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CSX10/20/30/40 BT Prime-Mover

Parts Manuals 304954-000 1996_October 304954-000 1997_February 304954-000 1997_December 304954-000 1998_August 304954-000 1999_October 304954-001 2001_August 304954-002 2002_January

Return BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

012902

Quality Parts CSX Electric Counter Balanced Stacker Truck Effective Serial Number CSX0025268001

Read and observe all warnings on this unit before operating it. DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 304954-000

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Date: October 1996

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion.

BT Prime-Mover will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover Inc. cannot accept responsibility for parts returned without authorization.

CSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

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October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA - Not Available NSS - Not Sold Separately As Req'd - Use as required K - Parts of a kit * - Not shown on drawing See Fig.# - See Figure # for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

PART LIST The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembly, 89/180 Hose assembly, 95/198 Hose assembly, 108/226 Hose assembly, 111/240 Hose assembly, 119/258 Fitting, bulkhead Tube assembly Fuse Ring Pin Bearing Screw, cap Cylinder, freelift Hose (3 feet) Motor, pump Pump assembly, lift Pump, lift Plug Kit, seal (Contains Items Marked With “K”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

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October 1996

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-002 Inspection covers (“EE” electrical box) 0340-004 Inspection covers (Shields & guards) 0370-001 Counter balance weight 0390-000 Battery compartment parts (7” battery) 0390-001 Battery compartment parts (13.3” battery) 0640-003 Drivers controls (one spool valve handle) 0640-005 Drivers controls (two spool valve handle) 0640-016 Drivers controls (speed & direction) 0840-012 Driver protection 0850-002 Signs, warnings

1000 DRIVE MOTOR 1700-003 Electrical drive motor (200AMP traction system) 1700-004 Electrical drive motor (300AMP traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-001 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 Parking brake system (200AMP traction system) 3300-001 Parking brake system (300AMP traction system) 3360-000 Brake drum/disc assembly 3530-000 Drive wheel 3540-001 Support / swivel wheel 3550-001 Fork / support arm wheels 3560-001 Stabilizer wheel

4000 STEERING SYSTEM 4110-019 Steering arm / wheel 4180-001 Steering / radial bearing

October 1996

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Quality Parts

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5180-000 Current collector, cable drum 5190-009 Battery cut out contactor / plug (battery connector) 5190-010 Battery cut out contactor / plug (200AMP traction system) 5190-011 Battery cut out contactor / plug (300AMP traction system) 5230-002 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-017 Start / stop switch 5330-011 Speed controls 5390-001 Control cables / harnesses 5430-012 Motor cables, resistors (200AMP traction system) 5430-013 Motor cables, resistors (300AMP traction system) 5460-013 Transistor panel (200AMP traction system) 5460-014 Transistor panel (300AMP traction system) 5510-010 Micro switches 5550-001 Electromagnetic valve 5590-002 Control cables, harness 5610-001 Pump contactor 5810-003 Pump motor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-001 Hoses, pipes, connections, mounting points (one spool valve) 6120-002 Hoses, pipes, connections, mounting points (two spool valve) 6125-000 Hoses, pipes, connections, mounting points (two stage mast) 6125-001 Hoses, pipes, connections, mounting points (two stage full freelift) 6125-002 Hoses, pipes, connections, mounting points (two stage mast) 6125-013 Hoses, pipes, connections, mounting points (three stage mast) 6125-014 Hoses, pipes, connections, mounting points (two stage mast) 6160-001 Control valve (one spool control valve) 6160-002 Control valve (two spool control valve) 6170-001 Pressure / flow control valve

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October 1996

Quality Parts

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7105-000 Mast pivet 7110-006 Mast section (two stage mast) 7110-007 Mast section (two stage mast) 7110-008 Mast section (two stage full freelift mast) 7110-009 Mast section (three stage mast) 7170-001 Lifting gear (two stage mast) 7170-002 Lifting gear (two/three stage mast) 7170-004 Lifting gear (two stage full freelift mast) 7210-001 Sideshifter / fork spreader 7310-001 Lift cylinder (two stage mast) 7310-002 Lift cylinder (two stage mast) 7310-003 Lift cylinder (two stage full freelift staging cylinder) 7310-004 Lift cylinder (two stage full freelift, freelift cylinder) 7310-005 Lift cylinder (three stage mast freelift cylinder) 7310-006 Lift cylinder (three stage mast staging cylinder) 7320-000 Tilt cylinder 7410-001 Fork, carpet boom, hook 7420-001 Fork carriage unit (two stage mast) 7420-002 Fork carriage unit (two stage mast) 7420-003 Fork carriage unit (two stage full freelift mast) 7420-004 Fork carriage unit (three stage mast)

9000 OPTIONALS / ATTACHMENTS 9100-002 Attachments (Auxiliary/Sideshifter two stage mast) 9100-003 Attachments (Auxiliary/Sideshifter three stage mast) 9370-003 Warning lights / alarm 9390-000 Positioning equipment 9500-006 Extra mechanical equipment 9660-000 Electrical heater 9910-000 Electrical controllers (handset)

October 1996

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Quality Parts

0300-000 0300-000

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October 1996

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

October 1996

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# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly Clamp

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS

Quality Parts

0340-002 0340-002

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October 1996

Quality Parts

0340-002

0340-002 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0340-005 0340-005

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November 19, 1997

Quality Parts

0340-005

0340-005 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

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# FOR ASSY.

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

Quality Parts

0370-001 0370-001

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October 1996

Quality Parts

0370-001

0370-001 Counter balance weight ITEM # PART # 1 1 1 2 3 4 4 5 6 7 8 9

303781-000 303782-000 304553-000 305063-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016

October 1996

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# FOR ASSY.

NAME Counterweight, CSX-20 (441 lbs.) Counterweight, CSX-30 (1477 lbs.) Counterweight, CSX-40 (1915 lbs.) Screw, cap Screw, socket head Counterweight, CSX-20 (207 lbs.) Counterweight, CSX-30/40 (331 lbs.) Counterweight (90 lbs.) Screw, cap Washer, flat Washer, flat Nut

1 1 1 2 2 1 1 1 2 2 2 2

UNITS 441 lbs. 1477 lbs. 1915 lbs.

207 lbs. 331 lbs. 90 lbs.

Quality Parts

0390-000 0390-000

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October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts ( 7” battery) ITEM # PART # *

304906-000

Battery Compartment Rollers, 7”

1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

1 4 8 1 1 4

October 1996

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# FOR ASSY.

NAME

UNITS

Quality Parts

0390-001 0390-001

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October 1996

Quality Parts

0390-001

0390-001 Battery compartment parts (13.3” battery) ITEM # PART #

NAME

304906-001

Battery Compartment Rollers, 13.3”

1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

October 1996

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# FOR ASSY.

UNITS

Quality Parts

0640-003 0640-003

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October 1996

Quality Parts

0640-003

0640-003 Drivers controls (one spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing ------------------- Horn 27205 Screw, cap ------------------- Valve assembly, one spool 27681 Screw, cap 14813-00 Link 304654-000 Bracket 11160-11 Fitting, grease 304654-000 Tube, lift/lower 301922-014 Screw, flat head

October 1996

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# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 3

UNITS

Quality Parts

0640-005 0640-005

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October 1996

Quality Parts

0640-005

0640-005 Drivers controls (two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 1 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305858-001 Knob, auxiliary (Tilt) 1 305859-002 Knob, auxiliary (Tilt & Sideshifter) 1 305859-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 305860-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing 1 ------------------- Horn 1 27205 Screw, cap 1 ------------------- Valve assembly, two spool 1 27681 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 11160-11 Fitting, grease 1 304654-000 Tube 1 301922-014 Screw, flat head 3

October 1996

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# FOR ASSY.

UNITS

Quality Parts

0640-016 0640-016

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October 1996

Quality Parts

0640-016

0640-016 Drivers controls (speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

October 1996

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301964-032 109631 101216 46490 140176 301780-000 301718-000 301779-000

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0840-012 0840-012

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October 1996

Quality Parts

0840-012

0840-012 Driver protection ITEM # PART # 1 2

October 1996

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305990-000 301825-010

# FOR ASSY.

NAME Reverser assembly Screw

1 2

UNITS

Quality Parts

0850-002 0850-002

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October 1996

Quality Parts

0850-002

0850-002 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 3 3 3 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 14 * * * *

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Decal, USA flag Plate, UL Cable, Operator’s manual mounting Manual, CSX OPERATOR’S Manual, CSX PARTS Manual, CSX/WSX/WRX SERVICE

1 1 1 1 1 1 1 2 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

October 1996

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305955-000 306105-000 306418-001 306418-002 306419-001 306419-002 306420-004 306106-000 306107-000 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305024-000 NSS 23411-00 NSS 23296-00 304953-000 304954-000 304959-000

UNITS

Right Left

Quality Parts

1700-003 1700-003

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October 1996

Quality Parts

1700-003

1700-003 Electrical drive motor (200AMP traction system) ITEM # PART #

UNITS “E” “EE”

* *

301916-000 303570-000

Motor assembly, “E” drive Motor assembly, “EE” drive

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

301327-015 301327-016 300560-000 301327-017 302519-000 300550-000 302520-000 300549-000 302521-000 300544-000 300545-000 302516-000 302522-000 304089-000 301327-023 300560-000 301327-010 300562-000 300563-000 301327-024 304090-000 301327-014

Screw, clamp Shield, end Bearing Insulator Brush and terminal Screw Mechanism, brush Spring, brush Insulator Washer Lockwasher Nut Stator complete “E” Stator complete “EE” Armature Bearing Washer, shim Spring, belleville Washer, spacer Shield, end “E” Shield, end “EE” Seal, shaft

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

October 1996

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NAME

# FOR ASSY.

“E” “EE”

Quality Parts

1700-004 1700-004

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October 1996

Quality Parts

1700-004

1700-004 Electrical drive motor (300AMP traction system) IITEM # PART #

NAME

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

October 1996

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# FOR ASSY.

UNITS

“EE”

Quality Parts

2550-001 2550-001

Torque nut to 250 ft./lbs. while turning wheel.

Return

August 28, 1998

Quality Parts

2550-001

2550-001 Mechanical drive gear unit ITEM # PART #

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 302372-000 11205-27 23007-00 11039-31 164046

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear set Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.)

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1

August 28, 1998

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# FOR ASSY.

UNITS

Quality Parts

3300-000 3300-000

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October 1996

Quality Parts

3300-000

3300-000 Parking brake system (200AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

October 1996

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11844-02 23019-00 301960-006 301944-000 301954-060 301860-000 301951-016 301949-000 11695-05 303009-000 ------------------------------------------------301945-006 301754-000 305985-000 301954-025 301920-000 301654-012 20375

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS

Quality Parts

3300-001 3300-001

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October 1996

Quality Parts

3300-001

3300-001 Parking brake system (300AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

October 1996

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# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS

Quality Parts

3360-000 3360-000

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October 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

October 1996

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# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

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October 1996

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

October 1996

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# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Siped Rubber drive Wheel, Crowned Urethane (CSX10 only) Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Siped Rubber drive Tire, Crowned Urethane (CSX10 only) Wheel, drive

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-001 3540-001

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October 1996

Quality Parts

3540-001

3540-001 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

October 1996

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# FOR ASSY.

NAME

------------------- Frame, carrier 301652-025 Screw, cap ------------------- Compensator Cylinder assembly 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS

Quality Parts

3550-001 3550-001

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October 1996

Quality Parts

3550-001

3550-001 Fork / support arm wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

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# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

2 1 1 1 1 3

UNITS

Quality Parts

3560-001 3560-001

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October 1996

Quality Parts

3560-001

3560-001 Stabilizer wheel ITEM # PART #

NAME

304583-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

October 1996

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# FOR ASSY.

UNITS

Quality Parts

4110-019 4110-019

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October 1996

Quality Parts

4110-019

4110-019 Steering arm / wheel ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Handle with Twist grip assembly Handle with Thumb control assembly Bumper Baffle Screw, socket head E clip Pin Pin, handle pivot Screw, flat head socket Washer, finishing Cap, tapered Screw, socket head Pin, groove Pivot, handle Cap, straight Pin, brake pivot Screw, set Spacer Spring Bearing Stem, handle Screw, flat head socket Washer, finishing Fitting, grease (Cold Storage) Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

October 1996

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304012-000 304012-001 302290-000 301764-000 301954-025 13281-02 301762-000 302095-000 302406-025 302528-000 302093-000 301652-016 302572-000 301753-000 302094-000 305564-000 301740-001 304855-000 301765-000 11020-43 301766-000 301922-025 302096-008 11160-11 302130-001 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 2 1 1 1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Cold Storage

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-001 4180-001

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October 1996

Quality Parts

4180-001

4180-001 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivet, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

October 1996

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--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-23 301946-001

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

Return

June 18, 1997

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

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# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

Return

October 1996

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

302772-050 50000-17 306241-000 301960-012

October 1996

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

UNITS

Quality Parts

5190-009 5190-009

Return

October 1996

Quality Parts

5190-009

5190-009 Battery cut out contactor / plug (battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

October 1996

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5190-010 5190-010

4 5

6 7

8 9 10 11 © BT Prime-Mover, Inc.

Return

October 1996

Quality Parts

5190-010

5190-010 Battery cut out contactor / plug (200AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Screw, cap Contactor, 200AMP line “E” Contactor, 200AMP line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“

301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

October 1996

Return

# FOR ASSY.

UNITS

2 1 1 2 2 2 2 1 1 1 1 2 1 1 1

“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

Quality Parts

5190-011 5190-011

6 11 3

12 13 19

5 7

14 4

15 16

18 © BT Prime-Mover, Inc.

Return

October 1996

Quality Parts

5190-011

5190-011 Battery cut out contactor / plug (300AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 * 10 11 12 13 14 15 16 17 18 19 20 * *

Screw, cap Contactor, 300AMP line “E” Contactor, fixed “E“ Contactor assembly, moving “E“ Cover, top “E” Screw “E“ Spring, return “E“ Coil & frame, lower shroud “E“ Cap, armature “E” Kit, mounting bracket (Not Shown) “EE“ Contactor, 300AMP line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“

301951-010 304297-000 306071-000 306075-000 306111-000 306076-000 306112-000 306078-000 306118-000 306119-000 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

October 1996

Return

# FOR ASSY.

UNITS

2 1 2 1 1 2 1 1 1 1 1 2 2 2 2 1 1 1 1 2 1 1 1

“E” “E” “E” “E” “E” “E” “E” “E” “E” “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

Quality Parts

5230-002 5230-002

Return

October 1996

Quality Parts

5230-002

5230-002 Voltage / battery indicator ITEM # PART # 1 2 3 4

301445-001 305282-001 306051-001 306052-000

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire

1 1 1 1

UNITS

Quality Parts

5290-001 5290-001

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-017 5310-017

Return

July 28, 1997

Quality Parts

5310-017

5310-017 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

Return

October 1996

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3 4

October 1996

Return

301729-000 119697 301825-010 302040-000

# FOR ASSY.

NAME Bracket, potentiometer Gear Screw Potentiometer

1 1 2 1

UNITS

Quality Parts

5390-001 5390-001

Return

October 1996

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppled with item #5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire (4 inch [101mm])

1 1 1 1 1 1 1 6 2 1 2 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-000 306216-000 52-07933-00

October 1996

Return

UNITS

Quality Parts

5430-012 5430-012

Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

October 1996

Quality Parts

5430-012

5430-012 Motor cables, resistors (200AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12.5 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 inch (305mm) Cable Cable Cable Cable Tie, wire

1 1 1 1 105 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 20140-02 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

October 1996

Return

UNITS

Quality Parts

5430-013 5430-013

Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

October 1996

Quality Parts

5430-013

5430-013 Motor cables, resistors (300AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 150 AMP power Screw, cap Breaker, 12.5 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus Cable Sleeve, 12 inch (305mm) Cable Cable Cable Cable Tie, wire

305976-001 305976-000 305975-000 25094-04 20140-01 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305970-000 305974-004 305969-000 306504-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

October 1996

Return

# FOR ASSY.

UNITS

1 1 1 1 150 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

Quality Parts

5460-013 5460-013

Return

October 1996

Quality Parts

5460-013

5460-013 Transistor panel (200AMP traction system) ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200AMP system Screw, cap Panel

1 2 1

UNITS 200AMP

Quality Parts

5460-014 5460-014

Return

October 1996

Quality Parts

5460-014

5460-014 Transistor panel (300AMP traction system) ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300AMP system Screw, cap Panel

1 2 1

UNITS 300AMP

Quality Parts

5510-010 5510-010

Return

October 1996

Quality Parts

5510-010

5510-010 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 2 2 1 1 2 1 2 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

October 1996

Return

301917-000 302130-000 302130-001 11072-14 11261-11 301824-000 301833-000 301825-010 301824-000 301950-022 301728-000 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

UNITS

Quality Parts

5550-001 5550-001

1 2 2

Return

October 1996

Quality Parts

5550-001

5550-001 Electromagnetic valve MANIFOLD ASSEMBLY ITEM # PART #

NAME

304683-000

Manifold assembly

1 2 3 4 5 6

304794-000 304795-000 304796-000 304797-000 304798-000 NA

Coil Valve, N.C. Valve, spool N.C. Coil Valve, BI-Directional Body

3 2 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

5590-002 5590-002

Sideshifter Coil Tilt Coil

To Main Wiring Harness

Return

October 1996

Quality Parts

5590-002

5590-002 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly 306191-010 Harness assembly

October 1996

Return

# FOR ASSY.

1 1 1

UNITS

Quality Parts

5610-001 5610-001

Return

October 1996

Quality Parts

5610-001

5610-001 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

October 1996

Return

# FOR ASSY.

NAME Contactor, pump Screw, cap

1 2

UNITS

Quality Parts

5810-003 5810-003

Return

October 1996

Quality Parts

5810-003

5810-003 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

Band, cover Head, commutator end Thrust washer package Bearing, ball sealed Plate assembly, brush Spring set, brush Brush set Terminal stud package Coil, field package Head, drive end Bearing, ball sealed Armature & fan assembly Fan Band, “EE” cover

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

6100-000 6100-000

Return

October 1996

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306003-000 306004-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14” (356mm) long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

6100-001 6100-001

Return

October 1996

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

--------------202324 305999-000 306000-000 201450 306001-000 300947-009 300947-007 306002-000 306060-000 306062-000 306059-000 306012-000 306061-000 300947-012 306670-000 306671-000 202393 202315 201489 NSS 201512 306005-000 300947-008 306009-000 306007-000 300647-061 306006-000

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14” (356mm) long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (4.1 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

6110-001 6110-001

Return

October 1996

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

October 1996

Return

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

# FOR ASSY.

NAME Pump & motor assembly Solenoid valve assembly Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

1 1 2 1 1 1 1 1 1

UNITS

Quality Parts

6120-001 6120-001

To Mast

Return

October 1996

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (one spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90 Fitting, 90 Fitting, tee Hose assembly Fitting, 90

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6120-002 6120-002

To Mast

From Mast to Compensator

Return

October 1996

Quality Parts

6120-002

6120-002 Hoses, pipes, connections, mounting points (two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 K

Pump & Tank Assembly Fitting, adapter Hose assembly Hose assembly Spool valve assembly Fitting, adapter Fitting, 90 Fitting, 90° Fitting, tee Hose assembly Fitting, 90 Fitting, 90 Hose assembly Fitting, 90° Orifice, 0.046” Orifice, 0.040” Compensator cylinder assembly Kit, compensator seal

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49653-08 49358-03 49653-08 25969-02 25969-01 305755-000 305755-010

# FOR ASSY.

1 2 1 1 1 2 2 1 1 1 1 2 2 2 1 1 1 1

UNITS

Quality Parts

6125-000 6125-000

TO CONTROL VALVE TO COMPENSATOR FROM MAST

Return

October 1996

Quality Parts

6125-000

6125-000 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Cylinder Assembly Valve, flow limiting Hose Hose Nut Tee Clamp Screw, cap Fitting, adaptor Regulator, flow Hose

----------------306513-000 49517-10 49517-14 301960-008 49615-01 15677-11 301652-016 49656-11 21037-03 49517-21

October 1996

Return

# FOR ASSY.

1 1 1 1 2 1 2 2 2 1 1

UNITS

Quality Parts

6125-001 6125-001

TO CONTROL VALVE TO COMPENSATOR FROM MAST © BT Prime-Mover, Inc.

Return

October 1996

Quality Parts

6125-001 6125-001 Hoses, pipes, connections, mounting points (two stage full freelift) ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Clamp Cylinder Assembly Channel Hose, 71/104 Hose, 83/128 Hose, 95/152 Tube Cylinder Assembly Valve, flow limiting Valve, flow limiting Tee Fitting, reducer Hose Hose Hose Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adaptor Hose

14859-06 ----------------49825-01 30354-46 30354-47 30354-48 24518-00 ----------------24488-02 24488-01 49615-02 306599-002 49516-46 49516-34 49517-14 49649-02 301960-008 49652-02 15677-11 301652-016 21037-03 49656-11 49517-21

October 1996

Return

# FOR ASSY.

4 2 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 1 2 2 1 1 1

UNITS

71/104 83/128 95/152

Quality Parts

6125-002 6125-002

To Control Valve

Return

October 1996

Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6

NAME

25106-01 Fitting, adapter 12391-06 O ring 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly

October 1996

Return

# FOR ASSY.

1 1 1 1 1 1

UNITS

Quality Parts

6125-013 6125-013

To Control Valve To Compensator From Mast © BT Prime-Mover, Inc.

Return

October 1996

Quality Parts

6125-013

6125-013 Hoses, pipes, connections, mounting points (three stage mast) ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift ------------------- Cylinder assembly, Staging 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) 49649-02 Fitting, reducer 49517-22 Hose 49517-24 Hose 49517-14 Hose 49616-01 Tee 49652-01 Tee 301690-008 Nut 306291-000 Clamp 301951-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adaptor 49517-21 Hose ----------------- Cylinder assembly, Staging

October 1996

Return

# FOR ASSY.

2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM

2 Ports

Quality Parts

6125-014 6125-014

To Compensator From Mast

To Control Valve

Return

October 1996

Quality Parts

6125-014

6125-014 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8

NAME

------------------- Cylinder assembly 26907-01 Valve, flow limiting 49517-10 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 21037-05 Regulator, flow 49517-21 Hose 49517-14 Hose

October 1996

Return

# FOR ASSY.

1 1 1 1 2 1 1 1

UNITS

Quality Parts

6160-001 6160-001

Return

October 1996

Quality Parts

6160-001

6160-001 Control valve (one spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Screw, lockwasher and Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

305937-000 306120-000 306142-000 306141-000 306123-000 306140-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306139-000 306135-000 306143-000 NSS 306136-000 306137-000

October 1996

Return

# FOR ASSY.

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS

Quality Parts

6160-002 6160-002

Return

October 1996

Quality Parts

6160-002

6160-002 Control valve (two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Ball O ring Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Cap, end Detent, spool Detent, spool Washer Spool, “T” Body Nut, jam Cap, relief Plug Screw, lockwasher and

305938-000 306120-000 306123-000 306125-000 306126-000 306127-000 306128-000 306129-000 306130-000 306131-000 306132-000 306133-000 306134-000 306135-000 306143-000 306467-000 306136-000 306137-000 NSS 306139-000 306140-000 306141-000 306142-000

October 1996

Return

# FOR ASSY.

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS

Quality Parts

6170-001 6170-001

Return

October 1996

Quality Parts

6170-001

6170-001 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item # 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item # 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

7105-000 7105-000

Return

October 1996

Quality Parts

7105-000

7105-000 Mast pivet ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

1 1 1 1 2 1

UNITS

Quality Parts

7110-006 7110-006

Return

October 1996

Quality Parts

7110-006

7110-006 Mast section (two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Bar, sheave head Cylinder Assembly Lift Frame Assembly Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 21110-00 --------------------------------49267-00 301957-030 301958-060 50000-19 301960-020

October 1996

Return

# FOR ASSY.

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-007 7110-007

Return

October 1996

Quality Parts

7110-007

7110-007 Mast section (two stage mast) ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Shim, 0.05” (1.27mm) Shim, 0.08” (2.03mm) Bearing Anchor, chain Chain, lift 71/100 Chain, lift 83/124 Chain, lift 95/150 Pin, cotter Column, Inner 71/100 Column, Inner 83/124 Column, Inner 95/150 Pin, chain Lift Frame Assembly Bar, down stop Screw, cap Pin, cotter Pin, cylinder anchor Screw, cap Washer, flat Cylinder Assembly Nut, jam Nut Nut Column, Outer 71/100 Column, Outer 83/124 Column, Outer 95/150

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

11857-05 11857-09 21089-02 304359-000 14835-38 14835-11 14835-28 11157-03 305473-000 305473-001 305473-002 30554-00 ----------------305946-000 301957-030 11133-05 300758-001 301958-060 50000-19 ----------------303716-020 304358-020 301960-020 305469-000 305469-001 305469-002

October 1996

Return

UNITS

71/100 83/124 95/150 71/100 83/124 95/150

71/100 83/124 95/150

Quality Parts

7110-008 7110-008

Return

October 1996

Quality Parts

7110-008

7110-008 Mast section (two stage full freelift mast) ITEM # PART #

NAME

1 2 3 4 5 5 5 6 7 8 9 10 11 12 13

Shim, 0.05” (1.27mm) Bearing Cylinder assembly Pin, roll Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Channel Screw, cap Screw, cap Cylinder assembly Pin, chain Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002

October 1996

Return

# FOR ASSY.

As Req’d. 4 2 2 1 1 1 1 2 1 2 1 1 1

UNITS

71/104 83/128 95/152

Quality Parts

7110-009 7110-009

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150

14835-08

305301-000

14835-83

305297-000

305211-000

83/180

14835-10

305301-001

14835-84

305297-001

305211-001

87/189

14835-70

305301-002

14835-85

305297-002

305211-002

Return

October 1996

Quality Parts

7110-009

7110-009 Mast section (three stage mast) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Anchor, chain Chain, Staging lift Pin, cotter Pin, chain Shim, 0.05” (1.27mm) Shim, 0.08” (2.03mm) Bearing Cylinder assembly, Staging Screw, button head Column, inner Chain, Free lift Cylinder assembly, Free Lift Lift Frame Assembly Pin, anchor Pin, cotter Nut Nut, jam Column, Intermediate Bracket Screw, cap Column, outer Washer, shim Sheave, chain Bearing, roller Race, inner Lockwasher Screw, cap Fitting, grease Shaft Spacer Sheave, hose Screw, cap

4 2 16 8 As Req’d. As Req’d. 8 2 2 1 2 1 1 2 2 4 4 1 1 2 1 4 2 2 2 2 2 2 2 2 1 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 ----------------29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

October 1996

Return

UNITS

Quality Parts

7170-001 7170-001

Return

October 1996

Quality Parts

7170-001

7170-001 Lifting gear (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 ----------------11261-12 21055-00 49267-00 11073-21 52-07962-00

304549-000

October 1996

Return

NAME

# FOR ASSY.

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Cylinder assembly Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152 Head, sheave

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5’ 11.5’ 12.1’ 1

UNITS

71/104 83/128 95/152

Quality Parts

7170-002 7170-002

Return

October 1996

Quality Parts

7170-002

7170-002 Lifting gear (two/three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

UNITS

Quality Parts

7170-004 7170-004

Return

October 1996

Quality Parts

7170-004

7170-004 Lifting gear (two stage full freelift mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 Chain, lift 83/128 Chain, lift 95/152 Anchor, chain Nut Cylinder assembly

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

October 1996

Return

# FOR ASSY.

1 1 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

71/104 83/128 95/152

Quality Parts

7210-001 7210-001

Return

October 1996

Quality Parts

7210-001

7210-001 Sideshifter / fork spreader ITEM # PART #

UNITS 4" Stroke 6" Stroke

* *

41949-00 41949-01

Sideshifter Assembly, 4 inch Stroke Sideshifter Assembly, 6 inch Stroke

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16K 17 18K 19 20K 21 K

301790-007 301790-019 301790-008 49653-08 301790-009 301790-006 301790-005 301790-004 301790-002 301790-001 301790-003 NA 301790-010 301790-011 301790-012 301790-013 NSS 301790-017 NSS 301790-016 NSS 301790-015 301790-018

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2" Center Stroke Cylinder assembly, 3" Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

4" Stroke 6" Stroke

Quality Parts

7310-001 7310-001

Return

October 1996

Quality Parts

7310-001

7310-001 Lift cylinder (two stage mast) ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/104 83/128 95/152

Quality Parts

7310-002 7310-002

Return

October 1996

Quality Parts

7310-002

7310-002 Lift cylinder (two stage mast) ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/100 Tube cylinder, 83/124 Tube cylinder, 95/150 Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 Rod cylinder, 83/124 Rod cylinder, 95/150 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/100 83/124 95/150

Quality Parts

7310-003 7310-003

Return

October 1996

Quality Parts

7310-003

7310-003 Lift cylinder (two stage full freelift staging cylinder) ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305441-000 305441-001 305441-002

Staging Cylinder assembly, 71/104 Staging Cylinder assembly, 83/128 Staging Cylinder assembly, 95/152

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 28200-00

Ring, wear Piston Spring Washer Retainer Retainer Screw Washer, seal Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Ring, retainer O ring Ring, backup Bearing Seal, U cup Wiper, rod Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

7310-004 7310-004

Return

October 1996

Quality Parts

7310-004

7310-004 Lift cylinder (two stage full freelift, freelift cylinder) ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305437-000 305437-001 305437-002

Freelift Cylinder assembly, 71/104 Freelift Cylinder assembly, 83/128 Freelift Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 28200-00

Wiper Seal, rod Ring, wear Bearing Ring, backup O ring Rod cylinder, 71/104 Rod cylinder, 83/128 Rod cylinder, 95/152 Tube cylinder, 71/104 Tube cylinder, 83/128 Tube cylinder, 95/152 Screw Washer, seal Retainer Pin Spring Ball Piston Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

7310-005 7310-005

Return

October 1996

Quality Parts

7310-005

7310-005 Lift cylinder (three stage mast freelift cylinder) ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

Washer, seal Screw Tube cylinder, 71/150 Tube cylinder, 83/180 Tube cylinder, 87/189 Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/150 83/180 87/189

Quality Parts

7310-006 7310-006

Return

October 1996

Quality Parts

7310-006

7310-006 Lift cylinder (three stage mast staging cylinder) ITEM # PART #

UNITS

* * *

304100-015 304100-017 304100-019

Cylinder assembly, 1 port 71/150 Cylinder assembly, 1 port 83/180 Cylinder assembly, 1 port 87/189

1 1 1

71/150 83/180 87/189

* * *

304100-014 304100-016 304100-018

Cylinder assembly, 2 ports 71/150 Cylinder assembly, 2 ports 83/180 Cylinder assembly, 2 ports 87/189

1 1 1

71/150 83/180 87/189

1 2 3 3 3 4 4 4 5 6 7 8 9K 10 11 12 12 12 13 14 15K 16K K

49548-00 11897-03 304263-015 304263-017 304263-019 304263-014 304263-016 304263-018 29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 304101-007 304101-008 304101-009 11015-39 29630-00 NSS NSS 29860-00

Screw Washer, seal Tube cylinder, 1 port 71/150 Tube cylinder, 1 port 83/180 Tube cylinder, 1 port 87/189 Tube cylinder, 2 ports 71/150 Tube cylinder, 2 ports 83/180 Tube cylinder, 2 ports 87/189 Plugger assembly Spring Plug O ring Ring, wear Piston Ring, retainer Rod cylinder, 71/150 Rod cylinder, 83/180 Rod cylinder, 87/189 O ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/150 83/180 87/189 71/150 83/180 87/189

71/150 83/180 87/189

Quality Parts

7320-000 7320-000

Return

October 1996

Quality Parts

7320-000

7320-000 Tilt cylinder IITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

October 1996

Return

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft./lbs.) Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

7410-001 7410-001

Return

October 1996

Quality Parts

7410-001

7410-001 Fork, carpet boom, hook ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

October 1996

Return

NAME 3000 Lbs. Fork Assembly, 30” (1.50” THICK) Fork Assembly, 36” (1.50” THICK) Fork Assembly, 42” (1.50” THICK) Fork Assembly, 48” (1.50” THICK) 4000 Lbs. Fork Assembly, 30” (1.75” THICK) Fork Assembly, 36” (1.75” THICK) Fork Assembly, 42” (1.75” THICK) Fork Assembly, 48” (1.75” THICK) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Markes with “K”)

# FOR ASSY.

UNITS

2 2 2 2

30” long 36” long 42” long 48” long

2 2 2 2

30” long 36” long 42” long 48” long

1 1 1 1 1 1

Quality Parts

7420-001 7420-001

Return

October 1996

Quality Parts

7420-001

7420-001 Fork carriage unit (two stage mast) ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, .05” ( 1.27mm) Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-002 7420-002

Return

October 1996

Quality Parts

7420-002

7420-002 Fork carriage unit (two stage mast) ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05” (1.27mm) Shim, 0.08” (2.03mm) Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

Quality Parts

7420-003 7420-003

Return

October 1996

Quality Parts

7420-003

7420-003 Fork carriage unit (two stage full freelift mast) ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05” (1.27mm) Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-004 7420-004

Return

October 1996

Quality Parts

7420-004

7420-004 Fork carriage unit (three stage mast) ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, .05” ( 1.27mm) Shim, .08” ( 2.03mm) Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

Quality Parts

9100-002 9100-002

To Control Valve

Return

October 1996

Quality Parts

9100-002

9100-002 Attachments (Auxiliary/Sideshifter two stage mast) ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

NAME

# FOR ASSY.

306306-006 Hose, 71/100 306306-007 Hose, 83/124 306306-008 Hose, 95/150 305148-000 Sheave 49632-00 Fitting, bulkhead 49624-00 Nut 49643-13 Hose 301652-025 Screw 49634-00 Fitting, 90° bulkhead 49643-12 Hose 306259-000 Bracket 49653-08 Elbow, 90° 49635-00 Cap, fitting 49643-12 Hose 49653-08 Elbow, 90° 49358-03 Hose 12318-05 Plug 301652-065 Screw, cap ------------------- Manifold assembly

1 1 1 1 2 6 2 2 2 2 1 2 2 2 6 2 4 2 1

October 1996

Return

UNITS 71/100 83/124 95/150

Quality Parts

9100-003 9100-003

To Control Valve

Return

October 1996

Quality Parts

9100-003

9100-003 Attachments (Auxiliary/Sideshifter three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29

NAME

# FOR ASSY.

49643-13 Hose 49624-00 Nut 301951-016 Screw, cap 306011-000 Anchor, hose 49632-00 Fitting, bulkhead 305535-000 Sheave 50000-11 Lockwasher 50003-01 Screw, cap 301652-016 Screw, cap 14935-01 Washer, flat 305148-000 Sheave 304610-000 Shaft 306306-003 Hose, 71/150 306306-004 Hose, 83/180 306306-005 Hose, 87/189 301652-016 Screw, cap 305568-000 Line, hydraulic 306306-000 Hose, 71/150 306306-001 Hose, 83/180 306306-002 Hose, 87/189 305148-000 Sheave 301652-025 Screw, cap 306259-000 Bracket 49643-12 Hose 49634-00 Fitting, 90° bulkhead 49653-08 Fitting, 90° elbow 49635-00 Cap 49643-12 Hose 49653-08 Elbow, 90° 49358-03 Hose 12318-05 Plug 301652-065 Screw, cap ------------------- Manifold assembly

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 2 2 2 2 2 6 2 4 2 1

October 1996

Return

UNITS

71/150 83/180 87/189

Quality Parts

9370-003 9370-003

Return

October 1996

Quality Parts

9370-003

9370-003 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable (14 feet [4267mm]) Fitting, female receptacle wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 1 1 2 1 2 1

UNITS

Quality Parts

9390-000 9390-000

Return

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

3 1

UNITS

Quality Parts

9500-006 9500-006

Return

October 1996

Quality Parts

9500-006

9500-006 Extra mechanical equipment ITEM # PART # 1 1 1 2

305138-000 305138-001 305138-002 301957-030

October 1996

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap

1 1 1 4

UNITS 44 inch 36 inch 48 inch

Quality Parts

9660-000 9660-000

Control Handle Top View

Control Handle Side View-Section

Position heater on inside of bracket.

Position heaters on inside of cover as shown. Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

Thermostat Location

Return

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

1 1 4 2 2 2

UNITS

Quality Parts

9910-000 9910-000

1 2

Return

January 21, 1998

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts CSX Electric Counter Balanced Stacker Truck Effective Serial Number CSX0025328000 - CSX0028163000

Warning Read and observe all warnings on this unit before operating it.

Warning DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304954-000

Return

Date: December 15, 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

Always order parts from the dealer who sold you your BT. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

Return

December 15, 1997

Quality Parts

0000 CHASSIS 0300-005 Frame / Chassis 0340-002 Inspection covers (“EE” electrical box) 0340-005 Inspection covers (Shields & guards) 0370-001 Counter balance weight 0390-000 Battery compartment parts (7” battery) 0390-001 Battery compartment parts (13.3” battery) 0640-003 Drivers controls (one spool valve handle) 0640-005 Drivers controls (two spool valve handle) 0640-016 Drivers controls (Speed & direction) 0840-011 Driver protection 0850-002 Signs, warnings

1000 DRIVE MOTOR 1700-002 Electrical drive motor (200AMP traction system) 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system) 1700-014 Electrical drive motor (24 Volt 200 Amp traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-001 Mechanical drive gear unit

4000 STEERING SYSTEM 4110-000 Steering arm/wheel (Tiler arm) Effective Serial Number 27324000 and above 4110-011 Steering arm / wheel (Control head assembly) 4180-001 Steering / radial bearing

December 15, 1997

Return

Quality Parts

5000 ELECTRICAL SYSTEM 5160-011 General alarm signal 5180-000 Current collector, cable drum 5190-009 Battery cut out contactor / plug (Battery connector) 5190-010 Battery cut out contactor / plug (200AMP traction system) 5190-011 Battery cut out contactor / plug (300/400 Amp traction system) 5230-002 Voltage / battery indicator 5290-001 Hourmeter / speedometer 5310-017 Start / stop switch 5330-011 Speed controls 5390-001 Control cables / harnesses 5430-011 Motor cables, resistors (200AMP traction system) 5430-013 Motor cables, resistors (300AMP traction system) 5460-014 Transistor panel (300 AMP traction system) 5460-015 Transistor panel (200 AMP traction system) 5510-010 Micro switches 5550-001 Electromagnetic valve (Manifold assembly) 5590-002 Control cables, harness 5610-000 Pump contactor 5810-002 Pump motor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-001 Hoses, pipes, connections, mounting points (one spool valve) 6120-002 Hoses, pipes, connections, mounting points (two spool valve) 6125-000 Hoses, pipes, connections, mounting points (two stage mast) 6125-001 Hoses, pipes, connections, mounting points (two stage full freelift) 6125-002 Hoses, pipes, connections, mounting points (two stage mast) 6125-013 Hoses, pipes, connections, mounting points (three stage mast) 6125-026 Hoses, pipes, connections, mounting points (two stage mast) 6125-046 Hoses, pipes, connections, mounting points (two stage mast) CSX10 6160-001 Control valve (one spool control valve) 6160-002 Control valve (Two spool control valve) 6170-001 Pressure / flow control valve

Return

December 15, 1997

Quality Parts

7000 OPERATING FUNCTION - LIFTING MAST / CYLINDER 7105-000 Mast pivot 7110-006 Mast section (two stage mast) 7110-007 Mast section (two stage mast) 7110-008 Mast section (two stage full freelift mast) 7110-009 Mast section (three stage mast) 7170-000 Lifting gear (two stage full freelift mast) 7170-001 Lifting gear (two stage mast) 7170-002 Lifting gear (two/three stage mast) 7210-001 Sideshifter / fork spreader 7310-001 Lift cylinder (two stage mast) 7310-002 Lift cylinder (two stage mast) 7310-003 Lift cylinder (two stage full freelift staging cylinder) 7310-004 Lift cylinder (two stage full freelift, freelift cylinder) 7310-005 Lift cylinder (Three stage mast freelift cylinder) 7310-006 Lift cylinder (Three stage mast staging cylinder) 7320-000 Tilt cylinder 7410-001 Fork, carpet boom, hook 7420-001 Fork carriage unit (two stage mast) 7420-002 Fork carriage unit (two stage mast) 7420-003 Fork carriage unit (two stage full freelift mast) 7420-004 Fork carriage unit (three stage mast)

9000 OPTIONS / ATTACHMENTS 9100-002 Attachments (Auxiliary/Sideshifter two stage mast) 9100-003 Attachments (Auxiliary/Sideshifter three stage mast) 9370-003 Warning lights / alarm 9390-000 Positioning equipment 9500-006 Extra mechanical equipment 9660-000 Electrical heater 9910-000 Electrical controllers (Handset)

December 15, 1997

Return

Quality Parts

0300-005 0300-005

Return

October 1996

Quality Parts

0300-005

0300-005 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

October 1996

Return

# FOR ASSY.

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS

Quality Parts

0340-002 0340-002

Return

October 1996

Quality Parts

0340-002

0340-002 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0340-005 0340-005

Return

November 19, 1997

Quality Parts

0340-005

0340-005 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

Return

# FOR ASSY.

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

Quality Parts

0370-001 0370-001

1 2

10 3

5 11

4 7 8

Return

November 19, 1997

Quality Parts

0370-001

0370-001 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

Counterweight, CSX20 (441 lb) Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lb) Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lb) Hook tool, counterweight CSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lb) Counterweight, CSX30/40 (331 lb) Counterweight (90 lb) Screw, cap Washer, flat Washer, flat Nut Counterweight, CSX10 (80 lb) Screw, cap

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305063-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

November 19, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 2 2 1 1 1 2 4 2 2 1 2

UNITS 441 lb 1477 lb 1915 lb

207 lb 331 lb 90 lb

80 lb

Quality Parts

0390-000 0390-000

Return

October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts ( 7 in. battery) ITEM # PART # 1 2 3 4 5 6

October 1996

Return

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

1 4 8 1 1 4

UNITS

Quality Parts

0390-001 0390-001

Return

October 1996

Quality Parts

0390-001

0390-001 Battery compartment parts (13.3 in. battery) ITEM # PART # 1 2 3 4 5

October 1996

Return

305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

UNITS

Quality Parts

0640-003 0640-003

Return

December 1996

Quality Parts

0640-003

0640-003 Drivers controls (one spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing ------------------- Horn 27205 Screw, cap ------------------- Valve assembly, one spool 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

December 1996

Return

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

UNITS

Quality Parts

0640-005 0640-005

Return

October 1996

Quality Parts

0640-005

0640-005 Drivers controls (two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 1 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305858-001 Knob, auxiliary (Tilt) 1 305859-002 Knob, auxiliary (Tilt & Sideshifter) 1 305859-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 305860-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing 1 ------------------- Horn 1 27205 Screw, cap 1 ------------------- Valve assembly, two spool 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

0640-016 0640-016

Return

August 11, 1997

Quality Parts

0640-016

0640-016 Drivers controls (Speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0840-011 0840-011

Return

May 28, 1998

Quality Parts

0840-011

0840-011 Driver protection (Reverser) ITEM # PART # 1 1 1 1 2

304922-000 304057-000 304019-000 305989-000 301825-010

May 28, 1996

Return

# FOR ASSY.

NAME Reverser assembly (WSX20/25 - WSXOS) Reverser assembly (Prime Drive 200) Reverser assembly (2 Wire) Reverser assembly (3 Wire) Screw

1 1 1 1 2

UNITS

2 Wires 3 Wires

Quality Parts

0850-002 0850-002

Return

June 11, 1997

Quality Parts

0850-002

0850-002 Signs, warnings ITEM # PART # 1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 14 * * * *

305955-000 306105-000 306418-000 306418-001 306419-002 306419-004 306420-004 306106-000 306107-000 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305024-000 NSS NSS 23296-00 304953-000 304954-000 304959-000

June 11, 1997

Return

NAME

# FOR ASSY.

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, CSX OPERATOR’S Manual, CSX PARTS Manual, CSX/WSX/WRX SERVICE

1 1 1 1 1 1 1 2 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

UNITS

Right Left

Quality Parts

1700-002 1700-002

Return

October 1996

Quality Parts

1700-002

1700-002 Electrical drive motor (200 AMP traction system) IITEM # PART #

UNITS “E” “EE”

* *

301916-000 303570-000

Motor assembly, “E” drive Motor assembly, “EE” drive

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

“E” “EE”

Quality Parts

1700-004 1700-004

Return

May 06, 1997

Quality Parts

1700-004

1700-004 Electrical drive motor (24 Volt 300/400 AMP traction system) IITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

1700-014 1700-014

4 5

12 13

8 10

Return

December 09, 1997

Quality Parts

1700-014

1700-014 Electrical drive motor (24 Volt 200 AMP traction system) ITEM # PART #

UNITS 24 Volt

305879-000

Drive motor assembly, 24 Volt

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushs per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, coverband

December 09, 1997

Return

NAME

# FOR ASSY.

“EE”

Quality Parts

2550-001 2550-001

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-001

2550-001 Mechanical drive gear unit ITEM # PART #

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

3300-000 3300-000

Return

October 1996

Quality Parts

3300-000

3300-000 Parking brake system (200 AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

October 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS

Quality Parts

3300-001 3300-001

Return

December 1996

Quality Parts

3300-001

3300-001 Parking brake system (300 AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly Drive motor assembly Brake assembly Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.)

December 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

Return

October 1996

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

October 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-001 3540-001

14 13

11 2 4

10 3

4 6 7 5

Return

October 1996

Quality Parts

3540-001

3540-001 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

October 1996

Return

# FOR ASSY.

NAME

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS

Quality Parts

3550-001 3550-001

1 2 3

1 5 6

Return

October 1996

Quality Parts

3550-001

3550-001 Fork / support arm wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

2 1 1 1 1 3

UNITS

Quality Parts

3560-001 3560-001

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

Return

October 1996

Quality Parts

3560-001

3560-001 Stabilizer wheel ITEM # PART #

NAME

304583-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

4110-000 4110-000

Effective Serial Number 27324000 and UP

4 22

5 23

24 6

7 21

26 8

27 11

20 19

17 16

13 14

Return

July 07, 1998

Quality Parts

4110-000 4110-000 Steering arm / wheel (Tiler arm) Effective Serial Number 27324000 and UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Handle head assembly 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Marked With “K”)

July 07, 1998

Return

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4110-011 4110-011

2 3

6 5

15 11 13

14 12

10 9

7 8

Return

July 08, 1998

Quality Parts

4110-011

4110-011 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Handle with Twist grip assembly Handle with Thumb control assembly Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

July 08, 1998

Return

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-001 4180-001

13 2

4 5 9 6 7

Return

August 08, 1997

Quality Parts

4180-001

4180-001 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivot, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

August 08, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

Return

June 18, 1997

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

302129-000 301917-000 301954-035 23309-01 11020-46

June 18, 1997

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

Return

October 1996

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

October 1996

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

UNITS

Quality Parts

5190-009 5190-009

1 3

Return

September 03, 1998

Quality Parts

5190-009

5190-009 Battery cut out contactor / plug (Battery connector) ITEM # PART # 1 1 1 1 2 3 4

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000

September 03, 199

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE

1 1 1 1 2 1 1

UNITS GRAY YELLOW RED BLUE

Quality Parts

5190-010 5190-010

4 5

6 7

8 9 10 11 © BT Products

Return

October 1996

Quality Parts

5190-010

5190-010 Battery cut out contactor / plug (200 AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Screw, cap Contactor, 200 AMP line “E” Contactor, 200 AMP line “EE” Screw “EE“ Insulator “EE“ Screw “EE“ Shield, arc “EE“ Cover, top “EE“ Spring, return “EE“ Contactor assembly, moving “EE“ Coil & frame, lower shroud “EE“ Contactor, fixed “EE“ Shroud, upper “EE“ Cap, armature (Not Shown) “EE“ Kit, mounting bracket (Not Shown) “EE“

301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

October 1996

Return

# FOR ASSY.

UNITS

2 1 1 2 2 2 2 1 1 1 1 2 1 1 1

“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

Quality Parts

5190-011 5190-011

1 2 3

Return

March 13, 1998

Quality Parts

5190-011

5190-011 Battery cut out contactor / plug (300/400 AMP traction system) ITEM # PART # 1 2 3

301951-010 304297-000 304297-001

March 13, 1998

Return

NAME Screw, cap Contactor, 300/400 Amp line “E” Contactor, 300/400 Amp line “EE”

# FOR ASSY.

UNITS

2 1 1

“E” “EE”

Quality Parts

5230-002 5230-002

Return

July 28, 1997

Quality Parts

5230-002

5230-002 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

1 1 1 1 1

UNITS

Quality Parts

5290-001

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-001

5290-001 5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-017 5310-017

Return

July 28, 1997

Quality Parts

5310-017

5310-017 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

1 2

Return

December 03, 1997

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5390-001 5390-001

Return

August 08, 1997

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item # 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

UNITS

Quality Parts

5430-011 5430-011

Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

December 07, 1997

Quality Parts

5430-011

5430-011 Motor cables, resistors (200 AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 105 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-001 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

UNITS

Quality Parts

5430-013 5430-013

Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

December 07, 1997

Quality Parts

5430-013

5430-013 Motor cables, resistors (300 AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 150 AMP power Screw, cap Breaker, 12 AMP control Screw, cap Screw, cap Nut Washer, flat Bar, bus Cable “EE” Bar, bus Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 150 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 307601-000 301951-016 301889-000 301951-010 301951-010 301960-006 20375 305970-000 305974-004 305969-000 306504-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

December 07, 1997

Return

UNITS

Quality Parts

5460-014 5460-014

Return

October 1996

Quality Parts

5460-014

5460-014 Transistor panel (300 AMP traction system) ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

1 2 1

UNITS 300 AMP

Quality Parts

5460-015 5460-015

Return

October 1996

Quality Parts

5460-015

5460-015 Transistor panel (200 AMP traction system) ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

1 2 1

UNITS 200 AMP

Quality Parts

5510-010 5510-010

7 6

9 12

14 15 16

Return

July 20, 1998

Quality Parts

5510-010

5510-010 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Spring, return Switch, lift Switch, lower Kit, forward and rearward switch Screw, machine Switch, rearward Spacer Switch, forward Bracket, forward and rearward Lockwasher Nut Screw Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

UNITS

Quality Parts

5550-001 5550-001

1 2

Return

July 06, 1998

Quality Parts

5550-001 5550-001 RRX35 / RRX45 / RDX30 Electromagnetic valve (Manifold assembly) ITEM # PART #

NAME

* *

306611-000 306611-001

Manifold assembly (No Sideshifter) Manifold assembly (With Sideshifter)

1 1

1 2 3 4 5

304797-000 304795-000 304794-000 304796-000 NA

Coil Valve, BI-Directional Coil Valve, N.C. Body

3 3 1 1 1

July 06, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

5590-002 5590-002

Sideshifter Coil Tilt Coil

To Main Wiring Harness

Return

October 1996

Quality Parts

5590-002

5590-002 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly 306191-010 Harness assembly

October 1996

Return

# FOR ASSY.

1 1 1

UNITS

Quality Parts

5610-000 5610-000

Return

November 13, 1997

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

UNITS

Quality Parts

5810-002 5810-002

Return

October 1996

Quality Parts

5810-002

5810-002 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

6100-000 6100-000

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

October 1996

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

6100-001 6100-001

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

October 1996

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

6110-001 6110-001

Return

October 1996

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

October 1996

Return

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

# FOR ASSY.

NAME Pump & motor assembly Solenoid valve assembly Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

1 1 2 1 1 1 1 1 1

UNITS

Quality Parts

6120-001 6120-001

To Mast

Return

October 1996

Quality Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (one spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & Tank Assembly Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower Spool valve assembly Fitting, adapter Fitting, 90 Fitting, 90 Fitting, tee Hose assembly Fitting, 90

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6120-002 6120-002

To Mast

From Mast to Compensator

Return

October 1996

Quality Parts

6120-002

6120-002 Hoses, pipes, connections, mounting points (two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 K 18

Pump & Tank Assembly Fitting, adapter Hose assembly Hose assembly Spool valve assembly Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose assembly (CSX20/30) Hose assembly (CSX40) Fitting, 90° Orifice, 0.046 in. [1.17 mm] Orifice, 0.040 in. [1.0 mm] Compensator cylinder assembly Kit, compensator seal Elbow, 45°

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49653-08 306672-000 306672-001 49653-08 25969-02 25969-01 305755-000 305755-010 49654-01

# FOR ASSY.

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS

CSX20/30 CSX40

Quality Parts

6125-000 6125-000

Serial Number 25268000 - 28163000

2 3

To Compensator From Mast

6 8 10

9 7

To Control Valve

Return

July 23, 1998

Quality Parts

6125-000

6125-000 Two stage mast lines Serial Number 25268000 -28163000 ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder Assembly Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 23, 1998

Return

# FOR ASSY.

1 1 1 1 1 2 1 2 2 2 1 1

UNITS

Quality Parts

6125-001 6125-001

2 3

1 4

1 10 12

8 11

9 13 14 To Compensator from mast 20

18 20 16

To Control Valve

17 15 © BT Products

Return

9 8 August 08, 1997

Quality Parts

6125-001 6125-001 Hoses, pipes, connections, mounting points (two stage full freelift) ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Clamp Cylinder Assembly Channel Hose, 71/104 Hose, 83/128 Hose, 95/152 Tube Cylinder Assembly Valve, flow limiting (6 GPM) Valve, flow limiting (4 GPM) Tee Fitting, reducer Hose Hose Hose, CSX20/30 Hose, CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

14859-06 ----------------49825-01 30354-09 30354-10 30354-11 306837-000 ----------------306513-002 306513-001 49615-02 306838-004 49516-46 49516-34 49517-32 49517-19 306838-004 301960-008 49616-02 15677-11 301652-016 21037-06 49656-12 49517-21

August 08, 1997

Return

# FOR ASSY.

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

UNITS

71/104 83/128 95/152

6 GPM 4 GPM

Quality Parts

6125-002 6125-002

Effective Serial Number 25268000 and ?

To Control Valve

Return

April 20, 1998

Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points (two stage mast) Effective Serial Number 25268000 and ? ITEM # FOR # PART # NAME ASSY. 1 2 3 4 5

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly

April 20, 1998

Return

1 1 1 1 1

UNITS

Quality Parts

6125-013 6125-013

1 6

2 10 3 4

1 To Compensator From Mast 12

13 18

14 17

19 15 9

To Control Valve

Return

August 08, 1997

Quality Parts

6125-013

6125-013 Hoses, pipes, connections, mounting points (three stage mast) ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Cylinder assembly, Free lift ------------------- Cylinder assembly, Staging 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Cylinder assembly, Staging 49517-27 Hose 49517-28 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40 49616-01 Tee 49652-01 Tee 301690-008 Nut 15677-15 Clamp 301652-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-21 Hose

August 08, 1997

Return

# FOR ASSY.

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports

Quality Parts

6125-026 6125-026

4 To Compensator From Mast

5 6 5 7

To Control Valve © BT Products

Return

August 08, 1997

Quality Parts

6125-026

6125-026 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 8

NAME

------------------- Cylinder assembly 26907-01 Valve, flow limiting 49517-31 Hose 49616-01 Fitting, Tee 49656-12 Fitting, adapter 21037-05 Regulator, flow 49517-30 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40

August 08, 1997

Return

# FOR ASSY.

1 1 1 1 2 1 1 1 1

UNITS

Quality Parts

6125-046 6125-046

Serial Number 25268000 - 28163000

3 7

5 To Control Valve

Return

April 20, 1998

Quality Parts

6125-046 6125-046 Hoses, pipes, connections, mounting points (two stage mast) CSX10 CSX10 Serial Number 25268000 - 28163000 ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder Assembly Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

April 20, 1998

Return

# FOR ASSY.

1 1 1 1 2 2 2 2 1 1

UNITS

Quality Parts

6160-001 6160-001

Return

August 08, 1997

Quality Parts

6160-001

6160-001 Control valve (one spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Ball Lockwasher and screw Plug O ring Cap, relief Seat, valve Screw, adjustment Gasket Retainer, ball Spring Spring, load check Spacer Spring Plug assembly Poppet Nut, jam Cap, end Detent, spool Body Washer Spool, “T”

August 08, 1997

Return

# FOR ASSY.

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS

Quality Parts

6160-002 6160-002

Return

August 08, 1997

Quality Parts

6160-002

6160-002 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

August 08, 1997

Return

# FOR ASSY.

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS

Quality Parts

6170-001 6170-001

Return

October 1996

Quality Parts

6170-001

6170-001 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item # 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item # 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

7105-000 7105-000

2 4

1 5

Return

October 1996

Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

1 1 1 1 2 1

UNITS

Quality Parts

7110-006 7110-006

Effective Serial Number 25268000 and ?

Return

April 20, 1998

Quality Parts

7110-006 7110-006 Mast section (two stage mast) Effective Serial Number 25268000 and ? ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17

April 20, 1998

Return

# FOR ASSY.

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-007 7110-007

Return

October 1996

Quality Parts

7110-007

7110-007 Mast section (two stage mast) ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

October 1996

Return

UNITS

71/100 83/124 95/150 71/100 83/124 95/150

71/100 83/124 95/150

Quality Parts

7110-008 7110-008

Return

October 1996

Quality Parts

7110-008

7110-008 Mast section (two stage full freelift mast) ITEM # PART #

NAME

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002

October 1996

Return

# FOR ASSY.

As Req’d. 4 2 2 1 1 1 1 2 1 2 1 1 1

UNITS

71/104 83/128 95/152

Quality Parts

7110-009 7110-009

21 22 24 25

23 21 2 4 1

26 28 27

5 8

3 5

3 1

11 13 4 3

16 20

19 18

30 29

5 29

15 16

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150

14835-08

305301-000

14835-83

305297-000

305211-000

83/180

14835-10

305301-001

14835-84

305297-001

305211-001

87/189

14835-70

305301-002

14835-85

305297-002

305211-002

Return

October 1996

Quality Parts

7110-009

7110-009 Mast section (three stage mast) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Anchor, chain Chain, Staging lift Pin, cotter Pin, chain Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Bearing Cylinder assembly, Staging Screw, button head Column, inner Chain, Free lift Cylinder assembly, Free Lift Lift Frame Assembly Pin, anchor Pin, cotter Nut Nut, jam Column, Intermediate Bracket Screw, cap Column, outer Washer, shim Sheave, chain Bearing, roller Race, inner Lockwasher Screw, cap Fitting, grease Shaft Spacer Sheave, hose Screw, cap

4 2 16 8 As Req’d. As Req’d. 8 2 2 1 2 1 1 2 2 4 4 1 1 2 1 4 2 2 2 2 2 2 2 2 1 1

October 1996

Return

UNITS

Quality Parts

7170-000 7170-000 4 2

6 7 8 9 10

Return

October 1996

Quality Parts

7170-000

7170-000 Lifting gear (two stage full freelift mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 Chain, lift 83/128 Chain, lift 95/152 Anchor, chain Nut Cylinder assembly

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

October 1996

Return

# FOR ASSY.

1 1 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

71/104 83/128 95/152

Quality Parts

7170-001 7170-001

10 2 11 3

9 5

Return

April 21, 1998

Quality Parts

7170-001

7170-001 Lifting gear (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 ----------------11261-12 21055-00 49267-00 11073-21 52-07962-00

304549-000

April 21, 1998

Return

NAME

# FOR ASSY.

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Cylinder assembly Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152 Head, sheave

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 11.5 ft. 12.1 ft. 1

UNITS

71/104 83/128 95/152

Quality Parts

7170-002 7170-002

Return

October 1996

Quality Parts

7170-002

7170-002 Lifting gear (two/three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

UNITS

Quality Parts

7210-001 7210-001

Return

October 1996

Quality Parts

7210-001

7210-001 Sideshifter / fork spreader ITEM # PART #

UNITS 4” Stroke 6” Stroke

* *

41949-00 41949-01

Sideshifter Assembly, 4” Stroke Sideshifter Assembly, 6” Stroke

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16K 17 18K 19 20K 21 K

Slide, top Anchor, cylinder Spacer Fitting, 90° Ring, retainer Slide, lower Nut Hook, lower Screw, set Screw Lockwasher Frame, sideshifter Nut Spacer Cylinder assembly, 2” Center Stroke Cylinder assembly, 3” Center Stroke Spacer, nylon Spacer Seal, gland Retainer, wiper Wiper, rod Ring, retainer Kit, seal (Contains Items Marked With “K”)

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

4” Stroke 6” Stroke

Quality Parts

7310-001 7310-001 3

Serial Number 25268000 and ?

4 5 2 1

7 K

13 9

11 12

Return

April 20, 1998

Quality Parts

7310-001

7310-001 Lift cylinder (two stage mast) Serial number 25268000 and ? ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

April 20, 1998

Return

NAME

71/104 83/128 95/152

Quality Parts

7310-002 7310-002

Return

October 1996

Quality Parts

7310-002

7310-002 Lift cylinder (two stage mast) ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/100 83/124 95/150

Quality Parts

7310-003 7310-003

Return

October 1996

Quality Parts

7310-003

7310-003 Lift cylinder (two stage full freelift staging cylinder) ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305441-000 305441-001 305441-002

Staging Cylinder assembly, 71/104 Staging Cylinder assembly, 83/128 Staging Cylinder assembly, 95/152

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

7310-004 7310-004

Return

October 1996

Quality Parts

7310-004

7310-004 Lift cylinder (two stage full freelift, freelift cylinder) ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305437-000 305437-001 305437-002

Freelift Cylinder assembly, 71/104 Freelift Cylinder assembly, 83/128 Freelift Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 28200-00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

7310-005 7310-005

Return

October 1996

Quality Parts

7310-005

7310-005 Lift cylinder (Three stage mast freelift cylinder) ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/150 83/180 87/189

Quality Parts

7310-006 7310-006

Return

January 15, 1998

Quality Parts

7310-006

7310-006 Lift cylinder (Three stage mast staging cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS

------------------- Cylinder assembly, 1 port

1 port

------------------- Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, retainer ------------------- Rod, cylinder 11015-39 O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 29860-00 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 11

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

January 15, 1998

Return

Quality Parts

7320-000 7320-000

11 8

14 13

16 18 21

17 K

19 20

1 2

Return

August 08, 1997

Quality Parts

7320-000

7320-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

7410-001 7410-001

Return

August 08, 1997

Quality Parts

7410-001

7410-001 Fork, carpet boom, hook ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

August 08, 1997

Return

NAME 3000 Lbs. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lbs. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

# FOR ASSY.

UNITS

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

1 1 1 1 1 1

Quality Parts

7420-001 7420-001

Return

October 1996

Quality Parts

7420-001

7420-001 Fork carriage unit (two stage mast) ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-002 7420-002

Return

October 1996

Quality Parts

7420-002

7420-002 Fork carriage unit (two stage mast) ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

Quality Parts

7420-003 7420-003

1 2

Return

October 1996

Quality Parts

7420-003

7420-003 Fork carriage unit (two stage full freelift mast) ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-004 7420-004

Return

October 1996

Quality Parts

7420-004

7420-004 Fork carriage unit (three stage mast) ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

Quality Parts

9100-002 9100-002

To Control Valve

Return

October 1996

Quality Parts

9100-002

9100-002 Attachments (Auxiliary/Sideshifter two stage mast) ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

# FOR ASSY.

307107-015 Hose, 71/100 307107-016 Hose, 83/124 307107-017 Hose, 95/150 305148-000 Sheave 49632-00 Fitting, bulkhead 49624-00 Nut 49643-13 Hose 301652-025 Screw 49634-00 Fitting, 90° bulkhead 49643-34 Hose (short) 306259-000 Bracket 49653-08 Elbow, 90° 49635-00 Cap, fitting 49643-12 Hose 49653-08 Elbow, 90° 49358-03 Hose 12318-05 Plug 301652-065 Screw, cap ------------------- Manifold assembly 15677-02 Clamp 49643-33 Hose (long)

1 1 1 1 2 6 2 2 2 1 1 2 2 2 6 2 4 2 1 2 1

October 1996

Return

UNITS 71/100 83/124 95/150

Quality Parts

9100-003 9100-003

To Control Valve

Return

October 1996

Quality Parts

9100-003

9100-003 Attachments (Auxiliary/Sideshifter three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

NAME

# FOR ASSY.

49643-13 Hose 49624-00 Nut 301652-025 Screw, cap 306898-000 Anchor, hose 49632-00 Fitting, bulkhead 305535-000 Sheave 50000-11 Lockwasher 50003-01 Screw, cap 301652-016 Screw, cap 14935-01 Washer, flat 305148-000 Sheave 304610-000 Shaft 307107-012 Hose, 71/150 307107-013 Hose, 83/180 307107-014 Hose, 87/189 301652-016 Screw, cap 305568-000 Line, hydraulic 307107-009 Hose, 71/150 307107-010 Hose, 83/180 307107-011 Hose, 87/189 305148-000 Sheave 301652-025 Screw, cap 306259-000 Bracket 49643-34 Hose (short) 49634-00 Fitting, 90° bulkhead 49653-08 Fitting, 90° elbow 49635-00 Cap 49643-12 Hose 49653-08 Elbow, 90° 49358-03 Hose 12318-05 Plug 301652-065 Screw, cap ------------------- Manifold assembly 15677-02 Clamp 49643-33 Hose (long)

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 2 6 2 4 2 1 2 1

October 1996

Return

UNITS

71/150 83/180 87/189

Quality Parts

9370-003 9370-003

Return

October 1996

Quality Parts

9370-003

9370-003 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

Quality Parts

9390-000 9390-000

Return

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

3 1

UNITS

Quality Parts

9500-006 9500-006

Return

October 1996

Quality Parts

9500-006

9500-006 Extra mechanical equipment ITEM # PART # 1 1 1 2

305138-000 305138-001 305138-002 301957-030

October 1996

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap

1 1 1 4

UNITS 44 inch 36 inch 48 inch

Quality Parts

9660-000 9660-000

Control Handle Top View

Control Handle Side View-Section

Position heater on inside of bracket.

Position heaters on inside of cover as shown. Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

Thermostat Location

Return

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

1 1 4 2 2 2

UNITS

Quality Parts

9910-000 9910-000

1 2

Return

January 21, 1998

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts CSX Electric Counter Balanced Stacker Truck Effective Serial Number CSX0025268001

WARNING Read and observe all warnings on this unit before operating it. WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place. Part no: 304954-000

Return

Date: February 1997

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order. INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover Inc. cannot accept responsibility for parts returned without authorization.

EXPLANATION OF SERIAL NUMBER

CSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

The term s right- hand an d left-ha nd used i n thi s parts m anual indi cate th e ri ght and left si de of Thi s parts manual is arranged f or easy the mach ine as vi ewed from the o perator' s line identi fication of par ts. Th e index at th e fron t ofof si ght for proper oper ati on of mach ine or the catal og gi ves locati on of major grou ps andattachme nt. assem blies. A. Right Side B. Rear ABBREVIATIONS AND TERMS C. Left Side D. Forward NA - Not Available NSS - Not S old S eparately As Req'd - Use as requ ired K - Parts of a kit PART LIST * - Not show n on drawing See Fig.# - See Figure # for fur ther break The ITEM #, descr ibes the i tem on the fi gure dow n of part s. you are looki ng at. Th ePART # is a num eri cal descri pti on of the item and the par t ordering number . TheNAME is a descri pti on of the part CHANGES number in alphabet ical form. The# FOR When chang es are made to the machi ne, ASSY. is the quanti ty used on the fi gure and revise d pages for this m anual will b e issu ed.NOT the q uanti ty used on the mach ine. The These pages must b e insert ed i n you r parts UNIT descri bes the type or styl e of the pa rt manual as so on as they ar e recei ved. Fai lure used on th e fi gur e. to ke ep your par ts manuals up to date will resu lt in confu sion and may cau se you to order wrong parts. INDEX

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

NAME Hose assembl y, 89/180 Hose assembl y, 95/198 Hose assembl y, 108/226 Hose assem bly, 111/240 Hose assem bly, 119/258 Fitting, bu lkhead Tube asse mbl y Fuse Rin g Pin Beari ng Screw, cap Cylinder , freelift Hose (3 feet) Motor , pump Pump asse mbly, lift Pump, lift Plu g Kit, seal (Contains Ite ms Marked With “K ”) © BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Return

February 1997

Quality Parts

1000 DRIVE MOTOR 1700-002 Electrical drive motor (200AMP traction system) 1700-004 Electrical drive motor (24 Volt 300/400 Amp traction system)

2000 DRIVE GEAR / TRANSMISSION 2550-001 Mechanical drive gear unit

4000 STEERING SYSTEM 4110-019 Steering arm / wheel 4180-001 Steering / radial bearing

February 1997

Return

Quality Parts

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-001 Hydraulic tank 6120-001 Hoses, pipes, connections, mounting points (one spool valve) 6120-002 Hoses, pipes, connections, mounting points (two spool valve) 6125-000 Hoses, pipes, connections, mounting points (two stage mast) 6125-001 Hoses, pipes, connections, mounting points (two stage full freelift) 6125-002 Hoses, pipes, connections, mounting points (two stage mast) 6125-013 Hoses, pipes, connections, mounting points (three stage mast) 6125-026 Hoses, pipes, connections, mounting points (two stage mast) 6160-001 Control valve (one spool control valve) 6160-002 Control valve (Two spool control valve) 6170-001 Pressure / flow control valve

Return

February 1997

Quality Parts

February 1997

Return

Quality Parts

February 1997

Return

Quality Parts

February 1997

Return

Quality Parts

0300-005 0300-005

Return

October 1996

Quality Parts

0300-005

0300-005 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

October 1996

Return

# FOR ASSY.

NAME Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N!m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly Clamp

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS

Quality Parts

0340-002 0340-002

Return

October 1996

Quality Parts

0340-002

0340-002 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0340-005 0340-005

Return

October 1996

Quality Parts

0340-005

0340-005 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

October 1996

Return

301844-000 302069-000 304574-000 301922-016 306858-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

# FOR ASSY.

1 2 1 2 1 2 1 1 1 2 2 1 2 4 1

UNITS

Quality Parts

0370-001 0370-001

Return

October 1996

Quality Parts

0370-001

0370-001 Counter balance weight ITEM # PART # 1 * 1 * 1 * 2 3 4 4 5 6 7 8 9

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305063-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016

October 1996

Return

# FOR ASSY.

NAME Counterweight, CSX20 (441 lbs.) Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lbs.) Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lbs.) Hook tool, counterweight CSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lbs.) Counterweight, CSX30/40 (331 lbs.) Counterweight (90 lbs.) Screw, cap Washer, flat Washer, flat Nut

1 1 1 1 1 1 2 2 1 1 1 2 2 2 2

UNITS 441 lbs. 1477 lbs. 1915 lbs.

207 lbs. 331 lbs. 90 lbs.

Quality Parts

0390-000 0390-000

Return

October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts (7” battery) ITEM # PART # 1 2 3 4 5 6

October 1996

Return

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

1 4 8 1 1 4

UNITS

Quality Parts

0390-001 0390-001

Return

October 1996

Quality Parts

0390-001

0390-001 Battery compartment parts (13.3” battery) ITEM # PART # 1 2 3 4 5

October 1996

Return

305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

UNITS

Quality Parts

0640-003 0640-003

Return

December 1996

Quality Parts

0640-003

0640-003 Drivers controls (one spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing ------------------- Horn 27205 Screw, cap ------------------- Valve assembly, one spool 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

December 1996

Return

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

UNITS

Quality Parts

0640-005 0640-005

Return

October 1996

Quality Parts

0640-005

0640-005 Drivers controls (two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 1 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305858-001 Knob, auxiliary (Tilt) 1 305859-002 Knob, auxiliary (Tilt & Sideshifter) 1 305859-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 305860-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing 1 ------------------- Horn 1 27205 Screw, cap 1 ------------------- Valve assembly, two spool 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

0640-016 0640-016

Return

October 1996

Quality Parts

0640-016

0640-016 Drivers controls (speed & direction) ITEM # PART # 1 2 3 4 5 6 7 8

October 1996

Return

301964-032 109631 101216 46490 140176 301780-000 301718-000 301779-000

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0840-011 0840-011

Return

October 1996

Quality Parts

0840-011

0840-011 Driver protection ITEM # PART # 1 2

October 1996

Return

305990-000 301825-010

# FOR ASSY.

NAME Reverser assembly Screw

1 2

UNITS

Quality Parts

0850-002 0850-002

Return

October 1996

Quality Parts

0850-002

0850-002 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 3 3 3 3 4 5 6 7 7 7 7 7 7 7 7 8 9 10 11 12 13 14 * * * *

1 1 1 1 1 1 1 2 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

October 1996

Return

UNITS

Right Left

Quality Parts

1700-002 1700-002

Return

October 1996

Quality Parts

1700-002

1700-002 Electrical drive motor (200AMP traction system) IITEM # PART #

UNITS “E” “EE”

* *

301916-000 303570-000

Motor assembly, “E” drive Motor assembly, “EE” drive

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 19 20

4 1 1 2 2 4 1 4 2 4 4 8 1 1 1 1 1 2 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

“E” “EE”

Quality Parts

1700-004 1700-004

Return

October 1996

Quality Parts

1700-004

1700-004 Electrical drive motor (300AMP traction system) IITEM # PART #

NAME

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

October 1996

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

2550-001 2550-001

Torque nut to 250 ft./lbs. while turning wheel.

Return

October 1996

Quality Parts

2550-001

2550-001 Mechanical drive gear unit ITEM # PART #

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 302372-000 11205-27 23007-00 11039-31 301654-024

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3300-000 3300-000

Return

October 1996

Quality Parts

3300-000

3300-000 Parking brake system (200AMP traction system) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

October 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS

Quality Parts

3300-001 3300-001

Return

December 1996

Quality Parts

3300-001

3300-001 Parking brake system (300AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

December 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS

Quality Parts

3360-000 3360-000

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

Return

October 1996

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 1 2 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-005 302258-006 20071-01 20071-03 20071-04 20071-05 20071-06 303624-000 302247-000

October 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Siped Rubber Crowned Poly

Quality Parts

3540-001 3540-001

Return

October 1996

Quality Parts

3540-001

3540-001 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

October 1996

Return

# FOR ASSY.

NAME

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS

Quality Parts

3550-001 3550-001

Return

October 1996

Quality Parts

3550-001

3550-001 Fork / support arm wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

2 1 1 1 1 3

UNITS

Quality Parts

3560-001 3560-001

Return

October 1996

Quality Parts

3560-001

3560-001 Stabilizer wheel ITEM # PART #

NAME

304583-000

Caster Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

4110-019 4110-019

Return

December 1996

Quality Parts

4110-019

4110-019 Steering arm / wheel ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

Handle with Twist grip assembly Handle with Thumb control assembly Bumper Baffle Screw, socket head E clip Pin Pin, handle pivot Screw, flat head socket Washer, finishing Cap, tapered Screw, socket head Pin, groove Pivot, handle Cap, straight Pin, brake pivot Pin, brake pivot (Cold Storage) Screw, set Spacer Spring Bearing Stem, handle Screw, flat head socket Washer, finishing Fitting, grease (Cold Storage) Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

304012-000 304012-001 302290-000 301764-000 301954-025 13281-02 301762-000 302095-000 302406-025 302528-000 302093-000 301652-016 302572-000 301753-000 302094-000 301885-000 305564-000 301740-001 304855-000 301765-000 11020-43 301766-000 301922-025 302096-008 11160-11 302130-001 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

December 1996

Return

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 2 1 1 1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Cold Storage

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-001 4180-001

Return

October 1996

Quality Parts

4180-001

4180-001 Steering / radial bearing ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Pivet, handle Frame, carrier Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly Bearing Seal, large felt Bearing Seal, small felt

October 1996

Return

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-23 301946-001

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

5160-011 5160-011

Return

October 1996

Quality Parts

5160-011

5160-011 General alarm signal ITEM # PART # 1 2 3 4 5

October 1996

Return

302129-000 301917-000 305030-050 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5180-000 5180-000

Return

October 1996

Quality Parts

5180-000

5180-000 Current collector, cable drum ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

October 1996

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

UNITS

Quality Parts

5190-009 5190-009

Return

October 1996

Quality Parts

5190-009

5190-009 Battery cut out contactor / plug (Battery connector) ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

October 1996

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5190-010 5190-010

4 5

6 7

8 9 10 11 Return

October 1996

Quality Parts

5190-010

5190-010 Battery cut out contactor / plug (200AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

October 1996

Return

# FOR ASSY.

UNITS

2 1 1 2 2 2 2 1 1 1 1 2 1 1 1

“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

Quality Parts

5190-010 5190-010

4 5

6 7

8 9 10 11 Return

October 1996

Quality Parts

5190-010

5190-010 Battery cut out contactor / plug (200AMP traction system) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

301951-010 23452-01 304297-001 306116-000 306114-000 306076-000 306117-000 306111-000 306112-000 306075-000 306113-000 306071-000 306115-000 306118-000 306119-000

October 1996

Return

# FOR ASSY.

UNITS

2 1 1 2 2 2 2 1 1 1 1 2 1 1 1

“E“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“ “EE“

Quality Parts

5230-002 5230-002

Return

October 1996

Quality Parts

5230-002

5230-002 Voltage / battery indicator ITEM # PART # 1 2 3 4

301445-001 305282-001 306051-001 306052-000

October 1996

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire

1 1 1 1

UNITS

Quality Parts

5290-001 5290-001

Return

October 1996

Quality Parts

5290-001

5290-001 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-017 5310-017

Return

October 1996

Quality Parts

5310-017

5310-017 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-001 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

October 1996

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-011 5330-011

Return

October 1996

Quality Parts

5330-011

5330-011 Speed controls ITEM # PART # 1 2 3 4

October 1996

Return

301729-000 119697 301825-010 302040-000

# FOR ASSY.

NAME Bracket, potentiometer Gear Screw Potentiometer

1 1 2 1

UNITS

Quality Parts

5390-001 5390-001

Return

October 1996

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppled with item #5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire (4 inch [101mm])

1 1 1 1 1 1 1 6 2 1 2 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-000 306216-000 52-07933-00

October 1996

Return

UNITS

Quality Parts

5430-011 5430-011

Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

October 1996

Quality Parts

5430-011

5430-011 Motor cables, resistors (200AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

1 1 1 1 1 105 AMP 2 1 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 As Req’d. 1 1 1 1 2

October 1996

Return

UNITS

Quality Parts

5430-013 5430-013

Route all motor cables through sleeve. With motor terminals approximately 12” from sleeve use plastic cable tie to hold sleeve in place.

Return

October 1996

Quality Parts

5430-013

5430-013 Motor cables, resistors (300AMP traction system) ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

1 1 1 1 1 150 AMP 2 1 1 1 1 1 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

October 1996

Return

UNITS

Quality Parts

5460-014 5460-014

Return

October 1996

Quality Parts

5460-014

5460-014 Transistor panel (300 AMP traction system) ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

1 2 1

UNITS 300 AMP

Quality Parts

5460-015 5460-015

Return

October 1996

Quality Parts

5460-015

5460-015 Transistor panel (200 AMP traction system) ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

1 2 1

UNITS 200 AMP

Quality Parts

5510-010 5510-010

Return

October 1996

Quality Parts

5510-010

5510-010 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Spring, return Switch, lift Switch, lower Lockwasher Nut Switch, rearward Spacer Screw Switch, forward Screw, machine Bracket, forward & rearward Bracket, switch Switch Screw Screw Lockwasher Nut

4 1 1 2 2 1 1 2 1 2 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

October 1996

Return

301917-000 302130-000 302130-001 11072-14 11261-11 301824-000 301833-000 301825-010 301824-000 301950-022 301728-000 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

UNITS

Quality Parts

5550-001 5550-001

1 2 2

Return

October 1996

Quality Parts

5550-001

5550-001 Electromagnetic valve MANIFOLD ASSEMBLY ITEM # PART #

# FOR ASSY.

NAME

304683-000

Manifold assembly

1 2 3 4 5 6

304794-000 304795-000 304796-000 304797-000 304798-000 NA

Coil Valve, N.C. Valve, spool N.C. Coil Valve, BI-Directional Body

3 2 1 1 1 1

October 1996

Return

UNITS

Quality Parts

5590-002 5590-002

Sideshifter Coil Tilt Coil

To Main Wiring Harness

Return

October 1996

Quality Parts

5590-002

5590-002 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly 306191-010 Harness assembly

October 1996

Return

# FOR ASSY.

1 1 1

UNITS

Quality Parts

5610-001 5610-001

Return

October 1996

Quality Parts

5610-001

5610-001 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

October 1996

Return

# FOR ASSY.

NAME Contactor, pump Screw, cap

1 2

UNITS

Quality Parts

5810-002 5810-002

Return

October 1996

Quality Parts

5810-002

5810-002 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

6100-000 6100-000

Return

October 1996

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

6100-001 6100-001

Return

October 1996

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14” (356mm) long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

6110-001 6110-001

Return

October 1996

Quality Parts

6110-001

6110-001 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

October 1996

Return

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

# FOR ASSY.

NAME Pump & motor assembly Solenoid valve assembly Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

1 1 2 1 1 1 1 1 1

UNITS

Quality Parts

6120-001 6120-001

To Mast

Return

October 1996

Qualit y Parts

6120-001

6120-001 Hoses, pipes, connections, mounting points (one spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & Tank A ssem bly Fitting, ad apter Hose, spool val ve to tan k Hose, mast raise /lo wer Spool valve assem bly Fitting, ad apter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

October 1996

Return

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6120-002 6120-002

To Mast

From Mast to Compensator

Return

October 1996

Quality Parts

6120-002

6120-002 Hoses, pipes, connections, mounting points (two spool valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 K 18

Pump & Tank Assembly Fitting, adapter Hose assembly Hose assembly Spool valve assembly Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose assembly (CSX20/30) Hose assembly (CSX40) Fitting, 90° Orifice, 0.046” Orifice, 0.040” Compensator cylinder assembly Kit, compensator seal Elbow, 45°

October 1996

Return

# FOR ASSY.

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS

CSX20/30 CSX40

Quality Parts

6125-000 6125-000

TO CONTROL VALVE TO COMPENSATOR FROM MAST

Return

October 1996

Quality Parts

6125-000

6125-000 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Cylinder Assembly Valve, flow limiting Hose Hose Nut Tee Clamp Screw, cap Fitting, adaptor Regulator, flow Hose

----------------306513-000 49517-10 49517-14 301960-008 49615-01 15677-11 301652-016 49656-11 21037-03 49517-21

October 1996

Return

# FOR ASSY.

1 1 1 1 2 1 2 2 2 1 1

UNITS

Quality Parts

6125-001 6125-001

TO CONTROL VALVE TO COMPENSATOR FROM MAST

Return

October 1996

Quality Parts

6125-001 6125-001 Hoses, pipes, connections, mounting points (two stage full freelift) ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

October 1996

Return

# FOR ASSY.

4 2 1 1 1 1 1 1 1 2 2 2 1 1 1 1 2 1 2 2 1 1 1

UNITS

71/104 83/128 95/152

Quality Parts

6125-002 6125-002

To Control Valve

Return

October 1996

Quality Parts

6125-002

6125-002 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly

October 1996

Return

# FOR ASSY.

1 1 1 1 1

UNITS

Quality Parts

6125-013 6125-013

To Control Valve To Compensator From Mast

Return

October 1996

Quality Parts

6125-013

6125-013 Hoses, pipes, connections, mounting points (three stage mast) ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

NAME

October 1996

Return

# FOR ASSY.

2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM

2 Ports

Quality Parts

6125-014 6125-014

To Compensator From Mast

To Control Valve

Return

October 1996

Quality Parts

6125-014

6125-014 Hoses, pipes, connections, mounting points (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8

NAME

------------------- Cylinder assembly 26907-01 Valve, flow limiting 49517-10 Hose 49615-01 Fitting, Tee 49656-12 Fitting, adaptor 21037-05 Regulator, flow 49517-21 Hose 49517-14 Hose

October 1996

Return

# FOR ASSY.

1 1 1 1 2 1 1 1

UNITS

Quality Parts

6160-001 6160-001

Return

October 1996

Quality Parts

6160-001

6160-001 Control valve (one spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

October 1996

Return

# FOR ASSY.

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS

Quality Parts

6160-002 6160-002

Return

October 1996

Quality Parts

6160-002

6160-002 Control valve (two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

October 1996

Return

# FOR ASSY.

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS

Quality Parts

6170-001 6170-001

Return

October 1996

Quality Parts

6170-001

6170-001 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item # 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item # 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

Quality Parts

7105-000 7105-000

Return

October 1996

Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

1 1 1 1 2 1

UNITS

Quality Parts

7110-006 7110-006

Return

October 1996

Quality Parts

7110-006

7110-006 Mast section (two stage mast) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17

October 1996

Return

# FOR ASSY.

1 1 1 4 4 4 1 2 2 4 1 1 1 1 1 1 2 2 2 8 2

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-007 7110-007

Return

October 1996

Quality Parts

7110-007

7110-007 Mast section (two stage mast) ITEM # PART # 1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

October 1996

Return

NAME

# FOR ASSY.

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

UNITS

71/100 83/124 95/150 71/100 83/124 95/150

71/100 83/124 95/150

Quality Parts

7110-008 7110-008

Return

October 1996

Quality Parts

7110-008

7110-008 Mast section (two stage full freelift mast) ITEM # PART #

NAME

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002

October 1996

Return

# FOR ASSY.

As Req’d. 4 2 2 1 1 1 1 2 1 2 1 1 1

UNITS

71/104 83/128 95/152

Quality Parts

7110-009 7110-009

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150

14835-08

305301-000

14835-83

305297-000

305211-000

83/180

14835-10

305301-001

14835-84

305297-001

305211-001

87/189

14835-70

305301-002

14835-85

305297-002

305211-002

Return

October 1996

Quality Parts

7110-009

7110-009 Mast section (three stage mast) ITEM # PART # 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

October 1996

Return

NAME

# FOR ASSY.

4 2 16 8 As Req’d. As Req’d. 8 2 2 1 2 1 1 2 2 4 4 1 1 2 1 4 2 2 2 2 2 2 2 2 1 1

UNITS

Quality Parts

7170-000 7170-000

Return

October 1996

Quality Parts

7170-000

7170-000 Lifting gear (two stage full freelift mast) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 Chain, lift 83/128 Chain, lift 95/152 Anchor, chain Nut Cylinder assembly

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

October 1996

Return

# FOR ASSY.

1 1 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

71/104 83/128 95/152

Quality Parts

7170-001 7170-001

Return

October 1996

Quality Parts

7170-001

7170-001 Lifting gear (two stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 ----------------11261-12 21055-00 49267-00 11073-21 52-07962-00

304549-000

October 1996

Return

NAME

# FOR ASSY.

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Cylinder assembly Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152 Head, sheave

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5’ 11.5’ 12.1’ 1

UNITS

71/104 83/128 95/152

Quality Parts

7170-002 7170-002

Return

October 1996

Quality Parts

7170-002

7170-002 Lifting gear (two/three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

UNITS

Quality Parts

7210-001 7210-001

Return

October 1996

Quality Parts

7210-001

7210-001 Sideshifter / fork spreader ITEM # PART #

NAME

# FOR ASSY.

UNITS 4" Stroke 6" Stroke

* *

41949-00 41949-01

Sideshifter Assembly, 4 inch Stroke Sideshifter Assembly, 6 inch Stroke

1 1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15 16K 17 18K 19 20K 21 K

5 1 1 2 1 2 4 2 2 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

4" Stroke 6" Stroke

Quality Parts

7310-001 7310-001

Return

October 1996

Quality Parts

7310-001

7310-001 Lift cylinder (two stage mast) ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305411-000 305411-001 305411-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 305412-000 305412-001 305412-002 300995-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

NAME

# FOR ASSY.

71/104 83/128 95/152

Quality Parts

7310-002 7310-002

Return

October 1996

Quality Parts

7310-002

7310-002 Lift cylinder (two stage mast) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

71/100 83/124 95/150

Quality Parts

7310-003 7310-003

Return

October 1996

Quality Parts

7310-003

7310-003 Lift cylinder (two stage full freelift staging cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305441-000 305441-001 305441-002

Staging Cylinder assembly, 71/104 Staging Cylinder assembly, 83/128 Staging Cylinder assembly, 95/152

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

7310-004 7310-004

Return

October 1996

Quality Parts

7310-004

7310-004 Lift cylinder (two stage full freelift, freelift cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

305437-000 305437-001 305437-002

Freelift Cylinder assembly, 71/104 Freelift Cylinder assembly, 83/128 Freelift Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 28200-00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

7310-005 7310-005

Return

October 1996

Quality Parts

7310-005

7310-005 Lift cylinder (Three stage mast freelift cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

October 1996

Return

71/150 83/180 87/189

Quality Parts

7310-006 7310-006

Return

October 1996

Quality Parts

7310-006

7310-006 Lift cylinder (three stage mast staging cylinder) ITEM # PART #

NAME

# FOR ASSY.

UNITS

* * *

304100-015 304100-017 304100-019

Cylinder assembly, 1 port 71/150 Cylinder assembly, 1 port 83/180 Cylinder assembly, 1 port 87/189

1 1 1

71/150 83/180 87/189

* * *

304100-014 304100-016 304100-018

Cylinder assembly, 2 ports 71/150 Cylinder assembly, 2 ports 83/180 Cylinder assembly, 2 ports 87/189

1 1 1

71/150 83/180 87/189

1 2 3 3 3 4 4 4 5 6 7 8 9K 10 11 12 12 12 13 14 15K 16K K

1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

October 1996

Return

71/150 83/180 87/189 71/150 83/180 87/189

71/150 83/180 87/189

Quality Parts

7320-000 7320-000

Return

October 1996

Quality Parts

7320-000

7320-000 Tilt cylinder IITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

October 1996

Return

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

7410-001 7410-001

Return

October 1996

Quality Parts

7410-001

7410-001 Fork, carpet boom, hook ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

October 1996

Return

# FOR ASSY.

UNITS

2 2 2 2

30” long 36” long 42” long 48” long

2 2 2 2

30” long 36” long 42” long 48” long

1 1 1 1 1 1

Quality Parts

7420-001 7420-001

Return

October 1996

Quality Parts

7420-001

7420-001 Fork carriage unit (two stage mast) ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, .05” ( 1.27mm) Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-002 7420-002

Return

October 1996

Quality Parts

7420-002

7420-002 Fork carriage unit (two stage mast) ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, 0.05” (1.27mm) Shim, 0.08” (2.03mm) Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

Quality Parts

7420-003 7420-003

Return

October 1996

Quality Parts

7420-003

7420-003 Fork carriage unit (two stage full freelift mast) ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05” (1.27mm) Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-004 7420-004

Return

October 1996

Quality Parts

7420-004

7420-004 Fork carriage unit (three stage mast) ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

October 1996

Return

NAME

# FOR ASSY.

Shim, .05” ( 1.27mm) Shim, .08” ( 2.03mm) Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

Quality Parts

9100-002 9100-002

To Control Valve

Return

October 1996

Quality Parts

9100-002

9100-002 Attachments (Auxiliary/Sideshifter two stage mast) ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

# FOR ASSY.

1 1 1 1 2 6 2 2 2 1 1 2 2 2 6 2 4 2 1 2 1

October 1996

Return

UNITS 71/100 83/124 95/150

Quality Parts

9100-003 9100-003

To Control Valve

Return

October 1996

Quality Parts

9100-003

9100-003 Attachments (Auxiliary/Sideshifter three stage mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

NAME

# FOR ASSY.

2 6 2 1 2 1 2 2 1 1 1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 2 2 2 6 2 4 2 1 2 1

October 1996

Return

UNITS

71/150 83/180 87/189

Quality Parts

9370-003 9370-003

Return

October 1996

Quality Parts

9370-003

9370-003 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable (14 feet [4267mm]) Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

Quality Parts

9390-000 9390-000

Return

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

3 1

UNITS

Quality Parts

9500-006 9500-006

Return

October 1996

Quality Parts

9500-006

9500-006 Extra mechanical equipment ITEM # PART # 1 1 1 2

305138-000 305138-001 305138-002 301957-030

October 1996

Return

# FOR ASSY.

NAME Backrest, 44” (1118mm) load Backrest, 36” (915mm) load Backrest, 48” (1219mm) load Screw, cap

1 1 1 4

UNITS 44 inch 36 inch 48 inch

Quality Parts

9660-000 9660-000

Control Handle Top View

Control Handle Side View-Section

Position heater on inside of bracket.

Position heaters on inside of cover as shown. Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

Thermostat Location

Return

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

1 1 4 2 2 2

UNITS

Quality Parts

9910-000 9910-000

Return

October 1996

Quality Parts

9910-000

9910-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

October 1996

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts CSX Electric Counter Balanced Stacker Truck Effective Serial Number CSX0028163001 - UP

Warning Read and observe all warnings on this unit before operating it.

NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304954-000

Return

Date: August 05, 1998

PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 00 2 5 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year Year Decade Capacity Model

Return

October 1996

GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA Not Available NSS Not Sold Separately As Req'd Use as required K Parts of a kit * Not shown on drawing ------------ See elsewhere for further break down of parts. CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

October 1996

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

Quality Parts

0841

6120 6160

5160

Breaking these rules may cause serious or fatal injury to yourself or others Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine.

0641

Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761. 305955-000

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Cap. (Lbs.)

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

1750

6170

6100 5190

6110

0640 0370

0370

4111 4110 4180

5181 0340

3540 0390 0300

3550

3300 3360

1760

2550 3560

3530

Return

July 17, 1998

Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110

1 8

7170 9390

5610 6220 9500 5192

7410

5460 7210 7420

9100

5390 5430

10010

10020 July 17, 1998

Return

Quality Parts

0000 CHASSIS 0300-000 Frame / Chassis 0340-000 Inspection covers (Shields & guards) 0340-100 Inspection covers (“EE” electrical box 0370-000 Counter balance weight 0390-000 Battery compartment parts (7 in. [178 mm] battery) 0390-100 Battery compartment parts (9 in. [229 mm] battery) 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) 0640-000 Drivers controls (One spool valve handle) 0640-100 Drivers controls (Two spool valve handle) 0641-000 Drivers controls (Speed and direction) 0841-000 Driver protection (Reverser) 0850-000 Signs, warnings

1000 MOTOR 1750-000 Pump motor 1760-001 200 Amp system drive motor Serial Number 27108001 - UP 1760-100 300 AMP system drive moto

2000 TRANSMISION / DRIVE GEAR 2550-000 Mechanical drive gear unit

3000 BRAKE / WHEEL SYSTEM 3300-000 200 Amp system parking brake system 3300-100 300 Amp system parking brake syste 3360-000 Brake drum/disc assembly 3530-000 Drive wheel 3540-000 Support / swivel wheel 3550-000 Load wheels 3560-000 Caster assembly

4000 STEERING SYSTEM 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP 4111-000 Steering arm / wheel (Control head assembly) 4180-000 Steering / radial bearing

5000 ELECTRICAL SYSTEM 5161-000 Horn 5181-000 Static strap

Return

July 17, 1998

Quality Parts

5190-000 Battery connecto 5192-000 200 Amp system line contactor 5192-100 300 Amp system line contactor 5192-200 200/300 Amp system “EE” line contactor 5230-000 Voltage / battery indicator 5290-000 Hourmeter / speedometer 5310-000 Start / stop switch 5330-000 Speed controls 5390-000 Control cables / harnesses 5430-000 200 Amp system motor power cables 5430-100 300 Amp system motor power cables 5460-000 200 Amp system transistor panel 5460-100 300 Amp system transistor panel 5510-000 Micro switches 5590-000 Control cables, harness 5610-000 Pump contactor

6000 HYDRAULIC SYSTEM 6100-000 Hydraulic pump (Model # DM-1005) 6100-001 Hydraulic pump (Model # DM-1006) 6110-000 Hydraulic tank 6120-000 One spool valve hydraulic lines 6120-100 Two spool valve hydraulic lines 6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP 6125-101 Two stage mast lines Serial Number 28163001 - UP 6125-300 Two stage mast lines 6125-400 Two stage full freelift lines 6125-500 Three stage mast lines 6160-000 Control valve (One spool control valve) 6160-100 Control valve (Two spool control valve) 6170-000 Pressure / flow control valve 6220-000 Control valve (Manifold assembly) 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP 6610-100 Two stage mast lift cylinder 6610-200 Two stage full freelift staging cylinder 6610-300 Three stage mast staging cylinder 6620-200 Two stage full freelift, freelift cylinder 6620-300 Three stage mast freelift cylinder

7000 OPERATING FUNCTION - LIFTING DEVICE 7105-000 Mast pivot 7110-001 Two stage mast Serial Number 28163001 - UP 7110-100 Two stage mast 7110-200 Two stage full freelift mast 7110-300 Three stage mast 7170-000 Two stage mast lifting gear

July 17, 1998

Return

Quality Parts

7170-100 Two stage full freelift mast liftting gear 7170-200 Two / three stage mast lifting gear 7210-001 Sideshifter assembly Serial Number 28077002 - UP 7320-000 Tilt cylinder 7410-000 Fork assembl 7420-000 Two stage mast fork carriage unit 7420-100 Two stage mast fork carriage unit 7420-200 Two stage full freelift mast fork carriage unit 7420-300 Three stage mast fork carriage unit

8000 PERIPHERAL / INSTALLATION EQUIPMENT

9000 OPTIONS / ATTACHMENTS 9100-000 Attachments (Supply line to mast) 9100-100 Attachments (Two stage mast lines 9100-300 Attachments (Three stage mast lines 9370-000 Warning lights / alar 9390-000 Positioning equipment 9500-000 Load backrest 9660-000 Electrical heater

10000 TOOLS 10010-00 Electrical controllers (Handset) 10020-00 Special tools and lubrications

Return

July 17, 1998

Quality Parts

July 17, 1998

Return

Quality Parts

Return

Quality Parts

0000 CHASSIS

Return

Quality Parts

0300-000 0300-000

4 5

1 2

6 11

9 8 7

Return

July 24, 1998

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 24, 1998

Return

# FOR ASSY.

2 1 1 2 1 8 2 2 1 1 1 1 1

UNITS

Quality Parts

0340-000 0340-000

15 13 14 12 11 10 8 9 7

4 6

Return

November 19, 1997

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

Return

# FOR ASSY.

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

Return

October 1996

Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0370-000 0370-000

1 2

10 3

5 11

4 7 8

Return

November 19, 1997

Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305063-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

November 19, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 2 2 1 1 1 2 4 2 2 1 2

UNITS 441 lb 1477 lb 1915 lb

207 lb 331 lb 90 lb

80 lb

Quality Parts

0390-000 0390-000

1 3 2

Return

October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

October 1996

Return

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

1 4 8 1 1 4

UNITS

Quality Parts

0390-100 0390-100

3 2 4 1

Return

October 1996

Quality Parts

0390-100

0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5

October 1996

Return

305042-002 25204-13 25189-02 306595-000 25203-12

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

UNITS

Quality Parts

0390-200 0390-200

3 2

Return

October 1996

Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

October 1996

Return

305042-000 25204-09 25189-02 304783-000 25203-09

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

1 4 8 2 4

UNITS

Quality Parts

0640-000 0640-000

2 3 8 16

18 19

6 15

17 10

14 11 13

Return

July 17, 1998

Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw, cap (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-000) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

Return

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

UNITS

Quality Parts

0640-100 0640-100

2 3 8

1 19

20 21

6 11

4 13

7 10

16 1

Return

July 24, 1998

Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305861-000 Switch As Req’d. 305858-001 Knob, auxiliary (Tilt) 1 305859-002 Knob, auxiliary (Tilt & Sideshifter) 1 305859-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 305860-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw, cap (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-001) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

July 24, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

0641-000 0641-000

1 2

4 5 7 1

Return

August 11, 1997

Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

3 1 1 1 2 1 2 2

UNITS

Quality Parts

0841-000 0841-000

Return

May 28, 1998

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305989-000 301825-010

May 28, 1998

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

1 2

UNITS

Quality Parts

0850-000 0850-000

2 KEEP HANDS CLEAR

Breaking these rules may cause serious or fatal injury to yourself or others

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. Th is m a ch in e is d e sig n e d o f le ve l f lo o rs a n d n o rm a l in d u st ria l operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

12 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

Battery Wt. Min. (Lbs.)

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6 10

9 7

13 8

Return

July 23, 1998

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART # 1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * * *

July 23, 1998

Return

NAME

# FOR ASSY.

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, CSX OPERATOR’S Manual, CSX PARTS Manual, CXS MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 1 1 1 1 1 1 2 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

UNITS

Right Left

Quality Parts

Return

Quality Parts

1000 MOTOR

Return

Quality Parts

1750-000 1750-000

4 3

7 6 5

13 14

Return

October 1996

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

1760-001 1760-001

Serial Number 27108001 - UP

4 5

12 13

8 10

Return

December 09, 1997

Quality Parts

1760-001

1760-001 200 Amp system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

305879-000

Drive motor assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, coverband

December 09, 1997

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

1760-100 1760-100

Return

May 06, 1997

Quality Parts

1760-100

1760-100 300 AMP system drive motor IITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 TRANSMISSION / DRIVE GEAR

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

Return

Quality Parts

3000 BRAKE / WHEEL SYSTEM

Return

Quality Parts

3300-000 3300-000

5 7

15 14 20

16 17 13 12

19 2

Return

July 17, 1998

Quality Parts

3300-000

3300-000 200 Amp system parking brake system ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 17, 1998

Return

# FOR ASSY.

NAME Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

UNITS

Quality Parts

3300-100 3300-100

5 1

4 3 9 7

9 17 14 18

16 13 15

Return

December 1996

Quality Parts

3300-100

3300-100 300 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor assembly (See Fig.# 1760-100) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.)

December 1996

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

UNITS

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

NAME Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane (CSX10 only) Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Tire, Crowned Urethane (CSX10 only) Wheel, drive

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

14 13

11 2 4

10 3

4 6 7 5

Return

July 24, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assembly (See Fig.# 6120-100) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 24, 1998

Return

# FOR ASSY.

1 2 1 2 2 4 2 11 1 1 1 1 1 1

UNITS

Quality Parts

3550-000 3550-000

1 2 3

1 5 6

Return

October 1996

Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

2 1 1 1 1 3

UNITS

Quality Parts

3560-000 3560-000

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

Return

July 17, 1998

Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

304583-000

Caster assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

Return

Quality Parts

4000 STEERING SYSTEM

Return

Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

4 22

5 23

24 6

7 21

26 8

27 11

20 19

17 16

13 14

Return

July 24, 1998

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301854-000 Control, coast 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Maked With “K”)

July 24, 1998

Return

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

2 3

6 5

15 11 13

14 12

10 9

7 8

Return

July 08, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

July 08, 1998

Return

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-000 4180-000

13 2

4 5 9 6 7

Return

July 24, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

--------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 ----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Fig.# 4110) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 24, 1998

Return

# FOR ASSY. UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

Return

Quality Parts

5000 ELECTRICAL SYSTEM

Return

Quality Parts

5161-000 5161-000

Return

July 24, 1998

Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

July 24, 1998

Return

302129-000 301917-000 27205 23309-01 11020-46

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

1 2 1 1 1

UNITS

Quality Parts

5181-000 5181-000

2 1

Return

July 17, 1998

Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

1 2 1 1

UNITS

Quality Parts

5190-000 5190-000

Return

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE (See Fig.# 5430-000) Cable, POSITIVE (See Fig.# 5430-000) Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-000 5192-000

Return

July 17, 1998

Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

1 2

UNITS

Quality Parts

5192-100 5192-100

Return

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

July 28, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

1 1 1 1 1

UNITS

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

Return

July 28, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

1 1 2

UNITS

Quality Parts

5390-000 5390-000

12 7

3 11

5 6

Return

August 08, 1997

Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

UNITS

Quality Parts

5430-000 5430-000

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

12 13 16

Return

December 07, 1997

Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

1 1 1 300 AMP 1 105 AMP 1 2 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

December 07, 1997

Return

UNITS

Quality Parts

5430-100 5430-100

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

12 13 16

Return

December 07, 1997

Quality Parts

5430-100

5430-100 300 Amp system motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

1 1 1 1 150 AMP 1 2 1 1 1 1 1 1 “EE” 1 1 1 1 As Req’d. 1 1 1 1 2

December 07, 1997

Return

UNITS

Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

5460-000

Return

October 1996

Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

1 2 1

UNITS 200 AMP

Quality Parts

5460-100

A. CURRENT

VOLTAGE MODEL

SERIAL

5460-100

Return

October 1996

Quality Parts

5460-100

5460-100 300 Amp system transistor panel ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

1 2 1

UNITS 300 AMP

Quality Parts

5510-000 5510-000

7 6

9 12

14 15 16

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

UNITS

Quality Parts

5590-000 5590-000

Sideshifter Coil Tilt Coil

2 3

To Main Wiring Harness

Return

July 24, 1998

Quality Parts

5590-000

5590-000 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly (See Fig.# 6220-000) 306191-010 Harness assembly

July 24, 1998

Return

# FOR ASSY.

1 1 1

UNITS

Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

Return

November 13, 1997

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

1 2

UNITS

Quality Parts

Return

Quality Parts

6000 HYDRAULIC SYSTEM

Return

Quality Parts

6100-000 6100-000

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

July 24, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

6100-001 6100-001

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

Return

July 24, 1998

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

6110-000 6110-000

8 2

9 3

Return

July 24, 1998

Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 24, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

1 1 2 1 1 1 1 1 1

UNITS

Quality Parts

6120-000 6120-000

5 2 7

8 10

6 9 11

To Mast

Return

July 24, 1998

Quality Parts

6120-000

6120-000 One spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose, spool valve to tank Hose, mast raise/lower One spool valve assembly (See Fig.# 6160-000) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90°

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 24, 1998

Return

# FOR ASSY.

1 2 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

6120-100 6120-100

4 1

5 12

7 8

6 11

9 16 15

To Mast 18 From Mast to Compensator 17

Return

July 24, 1998

Quality Parts

6120-100

6120-100 Two spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 K 18

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose assembly Hose assembly Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose assembly (CSX20/30) Hose assembly (CSX40) Fitting, 90° Orifice, 0.046 in. [1.17 mm] Orifice, 0.040 in. [1.0 mm] Compensator cylinder assembly Kit, compensator seal Elbow, 45°

July 24, 1998

Return

# FOR ASSY.

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 1 1 1 1 1

UNITS

CSX20/30 CSX40

Quality Parts

6125-001 6125-001

Serial Number 28163001 - UP

3 7

5 To Control Valve

Return

July 24, 1998

Quality Parts

6125-001

6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

1 1 1 1 2 2 2 2 1 1

UNITS

Quality Parts

6125-101 6125-101

Serial Number 28163001 - UP

1 2 3 4 To Control Valve

Return

July 24, 1998

Quality Parts

6125-101

6125-101 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 24, 1998

Return

# FOR ASSY.

1 1 1 1 1

UNITS

Quality Parts

6125-300 6125-300

4 To Compensator From Mast

5 6 5 7

To Control Valve © BT Products

Return

July 24, 1998

Quality Parts

6125-300

6125-300 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 8

NAME

------------------- Cylinder assembly (See Fig.# 6610-100) 26907-01 Valve, flow limiting 49517-31 Hose 49616-01 Fitting, Tee 49656-12 Fitting, adapter 21037-05 Regulator, flow 49517-30 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40

July 24, 1998

Return

# FOR ASSY.

1 1 1 1 2 1 1 1 1

UNITS

Quality Parts

6125-400 6125-400

2 3

1 4

1 10 12

8 11

9 13 14 To Compensator from mast 20

18 20 16

To Control Valve

17 15 © BT Products

Return

9 8 July 24, 1998

Quality Parts

6125-400

6125-400 Two stage full freelift lines ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Clamp Staging cylinder assembly (See Fig.# 6610-200) Channel Hose, 71/104 Hose, 83/128 Hose, 95/152 Tube Freelift cylinder assembly (See Fig.# 6620-200) Valve, flow limiting (6 GPM) Valve, flow limiting (4 GPM) Tee Fitting, reducer Hose Hose Hose, CSX20/30 Hose, CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

July 24, 1998

Return

# FOR ASSY.

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

UNITS

71/104 83/128 95/152

6 GPM 4 GPM

Quality Parts

6125-500 6125-500

1 6

2 10 3 4

1 To Compensator From Mast 12

13 18

14 17

19 15 9

To Control Valve

Return

July 24, 1998

Quality Parts

6125-500

6125-500 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (See Fig.# 6610-300) ------------------- Staging cylinder assembly (See Fig.# 6620-300) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6620-300) 49517-27 Hose 49517-28 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40 49616-01 Tee 49652-01 Tee 301690-008 Nut 15677-15 Clamp 301652-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-21 Hose

July 24, 1998

Return

# FOR ASSY.

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports

Quality Parts

6160-000 6160-000 1 8 6

10 2

7 15

20 15 15

22 21

13 19

Return

July 20, 1998

Quality Parts

6160-000

6160-000 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

July 20, 1998

Return

# FOR ASSY.

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

UNITS

Quality Parts

6160-100 6160-100 1 6

12 15 20

16 19

12 12

18 17

3 3

Return

July 20, 1998

Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

July 20, 1998

Return

# FOR ASSY.

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

UNITS

Quality Parts

6170-000 6170-000

11 9

7 8 3 4 5

1 6

Return

July 20, 1998

Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

6220-000 6220-000

1 2

Return

July 06, 1998

Quality Parts

6220-000

6220-000 Control valve (Manifold assembly) ITEM # PART #

NAME

306611-000

Manifold assembly

1 2 3

304797-000 304795-000 304794-000

Coil Valve, BI-Directional Coil

3 3 1

July 06, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

7 K

13 9

11 12

Return

July 20, 1998

Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

71/104 83/128 95/152

Quality Parts

6610-100 6610-100

10 3

16 9

15 14 13

7 8 6

12 5 11 4

Return

July 20, 1998

Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

# FOR ASSY.

71/100 83/124 95/150

Quality Parts

6610-200 6610-200

7 8

10 11

Return

July 24, 1998

Quality Parts

6610-200

6610-200 Two stage full freelift staging cylinder ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305441-000 305441-001 305441-002

Staging Cylinder assembly, 71/104 Staging Cylinder assembly, 83/128 Staging Cylinder assembly, 95/152

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

6610-300 6610-300

3 1

2 4

9 10 11 12 13 16

Return

January 15, 1998

Quality Parts

6610-300

6610-300 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

------------------- Cylinder assembly, 1 port

1 port

------------------- Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 11

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

January 15, 1998

Return

Quality Parts

6620-200 6620-200

4 1

9 10 11 16

15 14

13 12 K

Return

July 24, 1998

Quality Parts

6620-200

6620-200 Two stage full freelift, freelift cylinder ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305437-000 305437-001 305437-002

Freelift Cylinder assembly, 71/104 Freelift Cylinder assembly, 83/128 Freelift Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 28200-00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

71/104 83/128 95/152 71/104 83/128 95/152

Quality Parts

6620-300 6620-300

K 2 1

3 15

14 13 7 12 6 11 5 10

Return

July 24, 1998

Quality Parts

6620-300

6620-300 Three stage mast freelift cylinder ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

71/150 83/180 87/189

Quality Parts

Return

Quality Parts

7000 OPERATING FUNCTION LIFTING DEVICE

Return

Quality Parts

7105-000 7105-000

2 4

1 5

Return

October 1996

Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

1 1 1 1 2 1

UNITS

Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP

10 11

15 14

9 16 17 23

21 22

2 3

Return

July 23, 1998

Quality Parts

7110-001

7110-001 Two stage mast Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Lockwasher Washer, flat Bar, sheave head Bar, clamp Cylinder Assembly Lift Frame Assembly Pin Pin, cotter Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bracket, mounting

305396-000 305396-001 305396-002 11857-03 21089-01 11852-17 21112-00 21111-02 21111-01 11854-04 305401-000 305401-001 305401-002 11009-05 11016-02 21110-00 21112-01 --------------------------------300758-002 11133-05 49267-00 301957-030 301958-060 50000-19 301960-020 308018-000

July 23, 1998

Return

# FOR ASSY.

1 1 1 4 4 4 1 2 2 4 1 1 1 4 4 1 1 1 1 2 2 2 2 2 8 2 1

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

Quality Parts

7110-100 7110-100

4 5

1 2 7 3

8 10 6

19 17

7 11

5 1 2

14 18

Return

October 1996

Quality Parts

7110-100

7110-100 Two stage mast ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Bearing Anchor, chain Chain, lift 71/100 Chain, lift 83/124 Chain, lift 95/150 Pin, cotter Column, Inner 71/100 Column, Inner 83/124 Column, Inner 95/150 Pin, chain Lift Frame Assembly Bar, down stop Screw, cap Pin, cotter Pin, cylinder anchor Screw, cap Washer, flat Cylinder Assembly Nut, jam Nut Nut Column, Outer 71/100 Column, Outer 83/124 Column, Outer 95/150

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

October 1996

Return

UNITS

71/100 83/124 95/150 71/100 83/124 95/150

71/100 83/124 95/150

Quality Parts

7110-200 7110-200

1 2 12 5 3 6 7 11

10 1 2 8

Return

July 23, 1998

Quality Parts

7110-200

7110-200 Two stage full freelift mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12

Shim, 0.05 in. [1.27mm] Bearing Cylinder assembly Pin, roll Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Channel Screw, cap Screw, cap Cylinder assembly Pin, chain Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Lift frame assembly

As Req’d. 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002 -----------------

July 23, 1998

Return

UNITS

71/104 83/128 95/152

Quality Parts

7110-300 7110-300

21 22 24 25

23 21 2 4 1

26 28 27

5 8

3 5

3 1

11 13 4 3

16 20

19 18

30 29

5 29

15 16

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150

14835-08

305301-000

14835-83

305297-000

305211-000

83/180

14835-10

305301-001

14835-84

305297-001

305211-001

87/189

14835-70

305301-002

14835-85

305297-002

305211-002

Return

October 1996

Quality Parts

7110-300

7110-300 Three stage mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

4 2 16 8 As Req’d. As Req’d. 8 2 2 1 2 1 1 2 2 4 4 1 1 2 1 4 2 2 2 2 2 2 2 2 1 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

October 1996

Return

UNITS

Quality Parts

7170-000 7170-000

10 2 11 3

9 5

Return

July 20, 1998

Quality Parts

7170-000

7170-000 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

July 20, 1998

Return

NAME

# FOR ASSY.

UNITS

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 11.5 ft. 12.1 ft.

71/104 83/128 95/152

Quality Parts

7170-100 7170-100 4 2

6 7 8 9 10

Return

October 1996

Quality Parts

7170-100

7170-100 Two stage full freelift mast liftting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 Chain, lift 83/128 Chain, lift 95/152 Anchor, chain Nut Cylinder assembly

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

October 1996

Return

# FOR ASSY.

1 1 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

71/104 83/128 95/152

Quality Parts

7170-200 7170-200

1 2 3 4 5 6 3 7

3 6 5 4 3 2 1

Return

October 1996

Quality Parts

7170-200

7170-200 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

2 2 4 2 2 2 1 1 2

UNITS

Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

22 20

18 17

15 14

7 28

27 13 12

Return

July 24, 1998

Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 17 308289-002 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 25 308293-002 26 308294-000 26 308294-001 26 308294-002 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke Piston, 8 in. [203.2 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Rod, 8 in. [203.2 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Cylinder, 8 in. [203.2 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke

Quality Parts

7320-000 7320-000

11 8

14 13

16 18 21

17 K

19 20

1 2

Return

August 08, 1997

Quality Parts

7320-000

7320-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

Quality Parts

7410-000 7410-000

Return

August 08, 1997

Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

August 08, 1997

Return

NAME 3000 Lb. Fork Assembly, 30 in. (1.50 in. Thick) Fork Assembly, 36 in. (1.50 in. Thick) Fork Assembly, 42 in. (1.50 in. Thick) Fork Assembly, 48 in. (1.50 in. Thick) 4000 Lb. Fork Assembly, 30 in. (1.75 in. Thick) Fork Assembly, 36 in. (1.75 in. Thick) Fork Assembly, 42 in. (1.75 in. Thick) Fork Assembly, 48 in. (1.75 in. Thick) Pin, roll Handle Spring Pin Fork Pin assembly (Contains Items Marked with “K”)

# FOR ASSY.

UNITS

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

1 1 1 1 1 1

Quality Parts

7420-000 7420-000

1 2

Return

July 20, 1998

Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 20, 1998

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-100 7420-100

Return

July 20, 1998

Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

Quality Parts

7420-200 7420-200

1 2

Return

October 1996

Quality Parts

7420-200

7420-200 Two stage full freelift mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

Quality Parts

7420-300 7420-300

1 2 3

Return

July 20, 1998

Quality Parts

7420-300

7420-300 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

July 20, 1998

Return

11857-05 11857-09 304448-000 21089-02

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

Quality Parts

Return

Quality Parts

8000 PERIPHERAL / INSTALLATION EQUIPMENT

Return

Quality Parts

Return

Quality Parts

9000 OPTIONS / ATTACHMENTS

Return

Quality Parts

9100-000 9100-000

To Mast 2

2 1

7 2

To Control Valve

Return

July 23, 1998

Quality Parts

9100-000

9100-000 Attachments (Supply line to mast) ITEM # PART # 1 2 3 4 5 6 7

July 23, 1998

Return

49358-03 49653-08 301652-065 12318-05 49643-13 49643-12 ------------------

# FOR ASSY.

NAME Hose Elbow, 90º Screw, cap Plug Hose Hose Manifold assembly

2 6 2 4 2 2 1

UNITS

Quality Parts

9100-100 9100-100

9 8 7 3 4

4 12 6

To Manifold Valve

Return

July 23, 1998

Quality Parts

9100-100

9100-100 Attachments (Two stage mast lines) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Screw Fitting, 90º bulkhead Hose Bracket Clamp Elbow, 90º Adapter Hose Cap, fitting

July 23, 1998

Return

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 301652-025 49634-00 49643-34 306259-000 15677-02 49623-00 49656-08 49643-33 49635-00

# FOR ASSY.

1 1 1 1 2 6 2 2 1 1 2 2 2 1 2

UNITS 71/100 83/124 95/150

Quality Parts

9100-300 9100-300

16 1 2

15 3 26

17 18 19

20 22

10 14 9

11 To Manifold Valve

Return

July 23, 1998

Quality Parts

9100-300

9100-300 Attachments (Three stage mast lines) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

Sheave Lockwasher Screw, cap Fitting, bulkhead Nut Anchor, hose Screw, cap Sheave Shaft Washer Screw, cap Screw, cap Hose, 71/150 Hose, 83/180 Hose, 87/189 Line, hydraulic Sheave Hose, 71/150 Hose, 83/180 Hose, 87/189 Clamp Bracket Hose Adaptor Elbow, 90º Hose Cap, fitting Elbow, 90º bulkhead Nut

July 23, 1998

Return

305535-000 50000-11 50003-01 49632-00 49624-00 306898-000 301652-025 305148-000 304610-000 14935-01 301652-016 301652-016 307107-012 307107-013 307107-014 305568-000 305148-000 307107-009 307107-010 307107-011 15677-02 306259-000 49643-34 49656-08 49623-00 49643-33 49635-00 49634-00 49624-00

# FOR ASSY.

1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 2 4

UNITS

71/150 83/180 87/189

Quality Parts

9370-000 9370-000

1 2

Return

October 1996

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 1 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

Quality Parts

9390-000 9390-000

Return

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

3 1

UNITS

Quality Parts

9500-000 9500-000

3 2

Return

July 10, 1998

Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 10, 1998

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat

1 1 1 4 4

UNITS 44 inch 36 inch 48 inch

Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

Return

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

1 1 4 2 2 2

UNITS

Quality Parts

Return

Quality Parts

10000 Tools

Return

Quality Parts

10010-00 10010-00

1 2

Return

January 21, 1998

Quality Parts

10010-00

10010-00 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

1 1

UNITS

Quality Parts

10020-00 10020-00

Return

January 21, 1998

Quality Parts

10020-00

10020-00 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

NAME Adapter, flush and hard to reach Lifter, battery pack Tool, bearing installing Socket, Relief Valve Lubricant, lift truck Lubricant, 2 oz. Molykote Loctite tube, #RC680 Loctite spray can, N primer (for #RC680) Loctite, 50 ML tube #515 gasket eliminator

1 1 1 1 1 1 1 1 1

UNITS

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

Return

Quality Parts CSX Electric Counter Balanced Stacker Truck Effective Serial Number CSX0028163001 - UP

and observe all warnings on this unit Warning Read before operating it. NOT operate this equipment unless all Warning DO factory installed guards and shields are properly secured in place. Part no: 304954-000

Return

Date: October 08, 1999

Return

Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

HOW TO ORDER When you order, supply the part number, quantity, model and serial numbers of your machine. Supplying this information will assure prompt, efficient handling of your order. The pictorial reference number is not needed and including it can only add confusion. Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT will approve such changes requested as we can properly evaluate and rerate as to capacity. Normally a change will be evaluated upon receipt of a written request with full particulars, including truck and mast serial number, proposed changes, new heights of lift, etc. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate.

The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

INSTRUCTIONS FOR RETURNING PARTS

EXPLANATION OF SERIAL NUMBER

Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT cannot accept responsibility for parts returned without authorization.

CSX 30 2 9 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (1999) Decade (1990) Capacity (3000lb) Model (CSX)

August 11, 1999

Return

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K

Return

30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

August 11, 1999

Return

Quality Parts

0841

6120 6160

5160

0641

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Cap. (Lbs.)

Battery Wt. Min. (Lbs.)

Max. Rear0 Tilt DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

1750

6170

6100 5190

6110

0640 0370

0370

4111 4110 4180

5181 0340

3540 0390 0300

3550

3300 3360

1760

2550 3560

3530

Return

August 11, 1999

Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110

1 8

7170 9390

5610 6220 9500 5192

7410

5460 7210 7420

9100

5390 5430

10010

10020 August 11, 1999

Return

Index

Quality Parts

0000 Chassis 0300-000 Frame / Chassis.................................................................................................... 13 0340-000 Inspection covers (Shields & guards) ................................................................... 15 0340-100 Inspection covers (“EE” electrical box) ................................................................. 17 0370-000 Counter balance weight ........................................................................................ 19 0390-000 Battery compartment parts (7 in. [178 mm] battery) ............................................. 21 0390-100 Battery compartment parts (9 in. [229 mm] battery) ............................................. 23 0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ........................................ 25 0640-000 Drivers controls (One spool valve handle)............................................................ 27 0640-100 Drivers controls (Two spool valve handle)............................................................ 29 0641-000 Drivers controls (Speed and direction) ................................................................. 31 0841-000 Driver protection (Reverser) ................................................................................. 33 0850-000 Signs, warnings .................................................................................................... 35

1000 Motors 1750-000 Pump motor .......................................................................................................... 39 1760-001 200 Amp system drive motor Serial Number 27108001 - UP............................... 41 1760-100 300 AMP system drive motor................................................................................ 43

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit .................................................................................... 47

3000 Brake / Wheel System 3300-000 200 Amp system parking brake system ................................................................ 51 3300-100 300 Amp system parking brake system ................................................................ 53 3360-000 Brake drum/disc assembly.................................................................................... 55 3530-000 Drive wheel ........................................................................................................... 57 3540-000 Support / swivel wheel .......................................................................................... 59 3550-000 Load wheels.......................................................................................................... 61 3560-000 Caster assembly ................................................................................................... 63

4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP .......................... 67 4111-000 Steering arm / wheel (Control head assembly)..................................................... 69 4180-000 Steering / radial bearing........................................................................................ 71

Return

August 11, 1999

Quality Parts

5000 Electrical System 5161-000 Horn ...................................................................................................................... 75 5181-000 Static strap............................................................................................................ 77 5190-000 Battery connector.................................................................................................. 79 5192-000 200 Amp system line contactor............................................................................. 81 5192-100 300 Amp system line contactor............................................................................. 83 5192-200 200/300 Amp system “EE” line contactor ............................................................. 85 5230-000 Voltage / battery indicator ..................................................................................... 87 5290-000 Hourmeter / speedometer..................................................................................... 89 5310-000 Start / stop switch ................................................................................................. 91 5330-000 Speed controls...................................................................................................... 93 5390-000 Control cables / harnesses ................................................................................... 95 5430-000 200 Amp system motor power cables................................................................... 97 5430-100 300 Amp system motor power cables................................................................... 99 5460-000 200 Amp system transistor panel ........................................................................ 101 5460-100 300 Amp system transistor panel ........................................................................ 103 5510-000 Micro switches ..................................................................................................... 105 5590-000 Control cables, harness ....................................................................................... 107 5610-000 Pump contactor.................................................................................................... 109 5910-000 Control circuit breaker.......................................................................................... 111 5911-000 Power circuit breaker ........................................................................................... 113

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005).................................................................... 117 6100-001 Hydraulic pump (Model # DM-1006).................................................................... 119 6110-000 Hydraulic tank ...................................................................................................... 121 6120-000 One spool valve hydraulic lines ........................................................................... 123 6120-100 Two spool valve hydraulic lines ........................................................................... 125 6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ............................. 127 6125-101 Two stage mast lines Serial Number 28163001 - UP.......................................... 129 6125-300 Two stage mast lines ........................................................................................... 131 6125-400 Two stage full freelift lines ................................................................................... 133 6125-500 Three stage mast lines ........................................................................................ 135 6160-000 Control valve (One spool control valve)............................................................... 137 6160-100 Control valve (Two spool control valve)............................................................... 139 6170-000 Pressure / flow control valve................................................................................ 141 6220-000 Control valve (Manifold assembly)....................................................................... 143 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ................................ 145 6610-100 Two stage mast lift cylinder ................................................................................. 147 6610-200 Two stage full freelift staging cylinder.................................................................. 149 6610-300 Three stage mast staging cylinder....................................................................... 151 6620-200 Two stage full freelift, freelift cylinder................................................................... 153 6620-300 Three stage mast freelift cylinder......................................................................... 155

August 11, 1999

Return

Quality Parts

7000 Operating Function - Lifting Device 7105-000 Mast pivot ............................................................................................................ 159 7110-001 Two stage mast Serial Number 28163001 - UP .................................................. 161 7110-100 Two stage mast ................................................................................................... 163 7110-200 Two stage full freelift mast ................................................................................... 165 7110-300 Three stage mast................................................................................................. 167 7170-000 Two stage mast lifting gear.................................................................................. 169 7170-100 Two stage full freelift mast liftting gear ................................................................ 171 7170-200 Two / three stage mast lifting gear....................................................................... 173 7210-001 Sideshifter assembly Serial Number 28077002 - UP .......................................... 175 7320-000 Tilt cylinder........................................................................................................... 177 7410-000 Fork assembly ..................................................................................................... 179 7420-000 Two stage mast fork carriage unit........................................................................ 181 7420-100 Two stage mast fork carriage unit........................................................................ 183 7420-200 Two stage full freelift mast fork carriage unit ....................................................... 185 7420-300 Three stage mast fork carriage unit ..................................................................... 187

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9100-001 Attachments (Supply line to mast) ....................................................................... 193 9100-100 Attachments (Two stage mast lines).................................................................... 195 9100-300 Attachments (Three stage mast lines) ................................................................. 197 9370-000 Warning lights / alarm .......................................................................................... 199 9390-000 Positioning equipment ......................................................................................... 201 9500-000 Load backrest ...................................................................................................... 203 9660-000 Electrical heater ................................................................................................... 205

10000 Tools 10010-000 Electrical controllers (Handset).......................................................................... 209 10020-000 Special tools and lubrications ............................................................................ 211

11000 Numerical Index CSX Electical Truck Numerical Index .................................................................................. 215

Return

August 11, 1999

Quality Parts

August 11, 1999

Return

Quality Parts

Return

Quality Parts

0000 Chassis 0000 Chassis

Return

Quality Parts

0300-000 0300-000

4 5

1 2

6 11

9 8 7

Return

July 24, 1998

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket hd (Torque 147 ft/lbs [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Fig.# 6110-000) Clamp

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 24, 1998

Return

# FOR ASSY.

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

Quality Parts

0340-000 0340-000

15 13 14 12 11 10 8 9 7

4 6

Return

November 19, 1997

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

Return

# FOR ASSY.

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

Return

October 1996

Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

Return

NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0370-000 0370-000

1 2

10 3

5 11

4 7 8

Return

November 19, 1997

Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

Counterweight, CSX20 (441 lb) [200 kg] Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lb) [670 kg] Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lb) [869 kg] Hook tool, counterweight CSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lb) [94 kg] Counterweight, CSX30/40 (331 lb) [150 kg] Counterweight (90 lb) [41 kg] Screw, cap Washer, flat Washer, flat Nut Counterweight, CSX10 (80 lb) [36 kg] Screw, cap

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305063-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

November 19, 1997

Return

# FOR ASSY.

1 1 1 1 1 1 2 2 1 1 1 2 4 2 2 1 2

UNITS 441 lb 1477 lb 1915 lb

207 lb 331 lb 90 lb

80 lb

Quality Parts

0390-000 0390-000

1 3 2

Return

October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts (7 in. [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

October 1996

Return

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

UNITS

1 4 8 1 1 4

Quality Parts

0390-100 0390-100

3 2 4 1

Return

October 1996

Quality Parts

0390-100

0390-100 Battery compartment parts (9 in. [229 mm] battery) ITEM # PART # 1 2 3 4 5

305042-002 25204-13 25189-02 306595-000 25203-12

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

UNITS

1 4 8 2 4

Quality Parts

0390-200 0390-200

3 2

Return

October 1996

Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 in. [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

UNITS

1 4 8 2 4

Quality Parts

0640-000 0640-000

2 3 8 16

18 19

6 15

17 10

14 11 13

Return

July 17, 1998

Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-000) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

Return

# FOR ASSY.

UNITS

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

Quality Parts

0640-100 0640-100

4 9 2 3

1 19

20 21

6 11

4 13

7 10

16 1

Return

August 11, 1999

Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

UNITS

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305858-001 Knob, auxiliary (Tilt) 1 305859-002 Knob, auxiliary (Tilt & Sideshifter) 1 305859-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 305860-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-001) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

August 11, 1999

Return

# FOR ASSY.

Quality Parts

0641-000 0641-000

1 2

4 5 7 1

Return

August 11, 1997

Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0841-000 0841-000

Return

September 22, 1999

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

UNITS

1 2

Quality Parts

0850-000 0850-000

2 KEEP HANDS CLEAR

Breaking these rules may cause serious or fatal injury to yourself or others

Read and understand all warnings and operating instructions in the operator's manual before operating this truck. Only authorized and trained operators are to operate this machine. Keep feet clear of drive wheel and lowering frame. Make a safty check before operating the truck and do not operate if in need of repairs or maintenance. Maintenance is to be performed by authorized personnel only. This machine is designed of level floors and normal industrial operations. Additional operator's manuals can be obtained from your dealer or BT Prime-Mover, Inc., Muscatine, IA 52761.

305955-000

12 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

Battery Wt. Min. (Lbs.)

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6 10

9 7

13 8

Return

August 11, 1999

Quality Parts

0850-000

0850-000 Signs, warnings ITEM # PART #

NAME

# FOR ASSY.

1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * * *

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Plate, UL Cable, Operator’s manual mounting Manual, CSX OPERATOR’S Manual, CSX PARTS Manual, CXS MASTER PARTS Manual, CSX/WSX/WRX SERVICE

1 1 1 1 1 1 1 2 1 1 1 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1 1

305955-000 304597-000 306418-000 306418-001 306419-002 306419-004 306420-004 307500-000 309733-000 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305024-000 NSS NSS 23296-00 304953-000 304954-000 308531-000 304959-000

August 11, 1999

Return

UNITS

Right Left

Quality Parts

Return

Quality Parts

1000 Motors 1000 Motors

Return

Quality Parts

1750-000 1750-000

4 3

7 6 5

13 14

Return

October 1996

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

1760-001 1760-001

Serial Number 27108001 - UP

4 5

12 13

Return

8 10

December 09, 1997

Quality Parts

1760-001

1760-001 200 Amp system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

305879-000

Drive motor assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, coverband

December 09, 1997

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

1760-100 1760-100

Return

May 06, 1997

Quality Parts

1760-100

1760-100 300 AMP system drive motor ITEM # PART # *

305880-000

Motor assembly, drive

1 2 3 4 5 6 7 8 9 10 11 12 13 14

306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 300427-000 300420-000 306641-000 306640-000

Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Ring, retainer Bearing Endhead, drive Seal

1 1 4 4 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

May 06, 1997

Return

# FOR ASSY.

NAME

UNITS

“EE”

Quality Parts

Return

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft./lb while turning wheel.

1 2

15 14

6 4

5 10

8 11

NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

August 28, 1998

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft./lbs.) Screw, socket head (Torque 14 ft./lbs.) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft./lbs.) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

August 28, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

Return

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

Quality Parts

3300-000 3300-000

5 7

15 14 20

16 17 13 12

19 2

Return

July 17, 1998

Quality Parts

3300-000

3300-000 200 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft./lbs.) Transmission assembly (See Fig.# 2550-000) Drive motor (See Fig.# 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft./lbs.) Spring Nut, flanged (Torque 35 ft./lbs.) Washer

July 17, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

Quality Parts

3300-100 3300-100

5 1

4 3 9 7

9 17 14 18

16 13 15

Return

December 1996

Quality Parts

3300-100

3300-100 300 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

December 1996

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

Quality Parts

3360-000 3360-000

3 2 4

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

2 1

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

14 13

11 2 4

10 3

4 6 7 5

Return

July 24, 1998

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

July 24, 1998

Return

# FOR ASSY.

UNITS

1 2 1 2 2 4 2 11 1 1 1 1 1 1

Quality Parts

3550-000 3550-000

1 2 3

1 5 6

Return

October 1996

Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

UNITS

2 1 1 1 1 3

Quality Parts

3560-000 3560-000

3 16

4 15

6 5 14 6 7

8 9

11 10 12 13 12 11

Return

July 17, 1998

Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

304583-000

Caster assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

Return

Quality Parts

4000 Steering System 4000 Steering System

Return

Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

4 22

5 23

24 6

7 21

26 8

17 16

Return

13 14

10 12

July 24, 1998

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7 8K 9K 10K 11 12 13 14 15 16 17 18 19 20 21 22 23K 24K 25K 26 27 27 K

NAME

July 24, 1998

Return

# FOR ASSY.

1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

2 3

6 5

15 11 13

14 12

10 9

7 8

Return

July 08, 1998

Quality Parts

4111-000

4111-000 Steering arm / wheel (Control head assembly) ITEM # PART #

NAME

1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

July 08, 1998

Return

# FOR ASSY.

1 1 9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS Twist Thumb

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-000 4180-000

13 2

4 5 9 6 7

Return

July 24, 1998

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

1 2 3 4 5 6 7 8 9 10 11 12 13

-------------------- Pivot, handle (See Fig.# 4110) -------------------- Frame, carrier (State Model & Serial Number) 11160-14 Fitting, 90° grease 301652-016 Screw, socket head 49709-10 Clamp 302061-000 Bracket, harness 301955-016 Screw, socket head 301960-008 Nut -------------------- Transmission assembly (See Fig.# 2550-000) 11205-26 Bearing 301946-000 Seal, large felt 11205-30 Bearing 301946-001 Seal, small felt

July 24, 1998

Return

# FOR ASSY. UNITS

NAME

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

Return

Quality Parts

5000 Electrical System 5000 Electrical System

Return

Quality Parts

5161-000 5161-000

Return

July 24, 1998

Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

# FOR ASSY.

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

UNITS

1 2 1 1 1

Quality Parts

5181-000 5181-000

2 1

Return

July 17, 1998

Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

Return

July 17, 1998

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 ------------------------------301960-006

July 17, 1998

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-000 5192-000

Return

July 17, 1998

Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

UNITS

1 2

Quality Parts

5192-100 5192-100

Return

March 13, 1998

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

March 13, 1998

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

July 17, 1998

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

July 28, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

UNITS

1 1 1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

Return

July 28, 1997

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 1 2 3 3 * 4 5

302016-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 28, 1997

Return

# FOR ASSY.

NAME Switch, key Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5390-000 5390-000

12 7

3 11

5 6

Return

August 08, 1997

Quality Parts

5390-000

5390-000 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 305881-000 304775-000 305935-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

UNITS

Quality Parts

5430-000 5430-000

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

12 13 16

Return

August 11, 1999

Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

NAME

305976-001 Cable 305976-000 Cable 305975-000 Cable 25094-04 Fuse, 300 AMP ------------------- Breaker, 105 Amp (See Fig.# 5911-000) 301951-016 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 301951-010 Screw, cap 301951-010 Screw, cap 301960-006 Nut 302792-000 Washer, flat 305967-000 Bar, bus 305974-004 Cable “EE” 305968-000 Bar, bus 305969-000 Bar, bus “EE” 305966-000 Bar, bus 305975-001 Cable 52-05103-00 Sleeve, 12 in. [305 mm] 305974-003 Cable 305974-000 Cable 305974-002 Cable 305974-001 Cable 25332-01 Tie, wire

August 11, 1999

Return

# FOR ASSY.

UNITS

1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

Quality Parts

5430-100 5430-100

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

12 13 16

Return

August 11, 1999

Quality Parts

5430-100

5430-100 300 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

NAME

305976-001 Cable 305976-000 Cable 305975-000 Cable 25094-04 Fuse, 300 AMP ------------------- Breaker, 150 Amp (See Fig.# 5911-000) 301951-016 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 301951-010 Screw, cap 301951-010 Screw, cap 301960-006 Nut 302792-000 Washer, flat 305970-000 Bar, bus 305974-004 Cable “EE” 305969-000 Bar, bus 306504-000 Bar, bus 305975-001 Cable 52-05103-00 Sleeve, 12 in. [305 mm] 305974-003 Cable 305974-000 Cable 305974-002 Cable 305974-001 Cable 25332-01 Tie, wire

August 11, 1999

Return

# FOR ASSY.

UNITS

1 1 1 1 1 150 AMP 2 1 1 1 1 1 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

5460-000

100

Return

October 1996

Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

1 2 1

UNITS 200 AMP

101

Quality Parts

5460-100

A. CURRENT

VOLTAGE MODEL

SERIAL

5460-100

102

Return

October 1996

Quality Parts

5460-100

5460-100 300 Amp system transistor panel ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

1 2 1

UNITS 300 AMP

103

Quality Parts

5510-000 5510-000

7 6

9 12

14 15 16

104

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

UNITS

105

Quality Parts

5590-000 5590-000

Sideshifter Coil Tilt Coil

2 3

To Main Wiring Harness

106

Return

July 24, 1998

Quality Parts

5590-000

5590-000 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly (See Fig.# 6220-000) 306191-010 Harness assembly

July 24, 1998

Return

# FOR ASSY.

UNITS

1 1 1

107

Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

108

Return

November 13, 1997

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

UNITS

1 2

109

Quality Parts

5910-000 5910-000

110

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

111

Quality Parts

5911-000 5911-000

Old

112

Return

New

August 13, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

113

Quality Parts

Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

6100-000 6100-000

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

116

Return

July 24, 1998

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

UNITS

117

Quality Parts

6100-001 6100-001

25 23 20

4 5 19 18 17

6 7 16 14 7 13 8

15 12 9

11 10

118

Return

July 24, 1998

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5.0 GPM) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 24, 1998

Return

# FOR ASSY.

UNITS

119

Quality Parts

6110-000 6110-000

8 2

9 3

120

Return

July 24, 1998

Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 24, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Fig.# 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

UNITS

1 1 2 1 1 1 1 1 1

121

Quality Parts

6120-000 6120-000

5 2 7

8 10

6 9 11

To Mast

122

Return

July 24, 1998

Quality Parts

6120-000

6120-000 One spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 24, 1998

Return

# FOR ASSY.

UNITS

1 2 1 1 1 1 1 1 1 1 1

123

Quality Parts

6120-100 6120-100

4 1

5 12

7 8

6 11

9 16 15

19 To Mast

20 24

21 22 23

From Mast to Compensator 18

124

Return

August 11, 1999

Quality Parts

6120-100

6120-100 Two spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21 22 23 24 K

Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose assembly Hose assembly Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose (CSX20) Hose (CSX30) Hose (CSX40) Fitting, 90° Orifice, 0.052 in. [1.31 mm] Orifice, 0.046 in. [1.17 mm] Elbow, 45° Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01 49656-08 306672-002 306672-003 306672-001 49653-08 25969-04 25969-02 49654-01 305755-000 NA NSS NSS NSS NA NSS 305755-010

August 11, 1999

Return

# FOR ASSY.

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1

UNITS

CSX20 CSX30 CSX40

125

Quality Parts

6125-001 6125-001

Serial Number 28163001 - UP

3 7

5 To Control Valve

126

Return

July 24, 1998

Quality Parts

6125-001

6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 2 2 2 2 1 1

127

Quality Parts

6125-101 6125-101

Serial Number 28163001 - UP

1 2 3 4 To Control Valve

128

Return

July 24, 1998

Quality Parts

6125-101

6125-101 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 24, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1

129

Quality Parts

6125-300 6125-300

4 To Compensator From Mast

5 6 5 7

To Control Valve 130

Return

July 24, 1998

Quality Parts

6125-300

6125-300 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 8

NAME

July 24, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 2 1 1 1 1

131

Quality Parts

6125-400 6125-400

2 3

1 4

1 10 12

8 11

9 13 14 To Compensator from mast 20

18 20 16

To Control Valve 132

Return

17 15 © BT Products

9 8 July 24, 1998

Quality Parts

6125-400

6125-400 Two stage full freelift lines ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

July 24, 1998

Return

# FOR ASSY.

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

UNITS

71/104 83/128 95/152

6 GPM 4 GPM

133

Quality Parts

6125-500 6125-500

1 6

2 10 3 4

1 To Compensator From Mast 12

13 18

14 17

19 15 9

To Control Valve

134

Return

July 24, 1998

Quality Parts

6125-500

6125-500 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

NAME

26907-01 Valve, flow limit (10 GPM) 49641-54 Hose assembly, 71/150 49641-55 Hose assembly, 83/180 49641-56 Hose assembly, 87/189 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM) ------------------- Freelift cylinder assembly (See Fig.# 6610-300) ------------------- Staging cylinder assembly (See Fig.# 6620-300) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM) ----------------- Staging cylinder assembly (See Fig.# 6620-300) 49517-27 Hose 49517-28 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40 49616-01 Tee 49652-01 Tee 301690-008 Nut 15677-15 Clamp 301652-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-21 Hose

July 24, 1998

Return

# FOR ASSY.

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS 10 GPM 71/150 83/180 87/189

16 GPM 1 Port 7.5 GPM 2 Ports

135

Quality Parts

6160-000 6160-000 1 8 6

10 2

7 15

20 15 15

22 21

13 19

136

Return

July 20, 1998

Quality Parts

6160-000

6160-000 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

July 20, 1998

Return

# FOR ASSY.

UNITS

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

137

Quality Parts

6160-100 6160-100 1 6

12 15 20

16 19

12 12

18 17

3 3

138

Return

July 20, 1998

Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

July 20, 1998

Return

# FOR ASSY.

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

139

Quality Parts

6170-000 6170-000

11 9

7 8 3 4 5

1 6

140

Return

July 20, 1998

Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

UNITS

141

Quality Parts

6220-000 6220-000

1 2

142

Return

July 06, 1998

Quality Parts

6220-000

6220-000 Control valve (Manifold assembly) ITEM # PART #

NAME

306611-000

Manifold assembly

1 2 3

304797-000 304795-000 304794-000

Coil Valve, BI-Directional Coil

3 3 1

July 06, 1998

Return

# FOR ASSY.

UNITS

143

Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

7 K

13 9

11 12

144

Return

July 20, 1998

Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART #

# FOR ASSY.

UNITS 71/104 83/128 95/152

* * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 Cylinder assembly, 83/128 Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 300995-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

71/104 83/128 95/152

145

Quality Parts

6610-100 6610-100

10 3

16 9

15 14 13

7 8 6

12 5 11 4

146

Return

July 20, 1998

Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

UNITS 71/100 83/124 95/150

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 Cylinder assembly, 83/124 Cylinder assembly, 95/150

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 20, 1998

Return

NAME

# FOR ASSY.

71/100 83/124 95/150

147

Quality Parts

6610-200 6610-200

7 8

10 11

148

Return

July 24, 1998

Quality Parts

6610-200

6610-200 Two stage full freelift staging cylinder ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305441-000 305441-001 305441-002

Staging Cylinder assembly, 71/104 Staging Cylinder assembly, 83/128 Staging Cylinder assembly, 95/152

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

71/104 83/128 95/152 71/104 83/128 95/152

149

Quality Parts

6610-300 6610-300

3 1

2 4

9 10 11 12 13 16

150

Return

August 11, 1999

Quality Parts

6610-300

6610-300 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

------------------- Cylinder assembly, 1 port

1 port

------------------- Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150

304100-015

304263-015

304100-014

304263-014

304101-007

83/180

304100-017

304263-001

304100-016

304263-000

304101-008

87/189

304100-019

304263-003

304100-018

304263-002

304101-009

August 11, 1999

Return

151

Quality Parts

6620-200 6620-200

4 1

9 10 11 16

15 14

13 12 K

152

Return

July 24, 1998

Quality Parts

6620-200

6620-200 Two stage full freelift, freelift cylinder ITEM # PART #

UNITS 71/104 83/128 95/152

* * *

305437-000 305437-001 305437-002

Freelift Cylinder assembly, 71/104 Freelift Cylinder assembly, 83/128 Freelift Cylinder assembly, 95/152

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 28200-00

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

71/104 83/128 95/152 71/104 83/128 95/152

153

Quality Parts

6620-300 6620-300

K 2 1

3 15

14 13 7 12 6 11 5 10

154

Return

July 24, 1998

Quality Parts

6620-300

6620-300 Three stage mast freelift cylinder ITEM # PART #

UNITS 71/150 83/180 87/189

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 Cylinder assembly, 83/180 Cylinder assembly, 87/189

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 28200-00

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 24, 1998

Return

NAME

# FOR ASSY.

71/150 83/180 87/189

155

Quality Parts

Return

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

Quality Parts

7105-000 7105-000

2 4

1 5

158

Return

October 1996

Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

UNITS

1 1 1 1 2 1

159

Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP

10 11

15 14

9 16 17 23

21 22

160

Return

2 3

July 23, 1998

Quality Parts

7110-001

7110-001 Two stage mast Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Lockwasher Washer, flat Bar, sheave head Bar, clamp Cylinder assembly (See Fig.# 7170-000) Lift frame assembly (See Fig.# 7420-000) Pin Pin, cotter Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bracket, mounting

July 23, 1998

Return

# FOR ASSY.

1 1 1 4 4 4 1 2 2 4 1 1 1 4 4 1 1 1 1 2 2 2 2 2 8 2 1

UNITS 71/104 83/128 95/152

71/104 83/128 95/152

161

Quality Parts

7110-100 7110-100

4 5

1 2 7 3

8 10 6

19 17

14 13

7 11

5 1 2

14 18

162

Return

October 1996

Quality Parts

7110-100

7110-100 Two stage mast ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

Shim, 0.05 in. (1.27 mm) Shim, 0.08 in. (2.03 mm) Bearing Anchor, chain Chain, lift 71/100 Chain, lift 83/124 Chain, lift 95/150 Pin, cotter Column, Inner 71/100 Column, Inner 83/124 Column, Inner 95/150 Pin, chain Lift frame assembly (See Fig.# 7420-100) Bar, down stop Screw, cap Pin, cotter Pin, cylinder anchor Screw, cap Washer, flat Cylinder assembly (See Fig.# 7170-200) Nut, jam Nut Nut Column, Outer 71/100 Column, Outer 83/124 Column, Outer 95/150

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

October 1996

Return

UNITS

71/100 83/124 95/150 71/100 83/124 95/150

71/100 83/124 95/150

163

Quality Parts

7110-200 7110-200

1 2 12 5 3 6 7 11

10 1 2 8

164

Return

July 23, 1998

Quality Parts

7110-200

7110-200 Two stage full freelift mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12

Shim, 0.05 in. [1.27mm] Bearing Cylinder assembly (See Fig.# 7170-100) Pin, roll Column, Inner 71/104 Column, Inner 83/128 Column, Inner 95/152 Channel Screw, cap Screw, cap Cylinder assembly (See Fig.# 6610-200) Pin, chain Column, Outer 71/104 Column, Outer 83/128 Column, Outer 95/152 Lift frame assembly (See Fig.# 7420-200)

As Req’d. 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002 -----------------

July 23, 1998

Return

UNITS

71/104 83/128 95/152

165

Quality Parts

7110-300 7110-300

21 22 24 25

23 21 2 4 1

26 28 27

5 8

3 5

3 1

11 13 4 3

16 20

19 18

30 29

5 29

15 16

Three Stage Mast

166

Return

Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150

14835-08

305301-000

14835-83

305297-000

305211-000

83/180

14835-10

305301-001

14835-84

305297-001

305211-001

87/189

14835-70

305301-002

14835-85

305297-002

305211-002

October 1996

Quality Parts

7110-300

7110-300 Three stage mast ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 in. [1.27 mm] As Req’d. Shim, 0.08 in. [2.03 mm] As Req’d. Bearing 8 Cylinder assembly, Staging (See Fig.# 6610-300) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Cylinder assembly, Freelift (See Fig.# 7170-200) 1 Lift frame assembly (See Fig.# 7420-300) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

October 1996

Return

# FOR ASSY.

UNITS

167

Quality Parts

7170-000 7170-000

10 2 11 3

9 5

168

Return

August 11, 1999

Quality Parts

7170-000

7170-000 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

August 11, 1999

Return

NAME

# FOR ASSY.

UNITS

Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 83/128 95/152

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 ft. 12.6 ft. 14.5 ft.

71/104 83/128 95/152

169

Quality Parts

7170-100 7170-100 4 2

6 7 8 9 10

170

Return

October 1996

Quality Parts

7170-100

7170-100 Two stage full freelift mast liftting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 Chain, lift 83/128 Chain, lift 95/152 Anchor, chain Nut Cylinder assembly (See Fig.# 6620-200)

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

October 1996

Return

# FOR ASSY.

1 1 2 2 2 2 2 2 2 2 2 2 4 1

UNITS

71/104 83/128 95/152

171

Quality Parts

7170-200 7170-200

1 2 3 4 5 6 3 7

3 6 5 4 3 2 1

172

Return

October 1996

Quality Parts

7170-200

7170-200 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

UNITS

2 2 4 2 2 2 1 1 2

173

Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

22 20

18 17

15 14

7 28

27 13 12

174

Return

July 24, 1998

Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * * *

307969-000 307969-001 307969-002

July 24, 1998

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke Sideshifter Assembly, 8 in. [203.2 mm] Stroke

1 1 1

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 1 2 2 2 2 1 2 2 2 2 2 1 1 1 2 2 2 1

NAME

4 in. Stroke 6 in. Stroke 8 in. Stroke

4 in. Stroke 6 in. Stroke 8 in. Stroke 4 in. Stroke 6 in. Stroke 8 in. Stroke

175

Quality Parts

7320-000 7320-000

11 8

14 13

16 18 21

17 K

19 20

1 2

176

Return

August 08, 1997

Quality Parts

7320-000

7320-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 1997

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

177

Quality Parts

7410-000 7410-000

178

Return

August 08, 1997

Quality Parts

7410-000

7410-000 Fork assembly ITEM # PART # * * * *

21372-00 21372-01 21372-02 21372-03

* * * *

25008-01 25008-02 25008-03 25008-04

1K 2K 3K 4K 5 K

NSS NSS NSS NSS NA 200843

August 08, 1997

Return

# FOR ASSY.

UNITS

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

2 2 2 2

30 in. long 36 in. long 42 in. long 48 in. long

1 1 1 1 1 1

179

Quality Parts

7420-000 7420-000

1 2

180

Return

July 20, 1998

Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 20, 1998

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

181

Quality Parts

7420-100 7420-100

182

Return

July 20, 1998

Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

183

Quality Parts

7420-200 7420-200

1 2

184

Return

October 1996

Quality Parts

7420-200

7420-200 Two stage full freelift mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

October 1996

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 in. [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

185

Quality Parts

7420-300 7420-300

1 2 3

186

Return

July 20, 1998

Quality Parts

7420-300

7420-300 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

July 20, 1998

Return

NAME

# FOR ASSY.

Shim, 0.05 in. [1.27 mm] Shim, 0.08 in. [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

187

Quality Parts

Return

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

Quality Parts

Return

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

Quality Parts

9100-001 9100-001

To Mast 2 1

5 4

3 6

3 2

3 7

12 8

9 10

To Control Valve

192

Return

August 11, 1999

Quality Parts

9100-001

9100-001 Attachments (Supply line to mast) ITEM # PART # 1 1 1 2 3 4 5 6 7 8 9 10 11 12

306672-002 Hose (CSX20) 306672-003 Hose (CSX30) 306672-001 Hose (CSX40) 49653-08 Elbow, 90º 49656-08 Adaptor 301652-065 Screw, cap 49643-00 Hose 12318-05 Cap 49643-32 Hose 25969-02 Orifice, 0.046 in. [1.17 mm] 25969-04 Orifice, 0.052 in. [1.31 mm] 49643-22 Hose ------------------- Manifold assembly (See Fig.# 6220-000) ------------------- Tilt cylinder assembly (See Fig.# 7320-000)

August 11, 1999

Return

# FOR ASSY.

NAME

2 2 2 4 4 2 1 4 1 1 1 2 1 1

UNITS CSX20 CSX30 CSX40

193

Quality Parts

9100-100 9100-100

9 8 7 3 4

4 12 6

To Manifold Valve

194

Return

July 23, 1998

Quality Parts

9100-100

9100-100 Attachments (Two stage mast lines) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

Hose, 71/100 Hose, 83/124 Hose, 95/150 Sheave Fitting, bulkhead Nut Screw Fitting, 90º bulkhead Hose Bracket Clamp Elbow, 90º Adapter Hose Cap, fitting

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 301652-025 49634-00 49643-34 306259-000 15677-02 49623-00 49656-08 49643-33 49635-00

July 23, 1998

Return

# FOR ASSY.

1 1 1 1 2 6 2 2 1 1 2 2 2 1 2

UNITS 71/100 83/124 95/150

195

Quality Parts

9100-300 9100-300

16 1 2

15 3 26

17 18 19

20 22

10 14 9

11 To Manifold Valve

196

Return

July 23, 1998

Quality Parts

9100-300

9100-300 Attachments (Three stage mast lines) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

July 23, 1998

Return

# FOR ASSY.

1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 2 4

UNITS

71/150 83/180 87/189

197

Quality Parts

9370-000 9370-000

1 2

198

Return

October 1996

Quality Parts

9370-000

9370-000 Warning lights / alarm ITEM # PART # 1 2 * 2 * 2 * 2 * 2 * * * * * * * 3 4 5 6 * *

11176-11 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 306186-000 52-07907-00 49771-00 25332-02 306026-000 306027-000 301951-010 49283-00 49771-02 49607-00

October 1996

Return

NAME

# FOR ASSY.

Screw, slotted Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Fitting, socket wire Cable, 14 feet [4267 mm] Fitting, female receptacle wire Tie, wire Bracket, slotted Bracket, tab Screw Alarm, travel Fitting, 90° wire Plug, diode

2 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 As Req’d. 2 3 1 1 2 1 2 1

UNITS

199

Quality Parts

9390-000 9390-000

200

Return

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

UNITS

3 1

201

Quality Parts

9500-000 9500-000

3 2

202

Return

July 10, 1998

Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 10, 1998

Return

# FOR ASSY.

NAME Backrest, 44 in. [1118 mm] load Backrest, 36 in. [915 mm] load Backrest, 48 in. [1219 mm] load Screw, cap Washer, flat

1 1 1 4 4

UNITS 44 inch 36 inch 48 inch

203

Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

204

Return

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

UNITS

1 1 4 2 2 2

205

Quality Parts

Return

Quality Parts

10000 Tools 10000 Tools

Return

Quality Parts

10010-000 10010-000

1 2

208

Return

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

209

Quality Parts

10020-000 10020-000

210

Return

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

211

Quality Parts

Return

Quality Parts

11000 Numerical Index 11000 Numerical Index

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CSX Electical Truck Numerical Index

CSX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

20055 20055 20375 20616 27205 28336 29971 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 200843 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-15 11020-41 11020-46 11020-47 11025-02 11030-21 11039-31 11047-09 11072-14 11073-15 11073-21

0640-000 0640-100 3300-000 3540-000 5161-000 0300-000 0370-000 0641-000 0641-000 0641-000 5330-000 0850-000 0850-000 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 7410-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-300 7110-001 3560-000 7320-000 3540-000 5161-000 7105-000 6610-200 2550-000 2550-000 7170-000 5510-000 7105-000 7170-000

15 17 20 5 3 7 11 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 K 5 5 20 20 22 22 1 19 19 2 2 18 18 10 13 11 16 13 6 5 3 5 10 14 1 17 6 10

11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 11133-04 11133-05 11133-05 11133-05 11139-04 11139-05 11143-03 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 11160-14 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11261-12 11523-04 11523-10 11695-05 11695-05 11695-06 11695-06 11695-12 11695-12 11813-14 11813-15 11826-18 11827-20 11827-20 11844-02 11844-02 11844-02 11852-17 11854-04 11857-03 11857-03 11857-03 11857-03 11857-05 11857-05

7110-200 0640-000 0640-100 7105-000 3560-000 7320-000 7420-100 7110-001 7110-100 7110-300 7110-200 7110-200 7170-100 7110-100 7110-300 7170-000 7170-100 3560-000 4110-001 7110-300 7170-200 4180-000 9370-000 4180-000 2550-000 3560-000 4180-000 5510-000 7170-000 7170-100 7170-000 7170-100 3300-000 3300-100 0640-000 0640-100 4110-001 4110-001 0340-100 0340-100 6610-001 6610-100 6620-300 2550-000 3300-000 3300-100 7110-001 7110-001 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300

4 1 1 4 9 4 3 17 11 14 8 7 7 5 3 3 3 6 26 27 1 3 1 10 12 14 12 18 7 11 4 6 9 9 2 2 15 21 6 5 12 4 4 3 1 1 4 8 2 1 2 2 1 5

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215

CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 11898-02 11898-06 11898-09 11936-07 11936-17 12318-05 12391-10 13281-02 13857-01 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14859-06 14890-14 14908-29 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-10 15677-10 15677-11 15677-11 15677-15 20071-01 20071-03 20071-04

7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 5310-000 5510-000 2550-000 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7170-100 7105-000 7320-000 6610-200 3560-000 9100-001 6610-300 4110-001 6620-200 6110-000 0640-000 0640-100 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7110-300 7110-300 7110-300 7110-300 4110-001 5390-000 6125-400 6610-200 7320-000 5230-000 3560-000 9100-300 5310-000 9100-100 9100-300 4110-001 5390-000 6125-001 6125-400 6125-500 3530-000 3530-000 3530-000

1 1 1 5 1 1 2 16 2 1 8 2 10 1 9 2 1 1 4 7 6 8 6 14 7 16 18 2 2 4 4 4 9 9 9 2 10 10 10 17 2 1 1 7 5 15 10 4 9 17 18 3 6 17 17 2 2 2

20071-05 20163-102 20208-00 20323-00 21037-03 21037-04 21037-05 21037-05 21037-06 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21111-01 21111-02 21112-00 21112-01 21372-00 21372-01 21372-02 21372-03 22206-00 22211-00 22226-01 22257-00 22434-14 22434-15 22434-16 23006-00 23007-00 23008-00 23019-00 23019-00 23075-02 23075-02 23075-03 23296-00 23309-01 23452-01 24497-00 24514-00 24519-01 25008-01 25008-02 25008-03 25008-04 25094-04 25094-04 25189-02 25189-02

3530-000 5390-000 5310-000 5310-000 6125-101 6125-500 6125-001 6125-300 6125-400 7170-000 7170-000 7170-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-001 7110-001 7110-001 7110-001 7110-001 7410-000 7410-000 7410-000 7410-000 6610-001 7170-100 5610-000 7170-100 6620-200 6620-200 6620-200 2550-000 2550-000 3360-000 3300-000 3300-100 6610-001 6610-100 6610-200 0850-000 5161-000 5192-000 7170-100 7170-100 7110-200 7410-000 7410-000 7410-000 7410-000 5430-000 5430-100 0390-000 0390-100

2 9 3 3 2 19 9 6 19 8 5 2 3 2 1 1 2 6 6 3 12 7 6 5 13 * * * * 11 5 1 10 7 7 7 4 13 * 2 2 10 9 11 * 4 1 4 1 6 * * * * 4 4 3 3

216

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-01 25332-02 25969-02 25969-02 25969-04 25969-04 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28137-00 28142-00 28142-00 28200-00 28200-00 28200-00 28200-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29860-00 29917-03 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000

0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 5430-100 9370-000 6120-100 9100-001 6120-100 9100-001 6125-500 6125-300 6125-500 6125-500 3560-000 3560-000 3560-000 3560-000 6610-300 6620-200 6620-200 6620-300 6610-100 6610-200 6620-200 6620-300 0340-100 7110-300 7110-300 7170-200 6610-300 6610-300 6610-100 6610-300 6620-300 7110-300 6610-300 6610-300 7110-300 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100

3 5 6 5 2 2 2 17 17 * 16 8 15 9 5 2 1 9 1 13 10 3 11 15 4 12K K K K K 7 21 22 6 14 10 6 6 6 28 5 K 29 2 3 4 1 2 3 4 6 5 4 6 12 7 11 9

300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 300995-000 301280-005 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-065 301652-090 301653-020 301654-012 301654-012 301654-012 301654-012 301665-000 301690-008 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000

6100-000 6100-001 7110-300 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6610-001 1760-100 3560-000 3560-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-001 4180-000 6125-001 6125-400 6125-500 7110-300 9100-300 9100-300 0340-000 0640-000 0640-100 3540-000 9100-100 9100-300 0340-000 0640-000 0640-100 9100-001 6110-000 2550-000 2550-000 3300-000 3300-100 5181-000 2550-000 6125-500 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000

27 27 13 12 16 8 8 24 24 7 7 15 15 K 5 5 11 1 1 7 * * * 16 * 12 4 7 18 18 19 11 12 11 10 12 2 5 7 9 9 11 4 3 8 5 19 19 4 11 16 16 7 14 19 9 6 3

217

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

301740-001 301740-001 301748-000 301753-000 301754-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301798-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301827-020 301837-000 301844-000 301854-000 301860-000 301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301920-000 301921-012 301922-014 301922-014 301922-016 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100 301944-000 301944-000 301945-006 301945-006 301946-000 301946-001 301949-000 301949-000 301950-016

4110-001 7170-200 3540-000 4110-001 3300-000 3300-100 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 3300-100 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 0340-000 7110-300 0340-000 4110-001 3300-000 3300-100 0340-000 4110-001 5910-000 5161-000 5510-000 3300-000 3300-100 4111-000 0640-000 0640-100 0340-000 4110-001 4111-000 5390-000 0300-000 4110-001 4110-001 4111-000 3300-000 3300-100 3300-000 3300-100 4180-000 4180-000 3300-000 3300-100 5510-000

14 9 4 13 15 15 7 4 20 22 18 13 15 8 6 11 11 16 8 3 2 3 12 6 14 13 30 1 3 6 6 12 27 1 2 1 18 18 2 18 20 4 16 10 4 4 23K 9K 17 4 4 14 14 11 13 8 8 15

301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301954-025 301954-025 301954-025 301954-025 301954-035 301954-060 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-016 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000

0340-100 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 9370-000 3300-000 3300-100 5430-000 5430-100 5190-000 3300-000 3300-100 3550-000 4110-001 4111-000 3300-000 3300-100 0340-000 4180-000 3540-000 7110-001 7110-100 9500-000 0370-000 9390-000 7110-300 7110-001 7110-100 3540-000 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000 4180-000 6125-001 6125-400 0370-000 3540-000 7110-001 7110-100 4111-000 0641-000 4111-000 5310-000 5390-000 3560-000 0340-000 4180-000

4 * * * 6 7 6 7 2 2 2 5 7 7 5 5 2 17 17 6 5 12 5 5 6 7 8 19 10 2 6 1 31 20 13 14 4 3 3 5 7 7 1 8 5 15 9 13 22 18 8 1 7 1 1 4 10 6

218

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

302069-000 302080-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302363-000 302572-000 302772-040 302792-000 302792-000 303009-000 303009-000 303009-025 303305-000 30354-09 30354-10 30354-11 303624-000 303716-020 303716-020 303781-000 303782-000 303872-000 304012-000 304012-001 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002

0340-000 4111-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 1760-100 4110-001 7110-300 5430-000 5430-100 3300-000 3300-100 2550-000 9370-000 6125-400 6125-400 6125-400 3530-000 7110-100 7110-300 0370-000 0370-000 6110-000 4111-000 4111-000 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6610-100 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300

2 5 10K 24K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 2 11 8 7 7 10 10 6 * 4 4 4 2 16 16 1 1 5 1 1 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9

304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304553-000 304574-000 304583-000 304597-000 304610-000 304633-000 304633-000 304634-000 304634-000 304638-003 304647-000 304648-000 304648-000 304650-000 304653-000 304654-000 304654-000 304655-000 304659-000 304707-000 304712-000 304726-000 304726-010 304727-000 304730-000 304731-022 304735-000 304736-000 304737-000 304747-000 304748-000 304749-000 304775-000 304783-000

6610-100 6620-300 7170-200 7170-200 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 5310-000 5192-100 5192-200 3540-000 3540-000 3560-000 3560-000 7170-200 7110-100 7110-300 7110-100 7110-300 7420-300 7170-000 0370-000 0340-000 3560-000 0850-000 9100-300 0640-000 0640-100 0640-000 0640-100 6125-101 0370-000 0640-000 0640-100 0640-000 0640-100 0640-000 0640-100 0640-100 0300-000 7320-000 7105-000 7320-000 7320-000 7320-000 7320-000 7320-000 7320-000 7320-000 7320-000 3550-000 3550-000 3550-000 5390-000 0390-200

8 8 8 7 4 3 4 3 4 3 1 1 1 9 12 8 2 3 17 15 3 1 2 6 1 3 * 2 9 17 19 6 6 1 5 7 7 3 3 19 21 10 9 2 2 3 K 14 6 15 19 9 16 4 3 5 6 4

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

304784-000 304784-001 304788-000 304794-000 304795-000 304797-000 304853-000 304855-000 304860-000 304920-00 304921-000 304953-000 304954-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305024-000 305042-000 305042-001 305042-002 305063-110 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305106-000 305106-001 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305141-035 305141-050 305148-000

0390-000 0390-000 7320-000 6220-000 6220-000 6220-000 6610-001 4110-001 6610-200 6610-200 6610-200 0850-000 0850-000 0850-000 7170-200 6100-000 6100-001 0300-000 6110-000 6110-000 6170-000 0850-000 0390-200 0390-000 0390-100 0370-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 0370-000 0370-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 0370-000 7105-000 9100-100

4 1 5 3 2 1 6 19 14 2 3 * * * 2 * * 13 4 6 * 11 1 5 1 2 * * * 3 3 3 10 10 10 13 4 4 1 3 * 6 * 4 7 8 9 10 5 2 5 1 1 1 6 3 5 2

305148-000 305148-000 305149-000 305211-000 305211-001 305211-002 305268-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305396-000 305396-001 305396-002 305401-000 305401-001 305401-002 305413-000 305413-001 305413-002 305415-000 305423-000 305423-001 305423-002 305430-000 305430-001 305430-002 305437-000 305437-001 305437-002 305438-000 305438-001 305438-002 305441-000 305441-001 305441-002 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 305445-000 305469-000 305469-001 305469-002 305473-000 305473-001 305473-002 305477-000 305493-000 305507-000 305522-000 305535-000 30554-00

9100-300 9100-300 3550-000 7110-300 7110-300 7110-300 0340-000 5230-000 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-001 7110-001 7110-001 7110-001 7110-001 7110-001 6610-001 6610-001 6610-001 7420-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 7420-200 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7420-100 5310-000 0850-000 7110-300 9100-300 7110-100

8 15 2 20 20 20 15 2 17 17 17 9 9 9 1 1 1 9 9 9 9 9 9 3 11 11 11 5 5 5 * * * 8 8 8 * * * 9 9 9 10 10 10 3 19 19 19 6 6 6 2 5 10 18 1 7

220

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

30554-00 30555-00 30556-00 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305755-000 305755-010 305786-000 305858-000 305858-000 305858-001 305859-002 305859-004 305860-004 305861-000 305862-000 305862-000 305878-000 305878-001 305879-000 305880-000 305881-000 305919-000 305935-000 305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 305971-000 305972-000 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305974-004 305974-004 305975-000 305975-000 305975-001 305975-001 305976-000 305976-000 305976-001 305976-001

7110-300 6620-200 6620-200 4110-001 9100-300 0300-000 0300-000 7420-100 6110-000 6120-100 6120-100 3540-000 0640-000 0640-100 0640-100 0640-100 0640-100 0640-100 0640-100 0640-000 0640-100 5460-000 5460-100 1760-001 1760-100 5390-000 0640-000 5390-000 6160-000 6160-100 7110-100 0850-000 5430-000 5430-000 5430-000 5430-000 5430-100 5430-100 0340-100 0340-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100

4 11 12 27 14 11 10 4 8 18 K 10 5 5 8 8 8 8 9 4 4 1 1 * * 5 8 7 1 1 9 1 10 8 9 9 9 8 1 2 14 14 16 16 15 15 13 13 8 8 3 3 11 11 2 2 1 1

305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305982-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306026-000 306027-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306097-000 306120-000 306120-000 30612-01 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000

9370-000 9370-000 9370-000 9370-000 9370-000 1760-001 1760-100 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 9370-000 9370-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 5510-000 6160-000 6160-100 6620-200 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000

2 2 2 2 2 * K 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12 9 10 3 4 3 4 12 12 10 10 14 14 11 11 13 14 2 2 13 5 3 7 4 8 5 9

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CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306186-000 306191-010 306192-001 306215-001 306216-001 306239-000 306241-000 306259-000 306259-000 306345-000 306345-000 306350-001 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-001 306396-000 306415-000 306416-000 306418-000 306418-000 306418-001 306419-002 306419-004

6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 9370-000 5590-000 5590-000 5390-000 5390-000 0340-000 5181-000 9100-100 9100-300 5460-000 5460-100 0370-000 9370-000 9370-000 9370-000 9370-000 9370-000 9370-000 6125-001 9390-000 10010-000 10010-000 0850-000 0850-000 0850-000 0850-000 0850-000

6 10 7 11 8 12 9 13 10 14 11 15 12 16 13 18 14 21 17 22 18 17 20 6 21 4 22 3 23 19 15 * 3 1 10 11 7 3 8 18 3 3 10 * * * * * * 3 2 1 2 3 9 3 3 3

306420-004 306467-000 306504-000 306513-001 306513-002 306595-000 306596-000 306597-000 306598-000 306611-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306670-000 306671-000 306672-001 306672-001 306672-002 306672-002 306672-003 306672-003 306837-000 306838-004 306838-004 306858-000 306898-000 307050-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307444-000 307500-000 307601-000 307601-001 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307915-000

0850-000 6160-100 5430-100 6125-400 6125-400 0390-100 0370-000 0370-000 0370-000 6220-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 6100-001 6100-001 6120-100 9100-001 6120-100 9100-001 6120-100 9100-001 6125-400 6125-400 6125-400 0340-000 9100-300 6125-001 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 0641-000 0850-000 5911-000 5911-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0340-000

3 16 10 8 7 4 * * * * 14 13 10 1 3 8 16 17 13 1 13 1 13 1 5 10 14 5 6 2 16 16 16 13 13 13 1 1 1 5 4 1 1 1 2 3 11 4 5 6 7 8 9 10 12 13 1 5

222

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October 07, 1999

CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

PART #

FIG #

ITEM #

307969-000 307969-001 307969-002 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308289-002 308290-000 308291-000 308292-000 308293-000 308293-001 308293-002 308294-000 308294-001 308294-002 308295-000 308296-000 308297-000 308298-000 308439-000 308518-000 308531-000 309733-000 49267-00 49267-00 49274-10 49283-00 49506-03 49516-34 49516-46 49516-49 49517-17 49517-17 49517-17 49517-17 49517-18 49517-18

7210-001 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 4110-001 5510-000 0850-000 0850-000 7110-001 7170-000 6610-300 9370-000 9660-000 6125-400 6125-400 6125-500 6120-000 6120-000 6120-100 6120-100 6120-000 6120-100

* * * * * * 13 13 13 23 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 17 20 21 22 25 25 25 26 26 26 27 28 29 K K 4 * 5 18 9 7 6 4 12 11 4 3 4 3 4 10 10

49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32 49548-00 49548-00 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49615-02 49616-01 49616-01 49616-01 49616-01 49616-02 49623-00 49623-00 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49643-00 49643-22 49643-32 49643-33 49643-33 49643-34 49643-34 49652-01 49653-01 49653-01 49653-01 49653-01 49653-01

6125-101 6125-300 6125-400 6125-500 6125-001 6125-400 6125-500 6125-001 6125-500 6125-500 6125-300 6125-300 6125-300 6125-400 6125-500 6610-100 6610-200 6610-300 6620-200 6620-300 6110-000 5390-000 9370-000 6125-400 6120-000 6120-100 6125-300 6125-500 6125-400 9100-100 9100-300 9100-100 9100-300 9100-300 6125-500 9100-100 9100-300 9100-100 9100-300 6125-500 9100-100 9100-300 6125-500 6125-500 6125-500 9100-001 9100-001 9100-001 9100-100 9100-300 9100-100 9100-300 6125-500 6120-000 6120-000 6120-000 6120-100 6120-100

4 8 13 13 10 21 21 4 11 12 7 3 8 13 13 2 7 1 9 2 9 8 * 9 9 9 4 14 16 10 21 4 5 25 8 3 4 6 24 3 13 23 2 2 2 5 10 7 12 22 7 19 15 7 8 11 7 8

223

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October 07, 1999

CSX ELECTRIC TRUCK NUMERICAL INDEX PART #

FIG. #

ITEM #

49653-01 49653-08 49653-08 49654-01 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-11 49656-12 49656-12 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49818-00 49818-00 49825-01 49831-00 49854-01 49854-03 49854-04 49854-08 49910-01 49910-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-15 50000-17 50000-17 50000-17 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00

6120-100 6120-100 9100-001 6120-100 6120-000 6120-100 6120-000 6120-100 6125-500 6120-100 9100-001 9100-100 9100-300 6125-101 6125-001 6125-300 6125-400 10020-000 4180-000 9370-000 5310-000 9370-000 9660-000 7110-200 7170-100 6125-400 9660-000 5190-000 5190-000 5190-000 5190-000 3560-000 3550-000 7110-300 7170-200 7110-300 7170-200 9100-300 0370-000 9500-000 0300-000 0370-000 5181-000 7110-001 7110-100 7110-300 7110-300 9100-300 5181-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 0850-000 5430-000

11 14 2 17 6 6 2 2 20 12 3 11 20 3 8 5 20 5 5 * * * 3 10 8 3 1 1 1 1 1 12 1 24 4 23 5 2 7 3 8 8 2 21 14 25 26 3 1 8 8 8 8 8 8 8 8 12

224

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PART #

FIG #

ITEM #

52-05103-00 52-07907-00 52-07933-00 52-07962-00

5430-100 9370-000 5390-000 7170-000

12 * 12 11

October 07, 1999

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (319) 262-7700 • Fax (319) 262-7600

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Quality Parts CSX Electric Counter Balanced Stacker Truck Effective Serial Number 31136001 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304954-001

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Date: August 08, 2001

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Parts Ordering PARTS ORDERING INSTRUCTIONS HOW TO ORDER

FIELD MODIFICATIONS

Since your dealer carries many parts in stock and maintains up-to-date prices on all parts, he will be able to process your order immediately. If, for some reason, the part is not in stock, he will order it from the factory. In either event, he maintains a current file of service manuals, which give all available parts ordering or technical information. All prices are FOB factory in Muscatine, Iowa. Shipping charges are added to the price of the part shipping from the factory. WHERE TO ORDER Always order parts from the dealer who sold you your BT Prime-Mover®. If it is necessary for the dealer to order parts from the factory, he is able to get prompt service for you. Parts are shipped in accordance with shipping instructions given on the order.

BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a deescription of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

INSTRUCTIONS FOR RETURNING PARTS Under NO CIRCUMSTANCES will parts be accepted at the factory for credit without prior approval. BT Prime-Mover® cannot accept responsibility for parts returned without authorization.

CSX 30 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000lb) Model (CSX)

July 06, 2001

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General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

A. Right Side B. Rear C. Left Side D. Forward

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 2

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

UNITS 89/180 95/198 108/226 111/240 119/258

July 06, 2001

Art for index Quality Parts

0841

6120 6160

5160

0641

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Battery Wt. Max. (Lbs.)

Cap. (Lbs.)

Battery Wt. Min. (Lbs.)

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

B A Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

1750

BT Prime-Mover, Inc. Muscatine, IA 52761

6170

6100 5190

6110

0640 0370

0370

4111 4110 4180

5181 0340

3540 0390 0300

3550

3300 3360

1760

2550 3560

3530

August 11, 1999

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Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110

1 8

7170 9390

5610 6220 9500 5192

7410

5460 7210 7420

9100

5390 5430

10010

10020 4

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August 11, 1999

Quality Parts

Index

0000 Chassis 0300-000 Frame / Chassis ............................................................................................................ 11 0340-000 Inspection covers (Shields & guards) ............................................................................ 13 0340-100 Inspection covers (“EE” electrical box) .......................................................................... 15 0370-000 Counter balance weight................................................................................................. 17 0390-000 Battery compartment parts (7 inch [178 mm] battery) ................................................... 19 0390-100 Battery compartment parts (9 inch [229 mm] battery) ................................................... 21 0390-200 Battery compartment parts (13.3 inch [338 mm] battery) .............................................. 23 0640-000 Drivers controls (One spool valve handle)..................................................................... 25 0640-100 Drivers controls (Two spool valve handle)..................................................................... 27 0641-000 Drivers controls (Speed and direction) .......................................................................... 29 0841-000 Driver protection (Reverser) .......................................................................................... 31 0850-001 Signs, warnings Serial Number 31136001 - UP ............................................................ 33

1000 Motors 1750-000 Pump motor ................................................................................................................... 37 1760-001 200 AMP system drive motor Serial Number 27108001 - UP ....................................... 39 1760-100 300 AMP system drive motor ........................................................................................ 41

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit............................................................................................. 45

3000 Brake / Wheel System 3300-000 200 Amp system parking brake system......................................................................... 49 3300-100 300 Amp system parking brake system......................................................................... 51 3360-000 Brake drum/disc assembly ............................................................................................ 53 3530-000 Drive wheel.................................................................................................................... 55 3540-000 Support / swivel wheel................................................................................................... 57 3550-000 Load wheels .................................................................................................................. 59 3560-000 Caster assembly............................................................................................................ 61

4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP................................... 65 4111-000 Steering arm / wheel (Head).......................................................................................... 67 4180-000 Steering / radial bearing ................................................................................................ 69

July 25, 2001

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Quality Parts

5000 Electrical System 5161-000 Horn ............................................................................................................................... 73 5181-000 Static strap..................................................................................................................... 75 5190-000 Battery connector .......................................................................................................... 77 5192-000 200 Amp system line contactor ..................................................................................... 79 5192-100 300 Amp system line contactor ..................................................................................... 81 5192-200 200/300 Amp system “EE” line contactor ...................................................................... 83 5230-000 Voltage / battery indicator.............................................................................................. 85 5290-000 Hourmeter / speedometer.............................................................................................. 87 5310-000 Start / stop switch .......................................................................................................... 89 5330-000 Speed controls............................................................................................................... 91 5390-001 Control cables / harnesses ............................................................................................ 93 5430-000 200 Amp system motor power cables ........................................................................... 95 5430-100 300 Amp system motor power cables ........................................................................... 97 5460-000 200 Amp system transistor panel .................................................................................. 99 5460-100 300 Amp system transistor panel ................................................................................ 101 5510-000 Micro switches ............................................................................................................. 103 5590-000 Control cables, harness ............................................................................................... 105 5610-000 Pump contactor ........................................................................................................... 107 5910-000 Control circuit breaker ................................................................................................. 109 5911-000 Power circuit breaker ................................................................................................... 111

6000 Hydraulic System 6100-000 Hydraulic pump (Model # DM-1005)............................................................................ 115 6100-001 Hydraulic pump (Model # DM-1006)............................................................................ 117 6110-000 Hydraulic tank .............................................................................................................. 119 6120-000 One spool valve hydraulic lines ................................................................................... 121 6120-100 Two spool valve hydraulic lines ................................................................................... 123 6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ..................................... 125 6125-101 Two stage mast lines Serial Number 28163001 - UP.................................................. 127 6125-201 Two stage mast lines Serial Number 28163001 - UP.................................................. 129 6125-300 Two stage mast lines ................................................................................................... 131 6125-400 Two stage full freelift lines ........................................................................................... 133 6125-500 Three stage mast lines ................................................................................................ 135 6160-000 Control valve (One spool control valve)....................................................................... 137 6160-100 Control valve (Two spool control valve)....................................................................... 139 6170-000 Pressure / flow control valve........................................................................................ 141 6220-001 Control valve (Manifold assembly) .............................................................................. 143 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ........................................ 145 6610-100 Two stage mast lift cylinder ......................................................................................... 147 6610-200 Two stage full freelift staging cylinder.......................................................................... 149 6610-300 Three stage mast staging cylinder............................................................................... 151 6620-200 Two stage full freelift, freelift cylinder .......................................................................... 153 6620-300 Three stage mast freelift cylinder ................................................................................ 155 6660-000 Tilt cylinder .................................................................................................................. 157

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July 25, 2001

Quality Parts

7000 Operating Function - Lifting Device 7105-000 Mast pivot .................................................................................................................... 161 7110-001 Two stage mast Serial Number 28163001 - UP .......................................................... 163 7110-100 Two stage mast ........................................................................................................... 165 7110-200 Two stage full freelift mast........................................................................................... 167 7110-300 Three stage mast......................................................................................................... 169 7170-000 Two stage mast lifting gear.......................................................................................... 171 7170-100 Two stage full freelift mast liftting gear ........................................................................ 173 7170-200 Two / three stage mast lifting gear .............................................................................. 175 7210-001 Sideshifter assembly Serial Number 28077002 - UP .................................................. 177 7410-001 Fork assembly ............................................................................................................. 179 7420-000 Two stage mast fork carriage unit ............................................................................... 181 7420-100 Two stage mast fork carriage unit ............................................................................... 183 7420-200 Two stage full freelift mast fork carriage unit ............................................................... 185 7420-300 Three stage mast fork carriage unit............................................................................. 187

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9100-002 Attachments (Supply line to mast)............................................................................... 193 9100-100 Attachments (Two stage mast lines) ........................................................................... 195 9100-300 Attachments (Three stage mast lines)......................................................................... 197 9370-001 Warning lights / alarm.................................................................................................. 199 9390-000 Positioning equipment ................................................................................................. 201 9500-000 Load backrest .............................................................................................................. 203 9660-000 Electrical heater........................................................................................................... 205

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................. 209 10020-000 Special tools and lubrications .................................................................................... 211

11000 Alphabetical/Numerical Index Alphabetical Index ....................................................................................................................... 215 Numerical Index........................................................................................................................... 223

July 25, 2001

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Quality Parts

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Quality Parts

0000 Chassis 0000 Chassis

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Quality Parts

0300-000 0300-000

4 5

1 2

6 11

9 8 7

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July 24, 1998

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

Nut Frame, carrier (State Model & Serial Number) Pocket Screw, flat socket head Frame, straddle (State Model & Serial Number) Screw, socket head (Torque 147 ft/lb [200 N•m]) Screw, cap Washer, flat Support Cushion Cushion Pump assembly (See Section 6110) Clamp

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 24, 1998

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# FOR ASSY.

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

Quality Parts

0340-000 0340-000

15 13 14 12 11 10 8 9 7

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November 19, 1997

Quality Parts

0340-000

0340-000 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 306239-000 301802-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

November 19, 1997

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# FOR ASSY.

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

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October 1996

Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0370-000 0370-000

1 2

10 3

5 11

4 7

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July 06, 2001

Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305065-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

July 06, 2001

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# FOR ASSY.

1 1 1 1 1 1 2 2 1 1 1 2 4 2 2 1 2

UNITS 441 lb 1477 lb 1915 lb

207 lb 331 lb 90 lb

80 lb

Quality Parts

0390-000 0390-000

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October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts (7 inch [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

October 1996

Return

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

UNITS

1 4 8 1 1 4

Quality Parts

0390-100 0390-100

3 2 4 1

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October 1996

Quality Parts

0390-100

0390-100 Battery compartment parts (9 inch [229 mm] battery) ITEM # PART # 1 2 3 4 5

305042-002 25204-13 25189-02 306595-000 25203-12

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

UNITS

1 4 8 2 4

Quality Parts

0390-200 0390-200

3 2

Return

October 1996

Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 inch [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

UNITS

1 4 8 2 4

Quality Parts

0640-000 0640-000

2 3 8 16

18 19

6 15

17 10

14 11 13

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July 17, 1998

Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

NAME

11073-24 Pin, roll 11695-06 Bushing, flanged 304650-000 Tube 305862-000 Boot 305858-000 Knob 304634-000 Bracket 304648-000 Shaft 305919-000 Plug, hole 301652-030 Screw, cap 301652-025 Screw, cap ------------------- Bushing (See Fig.# 5161-000) ------------------- Horn (See Fig.# 5161-000) ------------------- Screw (See Fig.# 5161-000) ------------------- Valve assembly, one spool (See Fig.# 6160-000) 20055 Screw, cap 14813-00 Link 304633-000 Bracket 301922-014 Screw, flat head 304654-000 Tube, lift/lower

July 17, 1998

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# FOR ASSY.

UNITS

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

Quality Parts

0640-100 0640-100

4 9 2

1 19

20 21

6 11

4 13

7 10

16 1

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July 06, 2001

Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve handle) ITEM # PART # 1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

NAME

UNITS

11073-24 Pin, roll 2 11695-06 Bushing, flanged 2 304653-000 Tube 1 305862-000 Boot 2 305858-000 Knob, lift/lower 1 304634-000 Bracket 1 304648-000 Shaft 1 305858-001 Knob, auxiliary (Tilt) 1 306341-002 Knob, auxiliary (Tilt & Sideshifter) 1 306341-004 Knob, auxiliary (Tilt & 1 Aux. Function) 1 306342-004 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 305861-000 Switch As Req’d. 304655-000 Handle 1 301652-030 Screw, cap 2 301652-025 Screw, cap 1 ------------------- Bushing (See Fig.# 5161-000) 1 ------------------- Horn (See Fig.# 5161-000) 1 ------------------- Screw (See Fig.# 5161-000) 1 ------------------- Valve assembly, two spool (See Fig.# 6160-001) 1 20055 Screw, cap 2 14813-00 Link 2 304633-000 Bracket 1 301922-014 Screw, flat head 3 304654-000 Tube 1

July 06, 2001

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# FOR ASSY.

Quality Parts

0641-000 0641-000

1 2

4 5 1

Return

August 11, 1997

Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

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# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0841-000 0841-000

Return

September 22, 1999

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

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# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

UNITS

1 2

Quality Parts

0850-001 0850-001

Effective Serial Number 31136001 - UP 4

2 KEEP HANDS CLEAR

5 3

6 10

9 7

13 8

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August 08, 2001

Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART # 1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * *

UNITS

305955-000 Decal, WARNING 1 304597-000 Decal, NO RIDING 1 306418-000 Decal, Auxiliary 1 306418-001 Decal, Tilt 1 306419-002 Decal, Tilt/Sideshifter 1 306419-004 Decal, Tilt/Auxiliary 1 306420-004 Decal, Tilt/Sideshifter/Auxiliary 1 307500-000 Decal, WARNING 2 309733-000 Decal, WARNING 1 151847 Decal, Right BT LOGO 1 Right 151848 Decal, Left BT LOGO 1 Left 52-00279-00 Paint, BT RED As Req’d. 52-00257-00 Spray, BT RED As Req’d. 52-00220-00 Paint, BT BLACK As Req’d. 52-00224-00 Spray, BT BLACK As Req’d. 52-00237-00 Paint, SAFETY YELLOW As Req’d. 52-00260-00 Spray, SAFETY YELLOW As Req’d. 52-00247-00 Paint, SAFETY ORANGE As Req’d. 52-00276-00 Spray, SAFETY ORANGE As Req’d. 306418-000 Decal, Raise/Lower 1 305507-000 Decal, NO STEP 2 305024-000 Decal, CSX 1 NSS Plate, DATA 1 NSS Plate, UL 1 308531-000 Manual, CXS MASTER PARTS 1 304959-000 Manual, CSX/WSX/WRX SERVICE 1 ------------------- Manual, Operator’s (State Model & Serial number) 1 ------------------- Manual, Parts (State Model & Serial number) 1

August 08, 2001

Return

# FOR ASSY.

NAME

Quality Parts

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Return

Quality Parts

1000 Motors 1000 Motors

Return

Quality Parts

1750-000 1750-000

4 9

13 14

Return

October 1996

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

1760-001 1760-001

Serial Number 27108001 - UP

4 5

12 13

Return

July 25, 2001

Quality Parts

1760-001

1760-001 200 AMP system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

305879-000

Drive motor assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

Seal Endhead, drive Bearing Ring, retainer Armature Kit, field coil Brush assembly (2 brushes per assembly) Spring, brush Plate assembly, brush box Kit, lead assembly Bearing Washer, wave Endhead, commutator

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, “EE” cover band

July 25, 2001

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

1760-100 1760-100

2 4

5 7

2 16

9 10

15 14

12 11

Return

July 25, 2001

Quality Parts

1760-100

1760-100 300 AMP system drive motor ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-000 306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 306640-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

July 25, 2001

Return

# FOR ASSY.

UNITS

“EE”

Quality Parts

This page intentionally left blank

Return

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

6 5 10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

July 25, 2001

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

# FOR ASSY.

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

Case, gear Pin, dowel Key Gear, pinion Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Screw, socket head (Torque 14 ft/lb [18 N•m]) Cover, gear case Plug, drain/fill pipe Washer, sealing Bearing, ball Gear, idler Bearing Ring Seal Nut, flanged (Torque 250 ft/lb [338.9 N•m]) Gear, drive

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

July 25, 2001

Return

UNITS

Quality Parts

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Return

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

Quality Parts

3300-000 3300-000

5 7

9 9

4 10

15 14 20

16 17 13 12

19 2

Return

July 25, 2001

Quality Parts

3300-000

3300-000 200 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor (See Section 1760-001) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m]) Washer

July 25, 2001

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 1 2 1 1 1

Quality Parts

3300-100 3300-100

5 6

4 3 7

19 17 18

9 8

16 13 15

Return

July 25, 2001

Quality Parts

3300-100

3300-100 300 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor assembly (See Fig.# 1760-100) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m])

July 25, 2001

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

Quality Parts

3360-000 3360-000

1 2

Return

December 1996

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART #

NAME

23008-00

Brake assembly

1 2 3 4 5 6

300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

Cam Plate Lever Clip Spring Shoe

1 1 1 1 2 2

December 1996

Return

# FOR ASSY.

UNITS

Quality Parts

3530-000 3530-000

Return

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

14 13

11 4

10 3

4 6 7 5

Return

July 25, 2001

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14

NAME

------------------- Frame, carrier (State Model & Serial Number) 301652-025 Screw, cap ------------------- Compensator cylinder assy (See Fig.# 6120-100) 301748-000 Pivot 20616 Screw, cap 11020-41 Bushing ------------------- Caster assembly (See Fig.# 3560-000) 301955-030 Screw, Cap 304315-001 Bar, torsion 305786-000 Spring 301788-000 Retainer, spring 304316-001 Base, spring 301960-020 Nut 301958-110 Screw, cap

July 25, 2001

Return

# FOR ASSY.

UNITS

1 2 1 2 2 4 2 11 1 1 1 1 1 1

Quality Parts

3550-000 3550-000

2 3

1 5 6

Return

October 1996

Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

UNITS

2 1 1 1 1 3

Quality Parts

3560-000 3560-000

2 3 16

4 15

6 5

6 7

8 9

10 12 13 12 11

Return

July 17, 1998

Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

304583-000

Caster assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

UNITS

Quality Parts

This page intentionally left blank

Return

Quality Parts

4000 Steering System 4000 Steering System

Return

Quality Parts

4110-001 4110-001

Serial Number 27324000 - UP

3 4

21 22

23 5

6 20

16 15

Return

9 11

August 03, 2001

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART # 1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K

------------------- Head assembly (See Fig.# 4111-000) 302290-000 Bumper 301764-000 Baffle 301954-025 Screw, socket head 13281-02 E clip 301762-000 Pin NSS Cap 301922-025 Screw, flat head socket 302096-008 Washer 302572-000 Pin, groove 301652-016 Screw, socket head 301753-000 Pivet, handle 301740-001 Screw, set 11695-12 Bushing, flanged 301922-020 Screw 14851-04 Nut, clip 15677-10 Clamp 304855-000 Spacer 301765-000 Spring 11695-12 Bearing, flanged 301766-000 Stem, handle 301922-025 Screw, flat head socket 302096-008 Washer NSS Pin, handle pivot 11160-11 Fitting, grease (Cold storage) 301885-000 Pin, brake pivot 305564-000 Pin, brake pivot (Cold storage) 308439-000 Kit, pin (Contains Items Marked With “K”)

August 03, 2001

Return

# FOR ASSY.

NAME

1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

17 16

1 2 5 15 14 12

13 11

1 9 8 7

Return

April 01, 2001

Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-000 4180-000

13 2

4 5

6 7

Return

July 25, 2001

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

1 2 3 4 5 6 7 8 9 10 11 12 13

-------------------- Pivot, handle (See Section 4110-001) -------------------- Frame, carrier (State Model & Serial Number) 11160-14 Fitting, 90° grease 301652-016 Screw, socket head 49709-10 Clamp 302061-000 Bracket, harness 301955-016 Screw, socket head 301960-008 Nut -------------------- Transmission assembly (See Fig.# 2550-000) 11205-26 Bearing 301946-000 Seal, large felt 11205-30 Bearing 301946-001 Seal, small felt

July 25, 2001

Return

# FOR ASSY. UNITS

NAME

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

This page intentionally left blank

Return

Quality Parts

5000 Electrical System 5000 Electrical System

Return

Quality Parts

5161-000 5161-000

Return

July 24, 1998

Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

# FOR ASSY.

UNITS

1 2 1 1 1

Quality Parts

5181-000 5181-000

2 1

Return

July 17, 1998

Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY.

NAME Screw, cap Washer, flat Strap, static Nut

UNITS

1 2 1 1

Quality Parts

5190-000 5190-000

Return

September 01, 1999

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

September 01, 1999

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-000 5192-000

Return

July 17, 1998

Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

UNITS

1 2

Quality Parts

5192-100 5192-100

Return

July 06, 2001

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

July 06, 2001

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

July 28, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

UNITS

1 1 1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

UNITS

Quality Parts

5310-000 5310-000

Return

July 06, 2001

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5

302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 06, 2001

Return

# FOR ASSY.

NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

1 1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

UNITS

1 1 2

Quality Parts

5390-001 5390-001

12 7

5 6

Return

August 08, 1997

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (suppiled with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

UNITS

Quality Parts

5430-000 5430-000

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2 12

13 16

A2 F2

Return

July 06, 2001

Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

NAME

305976-001 Cable 305976-000 Cable 305975-000 Cable 25094-04 Fuse, 300 AMP ------------------- Power Breaker (See Fig.# 5911-000) 301951-016 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 301951-010 Screw, cap 301951-010 Screw, cap 301960-006 Nut 302792-000 Washer, brass flat 305967-000 Bar, bus 305974-004 Cable “EE” 305968-000 Bar, bus 305969-000 Bar, bus “EE” 305966-000 Bar, bus 305975-001 Cable 52-05103-00 Sleeve, 12 in. [305 mm] 305974-003 Cable 305974-000 Cable 305974-002 Cable 305974-001 Cable 25332-01 Tie, wire

July 06, 2001

Return

# FOR ASSY.

UNITS

1 1 1 1 300 AMP 1 105 AMP 2 1 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

Quality Parts

5430-100 5430-100

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2 12

13 16

A2 F2

Return

August 11, 1999

Quality Parts

5430-100

5430-100 300 Amp system motor power cables ITEM # PART # 1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

NAME

305976-001 Cable 305976-000 Cable 305975-000 Cable 25094-04 Fuse, 300 AMP ------------------- Breaker, 150 Amp (See Fig.# 5911-000) 301951-016 Screw, cap ------------------- Breaker, control (See Fig.# 5910-000) 301951-010 Screw, cap 301951-010 Screw, cap 301960-006 Nut 302792-000 Washer, brass flat 305970-000 Bar, bus 305974-004 Cable “EE” 305969-000 Bar, bus 306504-000 Bar, bus 305975-001 Cable 52-05103-00 Sleeve, 12 in. [305 mm] 305974-003 Cable 305974-000 Cable 305974-002 Cable 305974-001 Cable 25332-01 Tie, wire

August 11, 1999

Return

# FOR ASSY.

UNITS

1 1 1 1 1 150 AMP 2 1 1 1 1 1 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

Quality Parts

5460-000

A. CURRENT

VOLTAGE MODEL

SERIAL

5460-000

Return

October 1996

Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

1 2 1

UNITS 200 AMP

Quality Parts

5460-100

A. CURRENT

VOLTAGE MODEL

SERIAL

5460-100

100

Return

October 1996

Quality Parts

5460-100

5460-100 300 Amp system transistor panel ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

1 2 1

UNITS 300 AMP

101

Quality Parts

5510-000 5510-000

7 6

9 12

14 15 16

102

Return

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

UNITS

103

Quality Parts

5590-000 5590-000

Sideshifter Coil

Tilt Coil

2 3

To Main Wiring Harness

104

Return

July 24, 2001

Quality Parts

5590-000

5590-000 Control cables, harness ITEM # PART # 1 2 3

NAME

306192-001 Harness, Tilt & Sideshifter (1 Auxiliary Function) ------------------- Manifold assembly (See Fig.# 6220-001) 306191-010 Harness assembly

July 24, 2001

Return

# FOR ASSY.

UNITS

1 1 1

105

Quality Parts

5610-000 5610-000

A. CURRENT

VOLTAGE MODEL

SERIAL

106

Return

November 13, 1997

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

UNITS

1 2

107

Quality Parts

5910-000 5910-000

108

Return

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

# FOR ASSY.

UNITS

12 AMP

109

Quality Parts

5911-000 5911-000

Old

110

Return

New

August 13, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

111

Quality Parts

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Return

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

Quality Parts

6100-000 6100-000

25 23 20

4 5 19 18 17

7 16 14

15 12 9

11 10 114

Return

July 25, 2001

Quality Parts

6100-000

6100-000 Hydraulic pump (Model # DM-1005) ITEM # PART #

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (6 GPM [22.7 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 25, 2001

Return

# FOR ASSY.

UNITS

115

Quality Parts

6100-001 6100-001

25 23 20

4 5 19 18 17

7 16 14

15 12 9

11 10 116

Return

July 25, 2001

Quality Parts

6100-001

6100-001 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5 GPM [18.9 LPM]) Seal, oil O ring Cap, relief O ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 25, 2001

Return

# FOR ASSY.

UNITS

117

Quality Parts

6110-000 6110-000

8 2

9 3

118

Return

July 24, 1998

Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 24, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Section 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

UNITS

1 1 2 1 1 1 1 1 1

119

Quality Parts

6120-000 6120-000

2 7 8 10

6 9 11

To Mast

120

Return

July 24, 1998

Quality Parts

6120-000

6120-000 One spool valve hydraulic lines ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

----------------49656-01 49517-17 49517-17 ----------------49655-01 49653-01 49653-01 49616-01 49517-18 49653-01

July 24, 1998

Return

# FOR ASSY.

UNITS

1 2 1 1 1 1 1 1 1 1 1

121

Quality Parts

6120-100 6120-100 4 1

5 12

7 8

18 6

9 16 15

20 To Mast

21 25

22 23 24

From Mast to Compensator 19

122

Return

August 08, 2001

Quality Parts

6120-100

6120-100 Two spool valve hydraulic lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21K 22K 23K 24 25K K

NAME

------------------- Pump & tank assembly (See Fig.# 6110-000) 49656-01 Fitting, adapter 49517-17 Hose assembly 49517-17 Hose assembly ------------------- Two spool valve assembly (See Fig.# 6160-100) 49655-01 Fitting, adapter 49653-01 Fitting, 90° 49653-01 Fitting, 90° 49616-01 Fitting, tee 49517-18 Hose assembly 49653-01 Fitting, 90° 49656-08 Adapter, straight 306672-002 Hose (CSX20) 306672-003 Hose (CSX30) 306672-001 Hose (CSX40) 49653-08 Fitting, 90° 25969-04 Orifice, 0.052 in. [1.31 mm] 25969-02 Orifice, 0.046 in. [1.17 mm] 49654-01 Elbow, 45° ------------------- Tilt cylinder assembly (See Fig.# 6660-000) 305755-000 Compensator cylinder assembly NA Rod NSS Ring, wiper NSS Ring, backup NSS O Ring NA Cylinder NSS Ring, retainer 305755-010 Kit, compensator seal (Contains items marked with “K”)

August 08, 2001

Return

# FOR ASSY.

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

CSX20 CSX30 CSX40

123

Quality Parts

6125-001 6125-001

Serial Number 28163001 - UP

3 7

To Control Valve

124

Return

July 24, 1998

Quality Parts

6125-001

6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 2 2 2 2 1 1

125

Quality Parts

6125-101 6125-101

Serial Number 28163001 - UP

1 2 3 4 To Control Valve

126

Return

July 24, 1998

Quality Parts

6125-101

6125-101 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

NAME

304638-003 Fitting, adapter 21037-03 Valve, flow limiting 49656-11 Fitting, adapter 49517-19 Hose assembly ------------------- Cylinder assembly (See Fig.# 6610-001)

July 24, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1

127

Quality Parts

6125-201 6125-201

Serial Number 28163001- UP

4 3

To Compensator From Mast

To Control Valve

128

Return

8 10

9 6

July 24, 1998

Quality Parts

6125-201

6125-201 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 4 5 6 7 8 9 10 11

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Hose Hose, CSX20/30 Hose, CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 2 1 2 2 2 1 1

129

Quality Parts

6125-300 6125-300

4 To Compensator From Mast

5 6 5 7 To Control Valve

130

Return

July 24, 1998

Quality Parts

6125-300

6125-300 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 8

NAME

July 24, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 2 1 1 1 1

131

Quality Parts

6125-400 6125-400

2 3

1 4

6 2 5

1 10 12

9 13 To Compensator from mast 20

14 18

20 16

To Control Valve 132

Return

9 8 July 25, 2001

Quality Parts

6125-400

6125-400 Two stage full freelift lines ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Clamp Staging cylinder assembly (See Fig.# 6610-200) Channel Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Tube Freelift cylinder assembly (See Fig.# 6620-200) Valve, flow limiting (6 GPM [22.7 LPM]) Valve, flow limiting (4 GPM [15.1 LPM]) Tee Fitting, reducer Hose Hose Hose, CSX20/30 Hose, CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

14859-06 ----------------49825-01 30354-09 30354-10 30354-11 306837-000 ----------------306513-002 306513-001 49615-02 49649-02 49516-46 49516-34 49517-32 49517-19 49649-02 301960-008 49616-02 15677-11 301652-016 21037-06 49656-12 49517-21

July 25, 2001

Return

# FOR ASSY.

UNITS

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

133

Quality Parts

6125-500 6125-500

1 6

2 10 3 4

1 To Compensator From Mast 12

13 18 21

14 17 15 9

To Control Valve

134

Return

July 25, 2001

Quality Parts

6125-500

6125-500 Three stage mast lines ITEM # PART # 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

NAME

26907-01 Valve, flow limit (10 GPM [37.8 LPM]) 49641-54 Hose assembly, 71/150 inch [1803/3849 mm] 49641-55 Hose assembly, 83/180 inch [2108/4572 mm] 49641-56 Hose assembly, 87/189 inch [2209/4800 mm] 49634-02 Fitting, 90° bulkhead 49516-49 Hose assembly 26907-00 Valve, flow limit (16 GPM [60.5 LPM]) ------------------- Freelift cylinder assembly (See Fig.# 6620-300) ------------------- Staging cylinder assembly (See Fig.# 6610-300) 49624-02 Nut 26907-02 Valve, flow limit (7.5 GPM [28.3 LPM]) ----------------- Staging cylinder assembly (See Fig.# 6610-300) 49517-27 Hose 49517-28 Hose 49517-32 Hose, CSX20/30 49517-19 Hose, CSX40 49616-01 Tee 49652-01 Tee 301690-008 Nut 15677-15 Clamp 301652-016 Screw, cap 21037-04 Regulator, flow 49656-01 Fitting, adapter 49517-21 Hose

July 25, 2001

Return

# FOR ASSY.

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS

1 Port 2 Ports

135

Quality Parts

6160-000 6160-000 1 8 6

10 2

7 15

20 15

15 16

22 21

13 19

136

Return

July 20, 1998

Quality Parts

6160-000

6160-000 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

July 20, 1998

Return

# FOR ASSY.

UNITS

1 1 2 1 2 1 1 1 2 1 1 1 1 1 4 1 1 1 1 1 2 1

137

Quality Parts

6160-100 6160-100 1 6

12 15 20

16 19

12 12

18 17

3 3

138

Return

July 20, 1998

Quality Parts

6160-100

6160-100 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

July 20, 1998

Return

# FOR ASSY.

UNITS

1 1 4 1 1 2 1 1 2 2 2 4 2 2 1 1 4 2 1 1 1 1 4

139

Quality Parts

6170-000 6170-000

7 8

3 4 5

140

Return

July 20, 1998

Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1

July 20, 1998

Return

# FOR ASSY.

UNITS

141

Quality Parts

6220-001 6220-001

5 3

142

Return

July 05, 2001

Quality Parts

6220-001

6220-001 Control valve (Manifold assembly) ITEM # PART # * *

308217-000 308217-001

Manifold assembly (Tilt and Sideshifter) Manifold assembly (Tilt Only)

1 1

1 2 3 4 5

304797-000 304795-000 NA 308328-000 304794-000

Coil Valve, BI-Directional Body Valve, 4 way spool (Use with Tilt and Sideshifter) Coil (Use with Tilt and Sideshifter)

3 3 1 1 1

July 05, 2001

Return

# FOR ASSY.

NAME

UNITS

143

Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

7 K

13 9

10 11 12

144

Return

July 25, 2001

Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART # * * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 inch [1803/2641 mm] Cylinder assembly, 83/128 inch [2108/3251 mm] Cylinder assembly, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 311419-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

# FOR ASSY.

NAME

UNITS

145

Quality Parts

6610-100 6610-100

10 3

16 9

15 14 13

7 6

12 5 11 4

146

Return

July 25, 2001

Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

NAME

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 inch [1803/2540 mm] Cylinder assembly, 83/124 inch [2108/3149 mm] Cylinder assembly, 95/150 inch [2413/3810 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/100 inch [1803/2540 mm] Tube cylinder, 83/124 inch [2108/3149 mm] Tube cylinder, 95/150 inch [2413/3810 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod cylinder, 71/100 inch [1803/2540 mm] Rod cylinder, 83/124 inch [2108/3149 mm] Rod cylinder, 95/150 inch [2413/3810 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

# FOR ASSY.

UNITS

147

Quality Parts

6610-200 6610-200

7 8

10 11

148

Return

July 25, 2001

Quality Parts

6610-200

6610-200 Two stage full freelift staging cylinder ITEM # PART #

NAME

* * *

305441-000 305441-001 305441-002

Staging Cylinder assy, 71/104 inch [1803/2641 mm] Staging Cylinder assy, 83/128 inch [2108/3251 mm] Staging Cylinder assy, 95/152 inch [2413/3860 mm]

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-00 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 24536-00

Ring, wear Piston Spring Washer Retainer Retainer Screw Washer, seal Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, retainer O ring Ring, backup Bearing Seal, U cup Wiper, rod Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

# FOR ASSY. UNITS

149

Quality Parts

6610-300 6610-300

3 1

2 4

11 12 13 16

150

Return

July 25, 2001

Quality Parts

6610-300

6610-300 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

------------------- Cylinder assembly, 1 port

1 port

------------------- Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 Screw 11897-03 Washer, seal ------------------- Tube cylinder, 1 port ------------------- Tube cylinder, 2 ports 29830-00 Plunger assembly 29635-00 Spring 49274-10 Plug 12391-10 O ring NSS Ring, wear 29634-00 Piston 27892-00 Ring, retainer ------------------- Rod, cylinder 11015-39 O ring 29630-00 Bearing NSS Seal, rod NSS Wiper 311416-000 Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150 [1803/3810 mm]

304100-015

304263-015

304100-014

304263-014

304101-007

83/180 [2108/4572 mm]

304100-017

304263-001

304100-016

304263-000

304101-008

87/189 [2209/4800 mm]

304100-019

304263-003

304100-018

304263-002

304101-009

July 25, 2001

Return

151

Quality Parts

6620-200 6620-200

4 1

15 14

13 12

152

Return

July 25, 2001

Quality Parts

6620-200

6620-200 Two stage full freelift, freelift cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305437-000 305437-001 305437-002

Freelift cylinder assy, 71/104 inch [1803/2641 mm] Freelift Cylinder assy, 83/128 inch [2108/3251 mm] Freelift Cylinder assy, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 311418-000

Wiper Seal, rod Ring, wear Bearing Ring, backup O ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Screw Washer, seal Retainer Pin Spring Ball Piston Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

153

Quality Parts

6620-300 6620-300

K 2

3 15

14 13 7 12 6 11 5 10

154

Return

July 25, 2001

Quality Parts

6620-300

6620-300 Three stage mast freelift cylinder ITEM # PART #

# FOR ASSY.

NAME

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 inch [1803/3810 mm] Cylinder assembly, 83/180 inch [2108/4572 mm] Cylinder assembly, 87/189 inch [2209/4800 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12K 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/150 inch [1803/3810 mm] Tube cylinder, 83/180 inch [2108/4572 mm] Tube cylinder, 87/189 inch [2209/4800 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 inch [1803/3810 mm] Rod cylinder, 83/180 inch [2108/4572 mm] Rod cylinder, 87/189 inch [2209/4800 mm] O ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

UNITS

155

Quality Parts

6660-000 6660-000

16 18 21

17 K

1 2

156

Return

August 08, 2001

Quality Parts

6660-000

6660-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 2001

Return

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft/lb [576/644 N•m) Ring, wear Piston O ring Ring, backup O ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O ring Ring, wear Kit, seal (Contains Items Marked With “K”)

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

157

Quality Parts

This page intentionally left blank

Return

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

Quality Parts

7105-000 7105-000

2 4

1 5

160

Return

October 1996

Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

UNITS

1 1 1 1 2 1

161

Quality Parts

7110-001 7110-001

Serial Number 28163001 - UP

10 11

15 14

9 16 17 23

21 22

162

Return

2 3

July 24, 2001

Quality Parts

7110-001

7110-001 Two stage mast Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Washer Bearing Screw, socket head Clamp Spacer Spacer Screw, cap Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Lockwasher Washer, flat Bar, sheave head Bar, clamp Cylinder assembly (See Fig.# 7170-000) Lift frame assembly (See Fig.# 7420-000) Pin Pin, cotter Pin with cotter pins Screw, locking Screw, cap Washer, flat Nut Bracket, mounting

July 24, 2001

Return

# FOR ASSY.

UNITS

1 1 1 4 4 4 1 2 2 4 1 1 1 4 4 1 1 1 1 2 2 2 2 2 8 2 1

163

Quality Parts

7110-100 7110-100

4 5 1

2 7 3 8

10 6

19 17

15 14

7 11

5 1 2

14 18

164

Return

July 24, 2001

Quality Parts

7110-100

7110-100 Two stage mast ITEM # PART #

NAME

# FOR ASSY.

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

Shim, 0.05 inch (1.27 mm) Shim, 0.08 inch (2.03 mm) Bearing Anchor, chain Chain, lift 71/100 inch [1803/2540 mm] Chain, lift 83/124 inch [2108/3149 mm] Chain, lift 95/150 inch [2413/3810 mm] Pin, cotter Column, Inner 71/100 inch [1803/2540 mm] Column, Inner 83/124 inch [2108/3149 mm] Column, Inner 95/150 inch [2413/3810 mm] Pin, chain Lift frame assembly (See Fig.# 7420-100) Bar, down stop Screw, cap Pin, cotter Pin, cylinder anchor Screw, cap Washer, flat Cylinder assembly (See Fig.# 7170-200) Nut, jam Nut Nut Column, Outer 71/100 inch [1803/2540 mm] Column, Outer 83/124 inch [2108/3149 mm] Column, Outer 95/150 inch [2413/3810 mm]

As Req’d. As Req’d. 4 2 2 2 2 8 1 1 1 4 1 1 2 2 2 6 8 1 2 2 2 1 1 1

July 24, 2001

Return

UNITS

165

Quality Parts

7110-200 7110-200

2 12 5 3 6

10 1 2 8

166

Return

July 24, 2001

Quality Parts

7110-200

7110-200 Two stage full freelift mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12

Shim, 0.05 in. [1.27mm] Bearing Cylinder assembly (See Fig.# 7170-100) Pin, roll Column, Inner 71/104 inch [1803/2641 mm] Column, Inner 83/128 inch [2108/3251 mm] Column, Inner 95/152 inch [2413/3860 mm] Channel Screw, cap Screw, cap Cylinder assembly (See Fig.# 6610-200) Pin, chain Column, Outer 71/104 inch [1803/2641 mm] Column, Outer 83/128 inch [2108/3251 mm] Column, Outer 95/152 inch [2413/3860 mm] Lift frame assembly (See Fig.# 7420-200)

As Req’d. 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002 -----------------

July 24, 2001

Return

UNITS

167

Quality Parts

7110-300 7110-300

21 22 23 21

2 4 1

24 25 26

28 27

5 8

6 10

11 13 4 3

16 20

19 18

30 29

5 29

15 16

Three Stage Mast

168

Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150 inch [1803/3810 mm]

14835-08

305301-000

14835-83

305297-000

305211-000

83/180 inch [2108/4572 mm]

14835-10

305301-001

14835-84

305297-001

305211-001

87/189 inch [2209/4800 mm]

14835-70

305301-002

14835-85

305297-002

305211-002

Return

July 24, 2001

Quality Parts

7110-300

7110-300 Three stage mast ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Anchor, chain 4 Chain, Staging lift 2 Pin, cotter 16 Pin, chain 8 Shim, 0.05 inch [1.27 mm] As Req’d. Shim, 0.08 inch [2.03 mm] As Req’d. Bearing 8 Cylinder assembly, Staging (See Fig.# 6610-300) 2 Screw, button head 2 Column, inner 1 Chain, Free lift 2 Cylinder assembly, Freelift (See Fig.# 7170-200) 1 Lift frame assembly (See Fig.# 7420-300) 1 Pin, anchor 2 Pin, cotter 2 Nut 4 Nut, jam 4 Column, Intermediate 1 Bracket 1 Screw, cap 2 Column, outer 1 Washer, shim 4 Sheave, chain 2 Bearing, roller 2 Race, inner 2 Lockwasher 2 Screw, cap 2 Fitting, grease 2 Shaft 2 Spacer 2 Sheave, hose 1 Screw, cap 1

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

July 24, 2001

Return

# FOR ASSY.

UNITS

169

Quality Parts

7170-000 7170-000

10 2 11 3

9 5

170

Return

July 24, 2001

Quality Parts

7170-000

7170-000 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

July 24, 2001

Return

# FOR ASSY.

NAME Screw, socket flat head Shaft Fitting, grease Bearing Sheave Head, sheave Nut Anchor, chain Pin with cotter pins Pin, roll Chain, lift 71/104 inch [1803/2641 mm] 83/128 inch [2108/3251 mm] 95/152 inch [2413/3860 mm]

UNITS

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 feet [3200.4 mm] 12.6 feet [3840.5 mm] 14.5 feet [4419.6 mm]

171

Quality Parts

7170-100 7170-100 4 2

5 6 7 8 9 10

172

Return

July 24, 2001

Quality Parts

7170-100

7170-100 Two stage full freelift mast liftting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

Head, sheave Ring, retainer Fitting, grease Shaft, sheave Sheave, chain Bearing Screw, cap Pin, chain Chain, lift 71/104 inch [1803/2641 mm] Chain, lift 83/128 inch [2108/3251 mm] Chain, lift 95/152 inch [2413/3860 mm] Anchor, chain Nut Cylinder assembly (See Fig.# 6620-200)

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

July 24, 2001

Return

# FOR ASSY.

UNITS

1 1 2 2 2 2 2 2 2 2 2 2 4 1

173

Quality Parts

7170-200 7170-200

2 3 4 5 6 3

3 6 5 4 3 2 1

174

Return

October 1996

Quality Parts

7170-200

7170-200 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

UNITS

2 2 4 2 2 2 1 1 2

175

Quality Parts

7210-001 7210-001

Serial Number 28077002 - UP

1 2 25

18 17

15 14

7 28

27 13 12

176

Return

July 06, 2001

Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * *

307969-000 307969-001

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 06, 2001

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Sael Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Containes items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1

NAME

4 in. Stroke 6 in. Stroke

4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke

177

Quality Parts

7410-001 7410-001

1 2

3 4

178

Return

July 24, 2001

Quality Parts

7410-001

7410-001 Fork assembly ITEM # PART #

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

* * * *

July 24, 2001

Return

# FOR ASSY.

NAME

Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

UNITS

1 1 1 1 1 1 1

179

Quality Parts

7420-000 7420-000

1 2

180

Return

July 24, 2001

Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 24, 2001

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 inch [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

181

Quality Parts

7420-100 7420-100

182

Return

July 24, 2001

Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

UNITS

183

Quality Parts

7420-200 7420-200

1 2

184

Return

July 24, 2001

Quality Parts

7420-200

7420-200 Two stage full freelift mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

July 24, 2001

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 inch [1.27 mm] Frame, lift

4 As Req’d. 1

UNITS

185

Quality Parts

7420-300 7420-300

1 2 3

186

Return

July 24, 2001

Quality Parts

7420-300

7420-300 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

UNITS

187

Quality Parts

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Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

Quality Parts

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Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

Quality Parts

9100-002 9100-002

To Mast

1 4

4 4

11 To Control Valve

192

Return

8 9

August 08, 2001

Quality Parts

9100-002

9100-002 Attachments (Supply line to mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

22144 Screw, cap ------------------- Manifold assembly (See Fig.# 6220-001) 310959-008 Nut 49656-08 Adapter 311381-032 Hose 311381-000 Hose ------------------- Tilt cylinder assembly (See Fig.# 6660-000) 25969-02 Orifice, 0.046 inch [1.17 mm] 49653-08 Elbow, 90° 25969-04 Orifice, 0.052 inch [1.31 mm] 311381-022 Hose

August 08, 2001

Return

# FOR ASSY.

NAME

UNITS

2 1 2 6 1 1 1 1 2 1 2

193

Quality Parts

9100-100 9100-100

9 3 4

8 7 11

4 12 6

To Manifold Valve

194

Return

July 24, 2001

Quality Parts

9100-100

9100-100 Attachments (Two stage mast lines) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

Hose, 71/100 inch [1803/2540 mm] Hose, 83/124 inch [2108/3149 mm] Hose, 95/150 inch [2413/3810 mm] Sheave Fitting, bulkhead Nut Screw Fitting, 90º bulkhead Hose Bracket Clamp Elbow, 90º Adapter Hose Cap, fitting

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 301652-025 49634-00 311381-034 306259-000 15677-02 49623-00 49656-08 311381-033 49635-00

July 24, 2001

Return

# FOR ASSY.

UNITS

1 1 1 1 2 6 2 2 1 1 2 2 2 1 2

195

Quality Parts

9100-300 9100-300

16 1 2

15 3 26

20 22

10 14 11

17 18 19

To Manifold Valve

196

Return

July 24, 2001

Quality Parts

9100-300

9100-300 Attachments (Three stage mast lines) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

Sheave Lockwasher Screw, cap Fitting, bulkhead Nut Anchor, hose Screw, cap Sheave Shaft Washer Screw, cap Screw, cap Hose, 71/150 inch [1803/3849 mm] Hose, 83/180 inch [2108/4572 mm] Hose, 87/189 inch [2209/4800 mm] Line, hydraulic Sheave Hose, 71/150 inch [1803/3849 mm] Hose, 83/180 inch [2108/4572 mm] Hose, 87/189 inch [2209/4800 mm] Clamp Bracket Hose Adaptor Elbow, 90º Hose Cap, fitting Elbow, 90º bulkhead Nut

305535-000 50000-11 50003-01 49632-00 49624-00 306898-000 301652-025 305148-000 304610-000 14935-01 301652-016 301652-016 307107-012 307107-013 307107-014 305568-000 305148-000 307107-009 307107-010 307107-011 15677-02 306259-000 311381-034 49656-08 49623-00 311381-033 49635-00 49634-00 49624-00

July 24, 2001

Return

# FOR ASSY.

UNITS

1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 2 4

197

Quality Parts

9370-001 9370-001

4 8

1 1

3 9

5 7 6

6 7

Two Stage Mast

1 4

Three Stage Mast

5 6

198

Return

May 02, 2000

Quality Parts

9370-001

9370-001 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12

Fitting, female receptacle wire Clamp Screw, slotted Cable, 14 feet [4267 mm] Light, Amber flashing Lens, Amber Light, Red flashing Lens, Red Light, Amber strobe Lens, Amber Light, Red strobe Lens, Red Light, Blue flashing Lens, Blue Flashing, bulb Tube, flash (strobe light) Screw, slotted Fitting, Socket wire Bracket Screw, flat head Clamp Screw, slotted Bracket

2 2 2 As Req’d. 1 Amber 1 Amber 1 Red 1 Red 1 Amber 1 Amber 1 Red 1 Red 1 Blue 1 Blue 1 Bulb 1 Tube 2 2 1 2 1 1 1

49771-00 15677-07 11176-11 52-07907-00 305979-000 306366-000 305979-001 306368-000 305979-002 306366-000 305979-003 306368-000 305979-004 306367-000 306369-000 303305-000 11176-11 306186-000 307069-000 301952-016 15677-07 11176-11 307151-000

May 02, 2000

Return

UNITS

199

Quality Parts

9390-000 9390-000

200

Return

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

UNITS

3 1

201

Quality Parts

9500-000 9500-000

3 2

202

Return

July 24, 2001

Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 24, 2001

Return

# FOR ASSY.

NAME Backrest, 44 inch [1118 mm] load Backrest, 36 inch [915 mm] load Backrest, 48 inch [1219 mm] load Screw, cap Washer, flat

UNITS

1 1 1 4 4

203

Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

204

Return

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

UNITS

1 1 4 2 2 2

205

Quality Parts

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Quality Parts

10000 Tools 10000 Tools

Return

Quality Parts

10010-000 10010-000

1 2

208

Return

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

UNITS

1 1

209

Quality Parts

10020-000 10020-000

1 3

210

Return

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1

211

Quality Parts

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Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

Alphabetical Index

CSX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter, flush and hard to reach Adapter, straight Adaptor Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, hose Anchor, spring Anchor, spring Armature Armature Armature & fan assembly Axle, caster Backrest Backrest Backrest Baffle Ball Ball Ball Ball Ball Band, cover Band, cover Band, head Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, clamp Bar, clamp Bar, down stop Bar, sheave head Bar, sheave head Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing

August 08, 2001

Return

Part# 306061-000 306061-000 49656-08 49656-08 202154 49656-08 49656-08 21055-00 22257-00 304359-000 304359-000 305136-000 306898-000 301860-000 301860-000 306642-000 307632-000 306017-000 301297-000 305138-000 305138-001 305138-002 301764-000 13857-01 300947-008 300947-008 306120-000 306120-000 200027 305983-000 300435-000 305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 306504-000 21112-01 21112-01 305946-000 21110-00 21110-00 304315-001 27796-02 304316-001 305282-001 301445-001 11205-26 11205-27 11205-30 11523-04 11523-10 21089-01 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 25189-02 25189-02 25189-02 28142-00 28142-00 29630-00 300420-000 300420-000 304735-000 304853-000 304853-000 304860-000

FIG.# Item#

Description

Part#

6100-000 6100-001 9100-002 9100-100 10020-000 6120-100 9100-300 7170-000 7170-100 7110-100 7110-300 7420-100 9100-300 3300-000 3300-100 1760-100 1760-001 1750-000 3560-000 9500-000 9500-000 9500-000 4110-001 6620-200 6100-000 6100-001 6160-000 6160-100 1750-000 1750-000 1760-100 5430-000 5430-000 5430-000 5430-000 5430-100 5430-100 5430-100 7110-000 7110-001 7110-100 7110-000 7110-001 3540-000 3560-000 3540-000 5230-000 5230-000 4180-000 2550-000 4180-000 7170-000 7170-100 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 0390-000 0390-100 0390-200 6620-200 6620-300 6610-300 1760-100 1760-100 6660-000 6610-000 6610-001 6610-200

Bearing Bearing Bearing Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, flanged Bearing, handle Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, thrust Block Body, cylinder Bolt Bolt Bolt, lower hook Bolt, stop Boot Boot Box Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, mounting Bracket, switch Bracket, switch Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather kit Brush Brush assembly Brush set Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable

305093-000 307630-000 307630-000 49910-04 11030-21 49910-01 200309 200310 11695-12 301949-000 301949-000 11205-29 49994-03 49994-03 304349-000 301781-000 308288-000 306003-000 306670-000 308279-000 308280-000 305862-000 305862-000 305971-000 304633-000 304633-000 304634-000 304634-000 305522-000 306259-000 306259-000 307069-000 307151-000 308276-000 302061-000 302224-000 308018-000 301724-000 306064-000 23008-00 307601-001 301889-000 307601-000 305010-000 306644-000 307634-000 200188 302290-000 302069-000 11020-15 11020-41 11020-46 11020-47 11695-05 11695-05 301777-000 307444-000 308290-000 11695-06 11695-06 11695-12 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305974-004 305974-004 305975-000 305975-000 305975-001

14 14 4 11 1 12 20 8 10 3 1 5 6 6 6 11 5 12 5 1 1 1 3 14 24 24 2 2 1 14 10 10 8 9 9 9 8 10 18 13 9 10 12 9 1 12 2 1 10 12 12 4 6 3 3 2 1 1 2 6 6 3 3 3 3 4 12K 14 7 14 19 6 6 14

FIG.# Item# 6610-100 1760-001 1760-001 3550-000 2550-000 3560-000 1750-000 1750-000 4110-001 3300-000 3300-100 3560-000 7110-300 7170-200 3560-000 4111-000 7210-001 6100-000 6100-001 7210-001 7210-001 0640-000 0640-100 0340-100 0640-000 0640-100 0640-000 0640-100 7110-300 9100-100 9100-300 9370-001 9370-001 7210-001 4180-000 9660-000 7110-001 4111-000 5510-000 3360-000 5911-000 5910-000 5911-000 6110-000 1760-100 1760-001 1750-000 4110-001 0340-000 6660-000 3540-000 5161-000 7105-000 3300-000 3300-100 4111-000 0641-000 7210-001 0640-000 0640-100 4110-001 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000

13 3 11 1 10 12 11 4 20 8 8 14 23 5 2 10 15 16 16 6 7 4 4 1 17 19 6 6 18 8 18 8 12 2 6 2 23 2 13 * 1 1 1 6 4 7 7 2 2 13 6 5 3 9 9 12 5 20 2 2 14 14 14 16 16 15 15 13 13 8 8 3 3 11

215

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Cable Cable Cable Cable Cable Cable Cable, handset Cable, NEGATIVE Cable, POSITIVE Cam Cam Cap, end Cap, end Cap, fitting Cap, fitting Cap, hub Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, relief Cap, right Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Channel Channel Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clip Coil Coil Coil Coil Coil Coil, field package Column, inner Column, inner Column, inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner

305975-001 305976-000 305976-000 305976-001 305976-001 52-07907-00 306416-000 305976-001 305976-000 109631 300199-000 306135-000 306135-000 49635-00 49635-00 27809-00 308292-000 201489 201489 306140-000 306140-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 52-07962-00 14835-08 14835-10 14835-70 24519-01 49825-01 14859-06 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-11 15677-11 15677-11 15677-11 15677-11 15677-15 21112-00 21112-00 305009-000 305009-000 306012-000 306012-000 306062-000 306062-000 49709-10 302080-000 300202-000 304794-000 304794-000 304797-000 304797-000 305122-000 306018-000 305301-000 305301-001 305301-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305430-000 305430-001

5430-100 5430-000 5430-100 5430-000 5430-100 9370-001 10010-000 5190-000 5190-000 0641-000 3360-000 6160-000 6160-100 9100-100 9100-300 3560-000 7210-001 6100-000 6100-001 6160-000 6160-100 7210-001 2550-000 3560-000 7110-300 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7170-000 7110-300 7110-300 7110-300 7110-200 6125-400 6125-400 9100-100 9100-300 9370-001 9370-001 4110-001 5390-001 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 7110-000 7110-001 0300-000 6110-000 6100-000 6100-001 6100-000 6100-001 4180-000 4111-000 3360-000 6220-000 6220-001 6220-000 6220-001 6170-000 1750-000 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7110-200

Column, Inner Column, Inner Column, Inner Column, Inner Column, Intermediate Column, Intermediate Column, Intermediate Column, outer Column, outer Column, outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Compensator cylinder assembly Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Console Contactor, 300 Amp line ìEî Contactor, line Contactor, line ìEEî Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Control, thumb Controller, 200 AMP system Controller, 300 AMP system Counterweight Counterweight Counterweight Counterweight Counterweight Counterweight Counterweight Coupler Coupler Cover Cover Cover Cover, gear case Cushion Cushion Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Decal, 300 AMP Decal, Auxiliary

305430-002 305473-000 305473-001 305473-002 305297-000 305297-001 305297-002 305211-000 305211-001 305211-002 305396-000 305396-000 305396-001 305396-001 305396-002 305396-002 305423-000 305423-001 305423-002 305469-000 305469-001 305469-002 305755-000 306215-001 49854-08 49854-01 49854-04 49854-03 301844-000 304297-000 23452-01 304297-001 305937-000 305938-000 301718-000 305878-000 305878-001 303781-000 303782-000 304553-000 304647-000 305106-000 305106-001 306350-001 202324 202324 301723-000 306001-000 306001-000 301581-000 305632-000 305633-000 308294-000 308294-001 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 305411-000 305411-001 305411-002 305437-000 305437-001 305437-002 305441-000 305441-001 305441-002 308014-000 308014-001 308014-002 29410-00 306418-000

7110-200 7110-100 7110-100 7110-100 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 6120-100 5390-001 5190-000 5190-000 5190-000 5190-000 0340-000 5192-100 5192-000 5192-200 6160-000 6160-100 0641-000 5460-000 5460-100 0370-000 0370-000 0370-000 0370-000 0370-000 0370-000 0370-000 6100-000 6100-001 4111-000 6100-000 6100-001 2550-000 0300-000 0300-000 7210-001 7210-001 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-001 6610-001 6610-001 0340-100 0850-001

216

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11 2 2 1 1 4 2 3 4 2 1 18 14 13 23 10 22 20 20 6 21 14 1 * 10 10 10 4 4 4 9 9 9 11 2 2 2 6 3 1 9 17 2 10 17 3 6 6 7 7 17 17 5 5 13 4 13 13 11 11 5 4 4 3 5 1 1 4 9 9 9 9 9 9 9 9 9 9 5 5

5 6 6 6 17 17 17 20 20 20 1 1 1 1 1 1 11 11 11 19 19 19 19 10 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 5 4 4 10 2 2 5 6 6 7 11 10 26 26 ** * ** * ** * * * * * * * * * * * * * * * * * * * 7 3

August 08, 2001

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Decal, CSX Decal, Left BT LOGO Decal, NO RIDING Decal, NO STEP Decal, Raise/Lower Decal, Right BT LOGO Decal, Tilt Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, WARNING Detent, spool Detent, spool Detent, spool Device, pallet centering Diode Display, BDI/Hourmeter lift interrupt Door Door, battery Door, battery Door, battery Door, battery Drive motor assembly Drum, brake Drum, brake E clip Elbow, 45× Elbow, 90× Elbow, 90½ Elbow, 90½ Elbow, 90½ bulkhead Endhead Endhead Endhead, commutator Endhead, commutator Endhead, drive Endhead, drive Eye, rod Fan Fan Filter Filter Filter Filter assembly Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× bulkhead Fitting, 90× grease Fitting, 90½ bulkhead Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease

305024-000 151848 304597-000 305507-000 306418-000 151847 306418-001 306419-004 306419-002 306420-004 305955-000 307500-000 309733-000 306143-000 306143-000 306467-000 306396-000 49607-00 306051-001 306239-000 304783-000 304784-000 304784-001 306595-000 305879-000 23019-00 23019-00 13281-02 49654-01 49653-08 49623-00 49623-00 49634-00 306009-000 306009-000 306645-000 307639-000 306641-000 307629-000 304727-000 200307 301280-001 305124-000 306060-000 306060-000 305123-000 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49634-02 11160-14 49634-00 304638-003 304638-003 49655-01 49655-01 49656-01 49656-01 49656-01 49656-11 49656-11 49656-12 49656-12 49656-12 49656-12 49656-12 49656-12 49632-00 49632-00 49587-01 49771-00 11160-09 11160-09 11160-11 11160-11 11160-11

0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 6160-000 6160-100 6160-100 9390-000 5390-001 5230-000 0340-000 0390-200 0390-000 0390-000 0390-100 1760-001 3300-000 3300-100 4110-001 6120-100 9100-002 9100-100 9100-300 9100-300 6100-000 6100-001 1760-100 1760-001 1760-100 1760-001 6660-000 1750-000 1760-100 6170-000 6100-000 6100-001 6170-000 6120-000 6120-000 6120-000 6120-100 6120-100 6120-100 6120-100 6125-500 4180-000 9100-100 6125-100 6125-101 6120-000 6120-100 6120-000 6120-100 6125-500 6125-100 6125-101 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 9100-100 9100-300 6110-000 9370-001 7170-000 7170-100 3560-000 4110-001 7110-300

Fitting, grease Fitting, male tab wire Fitting, male tab wire Fitting, reducer Fitting, reducer Fitting, Socket wire Fitting, tee Fitting, tee Fitting, Tee Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Frame, battery roller Frame, battery roller Frame, battery roller Frame, lift Frame, lift Frame, lift Frame, lift Fuse, 300 AMP Fuse, 300 AMP Gasket Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet Grommet Guard Guide, piston rod Guide, piston rod Handle Handle Harness Harness assembly Harness, handle stem Harness, head Harness, heater Harness, main Harness, Tilt & Sideshifter Harness, wire Head, commutator end Head, drive end Head, sheave Head, sheave Head, sheave Heater Hook tool Hook tool Hook tool Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

11160-11 49771-02 49771-09 49649-02 49649-02 306186-000 49616-01 49616-01 49616-01 306369-000 21372-00 21372-01 21372-02 21372-03 25008-01 25008-02 25008-03 25008-04 305042-000 305042-001 305042-002 304448-000 305415-000 305445-000 305477-000 25094-04 25094-04 306127-000 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 11813-14 11813-15 301721-000 22206-00 22206-00 304655-000 305716-000 307566-000 306191-010 307193-000 302023-000 302231-000 307589-000 306192-001 306052-000 200200 306019-000 24514-00 304118-000 304549-000 49506-03 306596-000 306597-000 306598-000 308284-000 23309-01 30354-09 30354-10 30354-11 306059-000 306059-000 306672-001 306672-002 306672-003 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 311381-000 311381-022

7170-200 5310-000 9660-000 6125-400 6125-400 9370-001 6120-000 6120-100 6125-300 9370-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 0390-200 0390-000 0390-100 7420-300 7420-000 7420-200 7420-100 5430-000 5430-100 6160-000 6160-100 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0340-100 0340-100 4111-000 6610-000 6610-001 0640-100 6110-000 5390-001 5590-000 5390-001 5390-001 9660-000 5390-001 5590-000 5230-000 1750-000 1750-000 7170-100 7170-200 7170-000 9660-000 0370-000 0370-000 0370-000 7210-001 5161-000 6125-400 6125-400 6125-400 6100-000 6100-001 6120-100 6120-100 6120-100 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 9100-002 9100-002

August 08, 2001

Return

11 7 2 10 9 6 3 3 3 3 1 4 5 19 15 16 2 8 3 7 4 4 1 4 * 2 2 5 17 9 10 21 24 25 25 9 13 15 2 14 13 12 8 10 10 7 7 8 11 7 8 11 14 3 3 6 1 1 6 6 2 2 20 3 3 8 8 9 9 5 20 3 4 9 1 3 3 6 25 27

1 * 3 10 14 7 9 9 4 * * * * * * * * * 1 5 1 2 3 3 2 4 4 9 6 2 16 11 4 18 13 6 5 8 11 11 10 8 6 3 5 1 5 7 1 4 2 10 1 7 6 4 * * * 11 4 4 4 4 12 12 13 13 13 16 16 16 13 13 13 1 1 1 6 11

217

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose, mast raise/lower Hose, spool valve to tank Hourmeter Housing, switch Hub Jumper Key Key Key Keys, set of 2 Kit, ìEEî cover band Kit, ìEEî cover band Kit, compensator seal Kit, field coil Kit, field coil Kit, forward and rearward switch Kit, handset Kit, knob Kit, lead assembly Kit, lead assembly Kit, pin Kit, seal Kit, seal Kit, seal Kit, Seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob Knob, auxiliary Knob, auxiliary Knob, auxiliary Knob, auxiliary Knob, lift/lower Latch

311381-032 311381-033 311381-033 311381-034 311381-034 49516-34 49516-46 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-21 49517-21 49517-21 49517-25 49517-25 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32 49517-32 49517-32 49516-49 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49641-54 49641-55 49641-56 49517-17 49517-17 302201-000 301717-000 304747-000 20163-102 11844-02 11844-02 11844-02 302092-000 305981-000 305982-000 305755-010 306643-000 307633-000 308518-000 306415-000 311115-000 302363-000 307637-000 308439-000 24536-00 300995-000 304726-010 305119-000 305121-000 308298-000 311416-000 311418-000 311418-000 311418-000 311419-000 305858-000 305858-001 306341-002 306341-004 306342-004 305858-000 301802-000

9100-002 9100-100 9100-300 9100-100 9100-300 6125-400 6125-400 6125-200 6125-201 6125-300 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-500 6125-500 6125-300 6125-300 6125-200 6125-201 6125-300 6125-400 6125-500 6125-500 6120-100 6120-100 6120-000 6120-100 6125-100 6125-101 6125-500 6125-500 6125-500 6120-000 6120-000 5290-000 4111-000 3550-000 5390-001 2550-000 3300-000 3300-100 5310-000 1760-001 1760-100 6120-100 1760-100 1760-001 5510-000 10010-000 7410-001 1760-100 1760-001 4110-001 6610-200 6610-000 6660-000 6170-000 6170-000 7210-001 6610-300 6610-100 6620-200 6620-300 6610-001 0640-000 0640-100 0640-100 0640-100 0640-100 0640-100 0340-000

Latch Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Lever Lid Lifter, battery pack Light, Amber flashing Light, Amber strobe Light, Blue flashing Light, Red flashing Light, Red strobe Line, hydraulic Link Link Linkage, brake Linkage, brake Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher and screw Lockwasher and screw Loctite spray, primer Loctite tube, #RC680 Loctite, gasket eliminator Lubricant, 2 oz. Molykote Lubricant, lift truck Magnet Manifold assembly Manifold assembly Manifold assembly Manual, CSX/WSX/WRX SERVICE Manual, CXS MASTER PARTS Motor assembly, drive Mounting Mounting Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut, clip Nut, clip Nut, flanged Nut, flanged Nut, flanged Nut, flanged Nut, jam

304574-000 306366-000 306366-000 306367-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-002 305979-004 305979-001 305979-003 305568-000 14813-00 14813-00 301754-000 301754-000 11009-05 11072-14 300647-061 300647-061 300947-009 300947-009 50000-11 50001-11 306142-000 306142-000 301583-000 301582-000 301584-000 200025 49670-00 13928-00 306611-000 308217-000 308217-001 304959-000 308531-000 305880-000 306000-000 306000-000 11261-11 11261-12 11261-12 301654-012 301690-008 301960-004 301960-006 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-016 301960-020 301960-020 301960-020 301960-020 304358-020 304358-020 310959-008 49624-00 49624-00 49624-00 49624-02 14851-04 14851-04 164046 301654-012 301654-012 301654-012 303716-020

0340-000 9370-001 9370-001 9370-001 9370-001 9370-001 3360-000 0340-100 10020-000 9370-001 9370-001 9370-001 9370-001 9370-001 9100-300 0640-000 0640-100 3300-000 3300-100 7110-001 5510-000 6100-000 6100-001 6100-000 6100-001 9100-300 7110-300 6160-000 6160-100 10020-000 10020-000 10020-000 10020-000 10020-000 6110-000 6220-000 6220-001 6220-001 0850-001 0850-001 1760-100 6100-000 6100-001 5510-000 7170-000 7170-100 5181-000 6125-500 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 0370-000 3540-000 7110-000 7110-001 7110-100 7110-100 7110-300 9100-002 9100-100 9100-300 9100-300 6125-500 4110-001 5390-001 2550-000 2550-000 3300-000 3300-100 7110-100

218

Return

5 12 22 7 19 12 11 4 4 8 13 13 10 10 11 11 21 21 4 4 3 3 11 12 7 3 4 4 8 13 13 4 3 4 10 10 4 4 2 2 2 4 3 1 15 4 9 3 1 1 * * K K 2 6 4 1 K 3 10 K K K K * * K K K K K K 5 8 8 8 8 5 8

3 5 5 5 5 5 3 2 2 5 5 5 5 5 14 16 18 15 15 10 17 27 27 7 7 2 25 3 23 * * * 6 5 7 * * * * * 1 4 4 18 7 11 4 16 3 3 3 5 7 7 1 8 5 5 5 5 15 9 13 17 22 18 17 15 3 4 5 25 8 16 2 15 5 19 19 16

August 08, 2001

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Nut, jam Nut, jam Nut, jam Nut, jam Nut, lock Nut, slotted Nut, twin O ring O ring O ring O ring O Ring O Ring O ring O ring Orifice Orifice Orifice, 0.046 in. [1.17 mm] Orifice, 0.046 inch [1.17 mm] Orifice, 0.052 in. [1.31 mm] Orifice, 0.052 inch [1.31 mm] Pad, lower Pad, upper Paint, BT BLACK Paint, BT RED Paint, SAFETY ORANGE Paint, SAFETY YELLOW Panel Panel Panel Panel, kick Panel, tilt Pin Pin Pin Pin Pin Pin Pin Pin with cotter pins Pin with cotter pins Pin with cotter pins Pin, anchor Pin, base Pin, brake pivot Pin, brake pivot Pin, chain Pin, chain Pin, chain Pin, chain Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, rod end Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Piston Piston Piston Piston Piston Piston Piston

303716-020 304731-022 306139-000 306139-000 14908-29 304348-000 14986-03 202315 202315 11015-39 12391-10 305125-000 305126-000 306123-000 306123-000 306374-001 306374-001 25969-02 25969-02 25969-04 25969-04 308285-000 308278-000 52-00220-00 52-00279-00 52-00247-00 52-00237-00 306345-000 306345-000 307915-000 306858-000 305268-000 201450 201450 300758-002 301762-000 301778-000 30556-00 305693-000 49267-00 49267-00 49267-00 300758-000 304707-000 301885-000 305564-000 30554-00 30554-00 49818-00 49818-00 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 300758-001 11890-09 306007-000 306007-000 302572-000 304788-000 11073-15 11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 301964-032 301965-026 301779-000 28137-00 29634-00 304112-000 304112-000 304736-000 304920-00 308289-000

7110-300 6660-000 6160-000 6160-100 6660-000 3560-000 5310-000 6100-000 6100-001 6610-300 6610-300 6170-000 6170-000 6160-000 6160-100 6125-000 6125-001 6120-100 9100-002 6120-100 9100-002 7210-001 7210-001 0850-001 0850-001 0850-001 0850-001 5460-000 5460-100 0340-000 0340-000 0340-000 6100-000 6100-001 7110-001 4110-001 4111-000 6620-200 7420-100 7110-000 7110-001 7170-000 7110-300 6660-000 4110-001 4110-001 7110-100 7110-300 7110-200 7170-100 7420-100 7110-001 7110-100 7110-300 7110-100 7110-300 7110-100 2550-000 6100-000 6100-001 4110-001 6660-000 7105-000 7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 6660-000 0641-000 4111-000 0641-000 6620-200 6610-300 6610-100 6620-300 6660-000 6610-200 7210-001

Piston Pivet, handle Pivot Pivot Plate Plate Plate assembly, brush Plate assembly, brush box Plate, brush Plate, latch Plate, lower hook Plug Plug Plug Plug assembly Plug assembly Plug, drain/fill pipe Plug, hole Plug, hole Plug, large Plug, small Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly Race Race, inner Receptacle, socket Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Reservoir Restrictor, flow Retainer Retainer Retainer Retainer Retainer Retainer, ball Retainer, ball Retainer, spring Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, stop Ring, stop Ring, wear Rod Rod Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder

308289-001 301753-000 301748-000 304712-000 300200-000 301882-000 200189 307636-000 301280-005 302060-000 308286-000 306141-000 306141-000 49274-10 306133-000 306133-000 301653-020 14915-01 305919-000 305128-000 305127-000 29830-00 304106-000 304106-000 302153-000 306134-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000 49993-07 49993-07 306216-001 21037-04 21037-05 21037-05 21037-05 21037-05 21037-05 21037-06 303872-000 308297-000 11025-02 301945-006 301945-006 304749-000 30555-00 306128-000 306128-000 301788-000 101216 305990-000 23007-00 308291-000 11826-18 11826-18 11827-20 11827-20 11898-02 11898-06 11898-09 23075-02 23075-03 27892-00 300427-000 304983-000 307631-000 23075-02 23075-02 14890-14 308293-000 308293-001 305090-000 305090-001 305090-002 305413-000 305413-000

7210-001 4110-001 3540-000 7105-000 3360-000 0340-000 1750-000 1760-001 1760-100 0340-000 7210-001 6160-000 6160-100 6610-300 6160-000 6160-100 2550-000 5230-000 0640-000 6170-000 6170-000 6610-300 6610-100 6620-300 0300-000 6160-000 6160-100 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000 7170-200 7110-300 5390-001 6125-500 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 6110-000 7210-001 6610-200 3300-000 3300-100 3550-000 6620-200 6160-000 6160-100 3540-000 0641-000 0841-000 2550-000 7210-001 6610-000 6610-001 6610-100 6620-300 7170-100 7105-000 6660-000 6610-100 6610-200 6610-300 1760-100 7170-200 1760-001 6610-000 6610-001 6610-200 7210-001 7210-001 6610-100 6610-100 6610-100 6610-000 6610-001

August 08, 2001

Return

16 15 17 20 7 8 4 19 19 13 8 9 10 5 3 3 3 16 8 15 10 12 4 8 8 8 8 3 3 5 5 15 5 5 16 6 14 12 4 13 18 9 13 2 26 26 7 4 10 8 3 17 11 14 5 3 12 2 26 26 10 5 6 10 4 1 1 4 9 4 1 6 8 15 10 8 8 9 2 17

17 12 4 2 2 12 5 9 6 10 13 4 22 7 15 12 8 5 8 2 5 5 5 5 3 16 13 1 * * 17 17 * 4 24 11 19 9 9 10 10 6 19 5 29 5 14 14 5 11 10 7 11 3 1 13 21 12 12 4 4 2 1 1 9 11 11 13 2 4 10 10 1 25 25 10 10 10 9 9

219

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Rod, push Roller, battery Roller, battery Roller, battery Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap

305413-001 305413-001 305413-002 305413-002 305444-000 305444-001 305444-002 22434-14 22434-15 22434-16 304101-007 304101-008 304101-009 304111-000 304111-001 304111-002 304737-000 301798-000 305985-000 25204-09 25204-10 25204-13 11885-03 301652-025 301825-010 301825-010 301825-010 301825-010 301826-016 301827-020 301922-020 301950-016 308275-000 308296-000 49548-00 49548-00 49548-00 49548-00 49548-00 306126-000 306126-000 302772-040 20055 20055 20616 22144 28336 29971 11017-04 11139-04 11139-05 11143-03 11854-04 11854-04 300947-007 300947-007 300947-012 300947-012 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-090 301825-010 301951-010 301951-010 301951-010 301951-010

6610-000 6610-001 6610-000 6610-001 6610-200 6610-200 6610-200 6620-200 6620-200 6620-200 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6660-000 3300-100 3300-000 0390-200 0390-000 0390-100 5510-000 9100-100 0841-000 5330-000 5510-000 9660-000 0340-000 0340-000 4110-001 5510-000 7210-001 7210-001 6610-100 6610-200 6610-300 6620-200 6620-300 6160-000 6160-100 7110-300 0640-000 0640-100 3540-000 9100-002 0300-000 0370-000 3560-000 7110-200 7110-200 7170-100 7110-000 7110-001 6100-000 6100-001 6100-000 6100-001 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 7110-300 9100-300 9100-300 0340-000 0640-000 0640-100 3540-000 9100-300 0640-000 0640-100 6110-000 0340-100 0340-100 5192-000 5192-100 5192-200

Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, Cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head locking Screw, flat head socket Screw, flat head socket Screw, flat socket head Screw, flat socket head Screw, locking Screw, locking Screw, locking Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket lock Screw, socket lock Seal Seal Seal Seal, felt Seal, large felt

301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-040 301955-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-060 301958-110 305065-110 50003-01 50003-01 50005-07 301921-012 301922-014 301922-014 301922-020 301922-100 301952-016 305999-000 305999-000 301922-020 301922-025 301922-025 301922-016 301922-025 301652-030 301957-030 301957-030 308281-000 201512 201512 11880-09 301740-001 301740-001 301961-010 11176-11 11176-11 11176-11 301954-035 301955-016 11047-09 27205 11852-17 11852-17 301652-016 301652-016 301954-025 301954-025 301954-025 301954-060 301954-060 301955-016 303009-000 303009-000 303009-025 305141-035 305141-035 306006-000 306006-000 301954-025 305141-050 11039-31 306640-000 307628-000 27810-00 301946-000

5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 3300-000 3300-100 5430-000 5430-100 5190-000 3540-000 7110-100 9500-000 0370-000 9390-000 7110-300 7110-000 7110-001 7110-100 3540-000 0370-000 7110-300 9100-300 5181-000 4111-000 0640-000 0640-100 5390-001 4111-000 9370-001 6100-000 6100-001 4111-000 4110-001 4110-001 0340-000 0300-000 0340-000 7110-000 7110-001 7210-001 6100-000 6100-001 5310-000 4110-001 7170-200 4111-000 9370-001 9370-001 9370-001 4111-000 0340-000 7170-000 5161-000 7110-000 7110-001 4110-001 4180-000 3300-000 3300-100 4110-001 3300-000 3300-100 4180-000 3300-000 3300-100 2550-000 0300-000 0370-000 6100-000 6100-001 3550-000 7105-000 2550-000 1760-100 1760-001 3560-000 4180-000

220

Return

9 9 9 9 10 10 10 7 7 7 12 12 12 9 9 9 16 16 16 2 2 2 16 5 2 3 12 6 14 13 15 15 1 28 2 7 1 9 2 8 5 8 15 17 5 1 7 11 16 8 7 7 8 8 8 8 15 15 7 7 8 8 18 18 19 11 12 11 10 12 2 7 9 11 3 3 4 * * *

6 7 6 7 2 2 2 7 7 5 5 2 8 10 2 6 1 31 15 20 13 14 2 26 3 1 1 18 20 4 16 9 3 3 9 22K 8K 4 4 9 14 19 8 22 22 2 13 9 7 3 6 11 11 6 1 3 4 4 11 4 17 17 4 5 5 7 10 10 6 6 3 28 28 6 5 14 16 1 3 11

August 08, 2001

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Seal, oil Seal, oil Seal, small felt Seat, valve Seat, valve Shaft Shaft Shaft Shaft Shaft Shaft Shaft, cam Shaft, roller Shaft, roller Shaft, roller Shaft, sheave Sheave Sheave Sheave Sheave Sheave Sheave, chain Sheave, chain Sheave, chain Sheave, hose Shim Shim, 0.05 in. [1.27mm] Shim, 0.05 inch (1.27 mm) Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch (2.03 mm) Shim, 0.08 inch [2.03 mm] Shim, 0.08 inch [2.03 mm] Shim, 0.08 inch [2.03 mm] Shoe Sideshifter Assembly Sideshifter Assembly Sleeve Sleeve Socket, Relief Valve Solenoid Control Valve Assembly Solenoid, pump Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spacer Spool, ìTî Spool, ìTî Spray, BT BLACK Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, brush Spring, load check Spring, load check

202393 202393 301946-001 306125-000 306125-000 21057-00 29637-00 304117-000 304610-000 304648-000 304648-000 301780-000 25203-09 25203-11 25203-12 24497-00 21056-00 305148-000 305148-000 305148-000 305535-000 22211-00 29624-00 29624-00 301837-000 304357-000 11857-03 11857-05 11857-03 11857-03 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 300203-000 307969-000 307969-001 52-05103-00 52-05103-00 300161-000 305021-000 22226-01 21111-01 21111-01 21111-02 21111-02 29917-03 304855-000 306131-000 306131-000 306137-000 306137-000 52-00224-00 52-00257-00 52-00276-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 300418-000 301765-000 301920-000 301920-000 304921-000 305786-000 306005-000 306005-000 30612-01 306129-000 306129-000 306132-000 306132-000 200190 307635-000 306130-000 306130-000

6100-000 6100-001 4180-000 6160-000 6160-100 7170-000 7110-300 7170-200 9100-300 0640-000 0640-100 0641-000 0390-200 0390-000 0390-100 7170-100 7170-000 9100-100 9100-300 9100-300 9100-300 7170-100 7110-300 7170-200 7110-300 7170-200 7110-200 7110-100 7420-000 7420-200 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 3360-000 7210-001 7210-001 5430-000 5430-100 10020-000 6170-000 5610-000 7110-000 7110-001 7110-000 7110-001 7110-300 4110-001 6160-000 6160-100 6160-000 6160-100 0850-001 0850-001 0850-001 0850-001 6610-100 6610-300 6620-300 3360-000 1760-100 4110-001 3300-000 3300-100 6610-200 3540-000 6100-000 6100-001 6620-200 6160-000 6160-100 6160-000 6160-100 1750-000 1760-001 6160-000 6160-100

Spring, return Spring, return Spring, return Stem, handle Strap, static Support Support Switch Switch Switch, brake interlock Switch, brake interlock Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Tee Tee Tee Tee Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tie, wire Tilt Cylinder Assembly Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube, flash (strobe light) Tube, lift/lower Valve, 3 way 2 position Valve, 4 way spool Valve, BI-Directional Valve, BI-Directional Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limiting Valve, flow limiting

46490 301917-000 301917-000 301766-000 306241-000 304659-000 308277-000 305861-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49615-02 49616-01 49616-01 49616-01 49616-02 49652-01 200150 49831-00 200159 25332-01 25332-01 304726-000 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304650-000 304653-000 304654-000 304730-000 306002-000 306002-000 306837-000 304108-000 304108-001 304108-002 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 305089-000 305089-001 305089-002 305412-000 305412-001 305412-002 305438-000 305438-001 305438-002 305442-000 305442-001 305442-002 308015-000 308015-001 308015-002 303305-000 304654-000 305120-000 308328-000 304795-000 304795-000 305117-000 26907-00 26907-01 26907-02 21037-03 21037-03 26907-01

0641-000 5161-000 5510-000 4110-001 5181-000 0300-000 7210-001 0640-100 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6125-400 6125-200 6125-201 6125-500 6125-400 6125-500 1750-000 9660-000 1750-000 5430-000 5430-100 6660-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-100 0640-100 6660-000 6100-000 6100-001 6125-400 6620-300 6620-300 6620-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-100 6610-100 6610-100 6610-000 6610-000 6610-000 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-001 6610-001 6610-001 9370-001 0640-000 6170-000 6220-001 6220-000 6220-001 6170-000 6125-500 6125-500 6125-500 6125-100 6125-101 6125-300

August 08, 2001

Return

18 18 13 7 4 2 28 8 9 7 7 6 5 6 5 4 5 2 8 15 1 5 22 6 30 3 1 1 2 2 5 1 1 1 5 1 1 6 * * 12 12 4 * 1 7 7 6 6 29 18 13 10 22 18 8 8 8 8 6 6 6 5 5 19 18 18 3 10 23 23 13 11 8 14 11 6 8 12 9

4 2 1 21 3 9 3 9 14 3 3 5 1 1 2 3 1 9 6 6 14 16 15 8 1 3 17 17 3 2 2 2 2 2 3 * 3 3 21 6 9 9 5 3 3 3 4 3 4 3 4 3 3 3 3 13 13 13 8 8 8 9 9 9 13 13 13 * 19 6 4 2 2 1 5 1 9 2 2 2

221

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, N.C. Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, spacer Washer, spacer Washer, stop bolt Washer, wave Washer, wave Wheel Wheel assembly, load Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Wire Yoke assembly Yoke assembly Yoke, caster

306513-001 306513-002 307050-000 307050-000 307050-000 307050-000 305118-000 20375 11857-03 11857-03 11936-07 11936-17 14935-01 301776-000 302096-008 302096-008 306136-000 306136-000 308295-000 302792-000 302792-000 11016-02 50000-15 50000-15 50000-17 50000-17 50000-17 50000-19 50000-19 50000-19 308283-000 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 29609-00 14935-01 301298-000 308282-000 300421-000 307638-000 27808-00 305149-000 302258-006 302247-000 302258-004 304748-000 302258-002 302258-000 302258-003 52-07933-00 301944-000 301944-000 302058-000

6125-400 6125-400 6125-000 6125-001 6125-200 6125-201 6170-000 3300-000 7110-000 7110-001 6610-200 3560-000 9100-300 4111-000 4110-001 4110-001 6160-000 6160-100 7210-001 5430-000 5430-100 7110-001 0370-000 9500-000 0300-000 0370-000 5181-000 7110-000 7110-001 7110-100 7210-001 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7110-300 3560-000 3560-000 7210-001 1760-100 1760-001 3560-000 3550-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 5390-001 3300-000 3300-100 3560-000

222

Return

Description

Part#

FIG.# Item#

8 7 2 2 2 2 3 20 2 2 4 7 10 17 23K 9K 21 17 27 7 7 11 7 3 8 8 2 16 21 14 10 1 8 2 10 1 9 21 15 11 9 8 12 13 2 1 3 1 3 1 1 1 12 4 4 4

August 08, 2001

Numerical Index

CSX ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part# 20055 20055 20375 20616 22144 27205 28336 29971 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-15 11020-41 11020-46 11020-47 11025-02 11030-21 11039-31 11047-09 11072-14 11073-15 11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 11133-04 11133-05 11133-05 11133-05 11139-04 11139-05 11143-03 11157-03 11157-03 11160-09 11160-09 11160-11 11160-11 11160-11

Description Screw, cap Screw, cap Washer Screw, cap Screw, cap Screw, socket head Screw, cap Screw, cap Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter, flush and hard to reach O ring O ring Coupler Coupler Seal, oil Seal, oil Lockwasher O ring Washer, flat Screw, cap Bushing Bushing Bushing Bushing Retainer Bearing, ball Seal Screw, socket flat head Lockwasher Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, cotter Screw, cap Screw, cap Screw, cap Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease

August 08, 2001

Return

FIG.# Item# 0640-000 0640-100 3300-000 3540-000 9100-002 5161-000 0300-000 0370-000 0641-000 0641-000 0641-000 5330-000 0850-001 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-300 7110-001 3560-000 6660-000 3540-000 5161-000 7105-000 6610-200 2550-000 2550-000 7170-000 5510-000 7105-000 7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 6660-000 7420-100 7110-001 7110-100 7110-300 7110-200 7110-200 7170-100 7110-100 7110-300 7170-000 7170-100 3560-000 4110-001 7110-300

15 17 20 5 1 3 7 11 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 5 5 20 20 22 22 1 19 19 2 2 18 18 10 13 11 16 13 6 5 3 5 10 14 1 17 6 10 4 1 1 4 9 4 3 17 11 14 8 7 7 5 3 3 3 6 25 27

Part#

Description

11160-11 11160-14 11176-11 11176-11 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11261-12 11523-04 11523-10 11695-05 11695-05 11695-06 11695-06 11695-12 11695-12 11813-14 11813-15 11826-18 11826-18 11827-20 11827-20 11844-02 11844-02 11844-02 11852-17 11852-17 11854-04 11854-04 11857-03 11857-03 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 11898-02 11898-06 11898-09 11936-07 11936-17 12391-10 13281-02 13857-01 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52

Fitting, grease Fitting, 90× grease Screw, slotted Screw, slotted Screw, slotted Bearing Bearing Bearing, roller Bearing Nut Nut Nut Bearing Bearing Bushing Bushing Bushing, flanged Bushing, flanged Bushing, flanged Bearing, flanged Grommet Grommet Ring, retainer Ring, retainer Ring, retainer Ring, retainer Key Key Key Screw, socket head Screw, socket head Screw, cap Screw, cap Washer Washer Shim, 0.05 in. [1.27mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch (1.27 mm) Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch (2.03 mm) Shim, 0.08 inch [2.03 mm] Shim, 0.08 inch [2.03 mm] Shim, 0.08 inch [2.03 mm] Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, seal Washer, seal Washer, sealing Ring, retainer Ring, retainer Ring, retainer Washer Washer O ring E clip Ball Magnet Link Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift

FIG.# Item# 7170-200 4180-000 9370-001 9370-001 9370-001 4180-000 2550-000 3560-000 4180-000 5510-000 7170-000 7170-100 7170-000 7170-100 3300-000 3300-100 0640-000 0640-100 4110-001 4110-001 0340-100 0340-100 6610-000 6610-001 6610-100 6620-300 2550-000 3300-000 3300-100 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 5310-000 5510-000 2550-000 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7170-100 7105-000 6660-000 6610-200 3560-000 6610-300 4110-001 6620-200 6110-000 0640-000 0640-100 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100

1 3 3 6 11 10 12 14 12 18 7 11 4 6 9 9 2 2 14 20 6 5 12 12 4 4 3 1 1 4 4 8 8 2 2 1 2 2 1 5 1 1 1 5 1 1 2 16 2 1 8 2 10 1 9 2 1 1 4 7 8 5 14 7 16 18 2 2 4 4 4 9 9 9

223

CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

14835-70 14835-83 14835-84 14835-85 14851-04 14851-04 14859-06 14890-14 14908-29 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-11 15677-11 15677-11 15677-11 15677-11 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-03 21037-03 21037-04 21037-05 21037-05 21037-05 21037-05 21037-05 21037-06 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21110-00 21111-01 21111-01 21111-02 21111-02 21112-00 21112-00 21112-01 21112-01 21372-00 21372-01 21372-02 21372-03 22206-00 22206-00 22211-00 22226-01 22257-00 22434-14 22434-15 22434-16 23006-00 23007-00 23008-00 23019-00 23019-00

Chain, Staging lift Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Clamp Ring, wear Nut, lock Plug, hole Washer, spacer Washer Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Switch, brake interlock Switch, brake interlock Valve, flow limiting Valve, flow limiting Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Anchor, chain Sheave Shaft Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bar, sheave head Bar, sheave head Spacer Spacer Spacer Spacer Clamp Clamp Bar, clamp Bar, clamp Fork assembly Fork assembly Fork assembly Fork assembly Guide, piston rod Guide, piston rod Sheave, chain Solenoid, pump Anchor, chain Rod, cylinder Rod, cylinder Rod, cylinder Gear, pinion Ring Brake assembly Drum, brake Drum, brake

7110-300 7110-300 7110-300 7110-300 4110-001 5390-001 6125-400 6610-200 6660-000 5230-000 3560-000 9100-300 5310-000 9100-100 9100-300 9370-001 9370-001 4110-001 5390-001 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 3530-000 3530-000 3530-000 3530-000 5390-001 5310-000 5310-000 6125-100 6125-101 6125-500 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 7170-000 7170-000 7170-000 7110-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7410-001 7410-001 7410-001 7410-001 6610-000 6610-001 7170-100 5610-000 7170-100 6620-200 6620-200 6620-200 2550-000 2550-000 3360-000 3300-000 3300-100

23075-02 23075-02 23075-02 23075-03 23309-01 23452-01 24497-00 24514-00 24519-01 24536-00 25008-01 25008-02 25008-03 25008-04 25094-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-01 25969-02 25969-02 25969-04 25969-04 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28137-00 28142-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29917-03 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009

Ring, stop Ring, stop Ring, retainer Ring, retainer Horn Contactor, line Shaft, sheave Head, sheave Channel Kit, seal Fork assembly Fork assembly Fork assembly Fork assembly Fuse, 300 AMP Fuse, 300 AMP Bearing Bearing Bearing Shaft, roller Shaft, roller Shaft, roller Roller, battery Roller, battery Roller, battery Tie, wire Tie, wire Orifice, 0.046 in. [1.17 mm] Orifice, 0.046 inch [1.17 mm] Orifice, 0.052 in. [1.31 mm] Orifice, 0.052 inch [1.31 mm] Valve, flow limit Valve, flow limiting Valve, flow limit Valve, flow limit Base, plate Wheel Cap, hub Seal, felt Ring, retainer Piston Bearing Bearing Decal, 300 AMP Washer, shim Sheave, chain Sheave, chain Bearing Piston Spring Spring Spring Shaft Plunger assembly Spacer Lifter, battery pack Tool, bearing installing Socket, Relief Valve Cam Plate Lever Clip Shoe Spring Spring Bearing Bearing Washer, wave Ring, retainer Band, head Lockwasher Lockwasher Pin, anchor Pin, cylinder anchor Pin Screw, cap Screw, cap Ball Ball Lockwasher

224

Return

2 10 10 10 16 2 1 1 7 5 15 10 4 9 17 2 10 17 3 6 6 7 7 17 17 2 2 2 2 9 3 3 2 2 19 9 9 10 10 6 19 8 5 2 3 3 2 1 1 2 6 6 3 10 12 7 7 6 6 5 5 18 13 * * * * 11 11 5 1 10 7 7 7 4 13 * 2 2

FIG.# Item# 6610-000 6610-001 6610-100 6610-200 5161-000 5192-000 7170-100 7170-100 7110-200 6610-200 7410-001 7410-001 7410-001 7410-001 5430-000 5430-100 0390-000 0390-100 0390-200 0390-200 0390-000 0390-100 0390-200 0390-000 0390-100 5430-000 5430-100 6120-100 9100-002 6120-100 9100-002 6125-500 6125-300 6125-500 6125-500 3560-000 3560-000 3560-000 3560-000 6610-300 6620-200 6620-200 6620-300 0340-100 7110-300 7110-300 7170-200 6610-300 6610-300 6610-100 6610-300 6620-300 7110-300 6610-300 7110-300 10020-000 10020-000 10020-000 3360-000 3360-000 3360-000 3360-000 3360-000 3360-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 6100-000 6100-001 7110-300 7110-100 7110-001 6100-000 6100-001 6100-000 6100-001 6100-000

10 10 9 11 4 1 4 1 6 K * * * * 4 4 3 3 3 5 6 5 2 2 2 17 17 16 8 15 10 5 2 1 9 1 13 10 3 11 15 4 12K 7 21 22 6 14 10 6 6 6 28 5 29 2 3 4 1 2 3 4 6 5 5 7 14 8 13 10 27 27 13 12 16 8 8 24 24 7

August 08, 2001

CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

300947-009 300947-012 300947-012 300995-000 301280-001 301280-005 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000 301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301654-012 301654-012 301665-000 301690-008 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301748-000 301753-000 301754-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301798-000 301802-000 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301827-020 301837-000 301844-000 301860-000

Lockwasher Screw, cap Screw, cap Kit, seal Fan Plate, brush Axle, caster Washer, spacer Battery discharge indicator/hourmeter Case, gear Cover, gear case Loctite tube, #RC680 Loctite spray, primer Loctite, gasket eliminator Gear, drive Transmission assembly Screw, socket head Screw, socket head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw Screw, cap Screw, locking Screw, cap Screw, cap Screw, cap Plug, drain/fill pipe Nut, flanged Nut, flanged Nut, flanged Nut Gear, idler Nut Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Pivot Pivet, handle Linkage, brake Linkage, brake Pin Baffle Spring Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Rod, push Latch Screw, cap Screw Screw Screw Screw Screw Screw Sheave, hose Console Anchor, spring

August 08, 2001

Return

FIG.# Item# 6100-001 6100-000 6100-001 6610-000 1760-100 1760-100 3560-000 3560-000 5230-000 2550-000 2550-000 10020-000 10020-000 10020-000 2550-000 2550-000 4110-001 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 7110-300 9100-300 9100-300 0340-000 0640-000 0640-100 3540-000 9100-100 9100-300 0340-000 0640-000 0640-100 6110-000 2550-000 2550-000 3300-000 3300-100 5181-000 2550-000 6125-500 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 4110-001 7170-200 3540-000 4110-001 3300-000 3300-100 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 3300-100 0340-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-000 0340-000 7110-300 0340-000 3300-000

7 15 15 K 12 6 5 11 1 1 7 * * * 16 * 11 4 7 7 8 8 18 18 19 11 12 11 10 12 2 5 7 9 9 11 3 8 5 19 19 4 11 16 15 7 13 18 8 5 2 13 9 4 12 15 15 6 3 19 21 17 12 14 8 6 10 11 16 8 3 2 3 12 6 14 13 30 1 6

Part#

Description

FIG.# Item#

301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301920-000 301921-012 301922-014 301922-014 301922-016 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301922-100 301944-000 301944-000 301945-006 301945-006 301946-000 301946-001 301949-000 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301954-025 301954-025 301954-025 301954-025 301954-035 301954-060 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-008 301960-016

Anchor, spring Plate Pin, brake pivot Breaker, 12 AMP Spring, return Spring, return Spring Spring Screw, flat head Screw, flat head Screw, flat head Screw, flat socket head Screw Screw, flat head locking Screw, flat head Screw, flat socket head Screw, flat head socket Screw, flat head socket Screw, flat head Yoke assembly Yoke assembly Retainer Retainer Seal, large felt Seal, small felt Bearing, handle Bearing, handle Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, cap Screw, socket head Screw, socket head Screw, socket lock Screw, socket head Screw, socket Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, Cap Screw, locking Screw, locking Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut

3300-100 0340-000 4110-001 5910-000 5161-000 5510-000 3300-000 3300-100 4111-000 0640-000 0640-100 0340-000 4110-001 4111-000 5390-001 0300-000 4110-001 4110-001 4111-000 3300-000 3300-100 3300-000 3300-100 4180-000 4180-000 3300-000 3300-100 5510-000 0340-100 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 3300-000 3300-100 5430-000 5430-100 9370-001 5190-000 3300-000 3300-100 3550-000 4110-001 4111-000 3300-000 3300-100 0340-000 4180-000 3540-000 7110-000 7110-001 7110-100 9500-000 0370-000 9390-000 7110-300 7110-000 7110-001 7110-100 3540-000 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000 4180-000 6125-000 6125-001 6125-200 6125-201 6125-400 0370-000

6 12 26 1 2 1 18 18 1 18 20 4 15 9 4 4 22K 8K 16 4 4 14 14 11 13 8 8 15 4 * * * 6 7 6 7 2 2 2 7 7 5 5 9 2 17 17 6 4 11 5 5 6 7 8 14 19 10 2 6 1 31 15 20 13 14 3 3 3 5 7 7 1 8 5 5 5 5 15 9

225

CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301960-020 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302092-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000 302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302363-000 302572-000 302772-040 302792-000 302792-000 303009-000 303009-000 303009-025 303305-000 30354-09 30354-10 30354-11 303624-000 303716-020 303716-020 303781-000 303782-000 303872-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000

Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Yoke, caster Plate, latch Bracket, harness Bumper, door Clamp, cable Keys, set of 2 Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Kit, lead assembly Pin, groove Screw, button head Washer, brass flat Washer, brass flat Screw, socket head Screw, socket head Screw, socket head Tube, flash (strobe light) Hose Hose Hose Tire, Crowned Urethane Nut, jam Nut, jam Counterweight Counterweight Reservoir Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Piston Piston Shaft Head, sheave Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Switch, toggle

3540-000 7110-000 7110-001 7110-100 4111-000 0641-000 4111-000 5310-000 5390-001 3560-000 0340-000 4180-000 0340-000 4111-000 5310-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 1760-100 4110-001 7110-300 5430-000 5430-100 3300-000 3300-100 2550-000 9370-001 6125-400 6125-400 6125-400 3530-000 7110-100 7110-300 0370-000 0370-000 6110-000 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6610-100 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6610-100 6620-300 7170-200 7170-200 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 5310-000

304297-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304553-000 304574-000 304583-000 304597-000 304610-000 304633-000 304633-000 304634-000 304634-000 304638-003 304638-003 304647-000 304648-000 304648-000 304650-000 304653-000 304654-000 304654-000 304655-000 304659-000 304707-000 304712-000 304726-000 304726-010 304727-000 304730-000 304731-022 304735-000 304736-000 304737-000 304747-000 304748-000 304749-000 304783-000 304784-000 304784-001 304788-000 304794-000 304794-000 304795-000 304795-000 304797-000 304797-000 304853-000 304853-000 304855-000 304860-000 304920-00 304921-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305024-000 305042-000 305042-001 305042-002 305065-110 305088-000 305088-001 305088-002 305089-000 305089-001

Contactor, 300 Amp line ìEî Contactor, line ìEEî Bar, torsion Base, spring Nut, slotted Bearing, thrust Shim Nut Nut Anchor, chain Anchor, chain Frame, lift Head, sheave Counterweight Latch Caster assembly Decal, NO RIDING Shaft Bracket Bracket Bracket Bracket Fitting, adapter Fitting, adapter Counterweight Shaft Shaft Tube Tube Tube, lift/lower Tube Handle Support Pin, base Pivot Tilt Cylinder Assembly Kit, seal Eye, rod Tube Nut, jam Bearing Piston Rod, cylinder Hub Wheel, load Retainer Door, battery Door, battery Door, battery Pin, rod end Coil Coil Valve, BI-Directional Valve, BI-Directional Coil Coil Bearing Bearing Spacer Bearing Piston Spring Manual, CSX/WSX/WRX SERVICE Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid Control Valve Assembly Decal, CSX Frame, battery roller Frame, battery roller Frame, battery roller Screw, cap Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder

5192-100 5192-200 3540-000 3540-000 3560-000 3560-000 7170-200 7110-100 7110-300 7110-100 7110-300 7420-300 7170-000 0370-000 0340-000 3560-000 0850-001 9100-300 0640-000 0640-100 0640-000 0640-100 6125-100 6125-101 0370-000 0640-000 0640-100 0640-000 0640-100 0640-000 0640-100 0640-100 0300-000 6660-000 7105-000 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 3550-000 3550-000 3550-000 0390-200 0390-000 0390-000 6660-000 6220-000 6220-001 6220-000 6220-001 6220-000 6220-001 6610-000 6610-001 4110-001 6610-200 6610-200 6610-200 0850-001 7170-200 6100-000 6100-001 0300-000 6110-000 6110-000 6170-000 0850-001 0390-200 0390-000 0390-100 0370-000 6610-100 6610-100 6610-100 6610-100 6610-100

226

Return

13 17 22 18 7 1 6 1 1 4 10 6 2 4 * 23K 9K 1 2 3 3 1 2 5 3 1 1 1 1 1 2 3 10 8 7 7 10 10 6 * 4 4 4 2 16 16 1 1 5 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 4 3 4 3 4 3 1

1 1 9 12 8 2 3 17 15 3 1 2 6 1 3 * 2 9 17 19 6 6 1 1 5 7 7 3 3 19 21 10 9 2 2 3 K 14 6 15 19 9 16 4 3 5 4 4 1 5 3 5 2 2 1 1 6 6 18 14 2 3 * 2 * * 13 4 6 * 11 1 5 1 2 * * * 3 3

August 08, 2001

CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

305089-002 305090-000 305090-001 305090-002 305093-000 305106-000 305106-001 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305141-035 305141-050 305148-000 305148-000 305148-000 305149-000 305211-000 305211-001 305211-002 305268-000 305282-001 305297-000 305297-001 305297-002 305301-000 305301-001 305301-002 305396-000 305396-000 305396-001 305396-001 305396-002 305396-002 305401-000 305401-000 305401-001 305401-001 305401-002 305401-002 305411-000 305411-001 305411-002 305412-000 305412-001 305412-002 305413-000 305413-000 305413-001 305413-001 305413-002 305413-002 305415-000 305423-000 305423-001 305423-002 305430-000 305430-001 305430-002 305437-000 305437-001 305437-002 305438-000 305438-001 305438-002 305441-000 305441-001

Tube cylinder Rod cylinder Rod cylinder Rod cylinder Bearing Counterweight Counterweight Valve, check Valve, N.C. Kit, Seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Anchor, chain Backrest Backrest Backrest Screw, socket head Screw, socket head Screw, socket lock Sheave Sheave Sheave Wheel assembly, load Column, outer Column, outer Column, outer Panel, tilt Battery discharge indicator, BDI Column, Intermediate Column, Intermediate Column, Intermediate Column, inner Column, inner Column, inner Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Outer Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Column, Inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Rod cylinder Frame, lift Column, Outer Column, Outer Column, Outer Column, Inner Column, Inner Column, Inner Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Cylinder assembly Cylinder assembly

6610-100 6610-100 6610-100 6610-100 6610-100 0370-000 0370-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 0370-000 7105-000 9100-100 9100-300 9100-300 3550-000 7110-300 7110-300 7110-300 0340-000 5230-000 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 7110-000 7110-001 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-000 6610-001 6610-000 6610-001 6610-000 6610-001 7420-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-200 6610-200

305441-002 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 305445-000 305469-000 305469-001 305469-002 305473-000 305473-001 305473-002 305477-000 305493-000 305507-000 305522-000 305535-000 30554-00 30554-00 30555-00 30556-00 305564-000 305568-000 305632-000 305633-000 305693-000 305716-000 305755-000 305755-010 305786-000 305858-000 305858-000 305858-001 305861-000 305862-000 305862-000 305878-000 305878-001 305879-000 305880-000 305919-000 305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 305971-000 305972-000 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305974-004 305974-004 305975-000 305975-000 305975-001 305975-001 305976-000 305976-000 305976-000 305976-001 305976-001 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004

Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod cylinder Rod cylinder Rod cylinder Frame, lift Column, Outer Column, Outer Column, Outer Column, Inner Column, Inner Column, Inner Frame, lift Switch, disconnect Decal, NO STEP Bracket Sheave Pin, chain Pin, chain Retainer Pin Pin, brake pivot Line, hydraulic Cushion Cushion Pin Handle Compensator cylinder assembly Kit, compensator seal Spring Knob Knob, lift/lower Knob, auxiliary Switch Boot Boot Controller, 200 AMP system Controller, 300 AMP system Drive motor assembly Motor assembly, drive Plug, hole Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Box Lid Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable, POSITIVE Cable Cable Cable, NEGATIVE Cable Cable Light, Amber flashing Light, Red flashing Light, Amber strobe Light, Red strobe Light, Blue flashing

6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 7420-200 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7420-100 5310-000 0850-001 7110-300 9100-300 7110-100 7110-300 6620-200 6620-200 4110-001 9100-300 0300-000 0300-000 7420-100 6110-000 6120-100 6120-100 3540-000 0640-000 0640-100 0640-100 0640-100 0640-000 0640-100 5460-000 5460-100 1760-001 1760-100 0640-000 6160-000 6160-100 7110-100 0850-001 5430-000 5430-000 5430-000 5430-000 5430-100 5430-100 0340-100 0340-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5190-000 5430-000 5430-100 5190-000 5430-000 5430-100 9370-001 9370-001 9370-001 9370-001 9370-001

August 08, 2001

Return

3 10 10 10 13 4 4 1 3 * 6 * 4 7 8 9 10 5 2 5 1 1 1 6 3 5 2 8 15 2 20 20 20 15 2 17 17 17 9 9 9 1 1 1 1 1 1 9 9 9 9 9 9 * * * 13 13 13 9 9 9 9 9 9 3 11 11 11 5 5 5 * * * 8 8 8 * *

* 9 9 9 10 10 10 3 19 19 19 6 6 6 2 5 10 18 1 7 4 11 12 26 14 11 10 4 8 19 K 10 5 5 8 9 4 4 1 1 * 1 8 1 1 9 1 10 8 9 9 9 8 1 2 14 14 16 16 15 15 13 13 8 8 3 3 11 11 4 2 2 3 1 1 5 5 5 5 5

227

CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

305981-000 305982-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306097-000 306120-000 306120-000 30612-01 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000

Kit, ìEEî cover band Kit, ìEEî cover band Band, cover Rod, push Reverser assembly (3 Wire) Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Switch Ball Ball Spring O ring O ring Seat, valve Seat, valve Screw, adjustment Screw, adjustment Gasket Gasket Retainer, ball Retainer, ball Spring Spring Spring, load check Spring, load check Spacer Spacer Spring Spring Plug assembly Plug assembly Poppet Poppet Cap, end Cap, end Washer Washer Spool, ìTî Spool, ìTî Nut, jam Nut, jam Cap, relief Cap, relief Plug Plug Lockwasher and screw Lockwasher and screw

1760-001 1760-100 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 5510-000 6160-000 6160-100 6620-200 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100 6160-000 6160-100

306143-000 306143-000 306186-000 306191-010 306192-001 306215-001 306216-001 306239-000 306241-000 306259-000 306259-000 306341-002 306341-004 306342-004 306345-000 306345-000 306350-001 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-001 306374-001 306396-000 306415-000 306416-000 306418-000 306418-000 306418-001 306419-002 306419-004 306420-004 306467-000 306504-000 306513-001 306513-002 306595-000 306596-000 306597-000 306598-000 306611-000 306640-000 306641-000 306642-000 306643-000 306644-000 306645-000 306670-000 306671-000 306672-001 306672-002 306672-003 306837-000 306858-000 306898-000 307050-000 307050-000 307050-000 307050-000 307069-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307151-000 307193-000 307444-000 307500-000 307566-000 307589-000 307601-000 307601-001 307628-000

Detent, spool Detent, spool Fitting, Socket wire Harness assembly Harness, Tilt & Sideshifter Connector, plug Receptacle, socket Door Strap, static Bracket Bracket Knob, auxiliary Knob, auxiliary Knob, auxiliary Panel Panel Counterweight Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Flashing, bulb Orifice Orifice Device, pallet centering Kit, handset Cable, handset Decal, Auxiliary Decal, Raise/Lower Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Detent, spool Bar, bus Valve, flow limiting Valve, flow limiting Door, battery Hook tool Hook tool Hook tool Manifold assembly Seal Endhead, drive Armature Kit, field coil Brush Endhead, commutator Bolt Pump assembly Hose Hose Hose Tube Panel, kick Anchor, hose Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Bracket Hose Hose Hose Hose Hose Hose Hose Hose Hose Bracket Harness, handle stem Bushing Decal, WARNING Harness Harness, main Breaker, 150 AMP Breaker, 105 AMP Seal

228

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* K 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12 9 10 3 4 12 12 10 10 14 14 11 11 13 14 2 2 13 5 3 7 4 8 5 9 6 10 7 11 8 12 9 13 10 14 11 15 12 16 13 18 14 21 17 22 18 17 20 6 21 4 22 3 23

FIG.# Item# 6160-000 6160-100 9370-001 5590-000 5590-000 5390-001 5390-001 0340-000 5181-000 9100-100 9100-300 0640-100 0640-100 0640-100 5460-000 5460-100 0370-000 9370-001 9370-001 9370-001 9370-001 9370-001 9370-001 6125-000 6125-001 9390-000 10010-000 10010-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 6160-100 5430-100 6125-400 6125-400 0390-100 0370-000 0370-000 0370-000 6220-000 1760-100 1760-100 1760-100 1760-100 1760-100 1760-100 6100-001 6100-001 6120-100 6120-100 6120-100 6125-400 0340-000 9100-300 6125-000 6125-001 6125-200 6125-201 9370-001 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 9370-001 5390-001 0641-000 0850-001 5390-001 5390-001 5911-000 5911-000 1760-001

19 15 7 3 1 10 11 7 3 8 18 8 8 8 3 3 10 5 5 5 5 5 * 3 3 2 1 2 3 9 3 3 3 3 16 10 8 7 4 * * * * 16 15 11 2 4 9 16 17 13 13 13 5 5 6 2 2 2 2 8 16 16 16 13 13 13 1 1 1 12 5 5 4 6 7 1 1 1

August 08, 2001

CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307915-000 307969-000 307969-001 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308217-000 308217-001 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308290-000 308291-000 308292-000 308293-000 308293-001 308294-000 308294-001 308295-000 308296-000 308297-000 308298-000 308328-000 308439-000 308518-000 308531-000 309733-000 310959-008 311115-000 311381-000 311381-022 311381-032 311381-033 311381-033 311381-034 311381-034 311416-000 311418-000 311418-000 311418-000 311419-000 49267-00 49267-00 49267-00 49274-10 49506-03 49516-34 49516-46 49516-49 49517-17

Endhead, drive Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Panel Sideshifter Assembly Sideshifter Assembly Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Bracket, mounting Manifold assembly Manifold assembly Screw Bracket Support Pad, upper Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Piston Piston Bushing Ring, cylinder cap Cap, left cylinder Rod Rod Cylinder Cylinder Washer Screw Restrictor, flow Kit, seal Valve, 4 way spool Kit, pin Kit, forward and rearward switch Manual, CXS MASTER PARTS Decal, WARNING Nut Kit, knob Hose Hose Hose Hose Hose Hose Hose Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Pin with cotter pins Pin with cotter pins Pin with cotter pins Plug Heater Hose Hose Hose assembly Hose, spool valve to tank

1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0340-000 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 6220-001 6220-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 6220-001 4110-001 5510-000 0850-001 0850-001 9100-002 7410-001 9100-002 9100-002 9100-002 9100-100 9100-300 9100-100 9100-300 6610-300 6610-100 6620-200 6620-300 6610-001 7110-000 7110-001 7170-000 6610-300 9660-000 6125-400 6125-400 6125-500 6120-000

49517-17 49517-17 49517-17 49517-18 49517-18 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-21 49517-21 49517-21 49517-25 49517-25 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32 49517-32 49517-32 49548-00 49548-00 49548-00 49548-00 49548-00 49587-01 49607-00 49615-02 49616-01 49616-01 49616-01 49616-01 49616-01 49616-01 49616-02 49623-00 49623-00 49624-00 49624-00 49624-00 49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49649-02 49649-02 49652-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49654-01 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08

Hose, mast raise/lower Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Screw Screw Screw Screw Screw Fitting, diagnostic Diode Tee Fitting, tee Fitting, tee Tee Tee Fitting, Tee Tee Tee Elbow, 90½ Elbow, 90½ Nut Nut Nut Nut Fitting, bulkhead Fitting, bulkhead Fitting, 90½ bulkhead Elbow, 90½ bulkhead Fitting, 90× bulkhead Cap, fitting Cap, fitting Hose assembly Hose assembly Hose assembly Fitting, reducer Fitting, reducer Tee Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Fitting, 90× Elbow, 90× Elbow, 45× Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Adapter, straight

6120-000 6120-100 6120-100 6120-000 6120-100 6125-100 6125-101 6125-200 6125-201 6125-300 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-400 6125-500 6125-000 6125-001 6125-200 6125-201 6125-500 6125-500 6125-300 6125-300 6125-200 6125-201 6125-300 6125-400 6125-500 6610-100 6610-200 6610-300 6620-200 6620-300 6110-000 5390-001 6125-400 6120-000 6120-100 6125-200 6125-201 6125-300 6125-500 6125-400 9100-100 9100-300 9100-100 9100-300 9100-300 6125-500 9100-100 9100-300 9100-100 9100-300 6125-500 9100-100 9100-300 6125-500 6125-500 6125-500 6125-400 6125-400 6125-500 6120-000 6120-000 6120-000 6120-100 6120-100 6120-100 6120-100 9100-002 6120-100 6120-000 6120-100 6120-000 6120-100 6125-500 6120-100

August 08, 2001

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2 3 11 4 5 6 7 8 9 10 12 13 1 5 * * * * * 13 13 13 23 * * 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 20 21 22 25 25 26 26 27 28 29 K 4 K 4 * 5 3 K 6 11 5 12 22 7 19 K K K K K 13 18 9 7 4 12 11 4 3

4 3 4 10 10 4 4 4 4 8 13 13 10 10 11 11 21 21 4 4 3 3 11 12 7 3 4 4 8 13 13 2 7 1 9 2 9 8 9 9 9 6 6 4 14 16 10 21 4 5 25 8 3 4 6 24 3 13 23 2 2 2 10 14 15 7 8 11 7 8 11 14 9 17 6 6 2 2 20 12

229

CSX ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

49656-08 49656-08 49656-08 49656-11 49656-11 49656-12 49656-12 49656-12 49656-12 49656-12 49656-12 49670-00 49709-10 49771-00 49771-02 49771-09 49818-00 49818-00 49825-01 49831-00 49854-01 49854-03 49854-04 49854-08 49910-01 49910-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-15 50000-17 50000-17 50000-17 50000-19 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-07907-00 52-07933-00 52-07962-00

Adapter Adapter Adaptor Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, male tab wire Fitting, male tab wire Pin, chain Pin, chain Channel Thermostat Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Bearing, ball Bearing Race, inner Race Bearing, roller Bearing, roller Lockwasher Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Sleeve Sleeve Cable Wire Chain, lift

230

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FIG.# Item# 9100-002 9100-100 9100-300 6125-100 6125-101 6125-000 6125-001 6125-200 6125-201 6125-300 6125-400 10020-000 4180-000 9370-001 5310-000 9660-000 7110-200 7170-100 6125-400 9660-000 5190-000 5190-000 5190-000 5190-000 3560-000 3550-000 7110-300 7170-200 7110-300 7170-200 9100-300 0370-000 9500-000 0300-000 0370-000 5181-000 7110-000 7110-001 7110-100 7110-300 7110-300 9100-300 5181-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5430-000 5430-100 9370-001 5390-001 7170-000

Part#

Description

FIG.# Item#

4 11 20 3 3 8 8 9 9 5 20 5 5 1 * 3 10 8 3 1 1 1 1 1 12 1 24 4 23 5 2 7 3 8 8 2 16 21 14 25 26 3 1 8 8 8 8 8 8 8 8 12 12 4 12 11

August 08, 2001

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A Tel (563) 262-7700 • Fax (563) 262-7600

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Front Cover

Quality Parts CSX10/20/30/40 Electric Counter Balanced Stacker Truck Effective Serial Number 31136001 - UP

WARNING Read and observe all warnings on this unit before operating it.

WARNING DO NOT operate this equipment unless all factory installed guards and shields are properly secured in place.

Part no: 304954-002

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Date: January 15, 2002

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Parts Ordering PARTS ORDERING INSTRUCTIONS FIELD MODIFICATIONS

The regulations imposed by OSHA make it mandatory that alteration of industrial trucks be done only as approved in advance and in writing by the manufacturer. Their regulations apply to counter-weighting, changes in masts when such changes affect capacity and any other safety modifications. It is mandatory that nameplate and instructions be changed accordingly (1910.178 (a)(4)). BT Prime-Mover® will review such changes requested as we can properly evaluate and rerate as to capacity. A change will be evaluated upon receipt of a written request which includes truck and mast serial number and a description of all proposed changes. If the change is approved, authorization will be sent, as will new nameplates or other labeling where appropriate. The new nameplates should be installed over the earlier nameplate. The modifier should send confirmation of the change to the factory along with pictures of the revised truck.

EXPLANATION OF SERIAL NUMBER

CSX 30 3 1 265 001

If you have some parts which must be returned, contact your dealer. If he believes parts should be returned, he will arrange for authorization to return the parts.

Number of unit for that day Day of year (365) Year (2001) Decade (2000) Capacity (3000lb) Model (CSX)

August 06, 2001

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BT Prime-Mover, Inc.

General GENERAL INFORMATION

RIGHT-HAND AND LEFT-HAND SIDES

INDEX

The terms right-hand and left-hand used in this parts manual indicate the right and left side of the machine as viewed from the operator's line of sight for proper operation of machine or attachment.

This parts manual is arranged for easy identification of parts. The index at the front of the catalog gives location of major groups and assemblies. ABBREVIATIONS AND TERMS NA

Not Available

NSS Not Sold Separately As Req'd Use as required K Parts of a kit * ------------

A. Right Side B. Rear C. Left Side D. Forward

PART LIST

Not shown on drawing See elsewhere for further break down of parts.

CHANGES When changes are made to the machine, revised pages for this manual will be issued. These pages must be inserted in your parts manual as soon as they are received. Failure to keep your parts manuals up to date will result in confusion and may cause you to order wrong parts.

The ITEM #, describes the item on the figure you are looking at. The PART # is a numerical description of the item and the part ordering number. The NAME is a description of the part number in alphabetical form. The # FOR ASSY. is the quantity used on the figure and NOT the quantity used on the machine. The UNIT describes the type or style of the part used on the figure.

EXAMPLE: ITEM # PART # 12 12 12 12 12 13 14 15 16K 17 18 19 20 21 22 23 24K 25 K 4

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30354-32 30354-33 30354-34 30354-35 30354-36 15898-03 40041-00 40108-00 NSS 40005-00 11205-15 11143-03 -----------------52-05069-00 -----------------200037 NSS NA 200028

# FOR ASSY.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 As Req'd 1 1 1 1 1

89/180 95/198 108/226 111/240 119/258

August 06, 2001

Art for index Quality Parts

6120

0841

6160

5160

0641

5510

KEEP HANDS CLEAR

9660

5330

0850 Model

Serial Number

Truck Wt. Less Battery (Lbs.)

Cap. (Lbs.)

Battery Wt. Max. (Lbs.)

Battery Wt. Min. (Lbs.)

DC Voltage

Type

UL Class Battery Type

Max. Amp. Hours(@8Hr.)

Max. Rear Tilt

C Mast Serial Number

Attachment

Load Wheel Tread Width, In.

Truck as rated at factory conforms to requirements of Part II of ASME B56.1-1993 305956-000

BT Prime-Mover, Inc. Muscatine, IA 52761

6170

1750 6100

5190

6110

0640 0370

0370

4111 4110 4180

5181 0340

3540 0390 0300

3550

3300 3360

1760

2550 3560

3530

August 11, 1999

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BT Prime-Mover, Inc.

Quality Parts

9370

6125

5310

6610 6620

5230 5290 0

1/2

7110

1 8

7170 9390

5610 6220 9500 5192

7410

5460 7210 7420

9100

5390 5430

10010

10020 6

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BT Prime-Mover, Inc.

August 11, 1999

Quality Parts

Index

0000 Chassis 0300-000 Frame / Chassis ............................................................................................................ 13 0340-001 Inspection covers (Shields & guards) ............................................................................ 15 0340-100 Inspection covers (“EE” electrical box) .......................................................................... 17 0370-000 Counter balance weight................................................................................................. 19 0390-000 Battery compartment parts (7 inch [178 mm] battery) ................................................... 21 0390-100 Battery compartment parts (9 inch [229 mm] battery) ................................................... 23 0390-200 Battery compartment parts (13.3 inch [338 mm] battery) .............................................. 25 0640-000 Drivers controls (One spool valve handle)..................................................................... 27 0640-100 Drivers controls (Two spool valve handle)..................................................................... 29 0641-000 Drivers controls (Speed and direction) .......................................................................... 31 0841-000 Driver protection (Reverser) .......................................................................................... 33 0850-001 Signs, warnings Serial Number 31136001 - UP ............................................................ 35

1000 Motors 1750-000 Pump motor ................................................................................................................... 39 1760-001 200 AMP system drive motor Serial Number 27108001 - UP ....................................... 41 1760-100 300 AMP system drive motor ........................................................................................ 43

2000 Transmission / Drive Gear 2550-000 Mechanical drive gear unit............................................................................................. 47

3000 Brake / Wheel System 3300-000 200 Amp system parking brake system......................................................................... 51 3300-100 300 Amp system parking brake system......................................................................... 53 3360-000 Brake drum/disc assembly ............................................................................................ 55 3530-000 Drive wheel .................................................................................................................... 57 3540-000 Support / swivel wheel ................................................................................................... 59 3550-000 Load wheels .................................................................................................................. 61 3560-000 Caster assembly ............................................................................................................ 63

4000 Steering System 4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ................................... 67 4111-000 Steering arm / wheel (Head).......................................................................................... 69 4180-000 Steering / radial bearing ................................................................................................ 71

July 25, 2001

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BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5161-000 Horn............................................................................................................................... 75 5181-000 Static strap..................................................................................................................... 77 5190-000 Battery connector .......................................................................................................... 79 5192-000 200 Amp system line contactor ..................................................................................... 81 5192-100 300 Amp system line contactor ..................................................................................... 83 5192-200 200/300 Amp system “EE” line contactor ...................................................................... 85 5230-000 Voltage / battery indicator.............................................................................................. 87 5290-000 Hourmeter / speedometer.............................................................................................. 89 5310-000 Start / stop switch .......................................................................................................... 91 5330-000 Speed controls............................................................................................................... 93 5390-001 Control cables / harnesses ............................................................................................ 95 5430-000 200 Amp system motor power cables ........................................................................... 97 5430-100 300 Amp system motor power cables ........................................................................... 99 5460-000 200 Amp system transistor panel ................................................................................ 101 5460-100 300 Amp system transistor panel ................................................................................ 103 5510-000 Micro switches ............................................................................................................. 105 5590-000 Control cables, harness ............................................................................................... 107 5610-000 Pump contactor ........................................................................................................... 109 5910-000 Control circuit breaker ................................................................................................. 111 5911-000 Power circuit breaker................................................................................................... 113

6000 Hydraulic System 6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005) ..................................................... 117 6100-001 CSX40 Hydraulic pump (Model # DM-1006) ............................................................... 119 6110-000 Hydraulic tank.............................................................................................................. 121 6120-000 One spool valve hydraulic lines ................................................................................... 123 6120-100 Two spool valve hydraulic lines ................................................................................... 125 6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ..................................... 127 6125-101 Two stage mast lines Serial Number 28163001 - UP.................................................. 129 6125-201 Two stage mast lines Serial Number 28163001 - UP.................................................. 131 6125-300 Two stage mast lines ................................................................................................... 133 6125-400 Two stage full freelift lines ........................................................................................... 135 6125-500 Three stage mast lines ................................................................................................ 137 6160-002 Control valve (One spool control valve)....................................................................... 139 6160-101 Control valve (Two spool control valve)....................................................................... 141 6170-000 Pressure / flow control valve........................................................................................ 143 6220-001 Control valve (Manifold assembly) .............................................................................. 145 6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ........................................ 147 6610-100 Two stage mast lift cylinder ......................................................................................... 149 6610-200 Two stage full freelift staging cylinder.......................................................................... 151 6610-300 Three stage mast staging cylinder............................................................................... 153 6620-200 Two stage full freelift, freelift cylinder .......................................................................... 155 6620-300 Three stage mast freelift cylinder ................................................................................ 157 6660-000 Tilt cylinder .................................................................................................................. 159

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BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

7000 Operating Function - Lifting Device 7105-000 Mast pivot .................................................................................................................... 163 7110-001 Two stage mast Serial Number 28163001 - UP .......................................................... 165 7110-100 Two stage mast ........................................................................................................... 167 7110-200 Two stage full freelift mast ........................................................................................... 169 7110-300 Three stage mast......................................................................................................... 171 7170-000 Two stage mast lifting gear.......................................................................................... 173 7170-100 Two stage full freelift mast lifting gear ......................................................................... 175 7170-200 Two / three stage mast lifting gear .............................................................................. 177 7210-001 Sideshifter assembly Serial Number 28077002 - UP .................................................. 179 7410-001 Fork assembly ............................................................................................................. 181 7420-000 Two stage mast fork carriage unit ............................................................................... 183 7420-100 Two stage mast fork carriage unit ............................................................................... 185 7420-200 Two stage full freelift mast fork carriage unit ............................................................... 187 7420-300 Three stage mast fork carriage unit ............................................................................. 189

8000 Peripheral / Installation Equipment

9000 Options / Attachments 9100-002 Attachments (Supply line to mast) ............................................................................... 195 9100-100 Attachments (Two stage mast lines)............................................................................ 197 9100-300 Attachments (Three stage mast lines) ......................................................................... 199 9370-001 Warning lights / alarm .................................................................................................. 201 9390-000 Positioning equipment ................................................................................................. 203 9500-000 Load backrest .............................................................................................................. 205 9660-000 Electrical heater ........................................................................................................... 207

10000 Tools 10010-000 Electrical controllers (Handset).................................................................................. 211 10020-000 Special tools and lubrications .................................................................................... 213

11000 Alphabetical/Numerical Index Alphabetical Index ....................................................................................................................... 217 Numerical Index ........................................................................................................................... 224

July 25, 2001

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BT Prime-Mover, Inc.

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

0000 Chassis 0000 Chassis

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BT Prime-Mover, Inc.

Quality Parts

0300-000 0300-000

4 5

1 2

6 11

9 8 7

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BT Prime-Mover, Inc.

July 24, 1998

Quality Parts

0300-000

0300-000 Frame / Chassis ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

301960-008 ----------------302153-000 301922-025 ----------------305141-035 28336 50000-17 304659-000 305633-000 305632-000 ----------------305009-000

July 24, 1998

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# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

2 1 1 2 1 8 2 2 1 1 1 1 1

Quality Parts

0340-001 0340-001

15 13 14 12 11 10 8 9 7

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BT Prime-Mover, Inc.

January 07, 2002

Quality Parts

0340-001

0340-001 Inspection covers (Shields & guards) ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Console Bumper, door Latch Screw, flat socket head Panel, kick Panel, CSX10 kick Screw, socket Door Latch Screw, locking Plate, latch Screw, cap Plate Screw Screw Panel, tilt

301844-000 302069-000 304574-000 301922-016 306858-000 307915-000 301955-016 311928-000 311889-000 301652-030 302060-000 301652-025 301882-000 301827-020 301826-016 305268-000

January 07, 2002

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# FOR ASSY.

BT Prime-Mover, Inc.

1 2 1 2 1 1 2 1 1 1 2 2 1 2 4 1

UNITS

CSX10

Quality Parts

0340-100 0340-100

5 1

2 6 3

5 4

300A FUSE

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BT Prime-Mover, Inc.

October 1996

Quality Parts

0340-100

0340-100 Inspection covers (“EE” electrical box) ITEM # PART # 1 2 3 4 5 6 7

305971-000 305972-000 301825-010 301951-010 11813-15 11813-14 29410-00

October 1996

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NAME Box, “EE” Lid, “EE” Screw, cap “EE” Screw, cap “EE” Grommet “EE” Grommet “EE” Decal, 300 AMP “EE”

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1 5 1 2 1 1

“EE” “EE” “EE” “EE” “EE” “EE” “EE”

Quality Parts

0370-000 0370-000

1 2

10 3

5 11

4 7

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BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

0370-000

0370-000 Counter balance weight ITEM # PART #

NAME

1 * 1 * 1 * 2 3 4 4 5 6 7 8 9 10 11

Counterweight, CSX20(441 lb.) [200 kg] Hook tool, counterweight CSX20 lifting Counterweight, CSX30 (1477 lb.) [670 kg] Hook tool, counterweight CSX30 lifting Counterweight, CSX40 (1915 lb.) [869 kg] Hook tool, counterweightCSX40 lifting Screw, cap Screw, socket head Counterweight, CSX20 (207 lb.) [94 kg] Counterweight, CSX30/40 (331 lb.) [150 kg] Counterweight (90 lb.) [41 kg] Screw, cap Washer, flat Washer, flat Nut Counterweight, CSX10 (80 lb.) [36 kg] Screw, cap

303781-000 306596-000 303782-000 306597-000 304553-000 306598-000 305065-110 305141-035 305106-000 305106-001 304647-000 301957-035 50000-15 50000-17 301960-016 306350-001 29971

July 06, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 2 2 1 1 1 2 2 2 2 1 2

UNITS 441 lb. 1477 lb. 1915 lb.

207 lb. 331 lb. 90 lb.

80 lb.

Quality Parts

0390-000 0390-000

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

0390-000

0390-000 Battery compartment parts (7 inch [178 mm] battery) ITEM # PART # 1 2 3 4 5 6

304784-001 25204-10 25189-02 304784-000 305042-001 25203-11

October 1996

Return

# FOR ASSY.

NAME Door, battery Roller, battery Bearing Door, battery Frame, battery roller Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 1 1 4

Quality Parts

0390-100 0390-100

3 2 4 1

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

0390-100

0390-100 Battery compartment parts (9 inch [229 mm] battery) ITEM # PART # 1 2 3 4 5

305042-002 25204-13 25189-02 306595-000 25203-12

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

Quality Parts

0390-200 0390-200

3 2

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

0390-200

0390-200 Battery compartment parts (13.3 inch [338 mm] battery) ITEM # PART # 1 2 3 4 5

305042-000 25204-09 25189-02 304783-000 25203-09

October 1996

Return

# FOR ASSY.

NAME Frame, battery roller Roller, battery Bearing Door, battery Shaft, roller

BT Prime-Mover, Inc.

UNITS

1 4 8 2 4

Quality Parts

0640-000 0640-000

2 3 8 16

18 19

6 15

17 10

14 11 13

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

0640-000

0640-000 Drivers controls (One spool valve handle) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Pin, roll Bushing, flanged Tube Boot Knob Bracket Shaft Plug, hole Screw, cap Screw, cap Bushing (See Fig.# 5161-000) Horn (See Fig.# 5161-000) Screw (See Fig.# 5161-000) Valve assembly, one spool (See Fig.# 6160-000) Screw, cap Link Bracket Screw, flat head Tube, lift/lower

11073-24 11695-06 304650-000 305862-000 305858-000 304634-000 304648-000 305919-000 301652-030 301652-025 ------------------------------------------------------------------------20055 14813-00 304633-000 301922-014 304654-000

July 17, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 3 1

Quality Parts

0640-100 0640-100

4 9 2

1 19

20 21

6 11

4 13

7 10

16 1

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

0640-100

0640-100 Drivers controls (Two spool valve handle) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 8 8 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Pin, roll 2 Bushing, flanged 2 Tube 1 Boot 2 Knob, lift/lower 1 Bracket 1 Shaft 1 Knob, auxiliary (Tilt) 1 Knob, auxiliary (Tilt & Sideshifter) 1 Knob, auxiliary (Tilt & 1 Aux. Function) 1 Knob, auxiliary (Tilt & Sideshifter, Aux. Function) 1 Switch As Req’d. Handle 1 Screw, cap 2 Screw, cap 1 Bushing (See Fig.# 5161-000) 1 Horn (See Fig.# 5161-000) 1 Screw (See Fig.# 5161-000) 1 Valve assembly, two spool (See Fig.# 6160-001) 1 Screw, cap 2 Link 2 Bracket 1 Screw, flat head 3 Tube 1

11073-24 11695-06 304653-000 305862-000 305858-000 304634-000 304648-000 305858-001 306341-002 306341-004 306342-004 305861-000 304655-000 301652-030 301652-025 ------------------------------------------------------------------------20055 14813-00 304633-000 301922-014 304654-000

July 06, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

0641-000 0641-000

1 2

4 5 1

Return

BT Prime-Mover, Inc.

August 11, 1997

Quality Parts

0641-000

0641-000 Drivers controls (Speed and direction) ITEM # PART # 1 2 3 4 5 6 7 8

301964-032 109631 101216 46490 307444-000 301780-000 301718-000 301779-000

August 11, 1997

Return

# FOR ASSY.

NAME Pin, roll Cam Return Spring, return Bushing Shaft, cam Control, thumb Pin, threaded

BT Prime-Mover, Inc.

UNITS

3 1 1 1 2 1 2 2

Quality Parts

0841-000 0841-000

Return

BT Prime-Mover, Inc.

September 22, 1999

Quality Parts

0841-000

0841-000 Driver protection (Reverser) ITEM # PART # 1 2

305990-000 301825-010

September 22, 1999

Return

# FOR ASSY.

NAME Reverser assembly (3 Wire) Screw

BT Prime-Mover, Inc.

UNITS

1 2

Quality Parts

0850-001 0850-001

Effective Serial Number 31136001 - UP 4

2 KEEP HANDS CLEAR

5 3

6 10

9 7

13 8

Return

BT Prime-Mover, Inc.

August 08, 2001

Quality Parts

0850-001

0850-001 Signs, warnings Serial Number 31136001 - UP ITEM # PART #

NAME

# FOR ASSY.

1 2 3 3 3 3 3 4 5 6 7 8 8 8 8 8 8 8 8 9 10 11 12 13 * * * *

Decal, WARNING Decal, NO RIDING Decal, Auxiliary Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, Right BT LOGO Decal, Left BT LOGO Paint, BT RED Spray, BT RED Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Spray, SAFETY YELLOW Paint, SAFETY ORANGE Spray, SAFETY ORANGE Decal, Raise/Lower Decal, NO STEP Decal, CSX Plate, DATA Plate, UL Manual, CXS MASTER PARTS Manual, CSX/WSX/WRX SERVICE Manual, Operator’s Manual, Parts

1 1 1 1 1 1 1 2 1 1 Right 1 Left As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. 1 2 1 1 1 1 1 1 1

305955-000 304597-000 306418-000 306418-001 306419-002 306419-004 306420-004 307500-000 309733-000 151847 151848 52-00279-00 52-00257-00 52-00220-00 52-00224-00 52-00237-00 52-00260-00 52-00247-00 52-00276-00 306418-000 305507-000 305024-000 NSS NSS 308531-000 304959-000 -------------------------------------

August 08, 2001

Return

BT Prime-Mover, Inc.

UNITS

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

1000 Motors 1000 Motors

Return

BT Prime-Mover, Inc.

Quality Parts

1750-000 1750-000

4 9

13 14

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

1750-000

1750-000 Pump motor ITEM # PART #

NAME

306010-000

Pump Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14

200027 200200 200159 200310 200189 200190 200188 200150 306018-000 306019-000 200309 306017-000 200307 305983-000

1 1 1 1 1 1 1 1 1 1 1 1 1 1

October 1996

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

Quality Parts

1760-001 1760-001

Effective Serial Number 27108001 - UP

4 5

12 13

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

1760-001

1760-001 200 AMP system drive motor Serial Number 27108001 - UP ITEM # PART #

NAME

305879-000

Drive motor assembly

1 2 3 4 5 6 7 8 9 10 11 12 13

307628-000 307629-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307630-000 307638-000 307639-000

1 1 1 1 1 1 2 4 1 1 1 1 1

305981-000

Kit, “EE” cover band

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

“EE”

Quality Parts

1760-100 1760-100

2 4

5 7

2 16

9 10

15 14

12 11

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

1760-100

1760-100 300 AMP system drive motor ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

305880-000 306643-000 302363-000 306644-000 300418-000 301280-005 300420-000 300421-000 306645-000 300435-000 306642-000 301280-001 300427-000 300420-000 306641-000 306640-000

Motor assembly, drive Kit, field coil Kit, lead assembly Brush Spring Plate, brush Bearing Washer, wave Endhead, commutator Band, head Armature Fan Ring, retainer Bearing Endhead, drive Seal

1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1

305982-000

Kit, “EE” cover band

July 25, 2001

Return

# FOR ASSY.

NAME

BT Prime-Mover, Inc.

UNITS

“EE”

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

2000 Transmission / Drive Gear 2000 Transmission / Drive Gear

Return

BT Prime-Mover, Inc.

Quality Parts

2550-000 2550-000

Torque nut to 250 ft/lb [338.9 N•m] while turning wheel.

1 2

15 14

6 5 10

12 NOTE! Replace axle nut with new nut whenever drive wheel is removed. Failure to replace with new nut could result in damage to drive wheel and/ or transmission.

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

2550-000

2550-000 Mechanical drive gear unit ITEM # PART #

NAME

301633-007

Transmission assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

301580-001 11890-09 11844-02 23006-00 301654-012 303009-025 301581-000 301653-020 11897-05 11030-21 301665-000 11205-27 23007-00 11039-31 164046 301627-000

1 2 1 1 1 9 1 2 1 2 1 2 1 1 1 1

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

3000 Brake / Wheel System 3000 Brake / Wheel System

Return

BT Prime-Mover, Inc.

Quality Parts

3300-000 3300-000

5 7

9 9

4 10

15 14 20

16 17 13 12

19 2

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

3300-000

3300-000 200 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1 1

Quality Parts

3300-100 3300-100

5 6

4 3 7

19 17 18

16 13 15

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

3300-100

3300-100 300 Amp system parking brake system ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Key Drum, brake Nut Yoke assembly Screw, socket head Anchor, spring Screw, cap Bearing, handle Bushing Screw, socket head (Torque 14 ft/lb [18 N•m]) Transmission assembly (See Fig.# 2550-000) Drive motor assembly (See Fig.# 1760-100) Brake assembly (See Fig.# 3360-000) Retainer Linkage, brake Rod, push Screw, socket head (Torque 14 ft/lb [18 N•m]) Spring Nut, flanged (Torque 35 ft/lb [47.4 N•m])

July 25, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 2 4 1 1 1 1 1 1 2 1 1

Quality Parts

3360-000 3360-000

2 3

Return

BT Prime-Mover, Inc.

August 30, 2001

Quality Parts

3360-000

3360-000 Brake drum/disc assembly ITEM # PART # 1 2 3 4 5 6 7

23008-00 300199-000 300200-000 300201-000 300202-000 300204-000 300203-000

August 30, 2001

Return

# FOR ASSY.

NAME Brake assembly Cam Plate Lever Clip Spring Shoe

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 2

Quality Parts

3530-000 3530-000

Return

BT Prime-Mover, Inc.

August 12, 1998

Quality Parts

3530-000

3530-000 Drive wheel ITEM # PART # 1 1 1 1 1 2 2 2 2 2 3

302258-000 302258-002 302258-003 302258-004 302258-006 20071-01 20071-03 20071-04 20071-05 303624-000 302247-000

August 12, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1

UNITS Rubber Non-marking Traction-lug Grip Rubber Crowned Poly Rubber Non-marking Traction-lug Grip Rubber Crowned Poly

Quality Parts

3540-000 3540-000

14 13

11 4

10 3

4 6 7 5

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

3540-000

3540-000 Support / swivel wheel ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Frame, carrier (State Model & Serial Number) Screw, cap Compensator cylinder assy (See Fig.# 6120-100) Pivot Screw, cap Bushing Caster assembly (See Fig.# 3560-000) Screw, Cap Bar, torsion Spring Retainer, spring Base, spring Nut Screw, cap

------------------301652-025 ------------------301748-000 20616 11020-41 ------------------301955-030 304315-001 305786-000 301788-000 304316-001 301960-020 301958-110

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 2 1 2 2 4 2 11 1 1 1 1 1 1

Quality Parts

3550-000 3550-000

2 3

1 5 6

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

3550-000

3550-000 Load wheels ITEM # PART # 1 2 3 4 5 6

49910-04 305149-000 304748-000 304747-000 304749-000 301954-025

October 1996

Return

# FOR ASSY.

NAME Bearing Wheel assembly, load Wheel, load Hub Retainer Screw, socket lock

BT Prime-Mover, Inc.

UNITS

2 1 1 1 1 3

Quality Parts

3560-000 3560-000

2 3 16

4 15

6 5

6 7

8 9

10 12 13 12 11

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

3560-000

3560-000 Caster assembly ITEM # PART #

NAME

304583-000

Caster assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

27796-02 304349-000 27810-00 302058-000 301297-000 11160-11 11936-17 304348-000 11073-34 27809-00 301298-000 49910-01 27808-00 11205-29 14935-01 11017-04

Base, plate Bearing, thrust Seal, felt Yoke, caster Axle, caster Fitting, grease Washer Nut, slotted Pin, roll Cap, hub Washer, spacer Bearing, ball Wheel Bearing, roller Washer, spacer Screw, cap

1 1 1 1 1 2 1 1 1 1 2 2 1 1 2 1

July 17, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

4000 Steering System 4000 Steering System

Return

BT Prime-Mover, Inc.

Quality Parts

4110-001 4110-001

Effective Serial Number 27324000 - UP

3 4

21 22

23 5

6 20

16 15

Return

12 13

9 11

BT Prime-Mover, Inc.

August 03, 2001

Quality Parts

4110-001

4110-001 Steering arm / wheel (Tiler arm) Serial Number 27324000 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7K 8K 9K 10 11 12 13 14 15 16 17 18 19 20 21 22K 23K 24K 25 26 26 K

Head assembly (See Fig.# 4111-000) Bumper Baffle Screw, socket head E clip Pin Cap Screw, flat head socket Washer Pin, groove Screw, socket head Pivet, handle Screw, set Bushing, flanged Screw Nut, clip Clamp Spacer Spring Bearing, flanged Stem, handle Screw, flat head socket Washer Pin, handle pivot Fitting, grease (Cold storage) Pin, brake pivot Pin, brake pivot (Cold storage) Kit, pin (Contains Items Marked With “K”)

------------------302290-000 301764-000 301954-025 13281-02 301762-000 NSS 301922-025 302096-008 302572-000 301652-016 301753-000 301740-001 11695-12 301922-020 14851-04 15677-10 304855-000 301765-000 11695-12 301766-000 301922-025 302096-008 NSS 11160-11 301885-000 305564-000 308439-000

August 03, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

(Cold storage) (Cold storage)

Quality Parts

4111-000 4111-000

17 16

1 2 5 15 14 12

13 11

1 9 8 7

Return

BT Prime-Mover, Inc.

April 01, 2001

Quality Parts

4111-000

4111-000 Steering arm / wheel (Head) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301921-012 301724-000 301960-004 302080-000 301723-000 301965-026 301961-010 301721-000 301922-020 301781-000 301954-035 301777-000 301719-000 301778-000 301717-000 301922-100 301776-000 301720-000

April 01, 2001

Return

# FOR ASSY.

NAME Screw, flat head Bracket, switch Nut Clamp, cable Cover Pin, roll Screw, shoulder Guard Screw, flat head locking Block Screw, socket Bushing Grip, twist Pin Housing, switch Screw, flat head Washer Grip, fixed

BT Prime-Mover, Inc.

9 1 1 1 1 1 1 1 2 2 2 2 2 2 1 2 2 2

UNITS

Twist Twist Twist Twist Twist Thumb Thumb Thumb

Quality Parts

4180-000 4180-000

13 2

4 5

6 7

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

4180-000

4180-000 Steering / radial bearing ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13

----------------------------------11160-14 301652-016 49709-10 302061-000 301955-016 301960-008 -----------------11205-26 301946-000 11205-30 301946-001

Pivot, handle (See Section 4110-001) Frame, carrier (State Model & Serial Number) Fitting, 90° grease Screw, socket head Clamp Bracket, harness Screw, socket head Nut Transmission assembly (See Fig.# 2550-000) Bearing Seal, large felt Bearing Seal, small felt

July 25, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 1 1 1 1 1 1 1 1 1 1 1 1

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

5000 Electrical System 5000 Electrical System

Return

BT Prime-Mover, Inc.

Quality Parts

5161-000 5161-000

Return

BT Prime-Mover, Inc.

July 24, 1998

Quality Parts

5161-000

5161-000 Horn ITEM # PART # 1 2 3 4 5

302129-000 301917-000 27205 23309-01 11020-46

July 24, 1998

Return

NAME Switch, horn Spring, return Screw, socket head Horn Bushing

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 2 1 1 1

Quality Parts

5181-000 5181-000

2 1

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

5181-000

5181-000 Static strap ITEM # PART # 1 2 3 4

50005-07 50000-17 306241-000 301654-012

July 17, 1998

Return

# FOR ASSY. UNITS

NAME Screw, cap Washer, flat Strap, static Nut

BT Prime-Mover, Inc.

1 2 1 1

Quality Parts

5190-000 5190-000

Return

BT Prime-Mover, Inc.

September 01, 1999

Quality Parts

5190-000

5190-000 Battery connector ITEM # PART # 1 1 1 1 2 3 4 5

49854-01 49854-03 49854-04 49854-08 301952-040 305976-001 305976-000 301960-006

September 01, 1999

Return

# FOR ASSY.

NAME Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Screw, cap Cable, NEGATIVE Cable, POSITIVE Nut

BT Prime-Mover, Inc.

1 1 1 1 2 1 1 2

UNITS GRAY YELLOW RED BLUE

Quality Parts

5192-000 5192-000

Return

BT Prime-Mover, Inc.

July 17, 1998

Quality Parts

5192-000

5192-000 200 Amp system line contactor ITEM # PART # 1 *

23452-01 301951-010

July 17, 1998

Return

# FOR ASSY.

NAME Contactor, line Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

Quality Parts

5192-100 5192-100

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5192-100

5192-100 300 Amp system line contactor ITEM # PART # 1 *

304297-000 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, 300 Amp line “E” Screw, cap

BT Prime-Mover, Inc.

1 2

UNITS “E”

Quality Parts

5192-200 5192-200

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5192-200

5192-200 200/300 Amp system “EE” line contactor ITEM # PART # 1 *

304297-001 301951-010

July 06, 2001

Return

# FOR ASSY.

NAME Contactor, line “EE” Screw, cap

BT Prime-Mover, Inc.

2 1

UNITS “EE”

Quality Parts

5230-000 5230-000

1/2

1 8

VOLTS

DATCON

Return

BT Prime-Mover, Inc.

July 28, 1997

Quality Parts

5230-000

5230-000 Voltage / battery indicator ITEM # PART # 1 2 3 4 5

301445-001 305282-001 306051-001 306052-000 14915-01

July 28, 1997

Return

# FOR ASSY.

NAME Battery discharge indicator/hourmeter Battery discharge indicator, BDI Display, BDI/Hourmeter lift interrupt Harness, wire Plug, hole

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

Quality Parts

5290-000 5290-000

QUARTZ

HOURS

1 10

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5290-000

5290-000 Hourmeter / speedometer ITEM # PART # 1

302201-000

October 1996

Return

# FOR ASSY.

NAME Hourmeter

BT Prime-Mover, Inc.

UNITS

Quality Parts

5310-000 5310-000

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5310-000

5310-000 Start / stop switch ITEM # PART # 1 * 1 2 3 3 * 4 5

302016-000 302092-000 304267-000 11880-09 20208-00 20323-00 49771-02 14986-03 305493-000

July 06, 2001

Return

# FOR ASSY.

NAME Switch, key Keys, set of 2 Switch, toggle Screw, round Switch, brake interlock Switch, brake interlock (Sealed) Fitting, male tab wire Nut, twin Switch, disconnect

BT Prime-Mover, Inc.

1 1 1 2 1 1 2 1 1

UNITS

Sealed

Quality Parts

5330-000 5330-000

1 2

Return

BT Prime-Mover, Inc.

December 03, 1997

Quality Parts

5330-000

5330-000 Speed controls ITEM # PART # 1 2 3

307644-000 119697 301825-010

December 03, 1997

Return

# FOR ASSY.

NAME Potentiometer bracket assembly Gear Screw

BT Prime-Mover, Inc.

UNITS

1 1 2

Quality Parts

5390-001 5390-001

12 7

5 6

Return

BT Prime-Mover, Inc.

August 08, 1997

Quality Parts

5390-001

5390-001 Control cables / harnesses ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 6 7 8 9 10 11 12

Harness, head Nut, clip Clamp Screw, flat head Harness, handle stem Harness (supplied with item number 5) Harness, main Diode Jumper Connector, plug Receptacle, socket Wire, 4 in. [101 mm]

1 1 1 1 1 1 1 6 2 1 5 As Req’d.

302023-000 14851-04 15677-10 301922-020 307193-000 307566-000 307589-000 49607-00 20163-102 306215-001 306216-001 52-07933-00

August 08, 1997

Return

BT Prime-Mover, Inc.

UNITS

Quality Parts

5430-000 5430-000

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

12 13 16

A2 F2

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

5430-000

5430-000 200 Amp system motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 105 Amp (See Fig.# 5911-000) Screw, cap Breaker, control (See Fig.# 5910-000) Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus “EE” Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 300 AMP 1 105 AMP 2 1 12 Amp 1 1 1 1 1 “EE” 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 ------------------301951-016 ------------------301951-010 301951-010 301960-006 302792-000 305967-000 305974-004 305968-000 305969-000 305966-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

July 06, 2001

Return

BT Prime-Mover, Inc.

UNITS

Quality Parts

5430-100 5430-100

1 2 3 9

6 4 5

Route all motor cables through sleeve. With motor terminals approximately 12 in. [305 mm] from sleeve use plastic cable tie to hold sleeve in place.

9 14 F2

12 13 16

A2 F2

Return

BT Prime-Mover, Inc.

August 11, 1999

Quality Parts

5430-100

5430-100 300 Amp system motor power cables ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 6 6 7 7 7 8 8 9 10 11 12 13 14 15 16 17

Cable Cable Cable Fuse, 300 AMP Breaker, 150 Amp (See Fig.# 5911-000) Screw, cap Breaker, control (See Fig.# 5910-000) Screw, cap Screw, cap Nut Washer, brass flat Bar, bus Cable “EE” Bar, bus Bar, bus Cable Sleeve, 12 in. [305 mm] Cable Cable Cable Cable Tie, wire

1 1 1 1 1 150 AMP 2 1 12 Amp 1 1 1 1 1 1 “EE” 1 1 1 As Req’d. 1 1 1 1 2

305976-001 305976-000 305975-000 25094-04 ------------------301951-016 ------------------301951-010 301951-010 301960-006 302792-000 305970-000 305974-004 305969-000 306504-000 305975-001 52-05103-00 305974-003 305974-000 305974-002 305974-001 25332-01

August 11, 1999

Return

BT Prime-Mover, Inc.

UNITS

Quality Parts

5460-000

VOLTAGE

CURRENT

MODEL

SERIAL

5460-000

100

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5460-000

5460-000 200 Amp system transistor panel ITEM # PART # 1 2 3

305878-000 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 200 AMP system Screw, cap Panel

BT Prime-Mover, Inc.

1 2 1

UNITS 200 AMP

101

Quality Parts

5460-100

VOLTAGE

CURRENT

MODEL

SERIAL

5460-100

102

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

5460-100

5460-100 300 Amp system transistor panel ITEM # PART # 1 2 3

305878-001 301951-010 306345-000

October 1996

Return

# FOR ASSY.

NAME Controller, 300 AMP system Screw, cap Panel

BT Prime-Mover, Inc.

1 2 1

UNITS 300 AMP

103

Quality Parts

5510-000 5510-000

7 6

9 12

14 15 16

104

Return

BT Prime-Mover, Inc.

July 20, 1998

Quality Parts

5510-000

5510-000 Micro switches ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

301917-000 302130-000 302130-001 308518-000 NSS NSS NSS NSS NSS NSS NSS 301825-010 306064-000 306097-000 301950-016 11885-03 11072-14 11261-11

July 20, 1998

Return

NAME

# FOR ASSY.

4 1 1 1 2 1 1 1 1 2 2 2 As Req’d. As Req’d. As Req’d. As Req’d. As Req’d. As Req’d.

BT Prime-Mover, Inc.

UNITS

105

Quality Parts

5590-000 5590-000

Sideshifter Coil

Tilt Coil

2 3

To Main Wiring Harness

106

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

5590-000

5590-000 Control cables, harness ITEM # PART # 1 2 3

306192-001 ------------------306191-010

July 24, 2001

Return

# FOR ASSY.

NAME Harness, Tilt & Sideshifter (1 Auxiliary Function) Manifold assembly (See Fig.# 6220-001) Harness assembly

BT Prime-Mover, Inc.

UNITS

1 1 1

107

Quality Parts

5610-000 5610-000

VOLTAGE

CURRENT

MODEL

SERIAL

108

Return

BT Prime-Mover, Inc.

November 13, 1997

Quality Parts

5610-000

5610-000 Pump contactor ITEM # PART # 1 2

22226-01 301951-010

November 13, 1997

Return

# FOR ASSY.

NAME Solenoid, pump Screw, cap

BT Prime-Mover, Inc.

UNITS

1 2

109

Quality Parts

5910-000 5910-000

110

Return

BT Prime-Mover, Inc.

May 20, 1998

Quality Parts

5910-000

5910-000 Control circuit breaker ITEM # PART # 1

301889-000

May 20, 1998

Return

NAME Breaker, 12 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

12 AMP

111

Quality Parts

5911-000 5911-000

Old

112

Return

New

BT Prime-Mover, Inc.

August 13, 1998

Quality Parts

5911-000

5911-000 Power circuit breaker ITEM # PART # 1 1

307601-001 307601-000

August 13, 1998

Return

NAME Breaker, 105 AMP Breaker, 150 AMP

BT Prime-Mover, Inc.

# FOR ASSY.

UNITS

1 1

105 AMP 150 AMP

113

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

6000 Hydraulic System 6000 Hydraulic System

Return

BT Prime-Mover, Inc.

Quality Parts

6100-000 6100-000

25 23 20

4 5 19 18 17

7 16 14

15 12 9

11 10 116

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6100-000

6100-000 CSX10/20/30 Hydraulic pump (Model # DM-1005) ITEM #

PART #

NAME

305008-000

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (6 GPM [22.7 LPM]) Seal, oil O Ring Cap, relief O Ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

117

Quality Parts

6100-001 6100-001

25 23 20

4 5 19 18 17

7 16 14

15 12 9

11 10 118

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6100-001

6100-001 CSX40 Hydraulic pump (Model # DM-1006) ITEM # PART #

NAME

305008-001

Pump and Motor Assembly

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Pump motor assembly (See Fig.# 1750-000) Coupler Screw, flat head Mounting Pin Cover Lockwasher Screw, cap Tube, 14 in. [356 mm] long Filter Clamp Hose Clamp Adapter Screw, cap Bolt Pump assembly (5 GPM [18.9 LPM]) Seal, oil O Ring Cap, relief O Ring Screw, relief adjuster Spring Ball Endhead Pin, dowel Lockwasher Screw, socket head

1 1 2 1 2 1 3 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 4

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

119

Quality Parts

6110-000 6110-000

8 2

9 3

120

Return

BT Prime-Mover, Inc.

July 24, 1998

Quality Parts

6110-000

6110-000 Hydraulic tank ITEM # PART # 1 2 3 4 5 6 7 8 9

--------------------------------301652-090 305009-000 303872-000 305010-000 13928-00 305716-000 49587-01

July 24, 1998

Return

# FOR ASSY.

NAME Pump & motor assembly (See Section 6100) Solenoid valve assembly (See Fig.# 6170-000) Screw, cap Clamp Reservoir Breather kit Magnet Handle Fitting, diagnostic

BT Prime-Mover, Inc.

UNITS

1 1 2 1 1 1 1 1 1

121

Quality Parts

6120-000 6120-000

2 7 8 10

6 9 11

To Mast

122

Return

BT Prime-Mover, Inc.

September 06, 2001

Quality Parts

6120-000

6120-000 One spool valve hydraulic lines ITEM #

PART #

NAME

1 2 3 4 5 6 7 8 9 10 11

----------------49656-01 49517-18 49517-18 ----------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01

September 06, 2001

Return

# FOR ASSY. UNITS

BT Prime-Mover, Inc.

1 2 1 1 1 1 1 1 1 1 1

123

Quality Parts

6120-100 6120-100 4 1

5 12

7 8

18 6

9 16 15

20 To Mast

21 25

22 23 24

From Mast to Compensator 19

124

Return

BT Prime-Mover, Inc.

September 06, 2001

Quality Parts

6120-100

6120-100 Two spool valve hydraulic lines ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 17 18 19 20 21K 22K 23K 24 25K K

------------------49656-01 49517-18 49517-18 ------------------49655-01 49653-01 49653-01 49616-01 49517-17 49653-01 49656-08 306672-002 306672-003 306672-001 49653-08 25969-04 25969-02 49654-01 ------------------305755-000 NA NSS NSS NSS NA NSS 305755-010

September 06, 2001

Return

# FOR ASSY.

NAME Pump & tank assembly (See Fig.# 6110-000) Fitting, adapter Hose assembly Hose assembly Two spool valve assembly (See Fig.# 6160-100) Fitting, adapter Fitting, 90° Fitting, 90° Fitting, tee Hose assembly Fitting, 90° Adapter, straight Hose (CSX20) Hose (CSX30) Hose (CSX40) Fitting, 90° Orifice, 0.052 in. [1.31 mm] Orifice, 0.046 in. [1.17 mm] Elbow, 45° Tilt cylinder assembly (See Fig.# 6660-000) Compensator cylinder assembly Rod Ring, wiper Ring, backup O Ring Cylinder Ring, retainer Kit, compensator seal (Contains items marked with “K”)

BT Prime-Mover, Inc.

1 2 1 1 1 2 2 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1

UNITS

CSX20 CSX30 CSX40

125

Quality Parts

6125-001 6125-001

Effective Serial Number 28163001 - UP

3 7

To Control Valve

126

Return

BT Prime-Mover, Inc.

July 24, 1998

Quality Parts

6125-001

6125-001 CSX10 Two stage mast lines Serial Number 28163001 - UP ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10

Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Orifice Hose Nut Clamp Screw, cap Fitting, adapter Regulator, flow Hose

----------------307050-000 306374-001 49517-25 301960-008 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 2 2 2 1 1

127

Quality Parts

6125-101 6125-101

Effective Serial Number 28163001 - UP

1 2 3 4 To Control Valve

128

Return

BT Prime-Mover, Inc.

July 24, 1998

Quality Parts

6125-101

6125-101 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 5

304638-003 21037-03 49656-11 49517-19 -------------------

July 24, 1998

Return

# FOR ASSY.

NAME Fitting, adapter Valve, flow limiting Fitting, adapter Hose assembly Cylinder assembly (See Fig.# 6610-001)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1

129

Quality Parts

6125-201 6125-201

Effective Serial Number 28163001 - UP

4 3

To Compensator From Mast

To Control Valve

130

Return

8 10

9 6 5

BT Prime-Mover, Inc.

July 24, 1998

Quality Parts

6125-201

6125-201 Two stage mast lines Serial Number 28163001 - UP ITEM # PART # 1 2 3 4 4 5 6 7 8 9 10 11

----------------307050-000 49517-25 49517-32 49517-19 301960-008 49616-01 15677-11 301652-016 49656-12 21037-05 49517-21

July 24, 1998

Return

# FOR ASSY.

NAME Cylinder assembly (See Fig.# 6610-001) Valve, flow limiting Hose Hose CSX20/30 Hose CSX40 Nut Tee Clamp Screw, cap Fitting, adapter Regulator, flow Hose

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 2 1 2 2 2 1 1

131

Quality Parts

6125-300 6125-300

4 To Compensator From Mast

5 6 5 7 To Control Valve

132

Return

BT Prime-Mover, Inc.

July 24, 1998

Quality Parts

6125-300

6125-300 Two stage mast lines ITEM # PART # 1 2 3 4 5 6 7 8 8

------------------26907-01 49517-31 49616-01 49656-12 21037-05 49517-30 49517-32 49517-19

July 24, 1998

Return

# FOR ASSY.

NAME Cylinder assembly (See Fig.# 6610-100) Valve, flow limiting Hose Fitting, Tee Fitting, adapter Regulator, flow Hose Hose CSX20/30 Hose CSX40

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1 1 1 1

133

Quality Parts

6125-400 6125-400

2 3

1 4

6 2 5

1 10 12

9 13 To Compensator from mast 20

14 18

20 16

To Control Valve 134

Return

17 15 BT Prime-Mover, Inc.

9 8 July 25, 2001

Quality Parts

6125-400

6125-400 Two stage full freelift lines ITEM # PART #

NAME

1 2 3 4 4 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Clamp Staging cylinder assembly (See Fig.# 6610-200) Channel Hose, 71/104 inch [1803/2641 mm] Hose, 83/128 inch [2108/3251 mm] Hose, 95/152 inch [2413/3860 mm] Tube Freelift cylinder assembly (See Fig.# 6620-200) Valve, flow limiting (6 GPM [22.7 LPM]) Valve, flow limiting (4 GPM [15.1 LPM]) Tee Fitting, reducer Hose Hose Hose CSX20/30 Hose CSX40 Fitting, reducer Nut Tee Clamp Screw, cap Regulator, flow Fitting, adapter Hose

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

4 2 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 1 2 2 1 2 1

135

Quality Parts

6125-500 6125-500

1 6

2 10 3 4

1 To Compensator From Mast 12

13 18 21

14 17

19 15 9

To Control Valve

136

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6125-500

6125-500 Three stage mast lines ITEM # PART #

NAME

1 2 2 2 3 4 5 6 7 8 9 10 11 12 13 13 14 15 16 17 18 19 20 21

Valve, flow limit (10 GPM [37.8 LPM]) Hose assembly, 71/150 inch [1803/3849 mm] Hose assembly, 83/180 inch [2108/4572 mm] Hose assembly, 87/189 inch [2209/4800 mm] Fitting, 90° bulkhead Hose assembly Valve, flow limit (16 GPM [60.5 LPM]) Freelift cylinder assembly (See Fig.# 6620-300) Staging cylinder assembly (See Fig.# 6610-300) Nut Valve, flow limit (7.5 GPM [28.3 LPM]) Staging cylinder assembly (See Fig.# 6610-300) Hose Hose Hose CSX20/30 Hose CSX40 Tee Tee Nut Clamp Screw, cap Regulator, flow Fitting, adapter Hose

26907-01 49641-54 49641-55 49641-56 49634-02 49516-49 26907-00 ------------------------------------49624-02 26907-02 ----------------49517-27 49517-28 49517-32 49517-19 49616-01 49652-01 301690-008 15677-15 301652-016 21037-04 49656-01 49517-21

July 25, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1

UNITS

1 Port 2 Ports

137

Quality Parts

6160-002 6160-002

22 21

2 3

20 3 15

16 17 18

12 11

10 2

138

Return

BT Prime-Mover, Inc.

December 17, 2001

Quality Parts

6160-002

6160-002 Control valve (One spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Control Valve Assembly, One Spool Plug assembly O Ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Body Poppet Spring, load check

305937-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 NSS 306134-000 306130-000

December 17, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 4 4 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1

139

Quality Parts

6160-101 6160-101

2 23 22 19 20

17 18

15 14

140

Return

15 14

16 17

18 3

BT Prime-Mover, Inc.

December 17, 2001

Quality Parts

6160-101

6160-101 Control valve (Two spool control valve) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Control Valve Assembly, Two Spool Plug assembly O Ring Spool, “T” Cap, relief Gasket Nut, jam Screw, adjustment Spring Retainer, ball Ball Seat, valve Plug Lockwasher and screw Cap, end Detent, spool Spacer Spring Washer Detent, spool Body Poppet Spring, load check

305938-000 306133-000 306123-000 306137-000 306140-000 306127-000 306139-000 306126-000 306129-000 306128-000 306120-000 306125-000 306141-000 306142-000 306135-000 306143-000 306131-000 306132-000 306136-000 306467-000 NSS 306134-000 306130-000

December 17, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 4 4 2 1 2 1 1 1 1 1 1 1 4 2 1 2 2 4 1 1 2 2

141

Quality Parts

6170-000 6170-000

7 8

9 3 4 5

142

Return

BT Prime-Mover, Inc.

August 30, 2001

Quality Parts

6170-000

6170-000 Pressure / flow control valve ITEM # PART #

NAME

305021-000

Solenoid Control Valve Assembly

1 2 3 * 4 5 6 * 7 8 9 10 11 12

305117-000 305128-000 305118-000 305119-000 305122-000 305127-000 305120-000 305121-000 305123-000 311795-000 305124-000 305125-000 305126-000 NA

Valve, check Plug, large Valve, N.C. Kit, Seal (for item number 3) Coil Plug, small Valve, 3 way 2 position Kit, seal (for item number 6) Filter assembly O Ring Filter O Ring O Ring Body

2 6 1 1 2 3 1 1 1 1 1 1 1 1

August 30, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

143

Quality Parts

6220-001 6220-001

5 3

144

Return

BT Prime-Mover, Inc.

July 05, 2001

Quality Parts

6220-001

6220-001 Control valve (Manifold assembly) ITEM # PART # * *

308217-000 308217-001

Manifold assembly (Tilt and Sideshifter) Manifold assembly (Tilt Only)

1 1

1 2 3 4 5

304797-000 304795-000 NA 308328-000 304794-000

Coil Valve, BI-Directional Body Valve, 4 way spool (Use with Tilt and Sideshifter) Coil (Use with Tilt and Sideshifter)

3 3 1 1 1

July 05, 2001

Return

# FOR ASSY. UNITS

NAME

BT Prime-Mover, Inc.

145

Quality Parts

6610-001 6610-001

Effective Serial Number 28163001 - UP

3 4

7 K

13 9

11 12

146

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6610-001

6610-001 Two stage mast lift cylinder Serial Number 28163001 - UP ITEM # PART # * * *

308014-000 308014-001 308014-002

Cylinder assembly, 71/104 inch [1803/2641 mm] Cylinder assembly, 83/128 inch [2108/3251 mm] Cylinder assembly, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4K 5K 6 7K 8K 9 9 9 10 11 12 13 13 13 K

NSS NSS NSS NSS NSS 304853-000 NSS NSS 305413-000 305413-001 305413-002 23075-02 22206-00 11826-18 308015-000 308015-001 308015-002 311419-000

Screw Washer, seal Wiper Seal Ring, wear Bearing Ring, back-up O Ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, stop Guide, piston rod Ring, retainer Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

# FOR ASSY. UNITS

NAME

BT Prime-Mover, Inc.

147

Quality Parts

6610-100 6610-100

10 3

16 9

15 14 13

7 6

12 5 11 4

148

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6610-100

6610-100 Two stage mast lift cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305088-000 305088-001 305088-002

Cylinder assembly, 71/100 inch [1803/2540 mm] Cylinder assembly, 83/124 inch [2108/3149 mm] Cylinder assembly, 95/150 inch [2413/3810 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 10 10 10 11K 12K 13 14K 15K 16K K

11897-03 49548-00 305089-000 305089-001 305089-002 11827-20 304106-000 29635-00 NSS 304112-000 23075-02 305090-000 305090-001 305090-002 NSS NSS 305093-000 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/100 inch [1803/2540 mm] Tube cylinder, 83/124 inch [2108/3149 mm] Tube cylinder, 95/150 inch [2413/3810 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Ring, retainer Rod, cylinder, 71/100 inch [1803/2540 mm] Rod, cylinder, 83/124 inch [2108/3149 mm] Rod, cylinder, 95/150 inch [2413/3810 mm] O Ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

149

Quality Parts

6610-200 6610-200

7 8

10 11

150

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6610-200

6610-200 Two stage full freelift staging cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305441-000 305441-001 305441-002

Staging Cylinder assy, 71/104 inch [1803/2641 mm] Staging Cylinder assy, 83/128 inch [2108/3251 mm] Staging Cylinder assy, 95/152 inch [2413/3860 mm]

1 1 1

1 2 3 4 5 6K 7 8 9 9 9 10 10 10 11 12K 13K 14 15K 16K K

14890-14 304920-000 304921-000 11936-07 11025-02 NSS 49548-00 11897-03 305442-000 305442-001 305442-002 305444-000 305444-001 305444-002 23075-03 NSS NSS 304860-000 NSS NSS 24536-00

Ring, wear Piston Spring Washer Retainer Retainer Screw Washer, seal Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Ring, retainer O Ring Ring, backup Bearing Seal, U cup Wiper, rod Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

151

Quality Parts

6610-300 6610-300

3 1

2 4

11 12 13 16

152

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6610-300

6610-300 Three stage mast staging cylinder ITEM # PART #

NAME

# FOR ASSY.

UNITS

-------------------

Cylinder assembly, 1 port

1 port

-------------------

Cylinder assembly, 2 ports

2 ports

1 2 3 4 5 6 7 8 9K 10 11 12 13 14 15K 16K K

49548-00 11897-03 ------------------------------------29830-00 29635-00 49274-10 12391-10 NSS 29634-00 27892-00 ------------------11015-39 29630-00 NSS NSS 311416-000

Screw Washer, seal Tube cylinder, 1 port Tube cylinder, 2 ports Plunger assembly Spring Plug O Ring Ring, wear Piston Ring, retainer Rod, cylinder O Ring Bearing Seal, rod Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1

1 port 2 ports

Three Stage Mast Staging cylinder Cylinder assy. 1 Port

Tube assy. 1 Port

Cylinder assy. 2 Ports

Tube assy. 2 Ports

Rod cylinder

Mast height

Item # *

Item # 3

Item # **

Item # 4

Item # 12

71/150 [1803/3810 mm]

304100-015

304263-015 304100-014

304263-014

304101-007

83/180 [2108/4572 mm]

304100-017

304263-001 304100-016

304263-000

304101-008

87/189 [2209/4800 mm]

304100-019

304263-003 304100-018

304263-002

304101-009

July 25, 2001

Return

BT Prime-Mover, Inc.

153

Quality Parts

6620-200 6620-200

4 1

15 14

13 12

154

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6620-200

6620-200 Two stage full freelift, freelift cylinder ITEM # PART #

# FOR ASSY. UNITS

NAME

* * *

305437-000 305437-001 305437-002

Freelift cylinder assy, 71/104 inch [1803/2641 mm] Freelift Cylinder assy, 83/128 inch [2108/3251 mm] Freelift Cylinder assy, 95/152 inch [2413/3860 mm]

1 1 1

1K 2K 3K 4 5K 6K 7 7 7 8 8 8 9 10 11 12 13 14 15 16K K

NSS NSS NSS 28142-00 NSS NSS 22434-14 22434-15 22434-16 305438-000 305438-001 305438-002 49548-00 11897-03 30555-00 30556-00 30612-01 13857-01 28137-00 NSS 311418-000

Wiper Seal, rod Ring, wear Bearing Ring, backup O Ring Rod cylinder, 71/104 inch [1803/2641 mm] Rod cylinder, 83/128 inch [2108/3251 mm] Rod cylinder, 95/152 inch [2413/3860 mm] Tube cylinder, 71/104 inch [1803/2641 mm] Tube cylinder, 83/128 inch [2108/3251 mm] Tube cylinder, 95/152 inch [2413/3860 mm] Screw Washer, seal Retainer Pin Spring Ball Piston Ring, wear Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

155

Quality Parts

6620-300 6620-300

K 2

3 15

14 13 7 12 6 11 5 10

156

Return

BT Prime-Mover, Inc.

July 25, 2001

Quality Parts

6620-300

6620-300 Three stage mast freelift cylinder ITEM # PART #

# FOR ASSY.

NAME

* * *

304105-000 304105-001 304105-002

Cylinder assembly, 71/150 inch [1803/3810 mm] Cylinder assembly, 83/180 inch [2108/4572 mm] Cylinder assembly, 87/189 inch [2209/4800 mm]

1 1 1

1 2 3 3 3 4 5 6 7K 8 9 9 9 10K 11K 12 13K 14K 15K K

11897-03 49548-00 304108-000 304108-001 304108-002 11827-20 304106-000 29635-00 NSS 304112-000 304111-000 304111-001 304111-002 NSS NSS 28142-00 NSS NSS NSS 311418-000

Washer, seal Screw Tube cylinder, 71/150 inch [1803/3810 mm] Tube cylinder, 83/180 inch [2108/4572 mm] Tube cylinder, 87/189 inch [2209/4800 mm] Ring, retainer Plunger assembly Spring Ring, guide Piston Rod cylinder, 71/150 inch [1803/3810 mm] Rod cylinder, 83/180 inch [2108/4572 mm] Rod cylinder, 87/189 inch [2209/4800 mm] O Ring Ring, backup Bearing Ring, guide Seal Wiper Kit, seal (Contains Items Marked With “K”)

1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1

July 25, 2001

Return

BT Prime-Mover, Inc.

UNITS

157

Quality Parts

6660-000 6660-000

16 18 21

17 K

1 2

158

Return

BT Prime-Mover, Inc.

August 08, 2001

Quality Parts

6660-000

6660-000 Tilt cylinder ITEM # PART # 1 2 3 4 5 6 7 8K 9 10K 11K 12K 13 14 15 16 17K 18K 19 20K 21K K

11898-09 304707-000 304726-000 11073-44 304788-000 304730-000 14908-29 NSS 304736-000 NSS NSS NSS 11020-15 304727-000 304731-022 304737-000 NSS NSS 304735-000 NSS NSS 304726-010

August 08, 2001

Return

# FOR ASSY.

NAME Ring, retainer Pin, base Tilt Cylinder Assembly Pin, roll Pin, rod end Tube Nut, lock (Torque to 425/475 ft/lb [576/644 N•m) Ring, wear Piston O Ring Ring, backup O Ring Bushing Eye, rod Nut, jam Rod, cylinder Wiper Seal, rod Bearing O Ring Ring, wear Kit, seal (Contains Items Marked With “K”)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

159

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

7000 Operating Function - Lifting Device 7000 Operating Function Lifting Device

Return

BT Prime-Mover, Inc.

Quality Parts

7105-000 7105-000

2 4

1 5

162

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

7105-000

7105-000 Mast pivot ITEM # PART # 1 2 3 4 5 6

11898-06 304712-000 11020-47 11073-24 305141-050 11073-15

October 1996

Return

# FOR ASSY.

NAME Ring, retainer Pivot Bushing Pin, roll Screw, socket lock Pin, roll

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 1

163

Quality Parts

7110-001 7110-001

Effective Serial Number 28163001 - UP 2

10 11

15 14

9 16 17 23

21 22

164

Return

2 3

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7110-001

7110-001 Two stage mast Serial Number 28163001 - UP ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 9 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

July 24, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 4 4 4 1 2 2 4 1 1 1 4 4 1 1 1 1 2 2 2 2 2 8 2 1

165

Quality Parts

7110-100 7110-100

4 5 1

2 7 3 8

10 6

19 17

15 14

7 11

5 1 2

14 18

166

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7110-100

7110-100 Two stage mast ITEM # PART #

NAME

1 1 2 3 4 4 4 5 6 6 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 19

Shim, 0.05 inch (1.27 mm) As Req’d. Shim, 0.08 inch (2.03 mm) As Req’d. Bearing 4 Anchor, chain 2 Chain, lift 71/100 inch [1803/2540 mm] 2 Chain, lift 83/124 inch [2108/3149 mm] 2 Chain, lift 95/150 inch [2413/3810 mm] 2 Pin, cotter 8 Column, Inner 71/100 inch [1803/2540 mm] 1 Column, Inner 83/124 inch [2108/3149 mm] 1 Column, Inner 95/150 inch [2413/3810 mm] 1 Pin, chain 4 Lift frame assembly (See Fig.# 7420-100) 1 Bar, down stop 1 Screw, cap 2 Pin, cotter 2 Pin, cylinder anchor 2 Screw, cap 6 Washer, flat 8 Cylinder assembly (See Fig.# 7170-200) 1 Nut, jam 2 Nut 2 Nut 2 Column, Outer 71/100 inch [1803/2540 mm] 1 Column, Outer 83/124 inch [2108/3149 mm] 1 Column, Outer 95/150 inch [2413/3810 mm] 1

July 24, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

167

Quality Parts

7110-200 7110-200

2 12 5 3 6

10 1 2 8

168

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7110-200

7110-200 Two stage full freelift mast ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 6 7 8 9 10 11 11 11 12

As Req’d. 4 2 2 1 1 1 1 2 1 1 2 1 1 1 1

11857-03 21089-01 ----------------11073-23 305430-000 305430-001 305430-002 24519-01 11139-05 11139-04 ----------------49818-00 305423-000 305423-001 305423-002 -----------------

July 24, 2001

Return

BT Prime-Mover, Inc.

UNITS

169

Quality Parts

7110-300 7110-300

23 21 2 4 1

24 25 26

28 27

5 8

6 10

11 13 4 3

16 20

19 18

30 29

5 29

15 16

Three Stage Mast Staging Lift Chain

Column inner

Free Lift Chain

Column Intermediate

Column outer

Mast height

Item # 2

Item # 9

Item # 10

Item # 17

Item # 20

71/150 inch [1803/3810 mm]

14835-08

305301-000

14835-83

305297-000

305211-000

83/180 inch [2108/4572 mm]

14835-10

305301-001

14835-84

305297-001

305211-001

87/189 inch [2209/4800 mm]

14835-70

305301-002

14835-85

305297-002

305211-002

170

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7110-300

7110-300 Three stage mast ITEM # PART #

NAME

1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

304359-000 See Chart 11157-03 30554-00 11857-05 11857-09 21089-02 ----------------302772-040 See Chart See Chart --------------------------------300758-000 11133-05 304358-020 303716-020 See Chart 305522-000 301652-016 See Chart 29609-00 29624-00 49994-03 49993-07 50001-11 50003-01 11160-11 29637-00 29917-03 301837-000 301957-060

July 24, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

171

Quality Parts

7170-000 7170-000

10 2 11 3

9 5

172

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7170-000

7170-000 Two stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

11047-09 21057-00 11160-09 11523-04 21056-00 304549-000 11261-12 21055-00 49267-00 11073-21 52-07962-00

July 24, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 2 2 2 2 1 4 2 2 2 As Req’d. 10.5 feet [3200.4 mm] 12.6 feet [3840.5 mm] 14.5 feet [4419.6 mm]

173

Quality Parts

7170-100 7170-100 4 2

5 6 7 8 9 10

174

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7170-100

7170-100 Two stage full freelift mast lifting gear ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 9 9 10 11 12

24514-00 11898-02 11160-09 24497-00 22211-00 11523-10 11143-03 49818-00 14835-50 14835-51 14835-52 22257-00 11261-12 -----------------

July 24, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 2 2 2 2 2 2 2 2 2 2 4 1

175

Quality Parts

7170-200 7170-200

2 3 4 5 6 3

3 6 5 4 3 2 1

176

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

7170-200

7170-200 Two / three stage mast lifting gear ITEM # PART # 1 2 3 4 5 6 7 8 9

11160-11 304983-000 304357-000 49993-07 49994-03 29624-00 304118-000 304117-000 301740-001

October 1996

Return

# FOR ASSY.

NAME Fitting, grease Ring, retainer Shim Race Bearing, roller Sheave, chain Head, sheave Shaft Screw, set

BT Prime-Mover, Inc.

UNITS

2 2 4 2 2 2 1 1 2

177

Quality Parts

7210-001 7210-001

Effective Serial Number 28077002 - UP

1 2

22 20

18 17

15 14

7 28

27 13 12

178

Return

BT Prime-Mover, Inc.

July 06, 2001

Quality Parts

7210-001

7210-001 Sideshifter assembly Serial Number 28077002 - UP ITEM # PART # * *

307969-000 307969-001

1 308275-000 2 308276-000 3 308277-000 4 308278-000 5 NA 6 308279-000 7 308280-000 8 308281-000 9 308282-000 10 308283-000 11 308284-000 12 308285-000 13 308286-000 14 308287-000 15 308288-000 16K NSS 17 308289-000 17 308289-001 18K NSS 19K NSS 20 308290-000 21 308291-000 22 308292-000 23K NSS 24K NSS 25 308293-000 25 308293-001 26 308294-000 26 308294-001 27 308295-000 28 308296-000 29 308297-000 K 308298-000

July 06, 2001

Return

# FOR ASSY.

UNITS

Sideshifter Assembly, 4 in. [101.6 mm] Stroke Sideshifter Assembly, 6 in. [152.4 mm] Stroke

1 1

4 in. Stroke 6 in. Stroke

Screw Bracket Support Pad, upper Frame, sideshifter Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Seal Piston, 4 in. [101.6 mm] Center Stroke Piston, 6 in. [152.4 mm] Center Stroke O Ring Ring Bushing Ring, cylinder cap Cap, left cylinder Seal Seal Rod, 4 in. [101.6 mm] Center Stroke Rod, 6 in. [152.4 mm] Center Stroke Cylinder, 4 in. [101.6 mm] Center Stroke Cylinder, 6 in. [152.4 mm] Center Stroke Washer Screw Restrictor, flow Kit, seal (Contains items marked with “K”)

4 2 1 4 1 4 1 2 1 4 2 2 4 1 1 1 1 1 2 2 2 2 1 2 2 2 2 1 1 2 2 2 1

NAME

BT Prime-Mover, Inc.

4 in. Stroke 6 in. Stroke

4 in. Stroke 6 in. Stroke 4 in. Stroke 6 in. Stroke

179

Quality Parts

7410-001 7410-001

1 2

3 4

180

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7410-001

7410-001 Fork assembly ITEM # PART #

21372-00 21372-01 21372-02 21372-03

3000 Lb [1360 kg] This fork assembly is 1.50 in. [38.1 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

* * * *

25008-01 25008-02 25008-03 25008-04

4000 Lb [1814 kg] This fork assembly is 1.75 in. [44.45 mm] thick Fork assembly, 30 inch [762 mm] Fork assembly, 36 inch [914 mm] Fork assembly, 42 inch [1066 mm] Fork assembly, 48 inch [1219 mm]

2 2 2 2

1K 2K 3K 4K 5K 6 K

NSS NSS NSS NSS NSS NA 311115-000

* * * *

July 24, 2001

Return

# FOR ASSY.

NAME

Knob Wedge Washer Spring Pin Fork Kit, knob (Contains Items Marked with “K”)

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1

181

Quality Parts

7420-000 7420-000

1 2

182

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7420-000

7420-000 Two stage mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305415-000

July 24, 2001

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 inch [1.27 mm] Frame, lift

4 As Req’d. 1

BT Prime-Mover, Inc.

UNITS

183

Quality Parts

7420-100 7420-100

184

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7420-100

7420-100 Two stage mast fork carriage unit ITEM # PART # 1 1 2 3 4 5 6

11857-05 11857-09 305477-000 11133-04 305693-000 305136-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Pin, cotter Pin Anchor, chain Bearing

As Req’d. As Req’d. 1 4 2 2 4

BT Prime-Mover, Inc.

UNITS

185

Quality Parts

7420-200 7420-200

1 2

186

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7420-200

7420-200 Two stage full freelift mast fork carriage unit ITEM # PART # 1 2 3

21089-01 11857-03 305445-000

July 24, 2001

Return

NAME

# FOR ASSY.

Bearing Shim, 0.05 inch [1.27 mm] Frame, lift

4 As Req’d. 1

BT Prime-Mover, Inc.

UNITS

187

Quality Parts

7420-300 7420-300

1 2 3

188

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

7420-300

7420-300 Three stage mast fork carriage unit ITEM # PART # 1 1 2 3

11857-05 11857-09 304448-000 21089-02

July 24, 2001

Return

NAME

# FOR ASSY.

Shim, 0.05 inch [1.27 mm] Shim, 0.08 inch [2.03 mm] Frame, lift Bearing

As Req’d. As Req’d. 1 4

BT Prime-Mover, Inc.

UNITS

189

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

8000 Peripheral / Installation Equipment 8000 Peripheral / Installation Equipment

Return

BT Prime-Mover, Inc.

Quality Parts

This page intentionally left blank

Return

BT Prime-Mover, Inc.

Quality Parts

9000 Options / Attachments 9000 Options / Attachments

Return

BT Prime-Mover, Inc.

Quality Parts

9100-002 9100-002

To Mast

1 4

4 4

11 To Control Valve

194

Return

BT Prime-Mover, Inc.

8 9

August 08, 2001

Quality Parts

9100-002

9100-002 Attachments (Supply line to mast) ITEM # PART # 1 2 3 4 5 6 7 8 9 10 11

22144 ------------------310959-008 49656-08 311381-032 311381-000 ------------------25969-02 49653-08 25969-04 311381-022

August 08, 2001

Return

# FOR ASSY.

NAME Screw, cap Manifold assembly (See Fig.# 6220-001) Nut Adapter Hose Hose Tilt cylinder assembly (See Fig.# 6660-000) Orifice, 0.046 inch [1.17 mm] Elbow, 90° Orifice, 0.052 inch [1.31 mm] Hose

BT Prime-Mover, Inc.

UNITS

2 1 2 6 1 1 1 1 2 1 2

195

Quality Parts

9100-100 9100-100

9 3 4

8 7 11

4 12 6

To Manifold Valve

196

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

9100-100

9100-100 Attachments (Two stage mast lines) ITEM # PART #

NAME

1 1 1 2 3 4 5 6 7 8 9 10 11 12 13

307107-015 307107-016 307107-017 305148-000 49632-00 49624-00 301652-025 49634-00 311381-034 306259-000 15677-02 49623-00 49656-08 311381-033 49635-00

July 24, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 2 6 2 2 1 1 2 2 2 1 2

197

Quality Parts

9100-300 9100-300

16 1 2

15 3 26

20 22

10 14 11

17 18 19

To Manifold Valve

198

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

9100-300

9100-300 Attachments (Three stage mast lines) ITEM # PART #

NAME

1 2 3 4 5 6 7 8 9 10 11 12 13 13 13 14 15 16 16 16 17 18 19 20 21 22 23 24 25

305535-000 50000-11 50003-01 49632-00 49624-00 306898-000 301652-025 305148-000 304610-000 14935-01 301652-016 301652-016 307107-012 307107-013 307107-014 305568-000 305148-000 307107-009 307107-010 307107-011 15677-02 306259-000 311381-034 49656-08 49623-00 311381-033 49635-00 49634-00 49624-00

July 24, 2001

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 2 2 2 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 2 1 2 2 4

199

Quality Parts

9370-001 9370-001

4 8

1 1

3 9

5 7 5

6 7

Two Stage Mast

1 14

12 9

5 6

Three Stage Mast

200

Return

BT Prime-Mover, Inc.

May 02, 2000

Quality Parts

9370-001

9370-001 Warning lights / alarm ITEM # PART #

NAME

# FOR ASSY.

1 2 3 4 5 5 5 5 5 5 5 5 5 5 * * 6 7 8 9 10 11 12 13 14 * *

2 2 2 As Req’d. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 2 1 2 1

May 02, 2000

Return

BT Prime-Mover, Inc.

UNITS

Amber Amber Red Red Amber Amber Red Red Blue Blue Bulb Tube

201

Quality Parts

9390-000 9390-000

202

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

9390-000

9390-000 Positioning equipment ITEM # PART # 1 2

301957-035 306396-000

October 1996

Return

# FOR ASSY.

NAME Screw, cap Device, pallet centering

BT Prime-Mover, Inc.

UNITS

3 1

203

Quality Parts

9500-000 9500-000

3 2

204

Return

BT Prime-Mover, Inc.

July 24, 2001

Quality Parts

9500-000

9500-000 Load backrest ITEM # PART # 1 1 1 2 3

305138-000 305138-001 305138-002 301957-030 50000-15

July 24, 2001

Return

# FOR ASSY.

NAME Backrest, 44 inch [1118 mm] load Backrest, 36 inch [915 mm] load Backrest, 48 inch [1219 mm] load Screw, cap Washer, flat

BT Prime-Mover, Inc.

UNITS

1 1 1 4 4

205

Quality Parts

9660-000 9660-000 Control Handle Side View-Section

Control Handle Top View

2 4

Position heater on inside of bracket. 4

Position heaters on inside of cover as shown.

Crimp 1/4” insulated male tabs onto heater leads and connect leads to harness.

1 6

Thermostat Location

206

Return

BT Prime-Mover, Inc.

October 1996

Quality Parts

9660-000

9660-000 Electrical heater ITEM # PART # 1 2 3 4 5 6

49831-00 302224-000 49771-09 49506-03 302231-000 301825-010

October 1996

Return

# FOR ASSY.

NAME Thermostat Bracket, heater Fitting, male tab wire Heater Harness, heater Screw

BT Prime-Mover, Inc.

UNITS

1 1 4 2 2 2

207

Quality Parts

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Return

BT Prime-Mover, Inc.

Quality Parts

10000 Tools 10000 Tools

Return

BT Prime-Mover, Inc.

Quality Parts

10010-000 10010-000

1 2

210

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10010-000

10010-000 Electrical controllers (Handset) ITEM # PART # 1 2

306415-000 306416-000

January 21, 1998

Return

# FOR ASSY.

NAME Kit, handset Cable, handset

BT Prime-Mover, Inc.

UNITS

1 1

211

Quality Parts

10020-000 10020-000

1 3

212

Return

BT Prime-Mover, Inc.

January 21, 1998

Quality Parts

10020-000

10020-000 Special tools and lubrications ITEM # PART # 1 2 3 4 5 6 * * *

202154 300128-000 300129-000 300161-000 49670-00 200025 301582-000 301583-000 301584-000

January 21, 1998

Return

# FOR ASSY.

BT Prime-Mover, Inc.

UNITS

1 1 1 1 1 1 1 1 1

213

Quality Parts

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BT Prime-Mover, Inc.

Quality Parts

11000 Alphabetical/Numerical Index 11000 Alphabetical/ Numerical Index

Return

BT Prime-Mover, Inc.

Return

BT Prime-Mover, Inc.

Alpha-

CSX ELECTRIC TRUCK Alphabetical Index

This Alphabetical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Description Adapter Adapter Adapter Adapter Adapter Adapter Adapter Alarm, travel Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, chain Anchor, hose Anchor, spring Anchor, spring Armature Armature Armature & fan assembly Axle, caster Backrest Backrest Backrest Baffle Ball Ball Ball Ball Ball Band, “EE” cover Band, cover Band, head Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, clamp Bar, down stop Bar, sheave head Bar, torsion Base, plate Base, spring Battery discharge indicator, BDI Battery discharge indicator/hourmeter Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing

January 21, 2002

Return

Part# 202154 306061-000 306061-000 49656-08 49656-08 49656-08 49656-08 49283-00 21055-00 22257-00 304359-000 304359-000 305136-000 306898-000 301860-000 301860-000 306642-000 307632-000 306017-000 301297-000 305138-000 305138-001 305138-002 301764-000 13857-01 300947-008 300947-008 306120-000 306120-000 305983-000 200027 300435-000 305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 306504-000 21112-01 305946-000 21110-00 304315-001 27796-02 304316-001 305282-001 301445-001 11205-26 11205-27 11205-30 11523-04 11523-10 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 25189-02 25189-02 25189-02 28142-00 28142-00 29630-00 300420-000 300420-000 304735-000 304853-000 304860-000 305093-000 307630-000 307630-000

FIG.# Item#

Description

Part#

10020-000 6100-000 6100-001 6120-100 9100-002 9100-100 9100-300 9370-001 7170-000 7170-100 7110-100 7110-300 7420-100 9100-300 3300-000 3300-100 1760-100 1760-001 1750-000 3560-000 9500-000 9500-000 9500-000 4110-001 6620-200 6100-000 6100-001 6160-002 6160-101 1750-000 1750-000 1760-100 5430-000 5430-000 5430-000 5430-000 5430-100 5430-100 5430-100 7110-001 7110-100 7110-001 3540-000 3560-000 3540-000 5230-000 5230-000 4180-000 2550-000 4180-000 7170-000 7170-100 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 0390-000 0390-100 0390-200 6620-200 6620-300 6610-300 1760-100 1760-100 6660-000 6610-001 6610-200 6610-100 1760-001 1760-001

Bearing Bearing, ball Bearing, ball Bearing, ball sealed Bearing, ball sealed Bearing, flanged Bearing, handle Bearing, handle Bearing, roller Bearing, roller Bearing, roller Bearing, thrust Block Body, cylinder Bolt Bolt Bolt, lower hook Bolt, stop Boot Boot Box, “EE” Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket Bracket, harness Bracket, heater Bracket, mounting Bracket, switch Bracket, switch Brake assembly Breaker, 105 AMP Breaker, 12 AMP Breaker, 150 AMP Breather kit Brush Brush assembly Brush set Bumper Bumper, door Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing Bushing, flanged Bushing, flanged Bushing, flanged Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable

49910-04 11030-21 49910-01 200309 200310 11695-12 301949-000 301949-000 11205-29 49994-03 49994-03 304349-000 301781-000 308288-000 306003-000 306670-000 308279-000 308280-000 305862-000 305862-000 305971-000 304633-000 304633-000 304634-000 304634-000 305522-000 306259-000 306259-000 307069-000 307151-000 308276-000 302061-000 302224-000 308018-000 301724-000 306064-000 23008-00 307601-001 301889-000 307601-000 305010-000 306644-000 307634-000 200188 302290-000 302069-000 11020-15 11020-41 11020-46 11020-47 11695-05 11695-05 301777-000 307444-000 308290-000 11695-06 11695-06 11695-12 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305975-000 305975-000 305975-001 305975-001 305976-000 305976-000 305976-000 305976-001

1 14 14 12 4 11 20 14 8 10 3 1 5 6 6 6 11 5 12 5 1 1 1 3 14 24 24 11 11 14 1 10 10 8 9 9 9 8 10 13 9 12 9 1 12 2 1 10 12 12 4 6 3 2 1 1 2 6 6 3 3 3 3 4 12 14 7 14 19 6 14 13 3 11

BT Prime-Mover, Inc.

FIG.# Item# 3550-000 2550-000 3560-000 1750-000 1750-000 4110-001 3300-000 3300-100 3560-000 7110-300 7170-200 3560-000 4111-000 7210-001 6100-000 6100-001 7210-001 7210-001 0640-000 0640-100 0340-100 0640-000 0640-100 0640-000 0640-100 7110-300 9100-100 9100-300 9370-001 9370-001 7210-001 4180-000 9660-000 7110-001 4111-000 5510-000 3360-000 5911-000 5910-000 5911-000 6110-000 1760-100 1760-001 1750-000 4110-001 0340-001 6660-000 3540-000 5161-000 7105-000 3300-000 3300-100 4111-000 0641-000 7210-001 0640-000 0640-100 4110-001 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5190-000 5430-000 5430-100 5190-000

1 10 12 11 4 20 8 8 14 23 5 2 10 15 16 16 6 7 4 4 1 17 19 6 6 18 8 18 8 12 2 6 2 23 2 13 1 1 1 1 6 4 7 7 2 2 13 6 5 3 9 9 12 5 20 2 2 14 14 14 16 16 15 15 13 13 3 3 11 11 4 2 2 3

217

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Cable Cable Cable Cable “EE” Cable “EE” Cable, handset Cam Cam Cap, end Cap, end Cap, fitting Cap, fitting Cap, hub Cap, left cylinder Cap, relief Cap, relief Cap, relief Cap, relief Cap, right Case, gear Caster assembly Chain, Free lift Chain, Free lift Chain, Free lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, Staging lift Chain, Staging lift Chain, Staging lift Channel Channel Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp, cable Clip Coil Coil Coil Coil, field package Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, inner Column, intermediate Column, intermediate Column, intermediate Column, outer Column, outer Column, outer Column, outer

305976-001 305976-001 52-07907-00 305974-004 305974-004 306416-000 109631 300199-000 306135-000 306135-000 49635-00 49635-00 27809-00 308292-000 201489 201489 306140-000 306140-000 308287-000 301580-001 304583-000 14835-83 14835-84 14835-85 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 52-07962-00 14835-08 14835-10 14835-70 24519-01 49825-01 14859-06 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-11 15677-11 15677-11 15677-15 21112-00 305009-000 305009-000 306012-000 306012-000 306062-000 306062-000 49709-10 302080-000 300202-000 304797-000 305122-000 304794-000 306018-000 305301-000 305301-001 305301-002 305401-000 305401-001 305401-002 305430-000 305430-001 305430-002 305473-000 305473-001 305473-002 305297-000 305297-001 305297-002 305211-000 305211-001 305211-002 305396-000

5430-000 5430-100 9370-001 5430-000 5430-100 10010-000 0641-000 3360-000 6160-002 6160-101 9100-100 9100-300 3560-000 7210-001 6100-000 6100-001 6160-002 6160-101 7210-001 2550-000 3560-000 7110-300 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7170-000 7110-300 7110-300 7110-300 7110-200 6125-400 6125-400 9100-100 9100-300 9370-001 9370-001 4110-001 5390-001 6125-001 6125-201 6125-400 6125-500 7110-001 0300-000 6110-000 6100-000 6100-001 6100-000 6100-001 4180-000 4111-000 3360-000 6220-001 6170-000 6220-001 1750-000 7110-300 7110-300 7110-300 7110-001 7110-001 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-001

Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Column, outer Compensator cylinder assembly Connector, plug Connector, SB-175 BLUE housing Connector, SB-175 GRAY housing Connector, SB-175 RED housing Connector, SB-175 YELLOW housing Console Contactor, 300 Amp line “E” Contactor, line Contactor, line “EE” Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Control, thumb Controller, 200 AMP system Controller, 300 AMP system Counterweight Counterweight Counterweight Counterweight Counterweight Counterweight Counterweight Coupler Coupler Cover Cover Cover Cover, gear case Cushion Cushion Cylinder Cylinder Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 2 ports Cylinder assembly, 2 ports Decal, 300 AMP “EE” Decal, Auxiliary Decal, CSX Decal, Left BT LOGO Decal, NO RIDING Decal, NO STEP Decal, Raise/Lower Decal, Right BT LOGO Decal, Tilt Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter Decal, Tilt/Sideshifter/Auxiliary Decal, WARNING Decal, WARNING Decal, WARNING Detent, spool Detent, spool Detent, spool Device, pallet centering Display, BDI/Hourmeter lift interrupt Door Door, battery Door, battery Door, battery Door, battery

305396-001 305396-002 305423-000 305423-001 305423-002 305469-000 305469-001 305469-002 305755-000 306215-001 49854-08 49854-01 49854-04 49854-03 301844-000 304297-000 23452-01 304297-001 305937-000 305938-000 301718-000 305878-000 305878-001 303781-000 303782-000 304553-000 304647-000 305106-000 305106-001 306350-001 202324 202324 301723-000 306001-000 306001-000 301581-000 305632-000 305633-000 308294-000 308294-001 304105-000 304105-001 304105-002 305088-000 305088-001 305088-002 308014-000 308014-001 308014-002 304100-015 304100-017 304100-019 304100-014 304100-016 304100-018 29410-00 306418-000 305024-000 151848 304597-000 305507-000 306418-000 151847 306418-001 306419-004 306419-002 306420-004 305955-000 307500-000 309733-000 306143-000 306143-000 306467-000 306396-000 306051-001 311928-000 304783-000 304784-000 304784-001 306595-000

7110-001 7110-001 7110-200 7110-200 7110-200 7110-100 7110-100 7110-100 6120-100 5390-001 5190-000 5190-000 5190-000 5190-000 0340-001 5192-100 5192-000 5192-200 6160-002 6160-101 0641-000 5460-000 5460-100 0370-000 0370-000 0370-000 0370-000 0370-000 0370-000 0370-000 6100-000 6100-001 4111-000 6100-000 6100-001 2550-000 0300-000 0300-000 7210-001 7210-001 6620-300 6620-300 6620-300 6610-100 6610-100 6610-100 6610-001 6610-001 6610-001 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 0340-100 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 6160-002 6160-101 6160-101 9390-000 5230-000 0340-001 0390-200 0390-000 0390-000 0390-100

218

Return

1 1 4 8 8 2 2 2 15 15 13 23 10 22 20 20 5 5 14 1 * 10 10 10 4 4 4 9 9 9 11 2 2 2 6 3 1 9 17 2 10 17 3 6 7 17 17 5 13 4 13 13 11 11 5 4 5 1 4 5 9 9 9 9 9 9 9 5 5 5 6 6 6 17 17 17 20 20 20 1

BT Prime-Mover, Inc.

1 1 11 11 11 19 19 19 19 10 1 1 1 1 1 1 1 1 1 1 7 1 1 1 1 1 5 4 4 10 2 2 5 6 6 7 11 10 26 26 * * * * * * * * * * * * ** ** ** 7 3 11 7 2 10 9 6 3 3 3 3 1 4 5 16 16 20 2 3 7 4 4 1 4

January 21, 2002

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Drive motor assembly Drum, brake Drum, brake E clip Elbow, 45° Elbow, 90° Elbow, 90° Elbow, 90º Elbow, 90º Elbow, 90º bulkhead Elbow, 90º bulkhead Endhead Endhead Endhead, commutator Endhead, commutator Endhead, drive Endhead, drive Eye, rod Fan Fan Filter Filter Filter Filter assembly Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° bulkhead Fitting, 90° grease Fitting, 90° wire Fitting, 90° wire Fitting, 90° wire Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, bulkhead Fitting, bulkhead Fitting, diagnostic Fitting, female receptacle wire Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, grease Fitting, reducer Fitting, reducer Fitting, socket wire Fitting, tee Fitting, tee Fitting, tee Fitting, tee Fitting, tee Fitting, tee Flashing, bulb Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Fork assembly Frame, battery roller Frame, battery roller Frame, battery roller Frame, lift Frame, lift Frame, lift

305879-000 23019-00 23019-00 13281-02 49654-01 49653-08 49653-08 49623-00 49623-00 49634-00 49634-00 306009-000 306009-000 306645-000 307639-000 306641-000 307629-000 304727-000 200307 301280-001 305124-000 306060-000 306060-000 305123-000 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49634-02 11160-14 49771-02 49771-02 49771-09 304638-003 49655-01 49655-01 49656-01 49656-01 49656-01 49656-11 49656-12 49656-12 49656-12 49656-12 49632-00 49632-00 49587-01 49771-00 11160-09 11160-09 11160-11 11160-11 11160-11 11160-11 49649-02 49649-02 306186-000 49616-01 49616-01 49616-01 49616-01 49616-01 49616-02 306369-000 21372-00 21372-01 21372-02 21372-03 25008-01 25008-02 25008-03 25008-04 305042-000 305042-001 305042-002 304448-000 305415-000 305445-000

1760-001 3300-000 3300-100 4110-001 6120-100 6120-100 9100-002 9100-100 9100-300 9100-100 9100-300 6100-000 6100-001 1760-100 1760-001 1760-100 1760-001 6660-000 1750-000 1760-100 6170-000 6100-000 6100-001 6170-000 6120-000 6120-000 6120-000 6120-100 6120-100 6120-100 6125-500 4180-000 5310-000 9370-001 9660-000 6125-101 6120-000 6120-100 6120-000 6120-100 6125-500 6125-101 6125-001 6125-201 6125-300 6125-400 9100-100 9100-300 6110-000 9370-001 7170-000 7170-100 3560-000 7110-300 7170-200 4110-001 6125-400 6125-400 9370-001 6120-000 6120-100 6125-201 6125-300 6125-500 6125-400 9370-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 7410-001 0390-200 0390-000 0390-100 7420-300 7420-000 7420-200

Frame, lift Freelift cylinder assy Freelift cylinder assy Freelift cylinder assy Fuse, 300 AMP Fuse, 300 AMP Gasket Gasket Gear Gear, drive Gear, idler Gear, pinion Grip, fixed Grip, twist Grommet “EE” Grommet “EE” Guard Guide, piston rod Handle Handle Harness Harness assembly Harness, handle stem Harness, head Harness, heater Harness, main Harness, Tilt & Sideshifter Harness, wire Head, commutator end Head, drive end Head, sheave Head, sheave Head, sheave Heater Hook tool Hook tool Hook tool Hook, lower Horn Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose

305477-000 305437-000 305437-001 305437-002 25094-04 25094-04 306127-000 306127-000 119697 301627-000 301665-000 23006-00 301720-000 301719-000 11813-14 11813-15 301721-000 22206-00 304655-000 305716-000 307566-000 306191-010 307193-000 302023-000 302231-000 307589-000 306192-001 306052-000 200200 306019-000 24514-00 304118-000 304549-000 49506-03 306596-000 306597-000 306598-000 308284-000 23309-01 30354-09 30354-10 30354-11 306059-000 306059-000 306672-001 306672-002 306672-003 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 311381-000 311381-022 311381-032 311381-033 311381-033 311381-034 311381-034 49516-34 49516-46 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-21 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31

7420-100 6620-200 6620-200 6620-200 5430-000 5430-100 6160-002 6160-101 5330-000 2550-000 2550-000 2550-000 4111-000 4111-000 0340-100 0340-100 4111-000 6610-001 0640-100 6110-000 5390-001 5590-000 5390-001 5390-001 9660-000 5390-001 5590-000 5230-000 1750-000 1750-000 7170-100 7170-200 7170-000 9660-000 0370-000 0370-000 0370-000 7210-001 5161-000 6125-400 6125-400 6125-400 6100-000 6100-001 6120-100 6120-100 6120-100 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 9100-002 9100-002 9100-002 9100-100 9100-300 9100-100 9100-300 6125-400 6125-400 6125-101 6125-201 6125-300 6125-400 6125-500 6125-001 6125-201 6125-400 6125-500 6125-001 6125-201 6125-500 6125-500 6125-300 6125-300

January 21, 2002

Return

* 2 2 5 17 14 9 10 21 6 24 25 25 9 13 15 2 14 13 12 9 10 10 7 7 8 11 7 8 11 3 3 * * 3 1 6 6 2 2 20 3 8 9 5 20 3 4 9 1 3 3 6 27 1 25 10 14 7 9 9 6 4 14 16 * * * * * * * * * 1 5 1 2 3 3

BT Prime-Mover, Inc.

2 * * * 4 4 6 6 2 16 11 4 18 13 6 5 8 11 10 8 6 3 5 1 5 7 1 4 2 10 1 7 6 4 * * * 11 4 4 4 4 12 12 13 13 13 16 16 16 13 13 13 1 1 1 6 11 5 12 22 7 19 12 11 4 4 8 13 13 10 11 21 21 4 3 11 12 7 3

219

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Hose Hose Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hourmeter Housing, switch Hub Jumper Key Key Key Keys, set of 2 Kit, “EE” cover band Kit, “EE” cover band Kit, compensator seal Kit, field coil Kit, field coil Kit, forward and rearward switch Kit, handset Kit, knob Kit, lead assembly Kit, lead assembly Kit, pin Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal Knob Knob, auxiliary Knob, auxiliary Knob, auxiliary Knob, auxiliary Knob, lift/lower Latch Latch Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Lever Lid, “EE” Lifter, battery pack Light, Amber flashing Light, Amber strobe Light, Blue flashing Light, Red flashing Light, Red strobe Line, hydraulic Link Link Linkage, brake Linkage, brake Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher Lockwasher and screw Lockwasher and screw Loctite spray can, N primer (for #RC680)

49517-32 49517-32 49517-32 49517-32 49516-49 49517-17 49517-17 49517-18 49517-18 49517-18 49517-18 49641-54 49641-55 49641-56 302201-000 301717-000 304747-000 20163-102 11844-02 11844-02 11844-02 302092-000 305981-000 305982-000 305755-010 306643-000 307633-000 308518-000 306415-000 311115-000 302363-000 307637-000 308439-000 24536-00 304726-010 305119-000 305121-000 308298-000 311416-000 311418-000 311418-000 311418-000 311419-000 305858-000 305858-001 306341-002 306341-004 306342-004 305858-000 304574-000 311889-000 306366-000 306366-000 306367-000 306368-000 306368-000 300201-000 305972-000 300128-000 305979-000 305979-002 305979-004 305979-001 305979-003 305568-000 14813-00 14813-00 301754-000 301754-000 11009-05 11072-14 300647-061 300647-061 300947-009 300947-009 50000-11 50001-11 306142-000 306142-000 301583-000

6125-201 6125-300 6125-400 6125-500 6125-500 6120-000 6120-100 6120-000 6120-000 6120-100 6120-100 6125-500 6125-500 6125-500 5290-000 4111-000 3550-000 5390-001 2550-000 3300-000 3300-100 5310-000 1760-001 1760-100 6120-100 1760-100 1760-001 5510-000 10010-000 7410-001 1760-100 1760-001 4110-001 6610-200 6660-000 6170-000 6170-000 7210-001 6610-300 6610-100 6620-200 6620-300 6610-001 0640-000 0640-100 0640-100 0640-100 0640-100 0640-100 0340-001 0340-001 9370-001 9370-001 9370-001 9370-001 9370-001 3360-000 0340-100 10020-000 9370-001 9370-001 9370-001 9370-001 9370-001 9100-300 0640-000 0640-100 3300-000 3300-100 7110-001 5510-000 6100-000 6100-001 6100-000 6100-001 9100-300 7110-300 6160-002 6160-101 10020-000

Loctite tube, #RC680 301582-000 Loctite, 50 ML tube #515 gasket eliminator 301584-000 Lubricant, 2 oz. Molykote 200025 Lubricant, lift truck 49670-00 Magnet 13928-00 Manifold assembly 308217-000 Manifold assembly 308217-001 Manual, CSX/WSX/WRX SERVICE 304959-000 Manual, CXS MASTER PARTS 308531-000 Motor assembly, drive 305880-000 Mounting 306000-000 Mounting 306000-000 Nut 11261-11 Nut 11261-12 Nut 11261-12 Nut 301690-008 Nut 301960-004 Nut 301960-006 Nut 301960-006 Nut 301960-006 Nut 301960-006 Nut 301960-006 Nut 301960-008 Nut 301960-008 Nut 301960-008 Nut 301960-008 Nut 301960-008 Nut 301960-016 Nut 301960-020 Nut 301960-020 Nut 301960-020 Nut 304358-020 Nut 304358-020 Nut 310959-008 Nut 49624-00 Nut 49624-00 Nut 49624-00 Nut 49624-02 Nut, clip 14851-04 Nut, clip 14851-04 Nut, flanged 164046 Nut, flanged 301654-012 Nut, flanged 301654-012 Nut, flanged 301654-012 Nut, flanged 301654-012 Nut, jam 303716-020 Nut, jam 303716-020 Nut, jam 304731-022 Nut, jam 306139-000 Nut, jam 306139-000 Nut, lock 14908-29 Nut, slotted 304348-000 Nut, twin 14986-03 O Ring 202315 O Ring 202315 O Ring 11015-39 O Ring 12391-10 O Ring 305125-000 O Ring 305126-000 O Ring 306123-000 O Ring 306123-000 O Ring 311795-000 Orifice 25969-02 Orifice 25969-02 Orifice 25969-04 Orifice 25969-04 Orifice 306374-001 Pad, lower 308285-000 Pad, upper 308278-000 Paint, BT BLACK 52-00220-00 Paint, BT RED 52-00279-00 Paint, SAFETY ORANGE 52-00247-00 Paint, SAFETY YELLOW 52-00237-00 Panel 306345-000 Panel 306345-000 Panel, CSX10 kick 307915-000 Panel, kick 306858-000 Panel, tilt 305268-000 Pin 201450 Pin 201450

220

Return

4 8 13 13 4 10 10 4 3 3 4 2 2 2 1 15 4 9 3 1 1 * * K K 2 6 4 1 K 3 10 K K K * * K K K K K K 5 8 8 8 8 5 3 8 5 5 5 5 5 4 2 2 5 5 5 5 5 14 16 18 15 15 10 17 27 27 7 7 2 25 14 14 *

BT Prime-Mover, Inc.

Part#

FIG.# Item# 10020-000 10020-000 10020-000 10020-000 6110-000 6220-001 6220-001 0850-001 0850-001 1760-100 6100-000 6100-001 5510-000 7170-000 7170-100 6125-500 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000 4180-000 6125-001 6125-201 6125-400 0370-000 3540-000 7110-001 7110-100 7110-100 7110-300 9100-002 9100-100 9100-300 9100-300 6125-500 4110-001 5390-001 2550-000 2550-000 3300-000 3300-100 5181-000 7110-100 7110-300 6660-000 6160-002 6160-101 6660-000 3560-000 5310-000 6100-000 6100-001 6610-300 6610-300 6170-000 6170-000 6160-002 6160-101 6170-000 6120-100 9100-002 6120-100 9100-002 6125-001 7210-001 7210-001 0850-001 0850-001 0850-001 0850-001 5460-000 5460-100 0340-001 0340-001 0340-001 6100-000 6100-001

* * 6 5 7 * * * * 1 4 4 18 7 11 16 3 3 3 5 7 7 1 8 5 5 15 9 13 22 18 17 15 3 4 5 25 8 16 2 15 5 19 19 4 16 16 15 7 7 7 8 4 19 19 13 8 10 11 3 3 8 16 8 15 10 3 12 4 8 8 8 8 3 3 5 5 15 5 5

January 21, 2002

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Pin Pin Pin Pin Pin Pin with cotter pins Pin with cotter pins Pin, anchor Pin, base Pin, brake pivot Pin, brake pivot (Cold storage) Pin, chain Pin, chain Pin, chain Pin, chain Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cotter Pin, cylinder anchor Pin, dowel Pin, dowel Pin, dowel Pin, groove Pin, rod end Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, threaded Piston Piston Piston Piston Piston Piston Piston Piston Pivot Pivot Pivot, handle Plate Plate Plate assembly, brush Plate assembly, brush box Plate, brush Plate, latch Plate, lower hook Plug Plug Plug Plug assembly Plug assembly Plug, diode Plug, diode Plug, drain/fill pipe Plug, hole Plug, hole Plug, large Plug, small Plunger assembly Plunger assembly Plunger assembly Pocket Poppet Poppet Potentiometer bracket assembly Pump and Motor Assembly Pump and Motor Assembly Pump assembly Pump assembly Pump Motor Assembly

300758-002 301762-000 301778-000 30556-00 305693-000 49267-00 49267-00 300758-000 304707-000 301885-000 305564-000 30554-00 30554-00 49818-00 49818-00 11133-04 11133-05 11133-05 11133-05 11157-03 11157-03 300758-001 11890-09 306007-000 306007-000 302572-000 304788-000 11073-15 11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 301964-032 301965-026 301779-000 28137-00 29634-00 304112-000 304112-000 304736-000 304920-000 308289-000 308289-001 301748-000 304712-000 301753-000 300200-000 301882-000 200189 307636-000 301280-005 302060-000 308286-000 306141-000 306141-000 49274-10 306133-000 306133-000 49607-00 49607-00 301653-020 14915-01 305919-000 305128-000 305127-000 29830-00 304106-000 304106-000 302153-000 306134-000 306134-000 307644-000 305008-000 305008-001 306004-000 306671-000 306010-000

7110-001 4110-001 4111-000 6620-200 7420-100 7110-001 7170-000 7110-300 6660-000 4110-001 4110-001 7110-100 7110-300 7110-200 7170-100 7420-100 7110-001 7110-100 7110-300 7110-100 7110-300 7110-100 2550-000 6100-000 6100-001 4110-001 6660-000 7105-000 7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 6660-000 0641-000 4111-000 0641-000 6620-200 6610-300 6610-100 6620-300 6660-000 6610-200 7210-001 7210-001 3540-000 7105-000 4110-001 3360-000 0340-001 1750-000 1760-001 1760-100 0340-001 7210-001 6160-002 6160-101 6610-300 6160-002 6160-101 5390-001 9370-001 2550-000 5230-000 0640-000 6170-000 6170-000 6610-300 6610-100 6620-300 0300-000 6160-002 6160-101 5330-000 6100-000 6100-001 6100-000 6100-001 1750-000

Race, inner Race, inner Receptacle, socket Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Reservoir Restrictor, flow Retainer Retainer Retainer Retainer Retainer Retainer, ball Retainer, ball Retainer, spring Return Reverser assembly (3 Wire) Ring Ring, cylinder cap Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, retainer Ring, stop Ring, wear Rod Rod Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, cylinder Rod, push Rod, push Roller, battery Roller, battery Roller, battery Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw

49993-07 49993-07 306216-001 21037-04 21037-05 21037-05 21037-05 21037-06 303872-000 308297-000 11025-02 301945-006 301945-006 304749-000 30555-00 306128-000 306128-000 301788-000 101216 305990-000 23007-00 308291-000 11826-18 11827-20 11827-20 11898-02 11898-06 11898-09 23075-02 23075-03 27892-00 300427-000 304983-000 307631-000 23075-02 14890-14 308293-000 308293-001 22434-14 22434-15 22434-16 304101-007 304101-008 304101-009 304111-000 304111-001 304111-002 304737-000 305090-000 305090-001 305090-002 305413-000 305413-001 305413-002 305444-000 305444-001 305444-002 301798-000 305985-000 25204-09 25204-10 25204-13 11885-03 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030

7110-300 7170-200 5390-001 6125-500 6125-001 6125-201 6125-300 6125-400 6110-000 7210-001 6610-200 3300-000 3300-100 3550-000 6620-200 6160-002 6160-101 3540-000 0641-000 0841-000 2550-000 7210-001 6610-001 6610-100 6620-300 7170-100 7105-000 6660-000 6610-100 6610-200 6610-300 1760-100 7170-200 1760-001 6610-001 6610-200 7210-001 7210-001 6620-200 6620-200 6620-200 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6660-000 6610-100 6610-100 6610-100 6610-001 6610-001 6610-001 6610-200 6610-200 6610-200 3300-100 3300-000 0390-200 0390-000 0390-100 5510-000 4110-001 4180-000 6125-001 6125-201 6125-400 6125-500 7110-300 9100-300 9100-300 0340-001 0640-000 0640-100 3540-000 9100-100 9100-300 0340-001 0640-000

January 21, 2002

Return

16 6 14 12 4 18 9 13 2 26 26 7 4 10 8 3 17 11 14 5 3 12 2 26 26 10 5 6 10 4 1 1 4 9 4 1 6 8 15 10 8 8 9 2 17 17 4 2 12 3 12 5 9 6 10 13 13 13 7 2 2 8 * 8 5 8 2 5 5 5 5 3 21 22 1 * * 17 17 *

BT Prime-Mover, Inc.

24 4 11 19 9 10 6 19 5 29 5 14 14 5 11 10 10 11 3 1 13 21 12 4 4 2 1 1 9 11 11 13 2 4 10 1 25 25 7 7 7 12 12 12 9 9 9 16 10 10 10 9 9 9 10 10 10 16 16 2 2 2 16 11 4 7 8 18 18 19 11 12 11 10 12 2 5 7 9 9

221

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, adjustment Screw, adjustment Screw, button head Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat head Screw, flat socket head

301652-030 301652-090 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301827-020 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 308275-000 308296-000 49548-00 49548-00 49548-00 49548-00 49548-00 306126-000 306126-000 302772-040 20055 20055 20616 22144 28336 29971 11017-04 11139-04 11139-05 11143-03 11854-04 300947-007 300947-007 300947-012 300947-012 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301955-030 301957-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 305065-110 50003-01 50003-01 50005-07 301921-012 301922-014 301922-014 301922-100 305999-000 305999-000 301922-016

0640-100 6110-000 0340-100 0841-000 5330-000 5510-000 9660-000 0340-001 0340-001 4110-001 4111-000 5390-001 0300-000 4110-001 4110-001 5510-000 0340-100 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 9370-001 7210-001 7210-001 6610-100 6610-200 6610-300 6620-200 6620-300 6160-002 6160-101 7110-300 0640-000 0640-100 3540-000 9100-002 0300-000 0370-000 3560-000 7110-200 7110-200 7170-100 7110-001 6100-000 6100-001 6100-000 6100-001 3300-000 3300-100 5430-000 5430-100 9370-001 5190-000 3540-000 7110-001 7110-100 9500-000 0370-000 9390-000 7110-300 7110-001 7110-100 3540-000 0370-000 7110-300 9100-300 5181-000 4111-000 0640-000 0640-100 4111-000 6100-000 6100-001 0340-001

Screw, flat socket head Screw, flat socket head Screw, lower hook set Screw, relief adjuster Screw, relief adjuster Screw, round Screw, set Screw, set Screw, shoulder Screw, slotted Screw, slotted Screw, slotted Screw, socket Screw, socket Screw, socket Screw, socket flat head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket lock Seal Seal Seal Seal, felt Seal, large felt Seal, oil Seal, oil Seal, small felt Seat, valve Seat, valve Shaft Shaft Shaft Shaft Shaft Shaft Shaft, cam Shaft, roller Shaft, roller Shaft, roller Shaft, sheave Sheave Sheave Sheave Sheave Sheave Sheave, chain Sheave, chain Sheave, chain Sheave, hose Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shoe Sideshifter Assembly Sideshifter Assembly Sleeve Sleeve Socket, Relief Valve Solenoid Control Valve Assembly

305141-035 305141-035 308281-000 201512 201512 11880-09 301740-001 301740-001 301961-010 11176-11 11176-11 11176-11 301954-035 301955-016 301955-016 11047-09 27205 11852-17 301954-025 301954-025 301954-025 301954-025 301954-060 301954-060 303009-000 303009-000 303009-025 306006-000 306006-000 305141-050 11039-31 306640-000 307628-000 27810-00 301946-000 202393 202393 301946-001 306125-000 306125-000 21057-00 29637-00 304117-000 304610-000 304648-000 304648-000 301780-000 25203-09 25203-11 25203-12 24497-00 21056-00 305148-000 305148-000 305148-000 305535-000 22211-00 29624-00 29624-00 301837-000 11857-03 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 304357-000 300203-000 307969-000 307969-001 52-05103-00 52-05103-00 300161-000 305021-000

0300-000 0370-000 7210-001 6100-000 6100-001 5310-000 4110-001 7170-200 4111-000 9370-001 9370-001 9370-001 4111-000 0340-001 4180-000 7170-000 5161-000 7110-001 3300-000 3300-100 3550-000 4110-001 3300-000 3300-100 3300-000 3300-100 2550-000 6100-000 6100-001 7105-000 2550-000 1760-100 1760-001 3560-000 4180-000 6100-000 6100-001 4180-000 6160-002 6160-101 7170-000 7110-300 7170-200 9100-300 0640-000 0640-100 0641-000 0390-200 0390-000 0390-100 7170-100 7170-000 9100-100 9100-300 9100-300 9100-300 7170-100 7110-300 7170-200 7110-300 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 7170-200 3360-000 7210-001 7210-001 5430-000 5430-100 10020-000 6170-000

222

Return

11 3 3 2 3 12 6 14 13 15 9 4 4 8K 22K 15 4 * * * 6 7 6 7 2 2 2 13 1 28 2 7 1 9 2 8 8 8 15 17 5 1 7 11 16 8 7 7 8 8 8 15 15 7 7 5 5 9 2 8 19 10 2 6 1 31 20 13 14 2 26 3 1 1 18 20 16 3 3 4

BT Prime-Mover, Inc.

5 3 8 22 22 2 13 9 7 3 6 11 11 6 7 1 3 4 17 17 6 4 5 5 10 10 6 28 28 5 14 16 1 3 11 18 18 13 12 12 2 28 8 9 7 7 6 5 6 5 4 5 2 8 15 1 5 22 6 30 2 1 2 2 1 5 1 1 1 5 1 1 3 7 * * 12 12 4 *

January 21, 2002

CSX ELECTRIC TRUCK Alphabetical Index Description

Part#

FIG.# Item#

Description

Part#

FIG.# Item#

Solenoid, pump Spacer Spacer Spacer Spacer Spacer Spacer Spool, “T” Spool, “T” Spray, BT BLACK Spray, BT RED Spray, SAFETY ORANGE Spray, SAFETY YELLOW Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring Spring set, brush Spring, brush Spring, load check Spring, load check Spring, return Spring, return Spring, return Staging Cylinder assy Staging Cylinder assy Staging Cylinder assy Stem, handle Strap, static Support Support Switch Switch Switch, brake interlock Switch, brake interlock (Sealed) Switch, disconnect Switch, horn Switch, key Switch, lift Switch, lower Switch, toggle Tee Tee Terminal stud package Thermostat Thrust washer package Tie, wire Tie, wire Tilt Cylinder Assembly Tire, Crowned Urethane Tire, Grip Rubber Shell drive Tire, Non-marking XLC drive Tire, Rubber Tire, Traction-lug drive Tool, bearing installing Transmission assembly Tube Tube Tube Tube Tube Tube Tube Tube cylinder Tube cylinder Tube cylinder Tube cylinder

22226-01 21111-01 21111-02 29917-03 304855-000 306131-000 306131-000 306137-000 306137-000 52-00224-00 52-00257-00 52-00276-00 52-00260-00 29635-00 29635-00 29635-00 300204-000 300418-000 301765-000 301920-000 301920-000 304921-000 305786-000 306005-000 306005-000 30612-01 306129-000 306129-000 306132-000 306132-000 200190 307635-000 306130-000 306130-000 46490 301917-000 301917-000 305441-000 305441-001 305441-002 301766-000 306241-000 304659-000 308277-000 305861-000 306097-000 20208-00 20323-00 305493-000 302129-000 302016-000 302130-000 302130-001 304267-000 49615-02 49652-01 200150 49831-00 200159 25332-01 25332-01 304726-000 303624-000 20071-05 20071-03 20071-01 20071-04 300129-000 301633-007 304650-000 304653-000 304654-000 304730-000 306002-000 306002-000 306837-000 304108-000 304108-001 304108-002 305089-000

5610-000 7110-001 7110-001 7110-300 4110-001 6160-002 6160-101 6160-002 6160-101 0850-001 0850-001 0850-001 0850-001 6610-100 6610-300 6620-300 3360-000 1760-100 4110-001 3300-000 3300-100 6610-200 3540-000 6100-000 6100-001 6620-200 6160-002 6160-101 6160-002 6160-101 1750-000 1760-001 6160-002 6160-101 0641-000 5161-000 5510-000 6610-200 6610-200 6610-200 4110-001 5181-000 0300-000 7210-001 0640-100 5510-000 5310-000 5310-000 5310-000 5161-000 5310-000 5510-000 5510-000 5310-000 6125-400 6125-500 1750-000 9660-000 1750-000 5430-000 5430-100 6660-000 3530-000 3530-000 3530-000 3530-000 3530-000 10020-000 2550-000 0640-000 0640-100 0640-100 6660-000 6100-000 6100-001 6125-400 6620-300 6620-300 6620-300 6610-100

Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 2 ports Tube cylinder, 2 ports Tube, flash (strobe light) Tube, lift/lower Valve, 3 way 2 position Valve, 4 way spool Valve, BI-Directional Valve, check Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limit Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, flow limiting Valve, N.C. Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer Washer, brass flat Washer, brass flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, lower hook Washer, seal Washer, seal Washer, seal Washer, seal Washer, seal Washer, sealing Washer, shim Washer, spacer Washer, spacer Washer, stop bolt Washer, wave Washer, wave Wheel Wheel assembly, load Wheel, Crowned Urethane Wheel, drive Wheel, Grip Rubber Shell drive Wheel, load Wheel, Non-marking XLC drive Wheel, Rubber drive Wheel, Traction-lug drive Wire Yoke assembly Yoke assembly Yoke, caster

305089-001 305089-002 305438-000 305438-001 305438-002 305442-000 305442-001 305442-002 308015-000 308015-001 308015-002 304263-001 304263-003 304263-015 304263-000 304263-002 304263-014 303305-000 304654-000 305120-000 308328-000 304795-000 305117-000 26907-00 26907-01 26907-01 26907-02 21037-03 306513-001 306513-002 307050-000 307050-000 305118-000 20375 11936-07 11936-17 14935-01 301776-000 302096-008 302096-008 306136-000 306136-000 308295-000 302792-000 302792-000 11016-02 50000-15 50000-15 50000-17 50000-17 50000-17 50000-19 50000-19 308283-000 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 29609-00 14935-01 301298-000 308282-000 300421-000 307638-000 27808-00 305149-000 302258-006 302247-000 302258-004 304748-000 302258-002 302258-000 302258-003 52-07933-00 301944-000 301944-000 302058-000

6610-100 6610-100 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-001 6610-001 6610-001 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 9370-001 0640-000 6170-000 6220-001 6220-001 6170-000 6125-500 6125-300 6125-500 6125-500 6125-101 6125-400 6125-400 6125-001 6125-201 6170-000 3300-000 6610-200 3560-000 9100-300 4111-000 4110-001 4110-001 6160-002 6160-101 7210-001 5430-000 5430-100 7110-001 0370-000 9500-000 0300-000 0370-000 5181-000 7110-001 7110-100 7210-001 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7110-300 3560-000 3560-000 7210-001 1760-100 1760-001 3560-000 3550-000 3530-000 3530-000 3530-000 3550-000 3530-000 3530-000 3530-000 5390-001 3300-000 3300-100 3560-000

January 21, 2002

Return

1 7 6 29 18 17 17 4 4 8 8 8 8 6 6 6 6 5 19 18 18 3 10 23 23 13 9 9 18 18 6 8 22 23 4 2 1 * * * 21 3 9 3 9 14 3 3 5 1 1 2 3 1 9 15 8 1 3 17 17 3 2 2 2 2 2 3 * 3 3 21 6 9 9 5 3 3 3 3

BT Prime-Mover, Inc.

3 3 8 8 8 9 9 9 13 13 13 3 3 3 4 4 4 * 19 6 4 2 1 5 2 1 9 2 8 7 2 2 3 20 4 7 10 17 9K 23K 19 19 27 7 7 11 7 3 8 8 2 21 14 10 1 8 2 10 1 9 21 15 11 9 8 12 13 2 1 3 1 3 1 1 1 12 4 4 4

223

Numerical Index

ELECTRIC TRUCK Numerical Index

This Numerical Index gives part numbers and figure numbers on which they are listed. Item numbers have also been listed for easier location of part numbers. Part#

Description

200025 20055 20055 20375 20616 22144 27205 28336 29971 46490 101216 109631 119697 151847 151848 164046 200025 200027 200150 200159 200188 200189 200190 200200 200307 200309 200310 201450 201450 201489 201489 201512 201512 202154 202315 202315 202324 202324 202393 202393 11009-05 11015-39 11016-02 11017-04 11020-15 11020-41 11020-46 11020-47 11025-02 11030-21 11039-31 11047-09 11072-14 11073-15 11073-21 11073-23 11073-24 11073-24 11073-24 11073-34 11073-44 11133-04 11133-05 11133-05 11133-05 11139-04 11139-05 11143-03 11157-03 11157-03 11160-09 11160-09 11160-11

Lubricant, 2 oz. Molykote Screw, cap Screw, cap Washer Screw, cap Screw, cap Screw, socket head Screw, cap Screw, cap Spring, return Return Cam Gear Decal, Right BT LOGO Decal, Left BT LOGO Nut, flanged Lubricant, 2 oz. Molykote Band, cover Terminal stud package Thrust washer package Brush set Plate assembly, brush Spring set, brush Head, commutator end Fan Bearing, ball sealed Bearing, ball sealed Pin Pin Cap, relief Cap, relief Screw, relief adjuster Screw, relief adjuster Adapter O Ring O Ring Coupler Coupler Seal, oil Seal, oil Lockwasher O Ring Washer, flat Screw, cap Bushing Bushing Bushing Bushing Retainer Bearing, ball Seal Screw, socket flat head Lockwasher Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, roll Pin, cotter Pin, cotter Pin, cotter Pin, cotter Screw, cap Screw, cap Screw, cap Pin, cotter Pin, cotter Fitting, grease Fitting, grease Fitting, grease

January 21, 2002

Return

FIG.# Item# 10020-000 0640-000 0640-100 3300-000 3540-000 9100-002 5161-000 0300-000 0370-000 0641-000 0641-000 0641-000 5330-000 0850-001 0850-001 2550-000 10020-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 1750-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 10020-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 7110-001 6610-300 7110-001 3560-000 6660-000 3540-000 5161-000 7105-000 6610-200 2550-000 2550-000 7170-000 5510-000 7105-000 7170-000 7110-200 0640-000 0640-100 7105-000 3560-000 6660-000 7420-100 7110-001 7110-100 7110-300 7110-200 7110-200 7170-100 7110-100 7110-300 7170-000 7170-100 3560-000

6 15 17 20 5 1 3 7 11 4 3 2 2 6 7 15 6 1 8 3 7 5 6 2 13 11 4 5 5 20 20 22 22 1 19 19 2 2 18 18 10 13 11 16 13 6 5 3 5 10 14 1 17 6 10 4 1 1 4 9 4 3 17 11 14 8 7 7 5 3 3 3 6

Part#

Description

FIG.# Item#

11160-11 11160-11 11160-11 11160-14 11176-11 11176-11 11176-11 11205-26 11205-27 11205-29 11205-30 11261-11 11261-12 11261-12 11523-04 11523-10 11695-05 11695-05 11695-06 11695-06 11695-12 11695-12 11813-14 11813-15 11826-18 11827-20 11827-20 11844-02 11844-02 11844-02 11852-17 11854-04 11857-03 11857-03 11857-03 11857-03 11857-05 11857-05 11857-05 11857-05 11857-09 11857-09 11857-09 11857-09 11880-09 11885-03 11890-09 11897-03 11897-03 11897-03 11897-03 11897-03 11897-05 11898-02 11898-06 11898-09 11936-07 11936-17 12391-10 13281-02 13857-01 13928-00 14813-00 14813-00 14835-08 14835-10 14835-11 14835-28 14835-38 14835-50 14835-51 14835-52 14835-70

Fitting, grease Fitting, grease Fitting, grease Fitting, 90° grease Screw, slotted Screw, slotted Screw, slotted Bearing Bearing Bearing, roller Bearing Nut Nut Nut Bearing Bearing Bushing Bushing Bushing, flanged Bushing, flanged Bearing, flanged Bushing, flanged Grommet “EE” Grommet “EE” Ring, retainer Ring, retainer Ring, retainer Key Key Key Screw, socket head Screw, cap Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Shim Screw, round Screw Pin, dowel Washer, seal Washer, seal Washer, seal Washer, seal Washer, seal Washer, sealing Ring, retainer Ring, retainer Ring, retainer Washer Washer O Ring E clip Ball Magnet Link Link Chain, Staging lift Chain, Staging lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, lift Chain, Staging lift

7110-300 7170-200 4110-001 4180-000 9370-001 9370-001 9370-001 4180-000 2550-000 3560-000 4180-000 5510-000 7170-000 7170-100 7170-000 7170-100 3300-000 3300-100 0640-000 0640-100 4110-001 4110-001 0340-100 0340-100 6610-001 6610-100 6620-300 2550-000 3300-000 3300-100 7110-001 7110-001 7110-200 7420-000 7420-200 7110-001 7110-100 7110-300 7420-100 7420-300 7110-100 7110-300 7420-100 7420-300 5310-000 5510-000 2550-000 6610-100 6610-200 6610-300 6620-200 6620-300 2550-000 7170-100 7105-000 6660-000 6610-200 3560-000 6610-300 4110-001 6620-200 6110-000 0640-000 0640-100 7110-300 7110-300 7110-100 7110-100 7110-100 7170-100 7170-100 7170-100 7110-300

BT Prime-Mover, Inc.

27 1 25 3 3 6 11 10 12 14 12 18 7 11 4 6 9 9 2 2 20 14 6 5 12 4 4 3 1 1 4 8 1 2 2 2 1 5 1 1 1 5 1 1 2 16 2 1 8 2 10 1 9 2 1 1 4 7 8 5 14 7 16 18 2 2 4 4 4 9 9 9 2

224

ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

14835-83 14835-84 14835-85 14851-04 14851-04 14859-06 14890-14 14908-29 14915-01 14935-01 14935-01 14986-03 15677-02 15677-02 15677-07 15677-07 15677-10 15677-10 15677-11 15677-11 15677-11 15677-15 20071-01 20071-03 20071-04 20071-05 20163-102 20208-00 20323-00 21037-03 21037-04 21037-05 21037-05 21037-05 21037-06 21055-00 21056-00 21057-00 21089-01 21089-01 21089-01 21089-01 21089-02 21089-02 21089-02 21089-02 21110-00 21111-01 21111-02 21112-00 21112-01 21372-00 21372-01 21372-02 21372-03 22206-00 22211-00 22226-01 22257-00 22434-14 22434-15 22434-16 23006-00 23007-00 23008-00 23019-00 23019-00 23075-02 23075-02 23075-03 23309-01 23452-01 24497-00 24514-00 24519-01 24536-00 25008-01 25008-02 25008-03 25008-04

Chain, Free lift Chain, Free lift Chain, Free lift Nut, clip Nut, clip Clamp Ring, wear Nut, lock Plug, hole Washer Washer, spacer Nut, twin Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Clamp Tire, Rubber Tire, Non-marking XLC drive Tire, Traction-lug drive Tire, Grip Rubber Shell drive Jumper Switch, brake interlock Switch, brake interlock (Sealed) Valve, flow limiting Regulator, flow Regulator, flow Regulator, flow Regulator, flow Regulator, flow Anchor, chain Sheave Shaft Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bearing Bar, sheave head Spacer Spacer Clamp Bar, clamp Fork assembly Fork assembly Fork assembly Fork assembly Guide, piston rod Sheave, chain Solenoid, pump Anchor, chain Rod, cylinder Rod, cylinder Rod, cylinder Gear, pinion Ring Brake assembly Drum, brake Drum, brake Ring, retainer Ring, stop Ring, retainer Horn Contactor, line Shaft, sheave Head, sheave Channel Kit, seal Fork assembly Fork assembly Fork assembly Fork assembly

7110-300 7110-300 7110-300 4110-001 5390-001 6125-400 6610-200 6660-000 5230-000 9100-300 3560-000 5310-000 9100-100 9100-300 9370-001 9370-001 4110-001 5390-001 6125-001 6125-201 6125-400 6125-500 3530-000 3530-000 3530-000 3530-000 5390-001 5310-000 5310-000 6125-101 6125-500 6125-001 6125-201 6125-300 6125-400 7170-000 7170-000 7170-000 7110-001 7110-200 7420-000 7420-200 7110-100 7110-300 7420-100 7420-300 7110-001 7110-001 7110-001 7110-001 7110-001 7410-001 7410-001 7410-001 7410-001 6610-001 7170-100 5610-000 7170-100 6620-200 6620-200 6620-200 2550-000 2550-000 3360-000 3300-000 3300-100 6610-100 6610-001 6610-200 5161-000 5192-000 7170-100 7170-100 7110-200 6610-200 7410-001 7410-001 7410-001 7410-001

25094-04 25094-04 25189-02 25189-02 25189-02 25203-09 25203-11 25203-12 25204-09 25204-10 25204-13 25332-01 25332-01 25969-02 25969-02 25969-04 25969-04 26907-00 26907-01 26907-01 26907-02 27796-02 27808-00 27809-00 27810-00 27892-00 28137-00 28142-00 28142-00 29410-00 29609-00 29624-00 29624-00 29630-00 29634-00 29635-00 29635-00 29635-00 29637-00 29830-00 29917-03 300128-000 300129-000 300161-000 300199-000 300200-000 300201-000 300202-000 300203-000 300204-000 300418-000 300420-000 300420-000 300421-000 300427-000 300435-000 300647-061 300647-061 300758-000 300758-001 300758-002 300947-007 300947-007 300947-008 300947-008 300947-009 300947-009 300947-012 300947-012 301280-001 301280-005 301297-000 301298-000 301445-001 301580-001 301581-000 301582-000 301583-000 301584-000 301627-000

Fuse, 300 AMP 5430-000 Fuse, 300 AMP 5430-100 Bearing 0390-000 Bearing 0390-100 Bearing 0390-200 Shaft, roller 0390-200 Shaft, roller 0390-000 Shaft, roller 0390-100 Roller, battery 0390-200 Roller, battery 0390-000 Roller, battery 0390-100 Tie, wire 5430-000 Tie, wire 5430-100 Orifice 6120-100 Orifice 9100-002 Orifice 6120-100 Orifice 9100-002 Valve, flow limit 6125-500 Valve, flow limit 6125-500 Valve, flow limit 6125-300 Valve, flow limit 6125-500 Base, plate 3560-000 Wheel 3560-000 Cap, hub 3560-000 Seal, felt 3560-000 Ring, retainer 6610-300 Piston 6620-200 Bearing 6620-200 Bearing 6620-300 Decal, 300 AMP “EE” 0340-100 Washer, shim 7110-300 Sheave, chain 7110-300 Sheave, chain 7170-200 Bearing 6610-300 Piston 6610-300 Spring 6610-100 Spring 6610-300 Spring 6620-300 Shaft 7110-300 Plunger assembly 6610-300 Spacer 7110-300 Lifter, battery pack 10020-000 Tool, bearing installing 10020-000 Socket, Relief Valve 10020-000 Cam 3360-000 Plate 3360-000 Lever 3360-000 Clip 3360-000 Shoe 3360-000 Spring 3360-000 Spring 1760-100 Bearing 1760-100 Bearing 1760-100 Washer, wave 1760-100 Ring, retainer 1760-100 Band, head 1760-100 Lockwasher 6100-000 Lockwasher 6100-001 Pin, anchor 7110-300 Pin, cylinder anchor 7110-100 Pin 7110-001 Screw, cap 6100-000 Screw, cap 6100-001 Ball 6100-000 Ball 6100-001 Lockwasher 6100-000 Lockwasher 6100-001 Screw, cap 6100-000 Screw, cap 6100-001 Fan 1760-100 Plate, brush 1760-100 Axle, caster 3560-000 Washer, spacer 3560-000 Battery discharge indicator/hourmeter 5230-000 Case, gear 2550-000 Cover, gear case 2550-000 Loctite tube, #RC680 10020-000 Loctite spray can, N primer (for #RC680) 10020-000 Loctite, 50 ML tube #515 gasket eliminator10020-000 Gear, drive 2550-000

January 21, 2002

Return

10 10 10 16 2 1 1 7 5 10 15 4 9 17 2 10 17 3 6 7 17 17 2 2 2 2 9 3 3 2 19 9 10 6 19 8 5 2 3 2 1 1 2 6 6 3 12 7 6 5 13 * * * * 11 5 1 10 7 7 7 4 13 1 2 2 9 10 11 4 1 4 1 6 K * * * *

BT Prime-Mover, Inc.

FIG.# Item# 4 4 3 3 3 5 6 5 2 2 2 17 17 16 8 15 10 5 1 2 9 1 13 10 3 11 15 4 12 7 21 22 6 14 10 6 6 6 28 5 29 2 3 4 2 3 4 5 7 6 5 7 14 8 13 10 27 27 13 12 16 8 8 24 24 7 7 15 15 12 6 5 11 1 1 7 * * * 16

225

ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

301633-007 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-016 301652-025 301652-025 301652-025 301652-025 301652-025 301652-025 301652-030 301652-030 301652-030 301652-090 301653-020 301654-012 301654-012 301654-012 301654-012 301665-000 301690-008 301717-000 301718-000 301719-000 301720-000 301721-000 301723-000 301724-000 301740-001 301740-001 301748-000 301753-000 301754-000 301754-000 301762-000 301764-000 301765-000 301766-000 301776-000 301777-000 301778-000 301779-000 301780-000 301781-000 301788-000 301798-000 301825-010 301825-010 301825-010 301825-010 301825-010 301826-016 301827-020 301837-000 301844-000 301860-000 301860-000 301882-000 301885-000 301889-000 301917-000 301917-000 301920-000 301920-000 301921-012 301922-014 301922-014 301922-016 301922-020 301922-020 301922-020 301922-025 301922-025 301922-025

Transmission assembly Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Plug, drain/fill pipe Nut, flanged Nut, flanged Nut, flanged Nut, flanged Gear, idler Nut Housing, switch Control, thumb Grip, twist Grip, fixed Guard Cover Bracket, switch Screw, set Screw, set Pivot Pivot, handle Linkage, brake Linkage, brake Pin Baffle Spring Stem, handle Washer Bushing Pin Pin, threaded Shaft, cam Block Retainer, spring Rod, push Screw Screw Screw Screw Screw Screw Screw Sheave, hose Console Anchor, spring Anchor, spring Plate Pin, brake pivot Breaker, 12 AMP Spring, return Spring, return Spring Spring Screw, flat head Screw, flat head Screw, flat head Screw, flat socket head Screw Screw Screw Screw Screw Screw

2550-000 6125-001 6125-201 6125-400 6125-500 7110-300 9100-300 9100-300 4110-001 4180-000 9100-100 0340-001 0640-000 0640-100 3540-000 9100-300 0640-000 0640-100 0340-001 6110-000 2550-000 5181-000 2550-000 3300-000 3300-100 2550-000 6125-500 4111-000 0641-000 4111-000 4111-000 4111-000 4111-000 4111-000 4110-001 7170-200 3540-000 4110-001 3300-000 3300-100 4110-001 4110-001 4110-001 4110-001 4111-000 4111-000 4111-000 0641-000 0641-000 4111-000 3540-000 3300-100 0841-000 5330-000 5510-000 9660-000 0340-100 0340-001 0340-001 7110-300 0340-001 3300-000 3300-100 0340-001 4110-001 5910-000 5161-000 5510-000 3300-000 3300-100 4111-000 0640-000 0640-100 0340-001 4110-001 5390-001 4111-000 4110-001 4110-001 0300-000

301922-100 301944-000 301944-000 301945-006 301945-006 301946-000 301946-001 301949-000 301949-000 301950-016 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-010 301951-016 301951-016 301951-016 301951-016 301952-016 301952-040 301954-025 301954-025 301954-025 301954-025 301954-035 301954-060 301954-060 301955-016 301955-016 301955-030 301957-030 301957-030 301957-030 301957-035 301957-035 301957-060 301958-060 301958-060 301958-110 301960-004 301960-006 301960-006 301960-006 301960-006 301960-006 301960-008 301960-008 301960-008 301960-008 301960-008 301960-016 301960-020 301960-020 301960-020 301961-010 301964-032 301965-026 302016-000 302023-000 302058-000 302060-000 302061-000 302069-000 302080-000 302092-000 302096-008 302096-008 302129-000 302130-000 302130-001 302153-000 302201-000

Screw, flat head Yoke assembly Yoke assembly Retainer Retainer Seal, large felt Seal, small felt Bearing, handle Bearing, handle Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, socket head Screw, socket head Screw, socket head Screw, socket head Screw, socket Screw, socket head Screw, socket head Screw, socket Screw, socket Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Screw, cap Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Nut Screw, shoulder Pin, roll Pin, roll Switch, key Harness, head Yoke, caster Plate, latch Bracket, harness Bumper, door Clamp, cable Keys, set of 2 Washer Washer Switch, horn Switch, lift Switch, lower Pocket Hourmeter

4111-000 3300-000 3300-100 3300-000 3300-100 4180-000 4180-000 3300-000 3300-100 5510-000 9370-001 5192-000 5192-100 5192-200 5430-000 5430-000 5430-100 5430-100 5460-000 5460-100 5610-000 0340-100 3300-000 3300-100 5430-000 5430-100 9370-001 5190-000 3300-000 3300-100 4110-001 3550-000 4111-000 3300-000 3300-100 0340-001 4180-000 3540-000 7110-100 9500-000 7110-001 0370-000 9390-000 7110-300 7110-001 7110-100 3540-000 4111-000 3300-000 3300-100 5190-000 5430-000 5430-100 0300-000 4180-000 6125-001 6125-201 6125-400 0370-000 3540-000 7110-001 7110-100 4111-000 0641-000 4111-000 5310-000 5390-001 3560-000 0340-001 4180-000 0340-001 4111-000 5310-000 4110-001 4110-001 5161-000 5510-000 5510-000 0300-000 5290-000

226

Return

* 7 8 18 18 19 11 12 11 4 5 11 10 12 2 7 9 11 9 3 8 4 5 19 19 11 16 15 7 13 18 8 5 2 13 9 4 12 15 15 6 3 19 21 17 12 14 8 6 10 11 16 2 3 12 6 3 14 13 30 1 6 6 12 26 1 2 1 18 18 1 18 20 4 15 4 9 8K 22K 4

BT Prime-Mover, Inc.

16 4 4 14 14 11 13 8 8 15 13 * * * 6 7 6 7 2 2 2 4 7 7 5 5 9 2 17 17 4 6 11 5 5 6 7 8 10 2 19 6 1 31 20 13 14 3 3 3 5 7 7 1 8 5 5 15 9 13 22 18 7 1 6 1 1 4 10 6 2 4 * 9K 23K 1 2 3 3 1

January 21, 2002

ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

302224-000 302231-000 302247-000 302258-000 302258-002 302258-003 302258-004 302258-006 302290-000 302363-000 302572-000 302772-040 302792-000 302792-000 303009-000 303009-000 303009-025 303305-000 30354-09 30354-10 30354-11 303624-000 303716-020 303716-020 303781-000 303782-000 303872-000 304100-014 304100-015 304100-016 304100-017 304100-018 304100-019 304101-007 304101-008 304101-009 304105-000 304105-001 304105-002 304106-000 304106-000 304108-000 304108-001 304108-002 304111-000 304111-001 304111-002 304112-000 304112-000 304117-000 304118-000 304263-000 304263-001 304263-002 304263-003 304263-014 304263-015 304267-000 304297-000 304297-001 304315-001 304316-001 304348-000 304349-000 304357-000 304358-020 304358-020 304359-000 304359-000 304448-000 304549-000 304553-000 304574-000 304583-000 304597-000 304610-000 304633-000 304633-000 304634-000 304634-000

Bracket, heater Harness, heater Wheel, drive Wheel, Rubber drive Wheel, Non-marking XLC drive Wheel, Traction-lug drive Wheel, Grip Rubber Shell drive Wheel, Crowned Urethane Bumper Kit, lead assembly Pin, groove Screw, button head Washer, brass flat Washer, brass flat Screw, socket head Screw, socket head Screw, socket head Tube, flash (strobe light) Hose Hose Hose Tire, Crowned Urethane Nut, jam Nut, jam Counterweight Counterweight Reservoir Cylinder assembly, 2 ports Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 1 port Cylinder assembly, 2 ports Cylinder assembly, 1 port Rod, cylinder Rod, cylinder Rod, cylinder Cylinder assembly Cylinder assembly Cylinder assembly Plunger assembly Plunger assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Piston Piston Shaft Head, sheave Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Tube cylinder, 2 ports Tube cylinder, 1 port Switch, toggle Contactor, 300 Amp line “E” Contactor, line “EE” Bar, torsion Base, spring Nut, slotted Bearing, thrust Shim Nut Nut Anchor, chain Anchor, chain Frame, lift Head, sheave Counterweight Latch Caster assembly Decal, NO RIDING Shaft Bracket Bracket Bracket Bracket

January 21, 2002

Return

FIG.# Item# 9660-000 9660-000 3530-000 3530-000 3530-000 3530-000 3530-000 3530-000 4110-001 1760-100 4110-001 7110-300 5430-000 5430-100 3300-000 3300-100 2550-000 9370-001 6125-400 6125-400 6125-400 3530-000 7110-100 7110-300 0370-000 0370-000 6110-000 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 6620-300 6620-300 6620-300 6610-100 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6620-300 6610-100 6620-300 7170-200 7170-200 6610-300 6610-300 6610-300 6610-300 6610-300 6610-300 5310-000 5192-100 5192-200 3540-000 3540-000 3560-000 3560-000 7170-200 7110-100 7110-300 7110-100 7110-300 7420-300 7170-000 0370-000 0340-001 3560-000 0850-001 9100-300 0640-000 0640-100 0640-000 0640-100

2 5 3 1 1 1 1 1 2 3 10 8 7 7 10 10 6 * 4 4 4 2 16 16 1 1 5 ** * ** * ** * 12 12 12 * * * 5 5 3 3 3 9 9 9 8 8 8 7 4 3 4 3 4 3 1 1 1 9 12 8 2 3 17 15 3 1 2 6 1 3 * 2 9 17 19 6 6

Part#

Description

304638-003 304647-000 304648-000 304648-000 304650-000 304653-000 304654-000 304654-000 304655-000 304659-000 304707-000 304712-000 304726-000 304726-010 304727-000 304730-000 304731-022 304735-000 304736-000 304737-000 304747-000 304748-000 304749-000 304783-000 304784-000 304784-001 304788-000 304794-000 304795-000 304797-000 304853-000 304855-000 304860-000 304920-000 304921-000 304959-000 304983-000 305008-000 305008-001 305009-000 305009-000 305010-000 305021-000 305024-000 305042-000 305042-001 305042-002 305065-110 305088-000 305088-001 305088-002 305089-000 305089-001 305089-002 305090-000 305090-001 305090-002 305093-000 305106-000 305106-001 305117-000 305118-000 305119-000 305120-000 305121-000 305122-000 305123-000 305124-000 305125-000 305126-000 305127-000 305128-000 305136-000 305138-000 305138-001 305138-002 305141-035 305141-035 305141-050 305148-000

Fitting, adapter Counterweight Shaft Shaft Tube Tube Tube Tube, lift/lower Handle Support Pin, base Pivot Tilt Cylinder Assembly Kit, seal Eye, rod Tube Nut, jam Bearing Piston Rod, cylinder Hub Wheel, load Retainer Door, battery Door, battery Door, battery Pin, rod end Coil Valve, BI-Directional Coil Bearing Spacer Bearing Piston Spring Manual, CSX/WSX/WRX SERVICE Ring, retainer Pump and Motor Assembly Pump and Motor Assembly Clamp Clamp Breather kit Solenoid Control Valve Assembly Decal, CSX Frame, battery roller Frame, battery roller Frame, battery roller Screw, cap Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Bearing Counterweight Counterweight Valve, check Valve, N.C. Kit, seal Valve, 3 way 2 position Kit, seal Coil Filter assembly Filter O Ring O Ring Plug, small Plug, large Anchor, chain Backrest Backrest Backrest Screw, flat socket head Screw, flat socket head Screw, socket lock Sheave

BT Prime-Mover, Inc.

FIG.# Item# 6125-101 0370-000 0640-000 0640-100 0640-000 0640-100 0640-100 0640-000 0640-100 0300-000 6660-000 7105-000 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 6660-000 3550-000 3550-000 3550-000 0390-200 0390-000 0390-000 6660-000 6220-001 6220-001 6220-001 6610-001 4110-001 6610-200 6610-200 6610-200 0850-001 7170-200 6100-000 6100-001 0300-000 6110-000 6110-000 6170-000 0850-001 0390-200 0390-000 0390-100 0370-000 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 6610-100 0370-000 0370-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 6170-000 7420-100 9500-000 9500-000 9500-000 0300-000 0370-000 7105-000 9100-100

1 5 7 7 3 3 21 19 10 9 2 2 3 K 14 6 15 19 9 16 4 3 5 4 4 1 5 5 2 1 6 18 14 2 3 * 2 * * 13 4 6 * 11 1 5 1 2 * * * 3 3 3 10 10 10 13 4 4 1 3 * 6 * 4 7 9 10 11 5 2 5 1 1 1 5 3 5 2

227

ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

FIG.# Item#

Sheave Sheave Wheel assembly, load Column, outer Column, outer Column, outer Panel, tilt Battery discharge indicator, BDI Column, intermediate Column, intermediate Column, intermediate Column, inner Column, inner Column, inner Column, outer Column, outer Column, outer Column, inner Column, inner Column, inner Rod, cylinder Rod, cylinder Rod, cylinder Frame, lift Column, outer Column, outer Column, outer Column, inner Column, inner Column, inner Freelift cylinder assy Freelift cylinder assy Freelift cylinder assy Tube cylinder Tube cylinder Tube cylinder Staging Cylinder assy Staging Cylinder assy Staging Cylinder assy Tube cylinder Tube cylinder Tube cylinder Rod, cylinder Rod, cylinder Rod, cylinder Frame, lift Column, outer Column, outer Column, outer Column, inner Column, inner Column, inner Frame, lift Switch, disconnect Decal, NO STEP Bracket Sheave Pin, chain Pin, chain Retainer Pin Pin, brake pivot (Cold storage) Line, hydraulic Cushion Cushion Pin Handle Compensator cylinder assembly Kit, compensator seal Spring Knob Knob Knob, auxiliary Switch Boot Boot Controller, 200 AMP system Controller, 300 AMP system Drive motor assembly Motor assembly, drive

9100-300 9100-300 3550-000 7110-300 7110-300 7110-300 0340-001 5230-000 7110-300 7110-300 7110-300 7110-300 7110-300 7110-300 7110-001 7110-001 7110-001 7110-001 7110-001 7110-001 6610-001 6610-001 6610-001 7420-000 7110-200 7110-200 7110-200 7110-200 7110-200 7110-200 6620-200 6620-200 6620-200 6620-200 6620-200 6620-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 6610-200 7420-200 7110-100 7110-100 7110-100 7110-100 7110-100 7110-100 7420-100 5310-000 0850-001 7110-300 9100-300 7110-100 7110-300 6620-200 6620-200 4110-001 9100-300 0300-000 0300-000 7420-100 6110-000 6120-100 6120-100 3540-000 0640-000 0640-100 0640-100 0640-100 0640-000 0640-100 5460-000 5460-100 1760-001 1760-100

305919-000 305937-000 305938-000 305946-000 305955-000 305966-000 305967-000 305968-000 305969-000 305969-000 305970-000 305971-000 305972-000 305974-000 305974-000 305974-001 305974-001 305974-002 305974-002 305974-003 305974-003 305974-004 305974-004 305975-000 305975-000 305975-001 305975-001 305976-000 305976-000 305976-000 305976-001 305976-001 305976-001 305979-000 305979-001 305979-002 305979-003 305979-004 305981-000 305982-000 305983-000 305985-000 305990-000 305999-000 305999-000 306000-000 306000-000 306001-000 306001-000 306002-000 306002-000 306003-000 306004-000 306005-000 306005-000 306006-000 306006-000 306007-000 306007-000 306009-000 306009-000 306010-000 306012-000 306012-000 306017-000 306018-000 306019-000 306051-001 306052-000 306059-000 306059-000 306060-000 306060-000 306061-000 306061-000 306062-000 306062-000 306064-000 306097-000 306120-000

Plug, hole Control Valve Assembly, One Spool Control Valve Assembly, Two Spool Bar, down stop Decal, WARNING Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Bar, bus Box, “EE” Lid, “EE” Cable Cable Cable Cable Cable Cable Cable Cable Cable “EE” Cable “EE” Cable Cable Cable Cable Cable Cable Cable Cable Cable Cable Light, Amber flashing Light, Red flashing Light, Amber strobe Light, Red strobe Light, Blue flashing Kit, “EE” cover band Kit, “EE” cover band Band, “EE” cover Rod, push Reverser assembly (3 Wire) Screw, flat head Screw, flat head Mounting Mounting Cover Cover Tube Tube Bolt Pump assembly Spring Spring Screw, socket head Screw, socket head Pin, dowel Pin, dowel Endhead Endhead Pump Motor Assembly Clamp Clamp Armature & fan assembly Coil, field package Head, drive end Display, BDI/Hourmeter lift interrupt Harness, wire Hose Hose Filter Filter Adapter Adapter Clamp Clamp Bracket, switch Switch Ball

0640-000 6160-002 6160-101 7110-100 0850-001 5430-000 5430-000 5430-000 5430-100 5430-000 5430-100 0340-100 0340-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5430-000 5430-100 5190-000 5430-000 5430-100 5190-000 9370-001 9370-001 9370-001 9370-001 9370-001 1760-001 1760-100 1750-000 3300-000 0841-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 1750-000 6100-000 6100-001 1750-000 1750-000 1750-000 5230-000 5230-000 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 6100-000 6100-001 5510-000 5510-000 6160-002

228

Return

8 15 2 20 20 20 15 2 17 17 17 9 9 9 1 1 1 9 9 9 9 9 9 3 11 11 11 5 5 5 * * * 8 8 8 * * * 9 9 9 10 10 10 3 19 19 19 6 6 6 2 5 10 18 1 7 4 11 12 26 14 11 10 4 8 19 K 10 5 5 8 9 4 4 1 1 * 1

BT Prime-Mover, Inc.

8 1 1 9 1 10 8 9 9 9 8 1 2 14 14 16 16 15 15 13 13 8 8 3 3 11 11 2 2 4 1 1 3 5 5 5 5 5 * K 14 16 1 3 3 4 4 6 6 9 9 16 17 23 23 28 28 26 26 25 25 * 13 13 12 9 10 3 4 12 12 10 10 14 14 11 11 13 14 11

January 21, 2002

ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

306120-000 30612-01 306123-000 306123-000 306125-000 306125-000 306126-000 306126-000 306127-000 306127-000 306128-000 306128-000 306129-000 306129-000 306130-000 306130-000 306131-000 306131-000 306132-000 306132-000 306133-000 306133-000 306134-000 306134-000 306135-000 306135-000 306136-000 306136-000 306137-000 306137-000 306139-000 306139-000 306140-000 306140-000 306141-000 306141-000 306142-000 306142-000 306143-000 306143-000 306186-000 306191-010 306192-001 306215-001 306216-001 306241-000 306259-000 306259-000 306341-002 306341-004 306342-004 306345-000 306345-000 306350-001 306366-000 306366-000 306367-000 306368-000 306368-000 306369-000 306374-001 306396-000 306415-000 306416-000 306418-000 306418-000 306418-001 306419-002 306419-004 306420-004 306467-000 306504-000 306513-001 306513-002 306595-000 306596-000 306597-000 306598-000 306640-000 306641-000

Ball Spring O Ring O Ring Seat, valve Seat, valve Screw, adjustment Screw, adjustment Gasket Gasket Retainer, ball Retainer, ball Spring Spring Spring, load check Spring, load check Spacer Spacer Spring Spring Plug assembly Plug assembly Poppet Poppet Cap, end Cap, end Washer Washer Spool, “T” Spool, “T” Nut, jam Nut, jam Cap, relief Cap, relief Plug Plug Lockwasher and screw Lockwasher and screw Detent, spool Detent, spool Fitting, socket wire Harness assembly Harness, Tilt & Sideshifter Connector, plug Receptacle, socket Strap, static Bracket Bracket Knob, auxiliary Knob, auxiliary Knob, auxiliary Panel Panel Counterweight Lens, Amber Lens, Amber Lens, Blue Lens, Red Lens, Red Flashing, bulb Orifice Device, pallet centering Kit, handset Cable, handset Decal, Auxiliary Decal, Raise/Lower Decal, Tilt Decal, Tilt/Sideshifter Decal, Tilt/Auxiliary Decal, Tilt/Sideshifter/Auxiliary Detent, spool Bar, bus Valve, flow limiting Valve, flow limiting Door, battery Hook tool Hook tool Hook tool Seal Endhead, drive

January 21, 2002

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FIG.# Item# 6160-101 6620-200 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 6160-002 6160-101 9370-001 5590-000 5590-000 5390-001 5390-001 5181-000 9100-100 9100-300 0640-100 0640-100 0640-100 5460-000 5460-100 0370-000 9370-001 9370-001 9370-001 9370-001 9370-001 9370-001 6125-001 9390-000 10010-000 10010-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 6160-101 5430-100 6125-400 6125-400 0390-100 0370-000 0370-000 0370-000 1760-100 1760-100

11 13 3 3 12 12 8 8 6 6 10 10 9 9 22 23 17 17 18 18 2 2 21 22 15 15 19 19 4 4 7 7 5 5 13 13 14 14 16 16 7 3 1 10 11 3 8 18 8 8 8 3 3 10 5 5 5 5 5 * 3 2 1 2 3 9 3 3 3 3 20 10 8 7 4 * * * 16 15

Part#

Description

306642-000 306643-000 306644-000 306645-000 306670-000 306671-000 306672-001 306672-002 306672-003 306837-000 306858-000 306898-000 307050-000 307050-000 307069-000 307107-009 307107-010 307107-011 307107-012 307107-013 307107-014 307107-015 307107-016 307107-017 307151-000 307193-000 307444-000 307500-000 307566-000 307589-000 307601-000 307601-001 307628-000 307629-000 307630-000 307630-000 307631-000 307632-000 307633-000 307634-000 307635-000 307636-000 307637-000 307638-000 307639-000 307644-000 307915-000 307969-000 307969-001 308014-000 308014-001 308014-002 308015-000 308015-001 308015-002 308018-000 308217-000 308217-001 308275-000 308276-000 308277-000 308278-000 308279-000 308280-000 308281-000 308282-000 308283-000 308284-000 308285-000 308286-000 308287-000 308288-000 308289-000 308289-001 308290-000 308291-000 308292-000 308293-000 308293-001 308294-000

Armature Kit, field coil Brush Endhead, commutator Bolt Pump assembly Hose Hose Hose Tube Panel, kick Anchor, hose Valve, flow limiting Valve, flow limiting Bracket Hose Hose Hose Hose Hose Hose Hose Hose Hose Bracket Harness, handle stem Bushing Decal, WARNING Harness Harness, main Breaker, 150 AMP Breaker, 105 AMP Seal Endhead, drive Bearing Bearing Ring, retainer Armature Kit, field coil Brush assembly Spring, brush Plate assembly, brush box Kit, lead assembly Washer, wave Endhead, commutator Potentiometer bracket assembly Panel, CSX10 kick Sideshifter Assembly Sideshifter Assembly Cylinder assembly Cylinder assembly Cylinder assembly Tube cylinder Tube cylinder Tube cylinder Bracket, mounting Manifold assembly Manifold assembly Screw Bracket Support Pad, upper Bolt, lower hook Bolt, stop Screw, lower hook set Washer, stop bolt Washer, lower hook Hook, lower Pad, lower Plate, lower hook Cap, right Body, cylinder Piston Piston Bushing Ring, cylinder cap Cap, left cylinder Rod Rod Cylinder

BT Prime-Mover, Inc.

FIG.# Item# 1760-100 1760-100 1760-100 1760-100 6100-001 6100-001 6120-100 6120-100 6120-100 6125-400 0340-001 9100-300 6125-001 6125-201 9370-001 9100-300 9100-300 9100-300 9100-300 9100-300 9100-300 9100-100 9100-100 9100-100 9370-001 5390-001 0641-000 0850-001 5390-001 5390-001 5911-000 5911-000 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 1760-001 5330-000 0340-001 7210-001 7210-001 6610-001 6610-001 6610-001 6610-001 6610-001 6610-001 7110-001 6220-001 6220-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001 7210-001

11 2 4 9 16 17 13 13 13 5 5 6 2 2 8 16 16 16 13 13 13 1 1 1 12 5 5 4 6 7 1 1 1 2 3 11 4 5 6 7 8 9 10 12 13 1 5 * * * * * 13 13 13 23 * * 1 2 3 4 6 7 8 9 10 11 12 13 14 15 17 17 20 21 22 25 25 26

229

ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

Part#

Description

308294-001 308295-000 308296-000 308297-000 308298-000 308328-000 308439-000 308518-000 308531-000 309733-000 310959-008 311115-000 311381-000 311381-022 311381-032 311381-033 311381-033 311381-034 311381-034 311416-000 311418-000 311418-000 311418-000 311419-000 311795-000 311889-000 311928-000 49267-00 49267-00 49274-10 49283-00 49506-03 49516-34 49516-46 49516-49 49517-17 49517-17 49517-18 49517-18 49517-18 49517-18 49517-19 49517-19 49517-19 49517-19 49517-19 49517-21 49517-21 49517-21 49517-21 49517-25 49517-25 49517-27 49517-28 49517-30 49517-31 49517-32 49517-32 49517-32 49517-32 49548-00 49548-00 49548-00 49548-00 49548-00 49587-01 49607-00 49607-00 49615-02 49616-01 49616-01 49616-01 49616-01 49616-01 49616-02 49623-00 49623-00 49624-00 49624-00 49624-00

Cylinder Washer Screw Restrictor, flow Kit, seal Valve, 4 way spool Kit, pin Kit, forward and rearward switch Manual, CXS MASTER PARTS Decal, WARNING Nut Kit, knob Hose Hose Hose Hose Hose Hose Hose Kit, seal Kit, seal Kit, seal Kit, seal Kit, seal O Ring Latch Door Pin with cotter pins Pin with cotter pins Plug Alarm, travel Heater Hose Hose Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose assembly Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Screw Screw Screw Screw Screw Fitting, diagnostic Plug, diode Plug, diode Tee Fitting, tee Fitting, tee Fitting, tee Fitting, tee Fitting, tee Fitting, tee Elbow, 90º Elbow, 90º Nut Nut Nut

7210-001 7210-001 7210-001 7210-001 7210-001 6220-001 4110-001 5510-000 0850-001 0850-001 9100-002 7410-001 9100-002 9100-002 9100-002 9100-100 9100-300 9100-100 9100-300 6610-300 6610-100 6620-200 6620-300 6610-001 6170-000 0340-001 0340-001 7110-001 7170-000 6610-300 9370-001 9660-000 6125-400 6125-400 6125-500 6120-000 6120-100 6120-100 6120-100 6120-000 6120-000 6125-201 6125-300 6125-400 6125-500 6125-101 6125-001 6125-201 6125-400 6125-500 6125-001 6125-201 6125-500 6125-500 6125-300 6125-300 6125-201 6125-300 6125-400 6125-500 6610-100 6610-200 6610-300 6620-200 6620-300 6110-000 5390-001 9370-001 6125-400 6120-000 6120-100 6125-300 6125-201 6125-500 6125-400 9100-100 9100-300 9100-100 9100-300 9100-300

49624-02 49632-00 49632-00 49634-00 49634-00 49634-02 49635-00 49635-00 49641-54 49641-55 49641-56 49649-02 49649-02 49652-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-01 49653-08 49653-08 49654-01 49655-01 49655-01 49656-01 49656-01 49656-01 49656-08 49656-08 49656-08 49656-08 49656-11 49656-12 49656-12 49656-12 49656-12 49670-00 49709-10 49771-00 49771-02 49771-02 49771-09 49818-00 49818-00 49825-01 49831-00 49854-01 49854-03 49854-04 49854-08 49910-01 49910-04 49993-07 49993-07 49994-03 49994-03 50000-11 50000-15 50000-15 50000-17 50000-17 50000-17 50000-19 50000-19 50001-11 50003-01 50003-01 50005-07 52-00220-00 52-00224-00 52-00237-00 52-00247-00 52-00257-00 52-00260-00 52-00276-00 52-00279-00 52-05103-00 52-05103-00 52-07907-00

Nut Fitting, bulkhead Fitting, bulkhead Elbow, 90º bulkhead Elbow, 90º bulkhead Fitting, 90° bulkhead Cap, fitting Cap, fitting Hose assembly Hose assembly Hose assembly Fitting, reducer Fitting, reducer Tee Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Fitting, 90° Elbow, 90° Elbow, 90° Elbow, 45° Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Adapter Adapter Adapter Adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Fitting, adapter Lubricant, lift truck Clamp Fitting, female receptacle wire Fitting, 90° wire Fitting, 90° wire Fitting, 90° wire Pin, chain Pin, chain Channel Thermostat Connector, SB-175 GRAY housing Connector, SB-175 YELLOW housing Connector, SB-175 RED housing Connector, SB-175 BLUE housing Bearing, ball Bearing Race, inner Race, inner Bearing, roller Bearing, roller Lockwasher Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Washer, flat Lockwasher Screw, cap Screw, cap Screw, cap Paint, BT BLACK Spray, BT BLACK Paint, SAFETY YELLOW Paint, SAFETY ORANGE Spray, BT RED Spray, SAFETY YELLOW Spray, SAFETY ORANGE Paint, BT RED Sleeve Sleeve Cable

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26 27 28 29 K 4 K 4 * 5 3 K 6 11 5 12 22 7 19 K K K K K 8 8 7 18 9 7 14 4 12 11 4 10 10 3 4 4 3 4 8 13 13 4 10 11 21 21 4 3 11 12 7 3 4 8 13 13 2 7 1 9 2 9 8 * 9 9 9 4 6 14 16 10 21 4 5 25

BT Prime-Mover, Inc.

FIG.# Item# 6125-500 9100-100 9100-300 9100-300 9100-100 6125-500 9100-100 9100-300 6125-500 6125-500 6125-500 6125-400 6125-400 6125-500 6120-000 6120-000 6120-000 6120-100 6120-100 6120-100 9100-002 6120-100 6120-100 6120-000 6120-100 6120-000 6120-100 6125-500 9100-002 9100-100 6120-100 9100-300 6125-101 6125-001 6125-201 6125-300 6125-400 10020-000 4180-000 9370-001 9370-001 5310-000 9660-000 7110-200 7170-100 6125-400 9660-000 5190-000 5190-000 5190-000 5190-000 3560-000 3550-000 7170-200 7110-300 7110-300 7170-200 9100-300 0370-000 9500-000 0300-000 0370-000 5181-000 7110-001 7110-100 7110-300 7110-300 9100-300 5181-000 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 0850-001 5430-000 5430-100 9370-001

8 3 4 24 6 3 13 23 2 2 2 10 14 15 7 8 11 7 8 11 9 14 17 6 6 2 2 20 4 11 12 20 3 8 9 5 20 5 5 1 * * 3 10 8 3 1 1 1 1 1 12 1 4 24 23 5 2 7 3 8 8 2 21 14 25 26 3 1 8 8 8 8 8 8 8 8 12 12 4

January 21, 2002

ELECTRIC TRUCK NUMERICAL INDEX Part#

Description

FIG.# Item#

52-07933-00 52-07962-00

Wire Chain, lift

5390-001 7170-000

January 21, 2002

Return

Part#

Description

FIG.# Item#

12 11

BT Prime-Mover, Inc.

231

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Back Cover

BT Prime-Mover, Inc., 3305 N. Highway 38, Muscatine, Iowa 52761-8800 U.S.A. Tel (563) 262-7700 • Fax (563) 262-7600

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