * * * 11 11 11 * * * 27 27 27 18 18 18 * * * 23 23 23 22 22 22 25 25 37 25 36 17 17 17 12 99.7

MODEL HMX/RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49910-01 49910-01 49929-02 49929-10 49929-10 49929-12 50000-15 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 50003-01 50003-01 50003-01 50003-02 50003-02 50003-02 50022-01 50022-01 50022-01 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00327-00 52-05103-00 52-05103-00 52-05103-00

4.2 4.3 4.1 4.2 4.8 4.1 3.3 2.8 2.3 2.4 2.9 2.12 2.13 2.8 2.3 2.4 2.13 2.9 2.4 2.13 2.9 2.4 2.9 2.13 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 2.8 2.12

20 2 24 15 4 19 17 9 9 13 13 9 13 4 4 14 14 14 30 38 30 16 16 16 5 5 5 5 5 5 5 5 21 21 21

99.8 Return

PART #

FIG.#

ITEM #

MAY 1994

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

Return

PART MANUAL Manual Part Number 302064-003 RMX/HMX ELECTRIC LOW LIFT PALLET TRUCK Effective Serial Number

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED NOVEMBER 1994

Return

RMX/HMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Return

NOVEMBER 1994

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

NOVEMBER 1994

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.8 4.6

4.17 4.13

4.5 4.2 2.16 2.14 2.5 1.2

4.11 4.5 2.25 2.21 2.7 1.3

0.1

2.12 2.3 2.8 2.15 2.13 2.4 2.9 2.10 2.1 2.6 2.11 2.2 2.7

2.17 2.3 2.11 2.23 2.19 2.5 2.13 2.15 2.1 2.9 2.16 2.2 2.10

4.1

4.3 1.1 3.4 3.1 3.2 3.3

4.7 1.1 3.5 3.1 3.2 3.3

A, B __________________________________ Backrest, Removable Load Battery Rollers and Frame Assembly C ____________________________________ Caster Assembly, HMX Caster Assembly, RMX Spring Loaded Cold Storage Assembly Contactor Assembly, 1A HMX 24 Volt Contactor Assembly, Forward & Rearward Control Handle Head Assembly D ____________________________________ Decals and Parts List Assembly E_____________________________________ Electrical Assembly, HMX 24 Volt Electrical Assembly, RMX 12 Volt Electrical Assembly, RMX 24 Volt Electrical Lift Interrupt, 12/24 Volt Electrical Panel Assembly, HMX 24 Volt Electrical Panel Assembly, RMX 12 Volt Electrical Panel Assembly, RMX 24 Volt Electrical Schematic, HMX 24 Volt Electrical Schematic, RMX 12 Volt Electrical Schematic, RMX 24 Volt Electrical Schematic Symbols, HMX 24 Volt Electrical Schematic Symbols, RMX 12 Volt Electrical Schematic Symbols, RMX 24 Volt F_____________________________________ Frame Assembly G, H __________________________________ Hand Rail Assembly, HMX Handle and Transmission Installation Hydraulic Pump and Motor Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System Assembly 3

Return

NOVEMBER 1994

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.3

4.5

2.19 2.17 2.18

2.31 2.27 2.29

99.1

4.8

4.15

4.9 4.7

4.17 4.13

4.10 10.1

4.19 10.1

4.11 4.5 1.4

4.21 4.9 1.7

1.3

1.5

I, J, K, L _______________________________ Load Wheel Assembly M ____________________________________ Motor Assembly, 24 Volt Motor Assembly, Pump Motor Assembly, RMX 12 Volt Drive N ____________________________________ Numerical Index O, P __________________________________ Pallet Entry Rollers Q, R __________________________________ Removable Load Backrest Rollers, Pallet Entry S_____________________________________ Shield and Guards Special Tools and Lubrications T_____________________________________ Tilting Package Guard Assembly Torsion Rod Assembly, HMX Caster Transmission Assembly U, V, W________________________________ Walk Along Knob Control Handle Head Assembly X, Y, Z ________________________________

NOVEMBER 1994

Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

4.1

Return

NOVEMBER 1994

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

ITEM # PART # 1 2 3 4 5 5 5 5 5 5 5 5 6 7 8 9 * * * *

NOVEMBER 1994

Return

NAME

# FOR ASSY.

1 1 2 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 1 1 1 1 1 1

UNITS HMX RMX

RMX HMX

4.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

NOVEMBER 1994

FIG. #

ITEM # PART #

1.1

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

------------------ Control handle head assembly (See Fig.# 1.2-1.3) 302290-000 Plug, RMX 301854-000 Control, coast HMX 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin, coast control 302095-000 Pin, handle pivot 302406-020 Screw, flat head socket 302528-000 Washer, finishing 302093-000 Cap, tapered 301652-025 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle 302094-000 Cap, straight 301885-000 Pin, brake pivot 301740-001 Screw, set 301946-001 Seal, small 11205-23 Bearing, small ------------------ Frame, carrier (See Fig.# 4.1) 301946-000 Seal, large 11205-26 Bearing ------------------ Transmission assembly (See Fig.# 1.4) 302098-000 Guide, wire 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-020 Screw, flat head socket 302096-008 Washer, finishing

NOVEMBER 1994

Return

NAME

# FOR ASSY.

UNITS

1 1 1 1 6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

RMX HMX

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3

Return

SEPTEMBER 1994

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS twist fixed

1.2 1.2

* *

304012-000 304012-001

Handle With twist grip assembly Handle fixed assembly

1 1

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

304019-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301778-000 301719-000 301777-000 301781-000 301922-020 301954-035 301721-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302023-000 301720-000 301776-000 301922-100

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Pin Grip, twist Bushing Block Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. (See Fig.# 2.12) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Grip, fixed Washer Screw, flat head

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2

SEPTEMBER 1994

Return

twist twist twist twist twist twist

fixed fixed fixed 1.4

FIGURE # 1.3 WALK ALONG KNOB CONTROL HANDLE HEAD ASSEMBLY

1.5

Return

NOVEMBER 1994

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS TWIST FIXED

1.3 1.3

* *

304012-002 304012-003

Handle With TWIST grip assembly Handle FIXED assembly

1 1

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

304019-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 302872-000 302839-020 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302023-000 302873-000 301964-032 302863-000 301778-000 301778-000

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg.(See Fig.# 2.12) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Knob assembly Pin, roll Grip, twist Pin Pin

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2 2 2

NOVEMBER 1994

Return

FIXED FIXED FIXED FIXED FIXED

TWIST TWIST TWIST TWIST FIXED

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY (HMX, 301633-000) (RMX, 301633-001)

1.7

Return

NOVEMBER 1994

FIG. # 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 18 19 20 21 22 23 24 24 24 24 24 24 25 25 25 25 25 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

NOVEMBER 1994

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NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Case, gear Pin, dowel Gear, HMX pinion Gear, RMX pinion Nut, flanged (Torque 50 ft./lbs.) Cover, gear case Plug, pipe Washer, sealing Gear, HMX idler Gear, RMX idler Bearing, ball Gear, drive Bearing Ring Seal Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane drive Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Crowned Urethane Wheel, drive Nut, flanged (Torque 250 ft./lbs.) Motor, drive (See Fig.# 2.18-2.19) Brake assembly Cam Plate Lever Clip Spring Shoe Retainer Linkage, brake Rod, push Spring

# FOR ASSY. 2 1 1 1 1 1 1 1 2 15 1 2 1 1 2 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

UNITS

HMX RMX

Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.8

FIGURE # 2.1 RMX 12 VOLT ELECTRICAL SCHEMATIC

2.1

November 1994

Return

RMX 12 VOLT ELECTRICAL SCHEMATIC

FIGURE # 2.2 RMX 12 VOLT ELECTRICAL SCHEMATIC SYMBOLS

November 1994

Return

2.2

FIGURE # 2.3 RMX 12 VOLT ELECTRICAL ASSEMBLY

2.3

NOVEMBER 1994

Return

FIG. #

ITEM # PART #

NAME

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Panel assembly (See Fig.# 2.4) 1 Screw, socket flat head 4 Nut 2 Screw, lock 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 2 Motor, drive (See Fig.# 2.14) 1 Connector assembly 1 Connector, RED housing 1 Connector, tip 2 Bushing 2 Cable, 23" 21 Screw, locking 2 Nut 2 Switch, interlock 1 Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (3 foot) As Req'd. Screw, socket flat head 1 Cable assembly 3 Breacker, circuit 1 Cable assembly 1 Plug, hole 1 Cable assembly 1 Screw, form fit 2 Screw, flat head 3 Clamp 1 Extension, terminal 1

304007-000 301922-014 301960-008 50003-01 302125-000 303996-000 302017-000 302016-000 50001-11 302110-000 49855-64 49854-03 49852-01 49853-01 49856-110 301952-040 301960-006 20208-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-020 49856-15 301890-000 49856-66 14915-01 49856-100 301826-016 302406-020 15677-04 302624-000

NOVEMBER 1994

Return

# FOR ASSY.

UNITS

2.4

FIGURE # 2.4 RMX 12 VOLT ELECTRICAL PANEL ASSEMBLY (304007-000)

2.5

Return

NOVEMBER 1994

FIG. #

ITEM # PART #

NAME

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

302341-000 23456-03 301891-000 301889-000 20208-00 11880-09 14986-03 23309-00 20140-01 49367-00 27692-01 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 50003-02 302402-000

NOVEMBER 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 3 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 6 2 1 1

2.6

FIGURE # 2.5 12 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-01) 24 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 301741-000

FEBRUARY 1994

Return

# FOR ASSY. 1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

UNITS 12 volt 24 volt

2.8

FIGURE 2.6 RMX 24 VOLT ELECTRICAL SCHEMATIC

2.9

NOVEMBER 1994

Return

RMX 24 VOLT ELECTRICAL S CHEMATIC

FIGURE 2.7 RMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1994

Return

2.10

FIGURE # 2.8 RMX 24 VOLT ELECTRICAL ASSEMBLY

2.11

NOVEMBER 1994

Return

FIG. #

ITEM # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel assembly, RMX (See Fig.# 2.10) 1 Screw, socket flat head 4 Nut 2 Screw, locking 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 2 Motor, drive (See Fig.# 2.19) 1 Connector assembly, RED 1 Connector, RED housing 1 Connector, tip 2 Bushing 2 Cable, 23" 1 Screw, locking 2 Nut 2 Switch, interlock 1 Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (3 foot) As Req'd. Screw, socket flat head 1 Cable assembly 3 Breaker, circuit 1 Cable assembly 1 Display, gauge 1 Cable assembly 1 Plug, diode 2 Screw, thread form 2 Screw, flat head 3 Clamp 1 Extension, terminal 1

304005-000 301922-014 301960-008 50003-01 301772-000 303997-000 302017-000 302016-000 50001-11 302346-000 49855-65 49854-04 49852-01 49853-05 49856-110 301952-040 301960-006 20208-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-000 49856-15 301890-000 49856-66 301445-001 49856-100 49607-00 301826-016 302406-020 15677-04 302624-000

NOVEMBER 1994

Return

# FOR ASSY.

UNITS

2.12

FIGURE # 2.9 RMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (304005-000)

2.13

Return

NOVEMBER 1994

FIG. #

ITEM # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel Controller, 24 volt Contactor, 24 volt Breaker, control Switch, limit Screw, round head Nut, twin Horn, 24 volt Breaker, power Relay Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, locking Screw, thread form Screw Lockwasher Male, tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Screw, locking Screw, cap Decal, DO NOT STEAM CLEAN

302341-000 23456-02 301891-001 301889-000 20208-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301954-035 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-01 50003-02 301954-035 302402-000

NOVEMBER 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 1 1 1 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 2 2 1 1 1

2.14

FIGURE 2.10 HMX 24 VOLT ELECTRICAL SCHEMATIC

2.15

NOVEMBER 1994

Return

HMX 24 VOLT ELECTRICAL S CHEMATIC

FIGURE 2.11 HMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1994

Return

2.16

FIGURE # 2.12 HMX 24 VOLT ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.17

NOVEMBER 1994

Return

FIG. # 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

-----------------301922-014 301960-008 15677-04 -----------------304772-000 302017-000 302016-000 50001-11 ----------------------------------301952-040 301960-006 20208-00 20323-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-020 49856-15 301890-000 49856-66 301445-001 49856-100 301826-016 20163-102 302343-000 49607-00 49350-02 49606-00 49605-00 302624-000 302406-020

NOVEMBER 1994

Return

NAME

# FOR ASSY.

UNITS

Panel assembly, HMX (See Fig.# 2.13) 1 Screw, socket flat head 4 Nut 1 Clamp 1 Pump & motor assy., lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 1 Motor, drive (See Fig.# 2.19) 1 Connector assembly (See Fig.# 2.20) 1 Screw, locking 2 Nut 1 Switch, brake interlock 1 Switch, brake interlock (Cold Storage) 2 Cold Storage Screw, round head 1 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (3 foot) As Req'd. Screw, socket flat head 1 Cable assembly 3 Breaker, circuit 1 Cable assembly 1 Display, gauge 1 Cable assembly 1 Screw, thread form 2 Jumper 1 Harness, Rider bar 1 Plug, diode 5 Resistor 2 Suppressor 3 Filter, horn 1 Extension, terminal 1 Screw, flat head 3

2.18

FIGURE # 2.13 HMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (304003-000) NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.19

Return

NOVEMBER 1994

IITEM # PART # 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

302341-001 27325-01 301314-000 301891-001 301889-000 20208-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-01 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 50003-02 27704-06 301954-035 302402-000

NOVEMBER 1994

Return

NAME Panel Controller, 24 volt Controller, 24 volt remanufactured Contactor Breaker, control Switch. limit Screw, machine Nut, twin Horn, 24 volt Breaker, power Relay Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, 24 volt field weakening Contactor, field weakening Contactor, 1A (See Fig.# 2.14) Delay, 1 second time Cable Cable Screw, cap Suppressor, 1A Screw, socket head Decal, DO NOT STEAM CLEAN

# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 2 1 1 4 8 6 2 6 6 6 1 1 17 2 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1 1 1

2.20

FIGURE # 2.14 HMX 24 VOLT 1A CONTACTOR ASSEMBLY (27693-00)

2.21

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

FEBRUARY 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

2.22

FIGURE # 2.15 12/24 VOLT ELECTRICAL LIFT INTERRUPT

CONNECT TO WIRING HARNESS

2.23

Return

SEPTEMBER 1994

FIG. # 2.15 2.15 2.15 2.15

ITEM # PART # 1 1 2 2

49303-03 49303-00 302207-000 302207-001

SEPTEMBER 1994

Return

NAME Display, BDI/Hourmeter lift interrupt Display, BDI/Hourmeter lift interrupt Harness,12 volt wire Harness, 24 volt wire

# FOR ASSY.

UNITS

1 1 1 1

12 Volt 24 Volt 12 Volt 24 Volt

2.24

FIGURE # 2.16 COLD STORAGE ASSEMBLY

2.25

Return

FEBRUARY 1994

FIG. # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

ITEM # PART # 1 2 3 4 5 6 7 8

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 49506-02 302231-000

FEBRUARY 1994

Return

NAME

# FOR ASSY.

Plate Screw, thead forming Thermostat Bracket, heater Tab wire, male Heater, 24 volt Heater, 12 volt Harness, heater

1 2 1 1 4 or 6 2 or 3 2 2

UNIT

24 VOLT 12 VOLT

2.26

FIGURE # 2.17 PUMP MOTOR ASSEMBLY (12 VOLT, 301821-000 - 24 VOLT, 301822-000)

2.27

Return

FEBRUARY 1994

FIG. # 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

ITEM # PART # 1 2 3 3 4 5 5 6 7 8 9

301821-003 301821-004 301821-001 301822-001 301821-005 301821-002 301822-002 301821-006 301821-007 301821-008 202356

FEBRUARY 1994

Return

NAME

# FOR ASSY.

1 1 1 1 1 1 1 1 1 set 1 1 set

UNIT

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.28

FIGURE # 2.18 RMX 12 VOLT DRIVE MOTOR ASSEMBLY (302110-000)

2.29

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

FEBRUARY 1994

Return

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1

2.30

FIGURE # 2.19 RMX 24 VOLT DRIVE MOTOR ASSEMBLY (302346-000) HMX 24 VOLT DRIVE MOTOR ASSEMBLY (302308-000)

2.31

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28

FEBRUARY 1994

Return

# FOR ASSY. 4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 1 2 2 2 1 1 1 1 1 1 4 1

UNIT

RMX HMX

2.32

FIGURE # 3.1 LIFT HYDRAULIC SCHEMATIC

3.1

Return

APRIL 1994

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

APRIL 1994

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

SEPTEMBER 1994

FIG. #

ITEM # PART #

3.3

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

3.3 3.3 3.3 3.3 3.3 3.3 3.3

12 13 14 15 16 17 18

NAME

------------------ Hydraulic pump and motor assembly (See Fig.# 3.4) 301784-000 Hose assembly 301783-000 Adapter NSS O ring 49604-01 O ring 301913-000 Cylinder assembly 301606-000 Body, cylinder NSS Ring, retainer 301605-000 Rod, cylinder NSS Seal, rod NSS Wiper, rod 301914-000 Kit, seal (CONTAINS ITEMS MARKED WITH "K") 302406-020 Screw, socket flat head 49260-00 Hose assembly 49354-02 Switch, pressure 15677-14 Clamp 301826-016 Screw, taplite 50000-15 Washer, flat 301835-000 Bolt, shoulder

# FOR ASSY.

UNIT

1 1 2 2 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

SEPTEMBER 1994

Return

3.4

FIGURE # 3.4 HYDRAULIC PUMP AND MOTOR (12 Volt, 302125-000 - 24 Volt, 301772-000)

3.5

Return

MAY 1994

FIG. #

ITEM # PART #

NAME

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

MAY 1994

Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

UNIT 12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

3.6

FIGURE # 4.1 FRAME ASSEMBLY

4.1

SEPTEMBER 1994

Return

FIG. #

ITEM # PART #

NAME

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 1 2 3 4 5 6 7 8 9 10 10 11 12 12 13 14 14 15 16 16 17 18 18 19 20 20 21 22 22 23 23 24 25 26 26 27 28 29 30 31 32 33

Frame, HMX carrier 27" wide 1 Frame, HMX carrier 22" wide 1 Screw, set 14 Screw, socket head HMX 2 Isolator 2 Bushing, iron 12 Bearing, plain 2 Fitting, grease 17 Link, upper 1 Spacer 2 Shim, 0.12" As Req'd. Shim, 0.25" As Req'd. Screw, cap 8 Frame, RMX carrier 27” wide 1 Frame, RMX carrier 22” wide 1 Nut 8 Pin 4 Pin (FREEZER/ CORROSION) 4 Frame, lift 1 Pin, axle 2 Pin, axle (FREEZER/CORROSION) 2 Fitting, grease 2 Fork, wheel 2 Fork, wheel (WITH 84”/93” LONG FORK) 2 Bushing, iron 4 Pin 2 Pin (FREEZER/CORROSION) 2 Rod, pull 2 Pin, lower link 2 Pin, lower link (FREEZER/CORROSION) 2 Pin, lower link 2 Pin, lower link (FREEZER/CORROSION) 2 Bushing, iron 8 Fitting, grease 8 Pin 2 Pin (FREEZER/CORROSION) 2 Link, lower 4 Screw, socket lock 3 Link, upper 1 Nut 1 Bracket, harness 1 Clamp 1 Screw, cap 1

301634-000 301634-001 301740-000 301954-060 301747-000 301810-000 11020-40 11160-11 301604-001 302036-000 27006-00 27006-02 301955-050 301794-000 301794-001 301960-010 301732-000 301733-000 SEE TABLE 301730-000 301730-002 11160-09 301599-000 302241-000 49929-12 302178-000 302178-001 SEE TABLE 302195-001 302196-001 302195-000 302196-000 49929-02 11160-14 301732-003 301733-003 301607-000 301955-016 301604-000 301960-008 302061-000 49709-10 301652-016

SEPTEMBER 1994

Return

# FOR ASSY.

UNIT 27" Wide 22" Wide

0.12" 0.25" 27" Wide 22" Wide

4.2

RMX 8" BATTERY COMPARTMENT FORK LENGTH

22" WIDE LIFT FRAME

23" WIDE LIFT FRAME

27" WIDE LIFT FRAME

28" WIDE LIFT FRAME

PULL ROD ITEM # 23

36”

302133-004

------------------

302133-000

------------------

301608-000

42”

302133-005

------------------

302133-001

------------------

301608-001

48”

302133-006

------------------

302133-002

------------------

301608-002

84”

------------------

302133-010

------------------

302133-008

301608-005

93”

------------------

302133-011

------------------

302133-009

301608-005

96”

302133-007

------------------

302133-003

------------------

301608-003

1150 mm

302133-012

------------------

301608-004

RMX/HMX 13" BATTERY COMPARTMENT FORK LENGTH

22" WIDE LIFT FRAME

23" WIDE LIFT FRAME

27" WIDE LIFT FRAME

28" WIDE LIFT FRAME

PULL ROD ITEM # 23

36”

301602-004

------------------

301602-000

------------------

301608-000

42”

301602-005

------------------

301602-001

------------------

301608-001

48”

301602-006

------------------

301602-002

------------------

301608-002

84”

------------------

301602-010

------------------

301602-008

301608-005

93”

------------------

301602-011

------------------

301602-009

301608-005

96”

301602-007

------------------

301602-003

------------------

301608-003

1150 mm

301602-012

------------------

301608-004

4.3

Return

SEPTEMBER 1994

Return

4.4

FIGURE # 4.2 RMX SPRING LOADED CASTER ASSEMBLY (27332-00)

4.5

Return

APRIL 1994

FIG. #

ITEM # PART #

NAME

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

APRIL 1994

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

4.6

FIGURE # 4.3 LOAD WHEEL ASSEMBLY

4.7

Return

SEPTEMBER 1994

LOAD WHEEL ASSEMBLY RMX-50 RMX-50

RMX-65

RMX-50

RMX-65

HMX-65

RMX-65

HMX-65

RMX/HMX-80 RMX/HMX-80

URETHANE URETHANE VULKOLLAN URETHANE 302623-000 302623-002 302623-001 302623-003

Load wheel Assy.

27626-01

27626-02

302307-001

27626-03

Wheel load (1)

49910-01

Bearing, seal (2)

---------------- ----------------

11030-05

Bearing, No Seal (2)

---------------- 302287-000 302287-000 302287-000

SEPTEMBER 1994

Return

Guard, string (2)

4.8

FIGURE # 4.4 HMX HAND RAIL ASSEMBLY 301907-000)

4.9

Return

NOVEMBER 1994

FIG. #

ITEM # PART #

NAME

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

NOVEMBER 1994

Return

# FOR ASSY. 1 6 8 1 1 2 2 1 2 1 1 1 1

UNIT

Lift Lower

Horn High Speed

4.10

FIGURE # 4.5 HMX CASTER TORSION ROD ASSEMBLY

4.11

Return

MAY 1994

FIG. #

ITEM # PART #

NAME

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.6) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

MAY 1994

Return

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

# FOR ASSY.

UNIT

4 1 2 4 2 1 8 2 8 2 2 2 2

4.12

FIGURE # 4.6 HMX CASTER ASSEMBLY (301830-000)

4.13

Return

MAY 1994

FIG. #

ITEM # PART #

NAME

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

MAY 1994

Return

27796-00 11077-04 27810-00 302058-000 301297-000 11160-11 11936-17 11805-12 11073-34 27809-00 301298-000 49910-01 27808-00 11205-25 14935-01 11017-04

# FOR ASSY.

UNIT

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

4.14

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.15

Return

MAY 1994

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT

8 INCH BATTERY COMPARTMENT 4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7

302169-000 Door, left side battery 25189-02 Bearing 25204-08 Roller, battery 25203-10 Shaft, battery ------------------- Frame 302169-001 Door, right side battery ------------------- Frame

1 8 4 4 1 1 1

13 INCH BATTERY COMPARTMENT 4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7

301683-000 Door, left side battery 25189-02 Bearing 25204-09 Roller, battery 25203-09 Shaft, battery ------------------- Frame 301683-001 Door, right side battery ------------------- Frame

1 8 4 4 1 1 1

Battery Compartment Doors

MAY 1994

Return

4.16

FIGURE # 4.8 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.17

Return

MAY 1994

FIG. #

ITEM # PART #

4.8 4.8 4.8 4.8 4.8 4.8 4.8

MAY 1994

Return

1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNIT

Standard Ext nose

4.18

FIGURE # 4.9 REMOVABLE LOAD BACKREST

4.19

Return

MAY 1994

FIG. #

ITEM # PART #

4.9 4.9

MAY 1994

Return

1 1

301792-000 301792-001

NAME Backrest, 48 inch load Backrest, 60 inch load

# FOR ASSY.

UNIT

1 1

48 inch 60 inch

4.20

FIGURE # 4.10 SHIELDS AND GUARDS

4.21

Return

SEPTEMBER 1994

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4 2 2 2

SEPTEMBER 1994

Return

UNIT

4.22

FIGURE # 4.11 TILTING PACKAGE GUARD ASSEMBLY

4.23

Return

NOVEMBER 1994

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 48 inch 60 inch

4.11 4.11

* *

302769-000 302769-001

Load backrest, 48 inch Load backrest, 60 inch

1 1

4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

303703-050 302768-000 302768-001 302770-080 302774-016 301960-016 302766-000 302766-002 302777-000 302765-000 302765-002 303702-004 302761-000 302701-000 302773-012 302765-001 302765-003 302733-001 302733-003

Screw, flat head Backrest, load 48 inch Backrest, load 60 inch Screw, flat head Washer, flat plastic Nut Latch, left 48 inch Latch, left 60 inch Spring Shield, left latch 48 inch Shield, left latch 60 inch Fastener, ratchet Guide, round Grip Nut Shield, right latch 48 inch Shield, right latch 60 inch Latch, right 48 inch Latch, right 60 inch

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

NOVEMBER 1994

Return

48 inch 60 inch

48 inch 60 inch 48 inch 60 inch

4.24

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

FEBRUARY 1994

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

FEBRUARY 1994

Return

NAME

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX FIG. gives # # and figure numbers PART #on which they FIG # PART # This Numerical Index part ITEM numbers are listed. ITEM Item # numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 101216 109630 109630 109631 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11020-46 11020-46 11030-05 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11072-14 11073-34 11073-34 11077-04 11077-04 11160-09 11160-11 11160-11 11160-11 11160-14 11205-23 11205-25 11205-25 11205-26 11205-27 11261-11 11261-11 11695-05

1.2 1.3 1.3 1.2 1.3 1.2 4.2 4.8 4.2 4.6 4.2 4.1 4.5 1.1 2.4 2.9 4.3 1.4 1.4 2.9 2.4 2.13 1.3 1.2 4.2 4.6 4.6 4.2 4.1 4.1 4.2 4.6 4.1 1.1 4.2 4.6 1.1 1.4 1.3 1.2 1.4

5 5 8 8 4 4 10 2 16 16 24 6 5 25 20 20 3 19 23 17 17 17 30 29 8 9 2 2 17 7 17 6 25 18 25 14 21 21 29 28 9

11805-12 11805-12 11844-02 11854-02 11880-09 11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 11936-17 119697 119697 13281-02 13928-00 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 15677-10 15677-10 15677-14 200025 200076 200077 200077

4.6 4.2 1.4 4.2 2.12 2.4 2.9 2.13 2.3 2.8 1.4 1.4 4.2 4.6 1.2 1.3 1.1 3.4 2.8 2.12 2.3 2.3 4.2 4.6 2.12 2.3 2.8 2.13 2.9 2.4 2.12 2.8 2.3 2.8 2.3 2.12 3.3 10.1 2.5 2.5 2.14

8 7 1 11 15 6 6 6 15 15 12 17 6 7 22 23 5 16 19 19 19 26 23 15 16 16 16 7 7 7 4 31 30 20 20 20 15 6 1 2 2

NOVEMBER 1994

Return

99.1

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 20140-01 20140-01 201450 201489 201503 201512 20163-102 201962 201963

2.5 2.5 2.5 2.5 2.14 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.14 2.5 2.5 2.14 1.4 1.4 1.4 1.4 1.4 2.5 2.14 2.14 2.14 2.14 2.5 2.5 2.14 2.14 2.5 2.14 2.5 2.9 2.13 2.4 3.4 3.4 3.4 3.4 2.12 2.14 2.14

3 4 5 6 6 11 13 15 18 19 20 22 24 19 10 25 26 9 25 25 25 25 25 12 15 12 4 13 10 23 14 17 16 18 17 9 9 9 9 30 19 29 29 1 3

201964 201966 201967 20208-00 20208-00 20208-00 20208-00 20208-00 20208-00 202154 202315 202356 202393 202394 204239 204240 204241 20912-00 22226-03 22226-04 23006-00 23007-00 23008-00 23019-00 23296-00 23309-00 23309-01 23309-01 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25189-02 25203-09 25203-10 25204-08 25204-09 27006-00 27006-02 27012-01 27318-00 27325-01

2.14 2.14 2.14 2.3 2.13 2.9 2.4 2.8 2.12 10.1 3.4 2.17 3.4 3.4 2.14 2.14 2.5 2.13 3.4 3.4 1.4 1.4 1.4 1.4 0.1 2.4 2.13 2.9 2.4 2.9 2.13 2.13 2.9 2.4 4.7 4.7 4.7 4.7 4.7 4.7 4.1 4.1 4.8 2.13 2.13

5 11 16 14 5 5 5 14 14 1 11 9 12 20 8 7 2 30 38 38 13 22 29 2 * 8 8 8 19 19 19 33 2 2 2 2 4 4 3 3 10 10 3 31 2

99.2

Return

NOVEMBER 1994

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

27626-01 27626-02 27626-03 27692-00 27692-00 27692-01 27693-02 27704-01 27704-01 27704-04 27704-06 27796-00 27796-00 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 3001301-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000 300431-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000

4.3 4.3 4.3 2.9 2.13 2.4 2.13 2.9 2.13 2.4 2.13 4.2 4.6 4.2 4.2 4.6 4.2 4.6 4.2 4.6 4.2 10.1 10.1 4.2 10.1 1.4 1.4 1.4 1.4 1.4 1.4 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.19 2.19 2.19 2.19 2.19 2.19

1 1 1 11 11 11 34 29 29 29 39 1 1 5 14 13 21 10 9 3 3 2 3 22 4 30 31 32 33 35 34 4 12 6 7 14 11 5 9 5 6 18 7 8 9

NOVEMBER 1994

Return

PART #

FIG #

ITEM #

300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-015 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-042 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301314-000 301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008

2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.2 4.6 4.6 4.2 4.2 4.2 2.13 2.19 2.19 2.19 2.19 2.19 2.19 2.19

10 19 25 23 20 21 25 15 27 14 21 13 23 4 2 2 22 26 39 8 37 34 32 6 1 17 10 24 36 18 4 18 5 11 19 12 13 2 1 2 3 12 14 15 16 99.3

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301599-000 301602-000 301602-001 301602-002 301602-003 301602-004 301602-005 301602-006 301602-007 301602-008 301602-009 301602-010 301602-011 301602-012 301604-000 301604-001 301605-000 301606-000 301607-000 301608-000 301608-001 301608-002 301608-003 301608-004 301608-005 301621-000 301626-000 301627-000 301634-000 301634-001 301652-016 301652-030

2.19 2.19 2.19 2.19 2.19 2.19 2.12 2.8 1.4 1.4 10.1 10.1 10.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 1.4 1.4 4.1 4.1 4.1 4.10

22 24 26 27 28 13 26 26 11 15 * * * 18 15 15 15 15 15 15 15 15 15 15 15 15 15 29 8 9 7 27 21 21 21 21 21 21 28 18 20 1 1 33 7

99.4

Return

PART #

FIG #

ITEM #

301653-020 301654-012 301654-024 301665-000 301683-000 301683-001 301692-000 301717-000 301717-000 301718-000 301718-000 301719-000 301720-000 301721-000 301723-000 301723-000 301724-000 301724-000 301728-000 301728-000 301729-000 301729-000 301730-000 301731-000 301732-000 301732-003 301733-000 301733-003 301736-000 301736-001 301736-002 301737-000 301740-000 301740-001 301741-000 301742-000 301747-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000

1.4 1.4 1.4 1.4 4.7 4.7 4.10 1.3 1.2 1.2 1.3 1.2 1.2 1.2 1.3 1.2 1.2 1.3 1.2 1.3 1.2 1.3 4.1 4.1 4.1 4.1 4.1 4.1 4.4 4.4 4.4 4.4 4.1 1.1 2.5 4.5 4.1 4.10 4.5 4.10 1.1 1.4 1.1 1.1 1.1

16 14 27 18 1 6 2 7 7 10 10 13 42 18 35 34 38 39 30 31 23 24 16 16 14 26 14 26 4 5 13 12 2 16 K 6 4 16 3 4 13 37 6 3 24 NOVEMBER 1994

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301766-000 301772-000 301772-000 301776-000 301777-000 301778-000 301778-000 301778-000 301779-000 301779-000 301780-000 301780-000 301781-000 301781-000 301783-000 301784-000 301788-000 301789-000 301792-000 301792-001 301794-000 301794-001 301798-000 301802-000 301810-000 301811-000 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301824-000 301825-010 301825-010 301826-016

1.1 2.12 2.8 1.2 1.2 1.2 1.3 1.3 1.3 1.2 1.3 1.2 1.3 1.2 3.3 3.3 4.5 4.5 4.9 4.9 4.1 4.1 1.4 4.10 4.1 4.10 3.4 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 3.4 2.17 2.17 1.3 1.2 1.2 1.3 1.2 1.3 2.16

26 5 5 43 14 12 46 47 11 11 9 9 12 15 3 2 11 10 1 1 12 12 38 6 5 15 7 3 5 1 2 4 6 7 8 7 3 5 28 25 27 26 2 2 2

NOVEMBER 1994

Return

PART #

FIG #

ITEM #

301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301831-000 301831-001 301833-000 301833-000 301835-000 301844-000 301851-000 301854-000 301860-000 301875-000 301880-000 301881-000 301882-000 301885-000 301887-000 301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301891-000 301891-001 301891-001 301913-000 301914-000 301917-000 301917-000 301917-000 301920-000 301921-012 301921-012 301921-012 301922-000 301922-014 301922-014 301922-014

2.13 3.3 2.4 2.3 2.8 2.12 2.9 4.10 4.10 4.10 1.2 1.3 3.3 4.10 4.4 1.1 1.4 4.4 4.4 4.4 4.10 1.1 1.4 2.4 2.13 2.9 2.3 2.12 2.8 2.4 2.13 2.9 3.3 3.3 1.3 4.4 1.2 1.4 1.3 1.2 4.4 2.8 2.3 2.12 2.8

15 16 15 28 29 28 15 11 1 13 26 27 18 10 8 2 6 10 1 11 9 15 13 4 4 4 24 24 24 3 3 3 6 K 37 3 36 39 34 33 2 22 2 2 2 99.5

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301922-020 301922-020 301922-020 301922-020 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301950-022 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301952-025 301952-035 301952-040 301952-040 301952-040 301954-025 301954-025 301954-035 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301955-050 301957-050 301957-100 301958-110 301960-004 301960-004 301960-004 301960-006 301960-006 301960-006

2.12 2.3 1.1 1.2 1.2 1.4 1.4 1.1 1.1 1.4 1.3 1.2 2.13 2.9 2.4 1.4 2.4 2.13 1.1 1.2 2.8 2.3 2.12 1.1 1.4 1.3 2.9 2.13 2.9 1.4 4.4 4.1 4.1 4.10 4.5 4.1 4.8 4.5 4.5 1.3 4.4 1.2 2.12 1.4 2.3

22 22 27 16 44 4 36 20 17 8 25 24 21 21 21 7 22 22 11 17 12 12 12 4 10 18 22 40 31 5 9 3 28 14 7 11 1 4 13 40 6 39 13 3 13

99.6

Return

PART #

FIG #

ITEM #

301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-016 301960-020 301961-010 301961-010 301964-016 301964-032 301964-032 301964-032 301965-026 301965-026 301967-000 301968-000 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000 302017-000 302023-000 302023-000 302035-000 302036-000 302039-000 302039-001 302040-000 302040-000 302041-000 302057-000 302058-000 302060-000

2.8 2.9 4.10 2.8 4.1 2.4 2.13 4.4 2.3 2.12 4.5 4.1 4.8 4.5 4.11 4.5 1.3 1.2 1.3 1.3 1.2 1.3 1.3 1.2 4.10 4.10 2.16 2.3 2.12 2.8 2.8 2.3 2.12 1.3 1.2 0.1 4.1 4.8 4.8 1.3 1.2 2.16 4.10 4.6 4.10

13 12 18 3 30 12 12 7 3 3 9 13 6 1 5 12 20 19 14 3 3 44 21 20 12 19 3 8 8 8 7 7 7 42 41 1 9 5 5 22 21 1 3 4 5 NOVEMBER 1994

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302061-000 302063-000 302064-003 302065-000 302066-001 302069-000 302080-000 302080-000 302093-000 302094-000 302095-000 302096-008 302098-000 302100-000 302101-000 302110-000 302125-000 302129-000 302129-000 302130-000 302130-000 302130-001 302130-001 302133-000 302133-001 302133-002 302133-003 302133-004 302133-005 302133-006 302133-007 302133-008 302133-009 302133-010 302133-011 302133-012 302153-000 302167-000 302169-000 302169-001 302178-000 302178-001 302195-000 302195-001 302196-000

4.1 0.1 0.1 0.1 0.1 4.10 1.2 1.3 1.1 1.1 1.1 1.1 1.1 0.1 0.1 2.3 2.3 1.3 1.2 1.3 1.2 1.2 1.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.10 2.13 4.7 4.7 4.1 4.1 4.1 4.1 4.1

31 * * * 3 20 40 41 10 14 7 28 23 8 6 10 5 38 37 36 35 32 33 15 15 15 15 15 15 15 15 15 15 15 15 15 8 20 1 6 20 20 23 22 23

NOVEMBER 1994

Return

PART #

FIG #

ITEM #

302196-001 302207-000 302207-001 302224-000 302231-000 302241-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302290-000 302307-001 302308-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000 302351-000 302351-000 302351-000 302352-000 302352-000 302352-000 302353-000 302354-000 302354-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012

4.1 2.15 2.15 2.16 2.16 4.1 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.3 1.1 4.3 2.12 2.4 2.9 2.13 2.12 2.8 2.9 2.13 2.4 2.4 2.9 2.13 2.13 2.4 2.9 2.9 2.4 2.13 2.13 2.13 2.4 2.9 2.18 2.18 2.18 2.18 2.18 2.18 2.4

22 2 2 4 8 18 26 24 24 24 24 24 24 4 2 1 10 1 1 1 30 10 24 24 24 26 26 26 25 25 25 27 27 27 32 23 23 23 13 10 1 3 2 8 28 99.7

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302367-012 302367-012 302401-000 302402-000 302402-000 302402-000 302406-020 302406-020 302406-020 302406-020 302460-020 302515-000 302516-000 302517-000 302518-000 302523-000 302528-000 302572-000 302623-000 302623-001 302623-002 302623-003 302624-000 302624-000 302624-000 302652-025 302701-000 302733-001 302733-003 302761-000 302765-000 302765-001 302765-002 302765-003 302766-000 302766-002 302768-000 302768-001 302769-000 302769-001 302770-080 302773-012 302774-016 302777-000 302831-000

2.9 2.13 0.1 2.13 2.9 2.4 2.8 3.3 1.1 2.12 2.3 2.19 2.19 2.19 2.19 0.1 1.1 1.1 4.3 4.3 4.3 4.3 2.3 2.8 2.12 4.10 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 1.3

28 28 7 41 32 31 30 12 8 36 29 4 11 17 17 9 9 12 * * * * 31 32 35 17 11 14 14 10 8 13 8 13 6 6 2 2 * * 3 12 4 7 13

99.8

Return

PART #

FIG #

ITEM #

302839-020 302862-000 302863-000 302864-000 302872-000 302873-000 302940-000 302941-000 303624-000 303702-004 303703-050 303993-000 303996-000 303997-000 304003-000 304005-000 304007-000 304012-000 304012-001 304012-002 304012-003 304019-000 304019-000 46490 46490 49260-00 49303-00 49303-03 49350-02 49354-02 49367-00 49367-01 49367-01 49506-02 49506-03 49521-00 49604-01 49605-00 49606-00 49607-00 49607-00 49670-00 49709-10 49771-01 49771-01

1.3 1.3 1.3 1.3 1.3 1.3 3.4 3.4 1.4 4.11 4.11 2.12 2.3 2.8 2.12 2.8 2.3 1.2 1.2 1.3 1.3 1.2 1.3 1.2 1.3 3.3 2.15 2.15 2.12 3.3 2.4 2.13 2.9 2.16 2.16 2.13 3.3 2.12 2.12 2.8 2.12 10.1 4.1 2.9 2.4

17 15 45 19 16 43 3 3 25 9 1 6 6 6 1 1 1 * * * * 1 1 6 6 13 1 1 32 14 10 10 10 7 6 35 5 34 33 28 31 5 32 18 18 NOVEMBER 1994

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49771-01 49771-09 49852-01 49852-01 49852-01 49853-01 49853-01 49853-05 49854-03 49854-04 49854-04 49855-64 49855-65 49855-65 49856-100 49856-100 49856-100 49856-101 49856-101 49856-101 49856-11 49856-11 49856-11 49856-110 49856-110 49856-110 49856-15 49856-15 49856-15 49856-66 49856-66 49856-66 49856-66 49856-67 49910-01 49910-01 49910-01 49929-02 49929-10 49929-10 49929-12 50000-15 50001-11 50001-11 50001-11

2.13 2.16 2.3 2.8 2.12 2.3 2.12 2.8 2.3 2.12 2.8 2.3 2.8 2.12 2.8 2.3 2.12 2.12 2.8 2.3 2.8 2.12 2.3 2.8 2.12 2.3 2.12 2.3 2.8 2.8 2.13 2.13 2.12 2.13 4.3 4.2 4.6 4.1 4.2 4.8 4.1 3.3 2.9 2.8 2.3

18 5 * * * * * * * * * 11 11 11 27 27 27 18 18 18 17 17 17 * * * 23 23 23 25 37 37 25 36 2 20 12 24 15 4 19 17 13 9 9

NOVEMBER 1994

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PART #

FIG #

ITEM #

50001-11 50001-11 50001-11 50003-01 50003-01 50003-01 50003-01 50003-01 50003-02 50003-02 50003-02 50022-01 50022-01 50022-01 52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00327-00 52-05103-00 52-05103-00 52-05103-00

2.13 2.12 2.4 2.3 2.4 2.8 2.13 2.9 2.13 2.9 2.4 2.4 2.9 2.13 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.8 2.3 2.12

13 9 13 4 14 4 14 14 38 30 30 16 16 16 5 5 5 5 5 5 5 5 21 21 21

99.9

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302064-004 RMX/HMX ELECTRIC LOW LIFT PALLET TRUCK Effective Serial Number

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED JANUARY 1995

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RMX/HMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Return

NOVEMBER 1994

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

NOVEMBER 1994

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# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.7

4.13

4.6 4.2 2.16 2.14 2.5 1.2

4.11 4.3 2.25 2.21 2.7 1.3

0.1

2.12 2.3 2.8 2.15 2.13 2.4 2.9 2.10 2.1 2.6 2.11 2.2 2.7

2.17 2.3 2.11 2.23 2.19 2.5 2.13 2.15 2.1 2.9 2.16 2.2 2.10

4.1

4.4 1.1 3.4 3.1 3.2 3.3

4.7 1.1 3.5 3.1 3.2 3.3

A, B __________________________________ Battery Rollers and Frame Assembly C ____________________________________ Caster Assembly, HMX Caster Assembly, RMX Spring Loaded Cold Storage Assembly, 12/24 Volt Contactor Assembly, 1A HMX 24 Volt Contactor Assembly, Forward & Rearward Control Handle Head Assembly D ____________________________________ Decals and Parts List Assembly E_____________________________________ Electrical Assembly, HMX 24 Volt Electrical Assembly, RMX 12 Volt Electrical Assembly, RMX 24 Volt Electrical Lift Interrupt, 12/24 Volt Electrical Panel Assembly, HMX 24 Volt Electrical Panel Assembly, RMX 12 Volt Electrical Panel Assembly, RMX 24 Volt Electrical Schematic, HMX 24 Volt Electrical Schematic, RMX 12 Volt Electrical Schematic, RMX 24 Volt Electrical Schematic Symbols, HMX 24 Volt Electrical Schematic Symbols, RMX 12 Volt Electrical Schematic Symbols, RMX 24 Volt F_____________________________________ Frame Assembly G, H __________________________________ Hand Rail Assembly, HMX Handle and Transmission Installation Hydraulic Pump and Motor Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System Assembly

Return

JANUARY 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.3

4.5

2.18 2.19 2.17

2.29 2.31 2.27

99.1

4.8

4.15

4.9 4.7

4.17 4.13

4.10 10.1

4.19 10.1

4.11 4.5 1.4

4.21 4.9 1.7

1.3

1.5

I, J, K, L _______________________________ Load Wheel Assembly M ____________________________________ Motor Assembly, 12 Volt Drive RMX Motor Assembly, 24 Volt Drive RMX/HMX Motor Assembly, Pump 12/24 Volt N ____________________________________ Numerical Index O, P __________________________________ Pallet Entry Rollers Q, R __________________________________ Removable Load Backrest Rollers, Pallet Entry S_____________________________________ Shield and Guards Special Tools and Lubrications T_____________________________________ Tilting Package Guard Assembly Torsion Rod Assembly, HMX Caster Transmission Assembly U, V, W ________________________________ Walk Along Knob Control Handle Head Assembly X, Y, Z ________________________________

JANUARY 1995

Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

JANUARY 1995

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

ITEM # PART # 1 2 3 4 5 5 5 5 5 5 5 5 6 7 8 9 * * * *

JANUARY 1995

Return

NAME

# FOR ASSY.

1 1 2 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 1 1 1 1 1 1 1 1

UNITS

RMX HMX

0.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

JANUARY 1995

FIG. #

ITEM # PART #

1.1

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

------------------ Control handle head assembly (See Fig.# 1.2-1.3) 302290-000 Plug, RMX 301854-000 Control, coast HMX 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin, coast control 302095-000 Pin, handle pivot 302406-020 Screw, flat head socket 302528-000 Washer, finishing 302093-000 Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle 302094-000 Cap, straight 301885-000 Pin, brake pivot 301740-001 Screw, set 301946-001 Seal, small felt 11205-23 Bearing, small ------------------ Frame, carrier (See Fig.# 4.1) 301946-000 Seal, large felt 11205-26 Bearing ------------------ Transmission assembly (See Fig.# 1.4) 302098-000 Guide, wire 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-020 Screw, flat head socket 302096-008 Washer, finishing

JANUARY 1995

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NAME

# FOR ASSY.

UNITS

1 1 1 1 6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

RMX HMX

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3

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JANUARY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS wist thumb

1.2 1.2

* *

304012-000 304012-001

Handle With twist grip assembly Handle thumb control assembly

1 1

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Pin Grip, twist Bushing Block Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, Cold Storage (See Fig.# 2.16) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Grip, fixed Washer Screw, flat head

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2

JANUARY 1995

Return

twist twist twist twist twist twist

thumb thumb thumb 1.4

FIGURE # 1.3 WALK ALONG KNOB CONTROL HANDLE HEAD ASSEMBLY

1.5

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JANUARY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS twist thumb

1.3 1.3

* *

304012-002 304012-003

Handle With twist grip assembly Handle thunb control assembly

1 1

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, Cold Storage (See Fig.# 2.16) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Knob assembly Pin, roll Grip, twist Pin Pin Shaft Ring, retainer Knob

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2 2 2 1 1 1

JANUARY 1995

Return

thumb thumb thumb thumb thumb

twist twist twist twist thumb

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY (HMX, 301633-000) (RMX, 301633-001)

1.7

Return

JANUARY 1995

ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 18 19 20 21 22 23 23 23 23 23 23 24 24 24 24 24 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 301954-025 301580-000 11890-09 301887-000 23006-00 301654-012 301581-000 301653-020 11897-05 302371-000 302372-000 11030-21 11205-27 23007-00 11039-31 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000 301654-024 -----------------23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000 301945-006 301754-000 301798-000 301920-000

JANUARY 1995

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NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Case, gear Pin, dowel Gear, HMX pinion Gear, RMX pinion Nut, flanged (Torque 50 ft./lbs.) Cover, gear case Plug, pipe Washer, sealing Gear set, HMX Gear set, RMX Bearing, ball Bearing Ring Seal Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane drive Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Crowned Urethane Wheel, drive Nut, flanged (Torque 250 ft./lbs.) Motor, drive (See Fig.# 2.18-2.19) Brake assembly Cam Plate Lever Clip Spring Shoe Retainer Linkage, brake Rod, push Spring

# FOR ASSY. 2 1 1 1 1 1 1 1 2 15 1 2 1 1 2 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

UNITS

HMX RMX

Flat rubber Non-marking Tractionlug Grip rubber Siped rubber Urethane Flat rubber Non-marking Tractionlug Grip rubber Siped rubber Urethane

1.8

RMX 12 VOLT ELECTRICAL SCHEMATIC

FIGURE # 2.1 RMX 12 VOLT ELECTRICAL SCHEMATIC

2.1

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November 1994

FIGURE # 2.2 RMX 12 VOLT ELECTRICAL SCHEMATIC SYMBOLS

November 1994

Return

2.2

FIGURE # 2.3 RMX 12 VOLT ELECTRICAL ASSEMBLY

2.3

Return

JANUARY 1995

FIG. #

ITEM # PART #

NAME

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 * * * * 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel assembly (See Fig.# 2.4) 1 Screw, socket flat head 4 Nut 2 Screw, lock 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 2 Motor, drive (See Fig.# 2.18) 1 Connector assembly 1 Connector, RED housing 1 Connector, tip 2 Bushing 2 Cable, 23" 2 Screw, locking 2 Nut 2 Switch, interlock 1 Switch, interlock (Cold Storage) 1 Cold Storage Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (3 foot) As Req'd. Screw, socket flat head 1 Cable assembly 3 Breacker, circuit 1 Cable assembly 1 Plug, hole 1 Cable assembly 1 Screw, form fit 2 Screw, flat head 3 Clamp 1 Extension, terminal 1 Plug, diode 2

304007-000 301922-014 301960-008 50003-01 -----------------303996-000 302017-000 302016-000 50001-11 302110-000 49855-64 49854-03 49852-01 49853-01 49856-110 301952-040 301960-006 20208-00 20323-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-020 49856-15 301890-000 49856-66 14915-01 49856-100 301826-016 302406-020 15677-04 302624-000 49607-00

JANUARY 1995

Return

# FOR ASSY.

UNITS

2.4

FIGURE # 2.4 RMX 12 VOLT ELECTRICAL PANEL ASSEMBLY (304007-000)

2.5

Return

JANUARY 1995

FIG. #

ITEM # PART #

NAME

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel Controller, 12 volt Controller, 12 volt remanufactured Contactor, 12 volt Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, machine Nut, twin Horn, 12 volt Breaker, power Relay Relay (Cold Storage) Contactor, F & R 12 volt (See Fig.# 2.5) Nut Lockwasher Screw Screw, thread form Screw Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, bus Bar, bus Bar, bus Bar, bus Screw Suppressor Screw, cap Screw, socket head Decal, DO NOT STEAM CLEAN

302341-000 23456-03 303546-000 301891-000 301889-000 20208-00 20323-00 11880-09 14986-03 23309-00 20140-01 49367-00 304011-000 27692-01 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 50003-02 301954-035 302402-000

JANUARY 1995

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# FOR ASSY.

UNITS

1 1 1 1 1 1 2 1 1 1 3 3 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 6 2 1 1 1

Cold Storage

2.6

FIGURE # 2.5 12 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-01) 24 VOLT FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 301741-000

FEBRUARY 1994

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# FOR ASSY. 1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

UNITS 12 volt 24 volt

2.8

RMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.6 RMX 24 VOLT ELECTRICAL SCHEMATIC

2.9

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NOVEMBER 1994

FIGURE 2.7 RMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1994

Return

2.10

FIGURE # 2.8 RMX 24 VOLT ELECTRICAL ASSEMBLY

2.11

Return

JANUARY 1995

FIG. #

ITEM # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 * * * * 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel assembly, RMX (See Fig.# 2.9) 1 Screw, socket flat head 4 Nut 2 Screw, locking 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 2 Motor, drive (See Fig.# 2.19) 1 Connector assembly, RED 1 Connector, RED housing 1 Connector, tip 2 Bushing 2 Cable, 23" 2 Screw, locking 2 Nut 2 Switch, interlock 1 Switch, interlock (Cold Storage) 1 Cold Storage Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (3 foot) As Req'd. Screw, socket flat head 1 Cable assembly 3 Breaker, circuit 1 Cable assembly 1 Display, gauge 1 Cable assembly 1 Plug, diode 2 Screw, thread form 2 Screw, flat head 3 Clamp 1 Extension, terminal 1

304005-000 301922-014 301960-008 50003-02 -----------------303997-000 302017-000 302016-000 50001-11 302346-000 49855-65 49854-04 49852-01 49853-05 49856-110 301952-040 301960-006 20208-00 20323-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-020 49856-15 301890-000 49856-66 301445-001 49856-100 49607-00 301826-016 302406-020 15677-04 302624-000

JANUARY 1995

Return

# FOR ASSY.

UNITS

2.12

FIGURE # 2.9 RMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (304005-000)

2.13

Return

JANUARY 1995

FIG. #

ITEM # PART #

NAME

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel Controller, 24 volt Controller, 24 volt remanufactured Contactor, 24 volt Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, round head Nut, twin Horn, 24 volt Breaker, power Relay Relay (Cold Storage) Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw Screw, thread form Screw Lockwasher Male, tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, bus Bar, bus Bar, bus Bar, bus Screw, cap Suppressor Screw Screw, socket head Decal, DO NOT STEAM CLEAN

302341-000 23456-02 303545-000 301891-001 301889-000 20208-00 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 304011-001 27692-00 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 50003-02 301954-035 302402-000

JANUARY 1995

Return

# FOR ASSY. 1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 2 2 1 1 1

UNITS

Cold Storage

2.14

HMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.10 HMX 24 VOLT ELECTRICAL SCHEMATIC

2.15

Return

NOVEMBER 1994

FIGURE 2.11 HMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1994

Return

2.16

FIGURE # 2.12 HMX 24 VOLT ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.17

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NOVEMBER 1994

FIG. # 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

NOVEMBER 1994

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NAME

# FOR ASSY.

UNITS

2.18

FIGURE # 2.13 HMX 24 VOLT ELECTRICAL PANEL ASSEMBLY (304003-000) NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.19

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JANUARY 1995

IITEM # PART # 1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

302341-001 27325-01 301314-000 301891-001 301889-000 20208-00 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 304011-001 27692-00 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 50003-02 27704-06 301954-035 49721-05 302402-000

JANUARY 1995

Return

NAME Panel Controller, 24 volt Controller, 24 volt remanufactured Contactor Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, machine Nut, twin Horn, 24 volt Breaker, power Relay Relay (Cold Storage) Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, bus Bar, bus Bar, bus Bar, bus Screw, cap Suppressor Bar, bus Bar, bus Resistor, 24 volt field weakening Contactor, field weakening Contactor, 1A (See Fig.# 2.14) Delay, 1 second time Cable Cable Screw, cap Suppressor, 1A Screw, socket head Screw, cap Decal, DO NOT STEAM CLEAN

# FOR ASSY. 1 1 1 1 1 1 1 2 1 1 2 1 1 1 4 8 6 2 6 6 6 1 1 17 2 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1 1 1 1

UNITS

Cold Storage

2.20

FIGURE # 2.14 HMX 24 VOLT 1A CONTACTOR ASSEMBLY (27693-00)

2.21

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

FEBRUARY 1994

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

2.22

FIGURE # 2.15 12/24 VOLT ELECTRICAL LIFT INTERRUPT

CONNECT TO WIRING HARNESS

2.23

Return

JANUARY 1995

FIG. # 2.15 2.15 2.15 2.15

ITEM # PART # 1 1 2 2

49303-03 49303-00 302207-000 302207-001

JANUARY 1995

Return

NAME Display, BDI/Hourmeter lift interrupt Display, BDI/Hourmeter lift interrupt Harness,12 volt wire Harness, 24 volt wire

# FOR ASSY.

UNITS

1 1 1 1

12 Volt 24 Volt 12 Volt 24 Volt

2.24

FIGURE # 2.16 COLD STORAGE ASSEMBLY

2.25

Return

FEBRUARY 1994

FIG. # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

ITEM # PART # 1 2 3 4 5 6 7 8

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 49506-02 302231-000

FEBRUARY 1994

Return

NAME

# FOR ASSY.

Plate Screw, thead forming Thermostat Bracket, heater Tab wire, male Heater, 24 volt Heater, 12 volt Harness, heater

1 2 1 1 4 or 6 2 or 3 2 2

UNIT

24 VOLT 12 VOLT

2.26

FIGURE # 2.17 PUMP MOTOR ASSEMBLY (12 VOLT, 301821-000 - 24 VOLT, 301822-000)

2.27

Return

FEBRUARY 1994

FIG. # 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

ITEM # PART # 1 2 3 3 4 5 5 6 7 8 9

301821-003 301821-004 301821-001 301822-001 301821-005 301821-002 301822-002 301821-006 301821-007 301821-008 202356

FEBRUARY 1994

Return

NAME

# FOR ASSY.

1 1 1 1 1 1 1 1 1 set 1 1 set

UNIT

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.28

FIGURE # 2.18 RMX 12 VOLT DRIVE MOTOR ASSEMBLY (302110-000)

2.29

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

FEBRUARY 1994

Return

# FOR ASSY.

UNIT

1 1 4 4 1 1 1 1 1 1 1 1 1 1

2.30

FIGURE # 2.19 RMX 24 VOLT DRIVE MOTOR ASSEMBLY (302346-000) HMX 24 VOLT DRIVE MOTOR ASSEMBLY (302308-000)

2.31

Return

FEBRUARY 1994

FIG. #

ITEM # PART #

NAME

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28

FEBRUARY 1994

Return

# FOR ASSY. 4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 1 2 2 2 1 1 1 1 1 1 4 1

UNIT

RMX HMX

2.32

FIGURE # 3.1 LIFT HYDRAULIC SCHEMATIC

3.1

Return

June 1995

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

June 1995

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

May 1995

FIG. #

ITEM # PART #

3.3 3.3 3.3

1 1 2

303958-000 303958-001 -----------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

3 4 5 6 7 8 9 10 11 12 13K 14 15K 16K 17 18 K

49656-01 302406-020 49260-00 49354-02 15677-14 301826-016 301835-000 50000-15 303796-000 301606-000 NSS 301605-000 NSS NSS 49656-01 301784-000 301914-000

NAME Kit, 12 VOLT pump and motor assembly Kit, 24VOLT pump and motor assembly Lift pump and motor assembly (See Fig.# 3.4) Adapter Screw, socket flat head Hose (8000 lbs. only) Switch, pressure (8000 lbs. only) Clamp (8000 lbs. only) Screw, taplite (8000 lbs. only) Bolt, shoulder Washer, flat Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Adapter Hose Kit, Seal (Contains items marked with "K")

# FOR ASSY. 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT 12 VOLT 24 VOLT

8000 lbs. only 8000 lbs. only 8000 lbs. only 8000 lbs. only

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

May 1995

Return

3.4

FIGURE # 3.4 HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 12 VOLT 24 VOLT

3.4 3.4

* *

303797-000 303798-000

Pump and motor assembly, 12 VOLT Pump and motor assembly, 24 VOLT

1 1

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 34 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 -----------------202324 201450 300947-065 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-020 NSS 300947-024 NA 300947-031 300947-023 22226-04 22226-03 300947-021

Wire assembly Valve, NC solenoid, 12 VOLT Valve, NC solenoid, 24 VOLT Coil, 12 VOLT Coil, 24 VOLT Valve, cartridge check O ring Wire assembly Motor, pump (See Fig.# 2.17) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid, pump 12 VOLT Solenoid, pump 24 VOLT Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1

May 1995

Return

12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

3.6

FIGURE # 4.1 FRAME ASSEMBLY

4.1

Return

JANUARY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

1 1 2 3 4 5 6 7 8 9 10 10 11 12 12 13 14 14 15 16 16 17 18 18 19 20 20 21 21 21 21 21 21 22 22 23 23 24 25 26 26 27 28 29 30 31 32 33

Frame, HMX carrier 27" wide Frame, HMX carrier 22" wide Screw, set Screw, socket head HMX Isolator Bushing, iron Bearing, plain Fitting, grease Link, upper Spacer Shim, 0.12 inch Shim, 0.25 inch Screw, cap Frame, RMX carrier 27" wide Frame, RMX carrier 22" wide Nut Pin Pin (COLD STORAGE) Frame, lift(State Model & Serical Number) Pin, axle Pin, axle (COLD STORAGE) Fitting, grease Fork, wheel Fork, wheel (WITH 84"/93" LONG FORK) Bushing, iron Pin Pin (COLD STORAGE) Rod, pull (36 inch) Rod, pull (42 inch) Rod, pull (48 inch) Rod, pull (84/93 inch) Rod, pull (96 inch) Rod, pull (1150 mm) Pin, lower link Pin, lower link (COLD STORAGE) Pin, lower link Pin, lower link (COLD STORAGE) Bushing, iron Fitting, grease Pin Pin (COLD STORAGE) Link, lower Screw, socket lock Link, upper Nut Bracket, harness Clamp Screw, cap

1 1 14 2 2 12 2 17 1 2 As Req'd. As Req'd. 8 1 1 8 4 4 1 2 2 2 2 2 4 2 2 2 2 2 2 2 2 2 2 2 2 8 8 2 2 4 3 1 1 1 1 1

301634-000 301634-001 301740-000 301954-060 301747-000 301810-000 11020-40 11160-11 301604-001 302036-000 27006-00 27006-02 301955-050 301794-000 301794-001 301960-010 301732-000 301733-000 -----------------301730-000 301730-002 11160-09 301599-000 302241-000 49929-12 302178-000 302178-001 301608-000 301608-001 301608-002 301608-005 301608-003 301608-004 302195-001 302196-001 302195-000 302196-000 49929-02 11160-14 301732-003 301733-003 301607-000 301955-016 301604-000 301960-008 302061-000 49709-10 301652-016

JANUARY 1995

Return

UNIT 27" Wide 22" Wide

0.12" 0.25" 27" Wide 22" Wide

Cold Storage

Cold Storage 36 inch 42 inch 48 inch 84/93 inch 96 inch 1150 mm Cold Storage Cold Storage

Cold Storage

4.2

PULL RODS AND FRAME ASSEMBLY 8.1" x 31¾" Battery Box

8.1" x 31¾" Battery Box PULL ROD

13.3" x 31¾" Battery Box

13.3" x 31¾" Battery Box PULL ROD

ITEM # 14

ITEM # 20

ITEM # 14

ITEM # 20

FORK WIDTH

FORK LENGTH

22"

36"

303728-004

301608-006

303727-004

301608-000

22"

42"

303728-005

301608-007

303727-005

301608-001

22"

48"

303728-006

301608-008

303727-006

301608-002

22"

60"

304317-003

301608-018

304318-003

301608-020

22"

72"

304317-004

301608-019

304318-004

301608-021

22"

96"

303728-007

301608-009

303727-007

301608-003

22"

1150mm

303728-012

301608-010

303727-012

301608-004

23"

84"

303728-010

301608-011

303727-010

301608-005

23"

93"

303728-011

301608-011

303727-011

301608-005

23"

96"

304317-005

301608-011

304318-005

301608-005

27"

36"

303728-000

301608-006

303727-000

301608-000

27"

42"

303728-001

301608-007

303727-001

301608-001

27"

48"

303728-002

301608-008

303727-002

301608-002

27"

60"

304317-000

301608-018

304318-000

301608-020

27"

72"

304317-001

301608-019

304318-001

301608-021

27"

96"

303728-003

301608-009

303727-003

301608-003

28"

84"

303728-008

301608-011

303727-008

301608-005

28"

93"

303728-009

301608-011

303727-009

301608-005

28"

96"

304317-002

301608-011

304318-002

301608-005

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY

4.3

Return

13.3" x 31¾" Battery Box

13.3" x 31¾" Battery Box PULL ROD

ITEM # 14

ITEM # 20

FORK WIDTH

FORK LENGTH

26"

48"

303946-001

303953-000

27"

48"

303946-000

303953-000

JANUARY 1995

Return

4.4

FIGURE # 4.2 RMX SPRING LOADED CASTER ASSEMBLY (27332-00)

4.5

Return

JANUARY 1995

FIG. #

ITEM # PART #

NAME

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

JANUARY 1995

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

4.6

FIGURE # 4.3 LOAD WHEEL ASSEMBLY

4.7

Return

JANUARY 1995

LOAD WHEEL ASSEMBLY RMX-50 RMX-50

RMX-65

RMX-50

RMX-65

HMX-65

RMX-65

HMX-65

RMX/HMX-80 RMX/HMX-80

URETHANE URETHANE VULKOLLAN URETHANE 302623-000 302623-002 302623-001 302623-003

Load wheel Assy.

27626-01

27626-02

302307-001

27626-03

Wheel load (1)

49910-01

Bearing, seal (2)

---------------- ----------------

11030-05

Bearing, No Seal (2)

---------------- 302287-000 302287-000 302287-000

JANUARY 1995

Return

Guard, string (2)

4.8

FIGURE # 4.4 HMX HAND RAIL ASSEMBLY 301907-000)

4.9

Return

JANUARY 1995

FIG. #

ITEM # PART #

NAME

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

JANUARY 1995

Return

# FOR ASSY. 1 6 8 1 1 2 2 1 2 1 1 1 1

UNIT

Lift Lower

Horn High Speed

4.10

FIGURE # 4.5 HMX CASTER TORSION ROD ASSEMBLY

4.11

Return

May 1995

FIG. #

ITEM # PART #

NAME

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.6) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

May 1995

Return

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

# FOR ASSY.

UNIT

4 1 2 4 2 1 8 2 8 2 2 2 2

4.12

FIGURE # 4.6 HMX CASTER ASSEMBLY

4.13

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.6

301830-000

Caster Assembly, HMX

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

UNIT

4.14

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

4.15

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT

8 INCH BATTERY COMPARTMENT 4.7

4.7 4.7 4.7 4.7 4.7

2 3 4 5 6

4.7

303725-000

Door, right side battery (With NO Load Backrest) 25189-02 Bearing 25204-08 Roller, battery 25203-10 Shaft, battery ------------------- Frame 303725-001 Door, left side battery (With NO Load Backrest) ------------------- Frame

1 8 4 4 1 1 1

13 INCH BATTERY COMPARTMENT 4.7

4.7 4.7 4.7 4.7 4.7

2 3 4 5 6

4.7

303724-000

Door, right side battery (With NO Load Backrest) 25189-02 Bearing 25204-09 Roller, battery 25203-09 Shaft, battery ------------------- Frame 303724-001 Door, left side battery (With NO Load Backrest) ------------------- Frame

1 8 4 4 1 1 1

Battery Compartment Doors

May 1995

Return

4.16

FIGURE # 4.8 PALLET ENTRY ROLLERS

SEE LIFT FRAME ASSEMBLY

4.17

Return

May 1995

FIG. #

ITEM # PART #

4.8 4.8 4.8 4.8 4.8 4.8 4.8

May 1995

Return

1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNIT

Standard Ext nose

4.18

FIGURE # 4.9 REMOVABLE LOAD BACKREST

4.19

Return

May 1995

FIG. #

ITEM # PART #

4.9 4.9 4.9

May 1995

Return

1 1 1

301792-000 301792-001 301792-002

NAME Backrest, 48 inch load Backrest, 60 inch load Backrest, 72 inch load

# FOR ASSY.

UNIT

1 1 1

48 inch 60 inch 72 inch

4.20

FIGURE # 4.10 SHIELDS AND GUARDS

4.21

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Pad, foot Platform, HMX Isolator, front Door Plate, latch Latch Screw, locking Pocket, manual Plate Console Screw, thread form Fastener, tree Pad, foot Screw, socket Filler Bumper, door Screw, cap Nut

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4 2

May 1995

Return

301831-000 301692-000 302057-000 301749-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301967-000 301831-001 301955-016 301811-001 302069-000 301652-025 301960-008

UNIT HMX

4.22

FIGURE # 4.11 TILTING PACKAGE GUARD ASSEMBLY

4.23

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 48 inch 60 inch

4.11 4.11

* *

302769-000 302769-001

Load backrest, 48 inch Load backrest, 60 inch

1 1

4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

303703-050 302768-000 302768-001 302770-080 302774-016 301960-016 302766-000 302766-002 302777-000 302765-000 302765-002 303702-004 302761-000 303701-000 302773-012 302765-001 302765-003 302766-001 302766-003

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

May 1995

Return

48 inch 60 inch

48 inch 60 inch 48 inch 60 inch

4.24

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

May 1995

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

May 1995

Return

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

NAME

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART # FIG. gives # # and figure numbers PART #on which they FIG # This Numerical Index part ITEM numbers are listed. ITEM Item # numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 101216 109630 109630 109631 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11020-46 11020-46 11020-46 11030-05 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11072-14 11073-34 11073-34 11077-04 11077-04 11160-09 11160-11 11160-11 11160-11 11160-14 11205-23 11205-25 11205-25 11205-26 11205-27 11261-11 11261-11

1.2 1.3 1.3 1.2 1.3 1.2 4.2 4.8 4.2 4.6 4.2 4.1 4.5 1.1 2.4 2.9 2.13 4.3 1.4 1.4 2.9 2.13 2.4 1.2 1.3 4.2 4.6 4.6 4.2 4.1 4.2 4.6 4.1 4.1 1.1 4.2 4.6 1.1 1.4 1.3 1.2

5 5 8 8 4 4 10 2 16 16 24 6 5 25 20 20 20 3 19 22 17 17 17 29 30 8 9 2 2 17 17 6 7 25 18 25 14 21 20 29 28

11695-05 11805-12 11805-12 11844-02 11854-02 11880-09 11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 11936-17 119697 119697 13281-02 13928-00 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 15677-10 15677-10 15677-14 200025 200076 200077

1.4 4.2 4.6 1.4 4.2 2.12 2.8 2.13 2.3 2.9 2.4 1.4 1.4 4.2 4.6 1.3 1.2 1.1 3.4 2.3 2.8 2.12 2.3 4.6 4.2 2.12 2.8 2.3 2.4 2.13 2.9 2.8 2.3 2.12 2.12 2.3 2.8 3.3 10.1 2.5 2.5

9 7 8 1 11 15 15 6 15 6 6 12 17 6 7 23 22 5 16 19 19 19 26 15 23 16 16 16 7 7 7 31 30 4 20 20 20 6 6 1 2

JANUARY 1995 Return

99.1

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 20140-01 20140-01 201450 201489 201503 201512 20163-102 201962

2.14 2.5 2.5 2.5 2.5 2.14 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.14 2.5 2.14 2.5 1.4 1.4 1.4 1.4 1.4 2.14 2.5 2.14 2.14 2.14 2.5 2.14 2.5 2.14 2.5 2.14 2.5 2.4 2.9 2.13 3.4 3.4 3.4 3.4 2.12 2.14

2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 10 25 9 26 24 24 24 24 24 15 12 12 4 13 10 14 23 17 16 18 17 9 9 9 9 30 19 29 29 1

201963 201964 201966 201967 20208-00 20208-00 20208-00 20208-00 20208-00 20208-00 202154 202315 202324 202356 202393 202394 20323-00 20323-00 20323-00 20323-00 20323-00 20323-00 204239 204240 204241 20912-00 22226-03 22226-04 23006-00 23007-00 23008-00 23019-00 23296-00 23309-00 23309-01 23309-01 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25189-02 25203-09

2.14 2.14 2.14 2.14 2.4 2.13 2.12 2.9 2.3 2.8 10.1 3.4 3.4 2.17 3.4 3.4 2.8 2.9 2.3 2.4 2.12 2.13 2.14 2.14 2.5 2.13 3.4 3.4 1.4 1.4 1.4 1.4 0.1 2.4 2.13 2.9 2.13 2.4 2.9 2.13 2.9 2.4 4.7 4.7 4.7

3 5 11 16 5 5 14 5 14 14 1 11 8 9 12 20 14 5 14 5 14 5 8 7 2 30 38 38 13 21 28 2 * 8 8 8 19 19 19 33 2 2 2 2 4

99.2 Return

JANUARY 1995

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

25203-10 25204-08 25204-09 27006-00 27006-02 27012-01 27318-00 27325-01 27626-01 27626-02 27626-03 27692-00 27692-00 27692-01 27693-02 27704-04 27704-04 27704-04 27704-06 27796-00 27796-00 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 3001301-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000

4.7 4.7 4.7 4.1 4.1 4.8 2.13 2.13 4.3 4.3 4.3 2.13 2.9 2.4 2.13 2.4 2.9 2.13 2.13 4.6 4.2 4.2 4.2 4.2 4.6 4.2 4.6 4.2 4.6 10.1 10.1 4.2 10.1 1.4 1.4 1.4 1.4 1.4 1.4 2.18 2.18 2.18 2.18 2.18 2.18

4 3 3 10 10 3 31 2 1 1 1 11 11 11 34 29 29 29 39 1 1 5 14 21 13 9 10 3 3 2 3 22 4 29 30 31 32 34 33 4 12 6 7 14 11

JANUARY 1995 Return

PART #

FIG #

ITEM #

300431-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-015 300947-016 300947-018 300947-019 300947-020 300947-021 300947-023 300947-024 300947-026 300947-027 300947-028 300947-030 300947-031 300947-042 300947-065 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301314-000

2.18 2.18 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.2 4.6 4.2 4.6 4.2 4.2 2.13

5 9 5 18 6 7 8 9 10 19 25 23 20 21 25 15 27 14 21 13 23 4 2 2 22 26 32 39 37 34 6 1 17 24 36 18 10 4 18 5 19 11 12 13 2 99.3

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301599-000 301604-000 301604-001 301605-000 301606-000 301607-000 301608-000 301608-001 301608-002 301608-003 301608-004 301608-005 301621-000 301634-000 301634-001 301652-016 301652-030 301653-020 301654-012 301654-024 301692-000 301717-000 301717-000 301718-000 301718-000

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.8 2.12 1.4 1.4 10.1 10.1 10.1 4.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 4.1 4.1 4.1 4.10 1.4 1.4 1.4 4.10 1.2 1.3 1.2 1.3

1 2 3 12 14 15 16 22 24 26 27 28 13 26 26 11 15 * * * 18 29 8 13 11 27 21 21 21 21 21 21 28 1 1 33 7 16 14 26 2 7 7 10 10

99.4 Return

PART #

FIG #

ITEM #

301719-000 301720-000 301721-000 301723-000 301723-000 301724-000 301724-000 301728-000 301728-000 301729-000 301729-000 301730-000 301730-002 301732-000 301732-003 301733-000 301733-003 301736-000 301736-001 301736-002 301737-000 301740-000 301740-001 301741-000 301742-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301778-000 301778-000 301779-000 301779-000 301780-000 301780-000 301781-000 301781-000

1.2 1.2 1.2 1.2 1.3 1.2 1.3 1.3 1.2 1.2 1.3 4.1 4.1 4.1 4.1 4.1 4.1 4.4 4.4 4.4 4.4 4.1 1.1 2.5 4.5 4.1 4.5 4.10 1.1 1.4 1.1 1.1 1.1 1.1 1.2 1.2 1.3 1.2 1.3 1.3 1.2 1.3 1.2 1.2 1.3

13 42 18 34 35 38 39 31 30 23 24 16 16 14 26 14 26 4 5 13 12 2 16 K 6 4 3 4 13 36 6 3 24 26 43 14 47 12 46 11 11 9 9 15 12 JANUARY 1995

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301784-000 301788-000 301789-000 301792-000 301792-001 301794-000 301794-001 301798-000 301802-000 301810-000 301811-000 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301824-000 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301831-000 301831-001 301833-000 301833-000 301835-000 301844-000 301851-000

3.3 4.5 4.5 4.9 4.9 4.1 4.1 1.4 4.10 4.1 4.10 3.4 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 3.4 2.17 2.17 1.2 1.3 1.3 1.2 1.2 1.3 2.4 2.12 2.16 2.8 2.13 2.3 2.9 3.3 4.10 4.10 4.10 1.2 1.3 3.3 4.10 4.4

16 11 10 1 1 12 12 37 6 5 15 7 3 5 1 2 4 6 7 8 7 3 5 27 28 26 25 2 2 15 28 2 29 15 28 15 7 11 1 13 26 27 8 10 8

JANUARY 1995 Return

PART #

FIG #

ITEM #

301854-000 301860-000 301875-000 301880-000 301881-000 301882-000 301885-000 301887-000 301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301891-000 301891-001 301891-001 301914-000 301917-000 301917-000 301917-000 301920-000 301921-012 301921-012 301921-012 301922-014 301922-014 301922-014 301922-020 301922-020 301922-020 301922-020 301922-020 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301950-022 301951-010 301951-010 301951-010 301951-016

1.1 1.4 4.4 4.4 4.4 4.10 1.1 1.4 2.9 2.13 2.4 2.3 2.12 2.8 2.4 2.9 2.13 3.3 1.3 1.2 4.4 1.4 1.3 4.4 1.2 2.8 2.12 2.3 2.8 2.12 1.1 1.2 2.3 1.2 1.4 1.4 1.1 1.1 1.4 1.2 1.3 2.9 2.13 2.4 2.4

2 6 10 1 11 9 15 13 4 4 4 24 24 24 3 3 3 K 37 36 3 38 34 2 33 2 2 2 22 22 27 16 22 44 4 35 20 17 8 24 25 21 21 21 22 99.5

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301951-016 301951-016 301951-016 301952-016 301952-035 301952-040 301952-040 301952-040 301954-025 301954-025 301954-035 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301955-050 301957-050 301957-100 301958-110 301960-004 301960-004 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-016

2.9 1.4 2.13 1.1 1.2 2.3 2.8 2.12 1.1 1.4 1.3 2.9 2.13 2.4 1.4 4.1 4.4 4.1 4.10 4.5 4.1 4.8 4.5 4.5 1.3 1.2 4.4 2.3 2.12 1.4 2.8 4.1 2.12 4.4 2.9 2.4 4.10 2.13 2.3 2.8 4.5 4.1 4.5 4.8 4.11

22 7 22 11 17 12 12 12 4 10 18 31 40 31 5 3 9 28 14 7 11 1 4 13 40 39 6 13 13 3 13 30 3 7 12 12 18 12 3 3 9 13 1 6 5

99.6 Return

PART #

FIG #

ITEM #

301960-020 301961-010 301961-010 301964-016 301964-032 301964-032 301964-032 301965-026 301965-026 301967-000 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000 302017-000 302023-000 302023-000 302035-000 302036-000 302039-000 302039-001 302040-000 302040-000 302041-000 302057-000 302058-000 302060-000 302061-000 302063-000 302064-004 302065-000 302066-001 302069-000 302080-000 302080-000 302093-000 302094-000 302095-000 302096-008 302098-000 302100-000 302101-000 302110-000

4.5 1.3 1.2 1.3 1.3 1.2 1.3 1.3 1.2 4.10 2.16 2.8 2.3 2.12 2.12 2.8 2.3 1.3 1.2 0.1 4.1 4.8 4.8 1.3 1.2 2.16 4.10 4.6 4.10 4.1 0.1 0.1 0.1 0.1 4.10 1.3 1.2 1.1 1.1 1.1 1.1 1.1 0.1 0.1 2.3

12 20 19 14 44 3 3 21 20 12 3 8 8 8 7 7 7 42 41 1 9 5 5 22 21 1 3 4 5 31 * * * 3 16 41 40 10 14 7 28 23 8 6 10 JANUARY 1995

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302129-000 302129-000 302130-000 302130-000 302130-001 302130-001 302153-000 302178-000 302178-001 302195-000 302195-001 302196-000 302196-001 302207-000 302207-001 302224-000 302231-000 302241-000 302246-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302290-000 302307-001 302308-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000 302351-000 302351-000 302351-000 302352-000

1.3 1.2 1.3 1.2 1.2 1.3 4.10 4.1 4.1 4.1 4.1 4.1 4.1 2.15 2.15 2.16 2.16 4.1 1.3 1.4 1.4 1.4 1.4 1.4 1.4 1.4 4.3 1.1 4.3 2.12 2.9 2.4 2.13 2.12 2.8 2.9 2.4 2.13 2.13 2.4 2.9 2.4 2.13 2.9 2.4

38 37 36 35 32 33 8 20 20 23 22 23 22 2 2 4 8 18 49 25 23 23 23 23 23 23 4 2 1 10 1 1 1 30 10 24 24 24 26 26 26 25 25 25 27

JANUARY 1995 Return

PART #

FIG #

ITEM #

302352-000 302352-000 302353-000 302354-000 302354-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012 302367-012 302367-012 302371-000 302372-000 302401-000 302402-000 302402-000 302402-000 302406-020 302406-020 302406-020 302406-020 302460-020 302515-000 302516-000 302517-000 302518-000 302523-000 302528-000 302572-000 302623-000 302623-001 302623-002 302623-003 302624-000 302624-000 302624-000 302652-025 302761-000 302765-000 302765-001 302765-002

2.9 2.13 2.13 2.9 2.4 2.13 2.18 2.18 2.18 2.18 2.18 2.18 2.4 2.13 2.9 1.4 1.4 0.1 2.9 2.13 2.4 2.12 2.8 3.3 1.1 2.3 2.19 2.19 2.19 2.19 0.1 1.1 1.1 4.3 4.3 4.3 4.3 2.12 2.8 2.3 4.10 4.11 4.11 4.11 4.11

27 27 32 23 23 23 13 10 1 3 2 8 28 28 28 18 18 7 32 42 32 36 30 3 8 29 4 11 17 17 9 9 12 * * * * 35 32 31 17 10 8 13 8 99.7

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302765-003 302766-000 302766-001 302766-002 302766-003 302768-000 302768-001 302769-000 302769-001 302770-080 302773-012 302774-016 302777-000 302831-000 302836-000 302839-020 302862-000 302863-000 302864-000 302872-000 302873-000 302940-000 302941-000 303096-000 303545-000 303546-000 303624-000 303701-000 303702-004 303703-050 303724-000 303724-001 303725-000 303725-001 303796-000 303797-000 303798-000 303993-000 303996-000 303997-000 304003-000 304005-000 304007-000 304011-000 304011-001

4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 3.4 3.4 1.3 2.9 2.4 1.4 4.11 4.11 4.11 4.7 4.7 4.7 4.7 3.3 3.4 3.4 2.12 2.3 2.8 2.12 2.8 2.3 2.4 2.9

13 6 14 6 14 2 2 * * 3 12 4 7 13 48 17 15 45 19 16 43 3 3 50 2 2 24 11 9 1 1 6 1 6 10 * * 6 6 6 1 1 1 10 10

99.8 Return

PART #

FIG #

ITEM #

304011-001 304012-000 304012-001 304012-002 304012-003 304019-000 304019-000 46490 46490 49260-00 49303-00 49303-03 49350-02 49354-02 49367-00 49367-01 49367-01 49506-02 49506-03 49521-00 49605-00 49606-00 49607-00 49607-00 49607-00 49656-01 49670-00 49709-10 49721-05 49771-01 49771-01 49771-01 49771-09 49852-01 49852-01 49852-01 49853-01 49853-01 49853-05 49854-03 49854-04 49854-04 49855-64 49855-65 49855-65

2.13 1.2 1.2 1.3 1.3 1.2 1.3 1.3 1.2 3.3 2.15 2.15 2.12 3.3 2.4 2.13 2.9 2.16 2.16 2.13 2.12 2.12 2.12 2.8 2.3 3.3 10.1 4.1 2.13 2.4 2.13 2.9 2.16 2.3 2.12 2.8 2.12 2.3 2.8 2.3 2.8 2.12 2.3 2.12 2.8

10 * * * * 1 1 6 6 4 1 1 32 5 10 10 10 7 6 35 34 33 31 28 32 2 5 32 41 18 18 18 5 * * * * * * * * * 11 11 11 JANUARY 1995

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49856-100 49856-100 49856-100 49856-101 49856-101 49856-101 49856-11 49856-11 49856-11 49856-110 49856-110 49856-110 49856-15 49856-15 49856-15 49856-66 49856-66 49856-66 49856-66 49856-67 49910-01 49910-01 49910-01 49929-02 49929-10 49929-10 49929-12 50000-15 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 50003-01 50003-01 50003-02 50003-02 50003-02 50003-02 50022-01 50022-01 50022-01

2.12 2.8 2.3 2.8 2.3 2.12 2.8 2.3 2.12 2.3 2.8 2.12 2.8 2.12 2.3 2.8 2.12 2.3 2.13 2.13 4.2 4.6 4.3 4.1 4.2 4.8 4.1 3.3 2.9 2.12 2.13 2.4 2.8 2.3 2.4 2.13 2.3 2.9 2.8 2.4 2.13 2.9 2.9 2.13 2.4

27 27 27 18 18 18 17 17 17 * * * 23 23 23 25 25 25 37 36 20 12 2 24 15 4 19 9 13 9 13 13 9 9 14 14 4 14 4 30 38 30 16 16 16

JANUARY 1995 Return

PART #

FIG #

ITEM #

52-00221-00 52-00224-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00327-00 52-05103-00 52-05103-00 52-05103-00

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.8 2.12 2.3

5 5 5 5 5 5 5 5 21 21 21

99.9

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302064-005 RMX/HMX ELECTRIC LOW LIFT PALLET TRUCK Effective Serial Number

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED JUNE 1995

Return

RMX/HMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

1 Return

May 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

ITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

May 1995 Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.7

4.15

4.6 4.2 2.16 2.14 2.5 1.2

4.13 4.5 2.25 2.21 2.7 1.3

0.1 1.5

0.1 1.9

2.12 2.3 2.8 2.15 2.13 2.4 2.9 2.10 2.1 2.6 2.11 2.2 2.7

2.17 2.3 2.11 2.23 2.19 2.5 2.13 2.15 2.1 2.9 2.16 2.2 2.10

4.1

4.4 1.1 3.4 3.1 3.2 3.3

4.9 1.1 3.5 3.1 3.2 3.3

A,B _______________________________________ Battery Rollers and Frame Assembly C _________________________________________ Caster Assembly, HMX Caster Assembly, RMX Spring Loaded Cold Storage Assembly, 12/24 Volt Contactor Assembly, 1A HMX 24 Volt Contactor Assembly, Forward & Rearward Control Handle Head Assembly D _________________________________________ Decals and Parts List Assembly Drive Wheel Assembly E _________________________________________ Electrical Assembly, HMX 24 Volt Electrical Assembly, RMX 12 Volt Electrical Assembly, RMX 24 Volt Electrical Lift Interrupt, 12/24 Volt Electrical Panel Assembly, HMX 24 Volt Electrical Panel Assembly, RMX 12 Volt Electrical Panel Assembly, RMX 24 Volt Electrical Schematic, HMX 24 Volt Electrical Schematic, RMX 12 Volt Electrical Schematic, RMX 24 Volt Electrical Schematic Symbols, HMX 24 Volt Electrical Schematic Symbols, RMX 12 Volt Electrical Schematic Symbols, RMX 24 Volt F _________________________________________ Frame Assembly G,H _______________________________________ Hand Rail Assembly, HMX Handle and Transmission Installation Hydraulic Pump and Motor Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System Assembly

3 Return

May 1995

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.3

4.7

2.18 2.19 2.17

2.29 2.31 2.27

99.1

4.8 2.20

4.17 2.33

4.9 4.7

4.19 4.13

4.10 10.1

4.21 10.1

4.11 4.5 1.4

4.23 4.11 1.7

1.3

1.5

I,J,K,L ________________________________ Load Wheel Assembly M ____________________________________ Motor Assembly, 12 Volt Drive RMX Motor Assembly, 24 Volt Drive RMX/HMX Motor Assembly, Pump 12/24 Volt N ____________________________________ Numerical Index O,P___________________________________ Pallet Entry Rollers Power Connector Assembly Q,R___________________________________ Removable Load Backrest Rollers, Pallet Entry S_____________________________________ Shield and Guards Special Tools and Lubrications T_____________________________________ Tilting Package Guard Assembly Torsion Rod Assembly, HMX Caster Transmission Assembly U,V,W,X,Y,Z ____________________________ Walk Along Knob Control Handle Head Assembly

May 1995 Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

May 1995

FIG. #

ITEM # PART #

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 5 5 5 5 5 5 5 5 5 6 7 8 9 10 * * * *

May 1995

Return

302035-000 NA 302066-001 NA 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 303575-000 302101-000 302401-000 302100-000 302523-000 302063-002 23296-00 302064-005 302065-000

NAME

Decal, WARNING Decal, HMX data plate Decal, BT PRIME-MOVER logo Decal, RMX data plate Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green BT PRIME-MOVER Spray, graphite green BT PRIME-MOVER Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Paint, black semi gloss Spray, black semi gloss Decal, NO STEP Decal, RMX Decal, NO RIDING (RMX ONLY) Decal, HMX Decal, WARNING COAST (HMX ONLY) Manual, RMX/HMX OPERATOR'S Cord, manual Manual, RMX/HMX PARTS Manual, RMX/HMX SERVICE

# FOR ASSY. 1 1 2 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1 1 1 1 1

UNIT

RMX HMX

0.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

May 1995

FIG. #

ITEM # PART #

1.1

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

May 1995

Return

NAME

------------------ Control handle head assembly (See Fig.# 1.2-1.3) 302290-000 Plug, RMX 301854-000 Control, coast HMX 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin, coast control 302095-000 Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing 302093-000 Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle 302094-000 Cap, straight 301885-000 Pin, brake pivot 301740-001 Screw, set 301946-001 Seal, small felt 11205-23 Bearing, small ------------------ Frame, carrier (See Fig.# 4.1) 301946-000 Seal, large felt 11205-26 Bearing ------------------ Transmission assembly (See Fig.# 1.4) 302098-000 Guide, wire 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-020 Screw, flat head socket 302096-008 Washer, finishing

# FOR ASSY.

UNIT

1 1 1 1 6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

RMX HMX

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT twist thumb

1.2 1.2

* *

304012-000 304012-001

Handle With twist grip assembly Handle thumb control assembly

1 1

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

304019-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301778-000 301719-000 301777-000 301781-000 301922-020 301954-035 301721-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302023-000 301720-000 301776-000 301922-100

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Pin Grip, twist Bushing Block Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, Cold Storage (See Fig.# 2.16) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Grip, fixed Washer Screw, flat head

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2

May 1995

Return

twist twist twist twist twist twist

thumb thumb thumb 1.4

FIGURE # 1.3 WALK ALONG KNOB CONTROL HANDLE HEAD ASSEMBLY

1.5

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT twist thumb

1.3 1.3

* *

304012-002 304012-003

Handle With twist grip assembly Handle thunb control assembly

1 1

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

304019-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 302872-000 302839-020 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302023-000 302873-000 301964-032 302863-000 301778-000 301778-000 302836-000 302246-000 303096-000

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, Cold Storage (See Fig.# 2.16) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Knob assembly Pin, roll Grip, twist Pin Pin Shaft Ring, retainer Knob

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2 2 2 1 1 1

May 1995

Return

thumb thumb thumb thumb thumb

twist twist twist twist thumb

1.6

FIGURE # 1.4 TRANSMISSION ASSEMBLY

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.7

Return

January 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT RMX HMX

1.4 1.4

* *

301633-001 301633-000

Transmission assembly, RMX Transmission assembly, HMX

1 1

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-025 301580-000 11890-09 23006-00 301887-000 301654-012 301581-000 301653-020 11897-05 302372-000 302371-000 11030-21 11205-27 23007-00 11039-31 23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000 301945-006 301754-000 301954-025 301798-000 301920-000

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Case, gear Pin, dowel Gear, RMX pinion Gear, HMX pinion Nut, flanged (Torque 35 ft./lbs.) Cover, gear case Plug, pipe Washer, sealing Gear set, RMX Gear set, HMX Bearing, ball Bearing Ring Seal Brake assembly Cam Plate Lever Clip Spring Shoe Retainer Linkage, brake Screw, socket head (Torque 14 ft./lbs.) Rod, push Spring

2 1 1 1 1 1 1 1 2 13 1 2 1 1 2 1 2 1 1 1 2 2 1 1 1 1 1 1 1 2 2 1 1 2 1 1

January 1995

Return

RMX HMX

1.8

FIGURE # 1.5 DRIVE WHEEL ASSEMBLY

1.9

Return

May 1995

FIG. # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

ITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

May 1995

Return

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

NAME Nut, axle Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber drive Wheel, Crowned Urethane drive Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber drive Tire, Crowned Urethane drive Wheel, drive

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.10

RMX 12 VOLT ELECTRICAL SCHEMATIC

FIGURE # 2.1 RMX 12 VOLT ELECTRICAL SCHEMATIC

2.1

Return

November 1994

FIGURE # 2.2 RMX 12 VOLT ELECTRICAL SCHEMATIC SYMBOLS

November 1994

Return

2.2

FIGURE # 2.3 RMX 12 VOLT ELECTRICAL ASSEMBLY

2.3

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel assembly (See Fig.# 2.4) Screw, socket flat head Nut Screw, lock Pump/motor assembly, lift (See Fig.# 3.4) Harness Switch, emergency disconnect Switch, key Lockwasher Motor, drive (See Fig.# 2.18) Connector assembly (See Fig.# 2.20) Screw, locking Nut Switch, interlock Switch, interlock (Cold Storage) Screw, round head Nut, twin Cable assembly Cable assembly Nut, clip Clamp Sleeve (3 foot) Screw, socket flat head Cable assembly Breaker, circuit Cable assembly Plug, hole Cable assembly Screw, form fit Screw, flat head Clamp Extension, terminal Plug, diode

1 4 2 1 1 1 1 1 2 1 1 2 1 1 1 Cold Storage 2 1 1 1 1 1 As Req'd. 1 3 1 1 1 1 2 3 1 1 2

May 1995

Return

-----------------301922-014 301960-008 50003-01 -----------------303996-000 302017-000 302016-000 50001-11 ----------------------------------301952-040 301960-006 20208-00 20323-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-020 49856-15 301890-000 49856-66 14915-01 49856-100 301826-016 302406-020 15677-04 302624-000 49607-00

UNIT

2.4

FIGURE # 2.4 RMX 12 VOLT ELECTRICAL PANEL ASSEMBLY

2.5

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.4

304007-000

Panel assembly, RMX 12 Volt electrical

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

302341-000 23456-03 303546-000 301891-000 301889-000 20208-00 20323-00 11880-09 14986-03 23309-00 20140-01 49367-00 304011-000 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 50003-02 301954-035 302402-000

Panel Controller, 12 volt Controller, 12 volt remanufactured Contactor, 12 volt Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, machine Nut, twin Horn, 12 volt Breaker, power Relay Relay (Cold Storage) Contactor, F & R 12 volt (See Fig.# 2.5) Nut Lockwasher Screw Screw, thread form Screw Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw Suppressor Screw, cap Screw, socket head Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 2 1 1 1 3 3 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 6 2 1 1 1

May 1995

Return

UNIT

Cold Storage

2.6

FIGURE # 2.5 FORWARD & REARWARD CONTACTOR ASSEMBLY

2.7

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 12 volt 24 volt

2.5 2.5

* *

27692-01 27692-00

Forward/rearward contactor assy, 12 Volt Forward/rearward contactor assy, 24 Volt

1 1

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 301741-000

Base, magnet Coil, 12 volt Coil, 24 volt Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Kit, contactor tip (contains items marked with "K")

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

May 1995

Return

12 volt 24 volt

2.8

RMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE # 2.6 RMX 24 VOLT ELECTRICAL SCHEMATIC

2.9

Return

November 1994

FIGURE # 2.7 RMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

November 1994

Return

2.10

FIGURE # 2.8 RMX 24 VOLT ELECTRICAL ASSEMBLY

2.11

Return

May 1995

FIG. #

ITEM # PART #

NAME

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel assembly, RMX (See Fig.# 2.9) 1 Screw, socket flat head 4 Nut 2 Screw, locking 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 2 Motor, drive (See Fig.# 2.19) 1 Connector assembly (See Fig.# 2.20) 1 Screw, locking 2 Nut 2 Switch, interlock 1 Switch, interlock (Cold Storage) 1 Cold Storage Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (3 foot) As Req'd. Screw, socket flat head 1 Cable assembly 3 Breaker, circuit 1 Cable assembly 1 Display, gauge 1 Cable assembly 1 Plug, diode 2 Screw, thread form 2 Screw, flat head 3 Clamp 1 Extension, terminal 1

May 1995

Return

-----------------301922-014 301960-008 50003-02 -----------------303997-000 302017-000 302016-000 50001-11 ----------------------------------301952-040 301960-006 20208-00 20323-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-020 49856-15 301890-000 49856-66 301445-001 49856-100 49607-00 301826-016 302406-020 15677-04 302624-000

# FOR ASSY.

UNIT

2.12

FIGURE # 2.9 RMX 24 VOLT ELECTRICAL PANEL ASSEMBLY

2.13

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 24 Volt

2.9

304005-000

Panel assembly, RMX 24 Volt Electrical

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

302341-000 23456-02 303545-000 301891-001 301889-000 20208-00 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 304011-001 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 50003-02 301954-035 302402-000

Panel Controller, 24 volt Controller, 24 volt remanufactured Contactor, 24 volt Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, round head Nut, twin Horn, 24 volt Breaker, power Relay Relay (Cold Storage) Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw Screw, thread form Screw Lockwasher Male, tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Screw Screw, socket head Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 2 2 1 1 1

May 1995

Return

Cold Storage

2.14

HMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE # 2.10 HMX 24 VOLT ELECTRICAL SCHEMATIC

2.15

Return

June 1995

FIGURE # 2.11 HMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

June 1995

Return

2.16

FIGURE # 2.12 HMX 24 VOLT ELECTRICAL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN PANEL ASSEMBLY AND FRAME.

2.17

Return

May 1995

FIG. #

ITEM # PART #

NAME

2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

Panel assembly, HMX (See Fig.# 2.13) 1 Screw, socket flat head 4 Nut 1 Clamp 1 Pump/motor assembly, lift (See Fig.# 3.4) 1 Harness 1 Switch, emergency disconnect 1 Switch, key 1 Lockwasher 1 Motor, drive (See Fig.# 2.19) 1 Connector assembly (See Fig.# 2.20) 1 Screw, locking 2 Nut 1 Switch, brake interlock 1 Switch, brake interlock (Cold Storage) 1 Cold Storage Screw, round head 2 Nut, twin 1 Cable assembly 1 Cable assembly 1 Nut, clip 1 Clamp 1 Sleeve (3 foot) As Req'd. Screw, socket flat head 1 Cable assembly 3 Breaker, circuit 1 Cable assembly 1 Display, gauge 1 Cable assembly 1 Screw, thread form 2 Jumper 1 Harness, Rider bar 1 Plug, diode 5 Resistor 2 Suppressor 3 Filter, horn 1 Extension, terminal 1 Screw, flat head 3

May 1995

Return

-----------------301922-014 301960-008 15677-04 -----------------303993-000 302017-000 302016-000 50001-11 ----------------------------------301952-040 301960-006 20208-00 20323-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-020 49856-15 301890-000 49856-66 301445-001 49856-100 301826-016 20163-102 302343-000 49607-00 49350-02 49606-00 49605-00 302624-000 302406-020

# FOR ASSY.

UNIT

2.18

FIGURE # 2.13 HMX 24 VOLT ELECTRICAL PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.19

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 24 VOLT

2.13

304003-000

Panel assembly, HMX 24 Volt Elecrical

2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13 2.13

1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

302341-001 27325-01 301314-000 301891-001 301889-000 20208-00 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 304011-001 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 -----------------49521-00 49856-67 49856-66 50003-02 27704-06 301954-035 49721-05 302402-000

Panel Controller, 24 volt Controller, 24 volt remanufactured Contactor Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, machine Nut, twin Horn, 24 volt Breaker, power Relay Relay (Cold Storage) Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, 24 volt field weakening Contactor, field weakening Contactor, 1A (See Fig.# 2.14) Delay, 1 second time Cable Cable Screw, cap Suppressor, 1A Screw, socket head Screw, cap Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 2 1 1 2 1 1 1 4 8 6 2 6 6 6 1 1 17 2 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1 1 1 1

May 1995

Return

Cold Storage

2.20

FIGURE # 2.14 HMX 24 VOLT 1A CONTACTOR ASSEMBLY

2.21

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 24 VOLT

2.14

27693-00

Contactor assembly, HMX 24 Volt 1A

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

May 1995

Return

24 VOLT

2.22

FIGURE # 2.15 12/24 VOLT ELECTRICAL LIFT INTERRUPT

NOT AVAILABLE FOR HMX-50 TRUCKS

CONNECT TO WIRING HARNESS

2.23

Return

June 1995

FIG. # 2.15 2.15 2.15 2.15

ITEM # PART # 1 1 2 2

June 1995

Return

49303-03 49303-00 302207-000 302207-001

NAME Display, BDI/Hourmeter lift interrupt Display, BDI/Hourmeter lift interrupt Harness, 12 volt wire Harness, 24 volt wire

# FOR ASSY.

UNIT

1 1 1 1

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.24

FIGURE # 2.16 COLD STORAGE ASSEMBLY

NOT AVAILABLE FOR HMX-50 TRUCKS

2.25

Return

May 1995

FIG. # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

ITEM # PART # 1 2 3 4 5 6 7 8

May 1995

Return

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 49506-02 302231-000

NAME

# FOR ASSY.

Plate Screw, thead forming Thermostat Bracket, heater Tab wire, male Heater, 24 volt Heater, 12 volt Harness, heater

1 2 1 1 4 or 6 2 or 3 2 2

UNIT

24 VOLT 12 VOLT

2.26

FIGURE # 2.17 PUMP MOTOR ASSEMBLY

2.27

Return

May 1995

FIG. #

ITEM # PART #

NAME

2.17 2.17

* *

301821-000 301822-000

Pump Motor Assembly, 12 VOLT Pump Motor Assembly, 24 VOLT

2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

1 2 3 3 4 5 5 6 7 8 9

301821-003 301821-004 301821-001 301822-001 301821-005 301821-002 301822-002 301821-006 301821-007 301821-008 202356

May 1995

Return

# FOR ASSY.

UNIT

1 1

12 VOLT 24 VOLT

1 1 1 1 1 1 1 1 1 set 1 1 set

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.28

FIGURE # 2.18 RMX 12 VOLT DRIVE MOTOR ASSEMBLY

2.29

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 12 VOLT

2.18

302110-000

Drive Motor Assembly, RMX 12 VOLT

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

May 1995

Return

2.30

FIGURE # 2.19 RMX/HMX 24 VOLT DRIVE MOTOR ASSEMBLY

2.31

Return

June 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT RMX HMX

2.19 2.19

* *

302346-000 302308-000

Drive Motor Assembly, RMX 24 VOLT Drive Motor Assembly, HMX 24 VOLT

1 1

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 1 2 2 2 1 1 1 1 1 1 4 1

June 1995

Return

RMX HMX

2.32

FIGURE # 2.20 POWER CONNECTOR ASSEMBLY

2.33

Return

May 1995

FIG. # 2.20 2.20 2.20 2.20 2.20 2.20 2.20

ITEM # PART # 1 1 1 1 2 3 4

May 1995

Return

49854-01 49854-03 49854-04 49854-08 49852-01 49853-01 49856-110

NAME Connector, GRAY Connector, YELLOW Connector, RED Connector, BLUE Connector, tip Bushing Cable, 23"

# FOR ASSY. 1 1 1 1 2 2 2

UNIT GRAY YELLOW RED BLUE

2.34

FIGURE # 3.1 LIFT HYDRAULIC SCHEMATIC

NOTE: 5000# 6500# 8000#

3.1

Return

2400PSI 2800PSI 3100PSI

June 1995

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED)

CYLINDER (SINGLE ACTING)

CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

June 1995

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

May 1995

FIG. #

ITEM # PART #

3.3 3.3 3.3

1 1 2

303958-000 303958-001 -----------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

3 4 5 6 7 8 9 10 11 12 13K 14 15K 16K 17 18 K

49656-01 302406-020 49260-00 49354-02 15677-14 301826-016 301835-000 50000-15 303796-000 301606-000 NSS 301605-000 NSS NSS 49656-01 301784-000 301914-000

# FOR ASSY. 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNIT 12 VOLT 24 VOLT

8000 lbs. only 8000 lbs. only 8000 lbs. only 8000 lbs. only

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

May 1995

Return

3.4

FIGURE # 3.4 HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 12 VOLT 24 VOLT

3.4 3.4

* *

303797-000 303798-000

Pump and motor assembly, 12 VOLT Pump and motor assembly, 24 VOLT

1 1

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 34 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1

May 1995

Return

12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

3.6

FIGURE # 4.1 FRAME ASSEMBLY

HMX-50 does not have Cold Storage 4.1

Return

May 1995

FIG. # 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

ITEM # PART # 1 1 1 1 2 2 3 4 5 6 7 8 9 10 11 11 12 12 13 13 14 15 15 15 16 17 17 17 18 18 19 19 19 20 21 21 22 22 23 24 25 25 26 27 28 29 30 31 32 33 34

May 1995

Return

301634-000 301634-001 301634-002 301634-003 301740-000 301740-000 301954-060 301747-000 301810-000 11020-40 11160-11 301604-001 302036-000 301956-035 27006-00 27006-02 301794-000 301794-001 301732-000 301733-000 See Page# 4.3 301730-001 301730-000 301730-002 11160-09 301868-001 301599-000 302241-000 49929-03 49929-12 301996-000 302178-000 302178-001 See Page# 4.3 302195-001 302196-001 302195-000 302196-000 49929-02 11160-14 301732-003 301733-003 301607-000 301955-016 301604-000 301960-008 302061-000 49709-10 301652-016 49929-01 301996-002

NAME

# FOR ASSY.

Frame, HMX carrier 27" wide Frame, HMX carrier 22" wide Frame, HMX-50 carrier 27" wide Frame, HMX-50 carrier 26" wide Screw, set (HMX-50 ONLY) Screw, set Screw, socket head HMX Isolator Bushing, iron Bearing, plain Fitting, grease Link, upper Spacer Screw, cap Shim, .12" Shim, .25" Frame, RMX carrier 27" wide Frame, RMX carrier 22" wide Pin Pin (COLD STORAGE) Frame, lift (State Model & Serial Number) Pin, axle (HMX-50 ONLY) Pin, axle Pin, axle (COLD STORAGE) Fitting, grease Fork, wheel (HMX-50 ONLY) Fork, wheel Fork, wheel (WITH 84"/93" LONG FORK) Bushing, iron (HMX-50 ONLY) Bushing, iron Pin (HMX-50 ONLY) Pin Pin (COLD STORAGE) Rod, pull Pin, lower link Pin, lower link (COLD STORAGE) Pin, lower link Pin, lower link (COLD STORAGE) Bushing, iron Fitting, grease Pin Pin (COLD STORAGE) Link, lower Screw, socket lock Link, upper Nut Bracket, harness Clamp Screw, cap Bushing, iron (HMX-50 ONLY) Pin, wheel fork pivet (HMX-50 ONLY)

1 1 1 1 8 14 2 2 12 2 17 1 2 8 As Req'd. As Req'd. 1 1 4 4 1 2 2 2 2 2 2 2 4 4 2 2 2 2 2 2 2 2 8 8 2 2 4 3 1 1 1 1 1 4 2

UNIT 27" Wide 22" Wide HMX-50 HMX-50 HMX-50

.12" .25" 27" Wide 22" Wide Cold Storage HMX-50 Cold Storage HMX-50

HMX-50 HMX-50 Cold Storage

Cold Storage Cold Storage

Cold Storage

HMX-50 HMX-50

4.2

PULL RODS AND FRAME ASSEMBLY 8.1" x 31¾" Battery Box

8.1" x 31¾" Battery Box PULL ROD

13.3" x 31¾" Battery Box

13.3" x 31¾" Battery Box PULL ROD

ITEM # 14

ITEM # 20

ITEM # 14

ITEM # 20

FORK WIDTH

FORK LENGTH

22"

36"

303728-004

301608-006

303727-004

301608-000

22"

42"

303728-005

301608-007

303727-005

301608-001

22"

48"

303728-006

301608-008

303727-006

301608-002

22"

60"

304317-003

301608-018

304318-003

301608-020

22"

72"

304317-004

301608-019

304318-004

301608-021

22"

96"

303728-007

301608-009

303727-007

301608-003

22"

1150mm

303728-012

301608-010

303727-012

301608-004

23"

84"

303728-010

301608-011

303727-010

301608-005

23"

93"

303728-011

301608-011

303727-011

301608-005

23"

96"

304317-005

301608-011

304318-005

301608-005

27"

36"

303728-000

301608-006

303727-000

301608-000

27"

42"

303728-001

301608-007

303727-001

301608-001

27"

48"

303728-002

301608-008

303727-002

301608-002

27"

60"

304317-000

301608-018

304318-000

301608-020

27"

72"

304317-001

301608-019

304318-001

301608-021

27"

96"

303728-003

301608-009

303727-003

301608-003

28"

84"

303728-008

301608-011

303727-008

301608-005

28"

93"

303728-009

301608-011

303727-009

301608-005

28"

96"

304317-002

301608-011

304318-002

301608-005

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY

4.3

Return

13.3" x 31¾" Battery Box

13.3" x 31¾" Battery Box PULL ROD

ITEM # 14

ITEM # 20

FORK WIDTH

FORK LENGTH

26"

48"

303946-001

303953-000

27"

48"

303946-000

303953-000

May 1995

Return

4.4

FIGURE # 4.2 RMX SPRING LOADED CASTER ASSEMBLY

4.5

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT RMX only

4.2

304345-000

Caster Assembly, RMX Spring Loaded

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

27796-02 304349-000 27810-00 301296-000 27804-00 11936-17 304348-000 11073-34 27809-00 11009-05 11854-02 301299-000 301300-000 27807-00 49929-10 11016-27 11160-11 301297-000 301298-000 49910-01 27808-00 301301-000 14935-01 11017-04 11205-29

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

May 1995

Return

4.6

FIGURE # 4.3 LOAD WHEEL ASSEMBLY

4.7

Return

May 1995

LOAD WHEEL ASSEMBLY RMX-50

RMX-50 RMX-65

HMX-50

RMX-50

RMX-65

HMX-65

RMX/HMX-80 RMX/HMX-80

URETHANE URETHANE URETHANE VULKOLLAN URETHANE 302623-000

23109-00

302623-002 302623-001 302623-003

Load wheel Assy.

27626-01

23041-00

27626-02

302307-001

27626-03

Wheel load (1)

49910-01

Bearing, seal (2)

---------------- ---------------- ----------------

11030-05

Bearing, No Seal (2)

---------------- ---------------- 302287-000 302287-000 302287-000

May 1995

Return

Guard, string (2)

4.8

FIGURE # 4.4 HMX HAND RAIL ASSEMBLY

4.9

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT HMX only

4.4

301907-000

Hand rail assembly, HMX

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1 2 3 4 5 6 7 8 9 10 11 12 13

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

1 6 8 1 1 2 2 1 2 1 1 1 1

May 1995

Return

Lift Lower

Horn High Speed

4.10

FIGURE # 4.5 HMX CASTER TORSION ROD ASSEMBLY

4.11

Return

May 1995

FIG. #

ITEM # PART #

NAME

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.6) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

May 1995

Return

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

# FOR ASSY.

UNIT

4 1 2 4 2 1 8 2 8 2 2 2 2

4.12

FIGURE # 4.6 HMX CASTER ASSEMBLY

4.13

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.6

301830-000

Caster Assembly, HMX

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

UNIT

4.14

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

NOT AVAILABLE FOR HMX-50 TRUCKS

4.15

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT

8 INCH BATTERY COMPARTMENT 4.7

4.7 4.7 4.7 4.7 4.7

2 3 4 5 6

4.7

303725-000

1 8 4 4 1 1 1

13 INCH BATTERY COMPARTMENT 4.7

4.7 4.7 4.7 4.7 4.7

2 3 4 5 6

4.7

303724-000

1 8 4 4 1 1 1

Battery Compartment Doors

May 1995

Return

4.16

FIGURE # 4.8 PALLET ENTRY ROLLERS

NOT AVAILABLE FOR HMX-50 TRUCKS SEE LIFT FRAME ASSEMBLY

4.17

Return

May 1995

FIG. #

ITEM # PART #

4.8 4.8 4.8 4.8 4.8 4.8 4.8

May 1995

Return

1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNIT

Standard Ext nose

4.18

FIGURE # 4.9 REMOVABLE LOAD BACKREST

4.19

Return

May 1995

FIG. #

ITEM # PART #

4.9 4.9 4.9

May 1995

Return

1 1 1

301792-000 301792-001 301792-002

NAME Backrest, 48 inch load Backrest, 60 inch load Backrest, 72 inch load

# FOR ASSY.

UNIT

1 1 1

48 inch 60 inch 72 inch

4.20

FIGURE # 4.10 SHIELDS AND GUARDS

4.21

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4 2

May 1995

Return

301831-000 301692-000 302057-000 301749-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301967-000 301831-001 301955-016 301811-001 302069-000 301652-025 301960-008

UNIT HMX

4.22

FIGURE # 4.11 TILTING PACKAGE GUARD ASSEMBLY

NOT AVAILABLE FOR HMX-50 TRUCKS

4.23

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNIT 48 inch 60 inch

4.11 4.11

* *

302769-000 302769-001

Load backrest, 48 inch Load backrest, 60 inch

1 1

4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

May 1995

Return

48 inch 60 inch

48 inch 60 inch 48 inch 60 inch

4.24

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

May 1995

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

ITEM # PART # 1 2 3 4 5 6 * * *

May 1995

Return

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

NAME

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 101216 109631 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11020-46 11020-46 11020-46 11030-05 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11072-14 11073-34 11073-34 11160-09 11160-11 11160-11 11160-11 11160-14 11205-23 11205-26 11205-27 11205-29 11205-29 11261-11 11261-11 11695-05 11844-02 11854-02 11880-09

1.3 1.2 1.3 1.2 4.2 4.8 4.2 4.6 4.2 4.1 4.5 1.1 2.4 2.9 2.13 4.3 1.4 1.4 2.9 2.13 2.4 1.3 1.2 4.2 4.6 4.1 4.2 4.1 4.6 4.1 1.1 1.1 1.4 4.6 4.2 1.3 1.2 1.4 1.4 4.2 2.13

5 5 4 4 10 2 16 16 24 6 5 25 20 20 20 3 19 22 17 17 17 30 29 8 9 16 17 7 6 24 18 21 20 14 25 29 28 9 1 11 6

11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 11936-17 119697 119697 13281-02 13928-00 140176 140176 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 15677-10 15677-10 15677-14 200025 200076 200077 200077 200078 200079 200080

2.4 2.3 2.9 2.12 2.8 1.4 1.4 4.2 4.6 1.2 1.3 1.1 3.4 1.3 1.2 2.12 2.8 2.3 2.3 4.6 4.2 2.9 2.12 2.3 2.13 2.4 2.8 2.8 2.3 2.12 2.8 2.12 2.3 3.3 10.1 2.5 2.14 2.5 2.5 2.5 2.5

6 15 6 15 15 12 17 6 7 22 23 5 16 8 8 19 19 19 26 15 23 7 16 16 7 7 16 31 30 4 20 20 20 7 6 1 2 2 3 4 5

JUNE 1995 Return

99.1

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 20140-01 20140-01 201450 201489 201503 201512 20163-102 201962 201963 201964 201966 201967

2.14 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.5 2.14 2.5 2.5 2.14 1.5 1.5 1.5 1.5 1.5 2.14 2.5 2.14 2.14 2.14 2.5 2.14 2.5 2.5 2.14 2.5 2.14 2.4 2.9 2.13 3.4 3.4 3.4 3.4 2.12 2.14 2.14 2.14 2.14 2.14

6 6 11 13 15 18 19 20 22 19 24 10 25 26 9 3 3 3 3 3 15 12 12 4 13 10 14 23 16 17 17 18 9 9 9 9 30 19 29 29 1 3 5 11 16

20208-00 20208-00 20208-00 20208-00 20208-00 20208-00 202154 202315 202324 202356 202393 202394 20323-00 20323-00 20323-00 20323-00 20323-00 20323-00 204239 204240 204241 20912-00 22226-03 22226-04 23006-00 23007-00 23008-00 23019-00 23041-00 23109-00 23296-00 23309-00 23309-01 23309-01 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25189-02 25203-09 25203-10 25204-08

2.9 2.3 2.8 2.13 2.12 2.4 10.1 3.4 3.4 2.17 3.4 3.4 2.9 2.4 2.8 2.13 2.3 2.12 2.14 2.14 2.5 2.13 3.4 3.4 1.4 1.4 1.4 1.4 4.3 4.3 0.1 2.4 2.9 2.13 2.9 2.4 2.13 2.13 2.9 2.4 4.7 4.7 4.7 4.7 4.7

5 14 14 5 14 5 1 11 8 9 12 20 5 5 14 5 14 14 8 7 2 30 38 38 13 21 23 2 1 * * 8 8 8 19 19 19 33 2 2 2 2 4 4 3

99.2 Return

JUNE 1995

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

25204-09 27006-00 27006-02 27012-01 27318-00 27325-01 27626-01 27626-02 27626-03 27692-00 27692-01 27693-00 27704-04 27704-04 27704-04 27704-06 27796-01 27796-02 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000 300431-000 300435-000 300540-000 300541-000

4.7 4.1 4.1 4.8 2.13 2.13 4.3 4.3 4.3 2.5 2.5 2.14 2.13 2.9 2.4 2.13 4.6 4.2 4.2 4.2 4.2 4.6 4.2 4.6 4.2 4.6 10.1 10.1 10.1 1.4 1.4 1.4 1.4 1.4 1.4 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.19 2.19

3 11 11 3 31 2 1 1 1 * * * 29 29 29 39 1 1 5 14 21 13 9 10 3 3 2 3 4 24 25 26 27 29 28 4 12 6 7 14 11 5 9 5 18

JUNE 1995 Return

PART #

FIG #

ITEM #

300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-015 300947-016 300947-018 300947-019 300947-020 300947-021 300947-023 300947-024 300947-026 300947-027 300947-028 300947-030 300947-031 300947-042 300947-065 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301301-000 301314-000 301327-001 301327-002 301327-003

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.2 4.6 4.2 4.6 4.2 4.2 4.2 2.13 2.19 2.19 2.19

6 7 8 9 10 19 23 25 20 21 25 15 27 14 21 13 23 4 2 2 22 26 32 39 37 34 6 1 17 24 36 18 10 4 18 5 19 11 12 13 22 2 1 2 3 99.3

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301327-004 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301599-000 301604-000 301604-001 301605-000 301606-000 301607-000 301608-000 301608-001 301608-002 301608-003 301608-004 301608-005 301608-006 301608-007 301608-008 301608-009 301608-010 301608-011 301608-018 301608-019 301608-020 301608-021 301621-000 301633-000 301633-001 301634-000 301634-001 301634-002

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.12 2.8 1.4 1.4 10.1 10.1 10.1 4.1 4.1 4.1 3.3 3.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.4 1.4 1.4 4.1 4.1 4.1

12 14 15 16 22 24 26 27 28 13 26 26 11 15 * * * 17 28 8 14 12 26 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 28 * * 1 1 1

99.4 Return

PART #

FIG #

ITEM #

301634-003 301652-016 301652-030 301653-020 301654-012 301654-024 301692-000 301717-000 301717-000 301718-000 301718-000 301719-000 301720-000 301721-000 301723-000 301723-000 301724-000 301724-000 301728-000 301728-000 301729-000 301729-000 301730-000 301730-001 301730-002 301732-000 301732-003 301733-000 301733-003 301736-000 301736-001 301736-002 301737-000 301740-000 301740-001 301741-000 301742-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000

4.1 4.1 4.10 1.4 1.4 1.5 4.10 1.3 1.2 1.2 1.3 1.2 1.2 1.2 1.3 1.2 1.3 1.2 1.3 1.2 1.2 1.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.4 4.4 4.4 4.4 4.1 1.1 2.5 4.5 4.1 4.5 4.10 1.1 1.4 1.1 1.1 1.1

1 32 7 16 14 1 2 7 7 10 10 13 42 18 35 34 39 38 31 30 23 24 15 15 15 13 25 13 25 4 5 13 12 2 16 K 6 4 3 4 13 31 6 3 24 JUNE 1995

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301766-000 301776-000 301777-000 301778-000 301778-000 301778-000 301779-000 301779-000 301780-000 301780-000 301781-000 301781-000 301784-000 301784-000 301788-000 301789-000 301792-000 301792-001 301792-002 301794-000 301794-001 301798-000 301802-000 301810-000 301811-001 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301824-000 301825-010 301825-010 301826-016 301826-016

1.1 1.2 1.2 1.3 1.3 1.2 1.2 1.3 1.3 1.2 1.2 1.3 3.3 3.3 4.5 4.5 4.9 4.9 4.9 4.1 4.1 1.4 4.10 4.1 4.10 2.16 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.16 2.17 2.17 1.3 1.2 1.2 1.3 1.2 1.3 2.9 2.4

26 43 14 46 47 12 11 11 9 9 15 12 17 18 11 10 1 1 1 12 12 33 6 5 15 * 3 5 1 2 4 6 7 8 * 3 5 26 27 25 28 2 2 15 15

JUNE 1995 Return

PART #

FIG #

ITEM #

301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301830-000 301831-000 301831-001 301833-000 301833-000 301835-000 301844-000 301851-000 301854-000 301860-000 301868-001 301875-000 301880-000 301881-000 301882-000 301885-000 301887-000 301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301891-000 301891-001 301891-001 301907-000 301914-000 301917-000 301917-000 301917-000 301920-000 301921-012 301921-012 301921-012 301922-014 301922-014 301922-014

2.8 3.3 2.13 2.16 2.3 2.12 4.10 4.6 4.10 4.10 1.2 1.3 3.3 4.10 4.4 1.1 1.4 4.1 4.4 4.4 4.4 4.10 1.1 1.4 2.4 2.13 2.9 2.12 2.3 2.8 2.4 2.9 2.13 4.3 3.3 1.2 4.4 1.3 1.4 4.4 1.3 1.2 2.12 2.3 2.8

29 8 15 2 28 28 11 * 1 13 26 27 9 10 8 2 6 16 10 1 11 9 15 13 4 4 4 24 24 24 3 3 3 * K 36 3 37 34 2 34 33 2 2 2 99.5

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301922-020 301922-020 301922-020 301922-020 301922-020 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301950-022 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-035 301952-040 301952-040 301952-040 301954-025 301954-025 301954-035 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-004 301960-004 301960-006

2.8 1.1 2.12 1.2 2.3 1.2 1.4 1.4 1.1 1.1 1.4 1.3 1.2 2.9 2.13 2.4 2.13 2.9 2.4 1.4 1.1 1.2 2.12 2.3 2.8 1.1 1.4 2.9 2.13 2.4 1.3 1.4 4.4 4.1 4.1 4.10 4.5 4.1 4.8 4.5 4.5 1.3 1.2 4.4 2.12

22 27 22 16 22 44 4 30 20 17 8 25 24 21 21 21 22 22 22 7 11 17 12 12 12 4 32 31 40 31 18 5 9 3 27 14 7 10 1 4 13 40 39 6 13

99.6 Return

PART #

FIG #

ITEM #

301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-012 301960-012 301960-016 301960-020 301961-010 301961-010 301964-016 301964-032 301964-032 301964-032 301965-026 301965-026 301967-000 301996-000 301996-002 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000 302017-000 302023-000 302023-000 302035-000 302036-000 302039-000 302039-001 302040-000 302040-000 302041-000 302057-000

2.3 1.4 2.8 4.1 2.13 4.4 2.4 2.12 4.10 2.8 2.9 2.3 4.5 4.5 4.8 4.11 4.5 1.2 1.3 1.3 1.3 1.3 1.2 1.3 1.2 4.10 4.1 4.1 2.16 2.3 2.8 2.12 2.12 2.8 2.3 1.2 1.3 0.1 4.1 4.8 4.8 1.3 1.2 2.16 4.10

13 3 13 29 12 7 12 3 18 3 12 3 9 1 6 5 12 19 20 14 3 44 3 21 20 12 19 34 3 8 8 8 7 7 7 41 42 1 9 5 5 22 21 1 3 JUNE 1995

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302058-000 302060-000 302061-000 302063-002 302064-005 302065-000 302066-001 302069-000 302080-000 302080-000 302093-000 302094-000 302095-000 302096-008 302098-000 302100-000 302101-000 302110-000 302129-000 302129-000 302130-000 302130-000 302130-001 302130-001 302153-000 302178-000 302178-001 302195-000 302195-001 302196-000 302196-001 302207-000 302207-001 302224-000 302231-000 302241-000 302246-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000

4.6 4.10 4.1 0.1 0.1 0.1 0.1 4.10 1.3 1.2 1.1 1.1 1.1 1.1 1.1 0.1 0.1 2.18 1.3 1.2 1.2 1.3 1.2 1.3 4.10 4.1 4.1 4.1 4.1 4.1 4.1 2.15 2.15 2.16 2.16 4.1 1.3 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.3

4 5 30 * * * 3 16 41 40 10 14 7 28 23 9 7 * 38 37 35 36 32 33 8 19 19 22 21 22 21 2 2 4 8 17 49 4 2 2 2 2 2 2 4

JUNE 1995 Return

PART #

FIG #

ITEM #

302290-000 302307-001 302308-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000 302351-000 302351-000 302351-000 302352-000 302352-000 302352-000 302353-000 302354-000 302354-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012 302367-012 302367-012 302371-000 302372-000 302401-000 302402-000 302402-000 302402-000 302406-020 302406-020 302406-020 302406-025 302460-020 302515-000

1.1 4.3 2.19 2.9 2.4 2.13 2.12 2.19 2.13 2.9 2.4 2.9 2.4 2.13 2.4 2.13 2.9 2.4 2.13 2.9 2.13 2.4 2.9 2.13 2.18 2.18 2.18 2.18 2.18 2.18 2.4 2.13 2.9 1.4 1.4 0.1 2.4 2.9 2.13 3.3 2.8 2.12 1.1 2.3 2.19

2 1 * 1 1 1 30 * 24 24 24 26 26 26 25 25 25 27 27 27 32 23 23 23 13 10 1 3 2 8 28 28 28 18 18 8 32 32 42 4 30 36 8 29 4 99.7

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302516-000 302517-000 302518-000 302523-000 302528-000 302572-000 302623-000 302623-001 302623-002 302623-003 302624-000 302624-000 302624-000 302652-025 302761-000 302765-000 302765-001 302765-002 302765-003 302766-000 302766-001 302766-002 302766-003 302768-000 302768-001 302769-000 302769-001 302770-080 302773-012 302774-016 302777-000 302831-000 302836-000 302839-020 302862-000 302863-000 302864-000 302872-000 302873-000 302940-000 302941-000 303009-025 303096-000 303545-000 303546-000

2.19 2.19 2.19 0.1 1.1 1.1 4.3 4.3 4.3 4.3 2.8 2.12 2.3 4.10 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 3.4 3.4 1.4 1.3 2.9 2.4

11 17 17 10 9 12 * * * * 32 35 31 17 10 8 13 8 13 6 14 6 14 2 2 * * 3 12 4 7 13 48 17 15 45 19 16 43 3 3 10 50 2 2

99.8 Return

PART #

FIG #

ITEM #

303575-000 303624-000 303701-000 303702-004 303703-050 303724-000 303724-001 303725-000 303725-001 303727-000 303727-001 303727-002 303727-003 303727-004 303727-005 303727-006 303727-007 303727-008 303727-009 303727-010 303727-011 303727-012 303728-000 303728-001 303728-002 303728-003 303728-004 303728-005 303728-006 303728-007 303728-008 303728-009 303728-010 303728-011 303728-012 303796-000 303797-000 303798-000 303946-000 303946-000 303946-001 303946-001 303953-000 303953-000 303958-000

0.1 1.5 4.11 4.11 4.11 4.7 4.7 4.7 4.7 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 3.4 3.4 4.1 4.1 4.1 4.1 4.1 4.1 3.3

6 3 11 9 1 1 6 1 6 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 14 11 * * 14 14 14 14 20 20 1 JUNE 1995

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

303958-001 303993-000 303996-000 303997-000 304003-000 304005-000 304007-000 304011-000 304011-001 304011-001 304012-000 304012-001 304012-002 304012-003 304019-000 304019-000 304317-000 304317-002 304317-003 304317-004 304317-005 304318-000 304318-001 304318-002 304318-003 304318-004 304318-005 304345-000 304348-000 304348-000 304349-000 304349-000 46490 46490 49260-00 49303-00 49303-03 49350-02 49354-02 49367-00 49367-01 49367-01 49506-02 49506-03 49521-00

3.3 2.12 2.3 2.8 2.13 2.9 2.4 2.4 2.9 2.13 1.2 1.2 1.3 1.3 1.3 1.2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.2 4.6 4.2 4.2 4.6 1.3 1.2 3.3 2.15 2.15 2.12 3.3 2.4 2.9 2.13 2.16 2.16 2.13

1 6 6 6 * * * 10 10 10 * * * * 1 1 14 14 14 14 14 14 14 14 14 14 14 * 8 7 2 2 6 6 5 1 1 32 6 10 10 10 7 6 35

JUNE 1995 Return

PART #

FIG #

ITEM #

49605-00 49606-00 49607-00 49607-00 49607-00 49656-01 49670-00 49709-10 49721-05 49771-01 49771-01 49771-01 49771-09 49852-01 49853-01 49854-01 49854-03 49854-04 49854-08 49856-100 49856-100 49856-100 49856-101 49856-101 49856-101 49856-11 49856-11 49856-11 49856-110 49856-15 49856-15 49856-15 49856-66 49856-66 49856-66 49856-66 49856-67 49910-01 49910-01 49910-01 49929-01 49929-02 49929-03 49929-10 49929-10

2.12 2.12 2.12 2.8 2.3 3.3 10.1 4.1 2.13 2.4 2.9 2.13 2.16 2.20 2.20 2.20 2.20 2.20 2.20 2.3 2.12 2.8 2.12 2.3 2.8 2.3 2.12 2.8 2.20 2.8 2.12 2.3 2.13 2.8 2.3 2.12 2.13 4.2 4.6 4.3 4.1 4.1 4.1 4.8 4.2

34 33 31 28 32 3 5 31 41 18 18 18 5 2 3 1 1 1 1 27 27 27 18 18 18 17 17 17 4 23 23 23 37 25 25 25 36 20 12 2 33 23 18 4 15 99.9

MODEL HMX\RMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49929-12 50000-15 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 50003-01 50003-01 50003-02 50003-02 50003-02 50003-02 50022-01 50022-01 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05103-00 52-05103-00 52-05103-00

4.1 3.3 2.12 2.13 2.4 2.3 2.9 2.8 2.13 2.9 2.3 2.4 2.13 2.8 2.4 2.9 2.9 2.4 2.13 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.3 2.12 2.8

18 10 9 13 13 9 13 9 14 14 4 14 38 4 30 30 16 16 16 5 5 5 5 5 5 5 5 5 5 21 21 21

99.10 Return

PART #

FIG #

ITEM #

JUNE 1995

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302064-006 RMX/HMX ELECTRIC LOW LIFT PALLET TRUCK

RMX/HMX

Effective Serial Number _MX__25268001

HMX

RMX

Keep this OPERATOR'S MANUAL with unit at all times in the place provided. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED SEPTEMBER 1995

Return

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

EXPLANATION OF SERIAL NUMBER

HMX 65 2 5 265 001 Number of unit for that day Day of year Year Decade Capacity Model

1 Return

SEPTEMBER 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

SEPTEMBER 1995 Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

Battery Rollers and Frame Assembly C ____________________________________

4.7

4.15

Caster Assembly, HMX Caster Assembly, RMX Spring Loaded Cold Storage Assembly, 12/24 Volt Contactor Assembly, 1A HMX 24 Volt Contactor Assembly, Forward & Rearward Control Handle Head Assembly

4.6 4.2 2.16 2.14 2.5 1.2

4.13 4.5 2.25 2.21 2.7 1.3

Decals and Parts List assembly Drive Wheel Assembly E_____________________________________

0.1 1.5

0.1 1.9

Electrical Assembly, HMX 24 Volt Electrical Assembly, RMX 12 Volt Electrical Assembly, RMX 24 Volt Electrical Lift Interrupt, 12/24 Volt Electrical Panel Assembly, HMX 24 Volt Electrical Panel Assembly, RMX 12 Volt Electrical Panel Assembly, RMX 24 Volt Electrical Schematic, HMX 24 Volt Electrical Schematic, RMX 12 Volt Electrical Schematic, RMX 24 Volt Electrical Schematic Symbols, HMX 24 Volt Electrical Schematic Symbols, RMX 12 Volt Electrical Schematic Symbols, RMX 24 Volt

2.12 2.3 2.8 2.15 2.13 2.4 2.9 2.10 2.1 2.6 2.11 2.2 2.7

2.17 2.3 2.11 2.23 2.19 2.5 2.13 2.15 2.1 2.9 2.16 2.2 2.10

4.1

4.4 1.1 3.4 3.1 3.2 3.3

4.9 1.1 3.5 3.1 3.2 3.3

A,B___________________________________

D ____________________________________

F_____________________________________ Frame Assembly G,H___________________________________ Hand Rail Assembly, HMX Handle and Transmission Installation Hydraulic Pump and Motor Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System Assembly

SEPTEMBER 1995 Return

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.3

4.7

2.18 2.19 2.17

2.29 2.31 2.27

99.1

4.8 2.20

4.17 2.33

4.9 4.7

4.19 4.13

4.10 10.1

4.21 10.1

4.11 4.5 1.4

4.23 4.11 1.7

1.3

1.5

I,J,K,L ________________________________ Load Wheel Assembly M ____________________________________ Motor Assembly, 12 Volt Drive RMX Motor Assembly, 24 Volt Drive RMX/HMX Motor Assembly, Pump 12/24 Volt N ____________________________________ Numerical Index O,P___________________________________ Pallet Entry Rollers Power Connector Assembly Q,R___________________________________ Removable Load Backrest Rollers, Pallet Entry S_____________________________________ Shields and Guards Special Tools and Lubrications T_____________________________________ Tilting Package Guard Assembly Torsion Rod Assembly, HMX Caster Transmission Assembly U,V,W _________________________________ Walk Along Knob Control Handle Head Assembly X,Y,Z _________________________________

SEPTEMBER 1995 Return

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 5 5 5 5 5 5 5 5 5 5 6 7 8 9 10 * * * *

Decal, WARNING Decal, HMX data plate Decal, BT PRIME-MOVER logo Decal, RMX data plate Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green BT PRIME-MOVER Spray, graphite green BT PRIME-MOVER Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BLACK semi gloss Spray, BLACK semi gloss Decal, NO STEP Decal, RMX Decal, NO RIDING (RMX ONLY) Decal, HMX Decal, WARNING COAST (HMX ONLY) Manual, RMX/HMX OPERATOR'S Cord, manual Manual, RMX/HMX PARTS Manual, RMX/HMX SERVICE

1 1 2 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1 1 1 1 1

302035-000 NSS 302066-001 NSS 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 52-00215-00 52-00224-00 303575-000 302101-000 302401-000 302100-000 302523-000 302063-002 23296-00 302064-006 302065-000

SEPTEMBER 1995

Return

UNITS

RMX HMX

0.2

FIGURE 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

1.1

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

------------------ Control handle head assembly (See Fig.# 1.2-1.3) 302290-000 Plug, RMX 301854-000 Control, coast HMX 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin, coast control 302095-000 Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing 302093-000 Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle 302094-000 Cap, straight 301885-000 Pin, brake pivot 301740-001 Screw, set 301946-001 Seal, small felt 11205-30 Bearing, small ------------------ Frame, carrier (See Fig.# 4.1) 301946-000 Seal, large felt 11205-26 Bearing ------------------ Transmission assembly (See Fig.# 1.4) 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing

SEPTEMBER 1995

Return

NAME

# FOR ASSY.

UNITS

1 1 1 1 6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

RMX HMX

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3

Return

AUGUST 1995

2.3 FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS twist thumb

1.2 1.2

* *

304012-000 304012-001

Handle With twist grip assembly Handle thumb control assembly

1 1

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Pin Grip, twist Bushing Block Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, Cold Storage (See Fig.# 2.16) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Grip, fixed Washer Screw, flat head

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2

AUGUST 1995

Return

twist twist twist twist

thumb thumb thumb

1.4

FIGURE # 1.3 WALK ALONG KNOB CONTROL HANDLE HEAD ASSEMBLY

1.5

Return

AUGUST 1995

2.3 FIG. # 1.3 1.3

ITEM # PART # * *

304012-002 304012-003

304019-000 1 1.3 301825-010 2 1.3 301964-032 3 1.3 109631 4 1.3 101216 5 1.3 46490 6 1.3 301717-000 7 1.3 140176 8 1.3 301780-000 9 1.3 301718-000 10 1.3 301779-000 11 1.3 301781-000 12 1.3 302831-000 13 1.3 301964-016 14 1.3 302862-000 15 1.3 302872-000 16 1.3 302839-020 17 1.3 301954-035 18 1.3 302864-000 19 1.3 301961-010 20 1.3 301965-026 21 1.3 302040-000 22 1.3 119697 23 1.3 301729-000 24 1.3 301950-022 25 1.3 301824-000 26 1.3 301833-000 27 1.3 301824-000 28 1.3 11261-11 29 1.3 11072-14 30 1.3 301728-000 31 1.3 -----------------32 1.3 302130-001 33 1.3 301921-012 34 1.3 301723-000 35 1.3 302130-000 36 1.3 301917-000 37 1.3 302129-000 38 1.3 301724-000 39 1.3 301960-004 40 1.3 302080-000 41 1.3 302023-000 42 1.3 302873-000 43 1.3 301964-032 44 1.3 302863-000 45 1.3 301778-000 46 1.3 301778-000 47 1.3 302836-000 48 1.3 302246-000 49 1.3 303096-000 50 1.3 AUGUST 1995

Return

# FOR ASSY.

UNITS

Handle With twist grip assembly Handle thunb control assembly

1 1

twist thumb

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, Cold Storage (See Fig.# 2.16) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Knob assembly Pin, roll Grip, twist Pin Pin Shaft Ring, retainer Knob

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2 2 2 1 1 1

NAME

thumb thumb thumb thumb thumb

twist twist twist twist thumb

1.6

FIGURE # 1.4 TRANSIMISSION ASSEMBLY

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.7

Return

April 1997

FIG. #

ITEM # PART #

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 28 29 30 31 32 33 34 35 35 36 37 38 39

April 1997

Return

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-025 23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000 301945-006 301754-000 301798-000 301954-025 301920-000 301654-012 301633-007 301633-006 301580-001 11890-09 11844-02 23006-00 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 302372-000 302371-000 11205-27 23007-00 11039-31 301654-024

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Brake assembly Cam Plate Lever Clip Spring Shoe Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Transmission assembly, RMX Transmission assembly, HMX Case, gear Pin, dowel Key Gear, RMX pinion Gear, HMX pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear set, RMX Gear set, HMX Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.)

# FOR ASSY. 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 9 1 2 1 2 1 1 2 1 1 1

UNITS

RMX HMX

1.8

FIGURE 1.5 DRIVE WHEEL ASSEMBLY

1.9

Return

AUGUST 1995

FIG. # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

ITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

AUGUST 1995

Return

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

NAME Nut, flanged (Torque 250 ft./lbs.) Wheel, Flat rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip rubber shell drive Wheel, Siped rubber Wheel, Crowned Urethane Tire, Flat rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip rubber shell drive Tire, Siped rubber Tire, Urethane Wheel, drive

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.10

RMX 12 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.1 RMX 12 VOLT ELECTRICAL SCHEMATIC

2.1

Return

NOVEMBER 1995

FIGURE 2.2 RMX 12 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1995

Return

2.2

FIGURE # 2.3 RMX 12 VOLT ELECTRICAL ASSEMBLY

2.3

Return

MAY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel assembly (See Fig.# 2.4) Screw, socket flat head Nut Screw, lock Pump/motor assly., lift (See Fig.# 3.4) Harness Switch, emergency disconnect Switch, key Lockwasher Motor, drive (See Fig.# 2.18) Connector assembly (See Fig.# 2.20) Screw, locking Nut Switch, interlock Switch, interlock (Cold Storage) Screw, round head Nut, twin Cable assembly Cable assembly Nut, clip Clamp Sleeve (3 foot) Screw, socket flat head Cable assembly Breacker, circuit Cable assembly Plug, hole Cable assembly Screw, form fit Screw, flat head Clamp Extension, terminal Plug, diode

1 4 2 1 1 1 1 1 2 1 1 2 1 1 1 Cold Storage 2 1 1 1 1 1 As Req'd. 1 3 1 1 1 1 2 3 1 1 2

MAY 1995

Return

UNITS

2.4

FIGURE # 2.4 RMX 12 VOLT ELECTRICAL PANEL ASSEMBLY

2.5

Return

MAY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.4

304007-000

Panel assembly, RMX 12 Volt electrical

2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel Controller, 12 volt Controller, 12 volt remanufactured Contactor, 12 volt Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, machine Nut, twin Horn, 12 volt Breaker, power Relay Relay (Cold Storage) Contactor, F & R 12 volt (See Fig.# 2.5) Nut Lockwasher Screw Screw, thread form Screw Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw Suppressor Screw, cap Screw, socket head Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 2 1 1 1 3 3 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 6 2 1 1 1

MAY 1995

Return

UNITS

Cold Storage

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

MAY 1995

2.3 FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT 24 VOLT

2.5 2.5

* *

27692-01 27692-00

Forward/rearward Contactor Assy, 12 Volt Forward/rearward Contactor Assy, 24 Volt

1 1

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 301741-000

Base, magnet Coil, 12 Volt field Coil, 24 Volt field Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

MAY 1995

Return

12 VOLT 24 VOLT RED

GOLD

2.8

RMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.6 RMX 24 VOLT ELECTRICAL SCHEMATIC

2.9

Return

NOVEMBER 1994

FIGURE 2.7 RMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1994

Return

2.10

FIGURE # 2.8 RMX 24 VOLT ELECTRICAL ASSEMBLY

2.11

Return

MAY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel assembly, RMX (See Fig.# 2.9) Screw, socket flat head Nut Screw, locking Pump/motor assy., lift (See Fig.# 3.4) Harness Switch, emergency disconnect Switch, key Lockwasher Motor, drive (See Fig.# 2.19) Connector assembly (See Fig.# 2.20) Screw, locking Nut Switch, interlock Switch, interlock (Cold Storage) Screw, round head Nut, twin Cable assembly Cable assembly Nut, clip Clamp Sleeve (3 foot) Screw, socket flat head Cable assembly Breaker, circuit Cable assembly Display, gauge Cable assembly Plug, diode Screw, thread form Screw, flat head Clamp Extension, terminal

1 4 2 1 1 1 1 1 2 1 1 2 2 1 1 Cold Storage 2 1 1 1 1 1 As Req'd. 1 3 1 1 1 1 2 2 3 1 1

MAY 1995

Return

UNITS

2.12

FIGURE # 2.9 RMX 24 VOLT ELECTRICAL PANEL ASSEMBLY

2.13

Return

MAY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 Volt

2.9

304005-000

Panel assembly, RMX 24 Volt Electrical

2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

Panel Controller, 24 volt Controller, 24 volt remanufactured Contactor, 24 volt Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, round head Nut, twin Horn, 24 volt Breaker, power Relay Relay (Cold Storage) Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw Screw, thread form Screw Lockwasher Male, tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Screw Screw, socket head Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 2 2 1 1 1

MAY 1995

Return

Cold Storage

2.14

HMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.10 HMX 24 VOLT ELECTRICAL SCHEMATIC

2.15

Return

NOVEMBER 1994

FIGURE 2.11 HMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1994

Return

2.16

FIGURE # 2.12 HMX 24 VOLT ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.17

Return

SEPTEMBER 1995

FIG. #

ITEM # PART #

NAME

2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

SEPTEMBER 1995

Return

# FOR ASSY.

UNITS

2.18

FIGURE # 2.13 HMX 24 VOLT ELECTRICAL PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.19

Return

MAY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 VOLT

2.13

304003-000

Panel assembly, HMX 24 Volt Elecrical

1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

1 1 1 1 1 1 1 2 1 1 2 1 1 1 4 8 6 2 6 6 6 1 1 17 2 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1 1 1 1

MAY 1995

Return

Cold Storage

2.20

FIGURE # 2.14 HMX 24 VOLT 1A CONTACTOR ASSEMBLY

2.21

Return

MAY 1995

2.3 FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 24 VOLT

2.14

27693-00

Contactor Assembly, HMX 24 Volt 1A

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

MAY 1995

Return

RED

GOLD

2.22

FIGURE # 2.15 12/24 VOLT ELECTRICAL LIFT INTERRUPT

NOT AVAILABLE FOR HMX-50 TRUCKS

CONNECT TO WIRING HARESS

2.23

Return

JUNE 1995

2.3 FIG. # 2.15 2.15 2.15 2.15

ITEM # PART # 1 1 2 2

JUNE 1995

Return

49303-03 49303-00 302207-000 302207-001

NAME Display, BDI/Hourmeter lift interrupt Display, BDI/Hourmeter lift interrupt Harness, 12 volt wire Harness, 24 volt wire

# FOR ASSY.

UNITS

1 1 1 1

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.24

FIGURE # 2.16 COLD STORAGE ASSEMBLY

NOT AVAILABLE FOR HMX-50 TRUCKS. CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO WIRES 6 AND 12.

POSITION HEATER ON BOTTOM OF SWITCH BRACKET AS SHOWN.

SIDE VIEW-SECTION CONTROL HANDLE

TOP VIEW CONTROL HANDLE

EXISTING HARNESS

SIDE VIEW 24V ELECTRICAL PANEL

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HEAD WIRING HARNESS.

2.25

Return

JUNE 1995

2.3 FIG. # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

ITEM # PART # 1 2 3 4 5 6 7 8

JUNE 1995

Return

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 49506-02 302231-000

NAME

# FOR ASSY.

Plate Screw, thead forming Thermostat Bracket, heater Tab wire, male Heater, 24 volt Heater, 12 volt Harness, heater

1 2 1 1 4 or 6 2 or 3 2 2

UNITS

24 VOLT 12 VOLT

2.26

FIGURE # 2.17 MOTOR ASSEMBLY, PUMP

2.27

Return

MAY 1995

2.3 FIG. #

ITEM # PART #

NAME

2.17 2.17

* *

301821-000 301822-000

Pump Motor Assembly, 12 VOLT Pump Motor Assembly, 24 VOLT

2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

1 2 3 3 4 5 5 6 7 8 9

301821-003 301821-004 301821-001 301822-001 301821-005 301821-002 301822-002 301821-006 301821-007 301821-008 301821-009

Cover, drive end Bearing, drive end Armature, 12 volt Armature, 24 volt Bearing, commutator end Housing, field coil, 12 Volt Housing, field coil, 24 Volt End, commutator Bolt, through Cover, end Set, spring and brush

MAY 1995

Return

# FOR ASSY.

UNITS

1 1

12 VOLT 24 VOLT

1 1 1 1 1 1 1 1 1 set 1 1 set

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.28

FIGURE # 2.18 RMX 12 VOLT DRIVE MOTOR ASSEMBLY

2.29

Return

MAY 1995

2.3 FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT

2.18

302110-000

Drive Motor Assembly, RMX 12 VOLT

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

MAY 1995

Return

2.30

FIGURE # 2.19 RMX/HMX 24 VOLT DRIVE MOTOR ASSEMBLY

2.31

Return

MAY 1995

2.3 FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS RMX HMX

2.19 2.19

* *

302346-000 302308-000

Drive Motor Assembly, RMX 24 VOLT Drive Motor Assembly, HMX 24 VOLT

1 1

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 1 2 2 2 1 1 1 1 1 1 4 1

MAY 1995

Return

RMX HMX

2.32

FIGURE # 2.20 POWER CONNECTOR ASSEMBLY

2.33

Return

MAY 1995

2.3 FIG. #

ITEM # PART #

2.20 2.20 2.20 2.20 2.20 2.20 2.20

MAY 1995

Return

1 1 1 1 2 3 4

49854-01 49854-03 49854-04 49854-08 49852-01 49853-01 49856-110

NAME Connector, GRAY Connector, YELLOW Connector, RED Connector, BLUE Connector, tip Bushing Cable, 23"

# FOR ASSY. 1 1 1 1 2 2 2

UNITS GRAY YELLOW RED BLUE

2.34

FIGURE # 3.1 HYDRAULIC SCHEMATIC

NOTE: 5000# 2400PSI 6500# 2800PSI 8000# 3100PSI

LIFT CYLINDER

8000# SWITCH

SEE NOTE:

HYDRAULIC PUMP

LIFT CONTROL SYSTEM SCHEMATIC 3.1

Return

SEPTEMBER 1995

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

MAY 1995

2.3 FIG. #

ITEM # PART #

3.3 3.3 3.3

1 1 2

303958-000 303958-001 -----------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

3 4 5 6 7 8 9 10 11 12 13K 14 15K 16K 17 18 K

49656-01 302406-020 49260-00 49354-02 15677-14 301826-016 301835-000 50000-15 303796-000 301606-000 NSS 301605-000 NSS NSS 49656-01 301784-000 301914-000

# FOR ASSY. 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS 12 VOLT 24 VOLT

8000 lbs. only 8000 lbs. only 8000 lbs. only 8000 lbs. only

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

MAY 1995

Return

3.4

FIGURE # 3.4 HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

SEPTEMBER 1995

2.3 FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT 24 VOLT

3.4 3.4

* *

303797-000 303798-000

Pump and motor assembly, 12 VOLT Pump and motor assembly, 24 VOLT

1 1

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

Wire assembly Valve, NC solenoid, 12 VOLT Valve, NC solenoid, 24 VOLT Coil, 12 VOLT Coil, 24 VOLT Valve, cartridge check O ring Wire assembly Motor, pump (See Fig.# 2.17) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump 12 VOLT Contactor, pump 24 VOLT Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1

SEPTEMBER 1995

Return

12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

3.6

FIGURE # 4.1 FRAME ASSEMBLY

Effective Serial Number _MX__25268001

HMX-50 does not have Cold Storage

4.1

Return

SEPTEMBER 1995

2.3 FIG. #

IITEM # PART #

4.1

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

2 3 4 5 6 7 8 9 10 10 11

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

12 12 13 14 15 15 15 16 17 17 18 18 19 19 19 20 21 21 22 23 24 25 25 26 26 27 28 29 30 31 32 33 34 35 36 37 37 38

# FOR ASSY.

UNITS

------------------ Frame, carrier 1 (State Model & Serial Number) 301954-060 Screw, socket head HMX 2 301747-000 Isolator 2 304821-000 Bushing, iron 12 11020-40 Bearing, plain 2 11160-11 Fitting, grease 17 301604-001 Link, upper 1 302036-000 Spacer 2 301956-035 Screw, cap 8 27006-00 Shim, 0.12" As Req'd. 0.12" 27006-02 Shim, 0.25" As Req'd. 0.25" ------------------- Frame, carrier 1 (State Model & Serial Number) 304885-000 Pin 3 304886-000 Pin (COLD STORAGE) 3 Cold Storage 28238 Pin, roll (6mm X 60mm) 1 ------------------- Frame, lift (State Model & Serial Number) 1 301730-001 Pin, axle (HMX-50 ONLY) 2 HMX-50 304874-000 Pin, axle 2 304880-000 Pin, axle (COLD STORAGE) 2 Cold Storage 11160-09 Fitting, grease 2 301868-001 Fork, wheel (HMX-50 ONLY) 2 HMX-50 304824-000 Fork, wheel 2 49929-03 Bushing, iron (HMX-50 ONLY) 4 HMX-50 304822-000 Bushing, iron 12 301996-000 Pin (HMX-50 ONLY) 2 HMX-50 304881-000 Pin 2 304882-000 Pin (COLD STORAGE) 2 Cold Storage See Page# 4.3 Rod, pull 2 304871-000 Pin, lower link 2 304872-000 Pin, lower link (COLD STORAGE) 2 Cold Storage 301652-016 Screw, cap 3 11160-14 Fitting, grease 8 301607-000 Link, lower 4 304883-000 Pin, lower link 2 304884-000 Pin, lower link (COLD STORAGE) 2 Cold Storage 304887-000 Pin 2 304888-000 Pin (COLD STORAGE) 2 Cold Storage 20686 Pin, roll (6mm X 45mm) 4 29833 Pin, roll (6mm X 50mm) 6 301604-000 Link, upper 1 301955-016 Screw, socket lock 3 301960-008 Nut 1 302061-000 Bracket, harness 1 49709-10 Clamp 1 301652-016 Screw, cap 1 49929-01 Bushing, iron (HMX-50 ONLY) 4 HMX-50 301996-002 Pin, wheel fork pivot (HMX-50 ONLY) 2 HMX-50 304909-000 Pin 1 304910-000 Pin (COLD STORAGE) 1 Cold Storage 301740-001 Screw, cap (HMX-50 ONLY) 6 HMX-50

SEPTEMBER 1995

Return

NAME

4.2

PULL RODS AND FRAME ASSEMBLY

FORK WIDTH

FORK LENGTH

22" 22" 22" 22" 22" 22" 22" 23" 23" 23" 27" 27" 27" 27" 27" 27" 28" 28" 28"

36" 42" 48" 60" 72" 96" 1150mm 84" 93" 96" 36" 42" 48" 60" 72" 96" 84" 93" 96"

8.1" x 31¾" Battery Box PULL ROD ITEM # 20 305036-006 305036-007 305036-008 305036-018 305036-019 305036-009 305036-010 305036-011 305036-011 305036-011 305036-006 305036-007 305036-008 305036-018 305036-019 305036-009 305036-011 305036-011 305036-011

13.3" x 31¾" Battery Box PULL ROD ITEM # 20 305036-000 305036-001 305036-002 305036-020 305036-021 305036-003 305036-004 305036-005 305036-005 305036-005 305036-000 305036-001 305036-002 305036-020 305036-021 305036-003 305036-005 305036-005 305036-005

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY 13.3" x 31¾"

4.3

Return

Battery Box PULL ROD

FORK WIDTH

FORK LENGTH

26"

48"

305036-022

27"

48"

305036-022

ITEM # 20

SEPTEMBER 1995

Return

4.4

FIGURE # 4.2 RMX SPRING LOADED CASTER ASSEMBLY

4.5

Return

MAY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS RMX only

4.2

304345-000

Caster Assembly, RMX Spring Loaded

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

MAY 1995

Return

4.6

FIGURE # 4.3 WHEEL ASSEMBLY, LOAD

Raised edges to the inside.

Seals to the outside.

4.7

Return

MAY 1995

LOAD WHEEL ASSEMBLY RMX-50 RMX-50 RMX-65 RMX-50 RMX-65 HMX-65 RMX-65 HMX-50 HMX-65 RMX/HMX-80 RMX/HMX-80 URETHANE URETHANE URETHANE VULKOLLAN URETHANE 302623-000 23109-00 302623-002 302623-001 302623-003 Load wheel Assy. 23041-00 27626-02 302307-001 27626-03 Wheel load (1) 1 27626-01 2

49910-01

Bearing, seal (2)

11030-05 Bearing, No Seal (2) 3 ---------------- ---------------- ---------------- 11030-05 Guard, string (2) 4 ---------------- ---------------- 302287-000 302287-000 302297-000

MAY 1995

Return

4.8

FIGURE # 4.4 HMX HAND RAIL ASSEMBLY

4.9

Return

May 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS HMX only

4.4

301907-000

Hand rail assembly, HMX

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1 2 3 4 5 6 7 8 9 10 11 12 13

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

1 6 8 1 1 2 2 1 2 1 1 1 1

May 1995

Return

Lift Lower

Horn High Speed

4.10

FIGURE # 4.5 HMX CASTER TORSION ROD ASSEMBLY

4.11

Return

May 1995

FIG. #

ITEM # PART #

NAME

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.6) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

May 1995

Return

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 2 2 2

4.12

FIGURE # 4.6 CASTER ASSEMBLY

4.13

Return

APRIL 1995

FIG. #

IITEM # PART #

NAME

# FOR ASSY.

4.6

301830-000

Caster Assembly

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

APRIL 1995

Return

UNITS

4.14

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

NOT AVAILABLE FOR HMX-50 TRUCKS

4.15

Return

MAY 1995

FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS

8 INCH BATTERY COMPARTMENT 4.7

4.7 4.7 4.7 4.7 4.7

2 3 4 5 6

4.7

303725-000

1 8 4 4 1 1 1

13 INCH BATTERY COMPARTMENT 4.7

4.7 4.7 4.7 4.7 4.7

2 3 4 5 6

4.7

303724-000

1 8 4 4 1 1 1

Battery Compartment Doors

MAY 1995

Return

4.16

FIGURE # 4.8 PALLET ENTRY ROLLERS

NOT AVAILABLE FOR HMX-50 TRUCKS SEE LIFT FRAME ASSEMBLY

4.17

Return

MAY 1995

FIG. #

IITEM # PART #

4.8 4.8 4.8 4.8 4.8 4.8 4.8

MAY 1995

Return

1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.18

FIGURE # 4.9 REMOVABLE LOAD BACKREST

4.19

Return

MAY 1995

FIG. #

IITEM # PART #

4.9 4.9 4.9

MAY 1995

Return

1 1 1

301792-000 301792-001 301792-002

NAME Backrest, 48 inch load Backrest, 60 inch load Backrest, 72 inch load

# FOR ASSY.

UNITS

1 1 1

48 inch 60 inch 72 inch

4.20

FIGURE # 4.10 SHIELDS AND GUARDS

4.21

Return

MAY 1995

FIG. # 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

MAY 1995

Return

301831-000 301692-000 302057-000 301749-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301967-000 301831-001 301955-016 301811-001 302069-000 301652-025 301960-008

NAME

# FOR ASSY.

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4 2

UNITS HMX

4.22

FIGURE # 4.11 TILTING PACKAGE GUARD ASSEMBLY

NOT AVAILABLE FOR HMX-50 TRUCKS

4.23

Return

May 1995

FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS 48 inch 60 inch

4.11 4.11

* *

302769-000 302769-001

Load backrest, 48 inch Load backrest, 60 inch

1 1

4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

May 1995

Return

48 inch 60 inch

48 inch 60 inch 48 inch 60 inch

4.24

FIGURE 10.0 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

MAY 1995

FIG. #

IITEM # PART #

10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

MAY 1995

Return

1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART # FIG. gives # # and figure numbers PART #on which they FIG # This Numerical Index part ITEM numbers are listed. ITEM Item # numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 101216 109631 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11020-46 11020-46 11020-46 11030-05 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11072-14 11073-34 11073-34 11160-09 11160-11 11160-11 11160-11 11160-14 11205-26 11205-27 11205-29 11205-29 11205-30 11261-11 11261-11 11695-05 11844-02 11844-02 11854-02

1.2 1.3 1.3 1.2 4.2 4.8 4.2 4.2 4.6 4.1 4.5 1.1 2.13 2.9 2.4 4.3 1.4 1.4 2.13 2.4 2.9 1.2 1.3 4.6 4.2 4.1 4.1 4.6 4.2 4.1 1.1 1.4 4.6 4.2 1.1 1.3 1.2 1.4 1.4 1.4 4.2

5 5 4 4 10 2 16 24 16 5 5 25 20 20 20 3 34 38 17 17 17 29 30 9 8 16 6 6 17 23 21 36 14 25 18 29 28 9 1 27 11

11880-09 11880-09 11880-09 11880-09 11880-09 11880-09 11890-09 11897-05 11936-17 11936-17 119697 119697 13281-02 13928-00 140176 140176 14851-04 14851-04 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 15677-10 15677-10 15677-14 200025 200076 200077 200077 200078 200079

2.3 2.9 2.4 2.8 2.12 2.13 1.4 1.4 4.2 4.6 1.3 1.2 1.1 3.4 1.2 1.3 2.12 2.8 2.3 2.3 4.2 4.6 2.9 2.12 2.8 2.13 2.3 2.4 2.12 2.3 2.8 2.12 2.8 2.3 3.3 10.1 2.5 2.14 2.5 2.5 2.5

15 6 6 15 15 6 26 33 6 7 23 22 5 16 8 8 19 19 19 26 23 15 7 16 16 7 16 7 4 30 31 20 20 20 7 6 1 2 2 3 4

SEPTEMBER 1995 Return

99.1

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-01 20071-03 20071-04 20071-05 20071-06 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 20140-01 20140-01 201450 201489 201503 201512 20163-102 201962 201963 201964 201966

2.5 2.5 2.14 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.14 2.5 2.5 2.14 1.5 1.5 1.5 1.5 1.5 2.14 2.5 2.14 2.14 2.5 2.14 2.14 2.5 2.5 2.14 2.14 2.5 2.9 2.13 2.4 3.4 3.4 3.4 3.4 2.12 2.14 2.14 2.14 2.14

5 6 6 11 13 15 18 19 20 22 24 19 10 25 26 9 3 3 3 3 3 15 12 12 4 10 13 14 23 16 17 18 17 9 9 9 9 30 19 29 29 1 3 5 11

201967 20208-00 20208-00 20208-00 20208-00 20208-00 20208-00 202154 202315 202324 202356 202393 202394 20323-00 20323-00 20323-00 20323-00 20323-00 20323-00 204239 204240 204241 20686 20912-00 22226-03 22226-04 23006-00 23007-00 23008-00 23019-00 23041-00 23109-00 23296-00 23309-00 23309-01 23309-01 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25189-02 25203-09

2.14 2.3 2.12 2.4 2.13 2.9 2.8 10.1 3.4 3.4 2.17 3.4 3.4 2.12 2.9 2.8 2.13 2.4 2.3 2.14 2.14 2.5 4.1 2.13 3.4 3.4 1.4 1.4 1.4 1.4 4.3 4.3 0.1 2.4 2.13 2.9 2.9 2.13 2.4 2.13 2.9 2.4 4.7 4.7 4.7

16 14 14 5 5 5 14 1 11 8 9 12 20 14 5 14 5 5 14 8 7 2 27 30 38 38 28 37 11 2 1 * * 8 8 8 19 19 19 33 2 2 2 2 4

99.2 Return

SEPTEMBER 1995

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

25203-10 25204-08 25204-09 27006-00 27006-02 27012-01 27318-00 27325-01 27626-01 27626-02 27626-03 27692-00 27692-01 27693-00 27704-04 27704-04 27704-04 27704-06 27796-01 27796-02 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 28238 29833 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300425-000 300427-000

4.7 4.7 4.7 4.1 4.1 4.8 2.13 2.13 4.3 4.3 4.3 2.5 2.5 2.14 2.13 2.9 2.4 2.13 4.6 4.2 4.2 4.2 4.6 4.2 4.2 4.6 4.6 4.2 4.1 4.1 10.1 10.1 10.1 1.4 1.4 1.4 1.4 1.4 1.4 2.18 2.18 2.18 2.18 2.18 2.18

4 3 3 10 10 3 31 2 1 1 1 * * * 29 29 29 39 1 1 5 14 13 21 9 10 3 3 13 28 2 3 4 12 13 14 15 17 16 4 6 12 7 14 11

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

2.18 2.18 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.6 4.2 4.2 4.6 4.2 4.2 4.2

5 9 5 18 6 7 8 9 10 19 25 23 20 21 25 15 27 14 21 13 23 4 2 2 22 26 32 39 37 34 6 1 17 24 36 18 10 4 5 18 19 11 12 13 22 99.3

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301314-000 301327-001 301327-002 301327-003 301327-004 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301606-000 301607-000 301621-000 301633-006 301633-007 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301692-000 301717-000 301717-000 301718-000 301718-000 301719-000 301720-000 301721-000

2.13 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.8 2.12 1.4 1.4 10.1 10.1 10.1 4.1 4.1 3.3 3.3 4.1 3.4 1.4 1.4 4.1 4.1 4.10 1.4 1.4 1.4 1.5 1.4 4.10 1.2 1.3 1.2 1.3 1.2 1.2 1.2

2 1 2 3 12 13 14 15 16 22 24 26 27 28 26 26 25 31 * * * 29 7 14 12 24 28 24 24 22 34 7 32 23 29 1 39 2 7 7 10 10 13 42 18

99.4 Return

PART #

FIG #

ITEM #

301723-000 301723-000 301724-000 301724-000 301728-000 301728-000 301729-000 301729-000 301730-001 301736-000 301736-001 301736-002 301737-000 301740-001 301740-001 301741-000 301742-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301778-000 301778-000 301779-000 301779-000 301780-000 301780-000 301781-000 301781-000 301784-000 301784-000 301788-000 301789-000 301792-000 301792-001 301792-002 301798-000

1.2 1.3 1.2 1.3 1.2 1.3 1.2 1.3 4.1 4.4 4.4 4.4 4.4 1.1 4.1 2.5 4.5 4.1 4.5 4.10 1.1 1.4 1.1 1.1 1.1 1.1 1.2 1.2 1.2 1.3 1.3 1.3 1.2 1.3 1.2 1.3 1.2 3.3 3.3 4.5 4.5 4.9 4.9 4.9 1.4

34 35 38 39 30 31 23 24 14 4 5 13 12 16 38 K 6 3 3 4 13 19 6 3 24 26 43 14 12 46 47 11 11 9 9 12 15 18 17 11 10 1 1 1 20 SEPTEMBER 1995

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301802-000 301811-001 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301824-000 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301830-000 301831-000 301831-001 301833-000 301833-000 301835-000 301844-000 301851-000 301854-000 301860-000 301868-001 301875-000 301880-000 301881-000 301882-000 301885-000

4.10 4.10 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 1.2 1.2 1.3 1.3 1.3 1.2 2.9 2.13 2.12 2.16 2.3 2.4 3.3 2.8 4.10 4.6 4.10 4.10 1.3 1.2 3.3 4.10 4.4 1.1 1.4 4.1 4.4 4.4 4.4 4.10 1.1

6 15 * 3 5 1 2 4 6 7 8 * 3 5 27 25 26 28 2 2 15 15 28 2 28 15 8 29 11 * 1 13 27 26 9 10 8 2 6 17 10 1 11 9 15

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

301887-000 301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301891-000 301891-001 301891-001 301907-000 301914-000 301917-000 301917-000 301917-000 301920-000 301921-012 301921-012 301921-012 301922-014 301922-014 301922-014 301922-020 301922-020 301922-020 301922-020 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301950-022 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-035 301952-040

1.4 2.4 2.9 2.13 2.12 2.3 2.8 2.4 2.9 2.13 4.3 3.3 1.3 1.2 4.4 1.4 1.3 1.2 4.4 2.12 2.3 2.8 1.2 2.8 2.3 2.12 1.1 1.2 1.4 1.4 1.1 1.1 1.4 1.3 1.2 2.4 2.9 2.13 2.9 1.4 2.13 2.4 1.1 1.2 2.12

28 4 4 4 24 24 24 3 3 3 * K 37 36 3 22 34 33 2 2 2 2 16 22 22 22 27 44 4 18 20 17 8 25 24 21 21 21 22 7 22 22 11 17 12 99.5

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301952-040 301952-040 301954-025 301954-025 301954-035 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-004 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-012 301960-012 301960-016 301960-020 301961-010 301961-010 301964-016 301964-032 301964-032 301964-032

2.8 2.3 1.4 1.1 2.4 2.13 1.3 2.9 1.4 4.1 4.4 4.1 4.10 4.5 4.1 4.8 4.5 4.5 1.3 1.2 4.4 2.3 2.12 1.4 2.8 2.3 2.13 2.8 2.4 2.12 2.9 4.1 4.10 4.4 4.5 4.8 4.5 4.11 4.5 1.2 1.3 1.3 1.3 1.3 1.2

12 12 21 4 31 40 18 31 5 2 9 30 14 7 9 1 4 13 40 39 6 13 13 3 13 3 12 3 12 3 12 31 18 7 9 6 1 5 12 19 20 14 3 44 3

99.6 Return

PART #

FIG #

ITEM #

301965-026 301965-026 301967-000 301996-000 301996-002 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000 302017-000 302023-000 302023-000 302035-000 302036-000 302039-000 302039-001 302040-000 302040-000 302041-000 302057-000 302058-000 302060-000 302061-000 302063-002 302064-006 302065-000 302066-001 302069-000 302080-000 302080-000 302093-000 302094-000 302095-000 302096-008 302100-000 302101-000 302110-000 302129-000 302129-000 302130-000 302130-000 302130-001 302130-001

1.3 1.2 4.10 4.1 4.1 2.16 2.3 2.12 2.8 2.3 2.8 2.12 1.2 1.3 0.1 4.1 4.8 4.8 1.3 1.2 2.16 4.10 4.6 4.10 4.1 0.1 0.1 0.1 0.1 4.10 1.2 1.3 1.1 1.1 1.1 1.1 0.1 0.1 2.18 1.3 1.2 1.3 1.2 1.2 1.3

21 20 12 19 36 3 8 8 8 7 7 7 41 42 1 8 5 5 22 21 1 3 4 5 32 * * * 3 16 40 41 10 14 7 28 9 7 * 38 37 36 35 32 33 SEPTEMBER 1995

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302153-000 302207-000 302207-001 302224-000 302231-000 302246-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302290-000 302307-001 302308-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000 302351-000 302351-000 302351-000 302352-000 302352-000 302352-000 302353-000 302354-000 302354-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012

4.10 2.15 2.15 2.16 2.16 1.3 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.3 1.1 4.3 2.19 2.9 2.4 2.13 2.12 2.19 2.13 2.4 2.9 2.13 2.4 2.9 2.4 2.9 2.13 2.4 2.13 2.9 2.13 2.4 2.9 2.13 2.18 2.18 2.18 2.18 2.18 2.18 2.9

8 2 2 4 8 49 4 2 2 2 2 2 2 4 2 1 * 1 1 1 30 * 24 24 24 26 26 26 25 25 25 27 27 27 32 23 23 23 13 10 1 3 2 8 28

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

302367-012 302367-012 302371-000 302372-000 302401-000 302402-000 302402-000 302402-000 302406-020 302406-020 302406-020 302406-025 302460-020 302515-000 302516-000 302517-000 302518-000 302523-000 302528-000 302572-000 302623-000 302623-001 302623-002 302623-003 302624-000 302624-000 302624-000 302652-025 302761-000 302765-000 302765-001 302765-002 302765-003 302766-000 302766-001 302766-002 302766-003 302768-000 302768-001 302769-000 302769-001 302770-080 302773-012 302774-016 302777-000

2.4 2.13 1.4 1.4 0.1 2.9 2.4 2.13 2.8 3.3 2.12 1.1 2.3 2.19 2.19 2.19 2.19 0.1 1.1 1.1 4.3 4.3 4.3 4.3 2.12 2.8 2.3 4.10 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11

28 28 35 35 8 32 32 42 30 4 36 8 29 4 11 17 17 10 9 12 * * * * 35 32 31 17 10 8 13 8 13 6 14 6 14 2 2 * * 3 12 4 7 99.7

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302831-000 302836-000 302839-020 302862-000 302863-000 302864-000 302872-000 302873-000 302940-000 302941-000 303009-000 303009-025 303096-000 303545-000 303546-000 303575-000 303624-000 303701-000 303702-004 303703-050 303724-000 303724-001 303725-000 303725-001 303796-000 303797-000 303798-000 303958-000 303958-001 303993-000 303996-000 303997-000 304003-000 304005-000 304007-000 304011-000 304011-001 304011-001 304012-000 304012-001 304012-002 304012-003 304019-000 304019-000 304345-000

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 3.4 3.4 1.4 1.4 1.3 2.9 2.4 0.1 1.5 4.11 4.11 4.11 4.7 4.7 4.7 4.7 3.3 3.4 3.4 3.3 3.3 2.12 2.3 2.8 2.13 2.9 2.4 2.4 2.13 2.9 1.2 1.2 1.3 1.3 1.2 1.3 4.2

13 48 17 15 45 19 16 43 3 3 10 30 50 2 2 6 3 11 9 1 1 6 1 6 11 * * 1 1 6 6 6 * * * 10 10 10 * * * * 1 1 *

99.8 Return

PART # 304348-000 304348-000 304349-000 304349-000 304821-000 304822-000 304824-000 304855-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 305036-000 305036-001 305036-002 305036-003 305036-004 305036-005 305036-006 305036-007 305036-008 305036-009 305036-010 305036-011 305036-012 305036-013 305036-014 305036-015 305036-016 305036-017 305036-018 305036-019 305036-020 305036-021 305036-022

FIG #

ITEM #

4.6 4.2 4.2 4.6 4.1 4.1 4.1 1.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

8 7 2 2 4 18 17 23 21 21 15 15 19 19 25 25 12 12 26 26 37 37 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 SEPTEMBER 1995

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

46490 46490 49260-00 49303-00 49303-03 49350-02 49354-02 49367-00 49367-01 49367-01 49506-02 49506-03 49521-00 49605-00 49606-00 49607-00 49607-00 49607-00 49656-01 49670-00 49709-10 49721-05 49771-01 49771-01 49771-01 49771-09 49852-01 49853-01 49854-01 49854-03 49854-04 49854-08 49856-100 49856-100 49856-100 49856-101 49856-101 49856-101 49856-11 49856-11 49856-11 49856-110 49856-15 49856-15 49856-15

1.2 1.3 3.3 2.15 2.15 2.12 3.3 2.4 2.9 2.13 2.16 2.16 2.13 2.12 2.12 2.12 2.3 2.8 3.3 10.1 4.1 2.13 2.9 2.13 2.4 2.16 2.20 2.20 2.20 2.20 2.20 2.20 2.8 2.12 2.3 2.3 2.12 2.8 2.8 2.12 2.3 2.20 2.8 2.3 2.12

6 6 5 1 1 32 6 10 10 10 7 6 35 34 33 31 32 28 3 5 33 41 18 18 18 5 2 3 1 1 1 1 27 27 27 18 18 18 17 17 17 4 23 23 23

SEPTEMBER 1995 Return

PART #

FIG #

ITEM #

49856-66 49856-66 49856-66 49856-66 49856-67 49910-01 49910-01 49910-01 49929-01 49929-03 49929-10 49929-10 50000-15 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 50003-01 50003-01 50003-02 50003-02 50003-02 50003-02 50022-01 50022-01 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05103-00 52-05103-00 52-05103-00

2.12 2.13 2.3 2.8 2.13 4.6 4.3 4.2 4.1 4.1 4.2 4.8 3.3 2.3 2.9 2.12 2.4 2.13 2.8 2.4 2.9 2.3 2.13 2.4 2.9 2.13 2.8 2.13 2.9 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.12 2.3 2.8

25 37 25 25 36 12 2 20 35 18 15 4 10 9 13 9 13 13 9 14 14 4 14 30 30 38 4 16 16 16 5 5 5 5 5 5 5 5 5 5 21 21 21

99.9

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

PART MANUAL Manual Part Number 302064-007 RMX/HMX ELECTRIC LOW LIFT PALLET TRUCK Effective Serial Number _MX__25268001

HMX

RMX

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED DECEMBER 1995

Return

RMX/HMX

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

EXPLANATION OF SERIAL NUMBER

HMX 65 2 5 265 001 Number of unit for that day Day of year Year Decade Capacity Model

1 Return

SEPTEMBER 1995

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG. #

IITEM # PART #

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

SEPTEMBER 1995 Return

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

Battery Rollers and Frame Assembly C ____________________________________

4.7

4.15

Caster Assembly, HMX Caster Assembly, RMX Spring Loaded Cold Storage Assembly, 12/24 Volt Contactor Assembly, 1A HMX 24 Volt Contactor Assembly, Forward & Rearward Control Handle Head Assembly

4.6 4.2 2.16 2.14 2.5 1.2

4.13 4.5 2.25 2.21 2.7 1.3

Decals and Parts List assembly Drive Wheel Assembly E_____________________________________

0.1 1.5

0.1 1.9

2.12 2.3 2.8 2.15 2.13 2.4 2.9 2.10 2.1 2.6 2.11 2.2 2.7

2.17 2.3 2.11 2.23 2.19 2.5 2.13 2.15 2.1 2.9 2.16 2.2 2.10

4.1

4.4 1.1 3.4 3.1 3.2 3.3

4.9 1.1 3.5 3.1 3.2 3.3

A,B___________________________________

D ____________________________________

SEPTEMBER 1995 Return

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

4.3

4.7

2.18 2.19 2.17

2.29 2.31 2.27

99.1

4.8 2.20

4.17 2.33

4.9 4.7

4.19 4.13

4.10 10.1

4.21 10.1

4.11 4.5 1.4

4.23 4.11 1.7

1.3

1.5

I,J,K,L ________________________________ Load Wheel Assembly M ____________________________________ Motor Assembly, 12 Volt Drive RMX Motor Assembly, 24 Volt Drive RMX/HMX Motor Assembly, Pump 12/24 Volt N ____________________________________ Numerical Index O,P___________________________________ Pallet Entry Rollers Power Connector Assembly Q,R___________________________________ Removable Load Backrest Rollers, Pallet Entry S_____________________________________ Shields and Guards Special Tools and Lubrications T_____________________________________ Tilting Package Guard Assembly Torsion Rod Assembly, HMX Caster Transmission Assembly U,V,W _________________________________ Walk Along Knob Control Handle Head Assembly X,Y,Z _________________________________

SEPTEMBER 1995 Return

FIGURE 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

DECEMBER 1995

FIG. # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

IITEM # PART # 1 2 3 4 5 5 5 5 5 5 5 5 5 5 6 7 8 9 10 11 * * * *

DECEMBER 1995

Return

NAME

# FOR ASSY.

Decal, WARNING Decal, HMX data plate Decal, BT PRIME-MOVER logo Decal, RMX data plate Paint, orange BT PRIME-MOVER Spray, orange BT PRIME-MOVER Paint, graphite green BT PRIME-MOVER Spray, graphite green BT PRIME-MOVER Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BLACK semi gloss Spray, BLACK semi gloss Decal, NO STEP Decal, RMX Decal, NO RIDING (RMX ONLY) Decal, HMX Decal, WARNING COAST (HMX ONLY) Decal, U.S.A. Flag Manual, RMX/HMX OPERATOR'S Cord, manual Manual, RMX/HMX PARTS Manual, RMX/HMX SERVICE

1 1 2 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1 1 1 1 1 1

UNITS

RMX HMX

0.2

FIGURE 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

DECEMBER 1995

FIG. #

ITEM # PART #

1.1

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28

------------------ Control handle head assembly (See Fig.# 1.2-1.3) 302290-000 Plug, RMX 301854-000 Control, coast HMX 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin, coast control 302095-000 Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing 302093-000 Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle 302094-000 Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivet (cold storage) 11160-11 Fitting, grease (cold storage) 301740-001 Screw, set 301946-001 Seal, small felt 11205-30 Bearing, small ------------------ Frame, carrier (See Fig.# 4.1) 301946-000 Seal, large felt 11205-26 Bearing ------------------ Transmission assembly (See Fig.# 1.4) 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing

DECEMBER 1995

Return

NAME

# FOR ASSY.

UNITS

1 1 1 1 6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

RMX HMX

cold storage cold storage

1.2

FIGURE # 1.2 CONTROL HANDLE HEAD ASSEMBLY

1.3

Return

AUGUST 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS twist thumb

1.2 1.2

* *

304012-000 304012-001

Handle With twist grip assembly Handle thumb control assembly

1 1

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Pin Grip, twist Bushing Block Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, Cold Storage (See Fig.# 2.16) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Grip, fixed Washer Screw, flat head

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2

AUGUST 1995

Return

twist twist twist twist

thumb thumb thumb

1.4

FIGURE # 1.3 WALK ALONG KNOB CONTROL HANDLE HEAD ASSEMBLY

PARTS FOR TWIST GRIP HANDLE

1.5

Return

DECEMBER 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS twist thumb

1.3 1.3

* *

304012-002 304012-003

Handle With twist grip assembly Handle thunb control assembly

1 1

1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

304019-000 301825-010 301964-032 109631 101216 46490 301717-000 140176 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 302872-002 302839-020 301954-035 302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302023-000 302873-001 301964-032 302863-000 301778-000 301778-000

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, flat head locking Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, Cold Storage (See Fig.# 2.16) Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Knob assembly Pin, roll Grip, twist Pin Pin

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 2 1 1 1 2 2 1 1 1 9 1 1 6 1 1 1 1 1 2 2 2 2 2

DECEMBER 1995

Return

thumb thumb thumb thumb thumb

twist twist twist twist thumb 1.6

FIGURE # 1.4 TRANSIMISSION ASSEMBLY

TORQUE NUT TO 250 FT./LBS. WHILE TURNING WHEEL.

1.7

Return

AUGUST 1995

FIG. #

ITEM # PART #

1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 27 28 28 29 30 31 32 33 34 35 35 36 37 38 39

AUGUST 1995

Return

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000 301945-006 301754-000 301798-000 301954-025 301920-000 301654-012 301633-007 301633-006 301580-001 11890-09 11844-02 23006-00 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 302372-000 302371-000 11205-27 23007-00 11039-31 301654-024

# FOR ASSY. 1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 2 1 1 1 1 9 1 2 1 2 1 1 2 1 1 1

UNITS

RMX HMX

1.8

FIGURE 1.5 DRIVE WHEEL ASSEMBLY

1.9

Return

AUGUST 1995

FIG. # 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5

IITEM # PART # 1 2 2 2 2 2 2 3 3 3 3 3 3 4

AUGUST 1995

Return

301654-024 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

# FOR ASSY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane Flat rubber Non-marking Traction-lug Grip rubber Siped rubber Urethane

1.10

RMX 12 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.1 RMX 12 VOLT ELECTRICAL SCHEMATIC

2.1

Return

DECEMBER 1995

FIGURE 2.2 RMX 12 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1995

Return

2.2

FIGURE # 2.3 RMX 12 VOLT ELECTRICAL ASSEMBLY

2.3

Return

DECEMBER 1995

FIG. # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28 29 30 30 31

------------------- Panel assembly (See Fig.# 2.4) 301922-014 Screw, socket flat head 301960-008 Nut 50003-01 Screw, cap ------------------- Pump/motor assembly (See Fig.# 3.4) 304977-000 Harness 302017-000 Switch, emergency disconnect 50001-11 Lockwasher ------------------- Motor, drive (See Fig.# 2.18) ------------------- Connector assembly (See Fig.# 2.20) 301952-040 Screw, locking 301960-006 Nut 302624-000 Extension, terminal 11880-09 Screw, round head 14986-03 Nut, twin 49856-11 Cable 302406-020 Screw, flat head 14851-04 Nut, clip 15677-10 Clamp 301826-016 Screw 301922-020 Screw, socket flat head 49856-15 Cable 301890-000 Breaker, circuit 49856-66 Cable 15677-04 Clamp 49856-100 Cable 52-05103-00 Sleeve (2.3 ft.) 20208-00 Switch, interlock 20323-00 Switch, interlock (Cold Storage) 14915-01 Plug, hole 302016-000 Switch, key 304267-000 Switch, toggle assembly 304775-000 Harness (suppled with item # 6)

DECEMBER 1995

Return

NAME

# FOR ASSY.

UNITS

1 4 2 1 1 1 1 2 1 1 2 2 1 2 1 1 3 1 1 2 1 4 1 1 1 1 As Req’d. 1 1 1 1 1 1

2.4

FIGURE # 2.4 RMX 12 VOLT ELECTRICAL PANEL ASSEMBLY

2.5

Return

DECEMBER 1995

FIG. # 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

IITEM # PART # 1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 32 33

302341-000 23456-03 303546-000 304973-000 301889-000 50003-02 11880-09 14986-03 23309-00 20140-01 301954-035 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 304976-000 27704-04 301951-035 20375 20208-00 20323-00 302402-000

DECEMBER 1995

Return

NAME Panel Controller, 12 volt Controller, 12 volt remanufactured Contactor, 12 volt Breaker, control Screw, cap Screw, machine Nut, twin Horn, 12 volt Breaker, power Screw, socket head Contactor, F & R 12 volt (See Fig.# 2.5) Nut Lockwasher Screw Screw, thread form Screw Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Module, control Suppressor Screw Washer, flat Switch, limit Switch, limit (Cold Storage) Decal, DO NOT STEAM CLEAN

# FOR ASSY. 1 1 1 1 1 1 2 1 1 1 1 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 1 2 2 2 1 1 1

UNITS

Cold Storage

2.6

FIGURE 2.5 CONTACTOR ASSEMBLY, FORWARD & REARWARD

2.7

Return

MAY 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT 24 VOLT

2.5 2.5

* *

27692-01 27692-00

Forward/rearward Contactor Assy, 12 Volt Forward/rearward Contactor Assy, 24 Volt

1 1

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 301741-000

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

MAY 1995

Return

12 VOLT 24 VOLT RED

GOLD

2.8

RMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.6 RMX 24 VOLT ELECTRICAL SCHEMATIC

2.9

Return

NOVEMBER 1994

FIGURE 2.7 RMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1994

Return

2.10

FIGURE # 2.8 RMX 24 VOLT ELECTRICAL ASSEMBLY

2.11

Return

DECEMBER 1995

FIG. # 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

-----------------301922-014 301960-008 50003-02 -----------------304773-000 302017-000 302016-000 50001-11 ----------------------------------301952-040 301960-006 20208-00 20323-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-020 49856-15 301890-000 49856-66 301445-001 49856-100 49607-00 301826-016 302406-020 15677-04 302624-000

DECEMBER 1995

Return

NAME

# FOR ASSY.

1 4 2 1 1 1 1 1 2 1 1 2 2 1 1 Cold Storage 2 1 1 1 1 1 As Req'd. 1 3 1 1 1 1 2 2 3 1 1

UNITS

2.12

FIGURE # 2.9 RMX 24 VOLT ELECTRICAL PANEL ASSEMBLY

2.13

Return

DECEMBER 1995

FIG. # 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9 2.9

IITEM # PART # 1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

302341-000 23456-02 303545-000 304799-000 301889-000 20208-00 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 304011-001 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 50003-02 301954-035 302402-000

DECEMBER 1995

Return

NAME Panel Controller, 24 volt Controller, 24 volt remanufactured Contactor, 24 volt Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, round head Nut, twin Horn, 24 volt Breaker, power Relay Relay (Cold Storage) Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw Screw, thread form Screw Lockwasher Male, tab Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Screw Screw, socket head Decal, DO NOT STEAM CLEAN

# FOR ASSY. 1 1 1 1 1 1 1 2 1 1 1 1 1 1 3 5 4 2 4 4 4 1 1 11 2 1 1 1 1 1 2 2 1 1 1

UNITS

Cold Storage

2.14

HMX 24 VOLT ELECTRICAL SCHEMATIC

FIGURE 2.10 HMX 24 VOLT ELECTRICAL SCHEMATIC

2.15

Return

NOVEMBER 1994

FIGURE 2.11 HMX 24 VOLT ELECTRICAL SCHEMATIC SYMBOLS

DOUBLE TIP CONTACTOR

DIODE

CAPACITOR

SINGLE TIP CONTACTOR

COIL

THERMAL PROTECTOR

CONTROL SWITCH

RESISTOR

PLUG

TRANSFORMER T3

FUSE ELECTRICAL LINE JOINTING

ARM

ARMATURE ELECTRICAL LINE CROSSING

S1 FIELD S2

NOVEMBER 1994

Return

2.16

FIGURE # 2.12 HMX 24 VOLT ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.17

Return

NOVEMBER 1994

FIG. # 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12 2.12

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

NOVEMBER 1994

Return

NAME

# FOR ASSY.

UNITS

2.18

FIGURE # 2.13 HMX 24 VOLT ELECTRICAL PANEL ASSEMBLY NOTE: USE HEAT CONDUCTING MATERIAL DOW #340 BETWEEN CONTROLLER AND PANEL PLATE.

2.19

Return

DECEMBER 1995

IITEM # PART # 1 2 2 3 4 5 5 6 7 8 9 10 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

302341-001 27325-01 301314-000 304799-000 301889-000 20208-00 20323-00 11880-09 14986-03 23309-01 20140-01 49367-01 304011-001 -----------------301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 11020-46 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-04 20912-00 27318-00 302353-000 23452-01 -----------------49521-00 49856-67 49856-66 50003-02 27704-06 301954-035 49721-05 302402-000

DECEMBER 1995

Return

NAME Panel Controller, 24 volt Controller, 24 volt remanufactured Contactor Breaker, control Switch, limit Switch, limit (Cold Storage) Screw, machine Nut, twin Horn, 24 volt Breaker, power Relay Relay (Cold Storage) Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, 24 volt field weakening Contactor, field weakening Contactor, 1A (See Fig.# 2.14) Delay, 1 second time Cable Cable Screw, cap Suppressor, 1A Screw, socket head Screw, cap Decal, DO NOT STEAM CLEAN

# FOR ASSY. 1 1 1 1 1 1 1 2 1 1 2 1 1 1 4 8 6 2 6 6 6 1 1 17 2 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1 1 1 1

UNITS

Cold Storage

2.20

FIGURE # 2.14 HMX 24 VOLT 1A CONTACTOR ASSEMBLY

2.21

Return

MAY 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS 24 VOLT

2.14

27693-00

Contactor Assembly, HMX 24 Volt 1A

2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14 2.14

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

MAY 1995

Return

RED

GOLD

2.22

FIGURE # 2.15 12/24 VOLT ELECTRICAL LIFT INTERRUPT

NOT AVAILABLE FOR HMX-50 TRUCKS

CONNECT TO WIRING HARESS

2.23

Return

JUNE 1995

2.3 FIG. # 2.15 2.15 2.15 2.15

IITEM # PART # 1 1 2 2

JUNE 1995

Return

49303-03 49303-00 302207-000 302207-001

NAME Display, BDI/Hourmeter lift interrupt Display, BDI/Hourmeter lift interrupt Harness, 12 volt wire Harness, 24 volt wire

# FOR ASSY.

UNITS

1 1 1 1

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.24

FIGURE # 2.16 COLD STORAGE ASSEMBLY

NOT AVAILABLE FOR HMX-50 TRUCKS. CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO WIRES 6 AND 12.

POSITION HEATER ON BOTTOM OF SWITCH BRACKET AS SHOWN.

SIDE VIEW-SECTION CONTROL HANDLE

TOP VIEW CONTROL HANDLE

EXISTING HARNESS

SIDE VIEW 24V ELECTRICAL PANEL

POSITION HEATER ON INSIDE OF BRACKET.

POSITION HEATER ON INSIDE OF COVER AS SHOWN

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HEAD WIRING HARNESS.

2.25

Return

JUNE 1995

2.3 FIG. # 2.16 2.16 2.16 2.16 2.16 2.16 2.16 2.16

IITEM # PART # 1 2 3 4 5 6 7 8

JUNE 1995

Return

302041-000 301826-016 302013-000 302224-000 49771-09 49506-03 49506-02 302231-000

NAME

# FOR ASSY.

Plate Screw, thead forming Thermostat Bracket, heater Tab wire, male Heater, 24 volt Heater, 12 volt Harness, heater

1 2 1 1 4 or 6 2 or 3 2 2

UNITS

24 VOLT 12 VOLT

2.26

FIGURE # 2.17 MOTOR ASSEMBLY, PUMP

2.27

Return

MAY 1995

2.3 FIG. #

IITEM # PART #

NAME

2.17 2.17

* *

301821-000 301822-000

Pump Motor Assembly, 12 VOLT Pump Motor Assembly, 24 VOLT

2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17

1 2 3 3 4 5 5 6 7 8 9

301821-003 301821-004 301821-001 301822-001 301821-005 301821-002 301822-002 301821-006 301821-007 301821-008 301821-009

MAY 1995

Return

# FOR ASSY.

UNITS

1 1

12 VOLT 24 VOLT

1 1 1 1 1 1 1 1 1 set 1 1 set

12 VOLT 24 VOLT 12 VOLT 24 VOLT

2.28

FIGURE # 2.18 RMX 12 VOLT DRIVE MOTOR ASSEMBLY

2.29

Return

MAY 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT

2.18

302110-000

Drive Motor Assembly, RMX 12 VOLT

2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18 2.18

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

MAY 1995

Return

2.30

FIGURE # 2.19 RMX/HMX 24 VOLT DRIVE MOTOR ASSEMBLY

2.31

Return

MAY 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS RMX HMX

2.19 2.19

* *

302346-000 302308-000

Drive Motor Assembly, RMX 24 VOLT Drive Motor Assembly, HMX 24 VOLT

1 1

2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 1 2 2 2 1 1 1 1 1 1 4 1

MAY 1995

Return

RMX HMX

2.32

FIGURE # 2.20 POWER CONNECTOR ASSEMBLY

2.33

Return

DECEMBER 1995

2.3 FIG. # 2.20 2.20 2.20 2.20 2.20 2.20 2.20

IITEM # PART # 1 1 1 1 2 3 4

49854-01 49854-03 49854-04 49854-08 49852-01 49853-01 49856-110

DECEMBER 1995

Return

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, 23"

# FOR ASSY. 1 1 1 1 2 2 2

UNITS GRAY YELLOW RED BLUE

2.34

FIGURE # 3.1 HYDRAULIC SCHEMATIC

NOTE: 5000# 2400PSI 6500# 2800PSI 8000# 3100PSI

LIFT CYLINDER

8000# SWITCH

SEE NOTE:

HYDRAULIC PUMP

LIFT CONTROL SYSTEM SCHEMATIC 3.1

Return

SEPTEMBER 1995

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

SEPTEMBER 1995

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

DECEMBER 1995

2.3 FIG. #

IITEM # PART #

3.3 3.3 3.3

1 1 2

303958-000 303958-001 -----------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

3 4 5 6 7 8 9 10 11 12 13K 14 15K 16K K

49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

NAME Kit, 12 VOLT pump and motor assembly Kit, 24VOLT pump and motor assembly Lift pump and motor assembly (See Fig.# 3.4) Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

# FOR ASSY. 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS 12 VOLT 24 VOLT

8000 lbs. only 8000 lbs. only

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

DECEMBER 1995

Return

3.4

FIGURE # 3.4 HYDRAULIC PUMP AND MOTOR ASSEMBLY

3.5

Return

DECEMBER 1995

2.3 FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS 12 VOLT 24 VOLT

3.4 3.4

* *

303797-000 303798-000

Pump and motor assembly, 12 VOLT Pump and motor assembly, 24 VOLT

1 1

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

Wire assembly Valve, NC solenoid, 12 VOLT Valve, NC solenoid, 24 VOLT Coil, 12 VOLT Coil, 24 VOLT Valve, cartridge check O ring Wire assembly Motor, pump (See Fig.# 2.17) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump 12 VOLT Contactor, pump 24 VOLT Valve, flow control

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1

DECEMBER 1995

Return

12 VOLT 24 VOLT 12 VOLT 24 VOLT

12 VOLT 24 VOLT

3.6

FIGURE # 4.1 FRAME ASSEMBLY

Effective Serial Number _MX__25268001

HMX-50 does not have Cold Storage

4.1

Return

SEPTEMBER 1995

2.3 FIG. #

IITEM # PART #

4.1

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

2 3 4 5 6 7 8 9 10 10 11

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

12 12 13 14 15 15 15 16 17 17 18 18 19 19 19 20 21 21 22 23 24 25 25 26 26 27 28 29 30 31 32 33 34 35 36 37 37 38

# FOR ASSY.

UNITS

------------------ Frame, carrier 1 (State Model & Serial Number) 301954-060 Screw, socket head HMX 2 301747-000 Isolator 2 304821-000 Bushing, iron 12 11020-40 Bearing, plain 2 11160-11 Fitting, grease 17 301604-001 Link, upper 1 302036-000 Spacer 2 301956-035 Screw, cap 8 27006-00 Shim, .12" As Req'd. .12" 27006-02 Shim, .25" As Req'd. .25" ------------------- Frame, carrier 1 (State Model & Serial Number) 304885-000 Pin 3 304886-000 Pin (COLD STORAGE) 3 Cold Storage 28238 Pin, roll (6mm X 60mm) 1 ------------------- Frame, lift (State Model & Serial Number) 1 301730-001 Pin, axle (HMX-50 ONLY) 2 HMX-50 304874-000 Pin, axle 2 304880-000 Pin, axle (COLD STORAGE) 2 Cold Storage 11160-09 Fitting, grease 2 301868-001 Fork, wheel (HMX-50 ONLY) 2 HMX-50 304824-000 Fork, wheel 2 49929-03 Bushing, iron (HMX-50 ONLY) 4 HMX-50 304822-000 Bushing, iron 12 301996-000 Pin (HMX-50 ONLY) 2 HMX-50 304881-000 Pin 2 304882-000 Pin (COLD STORAGE) 2 Cold Storage See Page# 4.3 Rod, pull 2 304871-000 Pin, lower link 2 304872-000 Pin, lower link (COLD STORAGE) 2 Cold Storage 301652-016 Screw, cap 3 11160-14 Fitting, grease 8 301607-000 Link, lower 4 304883-000 Pin, lower link 2 304884-000 Pin, lower link (COLD STORAGE) 2 Cold Storage 304887-000 Pin 2 304888-000 Pin (COLD STORAGE) 2 Cold Storage 20686 Pin, roll (6mm X 45mm) 4 29833 Pin, roll (6mm X 50mm) 6 301604-000 Link, upper 1 301955-016 Screw, socket lock 3 301960-008 Nut 1 302061-000 Bracket, harness 1 49709-10 Clamp 1 301652-016 Screw, cap 1 49929-01 Bushing, iron (HMX-50 ONLY) 4 HMX-50 301996-002 Pin, wheel fork pivot (HMX-50 ONLY) 2 HMX-50 304909-000 Pin 1 304910-000 Pin (COLD STORAGE) 1 Cold Storage 301740-001 Screw, cap (HMX-50 ONLY) 6 HMX-50

SEPTEMBER 1995

Return

NAME

4.2

PULL RODS AND FRAME ASSEMBLY

FORK WIDTH

FORK LENGTH

22" 22" 22" 22" 22" 22" 22" 23" 23" 23" 27" 27" 27" 27" 27" 27" 28" 28" 28"

36" 42" 48" 60" 72" 96" 1150mm 84" 93" 96" 36" 42" 48" 60" 72" 96" 84" 93" 96"

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY 13.3" x 31¾"

4.3

Return

Battery Box PULL ROD

FORK WIDTH

FORK LENGTH

26"

48"

305036-022

27"

48"

305036-022

ITEM # 20

SEPTEMBER 1995

Return

4.4

FIGURE # 4.2 RMX SPRING LOADED CASTER ASSEMBLY

4.5

Return

MAY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS RMX only

4.2

304345-000

Caster Assembly, RMX Spring Loaded

4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2 4.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

MAY 1995

Return

4.6

FIGURE # 4.3 WHEEL ASSEMBLY, LOAD

Raised edges to the inside.

Seals to the outside.

4.7

Return

MAY 1995

49910-01

Bearing, seal (2)

11030-05 Bearing, No Seal (2) 3 ---------------- ---------------- ---------------- 11030-05 Guard, string (2) 4 ---------------- ---------------- 302287-000 302287-000 302297-000

MAY 1995

Return

4.8

FIGURE # 4.4 HMX HAND RAIL ASSEMBLY

4.9

Return

MAY 1995

FIG. #

ITEM # PART #

NAME

# FOR ASSY.

UNITS HMX only

4.4

301907-000

Hand rail assembly, HMX

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

1 2 3 4 5 6 7 8 9 10 11 12 13

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

1 6 8 1 1 2 2 1 2 1 1 1 1

MAY 1995

Return

Lift Lower

Horn High Speed

4.10

FIGURE # 4.5 HMX CASTER TORSION ROD ASSEMBLY

4.11

Return

MAY 1995

FIG. #

ITEM # PART #

NAME

4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.6) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

MAY 1995

Return

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 2 2 2

4.12

FIGURE # 4.6 CASTER ASSEMBLY

4.13

Return

APRIL 1995

FIG. #

IITEM # PART #

NAME

# FOR ASSY.

4.6

301830-000

Caster Assembly

4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

APRIL 1995

Return

UNITS

4.14

FIGURE # 4.7 BATTERY ROLLERS AND FRAME ASSEMBLY

NOT AVAILABLE FOR HMX-50 TRUCKS

4.15

Return

MAY 1995

FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS

8 INCH BATTERY COMPARTMENT 4.7

4.7 4.7 4.7 4.7 4.7

2 3 4 5 6

4.7

303725-000

1 8 4 4 1 1 1

13 INCH BATTERY COMPARTMENT 4.7

4.7 4.7 4.7 4.7 4.7

2 3 4 5 6

4.7

303724-000

1 8 4 4 1 1 1

Battery Compartment Doors

MAY 1995

Return

4.16

FIGURE # 4.8 PALLET ENTRY ROLLERS

NOT AVAILABLE FOR HMX-50 TRUCKS SEE LIFT FRAME ASSEMBLY

4.17

Return

MAY 1995

FIG. #

IITEM # PART #

4.8 4.8 4.8 4.8 4.8 4.8 4.8

MAY 1995

Return

1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

# FOR ASSY. 6 6 6 6 2 2 6

UNITS

Standard Ext nose

4.18

FIGURE # 4.9 REMOVABLE LOAD BACKREST

4.19

Return

MAY 1995

FIG. #

IITEM # PART #

4.9 4.9 4.9

MAY 1995

Return

1 1 1

301792-000 301792-001 301792-002

NAME Backrest, 48 inch load Backrest, 60 inch load Backrest, 72 inch load

# FOR ASSY.

UNITS

1 1 1

48 inch 60 inch 72 inch

4.20

FIGURE # 4.10 SHIELDS AND GUARDS

4.21

Return

MAY 1995

FIG. # 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10 4.10

IITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

MAY 1995

Return

301831-000 301692-000 302057-000 301749-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301967-000 301831-001 301955-016 301811-001 302069-000 301652-025 301960-008

NAME

# FOR ASSY.

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4 2

UNITS HMX

4.22

FIGURE # 4.11 TILTING PACKAGE GUARD ASSEMBLY

NOT AVAILABLE FOR HMX-50 TRUCKS

4.23

Return

MAY 1995

FIG. #

IITEM # PART #

NAME

# FOR ASSY.

UNITS 48 inch 60 inch

4.11 4.11

* *

302769-000 302769-001

Load backrest, 48 inch Load backrest, 60 inch

1 1

4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

MAY 1995

Return

48 inch 60 inch

48 inch 60 inch 48 inch 60 inch

4.24

FIGURE 10.0 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

DECEMBER 1995

FIG. # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

IITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

DECEMBER 1995

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

10.2

Return

FIG. #

ITEM #

PART #

FIG #

ITEM #

101216 101216 109631 109631 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-43 11020-46 11020-46 11020-46 11030-05 11030-21 11039-31 11072-02 11072-02 11072-02 11072-14 11072-14 11073-34 11073-34 11160-09 11160-11 11160-11 11160-11 11160-14 11205-26 11205-27 11205-29 11205-29 11205-30 11261-11 11261-11 11695-05 11844-02 11844-02 11854-02

1.2 1.3 1.2 1.3 4.2 4.8 4.2 4.2 4.6 4.1 4.5 1.1 2.9 2.13 2.4 4.3 1.4 1.4 2.9 2.4 2.13 1.3 1.2 4.2 4.6 4.1 4.1 4.2 4.6 4.1 1.1 1.4 4.6 4.2 1.1 1.3 1.2 1.4 1.4 1.4 4.2

5 5 4 4 10 2 16 24 16 5 5 25 20 20 20 3 34 38 17 17 17 30 29 8 9 16 6 17 6 23 21 36 14 25 18 29 28 9 27 1 11

2.13 2.12 2.9 2.4 2.3 2.8 1.4 1.4 4.6 4.2 1.3 1.2 1.1 3.4 1.2 1.3 2.12 2.8 2.3 2.3 4.2 4.6 2.3 2.8 2.13 2.12 2.4 2.9 2.8 2.3 2.12 2.3 2.12 2.8 10.1 2.5 2.14 2.5 2.5 2.5 2.5

6 15 6 6 15 15 26 33 7 6 23 22 5 16 8 8 19 19 19 26 23 15 16 16 7 16 7 7 31 30 4 20 20 20 6 1 2 2 3 4 5

DECEMBER 1995 Return

99.1

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

2.14 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.14 2.5 2.14 2.5 2.14 2.5 1.5 1.5 1.5 1.5 1.5 2.5 2.14 2.14 2.14 2.5 2.14 2.14 2.5 2.5 2.14 2.5 2.14 2.9 2.4 2.13 3.4 3.4 3.4 3.4 2.12 2.14 2.14 2.14 2.14 2.14

6 6 11 13 15 18 19 20 22 19 24 10 25 9 26 3 3 3 3 3 12 15 12 4 10 13 14 23 16 17 17 18 9 9 9 9 30 19 29 29 1 3 5 11 16

20208-00 20208-00 20208-00 20208-00 20208-00 20208-00 202154 202315 202324 202356 202393 202394 20323-00 20323-00 20323-00 20323-00 20323-00 20323-00 20375 204239 204240 204241 20686 20912-00 22226-01 22226-02 23006-00 23007-00 23008-00 23019-00 23041-00 23109-00 23296-00 23309-00 23309-01 23309-01 23411-00 23451-00 23451-00 23451-00 23452-01 23456-02 23456-03 25189-02 25189-02

2.8 2.3 2.4 2.12 2.13 2.9 10.1 3.4 3.4 2.17 3.4 3.4 2.8 2.4 2.9 2.3 2.13 2.12 2.4 2.14 2.14 2.5 4.1 2.13 3.4 3.4 1.4 1.4 1.4 1.4 4.3 4.3 0.1 2.4 2.13 2.9 0.1 2.13 2.9 2.4 2.13 2.9 2.4 4.7 4.7

14 14 32 14 5 5 1 11 8 9 12 20 14 32 5 14 5 14 31 8 7 2 27 30 38 38 28 37 11 2 1 * * 8 8 8 11 19 19 19 33 2 2 2 2

99.2 Return

DECEMBER 1995

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

25203-09 25203-10 25204-08 25204-09 27006-00 27006-02 27012-01 27318-00 27325-01 27626-01 27626-02 27626-03 27692-00 27692-01 27693-00 27704-04 27704-04 27704-04 27704-06 27796-01 27796-02 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 28238 29833 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300425-000

4.7 4.7 4.7 4.7 4.1 4.1 4.8 2.13 2.13 4.3 4.3 4.3 2.5 2.5 2.14 2.9 2.13 2.4 2.13 4.6 4.2 4.2 4.2 4.2 4.6 4.2 4.6 4.2 4.6 4.1 4.1 10.1 10.1 10.1 1.4 1.4 1.4 1.4 1.4 1.4 2.18 2.18 2.18 2.18 2.18

4 4 3 3 10 10 3 31 2 1 1 1 * * * 29 29 29 39 1 1 5 14 21 13 9 10 3 3 13 28 2 3 4 12 13 14 15 17 16 4 6 12 7 14

DECEMBER 1995 Return

PART #

FIG #

ITEM #

300427-000 300431-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-015 300947-016 300947-018 300947-019 300947-020 300947-021 300947-023 300947-024 300947-026 300947-027 300947-028 300947-030 300947-031 300947-042 300947-065 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000

2.18 2.18 2.18 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.2 4.6 4.2 4.2 4.6 4.2 4.2

11 5 9 5 6 18 7 8 9 10 19 23 25 20 21 25 15 27 14 21 13 23 4 2 2 22 26 32 39 37 34 6 1 17 24 36 18 10 4 5 18 19 11 12 13 99.3

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301301-000 301314-000 301327-001 301327-002 301327-003 301327-004 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-001 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301606-000 301607-000 301621-000 301633-006 301633-007 301652-016 301652-016 301652-030 301653-020 301654-012 301654-012 301654-024 301654-024 301692-000 301717-000 301717-000 301718-000 301718-000 301719-000 301720-000

4.2 2.13 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.19 2.12 2.8 1.4 1.4 10.1 10.1 10.1 4.1 4.1 3.3 3.3 4.1 3.4 1.4 1.4 4.1 4.1 4.10 1.4 1.4 1.4 1.5 1.4 4.10 1.2 1.3 1.3 1.2 1.2 1.2

22 2 1 2 3 12 13 14 15 16 22 24 26 27 28 26 26 25 31 * * * 29 7 14 12 24 28 24 24 22 34 7 32 29 23 1 39 2 7 7 10 10 13 42

99.4 Return

PART #

FIG #

ITEM #

301721-000 301723-000 301723-000 301724-000 301724-000 301728-000 301728-000 301729-000 301729-000 301730-001 301736-000 301736-001 301736-002 301737-000 301740-001 301740-001 301741-000 301742-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301778-000 301778-000 301779-000 301779-000 301780-000 301780-000 301781-000 301781-000 301784-000 301788-000 301789-000 301792-000 301792-001 301792-002 301798-000

1.2 1.3 1.2 1.3 1.2 1.2 1.3 1.3 1.2 4.1 4.4 4.4 4.4 4.4 1.1 4.1 2.5 4.5 4.1 4.5 4.10 1.1 1.4 1.1 1.1 1.1 1.1 1.2 1.2 1.3 1.3 1.2 1.2 1.3 1.3 1.2 1.2 1.3 3.3 4.5 4.5 4.9 4.9 4.9 1.4

18 35 34 39 38 30 31 24 23 14 4 5 13 12 16 38 K 6 3 3 4 13 19 6 3 24 26 43 14 47 46 12 11 11 9 9 15 12 8 11 10 1 1 1 20 DECEMBER 1995

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301802-000 301811-001 301821-000 301821-001 301821-002 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301824-000 301824-000 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301827-020 301830-000 301831-000 301831-001 301833-000 301833-000 301835-000 301844-000 301851-000 301854-000 301860-000 301868-001 301875-000 301880-000 301881-000 301882-000 301885-000 301887-000

4.10 4.10 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 2.17 1.3 1.2 1.3 1.2 1.3 1.2 2.4 2.8 2.9 2.12 2.3 2.13 2.16 4.10 4.6 4.10 4.10 1.2 1.3 3.3 4.10 4.4 1.1 1.4 4.1 4.4 4.4 4.4 4.10 1.1 1.4

6 15 * 3 5 1 2 4 6 7 8 * 3 5 26 27 28 25 2 2 15 29 15 28 28 15 2 11 * 1 13 26 27 9 10 8 2 6 17 10 1 11 9 15 28

DECEMBER 1995 Return

PART #

FIG #

ITEM #

301889-000 301889-000 301889-000 301890-000 301890-000 301890-000 301907-000 301914-000 301917-000 301917-000 301917-000 301920-000 301921-012 301921-012 301921-012 301922-014 301922-014 301922-014 301922-020 301922-020 301922-020 301922-020 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301950-022 301950-022 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301951-035 301952-016 301952-035 301952-040 301952-040 301952-040 301954-025

2.13 2.9 2.4 2.12 2.3 2.8 4.3 3.3 1.3 1.2 4.4 1.4 1.2 1.3 4.4 2.12 2.3 2.8 2.12 2.3 2.8 1.2 1.1 1.2 1.4 1.4 1.1 1.1 1.4 1.3 1.2 2.9 2.4 2.13 1.4 2.4 2.13 2.9 2.4 1.1 1.2 2.8 2.3 2.12 1.4

4 4 4 24 24 24 * K 37 36 3 22 33 34 2 2 2 2 22 22 22 16 27 44 4 18 20 17 8 25 24 21 21 21 7 22 22 22 30 11 17 12 12 12 21 99.5

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301954-025 301954-035 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-004 301960-004 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-012 301960-012 301960-016 301960-020 301961-010 301961-010 301964-016 301964-032 301964-032 301964-032 301965-026 301965-026 301967-000

1.1 2.9 2.4 1.3 2.13 4.1 1.4 4.4 4.10 4.1 4.5 4.1 4.8 4.5 4.5 1.2 1.3 4.4 1.4 2.8 2.12 2.3 2.9 2.4 2.8 2.3 2.13 2.12 4.1 4.4 4.10 4.5 4.5 4.8 4.11 4.5 1.3 1.2 1.3 1.2 1.3 1.3 1.3 1.2 4.10

4 31 10 18 40 2 5 9 14 30 7 9 1 4 13 39 40 6 3 13 13 13 12 12 3 3 12 3 31 7 18 9 1 6 5 12 20 19 14 3 3 44 21 20 12

99.6 Return

PART #

FIG #

ITEM #

301996-000 301996-002 302013-000 302016-000 302016-000 302016-000 302017-000 302017-000 302017-000 302023-000 302023-000 302035-000 302036-000 302039-000 302039-001 302040-000 302040-000 302041-000 302057-000 302058-000 302060-000 302061-000 302063-002 302064-007 302065-000 302066-001 302069-000 302080-000 302080-000 302093-000 302094-000 302095-000 302096-008 302100-000 302101-000 302110-000 302129-000 302129-000 302130-000 302130-000 302130-001 302130-001 302153-000 302207-000 302207-001

4.1 4.1 2.16 2.12 2.3 2.8 2.12 2.8 2.3 1.3 1.2 0.1 4.1 4.8 4.8 1.3 1.2 2.16 4.10 4.6 4.10 4.1 0.1 0.1 0.1 0.1 4.10 1.3 1.2 1.1 1.1 1.1 1.1 0.1 0.1 2.18 1.2 1.3 1.3 1.2 1.2 1.3 4.10 2.15 2.15

19 36 3 8 8 8 7 7 7 42 41 1 8 5 5 22 21 1 3 4 5 32 * * * 3 16 41 40 10 14 7 28 9 7 * 37 38 36 35 32 33 8 2 2 DECEMBER 1995

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 302287-000 302290-000 302307-001 302308-000 302341-000 302341-000 302341-001 302343-000 302346-000 302348-000 302348-000 302348-000 302350-000 302350-000 302350-000 302351-000 302351-000 302351-000 302352-000 302352-000 302352-000 302353-000 302354-000 302354-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302364-000 302367-012 302367-012 302371-000 302372-000 302401-000

2.16 2.16 1.5 1.5 1.5 1.5 1.5 1.5 1.5 4.3 1.1 4.3 2.19 2.4 2.9 2.13 2.12 2.19 2.13 2.9 2.4 2.4 2.9 2.13 2.4 2.9 2.13 2.9 2.13 2.4 2.13 2.13 2.4 2.9 2.18 2.18 2.18 2.18 2.18 2.18 2.9 2.13 1.4 1.4 0.1

4 8 4 2 2 2 2 2 2 4 2 1 * 1 1 1 30 * 24 24 24 26 26 26 25 25 25 27 27 27 32 23 23 23 13 10 1 3 2 8 28 28 35 35 8

DECEMBER 1995 Return

PART #

FIG #

ITEM #

302402-000 302402-000 302402-000 302406-020 302406-020 302406-020 302406-025 302460-020 302515-000 302516-000 302517-000 302518-000 302523-000 302528-000 302572-000 302623-000 302623-001 302623-002 302623-003 302624-000 302624-000 302624-000 302652-025 302761-000 302765-000 302765-001 302765-002 302765-003 302766-000 302766-001 302766-002 302766-003 302768-000 302768-001 302769-000 302769-001 302770-080 302773-012 302774-016 302777-000 302831-000 302839-020 302862-000 302863-000 302864-000

2.9 2.4 2.13 2.8 3.3 2.12 1.1 2.3 2.19 2.19 2.19 2.19 0.1 1.1 1.1 4.3 4.3 4.3 4.3 2.8 2.3 2.12 4.10 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 4.11 1.3 1.3 1.3 1.3 1.3

32 33 42 30 4 36 8 29 4 11 17 17 10 9 12 * * * * 32 31 35 17 10 8 13 8 13 6 14 6 14 2 2 * * 3 12 4 7 13 17 15 45 19 99.7

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302872-002 302873-001 302940-000 302941-000 303009-000 303009-025 303545-000 303546-000 303575-000 303624-000 303701-000 303702-004 303703-050 303724-000 303724-001 303725-000 303725-001 303796-000 303797-000 303798-000 303958-000 303958-001 304003-000 304005-000 304011-001 304011-001 304012-000 304012-001 304012-002 304012-003 304019-000 304019-000 304345-000 304348-000 304348-000 304349-000 304349-000 304772-000 304773-000 304799-000 304799-000 304821-000 304822-000 304824-000 304855-000

1.3 1.3 3.4 3.4 1.4 1.4 2.9 2.4 0.1 1.5 4.11 4.11 4.11 4.7 4.7 4.7 4.7 3.3 3.4 3.4 3.3 3.3 2.13 2.9 2.9 2.13 1.2 1.2 1.3 1.3 1.3 1.2 4.2 4.6 4.2 4.6 4.2 2.12 2.8 2.13 2.9 4.1 4.1 4.1 1.1

16 43 3 3 10 30 2 2 6 3 11 9 1 1 6 1 6 11 * * 1 1 * * 10 10 * * * * 1 1 * 8 7 2 2 6 6 3 3 4 18 17 23

99.8 Return

PART #

FIG #

ITEM #

304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 304973-000 304976-000 304977-000 305036-000 305036-001 305036-002 305036-003 305036-004 305036-005 305036-006 305036-007 305036-008 305036-009 305036-010 305036-011 305036-012 305036-013 305036-014 305036-015 305036-016 305036-017 305036-018 305036-019 305036-020 305036-021 305036-022 305097-000 46490 46490 49303-00 49303-03

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 2.4 2.4 2.3 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 3.3 1.3 1.2 2.15 2.15

21 21 15 15 19 19 25 25 12 12 26 26 37 37 3 28 6 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 5 6 6 1 1 DECEMBER 1995

ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49350-02 49354-02 49367-01 49367-01 49506-02 49506-03 49521-00 49605-00 49606-00 49607-00 49607-00 49607-00 49656-01 49656-01 49670-00 49709-10 49721-05 49771-01 49771-01 49771-01 49771-09 49852-01 49853-01 49854-01 49854-03 49854-04 49854-08 49856-100 49856-100 49856-100 49856-101 49856-101 49856-101 49856-11 49856-11 49856-11 49856-110 49856-15 49856-15 49856-15 49856-66 49856-66 49856-66 49856-66 49856-67

2.12 3.3 2.13 2.9 2.16 2.16 2.13 2.12 2.12 2.8 2.3 2.12 3.3 3.3 10.1 4.1 2.13 2.13 2.4 2.9 2.16 2.20 2.20 2.20 2.20 2.20 2.20 2.12 2.3 2.8 2.8 2.3 2.12 2.8 2.3 2.12 2.20 2.8 2.3 2.12 2.8 2.12 2.13 2.3 2.13

32 6 10 10 7 6 35 34 33 28 32 31 3 7 5 33 41 18 18 18 5 2 3 1 1 1 1 27 27 27 18 18 18 17 17 17 4 23 23 23 25 25 37 25 36

DECEMBER 1995 Return

PART #

FIG #

ITEM #

49910-01 49910-01 49910-01 49929-01 49929-03 49929-10 49929-10 50000-15 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 50003-01 50003-01 50003-02 50003-02 50003-02 50003-02 50022-01 50022-01 50022-01 52-00215-00 52-00224-00 52-00237-00 52-00247-00 52-00254-00 52-00257-00 52-00260-00 52-00267-00 52-00269-00 52-00276-00 52-05103-00 52-05103-00 52-05103-00

4.6 4.2 4.3 4.1 4.1 4.2 4.8 3.3 2.13 2.3 2.8 2.9 2.4 2.12 2.4 2.9 2.13 2.3 2.13 2.9 2.4 2.8 2.13 2.9 2.4 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 2.12 2.3 2.8

12 20 2 35 18 15 4 10 13 9 9 13 13 9 14 14 14 4 38 30 5 4 16 16 16 5 5 5 5 5 5 5 5 5 5 21 21 21

99.9

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY______ Made in AMERICA ________________

Return

Quality Parts RMX/HMX Electric Low Lift Pallet Truck Effective Serial Number _MX__26288001

HMX

RMX

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place Part no: 302064-008

Return

Date: December 1996

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for parts returned without authorization.

HMX 65 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

5160 0840

0640 5510 9660 4110

5330 5390 5310 0340

7400

5190 0390

3300 3360 3580 3530 3550

1700 2250 5100-000 5100-001 5100-003 5230 5290 5310

0850

7310 3560-003 3540

0300

0640 5440 5450

4180 5810 6100 6125

5100-002 5100-005

Return

3560-002 3540

December 1996

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-007 Inspection covers (Shields & guards) 0390-003 Battery compartment parts 0640-016 Drivers controls (Speed & direction) 0640-020 Drivers controls (Hand rail) 0840-013 Driver protection 0850-004 Signs, warnings

1000 DRIVE MOTOR 1700-006 Electrical drive motor (12 Volt) 1700-007 Electrical drive motor (24 Volt)

2000 DRIVE GEAR / TRANSMISSION 2550-002 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-002 Parking brake system 3360-000 Brake drum/disc assembly 3530-001 Drive wheel 3540-004 Support / swivel wheel 3550-006 Fork / support arm / outrigger wheels 3560-002 Stabilizer wheel 3560-003 Stabilizer wheel (spring Loaded) 3580-000 Guide wheels

4000 STEERING SYSTEM 4110-019 Steering arm / wheel 4110-020 Steering arm / wheel 4180-001 Steering / radial bearing

December 1996

Return

Quality Parts

5000 ELECTRICAL SYSTEM 5100-000 General electrical compartments (RMX 12 Volt) 5100-001 General electrical compartments (RMX 24 Volt) 5100-002 General electrical compartments (HMX 24 Volt) 5100-003 General electrical compartments (RMX 12 Volt) 5100-004 General electrical compartments (RMX 24 Volt) 5100-005 General electrical compartments (HMX 24 Volt) 5160-013 General alarm signal 5190-014 Battery cut out contactor / plug (battery connector) 5230-003 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-017 Start / stop switch 5330-011 Speed controls 5390-003 Control cables / harness 5440-001 Direction contactors 5450-000 Speed contactors (1A) 5510-011 Micro switches 5810-012 Pump motor (12 Volt) 5810-013 Pump motor (24 Volt)

6000 HYDRAULIC SYSTEM 6100-020 Hydraulic pump 6125-017 Hoses, pipes, connections, mounting points

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-011 Lift cylinder 7400-000 Lift and carrying devices (Tilting package guard) 7400-001 Lift and carrying devices (Removable load backrest)

9000 OPTIONS / ATTACHMENTS 9660-001 Electrical heater 9999-000 Special tools and lubrications

Return

December 1996

Quality Parts

December 1996

Return

Quality Parts RMX/HMX Electric Low Lift Pallet Truck Effective Serial Number _MX__27328001

HMX

RMX

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 302064-008

Return

Date: December 15, 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

HMX 65 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

April 1997

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

April 1997

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

5160 0840

0640 5510

5330 5390 5310 0340

7400

9660 4110

5190 5460-018 5460-020 0390

3300 3360 3580 3530 7310

1700 2250

5390-031 5390-032 5430-018 5430-019

5230 5290 5310 4180

3550

0850

0300 3560-003 3540

0640

5440 5450 5360 5460-019

5810 6100 6125

5180 9910 5390-033 5430-021

Return

3560-002 3540

December 15, 1997

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-007 Inspection covers (Shields & guards) 0340-018 Inspection covers (“EE” electrical box) 0340-019 Inspection covers (Splash guard) 0390-003 Battery compartment parts 0640-016 Drivers controls (Speed & direction) 0640-020 Drivers controls (Hand rail) 0840-015 Driver protection (Reverser) 0850-004 Signs, warnings

1000 DRIVE MOTOR 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system) 1700-006 Electrical drive motor (12 Volt)

2000 DRIVE GEAR / TRANSMISSION 2550-002 Mechanical drive gear unit

4000 STEERING SYSTEM 4110-000 Steering arm/wheel (Tiler arm) Effective Serial Number 27324000 and above 4110-011 Steering arm / wheel (Control head assembly) 4110-020 Steering arm / wheel (Walk along knob control head assembly) 4180-001 Steering / radial bearing

December 15, 1997

Return

Quality Parts

5000 ELECTRICAL SYSTEM 5160-013 General alarm signal 5180-004 Current collector, cable drum 5190-011 Battery cut out contactor / plug (300/400 Amp traction system) 5190-014 Battery cut out contactor / plug (battery connector) 5230-003 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-025 Start / stop switch 5330-011 Speed controls 5360-001 Relay, electrical modules (12 Volt ) 5390-003 Control cables / harness (Handle head) 5390-031 Control cables / harness (24 Volt, 300 Amp system) 5390-032 Control cables / harness (12 Volt RMX) 5390-033 Control cables / harness (24 Volt, 400 Amp system) 5430-018 Motor cables, resistors (24 Volt, 300 Amp system) 5430-019 Motor cables, resistors (12 Volt RMX) 5430-021 Motor cables, resistors (24 Volt, 400 Amp system) 5435-003 Contactor panel (12 Volt, RMX ) 5440-001 Direction contactors 5460-018 Transistor panel (24 Volt, 300 Amp system) 5460-019 Transistor panel (24 Volt, 400 amp system) Serial number 27179000 to 27300000 5460-020 Transistor panel (12 Volt) 5510-011 Micro switches 5810-012 Pump motor (12 Volt) 5810-013 Pump motor (24 Volt)

6000 HYDRAULIC SYSTEM 6100-002 Hydraulic pump 6100-020 Hydraulic pump 6125-017 Hoses, pipes, connections, mounting points

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7310-011 Lift cylinder 7400-000 Lift and carrying devices (Tilting package guard) 7400-001 Lift and carrying devices (Removable load backrest)

9000 OPTIONS / ATTACHMENTS 9660-007 Electrical heater (24 Volt) 9660-008 Electrical heater 9910-000 Electrical controllers (Handset) 6

Return

December 15, 1997

Quality Parts

December 15, 1997

Return

Quality Parts

0300-000 0300-000

Effective Serial Number _MX__25268001

HMX-50 does not have Cold Storage ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

------------------ Frame, carrier (State Model & Serial Number) 301954-060 Screw, socket head HMX 301747-000 Isolator 304821-000 Bushing, iron 11020-40 Bearing, plain 11160-11 Fitting, grease 301604-001 Link, upper © BT Products

Return

UNITS

1 2 2 12 2 16 1 September 1995

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 8 9 10 10 11 12 12 13 14 15 15 15 16 17 17 18 18 19 19 19 20 21 21 22 23 24 25 25 26 26 27 28 29 30 31 32 33 34 35

UNITS

302036-000 Spacer 2 301956-035 Screw, cap 8 27006-00 Shim, 0.12” (3.05 mm) As Req'd. 0.12" 0.25" 27006-02 Shim, 0.25” (6.35 mm) As Req'd. ------------------- Frame, carrier 1 (State Model & Serial Number) 304885-000 Pin 3 Cold Storage 304886-000 Pin (Cold Storage) 3 28238 Pin, roll (6 mm X 60 mm) 1 ------------------- Frame, lift (State Model & Serial Number) 1 HMX-50 301730-001 Pin, axle (HMX-50 ONLY) 2 304874-000 Pin, axle 2 Cold Storage 304880-000 Pin, axle (Cold Storage) 2 11160-09 Fitting, grease 2 301868-001 Fork, wheel (HMX-50 ONLY) 2 HMX-50 304824-000 Fork, wheel 2 HMX-50 49929-03 Bushing, iron (HMX-50 ONLY) 4 304822-000 Bushing, iron 12 HMX-50 301996-000 Pin (HMX-50 ONLY) 2 304881-000 Pin 2 304882-000 Pin (Cold Storage) 2 Cold Storage See Chart Rod, pull 2 304871-000 Pin, lower link 2 Cold Storage 304872-000 Pin, lower link (Cold Storage) 2 301652-016 Screw, cap 3 11160-14 Fitting, grease 8 301607-000 Link, lower 4 304883-000 Pin, lower link 2 Cold Storage 304884-000 Pin, lower link (Cold Storage) 2 304887-000 Pin 2 Cold Storage 304888-000 Pin (Cold Storage) 2 20686 Pin, roll (6 mm X 45 mm) 4 29833 Pin, roll (6 mm X 50 mm) 6 301604-000 Link, upper 1 301955-016 Screw, socket lock 2 HMX-50 49929-01 Bushing, iron (HMX-50 ONLY) 4 HMX-50 301996-002 Pin, wheel fork pivot (HMX-50 ONLY) 2 304909-000 Pin 1 Cold Storage 304910-000 Pin (Cold Storage) 1 HMX-50 301740-001 Screw, cap (HMX-50 ONLY) 6

September 1995

Return

# FOR ASSY.

NAME

Quality Parts

0300-000

PULL RODS AND FRAME ASSEMBLY 8.1" x 31¾" Battery Box PULL ROD

13.3" x 31¾" Battery Box PULL ROD

ITEM # 20

FORK WIDTH

FORK LENGTH

22"

36"

305036-006

305036-000

22"

42"

305036-007

305036-001

22"

48"

305036-008

305036-002

22"

60"

305036-018

305036-020

22"

72"

305036-019

305036-021

22"

96"

305036-009

305036-003

22"

1150mm

305036-010

305036-004

23"

84"

305036-011

305036-005

23"

93"

305036-011

305036-005

23"

96"

305036-011

305036-005

27"

36"

305036-006

305036-000

27"

42"

305036-007

305036-001

27"

48"

305036-008

305036-002

27"

60"

305036-018

305036-020

27"

72"

305036-019

305036-021

27"

96"

305036-009

305036-003

28"

84"

305036-011

305036-005

28"

93"

305036-011

305036-005

28"

96"

305036-011

305036-005

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY 13.3" x 31¾" Battery Box PULL ROD FORK WIDTH

FORK LENGTH

ITEM # 20

26"

48"

305036-022

27"

48"

305036-022

Return

September 1995

Quality Parts

September 1995

Return

0300-000

Quality Parts

0340-007 0340-007

Return

December 1996

Quality Parts

0340-007

0340-007 Inspection covers (Shields & guards) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pad, foot Platform Isolator, front Door Plate, latch Latch Screw, locking Pocket, manual Plate Console Screw, thread form Nut Pad, foot Screw, socket Filler Bumper, door Screw, cap

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4

301831-000 301692-000 302057-000 306239-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301960-008 301831-001 301955-016 301811-001 302069-000 301652-025

December 1996

Return

UNITS

Quality Parts

0340-018 0340-018

Return

August 1, 1997

Quality Parts

0340-018

0340-018 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 20375 301951-010 306556-000 301951-010 306556-000 11045-04 307602-000 307603-000 20375

August 1, 1997

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, flat Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, flat

2 2 2 2 4 1 4 1 2 2 2 2

UNITS

“EE” “EE”

Quality Parts

0340-019 0340-019 3

Return

April 1997

Quality Parts

0340-019

0340-019 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

April 1997

Return

306557-000 20259 50001-09 304764-001

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

UNITS

Quality Parts

0390-003 0390-003

NOT AVAILABLE FOR HMX-50 TRUCKS

Return

May 1996

Quality Parts

0390-003

0390-003 Battery compartment parts

8 Inch Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

303725-000

UNITS

1 8 4 4 1 1 1

13 Inch Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

May 1996

Return

# FOR ASSY.

NAME

303724-000

1 8 4 4 1 1 1

UNITS

Quality Parts

0640-016 0640-016

Return

August 11, 1997

Quality Parts

0640-016

0640-016 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0640-020 0640-020

Return

December 1996

Quality Parts

0640-020

0640-020 Drivers controls (Hand rail) ITEM # PART #

NAME

301907-000

Hand rail assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

1 6 8 1 1 2 2 1 2 1 1 1 1

December 1996

Return

# FOR ASSY.

UNITS

Lift Lower

Horn High Speed

Quality Parts

0840-015 0840-015

Return

May 06, 1997

Quality Parts

0840-015

0840-015 Driver protection (Reverser) ITEM # PART # 1 1 2

304019-000 305990-000 301825-010

May 06, 1997

Return

# FOR ASSY.

NAME Reverser assembly, 2 wires Reverser assembly, 3 wires Screw

1 1 2

UNITS 2 Wires 3 Wires

Quality Parts

0850-004 0850-004

Return

December 1996

Quality Parts

0850-004

0850-004 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 * * * *

Decal, WARNING Decal, HMX data plate Decal, Right BT LOGO Decal, Left BT LOGO Decal, WARNING COAST (HMX ONLY) Decal, RMX data plate Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, NO STEP Decal, RMX Decal, NO RIDING (RMX ONLY) Decal, HMX Manual, RMX/HMX OPERATOR'S Cord, manual Manual, RMX/HMX PARTS Manual, RMX/HMX SERVICE

1 1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1 1 1 1

305955-000 NSS 151847 151848 302523-000 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 305507-000 306101-000 306105-000 306100-000 302063-002 23296-00 302064-008 302065-000

December 1996

Return

UNITS HMX Right Left HMX

RMX RMX HMX

Quality Parts

1700-004 1700-004

Return

May 06, 1997

Quality Parts

1700-004

1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system) IITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

1700-006 1700-006

Return

May 1995

Quality Parts

1700-006

1700-006 Electrical drive motor (12 Volt) ITEM # PART #

UNITS 12 Volt

302110-000

Drive Motor Assembly, 12 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

May 1995

Return

NAME

# FOR ASSY.

Quality Parts

2550-002 2550-002

Torque nut to 250 ft./lbs. while turning wheel.

Return

February 1997

Quality Parts

2550-002

2550-002 Mechanical drive gear unit ITEM #

PART #

NAME

* *

301633-007 301633-006

Transmission assembly, RMX Transmission assembly, HMX

1 1

1 2 3 4 4 5 6 7 8 9 10 11 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 301626-000 11205-27 23007-00 11039-31 301654-024 301627-000

Case, gear Pin, dowel Key Gear, pinion RMX Gear, pinion HMX Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, RMX idler Gear, HMX idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1

February 1997

Return

# FOR ASSY.

1 9 1 2 1 2 1 1 2 1 1 1 1

UNITS RMX HMX

RMX HMX

Quality Parts

3300-002 3300-002

Return

December 1996

Quality Parts

3300-002

3300-002 Parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.)

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-025 ------------------------------------------------301945-006 301754-000 301798-000 301954-025 301920-000 301654-012

December 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS

Quality Parts

3360-000 3360-000

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-001 3530-001

Return

December 1996

Quality Parts

3530-001

3530-001 Drive wheel ITEM PART # # 1 1 1 1 1 1 2 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

December 1996

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-004 3540-004

Return

May 1995

Quality Parts

3540-004

3540-004 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

May 1995

Return

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

# FOR ASSY.

4 1 2 4 2 1 8 2 8 2 2 2 2

UNITS

Quality Parts

3550-006 3550-006

Raised edges to the inside.

Seals to the outside.

Return

December 1996

Quality Parts

3550-006

3550-006 Fork / support arm / outrigger wheels

LOAD WHEEL ASSEMBLY RMX-50

RMX-50 RMX-65

HMX-50

RMX-50

RMX-65

HMX-65

RMX/HMX-80 RMX/HMX-80

URETHANE URETHANE URETHANE VULKOLLAN URETHANE 302623-000

23109-00

307110-002 307110-001 307110-003

Load wheel Assy.

27626-01

23041-00

27626-02

302307-001

27626-03

Wheel load (1)

49910-01

Bearing, seal (2)

3 ---------------- ---------------- ----------------

11030-05

Bearing, No Seal (2)

4 ---------------- ---------------- 302287-000 302287-000 302287-000

December 1996

Return

Guard, string (2)

Quality Parts

3560-002 3560-002

Return

May 1995

Quality Parts

3560-002

3560-002 Stabilizer wheel ITEM # PART #

NAME

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

# FOR ASSY.

UNITS

Quality Parts

3560-003 3560-003

Return

May 1995

Quality Parts

3560-003

3560-003 Stabilizer wheel (spring Loaded) ITEM # PART #

NAME

304345-000

Caster Assembly, spring Loaded

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

May 1995

Return

# FOR ASSY.

UNITS

Quality Parts

3580-000 3580-000

SEE LIFT FRAME ASSEMBLY

Return

May 1995

Quality Parts

3580-000

3580-000 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

May 1995

Return

301957-050 11016-04 27012-01 49929-10 302039-000 302039-001 301960-012

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Quality Parts

4110-000 4110-000

Effective Serial Number 27324000 and above

4 22

5 23

24 6

7 21

26 8

27 11

20 19

17 16

13 14

Return

November 21, 1997

Quality Parts

4110-000 4110-000 Steering arm/wheel (Tiler arm) Effective Serial Number 27324000 and above ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27

NAME

------------------- Handle head assembly 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin 307573-000 Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 307741-000 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 307741-000 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer 307729-000 Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage)

November 21, 1997

Return

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4110-011 4110-011

Return

April 1997

Quality Parts

4110-011

4110-011 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

01 01 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

April 1997

Return

304012-000 304012-001 302130-001 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4110-020 4110-020

Return

April 1997

Quality Parts

4110-020

4110-020 Steering arm / wheel (Walk along knob control head assembly) ITEM # PART #

NAME

01 01 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Pin Screw, socket (not part of handle assy.) Knob assembly Grip, fixed Pin, roll Housing, switch Coupler Block Pin Grip, twist Pin, roll Knob assembly

April 1997

Return

304012-002 304012-003 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 301778-000 301954-035 302872-002 302862-000 301964-016 301717-000 302831-000 301781-000 301778-000 302863-000 301964-032 302873-001

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2 2 2 2

UNITS Twist Thumb

Thumb Thumb Thumb Thumb Thumb Thumb Twist Twist Twist Twist

Quality Parts

4180-001 4180-001

Return

August 08, 1997

Quality Parts

4180-001

4180-001 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivot, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

August 08, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-013 5160-013

Return

December 1996

Quality Parts

5160-013

5160-013 General alarm signal ITEM # PART # 1 2 3 4 4 5

302129-000 301917-000 301954-035 23309-00 23309-01 11020-46

December 1996

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn, 12 Volt Horn, 24 Volt Bushing

1 2 1 1 1 1

UNITS

12 Volt 24 Volt

Quality Parts

5180-004 5180-004

Return

April 1997

Quality Parts

5180-004

5180-004 Current collector, cable drum ITEM PART # # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

1 2 1 1

UNITS

Quality Parts

5190-011 5190-011

1 2 20

6 11 3

13 19

14 4

15 16 8

Return

May 06, 1997

Quality Parts

5190-011

5190-011 Battery cut out contactor / plug (300/400 Amp traction system) ITEM PART # #

NAME

UNITS

301951-010

Screw, cap

2 3 4 5 6 7 8 9 *

304297-000 306071-000 306075-000 306111-000 306076-000 306112-000 306078-000 306118-000 306119-000

Contactor, 300/400 Amp line “E” Contactor, fixed “E“ Contactor assembly, moving “E“ Cover, top “E” Screw “E“ Spring, return “E“ Coil & frame, lower shroud “E“ Cap, armature “E” Kit, mounting bracket (Not Shown) “EE“

1 2 1 1 2 1 1 1 1

“E” “E” “E” “E” “E” “E” “E” “E” “EE”

10 11 12 13 14 15 16 17 18 19 20 * *

304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

Contactor, 300/400 Amp line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“

1 2 2 2 2 1 1 1 1 2 1 1 1

“EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

May 06, 1997

Return

# FOR ASSY.

Quality Parts

5190-014 5190-014

Return

April 1997

Quality Parts

5190-014

5190-014 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

April 1997

Return

49854-01 49854-03 49854-04 49854-08 49852-01 49853-01 49856-110 49856-110

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Bushing Cable, 23" Cable, 23"

1 1 1 1 2 2 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5230-003 5230-003

Return

October 1996

Quality Parts

5230-003

5230-003 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5

306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001

October 1996

Return

# FOR ASSY.

NAME Display, BDI/Hourmeter lift interrupt, 12 Volt Display, BDI/Hourmeter lift interrupt, 24 Volt Harness, wire Plug, gauge (Cap) Battery discharge indicator, BDI 12 Volt Battery discharge indicator, BDI 24 Volt Battery discharge indicator/hourmeter 12 Volt Battery discharge indicator/hourmeter 24 Volt

1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5290-001 5290-001

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM PART # # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-025 5310-025

Return

April 1997

Quality Parts

5310-025

5310-025 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5 6 7 7 8

April 1997

Return

302016-000 307109-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000 11880-09 20208-00 20323-00 14986-03

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect Screw, round Switch, lift limit Switch, lift limit (Sealed) Nut, twin

1 1 2 1 1 2 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

1 2

Return

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM PART # # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5360-001 5360-001

Return

April 1997

Quality Parts

5360-001

5360-001 Relay, electrical modules (12 Volt ) ITEM # PART # 1 2 *

April 1997

Return

304976-000 301951-035 20375

# FOR ASSY.

NAME Module, control 12 Volt Screw Washer, flat

1 2 2

UNITS

Quality Parts

5390-003 5390-003

Return

June 20, 1997

Quality Parts

5390-003

5390-003 Control cables / harness (Handle head) ITEM PART # # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-031 5390-031

6 5

4 3

Return

April 1997

Quality Parts

5390-031

5390-031 Control cables / harness (24 Volt, 300 Amp system) ITEM # PART # 1 2 3 4 5 6

April 1997

Return

307193-000 307566-000 49607-00 307194-000 301889-000 301951-010

# FOR ASSY.

NAME Harness, handle stem Harness (suppled with item #1) Plug, diode Harness, main Breaker, control circuit (12 Amp) Screw

1 1 1 1 1 1

UNITS

12 AMP

Quality Parts

5390-032 5390-032

1 2 3

Return

August 08, 1997

Quality Parts

5390-032

5390-032 Control cables / harness (12 Volt RMX) ITEM # PART # 1 2 3 4

301951-010 301889-000 304977-000 304775-000

August 08, 1997

Return

# FOR ASSY.

NAME Screw, cap Breaker, control circuit (12 AMP) Harness, main Harness (supplied with item #3)

1 1 1 1

UNITS 12 AMP

Quality Parts

5390-033 5390-033

6 7

To Hourmeter Tab 6 Tab 2 Tab 3 Tab 5 BDI/Hourmeter

Return

August 08, 1997

Quality Parts

5390-033

5390-033 Control cables / harness (24 Volt, 400 Amp system) ITEM # PART # 1 2 3 4 5 6 7 8

306778-000 307566-000 49607-00 307193-000 301889-000 301951-010 20163-102 302343-000

August 08, 1997

Return

# FOR ASSY.

NAME Harness, main Harness (supplied with item #1) Plug, diode Harness, handle stem Breaker, control circuit (12 Amp) Screw Wire, jumper Harness, rider bar

1 1 5 1 1 1 1 1

UNITS

12 Amp

Quality Parts

5430-018 5430-018

4 3 1 17 8 5 6

10 12 11

14 13

16 A2 F1

Return

December 07, 1997

Quality Parts

5430-018

5430-018 Motor cables, resistors (24 Volt, 300 Amp system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * 8 9 * 10 10 11 12 13 14 15 16 17

Lockwasher Cable Breaker, pump circuit (105 AMP) Cable Screw Sleeve (14 inchs) Nut Clamp Screw Breaker, drive circuit (150 AMP) Screw Bar, bus “E” Bar, bus “EE” Bar, bus Sleeve (14 inchs) Cable Cable Cable Cable Cable

1 1 1 105 AMP 1 2 As Req’d. 1 1 2 1 150 AMP 2 1 “E” 1 “EE” 1 As Req’d. 1 1 1 1 1

50001-11 305975-002 307601-001 305975-003 301826-016 52-05103-00 301960-008 15677-04 301826-016 307601-000 301826-016 306639-000 306578-000 305969-000 52-05103-00 305974-000 305974-003 305974-002 305974-001 49856-66

December 07, 1997

Return

UNITS

Quality Parts

5430-019 5430-019

2 13

14 15

4 5 1 6 16

8 7

9 10 17 18

Return

December 07, 1997

Quality Parts

5430-019

5430-019 Motor cables, resistors (12 Volt RMX) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 * 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Lockwasher Cable Cable Nut Clamp Sleeve (14 inches) Screw Breaker, pump circuit (105 AMP) Cable Cable Cable Bar, bus Bar, bus Bar, bus Screw Breaker, drive circuit (150 AMP) Bar, bus Cable Cable Sleeve (14 inches)

2 1 1 1 1 As Req’d. 2 1 105 AMP 1 1 1 1 1 1 2 1 150 AMP 1 1 1 As Req’d.

50001-11 49856-11 49856-15 301960-008 15677-04 52-05103-00 301826-016 307601-001 49856-66 49856-15 49856-15 302348-000 302350-000 302351-000 301951-016 307601-000 302352-000 49856-15 49856-15 52-05103-00

December 07, 1997

Return

UNITS

Quality Parts

5430-021 5430-021

1 7

6 11

9 3 8 17

10 12 13

15 16 A2

Return

December 07, 1997

Quality Parts

5430-021

5430-021 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17

Cable Cable Breaker, pump circuit (105 Amp) Cable Screw Sleeve (14 inchs) Screw Nut Clamp Screw Breaker, drive circuit (150 Amp) Bar, bus Cable Sleeve (14 inchs) Cable Cable Cable Cable Cable

1 1 1 105 Amp 1 2 As Req’d. 1 1 1 2 2 150 Amp 2 1 As Req’d. 1 1 1 1 1

305975-006 49856-11 307601-001 49856-11 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-010 307601-000 306848-000 305975-007 52-05103-00 305974-008 305974-000 305974-007 305974-001 49856-66

December 07, 1997

Return

UNITS

Quality Parts

5435-003 5435-003 3 1

10 4

7 6

11 5

Return

April 1997

Quality Parts

5435-003

5435-003 Contactor panel (12 Volt, RMX ) ITEM # PART #

NAME

1 2 3 4 5 6 * * 7 * 8 9 10 11 * *

Bracket, switch Screw, cap Panel Screw, socket flat head Decal, DO NOT STEAM CLEAN Screw, cap Lockwasher Nut Screw Lockwasher Screw, cap Resistor assembly Screw Screw Lockwasher Nut

April 1997

Return

302354-000 301951-010 302341-000 301922-014 302402-000 50003-02 50001-11 301960-008 50003-01 50001-11 301951-010 23451-00 301826-016 50003-01 50001-11 301960-008

# FOR ASSY.

1 2 1 4 1 2 2 2 4 4 4 1 2 4 4 4

UNITS

Quality Parts

5440-001 5440-001

Return

April 1997

Quality Parts

5440-001

5440-001 Direction contactors ITEM # PART #

UNITS 12 Volt 24 Volt

* *

27692-01 27692-00

Forward/rearward Contactor Assy, 12 Volt Forward/rearward Contactor Assy, 24 Volt

1 1

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 * * * K

200076 204241 200077 200078 200079 200080 200081 NSS NSS NSS 201266 200085 201215 200086 NSS 200088 201368 201372 200089 200090 200091 NSS 200093 201367 200094 200095 200096 NSS 27704-04 50022-01 11072-02 49771-01 301741-000

Base, magnet Coil, 12 Volt field Coil, 24 Volt field Frame, magnet Spring (Red) Armature Base, bus Tip, contact Tip, contact Tip, movable Spring (Gold) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Suppressor Screw Lockwasher Tab, male Kit, contactor tip (Contains Items Marked with “K”)

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 4 4 4 1

April 1997

Return

NAME

# FOR ASSY.

12 Volt 24 Volt Red

Gold

Quality Parts

5460-018 5460-018

Return

April 1997

Quality Parts

5460-018

5460-018 Transistor panel (24 Volt, 300 Amp system) ITEM # PART # 1 2

April 1997

Return

305878-001 301826-016

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5460-019 5460-019

Effective serial number 27179000 to 27300000

Return

November 06, 1997

Quality Parts

5460-019

5460-019 Transistor panel (24 Volt, 400 amp system) Serial number 27179000 to 27300000 ITEM PART # # 1 2

306777-000 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5460-020 5460-020

Return

May 06, 1997

Quality Parts

5460-020

5460-020 Transistor panel (12 Volt) ITEM # PART # 1 1 2

23456-03 303546-000 301951-010

May 06, 1997

Return

# FOR ASSY.

NAME Controller, 12 Volt Controller, 12 Volt Remanufactured Screw, cap

1 1 4

UNITS

Quality Parts

5510-011 5510-011

Return

April 1997

Quality Parts

5510-011

5510-011 Micro switches ITEM PART # #

NAME

1 2 3 4 5 6 7 8 9 10 11

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward

April 1997

Return

301917-000 302130-000 302130-001 11072-14 11261-11 307080-000 301833-000 301825-010 307080-000 301950-022 301728-000

# FOR ASSY.

4 1 1 2 2 1 1 2 1 2 1

UNITS

Quality Parts

5810-012 5810-012

Return

December 02, 1997

Quality Parts

5810-012

5810-012 Pump motor (12 Volt) ITEM # PART #

NAME

301821-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

UNITS

Quality Parts

5810-013 5810-013

Return

December 02, 1997

Quality Parts

5810-013

5810-013 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997

Return

NAME

# FOR ASSY.

UNITS

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

6100-002 6100-002

Return

September 12, 1997

Quality Parts

6100-002

6100-002 Hydraulic pump ITEM # PART # * * 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39 40 41 42

303797-000 303798-000 300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 -----------------202324 201450 300947-066 202315 202393 306001-000 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 306060-000 306062-000 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-020 NSS 300947-024 NA 300947-031 300947-023 22226-02 22226-01 300947-021 306059-000 306012-000 306061-000

September 12, 1997

Return

# FOR ASSY.

NAME Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt Wire assembly Valve, NC solenoid, 12 Volt Valve, NC solenoid, 24 Volt Coil, 12 Volt Coil, 24 Volt Valve, cartridge check O ring Wire assembly Motor, pump Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Clamp, hose Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid 12 Volt Solenoid 24 Volt Valve, flow control Hose, ( Cut to 3.74" ) Clamp Adapter © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

12 Volt 24 Volt

Quality Parts

6100-020 6100-020

Return

September 12, 1997

Quality Parts

6100-020

6100-020 Hydraulic pump ITEM # PART #

NAME

* * 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 38 39

Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt Wire assembly Valve, NC solenoid, 12 Volt Valve, NC solenoid, 24 Volt Coil, 12 Volt Coil, 24 Volt Valve, cartridge check O ring Wire assembly Motor, pump Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid 12 Volt Solenoid 24 Volt Valve, flow control

303797-000 303798-000 300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 -----------------202324 201450 300947-065 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-020 NSS 300947-024 NA 300947-031 300947-023 22226-02 22226-01 300947-021

September 12, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

12 Volt 24 Volt

Quality Parts

6125-017 6125-017

Return

December 1996

Quality Parts

6125-017

6125-017 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11

Kit, 12 Volt pump and motor assembly Kit, 24 Volt pump and motor assembly Lift pump and motor assembly Adapter Screw, socket flat head Adapter (8000 lbs. only) Switch, pressure (8000 lbs. only) Adapter Hose Bolt, shoulder Washer, flat Cylinder assembly

303958-000 303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------

December 1996

Return

# FOR ASSY.

1 1 1 1 3 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

8000 lbs. only 8000 lbs. only

Quality Parts

7310-011 7310-011

Return

December 1995

Quality Parts

7310-011

7310-011 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

1 1 1 1 1 1 1

UNITS

Quality Parts

7400-000 7400-000

NOT AVAILABLE FOR HMX-50 TRUCKS

Return

May 1995

Quality Parts

7400-000

7400-000 Lift and carrying devices (Tilting package guard) ITEM # PART #

# FOR ASSY.

UNITS 48 inch 60 inch

* *

302769-000 302769-001

Load backrest, 48 inch Load backrest, 60 inch

1 1

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

May 1995

Return

NAME

48 inch 60 inch

48 inch 60 inch 48 inch 60 inch

Quality Parts

7400-001 7400-001

Return

May 1995

Quality Parts

7400-001

7400-001 Lift and carrying devices (Removable load backrest) ITEM # PART # 1 1 1

May 1995

Return

301792-000 301792-001 301792-002

NAME Backrest, 48 inch load Backrest, 60 inch load Backrest, 72 inch load

# FOR ASSY.

UNITS

1 1 1

48 inch 60 inch 72 inch

Quality Parts

9660-007 9660-007

3 6

7 6 4

Return

April 1997

Quality Parts

9660-007

9660-007 Electrical heater (24 Volt) ITEM # PART #

NAME

1 * 2 3 4 * * 5 * * 6 7 8 9 10

Heater Fitting, wire Screw Block, driver Screw Washer Nut Screw Lockwasher Nut Mount, heater Heater Harness Fuse, 10 AMP (Supplied with item # 8) Bracket

April 1997

Return

49506-03 49771-09 301951-010 307053-000 301826-030 20375-000 301960-006 301700-010 50001-07 301960-004 307055-000 42223-02 307195-000 25275-01 307207-000

# FOR ASSY.

3 6 2 1 1 1 1 2 2 2 2 1 1 1 1

UNITS

10 AMP

Quality Parts

9660-008 9660-008

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO WIRES 6 AND 12.

2 POSITION HEATER ON BOTTOM OF SWITCH BRACKET AS SHOWN.

EXISTING HARNESS SIDE VIEW ELECTRICAL PANEL

3 SIDE VIEW-SECTION CONTROL HANDLE

TOP VIEW CONTROL HANDLE

10 9

POSITION HEATER ON INSIDE OF BRACKET.

5 8

POSITION HEATER ON INSIDE OF COVER AS SHOWN

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HEAD WIRING HARNESS.

Return

May 06, 1997

Quality Parts

9660-008

9660-008 Electrical heater ITEM # PART #

NAME

1 2 3 4 5 6 6 7 8 9 9 10

Heater, 24 Volt Tab wire, male Thermostat Screw Tab wire, male Heater, 12 Volt Heater, 24 Volt Harness, heater Tab wire, male Heater, 12 Volt Heater, 24 Volt Bracket, heater

49506-03 49771-09 49831-00 301825-010 49771-09 49506-02 49506-03 302231-000 49771-09 49506-02 49506-03 302224-000

May 06, 1997

Return

# FOR ASSY.

1 2 1 2 2 1 1 2 2 1 1 1

UNITS 24 Volt

12 Volt 24 Volt

Quality Parts

9910-000 9910-000

1 2

Return

October 1996

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM PART # # 1 2

306415-000 306416-000

October 1996

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts RMX/HMX Electric Low Lift Pallet Truck Effective Serial Number _MX__27328001 - 29249000

HMX

RMX

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 302064-008

Return

Date: September 10, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

HMX 65 2 6 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

May 22, 1998

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

May 22, 1998

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

0840

6125

5160

0640

Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510 MACHINE EQUIPPED WITH COAST FEATURE. MOVE HANDLE FULLY UP OR DOWN TO APPLY BRAKE. 302523-000

9660

5330

6420

6100

0850

4111

1750

3550 4110 0390

5190

3580

4180 4111 4110

5910

5911

0340 0341 0300 0342

4180 0340

0641

3550 5521

0390

5180 3540 0341 0342

0300

3300 3360

1760

2550

3560

3530

Return

September 10, 1998

Quality Parts

5440

9730 5450

9720 5360

5450 5390-000

5310 5390-100 5390-200

5230 5290 0

1/2

5430-000 5430-100

1 8

5921

5390-000 5390-300

5460

5430-200

10010

10020 September 10, 199

Return

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers (Shields & guards) 0341-000 Inspection covers (“EE” electrical box) 0342-000 Inspection covers (Splash guard) 0390-000 Battery compartment parts 0640-000 Drivers controls (Speed & direction) 0641-000 Drivers controls (Hand rail) 0840-000 Driver protection (Reverser) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor (12 Volt) 1750-100 Pump motor (24 Volt) 1760-000 Drive motor (12 Volt) 1760-101 Drive motor (24 Volt)

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system 3360-000 Brake drum / disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster wheel 3560-100 Caster wheel, spring Loaded 3580-000 Guide wheels

4000 STEERING SYSTEM 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4111-100 Steering arm / wheel (Walk along knob control head assembly) 4180-000 Steering / radial bearing

Return

September 10, 1998

Quality Parts

5000 ELECTRICAL SYSTEM 5160-000 Horn 5180-000 Static strap 5190-000 Battery connector 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5360-000 Electrical modules (12 Volt ) 5390-000 Control cables / harness (Handle head) 5390-100 Control cables / harness (12 Volt RMX) 5390-200 Control cables / harness (24 Volt, 300 Amp system) 5390-300 Control cables / harness (24 Volt, 400 Amp system) 5430-000 Motor cables, resistors (12 Volt RMX) 5430-100 Motor cables, resistors (24 Volt, 300 Amp system) 5430-200 Motor cables, resistors (24 Volt, 400 Amp system) 5435-000 Contactor panel (12 Volt, RMX ) 5440-000 Direction contactors 5450-000 Speed contactors 24 Volt (1A) 5450-100 Speed contactors (Field weakening) 5460-000 Transistor panel (12 Volt) 5460-100 Transistor panel (24 Volt, 300 Amp system) 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP 5510-000 Micro switches 5521-000 Relay 5910-000 Control circuit breaker 5911-000 Power circuit breaker 5921-000 Solenoid

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump 6100-001 Hydraulic pump 6125-001 Hoses, pipes, connections, mounting points 6420-000 Lift cylinder 6420-001 Lift cylinder (With grease fitting)

September 10, 199

Return

Quality Parts

7000 OPERATING FUNCTION - LIFTING DEVICE

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9660-000 Electrical heater (24 Volt) 9660-100 Electrical heater 9720-000 Tilting package guard 9730-000 Removable load backrest

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

Return

September 10, 1998

Quality Parts

September 10, 199

Return

Quality Parts

Return

Quality Parts

0000 CHASSIS

Return

Quality Parts

0300-000 0300-000

Effective Serial Number _MX__25268001 Note: When ordering Pull Rods 84 inches and longer ALWAYS state Model and Serial Number. 9

10 5 6

2 8 8

6 1

12,32

6 29

33 4

5 24 23 27 22

3 30 22

19 21 20

27,34 18 15

28,34 6

28 6

4,31

25 4 26

HMX-50 does not have Cold Storage ITEM # PART # 1 2 3 4 5 6 7 * *

# FOR ASSY.

NAME

Return

UNITS

1 2 2 12 2 16 1 1 1

HMX

December 11, 1998

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 8 9 10 10 11 12 12 13 14 15 15 15 16 17 17 18 18 19 19 19 20 21 21 22 23 24 25 25 26 26 27 28 29 * * 30 31 32 33 34 35

UNITS

302036-000 Spacer 2 301956-035 Screw, cap 8 0.12 in. 27006-00 Shim, 0.12 in. (3.05 mm) As Req'd. 0.25 in. 27006-02 Shim, 0.25 in. (6.35 mm) As Req'd. ------------------- Frame, carrier 1 (State Model & Serial Number) 304885-000 Pin 3 Cold Storage 304886-000 Pin (Cold Storage) 3 28238 Pin, roll (6 mm X 60 mm) 1 ------------------- Frame, lift (State Model & Serial Number) 1 HMX-50 301730-001 Pin, axle (HMX-50 ONLY) 2 304874-000 Pin, axle 2 Cold Storage 304880-000 Pin, axle (Cold Storage) 2 11160-09 Fitting, grease 2 HMX-50 301868-001 Fork, wheel (HMX-50 ONLY) 2 304824-000 Fork, wheel 2 HMX-50 49929-03 Bushing, iron (HMX-50 ONLY) 4 304822-000 Bushing, iron 12 HMX-50 301996-000 Pin (HMX-50 ONLY) 2 304881-000 Pin 2 Cold Storage 304882-000 Pin (Cold Storage) 2 See Chart Rod, pull 2 304871-000 Pin, lower link 2 Cold Storage 304872-000 Pin, lower link (Cold Storage) 2 301652-016 Screw, cap 3 11160-14 Fitting, grease 8 301607-000 Link, lower 4 304883-000 Pin, lower link 2 Cold Storage 304884-000 Pin, lower link (Cold Storage) 2 304887-000 Pin 2 Cold Storage 304888-000 Pin (Cold Storage) 2 20686 Pin, roll (6 mm X 45 mm) 4 29833 Pin, roll (6 mm X 50 mm) 6 301604-000 Link, upper 1 20166 Fitting, grease 1 11271-23 Screw, set 1 301955-016 Screw, socket lock 2 HMX-50 49929-01 Bushing, iron (HMX-50 ONLY) 4 HMX-50 301996-002 Pin, wheel fork pivot (HMX-50 ONLY) 2 304909-000 Pin 1 Cold Storage 304910-000 Pin (Cold Storage) 1 HMX-50 301740-001 Screw, cap (HMX-50 ONLY) 6

December 11, 1998

Return

# FOR ASSY.

NAME

Quality Parts

0300-000

PULL RODS AND FRAME ASSEMBLY

FORK WIDTH

8.1 in. x 31¾ in. 13.3 in. x 31¾ in. [205.7 mm x 806.4 mm] [337.8 mm x 806.4 mm] Battery Box Battery Box PULL ROD PULL ROD

FORK LENGTH

ITEM # 20

22 in. [558.8 mm] 1150 mm [45.27 in.]

305036-010

305036-004

22 in. [558.8 mm]

36 in. [914.4 mm]

305036-006

305036-000

22 in. [558.8 mm]

42 in. [1066.8 mm]

305036-007

305036-001

22 in. [558.8 mm]

48 in. [1219.2 mm]

305036-008

305036-002

22 in. [558.8 mm]

60 in. [1524 mm]

305036-018

305036-020

22 in. [558.8 mm]

72 in. [1828.8 mm]

305036-019

305036-021

22 in. [558.8 mm]

84 in. [2133.6 mm]

305036-023

305036-024

23 in. [558.8 mm]

96 in. [2438.4 mm]

305036-009

305036-003

27 in. [685.8 mm] 1150 mm [45.27 in.]

305036-010

305036-004

27 in. [685.8 mm]

36 in. [914.4 mm]

305036-006

305036-000

27 in. [685.8 mm]

42 in. [1066.8 mm]

305036-007

305036-001

27 in. [685.8 mm]

48 in. [1219.2 mm]

305036-008

305036-002

27 in. [685.8 mm]

60 in. [1524 mm]

305036-018

305036-020

27 in. [685.8 mm]

72 in. [1828.8 mm]

305036-019

305036-021

27 in. [685.8 mm]

84 in. [2133.6 mm]

305036-023

305036-024

28 in. [685.8 mm]

96 in. [2438.4 mm]

305036-009

305036-003

84 in. [2133.6 mm]

305036-011

305036-005

23 in. [584.2 mm] 89.75 in. 2280 mm]

-------------------

305036-022

23 in. [584.2 mm]

93 in. [2362.2 mm]

305036-011

305036-005

23 in. [584.2 mm]

96 in. [2438.4 mm]

305036-011

305036-005

28 in. [711.2 mm]

84 in. [2133.6 mm]

305036-011

305036-005

28 in. [711.2 mm] 89.75 in. 2280 mm]

-------------------

305036-022

28 in. [711.2 mm]

93 in. [2362.2 mm]

305036-011

305036-005

28 in. [711.2 mm]

96 in. [2438.4 mm]

305036-011

305036-005

Extended Nose 23 in. [584.2 mm]

Return

December 11, 1998

Quality Parts

0300-000

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY 13.3 in. x 31¾ in. [337.8 mm x 806.4 mm] FORK WIDTH

FORK LENGTH

Battery Box PULL ROD

ITEM # 20 26 in. [660.4 mm]

48 in. [1219.2 mm]

305036-022

27 in. [685.8 mm]

48 in. [1219.2 mm]

305036-022

December 11, 1998

Return

Quality Parts

0340-000 0340-000

9 8

6 12

17 1 2 3

Return

December 1996

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pad, foot Platform Isolator, front Door Plate, latch Latch Screw, locking Pocket, manual Plate Console Screw, thread form Nut Pad, foot Screw, socket Filler Bumper, door Screw, cap

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4

301831-000 301692-000 302057-000 306239-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301960-008 301831-001 301955-016 301811-001 302069-000 301652-025

December 1996

Return

UNITS

Quality Parts

0341-000 0341-000

Return

August 1, 1997

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 20375 301951-010 306556-000 301951-010 306556-000 11045-04 307602-000 307603-000 20375

August 1, 1997

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, flat Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, flat

2 2 2 2 4 1 4 1 2 2 2 2

UNITS

“EE” “EE”

Quality Parts

0342-000 0342-000 3

Return

April 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

April 1997

Return

306557-000 20259 50001-09 304764-001

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

1 3 3 3

UNITS

Quality Parts

0390-000 0390-000

NOT AVAILABLE FOR HMX-50 TRUCKS

Return

May 1996

Quality Parts

0390-000

0390-000 Battery compartment parts

8 In. [203.2 mm] Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

303725-000

UNITS

1 8 4 4 1 1 1

13 In. [330.2 mm] Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

303724-000

Battery Compartment Doors

May 1996

Return

1 8 4 4 1 1 1

UNITS

Quality Parts

0640-000 0640-000

1 2

4 5 7 1

Return

August 11, 1997

Quality Parts

0640-000

0640-000 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0641-000 0641-000

2 1

4 5 3

8 11

9 10

Return

December 1996

Quality Parts

0641-000

0641-000 Drivers controls (Hand rail) ITEM # PART #

NAME

301907-000

Hand rail assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

1 6 8 1 1 2 2 1 2 1 1 1 1

December 1996

Return

# FOR ASSY.

UNITS

Lift Lower

Horn High Speed

Quality Parts

0840-000 0840-000

Return

May 06, 1997

Quality Parts

0840-000

0840-000 Driver protection (Reverser) ITEM # PART # 1 1 2

304019-000 305990-000 301825-010

May 06, 1997

Return

# FOR ASSY.

NAME Reverser assembly, 2 wires Reverser assembly, 3 wires Screw

1 1 2

UNITS 2 Wires 3 Wires

Quality Parts

0850-000 0850-000

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5 3 MACHINE EQUIPPED WITH COAST FEATURE. MOVE HANDLE FULLY UP OR DOWN TO APPLY BRAKE.

302523-000

11 12

10 8

Return

July 31, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 * * * * *

Decal, WARNING Decal, HMX data plate Decal, Right BT LOGO Decal, Left BT LOGO Decal, WARNING COAST (HMX ONLY) Decal, RMX data plate Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, NO STEP Decal, RMX Decal, NO RIDING (RMX ONLY) Decal, HMX Decal, U.L label Manual, RMX/HMX Operator's Cord, manual Manual, RMX/HMX Parts Manual, RMX/HMX Master Parts Manual, RMX/HMX Service

1 1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 1 1 1 1 1 1 1 1

July 31, 1998

Return

UNITS HMX Right Left HMX

RMX RMX HMX

Quality Parts

Return

Quality Parts

1000 MOTORS

Return

Quality Parts

1750-000 1750-000

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

1750-000

1750-000 Pump motor (12 Volt) ITEM # PART #

NAME

301821-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

UNITS

Quality Parts

1750-100 1750-100

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

1750-100

1750-100 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997

Return

NAME

# FOR ASSY.

UNITS

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

1760-000 1760-000

1 2

4 5 6

8 9

11 10

Return

May 1995

Quality Parts

1760-000

1760-000 Drive motor (12 Volt) ITEM # PART #

UNITS 12 Volt

302110-000

Drive Motor Assembly, 12 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

May 1995

Return

NAME

# FOR ASSY.

Quality Parts

1760-101 1760-101

1 2

4 5 6

8 9

11 10

Return

May 06, 1997

Quality Parts

1760-101

1760-101 Drive motor (24 Volt) IITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 TRANSMISSION / DRIVE GEAR

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM #

PART #

NAME

* *

301633-007 301633-006

Transmission assembly, RMX Transmission assembly, HMX

1 1

1 2 3 4 4 5 6 7 8 9 10 11 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion RMX Gear, pinion HMX Nut, flanged (Torque 35 ft./lb) Screw, socket head (Torque 14 ft./lb) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, RMX idler Gear, HMX idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lb) Gear, drive

1 2 1 1

August 28, 199

Return

# FOR ASSY.

1 9 1 2 1 2 1 1 2 1 1 1 1

UNITS RMX HMX

RMX HMX

Quality Parts

Return

Quality Parts

3000 BRAKE / WHEEL SYSTEM

Return

Quality Parts

3300-000 3300-000

5 2 3

6 7

9 10

17 14 18 16 15

13 12

Return

December 1996

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.)

December 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

1 13 12

11 10

6 5 8 3 7

Return

May 1995

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

May 1995

Return

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

# FOR ASSY.

4 1 2 4 2 1 8 2 8 2 2 2 2

UNITS

Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

Return

January 07, 1998

Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY RMX-50

RMX-50 RMX-65

HMX-50

RMX-50

RMX-65

HMX-65

RMX/HMX-80 RMX/HMX-80

URETHANE URETHANE URETHANE VULKOLLAN URETHANE 302623-000

23109-00

307110-002 307110-001 307110-003

Load wheel Assy.

27626-01

23041-00

27626-02

302307-001

27626-03

Wheel load (1)

49910-01

Bearing, seal (2)

3 ---------------- ---------------- ----------------

11030-05

Bearing, No Seal (2)

4 ---------------- ---------------- 302287-000 302287-000 302287-000

January 07, 1998

Return

Guard, string (2)

Quality Parts

3560-000 3560-000

3 16

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

May 1995

Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART # *

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3560-100 3560-100

2 3 4

17 5

6 7 16

8 15 9

12 13

14 22 15 16

19 18

20 19 21 20

Return

May 1995

Quality Parts

3560-100

3560-100 Caster wheel, spring Loaded ITEM # PART #

NAME

304345-000

Caster Assembly, spring Loaded

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

May 1995

Return

# FOR ASSY.

UNITS

Quality Parts

3580-000 3580-000

See Lift Frame Assembly

1 2 3 4

1 2

6 3 4 5

4 6

3 2 1

Return

May 1995

Quality Parts

3580-000

3580-000 Guide wheels ITEM # PART # 1 2 3 4 5 5 6

May 1995

Return

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Quality Parts

Return

Quality Parts

4000 STEERING SYSTEM

Return

Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

4 22

5 23

24 6

7 21

26 8

27 11

20 19

17 16

13 14

Return

July 07, 1998

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Handle head assembly 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 07, 1998

Return

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

2 3

6 5

15 11 13

14 12

10 9

7 8

Return

July 08, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

July 08, 1998

Return

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4111-100 4111-100

3 16 15 14

18 5 12

10 9 8

Return

May 07, 1998

Quality Parts

4111-100

4111-100 Steering arm / wheel (Walk along knob control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Pin Screw, socket (not part of handle assy.) Knob assembly Grip, fixed Pin, roll Housing, switch Coupler Block Pin Grip, twist Pin, roll Knob assembly

304012-002 304012-003 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 301778-000 301954-035 302872-002 302862-000 27803 301717-000 302831-000 301781-000 301778-000 302863-000 301964-032 302873-001

May 07, 1998

Return

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2 2 2 2

UNITS Twist Thumb

Thumb Thumb Thumb Thumb Thumb Thumb Twist Twist Twist Twist

Quality Parts

4180-000 4180-000

13 2

4 5 9 6 7

Return

August 08, 1997

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivot, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

August 08, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

Return

Quality Parts

5000 ELECTRICAL SYSTEM

Return

Quality Parts

5160-000 5160-000

Return

December 1996

Quality Parts

5160-000

5160-000 Horn ITEM # PART # 1 2 3 4 4 5

302129-000 301917-000 301954-035 23309-00 23309-01 11020-46

December 1996

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn, 12 Volt Horn, 24 Volt Bushing

1 2 1 1 1 1

UNITS

12 Volt 24 Volt

Quality Parts

5180-000 5180-000

2 1

Return

April 1997

Quality Parts

5180-000

5180-000 Static strap ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

1 2 1 1

UNITS

Quality Parts

5190-000 5190-000

2 4

Return

June 24, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4

49854-01 49854-03 49854-04 49854-08 49852-01 49856-110 49856-110

June 24, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Connector, tip Cable, Positive 22 in. [558.8 mm] Cable, Negative 22 in. [558.8 mm]

1 1 1 1 2 1 1

UNITS GRAY YELLOW RED BLUE Positive Negative

Quality Parts

5192-100 5192-100

Return

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

3 4

Return

October 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5

306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001

October 199

Return

# FOR ASSY.

1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

6 7

Return

April 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5 6 7 7 8

April 1997

Return

302016-000 307109-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000 11880-09 20208-00 20323-00 14986-03

# FOR ASSY.

1 1 2 1 1 2 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5360-000 5360-000

Return

April 1997

Quality Parts

5360-000

5360-000 Electrical modules (12 Volt ) ITEM # PART # 1 2 3

April 1997

Return

304976-000 301951-035 20375

# FOR ASSY.

NAME Module, control 12 Volt Screw Washer, flat

1 2 2

UNITS

Quality Parts

5390-000 5390-000

Return

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-100 5390-100

1 2 3

Return

August 08, 1997

Quality Parts

5390-100

5390-100 Control cables / harness (12 Volt RMX) ITEM # PART # 1 2 3 4

NAME

301951-010 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 304977-000 Harness, main 304775-000 Harness (supplied with item number 3)

August 08, 1997

Return

# FOR ASSY.

1 1 1 1

UNITS

Quality Parts

5390-200 5390-200

6 5

4 3

Return

April 1997

Quality Parts

5390-200

5390-200 Control cables / harness (24 Volt, 300 Amp system) ITEM # PART # 1 2 3 4 5 6

April 1997

Return

307193-000 307566-000 49607-00 307194-000 -----------------301951-010

# FOR ASSY.

NAME Harness, handle stem Harness (suppled with item number 1) Plug, diode Harness, main Breaker, control (See Fig.# 5910-000) Screw

1 1 1 1 1 1

UNITS

Quality Parts

5390-300 5390-300

6 7

To Hourmeter Tab 6 Tab 2 Tab 3 Tab 5 BDI/Hourmeter

Return

August 08, 1997

Quality Parts

5390-300

5390-300 Control cables / harness (24 Volt, 400 Amp system) ITEM # PART # 1 2 3 4 5 6 7 8

306778-000 307566-000 49607-00 307193-000 -----------------301951-010 20163-102 302343-000

August 08, 1997

Return

# FOR ASSY.

NAME Harness, main Harness (supplied with item number 1) Plug, diode Harness, handle stem Breaker, control (See Fig.# 5910-000) Screw Wire, jumper Harness, rider bar

1 1 5 1 1 1 1 1

UNITS

Quality Parts

5430-000 5430-000

2 12

14 15

4 5 1

8 7 11 9 10 17 18

Return

December 07, 1997

Quality Parts

5430-000

5430-000 Motor cables, resistors (12 Volt RMX) ITEM # PART #

NAME

1 2 3 4 * 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Lockwasher 2 Cable 1 Cable 1 Nut 1 Clamp 1 Sleeve (14 in. [355.6 mm]) As Req’d. Screw 2 105 AMP Breaker, pump (105 AMP) (See Fig.# 5911-000) 1 Cable 1 Cable 1 Cable 1 1 Bar, bu Bar, bu 1 1 Bar, bu 2 Screw 150 AMP Breaker, drive (150 AMP) (See Fig.# 5911-000) 1 1 Bar, bu 1 Cable Cable 1 As Req’d. Sleeve (14 in. [355.6 mm])

50001-11 49856-11 49856-15 301960-008 15677-04 52-05103-00 301826-016 ----------------49856-66 49856-15 49856-15 302348-000 302350-000 302351-000 301951-016 ----------------302352-000 49856-15 49856-15 52-05103-00

December 07, 1997

Return

# FOR ASSY.

UNITS

Quality Parts

5430-100 5430-100

4 3 1 17 8 5 6

10 12 11

14 13

16 A2 F1

Return

December 07, 1997

Quality Parts

5430-100

5430-100 Motor cables, resistors (24 Volt, 300 Amp system) ITEM # PART #

NAME

1 2 3 4 5 6 7 * 8 9 * 10 10 11 12 13 14 15 16 17

Lockwasher 1 Cable 1 105 AMP Breaker, pump (105 AMP) (See Fig.# 5911-000) 1 Cable 1 Screw 2 Sleeve (14 in. [355.6 mm]) As Req’d. Nut 1 Clamp 1 Screw 2 150 AMP Breaker, drive (150 AMP) (See Fig.# 5911-000) 1 Screw 2 “E” Bar, bus “E” 1 “EE” Bar, bus “EE” 1 Bar, bus 1 Sleeve (14 in. [355.6 mm]) As Req’d. Cable 1 Cable 1 Cable 1 Cable 1 Cable 1

50001-11 305975-002 ----------------305975-003 301826-016 52-05103-00 301960-008 15677-04 301826-016 ----------------301826-016 306639-000 306578-000 305969-000 52-05103-00 305974-000 305974-003 305974-002 305974-001 49856-66

December 07, 1997

Return

# FOR ASSY.

UNITS

Quality Parts

5430-200 5430-200

1 7

18 11

9 3 8 17

10 12 13

15 16 A2

Return

July 10, 1998

Quality Parts

5430-200

5430-200 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18

Cable 1 Cable 1 105 Amp Breaker, pump (105 Amp) (See Fig.# 5911-000) 1 Cable 1 Screw 2 Sleeve (14 in. [355.6 mm]) As Req’d. Screw 1 Nut 1 Clamp 1 Screw 2 150 Amp Breaker, drive (150 Amp) (See Fig.# 5911-000) 2 Bar, bus 2 Cable 1 Sleeve (14 in. [355.6 mm]) As Req’d. Cable 1 Cable 1 Cable 1 Cable 1 Cable 1 Kit, precharge resistor 1

305975-006 49856-11 ----------------49856-11 301826-016 52-05103-00 301652-016 301960-008 15677-04 301951-010 ----------------306848-000 305975-007 52-05103-00 305974-008 305974-013 305974-007 305974-014 49856-66 308506-000

July 10, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

5435-000 5435-000

9 10

3 4

Return

April 1997

Quality Parts

5435-000

5435-000 Contactor panel (12 Volt, RMX ) ITEM # PART #

NAME

1 2 3 4 5 6 * * 7 * 8 9 10 11 * *

Bracket, switch Screw, cap Panel Screw, socket flat head Decal, DO NOT STEAM CLEAN Screw, cap Lockwasher Nut Screw Lockwasher Screw, cap Resistor assembly Screw Screw Lockwasher Nut

April 1997

Return

302354-000 301951-010 302341-000 301922-014 302402-000 50003-02 50001-11 301960-008 50003-01 50001-11 301951-010 23451-00 301826-016 50003-01 50001-11 301960-008

# FOR ASSY.

1 2 1 4 1 2 2 2 4 4 4 1 2 4 4 4

UNITS

Quality Parts

5440-000 5440-000

1 2 3 4 6

7 8 26 25

9 24

12 9 11 13 23

7 14

15 16 22

21 20 28

Return

April 1997

Quality Parts

5440-000

5440-000 Direction contactors ITEM # PART #

UNITS 12 Volt 24 Volt

* *

27692-01 27692-00

Forward/rearward Contactor Assy, 12 Volt Forward/rearward Contactor Assy, 24 Volt

1 1

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 * * * K

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 4 4 4 1

April 1997

Return

NAME

# FOR ASSY.

12 Volt 24 Volt Red

Gold

Quality Parts

5450-000 5450-000

1 2

3 4 6

8 9 10

11 19 13

12 14

Return

January 09, 1998

Quality Parts

5450-000

5450-000 Speed contactors 24 Volt (1A) ITEM # PART #

# FOR ASSY.

UNITS 24 VOLT

27693-00

Contactor Assembly, 24 Volt 1A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

Base, magnet Coil, 24 volt Frame, magnet Spring (RED) Armature Base, bus Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

January 09, 1998

Return

NAME

RED

GOLD

Quality Parts

5450-100 5450-100

Return

January 14, 1998

Quality Parts

5450-100

5450-100 Speed contactors (Field weakening) ITEM # PART # 1

23452-01

January 14, 1998

Return

NAME Contactor, 24 Volt

# FOR ASSY.

UNITS

24 Volt

Quality Parts

5460-000 5460-000

Return

May 06, 1997

Quality Parts

5460-000

5460-000 Transistor panel (12 Volt) ITEM # PART # 1 1 2

23456-03 303546-000 301951-010

May 06, 1997

Return

# FOR ASSY.

NAME Controller, 12 Volt Controller, 12 Volt Remanufactured Screw, cap

1 1 4

UNITS

Quality Parts

5460-100 5460-100

Return

April 1997

Quality Parts

5460-100

5460-100 Transistor panel (24 Volt, 300 Amp system) ITEM # PART # 1 2

April 1997

Return

305878-001 301826-016

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5460-201 5460-201

Serial number 27300001 - UP

Return

November 06, 1997

Quality Parts

5460-201

5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

306777-001 301826-016

November 06, 1997

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

Quality Parts

5510-000 5510-000

8 4

9 12

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches Model Name - Serial Number - Voltage if needed PMX/QMX - 27107005 - 24 volt only TMX - 27179001 WRX - 25268000

RMX - 27168001 - 24 volt only CSX - 25268000 TWX - 27258000

ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12

Spring, return Switch, lift Switch, lower Kit, switch (12 Volt) Kit, switch (Before serial number break) Kit, switch (After serial number break) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

301917-000 302130-000 302130-001 307289-000 307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

HMX - 2717100 WSX22/30/40 - 25268000

# FOR ASSY.

4 1 1 1 1 1 2 1 1 1 1 2 2 2

UNITS

12 Volt Before After

Quality Parts

5521-000 5521-000

Return

May 20, 1998

Quality Parts

5521-000

5521-000 Relay ITEM # PART # 1 1 1 1 *

49367-00 304011-000 49367-01 304011-001 302367-012

May 20, 1998

Return

# FOR ASSY.

NAME Relay, 12 Volt Relay, 12 Volt (Sealed) Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

1 1 1 1 2

UNITS (Sealed) (Sealed)

Quality Parts

5910-000 5910-000

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

Quality Parts

5911-000 5911-000

Old

New

Return

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1 1

301890-000 301890-001 301890-002

May 20, 1998

Return

NAME Breaker, 110 AMP Breaker, 150 AMP Breaker, 80 AMP

# FOR ASSY.

UNITS

1 1 1

110 AMP 150 AMP 80 AMP

Quality Parts

5921-000 5921-000

Return

October 12, 1998

Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1 1 1

22226-02 22226-01 308202-000 308203-000

October 12, 1998

Return

NAME Solenoid, 12 Volt (Flat bracket) Solenoid, 24 Volt (Flat bracket) Solenoid, 12 Volt (Curved bracket) Solenoid, 24 Volt (Curved bracket)

# FOR ASSY.

UNITS

1 1 1 1

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

Return

Quality Parts

6000 HYDRAULIC SYSTEM

Return

Quality Parts

6100-000 6100-000 6 1 38 7

35 33

11 27

5 4

28 26

31 30

24 25

40 22 21

20 19 17 18

Return

March 23, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART # * * 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

303797-000 Pump and motor assembly, 12 Volt 303798-000 Pump and motor assembly, 24 Volt 300947-027 Wire assembly 300947-015 Valve, NC solenoid, 12 Volt 300947-016 Valve, NC solenoid, 24 Volt 302940-000 Coil, 12 Volt 302941-000 Coil, 24 Volt 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly --------------------- Motor, pump (See Fig.# 1750) 202324 Coupler 201450 Pin, dowel 300947-066 Endhead 202315 O ring 202393 Seal, oil 306001-000 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assembly 201503 Elbow, 90° 202394 Breather 306060-000 Filter 306062-000 Clamp, hose 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7 in. [177.8 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-020 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping --------------------- Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control 306059-000 Hose ( Cut to 3.74 in. [96.1 mm ) 306012-000 Clamp 306061-000 Adapter

March 23, 1998

Return

# FOR ASSY.

NAME

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

6100-001 6100-001 6

7 1 38 37

34 36

9 39

5 26

28 12

29 31

24 25

23 22 20

14 15

Return

March 23, 1998

Quality Parts

6100-001

6100-001 Hydraulic pump ITEM # PART # * * 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303797-000 Pump and motor assembly, 12 Volt 303798-000 Pump and motor assembly, 24 Volt 300947-027 Wire assembly 300947-015 Valve, NC solenoid, 12 Volt 300947-016 Valve, NC solenoid, 24 Volt 302940-000 Coil, 12 Volt 302941-000 Coil, 24 Volt 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------- Motor, pump (See Fig.# 1750) 202324 Coupler 201450 Pin, dowel 300947-065 Endhead 202315 O ring 202393 Seal, oil 300947-011 Cover, suction 300947-009 Washer 300947-007 Bolt, torx 13928-00 Magnet 300947-028 Screw, self tapping 300947-042 Reservoir assembly 201503 Elbow, 90° 202394 Breather 300947-010 Filter 300947-018 Tube, 4 in. [101.6 mm] long 300947-012 Screw, cap 300947-030 Pump assembly 300947-006 Bolt, torx 300947-019 Tube, 7 in. [177.8 mm] return 300947-008 Ball 301621-000 Spring 201512 Screw, relief adjuster 201489 Cap, relief NSS O ring 300947-020 Plug NSS O ring 300947-024 Cable assembly NA Plug, hole 300947-031 Connector, spade wire 300947-023 Screw, self tapping ------------------ Solenoid (See Fig.# 5921-000) 300947-021 Valve, flow control

March 23, 1998

Return

# FOR ASSY.

NAME

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

6125-001 6125-001

2 3

5 8 6

10 9

Return

December 1996

Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11

303958-000 303958-001 ----------------49656-01 302406-020 305097-000 49354-02 49656-01 301784-000 301835-000 50000-15 -----------------

December 1996

Return

# FOR ASSY.

1 1 1 1 3 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

8000 lbs. only 8000 lbs. only

Quality Parts

6420-000 6420-000

Return

December 1995

Quality Parts

6420-000

6420-000 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

1 1 1 1 1 1 1

UNITS

Quality Parts

6420-001 6420-001

1 2

Return

September 05, 1997

Quality Parts

6420-001

6420-001 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997

Return

1 1 2 1 1 1 1 1

UNITS

Quality Parts

Return

Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

Return

Quality Parts

Return

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

Quality Parts

Return

Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

Quality Parts

9660-000 9660-000

3 6

7 6 4

Return

April 1997

Quality Parts

9660-000

9660-000 Electrical heater (24 Volt) ITEM # PART #

NAME

1 * 2 3 4 * * 5 * * 6 7 8 9 10

Heater Fitting, wire Screw Block, driver Screw Washer Nut Screw Lockwasher Nut Mount, heater Heater Harness Fuse, 10 AMP (Supplied with item number 8) Bracket

April 1997

Return

49506-03 49771-09 301951-010 307053-000 301826-030 20375-000 301960-006 301700-010 50001-07 301960-004 307055-000 42223-02 307195-000 25275-01 307207-000

# FOR ASSY.

3 6 2 1 1 1 1 2 2 2 2 1 1 1 1

UNITS

10 AMP

Quality Parts

9660-100 9660-100

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO WIRES 6 AND 12.

2 POSITION HEATER ON BOTTOM OF SWITCH BRACKET AS SHOWN.

EXISTING HARNESS SIDE VIEW ELECTRICAL PANEL

3 SIDE VIEW-SECTION CONTROL HANDLE

TOP VIEW CONTROL HANDLE

10 9

POSITION HEATER ON INSIDE OF BRACKET.

5 8

POSITION HEATER ON INSIDE OF COVER AS SHOWN

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HEAD WIRING HARNESS.

Return

May 06, 1997

Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART #

NAME

1 2 3 4 5 6 6 7 8 9 9 10

Heater, 24 Volt Tab wire, male Thermostat Screw Tab wire, male Heater, 12 Volt Heater, 24 Volt Harness, heater Tab wire, male Heater, 12 Volt Heater, 24 Volt Bracket, heater

49506-03 49771-09 49831-00 301825-010 49771-09 49506-02 49506-03 302231-000 49771-09 49506-02 49506-03 302224-000

May 06, 1997

Return

# FOR ASSY.

1 2 1 2 2 1 1 2 2 1 1 1

UNITS 24 Volt

12 Volt 24 Volt

Quality Parts

9720-000 9720-000

NOT AVAILABLE FOR HMX-50 TRUCKS 1 11 2 9 10

12 11

14 1 10 7

5 3 4

Return

May 1995

Quality Parts

9720-000

9720-000 Tilting package guard ITEM # PART #

# FOR ASSY.

UNITS 48 in. 60 in.

* *

302769-000 302769-001

Load backrest, 48 in. [1219.2 mm] Load backrest, 60 in. [1524.0 mm]

1 1

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

Screw, flat head Backrest, load 48 in. [1219.2 mm] Backrest, load 60 in. [1524.0 mm] Screw, flat head Washer, flat plastic Nut Latch, left 48 in. [1219.2 mm] Latch, left 60 in. [1524.0 mm] Spring Shield, left latch 48 in. [1219.2 mm] Shield, left latch 60 in. [1524.0 mm] Fastener, ratchet Guide, round Grip Nut Shield, right latch 48 in. [1219.2 mm] Shield, right latch 60 in. [1524.0 mm] Latch, right 48 in. [1219.2 mm] Latch, right 60 in. [1524.0 mm]

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

May 1995

Return

NAME

48 in. 60 in.

48 in. 60 in. 48 in. 60 in.

Quality Parts

9730-000 9730-000

Return

May 1995

Quality Parts

9730-000

9730-000 Removable load backrest ITEM # PART # 1 1 1

May 1995

Return

301792-000 301792-001 301792-002

NAME Backrest, 48 in. [1219.2 mm] load Backrest, 60 in. [1524.0 mm] load Backrest, 72 in. [1828.8 mm] load

# FOR ASSY.

UNITS

1 1 1

48 in. 60 in. 72 in.

Quality Parts

Return

Quality Parts

10000 Tools

Return

Quality Parts

10010-00 10010-00

1 2

Return

January 21, 1998

Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

Quality Parts

10020-00 10020-00

Return

January 21, 1998

Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Front Cover

Quality Parts

RMX/HMX Electric Low Lift Pallet Truck Effective Serial Number _MX__29249001 - UP

HMX

RMX

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 302064-008

Return

Date: October 14, 1999

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

HMX 65 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (6500lb) Model (HMX)

August 17, 1999

Return

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 17, 1999

Return

Quality Parts

0840

6125

5160

0640

5510 MACHINE EQUIPPED WITH COAST FEATURE. MOVE HANDLE FULLY UP OR DOWN TO APPLY BRAKE. 302523-000

9660

5330

6420

6100

0850

4111

1750

3550 4110 0390

5190

3580

4180 4111 4110

5910

5911

0340 0341 0300 0342

4180 0340

0641

3550 5521

0390

5180 3540 0341 0342

0300

3300 3360

1760

2550

3560

3530

Return

August 17, 1999

Quality Parts

5440

9730 5450

9720 5360

5450 5390-000

5310 5390-100 5390-200

5230 5290 0

1/2

5430-000 5430-100

1 8

5921

5390-000 5390-300

5460

5430-200

10010

10020 August 17, 1999

Return

Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis Serial Number 25268001 - UP................................................... 13 0340-000 Inspection covers (Shields & guards) ................................................................... 17 0341-000 Inspection covers (“EE” electrical box) ................................................................. 19 0342-000 Inspection covers (Splash guard) ......................................................................... 21 0390-000 Battery compartment parts.................................................................................... 23 0640-000 Drivers controls (Speed & direction) ..................................................................... 25 0641-000 Drivers controls (Hand rail) ................................................................................... 27 0840-000 Driver protection (Reverser).................................................................................. 29 0850-000 Signs, warnings..................................................................................................... 31

1000 Motors 1750-000 Pump motor (12 Volt)............................................................................................ 35 1750-100 Pump motor (24 Volt)............................................................................................ 37 1760-000 Drive motor (12 Volt)............................................................................................. 39 1760-101 Drive motor (24 Volt)............................................................................................. 41

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit .................................................................................... 45

3000 Brake / Wheel System 3300-000 Parking brake system ........................................................................................... 49 3360-000 Brake drum / disc assembly.................................................................................. 51 3530-000 Drive wheel ........................................................................................................... 53 3540-000 Support / swivel wheel .......................................................................................... 55 3550-000 Load wheels.......................................................................................................... 57 3560-000 Caster wheel ......................................................................................................... 59 3560-100 Caster wheel, spring Loaded ................................................................................ 61 3580-000 Guide wheels Serial Number 25268001 - UP ....................................................... 63

4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP .......................... 67 4111-000 Steering arm / wheel (Control head assembly)..................................................... 69 4111-100 Steering arm / wheel (Walk along knob control head assembly) .......................... 71 4180-000 Steering / radial bearing........................................................................................ 73

Return

August 17, 1999

Quality Parts

5000 Electrical System 5160-000 Horn ...................................................................................................................... 77 5180-000 Static strap ............................................................................................................ 79 5190-000 Battery connector.................................................................................................. 81 5192-100 300 Amp system line contactor............................................................................. 83 5192-200 200/300 Amp system “EE” line contactor ............................................................. 85 5230-000 Voltage / battery indicator ..................................................................................... 87 5290-000 Hourmeter / speedometer ..................................................................................... 89 5310-000 Start / stop switch ................................................................................................. 91 5330-000 Speed controls ...................................................................................................... 93 5360-000 Electrical modules (12 Volt ) ................................................................................. 95 5390-000 Control cables / harness (Handle head) ............................................................... 97 5390-100 Control cables / harness (12 Volt RMX) ............................................................... 99 5390-200 Control cables / harness (24 Volt, 300 Amp system)........................................... 101 5390-300 Control cables / harness (24 Volt, 400 Amp system)........................................... 103 5430-000 Motor cables, resistors (12 Volt RMX) ................................................................. 105 5430-100 Motor cables, resistors (24 Volt, 300 Amp system) ............................................. 107 5430-200 Motor cables, resistors (24 Volt, 400 Amp system) ............................................. 109 5435-000 Contactor panel (12 Volt, RMX ) .......................................................................... 111 5440-000 Direction contactors ............................................................................................. 113 5450-000 Speed contactors 24 Volt (1A) ............................................................................. 115 5450-100 Speed contactors (Field weakening) ................................................................... 117 5460-000 Transistor panel (12 Volt) .................................................................................... 119 5460-100 Transistor panel (24 Volt, 300 Amp system)........................................................ 121 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP .......123 5510-000 Micro switches ..................................................................................................... 125 5521-000 Relay.................................................................................................................... 127 5910-000 Control circuit breaker.......................................................................................... 129 5911-000 Power circuit breaker ........................................................................................... 131 5921-000 Solenoid ............................................................................................................... 133

6000 Hydraulic System 6100-000 Hydraulic pump .................................................................................................... 137 6100-001 Hydraulic pump .................................................................................................... 139 6125-001 Hoses, pipes, connections, mounting points ....................................................... 141 6420-000 Lift cylinder........................................................................................................... 143 6420-001 Lift cylinder (With grease fitting) .......................................................................... 145

August 17, 1999

Return

Quality Parts

7000 Operating Function - Lifting Device

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9660-000 Electrical heater (24 Volt)..................................................................................... 153 9660-100 Electrical heater ................................................................................................... 155 9720-000 Tilting package guard........................................................................................... 157 9730-000 Removable load backrest .................................................................................... 159

10000 Tools 10010-000 Electrical controllers (Handset) .......................................................................... 163 10020-000 Special tools and lubrications ............................................................................ 165

11000 Numerical Index HMX/RMX Electical Truck Numerical Index......................................................................... 169

Return

August 17, 1999

Quality Parts

August 17, 1999

Return

Quality Parts

Return

Quality Parts

0000 Chassis 0000 Chassis

Return

Quality Parts

0300-000 0300-000

Serial Number 25268001 - UP Note: When ordering Pull Rods 84 inches and longer ALWAYS state Model and Serial Number. 9

10 5

8 8

6 1

12,32

6 29

33 4

5 24 23 27 22

3 30 22

19 21 20

27,34 18 15

28,34 6

28 6

4,31

25 4 26

HMX-50 does not have Cold Storage ITEM # PART # 1 2 3 4 5 6 7 * *

Return

-----------------301954-060 301747-000 304821-000 11020-40 11160-11 301604-001 20166 11271-23

# FOR ASSY.

NAME Frame, carrier (State Model & Serial Number) Screw, socket head HMX Isolator Bushing, iron Bearing, plain Fitting, grease Link, upper Fitting, grease Screw, set

1 2 2 12 2 16 1 1 1

UNITS HMX

September 12, 1999

Quality Parts

0300-000

0300-000 Frame / Chassis Serial Number 25268001 - UP ITEM # PART # 8 9 10 10 11 12 12 13 14 15 15 15 16 17 17 18 18 19 19 19 20 21 21 22 23 24 25 25 26 26 27 28 29 * * 30 31 32 33 34 35

UNITS

302036-000 Spacer 2 301956-035 Screw, cap 8 27006-00 Shim, 0.12 in. (3.05 mm) As Req'd. 0.12 in. 27006-02 Shim, 0.25 in. (6.35 mm) As Req'd. 0.25 in. ------------------- Frame, carrier (State Model & Serial Number) 1 304885-000 Pin 3 304886-000 Pin (Cold Storage) 3 Cold Storage 28238 Pin, roll (6 mm X 60 mm) 1 ------------------- Frame, lift (State Model & Serial Number) 1 301730-001 Pin, axle (HMX-50 ONLY) 2 HMX-50 304874-000 Pin, axle 2 304880-000 Pin, axle (Cold Storage) 2 Cold Storage 11160-09 Fitting, grease 2 301868-001 Fork, wheel (HMX-50 ONLY) 2 HMX-50 304824-000 Fork, wheel 2 49929-03 Bushing, iron (HMX-50 ONLY) 4 HMX-50 304822-000 Bushing, iron 12 301996-000 Pin (HMX-50 ONLY) 2 HMX-50 304881-000 Pin 2 304882-000 Pin (Cold Storage) 2 Cold Storage See Chart Rod, pull 2 304871-000 Pin, lower link 2 304872-000 Pin, lower link (Cold Storage) 2 Cold Storage 301652-016 Screw, cap 3 11160-14 Fitting, grease 8 301607-000 Link, lower 4 304883-000 Pin, lower link 2 304884-000 Pin, lower link (Cold Storage) 2 Cold Storage 304887-000 Pin 2 304888-000 Pin (Cold Storage) 2 Cold Storage 20686 Pin, roll (6 mm X 45 mm) 4 29833 Pin, roll (6 mm X 50 mm) 6 301604-000 Link, upper 1 20166 Fitting, grease 1 11271-23 Screw, set 1 301955-016 Screw, socket lock 2 49929-01 Bushing, iron (HMX-50 ONLY) 4 HMX-50 301996-002 Pin, wheel fork pivot (HMX-50 ONLY) 2 HMX-50 304909-000 Pin 1 304910-000 Pin (Cold Storage) 1 Cold Storage 301740-001 Screw, cap (HMX-50 ONLY) 6 HMX-50

September 12, 1999

Return

# FOR ASSY.

NAME

Quality Parts

0300-000

PULL RODS AND FRAME ASSEMBLY

FORK WIDTH

8.1 in. x 31¾ in. 13.3 in. x 31¾ in. [205.7 mm x 806.4 mm] [337.8 mm x 806.4 mm] Battery Box Battery Box PULL ROD PULL ROD

FORK LENGTH

ITEM # 20

22 in. [558.8 mm] 1150 mm [45.27 in.]

305036-010

305036-004

22 in. [558.8 mm]

36 in. [914.4 mm]

305036-006

305036-000

22 in. [558.8 mm]

42 in. [1066.8 mm]

305036-007

305036-001

22 in. [558.8 mm]

48 in. [1219.2 mm]

305036-008

305036-002

22 in. [558.8 mm]

60 in. [1524 mm]

305036-018

305036-020

22 in. [558.8 mm]

72 in. [1828.8 mm]

305036-019

305036-021

22 in. [558.8 mm]

84 in. [2133.6 mm]

305036-023

305036-024

23 in. [558.8 mm]

96 in. [2438.4 mm]

305036-009

305036-003

27 in. [685.8 mm] 1150 mm [45.27 in.]

305036-010

305036-004

27 in. [685.8 mm]

36 in. [914.4 mm]

305036-006

305036-000

27 in. [685.8 mm]

42 in. [1066.8 mm]

305036-007

305036-001

27 in. [685.8 mm]

48 in. [1219.2 mm]

305036-008

305036-002

27 in. [685.8 mm]

60 in. [1524 mm]

305036-018

305036-020

27 in. [685.8 mm]

72 in. [1828.8 mm]

305036-019

305036-021

27 in. [685.8 mm]

84 in. [2133.6 mm]

305036-023

305036-024

28 in. [685.8 mm]

96 in. [2438.4 mm]

305036-009

305036-003

84 in. [2133.6 mm]

305036-011

305036-005

23 in. [584.2 mm] 89.75 in. 2280 mm]

Not Available

305036-022

23 in. [584.2 mm]

93 in. [2362.2 mm]

305036-011

305036-005

23 in. [584.2 mm]

96 in. [2438.4 mm]

305036-011

305036-005

28 in. [711.2 mm]

84 in. [2133.6 mm]

305036-011

305036-005

28 in. [711.2 mm]

89.75 in. 2280 mm]

Not Available

305036-022

28 in. [711.2 mm]

93 in. [2362.2 mm]

305036-011

305036-005

28 in. [711.2 mm]

96 in. [2438.4 mm]

305036-011

305036-005

Extended Nose 23 in. [584.2 mm]

Return

September 12, 1999

Quality Parts

0300-000

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY

FORK WIDTH

FORK LENGTH

13.3 in. x 31¾ in. [337.8 mm x 806.4 mm] Battery Box PULL ROD ITEM # 20

26 in. [660.4 mm]

48 in. [1219.2 mm]

305036-022

27 in. [685.8 mm]

48 in. [1219.2 mm]

305036-022

September 12, 1999

Return

Quality Parts

0340-000 0340-000

9 8

6 12

17 1 2 3

Return

December 1996

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pad, foot Platform Isolator, front Door Plate, latch Latch Screw, locking Pocket, manual Plate Console Screw, thread form Nut Pad, foot Screw, socket Filler Bumper, door Screw, cap

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4

301831-000 301692-000 302057-000 306239-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301960-008 301831-001 301955-016 301811-001 302069-000 301652-025

December 1996

Return

UNITS

Quality Parts

0341-000 0341-000

Return

August 18, 1999

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * * 2 3 4 5 6 * * *

11045-04 307602-000 307603-000 302792-000 301951-010 308571-000 301951-010 308571-000 11045-04 307602-000 307603-000 302792-000

August 18, 1999

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, brass flat Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, brass flat

2 2 2 2 4 1 4 1 2 2 2 2

UNITS

“EE” “EE”

Quality Parts

0342-000 0342-000 3

Return

April 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

April 1997

Return

306557-000 20259 50001-09 304764-001

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

UNITS

1 3 3 3

Quality Parts

0390-000 0390-000

NOT AVAILABLE FOR HMX-50 TRUCKS

Return

August 18, 1999

Quality Parts

0390-000

0390-000 Battery compartment parts

8.1 In. [205.7 mm] Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

------------------- Door, right side battery (See Chart Below) 25189-02 Bearing 25204-08 Roller, battery 25203-10 Shaft, battery ------------------- Frame (State model and serial number) ------------------- Door, left side battery (See Chart Below) ------------------- Frame (State model and serial number)

UNITS

1 8 4 4 1 1 1

13.3 In. [337.8 mm] Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

------------------- Door, right side battery (See Chart Below) 25189-02 Bearing 25204-09 Roller, battery 25203-09 Shaft, battery ------------------- Frame (State model and serial number) ------------------- Door, left side battery (See Chart Below) ------------------- Frame (State model and serial number)

UNITS

1 8 4 4 1 1 1

Battery Compartment Doors 8.1 inch Right (1)

8.1 inch Left (6)

13.3 inch Right (1)

13.3 inch Left (6)

No load backrest

303724-002

303724-003

303724-000

303724-001

Tilting load backrest

303724-006

303724-007

303724-004

303724-005

Removable load backrest

303724-010

303724-011

303724-008

303724-009

August 18, 1999

Return

Quality Parts

0640-000 0640-000

1 2

4 5 7 1

Return

August 11, 1997

Quality Parts

0640-000

0640-000 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0641-000 0641-000

2 1

4 5 3

8 11

9 10

Return

December 1996

Quality Parts

0641-000

0641-000 Drivers controls (Hand rail) ITEM # PART # *

301907-000

Hand rail assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

1 6 8 1 1 2 2 1 2 1 1 1 1

December 1996

Return

# FOR ASSY.

NAME

UNITS

Lift Lower

Horn High Speed

Quality Parts

0840-000 0840-000

Return

May 06, 1997

Quality Parts

0840-000

0840-000 Driver protection (Reverser) ITEM # PART # 1 1 2

304019-000 305990-000 301825-010

May 06, 1997

Return

# FOR ASSY.

NAME Reverser assembly, 2 wires Reverser assembly, 3 wires Screw

1 1 2

UNITS 2 Wires 3 Wires

Quality Parts

0850-000 0850-000

5 3 MACHINE EQUIPPED WITH COAST FEATURE. MOVE HANDLE FULLY UP OR DOWN TO APPLY BRAKE.

302523-000

11 12

10 8

Return

August 18, 1999

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 * * * * *

Decal, WARNING Decal, HMX data plate Decal, Right BT LOGO Decal, Left BT LOGO Decal, WARNING COAST (HMX ONLY) Decal, RMX data plate Paint, BT RED Spray, BT RED Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, NO STEP Decal, RMX Decal, NO RIDING (RMX ONLY) Decal, HMX Decal, U.L label Manual, RMX/HMX Operator's Cord, manual Manual, RMX/HMX Parts Manual, RMX/HMX Master Parts Manual, RMX/HMX Service

1 1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 2 1 1 1 1 1 1 1

305955-000 NSS 151847 151848 302523-000 NSS 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 305507-000 306101-000 304597-000 306100-000 NSS 302063-002 23296-00 302064-008 308493-000 302065-000

August 18, 1999

Return

UNITS HMX Right Left HMX

RMX RMX HMX

Quality Parts

Return

Quality Parts

1000 Motors 1000 Motors

Return

Quality Parts

1750-000 1750-000

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

1750-000

1750-000 Pump motor (12 Volt) ITEM # PART # *

301821-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

1750-100 1750-100

1 3

2 4

5 6

Return

December 02, 1997

Quality Parts

1750-100

1750-100 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997

Return

NAME

# FOR ASSY.

UNITS

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

1760-000 1760-000

1 2

4 5 6

8 9

11 10

Return

May 1995

Quality Parts

1760-000

1760-000 Drive motor (12 Volt) ITEM # PART #

# FOR ASSY.

UNITS 12 Volt

302110-000

Drive Motor Assembly, 12 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

May 1995

Return

NAME

Quality Parts

1760-101 1760-101

1 2

4 5 6

8 9

11 10

Return

May 06, 1997

Quality Parts

1760-101

1760-101 Drive motor (24 Volt) ITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

UNITS RMX HMX

* *

301633-007 301633-006

Transmission assembly, RMX Transmission assembly, HMX

1 1

1 2 3 4 4 5 6 7 8 9 10 11 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1

August 28, 1998

Return

NAME

1 9 1 2 1 2 1 1 2 1 1 1 1

RMX HMX

Quality Parts

Return

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

Quality Parts

3300-000 3300-000

5 2 3

6 7

9 10

17 14 18 16 15

13 12

Return

August 24, 1999

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor, 12 Volt (See Fig.# 1760-000) Drive motor, 24 Volt (See Fig.# 1760-101) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.)

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-025 ----------------------------------------------------------------301945-006 301754-000 301798-000 301954-025 301920-000 301654-012

August 24, 1999

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 2 1 1

UNITS

12 Volt 24 Volt

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum / disc assembly ITEM # PART # *

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

1 13 12

11 10

6 5 8 3 7

Return

August 24, 1999

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Frame, rider carrier (See Fig.# 0300-000) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

August 24, 1999

Return

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 2 2 2

Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

Return

August 24, 1999

Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY RMX-50

RMX-50 RMX-65

HMX-50

RMX-50

RMX-65

HMX-65

RMX/HMX-80 RMX/HMX-80

URETHANE URETHANE URETHANE VULKOLLAN URETHANE 302623-000

23109-00

307110-002 307110-001

307110-003

Load wheel Assy.

27626-01

23041-00

27626-02

302307-001

27626-03

Wheel load (1)

49910-01

Bearing, seal (2)

Not Used

11030-05

Bearing, No Seal (2)

Not Used

302287-000 302287-000 302287-000

August 24, 1999

Return

Guard, string (2)

Quality Parts

3560-000 3560-000

3 16

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

May 1995

Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART # *

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3560-100 3560-100

2 3 4

17 5

6 7 16

8 15 9

12 13

14 22 15 16

19 18

20 19 21 20

Return

May 1995

Quality Parts

3560-100

3560-100 Caster wheel, spring Loaded ITEM # PART # *

304345-000

Caster Assembly, spring Loaded

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

May 1995

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3580-000 3580-000

Serial Number 25268001 - UP

See Lift Frame Assembly

1 2 3 4

1 2

6 3 4 5

4 6

3 2 1

Return

September 09, 1999

Quality Parts

3580-000

3580-000 Guide wheels Serial Number 25268001 - UP ITEM # PART # 1 2 3 4 5 5 6

301957-050 11016-04 27012-01 49929-10 301988-000 301992-000 301960-012

# FOR ASSY.

NAME Screw, cap Washer, flat Roller Bushing Bar, mounting Bar, mounting ext nose Nut, jam

6 6 6 6 2 2 6

UNITS

Standard Ext nose

Glide entry Information

Guide wheel entry information

September 09, 1999

Return

Quality Parts

Return

Quality Parts

4000 Steering System 4000 Steering System

Return

Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

4 22

5 23

24 6

7 21

26 8

17 16

Return

13 14

10 12

July 07, 1998

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

July 07, 1998

Return

# FOR ASSY.

NAME

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

2 3

6 5

15 11 13

14 12

10 9

7 8

Return

July 08, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

July 08, 1998

Return

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4111-100 4111-100

3 16 15 14

18 5 12

10 9 8

Return

May 07, 1998

Quality Parts

4111-100

4111-100 Steering arm / wheel (Walk along knob control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Pin Screw, socket (not part of handle assy.) Knob assembly Grip, fixed Pin, roll Housing, switch Coupler Block Pin Grip, twist Pin, roll Knob assembly

304012-002 304012-003 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 301778-000 301954-035 302872-002 302862-000 27803 301717-000 302831-000 301781-000 301778-000 302863-000 301964-032 302873-001

May 07, 1998

Return

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2 2 2 2

UNITS Twist Thumb

Thumb Thumb Thumb Thumb Thumb Thumb Twist Twist Twist Twist

Quality Parts

4180-000 4180-000

13 2

4 5 9 6 7

Return

August 25, 1999

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivot, handle (See Fig.# 4110-001) Frame, carrier (See Fig.# 0300-000) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 3300-000) Bearing Seal, large felt Bearing Seal, small felt

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

August 25, 1999

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

Return

Quality Parts

5000 Electrical System 5000 Electrical System

Return

Quality Parts

5160-000 5160-000

Return

December 1996

Quality Parts

5160-000

5160-000 Horn ITEM # PART # 1 2 3 4 4 5

302129-000 301917-000 301954-035 23309-00 23309-01 11020-46

December 1996

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn, 12 Volt Horn, 24 Volt Bushing

1 2 1 1 1 1

UNITS

12 Volt 24 Volt

Quality Parts

5180-000 5180-000

2 1

Return

April 1997

Quality Parts

5180-000

5180-000 Static strap ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

2 4

Return

June 24, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4

49854-01 49854-03 49854-04 49854-08 49852-01 49856-110 49856-110

June 24, 1998

Return

# FOR ASSY.

1 1 1 1 2 1 1

UNITS GRAY YELLOW RED BLUE Positive Negative

Quality Parts

5192-100 5192-100

Return

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

3 4

Return

December 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5

306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001

December 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

6 7

Return

April 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5 6 7 7 8

April 1997

Return

302016-000 307109-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000 11880-09 20208-00 20323-00 14986-03

# FOR ASSY.

1 1 2 1 1 2 1 1 2 1 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5360-000 5360-000

Return

April 1997

Quality Parts

5360-000

5360-000 Electrical modules (12 Volt ) ITEM # PART # 1 2 3

April 1997

Return

304976-000 301951-035 20375

# FOR ASSY.

NAME Module, control 12 Volt Screw Washer, flat

UNITS

1 2 2

Quality Parts

5390-000 5390-000

Return

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-100 5390-100

1 2 3

Return

August 08, 1997

Quality Parts

5390-100

5390-100 Control cables / harness (12 Volt RMX) ITEM # PART # 1 2 3 4

301951-010 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 304977-000 Harness, main 304775-000 Harness (supplied with item number 3)

August 08, 1997

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1

Quality Parts

5390-200 5390-200

6 5

4 3

100

Return

April 1997

Quality Parts

5390-200

5390-200 Control cables / harness (24 Volt, 300 Amp system) ITEM # PART # 1 2 3 4 5 6

April 1997

Return

307193-000 307566-000 49607-00 307194-000 -----------------301951-010

# FOR ASSY.

NAME Harness, handle stem Harness (suppled with item number 1) Plug, diode Harness, main Breaker, control (See Fig.# 5910-000) Screw

UNITS

1 1 1 1 1 1

101

Quality Parts

5390-300 5390-300

6 7

To Hourmeter Tab 6 Tab 2 Tab 3 Tab 5 BDI/Hourmeter

102

Return

August 08, 1997

Quality Parts

5390-300

5390-300 Control cables / harness (24 Volt, 400 Amp system) ITEM # PART # 1 2 3 4 5 6 7 8

306778-000 307566-000 49607-00 307193-000 -----------------301951-010 20163-102 302343-000

August 08, 1997

Return

# FOR ASSY.

NAME Harness, main Harness (supplied with item number 1) Plug, diode Harness, handle stem Breaker, control (See Fig.# 5910-000) Screw Wire, jumper Harness, rider bar

UNITS

1 1 5 1 1 1 1 1

103

Quality Parts

5430-000 5430-000

2 12

14 15

4 5 1

8 7 11 9 10 17 18

104

Return

December 07, 1997

Quality Parts

5430-000

5430-000 Motor cables, resistors (12 Volt RMX) ITEM # PART #

NAME

1 2 3 4 * 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Lockwasher 2 Cable 1 Cable 1 Nut 1 Clamp 1 Sleeve (14 in. [355.6 mm]) As Req’d. Screw 2 Breaker, pump (105 AMP) (See Fig.# 5911-000) 1 105 AMP Cable 1 Cable 1 Cable 1 Bar, bus 1 Bar, bus 1 Bar, bus 1 Screw 2 Breaker, drive (150 AMP) (See Fig.# 5911-000) 1 150 AMP Bar, bus 1 Cable 1 Cable 1 Sleeve (14 in. [355.6 mm]) As Req’d.

December 07, 1997

Return

# FOR ASSY.

UNITS

105

Quality Parts

5430-100 5430-100

4 3 1 17 8 5 6

10 12 11

14 13

16 A2 F1

106

Return

December 07, 1997

Quality Parts

5430-100

5430-100 Motor cables, resistors (24 Volt, 300 Amp system) ITEM # PART #

NAME

1 2 3 4 5 6 7 * 8 9 * 10 10 11 12 13 14 15 16 17

Lockwasher 1 Cable 1 Breaker, pump (105 AMP) (See Fig.# 5911-000) 1 105 AMP Cable 1 Screw 2 Sleeve (14 in. [355.6 mm]) As Req’d. Nut 1 Clamp 1 Screw 2 Breaker, drive (150 AMP) (See Fig.# 5911-000) 1 150 AMP Screw 2 Bar, bus “E” 1 “E” Bar, bus “EE” 1 “EE” Bar, bus 1 Sleeve (14 in. [355.6 mm]) As Req’d. Cable 1 Cable 1 Cable 1 Cable 1 Cable 1

December 07, 1997

Return

# FOR ASSY.

UNITS

107

Quality Parts

5430-200 5430-200

1 7

18 11

9 3 8 17

10 12 13

15 16 A2

108

Return

July 10, 1998

Quality Parts

5430-200

5430-200 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18

Cable 1 Cable 1 Breaker, pump (105 Amp) (See Fig.# 5911-000) 1 105 Amp Cable 1 Screw 2 Sleeve (14 in. [355.6 mm]) As Req’d. Screw 1 Nut 1 Clamp 1 Screw 2 Breaker, drive (150 Amp) (See Fig.# 5911-000) 2 150 Amp Bar, bus 2 Cable 1 Sleeve (14 in. [355.6 mm]) As Req’d. Cable 1 Cable 1 Cable 1 Cable 1 Cable 1 Kit, precharge resistor 1

July 10, 1998

Return

# FOR ASSY.

UNITS

109

Quality Parts

5435-000 5435-000

9 10

3 4

110

Return

April 1997

Quality Parts

5435-000

5435-000 Contactor panel (12 Volt, RMX ) ITEM # PART #

NAME

1 2 3 4 5 6 * * 7 * 8 9 10 11 * *

Bracket, switch Screw, cap Panel Screw, socket flat head Decal, DO NOT STEAM CLEAN Screw, cap Lockwasher Nut Screw Lockwasher Screw, cap Resistor assembly Screw Screw Lockwasher Nut

April 1997

Return

302354-000 301951-010 302341-000 301922-014 302402-000 50003-02 50001-11 301960-008 50003-01 50001-11 301951-010 23451-00 301826-016 50003-01 50001-11 301960-008

# FOR ASSY.

UNITS

1 2 1 4 1 2 2 2 4 4 4 1 2 4 4 4

111

Quality Parts

5440-000 5440-000

1 2 3 4 6

7 8 26 25

9 24

12 9 11 13 23

7 14

15 16 22

21 20 28

112

Return

April 1997

Quality Parts

5440-000

5440-000 Direction contactors ITEM # PART #

# FOR ASSY.

UNITS 12 Volt 24 Volt

* *

27692-01 27692-00

Forward/rearward Contactor Assy, 12 Volt Forward/rearward Contactor Assy, 24 Volt

1 1

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 * * * K

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 4 4 4 1

April 1997

Return

NAME

12 Volt 24 Volt Red

Gold

113

Quality Parts

5450-000 5450-000

1 2

3 4 6

8 9 10

11 19 13

12 14

114

Return

January 09, 1998

Quality Parts

5450-000

5450-000 Speed contactors 24 Volt (1A) ITEM # PART #

# FOR ASSY.

UNITS 24 VOLT

27693-00

Contactor Assembly, 24 Volt 1A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

January 09, 1998

Return

NAME

RED

GOLD

115

Quality Parts

5450-100 5450-100

116

Return

January 14, 1998

Quality Parts

5450-100

5450-100 Speed contactors (Field weakening) ITEM # PART # 1

23452-01

January 14, 1998

Return

NAME Contactor, 24 Volt

# FOR ASSY.

UNITS

24 Volt

117

Quality Parts

5460-000 5460-000

118

Return

May 06, 1997

Quality Parts

5460-000

5460-000 Transistor panel (12 Volt) ITEM # PART # 1 1 2

23456-03 303546-000 301951-010

May 06, 1997

Return

# FOR ASSY.

NAME Controller, 12 Volt Controller, 12 Volt Remanufactured Screw, cap

UNITS

1 1 4

119

Quality Parts

5460-100 5460-100

120

Return

April 1997

Quality Parts

5460-100

5460-100 Transistor panel (24 Volt, 300 Amp system) ITEM # PART # 1 2

April 1997

Return

305878-001 301826-016

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap

1 3

UNITS 24 Volt

121

Quality Parts

5460-201 5460-201

Serial number 27300001 - UP

122

Return

August 18, 1999

Quality Parts

5460-201

5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

306777-003 301826-016

August 18, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

123

Quality Parts

5510-000 5510-000

8 4

9 12

124

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches Model Name - Serial Number - Voltage if needed RMX - 27168001 - 24 volt only

ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12

301917-000 302130-000 302130-001 307289-000 307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

HMX - 27171002

# FOR ASSY.

4 1 1 1 1 1 2 1 1 1 1 2 2 2

UNITS

12 Volt Before After

125

Quality Parts

5521-000 5521-000

126

Return

May 20, 1998

Quality Parts

5521-000

5521-000 Relay ITEM # PART # 1 1 1 1 *

49367-00 304011-000 49367-01 304011-001 302367-012

May 20, 1998

Return

# FOR ASSY.

NAME Relay, 12 Volt Relay, 12 Volt (Sealed) Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

1 1 1 1 2

UNITS (Sealed) (Sealed)

127

Quality Parts

5910-000 5910-000

128

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

129

Quality Parts

5911-000 5911-000

Old

130

Return

New

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1 1

301890-000 301890-001 301890-002

May 20, 1998

Return

NAME Breaker, 110 AMP Breaker, 150 AMP Breaker, 80 AMP

# FOR ASSY.

UNITS

1 1 1

110 AMP 150 AMP 80 AMP

131

Quality Parts

5921-000 5921-000

132

Return

October 12, 1998

Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1 1 1

22226-02 22226-01 308202-000 308203-000

October 12, 1998

Return

NAME Solenoid, 12 Volt (Flat bracket) Solenoid, 24 Volt (Flat bracket) Solenoid, 12 Volt (Curved bracket) Solenoid, 24 Volt (Curved bracket)

# FOR ASSY.

UNITS

1 1 1 1

12 Volt 24 Volt 12 Volt 24 Volt

133

Quality Parts

Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

6100-000 6100-000 6 1 38 7

35 33

11 27

5 4

28 26

31 30

24 25

40 22 21

20 19 17 18

136

Return

March 23, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # * * 1 2 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

NAME

303797-000 303798-000 300947-027 300947-015 300947-016 302940-000 302941-000 300947-014 NSS 300947-026 --------------------------------------202324 201450 300947-066 202315 202393 306001-000 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 306060-000 306062-000 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-020 NSS 300947-024 NA 300947-031 300947-023 -------------------300947-021 306059-000 306012-000 306061-000

Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt Wire assembly Valve, NC solenoid, 12 Volt Valve, NC solenoid, 24 Volt Coil, 12 Volt Coil, 24 Volt Valve, cartridge check O ring Wire assembly Motor, 12 Volt pump (See Fig.# 1750-000) Motor, 24 Volt pump (See Fig.# 1750-100) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Clamp, hose Screw, cap Pump assembly Bolt, torx Tube, 7 in. [177.8 mm] return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid (See Fig.# 5921-000) Valve, flow control Hose ( Cut to 3.74 in. [96.1 mm ) Clamp Adapter

March 23, 1998

Return

# FOR ASSY.

PART #

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

12 Volt 24 Volt

137

Quality Parts

6100-001 6100-001 6

7 1 38 37

34 36

9 39

5 26

28 12

29 31

24 25

23 22 20

14 15

138

Return

March 23, 1998

Quality Parts

6100-001

6100-001 Hydraulic pump ITEM # PART # * * 1 2 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303797-000 Pump and motor assembly, 12 Volt 303798-000 Pump and motor assembly, 24 Volt 300947-027 Wire assembly 300947-015 Valve, NC solenoid, 12 Volt 300947-016 Valve, NC solenoid, 24 Volt 302940-000 Coil, 12 Volt 302941-000 Coil, 24 Volt 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly ------------------- Motor, 12 Volt pump (See Fig.# 1750-000) ------------------ Motor, 24 Volt pump (See Fig.# 1750-100) Coupler 202324 Pin, dowel 201450 Endhead 300947-065 O ring 202315 Seal, oil 202393 Cover, suction 300947-011 Washer 300947-009 Bolt, torx 300947-007 Magnet 13928-00 Screw, self tapping 300947-028 Reservoir assembly 300947-042 Elbow, 90° 201503 Breather 202394 Filter 300947-010 Tube, 4 in. [101.6 mm] long 300947-018 Screw, cap 300947-012 Pump assembly 300947-030 Bolt, torx 300947-006 Tube, 7 in. [177.8 mm] return 300947-019 Ball 300947-008 Spring 301621-000 Screw, relief adjuster 201512 Cap, relief 201489 O ring NSS Plug 300947-020 O ring NSS Cable assembly 300947-024 Plug, hole NA Connector, spade wire 300947-031 Screw, self tapping 300947-023 ------------------ Solenoid (See Fig.# 5921-000) Valve, flow control 300947-021

March 23, 1998

Return

# FOR ASSY.

NAME

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

12 Volt 24 Volt

139

Quality Parts

6125-001 6125-001

2 3

5 8 6

10 9

140

Return

August 24, 1999

Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points ITEM PART # # 1 1 2 3 4 5 6 7 8 9 10 11 11

303958-000 Kit, 12 Volt pump and motor assembly 303958-001 Kit, 24 Volt pump and motor assembly ----------------- Lift pump and motor assembly (See Fig.# 6100-XXX) 49656-01 Adapter 302406-020 Screw, socket flat head 305097-000 Adapter (8000 lbs. only) 49354-02 Switch, pressure (8000 lbs. only) 49656-01 Adapter 301784-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-000) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-001)

August 24, 1999

Return

NAME

# FOR ASSY.

UNITS

1 1 1 1 3 1 1 1 1 1 1 1 1

12 Volt 24 Volt

8000lbs only 8000lbs only

141

Quality Parts

6420-000 6420-000

142

Return

December 1995

Quality Parts

6420-000

6420-000 Lift cylinder ITEM # PART # 1 2 3K 4 5K 6K K

303796-000 301606-000 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

December 1995

Return

143

Quality Parts

6420-001 6420-001

1 2

144

Return

September 05, 1997

Quality Parts

6420-001

6420-001 Lift cylinder (With grease fitting) ITEM # PART # 1 2 3 4 5 6 7 K

307530-000 307531-000 11160-14 NSS 301605-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

September 05, 1997

Return

145

Quality Parts

Return

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

Quality Parts

Return

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

Quality Parts

Return

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

Quality Parts

9660-000 9660-000

3 6

7 6 4

152

Return

August 18, 1999

Quality Parts

9660-000

9660-000 Electrical heater (24 Volt) ITEM # PART #

NAME

1 * 2 3 4 * * 5 * * 6 7 8 9 10

Heater Fitting, wire Screw Block, driver Screw Washer, brass flat Nut Screw Lockwasher Nut Mount, heater Heater Harness Fuse, 10 AMP (Supplied with item number 8) Bracket

49506-03 49771-09 301951-010 307053-000 301826-030 302792-000 301960-006 301700-010 50001-07 301960-004 307055-000 42223-02 307195-000 25275-01 307207-000

August 18, 1999

Return

# FOR ASSY.

3 6 2 1 1 1 1 2 2 2 2 1 1 1 1

UNITS

10 AMP

153

Quality Parts

9660-100 9660-100

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO WIRES 6 AND 12.

2 POSITION HEATER ON BOTTOM OF SWITCH BRACKET AS SHOWN.

EXISTING HARNESS SIDE VIEW ELECTRICAL PANEL

3 SIDE VIEW-SECTION CONTROL HANDLE

TOP VIEW CONTROL HANDLE

10 9

POSITION HEATER ON INSIDE OF BRACKET.

5 8

POSITION HEATER ON INSIDE OF COVER AS SHOWN

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HEAD WIRING HARNESS.

154

Return

May 06, 1997

Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART #

NAME

1 2 3 4 5 6 6 7 8 9 9 10

Heater, 24 Volt Tab wire, male Thermostat Screw Tab wire, male Heater, 12 Volt Heater, 24 Volt Harness, heater Tab wire, male Heater, 12 Volt Heater, 24 Volt Bracket, heater

49506-03 49771-09 49831-00 301825-010 49771-09 49506-02 49506-03 302231-000 49771-09 49506-02 49506-03 302224-000

May 06, 1997

Return

# FOR ASSY.

1 2 1 2 2 1 1 2 2 1 1 1

UNITS 24 Volt

12 Volt 24 Volt

155

Quality Parts

9720-000 9720-000

NOT AVAILABLE FOR HMX-50 TRUCKS 1 11 2 9 10

12 11

14 1 10 7

5 3 4

156

Return

May 1995

Quality Parts

9720-000

9720-000 Tilting package guard ITEM # PART #

# FOR ASSY.

UNITS 48 in. 60 in.

* *

302769-000 302769-001

Load backrest, 48 in. [1219.2 mm] Load backrest, 60 in. [1524.0 mm]

1 1

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

May 1995

Return

NAME

48 in. 60 in.

48 in. 60 in. 48 in. 60 in.

157

Quality Parts

9730-000 9730-000

158

Return

May 1995

Quality Parts

9730-000

9730-000 Removable load backrest ITEM # PART # 1 1 1

May 1995

Return

301792-000 301792-001 301792-002

NAME Backrest, 48 in. [1219.2 mm] load Backrest, 60 in. [1524.0 mm] load Backrest, 72 in. [1828.8 mm] load

# FOR ASSY.

UNITS

1 1 1

48 in. 60 in. 72 in.

159

Quality Parts

Return

Quality Parts

10000 Tools 10000 Tools

Return

Quality Parts

10010-000 10010-000

1 2

162

Return

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

163

Quality Parts

10020-000 10020-000

164

Return

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

165

Quality Parts

Return

Quality Parts

11000 Numerical Index 11000 Numerical Index

Return

HMX/RMX Electical Truck Numerical Index

HMX/RMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20166 20166 20259 20348 20375 20686 27803 28238 29833 46490 101216 109631 119697 151847 151848 164046 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 201450 201450 201489 201489

0300-000 0300-000 0342-000 5180-000 5360-000 0300-000 4111-100 0300-000 0300-000 0640-000 0640-000 0640-000 5330-000 0850-000 0850-000 2550-000 10020-000 5440-000 5440-000 5450-000 5440-000 5440-000 5440-000 5440-000 5450-000 5440-000 5440-000 5440-000 5440-000 5440-000 5440-000 5440-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 5450-000 5450-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 6100-000 6100-001 6100-000 6100-001

* * 2 2 3 27 15 13 28 4 3 2 2 3 4 15 6 1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 25 10 26 9 12 15 12 4 10 13 23 14 16 17 17 18 9 9 30 30

201503 201503 201512 201512 201962 201963 201964 201966 201967 202154 202315 202315 202324 202324 202393 202393 202394 202394 204239 204240 204241 11009-05 11016-04 11016-27 11017-04 11017-04 11020-40 11020-41 11020-46 11030-05 11030-05 11030-21 11039-31 11045-04 11045-04 11072-02 11073-34 11073-34 11160-09 11160-11 11160-11 11160-11 11160-11 11160-14 11160-14 11160-14 11205-26 11205-27 11205-29 11205-29 11205-30 11271-23 11271-23 11695-05

6100-000 6100-001 6100-000 6100-001 5450-000 5450-000 5450-000 5450-000 5450-000 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5450-000 5450-000 5440-000 3560-100 3580-000 3560-100 3560-000 3560-100 0300-000 3540-000 5160-000 3550-000 3550-000 2550-000 2550-000 0341-000 0341-000 5440-000 3560-000 3560-100 0300-000 0300-000 3560-000 3560-100 4110-001 0300-000 4180-000 6420-001 4180-000 2550-000 3560-000 3560-100 4180-000 0300-000 0300-000 3300-000

19 19 29 29 1 3 5 11 16 1 11 11 8 8 12 12 20 20 8 7 2 10 2 16 16 24 5 5 5 3 3 10 14 1 6 * 9 8 16 6 6 17 26 23 3 3 10 12 14 25 12 * * 9

August 17, 1999

Return

169

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11695-12 11695-12 11844-02 11844-02 11854-02 11880-09 11880-09 11890-09 11897-05 11936-17 11936-17 13281-02 13928-00 13928-00 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20208-00 20323-00 20323-00 22226-01 22226-02 23006-00 23007-00 23008-00 23019-00 23041-00 23109-00 23296-00 23309-00 23309-01 23451-00 23452-01 23456-03 25189-02 25203-09 25203-10 25204-08 25204-09 25275-01 27006-00 27006-02 27012-01 27626-01 27626-02

4110-001 4110-001 2550-000 3300-000 3560-100 5310-000 5310-000 2550-000 2550-000 3560-000 3560-100 4110-001 6100-000 6100-001 4110-001 5230-000 3560-000 3560-100 5310-000 5310-000 5430-000 5430-100 5430-200 4110-001 3530-000 3530-000 3530-000 3530-000 5390-300 5310-000 5310-000 5310-000 5310-000 5921-000 5921-000 2550-000 2550-000 3360-000 3300-000 3550-000 3550-000 0850-000 5160-000 5160-000 5435-000 5450-100 5460-000 0390-000 0390-000 0390-000 0390-000 0390-000 9660-000 0300-000 0300-000 3580-000 3550-000 3550-000

15 21 3 1 11 2 6 2 9 7 6 6 16 16 17 3 15 23 4 8 * * * 18 2 2 2 2 7 3 7 3 7 1 1 4 13 * 2 1 * * 4 4 9 1 1 2 4 4 3 3 9 10 10 3 1 1

27626-03 27692-00 27692-01 27693-00 27704-04 27796-01 27796-02 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300418-000 300420-000 300420-000 300420-000 300420-000 300421-000 300421-000 300425-000 300427-000 300427-000 300431-000 300435-000 300435-000 300947-006 300947-006 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-010 300947-011 300947-012 300947-012 300947-014 300947-014 300947-015 300947-015 300947-016 300947-016 300947-018 300947-019

3550-000 5440-000 5440-000 5450-000 5440-000 3560-000 3560-100 3560-100 3560-100 3560-000 3560-100 3560-000 3560-100 3560-000 3560-100 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-101 1760-000 1760-000 1760-101 1760-101 1760-000 1760-101 1760-000 1760-000 1760-101 1760-000 1760-000 1760-101 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-001 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-001 6100-000

1 * * * 28 1 1 5 14 13 21 10 9 3 3 2 3 4 1 2 3 4 6 5 4 4 6 12 6 12 7 7 14 11 11 5 9 9 25 25 15 15 27 27 14 14 21 13 23 23 4 4 2 2 2 2 22 26

170

Return

August 17, 1999

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

300947-019 300947-020 300947-020 300947-021 300947-021 300947-023 300947-023 300947-024 300947-024 300947-026 300947-026 300947-027 300947-027 300947-028 300947-028 300947-030 300947-030 300947-031 300947-031 300947-042 300947-042 300947-065 300947-066 301280-005 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301301-000 301445-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301605-000 301605-000 301606-000 301607-000 301621-000 301621-000 301626-000 301627-000 301633-006 301633-007 301652-016 301652-016 301652-016 301652-016 301652-025 301652-030 301653-020

6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-001 6100-000 1760-101 3560-100 3560-000 3560-100 3560-000 3560-100 3560-100 3560-100 3560-100 5230-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 0300-000 0300-000 6420-000 6420-001 6420-000 0300-000 6100-000 6100-001 2550-000 2550-000 2550-000 2550-000 0300-000 4110-001 4180-000 5430-200 0340-000 0340-000 2550-000

26 32 32 39 39 37 37 34 34 6 6 1 1 17 17 24 24 36 36 18 18 10 10 5 4 5 18 11 19 12 13 22 5 5 1 7 * * * 29 7 4 5 2 24 28 28 11 16 * * 22 12 4 7 17 7 8

301654-012 301654-012 301665-000 301692-000 301700-010 301717-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301723-000 301724-000 301724-000 301730-001 301736-000 301736-001 301736-002 301737-000 301740-001 301740-001 301741-000 301742-000 301747-000 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301778-000 301778-000 301779-000 301780-000 301781-000 301781-000 301784-000 301788-000 301789-000 301792-000 301792-001 301792-002 301798-000 301802-000 301811-001 301821-000 301821-001 301821-002 301821-003 301821-003 301821-004 301821-004 301821-005

2550-000 3300-000 2550-000 0340-000 9660-000 4111-000 4111-100 0640-000 4111-000 4111-000 4111-000 4111-000 4111-100 4111-000 4111-100 0300-000 0641-000 0641-000 0641-000 0641-000 0300-000 4110-001 5440-000 3540-000 0300-000 3540-000 4110-001 3300-000 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 4111-100 4111-100 0640-000 0640-000 4111-000 4111-100 6125-001 3540-000 3540-000 9730-000 9730-000 9730-000 3300-000 0340-000 0340-000 1750-000 1750-000 1750-000 1750-000 1750-100 1750-000 1750-100 1750-000

5 19 11 2 5 16 16 7 14 19 9 6 6 3 3 15 4 5 13 12 35 14 K 6 3 3 13 15 7 4 20 22 18 13 15 11 19 8 6 11 18 8 11 10 1 1 1 16 6 15 * 3 5 1 1 2 2 4

August 17, 1999

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171

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301821-005 301821-006 301821-006 301821-007 301821-007 301821-008 301821-008 301822-000 301822-001 301822-002 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-030 301827-020 301830-000 301831-000 301831-001 301835-000 301844-000 301851-000 301854-000 301860-000 301868-001 301875-000 301880-000 301881-000 301882-000 301885-000 301887-000 301889-000 301890-000 301890-001 301890-002 301907-000 301914-000 301914-000 301917-000 301917-000 301917-000 301920-000 301921-012 301921-012 301921-012 301922-014 301922-020 301922-020 301922-025 301922-025

1750-100 1750-000 1750-100 1750-000 1750-100 1750-000 1750-100 1750-100 1750-100 1750-100 0840-000 5330-000 5510-000 9660-100 5430-000 5430-100 5430-100 5430-100 5430-200 5435-000 5460-100 5460-201 9660-000 0340-000 3560-000 0340-000 0340-000 6125-001 0340-000 0641-000 4110-001 3300-000 0300-000 0641-000 0641-000 0641-000 0340-000 4110-001 2550-000 5910-000 5911-000 5911-000 5911-000 0641-000 6420-000 6420-001 0641-000 5160-000 5510-000 3300-000 0641-000 4111-000 4111-100 5435-000 4110-001 4111-000 4110-001 4110-001

4 6 6 7 7 8 8 * 3 5 2 3 12 4 6 5 8 * 5 10 2 2 4 11 * 1 13 9 10 8 3 6 17 10 1 11 9 27 4 1 1 1 1 * K K 3 2 1 18 2 2 2 4 16 10 23K 9K

301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-035 301954-025 301954-025 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-016 301955-030 301956-035 301957-050 301957-100 301958-110 301960-004 301960-004 301960-004 301960-004 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-012 301960-016 301960-020 301961-010

4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 0341-000 0341-000 5192-100 5192-200 5390-100 5390-200 5390-300 5430-200 5435-000 5435-000 5460-000 9660-000 3300-000 5430-000 5360-000 3300-000 4110-001 4111-000 4111-100 5160-000 0300-000 0641-000 3300-000 0300-000 0340-000 4180-000 3540-000 0300-000 3580-000 3540-000 3540-000 0641-000 4111-000 4111-100 9660-000 3300-000 9660-000 0340-000 0641-000 4180-000 5430-000 5430-100 5430-200 5435-000 5435-000 3540-000 5180-000 3540-000 3580-000 9720-000 3540-000 4111-000

17 4 14 11 13 8 2 4 * * 1 6 6 8 2 8 2 2 7 14 2 17 5 12 12 3 2 9 5 30 14 7 7 9 1 4 13 6 4 4 * 3 * 12 7 8 4 7 * * * 9 4 1 6 5 12 8

172

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August 17, 1999

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301961-010 301964-032 301964-032 301965-026 301965-026 301988-000 301992-000 301996-000 301996-002 302016-000 302023-000 302036-000 302057-000 302058-000 302060-000 302061-000 302063-002 302064-008 302065-000 302069-000 302080-000 302080-000 302096-008 302096-008 302110-000 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302287-000 302287-000 302287-000 302290-000 302307-001 302341-000 302343-000 302348-000 302350-000 302351-000 302352-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302363-000 302364-000 302367-012

4111-100 0640-000 4111-100 4111-000 4111-100 3580-000 3580-000 0300-000 0300-000 5310-000 5390-000 0300-000 0340-000 3560-000 0340-000 4180-000 0850-000 0850-000 0850-000 0340-000 4111-000 4111-100 4110-001 4110-001 1760-000 5160-000 5510-000 5510-000 0340-000 5290-000 9660-100 9660-100 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 3550-000 3550-000 3550-000 4110-001 3550-000 5435-000 5390-300 5430-000 5430-000 5430-000 5430-000 5435-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-101 1760-000 5521-000

8 1 21 7 7 5 5 19 32 1 1 8 3 4 5 6 * * * 16 5 5 10K 24K * 1 2 3 8 1 10 7 3 1 1 1 1 1 4 4 4 2 1 3 8 11 12 13 16 1 13 10 1 3 2 2 8 *

302402-000 302406-020 302523-000 302572-000 302623-000 302761-000 302765-000 302765-001 302765-002 302765-003 302766-000 302766-001 302766-002 302766-003 302768-000 302768-001 302769-000 302769-001 302770-080 302773-012 302774-016 302777-000 302792-000 302792-000 302792-000 302831-000 302839-020 302862-000 302863-000 302864-000 302872-002 302873-001 302940-000 302940-000 302941-000 302941-000 303009-025 303009-025 303546-000 303624-000 303701-000 303702-004 303703-050 303724-000 303724-001 303724-001 303724-002 303724-003 303724-003 303724-004 303724-005 303724-005 303724-006 303724-007 303724-007 303724-008 303724-009 303724-009

5435-000 6125-001 0850-000 4110-001 3550-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 0341-000 0341-000 9660-000 4111-100 4111-100 4111-100 4111-100 4111-100 4111-100 4111-100 6100-000 6100-001 6100-000 6100-001 2550-000 3300-000 5460-000 3530-000 9720-000 9720-000 9720-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000

5 4 5 11 * 10 8 13 8 13 6 14 6 14 2 2 * * 3 12 4 7 * * * 17 10 14 20 9 13 22 3 3 3 3 6 10 1 2 11 9 1 1 1 6 1 1 6 1 1 6 1 1 6 1 1 6

August 17, 1999

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173

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

303724-010 303724-011 303724-011 303796-000 303797-000 303797-000 303798-000 303798-000 303958-000 303958-001 304011-000 304011-001 304012-000 304012-001 304012-002 304012-003 304019-000 304297-000 304297-001 304345-000 304348-000 304348-000 304349-000 304349-000 304597-000 304764-001 304775-000 304821-000 304822-000 304824-000 304855-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 304976-000 304977-000 305036-000 305036-000 305036-001 305036-001 305036-002 305036-002 305036-003 305036-003 305036-004 305036-004 305036-005

0390-000 0390-000 0390-000 6420-000 6100-000 6100-001 6100-000 6100-001 6125-001 6125-001 5521-000 5521-000 4111-000 4111-000 4111-100 4111-100 0840-000 5192-100 5192-200 3560-100 3560-000 3560-100 3560-000 3560-100 0850-000 0342-000 5390-100 0300-000 0300-000 0300-000 4110-001 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 5360-000 5390-100 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000

1 1 6 1 * * * * 1 1 1 1 1 1 1 1 1 1 1 * 8 7 2 2 10 4 4 4 18 17 19 21 21 15 15 19 19 25 25 12 12 26 26 33 34 1 3 20 20 20 20 20 20 20 20 20 20 20

305036-005 305036-005 305036-005 305036-005 305036-005 305036-006 305036-006 305036-007 305036-007 305036-008 305036-008 305036-009 305036-009 305036-010 305036-010 305036-011 305036-011 305036-011 305036-011 305036-011 305036-011 305036-018 305036-018 305036-019 305036-019 305036-020 305036-020 305036-021 305036-021 305036-022 305036-022 305036-022 305036-022 305036-023 305036-023 305036-024 305036-024 305097-000 305282-000 305282-001 305493-000 305507-000 305564-000 305878-001 305880-000 305955-000 305969-000 305974-000 305974-001 305974-002 305974-003 305974-007 305974-008 305974-013 305974-014 305975-002 305975-003 305975-006

0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 0300-000 6125-001 5230-000 5230-000 5310-000 0850-000 4110-001 5460-100 1760-101 0850-000 5430-100 5430-100 5430-100 5430-100 5430-100 5430-200 5430-200 5430-200 5430-200 5430-100 5430-100 5430-200

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 5 4 4 5 8 27 1 * 1 11 13 16 15 14 15 13 14 16 2 4 1

174

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August 17, 1999

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

305975-007 305982-000 305990-000 306001-000 306012-000 306051-000 306051-001 306054-000 306059-000 306060-000 306061-000 306062-000 306100-000 306101-000 306239-000 306415-000 306416-000 306557-000 306578-000 306639-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306777-003 306778-000 306848-000 307053-000 307055-000 307109-000 307110-001 307110-002 307110-003 307193-000 307193-000 307194-000 307195-000 307207-000 307289-000 307289-000 307444-000 307530-000 307531-000 307566-000 307566-000 307567-000 307602-000 307602-000 307603-000 307603-000 307644-000 307943-000 307943-000 308202-000 308203-000 308439-000

5430-200 1760-101 0840-000 6100-000 6100-000 5230-000 5230-000 5230-000 6100-000 6100-000 6100-000 6100-000 0850-000 0850-000 0340-000 10010-000 10010-000 0342-000 5430-100 5430-100 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 5460-201 5390-300 5430-200 9660-000 9660-000 5310-000 3550-000 3550-000 3550-000 5390-200 5390-300 5390-200 9660-000 9660-000 5510-000 5510-000 0640-000 6420-001 6420-001 5390-200 5390-300 5180-000 0341-000 0341-000 0341-000 0341-000 5330-000 1750-000 1750-100 5921-000 5921-000 4110-001

11 K 1 13 41 1 1 2 40 21 42 22 11 9 4 1 2 1 10 10 14 13 10 1 3 8 1 1 10 3 6 1 * * * 1 4 4 8 10 4 4 5 1 2 2 2 3 * * * * 1 9 9 1 1 K

308493-000 308506-000 308518-000 308571-000 308571-000 42223-02 49354-02 49367-00 49367-01 49506-02 49506-02 49506-03 49506-03 49506-03 49506-03 49607-00 49607-00 49656-01 49656-01 49670-00 49709-10 49771-01 49771-02 49771-09 49771-09 49771-09 49771-09 49831-00 49852-01 49854-01 49854-03 49854-04 49854-08 49856-11 49856-11 49856-11 49856-110 49856-110 49856-15 49856-15 49856-15 49856-15 49856-15 49856-66 49856-66 49856-66 49910-01 49910-01 49910-01 49910-01 49910-01 49910-01 49910-01 49929-01 49929-03 49929-10 49929-10 50000-15

0850-000 5430-200 5510-000 0341-000 0341-000 9660-000 6125-001 5521-000 5521-000 9660-100 9660-100 9660-000 9660-100 9660-100 9660-100 5390-200 5390-300 6125-001 6125-001 10020-000 4180-000 5440-000 5310-000 9660-000 9660-100 9660-100 9660-100 9660-100 5190-000 5190-000 5190-000 5190-000 5190-000 5430-000 5430-200 5430-200 5190-000 5190-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-100 5430-200 3550-000 3550-000 3550-000 3550-000 3550-000 3560-000 3560-100 0300-000 0300-000 3560-100 3580-000 6125-001

* 18 4 3 5 7 6 1 1 6 9 1 1 6 9 3 3 3 7 5 5 * * * 2 5 8 3 2 1 1 1 1 2 2 4 3 4 3 9 10 17 18 8 17 17 2 2 2 2 2 12 20 31 18 15 4 10

August 17, 1999

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175

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

50001-07 50001-09 50001-11 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 50003-02 50004-03 50022-01 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00

9660-000 0342-000 5430-000 5430-100 5435-000 5435-000 5435-000 5435-000 5435-000 5435-000 5180-000 5440-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 5430-000 5430-100 5430-100 5430-200 5430-200

* 3 1 1 * * * 7 11 6 1 * 7 7 7 7 7 7 7 7 5 19 6 12 6 12

176

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PART #

FIG #

ITEM #

August 17, 1999

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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Front Cover

Quality Parts

RMX/HMX

Electric Low Lift Pallet Truck

Effective Serial Number 31136001 - UP

HMX

RMX

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 302064-009

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Date: August 08, 2001

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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order. All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design. INSTRUCTIONS FOR RETURNING PARTS

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If a change is approved, authorization will be sent, as will as a new nameplates and / or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

HMX 65 2 9 265 001

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover, Inc. cannot accept responsibility for any parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

July 31, 2001

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Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (6500lb) Model (HMX)

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

July 31, 2001

Quality Parts

0840

6125

5160

0640

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510 MACHINE EQUIPPED WITH COAST FEATURE. MOVE HANDLE FULLY UP OR DOWN TO APPLY BRAKE.

9660

5330

302523-000

6420

6100

0850

4111

1750

4110 0390

3550 5190

3580

4180 4111 4110

5910

0340 0341 0300 0342

4180 0340

0641

5911

3550 5521

0390

5180 3540 0341 0342

0300

3300 3360

1760

2550

3560

3530 3

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August 17, 1999

Quality Parts

5440

9730 5450

9720 5360

5450 5390-000

5310 5390-100 5390-200

5230 5290 0

1/2

1 8

5921

5430-000 5430-100 5390-000 5390-300

5460

5430-200

10010

10020 4

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August 17, 1999

Quality Parts

Index

0000 Chassis 0300-001 Frame / Chassis Serial Number 29249001 - UP ................................................................................. 11 0340-000 Inspection covers (Shields & guards) .................................................................................................. 15 0341-000 Inspection covers (“EE” electrical box) ................................................................................................ 17 0342-000 Inspection covers (Splash guard) ........................................................................................................ 19 0390-000 Battery compartment parts .................................................................................................................. 21 0640-000 Drivers controls (Speed & direction) .................................................................................................... 23 0641-000 Drivers controls (Hand rail) .................................................................................................................. 25 0840-000 Driver protection (Reverser) ................................................................................................................ 27 0850-001 Signs, warnings Serial Number 31136001 - UP .................................................................................. 29

1000 Motors 1750-000 Pump motor (12 Volt) .......................................................................................................................... 33 1750-100 Pump motor (24 Volt) .......................................................................................................................... 35 1760-000 Drive motor (12 Volt) ........................................................................................................................... 37 1760-100 Drive motor (24 Volt) ........................................................................................................................... 39 1760-101 Drive motor (24 Volt) ........................................................................................................................... 41

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit................................................................................................................... 45

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 49 3360-000 Brake drum/disc assembly .................................................................................................................. 51 3530-000 Drive wheel .......................................................................................................................................... 53 3540-000 Support / swivel wheel ......................................................................................................................... 55 3550-000 Load wheels ........................................................................................................................................ 57 3560-000 Caster wheel........................................................................................................................................ 59 3560-100 Caster wheel, spring Loaded............................................................................................................... 61 3580-001 Guide wheels Serial Number 29249001 - UP...................................................................................... 63 3580-100 Glide entry Serial Number 29249001 - UP .......................................................................................... 65

4000 Steering System 4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP ......................................................... 69 4111-000 Steering arm / wheel (Head)................................................................................................................ 71 4111-100 Steering arm / wheel (Walk along knob control head assembly)......................................................... 73 4180-000 Steering / radial bearing ...................................................................................................................... 75

August 02, 2001

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Quality Parts

5000 Electrical System 5160-000 Horn ..................................................................................................................................................... 79 5180-000 Static strap ........................................................................................................................................... 81 5190-000 Battery connector................................................................................................................................. 83 5192-100 300 Amp system line contactor............................................................................................................ 85 5192-200 200/300 Amp system “EE” line contactor ............................................................................................ 87 5230-000 Voltage / battery indicator .................................................................................................................... 89 5290-000 Hourmeter / speedometer .................................................................................................................... 91 5310-001 Start / stop switch Serial Number 31136001 - UP ............................................................................... 93 5330-000 Speed controls ..................................................................................................................................... 95 5360-000 Electrical modules (12 Volt ) ................................................................................................................ 97 5390-000 Control cables / harness (Handle head) .............................................................................................. 99 5390-100 Control cables / harness (12 Volt RMX) ............................................................................................ 101 5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP........................ 103 5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP........................ 105 5430-000 Motor cables, resistors (12 Volt RMX) ............................................................................................... 107 5430-100 Motor cables, resistors (24 Volt, 300 Amp system) ........................................................................... 109 5430-200 Motor cables, resistors (24 Volt, 400 Amp system) ........................................................................... 111 5435-000 Contactor panel (12 Volt, RMX ) ........................................................................................................ 113 5440-000 Direction contactors ........................................................................................................................... 115 5450-000 Speed contactors 24 Volt (1A) ........................................................................................................... 117 5450-100 Speed contactors (Field weakening) ................................................................................................. 119 5460-000 Transistor panel (12 Volt) .................................................................................................................. 121 5460-100 Transistor panel (24 Volt, 300 Amp system)...................................................................................... 123 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ..................................... 125 5510-000 Micro switches ................................................................................................................................... 127 5521-000 Relay.................................................................................................................................................. 129 5910-000 Control circuit breaker........................................................................................................................ 131 5911-000 Power circuit breaker ......................................................................................................................... 133 5921-000 Solenoid ............................................................................................................................................. 135

6000 Hydraulic System 6100-000 Hydraulic pump .................................................................................................................................. 139 6100-001 Hydraulic pump .................................................................................................................................. 141 6125-001 Hoses, pipes, connections, mounting points ..................................................................................... 143 6420-001 Lift cylinder Serial Number 29248001 - UP ....................................................................................... 145 6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP ....................................................... 147

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August 02, 2001

Quality Parts

7000 Operating Function - Lifting Device

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9660-000 Electrical heater (24 Volt) .................................................................................................................. 155 9660-100 Electrical heater ................................................................................................................................. 157 9720-000 Tilting package guard ........................................................................................................................ 159 9730-000 Removable load backrest .................................................................................................................. 161

10000 Tools 10010-000 Electrical controllers (Handset)........................................................................................................ 165 10020-000 Special tools and lubrications .......................................................................................................... 167

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 171 Numerical Index................................................................................................................................................. 177

August 02, 2001

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Quality Parts

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Quality Parts

0000 Chassis 0000 Chassis

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Quality Parts

0300-001 0300-001

Serial Number 29249001 - UP Note: When ordering Pull Rods 84 inches and longer ALWAYS state Model and Serial Number. 9 11 10 5 6

2 8 8 1

5 4

24 23

3 30 22

12,32

19 4

27 22

21 20 18

36 6

28 6

27,34 16

28,34

4,31

25 4

HMX-50 does not have Cold Storage ITEM # PART # 1 2 3 4 5 6 7 * *

Return

-----------------301954-060 301747-000 304821-000 11020-40 11160-11 301604-001 20166 11271-23

# FOR ASSY.

NAME Frame, carrier (State Model & Serial Number) Screw, socket head HMX Isolator Bushing, iron Bearing, plain Fitting, grease Link, upper Fitting, grease Screw, set

1 2 2 12 2 16 1 1 1

UNITS HMX

July 31, 2001

Quality Parts

0300-001

0300-001 Frame / Chassis Serial Number 29249001 - UP ITEM # PART # 8 9 10 10 11 12 12 13 14 15 15 15 16 17 17 18 18 19 19 19 20 21 21 22 23 24 25 25 26 26 27 28 29 * * 30 31 32 33 33 34 35 36

UNITS

302036-000 Spacer 2 301956-035 Screw, cap 8 27006-00 Shim, 0.12 in. (3.05 mm) As Req'd. 0.12 in. 27006-02 Shim, 0.25 in. (6.35 mm) As Req'd. 0.25 in. ------------------- Frame, carrier (State Model & Serial Number) 1 304885-000 Pin 3 304886-000 Pin (Cold Storage) 3 Cold Storage 28238 Pin, roll (6 mm X 60 mm) 1 ------------------- Frame, lift (State Model & Serial Number) 1 301730-001 Pin, axle (HMX-50 ONLY) 2 HMX-50 304874-000 Pin, axle 2 304880-000 Pin, axle (Cold Storage) 2 Cold Storage 11160-09 Fitting, grease 2 301868-001 Fork, wheel (HMX-50 ONLY) 2 HMX-50 304824-000 Fork, wheel 2 49929-03 Bushing, iron (HMX-50 ONLY) 4 HMX-50 304822-000 Bushing, iron 12 301996-000 Pin (HMX-50 ONLY) 2 HMX-50 304881-000 Pin 2 304882-000 Pin (Cold Storage) 2 Cold Storage See Chart Rod, pull 2 304871-000 Pin, lower link 2 304872-000 Pin, lower link (Cold Storage) Cold Storage 2 301652-016 Screw, cap 3 11160-14 Fitting, grease 8 301607-000 Link, lower 4 304883-000 Pin, lower link 2 304884-000 Pin, lower link (Cold Storage) Cold Storage 2 304887-000 Pin 2 304888-000 Pin (Cold Storage) Cold Storage 2 20686 Pin, roll (6 mm X 45 mm) 4 29833 Pin, roll (6 mm X 50 mm) 6 301604-000 Link, upper 1 20166 Fitting, grease 1 11271-23 Screw, set 1 301955-016 Screw, socket lock 2 49929-01 Bushing, iron (HMX-50 ONLY) HMX-50 4 301996-002 Pin, wheel fork pivot (HMX-50 ONLY) HMX-50 2 304909-000 Pin 1 304910-000 Pin (Cold Storage) Cold Storage 1 301740-001 Screw, cap (HMX-50 ONLY) HMX-50 6 11020-50 Bearing 2 309871-000 Roller 2

July 31, 2001

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# FOR ASSY.

NAME

Quality Parts

0300-001

PULL RODS AND FRAME ASSEMBLY

FORK WIDTH

FORK LENGTH

8.1 in. x 31¾ in. 13.3 in. x 31¾ in. [205.7 mm x 806.4 mm] [337.8 mm x 806.4 mm] Battery Box Battery Box PULL ROD PULL ROD ITEM # 20

ITEM # 20

22 in. [558.8 mm] 1150 mm [45.27 in.]

305036-010

305036-004

22 in. [558.8 mm]

36 in. [914.4 mm]

305036-006

305036-000

22 in. [558.8 mm]

42 in. [1066.8 mm]

305036-007

305036-001

22 in. [558.8 mm]

48 in. [1219.2 mm]

305036-008

305036-002

22 in. [558.8 mm]

60 in. [1524 mm]

305036-018

305036-020

22 in. [558.8 mm]

72 in. [1828.8 mm]

305036-019

305036-021

22 in. [558.8 mm]

84 in. [2133.6 mm]

305036-023

305036-024

23 in. [558.8 mm]

96 in. [2438.4 mm]

305036-009

305036-003

27 in. [685.8 mm] 1150 mm [45.27 in.]

305036-010

305036-004

27 in. [685.8 mm]

36 in. [914.4 mm]

305036-006

305036-000

27 in. [685.8 mm]

42 in. [1066.8 mm]

305036-007

305036-001

27 in. [685.8 mm]

48 in. [1219.2 mm]

305036-008

305036-002

27 in. [685.8 mm]

60 in. [1524 mm]

305036-018

305036-020

27 in. [685.8 mm]

72 in. [1828.8 mm]

305036-019

305036-021

27 in. [685.8 mm]

84 in. [2133.6 mm]

305036-023

305036-024

28 in. [685.8 mm]

96 in. [2438.4 mm]

305036-009

305036-003

84 in. [2133.6 mm]

305036-011

305036-005

23 in. [584.2 mm] 89.75 in. 2280 mm]

Not Available

305036-022

23 in. [584.2 mm]

93 in. [2362.2 mm]

305036-011

305036-005

23 in. [584.2 mm]

96 in. [2438.4 mm]

305036-011

305036-005

28 in. [711.2 mm]

84 in. [2133.6 mm]

305036-011

305036-005

28 in. [711.2 mm]

89.75 in. 2280 mm]

Not Available

305036-022

28 in. [711.2 mm]

93 in. [2362.2 mm]

305036-011

305036-005

28 in. [711.2 mm]

96 in. [2438.4 mm]

305036-011

305036-005

Extended Nose 23 in. [584.2 mm]

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July 31, 2001

Quality Parts

0300-001

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY

FORK WIDTH

FORK LENGTH

13.3 in. x 31¾ in. [337.8 mm x 806.4 mm] Battery Box PULL ROD ITEM # 20

July 31, 2001

Return

26 in. [660.4 mm]

48 in. [1219.2 mm]

305036-022

27 in. [685.8 mm]

48 in. [1219.2 mm]

305036-022

Quality Parts

0340-000 0340-000

9 5

6 12

17 1 2

Return

December 1996

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pad, foot Platform Isolator, front Door Plate, latch Latch Screw, locking Pocket, manual Plate Console Screw, thread form Nut Pad, foot Screw, socket Filler Bumper, door Screw, cap

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4

301831-000 301692-000 302057-000 306239-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301960-008 301831-001 301955-016 301811-001 302069-000 301652-025

December 1996

Return

UNITS

Quality Parts

0341-000 0341-000

Return

July 31, 2001

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * * 2 3 4 5 6 * * * *

11045-04 307602-000 307603-000 302792-000 301951-016 308571-000 301951-010 308571-000 11045-04 307571-000 307602-000 307603-000 302792-000

July 31, 2001

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, brass flat Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Bracket Washer, Nylon shoulder Washer, Nylon Washer, brass flat

2 2 2 2 4 1 4 1 2 1 2 2 2

UNITS

“EE” “EE”

Quality Parts

0342-000 0342-000 3

Return

April 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

April 1997

Return

306557-000 20259 50001-09 304764-001

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

UNITS

1 3 3 3

Quality Parts

0390-000 0390-000

NOT AVAILABLE FOR HMX-50 TRUCKS

Return

August 18, 1999

Quality Parts

0390-000

0390-000 Battery compartment parts ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

ITEM # PART # 1 2 3 4 5 6 7

8.1 In. [205.7 mm] Battery Compartment

UNITS

1 8 4 4 1 1 1

13.3 In. [337.8 mm] Battery Compartment

# FOR ASSY.

NAME

UNITS

1 8 4 4 1 1 1

Battery Compartment Doors 8.1 inch Right (1)

8.1 inch Left (6)

13.3 inch Right (1)

13.3 inch Left (6)

No load backrest

303724-002

303724-003

303724-000

303724-001

Tilting load backrest

303724-006

303724-007

303724-004

303724-005

Removable load backrest

303724-010

303724-011

303724-008

303724-009

August 18, 1999

Return

Quality Parts

0640-000 0640-000

1 2

4 5 1

Return

August 11, 1997

Quality Parts

0640-000

0640-000 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0641-000 0641-000 2 1

4 5 3

8 11

9 10

Return

July 31, 2001

Quality Parts

0641-000

0641-000 Drivers controls (Hand rail) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

July 31, 2001

Return

# FOR ASSY.

1 6 8 1 1 2 2 1 2 1 1 1 1

UNITS

Lift Lower

Horn High Speed

Quality Parts

0840-000 0840-000

Return

May 06, 1997

Quality Parts

0840-000

0840-000 Driver protection (Reverser) ITEM # PART # 1 1 2

304019-000 305990-000 301825-010

May 06, 1997

Return

# FOR ASSY.

NAME Reverser assembly, 2 wires Reverser assembly, 3 wires Screw

1 1 2

UNITS 2 Wires 3 Wires

Quality Parts

0850-001 0850-001

Serial Number 31136001 - UP

2 1

305955-000

3 4

11 12

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July 31, 2001

Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 * * * *

305955-000 Decal, WARNING NSS Decal, HMX data plate 151847 Decal, Right BT LOGO 151848 Decal, Left BT LOGO 311403-000 Decal, WARNING COAST (HMX ONLY) NSS Decal, RMX data plate 52-00279-00 Paint, BT RED 52-00257-00 Spray, BT RED 52-00220-00 Paint, BT BLACK semi gloss 52-00224-00 Spray, BT BLACK semi gloss 52-00237-00 Paint, SAFETY YELLOW 52-00260-00 Spray, SAFETY YELLOW 52-00247-00 Paint, SAFETY ORANGE 52-00276-00 Spray, SAFETY ORANGE 305507-000 Decal, NO STEP 306101-000 Decal, RMX 304597-000 Decal, NO RIDING (RMX ONLY) 306100-000 Decal, HMX NSS Decal, U.L label 308493-000 Manual, RMX/HMX Master Parts 302065-000 Manual, RMX/HMX Service ------------------- Manual, Parts ------------------- Manual, Operator’s

July 31, 2001

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# FOR ASSY.

NAME

1 1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 2 1 1 1 1 1 1

UNITS HMX Right Left HMX

RMX RMX HMX

Quality Parts

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Quality Parts

1000 Motors 1000 Motors

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Quality Parts

1750-000 1750-000

7 4

5 6

Return

December 02, 1997

Quality Parts

1750-000

1750-000 Pump motor (12 Volt) ITEM # PART # *

301821-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

1750-100 1750-100

7 4

5 6

Return

December 02, 1997

Quality Parts

1750-100

1750-100 Pump motor (24 Volt) ITEM # PART # *

301822-000

Pump Motor Assembly, 24 Volt

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

December 02, 1997

Return

NAME

# FOR ASSY.

UNITS

24 Volt

1 1 1 1 1 1 1 set 1 1 set

Quality Parts

1760-000 1760-000

1 2

4 5

11 10

Return

May 1995

Quality Parts

1760-000

1760-000 Drive motor (12 Volt) ITEM # PART #

# FOR ASSY.

UNITS 12 Volt

302110-000

Drive Motor Assembly, 12 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

May 1995

Return

NAME

Quality Parts

1760-100 1760-100

11 9

3 7 5

2 4

10 8 11

6 15

10 19

18 19

8 10

7 9 11

10 9 11

24 27

Return

May 1995

Quality Parts

1760-100

1760-100 Drive motor (24 Volt) ITEM # PART #

# FOR ASSY.

UNITS RMX HMX

* *

302346-000 302308-000

Drive Motor Assembly, RMX 24 Volt Drive Motor Assembly, HMX 24 Volt

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 1 2 2 2 1 1 1 1 1 1 4 1

May 1995

Return

NAME

RMX HMX

Quality Parts

1760-101 1760-101

2 4

5 7

2 16

9 10

15 14

12 11

Return

July 25, 2001

Quality Parts

1760-101

1760-101 Drive motor (24 Volt) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-000 306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 306640-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

July 25, 2001

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

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Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 5 10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 01, 2001

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

UNITS RMX HMX

* *

301633-007 301633-006

Transmission assembly, RMX Transmission assembly, HMX

1 1

1 2 3 4 4 5 6 7 8 9 10 11 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 301626-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion RMX Gear, pinion HMX Nut, flanged (Torque 35 ft/lb [47 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, RMX idler Gear, HMX idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338 N•m]) Gear, drive

1 2 1 1 1 1 9 1 2 1 2 1 1 2 1 1 1 1

August 01, 2001

Return

NAME

RMX HMX

Quality Parts

This page intentionally left blank

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Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

Quality Parts

3300-000 3300-000

2 3

6 7

9 10

17 14 18 16 15

13 12

Return

August 01, 2001

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47 N•m])

August 01, 2001

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

Quality Parts

3360-000 3360-000

2 3

Return

July 27, 2001

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

July 27, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

UNITS

1 1 1 1 1 2 2

Quality Parts

3530-000 3530-000

Return

July 31, 2001

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

July 31, 2001

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive - (RMX Only) Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive - (RMX Only) Tire, Grip Rubber Shell drive Tire, Crowned Urethane Wheel, drive

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

1 13 12

11 10

9 6 5 8 3 7

Return

August 24, 1999

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut, hex Parking brake system (See Fig.# 0300-000) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

August 24, 1999

Return

# FOR ASSY.

UNITS

4 1 2 4 2 1 8 2 8 2 2 2 2

Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3 2 4

Seals to the outside

Return

August 24, 1999

Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY RMX-50

RMX-50 RMX-65

HMX-50

RMX-50

RMX-65

HMX-65

RMX/HMX-80 RMX/HMX-80

URETHANE URETHANE URETHANE VULKOLLAN URETHANE 302623-000

23109-00

307110-002 307110-001

307110-003

Load wheel Assy.

27626-01

23041-00

27626-02

302307-001

27626-03

Wheel load (1)

49910-01

Bearing, seal (2)

Not Used

11030-05

Bearing, No Seal (2)

Not Used

302287-000 302287-000 302287-000

August 24, 1999

Return

Guard, string (2)

Quality Parts

3560-000 3560-000

3 16

6 5 14 7

8 9 10

11 12

13 12 11

Return

May 1995

Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART # *

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3560-100 3560-100

2 3 4 17 5

6 7 16

8 15 9

12 13

14 22 15 16

19 18

20 19 21 20

Return

May 1995

Quality Parts

3560-100

3560-100 Caster wheel, spring Loaded ITEM # PART # *

304345-000

Caster Assembly, spring Loaded

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

May 1995

Return

# FOR ASSY.

NAME

UNITS

Quality Parts

3580-001 3580-001

Serial Number 29249001 - UP

Return

September 09, 1999

Quality Parts

3580-001

3580-001 Guide wheels Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310120-000

September 09, 1999

Return

NAME Nut, self locking Screw, shoulder Wheel, roller

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

Quality Parts

3580-100 3580-100

Serial Number 29249001 - UP

Return

September 12, 1999

Quality Parts

3580-100

3580-100 Glide entry Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310328-000

September 12, 1999

Return

NAME Nut, self locking Screw, shoulder Plate, skid

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

Quality Parts

This page intentionally left blank

Return

Quality Parts

4000 Steering System 4000 Steering System

Return

Quality Parts

4110-002 4110-002

Serial Number 31136001 - UP

2 1 3

29 28 4

24 25

6 7

26 8

17 16 15

Return

July 31, 2001

Quality Parts

4110-002

4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 28 29 30 K

------------------- Handle head assembly (See Section 4111) 302290-000 Bumper 311424-000 Control, coast (HMX Only) 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 11889-03 Screw (HMX Only) 311401-000 Bracket, switch (HMX Only) 14986-03 Nut, twin (HMX Only) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 31, 2001

Return

# FOR ASSY.

NAME

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

17 16

1 2 5 15 14 12

13 11

1 9 8 7

Return

April 01, 2001

Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4111-100 4111-100

1 2 15

14 13

4 11

9 12

8 7

Return

July 31, 2001

Quality Parts

4111-100

4111-100 Steering arm / wheel (Walk along knob control head assembly) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Pin Screw, socket (not part of handle assy.) Knob assembly Grip, fixed Pin, roll Housing, switch Coupler Block Pin Grip, twist Pin, roll Knob assembly

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 302864-000 302839-020 301778-000 301954-035 302872-002 302862-000 27803 301717-000 302831-000 301781-000 301778-000 302863-000 301964-032 302873-001

July 31, 2001

Return

# FOR ASSY.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2 2 2 2

UNITS

Thumb Thumb Thumb Thumb Thumb Thumb Twist Twist Twist Twist

Quality Parts

4180-000 4180-000

13 2

4 5

6 7

Return

August 03, 2001

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Handle pivot (See Section 4110-002) Parking brake system (See Fig.# 0300-000) Fitting, 90º grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 3300-000) Bearing Seal, large felt Bearing Seal, small felt

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

August 03, 2001

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

This page intentionally left blank

Return

Quality Parts

5000 Electrical System 5000 Electrical System

Return

Quality Parts

5160-000 5160-000

Return

December 1996

Quality Parts

5160-000

5160-000 Horn ITEM # PART # 1 2 3 4 4 5

302129-000 301917-000 301954-035 23309-00 23309-01 11020-46

December 1996

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn, 12 Volt Horn, 24 Volt Bushing

1 2 1 1 1 1

UNITS

12 Volt 24 Volt

Quality Parts

5180-000 5180-000

2 1

Return

April 1997

Quality Parts

5180-000

5180-000 Static strap ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

2 4

Return

June 24, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4

49854-01 49854-03 49854-04 49854-08 49852-01 49856-110 49856-110

June 24, 1998

Return

# FOR ASSY.

1 1 1 1 2 1 1

UNITS GRAY YELLOW RED BLUE Positive Negative

Quality Parts

5192-100 5192-100

Return

July 31, 2001

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 1 *

304973-000 304297-000 301951-010

July 31, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” (12 Volt) Contactor, 300 Amp line “E” (24 Volt) Screw, cap

UNITS

1 1 2

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

3 4

Return

December 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5

306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001

December 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-001 5310-001

Serial Number 31136001 - UP

6 7

2 3 9 4 10

Return

July 31, 2001

Quality Parts

5310-001

5310-001 Start / stop switch Serial Number 31136001 - UP ITEM # PART # 1 * 1 2 3 3 * 4 5 6 7 7 8 9 10

302016-000 Switch, key 302092-000 Extra Keys only (Set of Two Keys) 307109-000 Switch, toggle 11880-09 Screw, round 20208-00 Switch, brake interlock 20323-00 Switch, brake interlock (Sealed) 49771-02 Fitting, male tab wire 14986-03 Nut, twin 305493-000 Switch, disconnect 11880-09 Screw, round 20208-00 Switch, lift limit 20323-00 Switch, lift limit (Sealed) 14986-03 Nut, twin 311402-000 Switch, reed (HMX Only) ------------------- Steering arm / wheel (See Fig.# 4110-002)

July 31, 2001

Return

# FOR ASSY.

NAME

1 1 1 2 1 1 2 1 1 2 1 1 1 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5360-000 5360-000

Return

April 1997

Quality Parts

5360-000

5360-000 Electrical modules (12 Volt ) ITEM # PART # 1 2 3

April 1997

Return

304976-000 301951-035 20375

# FOR ASSY.

NAME Module, control 12 Volt Screw Washer, flat

UNITS

1 2 2

Quality Parts

5390-000 5390-000

Return

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

UNITS

Quality Parts

5390-100 5390-100

1 2 3 4

100

Return

July 31, 2001

Quality Parts

5390-100

5390-100 Control cables / harness (12 Volt RMX) ITEM # PART # 1 2 3 4

301951-010 Screw, cap ------------------- Control breaker (See Fig.# 5910-000) 304977-000 Harness, main 307566-000 Harness (supplied with item number 3)

July 31, 2001

Return

# FOR ASSY.

NAME

UNITS

1 1 1 1

101

Quality Parts

5390-201 5390-201

Serial Number 31136001 - UP

6 5

4 3

102

Return

July 31, 2001

Quality Parts

5390-201

5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 6

311428-000 307566-000 49607-00 307194-000 -----------------301951-010

July 31, 2001

Return

# FOR ASSY.

NAME Harness, handle stem Harness (suppled with item number 1) Plug, diode Harness, main Control breaker (See Fig.# 5910-000) Screw

UNITS

1 1 1 1 1 1

103

Quality Parts

5390-301 5390-301 1

Serial Number 31136001 - UP

2 8

4 5

104

Return

August 01, 2001

Quality Parts

5390-301

5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 6 7 8

311427-000 Harness, main 301951-010 Screw ------------------- Control breaker (See Fig.# 5910-000) 49607-00 Plug, diode 302343-000 Harness, rider bar 311428-000 Harness, stem 311429-000 Harness (Supplied with item number 6) 20163-102 Wire, jumper

August 01, 2001

Return

# FOR ASSY.

NAME

UNITS

1 1 1 4 1 1 1 2

105

Quality Parts

5430-000 5430-000

2 12

14 15

4 5

7 11

9 10 17 18

106

Return

December 07, 1997

Quality Parts

5430-000

5430-000 Motor cables, resistors (12 Volt RMX) ITEM # PART #

NAME

1 2 3 4 * 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Lockwasher 2 Cable 1 Cable 1 Nut 1 Clamp 1 Sleeve (14 in. [355.6 mm]) As Req’d. Screw 2 Breaker power (105 AMP) (See Fig.# 5911-000) 1 105 AMP Cable 1 Cable 1 Cable 1 Bar, bus 1 Bar, bus 1 Bar, bus 1 Screw 2 Breaker power (150 AMP) (See Fig.# 5911-000) 1 150 AMP Bar, bus 1 Cable 1 Cable 1 Sleeve (14 in. [355.6 mm]) As Req’d.

December 07, 1997

Return

# FOR ASSY.

UNITS

107

Quality Parts

5430-100 5430-100

3 17

8 5 6

10 12 11

14 13

16 A2 F1

108

Return

December 07, 1997

Quality Parts

5430-100

5430-100 Motor cables, resistors (24 Volt, 300 Amp system) ITEM # PART #

NAME

1 2 3 4 5 6 7 * 8 9 * 10 10 11 12 13 14 15 16 17

Lockwasher 1 Cable 1 Breaker power (105 AMP) (See Fig.# 5911-000) 1 105 AMP Cable 1 Screw 2 Sleeve (14 in. [355.6 mm]) As Req’d. Nut 1 Clamp 1 Screw 2 Breaker power (150 AMP) (See Fig.# 5911-000) 1 150 AMP Screw 2 Bar, bus “E” 1 “E” Bar, bus “EE” 1 “EE” Bar, bus 1 Sleeve (14 in. [355.6 mm]) As Req’d. Cable 1 Cable 1 Cable 1 Cable 1 Cable 1

December 07, 1997

Return

# FOR ASSY.

UNITS

109

Quality Parts

5430-200 5430-200

4 1 7

18 11

9 3 8 17

10 12 13

15 16 A2

110

Return

July 10, 1998

Quality Parts

5430-200

5430-200 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART #

NAME

1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18

Cable 1 Cable 1 Breaker power (105 Amp) (See Fig.# 5911-000) 1 105 Amp Cable 1 Screw 2 Sleeve (14 in. [355.6 mm]) As Req’d. Screw 1 Nut 1 Clamp 1 Screw 2 Breaker power (150 Amp) (See Fig.# 5911-000) 2 150 Amp Bar, bus 2 Cable 1 Sleeve (14 in. [355.6 mm]) As Req’d. Cable 1 Cable 1 Cable 1 Cable 1 Cable 1 Kit, precharge resistor 1

July 10, 1998

Return

# FOR ASSY.

UNITS

111

Quality Parts

5435-000 5435-000

3 4

112

Return

April 1997

Quality Parts

5435-000

5435-000 Contactor panel (12 Volt, RMX ) ITEM # PART #

NAME

1 2 3 4 5 6 * * 7 * 8 9 10 11 * *

Bracket, switch Screw, cap Panel Screw, socket flat head Decal, DO NOT STEAM CLEAN Screw, cap Lockwasher Nut Screw Lockwasher Screw, cap Resistor assembly Screw Screw Lockwasher Nut

April 1997

Return

302354-000 301951-010 302341-000 301922-014 302402-000 50003-02 50001-11 301960-008 50003-01 50001-11 301951-010 23451-00 301826-016 50003-01 50001-11 301960-008

# FOR ASSY.

UNITS

1 2 1 4 1 2 2 2 4 4 4 1 2 4 4 4

113

Quality Parts

5440-000 5440-000

1 2 3 4 6

8 26 25

12 9 11 13 23

7 14

15 16 22

21 20 28

114

Return

April 1997

Quality Parts

5440-000

5440-000 Direction contactors ITEM # PART #

# FOR ASSY.

UNITS 12 Volt 24 Volt

* *

27692-01 27692-00

Forward/rearward Contactor Assy, 12 Volt Forward/rearward Contactor Assy, 24 Volt

1 1

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 * * * K

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 4 4 4 1

April 1997

Return

NAME

12 Volt 24 Volt Red

Gold

115

Quality Parts

5450-000 5450-000

1 2

3 4 6

8 9 10

16 19 13

12 14

116

Return

January 09, 1998

Quality Parts

5450-000

5450-000 Speed contactors 24 Volt (1A) ITEM # PART #

# FOR ASSY.

UNITS 24 VOLT

27693-00

Contactor Assembly, 24 Volt 1A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

January 09, 1998

Return

NAME

RED

GOLD

117

Quality Parts

5450-100 5450-100

118

Return

January 14, 1998

Quality Parts

5450-100

5450-100 Speed contactors (Field weakening) ITEM # PART # 1

23452-01

January 14, 1998

Return

NAME Contactor, 24 Volt

# FOR ASSY.

UNITS

24 Volt

119

Quality Parts

5460-000 5460-000

120

Return

May 06, 1997

Quality Parts

5460-000

5460-000 Transistor panel (12 Volt) ITEM # PART # 1 1 2

23456-03 303546-000 301951-010

May 06, 1997

Return

# FOR ASSY.

NAME Controller, 12 Volt Controller, 12 Volt Remanufactured Screw, cap

UNITS

1 1 4

121

Quality Parts

5460-100 5460-100

122

Return

April 1997

Quality Parts

5460-100

5460-100 Transistor panel (24 Volt, 300 Amp system) ITEM # PART # 1 2

April 1997

Return

305878-001 301826-016

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap

1 3

UNITS 24 Volt

123

Quality Parts

5460-201 5460-201

Serial number 27300001 - UP

124

Return

August 18, 1999

Quality Parts

5460-201

5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

306777-003 301826-016

August 18, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

1 3

UNITS 24 Volt

125

Quality Parts

5510-000 5510-000

8 4

9 12

126

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches Model Name - Serial Number - Voltage if needed ITEM # PART # 1 2 3 4 4 4 5 6 7 8 9 10 11 12

301917-000 302130-000 302130-001 307289-000 307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

RMX - 27168001 - 24 volt only

NAME Spring, return Switch, lift Switch, lower Kit, switch (12 Volt) Kit, switch (Before serial number break) Kit, switch (After serial number break) Screw, machine Switch, rearward Spacer Switch, forward Bracket Lockwasher Nut Screw

HMX - 27171002

# FOR ASSY. 4 1 1 1 1 1 2 1 1 1 1 2 2 2

UNITS

12 Volt Before After

127

Quality Parts

5521-000 5521-000

128

Return

May 20, 1998

Quality Parts

5521-000

5521-000 Relay ITEM # PART # 1 1 1 1 *

49367-00 304011-000 49367-01 304011-001 302367-012

May 20, 1998

Return

# FOR ASSY.

NAME Relay, 12 Volt Relay, 12 Volt (Sealed) Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

1 1 1 1 2

UNITS (Sealed) (Sealed)

129

Quality Parts

5910-000 5910-000

130

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

131

Quality Parts

5911-000 5911-000

Old

132

Return

New

May 20, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1 1

301890-000 301890-001 301890-002

May 20, 1998

Return

NAME Breaker, 110 AMP Breaker, 150 AMP Breaker, 80 AMP

# FOR ASSY.

UNITS

1 1 1

110 AMP 150 AMP 80 AMP

133

Quality Parts

5921-000 5921-000

134

Return

October 12, 1998

Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1 1 1

22226-02 22226-01 308202-000 308203-000

October 12, 1998

Return

NAME Solenoid, 12 Volt (Flat bracket) Solenoid, 24 Volt (Flat bracket) Solenoid, 12 Volt (Curved bracket) Solenoid, 24 Volt (Curved bracket)

# FOR ASSY.

UNITS

1 1 1 1

12 Volt 24 Volt 12 Volt 24 Volt

135

Quality Parts

This page intentionally left blank

Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

6100-000 6100-000 6 1 38 7

35 33

11 27

5 4

28 26

31 30

13 25

40 21

22 16

138

Return

March 23, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump ITEM # PART # * * 1 2 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

March 23, 1998

Return

# FOR ASSY.

NAME Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt Wire assembly Valve, NC solenoid, 12 Volt Valve, NC solenoid, 24 Volt Coil, 12 Volt Coil, 24 Volt Valve, cartridge check O ring Wire assembly Motor, 12 Volt pump (See Fig.# 1750-000) Motor, 24 Volt pump (See Fig.# 1750-100) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly Elbow, 90° Breather Filter Clamp, hose Screw, cap Pump assembly Bolt, torx Tube, 7 in. [177.8 mm] return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Solenoid (See Fig.# 5921-000) Valve, flow control Hose ( Cut to 3.74 in. [96.1 mm ) Clamp Adapter

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

12 Volt 24 Volt

139

Quality Parts

6100-001 6100-001 6

7 1

34 36

9 39

5 26

29 31

24 25

13 23 22

14 15 16

140

Return

March 23, 1998

Quality Parts

6100-001

6100-001 Hydraulic pump ITEM # PART # * * 1 2 2 3 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

303797-000 Pump and motor assembly, 12 Volt 303798-000 Pump and motor assembly, 24 Volt 300947-027 Wire assembly 300947-015 Valve, NC solenoid, 12 Volt 300947-016 Valve, NC solenoid, 24 Volt 302940-000 Coil, 12 Volt 302941-000 Coil, 24 Volt 300947-014 Valve, cartridge check NSS O ring 300947-026 Wire assembly Motor, 12 Volt pump (See Fig.# 1750-000) ------------------------------------- Motor, 24 Volt pump (See Fig.# 1750-100) Coupler 202324 Pin, dowel 201450 Endhead 300947-065 O ring 202315 Seal, oil 202393 Cover, suction 300947-011 Washer 300947-009 Bolt, torx 300947-007 Magnet 13928-00 Screw, self tapping 300947-028 Reservoir assembly 300947-042 Elbow, 90° 201503 Breather 202394 Filter 300947-010 Tube, 4 in. [101.6 mm] long 300947-018 Screw, cap 300947-012 Pump assembly 300947-030 Bolt, torx 300947-006 Tube, 7 in. [177.8 mm] return 300947-019 Ball 300947-008 Spring 301621-000 Screw, relief adjuster 201512 Cap, relief 201489 O ring NSS Plug 300947-020 O ring NSS Cable assembly 300947-024 Plug, hole NA Connector, spade wire 300947-031 Screw, self tapping 300947-023 ------------------- Solenoid (See Fig.# 5921-000) Valve, flow control 300947-021

March 23, 1998

Return

# FOR ASSY.

NAME

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1

UNITS 12 Volt 24 Volt 12 Volt 24 Volt 12 Volt 24 Volt

12 Volt 24 Volt

141

Quality Parts

6125-001 6125-001

2 3

10 9

142

Return

August 03, 2001

Quality Parts

6125-001

6125-001 Hoses, pipes, connections, mounting points ITEM # PART # 1 1 2 3 4 5 6 7 8 9 10 11 11

303958-000 Kit, 12 Volt pump and motor assembly 303958-001 Kit, 24 Volt pump and motor assembly ----------------- Lift pump and motor assembly (See Section 6100) 49656-01 Adapter 302406-020 Screw, socket flat head 305097-000 Adapter (8000lb only) 49354-02 Switch, pressure (8000lb only) 49656-01 Adapter 301784-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-001) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-101)

August 03, 2001

Return

# FOR ASSY.

NAME

1 1 1 1 3 1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

8000lb only 8000lb only

143

Quality Parts

6420-001 6420-001

Serial Number 29248001 - UP

144

Return

July 31, 2001

Quality Parts

6420-001

6420-001 Lift cylinder Serial Number 29248001 - UP ITEM # PART # 1 2 3K 4 5K 6K K

310698-000 301606-000 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

July 31, 2001

Return

145

Quality Parts

6420-101 6420-101

Serial Number 29248001 - UP

1 2

146

Return

July 31, 2001

Quality Parts

6420-101

6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP ITEM # PART # 1 2 3 4 5 6 7 K

310699-000 307531-000 11160-14 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

July 31, 2001

Return

147

Quality Parts

This page intentionally left blank

Return

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

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Quality Parts

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Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

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Quality Parts

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Quality Parts

9000 Options / Attachments 9000 Options / Attachments

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Quality Parts

9660-000 9660-000

3 6

7 6 5

154

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August 18, 1999

Quality Parts

9660-000

9660-000 Electrical heater (24 Volt) ITEM # PART #

NAME

1 * 2 3 4 * * 5 * * 6 7 8 9 10

Heater Fitting, wire Screw Block, driver Screw Washer, brass flat Nut Screw Lockwasher Nut Mount, heater Heater Harness Fuse, 10 AMP (Supplied with item number 8) Bracket

49506-03 49771-09 301951-010 307053-000 301826-030 302792-000 301960-006 301700-010 50001-07 301960-004 307055-000 42223-02 307195-000 25275-01 307207-000

August 18, 1999

Return

# FOR ASSY.

3 6 2 1 1 1 1 2 2 2 2 1 1 1 1

UNITS

10 AMP

155

Quality Parts

9660-100 9660-100

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO WIRES 6 AND 12.

2 POSITION HEATER ON BOTTOM OF SWITCH BRACKET AS SHOWN.

EXISTING HARNESS SIDE VIEW ELECTRICAL PANEL

3 SIDE VIEW-SECTION CONTROL HANDLE

TOP VIEW CONTROL HANDLE

10 9

POSITION HEATER ON INSIDE OF BRACKET.

5 8

POSITION HEATER ON INSIDE OF COVER AS SHOWN

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HEAD WIRING HARNESS.

156

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May 06, 1997

Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART #

NAME

1 2 3 4 5 6 6 7 8 9 9 10

Heater, 24 Volt Tab wire, male Thermostat Screw Tab wire, male Heater, 12 Volt Heater, 24 Volt Harness, heater Tab wire, male Heater, 12 Volt Heater, 24 Volt Bracket, heater

49506-03 49771-09 49831-00 301825-010 49771-09 49506-02 49506-03 302231-000 49771-09 49506-02 49506-03 302224-000

May 06, 1997

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# FOR ASSY.

1 2 1 2 2 1 1 2 2 1 1 1

UNITS 24 Volt

12 Volt 24 Volt 12 Volt 24 Volt

157

Quality Parts

9720-000 9720-000

NOT AVAILABLE FOR HMX-50 TRUCKS 1

2 9 10

12 11

14 1

10 7

3 4

158

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May 1995

Quality Parts

9720-000

9720-000 Tilting package guard ITEM # PART #

# FOR ASSY.

UNITS 48 in. 60 in.

* *

302769-000 302769-001

Load backrest, 48 in. [1219.2 mm] Load backrest, 60 in. [1524.0 mm]

1 1

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

May 1995

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NAME

48 in. 60 in.

48 in. 60 in. 48 in. 60 in.

159

Quality Parts

9730-000 9730-000

160

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May 1995

Quality Parts

9730-000

9730-000 Removable load backrest ITEM # PART # 1 1 1

May 1995

Return

301792-000 301792-001 301792-002

NAME Backrest, 48 in. [1219.2 mm] load Backrest, 60 in. [1524.0 mm] load Backrest, 72 in. [1828.8 mm] load

# FOR ASSY.

UNITS

1 1 1

48 in. 60 in. 72 in.

161

Quality Parts

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Quality Parts

10000 Tools 10000 Tools

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Quality Parts

10010-000 10010-000

1 2

164

Return

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

165

Quality Parts

10020-000 10020-000

1 3

166

Return

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

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# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, relief valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

UNITS

1 1 1 1 1 1 1 1 1

167

Quality Parts

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Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

Alpha-

HMX, RMX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter Anchor, spring Armature Armature Armature Armature Armature Armature Armature Axle, caster Axle, caster Backrest Backrest Baffle Ball Ball Band, head Band, head Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus E Bar, bus EE Bar, ride Bar, torsion Base, bus Base, bus Base, magnet Base, magnet Base, plate Base, plate Battery discharge indicator Battery discharge indicator Battery discharge indicator/hourmeter Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball Bearing, ball Bearing, ball Bearing, commutator end Bearing, commutator end Bearing, drive end Bearing, drive end Bearing, flanged Bearing, handle Bearing, No Seal Bearing, No Seal Bearing, plain Bearing, roller Bearing, roller Bearing, seal Bearing, seal Bearing, seal Bearing, seal Bearing, seal Bearing, thrust Bearing, thrust

August 03, 2001

Return

Part# 202154 305097-000 306061-000 49656-01 49656-01 301860-000 200080 201964 301327-011 301821-001 301822-001 302360-000 306642-000 301297-000 301297-000 302768-000 302768-001 301764-000 300947-008 300947-008 300435-000 300435-000 302348-000 302350-000 302351-000 302352-000 305969-000 306848-000 306639-000 306578-000 301875-000 301742-000 200081 200081 200076 201962 27796-01 27796-02 305282-000 305282-001 301445-000 301445-001 11020-50 11205-26 11205-27 11205-30 25189-02 300420-000 300420-000 300420-000 300420-000 11030-21 300560-000 300560-000 49910-01 49910-01 301821-005 301821-005 301821-004 301821-004 11695-12 301949-000 11030-05 11030-05 11020-40 11205-29 11205-29 49910-01 49910-01 49910-01 49910-01 49910-01 304349-000 304349-000

FIG.# Item#

Description

Part#

10020-000 6125-001 6100-000 6125-001 6125-001 3300-000 5440-000 5450-000 1760-100 1750-000 1750-100 1760-000 1760-101 3560-000 3560-100 9720-000 9720-000 4110-002 6100-000 6100-001 1760-000 1760-101 5430-000 5430-000 5430-000 5430-000 5430-100 5430-200 5430-100 5430-100 0641-000 3540-000 5440-000 5450-000 5440-000 5450-000 3560-000 3560-100 5230-000 5230-000 5230-000 5230-000 0300-001 4180-000 2550-000 4180-000 0390-000 1760-000 1760-000 1760-101 1760-101 2550-000 1760-100 1760-100 3560-000 3560-100 1750-000 1750-100 1750-000 1750-100 4110-002 3300-000 3550-000 3550-000 0300-001 3560-000 3560-100 3550-000 3550-000 3550-000 3550-000 3550-000 3560-000 3560-100

Block Block Block, driver Body, cylinder Body, cylinder Bolt, shoulder Bolt, through Bolt, through Bolt, torx Bolt, torx Bolt, torx Bolt, torx Box, EE Box, EE Bracket Bracket Bracket, harness Bracket, heater Bracket, switch Bracket, switch Bracket, switch Bracket, switch Bracket, switch Brake assembly Breaker Breaker Breaker Breaker Breather Breather Brush Brush Brush Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, iron Bushing, iron Bushing, iron Bushing, iron Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable assembly Cable assembly Cable, handset

301781-000 301781-000 307053-000 301606-000 307531-000 301835-000 301821-007 301821-007 300947-006 300947-006 300947-007 300947-007 308571-000 308571-000 307207-000 307571-000 302061-000 302224-000 301724-000 301724-000 301881-000 302354-000 311401-000 23008-00 301889-000 301890-000 301890-001 301890-002 202394 202394 301327-005 302362-000 306644-000 302290-000 302069-000 200096 200096 11020-41 11020-46 11695-05 301777-000 307444-000 49929-10 11695-12 304821-000 304822-000 49929-01 49929-03 305974-000 305974-001 305974-002 305974-003 305974-007 305974-008 305974-013 305974-014 305975-002 305975-003 305975-006 305975-007 49856-11 49856-11 49856-11 49856-15 49856-15 49856-15 49856-15 49856-15 49856-66 49856-66 49856-66 300947-024 300947-024 306416-000

1 5 42 3 7 6 5 5 24 3 3 10 11 5 18 2 2 4 27 27 9 10 11 12 13 16 11 10 10 10 10 6 6 6 1 1 1 1 4 4 5 5 35 10 12 12 2 6 12 7 14 10 23 25 12 20 4 4 2 2 21 8 3 3 5 14 25 2 2 2 2 2 2 2

FIG.# Item# 4111-000 4111-100 9660-000 6420-001 6420-101 6125-001 1750-000 1750-100 6100-000 6100-001 6100-000 6100-001 0341-000 0341-000 9660-000 0341-000 4180-000 9660-100 4111-000 4111-100 0641-000 5435-000 4110-002 3360-000 5910-000 5911-000 5911-000 5911-000 6100-000 6100-001 1760-100 1760-000 1760-101 4110-002 0340-000 5440-000 5450-000 3540-000 5160-000 3300-000 4111-000 0640-000 3560-100 4110-002 0300-001 0300-001 0300-001 0300-001 5430-100 5430-100 5430-100 5430-100 5430-200 5430-200 5430-200 5430-200 5430-100 5430-100 5430-200 5430-200 5430-000 5430-200 5430-200 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-100 5430-200 6100-000 6100-001 10010-000

10 17 3 2 2 9 7 7 25 25 15 15 3 5 10 * 6 10 2 2 11 1 29 1 1 1 1 1 20 20 13 3 4 2 16 26 9 5 5 9 12 5 15 15 4 18 31 18 13 16 15 14 15 13 14 16 2 4 1 11 2 2 4 3 9 10 17 18 8 17 17 34 34 2

171

HMX, RMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Cable, Negative Cable, Positive Cam Cam Cap Cap, hub Cap, hub Cap, relief Cap, relief Carrier Carrier Case, gear Caster Assembly Caster Assembly, spring Loaded Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clamp, cable Clamp, hose Clip Coil Coil Coil Coil Coil Coil, field Coil, field Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Connector, spade wire Connector, spade wire Connector, tip Console Contactor Contactor Contactor Contactor Contactor Assembly, 1A Control, coast Control, thumb Controller Controller Controller Controller Coupler Coupler Coupler Cover Cover Cover Cover Cover, brush Cover, drive end Cover, drive end Cover, end Cover, end Cover, gear case Cover, suction Cover, suction Cylinder assembly Cylinder assembly Decal, DO NOT STEAM CLEAN Decal, HMX Decal, Left BT LOGO Decal, NO RIDING Decal, NO STEP Decal, Right BT LOGO Decal, RMX Decal, WARNING Decal, WARNING COAST Display, BDI/Hourmeter lift interrupt

49856-110 49856-110 109631 300199-000 201259 27809-00 27809-00 201489 201489 200095 200095 301580-001 301830-000 304345-000 200086 200093 201967 15677-04 15677-04 15677-04 15677-10 306012-000 49709-10 302080-000 302080-000 306062-000 300202-000 200077 302940-000 302940-000 302941-000 302941-000 200077 204241 49854-08 49854-01 49854-04 49854-03 300947-031 300947-031 49852-01 301844-000 23452-01 304297-000 304297-001 304973-000 27693-00 311424-000 301718-000 23456-03 303546-000 305878-001 306777-003 202324 202324 302831-000 200088 301723-000 301723-000 301880-000 301327-002 301821-003 301821-003 301821-008 301821-008 301581-000 300947-011 306001-000 310698-000 310699-000 302402-000 306100-000 151848 304597-000 305507-000 151847 306101-000 305955-000 311403-000 306051-000

5190-000 5190-000 0640-000 3360-000 5450-000 3560-000 3560-100 6100-000 6100-001 5440-000 5450-000 2550-000 3560-000 3560-100 5440-000 5440-000 5450-000 5430-000 5430-100 5430-200 4110-002 6100-000 4180-000 4111-000 4111-100 6100-000 3360-000 5450-000 6100-000 6100-001 6100-000 6100-001 5440-000 5440-000 5190-000 5190-000 5190-000 5190-000 6100-000 6100-001 5190-000 0340-000 5450-100 5192-100 5192-200 5192-100 5450-000 4110-002 0640-000 5460-000 5460-000 5460-100 5460-201 6100-000 6100-001 4111-100 5440-000 4111-000 4111-100 0641-000 1760-100 1750-000 1750-100 1750-000 1750-100 2550-000 6100-001 6100-000 6420-001 6420-101 5435-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5230-000

Display, BDI/Hourmeter lift interrupt Door Door, left Door, left Door, left Door, left Door, left Door, left Door, right Door, right Door, right Door, right Door, right Door, right Drive Motor Assembly Drive Motor Assembly Drive Motor Assembly Drum, brake E clip Elbow, 90½ Elbow, 90½ End, commutator End, commutator Endhead Endhead Endhead, commutator Endhead, drive Extra Keys only Fan Fastener, ratchet Filler Filter Filter Fitting, 90× grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, wire Fork, wheel Fork, wheel Forward/rearward contactor Forward/rearward contactor Frame, caster Frame, magnet Frame, magnet Frame, wheel Fuse Gasket Gear Gear, drive Gear, idler Gear, idler Gear, pinion Gear, pinion Grip Grip, fixed Grip, fixed Grip, twist Grip, twist Guard Guard Guard, splash Guard, string Guard, string Guard, string Guide, round Harness Harness Harness Harness, head Harness, heater Harness, main Harness, main

306051-001 306239-000 303724-001 303724-003 303724-005 303724-007 303724-009 303724-011 303724-000 303724-002 303724-004 303724-006 303724-008 303724-010 302110-000 302308-000 302346-000 23019-00 13281-02 201503 201503 301821-006 301821-006 300947-065 300947-066 306645-000 306641-000 302092-000 301280-001 303702-004 301811-001 300947-010 306060-000 11160-14 20166 20166 11160-09 11160-11 11160-11 11160-11 11160-11 11160-14 11160-14 49771-02 49771-09 301868-001 304824-000 27692-00 27692-01 301296-000 200078 201963 301301-000 25275-01 300542-000 119697 301627-000 301626-000 301665-000 23006-00 301887-000 303701-000 301720-000 302862-000 301719-000 302863-000 301721-000 302864-000 306557-000 302287-000 302287-000 302287-000 302761-000 307195-000 307566-000 311429-000 302023-000 302231-000 304977-000 311427-000

5230-000 0340-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 1760-000 1760-100 1760-100 3300-000 4110-002 6100-000 6100-001 1750-000 1750-100 6100-001 6100-000 1760-101 1760-101 5310-001 1760-101 9720-000 0340-000 6100-001 6100-000 4180-000 0300-001 0300-001 0300-001 0300-001 3560-000 3560-100 4110-002 0300-001 6420-101 5310-001 9660-000 0300-001 0300-001 5440-000 5440-000 3560-100 5440-000 5450-000 3560-100 9660-000 1760-100 5330-000 2550-000 2550-000 2550-000 2550-000 2550-000 9720-000 4111-000 4111-100 4111-000 4111-100 4111-000 4111-100 0342-000 3550-000 3550-000 3550-000 9720-000 9660-000 5390-100 5390-301 5390-000 9660-100 5390-100 5390-301

172

Return

4 3 2 2 12 10 9 30 30 25 10 1 * * 13 22 16 * * * 18 41 5 4 4 22 5 2 3 3 3 3 2 2 1 1 1 1 36 36 2 10 1 1 1 1 * 3 7 1 1 1 1 8 8 16 15 5 5 1 2 1 1 8 8 7 13 13 1 1 5 11 4 10 8 3 9 1 5 1

1 4 6 6 6 6 6 6 1 1 1 1 1 1 * * * 2 6 19 19 6 6 10 10 9 15 * 12 9 15 21 21 3 * * 16 6 6 17 26 23 3 * * 17 17 * * 4 3 3 22 9 7 2 16 11 11 4 4 11 18 13 13 19 8 8 1 4 4 4 10 8 4 7 1 7 3 1

August 03, 2001

HMX, RMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Harness, rider bar Harness, stem Harness, wire Head, commutator end Head, drive end Heater Heater Heater Heater Heater Heater Heater Holder, brush Holder, screw brush Horn Horn Hose Hose Hourmeter Housing, field coil Housing, field coil Housing, switch Housing, switch Housing, switch Insulation Insulator, brushing Insulator, brushing Insulator, washer Insulator, washer Insulator, washer Isolator Isolator, front Key Key Kit Kit Kit, EE cover band Kit, contactor tip Kit, field coil Kit, field coil Kit, handset Kit, lead assembly Kit, lead assembly Kit, pin Kit, precharge resistor Kit, Seal Kit, Seal Kit, switch Kit, switch Kit, switch Knob assembly Knob assembly Latch Latch Latch Latch Latch Lever Lifter, battery pack Link, lower Link, upper Link, upper Linkage, brake Load backrest Load backrest Load backrest Load backrest Load backrest Load wheel assembly Load wheel assembly Load wheel assembly Load wheel assembly Load wheel assembly Locknut Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher

302343-000 311428-000 306054-000 302364-000 302359-000 42223-02 49506-02 49506-02 49506-03 49506-03 49506-03 49506-03 301327-000 301327-008 23309-00 23309-01 301784-000 306059-000 302201-000 301821-002 301822-002 301717-000 301717-000 301851-000 200085 300541-000 300541-000 300540-000 300543-000 300554-000 301747-000 302057-000 11844-02 11844-02 303958-000 303958-001 305982-000 301741-000 302361-000 306643-000 306415-000 302363-000 302363-000 308439-000 308506-000 301914-000 301914-000 307289-000 307289-000 308518-000 302872-002 302873-001 301802-000 302766-000 302766-001 302766-002 302766-003 300201-000 300128-000 301607-000 301604-000 301604-001 301754-000 301792-000 301792-001 301792-002 302769-000 302769-001 23109-00 302623-000 307110-001 307110-002 307110-003 201215 200090 201368 201368 11009-05 11072-02 300545-000

5390-301 5390-301 5230-000 1760-000 1760-000 9660-000 9660-100 9660-100 9660-000 9660-100 9660-100 9660-100 1760-100 1760-100 5160-000 5160-000 6125-001 6100-000 5290-000 1750-000 1750-100 4111-000 4111-100 0641-000 5440-000 1760-100 1760-100 1760-100 1760-100 1760-100 0300-001 0340-000 2550-000 3300-000 6125-001 6125-001 1760-101 5440-000 1760-000 1760-101 10010-000 1760-000 1760-101 4110-002 5430-200 6420-001 6420-101 5510-000 5510-000 5510-000 4111-100 4111-100 0340-000 9720-000 9720-000 9720-000 9720-000 3360-000 10020-000 0300-001 0300-001 0300-001 3300-000 9730-000 9730-000 9730-000 9720-000 9720-000 3550-000 3550-000 3550-000 3550-000 3550-000 5440-000 5440-000 5440-000 5450-000 3560-100 5440-000 1760-100

Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant, lift truck Lubricant, Molykote Magnet Magnet Manual, RMX/HMX Master Parts Manual, RMX/HMX Service Module, control Motor assembly, drive Mount, heater Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, hex Nut, hex Nut, hex Nut, lock Nut, self locking Nut, self locking Nut, slotted Nut, slotted Nut, twin Nut, twin Nut, twin O ring O ring Pad, foot Pad, foot Paint, BT RED Paint, BT BLACK semi gloss Paint, SAFETY ORANGE Paint, SAFETY YELLOW Panel Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin, axle Pin, axle Pin, axle Pin, brake pivot Pin, brake pivot Pin, dowel

50001-07 50001-09 50001-11 50001-11 50001-11 50001-11 50001-11 301583-000 301582-000 301584-000 49670-00 200025 13928-00 13928-00 308493-000 302065-000 304976-000 305880-000 307055-000 301960-004 301960-004 301960-004 301960-004 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-016 302516-000 302773-012 14851-04 164046 301654-012 301654-012 301960-010 301960-012 301960-020 201215 11170-06 11170-06 304348-000 304348-000 14986-03 14986-03 14986-03 202315 202315 301831-000 301831-001 52-00279-00 52-00220-00 52-00247-00 52-00237-00 302341-000 301762-000 301778-000 301778-000 301778-000 301996-000 304881-000 304882-000 304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 301730-001 304874-000 304880-000 301885-000 305564-000 201450

9660-000 0342-000 5430-000 5430-100 5435-000 5435-000 5435-000 10020-000 10020-000 10020-000 10020-000 10020-000 6100-000 6100-001 0850-001 0850-001 5360-000 1760-101 9660-000 0641-000 4111-000 4111-100 9660-000 3300-000 9660-000 0340-000 0641-000 4180-000 5430-000 5430-100 5430-200 5435-000 5435-000 5180-000 9720-000 1760-100 9720-000 4110-002 2550-000 2550-000 3300-000 3540-000 3540-000 3540-000 5450-000 3580-001 3580-100 3560-000 3560-100 4110-002 5310-001 5310-001 6100-000 6100-001 0340-000 0340-000 0850-001 0850-001 0850-001 0850-001 5435-000 4110-002 4111-000 4111-100 4111-100 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 4110-002 4110-002 6100-000

August 03, 2001

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5 6 2 8 13 7 6 9 1 1 6 9 12 16 4 4 8 40 1 5 5 15 15 8 11 6 18 5 8 19 3 3 3 1 1 1 K K 1 2 1 2 3 K 18 K K 4 4 4 12 21 6 6 14 6 14 4 2 24 29 7 15 1 1 1 * * * * * * * 12 19 16 17 10 * 10

* 3 1 1 * * * * * * 5 6 16 16 * * 1 1 6 6 3 3 * 3 * 12 7 8 4 7 * * * 4 5 11 12 17 15 5 19 9 1 12 15 1 1 8 7 30 4 8 11 11 1 13 7 7 7 7 3 7 14 10 18 19 19 19 12 12 26 26 33 33 15 15 15 27 27 9

173

HMX, RMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Pin, dowel Pin, dowel Pin, groove Pin, lower link Pin, lower link Pin, lower link Pin, lower link Pin, pivot Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Pin, wheel fork pivot Pivet, handle Pivot Plate Plate Plate, brush Plate, brush Plate, latch Plate, skid Plate, spring Platform Plug Plug Plug, diode Plug, drain/fill pipe Plug, gauge Pocket, manual Potentiometer bracket assembly Pump and motor assembly Pump and motor assembly Pump and motor assembly Pump and motor assembly Pump assembly Pump assembly Pump Motor Assembly Pump Motor Assembly Relay Relay Relay Relay Reservoir assembly Reservoir assembly Resistor assembly Retainer Retainer, spring Return Reverser assembly, 2 wires Reverser assembly, 3 wires Ring Ring, retainer Ring, retainer Rod, cylinder Rod, cylinder Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull

201450 11890-09 302572-000 304871-000 304872-000 304883-000 304884-000 27804-00 29833 20686 27803 28238 11073-34 11073-34 301964-032 301964-032 301965-026 301965-026 301779-000 301996-002 301753-000 301748-000 300200-000 301882-000 300431-000 301280-005 302060-000 310328-000 27807-00 301692-000 300947-020 300947-020 49607-00 301653-020 14915-01 302153-000 307644-000 303797-000 303797-000 303798-000 303798-000 300947-030 300947-030 301821-000 301822-000 304011-000 304011-001 49367-00 49367-01 300947-042 300947-042 23451-00 301945-006 301788-000 101216 304019-000 305990-000 23007-00 300427-000 300427-000 310110-000 310110-000 305036-000 305036-000 305036-001 305036-001 305036-002 305036-002 305036-003 305036-003 305036-004 305036-004 305036-005 305036-005 305036-005 305036-005 305036-005 305036-005 305036-006 305036-006

6100-001 2550-000 4110-002 0300-001 0300-001 0300-001 0300-001 3560-100 0300-001 0300-001 4111-100 0300-001 3560-000 3560-100 0640-000 4111-100 4111-000 4111-100 0640-000 0300-001 4110-002 3540-000 3360-000 0340-000 1760-000 1760-101 0340-000 3580-100 3560-100 0340-000 6100-000 6100-001 5390-301 2550-000 5230-000 0340-000 5330-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 1750-100 5521-000 5521-000 5521-000 5521-000 6100-000 6100-001 5435-000 3300-000 3540-000 0640-000 0840-000 0840-000 2550-000 1760-000 1760-101 6420-001 6420-101 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001

Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, push Roller Roller, battery Roller, battery Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap

305036-007 305036-007 305036-008 305036-008 305036-009 305036-009 305036-010 305036-010 305036-011 305036-011 305036-011 305036-011 305036-011 305036-011 305036-018 305036-018 305036-019 305036-019 305036-020 305036-020 305036-021 305036-021 305036-022 305036-022 305036-022 305036-022 305036-023 305036-023 305036-024 305036-024 301798-000 309871-000 25204-08 25204-09 20259 11889-03 301652-016 301700-010 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-030 301922-020 301951-010 301951-010 301951-010 301951-016 301951-035 302367-012 50003-01 50003-01 50022-01 200089 11017-04 11017-04 11045-04 11045-04 11854-02 300947-012 300947-012 301652-016 301652-025 301740-001 301826-016 301826-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016

0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 3300-000 0300-001 0390-000 0390-000 0342-000 4110-002 5430-200 9660-000 0840-000 5330-000 5510-000 9660-100 5430-000 5430-100 5430-100 5430-100 5430-200 5435-000 9660-000 4110-002 5390-301 5430-200 9660-000 5430-000 5360-000 5521-000 5435-000 5435-000 5440-000 5440-000 3560-000 3560-100 0341-000 0341-000 3560-100 6100-000 6100-001 0300-001 0340-000 0300-001 5460-100 5460-201 0341-000 5192-100 5192-200 5390-100 5435-000 5435-000 5460-000 0341-000

174

Return

9 2 11 21 21 25 25 5 28 27 14 13 9 8 1 20 6 6 8 32 13 3 3 9 5 6 5 3 14 2 32 32 4 8 3 8 1 * * * * 24 24 * * 1 1 1 1 18 18 9 14 11 3 1 1 13 11 13 4 5 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 16 36 3 3 2 28 7 5 2 3 12 4 6 5 8 * 5 10 4 16 2 8 2 14 2 * 7 11 * 18 16 24 1 6 11 23 23 22 17 34 2 2 4 * * 1 2 8 2 2

August 03, 2001

HMX, RMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Screw, cap Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, CE clamp Screw, clamp Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head locking Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat locking Screw, locking Screw, machine Screw, machine Screw, relief adjuster Screw, relief adjuster Screw, round Screw, round Screw, self tapping Screw, self tapping Screw, self tapping Screw, self tapping Screw, set Screw, set Screw, set Screw, shoulder Screw, shoulder Screw, shoulder Screw, shoulder Screw, socket Screw, socket Screw, socket Screw, socket flat head Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket lock Screw, thread form Seal Seal Seal Seal, felt Seal, felt Seal, large felt Seal, oil Seal, oil Seal, shaft Seal, small felt Seat Seat Set, spring and brush Set, spring and brush Shaft, battery Shaft, battery Shaft, cam Shield Shield Shield Shield Shield, end Shield, end Shim, 0.12 in. (3.05 mm) Shim, 0.25 in. (6.35 mm)

301951-016 301954-060 301955-030 301956-035 301957-100 301958-110 50003-02 50004-03 301327-001 301327-013 301921-012 301921-012 301922-100 302770-080 303703-050 301922-020 302839-020 301922-025 301922-025 301921-012 301652-030 201372 201372 201512 201512 11880-09 11880-09 300947-023 300947-023 300947-028 300947-028 11271-23 11271-23 301740-001 11873-11 11873-11 301961-010 301961-010 301954-035 301954-035 301955-016 301922-014 302406-020 301652-016 301652-016 301954-025 301954-025 301954-035 301954-060 301954-060 301955-016 303009-025 303009-025 301955-016 301827-020 11039-31 300425-000 306640-000 27810-00 27810-00 301946-000 202393 202393 301327-014 301946-001 200094 200094 307943-000 307943-000 25203-09 25203-10 301780-000 302765-000 302765-001 302765-002 302765-003 301327-003 301327-012 27006-00 27006-02

3300-000 0641-000 3540-000 0300-001 3540-000 3540-000 5435-000 5180-000 1760-100 1760-100 4111-000 4111-100 4111-000 9720-000 9720-000 4111-000 4111-100 4110-002 4110-002 0641-000 0340-000 5440-000 5450-000 6100-000 6100-001 5310-001 5310-001 6100-000 6100-001 6100-000 6100-001 0300-001 0300-001 4110-002 3580-001 3580-100 4111-000 4111-100 4111-000 4111-100 0340-000 5435-000 6125-001 4110-002 4180-000 3300-000 4110-002 5160-000 0300-001 3300-000 4180-000 2550-000 3300-000 0300-001 0340-000 2550-000 1760-000 1760-101 3560-000 3560-100 4180-000 6100-000 6100-001 1760-100 4180-000 5440-000 5450-000 1750-000 1750-100 0390-000 0390-000 0640-000 9720-000 9720-000 9720-000 9720-000 1760-100 1760-100 0300-001 0300-001

Shim, washer Shoe Sleeve Sleeve Sleeve Sleeve Sleeve Sleeve Socket, relief valve Solenoid Solenoid Solenoid Solenoid Spacer Spacer Spacer, washer Spray, BT BLACK semi gloss Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring (Gold) Spring (GOLD) Spring (Red) Spring (RED) Spring, brush Spring, inner Spring, outer Spring, return Spring, return Spring, return Spring, suspension Standoff Stator Stator Stem, handle Strap, static Suppressor Switch, brake interlock Switch, brake interlock Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lift limit Switch, lift limit Switch, lower Switch, pressure Switch, reed Switch, toggle Switchbar, high speed Switchbar, horn Switchbar, lift Switchbar, lower Tab wire, male Tab wire, male Tab wire, male Tab, male Terminal, crossover and Terminal, screw brush Thermostat Tip, contact Tip, contact Tip, movable Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Transmission assembly

301327-010 300203-000 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 300161-000 22226-01 22226-02 308202-000 308203-000 302036-000 304855-000 300563-000 52-00224-00 52-00257-00 52-00276-00 52-00260-00 300204-000 300418-000 301327-006 301621-000 301621-000 301765-000 301917-000 301920-000 302777-000 201266 201266 200079 201262 300418-000 301299-000 301300-000 46490 301917-000 301917-000 301789-000 304764-001 302517-000 302518-000 301766-000 307567-000 27704-04 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 20208-00 20323-00 302130-001 49354-02 311402-000 307109-000 301736-002 301737-000 301736-000 301736-001 49771-09 49771-09 49771-09 49771-01 302515-000 301327-007 49831-00 204239 204240 201966 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-006 301633-007

1760-100 3360-000 5430-000 5430-100 5430-100 5430-200 5430-200 5430-000 10020-000 5921-000 5921-000 5921-000 5921-000 0300-001 4110-002 1760-100 0850-001 0850-001 0850-001 0850-001 3360-000 1760-101 1760-100 6100-000 6100-001 4110-002 0641-000 3300-000 9720-000 5440-000 5450-000 5440-000 5450-000 1760-000 3560-100 3560-100 0640-000 5160-000 5510-000 3540-000 0342-000 1760-100 1760-100 4110-002 5180-000 5440-000 5310-001 5310-001 5310-001 5160-000 5310-001 5510-000 5310-001 5310-001 5510-000 6125-001 5310-001 5310-001 0641-000 0641-000 0641-000 0641-000 9660-100 9660-100 9660-100 5440-000 1760-100 1760-100 9660-100 5450-000 5450-000 5450-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 2550-000

August 03, 2001

Return

7 9 7 9 4 13 6 1 1 27 1 1 16 3 1 9 9 9K 23K 2 7 17 18 29 29 2 6 37 37 17 17 * * 14 2 2 7 7 11 11 14 4 4 12 4 17 5 3 2 5 7 6 10 30 11 14 14 16 3 3 11 12 12 28 13 24 19 9 9 4 4 6 8 13 8 13 3 26 10 10

22 7 5 6 12 6 12 19 4 1 1 1 1 8 19 21 7 7 7 7 6 5 14 28 28 20 3 18 7 10 13 4 4 4 12 13 4 2 1 10 4 17 17 22 3 28 3 3 5 1 1 2 7 7 3 6 9 1 13 12 4 5 2 5 8 * 4 15 3 8 7 11 2 2 2 2 2 3 * *

175

HMX, RMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Tube Tube, return Tube, return Valve, cartridge check Valve, cartridge check Valve, flow control Valve, flow control Valve, NC solenoid Valve, NC solenoid Valve, NC solenoid Valve, NC solenoid Washer Washer Washer Washer Washer Washer Washer Washer Washer, belleville Washer, brass flat Washer, brass flat Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat plastic Washer, Nylon Washer, Nylon Washer, Nylon shoulder Washer, Nylon shoulder Washer, sealing Washer, shim Washer, spacer Washer, spacer Washer, spacer Washer, spacer Washer, wave Washer, wave Wheel Wheel Wheel load Wheel load Wheel load Wheel load Wheel load Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, Non-marking XLC drive Wheel, roller Wheel, Rubber drive Wheel, Traction-lug drive Wire assembly Wire assembly Wire assembly Wire assembly Wire, jumper Yoke assembly Yoke, caster

300947-018 300947-019 300947-019 300947-014 300947-014 300947-021 300947-021 300947-015 300947-015 300947-016 300947-016 11936-17 11936-17 300544-000 300947-009 300947-009 301776-000 302096-008 302096-008 300562-000 302792-000 302792-000 302792-000 20348 20375 200091 201367 201367 50000-15 302774-016 307603-000 307603-000 307602-000 307602-000 11897-05 11016-27 14935-01 14935-01 301298-000 301298-000 300421-000 300421-000 27808-00 27808-00 23041-00 27626-01 27626-02 27626-03 302307-001 302258-006 302247-000 302258-004 302258-002 310120-000 302258-000 302258-003 300947-026 300947-026 300947-027 300947-027 20163-102 301944-000 302058-000

6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 3560-000 3560-100 1760-100 6100-000 6100-001 4111-000 4110-002 4110-002 1760-100 0341-000 0341-000 9660-000 5180-000 5360-000 5440-000 5440-000 5450-000 6125-001 9720-000 0341-000 0341-000 0341-000 0341-000 2550-000 3560-100 3560-000 3560-100 3560-000 3560-100 1760-000 1760-101 3560-000 3560-100 3550-000 3550-000 3550-000 3550-000 3550-000 3530-000 3530-000 3530-000 3530-000 3580-001 3530-000 3530-000 6100-000 6100-001 6100-000 6100-001 5390-301 3300-000 3560-000

176

Return

Description

Part#

FIG.# Item#

22 26 26 4 4 39 39 2 2 2 2 7 6 9 14 14 17 10K 24K 20 * * * 2 3 20 23 14 10 4 * * * * 9 16 15 23 11 19 7 8 13 21 1 1 1 1 1 1 3 1 1 3 1 1 6 6 1 1 8 4 4

August 03, 2001

HMX, RMX ELECTRIC TRUCK Numerical

Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

Fitting, grease Fitting, grease Screw Washer, flat Washer, flat Pin, roll Pin, roll Pin, roll Pin, roll Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, Molykote Base, magnet Coil, field Coil Frame, magnet Spring (Red) Armature Base, bus Base, bus Insulation Clamp Cover Screw, cap Lockwasher Washer, flat Clamp Seat Seat Carrier Carrier Bushing Bushing Locknut Nut, lock Cap Spring (RED) Spring (Gold) Spring (GOLD) Washer, flat Washer, flat Lockwasher Lockwasher Screw, machine Screw, machine Pin, dowel Pin, dowel Cap, relief Cap, relief Elbow, 90½ Elbow, 90½ Screw, relief adjuster Screw, relief adjuster Base, magnet Frame, magnet Armature Tip, movable Clamp Adapter O ring O ring Coupler Coupler Seal, oil Seal, oil Breather Breather Tip, contact

August 03, 2001

Return

FIG.# Item# 0300-001 0300-001 0342-000 5180-000 5360-000 0300-001 4111-100 0300-001 0300-001 0640-000 0640-000 0640-000 5330-000 0850-001 0850-001 2550-000 10020-000 5440-000 5440-000 5450-000 5440-000 5440-000 5440-000 5440-000 5450-000 5440-000 5440-000 5440-000 5440-000 5440-000 5440-000 5440-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 5450-000 5450-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5450-000 5450-000 5450-000 5450-000 5450-000 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5450-000

* * 2 2 3 27 14 13 28 4 3 2 2 3 4 15 6 1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 25 10 26 9 12 15 12 4 10 13 23 14 16 17 17 18 9 9 30 30 19 19 29 29 1 3 5 11 16 1 11 11 8 8 12 12 20 20 8

Part#

Description

FIG.# Item#

204240 204241 11009-05 11016-27 11017-04 11017-04 11020-40 11020-41 11020-46 11020-50 11030-05 11030-05 11030-21 11039-31 11045-04 11045-04 11072-02 11073-34 11073-34 11160-09 11160-11 11160-11 11160-11 11160-11 11160-14 11160-14 11160-14 11170-06 11170-06 11205-26 11205-27 11205-29 11205-29 11205-30 11271-23 11271-23 11695-05 11695-12 11695-12 11844-02 11844-02 11854-02 11873-11 11873-11 11880-09 11880-09 11889-03 11890-09 11897-05 11936-17 11936-17 13281-02 13928-00 13928-00 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20208-00 20323-00

Tip, contact Coil, field Lockwasher Washer, shim Screw, cap Screw, cap Bearing, plain Bushing Bushing Bearing Bearing, No Seal Bearing, No Seal Bearing, ball Seal Screw, cap Screw, cap Lockwasher Pin, roll Pin, roll Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, 90× grease Fitting, grease Nut, self locking Nut, self locking Bearing Bearing Bearing, roller Bearing, roller Bearing Screw, set Screw, set Bushing Bushing, flanged Bearing, flanged Key Key Screw, cap Screw, shoulder Screw, shoulder Screw, round Screw, round Screw Pin, dowel Washer, sealing Washer Washer E clip Magnet Magnet Nut, clip Plug, gauge Washer, spacer Washer, spacer Nut, twin Nut, twin Nut, twin Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Wire, jumper Switch, brake interlock Switch, lift limit Switch, brake interlock

5450-000 5440-000 3560-100 3560-100 3560-000 3560-100 0300-001 3540-000 5160-000 0300-001 3550-000 3550-000 2550-000 2550-000 0341-000 0341-000 5440-000 3560-000 3560-100 0300-001 0300-001 3560-000 3560-100 4110-002 0300-001 4180-000 6420-101 3580-001 3580-100 4180-000 2550-000 3560-000 3560-100 4180-000 0300-001 0300-001 3300-000 4110-002 4110-002 2550-000 3300-000 3560-100 3580-001 3580-100 5310-001 5310-001 4110-002 2550-000 2550-000 3560-000 3560-100 4110-002 6100-000 6100-001 4110-002 5230-000 3560-000 3560-100 4110-002 5310-001 5310-001 5430-000 5430-100 5430-200 4110-002 3530-000 3530-000 3530-000 3530-000 5390-301 5310-001 5310-001 5310-001

7 2 10 16 16 24 5 5 5 35 3 3 10 14 1 6 * 9 8 16 6 6 17 26 23 3 3 1 1 10 12 14 25 12 * * 9 15 21 3 1 11 2 2 2 6 28 2 9 7 6 6 16 16 17 3 15 23 30 4 8 * * * 18 2 2 2 2 8 3 7 3

177

HMX, RMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

20323-00 22226-01 22226-02 23006-00 23007-00 23008-00 23019-00 23041-00 23109-00 23309-00 23309-01 23451-00 23452-01 23456-03 25189-02 25203-09 25203-10 25204-08 25204-09 25275-01 27006-00 27006-02 27626-01 27626-02 27626-03 27692-00 27692-01 27693-00 27704-04 27796-01 27796-02 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300418-000 300420-000 300420-000 300420-000 300420-000 300421-000 300421-000 300425-000 300427-000 300427-000 300431-000 300435-000 300435-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006 300947-006 300947-007 300947-007 300947-008 300947-008

Switch, lift limit Solenoid Solenoid Gear, pinion Ring Brake assembly Drum, brake Wheel load Load wheel assembly Horn Horn Resistor assembly Contactor Controller Bearing Shaft, battery Shaft, battery Roller, battery Roller, battery Fuse Shim, 0.12 in. (3.05 mm) Shim, 0.25 in. (6.35 mm) Wheel load Wheel load Wheel load Forward/rearward contactor Forward/rearward contactor Contactor Assembly, 1A Suppressor Base, plate Base, plate Pin, pivot Plate, spring Wheel Wheel Cap, hub Cap, hub Seal, felt Seal, felt Lifter, battery pack Tool, bearing installing Socket, relief valve Cam Plate Lever Clip Shoe Spring Spring, brush Spring Bearing Bearing Bearing Bearing Washer, wave Washer, wave Seal Ring, retainer Ring, retainer Plate, brush Band, head Band, head Insulator, washer Insulator, brushing Insulator, brushing Gasket Insulator, washer Washer Lockwasher Insulator, washer Bearing, ball Bearing, ball Washer, belleville Spacer, washer Bolt, torx Bolt, torx Bolt, torx Bolt, torx Ball Ball

178

Return

FIG.# Item# 5310-001 5921-000 5921-000 2550-000 2550-000 3360-000 3300-000 3550-000 3550-000 5160-000 5160-000 5435-000 5450-100 5460-000 0390-000 0390-000 0390-000 0390-000 0390-000 9660-000 0300-001 0300-001 3550-000 3550-000 3550-000 5440-000 5440-000 5450-000 5440-000 3560-000 3560-100 3560-100 3560-100 3560-000 3560-100 3560-000 3560-100 3560-000 3560-100 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-101 1760-000 1760-000 1760-101 1760-101 1760-000 1760-101 1760-000 1760-000 1760-101 1760-000 1760-000 1760-101 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001

7 1 1 4 13 1 2 1 * 4 4 9 1 1 2 4 4 3 3 9 10 10 1 1 1 * * * 28 1 1 5 14 13 21 10 9 3 3 2 3 4 2 3 4 5 7 6 4 5 6 12 7 14 7 8 14 11 13 5 9 10 5 6 18 7 8 9 10 19 23 25 20 21 25 25 15 15 27 27

Part#

Description

300947-009 300947-009 300947-010 300947-011 300947-012 300947-012 300947-014 300947-014 300947-015 300947-015 300947-016 300947-016 300947-018 300947-019 300947-019 300947-020 300947-020 300947-021 300947-021 300947-023 300947-023 300947-024 300947-024 300947-026 300947-026 300947-027 300947-027 300947-028 300947-028 300947-030 300947-030 300947-031 300947-031 300947-042 300947-042 300947-065 300947-066 301280-001 301280-005 301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301301-000 301327-000 301327-001 301327-002 301327-003 301327-005 301327-006 301327-007 301327-008 301327-010 301327-011 301327-012 301327-013 301327-014 301445-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301606-000 301607-000 301621-000 301621-000 301626-000 301627-000 301633-006 301633-007 301652-016 301652-016 301652-016

Washer Washer Filter Cover, suction Screw, cap Screw, cap Valve, cartridge check Valve, cartridge check Valve, NC solenoid Valve, NC solenoid Valve, NC solenoid Valve, NC solenoid Tube Tube, return Tube, return Plug Plug Valve, flow control Valve, flow control Screw, self tapping Screw, self tapping Cable assembly Cable assembly Wire assembly Wire assembly Wire assembly Wire assembly Screw, self tapping Screw, self tapping Pump assembly Pump assembly Connector, spade wire Connector, spade wire Reservoir assembly Reservoir assembly Endhead Endhead Fan Plate, brush Frame, caster Axle, caster Axle, caster Washer, spacer Washer, spacer Spring, inner Spring, outer Frame, wheel Holder, brush Screw, CE clamp Cover, brush Shield, end Brush Spring Terminal, screw brush Holder, screw brush Shim, washer Armature Shield, end Screw, clamp Seal, shaft Battery discharge indicator/hourmeter Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube Loctite spray can, N primer Loctite, gasket eliminator Link, upper Link, upper Body, cylinder Link, lower Spring Spring Gear, idler Gear, drive Transmission assembly Transmission assembly Screw, cap Screw, socket head Screw, socket head

FIG.# Item# 6100-000 6100-001 6100-001 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-001 6100-000 1760-101 1760-101 3560-100 3560-000 3560-100 3560-000 3560-100 3560-100 3560-100 3560-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 5230-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 0300-001 0300-001 6420-001 0300-001 6100-000 6100-001 2550-000 2550-000 2550-000 2550-000 0300-001 4110-002 4180-000

14 14 21 13 23 23 4 4 2 2 2 2 22 26 26 32 32 39 39 37 37 34 34 6 6 1 1 17 17 24 24 36 36 18 18 10 10 12 6 4 5 18 11 19 12 13 22 12 1 2 3 13 14 15 16 22 24 26 27 28 5 5 1 7 * * * 29 7 2 24 28 28 11 16 * * 22 12 4

August 03, 2001

HMX, RMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301652-016 301652-025 301652-030 301653-020 301654-012 301654-012 301665-000 301692-000 301700-010 301717-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301723-000 301724-000 301724-000 301730-001 301736-000 301736-001 301736-002 301737-000 301740-001 301740-001 301741-000 301742-000 301747-000 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301778-000 301778-000 301779-000 301780-000 301781-000 301781-000 301784-000 301788-000 301789-000 301792-000 301792-001 301792-002 301798-000 301802-000 301811-001 301821-000 301821-001 301821-002 301821-003 301821-003 301821-004 301821-004 301821-005 301821-005 301821-006 301821-006 301821-007 301821-007 301821-008 301821-008 301822-000 301822-001 301822-002 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016

Screw Screw, cap Screw, locking Plug, drain/fill pipe Nut, flanged Nut, flanged Gear, idler Platform Screw Housing, switch Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Cover Bracket, switch Bracket, switch Pin, axle Switchbar, lift Switchbar, lower Switchbar, high speed Switchbar, horn Screw, cap Screw, set Kit, contactor tip Bar, torsion Isolator Pivot Pivet, handle Linkage, brake Pin Baffle Spring Stem, handle Washer Bushing Pin Pin Pin Pin, threaded Shaft, cam Block Block Hose Retainer, spring Spring, suspension Load backrest Load backrest Load backrest Rod, push Latch Filler Pump Motor Assembly Armature Housing, field coil Cover, drive end Cover, drive end Bearing, drive end Bearing, drive end Bearing, commutator end Bearing, commutator end End, commutator End, commutator Bolt, through Bolt, through Cover, end Cover, end Pump Motor Assembly Armature Housing, field coil Screw Screw Screw Screw Screw Screw Screw Screw

5430-200 0340-000 0340-000 2550-000 2550-000 3300-000 2550-000 0340-000 9660-000 4111-000 4111-100 0640-000 4111-000 4111-000 4111-000 4111-000 4111-100 4111-000 4111-100 0300-001 0641-000 0641-000 0641-000 0641-000 0300-001 4110-002 5440-000 3540-000 0300-001 3540-000 4110-002 3300-000 4110-002 4110-002 4110-002 4110-002 4111-000 4111-000 4111-000 4111-100 4111-100 0640-000 0640-000 4111-000 4111-100 6125-001 3540-000 3540-000 9730-000 9730-000 9730-000 3300-000 0340-000 0340-000 1750-000 1750-000 1750-000 1750-000 1750-100 1750-000 1750-100 1750-000 1750-100 1750-000 1750-100 1750-000 1750-100 1750-000 1750-100 1750-100 1750-100 1750-100 0840-000 5330-000 5510-000 9660-100 5430-000 5430-100 5430-100 5430-100

301826-016 301826-016 301826-016 301826-016 301826-030 301827-020 301830-000 301831-000 301831-001 301835-000 301844-000 301851-000 301860-000 301868-001 301875-000 301880-000 301881-000 301882-000 301885-000 301887-000 301889-000 301890-000 301890-001 301890-002 301914-000 301914-000 301917-000 301917-000 301917-000 301920-000 301921-012 301921-012 301921-012 301922-014 301922-020 301922-020 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-035 301954-025 301954-025 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-016 301955-030 301956-035 301957-100 301958-110 301960-004 301960-004 301960-004 301960-004 301960-006 301960-006 301960-008

Screw Screw Screw, cap Screw, cap Screw Screw, thread form Caster Assembly Pad, foot Pad, foot Bolt, shoulder Console Housing, switch Anchor, spring Fork, wheel Bar, ride Cover Bracket, switch Plate Pin, brake pivot Gear, pinion Breaker Breaker Breaker Breaker Kit, Seal Kit, Seal Spring Spring, return Spring, return Spring Screw, flat locking Screw, flat head Screw, flat head Screw, socket flat head Screw Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat head Yoke assembly Retainer Seal, large felt Seal, small felt Bearing, handle Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, cap Screw Screw Screw, socket head Screw, socket head Screw, socket Screw, socket Screw, socket head Screw, socket head Screw, Cap Screw, socket head Screw, socket lock Screw, socket Screw, socket head Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut

5430-200 5435-000 5460-100 5460-201 9660-000 0340-000 3560-000 0340-000 0340-000 6125-001 0340-000 0641-000 3300-000 0300-001 0641-000 0641-000 0641-000 0340-000 4110-002 2550-000 5910-000 5911-000 5911-000 5911-000 6420-001 6420-101 0641-000 5160-000 5510-000 3300-000 0641-000 4111-000 4111-100 5435-000 4110-002 4111-000 4110-002 4110-002 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 0341-000 5192-100 5192-200 5390-100 5390-301 5430-200 5435-000 5435-000 5460-000 9660-000 0341-000 3300-000 5430-000 5360-000 3300-000 4110-002 4111-000 4111-100 5160-000 0300-001 0641-000 3300-000 0300-001 0340-000 4180-000 3540-000 0300-001 3540-000 3540-000 0641-000 4111-000 4111-100 9660-000 3300-000 9660-000 0340-000

August 03, 2001

Return

7 17 7 8 5 19 11 2 5 15 15 7 13 18 8 5 5 2 2 15 4 5 13 12 34 14 K 6 3 3 13 15 7 4 20 22 17 12 14 10 18 8 6 10 17 8 11 10 1 1 1 16 6 15 * 3 5 1 1 2 2 4 4 6 6 7 7 8 8 * 3 5 2 3 12 4 6 5 8 *

5 10 2 2 4 11 * 1 13 9 10 8 6 17 10 1 11 9 27 4 1 1 1 1 K K 3 2 1 18 2 1 1 4 16 9 23K 9K 16 4 14 11 13 8 4 * * 1 2 8 2 8 2 2 2 7 14 2 17 5 11 11 3 2 9 5 30 14 7 7 9 4 13 6 3 3 * 3 * 12

179

HMX, RMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-016 301960-020 301961-010 301961-010 301964-032 301964-032 301965-026 301965-026 301996-000 301996-002 302016-000 302023-000 302036-000 302057-000 302058-000 302060-000 302061-000 302065-000 302069-000 302080-000 302080-000 302092-000 302096-008 302096-008 302110-000 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302287-000 302287-000 302287-000 302290-000 302307-001 302308-000 302341-000 302343-000 302346-000 302348-000 302350-000 302351-000 302352-000 302354-000 302359-000 302360-000 302361-000 302362-000 302363-000 302363-000 302364-000 302367-012 302402-000 302406-020 302515-000 302516-000 302517-000 302518-000 302572-000 302623-000 302761-000 302765-000

Nut Nut Nut Nut Nut Nut Nut Nut, hex Nut Nut, hex Nut Nut, hex Screw, shoulder Screw, shoulder Pin, roll Pin, roll Pin, roll Pin, roll Pin Pin, wheel fork pivot Switch, key Harness, head Spacer Isolator, front Yoke, caster Plate, latch Bracket, harness Manual, RMX/HMX Service Bumper, door Clamp, cable Clamp, cable Extra Keys only Washer Washer Drive Motor Assembly Switch, horn Switch, lift Switch, lower Pocket, manual Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Guard, string Guard, string Guard, string Bumper Wheel load Drive Motor Assembly Panel Harness, rider bar Drive Motor Assembly Bar, bus Bar, bus Bar, bus Bar, bus Bracket, switch Head, drive end Armature Kit, field coil Brush Kit, lead assembly Kit, lead assembly Head, commutator end Screw Decal, DO NOT STEAM CLEAN Screw, socket flat head Terminal, crossover and Nut Stator Stator Pin, groove Load wheel assembly Guide, round Shield

0641-000 4180-000 5430-000 5430-100 5430-200 5435-000 5435-000 3540-000 5180-000 3540-000 9720-000 3540-000 4111-000 4111-100 0640-000 4111-100 4111-000 4111-100 0300-001 0300-001 5310-001 5390-000 0300-001 0340-000 3560-000 0340-000 4180-000 0850-001 0340-000 4111-000 4111-100 5310-001 4110-002 4110-002 1760-000 5160-000 5510-000 5510-000 0340-000 5290-000 9660-100 9660-100 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 3550-000 3550-000 3550-000 4110-002 3550-000 1760-100 5435-000 5390-301 1760-100 5430-000 5430-000 5430-000 5430-000 5435-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-101 1760-000 5521-000 5435-000 6125-001 1760-100 1760-100 1760-100 1760-100 4110-002 3550-000 9720-000 9720-000

302765-001 302765-002 302765-003 302766-000 302766-001 302766-002 302766-003 302768-000 302768-001 302769-000 302769-001 302770-080 302773-012 302774-016 302777-000 302792-000 302792-000 302792-000 302831-000 302839-020 302862-000 302863-000 302864-000 302872-002 302873-001 302940-000 302940-000 302941-000 302941-000 303009-025 303009-025 303546-000 303624-000 303701-000 303702-004 303703-050 303724-000 303724-001 303724-002 303724-003 303724-004 303724-005 303724-006 303724-007 303724-008 303724-009 303724-010 303724-011 303797-000 303797-000 303798-000 303798-000 303958-000 303958-001 304011-000 304011-001 304019-000 304297-000 304297-001 304345-000 304348-000 304348-000 304349-000 304349-000 304597-000 304764-001 304821-000 304822-000 304824-000 304855-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000 304885-000 304886-000

Shield Shield Shield Latch Latch Latch Latch Backrest Backrest Load backrest Load backrest Screw, flat head Nut Washer, flat plastic Spring Washer, brass flat Washer, brass flat Washer, brass flat Coupler Screw, flat head locking Grip, fixed Grip, twist Guard Knob assembly Knob assembly Coil Coil Coil Coil Screw, socket head Screw, socket head Controller Tire, Crowned Urethane Grip Fastener, ratchet Screw, flat head Door, right Door, left Door, right Door, left Door, right Door, left Door, right Door, left Door, right Door, left Door, right Door, left Pump and motor assembly Pump and motor assembly Pump and motor assembly Pump and motor assembly Kit Kit Relay Relay Reverser assembly, 2 wires Contactor Contactor Caster Assembly, spring Loaded Nut, slotted Nut, slotted Bearing, thrust Bearing, thrust Decal, NO RIDING Standoff Bushing, iron Bushing, iron Fork, wheel Spacer Pin, lower link Pin, lower link Pin, axle Pin, axle Pin Pin Pin, lower link Pin, lower link Pin Pin

9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 0341-000 0341-000 9660-000 4111-100 4111-100 4111-100 4111-100 4111-100 4111-100 4111-100 6100-000 6100-001 6100-000 6100-001 2550-000 3300-000 5460-000 3530-000 9720-000 9720-000 9720-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 6100-000 6100-001 6100-000 6100-001 6125-001 6125-001 5521-000 5521-000 0840-000 5192-100 5192-200 3560-100 3560-000 3560-100 3560-000 3560-100 0850-001 0342-000 0300-001 0300-001 0300-001 4110-002 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001

180

Return

7 8 4 7 * * * 9 4 1 5 12 7 7 1 20 6 6 19 32 1 1 8 3 4 5 6 * 16 4 4 * 10K 24K * 1 2 3 8 1 10 7 3 1 1 1 1 1 4 4 4 2 1 * 3 5 * 11 12 13 16 1 13 10 1 3 2 3 8 * 5 4 4 11 17 17 11 * 10 8

13 8 13 6 14 6 14 2 2 * * 3 12 4 7 * * * 16 9 13 19 8 12 21 3 3 3 3 6 10 1 2 11 9 1 1 6 1 6 1 6 1 6 1 6 1 6 * * * * 1 1 1 1 1 1 1 * 8 7 2 2 10 4 4 18 17 19 21 21 15 15 19 19 25 25 12 12

August 03, 2001

HMX, RMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

304887-000 304888-000 304909-000 304910-000 304973-000 304976-000 304977-000 305036-000 305036-000 305036-001 305036-001 305036-002 305036-002 305036-003 305036-003 305036-004 305036-004 305036-005 305036-005 305036-005 305036-005 305036-005 305036-005 305036-006 305036-006 305036-007 305036-007 305036-008 305036-008 305036-009 305036-009 305036-010 305036-010 305036-011 305036-011 305036-011 305036-011 305036-011 305036-011 305036-018 305036-018 305036-019 305036-019 305036-020 305036-020 305036-021 305036-021 305036-022 305036-022 305036-022 305036-022 305036-023 305036-023 305036-024 305036-024 305097-000 305282-000 305282-001 305493-000 305507-000 305564-000 305878-001 305880-000 305955-000 305969-000 305974-000 305974-001 305974-002 305974-003 305974-007 305974-008 305974-013 305974-014 305975-002 305975-003 305975-006 305975-007 305982-000 305990-000 306001-000

Pin Pin Pin Pin Contactor Module, control Harness, main Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Adapter Battery discharge indicator Battery discharge indicator Switch, disconnect Decal, NO STEP Pin, brake pivot Controller Motor assembly, drive Decal, WARNING Bar, bus Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Kit, EE cover band Reverser assembly, 3 wires Cover, suction

0300-001 0300-001 0300-001 0300-001 5192-100 5360-000 5390-100 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 6125-001 5230-000 5230-000 5310-001 0850-001 4110-002 5460-100 1760-101 0850-001 5430-100 5430-100 5430-100 5430-100 5430-100 5430-200 5430-200 5430-200 5430-200 5430-100 5430-100 5430-200 5430-200 1760-101 0840-000 6100-000

306012-000 306051-000 306051-001 306054-000 306059-000 306060-000 306061-000 306062-000 306100-000 306101-000 306239-000 306415-000 306416-000 306557-000 306578-000 306639-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306777-003 306848-000 307053-000 307055-000 307109-000 307110-001 307110-002 307110-003 307195-000 307207-000 307289-000 307289-000 307444-000 307531-000 307566-000 307567-000 307571-000 307602-000 307602-000 307603-000 307603-000 307644-000 307943-000 307943-000 308202-000 308203-000 308439-000 308493-000 308506-000 308518-000 308571-000 308571-000 309871-000 310110-000 310110-000 310120-000 310328-000 310698-000 310699-000 311401-000 311402-000 311403-000 311424-000 311427-000 311428-000 311429-000 42223-02 49354-02 49367-00 49367-01 49506-02 49506-02 49506-03 49506-03 49506-03 49506-03 49607-00 49656-01

Clamp Display, BDI/Hourmeter lift interrupt Display, BDI/Hourmeter lift interrupt Harness, wire Hose Filter Adapter Clamp, hose Decal, HMX Decal, RMX Door Kit, handset Cable, handset Guard, splash Bar, bus EE Bar, bus E Seal Endhead, drive Armature Kit, field coil Brush Endhead, commutator Controller Bar, bus Block, driver Mount, heater Switch, toggle Load wheel assembly Load wheel assembly Load wheel assembly Harness Bracket Kit, switch Kit, switch Bushing Body, cylinder Harness Strap, static Bracket Washer, Nylon shoulder Washer, Nylon shoulder Washer, Nylon Washer, Nylon Potentiometer bracket assembly Set, spring and brush Set, spring and brush Solenoid Solenoid Kit, pin Manual, RMX/HMX Master Parts Kit, precharge resistor Kit, switch Box, EE Box, EE Roller Rod, cylinder Rod, cylinder Wheel, roller Plate, skid Cylinder assembly Cylinder assembly Bracket, switch Switch, reed Decal, WARNING COAST Control, coast Harness, main Harness, stem Harness Heater Switch, pressure Relay Relay Heater Heater Heater Heater Heater Heater Plug, diode Adapter

August 03, 2001

Return

26 26 33 33 1 1 3 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 5 4 4 5 8 27 1 1 1 11 13 16 15 14 15 13 14 16 2 4 1 11 K 1 13

FIG.# Item# 6100-000 5230-000 5230-000 5230-000 6100-000 6100-000 6100-000 6100-000 0850-001 0850-001 0340-000 10010-000 10010-000 0342-000 5430-100 5430-100 1760-101 1760-101 1760-101 1760-101 1760-101 1760-101 5460-201 5430-200 9660-000 9660-000 5310-001 3550-000 3550-000 3550-000 9660-000 9660-000 5510-000 5510-000 0640-000 6420-101 5390-100 5180-000 0341-000 0341-000 0341-000 0341-000 0341-000 5330-000 1750-000 1750-100 5921-000 5921-000 4110-002 0850-001 5430-200 5510-000 0341-000 0341-000 0300-001 6420-001 6420-101 3580-001 3580-100 6420-001 6420-101 4110-002 5310-001 0850-001 4110-002 5390-301 5390-301 5390-301 9660-000 6125-001 5521-000 5521-000 9660-100 9660-100 9660-000 9660-100 9660-100 9660-100 5390-301 6125-001

41 1 1 2 40 21 42 22 11 9 4 1 2 1 10 10 16 15 11 2 4 9 1 10 3 6 1 * * * 8 10 4 4 5 2 4 3 * * * * * 1 9 9 1 1 K * 18 4 3 5 36 4 5 3 3 1 1 29 9 5 3 1 6 7 7 6 1 1 6 9 1 1 6 9 4 3

181

HMX, RMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

49656-01 49670-00 49709-10 49771-01 49771-02 49771-09 49771-09 49771-09 49771-09 49831-00 49852-01 49854-01 49854-03 49854-04 49854-08 49856-11 49856-11 49856-11 49856-110 49856-110 49856-15 49856-15 49856-15 49856-15 49856-15 49856-66 49856-66 49856-66 49910-01 49910-01 49910-01 49910-01 49910-01 49910-01 49910-01 49929-01 49929-03 49929-10 50000-15 50001-07 50001-09 50001-11 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 50003-02 50004-03 50022-01 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00

Adapter Lubricant, lift truck Clamp Tab, male Fitting, male tab wire Fitting, wire Tab wire, male Tab wire, male Tab wire, male Thermostat Connector, tip Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Cable Cable Cable Cable, Positive Cable, Negative Cable Cable Cable Cable Cable Cable Cable Cable Bearing, seal Bearing, seal Bearing, seal Bearing, seal Bearing, seal Bearing, ball Bearing, ball Bushing, iron Bushing, iron Bushing Washer, flat Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Screw Screw Screw, cap Screw, cap Screw Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Sleeve Sleeve Sleeve Sleeve Sleeve Sleeve

182

Return

FIG.# Item# 6125-001 10020-000 4180-000 5440-000 5310-001 9660-000 9660-100 9660-100 9660-100 9660-100 5190-000 5190-000 5190-000 5190-000 5190-000 5430-000 5430-200 5430-200 5190-000 5190-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-100 5430-200 3550-000 3550-000 3550-000 3550-000 3550-000 3560-000 3560-100 0300-001 0300-001 3560-100 6125-001 9660-000 0342-000 5430-000 5430-100 5435-000 5435-000 5435-000 5435-000 5435-000 5435-000 5180-000 5440-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5430-000 5430-000 5430-100 5430-100 5430-200 5430-200

Part#

Description

FIG.# Item#

7 5 5 * * * 2 5 8 3 2 1 1 1 1 2 2 4 3 4 3 9 10 17 18 8 17 17 2 2 2 2 2 12 20 31 18 15 10 * 3 1 1 * * * 7 11 6 1 * 7 7 7 7 7 7 7 7 5 19 6 12 6 12

August 03, 2001

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600

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Front

Quality Parts

RMX/HMX Electric Low Lift Pallet Truck Effective Serial Number 32007001 - UP

HMX

RMX

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 302064-010

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Date: February 25, 2002

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Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover will approve such changes requested as we can properly evaluate and rerated as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

All parts of any such industrial truck requiring replacement shall be replaced only by parts of equivalent as to safety with those used in the original design.

EXPLANATION OF SERIAL NUMBER

HMX 65 2 9 265 001

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover cannot accept responsibility for parts returned without authorization. If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

February 04, 2002

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BT Prime-Mover, Inc.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (6500lb) Model (HMX)

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine orattachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA

Not Available

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A. Right Side B. Rear C. Left Side D. Forward

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------20037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

89/180 95/198 108/226 111/240 119/258

February 04, 2002

Quality Parts

0840

6125

5160

0640

5510 MACHINE EQUIPPED WITH COAST FEATURE. MOVE HANDLE FULLY UP OR DOWN TO APPLY BRAKE. 302523-000

9660

5330

6420

6100

0850

4111 1750

3550 4110 0390

5190

3580

4180 4111 4110

5910

5911

0340 0341 0300 0342

4180 0340

0641

3550 5521

0390

5180 3540 0341 0342

0300

3300 3360

1760

2550

3560

3530

February 22, 2002

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BT Prime-Mover, Inc.

Quality Parts

5440

9730 5450

9720 5360

5450 5390-000

5310 5390-100 5390-200

5230 5290 0

1/2

1 8

5921

5430-000 5430-100 5390-000 5390-300

5460

5430-200

10010

10020 4

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BT Prime-Mover, Inc.

February 22, 2002

Index Quality Parts

0000 Chassis 0300-001 Frame / Chassis Serial Number 29249001 - UP ................................................................................. 11 0340-001 Inspection covers (Shields & guards) .................................................................................................. 15 0341-000 Inspection covers (“EE” electrical box) ................................................................................................ 17 0342-000 Inspection covers (Splash guard) ........................................................................................................ 19 0390-000 Battery compartment parts .................................................................................................................. 21 0640-000 Drivers controls (Speed & direction) .................................................................................................... 23 0641-000 Drivers controls (Hand rail) .................................................................................................................. 25 0840-000 Driver protection (Reverser) ................................................................................................................ 27 0850-002 Signs, warnings Serial Number 31136001 - UP .................................................................................. 29

1000 Motors 1750-000 Pump motor (12 Volt) Serial Number 241341 - UP ............................................................................. 33 1750-101 24 Volt Pump motor Serial number 32007001 - UP ............................................................................ 35 1760-000 Drive motor (12 Volt) Serial Number 241341 - UP .............................................................................. 37 1760-102 Drive motor (24 Volt) Serial Number 2717100X - UP .......................................................................... 39

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit................................................................................................................... 43

3000 Brake / Wheel System 3300-000 Parking brake system .......................................................................................................................... 47 3360-000 Brake drum/disc assembly .................................................................................................................. 49 3530-000 Drive wheel.......................................................................................................................................... 51 3540-000 Support / swivel wheel......................................................................................................................... 53 3550-000 Load wheels ........................................................................................................................................ 55 3560-000 Caster wheel........................................................................................................................................ 57 3560-100 Caster wheel, spring Loaded ............................................................................................................... 59 3580-001 Guide wheels Serial Number 29249001 - UP...................................................................................... 61 3580-100 Glide entry Serial Number 29249001 - UP .......................................................................................... 63

4000 Steering System 4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP ......................................................... 67 4111-000 Steering arm / wheel (Head)................................................................................................................ 69 4111-100 Steering arm / wheel (Walk along knob control head assembly)......................................................... 71 4180-000 Steering / radial bearing ...................................................................................................................... 73

January 25, 2002

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BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5160-000 Horn ..................................................................................................................................................... 77 5180-000 Static strap ........................................................................................................................................... 79 5190-000 Battery connector................................................................................................................................. 81 5192-100 300 Amp system line contactor............................................................................................................ 83 5192-200 200/300 Amp system “EE” line contactor ............................................................................................ 85 5230-000 Voltage / battery indicator .................................................................................................................... 87 5290-000 Hourmeter / speedometer .................................................................................................................... 89 5310-001 Start / stop switch Serial Number 31136001 - UP ............................................................................... 91 5330-000 Speed controls ..................................................................................................................................... 93 5360-000 Electrical modules (12 Volt ) ................................................................................................................ 95 5390-000 Control cables / harness (Handle head) .............................................................................................. 97 5390-100 Control cables / harness (12 Volt RMX) .............................................................................................. 99 5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP........................ 101 5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP........................ 103 5430-000 Motor cables, resistors (12 Volt RMX) ............................................................................................... 105 5430-100 Motor cables, resistors (24 Volt, 300 Amp system) ........................................................................... 107 5430-200 Motor cables, resistors (24 Volt, 400 Amp system) ........................................................................... 109 5435-000 Contactor panel (12 Volt, RMX ) ........................................................................................................ 111 5440-000 Direction contactors ........................................................................................................................... 113 5450-000 Speed contactors 24 Volt (1A) ........................................................................................................... 115 5450-100 Speed contactors (Field weakening) ................................................................................................. 117 5460-000 Transistor panel (12 Volt) .................................................................................................................. 119 5460-100 Transistor panel (24 Volt, 300 Amp system)...................................................................................... 121 5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ..................................... 123 5510-000 Micro switches ................................................................................................................................... 125 5521-000 Relay.................................................................................................................................................. 127 5910-000 Control circuit breaker........................................................................................................................ 129 5911-000 Power circuit breaker ......................................................................................................................... 131 5921-000 Solenoid ............................................................................................................................................. 133

6000 Hydraulic System 6100-002 Hydraulic pump, 12 Volt Serial number 241341 - UP ........................................................................ 137 6100-100 6500 lbs (2948 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP ..................................... 139 6100-200 8000 lbs (3628 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP ..................................... 141 6125-002 Hoses, pipes, connections, mounting points Serial number 32007001 -UP ...................................... 143 6420-001 Lift cylinder Serial Number 29248001 - UP ....................................................................................... 145 6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP ....................................................... 147

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BT Prime-Mover, Inc.

January 25, 2002

Quality Parts

7000 Operating Function - Lifting Device

8000 Peripheral / Installation Equipment

11000 Alphabetical/Numerical Index Alphabetical Index ............................................................................................................................................. 171 Numerical Index ................................................................................................................................................. 176

January 25, 2002

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BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

0000 Chassis 0000 Chassis

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BT Prime-Mover, Inc.

Quality Parts

0300-001 0300-001

Serial Number 29249001 - UP Note: When ordering Pull Rods 84 inches and longer ALWAYS state Model and Serial Number. 9 11 10 5 6

7 13

2 8 4

8 1

6 12,32

19 4

6 29

33 4

24 23

3 30

27 22

21 20 18

27,34 16 15 36

28 6

28,34

4,31

25 4 26

HMX-50 does not have Cold Storage ITEM # PART # 1 2 3 4 5 6 7 * *

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-----------------301954-060 301747-000 304821-000 11020-40 11160-11 301604-001 20166 11271-23

# FOR ASSY.

NAME Frame, carrier (State Model & Serial Number) Screw, socket head HMX Isolator Bushing, iron Bearing, plain Fitting, grease Link, upper Fitting, grease Screw, set

BT Prime-Mover, Inc.

1 2 2 12 2 16 1 1 1

UNITS HMX

July 31, 2001

Quality Parts

0300-001

0300-001 Frame / Chassis Serial Number 29249001 - UP ITEM # PART # 8 9 10 10 11 12 12 13 14 15 15 15 16 17 17 18 18 19 19 19 20 21 21 22 23 24 25 25 26 26 27 28 29 * * 30 31 32 33 33 34 35 36

NAME

UNITS

302036-000 Spacer 2 301956-035 Screw, cap 8 27006-00 Shim, 0.12 in. (3.05 mm) As Req'd. 0.12 in. 0.25 in. 27006-02 Shim, 0.25 in. (6.35 mm) As Req'd. ------------------- Frame, carrier (State Model & Serial Number) 1 304885-000 Pin 3 304886-000 Pin (Cold Storage) 3 Cold Storage 28238 Pin, roll (6 mm X 60 mm) 1 ------------------- Frame, lift (State Model & Serial Number) 1 301730-001 Pin, axle (HMX-50 ONLY) 2 HMX-50 304874-000 Pin, axle 2 Cold Storage 304880-000 Pin, axle (Cold Storage) 2 11160-09 Fitting, grease 2 HMX-50 301868-001 Fork, wheel (HMX-50 ONLY) 2 304824-000 Fork, wheel 2 HMX-50 49929-03 Bushing, iron (HMX-50 ONLY) 4 304822-000 Bushing, iron 12 301996-000 Pin (HMX-50 ONLY) 2 HMX-50 304881-000 Pin 2 Cold Storage 304882-000 Pin (Cold Storage) 2 See Chart Rod, pull 2 304871-000 Pin, lower link 2 Cold Storage 304872-000 Pin, lower link (Cold Storage) 2 301652-016 Screw, cap 3 11160-14 Fitting, grease 8 301607-000 Link, lower 4 304883-000 Pin, lower link 2 304884-000 Pin, lower link (Cold Storage) 2 Cold Storage 304887-000 Pin 2 Cold Storage 304888-000 Pin (Cold Storage) 2 20686 Pin, roll (6 mm X 45 mm) 4 29833 Pin, roll (6 mm X 50 mm) 6 301604-000 Link, upper 1 20166 Fitting, grease 1 11271-23 Screw, set 1 301955-016 Screw, socket lock 2 HMX-50 49929-01 Bushing, iron (HMX-50 ONLY) 4 HMX-50 301996-002 Pin, wheel fork pivot (HMX-50 ONLY) 2 304909-000 Pin 1 Cold Storage 304910-000 Pin (Cold Storage) 1 HMX-50 301740-001 Screw, cap (HMX-50 ONLY) 6 11020-50 Bearing 2 309871-000 Roller 2

July 31, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

Quality Parts

0300-001

PULL RODS AND FRAME ASSEMBLY

FORK WIDTH

8.1 in. x 31¾ in. 13.3 in. x 31¾ in. [205.7 mm x 806.4 mm] [337.8 mm x 806.4 mm] Battery Box Battery Box PULL ROD PULL ROD

FORK LENGTH

ITEM # 20

22 in. [558.8 mm] 1150 mm [45.27 in.]

305036-010

305036-004

22 in. [558.8 mm]

36 in. [914.4 mm]

305036-006

305036-000

22 in. [558.8 mm]

42 in. [1066.8 mm]

305036-007

305036-001

22 in. [558.8 mm]

48 in. [1219.2 mm]

305036-008

305036-002

22 in. [558.8 mm]

60 in. [1524 mm]

305036-018

305036-020

22 in. [558.8 mm]

72 in. [1828.8 mm]

305036-019

305036-021

22 in. [558.8 mm]

84 in. [2133.6 mm]

305036-023

305036-024

23 in. [558.8 mm]

96 in. [2438.4 mm]

305036-009

305036-003

27 in. [685.8 mm] 1150 mm [45.27 in.]

305036-010

305036-004

27 in. [685.8 mm]

36 in. [914.4 mm]

305036-006

305036-000

27 in. [685.8 mm]

42 in. [1066.8 mm]

305036-007

305036-001

27 in. [685.8 mm]

48 in. [1219.2 mm]

305036-008

305036-002

27 in. [685.8 mm]

60 in. [1524 mm]

305036-018

305036-020

27 in. [685.8 mm]

72 in. [1828.8 mm]

305036-019

305036-021

27 in. [685.8 mm]

84 in. [2133.6 mm]

305036-023

305036-024

28 in. [685.8 mm]

96 in. [2438.4 mm]

305036-009

305036-003

84 in. [2133.6 mm]

305036-011

305036-005

23 in. [584.2 mm] 89.75 in. 2280 mm]

Not Available

305036-022

23 in. [584.2 mm]

93 in. [2362.2 mm]

305036-011

305036-005

23 in. [584.2 mm]

96 in. [2438.4 mm]

305036-011

305036-005

28 in. [711.2 mm]

84 in. [2133.6 mm]

305036-011

305036-005

28 in. [711.2 mm]

89.75 in. 2280 mm]

Not Available

305036-022

28 in. [711.2 mm]

93 in. [2362.2 mm]

305036-011

305036-005

28 in. [711.2 mm]

96 in. [2438.4 mm]

305036-011

305036-005

Extended Nose 23 in. [584.2 mm]

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BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

0300-001

HMX 50 PULL RODS AND FRAME ASSEMBLY ONLY

FORK WIDTH

FORK LENGTH

13.3 in. x 31¾ in. [337.8 mm x 806.4 mm] Battery Box PULL ROD ITEM # 20

July 31, 2001

Return

26 in. [660.4 mm]

48 in. [1219.2 mm]

305036-022

27 in. [685.8 mm]

48 in. [1219.2 mm]

305036-022

BT Prime-Mover, Inc.

Quality Parts

0340-001 0340-001

9 8

6 12

17 1 2 3

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BT Prime-Mover, Inc.

February 04, 2002

Quality Parts

0340-001

0340-001 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

301831-000 301692-000 302057-000 311928-000 302060-000 311889-000 301652-030 302153-000 301882-000 301844-000 301827-020 301960-008 301831-001 301955-016 301811-001 302069-000 301652-025

February 04, 2002

Return

NAME

# FOR ASSY.

Pad, foot Platform Isolator, front Door Plate, latch Latch Screw, locking Pocket, manual Plate Console Screw, thread form Nut Pad, foot Screw, socket Filler Bumper, door Screw, cap

1 1 2 1 1 1 2 1 1 1 2 2 1 2 or 4 1 2 4

BT Prime-Mover, Inc.

UNITS

Quality Parts

0341-000 0341-000

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

0341-000

0341-000 Inspection covers (“EE” electrical box) ITEM # PART # 1 * * * 2 3 4 5 6 * * * *

11045-04 307602-000 307603-000 302792-000 301951-016 308571-000 301951-010 308571-000 11045-04 307571-000 307602-000 307603-000 302792-000

July 31, 2001

Return

# FOR ASSY.

NAME Screw, cap Washer, Nylon shoulder Washer, Nylon Washer, brass flat Screw, cap Box, “EE” Screw, cap Box, “EE” Screw, cap Bracket Washer, Nylon shoulder Washer, Nylon Washer, brass flat

BT Prime-Mover, Inc.

2 2 2 2 4 1 4 1 2 1 2 2 2

UNITS

“EE” “EE”

Quality Parts

0342-000 0342-000 3

Return

BT Prime-Mover, Inc.

April 1997

Quality Parts

0342-000

0342-000 Inspection covers (Splash guard) ITEM # PART # 1 2 3 4

April 1997

Return

306557-000 20259 50001-09 304764-001

# FOR ASSY.

NAME Guard, splash Screw Lockwasher Standoff

BT Prime-Mover, Inc.

UNITS

1 3 3 3

Quality Parts

0390-000 0390-000

NOT AVAILABLE FOR HMX-50 TRUCKS

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BT Prime-Mover, Inc.

August 18, 1999

Quality Parts

0390-000

0390-000 Battery compartment parts

8.1 In. [205.7 mm] Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

UNITS

1 8 4 4 1 1 1

13.3 In. [337.8 mm] Battery Compartment ITEM # PART # 1 2 3 4 5 6 7

# FOR ASSY.

NAME

UNITS

1 8 4 4 1 1 1

Battery Compartment Doors 8.1 inch Right (1)

8.1 inch Left (6)

13.3 inch Right (1)

13.3 inch Left (6)

No load backrest

303724-002

303724-003

303724-000

303724-001

Tilting load backrest

303724-006

303724-007

303724-004

303724-005

Removable load backrest

303724-010

303724-011

303724-008

303724-009

August 18, 1999

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BT Prime-Mover, Inc.

Quality Parts

0640-000 0640-000

1 2

4 5 7 1

Return

BT Prime-Mover, Inc.

August 11, 1997

Quality Parts

0640-000

0640-000 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0641-000 0641-000

2 1

4 5 3

8 11

9 10

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

0641-000

0641-000 Drivers controls (Hand rail) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 301875-000 301881-000 301737-000 301736-002

July 31, 2001

Return

# FOR ASSY.

NAME Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

BT Prime-Mover, Inc.

1 6 8 1 1 2 2 1 2 1 1 1 1

UNITS

Lift Lower

Horn High Speed

Quality Parts

0840-000 0840-000

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BT Prime-Mover, Inc.

May 06, 1997

Quality Parts

0840-000

0840-000 Driver protection (Reverser) ITEM # PART # 1 1 2

304019-000 305990-000 301825-010

May 06, 1997

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# FOR ASSY.

NAME Reverser assembly, 2 wires Reverser assembly, 3 wires Screw

BT Prime-Mover, Inc.

1 1 2

UNITS 2 Wires 3 Wires

Quality Parts

0850-002 0850-002

Serial Number 31136001 - UP

2 1

305955-000

4 3

10 11

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BT Prime-Mover, Inc.

February 04, 2002

Quality Parts

0850-002

0850-002 Signs, warnings Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 6 6 6 6 6 6 6 6 7 8 9 10 11 * * * *

NAME

305955-000 Decal, WARNING NSS Decal, HMX data plate 151847 Decal, BT LOGO 311403-000 Decal, WARNING COAST (HMX ONLY) NSS Decal, RMX data plate 52-00279-00 Paint, BT RED 52-00257-00 Spray, BT RED 52-00221-00 Paint, BT BLACK semi gloss 52-00224-00 Spray, BT BLACK semi gloss 52-00237-00 Paint, SAFETY YELLOW 52-00260-00 Spray, SAFETY YELLOW 52-00247-00 Paint, SAFETY ORANGE 52-00276-00 Spray, SAFETY ORANGE 305507-000 Decal, NO STEP 306101-000 Decal, RMX 304597-000 Decal, NO RIDING (RMX ONLY) 306100-000 Decal, HMX NSS Decal, U.L label 308493-000 Manual, RMX/HMX Master Parts 302065-000 Manual, RMX/HMX Service ------------------- Manual, Parts (State Model & Serial number) ------------------- Manual, Operator’s (State Model & Serial number)

February 04, 2002

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# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. As Req'd. 2 1 2 1 1 1 1 1 1

UNITS HMX HMX

RMX RMX HMX

Quality Parts

This page intentionally left blank

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BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

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BT Prime-Mover, Inc.

Quality Parts

1750-000 1750-000

Serial number 241341 - UP

1 3

2 4

5 6

Return

BT Prime-Mover, Inc.

December 02, 1997

Quality Parts

1750-000

1750-000 Pump motor (12 Volt) Serial Number 241341 - UP ITEM # PART #

NAME

301821-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301821-001 301821-005 301821-002 301821-006 301821-007 301821-008 307943-000

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing, field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

December 02, 1997

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

1750-101 1750-101

Serial number 32007001 - UP

8 7

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BT Prime-Mover, Inc.

February 04, 2002

Quality Parts

1750-101

1750-101 24 Volt Pump motor Serial number 32007001 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9

310757-000 301821-004 310758-000 310760-000 310764-000 310759-000 310763-000 310762-000 310761-000

February 04, 2002

Return

NAME

# FOR ASSY.

Pump motor assembly, 24 Volt Bearing Armature Bolt Endhead, commutator Bearing Holder, brush Set, brush and spring Stator

1 1 1 1 1 1 1 1 Set 1

BT Prime-Mover, Inc.

UNITS 24 Volt

Quality Parts

1760-000 1760-000

Serial number 241341 - UP

1 2

4 5 6

8 9

11 10

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BT Prime-Mover, Inc.

February 07, 2002

Quality Parts

1760-000

1760-000 Drive motor (12 Volt) Serial Number 241341 - UP ITEM # PART #

UNITS 12 Volt

302110-000

Drive Motor Assembly, 12 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13 14

302361-000 302363-000 302362-000 300418-000 300431-000 300420-000 300421-000 302364-000 300435-000 302360-000 300427-000 300420-000 302359-000 300425-000

Kit, field coil Kit, lead assembly Brush Spring, brush Plate, brush Bearing Washer, wave Head, commutator end Band, head Armature Ring, retainer Bearing Head, drive end Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

February 07, 2002

Return

NAME

# FOR ASSY.

BT Prime-Mover, Inc.

Quality Parts

1760-102 1760-102

Serial number 2717100X - UP

2 4

5 7

9 10

15 16 14

12 11

Return

BT Prime-Mover, Inc.

February 04, 2002

Quality Parts

1760-102

1760-102 Drive motor (24 Volt) Serial Number 2717100X - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-001 306643-000 302363-000 306644-001 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 300425-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

February 04, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

BT Prime-Mover, Inc.

August 01, 2001

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

UNITS RMX HMX

* *

301633-007 301633-006

Transmission assembly, RMX Transmission assembly, HMX

1 1

1 2 3 4 4 5 6 7 8 9 10 11 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301887-000 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 301626-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 1 9 1 2 1 2 1 1 2 1 1 1 1

August 01, 2001

Return

NAME

# FOR ASSY.

BT Prime-Mover, Inc.

RMX HMX

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.

Quality Parts

3300-000 3300-000

5 2 3

6 7

9 10

17 14 18 16 15

13 12

Return

BT Prime-Mover, Inc.

August 01, 2001

Quality Parts

3300-000

3300-000 Parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

August 01, 2001

Return

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47 N•m])

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

Quality Parts

3360-000 3360-000

4 3 5

Return

BT Prime-Mover, Inc.

July 27, 2001

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

July 27, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

Quality Parts

3530-000 3530-000

2 1

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

July 31, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

1 13 12

11 10

6 5 8 3 7

Return

BT Prime-Mover, Inc.

August 24, 1999

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-012 -----------------301748-000 301957-100 11020-41 301742-000 301955-030 -----------------301960-010 301789-000 301788-000 301960-020 301958-110

August 24, 1999

Return

# FOR ASSY.

NAME Nut, hex Frame (See Fig.# 0300-001) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster assembly (See Fig.# 3560-000) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

BT Prime-Mover, Inc.

UNITS

4 1 2 4 2 1 8 2 8 2 2 2 2

Quality Parts

3550-000 3550-000

4 2 3

1 Raised edges to the inside 3

2 4

Seals to the outside

Return

BT Prime-Mover, Inc.

August 24, 1999

Quality Parts

3550-000

3550-000 Load wheels

LOAD WHEEL ASSEMBLY RMX-50

RMX-50 RMX-65

HMX-50

RMX-50

RMX-65

HMX-65

RMX/HMX-80 RMX/HMX-80

URETHANE URETHANE URETHANE VULKOLLAN URETHANE 302623-000

23109-00

307110-002 307110-001

307110-003

Load wheel Assy.

27626-01

23041-00

27626-02

302307-001

27626-03

Wheel, load (1)

49910-01

Bearing, seal (2)

Not Used

11030-05

Bearing, No Seal (2)

Not Used

302287-000 302287-000 302287-000

August 24, 1999

Return

BT Prime-Mover, Inc.

Guard, string (2)

Quality Parts

3560-000 3560-000

3 16

6 5 14 6 7

8 9 10

11 12

13 12 11

Return

BT Prime-Mover, Inc.

May 1995

Quality Parts

3560-000

3560-000 Caster wheel ITEM # PART #

NAME

301830-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-01 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

May 1995

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

3560-100 3560-100

2 3 4

17 5

6 7 16

8 15 9

12 13

14 22 15 16

19 18

20 19 21 20

Return

BT Prime-Mover, Inc.

May 1995

Quality Parts

3560-100

3560-100 Caster wheel, spring Loaded ITEM # PART # *

304345-000

Caster Assembly, spring Loaded

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 1 1 2 1 1

May 1995

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

Quality Parts

3580-001 3580-001

Serial Number 29249001 - UP

Return

BT Prime-Mover, Inc.

September 09, 1999

Quality Parts

3580-001

3580-001 Guide wheels Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310120-000

September 09, 1999

Return

NAME Nut, self locking Screw, shoulder Wheel, roller

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

Quality Parts

3580-100 3580-100

Serial Number 29249001 - UP

Return

BT Prime-Mover, Inc.

September 12, 1999

Quality Parts

3580-100

3580-100 Glide entry Serial Number 29249001 - UP ITEM # PART # 1 2 3

11170-06 11873-11 310328-000

September 12, 1999

Return

NAME Nut, self locking Screw, shoulder Plate, skid

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

6 6 6

Standard nose Standard nose Standard nose

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4110-002 4110-002

Serial Number 31136001 - UP

2 1 3

29 28 4

24 25

6 7

26 8

27 11

20 19

17 13 16 15

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

4110-002

4110-002 Steering arm / wheel (Tiler arm) Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 28 29 30 K

NAME

July 31, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

17 16

1 2 5 15 14 12

13 11

1 9 8 7

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

NAME Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

BT Prime-Mover, Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4111-100 4111-100

1 2 15

14 13

17 4 11

9 12

8 7

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

4111-100

4111-100 Steering arm / wheel (Walk along knob control head assembly) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

July 31, 2001

Return

# FOR ASSY.

NAME Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Pin Screw, socket (not part of handle assy.) Knob assembly Grip, fixed Pin, roll Housing, switch Coupler Block Pin Grip, twist Pin, roll Knob assembly

BT Prime-Mover, Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2 2 2 2

UNITS

Thumb Thumb Thumb Thumb Thumb Thumb Twist Twist Twist Twist

Quality Parts

4180-000 4180-000

13 2

4 5 9 6 7

Return

BT Prime-Mover, Inc.

August 25, 1999

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

August 25, 1999

Return

# FOR ASSY.

NAME Pivot, handle (See Section 4110) Frame, carrier (See Fig.# 0300-001) Fitting, 90º grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 3300-000) Bearing Seal, large felt Bearing Seal, small felt

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5160-000 5160-000

Return

BT Prime-Mover, Inc.

December 1996

Quality Parts

5160-000

5160-000 Horn ITEM # PART # 1 2 3 4 4 5

302129-000 301917-000 301954-035 23309-00 23309-01 11020-46

December 1996

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn, 12 Volt Horn, 24 Volt Bushing

BT Prime-Mover, Inc.

1 2 1 1 1 1

UNITS

12 Volt 24 Volt

Quality Parts

5180-000 5180-000

2 1

Return

BT Prime-Mover, Inc.

April 1997

Quality Parts

5180-000

5180-000 Static strap ITEM # PART # 1 2 3 4

April 1997

Return

50004-03 20348 307567-000 301960-010

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static (cut to length) Nut

BT Prime-Mover, Inc.

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

2 4

Return

BT Prime-Mover, Inc.

June 24, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4

49854-01 49854-03 49854-04 49854-08 49852-01 49856-110 49856-110

June 24, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 2 1 1

UNITS GRAY YELLOW RED BLUE Positive Negative

Quality Parts

5192-100 5192-100

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 1 *

304973-000 304297-000 301951-010

July 31, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” (12 Volt) Contactor, 300 Amp line “E” (24 Volt) Screw, cap

BT Prime-Mover, Inc.

UNITS

1 1 2

Quality Parts

5192-200 5192-200

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

BT Prime-Mover, Inc.

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

3 4

Return

BT Prime-Mover, Inc.

December 1996

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 1 2 3 4 4 5 5

306051-000 306051-001 306054-000 14915-01 305282-000 305282-001 301445-000 301445-001

December 1996

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1

UNITS 12 Volt 24 Volt

12 Volt 24 Volt 12 Volt 24 Volt

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

BT Prime-Mover, Inc.

Quality Parts

5310-001 5310-001

Serial Number 31136001 - UP

6 7

3 9 4 10

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

5310-001

5310-001 Start / stop switch Serial Number 31136001 - UP ITEM # PART # 1 * 1 2 3 3 * 4 5 6 7 7 8 9 10

NAME

July 31, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 2 1 1 2 1 1 2 1 1 1 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

BT Prime-Mover, Inc.

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

Quality Parts

5360-000 5360-000

Return

BT Prime-Mover, Inc.

April 1997

Quality Parts

5360-000

5360-000 Electrical modules (12 Volt ) ITEM # PART # 1 2 3

April 1997

Return

304976-000 301951-035 20375

# FOR ASSY.

NAME Module, control 12 Volt Screw Washer, flat

BT Prime-Mover, Inc.

UNITS

1 2 2

Quality Parts

5390-000 5390-000

Return

BT Prime-Mover, Inc.

June 20, 1997

Quality Parts

5390-000

5390-000 Control cables / harness (Handle head) ITEM # PART # 1

302023-000

June 20, 1997

Return

# FOR ASSY.

NAME Harness, head

BT Prime-Mover, Inc.

UNITS

Quality Parts

5390-100 5390-100

1 2 3

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

5390-100

5390-100 Control cables / harness (12 Volt RMX) ITEM # PART # 1 2 3 4

NAME

301951-010 Screw, cap ------------------- Control breaker (See Fig.# 5910-000) 304977-000 Harness, main 307566-000 Harness (supplied with item number 3)

July 31, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1

Quality Parts

5390-201 5390-201

Serial Number 31136001 - UP

6 5

4 3

100

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

5390-201

5390-201 Control cables / harness (24 Volt, 300 Amp system) Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 6

311428-000 307566-000 49607-00 307194-000 -----------------301951-010

July 31, 2001

Return

# FOR ASSY.

NAME Harness, handle stem Harness (suppled with item number 1) Plug, diode Harness, main Control breaker (See Fig.# 5910-000) Screw

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1

101

Quality Parts

5390-301 5390-301 1

Serial Number 31136001 - UP

4 9 10 2 3

4 5

102

Return

BT Prime-Mover, Inc.

February 05, 2002

Quality Parts

5390-301

5390-301 Control cables / harness (24 Volt, 400 Amp system) Serial Number 31136001 - UP ITEM # PART # 1 2 3 4 5 6 7 8 9 10

NAME

February 05, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 4 1 1 1 2 2 2

103

Quality Parts

5430-000 5430-000

2 12

14 15

4 5 1

8 7 11 9 10 17 18

104

Return

BT Prime-Mover, Inc.

February 05, 2002

Quality Parts

5430-000

5430-000 Motor cables, resistors (12 Volt RMX) ITEM # PART # 1 2 3 4 * 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

February 05, 2002

Return

# FOR ASSY.

NAME

UNITS

BT Prime-Mover, Inc.

105

Quality Parts

5430-100 5430-100

4 3 1 17 8 5 6

10 12 11

14 13

16 A2 F1

106

Return

BT Prime-Mover, Inc.

December 07, 1997

Quality Parts

5430-100

5430-100 Motor cables, resistors (24 Volt, 300 Amp system) ITEM # PART # 1 2 3 4 5 6 7 * 8 9 * 10 10 11 12 13 14 15 16 17

December 07, 1997

Return

# FOR ASSY.

NAME

UNITS

BT Prime-Mover, Inc.

107

Quality Parts

5430-200 5430-200

1 7

18 11

9 3 8 17

10 12 13

15 16 A2

108

Return

BT Prime-Mover, Inc.

July 10, 1998

Quality Parts

5430-200

5430-200 Motor cables, resistors (24 Volt, 400 Amp system) ITEM # PART # 1 2 3 4 5 6 7 * * 8 9 10 11 12 13 14 15 16 17 18

July 10, 1998

Return

# FOR ASSY.

NAME

UNITS

BT Prime-Mover, Inc.

109

Quality Parts

5435-000 5435-000

9 10

3 4

110

Return

BT Prime-Mover, Inc.

April 1997

Quality Parts

5435-000

5435-000 Contactor panel (12 Volt, RMX ) ITEM # PART # 1 2 3 4 5 6 * * 7 * 8 9 10 11 * *

April 1997

Return

302354-000 301951-010 302341-000 301922-014 302402-000 50003-02 50001-11 301960-008 50003-01 50001-11 301951-010 23451-00 301826-016 50003-01 50001-11 301960-008

# FOR ASSY.

NAME Bracket, switch Screw, cap Panel Screw, socket flat head Decal, DO NOT STEAM CLEAN Screw, cap Lockwasher Nut Screw Lockwasher Screw, cap Resistor assembly Screw Screw Lockwasher Nut

BT Prime-Mover, Inc.

UNITS

1 2 1 4 1 2 2 2 4 4 4 1 2 4 4 4

111

Quality Parts

5440-000 5440-000

1 2 3 4 6

7 8 26 25

9 24

12 9 11 13 23

7 14

15 16 22

21 20 28

112

Return

BT Prime-Mover, Inc.

April 1997

Quality Parts

5440-000

5440-000 Direction contactors ITEM # PART #

UNITS 12 Volt 24 Volt

* *

27692-01 27692-00

Forward/rearward contactor assy, 12 Volt Forward/rearward contactor assy, 24 Volt

1 1

1 2 2 3 4 5 6 7K 8K 9K 10 11 12 13 14K 15 16 17 18 19 20 21K 22 23 24 25 26 27K 28 * * * K

1 2 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 2 4 4 4 1

April 1997

Return

NAME

# FOR ASSY.

BT Prime-Mover, Inc.

12 Volt 24 Volt Red

Gold

113

Quality Parts

5450-000 5450-000

1 2

3 4 6

8 9 10

11 19 13

12 14

114

Return

BT Prime-Mover, Inc.

January 09, 1998

Quality Parts

5450-000

5450-000 Speed contactors 24 Volt (1A) ITEM # PART #

UNITS 24 VOLT

27693-00

Contactor assembly, 24 Volt 1A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

January 09, 1998

Return

NAME

# FOR ASSY.

BT Prime-Mover, Inc.

RED

GOLD

115

Quality Parts

5450-100 5450-100

116

Return

BT Prime-Mover, Inc.

January 14, 1998

Quality Parts

5450-100

5450-100 Speed contactors (Field weakening) ITEM # PART # 1

23452-01

January 14, 1998

Return

NAME Contactor, 24 Volt

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

24 Volt

117

Quality Parts

5460-000 5460-000

118

Return

BT Prime-Mover, Inc.

May 06, 1997

Quality Parts

5460-000

5460-000 Transistor panel (12 Volt) ITEM # PART # 1 1 2

23456-03 303546-000 301951-010

May 06, 1997

Return

# FOR ASSY.

NAME Controller, 12 Volt Controller, 12 Volt Remanufactured Screw, cap

BT Prime-Mover, Inc.

UNITS

1 1 4

119

Quality Parts

5460-100 5460-100

120

Return

BT Prime-Mover, Inc.

April 1997

Quality Parts

5460-100

5460-100 Transistor panel (24 Volt, 300 Amp system) ITEM # PART # 1 2

April 1997

Return

305878-001 301826-016

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap

BT Prime-Mover, Inc.

1 3

UNITS 24 Volt

121

Quality Parts

5460-201 5460-201

Serial number 27300001 - UP

122

Return

BT Prime-Mover, Inc.

August 18, 1999

Quality Parts

5460-201

5460-201 Transistor panel (24 Volt, 400 Amp system) Serial number 27300001 - UP ITEM # PART # 1 2

306777-003 301826-016

August 18, 1999

Return

# FOR ASSY.

NAME Controller, 400 AMP system Screw, cap

BT Prime-Mover, Inc.

1 3

UNITS 24 Volt

123

Quality Parts

5510-000 5510-000

8 4

9 12

124

Return

BT Prime-Mover, Inc.

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches Model Name - Serial Number - Voltage if needed RMX - 27168001 - 24 volt only

ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12

301917-000 302130-000 302130-001 307289-000 307289-000 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010

July 20, 1998

Return

HMX - 27171002

# FOR ASSY.

BT Prime-Mover, Inc.

4 1 1 1 1 1 2 1 1 1 1 2 2 2

UNITS

12 Volt Before After

125

Quality Parts

5521-000 5521-000

126

Return

BT Prime-Mover, Inc.

May 20, 1998

Quality Parts

5521-000

5521-000 Relay ITEM # PART # 1 1 1 1 *

49367-00 304011-000 49367-01 304011-001 302367-012

May 20, 1998

Return

# FOR ASSY.

NAME Relay, 12 Volt Relay, 12 Volt (Sealed) Relay, 24 Volt Relay, 24 Volt (Sealed) Screw

BT Prime-Mover, Inc.

1 1 1 1 2

UNITS (Sealed) (Sealed)

127

Quality Parts

5910-000 5910-000

128

Return

BT Prime-Mover, Inc.

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

12 AMP

129

Quality Parts

5911-000 5911-000

Old

130

Return

New

BT Prime-Mover, Inc.

February 05, 2002

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1 1 1

308570-001 301890-000 301890-001 301890-002

February 05, 2002

Return

NAME Breaker, 105 AMP Breaker, 110 AMP Breaker, 150 AMP Breaker, 80 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 1 1

105 AMP 110 AMP 150 AMP 80 AMP

131

Quality Parts

5921-000 5921-000

132

Return

BT Prime-Mover, Inc.

October 12, 1998

Quality Parts

5921-000

5921-000 Solenoid ITEM # PART # 1 1 1 1

22226-02 22226-01 308202-000 308203-000

October 12, 1998

Return

NAME Solenoid, 12 Volt (Flat bracket) Solenoid, 24 Volt (Flat bracket) Solenoid, 12 Volt (Curved bracket) Solenoid, 24 Volt (Curved bracket)

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 1 1

12 Volt 24 Volt 12 Volt 24 Volt

133

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

6100-002 6100-002

Serial number 241341 - UP

7 1 38 37

34 36

9 39

5 26

28 12

29 31

24 25

23 22 20

14 15

136

Return

BT Prime-Mover, Inc.

February 05, 2002

Quality Parts

6100-002

6100-002 Hydraulic pump, 12 Volt Serial number 241341 - UP ITEM # PART # * 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

NAME

303797-000 Pump and motor assembly, 12 Volt 300947-027 Wire assembly 300947-015 Valve, NC solenoid, 12 Volt 302940-000 Coil, 12 Volt 300947-014 Valve, cartridge check NSS O Ring 300947-026 Wire assembly ------------------- Motor, 12 Volt pump (See Fig.# 1750-000) ------------------- Motor, 24 Volt pump (See Fig.# 1750-101) Coupler 202324 Pin, dowel 201450 Endhead 300947-065 O Ring 202315 Seal, oil 202393 Cover, suction 300947-011 Washer 300947-009 Bolt, torx 300947-007 Magnet 13928-00 Screw, self tapping 300947-028 Reservoir assembly 300947-042 Elbow, 90° 201503 Breather 202394 Filter 300947-010 Tube, 4 in. [101.6 mm] long 300947-018 Screw, cap 300947-012 Pump assembly 300947-030 Bolt, torx 300947-006 Tube, 7 in. [177.8 mm] return 300947-019 Ball 300947-008 Spring 301621-000 Screw, relief adjuster 201512 Cap, relief 201489 O Ring NSS Plug 300947-020 O Ring NSS Cable assembly 300947-024 Plug, hole NA Connector, spade wire 300947-031 Screw, self tapping 300947-023 ------------------- Solenoid (See Fig.# 5921-000) Valve, flow control 300947-021

February 05, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 2 1 1 1 1 2 1 1

137

Quality Parts

6100-100 6100-100

Serial number 32007001 - UP

2 3 5 11 9

6 4 12

15 14

138

Return

BT Prime-Mover, Inc.

February 05, 2002

Quality Parts

6100-100

6100-100 6500 lbs (2948 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Pump and motor assembly, 24 Volt Motor, 24 Volt pump (See fig.# 1750-101) Kit, solenoid Kit, pump assembly Coupler Kit, flow control Coil, 24 Volt Valve, release Valve, check Kit, relief valve Kit, adapter Kit, reservoir Reservoir Breather Strainer Elbow, 90° Fitting, male tap 45°

311590-000 ----------------310894-000 312010-000 300136-000 312011-000 310897-000 310896-000 300132-000 312012-000 312013-000 310902-000 312014-000 310901-000 300140-000 310900-000 49771-029

February 05, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

UNITS 24 Volt 24 Volt

24 Volt

139

Quality Parts

6100-200 6100-200

Serial number 32007001 - UP

2 3 5 11 9

15 14

140

Return

BT Prime-Mover, Inc.

February 05, 2002

Quality Parts

6100-200

6100-200 8000 lbs (3628 kg) Hydraulic pump, 24 Volt Serial number 32007001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

311650-000 ----------------310894-000 312015-000 300136-000 312011-000 310897-000 310896-000 300132-000 312012-000 312013-000 312019-000 312014-000 310901-000 300140-000 310900-000 49771-029

February 05, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

UNITS 24 Volt 24 Volt

24 Volt

141

Quality Parts

6125-002 6125-002

Serial number 32007001 - UP

1 2

4 7 5

9 8

142

Return

BT Prime-Mover, Inc.

February 07, 2002

Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points Serial number 32007001 -UP ITEM # PART # 1 2 3 4 5 6 7 8 9 10 10

NAME

----------------- Lift pump and motor assembly (See Section 6100) 49656-01 Adapter 302406-020 Screw, socket flat head 312361-000 Adapter (8000lb only) 49354-02 Switch, pressure (8000lb only) 49656-01 Adapter 312359-000 Hose 301835-000 Bolt, shoulder 50000-15 Washer, flat ----------------- Cylinder assembly (See Fig.# 6420-001) ----------------- Cylinder assembly, grease fitting (See Fig.# 6420-101)

February 07, 2002

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 3 1 1 1 1 1 1 1 1

UNITS

8000lb only 8000lb only

143

Quality Parts

6420-001 6420-001

Serial Number 29248001 - UP

144

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

6420-001

6420-001 Lift cylinder Serial Number 29248001 - UP ITEM # PART # 1 2 3K 4 5K 6K K

310698-000 301606-000 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, Seal (Contains Items Marked with "K")

UNITS

1 1 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

July 31, 2001

Return

BT Prime-Mover, Inc.

145

Quality Parts

6420-101 6420-101

Serial Number 29248001 - UP

1 2

146

Return

BT Prime-Mover, Inc.

July 31, 2001

Quality Parts

6420-101

6420-101 Lift cylinder (With grease fitting) Serial Number 29248001 - UP ITEM # PART # 1 2 3 4 5 6 7 K

310699-000 307531-000 11160-14 NSS 310110-000 NSS NSS 301914-000

# FOR ASSY.

NAME Cylinder assembly Body, cylinder Fitting, grease Ring, retainer Rod, cylinder Seal, rod Wiper, rod Kit, seal (Contains Items Marked with "K")

UNITS

1 1 2 1 1 1 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPARATELY

July 31, 2001

Return

BT Prime-Mover, Inc.

147

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9660-000 9660-000

3 6

7 6 4

154

Return

BT Prime-Mover, Inc.

August 18, 1999

Quality Parts

9660-000

9660-000 Electrical heater (24 Volt) ITEM # PART # 1 * 2 3 4 * * 5 * * 6 7 8 9 10

49506-03 49771-09 301951-010 307053-000 301826-030 302792-000 301960-006 301700-010 50001-07 301960-004 307055-000 42223-02 307195-000 25275-01 307207-000

August 18, 1999

Return

# FOR ASSY.

NAME Heater Fitting, wire Screw Block, driver Screw Washer, brass flat Nut Screw Lockwasher Nut Mount, heater Heater Harness Fuse, 10 AMP (Supplied with item number 8) Bracket

BT Prime-Mover, Inc.

3 6 2 1 1 1 1 2 2 2 2 1 1 1 1

UNITS

10 AMP

155

Quality Parts

9660-100 9660-100

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO WIRES 6 AND 12.

2 POSITION HEATER ON BOTTOM OF SWITCH BRACKET AS SHOWN.

EXISTING HARNESS SIDE VIEW ELECTRICAL PANEL

3 SIDE VIEW-SECTION CONTROL HANDLE

TOP VIEW CONTROL HANDLE

10 9

POSITION HEATER ON INSIDE OF BRACKET.

5 8

POSITION HEATER ON INSIDE OF COVER AS SHOWN

CRIMP .250” INSULATED MALE TABS ONTO HEATER LEADS AND CONNECT LEADS TO HEAD WIRING HARNESS.

156

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BT Prime-Mover, Inc.

May 06, 1997

Quality Parts

9660-100

9660-100 Electrical heater ITEM # PART # 1 2 3 4 5 6 6 7 8 9 9 10

49506-03 49771-09 49831-00 301825-010 49771-09 49506-02 49506-03 302231-000 49771-09 49506-02 49506-03 302224-000

May 06, 1997

Return

# FOR ASSY.

NAME Heater, 24 Volt Tab wire, male Thermostat Screw Tab wire, male Heater, 12 Volt Heater, 24 Volt Harness, heater Tab wire, male Heater, 12 Volt Heater, 24 Volt Bracket, heater

BT Prime-Mover, Inc.

1 2 1 2 2 1 1 2 2 1 1 1

UNITS 24 Volt

12 Volt 24 Volt

157

Quality Parts

9720-000 9720-000

NOT AVAILABLE FOR HMX-50 TRUCKS 1 11 2 9 10

12 11

14 1 10 7

5 3 4

158

Return

BT Prime-Mover, Inc.

May 1995

Quality Parts

9720-000

9720-000 Tilting package guard ITEM # PART #

UNITS 48 in. 60 in.

* *

302769-000 302769-001

Load backrest, 48 in. [1219.2 mm] Load backrest, 60 in. [1524.0 mm]

1 1

1 2 2 3 4 5 6 6 7 8 8 9 10 11 12 13 13 14 14

4 1 1 2 4 2 1 1 2 1 1 2 4 2 4 1 1 1 1

May 1995

Return

NAME

# FOR ASSY.

BT Prime-Mover, Inc.

48 in. 60 in.

48 in. 60 in. 48 in. 60 in.

159

Quality Parts

9730-000 9730-000

160

Return

BT Prime-Mover, Inc.

May 1995

Quality Parts

9730-000

9730-000 Removable load backrest ITEM # PART # 1 1 1

May 1995

Return

301792-000 301792-001 301792-002

NAME Backrest, 48 in. [1219.2 mm] load Backrest, 60 in. [1524.0 mm] load Backrest, 72 in. [1828.8 mm] load

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 1

48 in. 60 in. 72 in.

161

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10010-000 10010-000

1 2

164

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

165

Quality Parts

10020-000 10020-000

166

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

167

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.

Return

BT Prime-Mover, Inc.

Alphabetical Index

HMX/RMX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description

Part#

Adapter 202154 Adapter 312361-000 Adapter 49656-01 Adapter 49656-01 Anchor, spring 301860-000 Armature 200080 Armature 201964 Armature 301821-001 Armature 302360-000 Armature 306642-000 Armature 310758-000 Axle, caster 301297-000 Axle, caster 301297-000 Backrest 301792-000 Backrest 301792-001 Backrest 301792-002 Backrest, load 302768-000 Backrest, load 302768-001 Baffle 301764-000 Ball 300947-008 Band, head 300435-000 Band, head 300435-000 Bar, bus 302348-000 Bar, bus 302350-000 Bar, bus 302351-000 Bar, bus 302352-000 Bar, bus 305969-000 Bar, bus 306848-000 Bar, bus ìEî 306639-000 Bar, bus ìEEî 306578-000 Bar, ride 301875-000 Bar, torsion 301742-000 Base, bus 200081 Base, bus 200081 Base, magnet 200076 Base, magnet 201962 Base, plate 27796-01 Base, plate 27796-02 Battery discharge indicator, BDI 12 Volt 305282-000 Battery discharge indicator, BDI 24 Volt 305282-001 Battery discharge indicator/hourmeter 12 Volt301445-000 Battery discharge indicator/hourmeter 24 Volt301445-001 Bearing 11020-50 Bearing 11205-26 Bearing 11205-27 Bearing 11205-30 Bearing 25189-02 Bearing 300420-000 Bearing 300420-000 Bearing 300420-000 Bearing 300420-000 Bearing 301821-004 Bearing 310759-000 Bearing, ball 11030-21 Bearing, ball 49910-01 Bearing, ball 49910-01 Bearing, commutator end 301821-005 Bearing, drive end 301821-004 Bearing, flanged 11695-12 Bearing, flanged 11695-12 Bearing, handle 301949-000 Bearing, No Seal 11030-05 Bearing, plain 11020-40 Bearing, roller 11205-29 Bearing, roller 11205-29 Bearing, seal 49910-01 Bearing, thrust 304349-000 Bearing, thrust 304349-000 Block 301781-000 Block 301781-000 Block, driver 307053-000 Body, cylinder 301606-000 Body, cylinder 307531-000 Bolt 310760-000

February 21, 2002

Return

FIG.# Item#

Description

Part#

10020-000 6125-002 6125-002 6125-002 3300-000 5440-000 5450-000 1750-000 1760-000 1760-102 1750-101 3560-000 3560-100 9730-000 9730-000 9730-000 9720-000 9720-000 4110-002 6100-002 1760-000 1760-102 5430-000 5430-000 5430-000 5430-000 5430-100 5430-200 5430-100 5430-100 0641-000 3540-000 5440-000 5450-000 5440-000 5450-000 3560-000 3560-100 5230-000 5230-000 5230-000 5230-000 0300-001 4180-000 2550-000 4180-000 0390-000 1760-000 1760-000 1760-102 1760-102 1750-101 1750-101 2550-000 3560-000 3560-100 1750-000 1750-000 4110-002 4110-002 3300-000 3550-000 0300-001 3560-000 3560-100 3550-000 3560-000 3560-100 4111-000 4111-100 9660-000 6420-001 6420-101 1750-101

Bolt, shoulder Bolt, through Bolt, torx Bolt, torx Box, ìEEî Box, ìEEî Bracket Bracket Bracket, harness Bracket, heater Bracket, switch Bracket, switch Bracket, switch Bracket, switch Bracket, switch Brake assembly Breaker, 80 AMP Breaker, 105 AMP Breaker, 110 AMP Breaker, 12 AMP Breaker, 150 AMP Breather Breather Breather Brush Brush Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, iron Bushing, iron Bushing, iron Bushing, iron Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable assembly Cable, handset Cam Cam Cap Cap, hub Cap, hub Cap, relief Carrier

301835-000 301821-007 300947-006 300947-007 308571-000 308571-000 307207-000 307571-000 302061-000 302224-000 301724-000 301724-000 301881-000 302354-000 311401-000 23008-00 301890-002 308570-001 301890-000 301889-000 301890-001 202394 310901-000 310901-000 302362-000 306644-001 302290-000 302069-000 200096 200096 11020-41 11020-46 11695-05 301777-000 307444-000 49929-10 304821-000 304822-000 49929-01 49929-03 305974-000 305974-001 305974-002 305974-003 305974-007 305974-008 305974-013 305974-014 305975-002 305975-003 305975-006 305975-007 49856-100 49856-11 49856-11 49856-11 49856-110 49856-110 49856-15 49856-15 49856-15 49856-15 49856-66 49856-66 49856-66 300947-024 306416-000 109631 300199-000 201259 27809-00 27809-00 201489 200095

1 4 2 6 6 5 5 3 10 11 3 5 18 1 1 1 2 2 4 27 9 10 11 12 13 16 11 10 10 10 10 6 6 6 1 1 1 1 4 4 5 5 35 10 12 12 2 6 12 7 14 2 6 10 12 20 4 2 15 21 8 3 5 14 25 2 2 2 10 17 3 2 2 4

BT Prime-Mover, Inc.

FIG.# Item# 6125-002 1750-000 6100-002 6100-002 0341-000 0341-000 9660-000 0341-000 4180-000 9660-100 4111-000 4111-100 0641-000 5435-000 4110-002 3360-000 5911-000 5911-000 5911-000 5910-000 5911-000 6100-002 6100-100 6100-200 1760-000 1760-102 4110-002 0340-001 5440-000 5450-000 3540-000 5160-000 3300-000 4111-000 0640-000 3560-100 0300-001 0300-001 0300-001 0300-001 5430-100 5430-100 5430-100 5430-100 5430-200 5430-200 5430-200 5430-200 5430-100 5430-100 5430-200 5430-200 5430-000 5430-000 5430-200 5430-200 5190-000 5190-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-100 5430-200 6100-002 10010-000 0640-000 3360-000 5450-000 3560-000 3560-100 6100-002 5440-000

8 7 25 15 3 5 10 * 6 10 2 2 11 1 29 1 1 1 1 1 1 20 14 14 3 4 2 16 26 9 5 5 9 12 5 15 4 18 31 18 13 16 15 14 15 13 14 16 2 4 1 11 18 2 2 4 3 4 3 9 10 17 8 17 17 34 2 2 2 12 10 9 30 25

171

HMX/RMX ELECTRIC TRUCK Alphabetical Index Description

Part#

Carrier 200095 Case, gear 301580-001 Caster Assembly 301830-000 Caster Assembly, spring loaded 304345-000 Clamp 200086 Clamp 200093 Clamp 201967 Clamp 15677-04 Clamp 15677-04 Clamp 15677-04 Clamp 15677-10 Clamp 49709-10 Clamp, cable 302080-000 Clamp, cable 302080-000 Clip 300202-000 Coil, 12 volt 204241 Coil, 12 Volt 302940-000 Coil, 24 volt 200077 Coil, 24 volt 200077 Coil, 24 Volt 310897-000 Coil, 24 Volt 310897-000 Connector, SB-175 BLUE housing 49854-08 Connector, SB-175 GRAY housing 49854-01 Connector, SB-175 RED housing 49854-04 Connector, SB-175 YELLOW housing 49854-03 Connector, spade wire 300947-031 Connector, tip 49852-01 Console 301844-000 Contactor assembly 27693-00 Contactor, 24 Volt 23452-01 Contactor, 300 Amp line ìEî (12 Volt) 304973-000 Contactor, 300 Amp line ìEî (24 Volt) 304297-000 Contactor, line ìEEî 304297-001 Control, coast 311424-000 Control, thumb 301718-000 Controller, 12 Volt 23456-03 Controller, 12 Volt Remanufactured 303546-000 Controller, 300 AMP system 305878-001 Controller, 400 AMP system 306777-003 Coupler 202324 Coupler 300136-000 Coupler 300136-000 Coupler 302831-000 Cover 200088 Cover 301723-000 Cover 301723-000 Cover 301880-000 Cover, drive end 301821-003 Cover, end 301821-008 Cover, gear case 301581-000 Cover, suction 300947-011 Cylinder assembly 310698-000 Cylinder assembly 310699-000 Decal, BT LOGO 151847 Decal, DO NOT STEAM CLEAN 302402-000 Decal, HMX 306100-000 Decal, NO RIDING 304597-000 Decal, NO STEP 305507-000 Decal, RMX 306101-000 Decal, WARNING 305955-000 Decal, WARNING COAST 311403-000 Display, BDI/Hourmeter lift interrupt, 12 Volt306051-000 Display, BDI/Hourmeter lift interrupt, 24 Volt306051-001 Door 311928-000 Door, left side battery 303724-001 Door, left side battery 303724-003 Door, left side battery 303724-005 Door, left side battery 303724-007 Door, left side battery 303724-009 Door, left side battery 303724-011 Door, right side battery 303724-000 Door, right side battery 303724-002 Door, right side battery 303724-004 Door, right side battery 303724-006 Door, right side battery 303724-008 Door, right side battery 303724-010 Drive Motor Assembly 302110-000 Drum, brake 23019-00 E clip 13281-02 Elbow, 90× 201503

172

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FIG.# Item#

Description

Part#

FIG.# Item#

5450-000 2550-000 3560-000 3560-100 5440-000 5440-000 5450-000 5430-000 5430-100 5430-200 4110-002 4180-000 4111-000 4111-100 3360-000 5440-000 6100-002 5440-000 5450-000 6100-100 6100-200 5190-000 5190-000 5190-000 5190-000 6100-002 5190-000 0340-001 5450-000 5450-100 5192-100 5192-100 5192-200 4110-002 0640-000 5460-000 5460-000 5460-100 5460-201 6100-002 6100-100 6100-200 4111-100 5440-000 4111-000 4111-100 0641-000 1750-000 1750-000 2550-000 6100-002 6420-001 6420-101 0850-002 5435-000 0850-002 0850-002 0850-002 0850-002 0850-002 0850-002 5230-000 5230-000 0340-001 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 1760-000 3300-000 4110-002 6100-002

Elbow, 90× Elbow, 90× End, commutator Endhead Endhead, commutator Endhead, commutator Endhead, drive Extra Keys only Fan Fastener, ratchet Filler Filter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, male tap 45× Fitting, male tap 45× Fork, wheel Fork, wheel Forward/rearward contactor assy, 12 Volt Forward/rearward contactor assy, 24 Volt Frame, caster Frame, magnet Frame, magnet Frame, wheel Fuse, 10 Amp Gear Gear, drive Gear, idler Gear, idler Gear, pinion Gear, pinion Grip Grip, fixed Grip, fixed Grip, twist Grip, twist Guard Guard Guard, splash Guard, string Guide, round Harness Harness Harness Harness Harness, handle stem Harness, head Harness, heater Harness, main Harness, main Harness, main Harness, rider bar Harness, stem Harness, wire Head, commutator end Head, drive end Heater Heater, 12 Volt Heater, 12 Volt Heater, 24 Volt Heater, 24 Volt Heater, 24 Volt Heater, 24 Volt Holder, brush Horn, 12 Volt Horn, 24 Volt Hose Hourmeter Housing, field coil Housing, switch Housing, switch

310900-000 310900-000 301821-006 300947-065 306645-000 310764-000 306641-000 302092-000 301280-001 303702-004 301811-001 300947-010 20166 20166 11160-09 11160-11 11160-11 11160-11 11160-11 11160-14 11160-14 11160-14 49771-02 49771-029 49771-029 301868-001 304824-000 27692-01 27692-00 301296-000 200078 201963 301301-000 25275-01 119697 301627-000 301626-000 301665-000 23006-00 301887-000 303701-000 301720-000 302862-000 301719-000 302863-000 301721-000 302864-000 306557-000 302287-000 302761-000 307195-000 307566-000 311429-000 307566-000 311428-000 302023-000 302231-000 304977-000 307194-000 311427-000 302343-000 311428-000 306054-000 302364-000 302359-000 42223-02 49506-02 49506-02 49506-03 49506-03 49506-03 49506-03 310763-000 23309-00 23309-01 312359-000 302201-000 301821-002 301717-000 301717-000

6100-100 6100-200 1750-000 6100-002 1760-102 1750-101 1760-102 5310-001 1760-102 9720-000 0340-001 6100-002 0300-001 0300-001 0300-001 0300-001 3560-000 3560-100 4110-002 0300-001 4180-000 6420-101 5310-001 6100-100 6100-200 0300-001 0300-001 5440-000 5440-000 3560-100 5440-000 5450-000 3560-100 9660-000 5330-000 2550-000 2550-000 2550-000 2550-000 2550-000 9720-000 4111-000 4111-100 4111-000 4111-100 4111-000 4111-100 0342-000 3550-000 9720-000 9660-000 5390-201 5390-301 5390-100 5390-201 5390-000 9660-100 5390-100 5390-201 5390-301 5390-301 5390-301 5230-000 1760-000 1760-000 9660-000 9660-100 9660-100 9660-000 9660-100 9660-100 9660-100 1750-101 5160-000 5160-000 6125-002 5290-000 1750-000 4111-000 4111-100

10 1 * * 13 22 16 * * * 18 5 4 4 5 2 3 2 2 7 7 1 1 1 1 36 2 10 * 1 1 1 1 3 7 1 1 1 1 8 5 5 16 15 5 5 1 1 8 7 13 1 1 3 5 10 9 7 8 1 4 1 1 4 6 6 6 6 6 6 1 1 1 1 1 1 * 2 6 19

BT Prime-Mover, Inc.

16 16 6 10 9 5 15 * 12 9 15 21 * * 16 6 6 17 26 23 3 3 * 17 17 17 17 * * 4 3 3 22 9 2 16 11 11 4 4 11 18 13 13 19 8 8 1 4 10 8 2 7 4 1 1 7 3 4 1 5 6 2 8 13 7 6 9 1 1 6 9 7 4 4 7 1 5 15 15

February 21, 2002

HMX/RMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Housing, switch Insulation Isolator Isolator, front Key Key Kit, ìEEî cover band Kit, adapter Kit, adapter Kit, contactor tip Kit, field coil Kit, field coil Kit, flow control Kit, flow control Kit, handset Kit, lead assembly Kit, lead assembly Kit, pin Kit, precharge resistor Kit, pump assembly Kit, pump assembly Kit, relief valve Kit, relief valve Kit, reservoir Kit, reservoir Kit, seal Kit, seal Kit, solenoid Kit, solenoid Kit, switch Kit, switch Knob assembly Knob assembly Latch Latch, left Latch, left Latch, right Latch, right Lever Lifter, battery pack Link, lower Link, upper Link, upper Linkage, brake Load backrest Load backrest Load wheel Assy. Load wheel Assy. Load wheel Assy. Load wheel Assy. Load wheel Assy. Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Loctite spray can, N primer Loctite tube Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Magnet Manual, RMX/HMX Master Parts Manual, RMX/HMX Service Module, control 12 Volt Motor assembly, drive Mount, heater Nut Nut Nut Nut Nut

301851-000 200085 301747-000 302057-000 11844-02 11844-02 305982-000 312013-000 312013-000 301741-000 302361-000 306643-000 312011-000 312011-000 306415-000 302363-000 302363-000 308439-000 308506-000 312010-000 312015-000 312012-000 312012-000 310902-000 312019-000 301914-000 301914-000 310894-000 310894-000 307289-000 308518-000 302872-002 302873-001 311889-000 302766-000 302766-002 302766-001 302766-003 300201-000 300128-000 301607-000 301604-000 301604-001 301754-000 302769-000 302769-001 23109-00 302623-000 307110-001 307110-002 307110-003 200090 201368 201368 11009-05 11072-02 50001-07 50001-09 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 301583-000 301582-000 301584-000 200025 49670-00 13928-00 308493-000 302065-000 304976-000 305880-001 307055-000 301960-004 301960-004 301960-004 301960-004 301960-006

0641-000 5440-000 0300-001 0340-001 2550-000 3300-000 1760-102 6100-100 6100-200 5440-000 1760-000 1760-102 6100-100 6100-200 10010-000 1760-000 1760-102 4110-002 5430-200 6100-100 6100-200 6100-100 6100-200 6100-100 6100-200 6420-001 6420-101 6100-100 6100-200 5510-000 5510-000 4111-100 4111-100 0340-001 9720-000 9720-000 9720-000 9720-000 3360-000 10020-000 0300-001 0300-001 0300-001 3300-000 9720-000 9720-000 3550-000 3550-000 3550-000 3550-000 3550-000 5440-000 5440-000 5450-000 3560-100 5440-000 9660-000 0342-000 5390-301 5430-000 5430-100 5435-000 5435-000 5435-000 10020-000 10020-000 10020-000 10020-000 10020-000 6100-002 0850-002 0850-002 5360-000 1760-102 9660-000 0641-000 4111-000 4111-100 9660-000 3300-000

Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, lock Nut, lock Nut, self locking Nut, self locking Nut, slotted Nut, slotted Nut, twin Nut, twin Nut, twin O Ring Pad, foot Pad, foot Paint, BT RED Paint, BT BLACK semi gloss Paint, SAFETY ORANGE Paint, SAFETY YELLOW Panel Pin Pin Pin Pin Pin Pin Pin Pin Pin Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin (Cold Storage) Pin, axle Pin, axle Pin, axle (Cold Storage) Pin, brake pivot Pin, brake pivot (Cold storage) Pin, dowel Pin, dowel Pin, groove Pin, lower link Pin, lower link Pin, lower link (Cold Storage) Pin, lower link (Cold Storage) Pin, pivot Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Pin, wheel fork pivot Pivot Pivot, handle Plate Plate Plate, brush Plate, brush

301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-016 301960-020 302773-012 14851-04 164046 301654-012 301654-012 201215 201215 11170-06 11170-06 304348-000 304348-000 14986-03 14986-03 14986-03 202315 301831-000 301831-001 52-00279-00 52-00221-00 52-00247-00 52-00237-00 302341-000 301762-000 301778-000 301778-000 301778-000 301996-000 304881-000 304885-000 304887-000 304909-000 304882-000 304886-000 304888-000 304910-000 301730-001 304874-000 304880-000 301885-000 305564-000 201450 11890-09 302572-000 304871-000 304883-000 304872-000 304884-000 27804-00 20686 27803 28238 29833 11073-34 11073-34 301964-032 301964-032 301965-026 301965-026 301779-000 301996-002 301748-000 301753-000 300200-000 301882-000 300431-000 301280-005

9660-000 0340-001 0641-000 4180-000 5430-000 5430-100 5430-200 5435-000 5435-000 3540-000 5180-000 3540-000 9720-000 3540-000 9720-000 4110-002 2550-000 2550-000 3300-000 5440-000 5450-000 3580-001 3580-100 3560-000 3560-100 4110-002 5310-001 5310-001 6100-002 0340-001 0340-001 0850-002 0850-002 0850-002 0850-002 5435-000 4110-002 4111-000 4111-100 4111-100 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 4110-002 4110-002 6100-002 2550-000 4110-002 0300-001 0300-001 0300-001 0300-001 3560-100 0300-001 4111-100 0300-001 0300-001 3560-000 3560-100 0640-000 4111-100 4111-000 4111-100 0640-000 0300-001 3540-000 4110-002 3360-000 0340-001 1760-000 1760-102

February 21, 2002

Return

8 11 3 3 3 1 K 11 11 K 1 2 6 6 1 2 3 K 18 4 4 10 10 12 12 K K 3 3 4 4 12 21 6 6 6 14 14 4 2 24 29 7 15 * * * * * * * 19 16 17 10 * * 3 10 1 1 * * * * * * 6 5 16 * * 1 1 6 6 3 3 * 3

BT Prime-Mover, Inc.

* 12 7 8 4 7 * * * 9 4 1 5 12 12 17 15 5 19 12 15 1 1 8 7 30 4 8 11 1 13 6 6 6 6 3 7 14 10 18 19 19 12 26 33 19 12 26 33 15 15 15 27 27 9 2 11 21 25 21 25 5 27 14 13 28 9 8 1 20 6 6 8 32 3 13 3 9 5 6

173

HMX/RMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Plate, latch Plate, skid Plate, spring Platform Plug Plug, diode Plug, diode Plug, drain/fill pipe Plug, gauge Pocket, manual Potentiometer bracket assembly Pump and motor assembly, 12 Volt Pump and motor assembly, 24 Volt Pump and motor assembly, 24 Volt Pump assembly Pump Motor Assembly Pump Motor Assembly Relay, 12 Volt Relay, 12 Volt (Sealed) Relay, 24 Volt Relay, 24 Volt (Sealed) Reservoir Reservoir Reservoir assembly Resistor assembly Retainer Retainer, spring Return Reverser assembly, 2 wires Reverser assembly, 3 wires Ring Ring, retainer Ring, retainer Rod, cylinder Rod, cylinder Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, pull Rod, push Roller Roller, battery Roller, battery Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

302060-000 310328-000 27807-00 301692-000 300947-020 49607-00 49607-00 301653-020 14915-01 302153-000 307644-000 303797-000 311590-000 311650-000 300947-030 301821-000 310757-000 49367-00 304011-000 49367-01 304011-001 312014-000 312014-000 300947-042 23451-00 301945-006 301788-000 101216 304019-000 305990-000 23007-00 300427-000 300427-000 310110-000 310110-000 305036-000 305036-001 305036-002 305036-003 305036-004 305036-005 305036-006 305036-007 305036-008 305036-009 305036-010 305036-011 305036-018 305036-019 305036-020 305036-021 305036-022 305036-023 305036-024 301798-000 309871-000 25204-08 25204-09 20259 11889-03 301652-016 301652-016 301652-016 301652-016 301700-010 301740-001 301740-001 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-030

0340-001 3580-100 3560-100 0340-001 6100-002 5390-201 5390-301 2550-000 5230-000 0340-001 5330-000 6100-002 6100-100 6100-200 6100-002 1750-000 1750-101 5521-000 5521-000 5521-000 5521-000 6100-100 6100-200 6100-002 5435-000 3300-000 3540-000 0640-000 0840-000 0840-000 2550-000 1760-000 1760-102 6420-001 6420-101 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 3300-000 0300-001 0390-000 0390-000 0342-000 4110-002 0300-001 4110-002 4180-000 5430-200 9660-000 0300-001 4110-002 0840-000 5330-000 5510-000 9660-100 5430-000 5430-100 5430-100 5430-100 5430-200 5435-000 5460-100 5460-201 9660-000

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, flat head Screw, flat head locking Screw, locking Screw, machine Screw, machine Screw, relief adjuster Screw, round Screw, round Screw, self tapping Screw, self tapping Screw, set Screw, set Screw, shoulder Screw, shoulder Screw, shoulder Screw, shoulder Screw, socket flat head Screw, socket head Screw, socket head Seal Seal Seal Seal, felt Seal, felt

301827-020 301921-012 301921-012 301921-012 301922-014 301922-020 301922-020 301922-025 301922-025 301922-100 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-035 301954-025 301954-025 301954-035 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-016 301955-030 301956-035 301957-100 301958-110 302367-012 50003-01 50003-01 50003-02 50003-02 50004-03 50022-01 200089 11017-04 11017-04 11045-04 11045-04 11854-02 300947-012 301652-025 302770-080 303703-050 302839-020 301652-030 201372 201372 201512 11880-09 11880-09 300947-023 300947-028 11271-23 11271-23 11873-11 11873-11 301961-010 301961-010 302406-020 303009-025 303009-025 11039-31 300425-000 300425-000 27810-00 27810-00

0340-001 0641-000 4111-000 4111-100 5435-000 4110-002 4111-000 4110-002 4110-002 4111-000 0341-000 5192-100 5192-200 5390-100 5390-201 5390-301 5430-200 5435-000 5435-000 5460-000 9660-000 0341-000 3300-000 5430-000 5360-000 3300-000 4110-002 4111-000 4111-100 5160-000 0300-001 0641-000 3300-000 0300-001 0340-001 4180-000 3540-000 0300-001 3540-000 3540-000 5521-000 5435-000 5435-000 5390-301 5435-000 5180-000 5440-000 5440-000 3560-000 3560-100 0341-000 0341-000 3560-100 6100-002 0340-001 9720-000 9720-000 4111-100 0340-001 5440-000 5450-000 6100-002 5310-001 5310-001 6100-002 6100-002 0300-001 0300-001 3580-001 3580-100 4111-000 4111-100 6125-002 2550-000 3300-000 2550-000 1760-000 1760-102 3560-000 3560-100

174

Return

5 3 14 2 32 3 4 8 3 8 1 * 1 1 24 * 1 1 1 1 1 13 13 18 9 14 11 3 1 1 13 11 13 4 5 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 16 36 3 3 2 28 22 12 4 7 5 34 14 2 3 12 4 6 5 8 * 5 10 2 2 4

BT Prime-Mover, Inc.

11 2 1 1 4 16 9 23K 9K 16 4 * * 1 6 2 8 2 8 2 2 2 7 14 2 17 5 11 11 3 2 9 5 30 14 7 7 9 4 13 * 7 11 9 6 1 * 18 16 24 1 6 11 23 17 3 1 9 7 17 18 29 2 6 37 17 * * 2 2 7 7 3 6 10 14 14 16 3 3

February 21, 2002

HMX/RMX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Seal, large felt Seal, oil Seal, small felt Seat Seat Set, brush and spring Set, spring and brush Shaft, battery Shaft, battery Shaft, cam Shield, left latch Shield, left latch Shield, right latch Shield, right latch Shim Shim Shoe Sleeve Sleeve Sleeve Sleeve Sleeve Sleeve Socket, relief valve Solenoid, 12 Volt Solenoid, 12 Volt Solenoid, 12 Volt (Flat bracket) Solenoid, 24 Volt (Flat bracket) Spacer Spacer Spray, BT BLACK semi gloss Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring, brush Spring, brush Spring, inner Spring, outer Spring, return Spring, suspension Standoff Stator Stem, handle Strainer Strainer Strap, static Suppressor Switch Switch Switch Switch Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, pressure Switch, reed Switch, toggle Switchbar, high speed Switchbar, horn Switchbar, lift Switchbar, lower Tab wire, male Tab wire, male Tab wire, male Tab wire, male Tab, male

301946-000 202393 301946-001 200094 200094 310762-000 307943-000 25203-09 25203-10 301780-000 302765-000 302765-002 302765-001 302765-003 27006-00 27006-02 300203-000 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 300161-000 308202-000 308203-000 22226-02 22226-01 302036-000 304855-000 52-00224-00 52-00257-00 52-00276-00 52-00260-00 200079 201262 201266 201266 300204-000 301621-000 301765-000 301917-000 301917-000 301917-000 301920-000 302777-000 300418-000 300418-000 301299-000 301300-000 46490 301789-000 304764-001 310761-000 301766-000 300140-000 300140-000 307567-000 27704-04 20208-00 20208-00 20323-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 49354-02 311402-000 307109-000 301736-002 301737-000 301736-000 301736-001 49771-09 49771-09 49771-09 49771-09 49771-01

4180-000 6100-002 4180-000 5440-000 5450-000 1750-101 1750-000 0390-000 0390-000 0640-000 9720-000 9720-000 9720-000 9720-000 0300-001 0300-001 3360-000 5430-000 5430-000 5430-100 5430-100 5430-200 5430-200 10020-000 5921-000 5921-000 5921-000 5921-000 0300-001 4110-002 0850-002 0850-002 0850-002 0850-002 5440-000 5450-000 5440-000 5450-000 3360-000 6100-002 4110-002 0641-000 5160-000 5510-000 3300-000 9720-000 1760-000 1760-102 3560-100 3560-100 0640-000 3540-000 0342-000 1750-101 4110-002 6100-100 6100-200 5180-000 5440-000 5310-001 5310-001 5310-001 5310-001 5310-001 5160-000 5310-001 5510-000 5510-000 6125-002 5310-001 5310-001 0641-000 0641-000 0641-000 0641-000 9660-000 9660-100 9660-100 9660-100 5440-000

Thermostat Tip, contact Tip, contact Tip, movable Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive - (RMX Only) Tool, bearing installing Transmission assembly Transmission assembly Tube Tube, return Valve, cartridge check Valve, check Valve, check Valve, flow control Valve, NC Valve, release Valve, release Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, brass flat Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat plastic Washer, Nylon Washer, Nylon Washer, Nylon shoulder Washer, Nylon shoulder Washer, sealing Washer, shim Washer, spacer Washer, spacer Washer, spacer Washer, spacer Washer, wave Washer, wave Wheel Wheel Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, load Wheel, load Wheel, load Wheel, load Wheel, Non-marking XLC drive Wheel, roller Wheel, Rubber drive Wheel, Traction-lug drive Wire assembly Wire assembly Wire, jumper Yoke assembly Yoke, caster

49831-00 204239 204240 201966 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-006 301633-007 300947-018 300947-019 300947-014 300132-000 300132-000 300947-021 300947-015 310896-000 310896-000 11936-17 11936-17 300947-009 301776-000 302096-008 302096-008 302792-000 302792-000 302792-000 20348 20375 200091 201367 201367 50000-15 302774-016 307603-000 307603-000 307602-000 307602-000 11897-05 11016-27 14935-01 14935-01 301298-000 301298-000 300421-000 300421-000 27808-00 27808-00 302258-006 302247-000 302258-004 23041-00 27626-01 27626-02 27626-03 302307-001 302258-002 310120-000 302258-000 302258-003 300947-026 300947-027 20163-102 301944-000 302058-000

9660-100 5450-000 5450-000 5450-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 2550-000 6100-002 6100-002 6100-002 6100-100 6100-200 6100-002 6100-002 6100-100 6100-200 3560-000 3560-100 6100-002 4111-000 4110-002 4110-002 0341-000 0341-000 9660-000 5180-000 5360-000 5440-000 5440-000 5450-000 6125-002 9720-000 0341-000 0341-000 0341-000 0341-000 2550-000 3560-100 3560-000 3560-100 3560-000 3560-100 1760-000 1760-102 3560-000 3560-100 3530-000 3530-000 3530-000 3550-000 3550-000 3550-000 3550-000 3550-000 3530-000 3580-001 3530-000 3530-000 6100-002 6100-002 5390-301 3300-000 3560-000

February 21, 2002

Return

11 12 13 24 19 8 9 4 4 6 8 8 13 13 10 10 7 5 19 6 12 6 12 4 1 1 1 1 8 19 6 6 6 6 4 4 10 13 6 28 20 3 2 1 18 7 4 5 12 13 4 10 4 9 22 15 15 3 28 3 7 3 7 5 1 1 2 3 5 9 1 13 12 4 5 * 2 5 8 *

BT Prime-Mover, Inc.

3 8 7 11 2 2 2 2 2 3 * * 22 26 4 9 9 39 2 8 8 7 6 14 17 10K 24K * * * 2 3 20 23 14 9 4 * * * * 9 16 15 23 11 19 7 8 13 21 1 3 1 1 1 1 1 1 1 3 1 1 6 1 8 4 4

175

Numerical Index

HMX/RMX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part# 20166 20166 20259 20348 20375 20686 27803 28238 29833 46490 101216 109631 119697 151847 164046 200025 200076 200077 200077 200078 200079 200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 201450 201489 201503 201512 201962 201963 201964 201966 201967 202154 202315 202324 202393 202394 204239 204240 204241 11009-05 11016-27 11017-04 11017-04 11020-40 11020-41 11020-46 11020-50

Description Fitting, grease Fitting, grease Screw Washer, flat Washer, flat Pin, roll Pin, roll Pin, roll Pin, roll Spring, return Return Cam Gear Decal, BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Base, magnet Coil, 24 volt Coil, 24 volt Frame, magnet Spring Armature Base, bus Base, bus Insulation Clamp Cover Screw, cap Lockwasher Washer, flat Clamp Seat Seat Carrier Carrier Bushing Bushing Nut, lock Nut, lock Cap Spring Spring Spring Washer, flat Washer, flat Lockwasher Lockwasher Screw, machine Screw, machine Pin, dowel Cap, relief Elbow, 90× Screw, relief adjuster Base, magnet Frame, magnet Armature Tip, movable Clamp Adapter O Ring Coupler Seal, oil Breather Tip, contact Tip, contact Coil, 12 volt Lockwasher Washer, shim Screw, cap Screw, cap Bearing, plain Bushing Bushing Bearing

February 21, 2002

Return

FIG.# Item# 0300-001 0300-001 0342-000 5180-000 5360-000 0300-001 4111-100 0300-001 0300-001 0640-000 0640-000 0640-000 5330-000 0850-002 2550-000 10020-000 5440-000 5440-000 5450-000 5440-000 5440-000 5440-000 5440-000 5450-000 5440-000 5440-000 5440-000 5440-000 5440-000 5440-000 5440-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 5450-000 5450-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 5440-000 5450-000 6100-002 6100-002 6100-002 6100-002 5450-000 5450-000 5450-000 5450-000 5450-000 10020-000 6100-002 6100-002 6100-002 6100-002 5450-000 5450-000 5440-000 3560-100 3560-100 3560-000 3560-100 0300-001 3540-000 5160-000 0300-001

* * 2 2 3 27 14 13 28 4 3 2 2 3 15 6 1 2 2 3 4 5 6 6 11 13 15 18 19 20 22 24 19 25 10 26 9 12 15 12 4 10 13 23 14 16 17 17 18 9 30 19 29 1 3 5 11 16 1 11 8 12 20 8 7 2 10 16 16 24 5 5 5 35

Part#

Description

11030-05 11030-21 11039-31 11045-04 11045-04 11072-02 11073-34 11073-34 11160-09 11160-11 11160-11 11160-11 11160-11 11160-14 11160-14 11160-14 11170-06 11170-06 11205-26 11205-27 11205-29 11205-29 11205-30 11271-23 11271-23 11695-05 11695-12 11695-12 11844-02 11844-02 11854-02 11873-11 11873-11 11880-09 11880-09 11889-03 11890-09 11897-05 11936-17 11936-17 13281-02 13928-00 14851-04 14915-01 14935-01 14935-01 14986-03 14986-03 14986-03 15677-04 15677-04 15677-04 15677-10 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20208-00 20323-00 20323-00 22226-01 22226-02 23006-00 23007-00 23008-00 23019-00 23041-00 23109-00 23309-00 23309-01 23451-00 23452-01

BT Prime-Mover, Inc.

Bearing, No Seal Bearing, ball Seal Screw, cap Screw, cap Lockwasher Pin, roll Pin, roll Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Nut, self locking Nut, self locking Bearing Bearing Bearing, roller Bearing, roller Bearing Screw, set Screw, set Bushing Bearing, flanged Bearing, flanged Key Key Screw, cap Screw, shoulder Screw, shoulder Screw, round Screw, round Screw Pin, dowel Washer, sealing Washer Washer E clip Magnet Nut, clip Plug, gauge Washer, spacer Washer, spacer Nut, twin Nut, twin Nut, twin Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive - (RMX Only) Tire, Grip Rubber Shell drive Wire, jumper Switch Switch Switch Switch Solenoid, 24 Volt (Flat bracket) Solenoid, 12 Volt (Flat bracket) Gear, pinion Ring Brake assembly Drum, brake Wheel, load Load wheel Assy. Horn, 12 Volt Horn, 24 Volt Resistor assembly Contactor, 24 Volt

FIG.# Item# 3550-000 2550-000 2550-000 0341-000 0341-000 5440-000 3560-000 3560-100 0300-001 0300-001 3560-000 3560-100 4110-002 0300-001 4180-000 6420-101 3580-001 3580-100 4180-000 2550-000 3560-000 3560-100 4180-000 0300-001 0300-001 3300-000 4110-002 4110-002 2550-000 3300-000 3560-100 3580-001 3580-100 5310-001 5310-001 4110-002 2550-000 2550-000 3560-000 3560-100 4110-002 6100-002 4110-002 5230-000 3560-000 3560-100 4110-002 5310-001 5310-001 5430-000 5430-100 5430-200 4110-002 3530-000 3530-000 3530-000 3530-000 5390-301 5310-001 5310-001 5310-001 5310-001 5921-000 5921-000 2550-000 2550-000 3360-000 3300-000 3550-000 3550-000 5160-000 5160-000 5435-000 5450-100

3 10 14 1 6 * 9 8 16 6 6 17 26 23 3 3 1 1 10 12 14 25 12 * * 9 15 21 3 1 11 2 2 2 6 28 2 9 7 6 6 16 17 3 15 23 30 4 8 * * * 18 2 2 2 2 8 3 7 3 7 1 1 4 13 1 2 1 * 4 4 9 1

176

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

23456-03 25189-02 25203-09 25203-10 25204-08 25204-09 25275-01 27006-00 27006-02 27626-01 27626-02 27626-03 27692-00 27692-01 27693-00 27704-04 27796-01 27796-02 27804-00 27807-00 27808-00 27808-00 27809-00 27809-00 27810-00 27810-00 300128-000 300129-000 300132-000 300132-000 300136-000 300136-000 300140-000 300140-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300418-000 300420-000 300420-000 300420-000 300420-000 300421-000 300421-000 300425-000 300425-000 300427-000 300427-000 300431-000 300435-000 300435-000 300947-006 300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-015 300947-018 300947-019 300947-020 300947-021 300947-023 300947-024 300947-026 300947-027 300947-028 300947-030 300947-031 300947-042 300947-065 301280-001 301280-005

Controller, 12 Volt Bearing Shaft, battery Shaft, battery Roller, battery Roller, battery Fuse, 10 Amp Shim Shim Wheel, load Wheel, load Wheel, load Forward/rearward contactor assy, 24 Volt Forward/rearward contactor assy, 12 Volt Contactor assembly Suppressor Base, plate Base, plate Pin, pivot Plate, spring Wheel Wheel Cap, hub Cap, hub Seal, felt Seal, felt Lifter, battery pack Tool, bearing installing Valve, check Valve, check Coupler Coupler Strainer Strainer Socket, relief valve Cam Plate Lever Clip Shoe Spring Spring, brush Spring, brush Bearing Bearing Bearing Bearing Washer, wave Washer, wave Seal Seal Ring, retainer Ring, retainer Plate, brush Band, head Band, head Bolt, torx Bolt, torx Ball Washer Filter Cover, suction Screw, cap Valve, cartridge check Valve, NC Tube Tube, return Plug Valve, flow control Screw, self tapping Cable assembly Wire assembly Wire assembly Screw, self tapping Pump assembly Connector, spade wire Reservoir assembly Endhead Fan Plate, brush

February 21, 2002

Return

FIG.# Item# 5460-000 0390-000 0390-000 0390-000 0390-000 0390-000 9660-000 0300-001 0300-001 3550-000 3550-000 3550-000 5440-000 5440-000 5450-000 5440-000 3560-000 3560-100 3560-100 3560-100 3560-000 3560-100 3560-000 3560-100 3560-000 3560-100 10020-000 10020-000 6100-100 6100-200 6100-100 6100-200 6100-100 6100-200 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-000 1760-102 1760-000 1760-000 1760-102 1760-102 1760-000 1760-102 1760-000 1760-102 1760-000 1760-102 1760-000 1760-000 1760-102 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 6100-002 1760-102 1760-102

1 2 4 4 3 3 9 10 10 1 1 1 * * * 28 1 1 5 14 13 21 10 9 3 3 2 3 9 9 5 5 15 15 4 2 3 4 5 7 6 4 5 6 12 7 14 7 8 14 16 11 13 5 9 10 25 15 27 14 21 13 23 4 2 22 26 32 39 37 34 6 1 17 24 36 18 10 12 6

Part#

Description

301296-000 301297-000 301297-000 301298-000 301298-000 301299-000 301300-000 301301-000 301445-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301604-000 301604-001 301606-000 301607-000 301621-000 301626-000 301627-000 301633-006 301633-007 301652-016 301652-016 301652-016 301652-016 301652-025 301652-030 301653-020 301654-012 301654-012 301665-000 301692-000 301700-010 301717-000 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301723-000 301724-000 301724-000 301730-001 301736-000 301736-001 301736-002 301737-000 301740-001 301740-001 301741-000 301742-000 301747-000 301748-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301778-000 301778-000 301779-000 301780-000 301781-000 301781-000 301788-000 301789-000 301792-000 301792-001 301792-002 301798-000 301811-001 301821-000

Frame, caster 3560-100 Axle, caster 3560-000 Axle, caster 3560-100 Washer, spacer 3560-000 Washer, spacer 3560-100 Spring, inner 3560-100 Spring, outer 3560-100 Frame, wheel 3560-100 Battery discharge indicator/hourmeter 12 Volt5230-000 Battery discharge indicator/hourmeter 24 Volt5230-000 Case, gear 2550-000 Cover, gear case 2550-000 Loctite tube 10020-000 Loctite spray can, N primer 10020-000 Loctite, gasket eliminator 10020-000 Link, upper 0300-001 Link, upper 0300-001 Body, cylinder 6420-001 Link, lower 0300-001 Spring 6100-002 Gear, idler 2550-000 Gear, drive 2550-000 Transmission assembly 2550-000 Transmission assembly 2550-000 Screw 0300-001 Screw 4110-002 Screw 4180-000 Screw 5430-200 Screw, cap 0340-001 Screw, locking 0340-001 Plug, drain/fill pipe 2550-000 Nut, flanged 2550-000 Nut, flanged 3300-000 Gear, idler 2550-000 Platform 0340-001 Screw 9660-000 Housing, switch 4111-000 Housing, switch 4111-100 Control, thumb 0640-000 Grip, twist 4111-000 Grip, fixed 4111-000 Guard 4111-000 Cover 4111-000 Cover 4111-100 Bracket, switch 4111-000 Bracket, switch 4111-100 Pin, axle 0300-001 Switchbar, lift 0641-000 Switchbar, lower 0641-000 Switchbar, high speed 0641-000 Switchbar, horn 0641-000 Screw 0300-001 Screw 4110-002 Kit, contactor tip 5440-000 Bar, torsion 3540-000 Isolator 0300-001 Pivot 3540-000 Pivot, handle 4110-002 Linkage, brake 3300-000 Pin 4110-002 Baffle 4110-002 Spring 4110-002 Stem, handle 4110-002 Washer 4111-000 Bushing 4111-000 Pin 4111-000 Pin 4111-100 Pin 4111-100 Pin, threaded 0640-000 Shaft, cam 0640-000 Block 4111-000 Block 4111-100 Retainer, spring 3540-000 Spring, suspension 3540-000 Backrest 9730-000 Backrest 9730-000 Backrest 9730-000 Rod, push 3300-000 Filler 0340-001 Pump Motor Assembly 1750-000

BT Prime-Mover, Inc.

FIG.# Item# 4 5 18 11 19 12 13 22 5 5 1 7 * * * 29 7 2 24 28 11 16 * * 22 12 4 7 17 7 8 5 19 11 2 5 15 15 7 13 18 8 5 5 2 2 15 4 5 13 12 34 14 K 6 3 3 13 15 7 4 20 22 17 12 14 10 18 8 6 10 17 11 10 1 1 1 16 15 *

177

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301821-001 301821-002 301821-003 301821-004 301821-004 301821-005 301821-006 301821-007 301821-008 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-016 301826-030 301827-020 301830-000 301831-000 301831-001 301835-000 301844-000 301851-000 301860-000 301868-001 301875-000 301880-000 301881-000 301882-000 301885-000 301887-000 301889-000 301890-000 301890-001 301890-002 301914-000 301914-000 301917-000 301917-000 301917-000 301920-000 301921-012 301921-012 301921-012 301922-014 301922-020 301922-020 301922-025 301922-025 301922-100 301944-000 301945-006 301946-000 301946-001 301949-000 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-035 301954-025 301954-025 301954-035 301954-035

Armature Housing, field coil Cover, drive end Bearing Bearing, drive end Bearing, commutator end End, commutator Bolt, through Cover, end Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Caster Assembly Pad, foot Pad, foot Bolt, shoulder Console Housing, switch Anchor, spring Fork, wheel Bar, ride Cover Bracket, switch Plate Pin, brake pivot Gear, pinion Breaker, 12 AMP Breaker, 110 AMP Breaker, 150 AMP Breaker, 80 AMP Kit, seal Kit, seal Spring Spring Spring Spring Screw Screw Screw Screw Screw Screw Screw Screw Screw Yoke assembly Retainer Seal, large felt Seal, small felt Bearing, handle Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

1750-000 1750-000 1750-000 1750-101 1750-000 1750-000 1750-000 1750-000 1750-000 0840-000 5330-000 5510-000 9660-100 5430-000 5430-100 5430-100 5430-100 5430-200 5435-000 5460-100 5460-201 9660-000 0340-001 3560-000 0340-001 0340-001 6125-002 0340-001 0641-000 3300-000 0300-001 0641-000 0641-000 0641-000 0340-001 4110-002 2550-000 5910-000 5911-000 5911-000 5911-000 6420-001 6420-101 0641-000 5160-000 5510-000 3300-000 0641-000 4111-000 4111-100 5435-000 4110-002 4111-000 4110-002 4110-002 4111-000 3300-000 3300-000 4180-000 4180-000 3300-000 0341-000 5192-100 5192-200 5390-100 5390-201 5390-301 5430-200 5435-000 5435-000 5460-000 9660-000 0341-000 3300-000 5430-000 5360-000 3300-000 4110-002 4111-000 4111-100

301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-016 301955-030 301956-035 301957-100 301958-110 301960-004 301960-004 301960-004 301960-004 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-010 301960-010 301960-012 301960-016 301960-020 301961-010 301961-010 301964-032 301964-032 301965-026 301965-026 301996-000 301996-002 302016-000 302023-000 302036-000 302057-000 302058-000 302060-000 302061-000 302065-000 302069-000 302080-000 302080-000 302092-000 302096-008 302096-008 302110-000 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302287-000 302290-000 302307-001 302341-000 302343-000 302348-000 302350-000 302351-000 302352-000 302354-000 302359-000 302360-000 302361-000 302362-000

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Screw, shoulder Pin, roll Pin, roll Pin, roll Pin, roll Pin Pin, wheel fork pivot Switch, key Harness, head Spacer Isolator, front Yoke, caster Plate, latch Bracket, harness Manual, RMX/HMX Service Bumper, door Clamp, cable Clamp, cable Extra Keys only Washer Washer Drive Motor Assembly Switch, horn Switch, lift Switch, lower Pocket, manual Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive - (RMX Only) Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Guard, string Bumper Wheel, load Panel Harness, rider bar Bar, bus Bar, bus Bar, bus Bar, bus Bracket, switch Head, drive end Armature Kit, field coil Brush

5160-000 0300-001 0641-000 3300-000 0300-001 0340-001 4180-000 3540-000 0300-001 3540-000 3540-000 0641-000 4111-000 4111-100 9660-000 3300-000 9660-000 0340-001 0641-000 4180-000 5430-000 5430-100 5430-200 5435-000 5435-000 3540-000 5180-000 3540-000 9720-000 3540-000 4111-000 4111-100 0640-000 4111-100 4111-000 4111-100 0300-001 0300-001 5310-001 5390-000 0300-001 0340-001 3560-000 0340-001 4180-000 0850-002 0340-001 4111-000 4111-100 5310-001 4110-002 4110-002 1760-000 5160-000 5510-000 5510-000 0340-001 5290-000 9660-100 9660-100 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 3550-000 4110-002 3550-000 5435-000 5390-301 5430-000 5430-000 5430-000 5430-000 5435-000 1760-000 1760-000 1760-000 1760-000

178

Return

3 5 1 2 2 4 6 7 8 2 3 12 4 6 5 8 * 5 10 2 2 4 11 * 1 13 8 10 8 6 17 10 1 11 9 27 4 1 1 1 1 K K 3 2 1 18 2 1 1 4 16 9 23K 9K 16 4 14 11 13 8 4 * * 1 6 2 8 2 8 2 2 2 7 14 2 17 5 11 11

BT Prime-Mover, Inc.

3 2 9 5 30 14 7 7 9 4 13 6 3 3 * 3 * 12 7 8 4 7 * * * 9 4 1 5 12 7 7 1 20 6 6 19 32 1 1 8 3 4 5 6 * 16 4 4 * 10K 24K * 1 2 3 8 1 10 7 3 1 1 1 1 1 4 2 1 3 5 11 12 13 16 1 13 10 1 3

February 21, 2002

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

302363-000 302363-000 302364-000 302367-012 302402-000 302406-020 302572-000 302623-000 302761-000 302765-000 302765-001 302765-002 302765-003 302766-000 302766-001 302766-002 302766-003 302768-000 302768-001 302769-000 302769-001 302770-080 302773-012 302774-016 302777-000 302792-000 302792-000 302792-000 302831-000 302839-020 302862-000 302863-000 302864-000 302872-002 302873-001 302940-000 303009-025 303009-025 303546-000 303624-000 303701-000 303702-004 303703-050 303724-000 303724-001 303724-002 303724-003 303724-004 303724-005 303724-006 303724-007 303724-008 303724-009 303724-010 303724-011 303797-000 304011-000 304011-001 304019-000 304297-000 304297-001 304345-000 304348-000 304348-000 304349-000 304349-000 304597-000 304764-001 304821-000 304822-000 304824-000 304855-000 304871-000 304872-000 304874-000 304880-000 304881-000 304882-000 304883-000 304884-000

Kit, lead assembly Kit, lead assembly Head, commutator end Screw Decal, DO NOT STEAM CLEAN Screw, socket flat head Pin, groove Load wheel Assy. Guide, round Shield, left latch Shield, right latch Shield, left latch Shield, right latch Latch, left Latch, right Latch, left Latch, right Backrest, load Backrest, load Load backrest Load backrest Screw, flat head Nut Washer, flat plastic Spring Washer, brass flat Washer, brass flat Washer, brass flat Coupler Screw, flat head locking Grip, fixed Grip, twist Guard Knob assembly Knob assembly Coil, 12 Volt Screw, socket head Screw, socket head Controller, 12 Volt Remanufactured Tire, Crowned Urethane Grip Fastener, ratchet Screw, flat head Door, right side battery Door, left side battery Door, right side battery Door, left side battery Door, right side battery Door, left side battery Door, right side battery Door, left side battery Door, right side battery Door, left side battery Door, right side battery Door, left side battery Pump and motor assembly, 12 Volt Relay, 12 Volt (Sealed) Relay, 24 Volt (Sealed) Reverser assembly, 2 wires Contactor, 300 Amp line ìEî (24 Volt) Contactor, line ìEEî Caster Assembly, spring loaded Nut, slotted Nut, slotted Bearing, thrust Bearing, thrust Decal, NO RIDING Standoff Bushing, iron Bushing, iron Fork, wheel Spacer Pin, lower link Pin, lower link (Cold Storage) Pin, axle Pin, axle (Cold Storage) Pin Pin (Cold Storage) Pin, lower link Pin, lower link (Cold Storage)

February 21, 2002

Return

FIG.# Item# 1760-000 1760-102 1760-000 5521-000 5435-000 6125-002 4110-002 3550-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 9720-000 0341-000 0341-000 9660-000 4111-100 4111-100 4111-100 4111-100 4111-100 4111-100 4111-100 6100-002 2550-000 3300-000 5460-000 3530-000 9720-000 9720-000 9720-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 0390-000 6100-002 5521-000 5521-000 0840-000 5192-100 5192-200 3560-100 3560-000 3560-100 3560-000 3560-100 0850-002 0342-000 0300-001 0300-001 0300-001 4110-002 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001 0300-001

2 3 8 * 5 3 11 * 10 8 13 8 13 6 14 6 14 2 2 * * 3 12 4 7 * * * 16 9 13 19 8 12 21 3 6 10 1 2 11 9 1 1 6 1 6 1 6 1 6 1 6 1 6 * 1 1 1 1 1 * 8 7 2 2 9 4 4 18 17 19 21 21 15 15 19 19 25 25

Part#

Description

304885-000 304886-000 304887-000 304888-000 304909-000 304910-000 304973-000 304976-000 304977-000 305036-000 305036-001 305036-002 305036-003 305036-004 305036-005 305036-006 305036-007 305036-008 305036-009 305036-010 305036-011 305036-018 305036-019 305036-020 305036-021 305036-022 305036-023 305036-024 305282-000 305282-001 305493-000 305507-000 305564-000 305878-001 305880-001 305955-000 305969-000 305974-000 305974-001 305974-002 305974-003 305974-007 305974-008 305974-013 305974-014 305975-002 305975-003 305975-006 305975-007 305982-000 305990-000 306051-000 306051-001 306054-000 306100-000 306101-000 306415-000 306416-000 306557-000 306578-000 306639-000 306641-000 306642-000 306643-000 306644-001 306645-000 306777-003 306848-000 307053-000 307055-000 307109-000 307110-001 307110-002 307110-003 307194-000 307195-000 307207-000 307289-000 307444-000 307531-000

Pin 0300-001 Pin (Cold Storage) 0300-001 Pin 0300-001 Pin (Cold Storage) 0300-001 Pin 0300-001 Pin (Cold Storage) 0300-001 Contactor, 300 Amp line ìEî (12 Volt) 5192-100 Module, control 12 Volt 5360-000 Harness, main 5390-100 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Rod, pull 0300-001 Battery discharge indicator, BDI 12 Volt 5230-000 Battery discharge indicator, BDI 24 Volt 5230-000 Switch, disconnect 5310-001 Decal, NO STEP 0850-002 Pin, brake pivot (Cold storage) 4110-002 Controller, 300 AMP system 5460-100 Motor assembly, drive 1760-102 Decal, WARNING 0850-002 Bar, bus 5430-100 Cable 5430-100 Cable 5430-100 Cable 5430-100 Cable 5430-100 Cable 5430-200 Cable 5430-200 Cable 5430-200 Cable 5430-200 Cable 5430-100 Cable 5430-100 Cable 5430-200 Cable 5430-200 Kit, ìEEî cover band 1760-102 Reverser assembly, 3 wires 0840-000 Display, BDI/Hourmeter lift interrupt, 12 Volt 5230-000 Display, BDI/Hourmeter lift interrupt, 24 Volt 5230-000 Harness, wire 5230-000 Decal, HMX 0850-002 Decal, RMX 0850-002 Kit, handset 10010-000 Cable, handset 10010-000 Guard, splash 0342-000 Bar, bus ìEEî 5430-100 Bar, bus ìEî 5430-100 Endhead, drive 1760-102 Armature 1760-102 Kit, field coil 1760-102 Brush 1760-102 Endhead, commutator 1760-102 Controller, 400 AMP system 5460-201 Bar, bus 5430-200 Block, driver 9660-000 Mount, heater 9660-000 Switch, toggle 5310-001 Load wheel Assy. 3550-000 Load wheel Assy. 3550-000 Load wheel Assy. 3550-000 Harness, main 5390-201 Harness 9660-000 Bracket 9660-000 Kit, switch 5510-000 Bushing 0640-000 Body, cylinder 6420-101

BT Prime-Mover, Inc.

FIG.# Item# 12 12 26 26 33 33 1 1 3 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 4 4 5 7 27 1 1 1 11 13 16 15 14 15 13 14 16 2 4 1 11 K 1 1 1 2 10 8 1 2 1 10 10 15 11 2 4 9 1 10 3 6 1 * * * 4 8 10 4 5 2

179

HMX/RMX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

307566-000 307566-000 307567-000 307571-000 307602-000 307602-000 307603-000 307603-000 307644-000 307943-000 308202-000 308203-000 308439-000 308493-000 308506-000 308518-000 308570-001 308571-000 308571-000 309871-000 310110-000 310110-000 310120-000 310328-000 310698-000 310699-000 310757-000 310758-000 310759-000 310760-000 310761-000 310762-000 310763-000 310764-000 310894-000 310894-000 310896-000 310896-000 310897-000 310897-000 310900-000 310900-000 310901-000 310901-000 310902-000 311401-000 311402-000 311403-000 311424-000 311427-000 311428-000 311428-000 311429-000 311590-000 311650-000 311889-000 311928-000 312010-000 312011-000 312011-000 312012-000 312012-000 312013-000 312013-000 312014-000 312014-000 312015-000 312019-000 312359-000 312361-000 42223-02 49354-02 49367-00 49367-01 49506-02 49506-02 49506-03 49506-03 49506-03 49506-03

Harness Harness Strap, static Bracket Washer, Nylon shoulder Washer, Nylon shoulder Washer, Nylon Washer, Nylon Potentiometer bracket assembly Set, spring and brush Solenoid, 12 Volt Solenoid, 12 Volt Kit, pin Manual, RMX/HMX Master Parts Kit, precharge resistor Kit, switch Breaker, 105 AMP Box, ìEEî Box, ìEEî Roller Rod, cylinder Rod, cylinder Wheel, roller Plate, skid Cylinder assembly Cylinder assembly Pump Motor Assembly Armature Bearing Bolt Stator Set, brush and spring Holder, brush Endhead, commutator Kit, solenoid Kit, solenoid Valve, release Valve, release Coil, 24 Volt Coil, 24 Volt Elbow, 90× Elbow, 90× Breather Breather Kit, reservoir Bracket, switch Switch, reed Decal, WARNING COAST Control, coast Harness, main Harness, handle stem Harness, stem Harness Pump and motor assembly, 24 Volt Pump and motor assembly, 24 Volt Latch Door Kit, pump assembly Kit, flow control Kit, flow control Kit, relief valve Kit, relief valve Kit, adapter Kit, adapter Reservoir Reservoir Kit, pump assembly Kit, reservoir Hose Adapter Heater Switch, pressure Relay, 12 Volt Relay, 24 Volt Heater, 12 Volt Heater, 12 Volt Heater, 24 Volt Heater, 24 Volt Heater, 24 Volt Heater, 24 Volt

5390-201 5390-100 5180-000 0341-000 0341-000 0341-000 0341-000 0341-000 5330-000 1750-000 5921-000 5921-000 4110-002 0850-002 5430-200 5510-000 5911-000 0341-000 0341-000 0300-001 6420-001 6420-101 3580-001 3580-100 6420-001 6420-101 1750-101 1750-101 1750-101 1750-101 1750-101 1750-101 1750-101 1750-101 6100-100 6100-200 6100-100 6100-200 6100-100 6100-200 6100-100 6100-200 6100-100 6100-200 6100-100 4110-002 5310-001 0850-002 4110-002 5390-301 5390-201 5390-301 5390-301 6100-100 6100-200 0340-001 0340-001 6100-100 6100-100 6100-200 6100-100 6100-200 6100-100 6100-200 6100-100 6100-200 6100-200 6100-200 6125-002 6125-002 9660-000 6125-002 5521-000 5521-000 9660-100 9660-100 9660-000 9660-100 9660-100 9660-100

49607-00 49607-00 49656-01 49656-01 49670-00 49709-10 49771-01 49771-02 49771-029 49771-029 49771-09 49771-09 49771-09 49771-09 49831-00 49852-01 49854-01 49854-03 49854-04 49854-08 49856-100 49856-11 49856-11 49856-11 49856-110 49856-110 49856-15 49856-15 49856-15 49856-15 49856-66 49856-66 49856-66 49910-01 49910-01 49910-01 49929-01 49929-03 49929-10 50000-15 50001-07 50001-09 50001-11 50001-11 50001-11 50001-11 50001-11 50001-11 50003-01 50003-01 50003-02 50003-02 50004-03 50022-01 52-00221-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00 52-05103-00

Plug, diode Plug, diode Adapter Adapter Lubricant, lift truck Clamp Tab, male Fitting, male tab wire Fitting, male tap 45× Fitting, male tap 45× Tab wire, male Tab wire, male Tab wire, male Tab wire, male Thermostat Connector, tip Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Bearing, ball Bearing, ball Bearing, seal Bushing, iron Bushing, iron Bushing Washer, flat Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Screw Screw Screw Screw Screw Screw Paint, BT BLACK semi gloss Spray, BT BLACK semi gloss Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Sleeve Sleeve Sleeve Sleeve Sleeve Sleeve

180

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2 4 3 * * * * * 1 9 1 1 K * 18 4 1 3 5 36 4 5 3 3 1 1 1 3 6 4 9 8 7 5 3 3 8 8 7 7 16 16 14 14 12 29 9 4 3 1 1 6 7 1 1 6 4 4 6 6 10 10 11 11 13 13 4 12 7 4 7 5 1 1 6 9 1 1 6 9

BT Prime-Mover, Inc.

FIG.# Item# 5390-201 5390-301 6125-002 6125-002 10020-000 4180-000 5440-000 5310-001 6100-100 6100-200 9660-000 9660-100 9660-100 9660-100 9660-100 5190-000 5190-000 5190-000 5190-000 5190-000 5430-000 5430-000 5430-200 5430-200 5190-000 5190-000 5430-000 5430-000 5430-000 5430-000 5430-000 5430-100 5430-200 3560-000 3560-100 3550-000 0300-001 0300-001 3560-100 6125-002 9660-000 0342-000 5390-301 5430-000 5430-100 5435-000 5435-000 5435-000 5435-000 5435-000 5390-301 5435-000 5180-000 5440-000 0850-002 0850-002 0850-002 0850-002 0850-002 0850-002 0850-002 0850-002 5430-000 5430-000 5430-100 5430-100 5430-200 5430-200

3 4 2 6 5 5 * * 17 17 * 2 5 8 3 2 1 1 1 1 18 2 2 4 3 4 3 9 10 17 8 17 17 12 20 2 31 18 15 9 * 3 10 1 1 * * * 7 11 9 6 1 * 6 6 6 6 6 6 6 6 5 19 6 12 6 12

February 21, 2002

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

Return

PART MANUAL Manual Part Number 304002-000 HMX ELECTRIC LOW LIFT PALLET TRUCK

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

ISSUED NOVEMBER 1994

Return

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Return

FEBRUARY 1994

GENERAL INFORMATION INDEX

RIGHT-HAND AND LEFT-HAND SIDES

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies.

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

EXAMPLE: FIG ITEM # #

PART #

NAME

# FOR ASSY.

3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5 3.5

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 40092-01 40092-02 40092-03 40092-04 40092-05 52-05069-00 300284-000 200037 NSS NA 200028

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

12 12 12 12 12 13 14 15 16 16 16 16 16 17 18 19 20 21 K

FEBRUARY 1994

Return

UNIT 89/180 95/198 108/226 111/240 119/258

89/180 95/198 108/226 111/240 119/258

Return

NOVEMBER 1994

ALPHABETICAL INDEX NAME

FIG.#

PAGE #

A,B Battery Rollers and Frame Assembly

4.6

4.11

C Caster Assembly Caster Torsion Rod Assembly Contactor Assembly, 1A

4.5 4.4 2.6

4.9 4.7 2.9

D Decals and Parts List Assembly Drive Motor Assembly

0.1 2.8

0.1 2.13

E Electrical Assembly Electrical Panel Assembly Electrical Schematic Electrical Schematic Symbols

2.3 2.4 2.1 2.2

2.3 2.5 2.1 2.2

F Forward and Rearward Contactor Assembly Frame Assembly

2.5 4.1

2.7 4.1

G,H Hand Rail Assembly Handle and transmission Installation Hydraulic Pump and Motor Hydraulic Schematic Hydraulic Schematic Symbols Hydraulic System Assembly

4.3 1.1 3.4 3.1 3.2 3.3

4.5 1.1 3.5 3.1 3.2 3.3

I,J,K,L Load Wheel Assembly

4.2

4.3

M,N Numerical Index

99.1

O,P Pump Motor Assembly

2.7

2.11

Q,R,S Shield and Guards Special Tools and Lubrications

4.7 10.1

4.13 10.1

T Tilting Package Guard Assembly Transmission Assembly

4.8 1.3

4.15 1.5

U,V,W Walk Along Knob Control Handle Head Assembly

1.2

1.3

X,Y,Z

NOVEMBER 1994

Return

FIGURE # 0.1 DECALS AND PARTS LIST ASSEMBLY

0.1

Return

NOVEMBER 1994

FIG ITEM # # PART # 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

1 2 3 4 4 4 4 5 6 * * * *

302035-000 NA 302066-001 52-00254-00 52-00257-00 52-00267-00 52-00269-00 302100-000 302523-000 302063-000 23296-00 304002-000 302065-000

SEPTEMBER 1994

Return

NAME Decal, WARNING Decal, HMX data plate Decal, BT PRIME-MOVER Paint, orange Spray, orange Paint, graphite green Spray, graphite green Decal, HMX Decal, WARNING COAST Manual, RMX/HMX Operator Cord, manual Manual, HMX Parts Manual, RMX/HMX Repair

# FOR ASSY.

UNIT

1 1 2 As Req'd. As Req'd. As Req'd. As Req'd. 1 1 1 1 1 1

0.2

FIGURE # 1.1 HANDLE AND TRANSMISSION INSTALLATION

1.1

Return

NOVEMBER 1994

FIG ITEM # # PART # 1.1

------------------

1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1 1.1

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301854-000 301764-000 301954-025 13281-02 301762-000 302095-000 302406-020 302528-000 302093-000 301652-016 302572-000 301753-000 302094-000 301885-000 301740-001 301946-001 11205-23 -----------------301946-000 11205-26 301633-000 302098-000 301765-000 11020-43 301766-000 301922-020 302096-008

NOVEMBER 1994

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NAME Control handle head assembly (See Fig.# 1.2) Control, coast Baffle Screw, socket head E clip Pin, coast control Pin, handle pivot Screw, flat head socket Washer, finishing Cap, tapered Screw, socket head Pin, groove Pivot, handle Cap, straight Pin, brake pivot Screw, set Seal, small Bearing, small Frame, carrier (See Fig.# 4.1) Seal, large Bearing Transmission assembly (See Fig.# 1.3) Guide, wire Spring Bearing Stem, handle Screw, flat head socket Washer, finishing

# FOR ASSY.

UNIT

1 1 1 6 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1

1.2

FIGURE # 1.2 WALK ALONG KNOB CONTROL HANDLE HEAD ASSEMBLY

1.3

Return

NOVEMBER 1994

FIG ITEM # # PART #

NAME

# FOR ASSY.

1.2

304012-003

Handle FIXED assembly

1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

304019-000 301825-010 301964-032 109631 101216 46490 301717-000 109630 301780-000 301718-000 301779-000 301781-000 302831-000 301964-016 302862-000 X302872-000 ----------------301954-035 X302864-000 301961-010 301965-026 302040-000 119697 301729-000 301950-022 301824-000 301833-000 301824-000 11261-11 11072-14 301728-000 -----------------302130-001 301921-012 301723-000 302130-000 301917-000 302129-000 301724-000 301960-004 302080-000 302023-000 301778-000

Reverser assembly Screw, self tapping Pin, roll Cam Return Spring, return Housing, switch Bushing Shaft, cam Control, thumb Pin, threaded Block Coupler Pin, roll Grip, fixed Knob assembly Screw, button head 5m x 30mm Screw, socket (not part of handle assy.) Guard Screw, shoulder Pin, roll Potentiometer and wires Gear Bracket, potentiometer Screw, machine Switch, forward Spacer Switch, rearward Nut Lockwasher Bracket, forward & rearward Heater, freezer pkg. Switch, lower Screw, flat head Cover Switch, lift Spring, return Switch, horn Bracket, switch Nut Clamp, cable Harness, head Pin

1 6 3 1 1 1 1 2 1 2 2 2 2 2 2 2 8 2 1 1 1 1 1 1 2 1 1 1 2 4 1 1 1 9 1 1 6 1 1 1 1 1 2

NOVEMBER 1994

Return

UNIT

1.4

FIGURE # 1.3 TRANSMISSION ASSEMBLY (301633-000)

1.5

Return

NOVEMBER 1994

FIG ITEM # # PART # 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3 1.3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 301954-025 301580-000 11890-09 301887-000 301654-012 301581-000 301653-020 11897-05 301626-000 11030-21 301627-000 11205-27 23007-00 11039-31 302258-003 20071-04 302247-000 301654-024 302308-000 23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000 301945-006 301754-000 301798-000 301920-000

NOVEMBER 1994

Return

NAME

# FOR ASSY.

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Case, gear Pin, dowel Gear, pinion Nut, flanged (Torque 50 ft./lbs.) Cover, gear case Plug, pipe Washer, sealing Gear, idler Bearing, ball Gear, drive Bearing Ring Seal Wheel, Traction-lug drive Tire, Traction-lug drive Wheel, drive Nut, flanged (Torque 250 ft./lbs.) Motor, drive (See Fig.# 2.8) Brake assembly Cam Plate Lever Clip Spring Shoe Retainer Linkage, brake Rod, push Spring

2 1 1 1 1 1 1 1 2 15 1 2 1 2 1 2 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1

UNIT

1.6

FIGURE # 2.1 ELECTRICAL SCHEMATIC

2.1

Return

NOVEMBER 1994

FIGURE # 2.2 ELECTRICAL SCHEMATIC SYMBOLS

NOVEMBER 1994

Return

2.2

FIGURE # 2.3 ELECTRICAL ASSEMBLY

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN PANEL ASSEMBLY AND FRAME.

2.3

Return

NOVEMBER 1994

FIG ITEM # # PART # 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3

1 2 3 4 5 6 7 8 9 10 11 * * * * 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

304003-000 301922-014 301960-008 15677-04 301772-000 303993-000 302017-000 302016-000 50001-11 302308-000 -----------------X49854-3X 49852-01 49853-01 49856-110 301952-040 301960-006 20208-00 11880-09 14986-03 49856-11 49856-101 14851-04 15677-10 52-05103-00 301922-020 49856-15 301890-000 49856-66 301445-001 49856-100 301826-016 20163-102 302343-000 49607-00 49350-02 49606-00 49605-00 302624-000 302406-020

NOVEMBER 1994

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NAME Panel assembly (See Fig.# 2.4) Screw, socket flat head Nut Clamp Pump/motor assembly, lift (See Fig.# 3.4) Harness Switch, emergency disconnect Switch, key Lockwasher Motor, drive (See Fig.# 2.8) Connector assembly, ORANGE Connector, ORANGE housing Connector, tip Bushing Cable, 23" Screw, locking Nut Switch, interlock Screw, round head Nut, twin Cable assembly Cable assembly Nut, clip Clamp Sleeve (3 foot) Screw, socket flat head Cable assembly Breaker, circuit Cable assembly Display, gauge Cable assembly Screw, thread form Jumper Harness, Rider bar Plug, diode Resistor Suppressor Filter, horn Extension, terminal Screw, flat head

# FOR ASSY.

UNIT

1 5 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 1 2 1 1 1 1 1 As Req'd. 1 3 1 1 1 1 2 1 1 5 2 3 1 1 3

2.4

FIGURE # 2.4 ELECTRICAL PANEL ASSEMBLY (304003-000)

NOTE: USE HEAT CONDUCTING MATERIAL FROM DOW #340 BETWEEN COTROLLER AND PANEL PLATE.

2.5

Return

NOVEMBER 1994

FIG ITEM # # PART # 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4

1 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

302341-001 27325-01 301314-000 301891-001 301889-000 20208-00 11880-09 14986-03 23309-01 20140-01 49367-01 27692-00 301960-008 50001-11 50003-01 301826-016 50022-01 11072-02 49771-01 23451-00 302167-000 301951-010 301951-016 302354-000 302348-000 302351-000 302350-000 302352-000 302367-012 27704-01 20912-00 27318-00 302353-000 23452-01 27693-02 49521-00 49856-67 49856-66 50003-02 27704-06 301954-035 302402-000

NOVEMBER 1994

Return

NAME

# FOR ASSY.

Panel Controller Controller, remanufactured Contactor Breaker, control Switch. limit Screw, machine Nut, twin Horn Breaker, power Relay Contactor, F&R (See Fig.# 2.5) Nut Lockwasher Screw, cap Screw, thread form Screw, cap Lockwasher Tab, male Resistor assembly Spacer, horn Screw, cap Screw, cap Bracket, switch Bar, buss Bar, buss Bar, buss Bar, buss Screw, cap Suppressor Bar, buss Bar, buss Resistor, field weakening Contactor, field weakening Contactor, 1A (See Fig.# 2.6) Delay, 1 second time Cable Cable Screw, cap Suppressor, 1A Screw, socket head Decal, DO NOT STEAM CLEAN

1 1 1 1 1 1 2 1 1 2 1 1 4 8 6 2 6 6 6 1 1 17 2 1 1 1 1 1 6 2 2 1 1 1 1 1 1 1 2 1 1 1

UNIT

2.6

FIGURE # 2.5 FORWARD & REARWARD CONTACTOR ASSEMBLY (27692-00)

2.7

Return

NOVEMBER 1994

FIG ITEM # # PART # 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

1 200076 2 200077 3 200078 4 200079 5 200080 6 200081 7K NSS 8K NSS 9K NSS 10 201266 11 200085 12 201215 13 200086 14K NSS 15 200088 16 201368 17 201372 18 200089 19 200090 20 200091 21K NSS 22 200093 23 201367 24 200094 25 200095 26 200096 27K NSS K 301741-000

NOVEMBER 1994

Return

NAME Base, magnet Coil Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Tip, movable Spring (GOLD) Insulation Locknut Clamp Tip, contact Cover Lockwasher Screw, machine Screw, cap Lockwasher Washer, flat Tip, contact Clamp Washer, flat Seat Carrier Bushing Tip, contact Kit, contactor tip (contains items marked with "K")

# FOR ASSY.

UNIT

1 2 2 2 2 2 2 1 4 2 2 2 4 1 2 8 8 2 2 2 1 2 2 4 2 2 1 1

2.8

FIGURE # 2.6 1A CONTACTOR ASSEMBLY (27693-00)

2.9

Return

NOVEMBER 1994

FIG ITEM # # PART # 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6 2.6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

201962 200077 201963 201262 201964 200081 204240 204239 200096 200095 201966 201259 201266 201367 201215 201967 201368 201372 200094

NOVEMBER 1994

Return

NAME Base, magnet Coil Frame, magnet Spring (RED) Armature Base, buss Tip, contact Tip, contact Bushing Carrier Tip, movable Cap Spring (GOLD) Washer, flat Nut, lock Clamp Lockwasher Screw, machine Seat

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 4 4 1

2.10

FIGURE # 2.7 PUMP MOTOR ASSEMBLY (301822-000)

2.11

Return

NOVEMBER 1994

FIG ITEM # # PART # 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7 2.7

1 2 3 4 5 6 7 8 9

301821-003 301821-004 301822-001 301821-005 301822-002 301821-006 301821-007 301821-008 202356

NOVEMBER 1994

Return

NAME

# FOR ASSY.

Cover, drive end Bearing, drive end Armature Bearing, commutator end Housing field coil End, commutator Bolt, through Cover, end Set, spring and brush

1 1 1 1 1 1 1 set 1 1 set

UNIT

2.12

FIGURE # 2.8 DRIVE MOTOR ASSEMBLY (302308-000)

2.13

Return

NOVEMBER 1994

FIG ITEM # # PART # 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

301327-001 301327-002 301327-003 302515-000 300540-000 300541-000 300542-000 300543-000 300544-000 300545-000 302516-000 301327-004 301327-028 301327-006 301327-007 301327-008 302518-000 300541-000 300554-000 300562-000 300563-000 301327-000 300560-000 301327-011 300560-000 301327-012 301327-013 301327-014

NOVEMBER 1994

Return

NAME Screw, CE clamp Cover, brush Shield, end Terminal, crossover and Insulator, washer Insulator, brushing Gasket Insulator, washer Washer Lockwasher Nut Holder, brush Brush Spring Terminal, screw brush Holder, screw brush Stator, complete Insulator, brushing Insulator, washer Washer, belleville Spacer, washer Shim, washer Bearing, ball Armature Bearing, ball Shield, end Screw, clamp Seal, shaft

# FOR ASSY.

UNIT

4 1 1 2 4 2 4 2 4 4 8 1 4 4 4 4 1 2 2 2 1 1 1 1 1 1 4 1

2.14

FIGURE # 3.1 HYDRAULIC SCHEMATIC

3.1

Return

NOVEMBER 1994

FIGURE # 3.2 HYDRAULIC SCHEMATIC SYMBOLS

COMPONENT ENCLOSURE

HYDRAULIC LINES JOINING

MOTOR (ELECTRIC)

HYDRAULIC PUMP

FILTER

RESERVOIR (VENTED) CYLINDER (SINGLE ACTING) CYLINDER (DOUBLE ACTING)

CHECK VALVE

HYDRAULIC LINES CROSSING

NOVEMBER 1994

Return

3.2

FIGURE # 3.3 HYDRAULIC SYSTEM ASSEMBLY

3.3

Return

NOVEMBER 1994

FIG ITEM # # PART # 3.3

------------------

3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3

2 3 4 5 6 7 8K 9 10K 11K K

301784-000 301783-000 NSS 49604-01 301913-000 301606-000 NSS 301605-000 NSS NSS 301914-000

3.3 3.3 3.3

12 13 14

302406-020 50000-15 301835-000

# FOR ASSY.

UNIT

1 1 2 2 1 1 1 1 1 1 1 1 3 1 1

NA - NOT AVAILABLE NSS - NOT SOLD SEPERATELY

NOVEMBER 1994

Return

3.4

FIGURE # 3.4 HYDRAULIC PUMP AND MOTOR (301772-000)

3.5

Return

NOVEMVER 1994

FIG ITEM # # PART # 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

300947-027 300947-016 302941-000 300947-014 NSS 300947-026 301822-000 300947-022 201450 300947-029 202315 202393 300947-011 300947-009 300947-007 13928-00 300947-028 300947-042 201503 202394 300947-010 300947-018 300947-012 300947-030 300947-006 300947-019 300947-008 301621-000 201512 201489 NSS 300947-025 NSS 300947-024 NA 300947-031 300947-023 22226-03 300947-021

NOVEMBER 1994

Return

NAME Wire assembly Valve, NC solenoid Coil Valve, cartridge check O ring Wire assembly Motor, pump (See Fig.# 2.7) Coupler Pin, dowel Endhead O ring Seal, oil Cover, suction Washer Bolt, torx Magnet Screw, self tapping Reservoir assembly, oil Elbow, 90° Breater Filter Tube, 4" long Screw, cap Pump assembly Bolt, torx Tube, 7" return Ball Spring Screw, relief adjuster Cap, relief O ring Plug O ring Cable assembly Plug, hole Connector, spade wire Screw, self tapping Contactor, pump Valve, flow control

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 2 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1

3.6

FIGURE # 4.1 FRAME ASSEMBLY

4.1

Return

NOVEMBER 1994

FIG ITEM # # PART # 4.1

-----------------

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

2 3 4 5 6 7 8 9 10 11 12 13 14 15

301740-000 301954-060 301747-000 301810-000 11020-40 11160-11 301604-001 302036-000 301960-008 302061-000 49709-10 301652-016 301732-000 -----------------

4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1

16 17 18 19 20 21 22 23 24 25 26 27 28 29

301730-000 11160-09 301599-000 49929-12 302178-000 301608-003 302195-001 302195-000 49929-02 11160-14 301732-003 301607-000 301955-016 301604-000

NOVEMBER 1994

Return

NAME Frame, carrier (STATE MODEL & SERIAL NUMBER) Screw, set Screw, socket head Isolator Bushing, iron Bearing, plain Fitting, grease Link, upper Spacer Nut Bracket, harness Clamp Screw, cap Pin Frame, lift (STATE MODEL & SERIAL NUMBER) Pin, axle Fitting, grease Fork, wheel Bushing, iron Pin Rod, pull Pin, lower link Pin, lower link Bushing, iron Fitting, grease Pin Link, lower Screw, socket lock Link, upper

# FOR ASSY.

UNIT

1 14 2 2 12 2 17 1 2 1 1 1 1 1 1 2 2 2 4 2 2 2 2 8 8 2 4 3 1

4.2

FIGURE # 4.2 LOAD WHEEL ASSEMBLY

4.3

Return

NOVEMBER 1994

FIG ITEM # # PART #

NAME

4.2

302623-002

Load wheel assembly

4.2 4.2 4.2

1 2 3

27626-02 49910-01 302287-000

Wheel, urethane load Bearing, seal Guard, string

1 2 2

NOVEMBER 1994

Return

# FOR ASSY.

UNIT

4.4

FIGURE # 4.3 HAND RAIL ASSEMBLY

4.5

Return

NOVEMBER 1994

FIG ITEM # # PART #

NAME

4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3 4.3

Cover Screw, flat locking Spring Switchbar, lift Switchbar, lower Nut Nut Housing, switch Screw, Cap Bar, ride Bracket, switch Switchbar, horn Switchbar, high speed

1 2 3 4 5 6 7 8 9 10 11 12 13

301880-000 301921-012 301917-000 301736-000 301736-001 301960-004 301960-008 301851-000 301954-060 X303989-000 301881-000 301737-000 301736-002

NOVEMBER 1994

Return

# FOR ASSY. 1 6 8 1 1 2 2 1 2 1 1 1 1

UNIT

Lift Lower

Horn High Speed

4.6

FIGURE # 4.4 CASTER TORSION ROD ASSEMBLY

4.7

Return

NOVEMBER 1994

FIG ITEM # # PART # 4.4 4.4

1 2

301960-012 ------------------

4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4 4.4

3 4 5 6 7 8 9 10 11 12 13

301748-000 301957-100 11020-41 301742-000 301955-030 301830-000 301960-010 301789-000 301788-000 301960-020 301958-110

NOVEMBER 1994

Return

NAME Nut, hex Frame, rider carrier (STATE MODEL & SERIAL NUMBER ) Pivot Screw, cap Bushing Bar, torsion Screw, cap Caster, solid (See Fig.# 4.5) Nut, hex Spring, suspension Retainer, spring Nut, hex Screw, cap

# FOR ASSY.

UNIT

4 1 2 4 2 1 8 2 8 2 2 2 2

4.8

FIGURE # 4.5 CASTER ASSEMBLY (301830-000)

4.9

Return

NOVEMBER 1994

FIG ITEM # # PART # 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5 4.5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-00 11077-04 27810-00 302058-000 301297-000 11160-11 11936-17 11805-12 11073-34 27809-00 301298-000 49910-01 27808-00 11205-25 14935-01 11017-04

NOVEMBER 1994

Return

# FOR ASSY.

UNIT

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

4.10

FIGURE # 4.6 BATTERY ROLLERS AND FRAME ASSEMBLY

4.11

Return

NOVEMBER 1994

FIG ITEM # # PART # 4.6 4.6 4.6 4.6 4.6

1 2 3 4 5

301683-000 25189-02 25204-09 25203-09 -------------------

4.6 4.6

6 7

301683-001 -------------------

NAME Door, left side battery Bearing Roller, battery Shaft, battery Frame (STATE MODEL & SERIAL NUMBER) Door, right side battery Frame (STATE MODEL & SERIAL NUMBER)

# FOR ASSY.

UNIT

1 8 4 4 1 1 1

Battery Compartment Doors

NOVEMBER 1994

Return

4.12

FIGURE # 4.7 SHIELDS AND GUARDS

4.13

Return

NOVEMBER 1994

FIG ITEM # # PART # 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7 4.7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

301831-000 301692-000 302057-000 301749-000 302060-000 301802-000 301652-030 302153-000 301882-000 301844-000 301827-020 301967-000 301831-001 301955-016 302069-000

NOVEMBER 1994

Return

NAME Pad, foot Platform, Isolator, front Door Plate, latch Latch Screw, locking Pocket, manual Plate Console Screw, thread form Fastener, tree Pad, foot Screw, socket Bumper, door

# FOR ASSY.

UNIT

1 1 2 1 1 1 2 1 1 1 2 2 1 2 2

4.14

FIGURE # 4.8 TILTING PACKAGE GUARD ASSEMBLY

4.15

Return

NOVEMBER 1994

FIG ITEM # # PART # 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

1 2 3 4 5 6 7 8 9 10 11 12 13 14

303703-050 X303992-000 302770-080 302774-016 301960-016 302766-002 302777-000 302765-002 303702-004 302761-000 302701-000 302773-012 302765-003 302733-003

NOVEMBER 1994

Return

NAME Screw, flat head Backrest, load Screw, flat head Washer, flat plastic Nut Latch, left Spring Shield, left latch Fastener, ratchet Guide, round Grip Nut Shield, right latch Latch, right

# FOR ASSY.

UNIT

4 1 2 4 2 1 2 1 2 4 2 4 1 1

4.16

FIGURE # 10.1 SPECIAL TOOLS AND LUBRICATIONS

10.1

Return

FEBRUARY 1994

FIG ITEM # # PART # 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1 10.1

1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

FEBRUARY 1994

Return

# FOR ASSY.

UNIT

1 1 1 1 1 1 1 1 1

10.2

Return

MODEL HMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

101216 109630 109631 11017-04 11020-40 11020-41 11020-43 11030-21 11039-31 11072-02 11072-14 11073-34 11077-04 11160-09 11160-11 11160-11 11160-14 11205-23 11205-25 11205-26 11205-27 11261-11 11695-05 11805-12 11844-02 11880-09 11880-09 11890-09 11897-05 11936-17 119697 13281-02 13928-00 14851-04 14935-01 14986-03 14986-03 15677-04 15677-10 200025 200076 200077 200077 200078 200079

1.2 1.2 1.2 4.5 4.1 4.4 1.1 1.3 1.3 2.4 1.2 4.5 4.5 4.1 4.5 4.1 4.1 1.1 4.5 1.1 1.3 1.2 1.3 4.5 1.3 2.4 2.3 1.3 1.3 4.5 1.2 1.1 3.4 2.3 4.5 2.4 2.3 2.3 2.3 10.1 2.5 2.5 2.6 2.5 2.5

5 8 4 16 6 5 25 19 23 17 30 9 2 17 6 7 25 18 14 21 21 29 9 8 1 6 15 12 17 7 23 5 16 19 15 7 16 4 20 6 1 2 2 3 4

NOVEMBER 1994 Return

PART #

FIG. #

ITEM #

200080 200081 200081 200085 200086 200088 200089 200090 200091 200093 200094 200094 200095 200095 200096 200096 20071-04 201215 201215 201259 201262 201266 201266 201367 201367 201368 201368 201372 201372 20140-01 201450 201489 201503 201512 20163-102 201962 201963 201964 201966 201967 20208-00 20208-00 202154 202315 202356

2.5 2.5 2.6 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.6 2.5 2.6 2.5 2.6 1.3 2.5 2.6 2.6 2.6 2.6 2.5 2.6 2.5 2.6 2.5 2.6 2.5 2.4 3.4 3.4 3.4 3.4 2.3 2.6 2.6 2.6 2.6 2.6 2.4 2.3 10.1 3.4 2.7

5 6 6 11 13 15 18 19 20 22 24 19 25 10 26 9 25 12 15 12 4 13 10 14 23 17 16 18 17 9 9 30 19 29 29 1 3 5 11 16 5 14 1 11 9 99.1

MODEL HMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

202393 202394 204239 204240 20912-00 22226-03 23007-00 23008-00 23019-00 23296-00 23309-01 23451-00 23452-01 25189-02 25203-09 25204-09 27318-00 27325-01 27626-02 27692-00 27693-02 27704-01 27704-06 27796-00 27808-00 27809-00 27810-00 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300540-000 300541-000 300541-000 300542-000 300543-000 300544-000 300545-000 300554-000 300560-000 300560-000 300562-000 300563-000 300947-006

3.4 3.4 2.6 2.6 2.4 3.4 1.3 1.3 1.3 0.1 2.4 2.4 2.4 4.6 4.6 4.6 2.4 2.4 4.2 2.4 2.4 2.4 2.4 4.5 4.5 4.5 4.5 10.1 10.1 10.1 1.3 1.3 1.3 1.3 1.3 1.3 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 3.4

12 20 8 7 30 38 22 29 2 * 8 19 33 2 4 3 31 2 1 11 34 29 39 1 13 10 3 2 3 4 30 31 32 33 35 34 5 6 18 7 8 9 10 19 25 23 20 21 25

99.2 Return

PART #

FIG.#

ITEM #

300947-007 300947-008 300947-009 300947-010 300947-011 300947-012 300947-014 300947-016 300947-018 300947-019 300947-021 300947-022 300947-023 300947-024 300947-025 300947-026 300947-027 300947-028 300947-029 300947-030 300947-031 300947-042 301297-000 301298-000 301314-000 301327-000 301327-001 301327-002 301327-003 301327-004 301327-006 301327-007 301327-008 301327-011 301327-012 301327-013 301327-014 301327-028 301445-001 301580-000 301581-000 301582-000 301583-000 301584-000 301599-000 301604-000 301604-001 301605-000 301606-000

3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 3.4 4.5 4.5 2.4 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.3 1.3 1.3 10.1 10.1 10.1 4.1 4.1 4.1 3.3 3.3

15 27 14 21 13 23 4 2 22 26 39 8 37 34 32 6 1 17 10 24 36 18 5 11 2 22 1 2 3 12 14 15 16 24 26 27 28 13 26 11 15 * * * 18 29 8 9 7

NOVEMBER 1994

MODEL HMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301607-000 301608-003 301621-000 301626-000 301627-000 301633-000 301652-016 301652-016 301652-030 301653-020 301654-012 301654-024 301683-000 301683-001 301692-000 301717-000 301718-000 301723-000 301724-000 301728-000 301729-000 301730-000 301732-000 301732-003 301736-000 301736-001 301736-002 301737-000 301740-000 301740-001 301741-000 301742-000 301747-000 301748-000 301749-000 301753-000 301754-000 301762-000 301764-000 301765-000 301766-000 301772-000 301778-000 301779-000 301780-000 301781-000 301783-000 301784-000 301788-000

4.1 4.1 3.4 1.3 1.3 1.1 4.1 1.1 4.7 1.3 1.3 1.3 4.6 4.6 4.7 1.2 1.2 1.2 1.2 1.2 1.2 4.1 4.1 4.1 4.3 4.3 4.3 4.3 4.1 1.1 2.5 4.4 4.1 4.4 4.7 1.1 1.3 1.1 1.1 1.1 1.1 2.3 1.2 1.2 1.2 1.2 3.3 3.3 4.4

27 21 28 18 20 22 13 11 7 16 14 27 1 6 2 7 10 35 39 31 24 16 14 26 4 5 13 12 2 16 K 6 4 3 4 13 37 6 3 24 26 5 43 11 9 12 3 2 11

NOVEMBER 1994 Return

PART #

FIG.#

ITEM #

301789-000 301798-000 301802-000 301810-000 301821-003 301821-004 301821-005 301821-006 301821-007 301821-008 301822-000 301822-001 301822-002 301824-000 301824-000 301825-010 301826-016 301826-016 301827-020 301830-000 301831-000 301831-001 301833-000 301835-000 301844-000 301851-000 301854-000 301860-000 301880-000 301881-000 301882-000 301885-000 301887-000 301889-000 301890-000 301891-001 301913-000 301914-000 301917-000 301917-000 301920-000 301921-012 301921-012 301922-014 301922-020 301922-020 301944-000 301945-006 301946-000

4.4 1.3 4.7 4.1 2.7 2.7 2.7 2.7 2.7 2.7 3.4 2.7 2.7 1.2 1.2 1.2 2.3 2.4 4.7 4.4 4.7 4.7 1.2 3.3 4.7 4.3 1.1 1.3 4.3 4.3 4.7 1.1 1.3 2.4 2.3 2.4 3.3 3.3 4.3 1.2 1.3 1.2 4.3 2.3 2.3 1.1 1.3 1.3 1.1

10 38 6 5 1 2 4 6 7 8 7 3 5 26 28 2 28 15 11 8 1 13 27 14 10 8 2 6 1 11 9 15 13 4 24 3 6 K 3 37 39 34 2 2 22 27 4 36 20 99.3

MODEL HMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

301946-001 301949-000 301950-022 301951-010 301951-016 301951-016 301952-040 301954-025 301954-025 301954-035 301954-035 301954-060 301954-060 301954-060 301955-016 301955-016 301955-030 301957-100 301958-110 301960-004 301960-004 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-010 301960-012 301960-016 301960-020 301961-010 301964-016 301964-032 301965-026 301967-000 302016-000 302017-000 302023-000 302035-000 302036-000 302040-000 302057-000 302058-000 302060-000 302061-000 302063-000 302065-000 302066-001

1.1 1.3 1.2 2.4 2.4 1.3 2.3 1.1 1.3 1.2 2.4 4.1 4.3 1.3 4.1 4.7 4.4 4.4 4.4 4.3 1.2 2.3 1.3 2.4 4.1 4.3 2.3 4.4 4.4 4.8 4.4 1.2 1.2 1.2 1.2 4.7 2.3 2.3 1.2 0.1 4.1 1.2 4.7 4.5 4.7 4.1 0.1 0.1 0.1

17 8 25 21 22 7 12 4 10 18 40 3 9 5 28 14 7 4 13 6 40 13 3 12 10 7 3 9 1 5 12 20 14 3 21 12 8 7 42 1 9 22 3 4 5 11 * * 3

99.4 Return

PART #

FIG.#

ITEM #

302069-000 302080-000 302093-000 302094-000 302095-000 302096-008 302098-000 302100-000 302129-000 302130-000 302130-001 302153-000 302167-000 302178-000 302195-000 302195-001 302247-000 302258-003 302287-000 302308-000 302308-000 302341-001 302343-000 302348-000 302350-000 302351-000 302352-000 302353-000 302354-000 302367-012 302402-000 302406-020 302406-020 302406-020 302515-000 302516-000 302518-000 302523-000 302528-000 302572-000 302623-002 302624-000 302701-000 302733-003 302761-000 302765-002 302765-003 302766-002 302770-080

4.7 1.2 1.1 1.1 1.1 1.1 1.1 0.1 1.2 1.2 1.2 4.7 2.4 4.1 4.1 4.1 1.3 1.3 4.2 2.3 1.3 2.4 2.3 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 1.1 3.3 2.3 2.8 2.8 2.8 0.1 1.1 1.1 4.2 2.3 4.8 4.8 4.8 4.8 4.8 4.8 4.8

15 41 10 14 7 28 23 5 38 36 33 8 20 20 23 22 26 24 3 10 28 1 30 24 26 25 27 32 23 28 41 8 12 36 4 11 17 6 9 12 * 35 11 14 10 8 13 6 3

NOVEMBER 1994

MODEL HMX ELECTRIC LOW LIFT TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

302773-012 302774-016 302777-000 302831-000 302862-000 302941-000 303702-004 303703-050 303993-000 304002-000 304003-000 304012-003 304019-000 46490 49350-02 49367-01 49521-00 49604-01 49605-00 49606-00 49607-00 49670-00 49709-10 49771-01 49852-01 49853-01 49856-100 49856-101 49856-11 49856-110 49856-15 49856-66 49856-66 49856-67 49910-01 49910-01 49929-02 49929-12 50000-15 50001-11 50001-11 50003-01 50003-02 50022-01 52-00254-00 52-00257-00 52-00267-00 52-00269-00 52-05103-00

4.8 4.8 4.8 1.2 1.2 3.4 4.8 4.8 2.3 0.1 2.3 1.2 1.2 1.2 2.3 2.4 2.4 3.3 2.3 2.3 2.3 10.1 4.1 2.4 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.4 2.3 2.4 4.2 4.5 4.1 4.1 3.3 2.4 2.3 2.4 2.4 2.4 0.1 0.1 0.1 0.1 2.3

12 4 7 13 15 3 9 1 6 * 1 * 1 6 32 10 35 5 34 33 31 5 12 18 * * 27 18 17 * 23 37 25 36 2 12 24 19 13 13 9 14 38 16 4 4 4 4 21

NOVEMBER 1994 Return

PART #

FIG.#

ITEM #

X302864-000 X302872-000 X303989-000 X303992-000 X49854-3X

1.2 1.2 4.3 4.8 2.3

19 16 10 2 *

99.5

Return

THE PRIME-MOVER CO. 3000 NORTH US HIGHWAY 61 MUSCATINE, IOWA 52761-5810

PROUDLY Made in AMERICA

Return

F-code

Section

C-code

S6.0 6000 Addendum, HMX-50

Version no

T-code

001

000

Addendum, HMX-50

BT Prime-Mover

Valid from machine number: 26277001 Addendum part number 306753-000 This addendum contains information that is used on this truck. This information is not in the standard parts manual supplied with truck. Retain this addendum with standard parts manual for service information and parts ordering. More copes of this addendum may be ordered from BT Prime-Mover, Inc., or your BT Prime-Mover dealer, use part number 306753-000.

We at BT Prime-Mover, Inc., appreciate your business and look forward to assist you in your future needs. Please do not hesitate in contacting us.

BT Prime-Mover, Inc. 3305 N. Highway 38 Muscatine, Iowa 52761-880 Phone: (319) 262-7700 Fax: (319) 262-7600

Return

Quality Parts

Fig02010

HMX 24 VOLT ELECTRICAL SCHEMATIC

Fig02010

Return

October 1996

Quality Parts

Fig02012 Fig02012

Return

October 1996

Quality Parts

Fig02012

Fig02012 HMX 24 volt electrical assembly ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

304003-000 301922-014 301960-008 15677-04 303798-000 304772-000 305493-000 302406-020 302308-000 49855-65 301952-040 301960-006 49605-00 11880-09 14986-03 49856-11 50001-11 14851-04 15677-10 49606-00 301922-020 49856-15 301890-000 49856-66 302624-000 49856-100 301826-016 20163-102 302343-000 49607-00 X49350-04 X49350-03 X49350-05 X49567-00

Panel assembly, electrical Screw, socket head Nut Clamp Pump/motor, lift Harness Switch, emergency disconnect Screw, flat head Drive motor Connector assembly Screw, flat locking Nut, hex Horn filter Screw, cap Nut, twin Cable assembly Lockwasher Clip nut Clamp Suppressor Screw, socket flat head Cable assembly Circuit breaker Cable assembly Terminal extension Cable assembly Screw, thread form Jumper Harness, ride bar Diode plug Resistor 2.4K Resistor 3.9K Resistor 4.3K Disconnect

90 91 92

52-04824-00 52-04815-00 52-05103-00

Dow 340 compound Sealant, pipe Sleeve 1” ID (28 inch)

October 199

Return

# FOR ASSY.

1 4 1 1 1 1 1 3 1 1 2 2 1 2 1 1 1 1 1 3 1 4 1 1 1 1 2 1 1 5 1 1 1 1 As Req’d. As Req’d. As Req’d.

UNITS

Return