PDF DOWNLOAD BT PRIME MOVER CSX10/20/30/40 MASTER PARTS MANUALS

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CSX10/20/30/40 BT Prime-Mover

Master Parts Manuals 308531-000 1998_July 308531-000 1998_November 308531-000 1999_October 308531-000 2001_August 308531-000 2002_January

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

010802


Master Quality Parts Book CSX Electric Counter Balanced Stacker Truck Effective Serial Number CSX__25268000 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308531-000

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Date: July 30, 1998


PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

1

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© BT Products

October 1996


GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2


Quality Parts

0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Battery Wt. Max. (Lbs.)

Truck Wt. Less Battery (Lbs.)

Cap. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

1750

6170

6100 5190

6110

0640 0370

0370

4111 4110 4180

5181 0340

3540 0390 0300

3550

3300 3360

1760

2550 3560

3530

3

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© BT Products

July 17, 1998


Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110

1

1 8

7170 9390

5610 6220 9500 5192

7410

5460 7210 7420

9100

5390 5430

10010

10020 July 17, 1998

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© BT Products

4


Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers (Shields & guards) 0340-100 Inspection covers (“EE” electrical box) 0370-000 Counter balance weight 0390-000 Battery compartment parts (7 in. [178 mm] battery) 0390-100 Battery compartment parts (9 in. [229 mm] battery) 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (One spool valve handle) 0640-100 Drivers controls (Two spool valve handle) 0641-000 Drivers controls (Speed and direction) 0841-000 Driver protection (Reverser) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000 1760-001 200 Amp system drive motor Serial Number 27108001 - UP 1760-100 300 AMP system drive motor

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 200 Amp system parking brake system 3300-100 300 Amp system parking brake system 3360-000 Brake drum/disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly

4000 STEERING SYSTEM 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5

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© BT Products

July 17, 1998


Quality Parts

5000 ELECTRICAL SYSTEM 5161-000 Horn 5181-000 Static strap 5190-000 Battery connector 5192-000 200 Amp system line contactor 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 200 Amp system motor power cables 5430-100 300 Amp system motor power cables 5460-000 200 Amp system transistor panel 5460-100 300 Amp system transistor panel 5510-000 Micro switches 5590-000 Control cables, harness 5610-000 Pump contactor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-000 Hydraulic tank 6120-000 One spool valve hydraulic lines 6120-100 Two spool valve hydraulic lines 6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP 6125-100 Two stage mast lines Serial Number 25268000 - 28163000 6125-101 Two stage mast lines Serial Number 28163001 - UP 6125-200 Two stage mast lines Serial Number 25268000 -28163000 6125-201 Two stage mast lines Serial Number 28163001 - UP 6125-300 Two stage mast lines 6125-400 Two stage full freelift lines 6125-500 Three stage mast lines 6160-000 Control valve (One spool control valve) 6160-100 Control valve (Two spool control valve) 6170-000 Pressure / flow control valve 6220-000 Control valve (Manifold assembly) 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP 6610-100 Two stage mast lift cylinder 6610-200 Two stage full freelift staging cylinder 6610-300 Three stage mast staging cylinder 6620-200 Two stage full freelift, freelift cylinder 6620-300 Three stage mast freelift cylinder

July 17, 1998

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© BT Products

6


Quality Parts

7000 OPERATING FUNCTION - LIFTING DEVICE 7105-000 Mast pivot 7110-000 Two stage mast Serial Number 25268000 - 28163000 7110-001 Two stage mast Serial Number 28163001 - UP 7110-100 Two stage mast 7110-200 Two stage full freelift mast 7110-300 Three stage mast 7170-000 Two stage mast lifting gear 7170-100 Two stage full freelift mast liftting gear 7170-200 Two / three stage mast lifting gear 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 7210-001 Sideshifter assembly Serial Number 28077002 - UP 7320-000 Tilt cylinder 7410-000 Fork assembly 7420-000 Two stage mast fork carriage unit 7420-100 Two stage mast fork carriage unit 7420-200 Two stage full freelift mast fork carriage unit 7420-300 Three stage mast fork carriage unit

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9100-000 Attachments (Supply line to mast) 9100-100 Attachments (Two stage mast lines) 9100-300 Attachments (Three stage mast lines) 9370-000 Warning lights / alarm 9390-000 Positioning equipment 9500-000 Load backrest 9660-000 Electrical heater

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

7

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© BT Products

July 17, 1998


Quality Parts

July 17, 1998

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© BT Products

8


Quality Parts

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© BT Products


Quality Parts

0000 CHASSIS

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© BT Products


Quality Parts

0300-000 0300-000

3

4 5

1 2

13

6 11

12

10

9 8 7

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© BT Products

July 24, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 24, 1998

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# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 Nym]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-000) Clamp

© BT Products

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS


Quality Parts

0340-000 0340-000

2

1

15 13 14 12 11 10 8 9 7

3

4 6

5

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© BT Products

November 19, 1997


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

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# FOR ASSY.

© BT Products

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10


Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

7

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© BT Products

October 1996


Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

© BT Products

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”


Quality Parts

0370-000 0370-000

1 2

10 3

7

5 11

4 7 8

6

9

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© BT Products

November 19, 1997


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

Counterweight, CSX20 (441 lb) Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lb) Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lb) Hook tool, counterweight CSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lb) Counterweight, CSX30/40 (331 lb) Counterweight (90 lb) Screw, cap Washer, flat Washer, flat Nut Counterweight, CSX10 (80 lb) Screw, cap

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305063-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

November 19, 1997

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# FOR ASSY.

© BT Products

1 1 1 1 1 1 2 2 1 1 1 2 4 2 2 1 2

UNITS 441 lb 1477 lb 1915 lb

207 lb 331 lb 90 lb

80 lb


Quality Parts

0390-000 0390-000

1 3 2

6

4

5

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© BT Products

October 1996


Quality Parts

0390-000

0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

October 1996

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304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

© BT Products

1 4 8 1 1 4

UNITS


Quality Parts

0390-100 0390-100

3 2 4 1

5

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© BT Products

October 1996


Quality Parts

0390-100

0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5

October 1996

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305042-002 25204-13 25189-02 306595-000 25203-12

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

1 4 8 2 4

UNITS


Quality Parts

0390-200 0390-200

3 2

4

1

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© BT Products

October 1996


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

October 1996

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305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

1 4 8 2 4

UNITS


Quality Parts

0640-000 0640-000

5

4

2 3 8 16

1

2

18 19

6 15

9

17 10

7

14 11 13

Return

12

© BT Products

July 17, 1998


Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw, cap (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-000) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

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# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

UNITS


Quality Parts

0640-100 0640-100

5

4

2 3 8

18

1 19

9

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

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© BT Products

July 24, 1998


Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305858-001 Knob, auxiliary (Tilt) 1 305859-002 Knob, auxiliary (Tilt & Sideshifter) 1 305859-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 305860-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw, cap (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-001) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

July 24, 1998

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# FOR ASSY.

© BT Products

UNITS


Quality Parts

0641-000 0641-000

1 2

3

4 5 7 1

6

8

Return

© BT Products

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS


Quality Parts

0841-000 0841-000

1

2

Return

© BT Products

May 28, 1998


Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

May 28, 1998

Return

305989-000 301825-010

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

© BT Products

1 2

UNITS


Quality Parts

0850-000 0850-000

4

2 KEEP HANDS CLEAR

1

Breaking these rules may cause serious or fatal injury to yourself or others

5

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

3

305955-000

12 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

0

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

11

6 10

9 7

13 8

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© BT Products

July 23, 1998


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * * *

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, CSX OPERATOR’S Manual, CSX PARTS Manual, CXS MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 1 1 1 1 1 1 2 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

July 23, 1998

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305955-000 306105-000 306418-000 306418-001 306419-002 306419-004 306420-004 306106-000 306107-000 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305024-000 NSS NSS 23296-00 304953-000 304954-000 308531-000 304959-000

© BT Products

UNITS

Right Left


Quality Parts

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© BT Products


Quality Parts

1000 MOTOR

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© BT Products


Quality Parts

1750-000 1750-000

8

2

1

4 3

9

7 6 5

11

10

13 14

Return

12

© BT Products

October 1996


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

# FOR ASSY.

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

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© BT Products

UNITS

“EE”


Quality Parts

1760-000 1760-000

Serial Number 25268000 - 27108000

1 4

12

5

2

3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

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© BT Products

September 1995


Quality Parts

1760-000 1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000 ITEM # PART #

NAME

# FOR ASSY.

UNITS "E" "EE"

* *

301916-000 303570-000

Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

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© BT Products

"E" "EE"

"E" "EE"


Quality Parts

1760-001 1760-001

Serial Number 27108001 - UP

2

1

4 5

6

12 13

Return

11

3

8 10

7

9

© BT Products

December 09, 1997


Quality Parts

1760-001

1760-001 200 Amp system drive motor Serial Number 27108001 - UP ITEM # PART #

# FOR ASSY.

NAME

*

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

*

305981-000

Kit, coverband

1

December 09, 1997

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© BT Products

UNITS

“EE”


Quality Parts

1760-100 1760-100

Return

© BT Products

May 06, 1997


Quality Parts

1760-100

1760-100 300 AMP system drive motor IITEM # PART #

# FOR ASSY.

NAME

*

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

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© BT Products

UNITS

“EE”


Quality Parts

Return

© BT Products


Quality Parts

2000 TRANSMISION / DRIVE GEAR

Return

© BT Products


Quality Parts

2550-000 2550-000

1 2

15 14

3

13

4

6 5 11 10

12

7

10

Torque nut to 250 ft-lb while turning wheel.

8

16

12 9 6

Return

© BT Products

July 17, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 301654-024 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

July 17, 1998

Return

© BT Products

UNITS


Quality Parts

Return

© BT Products


Quality Parts

3000 BRAKE / WHEEL SYSTEM

Return

© BT Products


Quality Parts

3300-000 3300-000

5 7

6

8

18

4

9

10

3

9

11

15 14 20

1

16 17 13 12

19 2

Return

© BT Products

July 17, 1998


Quality Parts

3300-000

3300-000 200 Amp system parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 17, 1998

Return

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS


Quality Parts

3300-100 3300-100

5 1

6

2

4 3 9 7

19

10

8

11

9 17 14 18

16 13 15

Return

12

© BT Products

December 1996


Quality Parts

3300-100

3300-100 300 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor assembly (See Fig.# 1760-100) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.)

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 301798-000 301954-025 301920-000 301654-012

December 1996

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS


Quality Parts

3360-000 3360-000

1

3 2 4

6

Return

5

© BT Products

December 1996


Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

3530-000 3530-000

2 1

3

Return

© BT Products

December 1996


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

December 1996

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane (CSX10 only) Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane (CSX10 only) Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 2 4

6

10 3

9

8

4 6 7 5

Return

© BT Products

July 24, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-100) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS


Quality Parts

3550-000 3550-000

1 2 3

4

1 5 6

Return

© BT Products

October 1996


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

© BT Products

2 1 1 1 1 3

UNITS


Quality Parts

3560-000 3560-000

1

2

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

Return

© BT Products

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

# FOR ASSY.

NAME

*

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

© BT Products

UNITS


Quality Parts

Return

© BT Products


Quality Parts

4000 STEERING SYSTEM

Return

© BT Products


Quality Parts

4110-000 4110-000

Serial Number 25268000 - 27323100

1 2

3

4 20

21

22 14 13

5 6

23 19 7

15

8

12 18

17

16 26

Return

25

24

© BT Products

11

10

9

July 24, 1998


Quality Parts

4110-000 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

July 24, 1998

Return

# FOR ASSY.

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)

© BT Products

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

Cold Storage

Cold Storage


Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

2

1

3

4 22

5 23

24 6

25

7 21

26 8

27

19

17 16

Return

11

18

20

13 14

10 12

9

15

© BT Products

July 24, 1998


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)


Quality Parts

4111-000 4111-000

1

17

18

19

2 3

16

6 5

15 11 13

4

14 12

2

10 9

7 8

Return

© BT Products

July 08, 1998


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

July 08, 1998

Return

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5 9 6 7

8

Return

© BT Products

July 24, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 24, 1998

Return

# FOR ASSY. UNITS

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1


Quality Parts

Return

© BT Products


Quality Parts

5000 ELECTRICAL SYSTEM

Return

© BT Products


Quality Parts

5161-000 5161-000

1

2

4

5

3

Return

© BT Products

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

July 24, 1998

Return

302129-000 301917-000 27205 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS


Quality Parts

5181-000 5181-000

2

4

2 1

3

Return

© BT Products

July 17, 1998


Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

© BT Products

UNITS


Quality Parts

5190-000 5190-000

2

3

1

4

5

Return

© BT Products

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE


Quality Parts

5192-000 5192-000

1

Return

© BT Products

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

1 2

© BT Products

UNITS


Quality Parts

5192-100 5192-100

1

Return

© BT Products

March 13, 1998


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Products

1 2

UNITS “E”


Quality Parts

5192-200 5192-200

1

Return

© BT Products

July 17, 1998


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

2 1

UNITS “EE”


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

Return

4

© BT Products

July 28, 1997


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Products

1 1 1 1 1

UNITS


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

Return

© BT Products

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS


Quality Parts

5310-000 5310-000

2

3

4

1

5

Return

© BT Products

July 28, 1997


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Products

1 1 2 1 1 2 1 1

UNITS

Sealed


Quality Parts

5330-000 5330-000

1 2

3

Return

© BT Products

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS


Quality Parts

5390-000 5390-000

8

9

1

8

12 7

3 11

4

10

2

5 6

Return

© BT Products

August 08, 1997


Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

© BT Products

UNITS


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

Return

© BT Products

December 07, 1997


Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

© BT Products

UNITS


Quality Parts

5430-100 5430-100

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

Return

© BT Products

December 07, 1997


Quality Parts

5430-100

5430-100 300 Amp system motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 150 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 1 150 AMP 2 1 1 1 1 1 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-000 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305970-000 305974-004 305969-000 306504-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

© BT Products

UNITS


Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-000

3

1

2

Return

© BT Products

October 1996


Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 200 AMP


Quality Parts

5460-100

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-100

3

1

2

Return

© BT Products

October 1996


Quality Parts

5460-100

5460-100 300 Amp system transistor panel ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 300 AMP


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

Return

© BT Products

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

July 20, 1998

Return

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

© BT Products

UNITS


Quality Parts

5590-000 5590-000

Sideshifter Coil Tilt Coil

1

2 3

To Main Wiring Harness

Return

© BT Products

July 24, 1998


Quality Parts

5590-000

5590-000 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly (See Fig.# 6220-000) 306191-010 Harness assembly

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1

UNITS


Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

2

1

Return

© BT Products

November 13, 1997


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

© BT Products

UNITS


Quality Parts

Return

© BT Products


Quality Parts

6000 HYDRAULIC SYSTEM

Return

© BT Products


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

© BT Products

July 24, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

# FOR ASSY.

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

© BT Products

UNITS


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

© BT Products

July 24, 1998


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

# FOR ASSY.

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

© BT Products

UNITS


Quality Parts

6110-000 6110-000

1

8 2

9 3

6

7

4

5

Return

© BT Products

July 24, 1998


Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 24, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Products

1 1 2 1 1 1 1 1 1

UNITS


Quality Parts

6120-000 6120-000

4

1

3

5 2 7

8 10

6 9 11

To Mast

Return

© BT Products

July 24, 1998


Quality Parts

6120-000

6120-000 One spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-000) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

6120-100 6120-100

4 1

3

5 12

2

7 8

6 11

10

9 16 15

14

13

To Mast 18 From Mast to Compensator 17

Return

© BT Products

July 24, 1998


Quality Parts

6120-100

6120-100 Two spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 K 18

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose assembly Hose assembly Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose assembly (CSX20/30) Hose assembly (CSX40) Fitting, 90° Orifice, 0.046 in. [1.17 mm] Orifice, 0.040 in. [1.0 mm] Compensator cylinder assembly Kit, compensator seal Elbow, 45°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49653-08 306672-000 306672-001 49653-08 25969-02 25969-01 305755-000 305755-010 49654-01

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS

CSX20/30 CSX40


Quality Parts

6125-000 6125-000

Serial Number 25268000 - 28163000

1

3 7

10

8

9

6

2

4

8

5 To Control Valve

Return

© BT Products

July 24, 1998


Quality Parts

6125-000

6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 2 2 2 1 1

UNITS


Quality Parts

6125-001 6125-001

Serial Number 28163001 - UP

1

3 7

10

8

9

6

2

4

8

5 To Control Valve

Return

© BT Products

July 24, 1998


Quality Parts

6125-001

6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 2 2 2 1 1

UNITS


Quality Parts

6125-100 6125-100

Serial Number 25268000 - 28163000

5

1 2 4

3

To Control Valve

Return

© BT Products

July 24, 1998


Quality Parts

6125-100

6125-100 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-000)

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1

UNITS


Quality Parts

6125-101 6125-101

Serial Number 28163001 - UP

5

1 2 3 4 To Control Valve

Return

© BT Products

July 24, 1998


Quality Parts

6125-101

6125-101 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1

UNITS


Quality Parts

6125-200 6125-200

Serial Number 25268000 - 28163000

1

4

2 3

To Compensator From Mast

6 8 10

11

9

9 7

To Control Valve

Return

5

© BT Products

July 24, 1998


Quality Parts

6125-200

6125-200 Two stage mast lines Serial Number 25268000 -28163000 ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 2 1 2 2 2 1 1

UNITS


Quality Parts

6125-201 6125-201

Serial Number 28163001- UP

1

4 3

To Compensator From Mast

11

9

To Control Valve

Return

8 10

2

7

9 6

5

© BT Products

July 24, 1998


Quality Parts

6125-201

6125-201 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 2 1 2 2 2 1 1

UNITS


Quality Parts

6125-300 6125-300

1

2

3

8

4 To Compensator From Mast

5 6 5 7

To Control Valve

Return

© BT Products

July 24, 1998


Quality Parts

6125-300

6125-300 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 8

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-31 Hose 49616-01 Fitting, Tee 49656-12 Fitting, adapter 21037-05 Regulator, flow 49517-30 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 1 1 1 1

UNITS


Quality Parts

6125-400 6125-400

2 3

1 4

6

2

5

1

1

7

1 10 12

8 11

9 13 14 To Compensator from mast 20

19

18 20 16

21

To Control Valve

Return

17 15 © BT Products

9 8 July 24, 1998


Quality Parts

6125-400

6125-400 Two stage full freelift lines ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Clamp Staging cylinder assembly (See Fig.# 6610-200) Channel Hose, 71/104 Hose, 83/128 Hose, 95/152 Tube Freelift cylinder assembly (See Fig.# 6620-200) Valve, flow limiting (6 GPM) Valve, flow limiting (4 GPM) Tee Fitting, reducer Hose Hose Hose, CSX20/30 Hose, CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

14859-06 ----------------49825-01 30354-09 30354-10 30354-11 306837-000 ----------------306513-002 306513-001 49615-02 306838-004 49516-46 49516-34 49517-32 49517-19 306838-004 301960-008 49616-02 15677-11 301652-016 21037-06 49656-12 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

UNITS

71/104 83/128 95/152

6 GPM 4 GPM


Quality Parts

6125-500 6125-500

1 6

2 10 3 4

5

7

8

1 To Compensator From Mast 12

13 18

21

20

11

14 17

19 15 9

To Control Valve

Return

16

© BT Products

July 24, 1998


Quality Parts

6125-500

6125-500 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (See Fig.# 6610-300) ------------------- Staging cylinder assembly (See Fig.# 6620-300) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6620-300) 49517-27 Hose 49517-28 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40 49616-01 Tee 49652-01 Tee 301690-008 Nut 15677-15 Clamp 301652-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-21 Hose

July 24, 1998

Return

# FOR ASSY.

© BT Products

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports


Quality Parts

6160-000 6160-000 1 8 6

11

9

10 2

7 15

17

20 15 15

16

12

15

22 21

13 19

14

5

5

18

4

3

Return

© BT Products

July 20, 1998


Quality Parts

6160-000

6160-000 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000

July 20, 1998

Return

# FOR ASSY.

© BT Products

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS


Quality Parts

6160-100 6160-100 1 6

21

5

8

7

4

2

12 15 20

16 19

12 12

13

9

12

18 17

10

3 3

14

11

22

23

Return

23

© BT Products

July 20, 1998


Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

July 20, 1998

Return

# FOR ASSY.

© BT Products

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS


Quality Parts

6170-000 6170-000

1

2

11 9

10

7 8 3 4 5

1 6

4

Return

© BT Products

July 20, 1998


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

# FOR ASSY.

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

© BT Products

UNITS


Quality Parts

6220-000 6220-000

1

1 2

2

5

2

1

Return

© BT Products

July 06, 1998


Quality Parts

6220-000

6220-000 Control valve (Manifold assembly) ITEM # PART #

# FOR ASSY.

NAME

*

306611-000

Manifold assembly

1

1 2 3

304797-000 304795-000 304794-000

Coil Valve, BI-Directional Coil

3 3 1

July 06, 1998

Return

© BT Products

UNITS


Quality Parts

6610-000 6610-000 3

Serial Number 25268000 - 28163000

4 5 2 1

6

7 K

8

13 9

10

11 12

Return

© BT Products

July 20, 1998


Quality Parts

6610-000

6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

© BT Products

71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

2

5

1

6

7 K

8

13 9

10

11 12

Return

© BT Products

July 20, 1998


Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

© BT Products

71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

7 8 6

12 5 11 4

Return

© BT Products

July 20, 1998


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

© BT Products

71/100 83/124 95/150

71/100 83/124 95/150


Quality Parts

6610-200 6610-200

6

9

7 8

1

2

3

4

5

10 11

16

15

14

13

12

K

Return

© BT Products

July 24, 1998


Quality Parts

6610-200

6610-200 Two stage full freelift staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305441-000 305441-001 305441-002

Staging Cylinder assembly, 71/104 Staging Cylinder assembly, 83/128 Staging Cylinder assembly, 95/152

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 28200-00

Ring, wear Piston Spring Washer Retainer Retainer Screw Washer, seal Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, retainer O ring Ring, backup Bearing Seal, U cup Wiper, rod Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

© BT Products

71/104 83/128 95/152 71/104 83/128 95/152


Quality Parts

6610-300 6610-300

7

3 1

6

8

5

2 4

9 10 11 12 13 16

Return

15

9

14

© BT Products

January 15, 1998


Quality Parts

6610-300

6610-300 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

------------------- Cylinder assembly, 1 port

1

1 port

**

------------------- Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, retainer ------------------- Rod, cylinder 11015-39 O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 29860-00 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 11

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

January 15, 1998

Return

© BT Products


Quality Parts

6620-200 6620-200

7

4 1

2

5

6

3

8

9 10 11 16

15 14

13 12 K

Return

© BT Products

July 24, 1998


Quality Parts

6620-200

6620-200 Two stage full freelift, freelift cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305437-000 305437-001 305437-002

Freelift Cylinder assembly, 71/104 Freelift Cylinder assembly, 83/128 Freelift Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 28200-00

Wiper Seal, rod Ring, wear Bearing Ring, backup O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Screw Washer, seal Retainer Pin Spring Ball Piston Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

© BT Products

71/104 83/128 95/152 71/104 83/128 95/152


Quality Parts

6620-300 6620-300

K 2 1

9

3 15

8

14 13 7 12 6 11 5 10

Return

4

© BT Products

July 24, 1998


Quality Parts

6620-300

6620-300 Three stage mast freelift cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

© BT Products

71/150 83/180 87/189

71/150 83/180 87/189


Quality Parts

Return

© BT Products


Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

Return

© BT Products


Quality Parts

7105-000 7105-000

2 4

3

6

1 5

Return

© BT Products

October 1996


Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

© BT Products

1 1 1 1 2 1

UNITS


Quality Parts

7110-000 7110-000

Serial Number 25268000 - 28163000

2

8

10

3 6

18

7

5 4

12

1 11

9

16

15

14 13 2 3

16 17

Return

© BT Products

July 23, 1998


Quality Parts

7110-000

7110-000 Two stage mast Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder Assembly Lift Frame Assembly Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bar, clamp

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-060 50000-19 301960-020 21112-01

July 23, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1

UNITS 71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP

2

8

3

4

5

6

10 11

12

13

7

15 14

1

9 16 17 23

19

21 22

Return

21

18

20

2 3

© BT Products

July 23, 1998


Quality Parts

7110-001

7110-001 Two stage mast Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Lockwasher Washer, flat Bar, sheave head Bar, clamp Cylinder Assembly Lift Frame Assembly Pin Pin, cotter Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bracket, mounting

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 11009-05 11016-02 21110-00 21112-01 --------------------------------300758-002 11133-05 49267-00 301957-030 301958-060 50000-19 301960-020 308018-000

July 23, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 4 4 4 1 2 2 4 1 1 1 4 4 1 1 1 1 2 2 2 2 2 8 2 1

UNITS 71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

7110-100 7110-100

4 5

9

1 2 7 3

8 10 6

19 17

16

15

12

13

7 11

5 1 2

14 18

Return

© BT Products

October 1996


Quality Parts

7110-100

7110-100 Two stage mast ITEM # PART # 1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 305469-000 305469-001 305469-002

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Bearing Anchor, chain Chain, lift 71/100 Chain, lift 83/124 Chain, lift 95/150 Pin, cotter Column, Inner 71/100 Column, Inner 83/124 Column, Inner 95/150 Pin, chain Lift Frame Assembly Bar, down stop Screw, cap Pin, cotter Pin, cylinder anchor Screw, cap Washer, flat Cylinder Assembly Nut, jam Nut Nut Column, Outer 71/100 Column, Outer 83/124 Column, Outer 95/150

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

© BT Products

UNITS

71/100 83/124 95/150 71/100 83/124 95/150

71/100 83/124 95/150


Quality Parts

7110-200 7110-200

4

1 2 12 5 3 6 7 11

9

10 1 2 8

Return

© BT Products

July 23, 1998


Quality Parts

7110-200

7110-200 Two stage full freelift mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12

Shim, 0.05 in. [1.27mm] Bearing Cylinder assembly Pin, roll Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Channel Screw, cap Screw, cap Cylinder assembly Pin, chain Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Lift frame assembly

As Req’d. 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002 -----------------

July 23, 1998

Return

© BT Products

UNITS

71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

7110-300 7110-300

21 22 24 25

23 21 2 4 1

26 28 27

5 8

6

3 5

10

9

6

3 1

17

12

7

4

15

11 13 4 3

16 20

19 18

31

30 29

14

5

4

3

6

5 29

15 16

6

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150

14835-08

305301-000

14835-83

305297-000

305211-000

83/180

14835-10

305301-001

14835-84

305297-001

305211-001

87/189

14835-70

305301-002

14835-85

305297-002

305211-002

Return

© BT Products

October 1996


Quality Parts

7110-300

7110-300 Three stage mast ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

October 1996

Return

NAME

# FOR ASSY.

Anchor, chain Chain, Staging lift Pin, cotter Pin, chain Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Bearing Cylinder assembly, Staging Screw, button head Column, inner Chain, Free lift Cylinder assembly, Free Lift Lift Frame Assembly Pin, anchor Pin, cotter Nut Nut, jam Column, Intermediate Bracket Screw, cap Column, outer Washer, shim Sheave, chain Bearing, roller Race, inner Lockwasher Screw, cap Fitting, grease Shaft Spacer Sheave, hose Screw, cap

4 2 16 8 As Req’d. As Req’d. 8 2 2 1 2 1 1 2 2 4 4 1 1 2 1 4 2 2 2 2 2 2 2 2 1 1

© BT Products

UNITS


Quality Parts

7170-000 7170-000

1

6

10 2 11 3

9 5

8

4

7

Return

© BT Products

July 20, 1998


Quality Parts

7170-000

7170-000 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

July 20, 1998

Return

NAME

# FOR ASSY.

UNITS

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 11.5 ft. 12.1 ft.

71/104 83/128 95/152

© BT Products


Quality Parts

7170-100 7170-100 4 2

3

1

5

6 7 8 9 10

11

12

Return

© BT Products

October 1996


Quality Parts

7170-100

7170-100 Two stage full freelift mast liftting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 Chain, lift 83/128 Chain, lift 95/152 Anchor, chain Nut Cylinder assembly

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

October 1996

Return

# FOR ASSY.

© BT Products

1 1 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

71/104 83/128 95/152


Quality Parts

7170-200 7170-200

1 2 3 4 5 6 3 7

8

9

3 6 5 4 3 2 1

Return

© BT Products

October 1996


Quality Parts

7170-200

7170-200 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

© BT Products

UNITS


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21 20

19 18

15 17

1

16

K

14

2 15

3 13

4

4 5

6

7

8

12 11 10

9

Return

© BT Products

July 24, 1998


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *

41949-00 41949-01 41949-02

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

24

21

23

22 20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

Return

11

© BT Products

July 24, 1998


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7320-000 7320-000

12

11 8

9

10

7

6

15

14 13

16 18 21

17 K

19 20

4

1 2

3

5

Return

© BT Products

August 08, 1997


Quality Parts

7320-000

7320-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 1997

Return

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft./lbs.) Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

7410-000 7410-000

1

2

5

3

4

Return

© BT Products

August 08, 1997


Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

August 08, 1997

Return

NAME 3000 Lb. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lb. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

© BT Products

# FOR ASSY.

UNITS

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

1 1 1 1 1 1


Quality Parts

7420-000 7420-000

1 2

3

Return

© BT Products

July 20, 1998


Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 20, 1998

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

© BT Products

UNITS


Quality Parts

7420-100 7420-100

1

2

6

5

4

3

Return

© BT Products

July 20, 1998


Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

© BT Products

UNITS


Quality Parts

7420-200 7420-200

1 2

3

Return

© BT Products

October 1996


Quality Parts

7420-200

7420-200 Two stage full freelift mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

© BT Products

UNITS


Quality Parts

7420-300 7420-300

1 2 3

Return

© BT Products

July 20, 1998


Quality Parts

7420-300

7420-300 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

July 20, 1998

Return

11857-05 11857-09 304448-000 21089-02

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

© BT Products

UNITS


Quality Parts

Return

© BT Products


Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

© BT Products


Quality Parts

Return

© BT Products


Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

© BT Products


Quality Parts

9100-000 9100-000

To Mast 2

1

5

3

2 1

4

7 2

2

To Control Valve

6

Return

© BT Products

July 23, 1998


Quality Parts

9100-000

9100-000 Attachments (Supply line to mast) ITEM # PART # 1 2 3 4 5 6 7

July 23, 1998

Return

49358-03 49653-08 301652-065 12318-05 49643-13 49643-12 ------------------

# FOR ASSY.

NAME Hose Elbow, 90º Screw, cap Plug Hose Hose Manifold assembly

© BT Products

2 6 2 4 2 2 1

UNITS


Quality Parts

9100-100 9100-100

1

2

9 8 7 3 4

11

5

11

4 12 6

13

10

To Manifold Valve

Return

© BT Products

July 23, 1998


Quality Parts

9100-100

9100-100 Attachments (Two stage mast lines) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Screw Fitting, 90º bulkhead Hose Bracket Clamp Elbow, 90º Adapter Hose Cap, fitting

July 23, 1998

Return

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 301652-025 49634-00 49643-34 306259-000 15677-02 49623-00 49656-08 49643-33 49635-00

# FOR ASSY.

© BT Products

1 1 1 1 2 6 2 2 1 1 2 2 2 1 2

UNITS 71/100 83/124 95/150


Quality Parts

9100-300 9100-300

16 1 2

15 3 26

4

6

17 18 19

5

25

12

20 22

8

7

21

24

10 14 9

23

13

11 To Manifold Valve

Return

© BT Products

July 23, 1998


Quality Parts

9100-300

9100-300 Attachments (Three stage mast lines) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

Sheave Lockwasher Screw, cap Fitting, bulkhead Nut Anchor, hose Screw, cap Sheave Shaft Washer Screw, cap Screw, cap Hose, 71/150 Hose, 83/180 Hose, 87/189 Line, hydraulic Sheave Hose, 71/150 Hose, 83/180 Hose, 87/189 Clamp Bracket Hose Adaptor Elbow, 90º Hose Cap, fitting Elbow, 90º bulkhead Nut

July 23, 1998

Return

305535-000 50000-11 50003-01 49632-00 49624-00 306898-000 301652-025 305148-000 304610-000 14935-01 301652-016 301652-016 307107-012 307107-013 307107-014 305568-000 305148-000 307107-009 307107-010 307107-011 15677-02 306259-000 49643-34 49656-08 49623-00 49643-33 49635-00 49634-00 49624-00

# FOR ASSY.

© BT Products

1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 2 4

UNITS

71/150 83/180 87/189

71/150 83/180 87/189


Quality Parts

9370-000 9370-000

1 2

3

4

5

6

Return

© BT Products

October 1996


Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

© BT Products

UNITS


Quality Parts

9390-000 9390-000

1

2

Return

© BT Products

October 1996


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Products

3 1

UNITS


Quality Parts

9500-000 9500-000

1

3 2

Return

© BT Products

July 10, 1998


Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 10, 1998

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat

© BT Products

1 1 1 4 4

UNITS 44 inch 36 inch 48 inch


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

Return

© BT Products

October 1996


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Products

1 1 4 2 2 2

UNITS


Quality Parts

Return

© BT Products


Quality Parts

10000 TOOLS

Return

© BT Products


Quality Parts

10010-00 10010-00

1 2

Return

© BT Products

January 21, 1998


Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS


Quality Parts

10020-00 10020-00

1

3

2

4

6

5

Return

© BT Products

January 21, 1998


Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS


Return


Return


BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return


Master Quality Parts Book CSX Electric Counter Balanced Stacker Truck Effective Serial Number CSX__25268000 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308531-000

Return

Date: November 03, 1998


PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

1

Return

© BT Products

October 1996


GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 199

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

2


Quality Parts

0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

A

Cap. (Lbs.)

B

C

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

1750

6170

6100 5190

6110

0640 0370

0370

4111 4110 4180

5181 0340

3540 0390 0300

3550

3300 3360

1760

2550 3560

3530

3

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© BT Products

November 03, 1998


Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110

1

1 8

7170 9390

5610 6220 9500 5192

7410

5460 7210 7420

9100

5390 5430

10010

10020 November 03, 1998

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© BT Products

4


Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers (Shields & guards) 0340-100 Inspection covers (“EE” electrical box 0370-000 Counter balance weight 0390-000 Battery compartment parts (7 in. [178 mm] battery) 0390-100 Battery compartment parts (9 in. [229 mm] battery) 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (One spool valve handle) 0640-100 Drivers controls (Two spool valve handle) 0641-000 Drivers controls (Speed and direction) 0841-000 Driver protection (Reverser) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000 1760-001 200 Amp system drive motor Serial Number 27108001 - UP 1760-100 300 AMP system drive moto

2000 TRANSMISSION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 200 Amp system parking brake syste 3300-100 300 Amp system parking brake syste 3360-000 Brake drum/disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly

4000 STEERING SYSTEM 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5

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© BT Products

November 03, 1998


Quality Parts

5000 ELECTRICAL SYSTEM 5161-000 Horn 5181-000 Static strap 5190-000 Battery connecto 5192-000 200 Amp system line contactor 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 200 Amp system motor power cables 5430-100 300 Amp system motor power cables 5460-000 200 Amp system transistor panel 5460-100 300 Amp system transistor panel 5510-000 Micro switches 5590-000 Control cables, harness 5610-000 Pump contactor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-000 Hydraulic tank 6120-000 One spool valve hydraulic lines 6120-100 Two spool valve hydraulic lines 6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP 6125-100 Two stage mast lines Serial Number 25268000 - 28163000 6125-101 Two stage mast lines Serial Number 28163001 - UP 6125-200 Two stage mast lines Serial Number 25268000 -28163000 6125-201 Two stage mast lines Serial Number 28163001 - UP 6125-300 Two stage mast lines 6125-400 Two stage full freelift lines 6125-500 Three stage mast lines 6160-000 Control valve (One spool control valve) 6160-100 Control valve (Two spool control valve) 6170-000 Pressure / flow control valve 6220-000 Control valve (Manifold assembly) 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP 6610-100 Two stage mast lift cylinder 6610-200 Two stage full freelift staging cylinder 6610-300 Three stage mast staging cylinder 6620-200 Two stage full freelift, freelift cylinder 6620-300 Three stage mast freelift cylinder

November 03, 1998

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© BT Products

6


Quality Parts

7000 OPERATING FUNCTION - LIFTING DEVICE 7105-000 Mast pivot 7110-000 Two stage mast Serial Number 25268000 - 28163000 7110-001 Two stage mast Serial Number 28163001 - UP 7110-100 Two stage mast 7110-200 Two stage full freelift mast 7110-300 Three stage mast 7170-000 Two stage mast lifting gear 7170-100 Two stage full freelift mast liftting gear 7170-200 Two / three stage mast lifting gear 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 7210-001 Sideshifter assembly Serial Number 28077002 - UP 7320-000 Tilt cylinder 7410-000 Fork assembl 7420-000 Two stage mast fork carriage unit 7420-100 Two stage mast fork carriage unit 7420-200 Two stage full freelift mast fork carriage unit 7420-300 Three stage mast fork carriage unit

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9100-000 Attachments (Supply line to mast) 9100-100 Attachments (Two stage mast lines 9100-300 Attachments (Three stage mast lines 9370-000 Warning lights / alar 9390-000 Positioning equipment 9500-000 Load backrest 9660-000 Electrical heater

10000 Tools 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

11000 Index

7

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© BT Products

November 03, 1998


Quality Parts

November 03, 1998

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© BT Products

8


Quality Parts

© BT Products

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Quality Parts

0000 CHASSIS

© BT Products

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Quality Parts

0300-000 0300-000

3

4 5

1 2

13

6 11

12

10

9 8 7

© BT Products

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July 24, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 24, 1998

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# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-000) Clamp

© BT Products

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS


Quality Parts

0340-000 0340-000

2

1

15 13 14 12 11 10 8 9 7

3

4 6

5

© BT Products

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November 19, 1997


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

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# FOR ASSY.

© BT Products

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10


Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

7

© BT Products

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October 1996


Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 199

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

© BT Products

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”


Quality Parts

0370-000 0370-000

1 2

10 3

7

5 11

4 7 8

6

9

© BT Products

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November 19, 1997


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

Counterweight, CSX20 (441 lb) Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lb) Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lb) Hook tool, counterweight CSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lb) Counterweight, CSX30/40 (331 lb) Counterweight (90 lb) Screw, cap Washer, flat Washer, flat Nut Counterweight, CSX10 (80 lb) Screw, cap

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305063-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

November 19, 1997

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# FOR ASSY.

© BT Products

1 1 1 1 1 1 2 2 1 1 1 2 4 2 2 1 2

UNITS 441 lb 1477 lb 1915 lb

207 lb 331 lb 90 lb

80 lb


Quality Parts

0390-000 0390-000

1 3 2

6

4

5

© BT Products

Return

October 1996


Quality Parts

0390-000

0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

October 199

Return

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

© BT Products

1 4 8 1 1 4

UNITS


Quality Parts

0390-100 0390-100

3 2 4 1

5

© BT Products

Return

October 1996


Quality Parts

0390-100

0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5

October 199

Return

305042-002 25204-13 25189-02 306595-000 25203-12

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

1 4 8 2 4

UNITS


Quality Parts

0390-200 0390-200

3 2

4

1

© BT Products

Return

October 1996


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

October 199

Return

305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

1 4 8 2 4

UNITS


Quality Parts

0640-000 0640-000

5

4

2 3 8 16

1

2

18 19

6 15

9

17 10

7

14 11 13

12

© BT Products

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July 17, 1998


Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw, cap (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-000) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

UNITS


Quality Parts

0640-100 0640-100

5

4

2 3 8

18

1 19

9

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

© BT Products

Return

July 24, 1998


Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305858-001 Knob, auxiliary (Tilt) 1 305859-002 Knob, auxiliary (Tilt & Sideshifter) 1 305859-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 305860-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw, cap (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-001) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

0641-000 0641-000

1 2

3

4 5 7 1

6

8

© BT Products

Return

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

3 1 1 1 2 1 2 2

UNITS


Quality Parts

0841-000 0841-000

1

2

© BT Products

Return

May 28, 1998


Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

May 28, 199

Return

305989-000 301825-010

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

© BT Products

1 2

UNITS


Quality Parts

0850-000 0850-000

4

2 KEEP HANDS CLEAR

1

Breaking these rules may cause serious or fatal injury to yourself or others

5

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. Th is m a ch in e is d e sig n e d o f le ve l f lo o rs a n d n o rm a l in d u st ria l operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

3

305955-000

12 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

A

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

B

C

Battery Wt. Min. (Lbs.)

0

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

11

6 10

9 7

13 8

© BT Products

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July 23, 1998


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART # 1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * * *

305955-000 306105-000 306418-000 306418-001 306419-002 306419-004 306420-004 306106-000 306107-000 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305024-000 NSS NSS 23296-00 304953-000 304954-000 308531-000 304959-000

July 23, 1998

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NAME

# FOR ASSY.

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, CSX OPERATOR’S Manual, CSX PARTS Manual, CXS MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 1 1 1 1 1 1 2 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

© BT Products

UNITS

Right Left


Quality Parts

© BT Products

Return


Quality Parts

1000 MOTOR

© BT Products

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Quality Parts

1750-000 1750-000

8

2

1

4 3

9

7 6 5

11

10

13 14

12

© BT Products

Return

October 1996


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 199

Return

# FOR ASSY.

© BT Products

UNITS

“EE”


Quality Parts

1760-000 1760-000

Serial Number 25268000 - 27108000

1 4

12

5

2

3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

© BT Products

Return

September 1995


Quality Parts

1760-000

1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000 ITEM # PART #

UNITS "E" "EE"

* *

301916-000 303570-000

Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

Return

NAME

# FOR ASSY.

© BT Products

"E" "EE"

"E" "EE"


Quality Parts

1760-001 1760-001

Serial Number 27108001 - UP

2

1

4 5

6

12 13

11

3

8 10

9

© BT Products

Return

7

December 09, 1997


Quality Parts

1760-001

1760-001 200 Amp system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

*

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

*

305981-000

Kit, coverband

1

December 09, 1997

Return

# FOR ASSY.

© BT Products

UNITS

“EE”


Quality Parts

1760-100 1760-100

© BT Products

Return

May 06, 1997


Quality Parts

1760-100

1760-100 300 AMP system drive motor IITEM # PART # *

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

Return

# FOR ASSY.

NAME

© BT Products

UNITS

“EE”


Quality Parts

© BT Products

Return


Quality Parts

2000 TRANSMISSION / DRIVE GEAR

© BT Products

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Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

12

© BT Products

Return

16

9

6

August 28, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 199

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

3000 BRAKE / WHEEL SYSTEM

© BT Products

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Quality Parts

3300-000 3300-000

5 7

6

8

18

4

9

10

3

9

11

15 14 20

1

16 17 13 12

19 2

© BT Products

Return

July 17, 1998


Quality Parts

3300-000

3300-000 200 Amp system parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 17, 1998

Return

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS


Quality Parts

3300-100 3300-100

5 1

6

2

4 3 9 7

19

10

8

11

9 17 14 18

16 13 15

12

© BT Products

Return

December 1996


Quality Parts

3300-100

3300-100 300 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor assembly (See Fig.# 1760-100) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.)

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 301798-000 301954-025 301920-000 301654-012

December 1996

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS


Quality Parts

3360-000 3360-000

1

3 2 4

6

5

© BT Products

Return

December 1996


Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

3530-000 3530-000

2 1

3

© BT Products

Return

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane (CSX10 only) Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane (CSX10 only) Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 2 4

6

10 3

9

8

4 6 7 5

© BT Products

Return

July 24, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-100) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS


Quality Parts

3550-000 3550-000

1 2 3

4

1 5 6

© BT Products

Return

October 1996


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 3 4 5 6

October 199

Return

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

© BT Products

2 1 1 1 1 3

UNITS


Quality Parts

3560-000 3560-000

1

2

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

© BT Products

Return

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

*

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

4000 STEERING SYSTEM

© BT Products

Return


Quality Parts

4110-000 4110-000

Serial Number 25268000 - 27323100

1 2

3

4 20

21

22 14 13

5 6

23 19 7

15

8

12 18

17

16 26

25

24

© BT Products

Return

11

10

9

July 24, 1998


Quality Parts

4110-000 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

Cold Storage

Cold Storage


Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

2

1

3

4 22

5 23

24 6

25

7 21

26 8

27 11

18

20 19

17 16

13 14

12

9

15

© BT Products

Return

10

July 24, 1998


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)


Quality Parts

4111-000 4111-000

1

17

18

19

2 3

16

6 5

15 11 13

4

14 12

2

10 9

7 8

© BT Products

Return

July 08, 1998


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

July 08, 1998

Return

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5 9 6 7

8

© BT Products

Return

July 24, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 24, 1998

Return

# FOR ASSY. UNITS

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1


Quality Parts

© BT Products

Return


Quality Parts

5000 ELECTRICAL SYSTEM

© BT Products

Return


Quality Parts

5161-000 5161-000

1

2

4

5

3

© BT Products

Return

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

July 24, 1998

Return

302129-000 301917-000 27205 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

1 2 1 1 1

UNITS


Quality Parts

5181-000 5181-000

2

4

2 1

3

© BT Products

Return

July 17, 1998


Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

© BT Products

UNITS


Quality Parts

5190-000 5190-000

2

3

1

4

5

© BT Products

Return

July 17, 1998


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE


Quality Parts

5192-000 5192-000

1

© BT Products

Return

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

1 2

© BT Products

UNITS


Quality Parts

5192-100 5192-100

1

© BT Products

Return

March 13, 1998


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Products

1 2

UNITS “E”


Quality Parts

5192-200 5192-200

1

© BT Products

Return

July 17, 1998


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

2 1

UNITS “EE”


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

4

© BT Products

Return

July 28, 1997


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Products

1 1 1 1 1

UNITS


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

© BT Products

Return

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

1

© BT Products

UNITS


Quality Parts

5310-000 5310-000

2

3

4

1

5

© BT Products

Return

July 28, 1997


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Products

1 1 2 1 1 2 1 1

UNITS

Sealed


Quality Parts

5330-000 5330-000

1 2

3

© BT Products

Return

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

1 1 2

UNITS


Quality Parts

5390-000 5390-000

8

9

1

8

12 7

3 11

4

10

2

5 6

© BT Products

Return

August 08, 1997


Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

© BT Products

UNITS


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

© BT Products

Return

December 07, 1997


Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 300 AMP 1 105 AMP 1 2 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

© BT Products

UNITS


Quality Parts

5430-100 5430-100

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

© BT Products

Return

December 07, 1997


Quality Parts

5430-100

5430-100 300 Amp system motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 150 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 150 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-000 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305970-000 305974-004 305969-000 306504-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

© BT Products

UNITS


Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-000

3

1

2

© BT Products

Return

October 1996


Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 199

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 200 AMP


Quality Parts

5460-100

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-100

3

1

2

© BT Products

Return

October 1996


Quality Parts

5460-100

5460-100 300 Amp system transistor panel ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 199

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 300 AMP


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

© BT Products

Return

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

© BT Products

UNITS


Quality Parts

5590-000 5590-000

Sideshifter Coil Tilt Coil

1

2 3

To Main Wiring Harness

© BT Products

Return

July 24, 1998


Quality Parts

5590-000

5590-000 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly (See Fig.# 6220-000) 306191-010 Harness assembly

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1

UNITS


Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

2

1

© BT Products

Return

November 13, 1997


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

6000 HYDRAULIC SYSTEM

© BT Products

Return


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

© BT Products

Return

July 24, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

© BT Products

Return

July 24, 1998


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6110-000 6110-000

1

8 2

9 3

6

7

4

5

© BT Products

Return

July 24, 1998


Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 24, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Products

1 1 2 1 1 1 1 1 1

UNITS


Quality Parts

6120-000 6120-000

4

1

3

5 2 7

8 10

6 9 11

To Mast

© BT Products

Return

July 24, 1998


Quality Parts

6120-000

6120-000 One spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-000) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

6120-100 6120-100

4 1

3

5 12

2

7 8

6 11

10

9 16 15

14

13

To Mast 18 From Mast to Compensator 17

© BT Products

Return

July 24, 1998


Quality Parts

6120-100

6120-100 Two spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 K 18

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose assembly Hose assembly Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose assembly (CSX20/30) Hose assembly (CSX40) Fitting, 90° Orifice, 0.046 in. [1.17 mm] Orifice, 0.040 in. [1.0 mm] Compensator cylinder assembly Kit, compensator seal Elbow, 45°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49653-08 306672-000 306672-001 49653-08 25969-02 25969-01 305755-000 305755-010 49654-01

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS

CSX20/30 CSX40


Quality Parts

6125-000 6125-000

Serial Number 25268000 - 28163000

1

3 7

10

8

9

6

2

4

8

5 To Control Valve

© BT Products

Return

July 24, 1998


Quality Parts

6125-000

6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 2 2 2 1 1

UNITS


Quality Parts

6125-001 6125-001

Serial Number 28163001 - UP

1

3 7

10

8

9

6

2

4

8

5 To Control Valve

© BT Products

Return

July 24, 1998


Quality Parts

6125-001

6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 2 2 2 1 1

UNITS


Quality Parts

6125-100 6125-100

Serial Number 25268000 - 28163000

5

1 2 4

3

To Control Valve

© BT Products

Return

July 24, 1998


Quality Parts

6125-100

6125-100 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-000)

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1

UNITS


Quality Parts

6125-101 6125-101

Serial Number 28163001 - UP

5

1 2 3 4 To Control Valve

© BT Products

Return

July 24, 1998


Quality Parts

6125-101

6125-101 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1

UNITS


Quality Parts

6125-200 6125-200

Serial Number 25268000 - 28163000

1

4

2 3

To Compensator From Mast

6 8 10

11

9

9 7

To Control Valve

5

© BT Products

Return

July 24, 1998


Quality Parts

6125-200

6125-200 Two stage mast lines Serial Number 25268000 -28163000 ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 2 1 2 2 2 1 1

UNITS


Quality Parts

6125-201 6125-201

Serial Number 28163001- UP

1

4 3

To Compensator From Mast

11

9

To Control Valve

8 10

7

9 6

5

© BT Products

Return

2

July 24, 1998


Quality Parts

6125-201

6125-201 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 2 1 2 2 2 1 1

UNITS


Quality Parts

6125-300 6125-300

1

2

3

8

4 To Compensator From Mast

5 6 5 7

To Control Valve © BT Products

Return

July 24, 1998


Quality Parts

6125-300

6125-300 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 8

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-31 Hose 49616-01 Fitting, Tee 49656-12 Fitting, adapter 21037-05 Regulator, flow 49517-30 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 1 1 1 1

UNITS


Quality Parts

6125-400 6125-400

2 3

1 4

6

2

5

1

1

7

1 10 12

8 11

9 13 14 To Compensator from mast 20

19

18 20 16

21

To Control Valve

17 15 © BT Products

Return

9 8 July 24, 1998


Quality Parts

6125-400

6125-400 Two stage full freelift lines ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Clamp Staging cylinder assembly (See Fig.# 6610-200) Channel Hose, 71/104 Hose, 83/128 Hose, 95/152 Tube Freelift cylinder assembly (See Fig.# 6620-200) Valve, flow limiting (6 GPM) Valve, flow limiting (4 GPM) Tee Fitting, reducer Hose Hose Hose, CSX20/30 Hose, CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

14859-06 ----------------49825-01 30354-09 30354-10 30354-11 306837-000 ----------------306513-002 306513-001 49615-02 306838-004 49516-46 49516-34 49517-32 49517-19 306838-004 301960-008 49616-02 15677-11 301652-016 21037-06 49656-12 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

UNITS

71/104 83/128 95/152

6 GPM 4 GPM


Quality Parts

6125-500 6125-500

1 6

2 10 3 4

5

7

8

1 To Compensator From Mast 12

13 18

21

20

11

14 17

19 15 9

To Control Valve

16

© BT Products

Return

July 24, 1998


Quality Parts

6125-500

6125-500 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (See Fig.# 6610-300) ------------------- Staging cylinder assembly (See Fig.# 6620-300) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6620-300) 49517-27 Hose 49517-28 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40 49616-01 Tee 49652-01 Tee 301690-008 Nut 15677-15 Clamp 301652-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-21 Hose

July 24, 1998

Return

# FOR ASSY.

© BT Products

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports


Quality Parts

6160-000 6160-000 1 8 6

11

9

10 2

7 15

17

20 15 15

16

12

15

22 21

13 19

14

5

5

18

4

3

© BT Products

Return

July 20, 1998


Quality Parts

6160-000

6160-000 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000

July 20, 1998

Return

# FOR ASSY.

© BT Products

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS


Quality Parts

6160-100 6160-100 1 6

21

5

8

7

4

2

12 15 20

16 19

12 12

13

9

12

18 17

10

3 3

14

11

22

23

23

© BT Products

Return

July 20, 1998


Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

July 20, 1998

Return

# FOR ASSY.

© BT Products

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS


Quality Parts

6170-000 6170-000

1

2

11 9

10

7 8 3 4 5

1 6

4

© BT Products

Return

July 20, 1998


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6220-000 6220-000

1

1 2

2

5

2

1

© BT Products

Return

July 06, 1998


Quality Parts

6220-000

6220-000 Control valve (Manifold assembly) ITEM # PART #

NAME

*

306611-000

Manifold assembly

1

1 2 3

304797-000 304795-000 304794-000

Coil Valve, BI-Directional Coil

3 3 1

July 06, 1998

Return

# FOR ASSY.

© BT Products

UNITS


Quality Parts

6610-000 6610-000 3

Serial Number 25268000 - 28163000

4 5 2 1

6

7 K

8

13 9

10

11 12

© BT Products

Return

July 20, 1998


Quality Parts

6610-000

6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

© BT Products

71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

2

5

1

6

7 K

8

13 9

10

11 12

© BT Products

Return

July 20, 1998


Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

© BT Products

71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

7 8 6

12 5 11 4

© BT Products

Return

July 20, 1998


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/100 83/124 95/150

71/100 83/124 95/150


Quality Parts

6610-200 6610-200

6

9

7 8

1

2

3

4

5

10 11

16

15

14

13

12

K

© BT Products

Return

July 24, 1998


Quality Parts

6610-200

6610-200 Two stage full freelift staging cylinder ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305441-000 305441-001 305441-002

Staging Cylinder assembly, 71/104 Staging Cylinder assembly, 83/128 Staging Cylinder assembly, 95/152

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 28200-00

Ring, wear Piston Spring Washer Retainer Retainer Screw Washer, seal Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, retainer O ring Ring, backup Bearing Seal, U cup Wiper, rod Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/104 83/128 95/152 71/104 83/128 95/152


Quality Parts

6610-300 6610-300

7

3 1

6

8

5

2 4

9 10 11 12 13 16

15

9

14

© BT Products

Return

January 15, 1998


Quality Parts

6610-300

6610-300 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

------------------- Cylinder assembly, 1 port

1

1 port

**

------------------- Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, retainer ------------------- Rod, cylinder 11015-39 O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 29860-00 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 11

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

January 15, 1998

Return

© BT Products


Quality Parts

6620-200 6620-200

7

4 1

2

5

6

3

8

9 10 11 16

15 14

13 12 K

© BT Products

Return

July 24, 1998


Quality Parts

6620-200

6620-200 Two stage full freelift, freelift cylinder ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305437-000 305437-001 305437-002

Freelift Cylinder assembly, 71/104 Freelift Cylinder assembly, 83/128 Freelift Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 28200-00

Wiper Seal, rod Ring, wear Bearing Ring, backup O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Screw Washer, seal Retainer Pin Spring Ball Piston Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/104 83/128 95/152 71/104 83/128 95/152


Quality Parts

6620-300 6620-300

K 2 1

9

3 15

8

14 13 7 12 6 11 5 10

4

© BT Products

Return

July 24, 1998


Quality Parts

6620-300

6620-300 Three stage mast freelift cylinder ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/150 83/180 87/189

71/150 83/180 87/189


Quality Parts

© BT Products

Return


Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

© BT Products

Return


Quality Parts

7105-000 7105-000

2 4

3

6

1 5

© BT Products

Return

October 1996


Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 199

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

© BT Products

1 1 1 1 2 1

UNITS


Quality Parts

7110-000 7110-000

Serial Number 25268000 - 28163000

2

8

10

3 6

18

7

5 4

12

1 11

9

16

15

14 13 2 3

16 17

© BT Products

Return

July 23, 1998


Quality Parts

7110-000

7110-000 Two stage mast Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder Assembly Lift Frame Assembly Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bar, clamp

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-060 50000-19 301960-020 21112-01

July 23, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1

UNITS 71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP

2

8

3

4

5

6

10 11

12

13

7

15 14

1

9 16 17 23

19

21 22

21

20

2 3

© BT Products

Return

18

July 23, 1998


Quality Parts

7110-001

7110-001 Two stage mast Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Lockwasher Washer, flat Bar, sheave head Bar, clamp Cylinder Assembly Lift Frame Assembly Pin Pin, cotter Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bracket, mounting

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 11009-05 11016-02 21110-00 21112-01 --------------------------------300758-002 11133-05 49267-00 301957-030 301958-060 50000-19 301960-020 308018-000

July 23, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 4 4 4 1 2 2 4 1 1 1 4 4 1 1 1 1 2 2 2 2 2 8 2 1

UNITS 71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

7110-100 7110-100

4 5

9

1 2 7 3

8 10 6

19 17

16

15

12

13

7 11

5 1 2

14 18

© BT Products

Return

October 1996


Quality Parts

7110-100

7110-100 Two stage mast ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Bearing Anchor, chain Chain, lift 71/100 Chain, lift 83/124 Chain, lift 95/150 Pin, cotter Column, Inner 71/100 Column, Inner 83/124 Column, Inner 95/150 Pin, chain Lift Frame Assembly Bar, down stop Screw, cap Pin, cotter Pin, cylinder anchor Screw, cap Washer, flat Cylinder Assembly Nut, jam Nut Nut Column, Outer 71/100 Column, Outer 83/124 Column, Outer 95/150

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

October 199

Return

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 305469-000 305469-001 305469-002

© BT Products

UNITS

71/100 83/124 95/150 71/100 83/124 95/150

71/100 83/124 95/150


Quality Parts

7110-200 7110-200

4

1 2 12 5 3 6 7 11

9

10 1 2 8

© BT Products

Return

July 23, 1998


Quality Parts

7110-200

7110-200 Two stage full freelift mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12

Shim, 0.05 in. [1.27mm] Bearing Cylinder assembly Pin, roll Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Channel Screw, cap Screw, cap Cylinder assembly Pin, chain Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Lift frame assembly

As Req’d. 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002 -----------------

July 23, 1998

Return

© BT Products

UNITS

71/104 83/128 95/152

71/104 83/128 95/152


Quality Parts

7110-300 7110-300

21 22 24 25

23 21 2 4 1

26 28 27

5 8

6

3 5

10

9

6

3 1

17

12

7

4

15

11 13 4 3

16 20

19 18

31

30 29

14

5

4

3

6

5 29

15 16

6

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150

14835-08

305301-000

14835-83

305297-000

305211-000

83/180

14835-10

305301-001

14835-84

305297-001

305211-001

87/189

14835-70

305301-002

14835-85

305297-002

305211-002

© BT Products

Return

October 1996


Quality Parts

7110-300

7110-300 Three stage mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Anchor, chain Chain, Staging lift Pin, cotter Pin, chain Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Bearing Cylinder assembly, Staging Screw, button head Column, inner Chain, Free lift Cylinder assembly, Free Lift Lift Frame Assembly Pin, anchor Pin, cotter Nut Nut, jam Column, Intermediate Bracket Screw, cap Column, outer Washer, shim Sheave, chain Bearing, roller Race, inner Lockwasher Screw, cap Fitting, grease Shaft Spacer Sheave, hose Screw, cap

4 2 16 8 As Req’d. As Req’d. 8 2 2 1 2 1 1 2 2 4 4 1 1 2 1 4 2 2 2 2 2 2 2 2 1 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

October 199

Return

© BT Products

UNITS


Quality Parts

7170-000 7170-000

1

6

10 2 11 3

9 5

8

4

7

© BT Products

Return

July 20, 1998


Quality Parts

7170-000

7170-000 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

July 20, 1998

Return

NAME

# FOR ASSY.

UNITS

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 11.5 ft. 12.1 ft.

71/104 83/128 95/152

© BT Products


Quality Parts

7170-100 7170-100 4 2

3

1

5

6 7 8 9 10

11

12

© BT Products

Return

October 1996


Quality Parts

7170-100

7170-100 Two stage full freelift mast liftting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 Chain, lift 83/128 Chain, lift 95/152 Anchor, chain Nut Cylinder assembly

October 199

Return

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

# FOR ASSY.

© BT Products

1 1 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

71/104 83/128 95/152


Quality Parts

7170-200 7170-200

1 2 3 4 5 6 3 7

8

9

3 6 5 4 3 2 1

© BT Products

Return

October 1996


Quality Parts

7170-200

7170-200 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

October 199

Return

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

© BT Products

UNITS


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21 20

19 18

15 17

1

16

K

14

2 15

3 13

4

4 5

6

7

8

12 11 10

9

© BT Products

Return

July 24, 1998


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *

41949-00 41949-01 41949-02

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

24

21

23

22 20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

11

© BT Products

Return

July 24, 1998


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke


Quality Parts

7320-000 7320-000

12

11 8

9

10

7

6

15

14 13

16 18 21

17 K

19 20

4

1 2

3

5

© BT Products

Return

August 08, 1997


Quality Parts

7320-000

7320-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 199

Return

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft./lbs.) Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS


Quality Parts

7410-000 7410-000

1

2

5

3

4

© BT Products

Return

August 08, 1997


Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

August 08, 199

Return

NAME 3000 Lb. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lb. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

© BT Products

# FOR ASSY.

UNITS

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

1 1 1 1 1 1


Quality Parts

7420-000 7420-000

1 2

3

© BT Products

Return

July 20, 1998


Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 20, 1998

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

© BT Products

UNITS


Quality Parts

7420-100 7420-100

1

2

6

5

4

3

© BT Products

Return

July 20, 1998


Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

© BT Products

UNITS


Quality Parts

7420-200 7420-200

1 2

3

© BT Products

Return

October 1996


Quality Parts

7420-200

7420-200 Two stage full freelift mast fork carriage unit ITEM # PART # 1 2 3

October 199

Return

21089-01 11857-03 305445-000

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

© BT Products

UNITS


Quality Parts

7420-300 7420-300

1 2 3

© BT Products

Return

July 20, 1998


Quality Parts

7420-300

7420-300 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

July 20, 1998

Return

11857-05 11857-09 304448-000 21089-02

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

© BT Products

UNITS


Quality Parts

© BT Products

Return


Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

© BT Products

Return


Quality Parts

© BT Products

Return


Quality Parts

9000 OPTIONS / ATTACHMENTS

© BT Products

Return


Quality Parts

9100-000 9100-000

To Mast 2

1

5

3

2 1

4

7 2

2

To Control Valve

6

© BT Products

Return

July 23, 1998


Quality Parts

9100-000

9100-000 Attachments (Supply line to mast) ITEM # PART # 1 2 3 4 5 6 7

July 23, 1998

Return

49358-03 49653-08 301652-065 12318-05 49643-13 49643-12 ------------------

# FOR ASSY.

NAME Hose Elbow, 90º Screw, cap Plug Hose Hose Manifold assembly

© BT Products

2 6 2 4 2 2 1

UNITS


Quality Parts

9100-100 9100-100

1

2

9 8 7 3 4

11

5

11

4 12 6

13

10

To Manifold Valve

© BT Products

Return

July 23, 1998


Quality Parts

9100-100

9100-100 Attachments (Two stage mast lines) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Screw Fitting, 90º bulkhead Hose Bracket Clamp Elbow, 90º Adapter Hose Cap, fitting

July 23, 1998

Return

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 301652-025 49634-00 49643-34 306259-000 15677-02 49623-00 49656-08 49643-33 49635-00

# FOR ASSY.

© BT Products

1 1 1 1 2 6 2 2 1 1 2 2 2 1 2

UNITS 71/100 83/124 95/150


Quality Parts

9100-300 9100-300

16 1 2

15 3 26

4

6

17 18 19

5

25

12

20 22

8

7

21

24

10 14 9

23

13

11 To Manifold Valve

© BT Products

Return

July 23, 1998


Quality Parts

9100-300

9100-300 Attachments (Three stage mast lines) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

Sheave Lockwasher Screw, cap Fitting, bulkhead Nut Anchor, hose Screw, cap Sheave Shaft Washer Screw, cap Screw, cap Hose, 71/150 Hose, 83/180 Hose, 87/189 Line, hydraulic Sheave Hose, 71/150 Hose, 83/180 Hose, 87/189 Clamp Bracket Hose Adaptor Elbow, 90º Hose Cap, fitting Elbow, 90º bulkhead Nut

July 23, 1998

Return

305535-000 50000-11 50003-01 49632-00 49624-00 306898-000 301652-025 305148-000 304610-000 14935-01 301652-016 301652-016 307107-012 307107-013 307107-014 305568-000 305148-000 307107-009 307107-010 307107-011 15677-02 306259-000 49643-34 49656-08 49623-00 49643-33 49635-00 49634-00 49624-00

# FOR ASSY.

© BT Products

1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 2 4

UNITS

71/150 83/180 87/189

71/150 83/180 87/189


Quality Parts

9370-000 9370-000

1 2

3

4

5

6

© BT Products

Return

October 1996


Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 199

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1

© BT Products

UNITS


Quality Parts

9390-000 9390-000

1

2

© BT Products

Return

October 1996


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 199

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Products

3 1

UNITS


Quality Parts

9500-000 9500-000

1

3 2

© BT Products

Return

July 10, 1998


Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 10, 1998

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat

© BT Products

1 1 1 4 4

UNITS 44 inch 36 inch 48 inch


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

© BT Products

Return

October 1996


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 199

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Products

1 1 4 2 2 2

UNITS


Quality Parts

© BT Products

Return


Quality Parts

10000 Tools

© BT Products

Return


Quality Parts

10010-00 10010-00

1 2

© BT Products

Return

January 21, 1998


Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

© BT Products

UNITS


Quality Parts

10020-00 10020-00

1

3

2

4

6

5

© BT Products

Return

January 21, 1998


Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

1 1 1 1 1 1 1 1 1

UNITS


11000 Index

© BT Products

Return


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20055 20055 20375 20375 20375 20616 27205 28336 29971 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05

0640-000 0640-100 3300-000 5430-000 5430-100 3540-000 5161-000 0300-000 0370-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-00 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-00 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001

15 17 20 7 7 5 3 7 11 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 10

11015-39 11016-02 11017-04 11020-15 11020-41 11020-43 11020-46 11020-47 11025-02 11030-21 11039-31 11047-09 11072-14 11073-15 11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 11133-04 11133-05 11133-05 11133-05 11139-04 11139-05 11143-03 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29

6610-300 7110-001 3560-000 7320-000 3540-000 4110-000 5161-000 7105-000 6610-200 2550-000 2550-000 7170-000 5510-000 7105-000 7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 7320-000 7420-100 7110-001 7110-100 7110-300 7110-200 7110-200 7170-100 7110-100 7110-300 7170-000 7170-100 3560-000 4110-000 4110-001 7110-300 7170-200 4180-000 9370-000 4180-000 2550-000 3560-000

13 11 16 13 6 19 5 3 5 10 14 1 17 6 10 4 1 1 4 9 4 3 17 11 14 8 7 7 5 3 3 3 6 23 26 27 1 3 1 10 12 14

November 03, 1998

Return

© BT Products

11000.1


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11205-30 11261-11 11261-12 11261-12 11523-04 11523-10 11695-05 11695-05 11695-06 11695-06 11695-12 11695-12 11813-14 11813-15 11826-18 11826-18 11827-20 11827-20 11844-02 11844-02 11844-02 11852-17 11852-17 11854-04 11854-04 11857-03 11857-03 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-03

4180-000 5510-000 7170-000 7170-100 7170-000 7170-100 3300-000 3300-100 0640-000 0640-100 4110-001 4110-001 0340-100 0340-100 6610-000 6610-001 6610-100 6620-300 2550-000 3300-000 3300-100 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 5310-000 5510-000 2550-000 6610-100 6610-200 6610-300 6620-200

12 18 7 11 4 6 9 9 2 2 15 21 6 5 12 12 4 4 3 1 1 4 4 8 8 2 2 1 2 2 1 5 1 1 1 5 1 1 2 16 2 1 8 2 10

11897-03 11897-05 11898-02 11898-06 11898-09 11936-07 11936-17 12318-05 12391-10 13281-02 13281-02 13857-01 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14859-06 14890-14 14908-29 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-10 15677-10 15677-10 15677-11 15677-11 15677-11

6620-300 2550-000 7170-100 7105-000 7320-000 6610-200 3560-000 9100-000 6610-300 4110-000 4110-001 6620-200 6110-000 0640-000 0640-100 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7110-300 7110-300 7110-300 7110-300 4110-000 4110-001 5390-000 6125-400 6610-200 7320-000 5230-000 3560-000 9100-300 5310-000 9100-100 9100-300 4110-000 4110-001 5390-000 6125-000 6125-001 6125-200

1 9 2 1 1 4 7 4 8 5 6 14 7 16 18 2 2 4 4 4 9 9 9 2 10 10 10 24 17 2 1 1 7 5 15 10 4 9 17 25 18 3 6 6 7

11000.2 Return

© BT Products

November 03, 1998


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

15677-11 15677-11 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-03 21037-03 21037-04 21037-05 21037-05 21037-05 21037-05 21037-05 21037-06 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21110-00 21111-01 21111-01 21111-02 21111-02 21112-00 21112-00 21112-01 21112-01 21372-00 21372-01 21372-02 21372-03

6125-201 6125-400 6125-500 3530-000 3530-000 3530-000 3530-000 5390-000 5310-000 5310-000 6125-100 6125-101 6125-500 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 7170-000 7170-000 7170-000 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7410-000 7410-000 7410-000 7410-000

7 17 17 2 2 2 2 9 3 3 2 2 19 9 9 10 10 6 19 8 5 2 3 3 2 1 1 2 6 6 3 10 12 7 7 6 6 5 5 18 13 * * * *

22206-00 22206-00 22211-00 22226-01 22257-00 22434-14 22434-15 22434-16 23006-00 23007-00 23008-00 23019-00 23019-00 23075-02 23075-02 23075-02 23075-03 23296-00 23309-01 23452-01 24497-00 24514-00 24519-01 25008-01 25008-02 25008-03 25008-04 25094-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-01 25332-02 25969-01 25969-02 26907-00 26907-01

6610-000 6610-001 7170-100 5610-000 7170-100 6620-200 6620-200 6620-200 2550-000 2550-000 3360-000 3300-000 3300-100 6610-000 6610-001 6610-100 6610-200 0850-000 5161-000 5192-000 7170-100 7170-100 7110-200 7410-000 7410-000 7410-000 7410-000 5430-000 5430-100 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 5430-100 9370-000 6120-100 6120-100 6125-500 6125-300

11 11 5 1 10 7 7 7 4 13 * 2 2 10 10 9 11 * 4 1 4 1 6 * * * * 4 4 3 3 3 5 6 5 2 2 2 17 17 * 16 15 5 2

November 03, 1998

Return

© BT Products

11000.3


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28137-00 28142-00 28142-00 28200-00 28200-00 28200-00 28200-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29860-00 29917-03 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300544-000 300545-000 300549-000 11000.4 Return

FIG. #

ITEM #

6125-500 6125-500 3560-000 3560-000 3560-000 3560-000 6610-300 6620-200 6620-200 6620-300 6610-100 6610-200 6620-200 6620-300 0340-100 7110-300 7110-300 7170-200 6610-300 6610-300 6610-100 6610-300 6620-300 7110-300 6610-300 6610-300 7110-300 10020-00 10020-00 10020-00 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-000 1760-000 1760-000

1 9 1 13 10 3 11 15 4 12K K K K K 7 21 22 6 14 10 6 6 6 28 5 K 29 2 3 4 1 2 3 4 6 5 4 6 12 7 11 9 10 11 8

PART #

FIG #

ITEM #

300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 300995-000 301280-005 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016

1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 7110-300 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-000 6610-001 1760-100 3560-000 3560-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 5230-000 2550-000 2550-000 10020-00 10020-00 10020-00 2550-000 2550-000 4110-000 4110-001 4180-000 6125-000 6125-001 6125-200 6125-201

6 3 15 17 18 27 27 13 12 16 8 8 24 24 7 7 15 15 K K 5 5 11 16 20 1 2 4 14 19 1 1 7 * * * 16 * 11 12 4 7 7 8 8

© BT Products

November 03, 1998


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-065 301652-090 301653-020 301654-012 301654-012 301654-012 301654-012 301665-000 301690-008 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000

FIG. #

ITEM #

6125-400 6125-500 7110-300 9100-300 9100-300 0340-000 0640-000 0640-100 3540-000 9100-100 9100-300 0340-000 0640-000 0640-100 9100-000 6110-000 2550-000 2550-000 3300-000 3300-100 5181-000 2550-000 6125-500 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 4110-000 4110-001 7170-200 3540-000 4110-000 4110-001 3300-000 3300-100 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000

18 18 19 11 12 11 10 12 2 5 7 9 9 11 3 3 8 5 19 19 4 11 16 16 7 14 19 9 6 3 16 14 9 4 13 13 15 15 6 7 3 4 18 20 20

November 03, 1998

Return

PART #

FIG #

ITEM #

301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-014 301790-015 301790-016 301790-017 301790-018 301790-019 301798-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301827-020 301837-000 301844-000 301854-000 301860-000 301860-000 301882-000 301885-000 301885-000 301889-000

4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 3300-100 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 0340-000 7110-300 0340-000 4110-001 3300-000 3300-100 0340-000 4110-000 4110-001 5430-000

22 18 13 15 8 6 11 11 10 9 11 8 7 6 1 3 5 13 14 15 15 15 21 19 17 K 2 16 8 3 2 3 12 6 14 13 30 1 3 6 6 12 15 27 6

© BT Products

11000.5


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 301889-000 301916-000 301917-000 301917-000 301920-000 301920-000 301921-012 301922-014 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-025 301922-100 301944-000 301944-000 301945-006 301945-006 301946-000 301946-001 301949-000 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 11000.6 Return

FIG. #

ITEM #

5430-100 1760-000 5161-000 5510-000 3300-000 3300-100 4111-000 0640-000 0640-100 0340-000 4110-000 4110-001 4111-000 5390-000 0300-000 4110-000 4110-001 4110-001 4111-000 3300-000 3300-100 3300-000 3300-100 4180-000 4180-000 3300-000 3300-100 5510-000 0340-100 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 9370-000 3300-000 3300-100 5430-000 5430-100 5190-000

6 * 2 1 18 18 2 18 20 4 26 16 10 4 4 21K 23K 9K 17 4 4 14 14 11 13 8 8 15 4 * * * 6 7 6 7 2 2 2 5 7 7 5 5 2

PART #

FIG #

ITEM #

301954-025 301954-025 301954-025 301954-025 301954-025 301954-035 301954-060 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-016 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000

3300-000 3300-100 3550-000 4110-000 4110-001 4111-000 3300-000 3300-100 0340-000 4180-000 3540-000 7110-000 7110-001 7110-100 9500-000 0370-000 9390-000 7110-300 7110-000 7110-001 7110-100 3540-000 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 0370-000 3540-000 7110-000 7110-001 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000

17 17 6 4 5 12 5 5 6 7 8 14 19 10 2 6 1 31 15 20 13 14 4 3 3 5 7 7 1 8 5 5 5 5 15 9 13 17 22 18 8 1 7 1 1

© BT Products

November 03, 1998


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302363-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 303009-000 303009-000 303009-025 303305-000 30354-09 30354-10 30354-11 303570-000 303624-000 303716-020 303716-020

FIG. #

ITEM #

3560-000 0340-000 4180-000 0340-000 4111-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 1760-100 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-300 3300-000 3300-100 2550-000 9370-000 6125-400 6125-400 6125-400 1760-000 3530-000 7110-100 7110-300

4 10 6 2 5 22K 10K 24K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 2 8K 12 5 7 9 13 9K 12 11 8 10 10 6 * 4 4 4 * 2 16 16

November 03, 1998

Return

PART #

FIG #

ITEM #

303781-000 303782-000 303872-000 304012-000 304012-001 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000

0370-000 0370-000 6110-000 4111-000 4111-000 1760-000 1760-000 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6610-100 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6610-100 6620-300 7170-200 7170-200 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 5310-000 5192-100 5192-200 3540-000 3540-000 3560-000 3560-000 7170-200

1 1 5 1 1 13 19 ** * ** * ** * 11 11 11 * * * 5 5 3 3 3 9 9 9 8 8 8 7 4 3 4 3 4 3 1 1 1 9 12 8 2 3

© BT Products

11000.7


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304553-000 304574-000 304583-000 304610-000 304633-000 304633-000 304634-000 304634-000 304638-003 304638-003 304647-000 304648-000 304648-000 304650-000 304653-000 304654-000 304654-000 304655-000 304659-000 304707-000 304712-000 304726-000 304726-010 304727-000 304730-000 304731-022 304735-000 304736-000 304737-000 304747-000 304748-000 304749-000 304775-000 304783-000 304784-000 304784-001 304788-000 304794-000 304795-000 11000.8 Return

FIG. #

ITEM #

7110-100 7110-300 7110-100 7110-300 7420-300 7170-000 0370-000 0340-000 3560-000 9100-300 0640-000 0640-100 0640-000 0640-100 6125-100 6125-101 0370-000 0640-000 0640-100 0640-000 0640-100 0640-000 0640-100 0640-100 0300-000 7320-000 7105-000 7320-000 7320-000 7320-000 7320-000 7320-000 7320-000 7320-000 7320-000 3550-000 3550-000 3550-000 5390-000 0390-200 0390-000 0390-000 7320-000 6220-000 6220-000

17 15 3 1 2 6 1 3 * 9 17 19 6 6 1 1 5 7 7 3 3 19 21 10 9 2 2 3 K 14 6 15 19 9 16 4 3 5 6 4 4 1 5 3 2

PART #

FIG #

ITEM #

304797-000 304853-000 304853-000 304855-000 304855-000 304860-000 304920-00 304921-000 304953-000 304954-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305024-000 305042-000 305042-001 305042-002 305063-110 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305106-000 305106-001 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000

6220-000 6610-000 6610-001 4110-000 4110-001 6610-200 6610-200 6610-200 0850-000 0850-000 0850-000 7170-200 6100-000 6100-001 0300-000 6110-000 6110-000 6170-000 0850-000 0390-200 0390-000 0390-100 0370-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 0370-000 0370-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000

1 6 6 17 19 14 2 3 * * * 2 * * 13 4 6 * 11 1 5 1 2 * * * 3 3 3 10 10 10 13 4 4 1 3 * 6 * 4 7 8 9 10

© BT Products

November 03, 1998


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305141-035 305141-050 305148-000 305148-000 305148-000 305149-000 305211-000 305211-001 305211-002 305268-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305396-000 305396-000 305396-001 305396-001 305396-002 305396-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305411-000 305411-001 305411-002 305412-000 305412-001 305412-002 305413-000 305413-000 305413-001

FIG. #

ITEM #

6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 0370-000 7105-000 9100-100 9100-300 9100-300 3550-000 7110-300 7110-300 7110-300 0340-000 5230-000 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-001 6610-000

5 2 5 1 1 1 6 3 5 2 8 15 2 20 20 20 15 2 17 17 17 9 9 9 1 1 1 1 1 1 9 9 9 9 9 9 * * * 13 13 13 9 9 9

November 03, 1998

Return

PART #

FIG #

ITEM #

305413-001 305413-002 305413-002 305415-000 305423-000 305423-001 305423-002 305430-000 305430-001 305430-002 305437-000 305437-001 305437-002 305438-000 305438-001 305438-002 305441-000 305441-001 305441-002 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 305445-000 305469-000 305469-001 305469-002 305473-000 305473-001 305473-002 305477-000 305493-000 305507-000 305522-000 305535-000 30554-00 30554-00 30555-00 30556-00 305564-000 305564-000 305568-000 305632-000

6610-001 6610-000 6610-001 7420-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 7420-200 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7420-100 5310-000 0850-000 7110-300 9100-300 7110-100 7110-300 6620-200 6620-200 4110-000 4110-001 9100-300 0300-000

9 9 9 3 11 11 11 5 5 5 * * * 8 8 8 * * * 9 9 9 10 10 10 3 19 19 19 6 6 6 2 5 10 18 1 7 4 11 12 15 27 14 11

© BT Products

11000.9


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 305633-000 305693-000 305716-000 305755-000 305755-010 305786-000 305858-000 305858-000 305858-001 305859-002 305859-004 305860-004 305861-000 305862-000 305862-000 305878-000 305878-001 305879-000 305880-000 305881-000 305919-000 305935-000 305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 305971-000 305972-000 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305974-004 305974-004 305975-000 11000.10 Return

FIG. #

ITEM #

0300-000 7420-100 6110-000 6120-100 6120-100 3540-000 0640-000 0640-100 0640-100 0640-100 0640-100 0640-100 0640-100 0640-000 0640-100 5460-000 5460-100 1760-001 1760-100 5390-000 0640-000 5390-000 6160-000 6160-100 7110-100 0850-000 5430-000 5430-000 5430-000 5430-000 5430-100 5430-100 0340-100 0340-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000

10 4 8 17 K 10 5 5 9 9 9 9 8 4 4 1 1 * * 5 8 7 1 1 9 1 10 8 9 9 9 8 1 2 14 14 16 16 15 15 13 13 8 8 3

PART #

FIG #

ITEM #

305975-000 305975-001 305975-001 305976-000 305976-000 305976-001 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305982-000 305983-000 305985-000 305989-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000

5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1760-100 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000

3 11 11 2 2 1 1 2 2 2 2 2 * K 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12 9 10 3 4 3 4

© BT Products

November 03, 1998


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306097-000 306105-000 306106-000 306107-000 30612-01 306120-000 306120-000 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000

FIG. #

ITEM #

6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 5510-000 0850-000 0850-000 0850-000 6620-200 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000

12 12 10 10 14 14 11 11 13 14 2 4 5 13 2 2 5 3 7 4 8 5 9 6 10 7 11 8 12 9 13 10 14 11 15 12 16 13 18 14 21 17 22 18 17

November 03, 1998

Return

PART #

FIG #

ITEM #

306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306186-000 306191-010 306192-001 306215-001 306216-001 306239-000 306241-000 306259-000 306259-000 306345-000 306345-000 306350-001 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-001 306374-001 306396-000 306415-000 306416-000 306418-000 306418-000 306418-001 306419-002 306419-004 306420-004 306467-000 306504-000 306513-001 306513-002 306595-000 306596-000 306597-000

6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 9370-000 5590-000 5590-000 5390-000 5390-000 0340-000 5181-000 9100-100 9100-300 5460-000 5460-100 0370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 6125-000 6125-001 9390-000 10010-00 10010-00 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 6160-100 5430-100 6125-400 6125-400 0390-100 0370-000 0370-000

20 6 21 4 22 3 23 19 15 * 3 1 10 11 7 3 8 18 3 3 10 * * * * * * 3 3 2 1 2 3 9 3 3 3 3 16 10 8 7 4 * *

© BT Products

11000.11


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 306598-000 306611-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306670-000 306671-000 306672-000 306672-001 306837-000 306838-004 306838-004 306858-000 306898-000 307050-000 307050-000 307050-000 307050-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307444-000 307601-000 307601-001 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 11000.12 Return

FIG. #

ITEM #

0370-000 6220-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 6100-001 6100-001 6120-100 6120-100 6125-400 6125-400 6125-400 0340-000 9100-300 6125-000 6125-001 6125-200 6125-201 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 0641-000 5430-100 5430-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001

* * 14 13 10 1 3 8 16 17 13 13 5 10 14 5 6 2 2 2 2 16 16 16 13 13 13 1 1 1 5 5 5 1 2 3 11 4 5 6 7 8 9 10 12

PART #

FIG #

ITEM #

307639-000 307644-000 307915-000 307969-000 307969-001 307969-002 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000 308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308439-000 308439-000

1760-001 5330-000 0340-000 7210-001 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 4110-000 4110-001

13 1 5 * * * * * * 13 13 13 23 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20 21 22 25 25 25 26 26 26 27 28 29 K K K

© BT Products

November 03, 1998


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART # 308518-000 308531-000 41949-00 41949-01 41949-02 49267-00 49267-00 49267-00 49274-10 49283-00 49358-03 49506-03 49516-34 49516-46 49516-49 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-21 49517-21 49517-21 49517-25 49517-25 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32

FIG. #

ITEM #

PART #

FIG #

ITEM #

5510-000 0850-000 7210-000 7210-000 7210-000 7110-000 7110-001 7170-000 6610-300 9370-000 9100-000 9660-000 6125-400 6125-400 6125-500 6120-000 6120-000 6120-100 6120-100 6120-000 6120-100 6125-100 6125-101 6125-200 6125-201 6125-300 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-500 6125-500 6125-300 6125-300 6125-200 6125-201 6125-300

4 * * * * 13 18 9 7 6 1 4 12 11 4 3 4 3 4 10 10 4 4 4 4 8 13 13 10 10 11 11 21 21 4 4 3 3 11 12 7 3 4 4 8

49517-32 49517-32 49548-00 49548-00 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49615-02 49616-01 49616-01 49616-01 49616-01 49616-01 49616-01 49616-02 49623-00 49623-00 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-12 49643-13 49643-33 49643-33 49643-34 49643-34 49652-01 49653-01 49653-01 49653-01 49653-01

6125-400 6125-500 6610-100 6610-200 6610-300 6620-200 6620-300 6110-000 5390-000 9370-000 6125-400 6120-000 6120-100 6125-200 6125-201 6125-300 6125-500 6125-400 9100-100 9100-300 9100-100 9100-300 9100-300 6125-500 9100-100 9100-300 9100-100 9100-300 6125-500 9100-100 9100-300 6125-500 6125-500 6125-500 9100-000 9100-000 9100-100 9100-300 9100-100 9100-300 6125-500 6120-000 6120-000 6120-000 6120-100

13 13 2 7 1 9 2 9 8 * 9 9 9 6 6 4 14 16 10 21 4 5 25 8 3 4 6 24 3 13 23 2 2 2 6 5 12 22 7 19 15 7 8 11 7

November 03, 1998

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© BT Products

11000.13


CSX10/20/30/40 ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49653-01 49653-01 49653-08 49653-08 49653-08 49653-08 49654-01 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-08 49656-11 49656-11 49656-12 49656-12 49656-12 49656-12 49656-12 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49818-00 49818-00 49825-01 49831-00 49854-01 49854-03 49854-04 49854-08 49910-01 49910-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-15

6120-100 6120-100 6120-100 6120-100 7210-000 9100-000 6120-100 6120-000 6120-100 6120-000 6120-100 6125-500 9100-100 9100-300 6125-100 6125-101 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 10020-00 4180-000 9370-000 5310-000 9370-000 9660-000 7110-200 7170-100 6125-400 9660-000 5190-000 5190-000 5190-000 5190-000 3560-000 3550-000 7110-300 7170-200 7110-300 7170-200 9100-300 0370-000 9500-000

8 11 12 14 4 2 18 6 6 2 2 20 11 20 3 3 8 8 9 9 5 20 5 5 * * * 3 10 8 3 1 1 1 1 1 12 1 24 4 23 5 2 7 3

11000.14 Return

PART #

FIG #

ITEM #

50000-17 50000-17 50000-17 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-07907-00 52-07933-00 52-07962-00

0300-000 0370-000 5181-000 7110-000 7110-001 7110-100 7110-300 7110-300 9100-300 5181-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 5430-100 9370-000 5390-000 7170-000

8 8 2 16 21 14 25 26 3 1 8 8 8 8 8 8 8 8 12 12 * 12 11

© BT Products

November 03, 1998


Return


BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return


F

®

Master Quality Parts Book CSX Electric Counter Balanced Stacker Truck Effective Serial Number CSX__25268000 - UP

and observe all warnings on this unit Warning Read before operating it. NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 308531-000

Return

Date: October 14, 1999


BT Prime-Mover is a trademark of BT Prime-Mover Inc., © 1999 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

Return


Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 30 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000lb) Model (CSX)

August 11, 1999

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© BT Products

1


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 11, 1999


August 11, 1999

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© BT Products

3


Quality Parts

0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

A

Cap. (Lbs.)

B

C

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

1750

6170

6100 5190

6110

0640 0370

0370

4111 4110 4180

5181 0340

3540 0390 0300

3550

3300 3360

1760

2550 3560

3530

4

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© BT Products

August 11, 1999


Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110

1

1 8

7170 9390

5610 6220 9500 5192

7410

5460 7210 7420

9100

5390 5430

10010

10020 August 11, 1999

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© BT Products

5


Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis.............................................................................................................................13 0340-000 Inspection covers (Shields & guards) ............................................................................................15 0340-100 Inspection covers (“EE” electrical box) ..........................................................................................17 0370-000 Counter balance weight .................................................................................................................19 0390-000 Battery compartment parts (7 in. [178 mm] battery) ......................................................................21 0390-100 Battery compartment parts (9 in. [229 mm] battery) ......................................................................23 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) .................................................................25 0640-000 Drivers controls (One spool valve handle) .....................................................................................27 0640-100 Drivers controls (Two spool valve handle) .....................................................................................29 0641-000 Drivers controls (Speed and direction) ..........................................................................................31 0841-000 Driver protection (Reverser) ..........................................................................................................33 0850-000 Signs, warnings .............................................................................................................................35

1000 Motors 1750-000 Pump motor ...................................................................................................................................39 1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000 .............................................41 1760-001 200 Amp system drive motor Serial Number 27108001 - UP ........................................................43 1760-100 300 AMP system drive motor.........................................................................................................45

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit .............................................................................................................49

3000 Brake / Wheel System 3300-000 200 Amp system parking brake system .........................................................................................53 3300-100 300 Amp system parking brake system .........................................................................................55 3360-000 Brake drum/disc assembly.............................................................................................................57 3530-000 Drive wheel ....................................................................................................................................59 3540-000 Support / swivel wheel ...................................................................................................................61 3550-000 Load wheels...................................................................................................................................63 3560-000 Caster assembly ............................................................................................................................65

4000 Steering System 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ........................................69 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ...................................................71 4111-000 Steering arm / wheel (Control head assembly)..............................................................................73 4180-000 Steering / radial bearing.................................................................................................................75

6

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© BT Products

September 15, 1999


Quality Parts

5000 Electrical System 5161-000 Horn ............................................................................................................................................... 79 5181-000 Static strap..................................................................................................................................... 81 5190-000 Battery connector .......................................................................................................................... 83 5192-000 200 Amp system line contactor ..................................................................................................... 85 5192-100 300 Amp system line contactor ..................................................................................................... 87 5192-200 200/300 Amp system “EE” line contactor ...................................................................................... 89 5230-000 Voltage / battery indicator .............................................................................................................. 91 5290-000 Hourmeter / speedometer.............................................................................................................. 93 5310-000 Start / stop switch .......................................................................................................................... 95 5330-000 Speed controls............................................................................................................................... 97 5390-000 Control cables / harnesses ............................................................................................................ 99 5430-000 200 Amp system motor power cables ......................................................................................... 101 5430-100 300 Amp system motor power cables ......................................................................................... 103 5460-000 200 Amp system transistor panel ................................................................................................ 105 5460-100 300 Amp system transistor panel ................................................................................................ 107 5510-000 Micro switches ............................................................................................................................. 109 5590-000 Control cables, harness ............................................................................................................... 111 5610-000 Pump contactor ........................................................................................................................... 113 5911-000 Power circuit breaker ................................................................................................................... 115

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005)............................................................................................ 119 6100-001 Hydraulic pump (Model # DM-1006)............................................................................................ 121 6110-000 Hydraulic tank .............................................................................................................................. 123 6120-000 One spool valve hydraulic lines ................................................................................................... 125 6120-100 Two spool valve hydraulic lines ................................................................................................... 127 6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 .......................................... 129 6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ..................................................... 131 6125-100 Two stage mast lines Serial Number 25268000 - 28163000....................................................... 133 6125-101 Two stage mast lines Serial Number 28163001 - UP.................................................................. 135 6125-200 Two stage mast lines Serial Number 25268000 -28163000........................................................ 137 6125-201 Two stage mast lines Serial Number 28163001 - UP.................................................................. 139 6125-300 Two stage mast lines ................................................................................................................... 141 6125-400 Two stage full freelift lines ........................................................................................................... 143 6125-500 Three stage mast lines ................................................................................................................ 145 6160-000 Control valve (One spool control valve)....................................................................................... 147 6160-100 Control valve (Two spool control valve)....................................................................................... 149 6170-000 Pressure / flow control valve........................................................................................................ 151 6220-000 Control valve (Manifold assembly) .............................................................................................. 153 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000.............................................. 155 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ........................................................ 157 6610-100 Two stage mast lift cylinder ......................................................................................................... 159 6610-200 Two stage full freelift staging cylinder..........................................................................................161 6610-300 Three stage mast staging cylinder...............................................................................................163 6620-200 Two stage full freelift, freelift cylinder ..........................................................................................165 6620-300 Three stage mast freelift cylinder ................................................................................................ 167

September 15, 1999

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© BT Products

7


Quality Parts

7000 Operating Function - Lifting Device 7105-000 Mast pivot ....................................................................................................................................171 7110-000 Two stage mast Serial Number 25268000 - 28163000 ...............................................................173 7110-001 Two stage mast Serial Number 28163001 - UP ..........................................................................175 7110-100 Two stage mast ...........................................................................................................................177 7110-200 Two stage full freelift mast ...........................................................................................................179 7110-300 Three stage mast .........................................................................................................................181 7170-000 Two stage mast lifting gear ..........................................................................................................183 7170-100 Two stage full freelift mast liftting gear ........................................................................................185 7170-200 Two / three stage mast lifting gear...............................................................................................187 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001........................................................189 7210-001 Sideshifter assembly Serial Number 28077002 - UP...................................................................191 7320-000 Tilt cylinder...................................................................................................................................193 7410-000 Fork assembly .............................................................................................................................195 7420-000 Two stage mast fork carriage unit................................................................................................197 7420-100 Two stage mast fork carriage unit................................................................................................199 7420-200 Two stage full freelift mast fork carriage unit ...............................................................................201 7420-300 Three stage mast fork carriage unit .............................................................................................203

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9100-000 Attachments (Supply line to mast) ...............................................................................................209 9100-100 Attachments (Two stage mast lines)............................................................................................211 9100-300 Attachments (Three stage mast lines) .........................................................................................213 9370-000 Warning lights / alarm ..................................................................................................................215 9390-000 Positioning equipment .................................................................................................................217 9500-000 Load backrest ..............................................................................................................................219 9660-000 Electrical heater ...........................................................................................................................221

10000 Tools 10010-000 Electrical controllers (Handset) ..................................................................................................225 10020-000 Special tools and lubrications ....................................................................................................227

11000 Numerical Index CSX Electical Truck Numerical Index ..........................................................................................................231

8

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© BT Products

September 15, 1999


Quality Parts

September 15, 1999

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© BT Products

9


Quality Parts

© BT Products

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Quality Parts

0000 Chassis 0000 Chassis

© BT Products

Return


Quality Parts

0300-000 0300-000

3

4 5

1 2

13

6 11

12

10

9 8 7

12

Return

© BT Products

July 24, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket head (Torque 147 ft/lb [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Section 6110) Clamp

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 24, 1998

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# FOR ASSY.

© BT Products

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

13


Quality Parts

0340-000 0340-000

2

1

15 13 14 12 11 10 8 9 7

3

4 6

5

14

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© BT Products

November 19, 1997


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

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# FOR ASSY.

© BT Products

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

15


Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

7

16

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© BT Products

October 1996


Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

© BT Products

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

17


Quality Parts

0370-000 0370-000

1 2

10 3

7

5 11

4 7 8

6

9

18

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© BT Products

November 19, 1997


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

Counterweight, CSX20 (441 lb) [200 kg] Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lb) [670 kg] Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lb) [869 kg] Hook tool, counterweight CSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lb) [94 kg] Counterweight, CSX30/40 (331 lb) [150 kg] Counterweight (90 lb) [41 kg] Screw, cap Washer, flat Washer, flat Nut Counterweight, CSX10 (80 lb) [36 kg] Screw, cap

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305063-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

November 19, 1997

Return

# FOR ASSY.

© BT Products

1 1 1 1 1 1 2 2 1 1 1 2 4 2 2 1 2

UNITS 441 lb 1477 lb 1915 lb

207 lb 331 lb 90 lb

80 lb

19


Quality Parts

0390-000 0390-000

1 3 2

6

4

5

20

Return

© BT Products

October 1996


Quality Parts

0390-000

0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

October 1996

Return

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

© BT Products

UNITS

1 4 8 1 1 4

21


Quality Parts

0390-100 0390-100

3 2 4 1

5

22

Return

© BT Products

October 1996


Quality Parts

0390-100

0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5

305042-002 25204-13 25189-02 306595-000 25203-12

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

UNITS

1 4 8 2 4

23


Quality Parts

0390-200 0390-200

3 2

4

1

24

Return

© BT Products

October 1996


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Products

UNITS

1 4 8 2 4

25


Quality Parts

0640-000 0640-000

5

4

2 3 8 16

1

2

18 19

6 15

9

17 10

7

14 11 13

26

Return

12

© BT Products

July 17, 1998


Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-000) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

27


Quality Parts

0640-100 0640-100

5

8

4 9 2 3

18

1 19

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

28

Return

© BT Products

August 11, 1999


Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

UNITS

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305858-001 Knob, auxiliary (Tilt) 1 305859-002 Knob, auxiliary (Tilt & Sideshifter) 1 305859-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 305860-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-001) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

August 11, 1999

Return

# FOR ASSY.

© BT Products

29


Quality Parts

0641-000 0641-000

1 2

3

4 5 7 1

6

8

30

Return

© BT Products

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Products

UNITS

3 1 1 1 2 1 2 2

31


Quality Parts

0841-000 0841-000

1

2

32

Return

© BT Products

September 22, 1999


Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

© BT Products

UNITS

1 2

33


Quality Parts

0850-000 0850-000

4

2 KEEP HANDS CLEAR

1

Breaking these rules may cause serious or fatal injury to yourself or others

5

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

3

305955-000

12 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

0

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

11

6 10

9 7

13 8

34

Return

© BT Products

August 11, 1999


Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * * *

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, CSX OPERATOR’S Manual, CSX PARTS Manual, CXS MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 1 1 1 1 1 1 2 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

305955-000 304597-000 306418-000 306418-001 306419-002 306419-004 306420-004 307500-000 309733-000 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305024-000 NSS NSS 23296-00 304953-000 304954-000 308531-000 304959-000

August 11, 1999

Return

© BT Products

UNITS

Right Left

35


Quality Parts

© BT Products

Return


Quality Parts

1000 Motors 1000 Motors

© BT Products

Return


Quality Parts

1750-000 1750-000

8

2

1

4 3

9

7 6 5

11

10

13 14

38

Return

12

© BT Products

October 1996


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

© BT Products

UNITS

“EE”

39


Quality Parts

1760-000 1760-000

Serial Number 25268000 - 27108000

1 4

12

5

2

3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

40

Return

© BT Products

September 1995


Quality Parts

1760-000 1760-000 200 Amp system drive motor Serial Number 25268000 - 27108000 ITEM # PART #

UNITS "E" "EE"

* *

301916-000 303570-000

Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

Return

NAME

# FOR ASSY.

© BT Products

"E" "EE"

"E" "EE"

41


Quality Parts

1760-001 1760-001

Serial Number 27108001 - UP

2

1

4 5

6

12 13

42

Return

11

3

8 10

7

9

© BT Products

December 09, 1997


Quality Parts

1760-001

1760-001 200 Amp system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

*

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

*

305981-000

Kit, coverband

1

December 09, 1997

Return

# FOR ASSY.

© BT Products

UNITS

“EE”

43


Quality Parts

1760-100 1760-100

44

Return

© BT Products

May 06, 1997


Quality Parts

1760-100

1760-100 300 AMP system drive motor ITEM # PART # *

305880-000

Motor assembly, drive

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

May 06, 1997

Return

# FOR ASSY.

NAME

© BT Products

UNITS

“EE”

45


Quality Parts

© BT Products

Return


Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

© BT Products

Return


Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

3

13

6 4

5 10

7

10

12

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

48

Return

12

© BT Products

16

9

6

August 28, 1998


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

© BT Products

UNITS

49


Quality Parts

© BT Products

Return


Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

© BT Products

Return


Quality Parts

3300-000 3300-000

5 7

6

8

18

4

9

10

3

9

11

15 14 20

1

16 17 13 12

19 2

52

Return

© BT Products

July 17, 1998


Quality Parts

3300-000

3300-000 200 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760-000) Drive motor (See Section 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ----------------------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

July 17, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 2 1 1 1

53


Quality Parts

3300-100 3300-100

5 1

6

2

4 3 9 7

19

10

8

11

9 17 14 18

16 13 15

54

Return

12

© BT Products

December 1996


Quality Parts

3300-100

3300-100 300 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor assembly (See Fig.# 1760-100) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.)

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 301798-000 301954-025 301920-000 301654-012

December 1996

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

55


Quality Parts

3360-000 3360-000

1

3 2 4

6

56

Return

5

© BT Products

December 1996


Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

*

23008-00

Brake assembly

1

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

© BT Products

UNITS

57


Quality Parts

3530-000 3530-000

2 1

3

58

Return

© BT Products

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane (CSX10 only) Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane (CSX10 only) Wheel, drive

© BT Products

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

59


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 2 4

6

10 3

9

8

4 6 7 5

60

Return

© BT Products

July 24, 1998


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-100) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 2 1 2 2 4 2 11 1 1 1 1 1 1

61


Quality Parts

3550-000 3550-000

1 2 3

4

1 5 6

62

Return

© BT Products

October 1996


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

© BT Products

UNITS

2 1 1 1 1 3

63


Quality Parts

3560-000 3560-000

1

2

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

64

Return

© BT Products

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

*

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

© BT Products

UNITS

65


Quality Parts

© BT Products

Return


Quality Parts

4000 Steering System 4000 Steering System

© BT Products

Return


Quality Parts

4110-000 4110-000

NO Se L e on fig g ur er e Av 41 a 10 ila -0 ble 01

Serial Number 25268000 - 27323100

1

2

3

4

20

21

22 14 13

5

6

23

19

7

15

8

12

18

17

16

26

68

Return

25

24

© BT Products

11

10

9

July 24, 1998


Quality Parts

4110-000 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART #

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

NO Se L e on fig g ur er e Av 41 a 10 ila -0 ble 01

1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

# FOR ASSY.

July 24, 1998

Return

© BT Products

Cold Storage

Cold Storage

69


Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

2

1

3

4 22

5 23

24 6

25

7 21

26 8

27

19

17 16

70

Return

11

18

20

13 14

10 12

9

15

© BT Products

July 24, 1998


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 24, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

71


Quality Parts

4111-000 4111-000

1

17

18

19

2 3

16

6 5

15 11 13

4

14 12

2

10 9

7 8

72

Return

© BT Products

July 08, 1998


Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

July 08, 1998

Return

# FOR ASSY.

© BT Products

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

73


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5 9 6 7

8

74

Return

© BT Products

July 24, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

1 2 3 4 5 6 7 8 9 10 11 12 13

-------------------- Pivot, handle (See Section 4110) -------------------- Frame, carrier (State Model & Serial Number) 11160-14 Fitting, 90° grease 301652-016 Screw, socket head 49709-10 Clamp 302061-000 Bracket, harness 301955-016 Screw, socket head 301960-008 Nut -------------------- Transmission assembly (See Fig.# 2550-000) 11205-26 Bearing 301946-000 Seal, large felt 11205-30 Bearing 301946-001 Seal, small felt

July 24, 1998

Return

# FOR ASSY. UNITS

NAME

© BT Products

1 1 1 1 1 1 1 1 1 1 1 1 1

75


Quality Parts

© BT Products

Return


Quality Parts

5000 Electrical System 5000 Electrical System

© BT Products

Return


Quality Parts

5161-000 5161-000

1

2

4

5

3

78

Return

© BT Products

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Products

UNITS

1 2 1 1 1

79


Quality Parts

5181-000 5181-000

2

4

2 1

3

80

Return

© BT Products

July 17, 1998


Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

UNITS

1 2 1 1

© BT Products

81


Quality Parts

5190-000 5190-000

2

3

1

4

5

82

Return

© BT Products

September 01, 1999


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

September 01, 1999

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

© BT Products

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

83


Quality Parts

5192-000 5192-000

1

84

Return

© BT Products

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

UNITS

1 2

© BT Products

85


Quality Parts

5192-100 5192-100

1

86

Return

© BT Products

March 13, 1998


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Products

1 2

UNITS “E”

87


Quality Parts

5192-200 5192-200

1

88

Return

© BT Products

July 17, 1998


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Products

2 1

UNITS “EE”

89


Quality Parts

5230-000 5230-000

0

1/2

1

1

1 8

20

2

24

28

5

32

VOLTS

DATCON

3

90

Return

4

© BT Products

July 28, 1997


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Products

UNITS

1 1 1 1 1

91


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

92

Return

© BT Products

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

© BT Products

93


Quality Parts

5310-000 5310-000

2

3

4

1

5

94

Return

© BT Products

July 28, 1997


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Products

1 1 2 1 1 2 1 1

UNITS

Sealed

95


Quality Parts

5330-000 5330-000

1 2

3

96

Return

© BT Products

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Products

UNITS

1 1 2

97


Quality Parts

5390-000 5390-000

8

9

1

8

12 7

3 11

4

10

2

5 6

98

Return

© BT Products

August 08, 1997


Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

© BT Products

UNITS

99


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

100

Return

© BT Products

August 11, 1999


Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

NAME

305976-001 Cable 305976-000 Cable 305975-000 Cable 25094-04 Fuse, 300 AMP ------------------- Breaker, 105 Amp (See Fig.# 5911-000) 301951-016 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 301951-010 Screw, cap 301951-010 Screw, cap 301960-006 Nut 302792-000 Washer, brass flat 305967-000 Bar, bus 305974-004 Cable “EE” 305968-000 Bar, bus 305969-000 Bar, bus “EE” 305966-000 Bar, bus 305975-001 Cable 52-05103-00 Sleeve, 12 in. [305 mm] 305974-003 Cable 305974-000 Cable 305974-002 Cable 305974-001 Cable 25332-01 Tie, wire

August 11, 1999

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

101


Quality Parts

5430-100 5430-100

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

A2

17

F2

15

102

Return

© BT Products

August 11, 1999


Quality Parts

5430-100

5430-100 300 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

NAME

305976-001 Cable 305976-000 Cable 305975-000 Cable 25094-04 Fuse, 300 AMP ------------------- Breaker, 150 Amp (See Fig.# 5911-000) 301951-016 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 301951-010 Screw, cap 301951-010 Screw, cap 301960-006 Nut 302792-000 Washer, brass flat 305970-000 Bar, bus 305974-004 Cable “EE” 305969-000 Bar, bus 306504-000 Bar, bus 305975-001 Cable 52-05103-00 Sleeve, 12 in. [305 mm] 305974-003 Cable 305974-000 Cable 305974-002 Cable 305974-001 Cable 25332-01 Tie, wire

August 11, 1999

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 1 150 AMP 2 1 1 1 1 1 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

103


Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-000

3

1

2

104

Return

© BT Products

October 1996


Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 200 AMP

105


Quality Parts

5460-100

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-100

3

1

2

106

Return

© BT Products

October 1996


Quality Parts

5460-100

5460-100 300 Amp system transistor panel ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

© BT Products

1 2 1

UNITS 300 AMP

107


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

108

Return

© BT Products

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

© BT Products

UNITS

109


Quality Parts

5590-000 5590-000

Sideshifter Coil Tilt Coil

1

2 3

To Main Wiring Harness

110

Return

© BT Products

July 24, 1998


Quality Parts

5590-000

5590-000 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly (See Fig.# 6220-000) 306191-010 Harness assembly

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1

111


Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

2

1

112

Return

© BT Products

November 13, 1997


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

© BT Products

UNITS

1 2

113


Quality Parts

5911-000 5911-000

1

Old

114

Return

New

© BT Products

August 13, 1998


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

© BT Products

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

115


Quality Parts

© BT Products

Return


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

© BT Products

Return


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

118

Return

© BT Products

July 24, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

119


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

120

Return

© BT Products

July 24, 1998


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

121


Quality Parts

6110-000 6110-000

1

8 2

9 3

6

7

4

5

122

Return

© BT Products

July 24, 1998


Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 24, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Section 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Products

UNITS

1 1 2 1 1 1 1 1 1

123


Quality Parts

6120-000 6120-000

4

1

3

5 2 7

8 10

6 9 11

To Mast

124

Return

© BT Products

July 24, 1998


Quality Parts

6120-000

6120-000 One spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-000) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 2 1 1 1 1 1 1 1 1 1

125


Quality Parts

6120-100 6120-100

4 1

3

5 12

2

7 8

6 11

10

9 16 15

14

13

19 To Mast

20 24

17

21 22 23

From Mast to Compensator 18

126

Return

© BT Products

August 11, 1999


Quality Parts

6120-100

6120-100 Two spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21 22 23 24 K

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose assembly Hose assembly Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose (CSX20) Hose (CSX30) Hose (CSX40) Fitting, 90° Orifice, 0.052 in. [1.31 mm] Orifice, 0.046 in. [1.17 mm] Elbow, 45° Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 306672-002 306672-003 306672-001 49653-08 25969-04 25969-02 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

August 11, 1999

Return

# FOR ASSY.

© BT Products

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1

UNITS

CSX20 CSX30 CSX40

127


Quality Parts

6125-000 6125-000

Serial Number 25268000 - 28163000

1

3 7

10

8

9

6

2

4

8

5 To Control Valve

128

Return

© BT Products

July 24, 1998


Quality Parts

6125-000

6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 2 2 2 2 1 1

129


Quality Parts

6125-001 6125-001

Serial Number 28163001 - UP

1

3 7

10

8

9

6

2

4

8

5 To Control Valve

130

Return

© BT Products

July 24, 1998


Quality Parts

6125-001

6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 2 2 2 2 1 1

131


Quality Parts

6125-100 6125-100

Serial Number 25268000 - 28163000

5

1 2 4

3

To Control Valve

132

Return

© BT Products

July 24, 1998


Quality Parts

6125-100

6125-100 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART # 1 2 3 4 5

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-000)

July 24, 1998

Return

# FOR ASSY.

NAME

© BT Products

UNITS

1 1 1 1 1

133


Quality Parts

6125-101 6125-101

Serial Number 28163001 - UP

5

1 2 3 4 To Control Valve

134

Return

© BT Products

July 24, 1998


Quality Parts

6125-101

6125-101 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 1

135


Quality Parts

6125-200 6125-200

Serial Number 25268000 - 28163000

1

4

2 3

To Compensator From Mast

6 8 10

11

9

9 7

To Control Valve

136

Return

5

© BT Products

July 24, 1998


Quality Parts

6125-200

6125-200 Two stage mast lines Serial Number 25268000 -28163000 ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 1 2 1 2 2 2 1 1

137


Quality Parts

6125-201 6125-201

Serial Number 28163001- UP

1

4 3

To Compensator From Mast

11

9

To Control Valve

138

Return

8 10

2

7

9 6

5

© BT Products

July 24, 1998


Quality Parts

6125-201

6125-201 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 1 2 1 2 2 2 1 1

139


Quality Parts

6125-300 6125-300

1

2

3

8

4 To Compensator From Mast

5 6 5 7

To Control Valve 140

Return

© BT Products

July 24, 1998


Quality Parts

6125-300

6125-300 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 8

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-31 Hose 49616-01 Fitting, Tee 49656-12 Fitting, adapter 21037-05 Regulator, flow 49517-30 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40

July 24, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 1 1 2 1 1 1 1

141


Quality Parts

6125-400 6125-400

2 3

1 4

6

2

5

1

1

7

1 10 12

8 11

9 13 14 To Compensator from mast 20

19

18 20 16

21

To Control Valve 142

Return

17 15 © BT Products

9 8 July 24, 1998


Quality Parts

6125-400

6125-400 Two stage full freelift lines ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Clamp Staging cylinder assembly (See Fig.# 6610-200) Channel Hose, 71/104 Hose, 83/128 Hose, 95/152 Tube Freelift cylinder assembly (See Fig.# 6620-200) Valve, flow limiting (6 GPM) Valve, flow limiting (4 GPM) Tee Fitting, reducer Hose Hose Hose, CSX20/30 Hose, CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

14859-06 ----------------49825-01 30354-09 30354-10 30354-11 306837-000 ----------------306513-002 306513-001 49615-02 306838-004 49516-46 49516-34 49517-32 49517-19 306838-004 301960-008 49616-02 15677-11 301652-016 21037-06 49656-12 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Products

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

UNITS

71/104 83/128 95/152

6 GPM 4 GPM

143


Quality Parts

6125-500 6125-500

1 6

2 10 3 4

5

7

8

1 To Compensator From Mast 12

13 18

21

20

11

14 17

19 15 9

To Control Valve

144

Return

16

© BT Products

July 24, 1998


Quality Parts

6125-500

6125-500 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (See Fig.# 6610-300) ------------------- Staging cylinder assembly (See Fig.# 6620-300) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6620-300) 49517-27 Hose 49517-28 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40 49616-01 Tee 49652-01 Tee 301690-008 Nut 15677-15 Clamp 301652-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-21 Hose

July 24, 1998

Return

# FOR ASSY.

© BT Products

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports

145


Quality Parts

6160-000 6160-000 1 8 6

11

9

10 2

7 15

17

20 15 15

16

12

15

22 21

13 19

14

5

5

18

4

3

146

Return

© BT Products

July 20, 1998


Quality Parts

6160-000

6160-000 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000

July 20, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

147


Quality Parts

6160-100 6160-100 1 6

21

5

8

7

4

2

12 15 20

16 19

12 12

13

9

12

18 17

10

3 3

14

11

22

23

148

Return

© BT Products

23

July 20, 1998


Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

July 20, 1998

Return

# FOR ASSY.

© BT Products

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

149


Quality Parts

6170-000 6170-000

1

2

11 9

10

7 8 3 4 5

1 6

4

150

Return

© BT Products

July 20, 1998


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

© BT Products

UNITS

151


Quality Parts

6220-000 6220-000

1

1 2

2

5

2

1

152

Return

© BT Products

July 06, 1998


Quality Parts

6220-000

6220-000 Control valve (Manifold assembly) ITEM # PART #

NAME

*

306611-000

Manifold assembly

1

1 2 3

304797-000 304795-000 304794-000

Coil Valve, BI-Directional Coil

3 3 1

July 06, 1998

Return

# FOR ASSY.

© BT Products

UNITS

153


Quality Parts

6610-000 6610-000 3

Serial Number 25268000 - 28163000

4 5 2 1

6

7 K

8

13 9

10

11 12

154

Return

© BT Products

July 20, 1998


Quality Parts

6610-000

6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

© BT Products

71/104 83/128 95/152

71/104 83/128 95/152

155


Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

2

5

1

6

7 K

8

13 9

10

11 12

156

Return

© BT Products

July 20, 1998


Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

© BT Products

71/104 83/128 95/152

71/104 83/128 95/152

157


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

7 8 6

12 5 11 4

158

Return

© BT Products

July 20, 1998


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/100 83/124 95/150

71/100 83/124 95/150

159


Quality Parts

6610-200 6610-200

6

9

7 8

1

2

3

4

5

10 11

16

15

14

13

12

K

160

Return

© BT Products

July 24, 1998


Quality Parts

6610-200

6610-200 Two stage full freelift staging cylinder ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305441-000 305441-001 305441-002

Staging Cylinder assembly, 71/104 Staging Cylinder assembly, 83/128 Staging Cylinder assembly, 95/152

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 28200-00

Ring, wear Piston Spring Washer Retainer Retainer Screw Washer, seal Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, retainer O ring Ring, backup Bearing Seal, U cup Wiper, rod Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/104 83/128 95/152 71/104 83/128 95/152

161


Quality Parts

6610-300 6610-300

7

3 1

6

8

5

2 4

9 10 11 12 13 16

162

Return

15

9

14

© BT Products

August 11, 1999


Quality Parts

6610-300

6610-300 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

------------------- Cylinder assembly, 1 port

1

1 port

**

------------------- Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, retainer ------------------- Rod, cylinder 11015-39 O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 29860-00 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

August 11, 1999

Return

© BT Products

163


Quality Parts

6620-200 6620-200

7

4 1

2

5

6

3

8

9 10 11 16

15 14

13 12 K

164

Return

© BT Products

July 24, 1998


Quality Parts

6620-200

6620-200 Two stage full freelift, freelift cylinder ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305437-000 305437-001 305437-002

Freelift Cylinder assembly, 71/104 Freelift Cylinder assembly, 83/128 Freelift Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 28200-00

Wiper Seal, rod Ring, wear Bearing Ring, backup O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Screw Washer, seal Retainer Pin Spring Ball Piston Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/104 83/128 95/152 71/104 83/128 95/152

165


Quality Parts

6620-300 6620-300

K 2 1

9

3 15

8

14 13 7 12 6 11 5 10

166

Return

4

© BT Products

July 24, 1998


Quality Parts

6620-300

6620-300 Three stage mast freelift cylinder ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

© BT Products

71/150 83/180 87/189

71/150 83/180 87/189

167


Quality Parts

© BT Products

Return


Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

© BT Products

Return


Quality Parts

7105-000 7105-000

2 4

3

6

1 5

170

Return

© BT Products

October 1996


Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

© BT Products

UNITS

1 1 1 1 2 1

171


Quality Parts

7110-000 7110-000

Serial Number 25268000 - 28163000

2

8

10

3 6

18

7

5 4

12

1 11

9

16

15

14 13 2 3

16 17

172

Return

© BT Products

July 23, 1998


Quality Parts

7110-000

7110-000 Two stage mast Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder Assembly Lift Frame Assembly Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bar, clamp

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-060 50000-19 301960-020 21112-01

July 23, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

173


Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP

2

8

3

4

5

6

10 11

12

13

7

15 14

1

9 16 17 23

19

21 22

174

Return

21

18

20

2 3

© BT Products

July 23, 1998


Quality Parts

7110-001

7110-001 Two stage mast Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Lockwasher Washer, flat Bar, sheave head Bar, clamp Cylinder assembly (See Fig.# 7170-000) Lift frame assembly (See Fig.# 7420-000) Pin Pin, cotter Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bracket, mounting

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 11009-05 11016-02 21110-00 21112-01 --------------------------------300758-002 11133-05 49267-00 301957-030 301958-060 50000-19 301960-020 308018-000

July 23, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 4 4 4 1 2 2 4 1 1 1 4 4 1 1 1 1 2 2 2 2 2 8 2 1

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

175


Quality Parts

7110-100 7110-100

4 5

9

1 2 7 3

8 10 6

19 17

16

15 14

12

13

7 11

5 1 2

14 18

176

Return

© BT Products

October 1996


Quality Parts

7110-100

7110-100 Two stage mast ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Bearing Anchor, chain Chain, lift 71/100 Chain, lift 83/124 Chain, lift 95/150 Pin, cotter Column, Inner 71/100 Column, Inner 83/124 Column, Inner 95/150 Pin, chain Lift frame assembly (See Fig.# 7420-100) Bar, down stop Screw, cap Pin, cotter Pin, cylinder anchor Screw, cap Washer, flat Cylinder assembly (See Fig.# 7170-200) Nut, jam Nut Nut Column, Outer 71/100 Column, Outer 83/124 Column, Outer 95/150

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 305469-000 305469-001 305469-002

October 1996

Return

© BT Products

UNITS

71/100 83/124 95/150 71/100 83/124 95/150

71/100 83/124 95/150

177


Quality Parts

7110-200 7110-200

4

1 2 12 5 3 6 7 11

9

10 1 2 8

178

Return

© BT Products

July 23, 1998


Quality Parts

7110-200

7110-200 Two stage full freelift mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12

Shim, 0.05 in. [1.27mm] Bearing Cylinder assembly (See Fig.# 7170-100) Pin, roll Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Channel Screw, cap Screw, cap Cylinder assembly (See Fig.# 6610-200) Pin, chain Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Lift frame assembly (See Fig.# 7420-200)

As Req’d. 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002 -----------------

July 23, 1998

Return

© BT Products

UNITS

71/104 83/128 95/152

71/104 83/128 95/152

179


Quality Parts

7110-300 7110-300

21 22 24 25

23 21 2 4 1

26 28 27

5 8

6

3 5

10

9

6

3 1

17

12

7

4

15

11 13 4 3

16 20

19 18

31

30 29

14

5

4

3

6

5 29

15 16

6

Three Stage Mast

180

Return

Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150

14835-08

305301-000

14835-83

305297-000

305211-000

83/180

14835-10

305301-001

14835-84

305297-001

305211-001

87/189

14835-70

305301-002

14835-85

305297-002

305211-002

© BT Products

October 1996


Quality Parts

7110-300

7110-300 Three stage mast ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Cylinder assembly, Staging (See Fig.# 6610-300) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Cylinder assembly, Freelift (See Fig.# 7170-200) 1 Lift frame assembly (See Fig.# 7420-300) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

October 1996

Return

# FOR ASSY.

© BT Products

UNITS

181


Quality Parts

7170-000 7170-000

1

6

10 2 11 3

9 5

8

4

7

182

Return

© BT Products

August 11, 1999


Quality Parts

7170-000

7170-000 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

August 11, 1999

Return

NAME

# FOR ASSY.

UNITS

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 12.6 ft. 14.5 ft.

71/104 83/128 95/152

© BT Products

183


Quality Parts

7170-100 7170-100 4 2

3

1

5

6 7 8 9 10

11

12

184

Return

© BT Products

October 1996


Quality Parts

7170-100

7170-100 Two stage full freelift mast liftting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 Chain, lift 83/128 Chain, lift 95/152 Anchor, chain Nut Cylinder assembly (See Fig.# 6620-200)

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

October 1996

Return

# FOR ASSY.

© BT Products

1 1 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

71/104 83/128 95/152

185


Quality Parts

7170-200 7170-200

1 2 3 4 5 6 3 7

8

9

3 6 5 4 3 2 1

186

Return

© BT Products

October 1996


Quality Parts

7170-200

7170-200 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

UNITS

2 2 4 2 2 2 1 1 2

© BT Products

187


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21 20

19 18

15 17

1

16

K

14

2 15

3 13

4

4 5

6

7

8

12 11 10

9

188

Return

© BT Products

July 24, 1998


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * * *

41949-00 41949-01 41949-02

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 15 301790-014 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Cylinder assembly, 8 in. [203.2 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke

189


Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

24

21

23

22 20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

190

Return

11

© BT Products

July 24, 1998


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

© BT Products

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke

191


Quality Parts

7320-000 7320-000

12

11 8

9

10

7

6

15

14 13

16 18 21

17 K

19 20

4

1 2

3

5

192

Return

© BT Products

August 08, 1997


Quality Parts

7320-000

7320-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 1997

Return

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft./lbs.) Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

© BT Products

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

193


Quality Parts

7410-000 7410-000

1

2

5

3

4

194

Return

© BT Products

August 08, 1997


Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

NAME 3000 Lb. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lb. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

# FOR ASSY.

UNITS

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

1 1 1 1 1 1

Press for NEW Fork Information

August 08, 1997

Return

© BT Products

195


Quality Parts

7420-000 7420-000

1 2

3

196

Return

© BT Products

July 20, 1998


Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 20, 1998

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

© BT Products

UNITS

197


Quality Parts

7420-100 7420-100

1

2

6

5

4

3

198

Return

© BT Products

July 20, 1998


Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

© BT Products

UNITS

199


Quality Parts

7420-200 7420-200

1 2

3

200

Return

© BT Products

October 1996


Quality Parts

7420-200

7420-200 Two stage full freelift mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

© BT Products

UNITS

201


Quality Parts

7420-300 7420-300

1 2 3

202

Return

© BT Products

July 20, 1998


Quality Parts

7420-300

7420-300 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

© BT Products

UNITS

203


Quality Parts

© BT Products

Return


Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

© BT Products

Return


Quality Parts

© BT Products

Return


Quality Parts

9000 Options / Attachments 9000 Options / Attachments

© BT Products

Return


Quality Parts

9100-000 9100-000

To Mast 2

1

5

3

2 1

4

7 2

2

To Control Valve

6

© BT Products

Return

July 23, 1998


Quality Parts

9100-000

9100-000 Attachments (Supply line to mast) ITEM # PART # 1 2 3 4 5 6 7

July 23, 1998

Return

49358-03 49653-08 301652-065 12318-05 49643-13 49643-12 ------------------

# FOR ASSY.

NAME Hose Elbow, 90º Screw, cap Plug Hose Hose Manifold assembly

© BT Products

2 6 2 4 2 2 1

UNITS


Quality Parts

9100-100 9100-100

1

2

9 8 7 3 4

11

5

11

4 12 6

13

10

To Manifold Valve

210

Return

© BT Products

July 23, 1998


Quality Parts

9100-100

9100-100 Attachments (Two stage mast lines) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Screw Fitting, 90º bulkhead Hose Bracket Clamp Elbow, 90º Adapter Hose Cap, fitting

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 301652-025 49634-00 49643-34 306259-000 15677-02 49623-00 49656-08 49643-33 49635-00

July 23, 1998

Return

# FOR ASSY.

© BT Products

1 1 1 1 2 6 2 2 1 1 2 2 2 1 2

UNITS 71/100 83/124 95/150

211


Quality Parts

9100-300 9100-300

16 1 2

15 3 26

4

6

17 18 19

5

25

12

20 22

8

7

21

24

10 14 9

23

13

11 To Manifold Valve

212

Return

© BT Products

July 23, 1998


Quality Parts

9100-300

9100-300 Attachments (Three stage mast lines) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

Sheave Lockwasher Screw, cap Fitting, bulkhead Nut Anchor, hose Screw, cap Sheave Shaft Washer Screw, cap Screw, cap Hose, 71/150 Hose, 83/180 Hose, 87/189 Line, hydraulic Sheave Hose, 71/150 Hose, 83/180 Hose, 87/189 Clamp Bracket Hose Adaptor Elbow, 90º Hose Cap, fitting Elbow, 90º bulkhead Nut

305535-000 50000-11 50003-01 49632-00 49624-00 306898-000 301652-025 305148-000 304610-000 14935-01 301652-016 301652-016 307107-012 307107-013 307107-014 305568-000 305148-000 307107-009 307107-010 307107-011 15677-02 306259-000 49643-34 49656-08 49623-00 49643-33 49635-00 49634-00 49624-00

July 23, 1998

Return

# FOR ASSY.

© BT Products

1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 2 4

UNITS

71/150 83/180 87/189

71/150 83/180 87/189

213


Quality Parts

9370-000 9370-000

1 2

3

4

5

6

214

Return

© BT Products

October 1996


Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

Press for NEW Warning Light Information

October 1996

Return

© BT Products

215


Quality Parts

9390-000 9390-000

1

2

216

Return

© BT Products

October 1996


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Products

UNITS

3 1

217


Quality Parts

9500-000 9500-000

1

3 2

218

Return

© BT Products

July 10, 1998


Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 10, 1998

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat

© BT Products

1 1 1 4 4

UNITS 44 inch 36 inch 48 inch

219


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

220

Return

© BT Products

October 1996


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Products

UNITS

1 1 4 2 2 2

221


Quality Parts

© BT Products

Return


Quality Parts

10000 Tools 10000 Tools

© BT Products

Return


Quality Parts

10010-000 10010-000

1 2

224

Return

© BT Products

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

© BT Products

225


Quality Parts

10020-000 10020-000

1

3

2

4

6

5

226

Return

© BT Products

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Products

UNITS

1 1 1 1 1 1 1 1 1

227


Quality Parts

© BT Products

Return


Quality Parts

11000 Numerical Index 11000 Numerical Index

© BT Products

Return


© BT Products

Return


CSX Electical Truck Numerical Index

CSX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20055 20055 20375 20616 27205 28336 29971 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-15 11020-41 11020-43 11020-46 11020-47 11025-02 11030-21 11039-31 11047-09 11072-14 11073-15

0640-000 0640-100 3300-000 3540-000 5161-000 0300-000 0370-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-300 7110-001 3560-000 7320-000 3540-000 4110-000 5161-000 7105-000 6610-200 2550-000 2550-000 7170-000 5510-000 7105-000

15 17 20 5 3 7 11 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 10 13 11 16 13 6 19 5 3 5 10 14 1 17 6

11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 11133-04 11133-05 11133-05 11133-05 11139-04 11139-05 11143-03 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11261-12 11523-04 11523-10 11695-05 11695-05 11695-06 11695-06 11695-12 11695-12 11813-14 11813-15 11826-18 11826-18 11827-20 11827-20 11844-02 11844-02 11844-02 11852-17 11852-17 11854-04 11854-04 11857-03

7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 7320-000 7420-100 7110-001 7110-100 7110-300 7110-200 7110-200 7170-100 7110-100 7110-300 7170-000 7170-100 3560-000 4110-000 4110-001 7110-300 7170-200 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 7170-000 7170-100 7170-000 7170-100 3300-000 3300-100 0640-000 0640-100 4110-001 4110-001 0340-100 0340-100 6610-000 6610-001 6610-100 6620-300 2550-000 3300-000 3300-100 7110-000 7110-001 7110-000 7110-001 7110-000

10 4 1 1 4 9 4 3 17 11 14 8 7 7 5 3 3 3 6 23 26 27 1 3 1 10 12 14 12 18 7 11 4 6 9 9 2 2 15 21 6 5 12 12 4 4 3 1 1 4 4 8 8 2

October 14, 1999

Return

© BT Products

231


CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11857-03 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 11898-02 11898-06 11898-09 11936-07 11936-17 12318-05 12391-10 13281-02 13281-02 13857-01 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14859-06 14890-14 14908-29 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02

7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 5310-000 5510-000 2550-000 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7170-100 7105-000 7320-000 6610-200 3560-000 9100-000 6610-300 4110-000 4110-001 6620-200 6110-000 0640-000 0640-100 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7110-300 7110-300 7110-300 7110-300 4110-000 4110-001 5390-000 6125-400 6610-200 7320-000 5230-000 3560-000 9100-300 5310-000 9100-100 9100-300

2 1 2 2 1 5 1 1 1 5 1 1 2 16 2 1 8 2 10 1 9 2 1 1 4 7 4 8 5 6 14 7 16 18 2 2 4 4 4 9 9 9 2 10 10 10 24 17 2 1 1 7 5 15 10 4 9 17

15677-10 15677-10 15677-10 15677-11 15677-11 15677-11 15677-11 15677-11 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-03 21037-03 21037-04 21037-05 21037-05 21037-05 21037-05 21037-05 21037-06 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21110-00 21111-01 21111-01 21111-02 21111-02 21112-00 21112-00 21112-01 21112-01 21372-00 21372-01 21372-02 21372-03 22206-00 22206-00 22211-00 22226-01 22257-00 22434-14 22434-15

4110-000 4110-001 5390-000 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 3530-000 3530-000 3530-000 3530-000 5390-000 5310-000 5310-000 6125-100 6125-101 6125-500 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 7170-000 7170-000 7170-000 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7410-000 7410-000 7410-000 7410-000 6610-000 6610-001 7170-100 5610-000 7170-100 6620-200 6620-200

25 18 3 6 6 7 7 17 17 2 2 2 2 9 3 3 2 2 19 9 9 10 10 6 19 8 5 2 3 3 2 1 1 2 6 6 3 10 12 7 7 6 6 5 5 18 13 * * * * 11 11 5 1 10 7 7

232

Return

© BT Products

October 14, 1999


CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

22434-16 23006-00 23007-00 23008-00 23019-00 23019-00 23075-02 23075-02 23075-02 23075-03 23296-00 23309-01 23452-01 24497-00 24514-00 24519-01 25008-01 25008-02 25008-03 25008-04 25094-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-01 25332-02 25969-02 25969-04 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28137-00 28142-00 28142-00 28200-00 28200-00 28200-00 28200-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00

6620-200 2550-000 2550-000 3360-000 3300-000 3300-100 6610-000 6610-001 6610-100 6610-200 0850-000 5161-000 5192-000 7170-100 7170-100 7110-200 7410-000 7410-000 7410-000 7410-000 5430-000 5430-100 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 5430-100 9370-000 6120-100 6120-100 6125-500 6125-300 6125-500 6125-500 3560-000 3560-000 3560-000 3560-000 6610-300 6620-200 6620-200 6620-300 6610-100 6610-200 6620-200 6620-300 0340-100 7110-300 7110-300 7170-200 6610-300 6610-300

7 4 13 * 2 2 10 10 9 11 * 4 1 4 1 6 * * * * 4 4 3 3 3 5 6 5 2 2 2 17 17 * 16 15 5 2 1 9 1 13 10 3 11 15 4 12K K K K K 7 21 22 6 14 10

29635-00 29635-00 29635-00 29637-00 29830-00 29860-00 29917-03 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 300995-000 301280-005 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301445-001 301580-001 301581-000

6610-100 6610-300 6620-300 7110-300 6610-300 6610-300 7110-300 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 7110-300 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-000 6610-001 1760-100 3560-000 3560-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 5230-000 2550-000 2550-000

6 6 6 28 5 K 29 2 3 4 1 2 3 4 6 5 4 6 12 7 11 9 10 11 8 6 3 15 17 18 27 27 13 12 16 8 8 24 24 7 7 15 15 K K 5 5 11 16 20 1 2 4 14 19 1 1 7

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-065 301652-090 301653-020 301654-012 301654-012 301654-012 301654-012 301665-000 301690-008 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000

10020-000 10020-000 10020-000 2550-000 2550-000 4110-000 4110-001 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 7110-300 9100-300 9100-300 0340-000 0640-000 0640-100 3540-000 9100-100 9100-300 0340-000 0640-000 0640-100 9100-000 6110-000 2550-000 2550-000 3300-000 3300-100 5181-000 2550-000 6125-500 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 4110-000 4110-001 7170-200 3540-000 4110-000 4110-001 3300-000 3300-100 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001

* * * 16 * 11 12 4 7 7 8 8 18 18 19 11 12 11 10 12 2 5 7 9 9 11 3 3 8 5 19 19 4 11 16 16 7 14 19 9 6 3 16 14 9 4 13 13 15 15 6 7 3 4 18 20 20 22

301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-014 301790-015 301790-016 301790-017 301790-018 301790-019 301798-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301827-020 301837-000 301844-000 301854-000 301860-000 301860-000 301882-000 301885-000 301885-000 301916-000 301917-000 301917-000 301920-000 301920-000 301921-012 301922-014 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025

4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 3300-100 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 0340-000 7110-300 0340-000 4110-001 3300-000 3300-100 0340-000 4110-000 4110-001 1760-000 5161-000 5510-000 3300-000 3300-100 4111-000 0640-000 0640-100 0340-000 4110-000 4110-001 4111-000 5390-000 0300-000 4110-000

18 13 15 8 6 11 11 10 9 11 8 7 6 1 3 5 13 14 15 15 15 21 19 17 K 2 16 8 3 2 3 12 6 14 13 30 1 3 6 6 12 15 27 * 2 1 18 18 2 18 20 4 26 16 10 4 4 21K

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301922-025 301922-025 301922-100 301944-000 301944-000 301945-006 301945-006 301946-000 301946-001 301949-000 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-025 301954-025 301954-025 301954-035 301954-060 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-006 301960-008

4110-001 4110-001 4111-000 3300-000 3300-100 3300-000 3300-100 4180-000 4180-000 3300-000 3300-100 5510-000 0340-100 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 9370-000 3300-000 3300-100 5430-000 5430-100 5190-000 3300-000 3300-100 3550-000 4110-000 4110-001 4111-000 3300-000 3300-100 0340-000 4180-000 3540-000 7110-000 7110-001 7110-100 9500-000 0370-000 9390-000 7110-300 7110-000 7110-001 7110-100 3540-000 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000

23K 9K 17 4 4 14 14 11 13 8 8 15 4 * * * 6 7 6 7 2 2 2 5 7 7 5 5 2 17 17 6 4 5 12 5 5 6 7 8 14 19 10 2 6 1 31 15 20 13 14 4 3 3 5 7 7 1

301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-016 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302363-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302792-000 302792-000 303009-000 303009-000 303009-025 303305-000 30354-09 30354-10

4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 0370-000 3540-000 7110-000 7110-001 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 3560-000 0340-000 4180-000 0340-000 4111-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 1760-100 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-300 5430-000 5430-100 3300-000 3300-100 2550-000 9370-000 6125-400 6125-400

8 5 5 5 5 15 9 13 17 22 18 8 1 7 1 1 4 10 6 2 5 22K 10K 24K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 2 8K 12 5 7 9 13 9K 12 11 8 7 7 10 10 6 * 4 4

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

30354-11 303570-000 303624-000 303716-020 303716-020 303781-000 303782-000 303872-000 304012-000 304012-001 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304553-000 304574-000

6125-400 1760-000 3530-000 7110-100 7110-300 0370-000 0370-000 6110-000 4111-000 4111-000 1760-000 1760-000 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6610-100 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6610-100 6620-300 7170-200 7170-200 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 5310-000 5192-100 5192-200 3540-000 3540-000 3560-000 3560-000 7170-200 7110-100 7110-300 7110-100 7110-300 7420-300 7170-000 0370-000 0340-000

4 * 2 16 16 1 1 5 1 1 13 19 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 4 3 4 3 4 3 1 1 1 9 12 8 2 3 17 15 3 1 2 6 1 3

304583-000 304597-000 304610-000 304633-000 304633-000 304634-000 304634-000 304638-003 304638-003 304647-000 304648-000 304648-000 304650-000 304653-000 304654-000 304654-000 304655-000 304659-000 304707-000 304712-000 304726-000 304726-010 304727-000 304730-000 304731-022 304735-000 304736-000 304737-000 304747-000 304748-000 304749-000 304775-000 304783-000 304784-000 304784-001 304788-000 304794-000 304795-000 304797-000 304853-000 304853-000 304855-000 304855-000 304860-000 304920-00 304921-000 304953-000 304954-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305024-000 305042-000

3560-000 0850-000 9100-300 0640-000 0640-100 0640-000 0640-100 6125-100 6125-101 0370-000 0640-000 0640-100 0640-000 0640-100 0640-000 0640-100 0640-100 0300-000 7320-000 7105-000 7320-000 7320-000 7320-000 7320-000 7320-000 7320-000 7320-000 7320-000 3550-000 3550-000 3550-000 5390-000 0390-200 0390-000 0390-000 7320-000 6220-000 6220-000 6220-000 6610-000 6610-001 4110-000 4110-001 6610-200 6610-200 6610-200 0850-000 0850-000 0850-000 7170-200 6100-000 6100-001 0300-000 6110-000 6110-000 6170-000 0850-000 0390-200

* 2 9 17 19 6 6 1 1 5 7 7 3 3 19 21 10 9 2 2 3 K 14 6 15 19 9 16 4 3 5 6 4 4 1 5 3 2 1 6 6 17 19 14 2 3 * * * 2 * * 13 4 6 * 11 1

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

305042-001 305042-002 305063-110 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305106-000 305106-001 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305141-035 305141-050 305148-000 305148-000 305148-000 305149-000 305211-000 305211-001 305211-002 305268-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305396-000 305396-000 305396-001 305396-001 305396-002 305396-002 305401-000 305401-000 305401-001

0390-000 0390-100 0370-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 0370-000 0370-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 0370-000 7105-000 9100-100 9100-300 9100-300 3550-000 7110-300 7110-300 7110-300 0340-000 5230-000 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000

5 1 2 * * * 3 3 3 10 10 10 13 4 4 1 3 * 6 * 4 7 8 9 10 5 2 5 1 1 1 6 3 5 2 8 15 2 20 20 20 15 2 17 17 17 9 9 9 1 1 1 1 1 1 9 9 9

305401-001 305401-002 305401-002 305411-000 305411-001 305411-002 305412-000 305412-001 305412-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305415-000 305423-000 305423-001 305423-002 305430-000 305430-001 305430-002 305437-000 305437-001 305437-002 305438-000 305438-001 305438-002 305441-000 305441-001 305441-002 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 305445-000 305469-000 305469-001 305469-002 305473-000 305473-001 305473-002 305477-000 305493-000 305507-000 305522-000 305535-000 30554-00 30554-00 30555-00 30556-00 305564-000 305564-000 305568-000 305632-000 305633-000

7110-001 7110-000 7110-001 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 7420-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 7420-200 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7420-100 5310-000 0850-000 7110-300 9100-300 7110-100 7110-300 6620-200 6620-200 4110-000 4110-001 9100-300 0300-000 0300-000

9 9 9 * * * 13 13 13 9 9 9 9 9 9 3 11 11 11 5 5 5 * * * 8 8 8 * * * 9 9 9 10 10 10 3 19 19 19 6 6 6 2 5 10 18 1 7 4 11 12 15 27 14 11 10

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

305693-000 305716-000 305755-000 305755-010 305786-000 305858-000 305858-000 305858-001 305859-002 305859-004 305860-004 305861-000 305862-000 305862-000 305878-000 305878-001 305879-000 305880-000 305881-000 305919-000 305935-000 305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 305971-000 305972-000 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305974-004 305974-004 305975-000 305975-000 305975-001 305975-001 305976-000 305976-000 305976-000 305976-001 305976-001 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004

7420-100 6110-000 6120-100 6120-100 3540-000 0640-000 0640-100 0640-100 0640-100 0640-100 0640-100 0640-100 0640-000 0640-100 5460-000 5460-100 1760-001 1760-100 5390-000 0640-000 5390-000 6160-000 6160-100 7110-100 0850-000 5430-000 5430-000 5430-000 5430-000 5430-100 5430-100 0340-100 0340-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5190-000 5430-000 5430-100 5190-000 5430-000 5430-100 9370-000 9370-000 9370-000 9370-000 9370-000

4 8 18 K 10 5 5 8 8 8 8 9 4 4 1 1 * * 5 8 7 1 1 9 1 10 8 9 9 9 8 1 2 14 14 16 16 15 15 13 13 8 8 3 3 11 11 4 2 2 3 1 1 2 2 2 2 2

305981-000 305982-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306097-000 306120-000 306120-000 30612-01 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000

1760-001 1760-100 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 5510-000 6160-000 6160-100 6620-200 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100

* K 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12 9 10 3 4 3 4 12 12 10 10 14 14 11 11 13 14 2 2 13 5 3 7 4 8 5 9 6 10 7 11 8

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306186-000 306191-010 306192-001 306215-001 306216-001 306239-000 306241-000 306259-000 306259-000 306345-000 306345-000 306350-001 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-001 306374-001 306396-000 306415-000 306416-000 306418-000 306418-000 306418-001 306419-002 306419-004 306420-004 306467-000 306504-000 306513-001

6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 9370-000 5590-000 5590-000 5390-000 5390-000 0340-000 5181-000 9100-100 9100-300 5460-000 5460-100 0370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 6125-000 6125-001 9390-000 10010-000 10010-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 6160-100 5430-100 6125-400

12 9 13 10 14 11 15 12 16 13 18 14 21 17 22 18 17 20 6 21 4 22 3 23 19 15 * 3 1 10 11 7 3 8 18 3 3 10 * * * * * * 3 3 2 1 2 3 9 3 3 3 3 16 10 8

306513-002 306595-000 306596-000 306597-000 306598-000 306611-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306670-000 306671-000 306672-001 306672-002 306672-003 306837-000 306838-004 306838-004 306858-000 306898-000 307050-000 307050-000 307050-000 307050-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307444-000 307500-000 307601-000 307601-001 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307915-000 307969-000 307969-001 307969-002 308014-000

6125-400 0390-100 0370-000 0370-000 0370-000 6220-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 6100-001 6100-001 6120-100 6120-100 6120-100 6125-400 6125-400 6125-400 0340-000 9100-300 6125-000 6125-001 6125-200 6125-201 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 0641-000 0850-000 5911-000 5911-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0340-000 7210-001 7210-001 7210-001 6610-001

7 4 * * * * 14 13 10 1 3 8 16 17 13 13 13 5 10 14 5 6 2 2 2 2 16 16 16 13 13 13 1 1 1 5 4 1 1 1 2 3 11 4 5 6 7 8 9 10 12 13 1 5 * * * *

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000 308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308439-000 308439-000 308518-000 308531-000 309733-000 41949-00 41949-01 41949-02 49267-00 49267-00 49267-00 49274-10 49283-00 49358-03 49506-03 49516-34 49516-46 49516-49 49517-17 49517-17 49517-17 49517-17

6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 4110-000 4110-001 5510-000 0850-000 0850-000 7210-000 7210-000 7210-000 7110-000 7110-001 7170-000 6610-300 9370-000 9100-000 9660-000 6125-400 6125-400 6125-500 6120-000 6120-000 6120-100 6120-100

* * 13 13 13 23 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20 21 22 25 25 25 26 26 26 27 28 29 K K K 4 * 5 * * * 13 18 9 7 6 1 4 12 11 4 3 4 3 4

49517-18 49517-18 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-21 49517-21 49517-21 49517-25 49517-25 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32 49517-32 49517-32 49548-00 49548-00 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49615-02 49616-01 49616-01 49616-01 49616-01 49616-01 49616-01 49616-02 49623-00 49623-00 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54

6120-000 6120-100 6125-100 6125-101 6125-200 6125-201 6125-300 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-500 6125-500 6125-300 6125-300 6125-200 6125-201 6125-300 6125-400 6125-500 6610-100 6610-200 6610-300 6620-200 6620-300 6110-000 5390-000 9370-000 6125-400 6120-000 6120-100 6125-200 6125-201 6125-300 6125-500 6125-400 9100-100 9100-300 9100-100 9100-300 9100-300 6125-500 9100-100 9100-300 9100-100 9100-300 6125-500 9100-100 9100-300 6125-500

10 10 4 4 4 4 8 13 13 10 10 11 11 21 21 4 4 3 3 11 12 7 3 4 4 8 13 13 2 7 1 9 2 9 8 * 9 9 9 6 6 4 14 16 10 21 4 5 25 8 3 4 6 24 3 13 23 2

240

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© BT Products

October 14, 1999


CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49641-55 49641-56 49643-12 49643-13 49643-33 49643-33 49643-34 49643-34 49652-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49654-01 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-08 49656-08 49656-11 49656-11 49656-12 49656-12 49656-12 49656-12 49656-12 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49818-00 49818-00 49825-01 49831-00 49854-01 49854-03 49854-04 49854-08 49910-01 49910-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-15

6125-500 6125-500 9100-000 9100-000 9100-100 9100-300 9100-100 9100-300 6125-500 6120-000 6120-000 6120-000 6120-100 6120-100 6120-100 6120-100 7210-000 9100-000 6120-100 6120-000 6120-100 6120-000 6120-100 6125-500 6120-100 9100-100 9100-300 6125-100 6125-101 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 10020-000 4180-000 9370-000 5310-000 9370-000 9660-000 7110-200 7170-100 6125-400 9660-000 5190-000 5190-000 5190-000 5190-000 3560-000 3550-000 7110-300 7170-200 7110-300 7170-200 9100-300 0370-000 9500-000

2 2 6 5 12 22 7 19 15 7 8 11 7 8 11 14 4 2 17 6 6 2 2 20 12 11 20 3 3 8 8 9 9 5 20 5 5 * * * 3 10 8 3 1 1 1 1 1 12 1 24 4 23 5 2 7 3

October 14, 1999

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PART #

FIG #

ITEM #

50000-17 50000-17 50000-17 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-07907-00 52-07933-00 52-07962-00

0300-000 0370-000 5181-000 7110-000 7110-001 7110-100 7110-300 7110-300 9100-300 5181-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000 5430-100 9370-000 5390-000 7170-000

8 8 2 16 21 14 25 26 3 1 8 8 8 8 8 8 8 8 12 12 * 12 11

© BT Products

241


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Return


Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return


F

®

Master Quality Parts Book CSX

Electric Counter Balanced Stacker Truck Effective Serial Number CSX__25268000 - UP

CSX10 Mast Shields

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 308531-000

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Date: August 08, 2001


Prime-Mover is a trademark of BT Prime-Mover Inc., © 2001 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)).

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a deescription of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for parts returned without authorization.

CSX 30 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000lb) Model (CSX)

July 06, 2001

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© BT Prime-Mover, Inc.

1


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

July 06, 2001


Art for index Quality Parts

0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Cap. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

0

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

1750

BT Prime-Mover, Inc. Muscatine, IA 52761

6170

6100 5190

6110

0640 0370

0370

4111 4110 4180

5181 0340

3540 0390 0300

3550

3300 3360

1760

2550 3560

3530

August 11, 1999

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© BT Prime-Mover, Inc.

3


Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110

1

1 8

7170 9390

5610 6220 9500 5192

7410

5460 7210 7420

9100

5390 5430

10010

10020 4

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© BT Prime-Mover, Inc.

August 11, 1999


Quality Parts

Index

0000 Chassis 0300-000 Frame / Chassis ............................................................................................................ 11 0340-000 Inspection covers (Shields & guards) ............................................................................ 13 0340-100 Inspection covers (“EE” electrical box) .......................................................................... 15 0370-000 Counter balance weight................................................................................................. 17 0390-000 Battery compartment parts (7 inch [178 mm] battery) ................................................... 19 0390-100 Battery compartment parts (9 inch [229 mm] battery) ................................................... 21 0390-200 Battery compartment parts (13.3 inch [338 mm] battery) .............................................. 23 0640-000 Drivers controls (One spool valve handle)..................................................................... 25 0640-100 Drivers controls (Two spool valve handle)..................................................................... 27 0641-000 Drivers controls (Speed and direction) .......................................................................... 29 0841-000 Driver protection (Reverser) .......................................................................................... 31 0850-000 Signs, warnings Serial Number 25268000 - 31136000 ................................................. 33 0850-001 Signs, warnings Serial Number 31136001 - UP ............................................................ 35

1000 Motors 1750-000 Pump motor ................................................................................................................... 39 1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000 ............................ 41 1760-001 200 AMP system drive motor Serial Number 27108001 - UP ....................................... 43 1760-100 300 AMP system drive motor ........................................................................................ 45

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit............................................................................................. 49

3000 Brake / Wheel System 3300-000 200 Amp system parking brake system......................................................................... 53 3300-100 300 Amp system parking brake system......................................................................... 55 3360-000 Brake drum/disc assembly ............................................................................................ 57 3530-000 Drive wheel.................................................................................................................... 59 3540-000 Support / swivel wheel................................................................................................... 61 3550-000 Load wheels .................................................................................................................. 63 3560-000 Caster assembly............................................................................................................ 65

4000 Steering System 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100........................ 69 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................................... 71 4111-000 Steering arm / wheel (Head).......................................................................................... 73 4180-000 Steering / radial bearing ................................................................................................ 75

July 25, 2001

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© BT Prime-Mover Inc.

5


Quality Parts

5000 Electrical System 5161-000 Horn ............................................................................................................................... 79 5181-000 Static strap..................................................................................................................... 81 5190-000 Battery connector .......................................................................................................... 83 5192-000 200 Amp system line contactor ..................................................................................... 85 5192-100 300 Amp system line contactor ..................................................................................... 87 5192-200 200/300 Amp system “EE” line contactor ...................................................................... 89 5230-000 Voltage / battery indicator.............................................................................................. 91 5290-000 Hourmeter / speedometer.............................................................................................. 93 5310-000 Start / stop switch .......................................................................................................... 95 5330-000 Speed controls............................................................................................................... 97 5390-000 Control cables / harnesses Replaced by 5390-001 ....................................................... 99 5390-001 Control cables / harnesses .......................................................................................... 101 5430-000 200 Amp system motor power cables ......................................................................... 103 5430-100 300 Amp system motor power cables ......................................................................... 105 5460-000 200 Amp system transistor panel ................................................................................ 107 5460-100 300 Amp system transistor panel ................................................................................ 109 5510-000 Micro switches ............................................................................................................. 111 5590-000 Control cables, harness ............................................................................................... 113 5610-000 Pump contactor ........................................................................................................... 115 5910-000 Control circuit breaker ................................................................................................. 117 5911-000 Power circuit breaker ................................................................................................... 119

6

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© BT Prime-Mover Inc.

July 25, 2001


Quality Parts

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005)............................................................................ 123 6100-001 Hydraulic pump (Model # DM-1006)............................................................................ 125 6110-000 Hydraulic tank.............................................................................................................. 127 6120-000 One spool valve hydraulic lines ................................................................................... 129 6120-100 Two spool valve hydraulic lines ................................................................................... 131 6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 .......................... 133 6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ..................................... 135 6125-100 Two stage mast lines Serial Number 25268000 - 28163000....................................... 137 6125-101 Two stage mast lines Serial Number 28163001 - UP.................................................. 139 6125-200 Two stage mast lines Serial Number 25268000 -28163000........................................ 141 6125-201 Two stage mast lines Serial Number 28163001 - UP.................................................. 143 6125-300 Two stage mast lines................................................................................................... 145 6125-400 Two stage full freelift lines ........................................................................................... 147 6125-500 Three stage mast lines ................................................................................................ 149 6160-000 Control valve (One spool control valve)....................................................................... 151 6160-100 Control valve (Two spool control valve)....................................................................... 153 6170-000 Pressure / flow control valve........................................................................................ 155 6220-000 Control valve (Manifold assembly) .............................................................................. 157 6220-001 Control valve (Manifold assembly) .............................................................................. 159 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000.............................. 161 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ........................................ 163 6610-100 Two stage mast lift cylinder ......................................................................................... 165 6610-200 Two stage full freelift staging cylinder.......................................................................... 167 6610-300 Three stage mast staging cylinder............................................................................... 169 6620-200 Two stage full freelift, freelift cylinder .......................................................................... 171 6620-300 Three stage mast freelift cylinder ................................................................................ 173 6660-000 Tilt cylinder .................................................................................................................. 175

July 25, 2001

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© BT Prime-Mover Inc.

7


Quality Parts

7000 Operating Function - Lifting Device 7105-000 Mast pivot .................................................................................................................... 179 7110-000 Two stage mast Serial Number 25268000 - 28163000 ............................................... 181 7110-001 Two stage mast Serial Number 28163001 - UP .......................................................... 183 7110-100 Two stage mast ........................................................................................................... 185 7110-200 Two stage full freelift mast ........................................................................................... 187 7110-300 Three stage mast......................................................................................................... 189 7170-000 Two stage mast lifting gear.......................................................................................... 191 7170-100 Two stage full freelift mast liftting gear ........................................................................ 193 7170-200 Two / three stage mast lifting gear .............................................................................. 195 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ....................................... 197 7210-001 Sideshifter assembly Serial Number 28077002 - UP .................................................. 199 7320-000 Tilt cylinder (Replaced by 6660-000) ........................................................................... 201 7410-000 Fork assembly Replaced by 7410-001 ........................................................................ 203 7410-001 Fork assembly ............................................................................................................. 205 7420-000 Two stage mast fork carriage unit ............................................................................... 207 7420-100 Two stage mast fork carriage unit ............................................................................... 209 7420-200 Two stage full freelift mast fork carriage unit ............................................................... 211 7420-300 Three stage mast fork carriage unit ............................................................................. 213

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9100-000 Attachments (Supply line to mast) Replaced by 9100-001.......................................... 219 9100-001 Attachments (Supply line to mast) Replaced by 9100-002.......................................... 221 9100-002 Attachments (Supply line to mast) ............................................................................... 223 9100-100 Attachments (Two stage mast lines) ........................................................................... 225 9100-300 Attachments (Three stage mast lines) ......................................................................... 227 9370-000 Warning lights / alarm Replaced by 9370-001............................................................. 229 9370-001 Warning lights / alarm .................................................................................................. 231 9390-000 Positioning equipment ................................................................................................. 233 9500-000 Load backrest .............................................................................................................. 235 9660-000 Electrical heater........................................................................................................... 237

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................. 241 10020-000 Special tools and lubrications .................................................................................... 243

11000 Alphabetical/Numerical Index Alphabetical Index ....................................................................................................................... 247 Numerical Index ........................................................................................................................... 256

8

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© BT Prime-Mover Inc.

July 25, 2001


Quality Parts

0000 Chassis 0000 Chassis

Return

© BT Prime-Mover Inc.


Quality Parts

0300-000 0300-000

3

4 5

1 2

13

6 11

12

10

9 8 7

10

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© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket head (Torque 147 ft/lb [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Section 6110) Clamp

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 24, 1998

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

11


Quality Parts

0340-000 0340-000

2

1

15 13 14 12 11 10 8 9 7

6

3

4

5

12

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© BT Prime-Mover, Inc.

November 19, 1997


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

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# FOR ASSY.

© BT Prime-Mover, Inc.

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

13


Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

7

14

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© BT Prime-Mover, Inc.

October 1996


Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

15


Quality Parts

0370-000 0370-000

1 2

10 3

7

5 11

4 7

9

16

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8

6

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

Counterweight, CSX20 (441 lb) [200 kg] Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lb) [670 kg] Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lb) [869 kg] Hook tool, counterweight CSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lb) [94 kg] Counterweight, CSX30/40 (331 lb) [150 kg] Counterweight (90 lb) [41 kg] Screw, cap Washer, flat Washer, flat Nut Counterweight, CSX10 (80 lb) [36 kg] Screw, cap

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305065-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

July 06, 2001

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# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 1 1 2 2 1 1 1 2 4 2 2 1 2

UNITS 441 lb 1477 lb 1915 lb

207 lb 331 lb 90 lb

80 lb

17


Quality Parts

0390-000 0390-000

1

2

3

6

4

5

18

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© BT Prime-Mover, Inc.

October 1996


Quality Parts

0390-000

0390-000 Battery compartment parts (7 inch [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

October 1996

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# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

© BT Prime-Mover, Inc.

UNITS

1 4 8 1 1 4

19


Quality Parts

0390-100 0390-100

3 2 4 1

5

20

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

0390-100

0390-100 Battery compartment parts (9 inch [229 mm] battery) ITEM # PART # 1 2 3 4 5

305042-002 25204-13 25189-02 306595-000 25203-12

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

21


Quality Parts

0390-200 0390-200

3 2

4

1

22

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 inch [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

© BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

23


Quality Parts

0640-000 0640-000

5

4

2 3 8 16

1

2

18 19

6 15

9

17 10

7

14 11 13

24

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12

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-000) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

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# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

25


Quality Parts

0640-100 0640-100

5

8

4 9 2

18

1 19

3

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

26

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© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

UNITS

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305858-001 Knob, auxiliary (Tilt) 1 306341-002 Knob, auxiliary (Tilt & Sideshifter) 1 306341-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 306342-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-001) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

July 06, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

27


Quality Parts

0641-000 0641-000

1 2

3

4 5 1

7

6

8

28

Return

© BT Prime-Mover, Inc.

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

© BT Prime-Mover, Inc.

UNITS

3 1 1 1 2 1 2 2

29


Quality Parts

0841-000 0841-000

1

2

30

Return

© BT Prime-Mover, Inc.

September 22, 1999


Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

© BT Prime-Mover, Inc.

UNITS

1 2

31


Quality Parts

0850-000 0850-000

Effective Serial Number 25268000 - 31136000 4

2 KEEP HANDS CLEAR

1

5 3

12 Model

Serial Number

Cap. (Lbs.)

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Battery Wt. Min. (Lbs.)

DC Voltage

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Type

A

B

C

Max. 0Rear Tilt C

Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B

A

Truck asrated at factoryconforms to requirements of Part II of ASME B56.1-1993 305956-000 BT Prime-Mover, Inc. Muscatine, IA 52761

11

6 10

9 7

13 8

32

Return

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0850-000

0850-000 Signs, warnings Serial Number 25268000 - 31136000 ITEM # PART # 1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * *

UNITS

305955-000 Decal, WARNING 1 304597-000 Decal, NO RIDING 1 306418-000 Decal, Auxiliary 1 306418-001 Decal, Tilt 1 306419-002 Decal, Tilt/Sideshifter 1 306419-004 Decal, Tilt/Auxiliary 1 306420-004 Decal, Tilt/Sideshifter/Auxiliary 1 307500-000 Decal, WARNING 2 309733-000 Decal, WARNING 1 151847 Decal, Right BT LOGO 1 Right 151848 Decal, Left BT LOGO 1 Left 52-00279-00 Paint, BT RED As Req’d. 52-00257-00 Spray, BT RED As Req’d. 52-00220-00 Paint, BT BLACK As Req’d. 52-00224-00 Spray, BT BLACK As Req’d. 52-00237-00 Paint, SAFETY YELLOW As Req’d. 52-00260-00 Spray, SAFETY YELLOW As Req’d. 52-00247-00 Paint, SAFETY ORANGE As Req’d. 52-00276-00 Spray, SAFETY ORANGE As Req’d. 306418-000 Decal, Raise/Lower 1 305507-000 Decal, NO STEP 2 305024-000 Decal, CSX 1 NSS Plate, DATA 1 NSS Plate, UL 1 308531-000 Manual, CXS MASTER PARTS 1 304959-000 Manual, CSX/WSX/WRX SERVICE 1 ------------------- Manual, Operator’s (State Model & Serial number) 1 ------------------- Manual, Parts (State Model & Serial number) 1

August 08, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

33


Quality Parts

0850-001 0850-001

Effective Serial Number 31136001 - UP 4

2 KEEP HANDS CLEAR

1

5 3

12

11

6 10

9 7

13 8

34

Return

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART # 1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * *

UNITS

305955-000 Decal, WARNING 1 304597-000 Decal, NO RIDING 1 306418-000 Decal, Auxiliary 1 306418-001 Decal, Tilt 1 306419-002 Decal, Tilt/Sideshifter 1 306419-004 Decal, Tilt/Auxiliary 1 306420-004 Decal, Tilt/Sideshifter/Auxiliary 1 307500-000 Decal, WARNING 2 309733-000 Decal, WARNING 1 151847 Decal, Right BT LOGO 1 Right 151848 Decal, Left BT LOGO 1 Left 52-00279-00 Paint, BT RED As Req’d. 52-00257-00 Spray, BT RED As Req’d. 52-00220-00 Paint, BT BLACK As Req’d. 52-00224-00 Spray, BT BLACK As Req’d. 52-00237-00 Paint, SAFETY YELLOW As Req’d. 52-00260-00 Spray, SAFETY YELLOW As Req’d. 52-00247-00 Paint, SAFETY ORANGE As Req’d. 52-00276-00 Spray, SAFETY ORANGE As Req’d. 306418-000 Decal, Raise/Lower 1 305507-000 Decal, NO STEP 2 305024-000 Decal, CSX 1 NSS Plate, DATA 1 NSS Plate, UL 1 308531-000 Manual, CXS MASTER PARTS 1 304959-000 Manual, CSX/WSX/WRX SERVICE 1 ------------------- Manual, Operator’s (State Model & Serial number) 1 ------------------- Manual, Parts (State Model & Serial number) 1

August 08, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

35


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

1000 Motors 1000 Motors

Return

© BT Prime-Mover Inc.


Quality Parts

1750-000 1750-000

8

2

1

3

4 9

6

7

5

11

10

13 14

38

Return

12

© BT Prime-Mover, Inc.

October 1996


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

“EE”

39


Quality Parts

1760-000 1760-000

Serial Number 25268000 - 27108000

1 4

12

5

2 3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

40

Return

© BT Prime-Mover, Inc.

September 1995


Quality Parts

1760-000 1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000 ITEM # PART #

UNITS "E" "EE"

* *

301916-000 303570-000

Motor assembly, "E" drive 24 VOLT Motor assembly, "EE" drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete "E" Stator complete "EE" Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end "E" Shield, end "EE" Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

Return

NAME

# FOR ASSY.

© BT Prime-Mover, Inc.

"E" "EE"

"E" "EE"

41


Quality Parts

1760-001 1760-001

Serial Number 27108001 - UP

2

1

4 5

6

12 13

42

Return

11

10

3

8

7

9

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

1760-001

1760-001 200 AMP system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

*

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushes per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

*

305981-000

Kit, “EE” cover band

1

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

“EE”

43


Quality Parts

1760-100 1760-100

1

2 4

3

5 7

2 16

8

9 10

6

15 14

13

12 11

K

44

Return

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

1760-100

1760-100 300 AMP system drive motor ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-000 306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 306640-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

“EE”

45


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

© BT Prime-Mover Inc.


Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

3

13

4

6 5 10

10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

48

Return

12

© BT Prime-Mover, Inc.

7

8

11

16

9

6

July 25, 2001


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

49


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

© BT Prime-Mover Inc.


Quality Parts

3300-000 3300-000

5 7

6

8

18

9 9

4 10

3

11

15 14 20

1

16 17 13 12

19 2

52

Return

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

3300-000

3300-000 200 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 12 13 14 15 16 17 18 19 20

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760-000) Drive motor (See Section 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Washer

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ----------------------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 2 1 1 1

53


Quality Parts

3300-100 3300-100

1

5 6

2

4 3 7

19 17 18

9

9 8

10

11

14

16 13 15

54

Return

12

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

3300-100

3300-100 300 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor assembly (See Fig.# 1760-100) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m])

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 301798-000 301954-025 301920-000 301654-012

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

55


Quality Parts

3360-000 3360-000

1

2 3

4

5

7

56

Return

6

© BT Prime-Mover, Inc.

July 27, 2001


Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

July 27, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

57


Quality Parts

3530-000 3530-000

2

1

3

58

Return

© BT Prime-Mover, Inc.

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane (CSX10 only) Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane (CSX10 only) Wheel, drive

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

59


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 4

6

2

10 3

9

8

4 6 7 5

60

Return

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assy (See Fig.# 6120-100) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 2 1 2 2 4 2 11 1 1 1 1 1 1

61


Quality Parts

3550-000 3550-000

1

2 3

4

1 5 6

62

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

© BT Prime-Mover, Inc.

UNITS

2 1 1 1 1 3

63


Quality Parts

3560-000 3560-000

1

2 3 16

4 15

6 5

14

6 7

8 9

11

10 12 13 12 11

64

Return

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

*

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

65


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

4000 Steering System 4000 Steering System

Return

© BT Prime-Mover Inc.


Quality Parts

4110-000 4110-000

Serial Number 25268000 - 27323100

1 2

3

4 20

21

22 14 13

5 6

23

19

7

15

8

12 18

17 26

68

Return

25

24

16

© BT Prime-Mover, Inc.

11

10

9

July 24, 1998


Quality Parts

4110-000 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27323100 ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Maked with “K”)

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

Cold Storage

Cold Storage

69


Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

1

2

3 4

21 22

23 5

24

6 20

25

7

26

18

16 15

70

Return

10

17

19

13

12

9 11

8

14

© BT Prime-Mover Inc.

August 03, 2001


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Marked With “K”)

August 03, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover Inc.

1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

71


Quality Parts

4111-000 4111-000

18

17 16

1 2 5 15 14 12

3

10

4

13 11

1 9 8 7

72

Return

6

© BT Prime-Mover Inc.

April 01, 2001


Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

© BT Prime-Mover Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

73


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5

9

6 7

8

74

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

1 2 3 4 5 6 7 8 9 10 11 12 13

-------------------- Pivot, handle (See Section 4110) -------------------- Frame, carrier (State Model & Serial Number) 11160-14 Fitting, 90° grease 301652-016 Screw, socket head 49709-10 Clamp 302061-000 Bracket, harness 301955-016 Screw, socket head 301960-008 Nut -------------------- Transmission assembly (See Fig.# 2550-000) 11205-26 Bearing 301946-000 Seal, large felt 11205-30 Bearing 301946-001 Seal, small felt

July 24, 1998

Return

# FOR ASSY. UNITS

NAME

© BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1

75


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

5000 Electrical System 5000 Electrical System

Return

© BT Prime-Mover Inc.


Quality Parts

5161-000 5161-000

1

2

4

5

3

78

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

79


Quality Parts

5181-000 5181-000

2

4

2 1

3

80

Return

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

© BT Prime-Mover, Inc.

UNITS

1 2 1 1

81


Quality Parts

5190-000 5190-000

2

3

1

4

5

82

Return

© BT Prime-Mover, Inc.

September 01, 1999


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

September 01, 1999

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

© BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

83


Quality Parts

5192-000 5192-000

1

84

Return

© BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

© BT Prime-Mover, Inc.

UNITS

1 2

85


Quality Parts

5192-100 5192-100

1

86

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

© BT Prime-Mover, Inc.

1 2

UNITS “E”

87


Quality Parts

5192-200 5192-200

1

88

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

© BT Prime-Mover, Inc.

2 1

UNITS “EE”

89


Quality Parts

5230-000 5230-000

0

1/2

1

1 8

20

2

1

24

28

5

32

VOLTS

DATCON

3

90

Return

4

© BT Prime-Mover, Inc.

July 28, 1997


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

91


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

92

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

1

© BT Prime-Mover, Inc.

93


Quality Parts

5310-000 5310-000

2

3

4

1

5

94

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5

302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 06, 2001

Return

# FOR ASSY.

NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

© BT Prime-Mover, Inc.

1 1 1 2 1 1 2 1 1

UNITS

Sealed

95


Quality Parts

5330-000 5330-000

1 2

3

96

Return

© BT Prime-Mover, Inc.

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

© BT Prime-Mover, Inc.

UNITS

1 1 2

97


Quality Parts

5390-000 5390-000

8

9

1

8

12 7

11

4

10

3

2

5 6

98

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5390-000

5390-000 Control cables / harnesses Replaced by 5390-001 ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

July 06, 2001

Return

© BT Prime-Mover, Inc.

UNITS

99


Quality Parts

5390-001 5390-001

8

9

1

8

12 7

11

4

10

3

2

5 6

100

Return

© BT Prime-Mover, Inc.

August 08, 1997


Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

© BT Prime-Mover, Inc.

UNITS

101


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2 12

A1

13 16

17

A2 F2

15

102

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

NAME

305976-001 Cable 305976-000 Cable 305975-000 Cable 25094-04 Fuse, 300 AMP ------------------- Power Breaker (See Fig.# 5911-000) 301951-016 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 301951-010 Screw, cap 301951-010 Screw, cap 301960-006 Nut 302792-000 Washer, brass flat 305967-000 Bar, bus 305974-004 Cable “EE” 305968-000 Bar, bus 305969-000 Bar, bus “EE” 305966-000 Bar, bus 305975-001 Cable 52-05103-00 Sleeve, 12 in. [305 mm] 305974-003 Cable 305974-000 Cable 305974-002 Cable 305974-001 Cable 25332-01 Tie, wire

July 06, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

103


Quality Parts

5430-100 5430-100

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2 12

A1

13 16

17

A2 F2

15

104

Return

© BT Prime-Mover, Inc.

August 11, 1999


Quality Parts

5430-100

5430-100 300 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

NAME

305976-001 Cable 305976-000 Cable 305975-000 Cable 25094-04 Fuse, 300 AMP ------------------- Breaker, 150 Amp (See Fig.# 5911-000) 301951-016 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 301951-010 Screw, cap 301951-010 Screw, cap 301960-006 Nut 302792-000 Washer, brass flat 305970-000 Bar, bus 305974-004 Cable “EE” 305969-000 Bar, bus 306504-000 Bar, bus 305975-001 Cable 52-05103-00 Sleeve, 12 in. [305 mm] 305974-003 Cable 305974-000 Cable 305974-002 Cable 305974-001 Cable 25332-01 Tie, wire

August 11, 1999

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 150 AMP 2 1 1 1 1 1 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

105


Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-000

3

1

2

106

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

© BT Prime-Mover, Inc.

1 2 1

UNITS 200 AMP

107


Quality Parts

5460-100

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

5460-100

3

1

2

108

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

5460-100

5460-100 300 Amp system transistor panel ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

© BT Prime-Mover, Inc.

1 2 1

UNITS 300 AMP

109


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

110

Return

© BT Prime-Mover, Inc.

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

© BT Prime-Mover, Inc.

UNITS

111


Quality Parts

5590-000 5590-000

Sideshifter Coil

Tilt Coil

1

2 3

To Main Wiring Harness

112

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

5590-000

5590-000 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly (See Fig.# 6220-001) 306191-010 Harness assembly

July 24, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1

113


Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

V.

2

1

114

Return

© BT Prime-Mover, Inc.

November 13, 1997


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

© BT Prime-Mover, Inc.

UNITS

1 2

115


Quality Parts

5910-000 5910-000

1

116

Return

© BT Prime-Mover, Inc.

May 20, 1998


Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

12 AMP

117


Quality Parts

5911-000 5911-000

1

Old

118

Return

New

© BT Prime-Mover, Inc.

August 13, 1998


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

© BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

119


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

© BT Prime-Mover Inc.


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6

7 16 14

7

13

8

15 12 9

11 10 122

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

123


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6

7 16 14

7

13

8

15 12 9

11 10 124

Return

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5 GPM [18.9 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

125


Quality Parts

6110-000 6110-000

1

8 2

9 3

6

7

4

5

126

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 24, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Section 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

© BT Prime-Mover, Inc.

UNITS

1 1 2 1 1 1 1 1 1

127


Quality Parts

6120-000 6120-000

4

1

3

5

2 7 8 10

6 9 11

To Mast

128

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6120-000

6120-000 One spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-000) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 2 1 1 1 1 1 1 1 1 1

129


Quality Parts

6120-100 6120-100 4 1

3

5 12

2

7 8

18 6

11

10

9 16 15

14

13

20 To Mast

21 25

17

22 23 24

From Mast to Compensator 19

130

Return

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

6120-100

6120-100 Two spool valve hydraulic lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21K 22K 23K 24 25K K

NAME

------------------- Pump & tank assembly (See Fig.# 6110-000) 49656-01 Fitting, adapter 49517-17 Hose assembly 49517-17 Hose assembly ------------------- Two spool valve assembly (See Fig.# 6160-100) 49655-01 Fitting, adapter 49653-01 Fitting, 90° 49653-01 Fitting, 90° 49616-01 Fitting, tee 49517-18 Hose assembly 49653-01 Fitting, 90° 49656-08 Adapter, straight 306672-002 Hose (CSX20) 306672-003 Hose (CSX30) 306672-001 Hose (CSX40) 49653-08 Fitting, 90° 25969-04 Orifice, 0.052 in. [1.31 mm] 25969-02 Orifice, 0.046 in. [1.17 mm] 49654-01 Elbow, 45° ------------------- Tilt cylinder assembly (See Fig.# 6660-000) 305755-000 Compensator cylinder assembly NA Rod NSS Ring, wiper NSS Ring, backup NSS O Ring NA Cylinder NSS Ring, retainer 305755-010 Kit, compensator seal (Contains items marked with “K”)

August 08, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

CSX20 CSX30 CSX40

131


Quality Parts

6125-000 6125-000

Serial Number 25268000 - 28163000

1

3

7

10

8

9

6

2

4

8

5 To Control Valve

132

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-000

6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 2 2 2 1 1

133


Quality Parts

6125-001 6125-001

Serial Number 28163001 - UP

1

3 7

10

8

To Control Valve

134

Return

9

6

2

4

8

5

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-001

6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 2 2 2 1 1

135


Quality Parts

6125-100 6125-100

Serial Number 25268000 - 28163000

5

1 2 4

3

To Control Valve

136

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-100

6125-100 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART # 1 2 3 4 5

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-000)

July 24, 1998

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

137


Quality Parts

6125-101 6125-101

Serial Number 28163001 - UP

5

1 2 3 4 To Control Valve

138

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-101

6125-101 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

139


Quality Parts

6125-200 6125-200

Serial Number 25268000 - 28163000

1

4 3

To Compensator From Mast

11

9

2

6 10

9

8

7

To Control Valve

140

Return

5

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-200

6125-200 Two stage mast lines Serial Number 25268000 -28163000 ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 1 2 2 2 1 1

141


Quality Parts

6125-201 6125-201

Serial Number 28163001- UP

1

4 3

To Compensator From Mast

11

9

To Control Valve

142

Return

8 10

2

7

9 6

5

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-201

6125-201 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 1 2 2 2 1 1

143


Quality Parts

6125-300 6125-300

1

2

3

8

4 To Compensator From Mast

5 6 5 7 To Control Valve

144

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-300

6125-300 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 8

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-31 Hose 49616-01 Fitting, Tee 49656-12 Fitting, adapter 21037-05 Regulator, flow 49517-30 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1 1 1 1

145


Quality Parts

6125-400 6125-400

2 3

1 4

6 2 5

1

1

7

1 10 12

8

11

9 13 To Compensator from mast 20

19

14 18

20 16

21

To Control Valve 146

Return

17 15 © BT Prime-Mover, Inc.

9 8 July 25, 2001


Quality Parts

6125-400

6125-400 Two stage full freelift lines ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Clamp Staging cylinder assembly (See Fig.# 6610-200) Channel Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Tube Freelift cylinder assembly (See Fig.# 6620-200) Valve, flow limiting (6 GPM [22.7 LPM]) Valve, flow limiting (4 GPM [15.1 LPM]) Tee Fitting, reducer Hose Hose Hose, CSX20/30 Hose, CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

14859-06 ----------------49825-01 30354-09 30354-10 30354-11 306837-000 ----------------306513-002 306513-001 49615-02 49649-02 49516-46 49516-34 49517-32 49517-19 49649-02 301960-008 49616-02 15677-11 301652-016 21037-06 49656-12 49517-21

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

147


Quality Parts

6125-500 6125-500

1 6

2 10 3 4

5

7

8

1 To Compensator From Mast 12

13 18 21

20

19

11

14 17 15 9

To Control Valve

148

Return

16

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6125-500

6125-500 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

NAME

26907-01 Valve, flow limit (10 GPM [37.8 LPM]) 49641-54 Hose assembly, 71/150 inch [1803/3849 mm] 49641-55 Hose assembly, 83/180 inch [2108/4572 mm] 49641-56 Hose assembly, 87/189 inch [2209/4800 mm] 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM [60.5 LPM]) ------------------- Freelift cylinder assembly (See Fig.# 6620-300) ------------------- Staging cylinder assembly (See Fig.# 6610-300) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM [28.3 LPM]) ----------------- Staging cylinder assembly (See Fig.# 6610-300) 49517-27 Hose 49517-28 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40 49616-01 Tee 49652-01 Tee 301690-008 Nut 15677-15 Clamp 301652-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-21 Hose

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS

1 Port 2 Ports

149


Quality Parts

6160-000 6160-000 1 8 6

11

9

10 2

7 15

17

20 15

15 16

12

15

22 21

13 19

14

5

5

18

4

3

150

Return

© BT Prime-Mover, Inc.

July 20, 1998


Quality Parts

6160-000

6160-000 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000

July 20, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

151


Quality Parts

6160-100 6160-100 1 6

21

5

8

7

4

2

12 15 20

16 19

12 12

13

9

12

18 17

10

3 3

14

11

22

23

152

Return

23

© BT Prime-Mover, Inc.

July 20, 1998


Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

July 20, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

153


Quality Parts

6170-000 6170-000

1

9

10

2

11

7 8

3 4 5

1

6

4

154

Return

© BT Prime-Mover, Inc.

July 20, 1998


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

155


Quality Parts

6220-000 6220-000

1

1 2 2

5

2

1

156

Return

© BT Prime-Mover, Inc.

July 06, 1998


Quality Parts

6220-000

6220-000 Control valve (Manifold assembly) ITEM # PART #

NAME

*

306611-000

Manifold assembly

1

1 2 3

304797-000 304795-000 304794-000

Coil Valve, BI-Directional Coil

3 3 1

July 06, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

157


Quality Parts

6220-001 6220-001

1

2

5 3

158

Return

4

© BT Prime-Mover, Inc.

July 05, 2001


Quality Parts

6220-001

6220-001 Control valve (Manifold assembly) ITEM # PART # * *

308217-000 308217-001

Manifold assembly (Tilt and Sideshifter) Manifold assembly (Tilt Only)

1 1

1 2 3 4 5

304797-000 304795-000 NA 308328-000 304794-000

Coil Valve, BI-Directional Body Valve, 4 way spool (Use with Tilt and Sideshifter) Coil (Use with Tilt and Sideshifter)

3 3 1 1 1

July 05, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

159


Quality Parts

6610-000 6610-000 3

Serial Number 25268000 - 28163000

4 5

2 1

6

7 K

8

13 9

10

11 12

160

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6610-000

6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART # * * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 inch [1803/2641 mm] Cylinder assembly, 83/128 inch [2108/3251 mm] Cylinder assembly, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

161


Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

2

5

1

6

7 K

8

13 9

10 11 12

162

Return

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART # * * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 inch [1803/2641 mm] Cylinder assembly, 83/128 inch [2108/3251 mm] Cylinder assembly, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 311419-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

163


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

8

7 6

12 5 11 4

164

Return

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

NAME

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 inch [1803/2540 mm] Cylinder assembly, 83/124 inch [2108/3149 mm] Cylinder assembly, 95/150 inch [2413/3810 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/100 inch [1803/2540 mm] Tube cylinder, 83/124 inch [2108/3149 mm] Tube cylinder, 95/150 inch [2413/3810 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 inch [1803/2540 mm] Rod cylinder, 83/124 inch [2108/3149 mm] Rod cylinder, 95/150 inch [2413/3810 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

165


Quality Parts

6610-200 6610-200

6

9

7 8

1

2

3

4

5

10 11

16

15

14

13

12

K

166

Return

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-200

6610-200 Two stage full freelift staging cylinder ITEM # PART #

NAME

* * *

305441-000 305441-001 305441-002

Staging Cylinder assy, 71/104 inch [1803/2641 mm] Staging Cylinder assy, 83/128 inch [2108/3251 mm] Staging Cylinder assy, 95/152 inch [2413/3860 mm]

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 24536-00

Ring, wear Piston Spring Washer Retainer Retainer Screw Washer, seal Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, retainer O ring Ring, backup Bearing Seal, U cup Wiper, rod Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

# FOR ASSY. UNITS

© BT Prime-Mover, Inc.

167


Quality Parts

6610-300 6610-300

7

3 1

6

8

5

2 4

10

9

11 12 13 16

168

Return

15

9

14

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-300

6610-300 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

------------------- Cylinder assembly, 1 port

1

1 port

**

------------------- Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, retainer ------------------- Rod, cylinder 11015-39 O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 311416-000 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150 [1803/3810 mm]

304100-015

304263-015

304100-014

304263-014

304101-007

83/180 [2108/4572 mm]

304100-017

304263-001

304100-016

304263-000

304101-008

87/189 [2209/4800 mm]

304100-019

304263-003

304100-018

304263-002

304101-009

July 25, 2001

Return

© BT Prime-Mover, Inc.

169


Quality Parts

6620-200 6620-200

7

4 1

2

5

6

3

9

8

10

16

15 14

13 12

11

K

170

Return

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6620-200

6620-200 Two stage full freelift, freelift cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305437-000 305437-001 305437-002

Freelift cylinder assy, 71/104 inch [1803/2641 mm] Freelift Cylinder assy, 83/128 inch [2108/3251 mm] Freelift Cylinder assy, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 311418-000

Wiper Seal, rod Ring, wear Bearing Ring, backup O ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Screw Washer, seal Retainer Pin Spring Ball Piston Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

© BT Prime-Mover, Inc.

171


Quality Parts

6620-300 6620-300

K 2

1

9

3 15

8

14 13 7 12 6 11 5 10

172

Return

4

© BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6620-300

6620-300 Three stage mast freelift cylinder ITEM # PART #

# FOR ASSY.

NAME

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 inch [1803/3810 mm] Cylinder assembly, 83/180 inch [2108/4572 mm] Cylinder assembly, 87/189 inch [2209/4800 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/150 inch [1803/3810 mm] Tube cylinder, 83/180 inch [2108/4572 mm] Tube cylinder, 87/189 inch [2209/4800 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 inch [1803/3810 mm] Rod cylinder, 83/180 inch [2108/4572 mm] Rod cylinder, 87/189 inch [2209/4800 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

© BT Prime-Mover, Inc.

UNITS

173


Quality Parts

6660-000 6660-000

8

9

10

12

11

7

6

16 18 21

20

15

14

13

17 K

19

4

1 2

3

5

174

Return

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

6660-000

6660-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 2001

Return

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft/lb [576/644 N•m) Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

175


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

© BT Prime-Mover Inc.


Quality Parts

7105-000 7105-000

2 4

3

6

1 5

178

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1

179


Quality Parts

7110-000 7110-000

Serial Number 25268000 - 28163000

2

8

3

5

6

10

18

7

4

12

1 11

9

16

14

15

13

2 17

180

Return

3

16

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-000

7110-000 Two stage mast Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18

Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Bar, sheave head Cylinder Assembly (See Fig.# 7170-000) Lift Frame Assembly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bar, clamp

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-060 50000-19 301960-020 21112-01

July 24, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1

181


Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP

2

8

3

4

5

6

10 11

12

13

7

15 14

1

9 16 17 23

19

21 22

182

Return

21

18

20

2 3

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-001

7110-001 Two stage mast Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Lockwasher Washer, flat Bar, sheave head Bar, clamp Cylinder assembly (See Fig.# 7170-000) Lift frame assembly (See Fig.# 7420-000) Pin Pin, cotter Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bracket, mounting

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 11009-05 11016-02 21110-00 21112-01 --------------------------------300758-002 11133-05 49267-00 301957-030 301958-060 50000-19 301960-020 308018-000

July 24, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 4 4 4 1 2 2 4 1 1 1 4 4 1 1 1 1 2 2 2 2 2 8 2 1

183


Quality Parts

7110-100 7110-100

4 5 1

9

2 7 3 8

10 6

19 17

16

15 14

12

13

7 11

5 1 2

14 18

184

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-100

7110-100 Two stage mast ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

Shim, 0.05 inch (1.27 mm) Shim, 0.08 inch (2.03 mm) Bearing Anchor, chain Chain, lift 71/100 inch [1803/2540 mm] Chain, lift 83/124 inch [2108/3149 mm] Chain, lift 95/150 inch [2413/3810 mm] Pin, cotter Column, Inner 71/100 inch [1803/2540 mm] Column, Inner 83/124 inch [2108/3149 mm] Column, Inner 95/150 inch [2413/3810 mm] Pin, chain Lift frame assembly (See Fig.# 7420-100) Bar, down stop Screw, cap Pin, cotter Pin, cylinder anchor Screw, cap Washer, flat Cylinder assembly (See Fig.# 7170-200) Nut, jam Nut Nut Column, Outer 71/100 inch [1803/2540 mm] Column, Outer 83/124 inch [2108/3149 mm] Column, Outer 95/150 inch [2413/3810 mm]

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 305469-000 305469-001 305469-002

July 24, 2001

Return

© BT Prime-Mover, Inc.

UNITS

185


Quality Parts

7110-200 7110-200

4

1

2 12 5 3 6

11

7

9

10 1 2 8

186

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-200

7110-200 Two stage full freelift mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12

Shim, 0.05 in. [1.27mm] Bearing Cylinder assembly (See Fig.# 7170-100) Pin, roll Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Channel Screw, cap Screw, cap Cylinder assembly (See Fig.# 6610-200) Pin, chain Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Lift frame assembly (See Fig.# 7420-200)

As Req’d. 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002 -----------------

July 24, 2001

Return

© BT Prime-Mover, Inc.

UNITS

187


Quality Parts

7110-300 7110-300

21 22 23 21

2 4 1

24 25 26

28 27

5 8

3

5

6 10

9

6

3

1

17

12

7

4

15

11 13 4 3

16 20

19 18

31

30 29

14

5

4

3

6

5 29

15 16

6

Three Stage Mast

188

Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150 inch [1803/3810 mm]

14835-08

305301-000

14835-83

305297-000

305211-000

83/180 inch [2108/4572 mm]

14835-10

305301-001

14835-84

305297-001

305211-001

87/189 inch [2209/4800 mm]

14835-70

305301-002

14835-85

305297-002

305211-002

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-300

7110-300 Three stage mast ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 inch [1.27 mm] As Req’d. Shim, 0.08 inch [2.03 mm] As Req’d. Bearing 8 Cylinder assembly, Staging (See Fig.# 6610-300) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Cylinder assembly, Freelift (See Fig.# 7170-200) 1 Lift frame assembly (See Fig.# 7420-300) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

July 24, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

189


Quality Parts

7170-000 7170-000

1

6

10 2 11 3

9 5

8

4

7

190

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7170-000

7170-000 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

July 24, 2001

Return

# FOR ASSY.

NAME Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

© BT Prime-Mover, Inc.

UNITS

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 feet [3200.4 mm] 12.6 feet [3840.5 mm] 14.5 feet [4419.6 mm]

191


Quality Parts

7170-100 7170-100 4 2

3

1

5 6 7 8 9 10

11

12

192

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7170-100

7170-100 Two stage full freelift mast liftting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 inch [1803/2641 mm] Chain, lift 83/128 inch [2108/3251 mm] Chain, lift 95/152 inch [2413/3860 mm] Anchor, chain Nut Cylinder assembly (See Fig.# 6620-200)

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

July 24, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 2 2 2 2 2 2 2 2 2 2 4 1

193


Quality Parts

7170-200 7170-200

1

2 3 4 5 6 3

7

8

9

3 6 5 4 3 2 1

194

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

7170-200

7170-200 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

© BT Prime-Mover, Inc.

UNITS

2 2 4 2 2 2 1 1 2

195


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21

20

19

18

15 17

1

16

K

14

2 15 3

13

4

4 5

6

7 8

12 11 10

9 196

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * *

41949-00 41949-01

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

July 06, 2001

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1

NAME

© BT Prime-Mover, Inc.

4 in. Stroke 6 in. Stroke

197


Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

24

21

23

22

20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

198

Return

11

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * *

307969-000 307969-001

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 06, 2001

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1

NAME

© BT Prime-Mover, Inc.

4 in. Stroke 6 in. Stroke

4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke

199


Quality Parts

7320-000 7320-000

8

9

10

12

11

7

6

16 18 21

20

15

14

13

17 K

19

4

1 2

3

5

200

Return

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

7320-000

7320-000 Tilt cylinder (Replaced by 6660-000) ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 2001

Return

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft/lb [576/644 N•m) Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

201


Quality Parts

7410-000 7410-000

1

2

5

3 4

202

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7410-000

7410-000 Fork assembly Replaced by 7410-001 ITEM # PART #

NAME

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

* * * *

July 24, 2001

Return

# FOR ASSY.

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1

203


Quality Parts

7410-001 7410-001

1 2

6

3 4

5

204

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7410-001

7410-001 Fork assembly ITEM # PART #

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

* * * *

July 24, 2001

Return

# FOR ASSY.

NAME

Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

205


Quality Parts

7420-000 7420-000

1 2

3

206

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 24, 2001

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 inch [1.27 mm] Frame, lift

4 As Req’d. 1

© BT Prime-Mover, Inc.

UNITS

207


Quality Parts

7420-100 7420-100

1

2

6

5

4

3

208

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

© BT Prime-Mover, Inc.

UNITS

209


Quality Parts

7420-200 7420-200

1 2

3

210

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7420-200

7420-200 Two stage full freelift mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

July 24, 2001

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 inch [1.27 mm] Frame, lift

4 As Req’d. 1

© BT Prime-Mover, Inc.

UNITS

211


Quality Parts

7420-300 7420-300

1 2 3

212

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7420-300

7420-300 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

© BT Prime-Mover, Inc.

UNITS

213


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

© BT Prime-Mover Inc.


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

© BT Prime-Mover Inc.


Quality Parts

9100-000 9100-000

To Mast 2 1

5

3

2 1

4

7 2

2

To Control Valve

6

218

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9100-000

9100-000 Attachments (Supply line to mast) Replaced by 9100-001 ITEM # PART # 1 2 3 4 5 6 7

49358-03 49653-08 301652-065 12318-05 49643-13 49643-12 ------------------

July 24, 2001

Return

# FOR ASSY.

NAME Hose Elbow, 90º Screw, cap Plug Hose Hose Manifold assembly (See Fig.# 6220-000)

© BT Prime-Mover, Inc.

UNITS

2 6 2 4 2 2 1

219


Quality Parts

9100-001 9100-001

To Mast 2 1

3

5

4

3

6

11

3

2

1

3 7

12 8

9 10

10

2

To Control Valve

220

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9100-001

9100-001 Attachments (Supply line to mast) Replaced by 9100-002 ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 10 11 12

306672-002 Hose (CSX20) 306672-003 Hose (CSX30) 306672-001 Hose (CSX40) 49653-08 Elbow, 90º 49656-08 Adaptor 301652-065 Screw, cap 49643-00 Hose 12318-05 Cap 49643-32 Hose 25969-02 Orifice, 0.046 inch [1.17 mm] 25969-04 Orifice, 0.052 inch [1.31 mm] 49643-22 Hose ------------------- Manifold assembly (See Fig.# 6220-000) ------------------- Tilt cylinder assembly (See Fig.# 7320-000)

July 24, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

2 2 2 4 4 2 1 4 1 1 1 2 1 1

UNITS CSX20 CSX30 CSX40

221


Quality Parts

9100-002 9100-002

3

2

To Mast

5

1 4

4 4

4

6

11 To Control Valve

10

222

Return

© BT Prime-Mover, Inc.

8 9

7

July 24, 2001


Quality Parts

9100-002

9100-002 Attachments (Supply line to mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

22144 Screw, cap ------------------- Manifold assembly (See Fig.# 6220-001) 310959-008 Nut 49656-08 Adapter 311381-032 Hose 311381-000 Hose ------------------- Tilt cylinder assembly (See Fig.# 7320-000) 25969-02 Orifice, 0.046 inch [1.17 mm] 49653-08 Elbow, 90° 25969-04 Orifice, 0.052 inch [1.31 mm] 311381-022 Hose

July 24, 2001

Return

# FOR ASSY.

NAME

© BT Prime-Mover, Inc.

UNITS

2 1 2 6 1 1 1 1 2 1 2

223


Quality Parts

9100-100 9100-100

1

2

9 3 4

8 7 11

5

11

4 12 6

13

10

To Manifold Valve

224

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9100-100

9100-100 Attachments (Two stage mast lines) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

Hose, 71/100 inch [1803/2540 mm] Hose, 83/124 inch [2108/3149 mm] Hose, 95/150 inch [2413/3810 mm] Sheave Fitting, bulkhead Nut Screw Fitting, 90º bulkhead Hose Bracket Clamp Elbow, 90º Adapter Hose Cap, fitting

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 301652-025 49634-00 311381-034 306259-000 15677-02 49623-00 49656-08 311381-033 49635-00

July 24, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 6 2 2 1 1 2 2 2 1 2

225


Quality Parts

9100-300 9100-300

16 1 2

15 3 26

4

6

5

25

12

20 22

8

7

21

24

10 14 11

17 18 19

9

23

13

To Manifold Valve

226

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9100-300

9100-300 Attachments (Three stage mast lines) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

Sheave Lockwasher Screw, cap Fitting, bulkhead Nut Anchor, hose Screw, cap Sheave Shaft Washer Screw, cap Screw, cap Hose, 71/150 inch [1803/3849 mm] Hose, 83/180 inch [2108/4572 mm] Hose, 87/189 inch [2209/4800 mm] Line, hydraulic Sheave Hose, 71/150 inch [1803/3849 mm] Hose, 83/180 inch [2108/4572 mm] Hose, 87/189 inch [2209/4800 mm] Clamp Bracket Hose Adaptor Elbow, 90º Hose Cap, fitting Elbow, 90º bulkhead Nut

305535-000 50000-11 50003-01 49632-00 49624-00 306898-000 301652-025 305148-000 304610-000 14935-01 301652-016 301652-016 307107-012 307107-013 307107-014 305568-000 305148-000 307107-009 307107-010 307107-011 15677-02 306259-000 311381-034 49656-08 49623-00 311381-033 49635-00 49634-00 49624-00

July 24, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 2 4

227


Quality Parts

9370-000 9370-000

1 2

3

4

5

6

228

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9370-000

9370-000 Warning lights / alarm Replaced by 9370-001 ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

July 24, 2001

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

© BT Prime-Mover, Inc.

UNITS

229


Quality Parts

9370-001 9370-001

11

10

4 8

1 1

2

3 9

4

5 7 6

5

6 7

Two Stage Mast

Two Stage Mast

11

10

1 4

12

Three Stage Mast

9

5 6

230

Return

© BT Prime-Mover, Inc.

7

May 02, 2000


Quality Parts

9370-001

9370-001 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12

Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket

2 2 2 As Req’d. 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 2 1 2 1 1 1

49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000

May 02, 2000

Return

© BT Prime-Mover, Inc.

UNITS

231


Quality Parts

9390-000 9390-000

1

2

232

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

© BT Prime-Mover, Inc.

UNITS

3 1

233


Quality Parts

9500-000 9500-000

1

3 2

234

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 24, 2001

Return

# FOR ASSY.

NAME Backrest, 44 inch [1118 mm] load Backrest, 36 inch [915 mm] load Backrest, 48 inch [1219 mm] load Screw, cap Washer, flat

© BT Prime-Mover, Inc.

UNITS

1 1 1 4 4

235


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

236

Return

© BT Prime-Mover, Inc.

October 1996


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

© BT Prime-Mover, Inc.

UNITS

1 1 4 2 2 2

237


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

10000 Tools 10000 Tools

Return

© BT Prime-Mover Inc.


Quality Parts

10010-000 10010-000

1 2

240

Return

© BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

© BT Prime-Mover, Inc.

UNITS

1 1

241


Quality Parts

10020-000 10020-000

1 3

2

4

6

5

242

Return

© BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

243


Quality Parts

This page intentionally left blank

Return

© BT Prime-Mover Inc.


Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

© BT Prime-Mover Inc.


Return

© BT Prime-Mover, Inc.


Alphabetical Index

CSX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter, flush and hard to reach Adapter, straight Adaptor Adaptor Alarm, travel Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, cylinder Anchor, hose Anchor, spring Anchor, spring Armature Armature Armature Armature & fan assembly Axle, caster Backrest Backrest Backrest Baffle Baffle Ball Ball Ball Ball Ball Band, cover Band, cover Band, head Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, clamp Bar, clamp Bar, down stop Bar, sheave head Bar, sheave head Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing

August 08, 2001

Return

Part# 306061-000 306061-000 49656-08 49656-08 202154 49656-08 49656-08 49656-08 49283-00 21055-00 22257-00 304359-000 304359-000 305136-000 301790-019 306898-000 301860-000 301860-000 301327-023 306642-000 307632-000 306017-000 301297-000 305138-000 305138-001 305138-002 301764-000 301764-000 13857-01 300947-008 300947-008 306120-000 306120-000 200027 305983-000 300435-000 305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 306504-000 21112-01 21112-01 305946-000 21110-00 21110-00 304315-001 27796-02 304316-001 305282-001 301445-001 11020-43 11205-26 11205-27 11205-30 11523-04 11523-10 21089-01 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 25189-02 25189-02 25189-02 28142-00 28142-00 29630-00

FIG.# Item#

Description

Part#

6100-000 6100-001 9100-002 9100-100 10020-000 6120-100 9100-001 9100-300 9370-000 7170-000 7170-100 7110-100 7110-300 7420-100 7210-000 9100-300 3300-000 3300-100 1760-000 1760-100 1760-001 1750-000 3560-000 9500-000 9500-000 9500-000 4110-000 4110-001 6620-200 6100-000 6100-001 6160-000 6160-100 1750-000 1750-000 1760-100 5430-000 5430-000 5430-000 5430-000 5430-100 5430-100 5430-100 7110-000 7110-001 7110-100 7110-000 7110-001 3540-000 3560-000 3540-000 5230-000 5230-000 4110-000 4180-000 2550-000 4180-000 7170-000 7170-100 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 0390-000 0390-100 0390-200 6620-200 6620-300 6610-300

Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, flanged Bearing, handle Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, thrust Block Body, cylinder Bolt Bolt Bolt, lower hook Bolt, stop Boot Boot Box Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, mounting Bracket, slotted Bracket, switch Bracket, switch Bracket, tab Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather kit Brush Brush and terminal Brush assembly Brush set Bumper Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged

300420-000 300420-000 300560-000 300560-000 304735-000 304735-000 304853-000 304853-000 304860-000 305093-000 307630-000 307630-000 49910-04 11030-21 49910-01 200309 200310 11695-12 301949-000 301949-000 11205-29 49994-03 49994-03 304349-000 301781-000 308288-000 306003-000 306670-000 308279-000 308280-000 305862-000 305862-000 305971-000 304633-000 304633-000 304634-000 304634-000 305522-000 306259-000 306259-000 307069-000 307151-000 308276-000 302061-000 302224-000 308018-000 306026-000 301724-000 306064-000 306027-000 23008-00 307601-001 301889-000 307601-000 305010-000 306644-000 302519-000 307634-000 200188 302290-000 302290-000 302069-000 11020-15 11020-15 11020-41 11020-46 11020-47 11695-05 11695-05 301777-000 307444-000 308290-000 11695-06 11695-06

14 14 4 11 1 12 3 20 6 8 10 3 1 5 2 6 6 6 14 11 5 12 5 1 1 1 3 3 14 24 24 2 2 1 14 10 10 8 9 9 9 8 10 18 13 9 10 12 9 1 12 2 1 19 10 12 12 4 6 3 3 2 1 1 2 6 6 3 3 3 3 4 12K 14

© BT Prime-Mover, Inc.

FIG.# Item# 1760-100 1760-100 1760-000 1760-000 6660-000 7320-000 6610-000 6610-001 6610-200 6610-100 1760-001 1760-001 3550-000 2550-000 3560-000 1750-000 1750-000 4110-001 3300-000 3300-100 3560-000 7110-300 7170-200 3560-000 4111-000 7210-001 6100-000 6100-001 7210-001 7210-001 0640-000 0640-100 0340-100 0640-000 0640-100 0640-000 0640-100 7110-300 9100-100 9100-300 9370-001 9370-001 7210-001 4180-000 9660-000 7110-001 9370-000 4111-000 5510-000 9370-000 3360-000 5911-000 5910-000 5911-000 6110-000 1760-100 1760-000 1760-001 1750-000 4110-000 4110-001 0340-000 6660-000 7320-000 3540-000 5161-000 7105-000 3300-000 3300-100 4111-000 0641-000 7210-001 0640-000 0640-100

7 14 3 15 19 19 6 6 14 13 3 11 1 10 12 11 4 20 8 8 14 23 5 2 10 15 16 16 6 7 4 4 1 17 19 6 6 18 8 18 8 12 2 6 2 23 3 2 13 4 * 1 1 1 6 4 5 7 7 2 2 2 13 13 6 5 3 9 9 12 5 20 2 2

247


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, handset Cable, NEGATIVE Cable, POSITIVE Cam Cam Cap Cap, end Cap, end Cap, fitting Cap, fitting Cap, hub Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, relief Cap, right Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Channel Channel Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable

11695-12 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305974-004 305974-004 305975-000 305975-000 305975-001 305975-001 305976-000 305976-000 305976-001 305976-001 52-07907-00 52-07907-00 306416-000 305976-001 305976-000 109631 300199-000 12318-05 306135-000 306135-000 49635-00 49635-00 27809-00 308292-000 201489 201489 306140-000 306140-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 52-07962-00 14835-08 14835-10 14835-70 24519-01 49825-01 14859-06 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-11 15677-11 15677-11 15677-11 15677-11 15677-15 21112-00 21112-00 305009-000 305009-000 306012-000 306012-000 306062-000 306062-000 49709-10 302080-000

4110-001 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 9370-000 9370-001 10010-000 5190-000 5190-000 0641-000 3360-000 9100-001 6160-000 6160-100 9100-100 9100-300 3560-000 7210-001 6100-000 6100-001 6160-000 6160-100 7210-001 2550-000 3560-000 7110-300 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7170-000 7110-300 7110-300 7110-300 7110-200 6125-400 6125-400 9100-100 9100-300 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 7110-000 7110-001 0300-000 6110-000 6100-000 6100-001 6100-000 6100-001 4180-000 4111-000

Clip Coil Coil Coil Coil Coil Coil, field package Column, inner Column, inner Column, inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Intermediate Column, Intermediate Column, Intermediate Column, outer Column, outer Column, outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Compensator cylinder assembly Connector, plug Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Console Contactor, 300 Amp line ìEî Contactor, line Contactor, line ìEEî Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Control, thumb Controller, 200 AMP system Controller, 300 AMP system Counterweight Counterweight Counterweight Counterweight Counterweight Counterweight Counterweight Coupler Coupler Cover Cover Cover Cover, gear case Cushion Cushion Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly

300202-000 304794-000 304794-000 304797-000 304797-000 305122-000 306018-000 305301-000 305301-001 305301-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305430-000 305430-001 305430-002 305473-000 305473-001 305473-002 305297-000 305297-001 305297-002 305211-000 305211-001 305211-002 305396-000 305396-000 305396-001 305396-001 305396-002 305396-002 305423-000 305423-001 305423-002 305469-000 305469-001 305469-002 305755-000 306215-001 306215-001 49854-08 49854-01 49854-04 49854-03 301844-000 304297-000 23452-01 304297-001 305937-000 305938-000 301718-000 305878-000 305878-001 303781-000 303782-000 304553-000 304647-000 305106-000 305106-001 306350-001 202324 202324 301723-000 306001-000 306001-000 301581-000 305632-000 305633-000 308294-000 308294-001 301790-012 301790-013 304100-014 304100-015 304100-016 304100-017 304100-018

3360-000 6220-000 6220-001 6220-000 6220-001 6170-000 1750-000 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 6120-100 5390-000 5390-001 5190-000 5190-000 5190-000 5190-000 0340-000 5192-100 5192-000 5192-200 6160-000 6160-100 0641-000 5460-000 5460-100 0370-000 0370-000 0370-000 0370-000 0370-000 0370-000 0370-000 6100-000 6100-001 4111-000 6100-000 6100-001 2550-000 0300-000 0300-000 7210-001 7210-001 7210-000 7210-000 6610-300 6610-300 6610-300 6610-300 6610-300

248

Return

14 14 14 16 16 15 15 13 13 8 8 3 3 11 11 2 2 1 1 * 4 2 3 4 2 1 6 18 14 13 23 10 22 20 20 6 21 14 1 * 10 10 10 4 4 4 9 9 9 11 2 2 2 6 3 1 9 17 2 10 25 17 3 3 6 6 7 7 17 17 5 5 13 4 13 13 11 11 5 4

© BT Prime-Mover, Inc.

4 3 5 1 1 4 9 9 9 9 9 9 9 9 9 9 5 5 5 6 6 6 17 17 17 20 20 20 1 1 1 1 1 1 11 11 11 19 19 19 19 10 10 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 5 4 4 10 2 2 5 6 6 7 11 10 26 26 15 15 ** * ** * **

August 08, 2001


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Decal, 300 AMP Decal, Auxiliary Decal, Auxiliary Decal, CSX Decal, CSX Decal, Left BT LOGO Decal, Left BT LOGO Decal, NO RIDING Decal, NO RIDING Decal, NO STEP Decal, NO STEP Decal, Raise/Lower Decal, Raise/Lower Decal, Right BT LOGO Decal, Right BT LOGO Decal, Tilt Decal, Tilt Decal, Tilt/Auxiliary Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter Decal, Tilt/Sideshifter Decal, Tilt/Sideshifter/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Detent, spool Detent, spool Detent, spool Device, pallet centering Diode Diode Display, BDI/Hourmeter lift interrupt Door Door, battery Door, battery Door, battery Door, battery Drive motor assembly Drum, brake Drum, brake E clip E clip Elbow, 45× Elbow, 90× Elbow, 90½ Elbow, 90½ Elbow, 90½ Elbow, 90½ Elbow, 90½ bulkhead Endhead Endhead Endhead, commutator Endhead, commutator Endhead, drive Endhead, drive Eye, rod Eye, rod

304100-019 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 305411-000 305411-001 305411-002 305437-000 305437-001 305437-002 305441-000 305441-001 305441-002 308014-000 308014-001 308014-002 29410-00 306418-000 306418-000 305024-000 305024-000 151848 151848 304597-000 304597-000 305507-000 305507-000 306418-000 306418-000 151847 151847 306418-001 306418-001 306419-004 306419-004 306419-002 306419-002 306420-004 306420-004 305955-000 305955-000 307500-000 307500-000 309733-000 309733-000 306143-000 306143-000 306467-000 306396-000 49607-00 49607-00 306051-001 306239-000 304783-000 304784-000 304784-001 306595-000 305879-000 23019-00 23019-00 13281-02 13281-02 49654-01 49653-08 49623-00 49623-00 49653-08 49653-08 49634-00 306009-000 306009-000 306645-000 307639-000 306641-000 307629-000 304727-000 304727-000

6610-300 6620-300 6620-300 6620-300 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-001 6610-001 6610-001 0340-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6160-000 6160-100 6160-100 9390-000 5390-000 5390-001 5230-000 0340-000 0390-200 0390-000 0390-000 0390-100 1760-001 3300-000 3300-100 4110-000 4110-001 6120-100 9100-002 9100-100 9100-300 9100-000 9100-001 9100-300 6100-000 6100-001 1760-100 1760-001 1760-100 1760-001 6660-000 7320-000

Fan Fan Filter Filter Filter Filter assembly Fitting, 90Þ Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× bulkhead Fitting, 90× grease Fitting, 90× wire Fitting, 90½ bulkhead Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, male tab wire Fitting, reducer Fitting, reducer Fitting, socket wire Fitting, Socket wire Fitting, tee Fitting, tee Fitting, Tee Flashing, bulb Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Frame, battery roller Frame, battery roller Frame, battery roller Frame, lift Frame, lift Frame, lift Frame, lift Fuse, 300 AMP

200307 301280-001 305124-000 306060-000 306060-000 305123-000 49653-08 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49634-02 11160-14 49771-02 49634-00 304638-003 304638-003 49655-01 49655-01 49656-01 49656-01 49656-01 49656-11 49656-11 49656-12 49656-12 49656-12 49656-12 49656-12 49656-12 49632-00 49632-00 49587-01 49771-00 49771-00 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 49771-02 49771-09 49649-02 49649-02 306186-000 306186-000 49616-01 49616-01 49616-01 306369-000 306369-000 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 305042-000 305042-001 305042-002 304448-000 305415-000 305445-000 305477-000 25094-04

1750-000 1760-100 6170-000 6100-000 6100-001 6170-000 7210-000 6120-000 6120-000 6120-000 6120-100 6120-100 6120-100 6120-100 6125-500 4180-000 9370-000 9100-100 6125-100 6125-101 6120-000 6120-100 6120-000 6120-100 6125-500 6125-100 6125-101 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 9100-100 9100-300 6110-000 9370-000 9370-001 7170-000 7170-100 3560-000 4110-000 4110-001 7110-300 7170-200 5310-000 9660-000 6125-400 6125-400 9370-000 9370-001 6120-000 6120-100 6125-300 9370-000 9370-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 0390-200 0390-000 0390-100 7420-300 7420-000 7420-200 7420-100 5430-000

August 08, 2001

Return

* * * * * * * * * * * * * * * * * * * 7 3 3 11 11 7 7 2 2 10 10 9 9 6 6 3 3 3 3 3 3 3 3 1 1 4 4 5 5 19 15 16 2 8 8 3 7 4 4 1 4 * 2 2 5 5 17 9 10 21 2 2 24 25 25 9 13 15 2 14 14

© BT Prime-Mover, Inc.

13 12 8 10 10 7 4 7 8 11 7 8 11 14 3 3 * 6 1 1 6 6 2 2 20 3 3 8 8 9 9 5 20 3 4 9 * 1 3 3 6 23 25 27 1 * 3 10 14 * 7 9 9 4 * * * * * * * * * * * * * * * * * * 1 5 1 2 3 3 2 4

249


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Fuse, 300 AMP Gasket Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet Grommet Guard Guide, piston rod Guide, piston rod Handle Handle Harness Harness Harness assembly Harness, handle stem Harness, handle stem Harness, head Harness, head Harness, heater Harness, main Harness, main Harness, Tilt & Sideshifter Harness, wire Head, commutator end Head, drive end Head, sheave Head, sheave Head, sheave Heater Hook tool Hook tool Hook tool Hook, lower Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

25094-04 306127-000 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 11813-14 11813-15 301721-000 22206-00 22206-00 304655-000 305716-000 304775-000 307566-000 306191-010 305881-000 307193-000 302023-000 302023-000 302231-000 305935-000 307589-000 306192-001 306052-000 200200 306019-000 24514-00 304118-000 304549-000 49506-03 306596-000 306597-000 306598-000 301790-004 308284-000 23309-01 30354-09 30354-10 30354-11 306059-000 306059-000 306672-001 306672-001 306672-002 306672-002 306672-003 306672-003 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 311381-000 311381-022 311381-032 311381-033 311381-033 311381-034 311381-034 49358-03 49516-34 49516-46 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-21 49517-21

5430-100 6160-000 6160-100 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0340-100 0340-100 4111-000 6610-000 6610-001 0640-100 6110-000 5390-000 5390-001 5590-000 5390-000 5390-001 5390-000 5390-001 9660-000 5390-000 5390-001 5590-000 5230-000 1750-000 1750-000 7170-100 7170-200 7170-000 9660-000 0370-000 0370-000 0370-000 7210-000 7210-001 5161-000 6125-400 6125-400 6125-400 6100-000 6100-001 6120-100 9100-001 6120-100 9100-001 6120-100 9100-001 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 9100-002 9100-002 9100-002 9100-100 9100-300 9100-100 9100-300 9100-000 6125-400 6125-400 6125-200 6125-201 6125-300 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-400

Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose, mast raise/lower Hose, spool valve to tank Hourmeter Housing, switch Hub Insulator Insulator Jumper Jumper Key Key Key Keys, set of 2 Kit, ìEEî cover band Kit, ìEEî cover band Kit, compensator seal Kit, field coil Kit, field coil Kit, forward and rearward switch Kit, handset Kit, knob Kit, lead assembly Kit, lead assembly Kit, pin Kit, pin Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, Seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob Knob, auxiliary Knob, auxiliary Knob, auxiliary Knob, auxiliary Knob, lift/lower Latch Latch Lens, Amber Lens, Amber Lens, Amber Lens, Amber Lens, Blue

49517-21 49517-25 49517-25 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32 49517-32 49517-32 49643-00 49643-12 49643-13 49643-22 49643-32 49516-49 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49641-54 49641-55 49641-56 49517-17 49517-17 302201-000 301717-000 304747-000 301327-017 302521-000 20163-102 20163-102 11844-02 11844-02 11844-02 302092-000 305981-000 305982-000 305755-010 306643-000 307633-000 308518-000 306415-000 311115-000 302363-000 307637-000 308439-000 308439-000 24536-00 300995-000 301790-018 304726-010 304726-010 305119-000 305121-000 308298-000 311416-000 311418-000 311418-000 311418-000 311419-000 305858-000 305858-001 306341-002 306341-004 306342-004 305858-000 301802-000 304574-000 306366-000 306366-000 306366-000 306366-000 306367-000

6125-500 6125-000 6125-001 6125-200 6125-201 6125-500 6125-500 6125-300 6125-300 6125-200 6125-201 6125-300 6125-400 6125-500 9100-001 9100-000 9100-000 9100-001 9100-001 6125-500 6120-100 6120-100 6120-000 6120-100 6125-100 6125-101 6125-500 6125-500 6125-500 6120-000 6120-000 5290-000 4111-000 3550-000 1760-000 1760-000 5390-000 5390-001 2550-000 3300-000 3300-100 5310-000 1760-001 1760-100 6120-100 1760-100 1760-001 5510-000 10010-000 7410-001 1760-100 1760-001 4110-000 4110-001 6610-200 6610-000 7210-000 6660-000 7320-000 6170-000 6170-000 7210-001 6610-300 6610-100 6620-200 6620-300 6610-001 0640-000 0640-100 0640-100 0640-100 0640-100 0640-100 0340-000 0340-000 9370-000 9370-000 9370-001 9370-001 9370-000

250

Return

4 9 6 2 16 11 4 18 13 6 5 8 11 11 10 8 6 6 3 5 5 1 1 5 7 7 1 4 2 10 1 7 6 4 * * * 8 11 4 4 4 4 12 12 13 1 13 1 13 1 16 16 16 13 13 13 1 1 1 6 11 5 12 22 7 19 1 12 11 4 4 8 13 13 10 10 11 11 21

© BT Prime-Mover, Inc.

21 4 4 3 3 11 12 7 3 4 4 8 13 13 5 6 5 10 7 4 3 4 10 10 4 4 2 2 2 4 3 1 15 4 4 9 9 9 3 1 1 * * K K 2 6 4 1 K 3 10 K K K K K K K * * K K K K K K 5 8 8 8 8 5 8 3 * * 5 5 *

August 08, 2001


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Lens, Blue Lens, Red Lens, Red Lens, Red Lens, Red Lever Lid Lifter, battery pack Light, Amber flashing Light, Amber flashing Light, Amber strobe Light, Amber strobe Light, Blue flashing Light, Blue flashing Light, Red flashing Light, Red flashing Light, Red strobe Light, Red strobe Line, hydraulic Link Link Linkage, brake Linkage, brake Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher and screw Lockwasher and screw Loctite spray, primer Loctite tube, #RC680 Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Magnet Manifold assembly Manifold assembly Manifold assembly Manual, CSX/WSX/WRX SERVICE Manual, CSX/WSX/WRX SERVICE Manual, CXS MASTER PARTS Manual, CXS MASTER PARTS Mechanism, brush Motor assembly Motor assembly Motor assembly, drive Mounting Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut

306367-000 306368-000 306368-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-000 305979-002 305979-002 305979-004 305979-004 305979-001 305979-001 305979-003 305979-003 305568-000 14813-00 14813-00 301754-000 301754-000 11009-05 11072-14 300545-000 300647-061 300647-061 300947-009 300947-009 301790-003 50000-11 50001-11 306142-000 306142-000 301583-000 301582-000 301584-000 200025 49670-00 13928-00 306611-000 308217-000 308217-001 304959-000 304959-000 308531-000 308531-000 302520-000 301916-000 303570-000 305880-000 306000-000 306000-000 11261-11 11261-12 11261-12 301654-012 301690-008 301790-005 301790-010 301960-004 301960-006 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-016 301960-020 301960-020 301960-020 301960-020 302516-000

9370-001 9370-000 9370-000 9370-001 9370-001 3360-000 0340-100 10020-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9100-300 0640-000 0640-100 3300-000 3300-100 7110-001 5510-000 1760-000 6100-000 6100-001 6100-000 6100-001 7210-000 9100-300 7110-300 6160-000 6160-100 10020-000 10020-000 10020-000 10020-000 10020-000 6110-000 6220-000 6220-001 6220-001 0850-000 0850-001 0850-000 0850-001 1760-000 1760-000 1760-000 1760-100 6100-000 6100-001 5510-000 7170-000 7170-100 5181-000 6125-500 7210-000 7210-000 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 0370-000 3540-000 7110-000 7110-001 7110-100 1760-000

Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, clip Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, lock Nut, lock Nut, slotted Nut, twin O ring O ring O ring O ring O Ring O Ring O ring O ring Orifice Orifice Orifice, 0.046 in. [1.17 mm] Orifice, 0.046 inch [1.17 mm] Orifice, 0.046 inch [1.17 mm] Orifice, 0.052 in. [1.31 mm] Orifice, 0.052 inch [1.31 mm] Orifice, 0.052 inch [1.31 mm] Pad, lower Pad, upper Paint, BT BLACK Paint, BT BLACK Paint, BT RED Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY ORANGE Paint, SAFETY YELLOW Paint, SAFETY YELLOW Panel Panel Panel Panel, kick Panel, tilt Pin Pin Pin Pin Pin Pin Pin Pin Pin assembly Pin with cotter pins Pin with cotter pins Pin with cotter pins Pin, anchor Pin, base Pin, base Pin, brake pivot Pin, brake pivot Pin, brake pivot Pin, brake pivot Pin, chain Pin, chain Pin, chain Pin, chain Pin, cotter

304358-020 304358-020 310959-008 49624-00 49624-00 49624-00 49624-02 14851-04 14851-04 14851-04 14851-04 164046 301654-012 301654-012 301654-012 303716-020 303716-020 304731-022 304731-022 306139-000 306139-000 14908-29 14908-29 304348-000 14986-03 202315 202315 11015-39 12391-10 305125-000 305126-000 306123-000 306123-000 306374-001 306374-001 25969-02 25969-02 25969-02 25969-04 25969-04 25969-04 308285-000 308278-000 52-00220-00 52-00220-00 52-00279-00 52-00279-00 52-00247-00 52-00247-00 52-00237-00 52-00237-00 306345-000 306345-000 307915-000 306858-000 305268-000 201450 201450 300758-002 301762-000 301762-000 301778-000 30556-00 305693-000 200843 49267-00 49267-00 49267-00 300758-000 304707-000 304707-000 301885-000 301885-000 305564-000 305564-000 30554-00 30554-00 49818-00 49818-00 11133-04

7110-100 7110-300 9100-002 9100-100 9100-300 9100-300 6125-500 4110-000 4110-001 5390-000 5390-001 2550-000 2550-000 3300-000 3300-100 7110-100 7110-300 6660-000 7320-000 6160-000 6160-100 6660-000 7320-000 3560-000 5310-000 6100-000 6100-001 6610-300 6610-300 6170-000 6170-000 6160-000 6160-100 6125-000 6125-001 6120-100 9100-001 9100-002 6120-100 9100-001 9100-002 7210-001 7210-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5460-000 5460-100 0340-000 0340-000 0340-000 6100-000 6100-001 7110-001 4110-000 4110-001 4111-000 6620-200 7420-100 7410-000 7110-000 7110-001 7170-000 7110-300 6660-000 7320-000 4110-000 4110-001 4110-000 4110-001 7110-100 7110-300 7110-200 7170-100 7420-100

August 08, 2001

Return

5 * * 5 5 3 2 2 2 5 2 5 2 5 2 5 2 5 14 16 18 15 15 10 17 11 27 27 7 7 11 2 25 3 23 * * * 6 5 7 * * * * * * * 7 * * 1 4 4 18 7 11 4 16 7 13 3 3 3 5 7 7 1 8 5 5 5 5 15 9 13 17 22 18 12

© BT Prime-Mover, Inc.

17 15 3 4 5 25 8 24 16 2 2 15 5 19 19 16 16 15 15 17 20 7 7 8 4 19 19 13 8 9 10 5 3 3 3 16 8 8 15 9 10 12 4 8 8 8 8 8 8 8 8 3 3 5 5 15 5 5 16 6 6 14 12 4 K 13 18 9 13 2 2 15 26 15 26 7 4 10 8 3

251


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, groove Pin, rod end Pin, rod end Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Piston Piston Piston Piston Piston Piston Piston Piston Piston Pivet, handle Pivot Pivot Pivot, handle Plate Plate Plate assembly, brush Plate assembly, brush box Plate, brush Plate, latch Plate, lower hook Plug Plug Plug Plug Plug assembly Plug assembly Plug, diode Plug, drain/fill pipe Plug, hole Plug, hole Plug, large Plug, small Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly Race Race, inner Receptacle, socket Receptacle, socket Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow

11133-05 11133-05 11133-05 11157-03 11157-03 300758-001 11890-09 306007-000 306007-000 302572-000 302572-000 304788-000 304788-000 11073-15 11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 11073-44 301964-032 301965-026 301779-000 28137-00 29634-00 304112-000 304112-000 304736-000 304736-000 304920-00 308289-000 308289-001 301753-000 301748-000 304712-000 301753-000 300200-000 301882-000 200189 307636-000 301280-005 302060-000 308286-000 12318-05 306141-000 306141-000 49274-10 306133-000 306133-000 49607-00 301653-020 14915-01 305919-000 305128-000 305127-000 29830-00 304106-000 304106-000 302153-000 306134-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000 49993-07 49993-07 306216-001 306216-001 21037-04 21037-05 21037-05 21037-05 21037-05 21037-05 21037-06

7110-001 7110-100 7110-300 7110-100 7110-300 7110-100 2550-000 6100-000 6100-001 4110-000 4110-001 6660-000 7320-000 7105-000 7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 6660-000 7320-000 0641-000 4111-000 0641-000 6620-200 6610-300 6610-100 6620-300 6660-000 7320-000 6610-200 7210-001 7210-001 4110-001 3540-000 7105-000 4110-000 3360-000 0340-000 1750-000 1760-001 1760-100 0340-000 7210-001 9100-000 6160-000 6160-100 6610-300 6160-000 6160-100 9370-000 2550-000 5230-000 0640-000 6170-000 6170-000 6610-300 6610-100 6620-300 0300-000 6160-000 6160-100 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000 7170-200 7110-300 5390-000 5390-001 6125-500 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400

Reservoir Restrictor, flow Retainer Retainer Retainer Retainer Retainer Retainer, ball Retainer, ball Retainer, spring Retainer, wiper Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, stop Ring, stop Ring, wear Rod Rod Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Rod, push Roller, battery Roller, battery Roller, battery Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

303872-000 308297-000 11025-02 301945-006 301945-006 304749-000 30555-00 306128-000 306128-000 301788-000 301790-016 101216 305990-000 23007-00 308291-000 11826-18 11826-18 11827-20 11827-20 11898-02 11898-06 11898-09 11898-09 23075-02 23075-03 27892-00 300427-000 301790-009 301790-015 304983-000 307631-000 23075-02 23075-02 14890-14 308293-000 308293-001 305090-000 305090-001 305090-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305444-000 305444-001 305444-002 22434-14 22434-15 22434-16 304101-007 304101-008 304101-009 304111-000 304111-001 304111-002 304737-000 304737-000 301798-000 305985-000 25204-09 25204-10 25204-13 11885-03 300550-000 301652-025 301790-001 301825-010 301825-010 301825-010 301825-010 301826-016 301827-020 301922-020 301922-020 301950-016 301951-010 308275-000 308296-000

6110-000 7210-001 6610-200 3300-000 3300-100 3550-000 6620-200 6160-000 6160-100 3540-000 7210-000 0641-000 0841-000 2550-000 7210-001 6610-000 6610-001 6610-100 6620-300 7170-100 7105-000 6660-000 7320-000 6610-100 6610-200 6610-300 1760-100 7210-000 7210-000 7170-200 1760-001 6610-000 6610-001 6610-200 7210-001 7210-001 6610-100 6610-100 6610-100 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6660-000 7320-000 3300-100 3300-000 0390-200 0390-000 0390-100 5510-000 1760-000 9100-100 7210-000 0841-000 5330-000 5510-000 9660-000 0340-000 0340-000 4110-000 4110-001 5510-000 9370-000 7210-001 7210-001

252

Return

17 11 14 5 3 12 2 26 26 12 10 5 5 6 10 4 1 1 4 9 4 4 1 6 8 15 10 8 8 9 9 2 17 17 12 4 2 13 2 12 5 9 6 10 13 4 4 22 7 15 12 * 8 5 8 2 5 5 5 5 3 16 13 1 * * 17 17 * 4 24 11 11 19 9 9 10 10 6 19

© BT Prime-Mover, Inc.

5 29 5 14 14 5 11 10 7 11 19 3 1 13 21 12 12 4 4 2 1 1 1 9 11 11 13 5 21 2 4 10 10 1 25 25 10 10 10 9 9 9 9 9 9 10 10 10 7 7 7 12 12 12 9 9 9 16 16 16 16 2 2 2 16 6 5 10 2 3 12 6 14 13 26 15 15 5 1 28

August 08, 2001


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Screw Screw Screw Screw Screw Screw, adjustment Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, clamp Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head

49548-00 49548-00 49548-00 49548-00 49548-00 306126-000 306126-000 302772-040 20055 20055 20616 22144 28336 29971 11017-04 11139-04 11139-05 11143-03 11854-04 11854-04 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-065 301652-065 301652-090 301825-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-060 301958-110 305065-110 50003-01 50003-01 50005-07 301327-015 301921-012 301922-014 301922-014 301922-020 301922-020

6610-100 6610-200 6610-300 6620-200 6620-300 6160-000 6160-100 7110-300 0640-000 0640-100 3540-000 9100-002 0300-000 0370-000 3560-000 7110-200 7110-200 7170-100 7110-000 7110-001 6100-000 6100-001 6100-000 6100-001 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 7110-300 9100-300 9100-300 0340-000 0640-000 0640-100 3540-000 9100-300 0640-000 0640-100 9100-000 9100-001 6110-000 0340-100 0340-100 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 3300-000 3300-100 5430-000 5430-100 5190-000 3540-000 7110-100 9500-000 0370-000 9390-000 7110-300 7110-000 7110-001 7110-100 3540-000 0370-000 7110-300 9100-300 5181-000 1760-000 4111-000 0640-000 0640-100 5390-000 5390-001

Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, flat socket head Screw, locking Screw, locking Screw, locking Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket lock Screw, socket lock Seal Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, shaft Seal, small felt Seat, valve Seat, valve Shaft Shaft Shaft Shaft Shaft Shaft Shaft, cam Shaft, roller Shaft, roller Shaft, roller Shaft, sheave Sheave Sheave Sheave Sheave Sheave Sheave, chain

301922-100 301952-016 305999-000 305999-000 301922-020 301922-025 301922-025 301922-025 302406-025 301922-016 301922-025 301652-030 301957-030 301957-030 308281-000 201512 201512 11880-09 301740-001 301740-001 301740-001 301790-002 301961-010 11176-11 11176-11 11176-11 11176-11 301954-035 301955-016 11047-09 27205 11852-17 11852-17 301652-016 301652-016 301652-016 301954-025 301954-025 301954-025 301954-025 301954-060 301954-060 301955-016 303009-000 303009-000 303009-025 305141-035 305141-035 306006-000 306006-000 301954-025 305141-050 11039-31 306640-000 307628-000 27810-00 301946-000 202393 202393 301327-014 301946-001 306125-000 306125-000 21057-00 29637-00 304117-000 304610-000 304648-000 304648-000 301780-000 25203-09 25203-11 25203-12 24497-00 21056-00 305148-000 305148-000 305148-000 305535-000 22211-00

4111-000 9370-001 6100-000 6100-001 4111-000 4110-000 4110-001 4110-001 4110-000 0340-000 0300-000 0340-000 7110-000 7110-001 7210-001 6100-000 6100-001 5310-000 4110-000 4110-001 7170-200 7210-000 4111-000 9370-000 9370-001 9370-001 9370-001 4111-000 0340-000 7170-000 5161-000 7110-000 7110-001 4110-000 4110-001 4180-000 3300-000 3300-100 4110-000 4110-001 3300-000 3300-100 4180-000 3300-000 3300-100 2550-000 0300-000 0370-000 6100-000 6100-001 3550-000 7105-000 2550-000 1760-100 1760-001 3560-000 4180-000 6100-000 6100-001 1760-000 4180-000 6160-000 6160-100 7170-000 7110-300 7170-200 9100-300 0640-000 0640-100 0641-000 0390-200 0390-000 0390-100 7170-100 7170-000 9100-100 9100-300 9100-300 9100-300 7170-100

August 08, 2001

Return

2 7 1 9 2 8 5 8 15 17 5 1 7 11 16 8 7 7 8 8 8 8 15 15 7 7 8 8 18 18 19 11 12 11 10 12 2 7 9 11 3 4 3 3 4 * * * 6 7 6 7 2 2 2 7 7 5 5 2 8 10 2 6 1 31 15 20 13 14 2 26 3 1 1 1 18 20 4 4

© BT Prime-Mover, Inc.

16 9 3 3 9 21K 8K 22K 8K 4 4 9 14 19 8 22 22 2 16 13 9 9 7 1 3 6 11 11 6 1 3 4 4 11 11 4 17 17 4 4 5 5 7 10 10 6 6 3 28 28 6 5 14 16 1 3 11 18 18 20 13 7 4 2 28 8 9 7 7 6 5 6 5 4 5 2 8 15 1 5

253


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Sheave, chain Sheave, chain Sheave, hose Shield, end Shield, end Shield, end Shim Shim, 0.05 in. [1.27mm] Shim, 0.05 inch (1.27 mm) Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch (2.03 mm) Shim, 0.08 inch [2.03 mm] Shim, 0.08 inch [2.03 mm] Shim, 0.08 inch [2.03 mm] Shoe Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sleeve Sleeve Slide, lower Slide, top Socket, Relief Valve Solenoid Control Valve Assembly Solenoid, pump Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spool, ìTî Spool, ìTî Spray, BT BLACK Spray, BT BLACK Spray, BT RED Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, belleville Spring, brush Spring, brush Spring, load check Spring, load check Spring, return Spring, return Spring, return Stator complete

29624-00 29624-00 301837-000 301327-016 301327-024 304090-000 304357-000 11857-03 11857-05 11857-03 11857-03 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 300203-000 307969-000 307969-001 41949-00 41949-01 52-05103-00 52-05103-00 301790-006 301790-007 300161-000 305021-000 22226-01 21111-01 21111-01 21111-02 21111-02 29917-03 301790-008 301790-011 301790-017 304855-000 304855-000 306131-000 306131-000 306137-000 306137-000 52-00224-00 52-00224-00 52-00257-00 52-00257-00 52-00276-00 52-00276-00 52-00260-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 300418-000 301765-000 301765-000 301920-000 301920-000 304921-000 305786-000 306005-000 306005-000 30612-01 306129-000 306129-000 306132-000 306132-000 200190 300562-000 300549-000 307635-000 306130-000 306130-000 46490 301917-000 301917-000 302522-000

7110-300 7170-200 7110-300 1760-000 1760-000 1760-000 7170-200 7110-200 7110-100 7420-000 7420-200 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 3360-000 7210-001 7210-001 7210-000 7210-000 5430-000 5430-100 7210-000 7210-000 10020-000 6170-000 5610-000 7110-000 7110-001 7110-000 7110-001 7110-300 7210-000 7210-000 7210-000 4110-000 4110-001 6160-000 6160-100 6160-000 6160-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6610-100 6610-300 6620-300 3360-000 1760-100 4110-000 4110-001 3300-000 3300-100 6610-200 3540-000 6100-000 6100-001 6620-200 6160-000 6160-100 6160-000 6160-100 1750-000 1760-000 1760-000 1760-001 6160-000 6160-100 0641-000 5161-000 5510-000 1760-000

Stator complete Stem, handle Stem, handle Strap, static Support Support Switch Switch Switch, brake interlock Switch, brake interlock Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Tee Tee Tee Tee Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tie, wire Tie, wire Tilt Cylinder Assembly Tilt Cylinder Assembly Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube, flash (strobe light) Tube, flash (strobe light) Tube, lift/lower Valve, 3 way 2 position Valve, 4 way spool Valve, BI-Directional Valve, BI-Directional Valve, check Valve, flow limit Valve, flow limit Valve, flow limit

304089-000 301766-000 301766-000 306241-000 304659-000 308277-000 305861-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49615-02 49616-01 49616-01 49616-01 49616-02 49652-01 200150 49831-00 200159 25332-01 25332-01 25332-02 304726-000 304726-000 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304650-000 304653-000 304654-000 304730-000 304730-000 306002-000 306002-000 306837-000 304108-000 304108-001 304108-002 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 305089-000 305089-001 305089-002 305412-000 305412-001 305412-002 305438-000 305438-001 305438-002 305442-000 305442-001 305442-002 308015-000 308015-001 308015-002 303305-000 303305-000 304654-000 305120-000 308328-000 304795-000 304795-000 305117-000 26907-00 26907-01 26907-02

1760-000 4110-000 4110-001 5181-000 0300-000 7210-001 0640-100 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6125-400 6125-200 6125-201 6125-500 6125-400 6125-500 1750-000 9660-000 1750-000 5430-000 5430-100 9370-000 6660-000 7320-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-100 0640-100 6660-000 7320-000 6100-000 6100-001 6125-400 6620-300 6620-300 6620-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-001 6610-001 6610-001 9370-000 9370-001 0640-000 6170-000 6220-001 6220-000 6220-001 6170-000 6125-500 6125-500 6125-500

254

Return

22 6 30 2 19 19 3 1 1 2 2 5 1 1 1 5 1 1 6 * * * * 12 12 6 1 4 * 1 7 7 6 6 29 3 14 17 17 18 13 10 22 18 8 8 8 8 8 8 8 8 6 6 6 5 5 18 19 18 18 3 10 23 23 13 11 8 14 11 6 17 8 8 12 9 4 2 1 13

© BT Prime-Mover, Inc.

13 20 21 3 9 3 9 14 3 3 5 1 1 2 3 1 9 6 6 14 16 15 8 1 3 17 17 * 3 3 2 2 2 2 2 3 * 3 3 21 6 6 9 9 5 3 3 3 4 3 4 3 4 3 3 3 3 13 13 13 8 8 8 9 9 9 13 13 13 * * 19 6 4 2 2 1 5 1 9

August 08, 2001


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, N.C. Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, brass flat Washer, finishing Washer, finishing Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, shim Washer, spacer Washer, spacer Washer, spacer Washer, stop bolt Washer, wave Washer, wave Wheel Wheel assembly, load Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Wire Wire Yoke assembly Yoke assembly Yoke, caster

21037-03 21037-03 26907-01 306513-001 306513-002 307050-000 307050-000 307050-000 307050-000 305118-000 20375 11857-03 11857-03 11936-07 11936-17 14935-01 300544-000 301776-000 302096-008 302096-008 306136-000 306136-000 308295-000 302792-000 302792-000 302096-008 302528-000 11016-02 50000-15 50000-15 50000-17 50000-17 50000-17 50000-19 50000-19 50000-19 308283-000 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 29609-00 301327-010 14935-01 300563-000 301298-000 308282-000 300421-000 307638-000 27808-00 305149-000 302258-006 302247-000 302258-004 304748-000 302258-002 302258-000 302258-003 52-07933-00 52-07933-00 301944-000 301944-000 302058-000

6125-100 6125-101 6125-300 6125-400 6125-400 6125-000 6125-001 6125-200 6125-201 6170-000 3300-000 7110-000 7110-001 6610-200 3560-000 9100-300 1760-000 4111-000 4110-001 4110-001 6160-000 6160-100 7210-001 5430-000 5430-100 4110-000 4110-000 7110-001 0370-000 9500-000 0300-000 0370-000 5181-000 7110-000 7110-001 7110-100 7210-001 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7110-300 1760-000 3560-000 1760-000 3560-000 7210-001 1760-100 1760-001 3560-000 3550-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 5390-000 5390-001 3300-000 3300-100 3560-000

August 08, 2001

Return

Description

Part#

FIG.# Item#

2 2 2 8 7 2 2 2 2 3 20 2 2 4 7 10 10 17 9K 23K 21 17 27 7 7 22K 9K 11 7 3 8 8 2 16 21 14 10 1 8 2 10 1 9 21 16 15 18 11 9 8 12 13 2 1 3 1 3 1 1 1 12 12 4 4 4

© BT Prime-Mover, Inc.

255


Numerical Index

CSX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part# 20055 20055 20375 20616 22144 27205 28336 29971 46490 101216 109631 119697 151847 151847 151848 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-15 11020-15 11020-41 11020-43 11020-46 11020-47 11025-02 11030-21 11039-31 11047-09 11072-14 11073-15 11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 11073-44 11133-04 11133-05 11133-05 11133-05 11139-04 11139-05 11143-03 11157-03

Description Screw, cap Screw, cap Washer Screw, cap Screw, cap Screw, socket head Screw, cap Screw, cap Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin assembly Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter, flush and hard to reach O ring O ring Coupler Coupler Seal, oil Seal, oil Lockwasher O ring Washer, flat Screw, cap Bushing Bushing Bushing Bearing Bushing Bushing Retainer Bearing, ball Seal Screw, socket flat head Lockwasher Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, cotter Screw, cap Screw, cap Screw, cap Pin, cotter

August 08, 2001

Return

FIG.# Item# 0640-000 0640-100 3300-000 3540-000 9100-002 5161-000 0300-000 0370-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-001 0850-000 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-300 7110-001 3560-000 6660-000 7320-000 3540-000 4110-000 5161-000 7105-000 6610-200 2550-000 2550-000 7170-000 5510-000 7105-000 7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 6660-000 7320-000 7420-100 7110-001 7110-100 7110-300 7110-200 7110-200 7170-100 7110-100

15 17 20 5 1 3 7 11 4 3 2 2 6 6 7 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 10 13 11 16 13 13 6 19 5 3 5 10 14 1 17 6 10 4 1 1 4 9 4 4 3 17 11 14 8 7 7 5

Part#

Description

11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11261-12 11523-04 11523-10 11695-05 11695-05 11695-06 11695-06 11695-12 11695-12 11813-14 11813-15 11826-18 11826-18 11827-20 11827-20 11844-02 11844-02 11844-02 11852-17 11852-17 11854-04 11854-04 11857-03 11857-03 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 11898-02 11898-06 11898-09 11898-09 11936-07 11936-17 12318-05 12318-05 12391-10 13281-02 13281-02

© BT Prime-Mover, Inc.

Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, 90× grease Screw, slotted Screw, slotted Screw, slotted Screw, slotted Bearing Bearing Bearing, roller Bearing Nut Nut Nut Bearing Bearing Bushing Bushing Bushing, flanged Bushing, flanged Bushing, flanged Bearing, flanged Grommet Grommet Ring, retainer Ring, retainer Ring, retainer Ring, retainer Key Key Key Screw, socket head Screw, socket head Screw, cap Screw, cap Washer Washer Shim, 0.05 in. [1.27mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch (1.27 mm) Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch (2.03 mm) Shim, 0.08 inch [2.03 mm] Shim, 0.08 inch [2.03 mm] Shim, 0.08 inch [2.03 mm] Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, seal Washer, seal Washer, sealing Ring, retainer Ring, retainer Ring, retainer Ring, retainer Washer Washer Plug Cap O ring E clip E clip

FIG.# Item# 7110-300 7170-000 7170-100 3560-000 4110-000 4110-001 7110-300 7170-200 4180-000 9370-000 9370-001 9370-001 9370-001 4180-000 2550-000 3560-000 4180-000 5510-000 7170-000 7170-100 7170-000 7170-100 3300-000 3300-100 0640-000 0640-100 4110-001 4110-001 0340-100 0340-100 6610-000 6610-001 6610-100 6620-300 2550-000 3300-000 3300-100 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 5310-000 5510-000 2550-000 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7170-100 7105-000 6660-000 7320-000 6610-200 3560-000 9100-000 9100-001 6610-300 4110-000 4110-001

3 3 3 6 23 25 27 1 3 1 3 6 11 10 12 14 12 18 7 11 4 6 9 9 2 2 14 20 6 5 12 12 4 4 3 1 1 4 4 8 8 2 2 1 2 2 1 5 1 1 1 5 1 1 2 16 2 1 8 2 10 1 9 2 1 1 1 4 7 4 6 8 5 5

256


CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

13857-01 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14851-04 14859-06 14890-14 14908-29 14908-29 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-11 15677-11 15677-11 15677-11 15677-11 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20163-102 20208-00 20323-00 21037-03 21037-03 21037-04 21037-05 21037-05 21037-05 21037-05 21037-05 21037-06 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21110-00 21111-01 21111-01 21111-02 21111-02 21112-00 21112-00 21112-01

Ball Magnet Link Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Nut, clip Nut, clip Clamp Ring, wear Nut, lock Nut, lock Plug, hole Washer, spacer Washer Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Jumper Switch, brake interlock Switch, brake interlock Valve, flow limiting Valve, flow limiting Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Anchor, chain Sheave Shaft Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bar, sheave head Bar, sheave head Spacer Spacer Spacer Spacer Clamp Clamp Bar, clamp

6620-200 6110-000 0640-000 0640-100 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7110-300 7110-300 7110-300 7110-300 4110-000 4110-001 5390-000 5390-001 6125-400 6610-200 6660-000 7320-000 5230-000 3560-000 9100-300 5310-000 9100-100 9100-300 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 3530-000 3530-000 3530-000 3530-000 5390-000 5390-001 5310-000 5310-000 6125-100 6125-101 6125-500 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 7170-000 7170-000 7170-000 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000

21112-01 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 22206-00 22206-00 22211-00 22226-01 22257-00 22434-14 22434-15 22434-16 23006-00 23007-00 23008-00 23019-00 23019-00 23075-02 23075-02 23075-02 23075-03 23309-01 23452-01 24497-00 24514-00 24519-01 24536-00 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 25094-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-01 25332-02 25969-02 25969-02 25969-02 25969-04 25969-04 25969-04 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28137-00 28142-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00

Bar, clamp Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Guide, piston rod Guide, piston rod Sheave, chain Solenoid, pump Anchor, chain Rod, cylinder Rod, cylinder Rod, cylinder Gear, pinion Ring Brake assembly Drum, brake Drum, brake Ring, stop Ring, stop Ring, retainer Ring, retainer Horn Contactor, line Shaft, sheave Head, sheave Channel Kit, seal Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Fuse, 300 AMP Bearing Bearing Bearing Shaft, roller Shaft, roller Shaft, roller Roller, battery Roller, battery Roller, battery Tie, wire Tie, wire Tie, wire Orifice, 0.046 in. [1.17 mm] Orifice, 0.046 inch [1.17 mm] Orifice, 0.046 inch [1.17 mm] Orifice, 0.052 in. [1.31 mm] Orifice, 0.052 inch [1.31 mm] Orifice, 0.052 inch [1.31 mm] Valve, flow limit Valve, flow limiting Valve, flow limit Valve, flow limit Base, plate Wheel Cap, hub Seal, felt Ring, retainer Piston Bearing Bearing Decal, 300 AMP Washer, shim Sheave, chain Sheave, chain Bearing Piston Spring Spring

7110-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 6610-000 6610-001 7170-100 5610-000 7170-100 6620-200 6620-200 6620-200 2550-000 2550-000 3360-000 3300-000 3300-100 6610-000 6610-001 6610-100 6610-200 5161-000 5192-000 7170-100 7170-100 7110-200 6610-200 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 5430-000 5430-100 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 5430-100 9370-000 6120-100 9100-001 9100-002 6120-100 9100-001 9100-002 6125-500 6125-300 6125-500 6125-500 3560-000 3560-000 3560-000 3560-000 6610-300 6620-200 6620-200 6620-300 0340-100 7110-300 7110-300 7170-200 6610-300 6610-300 6610-100 6610-300

August 08, 2001

Return

14 7 16 18 2 2 4 4 4 9 9 9 2 10 10 10 24 16 2 2 1 1 7 7 5 15 10 4 9 17 2 10 25 17 3 3 6 6 7 7 17 17 2 2 2 2 9 9 3 3 2 2 19 9 9 10 10 6 19 8 5 2 3 3 2 1 1 2 6 6 3 10 12 7 7 6 6 5 5 18

© BT Prime-Mover, Inc.

13 * * * * * * * * 11 11 5 1 10 7 7 7 4 13 * 2 2 10 10 9 11 4 1 4 1 6 K * * * * * * * * 4 4 3 3 3 5 6 5 2 2 2 17 17 * 16 8 8 15 9 10 5 2 1 9 1 13 10 3 11 15 4 12K 7 21 22 6 14 10 6 6

257


CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

29635-00 29637-00 29830-00 29917-03 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 301280-001 301280-005 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030

Spring Shaft Plunger assembly Spacer Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Spring Bearing Bearing Washer, wave Ring, retainer Band, head Washer Lockwasher Spring, brush Screw Bearing Bearing Spring, belleville Washer, spacer Lockwasher Lockwasher Pin, anchor Pin, cylinder anchor Pin Screw, cap Screw, cap Ball Ball Lockwasher Lockwasher Screw, cap Screw, cap Kit, seal Fan Plate, brush Axle, caster Washer, spacer Washer, shim Seal, shaft Screw, clamp Shield, end Insulator Armature Shield, end Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube, #RC680 Loctite spray, primer Loctite, gasket eliminator Gear, drive Transmission assembly Screw, socket head Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, locking Screw, cap

258

Return

FIG.# Item# 6620-300 7110-300 6610-300 7110-300 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 6100-000 6100-001 7110-300 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-000 1760-100 1760-100 3560-000 3560-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 1760-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-000 4110-001 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 7110-300 9100-300 9100-300 0340-000 0640-000 0640-100 3540-000 9100-100 9100-300 0340-000 0640-000

6 28 5 29 2 3 4 1 2 3 4 6 5 5 7 14 8 13 10 10 11 8 6 3 15 17 18 27 27 13 12 16 8 8 24 24 7 7 15 15 K 12 6 5 11 16 20 1 2 4 14 19 1 1 7 * * * 16 * 11 11 4 7 7 8 8 18 18 19 11 12 11 10 12 2 5 7 9 9

Part#

Description

FIG.# Item#

301652-030 301652-065 301652-065 301652-090 301653-020 301654-012 301654-012 301654-012 301654-012 301665-000 301690-008 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-015 301790-016 301790-017 301790-018 301790-019 301798-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301827-020 301837-000 301844-000 301860-000 301860-000 301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000

Screw, cap Screw, cap Screw, cap Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Nut, flanged Nut Gear, idler Nut Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Pivot Pivot, handle Pivet, handle Linkage, brake Linkage, brake Pin Pin Baffle Baffle Spring Spring Stem, handle Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Screw Screw, set Lockwasher Hook, lower Nut Slide, lower Slide, top Spacer Ring, retainer Nut Spacer Cylinder assembly Cylinder assembly Ring, retainer Retainer, wiper Spacer Kit, seal Anchor, cylinder Rod, push Latch Screw, cap Screw Screw Screw Screw Screw Screw Sheave, hose Console Anchor, spring Anchor, spring Plate Pin, brake pivot Pin, brake pivot Breaker, 12 AMP Motor assembly Spring, return Spring, return Spring

0640-100 9100-000 9100-001 6110-000 2550-000 2550-000 3300-000 3300-100 5181-000 2550-000 6125-500 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 4110-000 4110-001 7170-200 3540-000 4110-000 4110-001 3300-000 3300-100 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 3300-100 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 0340-000 7110-300 0340-000 3300-000 3300-100 0340-000 4110-000 4110-001 5910-000 1760-000 5161-000 5510-000 3300-000

© BT Prime-Mover, Inc.

11 3 4 3 8 5 19 19 4 11 16 15 7 13 18 8 5 2 16 13 9 4 13 12 15 15 6 6 3 3 18 19 20 21 17 12 14 8 6 10 11 10 9 11 8 7 6 1 3 5 13 14 15 15 21 19 17 K 2 16 8 3 2 3 12 6 14 13 30 1 6 6 12 15 26 1 * 2 1 18

August 08, 2001


CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301920-000 301921-012 301922-014 301922-014 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-025 301922-100 301944-000 301944-000 301945-006 301945-006 301946-000 301946-001 301949-000 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301954-025 301954-025 301954-025 301954-025 301954-025 301954-035 301954-060 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-016 301960-020 301960-020

Spring Screw, flat head Screw, flat head Screw, flat head Screw, flat socket head Screw Screw Screw, flat head locking Screw, flat head Screw, flat head Screw, flat socket head Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head Yoke assembly Yoke assembly Retainer Retainer Seal, large felt Seal, small felt Bearing, handle Bearing, handle Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, cap Screw, socket head Screw, socket head Screw, socket lock Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, Cap Screw, locking Screw, locking Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut

3300-100 4111-000 0640-000 0640-100 0340-000 4110-000 4110-001 4111-000 5390-000 5390-001 0300-000 4110-000 4110-001 4110-001 4111-000 3300-000 3300-100 3300-000 3300-100 4180-000 4180-000 3300-000 3300-100 5510-000 0340-100 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 9370-000 3300-000 3300-100 5430-000 5430-100 9370-001 5190-000 3300-000 3300-100 3550-000 4110-000 4110-001 4111-000 3300-000 3300-100 0340-000 4180-000 3540-000 7110-000 7110-001 7110-100 9500-000 0370-000 9390-000 7110-300 7110-000 7110-001 7110-100 3540-000 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 0370-000 3540-000 7110-000

301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302092-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302363-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302792-000 302792-000 303009-000 303009-000 303009-025 303305-000 303305-000 30354-09 30354-10 30354-11 303570-000 303624-000 303716-020 303716-020 303781-000 303782-000 303872-000 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000

Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Harness, head Yoke, caster Plate, latch Bracket, harness Bumper, door Clamp, cable Keys, set of 2 Washer, finishing Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Bumper Kit, lead assembly Screw, flat head socket Nut Brush and terminal Mechanism, brush Insulator Stator complete Washer, finishing Pin, groove Pin, groove Screw, button head Washer, brass flat Washer, brass flat Screw, socket head Screw, socket head Screw, socket head Tube, flash (strobe light) Tube, flash (strobe light) Hose Hose Hose Motor assembly Tire, Crowned Urethane Nut, jam Nut, jam Counterweight Counterweight Reservoir Stator complete Shield, end Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder

7110-001 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 5390-001 3560-000 0340-000 4180-000 0340-000 4111-000 5310-000 4110-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 1760-100 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-300 5430-000 5430-100 3300-000 3300-100 2550-000 9370-000 9370-001 6125-400 6125-400 6125-400 1760-000 3530-000 7110-100 7110-300 0370-000 0370-000 6110-000 1760-000 1760-000 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6610-100 6620-300 6620-300 6620-300 6620-300 6620-300

August 08, 2001

Return

18 1 18 20 4 26 15 9 4 4 4 21K 22K 8K 16 4 4 14 14 11 13 8 8 15 4 * * * 6 7 6 7 2 2 2 5 7 7 5 5 9 2 17 17 6 4 4 11 5 5 6 7 8 14 19 10 2 6 1 31 15 20 13 14 3 3 3 5 7 7 1 8 5 5 5 5 15 9 13 17

© BT Prime-Mover, Inc.

22 18 7 1 6 1 1 1 4 10 6 2 4 * 22K 23K 9K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 3 8K 12 5 7 9 13 9K 12 10 8 7 7 10 10 6 * * 4 4 4 * 2 16 16 1 1 5 13 19 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9

259


CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304553-000 304574-000 304583-000 304597-000 304597-000 304610-000 304633-000 304633-000 304634-000 304634-000 304638-003 304638-003 304647-000 304648-000 304648-000 304650-000 304653-000 304654-000 304654-000 304655-000 304659-000 304707-000 304707-000 304712-000 304726-000 304726-000 304726-010 304726-010 304727-000 304727-000 304730-000 304730-000 304731-022 304731-022 304735-000 304735-000 304736-000 304736-000 304737-000 304737-000 304747-000 304748-000 304749-000 304775-000 304783-000 304784-000 304784-001 304788-000 304788-000 304794-000 304794-000 304795-000 304795-000 304797-000

Rod, cylinder Rod, cylinder Piston Piston Shaft Head, sheave Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Switch, toggle Contactor, 300 Amp line ìEî Contactor, line ìEEî Bar, torsion Base, spring Nut, slotted Bearing, thrust Shim Nut Nut Anchor, chain Anchor, chain Frame, lift Head, sheave Counterweight Latch Caster assembly Decal, NO RIDING Decal, NO RIDING Shaft Bracket Bracket Bracket Bracket Fitting, adapter Fitting, adapter Counterweight Shaft Shaft Tube Tube Tube, lift/lower Tube Handle Support Pin, base Pin, base Pivot Tilt Cylinder Assembly Tilt Cylinder Assembly Kit, seal Kit, seal Eye, rod Eye, rod Tube Tube Nut, jam Nut, jam Bearing Bearing Piston Piston Rod, cylinder Rod, cylinder Hub Wheel, load Retainer Harness Door, battery Door, battery Door, battery Pin, rod end Pin, rod end Coil Coil Valve, BI-Directional Valve, BI-Directional Coil

6620-300 6620-300 6610-100 6620-300 7170-200 7170-200 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 5310-000 5192-100 5192-200 3540-000 3540-000 3560-000 3560-000 7170-200 7110-100 7110-300 7110-100 7110-300 7420-300 7170-000 0370-000 0340-000 3560-000 0850-000 0850-001 9100-300 0640-000 0640-100 0640-000 0640-100 6125-100 6125-101 0370-000 0640-000 0640-100 0640-000 0640-100 0640-000 0640-100 0640-100 0300-000 6660-000 7320-000 7105-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 3550-000 3550-000 3550-000 5390-000 0390-200 0390-000 0390-000 6660-000 7320-000 6220-000 6220-001 6220-000 6220-001 6220-000

304797-000 304853-000 304853-000 304855-000 304855-000 304860-000 304920-00 304921-000 304959-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305024-000 305024-000 305042-000 305042-001 305042-002 305065-110 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305106-000 305106-001 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305141-035 305141-050 305148-000 305148-000 305148-000 305149-000 305211-000 305211-001 305211-002 305268-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305396-000 305396-000 305396-001 305396-001 305396-002 305396-002 305401-000 305401-000 305401-001 305401-001 305401-002

Coil Bearing Bearing Spacer Spacer Bearing Piston Spring Manual, CSX/WSX/WRX SERVICE Manual, CSX/WSX/WRX SERVICE Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid Control Valve Assembly Decal, CSX Decal, CSX Frame, battery roller Frame, battery roller Frame, battery roller Screw, cap Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Bearing Counterweight Counterweight Valve, check Valve, N.C. Kit, Seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Anchor, chain Backrest Backrest Backrest Screw, socket head Screw, socket head Screw, socket lock Sheave Sheave Sheave Wheel assembly, load Column, outer Column, outer Column, outer Panel, tilt Battery discharge indicator, BDI Column, Intermediate Column, Intermediate Column, Intermediate Column, inner Column, inner Column, inner Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner

6220-001 6610-000 6610-001 4110-000 4110-001 6610-200 6610-200 6610-200 0850-000 0850-001 7170-200 6100-000 6100-001 0300-000 6110-000 6110-000 6170-000 0850-000 0850-001 0390-200 0390-000 0390-100 0370-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 0370-000 0370-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 0370-000 7105-000 9100-100 9100-300 9100-300 3550-000 7110-300 7110-300 7110-300 0340-000 5230-000 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000

260

Return

9 9 8 8 8 7 4 3 4 3 4 3 1 1 1 9 12 8 2 3 17 15 3 1 2 6 1 3 * 2 2 9 17 19 6 6 1 1 5 7 7 3 3 19 21 10 9 2 2 2 3 3 K K 14 14 6 6 15 15 19 19 9 9 16 16 4 3 5 6 4 4 1 5 5 3 5 2 2 1

© BT Prime-Mover, Inc.

1 6 6 17 18 14 2 3 * * 2 * * 13 4 6 * 11 11 1 5 1 2 * * * 3 3 3 10 10 10 13 4 4 1 3 * 6 * 4 7 8 9 10 5 2 5 1 1 1 6 3 5 2 8 15 2 20 20 20 15 2 17 17 17 9 9 9 1 1 1 1 1 1 9 9 9 9 9

August 08, 2001


CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

305401-002 305411-000 305411-001 305411-002 305412-000 305412-001 305412-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305415-000 305423-000 305423-001 305423-002 305430-000 305430-001 305430-002 305437-000 305437-001 305437-002 305438-000 305438-001 305438-002 305441-000 305441-001 305441-002 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 305445-000 305469-000 305469-001 305469-002 305473-000 305473-001 305473-002 305477-000 305493-000 305507-000 305507-000 305522-000 305535-000 30554-00 30554-00 30555-00 30556-00 305564-000 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305755-000 305755-010 305786-000 305858-000 305858-000 305858-001 305861-000 305862-000 305862-000 305878-000 305878-001 305879-000 305880-000 305881-000 305919-000 305935-000 305937-000 305938-000 305946-000 305955-000 305955-000

Column, Inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Frame, lift Column, Outer Column, Outer Column, Outer Column, Inner Column, Inner Column, Inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Frame, lift Column, Outer Column, Outer Column, Outer Column, Inner Column, Inner Column, Inner Frame, lift Switch, disconnect Decal, NO STEP Decal, NO STEP Bracket Sheave Pin, chain Pin, chain Retainer Pin Pin, brake pivot Pin, brake pivot Line, hydraulic Cushion Cushion Pin Handle Compensator cylinder assembly Kit, compensator seal Spring Knob Knob, lift/lower Knob, auxiliary Switch Boot Boot Controller, 200 AMP system Controller, 300 AMP system Drive motor assembly Motor assembly, drive Harness, handle stem Plug, hole Harness, main Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING Decal, WARNING

7110-001 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 7420-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 7420-200 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7420-100 5310-000 0850-000 0850-001 7110-300 9100-300 7110-100 7110-300 6620-200 6620-200 4110-000 4110-001 9100-300 0300-000 0300-000 7420-100 6110-000 6120-100 6120-100 3540-000 0640-000 0640-100 0640-100 0640-100 0640-000 0640-100 5460-000 5460-100 1760-001 1760-100 5390-000 0640-000 5390-000 6160-000 6160-100 7110-100 0850-000 0850-001

305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 305971-000 305972-000 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305974-004 305974-004 305975-000 305975-000 305975-001 305975-001 305976-000 305976-000 305976-000 305976-001 305976-001 305976-001 305979-000 305979-000 305979-001 305979-001 305979-002 305979-002 305979-003 305979-003 305979-004 305979-004 305981-000 305982-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000

Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Box Lid Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, POSITIVE Cable Cable Cable, NEGATIVE Cable Cable Light, Amber flashing Light, Amber flashing Light, Red flashing Light, Red flashing Light, Amber strobe Light, Amber strobe Light, Red strobe Light, Red strobe Light, Blue flashing Light, Blue flashing Kit, ìEEî cover band Kit, ìEEî cover band Band, cover Rod, push Reverser assembly (3 Wire) Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Bracket, slotted Bracket, tab Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch

5430-000 5430-000 5430-000 5430-000 5430-100 5430-100 0340-100 0340-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5190-000 5430-000 5430-100 5190-000 5430-000 5430-100 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 1760-001 1760-100 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000

August 08, 2001

Return

9 * * * 13 13 13 9 9 9 9 9 9 3 11 11 11 5 5 5 * * * 8 8 8 * * * 9 9 9 10 10 10 3 19 19 19 6 6 6 2 5 10 10 18 1 7 4 11 12 15 26 14 11 10 4 8 19 K 10 5 5 8 9 4 4 1 1 * 1 5 8 7 1 1 9 1 1

© BT Prime-Mover, Inc.

10 8 9 9 9 8 1 2 14 14 16 16 15 15 13 13 8 8 3 3 11 11 4 2 2 3 1 1 2 5 2 5 2 5 2 5 2 5 * K 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12 9 10 3 4 3 4 12 12 10 10 14 14 11 11 13

261


CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

306097-000 306120-000 306120-000 30612-01 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306186-000 306186-000 306191-010 306192-001 306215-001 306215-001 306216-001 306216-001 306239-000 306241-000 306259-000 306259-000 306341-002 306341-004 306342-004 306345-000 306345-000 306350-001 306366-000 306366-000 306366-000 306366-000 306367-000 306367-000 306368-000 306368-000 306368-000 306368-000 306369-000 306369-000 306374-001 306374-001 306396-000 306415-000 306416-000 306418-000 306418-000 306418-000

Switch Ball Ball Spring O ring O ring Seat, valve Seat, valve Screw, adjustment Screw, adjustment Gasket Gasket Retainer, ball Retainer, ball Spring Spring Spring, load check Spring, load check Spacer Spacer Spring Spring Plug assembly Plug assembly Poppet Poppet Cap, end Cap, end Washer Washer Spool, ìTî Spool, ìTî Nut, jam Nut, jam Cap, relief Cap, relief Plug Plug Lockwasher and screw Lockwasher and screw Detent, spool Detent, spool Fitting, socket wire Fitting, Socket wire Harness assembly Harness, Tilt & Sideshifter Connector, plug Connector, plug Receptacle, socket Receptacle, socket Door Strap, static Bracket Bracket Knob, auxiliary Knob, auxiliary Knob, auxiliary Panel Panel Counterweight Lens, Amber Lens, Amber Lens, Amber Lens, Amber Lens, Blue Lens, Blue Lens, Red Lens, Red Lens, Red Lens, Red Flashing, bulb Flashing, bulb Orifice Orifice Device, pallet centering Kit, handset Cable, handset Decal, Auxiliary Decal, Raise/Lower Decal, Auxiliary

262

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FIG.# Item# 5510-000 6160-000 6160-100 6620-200 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 9370-000 9370-001 5590-000 5590-000 5390-000 5390-001 5390-000 5390-001 0340-000 5181-000 9100-100 9100-300 0640-100 0640-100 0640-100 5460-000 5460-100 0370-000 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 9370-000 9370-000 9370-001 9370-001 9370-000 9370-001 6125-000 6125-001 9390-000 10010-000 10010-000 0850-000 0850-000 0850-001

14 2 2 13 5 3 7 4 8 5 9 6 10 7 11 8 12 9 13 10 14 11 15 12 16 13 18 14 21 17 22 18 17 20 6 21 4 22 3 23 19 15 * 7 3 1 10 10 11 11 7 3 8 18 8 8 8 3 3 10 * * 5 5 * 5 * * 5 5 * * 3 3 2 1 2 3 9 3

Part#

Description

FIG.# Item#

306418-000 306418-001 306418-001 306419-002 306419-002 306419-004 306419-004 306420-004 306420-004 306467-000 306504-000 306513-001 306513-002 306595-000 306596-000 306597-000 306598-000 306611-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306670-000 306671-000 306672-001 306672-001 306672-002 306672-002 306672-003 306672-003 306837-000 306858-000 306898-000 307050-000 307050-000 307050-000 307050-000 307069-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307151-000 307193-000 307444-000 307500-000 307500-000 307566-000 307589-000 307601-000 307601-001 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307915-000 307969-000 307969-001 308014-000 308014-001 308014-002 308015-000 308015-001

Decal, Raise/Lower Decal, Tilt Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Detent, spool Bar, bus Valve, flow limiting Valve, flow limiting Door, battery Hook tool Hook tool Hook tool Manifold assembly Seal Endhead, drive Armature Kit, field coil Brush Endhead, commutator Bolt Pump assembly Hose Hose Hose Hose Hose Hose Tube Panel, kick Anchor, hose Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Bracket Hose Hose Hose Hose Hose Hose Hose Hose Hose Bracket Harness, handle stem Bushing Decal, WARNING Decal, WARNING Harness Harness, main Breaker, 150 AMP Breaker, 105 AMP Seal Endhead, drive Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Panel Sideshifter Assembly Sideshifter Assembly Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder

0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6160-100 5430-100 6125-400 6125-400 0390-100 0370-000 0370-000 0370-000 6220-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 6100-001 6100-001 6120-100 9100-001 6120-100 9100-001 6120-100 9100-001 6125-400 0340-000 9100-300 6125-000 6125-001 6125-200 6125-201 9370-001 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 9370-001 5390-001 0641-000 0850-000 0850-001 5390-001 5390-001 5911-000 5911-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0340-000 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001

© BT Prime-Mover, Inc.

9 3 3 3 3 3 3 3 3 16 10 8 7 4 * * * * 16 15 11 2 4 9 16 17 13 1 13 1 13 1 5 5 6 2 2 2 2 8 16 16 16 13 13 13 1 1 1 12 5 5 4 4 6 7 1 1 1 2 3 11 4 5 6 7 8 9 10 12 13 1 5 * * * * * 13 13

August 08, 2001


CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

308015-002 308018-000 308217-000 308217-001 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308290-000 308291-000 308292-000 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000 308328-000 308439-000 308439-000 308518-000 308531-000 308531-000 309733-000 309733-000 310959-008 311115-000 311381-000 311381-022 311381-032 311381-033 311381-033 311381-034 311381-034 311416-000 311418-000 311418-000 311418-000 311419-000 41949-00 41949-01 49267-00 49267-00 49267-00 49274-10 49283-00 49358-03 49506-03 49516-34 49516-46 49516-49 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21

Tube cylinder Bracket, mounting Manifold assembly Manifold assembly Screw Bracket Support Pad, upper Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Piston Piston Bushing Ring, cylinder cap Cap, left cylinder Rod Rod Cylinder Cylinder Washer Screw Restrictor, flow Kit, seal Valve, 4 way spool Kit, pin Kit, pin Kit, forward and rearward switch Manual, CXS MASTER PARTS Manual, CXS MASTER PARTS Decal, WARNING Decal, WARNING Nut Kit, knob Hose Hose Hose Hose Hose Hose Hose Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Sideshifter Assembly Sideshifter Assembly Pin with cotter pins Pin with cotter pins Pin with cotter pins Plug Alarm, travel Hose Heater Hose Hose Hose assembly Hose, spool valve to tank Hose, mast raise/lower Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose Hose Hose Hose Hose Hose Hose

6610-001 7110-001 6220-001 6220-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 6220-001 4110-000 4110-001 5510-000 0850-000 0850-001 0850-000 0850-001 9100-002 7410-001 9100-002 9100-002 9100-002 9100-100 9100-300 9100-100 9100-300 6610-300 6610-100 6620-200 6620-300 6610-001 7210-000 7210-000 7110-000 7110-001 7170-000 6610-300 9370-000 9100-000 9660-000 6125-400 6125-400 6125-500 6120-000 6120-000 6120-100 6120-100 6120-000 6120-100 6125-100 6125-101 6125-200 6125-201 6125-300 6125-400 6125-500 6125-000 6125-001

49517-21 49517-21 49517-21 49517-21 49517-25 49517-25 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32 49517-32 49517-32 49548-00 49548-00 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49607-00 49615-02 49616-01 49616-01 49616-01 49616-01 49616-01 49616-01 49616-02 49623-00 49623-00 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-00 49643-12 49643-13 49643-22 49643-32 49649-02 49649-02 49652-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49653-08 49653-08 49654-01 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-08

Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Screw Screw Screw Screw Screw Fitting, diagnostic Diode Diode Plug, diode Tee Fitting, tee Fitting, tee Tee Tee Fitting, Tee Tee Tee Elbow, 90½ Elbow, 90½ Nut Nut Nut Nut Fitting, bulkhead Fitting, bulkhead Fitting, 90½ bulkhead Elbow, 90½ bulkhead Fitting, 90× bulkhead Cap, fitting Cap, fitting Hose assembly Hose assembly Hose assembly Hose Hose Hose Hose Hose Fitting, reducer Fitting, reducer Tee Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90Þ Elbow, 90½ Elbow, 90½ Elbow, 90× Elbow, 45× Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Adapter, straight Adaptor Adapter Adapter Adaptor

6125-200 6125-201 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-500 6125-500 6125-300 6125-300 6125-200 6125-201 6125-300 6125-400 6125-500 6610-100 6610-200 6610-300 6620-200 6620-300 6110-000 5390-000 5390-001 9370-000 6125-400 6120-000 6120-100 6125-200 6125-201 6125-300 6125-500 6125-400 9100-100 9100-300 9100-100 9100-300 9100-300 6125-500 9100-100 9100-300 9100-100 9100-300 6125-500 9100-100 9100-300 6125-500 6125-500 6125-500 9100-001 9100-000 9100-000 9100-001 9100-001 6125-400 6125-400 6125-500 6120-000 6120-000 6120-000 6120-100 6120-100 6120-100 6120-100 7210-000 9100-000 9100-001 9100-002 6120-100 6120-000 6120-100 6120-000 6120-100 6125-500 6120-100 9100-001 9100-002 9100-100 9100-300

August 08, 2001

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13 23 * * 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 20 21 22 25 25 26 26 27 28 29 K 4 K K 4 * * 5 5 3 K 6 11 5 12 22 7 19 K K K K K * * 13 18 9 7 6 1 4 12 11 4 3 4 3 4 10 10 4 4 4 4 8 13 13 10 10

© BT Prime-Mover, Inc.

11 11 21 21 4 4 3 3 11 12 7 3 4 4 8 13 13 2 7 1 9 2 9 8 8 * 9 9 9 6 6 4 14 16 10 21 4 5 25 8 3 4 6 24 3 13 23 2 2 2 5 6 5 10 7 10 14 15 7 8 11 7 8 11 14 4 2 2 9 17 6 6 2 2 20 12 3 4 11 20

263


CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

49656-11 49656-11 49656-12 49656-12 49656-12 49656-12 49656-12 49656-12 49670-00 49709-10 49771-00 49771-00 49771-02 49771-02 49771-09 49818-00 49818-00 49825-01 49831-00 49854-01 49854-03 49854-04 49854-08 49910-01 49910-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-15 50000-17 50000-17 50000-17 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00220-00 52-00224-00 52-00224-00 52-00237-00 52-00237-00 52-00247-00 52-00247-00 52-00257-00 52-00257-00 52-00260-00 52-00260-00 52-00276-00 52-00276-00 52-00279-00 52-00279-00 52-05103-00 52-05103-00 52-07907-00 52-07907-00 52-07933-00 52-07933-00 52-07962-00

Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, female receptacle wire Fitting, male tab wire Fitting, 90× wire Fitting, male tab wire Pin, chain Pin, chain Channel Thermostat Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Bearing, ball Bearing Race, inner Race Bearing, roller Bearing, roller Lockwasher Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK Paint, BT BLACK Spray, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Paint, SAFETY YELLOW Paint, SAFETY ORANGE Paint, SAFETY ORANGE Spray, BT RED Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spray, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BT RED Paint, BT RED Sleeve Sleeve Cable Cable Wire Wire Chain, lift

264

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FIG.# Item# 6125-100 6125-101 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 10020-000 4180-000 9370-000 9370-001 5310-000 9370-000 9660-000 7110-200 7170-100 6125-400 9660-000 5190-000 5190-000 5190-000 5190-000 3560-000 3550-000 7110-300 7170-200 7110-300 7170-200 9100-300 0370-000 9500-000 0300-000 0370-000 5181-000 7110-000 7110-001 7110-100 7110-300 7110-300 9100-300 5181-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5430-000 5430-100 9370-000 9370-001 5390-000 5390-001 7170-000

Part#

Description

FIG.# Item#

3 3 8 8 9 9 5 20 5 5 * 1 * * 3 10 8 3 1 1 1 1 1 12 1 24 4 23 5 2 7 3 8 8 2 16 21 14 25 26 3 1 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 12 12 * 4 12 12 11

© BT Prime-Mover, Inc.

August 08, 2001


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Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600

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Front Cover

®

Master Quality Parts Book CSX10/20/30/40 Electric Counter Balanced Stacker Truck Effective Serial Number CSX__25268000 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 308531-000

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Date: January 15, 2002


Prime-Mover is a trademark of BT Prime-Mover Inc., © 2002 BT Prime-Mover Inc., Muscatine, Iowa. All Rights Reserved.

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Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a description of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for any parts returned without authorization.

CSX 30 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000lb) Model (CSX)

August 06, 2001

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BT Prime-Mover, Inc.

1


General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA

Not Available

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A. Right Side B. Rear C. Left Side D. Forward

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

89/180 95/198 108/226 111/240 119/258

August 06, 2001


Art for index Quality Parts

6120

0841

6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

A

B

C

Battery Wt. Min. (Lbs.)

0

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B

A

Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6170

1750 6100

5190

6110

0640 0370

0370

4111 4110 4180

5181 0340

3540 0390 0300

3550

3300 3360

1760

2550 3560

3530

August 11, 1999

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BT Prime-Mover, Inc.

3


Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110

1

1 8

7170 9390

5610 6220 9500 5192

7410

5460 7210 7420

9100

5390 5430

10010

10020 4

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BT Prime-Mover, Inc.

August 11, 1999


Quality Parts

Index

0000 Chassis 0300-000 Frame / Chassis ............................................................................................................ 11 0340-000 Inspection covers (Shields & guards) ............................................................................ 13 0340-001 Inspection covers (Shields & guards) ............................................................................ 15 0340-100 Inspection covers (“EE” electrical box) .......................................................................... 17 0370-000 Counter balance weight................................................................................................. 19 0390-000 Battery compartment parts (7 inch [178 mm] battery) ................................................... 21 0390-100 Battery compartment parts (9 inch [229 mm] battery) ................................................... 23 0390-200 Battery compartment parts (13.3 inch [338 mm] battery) .............................................. 25 0640-000 Drivers controls (One spool valve handle)..................................................................... 27 0640-100 Drivers controls (Two spool valve handle)..................................................................... 29 0641-000 Drivers controls (Speed and direction) .......................................................................... 31 0820-000 CSX-10 Finger / toe guards ........................................................................................... 33 0841-000 Driver protection (Reverser) .......................................................................................... 35 0850-000 Signs, warnings Serial Number 25268000 - 31136000 ................................................. 37 0850-001 Signs, warnings Serial Number 31136001 - UP ............................................................ 39

1000 Motors 1750-000 Pump motor ................................................................................................................... 43 1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000 ............................ 45 1760-001 200 AMP system drive motor Serial Number 27108001 - UP ....................................... 47 1760-100 300 AMP system drive motor ........................................................................................ 49

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit............................................................................................. 53

3000 Brake / Wheel System 3300-000 200 Amp system parking brake system......................................................................... 57 3300-100 300 Amp system parking brake system......................................................................... 59 3360-000 Brake drum/disc assembly ............................................................................................ 61 3530-000 Drive wheel.................................................................................................................... 63 3540-000 Support / swivel wheel................................................................................................... 65 3550-000 Load wheels .................................................................................................................. 67 3560-000 Caster assembly............................................................................................................ 69

4000 Steering System 4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27324000 ........................ 73 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324001 - UP ................................... 75 4111-000 Steering arm / wheel (Head).......................................................................................... 77 4180-000 Steering / radial bearing ................................................................................................ 79

July 25, 2001

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© BT Prime-Mover Inc.

5


Quality Parts

5000 Electrical System 5161-000 Horn ............................................................................................................................... 83 5181-000 Static strap..................................................................................................................... 85 5190-000 Battery connector .......................................................................................................... 87 5192-000 200 Amp system line contactor ..................................................................................... 89 5192-100 300 Amp system line contactor ..................................................................................... 91 5192-200 200/300 Amp system “EE” line contactor ...................................................................... 93 5230-000 Voltage / battery indicator .............................................................................................. 95 5290-000 Hourmeter / speedometer.............................................................................................. 97 5310-000 Start / stop switch .......................................................................................................... 99 5330-000 Speed controls............................................................................................................. 101 5390-000 Control cables / harnesses (Replaced by 5390-001) .................................................. 103 5390-001 Control cables / harnesses .......................................................................................... 105 5430-000 200 Amp system motor power cables ......................................................................... 107 5430-100 300 Amp system motor power cables ......................................................................... 109 5460-000 200 Amp system transistor panel ................................................................................ 111 5460-100 300 Amp system transistor panel ................................................................................ 113 5510-000 Micro switches ............................................................................................................. 115 5590-000 Control cables, harness ............................................................................................... 117 5610-000 Pump contactor ........................................................................................................... 119 5910-000 Control circuit breaker ................................................................................................. 121 5911-000 Power circuit breaker ................................................................................................... 123

6

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© BT Prime-Mover Inc.

July 25, 2001


Quality Parts

6000 Hydraulic System 6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005) ..................................................... 127 6100-001 CSX40 Hydraulic pump (Model # DM-1006) ............................................................... 129 6110-000 Hydraulic tank.............................................................................................................. 131 6120-000 One spool valve hydraulic lines ................................................................................... 133 6120-100 Two spool valve hydraulic lines ................................................................................... 135 6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 .......................... 137 6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ..................................... 139 6125-100 Two stage mast lines Serial Number 25268000 - 28163000....................................... 141 6125-101 Two stage mast lines Serial Number 28163001 - UP.................................................. 143 6125-200 Two stage mast lines Serial Number 25268000 -28163000........................................ 145 6125-201 Two stage mast lines Serial Number 28163001 - UP.................................................. 147 6125-300 Two stage mast lines ................................................................................................... 149 6125-400 Two stage full freelift lines ........................................................................................... 151 6125-500 Three stage mast lines ................................................................................................ 153 6160-000 Control valve (One spool control valve) (Replaced by 6160-001) ............................... 155 6160-002 Control valve (One spool control valve)....................................................................... 157 6160-100 Control valve (Two spool control valve) (Replaced by 6160-101) ............................... 159 6160-101 Control valve (Two spool control valve)....................................................................... 161 6170-000 Pressure / flow control valve........................................................................................ 163 6220-000 Control valve (Manifold assembly) .............................................................................. 165 6220-001 Control valve (Manifold assembly) .............................................................................. 167 6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000.............................. 169 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ........................................ 171 6610-100 Two stage mast lift cylinder ......................................................................................... 173 6610-200 Two stage full freelift staging cylinder.......................................................................... 175 6610-300 Three stage mast staging cylinder............................................................................... 177 6620-200 Two stage full freelift, freelift cylinder .......................................................................... 179 6620-300 Three stage mast freelift cylinder ................................................................................ 181 6660-000 Tilt cylinder .................................................................................................................. 183

July 25, 2001

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© BT Prime-Mover Inc.

7


Quality Parts

7000 Operating Function - Lifting Device 7105-000 Mast pivot .................................................................................................................... 187 7110-000 Two stage mast Serial Number 25268000 - 28163000 ............................................... 189 7110-001 Two stage mast Serial Number 28163001 - UP .......................................................... 191 7110-100 Two stage mast ........................................................................................................... 193 7110-200 Two stage full freelift mast........................................................................................... 195 7110-300 Three stage mast......................................................................................................... 197 7170-000 Two stage mast lifting gear.......................................................................................... 199 7170-100 Two stage full freelift mast lifting gear ......................................................................... 201 7170-200 Two / three stage mast lifting gear .............................................................................. 203 7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ....................................... 205 7210-001 Sideshifter assembly Serial Number 28077002 - 29350000 ....................................... 207 7210-002 Sideshifter assembly Serial Number 29350001 - UP .................................................. 209 7320-000 Tilt cylinder (Replaced by 6660-000) ........................................................................... 211 7410-000 Fork assembly (Replaced by 7410-001)...................................................................... 213 7410-001 Fork assembly ............................................................................................................. 215 7420-000 Two stage mast fork carriage unit ............................................................................... 217 7420-100 Two stage mast fork carriage unit ............................................................................... 219 7420-200 Two stage full freelift mast fork carriage unit ............................................................... 221 7420-300 Three stage mast fork carriage unit ............................................................................. 223

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9100-000 Attachments (Supply line to mast) (Replaced by 9100-001) ....................................... 229 9100-001 Attachments (Supply line to mast) (Replaced by 9100-002) ....................................... 231 9100-002 Attachments (Supply line to mast) ............................................................................... 233 9100-100 Attachments (Two stage mast lines) ........................................................................... 235 9100-300 Attachments (Three stage mast lines) ......................................................................... 237 9370-000 Warning lights / alarm (Replaced by 9370-001) .......................................................... 239 9370-001 Warning lights / alarm .................................................................................................. 241 9390-000 Positioning equipment ................................................................................................. 243 9500-000 Load backrest .............................................................................................................. 245 9660-000 Electrical heater ........................................................................................................... 247

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................. 251 10020-000 Special tools and lubrications .................................................................................... 253

11000 Alphabetical/Numerical Index Alphabetical Index ....................................................................................................................... 257 Numerical Index........................................................................................................................... 267

8

Return

© BT Prime-Mover Inc.

July 25, 2001


Quality Parts

0000 Chassis 0000 Chassis

Return

© BT Prime-Mover Inc.


Quality Parts

0300-000 0300-000

3

4 5

1 2

13

6 11

12

10

9 8 7

10

Return

BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 24, 1998

Return

# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket head (Torque 147 ft/lb [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Section 6110) Clamp

BT Prime-Mover, Inc.

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

11


Quality Parts

0340-000

NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01

0340-000

2

1

15

13

14

12 11

10

8

9

7

6

3

4

5

12

Return

BT Prime-Mover, Inc.

January 07, 2002


Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART # 301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

NO Se L e on fig g ur er e Av 03 a 40 ila -0 ble 01

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

# FOR ASSY.

January 07, 2002

Return

BT Prime-Mover, Inc.

CSX10

13


Quality Parts

0340-001 0340-001

2

1

15 13 14 12 11 10 8 9 7

6

3

4

5

14

Return

BT Prime-Mover, Inc.

January 07, 2002


Quality Parts

0340-001

0340-001 Inspection covers (Shields & guards) ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 311928-000 311889-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

January 07, 2002

Return

# FOR ASSY.

NAME Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

BT Prime-Mover, Inc.

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

15


Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

7

16

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

17


Quality Parts

0370-000 0370-000

1 2

10 3

7

5 11

4 7

9

18

Return

8

6

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART # 1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305065-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

July 06, 2001

Return

# FOR ASSY.

NAME Counterweight, CSX20(441 lb.) [200 kg] Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lb.) [670 kg] Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lb.) [869 kg] Hook tool, counterweightCSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lb.) [94 kg] Counterweight, CSX30/40 (331 lb.) [150 kg] Counterweight (90 lb.) [41 kg] Screw, cap Washer, flat Washer, flat Nut Counterweight, CSX10 (80 lb.) [36 kg] Screw, cap

BT Prime-Mover, Inc.

1 1 1 1 1 1 2 2 1 1 1 2 2 2 2 1 2

UNITS 441 lb. 1477 lb. 1915 lb.

207 lb. 331 lb. 90 lb.

80 lb.

19


Quality Parts

0390-000 0390-000

1

2

3

6

4

5

20

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

0390-000

0390-000 Battery compartment parts (7 inch [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

October 1996

Return

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 1 1 4

21


Quality Parts

0390-100 0390-100

3 2 4 1

5

22

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

0390-100

0390-100 Battery compartment parts (9 inch [229 mm] battery) ITEM # PART # 1 2 3 4 5

305042-002 25204-13 25189-02 306595-000 25203-12

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

23


Quality Parts

0390-200 0390-200

3 2

4

1

24

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 inch [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

25


Quality Parts

0640-000 0640-000

5

4

2 3 8 16

1

2

18 19

6 15

9

17 10

7

14 11 13

26

Return

12

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

11073-24 11695-06 304650-000 305862-000 305858-000 304634-000 304648-000 305919-000 301652-030 301652-025 ------------------------------------------------------------------------20055 14813-00 304633-000 301922-014 304654-000

July 17, 1998

Return

# FOR ASSY.

NAME Pin, roll Bushing, flanged Tube Boot Knob Bracket Shaft Plug, hole Screw, cap Screw, cap Bushing (See Fig.# 5161-000) Horn (See Fig.# 5161-000) Screw (See Fig.# 5161-000) Valve assembly, one spool (See Fig.# 6160-000) Screw, cap Link Bracket Screw, flat head Tube, lift/lower

BT Prime-Mover, Inc.

UNITS

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

27


Quality Parts

0640-100 0640-100

5

8

4 9 2

18

1 19

3

2

20 21

6 11

12

14

17

4 13

15

7 10

16 1

11

28

Return

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

11073-24 11695-06 304653-000 305862-000 305858-000 304634-000 304648-000 305858-001 306341-002 306341-004 306342-004 305861-000 304655-000 301652-030 301652-025 ------------------------------------------------------------------------20055 14813-00 304633-000 301922-014 304654-000

July 06, 2001

Return

# FOR ASSY.

NAME

UNITS

Pin, roll 2 Bushing, flanged 2 Tube 1 Boot 2 Knob, lift/lower 1 Bracket 1 Shaft 1 Knob, auxiliary (Tilt) 1 Knob, auxiliary (Tilt & Sideshifter) 1 Knob, auxiliary (Tilt & 1 Aux. Function) 1 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 Switch As Req’d. Handle 1 Screw, cap 2 Screw, cap 1 Bushing (See Fig.# 5161-000) 1 Horn (See Fig.# 5161-000) 1 Screw (See Fig.# 5161-000) 1 Valve assembly, two spool (See Fig.# 6160-001) 1 Screw, cap 2 Link 2 Bracket 1 Screw, flat head 3 Tube 1

BT Prime-Mover, Inc.

29


Quality Parts

0641-000 0641-000

1 2

3

4 5 1

7

6

8

30

Return

BT Prime-Mover, Inc.

August 11, 1997


Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

UNITS

3 1 1 1 2 1 2 2

31


Quality Parts

0820-000 0820-000

1

2

4 3

32

Return

BT Prime-Mover, Inc.

October 25, 2001


Quality Parts

0820-000

0820-000 CSX-10 Finger / toe guards ITEM # PART # 1 2 2 2 3 4

306774-000 306067-004 306067-005 306067-006 302773-008 311362-000

October 25, 2001

Return

# FOR ASSY.

NAME Shield, upper Windshield, 71/104 inch [1803/2641 mm] Windshield, 83/128 inch [2108/3251 mm] Windshield, 95/154 inch [2413/3911 mm] Nut Grommet

BT Prime-Mover, Inc.

UNITS

1 1 1 1 10 10

33


Quality Parts

0841-000 0841-000

1

2

34

Return

BT Prime-Mover, Inc.

September 22, 1999


Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

BT Prime-Mover, Inc.

UNITS

1 2

35


Quality Parts

0850-000 0850-000

Effective Serial Number 25268000 - 31136000 4

NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01

2 KEEPHANDS CLEAR

1

5

3

12

Model

Serial Number

Cap. (Lbs.)

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Battery Wt. Min. (Lbs.)

DC Voltage

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Type

A

B

C

Max. 0Rear Tilt

C

Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B

A

Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA52761

11

6

10

9

7

13

8

36

Return

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0850-000

0850-000 Signs, warnings Serial Number 25268000 - 31136000 ITEM # PART #

NAME

UNITS

305955-000 Decal, WARNING 1 304597-000 Decal, NO RIDING 1 306418-000 Decal, Auxiliary 1 306418-001 Decal, Tilt 1 306419-002 Decal, Tilt/Sideshifter 1 306419-004 Decal, Tilt/Auxiliary 1 306420-004 Decal, Tilt/Sideshifter/Auxiliary 1 307500-000 Decal, WARNING 2 309733-000 Decal, WARNING 1 151847 Decal, Right BT LOGO 1 Right 151848 Decal, Left BT LOGO 1 Left 52-00279-00 Paint, BT RED As Req’d. 52-00257-00 Spray, BT RED As Req’d. 52-00221-00 Paint, BT BLACK As Req’d. 52-00224-00 Spray, BT BLACK As Req’d. 52-00237-00 Paint, SAFETY YELLOW As Req’d. 52-00260-00 Spray, SAFETY YELLOW As Req’d. 52-00247-00 Paint, SAFETY ORANGE As Req’d. 52-00276-00 Spray, SAFETY ORANGE As Req’d. 306418-000 Decal, Raise/Lower 1 305507-000 Decal, NO STEP 2 305024-000 Decal, CSX 1 NSS Plate, DATA 1 NSS Plate, UL 1 308531-000 Manual, CSX MASTER PARTS 1 304959-000 Manual, CSX/WSX/WRX SERVICE 1 ------------------- Manual, Operator’s (State Model & Serial number) 1 ------------------- Manual, Parts (State Model & Serial number) 1

NO Se L e on fig g ur er e Av 08 a 50 ila -0 ble 01

1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * *

# FOR ASSY.

August 08, 2001

Return

© BT Prime-Mover, Inc.

37


Quality Parts

0850-001 0850-001

Effective Serial Number 31136001 - UP 4

2 KEEP HANDS CLEAR

1

5 3

12

11

6 10

9 7

13 8

38

Return

BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * *

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Plate, UL Manual, CSX MASTER PARTS Manual, CSX/WSX/WRX SERVICE Manual, Operator’s Manual, Parts

1 1 1 1 1 1 1 2 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

305955-000 304597-000 306418-000 306418-001 306419-002 306419-004 306420-004 307500-000 309733-000 151847 151848 52-00279-00 52-00257-00 52-00221-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305024-000 NSS NSS 308531-000 304959-000 -------------------------------------

August 08, 2001

Return

BT Prime-Mover, Inc.

UNITS

39


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

1000 Motors 1000 Motors

Return

BT Prime-Mover, Inc.


Quality Parts

1750-000 1750-000

8

2

1

3

4 9

6

7

5

11

10

13 14

42

Return

12

BT Prime-Mover, Inc.

October 1996


Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

*

306010-000

Pump Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

43


Quality Parts

1760-000 1760-000

Serial Number 25268000 - 27108000

1 4

12

5

2 3

11 10

7

6

9 4 13

8 18

14 15 16 17 19

20

44

Return

© BT Prime-Mover, Inc.

September 1995


Quality Parts

1760-000

1760-000 200 AMP system drive motor Serial Number 25268000 - 27108000 ITEM # PART #

UNITS “E” “EE”

* *

301916-000 303570-000

Motor assembly, “E” drive 24 VOLT Motor assembly, “EE” drive 24 VOLT

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete “E” Stator complete “EE” Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end “E” Shield, end “EE” Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

September 1995

Return

NAME

# FOR ASSY.

© BT Prime-Mover, Inc.

“E” “EE”

“E” “EE”

45


Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

2

1

4 5

6

12 13

46

Return

11

10

3

8

7

9

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

1760-001

1760-001 200 AMP system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

*

305879-000

Drive motor assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushes per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

*

305981-000

Kit, “EE” cover band

1

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

47


Quality Parts

1760-100 1760-100

1

2 4

3

5 7

2 16

8

9 10

6

15 14

13

12 11

K

48

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

1760-100

1760-100 300 AMP system drive motor ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-000 306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 306640-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

K

305982-000

Kit, “EE” cover band

1

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

49


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.


Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

3

13

4

6 5 10

10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

52

Return

12

BT Prime-Mover, Inc.

7

8

11

16

9

6

July 25, 2001


Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

*

301633-007

Transmission assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

53


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.


Quality Parts

3300-000 3300-000

5 7

6

8

18

9 9

4 10

3

11

15 14 20

1

16 17 13 12

19 2

56

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

3300-000

3300-000 200 Amp system parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

July 25, 2001

Return

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Washer

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

57


Quality Parts

3300-100 3300-100

1

5 6

2

4 3 7

19 17 18

9

9

10

8

11

14

16 13 15

58

Return

12

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

3300-100

3300-100 300 Amp system parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 301798-000 301954-025 301920-000 301654-012

July 25, 2001

Return

# FOR ASSY. UNITS

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor assembly (See Fig.# 1760-100) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m])

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

59


Quality Parts

3360-000 3360-000

1

2 3

4

5

7

60

Return

6

BT Prime-Mover, Inc.

August 30, 2001


Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

August 30, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

61


Quality Parts

3530-000 3530-000

2

1

3

62

Return

BT Prime-Mover, Inc.

August 12, 1998


Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane (CSX10 only) Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane (CSX10 only) Wheel, drive

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

63


Quality Parts

3540-000 3540-000

1

14 13

12

8

11 4

6

2

10 3

9

8

4 6 7 5

64

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

------------------301652-025 ------------------301748-000 20616 11020-41 ------------------301955-030 304315-001 305786-000 301788-000 304316-001 301960-020 301958-110

July 25, 2001

Return

# FOR ASSY.

NAME Frame, carrier (State Model & Serial Number) Screw, cap Compensator cylinder assy (See Fig.# 6120-100) Pivot Screw, cap Bushing Caster assembly (See Fig.# 3560-000) Screw, Cap Bar, torsion Spring Retainer, spring Base, spring Nut Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2 1 2 2 4 2 11 1 1 1 1 1 1

65


Quality Parts

3550-000 3550-000

1

2 3

4

1 5 6

66

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

BT Prime-Mover, Inc.

UNITS

2 1 1 1 1 3

67


Quality Parts

3560-000 3560-000

1

2 3 16

4 15

6 5

14

6 7

8 9

11

10 12 13 12 11

68

Return

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

*

304583-000

Caster assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

69


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.


Quality Parts

4110-000 4110-000

NO Se L e on fig g ur er e Av 41 a 10 ila -0 bl 01 e

Serial Number 25268000 - 27324000

1

2

3

4

20

21

22 14 13

5

6

23

19

7

15

8

12

18

17

26

72

Return

25

24

16

11

July 24, 1998

10

9


Quality Parts

4110-000

4110-000 Steering arm / wheel (Tiler arm) Serial Number 25268000 - 27324000 ITEM # PART #

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Pin, handle pivot 302406-025 Screw, flat head socket 302528-000 Washer, finishing NSS Cap, tapered 301652-016 Screw, socket head 302572-000 Pin, groove 301753-000 Pivot, handle NSS Cap, straight 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold Storage) 301740-001 Screw, set 304855-000 Spacer 301765-000 Spring 11020-43 Bearing 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer, finishing 11160-11 Fitting, grease (Cold Storage) 14851-04 Nut, clip 15677-10 Clamp 301922-020 Screw 308439-000 Kit, pin (Contains Items Marked with “K”)

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1

UNITS

NO Se L e on fig g ur er e Av 41 a 10 ila -0 bl 01 e

1 2 3 4 5 6 7K 8K 9K 10K 11 12 13 14K 15 15 16 17 18 19 20 21K 22K 23 24 25 26 K

NAME

# FOR ASSY.

July 24, 1998

Return

Cold Storage

Cold Storage

73


Quality Parts

4110-001 4110-001

Effective Serial Number 27324001 - UP

1

2

3 4

21 22

23 5

24

6 20

25

7

26

18

16 15

74

Return

10

17

19

12 13

9 11

8

14

BT Prime-Mover, Inc.

August 03, 2001


Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K

Head assembly (See Fig.# 4111-000) Bumper Baffle Screw, socket head E clip Pin Cap Screw, flat head socket Washer Pin, groove Screw, socket head Pivet, handle Screw, set Bushing, flanged Screw Nut, clip Clamp Spacer Spring Bearing, flanged Stem, handle Screw, flat head socket Washer Pin, handle pivot Fitting, grease (Cold storage) Pin, brake pivot Pin, brake pivot (Cold storage) Kit, pin (Contains Items Marked With “K”)

------------------302290-000 301764-000 301954-025 13281-02 301762-000 NSS 301922-025 302096-008 302572-000 301652-016 301753-000 301740-001 11695-12 301922-020 14851-04 15677-10 304855-000 301765-000 11695-12 301766-000 301922-025 302096-008 NSS 11160-11 301885-000 305564-000 308439-000

August 03, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

75


Quality Parts

4111-000 4111-000

18

17 16

1 2 5 15 14 12

3

10

4

13 11

1 9 8 7

76

Return

6

BT Prime-Mover, Inc.

April 01, 2001


Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

NAME Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

BT Prime-Mover, Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

77


Quality Parts

4180-000 4180-000

1

13 2

12

11

3

10

4 5

9

6 7

8

78

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

----------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 -----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Section 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 25, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1

79


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.


Quality Parts

5161-000 5161-000

1

2

4

5

3

82

Return

BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

83


Quality Parts

5181-000 5181-000

2

4

2 1

3

84

Return

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY. UNITS

NAME Screw, cap Washer, flat Strap, static Nut

BT Prime-Mover, Inc.

1 2 1 1

85


Quality Parts

5190-000 5190-000

2

3

1

4

5

86

Return

BT Prime-Mover, Inc.

September 01, 1999


Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

September 01, 1999

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

87


Quality Parts

5192-000 5192-000

1

88

Return

BT Prime-Mover, Inc.

July 17, 1998


Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

89


Quality Parts

5192-100 5192-100

1

90

Return

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

BT Prime-Mover, Inc.

1 2

UNITS “E”

91


Quality Parts

5192-200 5192-200

1

92

Return

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

BT Prime-Mover, Inc.

2 1

UNITS “EE”

93


Quality Parts

5230-000 5230-000

0

1/2

1

1 8

20

2

1

24

28

5

32

VOLTS

DATCON

3

94

Return

4

BT Prime-Mover, Inc.

July 28, 1997


Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

95


Quality Parts

5290-000 5290-000

1

QUARTZ

HOURS

1 10

96

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

BT Prime-Mover, Inc.

UNITS

1

97


Quality Parts

5310-000 5310-000

2

3

4

1

5

98

Return

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5

302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 06, 2001

Return

# FOR ASSY.

NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

BT Prime-Mover, Inc.

1 1 1 2 1 1 2 1 1

UNITS

Sealed

99


Quality Parts

5330-000 5330-000

1 2

3

100

Return

BT Prime-Mover, Inc.

December 03, 1997


Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

101


Quality Parts

5390-000

NO Se L e on fig g ur er e Av 53 a 90 ila -0 ble 01

5390-000

8

9

1

8

12

7

11

4

10

3

2

5

6

102

Return

© BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5390-000

5390-000 Control cables / harnesses (Replaced by 5390-001) ITEM # PART # 302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

UNITS

NO Se L e on fig g ur er e Av 53 a 90 ila -0 ble 01

1 2 3 4 5 6 7 8 9 10 11 12

NAME

# FOR ASSY.

July 06, 2001

Return

© BT Prime-Mover, Inc.

103


Quality Parts

5390-001 5390-001

8

9

1

8

12 7

11

4

10

3

2

5 6

104

Return

BT Prime-Mover, Inc.

August 08, 1997


Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12

302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

NAME

# FOR ASSY.

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

BT Prime-Mover, Inc.

UNITS

105


Quality Parts

5430-000 5430-000

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

17

A2 F2

15

106

Return

BT Prime-Mover, Inc.

July 06, 2001


Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

305976-001 305976-000 305975-000 25094-04 ------------------301951-016 ------------------301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

July 06, 2001

Return

NAME

# FOR ASSY.

Cable Cable Cable Fuse, 300 AMP Breaker, 105 Amp (See Fig.# 5911-000) Screw, cap Breaker, control (See Fig.# 5910-000) Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 300 AMP 1 105 AMP 2 1 12 Amp 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

BT Prime-Mover, Inc.

UNITS

107


Quality Parts

5430-100 5430-100

1 2 3 9

7

6 4 5

11

8

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

A1

12 13 16

17

A2 F2

15

108

Return

BT Prime-Mover, Inc.

August 11, 1999


Quality Parts

5430-100

5430-100 300 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

305976-001 305976-000 305975-000 25094-04 ------------------301951-016 ------------------301951-010 301951-010 301960-006 302792-000 305970-000 305974-004 305969-000 306504-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

August 11, 1999

Return

NAME

# FOR ASSY.

Cable Cable Cable Fuse, 300 AMP Breaker, 150 Amp (See Fig.# 5911-000) Screw, cap Breaker, control (See Fig.# 5910-000) Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 1 150 AMP 2 1 12 Amp 1 1 1 1 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

BT Prime-Mover, Inc.

UNITS

109


Quality Parts

5460-000

V.

A.

VOLTAGE

CURRENT

MODEL

SERIAL

5460-000

3

1

2

110

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

BT Prime-Mover, Inc.

1 2 1

UNITS 200 AMP

111


Quality Parts

5460-100

V.

A.

VOLTAGE

CURRENT

MODEL

SERIAL

5460-100

3

1

2

112

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

5460-100

5460-100 300 Amp system transistor panel ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

BT Prime-Mover, Inc.

1 2 1

UNITS 300 AMP

113


Quality Parts

5510-000 5510-000

1

2

3

8

4

11

10

7 6

5

9 12

13

17

18

14 15 16

114

Return

BT Prime-Mover, Inc.

July 20, 1998


Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

NAME

# FOR ASSY.

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

BT Prime-Mover, Inc.

UNITS

115


Quality Parts

5590-000 5590-000

Sideshifter Coil

Tilt Coil

1

2 3

To Main Wiring Harness

116

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

5590-000

5590-000 Control cables, harness ITEM # PART # 1 2 3

306192-001 ------------------306191-010

July 24, 2001

Return

# FOR ASSY.

NAME Harness, Tilt & Sideshifter (1 Auxiliary Function) Manifold assembly (See Fig.# 6220-001) Harness assembly

BT Prime-Mover, Inc.

UNITS

1 1 1

117


Quality Parts

5610-000 5610-000

V.

A.

VOLTAGE

CURRENT

MODEL

SERIAL

2

1

118

Return

BT Prime-Mover, Inc.

November 13, 1997


Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

119


Quality Parts

5910-000 5910-000

1

120

Return

BT Prime-Mover, Inc.

May 20, 1998


Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1

12 AMP

121


Quality Parts

5911-000 5911-000

1

Old

122

Return

New

BT Prime-Mover, Inc.

August 13, 1998


Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

123


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.


Quality Parts

6100-000 6100-000

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6

7 16 14

7

13

8

15 12 9

11 10 126

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6100-000

6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005) ITEM #

PART #

NAME

*

305008-000

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (6 GPM [22.7 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

127


Quality Parts

6100-001 6100-001

28

1

27

26

2

3

25 23 20

21

24

22

4 5 19 18 17

6

7 16 14

7

13

8

15 12 9

11 10 128

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6100-001

6100-001 CSX40 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

*

305008-001

Pump and Motor Assembly

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5 GPM [18.9 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

129


Quality Parts

6110-000 6110-000

1

8 2

9 3

6

7

4

5

130

Return

BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 24, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Section 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

BT Prime-Mover, Inc.

UNITS

1 1 2 1 1 1 1 1 1

131


Quality Parts

6120-000 6120-000

4

1

3

5

2 7 8 10

6 9 11

To Mast

132

Return

BT Prime-Mover, Inc.

September 06, 2001


Quality Parts

6120-000

6120-000 One spool valve hydraulic lines ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

----------------49656-01 49517-18 49517-18 ----------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-000) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

September 06, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 2 1 1 1 1 1 1 1 1 1

133


Quality Parts

6120-100 6120-100 4 1

3

5 12

2

7 8

18 6

11

10

9 16 15

14

13

20 To Mast

21 25

17

22 23 24

From Mast to Compensator 19

134

Return

BT Prime-Mover, Inc.

January 02, 2002


Quality Parts

6120-100

6120-100 Two spool valve hydraulic lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21K 22K 23K 24 25K K

------------------49656-01 49517-18 49517-18 ------------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01 49656-08 306672-002 306672-003 306672-001 49653-08 25969-04 25969-02 49654-01 ------------------305755-000 NA NSS NSS NSS NA NSS 305755-010

January 02, 2002

Return

# FOR ASSY.

NAME Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose assembly Hose assembly Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose (CSX20) Hose (CSX30) Hose (CSX40) Fitting, 90° Orifice, 0.052 in. [1.31 mm] Orifice, 0.046 in. [1.17 mm] Elbow, 45° Tilt cylinder assembly (See Fig.# 6660-000) Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal (Contains items marked with “K”)

BT Prime-Mover, Inc.

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

CSX20 CSX30 CSX40

135


Quality Parts

6125-000 6125-000

Serial Number 25268000 - 28163000

1

3

7

10

8

9

6

2

4

8

5 To Control Valve

136

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-000

6125-000 CSX10 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 2 2 2 1 1

137


Quality Parts

6125-001 6125-001

Effective Serial Number 28163001 - UP

1

3 7

10

8

To Control Valve

138

Return

9

6

2

4

8

5

BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-001

6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 2 2 2 1 1

139


Quality Parts

6125-100 6125-100

Serial Number 25268000 - 28163000

5

1 2 4

3

To Control Valve

140

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-100

6125-100 Two stage mast lines Serial Number 25268000 - 28163000 ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-000)

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

141


Quality Parts

6125-101 6125-101

Effective Serial Number 28163001 - UP

5

1 2 3 4 To Control Valve

142

Return

BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-101

6125-101 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

304638-003 21037-03 49656-11 49517-19 -------------------

July 24, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Valve, flow limiting Fitting, adapter Hose assembly Cylinder assembly (See Fig.# 6610-001)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

143


Quality Parts

6125-200 6125-200

Serial Number 25268000 - 28163000

1

4 3

To Compensator From Mast

11

9

2

6 10

9

8

7

To Control Valve

144

Return

5

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-200

6125-200 Two stage mast lines Serial Number 25268000 -28163000 ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-000) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 1 2 2 2 1 1

145


Quality Parts

6125-201 6125-201

Effective Serial Number 28163001 - UP

1

4 3

To Compensator From Mast

11

9

To Control Valve

146

Return

8 10

2

7

9 6 5

BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-201

6125-201 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Hose Hose CSX20/30 Hose CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 1 2 2 2 1 1

147


Quality Parts

6125-300 6125-300

1

2

3

8

4 To Compensator From Mast

5 6 5 7 To Control Valve

148

Return

BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6125-300

6125-300 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 8

------------------26907-01 49517-31 49616-01 49656-12 21037-05 49517-30 49517-32 49517-19

July 24, 1998

Return

# FOR ASSY.

NAME Cylinder assembly (See Fig.# 6610-100) Valve, flow limiting Hose Fitting, Tee Fitting, adapter Regulator, flow Hose Hose CSX20/30 Hose CSX40

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1 1 1 1

149


Quality Parts

6125-400 6125-400

2 3

1 4

6 2 5

1

1

7

1 10 12

8

11

9 13 To Compensator from mast 20

19

14 18

20 16

21

To Control Valve 150

Return

17 15 BT Prime-Mover, Inc.

9 8 July 25, 2001


Quality Parts

6125-400

6125-400 Two stage full freelift lines ITEM # PART # 1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

14859-06 ----------------49825-01 30354-09 30354-10 30354-11 306837-000 ----------------306513-002 306513-001 49615-02 49649-02 49516-46 49516-34 49517-32 49517-19 49649-02 301960-008 49616-02 15677-11 301652-016 21037-06 49656-12 49517-21

July 25, 2001

Return

# FOR ASSY.

NAME Clamp Staging cylinder assembly (See Fig.# 6610-200) Channel Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Tube Freelift cylinder assembly (See Fig.# 6620-200) Valve, flow limiting (6 GPM [22.7 LPM]) Valve, flow limiting (4 GPM [15.1 LPM]) Tee Fitting, reducer Hose Hose Hose CSX20/30 Hose CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

BT Prime-Mover, Inc.

UNITS

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

151


Quality Parts

6125-500 6125-500

1 6

2 10 3 4

5

7

8

1 To Compensator From Mast 12

13 18 21

20

11

14 17

19 15 9

To Control Valve

152

Return

16

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6125-500

6125-500 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

26907-01 49641-54 49641-55 49641-56 49634-02 49516-49 26907-00 ------------------------------------49624-02 26907-02 ----------------49517-27 49517-28 49517-32 49517-19 49616-01 49652-01 301690-008 15677-15 301652-016 21037-04 49656-01 49517-21

July 25, 2001

Return

# FOR ASSY.

NAME Valve, flow limit (10 GPM [37.8 LPM]) Hose assembly, 71/150 inch [1803/3849 mm] Hose assembly, 83/180 inch [2108/4572 mm] Hose assembly, 87/189 inch [2209/4800 mm] Fitting, 90° bulkhead Hose assembly Valve, flow limit (16 GPM [60.5 LPM]) Freelift cylinder assembly (See Fig.# 6620-300) Staging cylinder assembly (See Fig.# 6610-300) Nut Valve, flow limit (7.5 GPM [28.3 LPM]) Staging cylinder assembly (See Fig.# 6610-300) Hose Hose Hose CSX20/30 Hose CSX40 Tee Tee Nut Clamp Screw, cap Regulator, flow Fitting, adapter Hose

BT Prime-Mover, Inc.

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS

1 Port 2 Ports

153


Quality Parts

6160-000 6160-000 1 8 11

9

10 2

7

NO Se L e on fig g ur er e Av 61 a 60 ila -0 ble 02

6

15

17

20

15

15

16

12

15

22

21

13

19

14

5

5

18

4

3

154

Return

BT Prime-Mover, Inc.

January 02, 2002


Quality Parts

6160-000

6160-000 Control valve (One spool control valve) (Replaced by 6160-001) ITEM # PART # 305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000

NAME Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

UNITS

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

NO Se L e on fig g ur er e Av 61 a 60 ila -0 ble 02

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

# FOR ASSY.

January 02, 2002

Return

BT Prime-Mover, Inc.

155


Quality Parts

6160-002 6160-002

1

2

22 21

2 3

20 3 15

16 17 18

4

12 11

19

9

10 2

8

5

7

6

13

14

156

Return

BT Prime-Mover, Inc.

December 17, 2001


Quality Parts

6160-002

6160-002 Control valve (One spool control valve) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

305937-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 NSS 306134-000 306130-000

December 17, 2001

Return

# FOR ASSY.

NAME Control Valve Assembly, One Spool Plug assembly O ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Body Poppet Spring, load check

BT Prime-Mover, Inc.

UNITS

1 4 4 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1

157


Quality Parts

6160-100 6160-100 1 6

5

8

7

4

2

NO Se L e on fig g ur er e Av 61 a 60 ila -1 ble 01

21

12

15

20

16

19

12

12

13

9

12

18

17

10

3

3

14

11

22

23

158

Return

23

BT Prime-Mover, Inc.

January 02, 2002


Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) (Replaced by 6160-101) ITEM # PART # 305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

NAME Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Lockwasher and screw

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

NO Se L e on fig g ur er e Av 61 a 60 ila -1 ble 01

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

# FOR ASSY.

January 02, 2002

Return

BT Prime-Mover, Inc.

159


Quality Parts

6160-101 6160-101

1

2 23 22 19 20

3

4

2

5

3

21

17 18

10

9

8

7

19

15 14

160

Return

15 14

16 17

18 3

13

12

11

6

2

BT Prime-Mover, Inc.

December 17, 2001


Quality Parts

6160-101

6160-101 Control valve (Two spool control valve) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

305938-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 306467-000 NSS 306134-000 306130-000

December 17, 2001

Return

# FOR ASSY.

NAME Control Valve Assembly, Two Spool Plug assembly O ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Detent, spool Body Poppet Spring, load check

BT Prime-Mover, Inc.

UNITS

1 4 4 2 1 2 1 1 1 1 1 1 1 4 2 1 2 2 4 1 1 2 2

161


Quality Parts

6170-000 6170-000

1

10

11

2

12

7 8

9 3 4 5

1

6

4

162

Return

BT Prime-Mover, Inc.

August 30, 2001


Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

*

305021-000

Solenoid Control Valve Assembly

1

1 2 3 * 4 5 6 * 7 8 9 10 11 12

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 311795-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly O ring Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1 1

August 30, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

163


Quality Parts

6220-000 6220-000

1

1 2 2

5

2

1

164

Return

© BT Prime-Mover, Inc.

July 06, 1998


Quality Parts

6220-000

6220-000 Control valve (Manifold assembly) ITEM # PART #

NAME

*

306611-000

Manifold assembly

1

1 2 3

304797-000 304795-000 304794-000

Coil Valve, BI-Directional Coil

3 3 1

July 06, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

165


Quality Parts

6220-001 6220-001

1

2

5 3

166

Return

4

BT Prime-Mover, Inc.

July 05, 2001


Quality Parts

6220-001

6220-001 Control valve (Manifold assembly) ITEM # PART #

NAME

* *

308217-000 308217-001

Manifold assembly (Tilt and Sideshifter) Manifold assembly (Tilt Only)

1 1

1 2 3 4 5

304797-000 304795-000 NA 308328-000 304794-000

Coil Valve, BI-Directional Body Valve, 4 way spool (Use with Tilt and Sideshifter) Coil (Use with Tilt and Sideshifter)

3 3 1 1 1

July 05, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

167


Quality Parts

6610-000 6610-000 3

Serial Number 25268000 - 28163000

4 5

2 1

6

7 K

8

13 9

10

11 12

168

Return

© BT Prime-Mover, Inc.

July 24, 1998


Quality Parts

6610-000

6610-000 Two stage mast lift cylinder Serial number 25268000 - 28163000 ITEM # PART #

NAME

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 inch [1803/2641 mm] Cylinder assembly, 83/128 inch [2108/3251 mm] Cylinder assembly, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

169


Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

2

5

1

6

7 K

8

13 9

10

11 12

170

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

NAME

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 inch [1803/2641 mm] Cylinder assembly, 83/128 inch [2108/3251 mm] Cylinder assembly, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 311419-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

171


Quality Parts

6610-100 6610-100

1

2

K

10 3

16 9

15 14 13

8

7 6

12 5 11 4

172

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 inch [1803/2540 mm] Cylinder assembly, 83/124 inch [2108/3149 mm] Cylinder assembly, 95/150 inch [2413/3810 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/100 inch [1803/2540 mm] Tube cylinder, 83/124 inch [2108/3149 mm] Tube cylinder, 95/150 inch [2413/3810 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod, cylinder, 71/100 inch [1803/2540 mm] Rod, cylinder, 83/124 inch [2108/3149 mm] Rod, cylinder, 95/150 inch [2413/3810 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

173


Quality Parts

6610-200 6610-200

6

9

7 8

1

2

3

4

5

10 11

16

15

14

13

12

K

174

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-200

6610-200 Two stage full freelift staging cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305441-000 305441-001 305441-002

Staging Cylinder assy, 71/104 inch [1803/2641 mm] Staging Cylinder assy, 83/128 inch [2108/3251 mm] Staging Cylinder assy, 95/152 inch [2413/3860 mm]

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-000 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 24536-00

Ring, wear Piston Spring Washer Retainer Retainer Screw Washer, seal Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, retainer O ring Ring, backup Bearing Seal, U cup Wiper, rod Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

175


Quality Parts

6610-300 6610-300

7

3 1

6

8

5

2 4

10

9

11 12 13 16

176

Return

15

9

14

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6610-300

6610-300 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

*

-------------------

Cylinder assembly, 1 port

1

1 port

**

-------------------

Cylinder assembly, 2 ports

1

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 ------------------------------------29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 ------------------11015-39 29630-00 NSS NSS 311416-000

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod, cylinder O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150 [1803/3810 mm]

304100-015

304263-015 304100-014

304263-014

304101-007

83/180 [2108/4572 mm]

304100-017

304263-001 304100-016

304263-000

304101-008

87/189 [2209/4800 mm]

304100-019

304263-003 304100-018

304263-002

304101-009

July 25, 2001

Return

BT Prime-Mover, Inc.

177


Quality Parts

6620-200 6620-200

7

4 1

2

5

6

3

9

8

10

16

15 14

13 12

11

K

178

Return

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6620-200

6620-200 Two stage full freelift, freelift cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305437-000 305437-001 305437-002

Freelift cylinder assy, 71/104 inch [1803/2641 mm] Freelift Cylinder assy, 83/128 inch [2108/3251 mm] Freelift Cylinder assy, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 311418-000

Wiper Seal, rod Ring, wear Bearing Ring, backup O ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Screw Washer, seal Retainer Pin Spring Ball Piston Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

179


Quality Parts

6620-300 6620-300

K 2

1

9

3 15

8

14 13 7 12 6 11 5 10

180

Return

4

BT Prime-Mover, Inc.

July 25, 2001


Quality Parts

6620-300

6620-300 Three stage mast freelift cylinder ITEM # PART #

# FOR ASSY.

NAME

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 inch [1803/3810 mm] Cylinder assembly, 83/180 inch [2108/4572 mm] Cylinder assembly, 87/189 inch [2209/4800 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/150 inch [1803/3810 mm] Tube cylinder, 83/180 inch [2108/4572 mm] Tube cylinder, 87/189 inch [2209/4800 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 inch [1803/3810 mm] Rod cylinder, 83/180 inch [2108/4572 mm] Rod cylinder, 87/189 inch [2209/4800 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

UNITS

181


Quality Parts

6660-000 6660-000

8

9

10

12

11

7

6

16 18 21

20

15

14

13

17 K

19

4

1 2

3

5

182

Return

BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

6660-000

6660-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 2001

Return

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft/lb [576/644 N•m) Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

183


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.


Quality Parts

7105-000 7105-000

2 4

3

6

1 5

186

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1

187


Quality Parts

7110-000 7110-000

Serial Number 25268000 - 28163000

2

8

3

5

6

10

18

7

4

12

1 11

9

16

14

15

13

2 17

188

Return

3

16

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-000

7110-000 Two stage mast Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18

Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Bar, sheave head Cylinder Assembly (See Fig.# 7170-000) Lift Frame Assembly (See Fig.# 7420-000) Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bar, clamp

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-060 50000-19 301960-020 21112-01

July 24, 2001

Return

# FOR ASSY.

© BT Prime-Mover, Inc.

UNITS

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2 1

189


Quality Parts

7110-001 7110-001

Effective Serial Number 28163001 - UP 2

8

3

4

5

6

10 11

12

13

7

15 14

1

9 16 17 23

19

21 22

190

Return

21

18

20

2 3

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-001

7110-001 Two stage mast Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Lockwasher Washer, flat Bar, sheave head Bar, clamp Cylinder assembly (See Fig.# 7170-000) Lift frame assembly (See Fig.# 7420-000) Pin Pin, cotter Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bracket, mounting

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 11009-05 11016-02 21110-00 21112-01 --------------------------------300758-002 11133-05 49267-00 301957-030 301958-060 50000-19 301960-020 308018-000

July 24, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 4 4 4 1 2 2 4 1 1 1 4 4 1 1 1 1 2 2 2 2 2 8 2 1

191


Quality Parts

7110-100 7110-100

4 5 1

9

2 7 3 8

10 6

19 17

16

15 14

12

13

7 11

5 1 2

14 18

192

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-100

7110-100 Two stage mast ITEM # PART # 1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 305469-000 305469-001 305469-002

July 24, 2001

Return

# FOR ASSY.

NAME

UNITS

Shim, 0.05 inch (1.27 mm) As Req’d. Shim, 0.08 inch (2.03 mm) As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 inch [1803/2540 mm] 2 Chain, lift 83/124 inch [2108/3149 mm] 2 Chain, lift 95/150 inch [2413/3810 mm] 2 Pin, cotter 8 Column, Inner 71/100 inch [1803/2540 mm] 1 Column, Inner 83/124 inch [2108/3149 mm] 1 Column, Inner 95/150 inch [2413/3810 mm] 1 Pin, chain 4 Lift frame assembly (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Cylinder assembly (See Fig.# 7170-200) 1 Nut, jam 2 Nut 2 Nut 2 Column, Outer 71/100 inch [1803/2540 mm] 1 Column, Outer 83/124 inch [2108/3149 mm] 1 Column, Outer 95/150 inch [2413/3810 mm] 1

BT Prime-Mover, Inc.

193


Quality Parts

7110-200 7110-200

4

1

2 12 5 3 6

11

7

9

10 1 2 8

194

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-200

7110-200 Two stage full freelift mast ITEM # PART # 1 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002 -----------------

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27mm] Bearing Cylinder assembly (See Fig.# 7170-100) Pin, roll Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Channel Screw, cap Screw, cap Cylinder assembly (See Fig.# 6610-200) Pin, chain Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Lift frame assembly (See Fig.# 7420-200)

As Req’d. 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1

BT Prime-Mover, Inc.

UNITS

195


Quality Parts

7110-300 7110-300

21

22

23 21 2 4 1

24 25 26

28 27

5 8

3

5

6 10

9

6

3

1

17

12

7

4

15

11 13 4 3

16 20

19 18

31

30 29

14

5

4

3

6

5 29

15 16

6

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150 inch [1803/3810 mm]

14835-08

305301-000

14835-83

305297-000

305211-000

83/180 inch [2108/4572 mm]

14835-10

305301-001

14835-84

305297-001

305211-001

87/189 inch [2209/4800 mm]

14835-70

305301-002

14835-85

305297-002

305211-002

196

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7110-300

7110-300 Three stage mast ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

July 24, 2001

Return

# FOR ASSY.

NAME

UNITS

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 inch [1.27 mm] As Req’d. Shim, 0.08 inch [2.03 mm] As Req’d. Bearing 8 Cylinder assembly, Staging (See Fig.# 6610-300) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Cylinder assembly, Freelift (See Fig.# 7170-200) 1 Lift frame assembly (See Fig.# 7420-300) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

BT Prime-Mover, Inc.

197


Quality Parts

7170-000 7170-000

1

6

10 2 11 3

9 5

8

4

7

198

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7170-000

7170-000 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

July 24, 2001

Return

# FOR ASSY.

NAME Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

BT Prime-Mover, Inc.

UNITS

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 feet [3200.4 mm] 12.6 feet [3840.5 mm] 14.5 feet [4419.6 mm]

199


Quality Parts

7170-100 7170-100 4 2

3

1

5 6 7 8 9 10

11

12

200

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7170-100

7170-100 Two stage full freelift mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 10 11 12

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

July 24, 2001

Return

# FOR ASSY.

NAME Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 inch [1803/2641 mm] Chain, lift 83/128 inch [2108/3251 mm] Chain, lift 95/152 inch [2413/3860 mm] Anchor, chain Nut Cylinder assembly (See Fig.# 6620-200)

BT Prime-Mover, Inc.

UNITS

1 1 2 2 2 2 2 2 2 2 2 2 4 1

201


Quality Parts

7170-200 7170-200

1

2 3 4 5 6 3

7

8

9

3 6 5 4 3 2 1

202

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

7170-200

7170-200 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

BT Prime-Mover, Inc.

UNITS

2 2 4 2 2 2 1 1 2

203


Quality Parts

7210-000 7210-000

Serial Number 25268000 - 28077001

21

20

19

18

15 17

1

16

K

14

2 15 3

13

4

4 5

6

7 8

12 11 10

9 204

Return

BT Prime-Mover, Inc.

January 04, 2002


Quality Parts

7210-000

7210-000 Sideshifter assembly Serial Number 25268000 - 28077001 ITEM # PART # * *

41949-00 41949-01

1 301790-007 2 301790-019 3 301790-008 4 49653-08 5 301790-009 6 301790-006 7 301790-005 8 301790-004 9 301790-002 10 301790-001 11 301790-003 12 NA 13 301790-010 14 301790-011 15 301790-012 15 301790-013 16K NSS 17 301790-017 18K NSS 19 301790-016 20K NSS 21 301790-015 K 301790-018

January 04, 2002

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 4 in. [101.6 mm] Center Stroke Cylinder assembly, 6 in. [152.4 mm] Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

NAME

BT Prime-Mover, Inc.

4 in. Stroke 6 in. Stroke

205


Quality Parts

7210-001 7210-001

Effective Serial Number 28077002 - 29350000

1 2

25

24

21

23

22 20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

206

Return

11

BT Prime-Mover, Inc.

January 04, 2002


Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - 29350000 ITEM # PART # * *

307969-000 307969-001

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000

January 04, 2002

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1

NAME

BT Prime-Mover, Inc.

4 in. Stroke 6 in. Stroke

4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke

207


Quality Parts

7210-002 7210-002

Effective Serial Number 29350001 - UP 1 2 25

24

21

23

22

20

19

18 17

16

26

15 14

5

4

29

3

9

7 28

10

8

6

27 13 12

208

Return

11

BT Prime-Mover, Inc.

January 04, 2002


Quality Parts

7210-002

7210-002 Sideshifter assembly Serial Number 29350001 - UP ITEM # PART #

NAME

# FOR ASSY.

UNITS

* *

308370-000 308370-001

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4" Stroke 6" Stroke

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16K 17 17 18K 19K 20 21 22 23K 24K 25 25 26 26 27 28 29 K

308275-000 308276-000 308277-000 308278-000 NA 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 NSS 308289-000 308289-001 NSS NSS 308290-000 308291-000 308292-000 NSS NSS 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 inch [101.6 mm] Center Stroke Piston, 6 inch [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 inch [101.6 mm] Center Stroke Rod, 6 inch [152.4 mm] Center Stroke Cylinder, 4 inch [101.6 mm] Center Stroke Cylinder, 6 inch [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 1 2 2 2 1

4" Stroke 6" Stroke

January 04, 2002

Return

BT Prime-Mover, Inc.

4" Stroke 6" Stroke 4" Stroke 6" Stroke

209


Quality Parts

7320-000 7320-000

9

10

Fi Se gu e re fig Lo ur ca e ti 66 on 60 M -0 ov 00 e d

8

12

11

7

6

16

18

21

20

15

14

13

17

K

19

4

1

2

3

5

210

Return

© BT Prime-Mover, Inc.

August 08, 2001


Quality Parts

7320-000

7320-000 Tilt cylinder (Replaced by 6660-000) ITEM # PART # 11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft/lb [576/644 N•m) Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Fi Se gu e re fig Lo ur ca e ti 66 on 60 M -0 ov 00 e d

1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

# FOR ASSY.

August 08, 2001

Return

© BT Prime-Mover, Inc.

211


Quality Parts

7410-000

NO Se L e on fig g ur er e Av 74 a 10 ila -0 ble 01

7410-000

1

2

5

3

4

212

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7410-000

7410-000 Fork assembly (Replaced by 7410-001) ITEM # PART #

# FOR ASSY.

NAME

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

NO Se L e on fig g ur er e Av 74 a 10 ila -0 ble 01

* * * *

UNITS

July 24, 2001

Return

Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

© BT Prime-Mover, Inc.

1 1 1 1 1 1

213


Quality Parts

7410-001 7410-001

1 2

6

3 4

5

214

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7410-001

7410-001 Fork assembly ITEM # PART #

NAME

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

* * * *

July 24, 2001

Return

# FOR ASSY.

Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

215


Quality Parts

7420-000 7420-000

1 2

3

216

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 24, 2001

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 inch [1.27 mm] Frame, lift

4 As Req’d. 1

BT Prime-Mover, Inc.

UNITS

217


Quality Parts

7420-100 7420-100

1

2

6

5

4

3

218

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

BT Prime-Mover, Inc.

UNITS

219


Quality Parts

7420-200 7420-200

1 2

3

220

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7420-200

7420-200 Two stage full freelift mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

July 24, 2001

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 inch [1.27 mm] Frame, lift

4 As Req’d. 1

BT Prime-Mover, Inc.

UNITS

221


Quality Parts

7420-300 7420-300

1 2 3

222

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

7420-300

7420-300 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

BT Prime-Mover, Inc.

UNITS

223


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.


Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.


Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.


Quality Parts

9100-000

NO Se L e on fig g ur er e Av 91 a 00 ila -0 ble 01

9100-000

To Mast

2

1

5

3

2

1

4

7

2

2

To Control Valve

6

228

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9100-000

9100-000 Attachments (Supply line to mast) (Replaced by 9100-001) ITEM # PART # 49358-03 49653-08 301652-065 12318-05 49643-13 49643-12 ------------------

Hose Elbow, 90º Screw, cap Plug Hose Hose Manifold assembly (See Fig.# 6220-000)

UNITS

2 6 2 4 2 2 1

NO Se L e on fig g ur er e Av 91 a 00 ila -0 ble 01

1 2 3 4 5 6 7

# FOR ASSY.

NAME

July 24, 2001

Return

© BT Prime-Mover, Inc.

229


Quality Parts

9100-001

NO Se L e on fig g ur er e Av 91 a 00 ila -0 ble 02

9100-001

To Mast

2

1

3

5

4

3

6

11

3

2

1

3

7

12

8

9

10

10

2

To Control Valve

230

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9100-001

9100-001 Attachments (Supply line to mast) (Replaced by 9100-002) ITEM # PART #

NAME

306672-002 Hose (CSX20) 306672-003 Hose (CSX30) 306672-001 Hose (CSX40) 49653-08 Elbow, 90º 49656-08 Adaptor 301652-065 Screw, cap 49643-00 Hose 12318-05 Cap 49643-32 Hose 25969-02 Orifice, 0.046 inch [1.17 mm] 25969-04 Orifice, 0.052 inch [1.31 mm] 49643-22 Hose ------------------- Manifold assembly (See Fig.# 6220-000) ------------------- Tilt cylinder assembly (See Fig.# 7320-000)

2 2 2 4 4 2 1 4 1 1 1 2 1 1

UNITS CSX20 CSX30 CSX40

NO Se L e on fig g ur er e Av 91 a 00 ila -0 ble 02

1 1 1 2 3 4 5 6 7 8 9 10 11 12

# FOR ASSY.

July 24, 2001

Return

© BT Prime-Mover, Inc.

231


Quality Parts

9100-002 9100-002

3

2

To Mast

5

1 4

4 4

4

6

11 To Control Valve

10

232

Return

BT Prime-Mover, Inc.

8 9

7

August 08, 2001


Quality Parts

9100-002

9100-002 Attachments (Supply line to mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

22144 ------------------310959-008 49656-08 311381-032 311381-000 ------------------25969-02 49653-08 25969-04 311381-022

August 08, 2001

Return

# FOR ASSY.

NAME Screw, cap Manifold assembly (See Fig.# 6220-001) Nut Adapter Hose Hose Tilt cylinder assembly (See Fig.# 6660-000) Orifice, 0.046 inch [1.17 mm] Elbow, 90° Orifice, 0.052 inch [1.31 mm] Hose

BT Prime-Mover, Inc.

UNITS

2 1 2 6 1 1 1 1 2 1 2

233


Quality Parts

9100-100 9100-100

1

2

9 3 4

8 7 11

5

11

4 12 6

13

10

To Manifold Valve

234

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9100-100

9100-100 Attachments (Two stage mast lines) ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 301652-025 49634-00 311381-034 306259-000 15677-02 49623-00 49656-08 311381-033 49635-00

July 24, 2001

Return

# FOR ASSY.

NAME Hose, 71/100 inch [1803/2540 mm] Hose, 83/124 inch [2108/3149 mm] Hose, 95/150 inch [2413/3810 mm] Sheave Fitting, bulkhead Nut Screw Fitting, 90º bulkhead Hose Bracket Clamp Elbow, 90º Adapter Hose Cap, fitting

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 6 2 2 1 1 2 2 2 1 2

235


Quality Parts

9100-300 9100-300

16 1 2

15 3 26

4

6

5

25

12

20 22

8

7

21

24

10 14 11

17 18 19

9

23

13

To Manifold Valve

236

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9100-300

9100-300 Attachments (Three stage mast lines) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

305535-000 50000-11 50003-01 49632-00 49624-00 306898-000 301652-025 305148-000 304610-000 14935-01 301652-016 301652-016 307107-012 307107-013 307107-014 305568-000 305148-000 307107-009 307107-010 307107-011 15677-02 306259-000 311381-034 49656-08 49623-00 311381-033 49635-00 49634-00 49624-00

July 24, 2001

Return

# FOR ASSY.

NAME Sheave Lockwasher Screw, cap Fitting, bulkhead Nut Anchor, hose Screw, cap Sheave Shaft Washer Screw, cap Screw, cap Hose, 71/150 inch [1803/3849 mm] Hose, 83/180 inch [2108/4572 mm] Hose, 87/189 inch [2209/4800 mm] Line, hydraulic Sheave Hose, 71/150 inch [1803/3849 mm] Hose, 83/180 inch [2108/4572 mm] Hose, 87/189 inch [2209/4800 mm] Clamp Bracket Hose Adaptor Elbow, 90º Hose Cap, fitting Elbow, 90º bulkhead Nut

BT Prime-Mover, Inc.

UNITS

1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 2 4

237


Quality Parts

9370-000 9370-000

NO Se L e on fig g ur er e Av 93 a 70 ila -0 ble 01

1

2

3

4

5

6

238

Return

© BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9370-000

9370-000 Warning lights / alarm (Replaced by 9370-001) ITEM # PART # 11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

NO Se L e on fig g ur er e Av 93 a 70 ila -0 ble 01

1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

NAME

# FOR ASSY.

July 24, 2001

Return

© BT Prime-Mover, Inc.

239


Quality Parts

9370-001 9370-001

11

10

4 8

1 1

2

3 9

4

5 7 5

6

6 7

Two Stage Mast

Two Stage Mast

11

10

1 14

13

4

12 9

5 6

7

Three Stage Mast

240

Return

BT Prime-Mover, Inc.

May 02, 2000


Quality Parts

9370-001

9370-001 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12 13 14 * *

Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket Screw Alarm, travel Fitting, 90° wire Plug, diode

2 2 2 As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 2 1 2 1

49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000 301951-010 49283-00 49771-02 49607-00

May 02, 2000

Return

BT Prime-Mover, Inc.

UNITS

Amber Amber Red Red Amber Amber Red Red Blue Blue Bulb Tube

241


Quality Parts

9390-000 9390-000

1

2

242

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

BT Prime-Mover, Inc.

UNITS

3 1

243


Quality Parts

9500-000 9500-000

1

3 2

244

Return

BT Prime-Mover, Inc.

July 24, 2001


Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 24, 2001

Return

# FOR ASSY.

NAME Backrest, 44 inch [1118 mm] load Backrest, 36 inch [915 mm] load Backrest, 48 inch [1219 mm] load Screw, cap Washer, flat

BT Prime-Mover, Inc.

UNITS

1 1 1 4 4

245


Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

3

Position heaters on inside of cover as shown.

5

3

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

246

Return

BT Prime-Mover, Inc.

October 1996


Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

BT Prime-Mover, Inc.

UNITS

1 1 4 2 2 2

247


Quality Parts

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BT Prime-Mover, Inc.


Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.


Quality Parts

10010-000 10010-000

1 2

250

Return

BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

251


Quality Parts

10020-000 10020-000

1 3

2

4

6

5

252

Return

BT Prime-Mover, Inc.

January 21, 1998


Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

253


Quality Parts

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Return

BT Prime-Mover, Inc.


Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.


Return

BT Prime-Mover, Inc.


Alpha-

CSX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter, flush and hard to reach Adapter, straight Adaptor Adaptor Alarm, travel Alarm, travel Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, cylinder Anchor, hose Anchor, spring Anchor, spring Armature Armature Armature Armature & fan assembly Axle, caster Backrest Backrest Backrest Baffle Baffle Ball Ball Ball Ball Ball Ball Ball Band, “EE” cover Band, cover Band, head Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus “EE” Bar, clamp Bar, clamp Bar, down stop Bar, sheave head Bar, sheave head Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing

January 08, 2002

Return

Part# 306061-000 306061-000 49656-08 49656-08 202154 49656-08 49656-08 49656-08 49283-00 49283-00 21055-00 22257-00 304359-000 304359-000 305136-000 301790-019 306898-000 301860-000 301860-000 301327-023 306642-000 307632-000 306017-000 301297-000 305138-000 305138-001 305138-002 301764-000 301764-000 13857-01 300947-008 300947-008 306120-000 306120-000 306120-000 306120-000 305983-000 200027 300435-000 305966-000 305967-000 305968-000 305969-000 305970-000 306504-000 305969-000 21112-01 21112-01 305946-000 21110-00 21110-00 304315-001 27796-02 304316-001 305282-001 301445-001 11020-43 11205-26 11205-27 11205-30 11523-04 11523-10 21089-01 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 25189-02 25189-02 25189-02

FIG.# Item#

Description

Part#

6100-000 6100-001 9100-002 9100-100 10020-000 6120-100 9100-001 9100-300 9370-000 9370-001 7170-000 7170-100 7110-100 7110-300 7420-100 7210-000 9100-300 3300-000 3300-100 1760-000 1760-100 1760-001 1750-000 3560-000 9500-000 9500-000 9500-000 4110-000 4110-001 6620-200 6100-000 6100-001 6160-000 6160-002 6160-100 6160-101 1750-000 1750-000 1760-100 5430-000 5430-000 5430-000 5430-100 5430-100 5430-100 5430-000 7110-000 7110-001 7110-100 7110-000 7110-001 3540-000 3560-000 3540-000 5230-000 5230-000 4110-000 4180-000 2550-000 4180-000 7170-000 7170-100 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 0390-000 0390-100 0390-200

Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, flanged Bearing, handle Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, thrust Block Body, cylinder Body, cylinder Bolt Bolt Bolt, lower hook Bolt, lower hook Bolt, stop Bolt, stop Boot Boot Box, “EE” Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, mounting Bracket, slotted Bracket, switch Bracket, switch Bracket, tab Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather kit Brush Brush and terminal Brush assembly Brush set Bumper Bumper Bumper, door Bumper, door Bushing Bushing Bushing Bushing

28142-00 28142-00 29630-00 300420-000 300420-000 300560-000 300560-000 304735-000 304735-000 304853-000 304853-000 304860-000 305093-000 307630-000 307630-000 49910-04 11030-21 49910-01 200309 200310 11695-12 301949-000 301949-000 11205-29 49994-03 49994-03 304349-000 301781-000 308288-000 308288-000 306003-000 306670-000 308279-000 308279-000 308280-000 308280-000 305862-000 305862-000 305971-000 304633-000 304633-000 304634-000 304634-000 305522-000 306259-000 306259-000 307069-000 307151-000 308276-000 308276-000 302061-000 302224-000 308018-000 306026-000 301724-000 306064-000 306027-000 23008-00 307601-001 301889-000 307601-000 305010-000 306644-000 302519-000 307634-000 200188 302290-000 302290-000 302069-000 302069-000 11020-15 11020-15 11020-41 11020-46

14 14 4 11 1 12 3 20 6 14 8 10 3 1 5 2 6 6 6 14 11 5 12 5 1 1 1 3 3 14 24 24 2 11 2 11 14 1 10 10 8 9 9 8 10 9 18 13 9 10 12 9 1 12 2 1 19 10 12 12 4 6 3 3 2 1 1 2 6 6 3 3 3 3

BT Prime-Mover, Inc.

FIG.# Item# 6620-200 6620-300 6610-300 1760-100 1760-100 1760-000 1760-000 6660-000 7320-000 6610-000 6610-001 6610-200 6610-100 1760-001 1760-001 3550-000 2550-000 3560-000 1750-000 1750-000 4110-001 3300-000 3300-100 3560-000 7110-300 7170-200 3560-000 4111-000 7210-001 7210-002 6100-000 6100-001 7210-001 7210-002 7210-001 7210-002 0640-000 0640-100 0340-100 0640-000 0640-100 0640-000 0640-100 7110-300 9100-100 9100-300 9370-001 9370-001 7210-001 7210-002 4180-000 9660-000 7110-001 9370-000 4111-000 5510-000 9370-000 3360-000 5911-000 5910-000 5911-000 6110-000 1760-100 1760-000 1760-001 1750-000 4110-000 4110-001 0340-000 0340-001 6660-000 7320-000 3540-000 5161-000

4 12 14 7 14 3 15 19 19 6 6 14 13 3 11 1 10 12 11 4 20 8 8 14 23 5 2 10 15 15 16 16 6 6 7 7 4 4 1 17 19 6 6 18 8 18 8 12 2 2 6 2 23 3 2 13 4 1 1 1 1 6 4 5 7 7 2 2 2 2 13 13 6 5

257


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable “EE” Cable “EE” Cable, handset Cable, NEGATIVE Cable, POSITIVE Cam Cam Cap Cap, end Cap, end Cap, end Cap, end Cap, fitting Cap, fitting Cap, hub Cap, left cylinder Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, relief Cap, relief Cap, relief Cap, right Cap, right Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Channel Channel Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp

11020-47 11695-05 11695-05 301777-000 307444-000 308290-000 308290-000 11695-06 11695-06 11695-12 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305975-000 305975-000 305975-001 305975-001 305976-000 305976-000 305976-001 305976-001 52-07907-00 52-07907-00 305974-004 305974-004 306416-000 305976-001 305976-000 109631 300199-000 12318-05 306135-000 306135-000 306135-000 306135-000 49635-00 49635-00 27809-00 308292-000 308292-000 201489 201489 306140-000 306140-000 306140-000 306140-000 308287-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 52-07962-00 14835-08 14835-10 14835-70 24519-01 49825-01 14859-06 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-11

7105-000 3300-000 3300-100 4111-000 0641-000 7210-001 7210-002 0640-000 0640-100 4110-001 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 9370-000 9370-001 5430-000 5430-100 10010-000 5190-000 5190-000 0641-000 3360-000 9100-001 6160-000 6160-002 6160-100 6160-101 9100-100 9100-300 3560-000 7210-001 7210-002 6100-000 6100-001 6160-000 6160-002 6160-100 6160-101 7210-001 7210-002 2550-000 3560-000 7110-300 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7170-000 7110-300 7110-300 7110-300 7110-200 6125-400 6125-400 9100-100 9100-300 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 6125-000

Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clip Coil Coil Coil Coil Coil Coil, field package Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, intermediate Column, intermediate Column, intermediate Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Compensator cylinder assembly Connector, plug Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Console Console Contactor, 300 Amp line “E” Contactor, line Contactor, line “EE” Control Valve Assembly, One Spool Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Control Valve Assembly, Two Spool Control, thumb Controller, 200 AMP system Controller, 300 AMP system Counterweight Counterweight Counterweight Counterweight Counterweight Counterweight

15677-11 15677-11 15677-11 15677-11 15677-15 21112-00 21112-00 305009-000 305009-000 306012-000 306012-000 306062-000 306062-000 49709-10 302080-000 300202-000 304794-000 304797-000 304797-000 305122-000 304794-000 306018-000 305301-000 305301-001 305301-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305430-000 305430-001 305430-002 305473-000 305473-001 305473-002 305297-000 305297-001 305297-002 305211-000 305211-001 305211-002 305396-000 305396-000 305396-001 305396-001 305396-002 305396-002 305423-000 305423-001 305423-002 305469-000 305469-001 305469-002 305755-000 306215-001 306215-001 49854-08 49854-01 49854-04 49854-03 301844-000 301844-000 304297-000 23452-01 304297-001 305937-000 305937-000 305938-000 305938-000 301718-000 305878-000 305878-001 303781-000 303782-000 304553-000 304647-000 305106-000 305106-001

6125-001 6125-200 6125-201 6125-400 6125-500 7110-000 7110-001 0300-000 6110-000 6100-000 6100-001 6100-000 6100-001 4180-000 4111-000 3360-000 6220-000 6220-000 6220-001 6170-000 6220-001 1750-000 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 6120-100 5390-000 5390-001 5190-000 5190-000 5190-000 5190-000 0340-000 0340-001 5192-100 5192-000 5192-200 6160-000 6160-002 6160-100 6160-101 0641-000 5460-000 5460-100 0370-000 0370-000 0370-000 0370-000 0370-000 0370-000

258

Return

3 9 9 12 5 20 20 2 2 14 14 14 16 16 15 15 13 13 3 3 11 11 2 2 1 1 * 4 8 8 2 3 4 2 2 6 18 15 14 15 13 23 10 22 22 20 20 6 5 21 5 14 14 1 * 10 10 10 4 4 4 9 9 9 11 2 2 2 6 3 1 9 17 2 10 25 17 3 3 6

BT Prime-Mover, Inc.

6 7 7 17 17 5 5 13 4 13 13 11 11 5 4 5 3 1 1 4 5 9 9 9 9 9 9 9 9 9 9 5 5 5 6 6 6 17 17 17 20 20 20 1 1 1 1 1 1 11 11 11 19 19 19 19 10 10 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 5 4 4

January 08, 2002


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Counterweight Coupler Coupler Cover Cover Cover Cover, gear case Cushion Cushion Cylinder Cylinder Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 2 ports Cylinder assembly, 2 ports Decal, 300 AMP “EE” Decal, Auxiliary Decal, Auxiliary Decal, CSX Decal, CSX Decal, Left BT LOGO Decal, Left BT LOGO Decal, NO RIDING Decal, NO RIDING Decal, NO STEP Decal, NO STEP Decal, Raise/Lower Decal, Raise/Lower Decal, Right BT LOGO Decal, Right BT LOGO Decal, Tilt Decal, Tilt Decal, Tilt/Auxiliary Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter Decal, Tilt/Sideshifter Decal, Tilt/Sideshifter/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Decal, WARNING Detent, spool Detent, spool Detent, spool Detent, spool Detent, spool Detent, spool Device, pallet centering Diode Diode Display, BDI/Hourmeter lift interrupt Door Door Door, battery Door, battery Door, battery Door, battery Drive motor assembly Drum, brake

306350-001 202324 202324 301723-000 306001-000 306001-000 301581-000 305632-000 305633-000 308294-000 308294-000 308294-001 308294-001 301790-012 301790-013 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 305411-000 305411-001 305411-002 308014-000 308014-001 308014-002 304100-015 304100-017 304100-019 304100-014 304100-016 304100-018 29410-00 306418-000 306418-000 305024-000 305024-000 151848 151848 304597-000 304597-000 305507-000 305507-000 306418-000 306418-000 151847 151847 306418-001 306418-001 306419-004 306419-004 306419-002 306419-002 306420-004 306420-004 305955-000 305955-000 307500-000 307500-000 309733-000 309733-000 306143-000 306143-000 306143-000 306143-000 306467-000 306467-000 306396-000 49607-00 49607-00 306051-001 306239-000 311928-000 304783-000 304784-000 304784-001 306595-000 305879-000 23019-00

0370-000 6100-000 6100-001 4111-000 6100-000 6100-001 2550-000 0300-000 0300-000 7210-001 7210-002 7210-001 7210-002 7210-000 7210-000 6620-300 6620-300 6620-300 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6610-001 6610-001 6610-001 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 0340-100 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6160-000 6160-002 6160-100 6160-101 6160-100 6160-101 9390-000 5390-000 5390-001 5230-000 0340-000 0340-001 0390-200 0390-000 0390-000 0390-100 1760-001 3300-000

Drum, brake E clip E clip Elbow, 45° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° Elbow, 90° bulkhead Endhead Endhead Endhead, commutator Endhead, commutator Endhead, drive Endhead, drive Eye, rod Eye, rod Fan Fan Filter Filter Filter Filter assembly Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° bulkhead Fitting, 90° grease Fitting, 90° wire Fitting, 90° wire Fitting, 90° bulkhead Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, male tab wire Fitting, male tab wire Fitting, reducer Fitting, reducer Fitting, socket wire Fitting, Socket wire Fitting, tee Fitting, tee Fitting, Tee Flashing, bulb Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly

23019-00 13281-02 13281-02 49654-01 49653-08 49623-00 49623-00 49653-08 49653-08 49634-00 306009-000 306009-000 306645-000 307639-000 306641-000 307629-000 304727-000 304727-000 200307 301280-001 305124-000 306060-000 306060-000 305123-000 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49634-02 11160-14 49771-02 49771-02 49634-00 304638-003 304638-003 49655-01 49655-01 49656-01 49656-01 49656-01 49656-11 49656-11 49656-12 49656-12 49656-12 49656-12 49656-12 49656-12 49632-00 49632-00 49587-01 49771-00 49771-00 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 49771-02 49771-09 49649-02 49649-02 306186-000 306186-000 49616-01 49616-01 49616-01 306369-000 306369-000 21372-00 21372-00 21372-01 21372-01 21372-02

3300-100 4110-000 4110-001 6120-100 9100-002 9100-100 9100-300 9100-000 9100-001 9100-300 6100-000 6100-001 1760-100 1760-001 1760-100 1760-001 6660-000 7320-000 1750-000 1760-100 6170-000 6100-000 6100-001 6170-000 6120-000 6120-000 6120-000 6120-100 6120-100 6120-100 6120-100 7210-000 6125-500 4180-000 9370-000 9370-001 9100-100 6125-100 6125-101 6120-000 6120-100 6120-000 6120-100 6125-500 6125-100 6125-101 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 9100-100 9100-300 6110-000 9370-000 9370-001 7170-000 7170-100 3560-000 4110-000 4110-001 7110-300 7170-200 5310-000 9660-000 6125-400 6125-400 9370-000 9370-001 6120-000 6120-100 6125-300 9370-000 9370-001 7410-000 7410-001 7410-000 7410-001 7410-000

January 08, 2002

Return

10 2 2 5 6 6 7 11 10 26 26 26 26 15 15 * * * * * * * * * * * * * * * ** ** ** 7 3 3 11 11 7 7 2 2 10 10 9 9 6 6 3 3 3 3 3 3 3 3 1 1 4 4 5 5 19 16 15 16 16 20 2 8 8 3 7 7 4 4 1 4 * 2

BT Prime-Mover, Inc.

2 5 5 17 9 10 21 2 2 24 25 25 9 13 15 2 14 14 13 12 9 10 10 7 7 8 11 7 8 11 14 4 3 3 * * 6 1 1 6 6 2 2 20 3 3 8 8 9 9 5 20 3 4 9 * 1 3 3 6 23 25 27 1 * 3 10 14 * 7 9 9 4 * * * * * * *

259


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Frame, battery roller Frame, battery roller Frame, battery roller Frame, lift Frame, lift Frame, lift Frame, lift Freelift cylinder assy Freelift cylinder assy Freelift cylinder assy Fuse, 300 AMP Fuse, 300 AMP Gasket Gasket Gasket Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet Grommet “EE” Grommet “EE” Guard Guide, piston rod Guide, piston rod Handle Handle Harness Harness Harness assembly Harness, handle stem Harness, handle stem Harness, head Harness, head Harness, heater Harness, main Harness, main Harness, Tilt & Sideshifter Harness, wire Head, commutator end Head, drive end Head, sheave Head, sheave Head, sheave Heater Hook tool, counterweight Hook tool, counterweight Hook tool, counterweight Hook, lower Hook, lower Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

21372-02 21372-03 21372-03 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 305042-000 305042-001 305042-002 304448-000 305415-000 305445-000 305477-000 305437-000 305437-001 305437-002 25094-04 25094-04 306127-000 306127-000 306127-000 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 311362-000 11813-14 11813-15 301721-000 22206-00 22206-00 304655-000 305716-000 304775-000 307566-000 306191-010 305881-000 307193-000 302023-000 302023-000 302231-000 305935-000 307589-000 306192-001 306052-000 200200 306019-000 24514-00 304118-000 304549-000 49506-03 306596-000 306597-000 306598-000 301790-004 308284-000 308284-000 23309-01 30354-09 30354-10 30354-11 306059-000 306059-000 306672-001 306672-002 306672-003 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014

7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 0390-200 0390-000 0390-100 7420-300 7420-000 7420-200 7420-100 6620-200 6620-200 6620-200 5430-000 5430-100 6160-000 6160-002 6160-100 6160-101 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0820-000 0340-100 0340-100 4111-000 6610-000 6610-001 0640-100 6110-000 5390-000 5390-001 5590-000 5390-000 5390-001 5390-000 5390-001 9660-000 5390-000 5390-001 5590-000 5230-000 1750-000 1750-000 7170-100 7170-200 7170-000 9660-000 0370-000 0370-000 0370-000 7210-000 7210-001 7210-002 5161-000 6125-400 6125-400 6125-400 6100-000 6100-001 9100-001 9100-001 9100-001 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300

Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose (CSX20) Hose (CSX30) Hose (CSX40) Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose, mast raise/lower Hose, spool valve to tank Hourmeter Housing, switch Hub Insulator Insulator Jumper Jumper Key Key Key Keys, set of 2 Kit, “EE” cover band Kit, “EE” cover band Kit, compensator seal Kit, field coil Kit, field coil Kit, forward and rearward switch Kit, handset Kit, knob Kit, lead assembly Kit, lead assembly Kit, pin Kit, pin

307107-015 307107-016 307107-017 311381-000 311381-022 311381-032 311381-033 311381-033 311381-034 311381-034 49358-03 49516-34 49516-46 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-21 49517-21 49517-21 49517-25 49517-25 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32 49517-32 49517-32 49643-00 49643-12 49643-13 49643-22 49643-32 306672-002 306672-003 306672-001 49516-49 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49641-54 49641-55 49641-56 49517-18 49517-18 302201-000 301717-000 304747-000 301327-017 302521-000 20163-102 20163-102 11844-02 11844-02 11844-02 302092-000 305981-000 305982-000 305755-010 306643-000 307633-000 308518-000 306415-000 311115-000 302363-000 307637-000 308439-000 308439-000

9100-100 9100-100 9100-100 9100-002 9100-002 9100-002 9100-100 9100-300 9100-100 9100-300 9100-000 6125-400 6125-400 6125-200 6125-201 6125-300 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-500 6125-500 6125-300 6125-300 6125-200 6125-201 6125-300 6125-400 6125-500 9100-001 9100-000 9100-000 9100-001 9100-001 6120-100 6120-100 6120-100 6125-500 6120-000 6120-100 6120-100 6120-100 6125-100 6125-101 6125-500 6125-500 6125-500 6120-000 6120-000 5290-000 4111-000 3550-000 1760-000 1760-000 5390-000 5390-001 2550-000 3300-000 3300-100 5310-000 1760-001 1760-100 6120-100 1760-100 1760-001 5510-000 10010-000 7410-001 1760-100 1760-001 4110-000 4110-001

260

Return

* * * * * * * * * * * 1 5 1 2 3 3 2 * * * 4 4 9 6 6 6 2 16 11 4 18 13 4 6 5 8 11 11 10 8 6 6 3 5 5 1 1 5 7 7 1 4 2 10 1 7 6 4 * * * 8 11 11 4 4 4 4 12 12 1 1 1 16 16 16 13 13 13

BT Prime-Mover, Inc.

1 1 1 6 11 5 12 22 7 19 1 12 11 4 4 8 13 13 10 10 11 11 21 21 4 4 3 3 11 12 7 3 4 4 8 13 13 5 6 5 10 7 13 13 13 4 10 10 3 4 4 4 2 2 2 4 3 1 15 4 4 9 9 9 3 1 1 * * K K 2 6 4 1 K 3 10 K K

January 08, 2002


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Kit, seal 24536-00 6610-200 Kit, seal 300995-000 6610-000 Kit, seal 301790-018 7210-000 Kit, seal 304726-010 6660-000 Kit, seal 304726-010 7320-000 Kit, Seal 305119-000 6170-000 Kit, seal 305121-000 6170-000 Kit, seal 308298-000 7210-001 Kit, seal 308298-000 7210-002 Kit, seal 311416-000 6610-300 Kit, seal 311418-000 6610-100 Kit, seal 311418-000 6620-200 Kit, seal 311418-000 6620-300 Kit, seal 311419-000 6610-001 Knob 305858-000 0640-000 Knob, auxiliary (Tilt & 1 Aux. Function) 306341-004 0640-100 Knob, auxiliary (Tilt & Sideshifter) 306341-002 0640-100 Knob, auxiliary (Tilt & Sideshifter, Aux. Function)306342-004 0640-100 Knob, auxiliary (Tilt) 305858-001 0640-100 Knob, lift/lower 305858-000 0640-100 Latch 301802-000 0340-000 Latch 304574-000 0340-000 Latch 304574-000 0340-001 Latch 311889-000 0340-001 Lens, Amber 306366-000 9370-000 Lens, Amber 306366-000 9370-000 Lens, Amber 306366-000 9370-001 Lens, Amber 306366-000 9370-001 Lens, Blue 306367-000 9370-000 Lens, Blue 306367-000 9370-001 Lens, Red 306368-000 9370-000 Lens, Red 306368-000 9370-000 Lens, Red 306368-000 9370-001 Lens, Red 306368-000 9370-001 Lever 300201-000 3360-000 Lid, “EE” 305972-000 0340-100 Lifter, battery pack 300128-000 10020-000 Light, Amber flashing 305979-000 9370-000 Light, Amber flashing 305979-000 9370-001 Light, Amber strobe 305979-002 9370-000 Light, Amber strobe 305979-002 9370-001 Light, Blue flashing 305979-004 9370-000 Light, Blue flashing 305979-004 9370-001 Light, Red flashing 305979-001 9370-000 Light, Red flashing 305979-001 9370-001 Light, Red strobe 305979-003 9370-000 Light, Red strobe 305979-003 9370-001 Line, hydraulic 305568-000 9100-300 Link 14813-00 0640-000 Link 14813-00 0640-100 Linkage, brake 301754-000 3300-000 Linkage, brake 301754-000 3300-100 Lockwasher 11009-05 7110-001 Lockwasher 11072-14 5510-000 Lockwasher 300545-000 1760-000 Lockwasher 300647-061 6100-000 Lockwasher 300647-061 6100-001 Lockwasher 300947-009 6100-000 Lockwasher 300947-009 6100-001 Lockwasher 301790-003 7210-000 Lockwasher 50000-11 9100-300 Lockwasher 50001-11 7110-300 Lockwasher and screw 306142-000 6160-000 Lockwasher and screw 306142-000 6160-002 Lockwasher and screw 306142-000 6160-100 Lockwasher and screw 306142-000 6160-101 Loctite spray can, N primer (for #RC680) 301583-000 10020-000 Loctite tube, #RC680 301582-000 10020-000 Loctite, 50 ML tube #515 gasket eliminator 301584-000 10020-000 Lubricant, 2 oz. Molykote 200025 10020-000 Lubricant, lift truck 49670-00 10020-000 Magnet 13928-00 6110-000 Manifold assembly 306611-000 6220-000 Manifold assembly (Tilt and Sideshifter) 308217-000 6220-001 Manifold assembly (Tilt Only) 308217-001 6220-001 Manual, CSX/WSX/WRX SERVICE 304959-000 0850-000 Manual, CSX/WSX/WRX SERVICE 304959-000 0850-001 Manual, CXS MASTER PARTS 308531-000 0850-000 Manual, CXS MASTER PARTS 308531-000 0850-001 Mechanism, brush 302520-000 1760-000

January 08, 2002

Return

K K K K K * * K K K K K K K 5 8 8 8 8 5 8 3 3 8 * * 5 5 * 5 * * 5 5 4 2 2 2 5 2 5 2 5 2 5 2 5 14 16 18 15 15 10 17 11 27 27 7 7 11 2 25 3 14 23 14 * * * 6 5 7 * * * * * * * 7

Description

Part#

FIG.# Item#

Motor assembly, E drive 24 VOLT Motor assembly, EE drive 24 VOLT Motor assembly, drive Mounting Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, clip Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, flanged Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, jam Nut, lock Nut, lock Nut, slotted Nut, twin O ring O ring O ring O ring O ring O ring O ring O ring O ring O ring O ring Orifice Orifice Orifice Orifice Orifice Orifice Orifice Orifice Pad, lower Pad, lower

301916-000 303570-000 305880-000 306000-000 306000-000 11261-11 11261-12 11261-12 301654-012 301690-008 301790-005 301790-010 301960-004 301960-006 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-016 301960-020 301960-020 301960-020 301960-020 302516-000 302773-008 304358-020 304358-020 310959-008 49624-00 49624-00 49624-00 49624-02 14851-04 14851-04 14851-04 14851-04 164046 301654-012 301654-012 301654-012 303716-020 303716-020 304731-022 304731-022 306139-000 306139-000 306139-000 306139-000 14908-29 14908-29 304348-000 14986-03 202315 202315 11015-39 12391-10 305125-000 305126-000 306123-000 306123-000 306123-000 306123-000 311795-000 25969-02 25969-02 25969-02 25969-04 25969-04 25969-04 306374-001 306374-001 308285-000 308285-000

1760-000 1760-000 1760-100 6100-000 6100-001 5510-000 7170-000 7170-100 5181-000 6125-500 7210-000 7210-000 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 0370-000 3540-000 7110-000 7110-001 7110-100 1760-000 0820-000 7110-100 7110-300 9100-002 9100-100 9100-300 9100-300 6125-500 4110-000 4110-001 5390-000 5390-001 2550-000 2550-000 3300-000 3300-100 7110-100 7110-300 6660-000 7320-000 6160-000 6160-002 6160-100 6160-101 6660-000 7320-000 3560-000 5310-000 6100-000 6100-001 6610-300 6610-300 6170-000 6170-000 6160-000 6160-002 6160-100 6160-101 6170-000 6120-100 9100-001 9100-002 6120-100 9100-001 9100-002 6125-000 6125-001 7210-001 7210-002

BT Prime-Mover, Inc.

* * 1 4 4 18 7 11 4 16 7 13 3 3 3 5 7 7 1 8 5 5 5 5 15 9 13 17 22 18 12 3 17 15 3 4 5 25 8 24 16 2 2 15 5 19 19 16 16 15 15 17 7 20 7 7 7 8 4 19 19 13 8 10 11 5 3 3 3 8 16 8 8 15 9 10 3 3 12 12

261


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Pad, upper Pad, upper Paint, BT BLACK Paint, BT BLACK Paint, BT RED Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY ORANGE Paint, SAFETY YELLOW Paint, SAFETY YELLOW Panel Panel Panel, CSX10 kick Panel, CSX10 kick Panel, kick Panel, kick Panel, tilt Panel, tilt Pin Pin Pin Pin Pin Pin Pin Pin Pin assembly Pin with cotter pins Pin with cotter pins Pin with cotter pins Pin, anchor Pin, base Pin, base Pin, brake pivot Pin, brake pivot Pin, brake pivot Pin, brake pivot Pin, chain Pin, chain Pin, chain Pin, chain Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, groove Pin, rod end Pin, rod end Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Piston Piston Piston Piston Piston Piston Piston Piston Piston Piston Piston Pivot, handle Pivot

308278-000 308278-000 52-00221-00 52-00221-00 52-00279-00 52-00279-00 52-00247-00 52-00247-00 52-00237-00 52-00237-00 306345-000 306345-000 307915-000 307915-000 306858-000 306858-000 305268-000 305268-000 201450 201450 300758-002 301762-000 301762-000 301778-000 30556-00 305693-000 200843 49267-00 49267-00 49267-00 300758-000 304707-000 304707-000 301885-000 301885-000 305564-000 305564-000 30554-00 30554-00 49818-00 49818-00 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 300758-001 11890-09 306007-000 306007-000 302572-000 302572-000 304788-000 304788-000 11073-15 11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 11073-44 301964-032 301965-026 301779-000 28137-00 29634-00 304112-000 304112-000 304736-000 304736-000 304920-00 308289-000 308289-000 308289-001 308289-001 301753-000 301748-000

7210-001 7210-002 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5460-000 5460-100 0340-000 0340-001 0340-000 0340-001 0340-000 0340-001 6100-000 6100-001 7110-001 4110-000 4110-001 4111-000 6620-200 7420-100 7410-000 7110-000 7110-001 7170-000 7110-300 6660-000 7320-000 4110-000 4110-001 4110-000 4110-001 7110-100 7110-300 7110-200 7170-100 7420-100 7110-001 7110-100 7110-300 7110-100 7110-300 7110-100 2550-000 6100-000 6100-001 4110-000 4110-001 6660-000 7320-000 7105-000 7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 6660-000 7320-000 0641-000 4111-000 0641-000 6620-200 6610-300 6610-100 6620-300 6660-000 7320-000 6610-200 7210-001 7210-002 7210-001 7210-002 4110-001 3540-000

Pivot Pivot, handle Plate Plate Plate Plate assembly, brush Plate assembly, brush box Plate, brush Plate, latch Plate, latch Plate, lower hook Plate, lower hook Plug Plug Plug Plug Plug Plug Plug assembly Plug assembly Plug assembly Plug assembly Plug, diode Plug, diode Plug, drain/fill pipe Plug, hole Plug, hole Plug, large Plug, small Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Poppet Poppet Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly Race Race, inner Receptacle, socket Receptacle, socket Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Reservoir Restructure, flow Restrictor, flow Retainer Retainer Retainer Retainer Retainer Retainer, ball Retainer, ball Retainer, ball Retainer, ball Retainer, spring Retainer, wiper Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer

304712-000 301753-000 300200-000 301882-000 301882-000 200189 307636-000 301280-005 302060-000 302060-000 308286-000 308286-000 12318-05 306141-000 306141-000 306141-000 306141-000 49274-10 306133-000 306133-000 306133-000 306133-000 49607-00 49607-00 301653-020 14915-01 305919-000 305128-000 305127-000 29830-00 304106-000 304106-000 302153-000 306134-000 306134-000 306134-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000 49993-07 49993-07 306216-001 306216-001 21037-04 21037-05 21037-05 21037-05 21037-05 21037-05 21037-06 303872-000 308297-000 308297-000 11025-02 301945-006 301945-006 304749-000 30555-00 306128-000 306128-000 306128-000 306128-000 301788-000 301790-016 101216 305990-000 23007-00 308291-000 308291-000 11826-18 11826-18 11827-20 11827-20 11898-02 11898-06 11898-09

7105-000 4110-000 3360-000 0340-000 0340-001 1750-000 1760-001 1760-100 0340-000 0340-001 7210-001 7210-002 9100-000 6160-000 6160-002 6160-100 6160-101 6610-300 6160-000 6160-002 6160-100 6160-101 9370-000 9370-001 2550-000 5230-000 0640-000 6170-000 6170-000 6610-300 6610-100 6620-300 0300-000 6160-000 6160-002 6160-100 6160-101 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000 7170-200 7110-300 5390-000 5390-001 6125-500 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 6110-000 7210-001 7210-002 6610-200 3300-000 3300-100 3550-000 6620-200 6160-000 6160-002 6160-100 6160-101 3540-000 7210-000 0641-000 0841-000 2550-000 7210-001 7210-002 6610-000 6610-001 6610-100 6620-300 7170-100 7105-000 6660-000

262

Return

4 4 8 8 8 8 8 8 8 8 3 3 5 5 5 5 15 15 5 5 16 6 6 14 12 4 K 13 18 9 13 2 2 15 26 15 26 7 4 10 8 3 17 11 14 5 3 12 2 26 26 12 10 5 5 6 10 4 1 1 4 9 4 4 1 6 8 15 10 8 8 9 9 2 17 17 17 17 12 4

BT Prime-Mover, Inc.

2 13 3 12 12 5 9 6 10 10 13 13 4 4 13 22 13 7 15 2 12 2 * * 8 5 8 2 5 5 5 5 3 16 21 13 22 1 * * 17 17 * 4 24 11 11 19 9 9 10 10 6 19 5 29 29 5 14 14 5 11 10 10 7 10 11 19 3 1 13 21 21 12 12 4 4 2 1 1

January 08, 2002


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, stop Ring, stop Ring, wear Rod Rod Rod Rod Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Rod, push Roller, battery Roller, battery Roller, battery Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, adjustment Screw, adjustment Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap

11898-09 23075-02 23075-03 27892-00 300427-000 301790-009 301790-015 304983-000 307631-000 23075-02 23075-02 14890-14 308293-000 308293-000 308293-001 308293-001 22434-14 22434-15 22434-16 304111-000 304111-001 304111-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305444-000 305444-001 305444-002 304101-007 304101-008 304101-009 304737-000 304737-000 305090-000 305090-001 305090-002 301798-000 305985-000 25204-09 25204-10 25204-13 11885-03 300550-000 301652-025 301790-001 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301827-020 301827-020 301922-020 301922-020 301950-016 301951-010 301951-010 308275-000 308275-000 308296-000 308296-000 49548-00 49548-00 49548-00 49548-00 49548-00 306126-000 306126-000 306126-000 306126-000 302772-040 20055 20055 20616 22144 28336

7320-000 6610-100 6610-200 6610-300 1760-100 7210-000 7210-000 7170-200 1760-001 6610-000 6610-001 6610-200 7210-001 7210-002 7210-001 7210-002 6620-200 6620-200 6620-200 6620-300 6620-300 6620-300 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 6610-200 6610-200 6610-200 6610-300 6610-300 6610-300 6660-000 7320-000 6610-100 6610-100 6610-100 3300-100 3300-000 0390-200 0390-000 0390-100 5510-000 1760-000 9100-100 7210-000 0841-000 5330-000 5510-000 9660-000 0340-000 0340-001 0340-000 0340-001 4110-000 4110-001 5510-000 9370-000 9370-001 7210-001 7210-002 7210-001 7210-002 6610-100 6610-200 6610-300 6620-200 6620-300 6160-000 6160-002 6160-100 6160-101 7110-300 0640-000 0640-100 3540-000 9100-002 0300-000

Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap “EE” Screw, cap “EE” Screw, clamp Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, locking Screw, locking

29971 11017-04 11139-04 11139-05 11143-03 11854-04 11854-04 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-065 301652-065 301652-090 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-060 301958-110 305065-110 50003-01 50003-01 50005-07 301825-010 301951-010 301327-015 301921-012 301922-014 301922-014 301922-020 301922-020 301922-100 301952-016 305999-000 305999-000 301922-020 301922-025 301922-025 301922-025 302406-025 301922-016 301652-030 301652-030

0370-000 3560-000 7110-200 7110-200 7170-100 7110-000 7110-001 6100-000 6100-001 6100-000 6100-001 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 7110-300 9100-300 9100-300 0340-000 0340-001 0640-000 0640-100 3540-000 9100-300 0640-000 0640-100 9100-000 9100-001 6110-000 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 3300-000 3300-100 5430-000 5430-100 5190-000 3540-000 7110-100 9500-000 0370-000 9390-000 7110-300 7110-000 7110-001 7110-100 3540-000 0370-000 7110-300 9100-300 5181-000 0340-100 0340-100 1760-000 4111-000 0640-000 0640-100 5390-000 5390-001 4111-000 9370-001 6100-000 6100-001 4111-000 4110-000 4110-001 4110-001 4110-000 0340-001 0340-000 0340-001

January 08, 2002

Return

1 9 11 11 13 5 21 2 4 10 10 1 25 25 25 25 7 7 7 9 9 9 9 9 9 9 9 9 10 10 10 12 12 12 16 16 10 10 10 16 16 2 2 2 16 6 5 10 2 3 12 6 14 14 13 13 26 15 15 5 13 1 1 28 28 2 7 1 9 2 8 8 5 8 8 15 17 5 1 7

BT Prime-Mover, Inc.

11 16 8 7 7 8 8 8 8 15 15 7 7 8 8 18 18 19 11 12 11 11 10 12 2 7 9 11 3 4 3 * * * 6 7 6 7 2 2 2 7 7 5 5 2 8 10 2 6 1 31 15 20 13 14 2 26 3 1 3 4 1 1 18 20 4 4 16 9 3 3 9 21K 8K 22K 8K 4 9 9

263


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Screw, locking Screw, locking Screw, lower hook set Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket lock Screw, socket lock Seal Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, shaft Seal, small felt Seat, valve Seat, valve Seat, valve Seat, valve Shaft Shaft Shaft Shaft Shaft Shaft Shaft, cam Shaft, roller Shaft, roller Shaft, roller Shaft, sheave Sheave Sheave Sheave Sheave Sheave Sheave, chain Sheave, chain Sheave, chain Sheave, hose Shield, end Shield, end E Shield, end EE

301957-030 301957-030 308281-000 308281-000 201512 201512 11880-09 301740-001 301740-001 301740-001 301790-002 301961-010 11176-11 11176-11 11176-11 11176-11 301954-035 301955-016 301955-016 11047-09 27205 11852-17 11852-17 301652-016 301652-016 301652-016 301922-016 301922-025 301954-025 301954-025 301954-025 301954-025 301954-060 301954-060 301955-016 303009-000 303009-000 303009-025 305141-035 305141-035 306006-000 306006-000 301954-025 305141-050 11039-31 306640-000 307628-000 27810-00 301946-000 202393 202393 301327-014 301946-001 306125-000 306125-000 306125-000 306125-000 21057-00 29637-00 304117-000 304610-000 304648-000 304648-000 301780-000 25203-09 25203-11 25203-12 24497-00 21056-00 305148-000 305148-000 305148-000 305535-000 22211-00 29624-00 29624-00 301837-000 301327-016 301327-024 304090-000

7110-000 7110-001 7210-001 7210-002 6100-000 6100-001 5310-000 4110-000 4110-001 7170-200 7210-000 4111-000 9370-000 9370-001 9370-001 9370-001 4111-000 0340-000 0340-001 7170-000 5161-000 7110-000 7110-001 4110-000 4110-001 4180-000 0340-000 0300-000 3300-000 3300-100 4110-000 4110-001 3300-000 3300-100 4180-000 3300-000 3300-100 2550-000 0300-000 0370-000 6100-000 6100-001 3550-000 7105-000 2550-000 1760-100 1760-001 3560-000 4180-000 6100-000 6100-001 1760-000 4180-000 6160-000 6160-002 6160-100 6160-101 7170-000 7110-300 7170-200 9100-300 0640-000 0640-100 0641-000 0390-200 0390-000 0390-100 7170-100 7170-000 9100-100 9100-300 9100-300 9100-300 7170-100 7110-300 7170-200 7110-300 1760-000 1760-000 1760-000

Shield, upper Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shoe Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sideshifter Assembly Sleeve Sleeve Slide, lower Slide, top Socket, Relief Valve Solenoid Control Valve Assembly Solenoid, pump Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spool, “T” Spool, “T” Spool, “T” Spool, “T” Spray, BT BLACK Spray, BT BLACK Spray, BT RED Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, belleville Spring, brush Spring, brush Spring, load check

306774-000 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 304357-000 300203-000 307969-000 307969-001 308370-000 308370-001 41949-00 41949-01 52-05103-00 52-05103-00 301790-006 301790-007 300161-000 305021-000 22226-01 21111-01 21111-01 21111-02 21111-02 29917-03 301790-008 301790-011 301790-017 304855-000 304855-000 306131-000 306131-000 306131-000 306131-000 306137-000 306137-000 306137-000 306137-000 52-00224-00 52-00224-00 52-00257-00 52-00257-00 52-00276-00 52-00276-00 52-00260-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 300418-000 301765-000 301765-000 301920-000 301920-000 304921-000 305786-000 306005-000 306005-000 30612-01 306129-000 306129-000 306129-000 306129-000 306132-000 306132-000 306132-000 306132-000 200190 300562-000 300549-000 307635-000 306130-000

0820-000 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 7170-200 3360-000 7210-001 7210-001 7210-002 7210-002 7210-000 7210-000 5430-000 5430-100 7210-000 7210-000 10020-000 6170-000 5610-000 7110-000 7110-001 7110-000 7110-001 7110-300 7210-000 7210-000 7210-000 4110-000 4110-001 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 6610-100 6610-300 6620-300 3360-000 1760-100 4110-000 4110-001 3300-000 3300-100 6610-200 3540-000 6100-000 6100-001 6620-200 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 1750-000 1760-000 1760-000 1760-001 6160-000

264

Return

14 19 8 8 22 22 2 16 13 9 9 7 1 3 6 11 11 6 6 1 3 4 4 11 11 4 4 4 17 17 4 4 5 5 7 10 10 6 6 3 28 28 6 5 14 16 1 3 11 18 18 20 13 7 12 4 12 2 28 8 9 7 7 6 5 6 5 4 5 2 8 15 1 5 22 6 30 2 19 19

BT Prime-Mover, Inc.

1 1 2 2 1 5 1 1 1 5 1 1 3 7 * * * * * * 12 12 6 1 4 * 1 7 7 6 6 29 3 14 17 17 18 13 17 10 17 22 4 18 4 8 8 8 8 8 8 8 8 6 6 6 6 5 18 19 18 18 3 10 23 23 13 11 9 8 9 14 18 11 18 6 17 8 8 12

January 08, 2002


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Spring, load check Spring, load check Spring, load check Spring, return Spring, return Spring, return Staging Cylinder assy Staging Cylinder assy Staging Cylinder assy Stator complete E Stator complete EE Stem, handle Stem, handle Strap, static Support Support Support Switch Switch Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Tee Tee Tee Tee Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tie, wire Tie, wire Tilt Cylinder Assembly Tilt Cylinder Assembly Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 2 ports Tube cylinder, 2 ports

306130-000 306130-000 306130-000 46490 301917-000 301917-000 305441-000 305441-001 305441-002 302522-000 304089-000 301766-000 301766-000 306241-000 304659-000 308277-000 308277-000 305861-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49615-02 49616-01 49616-01 49616-01 49616-02 49652-01 200150 49831-00 200159 25332-01 25332-01 25332-02 304726-000 304726-000 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304650-000 304653-000 304654-000 304730-000 304730-000 306002-000 306002-000 306837-000 304108-000 304108-001 304108-002 305089-000 305089-001 305089-002 305412-000 305412-001 305412-002 305438-000 305438-001 305438-002 305442-000 305442-001 305442-002 308015-000 308015-001 308015-002 304263-001 304263-003 304263-015 304263-000 304263-002 304263-014

6160-002 6160-100 6160-101 0641-000 5161-000 5510-000 6610-200 6610-200 6610-200 1760-000 1760-000 4110-000 4110-001 5181-000 0300-000 7210-001 7210-002 0640-100 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6125-400 6125-200 6125-201 6125-500 6125-400 6125-500 1750-000 9660-000 1750-000 5430-000 5430-100 9370-000 6660-000 7320-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-100 0640-100 6660-000 7320-000 6100-000 6100-001 6125-400 6620-300 6620-300 6620-300 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-001 6610-001 6610-001 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300

Tube, flash (strobe light) Tube, flash (strobe light) Tube, lift/lower Valve, 3 way 2 position Valve, 4 way spool Valve, BI-Directional Valve, BI-Directional Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, N.C. Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, brass flat Washer, finishing Washer, finishing Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, shim Washer, spacer Washer, spacer Washer, spacer Washer, stop bolt Washer, stop bolt Washer, wave Washer, wave Wheel Wheel assembly, load Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Windshield Windshield Windshield Wire

303305-000 303305-000 304654-000 305120-000 308328-000 304795-000 304795-000 305117-000 26907-00 26907-01 26907-02 21037-03 21037-03 26907-01 306513-001 306513-002 307050-000 307050-000 307050-000 307050-000 305118-000 20375 11857-03 11857-03 11936-07 11936-17 14935-01 300544-000 301776-000 302096-008 302096-008 306136-000 306136-000 306136-000 306136-000 308295-000 308295-000 302792-000 302792-000 302096-008 302528-000 11016-02 50000-15 50000-15 50000-17 50000-17 50000-17 50000-19 50000-19 50000-19 308283-000 308283-000 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 29609-00 301327-010 14935-01 300563-000 301298-000 308282-000 308282-000 300421-000 307638-000 27808-00 305149-000 302258-006 302247-000 302258-004 304748-000 302258-002 302258-000 302258-003 306067-004 306067-005 306067-006 52-07933-00

9370-000 9370-001 0640-000 6170-000 6220-001 6220-000 6220-001 6170-000 6125-500 6125-500 6125-500 6125-100 6125-101 6125-300 6125-400 6125-400 6125-000 6125-001 6125-200 6125-201 6170-000 3300-000 7110-000 7110-001 6610-200 3560-000 9100-300 1760-000 4111-000 4110-001 4110-001 6160-000 6160-002 6160-100 6160-101 7210-001 7210-002 5430-000 5430-100 4110-000 4110-000 7110-001 0370-000 9500-000 0300-000 0370-000 5181-000 7110-000 7110-001 7110-100 7210-001 7210-002 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7110-300 1760-000 3560-000 1760-000 3560-000 7210-001 7210-002 1760-100 1760-001 3560-000 3550-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 0820-000 0820-000 0820-000 5390-000

January 08, 2002

Return

22 9 23 4 2 1 * * * 13 13 20 21 3 9 3 3 9 14 3 3 5 1 1 2 3 1 9 6 6 14 16 15 8 1 3 17 17 * 3 3 2 2 2 2 2 3 * 3 3 21 6 6 9 9 5 3 3 3 3 3 3 13 13 13 8 8 8 9 9 9 13 13 13 3 3 3 4 4 4

BT Prime-Mover, Inc.

* * 19 6 4 2 2 1 5 1 9 2 2 2 8 7 2 2 2 2 3 20 2 2 4 7 10 10 17 9K 23K 21 19 17 19 27 27 7 7 22K 9K 11 7 3 8 8 2 16 21 14 10 10 1 8 2 10 1 9 21 16 15 18 11 9 9 8 12 13 2 1 3 1 3 1 1 1 2 2 2 12

265


CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Wire Yoke assembly Yoke assembly Yoke, caster

52-07933-00 301944-000 301944-000 302058-000

5390-001 3300-000 3300-100 3560-000

266

Return

Description

Part#

FIG.# Item#

12 4 4 4

BT Prime-Mover, Inc.

January 08, 2002


Numerical Index

ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

20055 20055 20375 20616 22144 27205 28336 29971 46490 101216 109631 119697 151847 151847 151848 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-15 11020-15 11020-41 11020-43 11020-46 11020-47 11025-02 11030-21 11039-31 11047-09 11072-14 11073-15 11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 11073-44 11133-04 11133-05 11133-05 11133-05 11139-04 11139-05 11143-03

Screw, cap Screw, cap Washer Screw, cap Screw, cap Screw, socket head Screw, cap Screw, cap Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Right BT LOGO Decal, Left BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin assembly Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter, flush and hard to reach O ring O ring Coupler Coupler Seal, oil Seal, oil Lockwasher O ring Washer, flat Screw, cap Bushing Bushing Bushing Bearing Bushing Bushing Retainer Bearing, ball Seal Screw, socket flat head Lockwasher Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, cotter Screw, cap Screw, cap Screw, cap

January 08, 2002

Return

FIG.# Item# 0640-000 0640-100 3300-000 3540-000 9100-002 5161-000 0300-000 0370-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-001 0850-000 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-300 7110-001 3560-000 6660-000 7320-000 3540-000 4110-000 5161-000 7105-000 6610-200 2550-000 2550-000 7170-000 5510-000 7105-000 7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 6660-000 7320-000 7420-100 7110-001 7110-100 7110-300 7110-200 7110-200 7170-100

15 17 20 5 1 3 7 11 4 3 2 2 6 6 7 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 10 13 11 16 13 13 6 19 5 3 5 10 14 1 17 6 10 4 1 1 4 9 4 4 3 17 11 14 8 7 7

Part#

Description

FIG.# Item#

11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11261-12 11523-04 11523-10 11695-05 11695-05 11695-06 11695-06 11695-12 11695-12 11813-14 11813-15 11826-18 11826-18 11827-20 11827-20 11844-02 11844-02 11844-02 11852-17 11852-17 11854-04 11854-04 11857-03 11857-03 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 11898-02 11898-06 11898-09 11898-09 11936-07 11936-17 12318-05 12318-05 12391-10

Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, 90° grease Screw, slotted Screw, slotted Screw, slotted Screw, slotted Bearing Bearing Bearing, roller Bearing Nut Nut Nut Bearing Bearing Bushing Bushing Bushing, flanged Bushing, flanged Bearing, flanged Bushing, flanged Grommet “EE” Grommet “EE” Ring, retainer Ring, retainer Ring, retainer Ring, retainer Key Key Key Screw, socket head Screw, socket head Screw, cap Screw, cap Shim Shim Shim Washer Washer Shim Shim Shim Shim Shim Shim Shim Shim Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, seal Washer, seal Washer, sealing Ring, retainer Ring, retainer Ring, retainer Ring, retainer Washer Washer Cap Plug O ring

7110-100 7110-300 7170-000 7170-100 3560-000 4110-000 4110-001 7110-300 7170-200 4180-000 9370-000 9370-001 9370-001 9370-001 4180-000 2550-000 3560-000 4180-000 5510-000 7170-000 7170-100 7170-000 7170-100 3300-000 3300-100 0640-000 0640-100 4110-001 4110-001 0340-100 0340-100 6610-000 6610-001 6610-100 6620-300 2550-000 3300-000 3300-100 7110-000 7110-001 7110-000 7110-001 7110-200 7420-000 7420-200 7110-000 7110-001 7110-100 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 5310-000 5510-000 2550-000 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7170-100 7105-000 6660-000 7320-000 6610-200 3560-000 9100-001 9100-000 6610-300

BT Prime-Mover, Inc.

5 3 3 3 6 23 25 27 1 3 1 3 6 11 10 12 14 12 18 7 11 4 6 9 9 2 2 20 14 6 5 12 12 4 4 3 1 1 4 4 8 8 1 2 2 2 2 1 5 1 1 1 5 1 1 2 16 2 1 8 2 10 1 9 2 1 1 1 4 7 6 4 8

267


ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

13281-02 13281-02 13857-01 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14851-04 14851-04 14859-06 14890-14 14908-29 14908-29 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-10 15677-10 15677-11 15677-11 15677-11 15677-11 15677-11 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20163-102 20208-00 20323-00 21037-03 21037-03 21037-04 21037-05 21037-05 21037-05 21037-05 21037-05 21037-06 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21110-00 21111-01 21111-01 21111-02 21111-02 21112-00

E clip E clip Ball Magnet Link Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Nut, clip Nut, clip Clamp Ring, wear Nut, lock Nut, lock Plug, hole Washer Washer, spacer Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Jumper Switch, brake interlock Switch, brake interlock (Sealed) Valve, flow limiting Valve, flow limiting Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Anchor, chain Sheave Shaft Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bar, sheave head Bar, sheave head Spacer Spacer Spacer Spacer Clamp

4110-000 4110-001 6620-200 6110-000 0640-000 0640-100 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7110-300 7110-300 7110-300 7110-300 4110-000 4110-001 5390-000 5390-001 6125-400 6610-200 6660-000 7320-000 5230-000 9100-300 3560-000 5310-000 9100-100 9100-300 9370-001 9370-001 4110-000 4110-001 5390-000 5390-001 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 3530-000 3530-000 3530-000 3530-000 5390-000 5390-001 5310-000 5310-000 6125-100 6125-101 6125-500 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 7170-000 7170-000 7170-000 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000

21112-00 21112-01 21112-01 21372-00 21372-00 21372-01 21372-01 21372-02 21372-02 21372-03 21372-03 22206-00 22206-00 22211-00 22226-01 22257-00 22434-14 22434-15 22434-16 23006-00 23007-00 23008-00 23019-00 23019-00 23075-02 23075-02 23075-02 23075-03 23309-01 23452-01 24497-00 24514-00 24519-01 24536-00 25008-01 25008-01 25008-02 25008-02 25008-03 25008-03 25008-04 25008-04 25094-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-01 25332-02 25969-02 25969-02 25969-02 25969-04 25969-04 25969-04 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28137-00 28142-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00

Clamp Bar, clamp Bar, clamp Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Guide, piston rod Guide, piston rod Sheave, chain Solenoid, pump Anchor, chain Rod cylinder Rod cylinder Rod cylinder Gear, pinion Ring Brake assembly Drum, brake Drum, brake Ring, retainer Ring, stop Ring, stop Ring, retainer Horn Contactor, line Shaft, sheave Head, sheave Channel Kit, seal Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Fuse, 300 AMP Bearing Bearing Bearing Shaft, roller Shaft, roller Shaft, roller Roller, battery Roller, battery Roller, battery Tie, wire Tie, wire Tie, wire Orifice Orifice Orifice Orifice Orifice Orifice Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limit Base, plate Wheel Cap, hub Seal, felt Ring, retainer Piston Bearing Bearing Decal, 300 AMP “EE” Washer, shim Sheave, chain Sheave, chain Bearing Piston

7110-001 7110-000 7110-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 6610-000 6610-001 7170-100 5610-000 7170-100 6620-200 6620-200 6620-200 2550-000 2550-000 3360-000 3300-000 3300-100 6610-100 6610-000 6610-001 6610-200 5161-000 5192-000 7170-100 7170-100 7110-200 6610-200 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 7410-000 7410-001 5430-000 5430-100 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 5430-100 9370-000 6120-100 9100-001 9100-002 6120-100 9100-001 9100-002 6125-500 6125-500 6125-300 6125-500 3560-000 3560-000 3560-000 3560-000 6610-300 6620-200 6620-200 6620-300 0340-100 7110-300 7110-300 7170-200 6610-300 6610-300

268

Return

5 5 14 7 16 18 2 2 4 4 4 9 9 9 2 10 10 10 24 16 2 2 1 1 7 7 5 10 15 4 9 17 2 10 25 17 3 3 6 6 7 7 17 17 2 2 2 2 9 9 3 3 2 2 19 9 9 10 10 6 19 8 5 2 3 3 2 1 1 2 6 6 3 10 12 7 7 6 6 5

BT Prime-Mover, Inc.

5 18 13 * * * * * * * * 11 11 5 1 10 7 7 7 4 13 1 2 2 9 10 10 11 4 1 4 1 6 K * * * * * * * * 4 4 3 3 3 5 6 5 2 2 2 17 17 * 16 8 8 15 9 10 5 1 2 9 1 13 10 3 11 15 4 12 7 21 22 6 14 10

January 08, 2002


ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

29635-00 29635-00 29635-00 29637-00 29830-00 29917-03 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300544-000 300545-000 300549-000 300550-000 300560-000 300560-000 300562-000 300563-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 301280-001 301280-005 301297-000 301298-000 301327-010 301327-014 301327-015 301327-016 301327-017 301327-023 301327-024 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-025

Spring 6610-100 Spring 6610-300 Spring 6620-300 Shaft 7110-300 Plunger assembly 6610-300 Spacer 7110-300 Lifter, battery pack 10020-000 Tool, bearing installing 10020-000 Socket, Relief Valve 10020-000 Cam 3360-000 Plate 3360-000 Lever 3360-000 Clip 3360-000 Shoe 3360-000 Spring 3360-000 Spring 1760-100 Bearing 1760-100 Bearing 1760-100 Washer, wave 1760-100 Ring, retainer 1760-100 Band, head 1760-100 Washer 1760-000 Lockwasher 1760-000 Spring, brush 1760-000 Screw 1760-000 Bearing 1760-000 Bearing 1760-000 Spring, belleville 1760-000 Washer, spacer 1760-000 Lockwasher 6100-000 Lockwasher 6100-001 Pin, anchor 7110-300 Pin, cylinder anchor 7110-100 Pin 7110-001 Screw, cap 6100-000 Screw, cap 6100-001 Ball 6100-000 Ball 6100-001 Lockwasher 6100-000 Lockwasher 6100-001 Screw, cap 6100-000 Screw, cap 6100-001 Kit, seal 6610-000 Fan 1760-100 Plate, brush 1760-100 Axle, caster 3560-000 Washer, spacer 3560-000 Washer, shim 1760-000 Seal, shaft 1760-000 Screw, clamp 1760-000 Shield, end 1760-000 Insulator 1760-000 Armature 1760-000 Shield, end E 1760-000 Battery discharge indicator/hourmeter 5230-000 Case, gear 2550-000 Cover, gear case 2550-000 Loctite tube, #RC680 10020-000 Loctite spray can, N primer (for #RC680) 10020-000 Loctite, 50 ML tube #515 gasket eliminator10020-000 Gear, drive 2550-000 Transmission assembly 2550-000 Screw, cap 6125-000 Screw, cap 6125-001 Screw, cap 6125-200 Screw, cap 6125-201 Screw, cap 6125-400 Screw, cap 6125-500 Screw, cap 7110-300 Screw, cap 9100-300 Screw, cap 9100-300 Screw, socket head 4110-000 Screw, socket head 4110-001 Screw, socket head 4180-000 Screw 9100-100 Screw, cap 0340-000 Screw, cap 0340-001 Screw, cap 0640-000 Screw, cap 0640-100 Screw, cap 3540-000

January 08, 2002

Return

FIG.# Item# 6 6 6 28 5 29 2 3 4 2 3 4 5 7 6 5 7 14 8 13 10 10 11 8 6 3 15 17 18 27 27 13 12 16 8 8 24 24 7 7 15 15 K 12 6 5 11 16 20 1 2 4 14 19 1 1 7 * * * 16 * 7 7 8 8 18 18 19 11 12 11 11 4 5 11 11 10 12 2

Part#

Description

301652-025 301652-030 301652-030 301652-030 301652-030 301652-065 301652-065 301652-090 301653-020 301654-012 301654-012 301654-012 301654-012 301665-000 301690-008 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301740-001 301748-000 301753-000 301753-000 301754-000 301754-000 301762-000 301762-000 301764-000 301764-000 301765-000 301765-000 301766-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301790-001 301790-002 301790-003 301790-004 301790-005 301790-006 301790-007 301790-008 301790-009 301790-010 301790-011 301790-012 301790-013 301790-015 301790-016 301790-017 301790-018 301790-019 301798-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301826-016 301827-020 301827-020 301837-000 301844-000 301844-000 301860-000 301860-000 301882-000

Screw, cap Screw, cap Screw, cap Screw, locking Screw, locking Screw, cap Screw, cap Screw, cap Plug, drain/fill pipe Nut Nut, flanged Nut, flanged Nut, flanged Gear, idler Nut Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Screw, set Pivot Pivot, handle Pivot, handle Linkage, brake Linkage, brake Pin Pin Baffle Baffle Spring Spring Stem, handle Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Screw Screw, set Lockwasher Hook, lower Nut Slide, lower Slide, top Spacer Ring, retainer Nut Spacer Cylinder assembly Cylinder assembly Ring, retainer Retainer, wiper Spacer Kit, seal Anchor, cylinder Rod, push Latch Screw Screw Screw Screw Screw, cap “EE” Screw Screw Screw Screw Sheave, hose Console Console Anchor, spring Anchor, spring Plate

BT Prime-Mover, Inc.

FIG.# Item# 9100-300 0640-000 0640-100 0340-000 0340-001 9100-000 9100-001 6110-000 2550-000 5181-000 2550-000 3300-000 3300-100 2550-000 6125-500 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 4110-000 4110-001 7170-200 3540-000 4110-001 4110-000 3300-000 3300-100 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4110-000 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 7210-000 3300-100 0340-000 0841-000 5330-000 5510-000 9660-000 0340-100 0340-000 0340-001 0340-000 0340-001 7110-300 0340-000 0340-001 3300-000 3300-100 0340-000

7 9 11 9 9 3 4 3 8 4 5 19 19 11 16 15 7 13 18 8 5 2 16 13 9 4 12 13 15 15 6 6 3 3 18 19 20 21 17 12 14 8 6 10 11 10 9 11 8 7 6 1 3 5 13 14 15 15 21 19 17 K 2 16 8 2 3 12 6 3 14 14 13 13 30 1 1 6 6 12

269


ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301882-000 301885-000 301885-000 301889-000 301916-000 301917-000 301917-000 301920-000 301920-000 301921-012 301922-014 301922-014 301922-016 301922-016 301922-020 301922-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-025 301922-100 301944-000 301944-000 301945-006 301945-006 301946-000 301946-001 301949-000 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301954-025 301954-025 301954-025 301954-025 301954-025 301954-035 301954-060 301954-060 301955-016 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006

Plate Pin, brake pivot Pin, brake pivot Breaker, 12 AMP Motor assembly, E drive 24 VOLT Spring, return Spring, return Spring Spring Screw, flat head Screw, flat head Screw, flat head Screw, flat socket head Screw, socket head Screw Screw Screw, flat head Screw, flat head Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat head socket Screw, socket head Screw, flat head Yoke assembly Yoke assembly Retainer Retainer Seal, large felt Seal, small felt Bearing, handle Bearing, handle Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap “EE” Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, cap Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket lock Screw, socket Screw, socket head Screw, socket head Screw, socket Screw, socket Screw, socket head Screw, Cap Screw, cap Screw, cap Screw, locking Screw, locking Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut

0340-001 4110-000 4110-001 5910-000 1760-000 5161-000 5510-000 3300-000 3300-100 4111-000 0640-000 0640-100 0340-001 0340-000 4110-000 4110-001 5390-000 5390-001 4111-000 4110-000 4110-001 4110-001 0300-000 4111-000 3300-000 3300-100 3300-000 3300-100 4180-000 4180-000 3300-000 3300-100 5510-000 9370-000 9370-001 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 0340-100 3300-000 3300-100 5430-000 5430-100 9370-001 5190-000 3300-000 3300-100 4110-000 4110-001 3550-000 4111-000 3300-000 3300-100 0340-000 0340-001 4180-000 3540-000 7110-100 9500-000 7110-000 7110-001 0370-000 9390-000 7110-300 7110-000 7110-001 7110-100 3540-000 4111-000 3300-000 3300-100 5190-000 5430-000

301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-016 301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302023-000 302058-000 302060-000 302060-000 302061-000 302069-000 302069-000 302080-000 302092-000 302096-008 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302290-000 302363-000 302406-025 302516-000 302519-000 302520-000 302521-000 302522-000 302528-000 302572-000 302572-000 302772-040 302773-008 302792-000 302792-000 303009-000 303009-000 303009-025 303305-000 303305-000 30354-09 30354-10 30354-11 303570-000 303624-000 303716-020 303716-020 303781-000 303782-000 303872-000 304089-000 304090-000 304100-014 304100-015 304100-016 304100-017

Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Harness, head Yoke, caster Plate, latch Plate, latch Bracket, harness Bumper, door Bumper, door Clamp, cable Keys, set of 2 Washer Washer Washer, finishing Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Bumper Kit, lead assembly Screw, flat head socket Nut Brush and terminal Mechanism, brush Insulator Stator complete E Washer, finishing Pin, groove Pin, groove Screw, button head Nut Washer, brass flat Washer, brass flat Screw, socket head Screw, socket head Screw, socket head Tube, flash (strobe light) Tube, flash (strobe light) Hose Hose Hose Motor assembly, EE drive 24 VOLT Tire, Crowned Urethane Nut, jam Nut, jam Counterweight Counterweight Reservoir Stator complete EE Shield, end EE Cylinder assembly, 2 ports Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 1 port

5430-100 0300-000 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 0370-000 3540-000 7110-000 7110-001 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 5390-001 3560-000 0340-000 0340-001 4180-000 0340-000 0340-001 4111-000 5310-000 4110-001 4110-001 4110-000 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-000 4110-001 1760-100 4110-000 1760-000 1760-000 1760-000 1760-000 1760-000 4110-000 4110-000 4110-001 7110-300 0820-000 5430-000 5430-100 3300-000 3300-100 2550-000 9370-000 9370-001 6125-400 6125-400 6125-400 1760-000 3530-000 7110-100 7110-300 0370-000 0370-000 6110-000 1760-000 1760-000 6610-300 6610-300 6610-300 6610-300

270

Return

12 15 26 1 * 2 1 18 18 1 18 20 4 4 26 15 4 4 9 21K 8K 22K 4 16 4 4 14 14 11 13 8 8 15 5 13 * * * 6 7 6 7 2 2 2 4 7 7 5 5 9 2 17 17 4 4 6 11 5 5 6 6 7 8 10 2 14 19 6 1 31 15 20 13 14 3 3 3 5 7

BT Prime-Mover, Inc.

7 1 8 5 5 5 5 15 9 13 17 22 18 7 1 6 1 1 1 4 10 10 6 2 2 4 * 9K 23K 22K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 3 8K 12 5 7 9 13 9K 12 10 8 3 7 7 10 10 6 * * 4 4 4 * 2 16 16 1 1 5 13 19 ** * ** *

January 08, 2002


ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304553-000 304574-000 304574-000 304583-000 304597-000 304597-000 304610-000 304633-000 304633-000 304634-000 304634-000 304638-003 304638-003 304647-000 304648-000 304648-000 304650-000 304653-000 304654-000 304654-000 304655-000 304659-000 304707-000 304707-000 304712-000 304726-000 304726-000 304726-010 304726-010 304727-000 304727-000 304730-000 304730-000 304731-022 304731-022 304735-000 304735-000 304736-000 304736-000 304737-000

Cylinder assembly, 2 ports Cylinder assembly, 1 port Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Piston Piston Shaft Head, sheave Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Switch, toggle Contactor, 300 Amp line “E” Contactor, line “EE” Bar, torsion Base, spring Nut, slotted Bearing, thrust Shim Nut Nut Anchor, chain Anchor, chain Frame, lift Head, sheave Counterweight Latch Latch Caster assembly Decal, NO RIDING Decal, NO RIDING Shaft Bracket Bracket Bracket Bracket Fitting, adapter Fitting, adapter Counterweight Shaft Shaft Tube Tube Tube Tube, lift/lower Handle Support Pin, base Pin, base Pivot Tilt Cylinder Assembly Tilt Cylinder Assembly Kit, seal Kit, seal Eye, rod Eye, rod Tube Tube Nut, jam Nut, jam Bearing Bearing Piston Piston Rod, cylinder

6610-300 6610-300 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6610-100 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6610-100 6620-300 7170-200 7170-200 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 5310-000 5192-100 5192-200 3540-000 3540-000 3560-000 3560-000 7170-200 7110-100 7110-300 7110-100 7110-300 7420-300 7170-000 0370-000 0340-000 0340-001 3560-000 0850-000 0850-001 9100-300 0640-000 0640-100 0640-000 0640-100 6125-100 6125-101 0370-000 0640-000 0640-100 0640-000 0640-100 0640-100 0640-000 0640-100 0300-000 6660-000 7320-000 7105-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000 7320-000 6660-000

304737-000 304747-000 304748-000 304749-000 304775-000 304783-000 304784-000 304784-001 304788-000 304788-000 304794-000 304794-000 304795-000 304795-000 304797-000 304797-000 304853-000 304853-000 304855-000 304855-000 304860-000 304920-00 304921-000 304959-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305024-000 305024-000 305042-000 305042-001 305042-002 305065-110 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305106-000 305106-001 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305141-035 305141-050 305148-000 305148-000 305148-000 305149-000 305211-000 305211-001 305211-002 305268-000 305268-000 305282-001 305297-000

Rod, cylinder Hub Wheel, load Retainer Harness Door, battery Door, battery Door, battery Pin, rod end Pin, rod end Coil Coil Valve, BI-Directional Valve, BI-Directional Coil Coil Bearing Bearing Spacer Spacer Bearing Piston Spring Manual, CSX/WSX/WRX SERVICE Manual, CSX/WSX/WRX SERVICE Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid Control Valve Assembly Decal, CSX Decal, CSX Frame, battery roller Frame, battery roller Frame, battery roller Screw, cap Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Bearing Counterweight Counterweight Valve, check Valve, N.C. Kit, Seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O ring O ring Plug, small Plug, large Anchor, chain Backrest Backrest Backrest Screw, socket head Screw, socket head Screw, socket lock Sheave Sheave Sheave Wheel assembly, load Column, outer Column, outer Column, outer Panel, tilt Panel, tilt Battery discharge indicator, BDI Column, intermediate

January 08, 2002

Return

** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 4 3 4 3 4 3 1 1 1 9 12 8 2 3 17 15 3 1 2 6 1 3 3 * 2 2 9 17 19 6 6 1 1 5 7 7 3 3 21 19 10 9 2 2 2 3 3 K K 14 14 6 6 15 15 19 19 9 9 16

BT Prime-Mover, Inc.

FIG.# Item# 7320-000 3550-000 3550-000 3550-000 5390-000 0390-200 0390-000 0390-000 6660-000 7320-000 6220-000 6220-001 6220-000 6220-001 6220-000 6220-001 6610-000 6610-001 4110-000 4110-001 6610-200 6610-200 6610-200 0850-000 0850-001 7170-200 6100-000 6100-001 0300-000 6110-000 6110-000 6170-000 0850-000 0850-001 0390-200 0390-000 0390-100 0370-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 0370-000 0370-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 0370-000 7105-000 9100-100 9100-300 9100-300 3550-000 7110-300 7110-300 7110-300 0340-000 0340-001 5230-000 7110-300

16 4 3 5 6 4 4 1 5 5 3 5 2 2 1 1 6 6 17 18 14 2 3 * * 2 * * 13 4 6 * 11 11 1 5 1 2 * * * 3 3 3 10 10 10 13 4 4 1 3 * 6 * 4 7 9 10 11 5 2 5 1 1 1 6 3 5 2 8 15 2 20 20 20 15 15 2 17

271


ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

305297-001 305297-002 305301-000 305301-001 305301-002 305396-000 305396-000 305396-001 305396-001 305396-002 305396-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305411-000 305411-001 305411-002 305412-000 305412-001 305412-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305415-000 305423-000 305423-001 305423-002 305430-000 305430-001 305430-002 305437-000 305437-001 305437-002 305438-000 305438-001 305438-002 305441-000 305441-001 305441-002 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 305445-000 305469-000 305469-001 305469-002 305473-000 305473-001 305473-002 305477-000 305493-000 305507-000 305507-000 305522-000 305535-000 30554-00 30554-00 30555-00 30556-00 305564-000 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305755-000 305755-010 305786-000 305858-000 305858-000

Column, intermediate Column, intermediate Column, inner Column, inner Column, inner Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Frame, lift Column, outer Column, outer Column, outer Column, inner Column, inner Column, inner Freelift cylinder assy Freelift cylinder assy Freelift cylinder assy Tube cylinder Tube cylinder Tube cylinder Staging Cylinder assy Staging Cylinder assy Staging Cylinder assy Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Frame, lift Column, outer Column, outer Column, outer Column, inner Column, inner Column, inner Frame, lift Switch, disconnect Decal, NO STEP Decal, NO STEP Bracket Sheave Pin, chain Pin, chain Retainer Pin Pin, brake pivot Pin, brake pivot Line, hydraulic Cushion Cushion Pin Handle Compensator cylinder assembly Kit, compensator seal Spring Knob Knob, lift/lower

7110-300 7110-300 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 7420-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 7420-200 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7420-100 5310-000 0850-000 0850-001 7110-300 9100-300 7110-100 7110-300 6620-200 6620-200 4110-000 4110-001 9100-300 0300-000 0300-000 7420-100 6110-000 6120-100 6120-100 3540-000 0640-000 0640-100

305858-001 305861-000 305862-000 305862-000 305878-000 305878-001 305879-000 305880-000 305881-000 305919-000 305935-000 305937-000 305937-000 305938-000 305938-000 305946-000 305955-000 305955-000 305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 305971-000 305972-000 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305974-004 305974-004 305975-000 305975-000 305975-001 305975-001 305976-000 305976-000 305976-000 305976-001 305976-001 305976-001 305979-000 305979-000 305979-001 305979-001 305979-002 305979-002 305979-003 305979-003 305979-004 305979-004 305981-000 305982-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000

Knob, auxiliary (Tilt) Switch Boot Boot Controller, 200 AMP system Controller, 300 AMP system Drive motor assembly Motor assembly, drive Harness, handle stem Plug, hole Harness, main Control Valve Assembly, One Spool Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus “EE” Bar, bus Box, “EE’ Lid, “EE” Cable Cable Cable Cable Cable Cable Cable Cable Cable “EE” Cable “EE” Cable Cable Cable Cable Cable Cable Cable, POSITIVE Cable Cable Cable, NEGATIVE Light, Amber flashing Light, Amber flashing Light, Red flashing Light, Red flashing Light, Amber strobe Light, Amber strobe Light, Red strobe Light, Red strobe Light, Blue flashing Light, Blue flashing Kit, “EE” cover band Kit, “EE” cover band Band, “EE” cover Rod, push Reverser assembly (3 Wire) Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly

0640-100 0640-100 0640-000 0640-100 5460-000 5460-100 1760-001 1760-100 5390-000 0640-000 5390-000 6160-000 6160-002 6160-100 6160-101 7110-100 0850-000 0850-001 5430-000 5430-000 5430-000 5430-100 5430-000 5430-100 0340-100 0340-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5190-000 5430-000 5430-100 5190-000 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 9370-000 9370-001 1760-001 1760-100 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000

272

Return

17 17 9 9 9 1 1 1 1 1 1 9 9 9 9 9 9 * * * 13 13 13 9 9 9 9 9 9 3 11 11 11 5 5 5 * * * 8 8 8 * * * 9 9 9 10 10 10 3 19 19 19 6 6 6 2 5 10 10 18 1 7 4 11 12 15 26 14 11 10 4 8 19 K 10 5 5

BT Prime-Mover, Inc.

8 9 4 4 1 1 * 1 5 8 7 1 1 1 1 9 1 1 10 8 9 9 9 8 1 2 14 14 16 16 15 15 13 13 8 8 3 3 11 11 2 2 4 1 1 3 2 5 2 5 2 5 2 5 2 5 * K 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 *

January 08, 2002


ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306067-004 306067-005 306067-006 306097-000 306120-000 306120-000 306120-000 306120-000 30612-01 306123-000 306123-000 306123-000 306123-000 306125-000 306125-000 306125-000 306125-000 306126-000 306126-000 306126-000 306126-000 306127-000 306127-000 306127-000 306127-000 306128-000 306128-000 306128-000 306128-000 306129-000 306129-000 306129-000 306129-000 306130-000 306130-000 306130-000 306130-000 306131-000 306131-000 306131-000 306131-000 306132-000 306132-000 306132-000 306132-000 306133-000 306133-000 306133-000 306133-000 306134-000 306134-000 306134-000 306134-000 306135-000 306135-000 306135-000 306135-000 306136-000 306136-000 306136-000 306136-000 306137-000

Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Bracket, slotted Bracket, tab Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Windshield Windshield Windshield Switch Ball Ball Ball Ball Spring O ring O ring O ring O ring Seat, valve Seat, valve Seat, valve Seat, valve Screw, adjustment Screw, adjustment Screw, adjustment Screw, adjustment Gasket Gasket Gasket Gasket Retainer, ball Retainer, ball Retainer, ball Retainer, ball Spring Spring Spring Spring Spring, load check Spring, load check Spring, load check Spring, load check Spacer Spacer Spacer Spacer Spring Spring Spring Spring Plug assembly Plug assembly Plug assembly Plug assembly Poppet Poppet Poppet Poppet Cap, end Cap, end Cap, end Cap, end Washer Washer Washer Washer Spool, “T”

January 08, 2002

Return

FIG.# Item# 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 0820-000 0820-000 0820-000 5510-000 6160-000 6160-002 6160-100 6160-101 6620-200 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000 6160-002 6160-100 6160-101 6160-000

13 13 12 9 10 3 4 3 4 12 12 10 10 14 14 11 11 13 2 2 2 14 2 11 2 11 13 5 3 3 3 7 12 4 12 8 8 5 8 9 6 6 6 10 10 7 10 11 9 8 9 12 22 9 23 13 17 10 17 14 18 11 18 15 2 12 2 16 21 13 22 18 15 14 15 21 19 17 19 22

Part#

Description

306137-000 306137-000 306137-000 306139-000 306139-000 306139-000 306139-000 306140-000 306140-000 306140-000 306140-000 306141-000 306141-000 306141-000 306141-000 306142-000 306142-000 306142-000 306142-000 306143-000 306143-000 306143-000 306143-000 306186-000 306186-000 306191-010 306192-001 306215-001 306215-001 306216-001 306216-001 306239-000 306241-000 306259-000 306259-000 306341-002 306341-004 306342-004 306345-000 306345-000 306350-001 306366-000 306366-000 306366-000 306366-000 306367-000 306367-000 306368-000 306368-000 306368-000 306368-000 306369-000 306369-000 306374-001 306374-001 306396-000 306415-000 306416-000 306418-000 306418-000 306418-000 306418-000 306418-001 306418-001 306419-002 306419-002 306419-004 306419-004 306420-004 306420-004 306467-000 306467-000 306504-000 306513-001 306513-002 306595-000 306596-000 306597-000 306598-000 306611-000

Spool, “T” 6160-002 4 Spool, “T” 6160-100 18 Spool, “T” 6160-101 4 Nut, jam 6160-000 17 Nut, jam 6160-002 7 Nut, jam 6160-100 20 Nut, jam 6160-101 7 Cap, relief 6160-000 6 Cap, relief 6160-002 5 Cap, relief 6160-100 21 Cap, relief 6160-101 5 Plug 6160-000 4 Plug 6160-002 13 Plug 6160-100 22 Plug 6160-101 13 Lockwasher and screw 6160-000 3 Lockwasher and screw 6160-002 14 Lockwasher and screw 6160-100 23 Lockwasher and screw 6160-101 14 Detent, spool 6160-000 19 Detent, spool 6160-002 16 Detent, spool 6160-100 15 Detent, spool 6160-101 16 Fitting, socket wire 9370-000 * Fitting, Socket wire 9370-001 7 Harness assembly 5590-000 3 Harness, Tilt & Sideshifter 5590-000 1 Connector, plug 5390-000 10 Connector, plug 5390-001 10 Receptacle, socket 5390-000 11 Receptacle, socket 5390-001 11 Door 0340-000 7 Strap, static 5181-000 3 Bracket 9100-100 8 Bracket 9100-300 18 Knob, auxiliary (Tilt & Sideshifter) 0640-100 8 Knob, auxiliary (Tilt & 1 Aux. Function) 0640-100 8 Knob, auxiliary (Tilt & Sideshifter, Aux. Function)0640-1008 Panel 5460-000 3 Panel 5460-100 3 Counterweight 0370-000 10 Lens, Amber 9370-000 * Lens, Amber 9370-000 * Lens, Amber 9370-001 5 Lens, Amber 9370-001 5 Lens, Blue 9370-000 * Lens, Blue 9370-001 5 Lens, Red 9370-000 * Lens, Red 9370-000 * Lens, Red 9370-001 5 Lens, Red 9370-001 5 Flashing, bulb 9370-000 * Flashing, bulb 9370-001 * Orifice 6125-000 3 Orifice 6125-001 3 Device, pallet centering 9390-000 2 Kit, handset 10010-000 1 Cable, handset 10010-000 2 Decal, Auxiliary 0850-000 3 Decal, Auxiliary 0850-001 3 Decal, Raise/Lower 0850-000 9 Decal, Raise/Lower 0850-001 9 Decal, Tilt 0850-000 3 Decal, Tilt 0850-001 3 Decal, Tilt/Sideshifter 0850-000 3 Decal, Tilt/Sideshifter 0850-001 3 Decal, Tilt/Auxiliary 0850-000 3 Decal, Tilt/Auxiliary 0850-001 3 Decal, Tilt/Sideshifter/Auxiliary 0850-000 3 Decal, Tilt/Sideshifter/Auxiliary 0850-001 3 Detent, spool 6160-100 16 Detent, spool 6160-101 20 Bar, bus 5430-100 10 Valve, flow limiting 6125-400 8 Valve, flow limiting 6125-400 7 Door, battery 0390-100 4 Hook tool, counterweight 0370-000 * Hook tool, counterweight 0370-000 * Hook tool, counterweight 0370-000 * Manifold assembly 6220-000 *

BT Prime-Mover, Inc.

FIG.# Item#

273


ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306670-000 306671-000 306672-001 306672-001 306672-002 306672-002 306672-003 306672-003 306774-000 306837-000 306858-000 306858-000 306898-000 307050-000 307050-000 307050-000 307050-000 307069-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307151-000 307193-000 307444-000 307500-000 307500-000 307566-000 307589-000 307601-000 307601-001 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307915-000 307915-000 307969-000 307969-001 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308217-000 308217-001 308275-000 308275-000 308276-000 308276-000 308277-000 308277-000 308278-000 308278-000 308279-000 308279-000 308280-000

Seal Endhead, drive Armature Kit, field coil Brush Endhead, commutator Bolt Pump assembly Hose Hose (CSX40) Hose Hose (CSX20) Hose Hose (CSX30) Shield, upper Tube Panel, kick Panel, kick Anchor, hose Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Bracket Hose Hose Hose Hose Hose Hose Hose Hose Hose Bracket Harness, handle stem Bushing Decal, WARNING Decal, WARNING Harness Harness, main Breaker, 150 AMP Breaker, 105 AMP Seal Endhead, drive Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Panel, CSX10 kick Panel, CSX10 kick Sideshifter Assembly Sideshifter Assembly Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Bracket, mounting Manifold assembly (Tilt and Sideshifter) Manifold assembly (Tilt Only) Screw Screw Bracket Bracket Support Support Pad, upper Pad, upper Bolt, lower hook Bolt, lower hook Bolt, stop

1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 6100-001 6100-001 9100-001 6120-100 9100-001 6120-100 9100-001 6120-100 0820-000 6125-400 0340-000 0340-001 9100-300 6125-000 6125-001 6125-200 6125-201 9370-001 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 9370-001 5390-001 0641-000 0850-000 0850-001 5390-001 5390-001 5911-000 5911-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0340-000 0340-001 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 6220-001 6220-001 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001

308280-000 308281-000 308281-000 308282-000 308282-000 308283-000 308283-000 308284-000 308284-000 308285-000 308285-000 308286-000 308286-000 308287-000 308287-000 308288-000 308288-000 308289-000 308289-000 308289-001 308289-001 308290-000 308290-000 308291-000 308291-000 308292-000 308292-000 308293-000 308293-000 308293-001 308293-001 308294-000 308294-000 308294-001 308294-001 308295-000 308295-000 308296-000 308296-000 308297-000 308297-000 308298-000 308298-000 308328-000 308370-000 308370-001 308439-000 308439-000 308518-000 308531-000 308531-000 309733-000 309733-000 310959-008 311115-000 311362-000 311381-000 311381-022 311381-032 311381-033 311381-033 311381-034 311381-034 311416-000 311418-000 311418-000 311418-000 311419-000 311795-000 311889-000 311928-000 41949-00 41949-01 49267-00 49267-00 49267-00 49274-10 49283-00 49283-00 49358-03

Bolt, stop Screw, lower hook set Screw, lower hook set Washer, stop bolt Washer, stop bolt Washer, lower hook Washer, lower hook Hook, lower Hook, lower Pad, lower Pad, lower Plate, lower hook Plate, lower hook Cap, right Cap, right Body, cylinder Body, cylinder Piston Piston Piston Piston Bushing Bushing Ring, cylinder cap Ring, cylinder cap Cap, left cylinder Cap, left cylinder Rod Rod Rod Rod Cylinder Cylinder Cylinder Cylinder Washer Washer Screw Screw Restrictor, flow Restrictor, flow Kit, seal Kit, seal Valve, 4 way spool Sideshifter Assembly Sideshifter Assembly Kit, pin Kit, pin Kit, forward and rearward switch Manual, CXS MASTER PARTS Manual, CXS MASTER PARTS Decal, WARNING Decal, WARNING Nut Kit, knob Grommet Hose Hose Hose Hose Hose Hose Hose Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal O ring Latch Door Sideshifter Assembly Sideshifter Assembly Pin with cotter pins Pin with cotter pins Pin with cotter pins Plug Alarm, travel Alarm, travel Hose

7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 7210-001 7210-002 6220-001 7210-002 7210-002 4110-000 4110-001 5510-000 0850-000 0850-001 0850-000 0850-001 9100-002 7410-001 0820-000 9100-002 9100-002 9100-002 9100-100 9100-300 9100-100 9100-300 6610-300 6610-100 6620-200 6620-300 6610-001 6170-000 0340-001 0340-001 7210-000 7210-000 7110-000 7110-001 7170-000 6610-300 9370-000 9370-001 9100-000

274

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16 15 11 2 4 9 16 17 1 13 1 13 1 13 1 5 5 5 6 2 2 2 2 8 16 16 16 13 13 13 1 1 1 12 5 5 4 4 6 7 1 1 1 2 3 11 4 5 6 7 8 9 10 12 13 1 5 5 * * * * * 13 13 13 23 * * 1 1 2 2 3 3 4 4 6 6 7

BT Prime-Mover, Inc.

7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 17 17 17 17 20 20 21 21 22 22 25 25 25 25 26 26 26 26 27 27 28 28 29 29 K K 4 * * K K 4 * * 5 5 3 K 4 6 11 5 12 22 7 19 K K K K K 8 8 7 * * 13 18 9 7 6 14 1

January 08, 2002


ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

49506-03 49516-34 49516-46 49516-49 49517-17 49517-17 49517-18 49517-18 49517-18 49517-18 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-21 49517-21 49517-21 49517-25 49517-25 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32 49517-32 49517-32 49548-00 49548-00 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49607-00 49607-00 49615-02 49616-01 49616-01 49616-01 49616-01 49616-01 49616-01 49616-02 49623-00 49623-00 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-00 49643-12 49643-13 49643-22 49643-32 49649-02 49649-02 49652-01 49653-01 49653-01

Heater Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose, mast raise/lower Hose, spool valve to tank Hose Hose Hose Hose Hose Hose assembly Hose assembly Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Screw Screw Screw Screw Screw Fitting, diagnostic Diode Diode Plug, diode Plug, diode Tee Fitting, tee Fitting, tee Fitting, Tee Tee Tee Tee Tee Elbow, 90° Elbow, 90° Nut Nut Nut Nut Fitting, bulkhead Fitting, bulkhead Elbow, 90° bulkhead Fitting, 90° bulkhead Fitting, 90° bulkhead Cap, fitting Cap, fitting Hose assembly Hose assembly Hose assembly Hose Hose Hose Hose Hose Fitting, reducer Fitting, reducer Tee Fitting, 90° Fitting, 90°

9660-000 6125-400 6125-400 6125-500 6120-000 6120-100 6120-100 6120-100 6120-000 6120-000 6125-200 6125-201 6125-300 6125-400 6125-500 6125-100 6125-101 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-500 6125-500 6125-300 6125-300 6125-200 6125-201 6125-300 6125-400 6125-500 6610-100 6610-200 6610-300 6620-200 6620-300 6110-000 5390-000 5390-001 9370-000 9370-001 6125-400 6120-000 6120-100 6125-300 6125-200 6125-201 6125-500 6125-400 9100-100 9100-300 9100-100 9100-300 9100-300 6125-500 9100-100 9100-300 9100-300 9100-100 6125-500 9100-100 9100-300 6125-500 6125-500 6125-500 9100-001 9100-000 9100-000 9100-001 9100-001 6125-400 6125-400 6125-500 6120-000 6120-000

49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49653-08 49653-08 49653-08 49654-01 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-08 49656-11 49656-11 49656-12 49656-12 49656-12 49656-12 49656-12 49656-12 49670-00 49709-10 49771-00 49771-00 49771-02 49771-02 49771-02 49771-09 49818-00 49818-00 49825-01 49831-00 49854-01 49854-03 49854-04 49854-08 49910-01 49910-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-15 50000-17 50000-17 50000-17 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00221-00 52-00221-00 52-00224-00 52-00224-00 52-00237-00 52-00237-00 52-00247-00 52-00247-00 52-00257-00 52-00257-00 52-00260-00 52-00260-00 52-00276-00 52-00276-00 52-00279-00 52-00279-00 52-05103-00

Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Elbow, 90° Elbow, 90° Elbow, 90° Fitting, 90° Fitting, 90° Elbow, 45° Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Adapter Adapter Adapter, straight Adaptor Adaptor Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, female receptacle wire Fitting, 90° wire Fitting, 90° wire Fitting, male tab wire Fitting, male tab wire Pin, chain Pin, chain Channel Thermostat Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Bearing, ball Bearing Race Race, inner Bearing, roller Bearing, roller Lockwasher Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK Paint, BT BLACK Spray, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Paint, SAFETY YELLOW Paint, SAFETY ORANGE Paint, SAFETY ORANGE Spray, BT RED Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY YELLOW Spray, SAFETY ORANGE Spray, SAFETY ORANGE Paint, BT RED Paint, BT RED Sleeve

January 08, 2002

Return

4 12 11 4 10 10 3 4 4 3 4 4 8 13 13 4 4 10 10 11 11 21 21 4 4 3 3 11 12 7 3 4 4 8 13 13 2 7 1 9 2 9 8 8 * * 9 9 9 4 6 6 14 16 10 21 4 5 25 8 3 4 24 6 3 13 23 2 2 2 5 6 5 10 7 10 14 15 7 8

BT Prime-Mover, Inc.

FIG.# Item# 6120-000 6120-100 6120-100 6120-100 9100-002 9100-000 9100-001 6120-100 7210-000 6120-100 6120-000 6120-100 6120-000 6120-100 6125-500 9100-002 9100-100 6120-100 9100-001 9100-300 6125-100 6125-101 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 10020-000 4180-000 9370-000 9370-001 9370-000 9370-001 5310-000 9660-000 7110-200 7170-100 6125-400 9660-000 5190-000 5190-000 5190-000 5190-000 3560-000 3550-000 7170-200 7110-300 7110-300 7170-200 9100-300 0370-000 9500-000 0300-000 0370-000 5181-000 7110-000 7110-001 7110-100 7110-300 7110-300 9100-300 5181-000 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 0850-000 0850-001 5430-000

11 7 8 11 9 2 2 14 4 17 6 6 2 2 20 4 11 12 3 20 3 3 8 8 9 9 5 20 5 5 * 1 * * * 3 10 8 3 1 1 1 1 1 12 1 4 24 23 5 2 7 3 8 8 2 16 21 14 25 26 3 1 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 12

275


ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

52-05103-00 52-07907-00 52-07907-00 52-07933-00 52-07933-00 52-07962-00

Sleeve Cable Cable Wire Wire Chain, lift

5430-100 9370-000 9370-001 5390-000 5390-001 7170-000

276

Return

Part#

Description

FIG.# Item#

12 * 4 12 12 11

BT Prime-Mover, Inc.

January 08, 2002


Return


Back Cover

®

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

Return


Quality Parts

0820-000 0820-000

1

2

4 3

Return

© BT Prime-Mover, Inc.

October 25, 2001


Quality Parts

0820-000

0820-000 CSX-10 Finger / toe guards ITEM # PART # 1 2 2 2 3 4

306774-000 306067-004 306067-005 306067-006 302773-008 311362-000

October 25, 2001

Return

# FOR ASSY.

NAME Shield, upper Windshield, 71/104 inch [1803/2641 mm] Windshield, 83/128 inch [2108/3251 mm] Windshield, 95/154 inch [2413/3911 mm] Nut Grommet

© BT Prime-Mover, Inc.

1 1 1 1 10 10

UNITS


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